Oil and Gas Control

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IndustrialIT for the Oil and Gas Industry

Creating value through integrated solutions.

are even more valuable than the sum of our


As the worlds leading supplier to the oil and gas production and processing industries, ABB has provided you with equipment, automation systems, software and services to run your operation productively and profitably. Youve thought of us as a measurement company, a controls company and an automation company. We are all of these things. And all of these things combined are Information Technology, or IT. We focus IT on the core processes in your industry, blending the needs of the IT world with the needs of Industrial Automation. Thats ABBs IndustrialIT.

ABBs IndustrialIT Solutions

Products

Operations
Measure
FieldIT
Devices or software for process-related measurement or actuation, such as pressure, temperature, level and flow

Thats Industrial IT
Produce
ControlIT
Control and management of operational variables

Energize
DriveIT
Technologies to supply and improve efficiency of motion, torque or position

OperateIT Meter
IT

Power

IT

Meters to measure usage of energy, gas, water, etc., and related software

Devices to supply, regulate, convert and distribute electrical power

Interaction between automation or plant systems and human operators

ProduceIT Analyze
IT

Devices or software to measure and analyze product composition

Planning, scheduling and manufacturing of customers end product, including procurement of raw materials

In the range and scope of our technology, products and services, ABB oil and gas is unequalled in the global market place. We can realize your ambitions for field development and facilities management for your project. ABB offers a complete range of services and systems to the global market place, including design and construction of complete landbased and offshore plants. ABB is the global leader for subsea products and systems, and also for wellheads, production trees, and drilling systems for both onshore and offshore facilities.

Design
DesignIT
Tools for the design of primary equipment, process trains or plants

Create solutions to

optimize your value chain


ABB offers total solutions across the entire value chain, from wellheads through business systems, from your suppliers to your customers. We can create IndustrialIT solutions adapted to your specific needs.

Engineer
Engineer IT
Configuration or final design of production and automation systems

Optimize
AdviseIT
Evaluation of process parameters, product and equipment status and recommended actions

Procure and Fulfill


PlanIT
Business and production planning software

Inform
InformIT
Enterprise information and decision support

ProcessIT Simulate
IT

CommunicateIT
Ancillary products and services related to networking, LAN,WAN, etc.

Dynamic simulation of automation strategies, productive systems and business processes

Ancillary processing and handling of customer end products and sub-products

Comply IT Collaborate
IT

OptimizeIT
Tuning, improving or optimizing of automation systems, production systems and end products

Solutions to facilitate interaction among suppliers, manufacturers and end customers

Compliance with qualitative regulatory agencies, such as environmental, safety

ValidateIT Fulfill
IT

Technologies related to input of customer orders and distribution or shipping of end products

Compliance with procedural regulatory agencies, such as FDA, ISO

Asset Lifecycle

Maintain Install
Consult IT
General consulting services

Support IT
Products and services to help install, commission, maintain and train for plant and automation systems

Your Core Processes = the Value Chain


ABB looks at the core processes in your production facility as a value chain. The Operations axis represents all the processes needed to make a successful product; the Asset Management axis represents all the processes needed keep your production facility ready to produce. ABB offers information technology solutions that address all processes in this value chain: products that bring value to the day-to-day operations of your business, and services that contribute to the management of your overall production facility.

SustainIT
Products or services related directly to environmental improvement, sustainable development, etc.

Protect IT
Protection of people, equipment or facilities

FinanceIT
Leasing, structured finance and sharedrisk solutions for easier procurement

Instrumentation
Optimize FieldIT AnalyzeIT DriveIT Control IT MeasureIT
IT

100 Years of Experience


ABB combines world-class products with unparalleled application expertise and industry knowledge. Our history of innovation, superior performance and technological firsts ensures that you receive the best solutions available today. Our use of fieldbus communications and the development of IndustrialIT field devices ensures that our products are also ready for tomorrow. The current generation of ABB fieldbus capable devices/systems provides true inter-operability, allowing you the freedom to select not only the most suitable devices available, but also the most appropriate fieldbus for the application. ABB instrumentation includes: Pressure transmitters and remote seals Temperature transmitters and sensors Controllers, recorders and indicators Magnetic, variable area, mass, coriolis, vortex, swirl and wedge flowmeters Water and industrial analyzers Electrical and pneumatic valve automation products Control valves HART, FOUNDATIONTM Fieldbus and PROFIBUS compatible instrumentation

Your Business Our Solutions


ABB supplies remote equipment for hydrocarbon production, transmission and distribution measurement devices and control applications. ABB solutions also include: Flow computers for custody-transfer and quality differential measurement for natural gas Flow computers for custody-transfer quality pulse input measurement for gas and liquids Remote Telemetry Units (RTU) with a library of field-proven production algorithms BTU transmitters provide custody-quality, composition measurement and energy valuation of natural gas Advanced control solutions Tank level management solutions providing unprecedented accuracy with unsurpassed value Wide range of field-proven, scalable communications solutions for a single site or multiple sites Host software to manage operations and data site-by-site throughout the entire system Call-out maintenance solutions capitalize on every trip to a field production site

Motors and Drives


Drive
IT

Analytical Instruments
Optimize
IT

OperateIT Control Power IT OptimizeIT Protect IT


IT

Worlds Leading Drives and Motors


ABB is the pioneer in digital AC and DC motor speed control for many industries.We introduced fully digital AC drives in 1978 and the powerful Direct Torque Control principle in 1994. ABBs dependable single and multidrive systems help to improve your process and reduce the cost of ownership for your facility. ABB also has a full range of low and high voltage motors and generators, suitable for variable speed drives, which cover all standards and protection types used in the oil and gas industry.

Field IT Analyze DriveIT Control IT MeasureIT


IT

Process Analysis
Innovation and experience are combined in ABBs analytical products to offer our customers exceptional functionality, reliability and accuracy in the harshest environments while maintaining a clear display of the process.The comprehensive product range includes analyzers to measure pH, conductivity, oxygen and turbidity, zirconia oxygen analyzers, gas chromatographs, mass spectrometers, FTIR spectrometers, photometers (IR and UV) and physical property analyzers. ABB offers: Gas analyzers/photometers Gas chromatographs Mass spectrometers FTIR/NIR spectrometers Zirconia oxygen analyzers Water analyzers Electrodes

Total Life-Cycle Management


ABBs AC and DC drives are scalable and designed to be used with both AC and DC motors. Each drive includes all the components needed for total life-cycle asset management: Engineering standards and tools Tested application standards Maintenance tools Commissioning Training services Drives can be connected easily to any control system, thanks to flexible communication capabilities. Configuration and diagnostic tools are PC-based.

Open Control
Control InformIT OperateIT ProduceIT
IT

Power Technology
Produce
IT

Advanced Technologies, Systems and Services


As the global leader in open control systems, ABB supplies a series of scalable solutions that fit perfectly in todays dynamic enterprise. From mid-range control systems to enterprise-wide automation, ABB offers a product and solution custom-tailored to fit every need.

Power IT Engineer IT Support IT Consult IT Meter IT

Composite Plant Solutions


ABB supplies IndustrialIT products and services on a turnkey basis. Large projects require supply coordination and total integration of products and services. For new plant projects worldwide, ABB has developed: Transformers Switchgear and motor control centers Remote services Power quality Plant design ABB delivers solutions, systems and equipment to efficiently transmit, distribute and control electricity. With our extensive line of hardware expertise in network management, control, protection and monitoring, and our consulting and diagnostics capabilities, we can optimize your asset utilization and contribute to the profitable operation of your business.

Control Applications
Using IndustrialIT, ABB provides a broad range of oil and gas control applications such as production optimization, oil movements and storage, crude oil blending, alarm and information management systems, dynamic simulation, SCADA for all production and pipeline systems, etc.

ABB Aspect Objects


A key feature of this next generation technology is ABB Aspect ObjectsTM, which integrates information from a variety of applications and makes it available in real-time to any authorized user regardless of their location. Plant data and plant components are presented as configurable software objects. Each object carries a range of related information, for example, electrical and mechanical capabilities, intellectual properties and identity information that makes the object instantly recognizable to plant-wide information networks.With Aspect Objects, plant information is deployed rapidly and uniformly, so that personnel throughout your enterprise view your business through the same real-time window. Better information means faster decision-making and more control over assets.

Integrated System
ABBs strategy makes it simple and cost-effective to own, operate and maintain our IT solutions. One integrated system handles all aspects of control over the equipment, process, quality functions, electrical systems, regulatory functions, etc.

Power Management Technology


Protect
IT

OperateIT Control
IT

ABBs Power Energy Management Systems (EMS) prevent blackouts and increase the electrical stability of the plant for cost-efficient and reliable power management.

Reduce Electric Costs/Peak Shaving


When in-house generation is maximized and the power demand still violates the contracted maximum value, the system automatically sheds some of the low priority loads.

CommunicateIT InformIT Engineer IT Meter


IT

Power EMS
Fast load shedding when power supply sources are lost (response time < 100ms) Slow load shedding during overload (peak shaving) Active and reactive power control Synchronization Re-acceleration and re-starting Generator and turbine control with integration of excitation and governor controller Transformer and tap changer control Circuit breaker control with integration of protection relays SCADA functionality including: Time tagged events (1 ms accuracy) Intelligent alarm filtering Consistency analysis Disturbance data analysis Power EMS helps you achieve stable operation and power control by sharing active power (Watts) and reactive power (VArs) among generators and tie lines. This ensures that the electrical plant as a whole can withstand larger disturbances (from inside or outside the plant) before any motor, generator, transformer, tie line, etc. is tripped.

Minimize Operator Requirements


Several generators producing electricity simultaneously normally implies additional control activities for the operators. ABB Power EMS, intelligent alarm filtering, consistency analysis, operator guidance, and a single window concept minimize the need for operator action.

MeasureIT Power IT

Optimize Network Design


The setpoints for the generators, turbines and transformers are calculated to prevent overloading and to keep the electrical network in use to its limits. Over-dimensioning of the network is no longer needed.

Minimize Cabling and Engineering


All the signals and information from protection/control relays, governor/excitation controllers and other microprocessor-based equipment can be easily transmitted to the Power EMS via serial communication links.This avoids marshalling cubicles, interposing relays, cable ducts, spaghetti wiring and cabling engineering. It also provides extra functionality, such as parameter setting/reading, stored events, disturbance data analysis and a single window to all electrical-related data.

Avoid Black-Outs/Load Shedding


If an instability occurs (because of tie-line(s) and/or generator(s) trip), the load shedding function minimizes the risk of interruption of the production process by switching off the less important loads according to dynamic priority tables.

Fieldbus Solutions
Optimize FieldIT Analyze DriveIT Control IT
IT IT

As the global leader in the process automation market, ABB is the leading provider of digital fieldbus technology.We offer the widest range of PROFIBUS and FOUNDATION Fieldbus compatible instruments, analytics, drives, and system interface and support products. Our fieldbus offerings guarantee safe, secure and reliable plant operations through unique built-in redundancy design. The key principles behind ABBs fieldbus initiatives include: Full range of fieldbus instrumentation FOUNDATION Fieldbus and PROFIBUS integration Seamless integration with ABB systems Integration with third party packages Full conformance to fieldbus standards Commitment to full inter-operability Design for asset optimization Provision for stand-alone engineering tools Provision for application-specific packages Local and global support

FOUNDATIONTM Fieldbus
Also emerging as a dominant digital fieldbus protocol of choice, FOUNDATION Fieldbus provides an intrinsically safe, low-speed field device network (H1) and a high-speed network based on Ethernet/TCP/IP (HSE).While participating in the Foundations definition and development activities, we have introduced many FF H1 compliant products, including pressure and temperature transmitters, several flow meters (mass, vortex, electromagnetic) and valve positioners. Using linking devices and a redundant, high speed communication network, these FF H1 compliant devices can be integrated within our system offerings. Our host system interfaces and configuration tools let you easily configure and maintain your digital fieldbus products, as well as other smart devices.

The Preferred Provider


Many of the early adopters of fieldbus technology have identified ABB as the preferred fieldbus solution provider. To date, ABB is leading the way with the largest PROFIBUS installation in the process industry and the largest FOUNDATION Fieldbus solution.

PROFIBUS
ABB provides plant-level digital fieldbus solutions that take advantage of PROFIBUS-compliant products such as pressure and differential pressure transmitters, temperature transmitters, valve positioners, magnetic inductive flow meters and electrical control actuators. Our communication structure intrinsically interfaces safe field networks (PROFIBUS PA) with redundant, high-speed field networks (PROFIBUS DP).

SCADA Systems
Control InformIT OperateIT ProduceIT
IT

Real-time Production Automation with iVision


IndustrialIT brings real-time production to, and increases responsiveness throughout the enterprise. ABB delivers targeted industry-specific IndustrialIT solutions with features that enable improvements in production, gathering and processing. ABBs integrated solutions for oil and gas production automation are flexible and comprehensive. ABB delivers on the promise of IndustrialIT by combining excellence in: Field products and end devices Remote terminal units Flow computers BTU Analyzers Communications SCADA host Historian Applications Project experience Support and maintenance

The hub of ABB s real-time production automation solution is iVision software. iVision is a flexible, high performance, open architecture, real-time SCADA system. iVision is capable of hosting applications that link real-time and transactional business systems and is a single source for operational, engineering and business information. Design goals realized in iVision include: Lower operating costs Maximized production Increased marketing advantage Less dependence on specialists Lower maintenance costs Improved performance and ROI In addition to providing complete solutions from the wellhead to the control room to the web, ABB can incorporate existing wellhead hardware as well as existing SCADA systems into a single corporate production automation system.

Integrated Artificial Lift Systems


Control InformIT Operate
IT IT

ABB PALS
ABB offers a complete suite of solutions for every aspect of artificial lift. Our Pumping Artificial Lift Solutions (PALS) package combines technology, products and applications that are tightly integrated with ABBs IndustrialIT suite of solutions. ABB PALS suite of solutions for onshore artificial lift production equipment consists of: Low voltage wellhead equipment for the most common artificial lift methods such as donkey pumps, Progressive Cavity Pumps (PCPs), Electro Submersible Pumps (ESPs) and water injection pumps. All equipment is suitable for operation in severe production environments. Packaged solutions for clustered wells like the Multi-Well System (several oil producing wells locally supervised by one single local panel), the Multi-Phase Pump Smart Power House (MPP SPH), and the PCP Smart Power House (PCP SPH). Power network cleanup of harmonics with a geographically distributed approach (cluster wise), using ABB Active Filters (AF), for an onshore oil producing field (a first worldwide). Variable Speed Drives (VSD).

ProduceIT

In combination with these systems, PCP, MPP, AF and advanced VSD constitute a complete cluster solution, ABBs Smart Cluster System (SCS). All of these systems are in the low-voltage range and share a common ACS drive technology to improve the maintenance environment, with both standardization and ease of operation in mind. When these systems are integrated with our Enhanced Oil Production (EOP) suite of solutions, you can enhance production while operating and managing reservoirs much more efficiently and at a lower cost. ABB is continually improving artificial lift technology. We are always seeking to enhance well site monitoring and increase flexibility in the production cycle. Whether you need advanced automation and control techniques or unique integrated systems, ABB has the right solution for your production requirements.

Integrated Safety and Shutdown Systems


Control InformIT Operate
IT IT

Protection for Equipment, Fields, Environment


Safety and reliability are critical factors in designing Emergency Shutdown Systems (ESD) and the fire and gas detection and protection systems. ABB offers single, dual or triple redundant safety systems that are also suitable for new fields. These systems bring production facilities and refinery units to a safe state after an unpredictable hazardous event, and maintain that state until otherwise commanded.Whatever the cause for operating abnormalities, ABB safety systems are designed to consistently and automatically protect personnel, environment and equipment. ABB safety systems do not take false or unnecessary actions, rather the system accelerates the process in which the plant will return to its normal operating state. ABB conducts a hazard analysis to determine the required level of safety integrity for your plant. The analysis also determines which type of safety protection is required, such as an Emergency Shutdown system.The next task is to decide the appropriate Safety Integrity Level (SIL) the system must meet. The IEC 61508 and IEC 61511 developing standards define, among many items, four Safety Integrity Levels. Most production facilities in the oil and gas and petrochemical sectors have critical safety applications that range from SIL 1 to SIL 3 (the three levels referenced in the ANSI/ISA S84.01 guidelines). ABB safety systems are certified by the German certification agency TV to SIL 1-3. Single architecture systems are limited to SIL 1-2, whereas dual and triple (TMR) systems are certified for SIL 1-3.

Single Architecture
ABBs single control branch safety system has many features that make it suitable for use in advanced safety applications, including safety I/O boards, programming elements and highly advanced diagnostics. It is also suitable for use in smaller applications where it can handle both process control and safety.

ProduceIT

Dual Architecture
ABBs dual redundant safety controller is designed to meet any application requirement in safety. It has two control branches that work in parallel, yet independent of each other. Each control branch is able to set field output signals when its extensive diagnostic control gives an active permissive signal.

Triple Modular Redundancy (TMR)


ABBs TMR safety controller has a fully triplicated architecture, from input modules to output modules. It uses a 2-out-of-3 voting principle, and is designed for maximum safety and availability, maximizing uptime for the plant.The ABB TMR system offers fault-tolerant and fail-safe operation and has the fastest scan time of any TMR system with availabilities exceeding 99,999%.

Advanced Solutions
Optimize Consult IT Inform
IT IT

Optimizing Processes
The solutions and services from the ABB Advanced Applications Engineering group are an integral component of the IndustrialIT offering.They work within an existing infrastructure to: Increase production Enforce production safety and environmental operating constraints Improve a production facilitys economic return Train operations and maintenance staff

Resources and Capabilities


ABBs Advanced Applications Engineering group possesses the controls expertise and industry experience to deliver results to your plant. ABB knows process technology and plant operating procedures. Our network of ABB professionals worldwide are available to design and commission real-time applications for your site.

SimulateIT DesignIT AdviseIT

Leading Edge Technology


ABB delivers world class technology from both ABB R&D and our software partners. ABB utilizes best-in-class tools to build integrated application packages. Our powerful optimization tools solve problems ranging from single process units to small scale plants to large-scale multi-unit facilities. ABB has delivered more operator training simulators to the onshore and offshore production industry than any other company.

Advanced Solutions Product Suite


The suite offers: Multivariable control Real-time optimization Proprietary process model-based control Energy management for cogeneration Electrical management system for load management Blending control and optimization Material movements and storage automation Dynamic simulation for training and engineering applications Plant information management systems System integration

Technology-Based Solutions
Tapping into the power, automation and process technologies of IndustrialIT, ABB brings about major improvements in the performance of your businesses. Our technology builds upon years of industry experience, state-of-the-art software applications, and a high level of integration within ABB. It draws upon worldwide plant operational design, process engineering and licensing expertise. Whether you require a specialized product movement system, connectivity of a crude oil terminal to business systems, pipeline control or a customized planning and scheduling system, the ABB Advanced Applications Engineering group has the knowledge and know-how to find the correct solution.

Advanced Application Services


These services provide: Energy management auditing Process control performance auditing Plant performance benchmarking Process evaluation and development Safety, legal and environmental compliance consulting

ABB eBusiness solutions reduce transaction costs, improve business models and provide structured financing. ABB Service and maintenance increase uptime and efficiency. ABB Power Products and Energy Management reduce energy costs. ABB Enhanced Oil Production Applications increase throughput, increase efficiencies and reduce energy costs. ABB Instrumentation, Analytics and Measurement Devices increase efficiency and improve quality. ABB Planning and Scheduling increases savings through achieving faster production, advanced inventory management and improved logistics. ABB e-SCADA Control and Safety Systems increase efficiencies and reduce costs. ABB Drives/Motors reduce energy costs, service and maintenance. Artificial Lift Technology enhances production.

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5 6

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ABB Provides Technology, Products, Applicatio

Closing the Gap: an integrated approach across the complete Close the gap between plan and reality with ABBs IndustrialI

Enterprise-Wide Comprehensive Approach to Asset and Supply Chain Optimization

SCADA Systems PALS Integrated Safety Systems Advanced Solutions Enhanced Oil Production Subsea Drive System, HVD AC Drilling Drives Telecommunications Service eBusiness

9 3

ons and Services for the Oil and Gas Industry

e supply chain from wellhead to distribution. T Integrated Solutions to increase your profits.
Improved Customer Relations Faster Responsiveness Improved Vendor/Supplier Management Reduced Production Costs Reduced Inventory Costs Increased Revenue Profit Performance

DC LightTM

7 4 6

8 2

Long established as the premier supplier of industrial equipment, systems and services, ABB Oil and Gas has achieved a unique position in the oil and gas industry for its IndustrialIT solutions. We build, supply, manage, automate and optimize plants, both onshore and offshore. We are the global leader for subsea products and systems. Our Industrial IT solutions are already boosting the performance of plants around the globe. And we have formed worldwide research and development partnerships to find even more ways to reduce your operating risks and increase your profits.

With ABB and IndustrialIT, you can be sure that your facilities and assets are working as hard as you do.

Enhanced Oil Production


Optimize
IT

OptimizeIT Enhanced Oil Production Suite


Part of ABBs Industrial IT platform, the OptimizeIT Enhanced Oil Production Suite is a family of systems, products and services aimed at increasing oil and gas production.These systems are standardized, modular and capable of full integration with any control system. OptimizeIT applications can be installed as stand-alone solutions to specific problems, or as total asset management solutions.

OptimizeIT Well Monitoring System


OptimizeIT Well Monitoring System is a model-based system for estimating the flow rates of oil, gas and water from all the individual wells in an oil field. The real-time estimation is based on data from available sensors in the wells and flow lines.The OptimizeIT Well Monitoring System may be used as a software multiphase flowmeter, as a reliability tool and as a production allocation system.

Compressor Control Products Optimize Active Flowline Control


IT

The OptimizeIT Active Flowline Control Suite controls and stabilizes multiphase flow in gathering systems, risers and flow lines. It is currently the only active control solution in the market for eliminating terrain-induced slugs. OptimizeIT Active Flowline Control prevents flow and pressure surges and smoothes the flow without increasing line back-pressure.

ABB provides a complete suite of compressor control products for onshore and offshore installations, with an emphasis on: Anti-surge control Load sharing

Audit and Tuning


ABBs process and control system audits help you identify opportunities for increased uptime, increased throughput and reduced emissions. Control system tuning focuses on stability, performance, robustness and the dynamic interaction between process units.

OptimizeIT Active Well Control


OptimizeIT Active Well Control stabilizes and optimizes gas lift and naturally flowing wells. OptimizeIT Active Well Control prevents flow and pressure surges while maintaining minimal backpressure and maximizing production. For gas lift wells, OptimizeIT Active Well Control maintains stable production at the optimum lift gas rate.

Subsea Drive System


ProduceIT Power IT Engineer IT Support IT Consult IT DriveIT ProduceIT

HVDC LightTM
Power IT Engineer IT Support IT Consult IT Meter IT

Increased Oil and Gas Production


Subsea processing offers new and significant cost saving possibilities for the field developer. However, subsea processing and transportation of gas and oil over long distances also requires the subsea installation of heavy duty rotating equipment including water injection pumps, oil pumps, multiphase pumps, booster pumps, wet gas compressors and rotating separators. Such equipment demands a large supply of electric power. Together with major customers, ABB has developed solutions to meet these demands. ABBs Subsea Drive System (SDS) powers up the subsea processing rotating machinery in a safe, reliable and well-documented manner. It is a powerful and scalable system, cost-effective for small as well as large subsea installations. SDS is based on state of the art technology and is ready to be a part of retrofit or grass roots facility.

Environmentally Friendly, Cost Effective Power Transmission


An environmentally friendly and cost effective power transmission system for offshore installations, HVDC Light is a fundamentally new power technology developed by ABB. HVDC Light is based on Voltage Source Converter technology - the same technology that has come to completely dominate the electrical drives market. Because it is considerably more compact and lightweight than classic HVDC, HVDC Light enables transmission of electrical power to, from and between offshore installations where distances prohibit AC transmissions. HVDC Light can be used to drive large electrical motors with variable speed operation e.g., compressor drivers as well as to supply power to electrical systems on offshore installations.Transmission of electrical power offshore installations replaces gas or diesel driven local generators. It decreases maintenance, increases lifetime and improves availability, thereby enhancing project economy. A typical offshore power station is far less efficient than a land-based station so fuel consumption and greenhouse gas emissions are greatly reduced by replacing electrical power transmission. By interconnecting offshore installations, generating capacity can be coordinated and optimized. Benefits of HVDC Light: Higher availability of electrical power, i.e., increased production Reduced maintenance costs Longer lifetime of power supply equipment Reduced life cycle costs Reduced fuel consumption Reduced greenhouse gas emissions Optimized and coordinated generating capacity on interconnected installations Enhanced installation economy

SDS Technology
Subsea Drive System consists of variable speed drives for subsea pump applications.The drives are based on the successful Voltage Source Converter technology, the dominating technology for drive systems.The SDS comes in two complementary versions: a topside version where the drive system is placed on the shore or platform, and a subsea version where the drive is placed subsea. Benefits of SDS: Subsea booster pumps increase production without increasing costs New marginal fields may be developed with a minimum of topside processing equipment Subsea separation with re-injection of produced water increases the oil production with less power consumption Subsea removal of water reduces the need for water treatment equipment topside

AC Drilling Drives
Produce Power IT Engineer
IT IT

Offshore and Onshore Drilling Applications


ABB has successfully served drilling drive system customers since the early 1970s.The breakthrough for AC drilling drives came in 1994 when Shell/Statoil installed ABBs (and the worlds first) AC drilling drive at the Troll A Platform.This installation quickly revealed the advantages of AC drilling drives. ABBs drilling drives offer responsive, extremely accurate speed and torque control.They have excellent dynamic characteristics in the entire range from zero to maximum speed.The specially designed AC drilling drive and motor can hold the drillstring stationary at full torque. In draw-work applications, the motors attain zero speed with full torque. For the operator, this means full control using a single joystick. Benefits of onshore and offshore drilling applications: Optimize drilling operations Minimum operating cost Increased safety and security Increased system availability Considerable energy savings due to high overall efficiency Low maintenance costs Ability to interface to all major suppliers Reliable, compact and flexible ABB AC drilling drive systems consist of robust and virtually maintenancefree induction motors controlled by a modular, solid state water-cooled frequency converter.The Exe proof AC motors need no pressurizing.Air-cooling eliminates pipe systems and heat exchangers. The motors can operate without an eddy current brake system, reducing weight and saving space. Because the converter system is based on common DC bus principles, only one supply section is necessary, reducing cabling costs and space requirements. Expansion is accomplished by connecting new inverters to the DC bus.

ABB AC Drilling
A major advantage of an AC drive is the use of an induction motor. This is the most versatile, reliable and economical type of motor. Our induction Exe motors are standard, frame-size motors specially designed for frequency control and adapted to drilling applications. Benefits of ABB AC drilling drives: High efficiency, low noise/vibration Simple construction, less maintenance Constant torque in the full speed range Available in 350, 400, 450, 500 and 560 frame sizes Output up to 4300kW (600, 660, 690V) Separate mounted, air cooled ventilator fan (no water cooling or air purging system required) Water and air cooling, Exe motors also available

Support IT Consult IT DriveIT OperateIT

Complete Deliveries
ABB offers the following complete deliveries: AC/DC drives, switchgear, power generation and management Cabins, chairs, consoles and panels Instrumentation and control systems Communication systems Studies and engineering Installation, commissioning, service and training 24/7 worldwide service and logistics

Telecommunication
Communicate OptimizeIT Produce Power IT Engineer IT Support IT Consult IT Control IT
IT IT

Integrated Approach to Communication


A common infrastructure of automation systems, SCADA systems, voice and data networks, and video seamlessly link users, regardless of their geographic location. Simplified user interaction Integrated automation and telecom user environment Centralized management and maintenance Reduced cost of ownership

Fixed Networks
ABB handles every task from consulting to operation, from analysis and design to implementation of fixed telecommunications and data networks in the oil and gas industry. We base our operations on product neutrality and are therefore able to design, install, maintain and support most types of networks for most users. Our services include voice communication, data networks and cabling, and various other services.

Data Centers Wireless Technologies


Wireless technologies support the activities within the wireless communication infrastructure, such as mobile phone networks and wireless networks. ABB provides end-to-end value added services to help construct and implement these networks. Our services encompass planning, acquisition, financing, design, configuration, engineering, construction and final commissioning. Internet Data Centers (IDCs) and Points of Presence (POPs) provide the technical infrastructure to keep communication equipment secure and reliable 24 hours a day, 7 days a week. Data Centers designed, built and maintained by ABB provide an optimal solution for Internet Service Providers, Application Service Providers and Network Operators. Our customers profit from our international experience in complying with local standards and regulations.

Service
Advise
IT

CollaborateIT Consult
IT

ABB Asset Performance Improvement


ABB offers a complete range of asset performance improvement services to the oil and gas industry. We build upon a highly competent staff, advanced technology and domain know how, as well as significant operational experience in the petrochemical and oil and gas industries.This combination of world-class professional services, consulting and industrial partnerships and operational excellence makes ABB your most trusted asset life cycle partner. ABB helps you optimize the performance of your assets throughout their life cycle: After sales support Education and training Total Equipment Management (TEM) ABB helps you to reduce your total maintenance costs by: Optimization of the direct costs Minimization of the indirect costs e.g., increasing output by improving the Overall Equipment Effectiveness (OEE) In doing so, we address Return on Capital Equipment (ROCE) and Economic Value Added (EVA) which is impacted by two factors: Additional contribution, i.e. the profit from being able to produce more goods due to available equipment, increased speed and acceptable quality The optimal use of resources, i.e. the cash gain and profit from not having to pay for excess equipment, material and people

Product and System Services


ABB offers complete professional services ranging from providing electrical rotating equipment or switchgear to delivering the most sophisticated ABB products and systems.These services also include education and training, parts and customer support.

Control IT Field IT InformIT MeasureIT Meter IT OptimizeIT PlanIT SimulateIT Support IT Sustain IT

After-Sales Services
ABB handles the repair, migration and modification of ABB products and systems, including drives, motors, switchgears, transformers, DCS, instrumentation and control systems. Parts Field service Remote customer support

Education and Training


ABB offers a comprehensive portfolio of customizable education and training programs covering: Product Process Technology These programs can be delivered: On site At ABB University As self-study on the Web

Total Motor Management


ABBs Total Motor Management (TMM) or System Services cover automation systems, instrumentation and control systems to: Reduce administration costs Decrease the number of suppliers Simplify the purchasing process Reduce capital employed Decrease the amount of equipment in stock Pool stocked necessary equipment Reduce risks Provide turnkey solutions Guarantee prices Increase output Increase the availability of equipment through preventive maintenance Reduce equipment failures, thanks to condition-based monitoring

Service
Advise
IT

CollaborateIT Consult
IT

Consulting Services
Whether you have a single specific issue or a comprehensive technical problem, ABB Consulting Services respond with practical and realistic solutions. Our highly-qualified and experienced consultants, engineers and petrochemical industry specialists have an in-depth knowledge of global best-practices in a wide spectrum of business and engineering operations.They are able to increase the profitability of your business. Our Consulting Services encompass: Global and specific performance benchmarking Asset management Safety and environment Legal compliance Process engineering Plant support Project consulting and support Organization and competency development From reservoir management, production facilities, terminal movements and shipping logistics,ABB has the expertise to build effective simulation models of your production assets. Using these simulations, we work with you to identify improvements in efficiency, quality, capability and capacity to improve and maintain your competitive advantage.

Full Service Partnerships


Full Service partnerships deliver customer benefits on the basis of an agreed minimum target level of plant performance in terms of production output and total maintenance costs in line with customers business strategy. Shared benefits and risks are part of the Full Service partnership offered by ABB. Full Service partnerships go much further than either fee-based management contracts or availability-based contracts, and are fundamentally different from contract maintenance (break and fix) and the various forms of field services, all of which do not cover the total plant performance as Full Service partnerships do. ABB Full Service partnerships are long term win/win agreements whereby ABB takes over the design, execution, and management of the customers industrial asset management function. Practically, this means that ABB manages the customers entire asset base including plant equipment, maintenance, personnel, maintenance-related activities, spare parts, engineering functions, and non-production activities. ABB helps Full Service partners achieve increased profitability by focusing on: Higher asset effectiveness and reduced maintenance costs (increased profitability) Increased availability, increased output and reduced quality losses (Overall Equipment Effectiveness or OEE) Improved coordination of asset availability and production strategy Reduced conversion costs Higher Return on Investment (ROI) Increased Return on Assets/Capital (RONA/ROCE) ABB Full Service partnerships lead to improved customer satisfaction and loyalty gained by more reliable deliveries, reduced lead times and improved quality. ABB has significant experience in the successful implementation of Full Service partnerships whether it be in petrochemical complexes or in remote locations. Several dozens of Full Service partnerships are currently delivering results for customers around the world.

Control IT Field IT InformIT MeasureIT Meter IT OptimizeIT PlanIT SimulateIT Support IT SustainIT

Asset Performance Improvement Partnerships Turnaround Management Partnerships


ABB offers significant expertise and operational experience in managing plant turnarounds in the oil and gas industry. ABB helps you, the customer, reduce the duration and costs of your turnaround.We aim for long-term, performance-based partnerships.

eBusiness Supply Chain Management


Consult
IT

ProduceIT AdviseIT PlanIT CollaborateIT Optimize


IT

The Challenge
Success in todays environment of increasing international competition requires companies to adopt a new approach to business processes an approach that lets you react quickly to market demands and thereby opens -up new market segments. The oil and gas industry has a unique and complex supply chain driven by supply, demand and pricing dynamics. With the cost of crude and refined products largely fixed by the market, with perfect competition at retail, supply chain optimization represents one of the best profit enhancement opportunities for oil and gas companies. Modern IT solutions supplied by ABB provide the tools you need to take advantage of these opportunities.

Value Chain Convergence


ABBs eBusiness and Supply Chain Solutions increase shareholder value. ABBs flexible business process models, proven industry experience, expertise in real time information processing and IndustrialIT solutions allow us to accelerate and optimize your entire value chain.We offer: Business consulting and planning Business process automation, optimization and modeling Production planning and scheduling Production management Energy management Shipping and logistics Data analysis Web collaboration Continuing services

Online Collaboration and Relationship Management


As part of ABBs eBusiness applications, CollaborateIT lets you conduct business with ABB in an online, web enabled environment that drastically cuts the time and the cost associated with doing business. Many applications are now a mouse click away: Project collaboration workrooms Content management systems for commercial, technical and project documentation Online meetings and information sharing Purchasing parts and service Customer services: troubleshooting support, on-site service issues, repair and logistics, software updates, etc. Operations tools Deployment of customer specific applications Training services CollaborateIT operates within a high security extranet environment that is easily maintained by both ABB and our customers.

Finance
Finance InformIT
IT

ABB Financial Services create value for our customers with innovative financial solutions in structured finance, leasing, project development, financial consulting, insurance and treasury activities.With operations in every major market of the world, ABB Financial Services offers an unequalled breadth and depth of both financial and industrial expertise.

Treasury Centers Treasury centers provide professional cash management and risk management solutions through a wide array of financial instruments. Insurance Business area Insurance is active in international reinsurance and insurance underwriting through Sirius International, financial reinsurance and insurance through Scandinavian Re and Sirius International, and US insurance through Sirius America. Financial Consulting Financial consulting delivers results through professional financial consulting services covering a broad range of industries. ABB Financial consulting is a specialized management consulting company with experienced consultants operating globally. ABB Financial consulting creates shareholder value by combining our expertise in financial, treasury, commodity and energy management with an understanding of your core businesses. We take you all the way from strategy decisions to implementation.

Structured Finance ABB Structured Finance provides ABB and thirdparty customers financial advisory services and financing in the form of leasing and lending. It services a wide range of our customer needs from small-ticket vendor financing in established markets to big-ticket infrastructure projects in emerging markets.We also provide specialized financing for energy-related projects in the US. Equity Ventures Equity Ventures initiates, develops, and finances infrastructure projects.This business area invests equity in the projects and manages the portfolio of equity investments. It will continue to base its business on the skills and expertise it has gathered through its power generation activities; those of creating, closing and managing complex projects that demand commercial, technical, financial and legal know-how.

your operation
Common Global Processes for Consistent Customer Results

ABB invests to enhance


ABB institutes worldwide process improvement programs that aggressively seek to identify best practices whether inside or outside ABB. Once identified and adopted, these best practices are quickly integrated into every ABB division. Four areas affect the customer: Continuous improvement Lessons learned in one part of the world quickly enrich every customer. Consistency and accountability Standardizing on a single best practice delivers the same predictable products and services to every customer. Cost efficiency Optimizing supply chains across all ABB manufacturing and engineering centers ensures consistent product, reliable suppliers and controlled costs. Risk reduction Your solution is proven before it's applied, meaning less experimentation and uncertainty.

Industrial IT
...the Next Way

of Thinking

Customer-Driven Research and Development


No one can predict the future. But weve worked so closely with so many plants that weve developed an excellent picture of emerging issues. Accordingly, we direct our research and development toward creating customer-focused responses, using strategic core competencies and skills. In 2000, ABB spent nearly US$2.5 billion on research and development 8% of the companys total revenues and far more than anyone else in our field.

Compliance with International Standards


By continually improving ABB, we keep our entire organization at the forefront of the worlds most demanding standards.

Six Sigma
ABBs belief in Six Sigma is quality in everything that we do is the best opportunity for our company to set itself apart from our competitors. All customer-critical processes are subjected to this rigorous and systematic approach to achieve 100% customer satisfaction.

ISO
All ABB plants are ISO 9000 certified, and 97% are ISO 14000 certified for continuous improvement in reducing environmental impact.

Recognized Performance
ABB has earned awards throughout the world. Control Magazine listed ABB as the top automation supplier worldwide. Industry Week named ABB one of the 100 Best- Managed Companies, and Goldman Sachs designated ABB as the No. 1 process automation company.

Intensity of Innovation: % of Business Based on Products Developed in the Past Five Years

85% 75% 75% 65%

85%

Fact ory A Pow utom er Sy ation Distr s tems ibutio High n Pro V duct o Indu ltage s&S stria S witch ystem l Ser gear vice s

Where to find us:


Argentina ABB Jos I.Rucci 1051 B1822CJV Valentn Alsina Buenos Aires Phone: +54 11 4229-5500/5665 Fax: +54 11 4229-5593 Australia ABB 2 Douglas Street Port Melbourne VIC 3207 Australia Phone: +61 (0) 2 9644 4100 Fax: +61 (0) 2 9646 9362 Brazil ABB Ltda. Av. dos Autonomistas 1496 06020-902 Osasco SP Phone: + 55 11 3688 9857 Fax: + 55 11 3688 9079 Canada ABB 1245 70th Avenue South East Calgary,AB T2H 2X8 Canada Phone: +1 403 253 0271 Fax: +1 403 246 7348 Colombia ABB Carrera 100 No. 45A 11 Bogota Phone: +57 1 4178 000 5464 600 Fax: +57 1 4155 153 4156 336 4134 086 Denmark ABB A/S Petersmindevej 1 5000 Odense C Phone: +45 6547 7070 Fax: +45 6547 7071 Ecuador ABB Ulloa N31-264 y Av. Mariana de Jess, Quito Phone: +593 22 500 645, 647 Fax: +593 22 553 654 Egypt 7 Dr. Mohamed Kamel Hussein St. El Nozha El Gedida Cairo Phone: +202 2988123 / +202 2988155 Fax: +202 2987906 / +202 2987700 France ABB AUTOMATION sa 100, Route de Paris 91342 Massy Cedex Phone: + 331 64472115/2000 Fax : + 331 6447 2032 Germany ABB Automation Systems GmbH Industriestr. 28 D-657 60 Eschborn Phone: +49 6196 800 1280 Fax: +49 6196 800 1282 China ABB 8F., Union Building. 100 Yan An Dong Road. 200002 Shanghai, P.R.China Phone: +86 21 63203333 Fax: +86 21 63203154 Italy ABB Solutions S.p.A. Via Sempione 243 I-200 16 Pero, Milano Phone: +39 02 339281 Fax: +39 02 33928364 India Asea Brown Boveri Ltd Plot No 5&6 II Phase Peenya Industrial Area P.B. No 5806 Peenya Bangalore 560 058 Phone: +91 (0) 80 839 5181 Fax: +91 (0) 80 839 6552 Japan ABB Cerulean Tower 26-1 Sakuragaoka-cho Shibuya-ku Tokyo 150-8512 Phone: +81(0)3 5784 6261 Fax: +81(0)3 5784 6260 Korea ABB 8Flr, Oksan Bldg. 157 - 33 Samsung - dong, Kangam - KU Seoul, Korea Phone: +822 528 2340 Fax:+822 528 3490 Mexico ABB Boulevard Centro Industrial No. 12 Los Reyes Zona, Industrial Tlalnepantla Estado de Mxico Phone: +52 55 5328 1400 Fax:+52 55 5328 1430 The Netherlands ABB Olaf Palmestraat 6 2616 LM Delft Phone: +31 15 2158055 Fax: +31 15 2131648 Norway ABB AS P.O.Box 6540 Rodelkka N-0501 Oslo Phone: +47 2287 2000 Fax: +47 2237 7423 Russia ABB 12 Krasnokazarmennaya str 111250 Moscow Phone: + 7 95 956 0544 Fax: +7 95 956 3018 Saudi Arabia ABB SAELM P.O. Box 4441 Riyadh 11491 Phone: +966 1 476 2644 Fax: +966 1 476 9622 Singapore ABB Industry PITE Ltd. 2 Ayer Rajah Crescent Singapore 139935 Singapore Phone: +65 776 5711 Fax: +65 778 0222 South Africa ABB South Africa(Pty)Ltd Private Bag X37,Sunninghill 2157 South Africa Phone: +27 11 617 2034 Fax: +27 11 236 7570 Spain ABB Sistemas Industriales S.A. Area Petroleo,Gas y Quimica C/ Albarracin,35 28037 Madrid Phone: + 34 91 581 50 50 Fax: + 34 91 581 01 98 United Arab Emirates ABB PI Division P.O.Box 45710 Abu Dhabi United Arab Emirates Phone: +971 2 626 4062 Fax: +971 2 626 3230 United Kingdom ABB Ltd. Howard Road, Eaton Socon St. Neots, Huntingdon Cambridgeshire PE19 8EU Phone: +44(0) 1480 475321 Fax: +44(0) 1480 217948 United States ABB Inc. 3010 Briarpark Drive Houston,TX 77042 Phone: +1 713 821 8755 Fax: +1 713 821 3511 Venezuela Asea Brown Boveri, S.A. Av. Don Diego Cisneros Los Ruices, Caracas Phone: +58 212 203 1991 Fax: +58 212 237 6270

IndustrialIT

The next Way of Thinking


IndustrialIT solutions from ABB blend the industrys broadest portfolio of compatible knowledge components with a proven architecture for real-time enterprise automation and information.

Visit us at: www.abb.com/oilandgas


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