Garage Door Opener Model WD822KD 1/2 HP: Owner's Manual
Garage Door Opener Model WD822KD 1/2 HP: Owner's Manual
Garage Door Opener Model WD822KD 1/2 HP: Owner's Manual
Owner’s Manual
■ Please read this manual and the enclosed safety materials carefully!
■ The door WILL NOT CLOSE unless The Protector System® is connected and properly aligned.
■ The model number label is located on the left side panel of your opener.
TABLE OF CONTENTS
Introduction 2-7 Adjustment 27-29
Safety symbol and signal word review . . . . . . . . . . . . . . . 2 Adjust the travel limits . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Preparing your garage door . . . . . . . . . . . . . . . . . . . . . . . 3 Adjust the force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Tools needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Test the safety reversal system. . . . . . . . . . . . . . . . . . . . 29
Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Test The Protector System® . . . . . . . . . . . . . . . . . . . . . . 29
Carton inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operation 30-34
Hardware inventory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation safety instructions . . . . . . . . . . . . . . . . . . . . . 30
Assembly 8-11 Using your garage door opener . . . . . . . . . . . . . . . . . . . 30
Assemble the rail and install the trolley. . . . . . . . . . . . . . . 8 Using the wall-mounted door control . . . . . . . . . . . . . . . 31
Fasten the rail to the motor unit and To open the door manually . . . . . . . . . . . . . . . . . . . . . . . 31
Install the idler pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Care of your garage door opener . . . . . . . . . . . . . . . . . . 32
Install the belt and attach the belt cap retainer . . . . . . . . 10 Having a problem? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Set the tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Diagnostic chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Installation 11-26 Programming 35-36
Installation safety instructions . . . . . . . . . . . . . . . . . . . . 11 To add or reprogram a hand-held remote control . . . . . . 35
Determine the header bracket location . . . . . . . . . . . . . . 12 To erase all codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . 13 3-Button remotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Attach the rail to the header bracket . . . . . . . . . . . . . . . . 14 To add, reprogram or change
Position the opener. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 a Keyless Entry PIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Hang the opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Repair Parts 37-38
Install the door control . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Rail assembly parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Install the lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Attach the emergency release rope and handle. . . . . . . . 17
Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . 38
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Install The Protector System® . . . . . . . . . . . . . . . . . . 19-22
Accessories 39
Fasten the door bracket. . . . . . . . . . . . . . . . . . . . . . . 23-24 Repair Parts and Service 40
Connect the door arm to the trolley . . . . . . . . . . . . . 25-26
Warranty 40
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained
and tested in strict accordance with the instructions and warnings contained in this manual.
2
Preparing your garage door
Before you begin:
• Disable locks. To prevent possible SERIOUS INJURY or DEATH:
• Remove any ropes connected to garage door. • ALWAYS call a trained door systems technician if
garage door binds, sticks or is out of balance. An
• Complete the following test to make sure your garage
unbalanced garage door may NOT reverse when
door is balanced and is not sticking or binding:
required.
1. Lift the door about halfway as shown. Release the • NEVER try to loosen, move or adjust garage door,
door. If balanced, it should stay in place, supported door springs, cables, pulleys, brackets or their
entirely by its springs. hardware, ALL of which are under EXTREME tension.
2. Raise and lower the door to see if there is any • Disable ALL locks and remove ALL ropes connected
binding or sticking. to garage door BEFORE installing and operating
If your door binds, sticks, or is out of balance, call a garage door opener to avoid entanglement.
trained door systems technician.
Sectional Door
One-Piece Door
Tools needed
During assembly, installation and adjustment of the
opener, instructions will call for hand tools as illustrated
below.
Carpenter’s
Level (optional) Pencil
Tape Measure Hack Saw
Claw Hammer
Drill Bits Wire Cutters
Drill 3/16", 5/16"
and 5/32" Screwdriver
Stepladder
Sockets and Wrench Pliers
1/2", 5/8", 7/16", 9/16" Adjustable End Wrench
and 1/4"
3
Planning
Identify the type and height of your garage door. Survey • Do you have an access door in addition to the garage
your garage area to see if any of the conditions below door? If not, Model 7702CB Emergency Key Release is
apply to your installation. Additional materials may be required. See Accessories page.
required. You may find it helpful to refer back to this page • Look at the garage door where it meets the floor. Any
and the accompanying illustrations as you proceed with gap between the floor and the bottom of the door must
the installation of your opener. not exceed 1/4" (6 mm). Otherwise, the safety reversal
Depending on your requirements, there are several system may not work properly. See Adjustment Step 3.
installation steps which may call for materials or hardware Floor or door should be repaired.
not included in the carton.
• Installation Step 1 – Look at the wall or ceiling above SECTIONAL DOOR INSTALLATIONS
the garage door. The header bracket must be securely
fastened to structural supports. • Do you have a steel, aluminum, fiberglass or glass
panel door? If so, horizontal and vertical reinforcement
• Installation Step 5 – Do you have a finished ceiling in is required (Installation Step 11).
your garage? If so, a support bracket and additional
fastening hardware may be required. • The opener should be installed above the center of the
door. If there is a torsion spring or center bearing plate
• Installation Step 10 – Depending upon garage in the way of the header bracket, it may be installed
construction, extension brackets or wood blocks may within 4 feet (1.2 m) to the left or right of the door
be needed to install sensors. center. See Installation Steps 1 and 11.
• Installation Step 10 – Alternate floor mounting of • If your door is more than 7 feet (2.1 m) high, see rail
the safety reversing sensor will require hardware not extension kits listed on Accessories page.
provided.
Header Wall
Extension
Torsion OR Spring Motor unit
Spring
Access
Vertical
Door
Centerline
of Garage Door Wall-
mounted
Door Header Trolley CLOSED POSITION
Control Bracket Stop Bolt
Trolley
Garage
Door
Safety Spring Belt
Gap between floor and Reversing
bottom of door must not Sensor Emergency
Safety Reversing Sensor exceed 1/4" (6 mm). Straight Release Rope
Door & Handle
Header Arm
Wall
Door Curved
Garage Bracket Door Arm
Door
4
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS
• Generally, a one-piece door does not require Without a properly working safety reversal system,
reinforcement. If your door is lightweight, refer to the persons (particularly small children) could be
information relating to sectional doors in Installation SERIOUSLY INJURED or KILLED by a closing garage
Step 11. door.
• Depending on your door’s construction, you may need • The gap between the bottom of the garage door and
additional mounting hardware for the door bracket the floor MUST NOT exceed 1/4" (6 mm). Otherwise,
the safety reversal system may NOT work properly.
(Step 11).
• The floor or the garage door MUST be repaired to
eliminate the gap.
Motor unit
Wall-mounted
Door Control
Access
Door CLOSED POSITION
Trolley
Stop Bolt Trolley
Belt
Header
Bracket Rail
Safety Reversing Door Bracket Emergency
Release
Gap between floor and Sensor
Rope &
Safety Reversing bottom of door must not Straight Curved Handle
Sensor exceed 1/4" (6 mm). Door Arm Door
Header Garage Arm
Wall Door
CLOSED POSITION
Trolley Stop Bolt Belt Trolley
Header
Header Curved
Access Wall Rail
Bracket Door Arm
Door Emergency
Release
Door Rope &
Bracket Straight
Door Handle
Garage Arm
Door
Safety
Gap between floor and Reversing
Safety Reversing bottom of door must not Sensor
Sensor exceed 1/4" (6 mm).
5
Carton Inventory
Your garage door opener is packaged in one carton which Parts may be stuck in the foam. Hardware for assembly
contains the motor unit and all parts illustrated below. and installation is shown on the next page. Save the carton
Accessories will depend on the model purchased. If and packing material until installation and adjustment is
anything is missing, carefully check the packing material. complete.
Idler Pulley
SECURITY✚®
3-Button Remote Control (2) SECURITY✚®
Keyless entry Multi-Function
Door Control
Door Bracket
Rail
Center/Back
Sections
Header Bracket
Belt
“U” Bracket
Rail
Front (header)
Section
Curved Door Straight Door
Hanging Brackets Arm Section Arm Section
Safety Labels
®
and
The Protector System Literature
(2) Safety Reversing Sensors
Safety Sensor
(1 Sending Eye and 1 Receiving Eye)
Bracket (2)
with 2-Conductor White & White/Black
Bell Wire attached
6
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
Master
Trolley Threaded Shaft (1) Link (1) Idler Bolt (1)
INSTALLATION HARDWARE
Lag Screw 5/16"-18x1-7/8" (2) Screw 6ABx1-1/4" (2) Screw 6-32x1" (2)
Handle Rope
7
ASSEMBLY STEP 1
Assemble the Rail & Install the Trolley
To prevent INJURY from pinching, keep hands and
To avoid installation difficulties, do not run the garage fingers away from the joints while assembling the rail.
door opener until instructed to do so.
The front rail has a cut out “window” at the door end 3. Place the motor unit on packing material to protect
(see illustration). The hole above this window is larger on the cover, and rest the back end of the rail on top.
the top of the rail than on the bottom. A smaller hole For convenience, put a support under the front end of
3-1/2" (8.9 cm) away is close to the rail edge. Rotate the the rail.
back rail so it has a similar hole close to the opposite 4. As a temporary stop, insert a screwdriver into the hole
edge, about 4-3/4" (12 cm) from the far end. 10" (25 cm) from the front end of the rail, as shown.
1. Remove the straight door arm and hanging bracket 5. Check to be sure there are 4 plastic wear pads inside
packaged inside the front rail and set aside for the inner trolley. If they became loose during shipping,
Installation Step 5 and 12. NOTE: To prevent INJURY check all packing material. Snap them back into
while unpacking the rail carefully remove the straight position as shown.
door arm stored within the rail section.
6. Slide the trolley assembly along the rail from the back
2. Align the rail sections on a flat surface as shown and end to the screwdriver.
slide the tapered ends into the larger ones. Tabs along
the side will lock into place.
Trolley
FRONT RAIL
(TOP)
Tapered End
Back Rails
(TO MOTOR UNIT)
Tapered End
Outer Trolley
Tapered End
Screwdriver
Inner Trolley
Tabs
Window
Cut-Out
8
ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit To avoid SERIOUS damage to garage door opener,
• Insert a 1/4"-20x1-3/4" bolt into the cover protection use ONLY those bolts/fasteners mounted in the top of
bolt hole on the back end of the rail as shown. Tighten the opener.
securely with a 1/4"-20 lock nut. Do NOT overtighten.
• Remove the two bolts from the top of the motor unit.
Motor Unit
• Place the “U” bracket, flat side down, on the motor unit Bolts
Sprocket
and align the bracket holes with the bolt holes. Fasten “U” Bracket
with the previously removed bolts.
Bolt
• Align the rail assembly with the top of the motor unit. Cover
Slide the rail end onto the “U” bracket, all the way to the Protection
stops that protrude on the top and sides of the bracket. Bolt Hole
Lock Nut
1/4"-20 SLIDE RAIL TO STOPS
ON TOP AND SIDES
OF BRACKET
Lock Nut
Bolt 1/4"-20x1-3/4"
Bolt
ASSEMBLY STEP 3 Rail
Bolt 1/4"-20x1-3/4"
Lock Washer 3/8" Lock Nut 1/4"-20 Nut 3/8" Idler Bolt
9
ASSEMBLY STEP 4
Install the Belt and Attach the Belt Cap To avoid possible SERIOUS INJURY to fingers from
Retainer moving garage door opener:
1. Pull the belt around the idler pulley and toward the • ALWAYS keep hand clear of sprocket while operating
trolley. The ribbed side must contact the pulley. opener.
• Securely attach sprocket cover BEFORE operating.
2. Hook the trolley connector into the retaining slot on the
trolley as shown.
3. With the trolley against the screwdriver, dispense the
remainder of the belt along the rail length toward the
motor unit and around the sprocket. The sprocket teeth
must engage the belt.
4. Check to make sure the belt is not twisted. Connect
the trolley threaded shaft with the master link, as
illustrated:
• Push pins of master link bar through holes in end of HARDWARE SHOWN ACTUAL SIZE
belt and trolley threaded shaft.
• Push master link cap over pins and past pin notches.
• Slide clip-on spring over cap and onto pin notches
until both pins are securely locked in place.
5. Insert the trolley threaded shaft through the hole in the
Hex Screw 8x3/8" Spring/Trolley Nut
trolley. Be sure the belt is not twisted.
6. Hold the belt at the trolley shaft as you thread the
spring nut by hand onto the shaft until finger tight
against the trolley. Do not use any tools.
7. Remove the screwdriver.
8. Position the belt cap retainer over the motor unit
sprocket as shown and fasten to the mounting plate
with 8x3/8" hex screws provided.
Master Link
Clip-On Spring
Pin
Notch
Trolley Master
Threaded Link Bar
Shaft
Hole
Retaining
Trolley Slot
Connector Hex Screws
Belt Cap #8x3/8"
Idler Pulley Retainer Motor Unit
Sprocket
Mounting
Plate
Spring Nut
10
ASSEMBLY STEP 5
Set the Tension
• Insert a screwdriver tip into one of the nut ring slots
and brace it firmly against the trolley.
• Place a 7/16" open end wrench on the square end. Square End
Rotate the nut about 1/4 turn until the spring releases Nut Ring
Slot
and snaps the nut ring against the trolley.
This sets the spring to optimum belt tension.
INSTALLATION
11
INSTALLATION STEP 1 Unfinished OPTIONAL
Ceiling CEILING
Determine the Header Bracket Location MOUNT
FOR
HEADER
Header Wall 2x4 BRACKET
Vertical Centerline
To prevent possible SERIOUS INJURY or DEATH: of Garage Door
• Header bracket MUST be RIGIDLY fastened to 2x4 Structural
structural support on header wall or ceiling, Supports
otherwise garage door might NOT reverse when
required. DO NOT install header bracket over drywall.
• Concrete anchors MUST be used if mounting header
bracket or 2x4 into masonry.
• NEVER try to loosen, move or adjust garage door,
springs, cables, pulleys, brackets, or their hardware, Level
ALL of which are under EXTREME tension. (optional)
• ALWAYS call a trained door systems technician if
garage door binds, sticks, or is out of balance. An
unbalanced garage door might NOT reverse when
required.
Jamb Highest
Hardware Point
of Travel Pivot
12
INSTALLATION STEP 2 Wall Mount
Lag Screws
5/16"-9x1-5/8"
- Garage Door -
Highest Point of
Garage Door Travel Vertical
CEILING HEADER BRACKET INSTALLATION Centerline
• Extend the vertical centerline onto the ceiling as shown. of Garage Door
• Center the bracket on the vertical mark, no more than
6" (15 cm) from the wall. Make sure the arrow is
pointing away from the wall. The bracket can be
mounted flush against the ceiling when clearance
is minimal.
• Mark the side holes. Drill 3/16" pilot holes and fasten
bracket securely to a structural support with the - Finished Ceiling -
hardware provided. Vertical Centerline
of Garage Door
Header
Bracket
- Header Wall -
13
INSTALLATION STEP 3 Header Wall
Header Bracket Header
Attach the Rail to the Header Bracket Idler Pulley Bracket
• Position the opener on the garage floor below the
header bracket. Use packing material as a protective
base. NOTE: If the door spring is in the way you’ll need Mounting Hole
help. Have someone hold the opener securely on a
temporary support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin
5/16"x1-1/2" as shown.
• Insert a ring fastener to secure.
Garage
Door
INSTALLATION STEP 4
Position the Opener
To prevent damage to garage door, rest garage door
Follow instructions which apply to your door type as opener rail on 2x4 placed on top section of door.
illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH TRACK
A 2x4 laid flat is convenient for setting an ideal door-to-rail
distance. Rail
• Remove foam packaging.
• Raise the opener onto a stepladder. You will need help
at this point if the ladder is not tall enough. Door
2x4 is used to
• Open the door all the way and place a 2x4 laid flat on determine the
the top section beneath the rail. correct mounting
• If the top section or panel hits the trolley when you height from ceiling.
raise the door, pull down on the trolley release arm to
disconnect inner and outer sections. Slide the outer
trolley toward the motor unit. The trolley can remain
disconnected until Installation Step 12 is completed.
7. Remove the 2x4. Operate the door manually. If the door Hidden Support
hits the rail, raise the header bracket. Figure 2 FINISHED CEILING
NOTE: DO NOT connect power to opener at this time. Lag Screws
5/16"-18x1-7/8"
(Not Provided)
Bracket Bolt 5/16"-18x7/8"
HARDWARE SHOWN ACTUAL SIZE (Not Provided) Lock Washer 5/16"
Nut 5/16"-18
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Hex Bolt
Lock Washer Nut
5/16"-18x7/8"
5/16" 5/16"-18
Figure 3
Lag Screws
5/16"-18x1-7/8"
FINISHED CEILING
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
15
INSTALLATION STEP 6
Install the Door Control To prevent possible SERIOUS INJURY or DEATH from
Locate door control within sight of door at a minimum electrocution:
height of 5 feet (1.5 m) where small children cannot • Be sure power is NOT connected BEFORE installing
reach, and away from moving parts of door and door door control.
hardware. The installation surface must be smooth and • Connect ONLY to 24 VOLT low voltage wires.
flat. If installing into drywall (Figure 1), drill 5/32" holes To prevent possible SERIOUS INJURY or DEATH from a
and use anchors provided. For pre-wired installations (as closing garage door:
in new home construction), it may be mounted to a single
• Install door control within sight of garage door, out of
gang box (Figure 2). NOTE: After installation, a green or reach of children at a minimum height of 5 feet
amber indicator light behind the cover will indicate proper (1.5 m) and away from ALL moving parts of door.
connection. If not lit, the Lock and Light features will not
• NEVER permit children to operate or play with door
function (reverse wires to correct).
control push buttons or remote control transmitters.
1. Strip 7/16" (11 mm) of insulation from one end of bell • Activate door ONLY when it can be seen clearly, is
wire and connect to the two screw terminals on back of properly adjusted and there are no obstructions to
door control by color: white wire to WHT and white/red door travel.
wire to the RED (Figure 3). • ALWAYS keep garage door in sight until completely
2. Remove white cover by gently prying on a side closed. NEVER permit anyone to cross path of closing
corner near the top of the cover with a small flat head garage door.
screwdriver (Figure 4). Fasten with 6ABx1-1/4"
self-tapping screws (drywall installation) or 6-32x1"
HARDWARE SHOWN ACTUAL SIZE
machine screws (into gang box) as follows:
• Drill and install bottom screw, allowing 1/8" (3 mm)
to protrude above wall surface. Screw 6ABx1-1/4"
Insulated Staples
• Position bottom of door control on screw head and
slide down to secure. Adjust screw for snug fit.
• Install top screw with care to avoid cracking plastic
Screw 6-32x1" Drywall Anchors
housing. Do not overtighten. (pre-wired installation)
• Insert bottom tabs and snap on cover.
STANDARD PRE-WIRED
NOTE: The push bar may stick if the door control is not Figure 1 INSTALLATION Figure 2 INSTALLATION
mounted on a smooth surface. If a click is not heard
when pressing the push bar, loosen the two mounting
screws or relocate the door control to a smoother
surface.
3. (Standard installation only) Run bell wire up wall and
across ceiling to motor unit. Use insulated staples to To Replace
secure wire in several places. Do not pierce wire with a To Replace Insert Bottom 24 Volt 2-Conductor
staple, creating a short or open circuit. Insert Bottom Tabs First Tabs First Bell Wire in Gang Box
Lens
Hinge
INSTALLATION STEP 8
Attach the Emergency Release Rope To prevent possible SERIOUS INJURY or DEATH from
and Handle a falling garage door:
• Thread one end of the rope through the hole in the • If possible, use emergency release handle to
top of the red handle so “NOTICE” reads right side disengage trolley ONLY when garage door is
up as shown. Secure with an overhand knot at least CLOSED. Weak or broken springs or unbalanced door
could result in an open door falling rapidly and/or
1" (2.5 cm) from the end of the rope to prevent
unexpectedly.
slipping.
• NEVER use emergency release handle unless garage
• Thread the other end of the rope through the hole in the doorway is clear of persons and obstructions.
release arm of the outer trolley.
• NEVER use handle to pull door open or closed. If rope
• Adjust rope length so the handle is 6 feet (1.8 m) above knot becomes untied, you could fall.
the floor. Ensure that the rope and handle clear the tops
of all vehicles to avoid entanglement. Secure with an Trolley
overhand knot.
NOTE: If it is necessary to cut the rope, heat seal the cut
end with a match or lighter to prevent unraveling.
Trolley
Release Arm
Overhand
Emergency Knot
Release Handle
17
INSTALLATION STEP 9
Electrical Requirements
To prevent possible SERIOUS INJURY or DEATH from
To avoid installation difficulties, do not run the opener electrocution or fire:
at this time. • Be sure power is NOT connected to the opener, and
To reduce the risk of electric shock, your garage door disconnect power to circuit BEFORE removing cover
opener has a grounding type plug with a third grounding to establish permanent wiring connection.
pin. This plug will only fit into a grounding type outlet. • Garage door installation and wiring MUST be in
If the plug doesn’t fit into the outlet you have, contact a compliance with ALL local electrical and building
qualified electrician to install the proper outlet. codes.
• NEVER use an extension cord, 2-wire adapter or
change plug in ANY way to make it fit outlet. Be sure
the opener is grounded.
PERMANENT WIRING
RIGHT WRONG CONNECTION
18
INSTALLATION STEP 10
Install The Protector System® Be sure power is NOT connected to the garage door
The safety reversing sensor must be connected and opener BEFORE installing the safety reversing sensor.
aligned correctly before the garage door opener will To prevent SERIOUS INJURY or DEATH from a closing
move in the down direction. garage door:
• Correctly connect and align the safety reversing
IMPORTANT INFORMATION ABOUT THE SAFETY
sensor. This required safety device MUST NOT be
REVERSING SENSOR
disabled.
When properly connected and aligned, the sensor will • Install the safety reversing sensor so beam is NO
detect an obstacle in the path of its electronic beam. The HIGHER than 6" (15 cm) above garage floor.
sending eye (with an amber indicator light) transmits an
invisible light beam to the receiving eye (with a green If it is necessary to mount the units on the wall, the
indicator light). If an obstruction breaks the light beam brackets must be securely fastened to a solid surface such
while the door is closing, the door will stop and reverse to as the wall framing. Extension brackets (see Accessories)
full open position, and the opener lights will flash 10 times. are available if needed. If installing in masonry
The units must be installed inside the garage so that the construction, add a piece of wood at each location to
sending and receiving eyes face each other across the avoid drilling extra holes in masonry if repositioning is
door, no more than 6" (15 cm) above the floor. Either can necessary.
be installed on the left or right of the door as long as the The invisible light beam path must be unobstructed. No
sun never shines directly into the receiving eye lens. part of the garage door (or door tracks, springs, hinges,
The mounting brackets are designed to clip onto the track rollers or other hardware) may interrupt the beam while
of sectional garage doors without additional hardware. the door is closing.
19
INSTALLING THE BRACKETS Figure 1 DOOR TRACK MOUNT (RIGHT SIDE)
Be sure power to the opener is disconnected. Install
and align the brackets so the sensors will face each other
across the garage door, with the beam no higher than Door
6" (15 cm) above the floor. They may be installed in one of Track
three ways, as follows. Lip
Indicator
Garage door track installation (preferred):
Light
• Slip the curved arms over the rounded edge of each
door track, with the curved arms facing the door. Snap
into place against the side of the track. It should lie
flush, with the lip hugging the back edge of the track,
Sensor
as shown in Figure 1. Lens
Bracket
If your door track will not support the bracket securely,
wall installation is recommended.
Wall installation (Figures 2 and 3): Figure 2 WALL MOUNT (RIGHT SIDE)
• Place the bracket against the wall with curved arms Fasten Wood Block to Wall with
facing the door. Be sure there is enough clearance for Lag Screws (Not Provided)
the sensor beam to be unobstructed. Indicator
• If additional depth is needed, an extension bracket (see Light
Sensor
Accessories) or wood blocks can be used. Bracket
• Use bracket mounting holes as a template to locate and
drill (2) 3/16" diameter pilot holes on the wall at each
side of the door, no higher than 6" (15 cm) above the Lag Screws
(Not Provided)
floor.
• Attach brackets to wall with lag screws (not provided). Lens
• If using extension brackets or wood blocks, adjust
right and left assemblies to the same distance out from Figure 3 WALL MOUNT (RIGHT SIDE)
the mounting surface. Make sure all door hardware
obstructions are cleared. Extension Bracket
(See Accessories)
Floor installation (Figure 4):
(Provided with
• Use wood blocks or extension brackets (see Extension Bracket)
Accessories) to elevate sensor brackets so the lenses
will be no higher than 6" (15 cm) above the floor.
• Carefully measure and place right and left assemblies
at the same distance out from the wall. Be sure all door
hardware obstructions are cleared.
• Fasten to the floor with concrete anchors as shown.
Sensor
Bracket
(Provided with Lens
Extension Bracket) Indicator
Light
Attach with
Concrete Anchors
(Not Provided)
Sensor
Bracket
20
MOUNTING AND WIRING THE SAFETY Figure 5
REVERSING SENSORS
Mounting: Wing Nut
1/4"-20
• Slide a 1/4"-20x1/2" carriage bolt head into the slot
on each sensor. Use wing nuts to fasten sensors
to brackets, with lenses pointing toward each other
across the door. Be sure the lens is not obstructed by a
bracket extension (Figure 5). Carriage Bolt
1/4"-20x1/2"
• Finger tighten the wing nuts. Lens
Option A - Installation Without Pre-Wiring:
• Run the bell wire from both sensors to the garage
door opener. Attach the wire to the wall and ceiling Figure 6
with the staples (Figure 6).
Option B - Pre-Wired Installation:
If your garage already has wires installed for the safety
reversing sensors, follow the instructions below:
• Cut the end of the safety sensor wire, making sure there
is enough wire to reach the pre-installed wires from the
wall (Figure 7).
• Separate the safety sensor wires and strip 7/16"
(11 mm) of insulation from each end. Choose two Figure 7
of the pre-installed wires and strip 7/16" (11 mm) of
insulation from each end. Make sure that you choose
the same color pre-installed wires for each sensor
(Figure 8).
• Connect the pre-installed wires to the sensor wires with
wire nuts making sure the colors correspond for each
sensor (Figure 9).
Figure 8
Safety Reversing
Sensor Wires 7/16"
(11 mm)
7/16"
(11 mm)
Pre-Installed Wires
White/Black
21
Connect to garage door opener:
• Strip 7/16" (11 mm) of insulation from each set of
wires. Separate white and white/black wires sufficiently
to connect to the opener quick-connect terminals. Twist
like colored wires together. Insert wires into
quick-connect holes: white to white and white/black to
grey (Figure 10).
Bell Wire
1. Strip wire 7/16" (11 mm) 7/16" (11 mm)
Safety
Reversing 3. To insert or release wire,
Sensor push in tab with
screwdriver tip
• Loosen the receiving eye wing nut and adjust sensor 2. If the sending eye indicator light glows steadily but the
until it receives the sender’s beam. When the green receiving eye indicator light doesn’t:
indicator light glows steadily, tighten the wing nut. • Check alignment.
• Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign
either sensor.
NOTE: When the invisible beam path is obstructed or
misaligned while the door is closing, the door will reverse.
If the door is already open, it will not close. The opener
lights will blink 10 times. See page 19.
22
INSTALLATION STEP 11
Fasten the Door Bracket Fiberglass, aluminum or lightweight steel garage
Follow instructions which apply to your door type as doors WILL REQUIRE reinforcement BEFORE
illustrated below or on the following page. installation of door bracket. Contact your door
manufacturer for reinforcement kit.
A horizontal reinforcement brace should be long enough
to be secured to two or three vertical supports. A vertical
reinforcement brace should cover the height of the top Header
panel. Bracket
Figure 1 shows one piece of angle iron as the horizontal
brace. For the vertical brace, 2 pieces of angle iron are
used to create a U-shaped support. The best solution is to
check with your garage door manufacturer for an opener Door
installation door reinforcement kit. Bracket
NOTE: Many door reinforcement kits provide for direct Location
attachment of the clevis pin and door arm. In this case you HORIZONTAL AND VERTICAL
will not need the door bracket; proceed to Step 12. Vertical REINFORCEMENT IS NEEDED
Centerline FOR LIGHTWEIGHT GARAGE
SECTIONAL DOORS of Garage DOORS (FIBERGLASS,
1. Center the door bracket on the previously marked Door ALUMINUM, STEEL, DOORS
vertical centerline used for the header bracket WITH GLASS PANEL, ETC.).
installation. Note correct UP placement, as stamped (NOT PROVIDED)
inside the bracket.
Figure 1
2. Position the top edge of the bracket 2"-4" (5-10 cm)
below the top edge of the door, OR directly below any
structural support across the top of the door. Vertical
Reinforcement Vertical
3. Mark, drill holes and install as follows, depending on Vertical
Centerline
Reinforcement
your door’s construction: of Garage
Vertical
Door
Metal or light weight doors using a vertical angle iron Centerline of Bolt
brace between the door panel support and the door Garage Door 5/16"-18x2"
bracket: (Not
UP
Provided)
• Drill 3/16" fastening holes. Secure the door bracket
UP Door
using the two 1/4"-14x5/8" self-threading screws Bracket
(Figure 2A). Lock
Door
• Alternately, use two 5/16" bolts, lock washers and nuts Washer
Bracket Nut
5/16"
(not provided) (Figure 2B). Self-Threading 5/16"-18
Metal, insulated or light weight factory reinforced doors: Screw 1/4"-14x5/8"
Figure 2B
• Drill 3/16" fastening holes. Secure the door bracket
using the self-threading screws (Figure 3). Figure 2A
Wood Doors: Inside Edge
Bolt 5/16"x2"
• Use top and bottom or side to side door bracket holes. (Not Provided) of Door or
Reinforcement
Drill 5/16" holes through the door and secure bracket Board
with 5/16"x2" carriage bolts, lock washers and nuts
(not provided) (Figure 4).
NOTE: The 1/4"-14x5/8" self-threading screws are not UP
intended for use on wood doors. Vertical
Centerline
of Garage
Door
HARDWARE Vertical
SHOWN Centerline of Figure 4
ACTUAL SIZE Garage Door
UP
Self-Threading
Screw Self-Threading
1/4"-14x5/8" Screw
1/4"-14x5/8"
Figure 3
23
ONE-PIECE DOORS
Please read and comply with the warnings and
reinforcement instructions on the previous page. They
apply to one-piece doors also.
• Center the door bracket on the top of the door, in line HARDWARE SHOWN
with the header bracket as shown. Mark either the left ACTUAL SIZE
and right, or the top and bottom holes.
• Metal Doors: Drill 3/16" pilot holes and fasten the
bracket with the 1/4"-14x5/8" self-threading screws
provided.
• Wood Doors: Drill 5/16" holes and use 5/16"x2"
carriage bolts, lock washers and nuts (not provided) or Self-Threading Screw
1/4"-14x5/8"
5/16"x1-1/2" lag screws (not provided) depending on
your installation needs.
Self-Threading
Door Screw 1/4"-14x5/8"
Header Wall - Finished Ceiling - Bracket Top of Door
2x4 Support (Inside Garage)
Top Edge
Header of Door
Bracket
Optional
Placement
Door
Bracket
METAL DOOR
Optional
Placement HORIZONTAL AND VERTICAL
REINFORCEMENT IS NEEDED Lock
of Door Nut Washer
Bracket FOR LIGHTWEIGHT GARAGE 5/16"-18
DOORS (FIBERGLASS, 5/16"
ALUMINUM, STEEL, DOORS Door Top of Door
Vertical WITH GLASS PANEL, ETC.). Bracket (Inside Garage)
Centerline of (NOT PROVIDED)
Garage Door
Top Edge
of Door
Optional
Placement
Carriage Bolt
5/16"x2"
(Not Provided)
WOOD DOOR
For a door with no exposed framing,
or for the optional installation, use
lag screws 5/16"x1-1/2" (Not Provided)
to fasten door bracket.
24
INSTALLATION STEP 12 Figure 1
Pulley
Connect Door Arm to Trolley 8" (20 cm) min.
Straight Straight
Door Door
Arm Curved Arm
Clevis Pin Hex Bolt Door Curved
5/16"x1" (Trolley) 5/16"-18x7/8" Arm Door
(Groove
Arm
facing out)
25
ALL ONE-PIECE DOORS Figure 5
1. Assemble the door arm, Figure 5: CORRECT INCORRECT
IMPORTANT: The groove on the straight door arm MUST
face away from the curved door arm. Straight Straight
Door Door
• Fasten the straight and curved door arm sections Curved Arm
Arm Curved
together to the longest possible length (with a 2 or 3 Door
hole overlap). (Groove Arm Door
facing out) Arm
• With the door closed, connect the straight door arm
section to the door bracket with the 5/16"x1-1/4" clevis
pin.
• Secure with a ring fastener. Door
Bracket
2. Adjustment procedures, Figure 6:
Ring
• On one-piece doors, before connecting the door arm Fastener Lock Nuts
Washers 5/16"-18
to the trolley, the travel limits must be adjusted. Limit 5/16"
adjustment screws are located on the left side panel
as shown on page 27. Follow adjustment procedures Clevis Pin Straight
below. 5/16"x1-1/4" Arm
• Open door adjustment: decrease UP travel limit
Bolts
- Turn the UP limit adjustment screw counter-clockwise 5/16"-18x7/8" Curved
4 turns. Door Arm
- Press the Door Control push button. The trolley will - Press the Door Control push button. The trolley will
travel to the fully open position. travel to the fully closed position.
- Manually raise the door to the open position (parallel - Manually close the door and lift the door arm to the
to the floor), and lift the door arm to the trolley. The trolley. The arm should touch the trolley just ahead of
arm should touch the trolley just in back of the door the door arm connector hole. Refer to the fully closed
arm connector hole. Refer to the fully open trolley/ trolley/door arm positions in the illustration. If the arm
door arm positions in the illustration. If the arm does is behind the connector hole, adjust the limit further.
not extend far enough, adjust the limit further. One full One full turn equals 2" (5 cm) of trolley travel.
turn equals 2" (5 cm) of trolley travel. 3. Connect the door arm to the trolley:
• Closed door adjustment: decrease DOWN travel limit • Close the door and join the curved arm to the
- Turn the DOWN limit adjustment screw clockwise 4 connector hole in the trolley with the remaining clevis
complete turns. pin. It may be necessary to lift the door slightly to
make the connection.
• Secure with a ring fastener.
• Run the opener through a complete travel cycle. If
the door has a slight “backward” slant in full open
position as shown in the illustration, decrease the UP
limit until the door is parallel to the floor.
Figure 6
NOTE: When setting the up limit on the following page, the
Inner Trolley
Outer Trolley
door should not have a “backward” slant when fully open
as illustrated below. A slight backward slant will cause
unnecessary bucking and/or jerking operation as the door
Door Arm is being opened or closed from the fully open position.
Emergency
Closed Release Handle
Door
Inner Trolley
Outer Trolley
Correct Angle
Door with
Backward Slant
Open Door
(Incorrect)
26
ADJUSTMENT STEP 1
Adjust the UP and DOWN Travel Limits
Without a properly installed safety reversal system,
Limit adjustment settings regulate the points at which the persons (particularly small children) could be
door will stop when moving up or down. SERIOUSLY INJURED or KILLED by a closing garage
To operate the opener, press the Door Control push bar. door.
Run the opener through a complete travel cycle. • Incorrect adjustment of garage door travel limits
will interfere with proper operation of safety reversal
• Does the door open and close completely? system.
• Does the door stay closed and not reverse • If one control (force or travel limits) is adjusted, the
unintentionally when fully closed? other control may also need adjustment.
If your door passes both of these tests, no limit • After ANY adjustments are made, the safety reversal
adjustments are necessary unless the reversing test fails system MUST be tested. Door MUST reverse on
(Adjustment Step 3, page 29). contact with 1-1/2" high (3.8 cm) object (or 2x4 laid
Adjustment procedures are outlined below. Read the flat) on floor.
procedures carefully before proceeding to Adjustment
Step 2. Use a screwdriver to make limit adjustments. Run
the opener through a complete travel cycle after each
adjustment.
NOTE: Repeated operation of the opener during To prevent damage to vehicles, be sure fully open
adjustment procedures may cause the motor to overheat door provides adequate clearance.
and shut off. Simply wait 15 minutes and try again.
NOTE: If anything interferes with the door’s upward travel,
it will stop. If anything interferes with the door’s downward
travel (including binding or unbalanced doors) it will Cover Protection Bolt
reverse.
HOW AND WHEN TO ADJUST THE LIMITS
• If the door does not open completely but opens at 2-4"
least five feet (1.5 m): (5 cm-
Increase up travel. Turn the UP limit adjustment screw 10 cm)
clockwise. One turn equals 2" (5 cm) of travel.
NOTE: To prevent the trolley from hitting the cover
protection bolt, keep a minimum distance of 2-4"
Left Panel Limit Adjustment Screws
(5 cm - 10 cm) between the trolley and the bolt.
• If door does not open at least 5 feet (1.5 m):
Adjust the UP (open) force as explained in Adjustment
Step 2.
• If the door does not close completely: ADJUSTMENT LABEL
Increase down travel. Turn the down limit adjustment
screw counterclockwise. One turn equals 2" (5 cm) of
travel.
If door still won't close completely and the trolley
bumps into the pulley bracket (page 4), try lengthening
the door arm (page 25) and decreasing the down limit.
• If the opener reverses in fully closed position:
Decrease down travel. Turn the down limit adjustment
screw clockwise. One turn equals 2" (5 cm) of travel.
• If the door reverses when closing and there is no
visible interference to travel cycle:
If the opener lights are flashing, the Safety Reversing
Sensors are either not installed, misaligned, or
obstructed. See Troubleshooting, page 22.
Test the door for binding: Pull the emergency release
handle. Manually open and close the door. If the door is
binding or unbalanced, call for a trained door systems
technician. If the door is balanced and not binding,
adjust the DOWN (close) force. See Adjustment Step 2. 27
ADJUSTMENT STEP 2
Adjust the Force
Without a properly installed safety reversal system,
Force adjustment controls are located on the right panel persons (particularly small children) could be
of the motor unit. Force adjustment settings regulate the SERIOUSLY INJURED or KILLED by a closing garage
amount of power required to open and close the door. door.
If the forces are set too light, door travel may be • Too much force on garage door will interfere with
interrupted by nuisance reversals in the down direction proper operation of safety reversal system.
and stops in the up direction. Weather conditions can • NEVER increase force beyond minimum amount
affect the door movement, so occasional adjustment may required to close garage door.
be needed. • NEVER use force adjustments to compensate for a
The maximum force adjustment range is about 3/4 of a binding or sticking garage door.
complete turn. Do not force controls beyond that point. • If one control (force or travel limits) is adjusted, the
Turn force adjustment controls with a screwdriver. other control may also need adjustment.
NOTE: If anything interferes with the door’s upward travel, • After ANY adjustments are made, the safety reversal
it will stop. If anything interferes with the door’s downward system MUST be tested. Door MUST reverse on
contact with 1-1/2" high (3.8 cm) object (or 2x4 laid
travel (including binding or unbalanced doors), it will
flat) on floor.
reverse.
28
ADJUSTMENT STEP 3
Test the Safety Reversal System
Without a properly installed safety reversal system,
TEST persons (particularly small children) could be
• With the door fully open, place a 1-1/2" (3.8 cm) board SERIOUSLY INJURED or KILLED by a closing garage
(or a 2x4 laid flat) on the floor, centered under the door.
garage door. • Safety reversal system MUST be tested every month.
• Operate the door in the down direction. The door must • If one control (force or travel limits) is adjusted, the
other control may also need adjustment.
reverse on striking the obstruction.
• After ANY adjustments are made, the safety reversal
ADJUST system MUST be tested. Door MUST reverse on
• If the door stops on the obstruction, it is not traveling contact with 1-1/2" high (3.8 cm) object (or 2x4 laid
far enough in the down direction. Increase the DOWN flat) on the floor.
limit by turning the DOWN limit adjustment screw
counterclockwise 1/4 turn.
NOTE: On a sectional door, make sure limit adjustments
do not force the door arm beyond a straight up and
down position. See the illustration on page 25.
• Repeat the test.
• When the door reverses on the 1-1/2" (3.8 cm) board
(or 2x4 laid flat), remove the obstruction and run the
opener through 3 or 4 complete travel cycles to test
adjustment.
• If the unit continues to fail the Safety Reverse Test, call
for a trained door systems technician.
IMPORTANT SAFETY CHECK:
Test the Safety Reverse System after:
• Each adjustment of door arm length, limits, or force
controls.
• Any repair to or adjustment of the garage door
(including springs and hardware).
• Any repair to or buckling of the garage floor. 1-1/2" (3.8 cm) board
• Any repair to or adjustment of the opener. (or a 2x4 laid flat)
ADJUSTMENT STEP 4
Test The Protector System® Without a properly installed safety reversing sensor,
• Press the remote control push button to open the door. persons (particularly small children) could be
SERIOUSLY INJURED or KILLED by a closing
• Place the opener carton in the path of the door.
garage door.
• Press the remote control push button to close the door.
The door will not move more than an inch (2.5 cm),
and the opener lights will flash.
The garage door opener will not close from a remote if the
indicator light in either sensor is off (alerting you to the
fact that the sensor is misaligned or obstructed).
If the opener closes the door when the safety reversing
sensor is obstructed (and the sensors are no more
than 6" (15 cm) above the floor), call for a trained door
systems technician.
29
OPERATION
31
THE REMOTE CONTROL BATTERY
CARE OF YOUR OPENER
LIMIT AND FORCE ADJUSTMENTS: FORCE CONTROLS
Weather conditions may cause some
minor changes in door operation To prevent possible SERIOUS INJURY or DEATH:
requiring some re-adjustments, • NEVER allow small children near batteries.
particularly during the first year of LIMIT CONTROLS • If battery is swallowed, immediately notify doctor.
operation. To reduce risk of fire, explosion or chemical burn:
Pages 27 and 28 refer to the limit and • Replace ONLY with 3V2032 coin batteries.
force adjustments. Only a screwdriver • DO NOT recharge, disassemble, heat above 100° C
is required. Follow the instructions carefully. (212° F) or incinerate.
Repeat the safety reverse test (Adjustment Step 3,
page 29) after any adjustment of limits or force.
The lithium battery should produce power for up to
5 years.
To replace battery, use the
MAINTENANCE SCHEDULE visor clip or screwdriver
Battery
Every Month blade to pry open the case positive
• Manually operate door. If it is unbalanced or binding, as shown. Insert battery side up (+)
call a trained door systems technician. positive side up (+).
• Check to be sure door opens and closes fully. Adjust Dispose of old battery
limits and/or force if necessary (see pages 27 and 28). properly.
• Repeat the safety reverse test. Make any necessary Replace the battery with
adjustments (see Adjustment Step 3). only 3V2032 coin cell
batteries.
Every Year
• Oil door rollers, bearings and hinges. The opener does
NOTICE: To comply with FCC and or Industry Canada rules (IC),
not require additional lubrication. Do not grease the adjustment or modifications of this receiver and/or transmitter are
door tracks. prohibited, except for changing the code setting or replacing the
battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.
Tested to Comply with FCC Standards FOR HOME OR OFFICE USE.
Operation is subject to the following two conditions: (1) this device
may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause
undesired operation.
32
HAVING A PROBLEM?
33
Bell Wire
Diagnostics
Located On Installed
Motor Unit Safety Reversing
Sensor
LED or
Diagnostic
LED
Your garage door opener is programmed with self-diagnostic
“Learn” capabilities. The “Learn” button/diagnostic LED will flash a
Safety Reversing Sensor Button number of times then pause signifying it has found a potential
issue. Consult Diagnostic Chart below.
Diagnostic Chart
1 FLASH Symptom: One or both of the Indicator lights on the safety sensors do not glow
steady.
Safety reversing sensors
• Inspect sensor wires for a short (staple in wire), correct wiring polarity (black/
wire open (broken or
white wires reversed), broken or disconnected wires, replace/attach as needed.
disconnected).
• Disconnect all wires from back of motor unit.
OR
• Remove sensors from brackets and shorten sensor wires to 1-2 ft (30-60 cm)
from back each of sensor.
2 FLASHES
• Reattach sending eye to motor unit using shortened wires. If sending eye
Safety reversing sensors indicator light glows steadily, attach the receiving eye.
wire shorted or black/white
• Align sensors, if the indicator lights glow replace the wires for the sensors. If the
wire reversed.
sensor indicator lights do not light, replace the safety sensors.
4 FLASHES Symptom: Sending indicator light glows steadily, receiving indicator light is dim
or flashing.
Safety reversing sensors
• Realign receiving eye sensor, clean lens and secure brackets.
slightly misaligned (dim
or flashing LED). • Verify door track is firmly secured to wall and does not move.
Symptom: Motor has overheated; the motor unit does not operate or trolley is
5 FLASHES stuck on stop bolt = Motor unit hums briefly; RPM Sensor = Short travel 6-8"
Motor overheated or (15-20 cm).
possible RPM sensor • Unplug unit to reset. Try to operate motor unit, check diagnostic code.
failure. Unplug to reset. • If it is still flashing 5 times and motor unit moves 6-8" (15-20 cm), replace
RPM sensor.
• If motor unit doesn’t operate, motor unit is overheated. Wait 30 minutes and
retry. If motor unit still will not operate replace logic board.
1. Press and release the “learn” 1. Press and hold the button on the
button on the motor unit. The learn hand-held remote* that you wish
indicator light will glow steadily for to operate your garage door.
30 seconds.
2. While holding the remote button,
press and hold the LIGHT button
on the Multi-Function Door
Control.
2. Within 30 seconds, press and
hold the button on the hand-held
remote* that you wish to operate 3. Continue holding both buttons
your garage door. while you press the push bar on
the Multi-Function door control
(all three buttons are held).
35
To Add, Reprogram or Change a Keyless Entry PIN
NOTE: Your new Keyless Entry must be programmed to operate your garage door opener.
USING THE “LEARN” BUTTON USING THE MULTI-FUNCTION DOOR CONTROL
LIGHT
1. Press and release the “learn” NOTE: This method requires two people if the Keyless
button on motor unit. The learn Entry is already mounted outside the garage.
indicator light will glow steadily 1. Enter a four digit personal
for 30 seconds. identification number (PIN)
of your choice on the keypad.
2. Within 30 seconds, enter a four Then press and hold ENTER.
digit personal identification
number (PIN) of your choice on 2. While holding the ENTER
the keypad. Then press and hold button, press and hold the
the ENTER button. LIGHT button on the Multi-
Function door control.
3. Release the button when the
motor unit lights blink. It has 3. Continue holding the ENTER
learned the code. If light bulbs and LIGHT buttons while you
are not installed, two clicks will press the push bar on the
be heard. Multi-Function door control
(all three buttons are held).
One Button Close: Opener can be closed by pressing only the ENTER button if the one button close feature has been
activated. This feature has been activated at the factory. To activate or deactivate this feature press and hold buttons
1 and 9 for 10 seconds. The keypad will blink twice when the one button close is active. The keypad will blink four times
when one button close is deactivated. 36
REPAIR PARTS
Rail Assembly Parts
2
1
3
4
KEY PART
NO. NO. DESCRIPTION
1 4A1008 Master link kit
5 2 41C5141-2 Complete trolley assembly
3 41A5665-2 Complete rail
4 41B4103 Spring trolley nut
5 144C54 Idler pulley
6 6 41A5250 Full belt assembly
7 41D598-1 “U” bracket
7
NOT SHOWN
183A163 Wear pads
8808CB 8 Foot (2.4 m) Rail extension kit
8810CB 10 Foot (3 m) Rail extension kit
KEY PART
Installation Parts NO. NO. DESCRIPTION
4 1 41C494-1 Multi-Function door control
37
Motor Unit Assembly Parts
1
3 2
6
17 6
18 16 7 4
14
8 9
15 5
10
12 13
(Down) Contact LIMIT SWITCH
Brown
ASSEMBLY
Wire
Grey Wire
Drive
Gear
Center Limit
11
(Up)
Contact Contact Yellow Wire
38
ACCESSORIES
953D 3-Button SECURITY✚® Remote 7702CB
Outside Quick Release:
Control: Required for a garage with NO
Includes visor clip. access door.
39
CHAMBERLAIN® SERVICE IS HOW TO ORDER
ON CALL REPAIR PARTS
Selling prices will be furnished on request, or parts
OUR LARGE SERVICE ORGANIZATION will be shipped at prevailing prices and you will be
SPANS AMERICA billed accordingly.
INSTALLATION AND SERVICE INFORMATION IS AS WHEN ORDERING REPAIR PARTS, ALWAYS GIVE
NEAR AS YOUR TELEPHONE. SIMPLY DIAL OUR THE FOLLOWING INFORMATION:
TOLL FREE NUMBER: • PART NUMBER
• PART NAME
• MODEL NUMBER
1-800-528-9131
ADDRESS ORDERS TO:
THE CHAMBERLAIN GROUP, INC.
Technical Support Group
www.chamberlain.com 6050 S. Country Club Road
For professional installation, parts and service, Tucson, Arizona 85706
contact your local CHAMBERLAIN® dealer. Look for SERVICE INFORMATION TOLL FREE NUMBER:
him in the Yellow Pages, or call our Service number for
a list of dealers in your area. 1-800-528-9131
The Chamberlain Group, Inc. (“Seller”) warrants to the first retail purchaser of this product, for the residence in which this product is
originally installed, that it is free from defect in materials and/or workmanship for a period of one year from the date of purchase, and
that the belt is free from defect in materials and/or workmanship for a period of 10 years from the date of purchase and that the motor
is free from defect in materials and/or workmanship for the lifetime of the product. The proper operation of this product is dependent
on your compliance with the instructions regarding installation, operation, maintenance and testing. Failure to comply strictly with
those instructions will void this limited warranty in its entirety.
If, during the limited warranty period, this product appears to contain a defect covered by this limited warranty, call 1-800-528-9131,
toll free, before dismantling this product. Then send this product, pre-paid and insured, to our service center for warranty repair. You
will be advised of shipping instructions when you call. Please include a brief description of the problem and a dated proof-of-purchase
receipt with any product returned for warranty repair. Products returned to Seller for warranty repair, which upon receipt by Seller are
confirmed to be defective and covered by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you
and returned pre-paid. Defective parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.
ALL IMPLIED WARRANTIES FOR THE PRODUCT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE ONE YEAR LIMITED
WARRANTY PERIOD SET FORTH ABOVE [EXCEPT THE IMPLIED WARRANTIES WITH RESPECT TO THE BELT AND MOTOR, WHICH
ARE LIMITED IN DURATION TO THE BELT 10 YEARS AND MOTOR LIFETIME LIMITED WARRANTY PERIOD FOR THE BELT AND
MOTOR], AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD. Some states do not allow limitations on
how long an implied warranty lasts, so the above limitation may not apply to you. THIS LIMITED WARRANTY DOES NOT COVER
NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR CARE (INCLUDING, BUT NOT LIMITED
TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE, UNAUTHORIZED REPAIRS OR ANY
ALTERATIONS TO THIS PRODUCT), LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT, REPLACEMENT OF
BATTERIES AND LIGHT BULBS OR UNITS INSTALLED FOR NON-RESIDENTIAL USE.
THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH, OR RELATING TO, THE GARAGE DOOR OR GARAGE
DOOR HARDWARE, INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS, DOOR ROLLERS, DOOR ALIGNMENT OR HINGES.
THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE. ANY SERVICE CALL THAT
DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU.
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES ARISING
IN CONNECTION WITH USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT SHALL SELLER’S LIABILITY FOR BREACH
OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED
HEREBY. NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS
PRODUCT.
Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above limitation or
exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.