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DALMA MALL

Industrial City of Abu Dhabi - ICAD1

CAD1
Plot No# 37HI
GPS Coordinate (N 24 O·µ( O·µ

P.O. Box: 9650, Abu Dhabi, United Arab Emirates

rates
05
Te.: +971 2 5500102, Fax: +971 2 5500105
[email protected] - www.upi.ae

PRODUCTS
NO ITEM WALL TYPE MATERIAL DIMENSION

1 SOLID HDPE – HIGH DENSITY UPTO DN 2000MM

SPIRAL POLYETHYLENE
2
UPTO DN 4000MM
3 PIPES & FITTINGS SPIRAL PP - POLYPROPYLENE

4 DWP/ CORRUGATED HDPE – HIGH DENSITY UPTO DN 315MM

POLYETHYLENE

SOLID / SPIRAL HDPE – HIGH DENSITY

5 MANHOLES POLYETHYLENE
UPTO DN 4000MM
CHAMBERS
6 SOLID / SPIRAL PP - POLYPROPYLENE

HDPE – HIGH DENSITY

7 SOLID / SPIRAL POLYETHYLENE
TANKS & UPTO DN 4000MM
RESERVOIRS P.O. Box: 9650, Abu Dhabi [email protected]
8 SOLID / SPIRAL PP -Arab
POLYPROPYLENE
United Emirates
Te.: +971 2 5500102 www.upi.ae
9 LINERS T-LOCK / PLAIN Fax: PE - POLYETHYLENE Plain – 1.6mm to 8mm,
+971 2 5500105 T-lock 1.6mm to 3.5mm
E-mail: [email protected]
Web : www.upi.ae
UAE
U K
KSA IINDIA
CONTENTS
INTRODUCTION 4

PIPES & FITTINGS 6

MANHOLES & CHAMBERS 14

TANKS & RESERVOIRS 18

PE LINER 22

INJECTION MOLDING 26
INDUSTRIAL PALLETS

QUALITY, HEALTH, SAFETY & 28

ENVIRONMENT COMMITMENT

TECHNICAL SUPPORT 30
& CUSTOMER SERVICE

EXPORTS 32

AWARDS & APPROVALS 34

MAJOR PROJECTS 36

TECHNICAL DATA SHEETS 48

upi.ae 3
 Introduction
tion
Union Pipes Industry LLC C (UPI)
was established in Abu Dhabi
in 1999 to cater for the needseeds
of the UAE and MENA regional nal
markets for high quality plastics
cs
pipes.UPI manufactures a
range of rugged and durable
pipes from Polyethylene (PE)
and Polypropylene (PP).
Typically, pressure pipes are
manufactured from 10 to
2000mm diameter whilst
structured wall gravity pipes
are manufactured up to
4000mm.

Plastics pipes have been

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water, sewage, irrigation, gas
distribution, and are now
being used for cooling water,
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applications.

UPI manufactures and supplies

a comprehensive range of
Ä[[PUNZ PUJS\KPUN YLK\JLYZ
bends, tees and connections
to all other pipe materials.UPI
pipes are approved by various
federal and local government
departments, utilities and oil
companies.To support the
Client, UPI has an experienced d
engineering team and can an
supply site services ranging from
om
hire of welders and welding ding
machines to full EPC services.s.

4 upi.ae 5
 PIPES
Polyethylene (PE) Pressure Pipes
& UPI manufactures solid wall Polyethylene and Polypropylene
Pressure pipes using the most up-to-date extrusion machinery

FITTINGS supported by technologically advanced automation systems

and ultra sound thickness controls.
The production range is from 10mm to 2000mm outside
diameter (OD) with a pressure range from 3.2 bar (45 psi) to
25 bar (360 psi), and higher for special circumstances.

The standard lengths of the pipes are 12, 18 and 24 meters.

However we can supply any length on customer request.
Small diameter pipes from 16mm to 110mm can be supplied
in coils from 100 to 500 meters.
Pipes with special diameters and thickness can be
manufactured for different uses such as re-lining of oil pipes
and industrial applications.
Our pipe production is according to the international standards
ISO 4427 and ISO 4437.

6 upi.ae 7
 Polyethylene (PE) Pressure Pipes

Applications:
Potable water
Irrigation
Sewerage : new / relining
Storm water
Industrial piping
Desalination
Petrochemical
Nuclear
Chilled / cooling water
Fire water mains
Gas distribution
*Y\KLVPSÅV^SPULZ SPULYZ
Dredging and slurry pipelines
Underwater piping Intakes & Outfalls

Advantages:
50 year design life
Resistant to corrosion
Chemically inert
Welded joints
Very smooth
Light
Durable
Non-polluting
Resists UV attack

$EUDVLRQ PP
Non-toxic
No anchor blocks
Flexible
Long lengths
Narrow trench
Absorbs surge
Does not fatigue
Available in coils
Non-destructive methods
Relining
Abrasion resistant
Locally available
Fittings available locally

HDPE has a superior abrasion resistance

 upi.ae 9
 Structural Gravity Pipes
PP & HD
H PE
UPI mamanuf
n factctture
u s Spir
Sp
pir
i al
a Wound Gra avit
vity
y
P pes
Pip e by by usi
u ngg Ba Bauuku tec
techno
hnolog
logy
log y to
pro
prro
odu
duc
d u e tthes
he e huge
hes ge p
g pipes
pipe for sea-
p ea
a
wat
wa ater
e p projec
pro je
jjec
ects.
t Th The mate te
teria
er l and nd
man nuf
ufacturing tec echnology gy ca
c n in
fa
act be u
ac used
s to
o manufacture ure
ann diame
ny a ter
am er of gr gravi
avity
avi ty
y
pipe up to to 4000
000mm.
mm.
m m

Applications: Advantages:
Sewerage 50 year design life
Stormwater drainage Resistant to corrosion
Seawater intake & outfalls Chemically inert
Manholes Welded joints
Silos Very smooth
Water tanks Light
Industrial Applications Durable
Non-polluting
Resists UV attack
Non-toxic
10 upi.ae 11
 Corrugated Pipes PE & PP
UPI has introduced twin walled pipes to their range. Using
UNICOR technology UPI can now manufacture corrugated
pipe in HDPE and PP up to 315mm dia.
Such pipes include:
PP and HDPE sewerage / drainage pipes to EN 13476-3
Coilable HDPE cable conduit t to EN 50086 -2-4

Fittings Fabrication
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Applications: vantages:
Advantages: WRSURYLGHDFRPSOHWHJXDUDQWHHGV\VWHP

Drainage pipes to EN 13476-3 Single or twin wall construction 7KH VL]H UDQJH RI WKH IDEULFDWHG 3( ÀWWLQJV DUH IURP
Sewerage PP for stiffness PP WR PP 6SHFLDOO\ FRQÀJXUHG ÀWWLQJV DUH
Stormwater drainage /+7,MVYÅL_PIPSP[`
Industrial discharge Continuous pipe lengths in coils DOVR PDQXIDFWXUHG DFFRUGLQJ WR WKH FXVWRPHUV·
Land drainage >LSKLKVYW\ZOÄ[JVUULJ[PVUZ UHTXLUHPHQW 83, DOVR IDEULFDWHV 33 ÀWWLQJV
0DQKROHV 6LORV  7DQNV $ ULJRURXV WHVW
Cable Conduit to EN 50086-2-4 SURJUDP HQVXUHV FRQVLVWHQW TXDOLW\ IRU
Power distribution RXUIDEULFDWHGÀWWLQJV
Telecommunications
Industrial control systems
12 upi.ae 13
 MANHOLES & CHAMBERS
HDPE / PP Manholes and Chambers
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PP & HDPE
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Manholes & Chambers are available in

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PP XS WR  PP   7KH W\SLFDO
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to 6 metres and deeper in special cases.
These units are provided with required
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DQGDOVRZLWK3(33ODGGHU LIUHTXLUHG 

Applications 7KH YHUVDWLOLW\ RI 83,·V +'3(  33

manholes & chambers makes them the
Sewerage Systems LGHDO FKRLFH IRU KRXVLQJ PXQLFLSDO DQG
industrial applications. The maintenance
Irrigation Systems IUHH PDWHULDO RIIHUV IROORZLQJ DGYDQWDJHV
RYHUWKHFRQYHQWLRQDOW\SHV HJ&RQFUHWH
Stormwater Systems FRDWHGOLQHG*53 
Potable Water Systems
Industrial Applications • SUSTAINABLE / ESTIDAMA COMPLIANT
• ENVIRONMENT FRIENDLY
• CUSTOM BUILT PRODUCTS
• WIDE RANGE OF SIZES
• LIGHT WEIGHT— TIME & COST SAVING
• HIGH CHEMICIAL RESISTANCE
• HIGH ABRASION RESISTANCE
• NON CORROSIVE COMPONENTS
• 100 % LEAK FREE JOINTS / IMPERVIOUS
WALLS
• TESTED PRIOR TO INSTALLATION
• LONGER SHAFT LENGTH
• SMOOTH FLOW, LOW FRICTION LOSS
• SAFE UNDER TRAFFIC
• HDPE— UV RESISTANT
• NO WATERPROOFING OR COATING
REQUIRED
• /21*/,)('85$%/( 0,1<($56
• MAINTENANCE FREE
• 100% LOCAL PRODUCT
• $33529('%<*29(510(17 HJ
$'66&$$0

14 upi.ae 15
 Manufacturing
MANHOLES & HDPE / PP manholes and chambers are
PDQXIDFWXUHGXVLQJDQDXWRPDWHGSURFHVVRI
CHAMBERS H[WUXVLRQWKDWLVVSHFLÀFDOO\GHVLJQHGWRZLQG
H[WUXGHG PDWHULDO VSLUDOO\ RQWR D SUHKHDWHG

PP & HDPE DQGUHYROYLQJPDQGUHO2YHUODSRQWKHHGJH

LV IXVHG KRPRJHQHRXVO\ WRJHWKHU ZKLOH LW LV
LQ WKH KRW SODVWLF VWDWH SURGXFLQJ D VPRRWK
internal surface. Once the manhole or
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cool in open space and therefore subjected
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and accessories are installed. The sizes
and orientation of the inlet and outlet pipes,
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customers› requirement. This allows for more
precise installation of these units at site and
is time and cost effective. The entire manhole
RU FKDPEHU LV WKHQ UHDG\ WR EH LQVWDOOHG DW
VLWHZLWKRXWWKHQHHGIRUDQ\PDMRUDGGLWLRQDO
work to be done at site.

Concept
HDPE / PP manholes and chambers
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ORDGV LQGXFHG E\ HDUWK SUHVVXUH JURXQG
water and traffc loads. Wall thickness and
stiffness are determined based on inputs from
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stiffness should be in compliance with BS
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table, soil characteristics and other
installation conditions should be
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be incorporated if deemed
QHFHVVDU\

16 upi.ae 17
 TANKS & RESERVOIRS
PP & HDPE UPI manufactures robust HDPE / PP
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VWRUDJHQHHGVRIWKHKRXVLQJPXQLFLSDODQG
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UDQJH IURP  JDOORQV WR  JDOORQV
or above. Tank units can be assembled in
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H[FHHGLQJ  PLOOLRQ JDOORQV GHSHQGLQJ RQ
VSDFHDYDLODELOLW\7DQNV5HVHUYRLUVFDQEH
LQVWDOOHGDERYHWKHJURXQGRUXQGHUJURXQG
and are provided with required inlet, outlet
SLSH PDQKROH HQWU\ YHQW SLSHV DQG 3( 
33ODGGHU LIUHTXLUHG 

7KH YHUVDWLOLW\ RI 83,·V +'3(  33 7DQNV

PDNHVWKHPWKHLGHDOFKRLFHIRUWKHVWRUDJH
RIZDWHUDQGDGLYHUVHUDQJHRIFKHPLFDOV
JUDLQV HIIXHQWV DQG FRUURVLYH PDWHULDOV
The maintenance free material offers
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W\SHV HJ&RQFUHWH6WHHO*53 

• SUSTAINABLE / ESTIDAMA COMPLIANT

• ENVIRONMENT FRIENDLY
• ,1(57$1'121Ʌ72;,&0$7(5,$/6
• CUSTOM BUILT PRODUCTS
• WIDE RANGE OF SIZES
• /,*+7:(,*+7Ʌ7,0( &2676$9,1*
• HIGH CHEMICIAL & ABRASION RESISTANCE
• NON CORROSIVE COMPONENTS

Applications •
•
100 % LEAK FREE JOINTS / IMPERVIOUS WALLS
HYDRO TESTED PRIOR TO INSTALLATION
Sewerage Tanks •
•
NO WATERPROOFING OR COATING
SAFE UNDER TRAFFIC
Irrigation Water Tanks • UV RESISTANT

Potable Water Tanks •

•
EASILY CLEANED, NO ALGAE GROWTH
/21*/,)('85$%/( 0,1<($56
Stormwater Retention • MAINTENANCE FREE

Detention Tanks •
•
100% LOCAL PRODUCT
APPROVED BY GOVERNMENT
Waste / Septic Tanks
Industrial Tanks
Chemical Storage Tanks
Silos

 upi.ae 19
TANKS & RESERVOIRS
PP / HDPE
Concept
Tanks are manufactured as to resist the static
horizontal or vertical pressure. The tank walls are
produced to resist the radial and axial loads induced
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FRQVLGHUDEOH KHLJKW HJ ! P  FDQ DOVR EH SURGXFHG
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should be in compliance with BSEN 1295 or to other
applicable international standard. Factors such uch as
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ZDWHU
table, soil characteristics and other installation
ation
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blocks should be provided if deemed
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Manufacturing
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is extruded, it is allowed to cool in open space and therefore
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are installed onto the tank. The sizes and orientation of the
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allows for more precise installation of the tank at site
and save time and it is cost effective. The entire
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WKHQHHGIRUDQ\PDMRUDGGLWLRQDOZRUN
to be done at site.

20 upi.ae 21
 PE LINER
T-LOCK & PLAIN

8WLOLVLQJ Properties Description

\HDUVRI
experience Material PE
ZLWKSRO\HWK\OHQH Thickness 3ODLQ²PPWRPP
pipe extrusion, Union
3LSHV,QGXVWU\//&QRZ With T-lock 1.6mm to 3.5mm
manufactures PE Liner
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Colors Black 2WKHUFRORUVRQUHTXHVW
protection for concrete pipes, other
structures and applications. PE is Applications /LQLQJRI5&3LSHV3&&
WKHPRVWFKHPLFDOO\UHVLVWDQWPHPEHURI 8QLWV8QGHUJURXQG
WKHSRO\ROHÀQIDPLO\RQDFFRXQWRILWVGHQVH Structures, Foundations,
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XVHGPHPEUDQHLQYDULRXVDSSOLFDWLRQV,WRIIHUVJUHDW
Culverts, Reservoirs and
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severe stresses of weather and it is manufactured from the
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22 upi.ae 23
PE LINER
Applications
- Internal protection concrete sewers,
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- External protection foundations and
sub-structures
- Internal / external protection culverts
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corrosive liquids
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,QWHUQDOOLQLQJRIUHVHUYRLUV

Properties
Test Units Value Standard

PE Material
'HQVLW\ JFF • ,62$670'
Color Black Other colors on request
Carbon Black Content % 2.00 - 3.00 ASTM D1603
0HOW)ORZ,QGH[ NJ JPLQ ” ,62$670'
OIT min. !#o C $670'

Sheet Dimensions
7KLFNQHVV 7/RFN mm 1.60 - 3.50 $670'
7KLFNQHVV 3ODLQ mm PP $670'
/HQJWK m As required

Advantages Physical properties

• No chloride and sulphates attacks Durometer Hardness -1sec Shore-D • ASTM D2240
• (QYLURQPHQWDO)ULHQGO\ (VWLGDPD
• 6HOHFWHGSRO\HWK\OHQHUHVLQVSURYLGLQJÁH[LELOLW\ • 1R+\GURJHQ6XOSKLGHDWWDFNV • ASTM D2240
Durometer Hardness -10sec Shore D
DQGVWUHQJWK • ([FHOOHQWSK\VLFDODQGPHFKDQLFDOSHUIRUPDQFH
7HQVLOH6WUHQJWK#\LHOG MPa • $670'
• (DVLO\FXWWRVXLWDQ\VKDSHRUIRUP • +LJKWHDULQJUHVLVWDQFH
• *RRGGHIRUPDWLRQDGDSWDELOLW\ 7HQVLOH6WUHQJWK#EUHDN MPa • $670'
• ,GHDOSURWHFWLRQDJDLQVWFRUURVLYHHOHPHQWV
• +LJKSXQFWXUHUHVLVWDQFH (ORQJDWLRQDWEUHDN % ! $670'
• Suitable for potable water applications
• /RZFRHIÀFLHQWRIIULFWLRQ • +LJKDJLQJUHVLVWDQFH Tear resistance N • ASTM D1004
• +LJKUHVLVWDQFHWRDEUDVLRQ • +LJK89UHVLVWDQFH Puncture resistance N • $670'
• 3HUIHFWO\ZHOGDEOHIRUFRPSOHWHVHDOLQJ • Anti-acid & alkali Water Absorption % ” ASTM D570
• Perfect water proof performance • ([FHOOHQWORZKLJKWHPSHUDWXUHUHVLVWDQFH
• 6HHSDJHDQGKXPLGLW\UHVLVWDQFH • 6DIHORQJOLIHVSDQ

24 upi.ae 25
Injection Molding Industrial Pallets

UPI makes plastic pallets and skids

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GXUDEOHVWURQJUHVLVWDQWWREDFWHULDOJURZWK
VWHULOH HDV\ WR FOHDQ DQG QRW FRQGXFWLYH
WR FURVVFRQWDPLQDWLRQ 6RPH RI WKH PDQ\
industries that use plastic pallets include material
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PDQXIDFWXULQJ PHGLFDO HTXLSPHQW DJULFXOWXUH
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SDFNDJLQJ VKLSSLQJ SDFNDJLQJ SRVWDO
services, chemical, and more.

26 upi.ae 27
 Quality, Health, Safety &
Environment Commitment
Quality Assurance
and Quality Control
<70PZ0:6 !JLY[PÄLKJVTWHU`MYVT<2(:
HWWYV]LK JLY[PÄJH[PVU IVK` >L HYL PU [YHUZP[PVU
phase to get certify for latest ISO 9001: 2015 standard.

UPI ensures the quality requirements of the Client are

met at every stage. This is typically by way of a project
ZWLJPÄJ 0UZWLJ[PVU  ;LZ[ 7SHU HNYLLK ^P[O [OL
Client. In all situations, UPI has a comprehensive
Quality Control system that monitors every
stage of production, from receipt of raw
material to delivery of product.
Health & Safety
<70 PZ 6/:(:!  JLY[PÄLK JVTWHU`
MYVT<2(:HWWYV]LKJLY[PÄJH[PVUIVK` UPI’s
resident HSE team is dedicated to eliminating
hazards and reducing associated risk to a level ass
low as reasonably practicable.

Environment
<70PZ0:6!JLY[PÄLKJVTWHU`MYVT<2(:
HWWYV]LKJLY[PÄJH[PVUIVK`>LHYLPU[YHUZP[PVUWOHZL
to get certify for latest ISO 14001: 2015 standard.
Welded plastics pipes are recognized as one of the
major factors in reducing water leakage around
the world. UPI ensures that their facilities
do not pollute the environment and aim
to re-cycle over 90% of the waste
produced.

 upi.ae 29
 Technical Support
UPI’s experienced professional staff can provide
Site Services:
comprehensive technical support regarding: UPI has established a full range of site
- Material selection services which can be tailored to suit the
- Design Criteria; Methods and Standards requirements of the Client and the Project.
(WWSPJH[PVUVM:WLJPÄJH[PVUZHUK:[HUKHYKZ UPI has a wide range of site welding,
- Pipe selection and approvals installation and testing machinery covering
- Jointing techniques all pipe sizes from 63mm to 3000mm diameter
:LSLJ[PVUVMÄ[[PUNZHUKÄ_PUNZ for PP & PE Pipes and Fittings.
- Installation techniques
- Testing methods

UPI maintains a comprehensive technical reference

library which includes most relevant current
Contract Options Include:
International Standards.
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WWVY[
:\WWS`VMWPWLHUKÄ[[PUNZ^LSKPUNZ\WLY]PZPVUPVU
:\WWS`VMWPWLHUKÄ[[PUNZ^LSKLYZHUK^LSKPUNTHJOPULZ
KPUNTHJOPULZ
Weld and welder testing
:\WWS`HUK0UZ[HSSH[PVUVMWPWLZHUKÄ[[PUNZPUJS\KPUN[LZ[PUN
Full EPC Contract Service

Customer
Service
UPI has invested in staff recruitment and
training to provide unrivalled customer
care and support. UPI’s customers are
assured of the company’s full support in
all aspects of plastics pipeline technology
from pipe selection and design through
installation and testing. Each production
run is tailored to our customer’s
requirements and pipe lengths
can be adjusted to maximize
transport and installation
LMÄJPLUJPLZ

30 upi.ae 31
32 upi.ae 33
 Awards
UPI is awarded by Gulf Petrochemicals and Chemicals Association (GPCA)
Approvals
We’ve achieved results for our clients in Infrastructure, building and Oil
for excellence in plastic products and processes for development of various HUK.HZ^VYRZ6\YJSPLU[ZÄUKYLHS]HS\LPU^VYRPUN^P[O\ZILJH\ZLVM
WPVULLYPUNHUKPUUV]H[P]LWYVK\J[ZTHU\MHJ[\YLKÄYZ[[PTLPU[OL^VYSK" the quality of product that we manufacture with innovative technologies
and world-class machinery. Most of all, it’s because our focus is on client
1) Fully rated HDPE reducing Tee – 2000 mm diameter
outcomes. Just a few of the many organisations are listed below.
(Excellence Award – 2012 )
2) Butt fusion welding of PP (Block Co-polymer) pipes – ID 3000 mm
,_JLSSLUJL(^HYKÄYZ[Y\UULY\W¶
3) Large diameter GRP-PE-GRP coupling spool – OD 2167 mm
(Excellence Award – 2016) Infrastructure Oil and Gas Consultants

Office of the Takreer Hyder

H.H. President Abu Dhbai Consulting
Abu Dhbai

Muniecipality Tebodine
Borouge
of Abu Dhbai Consultans
Abu Dhbai
UAE Engineers

Abu Dhbai
Sewerage Services ZADCO Ital
Co(ADSSC) Abu Dhbai Consult
UAE

Abu Dhbai Petrolem

Distribution Development
AECOM
Co(ADDC) Oman (PDO)
UAE OMAN

Qatar
Dar
Ashghal, Qatar Petrolem
Al Handasah
Qatar

Kahra-Maa Saudi Aramco Dorsch

Qatar KSA Consult

Emirates Mott
ADCO
Nuclear Energy MacDonald
Abu Dhabi
Corporation

Al Ain
ADGAS KEO
Distribution Co.
Abu Dhabi

Ministry of De Leuw
Tatweer
Housing Cather Ltd.
Petrolem
Electricity and (Parsons Group)
Bahrain
Water, Oman

Ministry of LEAD
Municipal Affairs Kuwait CONSULT
& Agriculture Oil Company
Qatar

34 upi.ae 35
 Major EPC Projects
Sea Water Outfall
for RRE Project

Sea Water Intake & Outfall Projects Client: Takreer

Size: 2,000mm
Quantity: 22,500 metres (Onshore)
Using Polypropylene (PP) Pipes Scope: EPC Contract

Sea Water Intake

for CBDC Project
Client: Takreer
Size: 3,000mm
Quantity: 4,150 metres (Offshore)
Scope: EPC Contract

Sea Water Intake

for RRE Project
Sea Water Intake for
SSea
Client: Takreer Bor
Borouge 3 Project
Size: 3,000mm
Quantity: 16,400 metres (Offshore) Clien Borouge
Client:
Scope: EPC Contract Size: 3,000mm
Quantity: 15,400 metres (Offshore)
Quan
Scope: EPC Contract
Scop
36 upi.ae 37
 Cooling & Return Water Supply Lines Using
Typical Major Projects

Polyethylene (PE) Pipes and Fittings

Underground HDPE Onshore for

Borouge 3 Project (U&O)

Client: BOROUGE
Main Contractor: Hyundai
Size: 2,000mm to 63mm PN20 to PN6.3
Quantity: 110,000 Metres
Material: HDPE
Scope: Supply & Installation

Underground HDPE Onshore for

Borouge 3 Project (LDPE & PO Plant)

Client: BOROUGE
Main Contractor: TSJ
Size: 2,000mm to 63mm PN20 to PN6.3
Quantity: 18,000 Metres
Material: HDPE
Scope: Supply & Installation

 upi.ae 39
 ,MÅ\LU[>H[LY0UQLJ[PVU3PUL
Typical Major Projects

Using Polyethylene (PE) Pipes ENEC – Braka Nuclear Power Plant

Supply & Welding of Safety Related PE

Pipes & Fittings
6,480 m of 36” OD (914mm) SDR17 &
SDR13.6 Fittings,
ASTM 714, ASME Code Case N-755-1
UPI is the pioneer Vendor approved in
mid of 2012 by ENEC/KEPCO/HSJV for
Safety Related HDPE – Pipes and Fittings
for the Nuclear Application (As per Code
Case N755-1, ASME Boiler and Pressure
Vessel Standards Committee).
2013-2014, UPI has supplied and
installed Safety Related HDPE-Pipes and
Fittings for Barakah Nuclear Project / Abu
Dhabi – UAE.

,MÅ\LU[>H[LY
Injection Line
Client: ZADCO
Size: 560mm SDR7.27
Operating Pressure: 25 bar
Quantity: 4,600 Metres (Offshore)
Material: HDPE
Scope: EPC Contract

40 upi.ae 41
 Bradley Lake Hydroelectric
Typical Major Projects

Power Plant Alaska

Project: West Fork Upper Battle Creek Diversion
HDPE Orange Pipes & Fittings 2,655 m (1600mm OD) - (SDR 26)

42 upi.ae 43
 MAADEN MINES – KSA NWC - Al Haer Waste
Projects

Supply of Slurry Water HDPE Lines for New Water Conveyor - KSA
Phosphate Plant (Wa’ad Al Shamal)
15,400 m - (710 & 1200 mm OD) - (SDR11 & 13.6) HDPE Pipes - 1,324 m – (3.2m OD – SN 3.9 KN/m²
– 100mm thk.)
500m String Welded with Special Customized
Welding Machine (3.2m) - Butt Fusion
Typical Major
Ma

44 upi.ae 45
46 upi.ae 47
 Techincal Data Sheet Techincal Data Sheet
HDPE Water Pipes as per ISO - 4427, PE 100, HDPE Gas Pipes as per ISO - 4437, PE 100,
Design Stress 8.0 Mpa
Design Stress 5.0 Mpa
Wall Series
Size
S-12.5 (SDR 26) S-8 (SDR 17) S-5 (SDR 11) S-4 (SDR 9) Wall Series
Designation Size
DN Nominal Pressures Designation
S-12.5 (SDR 26) S-8 (SDR 17) S-5 (SDR 11) S-4 (SDR 9)
PN 6.3 PN 10 PN 16 PN 20 DN Nominal Pressures
de e di e di e di e di PN 3.9 PN 6.3 PN 10 PN 12
kg/m* kg/m* kg/m* kg/m*
mm mm mm mm mm mm mm mm mm de e di e di e di e di
kg/m* kg/m* kg/m* kg/m*
16 - - - - - - - - - 2.0 12.0 0.10 mm mm mm mm mm mm mm mm mm
16 - - - - - - - - - 2.0 12.0 0.10
20 - - - - - - 2.0 16.0 0.12 2.3 15.4 0.14
25 - - - - - - 2.3 20.4 0.18 3.0 19.0 0.22 20 - - - - - - 2.0 16.0 0.12 2.3 15.4 0.14
25 - - - - - - 2.3 20.4 0.18 3.0 19.0 0.22
32 - - - 2.0 28.0 0.20 3.0 26.2 0.29 3.6 24.8 0.34
32 - - - 2.0 28.0 0.20 3.0 26.2 0.29 3.6 24.8 0.34
40 - - - 2.4 35.2 0.31 3.7 32.6 0.45 4.5 31.0 0.53
40 - - - 2.4 35.2 0.31 3.7 32.6 0.45 4.5 31.0 0.53
50 2.0 46.0 0.32 3.0 44.0 0.47 4.6 40.8 0.69 5.6 38.8 0.82
50 2.0 46.0 0.32 3.0 44.0 0.47 4.6 40.8 0.69 5.6 38.8 0.82
63 2.5 58.0 0.48 3.8 55.4 0.75 5.8 51.4 1.09 7.1 48.8 1.30
63 2.5 58.0 0.48 3.8 55.4 0.75 5.8 51.4 1.09 7.1 48.8 1.30
75 2.9 69.2 0.69 4.5 66.0 1.05 6.8 61.4 1.53 8.4 58.2 1.83
75 2.9 69.2 0.69 4.5 66.0 1.05 6.8 61.4 1.53 8.4 58.2 1.83
90 3.5 83.0 0.99 5.4 79.2 1.52 8.2 73.6 2.20 10.1 69.8 2.64
90 3.5 83.0 0.99 5.4 79.2 1.52 8.2 73.6 2.20 10.1 69.8 2.64
110 4.2 101.6 1.45 6.6 96.8 2.24 10.0 90.0 3.26 12.3 85.4 3.91
110 4.2 101.6 1.45 6.6 96.8 2.24 10.0 90.0 3.26 12.3 85.4 3.91
125 4.8 115.4 1.87 7.4 110.2 2.87 11.4 102.2 4.23 14.0 97.0 5.05
125 4.8 115.4 1.87 7.4 110.2 2.87 11.4 102.2 4.23 14.0 97.0 5.05
140 5.4 129.2 2.36 8.3 123.4 3.59 12.7 114.6 5.26 15.7 108.6 6.34
160 6.2 147.6 3.09 9.5 141.0 4.69 14.6 130.8 6.91 17.9 124.2 8.25 140 5.4 129.2 2.36 8.3 123.4 3.59 12.7 114.6 5.26 15.7 108.6 6.34

180 6.9 166.2 3.85 10.7 158.6 5.92 16.4 147.2 8.73 20.1 139.8 10.40 160 6.2 147.6 3.09 9.5 141.0 4.69 14.6 130.8 6.91 17.9 124.2 8.25

200 7.7 184.6 4.77 11.9 176.2 7.31 18.2 163.6 10.80 22.4 155.2 12.90 180 6.9 166.2 3.85 10.7 158.6 5.92 16.4 147.2 8.73 20.1 139.8 10.40

225 8.6 207.8 5.99 13.4 198.2 9.28 20.5 184.4 13.60 25.2 174.6 16.30 200 7.7 184.6 4.77 11.9 176.2 7.31 18.2 163.6 10.80 22.4 155.2 12.90

250 9.6 230.8 7.41 14.8 220.4 11.40 22.7 204.6 16.70 27.9 194.2 20.10 225 8.6 207.8 5.99 13.4 198.2 9.28 20.5 184.4 13.60 25.2 174.6 16.30
280 10.7 258.6 9.24 16.6 246.8 14.30 25.4 229.2 21.00 31.3 217.4 25.10 250 9.6 230.8 7.41 14.8 220.4 11.40 22.7 204.6 16.70 27.9 194.2 20.10
315 12.1 290.8 11.80 18.7 277.6 18.00 28.6 257.8 26.60 35.2 244.6 31.70 280 10.7 258.6 9.24 16.6 246.8 14.30 25.4 229.2 21.00 31.3 217.4 25.10
355 13.6 327.8 14.90 21.1 312.8 23.00 32.2 290.6 33.70 39.7 275.6 40.30 315 12.1 290.8 11.80 18.7 277.6 18.00 28.6 257.8 26.60 35.2 244.6 31.70
400 15.3 369.4 18.80 23.7 352.6 29.00 36.3 327.4 42.80 44.7 310.6 51.20 355 13.6 327.8 14.90 21.1 312.8 23.00 32.2 290.6 33.70 39.7 275.6 40.30
450 17.2 415.6 24.30 26.7 396.6 36.80 40.9 368.2 54.30 50.3 349.4 64.70
400 15.3 369.4 18.80 23.7 352.6 29.00 36.3 327.4 42.80 44.7 310.6 51.20
500 19.1 461.8 30.00 29.7 440.6 45.30 45.4 409.2 66.90 55.8 388.4 79.90 450 17.2 415.6 24.30 26.7 396.6 36.80 40.9 368.2 54.30 50.3 349.4 64.70
560 21.4 517.2 37.70 33.2 493.6 56.90 50.8 458.4 83.80 62.5 435.0 97.00
500 19.1 461.8 30.00 29.7 440.6 45.30 45.4 409.2 66.90 55.8 388.4 79.90
630 24.1 581.8 47.70 37.4 555.2 71.90 57.2 515.6 106.00 70.5 489.0 126.00
560 21.4 517.2 37.70 33.2 493.6 56.90 50.8 458.4 83.80 62.5 435.0 97.00
710 27.2 655.6 60.50 42.1 625.8 91.40 64.5 581.0 133.9 - - -
630 24.1 581.8 47.70 37.4 555.2 71.90 57.2 515.6 106.00 70.5 489.0 126.00
800 30.6 738.8 76.70 47.4 705.2 116.00 72.6 654.8 170.1 - - -
710 27.2 655.6 60.50 42.1 625.8 91.40 64.5 581.0 133.9 - - -
900 34.4 831.2 97.00 53.3 793.4 147.00 81.7 736.6 215.2 - - -
800 30.6 738.8 76.70 47.4 705.2 116.00 72.6 654.8 170.1 - - -
1000 38.2 923.6 120.00 59.3 881.4 181.00 90.2 819.6 265.7 - - -
1200 45.9 1108.2 172.00 67.9 1064.2 256.04 - - - - - - 900 34.4 831.2 97.00 53.3 793.4 147.00 81.7 736.6 215.2 - - -

1400 53.5 1293.0 234.00 82.4 1235.0 348.00 - - - - - - 1000 38.2 923.6 120.00 59.3 881.4 181.00 90.2 819.6 265.7 - - -
1600 61.2 1477.6 306.00 94.1 1411.0 453.00 - - - - - - 1200 45.9 1108.2 172.00 67.9 1064.2 256.04 - - - - - -
1800 69.1 1661.8 392 105.9 1588.2 587 - - - - - - 1400 53.5 1293.0 234.00 82.4 1235.0 348.00 - - - - - -
1600 61.2 1477.6 306.00 94.1 1411.0 453.00 - - - - - -
2000 76.9 1846.2 485 117.6 1764.8 724 - - - - - -

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 Techincal Data Sheet Techincal Data Sheet

FLANGES STUB ENDS

d1 SDR - 11 SDR - 17
Pipe Z 10 BAR Z 16 BAR
s d3 d4 z h1 h3 s d3 d4 z h1 h3
Size DI A F Thick No. of DI A F Thick No. of mm mm mm mm mm mm mm mm mm mm mm mm mm
mm mm mm mm Dia. mm Holes mm mm mm Dia. mm Holes 20 2.0 27.0 45.0 50.0 7.0 30.0 - - - - - -
50 165 66 125 18 16 4 165 66 125 18 16 4 25 2.3 33.0 58.0 50.0 9.0 28.0 - - - - - -

63 185 78 145 18 16 4 185 78 145 18 16 4 32 3.0 40.0 68.0 50.0 10.0 27.0 - - - - - -

75 200 90 160 18 16 8 200 90 160 18 16 8 40 3.7 50.0 78.0 50.0 11.0 24.0 - - - - - -
50 4.6 61.0 88.0 50.0 12.0 23.0 3.0 61.0 88.0 50.0 12.0 23.0
90 200 110 160 18 16 8 200 110 160 18 16 8
63 5.8 75.0 102.0 50.0 14.0 16.0 3.8 75.0 102.0 50.0 14.0 16.0
110 220 128 180 18 16 8 220 128 180 18 16 8
75 6.9 89.0 122.0 50.0 16.0 14.0 4.5 89.0 122.0 50.0 16.0 14.0
125 250 135 210 18 16 8 250 135 210 18 16 8 90 8.2 105.0 138.0 80.0 17.0 43.0 5.4 105.0 138.0 80.0 17.0 43.0
140 285 158 210 22 16 8 285 158 210 22 16 8 110 10.0 125.0 158.0 80.0 18.0 37.0 6.6 125.0 158.0 80.0 18.0 37.0
160 285 178 240 22 16 8 285 178 240 22 16 8 125 11.4 132.0 158.0 80.0 25.0 35.0 7.4 132.0 158.0 80.0 18.0 42.0
180 285 188 240 22 17 8 285 188 240 22 17 8 140 12.8 155.0 188.0 80.0 25.0 27.0 8.3 155.0 188.0 80.0 18.0 34.0

200 340 235 295 22 17 8 340 235 295 22 17 12 160 14.6 175.0 212.0 80.0 25.0 27.0 9.5 175.0 212.0 80.0 18.0 34.0
180 16.4 180.0 212.0 80.0 30.0 20.0 10.7 180.0 212.0 80.0 20.0 30.0
225 340 238 295 22 19 8 340 238 295 22 19 12
200 18.2 232.0 268.0 100.0 32.0 28.0 11.9 232.0 268.0 100.0 24.0 36.0
250 395 288 350 22 19 12 405 288 355 26 19 12
225 20.5 235.0 268.0 100.0 32.0 38.0 13.4 235.0 268.0 100.0 24.0 46.0
280 395 294 350 22 21 12 405 294 355 26 21 12 250 22.8 285.0 320.0 100.0 35.0 25.0 14.8 285.0 320.0 100.0 25.0 35.0
315 445 338 400 22 21 12 460 338 410 26 21 12 280 25.5 291.0 320.0 100.0 35.0 35.0 16.6 291.0 320.0 100.0 25.0 45.0

355 505 376 460 22 23 16 520 376 470 26 23 16 315 28.7 335.0 370.0 100.0 35.0 25.0 18.7 335.0 370.0 100.0 25.0 35.0
355 32.3 373.0 430.0 120.0 40.0 40.0 21.1 373.0 430.0 120.0 30.0 50.0
400 565 430 515 26 24 16 580 430 525 30 24 16
400 36.4 427.0 482.0 120.0 46.0 29.0 23.7 427.0 482.0 120.0 33.0 42.0
450 615 520 565 26 26 20 640 520 585 30 26 20
450 41.0 500.0 550.0 130.0 60.0 10.0 26.7 500.0 550.0 120.0 46.0 14.0
500 670 533 620 26 28 20 715 533 650 33 28 20 500 45.5 530.0 585.0 120.0 60.0 10.0 29.7 530.0 585.0 120.0 46.0 24.0
560 780 600 725 30 28 20 840 600 770 36 28 20 560 51.0 615.0 685.0 130.0 60.0 10.0 33.2 615.0 685.0 120.0 50.0 10.0
630 780 650 725 30 31 20 840 650 770 36 31 20 630 57.3 642.0 685.0 120.0 60.0 20.0 37.4 642.0 685.0 120.0 50.0 30.0

710 895 743 840 30 35 24 910 743 840 36 35 24 710 - - - - - - 42.1 737.0 800.0 120.0 50.0 20.0

800 1015 845 950 33 38 24 1025 845 950 39 38 24 800 - - - - - - 47.4 840.0 905.0 120.0 52.0 18.0

900 1115 947 1050 33 42 28 1125 947 1050 39 42 28 900 - - - - - - 53.3 944.0 1005.0 120.0 55.0 15.0

1000 1230 1050 1160 36 45 28 1255 1050 1170 42 45 28 1000 - - - - - - 59.3 1047.0 1110.0 140.0 60.0 10.0

1200 1455 1260 1380 39 52 32 1485 1260 1390 48 52 32 1200 - - - - - - 70.6 1245.0 1330.0 170.0 70.0 70.0

1400 1675 1470 1590 42 55 36 1685 1470 1590 48 55 36 1800 - - - - - - 105.9 1850 1970 230 130 40

1600 1915 1680 1820 48 60 40 1930 1680 1820 56 60 40 2000 - - - - - - 117.6 2050 2200 250 150 40

Note: Other SDR available on request.

50 upi.ae 51
 Techincal Data Sheet Techincal Data Sheet

EQUAL TEE
BENDS

Outer Diameter(d1) Wall thickness mm

Pipe le 1 l1 Zk1 Pipe size
Size Min. Max. SDR 17 SDR 11
90 Deg bend 60 & 45 Deg bend 30 & 22.5 Deg bend mm mm Min. Max. Min. Max.
mm +/- 5% +/- 5% +/- 5% mm
Outer Angle ( +/-2º)
Diameter(d) Wall thickness mm le r Z (+/- 5%)
50 50 50.5 3 3.5 4.6 5.3 150 350 175 50
Pipe size
Pipe size Min. Max. SDR 17 SDR 11 Min 90º 60º 45º 30º 22.5º 63 63 63.6 3.8 4.4 5.8 6.7 150 370 185 63

mm mm mm Min. Max. Min. Max. mm mm mm mm mm mm mm mm 75 75 75.7 4.5 5.2 6.8 7.9 150 400 200 75
90 90 90.9 5.4 6.3 8.2 9.5 135 315 245 218 194 194 90 90 90 90.9 5.4 6.3 8.2 9.5 150 410 205 90

110 110 111.0 6.6 7.6 10.0 11.5 165 315 245 218 194 194 110 110 110 111.0 6.6 7.6 10.0 11.5 150 410 205 110

125 125 126.2 7.4 8.6 11.4 13.2 188 338 258 228 200 200 125 125 125 126.2 7.4 8.6 11.4 13.2 150 430 215 125

140 140 141.3 8.3 9.6 12.7 14.7 210 360 271 237 206 206 140 140 140 141.3 8.3 9.6 12.7 14.7 150 440 220 140
150
160 160 161.5 9.5 11.0 14.6 16.8 240 390 288 249 214 214 160 160 160 161.5 9.5 11.0 14.6 16.8 150 460 230 160

180 180 181.7 10.7 12.4 16.4 19.6 270 420 305 262 222 222 180 180 180 181.7 10.7 12.4 16.4 19.6 150 480 240 180

200 200 201.8 11.9 13.7 18.2 21.8 300 450 323 274 230 230 200 200 200 201.8 11.9 13.7 18.2 21.8 150 500 250 200

225 225 227.1 13.4 15.5 20.5 24.5 338 488 345 290 241 241 225 225 225 227.1 13.4 15.5 20.5 24.5 150 530 265 225

250 250 252.3 14.8 17.1 22.7 27.2 375 625 466 412 350 350 250 250 250 252.3 14.8 17.1 22.7 27.2 250 750 375 250
250
280 280 282.6 16.6 19.9 25.4 30.4 420 670 492 424 362 362 280 280 280 282.6 16.6 19.9 25.4 30.4 250 780 390 280
315 315 317.9 18.7 22.4 28.6 34.3 473 773 576 498 428 428 315 315 315 317.9 18.7 22.4 28.6 34.3 340 1000 500 315
355 355 358.2 21.1 25.3 32.2 38.6 533 833 608 520 443 443 355 355 355 358.2 21.1 25.3 32.2 38.6 375 1300 650 355
300
400 400 403.6 23.7 28.4 36.3 43.5 600 900 646 548 461 461 400 400 400 403.6 23.7 28.4 36.3 43.5 450 1400 700 400
450 450 454.1 26.7 32.0 40.9 49.0 675 975 689 580 481 481 450 450 450 454.1 26.7 32.0 40.9 49.0 475 1500 750 450
500 500 504.5 29.7 35.6 45.4 54.4 750 1100 783 665 551 551 500 500 500 504.5 29.7 35.6 45.4 54.4 530 1560 780 500
560 560 565.0 33.2 39.8 50.8 60.7 840 1190 835 698 575 575 560 560 560 565.0 33.2 39.8 50.8 60.7 520 1600 800 560
630 630 635.7 37.4 44.8 57.2 67.1 350 945 1295 896 741 603 603 630 630 630 635.7 37.4 44.8 57.2 67.1 585 1800 900 630
710 710 716.4 42.1 50.5 64.6 76.9 1065 1415 965 792 636 636 710 710 710 716.4 42.1 50.5 64.6 76.9 595 1900 950 710
800 800 807.2 47.4 56.8 72.8 86.7 1200 1550 1043 847 672 672 800 800 800 807.2 47.4 56.8 72.8 86.7 600 2000 1000 800
900 900 908.1 53.3 63.2 81.9 97.5 1350 1750 1179 960 762 762 900 900 900 908.1 53.3 63.2 81.9 97.5 650 2200 1100 900
1000 1000 1009.0 59.3 69.2 91.0 108.3 1500 1900 1266 1022 802 802 1000 1000 1000 1009.0 59.3 69.2 91.0 108.3 700 2400 1200 1000
1200 1200 1210.0 70.6 80.5 109.1 129.9 400 1800 2100 1400 1200 900 900 1200 1200 1200 1210.0 70.6 80.5 109.1 129.9 950 3100 1550 1200
1400 1400 1412.6 82.4 98.1 127.3 151.5 2100 2500 1650 1440 1200 1200 1400 1400 1400 1412.6 82.4 98.1 127.3 151.5 1050 3500 1820 1400
1600 1600 1614.0 94.2 112.1 145.5 173.2 2400 3100 1400 1670 1450 1450 1600 1600 1600 1614.0 94.2 112.1 145.5 173.2 1200 4000 2080 1600
1800 1800 1816.2 105.9 116.6 - - 600 2700 3300 2160 1730 1330 1130 1800
2000 2000 2018 117.6 129.5 - - 1600 5000 2600 2000
2000 2000 2018 117.6 129.5 - - 750 3000 3750 2490 2000 1560 1340 2000

Note: Other SDR available on request.

52 upi.ae 53
 Techincal Data Sheet Techincal Data Sheet

54 upi.ae 55