Toshiba AC Intretinere, Automatizare PDF

FILE NO.
SVM-10019
SERVICE MANUAL
SPLIT TYPE
Indoor Unit Outdoor Unit
<High Wall, Heat Pump Type> <Heat Pump Type>
RAS-09LKV-UL RAS-09LAV-UL
RAS-12LKV-UL RAS-12LAV-UL
R410A
Feburary, 2010
FILE NO. SVM-10019
CONTENTS
1. SAFETY PRECAUTIONS .......................................................................... 3
2. SPECIFICATIONS ..................................................................................... 6
3. REFRIGERANT R410A ............................................................................. 8
4. CONSTRUCTION VIEWS ........................................................................ 16
5. WIRING DIAGRAM .................................................................................. 18
6. SPECIFICATIONS OF ELECTRICAL PARTS ......................................... 20
7. REFRIGERANT CYCLE DIAGRAM ........................................................ 21
8. CONTROL BLOCK DIAGRAM ................................................................ 24
9. OPERATION DESCRIPTION ................................................................... 26
10. INSTALLATION PROCEDURE ................................................................ 51
11. HOW TO DIAGNOSE THE TROUBLE ...................................................... 66
12. HOW TO REPLACE THE MAIN PARTS ................................................... 93
13. EXPLODED VIEWS AND PARTS LIST ................................................. 109
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FILE NO. SVM-10019
1. SAFETY PRECAUTIONS
Installing, staring up, and servicing air-conditioning equipment can be hazardous due to system pressures, electrical
components, and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should install, start-up, and service this equipment.
Untrained personnel can perform basic maintenance functions such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes, Wear safety glasses and work gloves. Keep quenching cloth and fire extinguisher near by
when brazing. Use care in handling, rigging, and setting bulky equipment.
Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit.
Consult local building codes and National Electrical Code (NEC) for special requirements. Recognize safety information.
This is the safety-alert symbol ! . When you see this symbol on the unit and in instructions or manuals, be alert to the
potential for personal injury. Understand these signal words : DANGER, WARNING, and CAUTION. These words are
used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in severs personal injury or death. WARNING signifies
hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result
in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in
enhanced installation, reliability, or operation.
•Before installation, please read these precautions for safety carefully.

•Be sure to follow the precautions provided here to avoid safety risks. The symbols and their meanings are shown below.
WARNING : It indicates that incorrect use of this unit may cause severe injury or death.
CAUTION : FAILURE TO FOLLOW THIS CAUTION may result in equipment damage or improper operation and
personal injury.
CAUTION
New refrigerant air conditioner installation

• THIS AIR CONDITIONER USES THE NEW HFC REFRIGERANT (R410A), WHICH DOES NOT DESTROY THE
OZONE LAYER.
R410A refrigerant is affected by inpurities such as water and oils because the pressure of R410A refrigerant is approx.
1.6 times of refrigerant R22.
ALSO NEW OILS ARE USED WITH R410A, THUS ALWAYS USE NEW REFRIGERANT PIPING AND DO NOT
ALLOW MOISTURE OR DUST TO ENTER THE SYSTEM.
To avoid mixing refrigerant and refrigerant machine oil, the sizes of charging port on the main unit is different than
those used on R22 machines and different tools will be required.
• EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe in the ground. If any section of pipe is buried, there must
be a 6 in. (152 mm) vertical rise to the valve connections on the outdoor units. If more than the recommended length
is buried, refrigerant may migrate to the cooter buried section during extended periods of system shutdown. This
causes refrigerant slugging and could possibly damage the compressor at start-up.
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FILE NO. SVM-10019
DANGER
• FOR USE BY QUALIFIED PERSONS ONLY.
• TURN OFF MAIN POWER SUPPLY BEFORE.ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER
SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
• CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY,
ELECTRIC PARTS MAY BE DAMAGED.
• CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
• DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
• TO PREVENT OVERHEATION THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY
(MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATERS, FURNACE, STOVES, ETC.
• WHEN MOVING THE AIR CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT
TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION
CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION
CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON
PERSONS.
• IN THE EVENT THAT THE REFRIGERANT LEAK, DURING INSTALLATION WORK, IMMEDIATELY ALLOW FRESH AIR
INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSE GENERATION
OF POISONOUS GAS.
WARNING
• ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OFF position. There may
be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label.
• Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
• Installation work must be purformed by qualified personnel only.
• Specified tools and pipe parts for model R410A are required, and installation work must be done in accordance with the
manual. HFC type refrigerant R410A has 1.6 times more pressure than that of conventional refrigerant (R22). Use the
specified pipe parts, and ensure correct installation, otherwise damage and/or injury may be caused. At the same time,
water leakage, electrical shock, and fire may occur.
• Be sure to install the unit in a place which can sufficiently bear its weight. If the load bearing of the unit is not enough, or
installation of the unit is improper, the unit may fall and result in injury.
• Electrical work must be performed by trained, qualified installers and service mechanics in accordance with the code governing
such installation work, internal wiring regulations, and the manual. A dedicated circuit and the rated voltage must be used.
Insufficient power supply or improper installation may cause electrical shock or fire.
• Use a cabtyre cable to connect wires in the indoor/outdoor units. Midway connection is not allowed. Improper connection or
fixing may cause a fire.
• Wiring between the indoor unit and outdoor units must be well shaped so that the cover can be firmly placed. Improper
cover installation may cause increased heat, fire, or electrical shock at the terminal area.
• Be sure to use only approved accessories or the specified parts. Failure to do so may cause the unit to fall, water leakage,
fire or electrical shock.
• After the installation work. ensure that there is no leakage of refrigerant gas. If the refrigerant gas leaks out of the pipe into
the room and is heated by fire or something else from a fanheater, stove or gas range, it causes generation of poisonous gas.
• Make sure the equipment is properly grounded. Do not connect the ground wire to a gas pipe, water pipe, lightning
conductor, or telephone earth wire. Improper earth work may be the cause of electrical shock.
• Do not install the unit where flammable gas may leak. If there is any gas leakage or accumulation around the unit, it can
cause a fire.
• Do not select a location for installation where there may be excessive water or humidity, such as a bathroom. Deterioration
of insulation nay cause electrical shock or fire.
• Installation work must be performed following the instructions in this installation manual. Improper installation may cause
water leakage, electrical shock or fire. Check the following items before operating the unit.
- Be sure that the pipe connection is well placed and there are no leaks.
- Check that the service valve is open. If the service valve is closed, it may cause overpressure and result in compressor
damage. At the same time, if there is a leak in the connection part, it may cause air suction and overpressure, resulting
in damage to the unit or injury.
• In a pump-down operation, be sure to stop the compressor unit before removing the refrigerant pipe. If removing the
refrigerant pipe while the compressor is operating with the service valve opened, it may cause air suction and overpressure,
resulting in damage to the unit or injury.
• Do not modity the power cable, connect the cable midway, or use a multiple outlet extension cable. Doing so may cause
contact failure, insulation failure, or excess current, resulting in fire or electrical shock.
• If you detect any damage, do not install the unit. Contact your dealer immediately.
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FILE NO. SVM-10019
CAUTION
CAUTION
• Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet
basement or expose to rain or water.
• After unpacking the unit, examine it carefully for possible damage. Report any damages to your distributor.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
• Please read this installation manual carefully before installing the unit. It contains further important instructions
for proper installation.
• This appliance must be connected to the main power supply by means of a circuit breaker depending on the
place where the unit is installed. Failure to do so may cause electrical shock.
• Follow the instructions in this installation manual to arrange the drain pipe for proper drainage from the unit.
Ensure that drained water is discharged. Improper drainage can result is water leakage, causing water damage
to furniture.
• Tighten the flare nut with a torque wrench using the prescribed method. Do not apply excess torque. Otherwise,
the nut may crack after a long period of usage and it may cause the leakage of refrigerant.
• Wear gloves (heavy gloves such as cotton gloves) for installation work. Failure to do so may cause personal
injury when handling parts with sharp edges.
• Do not touch the air intake section or the aluminum fins of the outdoor unit. It may cause injury.
• Do not install the outdoor unit in a place which can be a nest for small animals. Small animals could enter and
contact internal electrical parts, causing a failure or fire.
• Request the user to keep the place around the unit tidy and clean.
• Make sure to conduct a trial operation after the installation work, and explain how to use and maintain the unit
to the customer in accordance with the manual. Ask the customer to keep the operation manual along with the
installation manual.
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FILE NO. SVM-10019
2. SPECIFICATIONS
Unit model Indoor RAS-09LKV-UL RAS-12LKV-UL

Outdoor RAS-09LAV-UL RAS-12LAV-UL
Cooling capacity (Btu/h) 9000 12000
Cooling capacity range (Btu/h) 3750 -10580 2750 - 13950
Heating capacity (Btu/h) 10800 14200
Heating capacity range (Btu/h) 3070 - 16350 3070 - 19000
Power supply 1Ph, 60Hz, 208V/230V 1Ph, 60Hz, 208V/230V
Electric Indoor Operation mode Cooling Heating Cooling Heating
characteristic Running current (A) 0.22 0.20 0.25 0.23
Power consumption (W) 35 40 30 35
Power factor (%) 76 76 66 66
Outdoor Operation mode Cooling Heating Cooling Heating
Running current (A) 3.46 3.13 5.26 4.76
Power consumption (W) 655 760 920 1055
Power factor (%) 91 94 95 95
Starting current (A) 3.68 3.33 4.81/4.35 5.51/4.99
EER (Cooling/Heating) (Btu/W.h) 13.0/13.5 12.6 / 13.0
SEER (Btu/W.h) / HSPF (w/w) 20.0/10.0 23.0/9.5
Operating Indoor High (Cooling/Heating) (dB-A) 39/40 45/46
noise Medium (Cooling/Heating) (dB-A) 34/35 40/41
Low (Cooling/Heating) (dB-A) 27/29 30/32
Outdoor (Cooling/Heating) (dB-A) 47/47 50/50
Indoor unit Unit model RAS-09LKV-UL RAS-12LKV-UL
Dimension Height in. (mm) 10-25/32 (275) 10-25/32 (275)
Width in. (mm) 31-1/8 (790) 31-1/8 (790)
Depth in. (mm) 8-1/16 (205) 8-1/16 (205)
Net weight lbs (kg) 20 (9) 20 (9)
Fan motor output (W) 20 30
Air flow rate (Cooling/Heating) cfm (m 3/min) 303/335 (8.6)/(9.5) 406/438 (11.5/12.4)
Outdoor unit Unit model RAS-09LAV-UL RAS-12LAV-UL
Dimension Height in. (mm) 21-11/16 (550) 21-11/16 (550)
Width in. (mm) 30-11/16 (780) 30-11/16 (780)
Depth in. (mm) 11-7/16 (290) 11-7/16 (290)
Net weight lbs (kg) 75 (34) 88 (39)
Compressor Motor output (w) 750 750
Single rotary type with DC-inverter Twin rotary type with DC-inverter
Type
variable speed control variable speed control
Model DA89X1C-23FZ2 DA111A1F-20F1
Fan motor output (W) 43 43
Air flow rate (Cooling/Heating) cfm (m 3/min) 1060/1060 (30)/(30) 1395/1236 (39.5/35.0)
Piping Type Flare connection Flare connection
connection Indoor unit Liquid side in. (mm) ∅1/4 (∅6.35) ∅1/4 (∅6.35)
Gas side in. (mm) ∅3/8 (∅9.92) ∅3/8 (∅9.92)
Outdoor unit Liquid side in. (mm) ∅1/4 (∅6.35) ∅1/4 (∅6.35)
Gas side in. (mm) ∅3/8 (∅9.92) ∅3/8 (∅9.92)
Maximum length ft. (m) 66 (20) 66 (20)
Maximum chargeless length ft. (m) 50 (15) 50 (15)
Maximum height difference ft. (m) 33 (10) 33 (10)
Refrigerant Name of refrigerant R410A R410A
Weight lbs (kg) 1.77 (0.8) 2.43 (1.10)
Wiring Power supply 3Wires:includes earth (Outdoor) 3Wires:includes earth (Outdoor)
connection Interconnection 4Wires:includes earth 4Wires:includes earth
Usable temperature range Indoor (Cooling/Heating) °F (°C) 70-90 / 32-82 (21-32/0-28) 70-90 / 32-82 (21-32/0-28)
Outdoor (Cooling/Heating) °F (°C) 14-115 / 5-75 (-10-46/-15-24) 14-115 / 5-75 (-10-46/-15-24)
* The specifications may be subject to change without notice for purpose of improvement.
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FILE NO. SVM-10019
2-2. Operation Characteristic Curve
<Cooling> <Heating>
8 8
RAS-12LKV-UL
7 7
RAS-09LKV-UL
6 6
RAS-12LKV-UL
5 5
Current (A)
Current (A)
4 4
RAS-09LKV-UL
3 3
Conditions Conditions
2 Indoor : DB 80oF/WB 67oF 2 Indoor : DB 70oF/WB 60oF
(DB 26.7oC/WB 19.4oC) (DB 21.1oC/WB 15.6oC)
Outdoor : DB 98oF/WB 75oF o o
Outdoor : DB 47 F/WB 43 F
1 (DB 35oC/WB 23.9oC)
1 (DB 8.3oC/WB 6.1oC)
Indoor Air Flow : High Indoor Air Flow : High
Pip Length : 5m Pip Length : 5m
Voltage : 230V Voltage : 230V
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120
Compressor Speed (rps) Compressor Speed (rps)
2-3. Capacity Variation Ratio According to Temperature

<Cooling> <Heating>
105 120
100
RAS-09LKV-UL
RAS-12LKV-UL 100
95
90
80
Capacity Ratio (%)
Capacity Ratio (%)
85
80
60 RAS-09LKV-UL
75 RAS-12LKV-UL
70 Condition Condition
Indoor: DB80°F/WB67°F 40 Indoor: DB70°F/WB60°F
(DB26.7°C/WB19.4°C) (DB21.1°C/WB15.6°C)
65 Indoor Air-Flow Volume: High Indoor Air-Flow Volume: High
Pipe Length: 16 ft (5m) Pipe Length: 16 ft (5m)
Voltage : 230V Voltage : 230V
60 20
Capacity Ratio: 100% = Capacity Ratio: 100% =
9000 Btu/h (RAS-09LKV-UL) 9000 Btu/h (RAS-09LKV-UL)
55 12000 Btu/h (RAS-12LKV-UL) 12000 Btu/h (RAS-12LKV-UL)
50 0
90 91 93 95 97 99 100 102 104 106 108 109 111 113 115 5 14 23 32 41 50
(32)(33)(34)(35)(36)(37)(38)(39)(40)(41)(42)(43)(44)(45)(46) (-15) (-10) (-5) (0) (5) (10)
Outdoor Temperature (ºC) Outdoor Temperature (ºC)
–7–
FILE NO. SVM-10019
3. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a
(R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small
The working pressure of the new refrigerant R410A room, it is necessary to exercise care so that,
is 1.6 times higher than conventional refrigerant even when refrigerant leaks, its concentration
(R22). The refrigerating oil is also changed in does not exceed the marginal level.
accordance with change of refrigerant, so be careful If the refrigerant gas leakage occurs and its
that water, dust, and existing refrigerant or refrigerat- concentration exceeds the marginal level, an
ing oil are not entered in the refrigerant cycle of the oxygen starvation accident may result.
air conditioner using the new refrigerant during 7. Be sure to carry out installation or removal
installation work or servicing time. according to the installation manual.
The next section describes the precautions for air Improper installation may cause refrigeration
conditioner using the new refrigerant. Conforming to trouble, water leakage, electric shock, fire, etc.
contents of the next section together with the
8. Unauthorized modifications to the air conditioner
general cautions included in this manual, perform
may be dangerous. If a breakdown occurs
the correct and safe work.
please call a qualified air conditioner technician
or electrician.
3-1. Safety During Installation/Servicing Improper repair’s may result in water leakage,
As R410A’s pressure is about 1.6 times higher than electric shock and fire, etc.
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materi- 3-2. Refrigerant Piping Installation
als exclusive for R410A, it is necessary to carry out
installation/servicing safely while taking the following 3-2-1. Piping Materials and Joints Used
precautions into consideration. For the refrigerant piping installation, copper pipes
1. Never use refrigerant other than R410A in an air and joints are mainly used. Copper pipes and joints
conditioner which is designed to operate with suitable for the refrigerant must be chosen and
R410A. installed. Furthermore, it is necessary to use clean
If other refrigerant than R410A is mixed, pressure copper pipes and joints whose interior surfaces are
in the refrigeration cycle becomes abnormally less affected by contaminants.
high, and it may cause personal injury, etc. by a 1. Copper Pipes
rupture.
It is necessary to use seamless copper pipes
2. Confirm the used refrigerant name, and use tools which are made of either copper or copper alloy
and materials exclusive for the refrigerant R410A. and it is desirable that the amount of residual oil
The refrigerant name R410A is indicated on the is less than 40 mg/10 m. Do not use copper
visible place of the outdoor unit of the air condi- pipes having a collapsed, deformed or discolored
tioner using R410A as refrigerant. To prevent portion (especially on the interior surface).
mischarging, the diameter of the service port Otherwise, the expansion valve or capillary tube
differs from that of R22. may become blocked with contaminants.
3. If a refrigeration gas leakage occurs during As an air conditioner using R410A incurs pres-
installation/servicing, be sure to ventilate fully. sure higher than when using R22, it is necessary
If the refrigerant gas comes into contact with fire, to choose adequate materials.
a poisonous gas may occur. Thicknesses of copper pipes used with R410A
4. When installing or removing an air conditioner, do are as shown in Table 3-2-1. Never use copper
not allow air or moisture to remain in the refrig- pipes thinner than 0.0315 in. (0.8 mm) even when
eration cycle. Otherwise, pressure in the refrig- it is available on the market.
eration cycle may become abnormally high so
that a rupture or personal injury may be caused.
5. After completion of installation work, check to
make sure that there is no refrigeration gas
leakage.
If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.
–8–
FILE NO. SVM-10019
Table 3-2-1 Thicknesses of annealed copper pipes
Thickness in. (mm)
Nominal diameter (in.) Outer diameter (mm) R410A R22
1/4 6.35 0.0315 (0.80) 0.0315 (0.80)
3/8 9.52 0.0315 (0.80) 0.0315 (0.80)
1/2 12.70 0.0315 (0.80) 0.0315 (0.80)
2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 0.7874 in. (20 mm).
Thicknesses of socket joints are as shown in Table 3-2-2.
Table 3-2-2 Minimum thicknesses of socket joints
Reference outer diameter of Minimum joint thickness

Nominal diameter (in)
copper pipe jointed (mm) in. (mm)
1/4 6.35 0.0197 (0.50)
3/8 9.52 0.0236 (0.60)
1/2 12.70 0.0276 (0.70)
3-2-2. Processing of Piping Materials

When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not
enter the pipe interior, that no other oil than lubricating oils used in the installed air-water heat pump is used,
and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils
whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any
other cover.
1. Flare processing procedures and precautions
a) Cutting the Pipe
By means of a pipe cutter, slowly cut the pipe so that it is not deformed.
b) Removing Burrs and Chips
If the flared section has chips or burrs, refrigerant leakage may occur.
Carefully remove all burrs and clean the cut surface before installation.
c) Insertion of Flare Nut
–9–
FILE NO. SVM-10019
d) Flare Processing
Make certain that a clamp bar and copper
pipe have been cleaned.
ØD
By means of the clamp bar, perform the flare A
processing correctly.
Use either a flare tool for R410A or conven-
tional flare tool.
Flare processing dimensions differ according
to the type of flare tool. When using a con-
ventional flare tool, be sure to secure “dimen-
sion A” by using a gauge for size adjustment. Fig. 3-2-1 Flare processing dimensions
Table 3-2-3 Dimensions related to flare processing for R410A
A in. (mm)
Nominal Outer Thickness
diameter Flare tool for R410A Conventional flare tool
diameter (mm) in. (mm)
in. clutch type Clutch type Wing nut type
0.0394 to 0.0591 0.0591 to 0.0787
1/4 6.35 0.0315 (0.8) 0 to 0.0197 (0 to 0.5) (1.0 to 1.5) (1.5 to 2.0)
0.0394 to 0.0591 0.0591 to 0.0787
3/8 9.52 0.0315 (0.8) 0 to 0.0197 (0 to 0.5) (1.0 to 1.5) (1.5 to 2.0)
0.0394 to 0.0591 0.07874 to 0.0984
1/2 12.70 0.0315 (0.8) 0 to 0.0197 (0 to 0.5) (1.0 to 1.5) (2.0 to 2.5)
Table 3-2-4 Dimensions related to flare processingf or R22
A in. (mm)
Nominal Outer Thickness
diameter Flare tool for R22 Conventional flare tool
diameter (mm) in. (mm)
in. clutch type Clutch type Wing nut type
0.0197 to 0.0394 0.0394 to 0.0591
1/4 6.35 0.0315 (0.8) 0 to 0.0197 (0 to 0.5)
(0.5 to 1.0) (1.0 to 1.5)
0.0197 to 0.0394 0.0394 to 0.0591
3/8 9.52 0.0315 (0.8) 0 to 0.0197 (0 to 0.5) (0.5 to 1.0) (1.0 to 1.5)
0.0197 to 0.0394 0.0591 to 0.0787
1/2 12.70 0.0315 (0.8) 0 to 0.0197 (0 to 0.5) (0.5 to 1.0) (1.5 to 2.0)
Table 3-2-5 Flare and flare nut dimensions for R410A
Nominal Outer diameter Thic kness Dimension in. (mm) Flare nut width
diameter
in. (mm) in. (mm) A B C D in. (mm)
1/4 6.35 0.0315 (0.8 ) 0.358 (9.1) 0.362 (9.2) 0.256 (6.5) 0.512 (13) 0.669 (17)
3/8 9.52 0.0315 (0.8 ) 0.520 (13.2) 0.531 (13.5) 0.382 (9.7) 0.787 (20) 0.866 (22)
1/2 12.70 0.0315 (0.8 ) 0.630 (16.0) 0.653 (16.6) 0.508 (12.9) 0.906 (23) 1.024 (26)
– 10 –
FILE NO. SVM-10019
Table 3-2-6 Flare and flare nut dimensions for R22
Nominal Outer diameter Thic kness Dimension in. (mm) Flare nut width
diameter (mm) in. (mm) in. (mm)
in. A B C D
1/4 6.35 0.0315 (0.8 ) 0.354 (9.0) 0.362 (9.2) 0.256 (6.5) 0.512 (13) 0.669 (17)
3/8 9.52 0.0315 (0.8 ) 0.512 (13.0) 0.531 (13.5) 0.382 (9.7) 0.787 (20) 0.866 (22)
1/2 12.70 0.0315 (0.8 ) 0.630 (16.0) 0.638 (16.2) 0.508 (12.9) 0.787 (20) 0.945 (24)
6
to 4
45
B A C D
43
to 4
5
Fig. 3-2-2 Relations between flare nut and flare seal surface
2. Flare Connecting Procedures and Precautions

a) Make sure that the flare and union portions do not have any scar or dust, etc.
b) Correctly align the processed flare surface with the union axis.
c) Tighten the flare with designated torque by means of a torque wrench. The tightening torque for R410A is
the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur.
When it is strong, the flare nut may crack and may be made non-removable. When choosing the tighten-
ing torque, comply with values designated by manufacturers. Table 3-2-7 shows reference values.
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
Table 3-2-7 Tightening torque of flare for R410A [Reference values]
Tightening torque of torque

Nominal Outer diameter Tightening torque
wrenches available on the market
diameter (mm) lbf.ft (N•m)
in. lbf.ft (N•m)
1/4 6.35 10 to 13 (14 to 18) 12 (16), 13 (18)
3/8 9.52 24 to 31 (33 to 42) 31 (42)
1/2 12.70 37 to 46 (50 to 62) 41 (55)
– 11 –
FILE NO. SVM-10019
3-3. Tools
3-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is
changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing
dimensions and opposite side dimension of flare nut (For ∅ 1/2 in. 12.7mm) copper pipe) of the refrigerant
piping are lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1. Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
R410A Conventional air-water
air-water heat pump installation heat pump installation
No. Used tool Usage Existence of Whether conven- Whether new equipment
new equipment tional equipment can be used with
for R410A can be used conventional refrigerant
1 Flare tool Pipe flaring Yes *(Note 1) ¡
Copper pipe gauge for
Flaring by
2 adjusting projection Yes *(Note 1) *(Note 1)
conventional flare tool
margin
3
Torque wrench
[(For Ø1/2 (12.7mm)]
Connection of flare nut Yes × ×
4 Gauge manifold
5 Charge hose
Evacuating, refrigerant
charge, run check, etc.
Yes × ×
6 Vacuum pump adapter Vacuum evacuating Yes × ¡
7
Electronic balance for
refrigerant charging
Refrigerant charge Yes × ¡
8 Refrigerant cylinder Refrigerant charge Yes × ×
9 Leakage detector Gas leakage check Yes × ¡
10 Charging cylinder Refrigerant charge (Note 2) × ×
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary
as the general tools.
1. Vacuum pump 4. Reamer 9. Hole core drill [Ø2-9/16 in. (65mm)]
Use vacuum pump by attaching 5. Pipe bender 10. Hexagon wrench
vacuum pump adapter. [Opposite side 3/16 in. (4mm)]
6. Level vial
2. Torque wrench [For Ø1/4, Ø3/8 in. 11. Tape measure
7. Screwdriver (+, –)
(∅ 6.35, ∅ 9.52mm)] 12. Metal saw
8. Spanner or Monkey wrench
3. Pipe cutter
Also prepare the following equipments for other installation method and run check.
1. Clamp meter 3. Insulation resistance tester
2. Thermometer 4. Electroscope
– 12 –
FILE NO. SVM-10019
3-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.
Recover the refrigerant, and check no refrigerant

remains in the equipment.
When the compound gauge’s pointer has indicated
− 14.7 Psi (–0.1 Mpa) or − 29.9 inHg (–76 cmHg),
place the handle Low in the fully closed position, and
Connect the charge hose to packed valve service turn off the vacuum pump's power switch.
port at the outdoor unit’s gas side.
Keep the status as it is for 1 to 2 minutes, and ensure

Connect the charge hose to the vacuum pump that the compound gauge’s pointer does not return.
adapter.
Set the refrigerant cylinder to the electronic balance,

Open fully both packed valves at liquid and gas connect the connecting hose to the cylinder and the
sides. connecting port of the electronic balance, and charge
liquid refrigerant.
(For refrigerant charging, see the figure below.)

Place the handle of the gauge manifold Low in the
fully opened position, and turn on the vacuum pump’s
power switch. Then, evacuating the refrigerant in the
cycle.
1. Never charge refrigerant exceeding the specified amount.

2. If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
3. Do not carry out additional charging.
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the
specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high
pressure, and may cause a rupture or personal injury.
(Indoor Unit)
(Outdoor unit)
Opened
Refrigerant cylinder
(with siphon)
Check valve
Opened
Opened
Open/close Closed
valve for charging
Service port
Electronic balance for refrigerant charging
Fig. 3-4-1 Configuration of refrigerant charging
– 13 –
FILE NO. SVM-10019
1. Be sure to make setting so that liquid can be charged.
2. When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
[ Cylinder with siphon ] [ Cylinder without siphon ]

Gauge manifold Gauge manifold
OUTDOOR unit OUTDOOR unit
cylinder
Refrigerant
Refrigerant
cylinder
Electronic Electronic
balance balance
Siphon
R410A refrigerant is HFC mixed refrigerant.

Therefore, if it is charged with gas, the composi-
tion of the charged refrigerant changes and the
characteristics of the equipment varies.
Fig. 3-4-2
3-5. Brazing of Pipes

1. Phosphor bronze brazing filler tends to react
3-5-1. Materials for Brazing with sulfur and produce a fragile compound
water solution, which may cause a gas
1. Silver brazing filler leakage. Therefore, use any other type of
Silver brazing filler is an alloy mainly composed brazing filler at a hot spring resort, etc., and
of silver and copper. It is used to join iron, copper coat the surface with a paint.
or copper alloy, and is relatively expensive though 2. When performing brazing again at time of
it excels in solderability. servicing, use the same type of brazing filler.
2. Phosphor bronze brazing filler
Phosphor bronze brazing filler is generally used
to join copper or copper alloy. 3-5-2. Flux
3. Low temperature brazing filler 1. Reason why flux is necessary

Low temperature brazing filler is generally called • By removing the oxide film and any foreign
solder, and is an alloy of tin and lead. Since it is matter on the metal surface, it assists the flow
weak in adhesive strength, do not use it for of brazing filler.
refrigerant pipes. • In the brazing process, it prevents the metal
surface from being oxidized.
• By reducing the brazing filler’s surface tension,
the brazing filler adheres better to the treated
metal.
– 14 –
FILE NO. SVM-10019
2. Characteristics required for flux 3-5-3. Brazing
• Activated temperature of flux coincides with the As brazing work requires sophisticated techniques,
brazing temperature. experiences based upon a theoretical knowledge, it
• Due to a wide effective temperature range, flux must be performed by a person qualified.
is hard to carbonize. In order to prevent the oxide film from occurring in
• It is easy to remove slag after brazing. the pipe interior during brazing, it is effective to
• The corrosive action to the treated metal and proceed with brazing while letting dry Nitrogen gas
brazing filler is minimum. (N2) flow.
• It excels in coating performance and is harm-
less to the human body.
As the flux works in a complicated manner as Never use gas other than Nitrogen gas.
described above, it is necessary to select an
1. Brazing method to prevent oxidation
adequate type of flux according to the type and
shape of treated metal, type of brazing filler and 1) Attach a reducing valve and a flow-meter to
brazing method, etc. the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping mate-
3. Types of flux rial, and attach a flow-meter to the cylinder.
• Noncorrosive flux 3) Apply a seal onto the clearance between the
Generally, it is a compound of borax and boric piping material and inserted copper pipe for
acid. Nitrogen in order to prevent backflow of the
It is effective in case where the brazing tem- Nitrogen gas.
perature is higher than 1472°F (800°C). 4) When the Nitrogen gas is flowing, be sure to
• Activated flux keep the piping end open.
Most of fluxes generally used for silver brazing 5) Adjust the flow rate of Nitrogen gas so that it
are this type. is lower than 0.03 cfm (0.05 m3/Hr) or 2.9 Psi
It features an increased oxide film removing (0.02 MPa) by means of the reducing valve.
capability due to the addition of compounds 6) After performing the steps above, keep the
such as potassium fluoride, potassium chloride Nitrogen gas flowing until the pipe cools down
and sodium fluoride to the borax-boric acid to a certain extent (temperature at which
compound. pipes are touchable with hands).
4. Piping materials for brazing and used 7) Remove the flux completely after brazing.
brazing filler/flux
Piping material Used brazing filler Used flux
Copper - Copper Phosphor copper Do not use

M Flow meter
Copper - Iron Silver Paste flux
Iron - Iron Silver Vapor flux

Stop valve
Nitrogen gas
1. Do not enter flux into the refrigeration cycle. cylinder
2. When chlorine contained in the flux remains From Nitrogen cylinder

within the pipe, the lubricating oil deteriorates.
Therefore, use a flux which does not contain
chlorine. Pipe
Nitrogen
3. When adding water to the flux, use water gas
which does not contain chlorine (e.g. distilled
water or ion-exchange water). Rubber plug
4. Remove the flux after brazing.
Fig. 3-5-1 Prevention of oxidation during brazing
– 15 –
4. CONSTRUCTION VIEWS FILE NO. SVM-10019
4-1. Indoor Unit
– 16 –
FILE NO. SVM-10019
4-2. Outdoor Unit
Unit : Inch (mm)
12-19/32 (320)
12-3/64 (306)
1( 25) Water Drain Outlet 4-1/4 (108) 4-15/16 (125)
23-5/8 (600) A
1-31/32 (50)
R19/32
1-27/64 (36) (R15)
12-19/32 (320) 1/4-Hole

( 6)-Hole
R19/32 (R15)
4-9/16 (116)
3-3/8 (86)
12-19/32 (320)
12-3/64 (306)
1-27/64 (36)
R7/32 7/16x9/16 Oval-Hole
(R5.5) 1-31/32 (50) ( 11x14) Oval Hole
1/4 Hole
23-5/8 (600)
( 6) Hole
B Detail-B (Front Leg)
Detail-A (Rear Leg)
17-5/32 ( 436) WIRE GUARD
COVER
PACKED VALVE
21-11/16 (550)
View Z
10-7/8 (275)
11-7/16 (290) 3-17/32 (90) 23-5/8 (600) 13-1/2 (342)
3-17/32 (90)
2-23/32 (69)
2-3/32 (53)
5-9/16 (141)
Liquid side
(Flare Nut : 1/4 ( 6.35))
Gas side
(Model 09,12k Flare Nut : 3/8 ( 9.52))
3-15/32 (88)
View Z Service Port
2-R7/32x43/64L (R5.5x17L) U-Shape

23-5/8 (600) (For 5/16~ 13/32 ( 8~ 10) Anchor Bolt)
3-15/16 Or more Air Inlet 3-15/16 Inch or more 23-5/8 Or more
(100 mm or more) (100 mm. or more) (600 mm or more)
12-19/32 (320)
Air Outlet
23-5/8 Inch or more 2- 7/16x9/16 ( 11x14) Oval-Hole
(600 mm. or more) (For 5/16~ 13/32 ( 8~ 10) Anchor Bolt)
– 17 –
FILE NO. SVM-10019
5. WIRING DIAGRAM
5-1. RAS-09LKV-UL / RAS-09LAV-UL
COMPRESSOR
RED P04 CN300 BLK
1 1 3 3
CM 3 3
WHI P05
2 2 BLK P06 Q200~205
IGBT
Q300~305
MOS-FET 1 1
WHI
2 2 RED FM
P.C.BOARD R321
P25 R221
(MCC-5009) FAN MOTOR
YEL P24 6 6
P23
R220 R320 5 5
4 4
YEL P22
R219 R319
CN700 3 3 PMV
P21 2 2
BRW P20 1 1
F03 PULSE MOTOR VALVE
P35
L03 C13 FUSE L01 VARISTOR
YEL T3.15A 3 3
P34 AC250V 2
DB01 CN603 1 1
TS
SURGE (SUCTION PIPE
TEMP. SENSOR)
C12 C14 ABSORBER
2 2
POWER CN602 1 1
VARISTOR TO
RELAY F01 (OUTDOOR
FUSE TEMP. SENSOR)
P19
CT 25A 3 3
CN601 2
ORN DB02 AC250V
P03 P01 P02
P18 1 1
ORN BLK WHI TD
P11 RELAY
1 1 (DISCHARGE PIPE
TEMP. SENSOR)
2 2 2 2
REACTOR P08 CN600 1 1
TE
Q404 (CONDENSER PIPE
P32 CN701 P07 L1 L2 S L1 L2 2 2
TEMP. SENSOR)
P33 P31 P30 1 3 BLK CN500 1 1

1 2 1 3
PUR
1 2
~ ~ ~ PRESSURE SW.
COLOR IDENTIFICATION
COIL
BLK:BLACK WHI:WHITE
FOR
4WAY POWER BLU:BLUE BRW:BROWN
SUPPLY RED:RED ORN:ORANGE
VALVE GRY:GRAY YEL:YELLOW
208/230-1-60
PNK:PINK PUR:PURPLE
REACTOR
Outdoor Terminal Block L1 L2 S
Indoor Terminal Block L1 L2 S

GRN&YEL
POWER SUPPLY
RED
WHI
BLK
(From Outdoor Unit)

208/230-1-60
Heat
Exchanger
3 1
CN01 CN51
1 1
2 2
3 3 6 6
4 4 5 5
5 5 4 4 AC Motor
T3.15A Fuse F01
3 3
CN31
(WHI) 2 2
1 1
1 1 Fan Motor
1 1 2 2
2 2 3 3
CN33
Heat Exchanger Sensor CN62
(BLU) (WHI)
(TC) 1 1 WHI 1 1
1 1 2 2 YEL 2 2
2 2 3 3 YEL 3 3
Thermo Sensor CN61 Varistor Line 4 4 YEL 4 4
(TA) (WHI) Filter 5 5 YEL 5 5
CN32 Louver Motor
(WHI)
1 1 1
2 2 WHI 2 CN22
DC5V (WHI)
3 3 BLU 3
Wireless Unit Assembly
1
Power Supply Circuit
DC12V
4 4 BLU 4
2
5 5 BLU 5
6 3
6 6
MCC-5044
BLU
7 7 BLU 7 4
8 8 BLU 8
9 9 BLU 9 Color indication
10 10 BLU 10 + BRW:BROWN
11 11 11 YEL:YELLOW
CN21 BLK:BLACK
CN10 RED:RED
(WHI) (YEL)
BLU:BLUE
WHI:WHITE
GRN & YEL:
Main PC Board GREEN & YELLOW
WP-020
– 18 –
FILE NO. SVM-10019
5-2. RAS-12LKV-UL /RAS-12LAV-UL
COMPRESSOR
RED P04 CN300 BLK
1 1 3 3
CM 3 3
WHI P05
2 2 BLK P06 Q200~205
IGBT
Q300~305
MOS-FET 1 1
WHI
2 2 RED FM
P.C.BOARD R321
P25 R221
(MCC-5009) FAN MOTOR
YEL P24 6 6
P23
R220 R320 5 5
4 4
YEL P22
R219 R319
CN700 3 3 PMV
P21 2 2
BRW P20 1 1
F03 PULSE MOTOR VALVE
P35
L03 C13 FUSE L01 VARISTOR
YEL T3.15A 3 3
P34 AC250V 2
DB01 CN603 1 1
TS
SURGE (SUCTION PIPE
TEMP. SENSOR)
C12 C14 ABSORBER
2 2
POWER CN602 1 1
VARISTOR TO
RELAY F01 (OUTDOOR
FUSE TEMP. SENSOR)
P19
CT 25A 3 3
CN601 2
ORN DB02 AC250V
P03 P01 P02
P18 1 1
ORN BLK WHI TD
P11 RELAY
1 1 (DISCHARGE PIPE
TEMP. SENSOR)
2 2 2 2
REACTOR P08 CN600 1 1
TE
Q404 (CONDENSER PIPE
P32 CN701 P07 L1 L2 S L1 L2 2 2
TEMP. SENSOR)
P33 P31 P30 1 3 BLK CN500 1 1

1 2 1 3
PUR
1 2
~ ~ ~ PRESSURE SW.
COLOR IDENTIFICATION
COIL
BLK:BLACK WHI:WHITE
FOR
4WAY POWER BLU:BLUE BRW:BROWN
SUPPLY RED:RED ORN:ORANGE
VALVE GRY:GRAY YEL:YELLOW
208/230-1-60
PNK:PINK PUR:PURPLE
REACTOR
Outdoor Terminal Block L1 L2 S
Indoor Terminal Block L1 L2 S Heat

Exchanger
POWER SUPPLY
RED
WHI
BLK
(From Outdoor Unit) GRN&YEL

208/230-1-60
SHEET METAL
BLK
CN02 3 1
CN01 CN51
T3.15A 250VAC
Fuse F01
1 1
3 3
4 4 DC Motor
5 5
6 6
CN31 Fan Motor
(WHI)
1 1
2 2 1 1 WHI
1 1
2 2 YEL 2 2
Heat Exchanger Sensor CN62 YEL
(TC)
(BLU) 3 3 3 3
Varistor 4 4 YEL 4 4
5 5 YEL 5 5
1 1
2 2 CN32 Louver Motor
Thermo Sensor CN61 Line (WHI)
(TA) (WHI) Filter CN22
(WHI)
DC5V
1
Power Supply Circuit
DC12V
1 1 1 1 2
2 2 BLU 2 2 3
3 3 BLU 3 3 4
Wireless Unit Assembly
4 4 BLU 4 4
5 5 BLU 5 5 Color indication
6 6 6 6
MCC-5044
BLU
BRW:BROWN
7 7 BLU 7 7 YEL:YELLOW
8 8 BLU 8 8 BLK:BLACK
9 9 BLU 9 9 RED:RED
10 10 WHI 10 10 BLU:BLUE
11 11 11 11 WHI:WHITE
12 12 12 12 GRN & YEL:
13 13 13 13 GREEN & YELLOW
14 14 14 14
15 15 15 15 Main PC Board
CN10 CN21
MCC-5045
(WHI) (WHI)
– 19 –
FILE NO. SVM-10019
6. SPECIFICATIONS OF ELECTRICAL PARTS
6-1. Indoor Unit
No. Parts name Type Specifications
Fan motor RAS-09LKV-UL AFS-220-20-4D AC240V, 20W

1
(for indoor)
RAS-12LKV-UL ICF-340U30-2 AC220V, 20W
2 Room temp. sensor (TA-sensor) (−) 10kΩ at 25°C
3 Heat exchanger temp. sensor (TC-sensor) (−) 10kΩ at 25°C
4 Louver motor MP24Z3T Output (Rated) 1W, 16 poles, DC12V
6-2. Outdoor Unit

No. Parts name Model name Rating
1 Reactor CH-57 L = 10mH, 16A
2 Outdoor fan motor ICF-340UA40-2 DC340V, 40W
3 Suction temp. sensor (TS sensor) (Inverter attached) 10kΩ (25°C)
4 Discharge temp. sensor (TD sensor) (Inverter attached) 62kΩ (20°C)
5 Outside air temp. sensor (TO sensor) (Inverter attached) 10kΩ (25°C)
6 Heat exchanger temp. sensor (TE sensor) (Inverter attached) 10kΩ (25°C)
7 Terminal block (5P) 30A, AC600V
RAS-09LAV-UL DA89X1C-23FZ2 3-phases 4-poles 680W
8 Compressor
RAS-12LAV-UL DA111A1F-20F2 3-phases 4-poles 750W
9 COIL FOR P.M.V. CAM-MD 12TCTH-4 DC12V
10 Coil for 4-way valve STF
11 Pressure SW. ACB-4UB82W 4.7 MPa
– 20 –
FILE NO. SVM-10019
7. REFRIGERANT CYCLE DIAGRAM
7-1. Refrigerant Cycle Diagram

RAS-09LKV-UL / RAS-09LAV-UL
T1 Temp. measurement
INDOOR UNIT
Indoor heat
exchanger
difference : 33ft (10mm)

TC
Allowable pipe length

Cross flow fan TA
Allowable height
Max. : 66ft (20m)
Min. : 6.6ft (2m)
P Pressure measurement Chargeless : 50ft (15m)
Deoxidized copper pipe
Gauge attaching port Outer dia. : 1/4 in (6.35mm) Charge : 0.22oz/ft
Vacuum pump connecting port Thickness : 1/32 (0.8mm) (51 to 66ft)
Sectional shape [20g/m (16 to 20m)]
Deoxidized copper pipe of heat insulator
Outer dia. : 3/8 in (9.52mm)
Thickness : 1/32 in (0.8mm)
Muffler Strainer
4-way valve
Muffler Pulse Modulating

valve at liquid side
High Pressure switch
TD
Compressor
DA89X1C-23FZ2 Strainer
TS
Fusible plug TO
Outdoor heat
exchanger
Temp. measurement T2 TE
Propeller fan Refrigerant amount : 1.77lbs (0.80kg)
OUTDOOR UNIT NOTE : Gas leak check position

Refrigerant flow (Cooling)
Refrigerant flow (Heating)
NOTE :
• The maximum pipe length of this air conditioner is 66ft (20 m). When the pipe length exceeds 50ft (15m), the additional
charging of refrigerant, 0.22 oz/ft (20g/m) for the part of pipe exceeded 50ft (15m) is required. [(Max. 0.22 lbs (100g)]
– 21 –
FILE NO. SVM-10019
RAS-12LKV-UL / RAS-12LAV-UL
T1 Temp. measurement
INDOOR UNIT
Indoor heat
exchanger
TC
difference : 33ft (10m)

Allowable pipe length
Cross flow fan TA
Allowable height
Max. : 66ft (20m)
Min. : 6.6ft (2m)
P Pressure measurement Chargeless : 50 ft (15m)
Deoxidized copper pipe
Gauge attaching port Outer dia. : 1/4 in. (6.35mm) Charge : 0.22oz/ft
Vacuum pump connecting port Thickness : 1/32 in. (0.8mm) (51 to 66 ft)
[20g/m (16 to 20m)]
Sectional shape
Deoxidized copper pipe of heat insulator
Outer dia. : 3/8 in. (9.52mm)
Thickness : 1/32 in. (0.8mm)
Muffler Strainer
4-way valve
Muffler Pulse Modulating

valve at liquid side
TD
Compressor
DA111A1F-20F1
TS
TO
Outdoor heat
exchanger Split capillary
Ø1.2 x 80
Ø1.2 x 80
Temp. measurement T2
TE
Propeller fan Refrigerant amount : 2.43 lbs (1.10kg)
OUTDOOR UNIT NOTE : Gas leak check position

Refrigerant flow (Cooling)
Refrigerant flow (Heating)
NOTE :
• The maximum pipe length of this air conditioner is 66ft (15 m). When the pipe length exceeds 50ft (15m), the additional
charging of refrigerant, 0.22 oz/ft (20g/m) for the part of pipe exceeded 15m is required. [Max. 0.22 lbs (100g)]
– 22 –
FILE NO. SVM-10019
7-2. Operation Data

<Cooling>
Tempeature Model name Standard Heat exchanger Indoor Outdoor Compressor

condition(°C) RAS- pressure pipe temp. fan mode fan mode revolution
Indoor Outdoor P Psia (MPa) T1 °F (°C) T2 °F (°C) (rps)
80/67 98/75 137 to 160 54 to 57 99 to 102
09LKV-UL High High 60
(26.7/19.4) (35/23.9) (0.9 to 1.1) (12 to 14) (37 to 39)
116 to 145 52 to 55 104 to 107
(0.8 to 1.0) (11 to 13) (42 to 44)
<Heating>
Tempeature Model name Standard Heat exchanger Indoor Outdoor Compressor

condition(°C) RAS- pressure pipe temp. fan mode fan mode revolution
Indoor Outdoor P Psia (MPa) T1 °F (°C) T2 °F (°C) (rps)
70/60 47/43 363 to 392 102 to 105 32 to 37
(21.1/15.6) (8.3/6.1) (2.5 to 2.7) (39 to 41) (0 to 3)
377 to 406 106 to 106 32 to 36
(2.6 to 2.8) (41 to 43) (0 to 2)
NOTES :
1. Measure surface temperature of heat exchanger pipe around center of heat exchaner path U bent.
(Thermistor themometer)
2. Connecting piping condition : 16 ft (5m)
– 23 –
FILE NO. SVM-10019
8. CONTROL BLOCK DIAGRAM
8-1. Indoor Unit
M.C.U. Indoor Unit Control Unit
Functions Louver
Heat Exchanger Sensor (Tc) Motor
• Cold draft preventing Function
Room Temperature Sensor (Ta)
Louver Motor
• 3-minute Delay at Restart for Compressor Drive Control
Infrared Rays Signal Receiver
and Indication • Fan Motor Starting Control
Indoor Fan
• Processing Motor Control
Initializing Circuit (Temperature Processing)
• Timer Indoor
Clock Frequency Fan Motor
Oscillator Circuit • Serial Signal Communication
• Clean Function
Power Supply
Circuit
Converter
(D.C circuit)
Noise Filter Serial Signal Transmitter/Receiver
From Outdoor Unit

208/230-1-60 Serial Signal Communication
(Operation Command and Information)
Remote Controller Infrared Rays, 36.7kHz

REMOTE CONTROLLER
Operation (START/STOP)
Operation Mode Selection

AUTO, COOL, DRY, HEAT, FAN
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECO
Hi-POWER
COMFORT SLEEP
QUIET
SLEEP (1,3,5,9 OFF TIMER)
– 24 –
For INDOOR UNIT MICRO-COMPUTER BLOCK DIAGRAM
208/230-1-60
MCC5009 (P.C.B) OUTDOOR UNIT
Indoor unit
send/receive Current
circuit M.C.U detect
• PWM synthesis function
• Input current release control
• IGBT over-current detect control Gate drive
Discharge circuit
temp. sensor • Outdoor fan control
• High power factor correction control
Outdoor air • Inverter output frequency control
8-2. Outdoor Unit (Inverter Assembly)
temp. sensor Current

• A/D converter function
detect
• P.M.V. control
Suction temp.
sensor • Discharge temp. control
– 25 –
• 4-way valve control
• Signal communication to indoor unit Gate drive
Heat exchanger circuit
temp.sensor
High Power Clock

factor Correction frequency
circuit 4MHz
Noise Input current Converter Inverter Outdoor

Filter sensor (AC → DC) (DC → AC) Fan motor
Driver circuit Relay Inverter

of P.M.V. circuit (DC → AC) Compressor
P.M.V. : Pulse Motor Valve

M.C.U. : Micro Control Unit
P.M.V. 4-way
valve
FILE NO. SVM-10019
FILE NO. SVM-10019
9. OPERATION DESCRIPTION
9-1. Outline of Air Conditioner Control • Detection of inverter input current and current
release operation
This air conditioner is a capacity-variable type air
conditioner, which uses AC or DC motor for the indoor • Over-current detection and prevention operation
for motor and the outdoor fan motor. And the capacity- to IGBT module (Compressor stop function)
proportional control compressor which can change the • Compressor and outdoor fan stop function when
motor speed in the range from 11 to 96 rps is serial signal is off (when the serial signal does not
mounted. The DC motor drive circuit is mounted to the reach the board assembly of outdoor control by
indoor unit. The compressor and the inverter to control trouble of the signal system)
fan motor are mounted to the outdoor unit. • Transferring of operation information (Serial
The entire air conditioner is mainly controlled by the signal) from outdoor unit controller to indoor unit
indoor unit controller. controller
The indoor unit controller drives the indoor fan motor • Detection of outdoor temperature and operation
based upon command sent from the remote controller, revolution control
and transfers the operation command to the outdoor • Defrost control in heating operation (Temp.
unit controller. measurement by outdoor heat exchanger and
The outdoor unit controller receives operation com- control for 4-way valve and outdoor fan)
mand from the indoor unit side, and controls the
3. Contents of operation command signal
outdoor fan and the pulse Modulating valve. (P.M.V)
Besides, detecting revolution position of the compres- (Serial signal) from indoor unit controller to
sor motor, the outdoor unit controller controls speed of outdoor unit controller
the compressor motor by controlling output voltage of The following three types of signals are sent from
the inverter and switching timing of the supply power the indoor unit controller.
(current transfer timing) so that motors drive according • Operation mode set on the remote controller
to the operation command.
• Compressor revolution command signal defined
And then, the outdoor unit controller transfers reversely by indoor temperature and set temperature
the operating status information of the outdoor unit to (Correction along with variation of room tempera-
control the indoor unit controller.
ture and correction of indoor heat exchanger
As the compressor adopts four-pole brushless temperature are added.)
DC motor, the frequency of the supply power • Temperature of indoor heat exchanger
from inverter to compressor is two-times cycles • For these signals ([Operation mode] and [Com-
of the actual number of revolution. pressor revolution] indoor heat exchanger tem-
perature), the outdoor unit controller monitors the
1. Role of indoor unit controller input current to the inverter, and performs the
The indoor unit controller judges the operation followed operation within the range that current
commands from the remote controller and assumes does not exceed the allowable value.
the following functions. 4. Contents of operation command signal
• Judgment of suction air temperature of the indoor (Serial signal) from outdoor unit controller
heat exchanger by using the indoor temp. sensor.
to indoor unit controller
(TA sensor)
• Judgment of the indoor heat exchanger tempera- The following signals are sent from the outdoor unit
ture by using heat exchanger sensor (TC sensor) controller.
(Prevent-freezing control, etc.) • The current operation mode
• Louver motor control • The current compressor revolution
• Indoor fan motor operation control • Outdoor temperature
• LED (Light Emitting Diode) display control • Existence of protective circuit operation
• Transferring of operation command signal (Serial For transferring of these signals, the indoor unit
signal) to the outdoor unit controller monitors the contents of signals, and
• Reception of information of operation status judges existence of trouble occurrence.
(Serial signal including outside temp. data) to the Contents of judgment are described below.
outdoor unit and judgment/display of error • Whether distinction of the current operation
• Air purifier operation control status meets to the operation command signal
• Whether protective circuit operates
2. Role of outdoor unit controller
When no signal is received from the outdoor
Receiving the operation command signal (Serial unit controller, it is assumed as a trouble.
signal) from the indoor unit controller, the outdoor
unit performs its role.
• Compressor operation control
• Operation control of outdoor fan motor  Operations followed to judgment
• P.M.V. control  of serial signal from indoor side.
• 4-way valve control 
– 26 –
FILE NO. SVM-10019
9-2. Operation Description
1. Basic operation ........................................................................................................... 28
1. Operation control ................................................................................................... 28
2. Cooling/Heating operation ..................................................................................... 29
3. AUTO operation ..................................................................................................... 29
4. DRY operation ........................................................................................................ 29
2. Indoor fan motor control ............................................................................................. 30
3. Outdoor fan motor control ........................................................................................... 32
4. Capacity control .......................................................................................................... 33
5. Current release control ............................................................................................... 33
6. Release protective control by temperature of indoor heat exchanger ........................ 34
7. Defrost control (Only in heating operation) ................................................................ 35
8. Louver control ............................................................................................................. 36
1) Louver position ....................................................................................................... 36
2) Air direction adjustment ......................................................................................... 36
3) Swing ..................................................................................................................... 36
9. ECO operation ............................................................................................................ 37
10. Temporary operation ................................................................................................... 38
11. Discharge temperature control ................................................................................... 38
12. Pulse Modulating valve (P.M.V.) control ..................................................................... 39
13. Self-Cleaning function ................................................................................................ 40
14. Remote-A or B selection ............................................................................................ 42
15. QUIET mode ............................................................................................................. 43
16. COMFORT SLEEP mode ............ ............................................................................. 43
17. One-Touch Comfort .................................................................................................. 43
18. Hi-POWER Mode ...................................................................................................... 44
19. FILTER Indicator ........................................................................................................ 44
9-3. Auto Restart Function

..
9-3-1. How to Cancel the Auto Restart Function ................................................................. 45
9-3-2. How to set the Auto Restart Function ....................................................................... 46
9-3-3. Power Failure During Timer Operation ................................................................... 46
9-4. Remote Controller and Its Fuctions

9-4-1. Parts Name of Remote Controller ............................................................................. 47
9-4-2. Operation of remote control ...................................................................................... 47
9-4-3. Name and Functions of Indications on Remote Controller ....................................... 50
– 27 −
FILE NO. SVM-10019
Item Operation flow and applicable data, etc. Description
1. Basic 1. Operation control

operation
Receiving the user’s operation condition setup, the operation statuses of indoor/outdoor units are
controlled.
1) The operation conditions are selected by the remote controller as shown in the below.
2) A signal is sent by ON button of the remote controller.
3) The signal is received by a sensor of the indoor unit and processed by the indoor controllers as
shown in the below.
4) The indoor controller controls the indoor fan motor and louver motor.
5) The indoor controller sends the operation command to the outdoor controller, and sends/receives
the control status with a serial signal.
6) The outdoor controller controls the operation as shown in the left, and also controls the compres-
sor, outdoor fan motor, 4-way valve and pulse Modulating valve.
Remote controller
Selection of Control contents of remote controller

operation conditions • ON/OFF (Air conditioner/Air purifier)
• Operation select (COOL/HEAT/AUTO/DRY)
ON/OFF • Temperature setup
• Air direction
• Swing
• Air volume select (AUTO/LOW/LOW+/MED/MED+/HIGH)
• ECO • COMFORT SLEEP
• ON timer setup • QUIET
• OFF timer setup • PRESET
• Hi-POWER • ONE-TOUCH
Indoor unit
Signal receiving Indoor unit control

• Command signal generating function of
Indoor unit control indoor unit operation
• Calculation function (temperature calculation) • Indoor fan motor
• Activation compensation function of indoor fan • Louver motor
Operation command • Cold draft preventive function
• Timer function
Serial signal send/receive • Indoor heat exchanger release control
Outdoor unit
~
Serial signal send/receive Outdoor unit control Inverter
• Frequency control of inverter output
Outdoor unit control • Waveform composite function
• Calculation function • Compressor
(Temperature calculation) • Outdoor fan motor
• AD conversion function • 4-way valve
• Quick heating function • Pulse Modulating valve
• Delay function of compressor reactivation (P.M.V.)
• Current release function
• GTr over-current preventive function
• Defrost operation function
– 28 –
FILE NO. SVM-10019
1. Basic 2. Cooling/Heating operation

operation
The operations are performed in the following parts by controls according to cooling/heating conditions.
1) Receiving the operation ON signal of the remote controller, the cooling or heating operation signal
starts being transferred form the indoor controller to the outdoor unit.
2) At the indoor unit side, the indoor fan is operated according to the contents of “2. Indoor fan
motor control” and the louver according to the contents of “9. Louver control”, respectively.
3) The outdoor unit controls the outdoor fan motor, compressor, pulse Modulating valve and
4-way valve according to the operation signal sent from the indoor unit.
Operation ON Setup of remote controller
Indoor fan motor control / Louver control / Operation Hz

Indoor unit control
Control (Requierment)
Sending of operation command signal
Compressor revolution control / Outdoor fan motor control /

Operation Hz control (Include limit control)
Outdoor unit control 4-way valve control In cooling operation: ON
[ In heating operation: OFF ]
Pulse Modulating valve control
3. AUTO operation 1) Detects the room temperature (Ta) when

Selection of operation mode the operation started.
As shown in the following figure, the operation starts by 2) Selects an operation mode from Ta in
selecting automatically the status of room temperature the left figure.
(Ta) when starting AUTO operation. 3) Fan operation continues until an
*1. When reselecting the operation mode, the fan operation mode is selected.
speed is controlled by the previous operation mode. 4) When AUTO operation has started
within 2 hours after heating operation
stopped and if the room temperature is
Ta 68°F (20°C) or more, the fan operation is
°C Cooling operation performed with ”Super Ultra LOW” mode
Ts + 1 for 3 minutes.
Then, select an operation mode.
Monitoring (Fan) 5) In AUTO mode, either cooling or heating
Ts – 1 operation will be selected. When room
temperature reach set temperature
Heating operation commpressor will stop. In case that the
compressor stops for 15 minutes, the
AUTO mode will reselect cooling or
heating operation.
4. DRY operation
1) Detects the room temperature (Ta) when
DRY operation is performed according to the difference the DRY operation started.
between room temperature and the setup temperature as
2) Starts operation under conditions in the
shown below.
left figure according to the temperature
In DRY operation, fan speed is controlled in order to difference between the room tempera-
prevent lowering of the room temperature and to avoid air ture and the setup temperature (Tsc).
flow from blowing directly to persons. Setup temperature (Tsc)
= Set temperature on remote controller
°F [ C] (Ts) + 0~1.0°C (0 to 2°F)
Ta L– (W5) 3) When the room temperature is lower
2°F (1°C) or less than the setup
temperature, turn off the compressor.
+2.0 (1.0) (W5+W3) / 2
+1.0 (0.5)
SUL (W3)
Tsc
Fan speed
− 29 −
FILE NO. SVM-10019
2. Indoor fan <In cooling operation>

motor control (This operation controls the fan speed at indoor unit side.) * Symbols
The indoor fan (cross flow fan) is operated by the phase- UH : Ultra High
control induction motor. The fan rotates in 5 stages in H : High
MANUAL mode, and in 5 stages in AUTO mode, respec- M+ : Medium+
tively. (Table 1) M : Medium
L+ : Low+
L : Low
L- : Low–
COOL ON
UL : Ultra Low
SUL : Super Ultra Low
Fan speed setup MANUAL * The values of fan speed and air flow
(Fig. 1) volume indicate on the table are measured
when the louver is inclined downward.
AUTO Indication Fan speed Fan speed and air flow volume broadly
vary with position of louver.
L W6
1) When setting the fan speed to L,
L+ (L + M) / 2 L+, M, M+ or H on the remote
M W9 controller, the operation is
performed with the constant
M+ (M + H) / 2 speed shown in Fig. 1.
H WC 2) When setting the fan speed to
AUTO on the remote controller,
(Fig. 2) revolution of the fan motor is
controlled to the fan speed level
shown in Fig. 2 and Table 1
Air volume AUTO according to the setup tempera-
Ta ture and room temperature.
°F [°C]
M+(WB)
+4.5 (+2.5)
+3.5 (+2.0)
a *3 *3 : Fan speed = [(M+) –L] x 3/4 + L
+2.7 (+1.5)
b *4 *4 : Fan speed = [(M+) –L] x 2/4 + L
+2.0 (+1.0) c *5 *5 : Fan speed = [(M+) –L] x 1/4 + L
+1.0 (+0.5) d (Linear approximation

L(W6)
from M+ and L)
Tsc e
(Table 1) Indoor fan air flow rate
RAS-09LKV-UL RAS-12LKV-UL
Fan speed
COOL HEAT DRY
level Fan speed Air flow rate Fan speed Air flow rate
(rpm) cfm (m3/h) (rpm) cfm (m3/h)
WF UH 1210 336 (571) 1510 433 (735)
WE H 1210 336 (571) 1510 433 (735)
WD UH M+ UH 1170 321 (546) 1480 422 (717)
WC H H 1120 303 (515) 1430 404 (686)
WB M+ M+ 1040 274 (465) 1280 350 (594)
WA M 1000 248 (421) 1220 328 (557)
W9 M L+ 960 235 (400) 1150 302 (514)
W8 L 870 200 (340) 1000 248 (421)
W7 L+ L- L+ 850 194 (330) 980 241 (409)
W6 L L 760 159 (270) 920 219 (372)
W5 L- UL L- 760 159 (270) 900 212 (360)
W4 UL UL 700 141 (240) 840 190 (323)
W3 SUL SUL 650 118 (200) 770 165 (280)
W2 SUL 500 65 (110) 620 110 (187)
W1 500 65 (110) 520 74 (126)
– 30 –
FILE NO. SVM-10019
2. Indoor fan <In heating operation> 1) When setting the fan speed to L,
motor control L+, M, M+ or H on the remote
controller, the operation is per-
formed with the constant speed
HEAT ON shown in Fig. 3 and Table 1.
2) When setting the fan speed to
AUTO on the remote controller,
Fan speed setup MANUAL revolution of the fan motor is
(Fig. 3) controlled to the fan speed level
shown in Fig. 5 according to the set
Indication Fan speed temperature and room temperature.
L W8 3) Min air flow rate is controlled by
temperature of the indoor heat
L+ (L + M) / 2 exchanger (Tc) as shown in Fig. 4
AUTO
M WA for prevent high temperature of heat
M+ (M + H) / 2 exchanger.
H WE 4) Cold draft prevention, the fan speed
is controlled by temperature of the
indoor heat exchanger (Tc) as shown
YES in Fig. 6 for keep warm temperature
TC ≥ 107.6ºF (42 C) Min air flow rate control
of air flow.
5) In order to prevent Cold draft when
NO
compressor stop during heating
Tc ºF (ºC) Limited to Min WD tap operation. Then louver will move to
126 (52) upper position and fan speed will
124 (51) reduce or off.
108 (42)
106 (41) *
No limit
* Fan speed =
(Fig. 4) (TC – – W8) + W8
Cold draft preventive control
Basic fan control Fan speed Tc °F (°C)

Ta °F [°C] AUTO
TSC
b 115 (46) 115 (46) 93 (34) H (WE)
L+ (W9) 113 (45) 113 (45) 91 (33)
c
-1.0 (-0.5) Linear-approximate
91 (33) 91 (33) 70 (21) H and SUL with Tc.
d *1
-2.0 (-1.0) 90 (32) 90 (32) 68 (20)
e *2
-2.7 (-1.5) *A+4 *A+4 *A+4
f SUL (W2)
-3.5 (-2.0) *3 *A-4 *A-4 *A-4
Stop
g
-4.5 (-2.5)
-9.0 (-5.0) M+ (WD) Fan speed MANUAL in starting

Fan speed AUTO in stability
-10.0 (-5.5) Fan speed AUTO in starting
H (WE)
*1: Fan speed = [(M+) − (L+)] x 1 4 + L+

*2: Fan speed = [(M+) − (L+)] x 2 4 + L+ * No limitation while fan speed MANUAL mode is in stability.
* A: When Tsc ≥ 75°F (24°C), A is 75°F (24°C), and
*3: Fan speed = [(M+) − (L+)] x 3 4 + L+ when Tsc < 75°F (24°C), A is Tsc
(Calculated with linear approximation from M+ and L+) Tsc: Set value
(Fig. 5) (Fig. 6)
[In starting and in stability]
In starting In stability
• Until 12 minutes passed after operation start • When 12 to 25 minutes passed after operation start
FAN AUTO • When 12 to 25 minutes passed after operation and room temp. is higher than [set temp. -5.4ºF (–3°C)]
start and room temp. is 5.4°F (3°C) or lower than set temp. • When 25 minutes or more passed after operation start
FAN Manual • Room temp. < Set temp. -7°F (– 4°C) • Room temp. ≥ Set temp. -6.3°F (–3.5°C)
– 31 –
FILE NO. SVM-10019
3. Outdoor fan The blowing air volume at the outdoor unit side is controlled. 1) The operation command sent
motor control Receiving the operation command from the controller of from the remote controller is
indoor unit, the controller of outdoor unit controls fan speed. processed by the indoor unit
controller and transferred to the
* For the fan motor, a DC motor with non-stage variable
controller of the outdoor unit.
speed system is used. However, it is limited to 8 stages for
reasons of controlling. 2) When strong wind blows at
outdoor side, the operation of air
conditioner continues with the
fan motor stopped.
Air conditioner ON
(Remote controller) 3) Whether the fan is locked or not
is detected, and the operation of
air conditioner stops and an
Indoor unit controller alarm is displayed if the fan is
locked.
4) According to each operation
1) Outdoor unit mode, by the conditions of
operation command outdoor temperature (To) and
(Outdoor fan control) compressor revolution, the speed
of the outdoor fan shown in the
table is selected.
2) Fan speed ≥ 400. YES
Fan motor OFF continues
when the motor OFF. (Use wind for heat
(by strong wind) exchanging)
NO
Fan motor ON
YES Air conditioner Alarm

3) Fan lock OFF display
NO
4) Motor operates as shown in the table below.
In cooling operation In Heating operation

~ 13.8 ~ 31.7 32.3 ~ MAX Compressor speed (rps) ~16.8 ~47.9 48.5 ~ MAX
Compressor speed (rps)
MIN MAX MIN MAX MIN MAX To ≥ 50°F (10°C) f3 f8 f9
To ≥ 100°F (38°C) f2 f3 fC fD fE fF To ≥ 42°F (15°C) f3 f9 fA
To
To ≥ 82°F (28°C) f2 f3 fA fC fD fF To ≥ 22°F (-5°C) f8 fA fD
To To ≥ 59°F (15°C) f2 f3 f7 fA f9 fC To < 22°F (-5°C) fB fC fD
To ≥ 42°F (5.5°C) f1 f3 f2 f5 f4 f7 To ≥ 50°F (10°C) f3 f3 f6
To ≥ 32°F (0°C) f1 f1 f1 f2 f2 f4 During To ≥ 42°F (15°C) f3 f3 f8
To < 32°F (0°C) f0 f0 f0 f1 f1 f2 ECO mode To ≥ 22°F (-5°C) f5 f9 f9
During To ≥ 100°F (38°C) f2 f3 fB fC fC fD To < 22°F (-5°C) f7 fA fB
ECO mode To ≥ 100°F (38°C) f2 f3 f2 f3 fB fC When To is abnormal fA fB fD
When To is abnormal fD fF fD fF fD fF
Outdoor fan speed (rpm)

Tap RAS-09LAV-UL RAS-12LAV-UL Tap RAS-09LAV-UL RAS-12LAV-UL
f0 0 0 f9 600 650
f1 200 200 fA 600 700
f2 300 300 fB 650 700
f3 370 370 fC 700 800
f4 440 440 fD 700 800
f5 440 440 fE 700 800
f6 500 500 fF 700 900
f7 550 550
f8 600 600
– 32 –
FILE NO. SVM-10019
4. Capacity The cooling or heating capacity depending on the load is 1) The difference between set
control adjusted. temperature on remote controller
According to difference between the setup value of tempera- (Ts) and room temperature (Ta)
ture and the room temperature, the capacity is adjusted by is calculated.
the compressor revolution. 2) According to the temperature
difference, the correction value of
Remote contr oller Indoor unit Hz signal which determines the
compressor speed is set up.
Set temp. (Ts) Room temp. (Ta)
3) The rotating position and speed
of the motor are detected by the
electromotive force occurred on
Ts −Ta the motor winding with operation
of the compressor.
4) According to the difference
Correction value of Hz signal resulted from comparison of the
correction value of Hz signal with
Detection of electromotive force the present operation Hz, the
of compressor motor winding inverter output and the commuta-
tion timing are varied.
Detection of motor speed (Operation Hz) 5) Change the compressor motor
and rotor position speed by outputting power to the
compressor.
* The contents of control
Correction value of Hz signal- Operating Hz
operation are same in cooling
operation and heating
Inverter output change operation
Commutation timing change
Change of compressor speed
5. Current release This function prevents troubles on the electronic parts of the 1) The input current of the outdoor
control compressor driving inverter. unit is detected in the inverter
This function also controls drive circuit of the compressor section of the outdoor unit.
speed so that electric power of the compressor drive circuit 2) According to the detected
does not exceed the specified value. outdoor temperature, the
specified value of the current is
Outdoor temp. To selected.
Outdoor unit inverter main
circuit control current 3) Whether the current value
exceeds the specified value or
Setup of current release point not is judged.
4) If the current value exceeds the
specified value, this function
Operating current ≤ High reduces the compressor speed
Reduce compressor speed
Setup value and controls speed up to the
closest one commanded from the
Low
Current decrease indoor unit within the range
which does not exceed the
Capacity control continues specified value.
Cooling current release value Heating current release value

Outdoor temp.
RAS-09LAV-UL RAS-12LAV-UL RAS-09LAV-UL RAS-12LAV-UL
113ºF (45ºC) 3.97A 4.27A 6.30A 7.72A
104ºF (40ºC) 111ºF (44ºC) 4.35A 4.88A
61ºF (16ºC) 102ºF (39ºC) 6.30A 8.47A
52ºF (11ºC) 60ºF (15.5ºC)
51ºF (10.5ºC) 6.30A 8.10A
6.30A 8.47A
– 33 –
FILE NO. SVM-10019
6. Release protective <In cooling/dry operation> 1) When temperature of the indoor

control by tempera- (Prevent-freezing control for indoor heat exchanger) heat exchanger drops below 41°F
ture of indoor heat (5°C), the compressor speed is
In cooling/dry operation, the sensor of indoor heat
exchanger reduced. (P zone)
exchanger detects evaporation temperature and
controls the compressor speed so that temperature of 2) When temperature of the indoor
the heat exchanger does not exceed the specified heat exchanger rises in the
value. range from 43°F (6°C) to under
45°F (7°C), the compressor
speed is kept. (Q zone)
Usual cooling capacity control 3) When temperature of the indoor
Indoor heat exchanger temperature
heat exchanger rises to 45°F (7°C)

R or higher, the capacity control
45 F operation returns to the usual
(7 C) When the value is
in Q zone, the control in cooling operation.
43 F Q compressor speed (R zone)
(6 C) is kept.
41 F P
(5 C)
Reduction of compressor speed
<In heating operation> 1) When temperature of the indoor

(Prevent-overpressure control for refrigerating cycle) heat exchanger rises in the
range from 126°F (52°C) to 131°F
In heating operation, the sensor of indoor heat ex-
(55°C), compressor speed is kept.
changer detects condensation temperature and controls
(Q zone)
the compressor speed so that temperature of the heat
exchanger does not exceed the specified value. When temperature of the indoor
heat exchanger drops in the
range from 118°F (48°C) to under
131°F (55°C) the compressor
Reduction of compressor speed speed is kept. (Q zone)
Indoor heat exchanger temperature
P 2) When temperature of the indoor

131 F
(55 C) heat exchanger rises to 131°F
(55°C) or higher, the compressor
126 F speed is reduced. (P zone)
(52 C) When the value is
Q in Q zone, the 3) When temperature of the indoor
compressor speed heat exchanger does not rise to
is kept. 126°F (52°C), or when it drops
118 F
(48 C) below to 118°F (48°C), the capacity
control operation returns to the
R usual control in heating operation.
Usual heating capacity control (R zone)
– 34 –
FILE NO. SVM-10019
7. Defrost control (This function removes frost adhered to the outdoor The necessity of defrost operation is
(Only in heating heat exchanger.) detected by the outdoor heat exchanger
operation) The temperature sensor of the outdoor heat ex- temperature. The conditions to detect the
changer (Te sensor) judges the frosting status of the necessity of defrost operation differ in A,
outdoor heat exchanger and the defrost operation is B, or C zone each. (Table 1)
performed with 4-way valve reverse defrost system. <Defrost operation>
• Defrost operation in A to C zones
Start of heating operation 1) Stop operation of the compressor for
20 seconds.
Outdoor heat exchanger temperature
Operation time 2) Invert (ON) 4-way valve 10 seconds

0’ 10’ 15’ 27’40” 34’ after stop of the compressor.
(Minute)
3) The outdoor fan stops at the same time
23 F when the compressor stops.
(–5 C)
4) When temperature of the indoor heat
19 F C zone exchanger becomes 100°F (38°C) or
(–7 C)
lower, stop the indoor fan.
A zone <Finish of defrost operation>
−4 F • Returning conditions from defrost
(–20 C) operation to heating operation
B zone
1) Temperature of outdoor heat exchanger
* rises to 46°F (8°C) or higher.
2) Temperature of outdoor heat exchanger is
* The minimum value of Te sensor 10 to 15 minutes kept at 41°F (5°C) or higher for 80 seconds.
after start of operation is stored in memory as Te0.
3) Defrost operation continues for
15 minutes.
Table 1
<Returning from defrost operation>
When Te0 - TE ≥ 4.5°F (2.5°C) continued for 2 minutes in
A zone
A zone, defrost operation starts. 1) Stop operation of the compressor for
approx. 50 seconds.
When the operation continued for 2 minutes in B zone,
B zone 2) Invert (OFF) 4-way valve approx. 40
defrost operation starts.
seconds after stop of the compressor.
When Te0 - TE ≥ 5.4°F (3°C) continued for 2 minutes in 3) The outdoor fan starts rotating at the
C zone
C zone, defrost operation starts. same time when the compressor starts.
– 35 –
FILE NO. SVM-10019
8. Louver control This function controls the air direction of the indoor unit.
1) Louver • The position is automatically controlled according to the operation
position mode (COOL/HEAT).
• The set louver position is stored in memory by the microcomputer,
and the louver returns to the stored position when the next operation
is performed. (Cooling/Heating memory position)
The angle of the louver is indicated as the louver closes fully is 0°.
1) Louver position in cooling operation
Initial setting of "Cooling storage position"

Louver : Directs downward (35.3°)
2) Louver position in heating operation
Heating operation/
AUTO (HEAT)
Initial setting of “Heating storage position”

Louver : Directs downward (80.5 )
2) Air direction adjustment • The louver position can

be arbitrarily set up by
Air direction pressing [FIX] button.
Horizontal Inclined Blowing Inclined Horizontal

blowing blowing downward blowing blowing
3) Swing • Swing operation is perfor in range 35° with the Fixed position as • Swing
the center. When pressing
• If the swing range exceeded either upper or lower limit position, [SWING] button during
swing operation is perfomed in range 35° from the limit. operation, the louver
starts swinging.
Upper Limit Upper Limit

Position. Position. 5o
17.5o Fixed 30o
Swing Position
range 35o 17.5o before start
swing
Fixed Position Swing Lower Limit

Lower Limit
before start range 35o Position
Position.
swing.
– 36 –
FILE NO. SVM-10019
9. ECO When pressing [ECO] button on the remote controller, a <Cooling operation>
operation Economic operation is performed.
1) The control target temperature
<Cooling operation> increase 1.0°F (0.5ºC) per hour
This function operates the air conditioner with the difference up to 3.5°F (2°C) starting from the
between the set and the room temperature as shown in the set temperature when ECONO
following figure. has been received.
2) The indoor fan speed is depend
Zone Frequency
on presetting and can change
°F (°C) FAN every speed after setting ECO
12 Dry Max
11.7 (6.5)
11 *12
operation.
11.0 (6.0)
10 *11
10.0 (5.5) 3) The compressor speed is
The indoor fan speed is not controlled and can be selected

9 *10
controlled as shown in the left
(Room temp. – Set temp.)
9.0 (5.0)
8 *9
8.0 (4.5)
7.0 (4.0) 7 *8 figure.
6
6.3 (3.5)
5
5.5 (3.0)
4
4.5 (2.5)
3
3.5 (2.0)
2
2.7 (1.5)
2.0 (1.0) Min
during the ECO operation.

1 Hz
1.0 (0.5)
0.0 TSC
-1.0 (-0.5)
-2.0 (-1.0)
-3.5 (-2.0)
OFF
1H 2H 3H 4H Time
* 12 (DRY max - COOL min) /6 x 5 + COOL min

Hz 09LKV-UL 12LKV-UL
Cool min 20 11
DRY max 35 31
< Heating Operation >
o
F (oC) <Heating operation>
Compressor stop 1) The difference of room temperature
0.0 (0.0) A Zone
and set temperature are separated
-2.0 (1.0)
B Zone in to A zone, B zone and C zone.
-3.5 (2.0) A Zone
Three zone will changed again 30
-5.5 (3.0)
Room temp. - Set temp.
minutes after ECO operation start.

-7.0 (4.0) C Zone
-9.0 (5.0)
2) The compressor speed is
controlled as shown on the table.
-11.0 (6.0)
-12.5 (7.0) 3) The indoor fan speed is not
-14.0 (8.0) B Zone controlled and can be selected
during the ECO operation.
-16.0 (9.0)
-18.0 (10.0)
-20.0 (11.0)
-22.0 (12.0) C Zone
ECO Start 30 minutes Time
Compressor speed (Hz)

Model
Zone
09LKV-UL 12LKV-UL
A 20 13
Linear aproximation
B
between A to C
C 50 43
– 37 –
FILE NO. SVM-10019
10. Temporary Pressing [RESET] button starts the temporary opera- 1) When pressing [RESET] button, the
operation tion of [AUTO] operation. When keeping [RESET] temporary [AUTO] operation starts.
button pressed for 10 seconds or more, the temporary 2) When keeping [RESET] button pressed
[COOL] operation is performed. for 3 seconds or more, Pi, Pi, Pi sound is
heard and [AUTO RESTART] control is
changed.
YES 3) When keeping [RESET] button pressed
Filter lamp ON Press RESET button.
for 10 seconds or more, “Pi” sound is
NO heard and the temporary [COOL]
Did you press [RESET] button NO operation starts.
Temporary [AUTO] operation
for 3 seconds or more? 4) If the filter lamp goes on, press [RESET]
YES button to go off the filter lamp, and then
press [RESET] button again.
Did you press [RESET] button YES
5) To stop the temporary operation, press
for 10 seconds or more?
the button again.
NO
Set or Reset [AUTO RESTART] Temporary [COOL] Operation
11. Discharge temperature control 1. Purpose

This function detects error on the
Td value Control operation
refrigerating cycle or error on the com-
Judges as an error and stops the compressor. pressor, and performs protective control.
243°F (117°C)
Reduce the compressor speed. 2. Operation
233°F (112°C)
Reduce slowly compressor speed. • Control of the compressor speed
226°F (108°C) The speed control is performed as
Keeps the compressor speed.
221°F (105°C) described in the left table based upon
If the operation is performed with lower speed than one the discharge temperature.
commanded by the serial signal, speed is slowly raised
up to the commanded speed.
208°F (98°C)
Operates with speed commanded by the serial signal.
– 38 –
FILE NO. SVM-10019
12. Pulse This function controls throttle amount of the 1) When starting the operation, move the
Modulating refrigerant in the refrigerating cycle. valve once until it fits to the stopper.
valve (P.M.V.) According to operating status of the air conditioner, (Initialize)
control this function also controls the open degree of valve * In this time, “Click” sound may be
with an expansion valve with pulse Modulation. heard.
2) Adjust the open degree of valve by super
heat amount. (SH control)
3) If the discharge temperature was exces-
sively up, adjust the open degree of valve
Starting up so that it is in the range of set tempera-
ture. (Discharge temp. control)
Initialize 4) When defrost operation is performed, the

open degree of valve is adjusted accord-
ing to each setup conditions during
Move to preparation for defrost and during defrost
initial position operation (4-way valve is inversed.).
5) When operation is OFF by the remote
controller or when compressor is OFF by
Compressor ON room temperature control, the open
degree of valve is adjusted to the stop
position.
SH control Td
release control
PMV open degree control
Compressor Stop by Defrosting

Turn OFF by "Room Temperature
remote controller operation
Control"
Move to "Stop Move to "Defrost

Position" (Setup Position" (Setup
from factory) from factory)
* SH (Super Heat amount) =

Ts (Temperature of suction pipe of the compressor) –
Tc or Te (Heat exchanger temperature at evaporation side)
* PMV: Pulse Modulating Valve
– 39 –
FILE NO. SVM-10019
13. Self-Cleaning 1. Purpose

function The Self-Cleaning operation is to minimize the
growth of mold, bacteria etc. by running
the fan and drying so as to keep the
inside of the air conditioner clean.
Unit now performing cooling or dry operation
Self-Cleaning operation
When the cooling or dry operation shuts
down, the unit automatically starts the Self-
Press “STOP” button Cleaning operation which is then performed
for the specified period based on duration
of the operation which was performed
prior to the shutdown, after which the
Only timer indicator lights, and Self Cleaning operation starts Self-Cleaning operation stops.
(The Self-Cleaning operation is not
performed after a heating operation.)
2. Operation
Time set now elapses 1) When the stop signal from the remote
controller or timer-off function is received,
only the timer indicator light.
2) The period of the Self-Cleaning operation
Operation stops is determined by the duration of the
operation performed prior to the
reception of the stop code.
3) After the Self-Cleaning operation has
been performed for the specified period,
the unit stops operating.
• During Self-Cleaning operations: The louver opens

slightly. The indoor fan operates continuously at
a speed of 500 rpm.
Self-Cleaning operation times
Operation time Self-Cleaning operation time

No Self-Cleaning operation
Up to 10 minutes performed (0 minutes)
Cooling: Auto (cooling) Dry 10 minutes
or longer 30 mins.
Heating: Auto (heating)

Auto (fan only) No Self-Cleaning operation performed
Shutdown
• To stop an ongoing Self-Cleaning operation at any time

Press the start/stop button on the remote controller twice during the Self-Cleaning
operation. (After pressing the button for the first time, press it for the
second time without delay (within 10 minutes).)
– 40 –
FILE NO. SVM-10019
13. Self-Cleaning • Self-Cleaning diagram

function
Operation display ON OFF OFF
ON ON
FCU fan OFF
rpm is depend on presetting. (500RPM)
FCU louver OPEN OPEN (12.7º) CLOSE
ON or OFF ON or OFF
Timer display ON
depend on presetting of timer function. depend on presetting of timer function.
ON or OFF
Compressor OFF OFF
depend on presetting per room temperature.
CDU fan ON or OFF

OFF OFF
depend on presetting per room temperature.
Operation time
Cool mode or dry mode Self-Cleaning mode
operation more than 10 mins. operate 30 mins.
Automatically turn-off.
Turn off by remote controller or
timer-off function.
How to Set or Cancel Self-Cleaning operation.

(Default setting from factory is ON)
1. Connect jumper lead at J201 of the indoor P.C. board One J201 is added, it will effect
assembly. as following.
The operation when press
2. To cancel Self-Cleaning operation. the RESET button for
Turn the power supply ON 3 seconds will be changed
from Set/Cancel the
AUTO-RESTART to
Press the [RESET] button located on the front Set/Cancel the
panel of the indoor unit for more than 3 seconds. Self-Cleaning.
AUTO-RESTART function
will not activate. In case of
After 3 seconds, the unit beeps three times. AUTO-RESTART is need,
The Self-Cleaning is cancelled. disconnect the jumper
J201 and set it again after
3. To set Self-Cleaning operation. Set/Cancel the
Turn the power supply ON Self-Cleaning finished.
Note :
Press the [RESET] button located on the front J201 is near the MCU, so
panel of the indoor unit for more than 3 seconds. so take steps to ensure
that it will not be exposed
to excessive of heat.
After 3 seconds, the unit beeps three times Also take care to avoid
and the indicator blinks for 5 seconds. solder bridging with the
The Self-Cleaning is set. surrounding components.
− 41 −
FILE NO. SVM-10019
J201
PCB NO : WP-020 PCB NO : MCC-5045
PCB NO : MCC-5046
14. Remote-A or B Setting the remote controller 1. Purpose

selection To separate using of remote control for each indoor This operation is to operate only one
unit in case of 2 air conditioner are installed nearly. indoor unit using one remote controller.
Remote Control B Setup. 2. Description
1) Press RESET button on the indoor unit to turn
When operating one indoor unit in a
the air conditioner ON. situation where two indoor units have
2) Point the remote control at the indoor unit. been installed in the same room or
3) Push and hold CHK • button on the Remote nearby rooms, this operation prevents the
Control by the tip of the pencil. "00" will be shown remote controller signal from being
shown on the display. received simultaneously by both units,
4) Press MODE • during pushing CHK • . "B" will thus preventing both units from operating.
show on the display and "00" will disappear and 3. Operation
the air conditioner will turn OFF. The Remote The indoor unit on which the remote
Control B is memorized. controller selection has been set to B
receives the signal of the remote control-
Note : 1. Repeat above step to reset Remote Control ler also set to B.
to be A. (At the factory the remote controller
2. Remote Control A has not "A" display. selection is set to A on all the indoor
3. Default setting of Remote Control from units. There is no A setting display.)
factory is A.
“B” Display
“00” Display
PRESET FAN
− 42 −
FILE NO. SVM-10019
15. QUIET mode When the [QUIET] button is pressed, the fan of the Quiet mode is the system which, control the
indoor unit will be restricted the revolving speed at revolving speed of indoor fan to work
speed L − until the [QUIET] button is pressed once constantly at lower than speed L. In addition,
again (cancel Quiet mode). noise level of indoor unit is less than usual.
Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less.
cooling load and less heating load condition.
Because of the fan speed L- may cause not
enough the cooling capacity or heating
capacity.
16. COMFORT Cooling mode The principles of comfort sleep mode are:
SLEEP • The preset temperature will increase as • Quietness for more comfortable. When
show on ECO operation (Item No. 9) room temperature reach setting temperature
• Save energy by changing room temperature
• Press the [COMFORT SLEEP] button to
automatically.
choose the operating hours. Repeat
• The air condition can shut down by itself
pressing to select the hours.
automatically.
(1hr, 3hr, 5hr or 9hr)
Remarks:
• If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode. Comfort sleep mode will not operate in dry
mode and fan only mode.
Heating mode
.
• The preset temperature will drop down as
show on ECO operation (Item No. 9)
• Press the [COMFORT SLEEP] button to
choose the operating hours. Repeat
pressing to setect thehours.
(1hr, 3hr, 5hr or 9 hr)
• If the [COMFORT SLEEP] button is pressed
again means cancel comfort sleep mode.
17. One-Touch One touch comfort is the fully automated operation Operation condition for model to Europe
Comfort that is set according to the preferable condition in market
a region.
When an indoor unit receives "One Touch
Comfort Signal" from the remote controller,
the indoor unit operates as following.
Fan 1) Air conditioner starts to operation when
Operation
AUTO
the signal is received, even if the air
* AUTO/L L
conditioner was OFF.
2) Operation mode is set according to room
temperature, the same as AUTO mode.
3) Target temperature is 75°F (24ºC).
Time after operation
0 12 25 starts (min) 4) Louver position is set as stored position
of the operating mode.
*AUTO/L: Fan operates depends on the setting
temperature and room temperature. 5) Fan is controlled as followings.
During the One Touch Comfort mode if the indoor

unit receives any signal with other operation mode,
the unit will cancel the comfort mode and operates
according to the signal received.
− 43 −
FILE NO. SVM-10019
18. Hi-POWER ([Hi-POWER] button on the remote controller

Mode is pressed)
When [Hi-POWER] button is pressed while the indoor ∗ The Hi-POWER operation will be cancelled
unit is in Auto, Cooling or Heating operation, Hi- when press [Hi-POWER] button again.
POWER mark is indicated on the display of the remote
controller and the unit operates as follows.
.
1. Automatic operation
• The indoor unit operates in according to the
current operation.
2. Cooling operation
• The preset temperature drops 2.0°F (1ºC)
(The value of the preset temperature on the
remote controller does not change.)
The indoor unit's fan speed level increase 1 tap
3. Heating operation
• The preset temperature increases 3.5°F (2ºC)
(The value of the preset temperature on the
remote controller does not change.)
The indoor unit's fan speed level increase 1 tap
4. The Hi-POWER mode can not be set in Dry
operation
19. FILTER When the elapsed time reaches 1000 hours after
Indicator conditioner operation, the FILTER indicator lights.
After cleaning the filters, turn off the FILTER indicator.
How to Turn Off FILTER Indicator
Press [RESET] button on the indoor unit.
NOTE :
If [RESET] button is pushed while the FILTER indicator
is not lit, the indoor unit will start the automatic
operation.
− 44 −
FILE NO. SVM-10019
9-3. Auto Restart Function (Default setting from factory is ON).
This indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with
the set operating conditions in the event of a power supply being accidentally shut down.
The operation will resume without warning three minutes after power is restored.
This function is set to work from the factory.
The Auto Restart Function will not restart operation of the air conditioner in following case.
• The Auto Restart Function is setup to OFF.
• The power supply is shut down during the air conditioner is OFF.
• The power supply is shut down when timer operatio is set.
9-3-1. How to Cancel the Auto Restart Function

To cancel Auto Restart Function, proceed as follows.
1. The power supply to the unit must be ON ; The function will not set or reset if the power supply is OFF.
2. Press the [RESET] button located on the front panel of the indoor unit for more than 3 seconds.
3. After 3 seconds, the unit beeps three times.
• When the system is on stand-by (not operating)
Operation Motions
Press [RESET] button for more than The unit is on standby.

three seconds. (Less than 10 seconds)
↓
The unit starts to operate. The green indicator is on.
↓ After approx. three seconds,
The unit beeps three times and continues to operate.
Hi POWER FILTER PAP TIMER OPERATION
If the unit is not required to operate at this time, press [RESET]
button once more or use the remote controller to turn it off.
RESET
• When the system is operating
Operation Motions
Press [RESET] button for more than The unit is in operation. The green indicator is on.
↓
The unit stops operating. The green indicator is turned off.
The unit beeps three times.
If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
RESET
– 45 –
FILE NO. SVM-10019
9-3-2. How to Set the Auto Restart Function

To set Auto Restart Function, proceed as follows:
1. The power supply to the unit must be ON ; The function will not set or reset if the power supply is OFF.
2. Press the [RESET] button located on the front panel of the indoor unit for more than 3 seconds.
3. After 3 seconds, the unit beeps three times and the indicator blinks for 5 seconds.
• When the unit is standby (Not operating)
Operation Motions
Press [RESET] button for more than The unit is on standby.

↓
The unit starts to operate. The green indicator is on.
The unit beeps three times The green indicator flashes
and continues to operate. for 5 seconds.
If the unit is not required to operate at this time, press [RESET]
RESET
button once more or use the remote controller to turn it off.
• When the unit is in operation
Operation Motions
Press [RESET] button for more than The unit is in operation. The green indicator is on.
↓
The unit stops operating. The green indicator is turned off.
The unit beeps three times. The green indicator flashes
for 5 seconds.
If the unit is required to operate at this time, press [RESET] button

RESET
once more or use the remote controller to turn it on.
• While the filter check indicator is on, the RESET button has the function of filter reset betton.
9-3-3. Power Failure During Timer Operation

• If Timer operation is set and the power supply shut down accidentally, the previous Timer setting
will be cancelled.
• Daily-Timer operation will be not affected by power supply failure, if the remote controller is
located on the position which it can send the command signal to the indoor unit. It is because the remote
controller will send signal every 30 minutes and Daily-Timer operation will be restore.
– 46 –
FILE NO. SVM-10019
9-4. Remote controller and Its functions

9-4-1. Parts name of remote controller
1 Infrared signal emitter
2 Start/Stop button
3 Mode select button (MODE)
4 Temperature button (TEMP)
5 Fan speed button (FAN
6 Swing louver button (SWING)
7 Set louver button (FIX) PRESET FAN
8 On timer button (ON) TEMP
9 Off timer button (OFF) ONE-TOUCH MODE
18
10 Sleep timer button (SLEEP)
19
11 Setup button (SET) QUIET
COMFORT
SLEEP
12
20 Clear button (CLR)
13 Memory and Preset button (PRESET) SWING FIX Hi-POWER ECO
14 One Touch button (ONE-TOUCH)

15 High power button (Hi-POWER) TIMER CLR
16 Economy button (ECO) SLEEP

ON OFF
SET
17 Quiet button (QUIET) °C/°F CHK FILTER CLOCK
18 Comfort sleep button (COMFORT SLEEP)

19 Filter reset button (FILTER)
20 Clock Reset button (CLOCK)
21 Check button (CHK)
9-4-2. Operation of remote control
1. ONE-TOUCH
Press the "ONE-TOUCH" button for fully automated operation that is customised to the typical consumer
preferences in your region of the world. The coutomised settings control temperature air flow strength, air flow
direction and other settings to provide you alternate contact with "ONE-TOUCH" OF THE BUTTON. If you
prefer other settings you can select from the many other operation functions of your Toshiba carrier unit
Press ONE-TOUCH : Start the operaton.
2. AUTOMATIC OPERATION
To automatically select cooling, heating, or fan only operation.
1. Press MODE : Select A.
2. Press TEMP : Set the desired temperature.
3. COOLING / HEATING / FAN ONLY OPERATION

1. Press MODE : Select Cool , Heat , or Fan only .
Cooling: Min. 62°F (17°C), Heating : Max, 86°F (30°C), Fan Only: No temperature indication
3. Press FAN : Select AUTO, LOW , LOW+ , MED , MED+ , or
HIGH .
− 47 −
FILE NO. SVM-10019
4. DRY OPERATION (COOLING ONLY)
For dehumidification, a moderate cooling performance is controlled automatically.
1. Press MODE : Select Dry .
5. Hi-POWER OPERATION
To automatically control room temperature and airflow for faster cooling or heating
operation (except in DRY and FAN ONLY mode)
Press HI-POWER : Start and stop the operation.
6. ECO OPERATION
To automatically control room to save energy (except in DRY and FAN ONLY mode)
Press ECO : Start and stop the operation.
Note: Cooling operation; the set temperature will increase automatically 1.8°F (1°C)/
hour for 2 hours (maximum 3.6°F (2°C) increase). For heating operation the
set temperature will decrease.
7. TEMPORARY OPERATION
In case of the misplaced or discharged remote control
• Pressing the RESET button, the unit can start or stop
without using the remote control.
• Operation mode is set on AUTOMATIC
operation, preset temperature is 75°F (24°C)
and fan operation is automatic speed.
8. TIMER OPERATION
Setting the ON Timer Setting the OFF Timer
ON OFF
1 Press : Set the desired ON timer. Press : Set the desired OFF timer.
2 Press SET
: Set the timer. Press SET
: Set the timer.
3 Press CLR
: Cancel the on timer. Press CLR : Cancel the OFF timer.
Everyday timer allows the user to set both the ON & OFF timers and will be activated on a daily basis.
Setting Everyday Timer
ON SET
1 Press : Set the ON timer. 3 Press .
SET
OFF
4 Press button during the ( or )
2 Press : Set the OFF timer.
mark flashing.
• During the every day timer is activation, both arrows ( or ) are indicated.
Note:
• Keep the remote control in accessible transmission to the indoor unit;
otherwise, the time lag of up to 15 minutes will occur.
• The setting will be saved for the next same operation.
– 48 –
FILE NO. SVM-10019
9. PRESET OPERATION
Set your preferred operation for future use. The setting will be memorized by the
unit for future operation (except air flow direction).
1. Select your preferred operation.
2. Press and hold PRESET for 3 seconds to memorize the setting. The P mark
displays.
3. Press PRESET : Operate the preset operation.
10. AUTO RESTART OPERATION

To automatically restart the Air conditioner after the power failure (Power of the unit
must be on.)
Setting
1. AUTO RESTART is an initial setting from factory.
• Do not operate ON timer and OFF timer.
2. Press and hold the RESET button on the indoor unit for 3 seconds to cancel the
operation. (3 beep sound but OPERATION lamp does not blink)
11. QUIET OPERATION

To operate at super low fan speed for quiet operation (except in DRY mode)
Press QUIET : Start and stop the operation.
Note: Under certain conditions, QUIET operation may not provide adequate
cooling or heating due to low sound features.
12. COMFORT SLEEP OPERATION

To save energy while sleeping, automatically control air flow and automatically turn OFF.
Press COMFORT SLEEP : Select 1, 3, 5 or 9 hrs for OFF timer operation.
Note: The cooling operation, the set temperature will increase automatically
1.8°F (1°C)/hour for 2 hours (maximum 3.6°F (2°C) increase). For heating operation,
the set temperature will decrease.
13. SLEEP TIMER OPERATION

To start the sleep timer (OFF timer) operation
Press SLEEP : Select 1, 3, 5 or 9 hrs for OFF timer operation.
− 49 −
FILE NO. SVM-10019
9-4-3. Name and Functions of Indications on Remote Controller
[Display]
All indications, except for the clock time indicator, are displayed by pressing the button.
1 Transmission mark 5 TIMER and clock time indicator

This transmission mark indicates when the The time setting for timer operation or the clock
remote controller transmits signals to the indoor time is indicated.
unit. The current time is always indicated except
during TIMER operation.
2 Mode indicator
Indicates the current operation mode. 6 Hi-POWER indicator
(A : Automatic control : Cool, Indicates when the Hi-POWER operation starts.
: Dry, : Heat, : Fan only)
Press the Hi-POWER button to start and press it
3 Temperature indicator again to stop the operation.
Indicates the temperature setting.
[62°F to 86°F (17°C to 30°C)]
7 (PRESET) indicator
Flashes for 3 seconds when the PRESET button is
pressed during operation.
4 FAN speed indicator
The mark is shown when holding down the
Indicates the selected fan speed. button for more than 3 seconds while the mark is
AUTO or five fan speed levels flashing.
(LOW , LOW+ , MED , MED+ , Press another button to turn off the mark.
HIGH ) can be shown. 8 ECO indicator
Indicates AUTO when the operating mode is Indicates when the ECO is in activated.
either AUTO or : Dry. Press the ECO button to start and press it again
to stop operation.
9 A, B change indicator remote controller

When the remote controller switching function is
set, “B” appears in the remote controller display.
9 (When the remote controller setting is “A”, there is
1 12 2 13 no indication at this position.)
10 10 Comfort sleep
Indicates when comfort sleep is activaled.
Press comfort sleep button to select function.
11 Quiet
Indicates when quiet is activated.
Press quiet button to start and press it again to stop
operation.
11
12 One-Touch
Indicates when one touch comfort is activated.
POWER-SET
Press one-touch button to start the operation.
13 Swing
Indicates when louver is swing.
8 Press swing button to start the swing operation
5 and press it again to stop the swing operation.
6 4
3
7
– 50 –
FILE NO. SVM-10019
10. INSTALLATION PROCEDURE
10-1. Installation Diagram of Indoor and Outdoor Units
2-9/16 in. (65 mm)

or more
7 in For the rear left and left piping
. (1
7
or m 0 mm
o re ) 1 Installation
Hook Wall
plate
Air inlet grille
Hoo 7 in Insert the cushion between the indoor

k . (1
7 unit and wall, and tilt the indoor unit for
o r m 0 mm
ore ) better operation.
Front
panel
Ai r
filte Do not allow the drain hose to get slack.
r
(A
tta
c ht Cut the piping
ot
he hole sloped
fro
n tp Shield pipe slightly.
5 Filter an Conduit
e l.
)
3 Batteries 6 Filter
Make sure to run the drain hose sloped
downward.
8
Pan head
4 Remote control holder The auxiliary piping can be connected to
wood screw
the left, rear left, rear right, right, bottom
right or bottom left.
Vinyl tape
Apply after carrying
2 Wireless remote control out a drainage test.
Right
24 in. (600 mm) or more Rear

only when unobstructed to right
Left
the front and both sides. ) Bottom Rear
0 mm
(10 right left Bottom left
in.
3 -1 1 5 /16 more
5/1 3- or
6 in Saddle
o r . (1 0 0
mo
re mm) Insulate the refrigerant pipes separately
with insulation, not together.
) Extension drain hose

0 mm (Not available,
(6 0
in. e provided by installer)
3 - 5/8 r mor
2 o
2 3-
5/8
in .
or (6 5/16 in. (8 mm) thick heat
mo 0 0 m
re m) resisting polyethylene foam
Before installing the wireless remote controller
• Loading Batteries
A
C
1. Remove the battery cover.

L
2. Insert 2 new batteries (AAA type)

following the (+) and (− ) positions. 3 Batteries
2 Wireless remote controller
– 51 –
FILE NO. SVM-10019
10-2. Installation
10-1-2. Optional installation parts
Part
Code Parts name Q'ty
Refrigerant piping
One
A Liquid side : ∅1/4 in. (∅ 6.35 mm)
each
Gas side : ∅3/8 in. (∅ 9.52 mm)
Pipe insulating material

B (polyethylene foam, 6 mm thick)
1
C Putty, PVC tapes One

each
<Fixing bolt arrangement of outdoor unit>
4-1/4 in. 4-15/16 in.

1-1/8 in. (108 mm) (125 mm)
(28 mm) Air inlet
5m .
(2 1 in
m)
Ø
(102 mm)
12-19/32 in.
(86 mm)
3-3/8 in.
(320 mm)
4 in.
Air outlet
23-5/8 in. 3-17/32 in.
(600 mm) (90 mm)
Fig. 10-2-1
· Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
· Use ∅ 5/16 in. (∅ 8 mm) or ∅ 3/8 in. (∅ 10 mm) anchor bolts and nuts.
– 52 –
FILE NO. SVM-10019
10-2-2. Accessory and installation parts

Part Part Part
Part name (Q’ty) Part name (Q’ty) Part name (Q’ty)
No. No. No.
1 4 7
Mounting screw
Installation plate x 1 Remote control holder x 1 ∅5/32 x 1s (∅ 4mm x 25 s) x 6
2 5 8
Pan head wood screw
Wireless remote control x 1 Filter x 1 ∅1/8 x 5/8 s (∅ 3.1mm x 16 s) x 2
3 6
Battery x 2 Filter x 1
Others Name
Owner’s manual
Installation manual
– 53 –
FILE NO. SVM-10019
10-2-3. Installation/Servicing Tools
Changes in the product and components

In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged
accidentally, the service port diameter of the outdoor unit control valve (3 way valve) has been changed.
(1/2 UNF 20 threads per inch)
• In order to increase the pressure resisting strength of the refrigerant piping flare processing diameter and size
of opposite side of flare nuts has been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R410A
New tools for R410A Applicable to R22 model Changes
As pressure is high, it is impossible to measure by means of

Gauge manifold × conventional gauge. In order to prevent any other refrigerant from
being charged, each port diameter has been changed.
In order to increase pressure resisting strength, hose materials

Charge hose × and port size have been changed (to 1/2 UNF 20 threads per inch).
When purchasing a charge hose, be sure to confirm the port size.
As pressure is high and gasification speed is fast, it is difficult to

Electronic balance
for refrigerant charging ¡ read the indicated value by means of charging cylinder, as air
bubbles occur.
The size of opposite sides of flare nuts have been increased.

Torque wrench
(nominal diam. 1/2, 5/8) × Incidentally,
a common wrench is used for nominal diameters 1/4 and 3/8.
By increasing the clamp bar’s receiving hole, strength of spring in

Flare tool (clutch type)
¡ the tool has been improved.
Gauge for projection

adjustment — — Used when flare is made by using conventional flare tool.
Connected to conventional vacuum pump. It is necessary to use

an adapter to prevent vacuum pump oil from flowing back to the
charge hose. The charge hose connecting part has two ports-one
Vacuum pump adapter
¡ for conventional refrigerant (7/16 UNF 20 threads per inch) and
one for R410A. If the vacuum pump oil (mineral) mixes with R410A
a sludge may occur and damage the equipment.
Gas leakage detector × Exclusive for HFC refrigerant.
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the
U. S’s ARI specified rose color (ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to
the charge hose’s port size.
– 54 –
FILE NO. SVM-10019
10-3. Indoor Unit 10-3-2. Cutting a Hole and Mounting the
mounting Plate
10-3-1. Installation Location
• A location which provides enough spaces around Cutting a hole
the indoor unit as shown in the diagram.
When installing the refrigerant pipes from the rear.
• A location where there are no obstacle near the air
inlet and outlet.
• A location which allows easy installation of the piping
to the outdoor unit.
• A location which allows the front panel to be opened.
• The indoor unit shall be installed so that the top of
the indoor unit is positioned at least 6.6 ft (2 m) in
Pipe
height. Also, it must be avoided to put anything on hole
the top of the indoor unit. ∅2-9/16 in. (65 mm)
• Location that will bear weight of the unit. The center of the pipe
hole is above the arrow.
3-15/16 in.
CAUTION (100 mm)
• Direct sunlight on the indoor unit wireless Fig. 10-3-2

receiver should be avoided.
• The microprocessor in the indoor unit should
not be too close to RF noise sources.
(For details, see the owner's manual.) 1. After determining the pipe hole position on the
mounting plate ( ð ), drill the pipe hole ∅ 2-9/16 in.
(∅ 65 mm) at a slight downward slant to the outdoor
Remote controller side.
• Should be placed where there are no obstacles,
NOTE :
such as curtains, that may block the signal.
• Do not install the remote controller in a place • When drilling into a wall that contains a metal lath,
exposed to direct sunlight or close to a heating wire lath or metal plate, be sure to use a pipe hole
source, such as a stove. brim ring sold separately.
• Keep the remote controller at least 3.3 ft (1 m) away
from the nearest TV set or stereo equipment.
(This is necessary to prevent image disturbances or
noise interference.) Mounting the mounting plate
• The location of the remote controller should be
determined as shown below.
Anchor bolt holes
3-17/64 in.
2-29/64 in.
(82.5 mm)
(62 mm)
6.6 ft (2 m) or more
Hook
from ßoor
7 in.
(170 mm)
3-11/32 in.
(Side view) (Top view) (85 mm)
Indoor unit
Indoor unit
1
Hook Mounting
Pipe hole Hook
Pipe hole plate
Thread
Indoor unit 7 Mounting screw
Weight
Reception
Reception Remote range
range controller Remote controller
Fig. 10-3-3
Fig. 10-3-1
– 55 –
FILE NO. SVM-10019
When the installation plate is directly 10-3-3. Electrical Work
mounted on the wall 1. The supply voltage must be the same as the
rated voltage of the air conditioner.
1. Securely fit the installation plate onto the wall by
screws with the upper and lower catches, that 2. Prepare a power source for the exclusive use of
hold the indoor unit, facing out. the air conditioner.
2. To mount the installation plate on a concrete wall NOTE :
use anchor bolts. Drill the anchor bolt holes as
• Wire type :
illustrated in the above figure.
minimum AWG 14.
3. Install the installation plate horizontally and level.
CAUTION
CAUTION
• This appliance can be connected to a main
When installing the mounting plate with mounting circuit breaker in either of the following two
screw, do not use the anchor bolt hole. ways.
Otherwise, the unit may fall down and result in
1. Connection to fixed wiring:
personal injury and property damage.
A switch or circuit breaker which discon-
nects all poles and has a contact separation
of at least 1/8 in. (3 mm) must be incorporated
in the fixed wiring. An approved circuit
Installation plate breaker or switch must be used.
(Keep horizontal direction.)
Anchor bolt 2. Connection with power supply plug:
Attach power supply plug with power cord
Projection
and plug it into wall outlet. An approved
9/16 in. (15 mm) power supply cord and plug must be used.
or less
NOTE :
• Perform wiring work being sure the wire length is
Fig. 10-3-4 long enough.
3/16 in. (5 mm) dia. hole 10-3-4. Wiring Connection
How to connect the connecting cable

7 Mounting screw
Ø5/32 in. x 1 in. 1. Open the air inlet grille upward.
(∅ 4 mm x 25 mm) 2. Remove the screws securing the front panel.
Clip anchor 3. Slightly open the lower part of the front panel,
(local parts)
then pull the upper part of the front panel toward
you to remove it from the rear plate.
Fig. 10-3-5 4. Insert the condit pipe (according to the local rule)
into the pipe hole on the wall.
5. Remove the conduit mount by loosening the fixing
CAUTION screw. (Fig. 10-3-7)
Failure to firmly install the unit may result in 6. Fix conduit pipe to conduit mount with lock nut.
personal injury and property damage if the 7. Pull out the connecting wire through the conduit pipe
unit falls. and process the wire. (Fig. 10-3-8)
8. Take out the wire to the front and fix it to the terminal
• In case of block, brick, concrete or similar type block. Be careful not to make mis-wiring (Fig. 10-3-9)
walls, make 3/16 in. (5 mm) dia. holes in the wall. 9. Firmly tighten the terminal screws to prevent them
• Insert clip anchors for appropriate mounting screws . from loosening. Tightening torque: 0.9 lbf. ft (1.2 N·m).
After tightening, pull the wires lightly to confirm that
NOTE : they of not move.
• Secure four corners and lower parts of the mounting 10. Secure the connecting wire with the cord clamp.
plate with 4 to 6 mounting screws to install it. 11. Fix the conduit mount back to the body by fixing a screw.
12. Fix the front panel, terminal cover and air inlet grille
on the indoor unit.
– 56 –
FILE NO. SVM-10019
10-3-5. Piping and Drain Hose Installation
CAUTION
• Be sure to refer to the wiring system diagram Piping and drain hose forming
labeled inside the front panel.
• Since condensation results in machine trouble,
• Check local electrical regulations for any make sure to insulate both the connecting pipes
specific wiring instructions or limitations. separately.
(Use polyethylene foam as insulating material.)
Air inlet grille
Rear right
Front panel
Piping preparation
Rear left
drain hose
Changing
1 Bottom left
Front panel slit

2
3
Left
Die-cutting
Fig. 10-3-6 Bottom right
Right
Fig. 10-3-10
1. Die-cutting front panel slit

Cut out the slit on the left or right side of the front
panel for the left or right connection and the slit
Lock nut on the bottom left or side of thefront panel for the
Conduit pipe
bottom left or right connection with a pair of
Inter connecting
Fixing screw cable Conduit mount nippers.
2. Changing drain hose
Fig. 10-3-7 For left connection, left-bottom connection and
rear-left connection’s piping, it is necessary to
relocate the drain hose and drain cap.
Cord clamp
Terminal block
Terminal cover
How to remove the drain cap
Screw L1 L2
S
Clip drain cap with needle-nose pliers, and pull out.
L1 L2
S
Ground line
Screw
Screw Connecting cable
Front panel
Fig. 10-3-8 Fig. 10-3-11
Ground How to remove the drain hose

4-5/16 in. (110 mm)
line
13/16 in. (20 mm)
The drain hose is secured in place by a screw.
S
Remove the screw securing the drain hose, then pull
L2 out the drain hose.
L1
3/8 in. (10 mm)
3-5/32 in. (80 mm)
Fig. 10-3-9
NOTE : Screw Drain hose

• Use stranded wire only.
• Wire type : minimum AWG14 Fig. 10-3-12
– 57 –
FILE NO. SVM-10019
How to attach the drain cap In case of bottom right or bottom left piping
1. Insert hexagonal wrench 3/16 in. (4 mm). • After making slits on the front panel with a knife or
similar tool, cut them out with a pair of nippers or
an equivalent tool.
Slit
Fig. 10-3-16
3/16 in.
(4 mm)
Fig. 10-3-13
Left-hand connection with piping
2. Firmly insert drain cap. Bend the connecting pipes so that they are posi-
tioned within 1-5/8 in. (43 mm) above the wall surface.
If the connecting pipes are positioned more than
No gap 1-5/8 in (43 mm) above the wall surface, the indoor
Do not apply lubricating oil unit may be unstable.
(refrigerant machine oil) When bending the connecting pipe, make sure to
when inserting the drain cap.
If applied, deterioration and use a spring bender to avoid crushing the pipe.
drain leakage of the drain
Insert a hexagon plug may occur. Refer to the table below for the bending
wrench 3/16 in (Ø4 mm)
radius of each connection pipe.
Fig. 10-3-14 Outer diameter Bending radius
∅ 1/4 in. (6.35 mm) 1-3/16 in. (30 mm)
∅ 3/8 in. (9.52 mm) 1-9/16 in. (40 mm)
How to attach the drain hose
∅ 1/2 in. (12.7 mm) 1-31/32 in. (50 mm)
Always use the original screw that secured the
drain hose to the unit. If using a different screw
may cause water to leak. To connect the pipe after installation of the
Insert the drain hose firmly until the connector unit (figure)
contacts with the insulation, then secure it in place
using the original screw. (To the forefront of ßare)
10-5/8 in.
(270 mm)
9-1/16 in.
Gas side
CAUTION (230 mm)
Liquid side
Securely insert the drain hose and drain cap;

otherwise, water may leak.
Outward form of indoor unit
R 1-3/16 in. (R 30 mm) (Use polisin

(43 mm)
1-5/8 in.
In case of right or left piping (polyethylene) core or the like for

bending pipe.)
• After making slits on the front panel with a knife or

similar tool, cut them out with a pair of nippers or 80 Use the handle of screwdriver, etc.
an equivalent tool.
Fig. 10-3-17
NOTE :
If the pipe is incorrectly bent, the indoor unit may be
unstable on the wall.
Slit
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary
Fig. 10-3-15 pipes and wrap the facing tape around them.
– 58 –
FILE NO. SVM-10019
10-3-7. Drainage
CAUTION
1. Run the drain hose at a downward sloped angle.
• Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. NOTE :
In case of leftward piping and rear-leftward • Hole should be made at a slight downward slant
piping, bind the auxiliary pipes (two) only with on the outdoor side.
facing tape.
Indoor unit Do not rise the drain hose. Do not form the drain hose
into the waved shape.
Auxiliary pipes
Connecting 2 in.
cable (50 mm)
Installation or more
plate
Fig. 10-3-18 Do not put the Do not put the drain

drain hose end hose end in the
• Carefully arrange the pipes so that none of the into water. drainage ditch.
pipes stick out of the rear plate of the indoor unit.
• Carefully connect the auxiliary pipes and
connecting pipes to each other and cut off the Fig. 10-3-21
insulating tape wound on the connecting pipe
to avoid double-taping at the joint, moreover,
2. Put water in the drain pan and make sure that the
seal the joint with the vinyl tape, etc.
water is being drained outside.
• Since condensation can result in machine
3. When connecting extension drain hose, insulate
performance trouble, be sure to insulate both
the connection part of extension drain hose with
connecting pipes. (Use polyethylene foam as
shield pipe.
insulating material.)
• When bending a pipe, be careful not to crush it.
Shield pipe
10-3-6. Indoor Unit Installation

Drain hose Inside the room Extension drain hose
1. Pass the pipe through the hole in the wall, and
hook the indoor unit on the installation plate at
the upper hooks.
2. Swing the indoor unit to right and left to confirm Fig. 10-3-22
that it is firmly hooked on the installation plate.
3. While pressing the indoor unit onto the wall, hook
it at the lower part on the installation plate.
CAUTION
Pull the indoor unit toward you to confirm that it is Install the drain pipe for proper drainage.
firmly hooked on the installation plate.
Improper drainage can result in water dripping
1 Hook here inside the room.
1 Installation
plate
This air conditioner has been designed to drain
2 water collected from condensation which forms on
Hook Push (unhook) the back of the indoor unit, to the drain pan.
Fig. 10-3-19 Therefore, do not locate the power cord and other
parts at a high place than the drain guide.
• For detaching the indoor unit from the installation
plate pull the indoor unit toward you while pushing
the bottom up at the specified places. Wall
Drain
guide
Space for
pipes
Push Push
Fig. 10-3-20 Fig. 10-3-23
– 59 –
FILE NO. SVM-10019
10-4. Outdoor Unit CAUTION

10-4-1. Installation Location 1. Install the outdoor unit without anything
• A location which provides enough space around the blocking the discharging air.
outdoor unit as shown in the diagram. 2. When the outdoor unit is installed in a place
• A location which can bear the weight of the outdoor always exposed to strong winds like on the
unit and does not allow an increase in noise level coast or on a high story of a building, secure
and vibration. the normal fan operation using a duct or a
• A location where the operation noise and discharged wind shield.
air do not disturb neighbors. 3. Especially in windy areas, install the unit to
• A location which is not exposed to a strong wind. prevent the admission of wind.
• A location free of combustible gases. 4. Installation in the following places may result
in trouble.
• A location which does not block a passage.
Do not install the unit in such places.
• A location where the drain water does not cause any
problems. • A place full of machine oil.
• Depending on snow level, use a field fabricated ice • A saline-place such as the coast.
or snow stand. • A place full of sulfide gas.
• When the outdoor unit is to be installed in an elevated • A place where high-frequency waves are
position, be sure to secure its feet. likely to be generated, such as from audio
equipment, welders, and medical equip-
ment.
Precautions for adding refrigerant
• Use a scale having a precision with at least 10 g
per index line when adding the refrigerant.
Do not use a bathroom scale or similar instrument.
Strong
• Use liquid refrigerant when refilling the refrigerant. wind
Since the refrigerant is in liquid form, it can fill
quickly.
Therefore, perform the filling operation carefully
and insert the refrigerant gradually. Fig. 10-4-1
– 60 –
FILE NO. SVM-10019
10-4-2. Refrigerant Piping Connection 10-4-2. Wiring Connection

Flaring NOTE
1. Make sure you have enough pipe to reach indoor unit. All wiring and connections must comply with NEC,
CEC, local codes.
2. Cut the pipe with a pipe cutter.
• Connect all wires to the correct terminal on the
wiring terminal blocks.
• Make sure that all connectors are secure.
90 ° Obliquity Roughness Warp • Size connectors per the ratings listed in the
system requirement section.
• System interconnections should be minimum
AWG14.
Fig. 10-4-2 1. MOUNT THE OUTDOOR UNIT POWER

DISCONNECT.
3. Insert a flare nut into the pipe and flare the pipe. 2. ROW POWER WIRING FROM MAIN BOX TO
DISCONNECT PER NEC AND LOCAL CODES.
Tightening connection 3. Remove the valve cover and the cord clamp from
the outdoor unit.
Align the centers of the connecting pipes and tighten 4. Fix conduit connector to conduit plate by lock nut
the flare nut as far as possible with your fingers. and secure it tightly. Connect the power supply and
Then tighten the nut with a two wrenches as show connecting cables to the terminal block as shown
below. in figure and secure it tightly with screws.
5. You should not have extra cables.
Half union Flare nut 6. Secure the power cord and the connceting cable
with the cord clamp.
Externally Internally
threaded side threaded side 7. Attach the electric parts cover and the valve cover
on the outdoor unit.
Use a wrench to secure. Use a torque wrench to tighten. 8. RUN PIPING AND INTERCONNECTING CABLE
TO THE INDOOR UNIT.
Fig. 10-4-3
10-4-3. Electrical Work
CAUTION
WARNING
Do not apply excess torque. Otherwise, the nut
may crack depending on the conditions. ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
The unit cabinet must have an uninterrupted or
Outer dia. of copper pipe Tightening torque
unbroken ground to minimize personal injury if an
Ø1/4 in. (Ø6.35 mm) 10 to 13 lbf.ft (14 to 18 N·m) electrical fault should occur. The ground may
Ø3/8 in. (Ø9.52 mm) 24 to 31 lbf.ft (33 to 42 N·m) consist of electrical wire or metal conduit when
Ø1/2 in. (Ø12.70 mm) 37 to 46 lbf.ft (50 to 62 N·m) installed in accordance with existing electrical
codes.
Before performing service or maintenance, be sure
• Tightening torque for connection of flare pipe main power switch is turned OFF.
The pressure of R410A is higher than R22.
(Approx. 1.6 times.) Therefore securely tighten the
flare pipes which connect the outdoor unit and the CAUTION
indoor unit with the specified tightening torque
using a torque wrench. UNIT DAMAGE HAZARD
Failure to follow this caution may result in equip-
Flare at ment damage or improper operation.
indoor unit side
Unit failure as a result, or operation on improper
line voltage or excessive phase imbalance
constitutes abuse and may cause damage to
electrical components. Such operation could void
any applicable warranty.
Flare at
outdoor unit side
– 61 –
FILE NO. SVM-10019
1. The supply voltage must be the same as the rated CAUTION

voltage of the air conditioner. • Wrong wiring connection may cause some
2. Prepare the power source for exclusive use with the electrical parts burn out.
air conditioner. • Be sure to comply with LOCAL CODES.
NOTE : Power supply cord • Every wire must be connected firmly.
• Wire type : minimum AWG14 • If incorrect or incomplete wiring is carried out,
it will cause an ignition or smoke.
Stripping length of the Power supply cord

and Inter connecting cable NOTE : Inter connecting cable
• Wire type : minimum AWG14
Terminal block
L1 L2 S L1 L2
10-5. EVACUATING
10-5-1. Evacuating
After the piping has been connected to the indoor unit,
you can perform vacuuming together at once.
Inter connecting cable Power supply cord Vacuuming
Evacuate the air in the connecting pipes and in the

indoor unit using a vacuum pump. Do not use the
Fig. 10-4-4 refrigerant in the outdoor unit. For details, see the
manual of the vacuum pump.
Unit : inch (mm)
L1 L2 S L 1 L2 Using a vacuum pump
3/8 (10)
3/8 (10)
Be sure to use a vacuum pump with counter-flow

2-12/16 (70)
1-9/16 (40)
3/8 (10)
3/8 (10)
1-3/16 (30)
1-3/16 (30)
prevention function so that inside oil of the pump does

not flow backward into pipes of the air conditioner
Ground line Ground line
when the pump stops.
(If oil inside of the vacuum pump enters the air
Connecting cable Power cord conditioner, which use R410A, refrigeration cycle
trouble may happen.)
1. Connect the charge hose from the manifold valve
Fig. 10-4-5
to the service port of the packed valve at gas side.
2. Connect the charge hose to the port of the vacuum
Lock nut
pump.
3. Open fully the low pressure side handle of the
Valve cover
gauge manifold valve.
Conduit plate
4. Operate the vacuum pump to start evacuating.
Connector
Perform evacuating for about 15 minutes if the
piping length is 66 feet (20 m). (15 minutes for
66 feet) (assuming a pump capacity of 27 liters
per minute) Then confirm that the compound
pressure gauge reading is -101 kPa (-76 cmHg).
5. Close the low pressure side valve handle of the
gauge manifold valve.
Fig. 10-4-6 6. Open fully the valve stem of the packed valves
(both gas and liquid sides).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
– 62 –
FILE NO. SVM-10019
Compound pressure gauge Pressure gauge

–101 kPa Hexagon wrench
(–76 cmHg)
Manifold valve is required.
Handle Hi n.
Handle Lo 6i
Charge hose
(Keep full closed) 3/1 mm
(For R410A only) Charge hose (4
(For R410A only)
Connecting pipe
Vacuum pump adapter for

counter-flow prevention
(For R410A only)
Vacuum
pump
Packed valve at Fig. 10-5-2
liquid side
Service port (Valve core

(Setting pin))
Packed valve at gas side 10-6. SYSTEM REQUIREMENTS
10-6-1. Piping (Field supplied)
Fig. 10-5-1 • Minimum refrigerant line length between the outdoor
unit and indoor unit is
6.6ft. (2m).
CAUTION • Maximum pipe lengths
• KEEP IMPORTANT 5 POINTS FOR PIPING
WORK. Allowable Pipe length T Height difference
(Indoor − Outdoor H)
(1) Take away dust and moisture (inside of the (ft (m)) (ft (m))
connecting pipes). 66 (20) 33 (10)
(2) Tighten the connections (between pipes and
unit).
(3) Evacuate the air in the connecting pipes using
a VACUUM PUMP.
(4) Check gas leak (connected points).
(5) Be sure to fully open the packed valves before
operation.
• UNIT DAMAGE HAZARD
Failure to follow this caution may result in equip-
.
T H
ment damage or improper operation.
Never use the system compressor as a vacuum
pump.
10-5-2. Packed valve handling precautions
• Open the valve stem until it touches the stopper.

Once it is in contact with the stopper, refrain form
applying any more force than is necessary. Refrigerant pipe sizes
• Securely tighten the valve stem cap with torque
in the following table: Liquid side Gas side
Outer Thickness Outer diameter Thickness
Gas side 37 to 46 lbf.ft Diameter In. (mm)

In. (mm) In. (mm) (09, 12LKV) (15, 17, 22LKV) In. (mm)
Ø1/2 in. (Ø12.70 mm) (50 to 62 N·m)
Gas side 24 to 31 lbf.ft Ø1/4 (6.35) 0.03 (0.8) Ø3/8 (9.52) Ø1/2 (12.70) 0.03 (0.8)
Ø3/8 in. (Ø9.52 mm) (33 to 42 N·m)

Liquid side 10 to 13 lbf.ft Insulation
Ø1/4 in. (Ø6.35 mm) (14 to 18 N·m)
Both lines need to be insulated. Use a minimum
10 to 13 lbf.ft
Service port 5/16 in (8mm) wall thickness.
(14 to 18 N·m)
– 63 –
FILE NO. SVM-10019
10-7. OTHERS
Refrigerant charge
Unit : ft (mm) 10-7-1. Gas Leak Test
Refrigerant charge
Length of refrigerant Pipe Additional refrigerant
connected to Indoor/
outdoor unit Valve cover
Check places for
6.6-50 ßare nut connection
None (indoor unit)
(2-15m) Check the ßare nut
connections for the
Add 0.22oz/ft (20g/m) of gas leak with a gas
50-66 Refrigerant for piping that exceeds leak detector or
soap water.
(15-20m) 50ft (15m) up to 66ft (20m)
* Caution during addition of refrigerant Max. amount of Check places for

additional refrigerant is 0.22 lbs (100g). the outdoor unit.
Charge the refrigerant accurately. Overcharging may

Fig. 10-7-1
cause serious trouble with the compressor.
* Minimum refrigerant pipe is 6.6ft (2m).
Using pipe shorter than that may cause a malfunction of 10-7-2. Test Operation
the compressor or other devices.
To switch the TEST RUN (COOL) mode, press RESET
button for 10 seconds. (The beeper will make a short
10-6-2. Power supply Connection and Connecting beep.)
Cable
• The power supply shall be connected to the outdoor unit
by 3 wires.
• The connecting cable between the indoor unit and outdoor
unit is 4 wires.
This cable provides the power for the indoor unit and the
communication signal between the outdoor unit and indoor Hi POWER FILTER PAP TIMER OPERATION
unit.
• Consult local building codes, NEC (National Electrical Code) RESET
or CEC (Canadian Electrical Code) for special requirements. RESET button
• The following are the electrical requirements.
Fig. 10-7-2
Product
FCU RAS-09LKV-UL RAS-12LKV-UL
Model
10-7-3. Auto Restart Setting
CDU RAS-09LAV-UL RAS-12LAV-UL
Item This product is designed so that, after a power failure,
Max. Current. 8.5A 13.0A it can restart automatically in the same operating mode
as before the power failure.
Fuse / Circuit Breaker of main
15A
power supply Information
Connect to
CDU The product was shipped with Auto Restart function
FCU/CDU
in the on position. Turn it off as required.
Power supply cord
No. of Core 3 (L1, L2, )
(Not provide)
Size AWG14
10-7-4. How to cancel the Auto Restart
Inter connecting 1. Press and hold the RESET button on the indoor unit
No. of Core 4 (L1, L2, S, )
cable between for 3 seconds to cancel the operation. (3 beep sound
FCU & CDU but OPERATION lamp does not blink)
Size AWG14
(Not provide) 2. Press and hold the RESET button on the indoor unit
for 3 seconds to set the operation. (3 beep sound and
OPERATION lamp blink 5 time/sec for 5 seconds)
· Do not operate ON timer and OFF timer3
Note : Default setting of auto restart operation is OK
– 64 –
FILE NO. SVM-10019
10-7-5. Remote Controller A or B Selection Temperature unit °F - °C selection

Setting
1. Push and hold CHK • button on the Remote
When two indoor units are installed in the Control by the tip of the pencil, "00" will be
separated rooms, it is not necessary to change shown on the display.
the selector switches. 2. Press SLEEP during pushing CHK •
Remote controller A or B selection Note :

• When two indoor units are installed in the same 1. Repeat above step to reset Remote Controller to
room or adjacent two rooms, if operating a unit, be °F.
2 units may receive the remote controller signal 2. Operation mode and temperature set will reset to
simultaneously and operate. In this case, the initial setting after change the temperature unit.
operation can be preserved by setting either one 3. Default setting of Remote Control from factory
indoor unit or remote controller to B setting. is °F.
(Both are set to A setting in factory shipment.)
• The remote controller signal is not received when
the settings of indoor unit and remote controller are
different.
• There is no relation between A setting/B setting and A
room/B room when connecting the piping and cables.
Remote controller A- B selection

To separate using of remote controller for each indoor
unit in case of 2 air conditioner are installed nearly.
Remote controller B Setup.

1. Push RESET button on the indoor unit to turn the
air conditioner ON.
2. Point the remote controller at the indoor unit.
3. Push and hold CHK button on the remote controller
by the tip of the pencil.
“00” will be shown on the display.
4. Push MODE during pushing CHK, “B” will show on
the display and “00” will disappear and the air
conditioner will turn OFF.
The remote controller B is memorized.
Note :
1. Repeat above step to reset Remote Controller to
be A.
2. Remote controller A have not “A” display.
3. Detault setting of remote controller from factory is A.
“B” Display
“00” Display
PRESET FAN
Fig. 10-5-1
– 65 –
FILE NO. SVM-10019
11. HOW TO DIAGNOSE THE TROUBLE
The pulse motor circuits are mounted to both indoor and outdoor units. Therefore, diagnose troubles according
to the trouble diagnosis procedure as described below. (Refer to the check points in servicing written on the
wiring diagrams attached to the indoor/outdoor units.)
Table 11-1
No. Troubleshooting Procedure Page No. Troubleshooting Procedure Page

1 First Confirmation 62 6 How to Check Simply the Main Parts 72
2 Primary Judgment 63 7 Troubleshooting 73
3 Judgment by Flashing LED of Indoor Unit 63 8 How to Diagnose Trouble in Outdoor Unit 75
4 Self-Diagnosis by Remote Controller 64 9 How to Check Simply the Main Parts 76
5 Judgment of Trouble by Every Symptom 67 How to Simply Judge Whether Outdoor
10 81
Fan Motor is Good or Bad
K Precautions when handling the new inverter (3DV Inverter)
CAUTION: HIGH VOLTAGEN

The high voltage circuit is incorporated.
Be careful to do the check service, as the electric shock may be caused in case of touching parts on the
P.C. board by hand.
The new inverter (3DV inverter) will be incorporated starting with this unit.
(3DV: 3-shunt Discrete Vector control)
K The control circuitry has an uninsulated construction.
IGBT × 6 Compressor
Shared potential Fan motor

Driver Amplifier FET × 6
MCU
Driver
Amplifier
Fig. 11-1
– 66 –
FILE NO. SVM-10019
CAUTION
A high voltage (equivalent to the supply voltage) is also energized to ground through the
sensors, PMV and other low-voltage circuits. The sensor leads and other wires are covered
with insulated tubes for protection. Nevertheless, care must be taken to ensure that these
wires are not pinched.
Take sufficient care to avoid directly touching any of the circuit parts without first turning off
the power.
At times such as when the circuit board is to be replaced, place the circuit board assembly in
a vertical position.
Laying the board flat on an electrically conductive object (such as the top panel of the air conditioner's
outdoor unit) while a charge is still retained by the electrolytic capacitors of the inverter's main circuit may
cause short-circuiting between the electrolytic capacitors and secondary circuit components and result in
damage to the components.
Sensor leads
Fig. 11-2
Do NOT lay the circuit board assembly flat.
K Precautions when inspecting the control section of the outdoor unit

NOTE :
A large-capacity electrolytic capacitor is used in the outdoor unit controller (inverter). Therefore, if the power
supply is turned off, charge (charging voltage DC265 to 360V) remains and discharging takes a lot of time.
After turning off the power source, if touching the charging section before discharging, an electrical shock may
be caused. Discharge the electrolytic capacitor completely by using soldering iron, etc.
< Discharging method >

1. Remove the inverter cover (plating) by opening four mounting claws.
2. As shown below, connect the discharge resistance (approx. 100Ω40W) or plug of the soldering iron to
voltage between + – terminals of the C14 (“CAUTION HIGH VOLTAGE” is indicated.) electrolytic capacitor
(500µF/400V) on P.C. board, and then perform discharging.
Discharging position
(Discharging period Plug of
10 seconds or more) soldering iron
Inverter cover
P. C. board
(Soldered surface)
Fig. 11-3
– 67 –
FILE NO. SVM-10019
11-1. First Confirmation
11-1-1. Confirmation of Power Supply
Confirm that the power breaker operates (ON) normally.
11-1-2. Confirmation of Power Voltage

Confirm that power voltage is AC 208−230 ± 10%.
If power voltage is not in this range, the unit may not operate normally.
11-1-3. Operation Which is not a Trouble (Program Operation)

For controlling the air conditioner, the program operations are built in the microcomputer as described in the
following table.
If a claim is made for running operation, check whether or not it meets to the contents in the following table.
When it does, we inform you that it is not trouble of equipment, but it is indispensable for controlling and main-
taining of air conditioner.
Table 11-1-1
No. Operation of air conditioner Description
1 When power breaker is turned “ON”, the The OPERATION lamp of the indoor unit flashes when
operation indicator (Green) of the indoor power source is turned on. If [ ] button is
unit flashes. operated once, flashing stops.
(Flashes also in power failure)
2 Compressor may not operate even if the The compressor does not operate while compressor
room temperature is within range of restart delay timer (3-minutes timer) operates.
compressor-ON. The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.
3 In Dry and ECO mode, FAN (air flow) The air flow indication is fixed to [AUTO].
display does not change even though FAN
(air flow select) button is operated.
4 Increasing of compressor motor speed For smooth operation of the compressor, the compres-
stops approx. 30 seconds after operation sor motor speed is restricted to Max. 41 rps for 2 min-
started, and then compressor motor speed utes, and Max.91 rps for 2 minutes to 3 minutes, respec-
increases again approx. 30 seconds after. tively after the operation has started.
5 In AUTO mode, the operation mode is After selecting Cool or Heat mode, select an operation
changed. mode again if the compressor keeps stop status for 15
minutes.
6 In HEAT mode, the compressor motor The compressor motor speed may decrease by high-
speed does not increase up to the maxi- temp. release control (Release protective operation by
mum speed or decreases before the temp.-up of the indoor heat exchanger) or current
temperature arrives at the set temperature. release control.
– 68 –
FILE NO. SVM-10019
11-2. Primary Judgment
To diagnose the troubles, use the following methods.
1) Judgment by flashing LED of indoor unit
2) Self-diagnosis by service check remote controller
3) Judgment of trouble by every symptom
Firstly use the method 1) for diagnosis. Then, use the method 2) or 3) to diagnose the details of troubles.
11-3. Judgment by Flashing LED of Indoor Unit

While the indoor unit monitors the operation status of the air conditioner, if the protective circuit operates, the
contents of self-diagnosis are displayed with block on the indoor unit indication section.
Table 11-3-1
Check
Item code Block display Description for self-diagnosis
• When turn ON power supply.

OPERATION (Green)
A • Power supply ON after failure or OFF.
Indoor indication Flashing display (1 Hz)
• This flashing display is not air conditioner failure.
lamp flashes.
OPERATION (Green)
B Protective circuit operation for indoor P.C. board
Which lamp Flashing display (5 Hz)
does flash?
OPERATION (Green)
Protective circuit operation for connecting cable
C TIMER (Yellow)
and serial signal system
Flashing display (5 Hz)
OPERATION (Green)
D FILTER (Orange) Protective circuit operation for outdoor P.C. board
OPERATION (Green)
TIMER (Yellow) Protective circuit operation for others
E
FILTER (Orange) (including compressor)
NOTES :
1. Some check code will flash display of the indoor unit, when the air conditioner operates with some limitation.
2. Some check code will flash display of the indoor unit and stop operation of the air conditioner.
3. When item B and C or item B and apart of item E occur concurrently, priority is given to the block of item B.
4. The check codes can be confirmed on the remote controller for servicing.
– 69 –
FILE NO. SVM-10019
11-4. Self-Diagnosis by Remote Controller (Check Code)
1. If the lamps are indicated as shown B to E in Table 11-3-1, execute the self-diagnosis by the remote controller.
2. When the remote controller is set to the service mode, the indoor controller diagnoses the operation condi-
tion and indicates the information of the self-diagnosis on the display of the remote controller with the check
codes. If a fault is detected, all lamps on the indoor unit will flash at 5Hz and it will beep for 10 seconds
(Beep, Beep, Beep ... ). The timer lamp usually flashes (5Hz) during self-diagnosis.
11-4-1. How to Use Remote Controller in Service Mode
1 Press [CHECK] button with a tip of pencil to set the

remote controller to the service mode.
• “ ” is indicated on the display of the remote
controller.
TOSHIBA
2 Press [ON ] or [OFF ] button
If there is no fault with a code, the indoor unit will beep
once (Beep) and the display of the remote controller will
change as follows :
PR ESET FAN •••

T E MP
TEMP
ONE -T OUC H MODE
• The TIMER indicator of the indoor unit flashes continuously.
(5 times per 1 sec.)
QUIE T
C OMF OR T
SLEEP
• Check the unit with all 52 check codes ( to )
as shown in Table-11-4-1.
S WING F IX Hi-P OWE R ECO • Press [ON ] or [OFF ] button to change the check
code backward.
If there is a fault, the indoor unit will beep for 10

T IME R CLR
ON OF F
SLEEP SET
seconds (Beep, Beep, Beep...).
°C/° F C HK F IL T E R C L OC K Note the check code on the display of the remote
controller.
• 2-digits alphanumeric will be indicated on the display.
• All indicators on the indoor unit will flash.
(5 times per 1 sec.)
3 Press [CLR] button. After service finish for clear

service code in memory.
Alphanumeric characters are • "7F" is indicated on the display of the remote
used for the check codes. control.
is 5. is 6.
is A.
is C.
is B.
is D.
4 Press [ ] button to release the service mode.
• The display of the remote controller returns to as it
was before service mode was engaged.
Fig. 11-4-1
– 70 –
FILE NO. SVM-10019
11-4-2 Caution at Servicing
1. After using the service mode of remote controller finished, press the [ ] button to reset the remote controller to
normal function.
2. After finished the diagnosis by the remote controller, turn OFF power supply and turn its ON again to reset the air
conditioner to normal operation. However, the check codes are not deleted from memory of the microcomputer.
3. After servicing finished, press [CLR] button of remote controller under service mode status to send code "7F" to the
indoor unit. The check code stored in memory is cleared.
Table 11-4-1
Block distinction Operation of diagnosis function

Air Action and Judgment
Check Check Display flashing
Block Cause of operation conditioner
code code error
status
Indoor P.C. TA sensor ; The room Operation Flashes when 1. Check the sensor TA and connection.
board. temperature sensor is continues. error is detected. 2. In case of the sensor and its
short-Circuit or disconnection. connection is normal, check the
P.C. board.
TC sensor ; The heat Operation Flashes when 1. Check the sensor TC and connection.
exchanger temperature continues. error is detected. 2. In case of the sensor and its
sensor of the indoor unit connection is normal, check the
is out of place, disconnection, P.C. board.
short-circuit or migration.
Fan motor of the indoor unit All OFF Flashes when 1. Check the fan motor and connection.
is failure, lock-rotor, short- error is detected. 2. In case of the motor and its
circuit, disconnection, etc. connection is normal, check the
Or its circuit on P.C. board P.C. board.
has problem.
Other trouble on the indoor Depend on Depend on Replace P.C. board.

P.C. board. cause of cause of
failure. failure.
– 71 –
FILE NO. SVM-10019

code code error
status
Serial signal 1) Defective wiring of the Indoor unit Flashes when 1) to 3) The outdoor unit never
and connecting connecting cable or operates error is detected. operate.
cable. miss-wiring. continue. Flashing stop Check connecting cable and correct
2) Operation signal has not Outdoor unit and outdoor unit if defective wiring.
send from the indoor unit stop. start to operate Check 25A fuse of inverter P.C. board.
when operation start. when the return Check 3.15A fuse of inverter
3) Outdoor unit has not signal from the P.C. board.
send return signal to the outdoor unit is Check operation signal of the indoor
indoor unit when operation normal. unit by using diode. Measure voltage
started. at terminal block of the indoor unit
4) Return signal from the between No.2 and No.3 (or L2 and S)
outdoor unit is stop during If signal is varied 15-60V continuously,
operation. replace inverter P.C. board.
Some protector If signal is not varied, replace indoor
(hardware, if exist) of the P.C. board.
outdoor unit open 4) The outdoor unit abnormal stop at
circuit of signal. some time.
Signal circuit of indoor If the other check codes are found
P.C. board or outdoor concurrently, check them together.
P.C. board is failure Check protector (hardware) such
in some period. as Hi-Pressure switch,
Thermal-Relay, etc.
Check refrigerant amount or any
possibility case which may caused
Note : Operation signal of the indoor unit shall be measured in the sending period as high temperature or high pressure.
picture below. Check operation signal of the indoor
unit by using diode. Measure voltage
Sending signal of the indoor unit when have not return
signal from the outdoor unit. at terminal block of the indoor unit
VDC
*** between No.2 and No.3 (or L2 and S)
Measured signal voltage by apply diode
If signal is varied 15-60V continuously,

60 replace inverter P.C. board.
If signal is not varied, replace indoor
P.C. board.
3 minutes Delay, start 3 minutes stop

* **
counting from power
supply ON or remote Voltage variation stop
OFF. or have not voltage
output.
15
0 3 4 7 8 Time (Min)
* Signal send only 1 minute and stop. Because of return signal from outdoor unit has not received.
** Signal resend again after 3 minutes stop. And the signal will send continuously.
*** 1 minute after resending, the indoor unit display flashes error.
– 74 –
FILE NO. SVM-10019
code code error
status
Outdoor P.C. Current on inverter circuit All OFF Flashes after 1. Remove connecting lead wire of the
board is over limit in short time. error is detected compressor, and operate again.
Inverter P.C. board is 4 times*. 2. If outdoor fan does not operate or
failure, IGBT shortage, etc. operate but stop after some period,
Compressor current is replace the inverter P.C. board.
higher than limitation, 3. If outdoor fan operates normally,
lock rotor, etc. measure 3-Phase output of inverter
P.C. board (150-270VAC) at the
connecting lead wire of compressor.
4. If 3-Phase output is abnormal, replace
inverter P.C.Board.
5. If 3-Phase output is normal, replace
compressor. (lock rotor, etc.)
Compressor position-detect All OFF Flashes after 1. Remove connecting lead wire of the
circuit error or short-circuit error is detected compressor, and operate again.
between winding of 4 times*. 2. If outdoor fan does not operate or
compressor. operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure resistance of compressor
winding. If circuit is shortage, replace
the compressor.
Current-detect circuit of All OFF Flashes after Even if trying to operate again, all
inverter P.C. board error. error is detected operations stop, replace inverter
4 times*. P.C. board.
TE sensor ; The heat All OFF Flashes after 1. Check sensors TE, TS and connection.
exchanger temperature error is detected 2. In case of the sensors and its
sensor of the outdoor unit 4 times*. connection is normal, check the
either TS sensor ; Suction inverter P.C. board.
pipe temperature sensor,
out of place, disconnection
or shortage.
TD sensor ; Discharge pipe All OFF Flashes after 1. Check sensors TD and connection.
temperature sensor is error is detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
inverter P.C. board.
Outdoor fan failure or its All OFF Flashes after 1. Check the motor, measure winding
drive-circuit on the inverter error is detected resistance, shortage or lock rotor.
P.C. board failure. 4 times*. 2. Check the inverter P.C. board.
TO sensor ; The outdoor Operation Record error 1. Check sensors TO and connection.
temperature sensor is continues. after detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
But does not inverter P.C. board.
flash display.
– 73 –
FILE NO. SVM-10019

code code error
status
Compressor drive output error. All OFF Flashes after 1. Check installation conditions such as
(Relation of voltage, current error is detected packed valve opening, refrigerant
and frequency is abnormal) 4 times*. amount and power supply (rate +10%,
Overloading operation of both of operation and non operation
compressor caused by condition).
over-charge refrigerant, 2. Check P.M.V. by measure the
P.M.V. failure, etc. resistance of the coil and confirm its
Compressor failure (High operation (sound of initial
current). operation, etc.)
3. Observe any possibility cause which
may affect operation load of
compressor.
4. Operate again. If compressor
operation is failure when 20 seconds
passed (count time from operation
starting of compressor), replace
compressor.
* 4 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 6 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4 times, record error to check code. But after re-starting operation, if no error is
detected and air conditioner can operate more than 6 minutes, error count is cleared.
The others Return signal of the outdoor Indoor unit Flashes when 1. Check power supply (Rate + 10%)
(including unit has been sent when operates error is detected. 2. If the air conditioner repeat operates
compressor) operation start. But after continue. Flashing stop and stop with interval of approx. 10
that, signal is stop some time. Outdoor unit and outdoor unit to 40 minutes.
Instantaneous power stop. start to operate Check protector (hardware) such
failure. when the return as Hi-Pressure switch,
Some protector signal from the Thermal-Relay, etc.
(hardware, if exist) of the outdoor unit is Check refrigerant amount, packed
outdoor unit open normal. valve opening and any possibility
circuit of signal. cause which may affect high
Signal circuit of indoor temperature or high pressure.
P.C. board or outdoor 3. Check operation signal of the indoor
P.C. board is failure unit by using diode. Measure voltage
in some period. at terminal block of the indoor unit
between No.2 and No.3 or L2 and S
If signal is varied 15-60V continuously,
replace inverter P.C. board.
If signal is not varied, replace indoor
P.C. board.
– 74 –
FILE NO. SVM-10019

Check Check Display
code code flashing error
status
Compressor does not rotate. All OFF Flashes after 1. Remove connecting lead wire of the
Because of missed wiring, error is detected compressor, and operate again.
missed phase or shortage. 4 times*. 2. If outdoor fan does not operate or
operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure 3-Phase output of inverter
P.C. board (150-270VAC) at the
connecting lead wire of compressor.
4. If 3-Phase output is abnormal, replace
inverter P.C.Board.
5. If 3-Phase output is normal, measure
resistance of compressor winding.
6. If winding is shortage, replace the
compressor.
Discharge temperature All OFF Flashes after 1. Check sensors TD.

exceeded 117oC. error is detected 2. Check refrigerant amount.
4 times*. 3. Check P.M.V. by measure the
resistance of the coil and confirm its
operation (sound of initial
operation, etc.)
may affect high temperature of
compressor.
Compressor is high current All OFF Flashes after 1. Check installation conditions such as
though operation Hz is error is detected packed valve opening, refrigerant
decreased to minimum limit. 4 times*. amount and power supply (rate +10%,
Installation problem. both of operation and non operation
Instantaneous power condition).
failure. 2. Check P.M.V. by measure the
Refrigeration cycle resistance of the coil and confirm its
problem. operation (sound of initial
Compressor break down. operation, etc.)
may affect high current of compressor.
4. If 1, 2 and 3 are normal, replace
compressor.
* 4 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 6 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4 times, record error to check code. But after re-starting operation, if no error is
detected and air conditioner can operate more than 6 minutes, error count is cleared.
– 75 –
FILE NO. SVM-10019
11-5. Judgement of Trouble by Every Symptom

11-5-1. Indoor unit (Including remote controller)
(1) Indoor unit is not operated.
(RAS-09LKV-UL)
Turn off power

Operation
supply once, and 5
second later, turn it Check item
on again.
Conceivable principle
cause
NO Is OPERATION
lamp blinking? Measure
YES
Item by symptoms
Does
Is it possible to transmission
turn on mark on
Indoor unit by NO remote control NO
pressing Remote control is
flash normally, defective.
[ ] button and is its signal
on remote transmitted
control? properly?
YES Refer to (5)
YES "Troubleshooting for
Remote Control."
Unit operates
normally.
Parts
Is fuse (F01) YES (DB01,C27,T01
of indoor control and IC02)
board blown? are defective.
NO
Is voltage Does
(DC 12V or 5V) Connection between Replace main
indicated on YES YES Microcomputer
main PC Board
indoor P.C. board.
and display PCB are is defective.
control board connect properly ?
normal?
NO
NO
Reconnect housing
– 76 –
FILE NO. SVM-10019
( RAS-12LKV-UL)
Operation
Check Item
Considerable principle cause
Turn off power supply once, and

5 second later, turn it on again. Measures
NO
Item by symptoms
Is OPERATION indicator flashing?
YES
Is it possible to turn on NO Does transmission mark NO

A/C by pushing on remote controller flash
[ ] button normally,and is its signal Remote controller is defective.
on remote controller? transmitted properly?
YES YES
Refer to (5) “Troubleshooting
Unit operates normally. for remote controller”.
Point remote to digital

camera. Can see infrared NO
ray at sending LED Replace remote control
on camera monitor
when push [ ] button?
YES
Is fuse (F01) Does fan YES

YES motor connector
of indoor control
board blown? YES between CN10 1 –
3 short-circuit?
NO
NO
Is voltage
(DC5V, 12V and 15V) Does connection
YES between PC Board YES Microcomputer Replace main
indicated on rear of
indoor control and reciver PCB is defective. P.C. board
board nor mal? are connect properly?
NO
NO
Reconnect housing
Replace fan
motor.
(2) Operation is not turned on though Indoor P.C. board is replaced

<Confirmation procedure>
Turn on power supply.
NO NO
Does OPERATION indicator flash? Is wired correctly to white and
black lead wires of terminal block? Correct wiring.
YES
To item of
“Indoor unit is not operated”.
– 77 –
FILE NO. SVM-10019
(3) Only the indoor motor fan does not operate
<Primary check>
1. Is it possible to detect the power supply voltage (AC208–230V) between L1 and L2 on the terminal block?
2. Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for approximately 10 minutes after it is turned
on, to prevent a cold air from blowing in.)
( RAS-09LKV-UL)
<Check procedure>
Shut off the

power supply once.
Turn the power supply.
Does the fan stop in NO

Control P.C. board is defective. Replace the P.C. board.
no operating status?
YES
Reconecting the
Check connecting interconnetion cable
Does an operation NO NO
cable or power and terminal
LED 1 Hz blink?
supply cord complely? block.
YES
YES
Check 5V at NO Check 5V at NO
Start the operation display unit? Main P.C. Board?
with low fan setting YES YES
in cool operation.
Change Display unit
NO
Does the fan rotate? Does AC 115 V
or higher voltage apply NO
YES to between red and black
lead of fan motor?
Does the fan motor NO
operate smoothly? YES
YES Shut off the power supply.
NO Replace
Change the setting of Does the cross flow
bearing of cross
cooling to high fan. fan rotate normally?
flow fan
YES
Turn on the power supply.
Does the fan speed NO Operation

become higher? stops
YES
Is the rotation signal (DC+5 V 0 V)

output between k (gray lead wire)
and l (brown lead wire) of the motor NO
Replace the fan motor.
connector (CN33) when rotating the
cross flow fan by hand in no operating
status? (1 pulse/one turn)
YES
Normal
Replace the control
P.C. board.
– 78 –
FILE NO. SVM-10019
( RAS-12LKV-UL )
Turn off power

supply once, and
turn it on again.
Is it possible to detect
Does fan motor YES DC 1V or more between NO
continue to operate? 5 + and 3 – of Peplace indoor
motor connector (CN31).
NO fan motor.
YES
NO Does check connecting NO Reconnecting the

Does check
operation LED flash? cable or power supply in terconnection cable
cord complely? and terminal block
YES
YES
Does check NO Does check 5V NO

5V at display unit? at main P.C board?
YES YES
Start to operate Replace

indoor unit in cooling display unit
operation at airflow
level “LOW”.
Is it possible to detect
Does indoor
NO DC 294–325V between NO
fan operate? 1 + and 3 – of motor
connector (CN31).
YES
YES
Turn off indoor unit and remove
(Motor connection condition)
Is it possible to detect DC 15V NO connector from motor.
Then push [ ] button
between 4 + and 3 – of on remote controller to stop
motor connector (CN31). flashing lamp on indoor unit.
YES
Is it possible to detect Peplace main

Change airflow level DC 15V between 4 + NO P.C. board.
to “HIGH”. and 3 – of motor
connector (CN31).
YES
Start to operate the
indoor unit in except
Turn off indoor unit and
heating operation. NO remove connector from motor.
At this time, is it possible to
detect DC 1V or more between Then start to operate indoor
5 + and 3 – of motor
unit with remote controller.
connector (CN31)?
YES
Start to operate the
indoor unit in except
heating operation.
At this time, is it possible NO
to detect DC 1V or more
between 5 + and 3 –
of motor connector (CN31)?
(Check this condition
within 15 seconds after
starting unit.)
YES
A B
– 79 –
FILE NO. SVM-10019
Is it possible to NO Does check display NO

change airflow level Replace
to “HIGH”? on remote show high? remote
YES YES
Change the new PC NO

board. Does fan speed Replace
change? motor
YES
B
Fan motor
operates normally.
Is it possible to NO Does check cross-flow NO Replace bearing

rotate cross-flow fan by fan bearing normal
hand properly? condition? of cross-flow fan.
YES YES
Turn off indoor unit
and rotate cross-flow
fan by hand when the
unit is on standby. NO Replace indoor
At this time, is it possible to fan motor.
detect DC 1V or more
between 5 + and 3 –
of motor connector
(CN31).
YES
Peplace main
P.C. board.
– 80 –
FILE NO. SVM-10019
(4) Indoor fan motor automatically starts to rotate by turning on power supply
(For AC fan motor in RAS-09LKV-UL)
<Cause>
AC motor is only coil and Hall-IC inside packing all driving control or circuit locate on a main PC Board.
<Inspection procedure>
1. Turn on breaker.
2. After Fan motor operate, off A/C by remote controller.
3. Turn off breaker for a while, then turn it ON.
3.1. If fan motor not operate, it means an unit in Auto-restart operation. (see more detail in P. 44-45)
3.2. If Fan motor still operate, means P.C Board mal-function. Replace P.C Board.
(For DC fan motor in RAS-12LKV-UL)
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to inside of the motor.
If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning
on power supply.
<Inspection procedure>
1. Turn on breaker.
2. After Fan motor operate, off A/C by remote controller.
3. Turn off breaker for a while, then turn it ON.
3.1. If fan motor not operate, it means an unit in Auto-restart operation. (see more detail in P. 44-45)
3.2. If Fan motor still operate, follow the below.
3.2.1. Remove the grille.
3.2.2. Remove the cover terminal by release one screw.
3.2.3. Check DC voltage with CN31 connector while the fan motor is rotating.
NOTE :
• Do not disconnect the connector while the fan motor is rotating.
• Use a thin test rod.
P.C. board
Indoor fan starts rotating when power supply is turned on.
CN31
(Check output DC voltage of fan motor on P.C. board.)

6 (Blue)
Yellow 5 (Yellow)
Measure voltage between 3 (GND : BLACK) 4 (White)
and 5 (V line : YELLOW) of motor connector (CN31) Black 3 (Black)
while indoor fan motor is rotating.
2 –
1 (Red)
DC 1.0V or more Under DC 1.0V
DC
P.C. board is defective. Motor is defective.
Replace P.C. board. Replace motor.
– 81 –
FILE NO. SVM-10019
(5) Troubleshooting for remote controller
<Primary check>
Check that A or B selected on the main unit is matched with A or B selected on the remote controller.
The unit does not beep at all.

Push the [ ] button. Operation lamp on indoor
unit is not indicated.
NO
Is transmission
mark indicated?
YES
Reset by take off

battery the push
Is receiver
NO [ ] button till LCD
on indoor unit
exposed to indication disclear
direct sunlight? put battery again.
YES
Does indoor unit
Is there any NO NO operate when moving
fluorescent light remote controller
nearly? near receiver or
indoor unit?
YES
YES
Batteries are
exhausted.
Push the
[ ] button
NO Does A/C operate?

by push RESET button
of indoor unit. Is transmission NO
mark indicated?
YES YES
NO Does indoor unit
beep and operate?
YES
Point remote to
digital camera can NO
see infrared at sending
LED on carmera monitor
when push [ ] button?
YES
Replace main
P.C. Board
Remote controller
Reciver P.C. board is defective.
is defective.
Keep indoor unit

Avoid direct away from Replace reciver Replace Normal Replace
sunlight. fluorescent light. P.C. board. batteries. operation remote controller.
– 82 –
FILE NO. SVM-10019
11-5-2. Wiring Failure (Interconnecting and Serial Signal Wire)
(1) Outdoor unit does not operate
1) Is the voltage between L1 and S of the indoor terminal block varied?
Confirm that transmission from indoor unit to outdoor unit is correctly performed based upon the follow-
ing diagram.
NOTE:
• Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
• Be sure to prepare a diode for judgment.
Terminal block at indoor side

Red S S5277G or equivalent
S5277G (Diode with rated voltage of 400V
White L1 or more is acceptable.)
L2 Terminal block Tester
Normal time : Voltage swings between DC15 and 60V. ...................Inverter Assembly check (11-8-1.)
Abnormal time : Voltage does not vary.
(2) Outdoor unit stops in a little while after operation started

<Check procedure> Select phenomena described below.
1) The outdoor unit stops 10 to 20 minutes after operation started, and 10 minutes or more are required to
restart the unit.
Gas circulation amount is down. Gas shortage

Gas leak
Measure gas pressure. Pipe clogging
Thermo. operation of compressor
2) If the unit stops once, it does not operate until the power will be turned on again.
To item of Outdoor unit does not operate.
3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E Sensor temp. error check code 02, 1C)
Gas leak
P.M.V. is defective.
Refer to the chart in 11-6.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off of TC sensor
– 83 –
FILE NO. SVM-10019
11-6. Check Code 1C (Miswiring in indoor/outdoor units) and 1E
<Check procedure>
1C 1E
Gas leakage, Discharge temp. error,
disconnection of TS/TC gas leakage
sensors (Check code 02, 1C) (Check code 03, 1E)
Valve drive check
Is coil of the pulse motor valve NO

Set it correctly.
(P.M.V.) correctly set?
YES
NO
Is connecter of coil connected to inverter? Set it correctly.
YES
Disconnect PMV connector then check coil resistance.

Is it 46±4Ω/Phase NO
Replace coil valve.
(white-Red, Red-Orange, Yellow-Red, Blue-Red)?
YES
Are temp. sensors of indoor/outdoor units correctly set to the holder?

NOTE : NO
The temperature sensors which are used to control pulse motor valve Set it correctly.
include indoor heat exchanger sensor (TC), outdoor heat exchanger temp.
sensor (TE), outdoor suction temp. sensor (TS) and outdoor sensor (TO).
YES
Gas amount check and valve clogging check
Remove TC sensor connector from the P.C. board in indoor unit.

(Remove connector from the P.C. board.)
Operate the air conditioner in COOL mode by RESET button on indoor unit
(“Beep” sound is heard if keeping pushed RESET button for 10 seconds.).
The operation enters temporary operation mode which fixes opening degree of compressor speed.
Check condensation at outlet of PMV, and then check operating pressure from the service port.
Existence of condensation at outlet of P.M.V. YES

If there is condensation at outlet (1/4 inch=Ø6.35mm valve side), Replace valve.
the valve is clogged.
Check the operating pressure from service port, and add gas if pressure is low. Add gas.
– 84 –
FILE NO. SVM-10019
11-7. How to Diagnose Trouble in Outdoor Unit
Check Power Supply

(Voltage Rate ±10%)
YES
Turn OFF power

supply.
Remove connector
of compressor.
Check 25A NO • Connect discharge

fuse (F01) resistance (approx. 100Ω,
failure? 40W) or soldering iron
(plug) between +, –
YES terminals of the electro-
lytic capacitor (500µF )
of C14 (with printed
CAUTION HIGH VOLTAGE)
on P.C. board.
Check component
NO parts of control board
assembly by visual.
Discharging position
(damage, burn,.. Etc.) (Discharging period
10 seconds or more) Plug of
soldering
YES iron
Replace
control board. Replace
fuse.
Turn ON power
Supply.
Check terminal
Voltage of electrolytic NO
capacitor are in
(Voltage Rate
±10%) x 1.414?
YES Replace
control board.
Turn ON the unit

by remote controller
and wait for 3 min.
(Cooling : 17°C)
– 85 –
FILE NO. SVM-10019
Does outdoor fan NO

operate normally?
YES
Turn OFF power
supply.
YES Does compresser
operate normally?
NO
Remove connector CN300 of
outdoor fan motor.
NO Check winding resistance by
ohmmeter are correct?
Compressor Check rotor locking by rotate
is normal
with hand. Can it rotate?
Turn OFF power YES

supply.
Replace outdoor Replace control

fan motor. board.
Check compressor NO
winding resistance
correct?
YES
Replace
compressor.
Turn ON power
supply.
Check voltage of the

compressor connector NO
is in rate.
(AC150V-270V)?
YES
Replace Replace control

compressor. board.
– 86 –
FILE NO. SVM-10019
11-8. How to Check Simply the Main Parts (2) Inspection procedures
1) When a P.C. board is judged to be defective,
11-8-1. How to check the P.C. board (Indoor unit) check for disconnection, burning, or discolora-
(1) Operating precautions tion of the copper foil pattern or this P.C. board.
1) When removing the front panel or the P.C. 2) The P.C. board consists of the following 2 parts
board, be sure to shut off the power supply a. Main P.C. board part:
breaker. DC power supply circuit (5 V, 12 V),
2) When removing the P.C. board, hold the edge Indoor fan motor control circuit, CPU and
of the P.C. board and do not apply force to the peripheral circuits, buzzer, and Driving circuit
parts. of louver.
3) When connecting or disconnecting the connec- b. Indication unit of infrared ray receiving
tors on the P.C. board, hold the whole housing. Infrared ray receiving circuit, LED:
Do not pull at the lead wire.
11-8-2. How to shorten time for start the compressor.

1. Turn on remote.
2. Setting requirment operation.
3. Push off remote.
4. Press [SET] button while pressing [CHECK] button
with a tip of a pencil.
5. Then press [ ] button to transmit the signal to the
indoor unit. PRESET FAN
TEMP
ONE-TOUCH MODE
COMFORT
QUIET SLEEP
SWING FIX Hi-POWER ECO
TIMER CLR
ON OFF
SLEEP SET
°C/°F CHK FILTER CLOCK
This setting helps to shortern a compressor waiting period when operate cool, heat or dry mode.
A compressor suddenly starts one order of Remote controller is received.
– 87 –
11-8-2.
8 P .C . Board Layout
FILE NO. SVM-10019
( RAS-09LKV-UL )
[1] Sensor characteristic table
100
90
80
TD
Resistance value (k )
70
60
50
40
TD : Discharge temp. sensor
30 TA : Room temp. sensor
20 TC : Heat exchanger temp. sensor
TO : Outdoor temp. sensor
10 TA, TC, TO, TE, TS
TE : Outdoor heat exchanger temp. sensor
0 TS : Suction temp. sensor
0 10 20 30 40 50
Temperature ( C)
– 88 –
FILE NO. SVM-10019
( RAS-12LKV-UL )
[1] Sensor characteristic table
100
90
80
TD
Resistance value (k )
70
60
50
40
TD : Discharge temp. sensor
30 TA : Room temp. sensor
20 TC : Heat exchanger temp. sensor
TO : Outdoor temp. sensor
10 TA, TC, TO, TE, TS
TE : Outdoor heat exchanger temp. sensor
0 TS : Suction temp. sensor
0 10 20 30 40 50
Temperature ( C)
–89 –
FILE NO. SVM-10019
11-8-3. Indoor Unit (Other Parts)
No. Part name Checking procedure
1 Room temp. (TA) sensor Disconnect the connector and measure the resistance value with tester.
Heat exchanger (TC) sensor (Normal temp.)
Temperature
Sensor 10°C 20°C 25°C 30°C 40°C
TA, TC (kΩ) 20.7 12.6 10.0 7.9 4.5
2 Remote controller Refer to 11-5-1. (5).

3 Louver motor Measure the resistance value of each winding coil by using the tester.
MP24Z3T (Under normal temp. 25°C)
White 1 1 Position Resistance value
Yellow 2 2 1 to 2
Yellow 3 3 1 to 3 250 ± 20Ω
Yellow 4 4 1 to 4
Yellow 5 5 1 to 5
4 Indoor fan motor Refer to 11-5-1. (3) and (4).
11-8-4. Outdoor Unit

1 Compressor Measure the resistance value of each winding by using the tester.
(Model : DA111A1F-20F2) Red Resistance value
RAS-12LAV-UL Position
DA111A1F-20F1 DA89X1C-1F-23FZ
Red - White
(Model : DA89X1C-23FZ2) White - Black 0.88 to 0.98Ω 1.04 to 1.16Ω
RAS-09LAV-UL Black - Red
White Black
at 20ºC
2 Outdoor fan motor Measure the resistance value of winding by using the tester.
(Model : ICF-340UA0-2) Red
Position Resistance value
Red - White 20 to 22Ω
White - Black 20 to 22Ω
White Black
Black- Red 20 to 22Ω
at 20ºC
3 4-way valve coil Measure the resistance value of winding by using the tester.
(Model : STF)
Resistance value
1435 ± 144Ω
at 20°C
4 Pulse motor valve coil Measure the resistance value of winding by using the tester.
(Model : CAM-MD12TCTH-4) Position Resistance value
1 W
COM 6 GR Gray - White 42 to 50Ω
3 O
Gray - Orange 42 to 50Ω
Red- Yellow 42 to 50Ω
Y R BL Red- Blue 42 to 50Ω
COM 2 5 4
at 20°C
5 Outdoor temperature sensor Disconnect the connector, and measure resistance value with the tester.
(TO), discharge temperature (Normal temperature)
sensor (TD), suction
Temperature
temperature sensor (TS), Sensor 10°C 20°C 25°C 30°C 40°C 50°C
outdoor heat exchanger
temperature sensor (TE) TD (kΩ ) 100 64 50 41 27 18
TO,TS,TE (kΩ ) 20.7 12.6 10.0 7.9 4.5 —
– 90 –
FILE NO. SVM-10019
11-8-5. Checking Method for Each Part

1 Electrolytic capacitor 1. Turn OFF the power supply breaker.
(For boost, smoothing) 2. Discharge all three capacitors completely.
3. Check that safety valve at the bottom of capacitor is not broken.
4. Check that vessel is not swollen or exploded.
5. Check that electrolytic liquid does not blow off.
6. Check that the normal charging characteristics are shown in continuity test by
the tester.
Heat sink IGBT side

C12 C13 C14 Case that product is good
Pointer swings once, and returns
slowly. When performing test
once again under another
MCC-5009 polarity, the pointer should return.
Soldered
surface
C12, C13, C14 → 500µF

2 Diode block 1. Turn OFF the power supply breaker.
2. Completely discharge the four electrolytic capacitors.
3. Remove the diode block from the PCB (which is soldered in place).
4. Use a multimeter with a pointer to test the continuity, and check that the
diode block has the proper rectification characteristics.
1 + Tester rod Resistance value

+ – in good product
~ ~ ~2
+~~– +1
3 2 ~3
∞
1 2 3 4 ~2
–4
(DB01) ~3
– 4
10 to 20 Ω when the multimeter probe
is reversed
– 91 –
FILE NO. SVM-10019
11-9. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
1. Symptom
• Outdoor fan motor does not rotate.
• Outdoor fan motor stops within several tens seconds though it started rotating.
• Outdoor fan motor rotates or does not rotate according to the position where the fan stopped, etc.
Remote controller check code “02 : Outdoor block, 1A : Outdoor fan drive system error”
2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding failure of the outdoor fan motor
3) Position-detect circuit failure inside of the outdoor fan motor
4) Motor drive circuit failure of the outdoor P.C. board
3. How to simply judge whether outdoor fan motor is good or bad
Turn OFF the breaker.
Disconnect two connectors (CN300) of the

outdoor fan motor from the outdoor P.C. board.
Does the fan rotate without trouble NO

CN300
when rotating it with hands?
YES
If the resistance value between

1 (Red lead) – 2 (White lead)
2 (White lead) – 3 (Black lead) NO
3 (Black lead) – 1 (Red lead)
of the connector
(CN300 : Motor winding)
is 17 to 25Ω, it is normal.
YES
Fan motor is normal. Fan motor error
(Outdoor P.C. board error)
NOTE :
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
– 92 –
FILE NO. SVM-10019
12. HOW TO REPLACE THE MAIN PARTS
WARNING
• Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with
the repairs.
Electric shocks may occur if the power plug is not disconnected.
• After the repairs have been completed (after the front panel and cabinet have been installed), perform a
test run, and check for smoking, unusual sounds and other abnormalities.
If this check is omitted, a fire and/or electric shocks may occur.
Before proceeding with the test run, install the front panel and cabinet.
• Ensure that the following steps are taken when doing repairs on the refrigerating cycle.
1. Do not allow any naked flames in the surrounding area.
If a gas stove or other appliance is being used, extinguish the flames before proceeding.
If the flames are not extinguished, they may ignite any oil mixed with the refrigerant gas.
2. Do not use welding equipment in an airtight room.
Carbon monoxide poisoning may result if the room is not properly ventilated.
3. Do not bring welding equipment near flammable objects.
Flames from the equipment may cause the flammable objects to catch fire.
• If keeping the power on is absolutely unavoidable while doing a job such as inspecting the cir-
cuitry, wear rubber gloves to avoid contact with the live parts.
Electric shocks may be received if the live parts are touched.
High-voltage circuits are contained inside this unit.
Proceed very carefully when conducting checks since directly touching the parts on the control circuit
board may result in electric shocks.
12-1. Indoor Unit
No. Part name Procedures Remarks
Front panel 1) Stop operation of the air conditioner and

turn off its main power supply.
2) Open the air inlet grille, push the arm
toward the outside, and remove the grille.
3) Remove the left and right air filters.
– 93 –
FILE NO. SVM-10019
Front panel 4) Press "PUSH" part under the front panel

and remove hooks of the front panel from
the installation plate. Installation plate
Front panel
Press
5) Remove the front panel fixing screws.

(2 pcs.)
6) Take off three hooks of panel from rear
side.
2 Screws
Three hooks
<How to assemble the front panel>

1) Press three center positions and two lower center positions of the air outlet, and
then hang the hanging hooks (3 pcs.) at the top side of the front panel to the rear
plate.
2) Tighten two screws.

• Incomplete hanging or incomplete pressing may cause a dewdrops or generation
of a fluttering sound.
– 94 –
FILE NO. SVM-10019
k Electric parts 1) Follow the procedure up to 3) in above.

box assembly 2) Remove screw of earth lead attached to the
end plate of the evaporator.
3) Remove the lead wire cover, and remove
connector for the fan motor and connec-
tor for the louver motor from the electric
parts box assembly.
4) Pull out TC sensor from sensor holder of the
Electric part
evaporator. box cover
TC sensor
5) Disengage the display unit by simply pushing
Fan motor
at the top of the display unit. connector
Earth Screw
6) Remove the fixing screw that secures the

electric parts box assembly, and remove the
assembly.
Fixing screw AC fan motor

connector
Louver motor
connector
<How to assemble the electric parts box>

1) Hook the top part of the electric parts box
assembly onto the claws on the back body,
and secure it using the fixing screw.
Now attach the display unit. Connect the
connectors for the fan motor and louver motor.
2) Secure the grounding wire using the fixing
screw. Insert the TC sensor into the sensor
holder.
* Be absolutely sure to loop the grounding
wire and TC sensor leads once at the
bottom.
– 95 –
FILE NO. SVM-10019
l Horizontal louver 1) Remove shaft of the horizontal

louver from the back body.
(First remove the left shaft, and
then remove other shafts while
sliding the horizontal louver
leftward.)
Evaporator 1) Follow to the procedure in the item .

(Heat exchanger) 2) Remove the pipe holder from the rear side of the main unit.
3) Remove two fixing screws at the left side of the end plate of the heat exchanger.
2 screws
4) Remove one fixing screw on the Screw

heat exchage fixing holder to separate the Heat exchanger fixing
heat exchage from the back body. holder
5) Remove one screw at below right side of

heat exchanger that used for fixing between
heat exchanger and back body by Fix Screw
Evaporator (DN)
The Fix Evaporator (DN) is used for
transportation only and can be removed
without any concern to unit operation.
Follow to 7) for removing.
Fix Evaporator (DN)
6) Remove right side of the end plate from

two fixing rib while sliding slightly the
heat exchanger rightward.
Rib on the right side of the end plate
– 96 –
FILE NO. SVM-10019
Evaporator 7) Unscrew one screw which fix Electrical
(Heat exchanger) Control Box and the casing. Move
Electrical Control Box until can see one
screw that fix Motor band and unscrew
it then remove FIX-EVA-DN
Screw
Screw
Tighten the screw of Motor band,

assembly Electrical Control Box then
tighten screw to complete reassembly. Motor band
Screw
Bearing base 1) Follow to the procedure in the item „ .

2) Remove the two screws used to secure
the bearing base.
Two screws
3) Remove the bearing base.
<Caution at assembling>
• If the bearing is out from the housing,
push it into the specified position and then
incorporate it in the main body.
Bearing
Bearing base
– 97 –
FILE NO. SVM-10019
o Fan motor 1) Follow to the procedure till item ….

2) Loosen the set screw of the cross flow fan.
3) Remove two fixing screws of the motor cover
and them remove the motor cover.
4) Remove two more fixing screws of the
motor band and remove the motor band.
Set screw
Two screw Two screws on

motor band
Motor cover
5) Pull the fan motor outward.
Reference condition of Fan Motor's assembly.
– 98 –
FILE NO. SVM-10019
Cross flow fan <Caution at reassembling> Fan motor D shaft 5mm Double point set screw
1) To incorporate the fan motor incorporate the

motor into the position in the following figure,
and then install the fan motor.
• Install the cross flow fan so that the right
end of the 1st joint from the right of the
cross flow fan is set keeping 5.0 mm from
closed wall of the main unit.
• Holding the set screw, install the cross flow
fan so that flat area on shaft of the fan motor
comes to the mounting hole of the set screw.
• Perform positioning of the fan motor as
follows:
• When assembling the fan motor, the fan
motor must be installed in such a way that
the fan motor leads will be taken out is
positioned at the bottom front.
• After assembling the two hooking claws of
the motor band (right) into the main body,
position the fan motor, insert it, and then
secure the motor band (right) using the two
fixing screws.
– 99 –
FILE NO. SVM-10019
12-2. Microcomputer
No. Part name Procedure Remarks
Common procedure 1) Turn the power supply off to stop the Replace terminal block,
operation of air-conditioner. microcomputer ass’y and the
2) Remove the front panel. P.C. board ass’y.
• Remove the 2 fixing screws.
3) Remove the electrical part base.
– 100 –
12-3. Outdoor Unit FILE NO. SVM-10019
Common 1. Detachment
procedure
NOTE
Wear gloves for this job.
Otherwise, you may injure your
hands on the parts, etc.
1) Stop operation of the air conditioner,

and turn off the main switch of the
breaker for air conditioner.
2) Remove the valve cover.
(screw 3 pcs.)
• After removing screw, remove the
valve cover pulling it downward.
3) Remove cord clamp (screw 3 pcs.)
and then remove connecting
cable.
4) Remove the upper cabinet.
(screw 5 pcs.)
• After removing screws, remove the
upper cabinet pulling it upward.
2. Attachment
1) Attach the upper cabinet.
(screw 5 pcs.)
2) Perform cabling of connecting cable,
and attach the cord clamp.
• Fix the cord clamp by tightening
the screws (screw 3 pcs.)
fitting 2 concave parts of the cord
clamp to each connecting cables.
3) Attach the valve cover.
(screw 3 pcs.)
• Insert the upper part into the square
hole of the side cabinet, set hook
claws of the valve cover to square
holes (at two positions) of the main
unit, and attach it pushing upward,
– 101 –
FILE NO. SVM-10019
Front cabinet 1. Detachment

1) Perform step 1 in .
2) Remove the fixing screws (screw 2 pcs.)
used to secure the front cabinet and
inverter cover, the screws (screw 3 pcs.)
used to secure the front cabinet at the
bottom, the screw used to secure the
front and side cabinet (Right), and the
screws (screw 2 pcs.) used to secure
the motor base.
• The front cabinet is fitted into the side
cabinet (left) at the front left side so
pull up the top of the front cabinet to
remove it.
2. Attachment
1) Insert the claw on the front left side into
the side cabinet (left).
2) Hook the bottom part of the front right
side onto the concave section of the
bottom plate. Insert the claw of the side
cabinet (right) into the square hole in the
front cabinet.
3) Return the screws that were removed
above to their original positions and
attach them.
– 102 –
FILE NO. SVM-10019
Inverter 1) Perform work of item 1 in . Inverter cover

assembly 2) Remove screw (ST1TØ4 × 10L 2 pcs.) of the
upper part of the front cabinet. P.C. board
• If removing the inverter cover in this (Soldered surface)
condition, P.C. board can be checked.
• If there is no space above the unit, perform
work of 1 in .
Be careful to check the inverter because

high-voltage circuit is incorporated in it.
Plug of
3) Perform discharging by connecting , Discharging position soldering
(Discharging period
polarity by discharging resistance (approx. 10 seconds or more)
iron
100Ω40W) or plug of soldering iron to ,
terminals a of the C14 (printed “CAUTION
HIGH VOLTAGE” is attached.) electrolytic
capacitor (500µF) on P.C. board.
Be careful to discharge the capacitor

because the electrolytic capacitor
cannot naturally discharge and voltage
remains according to trouble type in
some cases.
NOTE
This capacitor is one with mass capacity.
Therefore, it is dangerous that a large
spark generates if short-circuiting
between ,
4) Remove screw (ST1T∅4 x 10L 4pcs.) fixing

the terminal part of inverter box to the main
body.
5) Remove the front cabinet by performing step
1 in k , and remove the fixing screws The connector is one
(ST1T∅4 x 10L) for securing the main body with lock, so remove
and inverter box. it while pushing the
6) Remove various lead wires from the holder part indicated by an
at upper part of the inverter box. arrow.
7) Pull the inverter box upward.
8) Disconnect connectors of various lead wires.
Requirement
As each connector has a lock mecha-
nism, avoid to remove the connector by
holding the lead wire, but by holding the
connector.
Be sure to remove the connector by

holding the connector, not by pulling
the lead wire.
− 103 −
FILE NO. SVM-10019
Control board 1. Disconnect the leads and connectors connected to

assembly the other parts from the control board assembly.
1) Leads
• 3 leads (black, white, orange) connected to CN603
terminal block. CN601 CN600 CN701
• Lead connected to compressor : CN700 CN602 CN300

Disconnect the connector (3P).
• Lead connected to reactor :
Disconnect the two connectors (2P).
2) Connectors (×8)
CN300 : Outdoor fan motor (3P: white)*
(* : See Note) CN300, CN701, CN600 and
CN701 : 4-way valve (2P: yellow)* CN603 are connectors with
locking mechanisms: as such,
CN600 : TE sensor (2P: white)* to disconnect them, they must
CN700 : PMV (6P: white) be pressed in the direction of
CN603 : TS sensor (3P: white)* the arrow while pulling them
CN601 :TD sensor (3P: white)* out.
CN602 : TO sensor (2P: white)
NOTE
These connectors have a disconnect prevention
mechanism: as such, the lock on their housing
must be released before they are disconnected.
2. Remove the control board assembly from the P.C.

board base. (Remove the heat sink and control
board assembly while keeping them screwed
together.)
NOTE P.C. board base

Disengage the four claws of the P.C. board base, P.C. board
hold the heat sink, and lift to remove it.
3. Remove the two fixing screws used to secure the

heat sink and control board assembly.
4. Mount the new control board assembly.
NOTE
When mounting the new control board assembly,
ensure that the P.C. board is inserted properly
into the P.C. board support groove.
– 104 –
FILE NO. SVM-10019
Side cabinet 1. Side cabinet (right)

1) Perform step 1 in and all the steps in
.
2) Remove the fixing screw used to secure
the side cabinet and heat exchanger.
3) Remove the fixing screw (screw 2 pcs.)
used to secure the plate conduit and
side cabinet.
4) Remove the fixing screw (screw 3 pcs.)
used to secure the side cabinet to the
bottom plate and valve fixing panel. A
2. Side cabinet (left)

1) Perform step 1 in .
2) Remove the fixing screw used to secure
the side cabinet (left) onto the heat
exchanger.
3) Remove the fixing screw (SCREW 2 pcs.)
used for securing the side cabinet to the
bottom plate and heat exchanger.
B
Detail A Detail B Detail C
Fan motor 1) Perform work of item 1 of and .

2) Remove the flange nut fixing the fan motor
and the propeller.
Propeller fan
• Flange nut is loosened by turning clock-
Fan motor
wise. (To tighten the flange nut, turn
counterclockwise.)
3) Remove the propeller fan.
4) Disconnect the connector for fan motor
from the inverter.
5) Remove the fixing screws (4 pcs.) holding
by hands so that the fan motor does not
fall.
* Precautions when assembling the fan Flange nut
motor
Tighten the flange nut using a tightening
torque of 3.3 lbf. ft (4.5 N•m).
– 105 –
FILE NO. SVM-10019
Compressor 1) Perform work of item 1 of and , , ,

.
2) Extract refrigerant gas.
3) Remove the partition board.
(screw 3 pcs.)
4) Remove the sound-insulation material.
5) Remove terminal cover of the compressor,
and disconnect lead wire of the compressor
from the terminal.
6) Remove pipe connected to the compressor
with a burner.
• Take care to keep the 4-way valve away
from naked flames. (Otherwise, it may
malfunction.)
7) Remove the fixing screw of the bottom plate
and heat exchanger.
8) Remove the fixing screw of the bottom plate
and valve fixing plate.
9) Pull upward the refrigeration cycle.
10) Remove NUT (3 pcs.) fixing the compres-
sor to the bottom plate.
Reactor 1) Perform work of item 1 of , and .

2) Remove screws fixing the reactors.
(screw 2 pcs.) for 09LAV
(screw 4 pcs.) for 12LAV
– 106 –
FILE NO. SVM-10019
Electronic 1. Detachment
expansion valve
1) Perform step 1 in , all the steps in
coil and 1 in .
2) Remove the coil by pull it upward.
2. Attachment
1) Insert a valve coil to value body by push
it downward. And confirm to fix it surely.
Wire guard 1. Detachment

1) Perform work of item 1 of .
2) Remove the front cabinet, and put it down
so that wire guard side directs downward.
Perform work on a corrugated cardboard,

cloth, etc. to prevent flaw to the product.
3) Remove the guard stopper (4 pcs.) from hook

of wire guard.
4) Turn the front cabinet into opposite site then
pull wire guard up ward.
2. Attachment
1) Insert claws (2 positions) of the wire guard
in the holes of the front cabinet. Push the
hook (4 positions) by hands and fix by
guard stopper.
Check that all the claws & hooks are fixed

to the specified positions.
– 107 –
FILE NO. SVM-10019
11 TE sensor (outdoor heat exchanging temperature sensor)

• Attachment
Install the sensor onto the straight pipe part of the condenser
output pipe.
Detail C for 09LAV-UL Detail C for 12LAV-UL
12 TS sensor (Suction pipe temperature sensor)

• Attachment
Install the senser onto the straight pipe part of the suction
pipe. Be careful for the lead direction of the sensor.
TD sensor
Detail A for 09,12LAV-UL
13 TD sensor (Discharge pipe temperature sensor)

• Attachment
With its leads pointed upward, install the sensor onto the
vertical straight pipe part of the discharge pipe.
14 TO sensor (Outside air temperature sensor)

• Attachment
Insert the outdoor air temperature sensor into the holder, and
install the holder onto the heat exchanger.
TO sensor
CAUTION
During the installation work (and on its completion), take care not to damage the coverings of
the sensor leads on the edges of the metal plates or other parts. It is dangerous for these
coverings to be damaged since damage may cause electric shocks and/or a fire.
CAUTION
After replacing the parts, check whether the positions where the sensors were installed are the
proper positions as instructed. The product will not be controlled properly and trouble will result
if the sensors have not been installed in their proper positions.
– 108 –
FILE NO. SVM-10019
13. EXPLODED VIEWS AND PARTS LIST
13-1. Indoor Unit (E-Part)
Location Part Location Part

Description Description
No. No. No. No.
401 43T50326 TEMPERATURE SENSOR 405 43T69641 PC BOARD ASSY; WRS-LED

402 43T60401 TERMINAL BLOCK: 3P (RAS-09LKV-UL)
403 43T50325 TEMPERATURE SENSOR 406 43T69854 PC BOARD (RAS-09LKV-UL)
404 43T62003 CORD CLAMP 406 43T69855 PC BOARD (RAS-12LKV-UL)
405 43T69633 PC BOARD ASSY; WRS-LED
(RAS-12LKV-UL)
– 109 –
FILE NO. SVM-10019
13-2. Indoor Unit

No. No. No. No.
201 43T21397 LOUVER MOTOR 215 43T39328 MOTOR BAND (LEFT)

202 43T21409 FAN MOTOR (RAS-09LKV-UL) 216 43T39329 MOTOR BAND (RIGHT)
202 43T21421 FAN MOTOR (RAS-12LKV-UL) 217 43T09409 HORIZONTAL LOUVER
203 43T22312 BEARING ASSY, MOLD 218 43T79313 CAP, DRAIN
204 43T70313 HOSE, DRAIN 219 43T44446 REFRIGERANT CYCLE ASSEMBLY
205 43T20325 CROSS FLOW FAN ASSEMBLY 221 43T00488 PANEL SERVICE ASSEMBLY
206 43T11317 PIPE SHIELD 222 43T80318 AIR FILTER (R)
207 43T83003 HOLDER, REMOTE CONTROL 223 43T80319 AIR FILTER (L)
208 43T60382 MOTOR CORD 224 43T09457 GRILLE OF AIR INLET
209 43T82310 INSTALLATION PLATE 226 43T62328 TERMINAL COVER
211 43T19333 HOLDER, SENSOR 227 43T66308 REMOTE CONTROLLER WIRELESS
212 43T09408 PIPE HOLDER 229 43T82311 PARTITION CONDUIT
213 43T03378 BACK BODY ASSEMBLY 230 43T82312 MOUNT CONDUIT
214 43T39338 BEARING BASE
– 110 –
FILE NO. SVM-10019
13-3. Outdoor Unit (RAS-09LAV-UL)

No. No. No. No.
1 43T00535 FRONT CABINET 18 43T46351 REACTOR

2 43T00459 LEFT CABINET 21 43T20319 PROPELLER FAN
3 43T42327 BASE PLATE ASSEMBLY 22 43T21419 FAN-MOTOR
4 43T00452 UPPER CABINET 23 43T47001 NUT FLANGE
5 43T19342 WIRE GUARD 24 43T97001 NUT
6 43T00540 PACKED VALVE COVER 25 43T49335 RUBBER CUSHION
8 43T41420 COMPRESSOR (Made in China) 26 43T46359 4WAY VALVE
9 43T43446 CONDENSER ASSEMBLY 27 43T63324 4WAY VALVE COIL ASSEMBLY
10 43T46332 VALVE;PACKED 6.35 DIA 28 43T63319 HOLDER,SENSOR
11 43T46331 VALVE;PACKED 9.52 DIA 30 43T39337 MOTOR BASE CONNECTION PLATE
12 43T47331 BONNET, 6.35 DIA 31 43T63318 HOLDER,SENSOR
14 43T00539 FIXING PLATE VALVE 33 43T63316 HOLDER,SENSOR
15 43T00537 RIGHT CABINET ASSEMBLY 34 43T19331 FIN GUARD
16 43T46360 BODY PMV 35 43T49338 FUSIBLE PLUG
17 43T63325 COIL PMV 36 43T63330 PRESSURE SWITCH
– 111 –
FILE NO. SVM-10019
13-4. Outdoor Unit (RAS-12LAV-UL)

No. No. No. No.
1 43T00535 FRONT CABINET 18 43T58306 REACTOR

2 43T00459 LEFT CABINET 21 43T20319 PROPELLER FAN
3 43T42327 BASE PLATE ASSEMBLY 22 43T21419 FAN-MOTOR
4 43T00452 UPPER CABINET 23 43T47001 NUT FLANGE
5 43T19342 WIRE GUARD 24 43T97001 NUT
6 43T00540 PACKED VALVE COVER 25 43T49335 RUBBER CUSHION
8 43T41431 COMPRESSOR 26 43T46359 4WAY VALVE
9 43T43447 CONDENSER ASSEMBLY 27 43T63324 4WAY VALVE COIL ASSEMBLY
10 43T46332 VALVE;PACKED 6.35 DIA 28 43T63319 HOLDER,SENSOR
11 43T46331 VALVE;PACKED 9.52 DIA 30 43T39337 MOTOR BASE CONNECTION PLATE
14 43T00539 FIXING PLATE VALVE 33 43T63316 HOLDER,SENSOR
15 43T00537 RIGHT CABINET ASSEMBLY 34 43T19331 FIN GUARD
16 43T46360 BODY PMV 35 43T49338 FUSIBLE PLUG
17 43T63325 COIL PMV 36 43T63330 PRESSURE SWITCH
– 112 –
FILE NO. SVM-10019
13-5. P.C. Board Layout

No. No. No. No.
701 43T62320 HEATSINK 705 43T50328 TEMPERATURE SENSOR

702 43T69847 PC BOARD (RAS-09LAV-UL) 707 43T62313 BASE-PLATE-PC
702 43T69848 PC BOARD (RAS-12LAV-UL) 708 43T50329 SENSOR,HEAT EXCHANGER
703 43T60404 TERMINAL-5P 709 43T50330 SENSOR,HEAT EXCHANGER
704 43T60403 FUSE 710 43T50331 SENSOR,HEAT EXCHANGER
– 113 –
FILE NO. SVM-03005
TOSHIBA CARRIER (THAILAND) CO.,LTD.

144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000, THAILAND.
– 56 –

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FILE NO.

1. SAFETY PRECAUTIONS .......................................................................... 3

3. REFRIGERANT R410A ............................................................................. 8

4. CONSTRUCTION VIEWS ........................................................................ 16

5. WIRING DIAGRAM .................................................................................. 18

6. SPECIFICATIONS OF ELECTRICAL PARTS ......................................... 20

7. REFRIGERANT CYCLE DIAGRAM ........................................................ 21

8. CONTROL BLOCK DIAGRAM ................................................................ 24

9. OPERATION DESCRIPTION ................................................................... 26

10. INSTALLATION PROCEDURE ................................................................ 51

11. HOW TO DIAGNOSE THE TROUBLE ...................................................... 66

12. HOW TO REPLACE THE MAIN PARTS ................................................... 93

13. EXPLODED VIEWS AND PARTS LIST ................................................. 109

•Before installation, please read these precautions for safety carefully.

New refrigerant air conditioner installation

• ELECTRICAL SHOCK HAZARD

Unit model Indoor RAS-09LKV-UL RAS-12LKV-UL

2-3. Capacity Variation Ratio According to Temperature

Capacity Ratio (%)

Outdoor Temperature (ºC) Outdoor Temperature (ºC)

Thickness in. (mm)

Nominal diameter (in.) Outer diameter (mm) R410A R22

1/4 6.35 0.0315 (0.80) 0.0315 (0.80)

3/8 9.52 0.0315 (0.80) 0.0315 (0.80)

1/2 12.70 0.0315 (0.80) 0.0315 (0.80)

Table 3-2-2 Minimum thicknesses of socket joints

Reference outer diameter of Minimum joint thickness

1/4 6.35 0.0197 (0.50)

3/8 9.52 0.0236 (0.60)

1/2 12.70 0.0276 (0.70)

3-2-2. Processing of Piping Materials

Table 3-2-3 Dimensions related to flare processing for R410A

Table 3-2-4 Dimensions related to flare processingf or R22

Table 3-2-5 Flare and flare nut dimensions for R410A

2. Flare Connecting Procedures and Precautions

Table 3-2-7 Tightening torque of flare for R410A [Reference values]

Tightening torque of torque

1/4 6.35 10 to 13 (14 to 18) 12 (16), 13 (18)

3/8 9.52 24 to 31 (33 to 42) 31 (42)

1/2 12.70 37 to 46 (50 to 62) 41 (55)

General tools (Conventional tools can be used.)

Recover the refrigerant, and check no refrigerant

Keep the status as it is for 1 to 2 minutes, and ensure

Set the refrigerant cylinder to the electronic balance,

(For refrigerant charging, see the figure below.)

1. Never charge refrigerant exceeding the specified amount.

Fig. 3-4-1 Configuration of refrigerant charging

[ Cylinder with siphon ] [ Cylinder without siphon ]

R410A refrigerant is HFC mixed refrigerant.

3-5. Brazing of Pipes

3. Low temperature brazing filler 1. Reason why flux is necessary

Piping material Used brazing filler Used flux

Copper - Copper Phosphor copper Do not use

Iron - Iron Silver Vapor flux

2. When chlorine contained in the flux remains From Nitrogen cylinder

Fig. 3-5-1 Prevention of oxidation during brazing

4-1. Indoor Unit

4-2. Outdoor Unit

Unit : Inch (mm)

+2.0 (+1.0) c 5 5 : Fan speed = [(M+) –L] x 1/4 + L