Chamberlain Power Drive Pd752d
Chamberlain Power Drive Pd752d
Chamberlain Power Drive Pd752d
Owner’s Manual
■ Please read this manual and the enclosed safety materials carefully!
■ Fasten the manual near the garage door after installation.
■ The door WILL NOT CLOSE unless The Protector System® is connected
and properly aligned.
■ Periodic checks of the opener are required to ensure safe operation.
■ The model number label is located on the left side panel of your opener.
TABLE OF CONTENTS
Introduction 2-7 Adjustment 27-29
Safety symbol and signal word review........................2 Adjust the travel limits ...............................................27
Preparing your garage door ........................................3 Adjust the force .........................................................28
Tools needed ...............................................................3 Test the safety reversal system.................................29
Planning ..................................................................4-5 Test The Protector System® ......................................29
Carton inventory ..........................................................6 Operation 30-34
Hardware inventory .....................................................7 Operation safety instructions.....................................30
Assembly 8-11 Using your garage door opener ................................30
Assemble the rail and install the trolley ......................8 Using the wall-mounted door control ........................31
Fasten the rail to the motor unit and To open the door manually........................................31
install the idler pulley...................................................9 Care of your garage door opener..............................32
Install the chain/cable................................................10 Having a problem? ....................................................33
Tighten the chain .......................................................11 Diagnostic chart.........................................................34
Installation 11-26 Programming 35-36
Installation safety instructions....................................11 To add or reprogram a hand-held remote control .....35
Determine the header bracket location .....................12 To erase all codes .....................................................35
Install the header bracket..........................................13 3-Button remotes.......................................................35
Attach the rail to the header bracket.........................14 To add, reprogram or change
Position the opener ...................................................15 a Keyless Entry PIN ..................................................36
Hang the opener .......................................................16 Repair Parts 37-38
Install the door control...............................................17 Rail assembly parts...................................................37
Install the lights .........................................................18 Installation parts ........................................................37
Attach the emergency release rope and handle .......18 Motor unit assembly parts .........................................38
Electrical requirements..............................................19
Install The Protector System® ..............................20-22
Accessories 39
Fasten the door bracket .......................................23-24 Repair Parts and Service 40
Connect the door arm to the trolley .....................25-26 Warranty 40
INTRODUCTION
Safety Symbol
and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.
2
Preparing your garage door
WARNING
Before you begin:
To prevent possible SERIOUS INJURY or DEATH:
• Disable locks.
• ALWAYS call a trained door systems technician if
• Remove any ropes connected to garage door. CAUTION
garage door binds, sticks, or is out of balance. An
• Complete the following test to make sure your unbalanced garage door may not reverse when
garage door is balanced and is not sticking or required.
binding: • NEVER try to loosen, move or adjust garage door, door
1. Lift the door about halfway as shown. Release springs, cables, pulleys, brackets or their hardware,
the door. If balanced, it should stay in place, ALL of which are under EXTREME tension.
supported entirely by its springs. • Disable ALL locks and remove ALL ropes connected to
garage door BEFORE installing and operating garage
2. Raise and lower the door to see if there is any
binding or sticking.
WARNING
door opener to avoid entanglement.
Sectional Door
Carpenter's
1 2 Pencil
Level (optional)
Hack Saw
Tape Measure
Claw Hammer
Drill Bits Wire Cutters
Drill 3/16", 5/16"
and 5/32" Screwdriver
3
Planning
Identify the type and height of your garage door. • Do you have an access door in addition to the
Survey your garage area to see if any of the garage door? If not, Model 7702CB Emergency
conditions below apply to your installation. Additional Key Release is required. See Accessories page.
materials may be required. You may find it helpful to • Look at the garage door where it meets the floor.
refer back to this page and the accompanying Any gap between the floor and the bottom of the
illustrations as you proceed with the installation of door must not exceed 1/4" (6 mm). Otherwise, the
your opener. safety reversal system may not work properly. See
Depending on your requirements, there are several Adjustment Step 3. Floor or door should be
installation steps which may call for materials or repaired.
hardware not included in the carton.
• Installation Step 1 – Look at the wall or ceiling
above the garage door. The header bracket must SECTIONAL DOOR INSTALLATIONS
be securely fastened to structural supports. • Do you have a steel, aluminum, fiberglass or glass
• Installation Step 5 – Do you have a finished ceiling panel door? If so, horizontal and vertical
in your garage? If so, a support bracket and reinforcement is required (Installation Step 11).
additional fastening hardware may be required. • The opener should be installed above the center of
• Installation Step 10 – Depending upon garage the door. If there is a torsion spring or center
construction, extension brackets or wood blocks bearing plate in the way of the header bracket, it
may be needed to install sensors. may be installed within 4 feet (1.22 m) to the left or
• Installation Step 10 – Alternate floor mounting of right of the door center. See Installation Steps 1
the safety reversing sensor will require hardware and 11.
not provided. • If your door is more than 7 feet (2.13 m) high, see
rail extension kits listed on Accessories page.
FINISHED CEILING
Header Wall
Extension Spring Motor Unit
OR
Torsion Spring
Wall-mounted
Door
Control Access CLOSED POSITION
Header
Door
Bracket
Vertical
Centerline Trolley
Stop Bolt Trolley
of Garage Door
Garage
Door
Safety Chain
Spring
Reversing
Sensor
Straight Emergency
Door Release
Arm Rope & Handle
Gap between floor and bottom of door
must not exceed 1/4" (6 mm). Curved
Safety Reversing Sensor Door
Header Arm
Wall
Door
Garage Bracket
Door
4
Planning (Continued)
WARNING
ONE-PIECE DOOR INSTALLATIONS Without a properly working safety reversal system,
• Generally, a one-piece door does not require persons (particularly small children) could be
reinforcement. If your door is lightweight, refer to CAUTION
SERIOUSLY INJURED or KILLED by a closing garage
the information relating to sectional doors in door.
Installation Step 11. • The gap between the bottom of the garage door and
• Depending on your door’s construction, you may the floor MUST NOT exceed 1/4" (6 mm). Otherwise,
the safety reversal system may not work properly.
need additional mounting hardware for the door
bracket (Step 11). • The floor or the garage door MUST be repaired to
eliminate the gap.
Support bracket
& fastening
hardware is required.
See page 16.
Rail
Header Wall
Wall-mounted
Door Control
Access
Door CLOSED POSITION
Header
Bracket Rail
Door Bracket
Safety Reversing
Sensor Emergency
Gap between floor Release
and bottom of door must not exceed 1/4" (6 mm). Straight Curved Rope & Handle
Safety Reversing Sensor Door Door
Arm Arm
Header
Wall Garage Door
CLOSED POSITION
Access Header
Door Wall Header Curved
Bracket Door Arm Rail
Emergency
Door
Straight Release
Bracket
Door Rope &
Arm Handle
Garage
Safety Door
Reversing
Gap between floor Sensor
and bottom of door
Safety must not exceed 1/4" (6 mm).
Reversing Sensor
5
Carton Inventory
Your garage door opener is packaged in one carton FOAM. Hardware for assembly and installation is
which contains the motor unit and all parts illustrated shown on the next page. Save the carton and
below. Accessories will depend on the model packing material until installation and adjustment is
purchased. If anything is missing, carefully check the complete.
packing material. PARTS MAY BE STUCK IN THE
LOCK
LIGHT SECURITY✚® 3-Button
SECURITY® Remote Control with Visor Clip (2)
Motion Detecting Door Keyless Entry
Control Panel Model PD752KLD ONLY
Rail
Center/Back
Sections
Trolley
Idler Pulley
Header Bracket
Hanging Brackets
Rail
Front (header) "U" Bracket
Section
Curved Door
Arm Section
Door Bracket
6
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
INSTALLATION HARDWARE
Carriage Bolt Wing Nut Ring Spacer (2) Nut 5/16"-18 (8) Handle
1/4"-20x1/2" (2) 1/4"-20 (2) Fastener (3)
7
WARNING
Trolley
Tapered
End
FRONT RAIL
(TOP)
Back Rails
(TO MOTOR UNIT)
Tapered
End
Outer Trolley
Tapered
End
Screwdriver
Inner Trolley
Tabs
Window
Cut-Out
Front Rail
Idler (TO DOOR)
Pulley
Hole
Wear Pads
8
WARNING
• Remove the bolt and lock nut from the top of the
motor unit. Chain
Bolt Spreader
• Attach spreader to the motor unit with two screws. Bolt
Lock Nut
• Place the “U” bracket, flat side down onto the bolt
Motor Unit
mounted on the motor unit and align the bracket "U" Bracket Sprocket
hole with the bolt holes. Fasten with the previously
removed bolt and lock nut. Washer
• Align the rail assembly with the top of the motor
unit. Slide the rail end onto the “U” bracket, all the Spacer
way to the stops that protrude on the top and sides Cover
of the bracket. Protection
Bolt Hole
Lock Nut
Washer 5/8" Lock Nut 1/4"-20 Spacer
Bolt 1/4"-20x2-1/2
Bolt
Chain and
Cable Pulley Rail
ASSEMBLY STEP 3
Install the Idler Pulley
Nut
Washer
• Lay the chain/cable beside the rail, as shown.
Grasp the end with the cable loop and pass
Idler Trolley
approximately 12" (30 cm) of cable through the Bolt Screwdriver
window. Allow it to hang until Assembly Step 5.
• Remove the tape from the idler pulley. The inside
center should be pre-greased. If dry, regrease to
ensure proper operation. Bolt
Idler Bolt Bolt 1/4"-20x1-3/4" Lock Nut 1/4"-20 Nut 3/8" Lock Washer 3/8"
9
ASSEMBLY STEP 4 WARNING
Install the Chain/Cable To avoid possible SERIOUS INJURY to fingers from
moving garage door opener:
1. Pull the cable around the idler pulley and toward
the trolley.
CAUTION
• ALWAYS keep hand clear of sprocket while operating
opener.
2. Connect the cable to the retaining slot on the
• Securely attach chain spreader BEFORE operating.
trolley, as shown (Figure 1):
• From below, push pins of master link bar up
Dispensing Carton
through cable link and trolley slot.
• Push master link cap over pins and past pin Leave Chain and Cable
Inside Dispensing
notches. Carton to Prevent Kinking.
• Slide clip-on spring over cap and onto pin
notches until both pins are securely locked in
place. Keep Chain and Cable
Taut When Dispensing
3. With the trolley against the screwdriver, dispense
the remainder of the cable/chain along the rail Figure 1
toward the motor unit into the slot on the chain
Master Link
spreader, around the sprocket onto the chain Clip-On Spring Master
spreader and continuing to the trolley assembly. Link Cap
The sprocket teeth must engage the chain
(Figure 2).
Master Link
4. Check to make sure the chain is not twisted, then Clip-On Spring Master
connect it to the threaded shaft with the remaining Link Cap
master link.
5. Thread the inner nut and lock washer onto the
trolley threaded shaft (Figure 3). Trolley
Threaded Pin
Cable
6. Insert the trolley threaded shaft through the hole in Link
Shaft Notch
the trolley. Be sure the chain is not twisted Master
Round Link Bar
(Figure 4). Hole
Idler Slotted
7. Loosely thread the outer nut onto the trolley Pulley Hole
threaded shaft.
Master
8. Remove the screwdriver. Cable Link Bar
Figure 2 Chain
Spreader Motor Unit
"U" Bracket Sprocket
Lock Nut
Figure 3
Trolley
Threaded
Shaft
Inner Nut
Lock 5/16"
Washer
5/16"
Figure 4
Trolley
Threaded
Shaft
Round
Hole
10
ASSEMBLY STEP 5 Figure 1 Trolley
Tighten the Chain Outer Lock Threaded
Nut Washer Shaft
To Tighten Outer Nut
• Spin the inner nut and lock washer down the trolley
threaded shaft, away from the trolley.
• To tighten the chain, turn outer nut in the direction Inner Nut
shown (Figure 1). To Tighten
Inner Nut
• When the chain is approximately 1/4" (6 mm)
above the base of the rail at its midpoint, re-tighten Figure 2
the inner nut to secure the adjustment.
Sprocket noise can result if chain is too loose. Chain
When installation is complete, you may notice some
chain droop with the door closed. This is normal. If
1/4" (6 mm)
the chain returns to the position shown in Figure 2
when the door is open, do not re-adjust the chain. Base of Rail Mid length of Rail
NOTE: During future maintenance, ALWAYS pull the
emergency release handle to disconnect trolley
before adjusting chain.
NOTE: You may notice loosening of chain after
Adjustment Step 3 (Test the Safety Reversal WARNING
System). Check for proper tension and readjust
chain if necessary. Then repeat Adjustment Step 3.
You have now finished assembling your garage
door opener. Please read the following warnings
before proceeding to the installation section.
WARNING
INSTALLATION
11
INSTALLATION STEP 1 Unfinished
Ceiling
Determine the Header Bracket OPTIONAL
CEILING
Location MOUNT
FOR
HEADER
WARNING Header Wall WARNING
2x4
BRACKET
12
INSTALLATION STEP 2 Wall Mount
UP Header Wall
13
INSTALLATION STEP 3
Attach the Rail to the Header
Bracket
NOTE: (Optional) With some existing installations,
you may re-use the old header bracket with the two
plastic spacers included in the hardware bag. Place
the spacers inside the bracket on each side of the
rail, as illustrated.
• Position the opener on the garage floor below the
header bracket. Use packing material as a
protective base. NOTE: If the door spring is in the
way you’ll need help. Have someone hold the
opener securely on a temporary support to allow
the rail to clear the spring.
Header Wall • Position the rail bracket against the header
Header Bracket
bracket.
• Align the bracket holes and join with a clevis pin
Idler Pulley 5/16"x1-1/2" as shown.
• Insert a ring fastener to secure.
Header
Bracket
Mounting
Hole
Existing
Header Bracket
Existing
Clevis Pin
Spacer
Mounting
Hole
OPTION WITH
SOME EXISTING
INSTALLATIONS
Garage
Door
Opener Carton or
Temporary
Support
14
WARNING
Trolley
Release Arm
ENGAGED RELEASED
15
INSTALLATION STEP 5 WARNING
Hang the Opener To avoid possible SERIOUS INJURY from a falling
garage door opener, fasten it SECURELY to structural
Three representative installations are shown. Yours CAUTION
supports of the garage. Concrete anchors MUST be used
may be different. Hanging brackets should be angled if installing ANY brackets into masonry.
(Figure 1) to provide rigid support. On finished
ceilings (Figure 2 and Figure 3), attach a sturdy
metal bracket to structural supports before installing
the opener. This bracket and fastening hardware are
not provided. Figure 1 Structural
Supports
1. Measure the distance from each side of the motor
unit to the structural support.
2. Cut both pieces of the hanging bracket to required Lag Screws
lengths. Measure 5/16"-18x1-7/8"
Distance
3. Drill 3/16" pilot holes in the structural supports.
Bolt 5/16"-18x7/8"
4. Attach one end of each bracket to a support with Lock Washer 5/16"
Nut 5/16"-18
5/16"-18x1-7/8" lag screws.
5. Fasten the opener to the hanging brackets with
5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the
door (or in line with the header bracket if the
bracket is not centered above the door). Figure 2
Hidden
7. Remove the 2x4. Operate the door manually. If the Support
door hits the rail, raise the header bracket. Bracket
(Not Provided)
NOTE: DO NOT connect power to opener at FINISHED CEILING
this time. Lag Screws
5/16"-18x1-7/8"
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Figure 3
Lag Screws
5/16"-18x1-7/8"
Hex Bolt
FINISHED CEILING
5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
16
WARNING WARNING
CAUTION STEP 6
INSTALLATION WARNING
Install the Door Control To prevent possible SERIOUS INJURY or DEATH from
electrocution:
Locate door control within sight of the door at a
• Be sure power is not connected BEFORE installing door
minimum height of 5 feet (1.5 m) where small children
control.
cannot reach, and away from moving parts of the door
and door hardware. The installation surface must be • Connect ONLY to 24 VOLT low voltage wires.
smooth and flat. If installing into drywall (Figure1), drill To prevent possible SERIOUS INJURY or DEATH from a
5/32" holes and use anchors provided. For pre-wired closing garage door:
installations (as in new home construction), it may be • Install door control within sight of garage door, out of
mounted to a single gang box (Figure 2). reach of children at a minimum height of 5 feet
NOTE: After installation, a green indicator light behind (1.5 m), and away from ALL moving parts of door.
the cover will indicate proper connection. If not lit, the • NEVER permit children to operate or play with door
Lock and Light features will not function (reverse wires control push buttons or remote control transmitters.
to correct). • Activate door ONLY when it can be seen clearly, is
1. Strip 7/16" (11 mm) of insulation from one end of properly adjusted, and there are no obstructions to door
bell wire and connect to the two screw terminals on travel.
back of door control by color: white wire to 2 and • ALWAYS keep garage door in sight until completely
white/red wire to the 1 (Figure 3). closed. NEVER permit anyone to cross path of closing
garage door.
2. Remove the cover by gently prying at slot in top of
cover with a small flat head screwdriver. Fasten with
HARDWARE SHOWN ACTUAL SIZE
6ABx1-1/4" self-tapping screws (drywall installation)
or 6-32x1" machine screws (into gang box) as
follows: Screw 6ABx1-1/4" Insulated
• Drill and install bottom screw, allowing 1/8" (standard installation) Staples
• Install top screw with care to avoid cracking plastic Figure 1 Figure 2
housing. Do not overtighten.
STANDARD WALL MOUNT PRE-WIRED INSTALLATION
NOTE: The push bar may stick if the door control is To Replace
Insert Top 24 Volt Bell Wire
not mounted on a smooth surface. If a click is not To Replace
Tabs First
heard when pressing the push bar, loosen the two Insert Top
Tabs First
mounting screws or relocate the door control to a
smoother surface. ON
OFF
LOCK
Detector
3. (Standard installation only) Run bell wire up wall Push Bar Cover
LIGHT
Switch Detector ON
and across ceiling to motor unit. Use insulated Push Bar Cover
LOCK
LIGHT
Switch OFF
Screws Bottom
opener, twist same color wires together. Insert wires Mounting
into quick-connect holes: white to white and red/white Back View Hole
to red.
5. Use tacks or staples to permanently attach Door Control To release wire, push
Connections with screwdriver tip
entrapment warning label to wall near door control,
and manual release/safety reverse test label in a
prominent location on inside of garage door.
NOTE: DO NOT connect the power and operate the
opener at this time. The trolley will travel to the full 9
7
5
KG
3
1 9
7
5
KG
3
1
tabs.
• Use A19, standard neck garage door opener bulbs
for replacement.
NOTE: Use only standard light bulbs. The use of
short neck or speciality light bulbs may overheat the
endpanel or light socket.
Lens
100 Watt (Max) Hinge
Standard Light Bulb
Trolley
Release arm
Overhand
Emergency NOT
ICE
Knot
Release Handle
18
WARNING STEP 9
INSTALLATION WARNING
Electrical Requirements To prevent possible SERIOUS INJURY or DEATH from
electrocution or fire:
CAUTION
To avoid installation difficulties, do not run the
opener at this time.
WARNING
• Be sure power is not connected to the opener, and
disconnect power to circuit BEFORE removing cover to
To reduce the risk of electric shock, your garage door establish permanent wiring connection.
opener has a grounding type plug with a third • Garage door installation and wiring MUST be in
grounding pin. This plug will only fit into a grounding compliance with ALL local electrical and
type outlet. If the plug doesn't fit into the outlet you building codes.
have, contact a qualified electrician to install the • NEVER use an extension cord, 2-wire adapter, or
proper outlet. change plug in ANY way to make it fit outlet. Be sure
the opener is grounded.
PERMANENT WIRING
CONNECTION
RIGHT WRONG
19
INSTALLATION STEP 10 WARNING
Install The Protector System ®
Be sure power is not connected to the garage door
opener BEFORE installing the safety reversing sensor.
The safety reversing sensor must be connected
and aligned correctly before the garage door
CAUTION
To prevent SERIOUS INJURY or DEATH from a closing
garage door:
opener will move in the down direction.
• Correctly connect and align the safety reversing
IMPORTANT INFORMATION ABOUT sensor. This required safety device MUST NOT be
THE SAFETY REVERSING SENSOR disabled.
When properly connected and aligned, the sensor • Install the safety reversing sensor so beam is NO
will detect an obstacle in the path of its electronic HIGHER than 6" (15 cm) above garage floor.
beam. The sending eye (with an amber indicator
light) transmits an invisible light beam to the
receiving eye (with a green indicator light). If an
obstruction breaks the light beam while the door is
closing, the door will stop and reverse to full open If it is necessary to mount the units on the wall, the
position, and the opener lights will flash 10 times. brackets must be securely fastened to a solid
The units must be installed inside the garage so that surface such as the wall framing. Extension brackets
the sending and receiving eyes face each other (see accessories) are available if needed. If
across the door, no more than 6" (15 cm) above the installing in masonry construction, add a piece of
floor. Either can be installed on the left or right of the wood at each location to avoid drilling extra holes in
door as long as the sun never shines directly into the masonry if repositioning is necessary.
receiving eye lens. The invisible light beam path must be unobstructed.
The mounting brackets are designed to clip onto the No part of the garage door (or door tracks, springs,
track of sectional garage doors without additional hinges, rollers or other hardware) may interrupt the
hardware. beam while the door is closing.
20
INSTALLING THE BRACKETS
Figure 1 DOOR TRACK MOUNT (RIGHT SIDE)
Be sure power to the opener is disconnected.
Install and align the brackets so the sensors will face
Door
each other across the garage door, with the beam no Track
higher than 6" (15 cm) above the floor. They may be
Lip
installed in one of three ways, as follows.
Indicator
Garage door track installation (preferred): Light
Lens
Indicator
Light
Carriage Bolt Wing Nut Staples
1/4"-20x1/2" 1/4"-20
Sensor
Bracket
21
MOUNTING AND WIRING THE SAFETY Figure 5
REVERSING SENSORS Wing Nut
• Slide a 1/4"-20x1/2" carriage bolt head into the slot 1/4"-20
on each sensor. Use wing nuts to fasten sensors to
brackets, with lenses pointing toward each other
across the door. Be sure the lens is not obstructed
Carriage Bolt
by a bracket extension (Figure 5). 1/4"-20x1/2"
Lens
• Finger tighten the wing nuts.
• Run the wires from both sensors to the opener. Use TROUBLESHOOTING THE SAFETY
insulated staples to secure wire to wall and ceiling. REVERSING SENSORS
• Strip 7/16" (11 mm) of insulation from each set of 1. If the sending eye indicator light does not glow
wires. Separate white and white/black wires steadily after installation, check for:
sufficiently to connect to the opener quick-connect
terminals. Twist like colored wires together. Insert • Electric power to the opener.
wires into quick-connect holes: white to white and • A short in the white or white/black wires. These
white/black to grey (Figure 6). can occur at staples, or at opener connections.
• Incorrect wiring between sensors and opener.
ALIGNING THE SAFETY REVERSING SENSORS
• A broken wire.
• Plug in the opener. The indicator lights in both the
sending and receiving eyes will glow steadily if 2. If the sending eye indicator light glows steadily but
wiring connections and alignment are correct. the receiving eye indicator light doesn't:
The sending eye orange indicator light will glow • Check alignment.
regardless of alignment or obstruction. If the green • Check for an open wire to the receiving eye.
indicator light in the receiving eye is off, dim, or 3. If the receiving eye indicator light is dim, realign
flickering (and the invisible light beam path is not either sensor.
obstructed), alignment is required.
NOTE: When the invisible beam path is obstructed
• Loosen the sending eye wing nut and readjust, or misaligned while the door is closing, the door will
aiming directly at the receiving eye. Lock in place. reverse. If the door is already open, it will not close.
• Loosen the receiving eye wing nut and adjust The opener lights will blink 10 times. See page 20.
sensor until it receives the sender’s beam. When
the green indicator light glows steadily, tighten the
wing nut.
Connect Wire to
Opener Quick-Connect Terminals
Figure 6
Finished
Bell Wire Ceiling
3. Insert into
appropriate terminals
Quick-Connect Terminals
Safety Reversing Sensor
Invisible Light Beam
Safety Reversing Sensor Protection Area
22
WARNING
23
ONE-PIECE DOORS
Please read and comply with the warnings and
reinforcement instructions on the previous page.
They apply to one-piece doors also.
Self-Threading
Screw
1/4"-14x5/8"
Door Top of Door
Header Wall
Finished Ceiling Bracket (Inside
2x4 Support
Garage)
Top Edge
of Door
Header
Bracket
Optional
Placement
Door
Bracket
METAL DOOR
Optional
HORIZONTAL AND VERTICAL
Placement
REINFORCEMENT IS NEEDED Nut
of Door Lock
FOR LIGHTWEIGHT GARAGE 5/16"-18
Bracket Washer
DOORS (FIBERGLASS,
ALUMINUM, STEEL, DOORS 5/16"
WITH GLASS PANEL, ETC.). Top of Door
Door
Vertical (NOT PROVIDED) (Inside
Bracket
Centerline of Garage)
Garage Door
Top Edge
of Door
Optional
Placement
Carriage Bolt
5/16"x2"
(Not Provided)
24
INSTALLATION STEP 12 Pulley
Trolley
Stop Bolt
Lock
Washers
Nuts 5/16"
Nut 5/16"-18 Lock Washer 5/16" Ring Fastener 5/16"-18
Figure 3
25
ALL ONE-PIECE DOORS Door
Bracket Ring
1. Assemble the door arm, Figure 4: Fastener
Nuts
• Fasten the straight and curved door arm sections Lock 5/16"-18
Washers
together to the longest possible length (with a 2 5/16"
or 3 hole overlap). Clevis Pin Straight
5/16"x1-1/4" Arm
• With the door closed, connect the straight door
Bolts
arm section to the door bracket with the 5/16"-18x7/8" Curved
5/16"x1-1/4" clevis pin. Door Arm
Figure 4
• Secure with a ring fastener.
- Press the Door Control push button. The trolley
2. Adjustment procedures, Figure 5: will travel to the fully closed position.
• On one-piece doors, before connecting the door - Manually close the door and lift the door arm to
arm to the trolley, the travel limits must be the trolley. The arm should touch the trolley just
adjusted. Limit adjustment screws are located on ahead of the door arm connector hole. Refer to
the left side panel as shown on page 27. Follow the fully closed trolley/door arm positions in the
adjustment procedures below. illustration. If the arm is behind the connector
• Open door adjustment: decrease UP hole, adjust the limit further. One full turn equals
travel limit 3" (7.5 cm) of trolley travel.
- Turn the UP limit adjustment screw 3. Connect the door arm to the trolley:
counter-clockwise 4 turns. • Close the door and join the curved arm to the
- Press the Door Control push button. The trolley connector hole in the trolley with the remaining
will travel to the fully open position. clevis pin. It may be necessary to lift the door
- Manually raise the door to the open position slightly to make the connection.
(parallel to the floor), and lift the door arm to the • Secure with a ring fastener.
trolley. The arm should touch the trolley just in • Run the opener through a complete travel cycle.
back of the door arm connector hole. Refer to If the door has a slight “backward” slant in full
the fully open trolley/door arm positions in the open position as shown in the illustration,
illustration. If the arm does not extend far decrease the UP limit until the door is parallel
enough, adjust the limit further. One full turn to the floor.
equals 3" (7.5 cm) of trolley travel.
NOTE: When setting the up limit on the following
• Closed door adjustment: decrease DOWN page, the door should not have a “backward” slant
travel limit when fully open as illustrated below. A slight
- Turn the DOWN limit adjustment screw backward slant will cause unnecessary bucking
clockwise 4 complete turns. and/or jerking operation as the door is being opened
or closed from the fully open position.
Figure 5
Inner Trolley
Outer Trolley
Door Arm
Closed
Door
Inner Trolley
Outer Trolley
Correct Angle
Door with
Backward Slant
Open Door (Incorrect)
26
ADJUSTMENT STEP 1 WARNING
Adjust the UP and DOWN Travel Without a properly installed safety reversal system,
Limits persons (particularly small children) could be
CAUTION
SERIOUSLY INJURED or KILLED by a closing garage
Limit adjustment settings regulate the points at which door.
the door will stop when moving up or down.
• Incorrect adjustment of garage door travel limits will
To operate the opener, press the Door Control push interfere with proper operation of safety reversal
bar. Run the opener through a complete travel cycle. system.
• Does the door open and close completely? • If one control (force or travel limits) is adjusted, the
• Does the door stay closed and not reverse other control may also need adjustment.
unintentionally when fully closed? • After ANY adjustments are made, the safety reversal
system MUST be tested. Door MUST reverse on
If your door passes both of these tests, no limit
contact with 1-1/2" high (3.8 cm) object (or 2x4 laid
adjustments are necessary unless the reversing test
fails (Adjustment Step 3, page 29).
flat) on floor. WARNING
Adjustment procedures are outlined below. Read the
procedures carefully before proceeding to
Adjustment Step 2. Use a screwdriver to make limit
CAUTION
adjustments. Run the opener through a complete To prevent damage to vehicles, be sure fully open door
travel cycle after each adjustment. provides adequate clearance.
NOTE: Repeated operation of the opener during
adjustment procedures may cause the motor to
overheat and shut off. Simply wait 15 minutes and
Cover Protection Bolt
try again.
NOTE: If anything interferes with the door’s upward
travel, it will stop. If anything interferes with the
door’s downward travel (including binding or
unbalanced doors), it will reverse. 2-4"
(5-10 cm)
27
ADJUSTMENT STEP 2 WARNING
Adjust the Force Without a properly installed safety reversal system,
persons (particularly small children) could be
Force adjustment controls are located on the right
panel of the motor unit. Force adjustment settings
CAUTION
SERIOUSLY INJURED or KILLED by a closing garage
door.
regulate the amount of power required to open and
• Too much force on garage door will interfere with
close the door.
proper operation of safety reversal system.
If the forces are set too light, door travel may be • NEVER increase force beyond minimum amount
interrupted by nuisance reversals in the down required to close garage door.
direction and stops in the up direction. Weather
• NEVER use force adjustments to compensate for a
conditions can affect the door movement, so binding or sticking garage door.
occasional adjustment may be needed.
• If one control (force or travel limits) is adjusted, the
The maximum force adjustment range is about other control may also need adjustment.
3/4 of a complete turn. Do not force controls • After ANY adjustments are made, the safety reversal
beyond that point. Turn force adjustment controls system MUST be tested. Door MUST reverse on
with a screwdriver. contact with 1-1/2" high (3.8 cm) object (or 2x4 laid
NOTE: If anything interferes with the door’s upward flat) on floor.
travel, it will stop. If anything interferes with the
door’s downward travel (including binding or
unbalanced doors), it will reverse.
7
5
3
1 9
7
5
3
1
28
ADJUSTMENT STEP 3 WARNING
Test the Safety Reversal System Without a properly installed safety reversal system,
persons (particularly small children) could be
TEST CAUTION
SERIOUSLY INJURED or KILLED by a closing garage
door.
• With the door fully open, place a 1-1/2" (3.8 cm)
board (or a 2x4 laid flat) on the floor, centered • Safety reversal system MUST be tested every month.
under the garage door. • If one control (force or travel limits) is adjusted, the
other control may also need adjustment.
• Operate the door in the down direction. The door
must reverse on striking the obstruction. • After ANY adjustments are made, the safety reversal
system MUST be tested. Door MUST reverse on
ADJUST contact with 1-1/2" high (3.8 cm) object (or 2x4 laid
• If the door stops on the obstruction, it is not flat) on the floor.
traveling far enough in the down direction.
Increase the DOWN limit by turning the DOWN
limit adjustment screw counterclockwise 1/4 turn.
NOTE: On a sectional door, make sure limit
adjustments do not force the door arm beyond a
straight up and down position. See the illustration
on page 25.
• Repeat the test.
• When the door reverses on the 1-1/2" (3.8 cm)
board, remove the obstruction and run the opener
through 3 or 4 complete travel cycles to test
adjustment.
• If the unit continues to fail the Safety Reverse Test,
call for a trained door systems technician.
IMPORTANT SAFETY CHECK:
Test the Safety Reverse System after:
• Each adjustment of door arm length, limits, or
force controls. 1-1/2" (3.8 cm) board
(or a 2x4 laid flat)
• Any repair to or adjustment of the garage door
(including springs and hardware).
• Any repair to or buckling of the garage floor.
• Any repair to or adjustment of the opener.
WARNING
Without a properly installed safety reversing sensor,
ADJUSTMENT STEP 4 persons (particularly small children) could be
Test The Protector System® CAUTION
SERIOUSLY INJURED or KILLED by a closing garage
door.
• Press the remote control push button to open the
door.
• Place the opener carton in the path of the door.
• Press the remote control push button to close the
door. The door will not move more than an inch
(2.5 cm), and the opener lights will flash.
The garage door opener will not close from a remote
if the indicator light in either sensor is off (alerting
you to the fact that the sensor is misaligned or
obstructed).
If the opener closes the door when the safety
reversing sensor is obstructed (and the sensors
are no more than 6" (15 cm) above the floor), call
for a trained door systems technician. Safety Reversing Sensor Safety Reversing Sensor
29
WARNING
OPERATION
Using Your Garage Door Opener 6. If obstructed while opening, the door will stop.
7. If fully open, the door will not close when the beam
Your Security✚® opener and hand-held remote is broken. The sensor has no effect in the opening
control have been factory-set to a matching code cycle.
which changes with each use, randomly accessing
If the sensor is not installed, or is misaligned, the
over 100 billion new codes. Your opener will operate
door won't close from a hand-held remote. However,
with up to eight Security✚® remote controls and one
you can close the door with the Door Control, the
Security✚® Keyless Entry System. If you purchase a
Outside Keylock, or Keyless Entry, if you activate
new remote, or if you wish to deactivate any remote,
them until down travel is complete. If you release
follow the instructions in the Programming section.
them too soon, the door will reverse.
Activate your opener with any of the following:
The opener lights will turn on under the following
• The hand-held Remote Control: Hold the large conditions: when the opener is initially plugged in;
push button down until the door starts to move. when power is restored after interruption; when the
• The wall-mounted Door Control: Hold the push opener is activated.
button or bar down until the door starts to move. They will turn off automatically after 4-1/2 minutes or
• The Keyless Entry (See Accessories): If provided provide constant light when the Light feature on the
with your garage door opener, it must be Motion Detecting Door Control is activated. Bulb size
programmed before use. See Programming. is A19. Bulb power is 100 watts maximum.
When the opener is activated (with the safety Security✚® light feature: Lights will also turn on
reversing sensor correctly installed and aligned) when someone walks through the open garage door.
1. If open, the door will close. If closed, it will open. With a Motion Detecting Door Control, this feature
2. If closing, the door will reverse. may be turned off as follows: With the opener lights
3. If opening, the door will stop. off, press and hold the light button for 10 seconds,
until the light goes on, then off again. To restore this
4. If the door has been stopped in a partially open feature, start with the opener lights on, then press
position, it will close. and hold the light button for 10 seconds until the light
5. If obstructed while closing, the door will reverse. If goes off, then on again.
the obstruction interrupts the sensor beam, the
opener lights will blink for five seconds.
30
Using the Wall-Mounted Additional feature when used with the 3-Button
Door Control hand-held remote
To control the opener lights:
MOTION DETECTING DOOR CONTROL
In addition to operating the door,
Press the push bar to open or Push you may program the remote to
close the door. Press again to Bar
operate the lights.
reverse the door during the
1. With the door closed, press and
closing cycle or to stop the door
hold a small remote button that
while it's opening.
Detector
you want to control the light.
This door control contains a Switch 2. Press and hold the Light button on the door
motion detector that will LOCK control.
automatically turn on the light LIGH
T
Lock feature will also turn off whenever the “Learn” reconnect on the next UP
button on the motor unit panel is activated. or DOWN operation, either
manually or by using the To reconnect
door control or remote.
31
THE REMOTE CONTROL BATTERY
CARE OF YOUR OPENER
LIMIT AND FORCE ADJUSTMENTS: WARNING
Weather conditions may FORCE CONTROLS
To prevent possible SERIOUS INJURY or DEATH:
cause some minor changes
in door operation requiring 9 9 • NEVER allow small children near batteries.
CAUTION
1 1
some re-adjustments, 7
5
3 7
5
3
• If battery is swallowed, immediately notify doctor.
particularly during the first KG KG
year of operation.
The lithium battery should
Pages 27 and 28 refer to the LIMIT CONTROLS produce power for up to
limit and force adjustments. 5 years. To replace battery, Battery
Only a screwdriver is use the visor clip or positive
required. Follow the screwdriver blade to pry open
side up (+)
MAINTENANCE SCHEDULE NOTICE: To comply with FCC and or Industry Canada rules (IC), adjustment or
modifications of this receiver and/or transmitter are prohibited, except for changing the
Once a Month code setting or replacing the battery. THERE ARE NO OTHER USER SERVICEABLE PARTS.
Tested to Comply with FCC Standards FOR HOME OR OFFICE USE. Operation is subject to
• Manually operate door. If it is unbalanced or the following two conditions: (1) this device may not cause harmful interference, and
binding, call a trained door systems technician. (2) this device must accept any interference received, including interference that may
cause undesired operation.
• Check to be sure door opens & closes fully. Adjust
limits and/or force if necessary. (See pages 27
and 28)
• Repeat the safety reverse test. Make any
necessary adjustments. (See Adjustment Step 3)
Twice a Year
• Check chain tension. Disconnect trolley first. Adjust
if necessary. (See page 11)
Once a Year
• Oil door rollers, bearings and hinges. The opener
does not require additional lubrication. Do not
grease the door tracks.
32
HAVING A PROBLEM?
7
5
KG
3
1 9
7
5
KG
3
1
33
Bell Wire
Diagnostics Installed
Located On 9 1 9 1
Safety Reversing
Motor Unit
7 3 7
Sensor
3
5 5
KG KG
LED or
Diagnostic Your garage door opener is programmed with
LED self-diagnostic capabilities. The “Learn” button/diagnostic
Safety Reversing Sensor
"Learn" LED will flash a number of times then pause signifying it
Button
has found a potential issue. Consult Diagnostic Chart below.
Diagnostic Chart
1 FLASH Symptom: One or both of the Indicator lights on the safety sensors do
not glow steady.
Safety reversing sensors • Inspect sensor wires for a short (staple in wire), correct wiring polarity
wire open (broken or (black/white wires reversed), broken or disconnected wires, replace/attach
disconnected). as needed.
OR • Disconnect all wires from back of motor unit.
• Remove sensors from brackets and shorten sensor wires to 1-2 ft (30-60 cm)
2 FLASHES from back each of sensor.
Safety reversing sensors • Reattach sending eye to motor unit using shortened wires. If sending eye
wire shorted or indicator light glows steadily, attach the receiving eye.
black/white wire • Align sensors, if the indicator lights glow replace the wires for the sensors. If
reversed. the sensor indicator lights do not light, replace the safety sensors.
4 FLASHES Symptom: Sending indicator light glows steadily, receiving indicator light
is dim or flashing.
Safety reversing sensors • Realign receiving eye sensor, clean lens and secure brackets.
slightly misaligned
(dim or flashing LED). • Verify door track is firmly secured to wall and does not move.
Symptom: Motor has overheated; the motor unit does not operate or
5 FLASHES trolley is stuck on stop bolt = Motor unit hums briefly; RPM Sensor =
Short travel 6-8" (15-20 cm).
Motor overheated or
possible RPM sensor • Unplug unit to reset. Try to operate motor unit, check diagnostic code.
failure. Unplug to reset. • If it is still flashing 5 times and motor unit moves 6-8" (15-20 cm), replace RPM
sensor.
• If motor unit doesn’t operate, motor unit is overheated. Wait 30 minutes and
retry. If motor unit still will not operate replace logic board.
34
PROGRAMMING
NOTICE: If this Security✚® garage door opener is operated with a non-rolling code transmitter, the technical
measure in the receiver of the garage door opener, which provides security against code-theft devices, will be
circumvented. The owner of the copyright in the garage door opener does not authorize the purchaser or
supplier of the non-rolling code transmitter to circumvent that technical measure.
Your garage door opener has already been programmed at the factory to operate with your hand-held remote
control. The door will open and close when you press the large push button.
Below are instructions for programming your opener to operate with additional Security✚® remote controls.
USING THE “LEARN” BUTTON USING THE MOTION DETECTING DOOR CONTROL
9 1 9 1
7 3 7 3
5 5
KG KG
9 1 9 1
7 3 7 3
5 5
KG KG
LOCK
LIGHT
LOCK
LIGHT
1. Press and release the “learn” 1. Press and hold the button on the
button on the motor unit. The hand-held remote* that you wish
learn indicator light will glow to operate your garage door.
steadily for 30 seconds.
35
To Add, Reprogram or Change a Keyless Entry PIN
NOTE: Your new Keyless Entry must be programmed to operate your garage door opener.
USING THE “LEARN” BUTTON USING THE MOTION DETECTING DOOR CONTROL
9 1 9 1
7 3 7 3
5 5
KG KG
LOCK
LIGHT
LOCK
LIGHT
1. Press and release the “learn” NOTE: This method requires two people if the Keyless
button on motor unit. The learn Entry is already mounted outside the garage.
indicator light will glow steadily for
30 seconds. 1. Enter a four digit personal
identification number (PIN) of your
choice on the keypad. Then press
2. Within 30 seconds, enter a four and hold ENTER.
digit personal identification
number (PIN) of your choice on
the keypad. Then press and hold 2. While holding the ENTER button,
the ENTER button. press and hold the LIGHT button
on the Motion Detecting Door
Control. LOCK
2
1
3
4
5
KEY PART
NO. NO. DESCRIPTION
1 4A1008 Master link kit
2 41C5141-1 Complete trolley assembly
3 41A5665-2 Complete rail
4 144C56 Idler pulley
5 41A5807-3 Chain and cable
6 6 12D598-1 “U” bracket
NOT SHOWN
183A163 Wear pads
Installation Parts
4
2
1
3
KEY PART
LOCK
LIGH
NO. NO. DESCRIPTION
T
37
Motor Unit Assembly Parts
1
4
2
6 3 6
7
5 7
17
16
14
9
18 8A 8B
15
10
8C
12 13 Brown
(Down) LIMIT SWITCH
Contact ASSEMBLY
Wire
DN
Grey
11 UP Wire
Drive
Gear
38
ACCESSORIES
39
CHAMBERLAIN SERVICE ®
HOW TO ORDER
IS ON CALL REPAIR PARTS
Selling prices will be furnished on request, or parts will
OUR LARGE SERVICE ORGANIZATION be shipped at prevailing prices and you will be billed
SPANS AMERICA accordingly.