Pipes Solutions

HDPE Double Wall Corrugated/Spiral Winding pipe:

The Strong, Reliable, Cost-Effective Solution for Drainage
Over the past several years, the use of dual wall High Density Polyethylene (HDPE) corrugated pipes for
storm water has increased dramatically. This is because of their strength, durability, joint integrity, and
,
long-term cost-effectiveness. HDPE double wall pipes are well proven in some of the world s toughest
environments.

Results show that forward-thinking municipalities realize the future of storm water management relies
on the best technology. HDPE corrugated pipes are manufactured from the highest quality materials and
are the most technologically advanced product available for moving storm water and wastewater.

Taldeen HDPE double wall corrugated pipes are the proven, reliable, cost-effective and safe solution for
your long-term drainage needs. The pipes have two layers; the outer layer is corrugated to enhance the
pipe’s stiffness while reducing weight and cost; while the inner layer is smooth to improve flow efficiency
and lower operational costs.

HDPE corrugated pipes can replace other piping material such as concrete, GRP and clay pipes as well as
traditional plastic pipes.

Benefits:
HDPE double wall corrugated pipes are a flexible pipe system that performs well in both high-cover and
low-cover applications. Its unique ability to support and distribute both live and dead loads enables it to
meet almost every installation condition.

Durability:
Chemical inertness:
High-density polyethylene is one of the most chemically inert plastics available. This inertness makes it
chemical and corrosion resistant.

Abrasion resistance:
HDPE double wall corrugated pipes are resistant to abrasion giving them a significant long-term advantage
over concrete and metal pipes. This also makes them reliable and secure.

Joints:
Silt-tight and watertight joints mean what is inside the pipe stays inside the pipe, and what is outside
the pipe stays outside. This helps protect communities, individuals, groundwater supplies, and wildlife.
The integral joints on our HDPE corrugated pipes meet stringent standards set out by the EPA as well as
complies with ASTM and DIN specifications.

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Tolerances:
Tight controls in production and the use of uniform, specified raw materials ensure our HDPE pipes
are manufactured to strict tolerances. In addition, silt-tight and watertight joints perform even under
moderate deflections.

Economic Advantages:
Installation
HDPE pipe is light and tough, and it is manufactured in long lengths. This combination of features reduces
the cost of installation.

Life Cycle Cost

HDPE pipes offer significant savings over their life cycle compared to alternative drainage systems
because they are resistant to abrasion and chemicals. They have a usable service life in many typical
drainage applications of 100 years.

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Applications

HDPE corrugated pipes are mainly used in:

• Storm water applications.
• Sewerage applications
• Water treatment plants
• Sea outfall and intake lines.
• Landfill drainage systems.
• Storage tanks (water, food, chemicals, mineral oils, and more) and manholes.
• Air ducts, tunnels, mining, and ventilation applications.
• Irrigation.

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Pipes Product Range
1. HDPE Double Wall Corrugated Pipe

Diameter 100 150 200 250 300 400 500 600 800

SN8 Pipe Weight

0.6 1.1 1.94 3 4.2 7.4 12.1 17.8 30.9
(Kg/M)

2. HDPE Spiral Winding Pipe

Diameter 1000 1200 1400 1600 1800 2000 2300 2400

SN8 Pipe Weight

(Kg/M) 66.5 85.83 136.6 198.3 275 322 502 570

SN4 Pipe Weight

(Kg/M) 62.5 81.25 105.3 139.5 190.75 269.75 336.25 377.5

Fittings and Accessories

Fittings are available for DN size 100, 150, 200, 250, 300, 400, 500, 600, 800, 1000, 1200, 1400, 1600,
1800, 2000, 2300 and 2400 mm
- Tees/reduced tees wyes (45˚)
- Bends

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Manufacturing Process

HDPE Double Wall Corrugated Pipe

- HDPE corrugated pipes use extrusion technology.
- The manufacturing process is flexible as different sizes and
stiffness of pipe can be produced using the same extrusion
equipment in combination with different sizes of mandrel.
- The raw material goes from the extruder to the die head so
the pipes can be shaped before going to the cutter.

HDPE Spiral Winding Pipe

- HDPE Spiral Winding pipes use helical extrusion technology.
- The manufacturing process is flexible as different sizes and stiffness of pipe can be produced
using the same extrusion equipment in combination with different sizes of mandrel.
- The extruder is positioned on a carriage which passes winding stations on a track. This can
take different size mandrels. The circular movement of the mandrels combined with the axial
movement of the extruder result in a spiral winding of the extruded profile.
- Pipes are produced with a socket and spigot during the process. A heating wire is inserted into
the socket of the pipe. After putting the socket and spigot of the two connecting pipes
together, the wire is heated with the help of a special fusion device. This process welds
together the two pipe ends (i.e., the socket and spigot).

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HDPE Solid Wall PE 100 Pipe
High Density Polythylene (HDPE) pipes have been used extensively around the world since the 1950s. The
unique properties of HDPE pipes offer an alternative to traditional materials like steel, concrete and clay.
Polyethylene is a strong, extremely tough, and very durable product which offers long service and trouble-
free installation.
Properties such as impact and abrasion resistance make HDPE pipes the obvious choice in the mining
and industrial sectors. Piping made from polyethylene is a cost-effective solution making it suitable for
piping applications in the municipal, industrial, marine, mining, landfill, HVAC and agricultural industries.
Tests prove its effectiveness for above ground, surface, buried slip-lined, floating and subsurface marine
application.

HDPE PE100 pressure pipe

Piping made from polyethylene is a cost-effective solution for a range of piping applications in the
municipal, industrial, marine, mining, landfill, HVAC and agricultural industries. Tests prove its effectiveness
for above ground, surface, buried slip-lined, floating and subsurface marine applications.
Taldeen HDPE Solid Wall PE100 Pipes can carry drinking water, wastewater, slurry, chemicals, hazardous
waste and compressed gas. As a result, polyethylene pipes have a long history of successful service in
the gas, oil and mining industries, as well as many others. In fact, HDPE pipes have the lowest repair
frequency per kilometer of pipe per year compared with all other pressure pipe materials used for urban
gas distribution.

Fitting and Accessories:

Fittings are available as injection-molded, electrofusion, or segment-welded and include:
- Tees/reduced tees wyes (45˚)
- Bends/elbows
- Reducers
- Flanges connections
- Saddles etc.
- Cross X

Benefits
Polyethylene pressure pipe systems offer many
advantages when compared to traditional products.
This includes:
• Weather resistance in above ground
applications.
• Highly resistant to corrosion.
• Easy to handle and install.
• Exceptional toughness.
• Excellent abrasion resistance.
• Manufactured in long lengths and coils.
• Manufactured to internationally accepted standards.
• Service performance of over 50 years.

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Resistance to weather degradation:
The raw material used to make HDPE pipes contains a high percentage of carbon black. This prevents
pipes from degrading when exposed to ultraviolet rays. In addition, HDPE pipes are unaffected by
rain or wind.

Chemical resistance:
HDPE pipes are chemically inert so chemicals do not affect them. As the pipes do not conduct
electricity, reactions that would affect performance cannot take place.

HDPE pipes have excellent corrosion resistance and, as they are virtually inert, they do not need
expensive cathodic protection. They offer better resistance to corrosive acids, bases, and salts than
most piping materials.

Natural soil chemicals do not degrade HDPE pipes in any way.

Ease of handling:
Conventional materials are heavier than HDPE pipes so require cranes and lifting gear. HDPE pipes,
on the other hand, can often be lifted and moved by hand (for smaller dimension pipes). This makes
them easier to install, particularly in confined spaces and difficult terrain.

High strength and flexibility:

The material used in HDPE pipes has a high degree of impact resistance so they are robust. They are
ductile which allows for savings in design as less critical angles can
be achieved by easily bending the pipe.

HDPE pipes can be laid across uneven surfaces and in narrow

trenches. The pipes can be joined outside the trench before
installation. In addition, the ability to absorb pressure surges makes
HDPE pipes superior to other plastic pipe materials.Even in sub-zero
temperatures, HDPE pipes perform as expected.

Resistance to abrasion:
HDPE pipes are a proven solution in
applications involving the transportation of
very abrasive materials. They consistently
outperform traditional pipe materials (such as
steel and concrete) fitted with sacrificial layers
such as rubber linings.
As a result, HDPE pipes are used extensively
in mine tailings and washing plants.

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Applications

• Drinking water. • Building and house connections.

• Gas transportation. • Mining, including extensive use in
• Telecommunication. treatment and recovery plants.
• Gravity water supply systems. • Marine applications.
• Irrigation systems. • Fire Fighting Systems.
• Sewerage systems.

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 Pipes Product Range
PE100 Pipe Dimensions
as per ISO 4427, EN12201-2
Design Stress =8.0 Mpa

PN16 PN10 PN6

Nominal OD WT Weight WT Weight WT Weight

mm SDR SDR SDR
mm Kg/m mm Kg/m mm Kg/m

20 1.9 0.11 11 - - - - - -

25 2.3 0.17 11 - - - - - -

32 3 0.28 11 2 0.19 17 - - -

40 3.7 0.43 11 2.4 0.29 17 - - -

50 4.6 0.67 11 3 0.45 17 2 0.31 26

63 5.8 1.05 11 3.8 0.72 17 2.5 0.49 26

75 6.8 1.48 11 4.5 1.02 17 2.9 0.67 26

90 8.2 2.11 11 5.4 1.46 17 3.5 0.98 26

110 10 3.13 11 6.6 2.18 17 4.2 1.44 26

125 11.4 4.12 11 7.4 2.78 17 4.8 1.85 26

140 12.7 5.13 11 8.3 3.49 17 5.4 2.33 26

160 14.6 6.62 11 9.5 4.56 17 6.2 3.06 26

180 16.4 8.51 11 10.7 5.76 17 6.9 3.81 26

200 18.2 10.49 11 11.9 7.11 17 7.7 4.73 26

225 20.5 13.28 11 13.4 9.02 17 8.6 5.94 26

250 22.7 16.06 11 14.8 11.05 17 9.6 7.36 26

280 25.4 20.48 11 16.6 13.88 17 10.7 9.18 26

315 28.6 25.92 11 18.7 17.58 17 12.1 11.69 26

355 32.2 32.34 11 21.1 22.38 17 13.6 14.78 26

400 36.3 41.05 11 23.7 28.28 17 15.3 18.74 26

450 40.9 52.9 11 26.7 35.83 17 17.2 23.69 26

500 45.4 64.2 11 29.7 44.27 17 19.1 29.22 26

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 PE100 Pipe Dimensions
as per ISO 4427, EN12201-2
Design Stress =8.0 Mpa

PN16 PN10 PN6

Nominal OD WT Weight WT Weight WT Weight

mm SDR SDR SDR
mm Kg/m mm Kg/m mm Kg/m

560 50.8 81.78 11 33.2 55.47 17 21.4 36.63 26

630 57.2 101.87 11 37.4 70.25 17 24.1 46.41 26

710 64.5 131.83 11 42.1 87.58 17 27.2 59.09 26

800 72.6 167.19 11 47.4 113.2 17 30.6 74.83 26

900 81.7 211.63 11 53.3 140.58 17 34.4 95.03 26

1000 90.2 259.82 11 59.3 173.73 17 38.2 116.79 26

1200 109.1 377 11 67.9 239.27 17 46.2 171 26

1400 - - - - - - 53.84 229.16 26

1600 - - - - - - 61.2 293.63 26

1800 - - - - - - 69.2 378.7 26

2000 - - - - - - 76.9 460.42 26

Certificates and Approvals:

Taldeen pipe systems operate on the below certificates:
• ISO 2000/9001
• NSF and WRAS certificate for drinking water applications
• FM (Factory Mutual) for firefighting systems

Pipe Jointing
Taldeen HDPE PE100 pipe can be jointed using different methods. This includes
• Butt-fusion welding.
• Electro fusion welding.
• Flange connection.

Manufacturing Process
The HDPE PE100 Pipe manufacturing process is as follows:
• Single screw extruders obtain the raw HDPE material.
• The extruder is heated with the temperature controlled by pyrometers. Once at the
required temperature, the hopper is fed with HDPE material.
• The plasticized material comes out and is cooled while being formed into a pipe.
• The pipe is cooled by a haul-off machine at a consistent rate to ensure uniform wall
thickness throughout the length of the pipe.
• The pipe then passes through a saw machine and is cut to the required length.

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Contact Details
Mobile: +966 54 434 3297
Email: [email protected]

.‫شركة تلدين للحلول البالستيكية‬

+966 (16) 538 6486

[email protected]