Parts 3120741 12-14-15 ANSI English
Parts 3120741 12-14-15 ANSI English
Parts 3120741 12-14-15 ANSI English
4 800A/800AJ 3120741
3120741 800A/800AJ 5
6 800A/800AJ 3120741
TABLE OF CONTENTS
SECTION 1 - FRAME........................................................................................................................................................................... 9
3120741 800A/800AJ 7
TABLE OF CONTENTS
FIGURE 4-13. CONTROLLER ASSEMBLY (DRIVE AND STEER) (WITH ADE SYSTEM) (SERVICE REPLACEMENT) (SN
0300064432 through 0300069000) ............................................................................................................................................... 188
FIGURE 4-14. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ........................................................................................ 190
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SECTION 1 - FRAME
SECTION 1 - FRAME
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FIGURE 1-1. AXLE AND STEERING INSTALLATION
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SECTION 1 - FRAME
FIGURE 1-1. AXLE AND STEERING INSTALLATION
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SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
131 4568514 2 Spacer, Tube (SN 0300068040 through 0300069000)
Ref STEERING INSTALLATIONS
0258287 Ref Steering Installation 2WS F
0258909 Ref Steering Installation 4WS (Rear Steering Typical / Double Qty A
Listed for 4WS)
1001137261 Ref King Pin Kit A
Ref Note: Before ordering king pin kit, verify that machines is
equipped with the original components (king pin with 4 bolt
holes) or service kit components (king pin with 8 bolt holes).
If the king pin hole in the axle measurement exceeds 2.252in
OD or is elongated, use King Pin Kit p/n 1001137261.
201 0100011 AR Compound, Locking
202 0362726 1 Tie-Rod
203 0641608 14 Bolt 3/8in-16NC x 1in
205 0962224 4 Bearing
206 0962152 2 Bearing
208 Ref Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
208 1683605 NLA Steer Cylinder Assembly 2WS - Original Equipment (Use p/n
1683740)
208 1683740 2 Steer Cylinder Assembly 2WS - Service Replacement
208 1683740 2 Steer Cylinder Assembly 4WS
211 3422701 2 Pin, Steer, Spindle Attach
212 3422702 2 Pin, Tie-Rod
214 3841143 6 Shaft, Keeper 3/8in x 3in
215 4130357 1 Spindle Weldment (Right Side)
216 4130358 1 Spindle Weldment (Left Side)
217 4740111 4 Washer, Special
219 4740463 2 Washer, Thrust
220 4740473 2 Washer, Special
222 4740256 2 Washer, Thrust
223 3422753 4 Kingpin
224 3422754 2 Pin, Attach
Ref HUB INSTALLATION (2WD ONLY) OPTIONS:
0258288 Ref Hub Installation (2WD Only) (Prior to SN 0300056875) C
0270209 Ref Hub Installation (2WD Only) (SN 0300056875 through B
0300069000)
303 0682016 16 Bolt 5/8in-16NC x 2in (Grade 8)
306 2780229 2 Hub Assembly (See Items 401-412 for Breakdown)
308 3300007 20 Lugnut
2780229 Ref HUB ASSEMBLY (2WD ONLY) A
401 7017052 2 Spindle (1 per Assembly)
402 7017053 2 Housing (1 per Assembly)
403 7010404 2 Cup, Bearing - Inner (1 per Assembly)
404 7010405 2 Cone, Bearing - Inner (1 per Assembly)
405 7017056 2 Cup, Bearing - Outer (1 per Assembly)
406 7017055 2 Cone, Bearing - Outer (1 per Assembly)
407 7010406 2 Seal, Lip (1 per Assembly)
408 7000265 20 Stud (10 per Assembly)
409 7017054 2 Dust Cap (1 per Assembly)
410 7017051 2 Washer, Special (1 per Assembly)
411 7017057 2 Washer, Tanged (1 per Assembly)
412 7017058 2 Nut, Bearing (1 per Assembly)
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SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
501 Ref FRAME WELDMENT OPTIONS:
501 Ref Frame Weldment - 2WD/2WS with Pneumatic Tires Options:
501 2360461 1 Frame Weldment - 2WD/2WS with Pneumatic Tires (Prior to SN
0300068040)
501 2360587 1 Frame Weldment - 2WD/2WS with Pneumatic Tires (SN
0300068040 through 0300068373)
501 2360600 1 Frame Weldment - 2WD/2WS with Pneumatic Tires (SN
0300068374 through 0300069000)
501 Ref Frame Weldment - 2WD/2WS with Foam-Filled Tires Options:
501 2360488 1 Frame Weldment - 2WD/2WS with Foam-Filled Tires (Prior to
SN 0300068040)
501 2360588 1 Frame Weldment - 2WD/2WS with Foam-Filled Tires (SN
0300068040 through 0300068373)
501 2360601 1 Frame Weldment - 2WD/2WS with Foam-Filled Tires (SN
0300068374 through 0300069000)
501 Ref Frame Weldment - 4WD/2WS with Pneumatic Tires Options:
501 2360489 1 Frame Weldment - 4WD/2WS with Pneumatic Tires (Prior to SN
0300068040)
501 2360589 1 Frame Weldment - 4WD/2WS with Pneumatic Tires (SN
0300068040 through 0300068373)
501 2360602 1 Frame Weldment - 4WD/2WS with Pneumatic Tires (SN
0300068374 through 0300069000)
501 Ref Frame Weldment - 4WD/2WS with Foam-Filled Tires Options:
501 2360490 1 Frame Weldment - 4WD/2WS with Foam-Filled Tires (Prior to
SN 0300068040)
501 2360590 1 Frame Weldment - 4WD/2WS with Foam-Filled Tires (SN
0300068040 through 0300068373)
501 2360603 1 Frame Weldment - 4WD/2WS with Foam-Filled Tires (SN
0300068374 through 0300069000)
501 Ref Frame Weldment - 4WD/4WS with Pneumatic Tires Options:
501 2360502 1 Frame Weldment - 4WD/4WS with Pneumatic Tires (Prior to SN
0300068040)
501 2360592 1 Frame Weldment - 4WD/4WS with Pneumatic Tires (SN
0300068040 through 0300069000)
501 Ref Frame Weldment - 4WD/4WS with Foam-Filled Tires Options:
501 2360494 1 Frame Weldment - 4WD/4WS with Foam-Filled Tires (Prior to
SN 0300068040)
501 2360591 1 Frame Weldment - 4WD/4WS with Foam-Filled Tires (SN
0300068040 through 0300069000)
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FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
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FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS
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SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
0300069000)
0258397 Ref IN385/65D19.5 (15 x 19.5) Foam-Filled (Prior to SN B
0300068040)
0270886 Ref 15-625 Foam-Filled (SN 0300068040 through 0300069000) A
0258398 Ref IN445/55D19.5 (18 x 19.5) Pneumatic A
0258399 Ref IN445/55D19.5 (18 x 19.5) Foam-Filled (Prior to SN B
0300068040)
0270888 Ref 18-625 Foam-Filled (SN 0300068040 through 0300069000) A
0258323 2 IN385/65D19.5 (15 x 19.5) Pneumatic Left Side (Prior to SN
0300068040)
0271083 2 15-625 Pneumatic Left Side (SN 0300068040 through
0300069000)
0272334 2 15-625 Pneumatic/TS Left Side (SN 0300066290 through
0300069000)
0258324 2 IN385/65D19.5 (15 x 19.5) Pneumatic Right Side (Prior to SN
0300068040)
0271084 2 15-625 Pneumatic Right Side (SN 0300068040 through
0300069000)
0272333 2 15-625 Pneumatic/TS Right Side (SN 0300066290 through
0300069000)
0258327 2 IN385/65D19.5 (15 x 19.5) Foam-Filled Left Side (Prior to SN
0300068040)
0271085 2 15-625 Foam-Filled Left Side (SN 0300068040 through
0300069000)
0258328 2 IN385/65D19.5 (15 x 19.5) Foam-Filled Right Side (Prior to SN
0300068040)
0271086 2 15-625 Foam-Filled Right Side (SN 0300068040 through
0300069000)
0258330 2 IN445/55D19.5 (18 x 19.5) Pneumatic Left Side
0258331 2 IN445/55D19.5 (18 x 19.5) Pneumatic Right Side
0258333 2 IN445/55D19.5 (18 x 19.5) Foam-Filled Left Side (Prior to SN
0300068040)
0271090 2 18-625 Foam-Filled Left Side (SN 0300068040 through
0300069000)
0258334 2 IN445/55D19.5 (18 x 19.5) Foam-Filled Right Side (Prior to SN
0300068040)
0271091 2 18-625 Foam-Filled Right Side (SN 0300068040 through
0300069000)
Ref Note: Assemblies may require ballast/foam filling to
manufacturer's specifications prior to installing on a
machine. Refer to Operation and Safety or Service and
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire and wheel assembly, otherwise,
purchase complete assembly,
201 Ref Decal Options:
201 1702701 1 95PSI IN385/65D19.5 (15 x 19.5 Tires)
201 1702739 1 85PSI IN445/55D19.5 (18 x 19.5 Tires)
202 Ref Tire Options:
202 4520204 1 IN385/65D19.5 (15 x 19.5)
202 4520252 1 15-625
202 4520205 1 IN445/55D19.5 (18 x 19.5)
202 4520253 1 18.625
203 4640113 1 Valve, Air
204 Ref Rim, Wheel Options:
204 4860148 1 11.75 x 19.5
204 4860224 1 13 x 24.5
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SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
204 4860188 1 14 x 19.5
204 4860225 1 15 x 24.5
205 1120552 1 Cap Valve Stem (Green) (with Sealant Only)
206 1300019 AR Chemical, Tire Sealant (Green) (with Sealant Only)
207 1705364 1 Decal - Tire Sealant (with Sealant Only)
0256196 Ref WHEEL COVER INSTALLATION (OPTIONAL) 2-A
301 1670776 4 Cover, Wheel
302 0641550 20 Bolt 5/16in - 18NC x 6-1/4in
303 0100011 AR Compound, Locking
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FIGURE 1-3. DRIVE BRAKE ASSEMBLY
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FIGURE 1-3. DRIVE BRAKE ASSEMBLY
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SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLIES
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FIGURE 1-4. DRIVE HUB ASSEMBLIES
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SECTION 1 - FRAME
ITEM PART NUMBER QTY DESCRIPTION REV
14 Ref Spacer, Input Options:
14 Not Required 0 Spacer, Input 2WD
14 7017046 1 Spacer, Input 4WD
15 7000287 4 Thrustwasher
16 7000288 2 Thrustwasher
17 7000289 12 Bolt 3/8in-16NC x 2-1/2in (Grade 8)
19 7000290 1 Coupling
20 7017047 2 Pin, Dowel
21 Ref Thrustwasher Options:
21 7017050 1 Thrustwasher 2WD
21 Not Required 0 Thrustwasher 4WD
25 7017068 1 Seal Kit (Includes Items 1B, 1I, 5, 6F, 6G, 15 & 16)
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SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY
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SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY
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SECTION 1 - FRAME
FIGURE 1-6. DRIVE VALVES INSTALLATIONS
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FIGURE 1-6. DRIVE VALVES INSTALLATIONS
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SECTION 2 - TURNTABLE
SECTION 2 - TURNTABLE
3120741 800A/800AJ 29
SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
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SECTION 2 - TURNTABLE
FIGURE 2-1. CONTROL VALVES INSTALLATIONS
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SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
24 Ref Valve Assembly (Jib Control) Options: (See ACCESSORY
VALVE ASSEMBLY for Breakdown)
24 Not Required 0 Valve Assembly (Jib Control) 800A
24 4640921 1 Valve Assembly (Jib Control) 800AJ
25 Ref Harness Assembly (Jib Control) Options (Not Shown - See
ELECTRICAL SECTION for Breakdown):
25 Not Required 0 Harness Assembly (Jib Control) 800A
25 4921927 1 Harness Assembly (Jib Control) 800AJ
26 Ref Valve Assembly (4WS Control) Options:
26 Not Required 0 Valve Assembly 2WS
26 4640922 1 Valve Assembly 4WS (See ACCESSORY VALVE ASSEMBLY
for Breakdown)
27 Ref Harness Assembly (4WS Control) Options (Not Shown - See
ELECTRICAL SECTION for Breakdown):
27 Not Required 0 Harness Assembly 2WS
27 4921928 1 Harness Assembly 4WS
28 4420060 2 in/5cm Tape, Double Sided
0258410 Ref TILT INDICATOR INSTALLATION (MACHINES WITHOUT ADE B
SYSTEM ONLY)
101 4360417 1 Indicator, Tilt
102 0140001 1 Horn
103 0641406 3 Bolt 1/4in-20NC x 3/4in
104 4711400 5 Flatwasher 1/4in Narrow
105 3311405 3 Locknut 1/4in-20NC
0258670 Ref AUXILIARY PUMP INSTALLATION B
Ref Note: Original Equipment pump may have been replaced with
various Service Replacement pump. Identify component
before ordering parts.
201 Ref Auxiliary Pump Assembly Options:
201 3600287 NLA Auxiliary Pump Service Kit (Original Equipment) (Use p/n
1001143191)
201 1001091424 NLA Auxiliary Pump Service Kit (Original Equipment) (Use p/n
1001143191)
201 Ref Service Parts for Fenner Brand (p/n 3600287 pump)
201 7016779 1 Replacement Motor Assembly (p/n 3600287 pump)
201 7016781 1 Brush Kit - 7016779 Motor
201 7016780 1 Replacement Pump Assembly (p/n 3600287 pump)
201 7016785 1 Seal Kit - 7016780 Pump
201 7016782 1 Coupling, Pump/Motor (p/n 3600287 pump)
201 7016783 1 Pump Mounting Kit (p/n 3600287 pump)
201 7016784 1 Relief Valve Assembly (p/n 3600287 pump)
201 3600458 NLA Auxiliary Pump Assembly (Service Replacement) (Use p/n
1001137460)
201 Ref Service Parts for Haldex Brand (p/n 3600458 pump) (Service
Replacement)
201 70001059 1 Replacement Motor Assembly (p/n 3600458 pump)
201 See Note 1 Pump (p/n 1001137460 pump) (Note: Not Available for
Purchase)
201 70001069 1 Seal Kit, Pump (p/n 3600458 pump)
201 70001068 1 Motor/Coupling Kit (p/n 3600458 pump)
201 70001067 1 Valve, Logic (p/n 3600458 pump)
201 1001137460 1 Auxiliary Pump Assembly (Service Replacement)
201 Ref Service Parts for Bucher Brand (p/n 1001137460 pump)
(Service Replacement)
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SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
201 70003992 1 Replacement Motor Assembly (p/n 1001137460 pump)
201 See Note 1 Pump (p/n 1001137460 pump) (Note: Not Available for
Purchase)
201 70003983 1 Base Assembly (p/n 1001137460 pump)
201 70003993 1 Seal Shaft - 70003983 Base Assembly
201 70003989 1 Valve, Logic (p/n 1001137460 pump)
201 70003990 1 Relief Valve (p/n 1001137460 pump)
202 0902415 1 Bracket, Pump Mounting
203 0641610 3 Bolt 3/8in-16NC x 1-1/4in
204 4751600 3 Flatwasher 3/8in
205 0641506 4 Bolt 5/16in-18NC x 3/4in
206 4711500 4 Flatwasher 5/16in Narrow
207 0100011 AR Compound, Locking
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SECTION 2 - TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
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SECTION 2 - TURNTABLE
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY
3120741 800A/800AJ 35
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
23 7018994 1 Control Valve Assembly (Main)
23 7012773 1 Seal Kit - 7018994 Valve
23A 7012772 1 Coil
23A 7018912 1 Nut
23B 7018993 1 Plug
24 Ref Cartridge without Coil Options:
24 7017414 1 4641034 & 4641093 Valves (was p/n 7017475) (Prior to SN
0300041275)
24 7017414 1 4641099 Valve (SN 0300041275 through 0300069000)
24 2900708 1 Seal Kit - 7017414 Cartridge
24 7012901 1 Seal Kit - 7017475 Cartridge
24 7000645 1 Coil - 7017414 Valve Only
24 7012943 1 Coil - 7017475 Valve Only
25 Ref Cartridge, Flow Regulator (Main) Options:
25 7021601 1 4641034 Valve (was p/n 7017476) (Prior to SN 0300040142)
25 7021601 1 4641093 & 4641099 Valves (SN 0300040142 through
0300069000)
25 7017477 1 Seal Kit - 7021601 Cartridge
26 70000579 1 Control Valve Assembly (Main Tele) (was p/n 7012766)
Ref Note: Refer to Vendor P/N on Valve Nameplate before
ordering Parts. P/N 7012766 is RR00567495 or
R900567495. P/N 70000579 is R900930080.
26 Ref Seal Kit Options:
26 7012769 1 7012766 Valve
26 70000583 1 70000579 Valve
26A Ref Coil Options:
26A 7012772 1 7012766 Valve (Was p/n 7012768)
26A 70000582 1 70000579 Valve
26A Ref Nut, Coil Options:
26A 7018912 1 7012766 Valve
26A 70000580 1 70000579 Valve
27 70001976 1 Control Valve Assembly (Tower Tele) (was p/n 7012770)
27 7012773 1 Seal Kit - 7012770 Valve
27A 7012772 2 Coil
27A 7018912 2 Nut
28 70001976 1 Control Valve Assembly (Platform Level) (was p/n 7012770)
28 7012773 1 Seal Kit - 7012770 Valve
28A 7012772 2 Coil
28A 7018912 2 Nut
29 70001976 1 Control Valve Assembly (Platform Rotate) (was p/n 7012770)
29 7012773 1 Seal Kit - 7012770 Valve
29A 7012772 2 Coil
29A 7018912 2 Nut
30 70001976 1 Control Valve Assembly (Tower Lift) (was p/n 7012770)
30 7012773 1 Seal Kit - 7012770 Valve
30A 7012772 2 Coil
30A 7018912 2 Nut
31 7012989 1 Cartridge, Flow Regulator (Platform Rotate)
31 7012953 1 Seal Kit - 7012989 Cartridge
32 7012774 1 Control Valve Assembly (Front Steer)
32 7012773 1 Seal Kit - 7012774 Valve
32A 7012772 2 Coil
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SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
32A 7018912 2 Nut
33 Ref Valve, Sandwich (Platform Rotate) Options:
33 Not Required 0 4641034 & 4641093 Valves (Prior to SN 0300041275)
33 7021310 1 4641099 Valve (SN 0300041275 through 0300069000)
33 7018945 2 O-Rings, Replacement - 7021310 Valve
34 7017478 1 Cartridge, Check Valve (Main Pressure)
34 7017477 1 Seal Kit - 7017478 Cartridge
35 7012941 1 Cartridge without Coil (Main Dump)
35 7010543 1 Seal Kit - 7017452 Cartridge
35 7012944 1 Coil
36 7017428 1 Cartridge, Relief Valve (Tower Tele)
36 7012998 1 Seal Kit - 7017428 Cartridge
37 7018942 28 Capscrew #10-24NC x 2in
38 7018951 4 Capscrew 1/4in-20NC x 1-1/2in
39 7021311 4 Capscrew #10-24NC x 4-1/2in
40 See Note 1 Valve, Check (Platform Rotate) (4641034 Valve Only) (Note:
Not Available for Purchase)
40 7018945 2 O-Ring (Platform Rotate) (4641034 Valve Only)
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SECTION 2 - TURNTABLE
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
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SECTION 2 - TURNTABLE
FIGURE 2-3. ACCESSORY VALVE ASSEMBLY
3120741 800A/800AJ 39
SECTION 2 - TURNTABLE
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (Prior to SN 0300068040)
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SECTION 2 - TURNTABLE
FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATIONS (Prior to SN 0300068040)
3120741 800A/800AJ 41
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
205 1260017 9 in/23cm Chain
0255316 Ref REMOTE BEARING LUBE INSTALLATION 2
301 2751095 1 Hose, Grease
302 2180344 2 Fitting, Bulkhead
303 2160003 2 Fitting, Grease Elbow
304 2220063 2 Fitting, Elbow
305 2751032 1 Hose, Grease
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SECTION 2 - TURNTABLE
FIGURE 2-5. TURNTABLE AND SWING DRIVE INSTALLATIONS (SN 0300068040 through
0300069000)
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SECTION 2 - TURNTABLE
FIGURE 2-5. TURNTABLE AND SWING DRIVE INSTALLATIONS (SN 0300068040 through
0300069000)
3120741 800A/800AJ 45
SECTION 2 - TURNTABLE
FIGURE 2-6. SWING HUB ASSEMBLY (Prior to SN 0300068040)
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SECTION 2 - TURNTABLE
FIGURE 2-6. SWING HUB ASSEMBLY (Prior to SN 0300068040)
3120741 800A/800AJ 47
SECTION 2 - TURNTABLE
FIGURE 2-7. SWING BRAKE ASSEMBLY (Prior to SN 0300068040)
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SECTION 2 - TURNTABLE
FIGURE 2-7. SWING BRAKE ASSEMBLY (Prior to SN 0300068040)
3120741 800A/800AJ 49
SECTION 2 - TURNTABLE
FIGURE 2-8. SWING MOTOR ASSEMBLY (Prior to SN 0300068040)
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SECTION 2 - TURNTABLE
FIGURE 2-8. SWING MOTOR ASSEMBLY (Prior to SN 0300068040)
3120741 800A/800AJ 51
SECTION 2 - TURNTABLE
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (SN 0300068040 through 0300069000)
52 800A/800AJ 3120741
SECTION 2 - TURNTABLE
3120741 800A/800AJ 53
SECTION 2 - TURNTABLE
FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY (SN 0300068040 through 0300069000)
54 800A/800AJ 3120741
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
7024707 Ref MOTOR ASSEMBLY
101 7024454 5 Bolt
102 7024459 1 Cover, End
103 See Note NSS Seal, Commutator (Note: Use Item 125)
104 See Note NSS Seal, Ring (Note: Use Item 125)
105 7024453 1 Commutator and Ring Assembly
106 7024453 1 Ring
107 7024379 1 Manifold
108 7024455 1 Rotor Set
109 7024380 1 Plate, Wear
110 7024456 1 Link, Drive
112 7024458 1 Shaft, Coupling
113 7004042 1 Bushing, Bronze
114 7004043 1 Washer, Thrust
115 7004044 1 Bearing, Thrust
116 See Note NSS Seal, Inner (Note: Use Item 125)
117 See Note NSS Washer, Back-up (Note: Use Item 125)
118 7024457 1 Housing
119 7004046 1 Bearing
120 See Note NSS Seal (Note: Use Item 125)
121 7010795 1 Plug, O-Ring
125 7024396 1 Seal Kit, Motor (Includes Items 103, 104, 116,117 & 120)
7024702 Ref BRAKE ASSEMBLY
201 7024189 1 Shaft
202 7024702 1 Housing (Note: Not Available for Purchase)
203 See Note NSS Plate, Friction (Note: Use Item 231C)
204 See Note NSS Plate, Pressure (Note: Use Item 231C)
205 7000731 1 Gasket
206 See Note NSS Plate, Outer (Note: Use Item 231C)
207 See Note 1 Gasket (Note: Use Item 230, 231C or 231D)
208 7024191 1 Cylinder
209 7024192 1 Piston
210 See Note NSS Bearing, Ball (Note: Use Item 231D)
211 See Note NSS Ring, Retaining (Note: Use Item 231D)
212 See Note NSS Seal, Shaft (Note: Use Item 231D)
213 See Note 6 Capscrew (Note: Not Available for Purchase)
214 See Note 6 Lockwasher (Note: Not Available for Purchase)
215 See Note NSS O-Ring (Note: Use Item 230)
216 See Note NSS Ring, Back-up (Note: Use Item 230)
217 See Note NSS O-Ring (Note: Use Item 230)
218 See Note NSS Ring, Back-up (Note: Use Item 230)
219 7024190 2 Pin, Dowel
220 See Note 1 Plug (Note: Not Available - Purchase Locally)
221 See Note 1 Plug (Note: Not Available - Purchase Locally)
222 See Note NSS Spring (Natural) (Note: Use Item 231B)
223 See Note NSS Spring (Blue) (Note: Use Item 231B)
230 7024194 1 Seal Kit, Brake (Includes Items 205, 207 & 215-218)
231 Ref Repair Kit, Brake Options:
231A 7024195 NLA Spring Kit (Includes 12 Natural Colored Springs) (Use Item 231B)
231B 7024196 1 Spring Kit (Includes 12 Blue and 12 Natural Colored Springs)
231C 7024193 1 Friction Disc Kit (Includes Items 203, 204, 206 & 207)
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SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
231D 7024197 1 Bearing Kit (Includes Items 207 & 210-212)
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SECTION 2 - TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION
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SECTION 2 - TURNTABLE
FIGURE 2-10. DEUTZ ENGINE INSTALLATION
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SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
28 2720398 2 Hose, Oil Cooler
29 1703162 2 Nameplate - Fan Caution
30 1320016 4 Clamp, Hose
31 2901392 1 Throttle Mounting Kit (Prior to SN 0300064432)
31A 7008833 1 Bracket, Throttle
31B 7008835 1 Coupling, Ball Joint
31C 7008836 1 Spring
31D 7023340 AR Screw, Shoulder 3/8in x 3/8in (Not Shown)
32 2220451 2 Fitting, Straight
34 Ref Bracket, Control Module Mounting Options:
34 0902243 1 Bracket, Control Module Mounting (Prior to SN 0300040385)
34 0902511 1 Bracket, Control Module Mounting (SN 0300040385 through
0300064432)
35 0641818 AR Bolt 1/2in-13NC x 2-1/4in
36 3311805 4 Locknut 1/2in-13NC
37 0641610 AR Bolt 3/8-16NC x 1-1/4in
38 3311605 22 Locknut 3/8in-16NC x 1-1/4in
39 4751600 44 Flatwasher 3/8in
40 0701414 6 Bolt 1/4in-20NC x 3/4in
41 4891800 2 Washer, Hardened 1/2in
42 0641407 AR Bolt 1/4in-20NC x 7/8in
43 4751400 AR Flatwasher 1/4in
44 3311405 AR Locknut 1/4in-20NC
45 0721005 2 Bolt #10-24NC x 5/8in (Prior to SN 0300064432)
46 3321005 2 Locknut #10-24NC (Prior to SN 0300064432)
47 4751000 2 Flatwasher #10 (Prior to SN 0300064432)
48 1320022 6 Clamp, Hose
49 2220273 2 Fitting, Reducer
50 2180536 1 Fitting, Straight
51 2220313 1 Fitting, Elbow
52 2750532 6 ft/1.83m Hose 3/8in
53 2220250 1 Fitting, Reducer
54 2220459 1 Fitting, Elbow
55 2720271 15 ft/4.6m Hose 3/16in
56 0641812 4 Bolt 1/2in-13NC x 1-1/2in
57 0100020 AR Sealant, Thread
58 0100011 AR Compound, Locking
60 Ref Coupling, Rubber Intake Options:
60 2720351 6 in/15cm Coupling, Rubber Intake (Prior to SN 0300067970)
60 2720449 1 Coupling, Rubber Intake (SN 0300067970 through
0300069000)
61 0700808 4 Bolt, Metric M8 x 16mm
62 0060033 NLA Actuator Assembly (Use p/n 2910000) (See ELECTRICAL
SECTION for Breakdown) (Prior to SN 0300064432)
63 0641508 3 Bolt 5/16in-18NC x 1-1/4in
64 3900272 3 Capscrew, Button Head 5/16in-18NC x 1-3/4in
65 2720434 1 Elbow, Rubber
66 4845395 1 Air Intake Adapter Weldment
67 0641510 3 Bolt 5/16in-18NC x 1-1/4in
68 3311505 AR Locknut 5/16in-18NC
69 0961986 2 Bushing, Flanged
70 2901609 1 Battery Cable Kit
60 800A/800AJ 3120741
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
70A 7016800 1 Cable, Battery (Red)
70B 7016809 1 Cable, Battery (Black)
70C 7016802 1 Cable (Red)
70D 7016803 1 Cable (Red)
70E 7016824 1 Cable (Red)
70F 7016825 1 Cable (Black)
71 4460611 1 Terminal, Battery Jumper Post
72 4360294 1 Breaker, Circuit - 30 Amp (Prior to SN 0300064432)
73 1320222 1 J-Clip 3/8in
74 1320223 3 J-Clip 1/2in
75 0641606 3 Bolt 3/8in-16NC x 3/4in
76 3422532 1 Pin, Hitch
77 3790044 1 O-Ring
78 3960407 1 Gasket
79 4791400 4 Starwasher 1/4in
80 0701012 4 Bolt, Metric M10 x 25mm
81 0701015 4 Bolt, Metric M10 x 35mm
82 0642010 1 Bolt 5/8in-11NC x 1-1/4in
83 4752000 1 Flatwasher 5/8in
84 1701505 1 Decal - Diesel (Not Shown - Located on Hood)
85 2720058 16 ft/4.9m Hose
86 2220794 1 Fitting, Barbed
87 4711600 3 Flatwasher 3/8in Narrow
88 1320031 2 Clamp (Prior to SN 0300042682 Only)
89 3200362 2 Mount, Rubber Engine (Front)
90 4711400 1 Flatwasher 1/4in Narrow
91 3960468 1 Seal, Foam Gasket
92 3960469 1 Seal, Foam Gasket
93 0641608 14 Bolt 3/8in-16NC x 1in
94 4060805 7 in/18cm Flex-Trim 1/4in
95 4060804 16 in Flex-Trim 3/16in
/40cm
96 1060637 1 Lanyard
97 0641808 2 Bolt 1/2in-13NC x 1in
98 3311801 1 Nut 1/2in-13NC
99 4751800 1 Flatwasher 1/2in
100 3380429 1 Panel, Rubber
101 3539957 2 Plate, Hold Down
102 1320131 2 Clamp (Prior to SN 0300042682 Only)
103 Ref Tuning Tube Weldment Options:
103A 4845394 1 Tuning Tube Weldment (Prior to SN 0300042682)
103B 4567815 1 Tuning Tube Weldment (SN 0300042682 through
0300069000)
104 2720423 1 Hose (Prior to SN 0300042682 Only)
105 0641826 2 Bolt 1/2in-13NC x 3-1/4in
106 4740274 4 Washer, Snubbing
107 1320258 1 Clamp (Not Shown - Located in Center of Turntable) (SN
0300042829 through 0300052924)
108 0641810 1 Bolt 1/2in-13NC x 1-1/4in (Not Shown - Used with Item 107)
(Prior to SN 0300052924)
109 4711900 6 Flatwasher 9/16in
110 4922737 1 Harness, Engine Grounding (SN 0300068561 through
3120741 800A/800AJ 61
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
0300069000)
Ref MUFFLER INSTALLATIONS
0256689 Ref Standard Equipment (Spark Arresting) -
0256690 Ref Optional Equipment (Catalytic) -
201 Ref Muffler Options:
201 3220103 1 Spark Arresting
201 3220104 1 Catalytic
201 Ref Muffler Components:
201 Ref Clamp Options:
201 1320176 1 Saddle Clamp Used on Spark Arresting
201 70001017 1 Band Clamp Used on Catalytic
201 7024398 1 Tube, Exhaust
201 7024560 1 Plug, Brass
2000146 Ref ENGINE COMPONENTS (Prior to SN 0300064432) D
301 7016328 1 Filter, Fuel (was p/n 7016639)
302 7000663 1 Alternator (was p/ns 7016329, 7020436 & 7020410)
303 7016330 1 Switch, Oil Pressure (Not Shown)
304 7016331 1 Filter, Oil (was p/n 7016641)
304 70002813 1 Seal (Between Filter Head and Block)
305 7016332 1 Starter
306 7026631 1 Dipstick, Engine Oil (was p/ns 7019664 & 7016640) (Not Shown)
306 70001002 1 Tube, Oil Dipstick (was p/n 7019664) (Not Shown)
307 7020025 1 Switch, Engine Oil Temperature (Not Shown)
308 7020414 1 V-Belt
309 Ref Gasket, Cylinder Head Options (Not Shown):
309 70001681 1 1 Notch
309 70002411 1 2 Notches
309 70002530 1 3 Notches
309 7020431 1 Gasket, Valve Cover (Not Shown):
310 7000699 1 Seal (Doughnut)
310 7020471 4 Gasket (Muffler to Head)
310 70003476 8 Nut, Muffler Attaching
311 7019607 1 Shutdown, Throttle (was p/n 7016359) (Not Shown)
312 7012599 4 Pump, Fuel Injection
312 7020427 4 Injector, Fuel (Not Shown)
312 7020425 4 Nozzle (Not Shown)
313 7020463 1 Pump, Fuel Supply
313 7020419 1 Hose, Fuel Return
314 7020027 1 Flywheel/Ring Gear Assembly (Not Shown)
314 7020477 1 Ring Gear Only (Not Shown)
315 7020404 1 Washer, Oil Drain Plug (Not Shown)
316 7027250 1 Spring, Actuator (Not Shown)
317 7020465 1 Filler Cap, Oil (Not Shown)
Ref ENGINE COMPONENTS
2000173 Ref Engine Components (SN 0300064432 through 0300065694) B
2000189 Ref Engine Components (SN 0300065695 through 0300069000) A
351 8320270 1 Filter, Fuel (was p/n 7016328)
352 7000663 1 Alternator (was p/n 7020410)
352 7020464 1 Regulator
352 70002234 1 Bracket, Adjustable
352 70003556 1 Pulley
62 800A/800AJ 3120741
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
353 7020461 1 Switch, Oil Pressure (Not Shown)
354 7016331 1 Filter, Oil
355 Ref Starter Options:
355 7016332 1 Starter for 2000173 Engine
355 7020479 1 Starter for 2000189 Engine
355 See Note 1 Relay (Note: Not Available for Purchase)
355 7026608 2 Bolt, Starter Mounting
355 70001498 1 Shield, Starter Heat (Not Shown)
356 Ref Dipstick, Oil Level Options (Not Shown):
356 7020418 1 Dipstick for 2000173 Engine
356 7026631 1 Dipstick for 2000189 Engine
356 7020487 1 Seal, Dipstick (Not Shown)
356 Ref Tube, Dipstick Options (Not Shown):
356 See Note 1 Tube for 2000173 Engine (Note: Not Available for Purchase)
356 70001002 1 Tube for 2000189 Engine
357 7020168 1 Switch, Engine Temperature (Not Shown)
357 7020480 1 Seal, Temperature Switch (Not Shown)
358 7020408 1 V-Belt
359 7020458 1 Actuator
359 7026607 1 Spring, Actuator (was p/n 7027276)
360 7020462 4 Pump, Fuel Injection (was p/n 7024318)
360 Ref Injector, Fuel (Includes Nozzle Element) (Not Shown):
360 See Note 4 Injector for 2000173 Engine (Note: Not Available for Purchase)
360 7026522 4 Injector for 2000189 Engine
361 Ref Pump, Fuel Supply Options:
361 7020463 1 Pump for 2000173 Engine
361 7024413 1 Pump for 2000189 Engine
361 7020411 1 Seal, Pump (Not Shown)
362 Ref Flywheel Options (Not Shown):
362 7020027 1 Flywheel for 2000173 Engine (Includes Ring Gear)
362 See Note 1 Flywheel for 2000189 Engine (Note: Not Available for
Purchase)
362 7024579 1 Ring Gear for 2000189 Engine
363 7024565 1 Sensor, Tach (Not Shown - Located on Flywheel Housing) (was
p/n 7020481)
364 70001423 1 Fuel Filter Head
365 7020431 1 Gasket, Valve Cover (Not Shown)
365 Ref Gasket, Cylinder Head Options: (Not Shown)
365 70001681 1 1 Notch
365 70002411 1 2 Notches
365 70002530 1 3 Notches
366 7020459 1 Thermostat (Includes Spring) (Not Shown)
366 7020460 1 Spring, Thermostat (Not Shown)
367 7020465 1 Cap, Oil Fill (Not Shown)
368 7020474 1 Pump Oil Lubrication (Not Shown)
368 7020468 1 Ring, Pump Sealing (Not Shown)
369 7020449 4 Gasket , Intake Manifold to Head (Not Shown)
370 7020471 4 Gasket , Exhaust Manifold to Head
0256847 Ref PUMP COUPLING INSTALLATION -
401 1660234 1 Coupling, Hayes
402 0080163 1 Plate, Pump Adapter
403 0700810 63 Bolt Metric M8 x 20mm
3120741 800A/800AJ 63
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
404 4831900 6 Lockwasher M8
406 4832000 8 Lockwasher M10
407 3020021 AR Grease, Coupling
64 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-11. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
66 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-11. GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
3120741 800A/800AJ 67
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
2B 4460190 2 Receptacle, Double (110V Box)
2B 70000124 1 Receptacle, Double (220V Box)
2B 70000125 1 Receptacle, Single (220V Box)
2C Ref Voltmeter Options:
2C 2420203 1 110Volt 60Hz Voltmeter
2C 7020192 1 220Volt 50Hz Voltmeter
2D Ref Pulley Options:
2D 3580134 1 Generator p/n's 2460011 & 2460013
2D 3580276 1 Generator p/n 2460032
2D 7027887 1 Key, Woodruff
3 Ref Bracket, Generator Mounting
3 4845531 1 Bracket, Generator Mounting 800A/AJ Models (Prior to SN
0300064432)
3 Not Required 0 Bracket, Generator Mounting 800A/AJ Models (Note: Generator
Mount and Engine Mount are one Component) (SN
0300064432 through 0300069000)
4 Ref Arm, Adjusting Options:
4 0200530 1 Arm, Adjusting 800A/AJ Models (Prior to SN 0300064432)
4 0200741 1 Arm, Adjusting 800A/AJ Models (SN 0300064432 through
0300068268)
4 0200742 1 Arm, Adjusting 800A/AJ Models (SN 0300068269 through
0300069000)
5 Ref V-Belt Options:
5 Ref 110Volt Generator:
5 0480050 1 110Volt Generator 800A/AJ Models (Prior to SN
0300064432)
5 0480119 1 110Volt Generator 800A/AJ Models (SN 0300064432 through
0300066052)
5 0480111 1 110Volt Generator 800A/AJ Models (SN 0300066053 through
0300068268)
5 0480121 1 110Volt Generator 800A/AJ Models (SN 0300068269 through
0300069000)
5 Ref 220Volt Generator:
5 0480050 1 220Volt Generator 800A/AJ Models (Prior to SN
0300064432)
5 0480119 1 220Volt Generator 800A/AJ Models (SN 0300064432 through
0300066052)
5 0480050 1 220Volt Generator 800A/AJ Models (SN 0300066053 through
0300066741)
5 0480118 1 220Volt Generator 800A/AJ Models (SN 0300066742 through
0300068269)
5 0480121 1 220Volt Generator 800A/AJ Models (SN 0300068270 through
0300069000)
6 0711414 2 Bolt M14 x 30mm (Prior to SN 0300068269)
7 Ref Hardware Options:
7 4751900 2 Flatwasher 9/16in (Prior to SN 0300068269)
7 0641610 1 Bolt 3/8in-16NC x 1-1/4in (SN 0300068269 through
0300069000)
8 0100011 AR Compound, Locking
9 Ref Bolt Options:
9 0681612 3 Bolt 3/8in-16NC x 1-1/2in (Grade 8) (Prior to SN 0300068269)
9 0641772 1 Bolt 7/16in-14NC x 9in (SN 0300068269 through 0300069000)
10 4751600 6 Flatwasher 3/8in
11 2860012 1 Key, Woodruff
12 3311605 1 Locknut 3/8in-16NC
68 800A/800AJ 3120741
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
13 Ref Hardware Options:
13 0700819 1 Bolt M8 x 55mm (Prior to SN 0300068269)
13 3311705 1 Locknut 7/16-14NC (SN 0300068269 through 0300069000)
14 3740080 1 Relay
15 4460023 1 Connector, Strain Relief
16 0641508 1 Bolt 5/16in-18NC x 1in
17 4751500 2 Flatwasher 5/16in
19 3520028 1 Plug, Hole
20 0721006 4 Bolt #10-24NC x 3/4in
21 3311005 4 Locknut #10-24NC
22 4751000 9 Flatwasher #10
23 4360294 1 Breaker, Circuit - 30 Amp
25 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
26 4740397 1 Bushing (Not Shown - Located at Platform)
27 4060802 1 Guard, Switch (Not Shown - Located at Platform)
29 2820031 4 in/10cm Heat Shrink (Not Shown - Located at Platform)
30 3251102 1 Decal (Not Shown - Located at Platform)
3120741 800A/800AJ 69
SECTION 2 - TURNTABLE
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (Prior to SN 0300048538)
70 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-12. FORD ENGINE WITH CARBURETOR INSTALLATIONS (Prior to SN 0300048538)
3120741 800A/800AJ 71
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
37 4751000 2 Flatwasher #10
38 4360455 1 Switch, Temperature
39 1320223 2 Clamp, J-Clip
Ref ENGINE INSTALLATIONS
0258403 Ref Standard Gas Machines Built (Prior to SN 0300039829) 1-A
0258930 Ref Standard Gas Machines Built (SN 0300039829 through 1-A
0300048538)
102 3539872 1 Mount, Radiator
103 0400075 1 Battery
104 0181727 1 Tie-Down
105 0630498 2 Bolt, Tie-Down
106 3620040 1 Radiator
106 8180311 1 Cap, Radiator (was p/n 7019656)
107 3538873 1 Bracket, Controller
108 0080091 1 Choke Adapter
109 3740067 1 Relay, Auxiliary Power Relay
110 3740080 2 Relay, Bosch Relay
111 0080214 1 Adapter, Fan Spacer
112 2060025 1 Fan, Suction
113 1580011 1 Container, Coolant Overflow Container
114 3570133 1 Plate, Engine Mount-Ford (Rear)
115 4845035 1 Tube, Air Cleaner
116 3200362 4 Mount, Rubber
117 1600211 1 Controller, Governor
118 2720435 1 Hose, Lower Radiator (Lower)
119 4360392 1 Switch, Restriction Indicator Switch
120 4100025 18 in Sleeve, Fiberglass 2in
/46cm
121 1703162 2 Decal - Fan Blade
122 3570103 1 Plate, Engine Mount (Front)
123 4845404 1 Tray, Engine
124 3422446 1 Pin, Pivot
125 3841143 1 Pin, Keeper
126 2750532 5 ft/1.5m Hose
127 2220315 2 Fitting, Barbed
128 1320060 2 Clamp, Hose - 0.625
129 1320012 4 Clamp, Hose, Radiator
130 1320022 14 Clamp, Hose
131 0641828 4 Bolt 1/2in-13NC x 3-1/2in
132 4751800 1 Flatwasher 1/2in
133 3311805 4 Hex Nut 1/2in - 13UNC
134 0641610 10 Bolt 3/8in-16NC x 1-1/4in
135 0641608 24 Bolt 3/8in-16NC x 1in
136 4751600 55 Flatwasher 3/8in
137 3311605 31 Locknut 3/8in-16UNC
138 Ref Fitting Options:
138 2200233 1 Plug, Pipe 3/8in (Not Shown) (Prior to SN 0300039829)
138 2200317 1 Fitting, Barbed (SN 0300039829 through 0300048538)
139 0641408 10 Bolt 1/4in-20NC x 1in
140 0641406 9 Bolt 1/4in-20NC x 3/4in
141 4751400 20 Flatwasher 1/4in
142 3311405 19 Locknut 1/4in x 20UNC
72 800A/800AJ 3120741
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
143 0721006 4 Bolt #10-24NC x 3/4in
144 4751000 4 Flatwasher #10
145 3311005 4 Hex Nut #10-24NC
146 0100011 AR Compound, Locking
147 3570104 1 Plate, Fuel Pump
148 2220270 1 Fitting, Barbed
149 0100020 AR Sealant, Pipe
150 2180467 1 Fitting, Elbow Barbed
151 2720271 4.5 ft Vacuum Hose 3/16in
/1.4m
152 0940070 1 Bumper, Rubber
153 4567071 1 Tube, Exhaust
154 0701012 4 Bolt M10 x 25mm
155 4832000 4 Lockwasher
156 1340060 1 Air Cleaner Assembly
156 7012664 1 Filter, Air Cleaner
157 0340041 2 Band, Muffler/Air Cleaner
158 0080201 1 Fitting, Elbow Reducing
159 1320016 3 Clamp, Worm Gear
160 4240033 5 Strap, Tie
161 2720436 1 Hose, Radiator (Upper)
162 4240099 3 Strap, Tie
163 4791600 4 Starlock 3/8in
164 2180798 4 Fitting, Restriction Indicator
165 2901608 1 Battery Cable Kit
165A 7016800 1 Cable, Battery (Red)
165B 7016807 1 Cable, Battery (Black)
165C 7016808 1 Cable (Red)
165D 7016824 1 Cable (Red)
165E 7016825 1 Cable (Black)
166 4460611 1 Terminal, Battery Jumper Post
167 2220250 1 Fitting, Reducer
168 2220273 1 Fitting, Reducer
169 2720058 12.8 ft/4m Hose 5/16in
170 0721004 2 Bolt #10-24NC x 1/2in
171 4360294 1 Breaker, Circuit-30 AMP
172 3380429 1 Panel, Rubber
173 1320223 4 Clamp, "J" Clip 1/2in
174 3422532 1 Pin, Hitch
175 0641606 3 Bolt 3/8in-16NC x 3/4in
176 0642010 1 Bolt 5/8in-11NC x 1-1/4in
177 4752000 1 Flatwasher 5/8in
178 0700819 4 Bolt M8 x 1.25 x 55mm
179 4831900 4 Lockwasher M8
180 0961986 2 Bearing, Flange
181 2200221 1 Plug, Pipe
182 1701542 1 Decal - Gasoline (Not Shown - Located Near Tank)
183 2720160 18 in Hose
/46cm
184 4562516 1 in/3cm Tube
185 1320032 1 Clamp, Hose
186 4711400 1 Flatwasher, 1/4in
3120741 800A/800AJ 73
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
187 3960468 1 Seal, Foam
188 3960469 1 Seal, Foam
189 4060806 16 in Flex-Trim
/41cm
190 4060804 19 in Flex-Trim
/49cm
191 1060637 1 Cable, Lanyard
192 1641808 2 Bolt 1/2in-13NC x 1in
193 3311801 1 Hex Nut 1/2in-13 UNC
194 0641508 3 Bolt 5/16in-18NC x 1in
195 0641514 3 Bolt 5/16in-18NC x 1-3/4in
196 3311505 6 Locknut 5/16in-18UNC
197 3539957 2 Plate, Hold Down
198 3960389 5 ft/1.5m Seal
199 Ref Tube, Fuel Line Options:
199 4567169 1 Tube, Fuel Line (Prior to SN 0300039829)
199 4567730 1 Tube, Fuel Line (SN 0300039829 through 0300048538)
200 4740274 4 Washer, Snubbing
201 3841340 3 Loop, Hose (Not Shown - Located at Center of T/T)
202 2720015 12 ft Hose
/3.66m
203 2120169 1 Filter, By-Pass
Ref ENGINE COMPONENTS
2000156 Ref Engine Components (Prior to SN 0300039829)
2000160 Ref Engine Components (SN 0300039829 through 0300048538)
301 7019988 1 Carburetor (was p/n 7019974) (Prior to SN 0300039829)
301 7019933 1 Carburetor Kit
301 7027292 1 Float Assembly
301 70000163 1 Needle, Spring Loaded (Fuel Valve)
301 7025122 1 Base, Carburetor
301 7016605 1 Choke, Automatic
301 70000646 1 Gasket, Carburetor (Bottom) (was p/n 7019975)
301 7024321 1 Gasket, Carburetor (Top)
302 7012679 1 Starter (was p/n 7019986) (Not Shown) (Prior to SN
0300039829)
303 7019977 1 Alternator with Pulley and Regulator
303 7000897 1 Alternator without Pulley and Regulator
303 7019997 1 Regulator
304 7027402 1 Belt, Drive (was p/n 7019979)
305 7023687 1 Module, Ignition (was p/n 7019961)
306 7019980 1 Harness, Engine Wiring (Not Shown)
307 7022153 1 Water Pump Assembly
307 7019985 1 Pulley, Water Pump
307 7019982 1 Tube, Water Pump Inlet
307 7022156 1 Thermostat
308 Ref Fuel Pump Assembly Options:
308 7016600 1 Fuel Pump Assembly (Facet) (Prior to SN 0300039829)
308 7019983 1 Fuel Pump Assembly (Airtex) (SN 0300039829 through
0300048538)
309 7016601 1 Strainer, Fuel
310 7011868 1 Filter, Oil (was p/ns 7011869 & 7014501)
311 7019976 1 Flywheel
74 800A/800AJ 3120741
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
311 7022180 1 Ring Gear
311 1660250 1 Coupling, Pump (15 Tooth) (was p/n 7016662)
311 7020120 1 Bell Housing
312 70002307 1 Gasket, Exhaust (Manifold to Pipe)
312 7022143 1 Gasket, Exhaust (Manifold to Cylinder Head - Not Shown)
312 7019924 1 Manifold, Exhaust (Not Shown)
313 7025126 1 Manifold, Intake (Was p/n 7019923)
313 7025125 1 Gasket, Intake (Manifold to Cylinder Head)
314 7000884 1 Solenoid, Fuel (Not Shown)
315 7022151 1 Cap, Oil Fill
316 Ref Spark Plug Options (Not Shown):
316 See Note 4 Spark Plug (2000156 Engine Only) (Note: Not Available -
Purchase Locally) (Prior to SN 0300039829)
316 7019932 4 Spark Plug (2000160 Engine Only) (SN 0300039829 through
0300048538)
316 Ref Wire Set, Spark Plug (Not Shown) Options:
316 7022157 1 Wire Set, Spark Plug (Not Shown) (2000156 Engine Only)
(Prior to SN 0300039829)
316 7019931 1 Wire Set, Spark Plug (Not Shown) (2000160 Engine Only) (SN
0300039829 through 0300048538)
316 7019930 1 Coil, Ignition
317 7022178 1 Sensor, Crank (Not Shown)
318 7019978 1 Tensioner, Belt (2000156 Engine) (Prior to SN 0300039829)
318 70002567 1 Tensioner, Belt (2000160 Engine) (SN 0300039829 through
0300048538)
319 7022150 1 Belt, Timing (2000160 Engine Only)
Ref MUFFLER INSTALLATIONS
0258390 Ref Standard Spark Arresting 1
0258391 Ref Optional Catalytic 1
401 Ref Muffler Options:
401 3220113 1 Standard Spark Arresting
401 3220114 1 Optional Catalytic
402 0340046 2 Band
403 0902309 1 Bracket, Muffler
404 0641507 4 Bolt 5/16in-18NC x 7/8in
405 4711500 8 Flatwasher 5/16in Narrow
406 3311505 4 Locknut 5/16in-18NC
407 4567073 1 Tube, Exhaust
3120741 800A/800AJ 75
SECTION 2 - TURNTABLE
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (SN 0300048538 through 0300069000)
76 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-13. FORD ENGINE WITH EFI INSTALLATIONS (SN 0300048538 through 0300069000)
3120741 800A/800AJ 77
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
102 3539872 1 Mount, Radiator
103 0400075 1 Battery
104 0181727 1 Tie-Down
105 0630498 2 Bolt, Tie-Down
106 3620040 1 Radiator
106 8180311 1 Cap, Radiator (was p/n 7019656)
107 Ref ECM 800A, Controller Options:
107 1600298 1 Standard
107 1600314 1 With ADE System
108 4846011 1 Weldment, Air Intake Tube
109 3740067 1 Relay, Auxiliary Power Relay
110 Ref Relay, Bosch Relay Options:
110 3740080 2 Standard
110 Not Required 0 With ADE System
111 0080214 1 Adapter, Fan Spacer
112 2060025 1 Fan, Suction
113 1580011 1 Container, Coolant Overflow Container
114 3570133 1 Plate, Engine Mount-Ford (Rear)
116 3200362 4 Mount, Rubber
118 2720435 1 Hose, Lower Radiator (Lower)
119 4360392 1 Switch, Restriction Indicator Switch
120 3841340 2 Hose Loop (Not Shown Located inside turntable)
121 1703162 2 Decal - Fan Blade
122 3570103 1 Plate, Engine Mount (Front)
123 4845404 1 Tray, Engine
124 3422446 1 Pin, Pivot
125 3841143 1 Pin, Keeper
126 2750532 5 ft/1.5m Hose
127 2720472 1 Hose
128 1320060 1 Clamp, Hose - 0.625
129 1320012 4 Clamp, Hose, Radiator
130 1320022 9 Clamp, Hose
131 0641828 4 Bolt 1/2in-13NC x 3-1/2in
132 4751800 1 Flatwasher 1/2in
133 3311805 4 Hex Nut 1/2in - 13UNC
134 0641610 8 Bolt 3/8in-16NC x 1-1/4in
135 0641608 22 Bolt 3/8in-16NC x 1in
136 4751600 55 Flatwasher 3/8in
137 3311605 31 Locknut 3/8in-16UNC
138 2220805 1 Fitting
139 0641408 4 Bolt 1/4in-20NC x 1in
140 0641406 5 Bolt 1/4in-20NC x 3/4in
141 4751400 16 Flatwasher 1/4in
142 3311405 13 Locknut 1/4in x 20UNC
143 4740274 4 Washer, Snubbing
144 3960389 5 ft/1.52m Seal
145 3539957 2 Plate, Hold Down
146 0100011 AR Compound, Locking
147 3311505 6 Hex Nut 5/16in-18NC
148 3900272 3 Bolt 5/16in-18NC x 1-3/4in
149 0100020 AR Sealant, Pipe
78 800A/800AJ 3120741
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
150 2180467 2 Fitting, Elbow Barbed
151 0641508 3 Bolt 5/16in-18NC x 1in
152 0940070 1 Bumper, Rubber
153 4567879 1 Tube, Exhaust
154 0701012 4 Bolt M10 x 25mm
155 4832000 4 Lockwasher
156 1340060 1 Air Cleaner Assembly
156 7012664 1 Filter, Air Cleaner
157 0340041 2 Band, Muffler/Air Cleaner
158 0080201 1 Fitting, Elbow Reducing
159 1320016 2 Clamp, Worm Gear
160 3311801 1 Hex Nut 1/2in-13 UNC
161 2720436 1 Hose, Radiator (Upper)
162 1641808 2 Bolt 1/2in-13NC x 1in
163 Ref Fitting, Reducer Options:
163 2220273 1 Standard
163 2220430 1 With ADE System
164 2180798 4 Fitting, Restriction Indicator
165 2901608 1 Battery Cable Kit
165A 7016800 1 Cable, Battery (Red)
165B 7016807 1 Cable, Battery (Black)
165C 7016808 1 Cable (Red)
165D 7016824 1 Cable (Red)
165E 7016825 1 Cable (Black)
166 4460611 1 Terminal, Battery Jumper Post
167 2220250 1 Fitting, Reducer
168 3572414 1 Plate, Pump Mounting
169 2720058 12 ft/3.7m Hose 5/16in
170 Ref Bolt #10-24NC x 1/2in Options:
170 0721004 2 Standard
170 Not Required 0 With ADE System
171 Ref Breaker, Circuit-30 Amp Options:
171 4360294 1 Standard
171 Not Required 0 With ADE System
172 3380429 1 Panel, Rubber
173 1320223 4 Clamp, "J" Clip 1/2in
174 3422532 1 Pin, Hitch
175 0641606 3 Bolt 3/8in-16NC x 3/4in
176 0642010 1 Bolt 5/8in-11NC x 1-1/4in
177 4752000 1 Flatwasher 5/8in
178 0700819 4 Bolt M8 x 55mm
179 4831900 4 Lockwasher M8
180 0961986 2 Bearing, Flange
181 1060637 1 Cable, Lanyard
182 1701542 1 Decal - Gasoline (Not Shown - Located Near Tank)
183 4060804 2.9 ft Flex-Trim
/0.88m
184 4060806 16 in Flex-Trim (SN 0300048538 through 0300067812)
/41cm
185 1320032 2 Clamp, Hose
186 4711400 1 Flatwasher, 1/4in
187 3960468 1 Seal, Foam
3120741 800A/800AJ 79
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
188 3960469 1 Seal, Foam
189 0641410 3 Bolt 1/4in-20NC x 1-1/4in
190 4568158 4 Standoff 1/4in x 2in
191 0641424 4 Bolt 1/4in-20NC x 3in
194 0902572 1 Bracket, LP Mounting (Dual Fuel Machines Only)
Ref ENGINE COMPONENTS
2000164 Ref Engine Components (SN 0300048538 through 0300064431)
2000166 Ref Engine Components (SN 0300048538 through 0300064431)
2000172 Ref Engine Components (SN 0300064432 through 0300069000)
2000174 Ref Engine Components (SN 0300064432 through 0300069000)
301 3600377 1 Fuel Pump and Isolator Assembly (was p/n 7022133)
301 7022134 1 Harness, Fuel Pump Wiring
302 91083218 1 Filter, Fuel (was p/n 7022135)
303 7019986 1 Starter (Not Shown)
304 7019977 1 Alternator with Pulley and Regulator
304 7000897 1 Alternator without Pulley and Regulator
305 Ref Actuator, Throttle Options:
305 7022136 1 Actuator, Throttle (SN 0300048538 through 0300064431)
305 7023655 1 Actuator, Throttle (SN 0300064432 through 0300069000)
305 7023652 1 Plate, Actuator Adapter
305 7023654 1 Gasket, Actuator to Adapter Plate
305 7023653 2 Bolt (Adapter Plate to Intake Manifold)
305 7023656 4 Bolt (Actuator to Adapter Plate)
306 7019996 1 Sensor, Air Temperature (was p/n 7023661)
306 7023662 1 Bracket, Air Temperature Sensor
307 7023663 1 Harness, ECM (was p/n 7022137)
308 7022139 1 Sensor, MAP
309 7019994 1 Sensor, EGR
310 2420187 1 Dipstick
310 4564281 1 Tube, Dipstick
311 Ref Horn, Rubber Air Options:
311 2720341 1 Horn, Rubber Air (SN 0300048538 through 0300064431)
311 7023658 1 Horn, Rubber Air (SN 0300064432 through 0300069000)
312 7023637 1 Switch, Oil Pressure
313 7021868 1 Filter, Oil (was p/n 7022147, 7021869 & 7014501)
314 1660250 1 Coupling, Pump (was p/n 7016662)
314 7019976 1 Flywheel
314 7022180 1 Ring Gear
315 7019993 1 Pressure Regulator and Filter Assembly
316 70002307 1 Gasket, Exhaust (Manifold to Pipe)
316 7022143 1 Gasket, Exhaust (Manifold to Cylinder Head) (Not Shown)
317 7022158 3 Connector
318 7022159 2 Connector
319 7022160 1 Connector
320 7022161 2 Tube, Supply
321 7022162 2 Clamp
322 7022178 1 Sensor, Crank
323 7022142 1 Switch, Pressure (Black) (SN 0300048538 through
0300064432 Only)
324 7023637 1 Switch, Shutdown (White) (SN 0300048538 through
0300064432 Only)
325 7023613 3 Relay
80 800A/800AJ 3120741
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
326 7022153 1 Pump, Water
326 7022154 1 Gasket, Water Pump
326 7022155 1 Sensor, Water Temperature (Not Shown)
326 7027411 1 Sender, Water (2000174 Engine Only) (Not Shown)
326 7022164 1 Sensor, High Coolant Temperature (2000166 Engine Only) (Not
Shown)
326 7022156 1 Thermostat (Not Shown)
326 7023644 1 Hose, Water Pump (By-Pass) (Not Shown)
327 2720341 1 Horn, Rubber Air
329 70002567 1 Tensioner, Belt
330 7019925 1 PCV Valve (Not Shown)
331 7019930 1 Coil, Ignition (Not Shown)
331 7022157 1 Wire Set, Spark Plug (Not Shown)
331 7019932 4 Spark Plug (was p/n 7012595)
332 7022151 1 Cap, Oil Fill
333 7022149 1 Gasket Kit, Lower Manifold (Not Shown)
333 7025124 1 Gasket Kit, Upper Manifold (was p/n 7022148) (Not Shown)
333 7022144 1 Gasket, Upper Manifold Throttle (Not Shown)
334 7023657 1 Harness, TPS Harness (Not Shown)
335 7020120 1 Housing, Bell (2000166 Engine Only)
336 7022150 1 Belt, Timing
337 7027402 1 Belt, Drive (was p/n 7019979)
338 7022152 4 Injector, Fuel (Not Shown)
3124114 1 Service Manual, Ford EFI System Diagnostic
Ref MUFFLER INSTALLATIONS
0258390 Ref Standard Spark Arresting 1
0258391 Ref Optional Catalytic 1
401 Ref Muffler Options:
401 3220113 1 Standard Spark Arresting
401 3220114 1 Optional Catalytic
402 0340046 2 Band
403 0902309 1 Bracket, Muffler
404 0641507 4 Bolt 5/16in-18NC x 7/8in
405 4711500 8 Flatwasher 5/16in Narrow
406 3311505 4 Locknut 5/16in-18NC
407 4567073 1 Tube, Exhaust
3120741 800A/800AJ 81
SECTION 2 - TURNTABLE
FIGURE 2-14. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (Prior to SN 0300048538)
82 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-14. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (Prior to SN 0300048538)
3120741 800A/800AJ 83
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
114 2221018 1 Fitting, Nipple
115 1320218 2 Clamp, Spring
116 3910808 2 Screw, Machine #8-32NC x 1/2in
117 4750800 4 Flatwasher #8
118 3310805 2 Locknut #8-32NC
119 0181949 2 Support, Angle
120 2221024 2 Fitting, Ball Check
121 0362519 4 Bar, Clamp
84 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (SN 0300048538 through
0300069000)
86 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-15. DUAL FUEL INSTALLATIONS (FORD MACHINE OPTION) (SN 0300048538 through
0300069000)
3120741 800A/800AJ 87
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
208 2180389 1 Valve, Relief
209 2180418 1 Fitting, Tee
210 2180387 2 Fitting, LP Tank
211 0641606 8 Bolt 3/8in-16NC x 3/4in
212 4751600 8 Flatwasher 3/8in
213 2220418 2 Fitting, Straight
214 2221018 1 Fitting, Nipple
215 1320218 2 Clamp, Spring
216 3910808 2 Screw, Machine #8-32NC x 1/2in
217 4750800 4 Flatwasher #8
218 3310805 2 Locknut #8-32NC
219 0181949 2 Support, Angle
220 2221024 2 Fitting, Ball Check
221 0362519 4 Bar, Clamp
88 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
90 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-16. GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)
3120741 800A/800AJ 91
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
2B 7020191 1 Switch, Toggle
2B 2920162 1 Lamp
2B 4460190 2 Receptacle, Double (110V Box)
2B 70000124 1 Receptacle, Double (220V Box)
2B 70000125 1 Receptacle, Single (220V Box)
2C Ref Voltmeter Options:
2C 2420203 1 110Volt 60Hz Voltmeter
2C 7020192 1 220Volt 50Hz Voltmeter
2D Ref Pulley Options:
2D 3580134 1 Generator p/n's 2460011 & 2460013
2D 3580276 1 Generator p/n's 2460032 & 2460034
2D 7027887 1 Key, Woodruff
3 Ref Bracket, Generator Mounting Options:
3 0902210 1 Bracket, Generator Mounting (Prior to SN 0300064432)
3 0902756 1 Bracket, Generator Mounting (SN 0300064432 through
0300069000)
4 0200547 1 Arm, Adjusting
5 Ref V-Belt Options:
5 0480050 1 Generator -p/n 2460011/2460013/2460056
5 0480111 1 Generator -p/n 2460032/2460034
6 0701015 2 Bolt M10 x 35mm
7 4812000 2 Flatwasher M10
8 0100011 AR Compound, Locking
9 Ref Bolt Options:
9 0681612 AR Bolt 3/8in-16NC x 1-1/2in (Grade 8) (Prior to SN 0300064432)
9 0641772 AR Bolt 7/16in-14NC x 9in (SN 0300064432 through 0300069000)
10 4751600 6 Flatwasher 3/8in
11 2860012 1 Key, Woodruff
12 3311605 1 Locknut 3/8in-16NC
13 4564417 1 Spacer, Tube
15 4460023 1 Connector, Strain Relief
16 0641508 1 Bolt 5/16in-18NC x 1in
17 4751500 2 Flatwasher 5/16in
19 3520028 1 Plug, Hole
20 0721006 4 Bolt #10-24NC x 3/4in
21 3311005 4 Locknut #10-24NC
22 4751000 9 Flatwasher #10
23 4360294 1 Breaker, Circuit - 30 Amp
24 3740080 1 Relay, Bosch
25 4360336 1 Switch, Toggle (Not Shown - Located at Platform)
26 4740397 1 Bushing (Not Shown - Located at Platform)
27 4060802 1 Guard, Switch (Not Shown - Located at Platform)
29 2820031 4 in/10cm Heat Shrink (Not Shown - Located at Platform)
30 3251102 1 Decal (Not Shown - Located at Platform)
32 3311705 1 Locknut 7/16in-14NC Only (SN 0300064432 through
0300069000)
92 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (SN 0300060285 through 0300069000)
94 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-17. ISUZU ENGINE INSTALLATIONS - 4JB1 (SN 0300060285 through 0300069000)
3120741 800A/800AJ 95
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
42 0701012 4 Bolt M10 x 25mm
43 3380429 1 Panel, Rubber
44 3539957 2 Plate, Hold-Down
45 0641818 2 Bolt 1/2in-13NC x 2-1/4in
46 3311805 4 Locknut 1/2in-13NC
47 0641610 5 Bolt 3/8in-16NC x 1-1/4in
48 3311605 22 Locknut 3/8in-16NC
49 4751600 63 Flatwasher 3/8in
50 0641606 3 Bolt 3/8in-16NC x 3/4in
51 0641508 3 Bolt 5/16in-18NC x 1in
52 4300148 4 Stud, Fan Mounting
53 0641406 18 Bolt 1/4in-20NC x 3/4in
54 4751400 31 Flatwasher 1/4in
55 3311405 19 Locknut 1/4in-20NC
56 0721006 5 Bolt #10-24NC x 3/4in
57 3311001 5 Nut #10-24NC
58 4751000 5 Flatwasher #10
59 4891600 2 Washer, Hardened 3/8in
60 1320022 8 Clamp
61 0902527 1 Bracket, Control Module Mounting
62 3900272 3 Bolt 5/16in-18NC x 1-3/4in
63 2220313 3 Fitting, Barbed Elbow
64 2750532 31 ft/9.4m Hose
65 3311505 6 Locknut 5/16in-18NC
66 0641828 2 Bolt 1/2in-13NC x 3-1/2in
67 3960389 5 ft/1.52m Seal
68 2720058 12 ft/3.7m Hose, Fuel Line
69 0641812 4 Bolt 1/2in-13NC x 1-1/2in
70 0100020 AR Sealant
71 0100011 AR Compound, Locking
72 4740442 1 Washer, Belleville
73 3900217 1 Screw, Shoulder
74 0962031 1 Bushing, Flange
75 3321402 1 Nut, Jam 1/4in-20NC
76 3321602 1 Nut, Jam 3/8in-24NC
77 0961986 2 Bushing, Flange
78 4740274 4 Washer, Snubbing
79 4751800 3 Flatwasher 1/2in
80 0641608 22 Bolt 3/8in-16NC x 1in
81 3311801 1 Nut 1/2in-13NC
82 0701011 11 Bolt M10 x 22mm
83 0641808 2 Bolt 1/2in-13NC x 1in
84 2901809 1 Battery Cable Kit A
84A 7016800 1 Cable, Battery (Red)
84B 7016831 1 Cable, Battery (Black)
84C 7016811 1 Cable (Red)
84D 7016802 1 Cable (Red)
84E 7016824 1 Cable (Red)
84F 7016825 1 Cable (Black)
85 4460611 1 Terminal, Battery Jumper Post
86 4360294 1 Breaker, Circuit
96 800A/800AJ 3120741
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
87 3200362 2 Engine Mount (Front)
88 1320223 12 Clamp
90 3422532 1 Pin, Hitch
91 0701015 12 Bolt M10 x 35mm
92 1060637 1 Lanyard
93 4060804 1 ft/0.3m Flexible Trim 3/16in (Prior to SN 0300067812)
94 4711400 1 Flatwasher 1/4in
95 1701505 1 Decal - Diesel
96 3790152 1 O-Ring
97 3960468 1 Seal, Foam 1-1/4in x 1-1/4in x 47-1/4in
98 3960469 1 Seal, Foam 1-1/4in x 1-1/4in x 32in
99 0642010 1 Bolt 5/8in-11NC x 1-1/4in
100 4752000 1 Flatwasher 5/8in
101 4060805 2.9 ft Flexible Trim 1/4in
/0.88m
102 2200221 1 Plug
103 4711600 1 Flatwasher 3/8in
104 4711500 1 Flatwasher 5/16in
105 0700808 1 Bolt M8 x 16mm
0259198 Ref TIMER MODULE PLUGS ASSEMBLY 2-B
151 3740126 1 Relay, Timer Module
152 4460476 1 Housing - Receptacle
153 4460475 3 Pin - Male
154 4460459 1 Housing - Plug
155 4460457 3 Socket - Female
156 4460458 6 Seal
2000151 Ref ENGINE COMPONENTS
201 7022127 1 Switch, Oil Pressure (Not Shown)
202 7022177 1 Solenoid, Engine Stop (Not Shown)
203 7023634 1 Filter, Oil (Not Shown)
204 7023635 1 Starter
205 7023638 1 Alternator
206 7023639 1 Solenoid, Shutdown 12Volt
207 7023640 1 Gauge, Oil Level
208 7023641 1 Filter, Fuel
209 7023642 1 Switch, Water Pressure
0258932 Ref MUFFLER INSTALLATION 1
301 3220113 1 Muffler - Spark Arresting
302 0340046 2 Band
303 3570288 1 Plate, Muffler Mount
304 0641507 4 Bolt 5/16in-18NC x 1in
305 4711500 8 Flatwasher 5/16in Narrow
306 3311505 4 Locknut 5/16in-18NC
307 4567073 1 Tube, Exhaust
3120741 800A/800AJ 97
SECTION 2 - TURNTABLE
FIGURE 2-18. PISTON PUMP ASSEMBLY
98 800A/800AJ 3120741
SECTION 2 - TURNTABLE
FIGURE 2-18. PISTON PUMP ASSEMBLY
3120741 800A/800AJ 99
SECTION 2 - TURNTABLE
ITEM PART NUMBER QTY DESCRIPTION REV
168 See Note NSS Bearing (Note: Use Item 1525A)
201 7007457 1 Swash Plate Assembly (Includes Items 135 & 138)
202 7021212 2 Journal, Bearing
301 See Note NSS Seal, Lip (Note: Use Item 1525A)
304 See Note NSS O-Ring (Note: Use Item 1525A)
401 7021213 1 Shaft, Main Pump
501 7021214 1 Plate, Valve
603 7007463 1 Gerotor Assembly
604 7007464 1 Pin
605 7007465 1 Key, Woodruff
802 7007466 1 Adaptor, Remote Filtration
805 See Note NSS Seal, Filter Adapter (Note: Use Item 1525A)
806 7021218 3 Screw
901 7021219 1 Cover, Servo
902 7021220 1 Cover, Servo
905 7007483 1 Guide, Spring
906 7007484 1 Stop, Servo
907 7007485 1 Spring
908 7021221 1 Screw
909 7007487 1 Guide, Spring
910 7007488 1 Ring, Retaining
911 7021222 1 Nut
916 See Note NSS Ring, Piston (Note: Use Item 1525A or 1525B)
918 See Note NSS O-Ring (Note: Use Item 1525A or 1525B)
919 7021206 1 Nut
920 7021223 10 Screw
1001 7007472 1 Valve, Bypass
1002 See Note NSS Ring, Back-up (Note: Use Item 1525A)
1003 See Note NSS O-Ring (Note: Use Item 1525A)
1103 7010122 1 SCR Kit (Includes items 166, 106 & 165)
1104 7010122 1 SCR Kit (Includes items 166, 106 & 165)
1201 7007474 1 Control, Dual Oil-Filled
1201 7007496 1 Coil Assembly (Pilot)
1201 7007497 1 Plug (Pump)
1201 7007498 1 Plug (Valve Harness)
1201A 7024828 1 Gasket, Cover
1203 7007478 2 Screw
1204 7001498 2 Screw
1220 See Note NSS O-Ring (Note: Use Item 1525A)
1401 7007475 1 Plug, Orifice/Screen (.156)
1403 Ref Plug, Orifice Options:
1403 7007477 1 Plug, Orifice (3600277 Pump) (Prior to SN 0300042829)
1403 7021226 1 Plug, Orifice (3600295 Pump) (SN 0300042829 through
0300069000)
1404 Ref Plug, Orifice Options:
1404 7007477 1 Plug, Orifice (3600277 Pump) (Prior to SN 0300042829)
1404 7021226 1 Plug, Orifice (3600295 Pump) (SN 0300042829 through
0300069000)
1502 7007453 3 Screw
1503 7021227 1 Adapter, Flange
1508 7021228 1 O-Ring
1509 7021229 1 Plate, Cover
SECTION 3 - BOOM
SECTION 4 - PLATFORM
SECTION 5 - CYLINDER
SECTION 6 - HYDRAULIC
SECTION 7 - ELECTRICAL
SECTION 8 - DECALS
0060031 ............. 131, 143 0256196 ...................... 17 0258532 .................... 275 0270814.... 154, 157, 166,
0060033 ......... 60, 95, 247 0256689 ...................... 62 0258533 .................... 275 171, 241
0060041 ............. 128, 143 0256690 ...................... 62 0258534 .................... 275 0270885....................... 15
0060066 ............. 131, 147 0256762 ............ 240, 287 0258535 .................... 275 0270886....................... 16
0060069 ............. 127, 147 0256777 ............ 241, 287 0258536 .................... 275 0270888....................... 16
0060077 ..................... 143 0256789 .................... 286 0258537 .................... 275 0270959..................... 286
0080091 ....................... 72 0256823 .................... 120 0258538 .................... 275 0271002....................... 45
0080124 ....................... 83 0256847 ...................... 63 0258539 .................... 275 0271038............. 271, 275
0080163 ....................... 63 0257157 .................... 287 0258540 .................... 275 0271083....................... 16
0080181 ....................... 95 0257176 .... 249, 257, 267 0258541 .................... 286 0271084....................... 16
0080201 ........... 73, 79, 95 0257195 .................... 286 0258608 .................... 163 0271085....................... 16
0080214 ................. 72, 78 0257728 .................... 288 0258609 .................... 119 0271086....................... 16
0080230 ....................... 95 0257760 .................... 127 0258654 .................... 286 0271090....................... 16
0080241 ..................... 115 0257761 .................... 131 0258655 .................... 244 0271091....................... 16
0100009 .... 109, 162, 166, 0257764 .................... 135 0258657 .................... 244 0271112..................... 286
169 0257849 .................... 191 0258670 ...................... 32 0271340............. 166, 171
0100011 .... 11, 12, 17, 27, 0257850 .................... 191 0258671 ............ 272, 279 0271364....................... 77
31, 33, 41, 45, 60, 68, 0257851 ...................... 91 0258674 .................... 115 0271366. 77, 87, 166, 171
71, 73, 77, 78, 92, 96, 0257853 ...................... 67 0258696 .................... 287 0271367....................... 77
103, 105, 108, 111, 0257856 ...................... 91 0258706 .................... 271 0271368....................... 77
115, 120, 127, 128, 0257857 ...................... 67 0258728 .................... 123 0271371....................... 59
132, 135, 139, 140, 0257884 .................... 115 0258734 .................... 286 0271374............. 254, 262
149, 150, 162, 166, 0257885 .................... 115 0258737 .................... 286 0271376..................... 262
170, 195, 197, 201, 0257887 .... 115, 257, 267 0258757 .................... 286 0271418..................... 166
203, 205, 207, 209, 0258048 ............ 154, 241 0258758 .................... 286 0271422..................... 115
211, 215, 217, 272, 279 0258076 .................... 139 0258759 .................... 286 0271544............... 67, 171
0100019 . 41, 45, 233, 236 0258077 .................... 139 0258763 .................... 192 0271545............... 91, 171
0100020 .... 60, 71, 73, 77, 0258217 .................... 149 0258765 .................... 128 0271546............... 91, 171
78, 83, 87, 96, 103, 0258285 ...................... 11 0258766 .................... 132 0271547............... 67, 171
166, 169, 231, 235 0258286 ...................... 11 0258802 .................... 286 0271550............. 171, 191
0100035 .... 149, 150, 162, 0258287 ...................... 12 0258805 .................... 286 0271551............. 171, 191
165, 169 0258288 .......... 12, 15, 27 0258826 .................... 288 0271768............. 115, 171
0100038 .... 135, 195, 197, 0258289 ................ 15, 27 0258827 .................... 288 0271771..................... 287
201, 203, 205, 207, 0258323 ...................... 16 0258909 ...................... 12 0271941..................... 157
209, 211, 215, 217 0258324 ...................... 16 0258910 ................ 15, 27 0272040..................... 287
0100040 ..................... 157 0258327 ...................... 16 0258927 .................... 286 0272070............. 128, 132
0100048 .... 109, 112, 115, 0258328 ...................... 16 0258928 .................... 287 0272131..................... 131
169, 262 0258330 ...................... 16 0258929 ...................... 95 0272189....................... 45
0100062 ..................... 103 0258331 ...................... 16 0258930 ...................... 72 0272254..................... 288
0100063 .... 198, 201, 203, 0258333 ...................... 16 0258931 ...................... 71 0272255..................... 287
205, 207, 209, 211, 0258334 ...................... 16 0258932 ...................... 97 0272259..................... 267
215, 217 0258338 .................... 150 0258945 .... 163, 166, 171 0272260..................... 267
0100079 ..................... 103 0258343 ...................... 27 0259055 ...................... 41 0272269....................... 11
0100081 ............. 140, 170 0258382 .................... 103 0259147 ...................... 45 0272312..................... 288
0140001 ....................... 32 0258387 .................... 286 0259198 .............. 97, 248 0272322....................... 15
0140011 ............. 165, 169 0258390 ................ 75, 81 0259420 .................... 136 0272333....................... 16
0140026 ..................... 161 0258391 ................ 75, 81 0259476 ...................... 77 0272334....................... 16
0140032 ..................... 115 0258396 ...................... 15 0259477 ...................... 77 0272354..................... 105
0181727 ..... 59, 72, 78, 95 0258397 ...................... 16 0259478 ...................... 77 0272355..................... 105
0181949 ................. 84, 88 0258398 ...................... 16 0259479 ................ 77, 87 0272381..................... 127
0200530 ....................... 68 0258399 ...................... 16 0270209 .......... 12, 15, 27 0272395..................... 287
0200547 ....................... 92 0258402 ...................... 71 0270210 ................ 15, 27 0272418..................... 287
0200550 ..................... 191 0258403 ...................... 72 0270211 ................ 15, 27 0272429..................... 262
0200741 ....................... 68 0258407 ...................... 41 0270264 .................... 119 0272431..................... 262
0200742 ....................... 68 0258410 ...................... 32 0270331 ...................... 41 0272433..................... 267
0239585 ....................... 41 0258415 ...................... 59 0270396 .................... 103 0272435..................... 287
0254798 ....................... 41 0258426 ...................... 83 0270511 .................... 287 0272444..................... 192
0255262 ..................... 105 0258454 ...................... 31 0270712 .................... 287 0272448..................... 288
0255294 ..................... 105 0258455 ...................... 31 0270723 .................... 287 0272480............... 67, 171
0255316 ................. 42, 45 0258456 ...................... 31 0270795 .................... 166 0272481............... 67, 171
0255382 ..... 249, 257, 267 0258457 ...................... 31 0270796 .................... 166 0272590..................... 287
0255386 ..................... 286 0258513 .................... 271 0270801 .................... 166 0272599..................... 288
0255398 ..................... 287 0258514 .................... 271 0270808 .................... 166 0275804..... 163, 166, 170
0255524 ................. 83, 87 0258529 .................... 275 0270809 .................... 166 0340041..... 59, 73, 79, 95
0255917 ..... 115, 257, 267 0258530 .................... 275 0270810 .................... 166 0340046........... 75, 81, 97
0256060 ..................... 286 0258531 .................... 275 0362519................. 84, 88