CLIENT: CLIENT REPRESENTATIVE & ENGINEER: MAIN CONTRACTOR:

REHABILITATION OF FIVE SERVICE

Project Location: DUBAI WATERFRONT Project Name:
TUNNELS
Title: RISK ASSESSMENT FOR CONCRETE POURING Date: 16-Aug-2018

RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual
S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

1 Placing Failure to provide Injuries, fatalities, 3 4 12 M 1. Housekeeping to be maintained Access should be clear 1 4 4 L Project
concrete pump flagman, lack of Fracture and unwanted material should be from obstruction Engineer/
communication, property damage removed.
Site
Soil/ land 2. Competent and certified flagman
Engineer /
condition, Struck should be present in the site to guide
Foremen
with the people & the concrete pump.

materials, 3. The flagman make sure to bring the

mechanical failure Concrete pump in the hard surface

in the pump, Only.

Slips trip & fall 4. while placing the pump the area

Should be barricaded.

5. Proper communication (walkie,

talkie) between pump operator and

the job performer to control the hose.

6. The pump operator should

REF: DWF-RFST-KAB-RR-GE-0005 Rev. 01

Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

be competent and certified by EHS

approved third party.

7. The concrete pump should be

Certified by EHS approved third party.

8. Close supervision by competent

Supervisor.

9. Sole plate shall be placed below

outrigger feet and shall be use on firm

and leveled ground.

10. The operator shall ensure that

outrigger is extended to the

proper position.

11. The hydraulic boom shall be check

before extension.

12. Safety signages to be install.

13. PPEs (Helmet, Safety vast, Safety

shoes, glasses, gloves etc.)

2 Delivery of the Concrete truck Fatality, 4 4 16 H 1. Ensure that the truck roads are to Close supervision, 1 4 4 L Project

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

concrete maneuvering, Fractures, be identified and signages to be Install safety signages, Engineer/
Exposed to moving Minor injury, install. and Keep the access Site
parts (gear, chain Property damage, clear from any
2. Trained flag man/ signal man to Engineer /
and rollers), Eye injury, obstruction.
control vehicle maneuvering. Foremen
Struck with the Skin problem (dry,
3. Trespassing of personnel on the
people & itchy, red and scaly),
route is to be monitored.
materials,
4.Reverse alarms for trucks is to be
mechanical failure
operational while reversing.
in the truck,

Slips trip & fall, 5. Keep clear when the truck is

Burst of concrete reversing in to position, ensure that

hoses. you remain in the driver view.

6. Unauthorized personnel or other

workers are to be restricted from

trucks movement path.

7. All moving components are fully

guarded either by virtue of its

manufacture, by mechanical guard, or

by automatic interlock systems.

8. Loose cloths/ dress not to be

allowed for the workforce.

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

9. Move away from the end hose

during boom movements.

10. Never open the pipes when under

pressure.

11. Stay clear off the delivery hose

and the boom pipeline in case of a

blockage no unauthorized person

should open the pipeline.

12. Safe distance to be maintained

between trucks and workforce.

13. PPEs (Gum boots, safety helmet,

safety glasses, high viz jacket, rubber

gloves, Mask etc.)

14. Follow DM code of construction

safety practice ( Ch# 10)

3 Pump Collapse of pump Personnel Injuries, 4 4 16 H 1.checking third party certificate of 1. Regular visual 1 4 4 L Project
Standing/ due to ground Fatalities, the pump and operator. inspection and annual Engineer/
pump setting conditions/ Property Damages third party inspection
2.Provide TBT and share safe standing Site
insufficient are carried out.
procedure. Engineer /
stability/ failure of

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

3.Sole plate shall be placed below

outrigger feet and shall be use on firm

and leveled ground.

hydraulics/ 4.The operator shall ensure that

structural failure outriggers are extended to the

of boom, appropriate position. 2. Monitoring. Foremen

Improper 5. All hydraulic rams are fitted with
communication lock valves to limit movement, should

failure occur.

6. walkie talkie to be used for

communication.

1.Maontain safe distance as specified Project

The pump boom
Personnel Injuries, in the manual for working near Engineer/
Overhead touching with
4 Fatalities, 3 4 12 M overhead power lines. Monitoring 1 4 4 L Site
Power Lines overhead power
Property Damages 2.Operator should be aware of Engineer /
lines
exclusion zone set by the site. Foremen
5 Pumping of Mechanical failure Fatality due to the 4 4 12 H 1.Provide TBT prior to start the The pumping/ Pouring 1 4 4 L Project
concrete in the pump, pump mechanical activity area shall be barricaded Engineer/
failure, 2. Authorized, competent and to control untheorized
Burst of concrete Site

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

hoses, Injuries due to the certified operator shall operate the entry. Engineer /
hose bursting, pump. Close supervision by site Foremen
Contact with
Skin & Eye injuries 3. Maintain the concrete level in the engineer.
moving pump
due to the concrete hopper so as to avoid the end hose Daily visual inspection of
components,
exposure, from being whipped. pumps.
Struck by transit
Fracture and minor 4. Pipes shall be supported with
mixer trucks while
injuries adequate bracket especially where
reversing In to the
the direction changes and shall be
hopper.
secured with safety pins.
Expose to the
5. Proper clamping of hose pipe of
concrete.
pump.
Fall, Slip & trip, 6. All moving components are fully

Improper guarded either by virtue of its

communication manufacture, by mechanical guard, or

by automatic interlock system.

7. Random inspection of the pipe

thickness.

8. Do not attached additional pipe.

9. Only experienced workers shall be

engage in the task.

10. The operator shall visually monitor

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

the unfolding/ folding & positioning of

the boom, and ensure no person is

placed at risk by any movements.

11. Physical inspection of the pumping

equipment.

12. Proper and safe scaffolding to be

provided If the pouring is handling at

height.

13. The workforce shall be use

adequate PPEs (Gum boots, safety

helmet, safety glasses, high viz jacket,

rubber gloves, Mask etc.)

14. walkie talkie to be used for

communication

15. Follow DM code of construction

safety practice (CH# 10)

6 While doing 1. Oxygen 1. Fatality 3 4 12 M 1 Permit of confined space to be 1. Fix Safety guards to 1 4 4 L Project
concrete work Deficiency. 2. Physical injury implemented. Engineer/
the moving parts of
in the task area 2.Eye/ Skin 3. Back Injury 2.The area should be pre-oxygen
machinery to avoid Site
(Inside the Exposure. tested prior to enter/ start the
4. cut injury getting contact. Engineer /
tunnel) 2. Falls job.

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

3. Collapse of form Irritation 3.Each group minimum 1 personal 2. Proper Foremen

works / structures. oxygen detector should be use.

communication
4. Chemical 4. All operatives/ workforce
consultation.
should be trained of confined
leakage/ spillage Close supervision.
space by third party.
and equipment’s
5.Ensure adequate and suitable

formwork load bearing capacity (As

per the Approved Drawings)

6. Equipment used must be

barricaded with warning sign boards

in place.

7. Ensure the usage of proper PPEs

such as Gum boots, helmet, Rubber or

leather Gloves and clear safety goggle

must be worn by all.

8. Use skin protection cream.

9. Reduce the exposure of concrete by

proper break system to the

workforce.

10. Workmen involved in the activity

give training and pre-task instruction

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

to all workmen.

11. construction loads shall not be

placed on a concrete structure unless

the consultant engineer determines in

writing that the structure is capable of

supporting the loads.

12. workers shall not permit to work

above or in positions exposed to

protruding reinforcing steel or other

impalement hazards unless provision

have been made to cover and protect

them.

7 Using Vibrator Vibration, Fatigue, 3 4 12 M 1.TBT to be provided prior to start the Close supervision, 1 4 4 L Project
and other tools Hearing problems, job. install safety signages, Engineer/
Noise,
stomach problems, 2. The vibrator operator should be and Keep the access
Electric shock, Site
headache, competent and experienced. clear from any
Fire, Engineer /
loss of balance, 3. Provide break system to avoid obstruction.
Slip, Trip & Fall Foremen
shakiness, continuous use of vibrator.

Electrocution, 4. The vibrator and other tools should

Fracture, injuries be maintain and in good condition.

5. Only electrical vibrator is allowed.

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

6. 110-volt vibrator to be used.

7. Don’t allow the joints, wear & tear

in the cable and remove the damage

cable from the service.

8. RCDs to be install in each circuit of

the power tools to avoid and control

electric shock hazard.

9. Use only industrial socket.

10. Safe access and egress to the

working area.

11. Provide safe scaffolding and

working platform while working at

height.

12. Welfare facility (First aid room,

drinking water, washroom, rest area)

to be provided.

13. Keep and maintain good

housekeeping.

14. The workforce shall be use

adequate PPEs (Gum boots, safety

helmet, safety glasses, high viz jacket,

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

Ear plug/ Ear muff, rubber gloves,

Mask etc.)

8 Working at 1. Unsafe/ 3 4 12 M 1. Provide safe access to the working 1. Material should not be 1 4 4 L Project
height Incomplete Fatality Injury platform with handrail, mid rail & toe
stacked on heighted Engineer/
Platforms. Property Damage board.
platforms. Site
2. Working near 2. Do not use any defective ladder or
2. Toe boards shall rise Engineer /
Edges. any make shift arrangement.
150mm above the Foremen
3. Slip, Trip and 3. Check the ladder before use.

falls. 4. Provide suitable safe working working platform.

4. Fall on same platform min. 600mm width only for Gap between toe
level. man Min 1200mm widths for man
board and mid rail
5. Personnel fall with materials and without any
and mid rail and
from height. lapping.
guard rail shall not
6. Materials fall 5. Use 1” rope life line before

from height. providing the handrail for tie the full exceed more than

7. Unsafe body safety harness with two lanyard. 470mm. Guard rail

Access/Egress. 6. Ensure all the workmen wearing the should be fixed at

8.Structure full body safety harness with two minimum 950mm
collapse lanyard and tied it above the shoulder
height.
level.
3. Area should be kept
7. Fix the toe boards all around the

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

working platform and floor edges to

avoid fall materials.

8. Close or barricade all the opening at

working area.

9. Always keep the working area neat

& clean and dispose all the debris

immediately. clean to avoid slip,

10. Don’t keep any loose materials on trip and falls.

the platform. 4. Area should be

11. Use Tools bag to carry and keep barricaded.
the tools.

12. Do not drop any materials from

the height to the ground or vice versa.

13. Don’t stack any of the materials at

working area.

14. Provide cordoned around the

height work area.

9 General Inadequate Fatality Injury, 3 3 9 M 1. Competent person shall be assigned Monitoring 1 3 3 L Project
Planning- training, who are approved and third party Engineer/
Property Damage
consultation & certified.
Site
planning, 2. Employees shall be consulted
Engineer /

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

before task assigned.

3. The workforce shall be use

adequate PPEs (Gum boots, safety

helmet, safety glasses, high viz jacket,

Ear plug/ Ear muff, rubber gloves,

Mask etc.)
Failure to provide 4. Required training shall be provided
appropriate to employees to ensure competency.

equipment, 5. A flagman to be provided to

Foremen
prevent third party entering in to the
Failure to provide
area.
flagman,
6.Walkie talkie to be used for
Lack of
communication.
communication
7. The slab to be certified by

competent person and ensure that it

can withstand the concrete load.

8. Concrete pouring area and the

pump positioned area to be

barricaded.

10 Insufficient Slip Major injuries, 3 3 9 M 1. Adequate lighting to be provided Monitoring and close 1 3 3 L Project
lighting Trip around 100 lux. Engineer/
Fracture

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

Site
Minor injuries 2. Emergency lighting with battery
Fall supervision. Engineer /
Property damage backup to be provided.
Foremen
1. Plywood sheets must be provided

on mesh in the concrete laying area.

2. Follow good housekeeping Project

Slip
Injuries to Hand,
standards to ensure workspace in not Engineer/
Improper
Trip cluttered with other material. Monitoring and close
11 arm, ankles, legs, 3 4 12 M 1 4 4 L
Site
Access /
Fall 3. full body harness with double supervision.
Poor Access etc.
Engineer /
Ergonomic hazard lanyard and shock absorber to be
Foremen
used by all who are working at height.

4. Proper manual handling techniques

to be used while manually lifting.

Steel Rods Penetration not Injuries, 3 3 9 M Sharp Steel rods shall be covered with Post safety signage, such 1 3 3 L Project
covered, the covering cap. Engineer/
Puncture as exit arrow to be
No assigned A walkway using minimum 3 planks to
displayed indicating Site
walkways, be joined together a proper walkways
direction of exit to the Engineer /
Entangling/ to be made.
12 Foremen
Entrapment assembly point.

hazard,

Improper signage

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

13 Heat Stress 1. Exposure to high 1. Workforce illness. 3 4 12 M 1. Provide Tool box talk/ training/ 1. Heat stress campaign. 1 4 4 L Project
temperature, (Dehydration, Heat awareness regarding heat stress. 2. Provide appropriate Engineer/
sun light and edema, Heat rashes, 2. Enough amount of ORS mixed with rest area.
Site
open to sky. Heat cramps, Heat water is provided twice a day. 3. Post safety sign at
Engineer /
2. Exposure hot exhaustion, Heat 3. All workers are provided with dark prominent
Foremen
weather syncope, Heat colored safety goggles and locations.

during setting stroke). comfortable coverall. Display emergency

of concrete 2. Loss of 4. Due care is taken on manual
contact No at site.
pump. concentration and handling and duration of work.

3. Exposure to ability to do the 5. Mid-day break observed as guided

ultra violet mental task. by legislation.

rays. 3. Increase 6. Shade for rest is provided for break

4.Work in closed irritability. time/ food area for the workers.

area. Loss of ability to do 7. First aid at site and ambulance

facilities is made available.

skilled tasks or

L - Likelihood S - Severity R – Risk Rating RL – Risk Level

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Initial Risk RL Residual

S. CONSEQUENCES / ADDITIONAL CONTROL RL
ACTIVITY HAZARD / ASPECT Rating* H/M/ Existing Controls Risk Rating* Action By
No. IMPACT MEASURES H/M/L
L S (R) L L S (R)

8. Protective clothes and supervisory

control.

9.Sufficient amount of cool drinking

heavy work.
water to be provided at site.

Reference /Trakhees EHS Guidelines

No:24

Note:-Below Control measures are mandatory

 First aider should be available at all time

 Rescue team should be available in case of any emergency

 Stand by Vehicle (Emergency)

INFORMATION TO BE PROVIDED TO EMPLOYEES

The Following Persons Have Received the Information Contained in this Assessment

NAME DATE SIGNATURE NAME DATE SIGNATURE

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

When completing this Performa, you must take due consideration of local conditions, including adjacent operations and premises.

Person Responsible for Conducting the Risk Register:

REV: 01

Assessment Designation Name Signature & Date

Prepared By: HSE Advisor Mr. Sardar Muhammad

Reviewed by: HSE Manager Mr. Mahesh Vairavan

Approved by: Project Manager Mr. Jabra Makdesi

RISK MATRIX
Risk Rating (RR) = Severity x Likelihood

Rare Unlikely Possible Likely Almost certain

LIKELIHOOD Remote possibility (once Could happen but rare Could happen occasionally Could happen often (on average Could happen frequently

every 3 years or more) (typically once in a year) (on average quarterly) once a month or more) (once a week or more)

SEVERITY 1 2 3 4 5

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

(IMPACT)

Low Low Low Low Medium

Insignificant 1
1 2 3 4 5

Low Low Medium Medium Medium

Minor 2
2 4 6 8 10

Low Medium Medium Medium High

Moderate 3
3 6 9 12 15

Low Medium Medium High High

Significant 4
4 8 12 16 20

Medium Medium High High High

Major 5
5 10 15 20 25

RISK BASED CONTROL PLAN

RISK LEVEL ACTION AND TIMESCALE

Quick, easy controls should be implemented immediately and further action planned for when resources permit. Monitoring required
1-4
ensuring controls are maintained. Manage through routine procedures. Go for economic improvements where possible. Incident
Low
report must be completed.

Aim to reduce risks but costs of prevention may be limited. Undertake a risk assessment of the situation / task and implement the

appropriate actions. Actions should have a timescale and should be monitored. Where the risk involves work in progress undertake

5-12 a risk assessment as soon as possible to ensure the safety of the situation or task. Work should not start until the risk is

Medium reduced to an acceptable level. Considerable resources may have to be allocated. Contact your Manager and Risk Manager by

telephone about the actions that should be taken to reduce the risk/s. incident report must be completed. Incident must be added

to service risk register.

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Project Name: REHABILITATION OF FIVE SERVICE TUNNELS (0075)

Title: RISK ASSESSMENT FOR CONCRETE POURING

Do not commence the activity until a risk assessment has been completed to ensure the safety of the situation or task. If it is

15-25 not possible to reduce or eliminate the risk even with unlimited resources, work must remain prohibited. Inform your relevant

High Director, your Manager and the Risk Manager immediately by telephone. Incident report must be completed. Incident must be

added to service risk register.

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