Cost Accounting Traditions and Innovations: Process Costing

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Cost Accounting

Traditions and Innovations


Barfield, Raiborn, Kinney

Chapter 6
Process Costing
Learning Objectives (1 of 2)
• Contrast process costing and job order costing
• Explain why equivalent units of production
are used in process costing
• Calculate equivalent units of production using
weighted average and FIFO methods
• Compute unit costs and inventory values
using weighted average and FIFO methods
Learning Objectives (2 of 2)
• Explain how standard costs are used in a
process costing system
• Explain why a company would use a hybrid
costing system
• (Appendix) Explain the alternative methods
used to calculate equivalent units of
production
Costing Systems
Job order costing Process costing

COLA
Process Costing Systems

Large quantity of
Cola identical units
Process Costing
Averaging technique to assign
costs to units produced

Unit Cost = Production Costs


Production Quantity
Process Costing
• The Numerator - Production Costs
– Costs by department
– Costs by product
– Direct material from material requisitions
– Direct labor from time sheets and wage rates
– Overhead
• Actual
• Predetermined application rates
Materials Requisition Form
Date ___________________ No. ###
Job No. _________________ Department _______________
Authorized by ___________ Issued by _________________
Received by _____________ Inspected by _______________
Item Part Unit of Quantity Quantity Unit Total
No. No. Descrip. Measure Required Issued Cost Cost
Employee Time Sheet
Employee Name _______________
Employee No. _______________ For week ending
Department _______________ _______

Start Stop Total


Type of Work Job No. Time Time Day Hours

Employee Signature Supervisor’s Signature


Process Costing
• The Denominator - Units Produced
• Complicated by work in process
– Units started last period and completed this
period
– Units started this period and not completed
• Convert partially completed units to
equivalent whole units
Equivalent Units
• Approximation of the number of whole
units of output that could have been
produced from the actual effort expended
• Includes units
– started last period and finished this period
– started and finished this period
– started this period and not finished
Process Costing Methods
• Weighted average method
– combine
• beginning work in process
• current period production
• FIFO method
– separate
• beginning work in process
• current period production
Process Costing Methods
Weighted Average
Beginning WIP 100%
Started and finished 100%
Ending WIP % completed
THE
FIFO DIFFERENCE
Beginning WIP % completed
Started and finished 100%
Ending WIP % completed
Process Costing
• Direct material
– added at beginning, during, and/or end of process
• Direct labor
– added throughout the process
• Overhead
– added throughout the process
• based on direct labor
• based on other, multiple cost drivers
Process Costing Steps
1 Units to account for
2 Units accounted for Units
3 Determine equivalent units
4 Costs to account for
5 Compute cost per equivalent unit Costs
6 Assign costs to inventories
Cost of Production Report
Name of Department
for the period --- 3

Production Data: 1 2
Units to account for
Units accounted for EUP for each cost
Cost Data:
Costs to account for 4
Cost per EUP 5
6
Cost Assignment:
Transferred Out
Ending Work In Process Inventory
Step 1 - Units to Account For
Beginning WIP 25,000
Started 510,000
Units to account for 535,000
Step 2 - Units Accounted For
Beginning WIP 25,000
Started 510,000
Units to account for 535,000
must
Finished and transferred 523,000 be
Ending WIP 12,000 equal
Units accounted for 535,000
Step 3 - Compute Equivalent Units
DM CC
Beginning WIP inventory 25,000 25,000
Started and completed 498,000 498,000
Ending WIP inventory 12,000 9,600*
Equivalent units 535,000 532,600

* ending units * % complete


12,000 * 80% = 9,600
Weighted Average Method
Step 4 - Costs to Account For
DM CC Total
Beginning WIP $ 42,650 $ 17,152 $ 59,802
Current costs 433,500 339,690 773,190
To account for $476,150 $356,842 $832,992

Weighted Average Method


Step 5 - Cost per Equivalent Unit
DM CC Total
Beginning WIP $ 42,650 $ 17,152 $ 59,802
Current costs 433,500 339,690 773,190
To account for $476,150 $356,842 $832,992

Divide by EUP 535,000 532,600


Cost per EUP $.89 $.67 $1.56
Weighted Average Method
Step 6 - Assign Costs to Inventories
Transferred (523,000 * $1.56) $815,880
Ending WIP Inventory Transferred
Direct Materials Out Ending
(12,000 * $.89) $10,680 WIP
Conversion
(12,000 * 80% * $.67) 6,432 17,112
Cost accounted for $832,992*
*must agree with costs to account for
Weighted Average Method
Process Costing - FIFO
• Emphasize current period costs and production
• Steps 1 and 2 are the same
• Step 3

DM CC
Beginning WIP/completed 0 15,000*
Started and completed 498,000 498,000
Ending WIP Inventory 12,000 9,600
Equivalent units 510,000 522,600
* beginning units * % complete in current period
25,000 * 60% = 15,000
Process Costing - FIFO
• Step 4 is the same
• Step 5

DM CC Total
Current costs $433,500 $339,690 $773,190

Divide by EUP 510,000 522,600

Cost per EUP $.85 $.65 $1.50


Step 6 Assign Costs to
Transferred
Inventories - FIFO
Beginning WIP Inventory $59,802
Cost to complete
Conversion (15,000 * $.65) 9,750 $ 69,552
Started and completed
(498,000 * $1.50) Transferred 747,000
Ending WIP Out Ending
Direct Materials
WIP
(12,000 * $.85) $10,200
Conversion
(12,000 * 80% * $.65) 6,420 16,440
Cost accounted for $832,992*
*must agree with costs to account for
Process Costing Comparison
Weighted Average FIFO
• EUP DM 535,000 • EUP DM 510,000
• EUP CC 532,600 • EUP CC 522,600
• Cost per unit DM $ .85
• Cost per unit DM $ .89
• Cost per unit CC .65
• Cost per unit CC .67
• Total $1.50
• Total $1.56
• Transferred Out $816,552
• Transferred Out $815,880 • Ending WIP 16,440
• Ending WIP 17,112 • Total $832,992
• Total $832,992
Process Costing
• The purpose of the six steps
– Assign a value to ending work in process
– Assign a value to items transferred out
– Prepare this journal entry
Finished Goods
Work in Process
or
Successor Processing Department
Work in Process
Multidepartment Processing

Process 1 Wait
Materials

Transferred-in Process 2
Costs

Finished
Product Process 3
Wait
Process Costing with Standard Costs
• Simplify costing process
• Eliminate periodic cost recomputations
• Same as FIFO computations
– emphasize current period costs and production
• Inventories are stated at standard cost
• Variances are calculated for material, labor,
and overhead
Hybrid Costing Systems
• Characteristics of job order and process
costing systems
• Various Product Lines
– different direct material - job order costing
– same process - process costing
• Hybrid costing used for furniture, clothing,
jam
Questions
• What is an equivalent unit of production?
• What is the difference between the
weighted average and FIFO methods of
calculating equivalent units?
• Why would a company use a hybrid costing
system?

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