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    Lect 2-4b MD1 Power Screw Chapt 4 2016

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    Abdelhay Mohamed Hassan
    This document discusses the design of power screws. [1] It covers determining the thread form, size, load capacity, and materials of the screw and nut. [2] The total required input torque to turn the screw or nut is defined. [3] The main elements of a power screw are described including the screw rod, collar, and handle. [4] Common failure modes are explained for each component, such as buckling, bearing failure, and shearing. [5] Design considerations and equations for sizing the screw rod, nut, handle, and selecting materials while ensuring adequate factors of safety are provided. [6] An example problem is given to design a power screw to lift a 150kN load

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    © All Rights Reserved
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    Lect 2-4b MD1 Power Screw Chapt 4 2016

    Uploaded by

    Abdelhay Mohamed Hassan
    24 views21 pages
    This document discusses the design of power screws. [1] It covers determining the thread form, size, load capacity, and materials of the screw and nut. [2] The total required input torque to turn the screw or nut is defined. [3] The main elements of a power screw are described including the screw rod, collar, and handle. [4] Common failure modes are explained for each component, such as buckling, bearing failure, and shearing. [5] Design considerations and equations for sizing the screw rod, nut, handle, and selecting materials while ensuring adequate factors of safety are provided. [6] An example problem is given to design a power screw to lift a 150kN load

    Original Description:

    A better lecture in design of power screws

    Original Title

    Lect 2-4b MD1 Power Screw Chapt 4 2016 (2)

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    This document discusses the design of power screws. [1] It covers determining the thread form, size, load capacity, and materials of the screw and nut. [2] The total required input torque to turn the screw or nut is defined. [3] The main elements of a power screw are described including the screw rod, collar, and handle. [4] Common failure modes are explained for each component, such as buckling, bearing failure, and shearing. [5] Design considerations and equations for sizing the screw rod, nut, handle, and selecting materials while ensuring adequate factors of safety are provided. [6] An example problem is given to design a power screw to lift a 150kN load

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    24 views21 pages

    Lect 2-4b MD1 Power Screw Chapt 4 2016

    Uploaded by

    Abdelhay Mohamed Hassan
    This document discusses the design of power screws. [1] It covers determining the thread form, size, load capacity, and materials of the screw and nut. [2] The total required input torque to turn the screw or nut is defined. [3] The main elements of a power screw are described including the screw rod, collar, and handle. [4] Common failure modes are explained for each component, such as buckling, bearing failure, and shearing. [5] Design considerations and equations for sizing the screw rod, nut, handle, and selecting materials while ensuring adequate factors of safety are provided. [6] An example problem is given to design a power screw to lift a 150kN load

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 21

    EMP 205 CF

    Machine Design - 1
    By
    Prof Dr Eng \ Abdelhay M. Abdelhay

    1
    Chapter 4
    Design
    Of
    Power Screws
    2
    Design of
    Power Screws
    Means “Define and Determine of” :
    (1) Thread Form,
    (2) Size ,
    (3) Load capacity , and
    (4) Materials (Screw & Nut) .
    3
    Thus, The TOTAL required input torque to turn
    the screw or the nut, whichever is being rotated
    is:

    T  Tr  Tc
    d
    T  W tan (    )
    r 2 W

    T   W R
    c c c
    4
    Main Elements of Power Screw
    Collar

    Handle

    Screw Rod

    Nut

    How each one can FAIL ? 5


    Mode of Failures in Power Screws

    6
    Mode of Failures in Power Screws

    7
    Design of
    Power Screws Rod
    (Determine the Size, Materials or/and FS)

    8
    Compression Mode of Failure
    in Screw Rod

    9
    Buckling Mode of Failure
    in Screw Rod

    Euler’s Formula:
    Critical axial Load

    Le = k . L

    Slenderness Ratio (S = Le/R): Radius of Gyration R


    S< 80 Short Column (R = √ I/Ac )
    S>80 Long Column 10
    Failure of Power Screw due to
    Combined Loading
    (Compression + Torsion )

    and

    Applying the Distortion Energy Failure Theory (DET)


    or Von Mises theory (check Eq 4-11 p87)

    11
    Design of
    Nut for Power
    Screws
    (Determine the Size, Materials or/and FS)

    12
    Bearing /Crushing Mode of
    Failure between Teeth

    Where:

    Take z even number

    the allowable bearing stresses (σb all )


    are given in Appendix H (p187)
    13
    Crushing Stresses are taking place
    between z-engaged teeth
    of Nut and Screw

     the nut height of h ( h = z .p )

     It is Recommended to :
    1- Take Factor of Safety FS ≥10 to avoid nut teeth crushing
    2- Use z integer Even Number
    ( if calculated z=6.4 use z = 8 teeth)

    14
    Bearing Areas

    15
    Teeth Strip-off or Shearing
    Mode of Failure

    Teeth are considered as a Cantilever Beam,


    with Parabolic Transverse Shearing [Eq 3-12]

    16
    Design of
    Handle for Power
    Screws
    (Determine the Size, Materials or/and FS)

    17
    Turning Handle Lever
    Mode of Failure

    Bending Stresses:

    Direct Shearing Stresses:

    Applying Von Mises Failure Theory:

    18
    Worked Example
    Design a power Screw to raise
    (lift/elevate/move up) a load of 150 KN for
    a vertical distance of 750 mm.

    (Design of Power Screw Includes:


    Screw, Nut, Collar and Handle )

    19
    1 Term Design Project
    st

    (10/20 Marks)
    Follow the Standard Design
    Procedure To Make a complete
    Design for a Power Screw
    based equipment.
    To raise (lift/elevate/move up) a load of W
    a vertical distance of L mm.
    Your Course Instructor will assign you W
    and L for your Proposed Equipment.
    20

    Due. Date: TWO Weeks from Today


    Let Learning
    Continue

    21

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