Installation Manual VRV III BSVQ - PVJU - Daikin
Installation Manual VRV III BSVQ - PVJU - Daikin
Installation Manual VRV III BSVQ - PVJU - Daikin
BSVQ36PVJU
BSVQ60PVJU
English
Franais
Espaol
BSVQ36PVJU
BSVQ60PVJU
Installation manual
CONTENTS
1
2
3
4
5
6
7
8
9
1. SAFETY CONSIDERATIONS
Please read these SAFETY CONSIDERATIONS carefully before installing air conditioning equipment and
be sure to install it correctly. After completing the installation, make sure that the unit operates properly during
the start-up operation.
Please instruct the customer on how to operate the unit and keep it maintained.
Also, inform customers that they should store this installation manual for future reference.
This air conditioner comes under the term appliances not accessible to the general public.
Meaning of danger, warning, caution and note symbols.
DANGER ..........Indicates an imminently hazardous situation which,if not avoided, will result in death
or serious injury.
WARNING ........Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION .........Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury. It may also be sued to alert against unsafe practices.
NOTE ................Indicates situation that may result in equipment or property-damage-only accidents.
DANGER
Refrigerant gas is heavier than air and replaces oxygen. A massive leak could led to oxygen depletion, especially in basements, and an asphyxiation hazard could occur leading to serious injury or
death.
Do not install unit in an area where flammable materials are present due to the risk of explosion
resulting in serious injury or death.
If the refrigerant gas leaks during installation, ventilate the area immediately.
Refrigerant gas may produce toxic gas if it comes into contact with fire such as from a fan, heater, stove or
cooking device. Exposure to this gas could cause severe injury or death.
After completing the installation work, check that the refrigerant gas does not leak.
Refrigerant gas may produce toxic gas if it comes into contact with fire such as from a fan, heater, stove or
cooking device. Exposure to this gas could cause severe injury or death.
English
Do not ground units to water pipes, telephone wires or lightning rods because incomplete grounding could cause a severe shock hazard resulting in severe injury or death, and to gas pipes because
a gas leak could result in an explosion which could lead to severe injury or death.
Safely dispose of the packing materials.
Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.
Tear apart and throw away plastic packaging bags so that children will not play with them. Children playing
with plastic bags face the danger of death by suffocation.
WARNING
Ask your dealer or qualified personnel to carry out installation work. Do not try to install the
machine by yourself.
Improper installation may result in water leakage, electric shocks or fire.
Perform installation work in accordance with this installation manual.
Improper installation may result in water leakage, electric shocks or fire.
Be sure to use only the specified accessories and parts for installation work.
Failure to use the specified parts may result in water leakage, electric shocks, fire or the unit falling.
Install the air conditioner on a foundation strong enough to withstand the weight of the unit.
A foundation of insufficient strength may result in the equipment falling and causing injuries.
Carry out the specified installation work after taking into account strong winds, typhoons
or earthquakes.
Improper installation work may result in the equipment falling and causing accidents.
Make sure that a separate power supply circuit is provided for this unit and that all electrical work is
carried out by qualified personnel according to local laws and regulations and this installation manual.
An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire.
Make sure that all wiring is secured, the specified wires are used, and no external forces act on the
terminal connections or wires.
Improper connections or installation may result in fire.
When wiring the power supply and connecting the remote controller wiring and transmission
wiring, position the wires so that the electric parts box lid can be securely fastened.
Improper positioning of the electric parts box lid may result in electric shocks, fire or the terminals overheating.
Before touching electrical parts, turn off the unit.
Be sure to establish an earth.
Do not earth the unit to a utility pipe, arrester, or telephone earth.
Incomplete earth may cause electrical shock, or fire.
A high surge current from lightning or other sources may cause damage to the air conditioner.
Do not touch the switch with wet fingers.
Touching a switch with wet fingers can cause electric shock.
Be sure to install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric shocks, or fire.
Do not install the air conditioner in the following locations:
(a) where a mineral oil mist or an oil spray or vapor is produced, for example in a kitchen. Plastic parts may
deteriorate and fall off or result in water leakage.
(b) where corrosive gas, such as sulfurous acid gas, is produced. Corroding copper pipes or soldered parts
may result in refrigerant leakage.
(c) near machinery emitting electromagnetic waves. Electromagnetic waves may disturb the operation of
the control system and result in a malfunction of the equipment.
CAUTION
While following the instructions in this installation manual, insulate piping in order to prevent condensation.
Improper piping insulation may result in water leakage and property damage.
English
NOTE
Install the indoor and outside units, power supply wiring and connecting wires at least 3.5ft. away
from televisions or radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 3.5ft. may not be sufficient enough to eliminate the noise.)
Remote controller (wireless kit) transmitting distance can result shorter than expected in rooms
with electronic fluorescent lamps. (inverter or rapid start types)
Install the indoor unit as far away from fluorescent lamps as possible.
This unit is a class A product.
In a domestic environment this product may cause radio interference in which case the user may be
required to take adequate measures.
Dismantling of the unit, treatment of the refrigerant, oil and eventual other parts, should be done in
accordance with the relevant local and national regulations.
NOTE
The refrigerant R410A requires strict cautions for keeping the system clean, dry and tight.
A. Clean and dry
Foreign materials (including mineral oils such as SUNISO oil or moisture) should be prevented from
getting mixed into the system.
B. Tight
R410A does not contain any chlorine, does not destroy the ozone layer, and does not reduce the
earths protection against harmful ultraviolet radiation.
R410A can contribute slightly to the greenhouse effect if it is released. Therefore we should take special attention to check the tightness of the installation.
Read the chapter Refrigerant piping work carefully and follow these procedures correctly.
2. BEFORE INSTALLATION
2-1 CAUTION CONCERNING NEW REFRIGERANT SERIES
Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. (If
the refrigerant is charged in a state of gas, its composition changes and the system will not work properly.)
The indoor/outside unit is for R410A. See the catalog for indoor/outside unit models which can be connected.
(Normal operation is not possible when connected to other units.)
2-2 PRECAUTIONS
Hold the unit by the Hanging brackets (4 points) when opening the box and moving it, and do not lift it holding on to any other part especially the refrigerant piping.
About installation of outside and indoor unit, refer to the installation manual provided with the outside and
the indoor unit.
This unit, both indoor and outside, is suitable for installation in a commercial and light industrial environment.
If installed as a household appliance it could cause electromagnetic interference.
English
2-3 ACCESSORIES
Check the following accessories are included with your unit.
NOTE
Do not throw away any of the accessories until installation is complete.
BSVQ36 60PVJU
Name
Quantity
1) Accessory pipes
1) Accessory pipes
(BSVQ36 only)
(BSVQ60 only)
1 pc.
1)-1
1 pc.
1)-2
1 pc.
2) Clamp
2 pcs.
1)-1
Explanation
Document
3) Insulation tube
16 pcs.
2 pcs.
1)-2
1 pc.
3)-1
3)-2
2 pcs.
1 copy
3)-3
Installation
manual
Shape
3/8
5/8
1/2
5/8
(Small)
(Medium)
(Large)
2-4 COMBINATION
This BS unit is only for systems for Models REYQ-P.
It cannot be connected to systems for Models REYQ-M.
For series of applicable indoor units, refer to the catalog or other literature.
Select the BS unit to fit the total capacity (sum of units capacity) and max. number of the indoor units to be
connected downstream. About indoor units capacity, refer to the Table 2.
Table 1
Model
BSVQ36PVJU
A 36
BSVQ60PVJU
36 < A 60
Table 2
Capacity expressed as indoor units model No.
09
12
18
24
30
36
48
12
18
24
30
36
48
<Example>
In case of the BS unit which connect two FXFQ12M and two FXSQ18M.
Total capacity = 122+182 = 60 Select BSVQ60PVJU
Problems
Check
Water leaking
Check
English
Outside unit
side (3 pipes)
2-5/8
or more
(in.)
BS unit
proper top
Indoor unit
side (2 pipes)
2 or
more
Inspection hole 18
Be sure to open this to the
EL. COMPO. BOX side.
Fig. 1
Fig. 2
(in.)
BS Unit Name
BSVQ36P
BSVQ60P
A
10 or more
10 or more (*2)
B
10 or more (*1)
10 or more (*2)
NOTE
Study if the installation location is strong enough to hold the weight of the unit, and if necessary reinforce
the area with a beam or other member and then install suspension bolts. Use the suspension bolts to install
the unit. (Refer to 4. PREPARATIONS BEFORE INSTALLATION)
Install the BS unit and its power supply wiring and transmission wiring at least 40 in. away from televisions
and radios to prevent image distortion and noise in those devices. Noise may still be introduced at this distance depending on the electromagnetic wave conditions.
English
Anchor
16-7/8
8-5/8
Hanging
bracket
Unit
proper
40 in. or less
<Suspension bolt pitch>
Long nut or
turnbuckle
Suspension
bolt
40 in. or less
Note: All the above parts are part to be procured in the field.
<Example installation>
Fig. 3
5. BS UNIT INSTALLATION
Use only accessories and parts which are of the designated specification when installing.
(1) When necessary, use the following procedure to change the EL. COMPO. BOX mounting surface.
(Refer to Fig. 4)
1) Remove the EL. COMPO. BOX lid. (2 screws)
2) Remove the EL. COMPO. BOX. (2 screws)
3) Remove the top panel. (4 screws)
4) Remove the coil cover. (1 screw)
5) Change the pull out direction of the wire (motorized valve coil) between the body and the EL. COMPO. BOX.
6) Rotate the coil cover 180 and attach it.
7) Turn the top panel around 180 and attach it.
8) Attach the EL. COMPO. BOX.
9) Attach the EL. COMPO. BOX lid.
(2) Attach the hooks to the suspension bolts.
Be sure to use the nuts (M8 or M10: 3 pcs, 4 locations) and washers
(field supply) from both the top and bottom sides of the hanging
bracket and make sure they are tightened correctly.
Washer
(Field supply)
Hanging
bracket
3/8 9/16 in.
Nut
(Double nut)
(Field supply)
Nut
(Field supply)
BS unit
proper
Suspension bolt
(Field supply)
NOTES
The BS unit has a top and a bottom, so install it so that the diagonal lines in the figure 4 are where the top is.
(Failing to do so may prevent the unit from operating properly and increase the volume of the operating noise.)
English
7)
(Rotate 180 degrees)
3), 7)
3), 7)
Top Panel
3), 7)
4)
3), 7)
4), 6)
9)
8)
9)
Coil cover
8)
2)
2)
1)
2)
1)
Fig. 4
5)-2
(Move the
EL. COMPO. BOX)
Pass the wire through the
wire clip.
English
Installation period
Protection method
NOTE
Exercise special caution to prevent dirt or dust when passing piping through holes in walls and when passing
pipe edges to the exterior.
Taping
Nitrogen
Nitrogen
Valve
Refrigerant piping
Fig. 5
NOTES
Do not use an anti-oxidizing agent when brazing the piping. Residual debris could clog the piping or cause
parts to malfunction.
Do not use a flux when brazing the refrigerant pipe joints.
Using a chlorine flux may cause the pipes to corrode, and if it contains fluoride it may cause the refrigerant
lubricant to deteriorate, adversely affecting the refrigerant piping system.
Use phosphor copper brazing (B-Cu93P-710/795: ISO 3677) which does not require flux.
English
Example of connection 1: When 1 indoor unit is connected downstream from the BS unit
Determine using Table 1 based
Select from Table 2 depending
on the total capacity of the indoor on the capacity type of the
units connected downstream.
indoor unit.
<Upstream>
To refrigerant branch
kit or outside unit
<Downstream>
Gas pipe
Liquid pipe
Liquid pipe
Indoor unit
<Upstream>
<Downstream>
Gas pipe
BS
unit
Liquid pipe
Liquid pipe
Indoor unit
Indoor unit
Indoor unit
Upstream
Suction gas pipe
Q < 54
3/5
1/2
54 Q < 60
3/4
5/8
Downstream
Liquid pipe
3/5
Gas pipe
3/5
Liquid pipe
3/5
3/4
Liquid pipe
07 09 12 18
1/2
1/4
24 30 36 48
5/8
3/8
* The BS unit downstream connection pipe sizes are shown below. If the pipe diameter differs from that of the
indoor unit connection pipe size selected from Table 2, follow the instructions in 6-5 PIPING CONNECTION and use the included pipe to make the connection.
Table 3 BS unit connection pipe size
(in.)
BS unit
BSVQ36P
BSVQ60P
Liquid pipe
5/8
3/8
English
BSVQ36P type
When the downstream indoor unit total capacity is 36 or less and when one indoor unit with
a capacity of 24 to 36 is connected downstream.
Suction gas pipe (Site piping)
HP/LP gas pipe (Site piping)
BSVQ60P type
When the downstream indoor unit total capacity is more than 36 but less than 54 and when one
indoor unit with a capacity of 48 is connected downstream.
Suction gas pipe (Site piping)
HP/LP gas pipe (Site piping)
When the downstream indoor unit total capacity is 54 or more but 60 or less
Accessory pipes 1)-2
English
10
Clamp 2) (Accessory)
Gas pipe
(Note 1)
BS unit
Liquid pipe
Liquid pipe
Insulation tube 3)-2
(Accessory)
Piping insulation
(Product piping side)
Piping insulation
(Site piping side)
Main unit
(2) Seal
Insulation material
(Field supply)
Seam
Attach facing up
11
English
Transmission wiring
Main switch
Switch
Fuse
Power supply
Main switch
BS unit
Indoor unit
Cooling-dedicated
indoor unit
Remote controller
Cooling/Heating selectable indoor unit
Power supply
Model
Type
Hz
Voltage
Min.
Max.
MCA
MFA
BSVQ36P
BSVQ60P
VJ
60
208~230
187
253
0.1
15
NOTES
The above Table 3 of Electrical Characteristics refers to one BS unit.
See the Engineering data book for other details.
English
12
Absolutely do not
connect the power
supply wiring.
Outside unit
TO IN/D UNIT TO OUT/D UNIT
Transmission wiring
Use 2-core wires.
(There is no polarity.)
F1 F2 F1F2
(1)
(1)
(1)
B
C
F1 F2 F1 F2
TO IN/D UNIT TO OUT/D UNIT
(2)
BS unit A
(1)
F1 F2
B
C
F1 F2 F1 F2
TO IN/D UNIT TO OUT/D UNIT
(2)
BS unit B
(1)
F1 F2
A
B
C
(2)
F1 F2
Final BS unit
(1)
(1)
A B C
COOL/HEAT
SELECTOR
C/H SELECTOR
C/H SELECTOR
F1 F2 F1 F2
TO IN/D UNIT TO OUT/D UNIT
C/H SELECTOR
(1)
(1)
F1 F2
A B C
COOL/HEAT
SELECTOR
F1 F2
A B C
COOL/HEAT
SELECTOR
1.
2.
3.
4.
F1 F2
Cooling-dedicated
indoor unit
NOTE
Connect cooling-dedicated air conditioners to terminals F1 and F2 (TO OUT/D UNIT) of the final BS unit.
Use 2-core wire for the transmission wiring. Using a multi-core wire with 3 or more cores when two or more
indoor units are used at once could cause abnormal stoppage. (Only use 3-core wire in the COOL/HEAT
SELECTOR.)
Absolutely do not connect the power supply wiring to the transmission wiring terminal block. Doing so
could damage the entire system.
For the transmission wiring, use wire that is within the following ranges. Exceeding these limits could
cause a transmission error.
(1) Between an outside unit and BS unit,
branch
Sub-branching
Between a BS unit and indoor unit, and
Between a BS unit and BS unit
Maximum wiring length: 3280 ft or less
F1 F2
F1 F2
F1 F2
Total wiring length: 6560 ft or less
Branch point max: 16 branch points
(2) Between a BS unit and COOL/HEAT SELECTOR
F1 F2
F1 F2
Maximum wiring length: 1640 ft or less
13
English
Wire
Wire fitting
Ground wire
Clamp 2)
(Accessory)
Clamp 2)
(Accessory)
A1P
TO IN/D UNIT TO OUT/D UNIT
F1 F2 F1 F2
Terminal block
Wiring through
hole (right)
Clamp 2)
(Accessory)
NOTES
Use ring-type crimp style terminal for connections to the
Insulation sleeve
Ring-type crimp
power terminal block. (Refer to Fig. 6)
Electric wire
style terminal
Also, insulate the crimped area by attaching an insulation sleeve, etc.
If these are not available, see the following section.
Fig. 6
(a) Wiring of different thicknesses cannot be connected
Connect wires of the
Do not connect
Do not connect
to the power terminal block.
same gauge to both
wires of the same
wires of different
gauge to one side.
gauges.
(A loose connection could cause abnormal heating.) sides.
(b) When connecting wire of the same diameter, make
the connection as shown in the figure 7.
Use an appropriate screwdriver for tightening the terminal screw.
Fig. 7
Using a screwdriver that is too small could damage the
screw head and prevent proper tightening.
Table 4
Over tightening the terminal screw could damage the
Terminal screw size
Tightening torque (ft lbf)
M3.5 (COOL/HEAT SELECTOR/transmission
screw.
0.58-0.72
wiring terminal block (A1P))
Refer to the Table 4 for the terminal screw tightening
M4 (Power supply terminal block)
0.87-1.06
torque.
M4 (Ground terminal)
1.12-1.37
When fastening the wire, use the included clamp 2) so
as not to apply tensile force to the wire connection and then securely fasten the wire. Also, after wiring is
completed, organize the wiring so that the EL. COMPO. BOX lid does not pop up and then properly replace
the EL. COMPO. BOX lid.
Make sure no wires are pinched when replacing the EL. COMPO. BOX lid.
Always use the wire through hole to protect the wires.
Do not pass the transmission wiring and power supply wiring through the same locations and outside of the
unit keep them separated by at least 2 in..
Not doing so could cause the transmission wiring to pick up electric noise (external noise) and result in a
malfunction or breakdown.
After the wiring working is complete, use sealer (field supply) to seal closed the wire through hole.
(Entry by small animals, etc., could cause a malfunction.)
English
14
8. INITIAL SETTING
When the refrigerant piping and wire installation work is completed, make the following settings as required.
1. Setting for when connecting the COOL/HEAT SELECTOR to the BS unit.
Setting description
Set the input signal from the COOL/HEAT SELECTOR (sold separately) to ON/OFF.
Setting method
Set the dip switches (DS1-1) on PCB (A1P) as shown at left before turning on the power to the BS unit.
Turn on DS1-1.
ON
ON
OFF
OFF
DS1-1
DS1-2
NOTES
This setting is read by the microcomputer when the BS unit power is turned on.
Be sure to make the setting before turning on the power.
Always close the EL. COMPO. BOX lid after making the setting.
2. Setting when changing the Automatic mode differential in the Cooling/Heating Automatic Operation Mode.
Setting description
The Automatic mode differential can be changed within the range of 0F to 12.6F (0F at factory shipment).
For details regarding the Automatic mode differential and indoor unit operation, refer to the Engineering
data book.
Setting method
The setting is made using the Local Setting Mode by the remote controller of indoor unit connected to the BS unit.
For information regarding the setting method, refer to Engineering data book.
The following table gives a list of the MODE NO., FIRST CODE NO., and SECOND CODE NO.
NOTES
This setting is operated by the operation remote controller while the indoor unit power is turned on.
When the indoor unit, outside unit, and BS unit installation work is completed, confirm that it is safe even
with the power turned on before proceeding with the work.
MODE NO.
12 (22)
1.8
3.6
5.4
7.2
9.0
10.8
12.6
At factory shipment.
9. TEST OPERATION
(1) Check to make sure the EL. COMPO. BOX lid is closed.
(2) Refer to the Installation Manual included with the outside unit and conduct a test run.
Clicking or humming sounds will continue for about 20 sec immediately after the power is turned on due
to the start of automatic initialization operation (closing) of the solenoid valve, but this is not a problem.
15
English
3P194121-3D
EM07A062
(0712) FS HT