東芝 變頻分離式冷 (暖) 氣機 Sm Ras-2m18s3av-A Ims-1503280188
東芝 變頻分離式冷 (暖) 氣機 Sm Ras-2m18s3av-A Ims-1503280188
東芝 變頻分離式冷 (暖) 氣機 Sm Ras-2m18s3av-A Ims-1503280188
SVM-15102
SERVICE MANUAL
AIR-CONDITIONER
SPLIT TYPE
RAS-3M18S3AV-E,-TR
RAS-2M18S3AV-E,-TR,-A
RAS-2M14S3AV-E,-TR
R410A
October, 2015
FILE NO. SVM-15102
CONTENTS
2. SPECIFICATIONS ........................................................................ 5
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FILE NO. SVM-15102
1. SAFETY PRECAUTIONS
The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents
(Indications/Illustrated marks), and keep them.
[Explanation of indications]
Indication Explanation
Indicates contents assumed that an imminent danger causing a death or serious injury of
DANGER the repair engineers and the third parties when an incorrect work has been executed.
Indicates possibilities assumed that a danger causing a death or serious injury of the
WARNING repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.
Indicates contents assumed that an injury or property damage (∗) may be caused on the
CAUTION repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.
∗ Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet
Mark Explanation
CAUTION
New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT
DESTROY OZONE LAYER.
R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because
the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the
adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during
installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into
the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port
on main unit and installation tools are different from those used for the conventional refrigerant units.
Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new
and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does
not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings
and possible impurities in existing piping.
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FILE NO. SVM-15102
CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY
A switch or circuit breaker that can disconnect all poles must be included in the fixed wiring.
Be sure to use an approved circuit breaker or switch.
DANGER
• The manufacturer shall not assume any liability for the damage caused by not observing the
description of this manual.
• Ask an authorized dealer or qualified installation professional to install/maintain the air conditioner.
INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK.
MAKE SURE ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CORRECTLY CONNECT THE CONNECTING CABLE. IF THE CONNECTING CABLE IS INCORRECTLY CON-
NECTED, ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THAT THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE SERVICE AND INSTALLA-
TION. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE TO FOL-
LOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT THE INDOOR UNIT FROM OVERHEATING AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT RESISTORS, FUR-
NACE, STOVES, ETC.
• WHEN MOVING THE AIR-CONDITIONER FOR INSTALLATION IN ANOTHER PLACE, BE VERY CAREFUL NOT
TO ALLOW THE SPECIFIED REFRIGERANT (R410A) TO BECOME MIXED WITH ANY OTHER GASEOUS
BODY INTO THE REFRIGERATION CIRCUIT. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT,
THE GAS PRESSURE IN THE REFRIGERATION CIRCUIT WILL BECOME ABNORMALLY HIGH AND IT MAY
RESULT IN THE PIPE BURSTING AND POSSIBLE PERSONNEL INJURIES.
• IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE SERVICE WORK AND
THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS
HEATED, SUCH AS BY FIRE, GENERATION OF POISONOUS GAS MAY RESULT.
WARNING
• Do not use any refrigerant different from the one specified for complement or replacement.
Otherwise, abnormally high pressure may be generated in the refrigeration cycle, which may result in a failure or
explosion of the product or an injury to your body.
• Never modify this unit by removing any of the safety guards or bypass any of the safety interlock switches.
• Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
• After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source such as a cooking range, noxious gas may generate.
• The electrical work must be performed by a qualified electrician in accordance with the Installation
Manual. Make sure the air conditioner uses an exclusive circuit.
An insufficient circuit capacity or inappropriate installation may cause fire.
• When wiring, use the specified cables and connect the terminals securely to prevent external forces
applied to the cable from affecting the terminals.
• Be sure to provide grounding.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
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FILE NO. SVM-15102
CAUTION
• Exposure of unit to water or other moisture before installation may result in an electrical short.
Do not store in a wet basement or expose to rain or water.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise or discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
2. SPECIFICATIONS
The indoor and outdoor units that can be used in combination are shown in the tables below.
NOTES
A 1-room connection is not an option for the indoor units (you cannot connect only one indoor unit).
Be sure to connect indoor unit in two or more.
2-1. Specifications
<Heat Pump Models>
RAS-3M18S3AV-E, -TR
Unit model Outdoor RAS- 3M18S3AV-E, -TR
Connection indoor unit of this specification RAS- B16N3KV2-E1 + B10N3KV2-E1 ×2
Cooling Capacity (kW) 5.2
Cooling Capacity range (kW) 2.4 to 6.5
Heating Capacity (kW) 6.8
Heating Capacity range (kW) 1.9 to 8.0
Power supply 1Ph,220-240V,50Hz / 1Ph,220V,60Hz
Electric characteristics Total Operation mode Cooling Heating
Running current (A) 5.64 / 5.39 / 5.17 7.54 / 7.22 / 6.92
Power consumption (W) 1170 1580
Power factor (%) 94 95
Starting current (A) 5.64 / 5.39 / 5.17
COP (Cooling/Heati 4.44 / 4.30
Operating noise Outdoor Sound pressure level (dBA) 47 / 50
(Cooling/Heating) Sound power level (dBA) 60 / 63
Outdoor unit Dimension Height (mm) 630
Width (mm) 800
Depth (mm) 300
Net weight (kg) 46
Compressor Motor output (W) 1320
Type Twin rotary type with DC-inverter variable speed control
Model DA136A1T-40N
Fan motor output (W) 43
Air flow rate (Cooling/Heating) (m³/h) 2177 / 2107
Type Flare connection
Name of refirigerant R410A
Weight of refigerant (kg) 1.50
Piping connection Outdoor unit A unit liquid side/gas side φ6.35 / φ12.7
B unit liquid side/gas side φ6.35 / φ9.52
C unit liquid side/gas side φ6.35 / φ9.52
Maximum length (per unit) (m) 25
Maximum length (total) (m) 50
Maximum chargeless length (m) 50
Maximum height difference (m) 10
Wiring connection Power supply / interconnection 3 Wires : includes earth / 4 Wires : includes earth
Usable temperature range Outdoor (Cooling/Heating) (℃) -10 to 46℃ / -20 to 24℃
Accessory Outdoor unit Installation manual 1
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.
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RAS-2M18S3AV-E, -A, -TR FILE NO. SVM-15102
Unit model Outdoor RAS- 2M18S3AV-E, -A, -TR
Connection indoor unit of this specification RAS- B16N3KV2-E1 + B13N3KV2-E1
Cooling Capacity (kW) 5.2
Cooling Capacity range (kW) 1.7 to 6.2
Heating Capacity (kW) 5.6
Heating Capacity range (kW) 1.3 to 7.5
Power supply 1Ph,220-240V,50Hz / 1Ph,220V,60Hz
Electric characteristics Total Operation mode Cooling Heating
Running current (A) 6.43 / 6.15 / 5.90 5.73 / 5.48 / 5.26
Power consumption (W) 1340 1190
Power factor (%) 95 94
Starting current (A) 6.43 / 6.15 / 5.90
COPCO (Cooling/Heati 3.88 / 4.71
P
Operating noise Outdoor Sound pressure level (dBA) 47 / 50
(Cooling/Heating) Sound power level (dBA) 60 / 63
Outdoor unit Dimension Height (mm) 630
Width (mm) 800
Depth (mm) 300
Net weight (kg) 44
Compressor Motor output (W) 1320
Type Twin rotary type with DC-inverter variable speed control
Model DA136A1T-40N
Fan motor output (W) 43
Air flow rate (Cooling/Heating) (m³/h) 2107 / 2038
Type Flare connection
Name of refirigerant R410A
Weight of refigerant (kg) 1.32
Piping connection Outdoor unit A unit liquid side/gas side φ6.35 / φ9.52
B unit liquid side/gas side φ6.35 / φ9.52
C unit liquid side/gas side -
Maximum length (per unit) (m) 20
Maximum length (total) (m) 30
Maximum chargeless length (m) 30
Maximum height difference (m) 10
Wiring connection Power supply / interconnection 3 Wires : includes earth / 4 Wires : includes earth
Usable temperature range Outdoor (Cooling/Heating) (℃) -10 to 46℃ / -20 to 24℃
Accessory Outdoor unit Installation manual 1
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.
RAS-2M14S3AV-E, -TR
Unit model Outdoor RAS- 2M14S3AV-E, -TR
Connection indoor unit of this specification RAS- B13N3KV2-E1 ×2
Cooling Capacity (kW) 4.0
Cooling Capacity range (kW) 1.6 to 4.9
Heating Capacity (kW) 4.4
Heating Capacity range (kW) 1.3 to 5.2
Power supply 1Ph,220-240V,50Hz / 1Ph,220V,60Hz
Electric characteristics Total Operation mode Cooling Heating
Running current (A) 4.04 / 3.87 / 3.71 4.14 / 3.96 / 3.79
Power consumption (W) 830 850
Power factor (%) 93 93
Starting current (A) 4.04 / 3.87 / 3.71
COP (Cooling/Heati 4.82 / 5.18
Operating noise Outdoor Sound pressure level (dBA) 45 / 46
(Cooling/Heating) Sound power level (dBA) 58 / 59
Outdoor unit Dimension Height (mm) 630
Width (mm) 800
Depth (mm) 300
Net weight (kg) 44
Compressor Motor output (W) 1320
Type Twin rotary type with DC-inverter variable speed control
Model DA136A1T-40N
Fan motor output (W) 43
Air flow rate (Cooling/Heating) (m³/h) 1863 / 1863
Type Flare connection
Name of refirigerant R410A
Weight of refigerant (kg) 1.32
Piping connection Outdoor unit A unit liquid side/gas side φ6.35 / φ9.52
B unit liquid side/gas side φ6.35 / φ9.52
C unit liquid side/gas side -
Maximum length (per unit) (m) 20
Maximum length (total) (m) 30
Maximum chargeless length (m) 30
Maximum height difference (m) 10
Wiring connection Power supply / interconnection 3 Wires : includes earth / 4 Wires : includes earth
Usable temperature range Outdoor (Cooling/Heating) (℃) -10 to 46℃ / -20 to 24℃
Accessory Outdoor unit Installation manual 1
• For performance when each indoor unit is combined with other unit, refer to the separate table.
• The specifications may be subject to change without notice for purpose of improvement.
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FILE NO. SVM-15102
2-2-1. SUMMARIES OF PRODUCT CHARACTERISTICS
RAS-2M18S3AV-A
TKHVHDLUFRQGLWLRQHUVDUHFRPPRGLWLHVIRU'5(' 'HPDQG5HVSRQVH(QDEOLQJ'HYLFH WKDWFRPSOLHVZLWK
AS/NZS 4755.3.1.
CN101 CN100
Trans-
former MCC-1653
Outdoor control
P.C. board
CN102 CN105
Locally procured
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FILE NO. SVM-15102
Transformer output
DRC signal connector CN102
transmission
connector DB100
CN105
Power supply
protection fuse
F100 (250V/3.15A)
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FILE NO. SVM-15102
2-2. Specifications of Performance When Each Indoor Units is Combined with Other Unit
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FILE NO. SVM-15102
Outdoor unit : RAS‐2M14S3AV‐E , -TR
< Cooling / 220V >
Unit capacity Total
Operating Indoor unit
(kW) Cooling capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.00 - - 2.0 400 2.32
( 1.3 - 3.0 ) ( 260 - 840 ) ( 1.54 - 4.09 )
10 - - 10 2.70 - - 2.7 640 3.39
( 1.3 - 3.2 ) ( 260 - 860 ) ( 1.54 - 4.18 )
13 - - 13 3.70 - - 3.7 1050 5.08
( 1.3 - 3.8 ) ( 260 - 1150 ) ( 1.54 - 5.55 )
2 units 07 07 - 14 2.00 2.00 - 4.0 940 4.56
( 1.6 - 4.5 ) ( 290 - 1130 ) ( 1.71 - 5.45 )
10 07 - 17 2.30 1.70 - 4.0 870 4.23
( 1.6 - 4.6 ) ( 290 - 1130 ) ( 1.71 - 5.45 )
13 07 - 20 2.60 1.40 - 4.0 850 4.14
( 1.6 - 4.7 ) ( 290 - 1140 ) ( 1.71 - 5.50 )
10 10 - 20 2.00 2.00 - 4.0 850 4.14
( 1.6 - 4.7 ) ( 290 - 1140 ) ( 1.71 - 5.50 )
13 10 - 23 2.31 1.69 - 4.0 840 4.09
( 1.6 - 4.8 ) ( 290 - 1150 ) ( 1.71 - 5.55 )
13 13 - 26 2.00 2.00 - 4.0 830 4.04
( 1.6 - 4.9 ) ( 290 - 1150 ) ( 1.71 - 5.55 )
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FILE NO. SVM-15102
< Heating / 220V >
Unit capacity Total
Operating Indoor unit
(kW) Heating capacity Power consumption Operating current
status
A B C ΣkBTU A B C (kW) (W) (A)
1 unit 07 - - 7 2.70 - - 2.7 620 3.34
( 0.9 - 4.3 ) ( 190 - 1390 ) ( 1.13 - 6.66 )
10 - - 10 4.00 - - 4.0 1120 5.41
( 0.9 - 4.4 ) ( 190 - 1360 ) ( 1.13 - 6.52 )
13 - - 13 4.40 - - 4.4 1260 6.06
( 1.0 - 4.7 ) ( 190 - 1480 ) ( 1.13 - 7.08 )
2 units 07 07 - 14 2.20 2.20 - 4.4 920 4.47
( 1.3 - 5.1 ) ( 240 - 1270 ) ( 1.42 - 6.11 )
10 07 - 17 2.53 1.87 - 4.4 910 4.42
( 1.3 - 5.1 ) ( 250 - 1250 ) ( 1.48 - 6.01 )
13 07 - 20 2.86 1.54 - 4.4 880 4.28
( 1.3 - 5.2 ) ( 250 - 1250 ) ( 1.48 - 6.01 )
10 10 - 20 2.20 2.20 - 4.4 890 4.33
( 1.3 - 5.1 ) ( 250 - 1230 ) ( 1.48 - 5.92 )
13 10 - 23 2.54 1.86 - 4.4 870 4.23
( 1.3 - 5.2 ) ( 250 - 1230 ) ( 1.48 - 5.92 )
13 13 - 26 2.20 2.20 - 4.4 850 4.14
( 1.3 - 5.2 ) ( 250 - 1220 ) ( 1.48 - 5.87 )
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FILE NO. SVM-15102
・Conditions ・Conditions
Indoor :DB27Ԩ / WB19Ԩ Indoor :DB20Ԩ
Indoor air flow : High Indoor air flow : High
Pipe length : 5m×3 Pipe length : 5m×3
3 units operating 3 units operating
220V
230V 220V
240V 230V
240V
・Conditions ・Conditions
Indoor :DB27Ԩ / WB19Ԩ Indoor :DB20Ԩ
Indoor air flow : High Indoor air flow : High
Pipe length : 5m×2 Pipe length : 5m×2
2 units operating 2 units operating
220V
220V 230V
230V
240V 240V
・Conditions ・Conditions
Indoor :DB27Ԩ / WB19Ԩ Indoor :DB20Ԩ
Indoor air flow : High Indoor air flow : High
Pipe length : 5m×2 Pipe length : 5m×2
2 units operating 2 units operating
220V 220V
230V
230V
240V
240V
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FILE NO. SVM-15102
<Cooling> <Heating>
RAS-3M18S3AV-E, -TR RAS-3M18S3AV-E, -TR
Current limited start ・Conditions
Indoor :DB20Ԩ
Indoor air flow : High
Pipe length : 5m×3
3 units operating
・Conditions
Indoor :DB27Ԩ / WB19Ԩ
Indoor air flow : High
Pipe length : 5m×3
3 units operating
・Conditions
Indoor :DB27Ԩ / WB19Ԩ
Indoor air flow : High
Pipe length : 5m×2
2 units operating
・Conditions
Indoor :DB27Ԩ / WB19Ԩ
Indoor air flow : High
Pipe length : 5m×2
2 units operating
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FILE NO. SVM-15102
・Conditions ・Conditions
Indoor :DB27Ԩ/WB19Ԩ Indoor :DB20Ԩ
Outdoor :DB35Ԩ Outdoor :DB7Ԩ/DW6Ԩ
Indoor air flow: :High Indoor air flow: :High
2 units operating 2 units operating
・Conditions ・Conditions
Indoor :DB27Ԩ/WB19Ԩ Indoor :DB20Ԩ
Outdoor :DB35Ԩ Outdoor :DB7Ԩ/DW6Ԩ
Indoor air flow: :High Indoor air flow: :High
2 units operating 2 units operating
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FILE NO. SVM-15102
3. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a
(R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small
The working pressure of the new refrigerant R410A room, it is necessary to exercise care so that,
is 1.6 times higher than conventional refrigerant even when refrigerant leaks, its concentration
(R22). The refrigerating oil is also changed in does not exceed the marginal level.
accordance with change of refrigerant, so be careful If the refrigerant gas leakage occurs and its
that water, dust, and existing refrigerant or refriger- concentration exceeds the marginal level, an
ating oil are not entered in the refrigerant cycle of oxygen starvation accident may result.
the air conditioner using the new refrigerant during 7. Be sure to carry out installation or removal
installation work or servicing time. according to the installation manual.
The next section describes the precautions for air Improper installation may cause refrigeration
conditioner using the new refrigerant. trouble, water leakage, electric shock, fire, etc.
Conforming to contents of the next section together 8. Unauthorized modifications to the air conditioner
with the general cautions included in this manual, may be dangerous.
perform the correct and safe work.
If a breakdown occurs please call a qualified air
conditioner technician or electrician.
3-1. Safety During Installation/Servicing Improper repair may result in water leakage,
As R410A’s pressure is about 1.6 times higher than electric shock and fire, etc.
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materi- 3-2. Refrigerant Piping Installation
als exclusive for R410A, it is necessary to carry out
installation/servicing safely while taking the follow- 3-2-1. Piping Materials and Joints Used
ing precautions into consideration. For the refrigerant piping installation, copper pipes
1. Never use refrigerant other than R410A in an air and joints are mainly used. Copper pipes and joints
conditioner which is designed to operate with suitable for the refrigerant must be chosen and
R410A. If other refrigerant than R410A is mixed, installed. Furthermore, it is necessary to use clean
pressure in the refrigeration cycle becomes copper pipes and joints whose interior surfaces are
abnormally high, and it may cause personal less affected by contaminants.
injury, etc. by a rupture. 1. Copper Pipes
2. Confirm the used refrigerant name, and use
It is necessary to use seamless copper pipes
tools and materials exclusive for the refrigerant
which are made of either copper or copper alloy
R410A. The refrigerant name R410A is indicated
and it is desirable that the amount of residual oil
on the visible place of the outdoor unit of the air
is less than 40 mg/10 m.
conditioner using R410A as refrigerant.
Do not use copper pipes having a collapsed,
To prevent mischarging, the diameter of the
deformed or discolored portion (especially on the
service port differs from that of R22.
interior surface).
3. If a refrigeration gas leakage occurs during
Otherwise, the expansion valve or capillary tube
installation/servicing, be sure to ventilate fully.
may become blocked with contaminants.
If the refrigerant gas comes into contact with fire,
As an air conditioner using R410A incurs pres-
a poisonous gas may occur.
sure higher than when using R22, it is necessary
4. When installing or removing an air conditioner, to choose adequate materials.
do not allow air or moisture to remain in the
Thicknesses of copper pipes used with R410A
refrigeration cycle.
are as shown in Table 3-2-1.
Otherwise, pressure in the refrigeration cycle
Never use copper pipes thinner than 0.8 mm
may become abnormally high so that a rupture
even when it is available on the market.
or personal injury may be caused.
5. After completion of installation work, check to
make sure that there is no refrigeration gas
leakage. If the refrigerant gas leaks into the
room, coming into contact with fire in the fan-
driven heater, space heater, etc., a poisonous
gas may occur.
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FILE NO. SVM-15102
Table 3-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in Table 3-2-2.
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FILE NO. SVM-15102
d) Flare Processing
Make certain that a clamp bar and copper
pipe have been cleaned.
ØD
By means of the clamp bar, perform the flare A
processing correctly.
Use either a flare tool for R410A or conven-
tional flare tool.
Flare processing dimensions differ according
to the type of flare tool.
When using a conventional flare tool, be sure
to secure “dimension A” by using a gauge for Fig. 3-2-1 Flare processing dimensions
size adjustment.
A (mm)
Outer
Nominal Thickness
diameter Flare tool for R410A Conventional flare tool
diameter (mm)
(mm)
clutch type Clutch type Wing nut type
A (mm)
Outer
Nominal Thickness
diameter Flare tool for R22 Conventional flare tool
diameter (mm)
(mm)
clutch type Clutch type Wing nut type
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FILE NO. SVM-15102
Table 3-2-6 Flare and flare nut dimensions for R22
6˚
to 4
45˚
B A C D
43˚
to 4
5˚
Fig. 3-2-2 Relations between flare nut and flare seal surface
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
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FILE NO. SVM-15102
3-3. Tools
3-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is
changed to prevent mixing of other refrigerant.
To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare
nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1. Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
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FILE NO. SVM-15102
3-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.
Open fully both packed valves at liquid and gas sides. Set the refrigerant cylinder to the electronic balance,
connect the connecting hose to the cylinder and the
connecting port of the electronic balance, and charge
liquid refrigerant.
Place the handle of the gauge manifold Low in the
fully opened position, and turn on the vacuum pump’s (For refrigerant charging, see the figure below.)
power switch.
Then, evacuating the refrigerant in the cycle.
CAUTION
1. Never charge refrigerant exceeding the specified amount.
2. If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
3. Do not carry out additional charging.
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified
amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and
may cause a rupture or personal injury.
Opened
Refrigerant cylinder
(with siphon)
Check valve
Opened
Opened
Open/close Closed
valve for charging
Service port
Electronic balance for refrigerant charging
- 28 -
FILE NO. SVM-15102
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
cylinder
Refrigerant
Refrigerant
cylinder
Electronic Electronic
balance balance
Siphon
Fig. 3-4-2
- 29 -
FILE NO. SVM-15102
2. Characteristics required for flux 3-5-3. Brazing
• Activated temperature of flux coincides with As brazing work requires sophisticated techniques,
the brazing temperature. experiences based upon a theoretical knowledge, it
• Due to a wide effective temperature range, flux must be performed by a person qualified.
is hard to carbonize. In order to prevent the oxide film from occurring in
• It is easy to remove slag after brazing. the pipe interior during brazing, it is effective to
• The corrosive action to the treated metal and proceed with brazing while letting dry Nitrogen gas
brazing filler is minimum. (N2) flow.
• It excels in coating performance and is harm-
less to the human body. Never use gas other than Nitrogen gas.
As the flux works in a complicated manner as
described above, it is necessary to select an
adequate type of flux according to the type and 1. Brazing method to prevent oxidation
shape of treated metal, type of brazing filler and
1) Attach a reducing valve and a flow-meter to
brazing method, etc.
the Nitrogen gas cylinder.
3. Types of flux 2) Use a copper pipe to direct the piping mate-
• Noncorrosive flux rial, and attach a flow-meter to the cylinder.
Generally, it is a compound of borax and boric 3) Apply a seal onto the clearance between the
acid. It is effective in case where the brazing piping material and inserted copper pipe for
temperature is higher than 800°C. Nitrogen in order to prevent backflow of the
Nitrogen gas.
• Activated flux 4) When the Nitrogen gas is flowing, be sure to
Most of fluxes generally used for silver brazing keep the piping end open.
are this type. 5) Adjust the flow rate of Nitrogen gas so that it
It features an increased oxide film removing is lower than 0.05 m3/Hr or 0.02 MPa
capability due to the addition of compounds (0.2kgf/cm2) by means of the reducing valve.
such as potassium fluoride, potassium chloride
and sodium fluoride to the borax-boric acid 6) After performing the steps above, keep the
compound. Nitrogen gas flowing until the pipe cools
down to a certain extent (temperature at
4. Piping materials for brazing and used which pipes are touchable with hands).
brazing filler/flux 7) Remove the flux completely after brazing.
Stop valve
1. Do not enter flux into the refrigeration cycle.
2. When chlorine contained in the flux remains Nitrogen gas
cylinder
within the pipe, the lubricating oil deteriorates.
From Nitrogen cylinder
Therefore, use a flux which does not contain
chlorine.
3. When adding water to the flux, use water which
Pipe
does not contain chlorine Nitrogen
(e.g. distilled water or ion-exchange water). gas
4. Remove the flux after brazing.
Rubber plug
- 30 -
4. CONSTRUCTION VIEWS FILE NO. SVM-15102
4-1. Outdoor Unit
(Unit : mm)
- 31 -
FILE NO. SVM-15102
5. WIRING DIAGRAM
P07
1 P17
MS 2 CN300
REACTOR
3 3 (WHI) MAIN P.C.
FAN MOTOR BOARD
POWER (MCC-1645)
SUPPLY
CIRCUIT
P04 P21
MS P05 P22
3 3 REACTOR
P06
COMPRESSOR
For D800,
(GRN)
D800
2
CN704
(WHI)
4WV 1 CN500 1
(BLU) 2
4WAY VALVE COIL THERMOSTAT
F03 FOR
COMPRESSOR
T3.15A
250V
CN501 1
(GRN) 3 P<
F01
T25A HIGH PRESSURE
P01
WHI
1 2 3 4 5
CN802
(BLU)
CN605 1
1 (RED) TGb
2 2
M 3 CN701
4 (RED) CN604 1
5 CONTROL (YEL) 2 TGa
PMV B 6 P.C.BOARD
(MCC-1665)
CN603 1
1 (WHI) TS
2 3
M 3 CN700
4 (YEL) CN602 1
5
(WHI) TO
PMV A 6 2
CN601 1
(WHI) TE
2
F01 CN600 1
AS/NZS 4755 3 T3.15A
DRM1 CN105 1 250V (WHI) TD
(WHI) 2 3
DRM2 1 CN02 CN805
DRM3 CN609 (BLK) (WHI)
DEMAND
P.C.BOARD (PNK) CN01 3 1 1 3 1 2 3 4 5 6 7 8 910
CN100 (MCC-1653) (RED)
(WHI)
WHI 1 BLK WHI
1
2 2
3 3
BLK F-D CN101
T3.15A (YEL) T-01 YEL
250V RED
1 10
CN102
COM 1 (WHI) 2
RED 2
TO DRM1 WHI
DRED 3 CN01
BLK 4 (BLK) P02
DRM2 BLU
DRM3
MCC-1646
Display P.C. Board 109 8 7 6 5 4 3 2 1
CN01(WHI)
(GRN)
SW01
SW02
(YEL)
(YEL)
(YEL)
(YEL)
(YEL)
D800
D801
D802
D803
D804
D805
- 32 -
FILE NO. SVM-15102
P07
P16
For D800,
(GRN)
D800
2
CN704
4WV 1 (WHI) CN500 1
(BLU) 2
4WAY VALVE COIL
THERMOSTAT
FOR
F03 COMPRESSOR
T3.15A
250V
1
CN501
(GRN) 3 P<
F01
T25A HIGH PRESSURE
P01
250V SWITCH
BLK CN806
L/F (BLU)
WHI 1 2 3 4 5
P02
1 2 3 4 5
CN802
(BLU)
CN605 1
1 (RED) 2 TGb
2
M 3 CN701
5
4 (RED) CONTROL CN604 1
(YEL) 2 TGa
PMV B 6 P.C.BOARD
(MCC-1665)
1
CN603 1
(WHI) TS
2 3
M 3 CN700
4 (YEL) CN602 1
5
(WHI) 2 TO
PMV A 6
CN601 1
(WHI) 2 TE
F01
3 T3.15A CN600 1 TD
250V (WHI) 3
1 CN02 CN805
CN609 (BLK) (WHI)
(PNK) 1 3 1 2 3 4 5 6 7 8 910
CN01 3 1
(RED)
BLK WHI
YEL
RED
10
MCC-1646
Display P.C. Board 10 9 8 7 6 5 4 3 2 1
CN01(WHI)
(GRN)
SW01
SW02
(YEL)
(YEL)
(YEL)
(YEL)
(YEL)
D800
D801
D802
D803
D804
D805
- 33 -
FILE NO. SVM-15102
P07
P16
For D800,
(GRN)
D800
2
CN704
4WV 1 (WHI) CN500 1
(BLU) 2
4WAY VALVE COIL
THERMOSTAT
F03 FOR
T3.15A COMPRESSOR
250V
CN501 1
(GRN) 3 P<
F01
T25A HIGH PRESSURE
P01
SWITCH
250V
BLK CN806
L/F (BLU)
WHI 1 2 3 4 5
P02
CN606 1
1 2 3 4 5 (GRN) 2 TGc
1 CN802
2 (BLU)
M 3 CN702 CN605 1
4 (GRN) (RED) 2 TGb
5
PMV C 6
CONTROL CN604 1
(YEL) TGa
1 P.C.BOARD 2
2 (MCC-1665)
M 3 CN701
CN603 1
4 (RED) TS
5 (WHI) 3
PMV B 6
CN602 1
1 (WHI) TO
2
2
M 3 CN700
4 (YEL) CN601 1
5 (WHI) 2 TE
PMV A 6
F01
T3.15A CN600 1
3 (WHI) TD
250V 3
1 CN02 CN805
CN609 (BLK) (WHI)
(PNK) 1 3 5 1 2 3 4 5 6 7 8 910
CN01 3 1
(RED)
BLK WHI 3
GRN
RED
YEL
10
MCC-1646
Display P.C. Board 10 9 8 7 6 5 4 3 2 1
F-IU
T6.3A REACTOR CN01(WHI)
WHI
250V
SW01
(GRN)
SW02
(YEL)
(YEL)
(YEL)
(YEL)
(YEL)
D800
D801
D802
D803
D804
D805
- 34 -
FILE NO. SVM-15102
6. SPECIFICATIONS OF ELECTRICAL PARTS
- 35 -
FILE NO. SVM-15102
・RAS-3M18S3AV-E , -TR
Temp. measurement T1 TC
To To To To
C room B room Indoor unit A C room B room
Evaporator
Allowable height
Per 1 unit
Max. : 25m
Connecting pipe
Connecting pipe Min. : 2m
Thickness : 0,8mm
Thickness : 0,8mm dia.6,35 Total
dia.9,52 Max. : 50m
P Pressure
measurement Sectional shape
Gauge attaching port of heat insulator
connecting port
Packed valve Packed valve Packed valve Connecting pipe Packed valve Packed valve Packed valve
(Gas side) (Gas side) (Gas side) Thickness : 0,8mm (Liquid side) (Liquid side) (Liquid side)
dia.12,7
(dia.9,52) (dia.9,52) (dia.12,7) (dia.6,35) (dia.6,35) (dia.6,35)
TS
High pressure TD
Accumlating switch
Compressor
tank 750cc DA136A1T-40N
TE
Temp.measurement T2 Propeller fan TO
Refrigerant amount : 1,50kg (R410A)
Outdoor unit NOTE : Gas leak check position
Refrigerant flow (Cooling)
Refrigerant flow (Heating)
NOTE :
• You need not add refrigerant if the piping length is 50m or less.
• Connection of only one indoor unit is unavailable. Two or more indoor units should be connected.
- 36 -
FILE NO. SVM-15102
・RAS-2M18S3AV-E , -A , -TR
・RAS-2M14S3AV-E , -TR
Temp. measurement T1 TC
To To
B room Indoor unit A B room
Evaporator
Allowable height
Per 1 unit
Max. : 20m
Connecting pipe Connecting pipe Min. : 2m
Thickness : 0,8mm
Thickness : 0,8mm dia.6,35 Total
dia.9,52
Max. : 30m
P Pressure
measurement
Gauge attaching port
connecting port Sectional shape
Packed valve Packed valve of heat insulator Packed valve Packed valve
(Gas side) (Gas side) (Liquid side) (Liquid side)
(dia.9,52) (dia.9,52) (dia.6,35) (dia.6,35)
TS
High pressure TD
switch
Compressor
DA136A1T-40N
TE
Temp.measurement T2 Propeller fan TO
Refrigerant amount : 1,32kg (R410A)
Outdoor unit NOTE : Gas leak check position
Refrigerant flow (Cooling)
Refrigerant flow (Heating)
NOTE :
• You need not add refrigerant if the piping length is 30m or less.
• Connection of only one indoor unit is unavailable. Two indoor units should be connected.
- 37 -
FILE NO. SVM-15102
- 38
FILE NO. SVM-15102
- 39 -
FILE NO. SVM-15102
- 40 -
FILE NO. SVM-15102
- 41 -
FILE NO. SVM-15102
- 42 -
FILE NO. SVM-15102
- 43 -
FILE NO. SVM-15102
8. CONTROL BLOCK DIAGRAM
8-1.Outdoor Unit (Inverter Assembly)
RAS-3M18S3AV-E,-TR
Outdoor temp. sensor Gas side pipe temp. sensor Suction temp. sensor Evaporator temp. sensor Discharge temp. sensor
Function select
Signal Communication
220-240V ~50Hz
220V ~60Hz
4-way valve
Outdoor
Compressor fan motor P.M.V:Pulse motor valve
PWM :Pulse width modulation
IPM :intelligent power module
- 44 -
FILE NO. SVM-15102
8-2.Outdoor Unit (Inverter Assembly)
RAS-2M18S3AV-E,-TR, RAS-2M14S3AV-E,-TR
Outdoor temp. sensor Gas side pipe temp. sensor Suction temp. sensor Evaporator temp. sensor Discharge temp. sensor
Function select
Signal Communication
220-240V ~50Hz
220V ~60Hz
4-way valve
Outdoor
Compressor fan motor
P.M.V:Pulse motor valve
PWM :Pulse width modulation
IPM :intelligent power module
- 45 -
FILE NO. SVM-15102
Outdoor temp. sensor Gas side pipe temp. sensor Suction temp. sensor Evaporator temp. sensor Discharge temp. sensor
220-240V ~50Hz
220V ~60Hz
4-way valve
Outdoor
Compressor fan motor
P.M.V:Pulse motor valve
PWM :Pulse width modulation
IPM :intelligent power module
- 46 -
FILE NO. SVM-15102
9. OPERATION DESCRIPTION
9-1. Outline of Air Conditioner Control • Detection of inverter input current and current
release operation
This air conditioner is a capacity-variable type air
• Over-current detection and prevention operation
conditioner, which uses DC motor for the indoor fan
to IGBT module (Compressor stop function)
motor and the outdoor fan motor. And the capacity-
proportional control compressor which can change the • Compressor and outdoor fan stop function when
serial signal is off (when the serial signal does not
motor speed in the range from 13 to 110 rps is mounted.
reach the board assembly of outdoor control by
The DC motor drive circuit is mounted to the indoor
trouble of the signal system)
unit. The compressor and the inverter to control fan
motor are mounted to the outdoor unit. • Transferring of operation information (Serial
The entire air conditioner is mainly controlled by the signal) from outdoor unit controller to indoor unit
controller
indoor unit controller.
The indoor unit controller drives the indoor fan motor • Detection of outdoor temperature and operation
based upon command sent from the remote controller, revolution control
and transfers the operation command to the outdoor • Defrost control in heating operation
unit controller. (Temp. measurement by outdoor heat exchanger
The outdoor unit controller receives operation and control for 4-way valve and outdoor fan)
command from the indoor unit side, and controls the 3. Contents of operation command signal
outdoor fan and the pulse motor valve. (PMV) (Serial signal) from indoor unit controller to
Besides, detecting revolution position of the outdoor unit controller
compressor motor, the outdoor unit controller controls
speed of the compressor motor by controlling output The following three types of signals are sent from
voltage of the inverter and switching timing of the the indoor unit controller.
supply power (current transfer timing) so that motors • Operation mode set on the remote controller
drive according to the operation command. • Compressor revolution command signal defined
And then, the outdoor unit controller transfers reversely by indoor temperature and set temperature
the operating status information of the outdoor unit to (Correction along with variation of room
control the indoor unit controller. temperature and correction of indoor heat
exchanger temperature are added.)
• Temperature of indoor heat exchanger
As the compressor adopts four-pole brushless DC
• For these signals ([Operation mode] and
motor, the frequency of the supply power from
[Compressor revolution] indoor heat exchanger
inverter to compressor is two-times cycles of the
temperature), the outdoor unit controller monitors
actual number of revolution.
the input current to the inverter, and performs the
followed operation within the range that current
1. Role of indoor unit controller does not exceed the allowable value.
The indoor unit controller judges the operation 4. Contents of operation command signal
commands from the remote controller and assumes (Serial signal) from outdoor unit controller
the following functions. to indoor unit controller
• Judgment of suction air temperature of the indoor
The following signals are sent from the outdoor unit
heat exchanger by using the indoor temp. sensor.
controller.
(TA sensor)
• The current operation mode
• Judgment of the indoor heat exchanger
temperature by using heat exchanger sensor • The current compressor revolution
(TC sensor) (Prevent-freezing control, etc.) • Outdoor temperature
• Louver motor control • Existence of protective circuit operation
• Indoor fan motor operation control For transferring of these signals, the indoor unit
• LED (Light Emitting Diode) display control controller monitors the contents of signals, and
judges existence of trouble occurrence.
• Transferring of operation command signal
(Serial signal) to the outdoor unit Contents of judgment are described below.
• Reception of information of operation status • Whether distinction of the current operation
(Serial signal including outside temp. data) to the status meets to the operation command signal
outdoor unit and judgment/display of error • Whether protective circuit operates
• Air purifier operation control When no signal is received from the outdoor
unit controller, it is assumed as a trouble.
2. Role of outdoor unit controller
Receiving the operation command signal
(Serial signal) from the indoor unit controller, the
outdoor unit performs its role.
• Compressor operation control
• Operation control of outdoor fan motor
⎫ Operations followed to judgment of
• P.M.V. control ⎬ serial signal from indoor side.
• 4-way valve control ⎭
- 47 -
FILE NO. SVM-15102
9-3. Intermittent Operation Control for Indoor Fans of the Indoor Unit
at Thermo-off Side in Heating Operation.............................................................. 56
9-4. Service switch (SW01, SW0 ) operation ............................................................... 56
- 48 -
FILE NO. SVM-15102
Remote controller
Indoor unit
Outdoor unit
~
Serial signal send/receive Outdoor unit control Inverter
• Frequency control of inverter output
Outdoor unit control • Waveform composite function
• Calculation function • Compressor
(Temperature calculation) • Outdoor fan motor
• AD conversion function • 4-way valve
• Quick heating function • Pulse motor valve
• Delay function of compressor reactivation (P.M.V.)
• Current release function
• IPM over-current preventive function
• Defrost operation function
- 49 -
FILE NO. SVM-15102
3. Cooling/Heating operation
The operations are performed in the following parts by controls according to cooling/heating conditions.
1) Receiving the operation ON signal of the remote controller, the cooling or heating operation signal
starts being transferred from the indoor controller to the outdoor unit.
2) At the indoor unit side, the indoor fan is operated according to the contents of “2. Indoor fan motor
control” and the louver according to the contents of “10. Louver control”, respectively.
3) The outdoor unit controls the outdoor fan motor, compressor, pulse motor valve (PMV) and
4-way valve according to the operation signal sent from the indoor unit.
∗1. The relay of 4-way valve is turned on, for a few seconds when 4-way valve is driven.
Compressor revolution control / Outdoor fan motor control / 4-way valve control
Outdoor unit control
Pulse motor valve control
- 50 -
FILE NO. SVM-15102
2. Outdoor fan The blowing air volume at the outdoor unit side is controlled. 1) The operation command sent
motor control Receiving the operation command from the controller of indoor from the remote controller is
unit, the controller of outdoor unit controls fan speed. processed by the indoor unit
controller and transferred to the
∗ For the fan motor, a DC motor with non-stage variable speed
controller of the outdoor unit.
system is used.
However, it is limited to 8 stages for reasons of controlling. 2) When strong wind blows at
outdoor side, the operation of air
Air conditioner ON conditioner continues with the fan
3) motor stopped.
(Remote controller)
Whether the fan is locked or not
is detected, and the operation of
Indoor unit controller air conditioner stops and an
alarm is displayed if the fan is
4) locked.
Fan motor ON
- 51 -
FILE NO. SVM-15102
3. Capacity 1) Four indoor units from A to E determine the respective instruction revolutions from the difference
control between the remote controller setting temperature (Ts) and the indoor temperature (Ta), and
transmit this to the outdoor unit.
2) The outdoor unit receives the instructions from the indoor units, and the inverter operates the
compressor at the calculated revolutions.
3) The compressor operation range in each operating mode is shown in the left table.
Outdoor unit
Indoor unit A
RAS-3M18S3AV-E, -TR
Operation No.of Combination Compressor Operation No.of Combination Compressor
mode operating of indoor units revolution mode operating of indoor units revolution
unit (kBTU) (rps) unit (kBTU) (rps)
COOL 1 unit 07 15〜46 HEAT 1 unit 07 15〜68
10 15〜46 10 15〜68
13 15〜70 13 15〜74
16 15〜78 16 15〜78
2 units * 25〜83 2 units * 25〜101
3 units * 25〜86 3 units * 25〜110
Sleep or quiet - 〜38 Sleep or quiet - 〜57
operation operation
* In case that any multiple indoor units are combined.
- 52 -
FILE NO. SVM-15102
RAS-2M14S3AV-E, -TR
Operation No.of Combination Compressor Operation No.of Combination Compressor
mode operating of indoor units revolution mode operating of indoor units revolution
unit (kBTU) (rps) unit (kBTU) (rps)
COOL 1 unit 07 13〜46 HEAT 1 unit 07 13〜62
10 13〜46 10 13〜62
13 13〜58 13 13〜66
2 units * 15〜59 2 units * 15〜71
Sleep or quiet - 〜33 Sleep or quiet - 〜38
operation operation
* In case that any multiple indoor units are combined.
4. Current release This function prevents troubles on the electronic parts of the 1) The input current of the outdoor
control compressor driving inverter. unit is detected in the inverter
This function also controls drive circuit of the compressor section of the outdoor unit.
speed so that electric power of the compressor drive circuit 2) According to the detected
does not exceed the specified value. outdoor temperature, the
specified value of the current is
selected.
Outdoor unit inverter main Outdoor temp. To
circuit control current 3) Whether the current value
exceeds the specified value or
Setup of current release point not is judged.
4) If the current value exceeds the
Operating current ≤ High specified value, this function
Setup value Reduce compressor speed reduces the compressor speed
and controls speed up to the
Low closest one commanded from
Current decrease the indoor unit within the range
which does not exceed the
Capacity control continues. specified value.
45˚C
40˚C 44˚C 8.5 A 11.5 A
16˚C 39˚C 8.5 A
11˚C 15.5˚C
10.5˚C 10.5 A 11.5 A
11.5 A
- 53 -
FILE NO. SVM-15102
5. Winding/Coil When the outdoor temperature is low, the windings/ Winding/Coil heating is performed when
heating control coils are heated to ensure compressor reliability. the following conditions are met.
Condition 1 :
Outdoor temperature To Winding/Coil
heating amount When the discharge sensor temperature
(Td) is less than 30°C.
0˚C
OFF
-1˚C Condition 2 :
When the outdoor sensor temperature (To)
10 W is as shown in the left figure.
–5˚C
–6˚C
30 W
6. Defrost control (This function removes frost adhered to the outdoor The necessity of defrost operation is
(Only in heating heat exchanger.) detected by the outdoor heat exchanger
operation) The temperature sensor of the outdoor heat ex- temperature. The conditions to detect the
changer (Te sensor) judges the frosting status of the necessity of defrost operation differ in A,
outdoor heat exchanger and the defrost operation is B, C, D or E zone each. (Table 1)
performed with 4-way valve reverse defrost system.
<Defrost operation>
• Defrost operation in A to E zones
Start of heating operation 1) Stop operation of the compressor for
30 seconds.
Operation time
0’ 10’ 15’ 29’ 35’ (Minute) 90’ 6 hours 2) Invert (OFF) 4-way valve 10 seconds
exchanger temperature
–5°C E zone
C zone when the compressor stops.
–8°C
–10°C
4) When temperature of the indoor heat
A zone exchanger becomes 38°C or lower,
D zone stop the indoor fan.
–20°C
B zone
<Finish of defrost operation>
*
• Returning conditions from defrost
operation to heating operation
* The minimum value of Te sensor 10 to 15 minutes after start of
operation is stored in memory as Te0 and Te1. (–10°C < Te1 ≤ 10°C) 1) Temperature of outdoor heat exchanger
rises to +8°C or higher.
Table 1 2) Temperature of outdoor heat exchanger
When Te0 - TE ≥ 2.5 continued for 2 minutes in A zone, is kept at +5°C or higher for 80 seconds.
A zone
defrost operation starts. 3) Defrost operation continues for
10 minutes.
When the operation continued for 2 minutes in B zone,
B zone
defrost operation starts. <Returning from defrost operation>
When Te0 - TE ≥ 3 continued for 2 minutes in C zone, 1) Stop operation of the compressor for
C zone
defrost operation starts. approx. 60 seconds.
D zone
When the operation continued for 2 minutes in D zone, 2) Invert (ON) 4-way valve approx. 40
defrost operation starts. seconds after stop of the compressor.
When Te1 - TE ≥ 1 continued for 2 minutes in E zone, 3) The outdoor fan starts rotating at the
E zone
defrost operation starts. same time when the compressor starts.
7. Compressor 1) This control purposes to raise the operation frequency until 45Hz for 2 minutes in order to protect
protective the compressor (Prevention of oil accumulation in the refrigerating cycle) when the status that
control the operation frequency is 45Hz or less has continued for 10 hours was calculated.
The operation frequency follows the normal indoor command after controlling.
2) Although the compressor may stop by THERMO-OFF control when the room temperature varies
and then attains the set temperature by this control, it is not abnormal.
3) During this control works, it stopping the operation by the remote controller, the operation does
not continue.
- 54 -
FILE NO. SVM-15102
8. Discharge 1. Purpose
temperature This function detects error on the
control refrigerating cycle or error on the
compressor, and performs protective control.
Td value Control operation
2. Operation
Judges as an error and stops the compressor.
120°C • Control of the compressor speed
Reduce the compressor speed. The speed control is performed as
115°C
Reduce slowly compressor speed. described in the left table based upon
111°C the discharge temperature.
Keeps the compressor speed.
108°C
If the operation is performed with lower speed than
one commanded by the serial signal, speed is slowly
raised up to the commanded speed.
101°C
Operates with speed commanded by the serial signal.
9. Pulse motor This function controls throttle amount of the 1) When starting the operation, move the
valve (PMV) refrigerant in the refrigerating cycle. valve once until it fits to the stopper.
control According to operating status of the air conditioner, (Initialize)
this function also controls the open degree of valve ∗ In this time, “Click” sound may be heard.
with an expansion valve with pulse motor. 2) Adjust the open degree of valve by super
heat amount. (SH control)
Starting up
3) If the discharge temperature was
excessively up, adjust the open degree of
Initialize valve so that it is in the range of set
temperature. (Discharge temp. control)
4) When defrost operation is performed, the
Move to initial position open degree of PMV is adjusted according
to each setup conditions during
preparation for defrost and during defrost
Compressor ON operation (4-way valve is inversed.).
5) When turning off the compressor by
thermo. OFF or STOP by remote
∗ SH control TD release control controller, the open degree of the PMV is
adjusted to the setup value.
Stop by
remote controller Thermo. OFF Defrost
Power OFF
10. High-pressure 1) When the high-pressure switch or the compressor case thermostat operates, the operation of
switch/ the compressor is terminated.
Compressor
2) The compressor restarts after 2 minutes 30 seconds using [1] as an error count.
case
After restart, the error count is cleared when operation continues for 10 minutes or more.
thermostat
control 3) An error is confirmed with the error count [10].
4) For the indicated contents of error, confirm using the check code table.
- 55 -
FILE NO. SVM-15102
9-3. Intermittent Operation Control for Indoor Fans of the Indoor Unit at Thermo-off
Side in Heating Operation
While heating operation is executed in two rooms, if room temperature reached the setup temperature in one
room and thermo-off occurred, the following operations start. (Refer to the figure below.)
1. The indoor unit of the room (A room) in which thermo-off did not occur starts a continuous operation with
the setup number of revolution.
2. The indoor unit of the room (B room) in which thermo-off occurred starts intermittent operation of the indoor fan.
The indoor fan operates with number of revolution of UL or SUL. Fan-ON time is 2 minutes and Fan-OFF
time is 2 to 4 minutes.
However if temperature of the indoor heat exchanger becomes over 55°C or more in B room, the indoor fan
stops the intermittent operation and starts continuous operation.
While heating operation is executed in 2 rooms, if room temperature reached the setup temperature in both
rooms and thermo-off occurred, both indoor units start intermittent operation of the indoor fan.
0 rpm
B room thermo-OFF B room thermo-ON
B room thermo-ON
Operated with setup number
↓ of revolution
Thermo-OFF
↓
Thermo-ON UL UL UL ∗1 Operated with UL or SUL
(∗1) (∗1) (∗1)
0 rpm
Fan stop Fan stop Fan stop
T on T on T on
T off T off T off
T on=2 min.
∗ In case which Tc sensor temperature exceeds 55˚C T off time
in B room, the fan stops intermittent operation and To < 5˚C 2 min.
starts continuous operation with UL or SUL (∗1).
5 < To < 10 3 min.
10 < To 4 min.
When the initial status does not appear (in case of flashing of D804 or D805), LED display can be returned to
the initial status by pushing and holding the service switches SW01 and SW02 for 5 seconds or more simultaneously.
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FILE NO. SVM-15102
9-4-2. Service switch setting and service support function
You can choose service switch setting and service support function.
Operating method is as below.
Push SW01
Hold time No
t≥5 sec ?
Yes
Service switch setting display starts Service support function display starts
D800 D801 D802 D803 D804 D805 D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ● ● ● ◇ ● ● ● ● ● ● ◎
[Operating method]
1) Check LED display is the initial status. If it is not so, set the initial status.
2) Push and hold SW01 for 5 seconds or more and then check D804 flashes slowly (1 times/sec).
3) Push SW01 several times and then stop it at the LED display of function item to be set up.
4) Push SW02 and then D805 will flash rapidly (5 times/sec). (D805 is turned off by pressing the SW02 again.)
5) Push and hold SW02 for 5 seconds or more. D804 changes to slow flashing, D805 changes to lighting
and then various settings are validated.
6) When you want to continue the settings, moreover repeat items from 3) to 5).
7) To invalidate various settings, execute items 1) to 3), push SW02 and then D805 will turn off.
8) Push and hold SW02 for 5 seconds or more. D804 changes to slow flashing, D805 is turned off
and then various settings are invalidated.
* If an unknown point generated on the way of the operation, push and hold SW01 and SW02 for 5 seconds
or more simultaneously. You can return to the item 1).
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[Confirmation method of various settings]
FILE NO. SVM-15102
You can confirm that various settings are validated.
1) Check LED displays are in the initial status. If it are not so, return them to the initial status.
2) Push and hold SW01 for 5 seconds or more. D804 changes to slow flashing.
3) Push SW01 several times and then stop it at the point where LED display (D800 to D804) to be checked. If
the setting became valid, D804 and D805 flash rapidly. (When the setup was invalid, D804 flashes rapidly
and D805 goes off.)
4) Push SW01 and SW02 for 5 seconds or more simultaneously to return LED display to the initial status.
○:ON (○*:3 sec ON/0.5 sec OFF)●:OFF
Display ◎:Rapid Flashing(5 times/sec) ◇:Slow Flashing(1 time /sec)
No. D800 D801 D802 D803 D804 D805 Item Control contents
(YL) (YL) (YL) (YL) (YL) (GN)
Refrigerant collection operation The outdoor unit performs cooling operation. As the indoor unit does not
operate by this switch setting only, carry out the operation beforehand.
(Before switch setting, you have to operate in cooling mode of all indoor
units.) During the check, the display is kept as below.
At shipment from *Operation is up to 10 minutes.
factory (default) *After the collection is finished, promptly stop the operation of all the indoor
1 ○ ● ● ● D805 unit. (There are cases that the compressor restarts.)
(Green)
● D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ● ● ● ◇ ○
Miswiring (mispiping) check The outdoor unit performs cooling operation. As the indoor unit does not
operate by this switch setting only, carry out the operation beforehand.
(Before switch setting, you have to operate in cooling mode of all indoor
units.) During the check, the display is kept as below.
At shipment from *Operation is up to 30 minutes.
factory (default) *You cannot check wiring/piping when the external temperature is 5℃ or less.
D805 *During the check, the compressor and the fun of the outdoor/indoor unit
2 ● ● ○ ●
(Green) repeat ON/OFF.
●
Fan motor operation check Operate the fan motor forcedly. The motor rotates at 500rpm and operation is
2 minutes. During the check, the display is kept as below.
At shipment from
factory (default) D800 D801 D802 D803 D804 D805
3 ○ ● ○ ●
D805 (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
(Green) ○ ● ○ ● ◇ ○
●
PMV operation check PMV is initialized to order from unit A. (only one time)
Checking its operation sound and you can see that it is operating. During the
At shipment from
check, the display is kept as below.
factory (default)
4 ● ○ ○ ●
*1 D805 D800 D801 D802 D803 D804 D805
◇ ●/○*1
(Green) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
or or
● ○ ○ ● ◇ ○
●
◎*2 ●/◎*2
Cooling only setting When using the air conditioner as a cooling-only conditioner, set the switch.
(If the heating mode is selected by remote controll, outdoor unit will remain
stop. If mixed with indoor unit cooling and heating, outdoor unit performs
At shipment from
cooling operation.) When the setting is finished, the display is as below.
factory (default)
5 ○ ○ ○ ●
D805
(Green) D800 D801 D802 D803 D804 D805
● (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ○ ○ ● ◇ ○
Heating only setting When using the air conditioner as a heating-only conditioner, set the switch.
(If the cooling mode is selected by remote controll, outdoor unit will remain
At shipment from stop. If mixed with indoor unit cooling and heating, outdoor unit performs
factory (default) heating operation.) When the setting is finished, the display is as below.
6 ● ● ● ○ D805
(Green) D800 D801 D802 D803 D804 D805
● (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ○ ◇ ○
Power save function When using the power save function, set the switch. The current limit is
enabled. When the setting is finished, the display is as below.
At shipment from
factory (default)
7 ● ○ ● ○ D800 D801 D802 D803 D804 D805
D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
(Green)
● ○ ● ○ ◇ ○
●
Select current limit If you enabled the power save function, you have to choose two of the
current limit value. When the setting is finished, the display is as below.
(1)8.5A
[Operating method]
1) Check LED display is the initial status. If it is not so, set the initial status.
2) Push SW01 several times and stop it at the item that you want to check.
○:ON (○*:3 sec ON/0.5 sec OFF)●:OFF
Display ◎:Rapid Flashing(5 times/sec) ◇:Slow Flashing(1 time /sec)
No. D800 D801 D802 D803 D804 D805 Item Description
(YL) (YL) (YL) (YL) (YL) (GN)
0 ● ● ● ● ● Error display The error which is occurring at present is displayed. LED
(Error which is occurring at goes off while an error does not occur.
present) (Refer to table A)
1 ○ ● ● ● ● Error display After error status was eliminated, if you want to check
(The latest error: The latest the error which occurred before, call this setting and
error including this moment) check it. (Even after turning off the power supply once,
you can recheck it.)
* This error display displays only the errors related to
compressor stop.
* In the case that an error occurred at present, the
same contents as that at present is displayed.
(Refer to table B)
2 ● ○ ● ● ● Miswiring (mispiping) display You can check the room judged as error by operating
the miswiring (mispiping) check.
(Refer to table C)
3 ○ ○ ● ● ● Discharge temperature sensor The detected value of the discharge temperature (TD)
(TD) display is displayed.
(Refer to table C)
4 ● ● ○ ● ● Outdoor heat exchanger The detected value of the outdoor heat exchanger
temperature sensor (TE) display temperature sensor (TE) is displayed.
(Refer to table C)
5 ○ ● ○ ● ● Suction temperature sensor (TS) The detected value of the suction temperature sensor
display (TS) is displayed.
(Refer to table C)
6 ● ○ ○ ● ● Outside temperature sensor (TO) The detected value of the outside temperature sensor
display (TO) is displayed.
(Refer to table C)
7 ○ ○ ○ ● ● Current display The current value which flows to the outdoor unit is
displayed.
(Refer to table C)
8 ● ● ● ○ ● Compressor operation frequency The operation frequency of the compressor is displayed.
display (Refer to table C)
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FILE NO. SVM-15102
3) Pushing SW02, the display changes to next item. To see other display contents, repeat that.
4) To finish LED display, be sure to execute item 1) to return LED to the initial status (error display of current
occurrence) and then finish LED display.
[Error display]
The error which is occurring at present and the latest error (including error that is occurring now) can be confirmed
by checking display on the outdoor control P.C. board.
B.Error display of the latest error (including error which occurs at present)
○:ON (*:3 sec ON/0.5 sec OFF)●:OFF
◎:Rapid Flashing(5 times/sec) ◇:Slow Flashing(1 time /sec)
Display Indoor Description
D800 D801 D802 D803 D804 D805 check code
(YL) (YL) (YL) (YL) (YL) (GN)
● ● ● ● ● - Normal operation (no error)
◎ ● ● ● ● 1C Compressor case thermostat error
● ◎ ● ● ● 21 High pressure switch error
◎ ◎ ● ● ● 1C Compressor system error
● ● ◎ ● ● 1D Compressor lock
◎ ● ◎ ● ● 1F Compressor breakdown
● ◎ ◎ ● ● 14 Driving element short circuit
◎ ◎ ◎ ● ● 16 Position detection circuit error
● ● ● ◎ ● 17 Current detection circuit error
◎ ● ● ◎ ● 1C Communication error between MCU
● ◎ ● ◎ ● 1A Fan system error
◎ ◎ ● ◎ ● 1E Discharge temperature error
● ● ◎ ◎ ● ◇ 19 Discharge temperature sensor (TD) error
◎ ● ◎ ◎ ● 1B Outdoor air temperature sensor (TO) error
● ◎ ◎ ◎ ● 18 Suction temperature sensor (TS) error
◎ ◎ ◎ ◎ ● 18 Heat exchanger temperature sensor (TE) error
● ● ● ● ◎ 1C Gas pipe (unit A) temperature sensor (TGa) error
◎ ● ● ● ◎ 1C Gas pipe (unit B) temperature sensor (TGb) error
● ◎ ● ● ◎ 1C Gas pipe (unit C) temperature sensor (TGc) error
◎ ● ◎ ● ◎ - PMV error (SH≥20)
● ◎ ◎ ● ◎ - PMV error (SH≤–8)
● ● ● ◎ ◎ 20 PMV leakage error (unit A)
◎ ● ● ◎ ◎ 20 PMV leakage error (unit B)
● ◎ ● ◎ ◎ 20 PMV leakage error (unit C)
◎ ● ◎ ◎ ◎ - Miswiring (mispiping) check error
- 60 -
FILE NO. SVM-15102
C. Sensor, current, compressor operation frequency, PMV opening, Miswiring (mispiping) check display
Using the service display function, you can check a variety of information.
(Note 1) Basically carry out the service switch settings while the machine stops. If carry out during the operation,
the pressure may change suddenly and a danger may grow.
- 61 -
9-4-5. How to set the SERVICE SWITCH SETTING.
If you want to set the "COOLING ONLY SETTING OFF ⇒ ON" .
Initial status
D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ● ● ○
Push SW01
Hold time No
t≥5 sec ?
Yes
Service switch setting display starts Service support function display starts
D800 D801 D802 D803 D804 D805 D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ● ● ● ◇ ● ● ● ● ● ● ◎
Hold time No
t≥5 sec ?
Yes
- 62 -
9-4-6. How to set the SERVICE SUPPORT FUNCTION.
If you want to check the "COMPRESSOR FREQUENCY" .
Initial status
D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
● ● ● ● ● ○
Compressor ON
Push SW01
Hold time No
t≥5 sec ?
Yes
Service switch setting display starts Service support function display starts
D800 D801 D802 D803 D804 D805 D800 D801 D802 D803 D804 D805
(Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green) (Yellow) (Yellow) (Yellow) (Yellow) (Yellow) (Green)
○ ● ● ● ◇ ● ● ● ● ● ● ◎
Item selecting
Push SW01 & 02
at the same time
for 5 sec or more
- 63 -
FILE NO. SVM-15102
10. INSTALLATION PROCEDURE
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the
U. S’s ARI specified rose color (ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to
the charge hose’s port size.
CAUTION
• Incorrect wiring connection may cause electrical parts to burn out.
• Be sure to comply with local regulations/codes when running the wire from outdoor unit to indoor unit.
(Size of wire and wiring method etc.)
• Every wire must be securely connected.
• If incorrect or incomplete wiring is carried out, fire or smoke may result.
• Prepare the power supply for the exclusive use of the air conditioner.
- 64 -
FILE NO. SVM-15102
Standard connecting pipe diameter All combinations that do not exceed the “Total” number
Indoor unit class can be installed.
3M18 2M18 2M14
2 or more indoor units must be connected to an outdoor
Unit C 07 or 10 or 13 6.35, 9.52 mm — — unit.
Unit B 07 or 10 or 13 or 16 6.35, 9.52 mm*3 6.35, 9.52 mm*3 6.35, 9.52 mm When 2 indoor units are connected to an outdoor unit,
note that some combinations of indoor units are not
Unit A 07 or 10 or 13 or 16 6.35, 12.7 mm*2 6.35, 9.52 mm*3 6.35, 9.52 mm
compatible.
36 (3M18) For the further details, refer to the catalogue.
Total 32 (2M18) — *2 Need the reducer (07, 10, 13 class 12.7 to 9.52 mm).
26 (2M14) *3 Need the expander (16 class 9.52 to 12.7 mm).
• Locally procured.
- 65 -
FILE NO. SVM-15102
10-2-5. Installation Draining Off the Water from the Outdoor Unit
Install 2 waterproof rubber caps and the drain nipple to drain off the
■ Installation Location
water from the outdoor unit.
• A place which can bear the weight of the outdoor unit and does not cause • Seal the knock-out holes and screw/thread areas tightly using a silicon
an increase in noise level and vibration. adhesive or a caulking compound.
• A place where the operation noise and air discharge do not disturb • Use a drain pan to apply a centralized drain.
neighbours.
• A place which is not exposed to strong wind.
• A place free of combustible gas.
• A place which does not block a passageway.
• A place where the drain water does not cause any problems.
• A place where there are no obstructions near its air intake or air discharge.
Installation in the following places may result in trouble: Drain nipple Water-proofing rubber cap
• A place with a lot of machine oil.
• A place with saline-rich atmosphere such as a coastal area.
• A place with high level of sulfide gas. Installation in Regions with Snowfall and Cold Temperatures
• A place where high-frequency waves are likely to be generated, such as
Do not use waterproof rubber caps or a drain nipple.
from audio equipment, welders, or medical equipment.
• If you need to install the outdoor unit in a location where there is a
Do not install the unit in such places.
possibility of the drain freezing, pay close attention so that the drain does
not become frozen.
■ Precautions for Installation • To protect the outdoor unit from snow, install the outdoor unit on a holding
• When the outdoor unit is to be installed in an elevated position, be sure to frame, and attach a snow protection hood and plate.
secure its feet. • Keep the outdoor unit at least 500 mm above the snow accumulation line.
• If the outdoor unit is to be mounted on a wall, make sure the base plate Snow protection plate
supporting it is sturdy enough.
• The base plate should be designed and manufactured to maintain its Front
strength over a long period of time, and sufficient consideration should be
given to ensure that the outdoor unit will not fall. Snow protection hood
• When the outdoor unit is installed in a place that is always exposed to
strong wind such as a coastal area or on a high story of a building, secure
the normal fan operation using a duct or a wind shield. At least 500 mm
• Especially in windy areas, install the unit in such a way as to prevent the
admission of wind. Snow accumulation line
• When the outdoor unit is to be mounted high on a wall, take particular care Anchor bolts
to ensure that parts do not fall, and that the installer is protected. Holding frame
• When doing installation work at ground level, it is usual to make wiring and
pipe connections to the indoor units first, and then to make connections to
the outdoor units. Fixing the Outdoor Unit
However, if outdoor work is difficult, you can change the procedure. Fix the outdoor unit using attachment bolts.
For example, by making adjustments to the wiring and piping lengths on • Use 8 mm or 10 mm anchor bolts and nuts.
the inside (rather than the outside). • Do not allow the attachment bolts to protrude by more than 15 mm.
• When using an air conditioner under low outside temperature conditions • Install the outdoor unit at ground level.
(Outside temp: -5 °C or lower) In COOL mode, prepare a duct or wind • Attach the vibration-proof rubber pads under the fixing legs.
shield so that it is not affected by the wind.
Drain nipple mounting hole
Necessary Space for Installation 508
If you need to install the outdoor unit in a location where there are some 100 600 100
obstructions or a wall, secure sufficient space as shown in the figure below.
54
ore
or m
mm
100 Drain hole
100
mm
or GOOD BAD
mo
re
Foundation
Foundation
Support the bottom surface of the
mounting leg that is in contact with
and underneath the bottom plate of
the outdoor unit.
- 66 -
FILE NO. SVM-15102
- 67 -
FILE NO. SVM-15102
Ensure that the fluorinated greenhouse gas * Check point example (RAS-3M18S3AV-E) Flare nut connections
(Outdoor unit)
is never vented into the atmosphere during
installation, service or disposal. ■ Performing Additional Installation of an Indoor Unit
If any leakage of the contained fluorinated 1. Collect refrigerant from the outdoor unit.
2. Turn off the circuit breaker.
greenhouse gas is detected, the leak 3. Perform additional installation referring to the procedure from “Refrigerant
Piping Connection” on the previous page.
must be stopped and repaired as soon as
possible. Electrical work
4. Only qualified service personnel are
allowed to access and service this product. WARNING
5. Any handling of the fluorinated greenhouse • Be sure to comply with local regulations/
gas in the product, such as when moving codes when running the wire from the
the product or recharging the gas, must outdoor unit to the indoor unit.
comply with (EC) (Size of wire and wiring method etc.)
Regulation No.842/2006 on certain • A lack of electrical capacitance or incorrect
fluorinated greenhouse gases and any wiring may cause an electric shock or a
relevant local legislation. fire.
6. Contact dealers, contractors, etc., for any • To make sure that the wiring connection
questions. are secure, use designated cables.
• Fix the cables securely so that no external
force applied to the cables may effect the
1 Pre-charged Refrigerant terminals.
at Factory [kg], specified • If wiring connections are incomplete or
R410A in the nameplate cables are not fixed securely, it may cause
kg
2 Additional Charge on a fire.
kg
Installation Site [kg] • Be sure to ground the outdoor unit.
kg • Incomplete grounding may lead to an
electric shock.
- 68 -
FILE NO. SVM-15102
4. Connect the wires for the power source and each indoor unit.
CAUTION • Connect the connecting cable to the terminal as identified by the
matching numbers on the terminal block of the indoor and the outdoor
• Incorrect/incomplete wiring will cause unit.
5. Fix the wiring connections for the power source and each indoor unit
electrical fires or smoke. securely using a cord clamp.
6. Attach the terminal cover and the valve cover.
• Prepare the power source for exclusive
Stripping Length of connecting cable for outdoor unit
use with the air conditioner.
• This product can be connected to the main 1 2 3 L N
5 5
power.
Fixed wire connections: 5 5
A switch that disconnects all poles and
55 55
has a contact separation of at least 3 mm
30 30
must be incorporated into the fixed wiring.
■ Wire Connection
Earth wire Power cord Earth wire
• The dash lines show on-site wiring. Connecting cable
(Unit : mm)
(System
(Main circuit) interconnection wires)
Input power Earth screw Earth screw
L 1 1
Connecting cable Power cord
N 2 2 Unit A
Remote Earth screw Earth screw
3 3
controller
Connecting cable Connecting cable
Leakage Unit B Unit C
breaker Indoor unit
Earth
Grounding
• Connect the indoor/outdoor connecting cables to the identical terminal This air conditioner must be grounded without fail.
numbers on the terminal block of each unit.
• Incorrect connection may cause a failure. • Grounding is necessary not only to safeguard against the possibility
of receiving an electric shock but also to absorb both static, which is
1ph, 50Hz, 220-240V generated by high frequencies and held in the surface of the outdoor unit,
Power supply
1ph, 60Hz, 220V and noise since the air conditioner incorporates a frequency conversion
Maximum running current 3M : 13.1 A, 2M : 12.6 A device (called an inverter) in the outdoor unit.
• If the air conditioner is not grounded, users may receive an electric shock
16 A
Installation fuse rating if they touch the surface of the outdoor unit and that unit is charged with
(All types can be used)
static.
H07RN-F or 60245 IEC 66
Power cord
3-core 1.5 mm2 or more Test run
H07RN-F or 60245 IEC 66
Connecting cable
4-core 1.0 mm2 or more
■ Wiring/Piping Check
Terminal cover
Valve cover
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FILE NO. SVM-15102
3. Turn on the circuit breaker to supply electricity. ■ Gas Leak Inspection
In the initial LED display status, D805 is lighted as below.
Refer to the “ Gas Leak Inspection”.
: ON, : OFF, : Rapid Flashing (5 times/sec.),
: Slow Flashing (1 time/sec.) ■ Test run
D800 D801 D802 D803 D804 D805 1. If you perform the test run in summer, start running in the cooling mode first
to decrease the temperature of the room, then run in the heating mode.
(Heating mode: Set the temperature to 30°C.)
Start running all the indoor units connected to the outdoor unit in the
• If you perform the test run in winter, start running in the heating mode first
cooling mode.
to increase the temperature of the room, then run in the cooling mode.
(The indoor unit in the room that doesn’t operate the cooling mode cannot
(Cooling mode: Set the temperature to 17°C.)
be checked.)
2. For the test run, be sure to satisfy the following conditions below:
- Perform the test run for each indoor unit respectively.
4. After 5 minutes, hold down SW01 for at least 5 seconds, and check that
- Perform the test run for about 10 minutes in both the cooling mode and
D800 is lighted and D804 light is flashing ( 1 time/sec.).
the heating mode.
D800 D801 D802 D803 D804 D805 • You can perform the test run in the cooling/heating mode by utilizing the
thermo sensor of the indoor unit.
Cooling mode: Warm the thermo sensor using an appliance such as a
5. Press the SW01 4 times until the LED is displayed as below. hair dryer.
Heating mode: Put a cold towel on the thermo sensor.
D800 D801 D802 D803 D804 D805
■ Instructions for the Customers
• Explain to the customers the proper operation procedure and let them
6. Press SW02 for 1 times. Then D805 light is flashing (5 times/sec.). operate the air conditioner along with the supplied instruction manual.
D800 D801 D802 D803 D804 D805 • When multiple indoor units are connected to the outdoor unit, the cooling
mode and the heating mode are not available at the same time.
When multiple indoor units are running at the same time, the operation mode
7. Hold down SW02 for at least 5 seconds. Then the wiring/piping check starts of the unit which starts running first is applied to the other units.
automatically. (The LED display is lighted for a moment.)
• When you start running the indoor unit or change the operation mode, the
unit starts running after 3 minutes. This is due to the protection function of
D800 D801 D802 D803 D804 D805 the unit, not a malfunction.
• When the external temperature becomes low, the pre-heating of the
compressor starts to protect it. Keep the circuit breaker on for use.
• If no problems are detected, the checking operation returns to the normal The electricity consumption during pre-heating is about 30 W.
operation automatically. The LED is displayed as below.
If the circuit breaker is turned off, the indoor unit may not start running for
D800 D801 D802 D803 D804 D805 about 10 minutes or more.
• Electronic expansion valves are used for the outdoor unit.
When you turn on the power, the outdoor unit starts clattering every 1 or
8. The below is displayed when the error is detected. 2 months. This clattering is not a malfunction, but occurs when the unit is
(* Repetition of 3 sec ON / 0.5 sec OFF)
returning to the default setting for optimised control.
• While an indoor unit is running in the heating mode, the outdoor unit supplies
D800 D801 D802 D803 D804 D805 refrigerant to the other indoor units which are not running.
* * * * * Therefore, noise may come from the other indoor units or the exterior of
them may become warm.
Press the SW01 3 times until the LED is displayed as below, to check the
room judged as error.
9. When you want to start over the operation of the SW01 and SW02, press
the SW01 and the SW02 at the same time for 5 sec. (The procedure will
set back to step 3.) However, do not execute the operation during the
check. If by any chance the check is stopped by the operation, start over
the check after turning off the power once.
10. Notes
• It sometimes takes about 30 minutes maximum for the check.
• During the check, the compressor and the fan of the outdoor/indoor unit
repeat ON/OFF.
• You cannot check wiring/piping when the external temperature is 5°C
or less. Also, there is a possibility to misjudge if the indoor temperature
becomes too low by cooling operation. In that case, execute the cooling
operation for per room and check if the connection is normal.
- 70 -
FILE NO. SVM-15102
Pump-down Operation 4. Hold down SW01 for at least 5 seconds, and check that D800 is lighted
and D804 light is flashing ( 1 time/sec.).
■ Pump-down Operation (Recovering refrigerant)
D800 D801 D802 D803 D804 D805
CAUTION 5. Press SW01 for 1 time. Then D804 light is flashing (5 times/sec.).
D800 D801 D802 D803 D804 D805
Since the forcible running for collecting
refrigerant stops automatically after 10 6. Press SW02 for 1 time. Then D805 light is flashing (5 times/sec.).
minutes, finish collecting refrigerant within D800 D801 D802 D803 D804 D805
10 minutes.
7. Hold down SW02 for at least 5 seconds. Then outdoor unit start cooling
mode.
Electric current is applied on the (The display is kept during the refrigerants collection operation.)
control board. Beware of electric D800 D801 D802 D803 D804 D805
shock.
8. Close the valve stem of the service valve at the liquid end.
9. Make sure that the compound pressure gauge reading is –101 kPa
(–76 cmHg)
• The following must be certainly done 10. Close the valve stem of the service valve at the gas end.
during pump down. 11. The refrigerants collection operation is finished in maximum 10 minutes.
After the collection is finished, promptly stop the operation of all the
• Do not incorporate air into the indoor unit.
(There are cases that the compressor restarts.)
refrigeration cycle. 12. When you want to start over the operation of the SW01 and SW02, press
the SW01 and SW02 at the same time for 5 sec. (It back to the initial
• Close the service valves. Stop the condition of 3.)
However, do not execute the operation during the refrigerants collection.
compressor and remove the refrigerant If by any chance the collection is stopped by the operation, start over the
pipe. refrigerants collection operation.
Valve cover
- 71 -
FILE NO. SVM-15102
11. HOW TO DIAGNOSE THE TROUBLE
The pulse modulating circuits are mounted to both indoor and outdoor units.
Therefore, diagnose troubles according to the trouble diagnosis procedure as described below.
(Refer to the check points in servicing written on the wiring diagrams attached to the indoor/outdoor units.)
Table 11-1
No. Troubleshooting Procedure Page
WARNING
1 First Confirmation 72
2 Primary Judgment 73 The electrolytic capacitor may not normally discharge
3 Judgment by Flashing LED of Indoor Unit 73 according to error contents and the voltage may remain.
Self-Diagnosis by Remote Controller Therefore, be sure to discharge the capacitor.
4 74
(Check Code)
5 Judgment of Trouble by Symptom 81
6 Trouble Diagnosis by Outdoor LED 83 WARNING
7 Troubleshooting 91
8 Inspection of the Main Parts 93 For discharging, never use a screwdriver and others
How to Simply Judge Whether Outdoor for short-circuiting between + and – electrodes,
9 94
Fan Motor is Good or Bad
As the electrolytic capacitor is one with a large
NOTE capacity, it is very dangerous because a large electric
spark will occur.
A large-capacity electrolytic capacitor is used in the
outdoor unit controller (inverter). Therefore, if the
power supply is turned off, charge (charging voltage
DC280V to 373V) remains and discharging takes a lot of
time (for more than 5 minutes). After turning off the
power source, if touching the charging section before
discharging, an electrical shock may be caused.
Discharge the electrolytic capacitor completely by
using solder iron, etc.
<Discharging method>
Connect the discharge resistance (approx. 100Ω/40W) or plug of the soldering iron to voltage
between + and - of C08 on the main P.C. board MCC-1645, and then perform discharging.
Discharge position
+ and – of C08
(Discharging period: 10 seconds or more)
- 72 -
FILE NO. SVM-15102
11-1. First Confirmation 11-1-3. Operation Which is not a Trouble
(Program Operation)
11-1-1. Confirmation of Power Supply
For controlling the air conditioner, the program
Confirm that the power breaker operates (ON)
operations are built in the microcomputer as
normally.
described in the following table.
If a claim is made for running operation, check
11-1-2. Confirmation of Power Voltage whether or not it meets to the contents in the
Confirm that power voltage is AC 220–240 ±10%. following table.
If power voltage is not in this range, the unit may not When it does, we inform you that it is not trouble of
operate normally. equipment, but it is indispensable for controlling and
maintaining of air conditioner.
Table 11-1-1
1 When power breaker is turned “ON”, the operation The OPERATION lamp of the indoor unit flashes when
lamp (Green) of the indoor unit flashes. power source is turned on.
If “START/STOP” button is operated once, flashing
stops. (Flashes also in power failure)
2 Compressor may not operate even if the room The compressor does not operate while compressor
temperature is within range of compressor-ON. restart delay timer (3-minutes timer) operates.
The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.
3 In DRY and SLEEP MODE, FAN (air flow) display The air flow indication is fixed to [AUTO].
does not change even though FAN (air flow select)
button is operated.
4 Increasing of compressor motor speed stops For smooth operation of the compressor, the
approx. 30 seconds after operation started, and compressor motor speed is restricted to Max. 33 rps
then compressor motor speed increases again for 2 minutes and Max. 57 rps for 2 minutes to
approx. 30 seconds after. 4 minutes, respectively after the operation has started.
5 The set value of the remote control should be If the set value is above the room temperature,
below the room temperature. Cooling operation is not performed.
And check whether battery of the remote control is
consumed or not.
6 In AUTO mode, the operation mode is changed. After selecting Cool or Heat mode, select an operation
mode again if the compressor keeps stop status for
15 minutes.
7 In HEAT mode, the compressor motor speed does The compressor motor speed may decrease by
not increase up to the maximum speed or high-temp. release control (Release protective
decreases before the temperature arrives at the operation by temp.-up of the indoor heat exchanger)
set temperature. or current release control.
8 Cool, Dry, or Heat operation cannot be performed. When the unit in other room operates previously in
different mode, Fan Only operation is performed
because of first-push priority control. (Cool operation
and Dry operation can be concurrently performed.)
- 73 -
FILE NO. SVM-15102
Table 11-3-1
Indoor indication
OPERATION (Green) Power failure
lamp flashes.
A — Flashing display (1 Hz) (when power is ON)
OPERATION (Green)
Protective circuit operation for others
E TIMER (Orange)
Flashing display (5 Hz)
(including compressor)
NOTE
• The contents of items B and C and a part of item E are displayed when air conditioner operates.
• When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
• The check codes can be confirmed on the remote controller for servicing.
- 74 -
FILE NO. SVM-15102
11-4. Self-Diagnosis by Remote Controller (Check Code)
1. If the lamps are indicated as shown B to E in Table 11-3-1, execute the self-diagnosis by the remote controller.
2. When the remote controller is set to the service mode, the indoor controller diagnoses the operation
condition and indicates the information of the self-diagnosis on the display of the remote controller with the
check codes.
If a fault is detected, all lamps on the indoor unit will flash at 5Hz and it will beep for 10 seconds
(beep, beep, beep ... ). The timer lamp usually flashes (5Hz) during self-diagnosis.
•••
Fig. 11-4-1
- 75 -
FILE NO. SVM-15102
1. After using the service mode of remote controller finished, press the [ ] button to reset the remote controller to
normal function.
2. After finished the diagnosis by the remote controller, turn OFF power supply and turn its ON again to reset the air
conditioner to normal operation. However, the check codes are not deleted from memory of the microcomputer.
3. After servicing finished, press [CLR] button of remote controller under service mode status to send code "7F" to the
indoor unit. The check code stored in memory is cleared.
Table 11-4-2
TC sensor ; The heat Operation Flashes when 1. Check the sensor TC and connection.
exchanger temperature continues. error is detected. 2. In case of the sensor and its
sensor of the indoor unit connection is normal, check the
is out of place, disconnection, P.C. board.
short-circuit or migration.
Fan motor of the indoor unit All OFF Flashes when 1. Check the fan motor and connection.
is failure, lock-rotor, short- error is detected. 2. In case of the motor and its
circuit, disconnection, etc. connection is normal, check the
Or its circuit on P.C. board P.C. board.
has problem.
- 76 -
FILE NO. SVM-15102
Serial signal 1) Defective wiring of the Indoor unit Flashes when 1) to 3) The outdoor unit never
and connecting connecting cable or operates error is detected. operate.
cable. miss-wiring. continue. Flashing stop Check connecting cable and correct
2) Operation signal has not Outdoor unit and outdoor unit if defective wiring.
send from the indoor unit stop. start to operate Check 25A fuse of inverter P.C. board.
when operation start. when the return Check 3.15A fuse of inverter
3) Outdoor unit has not signal from the P.C. board.
send return signal to the outdoor unit is Check operation signal of the indoor
indoor unit when operation normal. unit by using diode. Measure voltage
started. at terminal block of the indoor unit
4) Return signal from the between No.2 and No.3 (or L2 and S)
outdoor unit is stop during If signal is varied 15-60V continuously,
operation. replace inverter P.C. board.
Some protector If signal is not varied, replace indoor
(hardware, if exist) of the P.C. board.
outdoor unit open 4) The outdoor unit abnormal stop at
circuit of signal. some time.
Signal circuit of indoor If the other check codes are found
P.C. board or outdoor concurrently, check them together.
P.C. board is failure Check protector (hardware) such
in some period. as Hi-Pressure switch,
Thermal-Relay, etc.
Check refrigerant amount or any
possibility case which may caused
Note : Operation signal of the indoor unit shall be measured in the sending period as high temperature or high pressure.
picture below. Check operation signal of the indoor
unit by using diode. Measure voltage
Sending signal of the indoor unit when have not return
signal from the outdoor unit. at terminal block of the indoor unit
VDC
between No.2 and No.3 (or L2 and S)
***
Measured signal voltage by apply diode
0 3 4 7 8 Time (Min)
* Signal send only 1 minute and stop. Because of return signal from outdoor unit has not received.
** Signal resend again after 3 minutes stop. And the signal will send continuously.
** * 1 minute after resending, the indoor unit display flashes error.
- 77 -
FILE NO. SVM-15102
Compressor position-detect All OFF Flashes after 1. Remove connecting lead wire of the
circuit error or short-circuit error is detected compressor, and operate again.
between winding of 8 times*. 2. If outdoor fan does not operate or
compressor. operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure resistance of compressor
winding. If circuit is shortage, replace
the compressor.
Current-detect circuit of All OFF Flashes after Even if trying to operate again, all
inverter P.C. board error. error is detected operations stop, replace inverter
4 times*. P.C. board.
TE sensor ; The heat All OFF Flashes after 1. Check sensors TE, TS and connection.
exchanger temperature error is detected 2. In case of the sensors and its
sensor of the outdoor unit 4 times*. connection is normal, check the
either TS sensor ; Suction inverter P.C. board.
pipe temperature sensor,
out of place, disconnection
or shortage.
TD sensor ; Discharge pipe All OFF Flashes after 1. Check sensors TD and connection.
temperature sensor is error is detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
inverter P.C. board.
Outdoor fan failure or its All OFF Flashes after 1. Check the motor, measure winding
drive-circuit on the inverter error is detected resistance, shortage or lock rotor.
P.C. board failure. 8 times*. 2. Check the inverter P.C. board.
TO sensor ; The outdoor Operation Record error 1. Check sensors TO and connection.
temperature sensor is continues. after detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
But does not inverter P.C. board.
flash display.
- 78 -
FILE NO. SVM-15102
* 4 or 8 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 6 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4 or 8 times, record error to check code. But after re-starting operation, if no error is
detected and air conditioner can operate more than 6 minutes, error count is cleared.
The others Return signal of the outdoor Indoor unit Flashes when 1. Check power supply (Rate + 10%)
(including unit has been sent when operates error is detected. 2. If the air conditioner repeat operates
compressor) operation start. But after continue. Flashing stop and stop with interval of approx. 10
that, signal is stop some time. Outdoor unit and outdoor unit to 40 minutes.
Instantaneous power stop. start to operate Check protector (hardware) such
failure. when the return as Hi-Pressure switch,
Some protector signal from the Thermal-Relay, etc.
(hardware) of the outdoor unit is Check refrigerant amount, packed
outdoor unit open normal. valve opening and any possibility
circuit of signal. cause which may affect high
Signal circuit of indoor temperature or high pressure.
P.C. board or outdoor 3. Check operation signal of the indoor
P.C. board is failure unit by using diode. Measure voltage
in some period. at terminal block of the indoor unit
between No.2 and No.3 (or L2 and S)
If signal is varied 15-60V continuously,
replace inverter P.C. board.
If signal is not varied, replace indoor
P.C. board.
- 79 -
FILE NO. SVM-15102
Compressor is high current All OFF Flashes after 1. Check installation conditions such as
though operation Hz is error is detected packed valve opening, refrigerant
decreased to minimum limit. 8 times*. amount and power supply (rate +10%,
Installation problem. both of operation and non operation
Instantaneous power condition).
failure. 2. Check P.M.V. by measure the
Refrigeration cycle resistance of the coil and confirm its
problem. operation (sound of initial
Compressor break down. operation, etc.)
Compressor failure (High 3. Observe any possibility cause which
current).operation, etc.) may affect high current of compressor.
4. If 1, 2 and 3 are normal, replace
compressor.
- 80 -
FILE NO. SVM-15102
* 4, 8 or 11 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 6 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4, 8 or 11 times, record error to check code. But after re-starting operation, if no error
is detected and air conditioner can operate more than 6 minutes, error count is cleared.
- 81 -
FILE NO. SVM-15102
NOTE
• Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
• Be sure to prepare a diode for judgment.
Normal time : Voltage swings between DC15 and 60V. ........................ Inverter Assembly check
Abnormal time : Voltage does not vary.
2) If the unit stops once, it does not operate until the power will be turned on again.
3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E Sensor temp. error check code 02, 1C)
Gas leak
P.M.V. is defective.
Refer to the chart in 11-6.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off of TC sensor
- 82-
FILE NO. SVM-15102
Service Support Function (LED Display, Switch Operation)
1. Outline
A various setup and operation check can be performed by the pushdown button switches (SW01,02)
on the outdoor P.C. board(Display PCB).
- 83 -
FILE NO. SVM-15102
11-6. Trouble Diagnosis by Outdoor LED
For the outdoor unit, the self-diagnosis is possible by LED (Green) and five LEDs (Yellow).
Green LED (D805) and Yellow LEDs (D800 to D804) are provided on the display P.C. board MCC-1646.
2. If there is an error, Yellow LED are lighted according to the error as described in the below table.
3. When there are two or more errors, LEDs flash cyclically.
4. When D804 or D805 are flashing (rapid or slow), push and hold SW01 and SW02 simultaneously
for 5 seconds or more. (Display returns to the error display.)
- 84 -
FILE NO. SVM-15102
NO
Is AC mains voltage correct? Confirm power supply
(198 to 264V) construction. etc.
YES
NO
Are CN609 of P.C. board MCC-1645 Correct connector.
connection and case thermostat correct? Case thermostat error → Replace.
YES
NO
Short each pins of CN500. Check ourdoor P.C.B MCC-1645.
Can compressor operate? Defect → Replace.
YES
YES
Is there gas leak? Repair defective position.
Is there refrigerant shortage? Recharge refrigerant.
NO
NO
Is service valve fully opened? Open service valve fully.
YES
NO
Correct defective position.
Is PMV under correct conditions?
Replace defective part.
YES
Are connections of NO
compressor lead and reactor correct? Correct wiring.
(Check referring to the Wiring diagram.)
YES
YES
Does the same error occur in operation
Replace outdoor P.C.B MCC-1645.
without compressor lead?
NO
Check compressor. (Rare short, etc.)
Defect → Replace.
- 85 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[18] ∗ There is a possibility that it is one of the following errors.
Confirm LED on display P.C. board (MCC-1646)to judge which error it is.
Heat exchanger temp. sensor (TE) error, Suction temp. sensor (TS) error
{**{*z [Suction temp. sensor (TS) error]
Is connection of CN603 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TS sensor correct?
YES
Check outdoor P.C.B MCC-1665
Defect → Replace.
Is connection of CN601 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TE sensor correct?
YES
Check outdoor P.C.B MCC-1665
Defect → Replace.
Is connection of CN600 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TD sensor correct?
YES
Check outdoor P.C.B MCC-1665
Defect → Replace.
NO
Is AC mains voltage correct? Check wiring construction.
(198 to 264V) Ask repair of power supply.
YES
Is connection of CN602 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TO sensor correct?
YES
Check outdoor P.C.B MCC-1665
Defect → Replace.
- 86 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[1C] ∗ There is a possibility that it is one of the following errors.
Confirm LED on display P.C. board (MCC-1646) to judge which error it is.
Compressor system error, Compressor lock, Gas side temp. sensor (TGa to TGc)
error, Gas leakage, PMV error
**zz [Compressor system error, Compressor lock]
NO
Is AC mains voltage correct? Check wiring construction.
(198 to 264V) Ask repair of power supply.
YES
YES
YES
Is compressor under correct condition? 1
NO
NO
Is there refrigerant stagnation? Compressor lock → Replace.
YES
NO
Check TE, TS sensor and PMV.
Does PMV correctly operate?
Detect → Replace..
YES
YES
NO
- 87 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[1C] zzz{* [A room gas side temp. sensor (TGa) error]
(Continued)
Is connection of CN604 NO
Correct connector.
on P.C.B MCC-1665 correct? Sensor error → Replace.
Is resistance value of TGa sensor correct?
YES
Check outdoor P.C.B. MCC-1665.
Defect → Replace.
YES
Check outdoor P.C. Boards.
Defect → Replace.
- 88 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
- 89 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[20] ∗ There is a possibility that it is one of the following errors.
Confirm LED on display P.C. board (MCC-1646) to judge which error it
is. PMV error for A room, B room, C room, D room, E room.
- 90 -
FILE NO. SVM-15102
{:ON ({*:3 sec ON / 0.5 sec OFF) z:OFF
Check Outdoor Check and troubleshooting
code LED display (Item without special mention indicates part of outdoor unit.)
[21] ∗ There is a possibility that it is one of the following errors.
Confirm LED on display P.C. board (MCC-1646) to judge which error it is. (1) high-pressure SW system error,
(2) power supply error (Vdc), (3) high-pressure protective operation, (4) case thermo operation.
*{ [High pressure SW system error]
High pressure protective operation.
NO NO
Doesn’t high pressure switch Wiring check,
operate? Is circuit wiring normal? Correct.
YES YES
NO
Are parts of Parts check
high pressure switch normal? Defective → Replace
YES
NO
Is service valve fully opened? Open service valve fully.
YES
NO NO
Does cooling outdoor fan Is there no fan breakage
normally operate? or coming-off?
YES YES
Connection of connectors,
IPDU, Fan motor, Wiring.
Heating operation
NO Are connections of NO
Does the heating indoor fan
normally operate? connectors,capacitors
and fan motor normal?
YES
YES
YES
- 91 -
FILE NO. SVM-15102
11-7. TROUBLESHOOTING
RAS-2M18S3AV-A
1. Before Troubleshooting
Each model corresponds to DRED (Demand response enabling device) by AS/NZS 4755.3.1.
DRM1, DRM2 and DRM3 are executed as follows, upon directions from the power company,
Be sure to confirm they are not operated before usually troubleshooting.
2. Troubleshooting Procedure
When a symptom such as the following table is found without a check code is not displayed on the remote
controller, there is a possibility that a demand operation or demand P.C. board is failed, therefore diagnose it
according to the following diagram.
No. Operating conditions of air conditioner
Diagnosis when compressor does not work Diagnosis when cooling/heating is poor
Disconnect the Disconnect the
connecting wiring connecting wiring
of DRED. of DRED.
NO NO
Remove wiring of
CN105 on DRED
P.C. board.
YES NO
When a failure with *1 appears,
advance the diagnosis further according
Exchange of Indoor thermostat to the basic service manual.
Demand P.C. board is off.
- 92 -
FILE NO. SVM-15102
NO
NO
Short-circuit is
found between 1 and 2 YES
pins of connector connected to Exchange of transformer
CN102 of
transformer.
NO
Exchange of
Demand
P.C. board
- 93 -
FILE NO. SVM-15102
100
90
80
TD
Resistance value (kΩ)
70
TD : Discharge temp. sensor
60 TO : Outdoor temp. sensor
TE : Outdoor heat exchanger temp. sensor
50 TS : Suction temp. sensor
40 TGa to TGc : Gas side temp. sensor
30
20
10 TO, TE, TS, TGa to TGc
0
0 10 20 30 40 50
Temperature (˚C)
Outdoor Unit
2 Outdoor fan motor Measure the resistance value of winding by using the tester.
(Model : ICF-140-43-4R) Red
Position Resistance value
Red - White
White - Black 21 ± 1.05Ω
Black - Red
White Black
For details, refer to Section 11-10.
5 Outdoor temperature sensor (TO), Disconnect the connector, and measure resistance value with the tester.
pipe temperature sensor (Normal temperature)
(TGa, TGb, TGc), discharge
temperature sensor (TD), suction Temperature 10°C 20°C 25°C 40°C 50°C
temperature sensor (TS), Sensor
evaporator temperature sensor TD (kΩ) 105 64 51 27 18
(TE), TO, TE, TS (kΩ) 20.6 12.6 10.0 5.1 3.4
TGa to TGc (kΩ) 20.0 12.5 10.0 5.3 3.6
- 94 -
FILE NO. SVM-15102
11-10. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
1. Symptom
• Outdoor fan motor does not rotate.
• Outdoor fan motor stops within several tens seconds though it started rotating.
• Outdoor fan motor rotates or does not rotate according to the position where the fan stopped, etc.
Remote controller check code “02 : Outdoor block, 1A : Outdoor fan drive system error”
2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding error of the outdoor fan motor
3) Position-detect circuit error inside of the outdoor fan motor
4) Motor drive circuit error of the outdoor P.C. board
YES
NOTE
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
- 95 -
FILE NO. SVM-15102
YES
Check the resistance value secondary
side between
1 (Blue lead) - 2 (White lead) NO
of the secondary side connector
(CN102 : Secondary winding)
is 2 to 5Ω, it is normal.
YES
NO
Does LED D101 be bright? Replace DRC board
YES
YES
DRC & Transformer
operates normally
- 96 -
FILE NO. SVM-15102
<MCC-1645>
Power supply connecting lead wire Lead and connecter for Reactor Lead and connecter for Reactor
P01(Black), P02(White) P16,P17(White) P21,P22(Gray)
Fan motor connector Power circuit protective Fuse Jumper for model
CN300 F03(250V,3.15A,plastic case) J800-803
- 97 -
<MCC-1665>
Indoor/Outdoor communication
wire protective Fuse
F03(250V,3.15A,plastic case)
Power, Alarm display LED
D801(Red)
TGC CN606(Green)
TGB CN605(Red)
TGA CN604(Yellow)
- 98 -
11-12 '50RSHUDWLRQ$61=6
'5&%RDUG/D\RXW
+12V GND
&RQQHFWLQJ0RGH
COM-DRM1 (Demand Response Mode 1)
Operation in this mode is compressor off
COM-DRM2 (Demand Response Mode 2)
Operation in this mode is the air conditioner continues to cool or heat, by the electrical energy consumed is
not more than 50% of the total electrical energy.
COM-DRM3 (Demand Response Mode 3)
Operation in this mode is the air conditioner continues to cool or heat, by the electrical Hnergy comsumed is
not more than 75% of the total electrical energy.
RAS-2M18S3AV-A
- 99 -
FILE NO. SVM-15102
12. HOW TO REPLACE THE MAIN PARTS
12-1. Outdoor Unit
No. Part name Procedure Remarks
① Common
procedure
1.Detachment
1) Stop operation of the air conditioner,
and turn off the main switch of the
breaker for air conditioner.
2) Remove the valve cover.
(ST1TØ4×10L 5pcs.)
• After removing screw, remove the
valve cover pulling it downward.
3) Remove the upper cabinet.
(ST1TØ4×10L 5pcs.)
• After removing screws, remove the
upper cabinet pulling it upward.
4) Remove the terminal cover.
(ST1TØ4×10L 2pcs.)
5) Remove the cord clamp.
(ST2TØ4×10L 2pcs.)
6) Remove the power supply cord and the indoor/
outdoor connecting cable from terminal.
2.Attachment
1) Attach the power supply cord and the indoor/
outdoor connecting cable to terminal.
2) Attach the cord clamp.
(ST2TØ4×10L 2pcs.)
3) Attach the terminal cover.
(ST1TØ4×10L 2pcs.)
4) Attach the water-proof cover.
- 100 -
FILE NO. SVM-15102
Front cabinet
Side cabinet(right)
2.Attachment
1) Insert the claw on the front left side into the side
into the side cabinet (left).
2) Hook the bottom part of the front right side onto
the concave section of the base plate.
Insert the claw of the side cabinet (right) into the
square hole in the front cabinet.
3) Return the screws that were removed above to
their original positions, and attach them.
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2) Remove screws.
(ST1TØ4×10L 2pcs. : fix to side cabinet (right))
(ST1TØ4×10L 2pcs. : fix to motor base)
(ST1TØ4×10L 1pc. : fix to partition)
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2. Attachment
1) When assembling the coil into the PMV body,
ensure that the coil lock is installed properly in
the pipe.
<Handling precaution>
When handling the parts, do not pull the leads.
When removing the coil from the valve body, use your
hand to secure the body in order to prevent the pipe
from being bent out of shape.
2. Attachment
1) Insert claws of the fan guard in the holes of the
front cabinet. Push the hooking claws
(9 positions) by hands and fix the claws.
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FILE NO. SVM-15102
During the installation work (and on its completion), take care not to damage the coverings
of the sensor leads on the edges of the metal plates or other parts. It is dangerous for
these coverings to be damaged since damage may cause electric shocks and/or a fire.
After replacing the parts, check whether the positions where the sensors were installed are the proper
positions as instructed. The product will not be controlled properly and trouble will result if the sensors
have not been installed in their proper positions.
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1.Attachment
・Be sure not to burn lead wire of the high pressure
switch.
Wet towel
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FILE NO. SVM-15102
*RAS-2M18S3AV-A only
No. Part name Procedure Remarks
⑯ Demand P.C.
board
1.Detachment
1) Perform work of ① and ②.
2) Remove the front cover of inverter assembly.
3) Remove the DRC assembly.
(ST1TØ4×10L 1pc.)
Cover under inverter box
4) Remove the cover under inverter box.
(ST1TØ4×6L 2pcs.)
5) Remove the connector of the Demand P.C. board.
CN100 : Power supply (3P, White)
CN101 : Step‐down transformer (3P, Yellow)
CN102 : AC17V supply (2P, White)
CN105 : DRC signal output (2P, White)
COM terminal: Red lead wire
DRM1 terminal: White lead wire
DRM2 terminal: Black lead wire
DRM3 terminal: Blue lead wire
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