Workboats PSV Vessels
Workboats PSV Vessels
Workboats PSV Vessels
Dynamic
P
Positioning
Committee
Marine Technolog y Society
Workboats
Øystein Andreassen
Kongsberg Simrad AS (Norway)
Øystein Andreassen, Kongsberg Simrad AS Specialized DP operator workspace for PSV vessels
Abstract
When oil companies in the North Sea started requiring two system operators on the bridge of
platform support vessels (PSV) during certain operations, analyses of incident reports had
indicated that the workload could be too high for one operator alone. This information
encouraged Kongsberg Simrad to look at whether the working environment on PSV bridges could
also be changed in other respects to improve safety and efficiency of operations.
Together with experienced system operators, Kongsberg Simrad evaluated several solutions and
ended up by developing a new workplace for the PSV aft bridge. Here, the ergonomics of the DP
operator positions has been improved and the position offers a wide range of possibilities for
individual adjustments. Within the total workspace, the location of equipment has been carefully
planned to support alternative schemes for sharing work between the two operators. In particular,
this can be noticed in the arrangement of the positions for ship handling.
Larger platform support vessels currently being built for the North Sea are approximately 90-100
m long with deadweight around 6000 tons. They are commonly equipped with electric azimuth
propulsion, although conventional propulsion with main engines and rudders is still used to some
extent.
B B
A C
C
Figure 1 - Typical PSV Aft Bridge built for a single operator with equipment for an additional
vessel automation operator (A: Dual DP, B: Manual Thruster/Propulsion Control, C: Vessel
Automation)
PSV bridge design has evolved over the years, but very often we find a relatively large bridge
area sectioned into four major workplaces:
• A navigation center located in the forward part of the bridge, sometimes referred to as the
“navigating bridge”
• A survey center/ operation planning section
• A radio station
• A DP control center with additional workstations for vessel automation (cargo, power, and
ballast) located in the aft part of the bridge, sometimes referred to as the “work bridge”
The equipment at the work bridge is often arranged for a single operator operating all systems;
sometimes with an additional workstation for manual maneuvering or for cargo monitoring and
control. The workplace is designed with a good field of view towards the work area on deck and
towards the construction being supported.
In addition to the workstations for the main systems, there is a wide range of instruments and
panels more or less scattered around the operator. Owners and yards generally arrange these items
as believed to be practical for the operator – space permitting. However, the impression is that
little effort is made to analyze what tasks the operator actually does and how he needs to interact
with the equipment to do these tasks in normal as well as in extreme situations. A good solution
therefore heavily depends on involvement from experienced operators in the design phase.
A
B
Figure 2 - PSV aft bridge with two operator positions, but often manned by one person. A (Vessel
Automation), B (Dual DP), and C (Manual Thruster / Propulsion Control and Joystick).
New requirements
Although the workspace on the aft bridge was designed for two system operators, many
operations were performed with only one operator on duty. When a Norwegian oil company
investigated their most recent DP incidents during PSV operations one significant conclusion was
that the workload on the single operator in certain periods appeared to be too high to ensure that
he could stay focused on all his tasks. Incidents could happen because the operator was
overwhelmed by information and events that made it difficult to sort out what was important at
the moment.
As a first consequence two-man attendance on the bridge during PSV operation was required on
already chartered vessels. In many cases this could be done with no or minor changes to the
equipment (re. Figure 1 and Figure 2). What had to be changed were the procedures and the focus
on bridge team cooperation.
Specifications from this company for new vessels now include a requirement for an aft workspace
planned and designed for two system operators. In order to see whether there were additional
measures that could be taken to improve safety, we therefore decided to look more closely into
the tasks and equipment used by these operators. A cooperation with a ship owner with wide DP
and PSV experience was therefore established.
Area Traffic
Monitor Monitoring Communicate
essential ship
with base
systems
Position and
Operator Communicate
maneuver
Tasks with installation
vessel
Control and
Communicate
Monitor Cargo
with client
Transfer
Monitor Vessel
Communicate
Safety Communicate
with surveyor
Systems with ROV
Control
Figure 3 - Operator tasks executed from the workspace on the aft bridge during normal
operation. Tasks shown with yellow background are communication tasks.
The task analysis reflected that the vessels operated by the persons we interviewed are designed
for platform supply and ROV support. The main tasks were therefore ship handling (position and
maneuver vessel) and cargo handling, but as shown in Figure 3 there are a significant number of
other, secondary, tasks.
what’s going on. This person is also often the one who serves as “switchboard operator” when
someone calls the vessel from shore.
Not all tasks listed are concurrent tasks. But as the equipment necessary for the tasks has to be
installed, it will be there and may distract the operator(s) as long as it is switched on - even if it is
not actually in use.
When examining the equipment installed on the bridge one notice the diversity as well as the
number of different systems and devices. Figure 4 illustrates the main systems and groups of
devices, but is far from complete.
Chart/ Survey
CCTV. Radar/ AIS
System
Vessel
Automation Mobile phone
System
Positioning and
Navigation Operator UHF radios
Sensors
Propulsion and
Intercom
Thrusters
DP and Telephone
Joystick System/ PABX
Deck Lights,
Watch Call
Search Lights, Fire Alarm/
Systems
Lanterns, etc. Watertight
doors, etc.
Figure 4 - Equipment used for tasks executed from the workspace on the aft bridge during normal
operation. Yellow background refers to communication equipment.
Corresponding to the main tasks, the main equipment is the positioning system (DP), the system
for manual remote control of thrusters and propulsion, and the vessel automation system assumed
to incorporate functions for cargo handling and power management.
When sharing the workload between two operators the natural split is one main function on each
operator. As cargo handling requires communication with the installation receiving the goods, it
is sensible that the cargo operator also handles communications. Especially since ship handling
can be considered a more intense task requiring “hands on wheels” all the time while the cargo
operator will only be monitoring the offloading much of the time.
Arranging the workspace along these lines gives strong directions for where to locate the panels
and monitors of the various systems. It was therefore decided to follow these directions, but with
an additional requirement for interoperability between the two operator positions. In certain
situations it should be possible for the operators to easily take over tasks from each other.
Design considerations
Organizing the workspace in accordance with the main functions became the main principle.
Additionally the analysis of operator workload raised some further questions:
When discussing these questions with owners and experienced operators we quite soon learned
that although some of the equipment was in use only in periods they would not want to remove it
from the workplace. However, many operators complained that on some vessels, the layout of the
workspace would force them to leave the chair for certain tasks. Simple changes to equipment
design could therefore be a significant improvement. An example given was to make sure that all
phones on the bridge would ring when someone called – not only the one located in the opposite
corner of the bridge.
Although one would like to keep all equipment the space required was addressed as a problem.
Almost any subsystem today is provided with a computer, a display, and a trackball or keyboard
and the workplace dimensions can grow quite large to accommodate it all. On the other hand, one
would believe that the use of computer systems should make it easier to combine information
from multiple subsystems into fewer monitors.
When raising this question there was little enthusiasm among the operators for such approaches,
at least for the essential systems. Operators argued that they would prefer “clean” monitors, i.e.
one system one monitor as it would then be easier and quicker to find the information they
needed. A high level of integration between systems would otherwise be in conflict with
classification requirements.
There were also objections based on practical use. Combining a radar display with a DP position
plot, for instance, would not be of much value as the range settings for the two would be
significantly different. In spite of this, a certain integration of secondary systems was suggested
and the use of touch sensitive displays was encouraged to combine all user interactions in one
device.
A typical area where many operators would appreciate integration is alarm handling. By rules or
performance standards almost every system is required to report system errors and/ or operational
hazards. The consequence being that there are buzzers and reset/ silence buttons in almost every
panel. Operators claimed that if a majority of alarms could at least be silenced without having to
step out of the chair, it would reduce the stress associated with alarm handling considerably.
Unobstructed view to the work deck is of particular importance to the DP operator. Also the
cargo operator should be able to see what is going on outside in case he has to abandon cargo
transfer in case of an emergency. This means that the operators should both be located as close to
the windows as possible. Indicators, monitors and user interface devices obviously need to be
within the field of view, but should be kept outside the central line of sight. Many operators also
said that the DP operator in particular should have space between himself and the window to
allow him to step out of the chair and still have reasonable access to the maneuvering controls.
This and a requirement for improved operator comfort and less stress on shoulders and wrists
suggested that the DP workstation should be designed with more possibilities for individual
adjustments.
Finally, building a workspace for interoperability between the positions has a cost implication. If
the positions should provide a complete overlap of functions, one could argue that much of the
equipment had to be duplicated. This revitalized the discussions about which equipment is
significant for which operation. It then turned out that instead of duplicating it, some of the
equipment could very well be located so that both operators could reach it. In particular, this
applied to communication sets, radar, and to a certain extent, equipment for manual control of
propulsion and thrusters.
Summing up the discussions with the operators, the resulting design recommendations became:
Automation Automation
DP Common DP
Figure 5 - Aft workspace with two operator positions (example - seen from above)
This workspace has two chairs separated by a console with equipment accessible from both
positions. On the opposite side both operators have a single DP operator station and an operator
station belonging to the ship automation system. The chairs are mounted on deck rails running in
the vessel’s aft-fwd direction and the consoles are located with front against the rails. On several
new installations the chairs have armrests with space for levers or instruments.
The location of equipment controls seems to follow a pattern where one main function is
allocated to each position. For instance, one position is for ship handling while the other is for
cargo control or anchor handling. In addition to the duplication of DP and automation,
interoperability between the two stations then has to be ensured through arrangements using the
center console.
The center console therefore provides space for radar and communication, as well as indicators
for propulsion and thrusters together with emergency stop buttons for these and for cargo pumps.
Anchor handlers may have propulsion levers in the armrest of one chair and a joystick in the
center console. On an ordinary supply vessels the armrest of one or both chairs may be used for a
joystick with all levers for propulsion and thrusters located in the center. We have even seen
joystick terminals and DP operator stations mounted on an articulated arm, available from either
operator position.
User interface to radios is improved by installing microphones in the chair and keying switches
implemented as pedals. This gives a “hands free” operation of VHF and UHF communication. DP
position reference systems, sensor repeaters, CCTV and other secondary equipment are most
often located in additional overhead consoles.
Whatever solution, the main principle appears to have been to separate the main functions and to
provide some backup capability for the maneuvering/ positioning task. For many vessels an
approach based on the layout shown in Figure 5, with or without controls in the armrests, will
work well and provide a satisfactory working environment.
The disadvantages we could find were primarily related to ship handling. In particular, we noticed
that the space for thruster/ propulsion levers in the armrests of standard chairs was too small.
Very often an additional lever or two had to be located elsewhere. We also noticed that if levers
were located in the center console and the joystick in the armrest, operators who like to combine
modes from joystick and DP with manual control in one axis would have to relate to controls in
three different places at the same time. In worst case, that is.
Other potential drawbacks we identified were that even with chairs having the controls in the
armrests, the possibilities for individual adjustments of the working position were limited. We
would also like to be able to move closer to the aft windows without monitors and indicators
disappearing from the field of view when concentrating on the action outside.
Our decision was therefore to continue the project by developing an improved workspace where
these inconveniences could be eliminated.
It very soon became clear that armrests for all these controls would become quite large. And still
it would be necessary to have side consoles for communication, vessel automation/ cargo control,
radars, and miscellaneous panels for window wipers, search lights, lanterns, typhoon, etc.
When comparing the estimated dimensions with the recommended limits for location of
equipment “within reach” and “immediately readable” as given by Det Norske Veritas (DNV),
we concluded that we would be able to follow the recommendations. However, we could not find
a standard chair with armrests the size we needed and we would also have to modify our side
consoles to move all panels closer to the operator. Instead, we shifted focus towards a solution
where the original side consoles were maintained but the DP operator station and the manual
levers were arranged in a way that allowed the use of a standard chair.
Available
Easily Accessible
Within Reach
1200 mm sitting 800 mm sitting
1600 mm standing 1200 mm standing
Easily Immediately
Available Readable Readable
60º 60º
25º Easily Easily
Readable Readable
55º
Immediately
Readable
Easily
Readable Available
This decision was also influenced by a number of operators who considered levers in the chair a
major disadvantage for all other tasks than ship handling. If the position was allocated to cargo
handling they expected that they would experience the levers as an obstacle.
After several stages of prototyping we ended up with a specialized positioning and maneuvering
workstation with controls and indicators enclosed in two new adjustable consoles located close to
the windows. With two identical positions next to each other, the operators can cooperate quite
easily. They can see what the other operator is doing, and since the most important displays are
duplicated they may also cross check system performance.
All levers are located in the new workstation and it is possible to maneuver the vessel by joystick
or apply automatic station keeping from the station without having to turn to any of the other
workstations.
Cargo
- PMS DP
Levers
The dimensions of the consoles were selected so that all levers and indicators were within reach
and immediately or easily readable. A dedicated DP operator station and an operator station from
the automation system were located in the consoles next to the chair, with space for secondary
equipment. Communication was located in overhead consoles (Not included in Figure 9).
In an arrangement with two of these operator positions next to each other in a common workspace
both operators have access to the main workstations without leaving the chair: Aft and starboard
consoles for ship handling and port consoles for cargo handling and/or power management
(PMS). Secondary systems are located somewhat behind the chair when it is in its aft position but
can be observed by the operator turning his head. He may drive the chair forwards should he need
to interact with these systems over a longer period of time. With the chair in an intermediate
position all controls and monitors will be conveniently within reach. That situation for each
operator would then be very similar to the arrangement already used on some vessels (see Figure
1).
Originally, the intention was that two monitors should be located in front of the operator and
show thruster and propulsion parameters as well as positioning information. This was later
expanded so that the final concept can carry altogether four monitors. The two additional ones
can be used for miscellaneous purposes according to owner or yard specifications. In principle,
both main functions could be implemented in the new consoles but the most likely use of the
extra monitor capacity is for a central alarm display, for CCTV, radars, and/or chart displays.
In the pilot model one of the additional monitors has been used to demonstrate how control of
auxiliary bridge systems (such as window wipers, window heating, deck lights) can be integrated
into one display with a touch sensitive surface.
J K
A
B
I C
D
H E
G
F
Monitors in positions C, D, F, G, J and K are 15” TFT (Thin Film Transistor) flat screens.
Remaining monitors are 20” or optionally 23” TFT displays. In addition to the sections shown in
the picture, a third overhead console is located in the ceiling between the two positions containing
anemometer indicators and navigation sensor repeaters.
In order to avoid confusion, only one position can take command of DP/ maneuvering at a time.
Similarly, the vessel automation system can be set up so that only one of the positions can take
command of the cargo system at a time. Which position that shall be in command of which
function is a matter of organization on board. Most other systems can be operated in parallel and
require no changeover mechanisms.