AAF (A814) 504250784 Y-PM-EN (04-2005) Parts Manual

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The document outlines the structure and contents of a parts manual for Yale forklifts, including the major sections, alphabetical index, and numerical index covered.

The major sections covered include general truck information, electrical system, drive unit, steering system, brake system, hydraulic system, and different mast types.

When ordering replacement parts, the customer's purchase order number, shipping addresses, part numbers and descriptions, and the truck's model and serial number are needed.

PARTS MANUAL

ERC/ERP16-20AAF
(A814)

Yale Europe Materials Handling Limited


Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom P/N 504250784
Telephone; +44 (0) 1252 810 261 © Yale Corp.
Telefax; +44 (0) 1252 770 702 04/2005
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xi for further information.
SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 FORKS, LOAD BACKREST, AND MAST INSTALLATION

11 OPTIONS

12 NUMERICAL INDEX

13 USER SUPPORT INFORMATION

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................. viii
ACCELERATOR ................................................................................................................................................. 1.18
ALPHABETICAL INDEX............................................................................................................................................ i
AUXILIARY TUBES
TWO AND THREE STAGE FULL FREE-LIFT
FOUR FUNCTION GROUP ...................................................................................................................... 11.14

B
BACK-UP ALARM ............................................................................................................................................ 11.26
BATTERY CONNECTOR ................................................................................................................................... 2.92
BRAKE AND BACK-UP LIGHTS
12 VOLT
⇒S/N A814A02166W................................................................................................................................ 11.16
S/N A814A02167W⇒................................................................................................................................ 11.18
BRAKE ASSEMBLY
D/B 07/1997⇒ .................................................................................................................................................. 5.4
⇒D/B 07/1997 .................................................................................................................................................. 5.2
BRAKE PEDAL LINKAGE .................................................................................................................................... 5.6

C
CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.18
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.20
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.12
CONTACTOR
1A/P ................................................................................................................................................................ 2.48
300 AMP ......................................................................................................................................................... 2.52
300 AMP 60V-DC
S/N A814A-02167w⇒ ................................................................................................................................. 2.60
FIELD WEAKENING
⇒S/N A814A-02166W ................................................................................................................................ 2.54
PUMP.............................................................................................................................................................. 2.50
STEERING
⇒S/N A814A-02166W ................................................................................................................................ 2.56
S/N A814A-02167W⇒ ................................................................................................................................ 2.58
CONTACTOR PANEL
REGENERATIVE BRAKING WITH OR WITHOUT BDI AND LIFT INTERRUPT
⇒S/N A814A-02166W ................................................................................................................................ 2.32
SHEET 1 OF 2
S/N A814A-02167W⇒ ................................................................................................................................ 2.36
SHEET 2 OF 2
S/N A814A-02167W⇒ ................................................................................................................................ 2.38
WITH BDI AND LIFT INTERRUPT
⇒S/N A814A-02166W ................................................................................................................................ 2.34
WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING
SHEET 1 OF 2

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

C (continued)

⇒S/N A814A-02166W............................................................................................................................. 2.28


SHEET 2 OF 2
⇒S/N A814A-02166W............................................................................................................................. 2.30
CONTROL PANEL
CONTACTOR HYDRAULIC
S/N A814A-02167W⇒ ................................................................................................................................ 2.22
TRANSISTOR HYDRAULIC
S/N A814A-02167W⇒ ................................................................................................................................ 2.26
CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6.22
THREE FUNCTION ........................................................................................................................................ 6.18
CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION .......................................................................................................................................... 6.14
THREE FUNCTION ........................................................................................................................................ 6.10
TWO FUNCTION .............................................................................................................................................. 6.6
COUNTERWEIGHT ........................................................................................................................................... 1.24
COVERS ............................................................................................................................................................ 1.34

D
DIFFERENTIAL .................................................................................................................................................... 3.8
DIRECTION CONTACTOR
⇒S/N A814A-02166W .................................................................................................................................... 2.46
DRIVE AXLE ........................................................................................................................................................ 3.2
DRIVE MOTOR MOUNT
⇒S/N A814A-02831A ..................................................................................................................................... 6.28
S/N A814A-02832A⇒ ..................................................................................................................................... 6.50
DRIVE TIRE AND WHEEL
INTERMEDIATE PNEUMATIC-SHAPED SOLID TIRES ................................................................................ 3.20
PNEUMATIC AND PNEUMATIC SHAPED SOLID TIRES.............................................................................. 3.18

E
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC
⇒S/N A814A-02166...................................................................................................................................... 2.4
S/N A814A-02167W⇒ .................................................................................................................................. 2.8
TRANSISTOR HYDRAULIC
⇒S/N A814A-02166W ................................................................................................................................ 2.12
S/N A814A-02167W⇒ ................................................................................................................................ 2.16

F
FOOT DIRECTIONAL CONTROL PEDAL
S/N A814A02167W⇒ ..................................................................................................................................... 1.20
FORK
2000 KG.......................................................................................................................................................... 10.8
STANDARD TAPER
1600 KG ...................................................................................................................................................... 10.6
FRAME ............................................................................................................................................................... 1.36
FREE-LIFT
ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F (continued)

THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.10


TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.8
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.16
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.18
FULL SUSPENSION SEAT
D/B 12/2000⇒ .................................................................................................................................................. 1.9

G
GEAR PUMP
D/B 11/1997⇒ ................................................................................................................................................ 4.16
⇒D/B 11/1997 ................................................................................................................................................ 4.14
OPTIONAL...................................................................................................................................................... 4.18

H
HAND LEVER....................................................................................................................................................... 6.2
HEADER HOSE
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8.22
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.24
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7.16
THREE FUNCTION
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8.20
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.22
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7.14
HOOD................................................................................................................................................................. 1.30
HOW TO FIND THE DESIRED PART NUMBER...................................................................................................... x
HOW TO USE THE ILLUSTRATED PARTS MANUAL ............................................................................................. x
HYDRAULIC
⇒S/N A814A-02831A ..................................................................................................................................... 6.44
S/N A814A-02832A⇒ ..................................................................................................................................... 6.48
HYDRAULIC MOTOR
PREMIUM TRUCK
⇒D/B 04/2000............................................................................................................................................. 2.82
S/N A814A-02832A⇒ ..................................................................................................................................... 6.42
WITH BWI
D/B 12/1999⇒............................................................................................................................................. 2.90
ECONOMY TRUCK
⇒D/B 12/1999 ......................................................................................................................................... 2.88
WITHOUT BWI
ECONOMY TRUCK
⇒D/B 12/1999 ......................................................................................................................................... 2.84
D/B 12/1999⇔D/B 04/2000 ..................................................................................................................... 2.86
HYDRAULIC PUMP
12 CC
HALDEX
S/N A814A-01970V⇒.............................................................................................................................. 6.34
12 CC AND 19 CC

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

H (continued)

⇒S/N A814A-01969V ................................................................................................................................. 6.30


12 CC STANDARD
KAYABA
S/N A814A-01970V⇒.............................................................................................................................. 6.32
19 CC
PREMIUM
S/N A814E-01970V⇒.............................................................................................................................. 6.38
19 CC WITH BWI AND THERMOSTAT
S/N A814A-02832A⇒ ................................................................................................................................. 6.40
BOSCH
12 AND 19 CC............................................................................................................................................. 6.41
HYDRAULIC PUMP ASSEMBLY
12 CC PREMIUM WITH BWI AND THERMOSTAT
SPLINED SHAFT
S/N A814A-02832A⇒.............................................................................................................................. 6.36
HYDRAULIC TANK............................................................................................................................................. 6.52

I
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................... xi
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.6
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.4
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.4
INSTRUMENT PANEL
ECONOMY DASH DISPLAY
⇒S/N A814A-02166W ................................................................................................................................ 2.64
PREMIUM DASH DISPLAY
⇒S/N A814A-02166W ................................................................................................................................ 2.62
SCR
⇒S/N A814A-02166W............................................................................................................................. 2.66
S/N A814A-02167W⇒ .................................................................................................................................... 2.68
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 11.8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 11.6
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 11.10
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 11.13
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 11.12
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.4

L
LABELS .............................................................................................................................................................. 1.23
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.6
LIFT TRUCK ......................................................................................................................................................... 1.2
LOAD BACKREST EXTENSION........................................................................................................................ 10.2

iv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

M
MAIN CYLINDER
LEFT HAND
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8.12
TWO STAGE FULL FREE-LIFT
⇒S/N A559B-1677 .................................................................................................................................. 9.10
S/N A559B-1678⇒ .................................................................................................................................. 9.12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................... 7.8
RIGHT HAND
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8.14
TWO STAGE FULL FREE-LIFT
⇒S/N A559B-1677 .................................................................................................................................. 9.14
S/N A559B-1678⇒ .................................................................................................................................. 9.16
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7.10
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.8
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.6
MAST INSTALLATION........................................................................................................................................ 10.4
MASTER CYLINDER ......................................................................................................................................... 5.12

N
NON-SUSPENSION SEAT
D/B 08/1998⇒ .................................................................................................................................................. 1.4
SEARS
D/B 08/1998⇒............................................................................................................................................. 1.14
⇒D/B 08/1998............................................................................................................................................. 1.12

O
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.2
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.2
OVERHEAD GUARD
D/B 06/1996⇒ ................................................................................................................................................ 1.28
⇒D/B 06/1996 ................................................................................................................................................ 1.26

P
PARK BRAKE ....................................................................................................................................................... 5.8

S
SEAT ASSEMBLY
SCHNEIDER................................................................................................................................................... 1.16
SEMI-SUSPENSION SEAT .................................................................................................................................. 1.6
SHIFT LEVER .................................................................................................................................................... 2.70
SIDE-SHIFT CARRIAGE .................................................................................................................................... 11.2
SIDE-SHIFT CYLINDER .................................................................................................................................... 11.4
STEER TIRE AND WHEEL ................................................................................................................................ 4.38
STEERING CONTROL UNIT
⇒S/N A814A-01757V ..................................................................................................................................... 4.10
S/N A814A-01758V⇒ ..................................................................................................................................... 4.12

v
GENERAL INFORMATION

DESCRIPTION PAGE NO.

S (continued)

STEERING CYLINDER
D/B 02/1999⇒ ................................................................................................................................................ 4.22
⇒D/B 02/1999 ................................................................................................................................................ 4.20
STEERING HYDRAULIC.................................................................................................................................... 4.24
STEERING MOTOR
WITH BWI
⇒D/B 09/1997............................................................................................................................................. 4.26
D/B 09/1997⇒ S/N A814A02871A.............................................................................................................. 4.28
S/N A814A02872A⇒................................................................................................................................... 4.30
WITHOUT BWI
⇒D/B 09/1997............................................................................................................................................. 4.32
D/B 09/1997⇒ S/N A814A02871A.............................................................................................................. 4.34
S/N A814A02872A⇒................................................................................................................................... 4.36
STEERING POD
⇒S/N A814A-01757V ....................................................................................................................................... 4.4
S/N A814A-01758V⇒ ....................................................................................................................................... 4.6
STEERING SYSTEM
TRAIL AXLE...................................................................................................................................................... 4.2
STEERING TIRE AND WHEEL
15 X 4.5 X 8 .................................................................................................................................................... 4.40
16 X 6 X 8 ....................................................................................................................................................... 4.42
STROBE LIGHT ............................................................................................................................................... 11.24

T
TILT CYLINDER ................................................................................................................................................. 6.26
TRACTION MOTOR
ECONOMY TRUCK
⇒S/N A814A-02166W ................................................................................................................................ 2.72
HIGH SPEED WITH BWI
S/N A814A-02167W⇒ ................................................................................................................................ 2.76
HIGH SPEED WITHOUT BWI
S/N A814A-02167W⇒ ................................................................................................................................ 2.78
IDLE SPEED WITH BWI
S/N A814A-02167W⇒ ................................................................................................................................ 2.80
PERFORMANCE TRUCK
⇒S/N A814A-02166W ................................................................................................................................ 2.74
TRANSISTOR ASSEMBLY
WITH BDI AND LIFT INTERRUPT
⇒S/N A814A-02166W ................................................................................................................................ 2.40
WITHOUT BDI AND LIFT INTERRUPT
⇒S/N A814A-02166W ................................................................................................................................ 2.42
TRANSISTOR CONTROL PANEL
CONTACTOR HYDRAULIC
⇒S/N A814A-02166W ................................................................................................................................ 2.20
TRANSISTOR HYDRAULIC
⇒S/N A814A-02166W ................................................................................................................................ 2.24
TRANSISTOR CONTROLLER
PUMP.............................................................................................................................................................. 2.44

vi
GENERAL INFORMATION

DESCRIPTION PAGE NO.

T (continued)

TRANSMISSION .................................................................................................................................................. 3.4

W
WHEEL AND TIRE
LUG TREAD ELECTRIC COMPOUND .......................................................................................................... 3.16
NON-MARKING COMPOUND........................................................................................................................ 3.12
SMOOTH TREAD ........................................................................................................................................... 3.10
SMOOTH TREAD POLYURETHANE ............................................................................................................. 3.14
WIRE HARNESS
CONTROL VALVE
S/N A814A-02167W⇒ .............................................................................................................................. 2.122
DASH DISPLAY ............................................................................................................................................ 2.102
FRAME
⇒S/N A814A-01762V ............................................................................................................................... 2.106
S/N A814A-01763V⇔S/N A814A-02166W............................................................................................... 2.108
HAND LEVER
CONTACTOR HYDRAULIC
⇒S/N A814A-02166W........................................................................................................................... 2.112
TRANSISTOR HYDRAULIC
⇒S/N A814A-02166W........................................................................................................................... 2.114
INSTRUMENT CLUSTER
CONTACTOR HYDRAULIC
⇒S/N A814A-02166W........................................................................................................................... 2.100
SHEET 1 OF 2
⇒S/N A814A-02166W............................................................................................................................. 2.96
SHEET 2 OF 2
⇒S/N A814A-02166W............................................................................................................................. 2.98
LIGHT
OPTIONAL
S/N A814A02167W⇒ ............................................................................................................................ 11.30
S/N A814A-02167W⇒ .............................................................................................................................. 2.104
⇒S/N A814A02166W................................................................................................................................ 11.28
MAIN
⇒S/N A814A-02166W .............................................................................................................................. 2.120
SCR CONTROL
⇒S/N A814A-02166W........................................................................................................................... 2.116
TRANSISTOR CONTROL PANEL
S/N A814A-01763V⇔S/N A814A-02166W ........................................................................................... 2.118
ON-DEMAND STEERING
⇒S/N A814A-02166W ................................................................................................................................ 2.94
STEERING MOTOR
⇒S/N A814A-02166W .............................................................................................................................. 2.110
WORK AND REAR DRIVE LIGHTS................................................................................................................. 11.22

vii
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPA US Environmental Protection Agency
UL Type GS Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type LP Gas-Powered Safety Rating
Memory
UL Type LPS LP Gas-Powered Safety Rating
FRE Freezer Environment
U/S Undersize
in. inches
UL Underwriters Laboratory
LPG Liquefied Petroleum Gas
V Volts
MAP Manifold Absolute Pressure
mm millimeters

viii
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

ix
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 12.1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another figure.
item affected.
A figure reference is denoted by a pointing hand
followed by a page number in the DESCRIPTION Contact your local dealer for Yale lift trucks for
column (☞Page 3-4) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

x
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xi
NOTES

xii
SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

ACCELERATOR ................................................................................................................................................. 1.18


COUNTERWEIGHT ........................................................................................................................................... 1.24
COVERS ............................................................................................................................................................ 1.34
FOOT DIRECTIONAL CONTROL PEDAL
S/N A814A02167W⇒ ..................................................................................................................................... 1.20
FRAME ............................................................................................................................................................... 1.36
FULL SUSPENSION SEAT
D/B 12/2000⇒ .................................................................................................................................................. 1.9
HOOD................................................................................................................................................................. 1.30
LABELS .............................................................................................................................................................. 1.23
LIFT TRUCK......................................................................................................................................................... 1.2
NON-SUSPENSION SEAT
D/B 08/1998⇒ .................................................................................................................................................. 1.4
SEARS
D/B 08/1998⇒............................................................................................................................................. 1.14
⇒D/B 08/1998............................................................................................................................................. 1.12
OVERHEAD GUARD
D/B 06/1996⇒ ................................................................................................................................................ 1.28
⇒D/B 06/1996 ................................................................................................................................................ 1.26
SEAT ASSEMBLY
SCHNEIDER................................................................................................................................................... 1.16
SEMI-SUSPENSION SEAT .................................................................................................................................. 1.6

1.1
LIFT TRUCK

LIF T T RUCK

1.2
LIFT TRUCK

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Fork (☞ Page 10.6, ☞ Page 10.8) .......................................................................... 2


2 .. . . . Load Backrest Extension (☞ Page 10.2) ................................................................. 1
3 .. . . . Mast-Two Stage Limited Free-Lift (☞ Page 7.2) ...................................................... 1
3 .. . . . Mast-Two Stage Full Free-Lift (☞ Page 9.2) ............................................................ 1
3 .. . . . Three Stage Full Free-Lift (☞ Page 8.2) .................................................................. 1
4 .. . . . Seat (☞ Page 1.4, ☞ Page 1.6) .............................................................................. 1
5 .. . . . Overhead Guard (☞ Page 1.26, ☞ Page 1.28) ...................................................... 1
6 .. . . . Accelerator Pedal (☞ Page 1.18) ............................................................................ 1
7 .. . . . Cowl and Floor Plates (☞ Page 1.34, ☞ Page 1.36) .............................................. 1
8 .. . . . Counterweight (☞ Page 1.24) ................................................................................. 1
9 .. . . . Trail Axle (☞ Page 4.2) ............................................................................................ 1
10 .. . . . Drive Axle (☞ Page 3.2) .......................................................................................... 1
11 .. . . . Label (☞ Page 1.22) ................................................................................................ AR

1.3
NON-SUSPENSION SEAT
(D/B 08/1998⇒)

NON-SUSPENSION SEATD/B 08/1998⇒

1.4
NON-SUSPENSION SEAT
(D/B 08/1998⇒)

ITEM PART NO. DESCRIPTION QTY

580008424 Non-Suspension Seat................................................................................................ 1


1 504232248 Seat...................................................................................................................... 1
2 504305734 Switch Assembly .................................................................................................. 1
3 580010327 Seat Belt Kit ......................................................................................................... 1
4 .. . . . Seat Belt .......................................................................................................... 1
5 .. . . . Screw ............................................................................................................... 2
6 .. . . . Washer............................................................................................................. 2
7 .. . . . Washer............................................................................................................. 2
8 .. . . . Nut ................................................................................................................... 2
9 519996801 Base (Information Case) ...................................................................................... 1
10 519996803 Cover (Information Case) ..................................................................................... 1
11 580014487 Bracket ................................................................................................................. 2
12 580014485 Seat Rail............................................................................................................... 1
13 580014486 Seat Rail............................................................................................................... 1
14 a 449001014 Capscrew................................................................................................................... 4
14 b 062143700 Capscrew................................................................................................................... 4
15 504238298 Nut ............................................................................................................................. 4
16 023604600 Washer ...................................................................................................................... 4
17 .. . . . Rivet .......................................................................................................................... 4
18 a 520052862 Spacer ....................................................................................................................... 4
18 b 580022641 Spacer ....................................................................................................................... 4
18 520044851 Spacer (Optional) ...................................................................................................... 4

FOOTNOTES:
a ⇒ D/B 10/2000
b D/B 10/2000 ⇒

1.5
SEMI-SUSPENSION SEAT

SEMI-SUSPENSION SEAT

1.6
SEMI-SUSPENSION SEAT

KEY:
A: Vinyl
B: Fabric

QTY
ITEM PART NO. DESCRIPTION A B
258982303 Semi-Suspension Seat ...................................................................................... 1 ..
258982304 Semi-Suspension Seat ...................................................................................... .. 1
1 580002283 Back Cushion ................................................................................................ 1 ..
1 524139404 Back Cushion ................................................................................................ .. 1
1 504289704 Back Cushion (Optional) ............................................................................... 1 ..
1 504289706 Back Cushion (Optional) ............................................................................... .. 1
2 580002282 Seat Cushion................................................................................................. 1 ..
2 524139405 Seat Cushion................................................................................................. .. 1
2 504289705 Seat Cushion (Optional)................................................................................ 1 ..
2 504289707 Seat Cushion (Optional)................................................................................ .. 1
3 580010586 Seat Rail Kit .................................................................................................. 1 1
4 518793606 Switch Assembly ........................................................................................... 1 1
5 580010467 Armrest (LH) (LH).......................................................................................... 1 1
6 580010468 Armrest (RH) (RH) ........................................................................................ 1 1
7 580008948 Cover (LH)..................................................................................................... 1 1
7 580008947 Cover (RH) .................................................................................................... 1 1
8 580010679 Cover (Back) ................................................................................................. 1 1
9 580010469 Holder (Operating Manual)............................................................................ 1 1
10 520041836 Shock Absorber Kit ....................................................................................... 1 1
11 520041870 Block ............................................................................................................. 1 1
12 520041896 Shaft and Bearing Kit .................................................................................... 1 1
13 520041829 Knob Kit......................................................................................................... 1 1
14 520041644 Suspension Spring Kit................................................................................... 1 1
15 520041883 Suspension Cable Kit.................................................................................... 1 1
16 580010327 Seat Belt Kit .................................................................................................. 1 1
17 530018801 Capscrew........................................................................................................... 4 4
18 520052862 Spacer ............................................................................................................... 4 4
18 520044851 Spacer (Optional) .............................................................................................. 4 4

1.7
FULL SUSPENSION SEAT
(D/B 12/2000⇒)

FULL SU SPENSION SEATD/B 12/2000⇒

1.8
FULL SUSPENSION SEAT
(D/B 12/2000⇒)

1.9
FULL SUSPENSION SEAT
(D/B 12/2000⇒)

ITEM PART NO. DESCRIPTION QTY

524139223 Full Suspension Seat (Vinyl) ..................................................................................... 1


524139224 Full Suspension Seat (Fabric) ................................................................................... 1
1 524139579 Back Cushion (Vinyl) ............................................................................................ 1
1 524139580 Back Cushion (Fabric).......................................................................................... 1
2 524139581 Seat Cushion (Fabric) .......................................................................................... 1
2 580013429 Seat Cushion (Vinyl) ............................................................................................ 1
3 580013409 Slider Kit............................................................................................................... 1
4 580013410 Switch................................................................................................................... 1
5 580013411 Wire Harness ....................................................................................................... 1
6 580013412 Armrest (LH) (LH)................................................................................................. 1
7 580013413 Armrest (RH) (RH) ............................................................................................... 1
8 580013414 Cap (LH)............................................................................................................... 1
9 580013415 Cap (RH) .............................................................................................................. 1
10 580013416 Cover (LH)............................................................................................................ 1
11 580013417 Cover (RH) ........................................................................................................... 1
12 580013418 Holder Kit ............................................................................................................. 1
13 580013426 Recliner Kit........................................................................................................... 1
14 580013427 Recliner Knob....................................................................................................... 1
15 580013428 Seat Belt Kit ......................................................................................................... 1
16 023604600 Washer ................................................................................................................. 4
17 504238289 Grommet .............................................................................................................. 4
18 580013419 Boot Kit................................................................................................................. 1
19 580013420 Roller and Bearing Kit .......................................................................................... 1
20 580013421 Bumper and Stop Kit ............................................................................................ 1
21 580013422 Bearing Shaft Kit .................................................................................................. 1
22 580013423 Weight Adjuster Indicator Kit ................................................................................ 1
23 580013424 Knob Kit................................................................................................................ 1
24 580013425 Suspension Spring Kit.......................................................................................... 1

1.10
NOTES

1.11
NON-SUSPENSION SEAT
(SEARS)
(⇒D/B 08/1998)

NON-SUSPENSION SEATSEARS⇒D/B 08/1998

1.12
NON-SUSPENSION SEAT
(SEARS)
(⇒D/B 08/1998)

ITEM PART NO. DESCRIPTION QTY

1 520042809 Capscrew................................................................................................................... 4
2 501904909 Rivet .......................................................................................................................... 4
3 504227297 Nut ............................................................................................................................. 4
4 504239228 Washer ...................................................................................................................... 2
5 504226209 Plug ........................................................................................................................... 2
6 518793606 Switch Assembly ....................................................................................................... 1
7 520052862 Spacer ....................................................................................................................... 4
8 504268740 Seat (Vinyl) ................................................................................................................ 1
8 504268741 Seat (Fabric).............................................................................................................. 1
9 505974541 Seat Rail (LH) (LH) .................................................................................................... 1
10 505974582 Seat Rail (RH) (RH)................................................................................................... 1
11 530018801 Capscrew................................................................................................................... 4
12 519996803 Cover (Information Case) .......................................................................................... 1
13 504233267 Washer ...................................................................................................................... 8
14 519996801 Base (Information Case)............................................................................................ 1
15 518793655 Hip Restraint (RH) ..................................................................................................... 1
16 518793623 Hip Restraint (LH)...................................................................................................... 1
17 501753902 Capscrew................................................................................................................... 4
18 016103700 Washer ...................................................................................................................... 4
19 504239208 Capscrew................................................................................................................... 2

1.13
NON-SUSPENSION SEAT
(SEARS)
(D/B 08/1998⇒)

NON-SUSPENSION SEATSEARSD/B 08/1998⇒

1.14
NON-SUSPENSION SEAT
(SEARS)
(D/B 08/1998⇒)

ITEM PART NO. DESCRIPTION QTY

580008424 Non-Suspension Seat................................................................................................ 1


1 504232248 Seat...................................................................................................................... 1
2 504305734 Switch Assembly .................................................................................................. 1
3 580010327 Seat Belt Kit ......................................................................................................... 1
4 .. . . . Seat Belt .......................................................................................................... 1
5 .. . . . Screw ............................................................................................................... 2
6 .. . . . Washer............................................................................................................. 2
7 .. . . . Washer............................................................................................................. 2
8 .. . . . Nut ................................................................................................................... 2
9 519996801 Base (Information Case) ...................................................................................... 1
10 519996803 Cover (Information Case) ..................................................................................... 1
11 580014487 Bracket ................................................................................................................. 1
12 580014485 Seat Rail (RH) ...................................................................................................... 1
13 580014486 Seat Rail (LH)....................................................................................................... 1
14 062306700 Capscrew................................................................................................................... 4
15 504238298 Nut ............................................................................................................................. 4
16 023604600 Washer ...................................................................................................................... 4
17 .. . . . Rivet .......................................................................................................................... 4
18 520052862 Spacer ....................................................................................................................... 4
18 520044851 Spacer (Optional) ...................................................................................................... 4

1.15
SEAT ASSEMBLY
(SCHNEIDER)

SEAT ASSEMBLYSCHNEIDER

1.16
SEAT ASSEMBLY
(SCHNEIDER)

ITEM PART NO. DESCRIPTION QTY

504241787 Seat ........................................................................................................................... 1


1 519996802 Base (Information Case) ...................................................................................... 1
2 519996803 Cover (Information Case) ..................................................................................... 1
3 505964587 Rivet ..................................................................................................................... 4
4 440063718 Screw ................................................................................................................... 1
5 440063708 Bushing ................................................................................................................ 1
6 440063707 Knob..................................................................................................................... 1
7 440063712 Cover.................................................................................................................... 2
8 440063719 Stop...................................................................................................................... 2
9 440063710 Spring................................................................................................................... 1
10 440063711 Shock Absorber.................................................................................................... 1
11 505964575 Screw ................................................................................................................... 2
12 449021001 Washer ................................................................................................................. 10
13 440063720 Nut........................................................................................................................ 10
14 440063706 Knob..................................................................................................................... 1
15 449001415 Capscrew ............................................................................................................. 4
16 440063703 Bushing ................................................................................................................ 5
17 440063705 Wear Strip ............................................................................................................ 2
18 505959574 Back Cushion (RH) .............................................................................................. 1
18 505964548 Back Cushion (LH) ............................................................................................... 1
19 505959545 Back Cushion (Center) ......................................................................................... 1
20 505964570 Seat Cushion........................................................................................................ 1
21 440063713 Knob..................................................................................................................... 1
22 449002026 Screw ................................................................................................................... 4
23 449023019 Washer ................................................................................................................. 4
24 440063721 Nut........................................................................................................................ 4
25 505964536 Seat Rail (LH)....................................................................................................... 1
25 505964584 Seat Rail (RH) ...................................................................................................... 1
26 505964560 Nut........................................................................................................................ 1
27 505964528 Washer ................................................................................................................. 1
28 505964547 Cover.................................................................................................................... 1
29 505964517 Cover (RH) ........................................................................................................... 1
29 505964581 Cover (LH)............................................................................................................ 1
30 505964574 Switch................................................................................................................... 1
31 059716200 Capscrew................................................................................................................... 4
32 023604600 Washer ...................................................................................................................... 4
33 501831902 Nut ............................................................................................................................. 4

1.17
ACCELERATOR

ACCELERATOR

1.18
ACCELERATOR

ITEM PART NO. DESCRIPTION QTY

1 a 505974543 Accelerator Pedal ...................................................................................................... 1


1 524137528 Foot Directional Control Pedal (Foot Directional Control Pedal) (☞ Page 1.20) ...... 1
2 a 505974506 Pedal .................................................................................................................... 1
3 a 504228276 Bushing ................................................................................................................ 2
4 a 505974595 Pin ........................................................................................................................ 1
5 a 504228259 Pad ....................................................................................................................... 1
6 505966534 Bracket ...................................................................................................................... 1
7 505977519 Tube........................................................................................................................... 1
8 449001233 Capscrew................................................................................................................... 1
9 449021006 Washer ...................................................................................................................... 2
10 449022013 Lockwasher ............................................................................................................... 2
11 449015044 Nut ............................................................................................................................. 2
12 449001134 Capscrew................................................................................................................... 2
13 505977537 Pedal Stop ................................................................................................................. 2
14 501702904 Adhesive.................................................................................................................... AR
15 504228295 Switch ........................................................................................................................ 1
16 014862000 Screw......................................................................................................................... 4
17 014936000 Nut ............................................................................................................................. 4
18 502137903 Lockwasher ............................................................................................................... 4
19 016103200 Washer ...................................................................................................................... 4
20 580010427 Insulator..................................................................................................................... 1
21 900014292 Capscrew................................................................................................................... 2
22 449022016 Lockwasher ............................................................................................................... 6
23 449021001 Washer ...................................................................................................................... 4
24 449015014 Nut ............................................................................................................................. 6
25 505966556 Plate .......................................................................................................................... 1
26 505966574 Throttle Position Sensor ............................................................................................ 1
27 449001052 Capscrew................................................................................................................... 1
28 312850042 Clamp (Strap) ............................................................................................................ 1
29 504057758 Electrical Connector .................................................................................................. 1

FOOTNOTES:
a Forward/Reverse

1.19
FOOT DIRECTIONAL CONTROL PEDAL
(S/N A814A02167W⇒)

FOOT DIRECTIONAL CONTROL PEDALS/N A814A02167W⇒

1.20
FOOT DIRECTIONAL CONTROL PEDAL
(S/N A814A02167W⇒)

ITEM PART NO. DESCRIPTION QTY

524137528 Foot Directional Control Pedal................................................................................... 1


1 524137230 Pad ....................................................................................................................... 1
2 504228276 Bushing ................................................................................................................ 2
3 505974595 Pin ........................................................................................................................ 1
4 580010428 Pedal .................................................................................................................... 1
5 a 580010429 Switch................................................................................................................... 1
5 b 580014196 Switch Assembly .................................................................................................. 1
6 580010432 Spring................................................................................................................... 2
7 500552902 Lockwasher .......................................................................................................... 4
8 032643500 Nut........................................................................................................................ 4
9 a 502634904 Screw ................................................................................................................... 6
10 065619300 Lockwasher .......................................................................................................... 2
11 580010433 Washer ................................................................................................................. 2
12 312850042 Clamp (Strap)....................................................................................................... 3
13 501702901 Sealant ................................................................................................................. AR
14 a 580010434 Washer ................................................................................................................. 2
15 504225201 Screw ................................................................................................................... 4
16 b 502634904 Screw ................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N A814A-2458 INC. 4296-4298
b S/N A814A-2459 ⇒ INC. 4296-4298

1.21
LABELS

LABELS

1.22
LABELS

ITEM PART NO. DESCRIPTION QTY

1 505972545 Label (Mast Warning) ................................................................................................ 2


2 504238227 Label (Battery Disconnect) ........................................................................................ 1
3 505972566 Label (No Riders) ...................................................................................................... 1
4 519798601 Label (Hoist Handle).................................................................................................. 1
5 505890500 Label (Patents and Trademarks) ............................................................................... 2
6 518809643 Rivet .......................................................................................................................... 4
7 518797644 Label (Battery Spacer) .............................................................................................. 1
8 519798602 Label (Tilt Handle) ..................................................................................................... 1
9 912331302 Label (Yale)................................................................................................................ 2
9 258984900 Decal (Yale) (Counterweight)..................................................................................... 1
10 504229237 Label (Operator Warning) (Without Operator Restraint)............................................ 1
10 518805660 Label (Operator Warning) (With Operator Restraint)................................................. 1
11 504266716 Cover ......................................................................................................................... 1
12 504238219 Label (Mast Warning) ................................................................................................ 1
13 504231238 Label (Tip Over Warning) (Without Operator Restraint) ............................................ 2
13 505973524 Label (Operator Restraint)......................................................................................... 2
14 518806691 Label (Park Brake Warning) ...................................................................................... 2
15 505974557 Label (Pinch Point) .................................................................................................... 3
16 504955200 Label (Tilt Column) .................................................................................................... 1
17 520045119 Label (Hydraulic Oil Fill) ............................................................................................ 1
18 504291708 Capacity Plate ........................................................................................................... 1
19 519798603 Label (Auxiliary Function - Reach) ............................................................................ 1
19 519798604 Label (Auxiliary Function - Side-Shift) ....................................................................... 1
19 519798605 Label (Auxiliary Function - Fork Spreader)................................................................ 1
19 519798606 Label (Auxiliary Function - Rotate) ............................................................................ 1
19 519798607 Label (Auxiliary Function - Stabilizer) ........................................................................ 1
19 519798608 Label (Auxiliary Function - Push/Pull)........................................................................ 1
19 519798609 Label (Auxiliary Function - Clamp) ............................................................................ 1
19 519798610 Label (Auxiliary Function - Swing) ............................................................................. 1
19 519798611 Label (Auxiliary Function - Scoop)............................................................................. 1

1.23
COUNTERWEIGHT

COUNTERWEIGHT

1.24
COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 a 905645701 Counterweight (ERC/ERP 16) ................................................................................... 1


1 a 905645703 Counterweight (ERC/ERP 18) ................................................................................... 1
1 b 905645703 Counterweight (ERC/ERP 16/18) .............................................................................. 1
1 905645704 Counterweight (ERP 20)............................................................................................ 1
2 504241221 Cover ......................................................................................................................... 1
3 504224291 Tow Pin ...................................................................................................................... 1
4 449001351 Capscrew................................................................................................................... 2
5 504225227 Washer ...................................................................................................................... 4
6 061278400 Washer ...................................................................................................................... 2
7 015027000 Lockwasher ............................................................................................................... 2
8 014717600 Capscrew................................................................................................................... 2
9 909882405 Locknut ...................................................................................................................... 2
10 504224270 Tape........................................................................................................................... AR
11 016104000 Washer ...................................................................................................................... 2
12 900005218 Capscrew................................................................................................................... 2
13 015026400 Lockwasher ............................................................................................................... 2

FOOTNOTES:
a ⇒ S/N A814V-1922
b S/N A814V-1923 ⇒

1.25
OVERHEAD GUARD
(⇒D/B 06/1996)

OVERHEAD GUARD⇒D/B 06/1996

1.26
OVERHEAD GUARD
(⇒D/B 06/1996)

ITEM PART NO. DESCRIPTION QTY

1 905640701 Overhead Guard (2223 mm Bar Type) ...................................................................... 1


1 905640702 Overhead Guard (2159 mm Bar Type) ...................................................................... 1
2 449021010 Washer ...................................................................................................................... 10
3 449022017 Lockwasher ............................................................................................................... 10
4 502565907 Capscrew................................................................................................................... 4
5 311321035 Capscrew................................................................................................................... 6
6 505977577 Screw......................................................................................................................... 2
7 923688300 Bar ............................................................................................................................. 2
8 504278740 Holder ........................................................................................................................ 1
9 504230231 Screw......................................................................................................................... 4
10 900001242 Handle ....................................................................................................................... 1

1.27
OVERHEAD GUARD
(D/B 06/1996⇒)

OVERHEAD GUARDD/B 06/1996⇒

1.28
OVERHEAD GUARD
(D/B 06/1996⇒)

ITEM PART NO. DESCRIPTION QTY

1 a 906934701 Overhead Guard (2223 mm Bar Type) ...................................................................... 1


1 a 906934702 Overhead Guard (2159 mm Bar Type) ...................................................................... 1
1 b 907249703 Overhead Guard (2159 mm Bar Type) ...................................................................... 1
1 b 907249704 Overhead Guard (2223 mm Bar Type) ...................................................................... 1
2 449021010 Washer ...................................................................................................................... 20
3 520053804 Nut ............................................................................................................................. 10
4 505960578 Capscrew................................................................................................................... 6
5 311321035 Capscrew................................................................................................................... 4
6 504278740 Holder ........................................................................................................................ 1
7 504230231 Screw......................................................................................................................... 4
8 900001242 Handle ....................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 05/1997
b D/B 05/1997 ⇒

1.29
HOOD

HOOD

1.30
HOOD

ITEM PART NO. DESCRIPTION QTY

1 906751701 Hood .......................................................................................................................... 1


2 518790699 Grommet.................................................................................................................... 1
3 a 518790649 Stop Screw ................................................................................................................ 2
3 b 504236268 Stop Screw ................................................................................................................ 2
4 015026200 Lockwasher ............................................................................................................... 4
5 a 014936600 Nut ............................................................................................................................. 2
5 b 014936600 Nut ............................................................................................................................. 4
6 c 913151603 Frame ........................................................................................................................ 1
6 d 915315603 Frame ........................................................................................................................ 1
7 021676700 Retaining Ring ........................................................................................................... 2
8 504228276 Bushing ..................................................................................................................... 2
9 518808617 Link ............................................................................................................................ 1
10 518809671 Collar ......................................................................................................................... 1
11 580001698 Washer ...................................................................................................................... 2
12 504223295 Spacer ....................................................................................................................... AR
13 504071785 Washer ...................................................................................................................... 5
14 910792100 Clip ............................................................................................................................ 1
15 505977534 Rivet .......................................................................................................................... 2
16 900014293 Capscrew................................................................................................................... 5
17 909882404 Nut ............................................................................................................................. 5
18 449021006 Washer ...................................................................................................................... 2
19 016103700 Washer ...................................................................................................................... 1
20 449022013 Lockwasher ............................................................................................................... 4
21 518808665 Shaft .......................................................................................................................... 1
22 518808666 Spring ........................................................................................................................ 1
23 016110500 Washer ...................................................................................................................... 3
24 518797670 Spring ........................................................................................................................ 1
25 520045080 Handle ....................................................................................................................... 1
26 520045079 Pin ............................................................................................................................. 1
27 518797621 Plate .......................................................................................................................... 2
28 520045104 Gas Spring ................................................................................................................ 1
29 504223299 Clamp ........................................................................................................................ 1
30 e 518790678 Bar ............................................................................................................................. 1
30 f 580014197 Bar ............................................................................................................................. 1
31 449001023 Capscrew................................................................................................................... 2
31 449001302 Capscrew (Optional).................................................................................................. 2
32 449015044 Nut ............................................................................................................................. 2
33 a 520037836 Bracket ...................................................................................................................... 1
34 ae 449001239 Capscrew................................................................................................................... 2
34 af 931013904 Capscrew................................................................................................................... 2
35 a 449022016 Lockwasher ............................................................................................................... 2
36 a 518797663 Spacer ....................................................................................................................... 2
37 a 059863600 Capscrew................................................................................................................... 2
38 015914400 Snap Ring.................................................................................................................. 2
39 449001040 Capscrew................................................................................................................... 2
40 015416200 Cotter Pin .................................................................................................................. 1
41 520044831 Spacer ....................................................................................................................... 5
42 502398907 Washer ...................................................................................................................... 5
43 504239227 Rod End Pin .............................................................................................................. 1
44 504235245 Handle ....................................................................................................................... 1

1.31
HOOD

ITEM PART NO. DESCRIPTION QTY

45 449001121 Capscrew................................................................................................................... 2
46 449015002 Nut ............................................................................................................................. 2
47 449022018 Lockwasher ............................................................................................................... 2
48 a 518798677 Latch.......................................................................................................................... 1
48 b 518797605 Latch.......................................................................................................................... 1
49 518790660 Wire Harness............................................................................................................. 1
50 312850042 Clamp (Strap) ............................................................................................................ 5
51 520045149 Rod ............................................................................................................................ 1
52 014972700 Nut ............................................................................................................................. 1
53 518809668 Clevis......................................................................................................................... 1
54 518790656 Knob .......................................................................................................................... 1
55 520042832 Washer ...................................................................................................................... 2
56 518790609 Spacer ....................................................................................................................... 1
57 518790606 Spring ........................................................................................................................ 1
58 504231270 Nut ............................................................................................................................. 1
59 932200909 Capscrew................................................................................................................... 1
60 518791654 Bracket ...................................................................................................................... 1
61 519609816 Capscrew................................................................................................................... 2
62 449022018 Lockwasher ............................................................................................................... 2

FOOTNOTES:
a With Raised Hood
b Without Raised Hood
c ⇒ S/N A814V-1769
d S/N A814V-1770 ⇒
e ⇒ D/B 12/1999
f D/B 12/1999 ⇒

1.32
NOTES

1.33
COVERS

COVERS

1.34
COVERS

ITEM PART NO. DESCRIPTION QTY

1 922412401 Cover (Without Raised Battery)................................................................................. 1


1 922412402 Cover (With Raised Battery)...................................................................................... 1
2 580032373 Capscrew................................................................................................................... 2
3 449015014 Nut ............................................................................................................................. 2
4 449022016 Lockwasher ............................................................................................................... 2
5 932728907 Capscrew................................................................................................................... 3
6 505972586 Nut (Foldover)............................................................................................................ 15
7 d 504241095 Dash .......................................................................................................................... 1
7 e 524137594 Dash .......................................................................................................................... 1
7 g 524139124 Dash .......................................................................................................................... 1
8 a 504241579 Liner .......................................................................................................................... 1
8 c 520053806 Liner .......................................................................................................................... 1
8 f 524137579 Liner .......................................................................................................................... 1
9 b 449021001 Washer ...................................................................................................................... 2
9 a 520037852 Washer ...................................................................................................................... 2
10 504288726 Cover ......................................................................................................................... 1
11 504288725 Cover ......................................................................................................................... 1
12 518803677 Nut ............................................................................................................................. 3
13 520041892 Mounting Panel (Middle)............................................................................................ 1
13 520041817 Mounting Panel (Outer) ............................................................................................. 2
14 520041863 Cover ......................................................................................................................... 3
15 518803696 Screw......................................................................................................................... 3
16 518803626 Cover ......................................................................................................................... 1
17 518803671 Trim............................................................................................................................ 1
18 i 449007001 Screw......................................................................................................................... 3
18 h 518805626 Capscrew................................................................................................................... 4
19 016103500 Washer ...................................................................................................................... 3
20 505970553 Capscrew................................................................................................................... 7
21 520039846 Screw......................................................................................................................... 2
22 520039887 Nut ............................................................................................................................. 2
23 928402300 Plate .......................................................................................................................... 1
24 580032377 Capscrew................................................................................................................... 2
25 940400908 Lockwasher ............................................................................................................... 2

FOOTNOTES:
a ⇒ S/N A814V-1922 INC. 4296-4298
b S/N A814V-1923 ⇒ INC. 4296-4298
c S/N A814V-1923⇔S/N A814V-4055 INC. 4296-4298
d ⇒ S/N A814V-2781 INC. 4296-4298
e S/N A814V-2782⇔D/B 05/1999 INC. 4296-4298
f S/N A814V-4056 ⇒ INC. 4296-4298
g D/B 05/1999 ⇒
h ⇒ D/B 11/1996
i D/B 11/1996 ⇒

1.35
FRAME

FRAME

1.36
FRAME

ITEM PART NO. DESCRIPTION QTY

1 h 504241580 Cowl........................................................................................................................... 1
1 d 524135146 Cowl........................................................................................................................... 1
1 c 524137583 Cowl........................................................................................................................... 1
1 e 524139122 Cowl........................................................................................................................... 1
2 920654402 Floorplate .................................................................................................................. 1
3 920671400 Floorplate (Weldment) ............................................................................................... 1
4 502398906 Washer ...................................................................................................................... 8
5 500092902 Bolt ............................................................................................................................ 2
6 014936900 Nut ............................................................................................................................. 2
7 015026400 Lockwasher ............................................................................................................... 2
8 g 504241796 Plug ........................................................................................................................... 2
8 f 504241796 Plug ........................................................................................................................... 3
9 449015044 Nut ............................................................................................................................. 8
10 449022013 Lockwasher ............................................................................................................... 12
11 g 518796686 Washer ...................................................................................................................... 10
11 f 518796686 Washer ...................................................................................................................... 8
12 449001302 Capscrew................................................................................................................... 4
13 449001049 Capscrew................................................................................................................... 2
14 449022017 Lockwasher ............................................................................................................... 2
15 449015029 Nut ............................................................................................................................. 2
16 203144700 Capscrew................................................................................................................... 1
17 a 913214601 Fender (LH) (Standard Tread) ................................................................................... 1
17 a 913214602 Fender (LH) (Wide Tread).......................................................................................... 1
17 a 524138137 Fender (LH) (Extra Wide Tread) ................................................................................ 1
17 b 524137542 Fender (LH) (Standard Tread) ................................................................................... 1
17 b 524137543 Fender (LH) (Wide Tread).......................................................................................... 1
17 bi 524138141 Fender (LH) (Extra Wide Tread) ................................................................................ 1
18 a 915649601 Fender (RH) (Standard Tread)................................................................................... 1
18 a 915649602 Fender (RH) (Wide Tread) ......................................................................................... 1
18 a 524138138 Fender (RH) (Extra Wide Tread)................................................................................ 1
18 b 524137538 Fender (RH) (Standard Tread)................................................................................... 1
18 b 524137539 Fender (RH) (Wide Tread) ......................................................................................... 1
18 bi 524138140 Fender (RH) (Extra Wide Tread)................................................................................ 1
19 520045083 Cover ......................................................................................................................... 1
20 920829400 Cover ......................................................................................................................... 1
21 f 920826400 Plate .......................................................................................................................... 1
22 f 449001451 Capscrew................................................................................................................... 1
23 f 937701920 Nut ............................................................................................................................. 1
23 f 937701920 Nut ............................................................................................................................. 2
24 f 505974575 Capscrew................................................................................................................... 2
25 f 449022016 Lockwasher ............................................................................................................... 2
26 f 449015014 Nut ............................................................................................................................. 2
27 920652400 Floormat (Front)......................................................................................................... 1
27 924043300 Floormat (Front)......................................................................................................... 1
28 920674402 Floormat (Rear) ......................................................................................................... 1
28 924044302 Slip Resistant Tread (Rear) ....................................................................................... 1
29 504225227 Washer ...................................................................................................................... 2
30 925486300 Floormat .................................................................................................................... 1
30 926363300 Anti-Slip Tread ........................................................................................................... 1
31 925509300 Spacer ....................................................................................................................... 2

1.37
FRAME

ITEM PART NO. DESCRIPTION QTY

32 900010217 Capscrew................................................................................................................... 4
33 501737903 Nut ............................................................................................................................. 4
34 518803677 Nut ............................................................................................................................. 1
35 504232201 Tape........................................................................................................................... AR
36 504225227 Washer ...................................................................................................................... 2
37 925486300 Floormat .................................................................................................................... 1
38 449001389 Capscrew................................................................................................................... 4
39 940101908 Washer ...................................................................................................................... 4
40 911727400 Trunnion Cap ............................................................................................................. 2

FOOTNOTES:
a 878 mm Battery Compartment
b 890 mm Battery Compartment
c S/N A814A02167W ⇒ D/B 05/1999
d D/B 11/1997 ⇒ S/N A814V2782
e D/B 05/1999 ⇒
f ⇒ D/B 11/1996
g D/B 11/1996 ⇒
h ⇒ D/B 11/1997
i D/B 12/1998 ⇒

1.38
SECTION 2

2 ELECTRICAL SYSTEM

2 ELECTRICAL SYSTEM
CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERY CONNECTOR ................................................................................................................................... 2.92


CONTACTOR
1A/P ................................................................................................................................................................ 2.48
300 AMP ......................................................................................................................................................... 2.52
300 AMP 60V-DC
S/N A814A-02167w⇒ ................................................................................................................................. 2.60
FIELD WEAKENING
⇒S/N A814A-02166W ................................................................................................................................ 2.54
PUMP.............................................................................................................................................................. 2.50
STEERING
⇒S/N A814A-02166W ................................................................................................................................ 2.56
S/N A814A-02167W⇒ ................................................................................................................................ 2.58
CONTACTOR PANEL
REGENERATIVE BRAKING WITH OR WITHOUT BDI AND LIFT INTERRUPT
⇒S/N A814A-02166W ................................................................................................................................ 2.32
SHEET 1 OF 2
S/N A814A-02167W⇒ ................................................................................................................................ 2.36
SHEET 2 OF 2
S/N A814A-02167W⇒ ................................................................................................................................ 2.38
WITH BDI AND LIFT INTERRUPT
⇒S/N A814A-02166W ................................................................................................................................ 2.34
WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING
SHEET 1 OF 2
⇒S/N A814A-02166W............................................................................................................................. 2.28
SHEET 2 OF 2
⇒S/N A814A-02166W............................................................................................................................. 2.30
CONTROL PANEL
CONTACTOR HYDRAULIC
S/N A814A-02167W⇒ ................................................................................................................................ 2.22
TRANSISTOR HYDRAULIC
S/N A814A-02167W⇒ ................................................................................................................................ 2.26
DIRECTION CONTACTOR
⇒S/N A814A-02166W .................................................................................................................................... 2.46
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC
⇒S/N A814A-02166...................................................................................................................................... 2.4
S/N A814A-02167W⇒ .................................................................................................................................. 2.8
TRANSISTOR HYDRAULIC
⇒S/N A814A-02166W ................................................................................................................................ 2.12
S/N A814A-02167W⇒ ................................................................................................................................ 2.16
HYDRAULIC MOTOR
PREMIUM TRUCK
⇒D/B 04/2000............................................................................................................................................. 2.82
WITH BWI
D/B 12/1999⇒............................................................................................................................................. 2.90
ECONOMY TRUCK
⇒D/B 12/1999 ......................................................................................................................................... 2.88

2.1
CONTENTS

DESCRIPTION PAGE

WITHOUT BWI
ECONOMY TRUCK
⇒D/B 12/1999 ......................................................................................................................................... 2.84
D/B 12/1999⇔D/B 04/2000 ..................................................................................................................... 2.86
INSTRUMENT PANEL
ECONOMY DASH DISPLAY
⇒S/N A814A-02166W ................................................................................................................................ 2.64
PREMIUM DASH DISPLAY
⇒S/N A814A-02166W ................................................................................................................................ 2.62
SCR
⇒S/N A814A-02166W............................................................................................................................. 2.66
S/N A814A-02167W⇒ .................................................................................................................................... 2.68
SHIFT LEVER .................................................................................................................................................... 2.70
TRACTION MOTOR
ECONOMY TRUCK
⇒S/N A814A-02166W ................................................................................................................................ 2.72
HIGH SPEED WITH BWI
S/N A814A-02167W⇒ ................................................................................................................................ 2.76
HIGH SPEED WITHOUT BWI
S/N A814A-02167W⇒ ................................................................................................................................ 2.78
IDLE SPEED WITH BWI
S/N A814A-02167W⇒ ................................................................................................................................ 2.80
PERFORMANCE TRUCK
⇒S/N A814A-02166W ................................................................................................................................ 2.74
TRANSISTOR ASSEMBLY
WITH BDI AND LIFT INTERRUPT
⇒S/N A814A-02166W ................................................................................................................................ 2.40
WITHOUT BDI AND LIFT INTERRUPT
⇒S/N A814A-02166W ................................................................................................................................ 2.42
TRANSISTOR CONTROL PANEL
CONTACTOR HYDRAULIC
⇒S/N A814A-02166W ................................................................................................................................ 2.20
TRANSISTOR HYDRAULIC
⇒S/N A814A-02166W ................................................................................................................................ 2.24
TRANSISTOR CONTROLLER
PUMP.............................................................................................................................................................. 2.44
WIRE HARNESS
CONTROL VALVE
S/N A814A-02167W⇒ .............................................................................................................................. 2.122
DASH DISPLAY ............................................................................................................................................ 2.102
FRAME
⇒S/N A814A-01762V ............................................................................................................................... 2.106
S/N A814A-01763V⇔S/N A814A-02166W............................................................................................... 2.108
HAND LEVER
CONTACTOR HYDRAULIC
⇒S/N A814A-02166W........................................................................................................................... 2.112
TRANSISTOR HYDRAULIC
⇒S/N A814A-02166W........................................................................................................................... 2.114
INSTRUMENT CLUSTER
CONTACTOR HYDRAULIC
2.2
CONTENTS

DESCRIPTION PAGE

⇒S/N A814A-02166W........................................................................................................................... 2.100


SHEET 1 OF 2
⇒S/N A814A-02166W............................................................................................................................. 2.96
SHEET 2 OF 2
⇒S/N A814A-02166W............................................................................................................................. 2.98
LIGHT
S/N A814A-02167W⇒ .............................................................................................................................. 2.104
MAIN
⇒S/N A814A-02166W .............................................................................................................................. 2.120
SCR CONTROL
⇒S/N A814A-02166W........................................................................................................................... 2.116
TRANSISTOR CONTROL PANEL
S/N A814A-01763V⇔S/N A814A-02166W ........................................................................................... 2.118
ON-DEMAND STEERING
⇒S/N A814A-02166W ................................................................................................................................ 2.94
STEERING MOTOR
⇒S/N A814A-02166W .............................................................................................................................. 2.110

2.3
ELECTRICAL SYSTEM
(CONTACTOR HYDRAULIC)
(⇒S/N A814A-02166)

ELECTRICA L SYSTEMCONTACTOR HYDRAU LIC⇒S/N A814A-02166

2.4
ELECTRICAL SYSTEM
(CONTACTOR HYDRAULIC)
(⇒S/N A814A-02166)

ITEM PART NO. DESCRIPTION QTY

1 502398906 Washer ...................................................................................................................... 1


2 504230276 Washer ...................................................................................................................... 2
3 504230283 Insert ......................................................................................................................... 1
4 504230271 Nut ............................................................................................................................. 1
5 eg 504231263 Horn (36/48 Volt) ....................................................................................................... 1
5 h 520049833 Horn (36 Volt Mechanical) ......................................................................................... 1
5 f 520049835 Horn (48 Volt Mechanical) ......................................................................................... 1
6 906414700 Wire Harness (Main) (☞ Page 2.116) ...................................................................... 1
7 518793603 Strap .......................................................................................................................... 1
8 504226242 Washer ...................................................................................................................... 1
9 c 900016272 Power Cable .............................................................................................................. 1
9 d 900017252 Power Cable .............................................................................................................. 1
10 449007024 Screw......................................................................................................................... 2
11 449001134 Capscrew................................................................................................................... 1
12 504230211 Insulator..................................................................................................................... 1
13 518798642 Terminal Block ........................................................................................................... 1
14 906116700 Wire Harness (Frame) (☞ Page 2.106) ................................................................... 1
15 504070790 Strap Clamp............................................................................................................... AR
16 518803628 Capscrew................................................................................................................... 2
17 518798619 Wire Harness (Handlever) (☞ Page 2.112) ............................................................. 1
18 940004902 Washer ...................................................................................................................... 2
19 449022022 Lockwasher ............................................................................................................... 2
20 937100902 Nut ............................................................................................................................. 2
21 059711500 Capscrew................................................................................................................... 1
22 015026400 Lockwasher ............................................................................................................... 2
23 014936900 Nut ............................................................................................................................. 1
24 504235279 Screw......................................................................................................................... 1
25 501702903 Sealant ...................................................................................................................... AR
26 580008017 Battery Connector (☞ Page 2.92) ........................................................................... 1
26 580008018 Battery Connector (☞ Page 2.92) ........................................................................... 1
26 926341303 Battery Connector (☞ Page 2.92) ........................................................................... 1
26 926341304 Battery Connector (☞ Page 2.92) ........................................................................... 1
26 926341305 Battery Connector (☞ Page 2.92) ........................................................................... 1
26 926341306 Battery Connector (☞ Page 2.92) ........................................................................... 1
27 a 504069703 Switch ........................................................................................................................ 1
27 b 580025785 Switch ........................................................................................................................ 1
28 906103700 Wire Harness (Instrument Cluster) (☞ Page 2.98) .................................................. 1
28 906105700 Wire Harness (☞ Page 2.100) ................................................................................. 1
29 906104700 Wire Harness (Steering Motor).................................................................................. 1
30 c 900016272 Power Cable .............................................................................................................. 1
30 d 900017252 Power Cable .............................................................................................................. 1
31 c 900009239 Power Cable .............................................................................................................. 1
31 d 900017255 Power Cable .............................................................................................................. 1
32 c 900009241 Power Cable .............................................................................................................. 1
32 d 900017251 Power Cable .............................................................................................................. 1
33 c 900016275 Power Cable .............................................................................................................. 1
33 d 900017248 Power Cable .............................................................................................................. 1
34 c 900013201 Power Cable (Standard Hoist Motor) ......................................................................... 1
34 c 900016277 Power Cable (Heavy Duty Hoist Motor) ..................................................................... 1
34 d 900017246 Power Cable .............................................................................................................. 1

2.5
ELECTRICAL SYSTEM
(CONTACTOR HYDRAULIC)
(⇒S/N A814A-02166)

ITEM PART NO. DESCRIPTION QTY

35 c 900016276 Power Cable .............................................................................................................. 1


35 d 900017243 Power Cable .............................................................................................................. 1
36 520043803 Module....................................................................................................................... 1
37 449021001 Washer ...................................................................................................................... 1
38 449001013 Capscrew................................................................................................................... 1
39 940600905 Washer ...................................................................................................................... 2
40 520043801 Wire Harness............................................................................................................. 1
41 520044881 Power Cable .............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N A814A-02689Z
b S/N A814A-02689Z ⇒
c ⇒ S/N A814V-2932
d S/N A814V-2933 ⇒
e ⇒ S/N A814V-3543 INC. 3553-3554
f S/N A814V-3544 ⇒ EXC. 3553-3554
g ⇒ S/N A814V-3605
h S/N A814V-3606 ⇒

2.6
NOTES

2.7
ELECTRICAL SYSTEM
(CONTACTOR HYDRAULIC)
(S/N A814A-02167W⇒)

ELECTRICA L SYSTEMCONTACTOR HYDRAU LICS/N A814A-02167W⇒

2.8
ELECTRICAL SYSTEM
(CONTACTOR HYDRAULIC)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

1 c 580007953 Wire Harness (Main) (☞ Page 2.120) ...................................................................... 1


1 d 580026665 Wire Harness............................................................................................................. 1
2 b 449021002 Washer ...................................................................................................................... 2
3 b 930102906 Screw......................................................................................................................... 2
4 449022016 Lockwasher ............................................................................................................... 4
5 b 580002134 Washer ...................................................................................................................... 3
6 449001013 Capscrew................................................................................................................... 3
7 518798685 Wire Harness (Dash Display) (☞ Page 2.102) ........................................................ 1
8 518798642 Terminal Block ........................................................................................................... 1
9 449021001 Washer ...................................................................................................................... 3
10 504070790 Strap Clamp............................................................................................................... AR
11 449022022 Lockwasher ............................................................................................................... 2
12 518807623 Washer ...................................................................................................................... 2
13 518803628 Capscrew................................................................................................................... 2
14 937100902 Nut ............................................................................................................................. 2
15 c 580007151 Wire Harness (Control Valve Switch) (☞ Page 2.122) ............................................ 1
15 d 580026968 Wire Harness (☞ Page 2.122) ................................................................................. 1
16 b 014939300 Nut ............................................................................................................................. 3
17 580007805 SX Controller (☞ Page 2.22) ................................................................................... 1
18 520044880 Clamp ........................................................................................................................ 2
19 b 449022021 Lockwasher ............................................................................................................... 2
20 580008017 Battery Connector (☞ Page 2.92) ........................................................................... 1
20 580008018 Battery Connector (☞ Page 2.92) ........................................................................... 1
20 926341303 Battery Connector (☞ Page 2.92) ........................................................................... 1
20 926341304 Battery Connector (☞ Page 2.92) ........................................................................... 1
20 926341305 Battery Connector (☞ Page 2.92) ........................................................................... 1
20 926341306 Battery Connector (☞ Page 2.92) ........................................................................... 1
21 449001386 Capscrew................................................................................................................... 2
22 449022018 Lockwasher ............................................................................................................... 2
23 449021003 Washer ...................................................................................................................... 2
24 449015002 Nut ............................................................................................................................. 2
25 504240838 Ignition Switch ........................................................................................................... 1
25 504240712 Key Set................................................................................................................. 2
26 e 580008561 Wire Harness (Lights) (☞ Page 2.104) .................................................................... 1
26 f 580033760 Wire Harness (Lights) (☞ Page 2.104) .................................................................... 1
27 580011091 Horn (36/48 Volt) ....................................................................................................... 1
28 449001134 Capscrew................................................................................................................... 1
29 b 937100904 Nut ............................................................................................................................. 2
30 b 580007840 Terminal Wire ............................................................................................................ 1
31 504230271 Nut ............................................................................................................................. 1
32 504226242 Washer ...................................................................................................................... 1
33 580007925 Power Cable .............................................................................................................. 1
34 580007926 Power Cable .............................................................................................................. 1
35 580007906 Power Cable .............................................................................................................. 1
36 580007905 Power Cable .............................................................................................................. 1
37 580007927 Power Cable .............................................................................................................. 1
38 580007928 Power Cable .............................................................................................................. 1
39 a 580001082 Controller ................................................................................................................... 1
40 a 930101907 Screw......................................................................................................................... 3
41 a 449022019 Lockwasher ............................................................................................................... 3

2.9
ELECTRICAL SYSTEM
(CONTACTOR HYDRAULIC)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

42 a 580000467 Cover ......................................................................................................................... 1


42 a 449022019 Lockwasher .......................................................................................................... 3
42 a 580010916 Screw ................................................................................................................... 3
42 a 580018259 Spacer.................................................................................................................. 1
42 a 580018260 Cover.................................................................................................................... 1
42 a 580018261 Spacer.................................................................................................................. 2
43 a 580011649 Plate .......................................................................................................................... 1
44 a 580007838 Terminal Block ........................................................................................................... 1

FOOTNOTES:
a With On-Demand Steering
b Without On-Demand Steering
c ⇒ S/N A814A-02688Z
d S/N A814A-02689Z ⇒
e ⇒ D/B 09/2002
f D/B 09/2002 ⇒

2.10
NOTES

2.11
ELECTRICAL SYSTEM
(TRANSISTOR HYDRAULIC)
(⇒S/N A814A-02166W)

ELECTRICA L SYSTEMTRANSISTOR HYDRAULIC⇒S/N A814A-02166W

2.12
ELECTRICAL SYSTEM
(TRANSISTOR HYDRAULIC)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

1 502398906 Washer ...................................................................................................................... 1


2 504230276 Washer ...................................................................................................................... 2
3 504230283 Insert ......................................................................................................................... 1
4 504230271 Nut ............................................................................................................................. 1
5 ce 504231263 Horn (36/48 Volt) ....................................................................................................... 1
5 f 520049833 Horn (36 Volt Mechanical) ......................................................................................... 1
5 d 520049835 Horn (48 Volt Mechanical) ......................................................................................... 1
5 580011091 Horn (Optional) (36/48 Volt)....................................................................................... 1
6 906414700 Wire Harness (Main) (☞ Page 2.116) ...................................................................... 1
7 518793603 Strap .......................................................................................................................... 1
8 504226242 Washer ...................................................................................................................... 1
9 a 900016272 Power Cable .............................................................................................................. 1
9 b 900017252 Power Cable .............................................................................................................. 1
10 a 900016276 Power Cable .............................................................................................................. 1
10 b 900017243 Power Cable .............................................................................................................. 1
11 449001134 Capscrew................................................................................................................... 1
12 504230211 Insulator..................................................................................................................... 1
13 518798642 Terminal Block ........................................................................................................... 1
14 906116700 Wire Harness (Frame) (☞ Page 2.106) ................................................................... 1
15 504070790 Strap Clamp............................................................................................................... AR
16 518803628 Capscrew................................................................................................................... 2
17 518793683 Wire Harness (Handlever) (☞ Page 2.114) ............................................................. 1
18 518807623 Washer ...................................................................................................................... 2
19 449022022 Lockwasher ............................................................................................................... 2
20 937100902 Nut ............................................................................................................................. 2
21 059711500 Capscrew................................................................................................................... 1
22 015026400 Lockwasher ............................................................................................................... 2
23 014936900 Nut ............................................................................................................................. 1
24 504235279 Screw......................................................................................................................... 1
25 501702903 Sealant ...................................................................................................................... AR
26 580008017 Battery Connector (☞ Page 2.92) ........................................................................... 1
26 580008018 Battery Connector (☞ Page 2.92) ........................................................................... 1
26 926341303 Battery Connector (☞ Page 2.92) ........................................................................... 1
26 926341304 Battery Connector (☞ Page 2.92) ........................................................................... 1
26 926341305 Battery Connector (☞ Page 2.92) ........................................................................... 1
26 926341306 Battery Connector (☞ Page 2.92) ........................................................................... 1
27 g 504069703 Switch ........................................................................................................................ 1
27 h 580025785 Switch ........................................................................................................................ 1
28 906107700 Wire Harness (Instrument Cluster) (☞ Page 2.96) .................................................. 1
28 906103700 Wire Harness (☞ Page 2.98) ................................................................................... 1
29 906106700 Wire Harness (Steering Motor) (☞ Page 2.110) ...................................................... 1
30 a 900016272 Power Cable .............................................................................................................. 1
30 b 900017252 Power Cable .............................................................................................................. 1
31 a 900009239 Power Cable .............................................................................................................. 1
31 b 900017255 Power Cable .............................................................................................................. 1
32 a 900009241 Power Cable .............................................................................................................. 1
32 b 900017251 Power Cable .............................................................................................................. 1
33 a 900016275 Power Cable .............................................................................................................. 1
33 b 900017248 Power Cable .............................................................................................................. 1
34 a 900009246 Power Cable .............................................................................................................. 1

2.13
ELECTRICAL SYSTEM
(TRANSISTOR HYDRAULIC)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

34 b 900017242 Power Cable .............................................................................................................. 1


35 a 900009234 Power Cable (Heavy Duty Hoist Motor) ..................................................................... 1
35 a 900009265 Power Cable (Standard Hoist Motor) ......................................................................... 1
35 b 900017247 Power Cable .............................................................................................................. 1
36 520044881 Power Cable .............................................................................................................. 1
37 520044898 Wire Harness............................................................................................................. 1

FOOTNOTES:
a ⇒ S/N A814V-2932
b S/N A814V-2933 ⇒
c ⇒ S/N A814V-3543 INC. 3553-3554
d S/N A814V-3544 ⇒ EXC. 3553-3554
e ⇒ S/N A814V-3605
f S/N A814V-3606 ⇒
g ⇒ D/B 04/2001
h D/B 04/2001 ⇒

2.14
NOTES

2.15
ELECTRICAL SYSTEM
(TRANSISTOR HYDRAULIC)
(S/N A814A-02167W⇒)

ELECTRICA L SYSTEMTRANSISTOR HYDRAULICS/N A814A-02167W⇒

2.16
ELECTRICAL SYSTEM
(TRANSISTOR HYDRAULIC)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

1 c 580007953 Wire Harness (Main) (☞ Page 2.120) ...................................................................... 1


1 d 580026665 Wire Harness............................................................................................................. 1
2 b 449021002 Washer ...................................................................................................................... 2
3 b 930102906 Screw......................................................................................................................... 2
4 449022016 Lockwasher ............................................................................................................... 4
5 b 580002134 Washer ...................................................................................................................... 3
6 449001013 Capscrew................................................................................................................... 3
7 518798685 Wire Harness (Dash Display) (☞ Page 2.102) ........................................................ 1
8 518798642 Terminal Block ........................................................................................................... 1
9 449021001 Washer ...................................................................................................................... 3
10 504070790 Strap Clamp............................................................................................................... AR
11 449022022 Lockwasher ............................................................................................................... 2
12 518807623 Washer ...................................................................................................................... 2
13 518803628 Capscrew................................................................................................................... 2
14 937100902 Nut ............................................................................................................................. 2
15 c 580007151 Wire Harness (Control Valve Switch) (☞ Page 2.122) ............................................ 1
15 d 580026968 Wire Harness............................................................................................................. 1
16 b 014939300 Nut ............................................................................................................................. 3
17 .. . . . Control Panel (☞ Page 2.26) ................................................................................... 1
18 520044880 Clamp ........................................................................................................................ 2
19 b 449022021 Lockwasher ............................................................................................................... 2
20 580008017 Battery Connector (☞ Page 2.92) ........................................................................... 1
20 580008018 Battery Connector (☞ Page 2.92) ........................................................................... 1
20 926341303 Battery Connector (☞ Page 2.92) ........................................................................... 1
20 926341304 Battery Connector (☞ Page 2.92) ........................................................................... 1
20 926341305 Battery Connector (☞ Page 2.92) ........................................................................... 1
20 926341306 Battery Connector (☞ Page 2.92) ........................................................................... 1
21 449001386 Capscrew................................................................................................................... 2
22 449022018 Lockwasher ............................................................................................................... 2
23 449021003 Washer ...................................................................................................................... 2
24 449015002 Nut ............................................................................................................................. 2
25 504240838 Ignition Switch ........................................................................................................... 1
25 504240712 Key Set................................................................................................................. 2
26 e 580008561 Wire Harness (Lights) (☞ Page 2.104) .................................................................... 1
26 f 580033760 Wire Harness (Lights) (☞ Page 2.104) .................................................................... 1
27 580011091 Horn (36/48 Volt) ....................................................................................................... 1
28 449001134 Capscrew................................................................................................................... 1
29 b 937100904 Nut ............................................................................................................................. 2
30 b 580007840 Terminal Wire ............................................................................................................ 1
31 504230271 Nut ............................................................................................................................. 1
32 504226242 Washer ...................................................................................................................... 1
33 580007925 Power Cable .............................................................................................................. 1
34 580007926 Power Cable .............................................................................................................. 1
35 580007906 Power Cable .............................................................................................................. 1
36 580007905 Power Cable .............................................................................................................. 1
37 580007927 Power Cable .............................................................................................................. 1
38 580007928 Power Cable .............................................................................................................. 1
39 a 580001082 Controller ................................................................................................................... 1
40 a 930101907 Screw......................................................................................................................... 3
41 a 449022019 Lockwasher ............................................................................................................... 3

2.17
ELECTRICAL SYSTEM
(TRANSISTOR HYDRAULIC)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

42 a 580000467 Cover (Assembly) ...................................................................................................... 1


42 a 449022019 Lockwasher .......................................................................................................... 3
42 a 580010916 Screw ................................................................................................................... 3
42 a 580018259 Spacer.................................................................................................................. 1
42 a 580018260 Cover.................................................................................................................... 1
42 a 580018261 Spacer.................................................................................................................. 2
43 a 580011649 Plate .......................................................................................................................... 1
44 a 580007838 Terminal Block ........................................................................................................... 1

FOOTNOTES:
a With On-Demand Steering
b Without On-Demand Steering
c ⇒ D/B 04/2001
d D/B 04/2001 ⇒
e ⇒ D/B 09/2002
f D/B 09/2002 ⇒

2.18
NOTES

2.19
TRANSISTOR CONTROL PANEL
(CONTACTOR HYDRAULIC)
(⇒S/N A814A-02166W)

TRANSISTOR CONTROL PANELCONTACTOR HYDRAULIC⇒S/N A814A-02166W

2.20
TRANSISTOR CONTROL PANEL
(CONTACTOR HYDRAULIC)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

1 504235284 Fuse (500 Amp)......................................................................................................... 1


2 504226299 Fuse (325 Amp)......................................................................................................... 1
3 520043833 Fuse (30 Amp)........................................................................................................... 1
4 520043844 Plate .......................................................................................................................... 1
5 520043840 Wire Harness............................................................................................................. 1
6 449007040 Screw......................................................................................................................... 2
7 940004903 Washer ...................................................................................................................... 2
8 502632901 Screw......................................................................................................................... 3
9 449001302 Capscrew................................................................................................................... 4
10 449021006 Washer ...................................................................................................................... 8
11 449022013 Lockwasher ............................................................................................................... 8
12 449015044 Nut ............................................................................................................................. 8
13 518790619 Contactor (☞ Page 2.56) ......................................................................................... 1
13 520043843 Contactor (☞ Page 2.56) ......................................................................................... 1
14 449007011 Screw......................................................................................................................... 2
15 449022019 Lockwasher ............................................................................................................... 2
16 520043828 Contactor Panel (☞ Page 2.32) ............................................................................... 1
16 520043831 Contactor Panel (☞ Page 2.34) ............................................................................... 1
17 520043839 Controller (☞ Page 2.40) ......................................................................................... 1
17 520043830 Controller (☞ Page 2.42) ......................................................................................... 1
18 520043835 Bus Bar...................................................................................................................... 1
19 516809801 Contact Block ............................................................................................................ 1
20 520043836 Bus Bar...................................................................................................................... 1
21 520043837 Bus Bar...................................................................................................................... 1
22 520043838 Bus Bar...................................................................................................................... 1
23 520043826 Bus Bar...................................................................................................................... 1
24 520043827 Spacer ....................................................................................................................... 1
25 520043841 Wire Harness............................................................................................................. 1
26 449001091 Capscrew................................................................................................................... 1
27 449022016 Lockwasher ............................................................................................................... 1
28 505075504 Contactor (Pump) (☞ Page 2.50) ............................................................................ 1
29 449001114 Capscrew................................................................................................................... 2
30 449021003 Washer ...................................................................................................................... 2
31 449022018 Lockwasher ............................................................................................................... 2
32 503513203 Suppressor ................................................................................................................ 1
33 925842300 Resistor (Field Weakening) ....................................................................................... 1
34 449021001 Washer ...................................................................................................................... 1
35 449007004 Screw......................................................................................................................... 2
36 449022019 Lockwasher ............................................................................................................... 2
37 520043842 Pin ............................................................................................................................. 1
38 520043803 Module....................................................................................................................... 1
39 520052889 Plug ........................................................................................................................... 1
40 449001040 Capscrew................................................................................................................... 3

2.21
CONTROL PANEL
(CONTACTOR HYDRAULIC)
(S/N A814A-02167W⇒)

CONTROL PANELCONTACTOR HYDRAULICS/N A814A-02167W⇒

2.22
CONTROL PANEL
(CONTACTOR HYDRAULIC)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

1 580007805 SX Controller ............................................................................................................. 1


2 a 580007779 Contactor Panel (36/48 Volt) (☞ Page 2.36) ............................................................ 1
2 b 580013089 Contactor Panel (36/48 Volt)...................................................................................... 1
3 449015014 Nut ............................................................................................................................. 17
4 449021001 Washer ...................................................................................................................... 19
5 449022016 Lockwasher ............................................................................................................... 19
6 580022747 Capscrew................................................................................................................... 16
7 580007804 Power Cable .............................................................................................................. 1
8 580007455 Fuse Block................................................................................................................. 1
9 580007456 Spacer ....................................................................................................................... 1
10 504226299 Fuse (325 Amp)......................................................................................................... 1
11 504235284 Fuse (500 Amp)......................................................................................................... 1
12 518796606 Fuse (40 Amp)........................................................................................................... 1
13 449001013 Capscrew................................................................................................................... 1
14 504223252 Label (Fuse-325 Amp)............................................................................................... 1
15 504223270 Label.......................................................................................................................... 1
16 518796653 Label (Fuse-40 Amp)................................................................................................. 1
17 504233261 Contactor ................................................................................................................... 1
18 449007011 Screw......................................................................................................................... 2
19 449022019 Lockwasher ............................................................................................................... 2
20 580011651 Washer ...................................................................................................................... 2
21 449001038 Capscrew................................................................................................................... 1
22 580007780 Contactor Panel (36/48 Volt)...................................................................................... 1
23 580007775 Bus Bar...................................................................................................................... 1
24 580007778 Busbar ....................................................................................................................... 1
25 449022019 Lockwasher ............................................................................................................... 2
26 580009268 Module (DE) .............................................................................................................. 1
27 449007040 Screw......................................................................................................................... 2
28 940004903 Washer ...................................................................................................................... 4
29 449007023 Screw......................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N A814V-4306 EXC. 4296-4298
b S/N A814V-4307 ⇒ INC. 4296-4298

2.23
TRANSISTOR CONTROL PANEL
(TRANSISTOR HYDRAULIC)
(⇒S/N A814A-02166W)

TRANSISTOR CONTROL PANELTRANSISTOR HYDRAULIC⇒S/N A814A-02166W

2.24
TRANSISTOR CONTROL PANEL
(TRANSISTOR HYDRAULIC)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

1 504235284 Fuse (500 Amp)......................................................................................................... 1


2 504226299 Fuse (325 Amp)......................................................................................................... 1
3 520043833 Fuse (30 Amp)........................................................................................................... 1
4 520043829 Controller (Pump) (☞ Page 2.44) ............................................................................ 1
5 520043835 Bus Bar...................................................................................................................... 2
6 925842300 Resistor (Field Weakening) ....................................................................................... 1
7 520043837 Bus Bar...................................................................................................................... 1
8 520043838 Bus Bar...................................................................................................................... 1
9 520043826 Bus Bar...................................................................................................................... 1
10 518790619 Contactor (Without On-Demand Steering) (☞ Page 2.56) ...................................... 1
10 520043843 Contactor (With On-Demand Steering) (☞ Page 2.56) ........................................... 1
11 449007011 Screw......................................................................................................................... 2
12 449022019 Lockwasher ............................................................................................................... 2
13 520043828 Contactor Panel (☞ Page 2.32) ............................................................................... 1
13 520043831 Contactor Panel (☞ Page 2.34) ............................................................................... 1
14 520043839 Controller (☞ Page 2.40) ......................................................................................... 1
14 520043830 Controller (☞ Page 2.42) ......................................................................................... 1
15 520043827 Spacer ....................................................................................................................... 1
16 449015044 Nut ............................................................................................................................. 8
17 449001302 Capscrew................................................................................................................... 2
18 449021006 Washer ...................................................................................................................... 8
19 449022013 Lockwasher ............................................................................................................... 8
20 449001040 Capscrew................................................................................................................... 3
21 449001415 Capscrew................................................................................................................... 1
22 449022016 Lockwasher ............................................................................................................... 1
23 449021001 Washer ...................................................................................................................... 1

2.25
CONTROL PANEL
(TRANSISTOR HYDRAULIC)
(S/N A814A-02167W⇒)

CONTROL PANELTRANSISTOR HYDRAULICS/N A814A-02167W⇒

2.26
CONTROL PANEL
(TRANSISTOR HYDRAULIC)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

1 580007805 SX Controller ............................................................................................................. 1


2 a 580007779 Contactor Panel (36/48 Volt) (☞ Page 2.36) ............................................................ 1
2 b 580013089 Contactor Panel (36/48 Volt) (☞ Page 2.36) ............................................................ 1
3 449015014 Nut ............................................................................................................................. 17
4 449021001 Washer ...................................................................................................................... 19
5 449022016 Lockwasher ............................................................................................................... 19
6 580022747 Capscrew................................................................................................................... 16
7 580007804 Power Cable .............................................................................................................. 1
8 580007455 Fuse Block................................................................................................................. 1
9 580007456 Spacer ....................................................................................................................... 1
10 504226299 Fuse (325 Amp)......................................................................................................... 1
11 504235284 Fuse (500 Amp)......................................................................................................... 1
12 518796606 Fuse (40 Amp)........................................................................................................... 1
13 449001013 Capscrew................................................................................................................... 1
14 504223252 Label (Fuse-325 Amp)............................................................................................... 1
15 504223270 Label.......................................................................................................................... 1
16 518796653 Label (Fuse-40 Amp)................................................................................................. 1
17 504233261 Contactor (Steering) (☞ Page 2.58) ........................................................................ 1
18 449007011 Screw......................................................................................................................... 2
19 449022019 Lockwasher ............................................................................................................... 2
20 580011651 Washer ...................................................................................................................... 2
21 449001038 Capscrew................................................................................................................... 1
22 580014085 SX Controller ............................................................................................................. 1
23 580007776 Bus Bar...................................................................................................................... 1
24 580007777 Bus Bar...................................................................................................................... 1
25 580007455 Fuse Block................................................................................................................. 1
26 449021001 Washer ...................................................................................................................... 5
27 449022016 Lockwasher ............................................................................................................... 5
28 449001013 Capscrew................................................................................................................... 3
29 449001038 Capscrew................................................................................................................... 1
30 449015014 Nut ............................................................................................................................. 1
31 580007456 Spacer ....................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A814V-4306 EXC. 4296-4298
b S/N A814V-4307 ⇒ INC. 4296-4298

2.27
CONTACTOR PANEL
(WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING) (SHEET 1 OF 2)
(⇒S/N A814A-02166W)

CONTACTOR PANELWITH BDI, LIFT INTERRUPT, AND F IEL D WEAKENINGSHEET 1 OF 2⇒S/N A814A-02166W

2.28
CONTACTOR PANEL
(WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING) (SHEET 1 OF 2)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

520043832 Contactor Panel......................................................................................................... 1


1 520043893 Base ..................................................................................................................... 1
2 505075506 Contactor (Forward/Reverse) (☞ Page 2.46) ..................................................... 1
3 505075508 Contactor (300 Amp) (☞ Page 2.52) .................................................................. 3
4 518798672 Spacer.................................................................................................................. 1
5 505075526 Contactor (Field Weakening) (☞ Page 2.54) ...................................................... 1
6 504235270 Varistor ................................................................................................................. 1
7 518798656 Bracket ................................................................................................................. 1
8 504227215 Fuse Block ........................................................................................................... 1
9 504227228 Shunt.................................................................................................................... 1
10 516913805 Rectifier (No. 3 and No. 4) ................................................................................... 1
11 504227243 Heatsink ............................................................................................................... 1
12 518265806 Insulator ............................................................................................................... 1
13 518095800 Bushing ................................................................................................................ 2
14 503891203 Fuse Block ........................................................................................................... 1
15 500903103 Fuse (15 Amp) ..................................................................................................... 3
16 520043895 Adapter................................................................................................................. 1
17 516923833 Bus Bar ................................................................................................................ 2
18 504237285 Fuse ..................................................................................................................... 1
19 520043897 Bracket ................................................................................................................. 1
20 520043898 Insulator ............................................................................................................... 1
21 520043816 Bus Bar ................................................................................................................ 1
22 520043818 Bus Bar ................................................................................................................ 1
23 520043821 Stud...................................................................................................................... 1
24 520043896 Fuse Holder.......................................................................................................... 1
25 520043899 Insulator ............................................................................................................... 1
26 520043814 Bus Bar ................................................................................................................ 1
27 520043815 Bus Bar ................................................................................................................ 1
28 520043822 Bus Bar ................................................................................................................ 1
29 520043820 Stud...................................................................................................................... 1
30 520043819 Bus Bar ................................................................................................................ 1
31 520333807 Bus Bar ................................................................................................................ 1
32 520043817 Bus Bar ................................................................................................................ 1

2.29
CONTACTOR PANEL
(WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING) (SHEET 2 OF 2)
(⇒S/N A814A-02166W)

CONTACTOR PANELWITH BDI, LIFT INTERRUPT, AND F IEL D WEAKENINGSHEET 2 OF 2⇒S/N A814A-02166W

2.30
CONTACTOR PANEL
(WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING) (SHEET 2 OF 2)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

520043845 Contactor Panel......................................................................................................... 1


1 520043893 Base ..................................................................................................................... 1
2 505075506 Contactor (Forward/Reverse) (☞ Page 2.46) ..................................................... 1
3 505075508 Contactor (300 Amp) (☞ Page 2.52) .................................................................. 3
4 520043821 Stud...................................................................................................................... 1
5 505075526 Contactor (Field Weakening) (☞ Page 2.54) ...................................................... 1
6 518798672 Spacer.................................................................................................................. 1
7 518798656 Bracket ................................................................................................................. 1
8 504227215 Fuse Block ........................................................................................................... 1
9 520043817 Bus Bar ................................................................................................................ 1
10 520043818 Bus Bar ................................................................................................................ 1
11 520043819 Bus Bar ................................................................................................................ 1
12 520333807 Bus Bar ................................................................................................................ 1
13 520043896 Fuse Holder.......................................................................................................... 1
14 503891203 Fuse Block ........................................................................................................... 1
15 500903103 Fuse (15 Amp) ..................................................................................................... 3
16 520043895 Adapter................................................................................................................. 1
17 516923833 Bus Bar ................................................................................................................ 2
18 504237285 Fuse ..................................................................................................................... 1
19 518798601 Outer Mast ........................................................................................................... 1
20 520043898 Insulator ............................................................................................................... 1
21 520043816 Bus Bar ................................................................................................................ 1

2.31
CONTACTOR PANEL
(REGENERATIVE BRAKING WITH OR WITHOUT BDI AND LIFT INTERRUPT)
(⇒S/N A814A-02166W)

CONTACTOR PANELREGENERATIVE BRAKING WIT H OR WITHOUT BDI AND LIFT INTERRUPT⇒S/N A814A-02166W

2.32
CONTACTOR PANEL
(REGENERATIVE BRAKING WITH OR WITHOUT BDI AND LIFT INTERRUPT)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

520043828 Contactor Panel......................................................................................................... 1


1 520043893 Base ..................................................................................................................... 1
2 505075506 Contactor (Forward/Reverse) (☞ Page 2.46) ..................................................... 1
3 505075508 Contactor (300 Amp) (☞ Page 2.52) .................................................................. 3
4 520043822 Bus Bar ................................................................................................................ 1
5 520043820 Stud...................................................................................................................... 1
6 504235270 Varistor ................................................................................................................. 1
7 518798656 Bracket ................................................................................................................. 1
8 504227215 Fuse Block ........................................................................................................... 1
9 504227228 Shunt.................................................................................................................... 1
10 516913805 Rectifier (No. 3 and No. 4) ................................................................................... 1
11 504227243 Heatsink ............................................................................................................... 1
12 518265806 Insulator ............................................................................................................... 1
13 518095800 Bushing ................................................................................................................ 2
14 503891203 Fuse Block ........................................................................................................... 1
15 500903103 Fuse (15 Amp) ..................................................................................................... 3
16 520043895 Adapter................................................................................................................. 1
17 516923833 Bus Bar ................................................................................................................ 2
18 504237285 Fuse ..................................................................................................................... 1
19 520043897 Bracket ................................................................................................................. 1
20 520043898 Insulator ............................................................................................................... 1
21 520043816 Bus Bar ................................................................................................................ 1
22 520043818 Bus Bar ................................................................................................................ 1
23 520043821 Stud...................................................................................................................... 1
24 520043896 Fuse Holder.......................................................................................................... 1
25 520043899 Insulator ............................................................................................................... 1
26 520043814 Bus Bar ................................................................................................................ 1
27 520043815 Bus Bar ................................................................................................................ 1

2.33
CONTACTOR PANEL
(WITH BDI AND LIFT INTERRUPT)
(⇒S/N A814A-02166W)

CONTACTOR PANELWITH BDI AND LIFT INTERRUPT⇒S/N A814A-02166W

2.34
CONTACTOR PANEL
(WITH BDI AND LIFT INTERRUPT)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

520043831 Contactor Panel......................................................................................................... 1


1 520043893 Base ..................................................................................................................... 1
2 505075506 Contactor (Forward/Reverse) (☞ Page 2.46) ..................................................... 1
3 505075508 Contactor (300 Amp) (☞ Page 2.52) .................................................................. 1
4 520043821 Stud...................................................................................................................... 1
5 505075507 Contactor (1A) (☞ Page 2.48) ............................................................................ 1
6 520043896 Fuse Holder.......................................................................................................... 1
7 518798656 Bracket ................................................................................................................. 1
8 504227215 Fuse Block ........................................................................................................... 1
9 520043818 Bus Bar ................................................................................................................ 1
10 520043816 Bus Bar ................................................................................................................ 1
11 520043898 Insulator ............................................................................................................... 1
12 520043897 Bracket ................................................................................................................. 1
13 504237285 Fuse ..................................................................................................................... 1
14 503891203 Fuse Block ........................................................................................................... 1
15 500903103 Fuse (15 Amp) ..................................................................................................... 3
16 520043895 Adapter................................................................................................................. 1
17 516923833 Bus Bar ................................................................................................................ 2

2.35
CONTACTOR PANEL
(SHEET 1 OF 2)
(S/N A814A-02167W⇒)

CONTACTOR PANELSHEET 1 OF 2S/N A814A-02167W⇒

2.36
CONTACTOR PANEL
(SHEET 1 OF 2)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

a 580007779 Contactor Panel (36/48 Volt)...................................................................................... 1


b 580013089 Contactor Panel (36/48 Volt)...................................................................................... 1
1 580010948 Base ..................................................................................................................... 1
2 a 580001095 Contactor (36/48 Volt) (300 Amp) (☞ Page 2.60) ............................................... 1
2 b 580013132 Contactor (36/48 Volt) .......................................................................................... 1
3 518798656 Bracket ................................................................................................................. 1
4 520053864 Capacitator (Blue) ................................................................................................ 1
5 503891203 Fuse Block ........................................................................................................... 1
6 516923833 Bus Bar ................................................................................................................ 3
7 500903103 Fuse (15 Amp) ..................................................................................................... 4
8 504227260 Label (Fuse) (15 Amp) ......................................................................................... 4
9 504227288 Nameplate............................................................................................................ 1

FOOTNOTES:
a ⇒ S/N A814V-4306 EXC. 4296-4298
b S/N A814V-4307 ⇒ INC. 4296-4298

2.37
CONTACTOR PANEL
(SHEET 2 OF 2)
(S/N A814A-02167W⇒)

CONTACTOR PANELSHEET 2 OF 2S/N A814A-02167W⇒

2.38
CONTACTOR PANEL
(SHEET 2 OF 2)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

580007780 Contactor Panel (36/48 Volt)...................................................................................... 1


1 580010949 Base ..................................................................................................................... 1
2 505075504 Contactor (Pump) (☞ Page 2.50) ....................................................................... 1
3 520031807 Spacer.................................................................................................................. 2
4 580010947 Insulator ............................................................................................................... 2

2.39
TRANSISTOR ASSEMBLY
(WITH BDI AND LIFT INTERRUPT)
(⇒S/N A814A-02166W)

TRANSISTOR ASSEMBLYWITH BDI AND LIFT INTERRUPT⇒S/N A814A-02166W

2.40
TRANSISTOR ASSEMBLY
(WITH BDI AND LIFT INTERRUPT)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

520043839 Controller ................................................................................................................... 1


1 520042898 Wire Harness ....................................................................................................... 1
2 520047895 Controller.............................................................................................................. 1
3 520042875 Base................................................................................................................. 1
4 520042876 Heatsink ........................................................................................................... 1
5 520042877 Snubber ........................................................................................................... 2
6 520042878 Terminal Post ................................................................................................... 2
7 520042879 Bus Bar ............................................................................................................ 1
8 520042880 Bus Bar ............................................................................................................ 1
9 520042881 Bus Bar ............................................................................................................ 1
10 520050801 Bus Bar ............................................................................................................ 8
11 520047896 Capacitor ......................................................................................................... 3
12 580000181 Control Card .................................................................................................... 1
13 520042885 Support ............................................................................................................ 2
14 520047897 Transistor ......................................................................................................... 1
15 520047898 Diode Block...................................................................................................... 1
16 520042889 Support ............................................................................................................ 4
17 520042899 Bus Bar ............................................................................................................ 1

2.41
TRANSISTOR ASSEMBLY
(WITHOUT BDI AND LIFT INTERRUPT)
(⇒S/N A814A-02166W)

TRANSISTOR ASSEMBLYWITHOUT BDI AND L IFT INTERRUPT⇒ S/N A814A-02166W

2.42
TRANSISTOR ASSEMBLY
(WITHOUT BDI AND LIFT INTERRUPT)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

520043830 Controller ................................................................................................................... 1


1 520042898 Wire Harness ....................................................................................................... 1
2 520049841 Controller.............................................................................................................. 1
3 520042875 Base................................................................................................................. 1
4 520042876 Heatsink ........................................................................................................... 1
5 520042877 Snubber ........................................................................................................... 2
6 520042878 Terminal Post ................................................................................................... 2
7 520042879 Bus Bar ............................................................................................................ 1
8 520042880 Bus Bar ............................................................................................................ 1
9 520042881 Bus Bar ............................................................................................................ 1
10 520050801 Bus Bar ............................................................................................................ 8
11 520047896 Capacitor ......................................................................................................... 3
12 580000182 Control Card .................................................................................................... 1
13 520042885 Support ............................................................................................................ 2
14 520047897 Transistor ......................................................................................................... 1
15 520047898 Diode Block...................................................................................................... 1
16 520042889 Support ............................................................................................................ 4
17 520042899 Bus Bar ............................................................................................................ 1

2.43
TRANSISTOR CONTROLLER
(PUMP)

TRANSISTOR CONTROL LERPUMP

2.44
TRANSISTOR CONTROLLER
(PUMP)

ITEM PART NO. DESCRIPTION QTY

520043829 Controller ................................................................................................................... 1


1 520042898 Wire Harness ....................................................................................................... 1
2 520050803 Controller.............................................................................................................. 1
3 520042875 Base................................................................................................................. 1
4 520042876 Heatsink ........................................................................................................... 1
5 520042877 Snubber ........................................................................................................... 2
6 520042878 Terminal Post ................................................................................................... 2
7 520042879 Bus Bar ............................................................................................................ 1
8 520050800 Bus Bar ............................................................................................................ 1
9 520042881 Bus Bar ............................................................................................................ 1
10 520042882 Bus Bar ............................................................................................................ 8
11 520047896 Capacitor ......................................................................................................... 3
12 520050804 Control Card .................................................................................................... 1
13 520042885 Support ............................................................................................................ 2
14 520047897 Transistor ......................................................................................................... 1
15 520047898 Diode Block...................................................................................................... 1
16 520042889 Support ............................................................................................................ 4

2.45
DIRECTION CONTACTOR
(⇒S/N A814A-02166W)

DIRECTION CONTACTOR⇒ S/N A814A-02166W

2.46
DIRECTION CONTACTOR
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

505075506 Contactor ................................................................................................................... 1


1 516857804 Base Magnet ........................................................................................................ 1
2 516856812 Coil ....................................................................................................................... 2
3 516865803 Frame ................................................................................................................... 2
4 516869843 Bus Bar ................................................................................................................ 2
5 516869839 Bus Bar ................................................................................................................ 1
6 516864804 Spacer.................................................................................................................. 2
7 516862804 Clamp................................................................................................................... 4
8 516869842 Bus Bar ................................................................................................................ 1
9 519788801 Cover.................................................................................................................... 2
10 516869841 Bus Bar ................................................................................................................ 1
11 516869840 Bus Bar ................................................................................................................ 1
12 516859807 Spring................................................................................................................... 2
13 516866807 Armature .............................................................................................................. 2
14 519787801 Base ..................................................................................................................... 2
15 516861803 Carrier .................................................................................................................. 2
16 519786801 Bushing ................................................................................................................ 2
17 516858808 Bus Bar ................................................................................................................ 4
18 512443801 Spring Seat .......................................................................................................... 4
19 516859801 Spring................................................................................................................... 2
20 512435807 Insulation.............................................................................................................. 2
21 .. . . . Nut........................................................................................................................ 2
22 .. . . . Washer ................................................................................................................. 2

2.47
CONTACTOR
(1A/P)

CONTACTOR1A/P

2.48
CONTACTOR
(1A/P)

ITEM PART NO. DESCRIPTION QTY

505075507 Contactor ................................................................................................................... 1


1 504227291 Base ..................................................................................................................... 1
2 516856812 Coil ....................................................................................................................... 1
3 516865803 Frame ................................................................................................................... 1
4 516869829 Contact (Moving) .................................................................................................. 2
5 516862805 Clamp................................................................................................................... 2
6 516859806 Spring................................................................................................................... 1
7 516866809 Armature .............................................................................................................. 1
8 519787801 Base ..................................................................................................................... 1
9 516861803 Carrier .................................................................................................................. 1
10 519786801 Bushing ................................................................................................................ 1
11 516858807 Contact (Moving) .................................................................................................. 1
12 512443801 Spring Seat .......................................................................................................... 1
13 516859801 Spring................................................................................................................... 1
14 516870801 Retainer................................................................................................................ 1
15 .. . . . Washer ................................................................................................................. 1
16 .. . . . Nut........................................................................................................................ 1

150091012 Repair Kit (Includes Items 4, 9-14) ............................................................................ 1

2.49
CONTACTOR
(PUMP)

CONTACTORPUMP

2.50
CONTACTOR
(PUMP)

ITEM PART NO. DESCRIPTION QTY

505075504 Contactor ................................................................................................................... 1


1 504227291 Base ..................................................................................................................... 1
2 516856810 Coil ....................................................................................................................... 1
3 516865803 Frame ................................................................................................................... 1
4 516869837 Contact (Fixed)..................................................................................................... 2
5 516862805 Clamp................................................................................................................... 2
6 516859806 Spring................................................................................................................... 1
7 516866809 Armature .............................................................................................................. 1
8 519787801 Base ..................................................................................................................... 1
9 516861803 Carrier .................................................................................................................. 1
10 519786801 Bushing ................................................................................................................ 1
11 516858806 Contact (Moving) .................................................................................................. 1
12 512443801 Spring Seat .......................................................................................................... 1
13 516859802 Spring................................................................................................................... 1
14 516870801 Retainer................................................................................................................ 1
15 .. . . . Washer ................................................................................................................. 1
16 .. . . . Nut........................................................................................................................ 1

520049816 Contact Kit (Includes Items 4, 9-14) .......................................................................... 1

2.51
CONTACTOR
(300 AMP)

CONTACTOR300 AMP

2.52
CONTACTOR
(300 AMP)

ITEM PART NO. DESCRIPTION QTY

505075508 Contactor ................................................................................................................... 1


1 516857805 Base (Magnet)...................................................................................................... 1
2 516856812 Coil ....................................................................................................................... 1
3 516865803 Frame ................................................................................................................... 1
4 516869837 Contact (Fixed)..................................................................................................... 2
5 516862805 Clamp................................................................................................................... 2
6 516859806 Spring................................................................................................................... 1
7 516866809 Armature .............................................................................................................. 1
8 519787801 Base ..................................................................................................................... 1
9 516861803 Carrier .................................................................................................................. 1
10 519786801 Bushing ................................................................................................................ 1
11 516858806 Contact (Moving) .................................................................................................. 1
12 512443801 Spring Seat .......................................................................................................... 1
13 516859802 Spring................................................................................................................... 1
14 516870801 Retainer................................................................................................................ 1

520049816 Contact Kit (Includes Items 4, 9-14) .......................................................................... 1

2.53
CONTACTOR
(FIELD WEAKENING)
(⇒S/N A814A-02166W)

CONTACTORFIELD WEAKENING⇒ S/N A814A-02166W

2.54
CONTACTOR
(FIELD WEAKENING)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

505075526 Contactor ................................................................................................................... 1


1 516857806 Base ..................................................................................................................... 1
2 516856812 Coil ....................................................................................................................... 1
3 516865804 Frame ................................................................................................................... 1
4 516869837 Contact (Fixed)..................................................................................................... 2
5 516862805 Clamp................................................................................................................... 2
6 516859803 Spring................................................................................................................... 1
7 516866809 Armature .............................................................................................................. 1
8 519787801 Base ..................................................................................................................... 1
9 516861803 Carrier .................................................................................................................. 1
10 519786801 Bushing ................................................................................................................ 1
11 516858805 Contact (Moving) .................................................................................................. 1
12 512443801 Spring Seat .......................................................................................................... 1
13 516859801 Spring................................................................................................................... 1
14 516870801 Retainer................................................................................................................ 1
15 504223220 Shield ................................................................................................................... 2

520049816 Contact Kit (Includes Items 4, 9-10, 12, 14) .............................................................. 1

2.55
CONTACTOR
(STEERING)
(⇒S/N A814A-02166W)

CONTACTORSTEERING⇒S/N A814A-02166W

2.56
CONTACTOR
(STEERING)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

b 518790619 Contactor ................................................................................................................... 1


a 520043843 Contactor ................................................................................................................... 1
1 519739845 Cover.................................................................................................................... 1
2 296321148 Contactor Kit ........................................................................................................ 1
3 .. . . . Contact (Fixed) ................................................................................................ 1
4 .. . . . Contact (Moving).............................................................................................. 1
5 519739830 Screw ................................................................................................................... 2
6 b 518803663 Spring................................................................................................................... 1
6 a 519739809 Spring................................................................................................................... 1
7 519739834 Insulator ............................................................................................................... 1
8 b 518803660 Coil and Frame..................................................................................................... 1
8 a 520047892 Coil ....................................................................................................................... 1

FOOTNOTES:
a With On-Demand Steering
b Without On-Demand Steering

2.57
CONTACTOR
(STEERING)
(S/N A814A-02167W⇒)

CONTACTORSTEERINGS/N A814A-02167W⇒

2.58
CONTACTOR
(STEERING)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

504233261 Contactor ................................................................................................................... 1


1 519739845 Cover.................................................................................................................... 1
2 296321148 Contactor Kit ........................................................................................................ 1
3 .. . . . Contact (Fixed)..................................................................................................... 1
4 .. . . . Contact (Moving) .................................................................................................. 1
5 519739830 Screw ................................................................................................................... 2
6 519739809 Spring (Return) .................................................................................................... 1
7 519739834 Insulator ............................................................................................................... 1
8 504237253 Coil Assembly ...................................................................................................... 1

2.59
CONTACTOR
(300 AMP 60V-DC)
(S/N A814A-02167w⇒)

CONTACTOR300 AMP 60V-DCS/N A814A-02167W⇒

2.60
CONTACTOR
(300 AMP 60V-DC)
(S/N A814A-02167w⇒)

ITEM PART NO. DESCRIPTION QTY

a 580001095 Contactor (36/48 Volt)................................................................................................ 1


b 580013132 Contactor (36/48 Volt)................................................................................................ 1
1 516857805 Base (Magnet)...................................................................................................... 1
2 a 580001702 Coil ....................................................................................................................... 1
2 b 580013133 Coil ....................................................................................................................... 1
3 516865803 Frame ................................................................................................................... 1
4 516869837 Contact (Fixed)..................................................................................................... 2
5 516862805 Clamp................................................................................................................... 2
6 516862805 Clamp................................................................................................................... 2
7 516859806 Spring................................................................................................................... 1
8 516866809 Armature .............................................................................................................. 1
9 519787801 Base ..................................................................................................................... 1
10 516861803 Carrier .................................................................................................................. 1
11 519786801 Bushing ................................................................................................................ 1
12 516858806 Contact (Moving) .................................................................................................. 1
13 512443801 Spring Seat .......................................................................................................... 1
14 516859802 Spring................................................................................................................... 1
15 516870801 Retainer................................................................................................................ 1
16 016103300 Washer ................................................................................................................. 1
17 059482000 Nut........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N A814V-4306 EXC. 4296-4298
b S/N A814V-4307 ⇒ INC. 4296-4298

2.61
INSTRUMENT PANEL
(PREMIUM DASH DISPLAY)
(⇒S/N A814A-02166W)

INSTRUMENT PANELPREMIUM DASH DISPLAY⇒S/N A814A-02166W

2.62
INSTRUMENT PANEL
(PREMIUM DASH DISPLAY)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

1 504574275 Shift Lever Assembly (☞ Page 2.70) ....................................................................... 1


2 d 520043808 Switch ........................................................................................................................ 2
2 e 580025784 Switch ........................................................................................................................ 2
3 d 518807619 Wire Harness (Forward/Reverse) .............................................................................. 1
3 e 580027136 Wire Harness (Forward/Reverse) .............................................................................. 1
4 505977550 Plate .......................................................................................................................... 1
5 504225202 Screw......................................................................................................................... 4
6 500552902 Lockwasher ............................................................................................................... 4
7 500030902 Lockwasher ............................................................................................................... 4
8 032643500 Nut ............................................................................................................................. 4
9 519609816 Capscrew................................................................................................................... 4
10 449022018 Lockwasher ............................................................................................................... 4
11 449021003 Washer ...................................................................................................................... 4
12 505977573 Bracket ...................................................................................................................... 1
13 506900500 Clamp ........................................................................................................................ 2
14 ab 505977517 Power Steering Activator ........................................................................................... 1
15 ab 914170600 Wire Harness (☞ Page 2.94) ................................................................................... 1
16 a 504236207 Screw......................................................................................................................... 2
17 a 014936200 Nut ............................................................................................................................. 2
18 a 501702904 Adhesive.................................................................................................................... AR
19 518798685 Wire Harness (Dash Display) (☞ Page 2.102) ........................................................ 1
20 504240838 Ignition Switch ........................................................................................................... 1
20 504240712 Key Set................................................................................................................. 1
21 504231233 Dash Display (Pump) ........................................................................................... 1
21 504746702 Dash Display (With Seat Belt Light) ..................................................................... 1
21 519792602 Dash Display (With Seat Belt Light) (GE Spitfire)...................................................... 1
22 015025600 Lockwasher ............................................................................................................... 4
23 014936200 Nut ............................................................................................................................. 4
24 c 580001082 Controller (Power Steering) ....................................................................................... 1
25 c 580000467 Cover ......................................................................................................................... 1
26 c 449022019 Lockwasher ............................................................................................................... 3
27 c 930101905 Screw......................................................................................................................... 3
28 c 907323700 Wire Harness (Main) (☞ Page 2.118) ...................................................................... 1

FOOTNOTES:
a With On-Demand Steering
b ⇒ S/N A814A-01711V
c S/N A814A-01712V ⇒
d ⇒ S/N A814A-02688Z
e S/N A814A-02689Z ⇒

2.63
INSTRUMENT PANEL
(ECONOMY DASH DISPLAY)
(⇒S/N A814A-02166W)

INSTRUMENT PANELECONOMY DASH DISPLAY⇒S/N A814A-02166W

2.64
INSTRUMENT PANEL
(ECONOMY DASH DISPLAY)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

1 504574275 Shift Lever Assembly (☞ Page 2.70) ....................................................................... 1


2 d 520043808 Switch ........................................................................................................................ 2
2 e 580025784 Switch ........................................................................................................................ 2
3 d 518807619 Wire Harness (Forward/Reverse) .............................................................................. 1
3 e 580027136 Wire Harness (Forward/Reverse) .............................................................................. 1
4 505977550 Plate .......................................................................................................................... 1
5 504225202 Screw......................................................................................................................... 4
6 500552902 Lockwasher ............................................................................................................... 4
7 500030902 Lockwasher ............................................................................................................... 4
8 032643500 Nut ............................................................................................................................. 4
9 519609816 Capscrew................................................................................................................... 4
10 449022018 Lockwasher ............................................................................................................... 4
11 449021003 Washer ...................................................................................................................... 4
12 505977573 Bracket ...................................................................................................................... 1
13 506900500 Clamp ........................................................................................................................ 2
14 ab 505977517 Power Steering Activator ........................................................................................... 1
14 ac 580001082 Controller ................................................................................................................... 1
15 a 914170600 Wire Harness (☞ Page 2.94) ................................................................................... 1
16 a 504236207 Screw......................................................................................................................... 2
17 a 014936200 Nut ............................................................................................................................. 2
18 a 501702904 Adhesive.................................................................................................................... AR
19 518798685 Wire Harness (Dash Display) (☞ Page 2.102) ........................................................ 1
20 504240838 Ignition Switch ........................................................................................................... 1
20 504240712 Key Set................................................................................................................. 1
21 504757701 Dash Display (With Seat Belt Light) .......................................................................... 1
21 504757702 Dash Display (Without Seat Belt Light) ..................................................................... 1
21 520350800 Voltmeter Gauge .................................................................................................. 1
21 520350805 Hour Meter ........................................................................................................... 1
22 015025600 Lockwasher ............................................................................................................... 4
23 014936200 Nut ............................................................................................................................. 4

FOOTNOTES:
a With On-Demand Steering
b ⇒ S/N A814A-01711V INC. 4296-4298
c S/N A814A-01712V ⇒ INC. 4296-4298
d ⇒ D/B 04/2001
e D/B 04/2001 ⇒

2.65
INSTRUMENT PANEL
(PREMIUM DASH DISPLAY) (SCR)
(⇒S/N A814A-02166W)

INSTRUMENT PANELPREMIUM DASH DISPLAYSCR ⇒S/N A814A-02166W

2.66
INSTRUMENT PANEL
(PREMIUM DASH DISPLAY) (SCR)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

1 504574275 Shift Lever Assembly (☞ Page 2.70) ....................................................................... 1


2 d 520043808 Switch ........................................................................................................................ 2
2 e 580025784 Switch ........................................................................................................................ 2
3 d 518807619 Wire Harness (Forward/Reverse) .............................................................................. 1
3 e 580027136 Wire Harness (Forward/Reverse) .............................................................................. 1
4 505977550 Plate .......................................................................................................................... 1
5 504225202 Screw......................................................................................................................... 4
6 500552902 Lockwasher ............................................................................................................... 4
7 500030902 Lockwasher ............................................................................................................... 4
8 032643500 Nut ............................................................................................................................. 4
9 519609816 Capscrew................................................................................................................... 4
10 449022018 Lockwasher ............................................................................................................... 4
11 449021003 Washer ...................................................................................................................... 4
12 505977573 Bracket ...................................................................................................................... 1
13 914170600 Wire Harness (Dash Display) (☞ Page 2.94) .......................................................... 1
14 ab 505977517 Power Steering Activator ........................................................................................... 1
14 ac 580001082 Controller ................................................................................................................... 1
15 a 518798685 Wire Harness (☞ Page 2.102) ................................................................................. 1
16 a 504236207 Screw......................................................................................................................... 2
17 a 014936200 Nut ............................................................................................................................. 2
18 a 501702904 Adhesive.................................................................................................................... AR
19 504241099 Dash Display (With Seat Belt Light) .......................................................................... 1
19 504249712 Dash Display (Without Seat Belt Light) ..................................................................... 1
20 504240838 Ignition Switch ........................................................................................................... 1
20 504240712 Key Set................................................................................................................. 1

FOOTNOTES:
a With On-Demand Steering
b ⇒ S/N A814A-01711V
c S/N A814A-01712V ⇒
d ⇒ S/N A814A-02688Z
e S/N A814A-02689Z ⇒

2.67
INSTRUMENT PANEL
(S/N A814A-02167W⇒)

INSTRUMENT PANEL S/N A814A-02167W⇒

2.68
INSTRUMENT PANEL
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

1 c 524137581 Dash Display (Without Function Keys) ...................................................................... 1


1 a 524137582 Dash Display (With Function Keys) ........................................................................... 1
1 b 524143126 Dash Display (With Function Keys) ........................................................................... 1
2 .. . . . Wire Harness (Dash Display) (☞ Page 2.102) ........................................................ 1

FOOTNOTES:
a ⇒ D/B 03/2000
b D/B 03/2000 ⇒
c ⇒ D/B 04/2000

2.69
SHIFT LEVER

SHIFT LEVER

2.70
SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

504574275 Shift Lever Assembly ................................................................................................. 1


1 504574276 Base ..................................................................................................................... 1
2 504574277 Link....................................................................................................................... 1
3 505977569 Crank.................................................................................................................... 1
4 505977542 Crank.................................................................................................................... 1
5 505977598 Shift Lever ............................................................................................................ 2
6 505977590 Capscrew ............................................................................................................. 4
7 449015112 Nut........................................................................................................................ 4
8 a 505977526 Spring Plunger ..................................................................................................... 2
8 b 580022130 Spring Plunger ..................................................................................................... 2
9 505977516 Bolt ....................................................................................................................... 2
10 449015002 Nut........................................................................................................................ 2
11 505977500 Washer ................................................................................................................. 4
12 580054547 Bracket ...................................................................................................................... 1
13 015026400 Lockwasher ............................................................................................................... 1
14 014970900 Nut ............................................................................................................................. 1

FOOTNOTES:
a ⇒ D/B 10/2000
b D/B 10/2000 ⇒

2.71
TRACTION MOTOR
(ECONOMY TRUCK)
(⇒S/N A814A-02166W)

TRACTION MOTORECONOMY TRUCK⇒S/N A814A-02166W

2.72
TRACTION MOTOR
(ECONOMY TRUCK)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

900009276 Traction Motor............................................................................................................ 1


1 518804670 Snap Ring ............................................................................................................ 1
2 902075812 Ball Bearing (DE) ................................................................................................. 1
3 902075813 Seal ...................................................................................................................... 1
4 902075810 Bracket (DE)......................................................................................................... 1
5 518804641 Cover (DE) ........................................................................................................... 1
6 902075804 Armature .............................................................................................................. 1
7 902075811 Snap Ring ............................................................................................................ 1
8 902075807 Fan ....................................................................................................................... 1
9 902075806 Cover (Top)........................................................................................................... 1
10 519745810 Ball Bearing (CE) ................................................................................................. 1
11 902075802 Field Coil .............................................................................................................. 1
12 900010215 Brush.................................................................................................................... 4
13 518804675 Brush Holder ........................................................................................................ 1
14 518806636 Connector ........................................................................................................ 1
15 518807655 Connector ........................................................................................................ 1
16 519745812 Spring .............................................................................................................. 8
17 518804653 Connector............................................................................................................. 1
18 518804668 Connector............................................................................................................. 1
19 518804627 Cover (Bottom) ..................................................................................................... 1
20 518804666 Stud (With Nut)..................................................................................................... 4
21 902075808 Bracket (CE)......................................................................................................... 1

2.73
TRACTION MOTOR
(PERFORMANCE TRUCK)
(⇒S/N A814A-02166W)

TRACTION MOTORPERFORMANCE TRUCK⇒S/N A814A-02166W

2.74
TRACTION MOTOR
(PERFORMANCE TRUCK)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

900009278 Traction Motor............................................................................................................ 1


1 519745803 Stud and Nut ........................................................................................................ 4
2 902075812 Ball Bearing (DE) ................................................................................................. 1
3 902075813 Seal ...................................................................................................................... 1
4 902075810 Bracket (DE)......................................................................................................... 1
5 518804641 Cover (DE) ........................................................................................................... 1
6 902075805 Armature .............................................................................................................. 1
7 500186906 Snap Ring ............................................................................................................ 1
8 902075807 Fan ....................................................................................................................... 1
9 902075809 Bracket (CE)......................................................................................................... 1
10 519745810 Ball Bearing (CE) ................................................................................................. 1
11 902075803 Field Coil (CE)...................................................................................................... 1
12 518802674 Bushing ................................................................................................................ 2
13 900010216 Brush Holder ........................................................................................................ 1
13 519745812 Spring .............................................................................................................. 8
14 .. . . . Holder .............................................................................................................. 4
15 518804631 Cover (CE) ........................................................................................................... 1
16 518806636 Connector............................................................................................................. 1
17 518807655 Connector............................................................................................................. 1
18 518804691 Brush.................................................................................................................... 4
19 518804627 Cover (CE) ........................................................................................................... 1

2.75
TRACTION MOTOR
(HIGH SPEED WITH BWI)
(S/N A814A-02167W⇒)

TRACTION MOTORHIGH SPEED WITH BWIS/N A814A-02167W⇒

2.76
TRACTION MOTOR
(HIGH SPEED WITH BWI)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

580008980 Traction Motor............................................................................................................ 1


1 580010359 Armature Kit ......................................................................................................... 1
2 580010360 Fan Kit.............................................................................................................. 1
3 580010361 Bearing Kit............................................................................................................ 1
3 519745810 Ball Bearing ..................................................................................................... 1
3 902075812 Ball Bearing (DE) ............................................................................................. 1
4 580010367 Stator Kit .............................................................................................................. 1
4 580031470 Terminal Kit ...................................................................................................... 2
5 580010368 Commutator Assembly Kit.................................................................................... 1
6 580010369 Brush Kit .......................................................................................................... 1
7 580010370 Brush Holder Kit............................................................................................... 1
7 580027158 Brush Spring................................................................................................ 8
7 580031470 Terminal Kit.................................................................................................. 2
8 580010373 Commutator End Kit (CE) ................................................................................ 1
9 580010371 Drive End Kit (DE)................................................................................................ 1
9 580021535 Oil Seal ............................................................................................................ 1
10 580010372 Headband Kit (With Vented Cover) (Type E) ........................................................ 1

2.77
TRACTION MOTOR
(HIGH SPEED WITHOUT BWI)
(S/N A814A-02167W⇒)

TRACTION MOTORHIGH SPEED WITHOUT BWIS/N A814A-02167W⇒

2.78
TRACTION MOTOR
(HIGH SPEED WITHOUT BWI)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

580008818 Traction Motor............................................................................................................ 1


1 580010374 Armature Kit ......................................................................................................... 1
2 580010360 Fan Kit.............................................................................................................. 1
3 580010375 Bearing Kit............................................................................................................ 1
3 519745810 Ball Bearing ..................................................................................................... 1
3 902075812 Ball Bearing (DE) ............................................................................................. 1
4 580010376 Stator Kit .............................................................................................................. 1
4 580031470 Terminal Kit ...................................................................................................... 2
5 580010377 Commutator Assembly Kit.................................................................................... 1
6 580010369 Brush Kit .......................................................................................................... 1
7 580010378 Brush Holder Kit............................................................................................... 1
7 580027158 Brush Spring................................................................................................ 8
7 580031470 Terminal Kit.................................................................................................. 2
8 580010379 Commutator End Kit (CE) ................................................................................ 1
9 580010380 Drive End Kit (DE)................................................................................................ 1
9 580021535 Oil Seal ............................................................................................................ 1
10 580010372 Headband Kit (With Vented Cover) (Type E) ........................................................ 1

2.79
TRACTION MOTOR
(IDLE SPEED WITH BWI)
(S/N A814A-02167W⇒)

TRACTION MOTORIDLE SPEED WITH BWIS/N A814A-02167W⇒

2.80
TRACTION MOTOR
(IDLE SPEED WITH BWI)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

580008981 Traction Motor............................................................................................................ 1


1 580010382 Armature Kit ......................................................................................................... 1
2 580010360 Fan Kit.............................................................................................................. 1
3 580010383 Bearing Kit............................................................................................................ 1
3 519745810 Ball Bearing (CE) ............................................................................................. 1
3 902075812 Ball Bearing (DE) ............................................................................................. 1
4 580010384 Stator Kit .............................................................................................................. 1
4 580031470 Terminal Kit ...................................................................................................... 2
5 580010385 Commutator Assembly Kit.................................................................................... 1
6 580010369 Brush Kit .......................................................................................................... 1
7 580010370 Brush Holder Kit............................................................................................... 1
7 580027158 Brush Spring................................................................................................ 8
7 580031470 Terminal Kit.................................................................................................. 2
8 580010386 Commutator End Kit (CE) ................................................................................ 1
9 580010387 Drive End Kit (DE)................................................................................................ 1
9 580021535 Oil Seal ............................................................................................................ 1
10 580010372 Headband Kit (With Vented Cover) (Type E) ........................................................ 1

2.81
HYDRAULIC MOTOR
(PREMIUM TRUCK)
(⇒D/B 04/2000)

HYDRAULIC MOTORPREMIUM TRUCK⇒D/B 04/2000

2.82
HYDRAULIC MOTOR
(PREMIUM TRUCK)
(⇒D/B 04/2000)

ITEM PART NO. DESCRIPTION QTY

504229277 Hydraulic Motor ......................................................................................................... 1


1 518802614 Cover (CE) (Top) .................................................................................................. 1
2 504229265 Cover (CE) (Bottom)............................................................................................. 1
3 504229252 Bushing ................................................................................................................ 2
4 504229287 Support ................................................................................................................ 1
5 504229255 Brush (Optional) ................................................................................................... 4
5 504229274 Brush.................................................................................................................... 4
6 519745811 Yoke...................................................................................................................... 1
7 519745812 Spring .............................................................................................................. 8
8 519745805 Connector ........................................................................................................ 1
9 519745815 Connector ........................................................................................................ 1
10 504229202 Field Coil .............................................................................................................. 1
11 519745803 Stud and Nut ........................................................................................................ 2
12 519745801 Ball Bearing (CE) ................................................................................................. 1
13 504229261 Armature .............................................................................................................. 1
14 504229248 Fan................................................................................................................... 1
15 .. . . . Bushing ................................................................................................................ 1
16 519745810 Ball Bearing (DE) ................................................................................................. 1
17 504229201 Bracket (DE)......................................................................................................... 1
18 519745808 Cover (DE) ........................................................................................................... 1
19 504229219 Key ....................................................................................................................... 1
20 504229293 Head Band Kit ...................................................................................................... 1

504229211 Thermostat Kit (Includes Item 15) ............................................................................. 1

2.83
HYDRAULIC MOTOR
(WITHOUT BWI) (ECONOMY TRUCK)
(⇒D/B 12/1999)

HYDRAULIC MOTORWITHOUT BWIECONOMY TRUCK⇒ D/B 12/1999

2.84
HYDRAULIC MOTOR
(WITHOUT BWI) (ECONOMY TRUCK)
(⇒D/B 12/1999)

ITEM PART NO. DESCRIPTION QTY

520045085 Hydraulic Motor ......................................................................................................... 1


1 203758100 Capscrew ............................................................................................................. 2
2 504574293 Cover (CE) ........................................................................................................... 2
3 520045086 Shield (CE)........................................................................................................... 1
4 520045087 Terminal................................................................................................................ 1
5 504230261 Insulator ............................................................................................................... 2
6 504574295 Bushing ................................................................................................................ 1
7 504574296 O-Ring.................................................................................................................. 1
8 504574297 Washer ................................................................................................................. 1
9 520045088 Washer ................................................................................................................. 2
10 504574298 Washer ................................................................................................................. 2
11 504230217 Nut........................................................................................................................ 4
12 520045140 Brush Holder ........................................................................................................ 1
13 520045089 Spring .............................................................................................................. 4
14 520045090 Screw ............................................................................................................... 4
15 580001770 Brush.................................................................................................................... 4
16 520045092 Screw ................................................................................................................... 4
17 520045093 Stator.................................................................................................................... 1
17 .. . . . Shell ................................................................................................................. 1
18 504575200 Bushing............................................................................................................ 1
19 504230216 Washer............................................................................................................. 1
20 062151200 Capscrew ......................................................................................................... 8
21 900014275 Pole Piece........................................................................................................ 4
22 900014276 Field Coil .......................................................................................................... 1
23 504575208 Washer............................................................................................................. 2
24 504575209 Washer............................................................................................................. 1
25 580015119 Washer............................................................................................................. 1
26 504575204 Ball Bearing (CE) ............................................................................................. 1
27 .. . . . Armature .......................................................................................................... 1
28 504575206 Ball Bearing (DE) ............................................................................................. 1
29 900014277 Shield (DE) ...................................................................................................... 1
30 900014278 Capscrew ......................................................................................................... 4

2.85
HYDRAULIC MOTOR
(WITHOUT BWI) (ECONOMY TRUCK)
(D/B 12/1999⇔D/B 04/2000)

HYDRAULIC MOTORWITHOUT BWIECONOMY TRUCKD/B 12/1999⇔D/B 04/2000

2.86
HYDRAULIC MOTOR
(WITHOUT BWI) (ECONOMY TRUCK)
(D/B 12/1999⇔D/B 04/2000)

ITEM PART NO. DESCRIPTION QTY

580012684 Hydraulic Motor ......................................................................................................... 1


1 504230217 Nut........................................................................................................................ 4
2 015026200 Lockwasher .......................................................................................................... 2
3 504574298 Washer ................................................................................................................. 2
4 504574299 Screw ................................................................................................................... 4
5 902146806 Brush.................................................................................................................... 4
6 504574297 Washer ................................................................................................................. 1
7 504574296 O-Ring.................................................................................................................. 2
8 504574295 Bushing ................................................................................................................ 1
9 504230261 Insulator ............................................................................................................... 2
10 580016835 Shield ................................................................................................................... 1
11 504574292 Clamp Screw........................................................................................................ 2
12 580000285 Brush Holder.................................................................................................... 1
12 902146805 Brush Holder ........................................................................................................ 1
13 504574285 Screw ............................................................................................................... 4
14 519432624 Spring .............................................................................................................. 4
15 504574294 Lead and Terminal ........................................................................................... 1
16 580016836 Stator.................................................................................................................... 1
16 .. . . . Housing............................................................................................................ 1
17 504230216 Washer............................................................................................................. 1
18 504575200 Bushing............................................................................................................ 1
19 062151200 Capscrew ......................................................................................................... 8
20 580016838 Shield ............................................................................................................... 1
21 900014275 Pole Piece........................................................................................................ 4
22 900014278 Capscrew ......................................................................................................... 4
23 900014276 Field Coil .......................................................................................................... 1
24 504575204 Ball Bearing ..................................................................................................... 1
25 580016837 Armature .......................................................................................................... 1
25 a 016241700 Key............................................................................................................... 1
26 504575206 Ball Bearing ..................................................................................................... 1
27 580015119 Washer............................................................................................................. 1
28 504575208 Washer............................................................................................................. 2
29 504575209 Washer............................................................................................................. 1
30 504574293 Cover.................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

2.87
HYDRAULIC MOTOR
(WITH BWI) (ECONOMY TRUCK)
(⇒D/B 12/1999)

HYDRAULIC MOTORWITH BWIECONOMY TRUCK⇒D/B 12/1999

2.88
HYDRAULIC MOTOR
(WITH BWI) (ECONOMY TRUCK)
(⇒D/B 12/1999)

ITEM PART NO. DESCRIPTION QTY

900009255 Hydraulic Motor ......................................................................................................... 1


1 902146801 Clamp................................................................................................................... 2
2 504575210 Cover.................................................................................................................... 1
3 902146802 Shield ................................................................................................................... 1
4 504230261 Insulator ............................................................................................................... 1
5 504574295 Bushing ................................................................................................................ 1
6 504574296 O-Ring.................................................................................................................. 2
7 504574297 Washer ................................................................................................................. 2
8 504574298 Washer ................................................................................................................. 2
9 015026200 Lockwasher .......................................................................................................... 2
10 902146804 Nut........................................................................................................................ 4
11 902146805 Brush Holder ........................................................................................................ 1
12 504574294 Lead and Terminal ........................................................................................... 1
13 519432624 Spring .............................................................................................................. 4
14 504574285 Screw ............................................................................................................... 4
15 580000285 Brush Holder.................................................................................................... 1
16 902146813 Brush Set ............................................................................................................. 1
16 902146807 Brush ............................................................................................................... 2
16 902146806 Brush ............................................................................................................... 2
17 902146808 Screw ................................................................................................................... 4
18 504575212 Connector............................................................................................................. 2
19 902146814 Stator.................................................................................................................... 1
20 902146810 Stator ............................................................................................................... 1
21 504574298 Washer............................................................................................................. 1
22 015026200 Lockwasher...................................................................................................... 1
23 902146804 Nut ................................................................................................................... 2
24 504575200 Bushing............................................................................................................ 1
25 504230216 Washer............................................................................................................. 1
26 062151200 Capscrew ......................................................................................................... 8
27 900014275 Pole Piece (Main)............................................................................................. 4
28 900014276 Field Coil .......................................................................................................... 1
29 902146815 Thermostat....................................................................................................... 1
30 504575208 Washer ................................................................................................................. 2
31 504575209 Washer ................................................................................................................. 1
32 580015119 Washer ................................................................................................................. 1
33 504575204 Ball Bearing.......................................................................................................... 1
34 902146816 Armature .............................................................................................................. 1
35 016241700 Key ....................................................................................................................... 1
36 504575206 Ball Bearing.......................................................................................................... 1
37 900014277 Shield ................................................................................................................... 1
38 900014278 Capscrew ............................................................................................................. 4

2.89
HYDRAULIC MOTOR
(WITH BWI)
(D/B 12/1999⇒)

HYDRAULIC MOTORWITH BWID/B 12/1999⇒

2.90
HYDRAULIC MOTOR
(WITH BWI)
(D/B 12/1999⇒)

ITEM PART NO. DESCRIPTION QTY

580012685 Hydraulic Motor ......................................................................................................... 1


1 504230217 Nut........................................................................................................................ 4
2 015026200 Lockwasher .......................................................................................................... 2
3 504574298 Washer ................................................................................................................. 2
4 504574299 Screw ................................................................................................................... 4
5 902146806 Brush.................................................................................................................... 2
6 504574297 Washer ................................................................................................................. 1
7 504574296 O-Ring.................................................................................................................. 2
8 504574295 Bushing ................................................................................................................ 1
9 504230261 Insulator ............................................................................................................... 2
10 580016841 Shield ................................................................................................................... 1
11 504574292 Clamp Screw........................................................................................................ 2
12 580000285 Brush Holder.................................................................................................... 1
12 902146805 Brush Holder ........................................................................................................ 1
13 504574285 Screw ............................................................................................................... 4
14 519432624 Spring .............................................................................................................. 4
15 504574294 Lead and Terminal ........................................................................................... 1
16 580016842 Stator.................................................................................................................... 1
16 .. . . . Housing............................................................................................................ 1
17 504230216 Washer............................................................................................................. 1
18 504575200 Bushing............................................................................................................ 1
19 062151200 Capscrew ......................................................................................................... 8
20 902146815 Thermostat....................................................................................................... 1
21 900014275 Pole Piece........................................................................................................ 4
22 900014278 Capscrew ......................................................................................................... 4
23 900014276 Field Coil .......................................................................................................... 1
24 504575204 Ball Bearing ..................................................................................................... 1
25 580016844 Armature .......................................................................................................... 1
25 a 016241700 Key............................................................................................................... 1
26 504575206 Ball Bearing ..................................................................................................... 1
27 580015119 Washer............................................................................................................. 1
28 504575208 Washer............................................................................................................. 2
29 504575209 Washer............................................................................................................. 1
30 580016838 Shield ............................................................................................................... 1
31 504575210 Cover.................................................................................................................... 1
32 504575212 Connector............................................................................................................. 2
33 902146807 Brush (With Brush Wear Indicators)..................................................................... 2

FOOTNOTES:
a Not Illustrated

2.91
BATTERY CONNECTOR

BATTERY CONNECTOR

2.92
BATTERY CONNECTOR

ITEM PART NO. DESCRIPTION QTY

1 d 580008017 Battery Connector ..................................................................................................... 1


1 d 580008018 Battery Connector (48 Volt) ....................................................................................... 1
1 a 926341303 Battery Connector (36 Volt) ....................................................................................... 1
1 a 926341304 Battery Connector (48 Volt) ....................................................................................... 1
1 bc 926341305 Battery Connector (36 Volt) ....................................................................................... 1
1 bc 926341306 Battery Connector (48 Volt) ....................................................................................... 1
2 504231286 Battery Connector (36 Volt).................................................................................. 1
2 504231295 Connector (48 Volt) .............................................................................................. 1
3 504236237 Cable (580 mm) ................................................................................................... 1
3 520045094 Cable (2020 mm) ................................................................................................. 1
4 449001386 Capscrew................................................................................................................... 2
5 449021003 Washer ...................................................................................................................... 2
6 449022018 Lockwasher ............................................................................................................... 2
7 449015002 Nut ............................................................................................................................. 2
8 .. . . . Base .......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A814V-2781
b S/N A814V-2782⇔S/N A814V-4055 EXC. 3749, 4021, 4022
c S/N A814V-2782⇔S/N A814V-4055 EXC. 3749, 4021, 4022, 4027
d S/N A814V-4056 ⇒ INC. 3749, 4021, 4022, 4027

2.93
WIRE HARNESS
(ON-DEMAND STEERING)
(⇒S/N A814A-02166W)

WIRE HARNESSON-DEMAND STEERING⇒ S/N A814A-02166W

2.94
WIRE HARNESS
(ON-DEMAND STEERING)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

914170600 Wire Harness............................................................................................................. 1


1 505968533 Electrical Connector (Main Harness) ................................................................... 1
2 505968540 Secondary Lock ................................................................................................... 1
3 505968514 Terminal (Pin) ....................................................................................................... 2

2.95
WIRE HARNESS
(INSTRUMENT CLUSTER) (SHEET 1 OF 2)
(⇒S/N A814A-02166W)

WIRE HARNESSINSTRUMENT CLU STERSHEET 1 OF 2⇒S/N A814A-02166W

2.96
WIRE HARNESS
(INSTRUMENT CLUSTER) (SHEET 1 OF 2)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

906107700 Wire Harness............................................................................................................. 1


1 518793652 Connector (Instrument Cluster)............................................................................ 1
2 520043881 Pin ........................................................................................................................ 10
3 503004202 Terminal................................................................................................................ 15
4 503004206 Plug (Control Panel Pump)................................................................................... 1
5 503004207 Seal ...................................................................................................................... 2
6 503004204 Plug ...................................................................................................................... 13
7 518793647 Connector............................................................................................................. 3
8 503004206 Plug (Traction Panel) ............................................................................................ 1

2.97
WIRE HARNESS
(INSTRUMENT CLUSTER) (SHEET 2 OF 2)
(⇒S/N A814A-02166W)

WIRE HARNESSINSTRUMENT CLU STERSHEET 2 OF 2⇒S/N A814A-02166W

2.98
WIRE HARNESS
(INSTRUMENT CLUSTER) (SHEET 2 OF 2)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

906103700 Wire Harness............................................................................................................. 1


1 518793652 Connector (Instrument Cluster)............................................................................ 1
2 518793647 Connector............................................................................................................. 7

2.99
WIRE HARNESS
(INSTRUMENT CLUSTER) (CONTACTOR HYDRAULIC)
(⇒S/N A814A-02166W)

WIRE HARNESSINSTRUMENT CLUSTERCONTACTOR HYDRAULIC⇒S/N A814A-02166W

2.100
WIRE HARNESS
(INSTRUMENT CLUSTER) (CONTACTOR HYDRAULIC)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

906105700 Wire Harness............................................................................................................. 1


1 518793652 Connector (Instrument Cluster)............................................................................ 1
2 520043881 Pin ........................................................................................................................ 5
3 503004202 Terminal................................................................................................................ 8
4 503004206 Plug (Traction Panel) ............................................................................................ 1
5 503004207 Seal ...................................................................................................................... 1
6 503004204 Plug ...................................................................................................................... 6
7 518793647 Connector............................................................................................................. 4

2.101
WIRE HARNESS
(DASH DISPLAY)

WIRE HARNESSDASH DISPLAY

2.102
WIRE HARNESS
(DASH DISPLAY)

ITEM PART NO. DESCRIPTION QTY

518798685 Wire Harness............................................................................................................. 1


1 518803687 Connector (Instrument Cluster)............................................................................ 1
2 518806635 Secondary Lock ................................................................................................... 1
3 505968514 Terminal (Pin) ....................................................................................................... 4

2.103
WIRE HARNESS
(LIGHT)
(S/N A814A-02167W⇒)

WIRE HARNESSLIGHTS/N A814A-02167W⇒

ITEM PART NO. DESCRIPTION QTY

a 580008561 Wire Harness............................................................................................................. 1


b 580033760 Wire Harness............................................................................................................. 1
1 505968566 Plug ...................................................................................................................... 1
2 518806610 Connector............................................................................................................. 2
3 518806687 Lock...................................................................................................................... 2
4 505968588 Connector Body ................................................................................................... 1
5 505968536 Lock...................................................................................................................... 1
6 518803687 Connector............................................................................................................. 1
7 518806635 Secondary Lock ................................................................................................... 1
8 a 520045064 Connector Body ................................................................................................... 1
9 b 504236265 Terminal (Not Illustrated) ...................................................................................... 2
10 b 504450741 Connector (Not Illustrated) ................................................................................... 2

FOOTNOTES:
a ⇒ D/B 09/2002
b D/B 09/2002 ⇒

2.104
NOTES

2.105
WIRE HARNESS
(FRAME)
(⇒S/N A814A-01762V)

WIRE HARNESSFRAME⇒S/N A814A-01762V

2.106
WIRE HARNESS
(FRAME)
(⇒S/N A814A-01762V)

ITEM PART NO. DESCRIPTION QTY

906116700 Wire Harness............................................................................................................. 1


1 505968568 Terminal (Socket) ................................................................................................. 23
2 505968566 Plug ...................................................................................................................... 1
3 518806610 Connector (Front Light Harness).......................................................................... 1
4 518806687 Lock...................................................................................................................... 2
5 505968588 Connector Body (Rear Light Harness) ................................................................. 1
6 505968536 Lock...................................................................................................................... 1
7 518806610 Connector (Power Connector).............................................................................. 1

2.107
WIRE HARNESS
(FRAME)
(S/N A814A-01763V⇔S/N A814A-02166W)

WIRE HARNESSFRAMES/N A814A-01763V⇔S/N A814A-02166W

ITEM PART NO. DESCRIPTION QTY

524135606 Wire Harness............................................................................................................. 1


1 505968568 Terminal (Socket) ................................................................................................. 23
2 518806610 Connector (Front Light Harness).......................................................................... 1
3 518806687 Lock...................................................................................................................... 2
4 505968566 Plug ...................................................................................................................... 1
5 520045824 Splice ................................................................................................................... 1
6 504231204 Heat Shrink Tube.................................................................................................. 1
7 520045064 Connector Body ................................................................................................... 1
8 505968524 Blade .................................................................................................................... 2
9 505968538 Bulk Braiding ........................................................................................................ AR
10 505968536 Lock...................................................................................................................... 1
11 505968588 Connector Body (Rear Light Harness) ................................................................. 1
12 504059726 Electrical Fitting (Strobe Light) ............................................................................. 1
13 518797690 Electrical Fitting.................................................................................................... 2
14 518807689 Terminal................................................................................................................ 3
15 504059730 Terminal (Rear Light)............................................................................................ 1
16 520035837 Terminal................................................................................................................ 1

2.108
NOTES

2.109
WIRE HARNESS
(STEERING MOTOR)
(⇒S/N A814A-02166W)

WIRE HARNESSSTEERING MOTOR⇒S/N A814A-02166W

2.110
WIRE HARNESS
(STEERING MOTOR)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

906106700 Wire Harness............................................................................................................. 1


1 503004205 Plug (Control Panel Pump)................................................................................... 1
2 503004203 Seal ...................................................................................................................... 1
3 503004202 Terminal................................................................................................................ 6

2.111
WIRE HARNESS
(HAND LEVER) (CONTACTOR HYDRAULIC)
(⇒S/N A814A-02166W)

WIRE HARNESSHAND LEVERCONTACTOR HYDRAULIC⇒S/N A814A-02166W

2.112
WIRE HARNESS
(HAND LEVER) (CONTACTOR HYDRAULIC)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

518798619 Wire Harness............................................................................................................. 1


1 505968514 Terminal (Pin) ....................................................................................................... 2
2 518803687 Connector (Control Panel Pump) ......................................................................... 1
3 518806635 Secondary Lock ................................................................................................... 1
4 505968566 Plug ...................................................................................................................... 2

2.113
WIRE HARNESS
(HAND LEVER) (TRANSISTOR HYDRAULIC)
(⇒S/N A814A-02166W)

WIRE HARNESSHAND LEVERTRANSISTOR HYDRAULIC⇒S/N A814A-02166W

2.114
WIRE HARNESS
(HAND LEVER) (TRANSISTOR HYDRAULIC)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

518793683 Wire Harness............................................................................................................. 1


1 505968514 Terminal (Pin) ....................................................................................................... 4
2 518803687 Connector (Control Panel Pump) ......................................................................... 1
3 518806635 Secondary Lock ................................................................................................... 1

2.115
WIRE HARNESS
(MAIN) (SCR CONTROL)
(⇒S/N A814A-02166W)

WIRE HARNESSMAINSCR CONTROL⇒S/N A814A-02166W

2.116
WIRE HARNESS
(MAIN) (SCR CONTROL)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

906414700 Wire Harness............................................................................................................. 1


1 505968568 Terminal (Socket) ................................................................................................. 15
2 504064701 Connector (Instrument Cluster)............................................................................ 1
3 580001849 Secondary Lock ................................................................................................... 2
4 505968501 Connector (On-Demand Steering) ....................................................................... 1
5 505968535 Secondary Lock ................................................................................................... 2
6 504064720 Plug (Accelerator Potentiometer) ......................................................................... 1
7 505064754 Secondary Lock ................................................................................................... 1
8 504064701 Connector (Lift and Tilt Switch) ............................................................................ 1
9 505968501 Connector (Seat Switch) ...................................................................................... 1

2.117
WIRE HARNESS
(MAIN) (TRANSISTOR CONTROL PANEL)
(S/N A814A-01763V⇔S/N A814A-02166W)

WIRE HARNESSMAINT RANSISTOR CONTROL PANELS/N A814A-01763V⇔S/N A814A-02166W

2.118
WIRE HARNESS
(MAIN) (TRANSISTOR CONTROL PANEL)
(S/N A814A-01763V⇔S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

907323700 Wire Harness............................................................................................................. 1


1 505968568 Terminal (Socket) ................................................................................................. 13
2 504064701 Connector (Dash)................................................................................................. 1
3 580001849 Secondary Lock ................................................................................................... 2
4 505968501 Connector (Seat Switch) ...................................................................................... 1
5 505968535 Secondary Lock ................................................................................................... 1
6 504064701 Connector............................................................................................................. 1
7 504064720 Plug ...................................................................................................................... 1
8 505064754 Secondary Lock ................................................................................................... 1

2.119
WIRE HARNESS
(MAIN)
(⇒S/N A814A-02166W)

WIRE HARNESSMAIN⇒ S/N A814A-02166W

2.120
WIRE HARNESS
(MAIN)
(⇒S/N A814A-02166W)

ITEM PART NO. DESCRIPTION QTY

a 580007953 Wire Harness............................................................................................................. 1


b 580026665 Wire Harness............................................................................................................. 1
1 520202602 Connector............................................................................................................. 2
2 504064701 Connector............................................................................................................. 3
3 580001849 Secondary Lock ................................................................................................... 3
4 505968501 Connector............................................................................................................. 1
5 505968535 Secondary Lock ................................................................................................... 1
6 504064720 Plug ...................................................................................................................... 1
7 505064754 Secondary Lock ................................................................................................... 1
8 912906311 Connector............................................................................................................. 1
9 912906332 Seal ...................................................................................................................... 1
10 518793670 Connector............................................................................................................. 1
11 518793652 Connector............................................................................................................. 1
12 518806610 Connector............................................................................................................. 1
13 518806687 Lock...................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 04/2001
b D/B 04/2001 ⇒

2.121
WIRE HARNESS
(CONTROL VALVE)
(S/N A814A-02167W⇒)

WIRE HARNESSCONTROL VALVES/N A814A-02167W⇒

2.122
WIRE HARNESS
(CONTROL VALVE)
(S/N A814A-02167W⇒)

ITEM PART NO. DESCRIPTION QTY

a 580007151 Wire Harness............................................................................................................. 1


b 580026968 Wire Harness............................................................................................................. 1
1 518793670 Connector............................................................................................................. 6
2 518803687 Connector............................................................................................................. 1
3 518806635 Secondary Lock ................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 04/2001
b D/B 04/2001 ⇒

2.123
NOTES

2.124
SECTION 3

3 D RIVE UNIT

3 DRIVE UNIT
CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DIFFERENTIAL .................................................................................................................................................... 3.8


DRIVE AXLE ........................................................................................................................................................ 3.2
DRIVE TIRE AND WHEEL
INTERMEDIATE PNEUMATIC-SHAPED SOLID TIRES ................................................................................ 3.20
PNEUMATIC AND PNEUMATIC SHAPED SOLID TIRES.............................................................................. 3.18
TRANSMISSION .................................................................................................................................................. 3.4
WHEEL AND TIRE
LUG TREAD ELECTRIC COMPOUND .......................................................................................................... 3.16
NON-MARKING COMPOUND........................................................................................................................ 3.12
SMOOTH TREAD ........................................................................................................................................... 3.10
SMOOTH TREAD POLYURETHANE ............................................................................................................. 3.14

3.1
DRIVE AXLE

D RIVE AXLE

3.2
DRIVE AXLE

ITEM PART NO. DESCRIPTION QTY

1 449001302 Capscrew................................................................................................................... 2
2 449022013 Lockwasher ............................................................................................................... 10
3 931005906 Bolt ............................................................................................................................ 8
4 925763300 Bolt (Cushion)............................................................................................................ 10
4 909902409 Stud (Pneumatic)....................................................................................................... 10
4 449077094 Nut (Pneumatic)......................................................................................................... 10
5 902661701 Housing ..................................................................................................................... 1
6 915235100 Breather..................................................................................................................... 1
7 922904901 Plug ........................................................................................................................... 1
8 922904904 Plug ........................................................................................................................... 2
9 925504300 Hub Assembly ........................................................................................................... 2
9 a 912824602 Hub....................................................................................................................... 1
9 b 915941602 Hub....................................................................................................................... 1
10 920802300 Oil Seal................................................................................................................. 1
11 909932409 Bearing................................................................................................................. 1
12 909932401 Bearing................................................................................................................. 1
13 921949300 Oil Seal................................................................................................................. 1
14 c 912825601 Axle Shaft (RH).......................................................................................................... 1
14 d 915969601 Axle Shaft (RH).......................................................................................................... 1
15 c 912825602 Axle Shaft (LH) .......................................................................................................... 1
15 d 915969602 Axle Shaft (LH) .......................................................................................................... 1
16 940800907 Nut ............................................................................................................................. 2
17 906085100 Lockwasher ............................................................................................................... 2
18 919921300 Washer ...................................................................................................................... 2
19 900014291 Capscrew................................................................................................................... 2
20 908076100 Bolt ............................................................................................................................ 12
21 914654614 Brake Assembly (RH) (☞ Page 5.2) ........................................................................ 1
21 915545606 Brake Assembly (RH) (☞ Page 5.4) ........................................................................ 1
22 914654615 Brake Assembly (LH) (☞ Page 5.2) ......................................................................... 1
22 915545605 Brake Assembly (LH) (☞ Page 5.4) ......................................................................... 1

FOOTNOTES:
a ⇒ S/N A814V-2395 INC. 2400 EXC. 2355, 2361
b S/N A814V-2396 ⇒ INC. 2355, 2361 EXC. 2400
c ⇒ D/B 11/1997
d D/B 11/1997 ⇒

3.3
TRANSMISSION

TRANSMISSION

3.4
TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

1 909019303 Shim (0,508 mm) ....................................................................................................... AR


1 909019304 Shim (1,016 mm) ....................................................................................................... AR
2 900264101 Shim (0,076 mm) ....................................................................................................... AR
2 900264102 Shim (0,178 mm) ....................................................................................................... AR
2 900264103 Shim (0,279 mm) ....................................................................................................... AR
2 900264104 Shim (0,381 mm) ....................................................................................................... AR
2 900264105 Shim (0,508 mm) ....................................................................................................... AR
3 449001026 Capscrew................................................................................................................... 2
4 504061794 Washer ...................................................................................................................... 2
5 504225276 Nut ............................................................................................................................. 2
6 b 907829602 Gear (Intermediate) ................................................................................................... 1
6 a 907829603 Gear (Intermediate) ................................................................................................... 1
7 b 912940602 Pinion Gear ............................................................................................................... 1
7 a 912940603 Pinion Gear ............................................................................................................... 1
8 920864401 Cover ......................................................................................................................... 1
9 923125300 Case (Transmission).................................................................................................. 1
10 910228400 Bearing Cap ......................................................................................................... 2
11 502565902 Capscrew ............................................................................................................. 4
12 502566903 Washer (Hardened).............................................................................................. 4
13 950513905 Roller Bearing............................................................................................................ 1
14 913393100 Spacer ....................................................................................................................... 1
15 065442300 Key............................................................................................................................. 1
16 449029009 Snap Ring.................................................................................................................. 2
17 900061100 Washer ...................................................................................................................... 1
18 940800902 Nut ............................................................................................................................. 2
19 905974100 Lockwasher ............................................................................................................... 1
20 918687300 Gear and Pinion ........................................................................................................ 1
21 950513903 Bearing ...................................................................................................................... 1
22 056229900 Ball Bearing ............................................................................................................... 1
23 449001014 Capscrew................................................................................................................... 6
24 449022016 Lockwasher ............................................................................................................... 6
25 922049401 Dipstick ...................................................................................................................... 1
26 923095302 Spacer ....................................................................................................................... 1
27 201922800 Bearing ...................................................................................................................... 1
28 909932401 Bearing ...................................................................................................................... 2
29 908076100 Bolt ............................................................................................................................ 12
30 907803600 Differential Assembly (☞ Page 3.8) ......................................................................... 1
31 449025017 Cotter Pin .................................................................................................................. 2
32 900013300 Bearing ...................................................................................................................... 2
33 c 922904904 Plug ........................................................................................................................... 1
34 904583101 Shim (0,102 mm) ....................................................................................................... AR
34 904583102 Shim (0,203 mm) ....................................................................................................... AR
34 904583103 Shim (0,305 mm) ....................................................................................................... AR
35 925743300 Spacer ....................................................................................................................... 1
36 925744301 Shim (0,102 mm) ....................................................................................................... AR
36 925744302 Shim (0,203 mm) ....................................................................................................... AR
36 925744303 Shim (0,305 mm) ....................................................................................................... AR
37 449001058 Capscrew................................................................................................................... 4

3.5
TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

38 449022017 Lockwasher ............................................................................................................... 6


39 449001003 Capscrew................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N A814A-2166
b S/N A814A-2167 ⇒
c ⇒ D/B 09/1998

3.6
NOTES

3.7
DIFFERENTIAL

DIFFERENTIAL

3.8
DIFFERENTIAL

ITEM PART NO. DESCRIPTION QTY

907803600 Differential Assembly ................................................................................................. 1


1 901349802 Pinion ................................................................................................................... 2
2 901349801 Gear ..................................................................................................................... 2
3 901349804 Spacer.................................................................................................................. 2
4 954511913 Pin ........................................................................................................................ 1
5 901349803 Shaft..................................................................................................................... 1
6 902976700 Case..................................................................................................................... 1

3.9
WHEEL AND TIRE
(SMOOTH TREAD)

WHEEL AND TIRESMOOTH TREAD

3.10
WHEEL AND TIRE
(SMOOTH TREAD)

KEY:
A: 18 x 6 x 12.125 (ERC 16)
B: 18 x 6 x 12.125 (ERC 16-18-20)

QTY
ITEM PART NO. DESCRIPTION A B

1 914032610 Tire and Wheel .................................................................................................. 2 ..


1 a 914032614 Tire and Wheel .................................................................................................. 2 ..
1 b 914032618 Tire and Wheel .................................................................................................. 2 ..
1 a 914032622 Tire and Wheel .................................................................................................. .. 2
1 b 914032625 Tire and Wheel .................................................................................................. .. 2
2 913200600 Wheel ............................................................................................................ 2 ..
2 a 913270600 Wheel ............................................................................................................ 2 2
2 b 913271600 Wheel ............................................................................................................ 2 2
3 504223216 Tire ................................................................................................................ .. 2
3 900009216 Tire ................................................................................................................ 2 ..

FOOTNOTES:
a Intermediate
b Wide Track

3.11
WHEEL AND TIRE
(NON-MARKING COMPOUND)

WHEEL AND TIRENON-MARKING COMPOUND

3.12
WHEEL AND TIRE
(NON-MARKING COMPOUND)

KEY:
A: 18 x 6 x 12.125 (ERC 16)
B: 18 x 6 x 12.125 (ERC 16-18-20)

QTY
ITEM PART NO. DESCRIPTION A B

1 914032612 Tire and Wheel .................................................................................................. 2 ..


1 a 914032616 Tire and Wheel .................................................................................................. 2 ..
1 b 914032620 Tire and Wheel .................................................................................................. 2 ..
1 a 914032624 Tire and Wheel .................................................................................................. .. 2
1 b 914032627 Tire and Wheel .................................................................................................. .. 2
2 913200600 Wheel ............................................................................................................ 2 ..
2 a 913270600 Wheel ............................................................................................................ 2 2
2 b 913271600 Wheel ............................................................................................................ 2 2
3 504223218 Tire ................................................................................................................ .. 2
3 900009217 Tire ................................................................................................................ 2 ..

FOOTNOTES:
a Intermediate
b Wide Track

3.13
WHEEL AND TIRE
(SMOOTH TREAD POLYURETHANE)

WHEEL AND TIRESMOOTH TREAD POLYURETH ANE

3.14
WHEEL AND TIRE
(SMOOTH TREAD POLYURETHANE)

KEY:
A: 18 x 5 x 12.125 (ERC 16)
B: 18 x 6 x 12.125 (ERC 16)
C: 18 x 6 x 12.125 (ERC 16-18-20)

QTY
ITEM PART NO. DESCRIPTION A B C

1 914032603 Tire and Wheel ....................................................................................... 2 .. ..


1 a 914032606 Tire and Wheel ....................................................................................... 2 .. ..
1 b 914032609 Tire and Wheel ....................................................................................... 2 .. ..
1 914032613 Tire and Wheel ....................................................................................... .. 2 ..
1 a 914032617 Tire and Wheel ....................................................................................... .. .. 2
1 b 914032621 Tire and Wheel ....................................................................................... .. .. 2
2 913200600 Wheel ................................................................................................. 1 2 ..
2 a 913270600 Wheel ................................................................................................. 1 .. 2
2 b 913271600 Wheel ................................................................................................. 1 .. 2
3 900009215 Tire ..................................................................................................... 1 .. ..
3 900009218 Tire ..................................................................................................... .. 2 2

FOOTNOTES:
a Intermediate Track
b Wide Track

3.15
WHEEL AND TIRE
(LUG TREAD ELECTRIC COMPOUND)

WHEEL AND TIRELUG TREAD ELECTRIC COMPOUND

3.16
WHEEL AND TIRE
(LUG TREAD ELECTRIC COMPOUND)

KEY:
A: 18 x 6 x 12.125 (ERC 16)
B: 18 x 7 x 12.125 (ERC 16-18-20)

QTY
ITEM PART NO. DESCRIPTION A B

1 914032611 Tire and Wheel .................................................................................................. 2 ..


1 a 914032615 Tire and Wheel .................................................................................................. 2 ..
1 b 914032619 Tire and Wheel .................................................................................................. 2 ..
1 a 914032623 Tire and Wheel .................................................................................................. .. 2
1 b 914032626 Tire and Wheel .................................................................................................. .. 2
2 913200600 Wheel ............................................................................................................ 2 ..
2 a 913270600 Wheel ............................................................................................................ 2 2
2 b 913271600 Wheel ............................................................................................................ 2 2
3 150102131 Tire ................................................................................................................ 2 ..
3 504223278 Tire ................................................................................................................ .. 2

FOOTNOTES:
a Intermediate Track
b Wide Track

3.17
DRIVE TIRE AND WHEEL
(PNEUMATIC AND PNEUMATIC SHAPED SOLID TIRES)

DRIVE TIRE AND WHEELPNEUMATIC AND PNEUMATIC SHAPED SOLID TIRES

ITEM PART NO. DESCRIPTION QTY

1 504060776 Tire (18 x 7 x 8) (Soft Ride) ....................................................................................... 2


1 524136928 Tire (18 x 7 x 8) (Intermediate Tread) ........................................................................ 2
2 518794684 Tire (18 x 7 x 8) (Standard Ride) ............................................................................... 2
3 504060737 Tire (18 x 7 x 8) (Pneumatic) ..................................................................................... 2
3 504060743 Tire and Flap ........................................................................................................ 1
4 504060768 Tube ..................................................................................................................... 1
5 016110000 Washer ...................................................................................................................... 1
5 502398908 Washer (Optional) ..................................................................................................... 1
6 922146401 Rim ............................................................................................................................ 2
6 902136801 Rim....................................................................................................................... 1
7 902136802 Side Ring.............................................................................................................. 1
8 902136803 Lock Ring ............................................................................................................. 1
9 524137190 Wheel (For Snap On Tire) ......................................................................................... 2
10 909902409 Stud ........................................................................................................................... 10
11 449077094 Nut ............................................................................................................................. 10
12 501702903 Sealant ...................................................................................................................... AR

3.18
NOTES

3.19
DRIVE TIRE AND WHEEL
(INTERMEDIATE PNEUMATIC-SHAPED SOLID TIRES)

DRIVE TIRE AND WHEELINTERMEDIATE PNEUMATIC-SHAPED SOL ID TIRES

3.20
DRIVE TIRE AND WHEEL
(INTERMEDIATE PNEUMATIC-SHAPED SOLID TIRES)

KEY:
A: ERP/ERC 16-18AAF
B: ERP/ERC 20AAF

QTY
ITEM PART NO. DESCRIPTION A B
1 524136928 Tire (18 x 7-8) .................................................................................................... 2 ..
1 524136932 Tire (200 x 50-10) .............................................................................................. .. 2
2 524137190 Wheel ................................................................................................................ 2 ..
2 580010633 Wheel ................................................................................................................ .. 2

3.21
NOTES

3.22
SECTION 4

4 STEERING SYSTEM

4 STEERING SYSTEM
CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

GEAR PUMP
D/B 11/1997⇒ ................................................................................................................................................ 4.16
⇒D/B 11/1997 ................................................................................................................................................ 4.14
OPTIONAL...................................................................................................................................................... 4.18
STEER TIRE AND WHEEL ................................................................................................................................ 4.38
STEERING CONTROL UNIT
⇒S/N A814A-01757V ..................................................................................................................................... 4.10
S/N A814A-01758V⇒ ..................................................................................................................................... 4.12
STEERING CYLINDER
D/B 02/1999⇒ ................................................................................................................................................ 4.22
⇒D/B 02/1999 ................................................................................................................................................ 4.20
STEERING HYDRAULIC.................................................................................................................................... 4.24
STEERING MOTOR
WITH BWI
⇒D/B 09/1997............................................................................................................................................. 4.26
D/B 09/1997⇒ S/N A814A02871A.............................................................................................................. 4.28
S/N A814A02872A⇒................................................................................................................................... 4.30
WITHOUT BWI
⇒D/B 09/1997............................................................................................................................................. 4.32
D/B 09/1997⇒ S/N A814A02871A.............................................................................................................. 4.34
S/N A814A02872A⇒................................................................................................................................... 4.36
STEERING POD
⇒S/N A814A-01757V ....................................................................................................................................... 4.4
S/N A814A-01758V⇒ ....................................................................................................................................... 4.6
STEERING SYSTEM
TRAIL AXLE...................................................................................................................................................... 4.2
STEERING TIRE AND WHEEL
15 X 4.5 X 8 .................................................................................................................................................... 4.40
16 X 6 X 8 ....................................................................................................................................................... 4.42

4.1
STEERING SYSTEM
(TRAIL AXLE)

STEERING SYSTEMTRAIL AXL E

4.2
STEERING SYSTEM
(TRAIL AXLE)

ITEM PART NO. DESCRIPTION QTY

908134700 Steering Axle Assembly............................................................................................. 1


1 913067600 Steer Axle Frame ................................................................................................. 1
2 502566903 Washer (Hardened).............................................................................................. 4
3 912410300 Pin ........................................................................................................................ 2
4 959100911 Plug ...................................................................................................................... 4
5 912725602 Knuckle (RH) ........................................................................................................ 1
6 950520915 Needle Bearing .................................................................................................... 4
7 911983300 Bushing ................................................................................................................ 2
8 911605400 Link....................................................................................................................... 2
9 912725601 Knuckle (LH) ........................................................................................................ 1
10 932118908 Screw ................................................................................................................... 2
11 950430912 Bearing................................................................................................................. 2
12 937501907 Nut........................................................................................................................ 2
13 909019302 Shim (0,178 mm).................................................................................................. 2
13 909019303 Shim (0,508 mm).................................................................................................. 2
14 449076005 Lube Fitting .......................................................................................................... 6
15 911982300 Pin ........................................................................................................................ 4
16 931017904 Capscrew ............................................................................................................. 4
17 932116908 Screw ................................................................................................................... 4
18 937501905 Nut........................................................................................................................ 4
19 953701907 Lube Fitting .......................................................................................................... 2
20 055485700 Fitting ................................................................................................................... 2
20 052645200 O-Ring (Face Seal) .......................................................................................... 1
21 906150100 Oil Seal................................................................................................................. 2
22 .. . . . Tire and Wheel (☞ Page 4.38, ☞ Page 4.40, ☞ Page 4.42) ................................. 2
23 921057300 Cover ......................................................................................................................... 2
24 449001302 Capscrew................................................................................................................... 4
25 b 916296601 Steer Cylinder (☞ Page 4.20) .................................................................................. 1
25 a 912445601 Steer Cylinder (☞ Page 4.20) .................................................................................. 1
25 c 916296604 Steer Cylinder (☞ Page 4.22) .................................................................................. 1
26 916667300 Isulator....................................................................................................................... 2
27 449021006 Washer ...................................................................................................................... 4
28 449022013 Lockwasher ............................................................................................................... 4
29 015420300 Cotter Pin .................................................................................................................. 2
30 504227283 Hub Cap .................................................................................................................... 2
31 939801906 Nut ............................................................................................................................. 2
32 909932405 Bearing ...................................................................................................................... 2
33 909932406 Bearing ...................................................................................................................... 2
34 921787300 Washer ...................................................................................................................... 2
35 958506995 Oil Seal ...................................................................................................................... 2

FOOTNOTES:
a ⇒ D/B 07/1997
b D/B 07/1997 ⇒
c D/B 11/1998 ⇒

4.3
STEERING POD
(⇒S/N A814A-01757V)

STEERING POD⇒ S/N A814A-01757V

4.4
STEERING POD
(⇒S/N A814A-01757V)

ITEM PART NO. DESCRIPTION QTY

1 a 505977539 Optical Encoder (SCR Control) ................................................................................. 1


1 b 580000464 Optical Encoder (Transistor Controller) ..................................................................... 1
2 505977563 Spring ........................................................................................................................ 1
3 505977570 Housing ..................................................................................................................... 1
4 504233210 Gear .......................................................................................................................... 1
5 505977597 Bracket ...................................................................................................................... 1
6 520037801 Spring ........................................................................................................................ 1
7 505977562 Shaft .......................................................................................................................... 1
8 505977538 Plate .......................................................................................................................... 2
9 449001014 Capscrew................................................................................................................... 4
10 449022016 Lockwasher ............................................................................................................... 4
11 932201904 Capscrew................................................................................................................... 1
12 449015098 Locknut ...................................................................................................................... 1
13 518796642 Latch.......................................................................................................................... 1
14 505977589 Pin ............................................................................................................................. 1
15 015416200 Cotter Pin .................................................................................................................. 1
16 505977566 Latch Knob ................................................................................................................ 1
17 449004080 Screw......................................................................................................................... 2
18 505977509 Rod ............................................................................................................................ 1
19 504574273 Spring ........................................................................................................................ 1
20 449021002 Washer ...................................................................................................................... 1
21 518795624 Steering Pump (☞ Page 4.10) ................................................................................. 1
22 059719100 Capscrew................................................................................................................... 4
23 015026400 Lockwasher ............................................................................................................... 4
24 016104000 Washer ...................................................................................................................... 4
25 504504703 Cover (Lower) ............................................................................................................ 1
26 505977512 Steering Column (Without On-Demand Steering) ..................................................... 1
26 505977513 Steering Column (With On-Demand Steering) .......................................................... 1
26 518794640 Contact................................................................................................................. 1
26 518794682 Nut........................................................................................................................ 1
27 504574274 Screw......................................................................................................................... 6
28 504227269 Steering Wheel .......................................................................................................... 1
29 524135211 Horn Button ............................................................................................................... 1
30 504503703 Cover (Upper) ............................................................................................................ 1
31 504238241 Knob .......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A814A-01711V
b S/N A814A-01712V ⇒

4.5
STEERING POD
(S/N A814A-01758V⇒)

STEERING PODS/N A814A-01758V⇒

4.6
STEERING POD
(S/N A814A-01758V⇒)

ITEM PART NO. DESCRIPTION QTY

1 a 580000464 Optical Encoder ......................................................................................................... 1


2 a 505977563 Spring ........................................................................................................................ 1
3 a 505977570 Housing ..................................................................................................................... 1
4 a 504233210 Gear .......................................................................................................................... 1
5 505977597 Bracket ...................................................................................................................... 1
6 520037801 Spring ........................................................................................................................ 1
7 505977562 Shaft .......................................................................................................................... 1
8 505977538 Plate .......................................................................................................................... 2
9 449001014 Capscrew................................................................................................................... 4
10 449022016 Lockwasher ............................................................................................................... 4
11 932201904 Capscrew................................................................................................................... 1
12 449015098 Locknut ...................................................................................................................... 1
13 518796642 Latch.......................................................................................................................... 1
14 505977589 Pin ............................................................................................................................. 1
15 015416200 Cotter Pin .................................................................................................................. 1
16 505977566 Latch Knob ................................................................................................................ 1
17 504235265 Capscrew................................................................................................................... 2
18 505977509 Rod ............................................................................................................................ 1
19 504574273 Spring ........................................................................................................................ 1
20 449021002 Washer ...................................................................................................................... 1
21 580001078 Steering Pump (☞ Page 4.12) ................................................................................. 1
22 059719100 Capscrew................................................................................................................... 4
23 015026400 Lockwasher ............................................................................................................... 4
24 016104000 Washer ...................................................................................................................... 4
25 504504703 Cover (Lower) ............................................................................................................ 1
26 580001427 Steering Column (With On-Demand Steering) .......................................................... 1
26 580001428 Steering Column (Without On-Demand Steering) ..................................................... 1
26 518794682 Nut........................................................................................................................ 1
26 580000284 Horn Contact Kit................................................................................................... 1
27 504574274 Screw......................................................................................................................... 6
28 504227269 Steering Wheel .......................................................................................................... 1
29 524135211 Horn Button ............................................................................................................... 1
30 504503703 Cover (Upper) ............................................................................................................ 1
31 520045057 Plug (Foot Directional Control Pedal) ........................................................................ 2
32 932200902 Capscrew................................................................................................................... 4
33 518807647 Lockwasher ............................................................................................................... 4
34 504574275 Shift Lever Assembly (☞ Page 2.70) ....................................................................... 1
35 b 520043808 Switch ........................................................................................................................ 2
35 c 580025784 Switch ........................................................................................................................ 2
36 b 518807619 Wire Harness (Forward/Reverse) .............................................................................. 1
36 c 580027136 Wire Harness (Forward/Reverse) .............................................................................. 1
37 505977550 Plate .......................................................................................................................... 1
38 504225202 Screw......................................................................................................................... 4
39 500552902 Lockwasher ............................................................................................................... 8
40 032643500 Nut ............................................................................................................................. 4
41 449001170 Capscrew................................................................................................................... 4
42 449022018 Lockwasher ............................................................................................................... 4
43 449021003 Washer ...................................................................................................................... 4

4.7
STEERING POD
(S/N A814A-01758V⇒)

ITEM PART NO. DESCRIPTION QTY

44 d 580034132 Static Ground Patch .................................................................................................. 1


d 312850040 Strap Clamp............................................................................................................... 6

FOOTNOTES:
a Transistor Controller
b ⇒ S/N A814A-02688Z INC. 4296-4298
c S/N A814A-02689Z ⇒ INC. 4296-4298
d S/N A814A-02731Z ⇒ INC. 4296-4298

4.8
NOTES

4.9
STEERING CONTROL UNIT
(⇒S/N A814A-01757V)

STEERING CONTROL UNIT ⇒S/N A814A-01757V

4.10
STEERING CONTROL UNIT
(⇒S/N A814A-01757V)

ITEM PART NO. DESCRIPTION QTY

518795624 Steering Pump........................................................................................................... 1


1 518803662 Seal ...................................................................................................................... 1
2 .. . . . Housing ................................................................................................................ 1
3 580000188 Seal ...................................................................................................................... 1
3 .. . . . O-Ring ............................................................................................................. 1
4 .. . . . Ring ................................................................................................................. 1
5 504226233 Bearing................................................................................................................. 1
6 504226256 Ring...................................................................................................................... 1
7 .. . . . Spool .................................................................................................................... 1
8 504226253 Pin ........................................................................................................................ 1
9 .. . . . Sleeve .................................................................................................................. 1
10 518793630 Spring................................................................................................................... 1
11 518793644 Shaft..................................................................................................................... 1
12 518794690 O-Ring.................................................................................................................. 1
13 518793678 Plate ..................................................................................................................... 1
14 518800626 Gear ..................................................................................................................... 1
15 518794683 O-Ring.................................................................................................................. 2
16 518793610 Cover.................................................................................................................... 1
17 504070704 Washer ................................................................................................................. 3
18 518794638 Capscrew ............................................................................................................. 2
19 518794676 O-Ring.................................................................................................................. 4
20 518794667 Ball ....................................................................................................................... 1
21 518803625 Screw ................................................................................................................... 4

518793650 Seal Kit (Includes Items 1, 3-4, 12, 15, 17, 19) ......................................................... 1

4.11
STEERING CONTROL UNIT
(S/N A814A-01758V⇒)

STEERING CONTROL UNIT S/N A814A-01758V⇒

4.12
STEERING CONTROL UNIT
(S/N A814A-01758V⇒)

ITEM PART NO. DESCRIPTION QTY

580001078 Steering Pump........................................................................................................... 1


1 518794667 Ball ....................................................................................................................... 1
2 580002107 Stop...................................................................................................................... 1
3 580000350 Bearing Assembly ................................................................................................ 1
4 580002113 Ring...................................................................................................................... 1
5 580000351 Pin ........................................................................................................................ 1
6 580002114 Spring Set ............................................................................................................ 1
7 580000353 Shaft..................................................................................................................... 1
8 580002118 Spacer.................................................................................................................. 1
9 580000356 Plate ..................................................................................................................... 1
10 580000357 Gear Set............................................................................................................... 1
11 580002115 Cover.................................................................................................................... 1
12 580002108 Screw ................................................................................................................... 1
13 580002109 Screw ................................................................................................................... 4
14 580002110 Relief Valve .......................................................................................................... 1
15 580002111 Spring................................................................................................................... 1
16 .. . . . Dust Seal.............................................................................................................. 1
17 .. . . . O-Ring.................................................................................................................. 3
18 .. . . . O-Ring.................................................................................................................. 5

580002112 Seal Kit (Includes Items 16-18) ................................................................................. 1

4.13
GEAR PUMP
(⇒D/B 11/1997)

GEAR PUMP⇒D/B 11/1997

4.14
GEAR PUMP
(⇒D/B 11/1997)

ITEM PART NO. DESCRIPTION QTY

900009254 Gear Pump ................................................................................................................ 1


1 .. . . . Housing ................................................................................................................ 1
2 .. . . . Nut........................................................................................................................ 1
3 .. . . . Screw and Washer ............................................................................................... 8
4 504226211 Gasket (0,025 mm) .............................................................................................. 1
5 .. . . . Pin ........................................................................................................................ 2
6 131635419 Needle Bearing .................................................................................................... 4
7 .. . . . Key (Woodruff) ..................................................................................................... 2
8 .. . . . Gear ..................................................................................................................... 3
9 504226234 Shaft..................................................................................................................... 1
10 518696802 Spacer.................................................................................................................. 1
11 .. . . . Circlip ................................................................................................................... 2
12 .. . . . Idler Shaft............................................................................................................. 1
13 518361802 Ball ....................................................................................................................... 1
14 518362804 Spring (Small) ...................................................................................................... 1
15 518362802 Spring (Large) ...................................................................................................... 1
16 519249803 Gasket (Copper)................................................................................................... 1
17 050107000 Screw ................................................................................................................... 1

504226230 Repair Kit (Includes Items 11, 16) ............................................................................. 1

4.15
GEAR PUMP
(D/B 11/1997⇒)

GEAR PUMPD/B 11/1997⇒

4.16
GEAR PUMP
(D/B 11/1997⇒)

ITEM PART NO. DESCRIPTION QTY

a 580000127 Gear Pump ................................................................................................................ 1


1 580000821 Screw ................................................................................................................... 8
2 519249804 Gasket Kit............................................................................................................. 1
3 131635419 Needle Bearing .................................................................................................... 4
4 503144800 Snap Ring ............................................................................................................ 2
5 515685804 Gear ..................................................................................................................... 3
6 .. . . . Plate ..................................................................................................................... 1
7 515686846 Idler Shaft Kit........................................................................................................ 1
8 515689803 Pin ........................................................................................................................ 2
9 519729801 Plug ...................................................................................................................... 1
10 506395589 Key ....................................................................................................................... 2
11 504226234 Shaft..................................................................................................................... 1
12 580000702 Plug ...................................................................................................................... 1
13 580000822 Plug ...................................................................................................................... 1
14 580000823 Plug ...................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A814A-02475X INC. 4296-4298

4.17
GEAR PUMP
(OPTIONAL)

GEAR PUMPOPTIONAL

ITEM PART NO. DESCRIPTION QTY

580018175 Gear Pump ................................................................................................................ 1


504060748 Seal Kit................................................................................................................. 1
580020831 Shaft Seal............................................................................................................. 1
501802910 O-Ring.................................................................................................................. 1

4.18
NOTES

4.19
STEERING CYLINDER
(⇒D/B 02/1999)

STEERING CYLINDER⇒D/B 02/1999

4.20
STEERING CYLINDER
(⇒D/B 02/1999)

ITEM PART NO. DESCRIPTION QTY

a 912445601 Steer Cylinder............................................................................................................ 1


b 916296601 Steer Cylinder............................................................................................................ 1
1 901905801 Shell ..................................................................................................................... 1
2 b 901905803 Rod....................................................................................................................... 1
2 a 901945802 Rod....................................................................................................................... 1
3 901905802 Guide.................................................................................................................... 2
4 .. . . . Dust Seal.............................................................................................................. 2
5 .. . . . Packing................................................................................................................. 2
6 .. . . . O-Ring.................................................................................................................. 2
7 .. . . . O-Ring.................................................................................................................. 2
8 .. . . . Seal ...................................................................................................................... 1
9 .. . . . Circlip ................................................................................................................... 2
10 .. . . . Bushing ................................................................................................................ 2
11 901945805 Bushing ................................................................................................................ 2

a 901905851 Seal Kit (Includes Items 4-10) ................................................................................... 1


b 901905852 Seal Kit (Includes Items 4-10) ................................................................................... 1

FOOTNOTES:
a ⇒ D/B 10/1997
b D/B 10/1997 ⇒

4.21
STEERING CYLINDER
(D/B 02/1999⇒)

STEERING CYLINDERD/B 02/1999⇒

4.22
STEERING CYLINDER
(D/B 02/1999⇒)

ITEM PART NO. DESCRIPTION QTY

916296604 Steer Cylinder............................................................................................................ 1


1 901905801 Shell ..................................................................................................................... 1
2 901905806 Rod....................................................................................................................... 1
3 901905802 Guide.................................................................................................................... 2
4 .. . . . Dust Seal.............................................................................................................. 2
5 .. . . . Packing................................................................................................................. 2
6 .. . . . O-Ring.................................................................................................................. 2
7 .. . . . O-Ring.................................................................................................................. 2
8 .. . . . Seal ...................................................................................................................... 1
9 .. . . . Circlip ................................................................................................................... 2
10 .. . . . Bushing ................................................................................................................ 2
11 901945805 Bushing ................................................................................................................ 2

901905852 Seal Kit (Includes Items 4-10) ................................................................................... 1

4.23
STEERING HYDRAULIC

STEERING HYDRAULIC

4.24
STEERING HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 518793656 Hose .......................................................................................................................... 1


2 502056906 Clamp ........................................................................................................................ 1
3 900015211 Hose .......................................................................................................................... 1
4 a 500546907 Fitting......................................................................................................................... 1
5 502625905 Hose .......................................................................................................................... 1
6 504070790 Strap Clamp............................................................................................................... 1
7 a 019905000 Fitting......................................................................................................................... 1
8 ab 013383600 Fitting......................................................................................................................... 1
9 504291749 Hose .......................................................................................................................... 1
10 062159500 Clamp ........................................................................................................................ 2
11 723689100 Fitting......................................................................................................................... 1
11 052645400 O-Ring (Face Seal) .............................................................................................. 1
12 ab 502080902 Fitting......................................................................................................................... 1
13 518796622 Bracket ...................................................................................................................... 1
14 c 912445601 Steer Cylinder (☞ Page 4.20) .................................................................................. 1
14 d 916296601 Steer Cylinder (☞ Page 4.22) .................................................................................. 1
15 520045096 Hose .......................................................................................................................... 2
16 518803684 Steering Motor (Without BWI) (☞ Page 4.32) .......................................................... 1
16 580000878 Steering Motor (With BWI) ........................................................................................ 1
17 900009254 Gear Pump (☞ Page 4.14) ...................................................................................... 1
17 580000127 Gear Pump (☞ Page 4.16) ...................................................................................... 1
18 920625400 Bracket ...................................................................................................................... 1
19 080143400 Mount ........................................................................................................................ 2
20 449001050 Capscrew................................................................................................................... 2
21 518796686 Washer ...................................................................................................................... 4
22 504226242 Washer ...................................................................................................................... 8
23 449022016 Lockwasher ............................................................................................................... 6
24 057780800 Fitting......................................................................................................................... 1
24 052645300 O-Ring.................................................................................................................. 1
25 449015014 Nut ............................................................................................................................. 4
26 449001013 Capscrew................................................................................................................... 4
27 504223274 O-Ring ....................................................................................................................... 1
28 058941300 Capscrew................................................................................................................... 2
29 015026400 Lockwasher ............................................................................................................... 2
30 013405200 Fitting......................................................................................................................... 1
31 504230271 Nut ............................................................................................................................. 2
32 504228297 Grommet.................................................................................................................... 1
33 b 520045097 Pressure Switch......................................................................................................... 1
34 520043880 Hose .......................................................................................................................... 2

FOOTNOTES:
a With On-Demand Steering
b ⇒ S/N A814A-02166 INC. 4296-4298
c ⇒ D/B 07/1997
d D/B 07/1997 ⇒

4.25
STEERING MOTOR
(WITH BWI)
(⇒D/B 09/1997)

STEERING MOTORWITH BWI⇒D/B 09/1997

4.26
STEERING MOTOR
(WITH BWI)
(⇒D/B 09/1997)

ITEM PART NO. DESCRIPTION QTY

518803622 Steering Motor (With BWI) ........................................................................................ 1


1 518804652 Screw ................................................................................................................... 4
2 504230203 Shield ................................................................................................................... 1
3 504230224 Washer ................................................................................................................. 1
4 518804632 Bearing (CE) ........................................................................................................ 1
5 518805631 Screw ................................................................................................................... 4
6 518805619 Brush Holder ........................................................................................................ 1
7 518805683 Brush ............................................................................................................... 2
8 518805636 Terminal ........................................................................................................... 1
9 504230241 Brush Spring .................................................................................................... 2
10 518805679 Terminal ........................................................................................................... 1
11 518805607 Washer ................................................................................................................. 2
12 518804684 Screw ................................................................................................................... 2
13 518805659 Spacer.................................................................................................................. 2
14 504230240 Screw ................................................................................................................... 2
15 504230265 Washer ................................................................................................................. 2
16 015026200 Lockwasher .......................................................................................................... 2
17 504230217 Nut........................................................................................................................ 4
18 .. . . . Housing ................................................................................................................ 1
19 504230286 Cover.................................................................................................................... 2
20 504230281 Gasket.................................................................................................................. 2
21 504230210 Ball Bearing.......................................................................................................... 1
22 518805663 Cover.................................................................................................................... 1
23 504228246 Oil Seal................................................................................................................. 1
24 518805681 Armature .............................................................................................................. 1
25 .. . . . Core ..................................................................................................................... 1
26 065573500 Capscrew ............................................................................................................. 1

4.27
STEERING MOTOR
(WITH BWI)
(D/B 09/1997⇒ S/N A814A02871A)

STEERING MOTORWITH BWID/B 09/1997⇒ S/N A814A02871A

4.28
STEERING MOTOR
(WITH BWI)
(D/B 09/1997⇒ S/N A814A02871A)

ITEM PART NO. DESCRIPTION QTY

580000878 Steering Motor (With BWI) ........................................................................................ 1


1 580000956 Stud...................................................................................................................... 2
2 520053826 Nut........................................................................................................................ 2
3 580000957 End Shield............................................................................................................ 1
4 520053828 Shim (Spring) ....................................................................................................... 1
5 518804632 Bearing................................................................................................................. 1
6 580000959 Cover.................................................................................................................... 1
7 580000960 Gasket.................................................................................................................. 1
8 580000138 Screw ................................................................................................................... 2
9 580000961 Brush Holder Assembly........................................................................................ 1
9 520053835 Brush Holder.................................................................................................... 1
10 580000969 Terminal ........................................................................................................... 2
11 520053837 Screw ............................................................................................................... 4
12 580000963 Brush ............................................................................................................... 4
13 504230241 Brush Spring .................................................................................................... 4
14 518804684 Screw ................................................................................................................... 2
15 520053839 Bushing ................................................................................................................ 1
16 504230261 Insulator ............................................................................................................... 2
17 504230265 Washer ................................................................................................................. 2
18 015026200 Lockwasher .......................................................................................................... 2
19 504230217 Nut........................................................................................................................ 4
20 580000964 Stator.................................................................................................................... 1
21 580000962 Wire Set ........................................................................................................... 2
22 580000968 Connector ........................................................................................................ 1
23 580000965 Armature .............................................................................................................. 1
24 580000966 Bearing................................................................................................................. 1
25 580000967 Shield ................................................................................................................... 1
26 504228246 Oil Seal................................................................................................................. 1

4.29
STEERING MOTOR
(WITH BWI)
(S/N A814A02872A⇒)

STEERING MOTORWITH BWIS/N A814A02872A⇒

4.30
STEERING MOTOR
(WITH BWI)
(S/N A814A02872A⇒)

ITEM PART NO. DESCRIPTION QTY

a 580035625 Steering Motor (With BWI) ........................................................................................ 1


1 580000961 Brush Holder Assembly........................................................................................ 1
2 580007603 Spring Kit ......................................................................................................... 1
3 580007606 Brush Kit .......................................................................................................... 1
4 520053835 Brush Holder.................................................................................................... 1
5 580007601 Crossover and Terminal Kit.............................................................................. 1
6 520053839 Bushing ................................................................................................................ 2
7 518804684 Screw ................................................................................................................... 2
8 580000960 Gasket.................................................................................................................. 1
9 580000959 Cover.................................................................................................................... 1
10 580000138 Screw ................................................................................................................... 2
11 518804632 Bearing................................................................................................................. 1
12 504230224 Washer ................................................................................................................. 1
13 580000957 End Shield............................................................................................................ 1
14 520053826 Nut........................................................................................................................ 2
15 504230217 Nut........................................................................................................................ 4
16 015026200 Lockwasher .......................................................................................................... 2
17 016133700 Washer ................................................................................................................. 2
18 504230261 Insulator ............................................................................................................... 2
19 580000964 Stator.................................................................................................................... 1
20 580000968 Connector............................................................................................................. 1
21 580000962 Wire Set ............................................................................................................... 1
22 580003162 Sleeve .................................................................................................................. 2
23 580035787 Armature .............................................................................................................. 1
24 580035782 Retaining Ring ................................................................................................. 1
25 580000956 Stud...................................................................................................................... 2
26 580009850 Ball Bearing.......................................................................................................... 1
27 580035783 End Shield............................................................................................................ 1
28 580035784 Oil Seal................................................................................................................. 1

FOOTNOTES:
a D/B 08/2002 ⇒

4.31
STEERING MOTOR
(WITHOUT BWI)
(⇒D/B 09/1997)

STEERING MOTORWITHOUT BWI⇒ D/B 09/1997

4.32
STEERING MOTOR
(WITHOUT BWI)
(⇒D/B 09/1997)

ITEM PART NO. DESCRIPTION QTY

518803684 Steering Motor (Without BWI) ................................................................................... 1


1 518804652 Screw ................................................................................................................... 4
2 504230203 Shield ................................................................................................................... 1
3 504230224 Washer ................................................................................................................. 1
4 518804632 Bearing (CE) ........................................................................................................ 1
5 518805631 Screw ................................................................................................................... 4
6 518804696 Brush Holder ........................................................................................................ 1
7 518804648 Brush ............................................................................................................... 2
8 518805636 Terminal ........................................................................................................... 1
9 504230241 Brush Spring .................................................................................................... 2
10 518805679 Terminal ........................................................................................................... 1
11 518805607 Washer ................................................................................................................. 2
12 518804684 Screw ................................................................................................................... 2
13 518805659 Spacer.................................................................................................................. 2
14 504230240 Screw ................................................................................................................... 2
15 504230265 Washer ................................................................................................................. 2
16 015026200 Lockwasher .......................................................................................................... 2
17 504230217 Nut........................................................................................................................ 4
18 .. . . . Housing ................................................................................................................ 1
19 504230286 Cover.................................................................................................................... 2
20 504230281 Gasket.................................................................................................................. 2
21 504230210 Ball Bearing.......................................................................................................... 1
22 518805663 Cover.................................................................................................................... 1
23 504228246 Oil Seal................................................................................................................. 1
24 518805681 Armature .............................................................................................................. 1
25 .. . . . Core ..................................................................................................................... 1
26 065573500 Capscrew ............................................................................................................. 1

4.33
STEERING MOTOR
(WITHOUT BWI)
(D/B 09/1997⇒ S/N A814A02871A)

STEERING MOTORWITHOUT BWID/B 09/1997⇒ S/N A814A02871A

4.34
STEERING MOTOR
(WITHOUT BWI)
(D/B 09/1997⇒ S/N A814A02871A)

ITEM PART NO. DESCRIPTION QTY

580000879 Steering Motor (Without BWI) ................................................................................... 1


1 580000956 Stud...................................................................................................................... 2
2 520053826 Nut........................................................................................................................ 2
3 580000957 End Shield............................................................................................................ 1
4 520053828 Shim (Spring) ....................................................................................................... 1
5 518804632 Bearing................................................................................................................. 1
6 580000959 Cover.................................................................................................................... 1
7 580000960 Gasket.................................................................................................................. 1
8 580000138 Screw ................................................................................................................... 2
9 580000970 Brush Holder Assembly........................................................................................ 1
9 520053835 Brush Holder.................................................................................................... 4
10 580007601 Crossover and Terminal Kit.............................................................................. 1
11 580007602 Brush Kit .......................................................................................................... 1
12 580007603 Spring Kit ......................................................................................................... 1
13 518804684 Screw (Holder) ..................................................................................................... 2
14 520053839 Bushing ................................................................................................................ 1
15 504230261 Insulator ............................................................................................................... 2
16 504230265 Washer ................................................................................................................. 2
17 015026200 Lockwasher .......................................................................................................... 2
18 504230217 Nut........................................................................................................................ 4
19 580000971 Stator.................................................................................................................... 1
20 580000972 Armature .............................................................................................................. 1
21 580000966 Bearing................................................................................................................. 1
22 580000967 Shield ................................................................................................................... 1
23 504228246 Oil Seal................................................................................................................. 1

4.35
STEERING MOTOR
(WITHOUT BWI)
(S/N A814A02872A⇒)

STEERING MOTORWITHOUT BWIS/N A814A02872A⇒

4.36
STEERING MOTOR
(WITHOUT BWI)
(S/N A814A02872A⇒)

ITEM PART NO. DESCRIPTION QTY

a 580035626 Steering Motor (Without BWI) ................................................................................... 1


1 580000970 Brush Holder Assembly........................................................................................ 1
2 580007603 Spring Kit ......................................................................................................... 1
3 580007602 Brush Kit .......................................................................................................... 1
4 520053835 Brush Holder.................................................................................................... 1
5 580007601 Crossover and Terminal Kit.............................................................................. 1
6 520053839 Bushing ................................................................................................................ 2
7 518804684 Screw ................................................................................................................... 2
8 580000960 Gasket.................................................................................................................. 1
9 580000959 Cover.................................................................................................................... 1
10 580000138 Screw ................................................................................................................... 2
11 518804632 Bearing................................................................................................................. 1
12 504230224 Washer ................................................................................................................. 1
13 580000957 End Shield............................................................................................................ 1
14 520053826 Nut........................................................................................................................ 2
15 504230217 Nut........................................................................................................................ 4
16 015026200 Lockwasher .......................................................................................................... 2
17 016133700 Washer ................................................................................................................. 2
18 504230261 Insulator ............................................................................................................... 2
19 580000971 Stator.................................................................................................................... 1
20 580003162 Sleeve .................................................................................................................. 2
21 580035788 Armature .............................................................................................................. 1
22 580035782 Retaining Ring ................................................................................................. 1
23 580000956 Stud...................................................................................................................... 2
24 580009850 Ball Bearing.......................................................................................................... 1
25 580035783 End Shield............................................................................................................ 1
26 580035784 Oil Seal................................................................................................................. 1

FOOTNOTES:
a D/B 08/2002 ⇒

4.37
STEER TIRE AND WHEEL

STEER TIRE AN D WHEEL

4.38
STEER TIRE AND WHEEL

KEY:
A: 14 x 4.5 x 8 (ERC 16-18-20)
B: 15 x 5 x 11.25 (ERC 16-18-20)
C: 14 x 5 x 10.25 (ERC 16-18-20)
D: 15 x 6 x 10.50 (ERC 16-18-20)
E: 14 x 5 x 10.50 (ERC 16-18-20)

QTY
ITEM PART NO. DESCRIPTION A B C D E

1 d 914032651 Tire and Wheel ................................................................. 2 .. .. .. ..


1 a 914032652 Tire and Wheel ................................................................. .. .. .. .. 2
1 b 914032653 Tire and Wheel ................................................................. .. .. 2 .. ..
1 c 914032654 Tire and Wheel ................................................................. .. .. .. .. 2
1 d 914032655 Tire and Wheel ................................................................. .. 2 .. .. ..
1 a 914032656 Tire and Wheel ................................................................. .. .. .. 2 ..
1 b 914032657 Tire and Wheel ................................................................. .. .. .. 2 ..
1 c 914032658 Tire and Wheel ................................................................. .. .. .. 2 ..
2 913187600 Wheel ........................................................................... 2 .. 2 .. 2
2 913189600 Wheel ........................................................................... .. 2 .. 2 ..
3 c 900008266 Tire ............................................................................... .. .. .. 2 ..
3 b 900008267 Tire ............................................................................... .. .. .. 2 ..
3 d 900008268 Tire ............................................................................... .. 2 .. .. ..
3 a 900008269 Tire ............................................................................... .. .. .. 2 ..
3 d 900009219 Tire ............................................................................... 2 .. .. .. ..
3 a 900009220 Tire ............................................................................... .. .. .. .. 2
3 b 900009221 Tire ............................................................................... .. .. 2 .. ..
3 c 900009222 Tire ............................................................................... .. .. .. .. 2

FOOTNOTES:
a Lug Tread
b Non-Marking Compound
c Polyurethane
d Smooth Tread

4.39
STEERING TIRE AND WHEEL
(15 X 4.5 X 8)

STEERING TIRE AND WHEEL15 X 4.5 X 8

4.40
STEERING TIRE AND WHEEL
(15 X 4.5 X 8)

ITEM PART NO. DESCRIPTION QTY

1 a 524137664 Tire (Solid Intermediate Tread) .................................................................................. 2


1 a 900009223 Tire (Pneumatic) ........................................................................................................ 2
1 900009224 Tire and Flap ........................................................................................................ 1
2 900009225 Tube ..................................................................................................................... 1
3 900009228 Steering Wheel .......................................................................................................... 2
4 900009247 Nut........................................................................................................................ 5
5 505970548 Stud...................................................................................................................... 5
6 a 900009226 Tire (Solid Standard Ride Tire).................................................................................. 2
6 a 900009227 Tire (Solid Soft Ride Tire) .......................................................................................... 2
7 900009229 Wheel Assembly........................................................................................................ 2
7 900009232 Wheel ........................................................................................................................ 2
8 900009232 Wheel ................................................................................................................... 1
9 900009230 Side Ring.............................................................................................................. 1
10 900009231 Lock Ring ............................................................................................................. 1

FOOTNOTES:
a 15 x 4.5 x 8

4.41
STEERING TIRE AND WHEEL
(16 X 6 X 8)

STEERING TIRE AND WHEEL16 X 6 X 8

4.42
STEERING TIRE AND WHEEL
(16 X 6 X 8)

ITEM PART NO. DESCRIPTION QTY

1 914133600 Hub ............................................................................................................................ 2


2 518798684 Wheel Stud ................................................................................................................ 10
3 449077093 Lug Nut ...................................................................................................................... 10
4 501702903 Sealant ...................................................................................................................... AR
5 580010453 Rim (Snap On Tire) ................................................................................................... 2
5 a 580010454 Rim Assembly............................................................................................................ 2
6 a 580010453 Rim....................................................................................................................... 1
7 a 504060797 Side Ring.............................................................................................................. 1
8 a 504060701 Plate ..................................................................................................................... 1
9 b 524136925 Tire (16 x 6-8) (Snap On Tire) ................................................................................... 2
9 a 580011947 Tire (16 x 6-8) ............................................................................................................ 2

FOOTNOTES:
a Solid Pneumatic
b S/N A814A-02161W ⇒ INC. 4296-4298

4.43
NOTES

4.44
SECTION 5

5 BRAKE SYSTEM

5 BRAKE SYSTEM
CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
D/B 07/1997⇒ .................................................................................................................................................. 5.4
⇒D/B 07/1997 .................................................................................................................................................. 5.2
BRAKE PEDAL LINKAGE .................................................................................................................................... 5.6
MASTER CYLINDER ......................................................................................................................................... 5.12
PARK BRAKE ....................................................................................................................................................... 5.8

5.1
BRAKE ASSEMBLY
(⇒D/B 07/1997)

BRAKE ASSEMBLY⇒D/B 07/1997

5.2
BRAKE ASSEMBLY
(⇒D/B 07/1997)

ITEM PART NO. DESCRIPTION QTY

914654614 Brake Assembly (RH) ................................................................................................ 1


914654615 Brake Assembly (LH)................................................................................................. 1
1 901419801 Backing Plate (LH) ............................................................................................... 1
1 901419802 Backing Plate (RH)............................................................................................... 1
2 .. . . . Brake Shoe .......................................................................................................... 2
3 900870804 Bolt ....................................................................................................................... 2
4 900870814 Retainer................................................................................................................ 1
5 .. . . . Adjuster (LH) ........................................................................................................ 1
5 .. . . . Adjuster (RH) ....................................................................................................... 1
6 .. . . . Spring................................................................................................................... 1
7 900094817 Lever (RH)............................................................................................................ 1
7 900094818 Lever (LH) ............................................................................................................ 1
8 900094816 Strut...................................................................................................................... 1
9 .. . . . Pin ........................................................................................................................ 1
10 .. . . . Retainer................................................................................................................ 1
11 900094807 Spring................................................................................................................... 2
12 .. . . . Spring................................................................................................................... 2
13 .. . . . Pin ........................................................................................................................ 2
14 .. . . . Sleeve .................................................................................................................. 1
15 .. . . . Washer ................................................................................................................. 3
16 580060323 Plate ..................................................................................................................... 1
17 900094826 Plug ...................................................................................................................... 1
18 .. . . . Lever (LH) ............................................................................................................ 1
18 .. . . . Lever (RH)............................................................................................................ 1
19 .. . . . Lever (LH) ............................................................................................................ 1
19 .. . . . Lever (RH)............................................................................................................ 1
20 .. . . . Link....................................................................................................................... 1
21 .. . . . Spring................................................................................................................... 1
22 900094808 Spring................................................................................................................... 1
23 921030403 Cable (RH) ........................................................................................................... 1
23 921030404 Cable (LH) ............................................................................................................ 1
24 900094804 Wheel Cylinder (RH) ............................................................................................ 1
24 900094827 Wheel Cylinder (LH)............................................................................................. 1
25 900870805 Plug.................................................................................................................. 1
26 .. . . . Piston ............................................................................................................... 2
27 .. . . . Cup .................................................................................................................. 2
28 .. . . . Spring .............................................................................................................. 1
29 .. . . . Boot ................................................................................................................. 2
30 900094842 Bleeder Screw.................................................................................................. 1
31 900870815 Cup .................................................................................................................. 1
32 900870816 Seat ................................................................................................................. 1
33 .. . . . Body (LH)......................................................................................................... 1
33 .. . . . Body (RH) ........................................................................................................ 1
34 900094840 Piston Rod ....................................................................................................... 2

904165100 Wheel Cylinder Kit (Includes Items 26-29, 33) .......................................................... 1


906972401 Auto Adjuster Kit (LH) (Includes Items 5-6, 18-21) .................................................... 1
906972402 Auto Adjuster Kit (RH) (Includes Items 5-6, 18-21) ................................................... 1
926640300 Shoe Hold Down Kit (Includes Items 12-15).............................................................. 1
927113300 Brake Shoe Kit (Includes Items 2, 9-10).................................................................... 1

5.3
BRAKE ASSEMBLY
(D/B 07/1997⇒)

BRAKE ASSEMBLYD/B 07/1997⇒

5.4
BRAKE ASSEMBLY
(D/B 07/1997⇒)

ITEM PART NO. DESCRIPTION QTY

915545606 Brake Assembly (RH) ................................................................................................ 1


915545605 Brake Assembly (LH)................................................................................................. 1
1 902194801 Backing Plate (RH)............................................................................................... 1
1 902194802 Backing Plate (LH) ............................................................................................... 1
2 .. . . . Brake Shoe .......................................................................................................... 2
3 902194804 Bolt ....................................................................................................................... 2
4 .. . . . Adjuster (LH) ........................................................................................................ 1
4 .. . . . Adjuster (RH) ....................................................................................................... 1
5 .. . . . Spring................................................................................................................... 1
6 902194805 Lever (RH)............................................................................................................ 1
6 902194806 Lever (LH) ............................................................................................................ 1
7 902194807 Pin ........................................................................................................................ 1
8 902194808 Strut...................................................................................................................... 1
9 902194809 Snap Ring ............................................................................................................ 2
10 902194810 Spring (Return) .................................................................................................... 2
11 .. . . . Spring................................................................................................................... 2
12 .. . . . Washer ................................................................................................................. 2
13 .. . . . Washer (Lower) .................................................................................................... 1
14 .. . . . Pin ........................................................................................................................ 2
15 580060323 Plate ..................................................................................................................... 1
16 900094826 Plug ...................................................................................................................... 1
17 .. . . . Lever (LH) ............................................................................................................ 1
17 .. . . . Lever (RH)............................................................................................................ 1
18 .. . . . Stop (Lever).......................................................................................................... 1
19 .. . . . Spring................................................................................................................... 1
20 902194811 Spring................................................................................................................... 1
21 921030403 Cable (RH) ........................................................................................................... 1
21 921030404 Cable (LH) ............................................................................................................ 1
22 902194803 Wheel Cylinder..................................................................................................... 1
23 .. . . . Piston ............................................................................................................... 2
24 .. . . . Cup .................................................................................................................. 2
25 .. . . . Spring .............................................................................................................. 1
26 902194803 Wheel Cylinder ................................................................................................ 2
27 .. . . . Dust Cover ....................................................................................................... 2
28 900094840 Piston Rod ....................................................................................................... 2
29 900094842 Bleeder Screw.................................................................................................. 1
30 900870815 Cup .................................................................................................................. 1
31 .. . . . Tube ................................................................................................................. 1
32 .. . . . Body................................................................................................................. 1
33 .. . . . Plug.................................................................................................................. 1

904165100 Wheel Cylinder Kit (Includes Items 23-27) ................................................................ 1


924307401 Auto Adjuster Kit (LH) (Includes Items 4-5, 17-19) .................................................... 1
924307402 Auto Adjuster Kit (RH) (Includes Items 4-5, 17-19) ................................................... 1
929150300 Shoe Hold Down Kit (Includes Items 11-14).............................................................. 1
929151300 Shoe and Lining Kit (Includes Items 2, 7, 9).............................................................. 1

5.5
BRAKE PEDAL LINKAGE

BRAKE PEDAL LINKAGE

5.6
BRAKE PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 520046880 Brake Pedal Assembly............................................................................................... 1


2 504224226 Bushing ................................................................................................................ 2
3 449022013 Lockwasher ............................................................................................................... 2
4 518795619 Tube........................................................................................................................... 1
5 502398908 Washer ...................................................................................................................... 1
6 449001310 Capscrew................................................................................................................... 1
7 504225240 Nut ............................................................................................................................. 1
8 449001302 Capscrew................................................................................................................... 1
9 449015044 Nut ............................................................................................................................. 3
10 505963537 Master Cylinder (☞ Page 5.12) ............................................................................... 1
11 449001015 Capscrew................................................................................................................... 2
12 505966598 Spring ........................................................................................................................ 1
13 504237211 Pin ............................................................................................................................. 1
14 449021006 Washer ...................................................................................................................... 2
15 015416200 Cotter Pin .................................................................................................................. 1
16 a 504228253 Washer ...................................................................................................................... 4
17 a 518795661 Plate .......................................................................................................................... 1
18 a 502137903 Lockwasher ............................................................................................................... 2
19 a 014936000 Nut ............................................................................................................................. 2
20 a 014862100 Screw......................................................................................................................... 2
21 a 504228223 Switch ........................................................................................................................ 1
21 c 505972532 Pressure Switch......................................................................................................... 1
21 d 580033417 Pressure Switch......................................................................................................... 1
22 a 449001014 Capscrew................................................................................................................... 2
23 a 449021001 Washer ...................................................................................................................... 2
24 a 449022016 Lockwasher ............................................................................................................... 2
25 a 519609804 Nut ............................................................................................................................. 2
26 913400600 Tube........................................................................................................................... 1
27 b 524135607 Tube........................................................................................................................... 1
27 a 913401600 Tube........................................................................................................................... 1
28 900001201 Pad ............................................................................................................................ 1
29 b 580001956 Fitting (Without Brake/Back-Up Lights)...................................................................... 1
30 b 013376100 Fitting......................................................................................................................... 1
31 b 580001624 Tube........................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A814A-01762V
b S/N A814A-01763V ⇒
c S/N A814A-01763V⇔S/N PENDING PER ECN 65030
d D/B 09/2002 ⇒

5.7
PARK BRAKE

PARK BRAKE

5.8
PARK BRAKE

ITEM PART NO. DESCRIPTION QTY

1 580038264 Handle ....................................................................................................................... 1


2 580038265 Bracket ...................................................................................................................... 1
3 501729905 Capscrew................................................................................................................... 2
4 449015014 Nut ............................................................................................................................. 6
5 449022016 Lockwasher ............................................................................................................... 6
6 449021001 Washer ...................................................................................................................... 4
7 a 518806685 Cable ......................................................................................................................... 1
7 b 580011065 Parking Brake Cable.................................................................................................. 1
8 014936000 Nut ............................................................................................................................. 1
9 580011158 Rod End Pin .............................................................................................................. 1
10 015414700 Cotter Pin .................................................................................................................. 1
11 505972586 Nut (Foldover)............................................................................................................ 2
12 449001272 Capscrew................................................................................................................... 2
13 520048801 Spring ........................................................................................................................ 1
14 518792694 Pad ............................................................................................................................ 1
15 e 520053800 Brake Pedal Assembly............................................................................................... 1
15 c 923901300 Brake Pedal Assembly............................................................................................... 1
15 d 929049300 Brake Pedal Assembly............................................................................................... 1
15 504224226 Bushing ................................................................................................................ 2
16 518792637 Spring ........................................................................................................................ 1
17 520048802 Bracket ...................................................................................................................... 1
18 520045394 Park Brake Lever ....................................................................................................... 1
19 015414700 Cotter Pin ............................................................................................................. 1
20 518798631 Spacer.................................................................................................................. 2
21 518798644 Pin ........................................................................................................................ 1
22 518798630 Spacer.................................................................................................................. 1
23 518798608 Spacer.................................................................................................................. 1
24 518798621 Clamp................................................................................................................... 2
25 502137903 Lockwasher ............................................................................................................... 1
26 449001172 Capscrew................................................................................................................... 2
27 518806628 Retainer ..................................................................................................................... 2
28 518792697 Pin ............................................................................................................................. 2
29 015416200 Cotter Pin .................................................................................................................. 2
30 518806656 Bar ............................................................................................................................. 2
31 580010970 Plate .......................................................................................................................... 1
32 580025785 Switch ........................................................................................................................ 1
33 504225201 Screw......................................................................................................................... 2
34 032643500 Nut ............................................................................................................................. 2
35 500552902 Lockwasher ............................................................................................................... 2
36 504226282 Washer ...................................................................................................................... 2
37 449001317 Capscrew................................................................................................................... 1
38 518792622 Tube........................................................................................................................... 1
39 502398908 Washer ...................................................................................................................... 1
40 751199100 Insulator..................................................................................................................... 1
41 504225240 Nut ............................................................................................................................. 1
42 504238298 Nut ............................................................................................................................. 1
43 504226242 Washer ...................................................................................................................... 2
44 520048804 Plate .......................................................................................................................... 1
45 449001014 Capscrew................................................................................................................... 2
46 449015002 Nut ............................................................................................................................. 1

5.9
PARK BRAKE

ITEM PART NO. DESCRIPTION QTY

47 940600907 Washer ...................................................................................................................... 1


48 449021003 Washer ...................................................................................................................... 1
49 580011958 Spacer ....................................................................................................................... 1
50 580011005 Bracket ...................................................................................................................... 1
51 580016671 Capscrew................................................................................................................... 1
52 016104000 Washer ...................................................................................................................... 2
53 921030403 Cable (RH)................................................................................................................. 1
53 921030404 Cable (LH) ................................................................................................................. 1
54 502398901 Washer ...................................................................................................................... 1
55 580014572 Clamp ........................................................................................................................ 1
56 504233274 Capscrew................................................................................................................... 1
57 449022018 Lockwasher ............................................................................................................... 1
58 505974532 Washer ...................................................................................................................... 1
59 580016692 Screw......................................................................................................................... 1
60 504228266 Clamp ........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N A814A-02334X INC. 4296-4298
b S/N A814A-02335X ⇒ INC. 4296-4298
c ⇒ D/B 06/1996
d D/B 06/1996⇔D/B 07/1997
e D/B 07/1997 ⇒

5.10
NOTES

5.11
MASTER CYLINDER

MASTER CYLINDER

5.12
MASTER CYLINDER

ITEM PART NO. DESCRIPTION QTY

505963537 Master Cylinder ......................................................................................................... 1


1 505963544 Piston ................................................................................................................... 1
2 505963540 Pin ........................................................................................................................ 1
3 505963519 Reservoir.............................................................................................................. 1
4 505963583 Cap .................................................................................................................. 1
5 505964540 Rod....................................................................................................................... 1
6 505964578 Cover.................................................................................................................... 1
7 505964586 Washer ................................................................................................................. 1
8 505964597 Snap Ring ............................................................................................................ 1
9 505964577 Clevis ................................................................................................................... 1
10 505963565 Piston ................................................................................................................... 1
11 .. . . . Seal ...................................................................................................................... 2
12 .. . . . Seal ...................................................................................................................... 2

505963564 Seal Kit (Includes Items 11-12) ................................................................................. 1

5.13
NOTES

5.14
SECTION 6

6 HYDRAULIC SYSTEM

6 HYDRAULIC SYSTEM
CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
FOUR FUNCTION .......................................................................................................................................... 6.22
THREE FUNCTION ........................................................................................................................................ 6.18
CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION .......................................................................................................................................... 6.14
THREE FUNCTION ........................................................................................................................................ 6.10
TWO FUNCTION .............................................................................................................................................. 6.6
DRIVE MOTOR MOUNT
⇒S/N A814A-02831A ..................................................................................................................................... 6.28
S/N A814A-02832A⇒ ..................................................................................................................................... 6.50
HAND LEVER....................................................................................................................................................... 6.2
HYDRAULIC
⇒S/N A814A-02831A ..................................................................................................................................... 6.44
S/N A814A-02832A⇒ ..................................................................................................................................... 6.48
HYDRAULIC MOTOR
S/N A814A-02832A⇒ ..................................................................................................................................... 6.42
HYDRAULIC PUMP
12 CC
HALDEX
S/N A814A-01970V⇒.............................................................................................................................. 6.34
12 CC AND 19 CC
⇒S/N A814A-01969V ................................................................................................................................. 6.30
12 CC STANDARD
KAYABA
S/N A814A-01970V⇒.............................................................................................................................. 6.32
19 CC
PREMIUM
S/N A814E-01970V⇒.............................................................................................................................. 6.38
19 CC WITH BWI AND THERMOSTAT
S/N A814A-02832A⇒ ................................................................................................................................. 6.40
BOSCH
12 AND 19 CC............................................................................................................................................. 6.41
HYDRAULIC PUMP ASSEMBLY
12 CC PREMIUM WITH BWI AND THERMOSTAT
SPLINED SHAFT
S/N A814A-02832A⇒.............................................................................................................................. 6.36
HYDRAULIC TANK............................................................................................................................................. 6.52
TILT CYLINDER ................................................................................................................................................. 6.26

6.1
HAND LEVER

HAND LEVER

6.2
HAND LEVER

KEY:
A: Two Function (Without Detent Levers)
B: Three Function (Without Detent Levers)
C: Three Function (With Detent Levers)
D: Four Function (With Detent Levers)

QTY
ITEM PART NO. DESCRIPTION A B C D

1 518791620 Plate ............................................................................................ 1 1 1 1


2 505977556 Crank ........................................................................................... 2 3 .. 3
2 505977523 Crank ........................................................................................... .. .. 3 ..
3 449001412 Capscrew..................................................................................... 4 6 4 6
4 504231270 Nut ............................................................................................... 4 6 4 6
5 580027587 Spacer ......................................................................................... 1 2 2 2
6 016110000 Washer ........................................................................................ 2 2 2 2
7 580030846 Pin Weldment .............................................................................. 1 1 1 1
8 a 518791666 Support........................................................................................ 1 1 1 1
8 b 520052831 Support........................................................................................ 1 1 1 1
8 d 580014200 Support........................................................................................ 1 1 1 1
9 449022018 Lockwasher ................................................................................. 1 1 1 1
10 449021001 Washer ........................................................................................ 2 2 2 2
11 504231270 Nut ............................................................................................... 1 1 1 1
12 518791696 Link .............................................................................................. 3 3 3 4
13 449021006 Washer ........................................................................................ 8 8 8 10
14 518791677 Pin ............................................................................................... 6 6 6 8
15 015417900 Cotter Pin .................................................................................... 6 6 6 8
16 518805626 Capscrew..................................................................................... .. .. 2 2
17 449022018 Lockwasher ................................................................................. .. .. 2 2
18 c 518791624 Pin (With Raised Hood) ............................................................... 1 1 1 1
18 c 520037819 Pin (Without Raised Hood) .......................................................... 1 1 1 1
18 d 580014199 Pin (With Raised Hood) ............................................................... 1 1 1 1
18 d 580014202 Pin (Without Raised Hood) .......................................................... 1 1 1 1
19 449001302 Capscrew..................................................................................... 2 2 2 2
20 449022013 Lockwasher ................................................................................. 2 2 2 2
21 449015044 Nut ............................................................................................... 2 2 2 2
22 518791600 Spacer ......................................................................................... 2 2 2 2
23 449001121 Capscrew..................................................................................... 1 1 1 1
24 518791629 Shim (1,524 mm) ......................................................................... AR AR AR AR
24 518791644 Shim (0,254 mm) ......................................................................... AR AR AR AR
24 518791649 Shim (0,787 mm) ......................................................................... AR AR AR AR
25 505977554 Crank ........................................................................................... .. .. 1 1
26 505977523 Crank ........................................................................................... .. .. 1 1
27 505977520 Lock ............................................................................................. .. .. 1 1
28 449001170 Capscrew..................................................................................... .. .. 2 2
29 449021003 Washer ........................................................................................ .. .. 4 4
30 449022018 Lockwasher ................................................................................. .. .. 2 2
31 449015002 Nut ............................................................................................... .. .. 2 2
32 504230239 Spring .......................................................................................... .. .. 1 1
33 504235252 Pin ............................................................................................... .. .. 1 1
34 e 518791600 Spacer ......................................................................................... 1 1 1 ..
34 f 580027588 Spacer ......................................................................................... 1 1 1 ..

6.3
HAND LEVER

QTY
ITEM PART NO. DESCRIPTION A B C D

35 518793604 Boot ............................................................................................. .. .. .. 1


35 518801664 Boot ............................................................................................. .. 1 1 ..
35 504267799 Boot ............................................................................................. 1 .. .. ..
36 518791664 Spacer ......................................................................................... .. .. .. 1
37 504248735 Hand Lever .................................................................................. 1 1 1 1
38 504248736 Hand Lever .................................................................................. 1 1 1 1
39 504248737 Hand Lever .................................................................................. .. 1 .. 1
40 504248738 Hand Lever .................................................................................. .. .. 1 1

FOOTNOTES:
a ⇒ S/N A814V-1769
b S/N A814V-1770⇔S/N A814V-4987
c ⇒ S/N A814V-4987
d S/N A814V-4988 ⇒
e ⇒ D/B 10/2001
f D/B 10/2001 ⇒

6.4
NOTES

6.5
CONTROL VALVE ATTACHING PARTS
(TWO FUNCTION)

CONTROL VALVE ATTACHING PARTSTWO FUNCTION

6.6
CONTROL VALVE ATTACHING PARTS
(TWO FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 900008272 Control Valve (☞ Page 6.18) ................................................................................... 1


2 054820000 Fitting......................................................................................................................... 2
3 052645300 O-Ring.................................................................................................................. 1
4 c 501704901 Fitting......................................................................................................................... 2
5 052645200 O-Ring (Face Seal) .............................................................................................. 1
6 518796657 Capscrew................................................................................................................... 2
7 520052866 Isolator....................................................................................................................... 2
8 504228208 Bracket ...................................................................................................................... 2
9 080143400 Mount ........................................................................................................................ 2
10 518796686 Washer ...................................................................................................................... 4
11 449022013 Lockwasher ............................................................................................................... 4
12 449015044 Nut ............................................................................................................................. 4
13 501729901 Capscrew................................................................................................................... 2
14 b 518791688 Link ............................................................................................................................ 2
14 a 518801671 Link ............................................................................................................................ 2
15 502398901 Washer ...................................................................................................................... 2
16 518791602 Pin ............................................................................................................................. 2
17 015414700 Cotter Pin .................................................................................................................. 2
18 bf 580014195 Plate .......................................................................................................................... 1
18 af 580014198 Plate .......................................................................................................................... 1
18 be 924749401 Plate .......................................................................................................................... 1
18 ae 924749402 Plate .......................................................................................................................... 1
19 505977588 Link ............................................................................................................................ 2
20 203142800 Capscrew................................................................................................................... 4
21 502079901 Fitting......................................................................................................................... 4
22 505977585 Guide ......................................................................................................................... 2
23 500085905 Capscrew................................................................................................................... 2
24 015035900 Lockwasher ............................................................................................................... 6
25 014936500 Nut ............................................................................................................................. 6
26 056400000 Bolt ............................................................................................................................ 4
27 g 504227284 Switch ........................................................................................................................ 2
27 h 524135278 Switch ........................................................................................................................ 2
28 518791680 Screw......................................................................................................................... 4
29 500552902 Lockwasher ............................................................................................................... 4
30 032643500 Nut ............................................................................................................................. 4
31 518791630 Clamp ........................................................................................................................ 1
32 016133700 Washer ...................................................................................................................... 4
33 518791608 Pad ............................................................................................................................ 1
34 449001134 Capscrew................................................................................................................... 2
35 449022016 Lockwasher ............................................................................................................... 3
36 449021001 Washer ...................................................................................................................... 3
37 449015014 Nut ............................................................................................................................. 2
38 449001013 Capscrew................................................................................................................... 1
39 518791699 Strap .......................................................................................................................... 2
40 134648111 Fitting......................................................................................................................... 1
41 052645400 O-Ring (Face Seal) .............................................................................................. 1
42 054368800 Fitting......................................................................................................................... 1
43 052645300 O-Ring.................................................................................................................. 1
44 500154913 Fitting......................................................................................................................... 1
45 504226282 Washer ...................................................................................................................... 4

6.7
CONTROL VALVE ATTACHING PARTS
(TWO FUNCTION)

ITEM PART NO. DESCRIPTION QTY

46 d 052229600 Fitting......................................................................................................................... 1
46 052645400 O-Ring (Face Seal) .............................................................................................. 1
47 929758300 Plate .......................................................................................................................... 2
48 449015014 Nut ............................................................................................................................. 2
49 449022016 Lockwasher ............................................................................................................... 2
50 580032373 Capscrew................................................................................................................... 2
51 900016296 Isolator....................................................................................................................... 2

FOOTNOTES:
a With Raised Battery
b Without Raised Battery
c ⇒ S/N A814V-2209
d S/N A814V-2210 ⇒
e ⇒ S/N A814V-4987
f S/N A814V-4988 ⇒
g ⇒ D/B 04/2001
h D/B 04/2001 ⇒

6.8
NOTES

6.9
CONTROL VALVE ATTACHING PARTS
(THREE FUNCTION)

CONTROL VALVE ATTACHING PARTSTHREE FUNCTION

6.10
CONTROL VALVE ATTACHING PARTS
(THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 900008272 Control Valve (☞ Page 6.18) ................................................................................... 1


2 052643400 Fitting......................................................................................................................... 2
3 052645400 O-Ring (Face Seal) .............................................................................................. 1
4 c 501704901 Fitting......................................................................................................................... 1
5 052645200 O-Ring (Face Seal) .............................................................................................. 1
6 518796657 Capscrew................................................................................................................... 2
7 520052866 Isolator....................................................................................................................... 2
8 504228208 Bracket ...................................................................................................................... 2
9 080143400 Mount ........................................................................................................................ 2
10 518796686 Washer ...................................................................................................................... 4
11 449022013 Lockwasher ............................................................................................................... 4
12 449015044 Nut ............................................................................................................................. 4
13 501729901 Capscrew................................................................................................................... 2
14 b 518791688 Link ............................................................................................................................ 3
14 a 518801671 Link ............................................................................................................................ 3
15 502398901 Washer ...................................................................................................................... 3
16 518791602 Pin ............................................................................................................................. 3
17 015414700 Cotter Pin .................................................................................................................. 3
18 bf 580014195 Plate .......................................................................................................................... 1
18 af 580014198 Plate .......................................................................................................................... 1
18 be 924749401 Plate .......................................................................................................................... 1
18 ae 924749402 Plate .......................................................................................................................... 1
19 505977588 Link ............................................................................................................................ 3
20 203142800 Capscrew................................................................................................................... 6
21 504231270 Nut ............................................................................................................................. 6
22 505977585 Guide ......................................................................................................................... 3
23 500085905 Capscrew................................................................................................................... 3
24 015035900 Lockwasher ............................................................................................................... 8
25 014936500 Nut ............................................................................................................................. 8
26 056400000 Bolt ............................................................................................................................ 5
27 g 504227284 Switch ........................................................................................................................ 3
27 h 524135278 Switch ........................................................................................................................ 3
28 518791680 Screw......................................................................................................................... 6
29 500552902 Lockwasher ............................................................................................................... 6
30 032643500 Nut ............................................................................................................................. 6
31 518791630 Clamp ........................................................................................................................ 1
32 016133700 Washer ...................................................................................................................... 5
33 518791608 Pad ............................................................................................................................ 1
34 449001134 Capscrew................................................................................................................... 2
35 449022016 Lockwasher ............................................................................................................... 3
36 449021001 Washer ...................................................................................................................... 3
37 449015014 Nut ............................................................................................................................. 2
38 449001013 Capscrew................................................................................................................... 1
39 518791699 Strap .......................................................................................................................... 2
40 134648111 Fitting......................................................................................................................... 1
41 052645400 O-Ring (Face Seal) .............................................................................................. 1
42 054368800 Fitting......................................................................................................................... 1
43 052645300 O-Ring.................................................................................................................. 1
44 500154913 Fitting......................................................................................................................... 1
44 052645200 O-Ring (Face Seal) .............................................................................................. 1

6.11
CONTROL VALVE ATTACHING PARTS
(THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

45 504226282 Washer ...................................................................................................................... 6


46 d 052229600 Fitting......................................................................................................................... 1
46 052645400 O-Ring (Face Seal) .............................................................................................. 1
47 929758300 Plate .......................................................................................................................... 2
48 449015014 Nut ............................................................................................................................. 2
49 449022016 Lockwasher ............................................................................................................... 2
50 580032373 Capscrew................................................................................................................... 2
51 900016296 Isolator....................................................................................................................... 2

FOOTNOTES:
a with Raised Battery
b Without Raised Battery
c ⇒ S/N A814V-2209
d S/N A814V-2210 ⇒
e ⇒ S/N A814V-4987
f S/N A814V-4988 ⇒
g ⇒ D/B 04/2001
h D/B 04/2001 ⇒

6.12
NOTES

6.13
CONTROL VALVE ATTACHING PARTS
(FOUR FUNCTION)

CONTROL VALVE ATTACHING PARTSFOUR FUNC TION

6.14
CONTROL VALVE ATTACHING PARTS
(FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 900008273 Control Valve (☞ Page 6.22) ................................................................................... 1


2 514252800 Fitting......................................................................................................................... 4
3 052645300 O-Ring.................................................................................................................. 1
4 c 134648111 Fitting......................................................................................................................... 1
5 052645400 O-Ring (Face Seal) .............................................................................................. 1
6 518796657 Capscrew................................................................................................................... 2
7 520052866 Isolator....................................................................................................................... 2
8 504228208 Bracket ...................................................................................................................... 2
9 080143400 Mount ........................................................................................................................ 2
10 518796686 Washer ...................................................................................................................... 4
11 449022013 Lockwasher ............................................................................................................... 4
12 449015044 Nut ............................................................................................................................. 4
13 501729901 Capscrew................................................................................................................... 2
14 b 518791688 Link ............................................................................................................................ 4
14 a 518801671 Link ............................................................................................................................ 4
15 502398901 Washer ...................................................................................................................... 4
16 518791602 Pin ............................................................................................................................. 4
17 015414700 Cotter Pin .................................................................................................................. 4
18 bf 580014195 Plate .......................................................................................................................... 1
18 af 580014198 Plate .......................................................................................................................... 1
18 be 924749401 Plate .......................................................................................................................... 1
18 ae 924749402 Plate .......................................................................................................................... 1
19 505977588 Link ............................................................................................................................ 4
20 203142800 Capscrew................................................................................................................... 8
21 502097901 Nut ............................................................................................................................. 8
22 505977585 Guide ......................................................................................................................... 4
23 500085905 Capscrew................................................................................................................... 4
24 015035900 Lockwasher ............................................................................................................... 10
25 014936500 Nut ............................................................................................................................. 10
26 056400000 Bolt ............................................................................................................................ 6
27 g 504227284 Switch ........................................................................................................................ 4
27 h 524135278 Switch ........................................................................................................................ 4
28 518791680 Screw......................................................................................................................... 4
29 500552902 Lockwasher ............................................................................................................... 8
30 032643500 Nut ............................................................................................................................. 8
31 518791630 Clamp ........................................................................................................................ 1
32 016133700 Washer ...................................................................................................................... 6
33 518791608 Pad ............................................................................................................................ 1
34 449001134 Capscrew................................................................................................................... 2
35 449022016 Lockwasher ............................................................................................................... 3
36 449021001 Washer ...................................................................................................................... 3
37 449015014 Nut ............................................................................................................................. 2
38 449001013 Capscrew................................................................................................................... 1
39 518791699 Strap .......................................................................................................................... 2
40 501704901 Fitting......................................................................................................................... 1
41 052645200 O-Ring (Face Seal) .............................................................................................. 1
42 054368800 Fitting......................................................................................................................... 1
43 052645300 O-Ring.................................................................................................................. 1
44 500154913 Fitting......................................................................................................................... 1
45 504226282 Washer ...................................................................................................................... 8

6.15
CONTROL VALVE ATTACHING PARTS
(FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

46 d 052229600 Fitting......................................................................................................................... 1
46 052645400 O-Ring (Face Seal) .............................................................................................. 1
47 929758300 Plate .......................................................................................................................... 2
48 449015014 Nut ............................................................................................................................. 2
49 449022016 Lockwasher ............................................................................................................... 2
50 580032373 Capscrew................................................................................................................... 2
51 900016296 Isolator....................................................................................................................... 2

FOOTNOTES:
a With Raised Battery
b Without Raised Battery
c ⇒ S/N A814V-2209
d S/N A814V-2210 ⇒
e ⇒ S/N A814V-4987
f S/N A814V-4988 ⇒
g ⇒ D/B 04/2001
h D/B 04/2001 ⇒

6.16
NOTES

6.17
CONTROL VALVE
(THREE FUNCTION)

CONTROL VALVETHREE FUNCTION

6.18
CONTROL VALVE
(THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

900008272 Control Valve ............................................................................................................. 1


1 518796662 Rod....................................................................................................................... 1
2 520292813 Nut........................................................................................................................ 2
3 014936600 Nut........................................................................................................................ 4
4 518796602 Rod....................................................................................................................... 2
5 061643400 Fitting ................................................................................................................... 1
5 056363300 O-Ring.................................................................................................................. 1
6 504230293 Relief Valve .......................................................................................................... 2
6 504232220 Seal Kit ............................................................................................................ 1
7 518796659 Plug ...................................................................................................................... 1
7 052645400 O-Ring (Face Seal) .............................................................................................. 1
8 504230292 Inlet Section ......................................................................................................... 1
9 012823300 O-Ring ............................................................................................................. 1
10 505967593 Plug ...................................................................................................................... 1
11 052645300 O-Ring.................................................................................................................. 1
12 518796605 Spool Section (Lift)............................................................................................... 1
13 502635907 Screw ............................................................................................................... 2
14 504230234 Poppet.............................................................................................................. 1
15 504230246 Seal Plate ........................................................................................................ 2
16 504230298 Spring Seat ...................................................................................................... 2
17 520292801 Spring .............................................................................................................. 1
18 504230209 Spool End ........................................................................................................ 1
19 504230282 Cap .................................................................................................................. 1
20 520292811 Wiper ............................................................................................................... 2
21 .. . . . Spool................................................................................................................ 1
22 504234226 Capscrew ......................................................................................................... 2
23 504230255 Spring .............................................................................................................. 1
24 012823300 O-Ring ............................................................................................................. 1
25 505967575 O-Ring ............................................................................................................. 2
26 518796654 Spool Section (Tilt)............................................................................................... 1
27 502635907 Screw ............................................................................................................... 2
28 062128400 O-Ring ............................................................................................................. 1
29 504230234 Poppet.............................................................................................................. 1
30 504230246 Seal Plate ........................................................................................................ 2
31 504230236 Spring Seat ...................................................................................................... 2
32 520292801 Spring .............................................................................................................. 1
33 504230205 Spool End ........................................................................................................ 1
34 504230282 Cap .................................................................................................................. 1
35 520292811 Wiper ............................................................................................................... 2
36 504234226 Capscrew ......................................................................................................... 2
37 504230255 Spring .............................................................................................................. 1
38 505967595 Piston ............................................................................................................... 1
39 504230207 Spring .............................................................................................................. 1
40 .. . . . Spool................................................................................................................ 1
41 012823300 O-Ring ............................................................................................................. 1
42 505967575 O-Ring ............................................................................................................. 2
43 518796646 Spool Section (Auxiliary) (Auxiliary) ..................................................................... 1
44 518796671 Plug.................................................................................................................. 1
44 518796688 O-Ring ............................................................................................................. 1
45 502635907 Screw ............................................................................................................... 2

6.19
CONTROL VALVE
(THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

46 518796639 Poppet.............................................................................................................. 1
47 504230246 Seal Plate ........................................................................................................ 2
48 504230298 Spring Seat ...................................................................................................... 2
49 520292801 Spring .............................................................................................................. 1
50 504230282 Cap .................................................................................................................. 1
51 520292811 Wiper ............................................................................................................... 2
52 504234226 Capscrew ......................................................................................................... 2
53 .. . . . Spool................................................................................................................ 1
54 504230209 Spool End ........................................................................................................ 1
55 518796695 Spring .............................................................................................................. 1
56 014931500 Fitting ............................................................................................................... 1
57 505967575 O-Ring ............................................................................................................. 2

518796650 Tie Rod Kit (Includes Items 1-4) ................................................................................ 1

6.20
NOTES

6.21
CONTROL VALVE
(FOUR FUNCTION)

CONTROL VALVEFOUR FUNCT ION

6.22
CONTROL VALVE
(FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

900008273 Control Valve ............................................................................................................. 1


1 580010503 Tie Rod................................................................................................................. 1
2 520292813 Nut........................................................................................................................ 2
3 014936600 Nut........................................................................................................................ 4
4 518796675 Tie Rod................................................................................................................. 2
5 061643400 Fitting ................................................................................................................... 1
5 056363300 O-Ring ............................................................................................................. 1
6 504230293 Relief Valve .......................................................................................................... 2
6 504232220 Seal Kit ............................................................................................................ 1
7 052645400 O-Ring (Face Seal) .............................................................................................. 1
7 518796659 Plug ...................................................................................................................... 1
8 504230292 Inlet Section ......................................................................................................... 1
9 012823300 O-Ring ............................................................................................................. 1
10 505967593 Plug ...................................................................................................................... 1
11 052645300 O-Ring.................................................................................................................. 1
12 518796605 Spool Section (Lift)............................................................................................... 1
13 502635907 Screw ............................................................................................................... 2
14 504230234 Poppet.............................................................................................................. 1
15 504230246 Seal Plate ........................................................................................................ 2
16 504230298 Spring Seat ...................................................................................................... 2
17 520292801 Spring .............................................................................................................. 1
18 504230209 Spool End ........................................................................................................ 1
19 504230282 Cap .................................................................................................................. 1
20 520292811 Wiper ............................................................................................................... 2
21 .. . . . Spool................................................................................................................ 1
22 504234226 Capscrew ......................................................................................................... 2
23 504230255 Spring .............................................................................................................. 1
24 012823300 O-Ring ............................................................................................................. 1
25 505967575 O-Ring ............................................................................................................. 2
26 518796654 Spool Section (Tilt)............................................................................................... 1
27 502635907 Screw ............................................................................................................... 2
28 062128400 O-Ring ............................................................................................................. 1
29 504230234 Poppet.............................................................................................................. 1
30 504230246 Seal Plate ........................................................................................................ 2
31 504230236 Spring Seat ...................................................................................................... 2
32 520292801 Spring .............................................................................................................. 1
33 504230205 Spool End ........................................................................................................ 1
34 504230282 Cap .................................................................................................................. 1
35 520292811 Wiper ............................................................................................................... 2
36 504234226 Capscrew ......................................................................................................... 2
37 504230255 Spring .............................................................................................................. 1
38 505967595 Piston ............................................................................................................... 1
39 504230207 Spring .............................................................................................................. 1
40 .. . . . Spool................................................................................................................ 1
41 012823300 O-Ring ............................................................................................................. 1
42 505967575 O-Ring ............................................................................................................. 2
43 518796646 Spool Section (Auxiliary) (Auxiliary) ..................................................................... 1
44 518796671 Plug.................................................................................................................. 1
44 518796688 O-Ring ............................................................................................................. 1
45 502635907 Screw ............................................................................................................... 2

6.23
CONTROL VALVE
(FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

46 518796639 Poppet.............................................................................................................. 1
47 504230246 Seal Plate ........................................................................................................ 2
48 504230298 Spring Seat ...................................................................................................... 2
49 520292801 Spring .............................................................................................................. 1
50 504230282 Cap .................................................................................................................. 1
51 520292811 Wiper ............................................................................................................... 2
52 504234226 Capscrew ......................................................................................................... 2
53 .. . . . Spool................................................................................................................ 1
54 504230209 Spool End ........................................................................................................ 1
55 518796695 Spring .............................................................................................................. 1
56 014931500 Fitting ............................................................................................................... 1
57 505967575 O-Ring ............................................................................................................. 2
58 518796613 Spool Section (Auxiliary) ...................................................................................... 1
59 502635907 Screw ............................................................................................................... 2
60 504230234 Poppet.............................................................................................................. 1
61 504230246 Seal Plate ........................................................................................................ 2
62 504230298 Spring Seat ...................................................................................................... 2
63 520292801 Spring .............................................................................................................. 1
64 504230209 Spool End ........................................................................................................ 1
65 504230282 Cap .................................................................................................................. 1
66 520292811 Wiper ............................................................................................................... 2
67 .. . . . Spool................................................................................................................ 1
68 504234226 Capscrew ......................................................................................................... 2
69 504230255 Spring .............................................................................................................. 1
70 012823300 O-Ring ............................................................................................................. 1
71 505967575 O-Ring ............................................................................................................. 2

518796655 Tie Rod Kit (Includes Items 1-4) ................................................................................ 1

6.24
NOTES

6.25
TILT CYLINDER

TILT CYLINDER

6.26
TILT CYLINDER

ITEM PART NO. DESCRIPTION QTY

b 519473603 Tilt Cylinder (Group No. 8602003) ............................................................................ 1


a 519473605 Tilt Cylinder (Group No. 8602005) ............................................................................ 1
1 b 519618603 Tube ..................................................................................................................... 1
1 a 519618605 Tube ..................................................................................................................... 1
2 504143500 Gland.................................................................................................................... 1
3 b 519517603 Piston Rod............................................................................................................ 1
3 a 519517605 Rod....................................................................................................................... 1
4 580022507 Wiper.................................................................................................................... 1
5 580022501 Seal ...................................................................................................................... 1
6 502011911 Back-Up Ring ....................................................................................................... 1
7 012823300 O-Ring.................................................................................................................. 1
8 502637902 Nut........................................................................................................................ 1
9 519477600 Piston ................................................................................................................... 1
10 504305711 Seal ...................................................................................................................... 1

580023425 Seal Kit (Includes Items 4-7, 10) ............................................................................... 1

FOOTNOTES:
a 10 Forward
b 6 Forward

6.27
DRIVE MOTOR MOUNT
(⇒S/N A814A-02831A)

DRIVE MOTOR MOUNT⇒S/N A814A-02831A

6.28
DRIVE MOTOR MOUNT
(⇒S/N A814A-02831A)

ITEM PART NO. DESCRIPTION QTY

1 504230271 Nut ............................................................................................................................. 1


2 504229277 Hydraulic Motor (☞ Page 2.82) ............................................................................... 1
2 520045085 Hydraulic Motor (☞ Page 2.84) ............................................................................... 1
2 580012684 Hydraulic Motor (☞ Page 2.86) ............................................................................... 1
2 900009255 Hydraulic Motor (☞ Page 2.88) ............................................................................... 1
2 580012685 Hydraulic Motor (☞ Page 2.90) ............................................................................... 1
3 449021001 Washer ...................................................................................................................... 2
4 504228207 Bumper ...................................................................................................................... 1
5 449001134 Capscrew................................................................................................................... 1
6 504226242 Washer ...................................................................................................................... 4
7 580001071 Coupling .................................................................................................................... 1
8 504229290 Pump (☞ Page 6.30) ............................................................................................... 1
8 580003863 Hydraulic Pump (KAYABA) (☞ Page 6.32) .............................................................. 1
8 580001630 Hydraulic Pump (☞ Page 6.38) ............................................................................... 1
8 505974564 Hydraulic Pump ......................................................................................................... 1
8 518796644 Hydraulic Pump (Haldex)........................................................................................... 1
8 518796644 Hydraulic Pump (Haldex) (☞ Page 6.34) ................................................................. 1
9 015026400 Lockwasher ............................................................................................................... 2
10 057048200 Capscrew................................................................................................................... 2
11 449015014 Nut ............................................................................................................................. 4
12 502398904 Washer ...................................................................................................................... 2
13 504228297 Grommet.................................................................................................................... 2
14 449001013 Capscrew................................................................................................................... 3
15 449022016 Lockwasher ............................................................................................................... 3
16 929810300 Bracket ...................................................................................................................... 1
17 504229270 Rod ............................................................................................................................ 1
18 449001014 Capscrew................................................................................................................... 4
19 504069715 Wire Harness............................................................................................................. 1
20 504223299 Clamp ........................................................................................................................ 2
21 518793603 Strap .......................................................................................................................... 1

6.29
HYDRAULIC PUMP
(12 CC AND 19 CC)
(⇒S/N A814A-01969V)

HYDRAULIC PUMP12 CC AND 19 CC⇒S/N A814A-01969V

6.30
HYDRAULIC PUMP
(12 CC AND 19 CC)
(⇒S/N A814A-01969V)

ITEM PART NO. DESCRIPTION QTY

504229290 Pump (12 CC)............................................................................................................ 1


520041885 Pump (Low Noise) (19 cc) ......................................................................................... 1
1 .. . . . Circlip ................................................................................................................... 1
2 .. . . . Seal ...................................................................................................................... 1
3 504229292 Flange .................................................................................................................. 1
4 .. . . . Back-Up Ring (LH) ............................................................................................... 2
4 .. . . . Back-Up Ring (RH) .............................................................................................. 2
5 .. . . . Seal ...................................................................................................................... 2
6 504229205 Bolt ....................................................................................................................... 4
6 900937831 Bolt (Low Noise) ................................................................................................... 4
7 449022013 Lockwasher .......................................................................................................... 4
8 .. . . . Bushing ................................................................................................................ 4
9 138583101 Key ....................................................................................................................... 1
10 .. . . . Gear Set............................................................................................................... 1
11 .. . . . Seal ...................................................................................................................... 2
12 .. . . . Body ..................................................................................................................... 1
13 900647801 Cover.................................................................................................................... 1

504229279 Repair Kit (Includes Items 1-2, 4-5, 11)..................................................................... 1

6.31
HYDRAULIC PUMP
(12 CC STANDARD) (KAYABA)
(S/N A814A-01970V⇒)

HYDRAULIC PUMP12 CC STANDARDKAYABAS/N A814A-01970V⇒

6.32
HYDRAULIC PUMP
(12 CC STANDARD) (KAYABA)
(S/N A814A-01970V⇒)

ITEM PART NO. DESCRIPTION QTY

580003863 Hydraulic Pump (KAYABA) ........................................................................................ 1


1 580006358 Cover.................................................................................................................... 1
2 .. . . . Body ..................................................................................................................... 1
3 580006779 Gear Set............................................................................................................... 1
4 .. . . . Bushing............................................................................................................ 2
5 .. . . . Bushing............................................................................................................ 2
6 .. . . . Drive Gear........................................................................................................ 1
7 .. . . . Driven Gear...................................................................................................... 1
8 580006359 Mounting Flange .................................................................................................. 1
9 .. . . . Seal (Body) .......................................................................................................... 2
10 .. . . . Seal (Bushing)...................................................................................................... 2
11 580006778 Bolt ....................................................................................................................... 4
12 .. . . . Oil Seal................................................................................................................. 1
13 .. . . . Circlip ................................................................................................................... 1
14 138583101 Key ....................................................................................................................... 1

580006362 Seal Kit (Includes Items 9-10, 12-13) ........................................................................ 1

6.33
HYDRAULIC PUMP
(12 CC) (HALDEX)
(S/N A814A-01970V⇒)

HYDRAULIC PUMP12 CCHA LDEXS/N A814A-01970V⇒

6.34
HYDRAULIC PUMP
(12 CC) (HALDEX)
(S/N A814A-01970V⇒)

ITEM PART NO. DESCRIPTION QTY

518796644 Hydraulic Pump (Haldex)........................................................................................... 1


1 520329801 Retaining Ring...................................................................................................... 1
2 .. . . . Seal ...................................................................................................................... 2
3 520329802 Flange .................................................................................................................. 1
4 520329805 Pin ........................................................................................................................ 4
5 .. . . . Seal ...................................................................................................................... 2
6 .. . . . Back-Up Ring ....................................................................................................... 2
7 .. . . . O-Ring.................................................................................................................. 2
8 518800693 Cover.................................................................................................................... 1
9 518800617 Bolt ....................................................................................................................... 4
10 .. . . . Housing ................................................................................................................ 1
11 .. . . . Idler Gear ............................................................................................................. 1
12 .. . . . Drive Gear............................................................................................................ 1
13 .. . . . Bearing Block ....................................................................................................... 2
14 a 580030959 Key ....................................................................................................................... 1

518800661 Flange Kit (Includes Items 1-4).................................................................................. 1


520329810 Seal Kit (Includes Items 2, 5-7) ................................................................................. 1

FOOTNOTES:
a Not Illustrated

6.35
HYDRAULIC PUMP ASSEMBLY
(12 CC PREMIUM WITH BWI AND THERMOSTAT) (SPLINED SHAFT)
(S/N A814A-02832A⇒)

HYDRAULIC PUMP ASSEMBLY12 CC PREMIUM WITH BWI AND THERMOSTATSPLINED SHAFTS/N A814A-02832A⇒

6.36
HYDRAULIC PUMP ASSEMBLY
(12 CC PREMIUM WITH BWI AND THERMOSTAT) (SPLINED SHAFT)
(S/N A814A-02832A⇒)

ITEM PART NO. DESCRIPTION QTY

1 580035353 Hydraulic Gear Pump (12 cc) (12cc Splined Shaft)................................................... 1


2 580023068 Capscrew................................................................................................................... 2
3 061353000 Fitting......................................................................................................................... 1
4 052645500 O-Ring (Face Seal).................................................................................................... 1
5 052229600 Fitting......................................................................................................................... 1
6 052645400 O-Ring (Face Seal).................................................................................................... 1

6.37
HYDRAULIC PUMP
(19 CC) (PREMIUM)
(S/N A814E-01970V⇒)

HYDRAULIC PUMP19 CCPREMIUMS/N A814E-01970V⇒

6.38
HYDRAULIC PUMP
(19 CC) (PREMIUM)
(S/N A814E-01970V⇒)

ITEM PART NO. DESCRIPTION QTY

580001630 Hydraulic Pump ......................................................................................................... 1


1 580006358 Cover.................................................................................................................... 1
2 .. . . . Body ..................................................................................................................... 1
3 580006776 Gear Set............................................................................................................... 1
4 .. . . . Bushing............................................................................................................ 2
5 .. . . . Bushing............................................................................................................ 2
6 .. . . . Bushing............................................................................................................ 1
7 .. . . . Rear (Drive Gear) ............................................................................................ 1
8 .. . . . Driven Gear...................................................................................................... 2
9 .. . . . Front (Drive Gear) ............................................................................................ 1
10 580006359 Mounting Flange .................................................................................................. 1
11 .. . . . Seal (Body) .......................................................................................................... 2
12 .. . . . Seal (Bushing)...................................................................................................... 2
13 580006777 Bolt ....................................................................................................................... 4
14 .. . . . Oil Seal................................................................................................................. 1
15 .. . . . Circlip ................................................................................................................... 1
16 138583101 Key ....................................................................................................................... 1

580006362 Seal Kit (Includes Items 11-12, 14-15) ...................................................................... 1

6.39
HYDRAULIC PUMP
(19 CC WITH BWI AND THERMOSTAT)
(S/N A814A-02832A⇒)

HYDRAULIC PUMP19 CC WIT H BWI AND THERMOSTAT S/N A814A-02832A⇒

ITEM PART NO. DESCRIPTION QTY

1 580000183 Hydraulic Pump ......................................................................................................... 1


2 580001860 Bolt ............................................................................................................................ 4
3 518800693 Cover ......................................................................................................................... 1
4 .. . . . Inlet Port .................................................................................................................... 1
5 .. . . . Outlet Port ................................................................................................................. 1
580001819 Snap Ring.................................................................................................................. 1
518793602 Seal Kit ...................................................................................................................... 1

6.40
HYDRAULIC PUMP
(BOSCH) (12 AND 19 CC)

HYDRAULIC PUMPBOSCH12 AND 19 CC

ITEM PART NO. DESCRIPTION QTY

580017383 Pump (12 cc) ............................................................................................................. 1


580018176 Pump (19 cc) ............................................................................................................. 1
504060748 Seal Kit................................................................................................................. 1
580020831 Shaft Seal............................................................................................................. 1
501802910 O-Ring.................................................................................................................. 1

6.41
HYDRAULIC MOTOR
(S/N A814A-02832A⇒)

HYDRAULIC MOTORS/N A814A-02832A⇒

6.42
HYDRAULIC MOTOR
(S/N A814A-02832A⇒)

ITEM PART NO. DESCRIPTION QTY

580027033 Hydraulic Motor ......................................................................................................... 1


1 580027246 Bracket ................................................................................................................. 1
2 580027247 Bearing ............................................................................................................ 1
3 580027248 Armature .............................................................................................................. 1
4 580027249 Gasket.................................................................................................................. 1
5 580027250 Plate ..................................................................................................................... 1
6 580028680 Stator.................................................................................................................... 1
7 580027252 Brush Holder ........................................................................................................ 1
8 580027253 Brush (with Spring) .......................................................................................... 1
9 580030744 Thermal Protector ................................................................................................ 1
10 580027255 Commutator End Head ........................................................................................ 1
11 580026438 Bearing ............................................................................................................ 1
12 580027256 Fan ....................................................................................................................... 1
13 580027257 Cover.................................................................................................................... 1
14 502701507 Connector............................................................................................................. 1
15 502701501 Pin ........................................................................................................................ 3

6.43
HYDRAULIC
(⇒S/N A814A-02831A)

HYDRAULIC⇒ S/N A814A-02831A

6.44
HYDRAULIC
(⇒S/N A814A-02831A)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 920989400 Tube................................................................................................................... 1 ..
2 920990400 Tube................................................................................................................... 1 ..
3 504230249 Fitting................................................................................................................. 2 4
4 505973554 Clamp ................................................................................................................ 2 4
5 505973585 Plate .................................................................................................................. 1 2
6 449001052 Capscrew........................................................................................................... 1 2
7 449015014 Nut ..................................................................................................................... 2 2
8 449022016 Lockwasher ....................................................................................................... 3 3
9 449021001 Washer .............................................................................................................. 2 2
10 920991400 Tube................................................................................................................... .. 1
11 920992400 Tube................................................................................................................... .. 1
12 502056904 Clamp ................................................................................................................ 6 6
13 518793676 Hose .................................................................................................................. 1 1
14 505973580 Filter .................................................................................................................. 1 1
15 449001014 Capscrew........................................................................................................... 1 1
16 921777400 Hose .................................................................................................................. 1 1
17 504070790 Strap Clamp....................................................................................................... 2 2
18 056055700 Fitting................................................................................................................. 2 2
18 052645300 O-Ring........................................................................................................... 1 1
19 449015014 Nut ..................................................................................................................... 1 1
20 900009297 Hose .................................................................................................................. 2 2
21 900009298 Hose .................................................................................................................. 2 2
22 504061728 Fitting................................................................................................................. 4 4
22 056363300 O-Ring........................................................................................................... 1 1
23 a 900009260 Hose .................................................................................................................. 1 1
23 b 900009261 Hose .................................................................................................................. 1 1
24 580012686 Hose .................................................................................................................. 1 1
25 b 203331400 Fitting................................................................................................................. 2 2
26 b 012827000 O-Ring ............................................................................................................... 1 1
27 b 449001302 Capscrew........................................................................................................... 8 8
28 b 449022013 Lockwasher ....................................................................................................... 8 8
29 b 064426800 Fitting................................................................................................................. 2 2
30 b 052645500 O-Ring (Face Seal)............................................................................................ 1 1
31 b 504229291 Fitting................................................................................................................. 1 1
31 504228263 Fitting (Optional) ................................................................................................ 1 1
32 c 504229290 Pump (☞ Page 6.30) ....................................................................................... 1 1
32 c 520041885 Pump (☞ Page 6.30) ....................................................................................... 1 1
32 d 580003863 Hydraulic Pump (KAYABA) (☞ Page 6.32) ...................................................... 1 1
32 d 580001630 Hydraulic Pump (☞ Page 6.38) ....................................................................... 1 1
32 505974564 Hydraulic Pump ................................................................................................. 1 1
32 518796644 Hydraulic Pump (Haldex)................................................................................... 1 1
32 518796644 Hydraulic Pump (Haldex) (☞ Page 6.34) ......................................................... 1 1
33 a 052643400 Fitting................................................................................................................. 1 1
33 a 052645400 O-Ring (Face Seal) ....................................................................................... 1 1
34 a 504229296 Fitting................................................................................................................. 1 1
34 .. . . . O-Ring........................................................................................................... 1 1

6.45
HYDRAULIC
(⇒S/N A814A-02831A)

QTY
ITEM PART NO. DESCRIPTION A B

35 519473603 Tilt Cylinder (6 Forward) (☞ Page 6.26) ......................................................... 2 2


35 519473605 Tilt Cylinder (10 Forward) ................................................................................. 2 2
36 900014282 Hose .................................................................................................................. 1 1
37 502056903 Clamp ................................................................................................................ 1 1

FOOTNOTES:
a 12 cc
b 19 cc
c ⇒ D/B 04/1998
d D/B 04/1998 ⇒

6.46
NOTES

6.47
HYDRAULIC
(S/N A814A-02832A⇒)

HYDRAULICS/N A814A-02832A⇒

6.48
HYDRAULIC
(S/N A814A-02832A⇒)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 920989400 Tube................................................................................................................... 1 ..
2 920990400 Tube................................................................................................................... 1 ..
3 504230249 Fitting................................................................................................................. 2 4
4 505973554 Clamp ................................................................................................................ 2 4
5 505973585 Plate .................................................................................................................. 1 2
6 449001052 Capscrew........................................................................................................... 1 2
7 449015014 Nut ..................................................................................................................... 2 2
8 449022016 Lockwasher ....................................................................................................... 3 3
9 449021001 Washer .............................................................................................................. 1 1
10 920991400 Tube................................................................................................................... .. 1
11 920992400 Tube................................................................................................................... .. 1
12 502056904 Clamp ................................................................................................................ 4 4
13 518793676 Hose .................................................................................................................. 1 1
14 505973580 Filter .................................................................................................................. 1 1
15 449001134 Capscrew........................................................................................................... 1 1
16 921777400 Hose .................................................................................................................. 1 1
17 504070790 Strap Clamp....................................................................................................... 2 2
18 056055700 Fitting................................................................................................................. 2 2
18 052645300 O-Ring........................................................................................................... 1 1
19 449015014 Nut ..................................................................................................................... 1 1
20 900009297 Hose .................................................................................................................. 2 2
21 900009298 Hose .................................................................................................................. 2 2
22 504061728 Fitting................................................................................................................. 4 4
22 056363300 O-Ring........................................................................................................... 1 1
23 900009260 Hose .................................................................................................................. 1 1
24 900014282 Hose .................................................................................................................. 1 1
25 502056903 Clamp ................................................................................................................ 1 1
26 580000183 Hydraulic Pump (19 cc Pump) (Low Noise)....................................................... 1 1
26 580035353 Hydraulic Gear Pump (12 cc) (12 CC Pump) .................................................... 1 1
27 052643400 Fitting................................................................................................................. 1 1
27 052645400 O-Ring (Face Seal) ....................................................................................... 1 1
28 .. . . . Tilt Cylinder........................................................................................................ 2 2
29 500412904 Clamp ................................................................................................................ 2 2
30 052645500 O-Ring (Face Seal)............................................................................................ 1 1
31 504229296 Fitting................................................................................................................. 1 1
32 580012686 Hose .................................................................................................................. 1 1

6.49
DRIVE MOTOR MOUNT
(S/N A814A-02832A⇒)

DRIVE MOTOR MOUNTS/N A814A-02832A⇒

6.50
DRIVE MOTOR MOUNT
(S/N A814A-02832A⇒)

ITEM PART NO. DESCRIPTION QTY

1 504230271 Nut ............................................................................................................................. 1


2 580027033 Hydraulic Motor ......................................................................................................... 1
3 449021001 Washer ...................................................................................................................... 2
4 504228207 Bumper ...................................................................................................................... 1
5 449001134 Capscrew................................................................................................................... 2
6 449022016 Lockwasher ............................................................................................................... 4
7 504226242 Washer ...................................................................................................................... 1
8 580035353 Hydraulic Gear Pump (12 cc) (12 CC Pump) ............................................................ 1
8 580000183 Hydraulic Pump (19 cc Pump) (Low Noise)............................................................... 1
9 449021006 Washer ...................................................................................................................... 2
10 580023068 Capscrew................................................................................................................... 2
11 449015014 Nut ............................................................................................................................. 4
12 502398904 Washer ...................................................................................................................... 2
13 504228297 Grommet.................................................................................................................... 2
14 930102905 Screw......................................................................................................................... 2
15 449021002 Washer ...................................................................................................................... 2
16 580033301 Bracket ...................................................................................................................... 1
17 504229270 Rod ............................................................................................................................ 1
18 449001014 Capscrew................................................................................................................... 3
19 504069715 Wire Harness............................................................................................................. 1
20 504223299 Clamp ........................................................................................................................ 2
21 518793603 Strap .......................................................................................................................... 1
22 449022021 Lockwasher ............................................................................................................... 2
23 580034044 Harness Adapter ....................................................................................................... 1
24 507097501 Clamp ........................................................................................................................ 2

6.51
HYDRAULIC TANK

HYDRAULIC TANK

6.52
HYDRAULIC TANK

ITEM PART NO. DESCRIPTION QTY

1 913839600 Tank ........................................................................................................................... 1


2 016104000 Washer ...................................................................................................................... 1
3 900010210 Dipstick ...................................................................................................................... 1
4 052645700 O-Ring ....................................................................................................................... 1
5 518806694 Tape........................................................................................................................... AR
6 023081400 Fitting......................................................................................................................... 1
7 925212300 Plate .......................................................................................................................... 1
8 518793614 Channel ..................................................................................................................... 1
9 501729901 Capscrew................................................................................................................... 2
10 518796686 Washer ...................................................................................................................... 2
11 449022013 Lockwasher ............................................................................................................... 3
12 518796629 Breather..................................................................................................................... 1
12 449015044 Nut ............................................................................................................................. 3
13 504060739 Breather (Optional) .................................................................................................... 1
14 518803664 Hose .......................................................................................................................... 1
15 502056906 Clamp ........................................................................................................................ 2
16 518793625 Clamp ........................................................................................................................ 1

6.53
NOTES

6.54
SECTION 7

7 MAST-TWO STAGE LIMITED FREE-LIFT

7 MAST-TWO STAGE LIMITED FREE-LIFT


CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7.12
HEADER HOSE
FOUR FUNCTION
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7.16
THREE FUNCTION
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7.14
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.4
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.6
MAIN CYLINDER
LEFT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................... 7.8
RIGHT HAND
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7.10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7.2

7.1
OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OUTER MASTT WO STAGE LIMITED FREE-LIFT

7.2
OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
1 Outer Mast 504066721 504066734 504066728 504067790

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................. 1
2 504066700 Stubshaft .............................................................................................................. 2
3 504075764 Bearing Strip.............................................................................................................. 2
4 504234265 Shim (0,508 mm) ....................................................................................................... 4
5 012824300 O-Ring ....................................................................................................................... 4
6 520036852 Load Roller ................................................................................................................ 2
6 520052899 Load Roller (Optional) ............................................................................................... 2
7 015916300 Snap Ring.................................................................................................................. 2
8 504233232 Shim (0,508 mm) ....................................................................................................... AR

FOOTNOTES:
a Refer to Table

7.3
INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

INNER MASTTWO STAGE LIMITED FREE-LIFT

7.4
INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
1 Inner Mast 504067736 504067734 504067770 504067715

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast ................................................................................................................. 1


2 504066700 Stubshaft .............................................................................................................. 2
3 520036852 Load Roller ................................................................................................................ 2
3 520052899 Load Roller (Optional) ............................................................................................... 2
4 015916300 Snap Ring.................................................................................................................. 2
5 504233232 Shim (0,508 mm) ....................................................................................................... AR
6 500227910 Snap Ring.................................................................................................................. 2
7 504281794 Chain Sheave Assembly............................................................................................ 2
8 504282703 Chain Sheave....................................................................................................... 1
9 520040899 Bearing................................................................................................................. 1
10 500343914 Snap Ring ............................................................................................................ 1
11 b 504281798 Spacer ....................................................................................................................... 4

FOOTNOTES:
a Refer to Table
b ⇒ S/N A551A-1760 INC. 4296-4298

7.5
LIFT
(TWO STAGE LIMITED FREE-LIFT)

LIFTT WO STAGE LIMITED FREE-LIF T

7.6
LIFT
(TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
12 Chain 504064784 504064703 504065747 504065724

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Main Cylinder (LH) (☞ Page 7.8) ............................................................................. 1


2 .. . . . Main Cylinder (RH) (☞ Page 7.10) .......................................................................... 1
3 015003800 Nut ............................................................................................................................. 2
4 502566903 Washer (Hardened) ................................................................................................... 2
5 449001068 Capscrew................................................................................................................... 2
6 502566902 Washer ...................................................................................................................... 4
7 504064739 Spacer ....................................................................................................................... 2
8 909882405 Locknut ...................................................................................................................... 2
9 052229600 Fitting......................................................................................................................... 1
9 052645400 O-Ring (Face Seal) .............................................................................................. 1
10 504233229 Control Valve ............................................................................................................. 1
10 052645600 O-Ring.................................................................................................................. 1
11 504064742 Housing (Optional)..................................................................................................... 1
11 520044803 Housing ..................................................................................................................... 1
12 a .. . . . Chain ......................................................................................................................... 2
13 449001050 Capscrew................................................................................................................... 2
14 504230271 Nut ............................................................................................................................. 2
15 501801901 Fitting......................................................................................................................... 1
16 518803665 Hose .......................................................................................................................... 2
17 504075776 Spring ........................................................................................................................ 1
18 504236253 Washer ...................................................................................................................... 1
19 504064729 Fitting......................................................................................................................... 1
19 052645400 O-Ring (Face Seal) .............................................................................................. 1
20 080437000 Fitting (Optional) ........................................................................................................ 1
20 052645500 O-Ring (Face Seal) .............................................................................................. 1
21 500227907 Snap Ring.................................................................................................................. 2
22 504064767 Washer ...................................................................................................................... 2
23 504064769 Washer (0,254 mm) ................................................................................................... AR
23 504069702 Washer (1,524 mm) ................................................................................................... AR
23 504069791 Washer (0,762 mm) ................................................................................................... AR
24 504071777 Pin ............................................................................................................................. 2
25 015414700 Cotter Pin .................................................................................................................. 2
26 518801644 Chain Anchor............................................................................................................. 2
27 053349600 Fitting......................................................................................................................... 1

FOOTNOTES:
a Refer to Table

7.7
MAIN CYLINDER
(LEFT HAND) (TWO STAGE LIMITED FREE-LIFT)

MAIN CYLINDERLEFT HANDTWO STAGE LIMITED FREE-LIFT

7.8
MAIN CYLINDER
(LEFT HAND) (TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
Cylinder
8601606 8601609 8601614 8601619
Group Number
Lift Cylinder 519524606 519524609 519524614 519524619
1 Shell 519523606 519523609 519523614 519523619
2 Rod 519521606 519521609 519521614 519521619

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 504024201 Wear Ring ............................................................................................................ 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 504232230 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 580022502 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 518794659 Wear Ring ............................................................................................................ 1

505136043 Seal Kit (Includes Items 4, 9-14) ............................................................................... 1

FOOTNOTES:
a Refer to Table

7.9
MAIN CYLINDER
(RIGHT HAND) (TWO STAGE LIMITED FREE-LIFT)

MAIN CYLINDER RIGHT HANDTWO STAGE LIMITED FREE-LIFT

7.10
MAIN CYLINDER
(RIGHT HAND) (TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
Cylinder
8601656 8601659 8601664 8601669
Group Number
Lift Cylinder 519524656 519524659 519524664 519524669
1 Shell 519523656 519523659 519523664 519523669
2 Rod 519521606 519521609 519521614 519521619

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 504024201 Wear Ring ............................................................................................................ 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 504232230 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 580022502 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 518794659 Wear Ring ............................................................................................................ 1

505136043 Seal Kit (Includes Items 4, 9-14) ............................................................................... 1

FOOTNOTES:
a Refer to Table

7.11
CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

CARRIAGETWO STAGE LIMITED F REE-L IFT

7.12
CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

504075769 Carriage..................................................................................................................... 1
1 504075783 Frame ................................................................................................................... 1
2 504066700 Stubshaft .............................................................................................................. 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0,508 mm).................................................................................................. AR
5 504235278 Spacer.................................................................................................................. 2
6 520036852 Load Roller........................................................................................................... 6
6 520052899 Load Roller (Optional) .......................................................................................... 6
7 504071789 Chain Anchor ....................................................................................................... 2
8 580027878 Chain Anchor (Single Hole) (Optional) ...................................................................... 2
8 504075781 Pin ........................................................................................................................ 2
9 500227907 Snap Ring ............................................................................................................ 4
10 580033718 Pin ........................................................................................................................ 2
11 015415900 Cotter Pin ............................................................................................................. 2

7.13
HEADER HOSE
(THREE FUNCTION) (TWO STAGE LIMITED FREE-LIFT)

HEADER HOSET HREE F UNCTIONTWO STAGE LIMITED FREE-LIF T

7.14
HEADER HOSE
(THREE FUNCTION) (TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
1 Hose b 505968583 b 505968513 b 505969533 b 505969549
c 506253594 c 506254500 c 506254513 c 506254530

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose .......................................................................................................................... 2
2 505965599 Clamp ........................................................................................................................ 2
3 505962533 Spacer ....................................................................................................................... 1
4 449001028 Capscrew................................................................................................................... 4
5 504069707 Bracket (RH) .............................................................................................................. 1
6 504230271 Nut ............................................................................................................................. 6
7 505962571 Bracket ...................................................................................................................... 1
8 505961568 Stubshaft ................................................................................................................... 1
9 504301775 Sheave ...................................................................................................................... 1
10 504070716 Washer ...................................................................................................................... 2
11 937100905 Nut ............................................................................................................................. 2
12 449001389 Capscrew................................................................................................................... 1
13 504068794 Clamp ........................................................................................................................ 1
14 449022017 Lockwasher ............................................................................................................... 1
15 449001172 Capscrew................................................................................................................... 2
16 449001121 Capscrew................................................................................................................... 2
17 504068704 Clamp ........................................................................................................................ 4
18 505962578 Clamp ........................................................................................................................ 2
19 518801636 Hose .......................................................................................................................... 2
20 500403901 Strap .......................................................................................................................... 2
21 504068704 Clamp (2380 mm and 2730 mm OALH) .................................................................... 1
22 505965599 Clamp (2380 mm and 2730 mm OALH) .................................................................... 1

FOOTNOTES:
a Refer to Table
b ⇒ S/N A551-2876 INC. 4296-4298
c S/N A551-2877 ⇒ INC. 4296-4298

7.15
HEADER HOSE
(FOUR FUNCTION) (TWO STAGE LIMITED FREE-LIFT)

HEADER HOSEF OUR FUNCTIONTWO STAGE LIMITED F REE-L IFT

7.16
HEADER HOSE
(FOUR FUNCTION) (TWO STAGE LIMITED FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
1 Hose b 505968583 b 505968513 b 505969533 b 505969549
c 506253594 c 506254500 c 506254513 c 506254530

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose .......................................................................................................................... 2
2 505965599 Clamp ........................................................................................................................ 2
3 505962533 Spacer ....................................................................................................................... 2
4 449001028 Capscrew................................................................................................................... 8
5 504069707 Bracket (RH) .............................................................................................................. 1
6 504069711 Bracket (LH) .............................................................................................................. 1
7 504230271 Nut ............................................................................................................................. 12
8 505962571 Bracket ...................................................................................................................... 2
9 505961568 Stubshaft ................................................................................................................... 2
10 504301775 Sheave ...................................................................................................................... 2
11 504070716 Washer ...................................................................................................................... 4
12 937100905 Nut ............................................................................................................................. 4
13 449001389 Capscrew................................................................................................................... 2
14 504068794 Clamp ........................................................................................................................ 2
15 449022017 Lockwasher ............................................................................................................... 2
16 449001172 Capscrew................................................................................................................... 4
17 449001121 Capscrew................................................................................................................... 4
18 504068704 Clamp ........................................................................................................................ 8
19 505962578 Clamp ........................................................................................................................ 4
20 518801636 Hose .......................................................................................................................... 4
21 500403901 Strap .......................................................................................................................... 4
22 504068704 Clamp (2380 mm and 2730 mm OALH) .................................................................... 2
23 505965599 Clamp (2380 mm and 2730 mm OALH) .................................................................... 2

FOOTNOTES:
a Refer to Table
b ⇒ S/N A551-2876 INC. 4296-4298
c S/N A551-2877 ⇒ INC. 4296-4298

7.17
NOTES

7.18
SECTION 8

8 MAST-T HREE STAGE FULL FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT


CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.18
FREE-LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.10
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8.16
HEADER HOSE
FOUR FUNCTION
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8.22
THREE FUNCTION
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8.20
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.4
MAIN CYLINDER
LEFT HAND
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8.12
RIGHT HAND
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8.14
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.8
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8.2

8.1
OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OUTER MASTT HREE STAGE FULL FREE-LIFT

8.2
OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A555 A555 A555 A555 A555
Group Number 4010 4460 4910 5510 5960
1 Outer Mast 504066705 504066721 504066734 504066728 504066753

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................. 1
2 504066700 Stubshaft .............................................................................................................. 2
3 504075764 Bearing Strip.............................................................................................................. 2
4 504234265 Shim (0,508 mm) ....................................................................................................... 4
5 012824300 O-Ring ....................................................................................................................... 4
6 520036852 Load Roller ................................................................................................................ 2
6 520052899 Load Roller (Optional) ............................................................................................... 2
7 015916300 Snap Ring.................................................................................................................. 2
8 504233232 Shim (0,508 mm) ....................................................................................................... AR

FOOTNOTES:
a Refer to Table

8.3
INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

INTERMEDIATE MASTTHREE STAGE FUL L F REE-L IFT

8.4
INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A555 A555 A555 A555 A555
Group Number 4010 4460 4910 5510 5960
1 Intermediate Mast 504074771 504074723 504074744 504074730 504074702

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Intermediate Mast...................................................................................................... 1
2 504066700 Stubshaft .............................................................................................................. 4
3 504075764 Bearing Strip.............................................................................................................. 2
4 504234265 Shim (0,508 mm) ....................................................................................................... 4
5 012824300 O-Ring ....................................................................................................................... 4
6 520036852 Load Roller ................................................................................................................ 4
6 520052899 Load Roller (Optional) ............................................................................................... 4
7 015916300 Snap Ring.................................................................................................................. 4
8 504233232 Shim (0,508 mm) ....................................................................................................... AR
9 500227910 Snap Ring.................................................................................................................. 2
10 504281794 Chain Sheave Assembly............................................................................................ 2
11 504282703 Chain Sheave....................................................................................................... 1
12 520040899 Bearing................................................................................................................. 1
13 500343914 Snap Ring ............................................................................................................ 1
14 b 504281798 Spacer ....................................................................................................................... 4

FOOTNOTES:
a Refer to Table
b ⇒ D/B 10/1996

8.5
INNER MAST
(THREE STAGE FULL FREE-LIFT)

INNER MASTTHREE STAGE FULL FREE-LIFT

8.6
INNER MAST
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A555 A555 A555 A555 A555
Group Number 4010 4460 4910 5510 5960
1 Inner Mast 504073758 504073772 504073740 504073791 504073786

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast ................................................................................................................. 1


2 504066700 Stubshaft .............................................................................................................. 2
3 015916300 Snap Ring.................................................................................................................. 2
4 504233232 Shim (0,508 mm) ....................................................................................................... AR
5 520036852 Load Roller ................................................................................................................ 2
5 520052899 Load Roller (Optional) ............................................................................................... 2

FOOTNOTES:
a Refer to Table

8.7
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

MAIN LIFT THREE STAGE FULL FREE-LIF T

8.8
MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A555 A555 A555 A555 A555
Group Number 4010 4460 4910 5510 5960
1 Chain 900002253 504064764 504064703 504065747 504064704

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ......................................................................................................................... 2
2 .. . . . Cylinder (LH) (☞ Page 8.12) ................................................................................... 1
3 .. . . . Cylinder (RH) (☞ Page 8.14) ................................................................................... 1
4 449001068 Capscrew................................................................................................................... 2
5 502566902 Washer ...................................................................................................................... 4
6 504064739 Spacer ....................................................................................................................... 2
7 504224236 Nut ............................................................................................................................. 2
8 500227907 Snap Ring.................................................................................................................. 2
9 504064767 Washer ...................................................................................................................... 2
10 504064769 Washer (0,254 mm) ................................................................................................... AR
10 504069702 Washer (1,524 mm) ................................................................................................... AR
10 504069791 Washer (0,762 mm) ................................................................................................... AR
11 015418200 Cotter Pin .................................................................................................................. 2
12 449001050 Capscrew................................................................................................................... 2
13 504230271 Nut ............................................................................................................................. 4
14 015003800 Nut ............................................................................................................................. 2
15 900003212 Plate .......................................................................................................................... 1
16 449001013 Capscrew................................................................................................................... 2
17 900003213 Clamp ........................................................................................................................ 1
18 518806663 Tube........................................................................................................................... 1
19 504233229 Control Valve ............................................................................................................. 1
20 504064742 Housing ..................................................................................................................... 1
21 052229600 Fitting......................................................................................................................... 2
21 052645400 O-Ring (Face Seal) .............................................................................................. 1
22 052643500 Fitting......................................................................................................................... 1
22 052645500 O-Ring (Face Seal) .............................................................................................. 1
23 502566903 Washer (Hardened) ................................................................................................... 4
24 518803665 Hose .......................................................................................................................... 2
25 501801901 Fitting......................................................................................................................... 1
26 504075776 Spring ........................................................................................................................ 2
27 504236253 Washer ...................................................................................................................... 2
28 504064729 Fitting......................................................................................................................... 1
28 052645400 O-Ring (Face Seal) .............................................................................................. 1
29 518801644 Chain Anchor............................................................................................................. 2
30 504071777 Pin ............................................................................................................................. 4
31 015414700 Cotter Pin .................................................................................................................. 4
32 504075767 Chain Anchor............................................................................................................. 2
33 053349600 Fitting......................................................................................................................... 1

FOOTNOTES:
a Refer to Table

8.9
FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

FREE-LIFTT HREE STAGE FULL FREE-LIFT

8.10
FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A555 A555 A555 A555 A555
Group Number 4010 4460 4910 5510 5960
1 Chain 518791614 504064799 504064793 504233265 504064703
2 Hose 900002263 900002265 900002266 900002269 505978550

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ......................................................................................................................... 2
2 a .. . . . Hose .......................................................................................................................... 1
3 015003800 Nut ............................................................................................................................. 2
4 502566903 Washer (Hardened) ................................................................................................... 2
5 504071777 Pin ............................................................................................................................. 2
6 015414700 Cotter Pin .................................................................................................................. 2
7 518801644 Chain Anchor............................................................................................................. 2
8 504301785 Chain Guard .............................................................................................................. 2
9 449001003 Capscrew................................................................................................................... 2
10 449022017 Lockwasher ............................................................................................................... 3
11 580053612 Bracket (Cylinder Guard) ........................................................................................... 1
12 449034054 Pin ............................................................................................................................. 2
13 504075786 Bracket ...................................................................................................................... 1
14 449001058 Capscrew................................................................................................................... 4
15 449021010 Washer ...................................................................................................................... 6
16 909882405 Locknut ...................................................................................................................... 4
17 520043867 Valve.......................................................................................................................... 1
18 504281795 Crosshead ................................................................................................................. 1
19 449001389 Capscrew................................................................................................................... 1
20 900002259 Stubshaft ................................................................................................................... 1
21 504064782 Hose Sheave ............................................................................................................. 1
21 504064715 Bushing ................................................................................................................ 1
22 504281796 Chain Sheave Assembly............................................................................................ 2
23 500343914 Snap Ring ............................................................................................................ 1
24 520040899 Bearing................................................................................................................. 1
25 504281799 Sheave ................................................................................................................. 1
26 500227910 Snap Ring.................................................................................................................. 2
27 500227907 Snap Ring.................................................................................................................. 1
28 .. . . . Free-Lift Cylinder (☞ Page 8.16) ............................................................................. 1

FOOTNOTES:
a Refer to Table

8.11
MAIN CYLINDER
(LEFT HAND) (THREE STAGE FULL FREE-LIFT)

MAIN CYLINDERLEFT HANDTHREE STAGE FULL FREE-LIFT

8.12
MAIN CYLINDER
(LEFT HAND) (THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A555 A555 A555 A555 A555
Group Number 4010 4460 4910 5510 5960
Cylinder
8601703 8601706 8601709 8601713 8601716
Group Number
Lift Cylinder 519530603 519530606 519530609 519530613 519530616
1 Shell 519529603 519529606 519529609 519529613 519529616
2 Rod 519528603 519528606 519528609 519528613 519528616
4 Spacer ---- ---- ---- 505657522 505657523

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 a .. . . . Spacer.................................................................................................................. 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 504232230 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 580022502 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 504024201 Wear Ring ............................................................................................................ 2
15 502895202 Piston Ring........................................................................................................... 1
16 518794659 Wear Ring ............................................................................................................ 1

505136042 Seal Kit (Includes Items 8-16) ................................................................................... 1

FOOTNOTES:
a Refer to Table

8.13
MAIN CYLINDER
(RIGHT HAND) (THREE STAGE FULL FREE-LIFT)

MAIN CYLINDERRIGHT HANDTHREE STAGE FULL FREE-LIFT

8.14
MAIN CYLINDER
(RIGHT HAND) (THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A555 A555 A555 A555 A555
Group Number 4010 4460 4910 5510 5960
Cylinder
8601753 8601756 8601759 8601763 8601766
Group Number
Lift Cylinder 519530653 519530656 519530659 519530663 519530666
1 Shell 519529653 519529656 519529659 519529663 519529666
2 Rod 519528603 519528606 519528609 519528613 519528616
4 Spacer ---- ---- ---- 505657522 505657523

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 a .. . . . Spacer.................................................................................................................. 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 504232230 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 580022502 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 504024201 Wear Ring ............................................................................................................ 1
15 502895202 Piston Ring........................................................................................................... 1
16 518794659 Wear Ring ............................................................................................................ 1

505136042 Seal Kit (Includes Items 8-16) ................................................................................... 1

FOOTNOTES:
a Refer to Table

8.15
FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERTHREE STAGE FULL FREE-LIFT

8.16
FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A555 A555 A555 A555 A555
Group Number 4310 4460 4910 5510 5960
Cylinder
8601903 8601906 8601909 8601914 8601917
Group Number
Lift Cylinder 519534603 519534606 519534609 519534614 519534617
1 Shell 519541603 519541606 519541609 519541614 519541617
2 Rod 519540603 519540606 519540609 519540614 519540617

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504450758 Wiper Ring ........................................................................................................... 1
4 502787903 Seal ...................................................................................................................... 1
5 519537600 Gland.................................................................................................................... 1
6 900004269 Back-Up Ring ....................................................................................................... 1
7 015493200 O-Ring.................................................................................................................. 1
8 504232277 Back-Up Ring ....................................................................................................... 1
9 504232205 Rod Seal .............................................................................................................. 1
10 504024207 Wear Ring ............................................................................................................ 1
11 504235239 Check Valve ......................................................................................................... 1
12 504232230 O-Ring.................................................................................................................. 1
13 504148200 Washer ................................................................................................................. 1
14 501850904 Snap Ring ............................................................................................................ 1
15 501753904 Screw ................................................................................................................... 1
16 502687901 Seal ...................................................................................................................... 1

505136049 Seal Kit (Includes Items 3-4, 6-10, 12, 16) ................................................................ 1

FOOTNOTES:
a Refer to Table

8.17
CARRIAGE
(THREE STAGE FULL FREE-LIFT)

CARRIAGETHREE STAGE FULL FREE-LIFT

8.18
CARRIAGE
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

504075792 Carriage..................................................................................................................... 1
1 504075733 Frame ................................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0,508 mm).................................................................................................. AR
5 504235278 Spacer.................................................................................................................. 2
6 518797634 Load Roller........................................................................................................... 6
6 520053821 Load Roller (Optional) .......................................................................................... 6
7 504071789 Chain Anchor ....................................................................................................... 2
7 580027878 Chain Anchor (Single Hole) (Optional)................................................................. 2
8 504075781 Pin ........................................................................................................................ 2
9 500227907 Snap Ring ............................................................................................................ 4
10 580033718 Pin ........................................................................................................................ 2
11 015415900 Cotter Pin ............................................................................................................. 2

8.19
HEADER HOSE
(THREE FUNCTION) (THREE STAGE FULL FREE-LIFT)

HEADER HOSET HREE F UNCTIONTHREE STAGE FULL FREE-LIFT

8.20
HEADER HOSE
(THREE FUNCTION) (THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A555 A555 A555 A555 A555
Group Number 4010 4460 4910 5510 5960
1 Hose c 505967507 c 505969511 b 505969507 b 505969557 b 505969513
b 505969589 b 505969590 c 518799696 c 518799636 c 506254599

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Spool ......................................................................................................................... 2
2 518801636 Hose .......................................................................................................................... 2
3 e 504297721 Bracket ...................................................................................................................... 1
3 d 505978578 Bracket ...................................................................................................................... 1
4 449001172 Capscrew................................................................................................................... 2
5 449001014 Capscrew................................................................................................................... 10
6 504230271 Nut ............................................................................................................................. 10
7 504070756 Hose Guide ............................................................................................................... 2
8 504070721 Snap Ring.................................................................................................................. 2
9 505978597 Clamp ........................................................................................................................ 1
10 504301779 Stub Shaft (RH) ......................................................................................................... 1
11 504301775 Sheave ...................................................................................................................... 1
12 504301776 Bracket (RH) (4010 mm - 5510 mm) ......................................................................... 1
12 504310776 Bracket (RH) (5960 mm) ........................................................................................... 1
13 504070716 Washer ...................................................................................................................... 1
14 449001389 Capscrew................................................................................................................... 1
15 449021010 Washer ...................................................................................................................... 1
16 909882405 Locknut ...................................................................................................................... 1
17 505962533 Spacer ....................................................................................................................... 1
18 932200905 Capscrew................................................................................................................... 4
19 504068704 Clamp (2580 mm OALH) ........................................................................................... 2
20 505965599 Clamp (2580 mm OALH) ........................................................................................... 1
21 504068794 Clamp ........................................................................................................................ 2
22 504069740 Plate .......................................................................................................................... 1
23 520039872 Hose Guide (LH)........................................................................................................ 1
24 449001233 Capscrew................................................................................................................... 1
25 504071785 Washer ...................................................................................................................... 2
26 909882404 Nut ............................................................................................................................. 1
27 504068704 Clamp ........................................................................................................................ 4
28 505965599 Clamp ........................................................................................................................ 2
29 505962507 Bracket (RH) .............................................................................................................. 1
30 500403901 Strap .......................................................................................................................... 1
31 c 580009288 Bracket (RH) .............................................................................................................. 1
32 c 504070764 Sheave ...................................................................................................................... 1
33 c 580009290 Stubshaft ................................................................................................................... 1
34 c 580009291 Spacer ....................................................................................................................... 1

FOOTNOTES:
a Refer to Table
b ⇒ S/N A555-13059 INC. 4296-4298
c S/N A555-13060 ⇒ INC. 4296-4298
d ⇒ D/B 05/1996
e D/B 05/1996 ⇒

8.21
HEADER HOSE
(FOUR FUNCTION) (THREE STAGE FULL FREE-LIFT)

HEADER HOSEF OUR FUNCTIONTHREE STAGE FULL FREE-LIFT

8.22
HEADER HOSE
(FOUR FUNCTION) (THREE STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A555 A555 A555 A555 A555
Group Number 4010 4460 4910 5510 5960
1 Hose c 505969507 c 505969511 c 518799696 c 518799636 c 506254599
b 505969589 b 505969590 b 505969507 b 505969557 b 505969513

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose .......................................................................................................................... 2
2 518801636 Hose .......................................................................................................................... 4
3 e 504297721 Bracket ...................................................................................................................... 1
3 d 505978578 Bracket ...................................................................................................................... 1
4 449001172 Capscrew................................................................................................................... 4
5 449001014 Capscrew................................................................................................................... 12
6 504230271 Nut ............................................................................................................................. 14
7 504070756 Hose Guide ............................................................................................................... 4
8 504070721 Snap Ring.................................................................................................................. 4
9 505978597 Clamp ........................................................................................................................ 2
10 504301778 Stub Shaft (LH).......................................................................................................... 1
10 504301779 Stub Shaft (RH) ......................................................................................................... 1
11 504301775 Sheave ...................................................................................................................... 2
12 504301776 Bracket (RH) (4010 mm - 5510 mm) ......................................................................... 1
12 504310776 Bracket (RH) (5960 mm) ........................................................................................... 1
13 504070716 Washer ...................................................................................................................... 2
14 449001389 Capscrew................................................................................................................... 2
15 449021010 Washer ...................................................................................................................... 2
16 909882405 Locknut ...................................................................................................................... 2
17 505962533 Spacer ....................................................................................................................... 2
18 932200905 Capscrew................................................................................................................... 8
19 504068704 Clamp (2580 mm OALH) ........................................................................................... 2
20 505965599 Clamp (2580 mm OALH) ........................................................................................... 1
21 504068794 Clamp ........................................................................................................................ 4
22 504069740 Plate .......................................................................................................................... 1
23 520039810 Hose Guide (RH) ....................................................................................................... 1
24 449001233 Capscrew................................................................................................................... 2
25 504071785 Washer ...................................................................................................................... 4
26 909882404 Nut ............................................................................................................................. 2
27 504068704 Clamp ........................................................................................................................ 8
28 505965599 Clamp ........................................................................................................................ 4
29 505962507 Bracket (RH) .............................................................................................................. 1
30 500403901 Strap .......................................................................................................................... 2
31 504301777 Bracket (LH) (4010 mm - 5510 mm) .......................................................................... 1
31 504310777 Bracket (LH) (5960 mm) ............................................................................................ 1
32 520039872 Hose Guide (LH)........................................................................................................ 1
33 c 580009288 Bracket (RH) .............................................................................................................. 1
34 c 580009289 Bracket (LH) .............................................................................................................. 1
35 c 504070764 Sheave ...................................................................................................................... 2
36 c 580009291 Spacer ....................................................................................................................... 2
37 c 580009290 Stubshaft ................................................................................................................... 2
38 c 449001389 Capscrew................................................................................................................... 2

8.23
HEADER HOSE
(FOUR FUNCTION) (THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

39 c 909882405 Locknut ...................................................................................................................... 2


40 c 504070716 Washer ...................................................................................................................... 2

FOOTNOTES:
a Refer to Table
b S/N A555-13059 ⇒ INC. 4296-4298
c S/N A555-13060 ⇒ INC. 4296-4298
d ⇒ D/B 05/1996
e D/B 05/1996 ⇒

8.24
SECTION 9

9 MAST-TWO STAGE F ULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT


CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.20
FREE-LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9.18
HEADER HOSE
FOUR FUNCTION
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.24
THREE FUNCTION
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9.22
INNER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.4
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT
⇒S/N A559B-1677 .................................................................................................................................. 9.10
S/N A559B-1678⇒ .................................................................................................................................. 9.12
RIGHT HAND
TWO STAGE FULL FREE-LIFT
⇒S/N A559B-1677 .................................................................................................................................. 9.14
S/N A559B-1678⇒ .................................................................................................................................. 9.16
MAIN LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.6
OUTER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9.2

9.1
OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OUTER MASTT WO STAGE FULL FREE-LIFT

9.2
OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A559 A559 A559
Group Number 3048 3248 3848
1 Outer Mast 504066721 504066762 504066728

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................. 1
2 504066700 Stubshaft .............................................................................................................. 2
3 504075764 Bearing Strip.............................................................................................................. 2
4 504234265 Shim (0,508 mm) ....................................................................................................... 4
5 012824300 O-Ring ....................................................................................................................... 4
6 520036852 Load Roller (Optional) ............................................................................................... 2
6 520052899 Load Roller (Optional) ............................................................................................... 2
7 015916300 Snap Ring.................................................................................................................. 2
8 504233232 Shim (0,508 mm) ....................................................................................................... AR

FOOTNOTES:
a Refer to Table

9.3
INNER MAST
(TWO STAGE FULL FREE-LIFT)

INNER MASTTWO STAGE FULL FREE-LIFT

9.4
INNER MAST
(TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A559 A559 A559
Group Number 3048 3248 3848
1 Inner Mast 504068721 504068731 504068761

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast ................................................................................................................. 1


2 504066700 Stubshaft .............................................................................................................. 2
3 520036852 Load Roller ................................................................................................................ 2
3 520052899 Load Roller (Optional) ............................................................................................... 2
4 015916300 Snap Ring.................................................................................................................. 2
5 504233232 Shim (0,508 mm) ....................................................................................................... AR

FOOTNOTES:
a Refer to Table

9.5
MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

MAIN LIFT TWO STAGE FULL FREE-LIF T

9.6
MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 519640656 Lift Cylinder (LH) (1980 mm) (☞ Page 9.10) ........................................................... 1


1 519640658 Lift Cylinder (LH) (2080 mm) (☞ Page 9.10) ........................................................... 1
1 519640664 Lift Cylinder (LH) (2380 mm) (☞ Page 9.10) ........................................................... 1
2 519640606 Lift Cylinder (RH) (1980 mm) (☞ Page 9.14) ........................................................... 1
2 519640608 Lift Cylinder (RH) (2080 mm) (☞ Page 9.14) ........................................................... 1
2 519640614 Lift Cylinder (RH) (2380 mm) (☞ Page 9.14) ........................................................... 1
3 449001068 Capscrew................................................................................................................... 2
4 502566902 Washer ...................................................................................................................... 4
5 504064739 Spacer ....................................................................................................................... 2
6 504224236 Nut ............................................................................................................................. 2
7 500227907 Snap Ring.................................................................................................................. 2
8 504064767 Washer ...................................................................................................................... 2
9 504064769 Washer (0,254 mm) ................................................................................................... AR
9 504069702 Washer (1,524 mm) ................................................................................................... AR
9 504069791 Washer (0,762 mm) ................................................................................................... AR
10 504233229 Control Valve ............................................................................................................. 1
11 504064742 Housing (Optional)..................................................................................................... 1
11 520044803 Housing ..................................................................................................................... 1
12 080437000 Fitting (Optional) ........................................................................................................ 1
12 052645500 O-Ring (Face Seal) .............................................................................................. 1
13 449001050 Capscrew................................................................................................................... 2
14 504230271 Nut ............................................................................................................................. 2
15 052229600 Fitting......................................................................................................................... 2
15 052645400 O-Ring (Face Seal) .............................................................................................. 1
16 501801901 Fitting......................................................................................................................... 1
17 504075776 Spring ........................................................................................................................ 1
18 504236253 Washer ...................................................................................................................... 1
19 504064729 Fitting......................................................................................................................... 1
19 052645400 O-Ring (Face Seal) .............................................................................................. 1
20 518803665 Hose .......................................................................................................................... 1
21 053349600 Fitting......................................................................................................................... 1

9.7
FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

FREE-LIFTT WO STAGE FULL FREE-LIFT

9.8
FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A559 A559 A559
Group Number 3048 3248 3848
1 Chain 504064799 504064792 504233265
2 Hose 518792629 518792663 518792621

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ......................................................................................................................... 2
2 a .. . . . Hose .......................................................................................................................... 1
3 015003800 Nut ............................................................................................................................. 2
4 502566903 Washer (Hardened) ................................................................................................... 2
5 504071777 Pin ............................................................................................................................. 2
6 015414700 Cotter Pin .................................................................................................................. 2
7 518801644 Chain Anchor............................................................................................................. 2
8 504301785 Chain Guard .............................................................................................................. 2
9 449001003 Capscrew................................................................................................................... 2
10 449022017 Lockwasher ............................................................................................................... 2
11 580053611 Bracket (Cylinder Guard) ........................................................................................... 1
12 504064709 Pin ............................................................................................................................. 2
13 504075786 Bracket ...................................................................................................................... 1
14 449001058 Capscrew................................................................................................................... 4
15 449021010 Washer ...................................................................................................................... 6
16 909882405 Locknut ...................................................................................................................... 4
17 520043867 Valve.......................................................................................................................... 1
18 504281795 Crosshead ................................................................................................................. 1
19 504226242 Washer ...................................................................................................................... 2
20 449022016 Lockwasher ............................................................................................................... 2
21 449001343 Capscrew................................................................................................................... 2
22 504069724 Clamp ........................................................................................................................ 1
23 449015014 Nut ............................................................................................................................. 2
24 520039855 Fitting......................................................................................................................... 1
24 052645300 O-Ring.................................................................................................................. 1
25 053349600 Fitting......................................................................................................................... 1
26 500227910 Snap Ring.................................................................................................................. 2
27 504281796 Chain Sheave Assembly............................................................................................ 2
28 500343914 Snap Ring ............................................................................................................ 1
29 520040899 Bearing................................................................................................................. 1
30 504281799 Sheave ................................................................................................................. 1
31 .. . . . Free-Lift Cylinder (☞ Page 9.18) ............................................................................. 1
32 500227907 Snap Ring.................................................................................................................. 1
33 060023700 Clamp ........................................................................................................................ 1

FOOTNOTES:
a Refer to Table

9.9
MAIN CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)
(⇒S/N A559B-1677)

MAIN CYL INDER LEFT HANDTWO STAGE FULL FREE-LIFT⇒ S/N A559B-1677

9.10
MAIN CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)
(⇒S/N A559B-1677)

OALH
DESCRIPTION
ITEM Mast A559 A559 A559
Group Number 3048 3248 3848
Cylinder
8601856 8601858 8601864
Group Number
Lift Cylinder 519640656 519640658 519640664
1 Shell 519639606 519639608 519639614
2 Rod 519638656 519638658 519638664

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504158200 Wiper Ring ........................................................................................................... 1
4 502787904 Seal ...................................................................................................................... 1
5 519636600 Gland.................................................................................................................... 1
6 502011927 Back-Up Ring ....................................................................................................... 1
7 012825700 O-Ring.................................................................................................................. 1
8 504017204 Wear Ring ............................................................................................................ 1
9 502895202 Piston Ring........................................................................................................... 1
10 501753914 Screw ................................................................................................................... 1
11 502687901 Seal ...................................................................................................................... 1

505136050 Seal Kit (Includes Items 3-4, 6-9, 11) ........................................................................ 1

FOOTNOTES:
a Refer to Table

9.11
MAIN CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)
(S/N A559B-1678⇒)

MAIN CYL INDER LEFT HANDTWO STAGE FULL FREE-LIFTS/N A559B-1678⇒

9.12
MAIN CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)
(S/N A559B-1678⇒)

OALH
DESCRIPTION
ITEM Mast A559 A559 A559
Group Number 3048 3248 3848
Cylinder
8510256 8510258 8510264
Group Number
Lift Cylinder 580026365 580026367 580026373
1 Shell 519639606 519639608 519639614
2 Rod 519638658 519638656 519638664

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder (LH)........................................................................................................ 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 502687901 Seal ...................................................................................................................... 1
4 501753914 Screw ................................................................................................................... 1
5 504158200 Wiper Ring ........................................................................................................... 1
6 580025603 Gland.................................................................................................................... 1
7 502011927 Back-Up Ring ....................................................................................................... 1
8 580022505 Rod Seal .............................................................................................................. 1
9 012825700 O-Ring.................................................................................................................. 1
10 504017204 Wear Ring ............................................................................................................ 1
11 502895202 Piston Ring........................................................................................................... 1

580025602 Seal Kit (Includes Items 3-4, 6-7, 9-11) ..................................................................... 1

FOOTNOTES:
a Refer to Table

9.13
MAIN CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)
(⇒S/N A559B-1677)

MAIN CYL INDER RIGHT HANDTWO STAGE FULL FREE-LIFT⇒ S/N A559B-1677

9.14
MAIN CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)
(⇒S/N A559B-1677)

OALH
DESCRIPTION
ITEM Mast A559 A559 A559
Group Number 3048 3248 3848
Cylinder
8601806 8601808 8601814
Group Number
Lift Cylinder 519640606 519640608 519640614
1 Shell 519639606 519639608 519639614
2 Rod 519638606 519638608 519638614

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504158200 Wiper Ring ........................................................................................................... 1
4 502787904 Seal ...................................................................................................................... 1
5 519636600 Gland.................................................................................................................... 1
6 502011927 Back-Up Ring ....................................................................................................... 1
7 012825700 O-Ring.................................................................................................................. 1
8 504024201 Wear Ring ............................................................................................................ 1
9 502687901 Seal ...................................................................................................................... 1
10 501753914 Screw ................................................................................................................... 1

505136050 Seal Kit (Includes Items 3-4, 6-9) .............................................................................. 1

FOOTNOTES:
a Refer to Table

9.15
MAIN CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)
(S/N A559B-1678⇒)

MAIN CYL INDER RIGHT HANDTWO STAGE FULL FREE-LIFTS/N A559B-1678⇒

9.16
MAIN CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)
(S/N A559B-1678⇒)

OALH
DESCRIPTION
ITEM Mast A559 A559 A559
Group Number 3048 3248 3848
Cylinder
8510206 8510208 8510214
Group Number
Lift Cylinder 580026333 580026335 580026341
1 Shell 519639606 519639608 519639614
2 Rod 519638606 519638608 519638614

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder (RH) ....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 502687901 Seal ...................................................................................................................... 1
4 501753914 Screw ................................................................................................................... 1
5 504158200 Wiper Ring ........................................................................................................... 1
6 580025603 Gland.................................................................................................................... 1
7 502011927 Back-Up Ring ....................................................................................................... 1
8 012825700 O-Ring.................................................................................................................. 1
9 580022505 Rod Seal .............................................................................................................. 1
10 504017204 Wear Ring ............................................................................................................ 1

580025602 Seal Kit (Includes Items 3, 5, 7-10) ........................................................................... 1

FOOTNOTES:
a Refer to Table

9.17
FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERTWO STAGE FULL FREE-LIFT

9.18
FREE-LIFT CYLINDER
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION
ITEM Mast A559 A559 A559
Group Number 3048 3248 3848
Cylinder
8601906 8601908 8601914
Group Number
Lift Cylinder 519534606 519534608 519534614
1 Shell 519541606 519541608 519541614
2 Rod 519540606 519540608 519540614

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504450758 Wiper Ring ........................................................................................................... 1
4 502787903 Seal ...................................................................................................................... 1
5 519537600 Gland.................................................................................................................... 1
6 900004269 Back-Up Ring ....................................................................................................... 1
7 015493200 O-Ring.................................................................................................................. 1
8 504232277 Back-Up Ring ....................................................................................................... 1
9 504232205 Rod Seal .............................................................................................................. 1
10 504024207 Wear Ring ............................................................................................................ 1
11 504235239 Check Valve ......................................................................................................... 1
12 504232230 O-Ring.................................................................................................................. 1
13 504148200 Washer ................................................................................................................. 1
14 501850904 Snap Ring ............................................................................................................ 1
15 501753904 Screw ................................................................................................................... 1
16 502687901 Seal ...................................................................................................................... 1

505136049 Seal Kit (Includes Items 3-4, 6-10, 12, 16) ................................................................ 1

FOOTNOTES:
a Refer to Table

9.19
CARRIAGE
(TWO STAGE FULL FREE-LIFT)

CARRIAGETWO STAGE FULL FR EE-LIFT

9.20
CARRIAGE
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

505959516 Carriage..................................................................................................................... 1
1 505959573 Frame ................................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0,508 mm).................................................................................................. AR
5 504235278 Spacer.................................................................................................................. 2
6 520036852 Load Roller........................................................................................................... 6
6 520052899 Load Roller (Optional) .......................................................................................... 6
7 504071789 Chain Anchor ....................................................................................................... 2
8 504075781 Pin ........................................................................................................................ 2
9 500227907 Snap Ring ............................................................................................................ 4
10 580033718 Pin ........................................................................................................................ 2
11 015415900 Cotter Pin ............................................................................................................. 2

9.21
HEADER HOSE
(THREE FUNCTION) (TWO STAGE FULL FREE-LIFT)

HEADER HOSET HREE F UNCTIONTWO STAGE FULL FREE-LIF T

9.22
HEADER HOSE
(THREE FUNCTION) (TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A559 A559 A559
Group Number 3048 3248 3848
1 Channel 900004209 900004214 505978539
2 Channel 900004216 505976588 505976557
3 Hose c 504070763 c 504063719 c 504063767
b 518799646 b 518799667 b 518799663
21 Tube 518799619 518799698 518799627
22 Tube 518799661 518799654 518800613

ITEM PART NO. DESCRIPTION QTY


1 a .. . . . Channel ..................................................................................................................... 1
2 a .. . . . Channel ..................................................................................................................... 1
3 a .. . . . Hose .......................................................................................................................... 2
4 518801636 Hose .......................................................................................................................... 2
5 504068704 Clamp ........................................................................................................................ 5
6 505965586 Clamp ........................................................................................................................ 5
7 505965599 Clamp ........................................................................................................................ 4
8 518798650 Clip ............................................................................................................................ 1
9 013397900 Fitting......................................................................................................................... 2
10 504068794 Clamp ........................................................................................................................ 3
11 505959500 Clamp ........................................................................................................................ 2
12 505961505 Bracket ...................................................................................................................... 1
13 449002111 Capscrew................................................................................................................... 6
14 e 504297721 Bracket ...................................................................................................................... 1
14 d 505978578 Bracket ...................................................................................................................... 1
15 505978597 Clamp ........................................................................................................................ 1
16 449001014 Capscrew................................................................................................................... 6
17 504230271 Nut ............................................................................................................................. 6
18 504070756 Hose Guide ............................................................................................................... 2
19 504070721 Snap Ring.................................................................................................................. 2
20 504070790 Strap Clamp............................................................................................................... 1
21 a .. . . . Tube........................................................................................................................... 1
22 a .. . . . Tube........................................................................................................................... 1
23 500403901 Strap .......................................................................................................................... 2
24 c 580009288 Bracket (RH) .............................................................................................................. 1
25 c 504070764 Sheave ...................................................................................................................... 1
26 c 580009290 Stubshaft ................................................................................................................... 1
27 c 580009291 Spacer ....................................................................................................................... 1
28 c 449001389 Capscrew................................................................................................................... 1
29 c 909882405 Locknut ...................................................................................................................... 1
30 c 504070716 Washer ...................................................................................................................... 1

FOOTNOTES:
a Refer to Table
b ⇒ S/N A559-2995 INC. 4296-4298
c S/N A559-2996 ⇒ INC. 4296-4298
d ⇒ D/B 01/1997
e D/B 01/1997 ⇒

9.23
HEADER HOSE
(FOUR FUNCTION) (TWO STAGE FULL FREE-LIFT)

HEADER HOSEF OUR FUNCTIONTWO STAGE FUL L FR EE-LIFT

9.24
HEADER HOSE
(FOUR FUNCTION) (TWO STAGE FULL FREE-LIFT)

OALH

ITEM DESCRIPTION
Mast A559 A559 A559
Group Number 3048 3248 3848
1 Channel 900004209 900004214 505978539
2 Channel 900004216 505976588 505976557
3 Hose c 504070763 c 504063719 c 504063767
b 518799646 b 518799667 b 518799663
22 Tube 518799619 518799698 518799627
23 Tube 518799661 518799654 518800613
24 Hose 900004224 504063781 505968541
518799656 505968542 518799683

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Channel ..................................................................................................................... 1
2 a .. . . . Channel ..................................................................................................................... 1
3 a .. . . . Hose .......................................................................................................................... 2
4 518801636 Hose .......................................................................................................................... 4
5 504068704 Clamp ........................................................................................................................ 10
6 505965586 Clamp ........................................................................................................................ 7
7 505965599 Clamp ........................................................................................................................ 4
8 518798650 Clip ............................................................................................................................ 1
9 013397900 Fitting......................................................................................................................... 2
10 504068794 Clamp ........................................................................................................................ 6
11 505959500 Clamp ........................................................................................................................ 2
12 505961505 Bracket ...................................................................................................................... 1
13 932107911 Capscrew................................................................................................................... 4
14 e 504297721 Bracket ...................................................................................................................... 1
14 d 505978578 Bracket ...................................................................................................................... 1
15 505978597 Clamp ........................................................................................................................ 2
16 449001014 Capscrew................................................................................................................... 8
17 504230271 Nut ............................................................................................................................. 8
18 504070756 Hose Guide ............................................................................................................... 4
19 504070721 Snap Ring.................................................................................................................. 4
20 504070790 Strap Clamp............................................................................................................... 2
21 449002111 Capscrew................................................................................................................... 8
22 a .. . . . Tube........................................................................................................................... 1
23 a .. . . . Tube........................................................................................................................... 1
24 a .. . . . Hose .......................................................................................................................... 2
25 500403901 Strap .......................................................................................................................... 4
26 c 580009288 Bracket (RH) .............................................................................................................. 1
27 c 580009289 Bracket (LH) .............................................................................................................. 1
28 c 504070764 Sheave ...................................................................................................................... 2
29 c 580009290 Stubshaft ................................................................................................................... 2
30 c 580009291 Spacer ....................................................................................................................... 2
31 c 449001389 Capscrew................................................................................................................... 2

9.25
HEADER HOSE
(FOUR FUNCTION) (TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

32 c 909882405 Locknut ...................................................................................................................... 2


33 c 504070716 Washer ...................................................................................................................... 2

FOOTNOTES:
a Refer to Table
b ⇒ S/N A559-2995 INC. 4296-4298
c S/N A559-2996 ⇒ INC. 4296-4298
d ⇒ D/B 05/1996
e D/B 05/1996 ⇒

9.26
SECTION 10

10 FORKS, LOAD BACKREST, AND MAST INSTALLATION

10 FORKS, LOAD BACKREST, AND MAST INSTALLATION


CONTENTS

SECTION 10
FORKS, LOAD BACKREST, AND MAST INSTALLATION

DESCRIPTION PAGE

FORK
2000 KG.......................................................................................................................................................... 10.8
STANDARD TAPER
1600 KG ...................................................................................................................................................... 10.6
LOAD BACKREST EXTENSION........................................................................................................................ 10.2
MAST INSTALLATION........................................................................................................................................ 10.4

10.1
LOAD BACKREST EXTENSION

LOAD BACKREST EXTENSION

10.2
LOAD BACKREST EXTENSION

ITEM PART NO. DESCRIPTION QTY

1 504242750 Load Backrest Extension........................................................................................... 1


2 501749902 Capscrew (Standard Carriage).................................................................................. 4
2 505960578 Capscrew (Side-Shift Carriage)................................................................................. 4
3 061278200 Washer ...................................................................................................................... 4
3 504233271 Washer (Optional) ..................................................................................................... 4
4 909882405 Locknut ...................................................................................................................... 4

10.3
MAST INSTALLATION

MAST INSTALL ATION

10.4
MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 900003275 Rod End (RH) ............................................................................................................ 1


2 900003276 Rod End (LH)............................................................................................................. 1
3 931015909 Capscrew................................................................................................................... 6
4 449022017 Lockwasher ............................................................................................................... 6
5 449015029 Nut ............................................................................................................................. 2
6 015627900 Lube Fitting................................................................................................................ 3
7 449001016 Capscrew................................................................................................................... 2
8 520039885 Washer ...................................................................................................................... 2
9 900003277 Bushing ..................................................................................................................... 2
10 900003278 Rod End Pin (Optional).............................................................................................. 2
10 900005215 Rod End Pin .............................................................................................................. 2
11 912407300 Bushing ..................................................................................................................... 2
12 911330400 Cap ............................................................................................................................ 2
13 518801677 Rod End Pin .............................................................................................................. 2
13 502139901 Lube Fitting................................................................................................................ 2
14 504229225 Bushing ..................................................................................................................... 2
15 504574267 Washer ...................................................................................................................... 6
16 015420300 Cotter Pin .................................................................................................................. 2
17 519473603 Tilt Cylinder (6 Forward) (☞ Page 6.26) ................................................................. 2
17 519473605 Tilt Cylinder (10 Forward) (☞ Page 6.26) ............................................................... 2
18 449022013 Lockwasher ............................................................................................................... 2
19 a 012828800 O-Ring ....................................................................................................................... 2
20 a 520045098 Spacer ....................................................................................................................... 2
20 a 506395592 Spacer (16 x 6-8 Steer Tire) ...................................................................................... 2
21 a 506395593 Shim (1,727 mm) ....................................................................................................... AR
21 a 506395594 Shim (0,813 mm) ....................................................................................................... AR

FOOTNOTES:
a 5 Back

10.5
FORK
(STANDARD TAPER) (1600 KG)

FORKSTANDARD TAPER1600 KG

10.6
FORK
(STANDARD TAPER) (1600 KG)

ITEM PART NO. DESCRIPTION QTY

1 504242720 Fork (900 mm) ........................................................................................................... 2


1 504242721 Fork (1000 mm) ......................................................................................................... 2
1 504242722 Fork (1100 mm) ......................................................................................................... 2
1 504242723 Fork (1200 mm) ......................................................................................................... 2
1 504242724 Fork (1400 mm) ......................................................................................................... 2
1 504263775 Fork (1065 mm) ......................................................................................................... 2
1 504263776 Fork (1150 mm) ......................................................................................................... 2
2 505850500 Lever .................................................................................................................... 1
3 505854501 Pin ........................................................................................................................ 1
4 505852500 Washer ................................................................................................................. 1
5 505853500 Spring................................................................................................................... 1
6 505851500 Pin ........................................................................................................................ 1
7 580034999 Knob..................................................................................................................... 1
8 580035000 Pin ........................................................................................................................ 1
9 580026749 Spring................................................................................................................... 1
10 580016727 Washer ................................................................................................................. 1
11 580016728 Wedge .................................................................................................................. 1

580035002 Latch Kit (Class II) (Includes Items 7-11) .................................................................. 2

10.7
FORK
(2000 KG)

FORK2000 KG

10.8
FORK
(2000 KG)

KEY:
A: Standard
B: Polished Fork with Full Bottom Taper

QTY
ITEM PART NO. DESCRIPTION A B

1 253937205 Fork (991 mm) ................................................................................................... 2 ..


1 253937207 Fork (1065 mm) ................................................................................................. 2 ..
1 253937208 Fork (1194 mm) ................................................................................................. 2 ..
1 253937209 Fork (1219 mm) ................................................................................................. 2 ..
1 253937210 Fork (1372 mm) ................................................................................................. 2 ..
1 253937211 Fork (1524 mm) ................................................................................................. 2 ..
1 253937215 Fork (1150 mm) ................................................................................................. 2 ..
1 504246715 Fork (1372 mm) ................................................................................................. .. 2
1 504246716 Fork (1524 mm) ................................................................................................. .. 2
1 504246776 Fork (914 mm) ................................................................................................... 2 ..
1 504246783 Fork (914 mm) ................................................................................................... .. 2
1 504246784 Fork (1067 mm) ................................................................................................. .. 2
1 504246785 Fork (1219 mm) ................................................................................................. .. 2
2 504236267 Latch ............................................................................................................. 1 1
3 504236279 Pin............................................................................................................. 1 1
4 504236264 Spring ....................................................................................................... 1 1
5 504236214 Washer...................................................................................................... 1 1
6 505850500 Lever ......................................................................................................... 1 1
7 504061702 Pin............................................................................................................. 1 1

10.9
NOTES

10.10
SECTION 11

11 OPTIONS

11 OPTIONS
CONTENTS

SECTION 11
OPTIONS

DESCRIPTION PAGE

AUXILIARY TUBES
TWO AND THREE STAGE FULL FREE-LIFT
FOUR FUNCTION GROUP ...................................................................................................................... 11.14
BACK-UP ALARM ............................................................................................................................................ 11.26
BRAKE AND BACK-UP LIGHTS
12 VOLT
⇒S/N A814A02166W................................................................................................................................ 11.16
S/N A814A02167W⇒................................................................................................................................ 11.18
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 11.8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 11.6
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 11.10
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 11.13
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 11.12
SIDE-SHIFT CARRIAGE .................................................................................................................................... 11.2
SIDE-SHIFT CYLINDER .................................................................................................................................... 11.4
STROBE LIGHT ............................................................................................................................................... 11.24
WIRE HARNESS
LIGHT
OPTIONAL
S/N A814A02167W⇒ ............................................................................................................................ 11.30
⇒S/N A814A02166W................................................................................................................................ 11.28
WORK AND REAR DRIVE LIGHTS................................................................................................................. 11.22

11.1
SIDE-SHIFT CARRIAGE

SIDE-SHIFT CARRIAGE

11.2
SIDE-SHIFT CARRIAGE

ITEM PART NO. DESCRIPTION QTY

c 504243713 Side-Shift Carriage (914 mm).................................................................................... 1


d 506250522 Side-Shift Carriage (914 mm).................................................................................... 1
1 518801616 Apron (914 mm) (Upper) ...................................................................................... 1
2 518807630 Apron (914 mm) (Lower) ...................................................................................... 1
2 d 580010505 Shim ..................................................................................................................... 6
3 c 518801638 Support (914 mm) ................................................................................................ 1
3 d 580010523 Support (914 mm) ................................................................................................ 1
4 c 518801619 Bearing (Upper).................................................................................................... 1
4 d 580010514 Bearing (Upper).................................................................................................... 1
5 518807631 Bearing (Lower).................................................................................................... 1
6 519666601 Side-Shift Cylinder (☞ Page 11.4) ..................................................................... 1
7 931018903 Capscrew ............................................................................................................. 4
8 504061794 Washer ................................................................................................................. 4
9 504061746 Rod (Optional)...................................................................................................... 2
10 518801602 Capscrew ............................................................................................................. 2
11 504230271 Nut........................................................................................................................ 2
11 504230271 Nut (Optional)....................................................................................................... 4
12 015628700 Lube Fitting .......................................................................................................... 3
13 504061795 Shim (0,508 mm).................................................................................................. AR
14 518807630 Apron (914 mm) (Lower) ........................................................................................... 2
14 056363300 O-Ring.................................................................................................................. 1
15 b 518806617 Tube........................................................................................................................... 1
16 b 518806692 Tube........................................................................................................................... 1
17 af 504297725 Tube Assembly .......................................................................................................... 1
17 ae 900003221 Tube........................................................................................................................... 1
18 af 504297726 Tube Assembly .......................................................................................................... 1
18 ae 900003222 Tube........................................................................................................................... 1
19 504235209 Gripnail (Optional) ..................................................................................................... 4
19 518801667 Screw......................................................................................................................... 4
20 c 504242702 Nameplate ................................................................................................................. 1
20 d 506250542 Nameplate ................................................................................................................. 1
21 f 520049875 Hose .......................................................................................................................... 1
22 f 520049876 Hose .......................................................................................................................... 1

FOOTNOTES:
a Two and Three Stage Full Free-Lift
b Two Stage Limited Free-Lift
c ⇒ S/N B601V-5592 INC. 4296-4298
d S/N B601V-5593 ⇒ INC. 4296-4298
e ⇒ D/B 05/1996
f D/B 05/1996 ⇒

11.3
SIDE-SHIFT CYLINDER

SIDE-SHIFT CYLINDER

11.4
SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

519666601 Side-Shift Cylinder (Group No. 8601301).................................................................. 1


1 519665601 Shell ..................................................................................................................... 1
2 519664601 Rod....................................................................................................................... 1
3 504020504 Seal ...................................................................................................................... 1
4 012825700 O-Ring.................................................................................................................. 2
5 500167924 Back-Up Ring ....................................................................................................... 2
6 580012259 Seal ...................................................................................................................... 2
7 504232210 Wiper Ring ........................................................................................................... 2
8 501702902 Thread Sealer ...................................................................................................... AR
8 506552501 Gland.................................................................................................................... 2

505136053 Seal Kit (Includes Items 3-7) ..................................................................................... 1

11.5
INTEGRAL SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGETWO STAGE LIMIT ED FREE-LIFT

11.6
INTEGRAL SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580023758 Side-Shift Carriage (914 mm).................................................................................... 1


1 580020707 Carriage (914 mm) (Inner) ................................................................................... 1
2 580023798 Frame (914 mm) (Outer) ...................................................................................... 1
3 580020708 Cylinder Assembly (☞ Page 11.10) .................................................................... 1
4 580020724 Bearing (Upper).................................................................................................... 2
4 580026196 Bearing (Upper) (Bronze) (Service Option).......................................................... 2
5 580020726 Bearing (Lower).................................................................................................... 2
5 580026197 Bearing (Lower) (Bronze) (Service Option).......................................................... 2
6 580020723 Hook (Lower)........................................................................................................ 2
6 580034356 Hook (Lower) (Bronze) (Service Option) .............................................................. 2
7 449001400 Capscrew ............................................................................................................. 4
8 061278300 Washer ................................................................................................................. 4
9 580026721 Pin ........................................................................................................................ 2
10 580026723 Cotter Pin ............................................................................................................. 2
11 580023594 Pin ........................................................................................................................ 1
12 015628700 Lube Fitting .......................................................................................................... 2
13 520036852 Load Roller........................................................................................................... 6
14 015916300 Snap Ring ............................................................................................................ 6
15 504233232 Shim (0,508 mm).................................................................................................. 28
16 504235278 Spacer.................................................................................................................. 6
17 505978544 Chain Anchor (Dual Hole) .................................................................................... 2
18 504075781 Pin ........................................................................................................................ 2
19 500227907 Snap Ring ............................................................................................................ 4
20 580033718 Pin ........................................................................................................................ 2
21 015415900 Cotter Pin ............................................................................................................. 2
22 580026720 Shim ..................................................................................................................... AR

11.7
INTEGRAL SIDE-SHIFT CARRIAGE
(TWO AND THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT CARRIAGETWO AND THREE STAGE FULL FREE-LIFT

11.8
INTEGRAL SIDE-SHIFT CARRIAGE
(TWO AND THREE STAGE FULL FREE-LIFT)

KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift

QTY
ITEM PART NO. DESCRIPTION A B

580023759 Side-Shift Carriage (914 mm)............................................................................ 1 ..


580023760 Side-Shift Carriage (914 mm)............................................................................ .. 1
1 580023786 Carriage (914 mm) (Inner) ............................................................................ 1 ..
1 580023787 Carriage (914 mm) (Inner) ............................................................................ .. 1
2 580023798 Frame (914 mm) (Outer) ............................................................................... 1 1
3 580020708 Cylinder Assembly (☞ Page 11.10) ............................................................. 1 1
4 580020724 Bearing (Upper)............................................................................................. 2 2
4 580026196 Bearing (Upper) (Bronze) (Service Option)................................................... 2 2
5 580020726 Bearing (Lower)............................................................................................. 2 2
5 580026197 Bearing (Lower) (Bronze) (Service Option)................................................... 2 2
6 580020723 Hook (Lower)................................................................................................. 2 2
6 580034356 Hook (Lower) (Bronze) (Service Option) ....................................................... 2 2
7 449001400 Capscrew ...................................................................................................... 4 4
8 502566903 Washer (Hardened)....................................................................................... 4 4
9 580026721 Pin ................................................................................................................. 2 2
10 580026723 Cotter Pin ...................................................................................................... 2 2
11 580023594 Pin ................................................................................................................. 1 1
12 015628700 Lube Fitting ................................................................................................... 2 2
13 504071702 Pin ................................................................................................................. 2 2
14 505978544 Chain Anchor (Dual Hole) ............................................................................. 2 2
15 500227907 Snap Ring ..................................................................................................... 4 4
16 580033718 Pin ................................................................................................................. 2 2
17 015415900 Cotter Pin ...................................................................................................... 2 2
18 520036852 Load Roller.................................................................................................... 6 ..
18 518797634 Load Roller.................................................................................................... .. 6
19 504233232 Shim (0,508 mm)........................................................................................... 28 28
20 504235278 Spacer........................................................................................................... 2 2
21 015916300 Snap Ring ..................................................................................................... 6 6
22 580026720 Shim .............................................................................................................. AR AR

11.9
INTEGRAL SIDE-SHIFT CYLINDER

INTEGRAL SIDE-SHIFT CYLINDER

11.10
INTEGRAL SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

580020708 Cylinder Assembly..................................................................................................... 1


1 580020710 Shell ..................................................................................................................... 1
2 580020721 Rod Seal .............................................................................................................. 2
3 580020719 O-Ring.................................................................................................................. 2
4 580026724 Retainer................................................................................................................ 2
5 580020741 Rod Wiper ............................................................................................................ 2

580027520 Seal Kit (Includes Items 2-3, 5) ................................................................................. 1

11.11
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT HYDRAULIC HOSESTWO STAGE LIMITED F REE-L IFT

ITEM PART NO. DESCRIPTION QTY

1 a 580020728 Hose (907 mm).......................................................................................................... 1


1 b 580020736 Hose (907 mm).......................................................................................................... 1
2 a 580020729 Hose (907 mm).......................................................................................................... 1
2 b 580027668 Hose (907 mm).......................................................................................................... 1
3 312850032 Strap Clamp............................................................................................................... 1
4 052642200 Fitting......................................................................................................................... 2
4 052645200 O-Ring (Face Seal) .............................................................................................. 1

FOOTNOTES:
a ⇒ D/B 05/2001
b D/B 05/2001 ⇒

11.12
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
(TWO AND THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIF T HYDRAULIC HOSESTWO AND THREE STAGE FUL L F REE-L IFT

KEY:
A: Two Stage Full Free-Lift (A559)
B: Three Stage Full Free-Lift (A555)

QTY
ITEM PART NO. DESCRIPTION A B

1 a 580020731 Hose (907 mm).................................................................................................. 1 ..


1 b 580020736 Hose (907 mm).................................................................................................. 1 ..
1 a 580020737 Hose (907 mm).................................................................................................. .. 1
1 b 580027665 Hose (907 mm).................................................................................................. .. 1
2 a 580020730 Hose (907 mm).................................................................................................. 1 ..
2 b 580027672 Hose (907 mm).................................................................................................. 1 ..
2 a 580020736 Hose (907 mm).................................................................................................. .. 1
2 b 580027671 Hose (907 mm).................................................................................................. .. 1
3 312850032 Strap Clamp....................................................................................................... 1 1
4 052642200 Fitting................................................................................................................. 2 2
4 052645200 O-Ring (Face Seal) ....................................................................................... 1 1

FOOTNOTES:
a ⇒ D/B 05/2001
b D/B 05/2001 ⇒

11.13
AUXILIARY TUBES
(TWO AND THREE STAGE FULL FREE-LIFT) (FOUR FUNCTION GROUP)

AUXILIARY TUBESTWO AND THREE STAGE FULL FREE-LIFTFOUR FUNCTION GROUP

11.14
AUXILIARY TUBES
(TWO AND THREE STAGE FULL FREE-LIFT) (FOUR FUNCTION GROUP)

ITEM PART NO. DESCRIPTION QTY

524165520 Tube Kit (Auxiliary)..................................................................................................... 1


524165519 Tube Kit (Auxiliary)..................................................................................................... 1
1 580033257 Tube Assembly ..................................................................................................... 1
1 580033258 Tube Assembly ..................................................................................................... 1
2 580033724 Tube Extension Bracket........................................................................................ 1
3 019899100 Fitting ................................................................................................................... 2
4 019899300 Nut........................................................................................................................ 2
5 019905000 Fitting ................................................................................................................... 2
6 504297725 Tube Assembly ..................................................................................................... 1
7 504297726 Tube Assembly ..................................................................................................... 1
8 520049875 Hose..................................................................................................................... 1
9 520049876 Hose..................................................................................................................... 2
10 052645200 O-Ring (Face Seal) .............................................................................................. 2
11 580018834 Quick Disconnect ................................................................................................. 2
12 580018835 Quick Disconnect Nipple ...................................................................................... 2
13 580018833 Dust Cap .............................................................................................................. 2
14 504059746 Fitting ................................................................................................................... 2

11.15
BRAKE AND BACK-UP LIGHTS
(12 VOLT)
(⇒S/N A814A02166W)

BRAKE AND BACK-UP LIGHTS12 VOLT⇒ S/N A814A02166W

11.16
BRAKE AND BACK-UP LIGHTS
(12 VOLT)
(⇒S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

1 518796631 Brake and Back-Up Light (12 Volt) ............................................................................ 2


2 518800687 Bulb ...................................................................................................................... 1
3 060050500 Bulb ...................................................................................................................... 2
4 518800691 Lens (Clear) (Clear) ............................................................................................. 1
5 518800650 Lens (Red) (Center) ............................................................................................. 1
6 518800649 Lens (Red) (Bottom)............................................................................................. 1
7 518801642 Screw ................................................................................................................... 2
8 518796626 Wire Harness (☞ Page 11.28) ................................................................................. 1
9 500730203 Relay (12 Volt) ........................................................................................................... 1
10 520041828 Bracket ...................................................................................................................... 1
11 504238225 Screw......................................................................................................................... 2
12 931701910 Nut ............................................................................................................................. 1
13 016103200 Washer ...................................................................................................................... 2
14 518796682 Clip Nut...................................................................................................................... 4
15 518796609 Plate .......................................................................................................................... 2
16 518796674 Plate .......................................................................................................................... 2
17 504230231 Screw......................................................................................................................... 4
18 449001040 Capscrew................................................................................................................... 1
19 520041860 Wire Harness (Switches)........................................................................................... 1
20 520045145 DC Converter............................................................................................................. 1
20 518803610 Fuse (30 Amp) ..................................................................................................... 1
21 b 914446600 Wire Harness............................................................................................................. 1
21 a 922202400 Wire Harness............................................................................................................. 1
22 b 014936200 Nut ............................................................................................................................. 4
23 b 927271300 Bracket ...................................................................................................................... 1
24 b 016103300 Washer ...................................................................................................................... 4
25 b 015025600 Lockwasher ............................................................................................................... 4
26 b 518803675 Screw......................................................................................................................... 4
27 b 505974575 Capscrew................................................................................................................... 2
28 520041843 Switch (Rear Light) .................................................................................................... 1
29 b 449022016 Lockwasher ............................................................................................................... 2
30 b 449015014 Nut ............................................................................................................................. 2
31 a 518807681 Pin ............................................................................................................................. 2
32 a 518808698 Housing (Red) ........................................................................................................... 1
33 a 520037875 Housing (Black) ......................................................................................................... 1
34 520041835 Switch (Front Drive Lights) ........................................................................................ 1

FOOTNOTES:
a Battery With 12 Volt Connection
b With Power Converter

11.17
BRAKE AND BACK-UP LIGHTS
(12 VOLT)
(S/N A814A02167W⇒)

BRAKE AND BACK-UP LIGHTS12 VOLTS/N A814A02167W⇒

11.18
BRAKE AND BACK-UP LIGHTS
(12 VOLT)
(S/N A814A02167W⇒)

ITEM PART NO. DESCRIPTION QTY

1 518796631 Brake and Back-Up Light (12 Volt) ............................................................................ 2


2 518800687 Bulb (12 Volt)........................................................................................................ 1
3 060050500 Bulb (12 Volt)........................................................................................................ 2
4 518800691 Lens (Clear) (Clear) ............................................................................................. 1
5 518800650 Lens (Red) (Center) ............................................................................................. 1
6 518800649 Lens (Red) (Bottom)............................................................................................. 1
7 518801642 Screw ................................................................................................................... 2
8 580008806 Wire Harness (Light) (☞ Page 11.30) ...................................................................... 1
8 c 580020161 Wire Harness (Light) (☞ Page 11.30) ...................................................................... 1
8 d 580033687 Wire Harness (Light) (☞ Page 11.30) ...................................................................... 1
9 a 580008812 Relay (12 Volt) ........................................................................................................... 1
9 c 580008812 Relay (12 Volt) ........................................................................................................... 2
9 d 580008812 Relay (12 Volt) ........................................................................................................... 1
10 a 580008928 Bracket ...................................................................................................................... 1
10 c 580020160 Bracket ...................................................................................................................... 1
10 d 580033689 Bracket (Relay) .......................................................................................................... 1
11 a 502632907 Screw......................................................................................................................... 2
11 c 502632907 Screw......................................................................................................................... 4
11 d 502632907 Screw......................................................................................................................... 2
12 449015044 Nut ............................................................................................................................. 1
13 a 016103100 Washer ...................................................................................................................... 2
13 c 016103100 Washer ...................................................................................................................... 4
13 d 016103100 Washer ...................................................................................................................... 2
14 518796682 Clip Nut...................................................................................................................... 4
15 518796609 Plate .......................................................................................................................... 2
16 518796674 Plate .......................................................................................................................... 2
17 504230231 Screw......................................................................................................................... 4
18 449001040 Capscrew................................................................................................................... 1
19 520041860 Wire Harness (Switches)........................................................................................... 1
20 520086612 DC Converter............................................................................................................. 1
21 a 580009028 Wire Harness............................................................................................................. 1
21 b 580009027 Wire Harness............................................................................................................. 1
22 014936200 Nut ............................................................................................................................. 4
23 928728300 Bracket ...................................................................................................................... 1
24 016103500 Washer ...................................................................................................................... 4
25 015025600 Lockwasher ............................................................................................................... 4
26 062128500 Capscrew................................................................................................................... 4
27 500092902 Bolt ............................................................................................................................ 2
28 520041843 Switch (Rear Light) .................................................................................................... 1
29 015026400 Lockwasher ............................................................................................................... 2
30 014936900 Nut ............................................................................................................................. 2
31 520041835 Switch (Front Drive Lights) ........................................................................................ 1
32 a 015027700 Lockwasher ............................................................................................................... 2
32 c 015027700 Lockwasher ............................................................................................................... 4
32 d 015027700 Lockwasher ............................................................................................................... 2
33 a 021197300 Nut ............................................................................................................................. 2
33 c 021197300 Nut ............................................................................................................................. 4
33 d 021197300 Nut ............................................................................................................................. 2

11.19
BRAKE AND BACK-UP LIGHTS
(12 VOLT)
(S/N A814A02167W⇒)

ITEM PART NO. DESCRIPTION QTY

34 580008807 Wire Harness (Relay) ................................................................................................ 1


35 449022013 Lockwasher ............................................................................................................... 1

FOOTNOTES:
a ⇒ S/N A814V-5684 INC. 4296-4298
b S/N A814V-5685 ⇒ INC. 4296-4298
c S/N A814V-5685 INC. 4296-4298⇔S/N PENDING PER ECN 65030
d D/B 09/2002 ⇒

11.20
NOTES

11.21
WORK AND REAR DRIVE LIGHTS

WORK AND REAR D RIVE LIGHTS

11.22
WORK AND REAR DRIVE LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 a 580028956 Head Light Assembly (12 Volt) .................................................................................. 3


1 900003246 Headlight .............................................................................................................. 1
1 518798659 Lens ................................................................................................................. 1
1 520041809 Bulb (12 Volt) ................................................................................................... 1
1 b 580040370 Head Light Assembly................................................................................................. 3
1 580043207 Bulb ...................................................................................................................... 1
1 580051616 Wire Harness ....................................................................................................... 1
1 504059726 Electrical Fitting (Strobe Light) ............................................................................. 2
2 580029087 Wire Harness (Rear Light)......................................................................................... 1
3 518796615 Plate .......................................................................................................................... 1
4 518796610 Switch Assembly (Rear Light) ................................................................................... 1
5 518801606 Bracket (LH) .............................................................................................................. 1
5 518801699 Bracket (RH) .............................................................................................................. 1
6 504230231 Screw......................................................................................................................... 4
7 900003245 Grommet.................................................................................................................... 2
8 449001014 Capscrew................................................................................................................... 2
9 449015014 Nut ............................................................................................................................. 2
10 449022016 Lockwasher ............................................................................................................... 2
11 900003245 Grommet.................................................................................................................... 1
12 520041860 Wire Harness (Switches)........................................................................................... 1
13 520039836 Wire Harness (Headlight) (Head Light) ..................................................................... 2
14 504226242 Washer ...................................................................................................................... 2
15 520045122 Plate .......................................................................................................................... 2
16 518801686 Bolt ............................................................................................................................ 4
17 502566901 Washer ...................................................................................................................... 4
18 504229298 Nut ............................................................................................................................. 4

FOOTNOTES:
a ⇒ D/B 04/2003
b D/B 04/2003 ⇒

11.23
STROBE LIGHT

STROBE LIGHT

11.24
STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 c 520038897 Strobe Light ............................................................................................................... 1


1 d 580000037 Strobe Light ............................................................................................................... 1
1 c 504232268 Lens ..................................................................................................................... 1
1 d 580035844 Lens (Amber) ....................................................................................................... 1
1 504232212 Bulb ...................................................................................................................... 1
2 b 518796615 Plate .......................................................................................................................... 1
2 a 518796690 Bracket ...................................................................................................................... 1
3 518804655 Wire Harness............................................................................................................. 1
4 b 449001014 Capscrew................................................................................................................... 2
5 b 449015014 Nut ............................................................................................................................. 2
6 b 449022016 Lockwasher ............................................................................................................... 2
7 a 449001172 Capscrew................................................................................................................... 4
8 a 504230271 Nut ............................................................................................................................. 4
9 a 449021001 Washer ...................................................................................................................... 1
10 a 900003231 Clamp ........................................................................................................................ 1
11 504232297 Guard ........................................................................................................................ 1
12 504236207 Screw......................................................................................................................... 2
13 016103300 Washer ...................................................................................................................... 4
14 015025600 Lockwasher ............................................................................................................... 2
15 014936200 Nut ............................................................................................................................. 2
16 900003245 Grommet.................................................................................................................... 1

FOOTNOTES:
a High Mount
b Low Mount
c ⇒ S/N A814V-2240 INC. 4296-4298
d S/N A814V-2241 ⇒ INC. 4296-4298

11.25
BACK-UP ALARM

BACK-UP ALARM

11.26
BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 518796678 Alarm ......................................................................................................................... 1


2 518796685 Plate .......................................................................................................................... 1
3 909904407 Screw......................................................................................................................... 2

11.27
WIRE HARNESS
(LIGHT)
(⇒S/N A814A02166W)

WIRE HARNESSLIGHT⇒S/N A814A02166W

11.28
WIRE HARNESS
(LIGHT)
(⇒S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

518796626 Wire Harness............................................................................................................. 1


1 518803687 Connector (Brake/Back-up Light) ......................................................................... 2
2 518806635 Secondary Lock ................................................................................................... 2
3 518806610 Connector (Back-up Alarm).................................................................................. 1
4 518806687 Lock...................................................................................................................... 1
5 505968566 Plug ...................................................................................................................... 1
6 505972544 Connector Body (Main Harness).......................................................................... 1
7 505972589 Secondary Lock ................................................................................................... 1
8 505968514 Terminal (Pin) ....................................................................................................... 20
9 505968568 Terminal (Socket) ................................................................................................. 5

11.29
WIRE HARNESS
(LIGHT) (OPTIONAL)
(S/N A814A02167W⇒)

WIRE HARNESSLIGHTOPTIONALS/N A814A02167W⇒

ITEM PART NO. DESCRIPTION QTY

a 580008806 Wire Harness (Light) ................................................................................................. 1


b 580020161 Wire Harness (Light) ................................................................................................. 1
c 580033687 Wire Harness (Light) ................................................................................................. 1
1 518803687 Connector (Brake/Back-up Light) ......................................................................... 2
2 518806635 Secondary Lock ................................................................................................... 2
3 518806610 Connector (Back-up Alarm).................................................................................. 1
4 518806687 Lock...................................................................................................................... 1
5 505968566 Plug ...................................................................................................................... 2
6 505972544 Connector Body (Main Harness).......................................................................... 1
7 505972589 Secondary Lock ................................................................................................... 1
8 505968514 Terminal (Pin) ....................................................................................................... 19
9 505968568 Terminal (Socket) ................................................................................................. 7

FOOTNOTES:
a ⇒ S/N A814-5684 INC. 4296-4298
b S/N A814V-5685 INC. 4296-4298⇔S/N PENDING PER ECN 65030
c D/B 09/2002 ⇒

11.30
SECTION 12

12 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
012823300 6.19 9 014936900 1.37 6 8.9 31 5.10 52
6.19 24 2.5 23 8.11 6 6.53 2
6.19 41 2.13 23 9.9 6 016110000 3.18 5
6.23 9 11.19 30 015415900 7.13 11 6.3 6
6.23 24 014939300 2.9 16 8.19 11 016110500 1.31 23
6.23 41 2.17 16 9.21 11 016133700 4.31 17
6.24 70 014970900 2.71 14 11.7 21 4.37 17
6.27 7 014972700 1.32 52 11.9 17 6.7 32
012824300 7.3 5 015003800 7.7 3 015416200 1.31 40 6.11 32
8.3 5 8.9 14 4.5 15 6.15 32
8.5 5 8.11 3 4.7 15 016241700 2.87 25
9.3 5 9.9 3 5.7 15 2.89 35
012825700 7.9 11 015025600 2.63 22 5.9 29 2.91 25
7.11 11 2.65 22 015417900 6.3 15 019899100 11.15 3
8.13 11 11.17 25 015418200 8.9 11 019899300 11.15 4
8.15 11 11.19 25 015420300 4.3 29 019905000 4.25 7
9.11 7 11.25 14 10.5 16 11.15 5
9.13 9 015026200 1.31 4 015493200 8.17 7 021197300 11.19 33
9.15 7 2.87 2 9.19 7 11.19 33
9.17 8 2.89 9 015627900 10.5 6 11.19 33
11.5 4 2.89 22 015628700 11.3 12 021676700 1.31 7
012827000 6.45 26 2.91 2 11.7 12 023081400 6.53 6
012828800 10.5 19 4.27 16 11.9 12 023604600 1.5 16
013376100 5.7 30 4.29 18 015914400 1.31 38 1.10 16
013383600 4.25 8 4.31 16 015916300 7.3 7 1.15 16
013397900 9.23 9 4.33 16 7.5 4 1.17 32
9.25 9 4.35 17 7.13 3 032643500 1.21 8
013405200 4.25 30 4.37 16 8.3 7 2.63 8
014717600 1.25 8 015026400 1.25 13 8.5 7 2.65 8
014862000 1.19 16 1.37 7 8.7 3 2.67 8
014862100 5.7 20 2.5 22 8.19 3 4.7 40
014931500 6.20 56 2.13 22 9.3 7 5.9 34
6.24 56 2.71 13 9.5 4 6.7 30
014936000 1.19 17 4.5 23 9.21 3 6.11 30
5.7 19 4.7 23 11.7 14 6.15 30
5.9 8 4.25 29 11.9 21 050107000 4.15 17
014936200 2.63 17 6.29 9 016103100 11.19 13 052229600 6.7 46
2.63 23 11.19 29 11.19 13 6.12 46
2.65 17 015027000 1.25 7 11.19 13 6.15 46
2.65 23 015027700 11.19 32 016103200 1.19 19 6.37 5
2.67 17 11.19 32 11.17 13 7.7 9
11.17 22 11.19 32 016103300 2.61 16 8.9 21
11.19 22 015035900 6.7 24 11.17 24 9.7 15
11.25 15 6.11 24 11.25 13 052642200 11.12 4
014936500 6.7 25 6.15 24 016103500 1.35 19 11.13 4
6.11 25 015414700 5.9 10 11.19 24 052643400 6.11 2
6.15 25 5.9 19 016103700 1.13 18 6.45 33
014936600 1.31 5 6.7 17 1.31 19 6.49 27
1.31 5 6.11 17 016104000 1.25 11 052643500 8.9 22
6.19 3 6.15 17 4.5 24 052645200 4.3 20
6.23 3 7.7 25 4.7 24 6.7 5

12.1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6.11 5 054820000 6.7 2 080437000 7.7 20 440063721 1.17 24
6.11 44 055485700 4.3 20 9.7 12 449001003 3.6 39
6.15 41 056055700 6.45 18 131635419 4.15 6 8.11 9
11.12 4 6.49 18 4.17 3 9.9 9
11.13 4 056229900 3.5 22 134648111 6.7 40 449001013 2.6 38
11.15 10 056363300 6.19 5 6.11 40 2.9 6
052645300 4.25 24 6.23 5 6.15 4 2.17 6
6.7 3 6.45 22 138583101 6.31 9 2.23 13
6.7 43 6.49 22 6.33 14 2.27 13
6.11 43 11.3 14 6.39 16 2.27 28
6.15 3 056400000 6.7 26 150091012 2.49 17 4.25 26
6.15 43 6.11 26 150102131 3.17 3 6.7 38
6.19 11 6.15 26 201922800 3.5 27 6.11 38
6.23 11 057048200 6.29 10 203142800 6.7 20 6.15 38
6.45 18 057780800 4.25 24 6.11 20 6.29 14
6.49 18 058941300 4.25 28 6.15 20 8.9 16
9.9 24 059482000 2.61 17 203144700 1.37 16 449001014 1.5 14
052645400 4.25 11 059711500 2.5 21 203331400 6.45 25 3.5 23
6.7 41 2.13 21 203758100 2.85 1 4.5 9
6.8 46 059716200 1.17 31 253937205 10.9 1 4.7 9
6.11 3 059719100 4.5 22 253937207 10.9 1 5.7 22
6.11 41 4.7 22 253937208 10.9 1 5.9 45
6.12 46 059863600 1.31 37 253937209 10.9 1 6.29 18
6.15 5 060023700 9.9 33 253937210 10.9 1 6.45 15
6.16 46 060050500 11.17 3 253937211 10.9 1 6.51 18
6.19 7 11.19 3 253937215 10.9 1 8.21 5
6.23 7 061278200 10.3 3 258982303 1.7 8.23 5
6.37 6 061278300 11.7 8 258982304 1.7 9.23 16
6.45 33 061278400 1.25 6 258984900 1.23 9 9.25 16
6.49 27 061353000 6.37 3 296321148 2.57 2 11.23 8
7.7 9 061643400 6.19 5 2.59 2 11.25 4
7.7 19 6.23 5 311321035 1.27 5 449001015 5.7 11
8.9 21 062128400 6.19 28 1.29 5 449001016 10.5 7
8.9 28 6.23 28 312850032 11.12 3 449001023 1.31 31
9.7 15 062128500 11.19 26 11.13 3 449001026 3.5 3
9.7 19 062143700 1.5 14 312850040 4.8 45 449001028 7.15 4
052645500 6.37 4 062151200 2.85 20 312850042 1.19 28 7.17 4
6.45 30 2.87 19 1.21 12 449001038 2.23 21
6.49 30 2.89 26 1.32 50 2.27 21
7.7 20 2.91 19 440063703 1.17 16 2.27 29
8.9 22 062159500 4.25 10 440063705 1.17 17 449001040 1.31 39
9.7 12 062306700 1.15 14 440063706 1.17 14 2.21 40
052645600 7.7 10 064426800 6.45 29 440063707 1.17 6 2.25 20
052645700 6.53 4 065442300 3.5 15 440063708 1.17 5 11.17 18
053349600 7.7 27 065573500 4.27 26 440063710 1.17 9 11.19 18
8.9 33 4.33 26 440063711 1.17 10 449001049 1.37 13
9.7 21 065619300 1.21 10 440063712 1.17 7 449001050 4.25 20
9.9 25 080143400 4.25 19 440063713 1.17 21 7.7 13
054368800 6.7 42 6.7 9 440063718 1.17 4 8.9 12
6.11 42 6.11 9 440063719 1.17 8 9.7 13
6.15 42 6.15 9 440063720 1.17 13 449001052 1.19 27

12.2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6.45 6 449001386 2.9 21 6.15 37 449021002 2.9 2
6.49 6 2.17 21 6.16 48 2.17 2
449001058 3.5 37 2.93 4 6.29 11 4.5 20
8.11 14 449001389 1.38 38 6.45 7 4.7 20
9.9 14 7.15 12 6.45 19 6.51 15
449001068 7.7 5 7.17 13 6.49 7 449021003 2.9 23
8.9 4 8.11 19 6.49 19 2.17 23
9.7 3 8.21 14 6.51 11 2.21 30
449001091 2.21 26 8.23 14 9.9 23 2.63 11
449001114 2.21 29 8.23 38 11.17 30 2.65 11
449001121 1.31 45 9.23 28 11.23 9 2.67 11
6.3 23 9.25 31 11.25 5 2.93 5
7.15 16 449001400 11.7 7 449015029 1.37 15 4.7 43
7.17 17 11.9 7 10.5 5 5.10 48
449001134 1.19 12 449001412 6.3 3 449015044 1.19 11 6.3 29
2.5 11 449001415 1.17 15 1.31 32 449021006 1.19 9
2.9 28 2.25 21 1.37 9 1.31 18
2.13 11 449001451 1.37 22 2.21 12 2.21 10
2.17 28 449002026 1.17 22 2.25 16 2.25 18
6.7 34 449002111 9.23 13 5.7 9 4.3 27
6.11 34 9.25 21 6.3 21 5.7 14
6.15 34 449004080 4.5 17 6.7 12 6.3 13
6.29 5 449007001 1.35 18 6.11 12 6.51 9
6.49 15 449007004 2.21 35 6.15 12 449021010 1.27 2
6.51 5 449007011 2.21 14 6.53 12 1.29 2
449001170 4.7 41 2.23 18 11.19 12 8.11 15
6.3 28 2.25 11 449015098 4.5 12 8.21 15
449001172 5.9 26 2.27 18 4.7 12 8.23 15
7.15 15 449007023 2.23 29 449015112 2.71 7 9.9 15
7.17 16 449007024 2.5 10 449021001 1.17 12 449022013 1.19 10
8.21 4 449007040 2.21 6 1.19 23 1.31 20
8.23 4 2.23 27 1.35 9 1.37 10
11.25 7 449015002 1.32 46 2.6 37 2.21 11
449001233 1.19 8 2.9 24 2.9 9 2.25 19
8.21 24 2.17 24 2.17 9 3.3 2
8.23 24 2.71 10 2.21 34 4.3 28
449001239 1.31 34 2.93 7 2.23 4 5.7 3
449001272 5.9 12 5.9 46 2.25 23 6.3 20
449001302 1.31 31 6.3 31 2.27 4 6.7 11
1.37 12 449015014 1.19 24 2.27 26 6.11 11
2.21 9 1.35 3 5.7 23 6.15 11
2.25 17 1.37 26 5.9 6 6.31 7
3.3 1 2.23 3 6.3 10 6.45 28
4.3 24 2.27 3 6.7 36 6.53 11
5.7 8 2.27 30 6.11 36 10.5 18
6.3 19 4.25 25 6.15 36 11.20 35
6.45 27 5.9 4 6.29 3 449022016 1.19 22
449001310 5.7 6 6.7 37 6.45 9 1.31 35
449001317 5.9 37 6.8 48 6.49 9 1.35 4
449001343 9.9 21 6.11 37 6.51 3 1.37 25
449001351 1.25 4 6.12 48 11.25 9 2.9 4

12.3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2.17 4 2.18 42 8.5 13 9.15 10
2.21 27 2.21 15 8.11 23 9.17 4
2.23 5 2.21 36 9.9 28 501801901 7.7 15
2.25 22 2.23 19 500403901 7.15 20 8.9 25
2.27 5 2.23 25 7.17 21 9.7 16
2.27 27 2.25 12 8.21 30 501802910 4.18
3.5 24 2.27 19 8.23 30 6.41
4.5 10 2.63 26 9.23 23 501831902 1.17 33
4.7 10 449022021 2.9 19 9.25 25 501850904 7.9 7
4.25 23 2.17 19 500412904 6.49 29 7.11 7
5.7 24 6.51 22 500546907 4.25 4 8.13 7
5.9 5 449022022 2.5 19 500552902 1.21 7 8.15 7
6.7 35 2.9 11 2.63 6 8.17 14
6.8 49 2.13 19 2.65 6 9.19 14
6.11 35 2.17 11 2.67 6 501904909 1.13 2
6.12 49 449023019 1.17 23 4.7 39 502011911 6.27 6
6.15 35 449025017 3.5 31 5.9 35 502011927 9.11 6
6.16 49 449029009 3.5 16 6.7 29 9.13 7
6.29 15 449034054 8.11 12 6.11 29 9.15 6
6.45 8 449076005 4.3 14 6.15 29 9.17 7
6.49 8 449077093 4.43 3 500730203 11.17 9 502056903 6.46 37
6.51 6 449077094 3.3 4 500903103 2.29 15 6.49 25
9.9 20 3.18 11 2.31 15 502056904 6.45 12
11.17 29 500030902 2.63 7 2.33 15 6.49 12
11.23 10 2.65 7 2.35 15 502056906 4.25 2
11.25 6 2.67 7 2.37 7 6.53 15
449022017 1.27 3 500085905 6.7 23 501702901 1.21 13 502079901 6.7 21
1.37 14 6.11 23 501702902 11.5 8 502080902 4.25 12
3.5 38 6.15 23 501702903 2.5 25 502097901 6.15 21
7.15 14 500092902 1.37 5 2.13 25 502137903 1.19 18
7.17 15 11.19 27 3.18 12 5.7 18
8.11 10 500154913 6.7 44 4.43 4 5.9 25
9.9 10 6.11 44 501702904 1.19 14 502139901 10.5 13
10.5 4 6.15 44 2.63 18 502398901 5.10 54
449022018 1.32 47 500167924 11.5 5 2.65 18 6.7 15
1.32 62 500186906 2.75 7 2.67 18 6.11 15
2.9 22 500227907 7.7 21 501704901 6.7 4 6.15 15
2.17 22 7.13 9 6.11 4 502398904 6.29 12
2.21 31 8.9 8 6.15 40 6.51 12
2.63 10 8.11 27 501729901 6.7 13 502398906 1.37 4
2.65 10 8.19 9 6.11 13 2.5 1
2.67 10 9.7 7 6.15 13 2.13 1
2.93 6 9.9 32 6.53 9 502398907 1.31 42
4.7 42 9.21 9 501729905 5.9 3 502398908 3.18 5
5.10 57 11.7 19 501737903 1.38 33 5.7 5
6.3 9 11.9 15 501749902 10.3 2 5.9 39
6.3 17 500227910 7.5 6 501753902 1.13 17 502565902 3.5 11
6.3 30 8.5 9 501753904 8.17 15 502565907 1.27 4
449022019 2.9 41 8.11 26 9.19 15 502566901 11.23 17
2.10 42 9.9 26 501753914 9.11 10 502566902 7.7 6
2.17 41 500343914 7.5 10 9.13 4 8.9 5

12.4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
9.7 4 503144800 4.17 4 8.11 1 504066753 8.3 1
502566903 3.5 12 503513203 2.21 32 504064704 8.9 1 504066762 9.3 1
4.3 2 503891203 2.29 14 504064709 9.9 12 504067715 7.5 1
7.7 4 2.31 14 504064715 8.11 21 504067734 7.5 1
8.9 23 2.33 14 504064720 2.117 6 504067736 7.5 1
8.11 4 2.35 14 2.119 7 504067770 7.5 1
9.9 4 2.37 5 2.121 6 504067790 7.3 1
11.9 8 504017204 9.11 8 504064729 7.7 19 504068704 7.15 17
502625905 4.25 5 9.13 10 8.9 28 7.15 21
502632901 2.21 8 9.17 10 9.7 19 7.17 18
502632907 11.19 11 504020504 11.5 3 504064739 7.7 7 7.17 22
11.19 11 504024201 7.9 4 8.9 6 8.21 19
11.19 11 7.11 4 9.7 5 8.21 27
502634904 1.21 9 8.13 14 504064742 7.7 11 8.23 19
1.21 16 8.15 14 8.9 20 8.23 27
502635907 6.19 13 9.15 8 9.7 11 9.23 5
6.19 27 504024207 8.17 10 504064764 8.9 1 9.25 5
6.19 45 9.19 10 504064767 7.7 22 504068721 9.5 1
6.23 13 504057758 1.19 29 8.9 9 504068731 9.5 1
6.23 27 504059726 2.108 12 9.7 8 504068761 9.5 1
6.23 45 11.23 1 504064769 7.7 23 504068794 7.15 13
6.24 59 504059730 2.108 15 8.9 10 7.17 14
502637902 6.27 8 504059746 11.15 14 9.7 9 8.21 21
502687901 8.17 16 504060701 4.43 8 504064782 8.11 21 8.23 21
9.11 11 504060737 3.18 3 504064784 7.7 12 9.23 10
9.13 3 504060739 6.53 13 504064792 9.9 1 9.25 10
9.15 9 504060743 3.18 3 504064793 8.11 1 504069702 7.7 23
9.17 3 504060748 4.18 504064799 8.11 1 8.9 10
9.19 16 6.41 9.9 1 9.7 9
502701501 6.43 15 504060768 3.18 4 504065724 7.7 12 504069703 2.5 27
502701507 6.43 14 504060776 3.18 1 504065747 7.7 12 2.13 27
502787903 8.17 4 504060797 4.43 7 8.9 1 504069707 7.15 5
9.19 4 504061702 10.9 7 504066700 7.3 2 7.17 5
502787904 9.11 4 504061728 6.45 22 7.5 2 504069711 7.17 6
9.15 4 6.49 22 7.13 2 504069715 6.29 19
502895202 8.13 15 504061746 11.3 9 8.3 2 6.51 19
8.15 15 504061794 3.5 4 8.5 2 504069724 9.9 22
9.11 9 11.3 8 8.7 2 504069740 8.21 22
9.13 11 504061795 11.3 13 8.19 2 8.23 22
503004202 2.97 3 504063719 9.23 3 9.3 2 504069791 7.7 23
2.101 3 9.25 3 9.5 2 8.9 10
2.111 3 504063767 9.23 3 9.21 2 9.7 9
503004203 2.111 2 9.25 3 504066705 8.3 1 504070704 4.11 17
503004204 2.97 6 504063781 9.25 24 504066721 7.3 1 504070716 7.15 10
2.101 6 504064701 2.117 2 8.3 1 7.17 11
503004205 2.111 1 2.117 8 9.3 1 8.21 13
503004206 2.97 4 2.119 2 504066728 7.3 1 8.23 13
2.97 8 2.119 6 8.3 1 8.24 40
2.101 4 2.121 2 9.3 1 9.23 30
503004207 2.97 5 504064703 7.7 12 504066734 7.3 1 9.26 33
2.101 5 8.9 1 8.3 1 504070721 8.21 8

12.5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
8.23 8 8.9 26 504224291 1.25 3 504227284 6.7 27
9.23 19 9.7 17 504225201 1.21 15 6.11 27
9.25 19 504075781 7.13 8 5.9 33 6.15 27
504070756 8.21 7 8.19 8 504225202 2.63 5 504227288 2.37 9
8.23 7 9.21 8 2.65 5 504227291 2.49 1
9.23 18 11.7 18 2.67 5 2.51 1
9.25 18 504075783 7.13 1 4.7 38 504227297 1.13 3
504070763 9.23 3 504075786 8.11 13 504225227 1.25 5 504228207 6.29 4
9.25 3 9.9 13 1.37 29 6.51 4
504070764 8.21 32 504075792 8.19 1.38 36 504228208 6.7 8
8.23 35 504143500 6.27 2 504225240 5.7 7 6.11 8
9.23 25 504148200 7.9 6 5.9 41 6.15 8
9.25 28 7.11 6 504225276 3.5 5 504228223 5.7 21
504070790 2.5 15 8.13 6 504226209 1.13 5 504228246 4.27 23
2.9 10 8.15 6 504226211 4.15 4 4.29 26
2.13 15 8.17 13 504226230 4.15 18 4.33 23
2.17 10 9.19 13 504226233 4.11 5 4.35 23
4.25 6 504153200 7.9 12 504226234 4.15 9 504228253 5.7 16
6.45 17 7.11 12 4.17 11 504228259 1.19 5
6.49 17 8.13 12 504226242 2.5 8 504228263 6.45 31
9.23 20 8.15 12 2.9 32 504228266 5.10 60
9.25 20 504154200 7.9 13 2.13 8 504228276 1.19 3
504071702 11.9 13 7.11 13 2.17 32 1.21 2
504071777 7.7 24 8.13 13 4.25 22 1.31 8
8.9 30 8.15 13 5.9 43 504228295 1.19 15
8.11 5 504158200 9.11 3 6.29 6 504228297 4.25 32
9.9 5 9.13 5 6.51 7 6.29 13
504071785 1.31 13 9.15 3 9.9 19 6.51 13
8.21 25 9.17 5 11.23 14 504229201 2.83 17
8.23 25 504163200 7.9 9 504226253 4.11 8 504229202 2.83 10
504071789 7.13 7 7.11 9 504226256 4.11 6 504229205 6.31 6
8.19 7 8.13 9 504226282 5.9 36 504229211 2.83 21
9.21 7 8.15 9 6.7 45 504229219 2.83 19
504073740 8.7 1 504223216 3.11 3 6.11 45 504229225 10.5 14
504073758 8.7 1 504223218 3.13 3 6.15 45 504229237 1.23 10
504073772 8.7 1 504223220 2.55 15 504226299 2.21 2 504229248 2.83 14
504073786 8.7 1 504223252 2.23 14 2.23 10 504229252 2.83 3
504073791 8.7 1 2.27 14 2.25 2 504229255 2.83 5
504074702 8.5 1 504223270 2.23 15 2.27 10 504229261 2.83 13
504074723 8.5 1 2.27 15 504227215 2.29 8 504229265 2.83 2
504074730 8.5 1 504223274 4.25 27 2.31 8 504229270 6.29 17
504074744 8.5 1 504223278 3.17 3 2.33 8 6.51 17
504074771 8.5 1 504223295 1.31 12 2.35 8 504229274 2.83 5
504075733 8.19 1 504223299 1.31 29 504227228 2.29 9 504229277 2.83
504075764 7.3 3 6.29 20 2.33 9 6.29 2
8.3 3 6.51 20 504227243 2.29 11 504229279 6.31 14
8.5 3 504224226 5.7 2 2.33 11 504229287 2.83 4
9.3 3 5.9 15 504227260 2.37 8 504229290 6.29 8
504075767 8.9 32 504224236 8.9 7 504227269 4.5 28 6.31
504075769 7.13 9.7 6 4.7 28 6.45 32
504075776 7.7 17 504224270 1.25 10 504227283 4.3 30 504229291 6.45 31

12.6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504229292 6.31 3 4.33 14 504230281 4.27 20 504232297 11.25 11
504229293 2.83 20 504230241 4.27 9 4.33 20 504233210 4.5 4
504229296 6.45 34 4.29 13 504230282 6.19 19 4.7 4
6.49 31 4.33 9 6.19 34 504233229 7.7 10
504229298 11.23 18 504230246 6.19 15 6.20 50 8.9 19
504230203 4.27 2 6.19 30 6.23 19 9.7 10
4.33 2 6.20 47 6.23 34 504233232 7.3 8
504230205 6.19 33 6.23 15 6.24 50 7.5 5
6.23 33 6.23 30 6.24 65 7.13 4
504230207 6.19 39 6.24 47 504230283 2.5 3 8.3 8
6.23 39 6.24 61 2.13 3 8.5 8
504230209 6.19 18 504230249 6.45 3 504230286 4.27 19 8.7 4
6.20 54 6.49 3 4.33 19 8.19 4
6.23 18 504230255 6.19 23 504230292 6.19 8 9.3 8
6.24 54 6.19 37 6.23 8 9.5 5
6.24 64 6.23 23 504230293 6.19 6 9.21 4
504230210 4.27 21 6.23 37 6.23 6 11.7 15
4.33 21 6.24 69 504230298 6.19 16 11.9 19
504230211 2.5 12 504230261 2.85 5 6.20 48 504233261 2.23 17
2.13 12 2.87 9 6.23 16 2.27 17
504230216 2.85 19 2.89 4 6.24 48 2.59
2.87 17 2.91 9 6.24 62 504233265 8.11 1
2.89 25 4.29 16 504231204 2.108 6 9.9 1
2.91 17 4.31 18 504231233 2.63 21 504233267 1.13 13
504230217 2.85 11 4.35 15 504231238 1.23 13 504233271 10.3 3
2.87 1 4.37 18 504231263 2.5 5 504233274 5.10 56
2.91 1 504230265 4.27 15 2.13 5 504234226 6.19 22
4.27 17 4.29 17 504231270 1.32 58 6.19 36
4.29 19 4.33 15 6.3 4 6.20 52
4.31 15 4.35 16 6.3 11 6.23 22
4.33 17 504230271 2.5 4 6.11 21 6.23 36
4.35 18 2.9 31 504231286 2.93 2 6.24 52
4.37 15 2.13 4 504231295 2.93 2 6.24 68
504230224 4.27 3 2.17 31 504232201 1.38 35 504234265 7.3 4
4.31 12 4.25 31 504232205 8.17 9 8.3 4
4.33 3 6.29 1 9.19 9 8.5 4
4.37 12 6.51 1 504232210 11.5 7 9.3 4
504230231 1.27 9 7.7 14 504232212 11.25 1 504235209 11.3 19
1.29 7 7.15 6 504232220 6.19 6 504235239 7.9 5
11.17 17 7.17 7 6.23 6 7.11 5
11.19 17 8.9 13 504232230 7.9 8 8.13 5
11.23 6 8.21 6 7.11 8 8.15 5
504230234 6.19 14 8.23 6 8.13 8 8.17 11
6.19 29 9.7 14 8.15 8 9.19 11
6.23 14 9.23 17 8.17 12 504235245 1.31 44
6.23 29 9.25 17 9.19 12 504235252 6.3 33
6.24 60 11.3 11 504232248 1.5 1 504235265 4.7 17
504230236 6.19 31 11.3 11 1.15 1 504235270 2.29 6
6.23 31 11.25 8 504232268 11.25 1 2.33 6
504230239 6.3 32 504230276 2.5 2 504232277 8.17 8 504235278 7.13 5
504230240 4.27 14 2.13 2 9.19 8 8.19 5

12.7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
9.21 5 504241099 2.67 19 504289707 1.7 2 504574292 2.87 11
11.7 16 504241221 1.25 2 504291708 1.23 18 2.91 11
11.9 20 504241579 1.35 8 504291749 4.25 9 504574293 2.85 2
504235279 2.5 24 504241580 1.37 1 504297721 8.21 3 2.87 30
2.13 24 504241787 1.17 8.23 3 504574294 2.87 15
504235284 2.21 1 504241796 1.37 8 9.23 14 2.89 12
2.23 11 1.37 8 9.25 14 2.91 15
2.25 1 504242702 11.3 20 504297725 11.3 17 504574295 2.85 6
2.27 11 504242720 10.7 1 11.15 6 2.87 8
504236207 2.63 16 504242721 10.7 1 504297726 11.3 18 2.89 5
2.65 16 504242722 10.7 1 11.15 7 2.91 8
2.67 16 504242723 10.7 1 504301775 7.15 9 504574296 2.85 7
11.25 12 504242724 10.7 1 7.17 10 2.87 7
504236214 10.9 5 504242750 10.3 1 8.21 11 2.89 6
504236237 2.93 3 504243713 11.3 8.23 11 2.91 7
504236253 7.7 18 504246715 10.9 1 504301776 8.21 12 504574297 2.85 8
8.9 27 504246716 10.9 1 8.23 12 2.87 6
9.7 18 504246776 10.9 1 504301777 8.23 31 2.89 7
504236264 10.9 4 504246783 10.9 1 504301778 8.23 10 2.91 6
504236265 2.104 9 504246784 10.9 1 504301779 8.21 10 504574298 2.85 10
504236267 10.9 2 504246785 10.9 1 8.23 10 2.87 3
504236268 1.31 3 504248735 6.4 37 504301785 8.11 8 2.89 8
504236279 10.9 3 504248736 6.4 38 9.9 8 2.89 21
504237211 5.7 13 504248737 6.4 39 504305711 6.27 10 2.91 3
504237253 2.59 8 504248738 6.4 40 504305734 1.5 2 504574299 2.87 4
504237285 2.29 18 504249712 2.67 19 1.15 2 2.91 4
2.31 18 504263775 10.7 1 504310776 8.21 12 504575200 2.85 18
2.33 18 504263776 10.7 1 8.23 12 2.87 18
2.35 13 504266716 1.23 11 504310777 8.23 31 2.89 24
504238219 1.23 12 504267799 6.4 35 504450741 2.104 10 2.91 18
504238225 11.17 11 504268740 1.13 8 504450758 8.17 3 504575204 2.85 26
504238227 1.23 2 504268741 1.13 8 9.19 3 2.87 24
504238241 4.5 31 504278740 1.27 8 504503703 4.5 30 2.89 33
504238289 1.10 17 1.29 6 4.7 30 2.91 24
504238298 1.5 15 504281794 7.5 7 504504703 4.5 25 504575206 2.85 28
1.15 15 8.5 10 4.7 25 2.87 26
5.9 42 504281795 8.11 18 504574267 10.5 15 2.89 36
504239208 1.13 19 9.9 18 504574273 4.5 19 2.91 26
504239227 1.31 43 504281796 8.11 22 4.7 19 504575208 2.85 23
504239228 1.13 4 9.9 27 504574274 4.5 27 2.87 28
504240712 2.9 25 504281798 7.5 11 4.7 27 2.89 30
2.17 25 8.5 14 504574275 2.63 1 2.91 28
2.63 20 504281799 8.11 25 2.65 1 504575209 2.85 24
2.65 20 9.9 30 2.67 1 2.87 29
2.67 20 504282703 7.5 8 2.71 2.89 31
504240838 2.9 25 8.5 11 4.7 34 2.91 29
2.17 25 504288725 1.35 11 504574276 2.71 1 504575210 2.89 2
2.63 20 504288726 1.35 10 504574277 2.71 2 2.91 31
2.65 20 504289704 1.7 1 504574285 2.87 13 504575212 2.89 18
2.67 20 504289705 1.7 2 2.89 14 2.91 32
504241095 1.35 7 504289706 1.7 1 2.91 13 504746702 2.63 21

12.8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504757701 2.65 21 10.3 2 9.25 7 11.29 9
504757702 2.65 21 505961505 9.23 12 505966534 1.19 6 11.30 9
504955200 1.23 16 9.25 12 505966556 1.19 25 505968583 7.15 1
505064754 2.117 7 505961568 7.15 8 505966574 1.19 26 7.17 1
2.119 8 7.17 9 505966598 5.7 12 505968588 2.104 4
2.121 7 505962507 8.21 29 505967507 8.21 1 2.107 5
505075504 2.21 28 8.23 29 505967575 6.19 25 2.108 11
2.39 2 505962533 7.15 3 6.19 42 505969507 8.21 1
2.51 7.17 3 6.20 57 8.23 1
505075506 2.29 2 8.21 17 6.23 25 505969511 8.21 1
2.31 2 8.23 17 6.23 42 8.23 1
2.33 2 505962571 7.15 7 6.24 57 505969513 8.21 1
2.35 2 7.17 8 6.24 71 8.23 1
2.47 505962578 7.15 18 505967593 6.19 10 505969533 7.15 1
505075507 2.35 5 7.17 19 6.23 10 7.17 1
2.49 505963519 5.13 3 505967595 6.19 38 505969549 7.15 1
505075508 2.29 3 505963537 5.7 10 6.23 38 7.17 1
2.31 3 5.13 505968501 2.117 4 505969557 8.21 1
2.33 3 505963540 5.13 2 2.117 9 8.23 1
2.35 3 505963544 5.13 1 2.119 4 505969589 8.21 1
2.53 505963564 5.13 13 2.121 4 8.23 1
505075526 2.29 5 505963565 5.13 10 505968513 7.15 1 505969590 8.21 1
2.31 5 505963583 5.13 4 7.17 1 8.23 1
2.55 505964517 1.17 29 505968514 2.95 3 505970548 4.41 5
505136042 8.13 17 505964528 1.17 27 2.103 3 505970553 1.35 20
8.15 17 505964536 1.17 25 2.113 1 505972532 5.7 21
505136043 7.9 15 505964540 5.13 5 2.115 1 505972544 11.29 6
7.11 15 505964547 1.17 28 11.29 8 11.30 6
505136049 8.17 17 505964548 1.17 18 11.30 8 505972545 1.23 1
9.19 17 505964560 1.17 26 505968524 2.108 8 505972566 1.23 3
505136050 9.11 12 505964570 1.17 20 505968533 2.95 1 505972586 1.35 6
9.15 11 505964574 1.17 30 505968535 2.117 5 5.9 11
505136053 11.5 9 505964575 1.17 11 2.119 5 505972589 11.29 7
505657522 8.13 4 505964577 5.13 9 2.121 5 11.30 7
8.15 4 505964578 5.13 6 505968536 2.104 5 505973524 1.23 13
505657523 8.13 4 505964581 1.17 29 2.107 6 505973554 6.45 4
8.15 4 505964584 1.17 25 2.108 10 6.49 4
505850500 10.7 2 505964586 5.13 7 505968538 2.108 9 505973580 6.45 14
10.9 6 505964587 1.17 3 505968540 2.95 2 6.49 14
505851500 10.7 6 505964597 5.13 8 505968541 9.25 24 505973585 6.45 5
505852500 10.7 4 505965586 9.23 6 505968542 9.25 24 6.49 5
505853500 10.7 5 9.25 6 505968566 2.104 1 505974506 1.19 2
505854501 10.7 3 505965599 7.15 2 2.107 2 505974532 5.10 58
505890500 1.23 5 7.15 22 2.108 4 505974541 1.13 9
505959500 9.23 11 7.17 2 2.113 4 505974543 1.19 1
9.25 11 7.17 23 11.29 5 505974557 1.23 15
505959516 9.21 8.21 20 11.30 5 505974564 6.29 8
505959545 1.17 19 8.21 28 505968568 2.107 1 6.45 32
505959573 9.21 1 8.23 20 2.108 1 505974575 1.37 24
505959574 1.17 18 8.23 28 2.117 1 11.17 27
505960578 1.29 4 9.23 7 2.119 1 505974582 1.13 10

12.9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505974595 1.19 4 505977589 4.5 14 515685804 4.17 5 516866807 2.47 13
1.21 3 4.7 14 515686846 4.17 7 516866809 2.49 7
505976557 9.23 2 505977590 2.71 6 515689803 4.17 8 2.51 7
9.25 2 505977597 4.5 5 516809801 2.21 19 2.53 7
505976588 9.23 2 4.7 5 516856810 2.51 2 2.55 7
9.25 2 505977598 2.71 5 516856812 2.47 2 2.61 8
505977500 2.71 11 505978539 9.23 1 2.49 2 516869829 2.49 4
505977509 4.5 18 9.25 1 2.53 2 516869837 2.51 4
4.7 18 505978544 11.7 17 2.55 2 2.53 4
505977512 4.5 26 11.9 14 516857804 2.47 1 2.55 4
505977513 4.5 26 505978550 8.11 2 516857805 2.53 1 2.61 4
505977516 2.71 9 505978578 8.21 3 2.61 1 516869839 2.47 5
505977517 2.63 14 8.23 3 516857806 2.55 1 516869840 2.47 11
2.65 14 9.23 14 516858805 2.55 11 516869841 2.47 10
2.67 14 9.25 14 516858806 2.51 11 516869842 2.47 8
505977519 1.19 7 505978597 8.21 9 2.53 11 516869843 2.47 4
505977520 6.3 27 8.23 9 2.61 12 516870801 2.49 14
505977523 6.3 2 9.23 15 516858807 2.49 11 2.51 14
6.3 26 9.25 15 516858808 2.47 17 2.53 14
505977526 2.71 8 506250522 11.3 516859801 2.47 19 2.55 14
505977534 1.31 15 506250542 11.3 20 2.49 13 2.61 15
505977537 1.19 13 506253594 7.15 1 2.55 13 516913805 2.29 10
505977538 4.5 8 7.17 1 516859802 2.51 13 2.33 10
4.7 8 506254500 7.15 1 2.53 13 516923833 2.29 17
505977539 4.5 1 7.17 1 2.61 14 2.31 17
505977542 2.71 4 506254513 7.15 1 516859803 2.55 6 2.33 17
505977550 2.63 4 7.17 1 516859806 2.49 6 2.35 17
2.65 4 506254530 7.15 1 2.51 6 2.37 6
2.67 4 7.17 1 2.53 6 518095800 2.29 13
4.7 37 506254599 8.21 1 2.61 7 2.33 13
505977554 6.3 25 8.23 1 516859807 2.47 12 518265806 2.29 12
505977556 6.3 2 506395589 4.17 10 516861803 2.47 15 2.33 12
505977562 4.5 7 506395592 10.5 20 2.49 9 518361802 4.15 13
4.7 7 506395593 10.5 21 2.51 9 518362802 4.15 15
505977563 4.5 2 506395594 10.5 21 2.53 9 518362804 4.15 14
4.7 2 506552501 11.5 8 2.55 9 518696802 4.15 10
505977566 4.5 16 506845500 7.9 3 2.61 10 518790606 1.32 57
4.7 16 7.11 3 516862804 2.47 7 518790609 1.32 56
505977569 2.71 3 8.13 3 516862805 2.49 5 518790619 2.21 13
505977570 4.5 3 8.15 3 2.51 5 2.25 10
4.7 3 506900500 2.63 13 2.53 5 2.57
505977573 2.63 12 2.65 13 2.55 5 518790649 1.31 3
2.65 12 507097501 6.51 24 2.61 5 518790656 1.32 54
2.67 12 512435807 2.47 20 2.61 6 518790660 1.32 49
505977577 1.27 6 512443801 2.47 18 516864804 2.47 6 518790678 1.31 30
505977585 6.7 22 2.49 12 516865803 2.47 3 518790699 1.31 2
6.11 22 2.51 12 2.49 3 518791600 6.3 22
6.15 22 2.53 12 2.51 3 6.3 34
505977588 6.7 19 2.55 12 2.53 3 518791602 6.7 16
6.11 19 2.61 13 2.61 3 6.11 16
6.15 19 514252800 6.15 2 516865804 2.55 3 6.15 16

12.10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
518791608 6.7 33 518793652 2.97 1 4.7 13 518798619 2.5 17
6.11 33 2.99 1 518796644 6.29 8 2.113
6.15 33 2.101 1 6.29 8 518798621 5.9 24
518791614 8.11 1 2.121 11 6.35 518798630 5.9 22
518791620 6.3 1 518793655 1.13 15 6.45 32 518798631 5.9 20
518791624 6.3 18 518793656 4.25 1 6.45 32 518798642 2.5 13
518791629 6.3 24 518793670 2.121 10 518796646 6.19 43 2.9 8
518791630 6.7 31 2.123 1 6.23 43 2.13 13
6.11 31 518793676 6.45 13 518796650 6.20 58 2.17 8
6.15 31 6.49 13 518796653 2.23 16 518798644 5.9 21
518791644 6.3 24 518793678 4.11 13 2.27 16 518798650 9.23 8
518791649 6.3 24 518793683 2.13 17 518796654 6.19 26 9.25 8
518791654 1.32 60 2.115 6.23 26 518798656 2.29 7
518791664 6.4 36 518794638 4.11 18 518796655 6.24 72 2.31 7
518791666 6.3 8 518794640 4.5 26 518796657 6.7 6 2.33 7
518791677 6.3 14 518794659 7.9 14 6.11 6 2.35 7
518791680 6.7 28 7.11 14 6.15 6 2.37 3
6.11 28 8.13 16 518796659 6.19 7 518798659 11.23 1
6.15 28 8.15 16 6.23 7 518798672 2.29 4
518791688 6.7 14 518794667 4.11 20 518796662 6.19 1 2.31 6
6.11 14 4.13 1 518796671 6.19 44 518798677 1.32 48
6.15 14 518794676 4.11 19 6.23 44 518798684 4.43 2
518791696 6.3 12 518794682 4.5 26 518796674 11.17 16 518798685 2.9 7
518791699 6.7 39 4.7 26 11.19 16 2.17 7
6.11 39 518794683 4.11 15 518796675 6.23 4 2.63 19
6.15 39 518794684 3.18 2 518796678 11.27 1 2.65 19
518792621 9.9 2 518794690 4.11 12 518796682 11.17 14 2.67 15
518792622 5.9 38 518795619 5.7 4 11.19 14 2.103
518792629 9.9 2 518795624 4.5 21 518796685 11.27 2 518799619 9.23 21
518792637 5.9 16 4.11 518796686 1.37 11 9.25 22
518792663 9.9 2 518795661 5.7 17 1.37 11 518799627 9.23 21
518792694 5.9 14 518796602 6.19 4 4.25 21 9.25 22
518792697 5.9 28 518796605 6.19 12 6.7 10 518799636 8.21 1
518793602 6.40 7 6.23 12 6.11 10 8.23 1
518793603 2.5 7 518796606 2.23 12 6.15 10 518799646 9.23 3
2.13 7 2.27 12 6.53 10 9.25 3
6.29 21 518796609 11.17 15 518796688 6.19 44 518799654 9.23 22
6.51 21 11.19 15 6.23 44 9.25 23
518793604 6.3 35 518796610 11.23 4 518796690 11.25 2 518799656 9.25 24
518793606 1.7 4 518796613 6.24 58 518796695 6.20 55 518799661 9.23 22
1.13 6 518796615 11.23 3 6.24 55 9.25 23
518793610 4.11 16 11.25 2 518797605 1.32 48 518799663 9.23 3
518793614 6.53 8 518796622 4.25 13 518797621 1.31 27 9.25 3
518793623 1.13 16 518796626 11.17 8 518797634 8.19 6 518799667 9.23 3
518793625 6.53 16 11.29 11.9 18 9.25 3
518793630 4.11 10 518796629 6.53 12 518797644 1.23 7 518799683 9.25 24
518793644 4.11 11 518796631 11.17 1 518797663 1.31 36 518799696 8.21 1
518793647 2.97 7 11.19 1 518797670 1.31 24 8.23 1
2.99 2 518796639 6.19 46 518797690 2.108 13 518799698 9.23 21
2.101 7 6.23 46 518798601 2.31 19 9.25 22
518793650 4.11 22 518796642 4.5 13 518798608 5.9 23 518800613 9.23 22

12.11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
9.25 23 518803663 2.57 6 6.3 16 2.17 12
518800617 6.35 9 518803664 6.53 14 518805631 4.27 5 518807630 11.3 2
518800626 4.11 14 518803665 7.7 16 4.33 5 11.3 14
518800649 11.17 6 8.9 24 518805636 4.27 8 518807631 11.3 5
11.19 6 9.7 20 4.33 8 518807647 4.7 33
518800650 11.17 5 518803671 1.35 17 518805659 4.27 13 518807655 2.73 15
11.19 5 518803675 11.17 26 4.33 13 2.75 17
518800661 6.35 14 518803677 1.35 12 518805660 1.23 10 518807681 11.17 31
518800687 11.17 2 1.38 34 518805663 4.27 22 518807689 2.108 14
11.19 2 518803684 4.25 16 4.33 22 518808617 1.31 9
518800691 11.17 4 4.33 518805679 4.27 10 518808665 1.31 21
11.19 4 518803687 2.103 1 4.33 10 518808666 1.31 22
518800693 6.35 8 2.104 6 518805681 4.27 24 518808698 11.17 32
6.40 3 2.113 2 4.33 24 518809643 1.23 6
518801602 11.3 10 2.115 2 518805683 4.27 7 518809668 1.32 53
518801606 11.23 5 2.123 2 518806610 2.104 2 518809671 1.31 10
518801616 11.3 1 11.29 1 2.107 3 519249803 4.15 16
518801619 11.3 4 11.30 1 2.107 7 519249804 4.17 2
518801636 7.15 19 518803696 1.35 15 2.108 2 519432624 2.87 14
7.17 20 518804627 2.73 19 2.121 12 2.89 13
8.21 2 2.75 19 11.29 3 2.91 14
8.23 2 518804631 2.75 15 11.30 3 519473603 6.27
9.23 4 518804632 4.27 4 518806617 11.3 15 6.45 35
9.25 4 4.29 5 518806628 5.9 27 10.5 17
518801638 11.3 3 4.31 11 518806635 2.103 2 519473605 6.27
518801642 11.17 7 4.33 4 2.104 7 6.46 35
11.19 7 4.35 5 2.113 3 10.5 17
518801644 7.7 26 4.37 11 2.115 3 519477600 6.27 9
8.9 29 518804641 2.73 5 2.123 3 519517603 6.27 3
8.11 7 2.75 5 11.29 2 519517605 6.27 3
9.9 7 518804648 4.33 7 11.30 2 519521606 7.9 2
518801664 6.4 35 518804652 4.27 1 518806636 2.73 14 7.11 2
518801667 11.3 19 4.33 1 2.75 16 519521609 7.9 2
518801671 6.7 14 518804653 2.73 17 518806656 5.9 30 7.11 2
6.11 14 518804655 11.25 3 518806663 8.9 18 519521614 7.9 2
6.15 14 518804666 2.73 20 518806685 5.9 7 7.11 2
518801677 10.5 13 518804668 2.73 18 518806687 2.104 3 519521619 7.9 2
518801686 11.23 16 518804670 2.73 1 2.107 4 7.11 2
518801699 11.23 5 518804675 2.73 13 2.108 3 519523606 7.9 1
518802614 2.83 1 518804684 4.27 12 2.121 13 519523609 7.9 1
518802674 2.75 12 4.29 14 11.29 4 519523614 7.9 1
518803610 11.17 20 4.31 7 11.30 4 519523619 7.9 1
518803622 4.27 4.33 12 518806691 1.23 14 519523656 7.11 1
518803625 4.11 21 4.35 13 518806692 11.3 16 519523659 7.11 1
518803626 1.35 16 4.37 7 518806694 6.53 5 519523664 7.11 1
518803628 2.5 16 518804691 2.75 18 518807619 2.63 3 519523669 7.11 1
2.9 13 518804696 4.33 6 2.65 3 519524606 7.9
2.13 16 518805607 4.27 11 2.67 3 519524609 7.9
2.17 13 4.33 11 4.7 36 519524614 7.9
518803660 2.57 8 518805619 4.27 6 518807623 2.9 12 519524619 7.9
518803662 4.11 1 518805626 1.35 18 2.13 18 519524656 7.11

12.12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
519524659 7.11 519541603 8.17 1 519640664 9.7 1 519798607 1.23 19
519524664 7.11 519541606 8.17 1 9.11 519798608 1.23 19
519524669 7.11 9.19 1 519664601 11.5 2 519798609 1.23 19
519528603 8.13 2 519541608 9.19 1 519665601 11.5 1 519798610 1.23 19
8.15 2 519541609 8.17 1 519666601 11.3 6 519798611 1.23 19
519528606 8.13 2 519541614 8.17 1 11.5 519996801 1.5 9
8.15 2 9.19 1 519729801 4.17 9 1.13 14
519528609 8.13 2 519541617 8.17 1 519739809 2.57 6 1.15 9
8.15 2 519609804 5.7 25 2.59 6 519996802 1.17 1
519528613 8.13 2 519609816 1.32 61 519739830 2.57 5 519996803 1.5 10
8.15 2 2.63 9 2.59 5 1.13 12
519528616 8.13 2 2.65 9 519739834 2.57 7 1.15 10
8.15 2 2.67 9 2.59 7 1.17 2
519529603 8.13 1 519618603 6.27 1 519739845 2.57 1 520031807 2.39 3
519529606 8.13 1 519618605 6.27 1 2.59 1 520035837 2.108 16
519529609 8.13 1 519636600 9.11 5 519745801 2.83 12 520036852 7.3 6
519529613 8.13 1 9.15 5 519745803 2.75 1 7.5 3
519529616 8.13 1 519638606 9.15 2 2.83 11 7.13 6
519529653 8.15 1 9.17 2 519745805 2.83 8 8.3 6
519529656 8.15 1 519638608 9.15 2 519745808 2.83 18 8.5 6
519529659 8.15 1 9.17 2 519745810 2.73 10 8.7 5
519529663 8.15 1 519638614 9.15 2 2.75 10 9.3 6
519529666 8.15 1 9.17 2 2.77 3 9.5 3
519530603 8.13 519638656 9.11 2 2.79 3 9.21 6
519530606 8.13 9.13 2 2.81 3 11.7 13
519530609 8.13 519638658 9.11 2 2.83 16 11.9 18
519530613 8.13 9.13 2 519745811 2.83 6 520037801 4.5 6
519530616 8.13 519638664 9.11 2 519745812 2.73 16 4.7 6
519530653 8.15 9.13 2 2.75 13 520037819 6.3 18
519530656 8.15 519639606 9.11 1 2.83 7 520037836 1.31 33
519530659 8.15 9.13 1 519745815 2.83 9 520037852 1.35 9
519530663 8.15 9.15 1 519786801 2.47 16 520037875 11.17 33
519530666 8.15 9.17 1 2.49 10 520038897 11.25 1
519534603 8.17 519639608 9.11 1 2.51 10 520039810 8.23 23
519534606 8.17 9.13 1 2.53 10 520039836 11.23 13
9.19 9.15 1 2.55 10 520039846 1.35 21
519534608 9.19 9.17 1 2.61 11 520039855 9.9 24
519534609 8.17 519639614 9.11 1 519787801 2.47 14 520039872 8.21 23
519534614 8.17 9.13 1 2.49 8 8.23 32
9.19 9.15 1 2.51 8 520039885 10.5 8
519534617 8.17 9.17 1 2.53 8 520039887 1.35 22
519537600 8.17 5 519640606 9.7 2 2.55 8 520040899 7.5 9
9.19 5 9.15 2.61 9 8.5 12
519540603 8.17 2 519640608 9.7 2 519788801 2.47 9 8.11 24
519540606 8.17 2 9.15 519792602 2.63 21 9.9 29
9.19 2 519640614 9.7 2 519798601 1.23 4 520041644 1.7 14
519540608 9.19 2 9.15 519798602 1.23 8 520041809 11.23 1
519540609 8.17 2 519640656 9.7 1 519798603 1.23 19 520041817 1.35 13
519540614 8.17 2 9.11 519798604 1.23 19 520041828 11.17 10
9.19 2 519640658 9.7 1 519798605 1.23 19 520041829 1.7 13
519540617 8.17 2 9.11 519798606 1.23 19 520041835 11.17 34

12.13
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
11.19 31 520043808 2.63 2 520043838 2.21 22 520045064 2.104 8
520041836 1.7 10 2.65 2 2.25 8 2.108 7
520041843 11.17 28 2.67 2 520043839 2.21 17 520045079 1.31 26
11.19 28 4.7 35 2.25 14 520045080 1.31 25
520041860 11.17 19 520043814 2.29 26 2.41 520045083 1.37 19
11.19 19 2.33 26 520043840 2.21 5 520045085 2.85
11.23 12 520043815 2.29 27 520043841 2.21 25 6.29 2
520041863 1.35 14 2.33 27 520043842 2.21 37 520045086 2.85 3
520041870 1.7 11 520043816 2.29 21 520043843 2.21 13 520045087 2.85 4
520041883 1.7 15 2.31 21 2.25 10 520045088 2.85 9
520041885 6.31 2.33 21 2.57 520045089 2.85 13
6.45 32 2.35 10 520043844 2.21 4 520045090 2.85 14
520041892 1.35 13 520043817 2.29 32 520043845 2.31 520045092 2.85 16
520041896 1.7 12 2.31 9 520043867 8.11 17 520045093 2.85 17
520042809 1.13 1 520043818 2.29 22 9.9 17 520045094 2.93 3
520042832 1.32 55 2.31 10 520043880 4.25 34 520045096 4.25 15
520042875 2.41 3 2.33 22 520043881 2.97 2 520045097 4.25 33
2.43 3 2.35 9 2.101 2 520045098 10.5 20
2.45 3 520043819 2.29 30 520043893 2.29 1 520045104 1.31 28
520042876 2.41 4 2.31 11 2.31 1 520045119 1.23 17
2.43 4 520043820 2.29 29 2.33 1 520045122 11.23 15
2.45 4 2.33 5 2.35 1 520045140 2.85 12
520042877 2.41 5 520043821 2.29 23 520043895 2.29 16 520045145 11.17 20
2.43 5 2.31 4 2.31 16 520045149 1.32 51
2.45 5 2.33 23 2.33 16 520045394 5.9 18
520042878 2.41 6 2.35 4 2.35 16 520045824 2.108 5
2.43 6 520043822 2.29 28 520043896 2.29 24 520046880 5.7 1
2.45 6 2.33 4 2.31 13 520047892 2.57 8
520042879 2.41 7 520043826 2.21 23 2.33 24 520047895 2.41 2
2.43 7 2.25 9 2.35 6 520047896 2.41 11
2.45 7 520043827 2.21 24 520043897 2.29 19 2.43 11
520042880 2.41 8 2.25 15 2.33 19 2.45 11
2.43 8 520043828 2.21 16 2.35 12 520047897 2.41 14
520042881 2.41 9 2.25 13 520043898 2.29 20 2.43 14
2.43 9 2.33 2.31 20 2.45 14
2.45 9 520043829 2.25 4 2.33 20 520047898 2.41 15
520042882 2.45 10 2.45 2.35 11 2.43 15
520042885 2.41 13 520043830 2.21 17 520043899 2.29 25 2.45 15
2.43 13 2.25 14 2.33 25 520048801 5.9 13
2.45 13 2.43 520044803 7.7 11 520048802 5.9 17
520042889 2.41 16 520043831 2.21 16 9.7 11 520048804 5.9 44
2.43 16 2.25 13 520044831 1.31 41 520049816 2.51 17
2.45 16 2.35 520044851 1.5 18 2.53 15
520042898 2.41 1 520043832 2.29 1.7 18 2.55 16
2.43 1 520043833 2.21 3 1.15 18 520049833 2.5 5
2.45 1 2.25 3 520044880 2.9 18 2.13 5
520042899 2.41 17 520043835 2.21 18 2.17 18 520049835 2.5 5
2.43 17 2.25 5 520044881 2.6 41 2.13 5
520043801 2.6 40 520043836 2.21 20 2.14 36 520049841 2.43 2
520043803 2.6 36 520043837 2.21 21 520044898 2.14 37 520049875 11.3 21
2.21 38 2.25 7 520045057 4.7 31 11.15 8

12.14
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520049876 11.3 22 6.23 32 524139122 1.37 1 4.37 23
11.15 9 6.24 49 524139124 1.35 7 580000957 4.29 3
520050800 2.45 8 6.24 63 524139223 1.10 4.31 13
520050801 2.41 10 520292811 6.19 20 524139224 1.10 4.35 3
2.43 10 6.19 35 524139404 1.7 1 4.37 13
520050803 2.45 2 6.20 51 524139405 1.7 2 580000959 4.29 6
520050804 2.45 12 6.23 20 524139579 1.10 1 4.31 9
520052831 6.3 8 6.23 35 524139580 1.10 1 4.35 6
520052862 1.5 18 6.24 51 524139581 1.10 2 4.37 9
1.7 18 6.24 66 524143126 2.69 1 580000960 4.29 7
1.13 7 520292813 6.19 2 524165519 11.15 4.31 8
1.15 18 6.23 2 524165520 11.15 4.35 7
520052866 6.7 7 520329801 6.35 1 530018801 1.7 17 4.37 8
6.11 7 520329802 6.35 3 1.13 11 580000961 4.29 9
6.15 7 520329805 6.35 4 580000037 11.25 1 4.31 1
520052889 2.21 39 520329810 6.35 15 580000127 4.17 580000962 4.29 21
520052899 7.3 6 520333807 2.29 31 4.25 17 4.31 21
7.5 3 2.31 12 580000138 4.29 8 580000963 4.29 12
7.13 6 520350800 2.65 21 4.31 10 580000964 4.29 20
8.3 6 520350805 2.65 21 4.35 8 4.31 19
8.5 6 524135146 1.37 1 4.37 10 580000965 4.29 23
8.7 5 524135211 4.5 29 580000181 2.41 12 580000966 4.29 24
9.3 6 4.7 29 580000182 2.43 12 4.35 21
9.5 3 524135278 6.7 27 580000183 6.40 1 580000967 4.29 25
9.21 6 6.11 27 6.49 26 4.35 22
520053800 5.9 15 6.15 27 6.51 8 580000968 4.29 22
520053804 1.29 3 524135606 2.108 580000188 4.11 3 4.31 20
520053806 1.35 8 524135607 5.7 27 580000284 4.7 26 580000969 4.29 10
520053821 8.19 6 524136925 4.43 9 580000285 2.87 12 580000970 4.35 9
520053826 4.29 2 524136928 3.18 1 2.89 15 4.37 1
4.31 14 3.21 1 2.91 12 580000971 4.35 19
4.35 2 524136932 3.21 1 580000350 4.13 3 4.37 19
4.37 14 524137190 3.18 9 580000351 4.13 5 580000972 4.35 20
520053828 4.29 4 3.21 2 580000353 4.13 7 580001071 6.29 7
4.35 4 524137230 1.21 1 580000356 4.13 9 580001078 4.7 21
520053835 4.29 9 524137528 1.19 1 580000357 4.13 10 4.13
4.31 4 1.21 580000464 4.5 1 580001082 2.9 39
4.35 9 524137538 1.37 18 4.7 1 2.17 39
4.37 4 524137539 1.37 18 580000467 2.9 42 2.63 24
520053837 4.29 11 524137542 1.37 17 2.17 42 2.65 14
520053839 4.29 15 524137543 1.37 17 2.63 25 2.67 14
4.31 6 524137579 1.35 8 580000702 4.17 12 580001095 2.37 2
4.35 14 524137581 2.69 1 580000821 4.17 1 2.61
4.37 6 524137582 2.69 1 580000822 4.17 13 580001427 4.7 26
520053864 2.37 4 524137583 1.37 1 580000823 4.17 14 580001428 4.7 26
520086612 11.19 20 524137594 1.35 7 580000878 4.25 16 580001624 5.7 31
520202602 2.121 1 524137664 4.41 1 4.29 580001630 6.29 8
520292801 6.19 17 524138137 1.37 17 580000879 4.35 6.39
6.19 32 524138138 1.37 18 580000956 4.29 1 6.45 32
6.20 49 524138140 1.37 18 4.31 25 580001698 1.31 11
6.23 17 524138141 1.37 17 4.35 1 580001702 2.61 2

12.15
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580001770 2.85 15 4.35 12 580008806 11.19 8 580010374 2.79 1
580001819 6.40 6 4.37 2 11.30 580010375 2.79 3
580001849 2.117 3 580007606 4.31 3 580008807 11.19 34 580010376 2.79 4
2.119 3 580007775 2.23 23 580008812 11.19 9 580010377 2.79 5
2.121 3 580007776 2.27 23 11.19 9 580010378 2.79 7
580001860 6.40 2 580007777 2.27 24 11.19 9 580010379 2.79 8
580001956 5.7 29 580007778 2.23 24 580008818 2.79 580010380 2.79 9
580002107 4.13 2 580007779 2.23 2 580008928 11.19 10 580010382 2.81 1
580002108 4.13 12 2.27 2 580008947 1.7 7 580010383 2.81 3
580002109 4.13 13 2.37 580008948 1.7 7 580010384 2.81 4
580002110 4.13 14 580007780 2.23 22 580008980 2.77 580010385 2.81 5
580002111 4.13 15 2.39 580008981 2.81 580010386 2.81 8
580002112 4.13 19 580007804 2.23 7 580009027 11.19 21 580010387 2.81 9
580002113 4.13 4 2.27 7 580009028 11.19 21 580010427 1.19 20
580002114 4.13 6 580007805 2.9 17 580009268 2.23 26 580010428 1.21 4
580002115 4.13 11 2.23 1 580009288 8.21 31 580010429 1.21 5
580002118 4.13 8 2.27 1 8.23 33 580010432 1.21 6
580002134 2.9 5 580007838 2.10 44 9.23 24 580010433 1.21 11
2.17 5 2.18 44 9.25 26 580010434 1.21 14
580002282 1.7 2 580007840 2.9 30 580009289 8.23 34 580010453 4.43 5
580002283 1.7 1 2.17 30 9.25 27 4.43 6
580003162 4.31 22 580007905 2.9 36 580009290 8.21 33 580010454 4.43 5
4.37 20 2.17 36 8.23 37 580010467 1.7 5
580003863 6.29 8 580007906 2.9 35 9.23 26 580010468 1.7 6
6.33 2.17 35 9.25 29 580010469 1.7 9
6.45 32 580007925 2.9 33 580009291 8.21 34 580010503 6.23 1
580006358 6.33 1 2.17 33 8.23 36 580010505 11.3 2
6.39 1 580007926 2.9 34 9.23 27 580010514 11.3 4
580006359 6.33 8 2.17 34 9.25 30 580010523 11.3 3
6.39 10 580007927 2.9 37 580009850 4.31 26 580010586 1.7 3
580006362 6.33 15 2.17 37 4.37 24 580010633 3.21 2
6.39 17 580007928 2.9 38 580010327 1.5 3 580010679 1.7 8
580006776 6.39 3 2.17 38 1.7 16 580010916 2.10 42
580006777 6.39 13 580007953 2.9 1 1.15 3 2.18 42
580006778 6.33 11 2.17 1 580010359 2.77 1 580010947 2.39 4
580006779 6.33 3 2.121 580010360 2.77 2 580010948 2.37 1
580007151 2.9 15 580008017 2.5 26 2.79 2 580010949 2.39 1
2.17 15 2.9 20 2.81 2 580010970 5.9 31
2.123 2.13 26 580010361 2.77 3 580011005 5.10 50
580007455 2.23 8 2.17 20 580010367 2.77 4 580011065 5.9 7
2.27 8 2.93 1 580010368 2.77 5 580011091 2.9 27
2.27 25 580008018 2.5 26 580010369 2.77 6 2.13 5
580007456 2.23 9 2.9 20 2.79 6 2.17 27
2.27 9 2.13 26 2.81 6 580011158 5.9 9
2.27 31 2.17 20 580010370 2.77 7 580011649 2.10 43
580007601 4.31 5 2.93 1 2.81 7 2.18 43
4.35 10 580008424 1.5 580010371 2.77 9 580011651 2.23 20
4.37 5 1.15 580010372 2.77 10 2.27 20
580007602 4.35 11 580008561 2.9 26 2.79 10 580011947 4.43 9
4.37 3 2.17 26 2.81 10 580011958 5.10 49
580007603 4.31 2 2.104 580010373 2.77 8 580012259 11.5 6

12.16
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580012684 2.87 580014572 5.10 55 11.13 2 580026367 9.13
6.29 2 580015119 2.85 25 580020737 11.13 1 580026373 9.13
580012685 2.91 2.87 27 580020741 11.11 5 580026438 6.43 11
6.29 2 2.89 32 580020831 4.18 580026665 2.9 1
580012686 6.45 24 2.91 27 6.41 2.17 1
6.49 32 580016671 5.10 51 580021535 2.77 9 2.121
580013089 2.23 2 580016692 5.10 59 2.79 9 580026720 11.7 22
2.27 2 580016727 10.7 10 2.81 9 11.9 22
2.37 580016728 10.7 11 580022130 2.71 8 580026721 11.7 9
580013132 2.37 2 580016835 2.87 10 580022501 6.27 5 11.9 9
2.61 580016836 2.87 16 580022502 7.9 10 580026723 11.7 10
580013133 2.61 2 580016837 2.87 25 7.11 10 11.9 10
580013409 1.10 3 580016838 2.87 20 8.13 10 580026724 11.11 4
580013410 1.10 4 2.91 30 8.15 10 580026749 10.7 9
580013411 1.10 5 580016841 2.91 10 580022505 9.13 8 580026968 2.9 15
580013412 1.10 6 580016842 2.91 16 9.17 9 2.17 15
580013413 1.10 7 580016844 2.91 25 580022507 6.27 4 2.123
580013414 1.10 8 580017383 6.41 580022641 1.5 18 580027033 6.43
580013415 1.10 9 580018175 4.18 580022747 2.23 6 6.51 2
580013416 1.10 10 580018176 6.41 2.27 6 580027136 2.63 3
580013417 1.10 11 580018259 2.10 42 580023068 6.37 2 2.65 3
580013418 1.10 12 2.18 42 6.51 10 2.67 3
580013419 1.10 18 580018260 2.10 42 580023425 6.27 11 4.7 36
580013420 1.10 19 2.18 42 580023594 11.7 11 580027158 2.77 7
580013421 1.10 20 580018261 2.10 42 11.9 11 2.79 7
580013422 1.10 21 2.18 42 580023758 11.7 2.81 7
580013423 1.10 22 580018833 11.15 13 580023759 11.9 580027246 6.43 1
580013424 1.10 23 580018834 11.15 11 580023760 11.9 580027247 6.43 2
580013425 1.10 24 580018835 11.15 12 580023786 11.9 1 580027248 6.43 3
580013426 1.10 13 580020160 11.19 10 580023787 11.9 1 580027249 6.43 4
580013427 1.10 14 580020161 11.19 8 580023798 11.7 2 580027250 6.43 5
580013428 1.10 15 11.30 11.9 2 580027252 6.43 7
580013429 1.10 2 580020707 11.7 1 580025602 9.13 12 580027253 6.43 8
580014085 2.27 22 580020708 11.7 3 9.17 11 580027255 6.43 10
580014195 6.7 18 11.9 3 580025603 9.13 6 580027256 6.43 12
6.11 18 11.11 9.17 6 580027257 6.43 13
6.15 18 580020710 11.11 1 580025784 2.63 2 580027520 11.11 6
580014196 1.21 5 580020719 11.11 3 2.65 2 580027587 6.3 5
580014197 1.31 30 580020721 11.11 2 2.67 2 580027588 6.3 34
580014198 6.7 18 580020723 11.7 6 4.7 35 580027665 11.13 1
6.11 18 11.9 6 580025785 2.5 27 580027668 11.12 2
6.15 18 580020724 11.7 4 2.13 27 580027671 11.13 2
580014199 6.3 18 11.9 4 5.9 32 580027672 11.13 2
580014200 6.3 8 580020726 11.7 5 580026196 11.7 4 580027878 7.13 8
580014202 6.3 18 11.9 5 11.9 4 8.19 7
580014485 1.5 12 580020728 11.12 1 580026197 11.7 5 580028680 6.43 6
1.15 12 580020729 11.12 2 11.9 5 580028956 11.23 1
580014486 1.5 13 580020730 11.13 2 580026333 9.17 580029087 11.23 2
1.15 13 580020731 11.13 1 580026335 9.17 580030744 6.43 9
580014487 1.5 11 580020736 11.12 1 580026341 9.17 580030846 6.3 7
1.15 11 11.13 1 580026365 9.13 580030959 6.35 14

12.17
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580031470 2.77 4 580043207 11.23 1 900009215 3.15 3 2.87 23
2.77 7 580051616 11.23 1 900009216 3.11 3 2.89 28
2.79 4 580053611 9.9 11 900009217 3.13 3 2.91 23
2.79 7 580053612 8.11 11 900009218 3.15 3 900014277 2.85 29
2.81 4 580054547 2.71 12 900009219 4.39 3 2.89 37
2.81 7 580060323 5.3 16 900009220 4.39 3 900014278 2.85 30
580032373 1.35 2 5.5 15 900009221 4.39 3 2.87 22
6.8 50 723689100 4.25 11 900009222 4.39 3 2.89 38
6.12 50 751199100 5.9 40 900009223 4.41 1 2.91 22
6.16 50 900001201 5.7 28 900009224 4.41 1 900014282 6.46 36
580032377 1.35 24 900001242 1.27 10 900009225 4.41 2 6.49 24
580033257 11.15 1 1.29 8 900009226 4.41 6 900014291 3.3 19
580033258 11.15 1 900002253 8.9 1 900009227 4.41 6 900014292 1.19 21
580033301 6.51 16 900002259 8.11 20 900009228 4.41 3 900014293 1.31 16
580033417 5.7 21 900002263 8.11 2 900009229 4.41 7 900015211 4.25 3
580033687 11.19 8 900002265 8.11 2 900009230 4.41 9 900016272 2.5 9
11.30 900002266 8.11 2 900009231 4.41 10 2.5 30
580033689 11.19 10 900002269 8.11 2 900009232 4.41 7 2.13 9
580033718 7.13 10 900003212 8.9 15 4.41 8 2.13 30
8.19 10 900003213 8.9 17 900009234 2.14 35 900016275 2.5 33
9.21 10 900003221 11.3 17 900009239 2.5 31 2.13 33
11.7 20 900003222 11.3 18 2.13 31 900016276 2.5 35
11.9 16 900003231 11.25 10 900009241 2.5 32 2.13 10
580033724 11.15 2 900003245 11.23 7 2.13 32 900016277 2.5 34
580033760 2.9 26 11.23 11 900009246 2.13 34 900016296 6.8 51
2.17 26 11.25 16 900009247 4.41 4 6.12 51
2.104 900003246 11.23 1 900009254 4.15 6.16 51
580034044 6.51 23 900003275 10.5 1 4.25 17 900017242 2.13 34
580034132 4.7 44 900003276 10.5 2 900009255 2.89 900017243 2.6 35
580034356 11.7 6 900003277 10.5 9 6.29 2 2.13 10
11.9 6 900003278 10.5 10 900009260 6.45 23 900017246 2.5 34
580034999 10.7 7 900004209 9.23 1 6.49 23 900017247 2.14 35
580035000 10.7 8 9.25 1 900009261 6.45 23 900017248 2.5 33
580035002 10.7 12 900004214 9.23 1 900009265 2.14 35 2.13 33
580035353 6.37 1 9.25 1 900009276 2.73 900017251 2.5 32
6.49 26 900004216 9.23 2 900009278 2.75 2.13 32
6.51 8 9.25 2 900009297 6.45 20 900017252 2.5 9
580035625 4.31 900004224 9.25 24 6.49 20 2.5 30
580035626 4.37 900004269 8.17 6 900009298 6.45 21 2.13 9
580035782 4.31 24 9.19 6 6.49 21 2.13 30
4.37 22 900005215 10.5 10 900010210 6.53 3 900017255 2.5 31
580035783 4.31 27 900005218 1.25 12 900010215 2.73 12 2.13 31
4.37 25 900008266 4.39 3 900010216 2.75 13 900061100 3.5 17
580035784 4.31 28 900008267 4.39 3 900010217 1.37 32 900094804 5.3 24
4.37 26 900008268 4.39 3 900013201 2.5 34 900094807 5.3 11
580035787 4.31 23 900008269 4.39 3 900013300 3.5 32 900094808 5.3 22
580035788 4.37 21 900008272 6.7 1 900014275 2.85 21 900094816 5.3 8
580035844 11.25 1 6.11 1 2.87 21 900094817 5.3 7
580038264 5.9 1 6.19 2.89 27 900094818 5.3 7
580038265 5.9 2 900008273 6.15 1 2.91 21 900094826 5.3 17
580040370 11.23 1 6.23 900014276 2.85 22 5.5 16

12.18
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
900094827 5.3 24 2.79 3 905974100 3.5 19 10.3 4
900094840 5.3 34 2.81 3 906085100 3.3 17 909902409 3.3 4
5.5 28 902075813 2.73 3 906103700 2.5 28 3.18 10
900094842 5.3 30 2.75 3 2.13 28 909904407 11.27 3
5.5 29 902136801 3.18 6 2.99 909932401 3.3 12
900264101 3.5 2 902136802 3.18 7 906104700 2.5 29 3.5 28
900264102 3.5 2 902136803 3.18 8 906105700 2.5 28 909932405 4.3 32
900264103 3.5 2 902146801 2.89 1 2.101 909932406 4.3 33
900264104 3.5 2 902146802 2.89 3 906106700 2.13 29 909932409 3.3 11
900264105 3.5 2 902146804 2.89 10 2.111 910228400 3.5 10
900647801 6.31 13 2.89 23 906107700 2.13 28 910792100 1.31 14
900870804 5.3 3 902146805 2.87 12 2.97 911330400 10.5 12
900870805 5.3 25 2.89 11 906116700 2.5 14 911605400 4.3 8
900870814 5.3 4 2.91 12 2.13 14 911727400 1.38 40
900870815 5.3 31 902146806 2.87 5 2.107 911982300 4.3 15
5.5 30 2.89 16 906150100 4.3 21 911983300 4.3 7
900870816 5.3 32 2.91 5 906414700 2.5 6 912331302 1.23 9
900937831 6.31 6 902146807 2.89 16 2.13 6 912407300 10.5 11
901349801 3.9 2 2.91 33 2.117 912410300 4.3 3
901349802 3.9 1 902146808 2.89 17 906751701 1.31 1 912445601 4.3 25
901349803 3.9 5 902146810 2.89 20 906934701 1.29 1 4.21
901349804 3.9 3 902146813 2.89 16 906934702 1.29 1 4.25 14
901419801 5.3 1 902146814 2.89 19 906972401 5.3 36 912725601 4.3 9
901419802 5.3 1 902146815 2.89 29 906972402 5.3 37 912725602 4.3 5
901905801 4.21 1 2.91 20 907249703 1.29 1 912824602 3.3 9
4.23 1 902146816 2.89 34 907249704 1.29 1 912825601 3.3 14
901905802 4.21 3 902194801 5.5 1 907323700 2.63 28 912825602 3.3 15
4.23 3 902194802 5.5 1 2.119 912906311 2.121 8
901905803 4.21 2 902194803 5.5 22 907803600 3.5 30 912906332 2.121 9
901905806 4.23 2 5.5 26 3.9 912940602 3.5 7
901905851 4.21 12 902194804 5.5 3 907829602 3.5 6 912940603 3.5 7
901905852 4.21 13 902194805 5.5 6 907829603 3.5 6 913067600 4.3 1
4.23 12 902194806 5.5 6 908076100 3.3 20 913151603 1.31 6
901945802 4.21 2 902194807 5.5 7 3.5 29 913187600 4.39 2
901945805 4.21 11 902194808 5.5 8 908134700 4.3 913189600 4.39 2
4.23 11 902194809 5.5 9 909019302 4.3 13 913200600 3.11 2
902075802 2.73 11 902194810 5.5 10 909019303 3.5 1 3.13 2
902075803 2.75 11 902194811 5.5 20 4.3 13 3.15 2
902075804 2.73 6 902661701 3.3 5 909019304 3.5 1 3.17 2
902075805 2.75 6 902976700 3.9 6 909882404 1.31 17 913214601 1.37 17
902075806 2.73 9 904165100 5.3 35 8.21 26 913214602 1.37 17
902075807 2.73 8 5.5 34 8.23 26 913270600 3.11 2
2.75 8 904583101 3.5 34 909882405 1.25 9 3.13 2
902075808 2.73 21 904583102 3.5 34 7.7 8 3.15 2
902075809 2.75 9 904583103 3.5 34 8.11 16 3.17 2
902075810 2.73 4 905640701 1.27 1 8.21 16 913271600 3.11 2
2.75 4 905640702 1.27 1 8.23 16 3.13 2
902075811 2.73 7 905645701 1.25 1 8.23 39 3.15 2
902075812 2.73 2 905645703 1.25 1 9.9 16 3.17 2
2.75 2 1.25 1 9.23 29 913393100 3.5 14
2.77 3 905645704 1.25 1 9.25 32 913400600 5.7 26

12.19
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
913401600 5.7 27 915969602 3.3 15 924307401 5.5 35 6.16 47
913839600 6.53 1 916296601 4.3 25 924307402 5.5 36 929810300 6.29 16
914032603 3.15 1 4.21 924749401 6.7 18 930101905 2.63 27
914032606 3.15 1 4.25 14 6.11 18 930101907 2.9 40
914032609 3.15 1 916296604 4.3 25 6.15 18 2.17 40
914032610 3.11 1 4.23 924749402 6.7 18 930102905 6.51 14
914032611 3.17 1 916667300 4.3 26 6.11 18 930102906 2.9 3
914032612 3.13 1 918687300 3.5 20 6.15 18 2.17 3
914032613 3.15 1 919921300 3.3 18 925212300 6.53 7 931005906 3.3 3
914032614 3.11 1 920625400 4.25 18 925486300 1.37 30 931013904 1.31 34
914032615 3.17 1 920652400 1.37 27 1.38 37 931015909 10.5 3
914032616 3.13 1 920654402 1.37 2 925504300 3.3 9 931017904 4.3 16
914032617 3.15 1 920671400 1.37 3 925509300 1.37 31 931018903 11.3 7
914032618 3.11 1 920674402 1.37 28 925743300 3.5 35 931701910 11.17 12
914032619 3.17 1 920802300 3.3 10 925744301 3.5 36 932107911 9.25 13
914032620 3.13 1 920826400 1.37 21 925744302 3.5 36 932116908 4.3 17
914032621 3.15 1 920829400 1.37 20 925744303 3.5 36 932118908 4.3 10
914032622 3.11 1 920864401 3.5 8 925763300 3.3 4 932200902 4.7 32
914032623 3.17 1 920989400 6.45 1 925842300 2.21 33 932200905 8.21 18
914032624 3.13 1 6.49 1 2.25 6 8.23 18
914032625 3.11 1 920990400 6.45 2 926341303 2.5 26 932200909 1.32 59
914032626 3.17 1 6.49 2 2.9 20 932201904 4.5 11
914032627 3.13 1 920991400 6.45 10 2.13 26 4.7 11
914032651 4.39 1 6.49 10 2.17 20 932728907 1.35 5
914032652 4.39 1 920992400 6.45 11 2.93 1 937100902 2.5 20
914032653 4.39 1 6.49 11 926341304 2.5 26 2.9 14
914032654 4.39 1 921030403 5.3 23 2.9 20 2.13 20
914032655 4.39 1 5.5 21 2.13 26 2.17 14
914032656 4.39 1 5.10 53 2.17 20 937100904 2.9 29
914032657 4.39 1 921030404 5.3 23 2.93 1 2.17 29
914032658 4.39 1 5.5 21 926341305 2.5 26 937100905 7.15 11
914133600 4.43 1 5.10 53 2.9 20 7.17 12
914170600 2.63 15 921057300 4.3 23 2.13 26 937501905 4.3 18
2.65 15 921777400 6.45 16 2.17 20 937501907 4.3 12
2.67 13 6.49 16 2.93 1 937701920 1.37 23
2.95 921787300 4.3 34 926341306 2.5 26 1.37 23
914446600 11.17 21 921949300 3.3 13 2.9 20 939801906 4.3 31
914654614 3.3 21 922049401 3.5 25 2.13 26 940004902 2.5 18
5.3 922146401 3.18 6 2.17 20 940004903 2.21 7
914654615 3.3 22 922202400 11.17 21 2.93 1 2.23 28
5.3 922412401 1.35 1 926363300 1.37 30 940101908 1.38 39
915235100 3.3 6 922412402 1.35 1 926640300 5.3 38 940400908 1.35 25
915315603 1.31 6 922904901 3.3 7 927113300 5.3 39 940600905 2.6 39
915545605 3.3 22 922904904 3.3 8 927271300 11.17 23 940600907 5.9 47
5.5 3.5 33 928402300 1.35 23 940800902 3.5 18
915545606 3.3 21 923095302 3.5 26 928728300 11.19 23 940800907 3.3 16
5.5 923125300 3.5 9 929049300 5.9 15 950430912 4.3 11
915649601 1.37 18 923688300 1.27 7 929150300 5.5 37 950513903 3.5 21
915649602 1.37 18 923901300 5.9 15 929151300 5.5 38 950513905 3.5 13
915941602 3.3 9 924043300 1.37 27 929758300 6.8 47 950520915 4.3 6
915969601 3.3 14 924044302 1.37 28 6.12 47 953701907 4.3 19

12.20
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
954511913 3.9 4 958506995 4.3 35 959100911 4.3 4

12.21
NOTES

12.22
SECTION 13

13 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 13
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 13.2


TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 13.2

13.1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on that
investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS parts identification, Service Maintenance Manuals


which provide service and overhaul procedures and
HOW TO ORDER SERVICE PARTS additional copies of the Operating Manual can be
obtained from your Yale Industrial Truck Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and SERVICE MAINTENANCE MANUAL-
at the least possible cost, the following is the correct PART NO. 524139115
procedure to use to order replacement parts.
OPERATING MANUAL-
WHEN ORDERING PARTS PART NO. 524142952

Contact your authorized Yale Industrial Truck Dealer To provide instructions for safely operating and
giving them the following information: servicing Yale Industrial Trucks, each truck is
equipped with an operators manual. It describes
1. Your Purchase order number. various operating techniques and safety warnings
2. Complete addresses for sending the invoice and to the operator. It contains a guide to safe
parts. maintenance practices and recommended schedules
3. Tell us how you want your parts sent. If we do not for maintenance. If the operators manual is missing
get this information, we will send the parts using from any Yale Industrial Truck, it should be replaced.
the lowest priced method. Replacement copies are available for a nominal fee
4. Correct part number(s) and description(s). Use from your Yale Dealer.
your parts manual as a reference.
5. Model and serial number of the truck. For additional information or assistance in obtaining
these user support publications see your Yale Industrial
TECHNICAL SERVICE PUBLICATIONS Truck Dealer or contact:

Technical literature, with detailed information, is Yale Europe Materials Handling Limited
available at a nominal fee to assist users to effectively Flagship House, Reading Road North
maintain Yale Industrial Trucks in a safe, useful Fleet, Hampshire GU138 HR United Kingdom
condition. Part Manuals with complete replacement

13.2
Yale Europe Materials Handling Limited
Flagship House, Reading Road North
Fleet, Hampshire GU13 8HR United Kingdom
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702 504250784

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