File No: Boiler Division:

REPORT OF INSPECTION FOR REGISTRATION OF/RENEWEL OF CERTIFICATES FOR BOILER/ECONOMISER

ETC
PART-1
GENERAL

1.1 Name and address of the factory :

1.2 Name and address of the owner :
1.3 Registration number of the boiler & location : New, Boiler House
1.4
Type of boiler Working Pressure Rating Capacity of boiler Fuel Used

1.5 Register number of other connected boiler if any :

1.6 Brief account on the repair carried out since
Last inspection :
1.7 Extension/modification of steam line made after
Last inspection :
1.8 Qualified personnel in charge of operation of boilers
(a) Boiler operation engineer(Name) 1) Certificate No………../………
(b) Boiler operators-
(c) Boiler operators-
1.9 Remittance details of inspection fee:

PART-II(a)
DETAILS OF INSPECTION CONDUCTED ON 19-09-2015 & 29-12-2015 OPEN TEST/HYDRAULIC TEST/STEAM
TEST(FOR BOILER/ECONOMISER) PRESSURE PARTS

SL No. Pressure Parts Inspection Inspection Method Judgment standard Observ

items ations
2.1 Boiler(water/ Boiler drum/ shell/ (a) Inspection through manhole and Shall be no damage,
steam drums)/ coil type etc. check for damage, deformation, deformation,
shell overheating, discoloration, leaks of overheating,
water and steam pitting, corrosion and discoloration, leaks,
adhering soot etc. pitting, marked
(b) Behavior under pressure corrosion soot problems
etc
2.2 Furnace/Flue Furnace/ Flue (a) Look for water side corrosion, Shall be no damage for
(internal/ external/dry deformation, pitting, leakage of water/ deformation,
back/ wet back/ once steam, adhering of soot, supports overheating, corrosion,
through/ reverse etc.) (localized overheating) pitting, leak soot
(b) Behavior under pressure problems etc.
2.3 End plates Endplates/ tubes (a) Expanded/ welded joints of smoke Shall be no damage for
plates tube with endplates, condition deformation,
of fusible plugs, gussets, supports, overheating, corrosion,
stays etc. pitting, leak soot
(b) Behavior under pressure problems etc., leak
through expanded/
welded joints, tubes,
good condition of fusible
plugs
2.4 Water tubes/ Water tubes, smoke (a) From peepholes and fire holes Shall be no damage,
smoke tubes tubes, stay tubes etc. check for damage, bulging, local bulging, local over
overheating, bending, adhering soot, heating, leaks, corrosion,
welding defect, expansion joint etc adhering soot
(b) Behavior under pressure
2.5 Super heater Super heater tubes, (a)(1) From peephole, cleaning hole (1) Shall be no bending,
headers etc. etc. check for bending, discoloration, discoloration, bulging,
 bulging, cracks, steam leaks, corrosion cracks, leaks, marked
and dirt corrosion and dirt
(2) Check the temperature of (2) Shall be in normal
superheated steam temperature range.
(b) Behavior under pressure
2.6 Economizer Tubes etc. (a)(1) Check for water leaks, cracks, (1)Shall be no water
damage, corrosion and dirt leaks, cracks, damage,
(2) Check feed water temperature marked corrosion and
difference between inlet and outlet dirt
(b) Behavior under pressure (2) Shall be no
abnormality in
temperature difference
2.7 Any other items
(specify)

PART-II B

Instruction/ suggestion for improvement issued (including repair/ replacement and major repairs like change in design/
alteration etc.) as noted below

Place:
Date: Inspector of Factories and Boilers
* Strike off whichever not applicable

PART- III(A)
MOUNTINGS AND ACCESSORIES
SL No. Item Working Condition Observation/ Remarks
3.1 Safety valves( Nos)
3.2 Main steam stop valves
3.3 Blow down valves
3.4 Auxiliary valves
3.5 Feed Check Valves
3.6 Relief valves/ pipes
3.7 Drain valve for water wall headers
3.8 Fusible plug
3.9 Non return valves
3.10 Water level gauge
(a) Valve & Cocks
(b) Gauge glass
3.11 Pressure gauges
3.12 Any other item (Specify)

PART- III(B)

Instruction/ suggestion for improvement issued (including repair/ replacement and major repairs like change in design/ alteration etc.)
as noted below

Place: Inspecting Officer

Date: Inspector of Factories and Boilers
* Strike off whichever not applicable

PART- IV(A)
OTHER CONNECTED PARTS

SL No. Item Working Condition Observation/ Remarks

4.1 External surroundings
(a) Casing and brick wall
(b) Insulating materials
4.2 Foundation and Installation
4.3 Oil heater
4.4 Burner and connected equipments
4.5 Combustion chamber
4.6 Stocker and grate
4.7 Blowers
(a) ID/FD fans
(b) Soot blower
4.8 Chimney
4.9 Explosion door etc.
4.10 Service tanks
4.11 Automatic control systems
4.12 Control panel and operation panels
4.13 Starting and Stopping
4.14 Main safety controller
4.15 Flame detector
4.16 Fuel supply and allied system
4.17 Fuel and air flow rote control devises
4.18 Water level controller
4.19 Water treatment equipment
4.20 Feed water pump and motors
4.21 Injector( No. of feed pumps, shall be two, if
injector is not provided)
4.22 Feed water tank
4.23 Any other item (Specify)

PART- IV(B)

Instruction/ suggestion for improvement issued (including repair/ replacement and major repairs like change in design/ alteration etc.)
as noted below

Place: Inspecting Officer

Date: Inspector of Factories and Boilers
* Strike off whichever not applicable
PART- V(A)
CONNECTED STEAM LINES

SL No. Inspection Inspection Method Judgment standard Observations Action taken

Items
5.1 Steam pipe Check for leak of water and Shall be no leaks,
steam, damage, bending and damage, abnormal
corrosion bending or marked
corrosion
5.2 Expansion joint and Check for damage and check Shall be no damage,
pipe support fittings expansion/ contraction expansion and
function contraction shall be
normal
5.3 Draining Check for accumulation of Shall be no
drain, steam traps accumulation
5.4 Insulating material Check for damage Shall be no damage
5.5 Outdoor piping and Check for flooding Shall be no flooding
under ground piping
5.6 Glands, flanges, Check for leak of water and Shall be no leaks,
steam traps etc. steam, damage and looseness damage or looseness
of bolts

PART- V(B)

Instruction/ suggestion for improvement issued (including repair/ replacement/maintenance and major repairs like change in design/
alteration etc.) as noted below
Place: Inspecting Officer
Date: Inspector of Factories and Boilers
* Strike off whichever not applicable

PART- VI

INSPECTION DETAILS FOR REGISTRATION OF NEW BOILER/ ECONOMISOR, RENEWEL OF CERTIFICATE

Folder of documents received vide of the Director of Factories and Boilers. Material identified on
Site inspection conducted on Boiler erection was carried out by M/s

Inspecting officer :
Inspector of Factories and Boilers,

A. INSPECTION FOR RENEWEL OF CERTIFICATE

1. Open test of boiler conducted on
2. Hydraulic test conducted on to Kg/square cm for minutes.
3. Steam test conducted on ………. To …
Safety Valves(1) set to ………… on………….
Safety Valves(2) set to ………… on………….
Safety Valves(3) set to ………… on………….

B. STEAM LINE INSPECTION

1. Along with registration of boiler

Approval Order No dated of Director of Factories and Boilers……….
Work carried out by M/s
2. Extension/ modification of existing steam line
Approval No………. work carried out ………. By recognized vide No…. valid
up to………..
3. Open test carried out
4. Hydraulic test carried out on safety valve set to ……(in case of PRV’s)
5. Condition of steam line………………………

C. CONDITION OF BOILER/ ECONOMISER & CONNECTED STEAM LINES FOUND SATISFACTORY

Provisional issued for use of Boiler No Dated- of working pressure Kg/square cm for six
months from
D. RECOMENDED FOR PROHIBITION/ CONDEMNATION REPORTED TO THE JOINT DIRECTOR OF
FACTORIES AND BOILERS/ DIRECTOR OF FACTORIES AND BOILERS
W.E.F……………… vide letter no………………
Place: Inspecting Officer
Date: Inspector of Factories and Boilers
* Strike off whichever not applicable
Note
1. Inspecting officer is instructed to pursue the documents also maintained by the authorized operator / supervisor of the boilers
for the preparation of inspection report. ( eg. Log book of the boiler, quality of feed water, operational problems encountered
etc.)
2. All part columns of this inspection report shall be filled up by the inspecting officer in his own handwriting.
3. Attach separate sheets, in case the space provided for suggestion/ improvement is not sufficient.
4. In respect of an accident investigation also relevant details to be made in the inspection report