Brochure UPI 2016

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DALMA MALL

Industrial City of Abu Dhabi - ICAD1


Plot No# 37HI
GPS Coordinate (N 24 o 19’ 18”, E 54 o 30’ 30”)

P.O. Box: 9650, Abu Dhabi, United Arab Emirates


Te.: +971 2 5500102, Fax: +971 2 5500105
[email protected] - www.upi.ae

PRODUCTS
NO ITEM WALL TYPE MATERIAL DIMENSION

1 SOLID HDPE – HIGH DENSITY UPTO DN 2000MM


SPIRAL POLYETHYLENE
2
UPTO DN 4000MM
3 PIPES & FITTINGS SPIRAL PP - POLYPROPYLENE

4 DWP/ CORRUGATED HDPE – HIGH DENSITY UPTO DN 315MM


POLYETHYLENE
HDPE – HIGH DENSITY
5 SOLID / SPIRAL POLYETHYLENE
MANHOLES UPTO DN 4000MM
CHAMBERS
6 SOLID / SPIRAL PP - POLYPROPYLENE

HDPE – HIGH DENSITY


7 SOLID / SPIRAL POLYETHYLENE
TANKS & UPTO DN 4000MM
RESERVOIRS P.O. Box: 9650, Abu Dhabi
8 SOLID / SPIRAL PP - POLYPROPYLENE
United Arab Emirates
Te.: +971 2 5500102
9 LINERS T-LOCK / PLAIN PE -2POLYETHYLENE
Fax: +971 5500105 UPTO THICKNESS 8MM
E-mail: [email protected]
Web : www.upi.ae [email protected]
www.upi.ae
CONTENTS
INTRODUCTION 4

PIPES & FITTINGS 6

MANHOLES & CHAMBERS 14

TANKS & RESERVOIRS 18

PE LINER 22

QUALITY, HEALTH, SAFETY & 26


ENVIRONMENT COMMITMENT

TECHNICAL SUPPORT & 28


CUSTOMER SERVICE

EXPORTS 30

AWARDS & APPROVALS 32

MAJOR PROJECTS 36

TECHNICAL DATA SHEETS 42


upi.ae 3
Introduction
Union Pipes Industry LLC (UPI)
was established in Abu Dhabi
in 1999 to cater for the needs
of the UAE and MENA regional
markets for high quality plastics
pipes.UPI manufactures a
range of rugged and durable
pipes from Polyethylene (PE)
and Polypropylene (PP).
Typically, pressure pipes are
manufactured from 10 to
2000mm diameter whilst
structured wall gravity pipes
are manufactured up to
4000mm.

Plastics pipes have been


widely specified for potable
water, sewage, irrigation, gas
distribution, and are now
being used for cooling water,
sea-water intakes and oilfield
applications.

UPI manufactures and supplies


a comprehensive range of
fittings including reducers,
bends, tees and connections
to all other pipe materials.UPI
pipes are approved by various
federal and local government
departments, utilities and oil
companies.To support the
Client, UPI has an experienced
engineering team and can
supply site services ranging from
hire of welders and welding
machines to full EPC services.

4 upi.ae 5
PIPES
Polyethylene (PE) Pressure Pipes
& UPI manufactures solid wall Polyethylene and Polypropylene
Pressure pipes using the most up-to-date extrusion machinery

FITTINGS supported by technologically advanced automation systems


and ultra sound thickness controls.
The production range is from 10mm to 2000mm outside
diameter (OD) with a pressure range from 3.2 bar (45 psi) to
25 bar (360 psi), and higher for special circumstances.

The standard lengths of the pipes are 12, 18 and 24 meters.


However we can supply any length on customer request.
Small diameter pipes from 16mm to 110mm can be supplied
in coils from 100 to 500 meters.
Pipes with special diameters and thickness can be
manufactured for different uses such as re-lining of oil pipes
and industrial applications.
Our pipe production is according to the international standards
ISO 4427 and ISO 4437.

6 upi.ae 7
Polyethylene (PE) Pressure Pipes

Applications:
Potable water
Irrigation
Sewerage : new / relining
Storm water
Industrial piping
Desalination
Petrochemical
Nuclear
Chilled / cooling water
Fire water mains
Gas distribution
Crude oil flow lines & liners
Dredging and slurry pipelines
Underwater piping Intakes & Outfalls

Advantages:
50 year design life
Resistant to corrosion
Chemically inert
Welded joints
Very smooth
Light
Durable
Non-polluting
Resists UV attack

Abrasion (mm)
Non-toxic
No anchor blocks
Flexible
Long lengths
Narrow trench
Absorbs surge
Does not fatigue
Available in coils
Non-destructive methods
Relining
Abrasion resistant
Locally available
Fittings available locally

HDPE has a superior abrasion resistance

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Structural Gravity Pipes
PP & HDPE
UPI manufactures Spiral Wound Gravity
Pipes by using Bauku technology to
produce these huge pipes for sea-
water projects. The material and
manufacturing technology can in
fact be used to manufacture
any diameter of gravity
pipe up to 4000mm.

Applications: Advantages:
Sewerage 50 year design life
Stormwater drainage Resistant to corrosion
Seawater intake & outfalls Chemically inert
Manholes Welded joints
Silos Very smooth
Water tanks Light
Industrial Applications Durable
Non-polluting
Resists UV attack
Non-toxic
10 upi.ae 11
Corrugated Pipes PE & PP
UPI has introduced twin walled pipes to their range. Using
UNICOR technology UPI can now manufacture corrugated
pipe in HDPE and PP up to 315mm dia.
Such pipes include:
PP and HDPE sewerage / drainage pipes to EN 13476-3
Coilable HDPE cable conduit t to EN 50086 -2-4

Fittings Fabrication
UPI fabricates PE & PP fittings to International
Standards or other specifications to meet the
specific demands of the customer. Fabricated
fittings are suitable for both butt-fusion and electro-
fusion joints. UPI also supplies related fittings such as
electro-fusion couplers, saddles and mechanical fittings
Applications: Advantages: to provide a complete guaranteed system.

Drainage pipes to EN 13476-3 Single or twin wall construction The size range of the fabricated PE fittings are from
Sewerage PP for stiffness 50mm to 2000mm. Specially configured fittings are
Stormwater drainage HDPE for flexibility
Industrial discharge Continuous pipe lengths in coils also manufactured according to the customers’
Land drainage Welded or push fit connections requirement. UPI also fabricates PP fittings,
Manholes, Silos & Tanks. A rigorous test
Cable Conduit to EN 50086-2-4 program ensures consistent quality for
Power distribution our fabricated fittings.
Telecommunications
Industrial control systems
12 upi.ae 13
HDPE / PP Manholes and Chambers
MANHOLES & CHAMBERS complying with the requirements of BS
EN 13598‐2 : 2009.
PP & HDPE Manholes & Chambers are available in
various internal diameters ranging from
300mm up to 4000 mm. The typical
depths to invert can range from 1 metre
to 6 metres and deeper in special cases.
These units are provided with required
inlet and outlet pipe, benching, lifting lugs
and also with PE / PP ladder (if required).

Applications The versatility of UPI’s HDPE / PP


manholes & chambers makes them the
ideal choice for housing, municipal and
Sewerage Systems industrial applications. The maintenance
Irrigation Systems free material offers following advantages
over the conventional types (e.g. Concrete
Stormwater Systems coated / lined, GRP):
Potable Water Systems
Industrial Applications • SUSTAINABLE / ESTIDAMA COMPLIANT
• ENVIRONMENT FRIENDLY
• CUSTOM BUILT PRODUCTS
• WIDE RANGE OF SIZES
• LIGHT WEIGHT— TIME & COST SAVING
• HIGH CHEMICIAL RESISTANCE
• HIGH ABRASION RESISTANCE
• NON CORROSIVE COMPONENTS
• 100 % LEAK FREE JOINTS / IMPERVIOUS
WALLS
• TESTED PRIOR TO INSTALLATION
• LONGER SHAFT LENGTH
• SMOOTH FLOW, LOW FRICTION LOSS
• SAFE UNDER TRAFFIC
• HDPE— UV RESISTANT
• NO WATERPROOFING OR COATING
REQUIRED
• LONG LIFE / DURABLE (MIN. 50 YEARS)
• MAINTENANCE FREE
• 100% LOCAL PRODUCT
• APPROVED BY GOVERNMENT (e.g.
ADSSC, AAM)

14 upi.ae 15
Manufacturing
MANHOLES & HDPE / PP manholes and chambers are
manufactured using an automated process of
CHAMBERS extrusion that is specifically designed to wind
extruded material spirally onto a preheated

PP & HDPE and revolving mandrel. Overlap on the edge


is fused homogeneously together while it is
in the hot plastic state, producing a smooth
internal surface. Once the manhole or
chamber body is extruded, it is allowed to
cool in open space and therefore subjected
to less induced stress. Following this, the
manhole or chamber’s base is extrusion
welded on the manhole’s body and
additionally secured with suitable stiffeners.

Subsequently, manhole or chamber’s fittings


and accessories are installed. The sizes
and orientation of the inlet and outlet pipes,
vent pipe, channel’s slope are customized to
customers› requirement. This allows for more
precise installation of these units at site and
is time and cost effective. The entire manhole
or chamber is then ready to be installed at
site without the need for any major additional
work to be done at site.

Concept
HDPE / PP manholes and chambers
are designed to resist the radial and axial
loads induced by earth pressure, ground
water and traffc loads. Wall thickness and
stiffness are determined based on inputs from
design consultant / client. Manhole or chamber
stiffness should be in compliance with BS
EN 13598‐2 or other applicable international
standard (s). Factors such as installation
depth, traffc and area load, ground water
table, soil characteristics and other
installation conditions should be
analysed. Antiflotation weight may
be incorporated if deemed
necessary.

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TANKS & RESERVOIRS
PP & HDPE UPI manufactures robust HDPE / PP
storage tanks and reservoirs that serve the
storage needs of the housing, municipal and
industrial sector. Individual tanks capacity
range from 100 gallons to 40,000 gallons
or above. Tank units can be assembled in
series to form reservoirs with total capacity
exceeding 2 million gallons depending on
space availability. Tanks / Reservoirs can be
installed above the ground or underground
and are provided with required inlet, outlet
pipe, manhole entry, vent pipes, and PE /
PP ladder (if required).

The versatility of UPI’s HDPE / PP Tanks


makes them the ideal choice for the storage
of water and a diverse range of chemicals,
grains, effuents and corrosive materials.
The maintenance free material offers
following advantages over the conventional
types (e.g., Concrete, Steel, GRP):

• SUSTAINABLE / ESTIDAMA COMPLIANT


• ENVIRONMENT FRIENDLY
• INERT AND NON‐TOXIC MATERIALS
• CUSTOM BUILT PRODUCTS
• WIDE RANGE OF SIZES
• LIGHT WEIGHT ‐ TIME & COST SAVING
• HIGH CHEMICIAL & ABRASION RESISTANCE
• NON CORROSIVE COMPONENTS

Applications •

100 % LEAK FREE JOINTS / IMPERVIOUS WALLS
HYDRO TESTED PRIOR TO INSTALLATION
• NO WATERPROOFING OR COATING
Sewerage Tanks • SAFE UNDER TRAFFIC
Irrigation Water Tanks • UV RESISTANT
• EASILY CLEANED, NO ALGAE GROWTH
Potable Water Tanks • LONG LIFE / DURABLE (MIN. 50 YEARS)
Stormwater Retention • MAINTENANCE FREE
• 100% LOCAL PRODUCT
Detention Tanks • APPROVED BY GOVERNMENT
Waste / Septic Tanks
Industrial Tanks
Chemical Storage Tanks
Silos

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TANKS & RESERVOIRS
PP / HDPE
Concept
Tanks are manufactured as to resist the static
horizontal or vertical pressure. The tank walls are
produced to resist the radial and axial loads induced
by its contents and/or environment. Vertical tanks of
considerable height (e.g., > 6m) can also be produced
with varying wall thickness for optimum options and cost
effciency. Pressure capacity and stiffness are based on
inputs from design consultant / client. For horizontal tanks
in underground applications, stiffness / buckling guidelines
should be in compliance with BSEN 1295 or to other
applicable international standard. Factors such as
installation depth, traffic and area load, ground water
table, soil characteristics and other installation
conditions should be analysed. Antifloatation
blocks should be provided if deemed
necessary.

Manufacturing
Tanks are manufactured by using an automated
process of extrusion that is specifically designed to
wind extruded and hot plastic state material spirally onto
a pre-heated and revolving mandrel. Overlap on the edge
is fused homoge neously together while it is in the hot plastic
state, producing a smooth in- ternal surface. Once the tank body
is extruded, it is allowed to cool in open space and therefore
subjected to less induced stress. Following this, the tank end
caps and entry manholes with stiffeners are extrusion welded
on the tank body. Subsequently, tank fittings and accessories
are installed onto the tank. The sizes and orientation of the
fittings are customized to customers› requirement. This
allows for more precise installation of the tank at site
and save time and it is cost effective. The entire
tank is then ready to be installed at site without
the need for any major additional work
to be done at site.

20 upi.ae 21
PE LINER
T-LOCK & PLAIN

Utilising Properties Description


years of
experience Material PE
with polyethylene Thickness Plain – 1.6mm to 8mm,
pipe extrusion, Union
Pipes Industry LLC now With T-lock 1.6mm to 3.5mm
manufactures PE Liner
(T-Lock & Plain) as permanent
Colors Black (Other colors on request)
protection for concrete pipes, other
structures and applications. PE is Applications Lining of RC Pipes, PCC
the most chemically resistant member of Units, Underground
the polyolefin family on account of its dense Structures, Foundations,
configuration. Nowadays, it is the most commonly
used membrane in various applications. It offers great
Culverts, Reservoirs and
ultraviolet protection and ageing resistance from the Tanks, Under Roads etc.
severe stresses of weather and it is manufactured from the
high quality resins following a rigorous QA/QC program.
22 upi.ae 23
PE LINER
Applications
- Internal protection concrete sewers,
manholes and drainage pipes
- External protection foundations and
sub-structures
- Internal / external protection culverts
- Concrete structures containing
corrosive liquids
- Fertiliser storage
- Internal lining of reservoirs

Properties
Test Units Value Standard

PE Material
Density g/cc ≥0.93 ISO 1183 / ASTM D792
Color Black Other colors on request
Carbon Black Content % 2.00 - 3.00 ASTM D1603
Melt Flow Index(2.16kg) g/10min ≤1.30 ISO 1133 / ASTM D1238
OIT min. >20 @200o C ASTM D3895

Sheet Dimensions
Thickness (T-Lock) mm 1.60 - 3.50 ASTM D4801
Thickness (Plain) mm 1.60 - 8mm ASTM D4801
Length m As required

Advantages Physical properties


• No chloride and sulphates attacks Durometer Hardness -1sec Shore-D ≥50 ASTM D2240
• Environmental Friendly (Estidama)
• Selected polyethylene resins providing flexibility • No Hydrogen Sulphide attacks ≥40 ASTM D2240
Durometer Hardness -10sec Shore D
and strength • Excellent physical and mechanical performance
Tensile Strength @ yield MPa ≥12 ASTM D638
• Easily cut to suit any shape or form • High tearing resistance
• Good deformation adaptability Tensile Strength @ break MPa ≥20 ASTM D638
• Ideal protection against corrosive elements
• High puncture resistance Elongation at break % >600 ASTM D638
• Suitable for potable water applications
• Low coefficient of friction • High aging resistance Tear resistance N ≥150 ASTM D1004
• High resistance to abrasion • High UV resistance Puncture resistance N ≥300 ASTM D4833
• Perfectly weldable for complete sealing • Anti-acid & alkali Water Absorption % ≤0.4 ASTM D570
• Perfect water proof performance • Excellent low high temperature resistance
• Seepage and humidity resistance • Safe, long life span

24 upi.ae 25
Quality, Health, Safety &
Environment Commitment
Quality Assurance
and Quality Control
UPI is ISO 9001: 2008 certified company from UKAS
approved certification body. We are in transition
phase to get certify for latest ISO 9001: 2015 standard.

UPI ensures the quality requirements of the Client are


met at every stage. This is typically by way of a project
specific Inspection & Test Plan, agreed with the
Client. In all situations, UPI has a comprehensive
Quality Control system that monitors every
stage of production, from receipt of raw
material to delivery of product.
Health & Safety
UPI is OHSAS: 2007 certified company
from UKAS approved certification body. UPI’s
resident HSE team is dedicated to eliminating
hazards and reducing associated risk to a level as
low as reasonably practicable.

Environment
UPI is ISO 14001: 2004 certified company from UKAS
approved certification body. We are in transition phase
to get certify for latest ISO 14001: 2015 standard.
Welded plastics pipes are recognized as one of the
major factors in reducing water leakage around
the world. UPI ensures that their facilities
do not pollute the environment and aim
to re-cycle over 90% of the waste
produced.

Certificate of Compliance
This certificate is issued for the following:

High Density Polyethylene Pipe and Fittings for Underground Fire Protection Service
(See details on following pages)

Prepared for: Manufactured at:

Union Pipes Industry Union Pipes Industry


Industrial City of Abu Dhabi Industrial City of Abu Dhabi
PO Box 9650 PO Box 9650
Mussafah, Abu Dhabi, Mussafah, Abu Dhabi,
United Arab Emirates United Arab Emirates

FM Approvals Class: 1613

Approval Identification: 3047043 Approval Granted: January 28, 2013

Said Approval is subject to satisfactory field performance, continuing Surveillance Audits, and strict conformity to the
constructions as shown in the Approval Guide, an online resource of FM Approvals.

For more than 160 years FM Approvals has partnered with business and industry
to reduce property losses.

Richard B. Dunne
Group Manager - Fire Protection
FM Approvals
1151 Boston-Providence Turnpike
Norwood, MA 02062

Page 1 of 3

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Technical Support
UPI’s experienced professional staff can provide
Site Services:
comprehensive technical support regarding: UPI has established a full range of site
- Material selection services which can be tailored to suit the
- Design Criteria; Methods and Standards requirements of the Client and the Project.
- Application of Specifications and Standards UPI has a wide range of site welding,
- Pipe selection and approvals installation and testing machinery covering
- Jointing techniques all pipe sizes from 63mm to 3000mm diameter
- Selection of fittings and fixings for PP & PE Pipes and Fittings.
- Installation techniques
- Testing methods

UPI maintains a comprehensive technical reference


library which includes most relevant current
Contract Options Include:
International Standards.
Supply of pipe and fittings only + technical support
Supply of pipe and fittings + welding supervision
Supply of pipe and fittings + welders and welding machines
Weld and welder testing
Supply and Installation of pipes and fittings, including testing
Full EPC Contract Service

Customer
Service
UPI has invested in staff recruitment and
training to provide unrivalled customer
care and support. UPI’s customers are
assured of the company’s full support in
all aspects of plastics pipeline technology
from pipe selection and design through
installation and testing. Each production
run is tailored to our customer’s
requirements and pipe lengths
can be adjusted to maximize
transport and installation
efficiencies.

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UPI Exports Kazakhstan

Spain
Turkey

Iraq

Iran
USA Jordan Pakistan
Kuwait

Bahrain
Qatar

UPI India
KSA
Oman

Yemen
Sudan Philippines

Cameroon Sri Lanka

Seychelles

Australia

30 31
Awards
UPI is awarded by Gulf Petrochemicals and Chemicals Association (GPCA)
Approvals
We’ve achieved results for our clients in Infrastructure, building and Oil
for excellence in plastic products and processes for development of various and Gas works. Our clients find real value in working with us because of
pioneering and innovative products manufactured first time in the world; the quality of product that we manufacture with innovative technologies
and world-class machinery. Most of all, it’s because our focus is on client
1) Fully rated HDPE reducing Tee – 2000 mm diameter
outcomes. Just a few of the many organisations are listed below.
(Excellence Award – 2012 )
2) Butt fusion welding of PP (Block Co-polymer) pipes – ID 3000 mm
(Excellence Award first runner-up – 2014)
3) Large diameter GRP-PE-GRP coupling spool – OD 2167 mm
(Excellence Award – 2016) Infrastructure Oil and Gas Consultants

Office of the Takreer Hyder


H.H. President Abu Dhbai Consulting
Abu Dhbai

Muniecipality Tebodine
Borouge
of Abu Dhbai Consultans
Abu Dhbai
UAE Engineers

Abu Dhbai
Sewerage Services ZADCO Ital
Co(ADSSC) Abu Dhbai Consult
UAE

Abu Dhbai Petrolem


Distribution Development
AECOM
Co(ADDC) Oman (PDO)
UAE OMAN

Qatar
Dar
Ashghal, Qatar Petrolem
Al Handasah
Qatar

Kahra-Maa Saudi Aramco Dorsch


Qatar KSA Consult

Emirates Mott
ADCO
Nuclear Energy MacDonald
Abu Dhabi
Corporation

Al Ain
ADGAS KEO
Distribution Co.
Abu Dhabi

Ministry of De Leuw
Tatweer
Housing Cather Ltd.
Petrolem
Electricity and (Parsons Group)
Bahrain
Water, Oman

Ministry of LEAD
Municipal Affairs Kuwait CONSULT
& Agriculture Oil Company
Qatar

32 upi.ae 33
Major EPC Projects
Sea Water Outfall
for RRE Project

Sea Water Intake & Outfall Projects Client: Takreer


Size: 2,000mm
Quantity: 22,500 metres (Onshore)
Using Polypropylene (PP) Pipes Scope: EPC Contract

Sea Water Intake


for CBDC Project
Client: Takreer
Size: 3,000mm
Quantity: 4,150 metres (Offshore)
Scope: EPC Contract

Sea Water Intake


for RRE Project
Sea Water Intake for
Client: Takreer Borouge 3 Project
Size: 3,000mm
Quantity: 16,400 metres (Offshore) Client: Borouge
Scope: EPC Contract Size: 3,000mm
Quantity: 15,400 metres (Offshore)
Scope: EPC Contract
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Cooling & Return Water Supply Lines Using
Typical Major Projects Polyethylene (PE) Pipes and Fittings

Underground HDPE Onshore for


Borouge 3 Project (U&O)

Client: BOROUGE
Main Contractor: Hyundai
Size: 2,000mm to 63mm PN20 to PN6.3
Quantity: 110,000 Metres
Material: HDPE
Scope: Supply & Installation

Underground HDPE Onshore for


Borouge 3 Project (LDPE & PO Plant)

Client: BOROUGE
Main Contractor: TSJ
Size: 2,000mm to 63mm PN20 to PN6.3
Quantity: 18,000 Metres
Material: HDPE
Scope: Supply & Installation

36 upi.ae 37
Typical Major Projects Effluent Water Injection Line
Using Polyethylene (PE) Pipes ENEC – Braka Nuclear Power Plant

UPI is the pioneer Vendor approved in


mid of 2012 by ENEC/KEPCO/HSJV for
Safety Related HDPE – Pipes and Fittings
for the Nuclear Application (As per Code
Case N755-1, ASME Boiler and Pressure
Vessel Standards Committee).

Phase 1: 2013-2014, UPI has supplied


and installed Safety Related HDPE-Pipes
and Fittings for Barakah Nuclear Project /
Abu Dhabi – UAE.

Phase 2: 2016 – In progress

Effluent Water
Injection Line
Client: ZADCO
Size: 560mm SDR7.27
Operating Pressure: 25 bar
Quantity: 4,600 Metres (Offshore)
Material: HDPE
Scope: EPC Contract

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Typical Major Projects

18
40 upi.ae 19
41
Techincal Data Sheet Techincal Data Sheet
HDPE Water Pipes as per ISO - 4427, PE 100, HDPE Gas Pipes as per ISO - 4437, PE 100,
Design Stress 8.0 Mpa
Design Stress 5.0 Mpa
Wall Series
Size
S-12.5 (SDR 26) S-8 (SDR 17) S-5 (SDR 11) S-4 (SDR 9) Wall Series
Designation Size
DN Nominal Pressures Designation
S-12.5 (SDR 26) S-8 (SDR 17) S-5 (SDR 11) S-4 (SDR 9)
PN 6.3 PN 10 PN 16 PN 20 DN Nominal Pressures
de e di e di e di e di PN 3.9 PN 6.3 PN 10 PN 12
kg/m* kg/m* kg/m* kg/m*
mm mm mm mm mm mm mm mm mm de e di e di e di e di
kg/m* kg/m* kg/m* kg/m*
16 - - - - - - - - - 2.0 12.0 0.10 mm mm mm mm mm mm mm mm mm
16 - - - - - - - - - 2.0 12.0 0.10
20 - - - - - - 2.0 16.0 0.12 2.3 15.4 0.14
25 - - - - - - 2.3 20.4 0.18 3.0 19.0 0.22 20 - - - - - - 2.0 16.0 0.12 2.3 15.4 0.14
25 - - - - - - 2.3 20.4 0.18 3.0 19.0 0.22
32 - - - 2.0 28.0 0.20 3.0 26.2 0.29 3.6 24.8 0.34
32 - - - 2.0 28.0 0.20 3.0 26.2 0.29 3.6 24.8 0.34
40 - - - 2.4 35.2 0.31 3.7 32.6 0.45 4.5 31.0 0.53
40 - - - 2.4 35.2 0.31 3.7 32.6 0.45 4.5 31.0 0.53
50 2.0 46.0 0.32 3.0 44.0 0.47 4.6 40.8 0.69 5.6 38.8 0.82
50 2.0 46.0 0.32 3.0 44.0 0.47 4.6 40.8 0.69 5.6 38.8 0.82
63 2.5 58.0 0.48 3.8 55.4 0.75 5.8 51.4 1.09 7.1 48.8 1.30
63 2.5 58.0 0.48 3.8 55.4 0.75 5.8 51.4 1.09 7.1 48.8 1.30
75 2.9 69.2 0.69 4.5 66.0 1.05 6.8 61.4 1.53 8.4 58.2 1.83
75 2.9 69.2 0.69 4.5 66.0 1.05 6.8 61.4 1.53 8.4 58.2 1.83
90 3.5 83.0 0.99 5.4 79.2 1.52 8.2 73.6 2.20 10.1 69.8 2.64
90 3.5 83.0 0.99 5.4 79.2 1.52 8.2 73.6 2.20 10.1 69.8 2.64
110 4.2 101.6 1.45 6.6 96.8 2.24 10.0 90.0 3.26 12.3 85.4 3.91
110 4.2 101.6 1.45 6.6 96.8 2.24 10.0 90.0 3.26 12.3 85.4 3.91
125 4.8 115.4 1.87 7.4 110.2 2.87 11.4 102.2 4.23 14.0 97.0 5.05
125 4.8 115.4 1.87 7.4 110.2 2.87 11.4 102.2 4.23 14.0 97.0 5.05
140 5.4 129.2 2.36 8.3 123.4 3.59 12.7 114.6 5.26 15.7 108.6 6.34
160 6.2 147.6 3.09 9.5 141.0 4.69 14.6 130.8 6.91 17.9 124.2 8.25 140 5.4 129.2 2.36 8.3 123.4 3.59 12.7 114.6 5.26 15.7 108.6 6.34

180 6.9 166.2 3.85 10.7 158.6 5.92 16.4 147.2 8.73 20.1 139.8 10.40 160 6.2 147.6 3.09 9.5 141.0 4.69 14.6 130.8 6.91 17.9 124.2 8.25

200 7.7 184.6 4.77 11.9 176.2 7.31 18.2 163.6 10.80 22.4 155.2 12.90 180 6.9 166.2 3.85 10.7 158.6 5.92 16.4 147.2 8.73 20.1 139.8 10.40

225 8.6 207.8 5.99 13.4 198.2 9.28 20.5 184.4 13.60 25.2 174.6 16.30 200 7.7 184.6 4.77 11.9 176.2 7.31 18.2 163.6 10.80 22.4 155.2 12.90

250 9.6 230.8 7.41 14.8 220.4 11.40 22.7 204.6 16.70 27.9 194.2 20.10 225 8.6 207.8 5.99 13.4 198.2 9.28 20.5 184.4 13.60 25.2 174.6 16.30
280 10.7 258.6 9.24 16.6 246.8 14.30 25.4 229.2 21.00 31.3 217.4 25.10 250 9.6 230.8 7.41 14.8 220.4 11.40 22.7 204.6 16.70 27.9 194.2 20.10
315 12.1 290.8 11.80 18.7 277.6 18.00 28.6 257.8 26.60 35.2 244.6 31.70 280 10.7 258.6 9.24 16.6 246.8 14.30 25.4 229.2 21.00 31.3 217.4 25.10
355 13.6 327.8 14.90 21.1 312.8 23.00 32.2 290.6 33.70 39.7 275.6 40.30 315 12.1 290.8 11.80 18.7 277.6 18.00 28.6 257.8 26.60 35.2 244.6 31.70
400 15.3 369.4 18.80 23.7 352.6 29.00 36.3 327.4 42.80 44.7 310.6 51.20 355 13.6 327.8 14.90 21.1 312.8 23.00 32.2 290.6 33.70 39.7 275.6 40.30
450 17.2 415.6 24.30 26.7 396.6 36.80 40.9 368.2 54.30 50.3 349.4 64.70
400 15.3 369.4 18.80 23.7 352.6 29.00 36.3 327.4 42.80 44.7 310.6 51.20
500 19.1 461.8 30.00 29.7 440.6 45.30 45.4 409.2 66.90 55.8 388.4 79.90 450 17.2 415.6 24.30 26.7 396.6 36.80 40.9 368.2 54.30 50.3 349.4 64.70
560 21.4 517.2 37.70 33.2 493.6 56.90 50.8 458.4 83.80 62.5 435.0 97.00
500 19.1 461.8 30.00 29.7 440.6 45.30 45.4 409.2 66.90 55.8 388.4 79.90
630 24.1 581.8 47.70 37.4 555.2 71.90 57.2 515.6 106.00 70.5 489.0 126.00
560 21.4 517.2 37.70 33.2 493.6 56.90 50.8 458.4 83.80 62.5 435.0 97.00
710 27.2 655.6 60.50 42.1 625.8 91.40 64.5 581.0 133.9 - - -
630 24.1 581.8 47.70 37.4 555.2 71.90 57.2 515.6 106.00 70.5 489.0 126.00
800 30.6 738.8 76.70 47.4 705.2 116.00 72.6 654.8 170.1 - - -
710 27.2 655.6 60.50 42.1 625.8 91.40 64.5 581.0 133.9 - - -
900 34.4 831.2 97.00 53.3 793.4 147.00 81.7 736.6 215.2 - - -
800 30.6 738.8 76.70 47.4 705.2 116.00 72.6 654.8 170.1 - - -
1000 38.2 923.6 120.00 59.3 881.4 181.00 90.2 819.6 265.7 - - -
1200 45.9 1108.2 172.00 67.9 1064.2 256.04 - - - - - - 900 34.4 831.2 97.00 53.3 793.4 147.00 81.7 736.6 215.2 - - -

1400 53.5 1293.0 234.00 82.4 1235.0 348.00 - - - - - - 1000 38.2 923.6 120.00 59.3 881.4 181.00 90.2 819.6 265.7 - - -
1600 61.2 1477.6 306.00 94.1 1411.0 453.00 - - - - - - 1200 45.9 1108.2 172.00 67.9 1064.2 256.04 - - - - - -
1800 69.1 1661.8 392 105.9 1588.2 587 - - - - - - 1400 53.5 1293.0 234.00 82.4 1235.0 348.00 - - - - - -
1600 61.2 1477.6 306.00 94.1 1411.0 453.00 - - - - - -
2000 76.9 1846.2 485 117.6 1764.8 724 - - - - - -

SDR : Standard Dimension Ratio


e : Wall Thickness We also manufacture HDPE Pipes to all other International Standards and * Indicative
PN : Nominal Pressure Rating (bar) Liner Pipes to Client’s Specification and Requirements
de : Outside Diameter Of Pipe
42 di : Inside Diameter Of Pipe * Indicative upi.ae 43
Techincal Data Sheet Techincal Data Sheet

FLANGES STUB ENDS

d1 SDR - 11 SDR - 17
Pipe Z 10 BAR Z 16 BAR
s d3 d4 z h1 h3 s d3 d4 z h1 h3
Size DI A F Thick No. of DI A F Thick No. of mm mm mm mm mm mm mm mm mm mm mm mm mm
mm mm mm mm Dia. mm Holes mm mm mm Dia. mm Holes 20 2.0 27.0 45.0 50.0 7.0 30.0 - - - - - -
50 165 66 125 18 16 4 165 66 125 18 16 4 25 2.3 33.0 58.0 50.0 9.0 28.0 - - - - - -

63 185 78 145 18 16 4 185 78 145 18 16 4 32 3.0 40.0 68.0 50.0 10.0 27.0 - - - - - -

75 200 90 160 18 16 8 200 90 160 18 16 8 40 3.7 50.0 78.0 50.0 11.0 24.0 - - - - - -
50 4.6 61.0 88.0 50.0 12.0 23.0 3.0 61.0 88.0 50.0 12.0 23.0
90 200 110 160 18 16 8 200 110 160 18 16 8
63 5.8 75.0 102.0 50.0 14.0 16.0 3.8 75.0 102.0 50.0 14.0 16.0
110 220 128 180 18 16 8 220 128 180 18 16 8
75 6.9 89.0 122.0 50.0 16.0 14.0 4.5 89.0 122.0 50.0 16.0 14.0
125 250 135 210 18 16 8 250 135 210 18 16 8 90 8.2 105.0 138.0 80.0 17.0 43.0 5.4 105.0 138.0 80.0 17.0 43.0
140 285 158 210 22 16 8 285 158 210 22 16 8 110 10.0 125.0 158.0 80.0 18.0 37.0 6.6 125.0 158.0 80.0 18.0 37.0
160 285 178 240 22 16 8 285 178 240 22 16 8 125 11.4 132.0 158.0 80.0 25.0 35.0 7.4 132.0 158.0 80.0 18.0 42.0
180 285 188 240 22 17 8 285 188 240 22 17 8 140 12.8 155.0 188.0 80.0 25.0 27.0 8.3 155.0 188.0 80.0 18.0 34.0

200 340 235 295 22 17 8 340 235 295 22 17 12 160 14.6 175.0 212.0 80.0 25.0 27.0 9.5 175.0 212.0 80.0 18.0 34.0
180 16.4 180.0 212.0 80.0 30.0 20.0 10.7 180.0 212.0 80.0 20.0 30.0
225 340 238 295 22 19 8 340 238 295 22 19 12
200 18.2 232.0 268.0 100.0 32.0 28.0 11.9 232.0 268.0 100.0 24.0 36.0
250 395 288 350 22 19 12 405 288 355 26 19 12
225 20.5 235.0 268.0 100.0 32.0 38.0 13.4 235.0 268.0 100.0 24.0 46.0
280 395 294 350 22 21 12 405 294 355 26 21 12 250 22.8 285.0 320.0 100.0 35.0 25.0 14.8 285.0 320.0 100.0 25.0 35.0
315 445 338 400 22 21 12 460 338 410 26 21 12 280 25.5 291.0 320.0 100.0 35.0 35.0 16.6 291.0 320.0 100.0 25.0 45.0

355 505 376 460 22 23 16 520 376 470 26 23 16 315 28.7 335.0 370.0 100.0 35.0 25.0 18.7 335.0 370.0 100.0 25.0 35.0
355 32.3 373.0 430.0 120.0 40.0 40.0 21.1 373.0 430.0 120.0 30.0 50.0
400 565 430 515 26 24 16 580 430 525 30 24 16
400 36.4 427.0 482.0 120.0 46.0 29.0 23.7 427.0 482.0 120.0 33.0 42.0
450 615 520 565 26 26 20 640 520 585 30 26 20
450 41.0 500.0 550.0 130.0 60.0 10.0 26.7 500.0 550.0 120.0 46.0 14.0
500 670 533 620 26 28 20 715 533 650 33 28 20 500 45.5 530.0 585.0 120.0 60.0 10.0 29.7 530.0 585.0 120.0 46.0 24.0
560 780 600 725 30 28 20 840 600 770 36 28 20 560 51.0 615.0 685.0 130.0 60.0 10.0 33.2 615.0 685.0 120.0 50.0 10.0
630 780 650 725 30 31 20 840 650 770 36 31 20 630 57.3 642.0 685.0 120.0 60.0 20.0 37.4 642.0 685.0 120.0 50.0 30.0

710 895 743 840 30 35 24 910 743 840 36 35 24 710 - - - - - - 42.1 737.0 800.0 120.0 50.0 20.0

800 1015 845 950 33 38 24 1025 845 950 39 38 24 800 - - - - - - 47.4 840.0 905.0 120.0 52.0 18.0

900 1115 947 1050 33 42 28 1125 947 1050 39 42 28 900 - - - - - - 53.3 944.0 1005.0 120.0 55.0 15.0

1000 1230 1050 1160 36 45 28 1255 1050 1170 42 45 28 1000 - - - - - - 59.3 1047.0 1110.0 140.0 60.0 10.0

1200 1455 1260 1380 39 52 32 1485 1260 1390 48 52 32 1200 - - - - - - 70.6 1245.0 1330.0 170.0 70.0 70.0

1400 1675 1470 1590 42 55 36 1685 1470 1590 48 55 36 1800 - - - - - - 105.9 1850 1970 230 130 40

1600 1915 1680 1820 48 60 40 1930 1680 1820 56 60 40 2000 - - - - - - 117.6 2050 2200 250 150 40

Note: Other SDR available on request.

44 upi.ae 45
Techincal Data Sheet Techincal Data Sheet

EQUAL TEE
BENDS

Outer Diameter(d1) Wall thickness mm


Pipe le 1 l1 Zk1 Pipe size
Size Min. Max. SDR 17 SDR 11
90 Deg bend 60 & 45 Deg bend 30 & 22.5 Deg bend mm mm Min. Max. Min. Max.
mm +/- 5% +/- 5% +/- 5% mm
Outer Angle ( +/-2º)
Diameter(d) Wall thickness mm le r Z (+/- 5%)
50 50 50.5 3 3.5 4.6 5.3 150 350 175 50
Pipe size
Pipe size Min. Max. SDR 17 SDR 11 Min 90º 60º 45º 30º 22.5º 63 63 63.6 3.8 4.4 5.8 6.7 150 370 185 63

mm mm mm Min. Max. Min. Max. mm mm mm mm mm mm mm mm 75 75 75.7 4.5 5.2 6.8 7.9 150 400 200 75
90 90 90.9 5.4 6.3 8.2 9.5 135 315 245 218 194 194 90 90 90 90.9 5.4 6.3 8.2 9.5 150 410 205 90

110 110 111.0 6.6 7.6 10.0 11.5 165 315 245 218 194 194 110 110 110 111.0 6.6 7.6 10.0 11.5 150 410 205 110

125 125 126.2 7.4 8.6 11.4 13.2 188 338 258 228 200 200 125 125 125 126.2 7.4 8.6 11.4 13.2 150 430 215 125

140 140 141.3 8.3 9.6 12.7 14.7 210 360 271 237 206 206 140 140 140 141.3 8.3 9.6 12.7 14.7 150 440 220 140
150
160 160 161.5 9.5 11.0 14.6 16.8 240 390 288 249 214 214 160 160 160 161.5 9.5 11.0 14.6 16.8 150 460 230 160

180 180 181.7 10.7 12.4 16.4 19.6 270 420 305 262 222 222 180 180 180 181.7 10.7 12.4 16.4 19.6 150 480 240 180

200 200 201.8 11.9 13.7 18.2 21.8 300 450 323 274 230 230 200 200 200 201.8 11.9 13.7 18.2 21.8 150 500 250 200

225 225 227.1 13.4 15.5 20.5 24.5 338 488 345 290 241 241 225 225 225 227.1 13.4 15.5 20.5 24.5 150 530 265 225

250 250 252.3 14.8 17.1 22.7 27.2 375 625 466 412 350 350 250 250 250 252.3 14.8 17.1 22.7 27.2 250 750 375 250
250
280 280 282.6 16.6 19.9 25.4 30.4 420 670 492 424 362 362 280 280 280 282.6 16.6 19.9 25.4 30.4 250 780 390 280
315 315 317.9 18.7 22.4 28.6 34.3 473 773 576 498 428 428 315 315 315 317.9 18.7 22.4 28.6 34.3 340 1000 500 315
355 355 358.2 21.1 25.3 32.2 38.6 533 833 608 520 443 443 355 355 355 358.2 21.1 25.3 32.2 38.6 375 1300 650 355
300
400 400 403.6 23.7 28.4 36.3 43.5 600 900 646 548 461 461 400 400 400 403.6 23.7 28.4 36.3 43.5 450 1400 700 400
450 450 454.1 26.7 32.0 40.9 49.0 675 975 689 580 481 481 450 450 450 454.1 26.7 32.0 40.9 49.0 475 1500 750 450
500 500 504.5 29.7 35.6 45.4 54.4 750 1100 783 665 551 551 500 500 500 504.5 29.7 35.6 45.4 54.4 530 1560 780 500
560 560 565.0 33.2 39.8 50.8 60.7 840 1190 835 698 575 575 560 560 560 565.0 33.2 39.8 50.8 60.7 520 1600 800 560
630 630 635.7 37.4 44.8 57.2 67.1 350 945 1295 896 741 603 603 630 630 630 635.7 37.4 44.8 57.2 67.1 585 1800 900 630
710 710 716.4 42.1 50.5 64.6 76.9 1065 1415 965 792 636 636 710 710 710 716.4 42.1 50.5 64.6 76.9 595 1900 950 710
800 800 807.2 47.4 56.8 72.8 86.7 1200 1550 1043 847 672 672 800 800 800 807.2 47.4 56.8 72.8 86.7 600 2000 1000 800
900 900 908.1 53.3 63.2 81.9 97.5 1350 1750 1179 960 762 762 900 900 900 908.1 53.3 63.2 81.9 97.5 650 2200 1100 900
1000 1000 1009.0 59.3 69.2 91.0 108.3 1500 1900 1266 1022 802 802 1000 1000 1000 1009.0 59.3 69.2 91.0 108.3 700 2400 1200 1000
1200 1200 1210.0 70.6 80.5 109.1 129.9 400 1800 2100 1400 1200 900 900 1200 1200 1200 1210.0 70.6 80.5 109.1 129.9 950 3100 1550 1200
1400 1400 1412.6 82.4 98.1 127.3 151.5 2100 2500 1650 1440 1200 1200 1400 1400 1400 1412.6 82.4 98.1 127.3 151.5 1050 3500 1820 1400
1600 1600 1614.0 94.2 112.1 145.5 173.2 2400 3100 1400 1670 1450 1450 1600 1600 1600 1614.0 94.2 112.1 145.5 173.2 1200 4000 2080 1600
1800 1800 1816.2 105.9 116.6 - - 600 2700 3300 2160 1730 1330 1130 1800
2000 2000 2018 117.6 129.5 - - 1600 5000 2600 2000
2000 2000 2018 117.6 129.5 - - 750 3000 3750 2490 2000 1560 1340 2000

Note: Other SDR available on request.


46 upi.ae 47

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