A

ISO 12944-2:1998(E)

Contents Page

1 Scope .............................................................................. 1

2 Normative references .............................................................. 1

3 Definitions ................................................................................ 2
4 Corrosion stresses due to the atmosphere, water and soil ........ 3
5 Classification of environments .................................................. 4

Annexes
A Climatic conditions .................................................................... 6
B Special cases ............................................................................ 7

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ISO 12944-2:1998
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15a2974ef945/iso-12944-2-1998

© ISO 1998
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced
or utilized in any form or by any means, electronic or mechanical, including photocopying and
microfilm, without permission in writing from the publisher.
International Organization for Standardization
Case postale 56 • CH-1211 Genève 20 • Switzerland
Internet [email protected]
Printed in Switzerland

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 © ISO ISO 12944-2:1998(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide
federation of national standards bodies (ISO member bodies). The work of
preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which
a technical committee has been established has the right to be represented
on that committee. International organizations, governmental and non-
governmental, in liaison with ISO, also take part in the work. ISO
collaborates closely with the International Electrotechnical Commission
(IEC) on all matters of electrotechnical standardization.

Draft International Standards adopted by the technical committees are

circulated to the member bodies for voting. Publication as an International
Standard requires approval by at least 75 % of the member bodies casting
a vote.
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International Standard ISO 12944-2 was prepared by Technical Committee
(standards.iteh.ai)
ISO/TC 35, Paints and varnishes, Subcommittee SC 14, Corrosion
protection of steel structures by protective paint systems.
ISO 12944-2:1998
ISO 12944 consists of the following parts, under the general title Paints
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and varnishes — Corrosion protection of steel structures by protective
15a2974ef945/iso-12944-2-1998
paint systems:

— Part 1: General introduction

— Part 2: Classification of environments

— Part 3: Design considerations

— Part 4: Types of surface and surface preparation

— Part 5: Protective paint systems

— Part 6: Laboratory performance test methods

— Part 7: Execution and supervision of paint work

— Part 8: Development of specifications for new work and maintenance

Annexes A and B of this part of ISO 12944 are for information only.

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ISO 12944-2:1998(E) © ISO

Introduction
Unprotected steel in the atmosphere, in water and in soil is subject to
corrosion that may lead to damage. Therefore, to avoid corrosion damage,
steel structures are normally protected to withstand the corrosion stresses
during the service life required of the structure.

There are different ways of protecting steel structures from corrosion.

ISO 12944 deals with protection by paint systems and covers, in the
various parts, all features that are important in achieving adequate
corrosion protection. Additional or other measures are possible but require
particular agreement between the interested parties.

In order to ensure effective corrsion protection of steel structures, it is

necessary for owners of such structures, planners, consultants, companies
carrying out corrosion protection work, inspectors of protective coatings
and manufacturers of coating materials to have at their disposal state-of-
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the-art information in concise form on corrosion protection by paint
systems. Such information has to be as complete as possible,
(standards.iteh.ai)
unambiguous and easily understandable to avoid difficulties and
misunderstandings between the parties concerned with the practical
implementation of protection work. ISO 12944-2:1998
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This International Standard — ISO 12944 15a2974ef945/iso-12944-2-1998
— is intended to give this
information in the form of a series of instructions. It is written for those who
have some technical knowledge. It is also assumed that the user of
ISO 12944 is familiar with other relevant International Standards, in
particular those dealing with surface preparation, as well as relevant
national regulations.

Although ISO 12944 does not deal with financial and contractual questions,
attention is drawn to the fact that, because of the considerable implications
of inadequate corrosion protection, non-compliance with requirements and
recommendations given in this standard may result in serious financial
consequences.

ISO 12944-1 defines the overall scope of all parts of ISO 12944. It gives
some basic terms and definitions and a general introduction to the other
parts of ISO 12944. Furthermore, it includes a general statement on health,
safety and environmental protection, and guidelines for using ISO 12944
for a given project.

This part of ISO 12944 describes the environmental impact on steel

structures. It covers structures exposed to the atmosphere as well as those
immersed in water or buried in soil. For different atmospheric
environments, a classification system based on corrosivity categories is
presented. Different environments for immersed and buried structures are
also described. All these environments are relevant to the choice of
protective paint systems.

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INTERNATIONAL STANDARD © ISO ISO 12944-2:1998(E)

Paints and varnishes — Corrosion protection of steel structures

by protective paint systems
Part 2:
Classification of environments

1 Scope

1.1 This part of ISO 12944 deals with the classification of the principal environments to which steel structures are
exposed, and the corrosivity of these environments. It

— defines atmospheric-corrosivity categories, based on mass loss (or thickness loss) by standard specimens, and
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describes typical natural atmospheric environments to which steel structures are exposed, giving advice on the
estimation of the corrosivity;

—
(standards.iteh.ai)
describes different categories of environment for structures immersed in water or buried in soil;

— gives information on some special corrosionISO 12944-2:1998

stresses that may cause a significant increase in corrosion rate or
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place higher demands on the performance of the protective paint system.
15a2974ef945/iso-12944-2-1998
The corrosion stresses associated with a particular environment or corrosivity category represent one essential
parameter governing the selection of protective paint systems.

1.2 This part of ISO 12944 does not deal with the classification of those environments that consist of special
atmospheres (for example those in and around chemical and metallurgical plants).

2 Normative references
The following standards contain provisions which, through reference in this text, constitute provisions of this part of
ISO 12944. At the time of publication, the editions indicated were valid. All standards are subject to revision, and
parties to agreements based on this part of ISO 12944 are encouraged to investigate the possibility of applying the
most recent editions of the standards indicated below. Members of IEC and ISO maintain registers of currently valid
International Standards.

ISO 9223:1992, Corrosion of metals and alloys — Corrosivity of atmospheres — Classification.

ISO 9226:1992, Corrosion of metals and alloys — Corrosivity of atmospheres — Determination of corrosion rate
of standard specimens for the evaluation of corrosivity.

ISO 12944-1:1998, Paints and varnishes — Corrosion protection of steel structures by protective paint systems —
Part 1: General introduction.

EN 12501-1:— 1), Protection of metallic materials against corrosion— Corrosion likelihood in soil — Part 1: General.

1) To be published.

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ISO 12944-2:1998(E) © ISO

3 Definitions
For the purposes of this part of ISO 12944, the following definitions apply in addition to those given in ISO 12944-1.

NOTE — Some of the definitions have been taken from ISO 8044:1989, Corrosion of metals and alloys — Vocabulary, as
indicated.

3.1 corrosivity: Ability of an environment to cause corrosion in a given corrosion system. [ISO 8044]

3.2 corrosion stresses: The environmental factors which promote corrosion.

3.3 corrosion system: System consisting of one or more metals and all parts of the environment which influence
corrosion. [ISO 8044]

3.4 climate: The weather prevailing at a given location or in a given area, as established statistically by
meteorological parameters recorded over a prolonged period.

3.5 atmosphere: A mixture of gases, and normally also aerosols and particles, that surrounds a given object.

3.6 atmospheric corrosion: Corrosion with the Earth's atmosphere at ambient temperature as the corrosive
environment. [ISO 8044]

3.7 type of atmosphere: Characterization of the atmosphere on the basis of the corrosive agents present and
their concentration. iTeh STANDARD PREVIEW
NOTE —
(standards.iteh.ai)
The main corrosive agents are gases (especially sulfur dioxide) and salts (especially chlorides and/or sulfates).

ISO 12944-2:1998
3.7.1 rural atmosphere: The atmosphere prevailing in rural areas and small towns, without significant
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contamination by corrosive agents such as sulfur dioxide and/or chlorides.
15a2974ef945/iso-12944-2-1998
3.7.2 urban atmosphere: The contaminated atmosphere prevailing in densely populated areas without significant
industry. It has moderate concentrations of pollutants such as sulfur dioxide and/or chlorides.

3.7.3 industrial atmosphere: The atmosphere contaminated by corrosive pollutants from local and regional
industry (mainly sulfur dioxide).

3.7.4 marine atmosphere: The atmosphere over and near the sea.

NOTE — A marine atmosphere will extend a certain distance inland, depending on topography and prevailing wind direction.
It is heavily polluted with sea-salt aerosols (mainly chlorides).

3.8 local environment: The atmospheric conditions prevailing around a constituent element of a structure.

NOTE — These conditions determine the corrosivity category and include both meteorological and pollution parameters.

3.9 micro-environment: The environment at the interface between a constituent element of a structure and its
surroundings. The micro-environment is one of the decisive factors in the assessment of corrosion stresses.

3.10 time of wetness: The period during which a metal surface is covered by a film of electrolyte that is capable
of causing atmospheric corrosion. Guidance values for time of wetness can be calculated from temperature and
relative humidity by summing the hours during which the relative humidity is above 80 % and, at same time, the
temperature is above 0 °C.

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© ISO ISO 12944-2:1998(E)

4 Corrosion stresses due to the atmosphere, water and soil

4.1 Atmospheric corrosion

Atmospheric corrosion is a process that takes place in a film of moisture on the metal surface. The moisture film
may be so thin that it is invisible to the naked eye.

The corrosion rate is increased by the following factors:

— an increase in relative humidity;

— the occurrence of condensation (when the surface temperature is at or below the dew point);

— an increase in the amount of pollution in the atmosphere (the corrosive pollutants can react with the steel and
may form deposits on the surface).

Experience has shown that significant corrosion is likely to take place if the relative humidity is above 80 % and the
temperature above 0 °C. However, if pollutants and/or hygroscopic salts are present, corrosion occurs at much
lower humidity levels.

The atmospheric humidity and air temperature in a particular region of the world will depend on the climate
prevailing in that part of the world. A brief description of the most important climates is given in annex A.

The location of the constituent element of a structure also influences corrosion. Where structures are exposed to
the open air, climatic parameters such as rain and sunshine and pollutants in the form of gases or aerosols affect
corrosion. Under cover, the climatic influences are reduced. Indoors, the effect of atmospheric pollutants is reduced,
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although a locally high corrosion rate caused by poor ventilation, high humidity or condensation is possible.
(standards.iteh.ai)
For the estimation of the corrosion stresses, an appreciation of the local environment and the micro-environment is
essential. Examples of decisive micro-environments are the underside of a bridge (particularly over water), the roof
ISO 12944-2:1998
of an indoor swimming pool, and the sunny and shady sides of a building.
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15a2974ef945/iso-12944-2-1998
4.2 Corrosion in water and soil

Special care shall be taken when considering structures that are partly immersed in water or partly buried in soil.
Corrosion under such conditions is often restricted to a small part of the structure where the corrosion rate can be
high. Exposure tests for estimating the corrosivity of water or soil environments are not recommended. However,
different immersion/burial conditions can be described.

4.2.1 Structures immersed in water

The type of water — fresh, brackish or salt — has a significant influence on the corrosion of steel. Corrosivity is also
influenced by the oxygen content of the water, the type and quantity of dissolved substances and the water
temperature. Animal or vegetable growth can accelerate corrosion.

Three different zones for immersion in water can be defined:

— the underwater zone is the area which is permanently exposed to water;

— the intermediate (fluctuating level) zone is the area in which the water level changes due to natural or
artificial effects, thus giving rise to increased corrosion due to the combined impact of water and the
atmosphere;

— the splash zone is the area wetted by wave and spray action which can give rise to exceptionally high
corrosion stresses, especially with sea water.

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4.2.2 Structures buried in soil

Corrosion in soil is dependent on the mineral content of the soil and the nature of these minerals, and on the organic
matter present, the water content and the oxygen content. The corrosivity of soil is strongly influenced by the
degree of aeration. The oxygen content will vary and corrosion cells may be formed. Where major steel structures
such as pipelines, tunnels, tank installations, etc., pass through different types of soil, soils with differing oxygen
contents, soils with differing ground water levels, etc., increased local corrosion (pitting) may occur due to formation
of corrosion cells.

For further details, see EN 12501-1.

Different types of soil and differences in soil parameters are not considered as classification criteria in this part of
ISO 12944.

4.3 Special cases

For the selection of a protective paint system, special stresses to which a structure is subjected and special
situations in which a structure is located shall also be taken into account. Both the design as well as the use of the
structure may lead to corrosion stresses not taken into consideration in the classification system given in clause 5.
Examples of such special cases are given in annex B.

5 Classification of environments

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5.1 Atmospheric-corrosivity categories

categories:
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5.1.1 For the purposes of ISO 12944, atmospheric environments are classified into six atmospheric-corrosivity

C1 very low ISO 12944-2:1998

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C2 low 15a2974ef945/iso-12944-2-1998
C3 medium

C4 high

C5-I very high (industrial)

C5-M very high (marine)

5.1.2 To determine corrosivity categories, the exposure of standard specimens is strongly recommended. Table 1
defines the corrosivity categories in terms of the mass or thickness loss of such standard specimens made of low-
carbon steel and/or zinc after the first year of exposure. For details of standard specimens and the treatment of the
specimens prior to and after exposure, see ISO 9226. Extrapolation of the mass or thickness losses to one year
from shorter exposure times, or back-extrapolation from longer times, will not give reliable results and is therefore
not permitted. The mass or thickness losses obtained for steel and zinc specimens may sometimes give different
categories. In such cases, the higher corrosivity category shall be taken.

If it is not possible to expose standard specimens in the actual environment of interest, the corrosivity category may
be estimated by simply considering the examples of typical environments given in table 1. The examples listed are
informative and may occasionally be misleading. Only the actual measurement of mass or thickness loss will give
the correct classification.

NOTE — Corrosivity categories can also be estimated by considering the combined effect of the following environmental
factors: yearly time of wetness, yearly mean concentration of sulfur dioxide and yearly mean deposition of chloride (see
ISO 9223).

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© ISO ISO 12944-2:1998(E)

Table 1 — Atmospheric-corrosivity categories and examples of typical environments

Mass loss per unit surface/thickness loss Examples of typical environments

(after first year of exposure) in a temperate climate (informative only)
Corrosivity
category Low-carbon steel Zinc Exterior Interior
Mass loss Thickness Mass loss Thickness
loss loss
g/m2 mm g/m2 mm
C1 < 10 < 1,3 < 0,7 < 0,1 — Heated buildings with
very low clean atmospheres,
e.g. offices, shops,
schools, hotels.
C2 . 10 to 200 . 1,3 to 25 . 0,7 to 5 . 0,1 to 0,7 Atmospheres with low Unheated buildings
low level of pollution. where condensation
Mostly rural areas. may occur, e.g. depots,
sports halls.
C3 . 200 to 400 . 25 to 50 . 5 to 15 . 0,7 to 2,1 Urban and industrial Production rooms
medium atmospheres, with high humidity and
moderate sulfur some air pollution, e.g.
dioxide pollution. food-processing plants,
Coastal areas with low laundries, breweries,
salinity. dairies.
C4 . 400 to 650 . 50 to 80 . 15 to 30 . 2,1 to 4,2 Industrial areas and Chemical plants,
high coastal areas with swimming pools,
moderate salinity. coastal ship- and
boatyards.
C5-I . 650 to 1 500 . 80 to 200 . 30 to 60 . 4,2 to 8,4 Industrial areas with Buildings or areas
very high high humidity and with almost permanent
(industrial) iTeh STANDARD PREVIEW aggressive
atmosphere.
condensation and with
high pollution.
C5-M (standards.iteh.ai)
. 650 to 1 500 . 80 to 200 . 30 to 60 . 4,2 to 8,4 Coastal and offshore Buildings or areas
very high areas with high with almost permanent
(marine) salinity. condensation and with
ISO 12944-2:1998 high pollution.
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NOTES
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1 The loss values used for the corrosivity categories are identical to those given in ISO 9223.
2 In coastal areas in hot, humid zones, the mass or thickness losses can exceed the limits of category C5-M. Special precautions must
therefore be taken when selecting protective paint systems for structures in such areas.

5.2 Categories for water and soil

For structures immersed in water or buried in soil, corrosion is normally local in nature and corrosivity categories are
difficult to define. However, for the purpose of this International Standard, various environments can be described.
In table 2, three different environments are given together with their designations. See 4.2 for more detail.
NOTE — In many such situations, cathodic protection is involved and this should be borne in mind.

Table 2 — Categories for water and soil

Category Environment Examples of environments and structures

Im1 Fresh water River installations, hydro-electric power plants
Im2 Sea or brackish water Harbour areas with structures like sluice gates, locks, jetties;
offshore structures
Im3 Soil Buried tanks, steel piles, steel pipes