Electrostatic Comb Drive Levitation and Control Method
Electrostatic Comb Drive Levitation and Control Method
Electrostatic Comb Drive Levitation and Control Method
DECEMBER 1992
Fig. 2. Cross section o f the potential contours (dashed lines) and the elec-
tric fields (solid lines) of a comb finger under levitation force induced by Both (2) and (3) will be used extensively in the following
two adjacent electrodes biased at I positive potential.
discussions on vertical transfer function and vertical res-
n 2n
onance.
I
0.15 \ :-4v
1-w
I
!
B. Vertical Transfer Function
The total vertical force acting on the comb fingers in-
cludes the levitation force, FL. and the passive restoring
I 0.10 spring force, Fk, generated by the mechanical suspensions
P of the system, as illustrated in Fig. 4. The vertical dc
0.05 transfer characteristics can be evaluated by solving
i Fnet = Fz - Fk = 0, (4)
f 0.00
L where F,,, is the net force acting on the movable comb
finger, and
-0.05
Fk = kzZ, (5)
-0.10
where k, is the vertical spring constant. Substituting (2)
0 0.5 1 1.6 2
ladtatlo. 11-
and (5) into (4). ,we have
Fig. 3. Simulated levitation force density versus vertical position under
different biasing voltages. Finger dimensions are 2 pm thick X 4 pm wide;
nominal separations from the substrate and the drive electrodes are 2 pm.
Solving for in terms of V, yields
at different dc bias voltages, Vp [VI.Fig.'3 is the simu-
lation results of a 4-pm-wide X 2-pm-thick comb finger zoYr v:
z= (7)
excited by two identically sized electrodes situated 2 pm kzzo + Yzv:'
away from both sides of the finger, and 2 pm above a Figure 5 is a plot of this equation by assuming a value
grounded substrate. There are several important obser- of 86 nN-pm-' for k, [see (27)] and 720 pm for Ax to
vations from this simulation. First, the stable equilibrium yield a value of 1.25 n N . V 2 for rz(18 fingers on each
levitation, ~0 (1.22 pm for this case), is the same for any of the two comb drives and a 20 pm finger overlap). The
nonzero bias voltages. Thus, in the absence of a restoring initial slope of the curve is largely dependent on yrrwhich
spring force, the movable comb fingers will be levitated determines the threshold voltage where levitation reaches
to ~0 upon the application of a dc bias. Second, given z, 90% of the maximum, and the asymptotic value ap-
e
F is proportional to the square of the applied dc bias,
V,. And at any Vp, F,, is roughly proportional to (q - z ) proaches.,z, Therefore, in certain applications where ver-
tical levitation is undesirable, both yZ (which can be in-
as long as z is less than q.Thus terpreted as the sensitivity of levitation to the applied
voltage) and q (the equilibrium levitation in the absence
of returning spring force) should be minimized. The
method to control vertical levitation is discussed later in
this paper.
C. Vertical Resonant Frequency
where the constant of proportionality, ys (1.73 x lo-' In this subsection, we consider the case where the re-
nN-prn-'.V-' for this case), is defined as the vertical sonators are not damped vertically, such as for the case
drive capacity per unit length. If Ax is the comb-finger- of vibrations in vacuum. In the absence of damping, the
___- - ~- -
Rsproduced with psrnission Or copyright m r . Furthsr reproduction p r o h i b i t d .
I72 JOURNAL OF MlCROELECTROMECHANlCAL SYSTEMS. VOL. I. NO. 4. DECEMBER 19'32
1.2
-
10.8
3I 0.6
where
(9)
This relationship can be linearized by assuming that vD(t) If we further assume that the input drive vd(t) is sinu-
= V, +
c i d ( r ) and z(r) = 2, + td(t), where V, >> ud(r) soidal, e.g.. U,&) = A sin ( w t ) . then the resulting output
and Z, >> zd(r). It is further assumed that v D ( t ) and z ( t ) is given by
are continuously differentiable. Expanding F, in a Taylor
series about the operating point (V,, 2,) and retaining only zd(r) = B sin (at + $1, (19)
the linear terms yields
where, through standard Laplace transformation analysis,
B = lH(jw)IA, (20)
TAN0 el al.: ELECTROSTATIC COMB DRIVE I73
3.5
2.5
f a
i.5
0.5
Gi-oulM pcm
0 Fig. 7. Cross seclion of the potential contours (dashed lines) and the elec-
D 10 20 90 40 tric fields (solid lines) rmund a movable comb finger when differential dc
Apmvaly. m bias is applied to the two adjacent electrodes.
-
Pig. 6. Theoretical ftcquency ratio (wl/oo) versus dc bias (V,) based on
(17). with ye 1.25 nN-V-*. k: = 86 nN-pm-’. and ~0 = 1.22 pm.
and
G
H(jo) =
kcq - Mu2*
Note that since no damping is assumed, ( H ( j o ) (is infi-
nite at w = wl and
0 f o r o c w1
m=[ -x f o r o > wI.
(23)
In any real system some damping will exist, such that the
resonant amplitude is finite, and the phase transition is Pig. 8. Cross section of the potential contours (dashed lines) and the elec-
continuous. tric fields (solid lines) around a movable comb finger when differential dc
The previous discussion shows that the comb can be b u s is applied to the two adjacent elestrodcs and the striped ground con-
ductors.
used to control the vertical resonance. In the case where
the vertical mechanical spring constant of the suspension
is very close to the lateral one, i.e., k, = k,. the undesir-
able simultaneous excitation of both vertical and lateral
modes of motion is conveniently avoided, since the dc
bias shifts the vertical resonant frequency.
is suppressed by over an order of magnitude compared where k, is the lateral spring constant, L is the length of
with the original biasing scheme. the folded beam (400 pm),Mp is the plate mass, M, is the
This technique results in a stable system. In contrast, it mass of the outer connecting trusses, and M b is beam
is difficult to achieve stability if one attempts to counter- mass. The moment of inertia of the supporting beams with
act the levitation force with an attractive force on the bot- respect to z (I,) is given by [ 131
tom of the movable fingers by driving the underlying elec-
trodes, because of the strong tendency to pull in the fingers
and collapsing them to the substrate.
I: = s x 2 dA = -
h (U
48
Therefore, E can be expressed as
+ b)(a2+ b’). (25)
HI. EXPERIMENTAL
TECHNIQUES 8r2f:L3(Mp + iM, + $Mb)
E= (26)
h(a + @(a2 + b2)
*
Levitation amplitudes are recorded from low-voltage
SEM pictures at various dc biases on the combs. All Using a plysilicon density of 2.3 X lo3 kgsm-’, the
structures are wired together to make possible the mea- value for Young’s modulus is found to be 150 GPa for
surement of a number of structures in a single SEM ses- this process run, which is consistent with earlier results
sion. The angle of tilt and the magnification are fixed for [l], [2]. The vertical spring constant is evaluated as
comparison between different structures. VerticaI dis-
placements are evaluated by accurately measuring the 24E1,
k:=-=
2h3(u2 + 4ab + b2)E
SEM images with a set of standard line widths. Since the L3 3t3(a + b)
planar geometries of the structures are well defined and
the amount of etching undercut of the structural polysili- = 86 nN-pm-’. (27)
con can be measured accurately with optical technique, Finally, with this equation, the levitation force can be
the amount of levitation can be inferred accurately by found as
comparing the dimensions in z with those in x and y. This
technique yields an uncertainty level of around 300 A F, = k,Az. (28)
relative to the planar dimensions, as indicated with the where Az is the vertical displacement.
error bars in Figs. 10, 13, and 14. All the prototype de-
vices are designed with 400-pm-long folded-beam sup- IV. EXPERIMENTAL
RESULTS
pons to provide compliance in both the out-of-plane ( 2 ) A. DC Levitation Results
and the lateral (x) directions. The polysilicon film thick-
ness of the device under test is measured to be 1.94 pm. Levitation is first measured by applying a voltage of 0
Due to difficulties with the plysilicon plasma etching to 25 V to all drive fingers on a prototype with 18 movable
process, the cross section of the suspension is slightly comb fingers and 19 fixed drive fingers, the result of which
trapezoidal, with the width at the top of the beam a = 2.2 is plotted in Fig. 10. Fig. I 1 is an SEM of a comb struc-
pm and the width at the bottom b = 2.8 pm. The finished ture levitated under a 10 V dc bias. Note that the voltage-
comb finger dimensions are 4.2 pm wide on top and 4.8 contrast effect inside the SEM causes the drive fingers at
prn on the bottom, with an overlap length between the a higher potential to appear darkened. The vertical dis-
finger and the driving electrodes of 20 pm. The gap be- placement increases with applied voltage and reaches an
tween the drive electrodes and the comb fingers varies equilibrium near 20 V, where the attractive forces be-
from 1.8 p n near the top surface to 1.2 pm near the bot- tween the displaced interdigitated fingers offset the attrac-
tom. The structures are separated from the substrate by a tive forces induced on the top surfaces of the movable
nominal 2 prn distance, the original thickness of the sac- fingers.
rificial layer. The striped ground planes are similar to The initial negative deflection for a grounded comb,
those illustrated in Fig. 8, and can be biased accordingly. shown in Fig. 10. cannot be attributed to gravity. With
The structures are first resonated laterally to evaluate the test chip at a tilt angle of 7’ from vertical, the com-
Young’s modulus, E, from the measured resonant fre- ponent of the gravitational force normal to the substrate
quencies using Rayleigh’s method [l], [2]. The same is only 0.09 nN. whereas the force required to cause the
value for Young’s modulus is then used for the vertical- initial deflection is 5.9 nN. Nor can there be any built-in
motion calculations based on the assumption that polysil- stress substantial enough to have caused the deflection. A
icon is materially isotropic. The expression for lateral res- structure with one of the two anchors deliberately de-
onant frequency of the test resonator was derived in [3] stroyed and thus free of built-in stress showed even more
and [12], with the following result: zero-bias deflection inside the SEM. Charging effects in
the exposed underlying dielectric films between the inter-
digitated striped ground plane are a likely source of this
offset displacement. With a constant supply of energetic
electrons inside the SEM, it is possible that the trap-charge
density reaches an equilibrium balanced by the relaxation
rate. In order to investigate this hypothesis, we simulated
TANG U 41.: ELECTROSTATIC COMB DRIVE I75
400
300
200
2 Iml
100
f'
Fig. 12. Cross section of the potential contours (hairlines) and the electric
0 fields (solid lines) of a grounded system with an evenly distributed trapped
charge in the silicon nitride layer.
.loot I I I I
charge density should be treated as a lumped parameter
0 5 10 15 20 2s
AppUed voltage M representing the ner fixed-charge effect. If further inves-
Fig. 10. Measured levitation of an 18-finger comb as a result of applying tigation is needed, it is possible to verify this initial ob-
a common voltage to all drive electrodes. servation by optical technique, avoiding the undesirable
charging inside the SEM.
To account for this trap-charge-induced deflection, we
introduce the term F, as the total trap charge force:
F, =
B
-
(z + d)"
where d is the nominal offset of the structure from the
substrate and p is the constant of proportionality, simu-
lated to be 23.6 nN.pm2. Equation (29) is exact for a
layer of trapped charge between a conductor and a ground
plane. To account for the partial shielding from the ground
strips and fringing-field effects, the power of the denom-
inator in (29) may be adjusted. The term F, is now added
to (4) as
Fig. 11.
- 4 pm
SEM of an 18-finger comb levitated under 10 V dc bias. Note.that
F,, = F, - Fk - F,.= 0.
Equations (2) and ( 5 ) are combined with (29) to substitute
the terms in (30). yielding an implicit function as follows:
(30)
the drive fingers, because of the positive bias. appear darkened in the SEM.
1
I I I I
- 4pm
Fig. 15. SEM of an 18-fingercomb under f 10 V balanced dc bias on the
5 10 15 20 25 alternating drive fingers, indicating almost no levitation. Note that fingen
Applled voltage M at higher potentials appear darkened due to voltagecontrast effect in the
Fig. 13. M e a s u d and calculated levitation of the IS-finger comb.
SEM .
TABLE I plitude after stopping the drive. The Q for all the struc-
COMPARISON BETWEEN
7: AND 7,
tures tested in vacuum is close to 50 0oO. which is the
7: at z = 0 rx same as the lateral Q in vacuum. However, it is found
TY Pe kO.04 nN-V-' i 0 . M nN.V-' that vertical resonance can be excited over a range of f 10
Unbalanced I .7 0.58
Hz of the resonant frequencies, which, if the system were
Balanced 0. I 1 0.36 linear, would have put the values for Q in the range of
250 to 500. This apparently excessive f3 dB bandwidth
Reduction ratio 16:1 'A:' may be due to the highly nonlinear function of vertical
resonant frequency on the drive voltage. Since the vertical
position is also a function of the applied voltage, the large
vibration amplitude of 2 pm peak-to-peak indicates that
the vertical resonance is in the nonlinear region even at
an ac drive level of 50 mV. Nevertheless, the excellent
fit of the linear theory with the experimental results veri-
fies the usefulness of the frequency-shifting phenomenon
as a way to control vertical resonant frequency.
V. CONCLUSIONS
We have successfully modeled and experimentally in-
vestigated both dc and ac levitation induced by electro-
static-comb drives by direct tests in an SEM,which pro-
vides insights into designing structures for controlled out-
of-plane motions. The best levitation suppression is ob-
tained by alternating the electrodes at every comb finger
- 4 pm
Fig. 16. SEA4 of an 18-finger comb driven into vertical resonance under a
with a striped ground plane underneath the comb struc-
ture. Levitation can be further reduced by designing struc-
tures with vertically stiff suspensions. If controlled levi-
50 mV ac drive on top of a 5 V dc bias. tation is desired, soft suspensions can be used together
with ratioed differential and common mode voltages ap-
plied to the two electrodes. Decoupling of vertical and
lateral resonant, modes can be achieved by simply apply-
3
ing a dc bias to the drive electrodes.
ACKNOWLEDGMENT
The authors wish to thank C. Hsu and the staff at the
Berkeley Microfabrication Laboratory for their assistance
2 in the fabrication process. The discussions on dielectric
trap charges with Prof. J. Chung (Massachusetts Institute
of Technology) and Prof. M.Aslam (Michigan State Uni-
versity) are gratefully acknowledged.
1
REFERENCES
[l] W. C.Tang. T.-C. H.Nguyen. and R. T. Howe. "Laterally driven
polysilicon resonant microstructures," Sensors and Acruators, vol.
20. pp. 25-32. 1989.
[2]W. C. Tang, T.-C.Nguyen. M. W. Judy, and R. T. Howe. "Elcf-
0 6 10 15 20 tmstatictomb drive of lateral polysilicon resonators," in Proc. 5th
h r . Conf. Solid-state Sensors and Actuators (Transducers '89) (Mon-
Applted voltege M IRUX), vol. 2. JUM 25-301989. pp. 328-331.
Fig. 17. Measured and fitted vertical resonant frequencies of the 18-finger [3] W. C. Tang. "Electrostatic comb drive for resonant sensor and ac-
comb as a function of dc bias. The zero-bias resonant frequency, oo, is tuator applications." Ph.D. thesis, Dept. EECS, Univ. California,
extrapolated to be 4.69 kHz. Bc&elcy. Dec. 1990.
[4] R. A. Brennen, A. P. Pisano, and W. C. Tang. "Multiple mode mi-
cromechanical resonators." in Proc. IEEE Micro Elecrro Mech. Syst.
The vertical quality factor, Q,is evaluated using a time- Workshop (Napa Valley, CA), Feb. 1990, pp. 9-14.
[ 5 ] M. G . Lim, J. C. Chang, D. P. Schultz. R. T. Howe. and R. M.
domain method: White, "Polysilicon microstructures to characterize static friction,"
in Proc. IEEE Micro Elccrro Mech. Sysr. Workshop (Napa Valley,
Q = 1.43Atf, (33) CA), Feb. 1990, pp. 82-88.
161 C . 4 . Kim, A. P. Pisano. R. S. Muller, and M.0 . Lim, "Polysilicon
where f,is the resonant frequency and A t is the time for microgripper," in Tech. Dig. I€€& Solid-Stare Sensor and Actualor
the resonance to decay from 90% to 10% of the full am- Workshop (Hilton Head, SC), June 1990. pp. 48-51.
_ _ _ ~ . _ . .. . -----..- -
(71 W. Yun. R. T. Howe. and P. R. Gray. “Surfax micromachined. Martin G. Lim received the B.S.M.E. degree in
digitally force-balanced accelerometer with integrated CMOS dctec- 1987 from the Univenity of California at Berke-
tion circuitry.” in Tech. Dig. IEEE Solid-State Sensor and Acruaror ley. Later he joined the Berkeley Sensor and Ac-
Worhhop (Hilton Head, SC), June 1492, pp. 126-131. tuator Center and completed his M.S.in 1990.
[8] A. P. Pisano. *‘Raonant-stmcture micromotom,” in Proc. lEEEMI- He is currently a member of the rescarch staff
cro Elcctro Mcch. Syst. Workshop (Salt Lake City, UT), Feb. 1989. at Xerox Palo Alto Research Center working on
pp. 44-48. acourtic ink printing. His responsibilities include
191 Y.-C. Tai. L.-S. Fan. and R. S. Muller, “IC-processed micro-mo- reseanh and development in micromechanical
tors: design, technology and testing,” in Proc. lEEE Micro Uccfro systems and their fabrication pnxles~es.
Ucch. Syst. Workshop (Salt Lake City. UT). Feb. 1989, pp. 1-6.
[IO] M. Mehregany. P. Nagarknr. S. D. Senturia, and J. H. Lang, “Op-
eration of microfabricated harmonic and ordinary side-drive motors,”
in Proc. IEEE Micro Ekctro Mcch. Sysr. Worhhop (Nap. Valley.
CA), Feb. 1990, pp. 1-8.
[Ill Ansoft Corp.. 4 Station Square. 660 Commerce Court Bldg., Pitts-
burgh, PA, Maxwell Solver, Electrostatic Package.
1121 W. C. Tang, M. 0 . Lim. and R. T. Howe, “Electrostatically bI-
anced comb drive for controlled levitation,” in Tech. Dig. IEEE Solid-
Stare Sensor and Acruntor Workshop (Hilton Head, SC), June 1990.
pp. 23-27.
[I31 J. M. G ~ Rand S. P. Timoshenko. Mechanics of Marcriafs. 2nd ed.
Belmont: Wadsworth, 1984.
1141 S. M. Szc. Physics ofSemiconducror Devices, 2nd ed. New York: Roger T. Howe (S’80-M’84) received the Ph.D.
John Wiley. 1981. degree in electrical engineering from the Univer-
sity of California at Berkeley in 1984.
He was on the faculty of Camegie-Mellon Uni-
Willinm C. Tang (S’86-M’W) received the Ph.D. versity from I984 to 1985 and was an assistant
degree in electrical engineering from the Univer- professor at the Massachusetts Institute of Tech-
sity of California at Berkeley in 1990. nology from 198s to 1987. In 1987. he joined the
He was an associate engineerlscientist at the Depaltment of Electrical Engineering and Com-
General Products Division, 1BM Corp., from 1982 puter Sciences at the University of California at
to 1984. He is currently a senior rrsearch engineer Berkeley, where he is now an associate professor
at the Ford Research Laboratory, Ford Motor and an associate director of the Berkeley Sensor
Company, Dearborn, MI. His primary mponsi- and Actuator Center. His research interests include resonant microsensors
bilities include research in micromachining tech- and microactustors, micromachining technology, and integrated-circuit de-
nology and automotive applications of micmmc- sign.
chanics. Dr. Tang is a member of the Materials Prof. Howe is a member of the Materials Research Society, the Electro-
Research Society- chemical Society. and Sigma Xi.
-.