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A Literature Review On Wired Drill-Pipe Technology

The need for improved data transfer between surface and downhole sensors and tools has lead to the development of the wired drill Pipe. Wired drill pipe telemetry is expected to revolutionize the ability to transmit downhole measurements in real time during drilling operations. The access to downhole data by wired drill pipe telemetry may lead to a new era in the detection, evaluation and handling of drilling related problems. In this research we discover fundamentals of data transmission technology and its relevant challenges and overcoming methods at a glance. Then we focus on advantages of wired drill pipe. At the end, wired drill pipe applications & a case study will be presented.

A Literature Review On Wired Drill-Pipe Technology Alaminia, Hossein Institute of Petroleum Engineering, University of Tehran Email:[email protected] Abstract The need for improved data transfer between surface and downhole sensors and tools has lead to the development of the wired drill Pipe. Wired drill pipe telemetry is expected to revolutionize the ability to transmit downhole measurements in real time during drilling operations. The access to downhole data by wired drill pipe telemetry may lead to a new era in the detection, evaluation and handling of drilling related problems. In this research we discover fundamentals of data transmission technology and its relevant challenges and overcoming methods at a glance. Then we focus on advantages of wired drill pipe. At the end, wired drill pipe applications & a case study will be presented. Key Words: Telemetry, wired Drill-pipe, real time transmission, data transfer & mud pulse telemetry Introduction As decisions to drill are being given for wells that are more challenging, new demands arise for downhole measurement transmission during drilling. Extended reach wells, High Pressure High Temperature wells, deep-water wells, or wells in formations with narrow geo-pressure margins has put more focus on downhole conditions and the ability to monitor and control the status of the well. After measuring different parameters, conveying data to surface is another challenge, where wired drill pipe play a big role. The Use of Wired-Pipe would allow: Acquisition of high-resolution LWD data even at extremely high rates of penetration Improved geosteering capability by receiving all the data from all sensors in real time A new level of understanding of drilling dynamics, wellbore integrity and hydraulics Evaluation of formation changes over time with multiple-pass repeat logging Downhole tool control Eliminate NPT for telemetry failures Current telemetry challenges Modern MWD and LWD sensors now generate so much data that it is not possible to take full advantage of this data due to the limitations imposed by conventional mud pulse telemetry systems. Although advances have been made in the form of data compression and batch transmission modes, mud pulse transmission is still the limiting factor in many potential applications. Page 2 of 10 Shortcomings of mud pulse telemetry in terms of real-time data transmission speeds and pulser reliability is one of the biggest challenges. As drilling rates increase the data density of the real-time measurements becomes increasingly sparse until at some point, drilling rates must be held back to ensure that a useable log is received in real-time. To overcome this problem, utilizing wired drill pipe and associated drilling tools we can connect the Rotary Steerable System and LWD string to the surface, and speed up transmission to 57,000 BPS theoretically (Existing MWD telemetry has shown data rates of up to 24 bits per second!) Technology Overview To convey information, the network utilizes a high strength coaxial cable and low-loss inductive coils embedded within double-shouldered connections in each tubular joint. Signal repeaters are placed periodically along the drill string. Goal is to ensure an acceptable signal-to-noise ratio is maintained. Repeaters serve as individually addressable nodes within the telemetry network and, therefore, also provide a location at which potentially valuable measurement data can be acquired. Technical advantages of wired drill pipe in drilling, Logging and Evaluating Reservoir have been mentioned in Table 1 : Drilling Table 1Technical advantages of wired drill pipe Drilling Comment Improve well More and better pressure, borehole and drilling dynamics control and safety Acquire data information Improve theory and knowledge about best drilling through drilling process practices Page 3 of 10 Continuous survey More accurate well placement and rig time savings acquisition Use under-balanced Achieve a new understanding of drilling dynamics, or controlled pressure wellbore integrity and hydraulics for improved drilling techniques while performance and more accurate modeling getting MWD data High resolution data while Detailed analysis for real-time reservoir description and drilling for advanced characterization. formation evaluation Logging and Evaluating Reservoir Drilling speed can increase significantly and still acquire High resolution images high resolution images. In addition to quality images while from Density, Gamma drilling, there is the opportunity to analyse drilling-induced Ray, Resistivity fractures and breakouts for maximum and minimum stress analysis in real-time. Complete acquisition Full data-sets from sensors such as sonic and MRIL® from data-intensive formation testers, etc. sensors There is no need to reduce ROP to ensure high data quality in Increased ROP real-time anymore. All data will be available anytime. Allows more lead-time Instead of waiting for the memory data or data from a to plan ahead wireline run, all the information is available in real-time. Page 4 of 10 Telemetry Drill String Components As illustrated in Figure 1, there is 4 main section regarding to this novel technology. Which each part, separately has been described briefly. Figure 1 Telemetry Drill String Components (section 1,I XO) The downhole tools are connected to the wired drill pipe via an interface sub (Figure 2). The interface or connection between the wired pipe and the bottomhole assembly must be configured to receive data from the tools and transmit that data into the wired drill pipe. Figure 2 Halliburton’s IXO™ tool. An example of the interface between the LWD tools and the IntelliServ® Network Page 5 of 10 (section 2, Signal Boosters & Measurement Nodes) Boosters & nodes are fitted with temperature sensors with typical spacing of 1500ft / 450M which enables Along String Measurement services. Their Battery life typically endure 90+ days. Figure 3 Boosters (section 3, Wired drill pipe) Main goal of this section is conveying telemetry signal. Section View of Double-Shouldered Pin Tool Joint, Armored Coaxial Cable and Inductive Coil Used in Drill String Telemetry Network has been presented as below: Figure 4 Double-Shouldered Pin Tool Joint Page 6 of 10 Currently available telemetry tubular are: Various sizes of drill pipe (in both range 2 and range 3 lengths), Heavy weight drill pipe, Drill collars, Drilling jars, And a wide array of other bottomhole assembly components. (section 4, data swivel) A data swivel top drive was used in place of a saver sub and was identified as having high potential for being damaged if the driller did not have adequate control over stabbing when making up pipe. Top drive swivel sub showing the stator and data cable that connects the stator to the surface data acquisition server (Figure 5). Figure 5 Top drive swivel sub Page 7 of 10 Applications of Wired Drill Pipe High-speed telemetry is not just a benefit to the acquisition of high quality formation evaluation data, but also can be of great benefit for the collection of data from downhole drilling dynamics sensors. Full shock and vibration data including magnitude and frequency can be transmitted, resulting in a much clearer understanding of downhole drilling dynamics. The ability to request directional checkshot surveys and receive them instantaneously at any stage of the well bore. Pressure While Drilling (PWD) tools are of great value in determining actual ECD’s during the drilling process. However, with a mud pulse telemetry system, no data is transmitted when the mud pumps are off. With wired drill pipe, data is transmitted continuously so even during connections and tripping, accurate real-time information on swab and surge pressures can be received, and potential lost-circulation or influx situations avoided. The ability to control downhole tools with wired drill pipe is another important feature. Using the wired drill pipe system, control of tools such as rotary steerable systems, LWD formation testers and geosteering sensors will allow ‘instant’ control and confirmation of commands, allowing extremely precise control of the system. Page 8 of 10 Case study In order to have real-time evaluation of kick, down hole flow sensors has not yet been developed for drilling applications. Therefore, soft sensors, or estimation of flow rates by other quantities, must be applied. Along-string pressure nodes divide the annular of the well into distinct control volumes in which the flow can be measured by indirect techniques. Figure 6 Distributed sensor nodes along a wired drill pipe. Conclusion The resolution of log data received using wired drill pipe, even at high drilling rates, allows more detailed formation information to be received. For example, even at drilling rates up to 200m/hr, high quality log data is obtained and a good quality azimuthal density image seen. Page 9 of 10 Also using this method we may have more data to have more accurate models so as a result, we would have better optimization services, stuck in hole risk reduction and optimizing ROP throughout the entire drilling process and finally reduce operational costs. References Dan Melcher, 18Jan12 Tulsa, “4” Wired Drill Pipe in the Granite Wash”, AADE Mid-Continent Symposium Alan Vasicek, 22 June 2010, “Intelligent Wired Drill-Pipe System Provides Significant Improvements in Drilling Performance on Offshore”, Australia Development Dave McNeill et al. ,2008, ‘Intelligent’ Wired Drill-Pipe System Allows Operators to Take Full Advantage of Latest Downhole Sensor Developments Tarab Ali et al, 2010, A 57,000-bps transmission rate enhances real-time monitoring. Luke Lawrence et al, 2009, Intelligent Wired Drill Pipe System Provides Significant Improvements in Drilling Performance on Offshore Australia Development C Klotz, 2008, A New Mud Pulse Telemetry System Reduces Risks When Drilling Complex Extended Reach Wells J.E Gravdal, 2010, Wired Drill Pipe Telemetry Enables Real-Time Evaluation of Kick During Managed Pressure Drilling Page 10 of 10