Motor para Cochera Liftmaster
Motor para Cochera Liftmaster
Motor para Cochera Liftmaster
A DUCHOSSOIS ENTERPRISE
TM 845 Larch Avenue
Elmhurst, Illinois 60126
■ Please read this manual and the enclosed safety materials carefully!
■ Fasten the manual near the garage door after installation.
■ The door WILL NOT CLOSE unless the Protector System® is connected and
properly aligned.
■ Periodic checks of the opener are required to ensure safe operation.
■ The model number label is located on the front panel of your opener.
CONTENTS PAGE CONTENTS PAGE
A review of safety alert symbols .............................2 Attach manual release rope and handle..............19
You'll need tools .....................................................3 Electrical requirements ........................................20
Safety information regarding garage door locks The Protector System® .........................................21
and ropes.............................................................3 Install the safety reversing sensor .................22, 23
Testing your garage door for sticking, binding Fasten door bracket (sectional door) ...................24
and balance .........................................................3 Fasten door bracket (one-piece door)..................25
llustration of sectional door installation ..................4 Connect door arm to trolley (sectional door)........26
Illustration of one-piece door installation ................5 Connect door arm to trolley (one-piece door) 27
Carton inventory .....................................................6 Adjustment Section - Pages 28 – 30
Hardware inventory ................................................7 Travel limit adjustments .......................................28
Assembly Section - Pages 8 – 11 Force adjustments ...............................................29
Fasten T-rail to opener .....................................8, 9 Test the Protector System® ..................................30
Attach chain to sprocket, install sprocket cover....8 Test the safety reverse system ...........................30
Attach chain spreader, re-install chain ...............10 Operation safety instructions .................................31
Tighten the chain ................................................11 Care of your opener ...............................................31
Installation Section - Pages 11 – 27 Maintenance schedule ...........................................31
Installation safety instructions.............................11 Operation of your opener .......................................32
Determine header bracket location Receiver and remote control programming............33
Sectional door...................................................12 Having a problem?...........................................34, 35
One-piece door.................................................13 Repair parts, rail assembly ....................................36
Install header bracket .........................................14 Repair parts, installation ........................................36
Attach the T-rail to header bracket .....................15 Repair parts, opener assembly ..............................37
Position the opener.............................................16 Accessories............................................................38
Hang the opener.................................................17 Index ......................................................................39
Install the door control ........................................18 How to order repair parts .......................................40
Install the light(s) and lens(es)............................19 Maintenance agreement ........................................40
Warranty ................................................................40
WARNING
WARNING WARNING
WARNING
Mechanical Electrical
WARNING WARNING
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage
to your garage door and/or the garage door opener if you do not comply with the corresponding
instructions. Read the instructions carefully.
CAUTION
CAUTION
CAUTION
This garage door opener is designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the safety instructions contained in this manual.
2
You'll Need Tools
During assembly, installation and adjustment of the opener, instructions will call for hand tools shown below.
Pencil
Carpenter's 1 2
Level
Hack Saw
Tape Measure
Wire Cutters
WARNING CAUTION
An unbalanced garage door might not reverse To avoid damage to the garage door and
when required and someone under the door opener, disable locks before installing and
could be seriously injured or killed. operating the opener. Use a wood screw or nail
If your garage door binds, sticks or is out of to hold locks in the "open" (unlocked)
balance, call for professional garage door position.
service. Garage doors, door springs, cables, Operation at other than 120V 60 Hz will cause
pulleys, brackets and their hardware are under opener malfunction and damage.
extreme tension and can cause serious injury
or death. Do not try to loosen, move or adjust
them yourself!
Ropes left on a garage door could cause Before you begin, complete the following test to
someone to become entangled and killed. make sure your door is balanced, and is not
Remove all ropes connected to the door before sticking or binding:
installing and operating the opener.
• Lift the door about halfway as shown. Release the
door. It should stay in place, supported entirely by
Identify the type and height of your door and any its springs.
special conditions that exist and any additional • Raise and lower the door to see if there is any
materials that may be required by referring to the lists binding or sticking.
on page 4 or page 5.
3
Sectional Door Installation
Before you begin, survey your garage area to see whether any of the conditions below apply to your installation.
FINISHED CEILING
Support bracket &
fastening hardware
Horizontal and vertical reinforcement is required.
is needed for lightweight garage doors See page 17.
(fiberglass, steel, aluminum, Slack in chain tension
door with glass panels, etc.). is normal when
See page 24 for details. garage door is closed.
Header Wall
Extension Spring
OR
Torsion Spring
———
Door
Center Access Door
———
Safety
Reversing
——
Sensor
Header
Wall
Closed Position
Access Door Chain
Pulley Bracket Trolley
Header
Bracket
T-rail
Door
Bracket
Manual
Release
Straight Curved Rope
Door Door
Garage & Handle
Arm Arm
Header Door
Safety Reversing Sensor Wall
Gap between floor and bottom of
Safety
door must not exceed 1/4"
Reversing
Sensor
Based on your particular requirements, there are One-Piece Door with Track
several installation steps which might call for Slack in Chain Tension
is Normal When
materials and/or hardware not included in the carton. Garage Door is Closed
• Step 1, page 13 - Look at the wall or ceiling above
the garage door. The header bracket must be
securely fastened to structural supports.
• Step 5, page 17 - Do you have a finished ceiling in
your garage? If so, a support bracket and additional
fastening hardware (not supplied) may be required
Access
• Safety reversing sensor, page 21 - Depending on Door
garage construction, wood blocks may need to be
securely fastened to mounting locations before
sensors are installed.
• Step 10, page 22 - Alternate floor mounting of the
safety reversing sensor will require hardware that is
Safety
not provided. Reversing
Floor must be level Sensor
• Step 11, page 25 - Generally, a one-piece door Safety
Reversing across width of door
does not require reinforcement. If your door is Sensor
lightweight, you can refer to the information relating
to sectional doors on page 24. Closed Position
Chain
• Step 11, page 25 - Depending on your door's Pulley Chain Trolley
construction, you might need additional mounting Bracket
hardware for the door bracket. Header
Wall Header
• Do you have an access door in addition to the Bracket
Curved
Door Arm T-rail
garage door? If not, Model 1702 Outside Quick
Release is required. See page 38. Manual Release
Door Rope & Handle
• The gap between the bottom of the garage door Bracket Straight
Door Door Arm
and the floor cannot exceed 1/4". Otherwise, the
safety reverse system may not work properly.
See page 30. The floor or the door should be
You may find it helpful to refer back to this page as
repaired.
you proceed with the installation of your opener.
5
Carton Inventory
Your garage door opener is packaged in two cartons which contain all parts illustrated below. If anything is
missing, carefully check the packing material. Parts may be "stuck" in the foam. Hardware for installation is
shown on page 7.
Chain
Remote Control
Transmitter Visor Clip
Models 1256R, 1255R,
1246R, & 1245R
TO
NL
Y Chain
UN
CE
ILIN
G
MO
Pulley Bracket
UP
Header Bracket
Curved Door Arm Section
Door Bracket
Safety Labels
and
Literature
Safety Sensor
Bracket (2)
6
Group all hardware found in all packages contained in the opener carton into the two
kits illustrated below.
Installation Hardware
E
AS
RE
IL G 3A4
RA . 8
NO
NOTIC
E
Lag Screw Ring Fastener (3)
5/16"-18x1-7/8" (2) Handle
Nut 5/16"-18 (6)
Rope
7
Assembly Step 1 CAUTION
Attach the T-rail to the Opener
For Models 1255R, 1245R, and 1240R Step 1 Attach Tee Rail
To fasten To Opener
rail, use Chassis
only those screws-mounted
Liftmaster Combine
in top of the opener.10/4/91
Any other screws will
cause serious damage to the opener.
Step 2 Attach Chain to Sprocket - Liftmaster 1140, 1145 & 1155 Disk
berlain Group, Inc. 10/8/91
ocket Cover
Assembly Step 2 WARNING WA
Attach Chain to Sprocket and
Install Sprocket Cover Serious injury can result if fingers become
For Models 1255R, 1245R, and 1240R entangled in moving opener sprocket. Attach
sprocket cover securely. Never operate opener
while your hand is near the opener sprocket.
Sprocket
Sprocket Cover
Cover
Back Tab Slot
Top of Opener
Mounting
Tab Slot Plate
Opener
Sprocket
Chain
T-rail
Styrofoam
Packaging
Opener
Chassis
9
Assembly Step 2 WARNING
Attach the Chain Spreader
and Re-install the Chain Serious injury can result if fingers become
For Models 1256R and 1246R only entangled in moving opener sprocket. Attach
sprocket cover securely. Never operate opener
while your hand is near the opener sprocket.
#8x1"
USE ONLY
Hex Screw
THIS TYPE
AND SIZE Washers
• Line up the holes in the chain spreader with the SCREW
Chain
holes in the opener as shown. The slot in the chain Spreader
Slot
spreader must fit over the T-rail flange.
• Securely fasten the chain spreader with the T-rail
hardware provided. Flange
Trolley
Outer Inner Nut Threaded
Nut and Washer Shaft
T-rail
Trolley
Chain
Spreader 8-Tooth
Sprocket
Opener
• Guide the chain around the selected groove in the Mounting Plate
Opener
Mounting Plate
Install Chain
In This Direction
Chain
Spreader Opener
Sprocket
• Continue dispensing the chain forward to the
trolley. Reconnect the trolley to the trolley threaded
shaft. Proceed to page 11 for chain tightening
instructions. Chain
10
Assembly Step 3
Tighten the Chain
(All Models)
Lock
Outer Nut Washer
Inner Nut
• Spin the inner nut and lock washer down the To Tighten Outer Nut
threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction To Tighten
Inner Nut
shown. As you turn the nut, keep the chain
from twisting.
• When the chain is approximately 1/2" above the
base of the T-rail at its midpoint, re-tighten the Trolley
inner nut to secure the adjustment.
Sprocket noise can result if chain is either too
loose or too tight. Chain
You have now finished assembling your garage door opener. Please read the following
warnings before proceeding to the installation section.
11
SECTIONAL SECTIONAL DOOR AND
DOOR AND
Installation Section: Pages
ONE-PIECE 12 – WITH
DOOR 27 TRACK
ONE-PIECE DOOR WITH TRACK
Installation
The Chamberlain Step
Group, Inc. 1 WARNING WA
Determine
Position Header Bracket Location
Header Bracket Finished
Finished
Vertical If
Sectional and One-Piece
Installation Track
procedures vary Installations
according
Header
Vertical
to garagethe Ceiling
Guideline
headerCeiling
bracket
is not rigidly fastened to
Header Guideline
door types.
1/30/92 - 4/6/92 Follow the instructions
Wall which a structural support on the header wall or
apply to
Wall
your door. 2x4 ceiling,2x4 the safety reverse system may not
Structural
Structural
work
Supports
properly (see page
Supports 30). The door might
not reverse when required, and could cause
SECTIONAL DOOR serious
ANDinjury or death.
SECTIONALONE-PIECE
Doors and DOOR WITH The TRACK
garage door springs, cables, pulleys,
ONE-PIECE Door With Track brackets and their hardware are under extreme CAUTION
tension. Do not attempt to loosen, move or
adjust them yourself. Serious personal injury
Finished
or death could result. Call for professional
Vertical
Vertical Vertical
Ceiling garage
Guideline
door service.
Header Guideline Guideline
Wall
2x4
Structural • Close the door and mark the inside
Supports vertical centerline of the garage door.
• Extend the line onto the header wall
above the door.
Remember, you can fasten the
header bracket within 2 feet to the
left or right of the door center only if
a torsion spring or center bearing
Vertical plate is in the way; or you can attach
Guideline
it to the ceiling (refer to page 14)
when clearance is minimal. (It may
be mounted on the wall upside down
if necessary, to gain approximately
1/2".)
If you need to install the header bracket
on a 2x4 (on wall or ceiling), use lag
screws (not supplied) to securely fasten
the 2x4 to structural supports as shown
here and on page 13.
Ceiling Ceiling
Header Header
Wall Wall
• Open your door to the highest 2" Track Header Header
2" Track Wall
Wall T
point of travel as shown. Draw 2"
Track 2"
an intersecting horizontal line Highest Point
Highest Point
on the header wall 2" above of Travel of Travel
Highest Point Highest Po
the high point. This height will of Travel of Travel
provide travel clearance for the Door Door
top edge of the door.Door Door
Ceiling
Header
Wall
2" Track Header
Wall Track
2"
Highest Point
of Travel
Highest Point
Sectional door with One-piece ofdoor
Travelwith
curved track Door horizontal track
Proceed to Door
Step 2, page 14.
12
Position Header Bracket
Unfinished
One Piece Door Without Track Header
Header Wall
Wall
Unfinished
Ceiling
Ceiling
Vertical
Vertical
1/30/92 - 4/7/92 Centerline
ONE-PIECE DoorCenterline
Without Track
2x4
2x4
Structural
Structural
Read the Safety Instructions on page 12. They also apply to doors without tracks.Supports
Supports
Unfinished
Header Wall Ceiling
Vertical
Centerline 2x4
2x4
Vertical
Vertical
2x4
• Close the door and mark the Centerline
Centerline ofof
inside vertical centerline of Garage
Garage Door
Door Structural
OPTIONAL
OPTIONAL CEILING MOUNT
Supports
CEILING MOUNT
your garage door. Extend the FOR
FOR HEADER
HEADER BRACKET
BRACKET
line onto the header wall
above door.
If headroom clearance is
minimal, you can install the 2x4
Vertical
header bracket on the ceiling. Centerline of
See page 14. Garage Door
OPTIONAL CEILING MOUNT
• If you need to install the FOR HEADER BRACKET
header bracket on a 2x4 (on
wall or ceiling), use lag screws
(not supplied) to securely
fasten the 2x4 to structural
supports as shown.
Header
Header Wall
Wall
Highest
Header Highest
Header Point
Point
Highest
Highest Point
Point Wall
Wall ofof Travel
Travel
ofof Travel
Travel
Door
Door
Distance
Distance
Door
Door
Header Wall
Header Highest Point
Distance
Distance
Door
Distance
One-piece
Jamb door without track One-piece door without track
Hardware
jamb hardware pivot hardware
Pivot
13
You can attach the header bracket either to the
Installation Step 2 wall above the garage door, or to the ceiling.
Install the Header Bracket Follow the instructions which will work best for
your particular requirements.
Wall
Wall
Mounting Holes
Mounting Holes
Vertical
Vertical
Center CEILING MOUNT ONLY
Header Center CEILING MOUNT ONLY
Header TO
NL
Y
Line
Wall UN
T ON
LY
Line
ILIN
G
MO
UN
Lag Screws
Wall G
MO CE
Lag Screws
CE
ILIN
UP 5/16"x9x1-5/8"
UP 5/16"x9x1-5/8" UP
Header UP
Header
Bracket
Bracket
2x4
2x4
Structural Door
Structural Door
Support Spring The nail hole is for positioning
Support Spring The nail hole is for positioning
only. You must use lag screws to
only. You must use lag screws to
mount the header bracket.
mount the header bracket. Optional
Optional
Wall Mounting
Wall Mounting
Holes
Holes
Garage
Garage
Door
Door Hardware Shown Actual Size
Highest
Highest Vertical
Point of Travel Vertical
Point of Travel Center
(of Garage Door) Center
(of Garage Door) Line
Line
Lag Screw
5/16"-9 x1-5/8"
UP UP
Header
Header
Wall
Wall
Vertical
Vertical
Center Line
Garage Center Line
Garage
Door
Door
The nail hole is for positioning only.
The nail hole is for positioning only.
You must use lag screws to mount
You must use lag screws to mount
the header bracket.
the header bracket.
14
Attach Tee Rail to Header Bracket
2/4/92 - 4/9/92 - 5/3/92 -5/5/92
Installation Step 3
Attach the T-rail to the Header Bracket
Ring Fastener
T-rail Header Bracket
Clevis Pin
5/16"x2-3/4 "
Chain
Pulley
Bracket
T-rail
Garage
Door
IN
CR N
DO
EA
W
SE
TR
AV P
EL
U
Temporary
Support
Clevis Pin
5/16"x2-3/4" Ring Fastener
15
Installation Step 4 CAUTION
Position the Opener
Follow instructions which apply to your door type To prevent damage to steel, aluminum,
as illustrated. fiberglass or glass panel doors, do not rest the
opener on the door without using a 2x4.
Trolley
Release Arm
Trolley
Header
Bracket
• With the door fully open and parallel to the floor, Top of Opener
measure the distance from the floor to the top of
the door.
• Using a stepladder as a support, raise the opener
to the same distance as the door from the floor (it Top of Door
will be at a slight angle as shown).
• The top of the door should be level with the top of
the opener. Do not position the opener more than Stepladder
16
Installation Step 5 WARNING
Hang the Opener
The opener could fall and injure someone if it is
not properly secured. Fasten the opener
securely to structural supports of the garage.
Lag Screw
5/16"-18x1-7/8"
Hex Screw
5/16"- 18x7/8" Nut 5/16"-18 Lock Washer 5/16"
17
Installation Step 6 WARNING
Install the Door Control
Children operating or playing with a garage
door opener can injure themselves or others.
• Locate the Door Control within sight of the The garage door could close and cause
door at a minimum height of 5 feet where small
serious injury or death.
children cannot reach, and away from all Install the Door Control (or any additional push
moving parts of the door and door hardware. buttons) out of the reach of children and away
Fasten the Door Control Button securely with from all moving parts of the door and door
6ABx1-1/2" screws. If installing into drywall, drill hardware, but where the garage door is visible.
5/32" holes and use the anchors provided. Do not allow children to operate the push
button(s) or the remote control transmitter(s).
• Strip 1/4" of insulation from one end of the bell
A moving garage door could injure someone
wire; connect the wire to the two screw terminals
under it. Activate the opener only when the
on the back of the Door Control by color: door is properly adjusted, you can see it clearly,
white to 2, and white/red to 1. and there are no obstructions to door travel.
• Run the bell wire up the wall and across the ceiling
to the opener. Use insulated staples to secure the
wire in several places. Be careful not to pierce the
Do NOT connect the power and operate the
wire with a staple, thereby resulting in a short.
opener at this time. The trolley will travel to the
• Receiver terminal screws and the antenna are full open position but will not return to the
located on the back panel of the opener. Position close position until the sensor beam is
the antenna wire as shown. connected and properly aligned.
• Then connect the bell wire to the opener terminal See Safety Reversing Sensor instructions
screws: white to 2 and white/red to 1. beginning on page 21.
• Remember to affix the User Safety Instruction
label to the wall near the Door Control, and the
Maintenance Instruction label in a prominent Outside Keylock Accessory Connections
location on the inside of the garage door. To opener terminal screws: white to 2; white/red to 1
If the label adhesive will not adhere to your garage
wall surface (or becomes loose with time) use tacks
to secure the label alongside the Door Control.
Page 32 explains how to operate the opener using
2-Conductor
the Door Control. Bell Wire
WHT
2
Opener
2-Conductor Terminal
Bell Wire Screws
1 2 3
9 1 9 1
7 3 7 3
5 5
KG KG
Lighted
Door Control
Button
18
Installation Step 7
Install the Light and the Lens
Trolley Trolley
Release Arm
Rope • Thread one end of the rope through the hole in the
top of the red handle so "NOTICE" reads right side
NOT
ICE
up as shown. Secure with an overhand knot at least
Manual
Release Handle
1" from the end of the rope to prevent slipping.
Overhand
Knot • Thread the other end of the rope through the hole in
the release arm of the outer trolley.
• Adjust rope length so the handle is 6 feet above the
floor. Secure with an overhand knot.
If it is necessary to cut the rope, heat seal the cut end
with a match or lighter to prevent unraveling.
19
Installation Step 9 WARNING
Electrical Requirements
To prevent electrocution or fire, installation
and wiring must be in compliance with local
To reduce the risk of electric shock, your garage electrical and building codes.
door opener has a grounding type plug with a third Do NOT use an extension cord, 2-wire adapter,
grounding pin. This plug will only fit into a grounding or change the plug in any way to make it fit
type outlet. your outlet.
If the plug doesn't fit into the outlet you have,
contact a qualified electrician to install the
proper outlet.
To avoid installation difficulties, do not run the
opener at this time.
Right Wrong
If permanent wiring is required by your local code, refer to the following procedure:
WARNING
To prevent electrocution, remove power from
the garage door opener and from the circuit
you plan to use for the permanent
connection.
Permanent wiring
connection
To make a permanent connection through the
7/8" diameter hole in the top of the opener
(according to local code):
• Remove the opener cover screws and set the
cover aside. Ground Tab
20
The Protector System®
21
Figure 2 DOOR TRACK MOUNT (Right Side)
Installation Step 10
Install the Safety Reversing Sensor
(Receiving and Sending Eyes) Door
Track
Lip
INSTALLING THE BRACKETS
Indicator
Be sure power to the opener is disconnected. light
Install and align the brackets so the sensors will face
each other across the garage door, with the beam
from 4 – 6" above the floor.
Sensor
Bracket
They may be installed in one of three ways, as Lens
follows.
Garage door track installation (preferred):
• Slip the curved arms over the rounded edge of each
door track, with the curved arms facing the door. Figure 3 WALL MOUNT (Right Side)
Snap into place against the side of the track. It
should lie flush, with the lip hugging the back edge ide Optional
Ins ge Extension
a ra
of the track, as shown in Figure 2. G all
W
Bracket
(See Accessories)
If your door track will not support the bracket (Provided with
securely, wall installation is recommended. Extension
Bracket)
Wall installation:
• Place the bracket against the wall with curved arms
facing the door. Be sure there is enough clearance
for the sensor beam to be unobstructed.
• If additional depth is needed, an extension bracket
(see Accessories) or wood blocks can be used.
Sensor
• Use bracket mounting holes as a template to locate Bracket
and drill (2) 3/16" diameter pilot holes on the wall at Indicator
(Provided with Lens light
each side of the door, from 4–6" above the floor. Extension Bracket)
• Attach brackets to wall with lag screws (not
provided). Figure 4 FLOOR MOUNT (Right Side)
• If using extension brackets or wood blocks, adjust
Lens Indicator
right and left assemblies to the same distance out Sensor light
from the mounting surface. Make sure all door Bracket
(Provided with
hardware obstructions are cleared. Extension Bracket)
Floor installation:
• Use wood blocks or extension brackets (see Attach with
Accessories) to elevate sensor brackets so the concrete anchors
lenses will be 4-6" above the floor. (not provided)
(Provided with
• Carefully measure and place right and left Extension ide Optional
assemblies at the same distance out from the wall. Bracket) Ins age Extension
a r
G all Bracket
Be sure all door hardware obstructions are cleared. W
(See Accessories)
• Fasten to the floor with concrete anchors as shown.
Carriage Bolt
1/4"-20x1/2" (2) Wing Nut (2) Insulated Staples (20)
22
MOUNTING AND WIRING THE SAFETY SENSORS
Figure 5
• Slide a 1/4"-20x1/2" carriage bolt head into the slot
on each sensor. Use wing nuts to fasten sensors to Wing nut
brackets, with lenses pointing toward each other
across the door. Be sure the lens is not obstructed
by a bracket extension. See Figure 5.
• Finger tighten the wing nuts. 1/4"-20x1/2"
Carriage bolt
• Run the wires from both sensors to the opener. Use Lens
Connect Wire to
Opener Terminals
Finished
Bell Wire Ceiling
Bell Wire
Sensor
Connections
Door Control
Connections
(dotted line) 1 2 3
Sensor
Invisible Light Beam
Protection Area
Sensor
23
Installation Step 11 CAUTION
Fasten Door Bracket
Follow instructions which apply to your door type To prevent damage to steel, aluminum,
as illustrated below or on page 25. fiberglass or glass panel doors, always
reinforce the inside of the door both vertically
and horizontally with angle iron.
A horizontal brace should be long enough to be secured to 2 vertical supports. A vertical brace should
cover the height of the top panel.
The illustration shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of
angle iron are used to create a "U"-shaped support. The best solution is to check with your garage door
manufacturer for an opener installation door reinforcement kit.
Header
Bracket
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, aluminum, steel,
doors with glass panel, etc). Figure 1
Vertical
Reinforcement
Vertical
Guideline
Door
Bracket
Location
UP
Carriage Bolt
5/16"-18x2-1/2"
Vertical Door
Guideline Bracket
Lock
Washer
5/16" Nut
5/16"-18
Inside Edge
of Door or
Reinforcement Board
Figure 2
UP
24
All ONE-PIECE Door Installation Procedure
Please read and comply with the warnings and reinforcement instructions on page 24.
They apply to one-piece doors also.
Header Wall
— Finished Ceiling —
Vertical
Centerline of Nut Lock Washer
Garage Door 5/16"-18 5/16"
Top of Door
(Inside Garage)
Door
Bracket
Top Edge
of Door
Optional
Placement
25
Installation Step 12
Connect Door Arm to Trolley
Follow instructions which apply to your door type
as illustrated below and on page 27.
Figure 1: Figure 2:
• Door
FastenArm to Trolley
straight doorSectional
arm section to outer trolley • Bring arm sections together. Find two pairs of holes
New door5/16"x1"
with the brkt clevis pin. Secure the connection that line up and join sections. Select holes as far
1/96
with a ring fastener. apart as possible to increase door arm rigidity.
• Fasten curved section to the door bracket in the
same way, using the 5/16"x1-1/4" clevis pin.
Inner Trolley
Outer Trolley
Lock
Clevis Pin Washers Rope
5/16"x1" 5/16"
Ring
Fastener
Manual
Nuts Release
5/16"-18 Handle
Door Straight
Bracket Door Arm
Screws
5/16"-18x7/8"
Curved
Clevis Pin Door Arm Figure 1 Door Bracket Figure 2
5/16"x1-1/4"
Figure 3
Proceed to Adjustment Step 1, page 28. Trolley will re-engage automatically when the opener is operated.
26
All ONE-PIECE Doors
On one-piece doors, before connecting the door arm to the trolley the travel limits must be adjusted. Limit adjust-
ment screws are located on the left side panel as shown on page 28. Follow adjustment procedures below.
Fully Closed
Trolley
Fully Open
Trolley
Closed
Door Open Door Door with Door Arm
Backward Slant
27
Adjustment Section: Pages 28 – 30
28
Adjustment Step 2 WARNING W
Adjust the Force
Too much force on the door will interfere with
the proper operation of the safety reverse
system. The door might not reverse properly
Force adjustment controls are located on the back when required and could seriously injure or
panel of the opener. Force adjustment settings kill someone under it. Do not increase the
regulate the amount of power required to open and force beyond the minimum amount required to
close the door. close the door. Do not use the force
The door will stop in the up direction if anything CAUTION
adjustments to compensate for a binding or
sticking garage door. Test the safety reverse
interferes with its travel. The door will reverse in the
down direction if anything interferes with its travel system following all adjustments to force
(including binding or unbalanced doors). levels. See page 30.
If the forces are set too light, door travel may be
interrupted by nuisance reversals in the down
direction and stops in the up direction. Weather
conditions can affect the door movement, so
occasional adjustment may be needed.
The maximum force adjustment range is
260 degrees, about 3/4 of a complete turn. Do not
force controls beyond that point. Turn force Force
adjustment controls with a screwdriver. Adjustment
Controls
1 2 3
9 1 9 1
7 3 7 3
5 5
KG KG
9 1 9 1
7 3 7 3
5 5
KG KG
Test the DOWN (close) force: Make 10 degree turn adjustments until the door stops
Grasp the door bottom when the door is about easily. After each adjustment, run the opener through
halfway through DOWN (close) travel. The door a complete travel cycle.
should reverse. Reversal halfway through down
travel does not guarantee reversal on a two-inch If the door doesn't open at least 5 feet:
obstruction. See page 30. If the door is hard to Increase UP (Open) force by turning the control
hold or doesn't reverse, decrease the DOWN (close)
clockwise. Make 10 degree turn adjustments until
force by turning the control counterclockwise.
door opens completely. Re-adjust the UP limit if
Make 10 degree turn adjustments until the door necessary. After each adjustment, run the opener
reverses normally. After each adjustment, run the through a complete travel cycle.
opener through a complete cycle.
If the door reverses during the down (close) cycle
Test the UP (open) force: and the opener lights aren't flashing:
Grasp the door bottom when the door is about Increase DOWN (close) force by turning the control
halfway through UP (open) travel. The door should clockwise. Make 10 degree turn adjustments until the
stop. If the door is hard to hold or doesn't stop, door completes a close cycle. After each adjustment,
decrease UP (open) force by turning the control run the opener through a complete travel cycle. Do
counterclockwise. not increase the force beyond the minimum
amount required to close the door.
29
Adjustment Step 3 WARNING
Test The Protector System®
Without a properly working safety reversing
sensor, persons (particularly children) could be
• Press the remote control push button to open seriously injured or killed if trapped by a closing
the door. garage door. Repeat this test once a month.
• Place the opener carton in the path of the door.
• Press the remote control push button to close the
door. The door will not move more than an inch,
and the opener light will flash.
Professional service is required if the opener
closes the door when the safety reversing
sensor is obstructed.
The garage door opener will not close from a
remote if the indicator light in either sensor is off,
alerting you to the fact that the sensor is
misaligned or obstructed.
The garage door can be closed by pressing and
holding the door control button until down travel is
completed. Safety Reversing Sensor Safety Reversing Sensor
30
IMPORTANT SAFETY INSTRUCTIONS
WARNING WARNING
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Do not permit children either to operate or to play with the opener. Keep remote control in a
location inaccessible to children.
3. Operate opener only when the door is in full view and free from any obstruction. Keep the door in
sight until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.
4. Check safety reversal system monthly. See page 30. The garage door MUST reverse on contact
with a one-inch object (or a 2x4 board laid flat) placed on the floor. If an adjustment is made to
either the force or the limit of travel, both adjustments may be needed and the safety reversal
system must be checked. Failure to properly adjust the opener may result in severe injury or death.
5. If possible, use the manual release only when the door is in a closed position. Caution should be
taken whenever the disconnect cord is actuated with the door open. Weak or broken springs may
cause the door to fall rapidly, causing injury or death to persons.
6. KEEP GARAGE DOORS PROPERLY BALANCED. See page 3. An improperly balanced door may not
reverse when required and could result in severe injury or death. Repairs to cables, spring
assemblies and other hardware must be made by a professional garage door person.
7. Disconnect the electric power from the garage door opener before making any repairs or removing
the covers.
9 1 9 1
WARNING
7 3 7 3
INCREASE TRAVEL
DOWN UP
5 5
Keep batteries away from small children. If
KG KG
swallowed, promptly notify doctor.
Adjustment Label Adjustment Label
(Located on the left side panel) (Located on the back panel)
Weather conditions may cause some minor changes in The remote control transmitter
door operation requiring some re-adjustments, The opener must learn the code of any new remote
particularly during the first year of operation. Pages 28 control. Page 33 explains how to program your
and 29 refer to the limit and force adjustments. Only a receiver and how to erase all codes if required. Self
screwdriver is required. Follow the instructions carefully.
service of your receiver and remote control is not
Repeat the safety reverse test (page 30) after any recommended. If service is needed, call the toll-free
adjustment of limits or force. number listed on the back page.
MAINTENANCE SCHEDULE The remote control battery
Once a Month The lithium battery should
Manually operate door. If it is unbalanced or binding, produce power for up to 5 years.
call for professional garage door service. To replace the battery, pry open
Check to be sure door opens & closes fully. Adjust case with visor clip or screwdriver,
limits and/or force if necessary. (See pages 28 and as shown. Insert battery positive
29.) side up.
Repeat the safety reverse test. Make any necessary Dispose of your old battery
adjustments (See page 30). properly.
Twice a Year
Check chain tension. Disconnect trolley first. Adjust if
necessary (See page 11).
Once a Year
Oil door rollers, bearings and hinges. The opener
does not require additional lubrication. Do not grease
the door tracks.
31
Operation of Your Opener
Activate the opener with any of the following
devices: WARNING
• The Remote Control Transmitter. Hold push
button down until the door starts to move. Weak or broken springs could allow an open
• The Door Control. Hold button down until the door to fall (either rapidly or unexpectedly),
door starts to move. resulting in serious injury, death or property
• The Outside Keylock or Keyless Entry. damage. If possible, use the manual release
(See Accessories.) rope and handle only when the door is fully
closed.
When the opener is activated with the Safety
Reversing Sensor installed and correctly aligned:
1. If open, the door will close. If closed, it will open. To open the door
2. If closing, the door will reverse. manually:
3. If opening, the door will stop (allowing space for Trolley The door should be fully
Release Arm
entry and exit of pets and for fresh air). closed if possible. Pull
Trolley
4. If the door has been stopped in a partially open down on the red
position, it will close. manual release handle
NO and lift the door
5. If obstructed while closing, the door will reverse. TIC
E
manually. To reconnect
6. If obstructed while opening, the door will stop. the door to the opener,
Manual Release press the Door Control
7. The garage door will reverse in the closing cycle Handle (Pull Down)
and the opener lights will blink for 5 seconds, when button.
the invisible beam is broken. If fully open, the door Manual disconnect
will not close when the beam is broken. The sensor position
has no effect in the opening cycle.
If the sensor is not installed, or is not aligned
correctly, the door won't close from any remote
control transmitter. You can close the door with the The lockout feature
Door Control, the Outside Keylock, or Keyless Entry, prevents the trolley
however, if you activate them until down travel is from reconnecting auto- Trolley
Release Arm
complete. If you release them too soon, the door will matically. Pull the red
reverse. manual release handle Trolley
down and back (toward
The Opener Light will turn on under the following
the opener). The door
conditions: When the opener is initially plugged in;
can then be raised and NOTICE
when the power is interrupted; when the opener is
lowered manually as
activated. It will turn off automatically after 4-1/2
often as necessary. To Manual Release Handle
minutes. Light will also turn on when someone walks (Pull Down & Back
disengage the Lockout
through the open garage door. Bulb size is 75 watts Towards Opener)
Feature, pull the
maximum.
manual handle straight Lockout position
down. The trolley will
reconnect on the next UP
or DOWN operation.
Operation of the
Door Control Button
Press to open or close the door.
Press again to reverse the door during the closing
cycle or to stop the door while it's opening.
32
Receiver and Remote Control Programming
NOTICE: To comply with FCC rules, adjustment or modification of this receiver and/or
transmitter are prohibited, except for changing the code setting or replacing the
transmitter battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.
To Add A Remote
1. Press and hold the remote control push button.
See Figure 1. Figure 1
2. Then press and release the "Smart"The Chamberlain
(learn) button Group, Inc. Model 91LM
on the back panel of the opener in Limit
FigureAdjustment
2. The SECURITY✚
Art - CGI Single-Function Remote Control
indicator light on the panel will begin to blink and
the opener light will flash once. 10/7/91 - 5/1/92 - 5/4/92 - 5/26/92
3. Release the remote push button. Yellow Battery
Now the opener will operate when that remote control Indicator Light
button is pressed. Test it by pressing the remote
button to see that the door goes up and down.
Push Button
If you release the remote control push button
before the opener light flashes, the opener will
not accept the code.
7 3 7 3
5 5
INCREASE TRAVEL KG KG
DOWN UP
Code programming instructions are also located Smart (learn) Indicator BACK
on the opener panel. Button Light PANEL
33
Having a Problem?
Situation Probable Cause & Solution
The opener doesn't 1. Does the opener have electric power? Plug a lamp into the outlet. If it doesn't light,
operate from either check the fuse box or the circuit breaker. (Some outlets are controlled by a wall switch.)
the door control or 2. Have you disabled all door locks? Review installation instruction warnings on
the remote control: Page 11.
3. Is there a build-up of ice or snow under the door? The door may be frozen to the
ground. Remove any restriction.
4. The garage door spring may be broken. Have it replaced.
5. Repeated operation may have tripped the overload protector in the motor. Wait
15 minutes. Try again.
Opener operates from 1. Is the door control push bar lit? If not, Remove the bell wire from the opener terminal
remote control, but screws. Short the red and white terminals by touching both terminals at the same
not from door control: time with a piece of wire. If the opener runs, check for a faulty wire connection at the
door control, a short under the staples, or a broken wire.
2. Are the wiring connections correct? Review Step 6, page 18.
The door operates 1. If your model has the Multi-Function “Lock feature”, turn it off.
from the door control, 2. Your opener needs to re-learn a remote control code. Refer to instructions on the
but not from the opener panel.
remote control:
3. Program the receiver to match the remote control code.
4. Repeat the receiver programming procedure with all remote controls.
The remote control 1. Change the location of the remote control in your car.
has short range: 2. Check to be sure the antenna on the side or back panel of the opener extends fully
downward.
3. Some installations may have shorter range due to a metal door, foil backed
insulation, or metal garage siding.
Opener noise is If operational noise is a problem because of proximity of the opener to the living
disturbing in living quarters, the Vibration Isolator Kit 41A3263 can be installed. This kit was designed to
quarters of home: minimize vibration to the house and is easy to install.
The garage door 1. Be sure that all remote control push buttons are off.
opens and closes 2. Remove the bell wire from the Door Control terminals and operate from the remote
by itself: control only. If this solves the problem, the Door Control is faulty (replace), or there is
an intermittent short on the wire between the Door Control and the opener.
3. Clear memory and reprogram all remote controls.
The door doesn't 1. Is something obstructing the door? Remove the obstruction or repair the door.
open completely: 2. If the door has been working properly but now doesn't open all the way, increase the
up force. See page 29.
3. If door opens at least 5 feet, the travel limits may need to be increased. One turn
equals 2 inches of travel. See page 28.
Repeat the safety reverse test after the adjustment is complete.
The door stops but Review the travel limits adjustment procedures on page 28.
doesn't close Repeat the safety reverse test after any adjustment of door arm length, close
completely: force or down limit.
34
Having a Problem? (continued)
Situation Probable Cause & Solution
The door opens but 1. If the opener light blinks, check the safety reversing sensor. See page 23.
won't close: 2. If the opener light does not blink and it is a new installation, check the down force.
See Adjustment Step 2, page 29. For an existing installation, see below.
Repeat the safety reverse test after the adjustment is complete.
The door reverses 1. Is something obstructing the door? Pull the manual release handle. Operate the door
for no apparent manually. If it is unbalanced or binding, call for professional garage door service.
reason and opener 2. Clear any ice or snow from the garage floor area where the door closes.
light doesn't blink:
3. Review the force adjustment procedures on page 29.
4. If door reverses in the fully closed position, decrease the travel limits (page 28).
Repeat safety reverse test after adjustments to force or travel limits. The need
for occasional adjustment of the force and limit settings is normal. Weather
conditions in particular can affect door travel.
The door reverses for Check the safety reversing sensor. Remove any obstruction or align the receiving eye.
no apparent reason See page 23.
and opener light
blinks for 5 seconds
after reversing:
The opener strains The door may be out of balance or the springs are broken. Close the door and use the
or maximum force is manual release to disconnect the trolley. Open and close the door manually. A properly
needed to operate balanced door will stay in any point of travel while being supported entirely by its
door: springs. If it does not, disconnect the opener and call a professional garage door
serviceman. Do not increase the force to operate the opener.
The opener motor 1. The garage door springs are broken. See above.
hums briefly, then 2. If the problem occurs on the first operation of the opener, door may be locked. Disable
won't work: the door lock. If the chain was removed and reinstalled, the motor may be out of phase.
Remove the chain; cycle the motor to the down position. Observe the drive sprocket.
When it turns in a clockwise direction and stops in the down position, reinstall the chain.
Repeat the safety reverse test after the adjustment is complete.
The opener won't 1. Use the manual release to disconnect the trolley. The door can be opened and closed
operate due to manually. When the power is restored, press the door control button and trolley will
power failure: automatically reconnect (unless trolley is in lockout position.) See page 32.
2. The Outside Quick Release accessory (for use on garages with no service door)
disconnects the trolley from outside the garage in case of power failure.
The chain droops It is normal for the chain to droop slightly in the closed door position. Use the manual
or sags: release to disconnect the trolley. If the chain returns to normal height when the trolley is
disengaged and the door reverses on a one-inch board, no adjustments are needed
(see page 11).
35
Repair Parts
Rail Assembly Parts
3
1
5
2 KEY PART
NO. NO. DESCRIPTION
E
1 4A1008 Master link kit
AS
RE
RA
IL G 3A4
.8
2 41A4813 Chain pulley bracket
NO
6 3 41A3489 Complete trolley assembly
4 183B99 One-piece T-rail
5 41D3484 Full chain assembly
6 83A4 Rail grease
Installation Parts
6
2 4
5
3
1 NOT
ICE
KEY PART
NO. NO. DESCRIPTION 7
NLY
TO
UN
MO
UP
36
Repair Parts
Opener Assembly Parts
2 1A
2A 4
20
3
8
16 19 9 6 7
17 10 5
18 3
11
16 15 13 (Down) LIMIT SWITCH ASSY.
14 Contact
Brown
Wire DN
Grey
UP Wire
Drive
Gear
Center Limit (Up) Yellow
Contact Contact Wire
12
37
Accessories Available For Your Opener
Model 1702 Outside Quick Release: Model 971LM SECURITY✚ Single-Function
Required for a garage with NO Remote Control:
access door. Includes visor clip.
Model 58LM Multi-Function Door Control Panel: Model 98LM Passive Infrared Control console:
Provides a Lock Feature which Multi-function door control with motion
prevents operation of garage door sensor that automatically turns opener
LOCK
LIGHT
opener from portable remotes and lights on for 5 minutes when it detects a
a Light Feature for constant light. person entering the garage. Sensor can
LOCK
LIGHT be easily deactivated when desired.
Garage Door
Testing for balance, binding and sticking...................................................................................................3, 28, 31
Determining high point of travel:
Sectional Door ..................................................................................................................................................12
One-Piece Door ................................................................................................................................................13
Disabling existing locks....................................................................................................................................3, 11
Force Controls
Adjustment Procedures ....................................................................................................................................29
Problems that might require Force adjustments .........................................................................................34, 35
Safety Warnings .........................................................................................................................................29, 31
Door hardware .....................................................................................................................3, 9, 11, 12, 18, 31, 32
Maintenance Instruction Label.......................................................................................................................11, 28
Reinforcement requirements ...........................................................................................................................4, 24
Removing of all ropes ......................................................................................................................................3, 11
Possible door damage ...................................................................................................................................16, 24
Travel Limits
Adjustment Procedures ....................................................................................................................................28
Problems that might require Limit adjustments...........................................................................................34, 35
Safety Warnings .........................................................................................................................................28, 31
Opener Terminals
Door Control Connections ..................................................................................................................................18
Safety Reversing Sensor Connections ...............................................................................................................23
Outside Keylock Accessory Connections ...........................................................................................................18
Operational Noise
Sprocket noise ....................................................................................................................................................11
Vibration noise (isolator kit) ................................................................................................................................34
Safety Warnings...........................................................2, 3, 9, 11,12,16, 18, 19, 20, 21, 24, 28, 29, 30, 31, 32, 33