東芝 變頻分離式冷 (暖) 氣機 Sm Ras-2m18s3av-A Ims-1503280188

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FILE NO.

SVM-15102

SERVICE MANUAL

AIR-CONDITIONER
SPLIT TYPE
RAS-3M18S3AV-E,-TR
RAS-2M18S3AV-E,-TR,-A
RAS-2M14S3AV-E,-TR

R410A
October, 2015
FILE NO. SVM-15102

CONTENTS

1. SAFETY PRECAUTIONS ............................................................ 3

2. SPECIFICATIONS ........................................................................ 5

3. REFRIGERANT R410A ............................................................. 23

4. CONSTRUCTION VIEWS .......................................................... 31

5. WIRING DIAGRAM .................................................................... 32

6. SPECIFICATIONS OF ELECTRICAL PARTS............................ 35

7. REFRIGERANT CYCLE DIAGRAM........................................... 36

8. CONTROL BLOCK DIAGRAM .................................................. 44

9. OPERATION DESCRIPTION ..................................................... 47

10. INSTALLATION PROCEDURE .................................................. 64

11. HOW TO DIAGNOSE THE TROUBLE ........................................ 72

12. HOW TO REPLACE THE MAIN PARTS ................................... 100

13. EXPLODED VIEWS AND PARTS LIST..................................... 110

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FILE NO. SVM-15102
1. SAFETY PRECAUTIONS
The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents
(Indications/Illustrated marks), and keep them.

[Explanation of indications]

Indication Explanation

Indicates contents assumed that an imminent danger causing a death or serious injury of
DANGER the repair engineers and the third parties when an incorrect work has been executed.

Indicates possibilities assumed that a danger causing a death or serious injury of the
WARNING repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.

Indicates contents assumed that an injury or property damage (∗) may be caused on the
CAUTION repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.

∗ Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet

[Explanation of illustrated marks]

Mark Explanation

Indicates prohibited items (Forbidden items to do)


The sentences near an illustrated mark describe the concrete prohibited contents.

Indicates mandatory items (Compulsory items to do)


The sentences near an illustrated mark describe the concrete mandatory contents.

Indicates cautions (including danger/warning)


The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.

For general public use


Power supply cord of outdoor unit shall be more than 1.5 mm² (H07RN-F or 60245IEC66) polychloroprene
sheathed flexible cord.

• Read this “SAFETY PRECAUTIONS” carefully before servicing.


• The precautions described below include the important items regarding safety. Observe them without fail.
• After the servicing work, perform a trial operation to check for any problem.
• Turn off the main power supply switch (or breaker) before the unit maintenance.

CAUTION
New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT
DESTROY OZONE LAYER.
R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because
the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the
adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during
installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into
the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port
on main unit and installation tools are different from those used for the conventional refrigerant units.
Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new
and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does
not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings
and possible impurities in existing piping.

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FILE NO. SVM-15102

CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY
A switch or circuit breaker that can disconnect all poles must be included in the fixed wiring.
Be sure to use an approved circuit breaker or switch.

DANGER
• The manufacturer shall not assume any liability for the damage caused by not observing the
description of this manual.
• Ask an authorized dealer or qualified installation professional to install/maintain the air conditioner.
INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK.
MAKE SURE ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.

DANGER: HIGH VOLTAGE


The high voltage circuit is incorporated. Be careful to do the check service, as the electric shock may be
caused in case of touching parts on the P.C. board by hand.

• CORRECTLY CONNECT THE CONNECTING CABLE. IF THE CONNECTING CABLE IS INCORRECTLY CON-
NECTED, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THAT THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE SERVICE AND INSTALLA-
TION. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE TO FOL-
LOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT THE INDOOR UNIT FROM OVERHEATING AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT RESISTORS, FUR-
NACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLATION IN ANOTHER PLACE, BE VERY CAREFUL NOT
TO ALLOW THE SPECIFIED REFRIGERANT (R410A) TO BECOME MIXED WITH ANY OTHER GASEOUS
BODY INTO THE REFRIGERATION CIRCUIT. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT,
THE GAS PRESSURE IN THE REFRIGERATION CIRCUIT WILL BECOME ABNORMALLY HIGH AND IT MAY
RESULT IN THE PIPE BURSTING AND POSSIBLE PERSONNEL INJURIES.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE SERVICE WORK AND
THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS
HEATED, SUCH AS BY FIRE, GENERATION OF POISONOUS GAS MAY RESULT.

WARNING
• Do not use any refrigerant different from the one specified for complement or replacement.
Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may result in a failure or
explosion of the product or an injury to your body.
• Never modify this unit by removing any of the safety guards or bypass any of the safety interlock switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source such as a cooking range, noxious gas may generate.
• The electrical work must be performed by a qualified electrician in accordance with the Installation
Manual. Make sure the air conditioner uses an exclusive circuit.
An insufficient circuit capacity or inappropriate installation may cause fire.
• When wiring, use the specified cables and connect the terminals securely to prevent external forces
applied to the cable from affecting the terminals.
• Be sure to provide grounding.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.

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FILE NO. SVM-15102
CAUTION
• Exposure of unit to water or other moisture before installation may result in an electrical short.
Do not store in a wet basement or expose to rain or water.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise or discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.

2. SPECIFICATIONS
The indoor and outdoor units that can be used in combination are shown in the tables below.

Table of models that can be used in combination


Type Outdoor unit Combinations of indoor unit models that can be connected
Heat pump RAS-3M18S3AV-E, -TR Refer to page 9 to 14
Heat pump RAS-2M18S3AV-E, -A, -TR Refer to page 15 to 17
Heat pump RAS-2M14S3AV-E, -TR Refer to page 18 to 19

NOTES
A 1-room connection is not an option for the indoor units (you cannot connect only one indoor unit).
Be sure to connect indoor unit in two or more.

2-1. Specifications
<Heat Pump Models>

RAS-3M18S3AV-E, -TR
Unit model Outdoor RAS- 3M18S3AV-E, -TR
Connection indoor unit of this specification RAS- B16N3KV2-E1 + B10N3KV2-E1 ×2
Cooling Capacity (kW) 5.2
Cooling Capacity range (kW) 2.4 to 6.5
Heating Capacity (kW) 6.8
Heating Capacity range (kW) 1.9 to 8.0
Power supply 1Ph,220-240V,50Hz / 1Ph,220V,60Hz
Electric characteristics Total Operation mode Cooling Heating
Running current (A) 5.64 / 5.39 / 5.17 7.54 / 7.22 / 6.92
Power consumption (W) 1170 1580
Power factor (%) 94 95
Starting current (A) 5.64 / 5.39 / 5.17
COP (Cooling/Heati 4.44 / 4.30
Operating noise Outdoor Sound pressure level (dBA) 47 / 50
(Cooling/Heating) Sound power level (dBA) 60 / 63
Outdoor unit Dimension Height (mm) 630
Width (mm) 800
Depth (mm) 300
Net weight (kg) 46
Compressor Motor output (W) 1320
Type Twin rotary type with DC-inverter variable speed control
Model DA136A1T-40N
Fan motor output (W) 43
Air flow rate (Cooling/Heating) (m³/h) 2177 / 2107
Type Flare connection
Name of refirigerant R410A
Weight of refigerant (kg) 1.50
Piping connection Outdoor unit A unit liquid side/gas side φ6.35 / φ12.7
B unit liquid side/gas side φ6.35 / φ9.52
C unit liquid side/gas side φ6.35 / φ9.52
Maximum length (per unit) (m) 25
Maximum length (total) (m) 50
Maximum chargeless length (m) 50
Maximum height difference (m) 10
Wiring connection Power supply / interconnection 3 Wires : includes earth / 4 Wires : includes earth
Usable temperature range Outdoor (Cooling/Heating) (℃) -10 to 46℃ / -20 to 24℃
Accessory Outdoor unit Installation manual 1
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.

-5-
RAS-2M18S3AV-E, -A, -TR FILE NO. SVM-15102
Unit model Outdoor RAS- 2M18S3AV-E, -A, -TR
Connection indoor unit of this specification RAS- B16N3KV2-E1 + B13N3KV2-E1
Cooling Capacity (kW) 5.2
Cooling Capacity range (kW) 1.7 to 6.2
Heating Capacity (kW) 5.6
Heating Capacity range (kW) 1.3 to 7.5
Power supply 1Ph,220-240V,50Hz / 1Ph,220V,60Hz
Electric characteristics Total Operation mode Cooling Heating
Running current (A) 6.43 / 6.15 / 5.90 5.73 / 5.48 / 5.26
Power consumption (W) 1340 1190
Power factor (%) 95 94
Starting current (A) 6.43 / 6.15 / 5.90
COPCO (Cooling/Heati 3.88 / 4.71
P
Operating noise Outdoor Sound pressure level (dBA) 47 / 50
(Cooling/Heating) Sound power level (dBA) 60 / 63
Outdoor unit Dimension Height (mm) 630
Width (mm) 800
Depth (mm) 300
Net weight (kg) 44
Compressor Motor output (W) 1320
Type Twin rotary type with DC-inverter variable speed control
Model DA136A1T-40N
Fan motor output (W) 43
Air flow rate (Cooling/Heating) (m³/h) 2107 / 2038
Type Flare connection
Name of refirigerant R410A
Weight of refigerant (kg) 1.32
Piping connection Outdoor unit A unit liquid side/gas side φ6.35 / φ9.52
B unit liquid side/gas side φ6.35 / φ9.52
C unit liquid side/gas side -
Maximum length (per unit) (m) 20
Maximum length (total) (m) 30
Maximum chargeless length (m) 30
Maximum height difference (m) 10
Wiring connection Power supply / interconnection 3 Wires : includes earth / 4 Wires : includes earth
Usable temperature range Outdoor (Cooling/Heating) (℃) -10 to 46℃ / -20 to 24℃
Accessory Outdoor unit Installation manual 1
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.

RAS-2M14S3AV-E, -TR
Unit model Outdoor RAS- 2M14S3AV-E, -TR
Connection indoor unit of this specification RAS- B13N3KV2-E1 ×2
Cooling Capacity (kW) 4.0
Cooling Capacity range (kW) 1.6 to 4.9
Heating Capacity (kW) 4.4
Heating Capacity range (kW) 1.3 to 5.2
Power supply 1Ph,220-240V,50Hz / 1Ph,220V,60Hz
Electric characteristics Total Operation mode Cooling Heating
Running current (A) 4.04 / 3.87 / 3.71 4.14 / 3.96 / 3.79
Power consumption (W) 830 850
Power factor (%) 93 93
Starting current (A) 4.04 / 3.87 / 3.71
COP (Cooling/Heati 4.82 / 5.18
Operating noise Outdoor Sound pressure level (dBA) 45 / 46
(Cooling/Heating) Sound power level (dBA) 58 / 59
Outdoor unit Dimension Height (mm) 630
Width (mm) 800
Depth (mm) 300
Net weight (kg) 44
Compressor Motor output (W) 1320
Type Twin rotary type with DC-inverter variable speed control
Model DA136A1T-40N
Fan motor output (W) 43
Air flow rate (Cooling/Heating) (m³/h) 1863 / 1863
Type Flare connection
Name of refirigerant R410A
Weight of refigerant (kg) 1.32
Piping connection Outdoor unit A unit liquid side/gas side φ6.35 / φ9.52
B unit liquid side/gas side φ6.35 / φ9.52
C unit liquid side/gas side -
Maximum length (per unit) (m) 20
Maximum length (total) (m) 30
Maximum chargeless length (m) 30
Maximum height difference (m) 10
Wiring connection Power supply / interconnection 3 Wires : includes earth / 4 Wires : includes earth
Usable temperature range Outdoor (Cooling/Heating) (℃) -10 to 46℃ / -20 to 24℃
Accessory Outdoor unit Installation manual 1
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.

-6-
FILE NO. SVM-15102
2-2-1. SUMMARIES OF PRODUCT CHARACTERISTICS
RAS-2M18S3AV-A
TKHVHDLUFRQGLWLRQHUVDUHFRPPRGLWLHVIRU'5(' 'HPDQG5HVSRQVH(QDEOLQJ'HYLFH WKDWFRPSOLHVZLWK
AS/NZS 4755.3.1.

These models supports DRM1 DRM2 DRM3.

AS/NZS 4755 DRM1  DRM2  DRM3 

Demand response mode Description


DRM1 Compressor off
DRM2 E30m ≤ R × 0.50 × 0.5
DRM3 E30m ≤ R × 0.75 × 0.5
*1: E30m = total electrical energy (kWh) used by the air conditioner for all purposes (including compressors,
controls and fans) over a 30 min period.
*2: R = rated input electrical power of the air conditioner (kW) at rated capacity in the mode in which it is
operating during the demand response event (i.e.cooling or heating).

DRED installation position

Outline of DRED wiring


Demand response interface

CN101 CN100

Trans-
former MCC-1653
Outdoor control
P.C. board
CN102 CN105

COM DRM1 DRM2 DRM3

COM DRM1 DRM2 DRM3 L N 1 2 3

DRED Power supply Indoor (A and B) unit


Connecting

Locally procured

-7-
FILE NO. SVM-15102

2-2-2. SPECIFICATIONS OF ELECTRICAL PARTS

1. Parts for demand response (Common usage)

No. Parts name Type Specifications


1 Demand response P.C. board MCC-1653 AC230-240V,50Hz
2 Transformer VT-02 AC230V,50/60Hz,150mA

2. Demand response P.C. board

DRC signal reception connector CN01

Transformer output
DRC signal connector CN102
transmission
connector DB100
CN105

LED indicator D101

Power supply
protection fuse
F100 (250V/3.15A)

Power supply input Transformer input


connector CN100 connector CN101

-8-
FILE NO. SVM-15102
2-2. Specifications of Performance When Each Indoor Units is Combined with Other Unit

Outdoor unit : RAS‐3M18S3AV‐E , -TR


< Cooling / 220V >
Unit capacity Total
Operating Indoor unit
(kW) Cooling capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.00 - - 2.0 410 2.38
( 1.4 - 3.0 ) ( 280 - 870 ) ( 1.65 - 4.23 )
10 - - 10 2.70 - - 2.7 650 3.41
( 1.4 - 3.2 ) ( 280 - 890 ) ( 1.65 - 4.33 )
13 - - 13 3.70 - - 3.7 1080 5.22
( 1.5 - 4.2 ) ( 280 - 1440 ) ( 1.65 - 6.90 )
16 - - 16 4.50 - - 4.5 1370 6.57
( 1.6 - 5.0 ) ( 280 - 1730 ) ( 1.65 - 8.24 )
2 units 07 07 - 14 2.00 2.00 - 4.0 970 4.70
( 2.4 - 5.5 ) ( 390 - 1750 ) ( 2.27 - 8.33 )
10 07 - 17 2.70 2.00 - 4.7 1290 6.20
( 2.4 - 5.8 ) ( 390 - 1880 ) ( 2.27 - 8.93 )
13 07 - 20 3.38 1.82 - 5.2 1530 7.31
( 2.4 - 5.9 ) ( 390 - 1890 ) ( 2.27 - 8.98 )
16 07 - 23 3.60 1.60 - 5.2 1420 6.80
( 2.4 - 6.2 ) ( 390 - 1920 ) ( 2.27 - 9.12 )
10 10 - 20 2.60 2.60 - 5.2 1570 7.50
( 2.4 - 5.9 ) ( 390 - 1890 ) ( 2.27 - 8.98 )
13 10 - 23 3.01 2.19 - 5.2 1520 7.27
( 2.4 - 6.0 ) ( 390 - 1900 ) ( 2.27 - 9.02 )
16 10 - 26 3.25 1.95 - 5.2 1410 6.76
( 2.4 - 6.3 ) ( 390 - 1920 ) ( 2.27 - 9.12 )
13 13 - 26 2.60 2.60 - 5.2 1470 7.03
( 2.4 - 6.1 ) ( 390 - 1900 ) ( 2.27 - 9.02 )
16 13 - 29 2.85 2.35 - 5.2 1380 6.62
( 2.4 - 6.2 ) ( 390 - 1930 ) ( 2.27 - 9.16 )
16 16 - 32 2.60 2.60 - 5.2 1340 6.43
( 2.4 - 6.4 ) ( 390 - 1950 ) ( 2.27 - 9.26 )
3 units 07 07 07 21 1.74 1.73 1.73 5.2 1220 5.87
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
10 07 07 24 2.10 1.55 1.55 5.2 1210 5.83
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
13 07 07 27 2.50 1.35 1.35 5.2 1200 5.78
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
16 07 07 30 2.76 1.22 1.22 5.2 1190 5.73
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
10 10 07 27 1.90 1.90 1.40 5.2 1200 5.78
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
13 10 07 30 2.29 1.67 1.24 5.2 1190 5.73
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
16 10 07 33 2.54 1.53 1.13 5.2 1180 5.69
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
13 13 07 33 2.05 2.05 1.10 5.2 1180 5.69
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
16 13 07 36 2.29 1.89 1.02 5.2 1170 5.64
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
10 10 10 30 1.74 1.73 1.73 5.2 1190 5.73
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
13 10 10 33 2.12 1.54 1.54 5.2 1180 5.69
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
16 10 10 36 2.36 1.42 1.42 5.2 1170 5.64
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
13 13 10 36 1.90 1.90 1.40 5.2 1170 5.64
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.32 - 9.26 )
・The above specification values are those under the conditions that the indoor DB/WB=27/19 ℃ and the outdoor DB/WB=35/– ℃.

-9-
FILE NO. SVM-15102

< Cooling / 230V >


Unit capacity Total
Operating Indoor unit
(kW) Cooling capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.00 - - 2.0 410 2.28
( 1.4 - 3.0 ) ( 280 - 870 ) ( 1.58 - 4.05 )
10 - - 10 2.70 - - 2.7 650 3.26
( 1.4 - 3.2 ) ( 280 - 890 ) ( 1.58 - 4.14 )
13 - - 13 3.70 - - 3.7 1080 4.99
( 1.5 - 4.2 ) ( 280 - 1440 ) ( 1.58 - 6.60 )
16 - - 16 4.50 - - 4.5 1370 6.29
( 1.6 - 5.0 ) ( 280 - 1730 ) ( 1.58 - 7.88 )
2 units 07 07 - 14 2.00 2.00 - 4.0 970 4.50
( 2.4 - 5.5 ) ( 390 - 1750 ) ( 2.17 - 7.97 )
10 07 - 17 2.70 2.00 - 4.7 1290 5.93
( 2.4 - 5.8 ) ( 390 - 1880 ) ( 2.17 - 8.54 )
13 07 - 20 3.38 1.82 - 5.2 1530 6.99
( 2.4 - 5.9 ) ( 390 - 1890 ) ( 2.17 - 8.59 )
16 07 - 23 3.60 1.60 - 5.2 1420 6.51
( 2.4 - 6.2 ) ( 390 - 1920 ) ( 2.17 - 8.72 )
10 10 - 20 2.60 2.60 - 5.2 1570 7.17
( 2.4 - 5.9 ) ( 390 - 1890 ) ( 2.17 - 8.59 )
13 10 - 23 3.01 2.19 - 5.2 1520 6.95
( 2.4 - 6.0 ) ( 390 - 1900 ) ( 2.17 - 8.63 )
16 10 - 26 3.25 1.95 - 5.2 1410 6.46
( 2.4 - 6.3 ) ( 390 - 1920 ) ( 2.17 - 8.72 )
13 13 - 26 2.60 2.60 - 5.2 1470 6.73
( 2.4 - 6.1 ) ( 390 - 1900 ) ( 2.17 - 8.63 )
16 13 - 29 2.85 2.35 - 5.2 1380 6.33
( 2.4 - 6.2 ) ( 390 - 1930 ) ( 2.17 - 8.76 )
16 16 - 32 2.60 2.60 - 5.2 1340 6.15
( 2.4 - 6.4 ) ( 390 - 1950 ) ( 2.17 - 8.85 )
3 units 07 07 07 21 1.74 1.73 1.73 5.2 1220 5.62
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
10 07 07 24 2.10 1.55 1.55 5.2 1210 5.57
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
13 07 07 27 2.50 1.35 1.35 5.2 1200 5.53
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
16 07 07 30 2.76 1.22 1.22 5.2 1190 5.48
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
10 10 07 27 1.90 1.90 1.40 5.2 1200 5.53
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
13 10 07 30 2.29 1.67 1.24 5.2 1190 5.48
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
16 10 07 33 2.54 1.53 1.13 5.2 1180 5.44
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
13 13 07 33 2.05 2.05 1.10 5.2 1180 5.44
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
16 13 07 36 2.29 1.89 1.02 5.2 1170 5.39
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
10 10 10 30 1.74 1.73 1.73 5.2 1190 5.48
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
13 10 10 33 2.12 1.54 1.54 5.2 1180 5.44
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
16 10 10 36 2.36 1.42 1.42 5.2 1170 5.39
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
13 13 10 36 1.90 1.90 1.40 5.2 1170 5.39
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.22 - 8.85 )
・The above specification values are those under the conditions that the indoor DB/WB=27/19 ℃ and the outdoor DB/WB=35/– ℃.

- 10 -
FILE NO. SVM-15102

< Cooling / 240V >


Unit capacity Total
Operating Indoor unit
(kW) Cooling capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.00 - - 2.0 410 2.18
( 1.4 - 3.0 ) ( 280 - 870 ) ( 1.52 - 3.88 )
10 - - 10 2.70 - - 2.7 650 3.13
( 1.4 - 3.2 ) ( 280 - 890 ) ( 1.52 - 3.97 )
13 - - 13 3.70 - - 3.7 1080 4.78
( 1.5 - 4.2 ) ( 280 - 1440 ) ( 1.52 - 6.32 )
16 - - 16 4.50 - - 4.5 1370 6.02
( 1.6 - 5.0 ) ( 280 - 1730 ) ( 1.52 - 7.55 )
2 units 07 07 - 14 2.00 2.00 - 4.0 970 4.31
( 2.4 - 5.5 ) ( 390 - 1750 ) ( 2.08 - 7.64 )
10 07 - 17 2.70 2.00 - 4.7 1290 5.68
( 2.4 - 5.8 ) ( 390 - 1880 ) ( 2.08 - 8.19 )
13 07 - 20 3.38 1.82 - 5.2 1530 6.70
( 2.4 - 5.9 ) ( 390 - 1890 ) ( 2.08 - 8.23 )
16 07 - 23 3.60 1.60 - 5.2 1420 6.24
( 2.4 - 6.2 ) ( 390 - 1920 ) ( 2.08 - 8.36 )
10 10 - 20 2.60 2.60 - 5.2 1570 6.87
( 2.4 - 5.9 ) ( 390 - 1890 ) ( 2.08 - 8.23 )
13 10 - 23 3.01 2.19 - 5.2 1520 6.66
( 2.4 - 6.0 ) ( 390 - 1900 ) ( 2.08 - 8.27 )
16 10 - 26 3.25 1.95 - 5.2 1410 6.19
( 2.4 - 6.3 ) ( 390 - 1920 ) ( 2.08 - 8.36 )
13 13 - 26 2.60 2.60 - 5.2 1470 6.45
( 2.4 - 6.1 ) ( 390 - 1900 ) ( 2.08 - 8.27 )
16 13 - 29 2.85 2.35 - 5.2 1380 6.07
( 2.4 - 6.2 ) ( 390 - 1930 ) ( 2.08 - 8.40 )
16 16 - 32 2.60 2.60 - 5.2 1340 5.90
( 2.4 - 6.4 ) ( 390 - 1950 ) ( 2.08 - 8.48 )
3 units 07 07 07 21 1.74 1.73 1.73 5.2 1220 5.38
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
10 07 07 24 2.10 1.55 1.55 5.2 1210 5.34
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
13 07 07 27 2.50 1.35 1.35 5.2 1200 5.30
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
16 07 07 30 2.76 1.22 1.22 5.2 1190 5.26
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
10 10 07 27 1.90 1.90 1.40 5.2 1200 5.30
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
13 10 07 30 2.29 1.67 1.24 5.2 1190 5.26
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
16 10 07 33 2.54 1.53 1.13 5.2 1180 5.21
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
13 13 07 33 2.05 2.05 1.10 5.2 1180 5.21
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
16 13 07 36 2.29 1.89 1.02 5.2 1170 5.17
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
10 10 10 30 1.74 1.73 1.73 5.2 1190 5.26
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
13 10 10 33 2.12 1.54 1.54 5.2 1180 5.21
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
16 10 10 36 2.36 1.42 1.42 5.2 1170 5.17
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
13 13 10 36 1.90 1.90 1.40 5.2 1170 5.17
( 2.4 - 6.5 ) ( 400 - 1950 ) ( 2.13 - 8.48 )
・The above specification values are those under the conditions that the indoor DB/WB=27/19 ℃ and the outdoor DB/WB=35/– ℃.

- 11 -
FILE NO. SVM-15102

< Heating / 220V >


Unit capacity Total
Operating Indoor unit
(kW) Heating capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.70 - - 2.7 630 3.37
( 1.1 - 4.9 ) ( 210 - 1690 ) ( 1.25 - 8.05 )
10 - - 10 4.00 - - 4.0 1160 5.59
( 1.1 - 5.0 ) ( 210 - 1650 ) ( 1.25 - 7.87 )
13 - - 13 5.00 - - 5.0 1580 7.54
( 1.1 - 5.5 ) ( 220 - 1880 ) ( 1.31 - 8.93 )
16 - - 16 5.50 - - 5.5 1700 8.10
( 1.1 - 6.6 ) ( 220 - 2380 ) ( 1.31 - 11.25 )
2 units 07 07 - 14 2.70 2.70 - 5.4 1410 6.76
( 1.9 - 7.2 ) ( 370 - 2300 ) ( 2.16 - 10.88 )
10 07 - 17 3.85 2.85 - 6.7 1970 9.35
( 1.9 - 7.2 ) ( 370 - 2260 ) ( 2.16 - 10.69 )
13 07 - 20 4.41 2.39 - 6.8 1960 9.30
( 1.9 - 7.5 ) ( 370 - 2310 ) ( 2.16 - 10.93 )
16 07 - 23 4.71 2.09 - 6.8 1820 8.65
( 1.9 - 7.5 ) ( 350 - 2140 ) ( 2.05 - 10.14 )
10 10 - 20 3.40 3.40 - 6.8 1980 9.39
( 1.9 - 7.3 ) ( 370 - 2210 ) ( 2.16 - 10.46 )
13 10 - 23 3.93 2.87 - 6.8 1920 9.12
( 1.9 - 7.5 ) ( 370 - 2260 ) ( 2.16 - 10.69 )
16 10 - 26 4.25 2.55 - 6.8 1790 8.52
( 1.9 - 7.5 ) ( 350 - 2130 ) ( 2.05 - 10.09 )
13 13 - 26 3.40 3.40 - 6.8 1870 8.89
( 1.9 - 7.5 ) ( 370 - 2220 ) ( 2.16 - 10.51 )
16 13 - 29 3.73 3.07 - 6.8 1730 8.24
( 1.9 - 7.5 ) ( 350 - 2070 ) ( 2.05 - 9.81 )
16 16 - 32 3.40 3.40 - 6.8 1640 7.82
( 1.9 - 7.5 ) ( 350 - 1960 ) ( 2.05 - 9.30 )
3 units 07 07 07 21 2.26 2.27 2.27 6.8 1700 8.10
( 1.9 - 8.0 ) ( 350 - 2320 ) ( 2.05 - 10.97 )
10 07 07 24 2.75 2.03 2.03 6.8 1680 8.01
( 1.9 - 8.0 ) ( 350 - 2290 ) ( 2.05 - 10.83 )
13 07 07 27 3.26 1.77 1.77 6.8 1650 7.87
( 1.9 - 8.0 ) ( 350 - 2250 ) ( 2.05 - 10.65 )
16 07 07 30 3.61 1.60 1.60 6.8 1600 7.64
( 1.9 - 8.0 ) ( 340 - 2150 ) ( 1.99 - 10.18 )
10 10 07 27 2.48 2.48 1.84 6.8 1660 7.91
( 1.9 - 8.0 ) ( 350 - 2260 ) ( 2.05 - 10.69 )
13 10 07 30 3.00 2.19 1.62 6.8 1640 7.82
( 1.9 - 8.0 ) ( 350 - 2220 ) ( 2.05 - 10.51 )
16 10 07 33 3.33 2.00 1.48 6.8 1590 7.59
( 1.9 - 8.0 ) ( 340 - 2130 ) ( 1.99 - 10.09 )
13 13 07 33 2.68 2.68 1.44 6.8 1620 7.73
( 1.9 - 8.0 ) ( 350 - 2190 ) ( 2.05 - 10.37 )
16 13 07 36 3.00 2.47 1.33 6.8 1580 7.54
( 1.9 - 8.0 ) ( 340 - 2110 ) ( 1.99 - 10.00 )
10 10 10 30 2.26 2.27 2.27 6.8 1650 7.87
( 1.9 - 8.0 ) ( 350 - 2230 ) ( 2.05 - 10.55 )
13 10 10 33 2.76 2.02 2.02 6.8 1620 7.73
( 1.9 - 8.0 ) ( 350 - 2200 ) ( 2.05 - 10.41 )
16 10 10 36 3.10 1.85 1.85 6.8 1580 7.54
( 1.9 - 8.0 ) ( 330 - 2090 ) ( 1.94 - 9.90 )
13 13 10 36 2.49 2.49 1.82 6.8 1620 7.73
( 1.9 - 8.0 ) ( 350 - 2160 ) ( 2.05 - 10.23 )
・The above specification values are those under the conditions that the indoor DB/WB=20/- ℃ and the outdoor DB/WB=7/6℃.

- 12 -
FILE NO. SVM-15102

< Heating / 230V >


Unit capacity Total
Operating Indoor unit
(kW) Heating capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.70 - - 2.7 630 3.22
( 1.1 - 4.9 ) ( 210 - 1690 ) ( 1.19 - 7.70 )
10 - - 10 4.00 - - 4.0 1160 5.35
( 1.1 - 5.0 ) ( 210 - 1650 ) ( 1.19 - 7.53 )
13 - - 13 5.00 - - 5.0 1580 7.22
( 1.1 - 5.5 ) ( 220 - 1880 ) ( 1.25 - 8.54 )
16 - - 16 5.50 - - 5.5 1700 7.75
( 1.1 - 6.6 ) ( 220 - 2380 ) ( 1.25 - 10.76 )
2 units 07 07 - 14 2.70 2.70 - 5.4 1410 6.46
( 1.9 - 7.2 ) ( 370 - 2300 ) ( 2.07 - 10.41 )
10 07 - 17 3.85 2.85 - 6.7 1970 8.94
( 1.9 - 7.2 ) ( 370 - 2260 ) ( 2.07 - 10.23 )
13 07 - 20 4.41 2.39 - 6.8 1960 8.90
( 1.9 - 7.5 ) ( 370 - 2310 ) ( 2.07 - 10.45 )
16 07 - 23 4.71 2.09 - 6.8 1820 8.28
( 1.9 - 7.5 ) ( 350 - 2140 ) ( 1.96 - 9.70 )
10 10 - 20 3.40 3.40 - 6.8 1980 8.99
( 1.9 - 7.3 ) ( 370 - 2210 ) ( 2.07 - 10.01 )
13 10 - 23 3.93 2.87 - 6.8 1920 8.72
( 1.9 - 7.5 ) ( 370 - 2260 ) ( 2.07 - 10.23 )
16 10 - 26 4.25 2.55 - 6.8 1790 8.14
( 1.9 - 7.5 ) ( 350 - 2130 ) ( 1.96 - 9.65 )
13 13 - 26 3.40 3.40 - 6.8 1870 8.50
( 1.9 - 7.5 ) ( 370 - 2220 ) ( 2.07 - 10.05 )
16 13 - 29 3.73 3.07 - 6.8 1730 7.88
( 1.9 - 7.5 ) ( 350 - 2070 ) ( 1.96 - 9.38 )
16 16 - 32 3.40 3.40 - 6.8 1640 7.48
( 1.9 - 7.5 ) ( 350 - 1960 ) ( 1.96 - 8.90 )
3 units 07 07 07 21 2.26 2.27 2.27 6.8 1700 7.75
( 1.9 - 8.0 ) ( 350 - 2320 ) ( 1.96 - 10.50 )
10 07 07 24 2.75 2.03 2.03 6.8 1680 7.66
( 1.9 - 8.0 ) ( 350 - 2290 ) ( 1.96 - 10.36 )
13 07 07 27 3.26 1.77 1.77 6.8 1650 7.53
( 1.9 - 8.0 ) ( 350 - 2250 ) ( 1.96 - 10.18 )
16 07 07 30 3.61 1.60 1.60 6.8 1600 7.30
( 1.9 - 8.0 ) ( 340 - 2150 ) ( 1.91 - 9.74 )
10 10 07 27 2.48 2.48 1.84 6.8 1660 7.57
( 1.9 - 8.0 ) ( 350 - 2260 ) ( 1.96 - 10.23 )
13 10 07 30 3.00 2.19 1.62 6.8 1640 7.48
( 1.9 - 8.0 ) ( 350 - 2220 ) ( 1.96 - 10.05 )
16 10 07 33 3.33 2.00 1.48 6.8 1590 7.26
( 1.9 - 8.0 ) ( 340 - 2130 ) ( 1.91 - 9.65 )
13 13 07 33 2.68 2.68 1.44 6.8 1620 7.39
( 1.9 - 8.0 ) ( 350 - 2190 ) ( 1.96 - 9.92 )
16 13 07 36 3.00 2.47 1.33 6.8 1580 7.22
( 1.9 - 8.0 ) ( 340 - 2110 ) ( 1.91 - 9.56 )
10 10 10 30 2.26 2.27 2.27 6.8 1650 7.53
( 1.9 - 8.0 ) ( 350 - 2230 ) ( 1.96 - 10.10 )
13 10 10 33 2.76 2.02 2.02 6.8 1620 7.39
( 1.9 - 8.0 ) ( 350 - 2200 ) ( 1.96 - 9.96 )
16 10 10 36 3.10 1.85 1.85 6.8 1580 7.22
( 1.9 - 8.0 ) ( 330 - 2090 ) ( 1.85 - 9.47 )
13 13 10 36 2.49 2.49 1.82 6.8 1620 7.39
( 1.9 - 8.0 ) ( 350 - 2160 ) ( 1.96 - 9.78 )
・The above specification values are those under the conditions that the indoor DB/WB=20/- ℃ and the outdoor DB/WB=7/6℃.

- 13 -
FILE NO. SVM-15102

< Heating / 240V >


Unit capacity Total
Operating Indoor unit
(kW) Heating capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.70 - - 2.7 630 3.08
( 1.1 - 4.9 ) ( 210 - 1690 ) ( 1.14 - 7.38 )
10 - - 10 4.00 - - 4.0 1160 5.13
( 1.1 - 5.0 ) ( 210 - 1650 ) ( 1.14 - 7.21 )
13 - - 13 5.00 - - 5.0 1580 6.92
( 1.1 - 5.5 ) ( 220 - 1880 ) ( 1.20 - 8.19 )
16 - - 16 5.50 - - 5.5 1700 7.42
( 1.1 - 6.6 ) ( 220 - 2380 ) ( 1.20 - 10.32 )
2 units 07 07 - 14 2.70 2.70 - 5.4 1410 6.19
( 1.9 - 7.2 ) ( 370 - 2300 ) ( 1.98 - 9.97 )
10 07 - 17 3.85 2.85 - 6.7 1970 8.57
( 1.9 - 7.2 ) ( 370 - 2260 ) ( 1.98 - 9.80 )
13 07 - 20 4.41 2.39 - 6.8 1960 8.53
( 1.9 - 7.5 ) ( 370 - 2310 ) ( 1.98 - 10.02 )
16 07 - 23 4.71 2.09 - 6.8 1820 7.93
( 1.9 - 7.5 ) ( 350 - 2140 ) ( 1.88 - 9.29 )
10 10 - 20 3.40 3.40 - 6.8 1980 8.61
( 1.9 - 7.3 ) ( 370 - 2210 ) ( 1.98 - 9.59 )
13 10 - 23 3.93 2.87 - 6.8 1920 8.36
( 1.9 - 7.5 ) ( 370 - 2260 ) ( 1.98 - 9.80 )
16 10 - 26 4.25 2.55 - 6.8 1790 7.81
( 1.9 - 7.5 ) ( 350 - 2130 ) ( 1.88 - 9.25 )
13 13 - 26 3.40 3.40 - 6.8 1870 8.14
( 1.9 - 7.5 ) ( 370 - 2220 ) ( 1.98 - 9.63 )
16 13 - 29 3.73 3.07 - 6.8 1730 7.55
( 1.9 - 7.5 ) ( 350 - 2070 ) ( 1.88 - 8.99 )
16 16 - 32 3.40 3.40 - 6.8 1640 7.17
( 1.9 - 7.5 ) ( 350 - 1960 ) ( 1.88 - 8.53 )
3 units 07 07 07 21 2.26 2.27 2.27 6.8 1700 7.42
( 1.9 - 8.0 ) ( 350 - 2320 ) ( 1.88 - 10.06 )
10 07 07 24 2.75 2.03 2.03 6.8 1680 7.34
( 1.9 - 8.0 ) ( 350 - 2290 ) ( 1.88 - 9.93 )
13 07 07 27 3.26 1.77 1.77 6.8 1650 7.21
( 1.9 - 8.0 ) ( 350 - 2250 ) ( 1.88 - 9.76 )
16 07 07 30 3.61 1.60 1.60 6.8 1600 7.00
( 1.9 - 8.0 ) ( 340 - 2150 ) ( 1.83 - 9.33 )
10 10 07 27 2.48 2.48 1.84 6.8 1660 7.25
( 1.9 - 8.0 ) ( 350 - 2260 ) ( 1.88 - 9.80 )
13 10 07 30 3.00 2.19 1.62 6.8 1640 7.17
( 1.9 - 8.0 ) ( 350 - 2220 ) ( 1.88 - 9.63 )
16 10 07 33 3.33 2.00 1.48 6.8 1590 6.96
( 1.9 - 8.0 ) ( 340 - 2130 ) ( 1.83 - 9.25 )
13 13 07 33 2.68 2.68 1.44 6.8 1620 7.08
( 1.9 - 8.0 ) ( 350 - 2190 ) ( 1.88 - 9.50 )
16 13 07 36 3.00 2.47 1.33 6.8 1580 6.92
( 1.9 - 8.0 ) ( 340 - 2110 ) ( 1.83 - 9.16 )
10 10 10 30 2.26 2.27 2.27 6.8 1650 7.21
( 1.9 - 8.0 ) ( 350 - 2230 ) ( 1.88 - 9.67 )
13 10 10 33 2.76 2.02 2.02 6.8 1620 7.08
( 1.9 - 8.0 ) ( 350 - 2200 ) ( 1.88 - 9.55 )
16 10 10 36 3.10 1.85 1.85 6.8 1580 6.92
( 1.9 - 8.0 ) ( 330 - 2090 ) ( 1.78 - 9.08 )
13 13 10 36 2.49 2.49 1.82 6.8 1620 7.08
( 1.9 - 8.0 ) ( 350 - 2160 ) ( 1.88 - 9.38 )
・The above specification values are those under the conditions that the indoor DB/WB=20/- ℃ and the outdoor DB/WB=7/6℃.

- 14 -
FILE NO. SVM-15102

Outdoor unit : RAS‐2M18S3AV‐E , -A , -TR


< Cooling / 220V >
Unit capacity Total
Operating Indoor unit
(kW) Cooling capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.00 - - 2.0 400 2.32
( 1.3 - 3.0 ) ( 240 - 840 ) ( 1.42 - 4.09 )
10 - - 10 2.70 - - 2.7 640 3.39
( 1.3 - 3.2 ) ( 240 - 860 ) ( 1.42 - 4.18 )
13 - - 13 3.70 - - 3.7 1050 5.08
( 1.4 - 4.2 ) ( 240 - 1400 ) ( 1.42 - 6.71 )
16 - - 16 4.50 - - 4.5 1330 6.39
( 1.5 - 5.0 ) ( 250 - 1680 ) ( 1.48 - 8.01 )
2 units 07 07 - 14 2.00 2.00 - 4.0 940 4.56
( 1.7 - 5.5 ) ( 270 - 1700 ) ( 1.60 - 8.10 )
10 07 - 17 2.70 2.00 - 4.7 1260 6.06
( 1.7 - 5.8 ) ( 270 - 1830 ) ( 1.60 - 8.70 )
13 07 - 20 3.38 1.82 - 5.2 1490 7.13
( 1.7 - 5.9 ) ( 270 - 1840 ) ( 1.60 - 8.75 )
16 07 - 23 3.60 1.60 - 5.2 1390 6.66
( 1.7 - 6.2 ) ( 270 - 1870 ) ( 1.60 - 8.89 )
10 10 - 20 2.60 2.60 - 5.2 1520 7.27
( 1.7 - 5.9 ) ( 270 - 1840 ) ( 1.60 - 8.75 )
13 10 - 23 3.01 2.19 - 5.2 1480 7.08
( 1.7 - 6.0 ) ( 270 - 1850 ) ( 1.60 - 8.79 )
16 10 - 26 3.25 1.95 - 5.2 1370 6.57
( 1.7 - 6.3 ) ( 270 - 1870 ) ( 1.60 - 8.89 )
13 13 - 26 2.60 2.60 - 5.2 1430 6.85
( 1.7 - 6.1 ) ( 270 - 1850 ) ( 1.60 - 8.79 )
16 13 - 29 2.85 2.35 - 5.2 1340 6.43
( 1.7 - 6.2 ) ( 270 - 1880 ) ( 1.60 - 8.93 )
16 16 - 32 2.60 2.60 - 5.2 1300 6.25
( 1.7 - 6.4 ) ( 270 - 1900 ) ( 1.60 - 9.02 )
・The above specification values are those under the conditions that the indoor DB/WB=27/19℃ and the outdoor DB/WB=35/–℃.

< Cooling / 230V >


Unit capacity Total
Operating Indoor unit
(kW) Cooling capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.00 - - 2.0 400 2.22
( 1.3 - 3.0 ) ( 240 - 840 ) ( 1.36 - 3.91 )
10 - - 10 2.70 - - 2.7 640 3.24
( 1.3 - 3.2 ) ( 240 - 860 ) ( 1.36 - 4.00 )
13 - - 13 3.70 - - 3.7 1050 4.86
( 1.4 - 4.2 ) ( 240 - 1400 ) ( 1.36 - 6.42 )
16 - - 16 4.50 - - 4.5 1330 6.11
( 1.5 - 5.0 ) ( 250 - 1680 ) ( 1.42 - 7.66 )
2 units 07 07 - 14 2.00 2.00 - 4.0 940 4.36
( 1.7 - 5.5 ) ( 270 - 1700 ) ( 1.53 - 7.75 )
10 07 - 17 2.70 2.00 - 4.7 1260 5.80
( 1.7 - 5.8 ) ( 270 - 1830 ) ( 1.53 - 8.32 )
13 07 - 20 3.38 1.82 - 5.2 1490 6.82
( 1.7 - 5.9 ) ( 270 - 1840 ) ( 1.53 - 8.37 )
16 07 - 23 3.60 1.60 - 5.2 1390 6.37
( 1.7 - 6.2 ) ( 270 - 1870 ) ( 1.53 - 8.50 )
10 10 - 20 2.60 2.60 - 5.2 1520 6.95
( 1.7 - 5.9 ) ( 270 - 1840 ) ( 1.53 - 8.37 )
13 10 - 23 3.01 2.19 - 5.2 1480 6.77
( 1.7 - 6.0 ) ( 270 - 1850 ) ( 1.53 - 8.41 )
16 10 - 26 3.25 1.95 - 5.2 1370 6.29
( 1.7 - 6.3 ) ( 270 - 1870 ) ( 1.53 - 8.50 )
13 13 - 26 2.60 2.60 - 5.2 1430 6.55
( 1.7 - 6.1 ) ( 270 - 1850 ) ( 1.53 - 8.41 )
16 13 - 29 2.85 2.35 - 5.2 1340 6.15
( 1.7 - 6.2 ) ( 270 - 1880 ) ( 1.53 - 8.54 )
16 16 - 32 2.60 2.60 - 5.2 1300 5.97
( 1.7 - 6.4 ) ( 270 - 1900 ) ( 1.53 - 8.63 )
・The above specification values are those under the conditions that the indoor DB/WB=27/19℃ and the outdoor DB/WB=35/–℃.

- 15 -
FILE NO. SVM-15102

< Cooling / 240V >


Unit capacity Total
Operating Indoor unit
(kW) Cooling capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.00 - - 2.0 400 2.13
( 1.3 - 3.0 ) ( 240 - 840 ) ( 1.30 - 3.75 )
10 - - 10 2.70 - - 2.7 640 3.10
( 1.3 - 3.2 ) ( 240 - 860 ) ( 1.30 - 3.84 )
13 - - 13 3.70 - - 3.7 1050 4.66
( 1.4 - 4.2 ) ( 240 - 1400 ) ( 1.30 - 6.15 )
16 - - 16 4.50 - - 4.5 1330 5.85
( 1.5 - 5.0 ) ( 250 - 1680 ) ( 1.36 - 7.34 )
2 units 07 07 - 14 2.00 2.00 - 4.0 940 4.18
( 1.7 - 5.5 ) ( 270 - 1700 ) ( 1.46 - 7.42 )
10 07 - 17 2.70 2.00 - 4.7 1260 5.55
( 1.7 - 5.8 ) ( 270 - 1830 ) ( 1.46 - 7.98 )
13 07 - 20 3.38 1.82 - 5.2 1490 6.53
( 1.7 - 5.9 ) ( 270 - 1840 ) ( 1.46 - 8.02 )
16 07 - 23 3.60 1.60 - 5.2 1390 6.11
( 1.7 - 6.2 ) ( 270 - 1870 ) ( 1.46 - 8.14 )
10 10 - 20 2.60 2.60 - 5.2 1520 6.66
( 1.7 - 5.9 ) ( 270 - 1840 ) ( 1.46 - 8.02 )
13 10 - 23 3.01 2.19 - 5.2 1480 6.49
( 1.7 - 6.0 ) ( 270 - 1850 ) ( 1.46 - 8.06 )
16 10 - 26 3.25 1.95 - 5.2 1370 6.02
( 1.7 - 6.3 ) ( 270 - 1870 ) ( 1.46 - 8.14 )
13 13 - 26 2.60 2.60 - 5.2 1430 6.28
( 1.7 - 6.1 ) ( 270 - 1850 ) ( 1.46 - 8.06 )
16 13 - 29 2.85 2.35 - 5.2 1340 5.90
( 1.7 - 6.2 ) ( 270 - 1880 ) ( 1.46 - 8.19 )
16 16 - 32 2.60 2.60 - 5.2 1300 5.73
( 1.7 - 6.4 ) ( 270 - 1900 ) ( 1.46 - 8.27 )
・The above specification values are those under the conditions that the indoor DB/WB=27/19℃ and the outdoor DB/WB=35/–℃.

< Heating / 220V >


Unit capacity Total
Operating Indoor unit
(kW) Heating capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.70 - - 2.7 620 3.34
( 1.0 - 4.9 ) ( 190 - 1640 ) ( 1.13 - 7.82 )
10 - - 10 4.00 - - 4.0 1120 5.41
( 1.0 - 5.0 ) ( 190 - 1610 ) ( 1.13 - 7.68 )
13 - - 13 5.00 - - 5.0 1540 7.36
( 1.0 - 5.5 ) ( 190 - 1830 ) ( 1.13 - 8.70 )
16 - - 16 5.50 - - 5.5 1660 7.91
( 1.1 - 6.6 ) ( 210 - 2320 ) ( 1.25 - 10.97 )
2 units 07 07 - 14 2.70 2.70 - 5.4 1370 6.57
( 1.3 - 7.2 ) ( 240 - 2240 ) ( 1.42 - 10.60 )
10 07 - 17 3.22 2.38 - 5.6 1390 6.66
( 1.3 - 7.2 ) ( 250 - 2200 ) ( 1.48 - 10.41 )
13 07 - 20 3.64 1.96 - 5.6 1340 6.43
( 1.3 - 7.5 ) ( 250 - 2250 ) ( 1.48 - 10.65 )
16 07 - 23 3.88 1.72 - 5.6 1240 5.97
( 1.3 - 7.5 ) ( 240 - 2090 ) ( 1.42 - 9.90 )
10 10 - 20 2.80 2.80 - 5.6 1350 6.48
( 1.3 - 7.3 ) ( 250 - 2160 ) ( 1.48 - 10.23 )
13 10 - 23 3.24 2.36 - 5.6 1320 6.34
( 1.3 - 7.5 ) ( 250 - 2210 ) ( 1.48 - 10.46 )
16 10 - 26 3.50 2.10 - 5.6 1220 5.87
( 1.3 - 7.5 ) ( 240 - 2070 ) ( 1.42 - 9.81 )
13 13 - 26 2.80 2.80 - 5.6 1290 6.20
( 1.3 - 7.5 ) ( 250 - 2170 ) ( 1.48 - 10.28 )
16 13 - 29 3.07 2.53 - 5.6 1190 5.73
( 1.3 - 7.5 ) ( 240 - 2020 ) ( 1.42 - 9.58 )
16 16 - 32 2.80 2.80 - 5.6 1140 5.50
( 1.3 - 7.5 ) ( 240 - 1910 ) ( 1.42 - 9.07 )
・The above specification values are those under the conditions that the indoor DB/WB=20/-℃ and the outdoor DB/WB=7/6℃.

- 16 -
FILE NO. SVM-15102

< Heating / 230V >


Unit capacity Total
Operating Indoor unit
(kW) Heating capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.70 - - 2.7 620 3.20
( 1.0 - 4.9 ) ( 190 - 1640 ) ( 1.08 - 7.48 )
10 - - 10 4.00 - - 4.0 1120 5.17
( 1.0 - 5.0 ) ( 190 - 1610 ) ( 1.08 - 7.35 )
13 - - 13 5.00 - - 5.0 1540 7.04
( 1.0 - 5.5 ) ( 190 - 1830 ) ( 1.08 - 8.32 )
16 - - 16 5.50 - - 5.5 1660 7.57
( 1.1 - 6.6 ) ( 210 - 2320 ) ( 1.19 - 10.50 )
2 units 07 07 - 14 2.70 2.70 - 5.4 1370 6.29
( 1.3 - 7.2 ) ( 240 - 2240 ) ( 1.36 - 10.14 )
10 07 - 17 3.22 2.38 - 5.6 1390 6.37
( 1.3 - 7.2 ) ( 250 - 2200 ) ( 1.42 - 9.96 )
13 07 - 20 3.64 1.96 - 5.6 1340 6.15
( 1.3 - 7.5 ) ( 250 - 2250 ) ( 1.42 - 10.18 )
16 07 - 23 3.88 1.72 - 5.6 1240 5.71
( 1.3 - 7.5 ) ( 240 - 2090 ) ( 1.36 - 9.47 )
10 10 - 20 2.80 2.80 - 5.6 1350 6.20
( 1.3 - 7.3 ) ( 250 - 2160 ) ( 1.42 - 9.78 )
13 10 - 23 3.24 2.36 - 5.6 1320 6.06
( 1.3 - 7.5 ) ( 250 - 2210 ) ( 1.42 - 10.01 )
16 10 - 26 3.50 2.10 - 5.6 1220 5.62
( 1.3 - 7.5 ) ( 240 - 2070 ) ( 1.36 - 9.38 )
13 13 - 26 2.80 2.80 - 5.6 1290 5.93
( 1.3 - 7.5 ) ( 250 - 2170 ) ( 1.42 - 9.83 )
16 13 - 29 3.07 2.53 - 5.6 1190 5.48
( 1.3 - 7.5 ) ( 240 - 2020 ) ( 1.36 - 9.16 )
16 16 - 32 2.80 2.80 - 5.6 1140 5.26
( 1.3 - 7.5 ) ( 240 - 1910 ) ( 1.36 - 8.68 )
・The above specification values are those under the conditions that the indoor DB/WB=20/-℃ and the outdoor DB/WB=7/6℃.

< Heating / 240V >


Unit capacity Total
Operating Indoor unit
(kW) Heating capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.70 - - 2.7 620 3.07
( 1.0 - 4.9 ) ( 190 - 1640 ) ( 1.04 - 7.17 )
10 - - 10 4.00 - - 4.0 1120 4.96
( 1.0 - 5.0 ) ( 190 - 1610 ) ( 1.04 - 7.04 )
13 - - 13 5.00 - - 5.0 1540 6.75
( 1.0 - 5.5 ) ( 190 - 1830 ) ( 1.04 - 7.98 )
16 - - 16 5.50 - - 5.5 1660 7.25
( 1.1 - 6.6 ) ( 210 - 2320 ) ( 1.14 - 10.06 )
2 units 07 07 - 14 2.70 2.70 - 5.4 1370 6.02
( 1.3 - 7.2 ) ( 240 - 2240 ) ( 1.30 - 9.72 )
10 07 - 17 3.22 2.38 - 5.6 1390 6.11
( 1.3 - 7.2 ) ( 250 - 2200 ) ( 1.36 - 9.55 )
13 07 - 20 3.64 1.96 - 5.6 1340 5.90
( 1.3 - 7.5 ) ( 250 - 2250 ) ( 1.36 - 9.76 )
16 07 - 23 3.88 1.72 - 5.6 1240 5.47
( 1.3 - 7.5 ) ( 240 - 2090 ) ( 1.30 - 9.08 )
10 10 - 20 2.80 2.80 - 5.6 1350 5.94
( 1.3 - 7.3 ) ( 250 - 2160 ) ( 1.36 - 9.38 )
13 10 - 23 3.24 2.36 - 5.6 1320 5.81
( 1.3 - 7.5 ) ( 250 - 2210 ) ( 1.36 - 9.59 )
16 10 - 26 3.50 2.10 - 5.6 1220 5.38
( 1.3 - 7.5 ) ( 240 - 2070 ) ( 1.30 - 8.99 )
13 13 - 26 2.80 2.80 - 5.6 1290 5.68
( 1.3 - 7.5 ) ( 250 - 2170 ) ( 1.36 - 9.42 )
16 13 - 29 3.07 2.53 - 5.6 1190 5.26
( 1.3 - 7.5 ) ( 240 - 2020 ) ( 1.30 - 8.78 )
16 16 - 32 2.80 2.80 - 5.6 1140 5.04
( 1.3 - 7.5 ) ( 240 - 1910 ) ( 1.30 - 8.31 )
・The above specification values are those under the conditions that the indoor DB/WB=20/-℃ and the outdoor DB/WB=7/6℃.

- 17 -
FILE NO. SVM-15102
Outdoor unit : RAS‐2M14S3AV‐E , -TR
< Cooling / 220V >
Unit capacity Total
Operating Indoor unit
(kW) Cooling capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.00 - - 2.0 400 2.32
( 1.3 - 3.0 ) ( 260 - 840 ) ( 1.54 - 4.09 )
10 - - 10 2.70 - - 2.7 640 3.39
( 1.3 - 3.2 ) ( 260 - 860 ) ( 1.54 - 4.18 )
13 - - 13 3.70 - - 3.7 1050 5.08
( 1.3 - 3.8 ) ( 260 - 1150 ) ( 1.54 - 5.55 )
2 units 07 07 - 14 2.00 2.00 - 4.0 940 4.56
( 1.6 - 4.5 ) ( 290 - 1130 ) ( 1.71 - 5.45 )
10 07 - 17 2.30 1.70 - 4.0 870 4.23
( 1.6 - 4.6 ) ( 290 - 1130 ) ( 1.71 - 5.45 )
13 07 - 20 2.60 1.40 - 4.0 850 4.14
( 1.6 - 4.7 ) ( 290 - 1140 ) ( 1.71 - 5.50 )
10 10 - 20 2.00 2.00 - 4.0 850 4.14
( 1.6 - 4.7 ) ( 290 - 1140 ) ( 1.71 - 5.50 )
13 10 - 23 2.31 1.69 - 4.0 840 4.09
( 1.6 - 4.8 ) ( 290 - 1150 ) ( 1.71 - 5.55 )
13 13 - 26 2.00 2.00 - 4.0 830 4.04
( 1.6 - 4.9 ) ( 290 - 1150 ) ( 1.71 - 5.55 )

< Cooling / 230V >


Unit capacity Total
Operating Indoor unit
(kW) Cooling capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.00 - - 2.0 400 2.22
( 1.3 - 3.0 ) ( 260 - 840 ) ( 1.47 - 3.91 )
10 - - 10 2.70 - - 2.7 640 3.24
( 1.3 - 3.2 ) ( 260 - 860 ) ( 1.47 - 4.00 )
13 - - 13 3.70 - - 3.7 1050 4.86
( 1.3 - 3.8 ) ( 260 - 1150 ) ( 1.47 - 5.31 )
2 units 07 07 - 14 2.00 2.00 - 4.0 940 4.36
( 1.6 - 4.5 ) ( 290 - 1130 ) ( 1.64 - 5.22 )
10 07 - 17 2.30 1.70 - 4.0 870 4.05
( 1.6 - 4.6 ) ( 290 - 1130 ) ( 1.64 - 5.22 )
13 07 - 20 2.60 1.40 - 4.0 850 3.96
( 1.6 - 4.7 ) ( 290 - 1140 ) ( 1.64 - 5.26 )
10 10 - 20 2.00 2.00 - 4.0 850 3.96
( 1.6 - 4.7 ) ( 290 - 1140 ) ( 1.64 - 5.26 )
13 10 - 23 2.31 1.69 - 4.0 840 3.91
( 1.6 - 4.8 ) ( 290 - 1150 ) ( 1.64 - 5.31 )
13 13 - 26 2.00 2.00 - 4.0 830 3.87
( 1.6 - 4.9 ) ( 290 - 1150 ) ( 1.64 - 5.31 )

< Cooling / 240V >


Unit capacity Total
Operating Indoor unit
(kW) Cooling capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.00 - - 2.0 400 2.13
( 1.3 - 3.0 ) ( 260 - 840 ) ( 1.41 - 3.75 )
10 - - 10 2.70 - - 2.7 640 3.10
( 1.3 - 3.2 ) ( 260 - 860 ) ( 1.41 - 3.84 )
13 - - 13 3.70 - - 3.7 1050 4.66
( 1.3 - 3.8 ) ( 260 - 1150 ) ( 1.41 - 5.08 )
2 units 07 07 - 14 2.00 2.00 - 4.0 940 4.18
( 1.6 - 4.5 ) ( 290 - 1130 ) ( 1.57 - 5.00 )
10 07 - 17 2.30 1.70 - 4.0 870 3.88
( 1.6 - 4.6 ) ( 290 - 1130 ) ( 1.57 - 5.00 )
13 07 - 20 2.60 1.40 - 4.0 850 3.79
( 1.6 - 4.7 ) ( 290 - 1140 ) ( 1.57 - 5.04 )
10 10 - 20 2.00 2.00 - 4.0 850 3.79
( 1.6 - 4.7 ) ( 290 - 1140 ) ( 1.57 - 5.04 )
13 10 - 23 2.31 1.69 - 4.0 840 3.75
( 1.6 - 4.8 ) ( 290 - 1150 ) ( 1.57 - 5.08 )
13 13 - 26 2.00 2.00 - 4.0 830 3.71
( 1.6 - 4.9 ) ( 290 - 1150 ) ( 1.57 - 5.08 )
・The above specification values are those under the conditions that the indoor DB/WB=27/19℃ and the outdoor DB/WB=35/–℃.

- 18 -
FILE NO. SVM-15102
< Heating / 220V >
Unit capacity Total
Operating Indoor unit
(kW) Heating capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.70 - - 2.7 620 3.34
( 0.9 - 4.3 ) ( 190 - 1390 ) ( 1.13 - 6.66 )
10 - - 10 4.00 - - 4.0 1120 5.41
( 0.9 - 4.4 ) ( 190 - 1360 ) ( 1.13 - 6.52 )
13 - - 13 4.40 - - 4.4 1260 6.06
( 1.0 - 4.7 ) ( 190 - 1480 ) ( 1.13 - 7.08 )
2 units 07 07 - 14 2.20 2.20 - 4.4 920 4.47
( 1.3 - 5.1 ) ( 240 - 1270 ) ( 1.42 - 6.11 )
10 07 - 17 2.53 1.87 - 4.4 910 4.42
( 1.3 - 5.1 ) ( 250 - 1250 ) ( 1.48 - 6.01 )
13 07 - 20 2.86 1.54 - 4.4 880 4.28
( 1.3 - 5.2 ) ( 250 - 1250 ) ( 1.48 - 6.01 )
10 10 - 20 2.20 2.20 - 4.4 890 4.33
( 1.3 - 5.1 ) ( 250 - 1230 ) ( 1.48 - 5.92 )
13 10 - 23 2.54 1.86 - 4.4 870 4.23
( 1.3 - 5.2 ) ( 250 - 1230 ) ( 1.48 - 5.92 )
13 13 - 26 2.20 2.20 - 4.4 850 4.14
( 1.3 - 5.2 ) ( 250 - 1220 ) ( 1.48 - 5.87 )

< Heating / 230V >


Unit capacity Total
Operating Indoor unit
(kW) Heating capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.70 - - 2.7 620 3.20
( 0.9 - 4.3 ) ( 190 - 1390 ) ( 1.08 - 6.37 )
10 - - 10 4.00 - - 4.0 1120 5.17
( 0.9 - 4.4 ) ( 190 - 1360 ) ( 1.08 - 6.24 )
13 - - 13 4.40 - - 4.4 1260 5.80
( 1.0 - 4.7 ) ( 190 - 1480 ) ( 1.08 - 6.77 )
2 units 07 07 - 14 2.20 2.20 - 4.4 920 4.27
( 1.3 - 5.1 ) ( 240 - 1270 ) ( 1.36 - 5.84 )
10 07 - 17 2.53 1.87 - 4.4 910 4.23
( 1.3 - 5.1 ) ( 250 - 1250 ) ( 1.42 - 5.75 )
13 07 - 20 2.86 1.54 - 4.4 880 4.09
( 1.3 - 5.2 ) ( 250 - 1250 ) ( 1.42 - 5.75 )
10 10 - 20 2.20 2.20 - 4.4 890 4.14
( 1.3 - 5.1 ) ( 250 - 1230 ) ( 1.42 - 5.66 )
13 10 - 23 2.54 1.86 - 4.4 870 4.05
( 1.3 - 5.2 ) ( 250 - 1230 ) ( 1.42 - 5.66 )
13 13 - 26 2.20 2.20 - 4.4 850 3.96
( 1.3 - 5.2 ) ( 250 - 1220 ) ( 1.42 - 5.62 )

< Heating / 240V >


Unit capacity Total
Operating Indoor unit
(kW) Heating capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.70 - - 2.7 620 3.07
( 0.9 - 4.3 ) ( 190 - 1390 ) ( 1.04 - 6.11 )
10 - - 10 4.00 - - 4.0 1120 4.96
( 0.9 - 4.4 ) ( 190 - 1360 ) ( 1.04 - 5.98 )
13 - - 13 4.40 - - 4.4 1260 5.55
( 1.0 - 4.7 ) ( 190 - 1480 ) ( 1.04 - 6.49 )
2 units 07 07 - 14 2.20 2.20 - 4.4 920 4.10
( 1.3 - 5.1 ) ( 240 - 1270 ) ( 1.30 - 5.60 )
10 07 - 17 2.53 1.87 - 4.4 910 4.05
( 1.3 - 5.1 ) ( 250 - 1250 ) ( 1.36 - 5.51 )
13 07 - 20 2.86 1.54 - 4.4 880 3.92
( 1.3 - 5.2 ) ( 250 - 1250 ) ( 1.36 - 5.51 )
10 10 - 20 2.20 2.20 - 4.4 890 3.97
( 1.3 - 5.1 ) ( 250 - 1230 ) ( 1.36 - 5.43 )
13 10 - 23 2.54 1.86 - 4.4 870 3.88
( 1.3 - 5.2 ) ( 250 - 1230 ) ( 1.36 - 5.43 )
13 13 - 26 2.20 2.20 - 4.4 850 3.79
( 1.3 - 5.2 ) ( 250 - 1220 ) ( 1.36 - 5.38 )
・The above specification values are those under the conditions that the indoor DB/WB=20/-℃ and the outdoor DB/WB=7/6℃.

- 19 -
FILE NO. SVM-15102

2-3-1. Operation Characterisic Curve


<Cooling> <Heating>
RAS-3M18S3AV-E, -TR RAS-3M18S3AV-E, -TR

・Conditions ・Conditions
Indoor :DB27Ԩ / WB19Ԩ Indoor :DB20Ԩ
Indoor air flow : High Indoor air flow : High
Pipe length : 5m×3 Pipe length : 5m×3
3 units operating 3 units operating

220V
230V 220V

240V 230V
240V

RAS-2M18S3AV-E, -A, -TR RAS-2M18S3AV-E, -A, -TR

・Conditions ・Conditions
Indoor :DB27Ԩ / WB19Ԩ Indoor :DB20Ԩ
Indoor air flow : High Indoor air flow : High
Pipe length : 5m×2 Pipe length : 5m×2
2 units operating 2 units operating

220V
220V 230V
230V

240V 240V

RAS-2M14S3AV-E, -TR RAS-2M14S3AV-E, -TR

・Conditions ・Conditions
Indoor :DB27Ԩ / WB19Ԩ Indoor :DB20Ԩ
Indoor air flow : High Indoor air flow : High
Pipe length : 5m×2 Pipe length : 5m×2
2 units operating 2 units operating

220V 220V
230V
230V

240V
240V

- 20 -
FILE NO. SVM-15102

2-3-2. Capacity Variation Ratio According to outdoor Temperature

<Cooling> <Heating>
RAS-3M18S3AV-E, -TR RAS-3M18S3AV-E, -TR
Current limited start ・Conditions
Indoor :DB20Ԩ
Indoor air flow : High
Pipe length : 5m×3
3 units operating

・Conditions
Indoor :DB27Ԩ / WB19Ԩ
Indoor air flow : High
Pipe length : 5m×3
3 units operating

RAS-2M18S3AV-E, -A, -TR RAS-2M18S3AV-E, -A, -TR

Current limited start ・Conditions


Indoor :DB20Ԩ
Indoor air flow : High
Pipe length : 5m×2
2 units operating

・Conditions
Indoor :DB27Ԩ / WB19Ԩ
Indoor air flow : High
Pipe length : 5m×2
2 units operating

RAS-2M14S3AV-E, -TR RAS-2M14S3AV-E, -TR

Current limited start ・Conditions


Indoor :DB20Ԩ
Indoor air flow : High
Pipe length : 5m×2
2 units operating

・Conditions
Indoor :DB27Ԩ / WB19Ԩ
Indoor air flow : High
Pipe length : 5m×2
2 units operating

- 21 -
FILE NO. SVM-15102

2-3-3. Capacity Variation Ratio according to Pipe Length


<Cooling> <Heating>
RAS-3M18S3AV-E, -TR RAS-3M18S3AV-E, -TR
・Conditions ・Conditions
Indoor :DB27Ԩ/WB19Ԩ Indoor :DB20Ԩ
Outdoor :DB35Ԩ Outdoor :DB7Ԩ/DW6Ԩ
Indoor air flow: :High Indoor air flow: :High
3 units operating 3 units operating

Standard pipe length : 15m Standard pipe length : 15m

RAS-2M18S3AV-E, -A, -TR RAS-2M18S3AV-E, -A, -TR

・Conditions ・Conditions
Indoor :DB27Ԩ/WB19Ԩ Indoor :DB20Ԩ
Outdoor :DB35Ԩ Outdoor :DB7Ԩ/DW6Ԩ
Indoor air flow: :High Indoor air flow: :High
2 units operating 2 units operating

Standard pipe length : 10m Standard pipe length : 10m

RAS-2M14S3AV-E, -TR RAS-2M14S3AV-E, -TR

・Conditions ・Conditions
Indoor :DB27Ԩ/WB19Ԩ Indoor :DB20Ԩ
Outdoor :DB35Ԩ Outdoor :DB7Ԩ/DW6Ԩ
Indoor air flow: :High Indoor air flow: :High
2 units operating 2 units operating

Standard pipe length : 10m Standard pipe length : 10m

- 22 -
FILE NO. SVM-15102
3. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a
(R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small
The working pressure of the new refrigerant R410A room, it is necessary to exercise care so that,
is 1.6 times higher than conventional refrigerant even when refrigerant leaks, its concentration
(R22). The refrigerating oil is also changed in does not exceed the marginal level.
accordance with change of refrigerant, so be careful If the refrigerant gas leakage occurs and its
that water, dust, and existing refrigerant or refriger- concentration exceeds the marginal level, an
ating oil are not entered in the refrigerant cycle of oxygen starvation accident may result.
the air conditioner using the new refrigerant during 7. Be sure to carry out installation or removal
installation work or servicing time. according to the installation manual.
The next section describes the precautions for air Improper installation may cause refrigeration
conditioner using the new refrigerant. trouble, water leakage, electric shock, fire, etc.
Conforming to contents of the next section together 8. Unauthorized modifications to the air conditioner
with the general cautions included in this manual, may be dangerous.
perform the correct and safe work.
If a breakdown occurs please call a qualified air
conditioner technician or electrician.
3-1. Safety During Installation/Servicing Improper repair may result in water leakage,
As R410A’s pressure is about 1.6 times higher than electric shock and fire, etc.
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materi- 3-2. Refrigerant Piping Installation
als exclusive for R410A, it is necessary to carry out
installation/servicing safely while taking the follow- 3-2-1. Piping Materials and Joints Used
ing precautions into consideration. For the refrigerant piping installation, copper pipes
1. Never use refrigerant other than R410A in an air and joints are mainly used. Copper pipes and joints
conditioner which is designed to operate with suitable for the refrigerant must be chosen and
R410A. If other refrigerant than R410A is mixed, installed. Furthermore, it is necessary to use clean
pressure in the refrigeration cycle becomes copper pipes and joints whose interior surfaces are
abnormally high, and it may cause personal less affected by contaminants.
injury, etc. by a rupture. 1. Copper Pipes
2. Confirm the used refrigerant name, and use
It is necessary to use seamless copper pipes
tools and materials exclusive for the refrigerant
which are made of either copper or copper alloy
R410A. The refrigerant name R410A is indicated
and it is desirable that the amount of residual oil
on the visible place of the outdoor unit of the air
is less than 40 mg/10 m.
conditioner using R410A as refrigerant.
Do not use copper pipes having a collapsed,
To prevent mischarging, the diameter of the
deformed or discolored portion (especially on the
service port differs from that of R22.
interior surface).
3. If a refrigeration gas leakage occurs during
Otherwise, the expansion valve or capillary tube
installation/servicing, be sure to ventilate fully.
may become blocked with contaminants.
If the refrigerant gas comes into contact with fire,
As an air conditioner using R410A incurs pres-
a poisonous gas may occur.
sure higher than when using R22, it is necessary
4. When installing or removing an air conditioner, to choose adequate materials.
do not allow air or moisture to remain in the
Thicknesses of copper pipes used with R410A
refrigeration cycle.
are as shown in Table 3-2-1.
Otherwise, pressure in the refrigeration cycle
Never use copper pipes thinner than 0.8 mm
may become abnormally high so that a rupture
even when it is available on the market.
or personal injury may be caused.
5. After completion of installation work, check to
make sure that there is no refrigeration gas
leakage. If the refrigerant gas leaks into the
room, coming into contact with fire in the fan-
driven heater, space heater, etc., a poisonous
gas may occur.

- 23 -
FILE NO. SVM-15102
Table 3-2-1 Thicknesses of annealed copper pipes

Thickness (mm)

Nominal diameter Outer diameter (mm) R410A R22

1/4 6.35 0.80 0.80

3/8 9.52 0.80 0.80

1/2 12.70 0.80 0.80

5/8 15.88 1.00 1.00

2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in Table 3-2-2.

Table 3-2-2 Minimum thicknesses of socket joints

Reference outer diameter of Minimum joint thickness


Nominal diameter
copper pipe jointed (mm) (mm)

1/4 6.35 0.50

3/8 9.52 0.60

1/2 12.70 0.70

5/8 15.88 0.80

3-2-2. Processing of Piping Materials


When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not
enter the pipe interior, that no other oil than lubricating oils used in the installed air-water heat pump is used,
and that refrigerant does not leak.
When using lubricating oils in the piping processing, use such lubricating oils whose water content has been
removed. When stored, be sure to seal the container with an airtight cap or any other cover.
1. Flare processing procedures and precautions
a) Cutting the Pipe
By means of a pipe cutter, slowly cut the pipe so that it is not deformed.
b) Removing Burrs and Chips
If the flared section has chips or burrs, refrigerant leakage may occur.
Carefully remove all burrs and clean the cut surface before installation.
c) Insertion of Flare Nut

- 24 -
FILE NO. SVM-15102
d) Flare Processing
Make certain that a clamp bar and copper
pipe have been cleaned.
ØD
By means of the clamp bar, perform the flare A
processing correctly.
Use either a flare tool for R410A or conven-
tional flare tool.
Flare processing dimensions differ according
to the type of flare tool.
When using a conventional flare tool, be sure
to secure “dimension A” by using a gauge for Fig. 3-2-1 Flare processing dimensions
size adjustment.

Table 3-2-3 Dimensions related to flare processing for R410A

A (mm)
Outer
Nominal Thickness
diameter Flare tool for R410A Conventional flare tool
diameter (mm)
(mm)
clutch type Clutch type Wing nut type

1/4 6.35 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0

3/8 9.52 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0

1/2 12.70 0.8 0 to 0.5 1.0 to 1.5 2.0 to 2.5

5/8 15.88 1.0 0 to 0.5 1.0 to 1.5 2.0 to 2.5

Table 3-2-4 Dimensions related to flare processing for R22

A (mm)
Outer
Nominal Thickness
diameter Flare tool for R22 Conventional flare tool
diameter (mm)
(mm)
clutch type Clutch type Wing nut type

1/4 6.35 0.8 0 to 0.5 0.5 to 1.0 1.0 to 1.5

3/8 9.52 0.8 0 to 0.5 0.5 to 1.0 1.0 to 1.5

1/2 12.70 0.8 0 to 0.5 0.5 to 1.0 1.5 to 2.0

5/8 15.88 1.0 0 to 0.5 0.5 to 1.0 1.5 to 2.0

Table 3-2-5 Flare and flare nut dimensions for R410A

Nominal Outer diameter Thickness Dimension (mm) Flare nut width


diameter (mm) (mm) A B C D (mm)

1/4 6.35 0.8 9.1 9.2 6.5 13 17

3/8 9.52 0.8 13.2 13.5 9.7 20 22

1/2 12.70 0.8 16.0 16.6 12.9 23 26

5/8 15.88 1.0 19.0 19.7 16.0 25 29

- 25 -
FILE NO. SVM-15102
Table 3-2-6 Flare and flare nut dimensions for R22

Nominal Outer diameter Thickness Dimension (mm) Flare nut width


diameter (mm) (mm) A B C D (mm)

1/4 6.35 0.8 9.0 9.2 6.5 13 17

3/8 9.52 0.8 13.0 13.5 9.7 20 22

1/2 12.70 0.8 16.0 16.2 12.9 20 24

5/8 15.88 1.0 19.0 19.7 16.0 23 27

3/4 19.05 1.0 23.3 24.0 19.2 34 36


to 4
45˚

B A C D

43˚
to 4

Fig. 3-2-2 Relations between flare nut and flare seal surface

2. Flare Connecting Procedures and Precautions


a) Make sure that the flare and union portions do not have any scar or dust, etc.
b) Correctly align the processed flare surface with the union axis.
c) Tighten the flare with designated torque by means of a torque wrench.
The tightening torque for R410A is the same as that for conventional R22.
Incidentally, when the torque is weak, the gas leakage may occur.
When it is strong, the flare nut may crack and may be made non-removable. When choosing the
tightening torque, comply with values designated by manufacturers. Table 3-2-7 shows reference values.

NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Table 3-2-7 Tightening torque of flare for R410A [Reference values]

Tightening torque of torque


Nominal Outer diameter Tightening torque
wrenches available on the market
diameter (mm) N•m (kgf•cm)
N•m (kgf•cm)

1/4 6.35 14 to 18 (140 to 180) 16 (160), 18 (180)

3/8 9.52 33 to 42 (330 to 420) 42 (420)

1/2 12.70 50 to 62 (500 to 620) 55 (550)

5/8 15.88 63 to 77 (630 to 770) 65 (650)

- 26 -
FILE NO. SVM-15102
3-3. Tools
3-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is
changed to prevent mixing of other refrigerant.
To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare
nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1. Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability

R410A Conventional air-water


air-water heat pump installation heat pump installation
No. Used tool Usage Existence of Whether conventional Whether new equipment
new equipment equipment can be can be used with
for R410A used conventional refrigerant

1 Flare tool Pipe flaring Yes ∗ (Note 1) Yes

2 Copper pipe gauge for Flaring by Yes ∗ (Note 1) ∗ (Note 1)


adjusting projection margin conventional flare tool

3 Torque wrench Connection of flare nut Yes No No


(For Ø12.7)

4 Gauge manifold Evacuating, refrigerant


Yes No No
5 Charge hose charge, run check, etc.

6 Vacuum pump adapter Vacuum evacuating Yes No Yes

7 Electronic balance for Refrigerant charge Yes No Yes


refrigerant charging

8 Refrigerant cylinder Refrigerant charge Yes No No

9 Leakage detector Gas leakage check Yes No Yes

10 Charging cylinder Refrigerant charge (Note 2) No No

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)


In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as
the general tools.
1. Vacuum pump 7. Screwdriver (+, –)
Use vacuum pump by attaching vacuum pump adapter. 8. Spanner or Monkey wrench
2. Torque wrench (For Ø6.35, Ø9.52) 9. Hole core drill (Ø65)
3. Pipe cutter 10. Hexagon wrench (Opposite side 4mm)
4. Reamer 11. Tape measure
5. Pipe bender 12. Metal saw
6. Level vial
Also prepare the following equipments for other installation method and run check.
1. Clamp meter 3. Insulation resistance tester
2. Thermometer 4. Electroscope

- 27 -
FILE NO. SVM-15102
3-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.

Recover the refrigerant, and check no refrigerant


remains in the equipment.
When the compound gauge’s pointer has indicated
–0.1 Mpa (–76 cmHg), place the handle Low in the
fully closed position, and turn off the vacuum pump’s
Connect the charge hose to packed valve service port power switch.
at the outdoor unit’s gas side.

Keep the status as it is for 1 to 2 minutes, and ensure


Connect the charge hose to the vacuum pump adapter. that the compound gauge’s pointer does not return.

Open fully both packed valves at liquid and gas sides. Set the refrigerant cylinder to the electronic balance,
connect the connecting hose to the cylinder and the
connecting port of the electronic balance, and charge
liquid refrigerant.
Place the handle of the gauge manifold Low in the
fully opened position, and turn on the vacuum pump’s (For refrigerant charging, see the figure below.)
power switch.
Then, evacuating the refrigerant in the cycle.

CAUTION
1. Never charge refrigerant exceeding the specified amount.
2. If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
3. Do not carry out additional charging.
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified
amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and
may cause a rupture or personal injury.

(Indoor unit) (Outdoor unit)

Opened

Refrigerant cylinder
(with siphon)

Check valve
Opened

Opened
Open/close Closed
valve for charging

Service port
Electronic balance for refrigerant charging

Fig. 3-4-1 Configuration of refrigerant charging

- 28 -
FILE NO. SVM-15102

1. Be sure to make setting so that liquid can be charged.


2. When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.

It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.

[ Cylinder with siphon ] [ Cylinder without siphon ]


Gauge manifold Gauge manifold
OUTDOOR unit OUTDOOR unit

cylinder
Refrigerant
Refrigerant
cylinder

Electronic Electronic
balance balance

Siphon

R410A refrigerant is HFC mixed refrigerant.


Therefore, if it is charged with gas, the
composition of the charged refrigerant changes
and the characteristics of the equipment varies.

Fig. 3-4-2

3-5. Brazing of Pipes


1. Phosphor bronze brazing filler tends to react with
3-5-1. Materials for Brazing sulfur and produce a fragile compound water
solution, which may cause a gas leakage.
1. Silver brazing filler
Therefore, use any other type of brazing filler at a hot
Silver brazing filler is an alloy mainly composed spring resort, etc., and coat the surface with a paint.
of silver and copper.
2. When performing brazing again at time of servicing,
It is used to join iron, copper or copper alloy, use the same type of brazing filler.
and is relatively expensive though it excels in
solderability.
2. Phosphor bronze brazing filler 3-5-2. Flux
Phosphor bronze brazing filler is generally 1. Reason why flux is necessary
used to join copper or copper alloy.
• By removing the oxide film and any foreign matter
3. Low temperature brazing filler on the metal surface, it assists the flow of brazing
Low temperature brazing filler is generally filler.
called solder, and is an alloy of tin and lead. • In the brazing process, it prevents the metal
Since it is weak in adhesive strength, do not surface from being oxidized.
use it for refrigerant pipes. • By reducing the brazing filler’s surface tension,
the brazing filler adheres better to the treated metal.

- 29 -
FILE NO. SVM-15102
2. Characteristics required for flux 3-5-3. Brazing
• Activated temperature of flux coincides with As brazing work requires sophisticated techniques,
the brazing temperature. experiences based upon a theoretical knowledge, it
• Due to a wide effective temperature range, flux must be performed by a person qualified.
is hard to carbonize. In order to prevent the oxide film from occurring in
• It is easy to remove slag after brazing. the pipe interior during brazing, it is effective to
• The corrosive action to the treated metal and proceed with brazing while letting dry Nitrogen gas
brazing filler is minimum. (N2) flow.
• It excels in coating performance and is harm-
less to the human body. Never use gas other than Nitrogen gas.
As the flux works in a complicated manner as
described above, it is necessary to select an
adequate type of flux according to the type and 1. Brazing method to prevent oxidation
shape of treated metal, type of brazing filler and
1) Attach a reducing valve and a flow-meter to
brazing method, etc.
the Nitrogen gas cylinder.
3. Types of flux 2) Use a copper pipe to direct the piping mate-
• Noncorrosive flux rial, and attach a flow-meter to the cylinder.
Generally, it is a compound of borax and boric 3) Apply a seal onto the clearance between the
acid. It is effective in case where the brazing piping material and inserted copper pipe for
temperature is higher than 800°C. Nitrogen in order to prevent backflow of the
Nitrogen gas.
• Activated flux 4) When the Nitrogen gas is flowing, be sure to
Most of fluxes generally used for silver brazing keep the piping end open.
are this type. 5) Adjust the flow rate of Nitrogen gas so that it
It features an increased oxide film removing is lower than 0.05 m3/Hr or 0.02 MPa
capability due to the addition of compounds (0.2kgf/cm2) by means of the reducing valve.
such as potassium fluoride, potassium chloride
and sodium fluoride to the borax-boric acid 6) After performing the steps above, keep the
compound. Nitrogen gas flowing until the pipe cools
down to a certain extent (temperature at
4. Piping materials for brazing and used which pipes are touchable with hands).
brazing filler/flux 7) Remove the flux completely after brazing.

Piping material Used brazing filler Used flux

Copper - Copper Phosphor copper Do not use

Copper - Iron Silver Paste flux

Iron - Iron Silver Vapor flux M Flow meter

Stop valve
1. Do not enter flux into the refrigeration cycle.
2. When chlorine contained in the flux remains Nitrogen gas
cylinder
within the pipe, the lubricating oil deteriorates.
From Nitrogen cylinder
Therefore, use a flux which does not contain
chlorine.
3. When adding water to the flux, use water which
Pipe
does not contain chlorine Nitrogen
(e.g. distilled water or ion-exchange water). gas
4. Remove the flux after brazing.
Rubber plug

Fig. 3-5-1 Prevention of oxidation during brazing

- 30 -
4. CONSTRUCTION VIEWS FILE NO. SVM-15102
4-1. Outdoor Unit

(Unit : mm)

- 31 -
FILE NO. SVM-15102
5. WIRING DIAGRAM

5-1. Outdoor Unit


RAS-2M18S3AV-A

P07

refer to the installation and service manual.


P16

1 P17
MS 2 CN300
REACTOR
3 3 (WHI) MAIN P.C.
FAN MOTOR BOARD
POWER (MCC-1645)
SUPPLY
CIRCUIT
P04 P21
MS P05 P22
3 3 REACTOR
P06
COMPRESSOR

For D800,

(GRN)
D800
2
CN704
(WHI)
4WV 1 CN500 1
(BLU) 2
4WAY VALVE COIL THERMOSTAT
F03 FOR
COMPRESSOR
T3.15A
250V
CN501 1
(GRN) 3 P<
F01
T25A HIGH PRESSURE
P01

BLK 250V SWITCH


CN806
L/F (BLU)
1 2 3 4 5
P02

WHI

1 2 3 4 5
CN802
(BLU)
CN605 1
1 (RED) TGb
2 2
M 3 CN701
4 (RED) CN604 1
5 CONTROL (YEL) 2 TGa
PMV B 6 P.C.BOARD
(MCC-1665)
CN603 1
1 (WHI) TS
2 3
M 3 CN700
4 (YEL) CN602 1
5
(WHI) TO
PMV A 6 2

CN601 1
(WHI) TE
2
F01 CN600 1
AS/NZS 4755 3 T3.15A
DRM1 CN105 1 250V (WHI) TD
(WHI) 2 3
DRM2 1 CN02 CN805
DRM3 CN609 (BLK) (WHI)
DEMAND
P.C.BOARD (PNK) CN01 3 1 1 3 1 2 3 4 5 6 7 8 910
CN100 (MCC-1653) (RED)
(WHI)
WHI 1 BLK WHI
1
2 2
3 3
BLK F-D CN101
T3.15A (YEL) T-01 YEL
250V RED
1 10
CN102
COM 1 (WHI) 2
RED 2
TO DRM1 WHI
DRED 3 CN01
BLK 4 (BLK) P02
DRM2 BLU
DRM3
MCC-1646
Display P.C. Board 109 8 7 6 5 4 3 2 1
CN01(WHI)
(GRN)

SW01

SW02
(YEL)

(YEL)

(YEL)

(YEL)

(YEL)
D800

D801

D802

D803

D804

D805

1.For D800 D805 and SW01 SW02,


refer to the installation and service manual.

Symbol Part name


PMV PULSE MOTOR VALVE
TD DISCHARGE PIPE TEMP. SENSOR
TE CONDENSER PIPE TEMP. SENSOR
COLOR IDENTIFICATION
TO OUTDOOR TEMP. SENSOR
BLK:BLACK GRN:GREEN
TS SUCTION PIPE TEMP. SENSOR BLU:BLUE WHI:WHITE
TGa,TGb GAS SIDE PIPE TEMP. SENSOR a,b RED:RED YEL:YELLOW
L/F LINE FILTER PNK:PINK

- 32 -
FILE NO. SVM-15102

5.2 Outdoor Unit


RAS-2M18S3AV-E,-TR
RAS-2M14S3AV-E,-TR

P07

P16

refer to the installation and service manual.


1 P17
MS 2 CN300
REACTOR
MAIN P.C.
3 3 (WHI)
BOARD
FAN MOTOR (MCC-1645)
POWER
SUPPLY
CIRCUIT
P04 P21
MS P05 P22
3 3 REACTOR
P06
COMPRESSOR

For D800,

(GRN)
D800
2
CN704
4WV 1 (WHI) CN500 1
(BLU) 2
4WAY VALVE COIL
THERMOSTAT
FOR
F03 COMPRESSOR
T3.15A
250V
1
CN501
(GRN) 3 P<
F01
T25A HIGH PRESSURE
P01

250V SWITCH
BLK CN806
L/F (BLU)
WHI 1 2 3 4 5
P02

1 2 3 4 5
CN802
(BLU)
CN605 1
1 (RED) 2 TGb
2
M 3 CN701
5
4 (RED) CONTROL CN604 1
(YEL) 2 TGa
PMV B 6 P.C.BOARD
(MCC-1665)
1
CN603 1
(WHI) TS
2 3
M 3 CN700
4 (YEL) CN602 1
5
(WHI) 2 TO
PMV A 6

CN601 1
(WHI) 2 TE

F01
3 T3.15A CN600 1 TD
250V (WHI) 3
1 CN02 CN805
CN609 (BLK) (WHI)
(PNK) 1 3 1 2 3 4 5 6 7 8 910
CN01 3 1
(RED)

BLK WHI

YEL
RED
10

MCC-1646
Display P.C. Board 10 9 8 7 6 5 4 3 2 1
CN01(WHI)
(GRN)

SW01

SW02
(YEL)

(YEL)

(YEL)

(YEL)

(YEL)
D800

D801

D802

D803

D804

D805

1.For D800 D805 and SW01 SW02,


refer to the installation and service manual.

Symbol Part name


PMV PULSE MOTOR VALVE
TD DISCHARGE PIPE TEMP. SENSOR
TE CONDENSER PIPE TEMP. SENSOR
COLOR IDENTIFICATION
TO OUTDOOR TEMP. SENSOR
BLK:BLACK GRN:GREEN
TS SUCTION PIPE TEMP. SENSOR BLU:BLUE WHI:WHITE
TGa,TGb GAS SIDE PIPE TEMP. SENSOR a,b RED:RED YEL:YELLOW
L/F LINE FILTER PNK:PINK

- 33 -
FILE NO. SVM-15102

5.3 Outdoor Unit


RAS-3M18S3AV-E,-TR

P07

P16

refer to the installation and service manual.


1 P17
MS 2 CN300
REACTOR
3 3 (WHI) MAIN P.C.
FAN MOTOR
BOARD
POWER (MCC-1645)
SUPPLY
CIRCUIT
P04 P21
MS P05 P22
3 3 REACTOR
P06
COMPRESSOR

For D800,

(GRN)
D800
2
CN704
4WV 1 (WHI) CN500 1
(BLU) 2
4WAY VALVE COIL
THERMOSTAT
F03 FOR
T3.15A COMPRESSOR
250V
CN501 1
(GRN) 3 P<
F01
T25A HIGH PRESSURE
P01

SWITCH
250V
BLK CN806
L/F (BLU)
WHI 1 2 3 4 5
P02

CN606 1
1 2 3 4 5 (GRN) 2 TGc
1 CN802
2 (BLU)
M 3 CN702 CN605 1
4 (GRN) (RED) 2 TGb
5
PMV C 6
CONTROL CN604 1
(YEL) TGa
1 P.C.BOARD 2
2 (MCC-1665)
M 3 CN701
CN603 1
4 (RED) TS
5 (WHI) 3
PMV B 6
CN602 1
1 (WHI) TO
2
2
M 3 CN700
4 (YEL) CN601 1
5 (WHI) 2 TE
PMV A 6
F01
T3.15A CN600 1
3 (WHI) TD
250V 3
1 CN02 CN805
CN609 (BLK) (WHI)
(PNK) 1 3 5 1 2 3 4 5 6 7 8 910
CN01 3 1
(RED)

BLK WHI 3
GRN
RED
YEL

10

MCC-1646
Display P.C. Board 10 9 8 7 6 5 4 3 2 1
F-IU
T6.3A REACTOR CN01(WHI)
WHI

250V
SW01
(GRN)

SW02
(YEL)

(YEL)

(YEL)

(YEL)

(YEL)
D800

D801

D802

D803

D804

D805

1.For D800 D805 and SW01 SW02,


POWER refer to the installation and service manual.
SUPPLY

Symbol Part name


PMV PULSE MOTOR VALVE
TD DISCHARGE PIPE TEMP. SENSOR
TE CONDENSER PIPE TEMP. SENSOR
COLOR IDENTIFICATION
TO OUTDOOR TEMP. SENSOR
BLK:BLACK GRN:GREEN
TS SUCTION PIPE TEMP. SENSOR BLU:BLUE WHI:WHITE
TGa TGc GAS SIDE PIPE TEMP. SENSOR a c RED:RED YEL:YELLOW
L/F LINE FILTER PNK:PINK

- 34 -
FILE NO. SVM-15102
6. SPECIFICATIONS OF ELECTRICAL PARTS

6-1. Outdoor Unit

No. Parts name Model name Rating


1 Compressor DA136A1T-40N ―
2 Outdoor fan motor ICF-140-43-4R Output 43W
3 Reactor CH-57 10mH、16A
4 Reactor CH-76 9.9mH、1A
5 4-way valve coil SQ-D27012-000752 DC12V
6 PMV coil CAM-MD12TCTH-5 DC12V
7 P.C. board (Main PCB) MCC-1645 AC220-240V
8 P.C. board (Control PCB) MCC-1665 AC220-240V
9 P.C. board(Display PCB) MCC-1646 AC220-240V
10 Fuse (Mounted on P.C. board MCC-1645) ― AC250V、25A
11 Fuse ― AC250V、6.3A
12 Fuse (Mounted on P.C. board MCC-1645、 ― AC250V、3.15A
MCC-1665)
13 Outdoor temp. sensor (TO sensor) ― 10kΩ (25℃)
14 Evaporator temp. sensor (Te sensor) ― 10kΩ (25℃)
15 Discharge temp. sensor (Td sensor) ― 50kΩ (25℃)
16 Suction temp. sensor (Ts sensor) ― 10kΩ (25℃)
17 Temp. sensor at A room gas side ― 10kΩ (25℃)
(TGA-sensor)
18 Temp. sensor at B room gas side ― 10kΩ (25℃)
(TGB-sensor)
19 Temp. sensor at C room gas side ― 10kΩ (25℃)
(TGC-sensor) *only 3M series)
20 Compressor thermo. CS-12AL ON:90℃、OFF:125℃
21 Terminal block (6P) ― AC250V、20A
22 Terminal block (3P) ― AC250V、20A
*only 2M series)
23 P.C. board(DRC PCB) MCC-1653 AC220-240V
24 Transformer for DRC VT-02 Output AC14V
25 High-pressure SW ACB-4UB83W OFF:4.15MPa

- 35 -
FILE NO. SVM-15102

7. REFRIGERANT CYCLE DIAGRAM

・RAS-3M18S3AV-E , -TR

Temp. measurement T1 TC
To To To To
C room B room Indoor unit A C room B room
Evaporator

Cross flow fan

Allowable pipe length


difference : 15m
TA

Allowable height
Per 1 unit
Max. : 25m
Connecting pipe
Connecting pipe Min. : 2m
Thickness : 0,8mm
Thickness : 0,8mm dia.6,35 Total
dia.9,52 Max. : 50m
P Pressure
measurement Sectional shape
Gauge attaching port of heat insulator
connecting port
Packed valve Packed valve Packed valve Connecting pipe Packed valve Packed valve Packed valve
(Gas side) (Gas side) (Gas side) Thickness : 0,8mm (Liquid side) (Liquid side) (Liquid side)
dia.12,7
(dia.9,52) (dia.9,52) (dia.12,7) (dia.6,35) (dia.6,35) (dia.6,35)

Pulse motor valve


TGc TGb TGa at liquid side
(dia.1,6)

TS
High pressure TD
Accumlating switch
Compressor
tank 750cc DA136A1T-40N

TE
Temp.measurement T2 Propeller fan TO
Refrigerant amount : 1,50kg (R410A)
Outdoor unit NOTE : Gas leak check position
Refrigerant flow (Cooling)
Refrigerant flow (Heating)

NOTE :
• You need not add refrigerant if the piping length is 50m or less.
• Connection of only one indoor unit is unavailable. Two or more indoor units should be connected.

- 36 -
FILE NO. SVM-15102

・RAS-2M18S3AV-E , -A , -TR
・RAS-2M14S3AV-E , -TR

Temp. measurement T1 TC
To To
B room Indoor unit A B room
Evaporator

Cross flow fan

Allowable pipe length


difference : 15m
TA

Allowable height
Per 1 unit
Max. : 20m
Connecting pipe Connecting pipe Min. : 2m
Thickness : 0,8mm
Thickness : 0,8mm dia.6,35 Total
dia.9,52
Max. : 30m
P Pressure
measurement
Gauge attaching port
connecting port Sectional shape
Packed valve Packed valve of heat insulator Packed valve Packed valve
(Gas side) (Gas side) (Liquid side) (Liquid side)
(dia.9,52) (dia.9,52) (dia.6,35) (dia.6,35)

Pulse motor valve


TGb TGa at liquid side
(dia.1,6)

TS
High pressure TD
switch
Compressor
DA136A1T-40N

TE
Temp.measurement T2 Propeller fan TO
Refrigerant amount : 1,32kg (R410A)
Outdoor unit NOTE : Gas leak check position
Refrigerant flow (Cooling)
Refrigerant flow (Heating)

NOTE :
• You need not add refrigerant if the piping length is 30m or less.
• Connection of only one indoor unit is unavailable. Two indoor units should be connected.

- 37 -
FILE NO. SVM-15102

7-2. Operation Data


Outdoor Unit:RAS-3M18S3AV-E, -TR
<Cooling>
Temperature No.of Standard Heat exchanger Compressor
Indoor unit Indoor
condition operating pressure pipe temperature revolution
fan
Indoor Outdoor units A B C P(MP) T1(℃) T2(℃) (rps)
1 unit 07 - - 1.0 to 1.2 14 to 16 39 to 41 High 23
10 - - 0.8 to 1.0 10 to 12 41 to 43 High 36
13 - - 0.7 to 0.9 7 to 9 43 to 45 High 57
16 - - 0.7 to 0.9 7 to 9 45 to 47 High 69
2 units 07 07 - 0.9 to 1.1 12 to 14 43 to 45 High 48
10 07 - 0.8 to 1.0 10 to 12 45 to 47 High 62
13 07 - 0.8 to 1.0 10 to 12 46 to 48 High 70
16 07 - 0.9 to 1.1 12 to 14 45 to 47 High 66
10 10 - 0.8 to 1.0 10 to 12 46 to 48 High 71
13 10 - 0.8 to 1.0 10 to 12 46 to 48 High 69
16 10 - 0.9 to 1.1 12 to 14 45 to 47 High 65
13 13 - 0.8 to 1.0 11 to 13 46 to 48 High 68
27/19 35/- 16 13 - 0.9 to 1.1 12 to 14 45 to 47 High 64
16 16 - 1.0 to 1.2 14 to 16 45 to 47 High 62
3 units 07 07 07 1.0 to 1.2 14 to 16 45 to 47 High 60
10 07 07 1.0 to 1.2 14 to 16 45 to 47 High 60
13 07 07 1.0 to 1.2 15 to 17 45 to 47 High 60
16 07 07 1.1 to 1.3 16 to 18 45 to 47 High 59
10 10 07 1.0 to 1.2 15 to 17 45 to 47 High 60
13 10 07 1.0 to 1.2 15 to 17 45 to 47 High 60
16 10 07 1.1 to 1.3 16 to 18 45 to 47 High 59
13 13 07 1.0 to 1.2 15 to 17 45 to 47 High 59
16 13 07 1.1 to 1.3 16 to 18 45 to 47 High 59
10 10 10 1.0 to 1.2 15 to 17 45 to 47 High 60
13 10 10 1.0 to 1.2 15 to 17 45 to 47 High 60
16 10 10 1.1 to 1.3 16 to 18 45 to 47 High 59
13 13 10 1.1 to 1.3 16 to 18 45 to 47 High 59
NOTES:
1.Measure surface temperature of heat exchanger pipe around of heat exchanger path U bent.(Thermistor thermometer)
2.Connecting piping condition : 5 meters × 3 units(5m/each indoor unit)

- 38
FILE NO. SVM-15102

7-2. Operation Data


Outdoor Unit:RAS-3M18S3AV-E, -TR
<Heating>
Temperature No.of Standard Heat exchanger Compressor
Indoor unit Indoor
condition operating pressure pipe temperature revolution
fan
Indoor Outdoor units A B C P(MP) T1(℃) T2(℃) (rps)
1 unit 07 - - 2.2 to 2.4 39 to 41 3 to 5 High 37
10 - - 2.9 to 3.1 48 to 50 2 to 4 High 55
13 - - 3.3 to 3.5 52 to 54 1 to 3 High 67
16 - - 3.2 to 3.4 51 to 53 1 to 3 High 73
2 units 07 07 - 2.5 to 2.7 41 to 43 0 to 2 High 71
10 07 - 2.9 to 3.1 47 to 49 -1 to 1 High 90
13 07 - 2.8 to 3.0 45 to 47 -1 to 1 High 91
16 07 - 2.5 to 2.7 42 to 44 -1 to 1 High 91
10 10 - 2.8 to 3.0 46 to 48 -1 to 1 High 91
13 10 - 2.7 to 2.9 44 to 46 -1 to 1 High 91
16 10 - 2.4 to 2.6 41 to 43 -1 to 1 High 91
13 13 - 2.6 to 2.8 43 to 45 -1 to 1 High 91
20/- 7/6 16 13 - 2.3 to 2.5 39 to 41 -1 to 1 High 90
16 16 - 2.1 to 2.3 37 to 39 -1 to 1 High 90
3 units 07 07 07 2.1 to 2.3 36 to 38 -1 to 1 High 93
10 07 07 2.1 to 2.3 35 to 37 -1 to 1 High 93
13 07 07 2.0 to 2.2 35 to 37 -1 to 1 High 93
16 07 07 1.9 to 2.1 33 to 35 -1 to 1 High 93
10 10 07 2.0 to 2.2 35 to 37 -1 to 1 High 93
13 10 07 2.0 to 2.2 34 to 36 -1 to 1 High 93
16 10 07 1.9 to 2.1 33 to 35 -1 to 1 High 93
13 13 07 1.9 to 2.1 33 to 35 -1 to 1 High 93
16 13 07 1.9 to 2.1 32 to 34 -1 to 1 High 93
10 10 10 2.0 to 2.2 34 to 36 -1 to 1 High 93
13 10 10 2.0 to 2.2 34 to 36 -1 to 1 High 93
16 10 10 1.9 to 2.1 32 to 34 -1 to 1 High 93
13 13 10 1.9 to 2.1 33 to 35 -1 to 1 High 93
NOTES:
1.Measure surface temperature of heat exchanger pipe around of heat exchanger path U bent.(Thermistor thermometer)
2.Connecting piping condition : 5 meters × 3 units(5m/each indoor unit)

- 39 -
FILE NO. SVM-15102

7-2. Operation Data


Outdoor Unit:RAS-2M18S3AV-E, -A, -TR
<Cooling>

Temperature No.of Standard Heat exchanger Compressor


Indoor unit Indoor
condition operating pressure pipe temperature revolution
fan
Indoor Outdoor units A B C P(MP) T1(℃) T2(℃) (rps)
1 unit 07 - - 1.0 to 1.2 14 to 16 39 to 41 High 23
10 - - 0.8 to 1.0 10 to 12 41 to 43 High 36
13 - - 0.7 to 0.9 7 to 9 43 to 45 High 57
16 - - 0.7 to 0.9 7 to 9 45 to 47 High 69
2 units 07 07 - 0.9 to 1.1 12 to 14 43 to 45 High 48
10 07 - 0.8 to 1.0 10 to 12 45 to 47 High 62
27/19 35/- 13 07 - 0.8 to 1.0 10 to 12 46 to 48 High 70
16 07 - 0.9 to 1.1 12 to 14 45 to 47 High 66
10 10 - 0.8 to 1.0 10 to 12 46 to 48 High 71
13 10 - 0.8 to 1.0 10 to 12 46 to 48 High 69
16 10 - 0.9 to 1.1 12 to 14 45 to 47 High 65
13 13 - 0.8 to 1.0 11 to 13 46 to 48 High 68
16 13 - 0.9 to 1.1 12 to 14 45 to 47 High 64
16 16 - 1.0 to 1.2 14 to 16 45 to 47 High 62
NOTES:
1.Measure surface temperature of heat exchanger pipe around of heat exchanger path U bent.(Thermistor thermometer)
2.Connecting piping condition : 5 meters × 2 units(5m/each indoor unit)

- 40 -
FILE NO. SVM-15102

7-2. Operation Data


Outdoor Unit:RAS-2M18S3AV-E, -A, -TR
<Heating>

Temperature No.of Standard Heat exchanger Compressor


Indoor unit Indoor
condition operating pressure pipe temperature revolution
fan
Indoor Outdoor units A B C P(MP) T1(℃) T2(℃) (rps)
1 unit 07 - - 2.2 to 2.4 37 to 39 3 to 5 High 37
10 - - 2.8 to 3.0 46 to 48 2 to 4 High 55
13 - - 3.2 to 3.4 50 to 52 1 to 3 High 67
16 - - 3.1 to 3.3 49 to 51 1 to 3 High 73
2 units 07 07 - 2.4 to 2.6 40 to 42 0 to 2 High 71
10 07 - 2.4 to 2.6 40 to 42 0 to 2 High 74
20/- 7/6 13 07 - 2.3 to 2.5 38 to 40 0 to 2 High 73
16 07 - 2.1 to 2.3 35 to 37 0 to 2 High 72
10 10 - 2.3 to 2.5 39 to 41 0 to 2 High 73
13 10 - 2.2 to 2.4 37 to 39 0 to 2 High 73
16 10 - 2.1 to 2.3 35 to 37 0 to 2 High 72
13 13 - 2.2 to 2.4 36 to 38 0 to 2 High 73
16 13 - 2.0 to 2.2 34 to 36 0 to 2 High 72
16 16 - 1.9 to 2.1 32 to 34 0 to 2 High 72
NOTES:
1.Measure surface temperature of heat exchanger pipe around of heat exchanger path U bent.(Thermistor thermometer)
2.Connecting piping condition : 5 meters × 2 units(5m/each indoor unit)

- 41 -
FILE NO. SVM-15102

7-2. Operation Data


Outdoor Unit:RAS-2M14S3AV-E, -TR
<Cooling>

Temperature No.of Standard Heat exchanger Compressor


Indoor unit Indoor
condition operating pressure pipe temperature revolution
fan
Indoor Outdoor units A B C P(MP) T1(℃) T2(℃) (rps)
1 unit 07 - - 1.0 to 1.2 14 to 16 39 to 41 High 23
10 - - 0.8 to 1.0 10 to 12 41 to 43 High 36
13 - - 0.7 to 0.9 7 to 9 43 to 45 High 57
2 units 07 07 - 0.9 to 1.1 12 to 14 43 to 45 High 48
27/19 35/- 10 07 - 0.8 to 1.0 10 to 12 45 to 47 High 47
13 07 - 0.8 to 1.0 10 to 12 46 to 48 High 46
10 10 - 0.8 to 1.0 10 to 12 46 to 48 High 46
13 10 - 0.8 to 1.0 10 to 12 46 to 48 High 46
13 13 - 0.8 to 1.0 11 to 13 46 to 48 High 45
NOTES:
1.Measure surface temperature of heat exchanger pipe around of heat exchanger path U bent.(Thermistor thermometer)
2.Connecting piping condition : 5 meters × 2 units(5m/each indoor unit)

- 42 -
FILE NO. SVM-15102

7-2. Operation Data


Outdoor Unit:RAS-2M14S3AV-E, -TR
<Heating>

Temperature No.of Standard Heat exchanger Compressor


Indoor unit Indoor
condition operating pressure pipe temperature revolution
fan
Indoor Outdoor units A B C P(MP) T1(℃) T2(℃) (rps)
1 unit 07 - - 2.2 to 2.4 37 to 39 3 to 5 High 37
10 - - 2.8 to 3.0 46 to 48 2 to 4 High 55
13 - - 2.9 to 3.1 47 to 49 2 to 4 High 60
2 units 07 07 - 2.1 to 2.3 35 to 37 2 to 4 High 56
20/- 7/6 10 07 - 2.0 to 2.2 34 to 36 2 to 4 High 56
13 07 - 2.0 to 2.2 33 to 35 2 to 4 High 56
10 10 - 2.0 to 2.2 34 to 36 2 to 4 High 56
13 10 - 1.9 to 2.1 33 to 35 1 to 3 High 56
13 13 - 1.9 to 2.1 32 to 34 1 to 3 High 56
NOTES:
1.Measure surface temperature of heat exchanger pipe around of heat exchanger path U bent.(Thermistor thermometer)
2.Connecting piping condition : 5 meters × 2 units(5m/each indoor unit)

- 43 -
FILE NO. SVM-15102
8. CONTROL BLOCK DIAGRAM
8-1.Outdoor Unit (Inverter Assembly)
RAS-3M18S3AV-E,-TR

Outdoor temp. sensor Gas side pipe temp. sensor Suction temp. sensor Evaporator temp. sensor Discharge temp. sensor

MCC-1665 (Control P.C.B)


A unit P.M.V. M.C.U
Driver A unit Serial Signal
・Inverter outdoor frequency control
circuit Communication
B unit P.M.V. ・A/D converter function
of circuit
・P.M.V control
P.M.V.
・Processing (Temp. Processing)
C unit P.M.V. ・Error display B unit Serial Signal
・ Serial Signal Communication with Communication
MCC-1665 indoor unit circuit
(Display-P.C.B) ・Signal Communication with MAIN-P.C.B
・Function select C unit Serial Signal
LED
Communication
Tact-SW
circuit
Junper

Function select

Signal Communication

220-240V ~50Hz
220V ~60Hz

MCC-1645 (MAIN P.C.B)


Noise filter
M.C.U
・PWM synthesis function
Input current ・Input current release control
Sensor ・IPM over current detect control
・High power factor correction control High-pressure switch
・Signal Communication with
High power factor Control-P.C.B Case thermo
correction circuit ・Fan motor control
・Compressor motor control
・4-way valve control
・High-pressure switch
Converter
・Case thermo
(AC→DC)
Clock frequency
oscillator
circuit 10MHz

Inverter Gate drive Inverter Gate drive


(DC→AC) circuit (DC→AC) circuit
Relay circuit

Output current Output current


sensor sensor

4-way valve

Outdoor
Compressor fan motor P.M.V:Pulse motor valve
PWM :Pulse width modulation
IPM :intelligent power module

- 44 -
FILE NO. SVM-15102
8-2.Outdoor Unit (Inverter Assembly)
RAS-2M18S3AV-E,-TR, RAS-2M14S3AV-E,-TR

Outdoor temp. sensor Gas side pipe temp. sensor Suction temp. sensor Evaporator temp. sensor Discharge temp. sensor

MCC-1665 (Control P.C.B)


A unit P.M.V. M.C.U
Driver A unit Serial Signal
・Inverter outdoor frequency control
circuit Communication
B unit P.M.V. ・A/D converter function
of P.M.V. circuit
・P.M.V control
・Processing (Temp. Processing)
・Error display B unit Serial Signal
・ Serial Signal Communication with Communication
MCC-1665 indoor unit circuit
(Display-P.C.B) ・Signal Communication with MAIN-P.C.B
・Function select
LED
Tact-SW
Junper

Function select

Signal Communication

220-240V ~50Hz
220V ~60Hz

MCC-1645 (MAIN P.C.B)


Noise filter
M.C.U
・PWM synthesis function
Input current ・Input current release control
Sensor ・IPM over current detect control High-pressure switch
・High power factor correction control
・Signal Communication with Case thermo
High power factor Control-P.C.B
correction circuit ・Fan motor control
・Compressor motor control
・4-way valve control
・High-pressure switch
Converter
・Case thermo
(AC→DC)
Clock frequency
oscillator
circuit 10MHz

Inverter Gate drive Inverter Gate drive


(DC→AC) circuit (DC→AC) circuit
Relay circuit

Output current Output current


sensor sensor

4-way valve
Outdoor
Compressor fan motor
P.M.V:Pulse motor valve
PWM :Pulse width modulation
IPM :intelligent power module

- 45 -
FILE NO. SVM-15102

8-3.Outdoor Unit (Inverter Assembly)


RAS-2M18S3AV-A

Outdoor temp. sensor Gas side pipe temp. sensor Suction temp. sensor Evaporator temp. sensor Discharge temp. sensor

MCC-1665 (Control P.C.B)


A unit P.M.V. M.C.U
Driver A unit Serial Signal
・Inverter outdoor frequency control
circuit Communication
B unit P.M.V. ・A/D converter function
of P.M.V. circuit
・P.M.V control
・Processing (Temp. Processing)
・Error display B unit Serial Signal
・ Serial Signal Communication with Communication
MCC-1665 indoor unit circuit
(Display-P.C.B) ・Signal Communication with MAIN-P.C.B
・Function select
LED
Tact-SW
Junper

MCC-1653 Function select


(Demand P.C.B)
Demand
signal

Converter Signal Communication


(AC-DC)

220-240V ~50Hz
220V ~60Hz

MCC-1645 (MAIN P.C.B)


Transformer Noise filter
M.C.U
・PWM synthesis function
Input current ・Input current release control
Sensor ・IPM over current detect control High-pressure switch
・High power factor correction control
・Signal Communication with Case thermo
High power factor Control-P.C.B
correction circuit ・Fan motor control
・Compressor motor control
・4-way valve control
・High-pressure switch
Converter
・Case thermo
(AC→DC)
Clock frequency
oscillator
circuit 10MHz

Inverter Gate drive Inverter Gate drive


(DC→AC) circuit (DC→AC) circuit
Relay circuit

Output current Output current


sensor sensor

4-way valve
Outdoor
Compressor fan motor
P.M.V:Pulse motor valve
PWM :Pulse width modulation
IPM :intelligent power module
- 46 -
FILE NO. SVM-15102

9. OPERATION DESCRIPTION
9-1. Outline of Air Conditioner Control • Detection of inverter input current and current
release operation
This air conditioner is a capacity-variable type air
• Over-current detection and prevention operation
conditioner, which uses DC motor for the indoor fan
to IGBT module (Compressor stop function)
motor and the outdoor fan motor. And the capacity-
proportional control compressor which can change the • Compressor and outdoor fan stop function when
serial signal is off (when the serial signal does not
motor speed in the range from 13 to 110 rps is mounted.
reach the board assembly of outdoor control by
The DC motor drive circuit is mounted to the indoor
trouble of the signal system)
unit. The compressor and the inverter to control fan
motor are mounted to the outdoor unit. • Transferring of operation information (Serial
The entire air conditioner is mainly controlled by the signal) from outdoor unit controller to indoor unit
controller
indoor unit controller.
The indoor unit controller drives the indoor fan motor • Detection of outdoor temperature and operation
based upon command sent from the remote controller, revolution control
and transfers the operation command to the outdoor • Defrost control in heating operation
unit controller. (Temp. measurement by outdoor heat exchanger
The outdoor unit controller receives operation and control for 4-way valve and outdoor fan)
command from the indoor unit side, and controls the 3. Contents of operation command signal
outdoor fan and the pulse motor valve. (PMV) (Serial signal) from indoor unit controller to
Besides, detecting revolution position of the outdoor unit controller
compressor motor, the outdoor unit controller controls
speed of the compressor motor by controlling output The following three types of signals are sent from
voltage of the inverter and switching timing of the the indoor unit controller.
supply power (current transfer timing) so that motors • Operation mode set on the remote controller
drive according to the operation command. • Compressor revolution command signal defined
And then, the outdoor unit controller transfers reversely by indoor temperature and set temperature
the operating status information of the outdoor unit to (Correction along with variation of room
control the indoor unit controller. temperature and correction of indoor heat
exchanger temperature are added.)
• Temperature of indoor heat exchanger
As the compressor adopts four-pole brushless DC
• For these signals ([Operation mode] and
motor, the frequency of the supply power from
[Compressor revolution] indoor heat exchanger
inverter to compressor is two-times cycles of the
temperature), the outdoor unit controller monitors
actual number of revolution.
the input current to the inverter, and performs the
followed operation within the range that current
1. Role of indoor unit controller does not exceed the allowable value.
The indoor unit controller judges the operation 4. Contents of operation command signal
commands from the remote controller and assumes (Serial signal) from outdoor unit controller
the following functions. to indoor unit controller
• Judgment of suction air temperature of the indoor
The following signals are sent from the outdoor unit
heat exchanger by using the indoor temp. sensor.
controller.
(TA sensor)
• The current operation mode
• Judgment of the indoor heat exchanger
temperature by using heat exchanger sensor • The current compressor revolution
(TC sensor) (Prevent-freezing control, etc.) • Outdoor temperature
• Louver motor control • Existence of protective circuit operation
• Indoor fan motor operation control For transferring of these signals, the indoor unit
• LED (Light Emitting Diode) display control controller monitors the contents of signals, and
judges existence of trouble occurrence.
• Transferring of operation command signal
(Serial signal) to the outdoor unit Contents of judgment are described below.
• Reception of information of operation status • Whether distinction of the current operation
(Serial signal including outside temp. data) to the status meets to the operation command signal
outdoor unit and judgment/display of error • Whether protective circuit operates
• Air purifier operation control When no signal is received from the outdoor
unit controller, it is assumed as a trouble.
2. Role of outdoor unit controller
Receiving the operation command signal
(Serial signal) from the indoor unit controller, the
outdoor unit performs its role.
• Compressor operation control
• Operation control of outdoor fan motor
⎫ Operations followed to judgment of
• P.M.V. control ⎬ serial signal from indoor side.
• 4-way valve control ⎭
- 47 -
FILE NO. SVM-15102

9-2. Operation Description


1. Basic operation ....................................................................................................................... 49
1. Operation control ............................................................................................................... 49
2. Operating mode selection when performing 2-room operation ......................................... 50
3. Cooling/Heating operation ................................................................................................. 50
2. Outdoor fan motor control ....................................................................................................... 51
3. Capacity control ...................................................................................................................... 52
4. Current release control ........................................................................................................... 53
5. Winding/Coil heating control ................................................................................................... 54
6. Defrost control (Only in heating operation) ............................................................................. 54
7. Compressor protective control ................................................................................................ 54
8. Discharge temperature control ............................................................................................... 55
9. Pulse motor valve (PMV) control ............................................................................................ 55
10. High-pressure switch/Compressor case thermostat control .................................................... 55

9-3. Intermittent Operation Control for Indoor Fans of the Indoor Unit
at Thermo-off Side in Heating Operation.............................................................. 56
9-4. Service switch (SW01, SW0 ) operation ............................................................... 56

- 48 -
FILE NO. SVM-15102

Item Operation flow and applicable data, etc. Description

1. Basic 1. Operation control


operation Receiving the user’s operation condition setup, the operation statuses of indoor/outdoor units are
controlled.
1) The operation conditions are selected by the remote controller as shown in the below.
2) A signal is sent by ON button of the remote controller.
3) The signal is received by a sensor of the indoor unit and processed by the indoor controllers as
shown in the below.
4) The indoor controller controls the indoor fan motor and louver motor.
5) The indoor controller sends the operation command to the outdoor controller, and sends/receives
the control status with a serial signal.
6) The outdoor controller controls the operation as shown in the below, and also controls the
compressor, outdoor fan motor, 4-way valve and pulse motor valve.

Remote controller

Selection of Control contents of remote controller


operation conditions • ON/OFF (Air conditioner/Air purifier)
• Operation select (COOL/HEAT/AUTO/DRY)
ON/OFF • Temperature setup
• Air direction
• Swing
• Air volume select (AUTO/LOW/LOW+/MED/MED+/HIGH)
• Sleep mode
• ON timer setup
• OFF timer setup
• High power

Indoor unit

Signal receiving Indoor unit control


• Command signal generating function of indoor unit
Indoor unit control operation
• Calculation function (temperature calculation) • Indoor fan motor
• Activation compensation function of indoor fan • Louver motor
Operation command • Cold draft preventive function • Moving panel motor
• Timer function • Air purifier
Serial signal send/receive • Indoor heat exchanger release control
• Clean function

Outdoor unit
~
Serial signal send/receive Outdoor unit control Inverter
• Frequency control of inverter output
Outdoor unit control • Waveform composite function
• Calculation function • Compressor
(Temperature calculation) • Outdoor fan motor
• AD conversion function • 4-way valve
• Quick heating function • Pulse motor valve
• Delay function of compressor reactivation (P.M.V.)
• Current release function
• IPM over-current preventive function
• Defrost operation function

- 49 -
FILE NO. SVM-15102

Item Operation flow and applicable data, etc. Description

1. Basic 2. Operating mode selection when performing 2-room operation


operation 1) The outdoor unit operating mode conforms to the instructions of the indoor unit that was pushed first.
2) When combined operation consisting of cooling (dry) and heating, fan (air purification) and heating,
or cleaning operation and heating is performed, operation conforms to the instructions of the indoor
unit that was pushed first as shown in the following table.
3) The indoor fan stops for the indoor unit that was pushed last and which instructions are ignored.
4) When three or four indoor units are operated concurrently, the priority is also given to operating
mode of the indoor unit which was pushed first as same as the case when two indoor units are
operated concurrently.
No. Indoor unit Set operating mode Actual indoor unit operation Actual outdoor unit operation
Pushed first Cooling (dry) Cooling (dry)
1 Cooling
Pushed last Cooling (dry) Cooling (dry)
Pushed first Heating Heating
2 Heating
Pushed last Heating Heating
Pushed first Fan (solo air purification) Fan (solo air purification)
3 Stopped
Pushed last Fan (solo air purification) Fan (solo air purification)
Pushed first Fan (solo air purification) Fan (solo air purification)
4 Cooling
Pushed last Cooling (dry) Cooling (dry)
Pushed first Cooling (dry) Cooling (dry)
5 Cooling
Pushed last Fan (solo air purification) Fan (solo air purification)
Pushed first Cooling (dry) Cooling (dry)
6 Cooling
Pushed last Heating Fan stopped
Pushed first Heating Heating
7 Heating
Pushed last Cooling (dry) Fan stopped
Pushed first Fan (solo air purification) Fan (solo air purification)
8 Stopped
Pushed last Heating Fan stopped
Pushed first Heating Heating
9 Heating
Pushed last Fan (solo air purification) Fan stopped
Pushed first Cleaning operation Cleaning operation
10 Stopped
Pushed last Cleaning operation Cleaning operation
Pushed first Cleaning operation Cleaning operation
11 Cooling
Pushed last Cooling (dry) Cooling (dry)
Pushed first Cooling (dry) Cooling (dry)
12 Cooling
Pushed last Cleaning operation Cleaning operation
Pushed first Cleaning operation Cleaning operation
13 Stopped
Pushed last Fan (solo air purification) Fan (solo air purification)
Pushed first Fan (solo air purification) Fan (solo air purification)
14 Stopped
Pushed last Cleaning operation Cleaning operation
Pushed first Cleaning operation Cleaning operation
15 Stopped
Pushed last Heating Fan stopped
Pushed first Heating Heating
16 Heating
Pushed last Cleaning operation Fan stopped

3. Cooling/Heating operation
The operations are performed in the following parts by controls according to cooling/heating conditions.
1) Receiving the operation ON signal of the remote controller, the cooling or heating operation signal
starts being transferred from the indoor controller to the outdoor unit.
2) At the indoor unit side, the indoor fan is operated according to the contents of “2. Indoor fan motor
control” and the louver according to the contents of “10. Louver control”, respectively.
3) The outdoor unit controls the outdoor fan motor, compressor, pulse motor valve (PMV) and
4-way valve according to the operation signal sent from the indoor unit.
∗1. The relay of 4-way valve is turned on, for a few seconds when 4-way valve is driven.

Operation ON Setup of remote controller

Indoor unit control Indoor fan motor control / Louver control

Sending of operation command signal

Compressor revolution control / Outdoor fan motor control / 4-way valve control
Outdoor unit control
Pulse motor valve control

- 50 -
FILE NO. SVM-15102

Item Operation flow and applicable data, etc. Description

2. Outdoor fan The blowing air volume at the outdoor unit side is controlled. 1) The operation command sent
motor control Receiving the operation command from the controller of indoor from the remote controller is
unit, the controller of outdoor unit controls fan speed. processed by the indoor unit
controller and transferred to the
∗ For the fan motor, a DC motor with non-stage variable speed
controller of the outdoor unit.
system is used.
However, it is limited to 8 stages for reasons of controlling. 2) When strong wind blows at
outdoor side, the operation of air
Air conditioner ON conditioner continues with the fan
3) motor stopped.
(Remote controller)
Whether the fan is locked or not
is detected, and the operation of
Indoor unit controller air conditioner stops and an
alarm is displayed if the fan is
4) locked.

1) Outdoor unit According to each operation


operation command mode, by the conditions of
(Outdoor fan control) outdoor temperature (To) and
compressor revolution, the speed
of the outdoor fan shown in the
YES table is selected.
2) Fan speed ≥ 400 OFF status of
when the motor stopped. fan motor continues.
NO

Fan motor ON

YES Air conditioner Alarm


3) Fan lock OFF display
NO

4) Motor operates as shown in the table below.

Cooling operation, dry operation


RAS-3M18S3AV-E, -TR
Compressor revolution (rps) 〜20 〜50 〜55 56〜
Outdoor temp. sensor To Normal operation To≧38℃ 350 630 720 800
28≦To<38℃ 350 550 630 720
15≦To<28℃ 300 550 550 630
10≦To<15℃ 300 470 470 550
5≦To<10℃ 300 350 350 470
0≦To<5℃ 300 300 300 350
To<0℃ 0 0〜300 0〜300 0〜300
Sleep or quiet To≧38℃ 350* 550* 630* 720*
operation To<38℃ 300* 470* 550* 630*
To is abnormal 300〜350 300〜550 300〜630 300〜720
*Maximum revolution
To : Outdoor temp. sensor
RAS-2M18S3AV-E, -TR, -A
Compressor revolution (rps) 〜20 〜50 〜55 56〜
Outdoor temp. sensor To Normal operation To≧38℃ 350 630 700 800
28≦To<38℃ 350 550 630 700
15≦To<28℃ 300 550 550 630
10≦To<15℃ 300 470 470 550
5≦To<10℃ 300 350 350 470
0≦To<5℃ 300 300 300 350
To<0℃ 0 0〜300 0〜300 0〜300
Sleep or quiet To≧38℃ 350* 550* 630* 700*
operation To<38℃ 300* 470* 550* 630*
To is abnormal 300〜350 300〜550 300〜630 300〜700
*Maximum revolution
To : Outdoor temp. sensor
RAS-2M14S3AV-E, -TR
Compressor revolution (rps) 〜20 〜42 〜55 56〜
Outdoor temp. sensor To Normal operation To≧38℃ 350 630 700 800
28≦To<38℃ 350 550 630 700
15≦To<28℃ 300 550 550 630
10≦To<15℃ 300 470 470 550
5≦To<10℃ 300 350 350 470
0≦To<5℃ 300 300 300 350
To<0℃ 0 0〜300 0〜300 0〜300
Sleep or quiet To≧38℃ 350* 550* 630* 700*
operation To<38℃ 300* 470* 550* 630*
To is abnormal 300〜350 300〜550 300〜630 300〜700
*Maximum revolution
To : Outdoor temp. sensor

- 51 -
FILE NO. SVM-15102

Item Operation flow and applicable data, etc. Description


2. Outdoor fan Heating operation
motor control RAS-3M18S3AV-E, -TR
Compressor revolution (rps) 〜31 〜46 47〜
Outdoor temp. sensor To Normal operation To≧10℃ 420 470 550
0≦To<10℃ 470 550 700
-5≦To<0℃ 700 700 730
To<-5℃ 700 700 730
Sleep or quiet To≧10℃ 420* 420* 470*
operation 0≦To<10℃ 470* 470* 550*
-5≦To<0℃ 550* 550* 550*
To<-5℃ 550* 550* 550*
To is abnormal 550 550 700
*Maximum revolution
To : Outdoor temp. sensor
RAS-2M18S3AV-E, -TR, -A
Compressor revolution (rps) 〜31 〜46 47〜
Outdoor temp. sensor To Normal operation To≧10℃ 420 470 550
0≦To<10℃ 470 550 680
-5≦To<0℃ 680 680 730
To<-5℃ 680 680 730
Sleep or quiet To≧10℃ 420* 420* 470*
operation 0≦To<10℃ 470* 470* 550*
-5≦To<0℃ 550* 550* 550*
To<-5℃ 550* 550* 550*
To is abnormal 550 550 680
*Maximum revolution
To : Outdoor temp. sensor
RAS-2M14S3AV-E, -TR
Compressor revolution (rps) 〜31 〜46 47〜
Outdoor temp. sensor To Normal operation To≧10℃ 420 470 550
0≦To<10℃ 470 550 630
-5≦To<0℃ 680 680 680
To<-5℃ 680 680 680
Sleep or quiet To≧10℃ 420* 420* 470*
operation 0≦To<10℃ 470* 470* 550*
-5≦To<0℃ 550* 550* 550*
To<-5℃ 550* 550* 550*
To is abnormal 550 550 630
*Maximum revolution
To : Outdoor temp. sensor

3. Capacity 1) Four indoor units from A to E determine the respective instruction revolutions from the difference
control between the remote controller setting temperature (Ts) and the indoor temperature (Ta), and
transmit this to the outdoor unit.
2) The outdoor unit receives the instructions from the indoor units, and the inverter operates the
compressor at the calculated revolutions.
3) The compressor operation range in each operating mode is shown in the left table.

Outdoor unit
Indoor unit A

Indoor unit B Inverter Compressor


Indoor unit C

RAS-3M18S3AV-E, -TR
Operation No.of Combination Compressor Operation No.of Combination Compressor
mode operating of indoor units revolution mode operating of indoor units revolution
unit (kBTU) (rps) unit (kBTU) (rps)
COOL 1 unit 07 15〜46 HEAT 1 unit 07 15〜68
10 15〜46 10 15〜68
13 15〜70 13 15〜74
16 15〜78 16 15〜78
2 units * 25〜83 2 units * 25〜101
3 units * 25〜86 3 units * 25〜110
Sleep or quiet - 〜38 Sleep or quiet - 〜57
operation operation
* In case that any multiple indoor units are combined.

- 52 -
FILE NO. SVM-15102

Item Operation flow and applicable data, etc. Description

3. Capacity RAS-2M18S3AV-E, -TR, -A


control Operation No.of Combination Compressor Operation No.of Combination Compressor
mode operating of indoor units revolution mode operating of indoor units revolution
unit (kBTU) (rps) unit (kBTU) (rps)
COOL 1 unit 07 13〜46 HEAT 1 unit 07 13〜68
10 13〜46 10 13〜68
13 13〜70 13 13〜74
16 13〜79 16 13〜89
2 units * 15〜83 2 units * 15〜101
Sleep or quiet - 〜43 Sleep or quiet - 〜48
operation operation
* In case that any multiple indoor units are combined.

RAS-2M14S3AV-E, -TR
Operation No.of Combination Compressor Operation No.of Combination Compressor
mode operating of indoor units revolution mode operating of indoor units revolution
unit (kBTU) (rps) unit (kBTU) (rps)
COOL 1 unit 07 13〜46 HEAT 1 unit 07 13〜62
10 13〜46 10 13〜62
13 13〜58 13 13〜66
2 units * 15〜59 2 units * 15〜71
Sleep or quiet - 〜33 Sleep or quiet - 〜38
operation operation
* In case that any multiple indoor units are combined.

4. Current release This function prevents troubles on the electronic parts of the 1) The input current of the outdoor
control compressor driving inverter. unit is detected in the inverter
This function also controls drive circuit of the compressor section of the outdoor unit.
speed so that electric power of the compressor drive circuit 2) According to the detected
does not exceed the specified value. outdoor temperature, the
specified value of the current is
selected.
Outdoor unit inverter main Outdoor temp. To
circuit control current 3) Whether the current value
exceeds the specified value or
Setup of current release point not is judged.
4) If the current value exceeds the
Operating current ≤ High specified value, this function
Setup value Reduce compressor speed reduces the compressor speed
and controls speed up to the
Low closest one commanded from
Current decrease the indoor unit within the range
which does not exceed the
Capacity control continues. specified value.

Cooling current Heating current


Outdoor temp. release value release value

45˚C
40˚C 44˚C 8.5 A 11.5 A
16˚C 39˚C 8.5 A
11˚C 15.5˚C
10.5˚C 10.5 A 11.5 A
11.5 A

- 53 -
FILE NO. SVM-15102

Item Operation flow and applicable data, etc. Description

5. Winding/Coil When the outdoor temperature is low, the windings/ Winding/Coil heating is performed when
heating control coils are heated to ensure compressor reliability. the following conditions are met.

Condition 1 :
Outdoor temperature To Winding/Coil
heating amount When the discharge sensor temperature
(Td) is less than 30°C.
0˚C
OFF
-1˚C Condition 2 :
When the outdoor sensor temperature (To)
10 W is as shown in the left figure.
–5˚C
–6˚C
30 W

6. Defrost control (This function removes frost adhered to the outdoor The necessity of defrost operation is
(Only in heating heat exchanger.) detected by the outdoor heat exchanger
operation) The temperature sensor of the outdoor heat ex- temperature. The conditions to detect the
changer (Te sensor) judges the frosting status of the necessity of defrost operation differ in A,
outdoor heat exchanger and the defrost operation is B, C, D or E zone each. (Table 1)
performed with 4-way valve reverse defrost system.
<Defrost operation>
• Defrost operation in A to E zones
Start of heating operation 1) Stop operation of the compressor for
30 seconds.
Operation time
0’ 10’ 15’ 29’ 35’ (Minute) 90’ 6 hours 2) Invert (OFF) 4-way valve 10 seconds
exchanger temperature

after stop of the compressor.


3) The outdoor fan stops at the same time
Outdoor heat

–5°C E zone
C zone when the compressor stops.
–8°C
–10°C
4) When temperature of the indoor heat
A zone exchanger becomes 38°C or lower,
D zone stop the indoor fan.
–20°C
B zone
<Finish of defrost operation>
*
• Returning conditions from defrost
operation to heating operation
* The minimum value of Te sensor 10 to 15 minutes after start of
operation is stored in memory as Te0 and Te1. (–10°C < Te1 ≤ 10°C) 1) Temperature of outdoor heat exchanger
rises to +8°C or higher.
Table 1 2) Temperature of outdoor heat exchanger
When Te0 - TE ≥ 2.5 continued for 2 minutes in A zone, is kept at +5°C or higher for 80 seconds.
A zone
defrost operation starts. 3) Defrost operation continues for
10 minutes.
When the operation continued for 2 minutes in B zone,
B zone
defrost operation starts. <Returning from defrost operation>
When Te0 - TE ≥ 3 continued for 2 minutes in C zone, 1) Stop operation of the compressor for
C zone
defrost operation starts. approx. 60 seconds.
D zone
When the operation continued for 2 minutes in D zone, 2) Invert (ON) 4-way valve approx. 40
defrost operation starts. seconds after stop of the compressor.
When Te1 - TE ≥ 1 continued for 2 minutes in E zone, 3) The outdoor fan starts rotating at the
E zone
defrost operation starts. same time when the compressor starts.

7. Compressor 1) This control purposes to raise the operation frequency until 45Hz for 2 minutes in order to protect
protective the compressor (Prevention of oil accumulation in the refrigerating cycle) when the status that
control the operation frequency is 45Hz or less has continued for 10 hours was calculated.
The operation frequency follows the normal indoor command after controlling.
2) Although the compressor may stop by THERMO-OFF control when the room temperature varies
and then attains the set temperature by this control, it is not abnormal.
3) During this control works, it stopping the operation by the remote controller, the operation does
not continue.

- 54 -
FILE NO. SVM-15102

Item Operation flow and applicable data, etc. Description

8. Discharge 1. Purpose
temperature This function detects error on the
control refrigerating cycle or error on the
compressor, and performs protective control.
Td value Control operation
2. Operation
Judges as an error and stops the compressor.
120°C • Control of the compressor speed
Reduce the compressor speed. The speed control is performed as
115°C
Reduce slowly compressor speed. described in the left table based upon
111°C the discharge temperature.
Keeps the compressor speed.
108°C
If the operation is performed with lower speed than
one commanded by the serial signal, speed is slowly
raised up to the commanded speed.
101°C
Operates with speed commanded by the serial signal.

9. Pulse motor This function controls throttle amount of the 1) When starting the operation, move the
valve (PMV) refrigerant in the refrigerating cycle. valve once until it fits to the stopper.
control According to operating status of the air conditioner, (Initialize)
this function also controls the open degree of valve ∗ In this time, “Click” sound may be heard.
with an expansion valve with pulse motor. 2) Adjust the open degree of valve by super
heat amount. (SH control)
Starting up
3) If the discharge temperature was
excessively up, adjust the open degree of
Initialize valve so that it is in the range of set
temperature. (Discharge temp. control)
4) When defrost operation is performed, the
Move to initial position open degree of PMV is adjusted according
to each setup conditions during
preparation for defrost and during defrost
Compressor ON operation (4-way valve is inversed.).
5) When turning off the compressor by
thermo. OFF or STOP by remote
∗ SH control TD release control controller, the open degree of the PMV is
adjusted to the setup value.

∗ PMV open degree control

Stop by
remote controller Thermo. OFF Defrost

Setup value Setup value Setup value

Power OFF

∗ SH (Super Heat amount) =


Ts (Temperature of suction pipe of the compressor) –
Tc or Te (Heat exchanger temperature at evaporation side)
∗ PMV: Pulse Motor Valve

10. High-pressure 1) When the high-pressure switch or the compressor case thermostat operates, the operation of
switch/ the compressor is terminated.
Compressor
2) The compressor restarts after 2 minutes 30 seconds using [1] as an error count.
case
After restart, the error count is cleared when operation continues for 10 minutes or more.
thermostat
control 3) An error is confirmed with the error count [10].
4) For the indicated contents of error, confirm using the check code table.

- 55 -
FILE NO. SVM-15102

9-3. Intermittent Operation Control for Indoor Fans of the Indoor Unit at Thermo-off
Side in Heating Operation
While heating operation is executed in two rooms, if room temperature reached the setup temperature in one
room and thermo-off occurred, the following operations start. (Refer to the figure below.)
1. The indoor unit of the room (A room) in which thermo-off did not occur starts a continuous operation with
the setup number of revolution.
2. The indoor unit of the room (B room) in which thermo-off occurred starts intermittent operation of the indoor fan.
The indoor fan operates with number of revolution of UL or SUL. Fan-ON time is 2 minutes and Fan-OFF
time is 2 to 4 minutes.
However if temperature of the indoor heat exchanger becomes over 55°C or more in B room, the indoor fan
stops the intermittent operation and starts continuous operation.
While heating operation is executed in 2 rooms, if room temperature reached the setup temperature in both
rooms and thermo-off occurred, both indoor units start intermittent operation of the indoor fan.

Indoor fan: Operates with setup number of revolution


A room
Thermo-ON continues

0 rpm
B room thermo-OFF B room thermo-ON

B room thermo-ON
Operated with setup number
↓ of revolution
Thermo-OFF

Thermo-ON UL UL UL ∗1 Operated with UL or SUL
(∗1) (∗1) (∗1)
0 rpm
Fan stop Fan stop Fan stop

T on T on T on
T off T off T off
T on=2 min.
∗ In case which Tc sensor temperature exceeds 55˚C T off time
in B room, the fan stops intermittent operation and To < 5˚C 2 min.
starts continuous operation with UL or SUL (∗1).
5 < To < 10 3 min.
10 < To 4 min.

9-4. Service switch (SW01, SW02) operations


Various displays and various operations are enabled by push buttons (service) switches and LED on the
outdoor control P.C. board.
9-4-1. LED display
5 patterns are provided for LED display.
○:ON (○*:3 sec ON/0.5 sec OFF), ●:OFF, ◎:Rapid Flashing(5 times/sec), ◇:Slow Flashing(1 time/sec)

D800 D801 D802 D803 D804 D805


(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
●/○(*)/◎ ●/○(*)/◎ ●/○(*)/◎ ●/○(*)/◎ ●/○(*)/◎/◇ ●/○/◎/◇

In the initial status of LED display, D805 is ON as below.

Normal Error occurring


D800 D801 D802 D803 D804 D805 D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ● ● ○ ●/○* ●/○* ●/○* ●/○* ●/○* ○
○:ON ●:OFF ○:ON ○*:3 sec ON/0.5 sec OFF ●:OFF

When the initial status does not appear (in case of flashing of D804 or D805), LED display can be returned to
the initial status by pushing and holding the service switches SW01 and SW02 for 5 seconds or more simultaneously.

- 56 -
FILE NO. SVM-15102
9-4-2. Service switch setting and service support function
You can choose service switch setting and service support function.
Operating method is as below.

Turn on the circuit breaker


Push SW01 & 02
at the same time
for 5 sec or more
Initial status
D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ● ● ○

Push SW01

Hold time No
t≥5 sec ?

Yes

Service switch setting display starts Service support function display starts
D800 D801 D802 D803 D804 D805 D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ● ● ● ◇ ● ● ● ● ● ● ◎

Push SW01 Push SW01

Refer to 9-4-3. Refer to 9-4-4.

9-4-3. Service switch setting


Various settings are available by setting service switches.

[Operating method]
1) Check LED display is the initial status. If it is not so, set the initial status.
2) Push and hold SW01 for 5 seconds or more and then check D804 flashes slowly (1 times/sec).
3) Push SW01 several times and then stop it at the LED display of function item to be set up.
4) Push SW02 and then D805 will flash rapidly (5 times/sec). (D805 is turned off by pressing the SW02 again.)
5) Push and hold SW02 for 5 seconds or more. D804 changes to slow flashing, D805 changes to lighting
and then various settings are validated.
6) When you want to continue the settings, moreover repeat items from 3) to 5).
7) To invalidate various settings, execute items 1) to 3), push SW02 and then D805 will turn off.
8) Push and hold SW02 for 5 seconds or more. D804 changes to slow flashing, D805 is turned off
and then various settings are invalidated.
* If an unknown point generated on the way of the operation, push and hold SW01 and SW02 for 5 seconds
or more simultaneously. You can return to the item 1).

- 57 -
[Confirmation method of various settings]
FILE NO. SVM-15102
You can confirm that various settings are validated.
1) Check LED displays are in the initial status. If it are not so, return them to the initial status.
2) Push and hold SW01 for 5 seconds or more. D804 changes to slow flashing.
3) Push SW01 several times and then stop it at the point where LED display (D800 to D804) to be checked. If
the setting became valid, D804 and D805 flash rapidly. (When the setup was invalid, D804 flashes rapidly
and D805 goes off.)
4) Push SW01 and SW02 for 5 seconds or more simultaneously to return LED display to the initial status.
○:ON (○*:3 sec ON/0.5 sec OFF)●:OFF
Display ◎:Rapid Flashing(5 times/sec) ◇:Slow Flashing(1 time /sec)
No. D800 D801 D802 D803 D804 D805 Item Control contents
(YL) (YL) (YL) (YL) (YL) (GN)
Refrigerant collection operation The outdoor unit performs cooling operation. As the indoor unit does not
operate by this switch setting only, carry out the operation beforehand.
(Before switch setting, you have to operate in cooling mode of all indoor
units.) During the check, the display is kept as below.
At shipment from *Operation is up to 10 minutes.
factory (default) *After the collection is finished, promptly stop the operation of all the indoor
1 ○ ● ● ● D805 unit. (There are cases that the compressor restarts.)
(Green)
● D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ● ● ● ◇ ○

Miswiring (mispiping) check The outdoor unit performs cooling operation. As the indoor unit does not
operate by this switch setting only, carry out the operation beforehand.
(Before switch setting, you have to operate in cooling mode of all indoor
units.) During the check, the display is kept as below.
At shipment from *Operation is up to 30 minutes.
factory (default) *You cannot check wiring/piping when the external temperature is 5℃ or less.
D805 *During the check, the compressor and the fun of the outdoor/indoor unit
2 ● ● ○ ●
(Green) repeat ON/OFF.

D800 D801 D802 D803 D804 D805


(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ○ ● ◇ ○

Fan motor operation check Operate the fan motor forcedly. The motor rotates at 500rpm and operation is
2 minutes. During the check, the display is kept as below.
At shipment from
factory (default) D800 D801 D802 D803 D804 D805
3 ○ ● ○ ●
D805 (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
(Green) ○ ● ○ ● ◇ ○

PMV operation check PMV is initialized to order from unit A. (only one time)
Checking its operation sound and you can see that it is operating. During the
At shipment from
check, the display is kept as below.
factory (default)
4 ● ○ ○ ●
*1 D805 D800 D801 D802 D803 D804 D805
◇ ●/○*1
(Green) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
or or
● ○ ○ ● ◇ ○

◎*2 ●/◎*2
Cooling only setting When using the air conditioner as a cooling-only conditioner, set the switch.
(If the heating mode is selected by remote controll, outdoor unit will remain
stop. If mixed with indoor unit cooling and heating, outdoor unit performs
At shipment from
cooling operation.) When the setting is finished, the display is as below.
factory (default)
5 ○ ○ ○ ●
D805
(Green) D800 D801 D802 D803 D804 D805
● (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ○ ○ ● ◇ ○

Heating only setting When using the air conditioner as a heating-only conditioner, set the switch.
(If the cooling mode is selected by remote controll, outdoor unit will remain
At shipment from stop. If mixed with indoor unit cooling and heating, outdoor unit performs
factory (default) heating operation.) When the setting is finished, the display is as below.
6 ● ● ● ○ D805
(Green) D800 D801 D802 D803 D804 D805
● (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ○ ◇ ○

Power save function When using the power save function, set the switch. The current limit is
enabled. When the setting is finished, the display is as below.
At shipment from
factory (default)
7 ● ○ ● ○ D800 D801 D802 D803 D804 D805
D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
(Green)
● ○ ● ○ ◇ ○

Select current limit If you enabled the power save function, you have to choose two of the
current limit value. When the setting is finished, the display is as below.
(1)8.5A

At shipment from D800 D801 D802 D803 D804 D805


factory (default) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
8 ○ ○ ● ○ D805 ○ ○ ● ○ ◇ ○
(Green) (2)11.0A

D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ○ ● ○ ◇ ●

*1. Item and setting is displaying.


*2. Item and setting is selecting.
- 58 -
9-4-4. Service support function
FILE NO. SVM-15102
Various displays are available by setting service switches.

[Operating method]
1) Check LED display is the initial status. If it is not so, set the initial status.
2) Push SW01 several times and stop it at the item that you want to check.
○:ON (○*:3 sec ON/0.5 sec OFF)●:OFF
Display ◎:Rapid Flashing(5 times/sec) ◇:Slow Flashing(1 time /sec)
No. D800 D801 D802 D803 D804 D805 Item Description
(YL) (YL) (YL) (YL) (YL) (GN)
0 ● ● ● ● ● Error display The error which is occurring at present is displayed. LED
(Error which is occurring at goes off while an error does not occur.
present) (Refer to table A)
1 ○ ● ● ● ● Error display After error status was eliminated, if you want to check
(The latest error: The latest the error which occurred before, call this setting and
error including this moment) check it. (Even after turning off the power supply once,
you can recheck it.)
* This error display displays only the errors related to
compressor stop.
* In the case that an error occurred at present, the
same contents as that at present is displayed.
(Refer to table B)
2 ● ○ ● ● ● Miswiring (mispiping) display You can check the room judged as error by operating
the miswiring (mispiping) check.
(Refer to table C)
3 ○ ○ ● ● ● Discharge temperature sensor The detected value of the discharge temperature (TD)
(TD) display is displayed.
(Refer to table C)
4 ● ● ○ ● ● Outdoor heat exchanger The detected value of the outdoor heat exchanger
temperature sensor (TE) display temperature sensor (TE) is displayed.
(Refer to table C)
5 ○ ● ○ ● ● Suction temperature sensor (TS) The detected value of the suction temperature sensor
display (TS) is displayed.
(Refer to table C)
6 ● ○ ○ ● ● Outside temperature sensor (TO) The detected value of the outside temperature sensor
display (TO) is displayed.
(Refer to table C)
7 ○ ○ ○ ● ● Current display The current value which flows to the outdoor unit is
displayed.
(Refer to table C)
8 ● ● ● ○ ● Compressor operation frequency The operation frequency of the compressor is displayed.
display (Refer to table C)

9 ○ ● ● ○ ● PMV opening display The opening of PMV (Electronic expansion valve) is


(unit A) displayed.
(Refer to table C)
10 ● ○ ● ○ ● PMV opening display The opening of PMV (Electronic expansion valve) is
(unitB) displayed.
(Refer to table C)

11 ○ ○ ● ○ ● PMV opening display The opening of PMV (Electronic expansion valve) is
(unit C) displayed.
(Refer to table C)
12 ● ○ ○ ○ ● Gas temperature sensor (TG) The detected value of the gas temperature sensor (TG)
display is displayed.
(unit A) (Refer to table C)
13 ○ ○ ○ ○ ● Gas temperature sensor (TG) The detected value of the gas temperature sensor (TG)
display is displayed.
(unit B) (Refer to table C)
14 ● ● ● ● ○ Gas temperature sensor (TG) The detected value of the gas temperature sensor (TG)
display is displayed.
(unit C) (Refer to table C)
15 ○ ○ ● ● ○ Indoor suction temperature The detected value of the indoor suction temperature
sensor (TA) display sensor (TA) is displayed.
(unit A) (Refer to table C)
16 ● ● ○ ● ○ Indoor suction temperature The detected value of the indoor suction temperature
sensor (TA) display sensor (TA) is displayed.
(unit B) (Refer to table C)
17 ○ ● ○ ● ○ Indoor suction temperature The detected value of the indoor suction temperature
sensor (TA) display sensor (TA) is displayed.
(unit C) (Refer to table C)
18 ● ● ● ○ ○ Indoor heat exchanger The detected value of the indoor heat exchanger
temperature sensor (TC/TCJ) temperature sensor (TC) is displayed.
display (unit A) Only while you press the SW02, the detected value of
the indoor heat exchanger temperature sensor (TCJ) is
displayed.
(Refer to table C)
19 ○ ● ● ○ ○ Indoor heat exchanger The detected value of the indoor heat exchanger
temperature sensor (TC/TCJ) temperature sensor (TC) is displayed.
display (unit B) Only while you press the SW02, the detected value of
the indoor heat exchanger temperature sensor (TCJ) is
displayed.
(Refer to table C)
20 ● ○ ● ○ ○ Indoor heat exchanger The detected value of the indoor heat exchanger
temperature sensor (TC/TCJ) temperature sensor (TC) is displayed.
display (unit C) Only while you press the SW02, the detected value of
the indoor heat exchanger temperature sensor (TCJ) is
displayed.
(Refer to table C)

- 59 -
FILE NO. SVM-15102
3) Pushing SW02, the display changes to next item. To see other display contents, repeat that.
4) To finish LED display, be sure to execute item 1) to return LED to the initial status (error display of current
occurrence) and then finish LED display.

[Error display]
The error which is occurring at present and the latest error (including error that is occurring now) can be confirmed
by checking display on the outdoor control P.C. board.

A.Error display which occurs at present


○:ON (○*:3 sec ON/0.5 sec OFF)●:OFF
◎:Rapid Flashing(5 times/sec) ◇:Slow Flashing(1 time /sec)
Display Indoor Description
D800 D801 D802 D803 D804 D805 check code
(YL) (YL) (YL) (YL) (YL) (GN)
● ● ● ● ● - Normal operation (no error)
○* ● ● ● ● 1C Compressor case thermostat error
● ○* ● ● ● 21 High pressure switch error
○* ○* ● ● ● 1C Compressor system error
● ● ○* ● ● 1D Compressor lock
○* ● ○* ● ● 1F Compressor breakdown
● ○* ○* ● ● 14 Driving element short circuit
○* ○* ○* ● ● 16 Position detection circuit error
● ● ● ○* ● 17 Current detection circuit error
○* ● ● ○* ● 1C Communication error between MCU
● ○* ● ○* ● 1A Fan system error
○* ○* ● ○* ● 1E Discharge temperature error
● ● ○* ○* ● ○ 19 Discharge temperature sensor (TD) error
*1 ○* ● ○* ○* ● 1B Outdoor air temperature sensor (TO) error
● ○* ○* ○* ● 18 Suction temperature sensor (TS) error
○* ○* ○* ○* ● 18 Heat exchanger temperature sensor (TE) error
*2 ● ● ● ● ○* 1C Gas pipe (unit A) temperature sensor (TGa) error
*2 ○* ● ● ● ○* 1C Gas pipe (unit B) temperature sensor (TGb) error
*2 ● ○* ● ● ○* 1C Gas pipe (unit C) temperature sensor (TGc) error
○* ● ○* ● ○* - PMV error (SH≥20)
● ○* ○* ● ○* - PMV error (SH≤–8)
● ● ● ○* ○* 20 PMV leakage error (unit A)
○* ● ● ○* ○* 20 PMV leakage error (unit B)
● ○* ● ○* ○* 20 PMV leakage error (unit C)
○* ● ○* ○* ○* - Miswiring (mispiping) check error
∗1: Back-up operation is performed without error display of the indoor unit.
∗2: Operated normally when the air conditioners in other rooms are driven.

B.Error display of the latest error (including error which occurs at present)
○:ON (*:3 sec ON/0.5 sec OFF)●:OFF
◎:Rapid Flashing(5 times/sec) ◇:Slow Flashing(1 time /sec)
Display Indoor Description
D800 D801 D802 D803 D804 D805 check code
(YL) (YL) (YL) (YL) (YL) (GN)
● ● ● ● ● - Normal operation (no error)
◎ ● ● ● ● 1C Compressor case thermostat error
● ◎ ● ● ● 21 High pressure switch error
◎ ◎ ● ● ● 1C Compressor system error
● ● ◎ ● ● 1D Compressor lock
◎ ● ◎ ● ● 1F Compressor breakdown
● ◎ ◎ ● ● 14 Driving element short circuit
◎ ◎ ◎ ● ● 16 Position detection circuit error
● ● ● ◎ ● 17 Current detection circuit error
◎ ● ● ◎ ● 1C Communication error between MCU
● ◎ ● ◎ ● 1A Fan system error
◎ ◎ ● ◎ ● 1E Discharge temperature error
● ● ◎ ◎ ● ◇ 19 Discharge temperature sensor (TD) error
◎ ● ◎ ◎ ● 1B Outdoor air temperature sensor (TO) error
● ◎ ◎ ◎ ● 18 Suction temperature sensor (TS) error
◎ ◎ ◎ ◎ ● 18 Heat exchanger temperature sensor (TE) error
● ● ● ● ◎ 1C Gas pipe (unit A) temperature sensor (TGa) error
◎ ● ● ● ◎ 1C Gas pipe (unit B) temperature sensor (TGb) error
● ◎ ● ● ◎ 1C Gas pipe (unit C) temperature sensor (TGc) error
◎ ● ◎ ● ◎ - PMV error (SH≥20)
● ◎ ◎ ● ◎ - PMV error (SH≤–8)
● ● ● ◎ ◎ 20 PMV leakage error (unit A)
◎ ● ● ◎ ◎ 20 PMV leakage error (unit B)
● ◎ ● ◎ ◎ 20 PMV leakage error (unit C)
◎ ● ◎ ◎ ◎ - Miswiring (mispiping) check error

- 60 -
FILE NO. SVM-15102
C. Sensor, current, compressor operation frequency, PMV opening, Miswiring (mispiping) check display
Using the service display function, you can check a variety of information.

○:ON (○*:3 sec ON/0.5 sec OFF)●:OFF


◎:Rapid Flashing(5 times/sec) ◇:Slow Flashing(1 time /sec)
display Contents
No. D800 D801 D802 D803 D804 D805 Temp. sensor Current Compressor PMV opening Miswiring
(YL) (YL) (YL) (YL) (YL) (GN) (˚C) (A) frequency (rps) (pls) (mispiping) check
0 ● ● ● ● ● -26 or less 0〜0.9 0〜4.9 0〜19 No error
1 ○ ● ● ● ● -25〜-21 1〜1.9 5〜9.9 20〜39 Trouble in unit A
2 ● ○ ● ● ● -20〜-16 2〜2.9 10〜14.9 40〜59 Trouble in unit B
3 ○ ○ ● ● ● -15〜-11 3〜3.9 15〜19.9 60〜79 Trouble in unit A and B
4 ● ● ○ ● ● -10〜-6 4〜4.9 20〜24.9 80〜99 Trouble in unit C
5 ○ ● ○ ● ● -5〜-1 5〜5.9 25〜29.9 100〜119 Trouble in unit A and C
6 ● ○ ○ ● ● 0〜4 6〜6.9 30〜34.9 120〜139 Trouble in unit B and C
7 ○ ○ ○ ● ● 5〜9 7〜7.9 35〜39.9 140〜159 Trouble in unit A,B and C
8 ● ● ● ○ ● 10〜14 8〜8.9 40〜44.9 160〜179 -
9 ○ ● ● ○ ● 15〜19 9〜9.9 45〜49.9 180〜199 -
10 ● ○ ● ○ ● 20〜24 10〜10.9 50〜54.9 200〜219 -
11 ○ ○ ● ○ ● 25〜29 11〜11.9 55〜59.9 220〜239 -
12 ● ● ○ ○ ● 30〜34 12〜12.9 60〜64.9 240〜259 -
13 ○ ● ○ ○ ● 35〜39 13〜13.9 65〜69.9 260〜279 -
14 ● ○ ○ ○ ● 40〜44 14〜14.9 70〜74.9 280〜299 -
15 ○ ○ ○ ○ ● 45〜49 15〜15.9 75〜79.9 300〜319 -

16 ● ● ● ● ○ 50〜54 16〜16.9 80〜84.9 320〜339 -
17 ○ ● ● ● ○ 55〜59 17〜17.9 85〜89.9 340〜359 -
18 ● ○ ● ● ○ 60〜64 18〜18.9 90〜94.9 360〜379 -
19 ○ ○ ● ● ○ 65〜69 19〜19.9 95〜99.9 380〜399 -
20 ● ● ○ ● ○ 70〜74 20〜20.9 100〜104.9 400〜419 -
21 ○ ● ○ ● ○ 75〜79 21〜21.9 105〜109.9 420〜439 -
22 ● ○ ○ ● ○ 80〜84 22〜22.9 110〜114.9 440〜459 -
23 ○ ○ ○ ● ○ 85〜89 23〜23.9 115〜119.9 460〜479 -
24 ● ● ● ○ ○ 90〜94 24〜24.9 120〜124.9 480〜499 -
25 ○ ● ● ○ ○ 95〜99 25〜25.9 125〜129.9 500 -
26 ● ○ ● ○ ○ 100〜104 26〜26.9 130〜134.9 - -
27 ○ ○ ● ○ ○ 105〜109 27〜27.9 135〜139.9 - -
28 ● ● ○ ○ ○ 110〜114 28〜28.9 140〜144.9 - -
29 ○ ● ○ ○ ○ 115〜119 29〜29.9 145〜149.9 - -
30 ● ○ ○ ○ ○ 120 or more 30〜30.9 150〜154.9 - -
31 ○ ○ ○ ○ ○ Sensor error 31 or more 155〜 or more - -

(Note 1) Basically carry out the service switch settings while the machine stops. If carry out during the operation,
the pressure may change suddenly and a danger may grow.

- 61 -
9-4-5. How to set the SERVICE SWITCH SETTING.
If you want to set the "COOLING ONLY SETTING OFF ⇒ ON" .

○:ON, ●:OFF, ◎:Rapid Flashing(5 times/sec), ◇:Slow Flashing(1 time/sec)

Turn on the circuit breaker

Initial status
D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ● ● ○

Push SW01

Hold time No
t≥5 sec ?

Yes

Service switch setting display starts Service support function display starts
D800 D801 D802 D803 D804 D805 D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ● ● ● ◇ ● ● ● ● ● ● ◎

Push SW01 Refer to 9-4-6.


Function item 7 times
"Cooling only setting"

D800 D801 D802 D803 D804 D805


(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ○ ○ ● ◎ ●

Push SW02 Setting "OFF"


1 time (Factory setting)

D800 D801 D802 D803 D804 D805


(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ○ ○ ● ◎ ◎

Push SW02 Setting "ON"

Hold time No
t≥5 sec ?

Yes

D800 D801 D802 D803 D804 D805


(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ○ ○ ● ◇ ○

Push SW01 & 02 Setting completion

at the same time


for 5 sec or more

- 62 -
9-4-6. How to set the SERVICE SUPPORT FUNCTION.
If you want to check the "COMPRESSOR FREQUENCY" .

○:ON, ●:OFF, ◎:Rapid Flashing(5 times/sec), ◇:Slow Flashing(1 time/sec)

Turn on the circuit breaker

Initial status
D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ● ● ○

Compressor ON

Push SW01

Hold time No
t≥5 sec ?

Yes

Service switch setting display starts Service support function display starts
D800 D801 D802 D803 D804 D805 D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ● ● ● ◇ ● ● ● ● ● ● ◎

Refer to 9-4-5. Push SW01


8 times
Support function item
"Compressor operation frequency "

D800 D801 D802 D803 D804 D805


(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ○ ● ◎

Push SW02 Item selecting


1 time

D800 D801 D802 D803 D804 D805


(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ○ ● ○ ● ◇

Means 50〜55rps Push SW01 Information display

D800 D801 D802 D803 D804 D805


(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ○ ● ◎

Item selecting
Push SW01 & 02
at the same time
for 5 sec or more

- 63 -
FILE NO. SVM-15102
10. INSTALLATION PROCEDURE

10-1. Installation/Servicing Tools


Changes in the product and components
In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged
accidentally, the service port diameter of the outdoor unit control valve has been changed.(1/2 UNF 20 threads
per inch)
• In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and
size of opposite side of flare nuts has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)

New tools for R410A

New tools for R410A Applicable to R22 model Changes

As pressure is high, it is impossible to measure by means of


Gauge manifold × conventional gauge. In order to prevent any other refrigerant from
being charged, each port diameter has been changed.

In order to increase pressure resisting strength, hose materials and


Charge hose × port size have been changed (to 1/2 UNF 20 threads per inch).
When purchasing a charge hose, be sure to confirm the port size.

As pressure is high and gasification speed is fast, it is difficult to


Electronic balance
for refrigerant charging { read the indicated value by means of charging cylinder, as air
bubbles occur.

The size of opposite sides of flare nuts have been increased.


Torque wrench
(nominal diam. 1/2, 5/8) × Incidentally, a common wrench is used for nominal diameters 1/4
and 3/8.

By increasing the clamp bar’s receiving hole, strength of spring in


Flare tool (clutch type)
{ the tool has been improved.

Gauge for projection


— — Used when flare is made by using conventional flare tool.
adjustment

Connected to conventional vacuum pump. It is necessary to use


an adapter to prevent vacuum pump oil from flowing back to the
charge hose. The charge hose connecting part has two ports-one
Vacuum pump adapter
{ for conventional refrigerant (7/16 UNF 20 threads per inch) and
one for R410A. If the vacuum pump oil (mineral) mixes with R410A
a sludge may occur and damage the equipment.

Gas leakage detector × Exclusive for HFC refrigerant.

• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the
U. S’s ARI specified rose color (ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to
the charge hose’s port size.

CAUTION
• Incorrect wiring connection may cause electrical parts to burn out.
• Be sure to comply with local regulations/codes when running the wire from outdoor unit to indoor unit.
(Size of wire and wiring method etc.)
• Every wire must be securely connected.
• If incorrect or incomplete wiring is carried out, fire or smoke may result.
• Prepare the power supply for the exclusive use of the air conditioner.

- 64 -
FILE NO. SVM-15102

10-2. Outdoor Unit


10-2-1. Accessory and Installation Parts

Rubber cap CD-ROM


Installation manual 1 (Water-proof) 2 (Installation manual) 1
∗1

F-GAS label 1 Drain nipple 1


∗1

∗1 Part that do not exist in RAS-2M18S3AV-A,-TR, RAS-2M14S3AV-TR

10-2-2. Refrigerant Piping


• Piping kit used for the conventional refrigerant cannot be used.
• Use copper pipe with 0.8 mm or more thickness.
• Flare nut and flare works are also different from those of the conventional refrigerant.
Take out the flare nut attached to the main unit of the air conditioner, and use it.

10-2-3. Installation Place


• A place which provides the spaces around the outdoor unit.
• A place where the operation noise and discharged air do not disturb your neighbors.
• A place which is not exposed to a strong wind.
• A place which does not block a passageway.
• When the outdoor unit is to be installed in an elevated position, be sure to secure its feet.
• There must be sufficient spaces for carrying the unit into and out of the site.
• A place where the drain water does not raise any problem.
• A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration.

10-2-4. Installation Parts (Local Supply)


Parts name Parts name Q’ty
Indoor unit (abbreviation) Liquid side (O.D.) Gas side (O.D.)
Refrigerant piping ∗1 07, 10, 13 6.35 mm 9.52 mm 1 ea.
16 6.35 mm 12.7 mm
Putty, PVC tapes 1 ea.

∗1 Refrigerant piping covered with insulating material (Polyetylene form, 6 mm thick).


When duct-type or cassette-type unit is to be installed, it shall be covered with thicker insulating material
(Polyetylene form, 10 mm thick).

* Example of indoor unit class: RAS-B10UFV-E1 is abbreviated as “10”.

Standard connecting pipe diameter All combinations that do not exceed the “Total” number
Indoor unit class can be installed.
3M18 2M18 2M14
2 or more indoor units must be connected to an outdoor
Unit C 07 or 10 or 13 6.35, 9.52 mm — — unit.
Unit B 07 or 10 or 13 or 16 6.35, 9.52 mm*3 6.35, 9.52 mm*3 6.35, 9.52 mm When 2 indoor units are connected to an outdoor unit,
note that some combinations of indoor units are not
Unit A 07 or 10 or 13 or 16 6.35, 12.7 mm*2 6.35, 9.52 mm*3 6.35, 9.52 mm
compatible.
36 (3M18) For the further details, refer to the catalogue.
Total 32 (2M18) — *2 Need the reducer (07, 10, 13 class 12.7 to 9.52 mm).
26 (2M14) *3 Need the expander (16 class 9.52 to 12.7 mm).
• Locally procured.

- 65 -
FILE NO. SVM-15102

10-2-5. Installation Draining Off the Water from the Outdoor Unit
Install 2 waterproof rubber caps and the drain nipple to drain off the
■ Installation Location
water from the outdoor unit.
• A place which can bear the weight of the outdoor unit and does not cause • Seal the knock-out holes and screw/thread areas tightly using a silicon
an increase in noise level and vibration. adhesive or a caulking compound.
• A place where the operation noise and air discharge do not disturb • Use a drain pan to apply a centralized drain.
neighbours.
• A place which is not exposed to strong wind.
• A place free of combustible gas.
• A place which does not block a passageway.
• A place where the drain water does not cause any problems.
• A place where there are no obstructions near its air intake or air discharge.

Installation in the following places may result in trouble: Drain nipple Water-proofing rubber cap
• A place with a lot of machine oil.
• A place with saline-rich atmosphere such as a coastal area.
• A place with high level of sulfide gas. Installation in Regions with Snowfall and Cold Temperatures
• A place where high-frequency waves are likely to be generated, such as
Do not use waterproof rubber caps or a drain nipple.
from audio equipment, welders, or medical equipment.
• If you need to install the outdoor unit in a location where there is a
Do not install the unit in such places.
possibility of the drain freezing, pay close attention so that the drain does
not become frozen.
■ Precautions for Installation • To protect the outdoor unit from snow, install the outdoor unit on a holding
• When the outdoor unit is to be installed in an elevated position, be sure to frame, and attach a snow protection hood and plate.
secure its feet. • Keep the outdoor unit at least 500 mm above the snow accumulation line.
• If the outdoor unit is to be mounted on a wall, make sure the base plate Snow protection plate
supporting it is sturdy enough.
• The base plate should be designed and manufactured to maintain its Front
strength over a long period of time, and sufficient consideration should be
given to ensure that the outdoor unit will not fall. Snow protection hood
• When the outdoor unit is installed in a place that is always exposed to
strong wind such as a coastal area or on a high story of a building, secure
the normal fan operation using a duct or a wind shield. At least 500 mm
• Especially in windy areas, install the unit in such a way as to prevent the
admission of wind. Snow accumulation line
• When the outdoor unit is to be mounted high on a wall, take particular care Anchor bolts
to ensure that parts do not fall, and that the installer is protected. Holding frame
• When doing installation work at ground level, it is usual to make wiring and
pipe connections to the indoor units first, and then to make connections to
the outdoor units. Fixing the Outdoor Unit
However, if outdoor work is difficult, you can change the procedure. Fix the outdoor unit using attachment bolts.
For example, by making adjustments to the wiring and piping lengths on • Use 8 mm or 10 mm anchor bolts and nuts.
the inside (rather than the outside). • Do not allow the attachment bolts to protrude by more than 15 mm.
• When using an air conditioner under low outside temperature conditions • Install the outdoor unit at ground level.
(Outside temp: -5 °C or lower) In COOL mode, prepare a duct or wind • Attach the vibration-proof rubber pads under the fixing legs.
shield so that it is not affected by the wind.
Drain nipple mounting hole
Necessary Space for Installation 508
If you need to install the outdoor unit in a location where there are some 100 600 100
obstructions or a wall, secure sufficient space as shown in the figure below.
54

The cooling/heating effect may be reduced by 10%.


15 mm or
less
351
330
600 mm or more

ore
or m
mm
100 Drain hole
100
mm
or GOOD BAD
mo
re

Absorb vibration Do not support


with vibration-proof If only the end the outdoor unit
ore of the
or
m rubber pads only with the
mm mounting leg
600 mounting leg.
is supported,
600
mm Mounting leg it may
or
mo deform.
re

Foundation

Bottom plate of Foundation


outdoor unit

Foundation
Support the bottom surface of the
mounting leg that is in contact with
and underneath the bottom plate of
the outdoor unit.

- 66 -
FILE NO. SVM-15102

‹ Refrigerant piping ■ Air Purge


From the sake of environmental protection, use a vacuum pump to extract
the air during installation.
CAUTION * Prepare a 4 mm hexagon wrench.
1. Connect a charge hose.
Install in rooms that are 5 m3 or larger. If • Make sure that the Handle Hi of the gauge manifold valve is closed fully.
• Connect the port of the gauge manifold valve and the service port (Valve
a leak of refrigerant gas occurs inside the core (Setting Pin)) using the charge hose.
room, an oxygen deficiency may occur. NOTE
If a control valve or charge valve is attached to the charge hose, leak
■ Detaching the Valve cover of R410A refrigerant can be avoided.
Remove the 5 screws.
• Pull the valve cover in the direction of the arrow, and remove it. 2. Open the Handle Low of the gauge manifold valve fully, then operate the
vacuum pump.
• Loosen the flare nut of the at the gas end a little to make sure that air is
taken in, then tighten the nut.
• If you find air is not taken in, make sure that the charge hose is
connected to the port(s) securely.
• Perform extraction for about 15 or more minutes and make sure that the
compound pressure gauge reading is –101 kPa (–76 cmHg).
Valve cover • If the compound pressure gauge reading is not –101 kPa (–76 cmHg),
there is a possibility air is being taken in from the port(s).
• Make sure that the charge hose is connected to the port(s) securely.
3. Close the Handle Low of the gauge manifold valve fully, then stop
operating the vacuum pump.
■ Refrigerant Piping Connection • Leave the gauge and pump as they are for 1 or 2 minutes, then make
sure that the compound pressure gauge reading stays at –101 kPa
Flaring (–76 cmHg).
1. Cut the pipe with a pipe cutter. • You need not add refrigerant.
4. Disconnect the charge hose from the service port, then open the valve
stem fully using a 4 mm hexagon wrench.
90° Obliquity Roughness Warp
Hexagon wrench is Service port cap
required.

2. Remove the burr inside of the pipe. m


4m
When removing the burr, be careful so that chips do not fall into the pipe.
3. Remove the flare nuts attached to the outdoor/indoor unit, then insert them
into each of the pipes.
4. Flare the pipes. Valve stem cap
See the following table for the projection margin (A) and flaring size (B).
5. Tighten the service valve stem cap and service port cap securely.
B
A
CAUTION
Die Pipe Use a torque wrench and tighten the nut at
Pipe A B Flare Nut
the specified torque value.
Rigid Imperial
(clutch (wing Width 6. Tighten all the caps on the valves securely, then perform a gas leak
Outside Tighten inspection.
Thickness type) nut type) across
diameter torque
R410A R410A flat Tighten torque
tool tool Service valve
Valve stem cap Service port cap
mm mm mm mm mm mm N•m kgf•m
Type mm N•m kgf•m N•m kgf•m
1.5 to 14 to 1.4 to
6.35 0.8 0 to 0.5 9.1 17 Liquid side 6.35 14 to 18 1.4 to 1.8 — —
2.0 18 1.8
9.52 14 to 18 1.4 to 1.8 14 to 18 1.4 to 1.8
1.5 to 33 to 3.3 to Gas side
9.52 0.8 0 to 0.5 13.2 22 12.7 33 to 42 3.3 to 4.2 14 to 18 1.4 to 1.8
2.0 42 4.2
2.0 to 50 to 5.0 to Compound
12.7 0.8 0 to 0.5 16.6 26
2.5 62 6.2 pressure gauge
Pipe connection –101 kPa (–76 cmHg) Pressure gauge
1. Make wire and pipe connections for each indoor unit separately. Handle Low Handle Hi
2. Align the centres of the connecting pipes and tighten the flare nut as much Charge hose (Keep full closed)
as possible with your fingers, then tighten the nut using a torque wrench. (For R410A only)
Be sure to tighten the nut at the specified torque value. Manifold valve
• If you use one outdoor unit for several indoor units of a different class,
connect the largest one first A, then connect the rest in the order B to C. Charge hose
• Do not remove the flare nuts for any ports you are not going to use for (For R410A only)
connection. Service valve at
• Do not leave the flare nut unattached for a long period of time. the liquid side Vacuum pump
• Use a different-diameter joint if the diameters of the connection port and adapter for counter-
connection piping are different. Service valve at
flow preventation
• Mount the different-diameter joint on the connection port of the outdoor the gas side
(For R410A only)
unit. Service port
(Valve core Vacuum pump
(Setting pin))

- 67 -
FILE NO. SVM-15102

■ Insulation of the Refrigerant Pipes


CAUTION
• Insulate the refrigerant pipes for liquid and gas separately.
This product contains fluorinated
greenhouse gases covered by the Kyoto
Protocol. Heat-proof bubble polyethylene
• Chemical Name of Gas: R410A
■ Gas Leak Inspection
• Global Warming Potential (GWP) of gas:
• Perform a gas leak inspection for the flare nut connections, valve stem
2088 connection, and service port cap without fail.
• Use a leak detector exclusively manufactured for R410A.

1. Stick the enclose refrigerant label adjacent


to the charging and/or recovering location. Flare nut connections
(Indoor unit)
2. Clearly write the charge refrigerant quantity
on the refrigerant label using indelible ink. Service port cap
3. Prevent emission of the contained connection
Valve stem cap
fluorinated greenhouse gas. connection

Ensure that the fluorinated greenhouse gas * Check point example (RAS-3M18S3AV-E) Flare nut connections
(Outdoor unit)
is never vented into the atmosphere during
installation, service or disposal. ■ Performing Additional Installation of an Indoor Unit

If any leakage of the contained fluorinated 1. Collect refrigerant from the outdoor unit.
2. Turn off the circuit breaker.
greenhouse gas is detected, the leak 3. Perform additional installation referring to the procedure from “Refrigerant
Piping Connection” on the previous page.
must be stopped and repaired as soon as
possible. Electrical work
4. Only qualified service personnel are
allowed to access and service this product. WARNING
5. Any handling of the fluorinated greenhouse • Be sure to comply with local regulations/
gas in the product, such as when moving codes when running the wire from the
the product or recharging the gas, must outdoor unit to the indoor unit.
comply with (EC) (Size of wire and wiring method etc.)
Regulation No.842/2006 on certain • A lack of electrical capacitance or incorrect
fluorinated greenhouse gases and any wiring may cause an electric shock or a
relevant local legislation. fire.
6. Contact dealers, contractors, etc., for any • To make sure that the wiring connection
questions. are secure, use designated cables.
• Fix the cables securely so that no external
force applied to the cables may effect the
1 Pre-charged Refrigerant terminals.
at Factory [kg], specified • If wiring connections are incomplete or
R410A in the nameplate cables are not fixed securely, it may cause
kg
2 Additional Charge on a fire.
kg
Installation Site [kg] • Be sure to ground the outdoor unit.
kg • Incomplete grounding may lead to an
electric shock.

Periodical inspections for refrigerant leaks


may be required depending on European or
local legislation.

- 68 -
FILE NO. SVM-15102

4. Connect the wires for the power source and each indoor unit.
CAUTION • Connect the connecting cable to the terminal as identified by the
matching numbers on the terminal block of the indoor and the outdoor
• Incorrect/incomplete wiring will cause unit.
5. Fix the wiring connections for the power source and each indoor unit
electrical fires or smoke. securely using a cord clamp.
6. Attach the terminal cover and the valve cover.
• Prepare the power source for exclusive
Stripping Length of connecting cable for outdoor unit
use with the air conditioner.
• This product can be connected to the main 1 2 3 L N
5 5
power.
Fixed wire connections: 5 5
A switch that disconnects all poles and
55 55
has a contact separation of at least 3 mm
30 30
must be incorporated into the fixed wiring.
■ Wire Connection
Earth wire Power cord Earth wire
• The dash lines show on-site wiring. Connecting cable
(Unit : mm)
(System
(Main circuit) interconnection wires)
Input power Earth screw Earth screw
L 1 1
Connecting cable Power cord
N 2 2 Unit A
Remote Earth screw Earth screw
3 3
controller
Connecting cable Connecting cable
Leakage Unit B Unit C
breaker Indoor unit
Earth
‹ Grounding
• Connect the indoor/outdoor connecting cables to the identical terminal This air conditioner must be grounded without fail.
numbers on the terminal block of each unit.
• Incorrect connection may cause a failure. • Grounding is necessary not only to safeguard against the possibility
of receiving an electric shock but also to absorb both static, which is
1ph, 50Hz, 220-240V generated by high frequencies and held in the surface of the outdoor unit,
Power supply
1ph, 60Hz, 220V and noise since the air conditioner incorporates a frequency conversion
Maximum running current 3M : 13.1 A, 2M : 12.6 A device (called an inverter) in the outdoor unit.
• If the air conditioner is not grounded, users may receive an electric shock
16 A
Installation fuse rating if they touch the surface of the outdoor unit and that unit is charged with
(All types can be used)
static.
H07RN-F or 60245 IEC 66
Power cord
3-core 1.5 mm2 or more ‹ Test run
H07RN-F or 60245 IEC 66
Connecting cable
4-core 1.0 mm2 or more
■ Wiring/Piping Check

1. Remove the valve cover screws.


2. Pull the valve cover in the direction of arrow, and remove it. CAUTION
3. Remove the cord clamp and the terminal cover.
Electric current is applied on the
control board. Beware of electric
shock.
1. Remove the valve cover screws.
Valve cover
2. Pull the valve cover in the direction of arrow, and remove it.

Terminal cover
Valve cover

LED Service switches


D801 D803 D805 SW02
Cord clamp D800 D802 D804 SW01

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FILE NO. SVM-15102
3. Turn on the circuit breaker to supply electricity. ■ Gas Leak Inspection
In the initial LED display status, D805 is lighted as below.
Refer to the “ Gas Leak Inspection”.
 : ON,  : OFF, : Rapid Flashing (5 times/sec.),
 : Slow Flashing (1 time/sec.) ■ Test run
D800 D801 D802 D803 D804 D805 1. If you perform the test run in summer, start running in the cooling mode first
      to decrease the temperature of the room, then run in the heating mode.
(Heating mode: Set the temperature to 30°C.)
Start running all the indoor units connected to the outdoor unit in the
• If you perform the test run in winter, start running in the heating mode first
cooling mode.
to increase the temperature of the room, then run in the cooling mode.
(The indoor unit in the room that doesn’t operate the cooling mode cannot
(Cooling mode: Set the temperature to 17°C.)
be checked.)
2. For the test run, be sure to satisfy the following conditions below:
- Perform the test run for each indoor unit respectively.
4. After 5 minutes, hold down SW01 for at least 5 seconds, and check that
- Perform the test run for about 10 minutes in both the cooling mode and
D800 is lighted and D804 light is flashing ( 1 time/sec.).
the heating mode.
D800 D801 D802 D803 D804 D805 • You can perform the test run in the cooling/heating mode by utilizing the
      thermo sensor of the indoor unit.
Cooling mode: Warm the thermo sensor using an appliance such as a
5. Press the SW01 4 times until the LED is displayed as below. hair dryer.
Heating mode: Put a cold towel on the thermo sensor.
D800 D801 D802 D803 D804 D805
     ■ Instructions for the Customers
• Explain to the customers the proper operation procedure and let them
6. Press SW02 for 1 times. Then D805 light is flashing (5 times/sec.). operate the air conditioner along with the supplied instruction manual.
D800 D801 D802 D803 D804 D805 • When multiple indoor units are connected to the outdoor unit, the cooling
   
mode and the heating mode are not available at the same time.
When multiple indoor units are running at the same time, the operation mode
7. Hold down SW02 for at least 5 seconds. Then the wiring/piping check starts of the unit which starts running first is applied to the other units.
automatically. (The LED display is lighted for a moment.)
• When you start running the indoor unit or change the operation mode, the
unit starts running after 3 minutes. This is due to the protection function of
D800 D801 D802 D803 D804 D805 the unit, not a malfunction.
      • When the external temperature becomes low, the pre-heating of the
compressor starts to protect it. Keep the circuit breaker on for use.
• If no problems are detected, the checking operation returns to the normal The electricity consumption during pre-heating is about 30 W.
operation automatically. The LED is displayed as below.
If the circuit breaker is turned off, the indoor unit may not start running for
D800 D801 D802 D803 D804 D805 about 10 minutes or more.
      • Electronic expansion valves are used for the outdoor unit.
When you turn on the power, the outdoor unit starts clattering every 1 or
8. The below is displayed when the error is detected. 2 months. This clattering is not a malfunction, but occurs when the unit is
(* Repetition of 3 sec ON / 0.5 sec OFF)
returning to the default setting for optimised control.
• While an indoor unit is running in the heating mode, the outdoor unit supplies
D800 D801 D802 D803 D804 D805 refrigerant to the other indoor units which are not running.
* * * * *  Therefore, noise may come from the other indoor units or the exterior of
them may become warm.
Press the SW01 3 times until the LED is displayed as below, to check the
room judged as error.

D800 D801 D802 D803 D804 D805


    
Incorrect wiring/piping can be checked by pressing SWO2. The Led is
displayed as below. Turn off the circuit breaker, then check wiring/piping
again.
Check result
D800 D801 D802 D803 D804 D805 Description
      Normal operation (no error)
      Trouble in unit A
      Trouble in unit B
      Trouble in unit C
      Trouble in unit A and B
      Trouble in unit A and C
      Trouble in unit B and C
      Trouble in unit A, B and C
• The D800 LED represents unit A.
• The D801 LED represents unit B.
• The D802 LED represents unit C.

9. When you want to start over the operation of the SW01 and SW02, press
the SW01 and the SW02 at the same time for 5 sec. (The procedure will
set back to step 3.) However, do not execute the operation during the
check. If by any chance the check is stopped by the operation, start over
the check after turning off the power once.

10. Notes
• It sometimes takes about 30 minutes maximum for the check.
• During the check, the compressor and the fan of the outdoor/indoor unit
repeat ON/OFF.
• You cannot check wiring/piping when the external temperature is 5°C
or less. Also, there is a possibility to misjudge if the indoor temperature
becomes too low by cooling operation. In that case, execute the cooling
operation for per room and check if the connection is normal.

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FILE NO. SVM-15102

‹ Pump-down Operation 4. Hold down SW01 for at least 5 seconds, and check that D800 is lighted
and D804 light is flashing ( 1 time/sec.).
■ Pump-down Operation (Recovering refrigerant)
D800 D801 D802 D803 D804 D805
     

CAUTION 5. Press SW01 for 1 time. Then D804 light is flashing (5 times/sec.).
D800 D801 D802 D803 D804 D805
Since the forcible running for collecting     
refrigerant stops automatically after 10 6. Press SW02 for 1 time. Then D805 light is flashing (5 times/sec.).
minutes, finish collecting refrigerant within D800 D801 D802 D803 D804 D805
10 minutes.    

7. Hold down SW02 for at least 5 seconds. Then outdoor unit start cooling
mode.
Electric current is applied on the (The display is kept during the refrigerants collection operation.)

control board. Beware of electric D800 D801 D802 D803 D804 D805
     
shock.
8. Close the valve stem of the service valve at the liquid end.
9. Make sure that the compound pressure gauge reading is –101 kPa
(–76 cmHg)
• The following must be certainly done 10. Close the valve stem of the service valve at the gas end.
during pump down. 11. The refrigerants collection operation is finished in maximum 10 minutes.
After the collection is finished, promptly stop the operation of all the
• Do not incorporate air into the indoor unit.
(There are cases that the compressor restarts.)
refrigeration cycle. 12. When you want to start over the operation of the SW01 and SW02, press
the SW01 and SW02 at the same time for 5 sec. (It back to the initial
• Close the service valves. Stop the condition of 3.)
However, do not execute the operation during the refrigerants collection.
compressor and remove the refrigerant If by any chance the collection is stopped by the operation, start over the
pipe. refrigerants collection operation.

If the refrigerant pipe is removed when


the compressor is operating and service
valves are opened, the refrigerant cycle
will inhale unwanted matter such as air
and the pressure in the cycle becomes
abnormally elevated. It may cause a
burst or injury.
1. Remove the valve cover screws.
2. Pull the valve cover in the direction of arrow, and remove it.

Valve cover

LED Service switches


D801 D803 D805 SW02
D800 D802 D804 SW01

3. Turn on the circuit breaker to supply electricity.


In the initial LED display status, D805 is lighted as below.

 : ON,  : OFF, : Rapid Flashing (5 times/sec.),


 : Slow Flashing (1 time/sec.)
D800 D801 D802 D803 D804 D805
     
Start running all the indoor units connected to the outdoor unit in the
cooling mode.
The checking procedure cannot be completed if the cooling mode is not
operated in every indoor units.

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FILE NO. SVM-15102
11. HOW TO DIAGNOSE THE TROUBLE
The pulse modulating circuits are mounted to both indoor and outdoor units.
Therefore, diagnose troubles according to the trouble diagnosis procedure as described below.
(Refer to the check points in servicing written on the wiring diagrams attached to the indoor/outdoor units.)
Table 11-1
No. Troubleshooting Procedure Page
WARNING
1 First Confirmation 72
2 Primary Judgment 73 The electrolytic capacitor may not normally discharge
3 Judgment by Flashing LED of Indoor Unit 73 according to error contents and the voltage may remain.
Self-Diagnosis by Remote Controller Therefore, be sure to discharge the capacitor.
4 74
(Check Code)
5 Judgment of Trouble by Symptom 81
6 Trouble Diagnosis by Outdoor LED 83 WARNING
7 Troubleshooting 91
8 Inspection of the Main Parts 93 For discharging, never use a screwdriver and others
How to Simply Judge Whether Outdoor for short-circuiting between + and – electrodes,
9 94
Fan Motor is Good or Bad
As the electrolytic capacitor is one with a large
NOTE capacity, it is very dangerous because a large electric
spark will occur.
A large-capacity electrolytic capacitor is used in the
outdoor unit controller (inverter). Therefore, if the
power supply is turned off, charge (charging voltage
DC280V to 373V) remains and discharging takes a lot of
time (for more than 5 minutes). After turning off the
power source, if touching the charging section before
discharging, an electrical shock may be caused.
Discharge the electrolytic capacitor completely by
using solder iron, etc.

<Discharging method>
Connect the discharge resistance (approx. 100Ω/40W) or plug of the soldering iron to voltage
between + and - of C08 on the main P.C. board MCC-1645, and then perform discharging.
Discharge position
+ and – of C08
(Discharging period: 10 seconds or more)

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FILE NO. SVM-15102
11-1. First Confirmation 11-1-3. Operation Which is not a Trouble
(Program Operation)
11-1-1. Confirmation of Power Supply
For controlling the air conditioner, the program
Confirm that the power breaker operates (ON)
operations are built in the microcomputer as
normally.
described in the following table.
If a claim is made for running operation, check
11-1-2. Confirmation of Power Voltage whether or not it meets to the contents in the
Confirm that power voltage is AC 220–240 ±10%. following table.
If power voltage is not in this range, the unit may not When it does, we inform you that it is not trouble of
operate normally. equipment, but it is indispensable for controlling and
maintaining of air conditioner.

Table 11-1-1

No. Operation of air conditioner Description

1 When power breaker is turned “ON”, the operation The OPERATION lamp of the indoor unit flashes when
lamp (Green) of the indoor unit flashes. power source is turned on.
If “START/STOP” button is operated once, flashing
stops. (Flashes also in power failure)

2 Compressor may not operate even if the room The compressor does not operate while compressor
temperature is within range of compressor-ON. restart delay timer (3-minutes timer) operates.
The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.

3 In DRY and SLEEP MODE, FAN (air flow) display The air flow indication is fixed to [AUTO].
does not change even though FAN (air flow select)
button is operated.

4 Increasing of compressor motor speed stops For smooth operation of the compressor, the
approx. 30 seconds after operation started, and compressor motor speed is restricted to Max. 33 rps
then compressor motor speed increases again for 2 minutes and Max. 57 rps for 2 minutes to
approx. 30 seconds after. 4 minutes, respectively after the operation has started.

5 The set value of the remote control should be If the set value is above the room temperature,
below the room temperature. Cooling operation is not performed.
And check whether battery of the remote control is
consumed or not.

6 In AUTO mode, the operation mode is changed. After selecting Cool or Heat mode, select an operation
mode again if the compressor keeps stop status for
15 minutes.

7 In HEAT mode, the compressor motor speed does The compressor motor speed may decrease by
not increase up to the maximum speed or high-temp. release control (Release protective
decreases before the temperature arrives at the operation by temp.-up of the indoor heat exchanger)
set temperature. or current release control.

8 Cool, Dry, or Heat operation cannot be performed. When the unit in other room operates previously in
different mode, Fan Only operation is performed
because of first-push priority control. (Cool operation
and Dry operation can be concurrently performed.)

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FILE NO. SVM-15102

11-2. Primary Judgment


To diagnose the troubles, use the following methods.
1) Judgment by flashing LED of indoor unit
2) Self-diagnosis by service check remote controller
3) Judgment of trouble by every symptom
Firstly use the method (1) for diagnosis. Then, use the method (2) or (3) to diagnose the details of troubles.
For any trouble occurred at the outdoor unit side, detailed diagnosis is possible by 6-serial LED on the Display
P.C. board.

11-3. Judgment by Flashing LED of Indoor Unit


While the indoor unit monitors the operation status of the air conditioner, if the protective circuit operates, the
contents of self-diagnosis are displayed with block on the indoor unit indication section.

Table 11-3-1

Item Check code Block display Description for self-diagnosis

Indoor indication
OPERATION (Green) Power failure
lamp flashes.
A — Flashing display (1 Hz) (when power is ON)

OPERATION (Green) Protective circuit operation


Which lamp
does flash?
B Flashing display (5 Hz) for indoor P.C. board

OPERATION (Green) Protective circuit operation


C TIMER (Orange)
Flashing display (5 Hz)
for connecting cable and
serial signal system

OPERATION (Green) Protective circuit operation


D Flashing display (5 Hz) for outdoor P.C. board

OPERATION (Green)
Protective circuit operation for others
E TIMER (Orange)
Flashing display (5 Hz)
(including compressor)

NOTE
• The contents of items B and C and a part of item E are displayed when air conditioner operates.
• When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
• The check codes can be confirmed on the remote controller for servicing.

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FILE NO. SVM-15102
11-4. Self-Diagnosis by Remote Controller (Check Code)
1. If the lamps are indicated as shown B to E in Table 11-3-1, execute the self-diagnosis by the remote controller.
2. When the remote controller is set to the service mode, the indoor controller diagnoses the operation
condition and indicates the information of the self-diagnosis on the display of the remote controller with the
check codes.
If a fault is detected, all lamps on the indoor unit will flash at 5Hz and it will beep for 10 seconds
(beep, beep, beep ... ). The timer lamp usually flashes (5Hz) during self-diagnosis.

11-4-1. How to Use Remote Controller in Service Mode

1 Push [CHECK] button with a tip of pencil to set the


remote controller to the service mode.
• “ ” is indicated on the display of the remote
controller.

2 Push [ON ] or [OFF ] button


If there is no fault with a code, the indoor unit will beep
once (Beep) and the display of the remote controller will
change as follows :

•••

• The TIMER indicator of the indoor unit flashes continuously.


(5 times per 1 sec.)
• Check the unit with all 52 check codes ( to )
as shown in Table-11-4-1.
• Press [ON ] or [OFF ] button to change the check
code backward.

If there is a fault, the indoor unit will beep for 10


seconds (Beep, Beep, Beep ... ).
Note the check code on the display of the remote
controller.
• 2-digits alphanumeric will be indicated on the display.
• All indicators on the indoor unit will flash.
(5 times per 1 sec.)

3 Push [START/STOP] button to release the service mode.


• The display of the remote controller returns to as it
Alphanumeric characters are
was before service mode was engaged.
used for the check codes.
is 5. is 6.
is A.
is C.
is B.
is D.
4 Time shortening method.
1. Push SET button while pushing CHECK button.
2. Push [START/STOP] button.

Fig. 11-4-1

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FILE NO. SVM-15102

11-4-2 Caution at Servicing

1. After using the service mode of remote controller finished, press the [ ] button to reset the remote controller to
normal function.
2. After finished the diagnosis by the remote controller, turn OFF power supply and turn its ON again to reset the air
conditioner to normal operation. However, the check codes are not deleted from memory of the microcomputer.
3. After servicing finished, press [CLR] button of remote controller under service mode status to send code "7F" to the
indoor unit. The check code stored in memory is cleared.

Table 11-4-2

Block distinction Operation of diagnosis function


Air Action and Judgment
Check Check Display flashing
Block Cause of operation conditioner
code code error
status
Indoor P.C. TA sensor ; The room Operation Flashes when 1. Check the sensor TA and connection.
board. temperature sensor is continues. error is detected. 2. In case of the sensor and its
short-Circuit or disconnection. connection is normal, check the
P.C. board.

TC sensor ; The heat Operation Flashes when 1. Check the sensor TC and connection.
exchanger temperature continues. error is detected. 2. In case of the sensor and its
sensor of the indoor unit connection is normal, check the
is out of place, disconnection, P.C. board.
short-circuit or migration.

Fan motor of the indoor unit All OFF Flashes when 1. Check the fan motor and connection.
is failure, lock-rotor, short- error is detected. 2. In case of the motor and its
circuit, disconnection, etc. connection is normal, check the
Or its circuit on P.C. board P.C. board.
has problem.

Other trouble on the indoor Depend on Depend on Replace P.C. board.


P.C. board. cause of cause of
failure. failure.

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FILE NO. SVM-15102

Block distinction Operation of diagnosis function

Air Action and Judgment


Check Check Display flashing
Block Cause of operation conditioner
code code error
status

Serial signal 1) Defective wiring of the Indoor unit Flashes when 1) to 3) The outdoor unit never
and connecting connecting cable or operates error is detected. operate.
cable. miss-wiring. continue. Flashing stop Check connecting cable and correct
2) Operation signal has not Outdoor unit and outdoor unit if defective wiring.
send from the indoor unit stop. start to operate Check 25A fuse of inverter P.C. board.
when operation start. when the return Check 3.15A fuse of inverter
3) Outdoor unit has not signal from the P.C. board.
send return signal to the outdoor unit is Check operation signal of the indoor
indoor unit when operation normal. unit by using diode. Measure voltage
started. at terminal block of the indoor unit
4) Return signal from the between No.2 and No.3 (or L2 and S)
outdoor unit is stop during If signal is varied 15-60V continuously,
operation. replace inverter P.C. board.
Some protector If signal is not varied, replace indoor
(hardware, if exist) of the P.C. board.
outdoor unit open 4) The outdoor unit abnormal stop at
circuit of signal. some time.
Signal circuit of indoor If the other check codes are found
P.C. board or outdoor concurrently, check them together.
P.C. board is failure Check protector (hardware) such
in some period. as Hi-Pressure switch,
Thermal-Relay, etc.
Check refrigerant amount or any
possibility case which may caused
Note : Operation signal of the indoor unit shall be measured in the sending period as high temperature or high pressure.
picture below. Check operation signal of the indoor
unit by using diode. Measure voltage
Sending signal of the indoor unit when have not return
signal from the outdoor unit. at terminal block of the indoor unit
VDC
between No.2 and No.3 (or L2 and S)
***
Measured signal voltage by apply diode

If signal is varied 15-60V continuously,


60 replace inverter P.C. board.
If signal is not varied, replace indoor
P.C. board.

3 minutes Delay, start 3 minutes stop


* **
counting from power
supply ON or remote Voltage variation stop
OFF. or have not voltage
output.
15

0 3 4 7 8 Time (Min)
* Signal send only 1 minute and stop. Because of return signal from outdoor unit has not received.
** Signal resend again after 3 minutes stop. And the signal will send continuously.
** * 1 minute after resending, the indoor unit display flashes error.

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FILE NO. SVM-15102

Block distinction Operation of diagnosis function


Air Action and Judgment
Check Check Display flashing
Block Cause of operation conditioner
code code error
status
Outdoor P.C. Current on inverter circuit All OFF Flashes after 1. Remove connecting lead wire of the
board is over limit in short time. error is detected compressor, and operate again.
Inverter P.C. board is 8 times*. 2. If outdoor fan does not operate or
failure, IPM shortage, etc. operate but stop after some period,
Compressor current is replace the inverter P.C. board.
higher than limitation, 3. If outdoor fan operates normally,
lock rotor, etc. measure 3-Phase output of inverter
P.C. board (150-270VAC) at the
connecting lead wire of compressor.
4. If 3-Phase output is abnormal, replace
inverter P.C.Board.
5. If 3-Phase output is normal, replace
compressor. (lock rotor, etc.)

Compressor position-detect All OFF Flashes after 1. Remove connecting lead wire of the
circuit error or short-circuit error is detected compressor, and operate again.
between winding of 8 times*. 2. If outdoor fan does not operate or
compressor. operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure resistance of compressor
winding. If circuit is shortage, replace
the compressor.

Current-detect circuit of All OFF Flashes after Even if trying to operate again, all
inverter P.C. board error. error is detected operations stop, replace inverter
4 times*. P.C. board.

TE sensor ; The heat All OFF Flashes after 1. Check sensors TE, TS and connection.
exchanger temperature error is detected 2. In case of the sensors and its
sensor of the outdoor unit 4 times*. connection is normal, check the
either TS sensor ; Suction inverter P.C. board.
pipe temperature sensor,
out of place, disconnection
or shortage.

TD sensor ; Discharge pipe All OFF Flashes after 1. Check sensors TD and connection.
temperature sensor is error is detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
inverter P.C. board.

Outdoor fan failure or its All OFF Flashes after 1. Check the motor, measure winding
drive-circuit on the inverter error is detected resistance, shortage or lock rotor.
P.C. board failure. 8 times*. 2. Check the inverter P.C. board.

TO sensor ; The outdoor Operation Record error 1. Check sensors TO and connection.
temperature sensor is continues. after detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
But does not inverter P.C. board.
flash display.

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FILE NO. SVM-15102

Block distinction Operation of diagnosis function


Air Action and Judgment
Check Check Display flashing
Block Cause of operation conditioner
code code error
status
Compressor drive output error. All OFF Flashes after 1. Check installation conditions such as
(Relation of voltage, current error is detected packed valve opening, refrigerant
and frequency is abnormal) 8 times*. amount and power supply (rate +10%,
Overloading operation of both of operation and non operation
compressor caused by condition).
over-charge refrigerant, 2. Check P.M.V. by measure the
P.M.V. failure, etc. resistance of the coil and confirm its
Compressor failure (High operation (sound of initial
current). operation, etc.)
3. Observe any possibility cause which
may affect operation load of
compressor.
4. Operate again. If compressor
operation is failure when 20 seconds
passed (count time from operation
starting of compressor), replace
compressor.

* 4 or 8 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 6 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4 or 8 times, record error to check code. But after re-starting operation, if no error is
detected and air conditioner can operate more than 6 minutes, error count is cleared.

The others Return signal of the outdoor Indoor unit Flashes when 1. Check power supply (Rate + 10%)
(including unit has been sent when operates error is detected. 2. If the air conditioner repeat operates
compressor) operation start. But after continue. Flashing stop and stop with interval of approx. 10
that, signal is stop some time. Outdoor unit and outdoor unit to 40 minutes.
Instantaneous power stop. start to operate Check protector (hardware) such
failure. when the return as Hi-Pressure switch,
Some protector signal from the Thermal-Relay, etc.
(hardware) of the outdoor unit is Check refrigerant amount, packed
outdoor unit open normal. valve opening and any possibility
circuit of signal. cause which may affect high
Signal circuit of indoor temperature or high pressure.
P.C. board or outdoor 3. Check operation signal of the indoor
P.C. board is failure unit by using diode. Measure voltage
in some period. at terminal block of the indoor unit
between No.2 and No.3 (or L2 and S)
If signal is varied 15-60V continuously,
replace inverter P.C. board.
If signal is not varied, replace indoor
P.C. board.

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FILE NO. SVM-15102

Block distinction Operation of diagnosis function


Air Action and Judgment
Check Check Display
Block Cause of operation conditioner
code code flashing error
status
Compressor does not rotate. All OFF Flashes after 1. Remove connecting lead wire of the
Because of missed wiring, error is detected compressor, and operate again.
missed phase or shortage. 8 times*. 2. If outdoor fan does not operate or
operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure 3-Phase output of inverter
P.C. board (150-270VAC) at the
connecting lead wire of compressor.
4. If 3-Phase output is abnormal, replace
inverter P.C.Board.
5. If 3-Phase output is normal, measure
resistance of compressor winding.
6. If winding is shortage, replace the
compressor.

Discharge temperature All OFF Flashes after 1. Check sensors TD.


o
exceeded 117 C. error is detected 2. Check refrigerant amount.
4 times*. 3. Check P.M.V. by measure the
resistance of the coil and confirm its
operation (sound of initial
operation, etc.)
4. Observe any possibility cause which
may affect high temperature of
compressor.

Compressor is high current All OFF Flashes after 1. Check installation conditions such as
though operation Hz is error is detected packed valve opening, refrigerant
decreased to minimum limit. 8 times*. amount and power supply (rate +10%,
Installation problem. both of operation and non operation
Instantaneous power condition).
failure. 2. Check P.M.V. by measure the
Refrigeration cycle resistance of the coil and confirm its
problem. operation (sound of initial
Compressor break down. operation, etc.)
Compressor failure (High 3. Observe any possibility cause which
current).operation, etc.) may affect high current of compressor.
4. If 1, 2 and 3 are normal, replace
compressor.

- 80 -
FILE NO. SVM-15102

Block distinction Operation of diagnosis function


Air Action and Judgment
Check Check Display
Block Cause of operation conditioner
code code flashing error
status
Return signal of the outdoor Indoor unit Flashes when 1.. Check power supply (Rate +10%)
unit has been sent when operates error is detected 2.. If the air conditioner repeat operat
continue. 11 times*.
operation start. But after and stop with interval of approx. 10
Outdoor unit
Flashing stop
that, signal is stop some time. stop. to 40 minutes.
and outdoor unit
Instantaneous power Check protector (hardware) such
start to operate
failure. when the return as Hi-Pressure switch,
Some protector signal from the Thermal-Relay, etc.
outdoor unit is
(hardware) of the Check refrigerant amount, packed
normal.
outdoor unit open circuit valve opening and any possibility
of signal. cause which may affect high
Signal circuit of indoor temperature or high pressure.
P.C. board or outdoor 3.. Check operation signal of the indo
P.C. board is failure in unit by using diode. Measure voltage
some period. at terminal block of the indoor unit
TE, TC high tmperature between No.2 and No.3 (or L2 and S)
TE for cooling operation If signal is varied 15-60V continuously,
TC for heating operation. replace inverter P.C. board.
If signal is not varied, replace indoor
P.C. board.
4. Check and clean heat exchanger
area Indoor and Outdoor unit.

* 4, 8 or 11 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 6 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4, 8 or 11 times, record error to check code. But after re-starting operation, if no error
is detected and air conditioner can operate more than 6 minutes, error count is cleared.

- 81 -
FILE NO. SVM-15102

11-5. Judgment of Trouble by Symptom


11-5-1. Wiring Failure (Interconnecting and Serial Signal Wire)

(1) Outdoor unit does not operate


1) Is the voltage between d and e of the indoor terminal block varied?
2) Confirm that transmission from indoor unit to outdoor unit is correctly performed based upon the
following diagram.

NOTE
• Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
• Be sure to prepare a diode for judgment.

Terminal block at indoor side


Red 3 S5277G or equivalent (G or J type)
S5277G (Diode with rated voltage of 400V
White 2 or more is acceptable.)

1 Terminal block Tester

Normal time : Voltage swings between DC15 and 60V. ........................ Inverter Assembly check
Abnormal time : Voltage does not vary.

(2) Outdoor unit stops in a little while after operation started


<Check procedure> Select phenomena described below.
1) The outdoor unit stops 10 to 20 minutes after operation started, and 10 minutes or more are required to
restart the unit.

Gas circulation amount is down. Gas shortage


Gas leak
Measure gas pressure. Pipe clogging

Thermo. operation of compressor

2) If the unit stops once, it does not operate until the power will be turned on again.

To item of Outdoor unit does not operate.

3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E Sensor temp. error check code 02, 1C)

Gas leak
P.M.V. is defective.
Refer to the chart in 11-6.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off of TC sensor

- 82-
FILE NO. SVM-15102
Service Support Function (LED Display, Switch Operation)
1. Outline
A various setup and operation check can be performed by the pushdown button switches (SW01,02)
on the outdoor P.C. board(Display PCB).

Operation part and Display part on MCC-1646 (Display PCB)


Part No. Specifications Operation contents
SW01,02 Pushdown button switch Performs the specific operation to check maintenance and
various initial settings.
D805 Green LED (1) Power-ON display
When the power of the outdoor unit is turned on, D805
LED goes on.
(2) Error display
D801 to D804 Yellow LED
When the outdoor controller detects some errors, some
LEDs go on or flash according to the error as described
in Error display table. (Refer to ---)
(3) Specific operation display
When SW01 or SW02 is pushed and a specific operation is
operated, some LEDs go on or flash.

Display part on MCC-1665(Control PCB)


Part No. Specifications Operation contents
Indoor/Outdoor communication (Serial communication)
D502, D511, D517 Orange LED
signal display (Receive signal from indoor signal)
Indoor/Outdoor communication (Serial communication)
D501, D508, D515 Green LED
signal display (Send signal from outdoor signal)
* Every LED is colorless when it goes off.

D502,D511,D517 (Orange LED)


Control P.C.B MCC-1665 :Serial signal (Indoor → Outdoor)

D501,D508,D515 (Green LED)


:Serial signal (Outdoor → Indoor)

- 83 -
FILE NO. SVM-15102
11-6. Trouble Diagnosis by Outdoor LED
For the outdoor unit, the self-diagnosis is possible by LED (Green) and five LEDs (Yellow).
Green LED (D805) and Yellow LEDs (D800 to D804) are provided on the display P.C. board MCC-1646.

1. In the initial LED display status, Green LED(D805) is lighted as below.

Normal Error occurring


D800 D801 D802 D803 D804 D805 D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ● ● ○ ●/○* ●/○* ●/○* ●/○* ●/○* ○
○:ON ●:OFF ○:ON ○*:3 sec ON/0.5 sec OFF ●:OFF

2. If there is an error, Yellow LED are lighted according to the error as described in the below table.
3. When there are two or more errors, LEDs flash cyclically.
4. When D804 or D805 are flashing (rapid or slow), push and hold SW01 and SW02 simultaneously
for 5 seconds or more. (Display returns to the error display.)

○:ON (○*:3 sec ON/0.5 sec OFF)●:OFF


◎:Rapid Flashing(5 times/sec) ◇:Slow Flashing(1 time /sec)
Display Indoor Description
D800 D801 D802 D803 D804 D805 check code
(YL) (YL) (YL) (YL) (YL) (GN)
● ● ● ● ● - Normal operation (no error)
○* ● ● ● ● 1C Compressor case thermostat error
● ○* ● ● ● 21 High pressure switch error
○* ○* ● ● ● 1C Compressor system error
● ● ○* ● ● 1D Compressor lock
○* ● ○* ● ● 1F Compressor breakdown
● ○* ○* ● ● 14 Driving element short circuit
○* ○* ○* ● ● 16 Position detection circuit error
● ● ● ○* ● 17 Current detection circuit error
○* ● ● ○* ● 1C Communication error between MCU
● ○* ● ○* ● 1A Fan system error
○* ○* ● ○* ● 1E Discharge temperature error
● ● ○* ○* ● ○ 19 Discharge temperature sensor (TD) error
*1 ○* ● ○* ○* ● 1B Outdoor air temperature sensor (TO) error
● ○* ○* ○* ● 18 Suction temperature sensor (TS) error
○* ○* ○* ○* ● 18 Heat exchanger temperature sensor (TE) error
*2 ● ● ● ● ○* 1C Gas pipe (unit A) temperature sensor (TGa) error
*2 ○* ● ● ● ○* 1C Gas pipe (unit B) temperature sensor (TGb) error
*2 ● ○* ● ● ○* 1C Gas pipe (unit C) temperature sensor (TGc) error
○* ● ○* ● ○* - PMV error (SH≥20)
● ○* ○* ● ○* - PMV error (SH≤–8)
● ● ● ○* ○* 20 PMV leakage error (unit A)
○* ● ● ○* ○* 20 PMV leakage error (unit B)
● ○* ● ○* ○* 20 PMV leakage error (unit C)
○* ● ○* ○* ○* - Miswiring (mispiping) check error
∗1: Back-up operation is performed without error display of the indoor unit.
∗2: Operated normally when the air conditioners in other rooms are driven.

- 84 -
FILE NO. SVM-15102

{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF


Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[1C] {*zzzz [Case thermo operation, Power supply error ]

NO
Is AC mains voltage correct? Confirm power supply
(198 to 264V) construction. etc.

YES

NO
Are CN609 of P.C. board MCC-1645 Correct connector.
connection and case thermostat correct? Case thermostat error → Replace.

YES

NO
Short each pins of CN500. Check ourdoor P.C.B MCC-1645.
Can compressor operate? Defect → Replace.

YES

YES
Is there gas leak? Repair defective position.
Is there refrigerant shortage? Recharge refrigerant.

NO
NO
Is service valve fully opened? Open service valve fully.

YES
NO
Correct defective position.
Is PMV under correct conditions?
Replace defective part.
YES

Check crushed or broken pipe.


Defect → Correct and Replace.

[14] z**zz [Short-circuit of compressor drive element]

Are connections of NO
compressor lead and reactor correct? Correct wiring.
(Check referring to the Wiring diagram.)

YES

YES
Does the same error occur in operation
Replace outdoor P.C.B MCC-1645.
without compressor lead?

NO
Check compressor. (Rare short, etc.)
Defect → Replace.

[16] {**{*zz [Position detection circuit error]

Check outdoor P.C.B MCC-1645.


Defect → Replace.

[17] zzz{*z [Current detection circuit error]

Check outdoor P.C.B MCC-1645.


Defect → Replace.

- 85 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[18] ∗ There is a possibility that it is one of the following errors.
Confirm LED on display P.C. board (MCC-1646)to judge which error it is.
Heat exchanger temp. sensor (TE) error, Suction temp. sensor (TS) error
{**{*z [Suction temp. sensor (TS) error]

Is connection of CN603 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TS sensor correct?
YES
Check outdoor P.C.B MCC-1665
Defect → Replace.

*{**{*z [Heat exchanger temp. sensor (TE) error]

Is connection of CN601 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TE sensor correct?
YES
Check outdoor P.C.B MCC-1665
Defect → Replace.

[19] zz{*{*z [Discharge temp. sensor (TD) error]

Is connection of CN600 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TD sensor correct?
YES
Check outdoor P.C.B MCC-1665
Defect → Replace.

[1A] z{*z*z [Fan system error]

NO
Is AC mains voltage correct? Check wiring construction.
(198 to 264V) Ask repair of power supply.

YES

Rotate shaft of the fan motor by hands


during power-OFF, Can it rotate smoothly? NO
Is coil resistance of fan motor correct?
Between red and white lead wire :12 to 20Ω.
Between white and black lead wire :12 to 20Ω.
Between black and red lead wire :12 to 20Ω.
NO
Check outdoor P.C.B MCC-1645
Replace fan motor. Defect → Replace.

[1B] *z**z{ [Outside temp. sensor (TO) error]

Is connection of CN602 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TO sensor correct?
YES
Check outdoor P.C.B MCC-1665
Defect → Replace.

- 86 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[1C] ∗ There is a possibility that it is one of the following errors.
Confirm LED on display P.C. board (MCC-1646) to judge which error it is.
Compressor system error, Compressor lock, Gas side temp. sensor (TGa to TGc)
error, Gas leakage, PMV error
**zz [Compressor system error, Compressor lock]

NO
Is AC mains voltage correct? Check wiring construction.
(198 to 264V) Ask repair of power supply.

YES

Is wire connection correct?


NO
Compressor lead Check wire connection
(Board side, Compressor Side), and correct it.
Reactor lead, Power supply lead.

YES

YES
Is compressor under correct condition? 1
NO

NO
Is there refrigerant stagnation? Compressor lock → Replace.

YES

NO
Check TE, TS sensor and PMV.
Does PMV correctly operate?
Detect → Replace..
YES

Are the power devices on P.C. board


NO
MCC-1645 screwed without looseness?
(Rear sides of IC200, Q404, DB01, DB02) Are
radiation grease properly applied these?

YES

Apply radiation grease to objective parts.


Retightening of screws.

Does something block YES


Remove blocking matter.
the ventilation around the heat sink? Correct short-circuit.
Does something air flow from the fan?

NO

Check outdoor P.C.B MCC-1645 and MCC-1665.


Defect → Replace

- 87 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[1C] zzz{* [A room gas side temp. sensor (TGa) error]
(Continued)
Is connection of CN604 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TGa sensor correct?
YES
Check outdoor P.C.B. MCC-1665.
Defect → Replace.

*zz{* [B room gas side temp. sensor (TGb) error]


Is connection of CN605 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TGb sensor correct?
YES
Check outdoor P.C.B. MCC-1665.
Defect → Replace.

*z{* [C room gas side temp. sensor (TGc) error]


Is connection of CN606 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TGc sensor correct?
YES
Check outdoor P.C.B. MCC-1665.
Defect → Replace.

*z*z [Communication error between MCUs]

Are connections of CN802 on P.C.B MCC-1665 NO


Correct connection.
and CN806 on P.C.B MCC-1645 correct?

YES
Check outdoor P.C. Boards.
Defect → Replace.

[1D] z{* [Compressor lock]

Is AC mains voltage correct? NO Check wiring construction.


(198 to 264V) Ask repair of power supply.
YES

Is wire connection correct?


Compressor lead NO Check wire connection
(Board side, Compressor Side), and correct it.
Reactor lead, Power supply lead.
YES
YES Check outdoor P.C.B MCC-1645.
Is compressor under correct condition? Defect → Replace.
NO
NO
Is there refrigerant stagnation? Compressor lock → Replace.
YES
NO Check TE, TS sensors and PMV.
Does PMV correctly operate? Detect → Replace.
YES

Check outdoor P.C.B MCC-1665.


Defect → Replace.

- 88 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)

[1E] **z* [Discharge temp. error]

Is there gas leak? YES Repair defective position.


Is there refrigerant shortage? Recharge refrigerant.
NO
NO Repair defective position.
Is PMV under correct conditions? Replace defective part.
YES

YES Remove and improve


Does an abnormal overload happen? the cause of overload.
NO

Is connection of CN600 on P.C.B. MCC-1665? NO Correct connector.


Is resistance value of TD sensor correct? Sensor error → Replace.
YES

Check outdoor P.C.B MCC-1665.


Defect → Replace.

[1F] ** [Compressor break down]

Is AC mains voltage correct? NO Check wiring construction.


(198 to 264V) Ask repair of power supply.
YES

Is wire connection correct?


Compressor lead NO Check wire connection
(Board side, Compressor Side), and correct it.
Reactor lead, Power supply lead.
YES
YES Remove and improve
Does an abnormal overload happen? the cause of overload.
NO

Check outdoor P.C.B MCC-1645.


Defect → Replace.

- 89 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[20] ∗ There is a possibility that it is one of the following errors.
Confirm LED on display P.C. board (MCC-1646) to judge which error it
is. PMV error for A room, B room, C room, D room, E room.

zz{** [PMV error for A room]

NO Repair defective position.


Is PMV under correct conditions? Replace defective part.
YES

Check temp. sensor of A room indoor unit? Error Correct connector.


TA sensor, TC sensor Sensor error → Replace.
OK

Check outdoor P.C.B. MCC-1665


and indoor A room P.C. board.
Defect → Replace.

{*** [PMV error for B room]

NO Repair defective position.


Is PMV under correct conditions? Replace defective part.
YES

Check temp. sensor of B room indoor unit? Error Correct connector.


TA sensor, TC sensor Sensor error → Replace.
OK
Check outdoor P.C.B. MCC-1665
and indoor B room P.C. board.
Defect → Replace.

z{*** [PMV error for C room]

NO Repair defective position.


Is PMV under correct conditions? Replace defective part.
YES

Check temp. sensor of C room indoor unit? Error Correct connector.


TA sensor, TC sensor Sensor error → Replace.
OK

Check outdoor P.C.B. MCC-1665


and indoor C room P.C. board.
Defect → Replace.

- 90 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[21] ∗ There is a possibility that it is one of the following errors.
Confirm LED on display P.C. board (MCC-1646) to judge which error it is. (1) high-pressure SW system error,
(2) power supply error (Vdc), (3) high-pressure protective operation, (4) case thermo operation.
*{ [High pressure SW system error]
High pressure protective operation.
NO NO
Doesn’t high pressure switch Wiring check,
operate? Is circuit wiring normal? Correct.
YES YES
NO
Are parts of Parts check
high pressure switch normal? Defective → Replace
YES
NO
Is service valve fully opened? Open service valve fully.
YES

Reset the power supply and B ← Cooling operation


then do a trial operation according
to the season. C ← Heating operation

Check IPDU PC board


B Cooling operation. Defective → Replace

NO NO
Does cooling outdoor fan Is there no fan breakage
normally operate? or coming-off?
YES YES

Repair defective position.

Connection of connectors,
IPDU, Fan motor, Wiring.

Is there any element


which blocks heat exchanger YES
Elimination of
of the outdoor unit? blocking element
 Clogging of heat exchanger
 Short circuit
NO
Overcharge of refrigerant/
Clogging/Pipe breakage/
Abnormal overload

Heating operation

NO Are connections of NO
Does the heating indoor fan
normally operate? connectors,capacitors
and fan motor normal?
YES
YES

Is there any element which


blocks indoor heat exchanger? YES
Elimination of Repair
 Filter clogging blocking element defective position.
 Clogging of heat exchanger
 Short circuit
NO

Clogging by refrigerant Are characteristics NO


overcharge/Pipe breakage/ of TC and TCJ sensor
Abnormal overload resistance value normal?

YES

Check indoor P.C. board Replace


Defective → Replace TC or TCJ sensor.

- 91 -
FILE NO. SVM-15102

11-7. TROUBLESHOOTING
RAS-2M18S3AV-A
1. Before Troubleshooting
Each model corresponds to DRED (Demand response enabling device) by AS/NZS 4755.3.1.
DRM1, DRM2 and DRM3 are executed as follows, upon directions from the power company,
Be sure to confirm they are not operated before usually troubleshooting.

Air conditioner demand response


Demand response mode Description
DRM1 Compressor off
DRM2 E30m ≤ R × 0.50 × 0.5
DRM3 E30m ≤ R × 0.75 × 0.5
*1: E30m = total electrical energy (kWh) used by the all conditioner for all purposes (including compressors,
controls and fans) over a 30 min period.
*2: R = rated input electrical power of the air conditioner (kW) at rated capacity in the mode in which it is
operating during the demand response event (i.e. cooling or heating).

2. Troubleshooting Procedure
When a symptom such as the following table is found without a check code is not displayed on the remote
controller, there is a possibility that a demand operation or demand P.C. board is failed, therefore diagnose it
according to the following diagram.
No. Operating conditions of air conditioner

1 Each condition is within the operating condition,


but the compressor does not work.

2 Cooling/Heating of the room is poor

Diagnosis when compressor does not work Diagnosis when cooling/heating is poor
Disconnect the Disconnect the
connecting wiring connecting wiring
of DRED. of DRED.

YES Normal YES Normal


Compressor works. (Demand operation) Cooling/heating (Demand operation)
or DRED is failed. improved. or DRED is failed.

NO NO

NO Demand Abnormal cycle


LED of the demand P.C. board is failed. system, etc. *1
P.C. board is on. ∗ Refer to next page
YES

Remove wiring of
CN105 on DRED
P.C. board.

NO Indoor unit YES


Compressor works. satisfies ON conditions Inverter Ass’y
of the compressor. is failed *1

YES NO
When a failure with *1 appears,
advance the diagnosis further according
Exchange of Indoor thermostat to the basic service manual.
Demand P.C. board is off.

- 92 -
FILE NO. SVM-15102

Troubleshooting for Demand Unit


Demand
P.C. board
is failed.

Fuse YES Exchange of transformer,


F100 is melted. exchange of Demand
P.C. board

NO

Take off wiring of YES Exchange of transformer,


CN102. Short-circuit is exchange of Demand
found between “~” and P.C. board
“~” of DB100.

NO

Short-circuit is
found between 1 and 2 YES
pins of connector connected to Exchange of transformer
CN102 of
transformer.

NO

Exchange of
Demand
P.C. board

- 93 -
FILE NO. SVM-15102

11-8. Inspection of the Main Parts

[1] Sensor characteristic table

100
90
80
TD
Resistance value (kΩ)

70
TD : Discharge temp. sensor
60 TO : Outdoor temp. sensor
TE : Outdoor heat exchanger temp. sensor
50 TS : Suction temp. sensor
40 TGa to TGc : Gas side temp. sensor

30
20
10 TO, TE, TS, TGa to TGc

0
0 10 20 30 40 50
Temperature (˚C)

Outdoor Unit

No. Part name Checking procedure


1 Compressor Measure the resistance value of each winding by using the tester.
(Model : DA136A1T-40N) Red
Position Resistance value
Red - White
White - Black 0.68 ± 0.03Ω
Black - Red
White Black
Under 20°C

2 Outdoor fan motor Measure the resistance value of winding by using the tester.
(Model : ICF-140-43-4R) Red
Position Resistance value
Red - White
White - Black 21 ± 1.05Ω
Black - Red
White Black
For details, refer to Section 11-10.

3 Compressor thermo. Bimetal type Check conduction by using the tester.


(Model : CS-12AL)

4 High pressure switch Check conduction by using the tester.


(Model : ACB-4UB83W)

5 Outdoor temperature sensor (TO), Disconnect the connector, and measure resistance value with the tester.
pipe temperature sensor (Normal temperature)
(TGa, TGb, TGc), discharge
temperature sensor (TD), suction Temperature 10°C 20°C 25°C 40°C 50°C
temperature sensor (TS), Sensor
evaporator temperature sensor TD (kΩ) 105 64 51 27 18
(TE), TO, TE, TS (kΩ) 20.6 12.6 10.0 5.1 3.4
TGa to TGc (kΩ) 20.0 12.5 10.0 5.3 3.6

- 94 -
FILE NO. SVM-15102

11-10. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
1. Symptom
• Outdoor fan motor does not rotate.
• Outdoor fan motor stops within several tens seconds though it started rotating.
• Outdoor fan motor rotates or does not rotate according to the position where the fan stopped, etc.
Remote controller check code “02 : Outdoor block, 1A : Outdoor fan drive system error”

2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding error of the outdoor fan motor
3) Position-detect circuit error inside of the outdoor fan motor
4) Motor drive circuit error of the outdoor P.C. board

3. How to simply judge whether outdoor fan motor is good or bad

Turn OFF the breaker.

Disconnect connector of the outdoor fan motor


from P.C. board, MCC-1645.

Does the fan rotate without trouble NO


when rotating it with hands?
YES

If the resistance value between


1 (Red lead) – 2 (White lead)
2 (White lead) – 3 (Black lead) NO
3 (Black lead) – 1 (Red lead)
of the connector
(CN300 : Motor winding)
is 17 to 25Ω, it is normal.

YES

Fan motor is normal. Fan motor error

(Outdoor P.C. board error)

NOTE
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.

- 95 -
FILE NO. SVM-15102

11-11. How to check the DRC operation


1. Symptom
• DRC can't operate.
2. Cause
The following causes are considered when the DRC does not normally operate.
1) Transformer failure
2) Connecting of DRED wire failure
3) DRC board failure
3. How to simply judge whether DRC operation is good or bad

Turn OFF the breaker.

Disconnect two connectors (CN101) and (CN102)


of the transformer from the DRC board.

Check the resistance value primary


side between
1 (Yellow lead) - 2 (Orange lead) NO
of the primary side connector
(CN101 : Primary winding)
is 1 to 1.5kΩ, it is normal.

YES
Check the resistance value secondary
side between
1 (Blue lead) - 2 (White lead) NO
of the secondary side connector
(CN102 : Secondary winding)
is 2 to 5Ω, it is normal.

YES

Transformer is normal. ReplaceTransformer

Connect transformer connector


to CN101 & CN102 on DRC board

Turn ON the breaker

NO
Does LED D101 be bright? Replace DRC board

YES

Check voltage at CN105 by use jumper jump at


COM - DRM1 voltage at CN105 is 0 to 0.2V
NO Replace main
COM - DRM2 voltage at CN105 is 1.5 to 2V P.C. board
COM - DRM3 voltage at CN105 is 3 to 4V
it is normal.

YES
DRC & Transformer
operates normally

- 96 -
FILE NO. SVM-15102
<MCC-1645>

Lead wire for grounding Electrolytic capacitors(760μF/400V)


P07(Black)

Power supply connecting lead wire Lead and connecter for Reactor Lead and connecter for Reactor
P01(Black), P02(White) P16,P17(White) P21,P22(Gray)

Power supply protective fuse


F01(250V,25A)

Varistor protective Fuse


F03(250V,3.15A,plastic case)

Case thermo connector


CN500(Blue)

4-way valve connector


Compressor leads
CN704(White)
P04(Black)
P05(White)
P06(Red)

High pressure switch connector


CN501(Green)

UART communication connector


CN806(Blue)

Fan motor connector Power circuit protective Fuse Jumper for model
CN300 F03(250V,3.15A,plastic case) J800-803

- 97 -
<MCC-1665>

Indoor/Outdoor communication
wire protective Fuse
F03(250V,3.15A,plastic case)
Power, Alarm display LED
D801(Red)

Indoor/Outdoor communication signal LED UART communication connector


D501,D508,D515(Green,Outdoor→Indoor) CN802(Blue)

Connector for display


CN805(White)

Demand response connector


CN809(Pink)

Temp. sensor connector


TS CN603(White)
TO CN602(White)
TE CN601(White)
TD CN600(White)

TGC CN606(Green)
TGB CN605(Red)
TGA CN604(Yellow)

Power supply connecting PMV connector


connector A room CN700(Yellow)
CN01(Red) B room CN701(Red)
C room CN702(Green)
Indoor/Outdoor communication Indoor/Outdoor communication signal LED
connector CN02(Black) D502,D511,D517(Orange,Indoor→Outdoor)

- 98 -
11-12 '50RSHUDWLRQ$61=6
'5&%RDUG/D\RXW

+12V GND

&RQQHFWLQJ0RGH
COM-DRM1 (Demand Response Mode 1)
Operation in this mode is compressor off
COM-DRM2 (Demand Response Mode 2)
Operation in this mode is the air conditioner continues to cool or heat, by the electrical energy consumed is
not more than 50% of the total electrical energy.
COM-DRM3 (Demand Response Mode 3)
Operation in this mode is the air conditioner continues to cool or heat, by the electrical Hnergy comsumed is
not more than 75% of the total electrical energy.

DRC operation will concern with current release

RAS-2M18S3AV-A

DRM Cooling Heating

DRM 1 Compressor stop Compressor stop

DRM 2 2.5A 2.4A

DRM 3 3.8A 3.2A

- 99 -
FILE NO. SVM-15102
12. HOW TO REPLACE THE MAIN PARTS
12-1. Outdoor Unit
No. Part name Procedure Remarks
① Common
procedure

Never forget to put on the gloves at working time;


otherwise an injury will be caused by the parts etc.

1.Detachment
1) Stop operation of the air conditioner,
and turn off the main switch of the
breaker for air conditioner.
2) Remove the valve cover.
(ST1TØ4×10L 5pcs.)
• After removing screw, remove the
valve cover pulling it downward.
3) Remove the upper cabinet.
(ST1TØ4×10L 5pcs.)
• After removing screws, remove the
upper cabinet pulling it upward.
4) Remove the terminal cover.
(ST1TØ4×10L 2pcs.)
5) Remove the cord clamp.
(ST2TØ4×10L 2pcs.)
6) Remove the power supply cord and the indoor/
outdoor connecting cable from terminal.

2.Attachment
1) Attach the power supply cord and the indoor/
outdoor connecting cable to terminal.
2) Attach the cord clamp.
(ST2TØ4×10L 2pcs.)
3) Attach the terminal cover.
(ST1TØ4×10L 2pcs.)
4) Attach the water-proof cover.

The water-proof cover must be attached without


fail in order to prevent rain water, etc. from
entering inside the outdoor unit.
How to mount the water‐proof cover

5) Attach the upper cabinet.


(ST1TØ4×10L 5pcs.)
6) Attach the valve cover.
(ST1TØ4×10L 5pcs.)
・Set hook claws of the valve cover to square
holes (at 3 positions) of the main unit, and
attach it pushing upward.

- 100 -
FILE NO. SVM-15102

No. Part name Procedure Remarks


② Front 1.Detachment
Motor base
cabinet 1) Perform work 1 of ①.
2) Remove the front cabinet. Inverter cover
(ST1TØ4×10L 2pcs. : fix to motor base)
(ST1TØ4×10L 1pc. : fix to inverter cover)
(ST1TØ4×10L 4pcs. : fix to base plate)
• The front cabinet is fitted into the side cabinet
(left) at the front left side so pull up the top of
the front cabinet to remove it.

Front cabinet
Side cabinet(right)

2.Attachment
1) Insert the claw on the front left side into the side
into the side cabinet (left).
2) Hook the bottom part of the front right side onto
the concave section of the base plate.
Insert the claw of the side cabinet (right) into the
square hole in the front cabinet.
3) Return the screws that were removed above to
their original positions, and attach them.

- 101 -
FILE NO. SVM-15102

No. Part name Procedure Remarks


③ Inverter 1) Perform works 1 of ① and ②.
assembly

Never disassemble the inverter until 1minute


after the power supply was turned off because
there is a fear that an electric shock may occur.

2) Remove screws.
(ST1TØ4×10L 2pcs. : fix to side cabinet (right))
(ST1TØ4×10L 2pcs. : fix to motor base)
(ST1TØ4×10L 1pc. : fix to partition)

3) Remove the cover under inverter box.


(ST1TØ4×10L 1pc.)
Cover under inverter box
4) Disconnect the leads connected to the other parts
from the inverter assembly.
• Lead connected to compressor (3P : white)
• Lead connected to reactor (2P×2 : white)

5) Cut the banding band (3pcs.)

6) Remove the black color lead wire.


(ST2TØ4×8L 1pc.)

7) Remove the duct cover of inverter box.


(ST1TØ4×10L 2pcs.)
Band
8) Remove the inverter box and inverter cover.

9) Remove the power supply cable from the


power supply terminal block.
• Power supply lead L : black
• Power supply lead N : white

- 102 -
FILE NO. SVM-15102

No. Part name Procedure Remarks


③ Inverter 10) Disconnect the leads connected to the other
assembly parts from the P.C. assembly.
(continued)

These connectors have the lock. The lock must


be released before they are disconnected.

Main P.C. board


CN300 : Outdoor fan motor (3P : white)
CN500 : Thermostat for compressor (2P : blue)
CN501 : High pressure switch (3P : green)
CN704 : 4 way valve coil (2P : white)
Control P.C. board
CN01 : AC-IN (2P : Red)
CN02 : Sirial connunication (3P : Black)
CN600 : TD sensor (3P : white)
CN601 : TE sensor (2P : white)
CN602 : TO sensor (2P : white)
CN603 : TS sensor (3P : white)
CN604 : TGa sensor (2P : yellow)
CN605 : TGb sensor (2P : red)
CN606 : TGc sensor (2P : green)
CN609 : Demand response connector (3P : pink)
CN700 : PMV A (6P : yellow)
CN701 : PMV B (6P : red)
CN702 : PMV C (6P : green)
CN805 : Display P.C. board (10P : white)

Connected connector of main and control


CN806 and CN802 (5P : blue)

11) Remove the heatsink.


(ST2TØ3×12L 5pcs.)

12) Remove the PCB base.

When mounting the new control board assembly,


ensure that the P.C. board is inserted properly into
the P.C. board support groove.

- 103 -
FILE NO. SVM-15102

No. Part name Procedure Remarks


④ Side cabinet 1.Side cabinet (right)
1) Perform works 1 of ① and ②.
2) Remove screws.
(ST1TØ4×10L 2pcs. : fix to inverter assembly)
(ST1TØ4×10L 4pcs. : fix to valve plate)
(ST1TØ4×10L 2pcs. : fix to base plate)

2.Side cabinet (left)


1) Perform works 1 of ① and ②.
2) Remove screws.
(ST1TØ4×10L 2pcs. : fix to heat exchanger)
(ST1TØ4×10L 1pc. : fix to base plate)

⑤ Fan motor 1) Perform works 1 of ① and ②.


2) Remove the flange nut and the propeller fan.
Motor base
• Flange nut is loosened by turning clockwise.
(To tighten the flange nut, turn counterclockwise.)
3) Disconnect the connector of fan motor from the Propeller fan
inverter. Fan motor
4) Remove screws.
(ST2TØ4×20L 4pcs.)
・Hold by hands so that the motor does not fall.

・Precautions when assembling the propeller fan.


Tighten the flange nut using a tightening torque
of 4.9 N•m.
Flange nut

- 104 -
FILE NO. SVM-15102

No. Part name Procedure Remarks


⑥ Compressor 1) Perform works from ① to ⑤.
2) Recover the refrigerant gas form the outdoor unit. Partition
3) Remove partition.
(ST1TØ4×10L 5pcs.)
4) Remove the sound-insulation material.
5) Remove terminal cover of the compressor, and
disconnect lead wire of the compressor and the
comp. thermo. assembly.
6) Remove pipe connected to the compressor with
a burner.
• Take care to keep the 4 way valve away from
naked flames. (Otherwise, it may malfunction.)
7) Remove screws.
(ST1TØ4×10L 1pc. : fix to heat exchange) Valve
Compressor fixing
(ST1TØ4×10L 2pcs. : fix to valve fixing plate)
plate
8) Pull upward the refrigeration cycle.
9) Remove NUT (3 pcs.) fixing the compressor.

・Precautions when assembling the compressor.


Tighten the compressor nuts using a tightening
torque of 9 N•m.

⑦ Reactor 1) Perform works from ① to ③.


2) Remove reactors. Reactors
(ST1TØ4×10L 4pcs.)

- 105 -
FILE NO. SVM-15102

No. Part name Procedure Remarks


⑧ PMV coil 1.Detachment
1) Perform works from ① to ④.
2) Remove the coil by pulling it up from PMV body.

2. Attachment
1) When assembling the coil into the PMV body,
ensure that the coil lock is installed properly in
the pipe.

Match the identification color with PMV body and


coil.
A room unit is yellow.
B room unit is red.
C room unit is green.

<Handling precaution>
When handling the parts, do not pull the leads.
When removing the coil from the valve body, use your
hand to secure the body in order to prevent the pipe
from being bent out of shape.

⑨ Fan guard 1.Detachment


1) Perform works ① and ②.
2) Remove the front cabinet, and put it down so
that fan guard side directs downward.

Perform work on a corrugated cardboard,


cloth, etc. to prevent flaw to the product.

3) Remove the hooking claws by pushing minus


screwdriver according to the arrow mark in the
right figure, and remove the fan guard.

2. Attachment
1) Insert claws of the fan guard in the holes of the
front cabinet. Push the hooking claws
(9 positions) by hands and fix the claws.

All the attaching works have completed.


Check that all the hooking claws are fixed to
the specified positions.

- 106 -
FILE NO. SVM-15102

No. Part name Procedure Remarks


⑩ TE sensor (outdoor heat exchanging temperature sensor)
• Attachment
With the sensor leads pointing in the direction shown in the figure,
install the sensor onto the condenser output pipe.

⑪ TS sensor (Suction pipe temperature sensor)


• Attachment
With its leads pointing in the direction shown in the figure
and install sensor onto the suction pipe.

⑫ TD sensor (Discharge pipe temperature sensor)


• Attachment
With its leads pointed in the direction shown in the figure, install the sensor facing downward onto the
vertical straight pipe part of the discharge pipe.

⑬ TO sensor (Outside air temperature sensor)


• Attachment
Insert the outdoor air temperature sensor into the holder, and install the holder onto the heat exchanger.

⑭ TGa/TGb/TGc sensor (Gas side pipe temperature sensor)


• Attachment
With its leads pointing in the direction shown in the figure, and install the sensor onto the straight pipe
part of gas side pipe. Match the sensor protective tube colors with the pipe marking colors and install
the sensors. TGa is yellow,TGb is red, and TGc is green.

During the installation work (and on its completion), take care not to damage the coverings
of the sensor leads on the edges of the metal plates or other parts. It is dangerous for
these coverings to be damaged since damage may cause electric shocks and/or a fire.
After replacing the parts, check whether the positions where the sensors were installed are the proper
positions as instructed. The product will not be controlled properly and trouble will result if the sensors
have not been installed in their proper positions.

- 107 -
FILE NO. SVM-15102

No. Part name Procedure Remarks


⑮ High pressure 1.Detachment
switch 1) Perform work of ①.
2) Recover the refrigerant gas form the outdoor unit.
3) Perform work of ②, ③, ④ and ⑤.
4) Remove the sound-insulation material and partition.
5) Remove the high pressure switch by the burner.

Take care that the electric parts, 4 way valve,


butyle, compressor, accum tank, heat exchanger,
and etc. are not caught by flame.
(Otherwise pperation trouble may occur.)

1.Attachment
・Be sure not to burn lead wire of the high pressure
switch.

Adjust the temperature of the hight pressure


switch to below 100ºC during the brazing. Use
Protective plate
the wet towel for cooling.
Use the protective plate for the brazing.

High pressure switch

Wet towel

- 108 -
FILE NO. SVM-15102
*RAS-2M18S3AV-A only
No. Part name Procedure Remarks
⑯ Demand P.C.
board

Never forget to put on the gloves at working time;


otherwise an injury will be caused by the parts etc.

When working, be sure to use the insulate tools and


put on the insulated gloves.

Never disassemble the inverter until 1minute


after the power supply was turned off because
there is a fear that an electric shock may occur.

1.Detachment
1) Perform work of ① and ②.
2) Remove the front cover of inverter assembly.
3) Remove the DRC assembly.
(ST1TØ4×10L 1pc.)
Cover under inverter box
4) Remove the cover under inverter box.
(ST1TØ4×6L 2pcs.)
5) Remove the connector of the Demand P.C. board.
CN100 : Power supply (3P, White)
CN101 : Step‐down transformer (3P, Yellow)
CN102 : AC17V supply (2P, White)
CN105 : DRC signal output (2P, White)
COM terminal: Red lead wire
DRM1 terminal: White lead wire
DRM2 terminal: Black lead wire
DRM3 terminal: Blue lead wire

These connectors have the lock. The lock must be


released before they are disconnected.

6) Remove the black color lead wire.


(ST2TØ4×8L 1pc.)

7) Remove the Demand P.C. board from the fixture.

8) Exchange the Demand P.C. board with a new one.

Using the bundling band being on the market, be


sure to bind the position which was bound.

- 109 -
FILE NO. SVM-15102

13. EXPLODED VIEWS AND PARTS LIST


13-1. Outdoor Unit
RAS-3M18S3AV-E, RAS-2M18S3AV-E, RAS-2M14S3AV-E

Location Part Location Part


Description Description
No. No. No. No.
1 43T00559 FRONT CABINET 16 43T46347 BODY PMV
2 43T00560 LEFT CABINET 17 43T63329 COIL PMV
3 43T42345 BASE PLATE ASSEMBLY 18 43T58306 REACTOR
4 43T00561 UPPER CABINET 20 43T20331 PROPELLER FAN
5 43T19349 FAN GUARD 21 43T21375 FAN MOTOR
6 43T00673 PACKED VALVE COVER ASSEMBLY 22 43T47001 NUT FLANGE
7 43T19350 HANDLE 23 43T97001 NUT
8 43T41484 COMPRESSOR 24 43T49335 RUBBER CUSHION
9 43T43530 CONDENSOR ASSEMBLY 25 43T46424 4 WAY VALVE
10 43T46358 VALVE;PACKED 6.35 DIA 26 43046571 COIL-V-3WAY
11 43T46366 VALVE;PACKED 9.52 DIA 27 43T63319 HOLDER,SENSOR
11 43T46374 VALVE;PACKED 12.7DIA(H4) 28 43T79305 DRAIN NIPPLE
(for RAS-3M18S3AV-E) 29 43T39363 MOTOR BASE CONNECTION PLATE
12 43T47403 BONNET, 6.35 DIA 31 43T63317 HOLDER,SENSOR
13 43T47404 BONNET, 9.52 DIA 33 43T19351 FIN GUARD
13 43T47405 BONNET, 12.7 DIA(for RAS-3M18S3AV-E) 34 43T54319 BIMETAL-THERMO
14 43T02303 FIXING PLATE VALVE ASSEMBLY 35 43T63005 HOLDER;THERMOSTAT;BIMETAL
15 43T00672 RIGHT SIDE CABINET ASSEMBLY 36 43T85591 MARK-T

- 110 -
FILE NO. SVM-15102

13-2. Outdoor Unit


RAS-3M18S3AV-TR, RAS-2M18S3AV-TR, RAS-2M14S3AV-TR

Location Part Location Part


Description Description
No. No. No. No.
1 43T00559 FRONT CABINET 17 43T63329 COIL PMV
2 43T00560 LEFT CABINET 18 43T58306 REACTOR
3 43T42345 BASE PLATE ASSEMBLY 20 43T20331 PROPELLER FAN
4 43T00561 UPPER CABINET 21 43T21375 FAN MOTOR
5 43T19349 FAN GUARD 22 43T47001 NUT FLANGE
6 43T00673 PACKED VALVE COVER ASSEMBLY 23 43T97001 NUT
7 43T19350 HANDLE 24 43T49335 RUBBER CUSHION
8 43T41484 COMPRESSOR 25 43T46424 4 WAY VALVE
9 43T43530 CONDENSOR ASSEMBLY 26 43046571 COIL-V-3WAY
10 43T46358 VALVE;PACKED 6.35 DIA 27 43T63319 HOLDER,SENSOR
11 43T46366 VALVE;PACKED 9.52 DIA 28 43T79305 DRAIN NIPPLE
11 43T46374 VALVE;PACKED 12.7DIA(H4) 29 43T39363 MOTOR BASE CONNECTION PLATE
12 43T47403 BONNET, 6.35 DIA 31 43T63317 HOLDER,SENSOR
13 43T47404 BONNET, 9.52 DIA 33 43T19351 FIN GUARD
13 43T47405 BONNET, 12.7 DIA 34 43T54319 BIMETAL-THERMO
14 43T02303 FIXING PLATE VALVE ASSEMBLY 35 43T63005 HOLDER;THERMOSTAT;BIMETAL
15 43T00672 RIGHT SIDE CABINET ASSEMBLY 36 43T85591 MARK-T
16 43T46347 BODY PMV

- 111 -
FILE NO. SVM-15102

13-3. Outdoor Unit


RAS-2M18S3AV-A

Location Part Location Part


Description Description
No. No. No. No.
1 43T00559 FRONT CABINET 18 43T58306 REACTOR
2 43T00560 LEFT CABINET 20 43T20331 PROPELLER FAN
3 43T42345 BASE PLATE ASSEMBLY 21 43T21375 FAN MOTOR
4 43T00561 UPPER CABINET 22 43T47001 NUT FLANGE
5 43T19349 FAN GUARD 23 43T97001 NUT
6 43T00673 PACKED VALVE COVER ASSEMBLY 24 43T49335 RUBBER CUSHION
7 43T19350 HANDLE 25 43T46424 4 WAY VALVE
8 43T41484 COMPRESSOR 26 43046571 COIL-V-3WAY
9 43T43530 CONDENSOR ASSEMBLY 27 43T63319 HOLDER,SENSOR
10 43T46358 VALVE;PACKED 6.35 DIA 28 43T79305 DRAIN NIPPLE
11 43T46366 VALVE;PACKED 9.52 DIA 29 43T39363 MOTOR BASE CONNECTION PLATE
12 43T47403 BONNET, 6.35 DIA 31 43T63317 HOLDER,SENSOR
13 43T47404 BONNET, 9.52 DIA 33 43T19351 FIN GUARD
14 43T02303 FIXING PLATE VALVE ASSEMBLY 34 43T54319 BIMETAL-THERMO
15 43T00672 RIGHT SIDE CABINET ASSEMBLY 35 43T63005 HOLDER;THERMOSTAT;BIMETAL
16 43T46347 BODY PMV 36 43T85591 MARK-T
17 43T63329 COIL PMV

- 112 -
FILE NO. SVM-15102

13-2. Inverter Assembly


RAS-3M18S3AV-E, RAS-3M18S3AV-TR

Location Part Location Part


Description Description
No. No. No. No.
701 43T6V639 PCB BORAD 711 43T50352 TEMPERATURE SENSOR
702 43T6V640 PCB BORAD 712 43T50353 TEMPERATURE SENSOR
703 43T61325 BASE,PC BORAD 713 43T50360 TC-SENSOR(TO)
704 43T61320 BASE, PC BOARD 714 43T50334 TEMPERATURE SENSOR
705 43T6V418 PC BOARD ASSY 715 43T50361 SENSOR-TEMP
706 43T60423 TERMINAL, 6P 716 43T50362 SENSOR-TEMP
708 43T60422 REACTOR 717 43T50363 SENSOR-TEMP
709 43T60426 FUSE 718 43T63319 HOLDER,SENSOR
710 43T60425 FUSE-HOLDER 719 43T63317 HOLDER,SENSOR

- 113 -
FILE NO. SVM-15102

13-3. Inverter Assembly


RAS-2M18S3AV-E, RAS-2M14S3AV-E

Location Part Location Part


Description Description
No. No. No. No.
701 43T6V639 PCB BORAD 710 43T60425 FUSE-HOLDER
702 43T6V640 PCB BORAD 711 43T50352 TEMPERATURE SENSOR
703 43T61325 BASE,PC BORAD 712 43T50353 TEMPERATURE SENSOR
704 43T61320 BASE, PC BOARD 713 43T50360 TC-SENSOR(TO)
705 43T6V418 PC BOARD ASSY 714 43T50334 TEMPERATURE SENSOR
706 43T60423 TERMINAL, 6P 715 43T50361 SENSOR-TEMP
707 43T60427 Terminal block,3P,20A 716 43T50362 SENSOR-TEMP
708 43T60422 REACTOR 718 43T63319 HOLDER,SENSOR
709 43T60426 FUSE 719 43T63317 HOLDER,SENSOR

- 114 -
FILE NO. SVM-15102

13-4. Inverter Assembly


RAS-2M18S3AV-A

Location Part Location Part


Description Description
No. No. No. No.
701 43T6V639 PCB BORAD 713 43T50360 TC-SENSOR(TO)
702 43T6V640 PCB BORAD 714 43T50334 TEMPERATURE SENSOR
703 43T61325 BASE,PC BORAD 715 43T50361 SENSOR-TEMP
704 43T61320 BASE, PC BOARD 716 43T50362 SENSOR-TEMP
705 43T6V418 PC BOARD ASSY 718 43T63319 HOLDER,SENSOR
706 43T60423 TERMINAL, 6P 719 43T63317 HOLDER,SENSOR
707 43T60427 Terminal block,3P,20A 721 43T6V638 PCB BORAD
708 43T60422 REACTOR 722 43T58323 TRANSFORMER (TT-02 VRK)
709 43T60426 FUS 723 43T95302 SPACER(EDGE)
710 43T60425 FUSE-HOLDER 724 43T61318 CARD-EDGE(CONVEX)
711 43T50352 TEMPERATURE SENSOR 725 43T60448 TERMINAL
712 43T50353 TEMPERATURE SENSOR

- 115 -

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