Mexico Disaster
Mexico Disaster
Mexico Disaster
Mexico Disaster:-
Introduction:
The San Juanico disaster was one of the deadliest industrial disasters in
world history The San Juanico disaster was an industrial disaster caused
by a massive series of explosions at a liquid petroleum gas (LPG) tank
farm in San Juanico, Mexico (outside of Mexico City, Mexico) on 19
November 1984. The explosions consumed 11,000 m3 of LPG,
representing one third of Mexico City's entire liquid petroleum gas
supply. The explosions destroyed the facility and devastated the local
town of San Juan Ixhuatepec, with 500–600 people killed, and 5000–
7000 others suffering severe burns.
The incident took place at a storage and distribution facility (a
"terminal") for liquified petroleum gas (LPG) belonging to the multi-
state enterprise, Petroleos Mexicanos (PEMEX). The facility consisted of
54 LPG storage tanks; 6 large spherical tanks (four holding 1,600 cubic
metres (57,000 cu ft) and two holding 2,400 cubic metres (85,000 cu ft))
and 48 smaller horizontal bullet shaped tanks of various sizes. All
together the tanks contained 11,000 cubic metres (390,000 cu ft) of
a propane/butane mixture at the time of the accident
HOW IS LPG MADE? WHAT IS THE PRODUCTION PROCESS?
LPG IS MADE during natural gas processing and oil refining.
LPG is separated from unprocessed natural gas using refrigeration.
LPG is extracted from heated crude oil using a distillation tower.
This LPG can be used as is or separated into LPG products three primary
parts: propane, butane and isobutane.
It is stored pressurised, as a liquid, in cylinders or tanks.
The Fire:-
At 5:40 a.m., the cloud reached the flare and ignited, resulting in
a vapor cloud explosion that severely damaged the tank farm and
resulted in a massive conflagration fed by the LPG leaking from newly
damaged tanks. Just four minutes later, at 5:44 a.m., the first tank
underwent a BLEVE (Boiling Liquid/Expanding Vapor Explosion). Over
the next hour, 12 separate BLEVE explosions were recorded. The fire
and smaller explosions continued until 10 a.m. the next morning. It is
believed that the escalation was caused by an ineffective gas detection.
The town of San Juan Ixhuatepec surrounded the facility and consisted
of 40,000 residents, with an additional 61,000 more living in the hills.
The explosions demolished houses and propelled twisted metal
fragments (some measuring 30 tons) over distances ranging from a few
meters to up to 1,200 metres (3,900 ft). The explosion shock wave
destroyed a range of 5 km-7Km of houses and businesses at various
level. Windows were found destroyed at 10 km due to the blast wave.
Much of the town was destroyed by the explosions and ensuing fire,
with the current statistics indicating 500 to 600 deaths, and 5,000–7,000
severe injuries. Radiant heat generated by the inferno incinerated most
corpses to ashes, with only 2% of the recovered.
Practical Lessons:-
Establish a safety philosophy and emergency procedures including
training, drills, and exercises.
Perform a site assessment in line with API RP 752 and 753.
Vapor cloud explosions receive much attention, but Mexico City
demonstrated that BLEVEs are an equally important hazard to be
considered - CCPS (see reference below) provides methods for
evaluating BLEVE hazards.
Apply principles of risk-based design, but understand worst-case
consequences and plan accordingly.
Prevent or limit escalation to adjacent hazards (ie domino effect),
preferably by separation and then fire protection.
Provide and test designated emergency access and egress routes
suitable for emergency services and to allow people to escape.