PENGUIN by

Why PENGUIN?
. Reduce maintenance and handling cost
. Harmless to human and environment
. Increase consumer’s confident
. Multi purpose of combination and application
. Improve productivity and cost effectively in overall system

Product Highlight Features

. Fast and easy installation
. Light weight & easy handling
Enhanced ribs to
. Corrosion, biological and chemical resistant
strengthen performance
. Superior flow characteristics
up to PN16
. Used extensively worldwide
. 2.5 times safety factor performance testing.
. Economical
. Durable connection joint

Industry
. Building
. Infrastructure Produce with high
. Agriculture performance polypropylene
. Mining with corrosion, biological and
. Cable ducting chemical resistant
. Aquatic Come with high quality complied to BS6920
components to meet
international standard
Installation Method requirement.
. Mechanical

Rubber O’Ring
Application complied to
AS1646 with
. Plumbing pipe line Excellent UV protection
Long term
. Water distribution system to maintain product
performance
. Sewerage pipeline system structure during outdoor
. Drainage system exposure

02
CONTENTS
21 TOOLS AND ACCESSORIES
. Universal Mechanical Tapping Tool ,
UMT (GK/CITY) Come with drillsaw
1/2” , 3/4”, 1”
. UMT (SSS)
. Universal Strap Wrench
PENGUIN by
INSTALLATION METHOD FOR
PP COMPESSION FITTINGS
02 WHY PENGUIN ? 22 . Clinching Ring Type (20mm to 63mm)
23 . Clip Ring Type (75mm to 110mm)
03 PRODUCT SPECIFICATION &
STANDARD REFERENCE
24 INSTALLATION METHOD FOR
PP COMPRESSION FITTINGS PP CLAMP SADDLE /
PP THERMOPLASTIC FERRULE
04 . PP Compression Fittings
. PP Compression Fittings c/w Brass Threaded Insert
05 . PP Thermoplastic Ferrule . PP Clamp Saddles
. PP Threaded Fittings

06 STANDARD PACKING VOLUME FOR

LCL & FCL

08 HOUSING CONNECTION
Water Distribution System

PP COMPRESSION FITTINGS
09 . Male Threaded Adaptor
. Female Threaded Adaptor . End Cap
10 . Vitaulic Adaptor . Reducing Elbow
11 . Straight Coupler . Reducing Coupler . Female Tee
12 . Male Tee . Equal Tee . Reducing Tee
13 . Male Elbow . Female Elbow . Equal Elbow
14 . PP Compression Stop Tap . Flange Adaptor
15 . Male Adaptor C/W Brass Threaded Insert [BMTA]
. Male Elbow C/W Brass Threaded Insert [ BME]
. Male Tee C/W Brass Threaded Insert [BMT]

16 . Female Adaptor C/W Brass Threaded Insert [BFTA]

. Female Elbow C/W Brass Threaded Insert [BFE]
. Female Tee C/W Brass Threaded Insert [ BFT]

17 PP THERMOPLASTIC FERRULE
. For Threaded Connection
. For PE Pipes Connection
. Allen Key

18 PP CLAMP SADDLE
Clamp Saddle (C.S)
(Galvanised) Bolt & Nut [C.S.]

19 PP DOUBLE OUTLET SADDLE

Double Outlet Saddle (D.O.S)
(Galvanised) Bolt & Nut [D.O.S.]

20 PP THREADED FITTINGS
. Nipple & R.Nipple . Bush
. Plug . Tank Connector
 PRODUCT SPECIFICATION & PENGUIN by
STANDARD REFERENCE

MAXIMUM OPERATING
PRODUCT DESCRIPTION SIZE (mm) PRESSURE (PN) REFERENCE STANDARD
O
AT TEMPERATURE 20 C

PP Compression 20mm - 63mm 16 BS 5114

Fittings 75mm - 110mm 10

PP Compression
Fittings c/w Brass 20mm - 63mm 16 BS 5114
Threaded Insert

PP Thermoplastic 20mm, 25mm, 32mm 16 JKR 20200-0055-99

Ferrule

PP Clamp Saddle 25mm - 180mm 10 BS 21, ISO 7

200mm - 250mm 8 (Threaded Outlet)

PP Threaded 3/8” - 2” 10 BS 21, ISO 7

Fittings

[ PIPE SUITABILITY ] Polyethylene Pipe PE 80 & PE 100 ( ISO 4427 & MS 1058 )

APPROVALS
Penguin PP Compression Fittings in accordance to
BS 5114 certification no: PP015502 since 1998 are approved and recognized by:

* SIRIM QAS International Sdn. Bhd. in Malaysia.

* Suruhanjaya Perkhidmatan Air Negara (SPAN) in Malaysia.
* IKRAM QA Certification Body.

03
 PP COMPRESSION FITTINGS PENGUIN by

5 5
5
1 1 1

3
3
3
4
4
2 2 2

1 1

MATERIAL COMPOSITION
PP Compression Fittings
PP Compression Fittings
c/w Brass Threaded Insert

1 Body & nut 1 Body & nut

(PP) High Performance Polypropylene. (PP) High Performance Polypropylene.

2 Clinching / Clip ring 2 Clinching / Clip ring

Polyacetal. Polyacetal.

3 Rubber O’ring 3 Rubber O’ ring

(NBR) nitrile butadiene rubber / (NBR) nitrile butadiene rubber /
Others materials - upon request. Others materials - upon request.

4 Pusher (If applicable) 4 Pusher (If applicable)

(PP) High Performance Polypropylene (PP) High Performance Polypropylene

5 Ring cap (If applicable) 5 Ring cap

Stainless steel or equivalent. Stainless steel or equivalent.

6 Insert
Brass BSP threaded
(Standard BS 21)nickel plated brass

04
PP COMPRESSION FITTINGS PENGUIN by

1 MATERIAL COMPOSITION
4 PP Thermoplastic Ferrule
3
1. Body, cap & nut
(PP) High Performance Polypropylene

4
2. Clinching / Clip ring
2 Polyacetal
1 6

3. Pusher (If applicable)

(PP) High Performance Polypropylene

4. Rubber O’ring
1 (NBR) nitrile butadiene rubber /
4 (EPDM) Ethylene Propylene Rubber

5. Ring cap
Stainless Steel or equivalent
5

6. Cutter
Carbon steel, zinc plated / Stainless Steel
6

MATERIAL COMPOSITION
3
PP Clamp Saddles
4

1. Body
2 1
(PP) High Performance Polypropylene

1 2. Rubber O’ring / Gasket

(NBR) nitrile butadiene rubber
4
3. Ring cap
Stainless Steel or equivalent

4. Bolt, nuts & washer

Galvanised or Stainless Steel (optional)

MATERIAL COMPOSITION
PP Threaded Fittings

Material
(PP) High Performance Polypropylene

05
 STANDARD PACKING VOLUME FOR LCL & FCL PENGUIN by

LCL Standard Packing Volume 1.25M x 1.25M x 1.60M (2.5M3)

Carton Packing Volume for Plastic Pallet
CARTON TYPE (mm) CARTONS PER LAYER LAYER PER PALLET CARTON PER PALLET

PP (560 X400 X 410) 5 3 15

POLY – 1 (370 X 370 X 280) 6 5 30
POLY – 2(465 X 385 X 210) 6 6 36
POLY – 3 (600 X 460 X 350) 4 4 16

CARTON TYPE (mm) PRODUCT

PP (560 X400 X 410) PP fittings, Clamp Saddle

CARTON TYPE (mm) PRODUCT

POLY – 1 PE Stud End Short – 50mm, 63mm, 160mm, 180mm, 20mm, 225mm
(370 X 370 X 280) PE stud End Long – 20mm,25mm, 32mm, 40mm, 50mm
PE Spigot Tee – 63mm, 90mm, 110mm
PE Elbow 90 deg – 63mm, 90mm, 110mm, 125mm
PE Elbow 45 deg – 63mm, 110mm, 125mm
PE End Cap – 63mm, 90mm, 110mm, 125mm, 160mm, 180mm, 225mm
PE Flat Cap – 225mm, 250mm, 280mm, 315mm, 345mm, 355mm
PE Reducer – 50mm x 25mm, 50mm x 32m, 50mm x 40mm,
63mm x 32mm, 63mm x 40mm, 63mm x 40mm, 75mm x 50mm,
90mm x 50mm, 90mm x 63mm, 90mm x 75mm, 110mm x 75mm,
110mm x 90mm, 125mm x 63mm, 125mm x 90mm, 125mm x 110mm,
160mm x 90mm, 160mm x 110mm, 160mm x 125mm, 180mm x 90mm,
180mm x 110mm, 180mm x 125mm, 180mm x 160mm, 200mm x 110mm,
200mm x 125mm, 200mm x 160mm, 200mm x 180mm.

CARTON TYPE (mm) PRODUCT

POLY – 2 Flange Adaptor – 63mm, 75mm, 90mm, 110mm

(465 X 385 X 210) PE Stud End Short – 75mm, 90mm, 110mm, 125mm
PE Stud End Long – 63mm,75mm, 90mm, 110mm, 125mm, 160mm, 180mm
PE Elbow 45 deg – 90mm
PE Flat Cap – 200mm, 400mm, 450mm
EF Straight Coupler – 20mm, 25mm, 32mm, 63mm, 90mm, 110mm,
125mm, 160mm, 180mm
EF Elbow 90deg – 63mm, 90mm

CARTON TYPE (mm) PRODUCT

POLY – 3 PE Spigot Tee – 125mm, 160mm, 180mm

(600 X 460 X 350) PE Elbow 90 deg – 160mm, 180mm
PE Elbow 45 deg – 160mm, 180mm

06
 STANDARD PACKING VOLUME FOR LCL & FCL PENGUIN by
Maximum Requirement for plastic pallet :
1.25M x 1.25M x 1.60M (2.5M3)

Estimate Weight for bag, carton, plastic & Wooden pallet

1 1 bag – approximate 18 kg
2 1 carton – approximate 20 kg
3 1 plastic pallet – approximate 7 kg
4 1 wooden pallet – approximate 45 kg

LCL Standard Packing Volume

Bags Packing Volume for Wooden pallet
FITTING SIZE (mm) BAGS PER LAYER LAYER PER PALLET TOTAL BAGS PER PALLET

20 - 25 5 6 30
32 – 50 5 5 25
63 – 110 5 4 20
Tee fitting 110 4 4 16

Bags Packing Volume for Plastic pallet

FITTING SIZE (mm) BAGS PER LAYER LAYER PER PALLET TOTAL BAGS PER PALLET

20 - 25 5 6 30
32 – 50 5 5 25
63 – 110 5 5 20
Tee fitting 110 3 4 12

FCL Standard Packing Volume

1. 1 x 20ft Container @ 350 Standard Bags or 280 Box
2. 1 x 40ft Container @700 Standard Bags or 560 Box

07
 HOUSING CONNECTION PENGUIN by

Water Distribution System

Sluice Valve

Flange

Reservoir S b End
Stub E d
Coagulation Gasket

Filtration
Sedimentation

Lockable
Typical Water Meter Ball Valve
Stop Cock
Sluice Valve Connection from Main Pipe
EF Tapping Saddle Water
Meter
EF Coupler(32mm)

Fabricated 32mm x 1”
Sluice Valve Female Elbow
Tee PE Pipeline Housing
Stub End HDPE pipe c/w Brass Connection
HDPE pipe PE Main Pipe Threaded -32mm(1”) for
HDPE Spigot Tee
Insert Housing area
MS Flange
HDPE Reducer
Sluice Valve
HDPE
Stub End

HDPE Spigot
Tee

Elect
Electrofusion
Sock
Socket

HDPE Spigot Water

W t
Elbow 90o Meter
Sluice
Valve Spigot HDPE pipe
Tee Tapping Saddle End Cap
Spigot
Tee

Lockable
Completion Ball Valve
Typical Water Meter Stop Cock
Connection from Main Pipe
Tapping Ferrule + Water
PP Reinforcement Meter
Clamp Saddle
Compression Joint

25mm x 3/4”
PE Pipeline Female Elbow Housing
c/w Brass Connection
PE Main Pipe Threaded -25mm(3/4”) for
Insert Housing area

08
PP COMPRESSION FITTINGS PENGUIN by

D R
M.T.A.
Male Threaded Adaptor

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) x R(inch) NOS / BAG NOS / CARTON D(mm) x R(inch) NOS / BAG NOS / CARTON
20 mm x 1/2" 500 500 50 mm x 1 1/4" 80 80
20 mm x 3/4" 500 500 50 mm x 1 1/2" 80 80
25 mm x 1/2" 300 300 50 mm x 2" 80 80
25 mm x 3/4" 300 300 63 mm x 2" 50 50
25 mm x 1" 300 300 75 mm x 2" 25 25
32 mm x 1/2" 200 200 75 mm x 2 1/2" 25 25
32 mm x 3/4" 200 200 90 mm x 3" 20 20
32 mm x 1" 200 200 110 mm x 4" 15 9
40 mm x 1" 120 120
40 mm x 1 1/4" 120 120 * BSP Taper Male Threaded
40 mm x 1 1/2" 120 120

D Rp F.T.A.
Female Threaded Adaptor

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) x Rp(inch) NOS / BAG NOS / CARTON D(mm) x Rp(inch) NOS / BAG NOS / CARTON
20 mm x 1/2" 400 400 * 50 mm x 1 1/4" 60 60
20 mm x 3/4" 400 400 * 50 mm x 1 1/2" 60 60
25 mm x 1/2" 250 250 * 63 mm x 2" 40 40
25 mm x 3/4" 250 250 * 75 mm x 2" 25 25
25 mm x 1" 250 250 * 75 mm x 2 1/2" 25 25
32 mm x 3/4" 180 180 * 90 mm x 3" 20 20
32 mm x 1" 180 180 * 110 mm x 4" 15 9
* 40 mm x 1" 100 100 * Come With Reinforced Stainless Steel Ring Cap
* 40 mm x 1 1/4" 100 100 * BSP Parallel Female Threaded
* 40 mm x 1 1/2" 100 100

D
E.C.
End Cap

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) NOS / BAG NOS / CARTON D(mm) NOS / BAG NOS / CARTON
20 mm 500 500 63 mm 50 50
25 mm 300 300 75 mm 25 25
32 mm 200 200 90 mm 20 20
40 mm 120 120 100 mm 16 12
50 mm 80 80
09
 PP COMPRESSION FITTINGS PENGUIN by

D
V.A.
Vitaulic Adaptor

SIZE STANDARD PACK

D(mm) NOS / BAG NOS / CARTON
63mm 40 40
110mm 15 9

R.E.
Reducing Elbow
D1
D

SIZE STANDARD PACK

D(mm) x D1(mm) NOS / BAG NOS / CARTON
50 mm x 25mm 60 60
50 mm x 32mm 60 60

10
PP COMPRESSION FITTINGS PENGUIN by

S.C.
D Straight Coupler

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) NOS / BAG NOS / CARTON D(mm) NOS / BAG NOS / CARTON
20 mm x 20 mm 250 250 50 mm x 50 mm 50 40
25 mm x 25 mm 180 180 63 mm x 63 mm 30 30
27 mm x 27 mm 180 180 75 mm x 75 mm 20 16
32 mm x 32 mm 120 120 90 mm x 90 mm 15 9
40 mm x 40 mm 80 60 110 mm x 110 mm 8 6

R.C.
D D2 Reducing Coupler

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) x D2(mm) NOS / BAG NOS / CARTON D(mm) x D2(mm) NOS / BAG NOS / CARTON
25 mm x 20 mm 200 200 63 mm x 25 mm 40 35
27 mm x 25 mm 180 180 63 mm x 32 mm 40 35
32 mm x 20 mm 150 150 63 mm x 40 mm 40 35
32 mm x 25 mm 150 150 63 mm x 50 mm 35 30
40 mm x 20 mm 100 100 75 mm x 50 mm 20 16
40 mm x 25 mm 100 100 75 mm x 63 mm 20 16
40 mm x 32 mm 100 80 90 mm x 63 mm 20 12
50 mm x 20 mm 60 60 90 mm x 75 mm 15 12
50 mm x 25 mm 60 60 110 mm x 63 mm 10 6
50 mm x 32 mm 60 60 110 mm x 90 mm 10 6
50 mm x 40 mm 60 50

Rp

F.T.
Female Tee
D

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) x Rp(inch) NOS / BAG NOS / CARTON D(mm) x Rp(inch) NOS / BAG NOS / CARTON
20 mm x 1/2" 180 180 * 63 mm x 2" 20 15
20 mm x 3/4" 180 180 * 75 mm x 2" 15 9
25 mm x 1/2" 120 120 * 75 mm x 2 1/2" 15 9
25 mm x 3/4" 120 120 * 90 mm x 3" 10 8
25 mm x 1" 120 120 * 110 mm x 3" 5 3
32 mm x 1" 90 90 * 110 mm x 4" 5 3
32 mm x 3/4" 90 90
* Come With Reinforced Stainless Steel Ring Cap
* 40 mm x 1" 50 50
* BSP Parallel Female Threaded
* 40 mm x 1 1/4" 50 50
* 50 mm x 1 1/4" 30 30
* 50 mm x 1 1/2" 30 30
11
 PP COMPRESSION FITTINGS PENGUIN by
R

M.T.
D Male Tee

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) x R(inch) NOS / BAG NOS / CARTON D(mm) x R(inch) NOS / BAG NOS / CARTON
20 mm x 1/2" 180 180 50 mm x 1 1/4" 30 30
20 mm x 3/4" 180 180 50 mm x 1 1/2" 30 30
25 mm x 1/2" 120 120 63 mm x 1" 20 15
25 mm x 3/4" 120 120 63 mm x 2" 20 15
25 mm x 1" 120 120 75 mm x 2" 15 9
32 mm x 3/4" 90 90 75 mm x 2 1/2" 15 9
32 mm x 1" 90 90 90 mm x 3" 10 8
40 mm x 1" 50 50 110 mm x 3" 5 3
40 mm x 1 1/4" 50 50 110 mm x 4"
* BSP Taper Male Threaded

D1

E.T.
D
Equal Tee

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) x D1(mm) NOS / BAG NOS / CARTON D(mm) x D1(mm) NOS / BAG NOS / CARTON
20 mm x 20 mm 150 150 63 mm x 63 mm 20 16
25 mm x 25 mm 100 100 75 mm x 75 mm 12 8
32 mm x 32 mm 60 60 90 mm x 90 mm 8 6
40 mm x 40 mm 40 40 110 mm x 110 mm 5 3
50 mm x 50 mm 25 25

D2

R.T.
D Reducing Tee

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) x D2(mm) NOS / BAG NOS / CARTON D(mm) x D2(mm) NOS / BAG NOS / CARTON
25 mm x 20 mm 100 100 63 mm x 25 mm 20 16
32 mm x 20 mm 75 70 63 mm x 32 mm 20 16
32 mm x 25 mm 75 70 63 mm x 40 mm 20 16
40 mm x 25 mm 40 40 63 mm x 50 mm 20 16
40 mm x 32 mm 40 40 75 mm x 50 mm 12 8
50 mm x 20 mm 30 25 75 mm x 63 mm 12 8
50 mm x 25 mm 30 25 90 mm x 63 mm 8 6
50 mm x 32 mm 30 25 90 mm x 75 mm 8 6
50 mm x 40 mm 30 25 110 mm x 63 mm 5 3
110 mm x 75 mm 5 3
110 mm x 90 mm 5 3
12
PP COMPRESSION FITTINGS PENGUIN by

M.E.
Male Elbow

D
SIZE STANDARD PACK SIZE STANDARD PACK
D(mm) x R(inch) NOS / BAG NOS / CARTON D(mm) x R(inch) NOS / BAG NOS / CARTON
20 mm x 1/2" 300 300 50 mm x 1 1/4" 60 60
20 mm x 3/4" 300 300 50 mm x 1 1/2" 60 60
25 mm x 1/2" 250 250 63 mm x 2" 35 28
25 mm x 3/4" 250 250 75 mm x 2" 25 15
25 mm x 1" 200 200 75 mm x 2 1/2" 25 15
32 mm x 3/4" 150 150 90 mm x 3" 16 12
32 mm x 1" 150 150 110 mm x 3" 10 6
40 mm x 1" 100 100 110 mm x 4" 10 6
40 mm x 1 1/4" 100 100 * BSP Taper Male Threaded

F.E.
Female Elbow
R

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) x R(inch) NOS / BAG NOS / CARTON D(mm) x R(inch) NOS / BAG NOS / CARTON
20 mm x 1/2" 300 300 * 50 mm x 1 1/4" 50 50
20 mm x 3/4" 300 300 * 50 mm x 1 1/2" 50 50
25 mm x 1/2" 250 250 * 63 mm x 2" 35 28
25 mm x 3/4" 250 250 * 75 mm x 2" 25 20
25 mm x 1" 200 200 * 75 mm x 2 1/2" 25 20
32 mm x 3/4" 150 150 * 90 mm x 3" 16 12
32 mm x 1" 150 150 * 110 mm x 3" 10 6
* 40 mm x 1" 80 80 * 110 mm x 4" 10 6
* 40 mm x 1 1/4" 80 80 * Come With Reinforced Stainless Steel Ring Cap
* BSP Parallel Female Threaded

E.E.
Equal Elbow
D2
D

SIZE STANDARD PACK SIZE STANDARD PACK

D(mm) x D2(mm) NOS / BAG NOS / CARTON D(mm) x D2(mm) NOS / BAG NOS / CARTON
20 mm x 20 mm 250 250 50 mm x 50 mm 40 40
25 mm x 25 mm 150 150 63 mm x 63 mm 25 20
32 mm x 32 mm 100 100 75 mm x 75 mm 16 12
40 mm x 40 mm 60 60 90 mm x 90 mm 12 9
110 mm x 110 mm 8 5
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 PP COMPRESSION FITTINGS PENGUIN by

PP Compression Stop Tap

D

SIZE STANDARD PACK

D(mm) NOS / BAG NOS / CARTON
20 mm x 20 mm 100 100
25 mm x 25 mm 100 100
32 mm x 32 mm 60 60

PCD
D2

Flange Adaptor

STANDARD PACK LOOSE BACKING FLANGES

MATERIAL PITCH CIRCLE BOLTS
SIZE NOS / NOS / MILD DIAMETER BOLT HOLE SCREW
PP PE (mm)
D(mm) BAG CARTON STEEL DIAMETER(mm) NUMBER THREAD
63 mm 7 7 PN 6 - PN 10 125 18 4 M 16
75 mm 6 6 PN 6 - PN 10 145 18 4 M 16
90 mm 5 5 PN 6 - PN 10 160 18 8 M 16
110 mm 5 4 1 PN 10 PN 10 180 18 8 M 16

* With optional PP, MS, PE Flange

14
PP COMPRESSION FITTINGS PENGUIN by
BSP Nickel Plated Brass Threaded Insert & Reinforced Stainless Steel Ring Cap

BMTA
Male Adaptor C/W
D Rp Brass Threaded Insert

SIZE STANDARD PACK

D(mm) x Rp(inch) NOS / CARTON
20 mm x 1/2” 150
20 mm x 3/4” 150
25 mm x 1/2” 100
25 mm x 3/4” 100
25 mm x 1” 80
32 mm x 3/4” 60
32 mm x 1” 60
40 mm x 1 1/4” 30
50 mm x 1 1/2” 30
63 mm x 2” 30

BME
Male Elbow C/W
D
R Brass Threaded Insert

SIZE STANDARD PACK

D(mm) x R(inch) NOS / CARTON
20 mm x 1/2” 100
20 mm x 3/4” 100
25 mm x 1/2” 80
25 mm x 3/4” 80
25 mm x 1” 80
32 mm x 3/4” 40
32 mm x 1” 40

BMT
Male Tee C/W
D
Brass Threaded Insert

SIZE STANDARD PACK

D(mm) x R(inch) NOS / CARTON
20 mm x 1/2” 60
20 mm x 3/4” 60
25 mm x 1/2” 40
25 mm x 3/4” 40
25 mm x 1” 40
32 mm x 3/4” 20
32 mm x 1” 20

15
 PP COMPRESSION FITTINGS PENGUIN by
BSP Nickel Plated Brass Threaded Insert & Reinforced Stainless Steel Ring Cap

BFTA
Rp
Female Adaptor C/W
D
Brass Threaded Insert

SIZE STANDARD PACK

D(mm) x R(inch) NOS / CARTON
20 mm x 1/2” 150
20 mm x 3/4” 150
25 mm x 1/2” 100
25 mm x 3/4” 100
25 mm x 1” 80
32 mm x 3/4” 60
32 mm x 1” 60
40 mm x 1 1/4” 30
50 mm x 1 1/2” 30

BFE
Female Elbow C/W
Brass Threaded Insert
Rp

SIZE STANDARD PACK

D(mm) x Rp(inch) NOS / CARTON
20 mm x 1/2” 100
20 mm x 3/4” 100
25 mm x 1/2” 80
25 mm x 3/4” 80
25 mm x 1” 80
32 mm x 3/4” 40
32 mm x 1” 40

Rp

BFT
D
Female Tee C/W
Brass Threaded Insert

SIZE STANDARD PACK

D(mm) x Rp(inch) NOS / CARTON
20 mm x 1/2” 60
20 mm x 3/4” 60
25 mm x 1/2” 40
25 mm x 3/4” 40
25 mm x 1” 40
32 mm x 3/4” 20
32 mm x 1” 20

16
PP THERMOPLASTIC FERRULE PENGUIN by
(C/W Carbon Steel Cutter or Stainless Steel Cutter) BSP Threaded

For Threaded Connection

SIZE STANDARD PACK

d1
D1(inch) x d1(inch) NOS / BAG NOS / CARTON
1” x 1/2” 50 100
D1 1” x 3/4” 50 100
1” x 1” 50 100
1 1/4” x 1/2” 50 100
1 1/4” x 3/4” 50 100
1 1/4” x 1” 50 100

For PE Pipes Connection

d2
SIZE STANDARD PACK
D2(inch) x d2(mm) NOS / BAG NOS / CARTON
1” x 20 mm 50 100
D2
1” x 25 mm 50 100
1” x 32 mm 50 100
1 1/4” x 20 mm 50 100
1 1/4” x 25 mm 50 100
1 1/4” x 32 mm 50 100

Allen Key
d3(min)

SIZE
D3(mm) x d3(mm)
10 mm x 170mm

17
 PP CLAMP SADDLE PENGUIN by
[ Mechanical Type ] with reinforced ring, Rubber O’ ring or Rubber Gasket
Rubber Gasket G

C.S.
Clamp Saddle (C.S)
D (Galvanised) Bolt & Nut
* BSP Parallel Female Threaded
O’Ring

STANDARD PACK STANDARD PACK

SIZE NO BOLT NOS / NOS / SIZE NO BOLT NOS / NOS /
D(mm) x G(inch) & NUTS BAG CARTON D(mm) x G(inch) & NUTS BAG CARTON
25 mm x 1/2" 2 300 300 140 mm x 3/8" 6 20 20
25 mm x 3/4" 2 300 300 140 mm x 1/2" 6 20 20
32 mm x 3/8" 2 200 200 140 mm x 3/4" 6 20 20
32 mm x 1/2" 2 200 200 140 mm x 1" 6 20 20
32 mm x 3/4" 2 200 200 140 mm x 1 1/4" 6 20 20
32 mm x 1" 2 200 200 140 mm x 1 1/2" 6 20 20
40 mm x 3/8" 2 150 150 140 mm x 2" 6 20 20
40 mm x 1/2" 2 150 150 160 mm x 3/8" 6 15 20
40 mm x 3/4" 2 150 150 160 mm x 1/2" 6 15 20
40 mm x 1" 2 150 150 160 mm x 3/4" 6 15 20
50 mm x 3/8" 2 150 150 160 mm x 1" 6 15 20
50 mm x 1/2" 2 150 150 160 mm x 1 1/4" 6 15 20
50 mm x 3/4" 2 150 150 160 mm x 1 1/2" 6 15 20
50 mm x 1" 2 150 150 160 mm x 2" 6 15 20
63mm x 3/8" 4 100 100 180 mm x 3/8" 6 12 12
63 mm x 1/2" 4 100 100 180 mm x 1/2" 6 12 12
63 mm x 3/4" 4 100 100 180 mm x 3/4" 6 12 12
63 mm x 1" 4 100 100 180 mm x 1" 6 12 12
63 mm x 1 1/4" 4 100 100 180 mm x 1 1/4" 6 12 12
75 mm x 1/2" 4 60 60 180 mm x 1 1/2" 6 12 12
75 mm x 3/4" 4 60 60 180 mm x 2" 6 12 12
75 mm x 1" 4 60 60 200 mm x 3/4" 6 8 8
75 mm x 1 1/4" 4 60 60 200 mm x 1" 6 8 8
75 mm x 1 1/2" 4 60 60 200 mm x 1 1/4" 6 8 8
90mm x 3/8" 4 60 50 200 mm x 1 1/2" 6 8 8
90 mm x 1/2" 4 60 50 200 mm x 2" 6 8 8
90 mm x 3/4" 4 60 50 200 mm x 3" 6 8 8
90 mm x 1" 4 60 50 225 mm x 3/8" 6 8 8
90 mm x 1 1/4" 4 60 50 225 mm x 1/2" 6 8 8
90 mm x 1 1/2" 4 60 50 225 mm x 3/4" 6 8 8
90 mm x 2" 4 60 50 225 mm x 1" 6 8 8
110 mm x 3/8" 4 30 40 225 mm x 1 1/4" 6 8 8
110 mm x 1/2" 4 30 40 225 mm x 1 1/2" 6 8 8
110 mm x 3/4" 4 30 40 225 mm x 2" 6 8 8
110 mm x 1" 4 30 40 225 mm x 3" 6 8 8
110 mm x 1 1/4" 4 30 40 250 mm x 3/4" 8 4 4
110 mm x 1 1/2" 4 30 40 250 mm x 1" 8 4 4
110 mm x 2" 4 30 40 250 mm x 1 1/2" 8 4 4
125 mm x 3/8" 4 25 30 250 mm x 2" 8 4 4
125 mm x 1/2" 4 25 30 250 mm x 3" 8 4 4
125 mm x 3/4" 4 25 30 * NPT Thread & Stainless Steel Bolt & Nut upon request.
125 mm x 1" 4 25 30 * 25 -63mm : Rubber O’Ring
125 mm x 1 1/4" 4 25 30 * 75-250mm : Rubber Gasket and Reinforced Stainless Steel Ring Cap
125 mm x 1 1/2" 4 25 30 (except 3/8” no Stainless Steel Ring Cap)
125 mm x 2" 4 25 30 * Without Ring Cap version upon request.
18
PP DOUBLE OUTLET SADDLE PENGUIN by
[ Mechanical Type ] with reinforced ring or Rubber O’ ring /Gasket

D.O.S.
Double Outlet Saddle (D.O.S.)
(Galvanised) Bolt & Nut

SIZE ANY SIZE ANY

D(mm) x G(inch) COMBINATION D(mm) x G(inch) COMBINATION

25 mm x 1/2" 140 mm x 3/8"

1/2” , 3/4”
25 mm x 3/4" 140 mm x 1/2"
32 mm x 3/8" 140 mm x 3/4" 3/8” , 1/2” , 3/4” , 1” ,
32 mm x 1/2" 140 mm x 1" 1 1/4” , 1 1/2” , 2”
32 mm x 3/4" 3/8” , 1/2” , 3/4” , 1” 140 mm x 1 1/4"
32 mm x 1" 140 mm x 1 1/2"
40 mm x 1/2" 140 mm x 2"
40 mm x 3/4" 160 mm x 3/8"
40 mm x 1" 1/2” , 3/4” , 1” 160 mm x 1/2"
50 mm x 3/8" 160 mm x 3/4"
3/8” , 1/2” , 3/4” , 1” ,
50 mm x 1/2" 160 mm x 1"
1 1/4” , 1 1/2” , 2”
50 mm x 3/4" 160 mm x 1 1/4"
50 mm x 1" 3/8” , 1/2” , 3/4” , 1” 160 mm x 1 1/2"
63mm x 3/8" 160 mm x 2"
63 mm x 1/2" 180 mm x 3/8"
63 mm x 3/4" 180 mm x 1/2"
63 mm x 1" 3/8” , 1/2” , 3/4” , 1”, 180 mm x 3/4"
63 mm x 1 1/4" 1 1/4” 180 mm x 1" 3/8” , 1/2” , 3/4” , 1” ,
75 mm x 1/2" 180 mm x 1 1/4" 1 1/4” , 1 1/2” , 2”
75 mm x 3/4" 180 mm x 1 1/2"
75 mm x 1" 180 mm x 2"
1/2” , 3/4” , 1” , 1 1/4” ,
75 mm x 1 1/4" 200 mm x 3/4"
1 1/2”
75 mm x 1 1/2" 200 mm x 1"
90mm x 3/8" 200 mm x 1 1/4" 3/4” , 1” , 1 1/4” ,
90 mm x 1/2" 200 mm x 1 1/2" 1 1/2” , 2” , 3”
90 mm x 3/4" 200 mm x 2"
90 mm x 1" 200 mm x 3"
90 mm x 1 1/4" 3/8” , 1/2” , 3/4” , 1” , 225 mm x 3/8"
90 mm x 1 1/2" 1 1/4” , 1 1/2” , 2” 225 mm x 1/2"
90 mm x 2" 225 mm x 3/4"
110 mm x 3/8" 225 mm x 1" 3/8” , 1/2” , 3/4” , 1” ,
110 mm x 1/2" 225 mm x 1 1/4" 1 1/4” , 1 1/2” , 2” , 3”
110 mm x 3/4" 225 mm x 1 1/2"
110 mm x 1" 3/8” , 1/2” , 3/4” , 1” , 225 mm x 2"
110 mm x 1 1/4" 1 1/4” , 1 1/2” , 2” 225 mm x 3"
110 mm x 1 1/2" 250 mm x 3/4"
110 mm x 2" 250 mm x 1"
125 mm x 3/8" 250 mm x 1 1/2" 3/8” , 1” , 1 1/2” , 2” ,
125 mm x 1/2" 250 mm x 2" 3”
125 mm x 3/4" 250 mm x 3"
125 mm x 1" * BSP Parallel Female Threaded
125 mm x 1 1/4" 3/8” , 1/2” , 3/4” , 1” , * NPT Thread & Stainless Steel Bolt & Nut upon request.
125 mm x 1 1/2" 2” * 25 -63mm : Rubber O’Ring
125 mm x 2" * 75-250mm : Rubber Gasket and Reinforced Stainless Steel Ring Cap
(except 3/8” no Stainless Steel Ring Cap)
19
 PP THREADED FITTINGS PENGUIN by

D2 D1 Nipple & R.Nipple

STANDARD PACK STANDARD PACK

SIZE NOS / NOS / SIZE NOS / NOS /
D1(inch) x D2(inch) SMALL BAG STANDARD BAG D1(inch) x D2(inch) SMALL BAG STANDARD BAG
3/8” X 3/8” 500 5000 1 1/2” X 1” 100 300
1/2” X 1/2” 200 2000 1 1/2” X 1 1/2” 100 300
3/4” X 1/2” 200 1200 2” X 1 1/2” 50 200
3/4” X 3/4” 200 1200 2” X 2” 50 200
1” X 3/4” 100 600 3” X 3” 60 120
1” X 1” 100 600 4” X 4” 46 92

Bush
D1 D2

STANDARD PACK STANDARD PACK

SIZE NOS / NOS / SIZE NOS / NOS /
D1(inch) x D2(inch) SMALL BAG STANDARD BAG D1(inch) x D2(inch) SMALL BAG STANDARD BAG
1/2” X 3/8” 200 2000 1 1/4” X 1” 200 1200
3/4” X 1/2” 200 2000 1 1/3” X 1” 150 600
1” X 1/2” 200 1200 1 1/2” X 1” 150 600
1” X 3/4” 200 1200 2” X 1” 100 300
1 1/4” X 3/4” 200 1200 2” X 1 1/2” 100 300

Plug
D1

STANDARD PACK
SIZE NOS / NOS /
D1(inch) SMALL BAG STANDARD BAG
3/8” 500 5000
3/4” 500 5000

Tank Connector
D1

SIZE NOS / NOS / NOS /

* Come With Reinforced Stainless Steel Ring Cap
D1(inch) SMALL BAG STANDARD BAG CARTON
* BSP Threaded (suitable for all water tank)
* Heavy duty performance 1/2” 100 400 400
3/4” 50 300 300
* 1” 40 120 120
* 1 1/4” 20 100 80
* 1 1/2” 20 80 60
* 2” 10 50 40
* 3” 5 20 20
20
TOOLS AND ACCESSORIES PENGUIN by

4 Universal Mechanical Tapping Tool ,

3 UMT (”SSS“ Brand Ferrule)
1 Suitable for underwater tapping
5 Come with drillsaw 1/2” , 3/4”, 1”
2
[ TOOLS ]
1. Drill (Body) 4. Socket
2. Drillsaw 1/2” , 3/4”, 1” 5. Stainless Steel Adaptor
3. Extractor Ratchet (1/2“, 3/4“, 1“)

STEP 1 STEP 2 STEP 3 STEP 4

Mounting The Saddle Pre-Installation Drilling Completion
Fasten the saddle Make sure the cock Turn the drill handle until After raising the
with bolts and nuts. built in the ferrule is the drillsaw reaches the drill close the
Fit the ferrule onto correctly open, and pipe surface. When the ferrule.
the saddle. all screws are tight drill reaches the pipe,
before setting the slow down the feed.
drill. Give an additional feed
of about 1cm after the
drill seems to have
passed through the pipe
wall, to finish the drilled
hole. After drilling,
reverse the handle to
raise the drill.

UMT Universal Strap Wrench

(”George Kent/City” Brand Ferrule) ( USW )

21
 INSTALLATION METHOD FOR PENGUIN by
PP COMPESSION FITTINGS
Clinching Ring Type (20mm to 63mm)

1 5

Cut the PE pipe, ensure it is even and flat. Ensure clinching ring & ‘O’ring are fully inserted
into the body fitting.

2 6
Unscrew locking nut from the fitting. Fully screw the locking nut by hand for sizes up
to 32mm.

3 7
Take out Locking Nut, Clinching Ring & For sizes larger than 32mm, the use of a
‘O’ring from the fitting body. chain/strap wrench is recommended.

4 8
Insert locking nut, and followed by the clinching The compression joint process is complete, once
ring onto the pipe. Align the ‘O’ ring onto the the locking nut is fully tightened.
pipe end and insert along the pipe axis of the
fitting body.

22
INSTALLATION METHOD FOR PENGUIN by
PP COMPESSION FITTINGS
Clip Ring Type (75mm to 110mm)

1 5
Unscrew locking nut from the fitting body by Push the locking into place & tighten the locking
hand. nut with a chain/strap wrench in order to push &
secure the O’ring into the right position. Once,
the ‘O’ring and pusher is securely in position.
Unscrew the locking nut again.

2 6
Remove the Locking nut, Clip Ring, Pusher & Pull back locking nut until the PE pipe is visible,
O’ring from the fitting body. place the clip ring as shown onto the pipe, slide
clip ring towards the position of the pusher.

3 7
Insert Locking nut, Pusher and O’ring onto the Slide locking nut over the clip ring and tighten
PE pipe. Omit the use of Clip ring at this stage. with chain/strap wrench.

4 8
Insert the pipe complete with Pusher & The compression joint process is complete
‘O’ring into the fitting body until it reaches the upon secured tightening.
inner stopper. Then, using the pusher, push
the O’ring till it touches the fitting body.

23
 INSTALLATION METHOD FOR PP CLAMP PENGUIN by
SADDLE / PP THERMOPLASTIC FERRULE

step 2

step 1

Cutter

STEP 1 STEP 2 STEP 3 Pipe

Installation of Clamp Saddle. Ensure the Ferrule is fitted Turn the cutter with allen key
REMARK: For size 32mm - before connecting pipe.
125mm & 160mm,
Hexagon bolt head no need
washer

CLOCKWISE ANTI-CLOCKWISE

Cutter

Pipe Cutter

STEP 4 STEP 5 Pipe STEP 6

Boring Max Torque : 40 Nm Removal Completion

24