HDPE Catalog
HDPE Catalog
HDPE Catalog
com
COMPANY PROFILE
AlMunif Pipes Group Established in 1987 in Riyadh- Kingdom of Saudi Arabia
and has grown into one of the front runners in the pipe industry in Saudi
Arabia and Middle East. An established leader in this industry, it has played
a key role in the country’s progress and development, and has continually
contributed in the growth of the water pipeline of the region -- the very life
blood of the nation.
To address this need, AlMunif Pipes has invested on new pipe technologies
and machineries to boost its production capability. With these innovations,
AlMunif Pipes has kept up to date with the latest advancement in the field
of international pipe manufacturing. The company proudly manages its
own UPVC plants, HDPE, PP-R, GRP,Rubbers and PVC-CPVC Compounds
with state-of-the-art manufacturing facilities.
Rubber gaskets and elastomeric seals for its pipes and fittings are wholly
produced by its own Rubber Factory.
We believe in dealing with our customer with respect and faith. We grow
through creativity, invention and innovation. We integrate honesty, integrity
and business ethics into all aspects of our business functioning.
ALMUNIF PIPES | 1
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Page CONTENTS
4 Why HDPE Pipes
5 • Field of application of HDPE Pipes
6 • Manufacturing Standards
7 • Raw Material
8 • Design
11 • Quality Control
29 Assembly Procedure
30 • Butt welding
31 • Electrofusion
32 Installation
ALMUNIF PIPES | 3
WHY HDPE PIPES?
EXCELLENT PERFORMANCE
HDPE is characterized by the combination of superior performance
for the production of pipes with a good long term strength and long
life which makes it the best for transportation of water and gaseous
fuels.
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FIELDS OF APPLICATION
HDPE PIPES
R
D
IN E AS
G
S
K I N G W AT EOU EL
S FU
Non toxic HDPE pipes will not affect the taste, HDPE pipes shows superior resistance to
color or smell of drinking water. most chemicals which qualify it to used for
transporting fuels at elevated pressures.
IR
SO
ER
M
IG
R
L,
E
AT T
I
A
ION SYS WA
STE W
HDPE pipes are ideal for agricultural irrigation HDPE pipes are used for underground drain-
and sprinkler systems. age systems, waste discharge systems,
drainage soil.
ALMUNIF PIPES | 5
WHY HDPE PIPES?
MANUFACTURING STANDARDS
6 | www.ALMUNIFPIPES.com
RAW MATERIAL
Material Data Sheet
Material Data Sheet of High Density Polyethylen
Property PE 100 PE 80 Unit Test Method
WATER QUALITY
Our HDPE pipes are suitable for drinking water. Due to the high quality of our HDPE pipes. It has no
effect on water taste, odor, appearance of water and growth of aquatic micro-organisms.
UV RESISTANCE
HDPE 80 and HDPE 100 materials are compounded with special additional including UV stabilizers,
which protect the pipe from degradation caused by intensive ultra violet light. For specific appli-
cations, such as pipework above the ground, where it is known that the pipe will be subjected to
UV light, the material can be compounded with carbon black which provides additional long-term
protection.
ALMUNIF PIPES | 7
WHY HDPE PIPES?
CHEMICAL RESISTANCE:
Our HDPE pipes are generally resistant to the chemicals commonly used for water treatment and
disinfection. Our HDPE pipes have excellent resistance to naturally occuring chemicals found in the
soil. For industrial purposes our HDPE 100 pipes have excellent resistance to different media.
Maximum Operating Temperature for PE 100 in different media:
Medium Maximum operating temperature °C PE 100
Sulphuric Acid 30% 60
Hydrochloric Acid 20% 60
Phosphoric Acid 85% 60
Nitric Acid 30% 40
Chromic Acid 20% 20
Hydrofluoric Acid 40% 40
Formic Acid 50% 40
Caustic Soda Solution 30% 60
Acetone Technical Grade 40
Ethanol 96% 60
DESIGN
LIFETIME:
HDPE Material has a 50 year life time at 20 °C, but for example PE 100 has actual strength greater
than the design strength and hence the expected resulting service lifetimes are greatly in excess of
the nominal 50-year requirement when the pipe is operating within its design envelope.
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Allowable Working Pressure for Pipes Made of PE80, (S) Conveying Water
Pipe series (S)
25 20 16 12,5 10.5 10 8.3 8 6.3 5 4
Temperature Years of
Standar Dimension Ratio (SDR)
˚C service
51 41 33 26 22 21 17.6 17 13.6 11 9
Allowable Working Pressure (bar)
5 3.2 4.0 5.1 6.4 7.7 8.1 9.7 10.1 12.8 16.1 20.3
10 3.1 4.0 5.0 6.3 7.6 8.0 9.5 10.0 12.6 15.9 20.0
10 25 3.1 3.9 4.9 6.1 7.4 7.8 9.3 9.8 12.3 15.5 19.5
50 3.0 3.8 4.7 6.0 7.2 7.6 9.1 9.5 12.0 15.1 19.0
100 2.9 3.7 4.7 5.9 7.2 7.5 8.9 9.4 11.8 14.9 18.8
5 2.7 3.4 4.2 5.4 6.5 6.8 8.1 8.5 10.7 13.5 17.0
10 2.6 3.3 4.1 5.2 6.3 6.6 7.9 8.3 10.4 13.1 16.5
20 25 2.5 3.2 4.1 5.1 6.2 6.5 7.7 8.1 10.3 12.9 16.3
50 2.5 3.2 4.0 5.0 6.0 6.4 7.4 8.0 10.0 12.5 16.0
100 2.4 3.1 3.9 4.9 5.9 6.2 7.4 7.8 9.8 12.3 15.5
5 2.2 2.8 3.5 4.5 5.4 5.7 6.8 7.1 9.0 11.3 14.3
10 2.2 2.8 3.5 4.4 5.3 5.6 6.7 7.0 8.8 11.1 14.0
30
25 2.1 2.7 3.4 4.3 5.2 5.5 6.5 6.9 8.7 10.9 13.8
50 2.1 2.7 3.4 4.2 5.1 5.4 6.4 6.7 8.5 10.7 13.5
5 1.9 2.4 3.0 3.8 4.7 4.9 5.8 6.1 7.7 9.7 12.3
10 1.9 2.4 3.0 3.8 4.6 4.8 5.7 6.0 7.6 9.5 12.0
40
25 1.8 2.3 2.9 3.7 4.5 4.7 5.6 5.9 7.4 9.3 11.8
50 1.8 2.3 2.9 3.6 4.4 4.6 5.5 5.7 7.2 9.1 11.5
5 1.6 2.1 2.6 3.3 4.0 4.2 5.0 5.2 6.6 8.3 10.5
50 10 1.6 2.0 2.5 3.2 3.9 4.1 4.9 5.1 6.4 8.1 10.2
15 1.6 2.0 2.5 3.2 3.9 4.1 4.9 5.1 6.4 8.1 10.2
60 5 1.4 1.8 2.3 2.9 3.5 3.7 4.4 4.6 5.8 7.3 9.2
70 2 1.3 1.6 2.0 2.6 3.1 3.3 3.9 4.1 5.2 6.5 8.2
Safety factor C = 1.25
Reference DIN 8074: 2011-12
5 1
10 2
15 3
20 4
25 5
30 6
35 7
40 8
ALMUNIF PIPES | 9
WHY HDPE PIPES?
PRESSURE
Maximum Sustained
Multiply working pressure at (20 ˚C) by these factors
Temperature, (°C)
20 1
25 0.92
30 0.84
35 0.78
40 0.72
3.2 41 -
4 33 41
5 26 33
6 22 -
6.3 21 26
8 17 21
10 13.6 17
12.5 11 13.6
16 9 11
20 7.4 9
25 6 7.4
10
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QUALITY CONTROL
HDPE pipes manufactured by ALMUNIF PIPES are subjected to the following quality program:
IN PROCESS INSPECTION
All visual inspection and dimension measurements are conducted during pipe manufacturing.
LABORATORY TESTING
All physical and mechanical properties of product are conducted
• Hydrostatic Strength
• Melt Flow Rate
• Longitudinal Reversion Test
• Tensile Properties
• Oxidation Induction Time
FINAL INSPECTION
Final inspection conducted to pipes dispatching to the customer to be sure that they are free
from visual physical damages:
ALMUNIF PIPES | 11
WHY HDPE PIPES?
Delivery of raw
material
• Density
• MFR
Incoming goods • Volatile content
control • Moisture content
• Carbon black content
• Carbon black dispersion
• OIT
Raw material
store
• Physical Properties
Lab. Tests
• Mechanical Properties
12 | www.ALMUNIFPIPES.com
WHY HDPE PIPES?
14 | www.ALMUNIFPIPES.com
HDPE PIPES FOR GAS APPLICATIONS
Material : PE 100
Minimum required strength : MRS = 10.0 MPa
Design stress : σs = 5.0 Mpa
Design safety factor : C = 2.0 for gas
Material : PE 80
Minimum required strength : MRS = 8.0 Mpa
Design stress : σs = 4.0 Mpa
Design safety factor : C = 2.0 for gas
Color : Black or Yellow
Length : Sizes from 16mm to 32mm are available
in coils of 100, 200 and 300 up to 1500
meters. Sizes from 40mm to 125mm are
available in coils of 100 meters. larger
diameters are available in straight
lengths of 12 meters. Different lengths 20 x MRS
PN =
can be supplied on request. C x (SDR - 1)
ALMUNIF PIPES | 15
HDPE PIPES FOR WATER
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HDPE PIPES FOR WATER
S 20 S 12.5 S8 S 6.3 S5 S4
PE 80 PN 3.2 PN 5 PN 8 PN 10 PN 12.5 PN 16
PE 100 PN 4 PN 6 PN 10 PN 12.5 PN 16 PN 20
Nominal Outside Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness Wall Thickness
Diameter (mm) (mm) (mm) (mm) (mm) (mm) (mm)
16 - - - - - 2.0
20 - - - - 2.0 2.3
25 - - - 2.0 2.3 3.0
32 - - 2.0 2.4 3.0 3.6
40 - - 2.4 3.0 3.7 4.5
50 - 2.0 3.0 3.7 4.6 5.6
63 - 2.5 3.8 4.7 5.8 7.1
75 - 2.9 4.5 5.6 6.8 8.4
90 - 3.5 5.4 6.7 8.2 10.1
110 - 4.2 6.6 8.1 10.0 12.3
125 - 4.8 7.4 9.2 11.4 14.0
140 - 5.4 8.3 10.3 12.7 15.7
160 - 6.2 9.5 11.8 14.6 17.9
180 - 6.9 10.7 13.3 16.4 20.1
200 - 7.7 11.9 14.7 18.2 22.4
225 - 8.6 13.4 16.6 20.5 25.2
250 - 9.6 14.8 18.4 22.7 27.9
280 - 10.7 16.6 20.6 25.4 31.3
315 7.7 12.1 18.7 23.2 28.6 35.2
355 3.5 13.6 21.1 26.1 32.2 39.7
400 9.8 15.3 23.7 29.4 36.3 44.7
450 11.0 17.2 26.7 33.1 40.9 50.3
500 12.3 19.1 29.7 36.8 45.4 55.8
560 13.7 21.4 33.2 41.2 50.8 62.5
630 15.4 24.1 37.4 46.3 57.2 70.3
710 17.4 27.2 42.1 52.2 64.5 79.3
800 19.6 30.6 47.4 58.8 72.6 89.3
900 22.0 34.4 53.3 66.2 81.7 -
1000 24.5 38.2 59.3 72.5 90.2 -
1200 29.4 45.9 67.9 88.2 - -
1400 34.3 53.5 82.4 102.9 - -
1600 39.2 61.2 94.1 117.6 - -
Material : PE 100 PE 80
Minimum required strength : MRS = 10.0 Mpa MRS = 8.0 Mpa
Design stress : σs = 8.0 Mpa σs = 6.4 Mpa
Design safety factor : C = 1.25 for water C = 1.25 for water
Color : Black Black
Length : sizes from 16mm to 32mm are available
in coils of 100, 200 and 300 up to 1500
meters. Sizes from 40mm to 160mm are
available in coils of 100 meters. larger
diameters are available in straight
lengths of 12 meters. Different lengths
can be supplied on request.
20 x MRS
PN =
C x (SDR - 1)
ALMUNIF PIPES | 17
HDPE PIPES FOR WATER
Material : PE 100
Minimum required strength: : MRS = 10.0 Mpa
Design stress : σs = 8.0 Mpa
Design safety factor : C = 1.25 for water
Color : Black
Length : sizes from 16mm to 32mm are available
in coils of 100, 200 and 300 up to 1500
meters. Sizes from 40mm to 125mm are
available in coils of 100 meters. Larger
diameters are available in straight
lengths of 12 meters. Different lengths
can be supplied on request.
20 x MRS
PN =
C x (SDR - 1)
18 | www.ALMUNIFPIPES.com
PE 100 pressure pipes for water supply according to DIN 8074/8075
SDR 41 SDR 33 SDR 13.6 SDR 11 SDR 9 SDR 7.4
Nominal S 20 S 16 S 6.3 S5 S4 S 3.2
Outside PN 3.2 PN 4 PN 9.9 PN 12.5 PN 15.6 PN 19.2
Diameter Wall Wall Wall Wall Wall Wall
(mm) Weight Weight Weight Weight Weight Weight
Thickness Thickness Thickness Thickness Thickness Thickness
kg/m kg/m kg/m kg/m kg/m kg/m
(mm) (mm) (mm) (mm) (mm) (mm)
Material : PE 100
Minimum required strength : MRS = 10.0 Mpa
Design stress : σs = 6.25 Mpas
Design safety factor : C = 1.6 for water
Color : Black
Length : sizes from 16mm to 32mm are available
in coils of 100, 200 and 300 up to 1500
meters. Sizes from 40mm to 125mm are
available in coils of 100 meters. larger
diameters are available in straight
lengths of 12 meters. Different lengths
can be supplied on request.
20 x MRS
PN =
C x (SDR - 1)
ALMUNIF PIPES | 19
HDPE PIPES FOR WATER
16 - - - - - - - - - - 1.8 0.084
20 - - - - - - 1.8 0.107 1.9 0.112 2.3 0.133
25 - - - - - - 1.9 0.144 2.3 0.171 2.8 0.200
32 - - - - - - 2.4 0.232 2.9 0.272 3.6 0.327
40 - - - - 1.9 0.238 3.0 0.356 3.7 0.430 4.5 0.509
50 - - 1.8 0.287 2.3 0.361 3.7 0.549 4.6 0.666 5.6 0.788
63 1.8 0.364 2.0 0.399 2.9 0.563 4.7 0.873 5.8 1.05 7.1 1.26
75 1.9 0.457 2.3 0.551 3.5 0.807 5.6 1.24 6.8 1.47 8.4 1.76
90 2.2 0.643 2.8 0.791 4.1 1.14 6.7 1.77 8.2 2.12 10.1 2.54
110 2.7 0.943 3.4 1.17 5.0 1.67 8.1 2.62 10.0 3.14 12.3 3.78
125 3.1 1.23 3.9 1.51 5.7 2.16 9.2 3.37 11.4 4.08 14.0 4.87
140 3.5 1.54 4.3 1.88 6.4 2.72 10.3 4.22 12.7 5.08 15.7 6.11
160 4.0 2.0 4.9 2.42 7.3 3.54 11.8 5.50 14.6 6.67 17.9 7.96
180 4.4 2.49 5.5 3.07 8.2 4.47 13.3 6.98 16.4 8.42 20.1 10.1
200 4.9 3.05 6.2 3.84 9.1 5.57 14.7 8.56 18.2 10.4 22.4 12.4
225 5.5 3.86 6.9 4.77 10.3 7.00 16.6 10.9 20.5 13.1 25.2 15.8
250 6.2 4.83 7.7 5.92 11.4 8.59 18.4 13.4 22.7 16.2 27.9 19.4
280 6.9 5.98 8.6 7.40 12.8 10.8 20.6 16.8 25.4 20.3 31.3 24.3
315 7.7 7.52 9.7 9.37 14.4 13.6 23.2 21.2 28.4 25.6 35.2 30.8
355 8.7 9.55 10.9 11.8 16.2 17.3 26.1 26.9 32.2 32.5 39.7 39.1
400 9.8 12.1 12.3 15.1 18.2 21.9 29.4 34.1 36.3 41.3 44.7 49.6
450 11.0 15.3 13.8 19.0 20.5 27.7 33.1 43.2 40.9 52.3 50.3 62.7
500 12.3 19.0 15.3 23.4 22.8 34.2 36.8 53.3 45.4 64.5 55.8 77.3
560 13.7 23.6 17.2 29.4 25.5 42.8 41.2 66.9 50.8 80.8 62.5 97.0
630 15.4 29.9 19.3 37.1 28.7 54.1 46.3 84.6 57.2 102 - -
710 17.4 38.0 21.8 47.2 32.3 68.7 52.2 107 64.5 130 - -
800 19.6 48.1 24.5 59.7 36.4 87.2 58.8 136 - - - -
900 22 60.9 27.6 75.6 41 110 66.1 172 - - - -
1000 24.5 75.2 30.6 93.1 45.5 136 - - - - - -
1200 29.4 108 36.7 134 54.6 196 - - - - - -
1400 34.4 147 42.9 183 63.7 267 - - - - - -
1600 39.2 192 49 238 - - - - - - - -
Material : PE 80
Minimum required strength : MRS = 8.0 Mpa
Design stress : σs = 6.4 Mpa
Design safety factor : C = 1.25 for water
Color : Black
Length : Sizes from 16mm to 32mm are available
in coils of 100, 200 and 300 up to 1500
meters. Sizes from 40mm to 125mm are
available in coils of 100 meters. Larger
diameters are available in straight
lengths of 12 meters. Different lengths
can be supplied on request.
20 x MRS
PN =
C x (SDR - 1)
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PE 80 pressure pipes for water supply according to DIN 8074/8075
SDR 33 SDR 26 SDR 17.6 SDR 11 SDR 9 SDR 7.4
Nominal S 16 S 12.5 S 8.3 S5 S4 S 3.2
Outside PN 3.1 PN 4 PN 6 PN 10 PN 12.5 PN 15.3
Diameter
(mm) Wall
Weight
Wall
Weight
Wall
Weight
Wall
Weight
Wall
Weight
Wall
Weight
Thickness Thickness Thickness Thickness Thickness Thickness
kg/m kg/m kg/m kg/m kg/m kg/m
(mm) (mm) (mm) (mm) (mm) (mm)
Material : PE 80
Minimum required strength : MRS = 8.0 Mpa
Design stress : σs = 5.0 Mpa
Design safety factor : C = 1.6 for water
Color : Black
Length : sizes from 16mm to 32mm are available
in coils of 100, 200 and 300 up to 1500
meters. Sizes from 40mm to 125mm are
available in coils of 100 meters. Larger
diameters are available in straight
lengths of 12 meters. Different lengths
can be supplied on request.
20 x MRS
PN =
C x (SDR - 1)
ALMUNIF PIPES | 21
HDPE PIPES FOR WATER
16 - - - - - - 2.2 0.099
20 - - - - 1.9 0.112 2.8 0.154
25 - - - - 2.3 0.171 3.5 0.240
32 - - 1.8 0.179 2.9 0.272 4.4 0.386
40 1.8 0.227 2.3 0.285 3.7 0.430 5.5 0.60
50 2.0 0.314 2.9 0.440 4.6 0.666 6.9 0.936
63 2.5 0.494 3.6 0.688 5.8 1.05 8.6 1.47
75 2.9 0.675 4.3 0.976 6.8 1.47 10.3 2.09
90 3.5 0.978 5.1 1.39 8.2 2.12 12.3 3.0
110 4.2 1.43 6.3 2.08 10.0 3.14 15.1 4.49
125 4.8 1.84 7.1 2.66 11.4 4.08 17.1 5.77
140 5.4 2.32 8.0 3.34 12.7 5.08 19.2 7.25
160 6.2 3.04 9.1 4.35 14.6 6.67 21.9 9.44
180 6.9 3.79 10.2 5.48 16.4 8.42 24.6 11.9
200 7.7 4.69 11.4 6.79 18.2 10.4 27.4 14.8
225 8.6 5.89 12.8 8.55 20.5 13.1 30.8 18.6
250 9.6 7.30 14.2 10.6 22.7 16.2 34.2 23.0
280 10.7 9.10 15.9 13.2 25.4 20.3 38.3 28.9
315 12.1 11.6 17.9 16.7 28.6 25.6 43.1 36.5
355 13.6 14.6 20.1 21.2 32.2 32.5 48.5 46.3
400 15.3 18.6 22.7 26.9 36.3 41.3 54.7 58.8
450 17.2 23.5 25.5 34.0 40.9 52.3 61.5 74.4
500 19.1 28.9 28.4 42.0 45.4 64.5 68.3 91.8
560 21.4 36.2 31.7 52.5 50.8 80.8 - -
630 24.1 45.9 35.7 66.5 57.2 102 - -
710 27.2 58.4 40.2 84.4 64.5 130 - -
800 30.6 73.9 45.3 107 - - - -
900 34.4 93.4 51 136 - - - -
1000 38.2 115 56.7 167 - - - -
1200 45.9 166 68 241 - - - -
1400 53.5 226 - - - - - -
1600 61.2 295 - - - - - -
Material : PE 63
Minimum required strength : MRS = 6.3 Mpa
Design stress : σs = 5.04 Mpa
Design safety factor : C = 1.25 for water
Color : Black
Length : sizes from 16mm to 32mm are available
in coils of 100, 200 and 300 up to 1500
meters. Sizes from 40mm to 125mm are
available in coils of 100 meters. Larger
diameters are available in straight
lengths of 12 meters. Different lengths
can be supplied on request.
20 x MRS
PN =
C x (SDR - 1)
22 | www.ALMUNIFPIPES.com
PE 63 pressure pipes for water supply according to DIN 8074/8075
SDR 21 SDR 13.6 SDR 9 SDR 6
Nominal S 10 S 6.3 S4 S 2.5
Outside PN 3.9 PN 6.2 PN 9.8 PN 15.7
Diameter Wall Wall Wall Wall
(mm) Thickness Weight kg/m Thickness Weight kg/m Thickness Weight kg/m Thickness Weight kg/m
(mm) (mm) (mm) (mm)
Material : PE 63
Minimum required strength : MRS = 6.3 Mpa
Design stress : σs = 3.94 Mpa
Design safety factor : C = 1.6 for water
Color : Black
Length : sizes from 16mm to 32mm are available
in coils of 100, 200 and 300 up to 1500
meters. Sizes from 40mm to 125mm are
available in coils of 100 meters. larger
diameters are available in straight
lengths of 12 meters. Different lengths
can be supplied on request.
20 x MRS
PN =
C x (SDR - 1)
ALMUNIF PIPES | 23
HDPE PIPES
FOR IRRIGATION
24 | www.ALMUNIFPIPES.com
HDPE PIPES FOR IRRIGATION
16 - - - - - - - - - - 1.8 0.084
20 - - - - - - 1.8 0.107 1.9 0.112 2.3 0.133
25 - - - - - - 1.9 0.144 2.3 0.171 2.8 0.200
32 - - - - - - 2.4 0.232 2.9 0.272 3.6 0.327
40 - - - - 1.9 0.238 3.0 0.356 3.7 0.430 4.5 0.509
50 - - 1.8 0.287 2.3 0.361 3.7 0.549 4.6 0.666 5.6 0.788
63 1.8 0.364 2.0 0.399 2.9 0.563 4.7 0.873 5.8 1.05 7.1 1.26
75 1.9 0.457 2.3 0.551 3.5 0.807 5.6 1.24 6.8 1.47 8.4 1.76
90 2.2 0.643 2.8 0.791 4.1 1.14 6.7 1.77 8.2 2.12 10.1 2.54
110 2.7 0.943 3.4 1.17 5.0 1.67 8.1 2.62 10.0 3.14 12.3 3.78
125 3.1 1.23 3.9 1.51 5.7 2.16 9.2 3.37 11.4 4.08 14.0 4.87
140 3.5 1.54 4.3 1.88 6.4 2.72 10.3 4.22 12.7 5.08 15.7 6.11
160 4.0 2.0 4.9 2.42 7.3 3.54 11.8 5.50 14.6 6.67 17.9 7.96
180 4.4 2.49 5.5 3.07 8.2 4.47 13.3 6.98 16.4 8.42 20.1 10.1
200 4.9 3.05 6.2 3.84 9.1 5.57 14.7 8.56 18.2 10.4 22.4 12.4
225 5.5 3.86 6.9 4.77 10.3 7.00 16.6 10.9 20.5 13.1 25.2 15.8
250 6.2 4.83 7.7 5.92 11.4 8.59 18.4 13.4 22.7 16.2 27.9 19.4
280 6.9 5.98 8.6 7.40 12.8 10.8 20.6 16.8 25.4 20.3 31.3 24.3
315 7.7 7.52 9.7 9.37 14.4 13.6 23.2 21.2 28.4 25.6 35.2 30.8
355 8.7 9.55 10.9 11.8 16.2 17.3 26.1 26.9 32.2 32.5 39.7 39.1
400 9.8 12.1 12.3 15.1 18.2 21.9 29.4 34.1 36.3 41.3 44.7 49.6
450 11.0 15.3 13.8 19.0 20.5 27.7 33.1 43.2 40.9 52.3 50.3 62.7
500 12.3 19.0 15.3 23.4 22.8 34.2 36.8 53.3 45.4 64.5 55.8 77.3
560 13.7 23.6 17.2 29.4 25.5 42.8 41.2 66.9 50.8 80.8 62.5 97.0
630 15.4 29.9 19.3 37.1 28.7 54.1 46.3 84.6 57.2 102 - -
710 17.4 38.0 21.8 47.2 32.3 68.7 52.2 107 64.5 130 - -
800 19.6 48.1 24.5 59.7 36.4 87.2 58.8 136 - - - -
900 22 60.9 27.6 75.6 41 110 66.1 172 - - - -
1000 24.5 75.2 30.6 93.1 45.5 136 - - - - - -
1200 29.4 108 36.7 134 54.6 196 - - - - - -
1400 34.4 147 42.9 183 63.7 267 - - - - - -
1600 39.2 192 49 238 - - - - - - - -
Material : PE 80
Minimum required strength : MRS = 8.0 Mpa
Design stress : σs = 6.4 Mpa
Design safety factor : C = 1.25 for water
Color : Black
Length : Sizes from 16mm to 32mm are available
in coils of 100, 200 and 300 up to 1500
meters. Sizes from 40mm to 125mm are
available in coils of 100 meters. Larger
diameters are available in straight
lengths of 12 meters. Different lengths
can be supplied on request.
20 x MRS
PN =
C x (SDR - 1)
ALMUNIF PIPES | 25
HDPE PIPES FOR IRRIGATION
Material : LDPE
Color : Black
Length : sizes from 1/2” to 1” are available in coils of 100, 200 and 300 meters. Sizes from 1 1/4” to 4” are available
in coils of 100 meters. Different lengths can be supplied on request.
Material: : HDPE
Color : Black
Length : sizes from 1/2” to 1” are available in coils of 100, 200 and 300 meters. Sizes from 1 1/4” to 4” are available
in coils of 100 meters. Different lengths can be supplied on request.
26 | www.ALMUNIFPIPES.com
MATERIAL HANDLING GUIDE
ALMUNIF PIPES | 27
MATERIAL HANDLING GUIDE
Blocking
prevents movement
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ASSEMBLY PROCEDURE
Electro-fusion fittings:
Electro-fusion fittings are specified by their pressure rating, such that they are at least rated
the same as the pipe pressure rating. The heating energy of this fittings are produced by
heating wires.
Mechanical Fittings:
Electro-fusion fittings are specified by their pressure rating, such that they are at least rated
the same as the pipe pressure rating. The heating energy of this fittings are produced by
heating wires.
ALMUNIF PIPES | 29
ASSEMBLY PROCEDURE
BUTT WELDING
Butt welding method used to join two lengths of HDPE pipes together
or join HDPE pipe with HDPE fitting.
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ELECTRO-FUSION
• Electro-fusion welding used to join two lengths of HDPE pipes
together by using electro-fusion joint from the same material.
• The electro-fusion joint is heated internally by electric current passes through a coil
inside the joint causing fusion.
• The following steps should be implemented when performing electro-fusion joining:
05 - Documenting Fusion
• The Electro-fusion control box that applies current to the fitting also controls and monitors the
• critical parameters of fusion, (time, temperature, & pressure).
• The control box is a micro- processor capable of storing the specific fusion data for each joint.
• This information can be downloaded to a computer for documentation and inspection of the
day’s work.
ALMUNIF PIPES | 31
INSTALLATION
TRENCH CONSTRUCTION
General
• Excavate trenches to insure that sides will be stable under all working conditions
• Excavated material should be stockpiled in a manner that will not endanger the work.
• Minimum Trench Width
The following table shows the relation between Nominal Pipe Size and Minimum Trench Width
32 | www.ALMUNIFPIPES.com
Preparation of Trench Bottom
• The trench bottom should be constructed to provide a firm, stable, and uniform support for the
full length of the pipe.
• When an unstable sub-grade condition is encountered which will provide inadequate pipe
support, additional trench depth should be excavated and refilled with suitable foundation
material as specified by the engineer.
• The ground water level in the trench should be kept below the pipe.
Bedding
• Bedding is required primarily to bring the trench bottom up to grade.
• Bedding materials should be placed to provide uniform and adequate longitudinal support under
the pipe.
• A compacted depth of 4 to 6 inches (100 to 150 mm) is generally sufficient bedding thickness.
• Bedding material should be free of ridges, hollows and lumps.
• The trench bottom should be smooth and free of rock.
• Bedding should consist of free flowing material such as gravel, sand, salty sand or clayey sand
that is free of stones or hard particles larger than 1 ½ inch.
Haunching
• The most important factor affecting pipe performance and deflection is the haunching material
and its density.
• Material should be placed and consolidated under the pipe haunch to provide adequate side
support to the pipe while avoiding both vertical and lateral displacement of the pipe from proper
alignment.
• Where coarse materials with voids have been used for bedding, the same coarse material should
also be used for haunching and consideration should be given to native soil migration.
• Haunching is placed up to the pipe spring line.
Initial Backfill
• Initial backfill is that portion of the pipe embedment beginning at the spring line of extending
some distance over the pipe and the top of the pipe.
• Since little or no additional side support is gained above the spring line, native soils may be
used without special compaction efforts.
• The sole purpose of somewhat careful placement of these native trench materials is to protect
the pipe from the dropping of large rocks or other impact loads that may occur during final
backfill.
• Minimum cover is recommended to be 6 inch (150mm).
Final Backfill
The material used in the final backfilling operation need not be as carefully selected as was the
bedding, haunching, and initial backfill. In the final backfill material, exclude boulders, frozen
clumps of dirt, and rubble which could damage the pipe.
ALMUNIF PIPES | 33
INSTALLATION
Embedment Materials
• Embedment material including bedding, hunching and initial backfill material
The following Table shows the maximum particle size for class I and class II materials
Dimensions in (mm)
Dimension Ration, DR Minimum Cold Bend Radius
7, 7.3, 9 20 x Pipe OD
11, 13.5 25 x Pipe OD
17, 21 27 x Pipe OD
26 34 x Pipe OD
32.5 42 x Pipe OD
41 52 x Pipe OD
Fitting or flange pesent in bend 100 x Pipe OD
34 | www.ALMUNIFPIPES.com
HDPE BUTT WELDING
FITTINGS
ALMUNIF PIPES | 35
HDPE BUTT WELDING FITTINGS
ALMUNIF PIPES | 37
HDPE BUTT WELDING FITTINGS
38 | www.ALMUNIFPIPES.com
End Cap PE 100 Backing Flange PP-V for Butt Fusion Systems Metric
Code d (mm) kg z (mm) e (mm) Code d (mm) kg inch DN (mm) PN
Flange Adaptor LS, PE 100 Combined Jointing Face: Flat and Serrated
Code DN (mm) d (mm) kg d1 (mm) d2 (mm) d3 (mm) d4 (mm) L (mm) L1 (mm) L2 (mm) e (mm)
23504000089 40 - - - - - - - - - -
29006300089 50 63 0.1653 75 102 - 51 98 69 14 5.8
29007500089 65 *75 0.285 89 122 66 61 125 89 16 6.8
29009000089 80 *90 0.418 105 138 78 73 140 103 17 8.2
29011000089 100 *110 0.65075 125 158 100 90 160 117 18 10.0
29012500089 100 *125 0.7942 132 158 114 102 170 125 25 11.4
29014000089 125 *140 1.23025 155 188 127 114 200 147 25 12.7
29016000089 150 *160 1.5618 175 212 158 130 200 147 25 14.6
29018000089 150 *180 1.77935 180 212 158 147 200 170 30 16.4
29020000089 200 *200 2.6201 232 268 203 163 200 128 32 18.2
29022500089 200 *225 2.8234 235 268 210 184 200 138 32 20.5
29025000089 250 *250 4.30825 285 320 245 204 219 138 35 22.7
29028000089 250 *280 4.67875 291 320 265 229 231 144 35 25.4
29031500089 300 *315 6.07335 335 370 300 257 239 158 35 28.6
23540000089 - *400 - - - - - - - - -
23563000089 - *630 - - - - - - - - -
ALMUNIF PIPES | 39
HDPE BUTT WELDING FITTINGS
ALMUNIF PIPES | 41
HDPE
ELECTRO-FUSION
FITTINGS
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HDPE ELECTRO-FUSION FITTINGS
Tee 90°
Code Size (mm)
21002000091 20
21002500091 25
21003200091 32
21004000091 40
21005000091 50
21006300091 63
21007500091 75
21009000091 90
21011000091 110
21012500091 125
21016000091 160
21018000091 180
21020000091 200
21022500091 225
21025000091 250
21031500091 315
ALMUNIF PIPES | 43
HDPE ELECTRO-FUSION FITTINGS
Reducer Coupler
Code Size (mm) Code Size (mm)
24002502091 25x20 21502000091 20
24003202091 32x20 21502500091 25
24003202591 32x25 21503200091 32
24004002091 40x20 21504000091 40
24004002591 40x25 21505000091 50
24004003291 40x32
21506300091 63
24005002591 50x25
21507500091 75
24005003291 50x32
21509000091 90
24005004091 50x40
21511000091 110
24006303291 63x32
21512500091 125
24006304091 63x40
21514000091 140
24006305091 63x50
24007505091 75x50 21516000091 160
24007506391 75x63 21518000091 180
24009005091 90x50 21520000091 200
24009006391 90x63 21522500091 225
24011006391 110x63 21525000091 250
24011009091 110x90 21528000091 280
24012502591 125x25 21531500091 315
24012509091 125x90 21535500091 355
24012511091 125x110 21540000091 400
24016009091 160x90 21545000091 450
24016011091 160x110 21550000091 500
24016012591 160x125 21556000091 560
24022516091 225x160 21563000091 630
21003202591 32x25
21005003291 50x32
21006303291 63x32
21006305091 63x50
21016011091 160x110
21018012591 180x125
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Cap
Code Size (mm)
219033000 33
23002000091 20
23002500091 25
23003200091 32
23004000091 40
23005000091 50
23006300091 63
23007500091 75
23009000091 90
23011000091 110
23012500091 125
23014000091 140
23016000091 160
23018000091 180
23020000091 200
23022500091 225
23025000091 250
23028000091 280
23031500091 315
ALMUNIF PIPES | 45
MMP HDPE TELECOMMUNICATION PIPE
HDPE
TELECOMMUNICATION DUCT
HDPE duct solutions for cable management (electrical & telecommunication). A range
of ducting products which are available in a variety of materials, diameters and wall
construction to offer a ‘fit for purpose’ product for several ducting applications.
Benifits
Coloured for easy identification
Weather durable
Flexible & Strong
Easy to install
Standards Approved
Products can be manufactured to customers specifications
Applications
Suitable for domestic, commercial and industrial (electrical & telecommunications)
installations
46 | www.ALMUNIFPIPES.com
HDPE TELECOMMUNICATION DUCT
Material : HDPE
Material Designation : 345440 C/E
Length : Different lengths can be supplied on
request.
ALMUNIF PIPES | 47
HDPE TELECOMMUNICATION DUCT
Material : HDPE
Material Designation : 345440 C/E
Length : Different lengths can be supplied on
request.
48| www.ALMUNIFPIPES.com
HDPE TELECOMMUNICATION DUCT
Material : HDPE
Material Designation : 345440 C/E
Length : Different lengths can be supplied on
request.
ALMUNIF PIPES | 49
HDPE
DOUBLE WALL
CORRUGATED DUCT
Combination of corrugated exterior and a smooth interior for excellent stiffness in a high-density
polyethylene (HDPE Double Wall) duct can be used in a variety electrical and telecommunication
applications.
TECHNICAL FEATURES
Construction
Corrugated externally and smooth internally.
Use
Underground protection for telephone and low voltage cables.
Minimum Bending Radius
8 times the external diameter
Packaging
Coil of 500 meters with closing cap at both ends of the coil.
Accessories
Jointing coupling already fitted on each coil/bar seals upon request
Installation In underground trench
Color:
External Orange Black Black Others
50 | www.ALMUNIFPIPES.com
HDPE TELECOMMUNICATION DUCT
Ø 110 mm Empty main duct Ø 110 mm with 33mm x 5 sub-duct Ø 110 mm with 42mm x 3 sub-duct
type 3 empty main duct 110mm 2.5 90 Bright Orange 300 & 500
Material : HDPE
Length : Different lengths can be supplied on
request.
DEMANDED BY
Railways
Telecommunication Companies
Airport Authorities
ALMUNIF PIPES | 51
August 30, 2018
May 2019