LK-IM-05

SINGLE PACKAGED AIR CONDITIONERS 50Hz

INSTALLATION & MAINTENANCE INSTRUCTIONS

ENGLISH
• Please read this instruction sheet completely before installing the product.
• Installation work must be performed in accordance with national wiring standards by authorized
personnel only.

Front View

Air Outlet Vents

(Rear)

ESPAÑOL
Filter
Access Panel Air Intake Vents
E/Heater (Side)
Access Panel
Unit Power Wires
Control and Compressor
Access Panel

Rear View

Refresh
Air Hood

Supply

Return

P/No.: 3828A30038D
File Tab Position: 4 Rev. No.: 1
 TABLE OF CONTENTS

1.The following should be always observed for safety ...............................3

2. Dimensional Data ........................................................................................4
3. Installation of Unit .......................................................................................6
4. Ductwork ......................................................................................................7
5. Condensate Drain Piping ...........................................................................8
6. Filter Installation .........................................................................................8
7. Installation of remote controller ................................................................9
8. Electrical Wiring ........................................................................................10
9. Control Wiring ...........................................................................................13
10. Start-Up Pre-Start Quick Check List .....................................................15
11. Test Mode Procedure ..............................................................................16
12. Trial Run Mode ........................................................................................18
13. Evaporator Fan Adjustment ...................................................................19
14. Start-up ....................................................................................................20
15. Final installation Checklist and Maintenance ......................................22

2
 1. The following should be always observed for safety
• Please report to or take consent by the supply authority before connecting to the system.

ENGLISH
• Be sure to read "THE FOLLOWING SHOULD BE ALWAYS OBSERVED FOR SAFETY" before
installing the air conditioner.
• Be sure to observe the cautions specified here as they include important items related to safety.
• The indications and meanings are as follows.

WARNING Could lead to death, serious injury, etc.

CAUTION Could lead to serious injury in particular environments when operated incorrectly.

• After reading this manual, be sure to keep it together with the owner's manual in a handy place .

WARNING

Do not install it yourself (customer). Perform the installation securely referring to the
installation manual.
• Incomplete installation could cause injury due to fire, electric shock
or leakage of water. Consult the dealer from whom you purchased • Incomplete installation could cause a personal injury due to
the unit or special installer. fire, electric shock, noisy operation or distortion.

Install the unit securely in a place which can bear the Perform electrical work according to the installation
weight of the unit. manual and be sure to use an exclusive circuit.
• When installed in an insufficient strong place, noisy operation • If the capacity of the power circuit is insufficient or there is incomplete
and distortion could occur. electrical work, it could result in a fire or an electric shock.

Use the specified wires to connect the unit and the Attach the electrical part cover and service panel to
field installed cut off switch box securely and attach the unit securely.
the wires firmly to the terminal so the stress of the
wires is not applied to the sections. • If the electrical part cover panel are not attached securely, it
could result in a fire or electric shock due to dust, water etc.
• Incomplete connecting and fixing could cause fire.

Be sure to use the part provided or specified parts for

Check that the refrigerant gas do not leak after the installation work.
installation is completed. • The use of defective parts could cause an injury or leakage of
water due to a fire, electric shock etc.

UNIT CONTAINS AN HCFC (R-22) REFRIGERANT

Bodily injury can result from high voltage electrical
Section 608 paragraph C of the 1990 Clean Air Act states:
components or fast moving fan drives. For protection
Effective July 1, 1992 it shall be unlawful for any person, in the
from these inherent hazards during installation and
course of maintaining, servicing, repairing or disposing of an air
servicing, the electrical supply must be disconnected. If
conditioning system, to knowingly vent or release any CFC or
operating checks must be performed with the unit
HCFC refrigerant minimal releases (air purges of refrigerant
operating, it is the technician's responsibility to
hoses) associated with good faith attempts to recapture or
recognize these hazards and proceed safely.
recycle are exempted from the ban on venting.

CAUTION

The equipment does not contain surge protection. To prevent damage caused by surge, transients
appropriate measures should be taken.

Having perfect vacuum process in the factory, our units don't have drier but have filter in the
refrigerant circuit. In case of recharging R-22 gas in the field,
"DRIER" must be installed on the liquid line which is connected
from discharge part of condenser to intake part of evaporator. Because the refrigerant circuit is
capable of containing water with imperfect vacuum.

3
 2. Dimensional Data
Single packaged cooling unit are designed for outdoor mounting with vertical condenser discharge. They
can be located either at ground level or on roof.
Each unit contains an operating charge of Refrigerant 22 as shipped.

UNIT Dimensions (Figure 1A) CLEARANCE 34"

Unit: inch(mm) CLEARANCE 16"(HORIZONTAL)
CLEARANCE 32"(DOWNFLOW)
UNITS LK-0580CC/0580HC
A 41.93(1065)
B 43.70(1110)
F CLEARANCE 34"
C 50.39(1280) E
A

D 29.49(749) Center Line of Hole

G
E 9.65(245) D
1" Dia. Hole Control Wires B
F 2.36(60) 1.5" Dia. Hole Power Wires C
1.5" Dia. Hole Other Purpose Figure 1A
G 2.76(70)

UNIT Dimensions (Figure 1B)

CLEARANCE 34"
CLEARANCE 16"

UNITS LK-0880CH/0880HH
H 35.04(890)
I 46.93(1159)
J 85.43(2170) H
CLEARANCE 34"
M
K L
K 10.43(265) Center Line of Hole
1.5" Dia. Hole Other Purpose
L 2.76(70) 1.5" Dia. Hole Power Wires J N
I
1" Dia. Hole Control Wires
M 2.36(60)
CLEARANCE 46"
N 3.54(90)
Figure 1B

UNIT Dimensions (Figure 1C)

Unit: inch(mm) CLEARANCE 34"
CLEARANCE 16"(HORIZONTAL)
UNITS LK-1080CH/1080HH
a 41.34(1050)
g
b 48.89(1242) f
e
c 85.43(2170) Center Line of Hole
CLEARANCE 34"
a
d
d 55.0(1397)
c
e 6.10(155) 1" Dia. Hole Control Wires
b
1.5" Dia. Hole Power Wires
f 8.46(215) 1.5" Dia. Hole Other Purpose

g 10.43(265) CLEARANCE 46" Figure 1C

4
Horizontal Application Unit(Figure 1D)
Rear View Showing Duct Openings For Horizontal Air Flow
Unit: inch(mm)
CLEARANCE 34" CLEARANCE 16"(HORIZONTAL)
UNITS LK-1580CH/1580HH LK-2080CH
h 47.44(1,205) 65.35(1,660)

ENGLISH
i 69.53(1,766) 74.02(1,880)
n
m
j 95.98(2,438) 109.21(2,774) l CLEARANCE
34"
k 63.11(1,603) 69.69(1,770) Center Line of Hole h
k
l 6.29(160) 7.68(195)
j
m 8.66(220) 11.89(302) 1" Dia. Hole Control Wires
i
1.5" Dia. Hole Power Wires

n 11.02(280) - 1.5" Dia. Hole Other Purpose Figura 1D

CLEARANCE 46"

Horizontal Application Unit (Figure 1E)

Rear View Showing Duct Openings For Horizontal Air Flow
Unit: inch(mm)
UNITS LK-0580CC/0580HC Rear View
A 13.86(352)
B 9.21(234)
C 10.47(266)

RETURN
D 3.86(98)
SUPPLY

G F
E 4.33(110)
F 22.28(566)

E
G 16.38(416) A B C D
Figure 1E

Horizontal Unit (Figure 1F)

Rear View Showing Duct Openings For Horizontal Air Flow
Rear View
Unit: inch(mm)

UNITS LK-0880CH LK-1080CH LK-1580CH LK-2080CH S R

0880HH 1080HH 1580HH
U E
a 15.47(393) 16.06(408) 24.53(623) 25.57(649.5) P T
f

b 16.18(411) 14.02(356) 9.17(233) 15.28(388) P U

L R
c 18.82(478) 20.16(512) 24.53(623) 27.34(694.5) Y N
e

d 2.40(61) 2.44(62) 2.36(60) 2.40(61)

a b c d
e 5.35(136) 2.01(51) 5.08(129) 6.10(155)
f 26.89(683) 34.33(872) 40.24(1,022) 57.09(1,450) Figure 1F

Down Flow Application Unit (Figure 1G) 3/4" Condensate Location Top View
(LK-0580CC, LK-0580HC) 22,28(566) 3,82(97) Unit: inch(mm)
LK-0580CC and LK-0580HC are
6,26(159) 13,86(352) 9,25(235) 10,47(266)

Convertible Unit
RETURN

SUPPLY

16,38(416) 3,82(97) Figure 1G

5
 3. Installation of Unit
3-1. Inspection

ENGLISH
1) Check for damage after unit is unloaded. Report promptly, to the carrier, any damage found to unit. Do
not drop unit.
2) Check the unit nameplate to determine if the unit voltage is correct for the application. Determine if
adequate electrical power is available. Refer to the application specifications.
3) Check to be sure the refrigerant charge has been retained during shipment. Access to 1/4" flare
pressure taps may be gained by removing compressor compartment access panel.

3-2. Location and Recommendations

1) Unit Support
If unit is to be roof mounted check building codes for weight distribution requirements.
2) Location and Clearances
Installation of unit should conform to local building codes and the National Electrical Code.
Select a location that will permit unobstructed airflow into the condenser coil and away from the fan
discharge and permit unobstructed service access into the compressor compartment. Suggested
airflow clearances and service clearances are given in Figure 1.
3) Placing and Rigging
Rig the unit using either belt or cable slings. The sling eyelet must be placed through the lifting holes in
the base rail of the unit. The point where the slings meet the lifting eyelet should be at least 6 feet
above the unit. Use spreader bars to prevent excessive pressure on the top of the unit during lifting.
Important: The use of "spreader bars" is required when hoisting the unit (prevents damage to
sides and top). Top crating can be used as spreader bars.
Recommended
Rigging Method
Lifting Beam Spreader Bar Lifting Beam

Cable Cable
or Chain or Chain

Holes in Base Clevis Holes in Base Clevis

Rail Rail

Figure 2

4) Roof Mounted Units

Downflow units(only 5RT) should be mounted on a roof curb when possible. On new roofs, the curb
should be welded directly to the roof deck. For existing construction, nailers must be installed under
the curb if welding is not possible. Be sure attach the downflow ductwork to the curb before setting unit
in place.
When installing the unit, it must be level to insure proper condensate flow from the unit drain pan.
5) Slab Mount
"For ground level installation, the unit base should be adequately supported and hold the unit near
level. The installation must meet the guidelines set forth in local codes."

6
 4. Ductwork
1. Attaching Downflow Ductwork to The Roof Curb (below 5.0RT)

ENGLISH
Supply and return air flanges are provided on the roof curb for easy duct installation. All duct work
must be run and attached to the curb before the unit is set into place.
2. Ductwork construction guidelines
Connections to the unit should be made with three-inch canvas connectors to minimize noise and
vibration transmission.
Elbows with turning vanes or splitters are recommended to minimize air noise and resistance.
The first elbow in the ductwork leaving the unit should be no closer than three times blower diameter to
avoid turbulence and back pressure.
3. Attaching Horizontal Ductwork to the Unit
All conditioned air ductwork should be insulated to minimize heating and cooling duct losses. Use
minimum of 2" of insulation with a vapor barrier. The outside ductwork must be weather proofed
between the unit and the building.
When attaching ductwork to a horizontal unit, provide a flexible water tight connection to prevent noise
transmission from the unit to the ducts. The flexible connection must be indoors and molded out of
heavy canvas.
Note: Do not draw the canvas taut between the solid ducts.

IMPORTANT(below 5.0RT)
To convert to downflow, remove covers from the downflow supply and return air opening(painted side
out) and secure with sheet metal screw (see Figure 3)

HORIZONTAL RETURN
AIR COVER

HORIZONTAL SUPPLY Figure 3

AIR COVER

Note:
SUTTLY OPENING RETURN OPENING
1. Remove the screw nearest to the 2. Remove right hand screw and move
opening and pull the panel firmly toward panel to the right or remove both
the outside of the unit to disengage the screws.
back attachment.

7
 5. Condensate Drain Piping
A. CONDENSATE DRAIN
A 3/4 inch male condensate drain connection is located on the corner of the unit next to the evaporator
section access panel. A trap should be installed and filled with water before starting the unit to avoid
air from being drawn through. Follow local codes and standard piping practices when running the drain
line. Pitch the line downward, away from the unit, and avoid long horizontal runs. See Figure 4.
Do not use reducing fittings in the drain lines.
The condensate drain must be:
1. Made of 3/4" pipe size.
2. Pitched 1/4" per foot to provide free drainage to convenient drain system.
3. Trapped
4. Must not be connected to closed drain system.
Panel Enclosure
3/4 Inch Male

1.5 Inches
Static pressure
Drain Pan

1.5 Inches
Cleanout
Plug

Figure 4
B. OUTDOOR COIL CONDENSATE DRAINAGE PRECAUTION
Condensate drains from the outdoor coil during the heating and defrost cycles. Normally this
condensate may be allowed to drain directly onto the ground/roof. A gravel bed is recommended to
prevent mud splashing.
WARNING : The unit should not be installed in an area where mud or ice could cause personal injury.
Remember that condensate drips from the outdoor coil during heat and defrost cycles
and that this condensate freezes when the temperature of the outdoor air is below
0°C(32°F)

6. Filter Installation
■ Above 6.25RT
This Unit Filters are anti-bacteria and washable type.
Access to the filters is made by removing the evaporator fan access panel. Each unit ships with free
filters, as determined by unit size.
On the filter access panel at the left side of the unit, "FILTER ACCESS PANEL" label is attached.
■ Below 5RT
This unit is shipped without a filter and is the responsibility of the installer to secure a filter in
the return air ductwork.
Important: Do not operate unit without filters in place.

8
 7. Installation of remote controller
• Install the remote control box and cord correctly.

ENGLISH
POINT OF REMOTE CONTROLLER INSTALLATION
• As the room temperature sensor is in the remote controller, the remote control box should be
installed in such places away from direct sunlight and high humidity and direct supply cold air.

INSTALLATION OF THE REMOTE CONTROL BOX ROUTING OF THE REMOTE CONTROL CORD
• Select places that is not splashed by water. • Keep the remote control cord away from the
• Select control position after receiving customer refrigerant piping and the drain piping.
approval. • To protect the remote control cord from
• The room temperature sensor of the thermostat for electrical noise, place the cord at least 5cm
temperature control is built in remote controller. away from other power cables. (Audio
• This remote controller equipped with liquid equipment, Television set, etc)
crystal display. If this position is higher or lower, • If the remote control cord is secured to a wall,
display is difficult to see. provide a trap at the top of the cord to
(The standard height is 1.2~1.5m high) prevent water droplets from running.

ELECTRICAL WIRING TO THE INDOOR UNIT

Remote controller Be sure to connect
the wires to CN REMO (Main board)
CN REMO
Make sure that wire color
Brown and indicated color at label
Yellow, Red, Brown Red are matched on unit side
Yellow
and remote controller side.

The maximum length of the cord is 70m.

If the length of the cord exceeds 50m, use a wire size greater than 0.5mm2.

DISASSEMBLING OF THE REMOTE CONTROLLER WHEN THE REMOTE CONTROLLER IS

INSTALLED WITH THE CORD EXPOSED.
Front case
PROCEDURE OF INSTALLATION
Th
el
ow
1. Fix the under plate on the wall by self tapping
er
pa
rt
screws (accessory).
Lever carefully 2. Make a slit (Part A) at the top side of the remote
under plate and open
using a screw
Remote
controller
control body by nipper.
driver, etc. body 3.Rout the cord as shown in the following figure. In
this case, push the cord into the grooved around
the case(Part B).
WHEN THE REMOTE CONTROLLER IS 4. Hook the remote control unit on the under plate.
INSTALLED WITH THE CORD BURIED.
PROCEDURE OF INSTALLATION Face of wall
Upper notch
1. Fix the under plate on the switch box by Remote Under plate
screws(Local supply). In this case, fit the under control cord
(Part A) Tapping screw
plate on the wall, and be careful of deformation. (Accessory)
2. Receive the remote control cord in the switch box. Upper flange
Push hand
3. Hook the remote control unit on the under plate. (Part B)

Remote Lower notch

Face of wall control unit
Upper notch
Under plate Cord
Remote
control unit
FIXING OF REMOTE clamp

Screw CONTROL CORD

(Local supply)
Remote
1. Fix the cord clamps on the wall
control cord by ø3 tapping screws(Local supply).
Lower notch
2. Fix the remote control cord.
Switch box
(Local supply)

9
 8. Electrical Wiring
Check the unit nameplate for the required supply voltage. Determine if adequate electrical
power is available. Refer to application specifications.

Electrical wiring and grounding must be installed in accordance with local codes and with the
National Electric code Latest Revision.
Electrical Power
It is important that proper electrical power is available for the unit. Voltage variation should
remain within the limits stamped on the nameplate.
Disconnect Switch
Provide an approved weatherproof disconnect either on the side of unit or within close
proximity.
Over Current Protection
The branch circuit feeding the unit must be protected as shown on the unit rating plate.
Power Wiring
The power supply lines must be run in approved conduit to the disconnect, and in the bottom
of the unit control box. Provide strain relief for all conduit with suitable connectors. Provide
flexible conduit supports whenever vibration transmission may cause a noise problem within
the building structure.
Power Entry Guide
Important: Holes are provided for low-voltage and high-voltage wiring. It is not
necessary to punch any new holes in either the interior or exterior unit
panels. If new holes are punched, performance will be adversely affected
unless they are resealed to be both air- and watertight.

LOW VOLTAGE FIELD WIRING DIAGRAM

■ Cooling only - 1 Comp, 1 Heater(Figure 5A)

Thermostat(Cooling only model)
AC 24V RD

Case of remote controller application:

R
WH MAIN PCB ASM
FAN BK
G
Don't remove these wires. OR CN-THERMOSTAT
BR
Case of Mechanical/thermostat application: 2
1 T/B 2
Remove these wires Y
COMP1 YL
BL
HEATER1 RD
W
WH
• See wiring diagram for details BK

NOTE T/B 3
CN18
FIELD WIRING
FACTORY WIRING REMOVE JUMP WIRE WHEN BR RD YL CN4
CONNECTING MECHANICAL
T/B 4
THERMOSTAT
Ferrite Core for
EMI noise.

Connect remote controller wires

to T/B 4 through the ferrite core REMOTE
in the control box. CONTROLLER

Figure 5A

10
■ Cooling only - 1 Comp, 2 Heater(Figure 5B)
Thermostat(Cooling only model)
AC 24V RD

Case of remote controller application:

R
WH MAIN PCB ASM
FAN BK
G
Don't remove these wires. OR CN-THERMOSTAT

ENGLISH
BR
Case of Mechanical/thermostat application: 2
1 T/B 2
Remove these wires Y
COMP1 YL
BL
HEATER1 RD
W
HEATER2 WH
• See wiring diagram for details W1
BK

NOTE T/B 3
CN18
FIELD WIRING
FACTORY WIRING REMOVE JUMP WIRE WHEN BR RD YL CN4
CONNECTING MECHANICAL
T/B 4
THERMOSTAT
Ferrite Core for
EMI noise.

Connect remote controller wires

to T/B 4 through the ferrite core REMOTE
in the control box. CONTROLLER

Figure 5B
■ Cooling only - 2 Comp, 2 Heater(Figure 5C)
Thermostat(Cooling only model)
AC 24V RD

Case of remote controller application:

R
WH MAIN PCB ASM
FAN BK
G
Don't remove these wires. OR CN-THERMOSTAT
BR
Case of Mechanical/thermostat application: 2
T/B 2
Remove these wires 1
Y
COMP1 YL
COMP2 BL
Y1
HEATER1 RD
W
HEATER2 WH
• See wiring diagram for details W1
BK

NOTE T/B 3
CN18
FIELD WIRING
FACTORY WIRING REMOVE JUMP WIRE WHEN BR RD YL CN4
CONNECTING MECHANICAL
T/B 4
THERMOSTAT
Ferrite Core for
EMI noise.

Connect remote controller wires

to T/B 4 through the ferrite core REMOTE
in the control box. CONTROLLER

Figure 5C
■ Heat pump - 1 Comp, 1 Heater(Figure 5D)
Thermostat(Heat pump model) AC 24V RD
R
X
WH MAIN PCB ASM
FAN BK
G
COOLING OR CN-THERMOSTAT
O
Case of remote controller application: B
HEATING BR

Don't remove these wires. COMP 1

T/B 2
YL
Case of Mechanical/thermostat application: Y
BL
RD
Remove these wires W
HEATER 1
WH
EMER, HEATER BK
E

• See wiring diagram for details T/B 3

CN18
NOTE
REMOVE JUMP WIRE WHEN BR RD YL CN4
FIELD WIRING CONNECTING MECHANICAL
FACTORY WIRING THERMOSTAT T/B 4
Ferrite Core for
EMI noise.

Connect remote controller wires

to T/B 4 through the ferrite core REMOTE
in the control box. CONTROLLER

Figure 5D

11
■ Heat pump - 1 Comp, 2 Heater(Figure 5E)
Thermostat(Heat pump model) R
AC 24V RD
WH MAIN PCB ASM
X
FAN BK
G
COOLING OR CN-THERMOSTAT
O
Case of remote controller application: B
HEATING BR

Don't remove these wires. COMP 1

T/B 2
YL
Case of Mechanical/thermostat application: Y
BL
RD
Remove these wires W
W1
HEATER 1
HEATER 2 WH
EMER, HEATER BK
E
• See wiring diagram for details T/B 3
CN18
NOTE
REMOVE JUMP WIRE WHEN BR RD YL CN4
FIELD WIRING CONNECTING MECHANICAL
FACTORY WIRING THERMOSTAT T/B 4
Ferrite Core for
EMI noise.

Connect remote controller wires

to T/B 4 through the ferrite core REMOTE
in the control box. CONTROLLER

Figure 5E
■ Heat pump - 2 Comp, 2 Heater(Figure 5F)
Thermostat(Heat pump model) R
AC 24V RD
WH MAIN PCB ASM
X
FAN BK
G
COOLING OR CN-THERMOSTAT
O
Case of remote controller application: B
HEATING BR

Don't remove these wires. COMP 1

T/B 2
YL
Case of Mechanical/thermostat application: Y
Y1
COMP 2 BL
RD
Remove these wires W
W1
HEATER 1
HEATER 2 WH
EMER, HEATER BK
E
• See wiring diagram for details T/B 3
CN18
NOTE
REMOVE JUMP WIRE WHEN BR RD YL CN4
FIELD WIRING
CONNECTING MECHANICAL
FACTORY WIRING THERMOSTAT T/B 4
Ferrite Core for
EMI noise.

Connect remote controller wires

to T/B 4 through the ferrite core REMOTE
in the control box. CONTROLLER

Figure 5F
HIGH VOLTAGE FIELD WIRING DIAGRAM

(380V – 415V, 3N~), 50Hz

POWER SUPPLY

TERMINAL
SEE NAMEPLATE FOR
Provide flexible conduit supports BLOCK LINE VOLTAGE AND
MAX FUSE SIZE
whenever vibration transmission may
cause a noise problem within the
building structure. HIGH VOLTAGE
See Figure 5G for high voltage wiring MAGNETIC
CONTACTOR
connections. Insure all connections are Figure 5G
made tight.
Note: For branch circuit wiring (main power supply to unit disconnect), Wire size for the
length of run should be determined using the circuit ampacity found on the unit
nameplate and the N.E.C..
For more than 3 conductors in a raceway or cable, see the N.E.C. for de-rating the ampacity
of each conductor.
GROUNDING: THE UNIT MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH
LOCAL CODES AND THE NATIONAL ELECTRICAL CODE.

12
 9. Control Wiring
Remote controller conductors are standard thermostat wire 22 to 14 ga.

ENGLISH
Recommended wire sizes and lengths for installing the remote controller are provided in the
table on page 12. Resistance of 2 1/2 ohms per conductor can cause deviation in the
accuracy of the control.

Field Installed DC Control Wiring

Before installing the connecting wiring between the components utilizing a DC analog
output/input signal and the unit, refer to the following table for conductor sizing guidelines and;
1) Use standard copper conductor thermostat wire unless otherwise specified.
2) Ensure that the wiring between the controls and the unit's termination point does not
exceed two and a half (2 1/2) ohms/conductor for the length of the run.
3) Refer to Figure 5 for the electrical access locations provided on the unit.
4) Do not run the electrical wires transporting Sensor DC signals in or around AC wires.
Note: Resistance in excess of 2.5 ohms per conductor can cause deviations in the
accuracy of the controls
DC Conductors
Distance from Unit Recommended
Remark
to Control Wire Size
000 - 150 feet 22 gauge
151 - 240 feet 20 gauge
Shielded wire
241 - 385 feet 18 gauge
recommended
386 - 610 feet 16 gauge
611 - 970 feet 14 gauge
Mark connections as shown in the following wiring diagram for the applicable remote
controller.

Emergency Shut Down

For Emergency Shut Down, remove the jumper between 1 and 2 and install normally closed
contacts (Open at Fault Condition). Immediate shut down will occur and the MAIN
CONTROLLER will be disabled.
Remove this conductor when connecting emergency stop device.

1 1
2 2
3 3
4 4
5 5 Factory Installed
Jumper Field Suppllied Emergency
Filler Terminal 1
Stop Device
Note: To stop unit operation in case of fire, remove the jumper between terminals
1 and 2. Refer to the unit wiring diagram. Figure 6

Important: After completion of wiring, check all electrical connections, including factory
wiring within the unit, and ensure all connections are tight. Replace and
secure all electrical box covers and access doors before leaving unit or
connecting power to circuit supplying unit.

13
(Note)
• Keep all wires away from the refrigerant pipe.
• To protect the control cord from electrical noise, place DC wires at least 0.2 inch away from AC wires.
• Following diagram is the example of wiring arrangement <LK-0880HH>

Clamp for power wires

Power wires
Control wires

Clamp for control wires

Clamp for power wires Figure 7

Note

Thermostat
The anticipator in the thermostat
shall be removed, if a unit which R
Bi-Me
has micro control function is ON
controlled by thermostat with
anticipator. G Remove this part.
HEAT

COOL

AUTO
Thermostat
(cooling only model) W S/W

Y Anticipator
HEAT

OFF

COOL

HEAT
OFF
COOL
OFF

FIXED FIXED
COOL STAGE 1 COOL 1ND STAGE HEAT
ANTIC. HEAT
ANTIC.

GRN AUX
LIGHT
2ND STAGE HEAT

Thermostat RED EMER

ADJUS.
ANTIC
LIGHT 2ND STG
(Heat pump model) HEAT FAN

COOL OFF HEAT NORA EMER AUTO ON

O B X Y E W G R

COOL HEAT COMPRESSOR EMER HEAT AUX HEAT FAN

RELAY RELAY CONTACTOR RELAY RELAY RELAY

24 VAC

14
 10. Start-Up Pre-Start Quick Check List
• Is unit level and located with proper clearances? ➔ See Figure 1.

ENGLISH
• Is the duct work correctly sized, run, taped, insulated and ➔ See duct work
weather proofed with proper unit arrangement? installation
• Is condensate line properly sized, run trapped and pitched?
• Is the filter of the correct size, clean and in place?
• Is the wiring properly sized and run in according to the unit
wiring diagram?
• Are all wiring connections tight including those in unit and
compressor electrical boxes?
• Has the unit been properly grounded and fused with the
recommended fuse size?
• Is the remote controller correctly wired and in a good
location?
• Have the air conditioning systems been checked at the
service ports for charge and leak tested if necessary?
• Does the condenser fan and indoor fan turn freely without
rubbing and are they tight on the shafts?
• Visually inspect the unit to ensure that the airflow required
for the condenser coil is not obstructed from the unit.
• Inspect the control panel wiring to verify that all electrical
connections are tight, and that wire insulation is intact.
• Is the indoor fan and rotation correct?
• Has the indoor fan speed been determined and the proper ➔ See air flow
speed been set? performance data
• Has all work been done in accordance with applicable local
and national codes?
• Are all covers and access panels in place to prevent air loss
and safety hazards?

WARNING
Bodily injury can result from high voltage electrical components. If operating checks must be
performed with the unit operating, it is the technician's responsibility to recognize these hazards
and proceed safely. Failure to do so could result in severe personal injury or death due to
electrical shock or contact with moving parts.

Power-up Initialization
The "initialization" by the MAIN CONTROLLER occurs each time the system is powered-up.
the MAIN CONTROLLER performs internal self-diagnostics checks, which include
identifying the equipment components of its system, and the configuring of itself to that
system. It also checks itself to be sure it is functioning correctly.

15
 11. Test Mode Procedure
Operating the unit from the roof using the test mode.

WARNING

When operating the unit the test mode, the evaporator access panel and the control box
cover, must be closed. Failure to ensure that the evaporator access panel and control box
cover is in place could resuit in severe personal injury or death.

Step test Mode

The step test mode is initiated by pressing test key(tact switch located on MAIN
CONTROLLER).
When the test mode is initiated, the system will begin the first test step, and turn on the
indoor fan. (See test mode table.)
To continue to the next step, repress the test key.
As you repeat to press the Test key, the unit will move through the steps according to the
tabel.
The Test Mode is performed only when the unit is in "STOP" state.
Any operating signal from remote controller or thermostat can interrupt "Test Mode" and
operate the unit to the signal.
To quit Test Mode, cycle the unit power at the unit disconnect, or repeat to press the Test
key until the unit stop.

Test Key Location

CN-TRANS(IN) CN-MUMID CN-ECONO

FUSE
2

CN-ZONE4 CN-ZONE3 CN-ZONE2 CN-ZONE1

CN-POWER
ZNR01J

DIP
NF01J

CN10
CN21

CN5
1

NF09M

250V 3A/T3. 15L

CN1

CN-BYPASS
CN7

NF10M

NF12M
NF02M

NF01M

NF05M

NF03M

CN-FAN
NF04M

NF07M

NF08M

NF11M
CN8

CN-HEAT OUT(B) BP(A)

(B)

CN-COMP
(A)

BP(B)
OUT(A)
(B)

NF06M

4WAY(A)
CN6

(A)

RY21-ZONE4(0) RY19-ZONE3(0) RY17-ZONE2(0) RY15-ZONE1(0) IN 4WAY(B) RY-ECONO

RY-ECONO

RY22-ZONE4(C) RY20-ZONE3(C) RY18-ZONE2(C) RY16-ZONE1(C) RY10-FAN(IN) RY9-4WAY(B) RY8-4WAY(A) RY7-BP(B) RY5-BP(A) RY5-COMP(B) RY4-COMP(A) RY3-HUMID
CN15

RY14-HEAT(B) RY13-HEAT(A) RY12-FAN(OUT-B)

D02F R06F
RY11-FAN(OUT-A)
CN-RETURN AIR CN-H/P SWITCH
D63D
D61D

D02D
D01D
R03C
D65D
CN - TRANS(03T)

AC13V

C02C

C01C

EC01A

R05F
AC24V
CN - THERMOSTAT

D01F R01F
PWB : 6870A9001N
AC24V

FAN R02F
ASM : 6871A20085
CN20

COOL SELECT S/W SELECT S/W

OSC01B

IC02D MICOM
CENTER THERMOSTAT
HEAT
C05D

TEST
CN-TEMP OUT
C01D

CN-CENTER C IC07K IC06K

IC01D
OUT
CN-A CYCLE

IC01K IC02K IC03K

R17F
R15F
R21F
R23F

R25F
R26F
R29F
R36F

D04G
D03F
D05F
D06F

D07F

D03G IC05K IC04K C06K

IN

D02G
C03D
OUT

D01G
CN-B CYCLE
D04F
D03F
R14F

R13F
R10F
R09F

D02K
R03K
R04K
D01K

R01K
R02K
L1

L2

L3

L4

D02K

D09K G 0 12W
IN
D04K

(A) (B) L01K

D03K
R15K
R10K
D07K
R13K
R14K
D06K
R11K
R12K

CN-L/P SW CN16 CN17 CN-ZONE CTRL CN4

R07K
R08K
D05K
R09K
R10K
R06K
D03K
R05K

CN-REMOCON CN16

LED1 LED2 LED3 LED4 TEST KEY

16
Test Mode Table 1 (Cooling only model) O : ON

ENGLISH
X : OFF
INDOOR *OUTDOOR *OUTDOOR * * * *
STEP FAN FAN 1 FAN 2 COMP 1 COMP 2 HEATER 1 HEATER 2 HUMIDIFIER LED 1 LED 2 LED 3 LED 4
1 O X X X X X X X O X X X
2 O O X X X X X X X O X X
3 O O O X X X X X O O X X
4 O O O O X X X X X X O X
5 O O O O O X X X O X O X
6 O X X X X O X X X O O X
7 O X X X X O O X O O O X
8 O X X X X O O O X X X O
9 X X X X X X X X X X X X

(Note)
1. " * " mark means that the function depends on unit model. In case the unit doesn't have
that function or options, you can move on to next test step by pressing TEST KEY again.
2. Test mode is finished after pressing TEST KEY 9 times and then you can control with
remote controller.
3. One more pressing of TEST KEY after pressing 9 times return test mode to step 1. (NOTICE)

Test Mode Table 2 (Heat pump model) O : ON

X : OFF

STEP INDOOR *OUTDOOR *OUTDOOR * * * * 4WAY 4WAY

FAN FAN 1 FAN 2 COMP 1 COMP 2 HEATER 1 HEATER 2 HUMIDIFIER VALVE 1 VALVE 2 LED 1 LED 2 LED 3 LED 4
1 O X X X X X X X X X O X X X
2 O O X X X X X X X X X O X X
3 O O O X X X X X X X O O X X
4 O O O O X X X X X X X X O X
5 O O O O O X X X X X O X O X
6 O X X X X O X X X X X O O X
7 O X X X X O O X X X O O O X
8 O X X X X O O O X X X X X O
9 O X X X X X X X O X O X X O
10 O X X X X X X X O O X O X O
11 X X X X X X X X X X X X X X
(Note)
1. " * " mark means that the function depends on unit model. In case the unit doesn't have
that function or options, you can move on to next test step by pressing TEST KEY again.
2. Test mode is finished after pressing TEST KEY 11 times and then you can control with
remote controller.
3. One more pressing of TEST KEY after pressing 11 times return test mode to step 1. (NOTICE)

17
12. Trial Run Mode
Operating the unit in the room without
concerning about set temperature.
Pressing simultaneously 'Room Temperature
Checking Button' and 'Timer Set Down Button' HUMIDIFIER OPERATION SET TEMP FAN SPEED TIMER

for 3 seconds regardless of room temperature ROOM TEMP

HI
MED
ON
OFF

C
setting, the unit operates in cooling mode for CHECK LO hr.

HEATER PREHEAT DEFROST TEST RUN FILTER

18 minutes and stops.
To cancel Trial Run Mode, press one of Set
Temperature, Timer set, Fan operation button.
Each time pressing ‘Operation Mode Selection
Set
Button’, dehumidification, Heating, Cooling
mode operates sequently.
E-Heater doesn’t work during ‘Trial Run Mode’
but humidifier function is selectable.

18
 13. Evaporator Fan Adjustment
Use the following procedure to determine the proper adjustment of the evaporator fan for a specific application.

ENGLISH
1. Determine total system external static pressure (in inches water column) with accessories installed. to accomplish
this:
1) Obtain the design airflow rate and the design external static pressure drop through the distribution system. Your
sales representative or the design engineer can provide you with these values.
2) Using the table from unit Service Manual, add static pressure drop of the accessories installed on the unit.
3) Add the total accessory static pressure drop (from step 1b) to the design external static pressure. The sum of
these two values is the total system external static pressure.
2. Use the table(s) in the Service Manual to find the external static pressure (in inches water column) that most
closely approximates total system external static pressure. Then locate the appropriate airflow rate (on cfm) for
your unit. The value obtained represents the break horsepower for the evaporator fan motor and the fan RPM.

Important: Fan Break Horsepower (BHP) listed in the Table is the percentage range of nameplate
amperage the motors will safely work within, before an oversized motor is required.

On the below 5.0RT model indoor fan motor is shipped to operate in High speed cooling and heating. It can be
rewired to operate in Low or super Hi speed cooling and heating. See wiring diagram in the unit how to rewire.
On the above 6.25RT models, the indoor fan speed is changed by opening or closing the adjustable motor sheave.
See Figure 8.

To Increase CFM
Loosen the pulley adjustment set screw and turn sheave clockwise. Adjustment bolt

To Decrease CFM
Loosen the pulley adjustment set screw and turn sheave
counterclockwise.

Note: The actual external static pressure may varies from

design ESP due to actual duct work installation.
The required air flow should be respected to provide
the design cooling capacity. Figure 8A

To Increase Belt Tension

• 6.25RT ~ 15RT
1) Loosen adjustment bolt. F S
2) Pull motor mounting plate back until belt is tight.
3) Tighten adjustment bolt after belt has correct tension.

FORCE(F) HEIGHT(S) REMARK

9~11 lbf 0.8 ~ 1.2(inch) -

19
14. Start-up
Crankcase heaters are energized as long as there is power to the unit. Energize heaters 24
hours prior to unit start-up.

Cooling Mode
Verify that the unit airflow rate is adjusted according to information provided in "Determining
Evaporator Fan Adjustment" section of this manual.
To start the unit in the cooling mode, close unit disconnect switch and set the operating mode to
COOL and move the cooling setpoint approximately 5˚C below room temperature. The
condenser fan motor, compressor and evaporator fan motor should operate automatically. There
will be a delay of up to 3 minutes before the unit will start in the cooling mode.

Heating Mode

(Heat pump model only)

Verify that the unit airflow rate is adjusted according to information provided in "Determining
Evaporator Fan Adjustment" section of this manual.
To start the unit in the Heating mode, close unit disconnect switch and set the operating mode to
HEAT and move the Heating setpoint approximately 5˚C above room temperature. The
condenser fan motor, compressor and evaporator fan motor should operate automatically. There
will be a delay of up to 3 minutes before the unit will start in the Heating mode.

Electric Heater Mode (optional)

(Cooling model only)

Check to ensure all grilles and registers are open and all unit access doors are closed
before start-up.
Turn on unit main power supply.
Press the E/Heater operation button on the Remote controller.
Set the temperature approximately 5˚C above room temperature.

Heating & Electric Heater (optional)

(Heat pump model only)

To start the unit in the heating operation mode, and Electric Heater operation Mode, close
unit disconnect switch and set the operating mode to Heat and move the Heating setpoint
approximately 5°C above room temperature.
The condenser fan motor, compressor and evaporator fan motor Electric Heater should
operate automatically.
There will be delay of up to 3 minutes before the unit will start in the Heating mode.

20
 Operating Pressures

ENGLISH
After the unit has operated in the cooling mode for a short period of time, install pressure
gauges on the gauge ports of the discharge and suction line valves.

Note: Always route refrigerant hoses through the port hole provided and have
compressor access panel in place.

Check the suction and discharge pressures and compare them to the normal operating
pressures provided in the unit's Service Manual.

Note: Do not use pressures from Service manual to determine the unit refrigerant
charge. The correct charge is shown on the unit nameplate. To charge the system
accurately, use superheat charging or weigh the charge.

Voltage
With the compressor operating, check the line voltage at the unit. The voltage should be
within the range shown on the unit nameplate. If low voltage is encountered, check the size
and length of the supply line from the main disconnect to the unit. The line may be
undersized for the length of the run.

WARNING
Bodily injury can result from high voltage electrical components. If operating checks must be performed
with the unit operating, it is the technician's responsibility to recognize these hazards and proceed
safely. Failure to do so could result in severe personal injury or death due to electrical shock or contact
with moving parts.

21
 15. Final Installation Checklist and Maintenance
• Does unit run and operate as described in the "Sequence of Operation" in the unit
Service Manual?
• Is the condenser fan and indoor blower operating correctly, with proper rotation and
without undue noise?
• Are the compressors operating correctly and has the system been checked with a
charging chart?
• Have voltage and running currents been checked to determine if it is within limits?
• Have the air discharge grilles been adjusted to balance the system?
• Has the ductwork been checked for air leaks and condensation?
• Has the indoor airflow been checked and adjusted if necessary?
• Has the unit been checked for tubing and sheet metal rattles and are there unusual
noises to be checked?
• Are all covers and panels in place and properly fastened?
• Has the owner or maintenance personnel been given this manual, warranty, and been
instructed on proper operation and maintenance?

Routine Maintenance By Owner

You can do some of the periodic maintenance functions for your unit yourself; this includes
cleaning air filters, cleaning unit cabinet, cleaning the condenser coil, and conducting a
general unit inspection on a regular basis.

WARNING

Before removing access panels to service unit, disconnect power supply. Failure to
disconnect power before attempting any servicing can result in severe injury or death.

Air Filters
■ Above 6.25RT
It is very important to keep the central duct system air filters clean. Be sure to inspect them
at least once each month when the system is in constant operation. (In new buildings, check
the filters every week for the first 4 weeks.)
These units have anti-fungus filter.
Permanent type filters can be cleaned by washing with a mild detergent and water. Ensure
that the filters are thoroughly dry before reinstalling them in the unit (or duct system).

■ Below 5RT
This unit is shipped without a filter and is the responsibility of the installer to secure a filter in
the return air ductwork.
Filter must always be used and must be kept clean. When filter become dirt laden,
insufficient air will be delivered by the blower, decreasing your unit efficiency and increasing
operating costs and wear - and - tear on the unit and controls. Filter should checked monthly
especially since the unit may be used for both heating and cooling.

22
 Condenser coil
Unfiltered air circulates through the unit's condenser coil and can cause the coil's surface to
become clogged with dust, dirt, etc.. To clean the coil, vertically (i.e., along the fins) stroke
the coil surface with a soft bristled brush.

ENGLISH
Keep all vegetation away from the condenser coil area.

Maintenance Performed by Serviceman-Cooling Season

To keep your unit operating safely and efficiently, the manufacturer recommends that a
qualified serviceman check the entire system at least once each year, or more frequently if
conditions warrant. Your serviceman may examine these areas of your unit:

1. Filters ➔ For cleaning

2. Motors and drive system components
3. Condenser coils ➔ For cleaning
4. Safety Controls ➔ For mechanical cleaning
5. Electrical components and wiring ➔ For possible replacement or
connection tightness
6. Condensate drain ➔ For cleaning
7. Inspect the unit duct connections to ensure they
are physically sound and sealed to the unit casing.
8. Inspect the unit mounting support to see that it is
sound.
9. Inspect the unit to ensure there is no obvious
deterioration.

Maintenance Performed By Serviceman-Heating Season

Complete the unit inspections and service routines described below at the beginning of each
heating season.

WARNING
To prevent injury or death due to electrical shock of contact with moving parts, lock unit
disconnect switch in open position before servicing unit.
To prevent an explosion and possible injury, death and equipment damage, do not store
combustible materials, gasoline or other flammable vapors and liquids near the unit.

Inspect the control panel wiring to verify that all electrical connections are tight and wire
insulation is intact.

23