Manual Book Turbin Generator 1

Indonesia's island of the three thermal power plant technology service management standards
QJB2.5-2004
ELECTRICAL REGULATORY
PROCESS RUNNING
2004-10 Published 2004-10 Implementation

Write: Review: Approved by:
His procedure is typically based on the original power ministerial order, "Electric Power
Industry Technology Management Regulations" and the relevant technical measures
against accidents, combined with manufacturing information and operating unit,
operating experience, prepared by the technical staff, the total division staff to organize
discussions on and audit procedures are formulated. Thermal Power Company personnel
should perform all the procedures.
The following persons should be familiar with the rules and must be strictly enforced :
1. The operating personnel, professional and technical personnel.
2. The value of long-Thermal Power Corporation.
3. The Chief Engineers Office, the Ministry of maintenance professionals.
As new power plants in operation, equipment, systems continues to improve and
perfect running experience also To be further verified and accumulation, so the
problems found by the implementation of professional and technical staff summary,
written to the Office of Chief Engineers to modify the report to be amended to add, to
make it more perfect.
Since the issuance of the order of the date of implementation.
2
CONTENTS
1. Generator operating procedures

1.1. Equipment specifications
1.2. Exciter
1.3. Generating normal conditions of use
1.4. Generator start, side by side, splitting
1.5. Generator operation monitoring, maintenance and inspection
2. Transformer operating procedures
2.1. Transformer equipment specifications
2.2. Transformer allows operation mode
2.3. Transformer parallel operation
2.4. Transformer insulation monitoring
2.5. Transformer inspection
2.6. Transformer and put into operation and outage
2.7. Transformer tap change
2.8. Transformer protection operation of gas
2.9. The main transformer neutral grounding switch
2.10. Standby transformer maintenance
3. Motor operating procedures
3.1. Auxiliary electrical equipment specifications and fuse with
3.2. Motor running
3.3. Monitoring and maintenance of motor
3.4. Spare motor maintenance
3.5. Use the buttons accident
4. Distribution Equipment operating procedures
4.1. General
4.2. Bus and isolation switch
4.3. Circuit breaker operation
4.4. Current transformer, voltage transformer operation
5. Relay protection and automatic devices to run
6. DC system operating procedures
6.1. DC operation of the system
6.2. Battery operation
7 The general principles for dealing with incidents
8. Generator Accident
9. Transformer Accident
10. Motor Accident
11. Vacuum switch, isolating switches, lightning arresters, voltage transformers, current
transformers Accident
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1. GENERATOR OPERATING PROCEDURES
Generator connected to the 6.3kV Ⅰ on the bus segment, 6.3kVI, III section by section
switch connected 6.3kV disconnect switches during normal operation should be closing
position to start the power connected to the 6.3kV Ⅱ segment.
1.1. Equipment specifications
1.1.1. Generator Technical Specifications :
No. Name Parameters Remarks

１ Model QFW-7-2
２ Rated capacity kVA kVA 8750
３ Rated power output kW kW 7000
４ Rated voltage kV kV 6.3
５ Rated current A A 802
６ Number of rotor pole pole 2
７ Frequency HZ HZ 50
8 Rated speed r / min 3000
9 Power Factor cosф 0.8
10 Cooling Since closed loop air cooling
11 Wiring Star
12 Outlet Head 6
13 Excitation voltage V 220 No-load 51V
14 A excitation current 265 No-load 92A
Direct axis sub-transient
15 (xd%) 0.1414
reactance
Nanjing Turbine & Electric
16 Manufacturer
Machinery (Group) Co., Ltd.
1.1.2. Exciter technical specifications :

No. Name 1 # main exciter Vice exciter 1 #
１ Model TFLW80-3000A TFY2.85-3000C
2 Rated capacity kW 80 2.85kVA
3 Rated DC voltage V 250 190
4 Rated current DC A 320 15
5 Rated speed r / min 3000 3000
6 Frequency HZ 150 400
7 Wiring Y Single-phase
Single-phase permanent
8 Excitation Excited
magnet PM
9 Rated rotor voltage V 36.16
10 Rated current rotor A 5.29
Nanjing Turbine & Electric Machinery (Group)
11 Manufacturer
Co., Ltd.
12 Year of manufacture 2007 Years 1 Months
4
1.2. Exciter
1.2.1. Overview
Turbogenerator exciter by a main exciter and a pilot exciter machine. Diagram is as
follows :
Vice exciter field Synchronous generator excitation

Vice exciter Stator
N Synchronous
Main exciter
S generator stator
armature
armature
Main exciter field
Automatic voltage regulator
Main exciter is a three-phase synchronous generator, the static magnetic field,

rotating armature, armature output of the three-phase three-phase alternating
current by rotating coaxial rotating rectifier to DC rectifier, pass into the generator
field winding, the supply of power generation Machine excitation, as it abolished the
brush and slip ring so called brushless exciter.
Rectifier diode rectifier on a total of 6, each arm with a diode bridge, composed
of three-phase full-wave rectifier bridge, of which 3 common cathode Rectifier diode
rectifier mounted on a ring, three common cathode Rectifier diode mounted on
another Rectifier ring.
Each rectifier diode in series with a fast fuse, two rectifier ring fixed to the fan
base. Between the three panels of glass cloth insulation, fixed to the shaft on the Block
fans, fan leaves are made of steel plates welded to the fan ring, ring and fan rectifier
blocks are made of cast aluminum.
Vice exciter is a single-phase synchronous permanent magnet generator, the
magnetic poles in the rotor, the permanent magnet pole body is made of.
1.2.2. Preparation before running :
1. The checks are completed each part of the work;
2. Check all wiring is correct, firm, contact is good, without obvious damage to the
components
3. With 500 volt megger to measure the winding insulation resistance of the rectifier
ring not less than 0.5MΩ.
4. The main exciter for doing pressure test or measurement winding insulation
resistance, be sure to test some components with the rectification circuit
components separately or will be rectified.
1.2.3. Main exciter rectifier protection :
1. In operation: the diode may fail, if a diode breakdown because of the short
circuit, causing large current than normal when the corresponding fuse will blow,
so the fault can be disconnected from the circuit diode.
2. In operation if there is a slip road off, diode fault detection and light alarm signal
occurs, the motor may still continue to run, but should try to stop in time to have
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the damaged diodes, fuses replaced. Replacement should pay attention to the
polarity of the diode.
3. In order to timely detect rotating rectifier diode unit operation if a fault occurs in
the automatic voltage regulator with diode fault detection circuit, the diode fault
detector signal action, the alarm signal sent through the relay contacts.
1.2.4. Deputy exciter magnetizing :
Vice-excitation in the factory have had a magnet rotor magnetization and stability
of magnetic treatment, so under normal circumstances, do not have to re-associate
the exciter magnetizing.
1.2.5. Exciter run :
1. When the rotating speed reaches the rated speed, synchronous generator in the
open state, joined the excitation and adjusted to the rated voltage, and then
with the system and network;
2. The synchronous generator exciter excitation is output through the Deputy
automatic voltage regulator supplied by the main exciter field, and to ensure the
technical conditions of supply of synchronous generator within the requirements
to run under various states of excitation.
1.2.6. DVR-2000B Digital Excitation Control System
1QS regulator the power supply switch. Units rated speed permanent magnet
machine when the output voltage is 220V, close 1QS, permanent magnet machine
supplies power to the regulator.
2QS regulator power switch auxiliary work. From the DC bus to provide assistance to
the power supply control cabinet. Regulator is also used to adjust the parameters of
static or other tests.
1KKA channel A input switch excitation power. Unit to reach the rated speed, the
regulator parameters are set, when combined with investment and encourage the
switch on.
1KKA channel A input switch excitation power. Unit to reach the rated speed, the
regulator parameters are set, together with the time to vote on the Reed Switch.
DVR-2000B digital excitation regulator power output components for single-phase
half-controlled thyristor rectifier bridge. Thyristor current capacity of 65A, anti-peak
voltage of 1600V. Regulator protection beneath pulse detection, the low excitation
limit, over-excitation limit, V / HZ limits, PT disconnection protection System self-test is
implemented in software.
DVR-2000B digital excitation regulator can be single and dual channel mode
standby operation. Standby mode dual-channel operation, a channel run, the
other channel in the hot standby state, the working channel in question into
operation automatically when the backup channel. At this point there are lights on
the panel light alarm, switch to the channel selection has been put into the
channel, press the reset button, alarm light turns off.
Note : When the device is faulty lights, be sure to promptly revert to, otherwise
installation can not continue to work.
2QK "local / master" switch: switch to the master position, the panel toggle switches
and buttons are all failures, so switching this switch is not allowed, otherwise it will
result in loss of excitation;
1QK Channel Select switch: normal operation, this switch can switch between
6
channels. 30 seconds after switching channels delay investment, so can not
immediately switch back to another channel, or adjust the operation of excitation.
4QK mode selector switch: generator step-up and the first grid, select the "constant
pressure" approach. Load has been adjusted during normal operation, select the
"constant power factor" approach.
3QK Auto / Manual switch: normal operation, this switch can be automatically /
manually switch between. Switching delay of 30 seconds after the input, it can not
immediately switch back to another way, or adjust the operation of excitation.
5QK by magnetic / minus magnetic switch: either the automatic or manual position,
the operation of this switch are valid. However, when operating in automatic mode
switch changes the magnetic changes of this magnitude larger, with particular
attention.
1.2.7. Operation :
1. 1QK channel selection switch position in the cut;
2. "local / master" switch 2QK in-place position;
3. Close the unit power switch 1QS, 2QS;
4. Close 1KK excitation input AC switch;
5. Together with A, B-channel power supply switch, the LCD screen normal, if
warning lights press the reset button reset (press the reset button, if useless, press
RESET and the MENU button, the computer into the reset state);
6. The auto / manual switch to manual position switch;
7. The channel selector switch 1QK cut to channel A or channel B operation;
8. The operation mode switch to "constant pressure"and collectively eliminate
magnetic switch 2KK;
9. Regulation by the magnetic / minus magnetic switch, check and then decreased
to normal regulation of flux to 0;
10. The auto / manual switch to automatic position switch after the set time the
generator voltage by up to 90% of rated voltage;
8. With increasing magnetic button to close the system for generator voltage until
the generator and the network, the use of additional magnetic / minus button to
adjust the magnetic generator reactive power load.
1.3. Generating normal conditions of use
1.3.1. Generating a continuous work in the rated operation, the major part of the
temperature rise limits are as follows :
Part Name Allowed temperature rise Measurement method

Stator windings 100 ℃ Resistance temperature devices
Rotor 110 ℃ Resistance method
Stator core 100 ℃ Resistance temperature devices
Bearing oil temperature not exceeding 65 ℃, bearing temperature not exceeding 80
℃
1.3.2. Generator equipped with air cooler, when the water temperature does not exceed
33 ℃, after cooling the gas temperature does not exceed 40 ℃.
7
1.3.3. Generator power factor rating, its voltage rating of the deviation does not exceed ±
5%, and with the frequency and rating deviation does not exceed ± 2%, to ensure
that the output power rating.
1.3.4. Generator three-phase load asymmetry, if the current does not exceed the rating of
each phase and the negative sequence component and the rated current ratio of
not more than 10% when continuous operation.
1.3.5. Generators in general, not allowed to overload operation.
1.3.6. Generating a minimum insulation resistance of each part (MΩ)
Department of bits Insulation resistance Measurement conditions

Stator windings to Close to operating temperature after
8.8
ground and phase drying, with a shake table 2500V
Rotor coil-to-ground 1.0 Cold (20 ℃) shake table with 500V
Check thermometer 1.0 Cold shake table with a 250V
Li magnetic bearings 1.0 With 1000V Shake table
1.3.7. Temperature components :
Temperature
Use Placement
element number
Coil temperature Porting from Reed put in retaining
1.3.5
measurement the core of the slot 7
Coil temperature Porting from Reed put in the first
2.4.6
measurement block core of the slot 30,31
Core temperature Porting from Reed put in block 7 of
7.9.11
measurement the core of the tooth
Core temperature Porting from Reed put in block 7 of
8.10.12
measurement the yoke core
Platinum resistance by dividing number Pt100, 0 ℃ when the tolerance is ± 0.12Ω, 100
℃ when the tolerance is ± 0.3Ω. Control the temperature and resistance as follows :
Temperature
0 10 20 30 40 50 60 70
（℃）
Ohm 100 130.9 107.79 111.67 115.54 119.4 123.24 127.07
Temperature
80 90 100 110 120 130 140 150
（℃）
Ohm 130.89 134.7 138.5 142.29 146.06 149.82 153.58 157.31
1.4. Generator start, side by side, splitting :

1.4.1. Generator before the start of the preparatory work :
1.4.1.1. Generators and ancillary equipment body work tickets and recover all the
keys, short-circuit ground wire, badges, temporary masking, etc. should all be
removed, restoring the permanent masking.
1.4.1.2. Check the following items :
8
a. Generator, exciter body intact, should be clean and free of debris around
the body, a good thermometer, accurate;
b. Rotor, grounding brush good contact;
c. A small room without air-cooled generator water leakage, duct should be
cleaned, a small room doors should be closed;
d. Electrical and secondary equipment and circuits to start the requirements;
e. Generator insulation resistance meet the requirements of each part and
make a record;
f. Current transformer, voltage transformer, arrester, disconnecting switch,
circuit breaker parts are normal, high pressure fuse should be in good
condition;
g. Computer protection, measuring devices in good condition, indicate the
correct operating signal circuit, all the protection setting value correctly;
h. Automatically adjust the excitation system should be in the cut position.
1.4.1.3. The following should be done before starting the test :
a. Generator protection devices and the normal transmission test circuit
breakers;
b. If the voltage transformer circuit with maintenance, modification work,
should be examined over the same period;
c. Switch Trip tripping of generator main steam valve, extraction check the
door.
1.4.1.3. overhaul or new installation of generators put into operation, operating
personnel with the maintenance staff to do the following test :
a. Exciter load test;
b. Generator no-load, short circuit test;
c. Nuclear phase and verify the correctness of synchronous circuit
1.4.2. Generator start
1.4.2.1. The generator to heat by a cold standby spare.
1.4.2.2. Generators should be checked after the generator starts to rotate, exciter
without friction sound, such as unusual orders to immediately report the value
of long-turbine stop acceleration, and to report to the competent leadership.
1.4.3. Generator step-up :
1.4.3.1. At rated speed, turbine received "can be tied, "the notice, according to
regulations put into DVR-2000B digital excitation control system.
1.4.3.2. When the voltage to rise to 3000 volts, check the three-phase stator voltage
should be balanced, three-phase stator current should be zero or close to
zero, no stator coil end of the discharge phenomenon.
1.4.3.3. Proceed to the rated stator voltage, 6300V, and then make a
comprehensive inspection of generators, three phase stator current should
be zero or close to zero.
1.4.3.4. At rated stator voltage, the record and check the generator no-load
excitation voltage and excitation current is normal.
1.4.3.5. Generators parallel conditions :
a. Frequency of the system to be and the same frequency generator;
b. Phase generator system to be and the same phase;
c. And the generator voltage to be equal with the system voltage;
9
1.4.4. Generators parallel :
1.4.4.1. Automatic synchronizing device
Our use of WX-98G / X automatic synchronizing device, built a set of
manually synchronizing, automatic synchronizing a set, you can choose
manual or automatic closing operation. This set of devices over the same
period a total of five points (XXX, XXX, XXX, XXX, XXX), two automatic speed
regulator points (XXX, XXX). Current projects over the same period a total of
three points (XXX, XXX, XXX), an automatic speed regulator points (XXX).
When closing the same period: both sides of the power phase angle
difference ≤ 6 °; voltage difference 5V; frequency difference 0.3HZ.
Closing time points over the same period : generator switch 70Ms; contact
switch 100mS.
Automatic inspection period closing
● Select same point; (TK)
● Same way selector switch TQK down "automatic" position;
● Press the switch module TQH same point on the start button;
● device to meet the pressure difference, frequency difference, angular
difference condition, the automatic switch;
(1) quasi-year closing manually
● Select same point; (TK)
● Same way selector switch TQK down "manual" position;
● BTK switch down "to allow" position;
● Press the switch module TQH same point on the start button
● Observe the state of S form, in the pressure difference, frequency
difference, angle difference are more hours;
● 1KK hit the "closing" position
(2) Non-pressure switch on automatically check
● Same way selector switch TQK down from the standard position;
● Press the switch module TQH same point on the start button
● One of the conditions: the selected point switch sides, one side of a
normal voltage, no voltage on one side;
● Condition two: switch sides of the selected points, have no voltage;
● Press the button closing AN voltage-check
1.4.4.2. Generation Grid operations: general automatic mode switch on the same
period.
1.4.5. Generator column solutions
1.4.5.1. Stop operation
a. Reduced to nearly 40% of rated load, the excitation mode selection
switch from the "constant power factor" cut to "constant pressure" mode,
manually generator active and reactive power are reduced to near zero.
Before splitting generator, especially a manual operation mode, the
reactive power must be reduced to near zero, or after splitting generator
voltage will rise, likely to cause over-voltage generator.
b. Column and system solutions, disconnect generator switch.
c. 1QK channel selector switch will be hit to "cut" position, and then removed
1QS, 2QS, 1KKA, KKB will regulate the cabinet quit.
10
Note : If the control system has not fully closed, or turned off but the
generator active power is not reduced to zero to prohibit the generator
and the system splitting, to prevent speeding.
1.4.5.2. Unit splitting, will be replaced by cold standby unit and measure generator
stator and rotor insulation resistance, and good record.
1.4.5.3. Under normal circumstances, the generator load speed specified by the
following :
Per minute less than 1000 ~ 1200kW.
1.5. Generator operation monitoring, maintenance and inspection
1.5.1. Generator inlet and outlet air temperature, cooling air temperature, stator coil,
stator core temperature should be normal.
1.5.2. Through the peephole check the stator coil end without distortion, the insulation
should be in good condition no cracks, no heat marks, no corona phenomenon, no
damage to the coil surface coating, no grease, no loose insulation pads and so on.
1.5.3. Listen to the sound generator to be normal; by sense of smell ozone watch for burnt
smell or taste; hand touch case without vibration.
1.5.4. The phenomenon of air cooler without leakage of water, air coolers and interior
walls should be no condensation. Found the cooling air temperature is not normal,
notify the duty to regulate the turbine.
1.5.5. Generator outlet chamber, switch room and a booster station and the bus switch,
the wiring should be no fever, discoloration. All the second line should be no loss,
loosening.
2. TRANSFORMER OPERATING PROCEDURES

2.1. Transformer equipment specifications :
2. 2.1.3 # 0, # 1,3-station transformer :
1 Model SCB9-1000/10
2 Cooling AN/FN
3 Rated capacity (kVA) 1000
4 High voltage (kV) 6.3
5 High-voltage current (A) 91.6
6 Low Voltage (V) 400
7 Low Current (A) 1443
8 Phase 3
9 Frequency (HZ) 50
10 Tap voltage ±5%
11 Connection group D，yn11
12 No-load current (%) 1.6
13 No-load loss (W) 1460
14 Load loss (W) 6310
15 Impedance voltage (%) 5
16 Total weight (kg) 1910
17 Manufacturer Green Wave Transformer Factory
11
2.2. Transformer allows operation mode
2.2.1. Transformer rated by :
2.2.1.1. Transformer cooling conditions specified, according to long-term continuous
operation nameplate specifications :
Dry-type transformer cooling for the forced air cooling :
Transformers equipped with temperature control box, when the winding
temperature is higher than 100 ℃, the system automatically starts the cooling
fan; if it continues to rise, more than 130 ℃, output over-temperature alarm; than
150 ℃, the output over temperature trip Signal; when the winding temperature
is 80 ℃ lower than that in automatically stopped when the fan.
2.2.2. Transformer voltage changes the operating mode :
2.2.2.1. Transformer primary voltage can be applied higher than the rated voltage, the
tap is generally not exceed the rated voltage of 5%.
2.2.2.3. Regardless of the voltage separately at any location, if the applied voltage does
not exceed a corresponding tap voltage rating of 5%, when the transformer
secondary side can carry the rated current.
2.2.3. Transformer overload operation :
2.2.3.1. Oil-immersed transformers in overload can overload the former top oil
temperature rise, a reference to the provisions of the table values to determine
the times and allowed to overload allowed duration.
Natural cooling or air-cooled oil-immersed power transformers to allow time for
the normal overload (h: min)
Overload on the layer of oil before the temperature rise
Load factor （℃）
18 24 30 36 42 48
1.05 5:50 5:25 4:50 4:00 3:00 1:30
1.10 3:50 3:25 2:50 2:10 1:25 0:10
1.15 2:50 2:25 1:50 1:20 0:35 ——
1.20 2:05 1:40 1:15 0:45 —— ——
1.25 1:35 1:15 0:50 0:25 —— ——
1.30 1:10 0:50 0:30 —— —— ——
1.35 0:55 0:35 0:15 —— —— ——
1.40 0:40 0:25 —— —— —— ——
1.45 0:25 0:10 —— —— —— ——
1.50 0:15 —— —— —— ——
2.2.3.2. Dry type transformer in the forced air cooling, under normal conditions, the
transformer output capacity can be increased by 50%, for a variety of
emergency overload overload or intermittent operation, the load loss and
impedance voltage increased considerably, does not allow long continuous
overload operation.
2.3. Transformer parallel operation
2.3.1. Transformer parallel operation should meet the following conditions :
a. The same transformer winding connection group;
12
b. The same as the transformer voltage ratio;
c. The transformer impedance voltage equal.
2.3.2. Transformer parallel operation should pay particular attention during the current of
each transformer, power distribution and trend of the distribution and so on. Under
normal circumstances the transformer does not allow long-term parallel operation.
2.3.3. Transformer overhaul of change over time inside and outside the cable and changing
the connection group, you must be approved before it runs in parallel phase.
2.4. Transformer insulation monitoring
2.4.1. Transformer overhaul measure before put into operation after the insulation resistance,
insulation resistance measurement using the voltage from 1000 to 2500 volts shake
table.
2.4.2. Transformer windings, cable and a circuit connected directly to the general per kV
insulation resistance not less than 1 megohm voltage. Measurement results with the
previous record for comprehensive comparative analysis, significantly lower if the
phenomenon, the reasons should be identified and reported level by level.
2.4.3. Dry type transformers, such as being unusually wet moisture condensation occurs,
regardless of how the insulation resistance, pressure test, or in its operational, you must
be dried.
2.5. Transformer inspection
2.5.1. Frequently to monitor the health of the transformer, meter reading once every hour,
such as the transformer in case of overload operation, it should be a half-hour meter,
transformer temperature records of each inspection tour in situ thermometer.
2.5.2. Transformer class less than twice the external examination. When an additional
inspection when the following conditions :
a. Before and after the closure of each investment;
b. Short-circuit fault occurred when the system should immediately check whether the
transformer burst, break off, shift, deformation, burn, burning smell and so on;
c. Transformer overload or failure of the cooling device.
2.6. Transformer and put into operation and outage
2.6.1. Transformer before operation should be done the following steps :
a. According to the transformer detailed examination of the contents of inspection
items, confirm the transformer in good condition;
b. Back and end the work ticket. Temporary ground wire, badges, temporary shelter
and other fields should be removed, insulation resistance measurement pass cover
restore permanent bar and badges;
c. Such as transformers to transform the work of over-fitting, tap position should be
checked to be correct. Tap position and recorded;
d. Start the cooling fan rotation direction check correct functioning;
e. Detailed examination of the first and second circuit and meet operational
requirements;
2.6.2. Transformers cast at full voltage mode, normally the high side should be together
(power side) switch, after the combined low pressure side (load side) switch, outages
and vice versa.
2.7. Transformer tap change
13
2.7.1. Dry type transformer tap adjustment after the loop to check the electrical integrity of
the bridge and three-phase resistance uniformity. Three-phase alternating current
resistance and the line between the difference was no more than 2%.
2.7.2. Will transform the situation and transform tap position entered on duty after the private
record book of records and for verification.
2.10. Standby transformer maintenance
2.9.1. All the hot spare in a transformer should be ready to put into operation, in accordance
with the normal operation of the equipment inspection tour. Special attention should
be dry-type transformers dirt and moisture conditions.
2.9.2. Cold standby transformer disabled a long time, insulation resistance should be
measured before the opening, after passing into operation. If the insulation resistance
compared with the previous initial value down to 50% of the media should be
measured loss of the transformer, the leakage current and the absorption ratio (R60 "/
R15") and to take samples for testing.
3. MOTOR OPERATING PROCEDURES

3.1. Auxiliary electrical equipment specifications and fuse with
3.1.1. Boiler equipment
Rated
Power Rated current Speed Insulation
No Name Motor type voltage Connection Factory
(kW) (A) r / min Class
(kV)
1 IDF Fan VR53BK2200 200 25.5 6 Y F
2 PAF fan VR39BK1600 200 25.5 6 Y F
3 SAF fan VR39BK1250 75 142.4 0.38 Y F
6 Feeder AO2D7144 1.1 2.75 0.38 B
7 Unloading pump Y132M2-6 5.5 12.6 0.38 △ B
8 Main steam valve (steam 1) YD2-100L2-4 2.2 7 0.38 B
9 Main steam valve (steam 2) YD2-100M2-4 1.1 4 0.38 B
10 Drum emergency dredging YD2-80M2-4 0.37 1.8 0.38 B
11 To the empty row YDF2-100L2-4 2.2 7 0.38 B
12 Fuel pump YB100L1-2 3 6.4 0.38 F
13 Slag cooler YVP903-4 1.1 3 0.38 F
14 Re turn fan 4 11 0.38
15 Main steam header door YDF-WF411A 4 11 0.38 △ B
3.1.2. Steam equipment
Rated Rated
Power Speed Insulation
No Name Motor type current voltage Connection Factory
(kW) r / min Class
(A) (kV)
1 Water Pump Y450-2 132 247.6 0.38 2975 Y F Xi'an
2 Condensate Pump Y180M-2 22 42.2 0.38 2940 △ B Linqing
3 Turning motor J160M1-8 2.2 9.9 0.38 700 B Anhui
4 AC electric pump Y250M-2 22 42.2 0.38 2950 Shandong
5 AC oil pump Y132S1-2 5.5 11.1 0.38 2900 Shandong
6 DC lube oil pump Z2-41 5.5 30.3 =220 3000 B Xi'an
7 Extraction electric door YDF-W322A 3 8.3 0.38 1378 Y F Jiangsu
8 Speed Motor VS-2 1.2 =220 2500 Shanghai
14
9 Drain pump Y160M-2 7.5 15 0.38 2930 △ B Hebei
10 Exit door to the pump YDF-WF-231A 0.75 3.4 0.38 1325 Y B Jiangsu
3.1.3. Column of table water equipment
Rated Rated
Power Speed Insulation
No Name Motor type current voltage Connection Factory
(kW) r / min Class
(A) (kV)
1 In addition to carbon fan Y132S1-2 3 6.4 0.38 2900 △ B
2 Demineralized water pump YJTG250M－2A 5.5 11.1 0.38 △ B
3 Intermediate pump YJTG200L－4A 15 30.3 0.38 △
4 Sewage pump Y200L2－2 15 30.3 0.38 2950 △ Linqing
5 Ammonia dosing pump JS7124 0.37 1.12 0.38 1440 Y E Fenghua
Jiangsu
Ammonia solution mixer Y80M1-4 0.55 1.5 0.38 1390 Y B
Beide
6 Regenerative pump Y132S2-2 5.5 11.1 0.38 2900 △ B Hebei
7 Dosing pump furnace Y90S-4 1.1 2.7 0.38 1440 Y B

Dosing Mixer Y80M1-4 0.55 1.5 0.38 1390 Y B
3.1.3. Fuel Equipment
Rated
Power Rated Speed Conne Insulation
No Name Motor type voltage Factory
(kW) current (A) r / min ction Class
(kV)
Zhejiang
1 # 1 Belt 160-6550 TDYN 11 22.6 0.38
Tongxiang
Zhejiang
2 # 2 belt 160-8050 TDY 11 22.6 0.38
Tongxiang
Zhejiang
3 # 3 Belt 160-6550 Y160L-4 15 30.3 0.38 1460 △ B
Wing
Coal crusher ring

4 Y355M2-8 90 167 0.38 740 △ F Hubei
hammer
5 Magnetic separator RCDB-8B 0.38 Zhenjiang
6 Efficient sub-screen 3X6 35.5 0.38
7 Electronic Belt
3.2. Motor running

3.2.1. Motor rated cooling air temperature, according to manufacturer rated nameplate
data required to run.
3.2.2. Normal operation of the provisions of the motor must not exceed the rated
nameplate capacity.
3.2.3. Motor coils and the maximum core temperature monitoring should comply with the
provisions of the manufacturer in any way, should not exceed this temperature.
When no manufacturer's requirement, can refer to the table values to monitor the
temperature of various parts of the motor and the temperature rise.
Motor maximum allowable temperature and temperature rise
15
Resistance Measurement (℃) Thermometer measurement (℃)
Insulation Maximum
Hot site Permissible Maximum allowable Permissible
Class allowable
temperature rise temperature temperature rise
temperature
A 95 60
Stator E 105 70
windings B 110 75
F 130 95
A 95 60
E 105 70
Stator core
B 110 75
F 130 95
A 75 40
Stator E 80 45
housing B 85 50
F 90 55
Bearing 80 45
Rolling 95 60
3.2.4. Motor rated voltage in the -5% to 10% change in operating within its rated output
unchanged.
3.2.5. Motor running at rated output, the phase difference between the voltage should not
exceed 5% of rated voltage, the phase difference between stator current should not
exceed 10% of rated current, and any phase current must not exceed Rating. In the
voltage unbalance should pay particular attention to the motor during operation of
the heat and vibration conditions.
3.2.6. When the ambient cooling air temperature is above 35 ℃ or lower than 35 ℃, motor
rated current should be decreased or increased in the following table :
25 And
Cooling air temperature (℃) 50 45 40 35 30
below
Decrease or increase the rated current (%) －25 －12.5 －5 0 ＋5 ＋8
3.2.7. Motor is running, measured in the vibration of each bearing should not exceed the
following data :
Rated speed (r / min) 3000 1500 1000 750 And below

Vibration Value (double amplitude,
0.05 0.085 0.10 0.12
mm)
3.2.8. Determination of the motor insulation resistance
16
3.2.8.1. 380 volts and 500 volts below the shake table for motor winding insulation
resistance measurement (which can be measured together with the cable),
its value is not less than 0.5 MΩ.
3.2.8.2. 10 kV high-voltage motors and above 1000 to 2500 V with measurement of
stator coils shake table (including the cable line) insulation resistance, and its
value is not less than 1 megohm per kilovolt.
3.2.8.3. Such as the failure of the insulation resistance measurement should be carried
out and report the value of a long drying, drying period of surveillance should
be strengthened.
3.2.8.4. To be measured before starting the motor insulation resistance value, and
should meet the above requirements. General Motors thermal shutdown and
start backup interval of not more than eight hours can be started without a
direct measurement of insulation resistance.
3.3. Monitoring and maintenance of motor
3.3.1. Check before starting
3.3.1.1. Motors and rotating parts of equipment, the work of the votes in the end all
be recovered, all of the temporary removal of security measures to restore
normal security measures.
3.3.1.2. Motor disconnect the power or drying device shall be removed.
3.3.1.3. Motor (including moving parts) or near the no debris, no work, housing ground
wire intact.
3.3.1.5. Check the motor driven mechanical part is ready and can start.
3.3.1.6. Measure the motor insulation resistance qualified.
3.3.1.7. Check the starter, on the winding motor, slip ring should pay particular
attention to the contact surface should be clean, brush and slip ring contacts
should close all the resistance should be starting rheostat access circuit, the
slip rings shorted device should be disconnected.
3.3.1.8. Switchgear, cables, current transformers, meters, junction boxes, control
boxes, emergency button and a secondary circuit should be intact.
3.3.1.9. Motor computer protection device properly.
3.3.2. Motor starting requirements
3.3.2.1. Motor stator temperature thermal state above 40 ℃, 40 ℃ following the cold
state. Under normal circumstances, squirrel-cage rotor motors to allow the
state starting in the cold twice, each time interval of not less than 5 minutes.
Starting in the hot state to allow time. Only start in dealing with incidents and
no more than 2 to 3 seconds, the motor can start once more.
3.3.2.2. Where the direct start of the motor, the starting current does not return within
15 seconds, or return after more than ratings, they should immediately cut off
the power, pinpoint the cause.
3.3.2.3. On a long motor starting time (starting time greater than 10 seconds) should
do most to reduce its number of open stop.
3.3.3. Motor running and maintenance of monitoring
3.3.3.1. Monitoring the motor current is more than allowable value, if more than they
should immediately report the value of a long, take measures to make the
current down to within the specified value.
3.3.3.2. Bearing oil temperature is normal.
17
3.3.3.3. Motor vibration is normal.
3.3.3.4. Motor sounds normal. Various parts of the temperature is normal.
3.3.3.5. On the wound rotor motor commutator and slip rings should be observed
brush is good, with or without spark. If spark generator operating procedures
should be maintained regarding the content of brush handle.
3.4 Maintenance of spare motor
3.4.1. Spare motor should be safe to switch the system on a regular basis the value of
insulation resistance measurements, such as insulation resistance decreased to below
the specified value, the value should be reported on duty longer. And to identify
reasons to be addressed (can be drying.) After the need of detailed records.
3.4.2. Spare motor power, protection, interlocks (as required) should be put into place, the
signal instructions should be good.
3.4.3. Spare motor For a long exit value reserve must be approved by consent.
3.5. Use the buttons accident
3.5.1. In general, the motor shut down the absolute prohibition of use of emergency button
must be used in emergency situations.
3.5.2. Accident button to apply the lid properly to prevent mistakenly touch, the lid should
be painted red, and indicate the name of the device operation.
3.5.3. Only in the event may use the emergency button the following circumstances :
a. Smoking occurs when motor fire, directly affect the safety of equipment or
produce brush strong vibration, will cause equipment damage.
b. When the equipment carried by the damage occurred.
c. In case of personal accident.
d. Immediately after using the emergency button to report the value of a long and
detailed record of running log.
e. Emergency button or device is put into operation before the action test should be
overhauled.
4. DISTRIBUTION EQUIPMENT OPERATING PROCEDURES

4.1. General
4.1.1. Distribution Equipment All the equipment name, number should be written clearly
and in accordance with the "electrical safety rules" require the establishment of
permanent cover bars and plates.
4.1.2. Outdoor distribution equipment to do when the weather changes in the inspection
of special items :
a. Windy day : lead should not have sharp swing, no loose joints off the mobile phone
phenomenon, no debris flying around and the high altitude and the possibility of
causing a short circuit.
a. Snow days : After the contacts in the snow should not have to immediately take
the steam melt or evaporate the phenomenon should be no conductive part of
the icicle.
c. Thunderstorm days ; casing and insulator flashover should be no signs of rupture,
and record the lightning counter the instructions to check whether the settlement
based on the phenomenon of architecture.
d. Foggy day: insulator should be no spark.
18
e. Climate upheaval: Check the direction of the oil equipment and fittings for
heating oil situation.
4.1.3. All power distribution equipment inside and outside the interval should be marked
with the name of the door, locked if necessary.
4.1.4. All indoor power distribution equipment, the joints should be coated with paint or
place display color temperature of film.
4.1.5. If the joint distribution equipment found in fever, should report the value of a long
and competent leadership, and immediately call the standby equipment, no spare
equipment and temporarily can not be a power failure, should strengthen the
inspection and ventilation equipment, fittings serious fever May reduce the current
operation. As invalid by the above treatment, the situation is increasingly serious
threat to equipment or personal security, the device should be disabled.
4.3. Circuit breaker operation
4.3.1. Breaker specifications
4.3.1.1. VCB related parameters:
No. Device Name Circuit Breaker Specifications Closing institutions
1 Generator switch VS1－12，630A，25kA Motor AC energy storage
2 Other Switches VS1－12，630A，25kA Motor AC energy storage
3
4
4.3.1.2. Automatic air switch, Intelligent switch

No. Device Name Switch Model Closing institutions
1 Station transformer low voltage side GSW1
Electrical energy
2 Standby power line GSW1
storage
3
4.3.2. Normal operation of teh voltage and current shall not exceed teh technical data
requirements.
4.3.3. All with a working voltage circuit breaker when not in the manual machines slow
points or slow together.
4.3.4. Breakers in the following cases only be allowed to use manual mechanical trip :
a. Personal equipment accident occurred or significantly endanger the safe
operation of the time;
b. Malfunctioning electrical sub-gate, and can not immediately repair.
4.3.5. 10 kV vacuum interrupter vacuum switch at the required useful life or open circuit
current breaking times, the need to replace the interrupter. Therefore, the situation
should be credited to the accident running trip records and records of protective
actions. Vacuum switch in the trip after a serious failure, such as the breakdown of
the vacuum interrupter, vacuum decreases, the trip has not yet reached the
required number of times also in need of replacement interrupters.
4.3.6. Check circuit breaker operation
a. Circuit breaker body should be clean, vacuum circuit breakers vacuum shield no
cracks;
b. The parts of the ceramic insulation for cracks, damage, degree of surface dirt, with
or without discharge traces;
19
c. Arc hood should be complete, the switch is no abnormal sound and abnormal
odor;
d. Casing, the connection point at the pile head and the conductor without
overheating, discoloration;
e. Linkage parts of crack-free operation, locking device should be good to start the
terminal good contact;
f. Position indicator should be consistent with the actual position switch;
g. Storage switch was shipped to meet the energy storage device is square.
4.3.7. When they find anomalies and found safety circuit breaker is not tripping, disconnect
the control power circuit breaker, and immediately inform the value of the length
and chief engineer.
4.3.8. KYN28-12 away Used switchgear design, grounding switch, the second plug, doors
and other parts of the chain, the operator must correct operation procedures, is
strictly prohibited without the time delay in the operation of force operations.
Operation must be in place, and the position indicator line.
Only vacuum circuit breaker in the OFF position, the grounding switch in the OFF
position, the trolley to work from the test location to location;
Vacuum circuit breaker is in OFF position only when the trolley to move trial from the
work place location;
Used in the test and only when out of position, the grounding switch to closing.
Used in the working position, the secondary plug is locked and can not pull out.
Only grounding switch in the closing position, following the switch cabinet door to
open.
4.4. Current transformer, voltage transformer operation
4.4.1. No circumstances shall the voltage transformer secondary circuit.
4.4.2. No circumstances allowed to open current transformer secondary and ground
should be good.
4.4.3. Current transformer, voltage transformer inspection before operation projects :
a. Exterior should be clean, all parts of the screw should be firm, casing without
damage;
b. Oil color and transparent, no broken glass, oil level and oil, the oil level in the
standard line;
c. Inner shell without leakage, oil leakage;
d. High and low voltage fuse good, close contacts;
e. A cable connection is good, no swing, and circuit phenomena;
d. Around the unit clean and free of legacy tools, appliances and other items.
4.4.4. Running in the current transformer, voltage transformer addition to the above
inspection items should be checked:
a. Vases should be clean no cracks, no defect and discharge phenomena;
b. Housing and secondary circuit grounding wire should be grounded;
c. internal sound normal, no overheating and discharge phenomena lead;
d. When the line is grounded for the ground to monitor the voltage transformer sound
is normal, with or without odor.
4.4.5. The main voltage transformer, voltage transformer parameters :
No. Device Name Yype

20
1
2 Excitation voltage transformer 3×JDZ-6，6.3/0.1KV
3 6.3kV bus voltage transformer 3×JDZJ-6，6.3/√3/0.1/√3/0.1/3kV
4 Generator voltage transformers 3×JDZJ-10，6.3/√3/0.1/√3/0.1/3kV
5 400V bus voltage transformer 2×JDZ-0.5，380/100V
6 Generator line current transformer cabinet LZZBJ9-10A1，1200/5A，0.5/10P10
7 6.3kV switchgear current transformer LZZBJ9-10A1， 0.5/10P10
5. RELAY PROTECTION AND AUTOMATIC DEVICES TO RUN
5.1. Normal operation, all the protection devices should be put into operation, there is no
dispatcher on duty orders and the value of long command, any set of protection devices
may not be out of operation or change its value.
5.2. Under normal circumstances, the factory mainly unprotected electrical equipment is not
allowed to run. In exceptional circumstances, the main equipment without protection
operation, must be approved by the competent production manager or chief engineer's
approval. If scheduling permits the device is a device, you need to report on duty
dispatcher record.
5.3. Relay setting value should be given notice of the whole subject. Operating personnel
monitoring devices shall not change the computer settings and protection setting.
5.4. Change the relay setting values of a written notice, and to open work sheet, the following
full-time security personnel. Under special circumstances, temporary change the
protection setting, you must have the value of the system dispatcher and long command.
5.5. Change the relay setting value of the temporary protection of the plate cut out, change
the setting value into clips, and setting specific to change the situation recorded in the
logbook.
5.6. Protection of the maintenance check, do not allow false touch panel computer
protection, computer protection device shall not open or remove the relay panel cover.
5.7. Following the changes to security staff to do the second line or protection drive test, you
must contact in advance and operation, and details the action the situation sound and
light signals.
5.8. Found in the operation of protective devices such as alarm or protective action should be
promptly reported to the value of the long, if the jurisdiction of equipment needed to
promptly dispatch duty to contact the dispatcher.
5.9. The operation of protective devices protective devices must identify the reasons for an
equipment check whether the exceptions. If a device without exception, should report the
work of electrical engineers check equipment, identify the cause and report before the
competent leadership of the device into operation.
5.10. Microcomputer protection configuration
Generator protection panel
Installation location Protection Type Device performance

Distribution / startup Transformer protection, monitoring
WCB-822
transformer switchgear and control
Section switch protection,
Section switch cabinets WXH-822
monitoring and control
21
Factory HV side of the Transformer protection, monitoring
WCB-822
switch cabinet and control
High Voltage Switchgear Motor protection, monitoring and
WDH-821
Motor control
400V standby power into
WBT-821 Self Input Device
the line of cabinet
Protection Type Main protection Manufacturer

WFB-821 Differential Percentage differential protection; CT
protection disconnection differential current alarm
Loss protection; composite voltage-current
protection
WFB-822 Backup
Negative sequence overcurrent protection; stator
protection XJ
ground fault protection
Zero sequence overcurrent protection; CT break;
PT break; overload alarm
Rotor one, two grounding protection
WFB-822 Generator control box
5.11. Distributed protection and monitoring device :

5.11.1. Charging conditions :
1. The working variable high and low side switch in the joint spaces;
2. Spare change high and low side switch in the sub-bit;
3. 400 V voltage of the sections of work;
4. Standby power supply has variable voltage high side.
After 15 seconds to meet the conditions, indicating "charging is complete. "
5.11.2. discharge conditions :
1. The spare change in the combined low-pressure side of the switch position;
2. Spare high side switch changes position in the joint;
3. Variable high voltage side power supply spare no pressure.
5.11.3. action cases :
1. First determine: a, the work of change switches gate; b, no current job change; c,
spare high side power supply voltage change
2. Prepared from the cast start time, tuning time, the work of the first jump variable
high and low side switches. Spare change and then close the high side switch
(spare change and the high side low side switches connected together to open,
and even jump), backup power line switch. Since the vote is successful, show "from
the cast successful ", otherwise display "from the vote failed. "
6. DC SYSTEM OPERATING PROCEDURES

6.1. DC operation of the system
6.1.1. DC system as a single bus segment.
6.1.2. Normal operation, 400V dual power loads such as switch rooms, 6.3kV switch room,
16.3kV power distribution room should be co-loop operation, or maintenance only in
the DC grounding allowed under special circumstances such as uncoupling loop.
22
6.1.3. Run duty should use computer monitoring device, record the required bus voltage
DC system, insulation monitoring the health situation and batteries.
6.2. Battery operation
6.2.1. Microcomputer control system according to set value of the DC charging
parameters, charge the battery automatically.
Normal VRLA battery charging process :
With 0.1C10A (set) constant current charging, the voltage reaches the setting value
(2.3 ~ 2.4) V × n (n is the number of single cell section), automatically converted to
constant voltage charging, when the charge current gradually decreases, reaching
0.01 CA (set), the computer start time, 3h automatically converted to floating charge
state after the operation voltage (2.3 ~ 2.4) V × n.
6.2.2. Normal operation of the floating charge state every 1 to 3 months, computer control
automatically transferred to constant current charging state of the VRLA battery to
charge the normal charging process.
6.2.3. When the power outage incident, when the charging device to stop working, the
battery through the step-down module, uninterrupted power transmission to the DC
bus, when the battery voltage falls below the alarm value setting an alarm
monitoring module.
6.2.4. AC resume transmission, the computer control automatically enter constant current
charging state of operation, according to the normal valve regulated lead-acid
battery charging process for charging.
7. THE GENERAL PRINCIPLES FOR DEALING WITH INCIDENTS

7.1. Dealing with incidents of the main tasks are:
7.1.1. Electrical Department should run accident under the leadership of the value of the
long, as soon as possible limit the development of the accident, the eradication of
the root causes of the accident, and to remove the risk of personal and equipment.
7.1.2. To use all possible means to maintain the equipment continues to run, to ensure that
the user's power supply, steam supply to normal. Necessary, try not directly damaged
by the accident increase the load on the unit.
7.1.3. As soon as possible users of electricity have been restored.
7.1.4. Adjust the operating mode to make it back to normal, in dealing with electrical
accidents, the first should be no guarantee that the auxiliary power supply.
7.2. In dealing with the accident, the operating personnel must remain in their jobs, and focus
attention on ways to maintain the equipment properly, quickly and correctly implement
the instructions of leadership. Only those receiving the direct leadership of the command,
or equipment for personal safety or integrity of a clear and immediate danger, the only
stop equipment operation, or to leave their posts.
7.3. If an accident at the shift change, and shift change procedures for the signature has not
been completed, the shift should remain in their own workplace to deal with accidents.
Before the resumption of normal operation mode, (or shift change in leadership before
issuing the order is not), the succession should the value of a long shift under the leadership
of the assistant's identity to help shift personnel to deal with accidents.
7.4. Accident, electrical duty personnel must deal with the accident in accordance with the
following order:
23
7.4.1. According to meters, signal operation instructions and protection of the external
signs of the situation and equipment, the overall situation of the accident.
7.4.2. If the threat of personal and equipment should be immediately managed to lift this
threat and, when necessary to stop the operation of equipment. If there is no threat
to human and equipment should make every effort to maintain or restore normal
operation of equipment. Special attention should be directly affected by the
damage to the equipment is not isolated to ensure their normal operation. Necessary
to activate the standby equipment.
7.4.3. Quick check identified the fault of the nature, location and scope, the correct
troubleshooting steps taken.
7.4.4. Such as the duty officer can not handle the power of their damaged equipment,
should be reported immediately to come to the leadership and timely maintenance
of assigned maintenance personnel.
7.4.5. In order to prevent the accident, you must take the initiative to deal with each stage
of the accident quickly and correctly report the value of long and agent.
7.5. In the event of an accident, should carefully monitor the meter and signal instructions.
Duty in troubleshooting, should the phenomenon of failure because of its development
and treatment through (especially the operation of the execution time and order),
recorded in detail in "Electrical squad shift relief record" within.
7.6. In dealing with the accident, all personnel must submit to the leadership of the value of a
long, long value may not have the operation command execution does not perform or is
not correct the situation. Treatment in the accident, where the implementation of the
value of the oral order of the length of the operation, are required to prepare a brief
recorded correctly and timely.
7.9. In some cases, in order to prevent the accident, the need for some emergency
operations, these operations can be executed first, and then report the value of long.
Following the operation, in any case, can not wait for the order dispatcher on duty, while
on duty without leave by the electrical execution:
7.9.1. Will report directly to staff the equipment life-threatening power outages.
7.9.2. To isolate the damaged equipment.
7.9.3. The operation of the equipment by the threat of injury, in accordance with the
provisions of incident handling procedures to be isolated.
7.9.4. When the bus voltage disappears, will be connected to the bus on the circuit
breaker opened.
7.9.5. When the auxiliary power when the full stop or part of the power to restore its power.
7.9.6. When a point of order not provided for in the signs of failure, and endanger the
safety of persons and equipment can be combined with their own practical
experience, combined with on-site practical, decisive treatment. And report the
situation step by step, and make detailed records.
8. GENERATOR ACCIDENT
8.l. Parallel asynchronous generator
8.1.1. Accident phenomena
a. Instantaneous stator current meter pointer to the direction of maximum impact.
b. Generating a strong impact on the occurrence of an abnormal sound, the unit
where a strong vibration.
24
c. Bus voltage drop, the rock meter.
8.1.2. Treatment :
a. If the turbine was no strong sound and vibration, can be shut down without
splitting.
b. A serious difference of splitting should be immediately shut down the generator for
external examination and internal examination through the peephole, if necessary,
open the generator cover the maintenance staff to check whether the
deformation of the stator winding end, and measure the insulation resistance.
c. Parallel search of the reasons causing the different (such as operator error,
synchronous circuit fault, etc.) and eliminate it.
d. If all in good condition after inspection and to seek the consent of the leadership,
then gradually boost (step-up from zero), normal, side by side with the system.
8.2. Generator or lose dramatic oscillation period
8.2.1. Accident phenomenon :
a. Generator stator current fluctuations, fluctuations than normal.
b. Connected to the generator stator voltage and the voltage on the same bus,
dramatic fluctuations in voltage is usually reduced.
c. Yes, reactive power fluctuations.
d. Frequency and generator speed fluctuated, issued a different sound generator,
the rhythm and tune the swing meter.
8.2.2. Treatment :
a. If the excitation device is not automatically adjusted when put into operation,
should increase the excitation current. Invalid if the increase in excitation current,
active load should be decreased in order to create favorable conditions for
resumption of the same period.
b. If the automatic adjustment of excitation device in operation, should reduce the
generator active load, in order to facilitate synchronous generator drag.
c. After the above measures taken, if after a certain time, the stator current swing is
still sharp, can not recover the same period, the generator will immediately
splitting.
8.3. Generator overload incident
a. Stator or rotor current exceeds the specified value.
b. Active power exceeds the specified value.
c. Issued overload signal.
d. The provisions of generator failure in overload :
In accident cases, to allow generator stator coil overload in the short run, while also
allowing the rotor coil corresponding overload. At this point the rotor and the stator
coil temperature can not exceed the allowable maximum temperature, at rated
turbine inlet temperature to allow short-term overload value and time requirements
as follows :
Overload factor 1.1 1.12 1.15 1.25 1.3 1.35 1.4 1.45 1.5
Allowed duration
60 30 15 5 4 3 2.5 2.1 2.0
(min)
25
For normal operation, the stator or rotor winding temperature is higher than the
generator should be limited to short-term load factor and time.
8.3.2. Treatment :
a. Note the current exceeds the allowable value of the elapsed time, and reduce
the excitation current, to reduce the stator current to the rated value; but late-
phase power factor shall not exceed 0.95, the voltage can not be less than 9450
volts.
b. If you can not reduce the excitation current to the stator current to the rated
value, you must reduce the active load of the generator until the stator current to
allow the value, and note should be made to the required value of the
temperature within the generator.
c. Overload run accident, should pay close attention to all parts of generator
temperature does not exceed the specified value.
8.4. Generator part of the temperature anomalies
a. Stator coil and the core temperature exceeds the rating, or when compared with
the same current value of the high temperature above 5 ℃.
b. Air inlet temperature higher than the normal value, or when compared with the
same current temperature more than 3 ℃ above.
8.4.2. Treatment :
a. Timely contact with the steam turbine drivers, check the air cooler out of the water
is normal, and the large valve opening to increase the amount of water.
b. Staff time to contact the thermal temperature measurement device is properly
checked, and sent people to assist in the inspection.
c. Strengthen the generator to monitor and adjust the stator and rotor current does
not exceed the specified value. Control the temperature does not exceed the
specified value.
d. Such as check processing invalid, then reduce the generator reactive power load.
e. If not normal, then reduce the generator active load until the temperature normal.
f. Comprehensive comparative analysis, confirmed that equipment problems, should
consult the leadership shut down quickly after treatment.
8.5. Generator into a tune camera operation
a. The aircraft issued the "main steam valve closed" signal.
b. Indicates the reverse active power, active energy reverse.
c. Increased reactive power instructions.
d. Reduce the stator current instructions.
e. Stator voltage, excitation voltage and excitation current direction normal
frequency of normal (normal turbine speed).
8.5.2. Treatment :
a. Turbine without receiving "machine danger" signal, before running out of
generators should not. The generator voltage should be maintained properly.
Contact with the driver, check the automatic main steam valve is closed.
b. If the automatic main steam valve is not closed, pending receipt of additional
load of the turbine can notice, increase the generator active load, the generator
from the condenser is running.
26
c. If the automatic main steam valve is closed, to be set to release drivers to re-open
the main steam valve automatically after the length ordered by the value of the
additional active load.
d. If the release is not on or automatically re-set the door can not open the main
steam, should report the value of long-running out of the generator.
e. If the "main steam valve closed" signal appears at the same time, another
"machine danger" signals, see the generator active load to zero, you should
immediately running out of generators.
f. "dangerous machinery" signal determined by the value of the long reset.
8.6. Generator Excitation loss
a. Indicate the excitation current is zero or near zero.
b. Reactive load to below zero.
c. Significantly increased stator current and swing.
d. Reduce the stator voltage and swing instruction.
e. Active indicate reduced.
8.6.2. Treatment :
a. The excitation device from automatic to manual and reduce the generator active
load, rapid recovery of excitation.
b. If you manually adjust the excitation is invalid, the generator should be running out
of load shedding to maintain idle.
c. Check the circuit between the exciter and excitation control part.
d. If the fault should be from zero to eliminate boost, side by side, connected with the
load.
8.7. Generator running in the individual measurements indicate disorders
Generator measurements indicate disorders.
8.7.2. Treatment :
a. If the individual measurement disorder should not adjust the aircraft immediately,
and should seek to monitor the generator with the other meter run, the correct
adjustments, troubleshooting. Necessary, then the temporary meter.
b. If power, reactive power, power rates, current indication disorders, the current
measurement should check whether there are broken or short circuit, the wiring is
loose, and immediately processed. In the case of current transformer failure, the
majority of measurements indicate disorders can not guarantee safe operation,
then stop treatment.
c. If it has power, reactive power meter, voltmeter, power rate or frequency indicates
abnormal, check whether the measured voltage circuit break, the availability of
loose wiring, voltage transformer first and second fuse is blown and processing.
8.8. Air cooler leakage
Air cooler surface water leakage, the ground wet.
8.8.2. Treatment :
a. Inspection Unit informed the turbine air cooler leakage and leakage brass plug.
b. According to leaks, if they can not maintain the generator running, you should
stop processing applications.
27
8.9. Generator or exciter fire
a. Generator, exciter coke smell smoke or fire.
b. Generating the measurement instructions shaking, indicating abnormal.
c. Issue ground signal generator.
d. Differential protection.
8.9.2. Treatment :
a. If the differential protection, generator main switch is tripped, immediately notify
the steam turbine drivers.
b. Notify the turbine by turbine operating procedures monitor the implementation of
fire.
c. To the trip, from the cast switch reset, automatically adjust the generator excitation
device removed.
d. Signal differential protection can only be determined by the value of the long-
reversion。
8.10. Can not afford to rise starting voltage generator
Field voltage and current no instructions, no indication of generator stator voltage.
8.10.2. Treatment :
a. Check rotating diode failure occurs.
b. Check the measuring circuit and measuring meters.
c. If, after overhaul voltage generator start-l can not afford to check the excitation
circuit is correct, the contact is good.
d. Overhaul, check the generator's field coil wire, if the received response to
positive and negative polarity switching.
8.11. Generator switches automatically trip
a. generator current, voltage and reactive power indicates zero.
b. accident audio alarm, flashing lights on switch
8.11.2. Treatment :
a. Notify the turbine emergency stop.
b. Immediately disable the automatic excitation regulator device, quickly fell to the
lowest excitation voltage position.
c. Will reset the trip switch.
d. To report to the director of scheduling and check the records of what protection
action.
e. If the differential protection, should be differential protection of generators and
electrical equipment within the scope of detailed examination, the device
external to the silent, light, smoke and other unusual situation, first determine the
point of failure the generator, and the action Check the protection device
malfunction. If upon inspection found no abnormalities, deputy general
manager or chief engineer by the competent consent, start the generator step-
up from zero. Step process is not normally found immediately stop, if not
abnormal, the generator can be incorporated into the power grid.
a. If the generator over-current protection action, should be within the scope of the
overcurrent protection device to conduct a comprehensive examination, if
28
found the problem in time, if not abnormal, then measure the insulation on the
generator, so the pilot. Normal, the director or the chief engineer agreed to
boost the generator from zero.
b. If officers mistakenly identified as belonging to touch, then turn notify the turbine,
generator step-up from zero.
8.14. 6.3kV generators and single phase systems:
8.14.1. Phenomenon :
a. Indicate different voltage three-phase, a phase voltage lower or close to zero,
the other two-phase voltage increases.
b. Send ground signal.
8.14.2. Treatment :
a. Return audio signal, reporting the value of long.
b. According to the instructions to determine the voltage, if the three-phase
unbalanced instructed to check whether the voltage transformer grounding the
first and second fuse fuse cause, if it is immediately eliminated. If two-phase
voltage increases, a phase close to zero, you should check whether single-
phase ground somewhere, if it is immediately try to eliminate.
c. Detailed examination of whether the odor generator house, if identified the
ground point in the generator house, you should stop treatment.
d. If the power in the 6.3kV bus identified the ground shall apply to shutdown or
stop processing. Such as the ground point in the 6.3kV devices, switching
devices should be managed to spare, and then stop treatment.
e. Grounding occurred as soon as identified and dealt with quickly, Yun Xu Jingzi
single-phase generator run time is half an hour. Can not find the point of failure
within half an hour, should report the competent leadership, reducing the load
down.
f. Bring along in dealing with safety equipment should be grounded and shall
comply with "electrical safety regulations" in the relevant regulations.
8.15. Excitation circuit point grounding
a. Rotor grounding protection alarm.
b. Window display shows a ground information.
8.15.2. Treatment :
a. Return audio signal, recording ground voltage, and report to the competent
leadership.
b. Check the visible part of the excitation circuit and found that the immediate
elimination of access site.
c. During the excitation circuit point grounding should be strengthened to monitor
the generator and exciter.
8.15.3. Rotor earth fault protection inputs
a. The judge has taken place excitation circuit point (metallic) ground.
b. Approved by the competent deputy manager or chief engineer into two ground
protection.
c. Adjust the balance resistance to balance the voltage meter reads zero.
d. Ground fault protection trip into two clips, the on duty recorded the complete
detail and time put into operation.
29
8.16. Generator rotor earth fault or short circuit level
a. Exciting current increases.
b. Stator excitation voltage and voltage drop, forced excitation may be action.
a. Reactive power meter indicates lower or higher power factor meter instructions
into phases.
d. Issued excitation circuit ground signal.
e. Excitation circuit f. smoke, fire or coke smell.
8.16.2. Treatment :
a. If the vibration does not exceed the allowable range with or without a sudden
increase of the phenomenon of excitation current, the value should be reported
after a long and gradually less dispatcher to contact the local load, splitting
down processing.
b. If the vibration exceeds the allowable range, minus the local part of the load
immediately, so that reduced vibration and excitation current within the
allowable range. If the vibration and excitation current can not be reduced to
allow the range or field circuit short circuit, they should immediately stop splitting.
9. TRANSFORMER ACCIDENT
9.1. Transformer overload exceeds the allowable value, should seek to reduce their load to
the allowable range.
9.1.1. Natural cooling or air-cooled oil-immersed transformer load factor and the
accident had allowed to run time (h: min)
Overload Ambient temperature (℃)

factor 0 10 20 30 40
1.1 24:00 24:00 24:00 19:00 7:00
1.2 24:00 24:00 13:00 5:50 2:45
1.3 23:00 10:00 5:30 3:00 1:30
1.4 8:30 5:10 3:10 1:45 0:55
1.5 4:45 3:10 2:00 1:10 0:35
1.6 3:00 2:05 1:20 0:45 0:18
1.7 2:05 1:25 0:55 0:25 0:09
1.8 1:30 1:00 0:30 0:13 0:09
1.9 1:00 0:35 0:18 0:09 0:05
2.0 0:40 0:22 0:11 0:06 ——
9.1.1. Dry transformer overload factor and the accident of time allowed to run
Overload factor 1.2 1.3 1.4 1.5 1.6

Allowed to run time
60 45 32 18 5
(minutes)
9.2. Transformer top oil temperature exceeds the allowable value

9.2.1. Check the transformer load, and compared with the past.
30
9.2.2. Check the transformer room ventilation fans and other cooling devices are working
properly.
9.2.3. Thermometer to check the accuracy of calibration.
9.2.4. If you can not judge the thermometer indicates the error should be appropriate to
reduce the transformer load to limit the temperature rise, and make it gradually to
the allowed limit.
9.2.5. After the examination was normal, transformer oil than usual under the same load
and temperature difference between room temperature up to above 10 0C or
transformer load the same, but the oil temperature is rising, it is considered a fault
within the transformer, should be discontinued Check transformer
9.3. Transformer oil level is not normal lower
9.3.1. If the light leakage caused oil should be added to supplement (and, as the oil
level, arrangements for eliminating defects.)
9.3.2. As a result of a lot of oil so the oil level decreases rapidly, the report should be
timely leadership. Power to eliminate defects when conditional, unconditional,
should take prompt security measures that inform the maintenance personnel live
fuel, this time may not be protected from the action of gas in the tripping action of
grafting on the signal.
9.4. Transformer oil level is too high, the reasons should be identified, and notify the
maintenance personnel put oil.
9.5. Transformer immediately disable the following circumstances
9.5.1. Internal sound big and uneven, with burst noise.
9.5.2. In the normal load and cooling conditions, the transformer top oil temperature is
not normal and rising.
9.5.3. The transformer malfunction caused oil pipe fuel injection pillow or explosion.
9.5.4. As a result of gas leakage relays can not see a serious oil or the oil level below the
minimum oil level indicating the scale, and can not see oil
Noodles.
9.5.5. Oil color change than even the oil within the carbon, the laboratory that the
serious deterioration of oil.
9.5.6. Casing serious damage and the discharge phenomenon.
9.6. Transformer Gas protection alarm
9.6.1. Such as the DC ground or gas relay good cause adverse secondary wire insulation,
gas protection should be a trip to the signal, reporting the value of long and
competent leadership, and to eliminate failure.
9.6.2. Such as an external examination was normal, the signal alarm when the
accumulation of gas, should identify the nature of the gas deal with the principles
of the following table.
Gas properties Fault nature Treatment

Colorless, odorless Air 1. Emit air
can not burn 2. Note that the next time
interval signal
3. Time to gradually reduce
and stop using gas
protection
31
Light gray, strong Transformer internal Disable external inspection
odor can burn insulation materials transformer
(paper or paper board)
malfunction
Yellow, burning Transformer internal fault Disable external inspection
problems wood transformer
Combustible The failure of oil Disable external inspection
black or dark transformer
gray
Note :
a. Identification of the gas in nature, to prevent the gas relay malfunction.
b. Should be identified quickly (because of the color to disappear after some time.)
c. Check whether the burning of gas, not to fire near the gas relay to the top (to
from 5 ~ 6cm).
d. If test results can not be identified as air, shall notify the chemical test the flash
point of oil, if compared with the last reduction of more than 5 ℃, should apply
for disabled transformer.
9.7. Transformer to switch tripping Heavy Gas
9.7.1. Have a spare transformer were quickly put into standby transformer,
9.7.2. Test the nature of methane gas in the relay to determine if the transformer internal
fault. If the transformer internal fault lines, maintenance should be discontinued. If
the external fault, and no obvious signs like the general examination, may re-enter
the running, but from the commonly used zero-input step-up method.
9.7.3. The case of a large number of oil spills caused by oil spills should be removed
quickly, and oil recovery operation.
9.7.4. If the gas protection malfunction, can be approved by the competent deputy
chief engineer of disabling gas or protection, continue to be put into operation the
transformer, but the ban also disable the transformer differential, speed off and
other protection.
9.8. Transformer fire
9.8.1. If not automatically trip, each side should immediately disconnect the power
supply.
9.8.2. Into standby transformer.
9.8.3. Disable the forced cooling equipment.
9.8.4. If the oil spills, while the transformer fire on the roof, you should put the throttle to
open lower, put the oil to the proper oil level. If the transformer internal fault on fire,
you can not put oil, to prevent serious transformer explosion.
9.8.5. By regulations require the use of fire extinguishing equipment.
10. Motor Accident
10.1. Motor accident trip, you should immediately start the backup motor, and then
check the reason for the trip, and promptly sent report on the handling charge.
10.2. Motor accident stopped, only through the inspection of electrical workers, and
permission to re-start.
10.3. In the following circumstances, shall immediately disable the motor :
10.3.1. Occurs need to immediately stop the motor personal accident.
10.3.2. Motor driven mechanical damage to the degree of risk.
32
10.3.3. Motor starting device or fire or combustion.
10.3.4. Motor is making an unusual sound or smell of burning insulation there.
10.3.5. Stator current to exceed the normal operation of the larger value.
10.3.6. Bearing temperature is too high and a lot of smoke.
10.3.7. The motor stator coils were flooded.
10.4. For important auxiliary motor, the motor has been found to maintain the run-time
exception but, you can first backup motor starter motor and then disable the fault.
10.5. Important auxiliary motor restart after trip
The case of important auxiliary motor, nor spare unit, allow no abnormal after
inspection, it will restart the motor has tripped once, but if they can not start one of
the following conditions :
10.5.1. Need to stop the personal accident occurred.
10.5.2. Motor driven mechanical damage.
10.5.3. The motor starter or a power line, there are obvious short-circuit or damage
to the symbol.
10.5.4. Motor trip and found a smoking burning smell and so on.
10.6. The motor starting, one of the following circumstances shall immediately stop the
motor :
10.6.1. Switch closing, the motor does not turn or exceed the specified starting time
can not go to normal speed.
10.6.2. Motor starting wind tunnel sparks and smoke.
10.7. The motor running current is suddenly increased or reduced to zero indicates the
value of a sharp decline in speed, sound anomalies
Fault motor should stop, and check the following :
a. The power voltage is too low.
b. The stator phase circuit is broken or a fuse blown.
c. Whether there is short circuit between the windings of the phenomenon.
d. Mechanical load is increased.
10.8. Overheated motor running, the current instructions properly, you should check:
10.8.1. Cooling system is working.
10.8.2. The ambient air temperature is increased.
10.8.3. Huigou motor if the ventilation holes blocked.
10.9. The motor running, where a strong shock, you should check:
10.9.1. Motors and brought machining centers are the same.
10.9.2. Static, if the rotor friction.
10.9.3. Bearings for damage.
10.9.4. Unit has lost balance.
10.9.5. Whether driven by mechanical damage.
10.10. Motor fire deal:
10.10.l. Immediately cut off the motor power.
10.10.2. Using carbon dioxide, carbon tetrachloride and the 1211 fire extinguishers.
11. Vacuum switch, isolating switches, lightning arresters, voltage transformers, current
transformers Accident
11.1. Refused to switch on the vacuum switch
11.1.1. Check the DC power supply voltage is normal, control fuse is intact.
33
11.1.2. Check the control switch and auxiliary contact operation conditions, the car
location is in place.
11.1.3. Check storage is normal, energy storage is the motor action. Judgement is
the control loop or switch mechanical transmission failure, and then notify the
maintenance treatment.
11.2. Vacuum switch refused to Trip
11.2.1. Check the DC power supply voltage is normal, operating fuse is intact.
11.2.2. If the protection action does not jump, check whether the input protect the
plate, and immediately sub-gate for manual operation.
11.2.3. If the remote operation fails, the gate should be local manual release points.
Manual release immediately after sub-gate sub-gate refused to identify the
reasons for switching, promptly notify the maintenance treatment.
11.3. Disconnecting switch failure or misuse
a. Contact with some heat discoloration
b. Breakdown or flashover insulator
c. If the pull-load errors or misuse of co-isolation switch, then there arc
phenomenon.
11.3.2. Treatment :
a. Through the disconnect switch to reduce the load current to lower the
temperature, according to an application under the jurisdiction of
suspended service and maintenance.
b. False combined with load isolation switch, in any case does not allow the
isolation switch is closed and then opened. Only after the circuit breaker off
before allowing the isolation switch mistakenly pulled together.
c. If the pull-load isolation switch error, if error opened the isolating switch
completely off, not allowed to pull the wrong switch and then close the
isolation. The circuit breaker should be disconnected.
d. If the porcelain signs of rupture or a discharge, you should apply for power
processing.
11.4. Arrester failure
a. A discharge sound arrester
b. Three relatively voltage imbalance
c. Broken ceramic insulation
11.4.2. Treatment :
a. Put on eye protection safety glasses and insulated arrester cleaning
appliances pull isolation switch on the surge arrester test or replaced.
b. The treatment must be carried out without the threat of thunderstorms.
11.5. Voltage Transformer
11.5.1. Phenomenon
a. Voltage, frequency, power factor, active and reactive power instructions
disorders, energy meter stop or go slow.
b. Issued by the voltage circuit break ground loops or voltage signal
c. A voltage transformer explosion, fire or smoke smell coke
11.5.2. Treatment
34
a. Failure to exit the low voltage transformer owned bus voltage protection to
prevent the expansion of the accident.
b. If voltage transformer insulation logistics out, smoke or smell of coke, put on
safety equipment should be immediately pulled knife or pull handcarts
voltage transformer, voltage transformer belongs to the case of generators,
should apply down treatment.
c. Voltage transformer on fire, they would first cut off the power, and with
special fire extinguisher (fire extinguishers should be maintained between
the body and live a safe distance.)
d. If the meter malfunction, check the low pressure side of the fuse is intact,
and with a voltage meter to measure the three-phase voltage meter
disorders identified the cause.
e. High-voltage fuse fuse 2 to 3 times continuously, immediately disable the
voltage transformer.
11.6. Current Transformer
a. Current, active and reactive power without direction or instruction disorders.
b. Meter stop or go slow.
c. Power factor meter indication is not normal.
d. Current transformer smoke, fire or coke smell.
e. Differential circuit disconnection signal issue.
11.6.2. Treatment :
a. If the generator fault current transformer belongs to immediately shut down
by the load splitting.
b. If the auxiliary current transformer failure of the system should be put into
standby power, backup power, without switching the auxiliary power wiring
trying to disable the device.
c. If the line belongs to the current transformer failure, should apply for power
processing.
d. If the current transformer fire, power failure should be handled immediately.
35

Manual Book Turbin Generator 1

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Indonesia's island of the three thermal power plant technology service management standards

2004-10 Published 2004-10 Implementation

1. Generator operating procedures

No. Name Parameters Remarks

1.1.2. Exciter technical specifications :

Vice exciter field Synchronous generator excitation

Main exciter field

Automatic voltage regulator

Main exciter is a three-phase synchronous generator, the static magnetic field,

Part Name Allowed temperature rise Measurement method

Department of bits Insulation resistance Measurement conditions

1.3.7. Temperature components :

1.4. Generator start, side by side, splitting :

2. TRANSFORMER OPERATING PROCEDURES

3. MOTOR OPERATING PROCEDURES

3.1.2. Steam equipment

3.1.3. Column of table water equipment

1 In addition to carbon fan Y132S1-2 3 6.4 0.38 2900 △ B

2 Demineralized water pump YJTG250M－2A 5.5 11.1 0.38 △ B

3 Intermediate pump YJTG200L－4A 15 30.3 0.38 △

4 Sewage pump Y200L2－2 15 30.3 0.38 2950 △ Linqing

5 Ammonia dosing pump JS7124 0.37 1.12 0.38 1440 Y E Fenghua

6 Regenerative pump Y132S2-2 5.5 11.1 0.38 2900 △ B Hebei

7 Dosing pump furnace Y90S-4 1.1 2.7 0.38 1440 Y B

3.1.3. Fuel Equipment

Coal crusher ring

5 Magnetic separator RCDB-8B 0.38 Zhenjiang

6 Efficient sub-screen 3X6 35.5 0.38

3.2. Motor running

Rated speed (r / min) 3000 1500 1000 750 And below

3.2.8. Determination of the motor insulation resistance

4. DISTRIBUTION EQUIPMENT OPERATING PROCEDURES

4.3.1.2. Automatic air switch, Intelligent switch

No. Device Name Yype

Generator protection panel

Installation location Protection Type Device performance

Protection Type Main protection Manufacturer

5.11. Distributed protection and monitoring device :

6. DC SYSTEM OPERATING PROCEDURES

7. THE GENERAL PRINCIPLES FOR DEALING WITH INCIDENTS

Overload Ambient temperature (℃)

Overload factor 1.2 1.3 1.4 1.5 1.6

9.2. Transformer top oil temperature exceeds the allowable value

Gas properties Fault nature Treatment

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