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    2014-02-21 020021 Fuel Injection Pump - Install c4.4 PDF

    Uploaded by

    Ganda Praja
    This document provides instructions for installing a fuel injection pump, including: 1. Using timing tools to reset the fuel injection pump timing if needed. 2. Inspecting the front housing bore and replacing if damaged. 3. Lubricating and installing a new O-ring seal on the fuel injection pump. 4. Aligning and installing the fuel injection pump onto the front housing. 5. Installing bolts and washers and tightening to the specified torque.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    2014-02-21 020021 Fuel Injection Pump - Install c4.4 PDF

    Uploaded by

    Ganda Praja
    1K views4 pages
    This document provides instructions for installing a fuel injection pump, including: 1. Using timing tools to reset the fuel injection pump timing if needed. 2. Inspecting the front housing bore and replacing if damaged. 3. Lubricating and installing a new O-ring seal on the fuel injection pump. 4. Aligning and installing the fuel injection pump onto the front housing. 5. Installing bolts and washers and tightening to the specified torque.

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    2014-02-21_020021_fuel_injection_pump_-_install_c4.4 (1).pdf

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    This document provides instructions for installing a fuel injection pump, including: 1. Using timing tools to reset the fuel injection pump timing if needed. 2. Inspecting the front housing bore and replacing if damaged. 3. Lubricating and installing a new O-ring seal on the fuel injection pump. 4. Aligning and installing the fuel injection pump onto the front housing. 5. Installing bolts and washers and tightening to the specified torque.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views4 pages

    2014-02-21 020021 Fuel Injection Pump - Install c4.4 PDF

    Uploaded by

    Ganda Praja
    This document provides instructions for installing a fuel injection pump, including: 1. Using timing tools to reset the fuel injection pump timing if needed. 2. Inspecting the front housing bore and replacing if damaged. 3. Lubricating and installing a new O-ring seal on the fuel injection pump. 4. Aligning and installing the fuel injection pump onto the front housing. 5. Installing bolts and washers and tightening to the specified torque.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document outlines the procedure for installing a fuel injection pump, including required safety precautions and cleaning standards. Proper tooling and positioning of engine components is important.

    The document lists several required tools including a crankshaft turning tool, housing tool, engine turning tool, and timing tools for the camshaft, crankshaft and fuel injection pump.

    The procedure involves loosening a locking screw, using a timing tool to engage the fuel injection pump keyway and hole to set the timing, then tightening the locking screw.

    Fuel Injection Pump - Install

    Installation Procedure
    Table 1
    Required Tools
    Tool Part Number Part Description Qty
    A (1) 9U-6198 Crankshaft Turning Tool 1
    9U-7336 Housing 1
    A (2)
    5P-7305 Engine Turning Tool 1
    B 230-6284 Timing Pin (Camshaft) 1
    C 230-6283 Timing Pin (Crankshaft) 1
    Timing Tool
    E 338-1054 1
    (Fuel Injection Pump)
    F 1U-6396 O-ring Assembly Compound 1
    (1)
    The Crankshaft Turning Tool is used on the front pulley.
    (2)
    This Tool is used in the aperture for the electric starting motor.

    Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.

    NOTICE
    Ensure that all adjustments and repairs that are carried out to the fuel
    system are performed by authorized personnel that have the correct
    training.

    Before beginning ANY work on the fuel system, refer to Operation and
    Maintenance Manual, "General Hazard Information and High
    Pressure Fuel Lines" for safety information.

    Refer to Systems Operation, Testing and Adjusting Manual,


    "Cleanliness of Fuel System Components" for detailed information on
    the standards of cleanliness that must be observed during ALL work
    on the fuel system.

    Illustration 1 g01572496

    Typical example

    Note: A new fuel injection pump is supplied, locked in the correct position. Do not
    unlock the fuel injection pump before installation.

    1. If the fuel injection pump timing has been lost, it is possible to reset the fuel injection pump
    timing. Follow Step 1.a through Step 1.e in order to reset the fuel injection pump timing.
    a. Loosen locking screw (22) and slide spacer (21) to Position (AA). Tighten locking
    screw (22) to a torque of 9 N·m (80 lb in). This will prevent the locking screw from
    tightening against the shaft of the fuel injection pump.

    The fuel injection pump is now unlocked.

    b. Position Tooling (E) onto the shaft of fuel injection pump (1). Align the lever of
    Tooling (E) with Keyway (Y) and engage the lever into the keyway.

    Note: The lever of Tooling (E) should be a close fit in the keyway. If the lever is a
    loose fit in the keyway, it is not possible to reset the fuel injection pump timing.

    c. Rotate the shaft of the fuel injection pump and engage the pin of Tooling (E) into
    Hole (Z) .

    The fuel injection pump timing is now set in the correct position.

    d. Loosen locking screw (22) and slide spacer (21) to Position (BB). Tighten locking
    screw (22) to a torque of 9 N·m (80 lb in). The locking screw is now tightened against
    the shaft of the fuel injection pump.

    The fuel injection pump is now locked.

    e. Remove Tooling (E) .


    Illustration 2 g01801934

    Typical example

    2. Inspect Bore (X) in front housing (20) for damage. If the bore is damaged, replace the front
    housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove" and
    Disassembly and Assembly, "Housing (Front) - Install".

    3. Use Tooling (F) to lubricate a new O-ring seal (17). Install the O-ring seal onto fuel
    injection pump (1) .

    4. Align fuel injection pump (1) with front housing (20). Carefully install the fuel injection
    pump to the front housing.

    Note: The fuel injection pump should be supported by hand until the bolts are installed.

    5. Install bolts (18) and new sealing washers (19). Tighten the bolts to a torque of 25 N·m (18
    lb ft).

    6. If necessary, use Tooling (A) in order to rotate the crankshaft so that number one piston is at
    top dead center on the compression stroke. Refer to System Operation, Testing and
    Adjusting, "Finding Top Centre Position for No.1 Piston".

    7. Use Tooling (B) in order to lock the camshaft in the correct position. Use Tooling (C) in
    order to lock the crankshaft in the correct position. Refer to Disassembly and Assembly,
    "Gear Group (Front) - Remove and Install" for the correct procedure.

    8. Install the fuel injection pump gear to the fuel injection pump. Refer to Disassembly and
    Assembly, "Fuel Injection Pump Gear - Install" and refer to Disassembly and Assembly,
    "Gear Group (Front) - Install".

    Note: Ensure that the fuel injection pump is unlocked after the installation of fuel injection
    pump gear is completed.

    9. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and
    Install".

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