b875 GP GLP Gdp040vx-Gp GLP Gdp070vx

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PARTS MANUAL

GP/GLP/GDP040VX-GP/GLP/GDP070VX
(B875)

Yale Materials Handling Corporation


1400 Sullivan Drive P/N 524240895
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 02/2007
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xix for further information.
SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 EXHAUST SYSTEM

4 COOLING SYSTEM

5 FUEL SYSTEM

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 LIFTING MECHANISM

13 ATTACHMENTS AND HEADER HOSE GROUP

14 OPTIONS

15 FIELD CONVERSION KITS

16 NUMERICAL INDEX

17 USER SUPPORT INFORMATION

This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................. xvi
ACCUMULATOR AND ATTACHING PARTS..................................................................................................... 14-12
ADD ON OPTIONS LIGHT KITS........................................................................................................................ 15-8
AIR INTAKE SYSTEM
AIR FILTER ASSEMBLY ................................................................................................................................. 5-66
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-28
GM 2.4L GASOLINE AND LPG ........................................................................................................................ 5-4
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-36
MAZDA 2.0L AND 2.2L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 5-16
MAZDA 2.0L AND 2.2L LPG
⇒PENDING PER ECN 104248 .................................................................................................................. 5-22
PRE-CLEANER AND DUCT........................................................................................................................... 5-64
YANMAR 2.6 AND 3.3L
DIESEL
⇒PENDING PER ECN 10402532........................................................................................................... 5-60
YANMAR 2.6L AND 3.3L, DIESEL
PENDING PER ECN 10402532⇒ .............................................................................................................. 5-62
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR AND MOUNTING
GM 2.4L
GASOLINE AND LPG ................................................................................................................................. 2-92
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 6-45
ASSEMBLED ENGINE
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 2-40
GM 2.4L, GASOLINE AND LPG
SHEET 1 OF 4 ............................................................................................................................................ 2-68
SHEET 2 OF 4 ............................................................................................................................................ 2-70
SHEET 3 OF 4 ............................................................................................................................................ 2-72
SHEET 4 OF 4 ............................................................................................................................................ 2-74
AUDIBLE ALARM KITS ...................................................................................................................................... 15-9
AUXILIARY HYDRAULIC COOLER ................................................................................................................... 11-6
AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION............................................................................................................... 11-26
AUXILIARY ONE SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-28
AUXILIARY TUBE EXTENSION KITS................................................................................................................ 15-8

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

A (continued)

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 13-28
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-26
AUXILIARY TWO SECTION
ELECTRONIC CONTROL
FOUR FUNCTION..................................................................................................................................... 11-30
AXLE HOUSING
WET BRAKE..................................................................................................................................................... 8-4

B
BACK-UP ALARM .............................................................................................................................................. 14-6
BATTERY CABLES
GM 2.4L
GASOLINE AND LPG ................................................................................................................................. 6-40
BEVEL GEAR
WET BRAKE..................................................................................................................................................... 8-6
BRAKE AND INCHING PEDAL CONVERSION................................................................................................. 15-2
BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................. 10-14
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL
WET BRAKE
PENDING PER ECN 10402574⇒......................................................................................................... 10-20
⇒PENDING PER ECN 10402574......................................................................................................... 10-18
BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE.............................................................................................................................................. 10-12
WET BRAKE ............................................................................................................................................... 10-8
SINGLE PEDAL
DRY BRAKE................................................................................................................................................ 10-6
WET BRAKE ............................................................................................................................................... 10-2

C
CAB
ASSEMBLY AND ATTACHING PARTS ........................................................................................................... 1-16
FRAME AND ATTACHING PARTS ................................................................................................................. 1-18
INTERIOR PANELS ........................................................................................................................................ 1-20
LH DOOR........................................................................................................................................................ 1-22
RH DOOR AND HEATER ASSEMBLY ........................................................................................................... 1-24
WINDOWS AND WINDOW WIPER SYSTEM ................................................................................................ 1-30
CAB DOORS
PVC................................................................................................................................................................. 1-28
CAMSHAFT AND DRIVE GEAR
YANMAR 2.6L AND 3.3L
DIESEL...................................................................................................................................................... 2-106
CAMSHAFT AND VALVES
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

C (continued)

PENDING PER ECN 104248⇒............................................................................................................... 2-46


MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒PENDING PER ECN 104248............................................................................................................... 2-22
CAMSHAFT, CYLINDER HEAD AND MANIFOLDS
GM 2.4L
GASOLINE AND LPG
⇒S/N B875B04790D............................................................................................................................... 2-80
GM 2.4L, GASOLINE AND LPG
S/N B875B04791D⇒ .................................................................................................................................. 2-84
CARBURETOR
MAZDA 2.0L AND 2.2L
LPG
S/N B875B08413D⇒............................................................................................................................... 2-66
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-10
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 13-6
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 13-2
CONTROL LEVER LABELS............................................................................................................................... 1-56
CONTROL VALVE
TRANSMISSION............................................................................................................................................. 7-68
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-24
MANUAL CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-22
COOLING MANIFOLD AND ATTACHING PARTS
GM 2.4L
GASOLINE AND LPG ................................................................................................................................. 4-18
COOLING SYSTEM
GM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATOR
WITH EXTERNAL OIL COOLER ................................................................................................................ 4-14
WITH INTERNAL OIL COOLER ................................................................................................................. 4-16
MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SERPENTINE RADIATOR
BASIC POWERSHIFT TRANSMISSION
PENDING PER ECN 10402518⇒............................................................................................................. 4-4
⇒PENDING PER ECN 10402518............................................................................................................. 4-2
MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR
BASIC POWERSHIFT TRANSMISSION
PENDING PER ECN 10402518⇒............................................................................................................. 4-8
⇒PENDING PER ECN 10402518............................................................................................................. 4-6
ELECTRONIC CONTROL TRANSMISSION, WITH INTERNAL OIL COOLER
⇒PENDING PER ECN 10402518........................................................................................................... 4-10
ELECTRONIC TRANSMISSION, EXTERNAL OIL COOLER, OR WET BRAKE
PENDING PER ECN 10402518⇒........................................................................................................... 4-12
YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR
WITH EXTERNAL OIL COOLER ................................................................................................................ 4-22
WITH INTERNAL OIL COOLER ................................................................................................................. 4-20

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

C (continued)

COUNTERWEIGHTS ......................................................................................................................................... 1-12


COWL ELECTRICAL............................................................................................................................................ 6-4
COWL MOUNT................................................................................................................................................... 1-10
CRANKSHAFT AND PISTONS
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
PENDING PER ECN 104248⇒............................................................................................................... 2-54
⇒PENDING PER ECN 104248............................................................................................................... 2-24
YANMAR 2.6L AND 3.3L
DIESEL...................................................................................................................................................... 2-108
CRANKSHAFT, PISTONS AND OIL PAN
GM 2.4L
GASOLINE AND LPG ................................................................................................................................. 2-88
CYLINDER BLOCK
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 2-48
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒PENDING PER ECN 104248............................................................................................................... 2-18
YANMAR 2.6L AND 3.3L
DIESEL...................................................................................................................................................... 2-110
CYLINDER HEAD
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒PENDING PER ECN 104248............................................................................................................... 2-20
YANMAR 2.6L AND 3.3L
DIESEL...................................................................................................................................................... 2-102
CYLINDER HEAD AND COVER
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 2-44

D
DELAY VALVE
MAZDA 2.0L AND 2.2L
LPG
S/N B875B08414D⇒ S/N PENDING PER ECN 104248 ........................................................................ 2-38
DIFFERENTIAL
WET BRAKE..................................................................................................................................................... 8-8
DIRECTIONAL CONTROL................................................................................................................................. 15-2
DIRECTIONAL CONTROL PEDAL ASSEMBLY ................................................................................................ 5-80
DISTRIBUTOR
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG ................................................................................................................................. 6-37
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE..................................................................................................................................................... 8-2
DRIVE AXLE ASSEMBLY

iv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

D (continued)

DRY BRAKE ................................................................................................................................................... 8-16


DRIVE TIRE AND WHEEL
PNEUMATIC RADIAL ..................................................................................................................................... 8-20
SINGLE........................................................................................................................................................... 8-22
WIDE TREAD ................................................................................................................................................. 8-24
DUAL DRIVE WHEELS AND TIRES.................................................................................................................. 8-26

E
ELECTRICAL SYSTEM
CHASSIS .......................................................................................................................................................... 6-8
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL
LIFT AND LOWER .................................................................................................................................... 11-32
ELECTRONIC LEVER LABELS
AUXILIARY DUAL FUNCTION ....................................................................................................................... 1-60
AUXILIARY SINGLE FUNCTION.................................................................................................................... 1-58
ELECTRONIC PRESSURE REGULATOR ASSEMBLY
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-44
ELECTRONIC PRESSURE REGULATOR KIT
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-46
EMISSION CONTROL SYSTEM
MAZDA 2.0L AND 2.2L, GASOLINE
PENDING PER ECN 104248⇒ .................................................................................................................. 2-50
MAZDA 2.0L AND 2.2L, LPG
PENDING PER ECN 104248⇒ .................................................................................................................. 2-52
ENGINE CONTROL MODULE
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-18
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-19
ENGINE COOLING
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒PENDING PER ECN 104248............................................................................................................... 2-26
YANMAR 2.6 AND 3.3L
DIESEL...................................................................................................................................................... 2-112
ENGINE COOLING SYSTEM
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
PENDING PER ECN 104248⇒............................................................................................................... 2-64
ENGINE ELECTRICAL COMPONENTS
GASOLINE AND LPG

v
GENERAL INFORMATION

DESCRIPTION PAGE NO.

E (continued)

MAZDA 2.0L AND 2.2L


PENDING PER ECN 104248⇒............................................................................................................... 6-14
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒PENDING PER ECN 104248............................................................................................................... 6-24
ENGINE ELECTRICAL SYSTEM
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-16
MAZDA 2.0L AND 2.2L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 6-26
LPG
⇒PENDING PER ECN 104248............................................................................................................... 6-30
YANMAR 2.6L AND 3.3L, DIESEL
WITH OVERHEAD GUARD ........................................................................................................................ 6-42
ENGINE FUEL SYSTEM
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 2-42
ENGINE FUEL SYSTEM AND INTAKE MANIFOLD
MAZDA 2.0L AND 2.2L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 2-14
ENGINE MOUNTING ........................................................................................................................................... 2-4
ENGINE SAFETY ELECTRICAL SYSTEM
GM 2.4L
GASOLINE AND LPG ................................................................................................................................. 6-38
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG ................................................................................................................................. 6-34
EXHAUST MANIFOLD
GASOLINE AND LPG
MAZDA 2.0 L AND 2.2 L
PENDING PER ECN 104248⇒............................................................................................................... 2-53
MAZDA 2.0 L AND 2.2 L
⇒PENDING PER ECN 104248 .................................................................................................................. 2-16
EXHAUST SYSTEM
GM 2.4L
GASOLINE AND LPG ................................................................................................................................... 3-2
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
PENDING PER ECN 104248⇒................................................................................................................. 3-6
⇒PENDING PER ECN 104248................................................................................................................. 3-4
YANMAR 2.6 AND 3.3L
DIESEL.......................................................................................................................................................... 3-8

vi
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F
FAN ASSEMBLY................................................................................................................................................... 2-6
FENDER EXTENSIONS....................................................................................................................................... 1-8
FIRE EXTINGUISHER ..................................................................................................................................... 14-14
FLOORPLATES AND COVERS ........................................................................................................................... 1-4
FLYWHEEL AND HOUSING
GM 2.4L
GASOLINE AND LPG
⇒S/N B875B08416D............................................................................................................................... 2-76
GM 2.4L, GASOLINE AND LPG
S/N B875B08417D⇒ .................................................................................................................................. 2-78
MAZDA 2.0 L AND 2.2 L
GASOLINE AND LPG
S/N B875B08417D⇒............................................................................................................................... 2-10
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒S/N B875B08416D................................................................................................................................. 2-8
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 2-96
FORKS ............................................................................................................................................................... 1-66
OPTIONAL...................................................................................................................................................... 1-67
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 7-38
⇒PENDING PER ECN 10402574 .............................................................................................................. 7-28
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION
⇒PENDING PER ECN 10402574 .............................................................................................................. 7-50
WET BRAKE
PENDING PER ECN 10402574⇒........................................................................................................... 7-66
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION
WET BRAKE
PENDING PER ECN 10402574⇒........................................................................................................... 7-62
FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-42
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-20
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-45
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-24
FUEL AND EMISSION CONTROL SYSTEM
MAZDA 2.0L AND 2.2L
LPG
⇒PENDING PER ECN 104248............................................................................................................... 2-36
FUEL EMISSION LINES
MAZDA 2.0L AND 2.2L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 2-34
FUEL FILTER AND WATER SEPARATOR
YANMAR 2.6L AND 3.3L

vii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F (continued)

DIESEL........................................................................................................................................................ 5-70
FUEL INJECTION SYSTEM
YANMAR 2.6L AND 3.3L
DIESEL........................................................................................................................................................ 5-72
FUEL PUMP AND ATTACHING PARTS
MAZDA 2.0L AND 2.2L/GM 2.4L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 5-20
FUEL PUMP AND SENDER
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-32
FUEL REGULATOR
LPG
GM 2.4L....................................................................................................................................................... 5-12
FUEL SUPPLY SYSTEM
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-30
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-38
FUEL SYSTEM
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-34
GM 2.4L
GASOLINE .................................................................................................................................................... 5-6
LPG ............................................................................................................................................................. 5-10
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-40
MAZDA 2.0L AND 2.2L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 5-18
LPG
⇒PENDING PER ECN 104248............................................................................................................... 5-24
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 5-68
FUEL SYSTEM HOSES AND ATTACHING PARTS
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-48
FUEL SYSTEM SENSORS
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-20
LPG

viii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F (continued)

MAZDA 2.0L AND 2.2L


PENDING PER ECN 104248⇒............................................................................................................... 6-21
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS
D/B 07/2006⇒............................................................................................................................................. 1-48
S/N B875B1401⇔S/N B875B1501 ............................................................................................................. 1-44
S/N B875B1501⇒ D/B 07/2006 .................................................................................................................. 1-46
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS
D/B 07/2006⇒............................................................................................................................................. 1-50

G
GEAR HOUSING
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 2-98
GEAR PUMP ...................................................................................................................................................... 11-8

H
HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS...................................................................................................................... 11-18
WITHOUT DETENTED LEVERS .............................................................................................................. 11-20
THREE FUNCTION
WITH DETENTED LEVERS...................................................................................................................... 11-14
WITHOUT DETENTED LEVERS .............................................................................................................. 11-16
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP/GDP040-050VX ............... 15-6
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP/GDP060-070VX ............... 15-7
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 15-5
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 15-4
HEADER HOSES
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-12
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 13-8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 13-4
HEATER HOSE ARRANGEMENT
GASOLINE, LPG, AND DIESEL ................................................................................................................... 14-16
HOOD ASSEMBLY............................................................................................................................................... 1-2
HOW TO FIND THE DESIRED PART NUMBER................................................................................................. xviii
HOW TO USE THE ILLUSTRATED PARTS MANUAL ........................................................................................ xviii
HYDRAULIC CONTROL CONVERSIONS......................................................................................................... 15-3
HYDRAULIC FILTER ........................................................................................................................................ 11-10
HYDRAULIC HOSES
LIFT, TILT, AND AUXILIARY ......................................................................................................................... 11-12
HYDRAULIC SUPPLY AND RETURN................................................................................................................ 11-4

ix
GENERAL INFORMATION

DESCRIPTION PAGE NO.

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................. xxi
IDENTIFICATION OF MAST SERIAL NUMBER .................................................................................................... xx
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................. xix
IMPACT SENSOR .............................................................................................................................................. 6-22
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-32
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-12
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
INPUT CLUTCH, LOW
DUAL SPEED TRANSMISSION
⇒PENDING PER ECN 10402574 .............................................................................................................. 7-52
INSTRUMENT CLUSTER .................................................................................................................................... 6-6
INTAKE AND EXHAUST MANIFOLD
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 2-94
INTAKE MANIFOLD
MAZDA 2.0L AND 2.2L
GASOLINE
PENDING PER ECN 104248⇒............................................................................................................... 2-56
LPG
PENDING PER ECN 104248⇒............................................................................................................... 2-58
⇒PENDING PER ECN 104248............................................................................................................... 2-12
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-20
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-18
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-16
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 13-22
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 13-25
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-24
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-28

J
JOYSTICK AND ELECTRONIC CONTROL LEVERS........................................................................................ 6-48
JOYSTICK LABELS............................................................................................................................................ 1-62
WITH RETURN TO SET TILT......................................................................................................................... 1-64

L
LABELS
EXTERIOR...................................................................................................................................................... 1-52
INTERIOR....................................................................................................................................................... 1-54
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH CAB................................................................................................................................................... 6-52
WITH OVERHEAD GUARD ........................................................................................................................ 6-54
LOAD BACKREST EXTENSION........................................................................................................................ 1-68
LOAD WEIGH ELECTRICAL ............................................................................................................................. 6-60
LPG BRACKET ASSEMBLY

x
GENERAL INFORMATION

DESCRIPTION PAGE NO.

L (continued)

EZ-TANK ......................................................................................................................................................... 5-50


SWING OUT BRACKET ................................................................................................................................. 5-54
LUBRICATION SYSTEM
YANMAR 2.6 AND 3.3L
DIESEL...................................................................................................................................................... 2-114

M
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-34
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-14
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
MAIN LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
LEFT HAND .............................................................................................................................................. 12-18
RIGHT HAND ............................................................................................................................................ 12-16
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-38
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-8
MAST ELECTRICAL .......................................................................................................................................... 6-58
MASTER PART SHEET CROSS-REFERENCE ................................................................................................. xxiv
MIRRORS
WITH CAB ...................................................................................................................................................... 14-8
WITH OVERHEAD GUARD .......................................................................................................................... 14-10
MISCELLANEOUS KITS .................................................................................................................................. 15-10
MIXER AND THROTTLE BODY ASSEMBLY
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-41

N
NON-SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS
S/N B875B1401⇔S/N B875B1501 ............................................................................................................. 1-34
S/N B875B1501⇒ ....................................................................................................................................... 1-36

O
OIL PAN
YANMAR 2.6 AND 3.3L
DIESEL...................................................................................................................................................... 2-100
OIL PUMP AND FILTER
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
PENDING PER ECN 104248⇒............................................................................................................... 2-62
⇒PENDING PER ECN 104248............................................................................................................... 2-30
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-26
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-10
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2
xi
GENERAL INFORMATION

DESCRIPTION PAGE NO.

O (continued)

OUTLET SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-34
MANUAL CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-36
OVERHEAD GUARD.......................................................................................................................................... 1-14

P
PARK BRAKE
WET BRAKE................................................................................................................................................... 8-10
PARK BRAKE ASSEMBLY ............................................................................................................................... 10-16
POWER DISTRIBUTION MODULE
⇒S/N B875B06903D ...................................................................................................................................... 6-11
S/N B875B06904D⇒ ...................................................................................................................................... 6-12

R
RETURN TO SET TILT....................................................................................................................................... 15-2
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
⇒PENDING PER ECN 10402574 .............................................................................................................. 7-54
WET BRAKE
PENDING PER ECN 10402574⇒........................................................................................................... 7-64
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 7-40
⇒PENDING PER ECN 10402574 .............................................................................................................. 7-30

S
SEALED ALTERNATOR AND MOUNTING
YANMAR 2.6L AND 3.3L ................................................................................................................................ 6-46
SEMI-SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-42
S/N B875B1401⇔S/N B875B1501 ............................................................................................................. 1-38
S/N B875B1501⇒ D/B 07/2006 .................................................................................................................. 1-40
STEER AXLE ..................................................................................................................................................... 9-10
STEER CYLINDER ............................................................................................................................................ 9-12
STEER TIRES AND WHEELS
40-50VX .......................................................................................................................................................... 9-14
40-70VX .......................................................................................................................................................... 9-16
STEERING COLUMN AND ATTACHING PARTS................................................................................................. 9-2
STEERING COLUMN ASSEMBLY....................................................................................................................... 9-4
STEERING CONTROL UNIT ............................................................................................................................... 9-8
STEERING LINES................................................................................................................................................ 9-6
STROBE LIGHT
LED
PENDING PER ECN 10298201⇒ .............................................................................................................. 14-4
⇒PENDING PER ECN 10298201 .................................................................................................................. 14-2
SWIVEL SEAT KITS ........................................................................................................................................... 15-2

xii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

T
THROTTLE BODY AND ATTACHING PARTS
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-35
GM 2.4L
GASOLINE .................................................................................................................................................... 5-8
LPG ............................................................................................................................................................. 5-14
THROTTLE CABLE ASSEMBLY
MAZDA 2.0L AND 2.2L
GASOLINE .................................................................................................................................................. 5-56
LPG ............................................................................................................................................................. 5-58
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 5-74
THROTTLE PEDAL AND ATTACHING PARTS .................................................................................................. 5-78
THROTTLE POSITION SENSOR AND ATTACHING PARTS ............................................................................ 5-76
TILT CYLINDER AND MAST INSTALLATION .................................................................................................. 11-44
TILT CYLINDERS
40-50VX ........................................................................................................................................................ 11-46
60-70VX ........................................................................................................................................................ 11-48
TILT SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-38
TIMING GEAR COVER AND OIL PAN
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
PENDING PER ECN 104248⇒............................................................................................................... 2-60
⇒PENDING PER ECN 104248............................................................................................................... 2-32
TORQUE CONVERTER....................................................................................................................................... 7-8
TRANSMISSION
DUAL SPEED
SHEET 1 0F 2
⇒PENDING PER ECN 10402574........................................................................................................... 7-42
SHEET 2 OF 2
⇒PENDING PER ECN 10402574........................................................................................................... 7-46
DUAL SPEED, WET BRAKE
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 7-56
SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 7-60
SINGLE SPEED, DRY BRAKE
SHEET 1 OF 2
S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574.................................. 7-22
SHEET 2 OF 2
S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574.................................. 7-25
SINGLE SPEED, WET AND DRY BRAKE
SHEET 1 0F 2
⇒S/N B875B07603D ⇒S/N T117M016844 (Dry Brake)......................................................................... 7-16
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 7-32

xiii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

T (continued)

SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 7-34
⇒S/N B875B07603D ⇒S/N T117M016844 (Dry Brake)......................................................................... 7-20
TRANSMISSION COOLING
MAZDA 2.0L AND 2.2L, GASOLINE AND LPG
SERPENTINE AND SQUARE WAVE WITH INTERNAL OIL COOLER...................................................... 7-10
MAZDA 2.0L AND 2.2L/GM 2.4L, GASOLINE AND LPG
SQUARE WAVE WITH EXTERNAL OIL COOLER ..................................................................................... 7-12
YANMAR 2.6L AND 3.3L
DIESEL........................................................................................................................................................ 7-14
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................... 6-56
TRANSMISSION MOUNTING
SINGLE AND DUAL SPEED
⇒S/N T117M016844 (Single Speed) ⇒PENDING PER ECN 10402574 (Dual Speed)............................... 7-4
S/N T117M016845⇒ (Single Speed) PENDING PER ECN 10402574⇒ (Dual Speed)............................... 7-6
TREAD CONVERSION KITS ............................................................................................................................. 15-9

V
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION............................................................................................................... 11-40
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION............................................................................................................... 11-42

W
WEATHER PROTECTION.................................................................................................................................. 1-32
WEATHER PROTECTION KITS......................................................................................................................... 15-2
WET BRAKES .................................................................................................................................................... 8-12
WHEEL HUB
WET BRAKE................................................................................................................................................... 8-14
WIRE HARNESS
CHASSIS
GM 2.4L
⇒S/N B875B08416D............................................................................................................................... 6-86
S/N B875B08417D⇒ S/N PENDING PER ECN 104248 ........................................................................ 6-92
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-80
⇒S/N B875B08417D............................................................................................................................... 6-68
S/N B875B08417D⇒ S/N PENDING PER ECN 104248 ........................................................................ 6-74
YANMAR 2.6L AND 3.3L, DIESEL
D/B 08/2006⇒ ....................................................................................................................................... 6-104
⇒D/B 08/2006 ......................................................................................................................................... 6-98
COWL WITH FOOT DIRECTIONAL CONTROL PEDAL
WITH RETURN TO SET TILT ................................................................................................................... 6-148
COWL WITH FORWARD/REVERSE LEVER
WITHOUT RETURN TO SET TILT............................................................................................................ 6-152
DIESEL ENGINE

xiv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

W (continued)

YANMAR 2.6L AND 3.3L


D/B 08/2006⇒ ....................................................................................................................................... 6-146
⇒D/B 08/2006 ....................................................................................................................................... 6-142
ELECTRONIC CONTROL VALVE
FOUR FUNCTION..................................................................................................................................... 6-158
THREE FUNCTION................................................................................................................................... 6-156
ENGINE
GM 2.4L, GASOLINE ................................................................................................................................ 6-134
GM 2.4L, LPG ........................................................................................................................................... 6-138
GASOLINE ENGINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................. 6-116
⇒S/N B875B08417D............................................................................................................................. 6-110
S/N B875B08417D⇒ S/N PENDING PER ECN 104248 ...................................................................... 6-112
HYDRAULIC COOLER ................................................................................................................................. 6-174
LIGHTS
WITH OVERHEAD GUARD
⇒S/N B875B08491D............................................................................................................................. 6-160
S/N B875B08492D⇒............................................................................................................................. 6-162
LPG ENGINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................. 6-126
⇒S/N B875B08416D............................................................................................................................. 6-122
S/N B875B08417D⇒ S/N PENDING PER ECN 104248 ...................................................................... 6-124
SEALED ALTERNATOR
GM 2.4L, GASOLINE AND LPG ................................................................................................................. 6-64
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................. 6-132
MAZDA 2.0L AND 2.2L, GASOLINE AND LPG .......................................................................................... 6-62
YANMAR 2.6L AND 3.3L, DIESEL .............................................................................................................. 6-66
TRANSMISSION
DUAL SPEED
D/B 08/2006⇒ ....................................................................................................................................... 6-172
⇒D/B 08/2006 ....................................................................................................................................... 6-168
SINGLE SPEED
D/B 08/2006⇒ ....................................................................................................................................... 6-166
⇒D/B 08/2006 ....................................................................................................................................... 6-164

xv
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPA US Environmental Protection Agency
UL Type GS Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type LP Gas-Powered Safety Rating
Memory
UL Type LPS LP Gas-Powered Safety Rating
FRE Freezer Environment
U/S Undersize
in. inches
UL Underwriters Laboratory
LPG Liquefied Petroleum Gas
V Volts
MAP Manifold Absolute Pressure
mm millimeters

xvi
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xvii
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 16-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

xviii
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xix
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

xx
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xxi
GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.

P15730 ............................... 12-2 P16217 ............................... 1-14 P16253 ................................. 2-6


P15731 ............................... 12-4 P16218 ............................... 1-46 P16254 ............................... 2-76
P15732 ............................... 12-6 P16219 ............................... 1-36 P16255 ................................. 2-8
P15733 ............................... 12-8 P16220 ............................... 1-40 P16256 ............................... 2-96
P15740 ............................. 12-10 P16221 ............................... 1-50 P16257 ............................... 5-70
P15741 ............................. 12-12 P16222 ............................... 2-92 P16258 ............................... 5-72
P15742 ............................. 12-14 P16223 ............................... 2-68 P16259 ............................... 2-98
P15743 ............................. 12-16 P16224 ............................... 2-70 P16260 ............................... 2-94
P15744 ............................. 12-18 P16225 ............................... 2-72 P16261 ............................... 2-14
P15745 ............................. 12-20 P16226 ............................... 2-74 P16262 ............................... 2-12
P15746 ............................. 12-24 P16227 ............................. 2-106 P16263 ............................. 2-114
P15747 ............................. 12-26 P16228 ............................... 2-22 P16264 ............................. 2-100
P15748 ............................. 12-28 P16229 ............................... 2-80 P16265 ............................... 2-30
P15749 ............................. 12-32 P16230 ............................... 4-18 P16267 ............................... 2-32
P15750 ............................. 12-34 P16231 ............................... 4-14 P16268 ............................... 2-26
P15751 ............................. 12-38 P16232 ................................. 4-2 P16269 ............................. 2-112
P15752 ............................. 12-42 P16233 ................................. 4-6 P16270 ............................... 5-66
P15753 ............................. 12-45 P16234 ............................... 4-10 P16272 ............................... 5-16
P16199 ............................... 1-16 P16235 ............................... 4-16 P16273 ................................. 5-4
P16200 ............................... 1-18 P16236 ............................... 4-22 P16274 ............................... 5-60
P16201 ............................... 1-20 P16237 ............................... 2-24 P16275 ................................. 5-6
P16202 ............................... 1-22 P16238 ............................. 2-108 P16276 ............................... 5-10
P16203 ............................... 1-24 P16239 ............................... 2-88 P16277 ............................... 5-18
P16204 ............................... 1-30 P16240 ............................... 2-18 P16278 ............................... 5-24
P16205 ............................... 1-12 P16241 ............................. 2-110 P16279 ............................... 5-68
P16206 ............................... 1-10 P16242 ............................... 2-20 P16280 ............................... 5-50
P16207 ................................. 1-8 P16243 ............................. 2-102 P16281 ............................... 5-54
P16208 ................................. 1-4 P16244 ............................... 6-37 P16282 ............................... 5-12
P16209 ............................... 1-66 P16245 ............................... 2-34 P16283 ............................... 5-80
P16210 ................................. 1-2 P16246 ............................... 2-36 P16284 ................................. 5-8
P16211 ............................... 1-56 P16247 ............................... 6-24 P16285 ............................... 5-14
P16212 ............................... 1-58 P16248 ................................. 2-4 P16286 ............................... 5-56
P16213 ............................... 1-52 P16249 ............................... 2-16 P16287 ............................... 5-58
P16214 ............................... 1-54 P16250 ................................. 3-2 P16288 ............................... 5-74
P16215 ............................... 1-62 P16251 ................................. 3-4 P16289 ............................... 5-78
P16216 ............................... 1-68 P16252 ................................. 3-8 P16290 ............................... 5-76

xxii
GENERAL INFORMATION

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
P16291 ............................... 6-45 P16343 ............................... 8-24 P16406 ............................. 14-16
P16292 ................................. 6-4 P16343 ............................... 8-26 P16407 ............................. 13-20
P16293 ................................. 6-8 P16344 ............................... 9-10 P16408 ............................. 13-18
P16294 ............................... 6-40 P16345 ............................... 9-12 P16409 ............................. 13-16
P16295 ............................... 6-26 P16346 ............................... 9-14 P16410 ............................. 13-22
P16296 ............................... 6-30 P16347 ............................... 9-16 P16411 ............................. 13-25
P16297 ............................... 6-42 P16348 ................................. 9-2 P16412 ............................. 13-24
P16298 ............................... 6-38 P16349 ................................. 9-4 P16412 ............................... 14-6
P16299 ............................... 6-34 P16350 ................................. 9-8 P16414 ............................... 14-8
P16300 ................................. 6-6 P16351 ................................. 9-6 P16415 ............................. 14-10
P16301 ............................... 6-48 P16352 ............................. 10-14 P16458 ................................. 8-4
P16302 ............................... 6-52 P16353 ............................. 10-18 P16459 ................................. 8-6
P16303 ............................... 6-54 P16354 ............................. 10-12 P16460 ................................. 8-8
P16304 ............................... 6-58 P16355 ............................... 10-8 P16461 ............................... 8-10
P16305 ............................... 6-11 P16356 ............................... 10-6 P16462 ............................... 8-12
P16306 ............................... 6-56 P16356 ............................... 10-2 P16463 ............................... 8-14
P16307 ............................. 6-148 P16358 ............................. 10-16 P16478 ............................... 6-22
P16308 ............................. 6-156 P16359 ............................. 11-26 P16517 ............................... 5-22
P16309 ............................. 6-158 P16360 ............................. 11-28 P16534 ............................... 6-60
P16310 ............................. 6-134 P16361 ............................. 11-30 P16547 ............................... 6-66
P16311 ............................. 6-138 P16362 ............................. 11-24 P16548 ............................... 6-46
P16312 ............................. 6-110 P16363 ............................. 11-22 P16594 ............................. 6-152
P16313 ............................. 6-122 P16364 ............................. 11-32 P16619 ............................... 1-34
P16314 ............................. 6-142 P16365 ............................... 11-8 P16620 ............................... 1-38
P16315 ............................. 6-160 P16366 ............................. 11-18 P16621 ............................... 1-44
P16316 ............................... 6-86 P16367 ............................. 11-20 P16911 ............................... 1-28
P16317 ............................... 6-68 P16368 ............................. 11-14 P16912 ............................... 1-32
P16318 ............................... 6-98 P16369 ............................. 11-16 P16954 ............................... 1-60
P16319 ............................... 6-64 P16370 ............................. 11-10 P16955 ............................... 1-64
P16320 ............................... 6-62 P16371 ............................. 11-12 P16992 ............................... 11-6
P16321 ............................. 6-168 P16372 ............................... 11-4 P16993 ............................. 6-174
P16322 ............................. 6-164 P16373 ............................. 11-34 P16996 ............................... 6-12
P16323 ............................... 7-68 P16374 ............................. 11-36 P17369 ............................... 4-20
P16324 ............................... 7-28 P16375 ............................. 11-44 P17391 ............................. 6-112
P16325 ............................... 7-50 P16376 ............................. 11-46 P17397 ............................. 6-124
P16326 ............................... 7-52 P16377 ............................. 11-48 P17404 ............................... 6-74
P16327 ............................... 7-54 P16378 ............................. 11-38 P17405 ............................. 6-104
P16328 ............................... 7-30 P16379 ............................. 11-40 P17410 ............................... 6-92
P16329 ................................. 7-8 P16380 ............................. 11-42 P17439 ............................. 6-146
P16330 ............................... 7-42 P16381 ............................... 13-2 P17473 ............................. 6-166
P16331 ............................... 7-46 P16382 ............................... 13-4 P17474 ............................. 6-172
P16332 ............................... 7-16 P16383 ............................... 5-20 P17536 ............................... 2-84
P16333 ............................... 7-20 P16384 ............................... 1-67 P17546 ............................... 1-42
P16334 ............................... 7-10 P16386 ............................. 13-26 P17547 ............................... 1-48
P16335 ............................... 7-12 P16386 ............................. 13-28 P17570 ............................... 5-62
P16336 ............................... 7-14 P16387 ............................... 13-6 P17574 ............................. 6-162
P16337 ................................. 7-4 P16390 ............................... 13-8 P17593 ................................. 7-6
P16338 ................................. 8-2 P16395 ............................. 14-14 P17594 ............................... 7-22
P16339 ............................... 8-16 P16396 ............................. 13-10 P17595 ............................... 7-25
P16340 ............................... 8-20 P16397 ............................. 14-12 P17622 ................................. 4-4
P16341 ............................... 8-22 P16399 ............................. 13-12 P17623 ................................. 4-8

xxiii
GENERAL INFORMATION

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
P17624 ............................... 4-12 P17800 ............................... 5-36 P17933 ............................... 2-46
P17626 ............................... 2-66 P17813 ............................... 5-30 P17936 ................................. 3-6
P17632 ............................... 2-38 P17814 ............................... 5-32 P17941 ............................... 2-50
P17698 ............................... 7-32 P17815 ............................... 5-38 P17942 ............................... 2-52
P17699 ............................... 7-34 P17816 ............................... 5-40 P17943 ............................... 2-53
P17700 ............................... 7-38 P17820 ............................... 5-34 P17950 ............................... 6-14
P17701 ............................... 7-40 P17836 ............................... 5-35 P17951 ............................... 6-16
P17702 ............................... 7-56 P17837 ............................... 5-41 P17958 ............................. 6-116
P17703 ............................... 7-60 P17838 ............................... 5-44 P17959 ............................. 6-126
P17704 ............................... 7-62 P17839 ............................... 5-46 P18051 ............................... 2-54
P17705 ............................... 7-66 P17840 ............................... 5-48 P18052 ............................... 2-56
P17706 ............................... 7-64 P17841 ............................. 10-20 P18053 ............................... 2-58
P17780 ............................... 6-18 P17842 ............................... 2-78 P18054 ............................... 2-60
P17781 ............................... 6-19 P17858 ............................. 6-132 P18055 ............................... 2-62
P17786 ............................... 6-20 P17916 ............................... 2-10 P18056 ............................... 2-64
P17787 ............................... 6-21 P17919 ............................... 2-42 P18334 ............................... 14-4
P17791 ............................... 6-80 P17922 ............................... 2-40 P18342 ............................... 14-2
P17792 ............................... 5-64 P17925 ............................... 2-44
P17799 ............................... 5-28 P17930 ............................... 2-48

xxiv
SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

CAB
ASSEMBLY AND ATTACHING PARTS ........................................................................................................... 1-16
FRAME AND ATTACHING PARTS ................................................................................................................. 1-18
INTERIOR PANELS ........................................................................................................................................ 1-20
LH DOOR........................................................................................................................................................ 1-22
RH DOOR AND HEATER ASSEMBLY ........................................................................................................... 1-24
WINDOWS AND WINDOW WIPER SYSTEM ................................................................................................ 1-30
CAB DOORS
PVC................................................................................................................................................................. 1-28
CONTROL LEVER LABELS............................................................................................................................... 1-56
COUNTERWEIGHTS ......................................................................................................................................... 1-12
COWL MOUNT................................................................................................................................................... 1-10
ELECTRONIC LEVER LABELS
AUXILIARY DUAL FUNCTION ....................................................................................................................... 1-60
AUXILIARY SINGLE FUNCTION.................................................................................................................... 1-58
FENDER EXTENSIONS....................................................................................................................................... 1-8
FLOORPLATES AND COVERS ........................................................................................................................... 1-4
FORKS ............................................................................................................................................................... 1-66
OPTIONAL...................................................................................................................................................... 1-67
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS
D/B 07/2006⇒............................................................................................................................................. 1-48
S/N B875B1401⇔S/N B875B1501 ............................................................................................................. 1-44
S/N B875B1501⇒ D/B 07/2006 .................................................................................................................. 1-46
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS
D/B 07/2006⇒............................................................................................................................................. 1-50
HOOD ASSEMBLY............................................................................................................................................... 1-2
JOYSTICK LABELS............................................................................................................................................ 1-62
WITH RETURN TO SET TILT......................................................................................................................... 1-64
LABELS
EXTERIOR...................................................................................................................................................... 1-52
INTERIOR....................................................................................................................................................... 1-54
LOAD BACKREST EXTENSION........................................................................................................................ 1-68
NON-SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS
S/N B875B1401⇔S/N B875B1501 ............................................................................................................. 1-34
S/N B875B1501⇒ ....................................................................................................................................... 1-36
OVERHEAD GUARD.......................................................................................................................................... 1-14
SEMI-SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................... 1-42
S/N B875B1401⇔S/N B875B1501 ............................................................................................................. 1-38
S/N B875B1501⇒ D/B 07/2006 .................................................................................................................. 1-40
WEATHER PROTECTION.................................................................................................................................. 1-32

1-1
P16210 03-05

HOOD ASSEMBLY

HOOD ASSEMBLY

1-2
P16210 03-05

HOOD ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 a 524256519 Hood Assembly ......................................................................................................... 1


1 524256522 Hood Assembly (Vented) ........................................................................................... 1
1 b 524256520 Hood Assembly ......................................................................................................... 1
2 a 524256518 Hood (Low Noise) ................................................................................................ 1
2 b 524256515 Hood..................................................................................................................... 1
2 524236617 Hood (Vented) ...................................................................................................... 1
3 580063960 Reinforcement Assembly ..................................................................................... 1
4 580030966 Capscrew ............................................................................................................. 8
5 580058383 Bumper (Hood)..................................................................................................... 2
6 580004592 Nut........................................................................................................................ 4
7 580057608 Hinge Assembly ................................................................................................... 2
8 580063963 Pin.................................................................................................................... 2
9 580049011 Capscrew ............................................................................................................. 2
10 580070139 Liner ..................................................................................................................... 1
11 518793609 Fastener ............................................................................................................... 4
12 580056851 Seal ...................................................................................................................... 1
13 580056434 Handle.................................................................................................................. 1
14 580056433 Latch Rotor........................................................................................................... 1
15 580049840 Capscrew ............................................................................................................. 4
16 580039900 Capscrew ............................................................................................................. 6
17 a 580065322 Liner (Front Panel) (Low Noise) ........................................................................... 1
18 a 580065323 Liner (LH Panel) (Low Noise) ............................................................................... 1
19 a 580065324 Liner (RH Panel) (Low Noise) .............................................................................. 1
20 b 580049915 Ball Stud .................................................................................................................... 4
20 a 580049915 Ball Stud .................................................................................................................... 3
20 a 580064627 Ball Stud .................................................................................................................... 1
21 580066308 Sound Liner ............................................................................................................... 1
22 580004592 Nut ............................................................................................................................. 2
23 b 580056664 Gas Spring ................................................................................................................ 2
23 a 580066569 Gas Spring (Left Hand) ............................................................................................. 1
23 a 580066568 Gas Spring (Right Hand) ........................................................................................... 1
24 580051832 Grommet.................................................................................................................... 1
25 580049229 Capscrew................................................................................................................... 2
26 580057238 Striker Bolt ................................................................................................................. 1
27 580027572 Nut ............................................................................................................................. 4
28 580044862 Insert ......................................................................................................................... 4
29 932202911 Capscrew................................................................................................................... 4
30 580070017 Bumper Rest.............................................................................................................. 1
31 580056815 Capscrew................................................................................................................... 2
32 580049758 Fastener .................................................................................................................... 8
33 580044861 Insert ......................................................................................................................... 2
580058137 Plug (Not Illustrated).................................................................................................. 1

FOOTNOTES:
a With Cab
b With Overhead Guard

1-3
P16208 03-05

FLOORPLATES AND COVERS

FLOORPLATES AND COVERS

1-4
P16208 03-05

FLOORPLATES AND COVERS

KEY:
A: With Cab
B: With Overhead Guard

QTY
ITEM PART NO. DESCRIPTION A B
1 580052911 Dash Assembly (Manual Valve)......................................................................... 1 1
1 580052912 Dash Assembly (Electronic Valve)..................................................................... 1 1
2 580052409 Cup Holder .................................................................................................... 1 1
3 932728908 Capscrew........................................................................................................... 5 5
4 580046139 Clip .................................................................................................................... 6 6
5 580068007 Sound Liner ....................................................................................................... 1 ..
6 580067860 Sound Liner ....................................................................................................... 1 ..
7 580067861 Sound Liner ....................................................................................................... 1 ..
8 580067852 Sound Liner ....................................................................................................... 1 ..
9 580067859 Sound Liner ....................................................................................................... 1 ..
10 580067858 Sound Liner ....................................................................................................... 1 ..
11 580037205 Tail Light Base (LH) ........................................................................................... 1 1
12 580050625 Cover (Rear) ...................................................................................................... .. 1
13 580044859 Insert ................................................................................................................. .. 8
13 580044859 Insert ................................................................................................................. 5 ..
14 580037206 Tail Light Base (RH)........................................................................................... 1 1
15 580041711 Capscrew........................................................................................................... 3 3
16 580058212 Capscrew........................................................................................................... 4 4
17 580052735 Floormat ............................................................................................................ 1 1
18 580053622 Floor Plate ......................................................................................................... 1 1
19 580049836 Plate (RH).......................................................................................................... 1 1
20 580061746 Seal (RH)........................................................................................................... 1 1
21 524220654 Panel (Step) (RH) .............................................................................................. 1 1
22 580049836 Plate (RH).......................................................................................................... 1 1
23 524149438 Splash Shield (Gasoline and Diesel) ................................................................. 1 1
24 580049835 Plate (LH) .......................................................................................................... 1 1
25 925776402 Cap (LPG) ......................................................................................................... 1 1
26 524195754 Radiator Cover Assembly .................................................................................. .. 1
26 580061815 Seal (LH) ....................................................................................................... .. 1
26 580061814 Seal (RH) ...................................................................................................... .. 1
27 449021001 Washer .......................................................................................................... .. 2
28 507353800 Snap Ring ..................................................................................................... .. 2
29 580058734 Screw ............................................................................................................ .. 2
30 524177726 Panel (Rear) (RH).............................................................................................. 1 1
31 580050773 Seal ................................................................................................................... 2 2
32 580056224 Trim Seal ........................................................................................................... 2 2
33 580061747 Damping Sheet (RH Rear Panel) ...................................................................... 1 1
34 580065318 Sound Liner ....................................................................................................... 1 ..
35 580065320 Sound Liner ....................................................................................................... 1 ..
36 580065319 Sound Liner ....................................................................................................... 1 ..
37 580065316 Sound Liner ....................................................................................................... 1 ..
38 580041704 Insert ................................................................................................................. 6 6
39 580026621 Clip Nut (Gasoline and Diesel) .......................................................................... 23 23
39 580026621 Clip Nut (LPG) ................................................................................................... 21 21
40 524180729 Screw................................................................................................................. 6 6
41 580049835 Plate (LH) .......................................................................................................... 1 1

1-5
P16208 03-05

FLOORPLATES AND COVERS

QTY
ITEM PART NO. DESCRIPTION A B

42 524220653 Panel (Step) (LH)............................................................................................... 1 1


43 580061184 Seal (LH) (LH) ................................................................................................... 1 1
44 524177724 Panel (Rear) (LH, Gasoline and Diesel) ............................................................ 1 1
44 524177725 Panel (Rear) (LH, LPG) ..................................................................................... 1 1
45 580061749 Damping Sheet (LH Rear Panel) ....................................................................... 1 1
46 524188741 Panel (Front) (LH).............................................................................................. 1 1
47 524224752 Plug ................................................................................................................... 4 4
48 580059333 Bracket (LH) (Fender Cover) ............................................................................. 1 1
49 524211381 Cover (LH Fender)............................................................................................. 1 1
50 505970526 Nut (Foldover).................................................................................................... 4 4
51 580042963 Lock Nut (Standard Tread, Wide Tread) ............................................................ 4 4
51 580042963 Lock Nut (Dual Tread)........................................................................................ 6 6
52 580050478 Mud Guard (Standard Tread)............................................................................. 2 2
53 580051156 Mud Guard (LH, Wide Tread) ............................................................................ 1 1
53 580051157 Mud Guard (RH, Wide Tread)............................................................................ 1 1
53 580051174 Mud Guard (LH, Dual Tread) ............................................................................. 1 1
53 580051390 Mud Guard (RH, Dual Tread)............................................................................. 1 1
54 580056815 Capscrew (Gasoline and Diesel) ....................................................................... 23 23
54 580056815 Capscrew (LPG) ................................................................................................ 21 21
55 580054552 Seal (Wet Brake) ............................................................................................... 1 1
55 580054667 Seal (Dry Brake) ................................................................................................ 1 1
56 580061748 Damping Sheet (LH Front Panel) ...................................................................... 1 1
57 580061189 Damping Sheet (RH Front Panel)...................................................................... 1 1
58 524188746 Panel (RH Front)................................................................................................ 1 1
59 580059332 Bracket (RH) (Fender Cover)............................................................................. 1 1
60 524211382 Cover (RH Fender) ............................................................................................ 1 1
61 580038033 Grommet (RH) ................................................................................................... 1 1
62 580068694 Seal Plate .......................................................................................................... 1 1
62 580046075 Seal ............................................................................................................... 1 1
63 580050979 Seal ................................................................................................................... 1 ..
64 580026351 Seal (Manual Valve) .......................................................................................... 1 ..
64 580046391 Seal (Electronic Valve) ...................................................................................... 1 ..
65 580046350 Seal (Manual Valve) .......................................................................................... 1 ..
65 580046392 Seal (Electronic Valve) ...................................................................................... 1 ..
66 580046349 Seal ................................................................................................................... 1 ..
67 580046348 Seal ................................................................................................................... 1 ..
68 580053149 Kick Panel (Single Brake Pedal) ........................................................................ 1 1
69 580053150 Kick Panel (Dual Brake Pedal)........................................................................... 1 1
70 580046138 Cover (Steering Column) (Lower)...................................................................... 1 1
70 580046143 Cover (Steering Column) (Upper)...................................................................... 1 1
71 909904403 Screw................................................................................................................. 2 2
524238067 Underbelly Shield (Not Illustrated)..................................................................... 1 1

1-6
NOTES

1-7
P16207 03-05

FENDER EXTENSIONS

FENDER EXTENSIONS

1-8
P16207 03-05

FENDER EXTENSIONS

ITEM PART NO. DESCRIPTION QTY

1 524210176 Fender (Wide Tread) (LH).......................................................................................... 1


1 524210178 Fender (Dual Tread) (LH) .......................................................................................... 1
1 524210177 Fender (Wide Tread) (RH) ......................................................................................... 1
1 524210179 Fender (Dual Tread) (RH) .......................................................................................... 1
2 580058271 Capscrew................................................................................................................... 8
3 932731908 Capscrew................................................................................................................... 2
4 580058192 Nut ............................................................................................................................. 10

1-9
P16206 03-05

COWL MOUNT

COWL MOUNT

ITEM PART NO. DESCRIPTION QTY

1 580056815 Capscrew................................................................................................................... 2
2 524230676 Cowl........................................................................................................................... 1
3 580044860 Insert ......................................................................................................................... 2
4 580074879 Insert ......................................................................................................................... 7
5 580064483 Capscrew................................................................................................................... 7

1-10
NOTES

1-11
P16205 03-05

COUNTERWEIGHTS

COUNTERWEIGHTS

1-12
P16205 03-05

COUNTERWEIGHTS

ITEM PART NO. DESCRIPTION QTY

1 524181656 Counterweight (40VX) ............................................................................................... 1


1 524181657 Counterweight (50VX) ............................................................................................... 1
1 524181658 Counterweight (60VX) ............................................................................................... 1
1 524181660 Counterweight (70VX) ............................................................................................... 1
1 c 524238063 Counterweight (60VX) ............................................................................................... 1
2 a 449001399 Capscrew (4 in.) ........................................................................................................ 1
2 b 449001295 Capscrew (6 in.) ........................................................................................................ 1
3 580002019 Washer ...................................................................................................................... 1
4 955400911 Lockwasher ............................................................................................................... 1
5 580063959 Pin ............................................................................................................................. 1
6 449034061 Pin ............................................................................................................................. 1
7 580059365 Seal (Counterweight)................................................................................................. 1
8 580059366 Seal (Counterweight) (Top)........................................................................................ 1
9 580059363 Seal (RH)................................................................................................................... 1
10 580059364 Seal (LH) ................................................................................................................... 1
11 504240785 Fastener .................................................................................................................... 4
12 925776402 Cap ............................................................................................................................ 2

FOOTNOTES:
a 40VX
b 50-70VX
c Use with Short Wheel Base.

1-13
P16217 03-05

OVERHEAD GUARD

OVERHEAD GUARD

1-14
P16217 03-05

OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 524240423 Overhead Guard (High) ............................................................................................. 1


1 524240429 Overhead Guard (Low) .............................................................................................. 1
2 524201323 Grommet.................................................................................................................... 2
3 580041704 Insert ......................................................................................................................... 2
4 524208883 Grommet.................................................................................................................... 1
5 580036667 Grommet.................................................................................................................... 1
6 258979300 Plug ........................................................................................................................... 4
7 580056667 Capscrew (M12 x 1.75 x 35)...................................................................................... 8
7 580051941 Capscrew (M12 x 1.75 x 40 Optional) ....................................................................... 8
8 580056528 Nut ............................................................................................................................. 2
9 580044861 Insert ......................................................................................................................... 4
10 580056526 Handle (Grab)............................................................................................................ 1
11 580056815 Capscrew................................................................................................................... 2
12 580051747 Handle Assembly (RH, Rear) .................................................................................... 1
13 580050959 Handle.................................................................................................................. 1
14 580058447 Switch (Horn) ....................................................................................................... 1
15 580022893 Connector............................................................................................................. 1
16 505968540 Secondary Lock ................................................................................................... 1
17 505968514 Terminal (Pin) ....................................................................................................... 2
18 580058212 Capscrew................................................................................................................... 2
a 524240692 Plug ........................................................................................................................... 1
a 524230460 Label (Veracitor 40VX RH) ........................................................................................ 1
a 524230461 Label (Veracitor 50VX RH) ........................................................................................ 1
a 524230463 Label (Veracitor 60VX RH) ........................................................................................ 1
a 524230464 Label (Veracitor 70VX RH) ........................................................................................ 1
a 524230455 Label (40VX LH) ........................................................................................................ 1
a 524230456 Label (50VX LH) ........................................................................................................ 1
a 524230458 Label (60VX LH) ........................................................................................................ 1
a 524230459 Label (70VX LH) ........................................................................................................ 1

FOOTNOTES:
a Not Illustrated

1-15
P16199 03-05

CAB
(ASSEMBLY AND ATTACHING PARTS)

CABASSEMBLY AND ATTACHING PART S

1-16
P16199 03-05

CAB
(ASSEMBLY AND ATTACHING PARTS)

KEY:
A: With Steel Doors
B: With PVC Doors

QTY
ITEM PART NO. DESCRIPTION A B
1 524275519 Cab Assembly (With Steel Doors) ..................................................................... 1 ..
1 524275698 Cab Assembly (With PVC Doors)...................................................................... .. 1
2 580059493 Plug ............................................................................................................... 6 8
3 580056815 Capscrew ...................................................................................................... 8 4
4 580056526 Handle (Grab) ............................................................................................... 1 1
5 580059127 Seal ............................................................................................................... 2 2
6 580056667 Capscrew ...................................................................................................... 8 8
7 580056528 Nut................................................................................................................. 2 2
8 580066768 Seal ............................................................................................................... 1 2
9 580073550 Shim .............................................................................................................. AR AR
10 940400907 Lockwasher ................................................................................................... 6 6
11 580023890 Capscrew ...................................................................................................... 6 6
12 580067787 Seal (LH) ....................................................................................................... 1 1
12 580067788 Seal (RH) ...................................................................................................... 1 1
13 258979300 Plug ............................................................................................................... 4 2
14 524240692 Plug ............................................................................................................... 1 1
15 524208883 Grommet ....................................................................................................... 1 1
16 580051168 Screw ............................................................................................................ 4 ..
17 449022019 Lockwasher ................................................................................................... 4 ..
18 580026712 Fan Assembly................................................................................................ 1 ..
18 150024222 Fan............................................................................................................ 1 ..
18 505968533 Connector ................................................................................................. 1 ..
18 505968540 Secondary Lock ........................................................................................ 1 ..
18 505968514 Terminal (Pin)............................................................................................ 2 ..
19 449015012 Nut................................................................................................................. 4 ..
20 580056815 Capscrew ...................................................................................................... 2 ..
21 580044861 Insert ............................................................................................................. 2 ..
22 580066767 Bracket .......................................................................................................... 1 ..
23 520038820 Connector...................................................................................................... 1 1
a 580073522 Shim .............................................................................................................. AR AR
a 524201323 Grommet ....................................................................................................... 1 1

FOOTNOTES:
a Not Illustrated

1-17
P16200 03-05

CAB
(FRAME AND ATTACHING PARTS)

CABFRAME AND AT TACHING PARTS

1-18
P16200 03-05

CAB
(FRAME AND ATTACHING PARTS)

ITEM PART NO. DESCRIPTION QTY

524275519 Cab Assembly (With Steel Doors) ............................................................................. 1


524275698 Cab Assembly (With PVC Doors).............................................................................. 1
1 580054216 Grommet .............................................................................................................. 2
2 580061879 Grommet .............................................................................................................. 3
3 580074206 Cover (Cable) ....................................................................................................... 1
4 504226242 Washer ................................................................................................................. 4
5 449001013 Capscrew ............................................................................................................. 4
6 580032669 Seal ...................................................................................................................... AR
7 580048511 Clip ....................................................................................................................... 3
8 449021003 Washer ................................................................................................................. 7
9 580062146 Cover (Rear)......................................................................................................... 1
10 580061878 Water Tank ........................................................................................................... 1
11 449015002 Nut........................................................................................................................ 2
12 580014773 Clamp................................................................................................................... 3
13 a 580056815 Capscrew ............................................................................................................. 2
14 a .. . . . Heater Hose Bulkhead ......................................................................................... 1
14 a 580075630 Bracket............................................................................................................. 1
14 a 580015055 Seal.................................................................................................................. AR
15 580061877 Connector ........................................................................................................ 2
16 580032669 Seal.................................................................................................................. AR
17 580067789 Seal ...................................................................................................................... 1
18 580014810 Nut........................................................................................................................ 6
19 .. . . . Frame ................................................................................................................... 1
20 580062101 Wire Harness ....................................................................................................... 1
21 580022776 Bolt ....................................................................................................................... 12

FOOTNOTES:
a With PVC Doors

1-19
P16201 03-05

CAB
(INTERIOR PANELS)

CABINTERIOR PANELS

1-20
P16201 03-05

CAB
(INTERIOR PANELS)

ITEM PART NO. DESCRIPTION QTY

524275519 Cab Assembly (Steel Cab) ........................................................................................ 1


524275698 Cab Assembly (With PVC Doors).............................................................................. 1
1 580064170 Cover (Radio) ....................................................................................................... 1
2 580014812 Screw ................................................................................................................... 8
3 580062047 Nut........................................................................................................................ 8
4 580062048 Cover (Speakers) ................................................................................................. 2
5 580014813 Screw ................................................................................................................... 2
6 580014800 Bulb ...................................................................................................................... 1
7 580014801 Dome Light........................................................................................................... 1
8 580069801 Screw ................................................................................................................... 4
9 580062049 Headliner ............................................................................................................. 1
10 580069812 Screw ................................................................................................................... 2
11 580016587 Hanger ................................................................................................................. 1
12 580014813 Screw ................................................................................................................... 6
13 580062051 Support (RH) ........................................................................................................ 1
14 580062052 Support (LH) ........................................................................................................ 1
15 940102903 Washer ................................................................................................................. 6
16 520042832 Washer ................................................................................................................. 4
17 580074871 Cover Assembly ................................................................................................... 1
17 580075631 Cover ............................................................................................................... 1
18 580062054 Screw ............................................................................................................... 2
19 580074830 Fastener ........................................................................................................... 2
a 580014814 Screw ................................................................................................................... 2
a 580022214 Washer ................................................................................................................. 2

FOOTNOTES:
a Not Illustrated

1-21
P16202 03-05

CAB
(LH DOOR)

CABLH DOOR

1-22
P16202 03-05

CAB
(LH DOOR)

ITEM PART NO. DESCRIPTION QTY

524211730 Cab Assembly (Modular) (Steel Door)....................................................................... 1


1 524239789 Door Assembly (LH) ............................................................................................. 1
2 580062109 Sliding Window (LH) ........................................................................................ 1
2 580018499 Latch Assembly (Sliding Window) ............................................................... 1
3 580062106 Grip .................................................................................................................. 1
4 580062107 Seal.................................................................................................................. 1
5 580062105 Lever ................................................................................................................ 1
6 520037891 Capscrew ......................................................................................................... 2
7 b 580015055 Seal.................................................................................................................. AR
8 449007018 Screw ............................................................................................................... 5
9 449021003 Washer............................................................................................................. 5
10 580014013 Handle and Latch (LH)..................................................................................... 1
11 a 580032669 Seal.................................................................................................................. AR
12 504229298 Nut ................................................................................................................... 2
13 580062103 Plug.................................................................................................................. 2
14 580062110 Gas Spring....................................................................................................... 1
15 580062102 Fastener ........................................................................................................... 5
16 580062104 Cover (Door, LH).............................................................................................. 1
17 580062108 Screen (Door, Lower, LH) ................................................................................ 1
18 580016584 Washer ................................................................................................................. 2
19 580029187 Hinge (LH) (LH).................................................................................................... 2
20 580022776 Bolt ....................................................................................................................... 12
c 580062103 Plug ...................................................................................................................... 5
580060136 Key............................................................................................................................. 2

FOOTNOTES:
a 4215mm Required
b 683mm Required
c Not Illustrated

1-23
P16203 03-05

CAB
(RH DOOR AND HEATER ASSEMBLY)

CABRH DOOR AND HEATER ASSEMBLY

1-24
P16203 03-05

CAB
(RH DOOR AND HEATER ASSEMBLY)

ITEM PART NO. DESCRIPTION QTY

524211730 Cab Assembly (Modular) ........................................................................................... 1


1 524239788 Door Assembly (RH) ............................................................................................ 1
2 580062102 Fastener ........................................................................................................... 6
3 580062024 Louver .............................................................................................................. 3
4 580062033 Cover (Door, RH) ............................................................................................. 1
5 449015014 Nut ................................................................................................................... 2
6 504226242 Washer............................................................................................................. 2
7 580015055 Seal.................................................................................................................. AR
8 580062025 Screw ............................................................................................................... 6
9 580062027 Bracket............................................................................................................. 1
10 580062026 Filter ................................................................................................................. 1
11 449007018 Screw ............................................................................................................... 6
12 449021003 Washer............................................................................................................. 6
13 520037891 Capscrew ......................................................................................................... 2
14 580062037 Lever ................................................................................................................ 1
15 580062107 Seal.................................................................................................................. 1
16 580062106 Grip .................................................................................................................. 1
17 580062039 Sliding Window (RH)........................................................................................ 1
17 580018499 Latch Assembly (Sliding Window) ............................................................... 1
18 504229298 Nut ................................................................................................................... 2
19 580062040 Gas Spring....................................................................................................... 1
20 580032669 Seal.................................................................................................................. AR
21 580062030 Heater Assembly.............................................................................................. 1
21 580062142 Heater.......................................................................................................... 1
21 580062141 Hose ............................................................................................................ 4
21 580062140 Switch .......................................................................................................... 1
21 580074773 Knob........................................................................................................ 1
21 580062139 Valve ............................................................................................................ 1
21 580062138 Wire Harness............................................................................................... 1
21 580062137 Connector .................................................................................................... 2
22 580014773 Clamp .............................................................................................................. 1
23 580062029 Screw ............................................................................................................... 4
24 580062147 Bracket............................................................................................................. 1
25 580062103 Plug.................................................................................................................. 5
26 580062038 Lock (RH)......................................................................................................... 1
27 580062034 Nut ................................................................................................................... 2
28 580054216 Grommet .......................................................................................................... 2
29 580062028 Grommet .......................................................................................................... 1
30 580062032 Handle ............................................................................................................. 1
31 580062035 Release Bar ..................................................................................................... 1
32 580062036 Lever ................................................................................................................ 1
33 580016584 Washer ................................................................................................................. 2
34 580029188 Hinge (RH) (RH)................................................................................................... 2
35 580022776 Bolt ....................................................................................................................... 12
36 580065957 Bulkhead .............................................................................................................. 1
37 580060257 Sleeve .................................................................................................................. 1
38 580067789 Seal ...................................................................................................................... 1

1-25
P16203 03-05

CAB
(RH DOOR AND HEATER ASSEMBLY)

ITEM PART NO. DESCRIPTION QTY

39 a 580066303 Label (Electronic Hydraulics)..................................................................................... 1


580060136 Key............................................................................................................................. 2

FOOTNOTES:
a Electronic Hydraulics Only

1-26
NOTES

1-27
P16911 12-05

CAB DOORS
(PVC)

CAB DOORSPVC

1-28
P16911 12-05

CAB DOORS
(PVC)

KEY:
A: Right Hand
B: Left Hand

QTY
ITEM PART NO. DESCRIPTION A B
524257050 Cab Assembly ................................................................................................... 1 1
524265150 Door Assembly (LH) ...................................................................................... .. 1
524265151 Door Assembly (RH) ..................................................................................... 1 ..
1 580071176 Molding (Top) (RH) ........................................................................................ 1 ..
1 580071170 Molding (Top) (LH) ........................................................................................ .. 1
2 580071177 Molding (Front) (RH) ..................................................................................... 1 ..
2 580071171 Molding (Front) (LH) ...................................................................................... .. 1
3 580071175 Molding (Back) (RH)...................................................................................... 1 ..
3 580071172 Molding (Back) (LH) ...................................................................................... .. 1
4 580023056 Plug ............................................................................................................... 12 12
5 524240692 Plug ............................................................................................................... 1 1
580071169 Screw (Not Illustrated)................................................................................... 10 10

1-29
P16204 03-05

CAB
(WINDOWS AND WINDOW WIPER SYSTEM)

CABWINDOWS AND WINDOW WIPER SYSTEM

1-30
P16204 03-05

CAB
(WINDOWS AND WINDOW WIPER SYSTEM)

ITEM PART NO. DESCRIPTION QTY

524275519 Cab Assembly (With Steel Doors) ............................................................................. 1


524275698 Cab Assembly (With PVC Doors).............................................................................. 1
1 580061860 Window (Roof) ..................................................................................................... 1
2 580061864 Wiper Blade (Rear) .............................................................................................. 1
3 580061863 Wiper Arm (Rear) ................................................................................................. 1
4 580022804 Connector............................................................................................................. 2
5 580061857 Sliding Window (Rear) ......................................................................................... 1
5 580067672 Latch ................................................................................................................ 1
5 580067673 Spring .............................................................................................................. 1
5 580067674 Bar ................................................................................................................... 1
6 580061862 Wiper Motor (Rear) .............................................................................................. 1
6 580076740 Mounting Kit ..................................................................................................... 1
6 580076741 Mounting Kit ..................................................................................................... 1
7 580074205 Striker Bolt............................................................................................................ 2
8 580014039 Guard ................................................................................................................... 2
9 580028816 Block .................................................................................................................... 2
10 580069801 Screw ................................................................................................................... 4
11 580061836 Bracket ................................................................................................................. 4
12 580061837 Washer ................................................................................................................. 4
13 580014765 Washer ................................................................................................................. 4
14 580014766 Washer ................................................................................................................. 4
15 580014767 Washer ................................................................................................................. 4
16 580014768 Screw ................................................................................................................... 4
17 580061861 Wiper Motor (Front) .............................................................................................. 1
17 580076739 Mounting Kit ..................................................................................................... 1
18 580061865 Wiper Arm (Front) ................................................................................................ 1
19 580061866 Wiper Blade (Front) .............................................................................................. 1
20 580061835 Screen (Front) ...................................................................................................... 1
21 580024183 Seal ...................................................................................................................... AR
22 449007023 Screw ................................................................................................................... 2
23 580061858 Screw ................................................................................................................... 2
24 580048526 Washer ................................................................................................................. 2
25 580061869 Spacer.................................................................................................................. 2
26 580061868 Bushing ................................................................................................................ 4
27 580069799 Sleeve .................................................................................................................. 2
28 580053025 Washer ................................................................................................................. 2
29 449015014 Nut........................................................................................................................ 4
30 504226242 Washer ................................................................................................................. 4
31 580014009 Ball Stud............................................................................................................... 2
32 504229298 Nut........................................................................................................................ 2
33 580069803 Seal ...................................................................................................................... AR
34 940102903 Washer ................................................................................................................. 2
35 937100903 Nut........................................................................................................................ 2

1-31
P16912 01-06

WEATHER PROTECTION

WEATHER PROTECTION

1-32
P16912 01-06

WEATHER PROTECTION

ITEM PART NO. DESCRIPTION QTY

1 524256181 Front Screen Assembly ............................................................................................. 1


1 524256185 Frame ................................................................................................................... 1
2 580072314 Windshield............................................................................................................ 1
3 580072316 Washer Bottle....................................................................................................... 1
4 580020095 Wiper Switch (Top And Rear)............................................................................... 1
5 524201323 Grommet .............................................................................................................. 1
6 580072317 Seal (Frame) ........................................................................................................ 2
7 580070259 Foam Pad .................................................................................................................. 1
8 524256192 Bracket ...................................................................................................................... 4
9 580056815 Capscrew................................................................................................................... 4
10 580070476 Foam Pad .................................................................................................................. 12
11 580070261 Bracket (Light) ........................................................................................................... 2
12 524256188 Top Screen Assembly................................................................................................ 1
12 524256190 Frame ................................................................................................................... 1
12 580044861 Insert .................................................................................................................... 4
13 580072320 Glass .................................................................................................................... 1
14 580072319 Seal ...................................................................................................................... 1
15 580072321 Seal ...................................................................................................................... 1
16 524256191 Bracket ...................................................................................................................... 4
17 580056815 Capscrew................................................................................................................... 4
580072318 Wire Harness (Not Illustrated) ................................................................................... 1

1-33
P16619 11-05

NON-SUSPENSION SEAT
(WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1401⇔S/N B875B1501)

NON-SUSPENSION SEATWITHOUT ELECTRONIC CONTROL SS/N B875B1401⇔S/N B875B 1501

1-34
P16619 11-05

NON-SUSPENSION SEAT
(WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1401⇔S/N B875B1501)

ITEM PART NO. DESCRIPTION QTY

580058130 Seat Assembly (Vinyl) ............................................................................................... 1


580058131 Seat Assembly (Cloth)............................................................................................... 1
1 580049906 Cushions (Both) (Vinyl) ........................................................................................ 1
1 580049895 Cushions (Both) (Cloth)........................................................................................ 1
1 580049891 Sensor (Operator Presence) (Not Illustrated) ...................................................... 1
2 580049893 Hip Restraint ........................................................................................................ 1
2 580049892 Hip Restraint ........................................................................................................ 1
3 580010435 Slide Kit ................................................................................................................ 1
4 580073274 Wire Harness ....................................................................................................... 1
5 580014468 Seat Belt Kit ......................................................................................................... 1
6 580049933 Grommet.................................................................................................................... 1
7 580056926 Book Box ................................................................................................................... 1
8 518793684 Nut ............................................................................................................................. 4

1-35
P16219 03-05

NON-SUSPENSION SEAT
(WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1501⇒)

NON-SUSPENSION SEATWITHOUT ELECTRONIC CONTROL SS/N B875B1501⇒

1-36
P16219 03-05

NON-SUSPENSION SEAT
(WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1501⇒)

ITEM PART NO. DESCRIPTION QTY

580060068 Seat Assembly (Vinyl) ............................................................................................... 1


580060070 Seat Assembly (Cloth)............................................................................................... 1
1 580049906 Cushions (Both) (Vinyl) ........................................................................................ 1
1 580049895 Cushions (Both) (Cloth)........................................................................................ 1
1 580049891 Sensor (Operator Presence) (Not Illustrated) ...................................................... 1
2 580049893 Hip Restraint ........................................................................................................ 1
2 580049892 Hip Restraint ........................................................................................................ 1
3 580062078 Seat Belt Kit ......................................................................................................... 1
4 518793684 Nut........................................................................................................................ 4
5 580010435 Slide Kit ................................................................................................................ 1
6 580073274 Wire Harness ....................................................................................................... 1

1-37
P16620 11-05

SEMI-SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1401⇔S/N B875B1501)

SEMI-SUSPENSION SEATWITH AND WITHOUT ELECTRONIC CONTROLSS/N B875B1401⇔S/N B875B1501

1-38
P16620 11-05

SEMI-SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1401⇔S/N B875B1501)

KEY:
A: Without Arm Controls
B: With Arm Controls

QTY
ITEM PART NO. DESCRIPTION A B
1 580058132 Seat Assembly (Vinyl) ....................................................................................... 1 ..
1 580058133 Seat Assembly (Cloth)....................................................................................... 1 ..
1 580058124 Seat Assembly (Vinyl) ....................................................................................... .. 1
1 580058125 Seat Assembly (Cloth)....................................................................................... .. 1
2 520041852 Manual Holder Kit.......................................................................................... 1 1
3 580051572 Back Cushion (Vinyl) ..................................................................................... 1 1
3 580051573 Back Cushion (Cloth) .................................................................................... 1 1
4 580049897 Hip Restraint (LH) ......................................................................................... 1 1
4 580049898 Hip Restraint (RH)......................................................................................... 1 ..
5 580014468 Seat Belt Kit .................................................................................................. 1 1
6 580051574 Seat Cushion (Vinyl) ..................................................................................... .. 1
6 580051575 Seat Cushion (Cloth)..................................................................................... .. 1
7 580018653 Weight Adjuster Guide .................................................................................. 1 1
8 580049900 Weight Adjust Knob....................................................................................... 1 1
9 580010435 Slide Kit ......................................................................................................... 1 1
10 580058387 Wire Harness (With Electronic Controls)....................................................... .. 1
10 580073274 Wire Harness (With Hip Restraints) .............................................................. 1 ..
11 518793684 Nut ..................................................................................................................... 4 4
a 580049887 Knobs (Electronic Control Arm)......................................................................... .. 1
a 520041836 Shock Absorber Kit............................................................................................ 1 1
a 580049891 Sensor (Operator Presence) ............................................................................. 1 1
a 580049886 Foam Cap (Electronic Control Arm) .................................................................. .. 1

FOOTNOTES:
a Not Illustrated

1-39
P16220 03-05

SEMI-SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1501⇒ D/B 07/2006)

SEMI-SUSPENSION SEATWITH AND WITHOUT ELECTRONIC CONTROLSS/N B 875B1501⇒ D/B 07/2006

1-40
P16220 03-05

SEMI-SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1501⇒ D/B 07/2006)

KEY:
A: Without Arm Controls
B: With Arm Controls

QTY
ITEM PART NO. DESCRIPTION A B
1 580060072 Seat Assembly (Vinyl) ....................................................................................... 1 ..
1 580060073 Seat Assembly (Cloth)....................................................................................... 1 ..
1 580060062 Seat Assembly (Vinyl) ....................................................................................... .. 1
1 580060063 Seat Assembly (Cloth)....................................................................................... .. 1
2 520041852 Manual Holder Kit.......................................................................................... 1 1
3 580051572 Back Cushion (Vinyl) ..................................................................................... 1 1
3 580051573 Back Cushion (Cloth) .................................................................................... 1 1
4 580049897 Hip Restraint (LH) ......................................................................................... 1 1
4 580049898 Hip Restraint (RH)......................................................................................... 1 ..
5 580062078 Seat Belt Kit .................................................................................................. 1 1
6 580051574 Seat Cushion (Vinyl) ..................................................................................... 1 1
6 580051575 Seat Cushion (Cloth)..................................................................................... 1 1
7 580018653 Weight Adjuster Guide .................................................................................. 1 1
8 580049900 Weight Adjust Knob....................................................................................... 1 1
9 580010435 Slide Kit ......................................................................................................... 1 1
10 580058387 Wire Harness (With Electronic Controls)....................................................... .. 1
10 580073274 Wire Harness (With Hip Restraints) .............................................................. 1 ..
11 518793684 Nut ..................................................................................................................... 4 4
a 580049887 Knobs (Electronic Control Arm)......................................................................... .. 1
a 520041836 Shock Absorber Kit............................................................................................ 1 1
a 580049891 Sensor (Operator Presence) ............................................................................. 1 1
a 580049886 Foam Cap (Electronic Control Arm) .................................................................. .. 1

FOOTNOTES:
a Not Illustrated

1-41
P17546 06-06

SEMI-SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)

SEMI-SUSPENSION SEATWITH AND WITHOUT ELECTRONIC CONTROLS

1-42
P17546 06-06

SEMI-SUSPENSION SEAT
(WITH AND WITHOUT ELECTRONIC CONTROLS)

KEY:
A: With Hip Restraints
B: With Electronic Control Arm

QTY
ITEM PART NO. DESCRIPTION A B
580060072 Seat Assembly (Vinyl) ....................................................................................... 1 ..
580060073 Seat Assembly (Cloth)....................................................................................... 1 ..
580068638 Seat Assembly (Vinyl) ....................................................................................... .. 1
580068639 Seat Assembly (Cloth)....................................................................................... .. 1
1 580051572 Back Cushion (Vinyl) ..................................................................................... 1 ..
1 580051573 Back Cushion (Cloth) .................................................................................... 1 ..
2 580049897 Hip Restraint ................................................................................................. 1 ..
2 580049898 Hip Restraint ................................................................................................. 1 ..
3 580062078 Seat Belt Kit .................................................................................................. 1 ..
4 580051574 Seat Cushion (Vinyl) ..................................................................................... 1 ..
4 580051575 Seat Cushion (Cloth)..................................................................................... 1 ..
5 580018653 Weight Adjuster Guide .................................................................................. 1 ..
6 580049900 Weight Adjust Knob....................................................................................... 1 ..
7 580010435 Slide Kit ......................................................................................................... 1 ..
8 518793684 Nut................................................................................................................. 4 4
9 580026810 Clip ................................................................................................................ 1 1
10 580073274 Wire Harness ................................................................................................ 1 1
11 580040850 Clip Nut ......................................................................................................... 1 1
12 518791646 Capscrew ...................................................................................................... 1 1
13 520041852 Manual Holder Kit.......................................................................................... 1 ..
a 520041836 Shock Absorber Kit ....................................................................................... 1 ..
a 580049891 Sensor (Operator Presence) ......................................................................... 1 ..

FOOTNOTES:
a Not Illustrated

1-43
P16621 11-05

FULL SUSPENSION SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1401⇔S/N B875B1501)

FULL SUSPENSION SEATWITH AND WITHOUT ELECTRONIC CONTROLSS/N B875B1401⇔S/N B875B1501

1-44
P16621 11-05

FULL SUSPENSION SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1401⇔S/N B875B1501)

KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)

QTY
ITEM PART NO. DESCRIPTION A B C D

580058122 Seat Assembly (Vinyl) ................................................................. 1 .. .. ..


580058123 Seat Assembly (Cloth)................................................................. .. 1 .. ..
580058126 Seat Assembly (Vinyl) ................................................................. .. .. 1 ..
580058127 Seat Assembly (Cloth)................................................................. .. .. .. 1
1 580049883 Seat Cushion (Vinyl) ............................................................... 1 .. 1 ..
1 580051805 Seat Cushion (Cloth)............................................................... .. 1 .. 1
2 580014468 Seat Belt Kit ............................................................................ 1 1 1 1
3 580014467 Hip Restraint Kit (LH) ............................................................. 1 1 1 1
3 580014466 Hip Restraint Kit (RH) ............................................................. 1 1 .. ..
4 580014462 Back Cushion (Vinyl) ............................................................... 1 .. 1 ..
4 580014463 Back Cushion (Cloth) .............................................................. .. 1 .. 1
5 580073274 Wire Harness .......................................................................... 1 1 .. ..
5 580058387 Wire Harness .......................................................................... .. .. 1 1
6 580014471 Slide Kit ................................................................................... 1 1 1 1
7 580014473 Weight Adjuster Kit.................................................................. 1 1 1 1
8 518793684 Nut........................................................................................... 4 4 4 4
a 580018888 Shock Kit ..................................................................................... 1 1 1 1
a 580049886 Foam Cap (Electronic Control Arm) ............................................ .. .. 1 1
a 580049887 Knobs (Electronic Control Arm)................................................... .. .. 1 1
a 580049884 Sensor (Operator Presence) ....................................................... 1 1 1 1

FOOTNOTES:
a Not Illustrated

1-45
P16218 03-05

FULL SUSPENSION SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1501⇒ D/B 07/2006)

FULL SUSPENSION SEATWITH AND WITHOUT ELECTRONIC CONTROLSS/N B875B1501⇒ D/B 07/2006

1-46
P16218 03-05

FULL SUSPENSION SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)
(S/N B875B1501⇒ D/B 07/2006)

KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)

QTY
ITEM PART NO. DESCRIPTION A B C D

580060060 Full Suspension Seat (Vinyl) ....................................................... 1 .. .. ..


580060061 Full Suspension Seat (Cloth)....................................................... .. 1 .. ..
580060064 Full Suspension Seat (Vinyl) ....................................................... .. .. 1 ..
580060065 Full Suspension Seat (Cloth)....................................................... .. .. .. 1
1 580014462 Back Cushion (Vinyl) ............................................................... 1 .. 1 ..
1 580014463 Back Cushion (Cloth) .............................................................. .. 1 .. 1
2 580014467 Hip Restraint Kit (LH) ............................................................. 1 1 1 1
2 580014466 Hip Restraint Kit (RH) ............................................................. 1 1 .. ..
3 580062078 Seat Belt Kit ............................................................................ 1 1 1 1
4 580049883 Seat Cushion (Vinyl) ............................................................... 1 .. 1 ..
4 580051805 Seat Cushion (Cloth)............................................................... .. 1 .. 1
a 580049884 Sensor (Operator Presence) ................................................... 1 1 1 1
5 580014473 Weight Adjuster Kit.................................................................. 1 1 1 1
6 580014471 Slide Kit ................................................................................... 1 1 1 1
7 580073274 Wire Harness .......................................................................... 1 1 .. ..
7 580058387 Wire Harness .......................................................................... .. .. 1 1
8 518793684 Nut ............................................................................................... 4 4 4 4
a 524273761 Gas Spring Kit ............................................................................. .. .. 1 ..
a 580018888 Shock Kit ..................................................................................... 1 1 1 1
a 580049886 Foam Cap (Electronic Control Arm) ............................................ .. .. 1 1
a 580049887 Knobs (Electronic Control Arm)................................................... .. .. 1 1

FOOTNOTES:
a Not Illustrated

1-47
P17547 06-06

FULL SUSPENSION SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)
(D/B 07/2006⇒)

FULL SUSPENSION SEATWITH AND WITHOUT ELECTRONIC CONTROLSD/B 07/2006⇒

1-48
P17547 06-06

FULL SUSPENSION SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)
(D/B 07/2006⇒)

KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)

QTY
ITEM PART NO. DESCRIPTION A B C D

580060060 Full Suspension Seat (Vinyl) ....................................................... 1 .. .. ..


580060061 Full Suspension Seat (Cloth)....................................................... .. 1 .. ..
580068489 Full Suspension Seat (Vinyl) ....................................................... .. .. 1 ..
580068490 Full Suspension Seat (Cloth)....................................................... .. .. .. 1
1 580014462 Back Cushion (Vinyl) ............................................................... 1 .. 1 ..
1 580014463 Back Cushion (Cloth) .............................................................. .. 1 .. 1
2 580014467 Hip Restraint Kit (LH) ............................................................. 1 1 1 1
2 580014466 Hip Restraint Kit (RH) ............................................................. 1 1 .. ..
3 580062078 Seat Belt Kit ............................................................................ 1 1 1 1
4 580049883 Seat Cushion (Vinyl) ............................................................... 1 .. 1 ..
4 580051805 Seat Cushion (Cloth)............................................................... .. 1 .. 1
4 a 580049884 Sensor (Operator Presence) ................................................... 1 1 1 1
5 580014473 Weight Adjuster Kit.................................................................. 1 1 .. ..
5 580057259 Weight Adjust Knob................................................................. .. .. 1 1
6 580014471 Slide Kit ................................................................................... 1 1 1 1
7 580073274 Wire Harness .......................................................................... 1 1 .. ..
7 580059815 Harness Kit ............................................................................. .. .. 1 1
8 518793684 Nut ............................................................................................... 4 4 4 4
9 580026810 Clip .............................................................................................. .. .. 1 1
10 580026812 Clip .............................................................................................. .. .. 1 1
11 580040850 Clip Nut........................................................................................ .. .. 1 1
12 518791646 Capscrew..................................................................................... .. .. 1 1
a 580018888 Shock Kit ..................................................................................... 1 1 .. ..
a 524273761 Gas Spring Kit ............................................................................. .. .. 1 1
a 580049886 Foam Cap (Electronic Control Arm) ............................................ .. .. 1 1
a 580049887 Knobs (Electronic Control Arm)................................................... .. .. 1 1
a 580014465 Manual Holder Kit ........................................................................ .. .. 1 1

FOOTNOTES:
a Not Illustrated

1-49
P16221 03-05

FULL SUSPENSION SWIVEL SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)
(D/B 07/2006⇒)

FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONT ROLSD /B 07/2006⇒

1-50
P16221 03-05

FULL SUSPENSION SWIVEL SEAT


(WITH AND WITHOUT ELECTRONIC CONTROLS)
(D/B 07/2006⇒)

KEY:
A: With Hip Restraints
B: With Electronic Controls

QTY
ITEM PART NO. DESCRIPTION A B
580060074 Seat Assembly (Vinyl) ....................................................................................... 1 ..
580060075 Seat Assembly (Cloth)....................................................................................... 1 ..
580068631 Seat Assembly (Vinyl) ....................................................................................... .. 1
580068633 Seat Assembly (Fabric) ..................................................................................... .. 1
1 580014462 Back Cushion ................................................................................................ 1 ..
1 580014463 Back Cushion ................................................................................................ 1 ..
2 580049883 Seat Cushion (Vinyl) ..................................................................................... 1 ..
2 580051805 Seat Cushion (Cloth)..................................................................................... 1 ..
3 580014467 Hip Restraint Kit (LH) ................................................................................... 1 ..
3 580014466 Hip Restraint Kit (RH) ................................................................................... 1 ..
4 580062078 Seat Belt Kit .................................................................................................. 1 ..
5 580014473 Weight Adjuster Kit........................................................................................ 1 ..
6 518793684 Nut................................................................................................................. 4 4
7 580014471 Slide Kit ......................................................................................................... 1 ..
8 580073274 Wire Harness ................................................................................................ 1 ..
a 580026812 Clip ................................................................................................................ 1 1
a 580040850 Clip Nut ......................................................................................................... 1 1
a 518791646 Capscrew ...................................................................................................... 1 1
a 580049887 Knobs (Electronic Control Arm)..................................................................... 1 ..
a 580018888 Shock Kit ....................................................................................................... 1 ..
a 580049884 Sensor (Operator Presence) (Operator Presence) ....................................... 1 ..

FOOTNOTES:
a Not Illustrated

1-51
P16213 03-05

LABELS
(EXTERIOR)

LABELSEXTERIOR

1-52
P16213 03-05

LABELS
(EXTERIOR)

ITEM PART NO. DESCRIPTION QTY

1 524230460 Label (Veracitor 40VX RH) ........................................................................................ 1


1 524230455 Label (40VX LH) ........................................................................................................ 1
1 524230461 Label (Veracitor 50VX RH) ........................................................................................ 1
1 524230456 Label (50VX LH) ........................................................................................................ 1
1 524230463 Label (Veracitor 60VX RH) ........................................................................................ 1
1 524230458 Label (60VX LH) ........................................................................................................ 1
1 524230464 Label (Veracitor 70VX RH) ........................................................................................ 1
1 524230459 Label (70VX LH) ........................................................................................................ 1
2 580001007 Label (Ether Warning) ............................................................................................... 1
3 580026933 Nameplate (LP Tank)................................................................................................. 1
4 505976530 Rivet .......................................................................................................................... 2
5 505977565 Label (Flammable LP-Gas) ....................................................................................... 1
6 580056514 Label (Unleaded Fuel Only)....................................................................................... 1
6 580056515 Label (Diesel Fuel Only) ............................................................................................ 1
7 524228041 Plate (Yale-Logo) (Counterweight) ............................................................................ 1
8 580056532 Fastener .................................................................................................................... 2
9 505976556 Label (Fan Warning) .................................................................................................. 2
10 505976545 Label (Anti-freeze) ..................................................................................................... 1
11 518806645 Label (Boron-Free Anti-Freeze) ................................................................................. 1
12 524208880 Label (Yale)................................................................................................................ 2
13 580057342 Label (Joystick Warning) ........................................................................................... 1
14 580058357 Label (Locking Gas Spring) ....................................................................................... 1
15 580058773 Label (Hood Opening) ............................................................................................... 1
15 b 580059788 Label (Swivel Seat).................................................................................................... 1
16 504231248 Label (No Riders) ...................................................................................................... 2
17 505977525 Label (Type GS)......................................................................................................... 2
17 505978586 Label (Type LPS) ....................................................................................................... 2
17 505978570 Label (Type DS)......................................................................................................... 2
18 504231252 Label (Pinch Point) .................................................................................................... 2
19 580058821 Label (Mast Warning) (On Cowl) ............................................................................... 2
20 524208881 Label (Yale)................................................................................................................ 2
21 504231215 Label (Mast Warning) ................................................................................................ 1
22 580055312 Label (Operator Warning).......................................................................................... 1
23 504231296 Label (Operator Restraint)......................................................................................... 2
24 a .. . . . Label (Overhead Guard)............................................................................................ 1

FOOTNOTES:
a Contact your local Yale dealer
b For Use With Swivel Seats Only

1-53
P16214 03-05

LABELS
(INTERIOR)

LABELSINT ERIOR

1-54
P16214 03-05

LABELS
(INTERIOR)

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Nameplate ................................................................................................................. 1
1 505976530 Rivet .......................................................................................................................... 4
2 524220529 Label (Nameplate Incomplete Truck)......................................................................... 1
3 580008064 Cover ......................................................................................................................... 1
4 520045130 Label (Drive Train Protection) .................................................................................... 1
5 524232141 Label (Standard Transmission).................................................................................. 1
6 524232161 Label (Techtronix 100 Transmission) ......................................................................... 1
7 504231265 Nameplate Tag .......................................................................................................... 1
8 524162256 Label (Patents and Trademarks) ............................................................................... 1
9 505977581 Label (Radial Tire Warning)....................................................................................... 1
10 580056430 Label (Parking Brake Warning).................................................................................. 1
11 580008338 Label (Battery Switch) ............................................................................................... 1

FOOTNOTES:
a Please Contact Your Local Yale Dealer

1-55
P16211 03-05

CONTROL LEVER LABELS

CONTROL LEVER LABELS

1-56
P16211 03-05

CONTROL LEVER LABELS

ITEM PART NO. DESCRIPTION QTY

1 b 580051779 Lens (Lift) .................................................................................................................. 1


2 b 580051780 Lens (Tilt)................................................................................................................... 1
3 a 580051781 Lens (Reach) ............................................................................................................. 1
3 a 580051783 Lens (Swing).............................................................................................................. 1
3 a 580051784 Lens (Load Stabilizer)................................................................................................ 1
3 a 580051785 Lens (Scoop) ............................................................................................................. 1
3 a 580051786 Lens (Upender).......................................................................................................... 1
3 a 580051787 Lens (Push/Pull) ........................................................................................................ 1
3 a 580051788 Lens (Clamp) ............................................................................................................. 1
3 a 580051789 Lens (Rotate)............................................................................................................. 1
3 a 580051790 Lens (Side-Shift)........................................................................................................ 1
3 a 580051791 Lens (Fork Spread).................................................................................................... 1

FOOTNOTES:
a Optional Function
b Standard Function

1-57
P16212 01-06

ELECTRONIC LEVER LABELS


(AUXILIARY SINGLE FUNCTION)

ELECTRONIC LEVER LABELSAUXILIARY SINGLE FUNCTION

1-58
P16212 01-06

ELECTRONIC LEVER LABELS


(AUXILIARY SINGLE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580058930 Label (Hoist and Tilt) ................................................................................................. 1


2 580055171 Label (Reach) ............................................................................................................ 1
3 580055170 Label (Swing)............................................................................................................. 1
4 580055174 Label (Push/Pull) ....................................................................................................... 1
5 580069759 Label (Clamp) ............................................................................................................ 1
6 580055172 Label (Load Stabilizer)............................................................................................... 1
7 580055173 Label (Scoop) ............................................................................................................ 1
8 580055175 Label (Upender)......................................................................................................... 1
9 580055177 Label (Rotate)............................................................................................................ 1
10 580055178 Label (Side-Shift)....................................................................................................... 1
11 580055179 Label (Fork Spread)................................................................................................... 1
12 580069753 Label (Hoist and Tilt with Return to Set Tilt).............................................................. 1

1-59
P16954 01-06

ELECTRONIC LEVER LABELS


(AUXILIARY DUAL FUNCTION)

ELECTRONIC LEVER LABELSAUXILIARY DUAL FUNCTION

1-60
P16954 01-06

ELECTRONIC LEVER LABELS


(AUXILIARY DUAL FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580065903 Label (Reach/Side-Shift) ........................................................................................... 1


2 580065904 Label (Reach/Rotate) ................................................................................................ 1
3 580065905 Label (Reach/Upender) ............................................................................................. 1
4 580065906 Label (Reach/Scoop)................................................................................................. 1
5 580065907 Label (Reach/Load Stabilizer) .................................................................................. 1
6 580065908 Label (Reach /Swing) ................................................................................................ 1
7 580065909 Label (Reach/Fork Spread ........................................................................................ 1
8 580065910 Label (Side-Shift/Push or Pull) .................................................................................. 1
9 580065911 Label (Side-Shift/Rotate) ........................................................................................... 1
10 580065912 Label (Side-Shift/Upender) ........................................................................................ 1
11 580065913 Label (Side-Shift/Scoop)............................................................................................ 1
12 580065914 Label (Side-Shift/Load).............................................................................................. 1
13 580065915 Label (Side-Shift/Swing) ............................................................................................ 1
14 580065916 Label (Side-Shift/Fork Spread) .................................................................................. 1
15 580065917 Label (Push or Pull/Load) .......................................................................................... 1
16 580065918 Label (Rotate/Upender) ............................................................................................. 1
17 580065919 Label (Rotate/Scoop)................................................................................................. 1
18 580065920 Label (Rotate/Load Stabilizer) ................................................................................... 1
19 580065921 Label (Rotate/Swing) ................................................................................................. 1
20 580065922 Label (Rotate/Fork Spreader).................................................................................... 1
21 580065923 Label (Scoop/Load Stabilizer) ................................................................................... 1
22 580065924 Label (Load Stabilizer/Swing).................................................................................... 1
23 580065925 Label (Load Stabilizer/Fork Spread).......................................................................... 1
24 580065926 Label (Swing/Fork Spread)........................................................................................ 1

1-61
P16215 01-06

JOYSTICK LABELS

JOYSTICK LABELS

1-62
P16215 01-06

JOYSTICK LABELS

ITEM PART NO. DESCRIPTION QTY

1 580070647 Label (Hoist and Tilt) ................................................................................................. 1


2 580070648 Label (Hoist and Tilt, Side-Shift)................................................................................ 1
3 580070649 Label (Hoist and Tilt, Fork Spread)............................................................................ 1
4 580069760 Label (Hoist and Tilt, Clamp) ..................................................................................... 1
5 580070651 Label (Hoist and Tilt, Side-Shift, Push/Pull)............................................................... 1
6 580070652 Label (Hoist and Tilt, Side-Shift, Rotate) ................................................................... 1
7 580070650 Label (Hoist and Tilt, Side-Shift, Fork Spread) .......................................................... 1
8 580069761 Label (Hoist and Tilt, Side-Shift, Clamp) ................................................................... 1
9 580069762 Label (Hoist and Tilt, Rotate, Clamp) ........................................................................ 1
10 580069763 Label (Hoist and Tilt, Swing, Clamp) ......................................................................... 1

1-63
P16955 01-06

JOYSTICK LABELS
(WITH RETURN TO SET TILT)

JOYST ICK LABEL SWITH RETURN TO SET TILT

1-64
P16955 01-06

JOYSTICK LABELS
(WITH RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

1 580069794 Lift Cylinder................................................................................................................ 1


2 580069765 Label (Hoist and Tilt, Side-Shift)................................................................................ 1
3 580069766 Label (Hoist and Tilt, Fork Spread)............................................................................ 1
4 580069769 Label (Hoist and Tilt, Clamp) ..................................................................................... 1
5 580069768 Label (Hoist and Tilt, Side-Shift, Push/Pull)............................................................... 1
6 580069771 Label (Hoist and Tilt, Side-Shift, Rotate) ................................................................... 1
7 580069773 Label (Hoist and Tilt, Swing, Clamp) ......................................................................... 1
8 580069767 Label (Hoist and Tilt, Side-Shift, Fork Spread) .......................................................... 1
9 580069772 Label (Hoist and Tilt, Rotate, Clamp) ........................................................................ 1
10 580069770 Label (Hoist and Tilt, Side-Shift, Clamp) ................................................................... 1

1-65
P16209 03-05

FORKS

FORKS

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper, Class II
B: 125 mm x 40 mm (5 in. x 1.5 in.) Polished, Full Bottom Taper, Class II
C: 125 mm x 50 mm (5 in. x 2 in.) Standard Taper, Class III
D: 125 mm x 45 mm (5 in. x 1.75 in.) Polished, Full Bottom Taper, Class II

QTY
ITEM PART NO. DESCRIPTION A B C D

1 504111205 Fork (60 in.) ................................................................................. 2 .. .. ..


1 504111201 Fork (36 in.) ................................................................................. 2 .. .. ..
1 504111208 Fork (40 in.) ................................................................................. 2 .. .. ..
1 504111202 Fork (42 in.) ................................................................................. 2 .. .. ..
1 504111203 Fork (48 in.) ................................................................................. 2 .. .. ..
1 504111204 Fork (54 in.) ................................................................................. 2 .. .. ..
1 524199293 Fork (36 in.) ................................................................................. .. 2 .. ..
1 524199294 Fork (42 in.) ................................................................................. .. 2 .. ..
1 524199295 Fork (48 in.) ................................................................................. .. 2 .. ..
1 518647602 Fork (42 in.) ................................................................................. .. 2 .. ..
1 518688602 Fork (42 in.) ................................................................................. .. .. .. 2
1 518688603 Fork (48 in.) ................................................................................. .. .. 2 ..
1 518688604 Fork (54 in.) ................................................................................. .. .. 2 ..
1 518688605 Fork (60 in.) ................................................................................. .. .. 2 ..
1 518688601 Fork (36 in.) ................................................................................. .. .. 2 ..
2 580034999 Knob........................................................................................ 1 1 1 1
3 580016736 Wedge ..................................................................................... 1 1 1 1
4 580016727 Washer .................................................................................... 1 1 1 1
5 580026749 Spring...................................................................................... 1 1 .. 1
5 580026751 Spring...................................................................................... .. .. 1 ..
6 580035000 Pin ........................................................................................... 1 1 .. 1
6 580035011 Pin ........................................................................................... .. .. 1 ..

580035002 Latch Kit (Class II) (Includes Items 2-6) ...................................... 2 2 .. 2


580035017 Latch Kit (Class III) (Includes Items 2-6) ..................................... .. .. 2 ..

1-66
P16384 08-04

FORKS
(OPTIONAL)

FORKSOPTIONAL

KEY:
A: 100 mm x 40 mm (4 in. x 1.5 in.) Standard Taper, Class II
B: 125 mm x 40 mm (5 in. x 1.5 in.) Polished, Full Bottom Taper, Class II
C: 125 mm x 50 mm (5 in. x 2 in.) Standard Taper, Class III

QTY
ITEM PART NO. DESCRIPTION A B C

1 524199302 Fork (36 in.) ............................................................................................ 2 .. ..


1 524199303 Fork (42 in.) ............................................................................................ 2 .. ..
1 524199304 Fork (48 in.) ............................................................................................ 2 .. ..
1 524199305 Fork (54 in.) ............................................................................................ 2 .. ..
1 524199306 Fork (60 in.) ............................................................................................ 2 .. ..
1 524199297 Fork (36 in.) ............................................................................................ .. 2 ..
1 524199298 Fork (42 in.) ............................................................................................ .. 2 ..
1 524199299 Fork (48 in.) ............................................................................................ .. 2 ..
1 524199318 Fork (36 in.) ............................................................................................ .. .. 2
1 524199320 Fork (42 in.) ............................................................................................ .. .. 2
1 524199323 Fork (48 in.) ............................................................................................ .. .. 2
1 524199324 Fork (54 in.) ............................................................................................ .. .. 2
1 524199325 Fork (60 in.) ............................................................................................ .. .. 2
2 580006844 Pin .......................................................................................................... 1 1 1
3 580006843 Latch....................................................................................................... 1 1 1
4 580006842 Spring ..................................................................................................... 1 1 1
5 580049861 Pin .......................................................................................................... 1 1 ..
5 580006841 Pin .......................................................................................................... .. .. 1

580049860 Latch Kit (Class II) (Includes Items 2-5) ................................................. 1 1 ..


580006840 Latch Kit (Class III And IV) (Includes Items 2-5)..................................... .. .. 1

1-67
P16216 03-05

LOAD BACKREST EXTENSION

LOAD BACKREST EXTENSION

1-68
P16216 03-05

LOAD BACKREST EXTENSION

KEY:
A: Class II, GP/GLP/GDP040-50VX
B: Class III, GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

1 504242751 Load Backrest Extension (38 in.)....................................................................... 1 ..


1 504246704 Load Backrest Extension (38 in.)....................................................................... .. 1
1 504263702 Load Backrest Extension (48 in.)....................................................................... 1 ..
1 504263703 Load Backrest Extension (48 in.)....................................................................... .. 1
1 504242746 Load Backrest Extension (42 in.)....................................................................... 1 ..
1 504242747 Load Backrest Extension (42 in.)....................................................................... .. 1
1 524170331 Load Backrest Extension (54 in.)....................................................................... .. 1
1 524170326 Load Backrest Extension (42 in.)....................................................................... 1 ..
2 505960578 Capscrew........................................................................................................... 4 4
3 061278200 Washer .............................................................................................................. 4 4
3 504233271 Washer (Optional) ............................................................................................. 4 4
4 580033885 Nut ..................................................................................................................... 4 4
5 449022017 Lockwasher ....................................................................................................... 4 4

1-69
NOTES

1-70
SECTION 2

2 ENGINE ASSEMBLY

2 ENGINE ASSEMBLY
CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


GM 2.4L
GASOLINE AND LPG ................................................................................................................................. 2-92
ASSEMBLED ENGINE
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 2-40
GM 2.4L, GASOLINE AND LPG
SHEET 1 OF 4 ............................................................................................................................................ 2-68
SHEET 2 OF 4 ............................................................................................................................................ 2-70
SHEET 3 OF 4 ............................................................................................................................................ 2-72
SHEET 4 OF 4 ............................................................................................................................................ 2-74
CAMSHAFT AND DRIVE GEAR
YANMAR 2.6L AND 3.3L
DIESEL...................................................................................................................................................... 2-106
CAMSHAFT AND VALVES
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 2-46
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒PENDING PER ECN 104248............................................................................................................... 2-22
CAMSHAFT, CYLINDER HEAD AND MANIFOLDS
GM 2.4L
GASOLINE AND LPG
⇒S/N B875B04790D............................................................................................................................... 2-80
GM 2.4L, GASOLINE AND LPG
S/N B875B04791D⇒ .................................................................................................................................. 2-84
CARBURETOR
MAZDA 2.0L AND 2.2L
LPG
S/N B875B08413D⇒............................................................................................................................... 2-66
CRANKSHAFT AND PISTONS
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
PENDING PER ECN 104248⇒............................................................................................................... 2-54
⇒PENDING PER ECN 104248............................................................................................................... 2-24
YANMAR 2.6L AND 3.3L
DIESEL...................................................................................................................................................... 2-108
CRANKSHAFT, PISTONS AND OIL PAN
GM 2.4L
GASOLINE AND LPG ................................................................................................................................. 2-88
CYLINDER BLOCK
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 2-48
MAZDA 2.0L AND 2.2L

2-1
CONTENTS

DESCRIPTION PAGE

GASOLINE AND LPG


⇒PENDING PER ECN 104248............................................................................................................... 2-18
YANMAR 2.6L AND 3.3L
DIESEL...................................................................................................................................................... 2-110
CYLINDER HEAD
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒PENDING PER ECN 104248............................................................................................................... 2-20
YANMAR 2.6L AND 3.3L
DIESEL...................................................................................................................................................... 2-102
CYLINDER HEAD AND COVER
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 2-44
DELAY VALVE
MAZDA 2.0L AND 2.2L
LPG
S/N B875B08414D⇒ S/N PENDING PER ECN 104248 ........................................................................ 2-38
EMISSION CONTROL SYSTEM
MAZDA 2.0L AND 2.2L, GASOLINE
PENDING PER ECN 104248⇒ .................................................................................................................. 2-50
MAZDA 2.0L AND 2.2L, LPG
PENDING PER ECN 104248⇒ .................................................................................................................. 2-52
ENGINE COOLING
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒PENDING PER ECN 104248............................................................................................................... 2-26
YANMAR 2.6 AND 3.3L
DIESEL...................................................................................................................................................... 2-112
ENGINE COOLING SYSTEM
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
PENDING PER ECN 104248⇒............................................................................................................... 2-64
ENGINE FUEL SYSTEM
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 2-42
ENGINE FUEL SYSTEM AND INTAKE MANIFOLD
MAZDA 2.0L AND 2.2L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 2-14
ENGINE MOUNTING ........................................................................................................................................... 2-4
EXHAUST MANIFOLD
GASOLINE AND LPG
MAZDA 2.0 L AND 2.2 L
PENDING PER ECN 104248⇒............................................................................................................... 2-53
MAZDA 2.0 L AND 2.2 L
⇒PENDING PER ECN 104248 .................................................................................................................. 2-16
FAN ASSEMBLY................................................................................................................................................... 2-6
FLYWHEEL AND HOUSING
2-2
CONTENTS

DESCRIPTION PAGE

GM 2.4L
GASOLINE AND LPG
⇒S/N B875B08416D............................................................................................................................... 2-76
GM 2.4L, GASOLINE AND LPG
S/N B875B08417D⇒ .................................................................................................................................. 2-78
MAZDA 2.0 L AND 2.2 L
GASOLINE AND LPG
S/N B875B08417D⇒............................................................................................................................... 2-10
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒S/N B875B08416D................................................................................................................................. 2-8
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 2-96
FUEL AND EMISSION CONTROL SYSTEM
MAZDA 2.0L AND 2.2L
LPG
⇒PENDING PER ECN 104248............................................................................................................... 2-36
FUEL EMISSION LINES
MAZDA 2.0L AND 2.2L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 2-34
GEAR HOUSING
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 2-98
INTAKE AND EXHAUST MANIFOLD
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 2-94
INTAKE MANIFOLD
MAZDA 2.0L AND 2.2L
GASOLINE
PENDING PER ECN 104248⇒............................................................................................................... 2-56
LPG
PENDING PER ECN 104248⇒............................................................................................................... 2-58
⇒PENDING PER ECN 104248............................................................................................................... 2-12
LUBRICATION SYSTEM
YANMAR 2.6 AND 3.3L
DIESEL...................................................................................................................................................... 2-114
OIL PAN
YANMAR 2.6 AND 3.3L
DIESEL...................................................................................................................................................... 2-100
OIL PUMP AND FILTER
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
PENDING PER ECN 104248⇒............................................................................................................... 2-62
⇒PENDING PER ECN 104248............................................................................................................... 2-30
TIMING GEAR COVER AND OIL PAN
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
PENDING PER ECN 104248⇒............................................................................................................... 2-60
⇒PENDING PER ECN 104248............................................................................................................... 2-32
2-3
P16248 03-05

ENGINE MOUNTING

ENGINE MOUNTING

2-4
P16248 03-05

ENGINE MOUNTING

KEY:
A: Mazda Engine
B: GM Engine
C: Yanmar Diesel Engine

QTY
ITEM PART NO. DESCRIPTION A B C

1 580060600 Engine Mount (RH)................................................................................. 1 .. ..


1 580060601 Engine Mount (LH) ................................................................................. 1 .. ..
2 580048472 Engine Mount ......................................................................................... .. .. 2
3 580048606 Engine Mount (LH) ................................................................................. .. 1 ..
3 580048608 Engine Mount (RH)................................................................................. .. 1 ..
4 580048458 Washer ................................................................................................... 4 4 4
5 580051383 Isolator.................................................................................................... 4 4 4
6 580051384 Nut (Flange)............................................................................................ 2 2 4
7 931017918 Capscrew................................................................................................ 8 6 8
8 580027945 Washer ................................................................................................... 2 2 4
9 580056444 Bolt (Flange) ........................................................................................... 2 .. ..
9 580063961 Capscew................................................................................................. .. 2 ..
9 931014906 Capscrew................................................................................................ .. .. 4
10 502566904 Washer ................................................................................................... .. .. 8

2-5
P16253 03-05

FAN ASSEMBLY

FAN ASSEMBLY

2-6
P16253 03-05

FAN ASSEMBLY

KEY:
A: Mazda Engines
B: GM Engines
C: Yanmar Diesel Engines

QTY
ITEM PART NO. DESCRIPTION A B C

1 b 580065975 Fan (Pusher)........................................................................................... .. .. 1


1 c 580069326 Fan (Pusher)........................................................................................... .. .. ..
1 580000727 Fan ......................................................................................................... 1 1 ..
2 580036577 Spacer .................................................................................................... 1 .. ..
2 d 580067685 Spacer .................................................................................................... .. 1 ..
2 e 580068686 Spacer .................................................................................................... .. 1 1
3 931013910 Capscrew................................................................................................ 4 .. ..
3 d 580063934 Capscrew................................................................................................ .. 4 ..
3 e 449001248 Capscrew................................................................................................ .. 4 4
4 502566901 Washer ................................................................................................... 4 4 4
5 d 580068954 Fan Mount Assembly .............................................................................. .. 1 ..
5 d 580042383 Bearing............................................................................................... .. 1 ..
5 e 580067765 Fan Mount Assembly .............................................................................. .. 1 ..
5 d 580042384 Hub..................................................................................................... .. 1 ..
6 580049231 Capscrew................................................................................................ .. 1 ..
7 580055029 Pulley (Crankshaft) ................................................................................. .. 1 ..
8 580051482 Belt (Micro V).......................................................................................... .. 1 ..
9 a 580068213 Bracket ................................................................................................... .. 1 ..
10 e 580068211 Spacer .................................................................................................... .. 2 ..
11 e 580068210 Bracket ................................................................................................... .. 1 ..
12 580030969 Capscrew................................................................................................ .. 2 ..
13 a 580026621 Clip Nut................................................................................................... .. 1 ..
14 a 580068223 Spacer .................................................................................................... .. 1 ..
15 a 580030968 Capscrew................................................................................................ .. 1 ..

FOOTNOTES:
a Gasoline Only
b ⇒ S/N B875B05448D
c S/N B875B05449D ⇒
d ⇒ S/N B875B09125D
e S/N B875B09126D ⇒

2-7
P16255 03-05

FLYWHEEL AND HOUSING


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒S/N B875B08416D)

FLYWHEEL AND HOUSINGMAZDA 2.0L AND 2.2LGASOLINE AND LPG⇒S/N B875B08416D

2-8
P16255 03-05

FLYWHEEL AND HOUSING


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒S/N B875B08416D)

ITEM PART NO. DESCRIPTION QTY

1 580039900 Capscrew................................................................................................................... 3
2 580046451 Capscrew................................................................................................................... 2
3 580049551 Bracket ...................................................................................................................... 1
4 449022013 Lockwasher ............................................................................................................... 10
5 449001138 Capscrew................................................................................................................... 10
6 580056439 Adapter ...................................................................................................................... 1
7 502566902 Washer ...................................................................................................................... 6
8 580056440 Capscrew................................................................................................................... 6
9 580051610 Bracket ...................................................................................................................... 1
10 580064311 Flywheel (With Ring Gear) ........................................................................................ 1
11 930903905 Capscrew................................................................................................................... 6
12 580050042 Pin ............................................................................................................................. 2
13 940102909 Washer ...................................................................................................................... 6
14 580048123 Flywheel Housing ...................................................................................................... 1
15 580058009 Capscrew................................................................................................................... 1
16 504232275 Static Strap ................................................................................................................ 1
17 580027572 Nut ............................................................................................................................. 1
a 580070914 Dust Cover (Not Illustrated) ....................................................................................... 1

FOOTNOTES:
a S/N B875B05673D ⇒

2-9
P17916 12-06

FLYWHEEL AND HOUSING


(MAZDA 2.0 L AND 2.2 L) (GASOLINE AND LPG)
(S/N B875B08417D⇒)

FLYWHEEL AND HOUSINGMAZDA 2.0 L AND 2.2 LGASOLINE AND LPGS/N B875B08417D⇒

2-10
P17916 12-06

FLYWHEEL AND HOUSING


(MAZDA 2.0 L AND 2.2 L) (GASOLINE AND LPG)
(S/N B875B08417D⇒)

ITEM PART NO. DESCRIPTION QTY

1 580048123 Flywheel Housing ...................................................................................................... 1


2 940102909 Washer ...................................................................................................................... 6
3 930903905 Capscrew................................................................................................................... 6
4 580070584 Bracket ...................................................................................................................... 1
5 449022013 Lockwasher ............................................................................................................... 10
6 449001138 Capscrew................................................................................................................... 10
7 580069775 Bracket ...................................................................................................................... 1
8 580056439 Adapter ...................................................................................................................... 1
9 580064311 Flywheel (With Ring Gear) ........................................................................................ 1
10 502566902 Washer ...................................................................................................................... 6
11 580056440 Capscrew................................................................................................................... 6
12 580050042 Pin ............................................................................................................................. 2
13 580039900 Capscrew................................................................................................................... 5
14 580046451 Capscrew................................................................................................................... 2
15 580070914 Dust Cover................................................................................................................. 1

2-11
P16262 03-05

INTAKE MANIFOLD
(MAZDA 2.0L AND 2.2L) (LPG)
(⇒PENDING PER ECN 104248)

INTAKE MANIFOLDMAZDA 2.0L AND 2.2LLPG⇒PENDING PER ECN 104248

2-12
P16262 03-05

INTAKE MANIFOLD
(MAZDA 2.0L AND 2.2L) (LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 580046909 Gasket ....................................................................................................................... 1


2 901295811 Bolt ............................................................................................................................ 2
3 580053311 Intake Manifold .......................................................................................................... 1
4 505959558 Clamp................................................................................................................... 1
5 505959552 Cap....................................................................................................................... 1
6 580041817 Sensor (Air Temperature) .......................................................................................... 1
7 900559852 Nut ............................................................................................................................. 4
8 580036023 Sensor (Coolant Temperature) .................................................................................. 1

2-13
P16261 03-05

ENGINE FUEL SYSTEM AND INTAKE MANIFOLD


(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

ENGINE FUEL SYSTEM AND INTAKE MANIFOLDMAZDA 2.0L AND 2.2LGASOLINE⇒PENDING PER ECN 104248

2-14
P16261 03-05

ENGINE FUEL SYSTEM AND INTAKE MANIFOLD


(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 580046948 Governor.................................................................................................................... 1
2 580046941 Gasket ....................................................................................................................... 1
3 580046912 Bracket ...................................................................................................................... 1
4 901292820 Bolt ............................................................................................................................ 1
5 900526819 Bolt ............................................................................................................................ 2
6 901095817 Bolt ............................................................................................................................ 2
7 580046918 Bracket (Throttle) ....................................................................................................... 1
8 580053310 Intake Manifold .......................................................................................................... 1
9 580046906 Stud...................................................................................................................... 2
10 580046907 Stud...................................................................................................................... 2
11 901015826 Plug ...................................................................................................................... 1
12 900906822 Bolt ............................................................................................................................ 2
13 580047153 Bracket ...................................................................................................................... 1
14 901083830 Bolt ............................................................................................................................ 1
15 580046910 Bracket ...................................................................................................................... 1
16 580046949 Bolt ............................................................................................................................ 2
17 580046950 Pressure Regulator Assembly ................................................................................... 1
18 580046951 O-ring ................................................................................................................... 1
19 901300827 Gasket (Fuel Pump) .................................................................................................. 1
20 910983100 Cover ......................................................................................................................... 1
21 901290828 Bolt ............................................................................................................................ 2
22 580046939 Insulator..................................................................................................................... 2
23 580046940 Fuel Distributor .......................................................................................................... 1
24 580046947 Insulator..................................................................................................................... 4
25 580046942 Fuel Injector Assembly .............................................................................................. 4
26 580046943 Grommet .............................................................................................................. 1
27 580046944 O-Ring.................................................................................................................. 1
28 580046909 Gasket ....................................................................................................................... 1
29 901303819 Screw......................................................................................................................... 2
30 580046956 Throttle Body ............................................................................................................. 1
31 901858827 Bolt ............................................................................................................................ 2
32 900559852 Nut ............................................................................................................................. 2

2-15
P16249 03-06

EXHAUST MANIFOLD
(MAZDA 2.0 L AND 2.2 L)
(⇒PENDING PER ECN 104248)

EXHAUST MANIFOLDMAZDA 2.0 L AND 2.2 L⇒PENDING PER ECN 104248

2-16
P16249 03-06

EXHAUST MANIFOLD
(MAZDA 2.0 L AND 2.2 L)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 901290828 Bolt ............................................................................................................................ 3


2 901296807 Cover ......................................................................................................................... 1
3 901296804 Gasket Set................................................................................................................. 1
4 504256775 Gasket.................................................................................................................. 2
5 901296805 Washer ...................................................................................................................... 6
6 901276803 Nut ............................................................................................................................. 6
7 901296806 Manifold (Exhaust)..................................................................................................... 1
8 901276809 Stud...................................................................................................................... 4
9 912189300 Gasket ....................................................................................................................... 1

2-17
P16240 03-05

CYLINDER BLOCK
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

CYLINDER BLOCKMAZDA 2.0L AND 2.2LGASOLINE AND L PG⇒PENDING PER ECN 104248

2-18
P16240 03-05

CYLINDER BLOCK
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580058499 Engine Block (Long) (2.0L, Gasoline)........................................................................ 1


580058501 Engine Block (Long) (2.0L, LPG)............................................................................... 1
580058502 Engine Block (Long) (2.2L, Gasoline)........................................................................ 1
580058503 Engine Block (Long) (2.2L, LPG)............................................................................... 1
580046853 Engine Block (Short) (2.0L, Gasoline).................................................................. 1
580053154 Engine Block (Short) (2.0L, LPG)......................................................................... 1
580046855 Engine Block (Short) (2.2L, Gasoline).................................................................. 1
580053155 Engine Block (Short) (2.2L, LPG)......................................................................... 1
1 580046879 Cylinder Block (2.0L)........................................................................................ 1
1 901574802 Cylinder Block (2.2L)........................................................................................ 1
2 900542813 Plug ............................................................................................................. 2
3 900281820 Plug ............................................................................................................. 2
4 901015826 Plug ............................................................................................................. 2
5 901291803 Joint ............................................................................................................. 1
6 901271817 Plug ............................................................................................................. 4
7 900281819 Plug ............................................................................................................. 1
8 901291804 Pipe ............................................................................................................. 1
9 901291813 Pin ............................................................................................................... 2
10 901271816 Plug ............................................................................................................. 2
11 901291814 Bolt .............................................................................................................. 10
12 901574814 Plug ............................................................................................................. 1
13 901291807 Dipstick ............................................................................................................ 1
14 901291801 Pin.................................................................................................................... 2

2-19
P16242 03-05

CYLINDER HEAD
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

CYLINDER HEADMAZDA 2.0L AND 2.2LGASOLINE AND L PG⇒PENDING PER ECN 104248

2-20
P16242 03-05

CYLINDER HEAD
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580058499 Engine Block (Long) (2.0L, Gasoline)........................................................................ 1


580058501 Engine Block (Long) (2.0L, LPG)............................................................................... 1
580058502 Engine Block (Long) (2.2L, Gasoline)........................................................................ 1
580058503 Engine Block (Long) (2.2L, LPG)............................................................................... 1
1 901290834 Cover Assembly (LPG)......................................................................................... 1
1 580046874 Cover Assembly (Gasoline).................................................................................. 1
2 901290808 Plate................................................................................................................. 1
3 901848826 Screw ............................................................................................................... 10
4 901290811 Gasket.............................................................................................................. 1
5 580046873 PCV Valve (Gasoline) ...................................................................................... 1
5 901290819 PCV Valve (LPG) ............................................................................................. 1
6 901290818 Seal.................................................................................................................. 1
7 901270814 Oil Cap ................................................................................................................. 1
8 901270815 Gasket.............................................................................................................. 1
9 901290803 Bolt ....................................................................................................................... 10
10 901290824 Screw ................................................................................................................... 2
11 505960516 Cord Protector...................................................................................................... 2
12 901290825 Bolt ....................................................................................................................... 7
13 901290836 Cylinder Head ...................................................................................................... 1
14 901290832 Pin.................................................................................................................... 10
15 901290837 Seal (Exhaust Valve)........................................................................................ 4
16 901290831 Bolt................................................................................................................... 10
17 901271817 Plug.................................................................................................................. 1
18 901290838 Valve Guide Assembly ..................................................................................... 4
19 901270802 Clip .............................................................................................................. 1
20 901290838 Valve Guide Assembly ..................................................................................... 4
21 901270802 Clip .............................................................................................................. 4
22 901274801 Seal (Inlet Valve).............................................................................................. 4
23 901290828 Bolt ....................................................................................................................... 2
24 901085837 Stud...................................................................................................................... 20
25 901290842 Hanger ................................................................................................................. 1
26 504259764 Gasket (Cylinder Head)........................................................................................ 1
27 901290829 Stud...................................................................................................................... 2
28 901290804 Washer ................................................................................................................. 10
29 901290806 Cap....................................................................................................................... 1

2-21
P16228 03-05

CAMSHAFT AND VALVES


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

CAMSHAFT AND VALVESMAZDA 2.0L AND 2.2LGASOLINE AND LPG⇒PENDING PER ECN 104248

2-22
P16228 03-05

CAMSHAFT AND VALVES


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580058499 Engine Block (Long) (2.0L, Gasoline)........................................................................ 1


580058501 Engine Block (Long) (2.0L, LPG)............................................................................... 1
580058502 Engine Block (Long) (2.2L, Gasoline)........................................................................ 1
580058503 Engine Block (Long) (2.2L, LPG)............................................................................... 1
1 901294827 Bolt ....................................................................................................................... 1
2 901294828 Washer ................................................................................................................. 1
3 901577818 Pulley (Camshaft)................................................................................................. 1
4 901294838 Valve (Intake) ....................................................................................................... 4
5 901274801 Seal ...................................................................................................................... 4
6 901294806 Seat...................................................................................................................... 8
7 901294832 Spring (Intake Valve) ............................................................................................ 8
8 901294833 Spring (Exhaust Valve)......................................................................................... 8
9 901294802 Valve Seat ............................................................................................................ 8
10 900284852 Keeper.................................................................................................................. 16
11 901294834 Rocker Arm .......................................................................................................... 4
12 901294837 Nut ................................................................................................................... 4
13 901294836 Screw ............................................................................................................... 4
14 901294814 Spring................................................................................................................... 8
15 901294835 Rocker Arm .......................................................................................................... 4
16 901294836 Screw ............................................................................................................... 4
17 901294837 Nut ................................................................................................................... 4
18 901294813 Shaft..................................................................................................................... 1
19 505959568 Camshaft.............................................................................................................. 1
20 901294824 Pin.................................................................................................................... 1
21 901294815 Shaft..................................................................................................................... 1
22 901290837 Seal ...................................................................................................................... 4
23 901294839 Valve (Exhaust) .................................................................................................... 4
24 580046902 Timing Belt (2.0L)................................................................................................. 1
24 901577816 Timing Belt (2.2L)................................................................................................. 1
25 901577823 Idler ...................................................................................................................... 1
26 901302839 Bolt ....................................................................................................................... 1
27 580046903 Spring (2.0L) ........................................................................................................ 1
27 901577821 Spring (2.2L) ........................................................................................................ 1
28 901577822 Belt Tensioner ...................................................................................................... 1
29 901294825 Bolt ....................................................................................................................... 1

2-23
P16237 03-05

CRANKSHAFT AND PISTONS


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

CRANKSHA FT AN D PISTONSMA ZDA 2.0L AND 2.2LGASOLINE AND LPG⇒ PENDING PER ECN 104248

2-24
P16237 03-05

CRANKSHAFT AND PISTONS


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

KEY:
A: Mazda 2.0L Gasoline Engine
B: Mazda 2.2L Gasoline Engine
C: Mazda 2.0L LPG Engine
D: Mazda 2.2L LPG Engine

QTY
ITEM PART NO. DESCRIPTION A B C D

580058499 Engine Block (Long) (2.0L, Gasoline).......................................... 1 .. .. ..


580058501 Engine Block (Long) (2.0L, LPG)................................................. .. .. 1 ..
580058502 Engine Block (Long) (2.2L, Gasoline).......................................... .. 1 .. ..
580058503 Engine Block (Long) (2.2L, LPG)................................................. .. .. .. 1
1 901293826 Piston Rod Assembly .............................................................. 4 .. 4 ..
1 901576801 Piston Rod Assembly .............................................................. .. 4 .. 4
2 901293825 Nut ...................................................................................... 2 2 2 2
3 901293811 Bearing Set (Standard) ........................................................... 1 1 1 1
3 901293812 Bearing Set (0.25 mm) ............................................................ 1 1 1 1
3 901293813 Bearing Set (0.50 mm) ............................................................ 1 1 1 1
3 901293814 Bearing Set (0.75 mm) ............................................................ 1 1 1 1
4 580053173 Piston (Standard) .................................................................... .. .. 4 ..
4 901293841 Piston (Standard) .................................................................... 4 .. .. ..
4 580053177 Piston (0.25 mm)..................................................................... .. .. 4 ..
4 901293842 Piston (0.25 mm)..................................................................... 4 .. .. ..
4 580053175 Piston (0.50 mm)..................................................................... .. .. 4 ..
4 901293843 Piston (0.50 mm)..................................................................... 4 .. .. ..
4 580053174 Piston (Standard) .................................................................... .. .. .. 4
4 901576841 Piston (Standard) .................................................................... .. 4 .. ..
4 580053176 Piston (0.25 mm)..................................................................... .. .. .. 4
4 901576843 Piston (0.25 mm)..................................................................... .. 4 .. ..
4 580053178 Piston (0.50 mm)..................................................................... .. .. .. 4
4 901576842 Piston (0.50 mm)..................................................................... .. 4 .. ..
5 580024213 Piston Ring Set (Standard) ..................................................... 1 1 1 1
5 580024215 Piston Ring Set (0.25 mm) ...................................................... 1 1 1 1
5 580024214 Piston Ring Set (0.50 mm) ...................................................... 1 1 1 1
6 505960536 Bolt .......................................................................................... 6 6 6 6
7 580046889 Pulley ...................................................................................... 1 1 .. ..
7 580024212 Pulley ...................................................................................... .. .. 1 1
8 504259749 Bolt .......................................................................................... 1 1 .. ..
8 505960512 Bolt .......................................................................................... .. .. 1 1
9 504259748 Plate ........................................................................................ 1 1 1 1
10 504259745 Pulley ...................................................................................... 1 1 1 1
11 505960548 Key .......................................................................................... 1 1 1 1
12 505960503 Crankshaft............................................................................... 1 .. 1 ..
12 504259744 Crankshaft............................................................................... .. 1 .. 1
13 901293861 Bearing Set (Standard) ........................................................... 1 1 1 1
13 901293862 Bearing Set (0.25 mm) ............................................................ 1 1 1 1
13 901293863 Bearing Set (0.50 mm) ............................................................ 1 1 1 1
13 901293864 Bearing Set (0.75 mm) ............................................................ 1 1 1 1
14 912145300 Back Plate ............................................................................... 1 1 1 1
15 910166100 Bolt .......................................................................................... 1 1 1 1

2-25
P16268 03-05

ENGINE COOLING
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

ENGINE COOLINGMAZ DA 2.0L AND 2.2LGASOLINE AND LPG⇒PENDING PER ECN 104248

2-26
P16268 03-05

ENGINE COOLING
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580058499 Engine Block (Long) (2.0L, Gasoline)........................................................................ 1


580058501 Engine Block (Long) (2.0L, LPG)............................................................................... 1
580058502 Engine Block (Long) (2.2L, Gasoline)........................................................................ 1
580058503 Engine Block (Long) (2.2L, LPG)............................................................................... 1
1 931013910 Capscrew ............................................................................................................. 4
2 580000727 Fan ....................................................................................................................... 1
3 580053409 Pulley (Fan) .......................................................................................................... 1
4 502566901 Washer ................................................................................................................. 4
5 580036577 Spacer.................................................................................................................. 1
6 580053400 Bracket Assembly................................................................................................. 1
7 901579827 Shaft ................................................................................................................ 1
8 504258737 Screw ............................................................................................................... 3
9 504258725 Clip................................................................................................................... 1
10 901302804 Hub .................................................................................................................. 1
11 580024168 Thermostat Assembly .......................................................................................... 1
12 901282846 Gasket.................................................................................................................. 1
13 580046984 Hose Assembly (Gasoline)................................................................................... 1
14 580046986 Protector .......................................................................................................... 1
15 580046985 Hose (Gasoline) ............................................................................................... 1
16 505960550 Hose (LPG) .......................................................................................................... 1
17 504256796 Pipe (2.2L)............................................................................................................ 1
17 580046981 Pipe (2.0L)............................................................................................................ 1
18 901579818 Clip................................................................................................................... 1
19 901083884 Clamp .............................................................................................................. 1
20 505959558 Clamp................................................................................................................... 1
21 901579806 Hose..................................................................................................................... 1
22 901579806 Hose ................................................................................................................ 1
23 901579811 Pipe (Intake) ......................................................................................................... 1
24 901579833 Gasket (Intake)..................................................................................................... 1
25 901579801 Water Pump ......................................................................................................... 1
26 901579805 Gasket.............................................................................................................. 1
27 .. . . . Baffle................................................................................................................ 1
28 .. . . . Seal.................................................................................................................. 1
29 .. . . . Seal.................................................................................................................. 1
30 .. . . . Stud ................................................................................................................. 1
31 .. . . . Seal (Upper) .................................................................................................... 1
32 .. . . . Seal (Lower)..................................................................................................... 1
33 .. . . . Impeller ............................................................................................................ 1
34 .. . . . Pulley ............................................................................................................... 1
35 .. . . . Shaft ................................................................................................................ 1
36 580033512 Bolt ....................................................................................................................... 2
37 504258737 Screw ................................................................................................................... 3
38 901301816 Bolt ....................................................................................................................... 5
39 901302821 O-Ring.................................................................................................................. 1
40 901292819 Capscrew ............................................................................................................. 2
41 900559852 Nut........................................................................................................................ 2
42 901302814 Cover.................................................................................................................... 1
43 901290828 Bolt ....................................................................................................................... 1
44 505959558 Clamp................................................................................................................... 4
45 580046983 Pipe (Water Bypass) (Gasoline)........................................................................... 1

2-27
P16268 03-05

ENGINE COOLING
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

45 505960521 Pipe (Water Bypass) (LPG).................................................................................. 1

504259763 Gasket Kit (Includes Items 14, 24) ....................................................................... 1


a 505960545 Cap....................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

2-28
NOTES

2-29
P16265 03-05

OIL PUMP AND FILTER


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

OIL PUMP AND FILTERMAZDA 2.0L AND 2.2LGASOLINE AND LPG⇒ PENDING PER ECN 104248

2-30
P16265 03-05

OIL PUMP AND FILTER


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580058499 Engine Block (Long) (2.0L, Gasoline)........................................................................ 1


580058501 Engine Block (Long) (2.0L, LPG)............................................................................... 1
580058502 Engine Block (Long) (2.2L, Gasoline)........................................................................ 1
580058503 Engine Block (Long) (2.2L, LPG)............................................................................... 1
1 580001828 Oil Pump .............................................................................................................. 1
2 901271803 Pin (Timing Indicator)....................................................................................... 2
3 901292811 Oil Seal ............................................................................................................ 1
4 580001826 Plunger ............................................................................................................ 1
5 900291803 Spring .............................................................................................................. 1
6 900291804 Seat ................................................................................................................. 1
7 901301821 Snap Ring ........................................................................................................ 1
8 580024166 Plug.................................................................................................................. 1
9 901578809 Cover ............................................................................................................... 1
10 580001829 Screw ............................................................................................................... 7
11 901578811 Gear ................................................................................................................. 1
12 901578812 Gear ................................................................................................................. 1
13 901301823 Strainer................................................................................................................. 1
14 901301822 Gasket.................................................................................................................. 1
15 901301815 Oil Filter................................................................................................................ 1
16 580046966 Bolt ....................................................................................................................... 2
17 901301802 O-Ring.................................................................................................................. 1
18 901301818 Screw ................................................................................................................... 2
19 901282833 Screw ................................................................................................................... 1
20 580024167 Pin (Timing Indicator) (Top Indicator) ................................................................... 1
21 901578816 Bolt ....................................................................................................................... 6

2-31
P16267 03-05

TIMING GEAR COVER AND OIL PAN


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

TIMIN G GEAR COVER AND OIL PANMAZDA 2.0L AND 2.2LGASOLINE AND L PG⇒PENDING PER ECN 104248

2-32
P16267 03-05

TIMING GEAR COVER AND OIL PAN


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580058499 Engine Block (Long) (2.0L, Gasoline)........................................................................ 1


580058501 Engine Block (Long) (2.0L, LPG)............................................................................... 1
580058502 Engine Block (Long) (2.2L, Gasoline)........................................................................ 1
580058503 Engine Block (Long) (2.2L, LPG)............................................................................... 1
1 901290825 Bolt ....................................................................................................................... 5
2 580046886 Cover (Upper Timing Belt) (2.0L) ......................................................................... 1
2 901575809 Cover (Upper Timing Belt) (2.2L) ......................................................................... 1
3 580046887 Gasket (2.0L) ................................................................................................... 1
3 901575810 Gasket (2.2L) ................................................................................................... 1
4 901575827 Housing Assembly (2.2L) ..................................................................................... 1
4 580046885 Housing Assembly (2.0L) ..................................................................................... 1
5 901292811 Oil Seal ............................................................................................................ 1
6 505960594 Hose ................................................................................................................ 1
7 901292816 Stud ................................................................................................................. 2
8 900559852 Nut........................................................................................................................ 2
9 901292831 Gasket.................................................................................................................. 1
10 901292812 Cover Assembly ................................................................................................... 1
11 901292814 Oil Seal (Rear) ................................................................................................. 1
12 505960538 Pin.................................................................................................................... 2
13 901575820 Bolt ....................................................................................................................... 6
14 911378400 Cover.................................................................................................................... 1
15 901292832 Gasket.................................................................................................................. 1
16 901292803 Oil Pan Assembly (2.0L)....................................................................................... 1
16 901575803 Oil Pan Assembly (2.2L)....................................................................................... 1
17 900543845 Gasket.............................................................................................................. 1
18 901272802 Drain Plug ........................................................................................................ 1
19 901272820 Capscrew ............................................................................................................. 19
20 901292806 Gasket (Oil Pan)................................................................................................... 1
21 901085820 Sealant ................................................................................................................. AR
22 901575826 Cover.................................................................................................................... 1
23 901575808 Gasket.............................................................................................................. 1
24 901575824 Bolt ....................................................................................................................... 1
25 901280825 Bolt ....................................................................................................................... 2

504259763 Gasket Kit (Includes Items 3, 5, 9-11, 20, 23) ...................................................... 1

2-33
P16245 03-05

FUEL EMISSION LINES


(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

FUEL EMISSION LINESMAZ DA 2.0L AND 2.2LGASOLINE⇒PENDING PER ECN 104248

2-34
P16245 03-05

FUEL EMISSION LINES


(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 505959558 Clamp ........................................................................................................................ 1


2 580046959 Hose .......................................................................................................................... 1
3 580024169 Clamp ........................................................................................................................ 5
4 901016819 Clamp ........................................................................................................................ 2
5 580046960 Hose (PCV) ............................................................................................................... 1
6 580046963 Gasket ....................................................................................................................... 1
7 900590834 Nut ............................................................................................................................. 2
8 580046962 Valve (Idle Air Control)............................................................................................... 1
9 580053806 Hose Assembly.......................................................................................................... 1
10 580046938 Supporter ............................................................................................................. 1
11 580046958 Hose..................................................................................................................... 1
12 580053505 Hose (Water) ............................................................................................................. 1
13 580046986 Protector............................................................................................................... 1
14 901575820 Bolt ............................................................................................................................ 1
15 580046961 Tube (Vacuum) .......................................................................................................... 1
16 580053503 Cap ............................................................................................................................ 2
17 580053508 Clamp ........................................................................................................................ 1
18 580053802 Pipe (Air Intake)......................................................................................................... 1
19 580053707 Clamp ........................................................................................................................ 2
20 580053504 Hose (Water) (Water) ................................................................................................ 1

2-35
P16246 03-05

FUEL AND EMISSION CONTROL SYSTEM


(MAZDA 2.0L AND 2.2L) (LPG)
(⇒PENDING PER ECN 104248)

FUEL AND EMISSION CONTROL SYSTEMMAZDA 2.0L AND 2.2LLPG⇒ PENDING PER ECN 104248

2-36
P16246 03-05

FUEL AND EMISSION CONTROL SYSTEM


(MAZDA 2.0L AND 2.2L) (LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 580053355 Air Funnel .................................................................................................................. 1


2 900590834 Nut ............................................................................................................................. 2
3 580053505 Hose .......................................................................................................................... 1
4 900559852 Nut ............................................................................................................................. 2
5 580056477 Stud ........................................................................................................................... 2
6 580046907 Stud ........................................................................................................................... 2
7 580053354 Gasket ....................................................................................................................... 2
8 580053357 Carburetor (☞ P17626) ........................................................................................... 1
8 524248301 Injector ................................................................................................................. 1
8 580067746 Screw Set............................................................................................................. 1
9 580024158 Hose .......................................................................................................................... 1
10 580046948 Governor.................................................................................................................... 1
11 580046941 Gasket ....................................................................................................................... 1
12 580046926 Clamp ........................................................................................................................ 2
13 580053359 Hose (Fuel)................................................................................................................ 1
14 901301818 Screw......................................................................................................................... 2
15 580055159 Fuel Filter Assembly (LPG Vapor) ............................................................................. 1
15 580056792 Cover Set ............................................................................................................. 1
15 580055162 Screw Set............................................................................................................. 1
15 580055161 Screw ............................................................................................................... 3
15 580055163 Fuel Filter Set (With O-Ring)................................................................................ 1
15 580055160 Spring .............................................................................................................. 1
16 580045523 MAP Sensor .............................................................................................................. 1
17 580056478 Screw......................................................................................................................... 2
18 505960558 Clamp ........................................................................................................................ 1
19 901016819 Clamp ........................................................................................................................ 2
20 580053506 Hose (PCV) ............................................................................................................... 1
21 580053309 Bracket (Throttle) ....................................................................................................... 1
22 901290828 Bolt ............................................................................................................................ 2
23 580056476 Bolt ............................................................................................................................ 2
504258743 Valve (Delay) (Not illustrated) (☞ P17632) .............................................................. 1

2-37
P17632 12-06

DELAY VALVE
(MAZDA 2.0L AND 2.2L) (LPG)
(S/N B875B08414D⇒ S/N PENDING PER ECN 104248)

DELAY VALVEMAZDA 2.0L AND 2.2LLPGS/N B875B08414D⇒ S/N PENDING PER EC N 104248

2-38
P17632 12-06

DELAY VALVE
(MAZDA 2.0L AND 2.2L) (LPG)
(S/N B875B08414D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 504258743 Valve (Delay) ............................................................................................................. 1


2 580053357 Carburetor ................................................................................................................. 1

2-39
P17922 12-06

ASSEMBLED ENGINE
(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ASSEMBL ED EN GINEGASOL INE AND LPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY

1 580078925 Engine Block (Long) (Mazda 2.0L, Gasoline)............................................................ 1


1 580078923 Engine Block (Long) (Mazda 2.0L, LPG .................................................................... 1
1 580078927 Engine Block (Long) (Mazda 2.2L, Gasoline)............................................................ 1
1 580078926 Engine Block (Long) (mazda 2.2L, LPG .................................................................... 1
2 580046853 Engine Block (Short) (Mazda 2.0L, Gasoline)...................................................... 1
2 580053154 Engine Block (Short) (Mazda 2.0L, LPG .............................................................. 1
2 580046855 Engine Block (Short) (Mazda 2.2L, Gasoline)...................................................... 1
2 580053155 Engine Block (Short) (Mazda 2.2L, LPG .............................................................. 1

2-40
NOTES

2-41
P17919 12-06

ENGINE FUEL SYSTEM


(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ENGINE FUEL SYSTEMGASOLINE AND LPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

2-42
P17919 12-06

ENGINE FUEL SYSTEM


(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B
1 580046940 Fuel Distributor .................................................................................................. 1 ..
2 580046949 Bolt .................................................................................................................... 2 ..
3 580046950 Pressure Regulator Assembly ........................................................................... 1 ..
3 580046951 O-ring ............................................................................................................ 1 ..
4 901303819 Screw................................................................................................................. 2 ..
5 580046939 Insulator............................................................................................................. 2 ..
6 580046942 Fuel Injector Assembly ...................................................................................... 1 ..
6 580046943 Grommet ....................................................................................................... 1 ..
6 580046944 O-Ring........................................................................................................... 1 ..
7 580046947 Insulator............................................................................................................. 4 ..
8 901290828 Bolt .................................................................................................................... 2 2
9 910983100 Cover ................................................................................................................. 2 2
10 901300827 Gasket ............................................................................................................... 1 1

2-43
P17925 12-06

CYLINDER HEAD AND COVER


(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

CYLINDER HEAD AND COVERGASOLINE AND LPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

2-44
P17925 12-06

CYLINDER HEAD AND COVER


(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

580078925 Engine Block (Long) (2.0L, Gasoline)........................................................................ 1


580078923 Engine Block (Long) (2.0L, LPG)............................................................................... 1
580078927 Engine Block (Long) (2.2L, Gasoline)........................................................................ 1
580078926 Engine Block (Long) (2.2L, LPG)............................................................................... 1
1 901290834 Cover Assembly (LPG)......................................................................................... 1
1 580046874 Cover Assembly (Gasoline).................................................................................. 1
2 901290808 Plate................................................................................................................. 1
3 901290811 Gasket.............................................................................................................. 1
4 901848826 Screw ............................................................................................................... 10
5 901290819 PCV Valve (LPG) ............................................................................................. 1
5 580046873 PCV Valve (Gasoline) ...................................................................................... 1
6 901290818 Seal.................................................................................................................. 1
7 901270814 Oil Cap ................................................................................................................. 1
8 901270815 Gasket.................................................................................................................. 1
9 .. . . . Label .................................................................................................................... 1
10 901290824 Screw ................................................................................................................... 2
11 505960516 Cord Protector...................................................................................................... 2
12 901290825 Bolt ....................................................................................................................... 7
13 901290836 Cylinder Head ...................................................................................................... 1
14 901290832 Pin.................................................................................................................... 10
15 901290838 Valve Guide Assembly ..................................................................................... 8
16 b 901274801 Seal (Inlet) ....................................................................................................... 4
16 a 901290837 Seal (Exhaust) ................................................................................................. 4
17 901270802 Clip................................................................................................................... 1
18 901290831 Bolt................................................................................................................... 10
19 901271817 Plug.................................................................................................................. 1
20 901290803 Bolt ....................................................................................................................... 10
21 901290804 Washer ................................................................................................................. 10
22 901290806 Cap....................................................................................................................... 8
23 901290828 Bolt ....................................................................................................................... 3
24 901085837 Stud...................................................................................................................... 20
25 901290842 Hanger ................................................................................................................. 1
26 504259764 Gasket (Cylinder Head)........................................................................................ 1
27 901290829 Stud...................................................................................................................... 2
28 901290816 Bracket ................................................................................................................. 1

FOOTNOTES:
a Black
b Red/Brown

2-45
P17933 12-06

CAMSHAFT AND VALVES


(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

CAMSHAFT AND VALVESGASOL INE AND LPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

2-46
P17933 12-06

CAMSHAFT AND VALVES


(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

580078925 Engine Block (Long) (2.0L, Gasoline)) ...................................................................... 1


580078923 Engine Block (Long) (2.0L, LPG)............................................................................... 1
580078927 Engine Block (Long) (2.2L, Gasoline)........................................................................ 1
580078926 Engine Block (Long) (2.2L, LPG)............................................................................... 1
1 901294827 Bolt ............................................................................................................................ 1
2 901294828 Washer ................................................................................................................. 1
3 901577818 Pulley (Camshaft)................................................................................................. 1
4 901294838 Valve (Intake) ....................................................................................................... 4
5 901274801 Seal ...................................................................................................................... 4
6 901294806 Seat...................................................................................................................... 8
7 901294832 Spring (Intake Valve) ............................................................................................ 8
8 901294833 Spring (Exhaust Valve)......................................................................................... 8
9 901294802 Valve Seat ............................................................................................................ 8
10 900284852 Keeper.................................................................................................................. 16
11 901294834 Rocker Arm .......................................................................................................... 4
12 901294837 Nut ................................................................................................................... 1
13 901294836 Screw ............................................................................................................... 1
14 901294814 Spring................................................................................................................... 8
15 901294835 Rocker Arm .......................................................................................................... 4
16 901294836 Screw ............................................................................................................... 1
17 901294837 Nut ................................................................................................................... 1
18 901294813 Shaft..................................................................................................................... 1
19 505959568 Camshaft.............................................................................................................. 1
20 901294824 Pin.................................................................................................................... 1
21 901294815 Shaft..................................................................................................................... 1
22 901290837 Seal ...................................................................................................................... 4
23 901294839 Valve (Exhaust) .................................................................................................... 4
24 580046902 Timing Belt (2.0L)................................................................................................. 1
24 901577816 Timing Belt (2.2L)................................................................................................. 1
25 901577823 Idler ...................................................................................................................... 1
26 901302839 Bolt ....................................................................................................................... 1
27 580046903 Spring (2.0L) ........................................................................................................ 1
27 901577821 Spring (2.2L) ........................................................................................................ 1
28 901577822 Belt Tensioner ...................................................................................................... 1
29 901294825 Bolt ....................................................................................................................... 1

2-47
P17930 12-06

CYLINDER BLOCK
(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

CYLINDER BLOCKGASOLINE AND LPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

2-48
P17930 12-06

CYLINDER BLOCK
(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

580078925 Engine Block (Long) (2.0L, Gasoline)........................................................................ 1


580078923 Engine Block (Long) (2.0L, LPG)............................................................................... 1
580078927 Engine Block (Long) (2.2L, Gasoline)........................................................................ 1
580078926 Engine Block (Long) (2.2L, LPG)............................................................................... 1
580046853 Engine Block (Short) (2.0L, Gasoline).................................................................. 1
580053154 Engine Block (Short) (2.0L, LPG)......................................................................... 1
580046855 Engine Block (Short) (2.2L, Gasoline).................................................................. 1
580053155 Engine Block (Short) (2.2L, LPG)......................................................................... 1
1 580046879 Cylinder Block (2.0L)........................................................................................ 1
1 901574802 Cylinder Block (2.2L)........................................................................................ 1
2 900542813 Plug ............................................................................................................. 1
3 900281820 Plug ............................................................................................................. 2
4 901015826 Plug ............................................................................................................. 2
5 901291803 Joint ............................................................................................................. 1
6 901271817 Plug ............................................................................................................. 4
7 901291801 Pin ............................................................................................................... 2
8 901291804 Pipe ............................................................................................................. 1
9 901291813 Pin ............................................................................................................... 2
10 901271816 Plug ............................................................................................................. 2
11 901291814 Bolt .............................................................................................................. 10
12 901291807 Dipstick ............................................................................................................ 1
13 900281819 Plug.................................................................................................................. 1
14 901574814 Plug.................................................................................................................. 2
15 580046878 Plug.................................................................................................................. 2

2-49
P17941 12-06

EMISSION CONTROL SYSTEM


(MAZDA 2.0L AND 2.2L, GASOLINE)
(PENDING PER ECN 104248⇒)

EMISSION CONTROL SYSTEMMAZ DA 2.0L AND 2.2L, GASOLINEPENDING PER ECN 104248⇒

2-50
P17941 12-06

EMISSION CONTROL SYSTEM


(MAZDA 2.0L AND 2.2L, GASOLINE)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 901016819 Clamp ........................................................................................................................ 2


2 580046960 Hose .......................................................................................................................... 1
3 580045523 MAP Sensor .............................................................................................................. 1
4 580078964 Screw......................................................................................................................... 2
5 580024158 Hose .......................................................................................................................... 1
6 580046961 Tube........................................................................................................................... 1
7 580053503 Cap ............................................................................................................................ 1
8 580053508 Clamp ........................................................................................................................ 1
9 580053802 Pipe ........................................................................................................................... 1
10 580053707 Clamp ........................................................................................................................ 2
11 580053504 Hose (Water) ............................................................................................................. 1
12 580024169 Clamp ........................................................................................................................ 2
13 580078963 Hose (Water) ............................................................................................................. 1
14 580046963 Gasket ....................................................................................................................... 1
580053801 Tube Assembly (Not Illustrated)................................................................................. 1

2-51
P17942 12-06

EMISSION CONTROL SYSTEM


(MAZDA 2.0L AND 2.2L, LPG)
(PENDING PER ECN 104248⇒)

EMISSION CONTROL SYSTEMMAZ DA 2.0L AND 2.2L, LPGPENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY


1 580045523 MAP Sensor (Boost).................................................................................................. 1
2 580078965 Hose (PCV) ............................................................................................................... 1
3 505960520 Clamp ........................................................................................................................ 1
4 580078950 Intake Manifold Assembly.......................................................................................... 1

2-52
P17943 01-07

EXHAUST MANIFOLD
(GASOLINE AND LPG) (MAZDA 2.0 L AND 2.2 L)
(PENDING PER ECN 104248⇒)

EXHAUST MANIF OLDGASOLINE AN D LPGMAZDA 2.0 L AND 2.2 L PENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY

1 901290828 Bolt ............................................................................................................................ 3


2 901296807 Cover ......................................................................................................................... 1
3 901296805 Washer ...................................................................................................................... 6
4 901276803 Nut ............................................................................................................................. 6
5 901296806 Manifold (Exhaust)..................................................................................................... 1
6 901276809 Stud...................................................................................................................... 4
7 912189300 Gasket ....................................................................................................................... 1
8 901296804 Gasket Set................................................................................................................. 1
9 504256775 Gasket.................................................................................................................. 2

2-53
P18051 01-07

CRANKSHAFT AND PISTONS


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(PENDING PER ECN 104248⇒)

CRANKSHA FT AN D PISTONSMA ZDA 2.0L AND 2.2LGASOLINE AND LPGPENDING PER ECN 104248⇒

2-54
P18051 01-07

CRANKSHAFT AND PISTONS


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(PENDING PER ECN 104248⇒)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B
580078925 Engine Block (Long) (2.0L, Gasoline)................................................................ 1 ..
580078923 Engine Block (Long) (2.0L, LPG)....................................................................... .. 1
580078927 Engine Block (Long) (2.2L, Gasoline)................................................................ 1 ..
580078926 Engine Block (Long) (2.2L, LPG)....................................................................... .. 1
1 901293826 Piston Rod Assembly (2.0L).......................................................................... 4 4
1 901576801 Piston Rod Assembly (2.2L).......................................................................... 4 4
2 901293825 Nut ............................................................................................................ 2 2
3 901293811 Bearing Set (Standard) ................................................................................. 1 1
3 901293812 Bearing Set (0.25 mm) .................................................................................. 1 1
3 901293813 Bearing Set (0.50 mm) .................................................................................. 1 1
3 901293814 Bearing Set (0.75 mm) .................................................................................. 1 1
4 580053173 Piston (Standard) (2.0L)................................................................................ .. 4
4 901293841 Piston (Standard) (2.0L)................................................................................ 4 ..
4 580053177 Piston (0.25 mm) (2.0L) ................................................................................ .. 4
4 901293842 Piston (0.25 mm) (2.0L) ................................................................................ 4 ..
4 580053175 Piston (0.50 mm) (2.0L) ................................................................................ .. 4
4 901293843 Piston (0.50 mm) (2.0L) ................................................................................ 4 ..
4 580053174 Piston (Standard)(2.2L)................................................................................. .. 4
4 901576841 Piston (2.2L).................................................................................................. 4 ..
4 580053176 Piston (0.50 mm) (2.2L) ................................................................................ .. 4
4 580053178 Piston (0.25 mm) (2.2L) ................................................................................ .. 4
5 580024213 Piston Ring Set (Standard) ........................................................................... 1 1
5 580024215 Piston Ring Set (0.25 mm) ............................................................................ 1 1
5 580024214 Piston Ring Set (0.50 mm) ............................................................................ 1 1
6 505960536 Bolt ................................................................................................................ 6 6
7 580046889 Pulley ............................................................................................................ 1 ..
8 504259749 Bolt ................................................................................................................ 1 ..
9 504259748 Plate .............................................................................................................. 1 1
10 504259745 Pulley ............................................................................................................ 1 1
11 505960548 Key ................................................................................................................ 1 1
12 505960503 Crankshaft (2.0L) .......................................................................................... 1 1
12 504259744 Crankshaft (2.2L) .......................................................................................... 1 1
13 901293861 Bearing Set (Standard) ................................................................................. 1 1
13 901293862 Bearing Set (0.25 mm) .................................................................................. 1 1
13 901293863 Bearing Set (0.50 mm) .................................................................................. 1 1
13 901293864 Bearing Set (0.75 mm) .................................................................................. 1 1
14 912145300 Back Plate ..................................................................................................... 1 1
15 910166100 Bolt ................................................................................................................ 1 1

2-55
P18052 01-07

INTAKE MANIFOLD
(MAZDA 2.0L AND 2.2L) (GASOLINE)
(PENDING PER ECN 104248⇒)

INTAKE MANIFOLDMAZDA 2.0L AND 2.2LGASOLINEPENDING PER ECN 104248⇒

2-56
P18052 01-07

INTAKE MANIFOLD
(MAZDA 2.0L AND 2.2L) (GASOLINE)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 580046912 Bracket ...................................................................................................................... 1


2 901292820 Bolt ............................................................................................................................ 1
3 900526819 Bolt ............................................................................................................................ 2
4 580078947 Intake Manifold Assembly.......................................................................................... 1
5 901015826 Plug ...................................................................................................................... 1
6 900529808 Washer ................................................................................................................. 2
7 901085825 Bolt ....................................................................................................................... 2
8 580046907 Stud...................................................................................................................... 2
9 914364300 Cap ............................................................................................................................ 1
10 580047153 Bracket ...................................................................................................................... 1
11 900906822 Bolt ............................................................................................................................ 2
12 901083830 Bolt ............................................................................................................................ 1
13 580078948 Washer ...................................................................................................................... 1
14 580046910 Bracket ...................................................................................................................... 1
15 580046909 Gasket ....................................................................................................................... 1

2-57
P18053 01-07

INTAKE MANIFOLD
(MAZDA 2.0L AND 2.2L) (LPG)
(PENDING PER ECN 104248⇒)

INTAKE MANIFOLDMAZDA 2.0L AND 2.2LLPGPENDING PER ECN 104248⇒

2-58
P18053 01-07

INTAKE MANIFOLD
(MAZDA 2.0L AND 2.2L) (LPG)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 900559852 Nut ............................................................................................................................. 4


2 580046909 Gasket ....................................................................................................................... 1
3 901295811 Bolt ............................................................................................................................ 2
4 580078950 Intake Manifold Assembly (LPG) ............................................................................... 1
5 505959558 Clamp................................................................................................................... 1
6 505959552 Cap....................................................................................................................... 1
7 901084817 Plug ...................................................................................................................... 1
8 900542824 Washer ................................................................................................................. 1
9 580078951 Hose Connector ................................................................................................... 1
10 900529808 Washer ................................................................................................................. 1
11 901085825 Bolt ............................................................................................................................ 1

2-59
P18054 01-07

TIMING GEAR COVER AND OIL PAN


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(PENDING PER ECN 104248⇒)

TIMIN G GEAR COVER AND OIL PANMAZDA 2.0L AND 2.2LGASOLINE AND L PGPENDING PER ECN 104248⇒

2-60
P18054 01-07

TIMING GEAR COVER AND OIL PAN


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

580078925 Engine Block (Long) (2.0L Gasoline)......................................................................... 1


580078923 Engine Block (Long) (2.0L LPG)................................................................................ 1
580078927 Engine Block (Long) (2.2L Gasoline)......................................................................... 1
580078926 Engine Block (Long) (2.2L, LPG)............................................................................... 1
1 901290825 Bolt ....................................................................................................................... 5
2 580046886 Cover (Upper Timing Belt) (2.0L) ......................................................................... 1
2 901575809 Cover (Upper Timing Belt) (2.2L) ......................................................................... 1
3 580046887 Gasket (2.0L) ................................................................................................... 1
3 901575810 Gasket (2.2L) ................................................................................................... 1
4 901575827 Housing Assembly (2.2L) ..................................................................................... 1
4 580046885 Housing Assembly (2.0L) ..................................................................................... 1
5 901292811 Oil Seal ............................................................................................................ 1
6 505960594 Hose ................................................................................................................ 1
7 901292816 Stud ................................................................................................................. 2
8 900559852 Nut........................................................................................................................ 2
9 901292831 Gasket.................................................................................................................. 1
10 901292812 Cover Assembly ................................................................................................... 1
11 901292814 Oil Seal (Rear) ................................................................................................. 1
12 505960538 Pin.................................................................................................................... 2
13 901575820 Bolt ....................................................................................................................... 6
14 911378400 Cover.................................................................................................................... 1
15 901292832 Gasket.................................................................................................................. 1
16 901292803 Oil Pan Assembly (2.0L)....................................................................................... 1
16 901575803 Oil Pan Assembly (2.2L)....................................................................................... 1
17 900543845 Gasket.............................................................................................................. 1
18 901272802 Drain Plug ........................................................................................................ 1
19 901272820 Capscrew ............................................................................................................. 19
20 901292806 Gasket (Oil Pan)................................................................................................... 1
21 901085820 Sealant ................................................................................................................. AR
22 901575826 Cover.................................................................................................................... 1
23 901575808 Gasket.............................................................................................................. 1
24 901575824 Bolt ....................................................................................................................... 1
25 901280825 Bolt ....................................................................................................................... 2

504259763 Gasket Kit (Includes Items 3, 5, 9-11, 20, 23) ...................................................... 1

2-61
P18055 01-07

OIL PUMP AND FILTER


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(PENDING PER ECN 104248⇒)

OIL PUMP AND FILTERMAZDA 2.0L AND 2.2LGASOLINE AND LPGPENDING PER ECN 104248⇒

2-62
P18055 01-07

OIL PUMP AND FILTER


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

580078925 Engine Block (Long) (2.0L, Gasoline)........................................................................ 1


580078923 Engine Block (Long) (2.0L, LPG)............................................................................... 1
580078927 Engine Block (Long) (2.2L, Gasoline)........................................................................ 1
580078926 Engine Block (Long) (2.2L, LPG)............................................................................... 1
1 580001828 Oil Pump .............................................................................................................. 1
2 901271803 Pin (Timing Indicator)....................................................................................... 2
3 901292811 Oil Seal ............................................................................................................ 1
4 580001826 Plunger ............................................................................................................ 1
5 900291803 Spring .............................................................................................................. 1
6 900291804 Seat ................................................................................................................. 1
7 901301821 Snap Ring ........................................................................................................ 1
8 580024166 Plug.................................................................................................................. 1
9 901578809 Cover ............................................................................................................... 1
10 580001829 Screw ............................................................................................................... 7
11 901578811 Gear (Inner) ..................................................................................................... 1
12 901578812 Gear (Outer) .................................................................................................... 1
13 901301823 Strainer................................................................................................................. 1
14 901301822 Gasket.................................................................................................................. 1
15 901301815 Oil Filter................................................................................................................ 1
16 580046966 Bolt ....................................................................................................................... 2
17 901301802 O-Ring.................................................................................................................. 1
18 901301818 Screw ................................................................................................................... 2
19 901282833 Screw ................................................................................................................... 1
20 580024167 Pin (Timing Indicator) (Top Indicator) ................................................................... 1
21 901578816 Bolt ....................................................................................................................... 4

2-63
P18056 01-07

ENGINE COOLING SYSTEM


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(PENDING PER ECN 104248⇒)

ENGINE COOLING SYSTEMMAZ DA 2.0L A ND 2.2LGASOLINE AND LPGPENDING PER EC N 104248⇒

2-64
P18056 01-07

ENGINE COOLING SYSTEM


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(PENDING PER ECN 104248⇒)

KEY:
A: Mazda 2.0L Gasoline
B: Mazda 2.0L LPG
C: Mazda 2.2L Gasoline
D: Mazda 2.2L LPG

QTY
ITEM PART NO. DESCRIPTION A B C D

580078923 Engine Block (Long) .................................................................... 1 .. .. ..


580078925 Engine Block (Long) .................................................................... .. 1 .. ..
580078926 Engine Block (Long) .................................................................... .. .. 1 ..
580078927 Engine Block (Long) .................................................................... .. .. .. 1
1 900559852 Nut........................................................................................... 2 2 2 2
2 901302814 Cover....................................................................................... 1 1 1 1
3 580024168 Thermostat Assembly ............................................................. 1 1 1 1
4 524253576 Thermosat........................................................................... 1 1 1 1
5 901282846 Gasket................................................................................. 1 1 1 1
6 580046981 Pipe (Water) ............................................................................ 1 1 .. ..
6 504256796 Pipe (Water) ............................................................................ .. .. 1 1
7 505960545 Cap ..................................................................................... 1 1 1 1
8 901083884 Clamp ................................................................................. 1 1 1 1
9 901579818 Clip...................................................................................... 1 1 1 1
10 505959558 Clamp ................................................................................. 1 1 1 1
11 901579806 Hose (Water)....................................................................... 1 1 1 1
12 901290828 Bolt .......................................................................................... 1 1 1 1
13 901302834 Bolt .......................................................................................... 1 1 1 1
14 901292819 Capscrew ................................................................................ 2 2 2 2
15 901302821 O-Ring..................................................................................... 1 1 1 1
16 901579833 Gasket (Intake)........................................................................ 1 1 1 1
17 901579811 Pipe ......................................................................................... 1 1 1 1
18 580053400 Bracket Assembly (Fan) .......................................................... 1 1 1 1
19 504258737 Screw .................................................................................. 3 3 3 3
20 901579827 Shaft ................................................................................... 1 1 3 1
21 504258725 Clip...................................................................................... 1 1 1 1
22 900526819 Bolt .......................................................................................... 4 4 4 4
23 901301816 Bolt .......................................................................................... 5 5 5 5
24 901579805 Gasket..................................................................................... 1 1 1 1
25 524242078 Water Pump ............................................................................ 1 1 1 1
26 580033512 Bolt .......................................................................................... 1 1 1 1
27 505960550 Hose (Water) ........................................................................... 1 .. 1 ..
28 505959558 Clamp...................................................................................... 3 3 3 3
29 580078971 Pipe (Water By-Pass) .............................................................. 1 .. 1 ..
30 580024169 Clamp...................................................................................... .. 1 .. 1
31 505960531 Cap.......................................................................................... .. 1 .. 1

2-65
P17626 12-06

CARBURETOR
(MAZDA 2.0L AND 2.2L) (LPG)
(S/N B875B08413D⇒)

CARBURETORMAZDA 2.0L AND 2.2LLPGS/N B875B08413D⇒

2-66
P17626 12-06

CARBURETOR
(MAZDA 2.0L AND 2.2L) (LPG)
(S/N B875B08413D⇒)

ITEM PART NO. DESCRIPTION QTY

580053357 Carburetor (LPG)....................................................................................................... 1


1 580078803 Screw (Sensor) .................................................................................................... 2
2 580078801 Sensor (Throttle Position)..................................................................................... 1
3 .. . . . Body ..................................................................................................................... 1
4 902503809 Lever (Throttle)..................................................................................................... 1
5 580078804 Nut........................................................................................................................ 1
6 580067746 Screw Set............................................................................................................. 1
7 524248301 Injector ................................................................................................................. 1
8 902503806 Cover (Power Valve)............................................................................................. 1
9 580078802 Screw (Diaphragm) .............................................................................................. 3
10 902503804 Diaphragm (Power) .............................................................................................. 1
11 902503805 Spring (Power) ..................................................................................................... 1

2-67
P16223 03-05

ASSEMBLED ENGINE
(GM 2.4L, GASOLINE AND LPG) (SHEET 1 OF 4)

ASSEMBL ED ENGINEGM 2.4L, GASOL INE AND LPGSHEET 1 OF 4

2-68
P16223 03-05

ASSEMBLED ENGINE
(GM 2.4L, GASOLINE AND LPG) (SHEET 1 OF 4)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B
a 580033786 Engine Assembly (GM 2.4L).............................................................................. 1 1
b 580076720 Engine Assembly (GM 2.4L).............................................................................. 1 1
1 580012728 Plug Assembly .............................................................................................. 1 1
1 580030554 Ring (Copper) ........................................................................................... 1 1
1 580030555 Plug........................................................................................................... 1 1
2 580042867 Fitting ............................................................................................................ 1 ..
3 580042844 Hose.............................................................................................................. 1 ..
4 511405800 Clamp (Worm Screw) .................................................................................... 1 ..
5 580030966 Capscrew ...................................................................................................... 3 3
6 580000418 Clamp (Insulated).......................................................................................... 2 ..
7 580048714 Bracket .......................................................................................................... 1 ..
8 580044548 Bracket .......................................................................................................... 1 1
9 580051482 Belt (Micro V) ................................................................................................ 1 1
10 580049229 Capscrew ...................................................................................................... 4 4
11 c 580068955 Pulley (Fan) ................................................................................................... 1 1
11 d 580067763 Pulley (Fan) ................................................................................................... 1 1
12 580055029 Pulley (Crankshaft)........................................................................................ 1 1
13 580038280 Spacer (Pulley).............................................................................................. 1 1
14 580073942 Tensioner....................................................................................................... 1 1
15 449001233 Capscrew ...................................................................................................... 1 1
16 580044885 Starter ........................................................................................................... 1 1
16 580046404 Solenoid .................................................................................................... 1 1
16 580046405 Bolt............................................................................................................ 2 2
17 580058009 Capscrew ...................................................................................................... 3 2
18 580039134 Cap................................................................................................................ 2 2
19 580039892 Clamp............................................................................................................ 2 2
20 580058927 Tube .............................................................................................................. 1 ..
21 580037180 Capscrew ...................................................................................................... 1 1
22 580048910 Wire Harness (Spark Plug) ........................................................................... 1 1
23 580039900 Capscrew ...................................................................................................... 3 3
24 580068954 Fan Mount Assembly..................................................................................... 1 1
25 449001249 Capscrew ...................................................................................................... 4 4
25 502566901 Washer .......................................................................................................... 4 4

FOOTNOTES:
a ⇒ S/N B875B04790D
b S/N B875B04791D ⇒
c ⇒ S/N B875B09125D
d S/N B875B09126D ⇒

2-69
P16224 03-05

ASSEMBLED ENGINE
(GM 2.4L, GASOLINE AND LPG) (SHEET 2 OF 4)

ASSEMBL ED ENGINEGM 2.4L, GASOL INE AND LPGSHEET 2 OF 4

2-70
P16224 03-05

ASSEMBLED ENGINE
(GM 2.4L, GASOLINE AND LPG) (SHEET 2 OF 4)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B
a 580033786 Engine Assembly (GM 2.4L).............................................................................. 1 1
b 580076720 Engine Assembly (GM 2.4L).............................................................................. 1 1
1 580051890 Pressure Transducer (Oil Pressure) .............................................................. 1 1
2 580044787 Extension (Fuel Rail)..................................................................................... 1 ..
3 580056146 Tube .............................................................................................................. 1 ..
4 580049229 Capscrew ...................................................................................................... 2 ..
5 580044788 Fuel Rail Assembly (Gasoline) ...................................................................... 1 ..
5 580063453 Rail............................................................................................................ 1 ..
5 580063447 Retainer .................................................................................................... 4 ..
5 580063448 Injector ...................................................................................................... 4 ..
5 580063450 Regulator .................................................................................................. 1 ..
5 580063451 Bolt............................................................................................................ 1 ..
5 580063452 Seal........................................................................................................... 1 ..
6 580036747 Plug ............................................................................................................... 1 ..
7 580057538 Retainer Ring ................................................................................................ 1 1
8 580048274 Electronic Throttle Body (☞ P16284, P16285) ............................................ 1 1
9 580036617 Bracket .......................................................................................................... 1 1
10 580049011 Capscrew ...................................................................................................... 2 2
11 580039900 Capscrew ...................................................................................................... 3 3
12 580052809 Bracket .......................................................................................................... 1 1
13 580037737 Fused Wire Harness (Alternator, Starter) ..................................................... 1 1
13 580014386 Fuse (60 Amp) .......................................................................................... 1 1
13 580010739 Cover (With Seal)...................................................................................... 1 1
13 505968598 Terminal .................................................................................................... 1 1
13 505968563 Terminal .................................................................................................... 1 1
13 580035200 Terminal .................................................................................................... 2 2
13 580042698 Fuse Holder .............................................................................................. 1 1
13 580052019 Boot .......................................................................................................... 1 1
13 580034616 Seal........................................................................................................... 2 2
14 580047919 Nut (Flange) .................................................................................................. 5 5
15 580057536 Adapter.......................................................................................................... 1 1
15 580057537 O-Ring........................................................................................................... 1 1

FOOTNOTES:
a ⇒ S/N B875B04790D
b S/N B875B04791D ⇒

2-71
P16225 03-05

ASSEMBLED ENGINE
(GM 2.4L, GASOLINE AND LPG) (SHEET 3 OF 4)

ASSEMBL ED ENGINEGM 2.4L, GASOL INE AND LPGSHEET 3 OF 4

2-72
P16225 03-05

ASSEMBLED ENGINE
(GM 2.4L, GASOLINE AND LPG) (SHEET 3 OF 4)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B
a 580033786 Engine Assembly (GM 2.4L).............................................................................. 1 1
b 580076720 Engine Assembly (GM 2.4L).............................................................................. 1 1
1 580034009 Wire Harness (Engine) (☞ P16310) ............................................................ 1 ..
1 580034012 Wire Harness (Engine) (☞ P16311) ............................................................ .. 1
2 580050710 Sensor (Camshaft Position) .......................................................................... 1 1
3 580057153 MAP Sensor .................................................................................................. 1 1
4 580056192 Wire Harness (Injector) ................................................................................. 1 1
5 580035761 Bracket .......................................................................................................... 1 1
6 580047714 Capscrew ...................................................................................................... 2 2
7 580039900 Capscrew ...................................................................................................... 3 3
8 580052809 Bracket .......................................................................................................... 1 1
9 580049651 Wire Harness (Ignition Coil) .......................................................................... 1 1
10 580051890 Pressure Transducer (Oil Pressure) .............................................................. 1 1
11 580037737 Fused Wire Harness (Alternator, Starter) ..................................................... 1 1
11 505968563 Terminal .................................................................................................... 1 1
11 580052019 Boot .......................................................................................................... 1 1
11 505968598 Terminal .................................................................................................... 1 1
11 580042698 Fuse Holder .............................................................................................. 1 1
11 580014386 Fuse (60 Amp) .......................................................................................... 1 1
11 580010739 Cover (With Seal)...................................................................................... 1 1
11 580034616 Seal........................................................................................................... 2 2
12 580004592 Nut................................................................................................................. 1 1
12 580035200 Terminal .................................................................................................... 1 1
13 580047919 Nut (Flange) .................................................................................................. 5 5
14 580047714 Capscrew ...................................................................................................... 2 2

FOOTNOTES:
a ⇒ S/N B875B04790D
b S/N B875B04791D ⇒

2-73
P16226 03-05

ASSEMBLED ENGINE
(GM 2.4L, GASOLINE AND LPG) (SHEET 4 OF 4)

ASSEMBL ED ENGINEGM 2.4L, GASOL INE AND LPGSHEET 4 OF 4

2-74
P16226 03-05

ASSEMBLED ENGINE
(GM 2.4L, GASOLINE AND LPG) (SHEET 4 OF 4)

KEY:
A: Gasoline
B: LPG

QTY
ITEM PART NO. DESCRIPTION A B
a 580033786 Engine Assembly (GM 2.4L).............................................................................. 1 1
b 580076720 Engine Assembly (GM 2.4L).............................................................................. 1 1
1 900010276 Relay (Fuel Pump) ........................................................................................ 1 1
2 580039438 Capscrew ...................................................................................................... 7 7
3 580047919 Nut (Flange) .................................................................................................. 6 6
4 580056355 Bracket .......................................................................................................... 1 1
5 580026621 Clip Nut ......................................................................................................... 2 2
6 a 580061739 Engine Control Unit ....................................................................................... 1 ..
6 b 580066709 Engine Control Unit ....................................................................................... 1 ..
6 a 580061738 Engine Control Unit ....................................................................................... .. 1
6 b 580066708 Engine Control Unit ....................................................................................... .. 1
7 580039438 Capscrew ...................................................................................................... 1 1
8 580047919 Nut (Flange) .................................................................................................. 1 1
9 580057203 Ignition Coil ................................................................................................... 1 1
10 .. . . . Clamp (Supplied With Engine) ...................................................................... 1 1
11 580048910 Wire Harness (Spark Plug) ........................................................................... 1 1
12 c 580068956 Bracket .......................................................................................................... 1 1
12 d 580073734 Bracket .......................................................................................................... 1 1
13 580056377 Bracket .......................................................................................................... 1 1
14 a 580038935 Module (Injector Drive) .................................................................................. 1 1
14 b 580066710 Module (Injectior Driver) .................................................................................... 1 1
15 580058009 Capscrew ...................................................................................................... 2 2
16 580049387 Capscrew ...................................................................................................... 1 1
17 580027572 Nut................................................................................................................. 3 3

FOOTNOTES:
a ⇒ S/N B875B04790D
b S/N B875B04791D ⇒
c ⇒ S/N B875B09125D
d S/N B875B09126D ⇒

2-75
P16254 03-05

FLYWHEEL AND HOUSING


(GM 2.4L) (GASOLINE AND LPG)
(⇒S/N B875B08416D)

FLYWHEEL AND HOUSINGGM 2.4LGASOLINE AND LPG⇒ S/N B875B08416D

2-76
P16254 03-05

FLYWHEEL AND HOUSING


(GM 2.4L) (GASOLINE AND LPG)
(⇒S/N B875B08416D)

ITEM PART NO. DESCRIPTION QTY

1 a 580070284 Bracket ...................................................................................................................... 1


1 b 580079916 Bracket ...................................................................................................................... 1
2 580041154 Lockwasher ............................................................................................................... 1
3 580041153 Nut ............................................................................................................................. 1
4 580050042 Pin ............................................................................................................................. 2
5 580048128 Flywheel Housing ...................................................................................................... 1
6 449022017 Lockwasher ............................................................................................................... 11
7 580058848 Adapter ...................................................................................................................... 1
8 449001053 Capscrew................................................................................................................... 1
9 580064479 Flywheel .................................................................................................................... 1
10 505970591 Capscrew................................................................................................................... 6
11 449001138 Capscrew................................................................................................................... 6
12 449001296 Capscrew................................................................................................................... 10
13 449022013 Lockwasher ............................................................................................................... 6
14 a 580069776 Bracket ...................................................................................................................... 1
14 b 580079397 Bracket ...................................................................................................................... 1
b 580032011 Capscrew................................................................................................................... 4

FOOTNOTES:
a ⇒ PENDING PER ECN 104584
b PENDING PER ECN 104584 ⇒

2-77
P17842 11-06

FLYWHEEL AND HOUSING


(GM 2.4L, GASOLINE AND LPG)
(S/N B875B08417D⇒)

FLYWHEEL AND HOUSINGGM 2.4L, GASOLINE AND LPGS/N B875B08417D⇒

2-78
P17842 11-06

FLYWHEEL AND HOUSING


(GM 2.4L, GASOLINE AND LPG)
(S/N B875B08417D⇒)

ITEM PART NO. DESCRIPTION QTY

1 580079397 Bracket ...................................................................................................................... 1


2 580048128 Flywheel Housing ...................................................................................................... 1
3 449001053 Capscrew................................................................................................................... 1
4 449022017 Lockwasher ............................................................................................................... 11
5 580058848 Adapter ...................................................................................................................... 1
6 580064479 Flywheel .................................................................................................................... 1
7 505970591 Capscrew................................................................................................................... 6
8 502566904 Washer ...................................................................................................................... 6
9 580050042 Pin ............................................................................................................................. 2
10 449001296 Capscrew................................................................................................................... 10
11 449001138 Capscrew................................................................................................................... 10
12 449022013 Lockwasher ............................................................................................................... 10
13 580069775 Bracket ...................................................................................................................... 1
14 580026812 Clip ............................................................................................................................ 2
15 580039588 Clip ............................................................................................................................ 1
16 580056613 Fastener .................................................................................................................... 3
17 580051610 Bracket ...................................................................................................................... 1
18 580058009 Capscrew................................................................................................................... 1
19 580027572 Nut ............................................................................................................................. 1
20 504232234 Static Strap ................................................................................................................ 1

2-79
P16229 08-04

CAMSHAFT, CYLINDER HEAD AND MANIFOLDS


(GM 2.4L) (GASOLINE AND LPG)
(⇒S/N B875B04790D)

CAMSHAFT, CYLINDER HEAD AND MANIFOL DSGM 2.4LGASOLINE AND LPG⇒ S/N B875B04790D

2-80
P16229 08-04

CAMSHAFT, CYLINDER HEAD AND MANIFOLDS


(GM 2.4L) (GASOLINE AND LPG)
(⇒S/N B875B04790D)

ITEM PART NO. DESCRIPTION QTY

1 580033786 Engine Assembly (GM 2.4L)...................................................................................... 1


2 580057173 Cover.................................................................................................................... 1
3 580057174 Filler Cap ......................................................................................................... 1
4 580057176 Seal ............................................................................................................. 1
5 580060218 Bolt................................................................................................................... 8
6 580057178 Gasket.............................................................................................................. 1
7 580057217 Bracket ................................................................................................................. 1
8 580057171 Screw ................................................................................................................... 8
9 580057092 Hose Assembly (PCV) ......................................................................................... 1
10 580057128 Hose ................................................................................................................ 1
11 580057133 Clamp (RH) ...................................................................................................... 1
12 580057125 Valve (PCV) ..................................................................................................... 1
13 580057127 Clamp (LH) ...................................................................................................... 1
14 580057093 Hose ................................................................................................................ 1
15 .. . . . Cover ............................................................................................................... 1
15 .. . . . Gasket.............................................................................................................. 1
15 580057146 Intake Manifold ..................................................................................................... 1
15 580063451 Bolt................................................................................................................... 1
16 580055924 Fuel Rail (LPG) .................................................................................................... 1
16 580044788 Fuel Rail Assembly (Gasoline) ............................................................................. 1
16 580063453 Rail................................................................................................................... 1
17 .. . . . Seal.................................................................................................................. 2
18 580063448 Injector ............................................................................................................. 4
19 580063450 Regulator ......................................................................................................... 1
20 580063452 Seal.................................................................................................................. 1
21 580063447 Retainer ........................................................................................................... 4
22 580051779 Lens (Lift) ............................................................................................................. 1
23 580057182 Sprocket ............................................................................................................... 1
24 580057184 Key ....................................................................................................................... 1
25 580057185 Spacer.................................................................................................................. 2
26 580057153 MAP Sensor ......................................................................................................... 1
27 .. . . . Bolt................................................................................................................... 2
28 .. . . . Seal.................................................................................................................. 1
29 .. . . . Bolt ....................................................................................................................... 4
30 .. . . . Washer ................................................................................................................. 4
31 580044787 Extension (Fuel Rail)............................................................................................ 4
32 .. . . . Bolt ....................................................................................................................... 1
33 580057139 Cover (Timing Belt) .............................................................................................. 1
34 580057134 Screw ................................................................................................................... 5
35 580057200 Screw ................................................................................................................... 4
36 580055029 Pulley (Crankshaft)............................................................................................... 1
37 580057186 Washer ................................................................................................................. 1
38 580057145 Gasket.................................................................................................................. 1
39 .. . . . Nut........................................................................................................................ 4
40 .. . . . Gasket.................................................................................................................. 1
41 580057203 Ignition Coil .......................................................................................................... 1
42 580057169 Seal ...................................................................................................................... 1
43 580057036 Bolt ....................................................................................................................... 8
44 580057038 Washer ................................................................................................................. 10
45 580057037 Stud...................................................................................................................... 7

2-81
P16229 08-04

CAMSHAFT, CYLINDER HEAD AND MANIFOLDS


(GM 2.4L) (GASOLINE AND LPG)
(⇒S/N B875B04790D)

ITEM PART NO. DESCRIPTION QTY

46 580057160 Housing ................................................................................................................ 1


46 580057317 Camshaft Seal ................................................................................................. 1
47 580057161 Camshaft.............................................................................................................. 1
48 580057162 Pin.................................................................................................................... 1
49 580057033 Stud...................................................................................................................... 9
50 580056947 Spark Plug............................................................................................................ 4
51 580057199 Rocker Arm .......................................................................................................... 8
52 580057188 Lifter ..................................................................................................................... 8
53 580057191 Seat...................................................................................................................... 8
54 580057032 Key ....................................................................................................................... 16
55 580057031 Retainer................................................................................................................ 8
56 580057030 Spring................................................................................................................... 8
57 580057029 Valve Seal ............................................................................................................ 8
58 580057027 Seat (Intake Valve Spring).................................................................................... 8
59 580057023 Valve Guide .......................................................................................................... 8
60 580060209 Valve Guide (0.25 O/S) ........................................................................................ 8
61 580057018 Cylinder Head ...................................................................................................... 1
62 .. . . . Exhaust Valve Seat.......................................................................................... 4
63 .. . . . Inlet Valve Seat ................................................................................................ 4
64 580057026 Valve (Exhaust) .................................................................................................... 4
65 580057025 Valve (Inlet) .......................................................................................................... 4
66 580056984 Gasket.................................................................................................................. 1
67 580057013 Pin ........................................................................................................................ 4
68 580057155 Nut........................................................................................................................ 8
69 580057159 Exhaust Manifold.................................................................................................. 1
70 580057156 Gasket.................................................................................................................. 1
71 580057034 Stud...................................................................................................................... 8
72 580057143 Screw ................................................................................................................... 4
73 580056983 Sensor (Engine Coolant)...................................................................................... 1
74 .. . . . Seal.................................................................................................................. 1
75 580057144 Seal ...................................................................................................................... 1
76 580057140 Housing ................................................................................................................ 1
77 580057010 Water Inlet ............................................................................................................ 1
78 580057141 Stud...................................................................................................................... 1
79 580056946 Seal ...................................................................................................................... 1
80 580056945 Thermostat ........................................................................................................... 1
81 580057135 Cover.................................................................................................................... 1
82 449007018 Screw ................................................................................................................... 4
83 580057201 Adapter................................................................................................................. 1
84 580057071 Bolt ....................................................................................................................... 2
85 580057172 Sprocket ............................................................................................................... 1
86 580060217 Washer ................................................................................................................. 2
87 580051779 Lens (Lift) ............................................................................................................. 1
88 580057202 Screw ................................................................................................................... 1
89 580057189 Tensioner.............................................................................................................. 1
90 580057183 Screw ................................................................................................................... 1
91 580057187 Timing Belt ........................................................................................................... 1
92 .. . . . Seal ...................................................................................................................... 1

2-82
NOTES

2-83
P17536 06-06

CAMSHAFT, CYLINDER HEAD AND MANIFOLDS


(GM 2.4L, GASOLINE AND LPG)
(S/N B875B04791D⇒)

CAMSHAFT, CYLINDER HEAD AND MANIFOL DSGM 2.4L, GASOLINE AND LPGS/N B875B04791D⇒

2-84
P17536 06-06

CAMSHAFT, CYLINDER HEAD AND MANIFOLDS


(GM 2.4L, GASOLINE AND LPG)
(S/N B875B04791D⇒)

ITEM PART NO. DESCRIPTION QTY

580076720 Engine Assembly (GM 2.4L)...................................................................................... 1


2 580057018 Cylinder Head ...................................................................................................... 1
3 580057160 Housing ................................................................................................................ 1
3 580057317 Camshaft Seal ................................................................................................. 1
4 580057173 Cover.................................................................................................................... 1
5 580057217 Bracket ................................................................................................................. 1
6 580060218 Bolt ....................................................................................................................... 8
7 580057174 Filler Cap.............................................................................................................. 1
8 580057176 Seal ...................................................................................................................... 1
9 580057092 Hose Assembly (PCV) ......................................................................................... 1
10 580057128 Hose ................................................................................................................ 1
11 580057133 Clamp (RH) ...................................................................................................... 1
12 580057125 Valve (PCV) ..................................................................................................... 1
13 580057127 Clamp (LH) ...................................................................................................... 1
14 580057093 Hose ................................................................................................................ 1
15 580057178 Gasket.................................................................................................................. 1
16 580057036 Bolt ....................................................................................................................... 8
17 580057037 Stud...................................................................................................................... 7
18 580057038 Washer ................................................................................................................. 10
19 580057169 Seal ...................................................................................................................... 1
20 580057171 Screw ................................................................................................................... 4
21 580057203 Ignition Coil .......................................................................................................... 1
22 580072452 Bolt ....................................................................................................................... 3
23 580057037 Stud...................................................................................................................... 7
24 580057161 Camshaft.............................................................................................................. 1
25 580057162 Pin ........................................................................................................................ 1
26 580057145 Gasket.................................................................................................................. 1
27 580057146 Intake Manifold ..................................................................................................... 1
28 .. . . . Stud ................................................................................................................. 4
29 .. . . . Bolt................................................................................................................... 2
30 580057153 MAP Sensor..................................................................................................... 1
31 .. . . . Seal ............................................................................................................. 1
32 580057155 Nut........................................................................................................................ 9
33 580057033 Stud...................................................................................................................... 9
34 580057140 Housing ................................................................................................................ 1
35 580057144 Seal ...................................................................................................................... 1
36 580057143 Screw ................................................................................................................... 2
37 580056983 Sensor (Engine Coolant)...................................................................................... 1
38 .. . . . Seal.................................................................................................................. 1
39 580057010 Water Inlet ............................................................................................................ 1
40 580056945 Thermostat ........................................................................................................... 1
41 580056946 Seal ...................................................................................................................... 1
42 580057143 Screw ................................................................................................................... 2
43 580057141 Stud...................................................................................................................... 1
44 580057199 Rocker Arm .......................................................................................................... 8
45 580057188 Lifter ..................................................................................................................... 8
46 580057191 Seat...................................................................................................................... 8
47 580057032 Key ....................................................................................................................... 16
48 580057031 Retainer................................................................................................................ 8
49 580057030 Spring................................................................................................................... 8

2-85
P17536 06-06

CAMSHAFT, CYLINDER HEAD AND MANIFOLDS


(GM 2.4L, GASOLINE AND LPG)
(S/N B875B04791D⇒)

ITEM PART NO. DESCRIPTION QTY

50 580057029 Valve Seal ............................................................................................................ 8


51 580057027 Seat (Intake Valve Spring).................................................................................... 8
52 580057023 Valve Guide .......................................................................................................... 8
52 580060209 Valve Guide (0.25 O/S) ........................................................................................ 8
53 .. . . . Inlet Valve Seat .................................................................................................... 4
54 580057025 Valve (Inlet) .......................................................................................................... 4
55 .. . . . Exhaust Valve Seat .............................................................................................. 4
56 580057026 Valve (Exhaust) .................................................................................................... 4
57 580056984 Gasket.................................................................................................................. 1
58 580056947 Spark Plug............................................................................................................ 4
59 580057034 Stud...................................................................................................................... 8
60 580057156 Gasket.................................................................................................................. 1
61 580057159 Exhaust Manifold.................................................................................................. 1
62 580057155 Nut........................................................................................................................ 8
63 580057135 Cover.................................................................................................................... 1
64 449007018 Screw ................................................................................................................... 4
65 580057172 Sprocket ............................................................................................................... 1
66 580060217 Washer ................................................................................................................. 2
67 580051779 Lens (Lift) ............................................................................................................. 1
68 580057201 Adapter................................................................................................................. 1
69 580057071 Bolt ....................................................................................................................... 2
70 580057185 Spacer.................................................................................................................. 2
71 580057182 Sprocket ............................................................................................................... 1
72 580057186 Washer ................................................................................................................. 1
73 580057183 Screw ................................................................................................................... 1
74 580057190 Screw ................................................................................................................... 1
75 580057189 Tensioner.............................................................................................................. 1
76 580057202 Screw ................................................................................................................... 1
77 580057139 Cover (Timing Belt) .............................................................................................. 1
78 .. . . . Seal.................................................................................................................. 1
79 580057187 Timing Belt ........................................................................................................... 1
80 580057134 Screw ................................................................................................................... 5

2-86
NOTES

2-87
P16239 03-05

CRANKSHAFT, PISTONS AND OIL PAN


(GM 2.4L) (GASOLINE AND LPG)

CRANKSHA FT, PISTONS AND OIL PANGM 2.4LGASOLINE AND LPG

2-88
P16239 03-05

CRANKSHAFT, PISTONS AND OIL PAN


(GM 2.4L) (GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 b 580033786 Engine Assembly (GM 2.4L)...................................................................................... 1


1 c 580076720 Engine Assembly (GM 2.4L)...................................................................................... 1
2 580060212 Piston/Ring Set (Standard) .................................................................................. 4
2 580060214 Piston/Ring Set (0.25 O/S)................................................................................... 4
3 580060213 Piston Ring Kit ................................................................................................. 1
4 580057054 Connecting Rod Assembly ................................................................................... 4
4 580057067 Bolt................................................................................................................... 2
5 580057076 Bearing Kit (Standard).......................................................................................... 4
5 580057290 Bearing Kit (0.25 O/S) .......................................................................................... 4
6 580057067 Bolt ....................................................................................................................... 8
7 580057013 Pin ........................................................................................................................ 4
8 580057014 Pin ........................................................................................................................ 2
9 .. . . . Plug ...................................................................................................................... 1
10 580057130 Gasket.................................................................................................................. 1
11 b 580057129 Pipe Assembly ..................................................................................................... 1
11 c 580072450 Pipe Assembly ..................................................................................................... 1
12 .. . . . Seal.................................................................................................................. 1
13 b 580057091 Indicator ........................................................................................................... 1
13 c 580072451 Indicator ........................................................................................................... 1
14 580057133 Clamp (RH) .......................................................................................................... 2
15 580057132 Hose..................................................................................................................... 1
16 580057131 Screw ................................................................................................................... 2
17 580057194 Sensor (Crankshaft Position) ............................................................................... 1
18 .. . . . Seal.................................................................................................................. 1
19 580057050 Bolt ....................................................................................................................... 4
20 .. . . . Bearing................................................................................................................. 1
21 580057218 Seal ...................................................................................................................... 1
22 580057239 Bearing Kit (Standard).......................................................................................... 4
22 580057240 Bearing Kit (0.25 O/S) .......................................................................................... 4
23 580060210 Bearing Kit (Standard).......................................................................................... 1
23 580060211 Bearing Kit (0.25 O/S) .......................................................................................... 1
24 580057039 Crankshaft............................................................................................................ 1
25 580057184 Key ....................................................................................................................... 1
26 580057048 Capacitor.............................................................................................................. 1
27 .. . . . Cap....................................................................................................................... 4
28 580057009 Screw ................................................................................................................... 10
29 580057071 Bolt ....................................................................................................................... 24
30 580060207 Bolt ....................................................................................................................... 1
31 580057485 Plate ..................................................................................................................... 1
32 580057069 Baffle .................................................................................................................... 1
33 580060216 Sensor (Knock) .................................................................................................... 1
34 580037287 Plug ...................................................................................................................... 1
35 580057070 Bolt ....................................................................................................................... 2
36 580063540 Seal ...................................................................................................................... 1
37 580063541 Drain Plug ............................................................................................................ 1
38 580057068 Oil Pan.................................................................................................................. 1
39 580057071 Bolt ....................................................................................................................... 6
40 580057050 Bolt ....................................................................................................................... 4
41 580057075 Oil Pump Assembly .............................................................................................. 1
42 580057088 Seal.................................................................................................................. 1

2-89
P16239 03-05

CRANKSHAFT, PISTONS AND OIL PAN


(GM 2.4L) (GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

43 580057085 Bolt................................................................................................................... 2
44 580057082 Valve ................................................................................................................ 1
45 580057087 Gasket.............................................................................................................. 1
46 580057083 Spring .............................................................................................................. 1
47 580057073 Bolt................................................................................................................... 5
48 580056944 Oil Filter................................................................................................................ 1
49 580057080 Fitting ................................................................................................................... 1
50 580057017 Washer ................................................................................................................. 1
51 580057136 Screw ................................................................................................................... 3
52 580057074 Gasket.................................................................................................................. 2
53 580057015 Pin ........................................................................................................................ 1
54 580057084 Valve..................................................................................................................... 1
55 580057086 Seal ...................................................................................................................... 1
56 580057137 Water Pump ......................................................................................................... 1
57 580057138 Seal ...................................................................................................................... 1
58 580057071 Bolt ....................................................................................................................... 1
59 580060215 Bolt ....................................................................................................................... 2
60 580057089 Seal ...................................................................................................................... 3
61 580057090 Pipe (Oil Pump Suction)....................................................................................... 1
ac 580057079 Cover (Oil Pump).................................................................................................. 1
ac 580057081 Bolt (Oil Pump Cover) .......................................................................................... 5

FOOTNOTES:
a Not Illustrated
b ⇒ S/N B875B04790D
c S/N B875B04791D ⇒

2-90
NOTES

2-91
P16222 03-05

ALTERNATOR AND MOUNTING


(GM 2.4L) (GASOLINE AND LPG)

ALTERNATOR AND MOUN TINGGM 2.4LGASOLINE AND L PG

2-92
P16222 03-05

ALTERNATOR AND MOUNTING


(GM 2.4L) (GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580039672 Alternator................................................................................................................... 1
2 580047184 Bracket ...................................................................................................................... 1
3 580047182 Spacer ....................................................................................................................... 1
4 580049389 Capscrew................................................................................................................... 4
5 449021001 Washer ...................................................................................................................... 1
6 580004505 Capscrew................................................................................................................... 1

2-93
P16260 03-05

INTAKE AND EXHAUST MANIFOLD


(YANMAR 2.6 AND 3.3L) (DIESEL)

INTAKE AND EXHAUST MANIFOLDYANMAR 2.6 AND 3.3LDIESEL

2-94
P16260 03-05

INTAKE AND EXHAUST MANIFOLD


(YANMAR 2.6 AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062649 Intake Manifold ..................................................................................................... 1
2 580062648 Gasket.................................................................................................................. 1
3 580062476 Bolt ....................................................................................................................... 9
4 580062650 Exhaust Manifold.................................................................................................. 1
5 580062651 Gasket.................................................................................................................. 1
6 580062652 Bolt ....................................................................................................................... 9
7 580062653 Stud...................................................................................................................... 4
8 580062654 Stud...................................................................................................................... 2
9 524209959 Nut........................................................................................................................ 2
10 580062655 Gasket.................................................................................................................. 1
11 580062656 Joint...................................................................................................................... 1
12 580062657 Bolt ....................................................................................................................... 4

580062799 Gasket Set (Includes Items 2, 5, 10) ......................................................................... 1


580063932 Gasket Set (Includes Items 2, 5, 10) ......................................................................... 1

2-95
P16256 03-05

FLYWHEEL AND HOUSING


(YANMAR 2.6 AND 3.3L) (DIESEL)

FLYWHEEL AN D HOUSINGYANMAR 2.6 AND 3.3L DIESEL

2-96
P16256 03-05

FLYWHEEL AND HOUSING


(YANMAR 2.6 AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580048125 Housing ..................................................................................................................... 1


2 580063935 Cover ......................................................................................................................... 1
3 449022016 Lockwasher ............................................................................................................... 2
4 449001415 Capscrew................................................................................................................... 2
5 449022013 Lockwasher ............................................................................................................... 22
6 449001302 Capscrew................................................................................................................... 12
7 449001138 Capscrew................................................................................................................... 10
8 580050042 Pin ............................................................................................................................. 2
9 580056527 Capscrew................................................................................................................... 2
10 b 580069776 Bracket ...................................................................................................................... 1
10 c 580079397 Bracket ...................................................................................................................... 1
11 580067608 Flywheel .................................................................................................................... 1
12 580049662 Flex Plate................................................................................................................... 1
13 502566904 Washer ...................................................................................................................... 4
14 931014902 Capscrew................................................................................................................... 4
15 940102909 Washer ...................................................................................................................... 6
16 580063936 Capscrew................................................................................................................... 6
17 580069775 Bracket ...................................................................................................................... 1
a 580070914 Dust Cover (Not Illustrated) ....................................................................................... 1

FOOTNOTES:
a S/N B875B05762D ⇒
b ⇒ PENDING PER ECN 10402574
c PENDING PER ECN 10402574 ⇒

2-97
P16259 03-05

GEAR HOUSING
(YANMAR 2.6 AND 3.3L) (DIESEL)

GEAR HOUSINGYANMAR 2.6 AND 3.3LDIESEL

2-98
P16259 03-05

GEAR HOUSING
(YANMAR 2.6 AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062461 Gear Cover Assembly .......................................................................................... 1
2 580062462 Oil Seal ............................................................................................................ 1
3 580062463 Cover.................................................................................................................... 1
4 580062475 Bolt ....................................................................................................................... 10
5 580062472 Bolt ....................................................................................................................... 1
6 580062477 Bolt ....................................................................................................................... 7
7 580062474 Bolt ....................................................................................................................... 1
8 580062473 Bolt ....................................................................................................................... 3
9 580062460 Pin ........................................................................................................................ 4
10 580062468 Pump.................................................................................................................... 1
11 580062476 Bolt ....................................................................................................................... 1
12 580062467 Gear Case............................................................................................................ 1
13 580062469 Stud...................................................................................................................... 3
14 524209959 Nut........................................................................................................................ 3
15 580062464 O-Ring.................................................................................................................. 1
16 580062465 Cap (Oil Fill) ......................................................................................................... 1
17 580062466 O-Ring.................................................................................................................. 1
580062478 Liquid Gasket............................................................................................................. AR

580063932 Gasket Set (Includes Items 15, 17) ........................................................................... 1


580062799 Gasket Set (Includes Items 15, 17) ........................................................................... 1

2-99
P16264 03-05

OIL PAN
(YANMAR 2.6 AND 3.3L) (DIESEL)

OIL PANYANMAR 2.6 AND 3.3LDIESEL

2-100
P16264 03-05

OIL PAN
(YANMAR 2.6 AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062479 Oil Pan.................................................................................................................. 1
2 580062480 Drain Plug ........................................................................................................ 1
3 580062481 Seal.................................................................................................................. 1
4 580062450 Bolt ....................................................................................................................... 16
5 580062483 Case..................................................................................................................... 1
6 580062484 Seal.................................................................................................................. 1
7 580062460 Pin ........................................................................................................................ 2
8 580062485 Bolt ....................................................................................................................... 6
580062478 Liquid Gasket (Not Illustrated) ................................................................................... AR

580063932 Gasket Set (Includes Items 3, 9) ............................................................................... 1


580062799 Gasket Set (Includes Items 3, 9) ............................................................................... 1

2-101
P16243 03-05

CYLINDER HEAD
(YANMAR 2.6L AND 3.3L) (DIESEL)

CYLINDER HEADYAN MAR 2.6L AND 3.3LDIESEL

2-102
P16243 03-05

CYLINDER HEAD
(YANMAR 2.6L AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062638 Cover.................................................................................................................... 1
2 580062639 Gasket.............................................................................................................. 1
3 580062640 Plate................................................................................................................. 1
4 580062641 Screw ............................................................................................................... 2
5 580062642 Plug.................................................................................................................. 1
6 580062465 Cap (Oil Fill) ......................................................................................................... 1
7 580062466 O-Ring.................................................................................................................. 1
8 580062637 Valve Cover Nut ................................................................................................... 3
9 580062643 O-Ring.................................................................................................................. 3
10 580062488 Cylinder Head Assembly (2.6L) ........................................................................... 1
10 580062965 Cylinder Head Assembly (3.3L) ........................................................................... 1
10 580062498 Cylinder Head (2.6L)........................................................................................ 1
10 580062966 Cylinder Head (3.3L)........................................................................................ 1
11 580062499 Valve Guide ................................................................................................. 8
12 580062500 Plug ............................................................................................................. 1
13 580062443 Plug ............................................................................................................. 1
14 580062501 Plug ............................................................................................................. 1
15 580062489 Intake Valve ..................................................................................................... 4
16 580062490 Exhaust Valve .................................................................................................. 4
17 580062491 Spring .............................................................................................................. 8
18 580062492 Retainer ........................................................................................................... 8
19 580062493 Seal (Exhaust Valve)........................................................................................ 4
20 580062494 Seal (Intake Valve) ........................................................................................... 4
21 580062495 Cap .................................................................................................................. 8
22 580062502 Cotter ............................................................................................................... 8
23 580062503 Rocker Arm Support Assembly........................................................................ 1
24 580062504 Rocker Arm Shaft ........................................................................................ 1
25 580062505 Spring .......................................................................................................... 3
26 580062506 Support........................................................................................................ 3
27 580062507 Support........................................................................................................ 1
28 580062508 Intake Rocker Arm Kit.................................................................................. 4
29 580062509 Screw........................................................................................................... 1
30 580062510 Nut ............................................................................................................... 1
31 580062511 Exhaust Rocker Arm Kit .............................................................................. 4
32 580062509 Screw........................................................................................................... 1
33 580062510 Nut ............................................................................................................... 1
34 580062512 Clip................................................................................................................... 2
35 580062513 Screw ............................................................................................................... 1
36 580062514 Stud ................................................................................................................. 3
37 580062515 Nut ................................................................................................................... 3
38 580062644 Connector (Glow Plug) ......................................................................................... 1
39 580062647 Cover.................................................................................................................... 4
40 580062645 Glow Plug............................................................................................................. 4
41 580062724 Nozzle .................................................................................................................. 1
42 580062497 Gasket.................................................................................................................. 8
43 580062496 Protector............................................................................................................... 4
44 580062487 Lifting Eye ............................................................................................................ 1
45 580062486 Lifting Eye ............................................................................................................ 1

2-103
P16243 03-05

CYLINDER HEAD
(YANMAR 2.6L AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

46 580062472 Bolt ....................................................................................................................... 4


47 580062646 Bolt ....................................................................................................................... 1

580063932 Gasket Set (3.3L) (Includes Items 2, 7, 9, 19-20, 42-43) .......................................... 1


580062799 Gasket Set (2.6L) (Includes Items 2, 7, 9, 19-20, 42-43) .......................................... 1

2-104
NOTES

2-105
P16227 03-05

CAMSHAFT AND DRIVE GEAR


(YANMAR 2.6L AND 3.3L) (DIESEL)

CAMSHAFT AND DRIVE GEARYANMAR 2.6L AND 3.3LDIESEL

2-106
P16227 03-05

CAMSHAFT AND DRIVE GEAR


(YANMAR 2.6L AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062658 Tappet .................................................................................................................. 8
2 580062659 Push Rod ............................................................................................................. 8
3 580062660 Camshaft Assembly ............................................................................................. 1
4 580062661 Retainer ........................................................................................................... 1
5 580062662 Gear ................................................................................................................. 1
6 580062663 Key ................................................................................................................... 1
7 580062472 Bolt ....................................................................................................................... 2
8 580062668 Bolt ....................................................................................................................... 2
9 580062665 Idler Shaft............................................................................................................. 1
10 580062666 Idler Gear ............................................................................................................. 1
11 580062667 Bushing............................................................................................................ 1
12 580062671 Lock Nut ............................................................................................................... 1
13 580062670 Spring Washer ..................................................................................................... 1
14 580062669 Gear ..................................................................................................................... 1
15 580062959 Fuel Injection Pump (2.6L) (☞ P16258) ............................................................. 1
15 580062967 Fuel Injection Pump (3.3L) (☞ P16258) ............................................................. 1

2-107
P16238 03-05

CRANKSHAFT AND PISTONS


(YANMAR 2.6L AND 3.3L) (DIESEL)

CRANKSHA FT A ND PISTONSYANMAR 2.6L AND 3.3LDIESEL

2-108
P16238 03-05

CRANKSHAFT AND PISTONS


(YANMAR 2.6L AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062680 Piston Assembly (With Standard Rings) (2.6L) .................................................... 4
1 580062961 Piston Assembly (With Standard Rings) (3.3L) .................................................... 4
1 580062688 Piston Assembly (With O/S 0.25 Rings) (2.6L) .................................................... 4
1 580062963 Piston Assembly (With O/S 0.25 Rings) (3.3L) .................................................... 4
2 580062681 Ring Set (Standard) (2.6L)............................................................................... 1
2 580062962 Ring Set (Standard) (3.3L)............................................................................... 1
2 580062689 Ring Set (O/S 0.25) (2.6L) ............................................................................... 1
2 580062964 Ring Set (O/S 0.25) (3.3L) ............................................................................... 1
3 580062683 Snap Ring ............................................................................................................ 8
4 580062682 Pin ........................................................................................................................ 4
5 580062684 Connecting Rod Assembly ................................................................................... 4
6 580062685 Bushing............................................................................................................ 1
7 524279523 Bearing (Standard) .......................................................................................... 1
7 524279524 Bearing (U/S 0.25) ............................................................................................... 4
8 580062686 Bolt ....................................................................................................................... 2
9 580062672 Crankshaft Assembly (2.6L) ................................................................................. 1
9 580062960 Crankshaft Assembly (3.3L) ................................................................................. 1
10 580062673 Gear ................................................................................................................. 1
11 580062663 Key ................................................................................................................... 1
12 580062674 Pin.................................................................................................................... 1
13 580062675 Pin.................................................................................................................... 1
14 580062678 Bolt ....................................................................................................................... 1
15 580062677 Washer ................................................................................................................. 1
16 580062676 Pulley ................................................................................................................... 1
17 580067608 Flywheel ............................................................................................................... 1
18 580062679 Bolt ....................................................................................................................... 6

2-109
P16241 03-05

CYLINDER BLOCK
(YANMAR 2.6L AND 3.3L) (DIESEL)

CYLINDER BLOCKYA NMAR 2.6L AND 3.3LDIESEL

2-110
P16241 03-05

CYLINDER BLOCK
(YANMAR 2.6L AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062950 Engine Block ........................................................................................................ 1
2 580062443 Plug.................................................................................................................. 3
3 580062444 Plug.................................................................................................................. 1
4 580062453 Plug.................................................................................................................. 8
5 580062446 Bushing............................................................................................................ 1
6 580062448 Spring Pin ........................................................................................................ 2
7 580062451 Plug.................................................................................................................. 1
8 580062447 Washer............................................................................................................. 1
9 580062450 Bolt................................................................................................................... 1
10 524279521 Main Bearing Set (Standard) ........................................................................... 5
10 524279522 Main Bearing Set (U/S 0.25)............................................................................ 5
11 524279525 Thrust Bearing Set (Standard)......................................................................... 2
11 524279526 Thrust Bearing Set (U/S 0.25) ......................................................................... 2
12 580062445 Bolt ....................................................................................................................... 10
13 580062456 Bolt ....................................................................................................................... 18
14 580062457 Gasket (2.6L) ....................................................................................................... 1
14 580062951 Gasket (3.3L) ....................................................................................................... 1
15 580062460 Pin ........................................................................................................................ 2
16 580062470 O-Ring.................................................................................................................. 1
17 580062471 O-Ring.................................................................................................................. 1

580063932 Gasket Set (Includes Items 8, 14, 16-17) .................................................................. 1


580062799 Gasket Set (Includes Items 8, 14, 16-17) .................................................................. 1

2-111
P16269 03-05

ENGINE COOLING
(YANMAR 2.6 AND 3.3L) (DIESEL)

ENGINE COOLINGYANMAR 2.6 AND 3.3LDIESEL

2-112
P16269 03-05

ENGINE COOLING
(YANMAR 2.6 AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062954 Water Pump ......................................................................................................... 1
2 580055564 V-Belt ................................................................................................................... 1
3 580067814 Pulley ................................................................................................................... 1
4 580062450 Bolt ....................................................................................................................... 4
5 580062668 Bolt ....................................................................................................................... 3
6 524228291 Gasket.................................................................................................................. 1
7 580062705 Thermostat ........................................................................................................... 1
8 524228290 Gasket.................................................................................................................. 1
9 580062704 Cover.................................................................................................................... 1
10 580062706 Bolt ....................................................................................................................... 1
11 580062708 Gasket.................................................................................................................. 1
12 580062953 Pipe ...................................................................................................................... 1
13 580062711 O-Ring.................................................................................................................. 2
14 580062707 Drain Plug ............................................................................................................ 2

580062799 Gasket Set (Includes Items 11-13) ............................................................................ 1


580063932 Gasket Set (Includes Items 11-13) ............................................................................ 1

2-113
P16263 03-05

LUBRICATION SYSTEM
(YANMAR 2.6 AND 3.3L) (DIESEL)

LUBRICATION SYSTEMYANMAR 2.6 AND 3.3LDIESEL

2-114
P16263 03-05

LUBRICATION SYSTEM
(YANMAR 2.6 AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062692 Dipstick................................................................................................................. 1
2 580062694 Tube (Dipstick) ..................................................................................................... 1
3 580062693 Guide.................................................................................................................... 1
4 580062695 O-Ring.................................................................................................................. 1
5 580062472 Bolt ....................................................................................................................... 1
6 524228505 Oil Filter................................................................................................................ 1
7 580062696 Stud...................................................................................................................... 1
8 580062470 O-Ring.................................................................................................................. 1
9 580062697 Pipe ...................................................................................................................... 1
10 580062698 Bolt ....................................................................................................................... 2
11 580062450 Bolt ....................................................................................................................... 1
12 580062447 Washer ................................................................................................................. 1
13 580062699 Switch (Oil Pressure) ........................................................................................... 1
14 580062700 Adapter Plug (Oil Pressure Sensor)..................................................................... 1
15 580062701 Plug.................................................................................................................. 1

580062799 Gasket Set (Includes Items 4, 8, 12) ......................................................................... 1


580063932 Gasket Set (Includes Items 4, 8, 12) ......................................................................... 1

2-115
NOTES

2-116
SECTION 3

3 EXHAUST SYSTEM

3 EXHAUST SYSTEM
CONTENTS

SECTION 3
EXHAUST SYSTEM

DESCRIPTION PAGE

EXHAUST SYSTEM
GM 2.4L
GASOLINE AND LPG ................................................................................................................................... 3-2
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
PENDING PER ECN 104248⇒................................................................................................................. 3-6
⇒PENDING PER ECN 104248................................................................................................................. 3-4
YANMAR 2.6 AND 3.3L
DIESEL.......................................................................................................................................................... 3-8

3-1
P16250 03-05

EXHAUST SYSTEM
(GM 2.4L) (GASOLINE AND LPG)

EXHAUST SYSTEMGM 2.4LGASOLINE AND LPG

3-2
P16250 03-05

EXHAUST SYSTEM
(GM 2.4L) (GASOLINE AND LPG)

KEY:
A: With Catalytic Converter
B: Without Catalytic Converter
C: With Safety Option

QTY
ITEM PART NO. DESCRIPTION A B C

1 921761300 Cover ...................................................................................................... 1 1 1


2 580065305 Tail Pipe .................................................................................................. 1 1 1
3 504240785 Fastener ................................................................................................. 1 1 1
4 580030970 Capscrew................................................................................................ 1 1 1
5 449021006 Washer ................................................................................................... 1 1 1
6 057092500 Clamp ..................................................................................................... 3 3 3
7 524184112 Cover ...................................................................................................... 1 1 1
8 580039844 Exhaust Pipe (Overhead) ....................................................................... 1 1 1
9 580058890 Exhaust Pipe (Counterweight)................................................................ 1 1 1
10 580027572 Nut .......................................................................................................... 2 .. 2
11 580039142 Bracket ................................................................................................... 1 .. 1
12 580044153 Exhaust Pipe .......................................................................................... 1 .. 1
12 580051840 Exhaust Pipe (Not Illustrated)................................................................. .. 1 ..
13 a 580067887 Exhaust Wrap ......................................................................................... 1 1 1
14 580047714 Capscrew................................................................................................ 1 1 ..
15 580058385 Shield ..................................................................................................... 1 1 ..
16 580037179 Capscrew................................................................................................ 1 1 ..
17 a 580055022 Wrap (Manifold) ...................................................................................... 1 1 1
18 580058384 Bracket ................................................................................................... 1 1 ..
19 580026621 Clip Nut................................................................................................... 1 1 ..
20 580056381 Lock Nut ................................................................................................. 4 4 4
21 580051847 Gasket .................................................................................................... 1 1 ..
22 580052262 Stud (Exhaust)........................................................................................ 2 2 ..
23 580056276 Gasket .................................................................................................... 1 1 ..
24 580059236 Adapter ................................................................................................... 1 1 ..
25 580020060 Nut .......................................................................................................... 2 .. 2
26 449022017 Lockwasher ............................................................................................ 2 .. 2
27 580015804 Gasket .................................................................................................... 1 .. 1
28 580039432 Catalytic Converter ................................................................................. 1 .. 1
29 580024230 Bolt ..................................................................................................... 2 .. 2
30 580024231 Bolt ..................................................................................................... 2 .. 2
31 580056436 Gasket .................................................................................................... 1 .. 1
32 580040136 Exhaust Pipe .......................................................................................... 1 .. ..
33 580037329 Washer ................................................................................................... 4 4 4
34 580037328 Isolator.................................................................................................... 2 2 2
35 580039566 Washer ................................................................................................... 1 1 ..
36 580037488 Spacer .................................................................................................... 2 2 2
37 580030968 Capscrew................................................................................................ 2 2 2
38 580041116 Muffler (Crimped) ................................................................................... 1 1 ..
38 580036820 Muffler (Welded) ..................................................................................... 1 1 1

FOOTNOTES:
a Paper Industry Applications

3-3
P16251 03-05

EXHAUST SYSTEM
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

EXHAUST SYSTEMMAZDA 2.0L AND 2.2LGASOLINE AND LPG⇒PENDING PER ECN 104248

3-4
P16251 03-05

EXHAUST SYSTEM
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

KEY:
A: With Catalytic Converter
B: For Vehicles With Safety Option

QTY
ITEM PART NO. DESCRIPTION A B

1 921761300 Cover ................................................................................................................. 1 1


2 580065305 Tail Pipe ............................................................................................................. 1 1
3 580049758 Fastener ............................................................................................................ 1 1
3 580030970 Capscrew........................................................................................................... 3 3
4 449021006 Washer .............................................................................................................. 3 3
5 580063287 Cover ................................................................................................................. 1 1
6 057092500 Clamp ................................................................................................................ 3 3
7 580039844 Exhaust Pipe ..................................................................................................... 1 1
8 580041116 Muffler ............................................................................................................... 1 ..
8 580036820 Muffler ............................................................................................................... .. 1
9 580037328 Isolator............................................................................................................... 2 2
10 580030968 Capscrew........................................................................................................... 2 2
11 580037329 Washer .............................................................................................................. 4 4
12 580039566 Washer .............................................................................................................. 1 ..
13 580040136 Exhaust Pipe ..................................................................................................... 1 ..
14 580020060 Nut ..................................................................................................................... 2 2
15 449022017 Lockwasher ....................................................................................................... 2 2
16 580037488 Spacer ............................................................................................................... 2 2
17 580015804 Gasket ............................................................................................................... 1 1
18 580056381 Lock Nut ............................................................................................................ 6 6
19 580019850 Catalytic Converter ............................................................................................ 1 1
20 580056436 Gasket ............................................................................................................... 1 1
21 580045068 Gasket ............................................................................................................... 1 ..
22 a 580067889 Cover (Manifold) ................................................................................................ 1 1
23 a 580037179 Capscrew........................................................................................................... 1 1
24 580012728 Plug Assembly................................................................................................... 1 ..
24 580030554 Ring (Copper)................................................................................................ 1 ..
24 580030555 Plug ............................................................................................................... 1 ..
25 a 580067886 Exhaust Wrap .................................................................................................... 1 1
26 a 580067888 Exhaust Wrap .................................................................................................... 1 1
27 b 580044152 Exhaust Pipe ..................................................................................................... 1 ..
27 c 580078094 Exhaust Pipe ..................................................................................................... 1 ..
28 580027572 Nut ..................................................................................................................... 2 2
29 580039142 Bracket .............................................................................................................. 1 1
30 580058890 Exhaust Pipe ..................................................................................................... 1 1

FOOTNOTES:
a Paper Industry Applications
b ⇒ S/N B875B08651D
c S/N B875B08652D ⇒

3-5
P17936 12-06

EXHAUST SYSTEM
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(PENDING PER ECN 104248⇒)

EXHAUST SYSTEMMAZDA 2.0L AND 2.2LGASOLINE AND LPGPENDING PER ECN 104248⇒

3-6
P17936 12-06

EXHAUST SYSTEM
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(PENDING PER ECN 104248⇒)

KEY:
A: With Catalytic Converter
B: For Vehicles With Safety Option

QTY
ITEM PART NO. DESCRIPTION A B

1 921761300 Cover ................................................................................................................. 1 1


2 580078351 Tail Pipe ............................................................................................................. 1 1
3 580030970 Capscrew........................................................................................................... 3 3
4 449021006 Washer .............................................................................................................. 3 3
5 580063287 Cover ................................................................................................................. 1 1
6 057092500 Clamp ................................................................................................................ 2 2
7 580039844 Exhaust Pipe ..................................................................................................... 1 1
8 580041116 Muffler ............................................................................................................... 1 ..
8 580036820 Muffler ............................................................................................................... .. 1
9 580037328 Isolator............................................................................................................... 2 2
10 580030968 Capscrew........................................................................................................... 2 2
11 580037329 Washer .............................................................................................................. 4 4
12 580039566 Washer .............................................................................................................. 1 1
13 580073413 Exhaust Pipe ..................................................................................................... 1 1
14 580020060 Nut ..................................................................................................................... 2 2
15 449022017 Lockwasher ....................................................................................................... 2 2
16 580077713 Spacer ............................................................................................................... 2 2
17 580015804 Gasket ............................................................................................................... 1 1
18 580056381 Lock Nut ............................................................................................................ 6 6
19 580019850 Catalytic Converter ............................................................................................ 1 1
20 580056436 Gasket ............................................................................................................... 2 2
21 580045068 Gasket ............................................................................................................... 1 1
22 a 580067889 Cover (Manifold) ................................................................................................ 1 1
23 a 580037179 Capscrew........................................................................................................... 1 1
24 580012728 Plug Assembly................................................................................................... 1 1
24 580030554 Ring (Copper)................................................................................................ 1 1
24 580030555 Plug ............................................................................................................... 1 1
25 a 580067886 Exhaust Wrap .................................................................................................... 1 1
26 a 580067888 Exhaust Wrap .................................................................................................... 1 1
27 580078094 Exhaust Pipe ..................................................................................................... 1 1
28 580027572 Nut ..................................................................................................................... 2 2
29 580039142 Bracket .............................................................................................................. 1 1
30 580058890 Exhaust Pipe ..................................................................................................... 1 1
31 504226218 Lubricant............................................................................................................ AR AR
32 580049758 Fastener ............................................................................................................ 1 1

FOOTNOTES:
a Paper Industry Applications

3-7
P16252 03-05

EXHAUST SYSTEM
(YANMAR 2.6 AND 3.3L) (DIESEL)

EXHAUST SYSTEMYANMAR 2.6 AND 3.3LDIESEL

3-8
P16252 03-05

EXHAUST SYSTEM
(YANMAR 2.6 AND 3.3L) (DIESEL)

KEY:
A: With Catalytic Converter
B: Without Catalytic Converter

QTY
ITEM PART NO. DESCRIPTION A B

1 921761300 Cover ................................................................................................................. 1 1


2 580065305 Tail Pipe ............................................................................................................. 1 1
3 504240785 Fastener ............................................................................................................ 3 3
4 580030970 Capscrew........................................................................................................... 3 3
5 449021006 Washer .............................................................................................................. 3 3
6 057092500 Clamp ................................................................................................................ 3 3
7 524184112 Cover ................................................................................................................. 1 1
8 580052001 Exhaust Pipe (Overhead) .................................................................................. 1 1
9 580058368 Exhaust Pipe (Counterweight)........................................................................... 1 1
9 a 580070722 Exhaust Pipe (Diffuser)...................................................................................... 1 1
10 580058962 Exhaust Pipe ..................................................................................................... 1 ..
10 580058966 Exhaust Pipe (Not Illustrated)............................................................................ .. 1
11 580062191 Purifier (Exhaust)............................................................................................... 1 ..
12 580063937 Clamp............................................................................................................ 2 ..
13 580063938 Sock (Fiberglass) .......................................................................................... 1 ..
14 580058968 Exhaust Pipe ..................................................................................................... 1 ..
15 580039568 Gasket ............................................................................................................... 1 1
16 580056381 Lock Nut ............................................................................................................ 4 4
17 580037329 Washer .............................................................................................................. 4 4
18 580037328 Isolator............................................................................................................... 2 2
19 580058664 Muffler (Exhaust) ............................................................................................... 1 1
20 580039566 Washer .............................................................................................................. 2 2
21 580037488 Spacer ............................................................................................................... 2 2
22 580030968 Capscrew........................................................................................................... 2 2
23 580067883 Exhaust Wrap .................................................................................................... 1 1
24 580067885 Exhaust Wrap .................................................................................................... 1 1
25 580067884 Exhaust Wrap .................................................................................................... 1 1
26 580055020 Exhaust Wrap (Flex Joint) ................................................................................. 1 1

FOOTNOTES:
a Used with Saftey Option

3-9
NOTES

3-10
SECTION 4

4 COOLING SYSTEM

4 COOLING SYSTEM
CONTENTS

SECTION 4
COOLING SYSTEM

DESCRIPTION PAGE

COOLING MANIFOLD AND ATTACHING PARTS


GM 2.4L
GASOLINE AND LPG ................................................................................................................................. 4-18
COOLING SYSTEM
GM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATOR
WITH EXTERNAL OIL COOLER ................................................................................................................ 4-14
WITH INTERNAL OIL COOLER ................................................................................................................. 4-16
MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SERPENTINE RADIATOR
BASIC POWERSHIFT TRANSMISSION
PENDING PER ECN 10402518⇒............................................................................................................. 4-4
⇒PENDING PER ECN 10402518............................................................................................................. 4-2
MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR
BASIC POWERSHIFT TRANSMISSION
PENDING PER ECN 10402518⇒............................................................................................................. 4-8
⇒PENDING PER ECN 10402518............................................................................................................. 4-6
ELECTRONIC CONTROL TRANSMISSION, WITH INTERNAL OIL COOLER
⇒PENDING PER ECN 10402518........................................................................................................... 4-10
ELECTRONIC TRANSMISSION, EXTERNAL OIL COOLER, OR WET BRAKE
PENDING PER ECN 10402518⇒........................................................................................................... 4-12
YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR
WITH EXTERNAL OIL COOLER ................................................................................................................ 4-22
WITH INTERNAL OIL COOLER ................................................................................................................. 4-20

4-1
P16232 03-05

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SERPENTINE RADIATOR)
(BASIC POWERSHIFT TRANSMISSION)
(⇒PENDING PER ECN 10402518)
COOLING SYSTEMMAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SERPENTINE RADIATORBASIC POWERSHIFT TRANSMISSION⇒PENDING PER ECN 10402518

4-2
P16232 03-05

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SERPENTINE RADIATOR)
(BASIC POWERSHIFT TRANSMISSION)
(⇒PENDING PER ECN 10402518)

ITEM PART NO. DESCRIPTION QTY

1 580035647 Radiator Assembly .................................................................................................... 1


2 580036680 Drain Plug ............................................................................................................ 1
3 505972563 Cap....................................................................................................................... 1
4 580060037 Shroud ....................................................................................................................... 1
5 580040177 Clip Nut...................................................................................................................... 2
6 940004903 Washer ...................................................................................................................... 2
7 449007005 Screw......................................................................................................................... 2
8 505972572 Clip ............................................................................................................................ 2
9 580058777 Bracket (Radiator) ..................................................................................................... 1
10 580044860 Insert ......................................................................................................................... 4
11 580056815 Capscrew................................................................................................................... 4
12 580037325 Isolator....................................................................................................................... 4
13 580051538 Shield (Exhaust) ........................................................................................................ 1
14 a 580068952 Hose (Upper) ............................................................................................................. 1
14 b 580068537 Hose (Upper) ............................................................................................................. 1
15 580051202 Hose (Lower) ............................................................................................................. 1
16 580039902 Clamp ........................................................................................................................ 1
17 580036690 Clamp ........................................................................................................................ 3
18 580045050 Screen ....................................................................................................................... 1
19 900001226 Reservoir ................................................................................................................... 1
20 580002885 Outlet Assembly ........................................................................................................ 1
20 900003260 Bushing ................................................................................................................ 1
20 900001230 Outlet (Reservoir)................................................................................................. 1
20 900001231 Cap....................................................................................................................... 1
20 580003199 Hose..................................................................................................................... 1
21 580052278 Hose .......................................................................................................................... 1
22 505966595 Clamp ........................................................................................................................ 2
23 580038194 Bracket ...................................................................................................................... 1
24 580047714 Capscrew................................................................................................................... 2
25 580026621 Clip Nut...................................................................................................................... 2
26 580038312 Sensor (Low Coolant Level) ...................................................................................... 1
27 c 501884906 Plug ........................................................................................................................... 1

FOOTNOTES:
a Gasoline Engines Only
b LPG Engines Only
c Without Low Coolant Level Sensor

4-3
P17622 12-06

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SERPENTINE RADIATOR)
(BASIC POWERSHIFT TRANSMISSION)
(PENDING PER ECN 10402518⇒)
COOLING SYSTEMMAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SERPENTINE RADIATORBASIC POWERSHIFT TRANSMISSIONPENDING PER ECN 10402518⇒

4-4
P17622 12-06

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SERPENTINE RADIATOR)
(BASIC POWERSHIFT TRANSMISSION)
(PENDING PER ECN 10402518⇒)

ITEM PART NO. DESCRIPTION QTY

1 580035647 Radiator Assembly .................................................................................................... 1


2 580036680 Drain Plug ............................................................................................................ 1
3 505972563 Cap....................................................................................................................... 1
4 580060037 Shroud ....................................................................................................................... 1
5 580040177 Clip Nut...................................................................................................................... 2
6 940004903 Washer ...................................................................................................................... 2
7 449007005 Screw......................................................................................................................... 2
8 505972572 Clip ............................................................................................................................ 2
9 580058777 Bracket (Radiator) ..................................................................................................... 1
10 580044860 Insert ......................................................................................................................... 4
11 580056815 Capscrew................................................................................................................... 4
12 580037325 Isolator....................................................................................................................... 4
13 580051538 Shield (Exhaust) ........................................................................................................ 1
14 a 580068952 Hose (Upper) ............................................................................................................. 1
14 b 580068537 Hose (Upper) ............................................................................................................. 1
15 d 580051202 Hose (Lower) ............................................................................................................. 1
15 e 580072242 Hose (Lower) ............................................................................................................. 1
16 502056903 Clamp ........................................................................................................................ 4
17 580038312 Sensor (Low Coolant Level) ...................................................................................... 1
17 c 501884906 Plug ........................................................................................................................... 1
17 505970592 Sealant ...................................................................................................................... AR
18 580045050 Screen ....................................................................................................................... 1
19 580072687 Reservoir ................................................................................................................... 1
20 580002885 Outlet Assembly ........................................................................................................ 1
20 900003260 Bushing ................................................................................................................ 1
20 900001230 Outlet (Reservoir)................................................................................................. 1
20 900001231 Cap....................................................................................................................... 1
20 580003199 Hose..................................................................................................................... 1
21 580052278 Hose .......................................................................................................................... 1
22 505966595 Clamp ........................................................................................................................ 2

FOOTNOTES:
a Gasoline Engines Only
b LPG Engines Only
c Without Low Coolant Level Sensor
d ⇒ PENDING PER ECN 104248
e PENDING PER ECN 104248 ⇒

4-5
P16233 03-05

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(BASIC POWERSHIFT TRANSMISSION)
(⇒PENDING PER ECN 10402518)
COOLING SYSTEMMAZDA 2.0L AND 2.2L, GASOLINE A ND LPG, SQUARE WAVE RADIATORBASIC POWERSHIFT TRANSMISSION⇒PENDING PER ECN 10402518

4-6
P16233 03-05

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(BASIC POWERSHIFT TRANSMISSION)
(⇒PENDING PER ECN 10402518)

ITEM PART NO. DESCRIPTION QTY

1 580037274 Radiator Assembly .................................................................................................... 1


1 580052550 Draincock (With Thread Wrap)............................................................................. 1
2 505972563 Cap ............................................................................................................................ 1
3 580051358 Shroud ....................................................................................................................... 1
4 580040177 Clip Nut...................................................................................................................... 2
5 940004903 Washer ...................................................................................................................... 2
6 449007005 Screw......................................................................................................................... 2
7 505972572 Clip ............................................................................................................................ 2
8 580058776 Bracket (Radiator) ..................................................................................................... 1
9 580044860 Insert ......................................................................................................................... 4
10 580056815 Capscrew................................................................................................................... 4
11 580037325 Isolator....................................................................................................................... 4
12 580051538 Shield (Exhaust) ........................................................................................................ 1
13 580045050 Screen ....................................................................................................................... 1
14 580038312 Sensor (Low Coolant Level) ...................................................................................... 1
15 b 501884906 Plug ........................................................................................................................... 1
16 900001226 Reservoir ................................................................................................................... 1
17 580002885 Outlet Assembly ........................................................................................................ 1
17 900001230 Outlet (Reservoir)................................................................................................. 1
17 900001231 Cap....................................................................................................................... 1
17 900003260 Bushing ................................................................................................................ 1
17 580003199 Hose..................................................................................................................... 1
18 580052278 Hose .......................................................................................................................... 1
19 505966595 Clamp ........................................................................................................................ 2
20 580038194 Bracket ...................................................................................................................... 1
21 580047714 Capscrew................................................................................................................... 2
22 580026621 Clip Nut...................................................................................................................... 2
23 a 580068952 Hose (Upper) (Gasoline) ........................................................................................... 1
23 580068537 Hose (Upper) (LPG) .................................................................................................. 1
24 580051202 Hose (Lower) ............................................................................................................. 1
25 580039902 Clamp ........................................................................................................................ 1
26 580036690 Clamp ........................................................................................................................ 3

FOOTNOTES:
a Not Illustrated
b Without Low Coolant Level Sensor

4-7
P17623 12-06

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(BASIC POWERSHIFT TRANSMISSION)
(PENDING PER ECN 10402518⇒)
COOLING SYSTEMMAZDA 2.0L AND 2.2L, GASOLINE A ND LPG, SQUARE WAVE RADIATORBASIC POWERSHIFT TRANSMISSIONPENDING PER ECN 10402518⇒

4-8
P17623 12-06

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(BASIC POWERSHIFT TRANSMISSION)
(PENDING PER ECN 10402518⇒)

ITEM PART NO. DESCRIPTION QTY

1 580037274 Radiator Assembly .................................................................................................... 1


1 580052550 Draincock (With Thread Wrap)............................................................................. 1
2 505972563 Cap ............................................................................................................................ 1
3 580051358 Shroud ....................................................................................................................... 1
4 580040177 Clip Nut...................................................................................................................... 2
5 940004903 Washer ...................................................................................................................... 2
6 449007005 Screw......................................................................................................................... 2
7 505972572 Clip ............................................................................................................................ 2
8 580058776 Bracket (Radiator) ..................................................................................................... 1
9 580044860 Insert ......................................................................................................................... 4
10 580056815 Capscrew................................................................................................................... 4
11 580037325 Isolator....................................................................................................................... 4
12 580051538 Shield (Exhaust) ........................................................................................................ 1
13 580045050 Screen ....................................................................................................................... 1
14 580038312 Sensor (Low Coolant Level) ...................................................................................... 1
14 a 501884906 Plug ........................................................................................................................... 1
14 505970592 Sealant ...................................................................................................................... AR
15 502056903 Clamp ........................................................................................................................ 4
16 580072687 Reservoir ................................................................................................................... 1
17 580002885 Outlet Assembly ........................................................................................................ 1
17 900001230 Outlet (Reservoir)................................................................................................. 1
17 900001231 Cap....................................................................................................................... 1
17 900003260 Bushing ................................................................................................................ 1
17 580003199 Hose..................................................................................................................... 1
18 580052278 Hose .......................................................................................................................... 1
19 505966595 Clamp ........................................................................................................................ 2
20 580068952 Hose (Upper) (Gasoline) ........................................................................................... 1
20 580068537 Hose (Upper) (LPG) .................................................................................................. 1
21 b 580051202 Hose (Lower) ............................................................................................................. 1
21 c 580072242 Hose (Lower) ............................................................................................................. 1

FOOTNOTES:
a Without Low Coolant Level Sensor
b ⇒ PENDING PER ECN 104248
c PENDING PER ECN 104248 ⇒

4-9
P16234 04-05

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(ELECTRONIC CONTROL TRANSMISSION, WITH INTERNAL OIL COOLER)
(⇒PENDING PER ECN 10402518)
COOLING SYSTEMMAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATORELECTRONIC CONTROL TRANSMISSION, WITH IN TERNAL OIL COOLER⇒ PENDING PER ECN 10402518

4-10
P16234 04-05

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(ELECTRONIC CONTROL TRANSMISSION, WITH INTERNAL OIL COOLER)
(⇒PENDING PER ECN 10402518)

ITEM PART NO. DESCRIPTION QTY

1 580053185 Radiator Assembly .................................................................................................... 1


1 580052550 Draincock (With Thread Wrap)............................................................................. 1
1 .. . . . Capscrew ............................................................................................................. 8
2 505972563 Cap ............................................................................................................................ 1
3 580060377 Shroud ....................................................................................................................... 1
4 580040177 Clip Nut...................................................................................................................... 2
5 940004903 Washer ...................................................................................................................... 2
6 449007005 Screw......................................................................................................................... 2
7 580046304 Clip ............................................................................................................................ 2
8 580057730 Bracket (Radiator) ..................................................................................................... 1
9 580044860 Insert ......................................................................................................................... 4
10 580056815 Capscrew................................................................................................................... 4
11 580037325 Isolator....................................................................................................................... 4
12 580051539 Shield (Exhaust) ........................................................................................................ 1
13 580068538 Hose (Upper) (LPG) .................................................................................................. 1
13 a 580068951 Hose (Upper) (Gasoline) ........................................................................................... 1
14 580051206 Hose (Lower) ............................................................................................................. 1
15 580039902 Clamp ........................................................................................................................ 1
16 580036690 Clamp ........................................................................................................................ 3
17 580056631 Screen ....................................................................................................................... 1
18 900001226 Reservoir ................................................................................................................... 1
19 580002885 Outlet Assembly ........................................................................................................ 1
19 900003260 Bushing ................................................................................................................ 1
19 900001230 Outlet (Reservoir)................................................................................................. 1
19 900001231 Cap....................................................................................................................... 1
19 580003199 Hose..................................................................................................................... 1
20 580052278 Hose .......................................................................................................................... 1
21 505966595 Clamp ........................................................................................................................ 2
22 580038194 Bracket ...................................................................................................................... 1
23 580047714 Capscrew................................................................................................................... 2
24 580026621 Clip Nut...................................................................................................................... 2
25 580038312 Sensor (Low Coolant Level) ...................................................................................... 1
26 b 501884906 Plug ........................................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b Without Low Coolant Level Sensor

4-11
P17624 12-06

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(ELECTRONIC TRANSMISSION, EXTERNAL OIL COOLER, OR WET BRAKE)
(PENDING PER ECN 10402518⇒)
COOLING SYSTEMMAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATORELECTRONIC T RANSMISSION, EXT ERNAL OIL COOLER, OR WET BRAKEPENDING PER ECN 10402518⇒

4-12
P17624 12-06

COOLING SYSTEM
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(ELECTRONIC TRANSMISSION, EXTERNAL OIL COOLER, OR WET BRAKE)
(PENDING PER ECN 10402518⇒)

ITEM PART NO. DESCRIPTION QTY

1 580057495 Radiator Assembly .................................................................................................... 1


1 580061780 Radiator................................................................................................................ 1
1 580061781 Oil Cooler ............................................................................................................. 1
1 580061782 Washer ................................................................................................................. 4
1 580061783 Screw ................................................................................................................... 4
2 505972563 Cap ............................................................................................................................ 1
3 580056629 Shroud ....................................................................................................................... 1
4 580040177 Clip Nut...................................................................................................................... 2
5 940004903 Washer ...................................................................................................................... 2
6 449007005 Screw......................................................................................................................... 2
7 580046304 Clip ............................................................................................................................ 2
8 580058776 Bracket (Radiator) ..................................................................................................... 1
9 580044860 Insert ......................................................................................................................... 4
10 580056815 Capscrew................................................................................................................... 4
11 580037325 Isolator....................................................................................................................... 4
12 580051538 Shield (Exhaust) ........................................................................................................ 1
13 580068951 Hose (Upper) (Gasoline) ........................................................................................... 1
13 580068538 Hose (Upper) (LPG) .................................................................................................. 1
14 b 580051206 Hose (Lower) ............................................................................................................. 1
14 c 580072243 Hose (Lower) ............................................................................................................. 1
15 502056903 Clamp ........................................................................................................................ 4
16 580038312 Sensor (Low Coolant Level) ...................................................................................... 1
16 a 501884906 Plug ........................................................................................................................... 1
16 505970592 Sealant ...................................................................................................................... AR
17 580056631 Screen ....................................................................................................................... 1
18 580072687 Reservoir ................................................................................................................... 1
19 580002885 Outlet Assembly ........................................................................................................ 1
19 900003260 Bushing ................................................................................................................ 1
19 900001230 Outlet (Reservoir)................................................................................................. 1
19 900001231 Cap....................................................................................................................... 1
19 580003199 Hose..................................................................................................................... 1
20 580052278 Hose .......................................................................................................................... 1
21 505966595 Clamp ........................................................................................................................ 2

FOOTNOTES:
a Without Low Coolant Sensor
b ⇒ PENDING PER ECN 104248
c PENDING PER ECN 104248 ⇒

4-13
P16231 03-05

COOLING SYSTEM
(GM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(WITH EXTERNAL OIL COOLER)

COOLING SYSTEMGM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATORWITH EXTERNAL OIL COOLER

4-14
P16231 03-05

COOLING SYSTEM
(GM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(WITH EXTERNAL OIL COOLER)

ITEM PART NO. DESCRIPTION QTY

1 580072766 Radiator Assembly (2-Row)....................................................................................... 1


1 580051176 Radiator Assembly (3 Wave) ..................................................................................... 1
1 580052550 Draincock (With Thread Wrap)............................................................................. 1
1 580061784 Radiator................................................................................................................ 1
1 580061781 Oil Cooler ............................................................................................................. 1
1 580061782 Washer ................................................................................................................. 4
1 580061783 Screw ................................................................................................................... 4
1 580063939 Draincock ............................................................................................................. 1
2 505972563 Cap ............................................................................................................................ 1
3 580068588 Hose (Upper) ............................................................................................................. 1
4 580051537 Hose (Lower) ............................................................................................................. 1
5 580036690 Clamp ........................................................................................................................ 1
6 580039905 Clamp ........................................................................................................................ 3
7 580058363 Shroud ....................................................................................................................... 1
8 580040177 Clip Nut...................................................................................................................... 2
9 940004903 Washer ...................................................................................................................... 2
10 449007005 Screw......................................................................................................................... 2
11 580046304 Clip ............................................................................................................................ 2
12 580066342 Bracket ...................................................................................................................... 1
13 580044860 Insert ......................................................................................................................... 4
14 580056815 Capscrew................................................................................................................... 4
15 580037325 Isolator....................................................................................................................... 4
16 580051539 Shield (Exhaust) ........................................................................................................ 1
17 900001226 Reservoir ................................................................................................................... 1
18 580002885 Outlet Assembly ........................................................................................................ 1
18 900003260 Bushing ................................................................................................................ 1
18 900001230 Outlet (Reservoir)................................................................................................. 1
18 900001231 Cap....................................................................................................................... 1
18 580003199 Hose..................................................................................................................... 1
19 580052278 Hose .......................................................................................................................... 1
20 505966595 Clamp ........................................................................................................................ 2
21 580038194 Bracket ...................................................................................................................... 1
22 580047714 Capscrew................................................................................................................... 2
23 580026621 Clip Nut...................................................................................................................... 2
24 580056631 Screen ....................................................................................................................... 1
25 580038312 Sensor (Low Coolant Level) ...................................................................................... 1
26 a 501884906 Plug ........................................................................................................................... 1
26 a 056363300 O-Ring.................................................................................................................. 1

FOOTNOTES:
a Without Low Coolant Level Sensor

4-15
P16235 03-05

COOLING SYSTEM
(GM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(WITH INTERNAL OIL COOLER)

COOLING SYSTEMGM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATORWITH INTERNAL OIL COOLER

4-16
P16235 03-05

COOLING SYSTEM
(GM 2.4L, GASOLINE AND LPG, SQUARE WAVE RADIATOR)
(WITH INTERNAL OIL COOLER)

ITEM PART NO. DESCRIPTION QTY

1 580057500 Radiator Assembly .................................................................................................... 1


1 580072766 Radiator Assembly (2-Row)....................................................................................... 1
2 505972563 Cap ............................................................................................................................ 1
3 580068587 Hose (Upper) ............................................................................................................. 1
4 e 580051189 Hose (Lower) ............................................................................................................. 1
5 f 580069000 Hose (Lower) ............................................................................................................. 4
6 580070888 Shroud ....................................................................................................................... 1
7 580040177 Clip Nut...................................................................................................................... 2
8 940004903 Washer ...................................................................................................................... 2
9 449007005 Screw......................................................................................................................... 2
10 505972572 Clip ............................................................................................................................ 2
11 580057730 Bracket (Radiator) ..................................................................................................... 1
12 580044860 Insert ......................................................................................................................... 4
13 580056815 Capscrew................................................................................................................... 4
14 580037325 Isolator....................................................................................................................... 4
15 580051539 Shield (Exhaust) ........................................................................................................ 1
16 900001226 Reservoir ................................................................................................................... 1
17 580002885 Outlet Assembly ........................................................................................................ 1
17 900003260 Bushing ................................................................................................................ 1
17 900001230 Outlet (Reservoir)................................................................................................. 1
17 900001231 Cap....................................................................................................................... 1
17 580003199 Hose..................................................................................................................... 1
18 580052278 Hose .......................................................................................................................... 1
19 505966595 Clamp ........................................................................................................................ 2
20 580038194 Bracket ...................................................................................................................... 1
21 580047714 Capscrew................................................................................................................... 2
22 580026621 Clip Nut...................................................................................................................... 2
23 c 580056631 Screen ....................................................................................................................... 1
23 b 580045050 Screen ....................................................................................................................... 1
23 a 580071963 Screen ....................................................................................................................... 1
24 580038312 Sensor (Low Coolant Level) ...................................................................................... 1
25 d 501884906 Plug ........................................................................................................................... 1

FOOTNOTES:
a 2.6L and 3.3L with any transmission
b 2.6L with Basic Transmission
c 3.3L with Basic Transmission
d Without Low Coolant Level Sensor
e ⇒ S/N B875BO5275D
f S/N B875BO5276D ⇒

4-17
P16230 03-05

COOLING MANIFOLD AND ATTACHING PARTS


(GM 2.4L) (GASOLINE AND LPG)

COOLING MANIFOLD AND ATTACHING PARTSGM 2.4LGASOLINE AND L PG

4-18
P16230 03-05

COOLING MANIFOLD AND ATTACHING PARTS


(GM 2.4L) (GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580035761 Bracket ................................................................................................................. 1


2 580047204 Manifold................................................................................................................ 1
3 580037163 Hose (Coolant) ..................................................................................................... 2
4 580039914 Clamp................................................................................................................... 2
5 580049222 Valve..................................................................................................................... 1
6 505970592 Sealant ................................................................................................................. AR
7 580039892 Clamp................................................................................................................... 2
8 580036690 Clamp................................................................................................................... 1
9 580035816 Hose (Radiator).................................................................................................... 1
10 580039905 Clamp................................................................................................................... 1
11 580047714 Capscrew ............................................................................................................. 2
12 580039900 Capscrew ............................................................................................................. 2

4-19
P17369 05-06

COOLING SYSTEM
(YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR)
(WITH INTERNAL OIL COOLER)

COOLING SYSTEMYANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATORWITH INTERNAL OIL COOL ER

4-20
P17369 05-06

COOLING SYSTEM
(YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR)
(WITH INTERNAL OIL COOLER)

ITEM PART NO. DESCRIPTION QTY

1 580057500 Radiator Assembly .................................................................................................... 1


1 580072766 Radiator Assembly (2-Row)....................................................................................... 1
2 505972563 Cap ............................................................................................................................ 1
3 580068588 Hose (Upper) ............................................................................................................. 1
4 580051191 Hose (Lower) ............................................................................................................. 1
5 580039905 Clamp ........................................................................................................................ 3
6 e 580065932 Shroud ....................................................................................................................... 1
6 f 580069714 Shroud ....................................................................................................................... 1
7 580040177 Clip Nut...................................................................................................................... 2
8 940004903 Washer ...................................................................................................................... 2
9 449007005 Screw......................................................................................................................... 2
10 505972572 Clip ............................................................................................................................ 2
11 580058776 Bracket (Radiator) ..................................................................................................... 1
12 580044860 Insert ......................................................................................................................... 4
13 580056815 Capscrew................................................................................................................... 4
14 580037325 Isolator....................................................................................................................... 4
15 580051539 Shield (Exhaust) ........................................................................................................ 1
16 900001226 Reservoir ................................................................................................................... 1
17 580002885 Outlet Assembly ........................................................................................................ 1
17 900003260 Bushing ................................................................................................................ 1
17 900001230 Outlet (Reservoir)................................................................................................. 1
17 900001231 Cap....................................................................................................................... 1
17 580003199 Hose..................................................................................................................... 1
18 580052278 Hose .......................................................................................................................... 1
19 505966595 Clamp ........................................................................................................................ 2
20 580038194 Bracket ...................................................................................................................... 1
21 580047714 Capscrew................................................................................................................... 2
22 580026621 Clip Nut...................................................................................................................... 2
23 c 580056631 Screen ....................................................................................................................... 1
23 b 580045050 Screen ....................................................................................................................... 1
23 af 580071963 Screen ....................................................................................................................... 1
24 580038312 Sensor (Low Coolant Level) ...................................................................................... 1
25 d 501884906 Plug ........................................................................................................................... 1
26 580036690 Clamp ........................................................................................................................ 1

FOOTNOTES:
a 2.6L and 3.3L
b 2.6L with Basic Transmission
c 3.3L with Basic Transmission
d Without Low Coolant Level Sensor
e ⇒ S/N B875BO5448D
f S/N B875BO5449D ⇒

4-21
P16236 03-05

COOLING SYSTEM
(YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR)
(WITH EXTERNAL OIL COOLER)

COOLING SYSTEMYANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATORWITH EXTERNAL OIL COOLER

4-22
P16236 03-05

COOLING SYSTEM
(YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR)
(WITH EXTERNAL OIL COOLER)

ITEM PART NO. DESCRIPTION QTY

1 580072766 Radiator Assembly (2-Row)....................................................................................... 1


1 580051176 Radiator Assembly (3 Wave) ..................................................................................... 1
1 580052550 Draincock (With Thread Wrap) .................................................................................. 1
1 580061784 Radiator................................................................................................................ 1
1 580061781 Oil Cooler ............................................................................................................. 1
1 580061782 Washer ................................................................................................................. 4
1 580061783 Screw ................................................................................................................... 4
1 580063939 Draincock ............................................................................................................. 1
2 505972563 Cap ............................................................................................................................ 1
3 580068588 Hose (Upper) ............................................................................................................. 1
4 580051537 Hose (Lower) ............................................................................................................. 1
5 580039905 Clamp ........................................................................................................................ 4
6 e 580065932 Shroud ....................................................................................................................... 1
6 f 580069714 Shroud ....................................................................................................................... 1
7 580040177 Clip Nut...................................................................................................................... 2
8 940004903 Washer ...................................................................................................................... 2
9 449007005 Screw......................................................................................................................... 2
10 580046304 Clip ............................................................................................................................ 2
11 580057730 Bracket (Radiator) ..................................................................................................... 1
12 580044860 Insert ......................................................................................................................... 4
13 580056815 Capscrew................................................................................................................... 4
14 580037325 Isolator....................................................................................................................... 4
15 580051539 Shield (Exhaust) ........................................................................................................ 1
16 900001226 Reservoir ................................................................................................................... 1
17 580002885 Outlet Assembly ........................................................................................................ 1
17 900003260 Bushing ................................................................................................................ 1
17 900001230 Outlet (Reservoir)................................................................................................. 1
17 900001231 Cap....................................................................................................................... 1
17 580003199 Hose..................................................................................................................... 1
18 580052278 Hose .......................................................................................................................... 1
19 505966595 Clamp ........................................................................................................................ 2
20 580038194 Bracket ...................................................................................................................... 1
21 580047714 Capscrew................................................................................................................... 2
22 580026621 Clip Nut...................................................................................................................... 2
23 c 580056631 Screen ....................................................................................................................... 1
23 b 580045050 Screen ....................................................................................................................... 1
23 f 580071963 Screen ....................................................................................................................... 1
24 580038312 Sensor (Low Coolant Level) ...................................................................................... 1
25 d 501884906 Plug ........................................................................................................................... 1

FOOTNOTES:
a 2.6L and 3.3L
b 2.6L with Basis Transmission
c 3.3L with Basis Transmission
d Without Low Coolant Level Sensor
e ⇒ S/N B875B05448D
f S/N B875B05449D ⇒

4-23
NOTES

4-24
SECTION 5

5 FUEL SYSTEM

5 FUEL SYSTEM
CONTENTS

SECTION 5
FUEL SYSTEM

DESCRIPTION PAGE

AIR INTAKE SYSTEM


AIR FILTER ASSEMBLY ................................................................................................................................. 5-66
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-28
GM 2.4L GASOLINE AND LPG ........................................................................................................................ 5-4
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-36
MAZDA 2.0L AND 2.2L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 5-16
MAZDA 2.0L AND 2.2L LPG
⇒PENDING PER ECN 104248 .................................................................................................................. 5-22
PRE-CLEANER AND DUCT........................................................................................................................... 5-64
YANMAR 2.6 AND 3.3L
DIESEL
⇒PENDING PER ECN 10402532........................................................................................................... 5-60
YANMAR 2.6L AND 3.3L, DIESEL
PENDING PER ECN 10402532⇒ .............................................................................................................. 5-62
DIRECTIONAL CONTROL PEDAL ASSEMBLY ................................................................................................ 5-80
ELECTRONIC PRESSURE REGULATOR ASSEMBLY
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-44
ELECTRONIC PRESSURE REGULATOR KIT
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-46
FUEL FILTER AND WATER SEPARATOR
YANMAR 2.6L AND 3.3L
DIESEL........................................................................................................................................................ 5-70
FUEL INJECTION SYSTEM
YANMAR 2.6L AND 3.3L
DIESEL........................................................................................................................................................ 5-72
FUEL PUMP AND ATTACHING PARTS
MAZDA 2.0L AND 2.2L/GM 2.4L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 5-20
FUEL PUMP AND SENDER
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-32
FUEL REGULATOR
LPG
GM 2.4L....................................................................................................................................................... 5-12
FUEL SUPPLY SYSTEM

5-1
CONTENTS

DESCRIPTION PAGE

GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-30
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-38
FUEL SYSTEM
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-34
GM 2.4L
GASOLINE .................................................................................................................................................... 5-6
LPG ............................................................................................................................................................. 5-10
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-40
MAZDA 2.0L AND 2.2L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 5-18
LPG
⇒PENDING PER ECN 104248............................................................................................................... 5-24
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 5-68
FUEL SYSTEM HOSES AND ATTACHING PARTS
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-48
LPG BRACKET ASSEMBLY
EZ-TANK ......................................................................................................................................................... 5-50
SWING OUT BRACKET ................................................................................................................................. 5-54
MIXER AND THROTTLE BODY ASSEMBLY
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-41
THROTTLE BODY AND ATTACHING PARTS
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 5-35
GM 2.4L
GASOLINE .................................................................................................................................................... 5-8
LPG ............................................................................................................................................................. 5-14
THROTTLE CABLE ASSEMBLY
MAZDA 2.0L AND 2.2L
GASOLINE .................................................................................................................................................. 5-56
LPG ............................................................................................................................................................. 5-58
YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 5-74
THROTTLE PEDAL AND ATTACHING PARTS .................................................................................................. 5-78
THROTTLE POSITION SENSOR AND ATTACHING PARTS ............................................................................ 5-76

5-2
NOTES

5-3
P16273 03-05

AIR INTAKE SYSTEM


(GM 2.4L GASOLINE AND LPG)

AIR INTAKE SYSTEMGM 2.4L GASOLINE AND LPG

5-4
P16273 03-05

AIR INTAKE SYSTEM


(GM 2.4L GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580037049 Pre-Cleaner ............................................................................................................... 1


2 580052432 Air Duct...................................................................................................................... 1
3 580055561 Elbow......................................................................................................................... 1
4 580055562 Retainer ..................................................................................................................... 1
5 580042932 Grommet.................................................................................................................... 1
6 580039892 Clamp ........................................................................................................................ 1
7 580038056 Hose .......................................................................................................................... 1
8 580007558 Clamp ........................................................................................................................ 1
9 580044022 Hose .......................................................................................................................... 1
10 505970524 Clamp ........................................................................................................................ 5
11 580044860 Insert ......................................................................................................................... 3
12 449004091 Screw......................................................................................................................... 2
13 580056815 Capscrew................................................................................................................... 3
14 580056321 Bracket ...................................................................................................................... 1
15 580043163 Air Cleaner Assembly (GM2.4L) (☞ P16270) .......................................................... 1
16 580056824 Strap .......................................................................................................................... 1
17 500051225 Elbow......................................................................................................................... 1
18 580051778 Silencer ..................................................................................................................... 1
19 580051782 Hose .......................................................................................................................... 1
20 580000180 Clamp ........................................................................................................................ 1
21 932728908 Capscrew................................................................................................................... 2
22 580029990 Washer ...................................................................................................................... 2
23 580048576 Grill ............................................................................................................................ 1
24 580041704 Insert ......................................................................................................................... 2
25 580037160 Sensor (Air Flow Restriction)..................................................................................... 1

5-5
P16275 03-05

FUEL SYSTEM
(GM 2.4L) (GASOLINE)

FUEL SYSTEMGM 2.4L GASOLINE

5-6
P16275 03-05

FUEL SYSTEM
(GM 2.4L) (GASOLINE)

ITEM PART NO. DESCRIPTION QTY

1 580042901 Fitting......................................................................................................................... 1
2 511405800 Clamp (Worm Screw) ................................................................................................ 8
3 580042353 Hose .......................................................................................................................... 2
4 580047714 Capscrew................................................................................................................... 1
5 505971587 Clamp ........................................................................................................................ 1
6 900001224 Fuel Filter................................................................................................................... 1
7 580042354 Hose .......................................................................................................................... 2
8 580044522 Fitting......................................................................................................................... 1
9 900011230 Seal ........................................................................................................................... 1
10 900011229 Pressure Valve .......................................................................................................... 1
11 580026621 Clip Nut...................................................................................................................... 1
12 580045151 Tube........................................................................................................................... 1
13 580068177 Fuel Pump Assembly................................................................................................. 1
14 580036870 Quadrant Ring ........................................................................................................... 1
15 580062592 Fitting......................................................................................................................... 1
16 514214804 O-Ring ....................................................................................................................... 2
17 580049229 Capscrew................................................................................................................... 2
18 580016765 Valve (Shut Off) ......................................................................................................... 1
19 580052527 Nipple ........................................................................................................................ 1
20 580042794 Clamp (Swivel) .......................................................................................................... 1
21 580042331 Clamp (Swivel) .......................................................................................................... 1
22 b 919891402 Fuel Cap .................................................................................................................... 1
23 a 911458400 Fuel Cap .................................................................................................................... 1
24 b 912207300 Gasket ....................................................................................................................... 1
25 a 911851100 Gasket ....................................................................................................................... 1
26 580036738 Grommet.................................................................................................................... 1
27 580037219 Seal ........................................................................................................................... 1
28 580050475 Pipe (Fill) ................................................................................................................... 1
29 580037180 Capscrew................................................................................................................... 2

FOOTNOTES:
a GS Models Only
b Standard Models Only

5-7
P16284 03-05

THROTTLE BODY AND ATTACHING PARTS


(GM 2.4L) (GASOLINE)

THROTTLE BODY AND ATTACHING PARTSGM 2.4LGASOL INE

5-8
P16284 03-05

THROTTLE BODY AND ATTACHING PARTS


(GM 2.4L) (GASOLINE)

ITEM PART NO. DESCRIPTION QTY

1 580048280 Plate (Throttle Adapter) ............................................................................................. 1


2 580048277 Lockwasher ............................................................................................................... 10
3 580055925 Cam Sensor Kit ......................................................................................................... 1
3 580050712 Screw ................................................................................................................... 1
3 580050711 O-Ring.................................................................................................................. 1
3 580050710 Sensor (Camshaft Position) ................................................................................. 1
3 580048277 Lockwasher .......................................................................................................... 1
3 580039900 Capscrew ............................................................................................................. 1
3 580064918 Clamp................................................................................................................... 1
4 580048273 Oxygen Sensor (With Wire Harness) ........................................................................ 1
5 580044788 Fuel Rail Assembly (Gasoline) .................................................................................. 1
5 580063453 Rail ....................................................................................................................... 1
5 580063447 Retainer................................................................................................................ 4
5 580063448 Injector ................................................................................................................. 4
5 580063450 Regulator.............................................................................................................. 1
5 580063451 Bolt ....................................................................................................................... 1
5 580063452 Seal ...................................................................................................................... 1
6 580048276 Capscrew................................................................................................................... 4
7 580048274 Electronic Throttle Body ............................................................................................ 1
8 580048275 Capscrew................................................................................................................... 4
9 580048278 Gasket (Throttle Body) .............................................................................................. 1
10 580048279 Gasket (Throttle Plate) .............................................................................................. 1

5-9
P16276 03-05

FUEL SYSTEM
(GM 2.4L) (LPG)

FUEL SYSTEMGM 2.4LLPG

5-10
P16276 03-05

FUEL SYSTEM
(GM 2.4L) (LPG)

ITEM PART NO. DESCRIPTION QTY

1 580037181 Regulator (LPG) (☞ P16282) .................................................................................. 1


2 580037180 Capscrew................................................................................................................... 1
3 580044860 Insert ......................................................................................................................... 2
4 580049229 Capscrew................................................................................................................... 2
5 504804779 Hose .......................................................................................................................... 1
6 505966507 Clamp ........................................................................................................................ 2
7 580051579 Fuel Filter (LPG) ........................................................................................................ 1
7 580055305 Fuel Filter Kit ........................................................................................................ 1
8 580008220 Capscrew................................................................................................................... 2
9 019930000 Fitting......................................................................................................................... 1
10 580017034 Fitting......................................................................................................................... 1
11 056623800 Fitting......................................................................................................................... 1
12 580042328 Clamp ........................................................................................................................ 3
13 580042330 Clamp ........................................................................................................................ 3
14 580054171 Bracket ...................................................................................................................... 1
15 580044498 Hose .......................................................................................................................... 1
16 580054175 Hose .......................................................................................................................... 1
17 580054172 Tube........................................................................................................................... 1
18 a 062159500 Clamp ........................................................................................................................ 8
18 b 062159500 Clamp ........................................................................................................................ 4
19 a 580052672 Nipple ........................................................................................................................ 2
20 a 580054835 Hose .......................................................................................................................... 2
20 b 580054836 Hose .......................................................................................................................... 2
21 a 580052398 Hose .......................................................................................................................... 2
22 d 580056490 LPG Bracket Assembly (EZ-Tank) (☞ P16280) ....................................................... 1
22 e 580072740 LPG Bracket Assembly (EZ-Tank) (☞ P16280) ....................................................... 1
22 580056519 LPG Bracket Assembly (Swing Out) (☞ P16281) .................................................... 1
23 580058009 Capscrew................................................................................................................... 4
24 909267300 Fitting......................................................................................................................... 2
25 912514300 Disconnect................................................................................................................. 1
26 580054169 Hose .......................................................................................................................... 1
27 580038295 Hose .......................................................................................................................... 1
28 c 580056825 Bracket ...................................................................................................................... 1
29 580053000 Sleeve........................................................................................................................ 1
30 580037008 Switch (Low Pressure)............................................................................................... 1

FOOTNOTES:
a For Vehicles With Cab
b For Vehicles With Overhead Guard
c For Vehicles With Swing Out Bracket
d ⇒ S/N B875B07934D
e S/N B875B07935D ⇒

5-11
P16282 03-05

FUEL REGULATOR
(LPG) (GM 2.4L)

FUEL REGUL ATORLPGGM 2.4L

5-12
P16282 03-05

FUEL REGULATOR
(LPG) (GM 2.4L)

ITEM PART NO. DESCRIPTION QTY

580037181 Regulator (LPG) ........................................................................................................ 1


1 580055883 Fitting (Inlet Fitting With O-Ring).......................................................................... 1
2 580055884 Fitting (Outlet Fitting With O-Ring) ....................................................................... 1
3 580055885 Drain Plug (With O-Ring) ..................................................................................... 1
4 580057860 Screw Kit (Includes 5 Connector Screws) ............................................................ 1
5 580057857 O-Ring Kit (Includes 2 Coolant Fitting O-Rings) .................................................. 1
6 580057855 Lock-Off Kit .......................................................................................................... 1
7 580055882 Filter Replacement Kit.......................................................................................... 1
7 .. . . . O-Ring ............................................................................................................. 1
7 .. . . . Plastic Cap....................................................................................................... 1
7 .. . . . Foam Filter....................................................................................................... 1
7 .. . . . Paper Filter ...................................................................................................... 1
7 .. . . . Rubber Washer................................................................................................ 1
7 .. . . . Screen ............................................................................................................. 1

5-13
P16285 03-05

THROTTLE BODY AND ATTACHING PARTS


(GM 2.4L) (LPG)

THROTTLE BODY AND ATTACHING PA RTSGM 2.4LLPG

5-14
P16285 03-05

THROTTLE BODY AND ATTACHING PARTS


(GM 2.4L) (LPG)

ITEM PART NO. DESCRIPTION QTY

1 580048280 Plate (Throttle Adapter) ............................................................................................. 1


2 .. . . . Fitting......................................................................................................................... 4
3 .. . . . Plug ........................................................................................................................... 1
4 580048293 Clamp ........................................................................................................................ 8
5 580048285 Lockwasher ............................................................................................................... 2
6 580048286 Capscrew................................................................................................................... 2
7 580048288 Spacer ....................................................................................................................... 2
8 580048277 Lockwasher ............................................................................................................... 10
9 580048281 Capscrew................................................................................................................... 2
10 580055925 Cam Sensor Kit ......................................................................................................... 1
10 580050712 Screw ................................................................................................................... 1
10 580050711 O-Ring.................................................................................................................. 1
10 580050710 Sensor (Camshaft Position) ................................................................................. 1
10 580048277 Lockwasher .......................................................................................................... 1
10 580039900 Capscrew ............................................................................................................. 1
10 580064918 Clamp................................................................................................................... 1
11 580048278 Gasket (Throttle Body) .............................................................................................. 1
12 580048279 Gasket (Throttle Plate) .............................................................................................. 1
13 580048291 Bracket ...................................................................................................................... 1
14 580048273 Oxygen Sensor (With Wire Harness) ........................................................................ 1
15 580048292 O-Ring ....................................................................................................................... 4
16 580048290 Adapter (Injector)....................................................................................................... 4
17 580048289 Hose (LPG Vapor) ..................................................................................................... 4
18 580048287 Injector (LPG) ............................................................................................................ 4
19 580055924 Fuel Rail (LPG).......................................................................................................... 1
20 580048276 Capscrew................................................................................................................... 4
21 580048274 Electronic Throttle Body ............................................................................................ 1
22 580048275 Capscrew................................................................................................................... 4
23 580050709 Plate (Coil Support) ................................................................................................... 1
24 580072480 Sensor (Fuel Pressure) ............................................................................................. 1

5-15
P16272 03-05

AIR INTAKE SYSTEM


(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

AIR INTAKE SYSTEMMAZDA 2.0L AND 2.2LGASOLINE⇒ PENDING PER ECN 104248

5-16
P16272 03-05

AIR INTAKE SYSTEM


(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 580043164 Air Cleaner Assembly (☞ P16270) .......................................................................... 1


2 580048576 Grill ............................................................................................................................ 1
3 580041704 Insert ......................................................................................................................... 2
4 580037049 Pre-Cleaner ............................................................................................................... 1
5 580052432 Air Duct...................................................................................................................... 1
6 580055561 Elbow......................................................................................................................... 1
7 580029990 Washer ...................................................................................................................... 2
8 932728908 Capscrew................................................................................................................... 2
9 580000180 Clamp ........................................................................................................................ 8
10 580044544 Hose .......................................................................................................................... 1
11 580042932 Grommet.................................................................................................................... 1
12 580055562 Retainer ..................................................................................................................... 1
13 580007558 Clamp ........................................................................................................................ 2
14 057851800 Fitting......................................................................................................................... 1
15 580050781 Hose .......................................................................................................................... 1
16 580008524 Clamp ........................................................................................................................ 2
17 580050780 Hose (PCV) ............................................................................................................... 1
18 580049555 Clamp (Swivel) .......................................................................................................... 1
19 580041369 Clamp ........................................................................................................................ 1
20 013393400 Fitting......................................................................................................................... 1
21 580037631 Hose .......................................................................................................................... 1
22 580054827 Intake Manifold .......................................................................................................... 1
23 501884907 Fitting......................................................................................................................... 1
24 580049063 Hose (For 2.2L Engine) ............................................................................................. 1
24 580058872 Hose (For 2.0L Engine) ............................................................................................. 1
25 580037657 Spacer ....................................................................................................................... 2
26 580043584 Isolation Mount .......................................................................................................... 2
27 580047919 Nut (Flange)............................................................................................................... 2
28 580049231 Capscrew................................................................................................................... 2
29 580044860 Insert ......................................................................................................................... 3
30 580056815 Capscrew................................................................................................................... 3
31 580046411 Bracket ...................................................................................................................... 1
32 580044542 Hose .......................................................................................................................... 1
33 580036117 Sensor (Mass Air Flow) ............................................................................................. 1

5-17
P16277 03-05

FUEL SYSTEM
(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

FUEL SYSTEMMAZDA 2.0L AND 2.2LGASOLINE⇒PENDING PER ECN 104248

5-18
P16277 03-05

FUEL SYSTEM
(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

KEY:
A: For Use On Standard Models
B: For Use On GS Models

QTY
ITEM PART NO. DESCRIPTION A B
1 580054377 Fuel Pump Assembly (☞ P16383) ................................................................... 1 1
2 514214804 O-Ring ............................................................................................................... 2 2
3 580036870 Quadrant Ring ................................................................................................... 1 1
4 580049229 Capscrew........................................................................................................... 2 2
5 580044935 Tube................................................................................................................... 1 1
6 580042354 Hose .................................................................................................................. 2 2
7 505971587 Clamp ................................................................................................................ 1 1
8 900001224 Fuel Filter........................................................................................................... 1 1
9 580045154 Tube................................................................................................................... 1 1
10 505975575 Clamp ................................................................................................................ 1 1
11 580045706 Tube................................................................................................................... 1 1
12 580042353 Hose .................................................................................................................. 1 1
13 580042354 Hose .................................................................................................................. 1 1
14 511405800 Clamp (Worm Screw) ........................................................................................ 8 8
15 580047714 Capscrew........................................................................................................... 2 2
16 580026621 Clip Nut.............................................................................................................. 2 2
17 919891402 Fuel Cap ............................................................................................................ 1 1
18 911458400 Fuel Cap ............................................................................................................ .. 1
19 912207300 Gasket ............................................................................................................... 1 ..
20 911851100 Gasket ............................................................................................................... .. 1
21 580036738 Grommet............................................................................................................ 1 1
22 580037219 Seal ................................................................................................................... 1 1
23 580050475 Pipe (Fill) ........................................................................................................... 1 1
24 580037180 Capscrew........................................................................................................... 2 2

5-19
P16383 03-05

FUEL PUMP AND ATTACHING PARTS


(MAZDA 2.0L AND 2.2L/GM 2.4L) (GASOLINE)
(⇒PENDING PER ECN 104248)

FUEL PUMP AND ATTACHING PARTSMAZDA 2.0L AND 2.2L/GM 2.4LGASOLINE⇒PENDING PER ECN 104248

5-20
P16383 03-05

FUEL PUMP AND ATTACHING PARTS


(MAZDA 2.0L AND 2.2L/GM 2.4L) (GASOLINE)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580054377 Fuel Pump Assembly................................................................................................. 1


1 580043375 Fuel Sender.......................................................................................................... 1
2 580016765 Valve (Shut Off) .................................................................................................... 1
3 580062592 Fitting ................................................................................................................... 1
4 580032269 Connector............................................................................................................. 1

5-21
P16517 08-05

AIR INTAKE SYSTEM


(MAZDA 2.0L AND 2.2L LPG)
(⇒PENDING PER ECN 104248)

AIR INTAKE SYSTEMMAZDA 2.0L AND 2.2L LPG⇒PENDING PER ECN 104248

5-22
P16517 08-05

AIR INTAKE SYSTEM


(MAZDA 2.0L AND 2.2L LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 580037049 Pre-Cleaner ............................................................................................................... 1


2 580052432 Air Duct...................................................................................................................... 1
3 580000180 Clamp ........................................................................................................................ 1
4 580055561 Elbow......................................................................................................................... 1
5 580055562 Retainer (Elbow)........................................................................................................ 1
6 580042932 Grommet.................................................................................................................... 1
7 505970524 Clamp ........................................................................................................................ 3
8 580043592 Hose .......................................................................................................................... 1
9 580036117 Sensor (Mass Air Flow) ............................................................................................. 1
10 580044860 Insert ......................................................................................................................... 3
11 580049231 Capscrew................................................................................................................... 2
12 580056815 Capscrew................................................................................................................... 3
13 580046412 Bracket ...................................................................................................................... 1
14 580035739 Air Filter Assembly (☞ P16270) ............................................................................... 1
15 580041831 Hose .......................................................................................................................... 1
16 932728908 Capscrew................................................................................................................... 2
17 580029990 Washer ...................................................................................................................... 2
18 580048576 Grill ............................................................................................................................ 1
19 580041704 Insert ......................................................................................................................... 2

5-23
P16278 03-05

FUEL SYSTEM
(MAZDA 2.0L AND 2.2L) (LPG)
(⇒PENDING PER ECN 104248)

FUEL SYSTEMMAZDA 2.0L AND 2.2LLPG⇒ PENDING PER ECN 104248

5-24
P16278 03-05

FUEL SYSTEM
(MAZDA 2.0L AND 2.2L) (LPG)
(⇒PENDING PER ECN 104248)

KEY:
A: With Cab and Steel Door
B: With Overhead Guard or Cab with PVC Door

QTY
ITEM PART NO. DESCRIPTION A B
1 580054175 Hose .................................................................................................................. 1 1
1 b 580068169 Hose .................................................................................................................. 1 1
2 580030968 Capscrew........................................................................................................... 2 2
3 580043004 Bracket (Regulator) ........................................................................................... 1 1
4 580044860 Insert ................................................................................................................. 2 2
5 580049229 Capscrew........................................................................................................... 2 2
6 580027573 Nut (Flange)....................................................................................................... 2 2
7 580060405 Regulator Lockout ............................................................................................. 1 1
7 580067740 Screw Set...................................................................................................... 1 1
7 580067739 Filter Assembly.............................................................................................. 1 1
8 580041374 Fitting................................................................................................................. 1 1
9 056260300 Fitting................................................................................................................. 1 1
10 580039908 Clamp ................................................................................................................ 4 4
11 901177124 Hose .................................................................................................................. 1 1
12 580016906 Resonator .......................................................................................................... 1 1
13 580016001 Clamp ................................................................................................................ 1 1
14 580026621 Clip Nut.............................................................................................................. 1 1
15 505966595 Clamp ................................................................................................................ 2 2
16 580043008 Hose .................................................................................................................. 1 1
17 502082904 Fitting................................................................................................................. 1 1
18 502079902 Fitting................................................................................................................. 1 1
19 580041089 Nipple ................................................................................................................ 1 1
20 580049231 Capscrew........................................................................................................... 1 1
21 580008353 Clamp ................................................................................................................ 1 1
22 580039910 Clamp ................................................................................................................ 3 3
23 580052803 Hose .................................................................................................................. 1 ..
24 580039890 Clamp ................................................................................................................ 2 ..
25 580065146 Nipple ................................................................................................................ 1 ..
26 580042567 Clamp ................................................................................................................ 1 1
27 580041370 Clamp ................................................................................................................ 1 1
28 580070749 Hose .................................................................................................................. .. 1
28 580052400 Hose .................................................................................................................. 1 ..
29 580039912 Clamp ................................................................................................................ 1 1
30 580000376 Fitting................................................................................................................. 1 1
31 015759100 Fitting................................................................................................................. 2 2
32 580039910 Clamp ................................................................................................................ 4 2
33 580070752 Hose .................................................................................................................. 1 ..
34 580052672 Nipple ................................................................................................................ 1 ..
35 580043006 Hose .................................................................................................................. .. 1
35 580052802 Hose .................................................................................................................. 1 ..
36 580039918 Clamp ................................................................................................................ 1 1
37 580043003 Hose .................................................................................................................. 1 1
38 580041369 Clamp ................................................................................................................ 1 1
39 580045546 Clamp (Swivel) .................................................................................................. 1 1
40 580043007 Hose .................................................................................................................. 1 1
41 09397410C Fitting................................................................................................................. 1 1

5-25
P16278 03-05

FUEL SYSTEM
(MAZDA 2.0L AND 2.2L) (LPG)
(⇒PENDING PER ECN 104248)

QTY
ITEM PART NO. DESCRIPTION A B

42 500204901 Fitting................................................................................................................. 1 1
43 580054169 Hose .................................................................................................................. 1 1
44 580038295 Hose .................................................................................................................. 1 1
45 909267300 Fitting................................................................................................................. 2 2
46 580053000 Sleeve................................................................................................................ 1 1
47 912514300 Disconnect......................................................................................................... 1 1
48 c 580056490 LPG Bracket Assembly (EZ Tank) (☞ P16280) ............................................... 1 1
48 d 580072740 LPG Bracket Assembly (EZ Tank) (☞ P16280) ............................................... 1 1
48 580056519 LPG Bracket Assembly (Swing Out) (☞ P16281) ............................................ 1 1
49 a 580056825 Bracket .............................................................................................................. 1 1
50 580058009 Capscrew........................................................................................................... 4 4

FOOTNOTES:
a For Use With Swing Out Bracket Only
b Option for the GLP60
c ⇒ S/N B875B07934D
d S/N B875B07935D ⇒

5-26
NOTES

5-27
P17799 12-06

AIR INTAKE SYSTEM


(GASOLINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

AIR INTAKE SYSTEMGASOLINEMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

5-28
P17799 12-06

AIR INTAKE SYSTEM


(GASOLINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 580048576 Grill ............................................................................................................................ 1


2 580069844 Hose (Dirty Air).......................................................................................................... 1
3 580000180 Clamp ........................................................................................................................ 1
4 580055561 Elbow (Dirty Air) ........................................................................................................ 1
5 580055562 Retainer ..................................................................................................................... 1
6 580042932 Grommet.................................................................................................................... 1
7 505970524 Clamp ........................................................................................................................ 3
8 580074310 Hose (Clean Air) ........................................................................................................ 1
9 580035739 Air Filter Assembly..................................................................................................... 1
10 580046412 Bracket ...................................................................................................................... 1
11 580056815 Capscrew................................................................................................................... 3
12 580044860 Insert ......................................................................................................................... 3
13 580049231 Capscrew................................................................................................................... 2
14 580008524 Clamp ........................................................................................................................ 1
15 580073563 Hose (PCV) ............................................................................................................... 1
16 580007558 Clamp ........................................................................................................................ 1

5-29
P17813 12-06

FUEL SUPPLY SYSTEM


(GASOLINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

FUEL SUPPLY SYSTEMGASOLINEMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

5-30
P17813 12-06

FUEL SUPPLY SYSTEM


(GASOLINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 580036870 Quadrant Ring ........................................................................................................... 1


2 580073113 Fuel Pump And Sender ............................................................................................. 1
3 514214804 O-Ring ....................................................................................................................... 2
4 580049229 Capscrew................................................................................................................... 2
5 511405800 Clamp (Worm Screw) ................................................................................................ 8
6 580060716 Hose .......................................................................................................................... 1
7 580045151 Tube........................................................................................................................... 1
8 580042354 Hose .......................................................................................................................... 2
9 580026621 Clip Nut...................................................................................................................... 1
10 580042794 Clamp (Swivel) .......................................................................................................... 1
11 580042331 Clamp (Swivel) .......................................................................................................... 1
12 505971587 Clamp ........................................................................................................................ 1
13 580047714 Capscrew................................................................................................................... 1
14 900001224 Fuel Filter................................................................................................................... 1
15 580047950 Hose .......................................................................................................................... 1
16 580044522 Fitting......................................................................................................................... 1
17 900011230 Seal ........................................................................................................................... 1
18 900011229 Pressure Valve .......................................................................................................... 1
19 580054472 Fuel Cap .................................................................................................................... 1
20 911851100 Gasket ....................................................................................................................... 1
21 919891402 Fuel Cap .................................................................................................................... 1
22 912207300 Gasket ....................................................................................................................... 1
23 580036738 Grommet.................................................................................................................... 1
24 580050475 Pipe (Fill) ................................................................................................................... 1
25 580037219 Seal ........................................................................................................................... 1
26 580037180 Capscrew................................................................................................................... 2

5-31
P17814 12-06

FUEL PUMP AND SENDER


(GASOLINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

FUEL PUMP AND SENDERGASOLINEMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

5-32
P17814 12-06

FUEL PUMP AND SENDER


(GASOLINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

580073113 Fuel Pump And Sender ............................................................................................. 1


1 580062592 Fitting ................................................................................................................... 1
2 580032269 Connector............................................................................................................. 1
3 900011220 O-Ring.................................................................................................................. 1
4 900011219 Clip Nut ................................................................................................................ 1
5 580036365 Cover.................................................................................................................... 1
6 580043375 Fuel Sender.......................................................................................................... 1
7 312850042 Strap Clamp ......................................................................................................... 1
8 580072449 Wire Harness (Fuel Pump)................................................................................... 1
9 511405800 Clamp (Worm Screw) ........................................................................................... 2
10 580072981 Strainer................................................................................................................. 1
11 580076877 Isolator ................................................................................................................. 1
12 502056903 Clamp................................................................................................................... 1
13 580072980 Fuel Pump............................................................................................................ 1
14 580072985 Hose..................................................................................................................... 1
15 580072443 Tube ..................................................................................................................... 1
16 580072836 Tube ..................................................................................................................... 1
17 909267300 Fitting ................................................................................................................... 2
18 580052527 Nipple ................................................................................................................... 1
19 580016765 Valve (Shut Off) .................................................................................................... 1

5-33
P17820 12-06

FUEL SYSTEM
(GASOLINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

FUEL SYSTEMGASOLINEMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY

1 580078288 Bracket (Relay) (☞ P17836) .................................................................................... 1


2 580051890 Pressure Transducer (Oil Pressure) (☞ P17786) .................................................... 1
2 580056906 Adapter ...................................................................................................................... 1
3 580078220 Throttle Body (☞ P17836) ....................................................................................... 1
4 580077620 Electronic Control Module (2.0L, Gasoline) (2700 RPM) (☞ P17780) .................... 1
4 580077621 Electronic Control Module (2.2L, Gasoline) (2700 RPM) (☞ P17780) .................... 1
5 580036023 Sensor (Coolant Temperature) (☞ P17786) ............................................................ 1

5-34
P17836 12-06

THROTTLE BODY AND ATTACHING PARTS


(GASOLINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

THROTTLE BODY AND ATTACHING PART SGASOLINEMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Cap (For Unused Manifold Fitting)............................................................................. 1


2 .. . . . Adapter ...................................................................................................................... 1
3 .. . . . Screw......................................................................................................................... 4
4 .. . . . Screw......................................................................................................................... 1
5 .. . . . Screw......................................................................................................................... 4
6 .. . . . Clip Nut...................................................................................................................... 1
7 .. . . . Bracket (Relay) .......................................................................................................... 1
8 .. . . . Bolt ............................................................................................................................ 4
9 .. . . . Throttle Body ............................................................................................................. 1
10 .. . . . Gasket (Throttle Body) .............................................................................................. 1

5-35
P17800 12-06

AIR INTAKE SYSTEM


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

AIR INTAKE SYSTEMLPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

5-36
P17800 12-06

AIR INTAKE SYSTEM


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 580048576 Grill ............................................................................................................................ 1


2 580042352 Hose (Dirty Air).......................................................................................................... 1
3 580000180 Clamp ........................................................................................................................ 1
4 580055561 Elbow (Dirty Air) ........................................................................................................ 1
5 580055562 Retainer ..................................................................................................................... 1
6 580042932 Grommet.................................................................................................................... 1
7 505970524 Clamp ........................................................................................................................ 5
8 580068100 Hose (Clean Air) ........................................................................................................ 1
9 580035739 Air Filter Assembly..................................................................................................... 1
10 580046412 Bracket ...................................................................................................................... 1
11 580056815 Capscrew................................................................................................................... 3
12 580044860 Insert ......................................................................................................................... 3
13 580049231 Capscrew................................................................................................................... 2
14 580074778 Coupler (Clean Air).................................................................................................... 1
15 580074875 Hose (Clean Air) ........................................................................................................ 1
16 580039890 Clamp ........................................................................................................................ 1
17 580074876 Hose (PCV) ............................................................................................................... 1
18 580008524 Clamp ........................................................................................................................ 1

5-37
P17815 12-06

FUEL SUPPLY SYSTEM


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

FUEL SUPPLY SYSTEMLPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

5-38
P17815 12-06

FUEL SUPPLY SYSTEM


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 580058009 Capscrew................................................................................................................... 4
2 909267300 Fitting......................................................................................................................... 1
3 912514300 Disconnect................................................................................................................. 1
4 500204901 Fitting......................................................................................................................... 1
5 580038295 Hose .......................................................................................................................... 1
6 580054169 Hose .......................................................................................................................... 1
7 580056490 LPG Bracket Assembly (EZXchange)........................................................................ 1
7 580056519 LPG Bracket Assembly (Swing Out/Drop Down)....................................................... 1
8 580054175 Hose (H55FT)............................................................................................................ 1
8 580068169 Hose (H60FT)............................................................................................................ 1
9 056623800 Fitting......................................................................................................................... 1
10 019930000 Fitting......................................................................................................................... 1
11 580008220 Capscrew................................................................................................................... 2
12 580074043 Hose .......................................................................................................................... 1
13 580051579 Fuel Filter (LPG) ........................................................................................................ 1
14 580055305 Fuel Filter Kit ........................................................................................................ 1
16 .. . . . Filter Element................................................................................................... 1
17 .. . . . O-Ring ............................................................................................................. 1
17 .. . . . Seal.................................................................................................................. 1
18 .. . . . O-Ring ............................................................................................................. 1
19 580017034 Fitting......................................................................................................................... 1
20 580044860 Insert ......................................................................................................................... 2
21 580049229 Capscrew................................................................................................................... 2
22 580075794 Bracket ...................................................................................................................... 1

5-39
P17816 12-06

FUEL SYSTEM
(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

FUEL SYSTEMLPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY

1 580078224 Mixer (☞ P17837) .................................................................................................... 1


2 580041817 Sensor (Air Temperature) (☞ P17787) .................................................................... 1
3 580078288 Bracket (Relay) (☞ P17837) .................................................................................... 1
4 580045523 MAP Sensor (Boost) (☞ P17787) ............................................................................ 1
5 580051890 Pressure Transducer (Oil Pressure) (☞ P17787) .................................................... 1
5 580056906 Adapter ...................................................................................................................... 1
6 580078230 Electronic Pressure Regulator (EPR) (☞ P17838) .................................................. 1
7 580036023 Sensor (Coolant Temperature) (☞ P17787) ............................................................ 1
8 580077611 Electronic Control Module (2.0L, LPG) (2700 RPM) (☞ P17781) ........................... 1
8 580077612 Electronic Control Module (2.2L, LPG) (2700 RPM) (☞ P17781) ........................... 1
9 .. . . . Hoses (☞ P17840) .................................................................................................. 1
10 580078220 Throttle Body (☞ P17837) ....................................................................................... 1

5-40
P17837 12-06

MIXER AND THROTTLE BODY ASSEMBLY


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

MIXER AND THROTTLE BODY ASSEMBLYLPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

5-41
P17837 12-06

MIXER AND THROTTLE BODY ASSEMBLY


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 580048590 Retainer ..................................................................................................................... 1


2 580078224 Mixer.......................................................................................................................... 1
3 518798654 Screw......................................................................................................................... 6
4 580078226 Cover ......................................................................................................................... 1
5 580077954 O-Ring ....................................................................................................................... 1
6 580048664 Bolt ............................................................................................................................ 6
7 580078218 Clip Nut...................................................................................................................... 2
8 580078288 Bracket (Relay) .......................................................................................................... 1
9 580078227 Adapter ...................................................................................................................... 1
10 580048600 Screw......................................................................................................................... 2
11 580078221 O-Ring ....................................................................................................................... 1
12 580078222 Sleeve........................................................................................................................ 1
13 580078220 Throttle Body ............................................................................................................. 1
14 580078285 Gasket (Throttle Body) .............................................................................................. 1
15 580078223 Screw......................................................................................................................... 4
16 580078288 Bracket (Relay) .......................................................................................................... 6
17 580078287 Adapter ...................................................................................................................... 1
18 516987808 Gasket ....................................................................................................................... 1
19 580078219 Seal ........................................................................................................................... 1
20 580077955 Screw......................................................................................................................... 4
21 900969817 Plug ........................................................................................................................... 1
22 505963547 Screw......................................................................................................................... 2
23 505959522 Fitting......................................................................................................................... 1

5-42
NOTES

5-43
P17838 12-06

ELECTRONIC PRESSURE REGULATOR ASSEMBLY


(LPG ) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ELECTRONIC PRESSURE REGULATOR ASSEMBLYLPG MAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

5-44
P17838 12-06

ELECTRONIC PRESSURE REGULATOR ASSEMBLY


(LPG ) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 580048610 Fitting......................................................................................................................... 1
1 580078243 O-Ring.................................................................................................................. 2
2 505959522 Fitting......................................................................................................................... 1
3 580078235 Fitting......................................................................................................................... 1
4 580048613 Lock-Off Valve ........................................................................................................... 1
5 580078236 Fitting......................................................................................................................... 1
6 580078230 Electronic Pressure Regulator................................................................................... 1
6 580078244 Repair Kit (Electronic Pressure Regulator)................................................................ 1
7 900969817 Plug ........................................................................................................................... 1
8 580078237 Fitting......................................................................................................................... 1
8 580078243 O-Ring.................................................................................................................. 2
9 580078231 Sensor (Fuel Temperature)........................................................................................ 1
9 580064014 O-Ring.................................................................................................................. 2
10 580078232 Mount (Vibration) ....................................................................................................... 3
11 580080335 Bracket ...................................................................................................................... 1
12 580080334 Screw......................................................................................................................... 3
13 580078234 Nut ............................................................................................................................. 3
14 580078238 Bracket ...................................................................................................................... 1
15 580078233 Screw......................................................................................................................... 1
16 580078329 Screw......................................................................................................................... 3
17 580078239 Screw......................................................................................................................... 2
18 580080336 Clamp ........................................................................................................................ 1
19 580048590 Retainer ..................................................................................................................... 4
20 580078229 Fitting......................................................................................................................... 1
20 580064014 O-Ring.................................................................................................................. 2

5-45
P17839 12-06

ELECTRONIC PRESSURE REGULATOR KIT


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ELECTRONIC PRESSURE REGULATOR KITLPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY

1 580078244 Repair Kit (Electronic Pressure Regulator)................................................................ 1


2 580078242 Diaphragm (Primary)............................................................................................ 1
3 580001734 E-Ring Clip (Primary) ........................................................................................... 1
4 580078241 Spring (Primary)................................................................................................... 1
5 580004656 Pin (Primary) ........................................................................................................ 1
6 518807683 Gasket (Body Secondary) .................................................................................... 1
7 580078243 O-Ring.................................................................................................................. 4
8 580064014 O-Ring.................................................................................................................. 4
9 900969824 Seat (Secondary) ................................................................................................. 1
10 580078240 Seal (Clamp Plate) ............................................................................................... 1

5-46
NOTES

5-47
P17840 12-06

FUEL SYSTEM HOSES AND ATTACHING PARTS


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

FUEL SYSTEM HOSES AND AT TACHING PARTSL PGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

5-48
P17840 12-06

FUEL SYSTEM HOSES AND ATTACHING PARTS


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 580078246 Conduit ...................................................................................................................... 1


2 580078245 Hose (Vacuum Balance)............................................................................................ 1
3 580067185 Clamp ........................................................................................................................ 2
4 580067186 Clamp ........................................................................................................................ 6
5 580081807 Hose (Fuel)................................................................................................................ 1
6 580078257 Conduit ...................................................................................................................... 1
7 580078251 Hose (Vacuum).......................................................................................................... 1
8 580078252 Hose (Cooling)........................................................................................................... 1
9 580079546 Clamp ........................................................................................................................ 2
10 580081808 Conduit ...................................................................................................................... 1
11 580078250 Hose (Cooling)........................................................................................................... 1
12 580049011 Capscrew................................................................................................................... 3
13 580079545 Clamp ........................................................................................................................ 1
14 580078228 Bracket ...................................................................................................................... 1
15 580078255 Bracket ...................................................................................................................... 1

5-49
P16280 03-05

LPG BRACKET ASSEMBLY


(EZ-TANK)

LPG BRAC KET ASSEMBLYEZ-TANK

5-50
P16280 03-05

LPG BRACKET ASSEMBLY


(EZ-TANK)

ITEM PART NO. DESCRIPTION QTY

b 580056490 LPG Bracket Assembly.............................................................................................. 1


a 580072740 LPG Bracket Assembly.............................................................................................. 1
1 b 580057620 Pivot (Intermediate).............................................................................................. 1
1 a 580072459 Pivot (Intermediate).............................................................................................. 1
2 580052259 Snap Ring ............................................................................................................ 1
3 580052689 Washer (Pivot)...................................................................................................... 1
4 502507901 Ball Bearing.......................................................................................................... 2
5 580052691 Washer (Thrust) ................................................................................................... 1
6 449034001 Pin ........................................................................................................................ 1
7 580056062 Shaft..................................................................................................................... 1
8 580056063 Bushing ................................................................................................................ 2
9 580055861 Nut........................................................................................................................ 4
10 b 580056830 Support ................................................................................................................ 1
10 a 580072522 Support ................................................................................................................ 1
11 580053491 Latch .................................................................................................................... 1
12 580055858 Capscrew ............................................................................................................. 2
13 580068206 Strap..................................................................................................................... 1
14 580069175 Latch .................................................................................................................... 1
15 580069178 Nut (Adjustment) .............................................................................................. 1
16 580056061 Capscrew ............................................................................................................. 2
17 580056826 Pin Weldment ....................................................................................................... 1
18 580055631 Washer ................................................................................................................. 4
19 580056828 Plate ..................................................................................................................... 1
20 580056095 Capscrew ............................................................................................................. 4
21 580055862 Capscew .............................................................................................................. 1
22 580008703 Plug ...................................................................................................................... 4
23 580053492 Pin ........................................................................................................................ 1
24 580056094 Washer ................................................................................................................. 1
25 580057919 Capscrew ............................................................................................................. 2
26 580055736 Capscrew ............................................................................................................. 1
27 580056827 Block (Anti-Rattle) ................................................................................................ 1
28 019299600 Relief Valve .......................................................................................................... 1
29 580053496 Retaining Ring...................................................................................................... 2
30 580053493 Fitting (Bulkhead) ................................................................................................. 1
31 580038891 Pin (Alignment)..................................................................................................... 1
32 580055634 Washer ................................................................................................................. 1
33 580038894 Compression Spring............................................................................................. 1
34 023338500 Retaining Ring...................................................................................................... 1
35 580038895 Fitting (Bulkhead) ................................................................................................. 1
36 580055732 Capscrew ............................................................................................................. 1
37 b 580053497 Pin ........................................................................................................................ 1
37 a 580072812 Pin ........................................................................................................................ 1
38 580053498 Ring...................................................................................................................... 1
39 580041947 Compression Spring............................................................................................. 1
40 580052693 Base ..................................................................................................................... 1
41 580053495 Pin ........................................................................................................................ 1
42 580056000 Nut........................................................................................................................ 1
43 580051169 Gas Spring ........................................................................................................... 1

5-51
P16280 03-05

LPG BRACKET ASSEMBLY


(EZ-TANK)

ITEM PART NO. DESCRIPTION QTY

44 580058017 Capscrew ............................................................................................................. 1


45 580055632 Washer ................................................................................................................. 2

FOOTNOTES:
a S/N B875B07935D ⇒
b ⇒ S/N B875B7934D

5-52
NOTES

5-53
P16281 03-05

LPG BRACKET ASSEMBLY


(SWING OUT BRACKET)

LPG BRAC KET ASSEMBLYSWING OUT BRACKET

5-54
P16281 03-05

LPG BRACKET ASSEMBLY


(SWING OUT BRACKET)

ITEM PART NO. DESCRIPTION QTY

580056519 LPG Bracket Assembly.............................................................................................. 1


1 580056826 Pin Weldment ....................................................................................................... 1
2 580055631 Washer ................................................................................................................. 2
3 580056061 Capscrew ............................................................................................................. 2
4 580055858 Capscrew ............................................................................................................. 2
5 580068206 Strap..................................................................................................................... 1
6 580069178 Nut (Adjusting) ..................................................................................................... 1
7 580069175 Latch .................................................................................................................... 1
8 580053492 Pin ........................................................................................................................ 1
9 580055861 Nut........................................................................................................................ 4
10 580055862 Capscew .............................................................................................................. 1
11 580057919 Capscrew ............................................................................................................. 2
12 580055736 Capscrew ............................................................................................................. 1
13 580056094 Washer ................................................................................................................. 1
14 580038891 Pin (Alignment)..................................................................................................... 1
15 019299600 Relief Valve .......................................................................................................... 1
16 580055634 Washer ................................................................................................................. 1
17 580038894 Compression Spring............................................................................................. 1
18 023338500 Retaining Ring...................................................................................................... 1
19 580052259 Snap Ring ............................................................................................................ 1
20 580052689 Washer (Pivot)...................................................................................................... 1
21 502507901 Ball Bearing.......................................................................................................... 2
22 580052691 Washer ................................................................................................................. 1
23 580041947 Compression Spring............................................................................................. 1
24 580053498 Ring...................................................................................................................... 1
25 580053497 Pin ........................................................................................................................ 1
26 580065620 Support (Tank) ..................................................................................................... 1
27 580052693 Base ..................................................................................................................... 1
28 580055732 Capscrew ............................................................................................................. 1
29 580038895 Fitting (Bulkhead) ................................................................................................. 1
30 580008703 Plug ...................................................................................................................... 4
31 580053493 Fitting (Bulkhead) ................................................................................................. 1
32 580056827 Block (Anti-Rattle) ................................................................................................ 1
33 580053491 Latch .................................................................................................................... 1
34 580056828 Plate ..................................................................................................................... 1
35 580056095 Capscrew ............................................................................................................. 4

5-55
P16286 03-05

THROTTLE CABLE ASSEMBLY


(MAZDA 2.0L AND 2.2L) (GASOLINE)

THROTTLE CABLE ASSEMBLYMAZDA 2.0L AND 2.2LGASOL INE

5-56
P16286 03-05

THROTTLE CABLE ASSEMBLY


(MAZDA 2.0L AND 2.2L) (GASOLINE)

ITEM PART NO. DESCRIPTION QTY

1 580041296 Bracket (Throttle Cable)............................................................................................. 1


2 a 580040992 Bellcrank.................................................................................................................... 1
2 b 580051447 Bellcrank.................................................................................................................... 1
3 580051448 Bellcrank Follower ..................................................................................................... 1
4 b 580060018 Nut ............................................................................................................................. 1
5 b 449007050 Screw......................................................................................................................... 1
6 580041096 Push Rod Assembly .................................................................................................. 1
7 927937300 Joint Ball............................................................................................................... 2
8 580041083 Pushrod................................................................................................................ 1
9 937701906 Jam Nut ................................................................................................................ 2
10 449015098 Locknut ...................................................................................................................... 1
11 580047919 Nut (Flange)............................................................................................................... 2
12 900011212 Rod End Pin .............................................................................................................. 1
13 580056840 Lock Ring................................................................................................................... 1
14 580026621 Clip Nut...................................................................................................................... 2
15 580049231 Capscrew................................................................................................................... 2
16 580042258 Bracket ...................................................................................................................... 1
17 580044860 Insert ......................................................................................................................... 2
18 580052685 Clip ............................................................................................................................ 2
19 580045546 Clamp (Swivel) .......................................................................................................... 1
20 580042331 Clamp (Swivel) .......................................................................................................... 1
21 449021003 Washer ...................................................................................................................... 2
22 580048453 Cable ......................................................................................................................... 1
23 580052712 Bracket ...................................................................................................................... 1
24 580014315 Bolt ............................................................................................................................ 1
25 ab 580047714 Capscrew................................................................................................................... 2

FOOTNOTES:
a With Basic Power Shift Transmission
b With Electronic Control Transmission

5-57
P16287 03-05

THROTTLE CABLE ASSEMBLY


(MAZDA 2.0L AND 2.2L) (LPG)

THROTTLE CABLE ASSEMBLYMAZDA 2.0L AND 2.2LLPG

5-58
P16287 03-05

THROTTLE CABLE ASSEMBLY


(MAZDA 2.0L AND 2.2L) (LPG)

ITEM PART NO. DESCRIPTION QTY

1 580041296 Bracket (Throttle Cable)............................................................................................. 1


2 580040992 Bellcrank.................................................................................................................... 1
3 580041096 Push Rod Assembly .................................................................................................. 1
4 927937300 Joint Ball............................................................................................................... 2
5 580041083 Pushrod................................................................................................................ 1
6 937701906 Jam Nut ................................................................................................................ 2
7 449015098 Locknut ...................................................................................................................... 1
8 580047919 Nut (Flange)............................................................................................................... 2
9 900011212 Rod End Pin .............................................................................................................. 1
10 580056840 Lock Ring................................................................................................................... 1
11 580026621 Clip Nut...................................................................................................................... 4
12 580049231 Capscrew................................................................................................................... 2
13 580042258 Bracket ...................................................................................................................... 1
14 580044860 Insert ......................................................................................................................... 2
15 580052685 Clip ............................................................................................................................ 3
16 449021003 Washer ...................................................................................................................... 2
17 580014315 Bolt ............................................................................................................................ 1
18 580048454 Cable ......................................................................................................................... 1
19 580047714 Capscrew................................................................................................................... 4
20 580042364 Bracket ...................................................................................................................... 1
21 580040133 Bracket (Throttle Cable)............................................................................................. 1

5-59
P16274 03-05

AIR INTAKE SYSTEM


(YANMAR 2.6 AND 3.3L) (DIESEL)
(⇒PENDING PER ECN 10402532)

AIR INTAKE SYSTEMYANMAR 2.6 AND 3.3LDIESEL⇒PENDING PER ECN 10402532

5-60
P16274 03-05

AIR INTAKE SYSTEM


(YANMAR 2.6 AND 3.3L) (DIESEL)
(⇒PENDING PER ECN 10402532)

ITEM PART NO. DESCRIPTION QTY

1 580037049 Pre-Cleaner ............................................................................................................... 1


2 580052432 Air Duct...................................................................................................................... 1
3 580000180 Clamp ........................................................................................................................ 1
4 580055561 Elbow......................................................................................................................... 1
5 580055562 Retainer (Elbow)........................................................................................................ 1
6 580042932 Grommet.................................................................................................................... 1
7 580058937 Hose .......................................................................................................................... 1
8 505970524 Clamp ........................................................................................................................ 3
9 580063941 Strap .......................................................................................................................... 1
10 580049011 Capscrew................................................................................................................... 2
11 580044860 Insert ......................................................................................................................... 3
12 580049231 Capscrew................................................................................................................... 2
13 580056815 Capscrew................................................................................................................... 3
14 580046413 Bracket ...................................................................................................................... 1
15 580043163 Air Cleaner Assembly (☞ P16270) .......................................................................... 1
16 580051800 Clip Nut...................................................................................................................... 2
17 580070208 Silencer ..................................................................................................................... 1
18 932728908 Capscrew................................................................................................................... 2
19 580029990 Washer ...................................................................................................................... 2
20 580048576 Grill ............................................................................................................................ 1
21 580041704 Insert ......................................................................................................................... 2
22 580051782 Hose .......................................................................................................................... 1

5-61
P17570 08-06

AIR INTAKE SYSTEM


(YANMAR 2.6L AND 3.3L, DIESEL)
(PENDING PER ECN 10402532⇒)

AIR INTAKE SYSTEM YANMAR 2.6L AND 3.3L, DIESELPENDING PER ECN 10402532⇒

5-62
P17570 08-06

AIR INTAKE SYSTEM


(YANMAR 2.6L AND 3.3L, DIESEL)
(PENDING PER ECN 10402532⇒)

ITEM PART NO. DESCRIPTION QTY

1 580037049 Pre-Cleaner ............................................................................................................... 1


2 580052432 Air Duct...................................................................................................................... 1
3 580000180 Clamp ........................................................................................................................ 2
4 580055561 Elbow......................................................................................................................... 1
5 580055562 Retainer (Elbow)........................................................................................................ 1
6 580042932 Grommet.................................................................................................................... 1
7 580058937 Hose (Clean Air) ........................................................................................................ 1
8 505970524 Clamp ........................................................................................................................ 3
9 580051782 Hose (Dirty Air).......................................................................................................... 1
10 580041704 Insert ......................................................................................................................... 2
11 580044860 Insert ......................................................................................................................... 3
12 580049231 Capscrew................................................................................................................... 2
13 580056815 Capscrew................................................................................................................... 3
14 580046413 Bracket ...................................................................................................................... 1
15 580043163 Air Cleaner Assembly ................................................................................................ 1
16 580073620 Strap .......................................................................................................................... 1
17 580073558 Silencer ..................................................................................................................... 1
18 932728908 Capscrew................................................................................................................... 2
19 580029990 Washer ...................................................................................................................... 2
20 580048576 Grill ............................................................................................................................ 1

5-63
P17792 12-06

AIR INTAKE SYSTEM


(PRE-CLEANER AND DUCT)

AIR INTAKE SYSTEMPRE-CLEANER AND DUCT

ITEM PART NO. DESCRIPTION QTY

1 580037049 Pre-Cleaner ............................................................................................................... 1


2 580052432 Air Duct...................................................................................................................... 1
3 932728908 Capscrew................................................................................................................... 2
4 580029990 Washer ...................................................................................................................... 2
5 580041704 Insert ......................................................................................................................... 2

5-64
NOTES

5-65
P16270 03-05

AIR INTAKE SYSTEM


(AIR FILTER ASSEMBLY)

AIR INTAKE SYSTEMAIR F ILTER ASSEMBLY

5-66
P16270 03-05

AIR INTAKE SYSTEM


(AIR FILTER ASSEMBLY)

KEY:
A: Mazda Engines - Gasoline
B: Mazda Engines - LPG
C: GM Engines - Gasoline and LPG
D: Yanmar Diesel Engines

QTY
ITEM PART NO. DESCRIPTION A B C D

580035739 Air Filter Assembly....................................................................... .. 1 .. ..


580043164 Air Cleaner Assembly .................................................................. 1 .. .. ..
580043163 Air Cleaner Assembly .................................................................. .. .. 1 1
1 580003427 Cap.......................................................................................... 1 1 1 1
2 505967516 Valve........................................................................................ 1 1 1 1
3 580048839 Filter ........................................................................................ .. 1 .. ..
3 580053908 Filter ........................................................................................ 1 .. 1 1
4 580048840 Liner (with O-Ring) .................................................................. .. 1 .. ..
4 580053911 Liner (with O-ring) ................................................................... 1 .. 1 1
5 580048841 Cover....................................................................................... .. 1 .. ..
5 580053909 Cover....................................................................................... 1 .. 1 1

5-67
P16279 03-05

FUEL SYSTEM
(YANMAR 2.6 AND 3.3L) (DIESEL)

FUEL SYSTEMYANMAR 2.6 AND 3.3LDIESEL

5-68
P16279 03-05

FUEL SYSTEM
(YANMAR 2.6 AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580039140 Fuel Sender Assembly .............................................................................................. 1


2 580043375 Fuel Sender.......................................................................................................... 1
3 500132901 Fitting ................................................................................................................... 1
4 900007271 Valve (Shut-Off).................................................................................................... 2
5 580011154 Fitting ................................................................................................................... 2
6 019930000 Fitting ................................................................................................................... 1
7 514214804 O-Ring ....................................................................................................................... 2
8 580049229 Capscrew................................................................................................................... 2
9 511405800 Clamp (Worm Screw) ................................................................................................ 6
10 580036870 Quadrant Ring ........................................................................................................... 1
11 580058198 Fuel Filter................................................................................................................... 1
12 580065891 Hose .......................................................................................................................... 2
13 524153614 Hose .......................................................................................................................... 1
14 580042331 Clamp (Swivel) .......................................................................................................... 1
15 580045546 Clamp (Swivel) .......................................................................................................... 1
16 a 580054472 Fuel Cap .................................................................................................................... 1
17 a 911851100 Gasket ....................................................................................................................... 1
18 b 919890404 Fuel Cap .................................................................................................................... 1
19 b 912207300 Gasket ....................................................................................................................... 1
20 580036738 Grommet.................................................................................................................... 1
21 580050475 Pipe (Fill) ................................................................................................................... 1
22 580037180 Capscrew................................................................................................................... 2
23 580037219 Seal ........................................................................................................................... 1

FOOTNOTES:
a DS Models Only
b Standard Models Only

5-69
P16257 03-05

FUEL FILTER AND WATER SEPARATOR


(YANMAR 2.6L AND 3.3L) (DIESEL)

FUEL FILTER AND WATER SEPARATORYANMAR 2.6L AND 3.3LDIESEL

5-70
P16257 03-05

FUEL FILTER AND WATER SEPARATOR


(YANMAR 2.6L AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062738 Fuel Filter Assembly............................................................................................. 1
2 580062739 Body................................................................................................................. 1
3 580062740 Sensor ............................................................................................................. 1
4 580062741 Plug.................................................................................................................. 1
5 580062742 O-Ring ............................................................................................................. 1
6 580068075 Fuel Filter Cartridge ......................................................................................... 1
7 580062744 Filter ................................................................................................................. 1
8 580062706 Bolt ....................................................................................................................... 2
9 580062745 Pipe ...................................................................................................................... 1
10 580062746 Clamp................................................................................................................... 2
11 580062747 Clamp................................................................................................................... 2

5-71
P16258 03-05

FUEL INJECTION SYSTEM


(YANMAR 2.6L AND 3.3L) (DIESEL)

FUEL INJECTION SYSTEMYANMAR 2.6L AND 3.3LDIESEL

5-72
P16258 03-05

FUEL INJECTION SYSTEM


(YANMAR 2.6L AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

580063566 Engine Assembly (2.6L) ............................................................................................ 1


580063567 Engine Assembly (3.3L) ............................................................................................ 1
1 580062959 Fuel Injection Pump (2.6L) ................................................................................... 1
1 580062967 Fuel Injection Pump (3.3L) ................................................................................... 1
1 580064998 Solenoid (Fuel Shut-Off) .................................................................................. 1
1 580064999 O-Ring ......................................................................................................... 1
1 580065072 Solenoid Valve (Cold Start).............................................................................. 1
1 580065073 O-Ring ............................................................................................................. 1
2 580062723 Fuel Injector Assembly ......................................................................................... 4
3 580062725 Retainer ........................................................................................................... 1
4 580062724 Nozzle .............................................................................................................. 1
5 580062733 Pipe ...................................................................................................................... 1
6 580062734 Clamp .............................................................................................................. 2
7 580062737 Nut........................................................................................................................ 4
8 580062736 Gasket.................................................................................................................. 4
9 580062735 Pipe (Fuel Return)................................................................................................ 1
10 580062732 Pipe (#4)............................................................................................................... 1
11 580062731 Pipe (#3)............................................................................................................... 1
12 580062730 Pipe (#2)............................................................................................................... 1
13 580062729 Pipe (#1)............................................................................................................... 1
14 580062726 Retainer................................................................................................................ 2
15 580062727 Bolt................................................................................................................... 1
16 580062728 Retainer................................................................................................................ 1
17 580062727 Bolt................................................................................................................... 2
18 580062802 Bolt ....................................................................................................................... 2
19 580062801 Bracket ................................................................................................................. 1
20 580062806 Bolt ....................................................................................................................... 1
21 580062803 Retainer................................................................................................................ 1
22 580062805 Bolt ....................................................................................................................... 1
23 580062804 Bracket ................................................................................................................. 1
24 580062807 Bolt ....................................................................................................................... 1

580062799 Gasket Set (Includes Item 8) ..................................................................................... 1


580063932 Gasket Set (Includes Item 8) ..................................................................................... 1

5-73
P16288 03-05

THROTTLE CABLE ASSEMBLY


(YANMAR 2.6 AND 3.3L) (DIESEL)

THROTTLE CABLE ASSEMBLYYANMAR 2.6 AND 3.3LDIESEL

5-74
P16288 03-05

THROTTLE CABLE ASSEMBLY


(YANMAR 2.6 AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 580065180 Bracket (Throttle Cable)............................................................................................. 1


2 580040992 Bellcrank.................................................................................................................... 1
3 580041096 Push Rod Assembly .................................................................................................. 1
4 927937300 Joint Ball............................................................................................................... 2
5 580041083 Pushrod................................................................................................................ 1
6 937701906 Jam Nut ................................................................................................................ 2
7 580048455 Throttle Cable ............................................................................................................ 1
8 580042340 Bracket ...................................................................................................................... 1
9 580014315 Bolt ............................................................................................................................ 1
10 449015098 Locknut ...................................................................................................................... 1
11 580047919 Nut (Flange)............................................................................................................... 2
12 900011212 Rod End Pin .............................................................................................................. 1
13 580056840 Lock Ring................................................................................................................... 2
14 580063943 Pin ............................................................................................................................. 1
15 580026621 Clip Nut...................................................................................................................... 2
16 580049231 Capscrew................................................................................................................... 2
17 580047714 Capscrew................................................................................................................... 4
18 580042258 Bracket ...................................................................................................................... 1
19 580044860 Insert ......................................................................................................................... 2
20 580052685 Clip ............................................................................................................................ 3
21 449021003 Washer ...................................................................................................................... 2

5-75
P16290 04-05

THROTTLE POSITION SENSOR AND ATTACHING PARTS

THROTTLE POSITION SEN SOR AND AT TACHING PARTS

5-76
P16290 04-05

THROTTLE POSITION SENSOR AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580044170 Bracket (Actuator)...................................................................................................... 1


2 580047034 Capscrew................................................................................................................... 2
3 940600906 Washer ...................................................................................................................... 2
4 580065325 Throttle Position Sensor ............................................................................................ 1
5 580022962 Capscrew................................................................................................................... 2
6 580067862 Bracket ...................................................................................................................... 1
7 580063259 Rotor.......................................................................................................................... 1
8 580039438 Capscrew................................................................................................................... 1
9 504231270 Nut ............................................................................................................................. 1
10 580061268 Electronic Throttle Linkage Assembly ....................................................................... 1
11 580061319 Actuator (Pull)............................................................................................................ 1
12 580027573 Nut (Flange)............................................................................................................... 4
13 580002498 Fastener .................................................................................................................... 1
14 580026812 Clip ............................................................................................................................ 1
15 580049231 Capscrew................................................................................................................... 7
16 580037180 Capscrew................................................................................................................... 2

5-77
P16289 03-05

THROTTLE PEDAL AND ATTACHING PARTS

THROTTLE PEDA L AND ATTACHING PARTS

5-78
P16289 03-05

THROTTLE PEDAL AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580041082 Base (Throttle)........................................................................................................... 1


2 580068082 Shaft .......................................................................................................................... 1
3 580038063 Retaining Ring ........................................................................................................... 1
4 580047714 Capscrew................................................................................................................... 3
5 580037700 Screw (Stop).............................................................................................................. 1
6 580004592 Nut ............................................................................................................................. 1
7 524246118 Pedal Assembly (☞ P16283) ................................................................................... 1
8 a 449034005 Roll Pin ...................................................................................................................... 1
8 c 449034011 Pin ............................................................................................................................. 1
9 580052661 Pedal (Standard) ....................................................................................................... 1
10 580056839 Screw......................................................................................................................... 2
11 580043866 Throttle Position Sensor ............................................................................................ 1
12 940600906 Washer ...................................................................................................................... 2
13 580056460 Spring (Inner) ............................................................................................................ 1
13 b 580056462 Spring (Inner) ............................................................................................................ 1
14 580056459 Spring (Outer)............................................................................................................ 1
14 b 580056461 Spring (Outer)............................................................................................................ 1

FOOTNOTES:
a For Use With Directional Control Pedal Only
b For Use With Mazda Engines Only
c For Use With Standard Pedal Only

5-79
P16283 03-05

DIRECTIONAL CONTROL PEDAL ASSEMBLY

DIRECTIONAL CONTROL PEDAL ASSEMBLY

5-80
P16283 03-05

DIRECTIONAL CONTROL PEDAL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

524246118 Pedal Assembly ......................................................................................................... 1


1 580057300 Pedal .................................................................................................................... 1
2 580041297 Clip ....................................................................................................................... 1
3 580054683 Wire Harness ....................................................................................................... 1
4 518806635 Secondary Lock ............................................................................................... 1
5 580020942 Connector (4 Way) ........................................................................................... 1
6 580038290 Terminal ........................................................................................................... 4
7 .. . . . Switch .............................................................................................................. 1
8 .. . . . Switch .............................................................................................................. 1
9 580050676 Clip ....................................................................................................................... 1
10 580010433 Washer ................................................................................................................. 2
11 065619300 Lockwasher .......................................................................................................... 4
12 524137230 Pad ....................................................................................................................... 1
13 580010432 Spring................................................................................................................... 2
14 502634904 Screw ................................................................................................................... 4
15 580026812 Clip ....................................................................................................................... 1

5-81
NOTES

5-82
SECTION 6

6 ELECTRICAL SYSTEM

6 ELECTRICAL SYSTEM
CONTENTS

SECTION 6
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR AND MOUNTING


YANMAR 2.6 AND 3.3L
DIESEL........................................................................................................................................................ 6-45
BATTERY CABLES
GM 2.4L
GASOLINE AND LPG ................................................................................................................................. 6-40
COWL ELECTRICAL............................................................................................................................................ 6-4
DISTRIBUTOR
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG ................................................................................................................................. 6-37
ELECTRICAL SYSTEM
CHASSIS .......................................................................................................................................................... 6-8
ENGINE CONTROL MODULE
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-18
LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-19
ENGINE ELECTRICAL COMPONENTS
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-14
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG
⇒PENDING PER ECN 104248............................................................................................................... 6-24
ENGINE ELECTRICAL SYSTEM
GASOLINE AND LPG
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-16
MAZDA 2.0L AND 2.2L
GASOLINE
⇒PENDING PER ECN 104248............................................................................................................... 6-26
LPG
⇒PENDING PER ECN 104248............................................................................................................... 6-30
YANMAR 2.6L AND 3.3L, DIESEL
WITH OVERHEAD GUARD ........................................................................................................................ 6-42
ENGINE SAFETY ELECTRICAL SYSTEM
GM 2.4L
GASOLINE AND LPG ................................................................................................................................. 6-38
MAZDA 2.0L AND 2.2L
GASOLINE AND LPG ................................................................................................................................. 6-34
FUEL SYSTEM SENSORS
GASOLINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-20
LPG

6-1
CONTENTS

DESCRIPTION PAGE

MAZDA 2.0L AND 2.2L


PENDING PER ECN 104248⇒............................................................................................................... 6-21
IMPACT SENSOR .............................................................................................................................................. 6-22
INSTRUMENT CLUSTER .................................................................................................................................... 6-6
JOYSTICK AND ELECTRONIC CONTROL LEVERS........................................................................................ 6-48
LIGHTS
STOP, TAIL, TURN, BACKUP, AND STROBE
WITH CAB................................................................................................................................................... 6-52
WITH OVERHEAD GUARD ........................................................................................................................ 6-54
LOAD WEIGH ELECTRICAL ............................................................................................................................. 6-60
MAST ELECTRICAL .......................................................................................................................................... 6-58
POWER DISTRIBUTION MODULE
⇒S/N B875B06903D ...................................................................................................................................... 6-11
S/N B875B06904D⇒ ...................................................................................................................................... 6-12
SEALED ALTERNATOR AND MOUNTING
YANMAR 2.6L AND 3.3L ................................................................................................................................ 6-46
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................... 6-56
WIRE HARNESS
CHASSIS
GM 2.4L
⇒S/N B875B08416D............................................................................................................................... 6-86
S/N B875B08417D⇒ S/N PENDING PER ECN 104248 ........................................................................ 6-92
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................... 6-80
⇒S/N B875B08417D............................................................................................................................... 6-68
S/N B875B08417D⇒ S/N PENDING PER ECN 104248 ........................................................................ 6-74
YANMAR 2.6L AND 3.3L, DIESEL
D/B 08/2006⇒ ....................................................................................................................................... 6-104
⇒D/B 08/2006 ......................................................................................................................................... 6-98
COWL WITH FOOT DIRECTIONAL CONTROL PEDAL
WITH RETURN TO SET TILT ................................................................................................................... 6-148
COWL WITH FORWARD/REVERSE LEVER
WITHOUT RETURN TO SET TILT............................................................................................................ 6-152
DIESEL ENGINE
YANMAR 2.6L AND 3.3L
D/B 08/2006⇒ ....................................................................................................................................... 6-146
⇒D/B 08/2006 ....................................................................................................................................... 6-142
ELECTRONIC CONTROL VALVE
FOUR FUNCTION..................................................................................................................................... 6-158
THREE FUNCTION................................................................................................................................... 6-156
ENGINE
GM 2.4L, GASOLINE ................................................................................................................................ 6-134
GM 2.4L, LPG ........................................................................................................................................... 6-138
GASOLINE ENGINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................. 6-116
⇒S/N B875B08417D............................................................................................................................. 6-110
S/N B875B08417D⇒ S/N PENDING PER ECN 104248 ...................................................................... 6-112
HYDRAULIC COOLER ................................................................................................................................. 6-174
LIGHTS
6-2
CONTENTS

DESCRIPTION PAGE

WITH OVERHEAD GUARD


⇒S/N B875B08491D............................................................................................................................. 6-160
S/N B875B08492D⇒............................................................................................................................. 6-162
LPG ENGINE
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................. 6-126
⇒S/N B875B08416D............................................................................................................................. 6-122
S/N B875B08417D⇒ S/N PENDING PER ECN 104248 ...................................................................... 6-124
SEALED ALTERNATOR
GM 2.4L, GASOLINE AND LPG ................................................................................................................. 6-64
MAZDA 2.0L AND 2.2L
PENDING PER ECN 104248⇒............................................................................................................. 6-132
MAZDA 2.0L AND 2.2L, GASOLINE AND LPG .......................................................................................... 6-62
YANMAR 2.6L AND 3.3L, DIESEL .............................................................................................................. 6-66
TRANSMISSION
DUAL SPEED
D/B 08/2006⇒ ....................................................................................................................................... 6-172
⇒D/B 08/2006 ....................................................................................................................................... 6-168
SINGLE SPEED
D/B 08/2006⇒ ....................................................................................................................................... 6-166
⇒D/B 08/2006 ....................................................................................................................................... 6-164

6-3
P16292 03-05

COWL ELECTRICAL

COWL ELECTRICAL

6-4
P16292 03-05

COWL ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 580051810 Wire Harness (Cowl) (☞ P16307) ........................................................................... 1


2 580062311 Bracket ...................................................................................................................... 1
3 580038826 Bracket ...................................................................................................................... 1
4 580037180 Capscrew................................................................................................................... 4
5 580026812 Clip ............................................................................................................................ 3
6 580056613 Fastener .................................................................................................................... 3
7 580056614 Bracket ...................................................................................................................... 1
8 580030968 Capscrew................................................................................................................... 3
9 e 580049608 Vehicle System Manager (VSM) -8525419 ............................................................... 1
9 cd 580049609 Vehicle System Manager (VSM) -8525420 ............................................................... 1
9 bc 580049610 Vehicle System Manager (VSM) -8525421 ............................................................... 1
10 580038751 Wire Harness (Electronic Control Valve) (Four Function) (☞ P16309) .................... 1
10 580040090 Wire Harness (Electronic Control Valve) (Three Function) (☞ P16308) .................. 1
11 580050194 Connector .................................................................................................................. 1
a 580047200 Bracket ...................................................................................................................... 2

FOOTNOTES:
a Not Ilustrated
b With Cab
c With Electronic Hydraulics
d With Overhead Guard
e Without Electronic Hydraulics

6-5
P16300 03-05

INSTRUMENT CLUSTER

INSTRUMENT CLUSTER

6-6
P16300 03-05

INSTRUMENT CLUSTER

KEY:
A: Standard Ignition Switch - With Cab
B: Standard Ignition Switch - With Overhead Guard

QTY
ITEM PART NO. DESCRIPTION A B

1 d 580040993 Display Lever (Detent Forward and Reverse).................................................... 1 1


1 e 580073573 Display Lever (Detent Forward and Reverse).................................................... 1 1
2 580060625 Instrument Cluster ............................................................................................. .. 1
2 580060626 Instrument Cluster ............................................................................................. 1 ..
3 580047049 Bezel.................................................................................................................. 1 1
4 580047048 Decal (RH Display, All Options) ......................................................................... 1 1
5 a 580047046 Overlay (RH Display) ......................................................................................... 1 1
6 580039846 Cover (Display Lever) ........................................................................................ 1 1
6 f 580040994 Display Lever (Momentary) (Turn Signal Lever) ................................................ 1 1
6 g 580073574 Display Lever (Momentary) (Turn Signal Lever) ................................................ 1 1
7 b 504240712 Key Set .............................................................................................................. 1 1
7 b 504227276 Key ................................................................................................................ 2 2
8 b 580037904 Ignition Switch ................................................................................................... 1 1
8 c 500863104 Ignition Switch ................................................................................................... 1 1
8 c 500863106 Ignition Key.................................................................................................... 1 1
9 580047714 Capscrew........................................................................................................... 4 4
10 c 580047200 Bracket .............................................................................................................. 5 5
11 c 580039847 Cover ................................................................................................................. 1 1
12 580050933 Decal (Blank) (LH Instrument Cluster) .............................................................. .. 1
12 580047047 Decal (LH Instrument Cluster) ........................................................................... 1 ..

FOOTNOTES:
a Remove Panels From Overlay As Required For Truck Configuaration.
b Start With Key Switch
c Start with Push Button and Remote Key Switch
d ⇒ S/N B875B08512D
e S/N B875B08513D ⇒
f ⇒ S/N B875B08667D
g S/N B875B08668D ⇒

6-7
P16293 03-05

ELECTRICAL SYSTEM
(CHASSIS)

ELECTRICA L SYSTEMCHASSIS

6-8
P16293 03-05

ELECTRICAL SYSTEM
(CHASSIS)

ITEM PART NO. DESCRIPTION QTY

1 c 580043035 Power Distribution Module (☞ P16305) ................................................................... 1


1 d 580074261 Power Distribution Module (☞ P16996) ................................................................... 1
2 580056613 Fastener .................................................................................................................... 6
3 580056589 Clip ............................................................................................................................ 1
4 580068079 Bracket (Hood Switch) ............................................................................................... 1
5 580037180 Capscrew................................................................................................................... 1
5 b 580037180 Capscrew................................................................................................................... 2
6 i 580067998 Battery Tray ............................................................................................................... 1
6 j 580074432 Battery Tray ............................................................................................................... 1
7 580023854 Fuse Puller ................................................................................................................ 1
8 580039900 Capscrew................................................................................................................... 4
9 580056730 Seal ........................................................................................................................... 1
10 580027573 Nut (Flange)............................................................................................................... 1
11 580026812 Clip ............................................................................................................................ 6
12 a 580050229 Connector .................................................................................................................. 1
13 e 580036342 Horn........................................................................................................................... 1
13 f 580068957 Horn........................................................................................................................... 1
14 580047714 Capscrew................................................................................................................... 4
15 580026621 Clip Nut...................................................................................................................... 4
16 m 580063922 Wire Harness (Chassis) (Mazda 2.0L and 2.2L) (☞ P16317) ................................. 1
16 l 580069843 Wire Harness (Chassis) (Mazda 2.0L and 2.2L) (☞ P17404) ................................. 1
16 k 580073543 Wire Harness (Chassis) (Mazda 2.0L and 2.2L) (☞ P17791) ................................. 1
16 m 580063921 Wire Harness (Chassis) (GM 2.4L) (☞ P16316) ..................................................... 1
16 n 580069847 Wire Harness (Chassis) (GM 2.4L) (☞ P17410) ..................................................... 1
16 m 580063923 Wire Harness (Chassis) (Yanmar 2.6L and 3.3L Diesel) (☞ P16318) ..................... 1
16 n 580069845 Wire Harness (Chassis) (Yanmar 2.6L and 3.3L Diesel) (☞ P17405) ..................... 1
17 i 580074110 Link (Battery Hold Down) .......................................................................................... 1
17 j 580075004 Link (Battery Hold Down) .......................................................................................... 1
18 520052851 Battery (Wet) ............................................................................................................. 1
19 580046263 Link (Battery Hold Down) .......................................................................................... 1
20 580027573 Nut (Flange)............................................................................................................... 1
21 580041768 Cap ............................................................................................................................ 1
22 580056487 Bracket ...................................................................................................................... 1
23 g 580056628 Wire Harness (Remote Keyswitch)............................................................................ 1
23 h 580054477 Wire Harness (Remote Keyswitch)............................................................................ 1
24 580022893 Connector............................................................................................................. 1
25 505968540 Secondary Lock ................................................................................................... 2
26 505968514 Terminal (Pin) ....................................................................................................... 2
27 580026048 Terminal Ring ....................................................................................................... 2
28 505970552 Boot...................................................................................................................... 2
29 g 500863104 Ignition Switch ........................................................................................................... 1

6-9
P16293 03-05

ELECTRICAL SYSTEM
(CHASSIS)

ITEM PART NO. DESCRIPTION QTY

29 580054478 Ignition Switch ........................................................................................................... 1


30 500863106 Ignition Key ................................................................................................................ 1

FOOTNOTES:
a For Use With GM And Mazda Engines Only
b Yanmar 2.6L and 3.3L Diesel Only
c ⇒ S/N B875B06903D
d S/N B875B06904D ⇒
e ⇒ S/N B875B07797D
f S/N B875B07798D ⇒
g ⇒ S/N B875B09090D
h S/N B875B09091D ⇒
i ⇒ PENDING PER ECN 10402518
j PENDING PER ECN 10402518 ⇒
k PENDING PER ECN 104248 ⇒
l D/B 08/2006 ⇒ PENDING PER ECN 104248
m ⇒ D/B 08/2006
n D/B 08/2006 ⇒

6-10
P16305 03-05

POWER DISTRIBUTION MODULE


(⇒S/N B875B06903D)

POWER DISTRIBUTION MODULE⇒S/N B875B06903D

ITEM PART NO. DESCRIPTION QTY

580043035 Power Distribution Module......................................................................................... 1


1 580023052 Relay (30 Amp) .................................................................................................... 2
2 580036599 Relay (20 Amp) .................................................................................................... 5
3 580036575 Fuse (20 Amp) ..................................................................................................... 5
4 580036576 Fuse (30 Amp) ..................................................................................................... 2
5 580036751 Semiconductor ..................................................................................................... 1
6 580036752 Resistor (68 Ohm, 5 Watt) ................................................................................... 1
7 580043031 Fuse (25 Amp) ..................................................................................................... 3

6-11
P16996 04-06

POWER DISTRIBUTION MODULE


(S/N B875B06904D⇒)

POWER DISTRIBUTION MODULES/N B 875B06904D⇒

ITEM PART NO. DESCRIPTION QTY

580074261 Power Distribution Module......................................................................................... 1


1 580023052 Relay (30 Amp) .................................................................................................... 2
2 580036599 Relay (20 Amp) .................................................................................................... 5
3 580036575 Fuse (20 Amp) ..................................................................................................... 6
4 580036576 Fuse (30 Amp) ..................................................................................................... 2
5 580036751 Semiconductor ..................................................................................................... 1
6 580036752 Resistor (68 Ohm, 5 Watt) ................................................................................... 1
7 580043031 Fuse (25 Amp) ..................................................................................................... 2

6-12
NOTES

6-13
P17950 12-06

ENGINE ELECTRICAL COMPONENTS


(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ENGINE ELECTRICAL COMPONENTSGASOLINE AND LPGMAZDA 2.0L AND 2.2L PENDING PER ECN 104248⇒

6-14
P17950 12-06

ENGINE ELECTRICAL COMPONENTS


(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 580079666 Plug ........................................................................................................................... 1


2 900294855 O-Ring ....................................................................................................................... 1
3 580078991 Camshaft Position Sensor ......................................................................................... 1
4 901303832 Bolt ............................................................................................................................ 1
5 901290828 Bolt ............................................................................................................................ 1
6 580078993 Condenser ................................................................................................................. 1
7 505960535 Spark Plug ................................................................................................................. 4
8 580078987 Spark Plug Wire ........................................................................................................ 1
9 580078988 Spark Plug Wire ........................................................................................................ 1
10 580078989 Spark Plug Wire ........................................................................................................ 1
11 580078990 Spark Plug Wire ........................................................................................................ 1
12 580078983 Support (Spark Plug Wires)....................................................................................... 1
13 580078982 Support (Spark Plug Wires)....................................................................................... 2
14 900590834 Nut ............................................................................................................................. 1
15 580078979 Ignition Coil................................................................................................................ 4
16 580078978 Bolt ............................................................................................................................ 2
17 580078980 Bracket (Ignition Coil) ................................................................................................ 1
18 901860805 Nut ............................................................................................................................. 1
19 580024157 V-Belt (2.0L 2700 RPM, G And LP)........................................................................... 1
19 580024157 V-Belt (2.2L 2700 RPM, G And LP)........................................................................... 1
19 580082072 V-Belt (Notched) (2.0L 2700 RPM, GS) .................................................................... 1
19 580072115 V-Belt (Notched) (2.0L 2700 RPM, LPS)................................................................... 1
20 900724803 Bolt ............................................................................................................................ 3
21 901950814 Bracket ...................................................................................................................... 1
22 901085834 Bolt ............................................................................................................................ 1
23 901097863 Bolt ............................................................................................................................ 1
24 901292820 Bolt ............................................................................................................................ 1
25 580024160 Bolt ............................................................................................................................ 1
26 901950812 Strap .......................................................................................................................... 1
27 580040914 Starter........................................................................................................................ 1
28 580000990 Alternator (G And LP)................................................................................................ 1
28 900017264 Alternator (Sealed) (GS And LPS) ............................................................................ 1

580078981 Spark Plug Wire Set (Includes Items 8-11, 29) ......................................................... 1

6-15
P17951 12-06

ENGINE ELECTRICAL SYSTEM


(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ENGINE ELECTRICAL SYSTEMGASOLINE AND LPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

6-16
P17951 12-06

ENGINE ELECTRICAL SYSTEM


(GASOLINE AND LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

1 580068380 Wire Harness (Sealed Alternator) ............................................................................. 1


2 580037008 Switch (Low Pressure)............................................................................................... 1
3 580037160 Sensor (Air Flow Restriction)..................................................................................... 1
4 580001956 Fitting......................................................................................................................... 1
5 062143700 Capscrew................................................................................................................... 1
6 016103700 Washer ...................................................................................................................... 3
7 580000990 Alternator (G And LPG) ............................................................................................. 1
7 900017264 Alternator (Sealed) (GS And LPS) ............................................................................ 1
8 580065138 Pulley (Alternator)...................................................................................................... 1
9 580040737 Spacer ....................................................................................................................... 1
10 449001073 Capscrew................................................................................................................... 1
11 449021006 Washer ...................................................................................................................... 1
12 580056609 Flange Bolt (Gasoline)............................................................................................... 3
12 518800606 Capscrew (LPG) ........................................................................................................ 3
13 580076752 Sensor (Oxygen) ....................................................................................................... 2
14 580030876 Clip ............................................................................................................................ 3
15 518796608 Clamp ........................................................................................................................ 1
16 580005302 Sleeve........................................................................................................................ 1
17 580042963 Lock Nut .................................................................................................................... 1
18 580073540 Bracket ...................................................................................................................... 1
19 580041168 Battery Cable (Positive) (G And LPG) ....................................................................... 1
19 580063616 Terminal................................................................................................................ 1
19 580063617 Terminal................................................................................................................ 1
19 580006553 Terminal................................................................................................................ 1
19 580040374 Boot...................................................................................................................... 1
19 505976537 Boot...................................................................................................................... 1
19 580052019 Boot...................................................................................................................... 1
20 580057797 Battery Cable (Positive) (GS And LPS) ..................................................................... 1
20 580074877 Terminal................................................................................................................ 1
20 580063617 Terminal................................................................................................................ 1
20 580006553 Terminal................................................................................................................ 1
20 505976537 Boot...................................................................................................................... 2
20 580052019 Boot...................................................................................................................... 1
21 580027573 Nut (Flange)............................................................................................................... 1
22 940600908 Lockwasher ............................................................................................................... 2
23 580047792 Bolt ............................................................................................................................ 1
24 580037180 Capscrew................................................................................................................... 1
25 580050644 Battery Cable (Negative) ........................................................................................... 1
25 580063618 Terminal................................................................................................................ 1
25 .. . . . Terminal................................................................................................................ 1
25 580050293 Fitting ................................................................................................................... 1
25 580006553 Terminal................................................................................................................ 1
26 580047714 Capscrew................................................................................................................... 1
27 580026621 Clip Nut (G And LP)................................................................................................... 1
a 580074944 Wire Harness (Gasoline Mazda Engine) (☞ P17958) ............................................. 1
a 580074567 Wire Harness (LPG Mazda Engine) (☞ P17959) .................................................... 1

FOOTNOTES:
a Not Illustrated

6-17
P17780 12-06

ENGINE CONTROL MODULE


(GASOLINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ENGINE CONTROL MODULEGASOLINEMAZDA 2.0L AND 2.2L PENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY

1 580077620 Electronic Control Module (2.0L, Gasoline) (2700 RPM) .......................................... 1


1 580077621 Electronic Control Module (2.2L, Gasoline) (2700 RPM) .......................................... 1
2 580081280 Screw......................................................................................................................... 2
3 580078294 Bracket ...................................................................................................................... 1
4 580078295 Screw......................................................................................................................... 4

6-18
P17781 12-06

ENGINE CONTROL MODULE


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ENGINE CONTROL MODULELPGMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY

1 580077611 Electronic Control Module (2.0L, LPG) (2700 RPM) ................................................. 1


1 580077612 Electronic Control Module (2.2L, LPG) (2700 RPM) ................................................. 1
2 580080338 Screw......................................................................................................................... 2
3 580078294 Bracket ...................................................................................................................... 1
4 580078295 Screw......................................................................................................................... 4

6-19
P17786 12-06

FUEL SYSTEM SENSORS


(GASOLINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

FUEL SYSTEM SENSORSGASOLINEMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY

1 580076752 Sensor (Oxygen) ....................................................................................................... 2


2 580036023 Sensor (Coolant Temperature) .................................................................................. 1
3 580051890 Pressure Transducer (Oil Pressure) .......................................................................... 1

6-20
P17787 12-06

FUEL SYSTEM SENSORS


(LPG) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

FUEL SYSTEM SENSORSLPGMAZ DA 2.0L A ND 2.2LPENDING PER ECN 104248⇒

ITEM PART NO. DESCRIPTION QTY

1 580045523 MAP Sensor (Boost).................................................................................................. 1


2 580041817 Sensor (Air Temperature) .......................................................................................... 1
3 580036023 Sensor (Coolant Temperature) .................................................................................. 1
4 580051890 Pressure Transducer (Oil Pressure) .......................................................................... 1
5 580076752 Sensor (Oxygen) ....................................................................................................... 2

6-21
P16478 08-05

IMPACT SENSOR

IMPACT SENSOR

6-22
P16478 08-05

IMPACT SENSOR

ITEM PART NO. DESCRIPTION QTY

1 580064567 Bracket ...................................................................................................................... 1


2 580026812 Clip ............................................................................................................................ 2
3 580056613 Fastener .................................................................................................................... 2
4 580064565 Wire Harness (Impact Sensor) .................................................................................. 1
5 580020942 Connector (4 Way) ............................................................................................... 1
6 518806635 Secondary Lock ................................................................................................... 1
7 505968514 Terminal (Pin) ....................................................................................................... 4
8 580020943 Connector (4-Way) ............................................................................................... 2
9 580020944 Secondary Lock ................................................................................................... 2
10 505968568 Terminal (Socket) ................................................................................................. 8
11 580049555 Clamp (Swivel) .......................................................................................................... 2
12 580042330 Clamp ........................................................................................................................ 2
13 580041371 Clamp ........................................................................................................................ 1
14 580047714 Capscrew................................................................................................................... 2
15 580064917 Impact Sensor ........................................................................................................... 1
16 580020942 Connector (4 Way) ............................................................................................... 1
17 518806635 Secondary Lock ................................................................................................... 1
18 505972554 Pin ........................................................................................................................ 4
19 580041369 Clamp ........................................................................................................................ 1

6-23
P16247 03-05

ENGINE ELECTRICAL COMPONENTS


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

ENGINE ELECTRICAL COMPONENTSMAZDA 2.0L AND 2.2LGASOLINE AND L PG⇒PENDING PER ECN 104248

6-24
P16247 03-05

ENGINE ELECTRICAL COMPONENTS


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Engine Control Unit ................................................................................................... 1


2 504256792 Screw ................................................................................................................... 3
3 901575820 Bolt ....................................................................................................................... 5
4 a 580047014 Electronic Control Module (2.0L).......................................................................... 1
4 a 580047015 Electronic Control Module (2.2L).......................................................................... 1
5 580066682 Cover.................................................................................................................... 1
6 580053768 Wire Harness (Electronic Control Unit) ................................................................ 1
7 580053769 Box (Electronic Control Unit) ................................................................................ 1
8 580057934 Screw ................................................................................................................... 2
9 580000990 Alternator................................................................................................................... 1
10 901860805 Nut ............................................................................................................................. 1
11 900724803 Bolt ............................................................................................................................ 3
12 901950814 Bracket ...................................................................................................................... 1
13 901085834 Bolt ............................................................................................................................ 1
14 901097863 Bolt ............................................................................................................................ 1
15 505976593 Ignition Cable Set ...................................................................................................... 1
15 901303806 Cable (Spark Plug)............................................................................................... 1
15 901303807 Cable (Spark Plug)............................................................................................... 1
15 901303808 Cable (Spark Plug)............................................................................................... 1
15 901303809 Cable (Spark Plug)............................................................................................... 1
16 505960549 Support ................................................................................................................ 1
17 505960535 Spark Plug ................................................................................................................. 4
18 580046994 Coil Wire .................................................................................................................... 1
19 580024157 V-Belt......................................................................................................................... 1
20 901950812 Strap .......................................................................................................................... 1
21 901292820 Bolt ............................................................................................................................ 1
22 580024160 Bolt ............................................................................................................................ 1
23 580047005 Bracket ...................................................................................................................... 1
24 580047006 Screw Set .................................................................................................................. 1
25 580043627 Ignition Coil................................................................................................................ 1
26 580043604 Condenser ................................................................................................................. 1
27 580043605 Igniter ........................................................................................................................ 1
28 580045523 MAP Sensor (Boost).................................................................................................. 1
29 580056478 Screw......................................................................................................................... 2
30 580024158 Hose .......................................................................................................................... 1
31 901303832 Bolt ............................................................................................................................ 1
32 580047016 Distributor (☞ P16244) ............................................................................................ 1
33 580046995 O-Ring ....................................................................................................................... 1
34 901303837 Heat Gauge ............................................................................................................... 1
35 901860807 Oil Pressure Switch ................................................................................................... 1
36 b 900529808 Washer ...................................................................................................................... 1
37 580041817 Sensor (Air Temperature) .......................................................................................... 1
38 900542824 Washer ...................................................................................................................... 1
39 580047698 Sensor (Oxygen) ....................................................................................................... 1
40 580040914 Starter........................................................................................................................ 1

FOOTNOTES:
a Gasoline
b LPG

6-25
P16295 03-05

ENGINE ELECTRICAL SYSTEM


(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

ENGINE ELECTRICAL SYSTEMMAZDA 2.0L AND 2.2LGASOL INE⇒ PENDING PER ECN 104248

6-26
P16295 03-05

ENGINE ELECTRICAL SYSTEM


(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 580042387 Bracket ...................................................................................................................... 1


2 580036023 Sensor (Coolant Temperature) .................................................................................. 1
3 b 580046434 Wire Harness (Engine) (☞ P16312) ........................................................................ 1
3 c 580070865 Wire Harness (Engine) (☞ P17391) ........................................................................ 1
4 b 580041154 Lockwasher (Not Illustrated) ...................................................................................... 1
4 c 580026812 Clip ............................................................................................................................ 1
5 b 580041153 Nut (Not Illustrated) ................................................................................................... 1
5 c 580056613 Fastener .................................................................................................................... 1
6 580039900 Capscrew................................................................................................................... 11
7 504225257 Nut ............................................................................................................................. 7
8 580041168 Battery Cable (Positive) ............................................................................................. 1
8 580040374 Boot...................................................................................................................... 1
8 580049075 Boot...................................................................................................................... 1
8 580063617 Terminal................................................................................................................ 1
8 580006553 Terminal................................................................................................................ 1
8 580063616 Terminal................................................................................................................ 1
9 580049346 Bracket ...................................................................................................................... 1
10 580047698 Sensor (Oxygen) ....................................................................................................... 1
11 580027573 Nut (Flange)............................................................................................................... 5
12 580041817 Sensor (Air Temperature) .......................................................................................... 1
13 900542824 Washer ...................................................................................................................... 1
14 580056906 Adapter ...................................................................................................................... 1
15 580051890 Pressure Transducer (Oil Pressure) .......................................................................... 1
16 580047926 Plate (Coil Mounting) ................................................................................................. 1
17 580047714 Capscrew................................................................................................................... 6
18 580026621 Clip Nut...................................................................................................................... 6
19 580043604 Condenser ................................................................................................................. 1
20 580043605 Igniter ........................................................................................................................ 1
21 520035820 Capscrew................................................................................................................... 2
22 580044946 Nut ............................................................................................................................. 2
23 580043627 Ignition Coil................................................................................................................ 1
24 580047919 Nut (Flange)............................................................................................................... 1
25 580047792 Bolt ............................................................................................................................ 2
26 580047014 Electronic Control Module (2.2L) ............................................................................... 1
26 580047015 Electronic Control Module (2.0L) ............................................................................... 1
27 580056455 Shoulder Bolt ............................................................................................................. 4
28 580056456 Bracket Assembly ...................................................................................................... 1
29 580041704 Insert .................................................................................................................... 6
30 580046436 Governor Controller Unit............................................................................................ 1
31 580058212 Capscrew................................................................................................................... 4
32 580056457 Shield Assembly ........................................................................................................ 1
33 580063955 Drip Shield............................................................................................................ 1
34 580012070 Pad ....................................................................................................................... 1
35 940600908 Lockwasher ............................................................................................................... 1
36 580050644 Battery Cable (Negative) ........................................................................................... 1
36 505970529 Clamp................................................................................................................... 1
36 580050293 Fitting ................................................................................................................... 1
36 580006553 Terminal................................................................................................................ 1
36 580063618 Terminal................................................................................................................ 1
37 580049011 Capscrew................................................................................................................... 2

6-27
P16295 03-05

ENGINE ELECTRICAL SYSTEM


(MAZDA 2.0L AND 2.2L) (GASOLINE)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

38 580037180 Capscrew................................................................................................................... 2
39 580037160 Sensor (Air Flow Restriction)..................................................................................... 1
40 580037008 Switch (Low Pressure)............................................................................................... 1
41 930102907 Screw......................................................................................................................... 1
42 580065963 Washer ...................................................................................................................... 2
43 580065521 Isolator....................................................................................................................... 1
44 505966543 Nut ............................................................................................................................. 1
45 580039588 Clip ............................................................................................................................ 1
ac 501884905 Fitting......................................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b ⇒ D/B 08/2006
c D/B 08/2006 ⇒

6-28
NOTES

6-29
P16296 03-05

ENGINE ELECTRICAL SYSTEM


(MAZDA 2.0L AND 2.2L) (LPG)
(⇒PENDING PER ECN 104248)

ENGINE ELECTRICAL SYSTEMMAZDA 2.0L AND 2.2LLPG⇒PENDING PER ECN 104248

6-30
P16296 03-05

ENGINE ELECTRICAL SYSTEM


(MAZDA 2.0L AND 2.2L) (LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

1 580042330 Clamp ........................................................................................................................ 1


2 580041557 Clamp ........................................................................................................................ 1
3 580039900 Capscrew................................................................................................................... 9
4 580050644 Battery Cable (Negative) ........................................................................................... 1
4 580063618 Terminal................................................................................................................ 1
4 580050293 Fitting ................................................................................................................... 1
4 505970529 Clamp................................................................................................................... 1
4 580006553 Terminal................................................................................................................ 1
5 580047714 Capscrew................................................................................................................... 4
6 a 580046433 Wire Harness (LPG Engine) (☞ P16313) ................................................................ 1
6 b 580070864 Wire Harness (LPG) (☞ P17397) ............................................................................ 1
7 580027573 Nut (Flange)............................................................................................................... 1
8 580049657 Bracket ...................................................................................................................... 1
9 580041168 Battery Cable (Positive) ............................................................................................. 1
9 580063616 Terminal................................................................................................................ 1
9 580063617 Terminal................................................................................................................ 1
9 580006553 Terminal................................................................................................................ 1
9 580040374 Boot...................................................................................................................... 1
9 580049075 Boot...................................................................................................................... 1
10 a 580041153 Nut (Not Illustrated) ................................................................................................... 1
10 b 580026812 Clip ............................................................................................................................ 1
11 a 580041154 Lockwasher (Not Illustrated) ...................................................................................... 1
11 b 580056613 Fastener .................................................................................................................... 2
12 580037180 Capscrew................................................................................................................... 2
13 940600908 Lockwasher ............................................................................................................... 1
14 580047792 Bolt ............................................................................................................................ 1
15 580046435 Engine Control Unit (2.0L) ......................................................................................... 1
15 580052252 Engine Control Unit (2.2L) ......................................................................................... 1
16 580047919 Nut (Flange)............................................................................................................... 1
17 504225257 Nut ............................................................................................................................. 9
18 580058212 Capscrew................................................................................................................... 4
19 580044946 Nut ............................................................................................................................. 2
20 580047926 Plate .......................................................................................................................... 1
21 580043627 Ignition Coil................................................................................................................ 1
22 580043605 Igniter ........................................................................................................................ 1
23 580043604 Condenser ................................................................................................................. 1
24 520035820 Capscrew................................................................................................................... 2
25 580026621 Clip Nut...................................................................................................................... 4
26 580056453 Formed Bracket ......................................................................................................... 1
27 580051890 Pressure Transducer (Oil Pressure) .......................................................................... 1
28 580056906 Adapter ...................................................................................................................... 1
29 580036023 Sensor (Coolant Temperature) .................................................................................. 1
30 580023019 Fitting......................................................................................................................... 1
31 580037160 Sensor (Air Flow Restriction)..................................................................................... 1
32 580037008 Switch (Low Pressure)............................................................................................... 1

6-31
P16296 03-05

ENGINE ELECTRICAL SYSTEM


(MAZDA 2.0L AND 2.2L) (LPG)
(⇒PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

33 501884905 Fitting......................................................................................................................... 1
34 b 580039588 Clip ............................................................................................................................ 1

FOOTNOTES:
a ⇒ D/B 08/2006
b D/B 08/2006 ⇒

6-32
NOTES

6-33
P16299 03-05

ENGINE SAFETY ELECTRICAL SYSTEM


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)

ENGINE SAFETY ELECT RICAL SYST EMMAZDA 2.0L AND 2.2L GASOLINE AND LPG

6-34
P16299 03-05

ENGINE SAFETY ELECTRICAL SYSTEM


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 c 580076731 Bracket ...................................................................................................................... 1


1 d 580077305 Bracket ...................................................................................................................... 1
2 580054023 Emergency Stop Switch ............................................................................................ 1
3 580052989 Battery Cable (Positive) ............................................................................................. 1
3 580040374 Boot...................................................................................................................... 1
3 580049075 Boot...................................................................................................................... 1
3 580063616 Terminal................................................................................................................ 1
4 580049011 Capscrew................................................................................................................... 2
5 580052982 Bracket ...................................................................................................................... 1
6 580041704 Insert ......................................................................................................................... 2
7 580052983 Cable ......................................................................................................................... 1
8 580042794 Clamp (Swivel) .......................................................................................................... 2
9 580042331 Clamp (Swivel) .......................................................................................................... 3
10 580052986 Battery Cable (Positive) ............................................................................................. 1
10 580049075 Boot...................................................................................................................... 2
10 580063617 Terminal................................................................................................................ 1
10 580063956 Terminal................................................................................................................ 1
10 580006553 Terminal................................................................................................................ 1
11 580052685 Clip ............................................................................................................................ 1
12 580052680 Clamp ........................................................................................................................ 1
13 580027573 Nut (Flange)............................................................................................................... 1
14 580037180 Capscrew................................................................................................................... 1
15 940600908 Lockwasher ............................................................................................................... 1
16 580047792 Bolt ............................................................................................................................ 1
17 580026621 Clip Nut...................................................................................................................... 2
18 580047714 Capscrew................................................................................................................... 3
19 580050644 Battery Cable (Negative) ........................................................................................... 1
19 580063618 Terminal................................................................................................................ 1
19 580050293 Fitting ................................................................................................................... 1
19 505970529 Clamp................................................................................................................... 1
19 580006553 Terminal................................................................................................................ 1
20 580056609 Flange Bolt ................................................................................................................ 3
21 a 580054108 Bracket ...................................................................................................................... 1
21 b 580073540 Bracket ...................................................................................................................... 1
22 580042963 Lock Nut .................................................................................................................... 1
23 a 580045447 Capscrew................................................................................................................... 1
23 b 449001073 Capscrew................................................................................................................... 1
24 a 580001186 Pulley......................................................................................................................... 1
24 b 580065138 Pulley (Alternator)...................................................................................................... 1
25 062143700 Capscrew................................................................................................................... 1
26 016103700 Washer ...................................................................................................................... AR
27 900017264 Alternator (Sealed) (Sealed)...................................................................................... 1
28 580068380 Wire Harness (Sealed Alternator) (Sealed Alternator) (☞ P16320) ........................ 1
29 580056840 Lock Ring................................................................................................................... 1
30 900011212 Rod End Pin .............................................................................................................. 1
31 014996900 Nut ............................................................................................................................. 2
32 015026400 Lockwasher ............................................................................................................... 2
33 014939300 Nut ............................................................................................................................. 2
34 015035700 Lockwasher ............................................................................................................... 2
35 b 449021006 Washer ...................................................................................................................... 1

6-35
P16299 03-05

ENGINE SAFETY ELECTRICAL SYSTEM


(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

36 b 449001073 Capscrew................................................................................................................... 1
37 b 580005302 Sleeve........................................................................................................................ 1
b 580072115 V-Belt (Notched) (Not Illustrated) .............................................................................. 1

FOOTNOTES:
a ⇒ S/N B875B07141D
b S/N B875B07142D ⇒
c ⇒ PENDING PER ECN 10402518
d PENDING PER ECN 10402518 ⇒

6-36
P16244 03-05

DISTRIBUTOR
(MAZDA 2.0L AND 2.2L) (GASOLINE AND LPG)

DISTRIBUTORMAZ DA 2.0L AND 2.2LGASOLINE AND LPG

ITEM PART NO. DESCRIPTION QTY

580047016 Distributor .................................................................................................................. 1


1 580047018 Cap....................................................................................................................... 1
2 580047019 Rotor .................................................................................................................... 1
3 580047017 Cover.................................................................................................................... 1

6-37
P16298 03-05

ENGINE SAFETY ELECTRICAL SYSTEM


(GM 2.4L) (GASOLINE AND LPG)

ENGINE SAFETY ELECT RICAL SYST EMGM 2.4LGASOLINE AND LPG

6-38
P16298 03-05

ENGINE SAFETY ELECTRICAL SYSTEM


(GM 2.4L) (GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580052988 Battery Cable (Positive) ............................................................................................. 1


1 580049075 Boot...................................................................................................................... 2
1 580063617 Terminal................................................................................................................ 1
1 580063956 Terminal................................................................................................................ 1
1 580006553 Terminal................................................................................................................ 1
2 580050643 Battery Cable (Negative) ........................................................................................... 1
2 580063618 Terminal................................................................................................................ 1
2 580050293 Fitting ................................................................................................................... 1
2 580063617 Terminal................................................................................................................ 1
2 580006553 Terminal................................................................................................................ 1
2 505970529 Clamp................................................................................................................... 1
3 580038938 Plate .......................................................................................................................... 1
4 449001120 Capscrew................................................................................................................... 1
5 505970574 Washer ...................................................................................................................... 1
6 580047183 Spacer ....................................................................................................................... 1
7 580039016 Pulley......................................................................................................................... 1
8 015026800 Lockwasher ............................................................................................................... 1
9 014940200 Nut ............................................................................................................................. 1
10 203759000 Capscrew................................................................................................................... 1
11 580040737 Spacer ....................................................................................................................... 1
12 580027573 Nut (Flange)............................................................................................................... 1
13 580047714 Capscrew................................................................................................................... 3
14 940600908 Lockwasher ............................................................................................................... 1
15 580037180 Capscrew................................................................................................................... 1
16 580049011 Capscrew................................................................................................................... 1
17 580068379 Wire Harness (Sealed Alternator) (☞ P16319) ....................................................... 1
18 580010483 Clamp ........................................................................................................................ 2
19 900017264 Alternator (Sealed) (Sealed)...................................................................................... 1
20 580071482 Pulley (Tensioner)...................................................................................................... 1

6-39
P16294 03-05

BATTERY CABLES
(GM 2.4L) (GASOLINE AND LPG)

BATTERY CABLESGM 2.4LGASOLINE AND LPG

6-40
P16294 03-05

BATTERY CABLES
(GM 2.4L) (GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

1 580041166 Battery Cable (Positive) ............................................................................................. 1


1 580040374 Boot...................................................................................................................... 1
1 580049075 Boot...................................................................................................................... 1
1 580063617 Terminal................................................................................................................ 1
1 580063616 Terminal................................................................................................................ 1
1 580006553 Terminal................................................................................................................ 1
2 580050643 Battery Cable (Negative) ........................................................................................... 1
2 580063618 Terminal................................................................................................................ 1
2 580050293 Fitting ................................................................................................................... 1
2 580063617 Terminal................................................................................................................ 1
2 505970529 Clamp................................................................................................................... 1
2 580006553 Terminal................................................................................................................ 1
3 580010483 Clamp ........................................................................................................................ 2
4 580047714 Capscrew................................................................................................................... 1
5 580027573 Nut (Flange)............................................................................................................... 1
6 580026621 Clip Nut...................................................................................................................... 1
7 940600908 Lockwasher ............................................................................................................... 1
8 580037180 Capscrew................................................................................................................... 1
9 580049011 Capscrew................................................................................................................... 1

6-41
P16297 03-05

ENGINE ELECTRICAL SYSTEM


(YANMAR 2.6L AND 3.3L, DIESEL) (WITH OVERHEAD GUARD)

ENGINE ELECTRICAL SYSTEMYANMAR 2.6L AND 3.3L, DIESELWITH OVERHEAD GUARD

6-42
P16297 03-05

ENGINE ELECTRICAL SYSTEM


(YANMAR 2.6L AND 3.3L, DIESEL) (WITH OVERHEAD GUARD)

ITEM PART NO. DESCRIPTION QTY

1 a 580041003 Wire Harness (Engine) (☞ P16314) ........................................................................ 1


1 b 580070866 Wire Harness (Engine) (☞ P17439) ........................................................................ 1
2 a 580041154 Lockwasher (Not Illustrated) ...................................................................................... 1
2 b 580026812 Clip ............................................................................................................................ 3
3 a 580041153 Nut (Not Illustrated) ................................................................................................... 1
3 b 580056613 Fastener .................................................................................................................... 3
4 580037160 Sensor (Air Flow Restriction)..................................................................................... 1
5 580056906 Adapter ...................................................................................................................... 1
6 580051890 Pressure Transducer (Oil Pressure) .......................................................................... 1
7 580049289 Nut ............................................................................................................................. 2
8 580056295 Bracket ...................................................................................................................... 1
9 580037180 Capscrew................................................................................................................... 2
10 580057553 Bracket ...................................................................................................................... 1
11 580043584 Isolation Mount .......................................................................................................... 2
12 580001621 Relay (Glow Plug)...................................................................................................... 1
13 580047919 Nut (Flange)............................................................................................................... 2
14 940004902 Washer ...................................................................................................................... 1
15 449022022 Lockwasher ............................................................................................................... 1
16 931108909 Screw......................................................................................................................... 1
17 580045059 Speed Sensor (Engine RPM) .................................................................................... 1
18 940600907 Washer ...................................................................................................................... 2
19 580036023 Sensor (Coolant Temperature) .................................................................................. 1
20 580060376 Bracket ...................................................................................................................... 1
21 580049840 Capscrew................................................................................................................... 1
22 580042330 Clamp ........................................................................................................................ 1
23 580059714 Bracket ...................................................................................................................... 1
24 580045401 Wire Harness (Alternator).......................................................................................... 1
24 580010738 Connector (☞ P16547) ....................................................................................... 1
24 580014386 Fuse (60 Amp) ..................................................................................................... 1
24 580010739 Cover (With Seal) ................................................................................................. 1
24 580052019 Boot...................................................................................................................... 1
24 580034616 Seal ...................................................................................................................... 2
24 580043655 Terminal................................................................................................................ 2
24 505968563 Terminal................................................................................................................ 1
24 580068378 Wire Harness (Alternator) (Safety) ............................................................................ 1
25 940004903 Washer ...................................................................................................................... 1
26 580040850 Clip Nut...................................................................................................................... 1
27 931109909 Screw......................................................................................................................... 1
28 449015002 Nut ............................................................................................................................. 1
29 580046870 Battery Cable (Positive) ............................................................................................. 1
29 580064919 Battery Cable (Positive) (DS)..................................................................................... 1
29 580063616 Terminal................................................................................................................ 1
29 580063617 Terminal................................................................................................................ 1
29 580006553 Terminal................................................................................................................ 1
29 580049075 Boot...................................................................................................................... 1
29 580040374 Boot...................................................................................................................... 1
30 580050645 Battery Cable (Negative) ........................................................................................... 1
30 580063618 Terminal................................................................................................................ 1
30 580063617 Terminal................................................................................................................ 1
30 580050293 Fitting ................................................................................................................... 1

6-43
P16297 03-05

ENGINE ELECTRICAL SYSTEM


(YANMAR 2.6L AND 3.3L, DIESEL) (WITH OVERHEAD GUARD)

ITEM PART NO. DESCRIPTION QTY

30 505970529 Clamp................................................................................................................... 1
30 580006553 Terminal................................................................................................................ 1
31 940600908 Lockwasher ............................................................................................................... 1
32 580037180 Capscrew................................................................................................................... 2
33 580041557 Clamp ........................................................................................................................ 1
34 580062748 Starter........................................................................................................................ 1
34 580062750 Ball Bearing.......................................................................................................... 1
34 580062751 Ball Bearing.......................................................................................................... 1
34 580062753 Screw ................................................................................................................... 4
34 580062754 Brush.................................................................................................................... 2
34 580062756 Spring................................................................................................................... 4
34 580062763 Pinion ................................................................................................................... 1
34 580062770 Housing ................................................................................................................ 1
35 580056527 Capscrew................................................................................................................... 1
36 580062747 Clamp ........................................................................................................................ 2

FOOTNOTES:
a ⇒ D/B 08/2006
b D/B 08/2006 ⇒

6-44
P16291 03-05

ALTERNATOR AND MOUNTING


(YANMAR 2.6 AND 3.3L) (DIESEL)

ALTERNATOR AND MOUNTINGYANMAR 2.6 AND 3.3LDIESEL

ITEM PART NO. DESCRIPTION QTY

1 580062772 Alternator................................................................................................................... 1
1 580062776 Ball Bearing.......................................................................................................... 1
1 580062777 Plate ..................................................................................................................... 1
1 580062778 Screw ................................................................................................................... 4
1 580062779 Stud...................................................................................................................... 2
1 580062781 Ball Bearing.......................................................................................................... 1
1 580062782 Cover.................................................................................................................... 1
2 580062795 Bolt ............................................................................................................................ 1
3 580063389 Nut ............................................................................................................................. 1
4 580062798 Bolt ............................................................................................................................ 1
5 580062796 Belt Adjuster Bracket ................................................................................................. 1
6 580062797 Bolt ............................................................................................................................ 1

6-45
P16548 09-05

SEALED ALTERNATOR AND MOUNTING


(YANMAR 2.6L AND 3.3L)

SEALED ALTERNATOR AND MOUNTINGYANMAR 2.6L AND 3.3L

6-46
P16548 09-05

SEALED ALTERNATOR AND MOUNTING


(YANMAR 2.6L AND 3.3L)

ITEM PART NO. DESCRIPTION QTY

1 580065089 Strap (Alternator)....................................................................................................... 1


2 580062165 Alternator (Sealed) .................................................................................................... 1
3 580065138 Pulley (Alternator)...................................................................................................... 1
4 580030967 Capscrew................................................................................................................... 1
5 023604600 Washer ...................................................................................................................... 1
6 015026200 Lockwasher ............................................................................................................... 1
7 062306700 Capscrew................................................................................................................... 1
8 580040737 Spacer ....................................................................................................................... 1
9 449021006 Washer ...................................................................................................................... 1
10 449001073 Capscrew................................................................................................................... 1
11 580030968 Capscrew................................................................................................................... 1
12 580068207 Capscrew................................................................................................................... 1
13 580068209 Bracket ...................................................................................................................... 1
14 580005302 Sleeve........................................................................................................................ 2
15 580042963 Lock Nut .................................................................................................................... 2
16 580065470 V-Belt......................................................................................................................... 1
17 580042964 Lock Nut .................................................................................................................... 1
18 580067622 Spacer ....................................................................................................................... 1
19 580064599 Clamp ........................................................................................................................ 1
20 580053484 Clamp ........................................................................................................................ 1

6-47
P16301 03-05

JOYSTICK AND ELECTRONIC CONTROL LEVERS

JOYSTICK AND ELECTRONIC CONT ROL LEVERS

6-48
P16301 03-05

JOYSTICK AND ELECTRONIC CONTROL LEVERS

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
g 580057969 Joystick Control (Without Interlock) ................................................................... 1 ..
i 580068622 Joystick Control (Without Interlock) ................................................................... 1 ..
l 580077775 Joystick Control (Without Interlock) ................................................................... 1 ..
j 580057970 Joystick Control (Without Interlock) ................................................................... .. 1
k 580068623 Joystick Control (Without Interlock) ................................................................... .. 1
m 580077777 Joystick Control (Without Interlock) ................................................................... .. 1
n 580057971 Joystick Control (With Interlock) ........................................................................ 1 ..
p 580077778 Joystick Control (With Interlock) ........................................................................ 1 ..
o 580057972 Joystick Control (With Interlock) ........................................................................ .. 1
q 580077779 Joystick Control (With Interlock) ........................................................................ .. 1
1 g 580057923 Joystick (Without Interlock) ........................................................................... 1 ..
1 i 580068618 Joystick (Without Interlock) ........................................................................... 1 ..
1 l 580077780 Joystick (Without Interlock) ........................................................................... 1 ..
1 j 580057924 Joystick (Without Interlock) ........................................................................... .. 1
1 k 580068619 Joystick (Without Interlock) ........................................................................... .. 1
1 m 580077781 Joystick (Without Interlock) ........................................................................... .. 1
1 n 580057925 Joystick (With Interlock) ................................................................................ 1 ..
1 p 580077782 Joystick (With Interlock) ................................................................................ 1 ..
1 o 580057926 Joystick (With Interlock) ................................................................................ .. 1
1 q 580077783 Joystick (With Interlock) ................................................................................ .. 1
2 580061855 Screw ............................................................................................................ 4 4
3 580045328 Housing (Upper)............................................................................................ 1 1
4 940004903 Washer .......................................................................................................... 4 4
5 449022019 Lockwasher ................................................................................................... 4 4
6 937100903 Nut................................................................................................................. 4 4
7 580045327 Housing (Lower) ............................................................................................ 1 1
8 932727901 Capscrew ...................................................................................................... 6 6
9 580051583 Bracket .......................................................................................................... 1 1
10 g 580041703 Wire Harness (Joystick) ................................................................................ 1 1
10 h 580068314 Wire Harness (Joystick) ................................................................................ 1 1
10 580039490 Connector ................................................................................................. 1 1
10 580039491 Secondary Lock ........................................................................................ 1 1
10 580045127 Connector ................................................................................................. 1 1
10 580039492 Connector ................................................................................................. 1 1
11 580052896 Bushing ......................................................................................................... 1 1
12 580047919 Nut (Flange) .................................................................................................. 4 4
13 580054585 Bracket .......................................................................................................... 1 1
14 580044848 Mini-Levers (Without Clamping) ........................................................................ 1 ..
14 580059299 Mini-Levers (With Clamping) ............................................................................. 1 ..
14 f 580059301 Mini-Levers (Without Clamping) ........................................................................ 1 ..
14 e 580059304 Mini-Levers (With Clamping) ............................................................................. 1 ..
14 580044868 Mini-Levers (Without Clamping) ........................................................................ .. 1
14 580059300 Mini-Levers (With Clamping) ............................................................................. .. 1
14 f 580059302 Mini-Levers ........................................................................................................ .. 1
14 e 580059305 Mini-Levers.................................................................................................... .. 1
14 a 580050222 Lever Kit (Included With All Mini-Lever Options) ........................................... AR AR

6-49
P16301 03-05

JOYSTICK AND ELECTRONIC CONTROL LEVERS

QTY
ITEM PART NO. DESCRIPTION A B

15 .. . . . Label (☞ P16212) ............................................................................................ 1 1


16 c 580059505 Mini-Lever Interlock Kit Included With All Clamping and/or Return To Set
Tilt Mini-Lever Options) ................................................................................. AR AR
16 d 580061851 Mini-Lever Plug Kit (Not Used With 580059304)........................................... AR ..
16 d 580061852 Momentary Switch Plug Kit (Included With All Mini-Lever Options) .............. AR AR
16 b 580061850 Mini-Lever Interlock Switch Kit Included With All Clamping and/or Return
To Set Tilt Mini-Lever Options) ...................................................................... AR AR

FOOTNOTES:
a Contains One Lever and Hardware
b Contains One Momentary Switch and Hardware
c Contains One Rocker and Hardware
d Contains Plug and Gasket
e With Interlock and Return To Set Tilt
f With Return To Set Tilt
g ⇒ S/N B875B05197D
h S/N B875B05198D ⇒
i S/N B875B05198D⇔S/N B875B07456D
j ⇒ S/N B875B05517D
k S/N B875B05518D⇔S/N B875B07602D
l S/N B875B07457D ⇒
m S/N B875B07603D ⇒
n ⇒ S/N B875B08330D
o ⇒ S/N B875B08331D
p S/N B875B08331D ⇒
q S/N B875B08332D ⇒

6-50
NOTES

6-51
P16302 03-05

LIGHTS
(STOP, TAIL, TURN, BACKUP, AND STROBE) (WITH CAB)

LIGHTSSTOP, TAIL, TURN, BACKU P, AND STROBEWITH CAB

6-52
P16302 03-05

LIGHTS
(STOP, TAIL, TURN, BACKUP, AND STROBE) (WITH CAB)

ITEM PART NO. DESCRIPTION QTY

1 580037207 Light (Stop,Turn,Tail, And Back-Up) .......................................................................... 2


1 .. . . . Tail Light Brackets (☞ P16208) ............................................................................... 2
2 580037209 Reflector (Tail) ........................................................................................................... 2
3 580051168 Screw......................................................................................................................... 4
4 580044914 Work Light (Rear) ...................................................................................................... 1
4 580044915 Work Light (RH Front)................................................................................................ 1
4 580044916 Work Light (LH Front) ................................................................................................ 1
5 580023746 Bulb ...................................................................................................................... 1
6 a 580056014 Strobe Light Assembly............................................................................................... 1
6 b 580079615 Strobe Light Assembly............................................................................................... 1
7 580058212 Capscrew................................................................................................................... 2
8 580041704 Insert ......................................................................................................................... 2
9 580040850 Clip Nut...................................................................................................................... 4
10 580048802 Bracket ...................................................................................................................... 1
11 .. . . . Connector .................................................................................................................. 2
12 580077088 Wire Harness............................................................................................................. 1
13 580051159 Bracket ...................................................................................................................... 1
14 504232297 Guard ........................................................................................................................ 1
15 580058314 Capscrew................................................................................................................... 2
16 580058188 Nut ............................................................................................................................. 2
17 580041704 Insert ......................................................................................................................... 2
18 580058212 Capscrew................................................................................................................... 2
19 580039278 Bracket ...................................................................................................................... 1
20 580039251 Clip ............................................................................................................................ 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10298201
b PENDING PER ECN 10298201 ⇒

6-53
P16303 03-05

LIGHTS
(STOP, TAIL, TURN, BACKUP, AND STROBE) (WITH OVERHEAD GUARD)

LIGHTSSTOP, TAIL, TURN, BACKUP, AND STROBEWITH OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

1 580037207 Light (Stop,Turn,Tail, And Back-Up) .......................................................................... 2


1 .. . . . Bracket (☞ P16208) ................................................................................................ 2
2 580037209 Reflector (Tail) ........................................................................................................... 2
3 580051168 Screw......................................................................................................................... 4
4 580044914 Work Light (Rear) ...................................................................................................... 1
4 580044915 Work Light (RH Front)................................................................................................ 1
4 580044916 Work Light (LH Front) ................................................................................................ 1
5 580023746 Bulb ...................................................................................................................... 1
6 c 580056014 Strobe Light Assembly............................................................................................... 1
6 d 580079615 Strobe Light Assembly............................................................................................... 1
7 580049224 Grommet (RH Tail Light)............................................................................................ 1
8 580049225 Grommet (LH Tail Light) ............................................................................................ 1
9 580040850 Clip Nut...................................................................................................................... 4
10 b 580074322 Resistor Assembly..................................................................................................... 1
10 580040822 Connector............................................................................................................. 1
10 580040823 Secondary Lock ................................................................................................... 1
10 580019341 Terminal (Pin) ....................................................................................................... 4
10 580072801 Resistor ................................................................................................................ 3
11 b 580076302 Swivel Tie .................................................................................................................. 1
12 b 580064599 Clamp ........................................................................................................................ 1
13 580051159 Bracket ...................................................................................................................... 1
14 504232297 Guard ........................................................................................................................ 1
15 580058314 Capscrew................................................................................................................... 2
16 580058188 Nut ............................................................................................................................. 2
17 580044859 Insert ......................................................................................................................... 2
18 580058212 Capscrew................................................................................................................... 2
19 a 580055797 Wire Harness (Lights) (☞ P16315) .......................................................................... 1
19 b 580073552 Wire Harness (Lights) (☞ P17574) .......................................................................... 1
20 580041360 Grommet.................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B875B08491D
b S/N B875B08492D ⇒
c ⇒ PENDING PER ECN 10298201
d PENDING PER ECN 10298201 ⇒

6-54
NOTES

6-55
P16306 03-05

TRANSMISSION ELECTRICAL SYSTEM

T RANSMISSION ELECTR ICAL SYST EM

6-56
P16306 03-05

TRANSMISSION ELECTRICAL SYSTEM

KEY:
A: Single Speed
B: Dual Speed

QTY
ITEM PART NO. DESCRIPTION A B

1 a 580066461 Wire Harness (Transmission) (☞ P16322) ...................................................... 1 ..


1 b 580069841 Wire Harness (Transmission) (☞ P17473) ...................................................... 1 ..
1 c 580058806 Wire Harness (Transmission) (☞ P16321) ...................................................... .. 1
1 d 580066462 Wire Harness (Transmission) (☞ P16321) ...................................................... .. 1
1 b 580069840 Wire Harness (Transmission) (☞ P17474) ...................................................... .. 1
2 449001415 Capscrew........................................................................................................... 2 2
3 449022016 Lockwasher ....................................................................................................... 2 2
4 a .. . . . Bracket .............................................................................................................. 1 1
5 a 580041154 Lockwasher ....................................................................................................... 1 1
6 a 580041153 Nut ..................................................................................................................... 1 1
7 a 580048894 Bracket .............................................................................................................. 1 1
7 b 580066463 Bracket .............................................................................................................. 1 1
8 580066542 Bracket .............................................................................................................. .. 1
9 580067818 Bracket .............................................................................................................. 1 ..

FOOTNOTES:
a ⇒ D/B 08/2006
b D/B 08/2006 ⇒
c ⇒ D/B 09/2005
d D/B 09/2005⇔D/B 08/2006

6-57
P16304 03-05

MAST ELECTRICAL

MAST ELECTRICAL

6-58
P16304 03-05

MAST ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580059356 Sensor (Mast) ............................................................................................................ 1
3 500136913 Grommet .............................................................................................................. 2
4 580022894 Connector............................................................................................................. 1
5 520038872 Secondary Lock ................................................................................................... 1
6 505968514 Terminal (Pin) ....................................................................................................... 3
7 580059925 Bracket ...................................................................................................................... 1
8 580060837 Bracket ...................................................................................................................... 1
9 580049010 Capscrew................................................................................................................... 1
10 580047034 Capscrew................................................................................................................... 2

6-59
P16534 09-05

LOAD WEIGH ELECTRICAL

LOAD WEIGH EL ECTRICAL

6-60
P16534 09-05

LOAD WEIGH ELECTRICAL

ITEM PART NO. DESCRIPTION QTY

1 580064598 Wire Harness (Load Weigh) ...................................................................................... 1


2 580036942 Connector............................................................................................................. 1
2 580026813 Secondary Lock ................................................................................................... 1
2 505968568 Terminal (Socket) ................................................................................................. 3
2 580019119 Terminal (Plug) ..................................................................................................... 9
3 580063697 Connector............................................................................................................. 1
3 580063751 Secondary Lock ................................................................................................... 1
3 580044852 Terminal (Socket) ................................................................................................. 3
3 580044854 Seal ...................................................................................................................... 3
4 580064599 Clamp ........................................................................................................................ 3
5 580053484 Clamp ........................................................................................................................ 3
6 580064733 Sensor ....................................................................................................................... 1
7 580064644 Fitting (Load Weigh Display)...................................................................................... 1

6-61
P16320 03-05

WIRE HARNESS
(SEALED ALTERNATOR) (MAZDA 2.0L AND 2.2L, GASOLINE AND LPG)

WIRE HARNESSSEALED ALTERNATORMAZDA 2.0L AND 2.2L, GASOL INE AND LPG

6-62
P16320 03-05

WIRE HARNESS
(SEALED ALTERNATOR) (MAZDA 2.0L AND 2.2L, GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

580068380 Wire Harness (Sealed Alternator) (Sealed Alternator) .............................................. 1


1 504450740 Connector (Alternator Field)................................................................................. 1
2 504450741 Connector (Alternator Excite)............................................................................... 1
3 520038852 Connector (To Engine Harness)........................................................................... 1
4 520038895 Terminal (To Engine Harness).............................................................................. 1
5 580056380 Terminal (Battery Disconnect).............................................................................. 2
6 504450761 Terminal (Alternator Field).................................................................................... 1
7 580049322 Terminal (Alternator Excite).................................................................................. 1
8 505970552 Boot (Battery Disconnect) .................................................................................... 2
9 580054380 Clip ....................................................................................................................... 1

6-63
P16319 03-05

WIRE HARNESS
(SEALED ALTERNATOR) (GM 2.4L, GASOLINE AND LPG)

WIRE HARNESSSEALED ALTERNATORGM 2.4L, GASOLINE AND L PG

6-64
P16319 03-05

WIRE HARNESS
(SEALED ALTERNATOR) (GM 2.4L, GASOLINE AND LPG)

ITEM PART NO. DESCRIPTION QTY

580068379 Wire Harness (Sealed Alternator) ............................................................................. 1


1 504450740 Connector (Alternator Field)................................................................................. 1
2 504450741 Connector (Alternator Excite)............................................................................... 1
3 504288740 Connector (To Engine Harness)........................................................................... 1
4 580028441 Connector (To Engine Harness)........................................................................... 1
5 580056380 Terminal (Battery Disconnect).............................................................................. 2
6 504450761 Terminal (Alternator Field).................................................................................... 1
7 580049322 Terminal (Alternator Excite).................................................................................. 1
8 504288741 Terminal (To Engine Harness).............................................................................. 2
9 580054380 Clip ....................................................................................................................... 2
10 505970552 Boot (Battery Disconnect) .................................................................................... 2

6-65
P16547 09-05

WIRE HARNESS
(SEALED ALTERNATOR) (YANMAR 2.6L AND 3.3L, DIESEL)

WIRE HARNESSSEALED ALTERNATORYANMAR 2.6L AND 3.3L, DIESEL

6-66
P16547 09-05

WIRE HARNESS
(SEALED ALTERNATOR) (YANMAR 2.6L AND 3.3L, DIESEL)

ITEM PART NO. DESCRIPTION QTY

580068378 Wire Harness (Alternator).......................................................................................... 1


1 580056380 Terminal................................................................................................................ 3
2 505970552 Boot...................................................................................................................... 3
3 504231204 Heat Shrink Tube.................................................................................................. AR
4 504450740 Connector............................................................................................................. 3
5 504450761 Terminal................................................................................................................ 3
6 504450741 Connector............................................................................................................. 3
7 580049322 Terminal................................................................................................................ 3
8 580054380 Clip ....................................................................................................................... 1
9 520038852 Connector............................................................................................................. 1
10 520038895 Terminal................................................................................................................ 2

6-67
P16317 03-05

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(⇒S/N B875B08417D)

WIRE HARNESSCHASSISMAZDA 2.0L AND 2.2L⇒S/N B875B08417D

6-68
P16317 03-05

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(⇒S/N B875B08417D)

ITEM PART NO. DESCRIPTION QTY

580063922 Wire Harness (Chassis) ............................................................................................ 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036984 Connector ........................................................................................................ 1
1 580039502 Secondary Lock ............................................................................................... 1
1 580039513 Terminal ........................................................................................................... 9
1 580019119 Terminal (Plug)................................................................................................. 4
2 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
2 580036982 Connector ........................................................................................................ 1
2 580039502 Secondary Lock ............................................................................................... 1
2 580039513 Terminal ........................................................................................................... 7
2 580019119 Terminal (Plug)................................................................................................. 5
3 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
3 580036981 Connector ........................................................................................................ 1
3 580039502 Secondary Lock ............................................................................................... 1
3 580039513 Terminal ........................................................................................................... 9
3 580019119 Terminal (Plug)................................................................................................. 3
4 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
4 580036940 Connector ........................................................................................................ 1
4 580026813 Secondary Lock ............................................................................................... 1
4 505968568 Terminal (Socket) ............................................................................................. 8
4 505968593 Terminal (Socket) ............................................................................................. 4
5 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
5 580020942 Connector (4 Way) ........................................................................................... 1
5 518806635 Secondary Lock ............................................................................................... 1
5 505968514 Terminal (Pin)................................................................................................... 4
6 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
6 580022859 Connector (12-Way)......................................................................................... 1
6 580026813 Secondary Lock ............................................................................................... 1
6 505968568 Terminal (Socket) ............................................................................................. 9
6 580019119 Terminal (Plug)................................................................................................. 3
7 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
7 580036981 Connector ........................................................................................................ 1
7 580036986 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 3
7 580019119 Terminal (Plug)................................................................................................. 9
8 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
8 580036983 Connector ........................................................................................................ 1
8 580036986 Secondary Lock ............................................................................................... 1
8 580039513 Terminal ........................................................................................................... 9
8 580019119 Terminal (Plug)................................................................................................. 3
9 .. . . . Connector Assembly (Horn)................................................................................. 1
9 580033515 Connector ........................................................................................................ 1
9 580033537 Secondary Lock ............................................................................................... 1
9 520045804 Terminal ........................................................................................................... 3
9 520045805 Seal.................................................................................................................. 2
9 580026649 Seal.................................................................................................................. 1
10 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
10 580034505 Connector ........................................................................................................ 1
10 580034509 Secondary Lock ............................................................................................... 1
10 504288733 Terminal ........................................................................................................... 5

6-69
P16317 03-05

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(⇒S/N B875B08417D)

ITEM PART NO. DESCRIPTION QTY

10 580034658 Terminal ........................................................................................................... 1


10 504288730 Plug.................................................................................................................. 2
10 580023845 Seal.................................................................................................................. 1
10 505968505 Seal.................................................................................................................. 5
11 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
11 580034504 Connector ........................................................................................................ 1
11 580034509 Secondary Lock ............................................................................................... 1
11 504288733 Terminal ........................................................................................................... 4
11 580034658 Terminal ........................................................................................................... 3
11 505968505 Seal.................................................................................................................. 7
11 504288730 Plug.................................................................................................................. 1
12 580040120 Clip ....................................................................................................................... 1
13 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
13 520045074 Connector ........................................................................................................ 1
13 520045069 Secondary Lock ............................................................................................... 1
13 504288733 Terminal ........................................................................................................... 2
13 580023845 Seal.................................................................................................................. 2
14 .. . . . Connector Assembly (End Cap)........................................................................... 1
14 520045068 Connector ........................................................................................................ 1
14 520045069 Secondary Lock ............................................................................................... 1
14 504288730 Plug.................................................................................................................. 2
15 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
15 580034506 Connector ........................................................................................................ 1
15 580034509 Secondary Lock ............................................................................................... 1
15 504288733 Terminal ........................................................................................................... 5
15 580034658 Terminal ........................................................................................................... 2
15 505968505 Seal.................................................................................................................. 7
15 504288730 Plug.................................................................................................................. 1
16 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
16 580034507 Connector ........................................................................................................ 1
16 580034509 Secondary Lock ............................................................................................... 1
16 580034658 Terminal ........................................................................................................... 7
16 505968505 Seal.................................................................................................................. 7
16 504288730 Plug.................................................................................................................. 1
17 .. . . . Connector Assembly (Accessory 2) ..................................................................... 1
17 580040820 Connector ........................................................................................................ 1
17 580040821 Secondary Lock ............................................................................................... 1
17 580050627 Terminal ........................................................................................................... 3
17 505968566 Insulator ........................................................................................................... 1
18 .. . . . Connector Assembly (End Cap)........................................................................... 1
18 580040822 Connector ........................................................................................................ 1
18 505968566 Insulator ........................................................................................................... 4
19 580054258 Hood Switch..................................................................................................... 1
20 .. . . . Connector Assembly (To Seat Harness) .............................................................. 1
20 580042221 Connector ........................................................................................................ 1
20 580042222 Secondary Lock ............................................................................................... 1
20 580039513 Terminal ........................................................................................................... 8
21 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
21 580021087 Connector ........................................................................................................ 1
21 580021088 Secondary Lock ............................................................................................... 1

6-70
P16317 03-05

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(⇒S/N B875B08417D)

ITEM PART NO. DESCRIPTION QTY

21 505968568 Terminal (Socket) ............................................................................................. 2


22 520038820 Connector (End Cap) ........................................................................................... 1
23 580025559 Clip ....................................................................................................................... 2
24 520038820 Connector (End Cap) ........................................................................................... 1
25 .. . . . Connector Assembly (To Back-Up Alarm)............................................................ 1
25 580021087 Connector ........................................................................................................ 1
25 580021088 Secondary Lock ............................................................................................... 1
25 505968568 Terminal (Socket) ............................................................................................. 2
26 .. . . . Connector Assembly (End Cap)........................................................................... 1
26 520045068 Connector ........................................................................................................ 1
26 520045069 Secondary Lock ............................................................................................... 1
26 504288730 Plug.................................................................................................................. 2
27 .. . . . Connector Assembly (Coolant Level) ................................................................... 1
27 520045074 Connector ........................................................................................................ 1
27 520045069 Secondary Lock ............................................................................................... 1
27 504288733 Terminal ........................................................................................................... 2
27 580023845 Seal.................................................................................................................. 2
28 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
29 .. . . . Connector Assembly (Bus Terminal).................................................................... 1
29 580020943 Connector (4-Way)........................................................................................... 1
29 580020944 Secondary Lock ............................................................................................... 1
29 505968568 Terminal (Socket) ............................................................................................. 4
30 .. . . . Connector Assembly (Key Switch) ....................................................................... 1
30 580022893 Connector ........................................................................................................ 1
30 505968540 Secondary Lock ............................................................................................... 1
30 505968514 Terminal (Pin)................................................................................................... 2
31 .. . . . Connector Assembly (Key Switch) ....................................................................... 1
31 580021087 Connector ........................................................................................................ 1
31 580021088 Secondary Lock ............................................................................................... 1
31 505968568 Terminal (Socket) ............................................................................................. 2
32 580039764 Clip ....................................................................................................................... 1
33 580026808 Clip ....................................................................................................................... 1
34 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
34 580027208 Connector (Socket) .......................................................................................... 1
34 505968568 Terminal (Socket) ............................................................................................. 17
34 580019119 Terminal (Plug)................................................................................................. 6
35 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
35 580044931 Connector ........................................................................................................ 1
35 505968568 Terminal (Socket) ............................................................................................. 8
35 580050627 Terminal ........................................................................................................... 3
35 580019119 Terminal (Plug)................................................................................................. 17
35 505968566 Insulator ........................................................................................................... 1
36 .. . . . Connector Assembly (To Lights/Cab Harness) .................................................... 1
36 580040820 Connector ........................................................................................................ 1
36 580040821 Secondary Lock ............................................................................................... 1
36 580050627 Terminal ........................................................................................................... 4
37 .. . . . End Cap Assembly............................................................................................... 1
37 580040822 Connector ........................................................................................................ 1
37 505968566 Insulator ........................................................................................................... 4
38 .. . . . End Cap Assembly............................................................................................... 1

6-71
P16317 03-05

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(⇒S/N B875B08417D)

ITEM PART NO. DESCRIPTION QTY

38 580032038 Connector ........................................................................................................ 1


38 505968566 Insulator ........................................................................................................... 2
39 .. . . . Connector Assembly (Accessory 1) ..................................................................... 1
39 580043467 Connector ........................................................................................................ 1
39 580043915 Secondary Lock ............................................................................................... 1
39 580050627 Terminal ........................................................................................................... 2
40 580058669 Clip ....................................................................................................................... 4
41 580030876 Clip ....................................................................................................................... 1

6-72
NOTES

6-73
P17404 06-06

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

WIRE HARNESSCHASSISMAZDA 2.0L AND 2.2LS/N B875B08417D⇒ S/N PENDING PER ECN 104248

6-74
P17404 06-06

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580069843 Wire Harness (Chassis) ............................................................................................ 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036984 Connector ........................................................................................................ 1
1 580039513 Terminal ........................................................................................................... 8
1 580019119 Terminal (Plug)................................................................................................. 4
1 580039502 Secondary Lock ............................................................................................... 1
2 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
2 580036982 Connector ........................................................................................................ 1
2 580039513 Terminal ........................................................................................................... 7
2 580019119 Terminal (Plug)................................................................................................. 5
2 580039502 Secondary Lock ............................................................................................... 1
3 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
3 580036981 Connector ........................................................................................................ 1
3 580039502 Secondary Lock ............................................................................................... 1
3 580039513 Terminal ........................................................................................................... 3
3 580019119 Terminal (Plug)................................................................................................. 9
4 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
4 580036940 Connector ........................................................................................................ 1
4 580026813 Secondary Lock ............................................................................................... 1
4 505968568 Terminal (Socket) ............................................................................................. 8
4 505968593 Terminal (Socket) ............................................................................................. 4
5 .. . . . Connector Assembly (Cowl Harness) .................................................................. 1
5 580020942 Connector (4 Way) ........................................................................................... 1
5 518806635 Secondary Lock ............................................................................................... 1
5 505968514 Terminal (Pin)................................................................................................... 4
6 .. . . . Connector Assembly (Cowl Harness) .................................................................. 1
6 580022859 Connector (12-Way)......................................................................................... 1
6 505968568 Terminal (Socket) ............................................................................................. 9
6 580019119 Terminal (Plug)................................................................................................. 3
6 580026813 Secondary Lock ............................................................................................... 1
7 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
7 580036981 Connector ........................................................................................................ 1
7 580036986 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 9
7 580019119 Terminal (Plug)................................................................................................. 3
8 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
8 580036983 Connector ........................................................................................................ 1
8 580036986 Secondary Lock ............................................................................................... 1
8 580039513 Terminal ........................................................................................................... 9
8 580019119 Terminal (Plug)................................................................................................. 3
9 .. . . . Connector Assembly (Horn)................................................................................. 1
9 580033515 Connector ........................................................................................................ 1
9 580033537 Secondary Lock ............................................................................................... 1
9 520045805 Seal.................................................................................................................. 2
9 520045804 Terminal ........................................................................................................... 3
9 580026649 Seal.................................................................................................................. 1
10 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
10 580034505 Connector ........................................................................................................ 1
10 580034509 Secondary Lock ............................................................................................... 1
10 505968505 Seal.................................................................................................................. 5

6-75
P17404 06-06

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

10 504288730 Plug.................................................................................................................. 2
10 504288733 Terminal ........................................................................................................... 5
10 580034658 Terminal ........................................................................................................... 1
10 580023845 Seal.................................................................................................................. 1
11 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
11 580034504 Connector ........................................................................................................ 1
11 580034509 Secondary Lock ............................................................................................... 1
11 505968505 Seal.................................................................................................................. 7
11 504288730 Plug.................................................................................................................. 1
11 504288733 Terminal ........................................................................................................... 4
11 580034658 Terminal ........................................................................................................... 3
12 580040120 Clip ....................................................................................................................... 1
13 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
13 520045074 Connector ........................................................................................................ 1
13 520045069 Secondary Lock ............................................................................................... 1
13 504288733 Terminal ........................................................................................................... 2
13 580023845 Seal.................................................................................................................. 2
14 .. . . . Connector Assembly (End Cap)........................................................................... 1
14 520045068 Connector ........................................................................................................ 1
14 504288730 Plug.................................................................................................................. 2
14 520045069 Secondary Lock ............................................................................................... 1
15 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
15 580034506 Connector ........................................................................................................ 1
15 580034509 Secondary Lock ............................................................................................... 1
15 505968505 Seal.................................................................................................................. 7
15 504288730 Plug.................................................................................................................. 1
15 504288733 Terminal ........................................................................................................... 5
15 580034658 Terminal ........................................................................................................... 2
16 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
16 580034507 Connector ........................................................................................................ 1
16 580034509 Secondary Lock ............................................................................................... 1
16 505968505 Seal.................................................................................................................. 7
16 504288730 Plug.................................................................................................................. 1
16 580034658 Terminal ........................................................................................................... 7
17 .. . . . Connector Assembly (Accessory 2) ..................................................................... 1
17 580040820 Connector ........................................................................................................ 1
17 580040821 Secondary Lock ............................................................................................... 1
17 580050627 Terminal ........................................................................................................... 4
18 .. . . . Connector Assembly (End Cap)........................................................................... 1
18 580040822 Connector ........................................................................................................ 1
18 505968566 Insulator ........................................................................................................... 4
19 580025559 Clip ....................................................................................................................... 4
20 .. . . . Connector Assembly (Back-Up Alarm) ................................................................ 1
20 580021087 Connector ........................................................................................................ 1
20 580025557 Clip................................................................................................................... 1
20 505968568 Terminal (Socket) ............................................................................................. 2
21 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
21 580021087 Connector ........................................................................................................ 1
21 580025557 Clip................................................................................................................... 1
21 505968568 Terminal (Socket) ............................................................................................. 2

6-76
P17404 06-06

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

22 520038820 Connector............................................................................................................. 1
23 580030876 Clip ....................................................................................................................... 2
24 520038820 Connector............................................................................................................. 1
25 .. . . . Connector Assembly (Seat Harness)................................................................... 1
25 580042221 Connector ........................................................................................................ 1
25 580042222 Secondary Lock ............................................................................................... 1
25 580039513 Terminal ........................................................................................................... 8
26 .. . . . Connector (End Cap) ........................................................................................... 1
26 520045068 Connector ........................................................................................................ 1
26 520045069 Secondary Lock ............................................................................................... 1
26 504288730 Plug.................................................................................................................. 2
27 .. . . . Connector (Coolant Level) ................................................................................... 1
27 520045074 Connector ........................................................................................................ 1
27 520045069 Secondary Lock ............................................................................................... 1
27 504288733 Terminal ........................................................................................................... 2
27 580023845 Seal.................................................................................................................. 2
28 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
29 .. . . . Connector Assembly (Bus Terminal).................................................................... 1
29 580020943 Connector (4-Way)........................................................................................... 1
29 580020944 Secondary Lock ............................................................................................... 1
29 505968568 Terminal (Socket) ............................................................................................. 4
30 .. . . . Connector Assembly (Keyswitch)......................................................................... 1
30 580021087 Connector ........................................................................................................ 1
30 580025557 Clip................................................................................................................... 1
30 505968568 Terminal (Socket) ............................................................................................. 2
31 .. . . . Connector Assembly (Keyswitch)......................................................................... 1
31 580022893 Connector ........................................................................................................ 1
31 505968540 Secondary Lock ............................................................................................... 1
31 505968514 Terminal (Pin)................................................................................................... 2
32 580039764 Clip ....................................................................................................................... 1
33 580026808 Clip ....................................................................................................................... 1
34 .. . . . Connector Assembly (Transmission Harness) ..................................................... 1
34 580036981 Connector ........................................................................................................ 1
34 580036986 Secondary Lock ............................................................................................... 1
34 580019119 Terminal (Plug)................................................................................................. 1
34 580039513 Terminal ........................................................................................................... 11
35 .. . . . Connector Assembly (Transmission Harness) ..................................................... 1
35 580039499 Connector ........................................................................................................ 1
35 580039500 Secondary Lock ............................................................................................... 1
35 580039513 Terminal ........................................................................................................... 6
36 .. . . . Connector Assembly (Lights/Cab Harness) ......................................................... 1
36 580040820 Connector ........................................................................................................ 1
36 580040821 Secondary Lock ............................................................................................... 1
36 580050627 Terminal ........................................................................................................... 4
37 .. . . . Connector Assembly (End Cap)........................................................................... 1
37 580040822 Connector ........................................................................................................ 1
37 505968566 Insulator ........................................................................................................... 4
38 .. . . . Connector Assembly (End Cap)........................................................................... 1
38 580032038 Connector ........................................................................................................ 1
38 505968566 Insulator ........................................................................................................... 2

6-77
P17404 06-06

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

39 .. . . . Connector Assembly (Accessory 1) ..................................................................... 1


39 580043467 Connector ........................................................................................................ 1
39 580050627 Terminal ........................................................................................................... 2
39 580043915 Secondary Lock ............................................................................................... 1
40 .. . . . Connector Assembly (Engine Harness) .................................................................... 1
40 580040820 Connector ........................................................................................................ 1
40 580040821 Secondary Lock ............................................................................................... 1
40 505968566 Insulator ........................................................................................................... 12
40 580050627 Terminal ........................................................................................................... 12
41 .. . . . Connector Assembly (Engine Harness) ............................................................... 1
41 580027206 Connector ........................................................................................................ 1
41 580027207 Secondary Lock ............................................................................................... 1
41 505968568 Terminal (Socket) ............................................................................................. 8

6-78
NOTES

6-79
P17791 12-06

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

WIRE HARNESSCHASSISMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

6-80
P17791 12-06

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

580073543 Wire Harness (Chassis) ............................................................................................ 1


1 .. . . . End Cap Assembly............................................................................................... 1
1 580040822 Connector ........................................................................................................ 1
1 580050627 Terminal ........................................................................................................... 4
2 .. . . . Connector Assembly (Lights And Cab Harness).................................................. 1
2 580040820 Connector ........................................................................................................ 1
2 505968566 Insulator ........................................................................................................... 4
2 580040821 Secondary Lock ............................................................................................... 1
3 .. . . . End Cap Assembly............................................................................................... 1
3 580032038 Connector ........................................................................................................ 1
3 505968566 Insulator ........................................................................................................... 2
4 .. . . . Connector Assembly (ACC 1) .............................................................................. 1
4 580043467 Connector ........................................................................................................ 1
4 580043915 Secondary Lock ............................................................................................... 1
4 580050627 Terminal ........................................................................................................... 2
5 .. . . . Connector Assembly (VSM) ................................................................................. 1
5 580036984 Connector ........................................................................................................ 1
5 580039502 Secondary Lock ............................................................................................... 1
5 580039513 Terminal ........................................................................................................... 8
5 580019119 Terminal (Plug)................................................................................................. 4
6 .. . . . Connector Assembly (VSM) ................................................................................. 1
6 580036982 Connector ........................................................................................................ 1
6 580039502 Secondary Lock ............................................................................................... 1
6 580039513 Terminal ........................................................................................................... 7
6 580019119 Terminal (Plug)................................................................................................. 5
7 .. . . . Connector Assembly (VSM) ................................................................................. 1
7 580036981 Connector ........................................................................................................ 1
7 580039502 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 9
7 580019119 Terminal (Plug)................................................................................................. 3
8 .. . . . Connector Assembly (VSM) ................................................................................. 1
8 580036940 Connector ........................................................................................................ 1
8 580026813 Secondary Lock ............................................................................................... 1
8 505968568 Terminal (Socket) ............................................................................................. 8
8 505968593 Terminal (Socket) ............................................................................................. 4
9 .. . . . Connector Assembly (Cowl Harness) .................................................................. 1
9 580020942 Connector (4 Way) ........................................................................................... 1
9 518806635 Secondary Lock ............................................................................................... 1
9 505968514 Terminal (Pin)................................................................................................... 4
10 .. . . . Connector Assembly (Cowl Harness) .................................................................. 1
10 580022859 Connector (12-Way)......................................................................................... 1
10 580026813 Secondary Lock ............................................................................................... 1
10 505968568 Terminal (Socket) ............................................................................................. 9
10 580019119 Terminal (Plug)................................................................................................. 3
11 .. . . . Connector Assembly (VSM) ................................................................................. 1
11 580036981 Connector ........................................................................................................ 1
11 580036986 Secondary Lock ............................................................................................... 1
11 580039513 Terminal ........................................................................................................... 3
11 580019119 Terminal (Plug)................................................................................................. 9
12 .. . . . Connector Assembly (Voltage Switch) ................................................................. 1

6-81
P17791 12-06

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

12 580036983 Connector ........................................................................................................ 1


12 580036986 Secondary Lock ............................................................................................... 1
12 580039513 Terminal ........................................................................................................... 3
12 580019119 Terminal (Plug)................................................................................................. 9
13 580039764 Clip ....................................................................................................................... 1
14 .. . . . Connector Assembly (Horn)................................................................................. 1
14 580033515 Connector ........................................................................................................ 1
14 580033537 Secondary Lock ............................................................................................... 1
14 520045805 Seal.................................................................................................................. 2
14 520045804 Terminal ........................................................................................................... 3
14 580026649 Seal.................................................................................................................. 1
15 .. . . . Connector Assembly (PDM)................................................................................. 1
15 580034505 Connector ........................................................................................................ 1
15 580034509 Secondary Lock ............................................................................................... 1
15 505968505 Seal.................................................................................................................. 5
15 504288730 Plug.................................................................................................................. 2
15 504288733 Terminal ........................................................................................................... 5
15 580034658 Terminal ........................................................................................................... 1
15 580023845 Seal.................................................................................................................. 1
16 .. . . . Connector Assembly (PDM)................................................................................. 1
16 580034504 Connector ........................................................................................................ 1
16 580034509 Secondary Lock ............................................................................................... 1
16 505968505 Seal.................................................................................................................. 7
16 504288730 Plug.................................................................................................................. 1
16 504288733 Terminal ........................................................................................................... 4
16 580034658 Terminal ........................................................................................................... 3
17 580040120 Clip ....................................................................................................................... 1
18 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
18 520045074 Connector ........................................................................................................ 1
18 520045069 Secondary Lock ............................................................................................... 1
18 504288733 Terminal ........................................................................................................... 2
18 580023845 Seal.................................................................................................................. 2
19 .. . . . End Cap Assembly............................................................................................... 1
19 520045068 Connector ........................................................................................................ 1
19 520045069 Secondary Lock ............................................................................................... 1
19 504288730 Plug.................................................................................................................. 2
20 .. . . . Connector Assembly (PDM)................................................................................. 1
20 580034506 Connector ........................................................................................................ 1
20 580034509 Secondary Lock ............................................................................................... 1
20 505968505 Seal.................................................................................................................. 7
20 504288730 Plug.................................................................................................................. 1
20 504288733 Terminal ........................................................................................................... 5
20 580034658 Terminal ........................................................................................................... 2
21 .. . . . Connector Assembly (PDM)................................................................................. 1
21 580034507 Connector ........................................................................................................ 1
21 580034509 Secondary Lock ............................................................................................... 1
21 505968505 Seal.................................................................................................................. 7
21 504288730 Plug.................................................................................................................. 1
21 580034658 Terminal ........................................................................................................... 7
22 .. . . . Connector Assembly (ACC 2) .............................................................................. 1

6-82
P17791 12-06

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

22 580040820 Connector ........................................................................................................ 1


22 580040821 Secondary Lock ............................................................................................... 1
22 505968568 Terminal (Socket) ............................................................................................. 1
22 580050627 Terminal ........................................................................................................... 3
23 .. . . . End Cap Assembly............................................................................................... 1
23 580040822 Connector ........................................................................................................ 1
23 505968568 Terminal (Socket) ............................................................................................. 4
24 .. . . . End Cap Assembly............................................................................................... 1
24 580071066 Connector ........................................................................................................ 1
25 .. . . . Connector Assembly (Hood And Key Switch) ...................................................... 1
25 580021087 Connector ........................................................................................................ 1
25 580021088 Secondary Lock ............................................................................................... 1
25 505968568 Terminal (Socket) ............................................................................................. 2
26 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
26 580021087 Connector ........................................................................................................ 1
26 580021088 Secondary Lock ............................................................................................... 1
26 505968568 Terminal (Socket) ............................................................................................. 2
27 .. . . . End Cap Assembly............................................................................................... 1
27 580071066 Connector ........................................................................................................ 1
28 580030876 Clip ....................................................................................................................... 2
29 .. . . . Connector Assembly (Seat Harness)................................................................... 1
29 580042221 Connector ........................................................................................................ 1
29 580042222 Secondary Lock ............................................................................................... 1
29 580039513 Terminal ........................................................................................................... 8
30 .. . . . Connector Assembly (Bus Terminal 2) ................................................................. 1
30 580020943 Connector (4-Way)........................................................................................... 1
30 580020944 Secondary Lock ............................................................................................... 1
30 505968568 Terminal (Socket) ............................................................................................. 4
31 .. . . . End Cap Assembly............................................................................................... 1
31 580037670 Connector (With Resistor) ............................................................................... 1
32 .. . . . Connector Assembly (Coolant Level) ................................................................... 1
32 520045074 Connector ........................................................................................................ 1
32 520045069 Secondary Lock ............................................................................................... 1
32 504288733 Terminal ........................................................................................................... 2
32 580023845 Seal.................................................................................................................. 2
33 .. . . . End Cap Assembly............................................................................................... 1
33 520045068 Connector ........................................................................................................ 1
33 520045069 Secondary Lock ............................................................................................... 1
33 504288730 Plug.................................................................................................................. 2
34 580025559 Clip ....................................................................................................................... 4
35 .. . . . Connector Assembly (Back-Up Alarm) ................................................................ 1
35 580021087 Connector ........................................................................................................ 1
35 580021088 Secondary Lock ............................................................................................... 1
35 505968568 Terminal (Socket) ............................................................................................. 2
36 .. . . . End Cap Assembly............................................................................................... 1
36 580071066 Connector ........................................................................................................ 1
37 580026808 Clip ....................................................................................................................... 1
38 .. . . . Connector Assembly (Transmission Harness) ..................................................... 1
38 580036981 Connector ........................................................................................................ 1
38 580033537 Secondary Lock ............................................................................................... 1

6-83
P17791 12-06

WIRE HARNESS
(CHASSIS) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

38 580039513 Terminal ........................................................................................................... 11


38 580019119 Terminal (Plug)................................................................................................. 1
39 .. . . . Connector Assembly (Transmission Harness) ..................................................... 1
39 580039499 Connector ........................................................................................................ 1
39 580039500 Secondary Lock ............................................................................................... 1
39 580039513 Terminal ........................................................................................................... 6
40 .. . . . Connector Assembly (Engine Harness) ............................................................... 1
40 580039499 Connector ........................................................................................................ 1
40 580039500 Secondary Lock ............................................................................................... 1
40 580039513 Terminal ........................................................................................................... 6
41 .. . . . Connector Assembly (Engine Harness) ............................................................... 1
41 580027206 Connector ........................................................................................................ 1
41 580027207 Secondary Lock ............................................................................................... 1
41 505968568 Terminal (Socket) ............................................................................................. 8
42 .. . . . Connector Assembly (Engine Harness) ............................................................... 1
42 580040820 Connector ........................................................................................................ 1
42 580040821 Secondary Lock ............................................................................................... 1
42 505968566 Insulator ........................................................................................................... 1
42 580050627 Terminal ........................................................................................................... 3

6-84
NOTES

6-85
P16316 03-05

WIRE HARNESS
(CHASSIS) (GM 2.4L)
(⇒S/N B875B08416D)

WIRE HARNESSCHASSISGM 2.4L⇒S/N B875B08416D

6-86
P16316 03-05

WIRE HARNESS
(CHASSIS) (GM 2.4L)
(⇒S/N B875B08416D)

ITEM PART NO. DESCRIPTION QTY

580063921 Wire Harness (Chassis) ............................................................................................ 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036982 Connector ........................................................................................................ 1
1 580039502 Secondary Lock ............................................................................................... 1
1 580039513 Terminal ........................................................................................................... 7
1 580019119 Terminal (Plug)................................................................................................. 5
2 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
2 580036940 Connector ........................................................................................................ 1
2 580026813 Secondary Lock ............................................................................................... 1
2 505968568 Terminal (Socket) ............................................................................................. 8
2 505968593 Terminal (Socket) ............................................................................................. 4
3 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
3 580020942 Connector (4 Way) ........................................................................................... 1
3 518806635 Secondary Lock ............................................................................................... 1
3 505968514 Terminal (Pin)................................................................................................... 4
4 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
4 580022859 Connector (12-Way)......................................................................................... 1
4 580026813 Secondary Lock ............................................................................................... 1
4 505968568 Terminal (Socket) ............................................................................................. 9
4 580019119 Terminal (Plug)................................................................................................. 3
5 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
5 580036981 Connector ........................................................................................................ 1
5 580036986 Secondary Lock ............................................................................................... 1
5 580039513 Terminal ........................................................................................................... 3
5 580019119 Terminal (Plug)................................................................................................. 9
6 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
6 580036983 Connector ........................................................................................................ 1
6 580036986 Secondary Lock ............................................................................................... 1
6 580039513 Terminal ........................................................................................................... 3
6 580019119 Terminal (Plug)................................................................................................. 9
7 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
7 580036981 Connector ........................................................................................................ 1
7 580039502 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 9
7 580019119 Terminal (Plug)................................................................................................. 3
8 .. . . . Connector Assembly (Horn)................................................................................. 1
8 580033515 Connector ........................................................................................................ 1
8 580033537 Secondary Lock ............................................................................................... 1
8 520045804 Terminal ........................................................................................................... 3
8 520045805 Seal.................................................................................................................. 2
8 580026649 Seal.................................................................................................................. 1
9 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
9 580034505 Connector............................................................................................................. 1
9 580034509 Secondary Lock ............................................................................................... 1
9 504288733 Terminal ........................................................................................................... 6
9 580034658 Terminal ........................................................................................................... 1
9 505968505 Seal.................................................................................................................. 5
9 580023845 Seal.................................................................................................................. 2
9 504288730 Plug.................................................................................................................. 1
10 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1

6-87
P16316 03-05

WIRE HARNESS
(CHASSIS) (GM 2.4L)
(⇒S/N B875B08416D)

ITEM PART NO. DESCRIPTION QTY

10 580034504 Connector ........................................................................................................ 1


10 580034509 Secondary Lock ............................................................................................... 1
10 504288733 Terminal ........................................................................................................... 4
10 580034658 Terminal ........................................................................................................... 3
10 505968505 Seal.................................................................................................................. 7
10 504288730 Plug.................................................................................................................. 1
11 580040120 Clip ....................................................................................................................... 1
12 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
12 520045074 Connector ........................................................................................................ 1
12 520045069 Secondary Lock ............................................................................................... 1
12 504288733 Terminal ........................................................................................................... 2
12 580023845 Seal.................................................................................................................. 2
13 .. . . . Connector Assembly (End Cap)........................................................................... 1
13 520045068 Connector ........................................................................................................ 1
13 520045069 Secondary Lock ............................................................................................... 1
13 504288730 Plug.................................................................................................................. 2
14 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
14 580034506 Connector ........................................................................................................ 1
14 580034509 Secondary Lock ............................................................................................... 1
14 504288733 Terminal ........................................................................................................... 5
14 580034658 Terminal ........................................................................................................... 3
14 505968505 Seal.................................................................................................................. 8
15 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
15 580034507 Connector ........................................................................................................ 1
15 580034509 Secondary Lock ............................................................................................... 1
15 580034658 Terminal ........................................................................................................... 7
15 505968505 Seal.................................................................................................................. 7
15 504288730 Plug.................................................................................................................. 1
16 .. . . . Connector Assembly (Accessory 2) ..................................................................... 1
16 580040820 Connector ........................................................................................................ 1
16 580040821 Secondary Lock ............................................................................................... 1
16 580050627 Terminal ........................................................................................................... 3
16 505968566 Insulator ........................................................................................................... 1
17 .. . . . Connector Assembly (End Cap)........................................................................... 1
17 580040822 Connector ........................................................................................................ 1
17 505968566 Insulator ........................................................................................................... 4
18 580054258 Hood Switch ......................................................................................................... 1
19 .. . . . Connector Assembly (To Seat Harness) .............................................................. 1
19 580042221 Connector ........................................................................................................ 1
19 580042222 Secondary Lock ............................................................................................... 1
19 580039513 Terminal ........................................................................................................... 8
20 520038820 Connector (End Cap) ........................................................................................... 1
21 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
21 580021087 Connector ........................................................................................................ 1
21 580021088 Secondary Lock ............................................................................................... 1
21 505968568 Terminal (Socket) ............................................................................................. 2
22 .. . . . Connector Assembly (To Back-Up Alarm Harness) ............................................. 1
22 580021087 Connector ........................................................................................................ 1
22 580021088 Secondary Lock ............................................................................................... 1
22 505968568 Terminal (Socket) ............................................................................................. 2

6-88
P16316 03-05

WIRE HARNESS
(CHASSIS) (GM 2.4L)
(⇒S/N B875B08416D)

ITEM PART NO. DESCRIPTION QTY

23 520038820 Connector (End Cap) ........................................................................................... 1


24 580030876 Clip ....................................................................................................................... 1
25 .. . . . Connector Assembly (End Cap)........................................................................... 1
25 520045068 Connector ........................................................................................................ 1
25 520045069 Secondary Lock ............................................................................................... 1
25 504288730 Plug.................................................................................................................. 2
26 .. . . . Connector Assembly (Coolant Level) ................................................................... 1
26 520045074 Connector ........................................................................................................ 1
26 520045069 Secondary Lock ............................................................................................... 1
26 504288733 Terminal ........................................................................................................... 2
26 580023845 Seal.................................................................................................................. 2
27 580030876 Clip ....................................................................................................................... 1
28 .. . . . Connector Assembly (Bus Terminal 2) ................................................................. 1
28 580020943 Connector (4-Way)........................................................................................... 1
28 580020944 Secondary Lock ............................................................................................... 1
28 505968568 Terminal (Socket) ............................................................................................. 4
29 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
30 .. . . . Connector Assembly (Key Switch) ....................................................................... 1
30 580022893 Connector ........................................................................................................ 1
30 505968540 Secondary Lock ............................................................................................... 1
30 505968514 Terminal (Pin)................................................................................................... 2
31 .. . . . Connector Assembly (Key Switch) ....................................................................... 1
31 580021087 Connector ........................................................................................................ 1
31 580021088 Secondary Lock ............................................................................................... 1
31 505968568 Terminal (Socket) ............................................................................................. 2
32 580058669 Clip ....................................................................................................................... 4
33 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
33 580027208 Connector (Socket) .......................................................................................... 1
33 505968568 Terminal (Socket) ............................................................................................. 17
33 580019119 Terminal (Plug)................................................................................................. 6
34 580026808 Clip ....................................................................................................................... 1
35 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
35 580044931 Connector ........................................................................................................ 1
35 505968568 Terminal (Socket) ............................................................................................. 9
35 580039513 Terminal ........................................................................................................... 6
35 580050627 Terminal ........................................................................................................... 4
35 580019119 Terminal (Plug)................................................................................................. 10
36 580039764 Clip ....................................................................................................................... 4
37 .. . . . Connector Assembly (To Lights/Cab Harness) .................................................... 1
37 580040820 Connector ........................................................................................................ 1
37 580040821 Secondary Lock ............................................................................................... 1
37 580050627 Terminal ........................................................................................................... 4
38 .. . . . Connector Assembly (End Cap)........................................................................... 1
38 580040822 Connector ........................................................................................................ 1
38 505968566 Insulator ........................................................................................................... 4
39 .. . . . Connector Assembly (Accessory 1) ..................................................................... 1
39 580043467 Connector ........................................................................................................ 1
39 580043915 Secondary Lock ............................................................................................... 1
39 580050627 Terminal ........................................................................................................... 2
40 .. . . . Connector Assembly (End Cap)........................................................................... 1

6-89
P16316 03-05

WIRE HARNESS
(CHASSIS) (GM 2.4L)
(⇒S/N B875B08416D)

ITEM PART NO. DESCRIPTION QTY

40 580032038 Connector ........................................................................................................ 1


40 505968566 Insulator ........................................................................................................... 2
41 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
41 580036984 Connector ........................................................................................................ 1
41 580039502 Secondary Lock ............................................................................................... 1
41 580039513 Terminal ........................................................................................................... 8
41 580019119 Terminal (Plug)................................................................................................. 4
42 580025559 Clip ....................................................................................................................... 2

6-90
NOTES

6-91
P17410 06-06

WIRE HARNESS
(CHASSIS) (GM 2.4L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

WIRE HARNESSCHASSISGM 2.4LS/N B875B08417D⇒ S/N PENDING PER ECN 104248

6-92
P17410 06-06

WIRE HARNESS
(CHASSIS) (GM 2.4L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580069842 Wire Harness (Chassis) ............................................................................................ 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036982 Connector ........................................................................................................ 1
1 580039502 Secondary Lock ............................................................................................... 1
1 505968568 Terminal (Socket) ............................................................................................. 9
1 580019119 Terminal (Plug)................................................................................................. 3
2 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
2 580036940 Connector ........................................................................................................ 1
2 580026813 Secondary Lock ............................................................................................... 1
2 505968568 Terminal (Socket) ............................................................................................. 8
2 505968593 Terminal (Socket) ............................................................................................. 4
3 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
3 580020942 Connector (4 Way) ........................................................................................... 1
3 518806635 Secondary Lock ............................................................................................... 1
3 505968514 Terminal (Pin)................................................................................................... 4
4 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
4 580022859 Connector (12-Way)......................................................................................... 1
4 580026813 Secondary Lock ............................................................................................... 1
4 505968566 Insulator ........................................................................................................... 3
4 580019119 Terminal (Plug)................................................................................................. 3
4 505968568 Terminal (Socket) ............................................................................................. 9
5 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
5 580036981 Connector ........................................................................................................ 1
5 580036986 Secondary Lock ............................................................................................... 1
5 580039513 Terminal ........................................................................................................... 3
5 580019119 Terminal (Plug)................................................................................................. 9
6 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
6 580036983 Connector ........................................................................................................ 1
6 580036986 Secondary Lock ............................................................................................... 1
6 580039513 Terminal ........................................................................................................... 3
6 580019119 Terminal (Plug)................................................................................................. 9
7 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
7 580036981 Connector ........................................................................................................ 1
7 580039502 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 9
7 580019119 Terminal (Plug)................................................................................................. 3
8 .. . . . Connector Assembly (Horn)................................................................................. 1
8 580033515 Connector ........................................................................................................ 1
8 580033537 Secondary Lock ............................................................................................... 1
8 520045805 Seal.................................................................................................................. 2
8 520045804 Terminal ........................................................................................................... 3
8 580026649 Seal.................................................................................................................. 1
9 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
9 580034504 Connector ........................................................................................................ 1
9 580034509 Secondary Lock ............................................................................................... 1
9 505968505 Seal.................................................................................................................. 7
9 504288730 Plug.................................................................................................................. 1
9 504288733 Terminal ........................................................................................................... 4
9 580034658 Terminal ........................................................................................................... 3
10 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1

6-93
P17410 06-06

WIRE HARNESS
(CHASSIS) (GM 2.4L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

10 580034504 Connector ........................................................................................................ 1


10 580034505 Connector ........................................................................................................ 1
10 580034509 Secondary Lock ............................................................................................... 1
10 505968505 Seal.................................................................................................................. 7
10 504288730 Plug.................................................................................................................. 1
10 504288733 Terminal ........................................................................................................... 4
10 580034658 Terminal ........................................................................................................... 3
10 580023845 Seal.................................................................................................................. 2
11 580040120 Clip ....................................................................................................................... 1
12 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
12 520045074 Connector ........................................................................................................ 1
12 520045069 Secondary Lock ............................................................................................... 1
12 504288733 Terminal ........................................................................................................... 2
12 580023845 Seal.................................................................................................................. 2
13 .. . . . Connector Assembly (End Cap)........................................................................... 1
13 520045068 Connector ........................................................................................................ 1
13 520045069 Secondary Lock ............................................................................................... 1
13 504288730 Plug.................................................................................................................. 2
14 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
14 580034506 Connector ........................................................................................................ 1
14 580034509 Secondary Lock ............................................................................................... 1
14 505968505 Seal.................................................................................................................. 8
14 504288733 Terminal ........................................................................................................... 5
14 580034658 Terminal ........................................................................................................... 3
15 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
15 580034507 Connector ........................................................................................................ 1
15 580034509 Secondary Lock ............................................................................................... 1
15 505968505 Seal.................................................................................................................. 7
15 504288730 Plug.................................................................................................................. 1
15 580034658 Terminal ........................................................................................................... 7
16 .. . . . Connector Assembly (Accessory 2) ..................................................................... 1
16 580040820 Connector ........................................................................................................ 1
16 580040821 Secondary Lock ............................................................................................... 1
16 505968566 Insulator ........................................................................................................... 1
16 580050627 Terminal ........................................................................................................... 3
17 .. . . . Connector Assembly (End Cap)........................................................................... 1
17 580040822 Connector ........................................................................................................ 1
17 505968566 Insulator ........................................................................................................... 4
18 580071066 Connector (End Cap) ........................................................................................... 1
19 .. . . . Connector Assembly (Hood Switch) .................................................................... 1
19 580021087 Connector ........................................................................................................ 1
19 580025557 Clip................................................................................................................... 1
19 505968568 Terminal (Socket) ............................................................................................. 2
20 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
21 .. . . . Connector Assembly (Bus Terminal 2)................................................................. 1
21 580020943 Connector (4-Way)........................................................................................... 1
21 580020944 Secondary Lock ............................................................................................... 1
21 505968568 Terminal (Socket) ............................................................................................. 4
22 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
22 580021087 Connector ........................................................................................................ 1

6-94
P17410 06-06

WIRE HARNESS
(CHASSIS) (GM 2.4L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

22 580025557 Clip................................................................................................................... 1
22 505968568 Terminal (Socket) ............................................................................................. 2
23 580071066 Connector (End Cap) ........................................................................................... 1
24 580025559 Clip ....................................................................................................................... 2
25 .. . . . Connector Assembly (To Seat Harness) .............................................................. 1
25 580042221 Connector ........................................................................................................ 1
25 580042222 Secondary Lock ............................................................................................... 1
25 580039513 Terminal ........................................................................................................... 8
26 .. . . . Connector Assembly (End Cap)........................................................................... 1
26 520045068 Connector ........................................................................................................ 1
26 520045069 Secondary Lock ............................................................................................... 1
26 504288730 Plug.................................................................................................................. 2
27 .. . . . Connector Assembly (Coolant Level) ................................................................... 1
27 520045074 Connector ........................................................................................................ 1
27 520045069 Secondary Lock ............................................................................................... 1
27 504288733 Terminal ........................................................................................................... 2
27 580023845 Seal.................................................................................................................. 2
28 580030876 Clip ....................................................................................................................... 4
29 .. . . . Connector Assembly (To Back-Up Alarm)............................................................ 1
29 580021087 Connector ........................................................................................................ 1
29 580025557 Clip................................................................................................................... 1
29 505968568 Terminal (Socket) ............................................................................................. 2
30 580071066 Connector (End Cap) ........................................................................................... 1
31 580039764 Clip ....................................................................................................................... 1
32 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
32 580036981 Connector ........................................................................................................ 1
32 580036986 Secondary Lock ............................................................................................... 11
32 580039513 Terminal ........................................................................................................... 1
33 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
33 580039499 Connector ........................................................................................................ 1
33 580039500 Secondary Lock ............................................................................................... 1
33 580039513 Terminal ........................................................................................................... 6
34 580045045 Clip ....................................................................................................................... 1
35 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
35 580044931 Connector ........................................................................................................ 1
35 505968568 Terminal (Socket) ............................................................................................. 1
35 505968566 Insulator ........................................................................................................... 1
35 580019119 Terminal (Plug)................................................................................................. 11
35 580039513 Terminal ........................................................................................................... 1
36 580045045 Clip ....................................................................................................................... 3
37 .. . . . Connector Assembly (To Lights/Cab Harness) .................................................... 1
37 580040820 Connector ........................................................................................................ 1
37 505968566 Insulator ........................................................................................................... 4
37 580040821 Secondary Lock ............................................................................................... 1
37 580050627 Terminal ........................................................................................................... 4
38 580040822 Connector (End Cap) ........................................................................................... 1
39 .. . . . Connector Assembly (Accessory 1) ..................................................................... 1
39 580043467 Connector ........................................................................................................ 1
39 580043915 Secondary Lock ............................................................................................... 1
39 580050627 Terminal ........................................................................................................... 2

6-95
P17410 06-06

WIRE HARNESS
(CHASSIS) (GM 2.4L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

40 580032038 Connector (End Cap) ........................................................................................... 1


40 505968566 Insulator ........................................................................................................... 2
41 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
41 580036984 Connector ........................................................................................................ 1
41 580039502 Secondary Lock ............................................................................................... 1
41 580039513 Terminal ........................................................................................................... 8
41 580019119 Terminal (Plug)................................................................................................. 4

6-96
NOTES

6-97
P16318 03-05

WIRE HARNESS
(CHASSIS) (YANMAR 2.6L AND 3.3L, DIESEL)
(⇒D/B 08/2006)

WIRE HARNESSCHASSISYANMAR 2.6L AND 3.3L, DIESEL⇒D/B 08/2006

6-98
P16318 03-05

WIRE HARNESS
(CHASSIS) (YANMAR 2.6L AND 3.3L, DIESEL)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

580063923 Wire Harness (Chassis) ............................................................................................ 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036984 Connector ........................................................................................................ 1
1 580039513 Terminal ........................................................................................................... 8
1 580019119 Terminal (Plug)................................................................................................. 4
1 580039502 Secondary Lock ............................................................................................... 1
2 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
2 580036982 Connector ........................................................................................................ 1
2 580039513 Terminal ........................................................................................................... 9
2 580019119 Terminal (Plug)................................................................................................. 3
2 580039502 Secondary Lock ............................................................................................... 1
3 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
3 580036981 Connector ........................................................................................................ 1
3 580039502 Secondary Lock ............................................................................................... 1
3 580039513 Terminal ........................................................................................................... 9
3 580019119 Terminal (Plug)................................................................................................. 3
4 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
4 580036940 Connector ........................................................................................................ 1
4 580026813 Secondary Lock ............................................................................................... 1
4 505968568 Terminal (Socket) ............................................................................................. 8
4 505968593 Terminal (Socket) ............................................................................................. 4
5 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
5 580020942 Connector (4 Way) ........................................................................................... 1
5 518806635 Secondary Lock ............................................................................................... 1
5 505968514 Terminal (Pin)................................................................................................... 4
6 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
6 580022859 Connector (12-Way)......................................................................................... 1
6 505968568 Terminal (Socket) ............................................................................................. 9
6 580019119 Terminal (Plug)................................................................................................. 3
6 580026813 Secondary Lock ............................................................................................... 1
7 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
7 580036981 Connector ........................................................................................................ 1
7 580036986 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 3
7 580019119 Terminal (Plug)................................................................................................. 9
8 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
8 580036983 Connector ........................................................................................................ 1
8 580036986 Secondary Lock ............................................................................................... 1
8 580039513 Terminal ........................................................................................................... 9
8 580019119 Terminal (Plug)................................................................................................. 3
9 .. . . . Connector Assembly (Horn)................................................................................. 1
9 580033515 Connector ........................................................................................................ 1
9 580033537 Secondary Lock ............................................................................................... 1
9 520045805 Seal.................................................................................................................. 2
9 520045804 Terminal ........................................................................................................... 3
9 580026649 Seal.................................................................................................................. 1
10 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
10 580034505 Connector ........................................................................................................ 1
10 580034509 Secondary Lock ............................................................................................... 1
10 505968505 Seal.................................................................................................................. 5

6-99
P16318 03-05

WIRE HARNESS
(CHASSIS) (YANMAR 2.6L AND 3.3L, DIESEL)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

10 504288730 Plug.................................................................................................................. 2
10 504288733 Terminal ........................................................................................................... 5
10 580034658 Terminal ........................................................................................................... 1
10 580023845 Seal.................................................................................................................. 1
11 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
11 580034504 Connector ........................................................................................................ 1
11 580034509 Secondary Lock ............................................................................................... 1
11 505968505 Seal.................................................................................................................. 7
11 504288730 Plug.................................................................................................................. 1
11 504288733 Terminal ........................................................................................................... 4
11 580034658 Terminal ........................................................................................................... 3
12 580040120 Clip ....................................................................................................................... 1
13 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
13 520045074 Connector ........................................................................................................ 1
13 520045069 Secondary Lock ............................................................................................... 1
13 504288733 Terminal ........................................................................................................... 2
13 580023845 Seal.................................................................................................................. 2
14 .. . . . Connector Assembly (End Cap)........................................................................... 1
14 520045068 Connector ........................................................................................................ 1
14 504288730 Plug.................................................................................................................. 2
14 520045069 Secondary Lock ............................................................................................... 1
15 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
15 580034506 Connector ........................................................................................................ 1
15 580034509 Secondary Lock ............................................................................................... 1
15 505968505 Seal.................................................................................................................. 8
15 580034658 Terminal ........................................................................................................... 2
15 504288733 Terminal ........................................................................................................... 6
16 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
16 580034507 Connector ........................................................................................................ 1
16 580034509 Secondary Lock ............................................................................................... 1
16 505968505 Seal.................................................................................................................. 7
16 504288730 Plug.................................................................................................................. 1
16 580034658 Terminal ........................................................................................................... 7
17 .. . . . Connector Assembly (Accessory 2) ..................................................................... 1
17 580040820 Connector ........................................................................................................ 1
17 580040821 Secondary Lock ............................................................................................... 1
17 505968566 Insulator ........................................................................................................... 1
17 580050627 Terminal ........................................................................................................... 3
18 .. . . . Connector Assembly (End Cap)........................................................................... 1
18 580040822 Connector ........................................................................................................ 1
18 505968566 Insulator ........................................................................................................... 4
19 580054258 Hood Switch ......................................................................................................... 1
20 .. . . . Connector Assembly (To Seat Harness) .............................................................. 1
20 580042221 Connector ........................................................................................................ 1
20 580042222 Secondary Lock ............................................................................................... 1
20 580039513 Terminal ........................................................................................................... 8
21 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
21 580021087 Connector ........................................................................................................ 1
21 580021088 Secondary Lock ............................................................................................... 1
21 505968568 Terminal (Socket) ............................................................................................. 2

6-100
P16318 03-05

WIRE HARNESS
(CHASSIS) (YANMAR 2.6L AND 3.3L, DIESEL)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

22 520038820 Connector (End Cap) ........................................................................................... 1


23 580030876 Clip ....................................................................................................................... 1
24 520038820 Connector (End Cap) ........................................................................................... 1
25 .. . . . Connector Assembly (To Back-Up Alarm)............................................................ 1
25 580021087 Connector ........................................................................................................ 1
25 580021088 Secondary Lock ............................................................................................... 1
25 505968568 Terminal (Socket) ............................................................................................. 2
26 .. . . . Connector Assembly (End Cap)........................................................................... 1
26 520045068 Connector ........................................................................................................ 1
26 520045069 Secondary Lock ............................................................................................... 1
26 504288730 Plug.................................................................................................................. 2
27 .. . . . Connector Assembly (Coolant Level) ................................................................... 1
27 520045074 Connector ........................................................................................................ 1
27 520045069 Secondary Lock ............................................................................................... 1
27 504288733 Terminal ........................................................................................................... 2
27 580023845 Seal.................................................................................................................. 2
28 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
29 .. . . . Connector Assembly (Bus Terminal).................................................................... 1
29 580020943 Connector (4-Way)........................................................................................... 1
29 580020944 Secondary Lock ............................................................................................... 1
29 505968568 Terminal (Socket) ............................................................................................. 4
30 .. . . . Connector Assembly (Key Switch) ....................................................................... 1
30 580022893 Connector ........................................................................................................ 1
30 505968540 Secondary Lock ............................................................................................... 1
30 505968514 Terminal (Pin)................................................................................................... 2
31 .. . . . Connector Assembly (Key Switch) ....................................................................... 1
31 580021087 Connector ........................................................................................................ 1
31 580021088 Secondary Lock ............................................................................................... 1
31 505968568 Terminal (Socket) ............................................................................................. 2
32 580039764 Clip ....................................................................................................................... 4
33 580026808 Clip ....................................................................................................................... 1
34 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
34 580027208 Connector (Socket) .......................................................................................... 1
34 505968568 Terminal (Socket) ............................................................................................. 17
34 580019119 Terminal (Plug)................................................................................................. 6
35 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
35 580044931 Connector ........................................................................................................ 1
35 505968568 Terminal (Socket) ............................................................................................. 13
35 505968566 Insulator ........................................................................................................... 1
35 580019119 Terminal (Plug)................................................................................................. 6
35 580050627 Terminal ........................................................................................................... 3
35 580039513 Terminal ........................................................................................................... 6
36 .. . . . Connector Assembly (To Lights/Cab Harness) .................................................... 1
36 580040820 Connector ........................................................................................................ 1
36 580040821 Secondary Lock ............................................................................................... 1
36 580050627 Terminal ........................................................................................................... 4
37 .. . . . End Cap Assembly............................................................................................... 1
37 580040822 Connector ........................................................................................................ 1
37 505968566 Insulator ........................................................................................................... 4
38 .. . . . End Cap Assembly............................................................................................... 1

6-101
P16318 03-05

WIRE HARNESS
(CHASSIS) (YANMAR 2.6L AND 3.3L, DIESEL)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

38 580032038 Connector ........................................................................................................ 1


38 505968566 Insulator ........................................................................................................... 2
39 .. . . . Connector Assembly (Accessory 1) ..................................................................... 1
39 580043467 Connector ........................................................................................................ 1
39 580050627 Terminal ........................................................................................................... 2
39 580043915 Secondary Lock ............................................................................................... 1
40 580025559 Clip ....................................................................................................................... 2
41 580058669 Clip ....................................................................................................................... 4
42 580030876 Clip ....................................................................................................................... 2
43 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
43 580036983 Connector ........................................................................................................ 1
43 580039502 Secondary Lock ............................................................................................... 1
43 580039513 Terminal ........................................................................................................... 11
43 580019119 Terminal (Plug)................................................................................................. 1

6-102
NOTES

6-103
P17405 06-06

WIRE HARNESS
(CHASSIS) (YANMAR 2.6L AND 3.3L, DIESEL)
(D/B 08/2006⇒)

WIRE HARNESSCHASSISYANMAR 2.6L AND 3.3L, DIESELD/B 08/2006⇒

6-104
P17405 06-06

WIRE HARNESS
(CHASSIS) (YANMAR 2.6L AND 3.3L, DIESEL)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580069845 Wire Harness (Chassis) ............................................................................................ 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036984 Connector ........................................................................................................ 1
1 580039513 Terminal ........................................................................................................... 8
1 580019119 Terminal (Plug)................................................................................................. 4
1 580039502 Secondary Lock ............................................................................................... 1
2 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
2 580036982 Connector ........................................................................................................ 1
2 580039513 Terminal ........................................................................................................... 9
2 580019119 Terminal (Plug)................................................................................................. 3
2 580039502 Secondary Lock ............................................................................................... 1
3 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
3 580036981 Connector ........................................................................................................ 1
3 580036986 Secondary Lock ............................................................................................... 1
3 580039513 Terminal ........................................................................................................... 9
3 580019119 Terminal (Plug)................................................................................................. 3
4 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
4 580036940 Connector ........................................................................................................ 1
4 580026813 Secondary Lock ............................................................................................... 1
4 505968568 Terminal (Socket) ............................................................................................. 8
4 505968593 Terminal (Socket) ............................................................................................. 4
5 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
5 580020942 Connector (4 Way) ........................................................................................... 1
5 518806635 Secondary Lock ............................................................................................... 1
5 505968514 Terminal (Pin)................................................................................................... 4
6 .. . . . Connector Assembly (To Cowl Harness) ............................................................. 1
6 580022859 Connector (12-Way)......................................................................................... 1
6 505968568 Terminal (Socket) ............................................................................................. 9
6 580019119 Terminal (Plug)................................................................................................. 3
6 580026813 Secondary Lock ............................................................................................... 1
7 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
7 580036981 Connector ........................................................................................................ 1
7 580036986 Secondary Lock ............................................................................................... 1
7 580039513 Terminal ........................................................................................................... 3
7 580019119 Terminal (Plug)................................................................................................. 9
8 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
8 580036983 Connector ........................................................................................................ 1
8 580036986 Secondary Lock ............................................................................................... 1
8 580039513 Terminal ........................................................................................................... 9
8 580019119 Terminal (Plug)................................................................................................. 3
9 .. . . . Connector Assembly (Horn)................................................................................. 1
9 580033515 Connector ........................................................................................................ 1
9 580033537 Secondary Lock ............................................................................................... 1
9 520045805 Seal.................................................................................................................. 2
9 520045804 Terminal ........................................................................................................... 3
9 580026649 Seal.................................................................................................................. 1
10 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
10 580034505 Connector ........................................................................................................ 1
10 580034509 Secondary Lock ............................................................................................... 1
10 505968505 Seal.................................................................................................................. 5

6-105
P17405 06-06

WIRE HARNESS
(CHASSIS) (YANMAR 2.6L AND 3.3L, DIESEL)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

10 504288730 Plug.................................................................................................................. 2
10 504288733 Terminal ........................................................................................................... 5
10 580034658 Terminal ........................................................................................................... 1
10 580023845 Seal.................................................................................................................. 1
11 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
11 580034504 Connector ........................................................................................................ 1
11 580034509 Secondary Lock ............................................................................................... 1
11 505968505 Seal.................................................................................................................. 7
11 504288730 Plug.................................................................................................................. 1
11 504288733 Terminal ........................................................................................................... 4
11 580034658 Terminal ........................................................................................................... 3
12 580040120 Clip ....................................................................................................................... 1
13 .. . . . Connector Assembly (Hydraulic Filter)................................................................. 1
13 520045074 Connector ........................................................................................................ 1
13 520045069 Secondary Lock ............................................................................................... 1
13 504288733 Terminal ........................................................................................................... 2
13 580023845 Seal.................................................................................................................. 2
14 .. . . . Connector Assembly (End Cap)........................................................................... 1
14 520045068 Connector ........................................................................................................ 1
14 504288730 Plug.................................................................................................................. 2
14 520045069 Secondary Lock ............................................................................................... 1
15 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
15 580034506 Connector ........................................................................................................ 1
15 580034509 Secondary Lock ............................................................................................... 1
15 505968505 Seal.................................................................................................................. 8
15 580034658 Terminal ........................................................................................................... 2
15 504288733 Terminal ........................................................................................................... 6
16 .. . . . Connector Assembly (Power Distribution Module) ............................................... 1
16 580034507 Connector ........................................................................................................ 1
16 580034509 Secondary Lock ............................................................................................... 1
16 505968505 Seal.................................................................................................................. 7
16 504288730 Plug.................................................................................................................. 1
16 580034658 Terminal ........................................................................................................... 7
17 .. . . . Connector Assembly (Accessory 2) ..................................................................... 1
17 580040820 Connector ........................................................................................................ 1
17 580040821 Secondary Lock ............................................................................................... 1
17 505968566 Insulator ........................................................................................................... 1
17 580050627 Terminal ........................................................................................................... 3
18 .. . . . Connector Assembly (End Cap)........................................................................... 1
18 580040822 Connector ........................................................................................................ 1
18 505968566 Insulator ........................................................................................................... 4
19 580025559 Clip ....................................................................................................................... 2
20 .. . . . Connector Assembly (To Seat Harness) .............................................................. 1
20 580042221 Connector ........................................................................................................ 1
20 580042222 Secondary Lock ............................................................................................... 1
20 580039513 Terminal ........................................................................................................... 8
21 .. . . . Connector Assembly (Alternate Horn Button) ...................................................... 1
21 580021087 Connector ........................................................................................................ 1
21 580021088 Secondary Lock ............................................................................................... 1
21 505968568 Terminal (Socket) ............................................................................................. 2

6-106
P17405 06-06

WIRE HARNESS
(CHASSIS) (YANMAR 2.6L AND 3.3L, DIESEL)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

22 580071066 Connector (End Cap) ........................................................................................... 1


23 580030876 Clip ....................................................................................................................... 1
24 580071066 Connector (End Cap) ........................................................................................... 1
25 .. . . . Connector Assembly (To Back-Up Alarm)............................................................ 1
25 580021087 Connector ........................................................................................................ 1
25 580021088 Secondary Lock ............................................................................................... 1
25 505968568 Terminal (Socket) ............................................................................................. 2
26 .. . . . Connector Assembly (End Cap)........................................................................... 1
26 520045068 Connector ........................................................................................................ 1
26 520045069 Secondary Lock ............................................................................................... 1
26 504288730 Plug.................................................................................................................. 2
27 .. . . . Connector Assembly (Coolant Level) ................................................................... 1
27 520045074 Connector ........................................................................................................ 1
27 520045069 Secondary Lock ............................................................................................... 1
27 504288733 Terminal ........................................................................................................... 2
27 580023845 Seal.................................................................................................................. 2
28 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
29 .. . . . Connector Assembly (Bus Terminal).................................................................... 1
29 580020943 Connector (4-Way)........................................................................................... 1
29 580020944 Secondary Lock ............................................................................................... 1
29 505968568 Terminal (Socket) ............................................................................................. 4
30 580071066 Connector (End Cap) ........................................................................................... 1
31 .. . . . Connector Assembly (Key Switch) ....................................................................... 1
31 580021087 Connector ........................................................................................................ 1
31 580021088 Secondary Lock ............................................................................................... 1
31 505968568 Terminal (Socket) ............................................................................................. 2
32 580039764 Clip ....................................................................................................................... 4
33 580026808 Clip ....................................................................................................................... 1
34 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
34 580036981 Connector ........................................................................................................ 1
34 580036986 Secondary Lock ............................................................................................... 1
34 580039513 Terminal ........................................................................................................... 11
34 580019119 Terminal (Plug)................................................................................................. 1
35 .. . . . Connector Assembly (To Transmission Harness)................................................. 1
35 580039499 Connector ........................................................................................................ 1
35 580039500 Secondary Lock ............................................................................................... 1
35 580039513 Terminal ........................................................................................................... 6
36 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
36 580022859 Connector (12-Way)......................................................................................... 1
36 580026813 Secondary Lock ............................................................................................... 1
36 505968568 Terminal (Socket) ............................................................................................. 11
36 580019119 Terminal (Plug)................................................................................................. 1
37 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
37 580042221 Connector ........................................................................................................ 1
37 580042222 Secondary Lock ............................................................................................... 1
37 580039513 Terminal ........................................................................................................... 8
38 .. . . . Connector Assembly (To Engine Harness) .......................................................... 1
38 580040820 Connector ........................................................................................................ 1
38 580040821 Secondary Lock ............................................................................................... 1
38 505968566 Insulator ........................................................................................................... 1

6-107
P17405 06-06

WIRE HARNESS
(CHASSIS) (YANMAR 2.6L AND 3.3L, DIESEL)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

38 580050627 Terminal ........................................................................................................... 3


39 .. . . . Connector Assembly (To Lights/Cab Harness) .................................................... 1
39 580040820 Connector ........................................................................................................ 1
39 580040821 Secondary Lock ............................................................................................... 1
39 580050627 Terminal ........................................................................................................... 4
40 580040822 Connector............................................................................................................. 1
40 505968566 Insulator ............................................................................................................... 4
41 580032038 Connector............................................................................................................. 1
41 505968566 Insulator ............................................................................................................... 2
42 .. . . . Connector Assembly (Accessory 1) ..................................................................... 1
42 580043467 Connector ........................................................................................................ 1
42 580050627 Terminal ........................................................................................................... 2
42 580043915 Secondary Lock ............................................................................................... 1
43 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
43 580036983 Connector ........................................................................................................ 1
43 580039502 Secondary Lock ............................................................................................... 1
43 580039513 Terminal ........................................................................................................... 11
43 580019119 Terminal (Plug)................................................................................................. 1
44 580058669 Clip ....................................................................................................................... 4
45 580030876 Clip ....................................................................................................................... 2

6-108
NOTES

6-109
P16312 03-05

WIRE HARNESS
(GASOLINE ENGINE) (MAZDA 2.0L AND 2.2L)
(⇒S/N B875B08417D)

WIRE HARNESSGASOLINE ENGINEMAZDA 2.0L AND 2.2L⇒S/N B875B08417D

6-110
P16312 03-05

WIRE HARNESS
(GASOLINE ENGINE) (MAZDA 2.0L AND 2.2L)
(⇒S/N B875B08417D)

ITEM PART NO. DESCRIPTION QTY

580046434 Wire Harness............................................................................................................. 1


1 580022887 E-Ring (Starter) .................................................................................................... 1
2 580024032 Terminal (Block Ground) ...................................................................................... 2
3 580039251 Clip ....................................................................................................................... 3
4 580049465 Connector (Oxygen Sensor) ................................................................................ 1
5 580039282 Bracket ................................................................................................................. 3
6 580010739 Cover (With Seal) (Fuse Holder) .......................................................................... 1
7 580042698 Fuse Holder.......................................................................................................... 1
8 520038807 Fuse (50 Amp) ..................................................................................................... 1
9 580044131 Connector (Governor Control Unit Interface) ....................................................... 1
10 580044131 Connector............................................................................................................. 1
11 580052076 Clip ....................................................................................................................... 3
12 520038816 Relay (Fuel Pump) ............................................................................................... 1
13 520040859 Connector............................................................................................................. 1
14 900010278 Cover.................................................................................................................... 1
15 505972555 Fuse (10 Amp) ..................................................................................................... 1
16 520044938 Plug ...................................................................................................................... 1
17 580012324 Connector (Electronic Control Unit Test Port) ...................................................... 2
18 580012323 Connector............................................................................................................. 2
19 580025560 Clip ....................................................................................................................... 5
20 580022997 Connector (Condensor)........................................................................................ 2
21 580051005 Connector Body (Igniter) ...................................................................................... 2
22 580051007 Connector (Coil) ................................................................................................... 1
23 580051142 Connector Body (Distributor)................................................................................ 1
24 580051004 Connector (Pressure Regulator) .......................................................................... 1
25 580051006 Connector (Fuel Injector) ..................................................................................... 4
26 580051001 Connector (Governor) .......................................................................................... 1
27 580049466 Connector (Throttle Position Sensor) ................................................................... 1
28 580039253 Clip ....................................................................................................................... 2
29 580049522 Connector (MAP Sensor) ..................................................................................... 1
30 580034357 Boot...................................................................................................................... 1
31 520045874 Terminal (Alternator) ............................................................................................ 1
32 505968511 Connector Body (Alternator) ................................................................................ 1
33 504288749 Connector (Oil Sensor) ........................................................................................ 1
34 580048721 Bracket ................................................................................................................. 4
35 504288740 Connector (Coolant Temperature)........................................................................ 1
36 580051003 Connector (Coolant Temperature)........................................................................ 1
37 580039254 Clip ....................................................................................................................... 2
38 580030876 Clip ....................................................................................................................... 1
39 580012324 Connector (Air Filter Restriction Sensor) ............................................................. 1
40 580012323 Connector............................................................................................................. 1
41 580033852 Connector (Fuel Pump)........................................................................................ 1
42 580025779 Connector (Fuel Level Sender) ............................................................................ 1
43 580025561 Clip ....................................................................................................................... 1
44 580048272 Connector (Electronic Control Unit) ..................................................................... 1
45 580044126 Housing (Governor Control Unit).......................................................................... 1
46 580046360 Connector (Chassis Harness) .............................................................................. 1
47 580055342 Connector (Starter) .............................................................................................. 1
48 580055343 Terminal (Starter) ................................................................................................. 1

6-111
P17391 06-06

WIRE HARNESS
(GASOLINE ENGINE) (MAZDA 2.0L AND 2.2L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

WIRE HARNESSGASOLINE ENGINEMAZDA 2.0L AND 2.2LS/N B875B08417D⇒ S/N PENDING PER ECN 104248

6-112
P17391 06-06

WIRE HARNESS
(GASOLINE ENGINE) (MAZDA 2.0L AND 2.2L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580070865 Wire Harness............................................................................................................. 1


1 580024032 Terminal (Block Ground) ...................................................................................... 2
2 580049465 Connector (Oxygen Sensor) ................................................................................ 1
3 580039251 Clip ....................................................................................................................... 3
4 580048721 Bracket ................................................................................................................. 3
5 580039282 Bracket ................................................................................................................. 3
6 580010739 Cover (With Seal) (Fuse Holder) .......................................................................... 1
7 580042698 Fuse Holder.......................................................................................................... 1
8 520038807 Fuse (50 Amp) ..................................................................................................... 1
9 580044131 Connector (GCU Interface) .................................................................................. 1
10 580044131 Connector............................................................................................................. 1
11 580052076 Clip ....................................................................................................................... 3
12 520038816 Relay .................................................................................................................... 1
13 520040859 Connector............................................................................................................. 1
14 900010278 Cover.................................................................................................................... 1
15 505972555 Fuse (10 Amp) ..................................................................................................... 1
16 520044938 Plug ...................................................................................................................... 1
17 580012324 Connector (Engine Control Unit Test Port) ........................................................... 2
18 580012323 Connector............................................................................................................. 2
19 580025560 Clip ....................................................................................................................... 5
20 580022997 Connector (Condensor)........................................................................................ 2
21 580051005 Connector Body (Igniter) ...................................................................................... 2
22 580051007 Connector (Coil) ................................................................................................... 1
23 580051142 Connector Body (Distributor)................................................................................ 1
24 580051004 Connector (ISCV)................................................................................................. 1
25 580051006 Connector (Fuel Injector) ..................................................................................... 4
26 580051001 Connector (Governor) .......................................................................................... 1
27 580049466 Connector (TPS) .................................................................................................. 1
28 580039253 Clip ....................................................................................................................... 2
29 580049522 Connector (MAP) ................................................................................................. 1
30 580034357 Boot...................................................................................................................... 1
31 520045874 Terminal (Alternator) ............................................................................................ 1
32 505968511 Connector Body (Alternator) ................................................................................ 1
33 504288749 Connector (Oil Sensor) ........................................................................................ 1
34 580048721 Bracket ................................................................................................................. 1
35 504288740 Connector (Coolant Temperature)........................................................................ 1
36 580051003 Connector (Coolant Temperature)........................................................................ 1
37 580039254 Clip ....................................................................................................................... 2
38 580030876 Clip ....................................................................................................................... 1
39 580012324 Connector (Air Filter Restriction Sensor) ............................................................. 1
40 580012323 Connector............................................................................................................. 1
41 580033852 Connector (Fuel Pump)........................................................................................ 1
42 580025779 Connector (Fuel Level Sender) ............................................................................ 1
43 580025561 Clip ....................................................................................................................... 1
44 580048272 Connector (Engine Control Unit) .......................................................................... 1
45 580044126 Housing (GCU)..................................................................................................... 1
46 580040822 Connector (Chassis Harness) .............................................................................. 1
46 580040823 Secondary Lock ................................................................................................... 1
47 505972593 Connector (Chassis Harness) .............................................................................. 1
47 505972507 Secondary Lock ................................................................................................... 1

6-113
P17391 06-06

WIRE HARNESS
(GASOLINE ENGINE) (MAZDA 2.0L AND 2.2L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

48 580055342 Connector (Starter) .............................................................................................. 1


49 580022887 E-Ring .................................................................................................................. 1

6-114
NOTES

6-115
P17958 12-06

WIRE HARNESS
(GASOLINE ENGINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

WIRE HARNESSGASOLINE ENGINEMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

6-116
P17958 12-06

WIRE HARNESS
(GASOLINE ENGINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

580074944 Wire Harness (Gasoline Mazda Engine) ................................................................... 1


1 .. . . . Connector Assembly (Engine Coolant Temperature) ........................................... 1
1 504288740 Connector ........................................................................................................ 1
1 580039158 Terminal ........................................................................................................... 2
2 504232281 Conduit................................................................................................................. AR
3 .. . . . Bracket Assembly................................................................................................. 1
3 580039282 Bracket............................................................................................................. 1
3 580039251 Clip................................................................................................................... 1
4 580080838 Sensor (Cam Angle)............................................................................................. 1
5 504232281 Conduit................................................................................................................. AR
6 580075366 Connector............................................................................................................. 1
7 .. . . . Connector Assembly (Bracket Assembly) ............................................................ 1
7 580039282 Bracket............................................................................................................. 1
7 580039251 Clip................................................................................................................... 1
8 .. . . . Connector Assembly (Coil) .................................................................................. 1
8 580075363 Connector ........................................................................................................ 1
9 .. . . . Connector Assembly (Coil) .................................................................................. 1
9 580075363 Connector ........................................................................................................ 1
10 580044908 Conduit................................................................................................................. AR
11 .. . . . Connector Assembly (Coil) .................................................................................. 1
11 580075363 Connector ........................................................................................................ 1
12 .. . . . Connector Assembly (Coil) .................................................................................. 1
12 580075363 Connector ........................................................................................................ 1
13 .. . . . Bracket Assembly................................................................................................. 1
13 580039282 Bracket............................................................................................................. 1
13 580039251 Clip................................................................................................................... 1
14 .. . . . Connector Assembly (ECM Test Port).................................................................. 1
14 504288730 Plug.................................................................................................................. 2
14 580012324 Connector ........................................................................................................ 1
15 .. . . . Connector Assembly (ECM Test Port).................................................................. 1
15 580022121 Seal.................................................................................................................. 2
15 580012323 Connector ........................................................................................................ 1
15 580025795 Socket .............................................................................................................. 2
15 580028333 Terminal ........................................................................................................... 2
16 580044908 Conduit................................................................................................................. AR
17 910065119 Conduit................................................................................................................. AR
18 .. . . . Connector Assembly ............................................................................................ 1
18 504288730 Plug.................................................................................................................. 2
18 580012324 Connector ........................................................................................................ 1
19 .. . . . Connector Assembly ............................................................................................ 1
19 580022121 Seal.................................................................................................................. 2
19 580012323 Connector ........................................................................................................ 1
19 580028333 Terminal ........................................................................................................... 2
19 580025795 Socket .............................................................................................................. 2
20 .. . . . Connector Assembly (Mini-Fuses) ....................................................................... 1
20 504288730 Plug.................................................................................................................. 2
20 504288731 Connector ........................................................................................................ 1
20 504288732 Secondary Lock ............................................................................................... 1
20 580075369 Clip................................................................................................................... 1
20 580022121 Seal.................................................................................................................. 4

6-117
P17958 12-06

WIRE HARNESS
(GASOLINE ENGINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

20 504288733 Terminal ........................................................................................................... 4


20 580080028 Cap .................................................................................................................. 1
20 580025795 Socket .............................................................................................................. 4
21 .. . . . Connector Assembly (ECM Interface).................................................................. 1
21 580080026 Terminal ........................................................................................................... 1
21 580080027 Terminal ........................................................................................................... 1
21 580075325 Connector ........................................................................................................ 4
22 .. . . . Connector Assembly (ECM Interface).................................................................. 1
22 580075376 Spacer ............................................................................................................. 1
22 580075378 Cap .................................................................................................................. 1
23 .. . . . Connector Assembly (Starter).............................................................................. 1
23 580055342 Connector ........................................................................................................ 1
23 580055343 Terminal ........................................................................................................... 1
24 504288730 Plug (Alternator) ................................................................................................... 1
25 580024032 Terminal (Starter B+)............................................................................................ 1
26 .. . . . Connector Assembly (Alternator) ......................................................................... 1
26 520044819 Fuse Connector ............................................................................................... 2
26 580042698 Fuse Holder ..................................................................................................... 1
26 580080025 Terminal ........................................................................................................... 2
27 .. . . . Connector Assembly (Pre-Catalytic 02 Sensor)................................................... 1
27 580026649 Seal.................................................................................................................. 4
27 580025799 Housing............................................................................................................ 1
27 580080030 Lock ................................................................................................................. 1
27 580080031 Terminal (Gold) ................................................................................................ 4
27 580034094 Clip................................................................................................................... 1
28 580044908 Conduit................................................................................................................. AR
29 580044908 Conduit................................................................................................................. AR
30 .. . . . Bracket Assembly................................................................................................. 1
30 580048721 Bracket............................................................................................................. 1
30 580039250 Clip................................................................................................................... 1
31 580024032 Terminal (Block Ground) ...................................................................................... 1
32 580044908 Conduit................................................................................................................. AR
33 505970586 Conduit................................................................................................................. AR
34 520045672 Conduit................................................................................................................. AR
35 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
35 580039588 Clip................................................................................................................... 1
35 505968514 Terminal (Pin)................................................................................................... 1
35 505972593 Connector ........................................................................................................ 1
35 505972507 Secondary Lock ............................................................................................... 1
36 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
36 580026812 Clip................................................................................................................... 1
36 580040822 Connector ........................................................................................................ 1
36 505968566 Insulator ........................................................................................................... 1
36 .. . . . Terminal ........................................................................................................... 1
36 580040823 Secondary Lock ............................................................................................... 3
37 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
37 580039490 Connector ........................................................................................................ 1
37 580039491 Secondary Lock ............................................................................................... 1
37 580026812 Clip................................................................................................................... 1
37 580041195 Pin.................................................................................................................... 1

6-118
P17958 12-06

WIRE HARNESS
(GASOLINE ENGINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

38 505970586 Conduit................................................................................................................. AR
39 .. . . . Label .................................................................................................................... 1
40 .. . . . Connector Assembly (ECM)................................................................................. 1
40 580075380 Connector ........................................................................................................ 1
40 580075381 Cover ............................................................................................................... 1
40 580075383 Locking Cam .................................................................................................... 1
40 580080032 Terminal (Gold) ................................................................................................ 43
41 504232281 Conduit................................................................................................................. AR
42 580025560 Clip ....................................................................................................................... 1
43 .. . . . Connector Assembly (Fuel Level) ........................................................................ 1
43 580025779 Connector ........................................................................................................ 1
43 504288741 Terminal ........................................................................................................... 2
44 580025560 Clip ....................................................................................................................... 1
45 580033852 Connector (Fuel Pump)........................................................................................ 1
46 580025560 Clip ....................................................................................................................... 1
47 580025560 Clip ....................................................................................................................... 1
48 505970586 Conduit................................................................................................................. AR
49 .. . . . Connector Assembly (Bracket Assembly) ............................................................ 1
49 580039282 Bracket............................................................................................................. 1
49 580039254 Clip................................................................................................................... 1
50 580044908 Conduit................................................................................................................. AR
51 .. . . . Connector Assembly (Fuel Injector) ..................................................................... 1
51 580075369 Clip................................................................................................................... 1
51 580049522 Connector ........................................................................................................ 1
52 .. . . . Connector Assembly (MAP Sensor) .................................................................... 1
52 580049522 Connector ........................................................................................................ 1
52 580049522 Connector ........................................................................................................ 1
52 580051023 Spacer ............................................................................................................. AR
53 .. . . . Connector Assembly (Fuel Injector) ..................................................................... 1
53 580075369 Clip................................................................................................................... 1
53 580049522 Connector ........................................................................................................ 1
54 .. . . . Connector Assembly (Intake Air Temperature Sensor) ........................................ 1
54 580075379 Spacer ............................................................................................................. 1
54 580022997 Connector ........................................................................................................ 1
55 .. . . . Connector Assembly (Fuel Injector) ..................................................................... 1
55 580075369 Clip................................................................................................................... 1
55 580049522 Connector ........................................................................................................ 1
56 .. . . . Connector Assembly (Fuel Injector) ..................................................................... 1
56 580075369 Clip................................................................................................................... 1
56 580049522 Connector ........................................................................................................ 1
57 .. . . . Connector Assembly (Throttle) ............................................................................ 1
57 580039602 Seal.................................................................................................................. 6
57 580056679 Housing............................................................................................................ 1
57 580080027 Terminal ........................................................................................................... 6
58 580044908 Conduit................................................................................................................. AR
59 .. . . . Connector Assembly (Post-Catalytic 02 Sensor) ................................................. 1
59 580026649 Seal.................................................................................................................. 4
59 580025799 Housing............................................................................................................ 1
59 580080030 Lock ................................................................................................................. 1
59 580080031 Terminal (Gold) ................................................................................................ 4

6-119
P17958 12-06

WIRE HARNESS
(GASOLINE ENGINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

59 580034094 Clip................................................................................................................... 1
60 580044908 Conduit................................................................................................................. AR
61 .. . . . Connector Assembly (Oil Pressure Sensor) ........................................................ 1
61 504288749 Connector ........................................................................................................ 1
61 580039158 Terminal ........................................................................................................... 3
62 .. . . . Connector Assembly (Alternator) ......................................................................... 1
62 505968511 Connector Body ............................................................................................... 1
63 .. . . . Connector Assembly (Alternator B+) ................................................................... 1
63 580052149 Terminal Ring................................................................................................... 1
63 580080837 Boot ................................................................................................................. 1
64 .. . . . Connector Assembly (Air Filter Restriction Sensor) ............................................. 1
64 580012324 Connector ........................................................................................................ 1
64 520038875 Pin.................................................................................................................... 2
64 580022124 Terminal ........................................................................................................... 2

6-120
NOTES

6-121
P16313 03-05

WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L AND 2.2L)
(⇒S/N B875B08416D)

WIRE HARNESSLPG ENGINEMAZDA 2.0L AND 2.2L ⇒S/N B875B08416D

6-122
P16313 03-05

WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L AND 2.2L)
(⇒S/N B875B08416D)

ITEM PART NO. DESCRIPTION QTY

580046433 Wire Harness (LPG Engine)...................................................................................... 1


1 580022887 E-Ring .................................................................................................................. 1
2 580024032 Terminal................................................................................................................ 1
3 580039251 Clip ....................................................................................................................... 2
4 580049466 Connector (Oxygen Sensor) ................................................................................ 1
5 580012323 Connector (Test Port) ........................................................................................... 2
6 580044131 Connector............................................................................................................. 2
7 580052076 Clip ....................................................................................................................... 2
8 580039253 Clip ....................................................................................................................... 4
9 580044131 Connector (Electronic Control Module Interface) ................................................. 1
10 520037898 Connector Body ................................................................................................... 1
11 580010739 Cover (With Seal) (Alternator) .............................................................................. 1
12 520038807 Fuse (50 Amp) ..................................................................................................... 1
13 580042698 Fuse Holder.......................................................................................................... 1
14 580048719 Bracket ................................................................................................................. 1
15 580025560 Clip ....................................................................................................................... 1
16 580051005 Connector Body (Igniter) ...................................................................................... 1
17 580051007 Connector (Coil) ................................................................................................... 1
18 580022997 Connector (Condenser)........................................................................................ 1
19 580051142 Connector Body (Distributor)................................................................................ 1
20 580039282 Bracket ................................................................................................................. 4
21 520045068 Connector (LPG Low Pressure Switch) ............................................................... 1
22 580015589 Connector (Idle LPG Solenoid) ............................................................................ 1
23 580012324 Connector (Air Filter Restriction).......................................................................... 1
24 580012323 Connector (Air Filter Restriction Sensor) ............................................................. 1
25 580015588 Connector (Main LPG Solenoid) .......................................................................... 1
26 504288749 Connector (Oil Pressure Sensor) ......................................................................... 1
27 580034357 Boot (Alternator)................................................................................................... 1
28 520045874 Terminal................................................................................................................ 1
29 504288740 Connector (Coolant Temperature)........................................................................ 1
30 505968511 Connector Body (Alternator) ................................................................................ 1
31 580039252 Clip ....................................................................................................................... 1
32 580049522 Connector (MAP Sensor) ..................................................................................... 1
33 580049465 Connector (Throttle Position Sensor) ................................................................... 1
34 580051001 Connector (Governor) .......................................................................................... 1
35 580022996 Connector (Injector) ............................................................................................. 1
36 580044126 Housing ................................................................................................................ 1
37 580026808 Clip ....................................................................................................................... 1
38 580048721 Bracket ................................................................................................................. 2
39 580046360 Connector (Chassis Harness) .............................................................................. 1
40 580055342 Connector (Starter) .............................................................................................. 1
41 580055343 Terminal................................................................................................................ 1
42 580022997 Connector (Intake Air Tempertor Sensor) ............................................................ 1

6-123
P17397 06-06

WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L AND 2.2L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

WIRE HARNESSLPG ENGINEMAZDA 2.0L AND 2.2LS/N B875B08417D⇒ S/N PENDING PER ECN 104248

6-124
P17397 06-06

WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L AND 2.2L)
(S/N B875B08417D⇒ S/N PENDING PER ECN 104248)

ITEM PART NO. DESCRIPTION QTY

580070864 Wire Harness (LPG) .................................................................................................. 1


1 580024032 Terminal................................................................................................................ 1
2 580049466 Connector (Oxygen Sensor) ................................................................................ 1
3 580039251 Clip ....................................................................................................................... 2
4 580048721 Bracket ................................................................................................................. 2
5 580010739 Cover (With Seal) (Alternator) .............................................................................. 1
6 520037898 Connector Body ................................................................................................... 1
7 580052076 Clip ....................................................................................................................... 2
8 580044131 Connector............................................................................................................. 1
9 580012323 Connector (Air Filter Restriction Sensor) ............................................................. 2
10 580012324 Connector (Air Filter Restriction).......................................................................... 2
11 520038807 Fuse (50 Amp) ..................................................................................................... 1
12 580042698 Fuse Holder.......................................................................................................... 1
13 580039253 Clip ....................................................................................................................... 4
14 580039282 Bracket ................................................................................................................. 4
15 580048719 Bracket ................................................................................................................. 1
16 580039252 Clip ....................................................................................................................... 1
17 580051142 Connector Body (Distributor)................................................................................ 1
18 580025560 Clip ....................................................................................................................... 1
19 580051005 Connector Body (Igniter) ...................................................................................... 1
20 580051007 Connector (Coil) ................................................................................................... 1
21 580022997 Connector (Condenser)........................................................................................ 2
22 520045068 Connector (LPG Low Pressure Switch) ............................................................... 1
23 520045074 Connector............................................................................................................. 1
24 580015589 Connector (Idle LPG Solenoid) ............................................................................ 1
25 580015588 Connector (Main LPG Solenoid) .......................................................................... 1
26 504288749 Connector (Oil Pressure Sensor) ......................................................................... 1
27 580034357 Boot (Alternator)................................................................................................... 1
28 520045874 Terminal................................................................................................................ 1
29 504288740 Connector (Coolant Temperature)........................................................................ 1
30 505968511 Connector Body (Alternator) ................................................................................ 1
31 580049522 Connector (MAP Sensor) ..................................................................................... 1
32 580049465 Connector (Throttle Position Sensor) ................................................................... 1
33 580051001 Connector (Governor) .......................................................................................... 1
34 580022996 Connector (Injector) ............................................................................................. 1
35 580044126 Housing ................................................................................................................ 1
36 580026808 Clip ....................................................................................................................... 1
37 580040822 Connector (Chassis Harness) .............................................................................. 1
37 580040823 Secondary Lock ................................................................................................... 1
38 505972593 Connector (Chassis Harness) .............................................................................. 1
38 505972507 Secondary Lock ................................................................................................... 1
39 580055342 Connector (Starter) .............................................................................................. 1
40 580022887 E-Ring .................................................................................................................. 1

6-125
P17959 12-06

WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

WIRE HARNESSLPG ENGINEMAZDA 2.0L AND 2.2L PENDING PER ECN 104248⇒

6-126
P17959 12-06

WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

580074567 Wire Harness (LPG Mazda Engine) .......................................................................... 1


1 .. . . . Connector Assembly (Low Pressure Sensor) ...................................................... 1
1 520045068 Connector ........................................................................................................ 1
1 580000993 Terminal ........................................................................................................... 1
2 .. . . . Connector Assembly (Post-Catalytic 02 Sensor) ................................................. 1
2 580026649 Seal.................................................................................................................. 4
2 580025799 Housing............................................................................................................ 1
2 580080030 Lock ................................................................................................................. 1
2 580080031 Terminal (Gold) ................................................................................................ 4
3 .. . . . Connector Assembly (Air Filter Restriction Sensor) ............................................. 1
3 580012323 Connector ........................................................................................................ 1
4 .. . . . Connector Assembly (LPG Shut-Off) ................................................................... 1
4 580041518 Connector ........................................................................................................ 1
4 520045804 Terminal ........................................................................................................... 2
4 520045805 Seal.................................................................................................................. 2
5 .. . . . Connector Assembly (Air Filter Restriction Sensor) ............................................. 1
5 580012324 Connector ........................................................................................................ 1
5 520038875 Pin.................................................................................................................... 2
5 504288732 Secondary Lock ............................................................................................... 2
6 580044908 Conduit................................................................................................................. AR
7 .. . . . Connector Assembly (Oil Pressure Sensor) ........................................................ 1
7 504288749 Connector ........................................................................................................ 1
7 580039158 Terminal ........................................................................................................... 3
8 .. . . . Connector Assembly (Alternator) ......................................................................... 1
8 505968511 Connector Body ............................................................................................... 1
9 .. . . . Connector Assembly (Alternator B+) ................................................................... 1
9 580052149 Terminal Ring................................................................................................... 1
9 580080837 Boot ................................................................................................................. 1
10 .. . . . Connector Assembly (Engine Coolant Temperature) ........................................... 1
10 504288740 Connector ........................................................................................................ 1
11 .. . . . Bracket Assembly................................................................................................. 1
11 580039282 Bracket............................................................................................................. 1
11 580039252 Clip................................................................................................................... 1
11 910065119 Conduit ............................................................................................................ 1
12 910065119 Conduit................................................................................................................. AR
13 .. . . . Connector Assembly (Ignition Suppressor).......................................................... 1
13 580075366 Connector ........................................................................................................ 1
14 .. . . . Connector Assembly (Bracket Assembly) ............................................................ 1
14 580039282 Bracket............................................................................................................. 1
14 580039251 Clip................................................................................................................... 1
15 .. . . . Connector Assembly (Coil) .................................................................................. 1
15 580008413 Terminal ........................................................................................................... 1
16 .. . . . Connector Assembly (Coil) .................................................................................. 1
16 580008413 Terminal ........................................................................................................... 1
17 580044908 Conduit................................................................................................................. AR
18 .. . . . Connector Assembly (Coil) .................................................................................. 1
18 580008413 Terminal ........................................................................................................... 1
19 .. . . . Connector Assembly (Coil) .................................................................................. 1
19 580008413 Terminal ........................................................................................................... 1
20 .. . . . Bracket Assembly................................................................................................. 1

6-127
P17959 12-06

WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

20 580048719 Bracket............................................................................................................. 1
20 580039254 Clip................................................................................................................... 1
21 .. . . . Connector Assembly (ECM Test Port).................................................................. 1
21 580012324 Connector ........................................................................................................ 1
21 504288730 Plug.................................................................................................................. 2
22 .. . . . Connector Assembly (ECM Test Port).................................................................. 1
22 580012323 Connector ........................................................................................................ 1
22 580025795 Socket .............................................................................................................. 1
22 580028333 Terminal ........................................................................................................... 2
22 580028333 Terminal ........................................................................................................... 2
23 580044908 Conduit................................................................................................................. AR
24 504232281 Conduit................................................................................................................. AR
25 .. . . . Connector Assembly (Distributer) ........................................................................ 1
25 580075369 Clip................................................................................................................... 1
25 580080838 Sensor (Cam Angle) ........................................................................................ 1
26 .. . . . Connector Assembly (Mini-Fuses) ....................................................................... 1
26 504288730 Plug.................................................................................................................. 2
26 504288731 Connector ........................................................................................................ 1
26 504288732 Secondary Lock ............................................................................................... 1
26 580022121 Seal.................................................................................................................. 4
26 580075369 Clip................................................................................................................... 1
26 580075368 Cap .................................................................................................................. 1
26 504288733 Terminal ........................................................................................................... 4
27 .. . . . Connector Assembly (ECM Interface).................................................................. 1
27 580075325 Connector ........................................................................................................ 1
27 580075376 Spacer ............................................................................................................. 1
27 580080026 Terminal ........................................................................................................... 4
28 .. . . . Connector Assembly (Cap) .................................................................................. 1
28 580075378 Cap .................................................................................................................. 1
28 580080027 Terminal ........................................................................................................... 1
29 .. . . . Connector Assembly (Alternator) ......................................................................... 1
29 580025142 Fuse Holder ..................................................................................................... 1
30 504232281 Conduit................................................................................................................. AR
31 .. . . . Connector Assembly (Alternator) ......................................................................... 1
31 520044819 Fuse Connector ............................................................................................... 1
31 580080024 Fuse Holder ..................................................................................................... 1
31 580080025 Terminal ........................................................................................................... 2
32 .. . . . Connector Assembly (Pre-Catalytic 02 Sensor)................................................... 1
32 580026649 Seal.................................................................................................................. 4
32 580025799 Housing............................................................................................................ 1
32 580080030 Lock ................................................................................................................. 1
32 580080031 Terminal (Gold) ................................................................................................ 4
33 580024032 Terminal (Starter B+)............................................................................................ 1
34 .. . . . Connector Assembly (Starter).............................................................................. 1
34 580055342 Connector ........................................................................................................ 1
34 580055343 Terminal ........................................................................................................... 1
35 580044908 Conduit................................................................................................................. 1
36 580044908 Conduit................................................................................................................. 1
37 580024032 Terminal (Block Ground) ...................................................................................... 1
38 .. . . . Bracket Assembly................................................................................................. 1

6-128
P17959 12-06

WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

38 580048721 Bracket............................................................................................................. 1
38 580039250 Clip................................................................................................................... 1
39 520045672 Conduit................................................................................................................. AR
40 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
40 505972593 Connector ........................................................................................................ 1
40 505972507 Secondary Lock ............................................................................................... 1
40 580039588 Clip................................................................................................................... 1
40 580026812 Clip................................................................................................................... 1
40 505968514 Terminal (Pin)................................................................................................... 8
41 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
41 505968566 Insulator ........................................................................................................... 1
41 580026812 Clip................................................................................................................... 1
41 580040822 Connector ........................................................................................................ 1
41 580040823 Secondary Lock ............................................................................................... 1
41 580019341 Terminal (Pin)................................................................................................... 3
42 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
42 580039490 Connector ........................................................................................................ 1
42 580039491 Secondary Lock ............................................................................................... 1
42 580026812 Clip................................................................................................................... 1
42 580040823 Secondary Lock ............................................................................................... 1
42 580041195 Pin.................................................................................................................... 6
43 505970586 Conduit................................................................................................................. AR
44 505970586 Conduit................................................................................................................. AR
45 .. . . . Label .................................................................................................................... 1
46 .. . . . Connector Assembly (ECM)................................................................................. 1
46 580075380 Connector ........................................................................................................ 1
46 580075381 Cover ............................................................................................................... 1
46 580075383 Locking Cam .................................................................................................... 1
46 580080032 Terminal (Gold) ................................................................................................ 43
47 505970586 Conduit................................................................................................................. AR
48 .. . . . Connector Assembly (Bracket Assembly) ............................................................ 1
48 580039282 Bracket............................................................................................................. 1
48 580039254 Clip................................................................................................................... 1
49 .. . . . Connector Assembly (Bracket Assembly) ............................................................ 1
49 580039282 Bracket............................................................................................................. 1
49 580039254 Clip................................................................................................................... 1
50 580044908 Conduit................................................................................................................. AR
51 .. . . . Connector Assembly (Intake Air Temperature Sensor) ........................................ 1
51 580022997 Connector ........................................................................................................ 1
51 580075379 Spacer ............................................................................................................. 1
52 580044908 Conduit................................................................................................................. AR
53 580044908 Conduit................................................................................................................. AR
54 .. . . . Connector Assembly (Throttle) ............................................................................ 1
54 580039602 Seal.................................................................................................................. 6
54 580056679 Housing............................................................................................................ 1
54 580082329 Terminal ........................................................................................................... 6
55 .. . . . Connector Assembly (MAP Sensor) .................................................................... 1
55 580049522 Connector ........................................................................................................ 1
55 580051023 Spacer ............................................................................................................. 1
56 504232281 Conduit................................................................................................................. AR

6-129
P17959 12-06

WIRE HARNESS
(LPG ENGINE) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

57 580039282 Bracket ................................................................................................................. 1


58 580039252 Clip ....................................................................................................................... 1
59 .. . . . Connector Assembly (Fuel Temperature Sensor) ................................................ 1
59 .. . . . Connector ........................................................................................................ 1
59 504288741 Terminal ........................................................................................................... 2
60 .. . . . Connector Assembly (Electronic Pressure Regulator) ......................................... 1
60 580075365 Connector ........................................................................................................ 1
60 .. . . . Contact ............................................................................................................ 5
61 .. . . . Connector Assembly (LPG Shut-Off .................................................................... 1
61 580041518 Connector ........................................................................................................ 1
61 520045804 Terminal ........................................................................................................... 1
61 520045805 Seal.................................................................................................................. 2
62 .. . . . Connector Assembly (LPG Low Pressure)........................................................... 1
62 520045068 Connector ........................................................................................................ 1
62 580000993 Terminal ........................................................................................................... 2

6-130
NOTES

6-131
P17858 12-06

WIRE HARNESS
(SEALED ALTERNATOR) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

WIRE HARNESSSEALED ALTERNATORMAZDA 2.0L AND 2.2LPENDING PER ECN 104248⇒

6-132
P17858 12-06

WIRE HARNESS
(SEALED ALTERNATOR) (MAZDA 2.0L AND 2.2L)
(PENDING PER ECN 104248⇒)

ITEM PART NO. DESCRIPTION QTY

580068380 Wire Harness (Sealed Alternator) ............................................................................. 1


1 .. . . . Connector Assembly ............................................................................................ 1
1 580056380 Terminal ........................................................................................................... 1
1 505970552 Boot ................................................................................................................. 1
1 504231204 Heat Shrink Tube ............................................................................................. 1
2 .. . . . Connector Assembly ............................................................................................ 1
2 580056380 Terminal ........................................................................................................... 1
2 505970552 Boot ................................................................................................................. 1
2 504231204 Heat Shrink Tube ............................................................................................. 1
3 580054380 Clip ....................................................................................................................... 1
4 .. . . . Connector Assembly ............................................................................................ 1
4 504450740 Connector ........................................................................................................ 1
4 504450761 Terminal ........................................................................................................... 1
5 .. . . . Connector Assembly ............................................................................................ 1
5 504450741 Connector ........................................................................................................ 1
5 580049322 Terminal ........................................................................................................... 1
6 .. . . . Connector Assembly ............................................................................................ 1
6 504450741 Connector ........................................................................................................ 1
6 580049322 Terminal ........................................................................................................... 1
7 .. . . . Connector Assembly ............................................................................................ 1
7 504450740 Connector ........................................................................................................ 1
7 504450761 Terminal ........................................................................................................... 1
8 .. . . . Connector Assembly ............................................................................................ 1
8 520038852 Connector ........................................................................................................ 1
8 520038895 Terminal ........................................................................................................... 2
9 .. . . . Connector Assembly ............................................................................................ 1
9 580056380 Terminal ........................................................................................................... 1
9 505970552 Boot ................................................................................................................. 1
9 504231204 Heat Shrink Tube ............................................................................................. 1
10 .. . . . Connector Assembly ............................................................................................ 1
10 504450740 Connector ........................................................................................................ 1
10 504450761 Terminal ........................................................................................................... 1
11 .. . . . Connector Assembly ............................................................................................ 1
11 504450741 Connector ........................................................................................................ 1
11 580049322 Terminal ........................................................................................................... 1

6-133
P16310 03-05

WIRE HARNESS
(ENGINE) (GM 2.4L, GASOLINE)

WIRE HARNESSENGINEGM 2.4L, GASOLINE

6-134
P16310 03-05

WIRE HARNESS
(ENGINE) (GM 2.4L, GASOLINE)

ITEM PART NO. DESCRIPTION QTY

580034009 Wire Harness (Engine) .............................................................................................. 1


1 .. . . . Engine Control Unit A........................................................................................... 1
2 .. . . . Engine Control Unit B........................................................................................... 1
3 .. . . . Engine Control Unit C................................................................................................ 1
4 .. . . . Connector Assembly (Latch Relay)...................................................................... 1
4 504288746 Connector ........................................................................................................ 1
4 504288733 Terminal ........................................................................................................... 2
4 504288748 Secondary Lock ............................................................................................... 1
4 504288747 Terminal ........................................................................................................... 2
4 520044932 Plug.................................................................................................................. 1
5 060023700 Clamp................................................................................................................... 2
6 580039263 Bracket ................................................................................................................. 1
7 580039278 Bracket ................................................................................................................. 1
8 580039255 Clip ....................................................................................................................... 1
9 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
9 580046360 Connector ........................................................................................................ 1
9 150121835 Pin.................................................................................................................... 4
9 505972554 Pin.................................................................................................................... 9
9 580039516 Terminal ........................................................................................................... 6
9 505968566 Insulator ........................................................................................................... 10
9 580019331 Locknut ............................................................................................................ 1
9 580019332 Washer (Spring)............................................................................................... 1
10 .. . . . Connector Assembly (MAP Sensor) .................................................................... 1
10 580064923 Connector ........................................................................................................ 1
10 580025558 Terminal ........................................................................................................... 4
10 580049815 Seal.................................................................................................................. 4
11 580026808 Clip ....................................................................................................................... 5
12 .. . . . Connector Assembly (Crank Position Sensor) ..................................................... 1
12 580064952 Connector ........................................................................................................ 1
12 580025558 Terminal ........................................................................................................... 3
12 580049815 Seal.................................................................................................................. 3
13 .. . . . Connector Assembly (Coolant Temperature Sensor)........................................... 1
13 580064922 Connector............................................................................................................. 1
13 580025558 Terminal ........................................................................................................... 2
13 580049815 Seal.................................................................................................................. 2
14 .. . . . (Connector Assembly) (Oxygen Sensor) ............................................................. 1
14 520045804 Terminal ........................................................................................................... 4
14 580023926 Seal.................................................................................................................. 4
14 580022993 Lock ................................................................................................................. 1
14 580022990 Connector ........................................................................................................ 1
15 .. . . . Connector Assembly (E Throttle) ......................................................................... 1
15 580064880 Connector ........................................................................................................ 1
15 580064880 Connector ........................................................................................................ 6
15 580064882 Seal.................................................................................................................. 2
15 580064883 Seal.................................................................................................................. 4
16 .. . . . Connector Assembly (Alternator) ......................................................................... 1
16 504288741 Terminal ........................................................................................................... 2
16 504288740 Connector ........................................................................................................ 1
17 .. . . . Connector Assembly (Ignition Coil) ...................................................................... 1
17 520045805 Seal.................................................................................................................. 2

6-135
P16310 03-05

WIRE HARNESS
(ENGINE) (GM 2.4L, GASOLINE)

ITEM PART NO. DESCRIPTION QTY

17 580023926 Seal.................................................................................................................. 3
17 520045804 Terminal ........................................................................................................... 5
17 580041462 Connector ........................................................................................................ 1
18 .. . . . Connector Assembly (Camshaft Sensor) ............................................................. 1
18 580033537 Secondary Lock ............................................................................................... 1
18 580023926 Seal.................................................................................................................. 3
18 520045804 Terminal ........................................................................................................... 3
18 580033516 Connector ........................................................................................................ 1
19 .. . . . Terminal (Starter Solenoid) .................................................................................. 1
19 520045874 Terminal ........................................................................................................... 1
19 505970552 Boot ................................................................................................................. 1
20 580044133 Connector (Fuel Injection Harness) ................................................................. 1
21 .. . . . Connector Assembly (Oil Pressure Sensor) ........................................................ 1
21 580000559 Terminal ........................................................................................................... 3
21 580028186 Connector ........................................................................................................ 1
22 .. . . . Connector Assembly (Air Restriction Switch)....................................................... 1
22 520038875 Pin.................................................................................................................... 2
22 580023845 Seal.................................................................................................................. 2
22 580012324 Connector ........................................................................................................ 1
22 580012323 Connector ........................................................................................................ 1
23 580026809 Clip ....................................................................................................................... 1
24 .. . . . (Connector Assembly) (Fuel Pump) ..................................................................... 1
24 504288741 Terminal ........................................................................................................... 2
24 580033852 Connector ........................................................................................................ 1
25 .. . . . (Connector Assembly) (Fuel Level Sender) ......................................................... 1
25 504288741 Terminal ........................................................................................................... 2
25 580025779 Connector ........................................................................................................ 1

6-136
NOTES

6-137
P16311 03-05

WIRE HARNESS
(ENGINE) (GM 2.4L, LPG)

WIRE HARNESSENGINEGM 2.4L, LPG

6-138
P16311 03-05

WIRE HARNESS
(ENGINE) (GM 2.4L, LPG)

ITEM PART NO. DESCRIPTION QTY

580034012 Wire Harness (Engine) .............................................................................................. 1


1 .. . . . Peak and Hold Module ......................................................................................... 1
2 .. . . . Engine Control Unit .............................................................................................. 3
3 .. . . . Connector Assembly (Latch Relay)...................................................................... 1
3 504288746 Connector ........................................................................................................ 1
3 504288733 Terminal ........................................................................................................... 2
3 504288748 Secondary Lock ............................................................................................... 1
3 504288747 Terminal ........................................................................................................... 2
3 520044932 Plug.................................................................................................................. 1
4 060023700 Clamp................................................................................................................... 2
5 580039263 Bracket ................................................................................................................. 1
6 .. . . . Connector Assembly (To Chassis Harness)......................................................... 1
6 580046360 Connector ........................................................................................................ 1
6 150121835 Pin.................................................................................................................... 4
6 505972554 Pin.................................................................................................................... 9
6 580039516 Terminal ........................................................................................................... 6
6 505968566 Insulator ........................................................................................................... 10
6 580019332 Washer (Spring)............................................................................................... 1
6 580019331 Locknut ............................................................................................................ 1
7 .. . . . Connector Assembly (Injector) ............................................................................. 1
7 580064825 Connector ........................................................................................................ 1
7 580064826 Terminal ........................................................................................................... 2
7 580051026 Plug.................................................................................................................. 2
8 .. . . . Connector Assembly (MAP Sensor) .................................................................... 1
8 580064923 Connector ........................................................................................................ 1
8 580025558 Terminal ........................................................................................................... 4
8 580049815 Seal.................................................................................................................. 4
9 580026808 Clip ....................................................................................................................... 4
10 .. . . . Connector Assembly (Coolant Temperature Sensor)........................................... 1
10 580064922 Connector ........................................................................................................ 1
10 580025558 Terminal ........................................................................................................... 2
10 580049815 Seal.................................................................................................................. 2
11 .. . . . (Connector Assembly) (Oxygen Sensor) ............................................................. 1
11 520045804 Terminal ........................................................................................................... 4
11 580023926 Seal.................................................................................................................. 4
11 580022993 Lock ................................................................................................................. 1
11 580022990 Connector ........................................................................................................ 1
12 580026809 Clip ....................................................................................................................... 1
13 .. . . . Connector Assembly (Electronic Throttle)............................................................ 1
13 580064880 Connector ........................................................................................................ 1
13 580064880 Connector ........................................................................................................ 6
13 580064883 Seal.................................................................................................................. 4
13 580064882 Seal.................................................................................................................. 2
14 .. . . . Connector Assembly (Ignition Coil) ...................................................................... 1
14 580041462 Connector ........................................................................................................ 1
14 520045805 Seal.................................................................................................................. 2
14 580023926 Seal.................................................................................................................. 3
14 520045804 Terminal ........................................................................................................... 5
15 .. . . . Connector Assembly (Alternator) ......................................................................... 1
15 504288740 Connector ........................................................................................................ 1

6-139
P16311 03-05

WIRE HARNESS
(ENGINE) (GM 2.4L, LPG)

ITEM PART NO. DESCRIPTION QTY

15 504288741 Terminal ........................................................................................................... 2


16 .. . . . Connector Assembly (Crankshaft Position Sensor) ............................................. 1
16 580064952 Connector ........................................................................................................ 1
16 580049815 Seal.................................................................................................................. 3
16 580025558 Terminal ........................................................................................................... 3
17 .. . . . Connector Assembly (Camshaft Sensor) ............................................................. 1
17 580033516 Connector ........................................................................................................ 1
17 580033537 Secondary Lock ............................................................................................... 1
17 580023926 Seal.................................................................................................................. 3
17 520045804 Terminal ........................................................................................................... 3
18 580039255 Clip ....................................................................................................................... 1
19 .. . . . Terminal (Starter Solenoid) .................................................................................. 1
19 520045874 Terminal ........................................................................................................... 1
19 505970552 Boot ................................................................................................................. 1
20 .. . . . Connector Assembly (Oil Pressure Sensor) ........................................................ 1
20 580028186 Connector ........................................................................................................ 1
20 580000559 Terminal ........................................................................................................... 3
21 .. . . . Connector Assembly (LPG Pressure Switch) ...................................................... 1
21 520045074 Connector ........................................................................................................ 1
21 520045069 Secondary Lock ............................................................................................... 1
21 504288733 Terminal ........................................................................................................... 2
21 580023845 Seal.................................................................................................................. 2
22 .. . . . (Connector Assembly) (LPG Lockoff)................................................................... 1
22 580068120 Connector ........................................................................................................ 1
22 580051025 Terminal ........................................................................................................... 2
23 .. . . . (Connector Assembly) (Air Restriction Switch) .................................................... 1
23 580012324 Connector ........................................................................................................ 1
23 580012323 Connector ........................................................................................................ 1
23 520038875 Pin.................................................................................................................... 2
23 580023845 Seal.................................................................................................................. 2

6-140
NOTES

6-141
P16314 03-05

WIRE HARNESS
(DIESEL ENGINE) (YANMAR 2.6L AND 3.3L)
(⇒D/B 08/2006)

WIRE HARNESSDIESEL ENGINEYANMAR 2.6L AND 3.3L⇒ D/B 08/2006

6-142
P16314 03-05

WIRE HARNESS
(DIESEL ENGINE) (YANMAR 2.6L AND 3.3L)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

580041003 Wire Harness (Engine) .............................................................................................. 1


1 580048818 Terminal (Glow Plug)............................................................................................ 1
1 580006543 Boot...................................................................................................................... 1
2 .. . . . Connector Assembly (Fuse)................................................................................. 1
2 580010738 Connector ........................................................................................................ 1
2 520044820 Connector ........................................................................................................ 2
2 520044819 Fuse Connector ............................................................................................... 2
2 580014386 Fuse (60 Amp) ..................................................................................................... 1
2 580010739 Cover (With Seal) ................................................................................................. 1
3 .. . . . Connector Assembly (Engine RPM Sensor) ........................................................ 1
3 580043885 Connector ........................................................................................................ 1
3 504288741 Terminal ........................................................................................................... 3
4 580048818 Terminal (Starter Solenoid) .................................................................................. 1
4 580006543 Boot...................................................................................................................... 1
5 520039880 Terminal (Starter Stud)......................................................................................... 1
6 .. . . . Connector Assembly (Alternator) ......................................................................... 1
6 580063619 Connector ........................................................................................................ 1
6 580051160 Fitting ............................................................................................................... 2
7 580057552 Connector (Fuel Shut-Off Solenoid)..................................................................... 1
8 580056633 Connector (Cold Start Aid) ................................................................................... 1
9 580034556 Terminal (Relay Power To Glow Plugs) ................................................................ 1
9 505970552 Boot...................................................................................................................... 1
10 520038827 Fitting (Relay Ground) .......................................................................................... 1
11 580034556 Terminal (Fused Power Positive) .......................................................................... 1
11 505970552 Boot...................................................................................................................... 1
12 520038827 Fitting (Relay Signal) ............................................................................................ 1
13 580063620 Connector (Fuel Filter/Water Separator) .............................................................. 1
14 .. . . . Connector Assembly (Fuel Level Sensor) ............................................................ 1
14 580025779 Connector ........................................................................................................ 1
14 504288741 Terminal ........................................................................................................... 2
15 .. . . . Connector Assembly (Throttle Position Sensor) .................................................. 1
15 580038661 Connector ........................................................................................................ 1
15 580039158 Terminal ........................................................................................................... 6
16 .. . . . Connector Assembly (Water Temperature Sensor).............................................. 1
16 504288740 Connector ........................................................................................................ 1
16 504288741 Terminal ........................................................................................................... 2
17 580012324 Connector (Air Filter Sensor) ............................................................................... 1
17 520038875 Pin.................................................................................................................... 2
17 580023845 Seal.................................................................................................................. 2
17 580025791 Terminal................................................................................................................ 2
18 .. . . . Connector Assembly (Low Engine Oil Pressure Switch)...................................... 1
18 504288749 Connector ........................................................................................................ 1
18 580039158 Terminal ........................................................................................................... 3
19 .. . . . Connector Assembly (Pull Actuator) .................................................................... 1
19 505968501 Connector ........................................................................................................ 1
19 505064747 Terminal ........................................................................................................... 2
19 505968535 Secondary Lock ............................................................................................... 1
19 520038820 Connector ........................................................................................................ 1
20 .. . . . Connector Assembly (Engine To Chassis) ........................................................... 1
20 580046360 Connector ........................................................................................................ 1

6-143
P16314 03-05

WIRE HARNESS
(DIESEL ENGINE) (YANMAR 2.6L AND 3.3L)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

20 580019341 Terminal (Pin)................................................................................................... 3


20 505968514 Terminal (Pin)................................................................................................... 19
20 505968566 Insulator ............................................................................................................... 7
21 580026810 Clip ....................................................................................................................... 1
22 580030876 Clip ....................................................................................................................... 2
23 580039252 Clip ....................................................................................................................... 2
24 580039282 Bracket ................................................................................................................. 2

6-144
NOTES

6-145
P17439 06-06

WIRE HARNESS
(DIESEL ENGINE) (YANMAR 2.6L AND 3.3L)
(D/B 08/2006⇒)

WIRE HARNESSDIESEL ENGINEYANMAR 2.6L AND 3.3LD/B 08/2006⇒

6-146
P17439 06-06

WIRE HARNESS
(DIESEL ENGINE) (YANMAR 2.6L AND 3.3L)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580070866 Wire Harness............................................................................................................. 1


1 580048818 Terminal (Glow Plug)............................................................................................ 1
1 580006543 Boot...................................................................................................................... 1
2 580010738 Connector (Fuse) ................................................................................................. 1
2 520044820 Connector ........................................................................................................ 2
2 520044819 Fuse Connector ............................................................................................... 2
2 580014386 Fuse (60 Amp) ..................................................................................................... 1
2 580010739 Cover (With Seal) ................................................................................................. 1
3 580043885 Connector (Engine RPM Sensor)......................................................................... 1
3 504288741 Terminal ........................................................................................................... 3
4 580048818 Terminal (Starter Solenoid) .................................................................................. 1
4 580006543 Boot...................................................................................................................... 1
5 520039880 Terminal (Starter Stud)......................................................................................... 1
6 580063619 Connector (Alternator).......................................................................................... 1
6 580051160 Fitting ............................................................................................................... 2
7 580057552 Connector (Fuel Shut-off Solenoid)...................................................................... 1
8 580056633 Connector (Cold Start Aid) ................................................................................... 1
9 580034556 Terminal (Relay Power To Glow Plugs) ................................................................ 1
9 505970552 Boot...................................................................................................................... 1
10 520038827 Fitting (Relay Ground) .......................................................................................... 1
11 580034556 Terminal (Fused Power Positive) .......................................................................... 1
11 505970552 Boot...................................................................................................................... 1
12 520038827 Fitting (Relay Signal) ............................................................................................ 1
13 580063620 Connector (Fuel Filter/Water Separator) .............................................................. 1
14 580025779 Connector (Fuel Level Sensor) ............................................................................ 1
14 504288741 Terminal ........................................................................................................... 2
15 580038661 Connector (Throttle Position Sensor) ................................................................... 1
15 580039158 Terminal ........................................................................................................... 6
16 504288740 Connector (Water Temperature Sensor) .............................................................. 1
16 504288741 Terminal ........................................................................................................... 2
17 580012324 Connector (Air Filter Sensor) ............................................................................... 1
17 520038875 Pin.................................................................................................................... 2
17 580023845 Seal.................................................................................................................. 2
17 580025791 Terminal................................................................................................................ 2
18 504288749 Connector (Low Engine Oil Pressure Switch) ...................................................... 1
18 580039158 Terminal ........................................................................................................... 3
19 505968501 Connector (Pull Actuator)..................................................................................... 1
19 505064747 Terminal ........................................................................................................... 2
19 505968535 Secondary Lock ................................................................................................... 1
19 520038820 Connector............................................................................................................. 1
20 580046360 Connector (Engine To Chassis) ........................................................................... 1
20 580019341 Terminal (Pin)................................................................................................... 3
20 505968514 Terminal (Pin)................................................................................................... 19
20 505968566 Insulator ............................................................................................................... 7
21 580026810 Clip ....................................................................................................................... 1
22 580030876 Clip ....................................................................................................................... 2
23 580039252 Clip ....................................................................................................................... 2
24 580039282 Bracket ................................................................................................................. 2

6-147
P16307 03-05

WIRE HARNESS
(COWL WITH FOOT DIRECTIONAL CONTROL PEDAL) (WITH RETURN TO SET TILT)

WIRE HARNESSCOWL WITH FOOT DIRECTIONAL CONTROL PEDALWITH RETURN TO SET TILT

6-148
P16307 03-05

WIRE HARNESS
(COWL WITH FOOT DIRECTIONAL CONTROL PEDAL) (WITH RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

580051810 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036982 Connector ........................................................................................................ 1
1 580036986 Secondary Lock ............................................................................................... 1
1 580039513 Terminal ........................................................................................................... 10
1 580019119 Terminal (Plug)................................................................................................. 2
2 580036910 Connector (End Cap) ........................................................................................... 1
3 .. . . . Connector Assembly (To Foot Directional Control Harness)................................ 1
3 580020943 Connector (4-Way)........................................................................................... 1
3 580020944 Secondary Lock ............................................................................................... 1
3 505968568 Terminal (Socket) ............................................................................................. 4
4 .. . . . Connector Assembly (Accelerator Pedal) ............................................................ 1
4 580038661 Connector ........................................................................................................ 1
4 580039158 Terminal ........................................................................................................... 6
5 580030878 Clip ....................................................................................................................... 4
6 .. . . . Connector Assembly (To Mast) ............................................................................ 1
6 580019139 Connector (3-Way)........................................................................................... 1
6 580019140 Secondary Lock ............................................................................................... 1
6 505968568 Terminal (Socket) ............................................................................................. 3
7 580010571 Connector (End Cap) ........................................................................................... 1
8 .. . . . Connector Assembly (Brake Pressure) ................................................................ 1
8 580063697 Connector ........................................................................................................ 1
8 580063751 Secondary Lock ............................................................................................... 1
8 580044852 Terminal (Socket) ............................................................................................. 3
8 580044854 Seal.................................................................................................................. 3
9 580040120 Clip ....................................................................................................................... 1
10 580025560 Clip ....................................................................................................................... 1
11 .. . . . Connector Assembly (Brake Pedal) ..................................................................... 1
11 580019140 Secondary Lock ............................................................................................... 1
11 580019139 Connector (3-Way)........................................................................................... 1
11 505968568 Terminal (Socket) ............................................................................................. 3
12 .. . . . Connector Assembly (Park Brake) ....................................................................... 1
12 580019140 Secondary Lock ............................................................................................... 1
12 580019139 Connector (3-Way)........................................................................................... 1
12 505968568 Terminal (Socket) ............................................................................................. 3
13 .. . . . Connector Assembly (Brake Fluid Sensor) .......................................................... 2
13 952408901 Connector ........................................................................................................ 1
13 952405902 Connector ........................................................................................................ 1
14 580037670 Connector (With Resistor) (End Cap) .................................................................. 1
15 .. . . . Connector Assembly (Bus Terminal 1) ................................................................. 1
15 580020943 Connector (4-Way)........................................................................................... 1
15 580020944 Secondary Lock ............................................................................................... 3
15 505968568 Terminal (Socket) ............................................................................................. 4
16 580026808 Clip ....................................................................................................................... 2
17 .. . . . Connector Assembly (Display) ............................................................................. 1
17 580036981 Connector ........................................................................................................ 1
17 580036986 Secondary Lock ............................................................................................... 1
17 580039513 Terminal ........................................................................................................... 5
17 580019119 Terminal (Plug)................................................................................................. 7
18 .. . . . Connector Assembly (J1939 Diagnostic) ............................................................. 1

6-149
P16307 03-05

WIRE HARNESS
(COWL WITH FOOT DIRECTIONAL CONTROL PEDAL) (WITH RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

18 580051703 Connector ........................................................................................................ 1


18 580039194 Secondary Lock ............................................................................................... 1
18 505968568 Terminal (Socket) ............................................................................................. 3
19 .. . . . Connector Assembly (To Horn) ............................................................................ 1
19 580021087 Connector ........................................................................................................ 1
19 580021088 Secondary Lock ............................................................................................... 1
19 505968568 Terminal (Socket) ............................................................................................. 2
20 580051704 Dust Cap .......................................................................................................... 1
21 580039764 Clip ....................................................................................................................... 1
22 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
22 580036984 Connector ........................................................................................................ 1
22 580036986 Secondary Lock ............................................................................................... 1
22 580039513 Terminal ........................................................................................................... 7
22 580019119 Terminal (Plug)................................................................................................. 5
23 .. . . . Connector Assembly (RH Chassis)...................................................................... 1
23 580026816 Connector ........................................................................................................ 1
23 505972589 Secondary Lock ............................................................................................... 1
23 505968514 Terminal (Pin)................................................................................................... 9
23 580019119 Terminal (Plug)................................................................................................. 3
24 .. . . . Connector Assembly (RH Chassis)...................................................................... 1
24 580020943 Connector (4-Way)........................................................................................... 1
24 505968568 Terminal (Socket) ............................................................................................. 4
24 580020944 Secondary Lock ............................................................................................... 1

6-150
NOTES

6-151
P16594 11-05

WIRE HARNESS
(COWL WITH FORWARD/REVERSE LEVER) (WITHOUT RETURN TO SET TILT)

WIRE HARNESSCOWL WITH FORWARD/REVERSE LEVERWITHOUT RETURN TO SET TILT

6-152
P16594 11-05

WIRE HARNESS
(COWL WITH FORWARD/REVERSE LEVER) (WITHOUT RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

580068402 Wire Harness (Cowl) ................................................................................................. 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036982 Connector ........................................................................................................ 1
1 580039513 Terminal ........................................................................................................... 6
1 580019119 Terminal (Plug)................................................................................................. 6
1 580036986 Secondary Lock ............................................................................................... 1
2 .. . . . Connector Assembly (Accelerator Pedal Sensor) ................................................ 1
2 580038661 Connector ........................................................................................................ 1
2 580039158 Terminal ........................................................................................................... 6
3 580030876 Clip ....................................................................................................................... 4
4 .. . . . Connector Assembly (Brake Pressure) ................................................................ 1
4 580063697 Connector ........................................................................................................ 1
4 580063751 Secondary Lock ............................................................................................... 1
4 580044852 Terminal (Socket) ............................................................................................. 3
4 580044854 Seal.................................................................................................................. 3
5 580040120 Clip ....................................................................................................................... 1
6 580025560 Clip ....................................................................................................................... 1
7 .. . . . Connector Assembly (Park Brake) ....................................................................... 2
7 580019139 Connector (3-Way)........................................................................................... 1
7 580019140 Secondary Lock ............................................................................................... 1
7 505968568 Terminal (Socket) ................................................................................................. 3
8 .. . . . Connector Assembly (Brake Fluid)....................................................................... 2
8 952408901 Connector ........................................................................................................ 1
8 952405902 Connector ........................................................................................................ 1
9 580037670 Connector (With Resistor) (End Cap) .............................................................. 1
10 .. . . . Connector Assembly ............................................................................................ 1
10 580020943 Connector (4-Way)........................................................................................... 1
10 580020944 Secondary Lock ................................................................................................... 1
10 505968568 Terminal (Socket) ............................................................................................. 4
11 580026808 Clip ....................................................................................................................... 2
12 .. . . . Connector Assembly (Display) .................................................................................. 1
12 580036981 Connector............................................................................................................. 1
12 580036986 Secondary Lock ............................................................................................... 1
12 580039513 Terminal ........................................................................................................... 5
12 580019119 Terminal (Plug)................................................................................................. 7
13 .. . . . Connector Assembly (J1939 Diagnostic) ............................................................. 1
13 580051703 Connector ........................................................................................................ 1
13 580039194 Secondary Lock ............................................................................................... 1
13 505968568 Terminal (Socket) ............................................................................................. 3
13 580051704 Dust Cap .......................................................................................................... 1
14 .. . . . Connector Assembly (Horn Button) ..................................................................... 1
14 580021087 Connector ........................................................................................................ 1
14 580021088 Secondary Lock ............................................................................................... 1
14 505968568 Terminal (Socket) ............................................................................................. 2
15 580039764 Clip ....................................................................................................................... 1
16 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
16 580036984 Connector ........................................................................................................ 1
16 580036986 Secondary Lock ............................................................................................... 1
16 580039513 Terminal ........................................................................................................... 7
16 580019119 Terminal (Plug)................................................................................................. 5

6-153
P16594 11-05

WIRE HARNESS
(COWL WITH FORWARD/REVERSE LEVER) (WITHOUT RETURN TO SET TILT)

ITEM PART NO. DESCRIPTION QTY

17 .. . . . Connector Assembly (To RH Chassis) ................................................................. 1


17 580026816 Connector ........................................................................................................ 1
17 505972589 Secondary Lock ............................................................................................... 1
17 505968514 Terminal (Pin)................................................................................................... 6
17 580019119 Terminal (Plug)................................................................................................. 6
18 .. . . . Connector Assembly (To RH Chassis) ................................................................. 1
18 580020943 Connector (4-Way)........................................................................................... 1
18 580020944 Secondary Lock ............................................................................................... 1
18 505968568 Terminal (Socket) ............................................................................................. 4

6-154
NOTES

6-155
P16308 03-05

WIRE HARNESS
(ELECTRONIC CONTROL VALVE) (THREE FUNCTION)

WIRE HARNESSELECTRONIC CONT ROL VALVETHREE FUNCTION

6-156
P16308 03-05

WIRE HARNESS
(ELECTRONIC CONTROL VALVE) (THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580040090 Wire Harness (Electronic Control Valve) ................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036941 Connector ........................................................................................................ 1
1 505968568 Terminal (Socket) ............................................................................................. 9
1 505968566 Insulator ........................................................................................................... 3
1 580036941 Connector ........................................................................................................ 1
1 580026813 Secondary Lock ............................................................................................... 1
2 580025559 Clip ....................................................................................................................... 4
3 .. . . . Connector Assembly (2A Tilt) .............................................................................. 1
3 580038186 Connector ........................................................................................................ 1
3 580049815 Seal.................................................................................................................. 2
3 580025558 Terminal ........................................................................................................... 2
4 505970552 Boot...................................................................................................................... 4
5 .. . . . Connector Assembly (2B Tilt) .............................................................................. 1
5 580038186 Connector ........................................................................................................ 1
5 580049815 Seal.................................................................................................................. 2
5 580025558 Terminal ........................................................................................................... 2
6 .. . . . Connector Assembly (3B Auxiliary 1)................................................................... 1
6 580022866 Connector (2-Way)........................................................................................... 1
6 580049815 Seal.................................................................................................................. 2
6 580025558 Terminal ........................................................................................................... 2
7 .. . . . Connector Assembly (3A Auxiliary 1)................................................................... 1
7 580022866 Connector (2-Way)........................................................................................... 1
7 580049815 Seal.................................................................................................................. 2
7 580025558 Terminal ........................................................................................................... 2
8 .. . . . Connector Assembly (Lift) .................................................................................... 1
8 580021087 Connector ........................................................................................................ 1
8 505968568 Terminal (Socket) ............................................................................................. 2
8 580021088 Secondary Lock ............................................................................................... 1
9 .. . . . Connector Assembly (Lower) ............................................................................... 1
9 580021087 Connector ........................................................................................................ 1
9 505968568 Terminal (Socket) ............................................................................................. 2
9 580021088 Secondary Lock ............................................................................................... 1

6-157
P16309 03-05

WIRE HARNESS
(ELECTRONIC CONTROL VALVE) (FOUR FUNCTION)

WIRE HARNESSELECTRONIC CONT ROL VALVEFOUR FUNC TION

6-158
P16309 03-05

WIRE HARNESS
(ELECTRONIC CONTROL VALVE) (FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580038751 Wire Harness (Electronic Control Valve) ................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036941 Connector ........................................................................................................ 1
1 505968568 Terminal (Socket) ............................................................................................. 12
1 580026813 Secondary Lock ............................................................................................... 1
2 580025559 Clip ....................................................................................................................... 4
3 .. . . . Connector Assembly (2A Tilt) .............................................................................. 1
3 580038186 Connector ........................................................................................................ 1
3 580049815 Seal.................................................................................................................. 2
3 580025558 Terminal ........................................................................................................... 2
4 505970552 Boot...................................................................................................................... 6
5 580022878 Connector (4A Auxiliary 2) ................................................................................... 1
5 580049815 Seal.................................................................................................................. 2
5 580025558 Terminal ........................................................................................................... 2
6 580022878 Connector (4B Auxiliary 2) ................................................................................... 1
6 580049815 Seal.................................................................................................................. 2
6 580025558 Terminal ........................................................................................................... 2
7 .. . . . Connector Assembly (2B Tilt) .............................................................................. 1
7 580038186 Connector ........................................................................................................ 1
7 580049815 Seal.................................................................................................................. 2
7 580025558 Terminal ........................................................................................................... 2
8 .. . . . Connector Assembly (3B Auxiliary 1)................................................................... 1
8 580022866 Connector (2-Way)........................................................................................... 1
8 580049815 Seal.................................................................................................................. 2
8 580025558 Terminal ........................................................................................................... 2
9 .. . . . Connector Assembly (3A Auxiliary 1)................................................................... 1
9 580022866 Connector (2-Way)........................................................................................... 1
9 580049815 Seal.................................................................................................................. 2
9 580025558 Terminal ........................................................................................................... 2
10 .. . . . Connector Assembly (Lift) .................................................................................... 1
10 580021087 Connector ........................................................................................................ 1
10 505968568 Terminal (Socket) ............................................................................................. 2
10 580021088 Secondary Lock ............................................................................................... 1
11 .. . . . Connector Assembly (Lower) ............................................................................... 1
11 580021087 Connector ........................................................................................................ 1
11 505968568 Terminal (Socket) ............................................................................................. 2
11 580021088 Secondary Lock ............................................................................................... 1

6-159
P16315 03-05

WIRE HARNESS
(LIGHTS) (WITH OVERHEAD GUARD)
(⇒S/N B875B08491D)

WIRE HARNESSLIGHTSWITH OVERHEAD GUARD ⇒S/N B875B08491D

6-160
P16315 03-05

WIRE HARNESS
(LIGHTS) (WITH OVERHEAD GUARD)
(⇒S/N B875B08491D)

ITEM PART NO. DESCRIPTION QTY

580055797 Wire Harness (Lights) (Lights)................................................................................... 1


1 .. . . . Connector Assembly (Vehicle System Manager) ................................................. 1
1 580036943 Connector ........................................................................................................ 1
1 580019119 Terminal (Plug)................................................................................................. 9
1 505968568 Terminal (Socket) ............................................................................................. 3
1 580026813 Secondary Lock ............................................................................................... 1
2 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
2 580040822 Connector ........................................................................................................ 1
2 580019341 Terminal (Pin)................................................................................................... 4
2 580040823 Secondary Lock ............................................................................................... 1
3 .. . . . Connector Assembly (RH Front Work Lights) ...................................................... 1
3 580021087 Connector ........................................................................................................ 1
3 505968593 Terminal (Socket) ............................................................................................. 2
3 580021088 Secondary Lock ............................................................................................... 1
4 .. . . . Connector Assembly (RH Rear Signal Lights) ..................................................... 1
4 580041462 Connector ........................................................................................................ 1
4 520045804 Terminal ........................................................................................................... 4
4 520045805 Seal.................................................................................................................. 1
4 580027612 Plug.................................................................................................................. 2
4 580045480 Secondary Lock ............................................................................................... 1
4 580026649 Seal.................................................................................................................. 3
5 580019245 Connector (Strobe Lights) .................................................................................... 1
5 580019246 Secondary Lock ............................................................................................... 1
5 580039513 Terminal ........................................................................................................... 2
6 .. . . . Connector Assembly (Rear Work Lights) ............................................................. 1
6 580021087 Connector ........................................................................................................ 1
6 505968593 Terminal (Socket) ............................................................................................. 2
6 580021088 Secondary Lock ............................................................................................... 1
7 .. . . . Connector Assembly (LH Rear Signal Lights)...................................................... 1
7 580041462 Connector ........................................................................................................ 1
7 520045804 Terminal ........................................................................................................... 4
7 520045805 Seal.................................................................................................................. 1
7 580027612 Plug.................................................................................................................. 2
7 580045480 Secondary Lock ............................................................................................... 1
7 580026649 Seal.................................................................................................................. 3
8 .. . . . Connector Assembly (LH Front Work Lights) ....................................................... 1
8 580021087 Connector ........................................................................................................ 1
8 505968593 Terminal (Socket) ............................................................................................. 2
8 580021088 Secondary Lock ............................................................................................... 1
9 580030878 Clip ....................................................................................................................... 2

6-161
P17574 08-06

WIRE HARNESS
(LIGHTS) (WITH OVERHEAD GUARD)
(S/N B875B08492D⇒)

WIRE HARNESSLIGHTSWITH OVERHEAD GUARD S/N B875B08492D⇒

6-162
P17574 08-06

WIRE HARNESS
(LIGHTS) (WITH OVERHEAD GUARD)
(S/N B875B08492D⇒)

ITEM PART NO. DESCRIPTION QTY

580073552 Wire Harness (Lights)................................................................................................ 1


1 .. . . . Connector Assembly (VSM) ................................................................................. 1
1 580036943 Connector ........................................................................................................ 1
1 580019119 Terminal (Plug)................................................................................................. 9
1 505968568 Terminal (Socket) ............................................................................................. 3
1 580026813 Secondary Lock......................................................................................................... 1
2 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
2 580040822 Connector ........................................................................................................ 1
2 580019341 Terminal (Pin)................................................................................................... 4
2 580040823 Secondary Lock ............................................................................................... 1
3 .. . . . Connector Assembly (RH Front Work) ................................................................. 1
3 580021087 Connector ........................................................................................................ 1
3 505968593 Terminal (Socket) ............................................................................................. 2
3 580021088 Secondary Lock ............................................................................................... 1
4 .. . . . Connector Assembly (RH Rear Signal)................................................................ 1
4 580041462 Connector ........................................................................................................ 1
4 520045804 Terminal ........................................................................................................... 4
4 520045805 Seal.................................................................................................................. 1
4 580027612 Plug.................................................................................................................. 1
4 580045480 Secondary Lock ............................................................................................... 1
4 580026649 Seal.................................................................................................................. 3
5 .. . . . Connector Assembly (Work Light Resistor) ......................................................... 1
5 580040820 Connector ........................................................................................................ 1
5 580040821 Secondary Lock ............................................................................................... 1
5 580019341 Terminal (Pin)................................................................................................... 4
6 .. . . . Socket Assembly (Strobe).................................................................................... 1
6 580019245 Connector ........................................................................................................ 1
6 580019246 Secondary Lock ............................................................................................... 1
6 580039513 Terminal ........................................................................................................... 2
7 .. . . . Connector Assembly (Rear Work)........................................................................ 1
7 580021087 Connector ........................................................................................................ 1
7 505968593 Terminal (Socket) ............................................................................................. 2
7 580021088 Secondary Lock ............................................................................................... 1
8 .. . . . Connector Assembly (LH Rear Signal) ................................................................ 1
8 580041462 Connector ........................................................................................................ 1
8 520045804 Terminal ........................................................................................................... 4
8 520045805 Seal.................................................................................................................. 1
8 580027612 Plug.................................................................................................................. 2
8 580045480 Secondary Lock ............................................................................................... 1
8 580026649 Seal.................................................................................................................. 3
9 .. . . . Connector Assembly (LH Front Work) ................................................................. 1
9 580021087 Connector ........................................................................................................ 1
9 505968593 Terminal (Socket) ............................................................................................. 2
9 580021088 Secondary Lock ............................................................................................... 1
10 580030878 Clip ....................................................................................................................... 2

6-163
P16322 03-05

WIRE HARNESS
(TRANSMISSION) (SINGLE SPEED)
(⇒D/B 08/2006)

WIRE HARNESSTRANSMISSIONSINGLE SPEED⇒D/B 08/2006

6-164
P16322 03-05

WIRE HARNESS
(TRANSMISSION) (SINGLE SPEED)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

a 580052296 Wire Harness (Transmission) .................................................................................... 1


b 580066461 Wire Harness (Transmission) .................................................................................... 1
1 580026815 Connector (To Chassis)........................................................................................ 1
1 505968514 Terminal (Pin)................................................................................................... 14
1 a 505968566 Insulator ........................................................................................................... 9
1 b 580019119 Terminal (Plug)................................................................................................. 9
2 a 580025557 Clip ....................................................................................................................... 1
2 b 580030878 Clip ....................................................................................................................... 1
3 a 580021087 Connector (Forward Clutch 1).......................................................................... 1
3 a 505968568 Terminal (Socket) ............................................................................................. 2
3 a 580021088 Secondary Lock ............................................................................................... 1
3 b 580063697 Connector (Forward Clutch 1) .............................................................................. 1
3 b 580063751 Secondary Lock ............................................................................................... 1
3 b 580044852 Terminal (Socket) ............................................................................................. 3
3 b 580044854 Seal.................................................................................................................. 3
4 580025559 Clip ....................................................................................................................... 1
5 504288749 Connector (Forward Pressure 1).......................................................................... 1
5 580039158 Terminal ........................................................................................................... 3
6 580021087 Connector (Reverse Clutch 1).............................................................................. 1
6 505968568 Terminal (Socket) ............................................................................................. 2
6 580021088 Secondary Lock ............................................................................................... 1
7 580043885 Connector (Shaft RPM)........................................................................................ 1
7 504288741 Terminal ........................................................................................................... 3
8 a 504288749 Connector (Reverse Pressure 1).......................................................................... 1
8 a 580039158 Terminal ........................................................................................................... 3
9 b 580044852 Terminal (Socket) ............................................................................................. 3
9 b 580044854 Seal.................................................................................................................. 3
9 b 580063697 Connector (Reverse Pressure 1).......................................................................... 1
9 b 580063751 Secondary Lock ............................................................................................... 1
9 580048895 Connector (Tail Shaft RPM) ................................................................................. 1
9 504288741 Terminal ........................................................................................................... 4
10 580021087 Connector (Transmission Check Valve) ............................................................... 1
10 580021088 Secondary Lock ............................................................................................... 1
10 505968568 Terminal (Socket) ............................................................................................. 2
11 580023944 Connector (Transmission Temperature) ............................................................... 1
11 504288741 Terminal ........................................................................................................... 2
12 580030876 Clip ....................................................................................................................... 2

FOOTNOTES:
a ⇒ D/B 09/2005
b D/B 09/2005 ⇒

6-165
P17473 06-06

WIRE HARNESS
(TRANSMISSION) (SINGLE SPEED)
(D/B 08/2006⇒)

WIRE HARNESSTRANSMISSIONSINGLE SPEEDD/B 08/2006⇒

6-166
P17473 06-06

WIRE HARNESS
(TRANSMISSION) (SINGLE SPEED)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580069841 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (To RH Chassis Harness) .................................................. 1
1 580069704 Connector ........................................................................................................ 1
1 580069705 Secondary Lock ............................................................................................... 1
1 580041195 Pin.................................................................................................................... 10
1 580019119 Terminal (Plug)................................................................................................. 2
2 580025560 Clip ....................................................................................................................... 1
3 580030876 Clip ....................................................................................................................... 2
4 .. . . . Connector Assembly (Temperature)..................................................................... 1
4 580023944 Connector ........................................................................................................ 1
4 504288741 Terminal ........................................................................................................... 2
5 .. . . . Connector Assembly (Clutch Forward/Reverse 1) ............................................... 1
5 580021087 Connector ........................................................................................................ 1
5 580021088 Secondary Lock ............................................................................................... 1
5 505968568 Terminal (Socket) ............................................................................................. 2
6 .. . . . Connector Assembly (Forward/Reverse 1 Pressure) ........................................... 1
6 580063697 Connector ........................................................................................................ 1
6 580063751 Secondary Lock ............................................................................................... 1
6 580044852 Terminal (Socket) ............................................................................................. 3
6 580044854 Seal.................................................................................................................. 3
7 .. . . . Connector Assembly (Turbine Shaft RPM)........................................................... 1
7 580043885 Connector ........................................................................................................ 1
7 504288741 Terminal ........................................................................................................... 3
8 .. . . . Connector Assembly (Tail Shaft RPM) ................................................................. 1
8 580048895 Connector ........................................................................................................ 1
8 504288741 Terminal ........................................................................................................... 4
9 580030878 Clip ....................................................................................................................... 1
10 580025557 Clip ....................................................................................................................... 1
11 .. . . . Connector Assembly (To RH Chassis Harness) .................................................. 1
11 580039490 Connector ........................................................................................................ 1
11 580039491 Secondary Lock ............................................................................................... 1
11 580041195 Pin.................................................................................................................... 4
11 580019119 Terminal (Plug)................................................................................................. 2

6-167
P16321 03-05

WIRE HARNESS
(TRANSMISSION) (DUAL SPEED)
(⇒D/B 08/2006)

WIRE HARNESSTRANSMISSIONDUAL SPEED⇒D/B 08/2006

6-168
P16321 03-05

WIRE HARNESS
(TRANSMISSION) (DUAL SPEED)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

a 580058806 Wire Harness (Transmission) .................................................................................... 1


b 580066462 Wire Harness (Transmission) .................................................................................... 1
1 .. . . . Connector Assembly (To Chassis Harness)......................................................... 1
1 580026815 Connector ........................................................................................................ 1
1 505968514 Terminal (Pin)................................................................................................... 16
1 505968514 Terminal (Pin)................................................................................................... 17
1 505968566 Insulator ........................................................................................................... 7
1 580019119 Terminal (Plug)................................................................................................. 6
2 580025557 Clip ....................................................................................................................... 1
3 .. . . . Connector Assembly (Clutch Forward 2) ............................................................. 1
3 580021088 Secondary Lock ............................................................................................... 1
3 580021087 Connector ........................................................................................................ 1
3 505968568 Terminal (Socket) ............................................................................................. 2
4 .. . . . Connector Assembly (Clutch Forward 1) ............................................................. 1
4 580021088 Secondary Lock ............................................................................................... 1
4 580021087 Connector ........................................................................................................ 1
4 505968568 Terminal (Socket) ............................................................................................. 2
5 .. . . . Connector Assembly (Forward 1 Pressure) ......................................................... 1
5 580063697 Connector ........................................................................................................ 1
5 580063751 Secondary Lock ............................................................................................... 1
5 580044852 Terminal (Socket) ............................................................................................. 3
5 580044854 Seal.................................................................................................................. 3
6 .. . . . Connector Assembly (Clutch Reverse 1) ............................................................. 1
6 580021087 Connector ........................................................................................................ 1
6 580021088 Secondary Lock ............................................................................................... 1
6 505968568 Terminal (Socket) ............................................................................................. 2
7 .. . . . Connector Assembly (Turbine Shaft RPM)........................................................... 1
7 580043885 Connector ........................................................................................................ 1
7 504288741 Terminal ........................................................................................................... 3
8 .. . . . Connector Assembly (Reverse 1 Pressure) ......................................................... 1
8 580063697 Connector ........................................................................................................ 1
8 580063751 Secondary Lock ............................................................................................... 1
8 580044852 Terminal (Socket) ............................................................................................. 3
8 580044854 Seal.................................................................................................................. 3
9 .. . . . Connector Assembly (Tail Shaft RPM) ................................................................. 1
9 580048895 Connector ........................................................................................................ 1
9 504288741 Terminal ........................................................................................................... 4
10 .. . . . Connector Assembly (Transmission Check Valve) ............................................... 1
10 580021088 Secondary Lock ............................................................................................... 1
10 580021087 Connector ........................................................................................................ 1
10 505968568 Terminal (Socket) ............................................................................................. 2
11 580025559 Clip ....................................................................................................................... 1
11 580040120 Clip ....................................................................................................................... 1
11 580030878 Clip ....................................................................................................................... 1
12 .. . . . Connector Assembly (Forward 2 Pressure) ......................................................... 1
12 580063697 Connector ........................................................................................................ 1
12 580063751 Secondary Lock ............................................................................................... 1
12 580044852 Terminal (Socket) ............................................................................................. 3
12 580044854 Seal.................................................................................................................. 3
13 580025560 Clip ....................................................................................................................... 1

6-169
P16321 03-05

WIRE HARNESS
(TRANSMISSION) (DUAL SPEED)
(⇒D/B 08/2006)

ITEM PART NO. DESCRIPTION QTY

14 580030876 Clip ....................................................................................................................... 2


15 .. . . . Connector Assembly (Transmission Temperature)............................................... 1
15 580023944 Connector ........................................................................................................ 1
15 504288741 Terminal ........................................................................................................... 2

FOOTNOTES:
a ⇒ D/B 09/2005
b D/B 09/2005 ⇒

6-170
NOTES

6-171
P17474 06-06

WIRE HARNESS
(TRANSMISSION) (DUAL SPEED)
(D/B 08/2006⇒)

WIRE HARNESSTRANSMISSIONDUAL SPEEDD/B 08/2006⇒

6-172
P17474 06-06

WIRE HARNESS
(TRANSMISSION) (DUAL SPEED)
(D/B 08/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580069840 Wire Harness............................................................................................................. 1


1 .. . . . Connector Assembly (To RH Chassis Harness) .................................................. 1
1 580069704 Connector ........................................................................................................ 1
1 580069705 Secondary Lock ............................................................................................... 1
1 580041195 Pin.................................................................................................................... 11
1 580019119 Terminal (Plug)................................................................................................. 2
2 580025560 Clip ....................................................................................................................... 1
3 580030876 Clip ....................................................................................................................... 2
4 .. . . . Connector Assembly (Temperature)..................................................................... 1
4 580023944 Connector ........................................................................................................ 1
4 504288741 Terminal ........................................................................................................... 2
5 .. . . . Connector Assembly (Clutch Forward 1, and 2 Reverse 1) ................................. 1
5 580021087 Connector ........................................................................................................ 1
5 580021088 Secondary Lock ............................................................................................... 1
5 505968568 Terminal (Socket) ............................................................................................. 2
6 .. . . . Connector Assembly (Forward/Reverse 1 Pressure) ........................................... 1
6 580063697 Connector ........................................................................................................ 1
6 580063751 Secondary Lock ............................................................................................... 1
6 580044852 Terminal (Socket) ............................................................................................. 3
6 580044854 Seal.................................................................................................................. 3
7 .. . . . Connector Assembly (Turbine/Tail Shaft RPM) .................................................... 1
7 580043885 Connector ........................................................................................................ 1
7 504288741 Terminal ........................................................................................................... 3
8 580030878 Clip ....................................................................................................................... 1
9 580025557 Clip ....................................................................................................................... 1
10 .. . . . Connector Assembly (To RH Chassis Harness) .................................................. 1
10 580039490 Connector ........................................................................................................ 1
10 580039491 Secondary Lock ............................................................................................... 1
10 580041195 Pin.................................................................................................................... 6

6-173
P16993 03-06

WIRE HARNESS
(HYDRAULIC COOLER)

WIRE HARNESSHYDRAULIC COOLER

6-174
P16993 03-06

WIRE HARNESS
(HYDRAULIC COOLER)

ITEM PART NO. DESCRIPTION QTY

580074468 Wire Harness............................................................................................................. 1


1 580010544 Relay .................................................................................................................... 1
2 .. . . . Connector Assembly (Hydraulic Cooler Fan) ....................................................... 1
2 580022893 Connector ........................................................................................................ 1
2 505968540 Secondary Lock ............................................................................................... 1
2 505968514 Terminal (Pin)................................................................................................... 2
3 .. . . . Connector Assembly (Hydrualic Oil Cooler Temperature).................................... 1
3 580021087 Connector ........................................................................................................ 1
3 580021088 Secondary Lock ............................................................................................... 1
3 505968568 Terminal (Socket) ............................................................................................. 2
4 .. . . . Connector Assembly (Horn)................................................................................. 1
4 580033515 Connector ........................................................................................................ 1
4 580033537 Secondary Lock ............................................................................................... 1
4 520045804 Terminal ........................................................................................................... 3
4 520045805 Seal.................................................................................................................. 2
4 580026649 Seal.................................................................................................................. 1
5 .. . . . Connector Assembly (Chassis Harness) ............................................................. 1
5 580060784 Connector ........................................................................................................ 1
5 580033537 Secondary Lock ............................................................................................... 1
5 580023152 Terminal (Male) ................................................................................................ 3
5 520045805 Seal.................................................................................................................. 2
5 580026649 Seal.................................................................................................................. 1
6 .. . . . Connector Assembly (Hydraulic Oil Cooler Relay)............................................... 1
6 580010545 Connector Body ............................................................................................... 1
6 580027512 Secondary Lock ............................................................................................... 1
6 580023845 Seal.................................................................................................................. 4
6 505968505 Seal.................................................................................................................. 4
6 504288730 Plug.................................................................................................................. 1

6-175
NOTES

6-176
SECTION 7

7 TR ANSMISSION

7 TRANSMISSION
CONTENTS

SECTION 7
TRANSMISSION

DESCRIPTION PAGE

CONTROL VALVE
TRANSMISSION............................................................................................................................................. 7-68
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 7-38
⇒PENDING PER ECN 10402574 .............................................................................................................. 7-28
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION
⇒PENDING PER ECN 10402574 .............................................................................................................. 7-50
WET BRAKE
PENDING PER ECN 10402574⇒........................................................................................................... 7-66
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION
WET BRAKE
PENDING PER ECN 10402574⇒........................................................................................................... 7-62
INPUT CLUTCH, LOW
DUAL SPEED TRANSMISSION
⇒PENDING PER ECN 10402574 .............................................................................................................. 7-52
REVERSE CLUTCH
DUAL SPEED TRANSMISSION
⇒PENDING PER ECN 10402574 .............................................................................................................. 7-54
WET BRAKE
PENDING PER ECN 10402574⇒........................................................................................................... 7-64
SINGLE SPEED TRANSMISSION
PENDING PER ECN 10402574⇒ .............................................................................................................. 7-40
⇒PENDING PER ECN 10402574 .............................................................................................................. 7-30
TORQUE CONVERTER....................................................................................................................................... 7-8
TRANSMISSION
DUAL SPEED
SHEET 1 0F 2
⇒PENDING PER ECN 10402574........................................................................................................... 7-42
SHEET 2 OF 2
⇒PENDING PER ECN 10402574........................................................................................................... 7-46
DUAL SPEED, WET BRAKE
SHEET 1 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 7-56
SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 7-60
SINGLE SPEED, DRY BRAKE
SHEET 1 OF 2
S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574.................................. 7-22
SHEET 2 OF 2
S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574.................................. 7-25
SINGLE SPEED, WET AND DRY BRAKE
SHEET 1 0F 2
⇒S/N B875B07603D ⇒S/N T117M016844 (Dry Brake)......................................................................... 7-16
SHEET 1 OF 2

7-1
CONTENTS

DESCRIPTION PAGE

PENDING PER ECN 10402574⇒........................................................................................................... 7-32


SHEET 2 OF 2
PENDING PER ECN 10402574⇒........................................................................................................... 7-34
⇒S/N B875B07603D ⇒S/N T117M016844 (Dry Brake)......................................................................... 7-20
TRANSMISSION COOLING
MAZDA 2.0L AND 2.2L, GASOLINE AND LPG
SERPENTINE AND SQUARE WAVE WITH INTERNAL OIL COOLER...................................................... 7-10
MAZDA 2.0L AND 2.2L/GM 2.4L, GASOLINE AND LPG
SQUARE WAVE WITH EXTERNAL OIL COOLER ..................................................................................... 7-12
YANMAR 2.6L AND 3.3L
DIESEL........................................................................................................................................................ 7-14
TRANSMISSION MOUNTING
SINGLE AND DUAL SPEED
⇒S/N T117M016844 (Single Speed) ⇒PENDING PER ECN 10402574 (Dual Speed)............................... 7-4
S/N T117M016845⇒ (Single Speed) PENDING PER ECN 10402574⇒ (Dual Speed)............................... 7-6

7-2
NOTES

7-3
P16337 03-05

TRANSMISSION MOUNTING
(SINGLE AND DUAL SPEED)
(⇒S/N T117M016844 (Single Speed) ⇒PENDING PER ECN 10402574 (Dual Speed))

TRANSMISSION MOUNTINGSINGLE AND DUAL SPEED⇒S/N T117M016844 (SINGLE SPEED) ⇒PENDING PER ECN 10402574 (DUAL SPEED)

7-4
P16337 03-05

TRANSMISSION MOUNTING
(SINGLE AND DUAL SPEED)
(⇒S/N T117M016844 (Single Speed) ⇒PENDING PER ECN 10402574 (Dual Speed))

ITEM PART NO. DESCRIPTION QTY

1 580063958 Bracket ...................................................................................................................... 1


2 580051670 Isolator....................................................................................................................... 2
3 580051746 Washer ...................................................................................................................... 2
4 449022041 Lockwasher ............................................................................................................... 1
5 931017917 Capscrew................................................................................................................... 1
6 449022017 Lockwasher ............................................................................................................... 4
7 449001048 Capscrew................................................................................................................... 4
8 580056464 Transmission Assembly (Dual Speed) (☞ P16330) ................................................. 1
8 580046275 Transmission Assembly (Single Speed) Dry Brake (☞ P16332) ............................. 1
8 580067849 Transmission Assembly (Single Wet Brake) (☞ P16332) ........................................ 1
9 580057899 Shield ........................................................................................................................ 1
10 580047714 Capscrew................................................................................................................... 1
11 520044814 Trim............................................................................................................................ 2

7-5
P17593 08-06

TRANSMISSION MOUNTING
(SINGLE AND DUAL SPEED)
(S/N T117M016845⇒ (Single Speed) PENDING PER ECN 10402574⇒ (Dual Speed))

TRANSMISSION MOUNTINGSINGLE AND DUAL SPEEDS/N T117M016845⇒ (SINGLE SPEED) PENDING PER ECN 10402574⇒ (DUAL SPEED)

ITEM PART NO. DESCRIPTION QTY

1 580048972 Bracket ...................................................................................................................... 1


2 580051670 Isolator....................................................................................................................... 2
3 580051746 Washer ...................................................................................................................... 2
4 449022041 Lockwasher ............................................................................................................... 1
5 931017917 Capscrew................................................................................................................... 1
6 449022017 Lockwasher ............................................................................................................... 4
7 449001048 Capscrew................................................................................................................... 4
8 ab 580072458 Transmission Assembly (Single Speed) (Dry Brake) (☞ P17594) ........................... 1
8 ac 580076914 Transmission Assembly (Single Speed Dry Brake) (☞ P17698) ............................. 1

7-6
P17593 08-06

TRANSMISSION MOUNTING
(SINGLE AND DUAL SPEED)
(S/N T117M016845⇒ (Single Speed) PENDING PER ECN 10402574⇒ (Dual Speed))

ITEM PART NO. DESCRIPTION QTY

8 580076915 Transmission Assembly (Single Speed Wet Brake) (☞ P17698) ............................. 1


8 580076918 Transmission Assembly (Dual Speed Wet Brake) (☞ P16330) ............................... 1

FOOTNOTES:
a Basic
b ⇒ PENDING PER ECN 10402574
c PENDING PER ECN 10402574 ⇒

7-7
P16329 03-05

TORQUE CONVERTER

TORQUE CONVERTER

KEY:
A: For Use With Mazda 2.0/2.2L Gasoline and LPG Engines
B: For Use With GM 2.4L Gasoline and LPG Engines
C: For Use With Yanmar 2.6/3.3L Diesel Engines

QTY
ITEM PART NO. DESCRIPTION A B C

1 580047025 Torque Converter.................................................................................... 1 .. ..


1 580047024 Torque Converter.................................................................................... .. 1 ..
1 580047026 Torque Converter.................................................................................... .. .. 1
2 502566904 Washer ................................................................................................... 4 4 4
3 580042194 Capscew................................................................................................. 4 .. 4
3 505970591 Capscrew................................................................................................ .. 4 ..

7-8
NOTES

7-9
P16334 03-05

TRANSMISSION COOLING
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG)
(SERPENTINE AND SQUARE WAVE WITH INTERNAL OIL COOLER)

TRANSMISSION C OOL INGMAZDA 2.0L AND 2.2L, GASOL INE AND LPGSERPENTINE AND SQUARE WAVE WITH INTERNAL OIL COOLER

7-10
P16334 03-05

TRANSMISSION COOLING
(MAZDA 2.0L AND 2.2L, GASOLINE AND LPG)
(SERPENTINE AND SQUARE WAVE WITH INTERNAL OIL COOLER)

KEY:
A: With Serpentine Radiator
B: With Square Wave Radiator, Without Air Oil Cooler

QTY
ITEM PART NO. DESCRIPTION A B

1 b 580059040 Hose .................................................................................................................. 1 1


1 c 580079687 Hose .................................................................................................................. 1 1
2 b 580051764 Hose .................................................................................................................. 1 1
2 c 580079686 Hose .................................................................................................................. 1 1
3 a 580055798 Fitting................................................................................................................. .. 2
3 052645300 O-Ring........................................................................................................... .. 2
3 580019387 O-Ring........................................................................................................... .. 2
4 580019817 Fitting................................................................................................................. 1 1
4 052645400 O-Ring........................................................................................................... 1 1
4 580019387 O-Ring........................................................................................................... 1 1
5 580049814 Clip .................................................................................................................... 2 2
6 580026621 Clip Nut.............................................................................................................. 2 2
7 580047714 Capscrew........................................................................................................... 2 2
8 580067997 Heat Shield ........................................................................................................ 1 1
9 580052680 Clamp ................................................................................................................ 2 2
10 580049559 Clamp (Swivel) .................................................................................................. 1 1
11 580042328 Clamp ................................................................................................................ 1 1
12 580056465 Fitting................................................................................................................. 1 1
12 052645400 O-Ring........................................................................................................... 1 1
12 580019387 O-Ring........................................................................................................... 1 1

FOOTNOTES:
a Fittings And O-Rings Supplied With Serpentine Radiator.
b ⇒ PENDING PER ECN 10402574
c PENDING PER ECN 10402574 ⇒

7-11
P16335 03-05

TRANSMISSION COOLING
(MAZDA 2.0L AND 2.2L/GM 2.4L, GASOLINE AND LPG)
(SQUARE WAVE WITH EXTERNAL OIL COOLER)

TRANSMISSION C OOL INGMAZDA 2.0L AND 2.2L/GM 2.4L, GASOLINE AND LPGSQUARE WAVE WITH EXTERNAL OIL COOLER

7-12
P16335 03-05

TRANSMISSION COOLING
(MAZDA 2.0L AND 2.2L/GM 2.4L, GASOLINE AND LPG)
(SQUARE WAVE WITH EXTERNAL OIL COOLER)

ITEM PART NO. DESCRIPTION QTY

1 a 580059040 Hose .......................................................................................................................... 1


1 b 580079675 Hose .......................................................................................................................... 1
2 a 580059041 Hose .......................................................................................................................... 1
2 b 580079680 Hose .......................................................................................................................... 1
3 580019817 Fitting......................................................................................................................... 3
3 052645400 O-Ring.................................................................................................................. 3
3 580019387 O-Ring.................................................................................................................. 3
4 580049814 Clip ............................................................................................................................ 1
5 580026621 Clip Nut...................................................................................................................... 1
6 580047714 Capscrew................................................................................................................... 1
7 580067997 Heat Shield ................................................................................................................ 1
8 580052680 Clamp ........................................................................................................................ 2
9 580049559 Clamp (Swivel) .......................................................................................................... 1
10 580042328 Clamp ........................................................................................................................ 1
11 580056465 Fitting......................................................................................................................... 1
11 052645400 O-Ring.................................................................................................................. 1
11 580019387 O-Ring.................................................................................................................. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒

7-13
P16336 03-05

TRANSMISSION COOLING
(YANMAR 2.6L AND 3.3L) (DIESEL)

TRANSMISSION COOLINGYANMAR 2.6L AND 3.3LDIESEL

7-14
P16336 03-05

TRANSMISSION COOLING
(YANMAR 2.6L AND 3.3L) (DIESEL)

ITEM PART NO. DESCRIPTION QTY

1 a 580048893 Tube........................................................................................................................... 1
1 b 580079189 Tube........................................................................................................................... 1
2 580049537 Clip ............................................................................................................................ 1
3 580049011 Capscrew................................................................................................................... 1
4 580019817 Fitting......................................................................................................................... 1
4 052645400 O-Ring.................................................................................................................. 1
4 580019387 O-Ring.................................................................................................................. 1
5 c 580051765 Hose .......................................................................................................................... 1
5 d 580073762 Hose .......................................................................................................................... 1
5 b 580079682 Hose .......................................................................................................................... 1
6 580048892 Tube........................................................................................................................... 1
7 580056465 Fitting......................................................................................................................... 1
7 580019387 O-Ring.................................................................................................................. 1
7 052645400 O-Ring.................................................................................................................. 1
8 580056593 Flange Seal ............................................................................................................... 1
9 c 580058657 Hose .......................................................................................................................... 1
9 d 580073763 Hose .......................................................................................................................... 1
9 b 580079685 Hose .......................................................................................................................... 1
10 580055798 Fitting......................................................................................................................... 2
10 052645300 O-Ring.................................................................................................................. 2
10 580019387 O-Ring.................................................................................................................. 2
11 580049814 Clip ............................................................................................................................ 1
12 580047714 Capscrew................................................................................................................... 1
13 580026621 Clip Nut...................................................................................................................... 1
14 505970526 Nut (Foldover)............................................................................................................ 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒
c ⇒ PENDING PER ECN 10411759
d PENDING PER ECN 10411759⇔PENDING PER ECN 10402574

7-15
P16332 03-05

TRANSMISSION
(SINGLE SPEED, WET AND DRY BRAKE) (SHEET 1 0F 2)
(⇒S/N B875B07603D ⇒S/N T117M016844 (Dry Brake))

TRANSMISSIONSINGLE SPEED, WET AND DRY BRAKESHEET 1 0F 2⇒ S/N B875B07603D ⇒S/N T117M016844 (DRY BRAKE)

7-16
P16332 03-05

TRANSMISSION
(SINGLE SPEED, WET AND DRY BRAKE) (SHEET 1 0F 2)
(⇒S/N B875B07603D ⇒S/N T117M016844 (Dry Brake))

ITEM PART NO. DESCRIPTION QTY

a 580046275 Transmission Assembly ............................................................................................. 1


c 580067849 Transmission Assembly ............................................................................................. 1
1 a 580066744 Control Valve (☞ P16323) .................................................................................. 1
1 c 580066311 Control Valve (☞ P16323) .................................................................................. 1
2 449001050 Capscrew ............................................................................................................. 11
3 449021001 Washer ................................................................................................................. 11
4 580055553 Gasket.................................................................................................................. 1
5 514454800 Fitting ................................................................................................................... 1
5 052645400 O-Ring ............................................................................................................. 1
6 a 580070469 Housing (Transmission)........................................................................................ 1
6 c 580070468 Housing (Transmisison)........................................................................................ 1
7 580046274 Oil Seal................................................................................................................. 1
8 580046286 Yoke (24 Tooth) ................................................................................................... 1
9 203153200 Capscrew ............................................................................................................. 1
10 015026600 Lockwasher .......................................................................................................... 1
11 016110000 Washer ................................................................................................................. 1
12 580060751 Clutch Pack Assembly (Counter/Reverse) (☞ P16328) ..................................... 1
13 580060750 Clutch Pack Assembly (Input/Forward) (☞ P16324) .......................................... 1
14 580045059 Speed Sensor (Input Speed)................................................................................ 1
15 580056272 Speed Sensor (Output Speed)............................................................................. 1
16 449022018 Lockwasher .......................................................................................................... 2
17 449001412 Capscrew ............................................................................................................. 2
18 580011108 Stato Seal Washer ............................................................................................... 1
19 031206200 Bearing................................................................................................................. 1
20 580057853 Gear (Output) ....................................................................................................... 1
21 580035709 Spacer.................................................................................................................. 1
22 580035708 Nut........................................................................................................................ 1
23 064570300 Snap Ring ............................................................................................................ 1
24 500025905 Ball Bearing.......................................................................................................... 1
25 580046283 Housing ................................................................................................................ 1
26 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
27 449022013 Lockwasher .......................................................................................................... 24
28 449001010 Capscrew ............................................................................................................. 4
29 505967598 Magnet ................................................................................................................. 1
30 580056463 O-Ring.................................................................................................................. 1
31 580035695 Chain (Drive Pump).............................................................................................. 1
32 580045072 Sealing Ring......................................................................................................... 1
33 640088904 Ball Bearing.......................................................................................................... 1
34 954514907 Pin ........................................................................................................................ 4
35 580047201 Snubber................................................................................................................ 2
36 580056465 Fitting ................................................................................................................... 1
36 580019387 O-Ring ............................................................................................................. 1
36 052645400 O-Ring ............................................................................................................. 1
37 580046820 O-Ring.................................................................................................................. 1
38 810528500 Fitting ................................................................................................................... 1
38 052645700 O-Ring ............................................................................................................. 1
39 580050042 Pin ........................................................................................................................ 4
40 505967551 Fitting ................................................................................................................... 7
41 a 580066585 Compression Spring (Regulator).......................................................................... 1
42 c 580066584 Compression Spring (Regulator).......................................................................... 1

7-17
P16332 03-05

TRANSMISSION
(SINGLE SPEED, WET AND DRY BRAKE) (SHEET 1 0F 2)
(⇒S/N B875B07603D ⇒S/N T117M016844 (Dry Brake))

ITEM PART NO. DESCRIPTION QTY

43 580066583 Spool (Regulator) ................................................................................................. 1


44 505974549 Capscrew ............................................................................................................. 16
45 580046769 O-Ring.................................................................................................................. 4
46 520044814 Trim ...................................................................................................................... 2
47 580057899 Shield ................................................................................................................... 1
48 580047714 Capscrew ............................................................................................................. 1
49 580046284 Gasket (Cover to Transmission Housing) ............................................................. 1
b 580070356 Baffle .................................................................................................................... 1

FOOTNOTES:
a Dry Brakes
b Not Illustrated
c Wet Brakes

7-18
NOTES

7-19
P16333 03-05

TRANSMISSION
(SINGLE SPEED, WET AND DRY BRAKE) (SHEET 2 OF 2)
(⇒S/N B875B07603D ⇒S/N T117M016844 (Dry Brake))

TRANSMISSIONSINGLE SPEED, WET AND DRY BRAKESHEET 2 OF 2⇒S/N B875B07603D ⇒S/N T117M016844 (DRY BRAKE)

7-20
P16333 03-05

TRANSMISSION
(SINGLE SPEED, WET AND DRY BRAKE) (SHEET 2 OF 2)
(⇒S/N B875B07603D ⇒S/N T117M016844 (Dry Brake))

ITEM PART NO. DESCRIPTION QTY

a 580046275 Transmission Assembly ............................................................................................. 1


b 580067849 Transmission Assembly ............................................................................................. 1
1 580046276 Housing (Torque Convertor) ................................................................................. 1
2 580059631 O-Ring.................................................................................................................. 1
3 580046273 Oil Seal (Torque Converter) ................................................................................. 1
4 580045064 Bearing................................................................................................................. 1
5 580045062 Sprocket ............................................................................................................... 1
6 580046287 Stator Assembly ................................................................................................... 1
6 580035701 Bushing............................................................................................................ 1
7 580055552 Cover.................................................................................................................... 1
8 449001302 Capscrew ............................................................................................................. 4
9 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
10 580046279 Screen (Suction) .................................................................................................. 1
11 580046280 Spring (Suction Screen) ....................................................................................... 1
12 580036023 Sensor (Coolant Temperature) ............................................................................. 1
13 810646400 Plug ...................................................................................................................... 1
13 052645800 O-Ring ............................................................................................................. 1
14 449001412 Capscrew ............................................................................................................. 2
15 449022018 Lockwasher .......................................................................................................... 2
16 580046277 Cover Plate (Torque Convertor Housing) ............................................................. 1
17 015125800 Ball Bearing.......................................................................................................... 1
18 580046282 Sprocket (Driven) ................................................................................................. 1
19 500505908 Bearing................................................................................................................. 1
20 a 580047296 Charge Pump (20.5 CC/REV) .............................................................................. 1
20 b 580047297 Charge Pump (27.0 CC/REV) .............................................................................. 1
20 580069995 O-Ring ............................................................................................................. 1
21 580047765 Gasket (Charge Pump) ........................................................................................ 1
22 449022016 Lockwasher .......................................................................................................... 6
23 932201916 Capscrew ............................................................................................................. 4
24 580035690 Dipstick................................................................................................................. 1
25 580051848 Tube ..................................................................................................................... 1
26 580023128 Hose..................................................................................................................... 1
27 580052736 Clamp................................................................................................................... 2
28 056056700 Fitting ................................................................................................................... 1
29 449001013 Capscrew ............................................................................................................. 3
30 580051849 Tube ..................................................................................................................... 1
31 580019865 Fitting ................................................................................................................... 1
31 052645200 O-Ring ............................................................................................................. 1
32 580058668 Filter ..................................................................................................................... 1
33 580048738 Fitting ................................................................................................................... 1
34 449021010 Washer ................................................................................................................. 1
35 449022017 Lockwasher .......................................................................................................... 1
36 449001024 Capscrew ............................................................................................................. 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes

7-21
P17594 08-06

TRANSMISSION
(SINGLE SPEED, DRY BRAKE) (SHEET 1 OF 2)
(S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574)

TRANSMISSIONSINGLE SPEED, DRY BRAKESHEET 1 OF 2S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574

7-22
P17594 08-06

TRANSMISSION
(SINGLE SPEED, DRY BRAKE) (SHEET 1 OF 2)
(S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

580072458 Transmission Assembly (Single Speed) .................................................................... 1


1 580066744 Control Valve (☞ P16323) .................................................................................. 1
2 449001050 Capscrew ............................................................................................................. 11
3 449021001 Washer ................................................................................................................. 11
4 580055553 Gasket.................................................................................................................. 1
5 514454800 Fitting ................................................................................................................... 1
5 052645400 O-Ring ............................................................................................................. 1
6 580070469 Housing (Transmission)........................................................................................ 1
7 580046274 Oil Seal................................................................................................................. 1
8 580046286 Yoke (24 Teeth) .................................................................................................... 1
9 203153200 Capscrew ............................................................................................................. 1
10 015026600 Lockwasher .......................................................................................................... 1
11 016110000 Washer ................................................................................................................. 1
12 580046284 Gasket (Cover to Transmission Housing) ............................................................. 1
13 580060751 Clutch Pack Assembly (Counter/Reverse) (☞ P16328) ..................................... 1
14 580060750 Clutch Pack Assembly (Input/Forward) (☞ P16324) .......................................... 1
15 580045059 Speed Sensor (Input Speed)................................................................................ 1
16 580056272 Speed Sensor (Output Speed)............................................................................. 1
17 449022018 Lockwasher .......................................................................................................... 2
18 449001412 Capscrew ............................................................................................................. 2
19 580011108 Stato Seal Washer ............................................................................................... 1
20 031206200 Bearing................................................................................................................. 1
21 580057853 Gear (Output) ....................................................................................................... 1
22 580035709 Spacer.................................................................................................................. 1
23 580035708 Nut........................................................................................................................ 1
24 064570300 Snap Ring ............................................................................................................ 1
25 500025905 Ball Bearing.......................................................................................................... 1
26 580070357 Cover (Pump Drive).............................................................................................. 1
27 580070463 Housing (Front Cover) .......................................................................................... 1
28 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
29 449022013 Lockwasher .......................................................................................................... 20
30 449001010 Capscrew ............................................................................................................. 4
31 505967598 Magnet ................................................................................................................. 1
32 580056463 O-Ring.................................................................................................................. 1
33 580035695 Chain (Drive Pump).............................................................................................. 1
34 580045072 Sealing Ring......................................................................................................... 1
35 640088904 Ball Bearing.......................................................................................................... 1
36 954514907 Pin ........................................................................................................................ 4
37 580047201 Snubber................................................................................................................ 2
38 580070353 Dipstick................................................................................................................. 1
39 580071521 Fitting ................................................................................................................... 1
40 052645400 O-Ring ............................................................................................................. 1
41 580073345 Breather Assembly ............................................................................................... 1
42 052645500 O-Ring ............................................................................................................. 1
43 580072999 Fitting ................................................................................................................... 1
44 500390901 Fitting ................................................................................................................... 1
44 052645500 O-Ring ............................................................................................................. 1
45 580050042 Pin ........................................................................................................................ 4
46 505967551 Fitting ................................................................................................................... 1
46 052645300 O-Ring ............................................................................................................. 1

7-23
P17594 08-06

TRANSMISSION
(SINGLE SPEED, DRY BRAKE) (SHEET 1 OF 2)
(S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

47 580066585 Compression Spring (Regulator).......................................................................... 1


48 580066583 Spool (Regulator) ................................................................................................. 1
49 505974549 Capscrew ............................................................................................................. 16
50 580051796 Transducer ........................................................................................................... 1
51 580046820 O-Ring.................................................................................................................. 1
52 580046769 O-Ring.................................................................................................................. 4
53 580047714 Capscrew................................................................................................................... 1
54 580057899 Shield ........................................................................................................................ 1
55 520044814 Trim............................................................................................................................ 2

7-24
P17595 08-06

TRANSMISSION
(SINGLE SPEED, DRY BRAKE) (SHEET 2 OF 2)
(S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574)

TRANSMISSIONSINGLE SPEED, DRY BRAKESHEET 2 OF 2S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574

7-25
P17595 08-06

TRANSMISSION
(SINGLE SPEED, DRY BRAKE) (SHEET 2 OF 2)
(S/N B875B07604D⇒ S/N T117M016845⇒ S/N PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

580072458 Transmission Assembly (Single Speed) .................................................................... 1


1 580070464 Housing (Torque Convertor) ................................................................................. 1
2 580059631 O-Ring.................................................................................................................. 1
3 580046273 Oil Seal (Torque Converter) ................................................................................. 1
4 580045064 Bearing................................................................................................................. 1
5 580045062 Sprocket ............................................................................................................... 1
6 580046287 Stator Assembly ................................................................................................... 1
6 580035701 Bushing............................................................................................................ 1
6 .. . . . Stator ............................................................................................................... 1
7 580055552 Cover.................................................................................................................... 1
8 449001302 Capscrew ............................................................................................................. 4
9 580074889 Gasket (Torque Convertor Housing To Cover) ..................................................... 1
10 580046279 Screen (Suction) .................................................................................................. 1
11 580070356 Baffle .................................................................................................................... 1
12 580046280 Spring (Suction Screen) ....................................................................................... 1
13 580036023 Sensor (Coolant Temperature) ............................................................................. 1
14 810646400 Plug ...................................................................................................................... 1
15 449001412 Capscrew ............................................................................................................. 2
16 449022018 Lockwasher .......................................................................................................... 2
17 580046277 Cover Plate (Torque Convertor Housing) ............................................................. 1
18 015125800 Ball Bearing.......................................................................................................... 1
19 580046282 Sprocket (Driven) ................................................................................................. 1
20 500505908 Bearing................................................................................................................. 1
21 580047765 Gasket (Charge Pump) ........................................................................................ 1
22 580047296 Charge Pump ....................................................................................................... 1
22 580069995 O-Ring ............................................................................................................. 1
23 449022016 Lockwasher .......................................................................................................... 7
24 932201916 Capscrew ............................................................................................................. 4
25 449022017 Lockwasher .......................................................................................................... 1
26 449001013 Capscrew ............................................................................................................. 3
27 449001024 Capscrew ............................................................................................................. 1
28 449021010 Washer ................................................................................................................. 1
29 580058668 Filter (Transmission) ............................................................................................. 1
30 580048738 Fitting (Transmission Filter) .................................................................................. 1

7-26
NOTES

7-27
P16324 03-05

FORWARD CLUTCH
(SINGLE SPEED TRANSMISSION)
(⇒PENDING PER ECN 10402574)

FORWARD CLUT CHSINGLE SPEED TR ANSMISSION⇒ PENDING PER ECN 10402574

7-28
P16324 03-05

FORWARD CLUTCH
(SINGLE SPEED TRANSMISSION)
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

580060750 Clutch Pack Assembly (Input/Forward)...................................................................... 1


1 .. . . . Ring Seal.............................................................................................................. 3
2 580055213 Bearing................................................................................................................. 2
3 580055208 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Ring Seal.............................................................................................................. 1
5 .. . . . Ring Seal.............................................................................................................. 1
6 580048161 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580042529 Pressure Plate (5.8 mm) ...................................................................................... 1
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
14 580056123 Pressure Plate (5.6 mm) ...................................................................................... 1
14 580056124 Pressure Plate (5.4 mm) ...................................................................................... 1
14 580056125 Pressure Plate (5.2 mm) ...................................................................................... 1
15 .. . . . O-Ring.................................................................................................................. 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 2
19 580055214 Spacer.................................................................................................................. 1
20 580060757 Clutch Gear .......................................................................................................... 1
21 580055202 Snap Ring ............................................................................................................ 1
22 015125800 Ball Bearing.......................................................................................................... 1

580060756 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15)...................................................... 1

7-29
P16328 03-05

REVERSE CLUTCH
(SINGLE SPEED TRANSMISSION)
(⇒PENDING PER ECN 10402574)

REVERSE CL UTCHSINGLE SPEED TRANSMISSION⇒ PENDING PER ECN 10402574

7-30
P16328 03-05

REVERSE CLUTCH
(SINGLE SPEED TRANSMISSION)
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

580060751 Clutch Pack Assembly (Counter/Reverse)................................................................. 1


1 .. . . . Seal ...................................................................................................................... 2
2 580055213 Bearing................................................................................................................. 2
3 580055211 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 580048161 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580042529 Pressure Plate (5.8 mm) ...................................................................................... 1
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
14 580056123 Pressure Plate (5.6 mm) ...................................................................................... 1
14 580056124 Pressure Plate (5.4 mm) ...................................................................................... 1
14 580056125 Pressure Plate (5.2 mm) ...................................................................................... 1
15 .. . . . O-Ring.................................................................................................................. 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 1
19 580055214 Spacer.................................................................................................................. 1
20 580055202 Snap Ring ............................................................................................................ 1
21 580060757 Clutch Gear .......................................................................................................... 1
22 015125800 Ball Bearing.......................................................................................................... 1

580060756 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15)...................................................... 1

7-31
P17698 10-06

TRANSMISSION
(SINGLE SPEED, WET AND DRY BRAKE) (SHEET 1 OF 2)
(PENDING PER ECN 10402574⇒)

TRANSMISSIONSINGLE SPEED, WET AND DRY BRAKESHEET 1 OF 2PENDING PER ECN 10402574⇒

7-32
P17698 10-06

TRANSMISSION
(SINGLE SPEED, WET AND DRY BRAKE) (SHEET 1 OF 2)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

580076914 Transmission Assembly (Dry Brake).......................................................................... 1


580076915 Transmission Assembly (Wet Brake) ......................................................................... 1
1 580051796 Transducer ........................................................................................................... 2
2 580055553 Gasket.................................................................................................................. 1
3 449001412 Capscrew ............................................................................................................. 4
4 449022018 Lockwasher .......................................................................................................... 4
5 580045059 Speed Sensor (Transmission Input Sensor)......................................................... 1
6 580056272 Speed Sensor (Transmission Output Sensor) ...................................................... 1
7 203153300 Capscrew ............................................................................................................. 1
8 015026600 Lockwasher .......................................................................................................... 1
9 016110000 Washer ................................................................................................................. 1
10 580011108 Stato Seal Washer ............................................................................................... 1
11 580046286 Yoke...................................................................................................................... 1
12 580050042 Pin ........................................................................................................................ 2
13 580046274 Oil Seal................................................................................................................. 1
14 031206200 Bearing................................................................................................................. 1
15 580076926 Clutch Pack Assembly (Counter/Reverse) (☞ P17701) ..................................... 1
16 580074165 Output Gear ......................................................................................................... 1
17 580074889 Gasket (Torque Converter to Transmission Housing)........................................... 1
18 580074162 Torque Converter Housing ................................................................................... 1
19 505967551 Fitting ................................................................................................................... 8
19 052645300 O-Ring ............................................................................................................. 1
20 580076927 Clutch Pack Assembly (Input/Forward) (☞ P17700) .......................................... 1
21 015125800 Ball Bearing.......................................................................................................... 1
22 580074161 Transmission Housing (Dry Brake)....................................................................... 1
22 580074164 Transmission Housing (Wet Brake) ...................................................................... 1
23 449022013 Lockwasher .......................................................................................................... 25
24 449001040 Capscrew ............................................................................................................. 15
25 514454800 Fitting ................................................................................................................... 2
25 052645400 O-Ring ............................................................................................................. 1
26 580066744 Control Valve (Dry Brake) (☞ P17700) .............................................................. 1
26 580066311 Control Valve (Wet Brake) (☞ P17700) .............................................................. 1
27 449021001 Washer ................................................................................................................. 11
28 449001050 Capscrew ............................................................................................................. 11

7-33
P17699 10-06

TRANSMISSION
(SINGLE SPEED, WET AND DRY BRAKE) (SHEET 2 OF 2)
(PENDING PER ECN 10402574⇒)

TRANSMISSIONSINGLE SPEED, WET AND DRY BRAKESHEET 2 OF 2PENDING PER ECN 10402574⇒

7-34
P17699 10-06

TRANSMISSION
(SINGLE SPEED, WET AND DRY BRAKE) (SHEET 2 OF 2)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

580076914 Transmission Assembly (Dry Brake).......................................................................... 1


580076915 Transmission Assembly (Wet Brake) ......................................................................... 1
1 580074891 Cover (Converter Housing) .................................................................................. 1
2 449001013 Capscrew ............................................................................................................. 2
3 580058668 Filter ..................................................................................................................... 1
4 580048738 Fitting ................................................................................................................... 1
5 505967551 Fitting ................................................................................................................... 8
5 052645300 O-Ring ............................................................................................................. 1
6 580066583 Spool .................................................................................................................... 1
7 580066585 Compression Spring (Wet and Dry Brake) ........................................................... 1
7 a 580066584 Compression Spring (Wet Brake Only) ................................................................ 1
8 580050042 Pin ........................................................................................................................ 2
9 514454800 Fitting ................................................................................................................... 2
9 052645400 O-Ring ............................................................................................................. 1
10 500505908 Bearing................................................................................................................. 1
11 580059631 O-Ring.................................................................................................................. 1
12 580045062 Sprocket (Driving) ................................................................................................ 1
13 580035695 Chain (Drive Pump).............................................................................................. 1
14 315976070 Fitting ................................................................................................................... 1
14 052645200 O-Ring ............................................................................................................. 1
15 580046769 O-Ring.................................................................................................................. 4
16 580074888 Snubber................................................................................................................ 2
17 954514907 Pin ........................................................................................................................ 4
18 580046282 Sprocket (Driven) ................................................................................................. 1
19 640088904 Ball Bearing.......................................................................................................... 1
20 580045072 Sealing Ring......................................................................................................... 1
21 449001302 Capscrew ............................................................................................................. 4
22 449022013 Lockwasher .......................................................................................................... 8
23 580046287 Stator Assembly ................................................................................................... 1
23 580035701 Bushing............................................................................................................ 1
24 580056463 O-Ring.................................................................................................................. 1
25 580074163 Carrier .................................................................................................................. 1
26 449001010 Capscrew ............................................................................................................. 4
27 580074161 Transmission Housing (Dry Brake)....................................................................... 1
27 580074164 Transmission Housing (Wet Brake) ...................................................................... 1
28 580076927 Clutch Pack Assembly (Input/Forward) (☞ P17700) .......................................... 1
29 580076926 Clutch Pack Assembly (Counter/Reverse) (☞ P17701) ..................................... 1
30 580045064 Bearing................................................................................................................. 1
31 580046273 Oil Seal (Torque Converter) ................................................................................. 1
32 500025905 Ball Bearing.......................................................................................................... 1
33 520042831 Adhesive .............................................................................................................. AR
34 064570300 Snap Ring ............................................................................................................ 1
35 580035708 Nut........................................................................................................................ 1
36 580074887 Spacer.................................................................................................................. 1
37 580074165 Output Gear ......................................................................................................... 1
38 449001160 Capscrew ............................................................................................................. 4
39 449022018 Lockwasher .......................................................................................................... 8
40 580074894 Shield (Lower) ...................................................................................................... 1
41 505967598 Magnet ................................................................................................................. 1
42 580074893 Shield (Upper) ...................................................................................................... 1

7-35
P17699 10-06

TRANSMISSION
(SINGLE SPEED, WET AND DRY BRAKE) (SHEET 2 OF 2)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

43 580074892 Baffle .................................................................................................................... 1


44 580074162 Torque Converter Housing ................................................................................... 1
45 580036023 Sensor (Coolant Temperature) ............................................................................. 1
46 810646400 Plug ...................................................................................................................... 1
46 052645800 O-Ring ............................................................................................................. 1
47 580046280 Spring (Suction) ................................................................................................... 1
48 580074890 Screen (Suction) .................................................................................................. 1
49 580046277 Cover Plate (Torque Converter Housing) ............................................................. 1
50 449001412 Capscrew ............................................................................................................. 4
51 932201916 Capscrew ............................................................................................................. 4
52 449022016 Lockwasher .......................................................................................................... 6
53 580047296 Charge Pump (Dry Brake).................................................................................... 1
53 580047297 Charge Pump (Wet Brake) ................................................................................... 1
54 580047765 Gasket.................................................................................................................. 1
55 449001078 Capscrew ............................................................................................................. 2
56 580056465 Fitting ................................................................................................................... 1
57 580070353 Dipstick................................................................................................................. 1
58 580073345 Breather Assembly ............................................................................................... 1
580079000 Bracket (Harness (Not Illustrated) ........................................................................ 1
500390901 Fitting (Not Illustrated).......................................................................................... 1
052645500 O-Ring ............................................................................................................. 1

FOOTNOTES:
a This spring is found inside 1612918 for wet brake transmissions

7-36
NOTES

7-37
P17700 10-06

FORWARD CLUTCH
(SINGLE SPEED TRANSMISSION)
(PENDING PER ECN 10402574⇒)

FORWARD CLUT CHSINGLE SPEED TR ANSMISSIONPENDING PER ECN 10402574⇒

7-38
P17700 10-06

FORWARD CLUTCH
(SINGLE SPEED TRANSMISSION)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

580076927 Clutch Pack Assembly (Input/Forward)...................................................................... 1


1 .. . . . Ring Seal.............................................................................................................. 3
2 580055213 Bearing................................................................................................................. 2
3 580055208 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Ring Seal.............................................................................................................. 1
5 .. . . . Ring Seal.............................................................................................................. 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 .. . . . O-Ring.................................................................................................................. 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 2
19 580060757 Clutch Gear .......................................................................................................... 1
20 580055202 Snap Ring ............................................................................................................ 1
21 015125800 Ball Bearing.......................................................................................................... 1

580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1


580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15)...................................................... 1

7-39
P17701 10-06

REVERSE CLUTCH
(SINGLE SPEED TRANSMISSION)
(PENDING PER ECN 10402574⇒)

REVERSE CL UTCHSINGLE SPEED TRANSMISSIONPENDING PER ECN 10402574⇒

7-40
P17701 10-06

REVERSE CLUTCH
(SINGLE SPEED TRANSMISSION)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

580076926 Clutch Pack Assembly (Counter/Reverse)................................................................. 1


1 .. . . . Seal ...................................................................................................................... 2
2 580055213 Bearing................................................................................................................. 2
3 580055211 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 .. . . . O-Ring.................................................................................................................. 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 1
19 580055202 Snap Ring ............................................................................................................ 1
20 580060757 Clutch Gear .......................................................................................................... 1
21 015125800 Ball Bearing.......................................................................................................... 1

580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1


580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 15)...................................................... 1

7-41
P16330 03-05

TRANSMISSION
(DUAL SPEED) (SHEET 1 0F 2)
(⇒PENDING PER ECN 10402574)

TRANSMISSIONDUAL SPEEDSHEET 1 0F 2⇒PENDING PER ECN 10402574

7-42
P16330 03-05

TRANSMISSION
(DUAL SPEED) (SHEET 1 0F 2)
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

a 580056464 Transmission Assembly ............................................................................................. 1


b 580067850 Transmission Assembly (Dual Speed) ....................................................................... 1
1 449001050 Capscrew ............................................................................................................. 11
2 449021001 Washer ................................................................................................................. 12
3 580066311 Control Valve (☞ P16323) .................................................................................. 1
4 580055553 Gasket (Control Valve) ......................................................................................... 1
5 514454800 Fitting ................................................................................................................... 1
5 052645400 O-Ring ............................................................................................................. 1
6 580070467 Housing (Transmission)........................................................................................ 1
7 505967551 Fitting ................................................................................................................... 7
7 052645300 O-Ring ............................................................................................................. 7
8 580046274 Oil Seal................................................................................................................. 1
9 580047842 Yoke (27 Tooth) .................................................................................................... 1
10 580011108 Stato Seal Washer ............................................................................................... 1
11 016110000 Washer ................................................................................................................. 1
12 015026600 Lockwasher .......................................................................................................... 1
13 203153200 Capscrew ............................................................................................................. 1
14 580046279 Screen (Suction) .................................................................................................. 1
15 580046280 Spring (Suction Screen) ....................................................................................... 1
16 580056465 Fitting ................................................................................................................... 1
16 052645400 O-Ring ............................................................................................................. 1
17 580071135 Clutch Pack Assembly (Reverse) (☞ P16327) ................................................... 1
18 580071136 Clutch Pack Assembly (Forward-High) (☞ P16325) ........................................... 1
19 580056272 Speed Sensor (Output Speed)............................................................................. 1
20 449001412 Capscrew ............................................................................................................. 2
21 449022018 Lockwasher .......................................................................................................... 2
22 580045059 Speed Sensor (Input Speed)................................................................................ 1
23 580058926 Gear (Output) ....................................................................................................... 1
24 505974549 Capscrew ............................................................................................................. 16
25 449022013 Lockwasher .......................................................................................................... 23
26 580047786 Housing (Front Cover) .......................................................................................... 1
27 580047841 Gasket (Cover To Transmission Housing) ............................................................ 1
28 449001010 Capscrew ............................................................................................................. 3
29 505967598 Magnet ................................................................................................................. 1
30 640088905 Bearing (Charge Pump) ....................................................................................... 1
31 064570600 Snap Ring ............................................................................................................ 1
32 580047839 Nut........................................................................................................................ 1
33 580035709 Spacer.................................................................................................................. 1
34 580057859 Gear (Idler)........................................................................................................... 1
35 950409907 Ball Bearing.......................................................................................................... 1
36 201928200 Ball Bearing.......................................................................................................... 1
37 954514907 Pin ........................................................................................................................ 4
38 580047201 Snubber................................................................................................................ 2
39 580046820 O-Ring.................................................................................................................. 1
40 810528500 Fitting ................................................................................................................... 1
40 052645700 O-Ring ............................................................................................................. 1
41 580050042 Pin ........................................................................................................................ 4
42 580066585 Compression Spring (Regulator).......................................................................... 1
43 580066583 Spool (Regulator) ................................................................................................. 1
44 580046769 O-Ring.................................................................................................................. 1

7-43
P16330 03-05

TRANSMISSION
(DUAL SPEED) (SHEET 1 0F 2)
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

45 580057899 Shield ................................................................................................................... 1


46 580047714 Capscrew ............................................................................................................. 1
47 520044814 Trim ...................................................................................................................... 2
580051806 Baffle (Not Illustrated) .......................................................................................... 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes

7-44
NOTES

7-45
P16331 03-05

TRANSMISSION
(DUAL SPEED) (SHEET 2 OF 2)
(⇒PENDING PER ECN 10402574)

TRANSMISSIONDUAL SPEEDSHEET 2 OF 2⇒PENDING PER ECN 10402574

7-46
P16331 03-05

TRANSMISSION
(DUAL SPEED) (SHEET 2 OF 2)
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

a 580056464 Transmission Assembly ............................................................................................. 1


b 580067850 Transmission Assembly (Dual Speed) ....................................................................... 1
1 580046276 Housing (Torque Convertor) ................................................................................. 1
2 580046273 Oil Seal (Torque Converter) ................................................................................. 1
3 640088904 Ball Bearing.......................................................................................................... 1
4 580059631 O-Ring.................................................................................................................. 1
5 580045062 Sprocket ............................................................................................................... 1
6 580045064 Bearing................................................................................................................. 1
7 580045072 Sealing Ring......................................................................................................... 1
8 449001302 Capscrew ............................................................................................................. 4
9 580047772 Stator Assembly ................................................................................................... 1
9 580035701 Bushing............................................................................................................ 1
10 580056463 O-Ring.................................................................................................................. 1
11 580060752 Clutch Pack Assembly (Input/Forward-Low) (☞ P16326) .................................. 1
12 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
13 580036023 Sensor (Coolant Temperature) ............................................................................. 1
14 449022018 Lockwasher .......................................................................................................... 2
15 449001412 Capscrew ............................................................................................................. 2
16 580046277 Cover Plate (Torque Convertor Housing) ............................................................. 1
17 810646400 Plug ...................................................................................................................... 1
17 052645800 O-Ring ............................................................................................................. 1
18 201928200 Ball Bearing.......................................................................................................... 1
19 580047840 Sprocket (Driven) ................................................................................................. 1
20 580035695 Chain (Drive Pump).............................................................................................. 1
21 500505908 Bearing................................................................................................................. 1
22 580047765 Gasket (Charge Pump) ........................................................................................ 1
23 a 580047297 Charge Pump (27.0 CC/REV) .............................................................................. 1
23 580069995 O-Ring ............................................................................................................. 1
23 b 580055560 Charge Pump (32.4 CC/REV Without Boost)....................................................... 1
23 b 580060416 Charge Pump (32.4 CC/REV With Boost)............................................................ 1
24 449022016 Lockwasher .......................................................................................................... 7
25 932201916 Capscrew ............................................................................................................. 4
26 580055552 Cover.................................................................................................................... 1
27 580051848 Tube (Dipstick) ..................................................................................................... 1
28 580035690 Dipstick................................................................................................................. 1
29 580023128 Hose..................................................................................................................... 1
30 580052736 Clamp................................................................................................................... 2
31 900003231 Clamp................................................................................................................... 1
32 449001013 Capscrew ............................................................................................................. 3
33 580051849 Tube ..................................................................................................................... 1
34 580019865 Fitting ................................................................................................................... 1
34 052645200 O-Ring ............................................................................................................. 1
35 580058668 Filter ..................................................................................................................... 1
36 580048738 Fitting ................................................................................................................... 1
37 449001024 Capscrew ............................................................................................................. 1

7-47
P16331 03-05

TRANSMISSION
(DUAL SPEED) (SHEET 2 OF 2)
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

38 449022017 Lockwasher .......................................................................................................... 1


39 449021010 Washer ................................................................................................................. 1

FOOTNOTES:
a Dry Brakes
b Wet Brakes

7-48
NOTES

7-49
P16325 03-05

FORWARD CLUTCH, HIGH


(DUAL SPEED TRANSMISSION)
(⇒PENDING PER ECN 10402574)

FORWARD CLUT CH, HIGHD UAL SPEED TRANSMISSION⇒PENDING PER ECN 10402574

7-50
P16325 03-05

FORWARD CLUTCH, HIGH


(DUAL SPEED TRANSMISSION)
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

580060754 Clutch Pack Assembly (Forward-High) ...................................................................... 1


1 .. . . . Seal ...................................................................................................................... 2
2 580040792 Bearing................................................................................................................. 1
3 580055192 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 580048161 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580042529 Pressure Plate (5.8 mm) ...................................................................................... 1
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
14 580056123 Pressure Plate (5.6 mm) ...................................................................................... 1
14 580056124 Pressure Plate (5.4 mm) ...................................................................................... 1
14 580056125 Pressure Plate (5.2 mm) ...................................................................................... 1
15 580055205 Back Plate ............................................................................................................ 1
16 .. . . . O-Ring.................................................................................................................. 1
17 580040787 Snap Ring ............................................................................................................ 1
18 580055216 Bearing................................................................................................................. 1
19 580055203 Snap Ring ............................................................................................................ 1
20 580055201 Spacer.................................................................................................................. 1
21 580060760 Clutch Gear .......................................................................................................... 1
22 015125800 Ball Bearing.......................................................................................................... 1
23 580055202 Snap Ring ............................................................................................................ 1

580060756 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 16) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 16)...................................................... 1

7-51
P16326 03-05

INPUT CLUTCH, LOW


(DUAL SPEED TRANSMISSION)
(⇒PENDING PER ECN 10402574)

INPUT CLUTCH, LOWDUAL SPEED TRANSMISSION⇒ PENDING PER ECN 10402574

7-52
P16326 03-05

INPUT CLUTCH, LOW


(DUAL SPEED TRANSMISSION)
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

580060752 Clutch Pack Assembly (Input/Forward-Low).............................................................. 1


1 .. . . . Seal ...................................................................................................................... 3
2 902232815 Bearing................................................................................................................. 1
3 580055209 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 580048161 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580042529 Pressure Plate (5.8 mm) ...................................................................................... 1
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
14 580056123 Pressure Plate (5.6 mm) ...................................................................................... 1
14 580056124 Pressure Plate (5.4 mm) ...................................................................................... 1
14 580056125 Pressure Plate (5.2 mm) ...................................................................................... 1
15 580055205 Back Plate ............................................................................................................ 1
16 .. . . . Ring...................................................................................................................... 1
17 580040787 Snap Ring ............................................................................................................ 1
18 580055216 Bearing................................................................................................................. 1
19 580055203 Snap Ring ............................................................................................................ 1
20 580055201 Spacer.................................................................................................................. 1
21 580060758 Clutch Gear .......................................................................................................... 1
22 015125800 Ball Bearing.......................................................................................................... 2
23 580055202 Snap Ring ............................................................................................................ 1

580060756 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 16) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 16)...................................................... 1

7-53
P16327 03-05

REVERSE CLUTCH
(DUAL SPEED TRANSMISSION)
(⇒PENDING PER ECN 10402574)

REVERSE CL UTCHDUAL SPEED TRANSMISSION⇒PEN DING PER ECN 10402574

7-54
P16327 03-05

REVERSE CLUTCH
(DUAL SPEED TRANSMISSION)
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

580060753 Clutch Pack Assembly (Counter/Reverse)................................................................. 1


1 .. . . . Seal ...................................................................................................................... 2
2 902232815 Bearing................................................................................................................. 2
3 580055192 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 580048161 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580042529 Pressure Plate (5.8 mm) ...................................................................................... 1
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
14 580056123 Pressure Plate (5.6 mm) ...................................................................................... 1
14 580056124 Pressure Plate (5.4 mm) ...................................................................................... 1
14 580056125 Pressure Plate (5.2 mm) ...................................................................................... 1
15 580055205 Back Plate ............................................................................................................ 1
16 .. . . . O-Ring.................................................................................................................. 1
17 580040787 Snap Ring ............................................................................................................ 1
18 580055216 Bearing................................................................................................................. 1
19 580055203 Snap Ring ............................................................................................................ 1
20 580055201 Spacer.................................................................................................................. 1
21 015125800 Ball Bearing.......................................................................................................... 2
22 580055202 Snap Ring ............................................................................................................ 1
23 580060759 Clutch Gear .......................................................................................................... 1

580060756 Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 16) ................................. 1
580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1
580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 16)...................................................... 1

7-55
P17702 10-06

TRANSMISSION
(DUAL SPEED, WET BRAKE) (SHEET 1 OF 2)
(PENDING PER ECN 10402574⇒)

TRANSMISSIONDUAL SPEED, WET BRAKESHEET 1 OF 2PENDING PER EC N 10402574⇒

7-56
P17702 10-06

TRANSMISSION
(DUAL SPEED, WET BRAKE) (SHEET 1 OF 2)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

580076918 Transmission Assembly ............................................................................................. 1


1 580047714 Capscrew ............................................................................................................. 1
2 580057899 Shield ................................................................................................................... 1
3 520044814 Trim ...................................................................................................................... 2
4 449001050 Capscrew ............................................................................................................. 11
5 449021001 Washer ................................................................................................................. 11
6 580066311 Control Valve (☞ P16323) .................................................................................. 1
7 580055553 Gasket.................................................................................................................. 1
8 .. . . . Plug ...................................................................................................................... 1
9 580051796 Transducer ........................................................................................................... 1
10 580043644 Fitting ................................................................................................................... 1
11 580046769 O-Ring.................................................................................................................. 4
12 580047841 Gasket.................................................................................................................. 1
13 580074220 Housing (Transmission)........................................................................................ 1
14 580045073 Proportional Valve ................................................................................................ 1
15 580009061 Capscrew ............................................................................................................. 2
16 514454800 Fitting ................................................................................................................... 1
16 052645400 O-Ring ............................................................................................................. 1
17 505967551 Fitting ................................................................................................................... 3
17 052645300 O-Ring ............................................................................................................. 1
18 201928200 Ball Bearing.......................................................................................................... 1
19 580046274 Oil Seal................................................................................................................. 1
20 580047842 Yoke...................................................................................................................... 1
21 580011108 Stato Seal Washer ............................................................................................... 1
22 016110000 Washer ................................................................................................................. 1
23 015026600 Lockwasher .......................................................................................................... 1
24 203153200 Capscrew ............................................................................................................. 1
25 505974549 Capscrew ............................................................................................................. 16
26 449022013 Lockwasher .......................................................................................................... 19
27 580046820 O-Ring.................................................................................................................. 1
28 580045059 Speed Sensor (Input Speed)................................................................................ 1
29 580056272 Speed Sensor (Output Speed)............................................................................. 1
30 449001412 Capscrew ............................................................................................................. 4
30 449022018 Lockwasher .......................................................................................................... 4
31 580076929 Clutch Pack Assembly (Forward-High) (☞ P17705) ........................................... 1
32 580076930 Clutch Pack Assembly (Reverse) (☞ P17706) ................................................... 1
33 950409907 Ball Bearing.......................................................................................................... 1
34 580057859 Gear (Idler)........................................................................................................... 1
35 580035709 Spacer.................................................................................................................. 1
36 580047839 Nut........................................................................................................................ 1
37 064570600 Snap Ring ............................................................................................................ 1
38 640088905 Bearing................................................................................................................. 1
39 580058926 Gear (Output) ....................................................................................................... 1
40 580050042 Pin ........................................................................................................................ 4
41 580070462 Housing (Front Cover) .......................................................................................... 1
42 580047841 Gasket.................................................................................................................. 1
43 580047201 Snubber................................................................................................................ 1
44 954514907 Pin ........................................................................................................................ 4
45 580070357 Cover (Pump Drive).............................................................................................. 1
46 201928200 Ball Bearing.......................................................................................................... 1

7-57
P17702 10-06

TRANSMISSION
(DUAL SPEED, WET BRAKE) (SHEET 1 OF 2)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

47 449001302 Capscrew ............................................................................................................. 4


48 900003259 Bolt ....................................................................................................................... 16
49 449022013 Lockwasher .......................................................................................................... 16
50 580046279 Screen.................................................................................................................. 1
51 580046280 Spring................................................................................................................... 1
52 580070353 Dipstick................................................................................................................. 1
53 580071521 Fitting ................................................................................................................... 1
53 052645400 O-Ring ............................................................................................................. 1
54 580073345 Breather Assembly ............................................................................................... 1
54 052645500 O-Ring ............................................................................................................. 1
55 580072999 Fitting ................................................................................................................... 1
56 810528500 Fitting ................................................................................................................... 1
56 052645700 O-Ring ............................................................................................................. 1
57 580066584 Compression Spring............................................................................................. 1
58 580066585 Compression Spring............................................................................................. 1
59 580066583 Spool .................................................................................................................... 1
60 052645800 O-Ring ............................................................................................................. 1
60 810646400 Plug ...................................................................................................................... 1

7-58
NOTES

7-59
P17703 10-06

TRANSMISSION
(DUAL SPEED, WET BRAKE) (SHEET 2 OF 2)
(PENDING PER ECN 10402574⇒)

TRANSMISSIONDUAL SPEED, WET BRAKESHEET 2 OF 2PENDING PER EC N 10402574⇒

7-60
P17703 10-06

TRANSMISSION
(DUAL SPEED, WET BRAKE) (SHEET 2 OF 2)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

580076917 Transmission Assembly ............................................................................................. 1


1 580070464 Housing (Torque Convertor) ................................................................................. 1
2 580035695 Chain (Drive Pump).............................................................................................. 1
3 500505908 Bearing................................................................................................................. 1
4 580047840 Sprocket (Driven) ................................................................................................. 1
5 201928200 Ball Bearing.......................................................................................................... 1
6 640088904 Ball Bearing.......................................................................................................... 1
7 580059631 O-Ring.................................................................................................................. 1
8 580045062 Sprocket (Driving) ................................................................................................ 1
9 580045064 Bearing................................................................................................................. 1
10 580047772 Stator Assembly ................................................................................................... 1
10 580035701 Bushing............................................................................................................ 1
11 580045072 Sealing Ring......................................................................................................... 1
12 449022013 Lockwasher .......................................................................................................... 4
13 449001302 Capscrew ............................................................................................................. 4
14 580056463 O-Ring.................................................................................................................. 1
15 580076928 Clutch Pack Assembly (Input/Forward-Low) (☞ P17704) .................................. 1
16 580070356 Baffle .................................................................................................................... 1
17 810646400 Plug ...................................................................................................................... 1
17 052645800 O-Ring ............................................................................................................. 1
18 580036023 Sensor (Coolant Temperature) ............................................................................. 1
19 580046273 Oil Seal (Torque Converter) ................................................................................. 1
20 580046277 Cover Plate (Torque Convertor Housing) ............................................................. 1
21 449001412 Capscrew ............................................................................................................. 2
22 449022018 Lockwasher .......................................................................................................... 2
23 449022016 Lockwasher .......................................................................................................... 6
24 932201916 Capscrew ............................................................................................................. 4
25 580047297 Charge Pump ....................................................................................................... 1
25 580069995 O-Ring ............................................................................................................. 1
26 580047765 Gasket (Charge Pump) ........................................................................................ 1
27 580055552 Cover (Converter Housing) .................................................................................. 1
28 449022017 Lockwasher .......................................................................................................... 1
29 449001024 Capscrew ............................................................................................................. 1
30 505967551 Fitting ................................................................................................................... 1
31 449001013 Capscrew ............................................................................................................. 2
32 449021010 Washer ................................................................................................................. 1
33 580058668 Filter ..................................................................................................................... 1
34 580048738 Fitting ................................................................................................................... 1
35 580046769 O-Ring.................................................................................................................. 2
36 580046281 Gasket (Torque Converter Housing to Cover) ...................................................... 1
37 505974549 Capscrew ............................................................................................................. 16
38 449022013 Lockwasher .......................................................................................................... 16

7-61
P17704 10-06

FORWARD CLUTCH, LOW


(DUAL SPEED TRANSMISSION) (WET BRAKE)
(PENDING PER ECN 10402574⇒)

FORWARD CLUT CH, LOWDUAL SPEED TRANSMISSIONWET BRAKEPENDING PER ECN 10402574⇒

7-62
P17704 10-06

FORWARD CLUTCH, LOW


(DUAL SPEED TRANSMISSION) (WET BRAKE)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

580076928 Clutch Pack Assembly (Input/Forward-Low).............................................................. 1


1 .. . . . Seal ...................................................................................................................... 3
2 015125800 Ball Bearing.......................................................................................................... 3
3 580078586 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 580055205 Back Plate ............................................................................................................ 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 1
19 .. . . . Seal ...................................................................................................................... 1
20 580060757 Clutch Gear .......................................................................................................... 1
21 580055202 Snap Ring ............................................................................................................ 1

580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1


580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)...................................................... 1

7-63
P17706 10-06

REVERSE CLUTCH
(DUAL SPEED TRANSMISSION) (WET BRAKE)
(PENDING PER ECN 10402574⇒)

REVERSE CL UTCHDUAL SPEED TRANSMISSIONWET BRAKEPENDING PER ECN 10402574⇒

7-64
P17706 10-06

REVERSE CLUTCH
(DUAL SPEED TRANSMISSION) (WET BRAKE)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

580076930 Clutch Pack Assembly (Reverse) .............................................................................. 1


1 .. . . . Seal ...................................................................................................................... 3
2 015125800 Ball Bearing.......................................................................................................... 3
3 580078588 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 580055205 Back Plate ............................................................................................................ 1
16 .. . . . Seal ...................................................................................................................... 1
17 580040787 Snap Ring ............................................................................................................ 1
18 580055216 Bearing................................................................................................................. 1
19 580055203 Snap Ring ............................................................................................................ 1
20 580055202 Snap Ring ............................................................................................................ 1
21 580060759 Clutch Gear .......................................................................................................... 1

580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1


580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5)............................................................ 1

7-65
P17705 10-06

FORWARD CLUTCH, HIGH


(DUAL SPEED TRANSMISSION) (WET BRAKE)
(PENDING PER ECN 10402574⇒)

FORWARD CLUT CH, HIGHDUAL SPEED TRANSMISSIONWET BRAKEPENDING PER ECN 10402574⇒

7-66
P17705 10-06

FORWARD CLUTCH, HIGH


(DUAL SPEED TRANSMISSION) (WET BRAKE)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

580076929 Clutch Pack Assembly (Forward-High) ...................................................................... 1


1 .. . . . Seal ...................................................................................................................... 2
2 580078589 Bearing................................................................................................................. 2
3 580078588 Gear and Shaft Assembly .................................................................................... 1
4 .. . . . Seal ...................................................................................................................... 1
5 .. . . . Seal ...................................................................................................................... 1
6 524259220 Piston ................................................................................................................... 1
7 580055204 Spring................................................................................................................... 1
8 580055193 Spring................................................................................................................... 1
9 580055195 Spring Guide ........................................................................................................ 1
10 580055196 Snap Ring ............................................................................................................ 1
11 .. . . . Conical Plate ........................................................................................................ 1
12 .. . . . Friction Plate ........................................................................................................ 5
13 .. . . . Separator Plate .................................................................................................... 4
14 580040786 Pressure Plate (6.0 mm) ...................................................................................... 1
15 580055205 Back Plate ............................................................................................................ 1
16 580040787 Snap Ring ............................................................................................................ 1
17 580055216 Bearing................................................................................................................. 1
18 580055203 Snap Ring ............................................................................................................ 1
19 .. . . . Seal ...................................................................................................................... 1
20 580060760 Clutch Gear .......................................................................................................... 1
21 015125800 Ball Bearing.......................................................................................................... 1
22 580055202 Snap Ring ............................................................................................................ 1

580042533 Clutch Pack Plates Kit (Includes Items 11-13)........................................................... 1


580060755 Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)...................................................... 1

7-67
P16323 03-05

CONTROL VALVE
(TRANSMISSION)

CONTROL VALVETRANSMISSION

7-68
P16323 03-05

CONTROL VALVE
(TRANSMISSION)

ITEM PART NO. DESCRIPTION QTY

580066744 Control Valve (Single Speed) .................................................................................... 1


580066311 Control Valve (Dual Speed) ....................................................................................... 1
1 .. . . . Body ..................................................................................................................... 1
2 580051796 Transducer ........................................................................................................... 2
3 580043644 Fitting ................................................................................................................... 2
3 056363300 O-Ring ............................................................................................................. 2
4 580045073 Proportional Valve ................................................................................................ 2
5 580009061 Capscrew ............................................................................................................. 6
6 580059639 Spring (Return) .................................................................................................... 1
7 580059638 Spool (Cut-Off) ..................................................................................................... 1
8 580059637 Spool (Stop) ......................................................................................................... 1
9 514454800 Fitting ................................................................................................................... 3
9 052645400 O-Ring ............................................................................................................. 3
10 580037013 Solenoid Valve...................................................................................................... 1
11 580066842 Spool (Torque Convertor Regulator) .................................................................... 1
12 580056466 Spring (Torque Convertor Regulator) ................................................................... 1
13 580043203 Spool (Torque Convertor Regulator) .................................................................... 1
14 580035731 Spring (Torque Convertor Regulator) ................................................................... 1
15 580056467 Clip ....................................................................................................................... 1
16 449022016 Lockwasher .......................................................................................................... 1
17 449001013 Capscrew ............................................................................................................. 1

7-69
NOTES

7-70
SECTION 8

8 DRIVE AXLE

8 DRIVE AXLE
CONTENTS

SECTION 8
DRIVE AXLE

DESCRIPTION PAGE

AXLE HOUSING
WET BRAKE..................................................................................................................................................... 8-4
BEVEL GEAR
WET BRAKE..................................................................................................................................................... 8-6
DIFFERENTIAL
WET BRAKE..................................................................................................................................................... 8-8
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE..................................................................................................................................................... 8-2
DRIVE AXLE ASSEMBLY
DRY BRAKE ................................................................................................................................................... 8-16
DRIVE TIRE AND WHEEL
PNEUMATIC RADIAL ..................................................................................................................................... 8-20
SINGLE........................................................................................................................................................... 8-22
WIDE TREAD ................................................................................................................................................. 8-24
DUAL DRIVE WHEELS AND TIRES.................................................................................................................. 8-26
PARK BRAKE
WET BRAKE................................................................................................................................................... 8-10
WET BRAKES .................................................................................................................................................... 8-12
WHEEL HUB
WET BRAKE................................................................................................................................................... 8-14

8-1
P16338 03-05

DRIVE AXLE AND ATTACHING PARTS


(WET BRAKE)

DRIVE AXLE AND ATTACHING PARTSWET BRAKE

8-2
P16338 03-05

DRIVE AXLE AND ATTACHING PARTS


(WET BRAKE)

KEY:
A: Single Wheel
B: Dual Wheel

QTY
ITEM PART NO. DESCRIPTION A B
1 580043182 Drive Axle (14.52 Overall Ratio) ........................................................................ 1 1
1 580043181 Drive Axle (17.82 Overall Ratio) ........................................................................ 1 1
1 580052304 Drive Axle (12.79 Overall Ratio) ........................................................................ 1 1
2 940102912 Washer .......................................................................................................... 4 4
3 580056479 Capscrew ...................................................................................................... 4 4
4 580063026 Drive Shaft Assembly .................................................................................... 1 1
4 580051814 U-Joint ...................................................................................................... 2 2
4 580066203 Yoke .......................................................................................................... 1 1
5 580046528 Stud............................................................................................................... .. 12
6 580056740 Valve Stem Extension ................................................................................... .. 2
7 931013907 Capscrew ...................................................................................................... 8 8
8 580063944 Wheel Nut ..................................................................................................... 6 12
9 580046451 Capscrew ...................................................................................................... 3 3
10 580054727 Plate .............................................................................................................. 1 1
11 580057819 Bracket .......................................................................................................... 1 1
12 580047714 Capscrew ...................................................................................................... 2 2
13 580067536 Hub Assembly ............................................................................................... .. 2
13 580046527 Hub ........................................................................................................... .. 1
13 580039078 Bolt............................................................................................................ .. 6
14 580058451 Bracket .......................................................................................................... .. 2
15 449015002 Nut................................................................................................................. .. 2
16 449022018 Lockwasher ................................................................................................... .. 2

8-3
P16458 07-05

AXLE HOUSING
(WET BRAKE)

AXLE HOUSINGWET BRAKE

8-4
P16458 07-05

AXLE HOUSING
(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

580043182 Drive Axle (14.52 Overall Ratio) ................................................................................ 1


580043181 Drive Axle (17.82 Overall Ratio) ................................................................................ 1
580052304 Drive Axle (12.79 Overall Ratio) ................................................................................ 1
1 580059129 Trumpet Arm (LH) ................................................................................................ 1
2 580059130 Plug ...................................................................................................................... 1
3 580059131 O-Ring.................................................................................................................. 5
4 580059132 Plug ...................................................................................................................... 5
5 580059133 Pin ........................................................................................................................ 2
6 580059134 Washer ................................................................................................................. 1
7 580059135 Plug ...................................................................................................................... 1
8 580059137 Plug ...................................................................................................................... 1
9 580048196 Breather ............................................................................................................... 2
10 580059138 O-Ring.................................................................................................................. 1
11 580048195 Breather ............................................................................................................... 1
12 580059139 Center Section ..................................................................................................... 1
13 580059148 Bolt ....................................................................................................................... 2
14 580059141 O-Ring.................................................................................................................. 1
15 580059147 Bolt ....................................................................................................................... 30
16 580059145 Bearing Support ................................................................................................... 1
17 580059145 Bearing Support ................................................................................................... 1
18 580059146 O-Ring.................................................................................................................. 1
19 580059149 Bolt ....................................................................................................................... 2
20 580059150 Plug ...................................................................................................................... 1
21 580059151 Plug ...................................................................................................................... 3
22 580059152 Nut........................................................................................................................ 1
23 580059153 Plate (Locking) ..................................................................................................... 1
24 580059154 Bolt ....................................................................................................................... 1
25 580059155 Seal Ring.............................................................................................................. 1

8-5
P16459 07-05

BEVEL GEAR
(WET BRAKE)

BEVEL GEAR WET BRAKE

8-6
P16459 07-05

BEVEL GEAR
(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

580043182 Drive Axle (14.52 Overall Ratio) ................................................................................ 1


580043181 Drive Axle (17.82 Overall Ratio) ................................................................................ 1
580052304 Drive Axle (12.79 Overall Ratio) ................................................................................ 1
1 580059324 Bevel Gear Kit (14.52 Overall Ratio) .................................................................... 1
1 580059157 Bevel Gear Kit (17.82 Overall Ratio) .................................................................... 1
1 580059322 Bevel Gear Kit (12.79 Overall Ratio) .................................................................... 1
2 580059158 Washer............................................................................................................. 2
3 580059159 Spacer ............................................................................................................. 1
4 580059160 Washer............................................................................................................. 1
5 580059161 Nut ................................................................................................................... 1
6 580059162 Shim (2.0 mm)...................................................................................................... AR
6 580059163 Shim (2.1 mm)...................................................................................................... AR
6 580059164 Shim (2.2 mm)...................................................................................................... AR
6 580059165 Shim (2.3 mm)...................................................................................................... AR
6 580059166 Shim (2.4 mm)...................................................................................................... AR
6 580059167 Shim (2.5 mm)...................................................................................................... AR
6 580059168 Shim (2.6 mm)...................................................................................................... AR
6 580059169 Shim (2.7 mm)...................................................................................................... AR
6 580059170 Shim (2.8 mm)...................................................................................................... AR
7 580059171 Bearing................................................................................................................. 1
8 580059172 Bearing................................................................................................................. 1
9 580059173 Seal Ring.............................................................................................................. 1
10 580059174 Flange (Input)....................................................................................................... 1

8-7
P16460 07-05

DIFFERENTIAL
(WET BRAKE)

DIFFERENT IALWET BRAKE

8-8
P16460 07-05

DIFFERENTIAL
(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

580043182 Drive Axle (14.52 Overall Ratio) ................................................................................ 1


580043181 Drive Axle (17.82 Overall Ratio) ................................................................................ 1
580052304 Drive Axle (12.79 Overall Ratio) ................................................................................ 1
1 580059175 Seal Ring.............................................................................................................. 1
2 580059176 Seal Ring.............................................................................................................. 1
3 580066655 Spacer.................................................................................................................. 1
4 580059177 Shim (0.5 mm)...................................................................................................... AR
4 580059178 Shim (0.3 mm)...................................................................................................... AR
4 580059179 Shim (0.1 mm)...................................................................................................... AR
4 580059180 Shim (0.05 mm).................................................................................................... AR
5 580048238 Bearing................................................................................................................. 2
6 580059181 Housing ................................................................................................................ 1
7 580059182 Bolt ....................................................................................................................... 12
8 580059183 Pin ........................................................................................................................ 1
9 580059184 Gear Set............................................................................................................... 1
10 580059185 Thrust Washer ................................................................................................. 2
11 580059186 Thrust Washer ................................................................................................. 2
12 580059187 Drive Shaft ....................................................................................................... 1
13 580059188 Dowel Pin......................................................................................................... 1

8-9
P16461 07-05

PARK BRAKE
(WET BRAKE)

PARK BRAKEWET BRAKE

ITEM PART NO. DESCRIPTION QTY

580043181 Drive Axle (17.82 Overall Ratio) ................................................................................ 1


580043182 Drive Axle (14.52 Overall Ratio) ................................................................................ 1
580052304 Drive Axle (12.79 Overall Ratio) ................................................................................ 1
1 580059189 Snap Ring ............................................................................................................ 1
2 580059190 Park Brake Lever.................................................................................................. 1
3 580059191 O-Ring.................................................................................................................. 1
4 580059192 Bolt ....................................................................................................................... 2
5 580059193 Flange .................................................................................................................. 1

8-10
P16461 07-05

PARK BRAKE
(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

6 580059194 O-Ring.................................................................................................................. 1
7 580059195 Actuation Shaft..................................................................................................... 1

8-11
P16462 07-05

WET BRAKES

WET BRAKES

8-12
P16462 07-05

WET BRAKES

ITEM PART NO. DESCRIPTION QTY

580043181 Drive Axle (17.82 Overall Ratio) ................................................................................ 1


580043182 Drive Axle (14.52 Overall Ratio) ................................................................................ 1
580052304 Drive Axle (12.79 Overall Ratio) ................................................................................ 1
1 580066653 Pin ........................................................................................................................ 3
2 580066654 Drive Plate............................................................................................................ 1
3 580059196 Pin ........................................................................................................................ 3
4 580066648 Brake .................................................................................................................... 1
5 580066651 Hub (Spline) ......................................................................................................... 1
6 580066652 Snap Ring ............................................................................................................ 2
7 580059198 Piston ................................................................................................................... 1
8 580059199 O-Ring.................................................................................................................. 1
9 580066649 O-Ring.................................................................................................................. 1
10 580059202 O-Ring.................................................................................................................. 2
11 580059203 Pin ........................................................................................................................ 2
12 580066650 Kit-Self Adjust....................................................................................................... 1

8-13
P16463 07-05

WHEEL HUB
(WET BRAKE)

WHEEL HUBWET BRAKE

8-14
P16463 07-05

WHEEL HUB
(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

580043181 Drive Axle (17.82 Overall Ratio) ................................................................................ 1


580043182 Drive Axle (14.52 Overall Ratio) ................................................................................ 1
580052304 Drive Axle (12.79 Overall Ratio) ................................................................................ 1
1 580066640 Washer ................................................................................................................. 2
2 580066641 Thrust Washer...................................................................................................... 2
3 580066642 Ring Nut ............................................................................................................... 2
4 580066643 Plug ...................................................................................................................... 2
5 580059212 Wheel Hub ........................................................................................................... 2
6 580059213 Bolt Stud .......................................................................................................... 6
7 580066644 Seal Ring.............................................................................................................. 2
8 580059215 Bearing................................................................................................................. 4
9 580066645 Spacer.................................................................................................................. 2
10 580059217 Support ................................................................................................................ 2
11 580059218 Bolt ....................................................................................................................... 30
12 580059219 O-Ring.................................................................................................................. 2
13 580059220 Ring Gear............................................................................................................. 2
14 580059221 Planetary Carrier.................................................................................................. 2
15 580066646 Snap Ring ............................................................................................................ 6
16 580059223 Thrust Washer...................................................................................................... 12
17 580059224 Needle Bearing .................................................................................................... 276
18 580059226 Planetary Gear ..................................................................................................... 6
19 580059227 Spacer.................................................................................................................. 6
20 580059232 Axle Shaft (RH) .................................................................................................... 1
20 580059233 Axle Shaft (LH)..................................................................................................... 1
21 580066647 Washer ................................................................................................................. 2
22 580059235 Shaft..................................................................................................................... 6

8-15
P16339 03-05

DRIVE AXLE ASSEMBLY


(DRY BRAKE)

DRIVE AXLE ASSEMBLYDRY BRAK E

8-16
P16339 03-05

DRIVE AXLE ASSEMBLY


(DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

580049631 Drive Axle (2.17 Gear Ratio) (2.17 Gear Ratio)......................................................... 1


580049632 Drive Axle (2.48 Gear Ratio) (2.48 Gear Ratio)......................................................... 1
1 580032975 Cover (Pinion) ...................................................................................................... 1
2 449001415 Capscrew ............................................................................................................. 20
3 449022016 Lockwasher .......................................................................................................... 29
4 924234401 Nut........................................................................................................................ 1
5 580037836 Washer ................................................................................................................. 1
6 580032974 Housing (Drop Box).............................................................................................. 1
7 449001028 Capscrew ............................................................................................................. 9
8 580057863 Clamp................................................................................................................... 1
9 950513905 Roller Bearing ...................................................................................................... 1
10 580033880 Shim (0.19 in.)...................................................................................................... AR
10 580033876 Shim (0.004 in.).................................................................................................... AR
10 580033877 Shim (0.005 in.).................................................................................................... AR
10 580033878 Shim (0.007 in.).................................................................................................... AR
10 580033879 Shim (0.009 in.).................................................................................................... AR
11 580033313 Gear (2.17 Gear Ratio) ........................................................................................ 1
11 580032965 Gear (2.49 Gear Ratio) ........................................................................................ 1
12 906196100 Roller Bearing ...................................................................................................... 1
13 580034313 Shim (0.01 in.)...................................................................................................... AR
13 580052865 Shim (0.002 in.).................................................................................................... AR
13 580052864 Shim (0.0025 in.).................................................................................................. AR
13 580034310 Shim (0.003 in.).................................................................................................... AR
13 580052866 Shim (0.0035 in.).................................................................................................. AR
13 580034311 Shim (0.004 in.).................................................................................................... AR
13 580052867 Shim (0.0045 in.).................................................................................................. AR
13 580034312 Shim (0.005 in.).................................................................................................... AR
14 019930000 Fitting ................................................................................................................... 1
15 015630100 Breather ............................................................................................................... 1
16 580075200 Tee Fitting............................................................................................................. 1
16 580068404 Bracket ................................................................................................................. 1
17 580043340 Brake Line (LH) .................................................................................................... 1
18 580051337 Bolt ....................................................................................................................... 8
19 505967544 Pin ........................................................................................................................ 5
20 580032866 Plug ...................................................................................................................... 1
21 580050244 Cover (Center)...................................................................................................... 1
22 580049178 Differential ............................................................................................................ 1
23 580064596 Gear Set (Differential) .......................................................................................... 1
23 .. . . . Pinion (Differential) .......................................................................................... 4
23 .. . . . Side Gear (Differential) .................................................................................... 2
23 580051336 Washer Kit ....................................................................................................... 1
24 909932402 Roller Bearing ...................................................................................................... 2
25 a .. . . . Bearing Cap ......................................................................................................... 2
26 a 502565902 Capscrew ............................................................................................................. 4
27 a 502566903 Washer (Hardened).............................................................................................. 4
28 580038184 Retainer................................................................................................................ 2
29 504226268 Dowel Pin ............................................................................................................. 4
30 311323023 Capscrew ............................................................................................................. 14
31 502566903 Washer (Hardened).............................................................................................. 14
32 580050934 Housing (Center).................................................................................................. 1

8-17
P16339 03-05

DRIVE AXLE ASSEMBLY


(DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

33 504226268 Dowel Pin......................................................................................................... 4


34 921801917 O-Ring.................................................................................................................. 2
35 580056479 Capscrew ............................................................................................................. 4
36 502566902 Washer ................................................................................................................. 4
37 580040834 Hanger (RH)......................................................................................................... 1
37 580040833 Hanger (LH) ......................................................................................................... 1
38 580058963 Brake Assembly (LH) (☞ P16352) ..................................................................... 1
39 580059864 Brake Assembly (RH) (☞ P16352) ..................................................................... 1
40 505965551 Lock Bolt .............................................................................................................. 16
41 580043339 Brake Line (RH) ................................................................................................... 1
42 b 580039075 Hub Assembly ...................................................................................................... 2
42 c 580072979 Hub Assembly ...................................................................................................... 2
42 b 580039079 Hub .................................................................................................................. 1
42 c 580075324 Hub .................................................................................................................. 1
43 505967544 Pin.................................................................................................................... 2
44 580039078 Bolt................................................................................................................... 6
45 929261300 Oil Seal ............................................................................................................ 1
46 950517913 Roller Bearing (Tapered).................................................................................. 1
46 909932403 Roller Bearing (Radial) (Optional).................................................................... 1
47 920803300 Oil Seal ............................................................................................................ 1
48 449058034 Roller Bearing (Tapered).................................................................................. 1
48 909932404 Roller Bearing (Radial) (Optional).................................................................... 1
49 580032660 Washer (Wheel Bearing) ...................................................................................... 2
50 915144300 Bearing (Washer Lock)......................................................................................... 2
51 940800908 Locknut................................................................................................................. 2
52 501725901 Capscrew ............................................................................................................. 20
53 580040801 Axle Shaft............................................................................................................. 2
54 580063944 Wheel Nut ............................................................................................................ 12
55 580034889 Ball Bearing.......................................................................................................... 2
56 580033315 Drive Gear (2.17 Gear Ratio) ............................................................................... 1
56 580032968 Drive Gear (2.48 Gear Ratio) ............................................................................... 1
57 580034754 Oil Seal................................................................................................................. 1
58 580032973 Dust Cover ........................................................................................................... 1
59 580033339 Input Shaft............................................................................................................ 1
60 580045195 Drive Shaft Assembly ........................................................................................... 1
60 580051813 Coupling........................................................................................................... 1
60 580051814 U-Joint ............................................................................................................. 2
60 931013907 Capscrew ............................................................................................................. 8
61 502759901 Snap Ring ............................................................................................................ 1
62 505970549 Roller Bearing ...................................................................................................... 1
63 580032089 Support ................................................................................................................ 1

FOOTNOTES:
a Included With Center Housing
b ⇒ S/N B875B07309D
c S/N B875B07310D ⇒

8-18
NOTES

8-19
P16340 03-05

DRIVE TIRE AND WHEEL


(PNEUMATIC RADIAL)

DRIVE TIRE AND WHEELPNEUMATIC RADIAL

8-20
P16340 03-05

DRIVE TIRE AND WHEEL


(PNEUMATIC RADIAL)

KEY:
A: 7.00 R12 Pneumatic Radial (40-50VX)
B: 225/75 R15 Pneumatic Radial (40-70VX)

QTY
ITEM PART NO. DESCRIPTION A B

1 580014954 Tire Assembly (Michelin XZM)........................................................................... 2 ..


1 580014862 Tubeless Bead Seal ...................................................................................... 1 ..
1 505973583 Tire ................................................................................................................ 1 ..
1 580014987 Bead Seal Valve ............................................................................................ 1 ..
1 580014959 Tire Assembly.................................................................................................... .. 2
1 580011096 Tubeless Bead Seal ...................................................................................... .. 1
1 505973573 Tire (Michelin XZM)....................................................................................... .. 1
1 580014987 Bead Seal Valve ............................................................................................ .. 1
2 580051544 Wheel Assembly................................................................................................ 2 ..
2 580051542 Wheel Assembly (Wide Tread) .......................................................................... 2 ..
3 505970551 Side Ring....................................................................................................... 1 ..
4 580057315 Tapered Bead Seat Ring ............................................................................... 1 ..
5 505970589 Locking Ring ................................................................................................. 1 ..
6 580051543 Wheel Assembly................................................................................................ .. 2
6 580051541 Wheel Assembly (Wide Tread) .......................................................................... .. 2
7 505970554 Side Ring....................................................................................................... .. 1
8 580057316 Tapered Bead Seat Ring ............................................................................... .. 1
9 505971515 Locking Ring ................................................................................................. .. 1

8-21
P16341 03-05

DRIVE TIRE AND WHEEL


(SINGLE)

DRIVE TIRE AND WHEELSINGLE

KEY:
A: 7.00 X 12 14 (40-50VX)
B: 28 X 9 15 (40-70VX)

QTY
ITEM PART NO. DESCRIPTION A B

1 580043308 Tire (Trell) .......................................................................................................... 2 ..


1 580043315 Tire (Monarch) (Solid)........................................................................................ 2 ..
1 580043309 Tire (Trell) .......................................................................................................... .. 2
1 580043316 Tire (Monarch) (Solid)........................................................................................ .. 2
1 524238071 Tire (Bergougnan) ............................................................................................. 2 ..
1 524238073 Tire (Bergougnan) ............................................................................................. .. 2
1 580064618 Tire (Non-Marking) ............................................................................................ 2 ..
1 580064619 Tire (Non-Marking) ............................................................................................ .. 2
2 580051544 Wheel Assembly................................................................................................ 2 ..
2 580051543 Wheel Assembly................................................................................................ .. 2
2 a 580051541 Wheel Assembly................................................................................................ .. 2
3 505970551 Side Ring....................................................................................................... 1 ..
3 505970554 Side Ring....................................................................................................... .. 1
4 580057315 Tapered Bead Seat Ring ............................................................................... 1 ..
4 580057316 Tapered Bead Seat Ring ............................................................................... .. 1

8-22
P16341 03-05

DRIVE TIRE AND WHEEL


(SINGLE)

QTY
ITEM PART NO. DESCRIPTION A B

5 505970589 Locking Ring ................................................................................................. 1 ..


5 505971515 Locking Ring ................................................................................................. .. 1

FOOTNOTES:
a Use with Bergougnan Tire 28 x 9-15.

8-23
P16343 03-05

DRIVE TIRE AND WHEEL


(WIDE TREAD)

DRIVE TIRE AND WHEELWIDE T READ

KEY:
A: 7.00 x 12 14 (40-50VX)
B: 28 x 9-15 14 (40-70VX)

QTY
ITEM PART NO. DESCRIPTION A B
1 580043308 Tire (Trell) .......................................................................................................... 2 ..
1 580043315 Tire (Monarch) (Solid)........................................................................................ 2 ..
1 580043309 Tire (Trell) .......................................................................................................... .. 2
1 580043316 Tire (Monarch) (Solid)........................................................................................ .. 2
1 580064618 Tire .................................................................................................................... 2 ..
1 580064619 Tire .................................................................................................................... .. 2
2 580051542 Wheel Assembly................................................................................................ 2 ..
2 580051541 Wheel Assembly................................................................................................ .. 2
3 580057315 Tapered Bead Seat Ring ............................................................................... 1 ..
3 580057316 Tapered Bead Seat Ring ............................................................................... .. 1
4 505970551 Side Ring....................................................................................................... 1 ..
4 505970554 Side Ring....................................................................................................... .. 1
5 505970589 Locking Ring ................................................................................................. 1 ..
5 505971515 Locking Ring ................................................................................................. .. 1

8-24
NOTES

8-25
P16343 03-05

DUAL DRIVE WHEELS AND TIRES

DUAL DRIVE WHEELS AND TIRES

8-26
P16343 03-05

DUAL DRIVE WHEELS AND TIRES

ITEM PART NO. DESCRIPTION QTY

1 580043315 Tire (Monarch) ........................................................................................................... 4


1 580043308 Tire (Trell) .................................................................................................................. 4
1 580064618 Tire (Non-Marking) .................................................................................................... 4
2 580058459 Wheel ........................................................................................................................ 4
2 505970589 Locking Ring ........................................................................................................ 1
2 580057315 Tapered Bead Seat Ring ...................................................................................... 1
2 505970551 Side Ring.............................................................................................................. 1
3 580067536 Hub Assembly ........................................................................................................... 2
3 580039078 Bolt ....................................................................................................................... 6
3 580067535 Hub....................................................................................................................... 1
4 580046528 Stud ........................................................................................................................... 12
5 580063944 Wheel Nut.................................................................................................................. 12
6 580056740 Valve Stem Extension................................................................................................ 2
7 580058451 Bracket ...................................................................................................................... 2
8 449015002 Nut ............................................................................................................................. 2
9 449022018 Lockwasher ............................................................................................................... 2

8-27
NOTES

8-28
SECTION 9

9 STEERING SYSTEM

9 STEERING SYSTEM
CONTENTS

SECTION 9
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE ..................................................................................................................................................... 9-10


STEER CYLINDER ............................................................................................................................................ 9-12
STEER TIRES AND WHEELS
40-50VX .......................................................................................................................................................... 9-14
40-70VX .......................................................................................................................................................... 9-16
STEERING COLUMN AND ATTACHING PARTS................................................................................................. 9-2
STEERING COLUMN ASSEMBLY....................................................................................................................... 9-4
STEERING CONTROL UNIT ............................................................................................................................... 9-8
STEERING LINES................................................................................................................................................ 9-6

9-1
P16348 03-05

STEERING COLUMN AND ATTACHING PARTS

STEERING COLUMN AND ATTACHING PARTS

9-2
P16348 03-05

STEERING COLUMN AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580032011 Capscrew................................................................................................................... 4
2 b 580056480 Horn Button ............................................................................................................... 1
3 580046399 Steering Wheel (Without Spinner) ............................................................................. 1
3 580045338 Steering Wheel (With Spinner) .................................................................................. 1
4 580058078 Spinner Knob ....................................................................................................... 1
5 c 580043171 Steering Column Assembly (Gasoline and LPG) (☞ P16349) ................................ 1
5 d 580075220 Steering Column Assembly (Gasoline and LPG) (☞ P16349) ................................ 1
5 c 580064704 Steering Column Assembly (Diesel) (☞ P16349) .................................................... 1
5 d 580075216 Steering Column Assembly (Diesel) (☞ P16349) .................................................... 1
6 a 580064736 Isolator....................................................................................................................... 8
7 a 580064805 Spacer ....................................................................................................................... 4

FOOTNOTES:
a For Vehicles With Diesel Engines Only
b Service with Horn Replacement Kit 524276062
c ⇒ D/B 02/2007
d D/B 02/2007 ⇒

9-3
P16349 03-05

STEERING COLUMN ASSEMBLY

STEERING COLUMN A SSEMBLY

9-4
P16349 03-05

STEERING COLUMN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

a 580043171 Steering Column Assembly (Gasoline and LPG) ...................................................... 1


b 580075220 Steering Column Assembly (Gasoline and LPG) ...................................................... 1
a 580064704 Steering Column Assembly (Diesel).......................................................................... 1
b 580075216 Steering Column Assembly (Diesel).......................................................................... 1
1 580049808 Support Kit ........................................................................................................... 1
1 b 580078691 Support Kit (Diesel) .............................................................................................. 1
2 .. . . . Support ............................................................................................................ 1
3 .. . . . Spacer ............................................................................................................. 4
4 .. . . . Joint ................................................................................................................. 1
5 .. . . . Nut ................................................................................................................... 2
6 .. . . . Washer............................................................................................................. 2
7 .. . . . Screw ............................................................................................................... 2
8 a 580049809 Shaft Kit (Upper) .................................................................................................. 1
9 b 580078690 Shaft Kit (Upper)........................................................................................................ 1
9 .. . . . Shaft Assembly (Upper)................................................................................... 1
10 .. . . . Housing Assembly ........................................................................................... 1
11 580049810 Nut Kit .................................................................................................................. 1
12 .. . . . Nut ................................................................................................................... 2
13 580049811 Shaft Kit (Lower) .................................................................................................. 1
14 .. . . . Shaft Assembly (Lower) ................................................................................... 1
15 .. . . . Pin.................................................................................................................... 1
16 580049812 Contact Kit............................................................................................................ 1
17 .. . . . Contact Assembly (Horn)................................................................................. 1
18 .. . . . Screw ............................................................................................................... 4
19 .. . . . Fastener ........................................................................................................... 1
20 .. . . . Connector ........................................................................................................ 1
21 580049806 Pivot Kit (Lower) ................................................................................................... 1
22 .. . . . Bolt (Pivot) ....................................................................................................... 2
23 .. . . . Bushing............................................................................................................ 2
24 .. . . . Nut ................................................................................................................... 2
25 580049807 Gas Spring Kit ...................................................................................................... 1
26 .. . . . Gas Spring....................................................................................................... 1
27 .. . . . Pin.................................................................................................................... 1
28 .. . . . Pin.................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 02/2007
b D/B 02/2007 ⇒

9-5
P16351 03-05

STEERING LINES

STEERING LINES

9-6
P16351 03-05

STEERING LINES

ITEM PART NO. DESCRIPTION QTY

1 580054844 Hose (GP/GLP/GDP040-60VX)................................................................................. 1


1 580054843 Hose (GP/GLP/GDP070VX)...................................................................................... 1
2 580055010 Hose (GP/GLP/GDP040-60VX)................................................................................. 1
2 580055009 Hose (GP/GLP/GDP070VX)...................................................................................... 1
3 580039349 Fitting......................................................................................................................... 1
3 504155200 O-Ring.................................................................................................................. 1
3 052645300 O-Ring.................................................................................................................. 1
4 580019810 Fitting......................................................................................................................... 1
4 504155200 O-Ring.................................................................................................................. 1
4 052645300 O-Ring.................................................................................................................. 1
5 580019865 Fitting......................................................................................................................... 2
5 504155200 O-Ring.................................................................................................................. 2
5 580039385 O-Ring.................................................................................................................. 2
6 580045558 Clamp ........................................................................................................................ 6
7 580026621 Clip Nut...................................................................................................................... 6
8 580047714 Capscrew................................................................................................................... 6

9-7
P16350 03-05

STEERING CONTROL UNIT

STEERIN G CONTROL UNIT

9-8
P16350 03-05

STEERING CONTROL UNIT

ITEM PART NO. DESCRIPTION QTY

580043151 Steering Control Unit (40-60VX)................................................................................ 1


580043152 Steering Control Unit (70VX) ..................................................................................... 1
1 .. . . . Dust Seal.............................................................................................................. 1
2 .. . . . Housing ................................................................................................................ 1
3 .. . . . Relief Valve .......................................................................................................... 1
4 .. . . . Bushing ................................................................................................................ 1
5 .. . . . Check Ball ............................................................................................................ 1
6 .. . . . Check Ball ............................................................................................................ 1
7 .. . . . Seat...................................................................................................................... 1
8 .. . . . O-Ring.................................................................................................................. 1
9 .. . . . Bearing Set .......................................................................................................... 1
10 .. . . . Ring...................................................................................................................... 1
11 .. . . . Spool .................................................................................................................... 1
12 .. . . . Pin ........................................................................................................................ 1
13 .. . . . Sleeve .................................................................................................................. 1
14 .. . . . Spring Set ............................................................................................................ 1
15 .. . . . Shaft..................................................................................................................... 1
16 .. . . . O-Ring.................................................................................................................. 3
17 .. . . . Plate ..................................................................................................................... 1
18 .. . . . Gear Set............................................................................................................... 1
19 .. . . . Gear Ring............................................................................................................. 1
20 .. . . . Cover.................................................................................................................... 1
21 .. . . . Washer ................................................................................................................. 7
22 .. . . . Special Screw ...................................................................................................... 2
23 .. . . . Capscrew ............................................................................................................. 5
24 .. . . . Priority Valve Plug ................................................................................................ 1
25 .. . . . Diagnostic Plug (Supply Pressure) ...................................................................... 1
26 .. . . . Cap....................................................................................................................... 1
27 .. . . . System Relief Valve ............................................................................................. 1
28 .. . . . O-Ring ............................................................................................................. 1
29 .. . . . Back-Up Ring................................................................................................... 1
30 .. . . . O-Ring ............................................................................................................. 1
31 .. . . . Cartridge .......................................................................................................... 1
32 .. . . . Seat ................................................................................................................. 1
33 .. . . . Spring .............................................................................................................. 1
34 .. . . . Plug.................................................................................................................. 1
35 .. . . . Anti-Tamper Ring ............................................................................................. 1
36 .. . . . Snap Ring ........................................................................................................ 1
37 580056021 Steering Control Unit Bolt Kit..................................................................................... 1

580054569 Seal Kit (Includes Items 1, 8, 16, 21, 28-30, 34) ....................................................... 1

9-9
P16344 03-05

STEER AXLE

STEER AXLE

9-10
P16344 03-05

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

1 580035563 Mount ........................................................................................................................ 2


2 580002046 Mount ........................................................................................................................ 2
3 580063945 Steer Axle Frame....................................................................................................... 1
4 505965530 Steer Cylinder Assembly (☞ P16345) ..................................................................... 1
5 311323023 Capscrew................................................................................................................... 8
6 015918200 Snap Ring.................................................................................................................. 8
7 505972590 Washer ...................................................................................................................... 8
8 580052360 Pin ............................................................................................................................. 4
9 505972565 Bushing ..................................................................................................................... 4
10 505972530 Tie Rod ...................................................................................................................... 2
11 015418400 Cotter Pin .................................................................................................................. 2
12 505971513 Nut ............................................................................................................................. 2
13 505971590 Sleeve........................................................................................................................ 2
14 505970544 Oil Seal ...................................................................................................................... 2
15 059695500 Bearing Cup .............................................................................................................. 4
16 059695600 Bearing Cone ............................................................................................................ 4
17 504224217 Wear Sleeve .............................................................................................................. 2
18 504224218 Oil Seal ...................................................................................................................... 2
19 065744300 Bearing Cup .............................................................................................................. 2
20 055076600 Bearing Cone ............................................................................................................ 2
21 580063946 Hub ............................................................................................................................ 2
22 505971507 Bearing Cup .............................................................................................................. 2
23 520044815 Nut ............................................................................................................................. 2
24 504227283 Hub Cap .................................................................................................................... 2
25 015418600 Cotter Pin .................................................................................................................. 2
26 505971516 Bearing Cone ............................................................................................................ 2
27 580033391 Wheel Nut.................................................................................................................. 12
28 580061342 Bolt ............................................................................................................................ 12
29 505971533 Spindle (LH)............................................................................................................... 1
30 505971579 Spindle (RH) .............................................................................................................. 1
31 015631500 Lube Fitting................................................................................................................ 6
32 505971512 Seal ........................................................................................................................... 2
33 505971538 Spacer ....................................................................................................................... 2
34 505971521 King Pin ..................................................................................................................... 2
35 505969551 Pin ............................................................................................................................. 2
36 505969521 O-Ring ....................................................................................................................... 2
37 502565903 Capscrew................................................................................................................... 4
38 449021010 Washer ...................................................................................................................... 8
39 909882405 Locknut ...................................................................................................................... 4
40 580048175 Plate .......................................................................................................................... 2

9-11
P16345 03-05

STEER CYLINDER

STEER CYLINDER

9-12
P16345 03-05

STEER CYLINDER

ITEM PART NO. DESCRIPTION QTY

580052514 Steer Cylinder Assembly ........................................................................................... 1


1 505975505 Piston and Rod Assembly .................................................................................... 1
2 524214603 Rod Wiper ............................................................................................................ 2
3 580052511 Rod Seal .............................................................................................................. 2
4 580049321 End Cap ............................................................................................................... 1
5 504232259 O-Ring.................................................................................................................. 2
6 502011903 Back-Up Ring ....................................................................................................... 2
7 501802909 O-Ring.................................................................................................................. 2
8 505975513 Shell ..................................................................................................................... 1
9 504305702 Piston Seal ........................................................................................................... 1

580052512 Seal Kit (Includes Items 2-3, 5-7, 9) .......................................................................... 1

9-13
P16346 03-05

STEER TIRES AND WHEELS


(40-50VX)

STEER T IRES AND WHEELS40-50VX

9-14
P16346 03-05

STEER TIRES AND WHEELS


(40-50VX)

KEY:
A: 6.00 x 9.00 Solid Pneumatic
B: 6.00 x 9 Radial
C: 6.00 x 9-12 PR

QTY
ITEM PART NO. DESCRIPTION A B C

1 580043307 Tire ......................................................................................................... 2 .. ..


1 580043314 Tire ......................................................................................................... .. .. 2
1 580043313 Tire ......................................................................................................... 2 .. ..
1 580064620 Tire (Non-Marking) ................................................................................. 2 .. ..
1 580014961 Tire Assembly......................................................................................... .. 2 ..
1 505973582 Tire (Michelin XZM)............................................................................ .. 2 ..
1 580011094 Tubeless Bead Seal ........................................................................... .. 1 ..
1 580014986 Valve................................................................................................... .. 1 ..
2 580051549 Wheel Assembly..................................................................................... 2 2 ..
3 580057314 Tapered Bead Seat Ring .................................................................... 1 1 ..
4 505970599 Side Ring............................................................................................ 1 1 ..
5 505970598 Locking Ring ...................................................................................... 1 1 ..
6 580076562 Wheel Assembly..................................................................................... .. .. 2
6 .. . . . Outer Wheel ....................................................................................... .. .. 1
7 505971656 Label (Warning).................................................................................. .. .. 2
8 .. . . . Inner Wheel........................................................................................ .. .. 1
9 906268100 Wheel Stud ............................................................................................. .. .. 12
10 449022017 Lockwasher ............................................................................................ .. .. 12
11 580064978 Nut .......................................................................................................... .. .. 12

9-15
P16347 03-05

STEER TIRES AND WHEELS


(40-70VX)

STEER T IRES AND WHEELS40-70VX

9-16
P16347 03-05

STEER TIRES AND WHEELS


(40-70VX)

KEY:
A: 6.50 x 10 Solid Pneumatic
B: 6.50 R10 Radial
C: 6.50 x 10-12 Two Piece Wheel

QTY
ITEM PART NO. DESCRIPTION A B C

1 580041530 Tire ......................................................................................................... 2 .. ..


1 580041529 Tire ......................................................................................................... 2 .. ..
1 580064621 Tire (Non-Marking) ................................................................................. 2 .. ..
1 580043014 Tire ......................................................................................................... .. .. 2
1 580014957 Tire Assembly......................................................................................... .. 2 ..
1 580011095 Tubeless Bead Seal ........................................................................... .. 1 ..
1 505973533 Tire (Michelin XZM)............................................................................ .. 1 ..
1 580014987 Bead Seal Valve ................................................................................. .. 1 ..
2 580047732 Wheel ..................................................................................................... 2 2 ..
3 580054921 Side Ring............................................................................................ 1 1 ..
4 580054922 Tapered Bead Seal Ring .................................................................... 1 1 ..
5 580010438 Locking Ring ...................................................................................... 1 1 ..
6 580076563 Wheel Assembly..................................................................................... .. .. 2
6 .. . . . Outer Wheel ....................................................................................... .. .. 2
7 505971656 Label (Warning).................................................................................. .. .. 2
8 .. . . . Inner Wheel........................................................................................ .. .. 2
8 505971656 Label (Warning).................................................................................. .. .. 2
9 906646100 Wheel Stud......................................................................................... .. .. 12
10 449022041 Lockwasher ........................................................................................ .. .. 12
11 449015011 Nut...................................................................................................... .. .. 12

9-17
NOTES

9-18
SECTION 10

10 BRAKE SYST EM

10 BRAKE SYSTEM
CONTENTS

SECTION 10
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
DRY BRAKE ................................................................................................................................................. 10-14
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL
WET BRAKE
PENDING PER ECN 10402574⇒......................................................................................................... 10-20
⇒PENDING PER ECN 10402574......................................................................................................... 10-18
BRAKE LINKAGE
DUAL PEDAL
DRY BRAKE.............................................................................................................................................. 10-12
WET BRAKE ............................................................................................................................................... 10-8
SINGLE PEDAL
DRY BRAKE................................................................................................................................................ 10-6
WET BRAKE ............................................................................................................................................... 10-2
PARK BRAKE ASSEMBLY ............................................................................................................................... 10-16

10-1
P16356 03-05

BRAKE LINKAGE
(SINGLE PEDAL) (WET BRAKE)

BRAKE LINKAGESINGLE PEDALWET BRAKE

10-2
P16356 03-05

BRAKE LINKAGE
(SINGLE PEDAL) (WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580056625 Bracket ...................................................................................................................... 1
3 580047034 Capscrew................................................................................................................... 2
4 580044785 Sensor ....................................................................................................................... 1
5 580058269 Capscrew................................................................................................................... 2
6 580026812 Clip ............................................................................................................................ 1
7 580050676 Clip ............................................................................................................................ 1
8 580074278 Bracket ...................................................................................................................... 1
9 580037180 Capscrew................................................................................................................... 1
10 580047919 Nut (Flange)............................................................................................................... 1
11 580047714 Capscrew................................................................................................................... 6
12 580030975 Capscrew (Button Head) ........................................................................................... 1
13 922627300 Bracket ...................................................................................................................... 1
14 580076790 Reservoir ................................................................................................................... 1
14 934404300 Tank and Switch ................................................................................................... 1
14 580077298 Diaphragm............................................................................................................ 1
14 580077299 Cap....................................................................................................................... 1
15 580049011 Capscrew................................................................................................................... 1
16 580060576 Bracket ...................................................................................................................... 1
17 580075102 Pedal Assembly ......................................................................................................... 1
18 580057831 Bushing ..................................................................................................................... 2
19 580052279 Spring (RH) ............................................................................................................... 1
20 502056906 Clamp ........................................................................................................................ 4
20 a 511405800 Clamp (Worm Screw) ................................................................................................ 4
21 580042842 Base (Clamp)............................................................................................................. 1
22 580042794 Clamp (Swivel) .......................................................................................................... 1
23 580056815 Capscrew................................................................................................................... 2
24 580076897 Hose (Upper Brake Feed).......................................................................................... 1
25 580047742 Bumper ...................................................................................................................... 1
26 449015014 Nut ............................................................................................................................. 1
27 580040128 Bolt ............................................................................................................................ 1
28 b 580053610 Master Cylinder ......................................................................................................... 1
28 580060995 Repair Kit (Major) ................................................................................................. 1
28 c 580080176 Master Cylinder ......................................................................................................... 1
29 580059254 Transducer................................................................................................................. 1
30 580056624 Pin (Rod End) ............................................................................................................ 1
31 580000868 Cotter Pin .................................................................................................................. 1
32 580044860 Insert ......................................................................................................................... 2
33 580049231 Capscrew................................................................................................................... 4
34 580052931 Rubber Pad ............................................................................................................... 1
35 580067840 Hose (Lower Brake Feed).......................................................................................... 1
36 580076769 Manifold ..................................................................................................................... 1
37 810528500 Fitting......................................................................................................................... 1
37 052645700 O-Ring ............................................................................................................. 1
38 580077615 Fitting......................................................................................................................... 1
38 056363300 O-Ring.................................................................................................................. 1
39 580077616 Fitting......................................................................................................................... 1

10-3
P16356 03-05

BRAKE LINKAGE
(SINGLE PEDAL) (WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

39 056363300 O-Ring.................................................................................................................. 1
40 580000242 Hose .......................................................................................................................... 1

FOOTNOTES:
a Optional
b ⇒ PENDING PER ECN 10413728
c PENDING PER ECN 10413728 ⇒

10-4
NOTES

10-5
P16356 03-05

BRAKE LINKAGE
(SINGLE PEDAL) (DRY BRAKE)

BRAKE LINKAGESINGLE PEDALDRY BRAKE

10-6
P16356 03-05

BRAKE LINKAGE
(SINGLE PEDAL) (DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580056627 Hose (Inching Sensor)............................................................................................... 1
3 580047034 Capscrew................................................................................................................... 2
4 580044785 Sensor ....................................................................................................................... 1
5 580058269 Capscrew................................................................................................................... 2
6 580026812 Clip ............................................................................................................................ 1
7 580050676 Clip ............................................................................................................................ 1
8 580052924 Bracket ...................................................................................................................... 1
9 580037180 Capscrew................................................................................................................... 1
10 580047919 Nut (Flange)............................................................................................................... 1
11 580047714 Capscrew................................................................................................................... 6
12 580030975 Capscrew (Button Head) ........................................................................................... 1
13 922627300 Bracket ...................................................................................................................... 1
14 934403300 Reservoir ................................................................................................................... 1
14 922100300 Cap....................................................................................................................... 1
14 934404300 Tank and Switch ................................................................................................... 1
14 922102300 Packing................................................................................................................. 1
15 580047714 Capscrew................................................................................................................... 4
15 580039640 Hose (Brake) ............................................................................................................. 1
16 580057831 Bushing ..................................................................................................................... 2
17 580052279 Spring (RH) ............................................................................................................... 1
18 580039908 Clamp ........................................................................................................................ 2
19 580042842 Base (Clamp)............................................................................................................. 1
20 580042794 Clamp (Swivel) .......................................................................................................... 1
21 580056815 Capscrew................................................................................................................... 2
22 580056627 Hose (Brake Feed) .................................................................................................... 1
23 580047742 Bumper ...................................................................................................................... 1
24 449015014 Nut ............................................................................................................................. 1
25 580040128 Bolt ............................................................................................................................ 1
26 580059254 Transducer................................................................................................................. 1
27 580049229 Capscrew................................................................................................................... 2
28 580056624 Pin (Rod End) ............................................................................................................ 1
29 580000868 Cotter Pin .................................................................................................................. 1
30 580044860 Insert ......................................................................................................................... 2
31 580042963 Lock Nut .................................................................................................................... 2
32 580052931 Rubber Pad ............................................................................................................... 1
33 580040436 Master Cylinder ......................................................................................................... 1
33 580052376 Push Rod ............................................................................................................. 1
33 901846818 Yoke...................................................................................................................... 1
33 580052377 Nut........................................................................................................................ 2
33 580052378 Fitting ................................................................................................................... 1
33 580052379 Gasket.................................................................................................................. 1
33 580055806 Repair Kit ............................................................................................................. 1
34 580052347 Crank ......................................................................................................................... 1

10-7
P16355 03-05

BRAKE LINKAGE
(DUAL PEDAL) (WET BRAKE)

BRAKE LINKAGEDUAL PEDALWET BRAKE

10-8
P16355 03-05

BRAKE LINKAGE
(DUAL PEDAL) (WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580056625 Bracket ...................................................................................................................... 1
3 580047034 Capscrew................................................................................................................... 2
4 580044785 Sensor ....................................................................................................................... 1
5 580036662 Capscrew................................................................................................................... 2
6 580026812 Clip (Connector) ........................................................................................................ 1
7 580056815 Capscrew................................................................................................................... 2
8 580050676 Clip (Key Hole)........................................................................................................... 1
9 580074278 Bracket ...................................................................................................................... 1
10 580047742 Bumper ...................................................................................................................... 1
11 580059254 Transducer................................................................................................................. 1
12 580037180 Capscrew................................................................................................................... 1
13 580047919 Nut (Flange)............................................................................................................... 1
14 580047714 Capscrew................................................................................................................... 6
15 580030975 Capscrew (Button Head) ........................................................................................... 1
16 922627300 Bracket ...................................................................................................................... 1
17 580076790 Reservoir ................................................................................................................... 1
17 934404300 Tank and Switch ................................................................................................... 1
17 580077298 Diaphragm............................................................................................................ 1
17 580077299 Cap....................................................................................................................... 1
18 312850042 Strap Clamp............................................................................................................... 1
19 580077316 Label (Brake Fluid Warning) ...................................................................................... 1
20 580042794 Clamp (Swivel) .......................................................................................................... 1
21 580042842 Base (Clamp)............................................................................................................. 1
22 580040128 Bolt ............................................................................................................................ 1
23 580054489 Crank ......................................................................................................................... 1
24 580039908 Clamp ........................................................................................................................ 2
25 014979500 Woodruff Key ............................................................................................................. 1
26 015915100 Snap Ring.................................................................................................................. 1
27 a 580053610 Master Cylinder ......................................................................................................... 1
27 580060995 Repair Kit (Major) ................................................................................................. 1
27 b 580080176 Master Cylinder ......................................................................................................... 1
28 580057831 Bushing ..................................................................................................................... 2
29 580052280 Spring (RH) ............................................................................................................... 1
30 580052281 Spring (LH) ................................................................................................................ 1
31 520037811 Bushing ..................................................................................................................... 2
32 580076897 Hose (Upper Brake Feed).......................................................................................... 1
33 449015014 Nut ............................................................................................................................. 1
34 580052353 Brake Pedal (RH)....................................................................................................... 1
35 580052933 Pad ............................................................................................................................ 2
36 580074515 Brake Pedal (LH) ....................................................................................................... 1
37 580056624 Pin (Rod End) ............................................................................................................ 1
38 580000868 Cotter Pin .................................................................................................................. 1
39 580044860 Insert ......................................................................................................................... 2
40 580060575 Hose (Brake) ............................................................................................................. 1
41 580049231 Capscrew................................................................................................................... 4
42 580067840 Hose (Lower Brake Feed).......................................................................................... 1
43 580076769 Manifold ..................................................................................................................... 1
44 580077616 Fitting......................................................................................................................... 1
44 056363300 O-Ring.................................................................................................................. 1

10-9
P16355 03-05

BRAKE LINKAGE
(DUAL PEDAL) (WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

45 580052736 Clamp ........................................................................................................................ 2


46 580077615 Fitting......................................................................................................................... 1
46 056363300 O-Ring.................................................................................................................. 1
47 580049011 Capscrew................................................................................................................... 1
48 580060576 Bracket ...................................................................................................................... 1
49 810528500 Fitting......................................................................................................................... 1
49 052645700 O-Ring.................................................................................................................. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10413728
b PENDING PER ECN 10413728 ⇒

10-10
NOTES

10-11
P16354 03-05

BRAKE LINKAGE
(DUAL PEDAL) (DRY BRAKE)

BRAKE LINKAGEDUAL PEDALDRY BRAKE

10-12
P16354 03-05

BRAKE LINKAGE
(DUAL PEDAL) (DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 449015112 Nut ............................................................................................................................. 2


2 580056627 Hose (Inching Sensor)............................................................................................... 1
3 580047034 Capscrew................................................................................................................... 2
4 580044785 Sensor ....................................................................................................................... 1
5 580058269 Capscrew................................................................................................................... 2
6 580026812 Clip (Connector) ........................................................................................................ 1
7 580056815 Capscrew................................................................................................................... 2
8 580050676 Clip (Key Hole)........................................................................................................... 1
9 580052924 Bracket ...................................................................................................................... 1
10 580047742 Bumper ...................................................................................................................... 1
11 580059254 Transducer................................................................................................................. 1
12 580037180 Capscrew................................................................................................................... 1
13 580047919 Nut (Flange)............................................................................................................... 1
14 580047714 Capscrew................................................................................................................... 6
15 580030975 Capscrew (Button Head) ........................................................................................... 1
16 922627300 Bracket ...................................................................................................................... 1
17 934403300 Reservoir ................................................................................................................... 1
17 922100300 Cap....................................................................................................................... 1
17 934404300 Tank and Switch ................................................................................................... 1
17 922102300 Packing................................................................................................................. 1
18 580042794 Clamp (Swivel) .......................................................................................................... 1
19 580042842 Base (Clamp)............................................................................................................. 1
20 580040128 Bolt ............................................................................................................................ 1
21 580052351 Crank ......................................................................................................................... 1
22 580039908 Clamp ........................................................................................................................ 2
23 014979500 Woodruff Key ............................................................................................................. 1
24 015915100 Snap Ring.................................................................................................................. 1
25 580039640 Hose (Brake) ............................................................................................................. 1
26 580057831 Bushing ..................................................................................................................... 2
27 580052280 Spring (RH) ............................................................................................................... 1
28 580052281 Spring (LH) ................................................................................................................ 1
29 520037811 Bushing ..................................................................................................................... 2
30 580056627 Hose (Brake Feed) .................................................................................................... 1
31 449015014 Nut ............................................................................................................................. 1
32 580052353 Brake Pedal (RH)....................................................................................................... 1
33 580052933 Pad ............................................................................................................................ 2
34 580052349 Brake Pedal (LH) ....................................................................................................... 1
35 580056624 Pin (Rod End) ............................................................................................................ 1
36 580000868 Cotter Pin .................................................................................................................. 1
37 580044860 Insert ......................................................................................................................... 2
38 580042963 Lock Nut .................................................................................................................... 2
39 580049229 Capscrew................................................................................................................... 2
40 580040436 Master Cylinder ......................................................................................................... 1
40 580052376 Push Rod ............................................................................................................. 1
40 901846818 Yoke...................................................................................................................... 1
40 580052377 Nut........................................................................................................................ 2
40 580052379 Gasket.................................................................................................................. 1
40 580052378 Fitting ................................................................................................................... 1
40 580055806 Repair Kit ............................................................................................................. 1

10-13
P16352 03-05

BRAKE ASSEMBLY
(DRY BRAKE)

BRAKE ASSEMBLYDRY BRAKE

10-14
P16352 03-05

BRAKE ASSEMBLY
(DRY BRAKE)

KEY:
A: RH
B: LH

QTY
ITEM PART NO. DESCRIPTION A B
580059864 Brake Assembly (With Cable and Dust Shield) ................................................. 1 ..
580058963 Brake Assembly (With Cable and Dust Shield) ................................................. .. 1
580064517 Brake Assembly (Without Cable) .................................................................. 1 ..
580064516 Brake Assembly (Without Cable) .................................................................. .. 1
1 580064519 Backing Plate ............................................................................................ 1 ..
1 580064518 Backing Plate ............................................................................................ .. 1
2 580051320 Wheel Cylinder Assembly ......................................................................... 1 1
2 505963578 Repair Kit.............................................................................................. 1 1
3 900488834 Bleeder Screw ...................................................................................... 1 1
4 900488835 Bleeder Cap.......................................................................................... 1 1
5 900488827 Cover ........................................................................................................ 1 1
6 580051323 Bolt............................................................................................................ 2 2
7 900955809 Guide ........................................................................................................ 1 1
8 900488822 Strut .......................................................................................................... 1 ..
8 900488821 Strut .......................................................................................................... .. 1
9 900488804 Spring ....................................................................................................... 1 1
10 .. . . . Spring ....................................................................................................... 1 1
11 .. . . . Nut ............................................................................................................ 1 1
12 580051333 Shoe and Lining Kit................................................................................... 1 ..
12 580051332 Shoe and Lining Kit................................................................................... .. 1
13 .. . . . Pin............................................................................................................. 1 1
14 901202806 Sheave...................................................................................................... 1 1
15 901202808 Washer...................................................................................................... 1 1
16 .. . . . Cable and Spring Assembly...................................................................... 1 1
17 524138931 Lever ......................................................................................................... 1 ..
17 524138930 Lever ......................................................................................................... .. 1
18 .. . . . Spring ....................................................................................................... 1 1
19 900955827 Spring ....................................................................................................... 1 1
20 580062999 Adjuster..................................................................................................... 1 ..
20 580062998 Adjuster..................................................................................................... .. 1
21 900955821 Pin............................................................................................................. 1 1
22 900750841 Cup ........................................................................................................... 1 1
23 .. . . . Spring ....................................................................................................... 1 1
24 900488824 Retainer .................................................................................................... 1 1
25 900488823 Washer...................................................................................................... 1 1
26 .. . . . Park Brake Lever ...................................................................................... 1 1
27 580051325 Cable......................................................................................................... 1 ..
27 580063000 Cable......................................................................................................... .. 1
28 900488826 Snap Ring ................................................................................................. 1 1

580051335 Spring Kit (Includes Item 10)......................................................................... 1 1


580051329 Auto Adjuster Kit (RH) (Includes Items 16-19) .............................................. 1 ..
580051330 Park Brake Kit (LH) (Includes Items 8-9, 16-19, 24-26) ................................ .. 1
580051331 Park Brake Kit (RH) (Includes Items 8-9, 24-26)........................................... 1 ..
580051334 Shoe Hold Down Kit (Includes Items 21-23) ................................................. 1 1

10-15
P16358 03-05

PARK BRAKE ASSEMBLY

PARK BRAKE ASSEMBLY

10-16
P16358 03-05

PARK BRAKE ASSEMBLY

KEY:
A: Without Cab - Dry Brakes
B: With Cab - Dry Brakes
C: Without Cab - Wet Brakes
D: With Cab - Wet Brakes

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580043144 Park Brake Assembly .................................................................. 1 .. .. ..


1 580044580 Park Brake Assembly .................................................................. .. 1 .. ..
1 580046233 Park Brake Assembly .................................................................. .. .. 1 ..
1 580046234 Park Brake Assembly .................................................................. .. .. .. 1
2 580044785 Sensor..................................................................................... 1 1 1 1
3 580026812 Clip .......................................................................................... 1 1 1 1
4 580050676 Clip .......................................................................................... 1 1 1 1
5 940600906 Washer .................................................................................... 2 2 2 2
6 580047034 Capscrew ................................................................................ 2 2 2 2
7 580054847 Cable....................................................................................... .. .. 2 2
7 580063000 Cable (LH) ............................................................................... 1 1 .. ..
7 580051325 Cable (RH) .............................................................................. 1 1 .. ..
8 580037180 Capscrew..................................................................................... 4 4 4 4
520082818 Pin (Not Illustrated)...................................................................... .. .. 1 1
580063952 Cotter Pin (Not Illustrated) ........................................................... .. .. 1 1
580049231 Capscrew (Not Illustrated) ........................................................... .. .. .. 3

10-17
P16353 03-05

BRAKE COOLING SYSTEM


(SINGLE AND DUAL PEDAL) (WET BRAKE)
(⇒PENDING PER ECN 10402574)

BRAKE COOLING SYSTEMSINGLE AND DUAL PEDALWET BRAKE⇒PENDING PER ECN 10402574

10-18
P16353 03-05

BRAKE COOLING SYSTEM


(SINGLE AND DUAL PEDAL) (WET BRAKE)
(⇒PENDING PER ECN 10402574)

ITEM PART NO. DESCRIPTION QTY

1 580039347 Fitting......................................................................................................................... 2
1 052645200 O-Ring.................................................................................................................. 2
1 504155200 O-Ring.................................................................................................................. 2
2 a 580066400 Hose .......................................................................................................................... 1
2 b 580079171 Hose .......................................................................................................................... 1
3 580055804 Fitting......................................................................................................................... 1
3 504155200 O-Ring.................................................................................................................. 1
3 052645300 O-Ring.................................................................................................................. 1
4 a 580067812 Hose .......................................................................................................................... 1
4 b 580079172 Hose .......................................................................................................................... 1
5 580066408 Clip ............................................................................................................................ 1
6 580067816 Tube........................................................................................................................... 1
7 580019810 Fitting......................................................................................................................... 1
7 504155200 O-Ring.................................................................................................................. 1
7 052645200 O-Ring.................................................................................................................. 1
8 057090400 Fitting......................................................................................................................... 3
8 052645500 O-Ring.................................................................................................................. 2
9 580039914 Clamp ........................................................................................................................ 4
10 580067817 Hose .......................................................................................................................... 1
11 059726400 Fitting......................................................................................................................... 2
11 052645200 O-Ring.................................................................................................................. 1
11 580063949 O-Ring.................................................................................................................. 1
12 580052736 Clamp ........................................................................................................................ 2
13 580067811 Hose .......................................................................................................................... 1
14 580054838 Hose .......................................................................................................................... 1
15 056943800 Fitting......................................................................................................................... 2
15 052645500 O-Ring.................................................................................................................. 2
16 580063949 O-Ring ....................................................................................................................... 1
17 315976070 Fitting......................................................................................................................... 1
18 052645200 O-Ring.................................................................................................................. 1
19 580067851 Manifold ..................................................................................................................... 1
19 580068591 O-Ring.................................................................................................................. 1
19 524148345 Plug ...................................................................................................................... 1
19 580033400 O-Ring ............................................................................................................. 1
19 580067863 Check Valve ......................................................................................................... 1
19 580033397 Seal Kit ............................................................................................................ 1
20 580044861 Insert ......................................................................................................................... 1
21 580047714 Capscrew................................................................................................................... 2
22 580058790 Bracket ...................................................................................................................... 1
23 580019860 Fitting......................................................................................................................... 2
23 056363300 O-Ring.................................................................................................................. 2
23 580039385 O-Ring.................................................................................................................. 2
24 580067840 Hose .......................................................................................................................... 1
25 580030969 Capscrew................................................................................................................... 2
26 580075851 Fitting......................................................................................................................... 1
26 052645700 O-Ring.................................................................................................................. 1

FOOTNOTES:
a ⇒ PENDING PER ECN 10402574
b PENDING PER ECN 10402574 ⇒

10-19
P17841 11-06

BRAKE COOLING SYSTEM


(SINGLE AND DUAL PEDAL) (WET BRAKE)
(PENDING PER ECN 10402574⇒)

BRAKE COOLING SYSTEMSINGLE AND DUAL PEDALWET BRAKEPENDING PER ECN 10402574⇒

10-20
P17841 11-06

BRAKE COOLING SYSTEM


(SINGLE AND DUAL PEDAL) (WET BRAKE)
(PENDING PER ECN 10402574⇒)

ITEM PART NO. DESCRIPTION QTY

1 580039347 Fitting......................................................................................................................... 2
1 052645200 O-Ring.................................................................................................................. 2
1 504155200 O-Ring.................................................................................................................. 2
2 580079171 Hose .......................................................................................................................... 1
3 580055804 Fitting......................................................................................................................... 2
3 504155200 O-Ring.................................................................................................................. 1
3 052645300 O-Ring.................................................................................................................. 1
4 580079172 Hose .......................................................................................................................... 1
5 057090400 Fitting......................................................................................................................... 3
5 052645500 O-Ring.................................................................................................................. 2
6 580039914 Clamp ........................................................................................................................ 4
7 580067817 Hose .......................................................................................................................... 1
8 059726400 Fitting......................................................................................................................... 2
8 052645200 O-Ring.................................................................................................................. 1
8 580063949 O-Ring.................................................................................................................. 1
9 580052736 Clamp ........................................................................................................................ 2
10 580067811 Hose .......................................................................................................................... 1
11 580054838 Hose .......................................................................................................................... 1
12 580063949 O-Ring ....................................................................................................................... 1
13 056943800 Fitting......................................................................................................................... 2
13 052645500 O-Ring.................................................................................................................. 2
14 315976070 Fitting......................................................................................................................... 1
15 052645200 O-Ring.................................................................................................................. 1
15 580067863 Check Valve ......................................................................................................... 1
16 580067851 Manifold ..................................................................................................................... 1
16 580068591 O-Ring.................................................................................................................. 1
16 524148345 Plug ...................................................................................................................... 1
16 580033400 O-Ring ............................................................................................................. 1
16 580033397 Seal Kit ............................................................................................................ 1
17 580030969 Capscrew................................................................................................................... 2
18 580019860 Fitting......................................................................................................................... 2
18 056363300 O-Ring.................................................................................................................. 2
18 580039385 O-Ring.................................................................................................................. 2
19 580067840 Hose .......................................................................................................................... 1
20 580044861 Insert ......................................................................................................................... 1
21 580047714 Capscrew................................................................................................................... 2
22 580058790 Bracket ...................................................................................................................... 1

10-21
NOTES

10-22
SECTION 11

11 HYDRAULIC SYSTEM

11 HYDRAULIC SYSTEM
CONTENTS

SECTION 11
HYDRAULIC SYSTEM

DESCRIPTION PAGE

AUXILIARY HYDRAULIC COOLER ................................................................................................................... 11-6


AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION............................................................................................................... 11-26
AUXILIARY ONE SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-28
AUXILIARY TWO SECTION
ELECTRONIC CONTROL
FOUR FUNCTION..................................................................................................................................... 11-30
CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-24
MANUAL CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-22
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL
LIFT AND LOWER .................................................................................................................................... 11-32
GEAR PUMP ...................................................................................................................................................... 11-8
HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS...................................................................................................................... 11-18
WITHOUT DETENTED LEVERS .............................................................................................................. 11-20
THREE FUNCTION
WITH DETENTED LEVERS...................................................................................................................... 11-14
WITHOUT DETENTED LEVERS .............................................................................................................. 11-16
HYDRAULIC FILTER ........................................................................................................................................ 11-10
HYDRAULIC HOSES
LIFT, TILT, AND AUXILIARY ......................................................................................................................... 11-12
HYDRAULIC SUPPLY AND RETURN................................................................................................................ 11-4
OUTLET SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-34
MANUAL CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-36
TILT CYLINDER AND MAST INSTALLATION .................................................................................................. 11-44
TILT CYLINDERS
40-50VX ........................................................................................................................................................ 11-46
60-70VX ........................................................................................................................................................ 11-48
TILT SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION............................................................................................................... 11-38
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION............................................................................................................... 11-40
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE

11-1
CONTENTS

DESCRIPTION PAGE

THREE AND FOUR FUNCTION............................................................................................................... 11-42

11-2
NOTES

11-3
P16372 03-05

HYDRAULIC SUPPLY AND RETURN

HYDRAULIC SUPPLY AND RETURN

11-4
P16372 03-05

HYDRAULIC SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY

1 a 580048993 Gear Pump (☞ P16365) .......................................................................................... 1


1 a 580048994 Gear Pump (☞ P16365) .......................................................................................... 1
1 b 580048990 Gear Pump (☞ P16365) .......................................................................................... 1
1 b 580048991 Gear Pump (☞ P16365) .......................................................................................... 1
1 c 580056481 Gear Pump (☞ P16365) .......................................................................................... 1
1 c 580056435 Gear Pump (☞ P16365) .......................................................................................... 1
2 580047714 Capscrew................................................................................................................... 3
3 580012987 Clip Nut...................................................................................................................... 2
4 580030969 Capscrew................................................................................................................... 2
5 580050641 Capscrew................................................................................................................... 2
6 580052324 Adapter ...................................................................................................................... 1
7 502056903 Clamp ........................................................................................................................ 6
8 580050473 Hose .......................................................................................................................... 1
9 580050414 Tube........................................................................................................................... 1
10 580019817 Fitting......................................................................................................................... 1
10 580019387 O-Ring.................................................................................................................. 1
11 580041312 Hose .......................................................................................................................... 1
12 580019871 Fitting......................................................................................................................... 1
12 580019387 O-Ring.................................................................................................................. 1
12 052645500 O-Ring.................................................................................................................. 1
13 580071011 Suction Strainer ......................................................................................................... 1
14 052645900 O-Ring.................................................................................................................. 1
15 580051603 Hose .......................................................................................................................... 1
16 580060224 Hose (Thrid Function)................................................................................................ 1
16 580069975 Hose (Fourth Function) ............................................................................................. 1
17 580049602 Pressure Switch......................................................................................................... 1
18 580043342 Filter Assembly (☞ P16370) .................................................................................... 1
19 580058269 Capscrew................................................................................................................... 4
20 580040912 Dipstick ...................................................................................................................... 1
21 580054992 O-Ring.................................................................................................................. 1
22 580039601 Fitting......................................................................................................................... 1
23 052645300 O-Ring.................................................................................................................. 1
24 580039912 Clamp ........................................................................................................................ 1
25 580027270 Hose .......................................................................................................................... 1
26 580056337 Breather..................................................................................................................... 1
27 580056336 Adapter ...................................................................................................................... 1
28 580036667 Grommet.................................................................................................................... 1

FOOTNOTES:
a For Use With GM Engines
b For Use With Mazda Engines
c For Use With Yanmar Diesel Engines

11-5
P16992 03-06

AUXILIARY HYDRAULIC COOLER

AUXILIARY HYDRAULIC COOLER

11-6
P16992 03-06

AUXILIARY HYDRAULIC COOLER

ITEM PART NO. DESCRIPTION QTY

1 a 580072652 Hose (Three Function)............................................................................................... 1


1 a 580072653 Hose (Four Function)................................................................................................. 1
2 502056903 Clamp ........................................................................................................................ 4
3 b 580072651 Hose .......................................................................................................................... 1
4 580066147 Edge Trim .................................................................................................................. 1
5 580026621 Clip Nut...................................................................................................................... 2
6 580074275 Hydraulic Oil Cooler................................................................................................... 1
6 580066155 Heat Exchanger ................................................................................................... 1
6 .. . . . Plug ...................................................................................................................... 1
7 580066158 Switch (Temperature) ........................................................................................... 1
8 580066159 Housing ................................................................................................................ 1
9 580066156 Fitting ................................................................................................................... 1
10 580073971 Fitting ................................................................................................................... 1
11 580066157 Fan ....................................................................................................................... 1
12 580072661 Cover ......................................................................................................................... 1
13 932729905 Capscrew................................................................................................................... 2
14 580074274 Bracket ...................................................................................................................... 1
15 580047714 Capscrew................................................................................................................... 1
16 580049231 Capscrew................................................................................................................... 3
17 580039438 Capscrew................................................................................................................... 1
18 504225257 Nut ............................................................................................................................. 1
19 580074468 Wire Harness (☞ P16993) ....................................................................................... 1
20 580010544 Relay .................................................................................................................... 1

FOOTNOTES:
a To Control Valve
b To Hydraulic Tank

11-7
P16365 03-05

GEAR PUMP

GEAR PUMP

11-8
P16365 03-05

GEAR PUMP

KEY:
A: Mazda
B: GM
C: Yanmar

QTY
ITEM PART NO. DESCRIPTION A B C

a 580048991 Gear Pump (GP/GLP/GDP070VX)......................................................... 1 .. ..


b 580048990 Gear Pump (GP/GLP/GDP040-060VX).................................................. 1 .. ..
a 580056435 Gear Pump (GP/GLP/GDP070VX)......................................................... .. 1 ..
b 580056481 Gear Pump (GP/GLP/GDP040-060VX).................................................. .. 1 ..
a 580048994 Gear Pump (GP/GLP/GDP070VX)......................................................... .. .. 1
b 580048993 Gear Pump (GP/GLP/GDP040-060VX).................................................. .. .. 1
1 .. . . . Snap Ring .......................................................................................... 1 1 1
2 .. . . . Oil Seal............................................................................................... 1 1 1
3 a 580054025 Flange Mounting ................................................................................ 1 1 1
3 b 580055594 Flange Mounting ................................................................................ 1 1 1
4 .. . . . Back-Up Seal ..................................................................................... 2 2 2
5 .. . . . Plate Seal........................................................................................... 2 2 2
6 580054029 Side Plate........................................................................................... 2 2 2
7 580054028 Dowel Pin ........................................................................................... 4 4 4
8 580055592 Gear Set............................................................................................. 1 .. ..
8 580057490 Gear Set............................................................................................. .. 1 ..
8 580055592 Gear Set............................................................................................. .. .. 1
8 .. . . . Drive Gear...................................................................................... 1 1 1
8 .. . . . Driven Gear.................................................................................... 1 1 1
9 .. . . . Gear Plate .......................................................................................... 1 1 1
10 a 580054026 Cover.................................................................................................. 1 1 1
10 b 580055593 Cover.................................................................................................. 1 1 1
11 580054027 Screw ................................................................................................. 4 4 ..
11 580054034 Screw ................................................................................................. .. .. 4
580012159 Seal Kit (Includes Items 1-2, 4-5) ........................................................... 1 1 1

FOOTNOTES:
a High Pressure
b Low Pressure

11-9
P16370 03-05

HYDRAULIC FILTER

HYDRAULIC FILTER

ITEM PART NO. DESCRIPTION QTY

580043342 Filter Assembly .......................................................................................................... 1


1 580052946 Filter Lid ............................................................................................................... 1
1 580052949 Gasket (Filter Lid) ............................................................................................ 1
2 580052948 Spring .............................................................................................................. 1
3 580052950 Filter Head............................................................................................................ 1
3 580056636 Quad Ring........................................................................................................ 1
3 061643400 Fitting ............................................................................................................... 1
3 056363300 O-Ring ......................................................................................................... 1
4 580052954 Filter Canister....................................................................................................... 1
4 .. . . . O-Ring ............................................................................................................. 1
5 580052153 Element ................................................................................................................ 1
5 .. . . . O-Ring ............................................................................................................. 1
6 580052315 Dipstick Assembly ................................................................................................ 1
6 .. . . . O-Ring ............................................................................................................. 1

580052945 Seal Kit (Includes Items 1, 3-6) ............................................................................ 1

11-10
NOTES

11-11
P16371 03-05

HYDRAULIC HOSES
(LIFT, TILT, AND AUXILIARY)

HYDRAULIC HOSESL IFT, TILT, AND AUXILIARY

11-12
P16371 03-05

HYDRAULIC HOSES
(LIFT, TILT, AND AUXILIARY)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580045653 Clamp ................................................................................................................ 2 2
2 524141696 Clamp ................................................................................................................ 2 2
3 580019860 Fitting................................................................................................................. 3 3
3 580039385 O-Ring........................................................................................................... 3 3
3 056363300 O-Ring........................................................................................................... 3 3
4 580058791 Hose .................................................................................................................. 1 1
5 580055804 Fitting................................................................................................................. 3 3
5 504155200 O-Ring........................................................................................................... 3 3
5 052645300 O-Ring........................................................................................................... 3 3
6 580056663 Tube................................................................................................................... 1 1
7 580019805 Fitting................................................................................................................. 1 1
7 056363300 O-Ring........................................................................................................... 1 1
7 580039385 O-Ring........................................................................................................... 1 1
8 580026621 Clip Nut.............................................................................................................. 2 2
9 505973554 Clamp ................................................................................................................ 1 1
10 580058269 Capscrew........................................................................................................... 1 1
11 580039365 Fitting................................................................................................................. 1 1
11 504155200 O-Ring........................................................................................................... 1 1
12 580056662 Hose .................................................................................................................. 1 1
13 580061121 Hose .................................................................................................................. 1 1
14 580019871 Fitting................................................................................................................. 1 1
14 580019387 O-Ring........................................................................................................... 1 1
15 580041371 Clamp ................................................................................................................ 1 1
16 580041384 Clamp ................................................................................................................ 1 1
17 580041208 Fitting (Diagnostic)............................................................................................. 1 1
18 580051671 Hose .................................................................................................................. 1 1
19 504228266 Clamp ................................................................................................................ 2 2
20 580047714 Capscrew........................................................................................................... 2 2
21 580044860 Insert ................................................................................................................. 1 1
22 580020468 Fitting................................................................................................................. 1 1
22 504155200 O-Ring........................................................................................................... 3 3
23 580056661 Hose .................................................................................................................. 1 1
24 580041704 Insert ................................................................................................................. 2 ..
25 504068794 Clamp ................................................................................................................ 1 ..
26 580024707 Capscrew........................................................................................................... 2 ..
27 580019810 Fitting................................................................................................................. 2 2
27 504155200 O-Ring........................................................................................................... 2 2
27 052645300 O-Ring........................................................................................................... 2 2
28 580045323 Hose .................................................................................................................. 2 ..
28 580045324 Hose .................................................................................................................. .. 2
29 580055585 Hose .................................................................................................................. 2 ..
29 580055586 Hose .................................................................................................................. .. 2

11-13
P16368 03-05

HAND LEVERS
(THREE FUNCTION) (WITH DETENTED LEVERS)

HAND LEVERSTHREE FUNCTIONWITH DETENT ED LEVERS

11-14
P16368 03-05

HAND LEVERS
(THREE FUNCTION) (WITH DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 580067891 Bracket ...................................................................................................................... 1


2 580047714 Capscrew................................................................................................................... 3
3 059482800 Nut ............................................................................................................................. 1
4 016103300 Washer ...................................................................................................................... 2
5 580045044 Spacer ....................................................................................................................... 1
6 580062044 Capscrew................................................................................................................... 1
7 580056815 Capscrew................................................................................................................... 2
8 504230239 Spring ........................................................................................................................ 1
9 504227270 Pin ............................................................................................................................. 1
10 580042392 Pivot........................................................................................................................... 2
11 580050978 Bushing ..................................................................................................................... 10
12 518797699 Pin (Selector)............................................................................................................. 1
13 449021010 Washer ...................................................................................................................... 2
14 580045047 Pivot Shaft ................................................................................................................. 1
15 580056840 Lock Ring................................................................................................................... 6
16 500583902 Rod End Pin .............................................................................................................. 6
17 580041598 Link ............................................................................................................................ 3
18 580067670 Hand Lever (Auxiliary One And Two)......................................................................... 1
19 580067667 Hand Lever (Tilt) ........................................................................................................ 1
20 580067666 Hand Lever (Lift) ........................................................................................................ 1
21 580056844 Knob .......................................................................................................................... 3
22 580058269 Capscrew................................................................................................................... 3
23 580056666 Washer ...................................................................................................................... 3
24 580044129 Isolator....................................................................................................................... 3
25 580045015 Control Valve Assembly (Manual) (40-60VX) (☞ P16363) ...................................... 1
25 580045019 Control Valve Assembly (Manual) (70VX) (☞ P16363) ........................................... 1

11-15
P16369 03-05

HAND LEVERS
(THREE FUNCTION) (WITHOUT DETENTED LEVERS)

HAND LEVERSTHREE FUNCTIONWITHOUT DETENTED LEVERS

11-16
P16369 03-05

HAND LEVERS
(THREE FUNCTION) (WITHOUT DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 580067890 Bracket ...................................................................................................................... 1


2 580047714 Capscrew................................................................................................................... 3
3 580056815 Capscrew................................................................................................................... 2
4 580045046 Pivot Shaft ................................................................................................................. 1
5 580050978 Bushing ..................................................................................................................... 6
6 580067666 Hand Lever (Lift) ........................................................................................................ 1
7 580067667 Hand Lever (Tilt) ........................................................................................................ 1
8 580067668 Hand Lever (Auxiliary One) ....................................................................................... 1
9 580056844 Knob .......................................................................................................................... 3
10 580041598 Link ............................................................................................................................ 3
11 500583902 Rod End Pin .............................................................................................................. 6
12 580056840 Lock Ring................................................................................................................... 6
13 580058269 Capscrew................................................................................................................... 3
14 580056666 Washer ...................................................................................................................... 3
15 580044129 Isolator....................................................................................................................... 3
16 580045015 Control Valve Assembly (Manual) (40-60VX) (☞ P16363) ...................................... 1
16 580045019 Control Valve Assembly (Manual) (70VX) (☞ P16363) ........................................... 1

11-17
P16366 03-05

HAND LEVERS
(FOUR FUNCTION) (WITH DETENTED LEVERS)

HAND LEVERSFOUR F UNCTION WITH DETENTED LEVERS

11-18
P16366 03-05

HAND LEVERS
(FOUR FUNCTION) (WITH DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 580067892 Bracket ...................................................................................................................... 1


2 580047714 Capscrew................................................................................................................... 3
3 059482800 Nut ............................................................................................................................. 1
4 016103300 Washer ...................................................................................................................... 2
5 580045044 Spacer ....................................................................................................................... 1
6 580062044 Capscrew................................................................................................................... 1
7 580056815 Capscrew................................................................................................................... 2
8 504230239 Spring ........................................................................................................................ 1
9 504227270 Pin ............................................................................................................................. 1
10 580042392 Pivot........................................................................................................................... 2
11 580050978 Bushing ..................................................................................................................... 12
12 518797699 Pin (Selector)............................................................................................................. 1
13 580045048 Pivot Shaft ................................................................................................................. 1
14 449021010 Washer ...................................................................................................................... 2
15 580041598 Link ............................................................................................................................ 4
16 580056840 Lock Ring................................................................................................................... 8
17 500583902 Rod End Pin .............................................................................................................. 8
18 580067670 Hand Lever (Auxiliary Two And Three) ...................................................................... 1
19 580067668 Hand Lever (Auxiliary One) ....................................................................................... 1
20 580067667 Hand Lever (Tilt) ........................................................................................................ 1
21 580067666 Hand Lever (Lift) ........................................................................................................ 1
22 580056844 Knob .......................................................................................................................... 4
23 580058269 Capscrew................................................................................................................... 3
24 580056666 Washer ...................................................................................................................... 3
25 580044129 Isolator....................................................................................................................... 3
26 580045017 Control Valve Assembly (Manual) (40-60VX) (☞ P16363) ...................................... 1
26 580045022 Control Valve Assembly (Manual) (70VX) (☞ P16363) ........................................... 1

11-19
P16367 03-05

HAND LEVERS
(FOUR FUNCTION) (WITHOUT DETENTED LEVERS)

HAND LEVERSFOUR F UNCTIONWITHOUT DETENT ED LEVERS

11-20
P16367 03-05

HAND LEVERS
(FOUR FUNCTION) (WITHOUT DETENTED LEVERS)

ITEM PART NO. DESCRIPTION QTY

1 580067891 Bracket ...................................................................................................................... 1


2 580047714 Capscrew................................................................................................................... 3
3 580056815 Capscrew................................................................................................................... 2
4 580045047 Pivot Shaft ................................................................................................................. 1
5 580050978 Bushing ..................................................................................................................... 8
6 580067669 Hand Lever (Auxiliary Two)........................................................................................ 1
7 580067668 Hand Lever (Auxiliary One) ....................................................................................... 1
8 580067667 Hand Lever (Tilt) ........................................................................................................ 1
9 580067666 Hand Lever (Lift) ........................................................................................................ 1
10 580056844 Knob .......................................................................................................................... 4
11 580041598 Link ............................................................................................................................ 4
12 500583902 Rod End Pin .............................................................................................................. 8
13 580056840 Lock Ring................................................................................................................... 8
14 580058269 Capscrew................................................................................................................... 3
15 580056666 Washer ...................................................................................................................... 3
16 580044129 Isolator....................................................................................................................... 3
17 580045017 Control Valve Assembly (Manual) (40-60VX) (☞ P16363) ...................................... 1
17 580045022 Control Valve Assembly (Manual) (70VX) (☞ P16363) ........................................... 1

11-21
P16363 03-05

CONTROL VALVE ASSEMBLY


(MANUAL CONTROL) (THREE AND FOUR FUNCTION)

CONTROL VALVE ASSEMBLYMANUAL CONTROLT HREE A ND FOUR FUNCTION

11-22
P16363 03-05

CONTROL VALVE ASSEMBLY


(MANUAL CONTROL) (THREE AND FOUR FUNCTION)

KEY:
A: GP/GLP/GDP40-60VX
B: GP/GLP/GDP70VX

QTY
ITEM PART NO. DESCRIPTION A B
580045015 Control Valve Assembly (Manual) (Three Function) .......................................... 1 ..
580045017 Control Valve Assembly (Manual) (Four Function) ............................................ 1 ..
580045019 Control Valve Assembly (Manual) (Three Function) .......................................... .. 1
580045022 Control Valve Assembly (Manual) (Four Function) ............................................ .. 1
1 580045004 Hydraulic Control Valve (Three Function) ..................................................... 1 ..
1 580045005 Hydraulic Control Valve (Four Function) ....................................................... 1 ..
1 580045006 Hydraulic Control Valve (Three Function) ..................................................... .. 1
1 580045007 Hydraulic Control Valve (Four Function) ....................................................... .. 1
2 580054063 Relief Valve (3100 PSI Main Relief) .......................................................... 1 ..
2 580054064 Relief Valve (3400 PSI Main Relief) .......................................................... .. 1
2 580054672 Seal and Spring Kit............................................................................... 1 1
3 580054046 Valve (Secondary Relief) .......................................................................... 1 1
3 580054684 Seal and Spring Kit............................................................................... 1 1
4 580054059 Valve Assembly (Lift and Tilt) (☞ P16380) .............................................. 1 1
5 580054060 Auxiliary One Section (Three Function) (☞ P16359) .............................. 1 1
6 580054061 Auxiliary Two Section (Four Function) (☞ P16359) ................................ 1 1
7 580054062 Outlet Section (☞ P16374) ..................................................................... 1 1
8 580043151 Steering Control Unit (☞ P16350) ............................................................... 1 ..
8 580037271 Steering Control Unit (☞ P16350) ............................................................... .. 1
580054688 Master Seal Kit (Three Function) .................................................................. 1 1
580054690 Seal Kit (Four Function) ................................................................................ 1 1

11-23
P16362 03-05

CONTROL VALVE ASSEMBLY


(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

CONTROL VALVE ASSEMBLYELECTRONIC CONTROLTHREE AND FOUR FUNCTION

11-24
P16362 03-05

CONTROL VALVE ASSEMBLY


(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

KEY:
A: 40-60VX
B: 70VX

QTY
ITEM PART NO. DESCRIPTION A B
c 580044955 Control Valve Assembly..................................................................................... 1 ..
c 580044959 Control Valve Assembly..................................................................................... .. 1
a 580044970 Control Valve Assembly..................................................................................... 1 ..
a 580044974 Control Valve Assembly..................................................................................... .. 1
1 c 580044950 Control Valve ................................................................................................. 1 ..
1 c 580044957 Control Valve ................................................................................................. .. 1
1 a 580044967 Control Valve ................................................................................................. 1 ..
1 a 580044971 Control Valve ................................................................................................. .. 1
2 580054040 Valve Body Assembly (Lift and Lower)...................................................... 1 ..
2 580054039 Valve Body Assembly (Lift and Lower)...................................................... .. 1
3 580054041 Tilt Section ................................................................................................ 1 1
4 c 580054042 Auxiliary One Section ............................................................................... 1 1
5 a 580054058 Auxiliary Two Section ................................................................................ 1 1
6 580054043 Outlet Section ........................................................................................... 1 1
7 580059270 Poppet Valve Assembly (Lift) .................................................................... 1 1
8 580059271 Poppet Valve Assembly (Lower) ............................................................... 1 1
9 580043151 Steering Control Unit ................................................................................ 1 ..
9 580043152 Steering Control Unit ................................................................................ .. 1
b 580054569 Seal Kit ................................................................................................. 1 1
b 580044129 Isolator............................................................................................................... 3 3
b 580058269 Capscrew........................................................................................................... 3 3
b 580056666 Washer .............................................................................................................. 3 3

FOOTNOTES:
a Four Function
b Not Illustrated
c Three Function

11-25
P16359 03-05

AUXILIARY ONE AND TWO


(MANUAL CONTROL VALVE) (THREE AND FOUR FUNCTION)

AUXILIARY ONE AND TWOMANUAL CONTROL VALVETHREE AND FOUR F UNCTION

11-26
P16359 03-05

AUXILIARY ONE AND TWO


(MANUAL CONTROL VALVE) (THREE AND FOUR FUNCTION)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580054060 Auxiliary One Section ........................................................................................ 1 1
2 580054061 Auxiliary Two Section......................................................................................... .. 1
3 502635907 Screw ............................................................................................................ 2 2
4 580049294 Seal Plate...................................................................................................... 1 1
5 580054689 Seal Kit (Auxiliary One, Two and Three Sections)......................................... 1 1
6 580054052 Plug Set......................................................................................................... 2 2
6 580013394 Plug........................................................................................................... 2 2
7 580006977 Spring............................................................................................................ 2 2
8 580006976 Poppet ........................................................................................................... 2 2
9 .. . . . Seal Plate...................................................................................................... 1 1
10 504230236 Spring Seat ................................................................................................... 1 1
11 580056023 Spring............................................................................................................ 1 1
12 580056022 Spool End...................................................................................................... 1 1
13 580054869 Cap................................................................................................................ 1 1
14 580054044 Capscrew ...................................................................................................... 2 2

11-27
P16360 03-05

AUXILIARY ONE SECTION


(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

AUXILIARY ONE SECTIONELECTRONIC CONTROLT HREE AND FOUR FUNCTION

11-28
P16360 03-05

AUXILIARY ONE SECTION


(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580054042 Auxiliary One Section ................................................................................................ 1


2 580054052 Plug Set................................................................................................................ 2
2 580013394 Plug.................................................................................................................. 2
3 580054057 Anti-Stall Valve Kit ................................................................................................ 1
3 580054128 Spring .............................................................................................................. 1
3 580054870 O-Ring ............................................................................................................. 2
4 580006977 Spring................................................................................................................... 2
5 580006976 Poppet .................................................................................................................. 2
6 580054131 Plug Set................................................................................................................ 2
7 580054142 Seal Kit (Auxiliary One Section) ........................................................................... 1
8 580054125 Spring................................................................................................................... 2
9 580054126 Washer ................................................................................................................. 2
10 580054121 Capscrew ............................................................................................................. 4
11 580054050 Solenoid ............................................................................................................... 2
a 580054148 Seal Kit (Pressure Reducing Valve) ................................................................. 1

FOOTNOTES:
a Not Illustrated

11-29
P16361 03-05

AUXILIARY TWO SECTION


(ELECTRONIC CONTROL) (FOUR FUNCTION)

AUXILIARY TWO SECTIONELECTRONIC CONTROLFOUR FUNCTION

11-30
P16361 03-05

AUXILIARY TWO SECTION


(ELECTRONIC CONTROL) (FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580054058 Auxiliary Two Section................................................................................................. 1


2 580054052 Plug Set................................................................................................................ 2
2 580013394 Plug.................................................................................................................. 2
3 580054143 Seal Kit (Auxiliary Two and Three Section) .......................................................... 1
4 580006977 Spring................................................................................................................... 2
5 580006976 Poppet .................................................................................................................. 2
6 580054131 Plug Set................................................................................................................ 2
7 580054125 Spring................................................................................................................... 2
8 580054126 Washer ................................................................................................................. 2
9 580054121 Capscrew ............................................................................................................. 4
10 580054050 Solenoid ............................................................................................................... 2
11 580054148 Seal Kit (Pressure Reducing Valve) ................................................................. 1

11-31
P16364 03-05

ELECTRO HYDRAULIC POPPET VALVE


(ELECTRONIC CONTROL) (LIFT AND LOWER)

ELECTRO HYDRAUL IC POPPET VALVEELECTRONIC CONTROLLIFT AND LOWER

11-32
P16364 03-05

ELECTRO HYDRAULIC POPPET VALVE


(ELECTRONIC CONTROL) (LIFT AND LOWER)

ITEM PART NO. DESCRIPTION QTY

1 580059271 Poppet Valve Assembly (Lower) ................................................................................ 1


2 580058013 Coil Nut ................................................................................................................ 1
3 580054933 Coil ....................................................................................................................... 1
4 580054935 Tube (Solenoid) .................................................................................................... 1
5 580054936 Spring................................................................................................................... 1
6 580058016 Poppet .................................................................................................................. 1
7 580058015 Sleeve .................................................................................................................. 1
8 580059270 Poppet Valve Assembly (Lift) ..................................................................................... 1
9 580058013 Coil Nut ................................................................................................................ 1
10 580054933 Coil ....................................................................................................................... 1
11 580058014 Tube (Solenoid) .................................................................................................... 1
12 580058012 Spring................................................................................................................... 1
13 580058011 Poppet .................................................................................................................. 1
14 580058138 Seal Kit (Electro Hydraulic Poppet Valve).................................................................. 1

11-33
P16373 03-05

OUTLET SECTION
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

OUTL ET SECTIONELECTRONIC CONTROLTHREE AND FOUR FUNCTION

11-34
P16373 03-05

OUTLET SECTION
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580054043 Outlet Section ............................................................................................................ 1


2 580054046 Valve (Secondary Relief)...................................................................................... 1
3 580054684 Seal and Spring Kit .......................................................................................... 1
4 580054054 Tie Rod Kit (Three Function) ..................................................................................... 1
4 580054692 Tie Rod Kit (Four Function) ....................................................................................... 1
4 014936600 Nut........................................................................................................................ 4

11-35
P16374 03-05

OUTLET SECTION
(MANUAL CONTROL) (THREE AND FOUR FUNCTION)

OUTL ET SECTIONMANUAL C ONTROL THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 580054062 Outlet Section ............................................................................................................ 1


2 580055166 Tie Rod Kit (Three Function) ..................................................................................... 1
2 580054696 Tie Rod Kit (Four Function) ....................................................................................... 1
2 014936600 Nut........................................................................................................................ 4
3 580055322 Plug Assembly........................................................................................................... 1
3 580004501 Plug ...................................................................................................................... 1
4 580054046 Valve (Secondary Relief) ........................................................................................... 1
5 .. . . . Nut........................................................................................................................ 1
6 .. . . . Screw ................................................................................................................... 1
7 .. . . . Washer ................................................................................................................. 1
8 .. . . . Poppet .................................................................................................................. 1
9 .. . . . Plug ...................................................................................................................... 1
10 580054684 Seal and Spring Kit .............................................................................................. 1

11-36
NOTES

11-37
P16378 03-05

TILT SECTION
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

TILT SECTION ELECTRONIC CONTROLTHREE AND FOUR FUNCTION

11-38
P16378 03-05

TILT SECTION
(ELECTRONIC CONTROL) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580054041 Tilt Section................................................................................................................. 1


2 580054052 Plug Set................................................................................................................ 2
3 580006977 Spring................................................................................................................... 2
4 580006976 Poppet .................................................................................................................. 2
5 580054141 Seal Kit (Tilt)......................................................................................................... 1
6 580054131 Plug Set................................................................................................................ 2
7 580054125 Spring................................................................................................................... 2
8 580054126 Washer ................................................................................................................. 2
9 .. . . . Spool End............................................................................................................. 1
10 .. . . . Spring................................................................................................................... 1
11 .. . . . Piston ................................................................................................................... 1
12 580054121 Capscrew ............................................................................................................. 4
13 580054050 Solenoid ............................................................................................................... 2
13 580054148 Seal Kit (Pressure Reducing Valve) ................................................................. 1
14 580054129 Set Screw............................................................................................................. 1

11-39
P16379 03-05

VALVE ASSEMBLY, LIFT AND LOWER


(ELECTRONIC CONTROL VALVE) (THREE AND FOUR FUNCTION)

VALVE ASSEMBLY, LIFT AND LOWERELECT RONIC CONT ROL VALVETHREE AND FOUR FUNCTION

11-40
P16379 03-05

VALVE ASSEMBLY, LIFT AND LOWER


(ELECTRONIC CONTROL VALVE) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 580054040 Valve Body Assembly (Lift and Lower) (40-60VX) ..................................................... 1


1 580054039 Valve Body Assembly (Lift and Lower) (70VX) .......................................................... 1
2 580055322 Plug Assembly ..................................................................................................... 1
2 580004501 Plug.................................................................................................................. 1
3 580056025 Manual Lower Assembly Kit ................................................................................. 1
4 580052731 Plug ...................................................................................................................... 1
5 580054140 Seal Kit (Inlet)....................................................................................................... 1
6 580054147 Seal Kit (Steering Control Unit Interface) ............................................................. 1
7 580054118 Shuttle .................................................................................................................. 1
8 580054130 Set Screw............................................................................................................. 1
9 580058139 Poppet .................................................................................................................. 1
10 580054119 Spring................................................................................................................... 1
11 580054053 Plug ...................................................................................................................... 1
12 580054045 Relief Valve (Main) (40-60VX).............................................................................. 1
12 580054068 Relief Valve (Main) (70VX) ................................................................................... 1
12 580055011 Adjusting Screw ............................................................................................... 1
13 062128400 O-Ring ............................................................................................................. 1
14 580054685 Seal and Spring Kit .......................................................................................... 1
15 580058138 Seal Kit (Electro Hydraulic Poppet Valve) ............................................................ AR
16 580054124 Spring................................................................................................................... 1

11-41
P16380 03-05

VALVE ASSEMBLY, LIFT AND TILT


(MANUAL CONTROL VALVE) (THREE AND FOUR FUNCTION)

VALVE ASSEMBLY, LIFT AND TILTMANUAL CONT ROL VALVETHREE AND FOUR FUNCTION

11-42
P16380 03-05

VALVE ASSEMBLY, LIFT AND TILT


(MANUAL CONTROL VALVE) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580054059 Valve Assembly (Lift and Tilt) .................................................................................... 1


1 580054052 Plug Set................................................................................................................ 2
2 580054462 Plug ...................................................................................................................... 1
3 580006977 Spring................................................................................................................... 3
4 580054465 Poppet .................................................................................................................. 1
5 580006976 Poppet .................................................................................................................. 2
6 502635907 Screw ................................................................................................................... 4
7 580049294 Seal Plate............................................................................................................. 2
8 580054686 Seal Kit (Inlet/Tilt Section).................................................................................... 1
9 .. . . . Seal Plate............................................................................................................. 2
10 504230236 Spring Seat .......................................................................................................... 2
11 580056023 Spring................................................................................................................... 2
12 580056024 Piston ................................................................................................................... 1
13 504230207 Spring................................................................................................................... 1
14 580056877 Spool End............................................................................................................. 1
15 580054869 Cap....................................................................................................................... 2
16 580054044 Capscrew ............................................................................................................. 4
17 580056022 Spool End............................................................................................................. 1
18 580054063 Relief Valve (3100 PSI Main Relief) (40-60VX).................................................... 1
18 580054064 Relief Valve (3400 PSI Main Relief) (70VX) ......................................................... 1
19 .. . . . Plug.................................................................................................................. 1
20 .. . . . Screw ............................................................................................................... 1
21 .. . . . Nut ................................................................................................................... 1
22 .. . . . Washer............................................................................................................. 1
23 .. . . . Poppet.............................................................................................................. 1
24 580054672 Seal and Spring Kit (40-60VX)......................................................................... 1
24 580054684 Seal and Spring Kit (70VX).............................................................................. 1

11-43
P16375 03-05

TILT CYLINDER AND MAST INSTALLATION

TILT CYLINDER AND MAST INSTALL ATION

11-44
P16375 03-05

TILT CYLINDER AND MAST INSTALLATION

KEY:
A: 40-50VX
B: 60-70VX

QTY
ITEM PART NO. DESCRIPTION A B
1 580032475 Pin ..................................................................................................................... 2 2
2 580034016 Bolt .................................................................................................................... 4 4
3 580058009 Capscrew........................................................................................................... 2 2
4 580052367 Pin ..................................................................................................................... 2 2
5 580040489 Anchor Pin ......................................................................................................... 2 2
6 015628700 Lube Fitting........................................................................................................ 2 2
7 bcd 580052368 Rod End ............................................................................................................ 2 ..
7 a 580052370 Rod End ............................................................................................................ 2 ..
7 bcd 580052371 Rod End ............................................................................................................ .. 2
7 a 580052374 Rod End ............................................................................................................ .. 2
8 cd 505970567 Shim .................................................................................................................. 4 ..
8 cd 504232202 Shim .................................................................................................................. .. 4
9 cd 505974501 Shim .................................................................................................................. 4 ..
9 cd 518795660 Shim .................................................................................................................. .. 4
10 d 580052369 Tilt Spacer ......................................................................................................... 2 ..
10 c 580052372 Tilt Spacer ......................................................................................................... 2 ..
10 d 580052373 Tilt Spacer ......................................................................................................... .. 2
10 c 580052375 Tilt Spacer ......................................................................................................... .. 2
11 cd 012828000 O-Ring ............................................................................................................... 4 ..
11 cd 019324800 O-Ring ............................................................................................................... .. 4
12 580056000 Nut ..................................................................................................................... 2 2
13 580055649 Lockwasher ....................................................................................................... 2 2
14 580061352 Capscrew........................................................................................................... 2 2
15 580050617 Tilt Cylinder (40-50VX, RH) (☞ P16376) ......................................................... 1 ..
16 580050618 Tilt Cylinder (40-50VX, LH) (☞ P16376) ......................................................... 1 ..
17 580050616 Tilt Cylinder (60-70VX, LH) (☞ P16377) ......................................................... .. 1
18 580050619 Tilt Cylinder (60-70VX, RH) (☞ P16377) ......................................................... .. 1

FOOTNOTES:
a 10 Forward/6 Back
b 6 Forward/10 Back
c 6 Forward/5 Back
d 6 Forward/6 Back

11-45
P16376 03-05

TILT CYLINDERS
(40-50VX)

TILT C YLIND ERS40-50VX

11-46
P16376 03-05

TILT CYLINDERS
(40-50VX)

ITEM PART NO. DESCRIPTION QTY

580050617 Tilt Cylinder (RH) ....................................................................................................... 1


580050618 Tilt Cylinder (LH)........................................................................................................ 1
1 524172603 Shell ..................................................................................................................... 1
1 524172604 Shell ..................................................................................................................... 1
2 502637902 Nut........................................................................................................................ 1
3 501802906 O-Ring.................................................................................................................. 1
4 504305701 Piston Seal ........................................................................................................... 1
5 506002500 Piston ................................................................................................................... 1
6 506251503 Rod....................................................................................................................... 1
7 015493400 O-Ring.................................................................................................................. 1
8 502011914 Back-Up Ring ....................................................................................................... 1
9 580022505 Rod Seal .............................................................................................................. 1
10 580022514 Wiper Ring ........................................................................................................... 1
11 518852600 Gland.................................................................................................................... 1
12 580052367 Pin ............................................................................................................................. 2
13 015630900 Lube Fitting................................................................................................................ 2
14 504229225 Bushing ..................................................................................................................... 2
15 580040489 Anchor Pin ................................................................................................................. 1
16 580058009 Capscrew................................................................................................................... 1

580022411 Seal Kit (Includes Items 3-4, 7-10) ............................................................................ 1

11-47
P16377 03-05

TILT CYLINDERS
(60-70VX)

TILT C YLIND ERS60-70VX

11-48
P16377 03-05

TILT CYLINDERS
(60-70VX)

ITEM PART NO. DESCRIPTION QTY

580050616 Tilt Cylinder (LH)........................................................................................................ 1


580050619 Tilt Cylinder (RH) ....................................................................................................... 1
1 524171803 Shell ..................................................................................................................... 1
1 524171804 Shell ..................................................................................................................... 1
2 502637905 Nut........................................................................................................................ 1
3 504229241 Wear Ring ............................................................................................................ 1
4 580056845 Piston ................................................................................................................... 1
5 504305702 Piston Seal ........................................................................................................... 1
6 051740800 O-Ring.................................................................................................................. 1
7 524172003 Rod....................................................................................................................... 1
8 504232259 O-Ring.................................................................................................................. 1
9 502011903 Back-Up Ring ....................................................................................................... 1
10 580022508 Wiper Ring ........................................................................................................... 1
11 580056846 Gland.................................................................................................................... 1
12 580022491 Rod Seal .............................................................................................................. 1
13 580052367 Pin ............................................................................................................................. 1
14 015630900 Lube Fitting................................................................................................................ 1
15 580040489 Anchor Pin ................................................................................................................. 1
16 504229225 Bushing ..................................................................................................................... 1
17 580058009 Capscrew................................................................................................................... 1

580036517 Seal Kit (Includes Items 3, 5-6, 8-10, 12) .................................................................. 1

11-49
NOTES

11-50
SECTION 12

12 LIFTING MECHANISM

12 LIFTING MECHANISM
CONTENTS

SECTION 12
LIFTING MECHANISM

DESCRIPTION PAGE

FREE-LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-42
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-20
FREE-LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-45
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-24
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-32
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-12
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-28
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-34
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-14
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
MAIN LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
LEFT HAND .............................................................................................................................................. 12-18
RIGHT HAND ............................................................................................................................................ 12-16
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-38
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-8
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-26
TWO STAGE FULL FREE-LIFT .................................................................................................................... 12-10
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2

12-1
P15730 12-04

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OUTER MASTT WO STAGE LIMITED FREE-LIFT

12-2
P15730 12-04

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 88.4 in. 84.1 in.
ITEM
Mast D562 D507
Group Number 3159 3252
Mast Assembly 580035505 580035465
(GP/GLP/GDP060-
70VX)
1 Outer Mast 580045972 580045971
(GP/GLP/GDP060-
70VX)

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly (GP/GLP/GDP060-70VX)................................................................. 1


1 a .. . . . Outer Mast (GP/GLP/GDP040-50VX).................................................................. 1
2 504066700 Stubshaft.......................................................................................................... 2
3 012824300 O-Ring.................................................................................................................. 4
4 504234265 Shim (0.020 in.).................................................................................................... AR
5 504233279 Bearing Strip ........................................................................................................ 2
6 520036837 Load Roller........................................................................................................... 2
7 504233232 Shim (0.020 in.).................................................................................................... AR
8 015916300 Snap Ring ............................................................................................................ 2
9 504229225 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 580027357 Bushing ................................................................................................................ 2
11 580076718 Bushing ................................................................................................................ 2

FOOTNOTES:
a Refer to Table

12-3
P15731 12-04

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

INNER MASTTWO STAGE LIMITED FREE-LIFT

12-4
P15731 12-04

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 88.4 in. 84.1 in.
ITEM
Mast D562 D507
Group Number 3159 3252
Mast Assembly 580035505 580035465
1 Inner Mast 580046014 580046013
KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................. 1 1


1 a .. . . . Inner Mast ..................................................................................................... 1 1
2 504066700 Stubshaft................................................................................................... 2 2
3 015916300 Snap Ring ..................................................................................................... 2 2
4 504233232 Shim (0.020 in.)............................................................................................. AR AR
5 520036837 Load Roller.................................................................................................... 2 2
6 518801662 Pin ................................................................................................................. 2 2
7 504281792 Spacer........................................................................................................... 4 4
8 504281794 Chain Sheave Assembly ............................................................................... 2 ..
8 504281793 Chain Sheave Assembly ............................................................................... .. 2
8 504282703 Chain Sheave ........................................................................................... 1 ..
8 504282702 Chain Sheave ........................................................................................... .. 1
8 500343914 Snap Ring ................................................................................................. 1 1
8 520040899 Bearing ..................................................................................................... 1 1
9 449034021 Pin ................................................................................................................. 2 2

FOOTNOTES:
a Refer to Table

12-5
P15732 12-04

MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT TWO STAGE LIMITED FREE-LIFT

12-6
P15732 12-04

MAIN LIFT
(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: GP/GLP/GDP040-50VX, D507-3252 mm
B: GP/GLP/GDP060-70VX, D562-3159 mm

QTY
ITEM PART NO. DESCRIPTION A B

1 500227907 Snap Ring.......................................................................................................... 2 2


2 504064767 Washer (0.060 in.) ............................................................................................. 2 2
2 504064769 Washer (0.010 in.) ............................................................................................. AR AR
2 504069791 Washer (0.030 in.) ............................................................................................. AR AR
2 504069702 Washer (0.060 in.) ............................................................................................. AR AR
3 .. . . . Main Lift Cylinders (☞ P15733) ....................................................................... 2 2
4 502978552 Velocity Fuse ..................................................................................................... 2 ..
4 502978553 Velocity Fuse ..................................................................................................... .. 2
4 052645400 O-Ring........................................................................................................... 1 1
4 580019387 O-Ring........................................................................................................... 1 1
5 580042341 Hose .................................................................................................................. 2 2
6 580039183 Fitting................................................................................................................. 1 1
6 052645400 O-Ring........................................................................................................... 1 1
6 580019387 O-Ring........................................................................................................... 2 2
7 580055983 Capscrew........................................................................................................... 2 2
8 580055631 Washer .............................................................................................................. 2 2
9 504069765 Spacer ............................................................................................................... 1 1
10 580055651 Nut ..................................................................................................................... 2 2
11 520044803 Housing (Lowering Control)............................................................................... 1 1
12 524147801 Valve (Lowering Control) ................................................................................... 1 ..
12 524147802 Valve (Lowering Control) ................................................................................... .. 1
12 052645600 O-Ring........................................................................................................... 1 1
12 580019387 O-Ring........................................................................................................... 1 1
13 580019838 Fitting................................................................................................................. 1 1
13 580019387 O-Ring........................................................................................................... 2 2
14 580056001 Nut ..................................................................................................................... 2 2
15 580056005 Washer .............................................................................................................. 4 4
16 504064739 Spacer ............................................................................................................... 2 2
17 580055976 Capscrew........................................................................................................... 2 2
18 900002264 Chain ................................................................................................................. 2 ..
18 505973558 Chain ................................................................................................................. .. 2
19 015415900 Cotter Pin .......................................................................................................... 2 2
20 580033718 Pin ..................................................................................................................... 2 2
21 518801644 Chain Anchor..................................................................................................... 2 ..
21 518801615 Chain Anchor..................................................................................................... .. 2
22 504064758 Base Ring .......................................................................................................... 2 2
23 504234266 Nut ..................................................................................................................... 2 2

12-7
P15733 12-04

MAIN LIFT CYLINDERS


(TWO STAGE LIMITED FREE-LIFT)

MAIN LIFT CYLINDERST WO STAGE LIMITED FREE-LIF T

12-8
P15733 12-04

MAIN LIFT CYLINDERS


(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: GP/GLP/GDP040-50VX, D507-3252 mm
B: GP/GLP/GDP060-70VX, D562-3159 mm

QTY
ITEM PART NO. DESCRIPTION A B

580044334 Main Lift Cylinder (RH) ...................................................................................... 1 ..


580044434 Main Lift Cylinder (RH) ...................................................................................... .. 1
580044310 Main Lift Cylinder (LH)....................................................................................... 1 ..
580044416 Main Lift Cylinder (LH)....................................................................................... .. 1
1 524169559 Shell (RH)...................................................................................................... 1 ..
1 524169460 Shell (RH)...................................................................................................... .. 1
1 524169509 Shell (LH) ...................................................................................................... 1 ..
1 524169410 Shell (LH) ...................................................................................................... .. 1
2 501850904 Snap Ring ..................................................................................................... 1 1
3 504148200 Washer .......................................................................................................... 1 1
4 504232230 O-Ring........................................................................................................... 1 1
5 504235239 Check Valve .................................................................................................. 1 1
6 504024203 Wear Ring ..................................................................................................... 1 ..
6 504024202 Wear Ring ..................................................................................................... .. 1
7 504450755 Seal ............................................................................................................... 1 ..
7 504160200 Seal ............................................................................................................... .. 1
8 504450733 Back-Up Ring ................................................................................................ 1 ..
8 504161200 Back-Up Ring ................................................................................................ .. 1
9 519457609 Rod................................................................................................................ 1 ..
9 518831610 Rod................................................................................................................ .. 1
10 505657512 Spacer........................................................................................................... .. 1
11 502787901 Rod Seal ....................................................................................................... 1 ..
11 580022502 Rod Seal ....................................................................................................... .. 1
12 015492900 O-Ring........................................................................................................... .. 1
12 012827100 O-Ring........................................................................................................... 1 ..
13 506410500 Gland............................................................................................................. 1 ..
13 505587581 Gland............................................................................................................. .. 1
14 504163200 Wiper Ring .................................................................................................... 1 1

505136039 Seal Kit (Includes Items 4, 7-8, 11-12, 14) ........................................................ 1 ..


580026118 Seal Kit (Includes Items 4, 7-8, 11-12, 14) ........................................................ .. 1

12-9
P15740 12-04

OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OUTER MASTT WO STAGE FULL FREE-LIFT

12-10
P15740 12-04

OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 86.4 in. 90.4 in. 80.3 in.
ITEM
Mast D564 D564 D509
Group Number 3060 3260 3262
Mast Assembly 580045863 580045867 580045920
(GP/GDP/GLP060-
70VX)
1 Outer Mast 580045971 580045973 580045971
(GP/GDP/GLP060-
70VX)

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly (GP/GDP/GLP040-50VX)................................................................. 1


1 a .. . . . Outer Mast (GP/GDP/GLP040-50VX).................................................................. 1
2 504066700 Stubshaft.......................................................................................................... 2
3 012824300 O-Ring.................................................................................................................. 4
4 504234265 Shim (0.020 in.).................................................................................................... 4
5 504233279 Bearing Strip ........................................................................................................ 2
6 520036837 Load Roller........................................................................................................... 2
7 504233232 Shim (0.020 in.).................................................................................................... AR
8 015916300 Snap Ring ............................................................................................................ 2
9 504229225 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 580027357 Bushing ................................................................................................................ 2
11 580076718 Bushing ................................................................................................................ 2

FOOTNOTES:
a Refer to Table

12-11
P15741 12-04

INNER MAST
(TWO STAGE FULL FREE-LIFT)

INNER MASTTWO STAGE FULL FREE-LIFT

12-12
P15741 12-04

INNER MAST
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 86.4 in. 90.4 in. 80.3 in.
ITEM
Mast D564 D564 D509
Group Number 3060 3260 3262
Mast Assembly 580045863 580045867 580045920
(GP/GDP/GLP060-
70VX)
1 Inner Mast 504074785 504074715 504074785
(GP/GDP/GLP060-
70VX)

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly (GP/GDP/GLP040-50VX) ................................................................ 1


1 a .. . . . Inner Mast (GP/GDP/GLP040-50VX) .................................................................. 1
2 504066700 Stubshaft.......................................................................................................... 2
3 015916300 Snap Ring ............................................................................................................ 2
4 504233232 Shim (0.020 in.).................................................................................................... AR
5 520036837 Load Roller........................................................................................................... 2

FOOTNOTES:
a Refer to Table

12-13
P15742 12-04

MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

MAIN LIFT TWO STAGE FULL FREE-LIF T

12-14
P15742 12-04

MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Main Lift Cylinder (LH) (☞ P15744) ......................................................................... 1


2 580019817 Fitting......................................................................................................................... 1
2 052645400 O-Ring.................................................................................................................. 1
2 580019387 O-Ring.................................................................................................................. 1
3 580042341 Hose .......................................................................................................................... 2
4 580039183 Fitting......................................................................................................................... 1
4 052645400 O-Ring.................................................................................................................. 1
4 580019387 O-Ring.................................................................................................................. 2
5 580055651 Nut ............................................................................................................................. 2
6 520044803 Housing (Lowering Control)....................................................................................... 1
7 080437000 Fitting......................................................................................................................... 1
7 052645500 O-Ring.................................................................................................................. 1
8 524147802 Valve (Lowering Control) (GP/GDP/GLP060-70VX D564-3060 and 3260 mm) ........ 1
8 524147801 Valve (Lowering Control) (GP/GDP/GLP040-50VX D509-3262 mm) ........................ 1
8 580061267 O-Ring.................................................................................................................. 1
8 580019387 O-Ring.................................................................................................................. 1
9 580019838 Fitting......................................................................................................................... 1
9 580019387 O-Ring.................................................................................................................. 2
10 502978553 Velocity Fuse (GP/GDP/GLP060-70VX D564-3060 and 3260 mm).......................... 1
10 502978552 Velocity Fuse (GP/GDP/GLP040-50VX D509-3262 mm) .......................................... 1
10 052645400 O-Ring.................................................................................................................. 1
10 580019387 O-Ring.................................................................................................................. 1
11 580056001 Nut ............................................................................................................................. 2
12 580056005 Washer ...................................................................................................................... 4
13 504064739 Spacer ....................................................................................................................... 2
14 580055976 Capscrew................................................................................................................... 2
15 .. . . . Main Lift Cylinder (RH) (☞ P15743) ........................................................................ 1
16 504064769 Washer (0.010 in.) ..................................................................................................... AR
16 504069791 Washer (0.030 in.) ..................................................................................................... AR
16 504069702 Washer (0.060 in.) ..................................................................................................... AR
17 504064767 Washer (0.060 in.) .................................................................................................... 1
18 500227907 Snap Ring.................................................................................................................. 1
19 580055982 Capscrew................................................................................................................... 2
20 580055631 Washer ...................................................................................................................... 2

12-15
P15743 12-04

MAIN LIFT CYLINDER


(TWO STAGE FULL FREE-LIFT) (RIGHT HAND)

MAIN LIFT CYLINDERTWO STAGE FUL L F REE-L IFTRIGHT HAND

OALH
DESCRIPTION 86.4 in. 90.4 in. 80.3 in.
ITEM Mast D564 D564 D509
Group Number 3060 3260 3262
Cylinder
8518659 8518661 8518609
Group Number
Main Lift Cylinder 580040331 580040333 580038501
1 Shell 524177909 524177911 524177909
6 Rod 519680609 519680611 519680609

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 501753914 Screw ................................................................................................................... 1
3 502687901 Seal ...................................................................................................................... 1
4 502895201 Piston Ring........................................................................................................... 1
5 504017203 Wear Ring ............................................................................................................ 1
6 a .. . . . Rod....................................................................................................................... 1
7 505657502 Spacer (GP/GLP/GDP060-70VX Models Only) ................................................... 1
8 580022502 Rod Seal .............................................................................................................. 1
9 015492900 O-Ring.................................................................................................................. 1
10 500167920 Back-Up Ring ....................................................................................................... 1
11 505587581 Gland.................................................................................................................... 1

12-16
P15743 12-04

MAIN LIFT CYLINDER


(TWO STAGE FULL FREE-LIFT) (RIGHT HAND)

ITEM PART NO. DESCRIPTION QTY

12 504163200 Wiper Ring ........................................................................................................... 1

580025048 Seal Kit (Includes Items 3, 5, 8-10, 12) ................................................................ 1

FOOTNOTES:
a Refer to Table

12-17
P15744 12-04

MAIN LIFT CYLINDER


(TWO STAGE FULL FREE-LIFT) (LEFT HAND)

MAIN LIFT CYLINDERTWO STAGE FUL L F REE-L IFTLEFT HAND

OALH
DESCRIPTION 86.4 in. 90.4 in. 80.3 in.
ITEM Mast D564 D564 D509
Group Number 3060 3260 3262
Cylinder
8518559 8518561 8518509
Group Number
Main Lift Cylinder 580038674 580038676 580038469
1 Shell 524177809 524177811 524177809
5 Rod 518988609 518988611 518988609

ITEM PART NO. DESCRIPTION QTY

a .. . . . Main Lift Cylinder....................................................................................................... 1


1 a .. . . . Shell ..................................................................................................................... 1
2 501753914 Screw ................................................................................................................... 1
3 502687901 Seal ...................................................................................................................... 1
4 504017203 Wear Ring ............................................................................................................ 1
5 a .. . . . Rod....................................................................................................................... 1
5 518987609 Rod (D564-3060 mm, D509-3262 mm) ........................................................... 1
5 518987610 Rod (D564-3260 mm) ...................................................................................... 1
5 519679600 Piston ............................................................................................................... 1
6 505657502 Spacer (H60-70FT Models Only) ......................................................................... 1
7 580022502 Rod Seal .............................................................................................................. 1
8 015492900 O-Ring.................................................................................................................. 1
9 500167920 Back-Up Ring ....................................................................................................... 1

12-18
P15744 12-04

MAIN LIFT CYLINDER


(TWO STAGE FULL FREE-LIFT) (LEFT HAND)

ITEM PART NO. DESCRIPTION QTY

10 505587581 Gland.................................................................................................................... 1
11 504163200 Wiper Ring ........................................................................................................... 1

580025048 Seal Kit (Includes Items 7-9, 11) ............................................................................... 1

FOOTNOTES:
a Refer to Table

12-19
P15745 12-04

FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

FREE-LIFTT WO STAGE FULL FREE-LIFT

12-20
P15745 12-04

FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 86.4 in. 90.4 in. 80.3 in.
ITEM
Mast D564 D564 D509
Group Number 3060 3260 3262
1 Tube 524146877 524146879 524146877
21 Chain 504066737 504065770 504064760
KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Tube .................................................................................................................. 1 1
2 580042485 Fitting................................................................................................................. 1 1
2 052645400 O-Ring........................................................................................................... 1 1
2 580039390 O-Ring........................................................................................................... 1 1
3 500227907 Snap Ring.......................................................................................................... 1 1
4 504301785 Chain Guard ...................................................................................................... 2 2
5 504281795 Crosshead ......................................................................................................... 1 1
6 504064718 Spacer ............................................................................................................... 4 4
7 449001018 Capscrew........................................................................................................... 2 2
8 580012382 Clamp ................................................................................................................ 1 1
9 505973527 Bracket .............................................................................................................. 1 1
10 449021010 Washer .............................................................................................................. 6 6
11 909882405 Locknut .............................................................................................................. 4 4
12 504064734 Washer (Special) ............................................................................................... 1 1
13 504064795 Spring ................................................................................................................ 1 1
14 580042344 Fitting................................................................................................................. 1 1
14 052645400 O-Ring........................................................................................................... 1 1
14 580029083 O-Ring........................................................................................................... 1 1
15 449001004 Capscrew........................................................................................................... 2 2
16 909882404 Nut ..................................................................................................................... 2 2
17 504069724 Clamp ................................................................................................................ 2 2
18 449001302 Capscrew........................................................................................................... 1 1
19 449021006 Washer .............................................................................................................. 3 3
20 932202907 Capscrew........................................................................................................... 1 1
21 a .. . . . Chain ................................................................................................................ 2 2
22 504281797 Chain Sheave Assembly.................................................................................... 2 2
22 504282701 Sheave .......................................................................................................... 1 1
22 500343914 Snap Ring ..................................................................................................... 2 2
22 520040899 Bearing.......................................................................................................... 1 1
23 500227910 Snap Ring.......................................................................................................... 2 2
24 449034054 Pin ..................................................................................................................... 2 2
25 015415900 Cotter Pin .......................................................................................................... 2 2
26 502566903 Washer (Hardened) ........................................................................................... 2 2
27 504234266 Nut ..................................................................................................................... 2 2
28 580033718 Pin ..................................................................................................................... 2 2
29 518801615 Chain Anchor..................................................................................................... 2 2
30 449001007 Capscrew........................................................................................................... 2 2

12-21
P15745 12-04

FREE-LIFT
(TWO STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

31 449022017 Lockwasher ....................................................................................................... 2 2


32 .. . . . Free-Lift Cylinder (☞ P15746) ......................................................................... 1 1

FOOTNOTES:
a Refer to Table

12-22
NOTES

12-23
P15746 12-04

FREE-LIFT CYLINDERS
(TWO STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERSTWO STAGE FULL FREE-LIFT

12-24
P15746 12-04

FREE-LIFT CYLINDERS
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 86.4 in. 90.4 in. 80.3 in.
ITEM Mast D564 D564 D509
Group Number 3060 3260 3262
Cylinder
8518709 8518711 8514559
Group Number
Free-Lift Cylinder 580038206 580038208 580034494
1 Shell 524157608 524157610 524157559
11 Rod 518941610 518941612 519492610
KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Free-Lift Cylinder ............................................................................................... 1 1


1 a .. . . . Shell .............................................................................................................. 1 1
2 501753904 Screw ............................................................................................................ 1 1
3 502687901 Seal ............................................................................................................... 1 1
4 501850904 Snap Ring ..................................................................................................... 1 1
5 504148200 Washer .......................................................................................................... 1 1
6 504232230 O-Ring........................................................................................................... 1 1
7 504235239 Check Valve .................................................................................................. 1 1
8 504450757 Wear Ring ..................................................................................................... 1 1
9 504450754 Seal ............................................................................................................... 1 1
10 504450756 Back-Up Ring ................................................................................................ 1 1
11 a .. . . . Rod................................................................................................................ 1 1
12 015493500 O-Ring........................................................................................................... 1 1
13 502011929 Back-Up Ring ................................................................................................ 1 1
14 502787903 Seal ............................................................................................................... 1 1
15 518938600 Gland............................................................................................................. 1 1
16 504450758 Wiper Ring .................................................................................................... 1 1

505136047 Seal Kit (Includes Items 3, 6, 8-10, 12-14, 16) .................................................. 1 1

FOOTNOTES:
a Refer to Table

12-25
P15747 12-04

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OUTER MASTT HREE STAGE FULL FREE-LIFT

12-26
P15747 12-04

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP040-50VX

OALH
DESCRIPTION 77.6 in. 77.6 in. 83.5 in. 83.5 in. 85.4 in.
ITEM
Mast D508 D508 D508 D508 D508
Group Number 4310 4310 4760 4760 4910
Mast Assembly 580045788 ---- 580045794 ---- ----
1 Outer Mast ---- 580045967 ---- 580045970 580045971

GP/GLP/GDP040-50VX (CONT.)

OALH
DESCRIPTION 85.4 in. 89.4 in. 89.4 in. 95.3 in. 95.3 in.
ITEM
Mast D508 D508 D508 D508 D508
Group Number 4910 5060 5060 5510 5510
Mast Assembly 580045796 580045798 ---- 580045804 ----
1 Outer Mast ---- ---- 580045973 ---- 580045976

GP/GLP/GDP060-70VX

OALH
DESCRIPTION 88.0 in. 97.8 in. 103.7 in.
ITEM
Mast D563 D563 D563
Group Number 4718 5318 5768
Mast Assembly 580045738 580045745 580045751
1 Outer Mast 580045973 580045977 580045980

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 2
3 012824300 O-Ring.................................................................................................................. 4
4 520037804 Shim (0.007 in.).................................................................................................... AR
4 504234265 Shim (0.020 in.).................................................................................................... AR
5 504233279 Bearing Strip ........................................................................................................ 2
6 520036837 Load Roller........................................................................................................... 2
7 504233232 Shim (0.020 in.).................................................................................................... AR
8 015916300 Snap Ring ............................................................................................................ 2
9 504229225 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 580027357 Bushing ................................................................................................................ 2
11 580076718 Bushing ................................................................................................................ 2

FOOTNOTES:
a Refer to Table

12-27
P15748 12-04

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

INTERMEDIATE MASTTHREE STAGE FUL L F REE-L IFT

12-28
P15748 12-04

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP040-50VX

OALH
DESCRIPTION 77.6 in. 77.6 in. 83.5 in. 83.5 in. 85.4 in.
ITEM
Mast D508 D508 D508 D508 D508
Group Number 4310 4310 4760 4760 4910
Mast Assembly 580045788 ---- 580045794 ---- 580045796
1 Intermediate Mast ---- 580046046 ---- 580046049 580046050

GP/GLP/GDP040-50VX (CONT.)

OALH
DESCRIPTION 89.4 in. 89.4 in. 95.3 in. 95.3 in.
ITEM
Mast D508 D508 D508 D508
Group Number 5060 5060 5510 5510
Mast Assembly 580045798 ---- 580045804 ----
1 Intermediate Mast ---- 580046051 ---- 580046054

GP/GLP/GDP060-70VX

OALH
DESCRIPTION 88.0 in. 97.8 in. 103.7 in.
ITEM
Mast D563 D563 D563
Group Number 4718 5318 5768
Mast Assembly 580045738 580045745 580045751
1 Intermediate Mast 580046051 580046055 580046058
KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................. 1 1


1 a .. . . . Intermediate Mast ......................................................................................... 1 1
2 504066700 Stubshaft................................................................................................... 2 2
3 012824300 O-Ring........................................................................................................... 4 4
4 504234265 Shim (0.020 in.)............................................................................................. AR AR
5 504233279 Bearing Strip ................................................................................................. 2 2
6 520036837 Load Roller.................................................................................................... 4 4
7 504233232 Shim (0.020 in.)............................................................................................. AR AR
8 015916300 Snap Ring ..................................................................................................... 4 4
9 449034021 Pin ................................................................................................................. 2 2
10 518801662 Pin ................................................................................................................. 2 2
11 504281792 Spacer........................................................................................................... 4 4
12 504281794 Chain Sheave Assembly ............................................................................... 2 ..
12 504281793 Chain Sheave Assembly ............................................................................... .. 2
12 504282703 Chain Sheave ........................................................................................... 1 ..
12 504282702 Chain Sheave ........................................................................................... .. 1

12-29
P15748 12-04

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

12 500343914 Snap Ring ................................................................................................. 1 1


12 520040899 Bearing ..................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

12-30
NOTES

12-31
P15749 12-04

INNER MAST
(THREE STAGE FULL FREE-LIFT)

INNER MASTTHREE STAGE FULL FREE-LIFT

12-32
P15749 12-04

INNER MAST
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP040-50VX

OALH
DESCRIPTION 77.6 in. 77.6 in. 83.5 in. 83.5 in. 85.4 in.
ITEM
Mast D508 D508 D508 D508 D508
Group Number 4310 4310 4760 4760 4910
Mast Assembly 580045788 ---- 580045794 ---- ----
1 Inner Mast ---- 520039802 ---- 520039877 520039852

GP/GLP/GDP040-50VX (CONT.)

OALH
DESCRIPTION 85.4 in. 89.4 in. 89.4 in. 95.3 in. 95.3 in.
ITEM
Mast D508 D508 D508 D508 D508
Group Number 4910 5060 5060 5510 5510
Mast Assembly 580045796 580045798 ---- 580045804 ----
1 Inner Mast ---- ---- 520039832 ---- 520039848

GP/GLP/GDP060-70VX

OALH
DESCRIPTION 88.0 in. 97.8 in. 103.7 in.
ITEM
Mast D563 D563 D563
Group Number 4718 5318 5768
Mast Assembly 580045738 580045745 580045751
1 Inner Mast 520039832 520040843 520040801

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 504066700 Stubshaft.......................................................................................................... 2
3 015916300 Snap Ring ............................................................................................................ 2
4 504233232 Shim (0.020 in.).................................................................................................... AR
5 520036837 Load Roller........................................................................................................... 2

FOOTNOTES:
a Refer to Table

12-33
P15750 12-04

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

MAIN LIFT THREE STAGE FULL FREE-LIF T

12-34
P15750 12-04

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP040-50VX

OALH
DESCRIPTION 77.6 in. 83.5 in. 85.4 in. 89.4 in. 95.3 in.
ITEM
Mast D508 D508 D508 D508 D508
Group Number 4310 4760 4910 5060 5510
18 Chain 504064784 504064703 504064780 518791631 504064746

GP/GLP/GDP060-70VX

OALH
DESCRIPTION 88.0 in. 97.8 in. 103.7 in.
ITEM
Mast D563 D563 D563
Group Number 4718 5318 5768
18 Chain 504072710 504066782 504066788
KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

1 500227907 Snap Ring.......................................................................................................... 2 2


2 504064767 Washer (0.060 in.) ............................................................................................. 2 2
2 504064769 Washer (0.010 in.) ............................................................................................. AR AR
2 504069791 Washer (0.030 in.) ............................................................................................. AR AR
2 504069702 Washer (0.060 in.) ............................................................................................. AR AR
3 .. . . . Main Lift Cylinders (☞ P15751) ....................................................................... 2 2
4 502978552 Velocity Fuse ..................................................................................................... 2 ..
4 502978553 Velocity Fuse ..................................................................................................... .. 2
4 052645400 O-Ring........................................................................................................... 1 1
4 580019387 O-Ring........................................................................................................... 1 1
5 580042341 Hose .................................................................................................................. 2 2
6 580039183 Fitting................................................................................................................. 1 1
6 052645400 O-Ring........................................................................................................... 1 1
6 580019387 O-Ring........................................................................................................... 2 2
7 580055982 Capscrew........................................................................................................... 2 2
8 580055631 Washer .............................................................................................................. 2 2
9 580055651 Nut ..................................................................................................................... 2 2
10 504064742 Housing ............................................................................................................. 1 1
11 524147801 Valve (Lowering Control) ................................................................................... 1 ..
11 524147802 Valve (Lowering Control) ................................................................................... .. 1
11 580061267 O-Ring........................................................................................................... 1 1
11 580019387 O-Ring........................................................................................................... 1 1
12 524141786 Fitting................................................................................................................. 1 1
12 052645500 O-Ring........................................................................................................... 1 1
12 580029083 O-Ring........................................................................................................... 1 1
13 580019838 Fitting................................................................................................................. 1 1
13 580019387 O-Ring........................................................................................................... 2 2
14 580056001 Nut ..................................................................................................................... 2 2
15 580056005 Washer .............................................................................................................. 4 4

12-35
P15750 12-04

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

16 504064739 Spacer ............................................................................................................... 2 2


17 580055976 Capscrew........................................................................................................... 2 2
18 a .. . . . Chain ................................................................................................................. 1 1
19 015415900 Cotter Pin .......................................................................................................... 2 2
20 580033718 Pin ..................................................................................................................... 2 2
21 518801644 Chain Anchor..................................................................................................... 2 ..
21 518801615 Chain Anchor..................................................................................................... .. 2
22 504064758 Base Ring .......................................................................................................... 2 2
23 504234266 Nut ..................................................................................................................... 2 2
24 504075767 Chain Anchor..................................................................................................... 2 ..
24 504064751 Chain Anchor..................................................................................................... .. 2
25 015418200 Cotter Pin .......................................................................................................... 2 2

FOOTNOTES:
a Refer to Table

12-36
NOTES

12-37
P15751 12-04

MAIN LIFT CYLINDERS


(THREE STAGE FULL FREE-LIFT)

MAIN LIFT CYLINDERST HREE STAGE FULL FREE-LIFT

12-38
P15751 12-04

MAIN LIFT CYLINDERS


(THREE STAGE FULL FREE-LIFT)

LEFT HAND

OALH
DESCRIPTION 77.6 in. 88.0 in. 83.5 in. 85.4 in. 94.3 in.
ITEM Mast D508 D563 D508 D508 D563
Group Number 4310 4718 4760 4910 5018
Cylinder
8518205 8518310 8518208 8518209 8518325
Group Number
Main Lift Cylinder 580044621 580044692 580044624 580044625 580060628
1 Shell 524176005 524168510 524176008 524176009 524168511
10 Rod 519465605 518895610 519465608 519465609 518895611

LEFT HAND (CONT.)

OALH
DESCRIPTION 89.4 in. 97.8 in. 95.3 in. 103.7 in.
ITEM Mast D508 D563 D508 D563
Group Number 5060 5318 5510 5768
Cylinder
8518210 8518314 8518213 8518317
Group Number
Main Lift Cylinder 580044626 580044696 580044629 580044699
1 Shell 524176010 524168514 524176013 524168517
10 Rod 519465610 518895614 519465613 518895617

RIGHT HAND

OALH
DESCRIPTION 77.6 in. 88.0 in. 83.5 in. 85.4 in. 94.3 in.
ITEM Mast D508 D563 D508 D508 D563
Group Number 4310 4718 4760 4910 5018
Cylinder
8518255 8518360 8518258 8518259 8518375
Group Number
Main Lift Cylinder 580044654 580044716 580044657 580044658 580060627
1 Shell 524176055 524168560 524176058 524176059 524168561
10 Rod 519465605 518895610 519465608 519465609 518895611

12-39
P15751 12-04

MAIN LIFT CYLINDERS


(THREE STAGE FULL FREE-LIFT)

RIGHT HAND (CONT.)

OALH
DESCRIPTION 89.4 in. 97.8 in. 95.3 in. 103.7 in.
ITEM Mast D508 D563 D508 D563
Group Number 5060 5318 5510 5768
Cylinder
8518260 8518364 8518263 8518367
Group Number
Main Lift Cylinder 580044659 580044720 580044662 580044723
1 Shell 524176060 524168563 524176063 524168567
10 Rod 519465610 518895614 519465613 518895617
KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Main Lift Cylinder............................................................................................... 1 1


1 a .. . . . Shell .............................................................................................................. 1 1
2 501850904 Snap Ring ..................................................................................................... 1 1
3 504148200 Washer .......................................................................................................... 1 1
4 504232230 O-Ring........................................................................................................... 1 1
5 504235239 Check Valve .................................................................................................. 1 1
6 502895203 Piston Ring.................................................................................................... 1 ..
6 502895201 Piston Ring.................................................................................................... .. 1
7 504024203 Wear Ring ..................................................................................................... 1 ..
7 504024202 Wear Ring ..................................................................................................... .. 1
8 504450755 Seal ............................................................................................................... 1 ..
8 504160200 Seal ............................................................................................................... .. 1
9 504450733 Back-Up Ring ................................................................................................ 1 ..
9 504161200 Back-Up Ring ................................................................................................ .. 1
10 a .. . . . Rod................................................................................................................ 1 1
11 505657522 Spacer (5060 and 5510 mm) ........................................................................ 1 ..
11 505657536 Spacer (4718 mm) ........................................................................................ .. 1
11 505657584 Spacer (5318 and 5768 mm) ........................................................................ .. 1
12 580022502 Rod Seal ....................................................................................................... 1 1
13 012827100 O-Ring........................................................................................................... 1 ..
13 015492900 O-Ring........................................................................................................... .. 1
14 506410500 Gland............................................................................................................. 1 ..
14 505587581 Gland............................................................................................................. .. 1
15 504163200 Wiper Ring .................................................................................................... 1 1

505136041 Seal Kit (Includes Items 4, 6-9, 12-13, 15) ........................................................ 1 ..


505136037 Seal Kit (Includes Items 4, 6-9, 12-13, 15) ........................................................ .. 1

FOOTNOTES:
a Refer to Table

12-40
NOTES

12-41
P15752 12-04

FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

FREE-LIFTT HREE STAGE FULL FREE-LIFT

12-42
P15752 12-04

FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP040-50VX

OALH
DESCRIPTION 77.6 in. 83.5 in. 85.4 in. 89.4 in. 95.3 in.
ITEM
Mast D508 D508 D508 D508 D508
Group Number 4310 4760 4910 5060 5510
15 Hose 580068280 580068283 580068284 580068285 580068288
26 Chain 504064745 504064760 504064794 504064775 504075738
32 Tube 524147597 524147647 524147648 524147649 524147682

GP/GLP/GDP060-70VX

OALH
DESCRIPTION 88.0 in. 97.8 in. 103.7 in.
ITEM
Mast D563 D563 D563
Group Number 4718 5318 5768
15 Hose 580068173 580068178 580068176
26 Chain 504065767 504066711 505973558
32 Tube 524147649 524147683 524147686
KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

1 504301785 Chain Guard ...................................................................................................... 2 2


2 504281795 Crosshead ......................................................................................................... 1 1
3 .. . . . Free-Lift Cylinder (☞ P15753) ......................................................................... 1 1
4 504064718 Spacer ............................................................................................................... .. 2
5 580012382 Clamp ................................................................................................................ 1 1
6 580055974 Capscrew........................................................................................................... 2 ..
6 580055975 Capscrew........................................................................................................... .. 2
7 504064778 Spacer ............................................................................................................... .. 2
8 505973584 Bracket .............................................................................................................. 1 1
9 580055979 Capscrew........................................................................................................... 4 4
10 504064734 Washer (Special) ............................................................................................... 1 1
11 504064795 Spring ................................................................................................................ 1 1
12 580042343 Fitting................................................................................................................. 1 1
12 052645400 O-Ring........................................................................................................... 1 1
12 580061267 O-Ring........................................................................................................... 1 1
13 580055634 Washer .............................................................................................................. 8 8
14 580056001 Nut ..................................................................................................................... 6 6
15 a .. . . . Hose .................................................................................................................. 1 1
16 504234266 Nut ..................................................................................................................... 4 4
17 504064758 Base Ring .......................................................................................................... 4 4
18 518801644 Chain Anchor..................................................................................................... 2 ..
18 518801615 Chain Anchor..................................................................................................... .. 2
19 580033718 Pin ..................................................................................................................... 4 4
20 015415900 Cotter Pin .......................................................................................................... 4 4

12-43
P15752 12-04

FREE-LIFT
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

21 504281796 Chain Sheave Assembly.................................................................................... 2 ..


21 504281797 Chain Sheave Assembly.................................................................................... .. 2
21 504281799 Sheave .......................................................................................................... 1 ..
21 504282701 Sheave .......................................................................................................... .. 1
21 500343914 Snap Ring ..................................................................................................... 1 1
21 520040899 Bearing.......................................................................................................... 1 1
22 500227910 Snap Ring.......................................................................................................... 2 2
23 449034054 Pin ..................................................................................................................... 2 2
24 580055649 Lockwasher ....................................................................................................... 3 3
25 580055743 Capscrew........................................................................................................... 2 2
26 a .. . . . Chain ................................................................................................................. 2 2
27 504223295 Spacer ............................................................................................................... AR AR
28 580055651 Nut ..................................................................................................................... 4 4
29 524148239 Bracket .............................................................................................................. 1 1
30 580055983 Capscrew........................................................................................................... 2 2
31 580056002 Washer .............................................................................................................. 1 1
32 a .. . . . Tube................................................................................................................... 1 1
33 580039382 Fitting................................................................................................................. 1 1
33 580061267 O-Ring........................................................................................................... 1 1
33 580029083 O-Ring........................................................................................................... 1 1
34 505966510 Clamp ................................................................................................................ 1 1
35 580055631 Washer .............................................................................................................. 2 2
36 580055734 Capscrew........................................................................................................... 2 2
37 504064782 Hose Sheave ..................................................................................................... 1 1
37 504064715 Bushing ......................................................................................................... 1 1
38 900002259 Stubshaft ........................................................................................................... 1 1
39 580055976 Capscrew........................................................................................................... 1 1
40 500227907 Snap Ring.......................................................................................................... 1 1

FOOTNOTES:
a Refer to Table

12-44
P15753 12-04

FREE-LIFT CYLINDERS
(THREE STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERSTHREE STAGE FULL FREE-LIF T

GP/GLP/GDP040-50VX

OALH
DESCRIPTION 77.6 in. 83.5 in. 85.4 in. 89.4 in. 95.3 in.
ITEM Mast D508 D508 D508 D508 D508
Group Number 4310 4760 4910 5060 5510
Cylinder
8514556 8514559 8514560 8514562 8514565
Group Number
Free-Lift Cylinder 580034493 580034494 580034495 580034496 580034497
1 Shell 524157556 524157559 524157560 524157562 524157565
11 Rod 519492607 519492610 519492611 519492613 519492639

12-45
P15753 12-04

FREE-LIFT CYLINDERS
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP060-70VX

OALH
DESCRIPTION 88.0 in. 97.8 in. 103.7 in.
ITEM Mast D563 D563 D563
Group Number 4718 5318 5768
Cylinder
8518713 8518718 8518721
Group Number
Free-Lift Cylinder 580038210 580038215 580038218
1 Shell 524157612 524157617 524157620
11 Rod 518941614 518941619 518941622
KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Free-Lift Cylinder ............................................................................................... 1 1


1 a .. . . . Shell .............................................................................................................. 1 1
2 501753904 Screw ............................................................................................................ 1 1
3 502687901 Seal ............................................................................................................... 1 1
4 501850904 Snap Ring ..................................................................................................... 1 1
5 504148200 Washer .......................................................................................................... 1 1
6 504232230 O-Ring........................................................................................................... 1 ..
6 580011167 O-Ring........................................................................................................... .. 1
7 504235239 Check Valve .................................................................................................. 1 1
8 504024210 Wear Ring ..................................................................................................... 1 ..
8 504450757 Wear Ring ..................................................................................................... .. 1
9 504450734 Seal ............................................................................................................... 1 ..
9 504450754 Seal ............................................................................................................... .. 1
10 504450732 Back-Up Ring ................................................................................................ 1 ..
10 504450756 Back-Up Ring ................................................................................................ .. 1
11 a .. . . . Rod................................................................................................................ 1 1
12 502787903 Seal ............................................................................................................... 1 1
13 500348901 O-Ring........................................................................................................... 1 ..
13 015493500 O-Ring........................................................................................................... .. 1
14 502011903 Back-Up Ring ................................................................................................ 1 ..
14 502011929 Back-Up Ring ................................................................................................ .. 1
15 519493600 Gland............................................................................................................. 1 ..
15 518938600 Gland............................................................................................................. .. 1
16 504450758 Wiper Ring .................................................................................................... 1 1

505136046 Seal Kit (Includes Items 3, 6, 8-10, 12-14, 16) .................................................. 1 ..


505136047 Seal Kit (Includes Items 3, 6, 8-10, 12-14, 16) .................................................. .. 1

FOOTNOTES:
a Refer to Table

12-46
SECTION 13

13 ATTACHMENTS AND HEADER HOSE GROUP

13 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 13
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 13-28
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-26
CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-10
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 13-6
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 13-2
HEADER HOSES
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-12
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 13-8
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 13-4
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-20
TWO STAGE FULL FREE-LIFT .................................................................................................................... 13-18
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-16
INTEGRAL SIDE-SHIFT CYLINDER ............................................................................................................... 13-22
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 13-25
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 13-24

13-1
P16381 03-05

CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

CARRIAGETWO STAGE LIMITED F REE-L IFT

13-2
P16381 03-05

CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: GP/GLP/GDP40-50VX D507-3252 mm
B: GP/GLP/GDP60-70VX D562-3159 mm

QTY
ITEM PART NO. DESCRIPTION A B
505975533 Carriage Assembly ............................................................................................ 1 ..
524140796 Carriage Assembly ............................................................................................ .. 1
1 504072733 Carraige ........................................................................................................ 1 ..
1 524141730 Frame ............................................................................................................ .. 1
1 504071721 Stubshaft................................................................................................... 6 6
2 520036816 Load Roller.................................................................................................... 6 6
3 504072717 Spacer........................................................................................................... 2 2
4 015916500 Snap Ring ..................................................................................................... 6 6
5 500227907 Snap Ring ..................................................................................................... 4 4
6 504071779 Shim (0.020 in.)............................................................................................. AR AR
7 504075781 Pin ................................................................................................................. 2 2
8 505978544 Chain Anchor (Dual Hole) ............................................................................. 2 ..
8 580027878 Chain Anchor (Single Hole) (Optional).......................................................... 2 ..
8 505978527 Chain Anchor (Dual Hole) ............................................................................. .. 2
8 580027880 Chain Anchor (Single Hole) (Optional).......................................................... .. 2
9 580033718 Pin ................................................................................................................. 2 2
10 015415900 Cotter Pin ...................................................................................................... 2 2
a 449029003 Snap Ring ..................................................................................................... 6 6

FOOTNOTES:
a Not Illustrated

13-3
P16382 03-05

HEADER HOSES
(TWO STAGE LIMITED FREE-LIFT)

HEADER HOSESTWO STAGE L IMITED FREE-LIFT

13-4
P16382 03-05

HEADER HOSES
(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B
1 580045489 Hose (GP/GLP/GDP040-50VX D507-3252 mm)............................................... 2 4
1 580045490 Hose (GP/GLP/GDP060-70VX D562-3159 mm)............................................... 2 4
2 580055735 Capscrew........................................................................................................... 4 8
3 505962578 Clamp ................................................................................................................ 2 4
4 580055651 Nut ..................................................................................................................... 6 12
5 504069707 Bracket (RH) ...................................................................................................... 1 ..
5 504069711 Bracket (LH) ...................................................................................................... 1 1
6 524141696 Clamp ................................................................................................................ 3 6
7 580068221 Clamp ................................................................................................................ 1 2
8 504068794 Clamp ................................................................................................................ 1 2
9 580055981 Capscrew........................................................................................................... 2 4
10 580055650 Nut ..................................................................................................................... 2 4
11 504068772 Bracket (RH) ...................................................................................................... 1 ..
11 504068705 Bracket (LH) ...................................................................................................... 1 1
12 580055983 Capscrew........................................................................................................... 2 4
13 580055977 Capscrew........................................................................................................... 1 2
14 580055649 Lockwasher ....................................................................................................... 1 2
15 505961568 Stubshaft ........................................................................................................... 1 2
16 580023124 Sheave .............................................................................................................. 1 2
17 505962533 Spacer ............................................................................................................... 1 2
18 504070716 Washer .............................................................................................................. 1 2
19 580039424 Cap .................................................................................................................... 2 4

13-5
P16387 03-05

CARRIAGE
(TWO STAGE FULL FREE-LIFT)

CARRIAGETWO STAGE FULL FR EE-LIFT

13-6
P16387 03-05

CARRIAGE
(TWO STAGE FULL FREE-LIFT)

KEY:
A: GP/GLP/GDP40-50VX D509
B: GP/GLP/GDP60-70VX D564

QTY
ITEM PART NO. DESCRIPTION A B
505975556 Carriage Assembly ............................................................................................ 1 ..
524140802 Carriage Assembly ............................................................................................ .. 1
1 504072707 Frame ............................................................................................................ 1 ..
1 524141732 Frame ............................................................................................................ .. 1
1 504071721 Stubshaft................................................................................................... 6 6
2 520036816 Load Roller.................................................................................................... 6 6
3 015916500 Snap Ring ..................................................................................................... 6 6
4 504071779 Shim (0.020 in.)............................................................................................. AR AR
5 504072717 Spacer........................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ............................................................................. 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional).......................................................... 2 ..
6 505978527 Chain Anchor (Dual Hole) ............................................................................. .. 2
6 580027880 Chain Anchor (Single Hole) (Optional).......................................................... .. 2
7 504071702 Pin ................................................................................................................. 2 2
8 500227907 Snap Ring ..................................................................................................... 4 4
9 580033718 Pin ................................................................................................................. 2 2
10 015415900 Cotter Pin ...................................................................................................... 2 2
a 449029003 Snap Ring ..................................................................................................... 6 6

FOOTNOTES:
a Not Illustrated

13-7
P16390 03-05

HEADER HOSES
(TWO STAGE FULL FREE-LIFT)

HEADER HOSESTWO STAGE F ULL FREE-LIFT

13-8
P16390 03-05

HEADER HOSES
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 86.4 in. 90.4 in. 80.3 in.
ITEM
Mast D564 D564 D509
Group Number 3060 3260 3262
4 Hose (To Side-Shift) 580045556 580045568 580045556
8 Hose (To Mast) 580045598 580045600 580045598
16 Channel (LH) 900004217 900004218 900004217
20 Tube 580045206 580045209 580045206
21 Tube 580045236 580045238 580045236
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 504068704 Clamp ................................................................................................................ 2 2


2 505965586 Clamp ................................................................................................................ 8 8
3 580055651 Nut ..................................................................................................................... 2 4
4 a .. . . . Hose (To Side-Shift) .......................................................................................... 2 2
5 580039424 Cap .................................................................................................................... 2 4
6 580055734 Capscrew........................................................................................................... 2 4
7 505978597 Clamp ................................................................................................................ 1 2
8 a .. . . . Hose (To Mast) .................................................................................................. .. 2
9 505965599 Clamp ................................................................................................................ 2 2
10 505959500 Clamp ................................................................................................................ 2 2
11 524141792 Channel (RH)..................................................................................................... 1 1
12 312850034 Strap Clamp....................................................................................................... 1 2
13 504068794 Clamp ................................................................................................................ 3 6
14 580055863 Capscrew........................................................................................................... 2 4
15 505961505 Bracket .............................................................................................................. 1 1
16 a .. . . . Channel (LH) ..................................................................................................... 1 1
17 524141696 Clamp ................................................................................................................ .. 2
18 580068221 Clamp ................................................................................................................ .. 2
19 580055989 Capscrew........................................................................................................... 4 8
20 a .. . . . Tube................................................................................................................... 1 1
21 a .. . . . Tube................................................................................................................... 1 1
22 504070721 Snap Ring.......................................................................................................... 2 4
23 504070756 Hose Guide ....................................................................................................... 2 4
24 449034054 Pin ..................................................................................................................... 2 4
25 580055977 Capscrew........................................................................................................... 1 2
26 580009289 Bracket .............................................................................................................. .. 1
27 580023124 Sheave .............................................................................................................. 1 2
28 580055636 Washer .............................................................................................................. 1 2
29 504070716 Washer .............................................................................................................. 1 2
30 580056001 Nut ..................................................................................................................... 1 2
31 580009290 Stubshaft ........................................................................................................... 1 2
32 580009288 Bracket .............................................................................................................. 1 1

FOOTNOTES:
a Refer to Table

13-9
P16396 03-05

CARRIAGE
(THREE STAGE FULL FREE-LIFT)

CARRIAGETHREE STAGE FULL FREE-LIFT

13-10
P16396 03-05

CARRIAGE
(THREE STAGE FULL FREE-LIFT)

KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B
520040834 Carriage Assembly (42 in) ................................................................................. 1 ..
524140799 Carriage Assembly ............................................................................................ .. 1
1 520041804 Frame (42 in)................................................................................................. 1 ..
1 524141731 Frame ............................................................................................................ .. 1
1 504066700 Stubshaft................................................................................................... 6 6
2 520036852 Load Roller.................................................................................................... 6 6
3 015916300 Snap Ring ..................................................................................................... 6 6
4 504233232 Shim (0.020 in.)............................................................................................. AR AR
5 504235278 Spacer........................................................................................................... 2 2
6 505978544 Chain Anchor (Dual Hole) ............................................................................. 2 ..
6 580027878 Chain Anchor (Single Hole) (Optional).......................................................... 2 ..
6 505978527 Chain Anchor (Dual Hole) ............................................................................. .. 2
6 580027880 Chain Anchor (Single Hole) (Optional).......................................................... .. 2
7 504071702 Pin ................................................................................................................. 2 2
8 500227907 Snap Ring ..................................................................................................... 4 4
9 580033718 Pin (Chain Anchor)........................................................................................ 2 2
10 015415900 Cotter Pin ...................................................................................................... 2 2
a 449029011 Snap Ring ..................................................................................................... 6 6

FOOTNOTES:
a Not Illustrated

13-11
P16399 03-05

HEADER HOSES
(THREE STAGE FULL FREE-LIFT)

HEADER HOSESTHREE STAGE FU LL F REE-L IFT

13-12
P16399 03-05

HEADER HOSES
(THREE STAGE FULL FREE-LIFT)

GP/GLP/GDP040-50VX

OALH
DESCRIPTION 77.6 in. 83.5 in. 85.4 in. 89.4 in. 95.3 in.
ITEM
Mast D508 D508 D508 D508 D508
Group Number 4310 4760 4910 5060 5510
1 Hose 580045474 580045477 580045478 580045512 580045515

GP/GLP/GDP060-70VX

OALH
DESCRIPTION 88.0 in. 97.8 in. 103.7 in.
ITEM
Mast D563 D563 D563
Group Number 4718 5318 5768
1 Hose 580045512 580045516 580045524
KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 a .. . . . Hose .................................................................................................................. 2 4
2 580055651 Nut ..................................................................................................................... 5 10
3 505978597 Clamp ................................................................................................................ 1 2
4 580055734 Capscrew........................................................................................................... 4 10
5 580055982 Capscrew........................................................................................................... 1 2
6 504071766 Hose Restraint................................................................................................... 1 2
7 580056003 Washer .............................................................................................................. 1 2
8 580055652 Nut ..................................................................................................................... 1 2
9 580055633 Washer .............................................................................................................. 1 2
10 580055741 Capscrew........................................................................................................... 1 2
11 520039810 Hose Guide (RH) ............................................................................................... 1 1
11 520039872 Hose Guide (LH)................................................................................................ .. 1
12 580055978 Capscrew........................................................................................................... 1 2
13 504069761 Tube................................................................................................................... 1 2
14 580055989 Capscrew........................................................................................................... 4 8
15 504068794 Clamp ................................................................................................................ 2 4
16 504069740 Plate .................................................................................................................. 1 1
17 524141696 Clamp ................................................................................................................ 1 2
18 580068221 Clamp ................................................................................................................ 1 2
19 504070721 Snap Ring.......................................................................................................... 2 4
20 504070756 Hose Guide ....................................................................................................... 2 4
21 504070735 Bracket (RH) ...................................................................................................... 1 1
21 504069792 Bracket (LH) ...................................................................................................... .. 1
22 520053804 Nut ..................................................................................................................... 2 4
23 518797639 Stubshaft ........................................................................................................... 1 2
24 580023124 Sheave .............................................................................................................. 2 4
25 505962533 Spacer ............................................................................................................... 1 2
26 504070716 Washer .............................................................................................................. 2 4
27 580055977 Capscrew........................................................................................................... 2 4

13-13
P16399 03-05

HEADER HOSES
(THREE STAGE FULL FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

28 580009288 Bracket (RH Hose Guard) ................................................................................. 1 1


29 580009290 Stubshaft ........................................................................................................... 1 2
30 449034054 Pin ..................................................................................................................... 1 2
31 580055636 Washer .............................................................................................................. 1 2
32 580009289 Bracket (LH Hose Guard) .................................................................................. .. 1
33 580039424 Cap .................................................................................................................... 2 4
34 580051876 Cap .................................................................................................................... 1 2

FOOTNOTES:
a Refer to Table

13-14
NOTES

13-15
P16409 03-05

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT ASSEMBLYTWO STAGE LIMITED FREE-LIFT

13-16
P16409 03-05

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: GP/GLP/GDP040-50VX D507
B: GP/GLP/GDP060-70VX D562

QTY
ITEM PART NO. DESCRIPTION A B
580023768 Side-Shift Carriage Assembly (42 in.) ............................................................... 1 ..
580023771 Side-Shift Carriage Assembly (48 in.) ............................................................... 1 ..
524141781 Side-Shift Carriage Assembly (42 in.) ............................................................... .. 1
524141782 Side-Shift Carriage Assembly (48 in.) ............................................................... .. 1
1 580023795 Frame (42 in., 48 in.) (Inner) ......................................................................... 1 ..
1 524141699 Frame (Inner) ................................................................................................ .. 1
2 580023800 Frame (42 in.) (Outer) ................................................................................... 1 ..
2 580023801 Frame (48 in.) (Outer) ................................................................................... 1 ..
2 580023784 Frame (42 in.) (Outer) ................................................................................... .. 1
2 580023785 Frame (48 in.) (Outer) ................................................................................... .. 1
3 580020708 Cylinder Assembly (☞ P16410) .................................................................. 1 ..
3 580020709 Cylinder Assembly (☞ P16410) .................................................................. .. 1
4 580020724 Bearing (Upper)............................................................................................. 2 ..
4 580020725 Bearing (Upper)............................................................................................. .. 2
5 580020726 Bearing (Lower)............................................................................................. 2 ..
5 580020727 Bearing (Lower)............................................................................................. .. 2
6 580020723 Hook (Lower)................................................................................................. 2 2
7 449001400 Capscrew ...................................................................................................... 4 4
8 502566903 Washer (Hardened)....................................................................................... 4 4
9 580026721 Pin ................................................................................................................. 2 2
10 580026723 Cotter Pin ...................................................................................................... 2 2
11 580026720 Shim .............................................................................................................. 3 3
12 015628700 Lube Fitting ................................................................................................... 2 2
13 520036816 Load Roller.................................................................................................... 6 6
14 015916500 Snap Ring ..................................................................................................... 6 6
15 504071779 Shim (0.020 in.)............................................................................................. 28 28
16 504072717 Spacer........................................................................................................... 2 2
17 505978527 Chain Anchor (Dual Hole) ............................................................................. .. 2
17 580027880 Chain Anchor (Single Hole) (Optional).......................................................... .. 2
17 505978544 Chain Anchor (Dual Hole) ............................................................................. 2 ..
17 580027878 Chain Anchor (Single Hole) (Optional).......................................................... 2 ..
18 504075781 Pin ................................................................................................................. 2 2
18 504071702 Pin (48 in.)..................................................................................................... 2 ..
19 500227907 Snap Ring ..................................................................................................... 4 4
20 580033718 Pin ................................................................................................................. 2 2
21 015415900 Cotter Pin ...................................................................................................... 2 2
a 449029003 Snap Ring ..................................................................................................... 6 6

FOOTNOTES:
a Not Illustrated

13-17
P16408 03-05

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT ASSEMBLYTWO STAGE FULL FREE-LIFT

13-18
P16408 03-05

INTEGRAL SIDE-SHIFT ASSEMBLY


(TWO STAGE FULL FREE-LIFT)

KEY:
A: GP/GLP/GDP040-50VX D509
B: GP/GLP/GDP060-70VX D564

QTY
ITEM PART NO. DESCRIPTION A B
580023769 Side-Shift Carriage (42 in.) ................................................................................ 1 ..
580023772 Side-Shift Carriage (48 in.) ................................................................................ 1 ..
524141745 Side-Shift Carriage (42 in.) ................................................................................ .. 1
524141746 Side-Shift Carriage (48 in.) ................................................................................ .. 1
1 580023796 Frame (42 in., 48 in.) (Inner) ......................................................................... 1 ..
1 524141738 Frame (42 in., 48 in.) (Inner) ......................................................................... .. 1
2 580023800 Frame (42 in.) (Outer) ................................................................................... 1 ..
2 580023801 Frame (48 in.) (Outer) ................................................................................... 1 ..
2 580023784 Frame (42 in.) (Outer) ................................................................................... .. 1
2 580023785 Frame (48 in.) (Outer) ................................................................................... .. 1
3 580020723 Hook (Lower)................................................................................................. 2 2
4 502566903 Washer (Hardened)....................................................................................... 4 4
5 449001400 Capscrew ...................................................................................................... 4 2
6 015628700 Lube Fitting ................................................................................................... 2 2
7 500227907 Snap Ring ..................................................................................................... 4 4
8 580020726 Bearing (Lower)............................................................................................. 2 ..
8 580020727 Bearing (Lower)............................................................................................. .. 2
9 580026721 Pin ................................................................................................................. 2 2
10 580026723 Cotter Pin ...................................................................................................... 2 2
11 580020724 Bearing (Upper)............................................................................................. 2 ..
11 580020725 Bearing (Upper)............................................................................................. .. 2
12 520036816 Load Roller.................................................................................................... 6 6
13 015916500 Snap Ring ..................................................................................................... 6 6
14 504072717 Spacer........................................................................................................... 2 2
15 580020708 Cylinder Assembly (☞ P16410) .................................................................. 1 ..
15 580020709 Cylinder Assembly (☞ P16410) .................................................................. .. 1
16 504071779 Shim (0.020 in.)............................................................................................. 28 28
17 580026720 Shim .............................................................................................................. 3 3
18 580033718 Pin ................................................................................................................. 2 2
19 505978544 Chain Anchor (Dual Hole) ............................................................................. 2 ..
19 580027878 Chain Anchor (Single Hole) (Optional).......................................................... 2 ..
19 505978527 Chain Anchor (Dual Hole) ............................................................................. .. 2
19 580027880 Chain Anchor (Single Hole) (Optional).......................................................... .. 2
20 504071702 Pin ................................................................................................................. 2 2
21 015415900 Cotter Pin ...................................................................................................... 2 2
a 449029003 Snap Ring ..................................................................................................... 6 6

FOOTNOTES:
a Not Illustrated

13-19
P16407 03-05

INTEGRAL SIDE-SHIFT ASSEMBLY


(THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIFT ASSEMBLYTHREE STAGE FULL FREE-LIF T

13-20
P16407 03-05

INTEGRAL SIDE-SHIFT ASSEMBLY


(THREE STAGE FULL FREE-LIFT)

KEY:
A: GP/GLP/GDP040-50VX D508
B: GP/GLP/GDP060-70VX D563

QTY
ITEM PART NO. DESCRIPTION A B
580023770 Side-Shift Carriage (42 in.) ................................................................................ 1 ..
580023773 Side-Shift Carriage (48 in.) ................................................................................ 1 ..
524141745 Side-Shift Carriage (42 in.) ................................................................................ .. 1
524141747 Side-Shift Carriage (48 in.) ................................................................................ .. 1
580033378 Side-Shift Carriage (54 in.) ................................................................................ .. 1
1 580023797 Frame (42 in., 48 in.) (Inner) ......................................................................... 1 ..
1 524141739 Frame (42 in., 48 in.) (Inner) ......................................................................... .. 1
1 580033336 Frame (54 in.) (Inner) (54 in.)........................................................................ .. 1
2 580023800 Frame (42 in.) (Outer) ................................................................................... 1 ..
2 580023801 Frame (48 in.) (Outer) ................................................................................... 1 ..
2 580023784 Frame (42 in.) (Outer) ................................................................................... .. 1
2 580023785 Frame (48 in.) (Outer) ................................................................................... .. 1
2 580033393 Frame (54 in.) (Outer) ................................................................................... .. 1
3 580020723 Hook (Lower)................................................................................................. 2 2
4 502566903 Washer (Hardened)....................................................................................... 4 4
5 449001400 Capscrew ...................................................................................................... 4 2
6 015628700 Lube Fitting ................................................................................................... 2 2
7 500227907 Snap Ring ..................................................................................................... 4 4
8 580020726 Bearing (Lower)............................................................................................. 2 ..
8 580020727 Bearing (Lower)............................................................................................. .. 2
9 580026721 Pin ................................................................................................................. 2 2
10 580026723 Cotter Pin ...................................................................................................... 2 2
11 580020724 Bearing (Upper)............................................................................................. 2 ..
11 580020725 Bearing (Upper)............................................................................................. .. 2
12 520036852 Load Roller.................................................................................................... 6 6
13 015916300 Snap Ring ..................................................................................................... 6 6
14 504235278 Spacer........................................................................................................... 2 2
15 580020708 Cylinder Assembly (☞ P16410) .................................................................. 1 ..
15 580020709 Cylinder Assembly (☞ P16410) .................................................................. .. 1
16 504233232 Shim (0.020 in.)............................................................................................. 28 28
17 580026720 Shim .............................................................................................................. 3 3
18 580033718 Pin ................................................................................................................. 2 2
19 505978544 Chain Anchor (Dual Hole) ............................................................................. 2 ..
19 580027878 Chain Anchor (Single Hole) (Optional).......................................................... 2 ..
19 505978527 Chain Anchor (Dual Hole) ............................................................................. .. 2
19 580027880 Chain Anchor (Single Hole) (Optional).......................................................... .. 2
20 504071702 Pin ................................................................................................................. 2 2
21 015415900 Cotter Pin ...................................................................................................... 2 2
22 a 449029011 Snap Ring ..................................................................................................... 6 6

FOOTNOTES:
a Not Illustrated

13-21
P16410 03-05

INTEGRAL SIDE-SHIFT CYLINDER

INTEGRAL SIDE-SHIFT CYLINDER

13-22
P16410 03-05

INTEGRAL SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

580020708 Cylinder Assembly (GP/GLP/GDP040-50VX) ........................................................... 1


580020709 Cylinder Assembly (GP/GLP/GDP060-70VX) ........................................................... 1
1 580020710 Cylinder Shell ....................................................................................................... 1
2 580020721 Rod Seal .............................................................................................................. 2
3 580020719 O-Ring.................................................................................................................. 2
4 580026724 Retainer................................................................................................................ 2
5 580020741 Rod Wiper ............................................................................................................ 2
6 580026725 Pin ........................................................................................................................ 1

580027520 Seal Kit (Includes Items 2-3, 5) ............................................................................ 1

13-23
P16412 03-05

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES


(TWO STAGE LIMITED FREE-LIFT)

INTEGRAL SIDE-SHIFT HYDRAULIC HOSESTWO STAGE LIMITED F REE-L IFT

KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

1 580049064 Hose .................................................................................................................. 1 ..


1 580046147 Hose .................................................................................................................. .. 1
2 580046145 Hose .................................................................................................................. 1 ..
2 580046146 Hose .................................................................................................................. .. 1
3 312850042 Strap Clamp....................................................................................................... 1 1
4 580019865 Fitting................................................................................................................. 2 2
4 580039385 O-Ring........................................................................................................... 1 1
4 504155200 O-Ring........................................................................................................... 1 1

13-24
P16411 03-05

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES


(TWO AND THREE STAGE FULL FREE-LIFT)

INTEGRAL SIDE-SHIF T HYDRAULIC HOSESTWO AND THREE STAGE FUL L F REE-L IFT

KEY:
A: GP/GLP/GDP040-50VX
B: GP/GLP/GDP060-70VX

QTY
ITEM PART NO. DESCRIPTION A B

1 580027672 Hose (42 in.) ...................................................................................................... 1 ..


1 580046149 Hose (48 in.) ...................................................................................................... .. 1
1 580046150 Hose (54 in.) ...................................................................................................... .. 1
2 580020736 Hose (42 in.) ...................................................................................................... 1 ..
2 580046145 Hose (48 in.) ...................................................................................................... .. 1
2 580046146 Hose (54 in.) ...................................................................................................... .. 1
3 312850042 Strap Clamp....................................................................................................... 1 1
4 580019865 Fitting................................................................................................................. 2 2
4 580039385 O-Ring........................................................................................................... 1 1
4 504155200 O-Ring........................................................................................................... 1 1

13-25
P16386 04-05

AUXILIARY TUBE EXTENSIONS


(TWO STAGE LIMITED FREE-LIFT)

AUXILIARY TUBE EXTENSIONSTWO STAGE LIMITED F REE-L IFT

13-26
P16386 04-05

AUXILIARY TUBE EXTENSIONS


(TWO STAGE LIMITED FREE-LIFT)

KEY:
A: D507, Standard Carriage
B: D507, Integral Side-Shift Carriage
C: D562, Standard Carriage
D: D562, Integral Side-Shift Carriage

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580039424 Cap .............................................................................................. 2 2 2 2


2 580039394 Fitting........................................................................................... 2 2 2 2
2 504155200 O-Ring..................................................................................... 4 4 4 4
3 580056586 Bracket ........................................................................................ .. 1 .. ..
3 580056587 Bracket ........................................................................................ .. .. .. 1
3 580056588 Bracket ........................................................................................ 1 .. 1 ..
4 524198181 Tube............................................................................................. 1 .. .. ..
4 524198185 Tube............................................................................................. .. .. 1 ..
5 524198182 Tube............................................................................................. 1 .. .. ..
5 524198186 Tube............................................................................................. .. .. 1 ..
6 524198183 Tube............................................................................................. 1 1 .. ..
6 524198187 Tube............................................................................................. .. .. 1 1
7 524198184 Tube............................................................................................. 1 1 .. ..
7 524198188 Tube............................................................................................. .. .. 1 1
8 a 524147486 Fitting........................................................................................... 2 2 2 2
8 a 504155200 O-Ring..................................................................................... 2 2 2 2
8 a 580039385 O-Ring..................................................................................... 2 2 2 2
9 a 580018834 Quick Disconnect Socket............................................................. 2 2 2 2
10 a 580018835 Quick Disconnect Nipple ............................................................. 2 2 2 2
11 a 580018833 Dust Cap ..................................................................................... 2 2 2 2
12 a 580019808 Fitting........................................................................................... 2 2 2 2
12 a 580039385 O-Ring..................................................................................... 2 2 2 2
12 a 504155200 O-Ring..................................................................................... 2 2 2 2
13 580066043 Ball Valve..................................................................................... 1 1 1 1
14 052643200 Fitting........................................................................................... 1 1 1 1
14 052645200 O-Ring..................................................................................... 1 1 1 12

FOOTNOTES:
a Used With Quick Disconnect Only

13-27
P16386 04-05

AUXILIARY TUBE EXTENSIONS


(TWO AND THREE STAGE FULL FREE-LIFT)

AUXILIARY TUBE EXTENSIONSTWO AND THREE STAGE FULL FREE-LIFT

13-28
P16386 04-05

AUXILIARY TUBE EXTENSIONS


(TWO AND THREE STAGE FULL FREE-LIFT)

KEY:
A: D508, D509 Three Function
B: D508, D509 Four Function
C: D563, D564 Three Function
D: D563, D564 Four Function

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580039424 Cap .............................................................................................. 2 2 2 2


2 580039394 Fitting........................................................................................... 2 2 2 2
3 c 580056588 Bracket ........................................................................................ 1 .. 1 ..
3 a 580056741 Bracket ........................................................................................ .. 1 .. ..
3 a 580056586 Bracket ........................................................................................ .. .. .. 1
3 a 580056742 Bracket ........................................................................................ .. .. 1 ..
3 a 580056587 Bracket ........................................................................................ .. .. .. 1
4 580065003 Tube............................................................................................. 1 .. .. ..
4 580065007 Tube............................................................................................. .. .. 1 ..
5 580065004 Tube............................................................................................. 1 .. .. ..
5 580065008 Tube............................................................................................. .. .. 1 ..
6 580065005 Tube............................................................................................. .. 1 .. ..
6 580065009 Tube............................................................................................. .. .. .. 1
7 580065006 Tube............................................................................................. .. 1 .. ..
7 580065010 Tube............................................................................................. .. .. .. 1
8 b 524147486 Fitting........................................................................................... 2 2 2 2
8 b 580039385 O-Ring..................................................................................... 2 2 2 2
8 b 504155200 O-Ring..................................................................................... 2 2 2 2
9 b 580018834 Quick Disconnect Socket............................................................. 2 2 2 2
10 b 580018835 Quick Disconnect Nipple ............................................................. 2 2 2 2
11 b 580018833 Dust Cap ..................................................................................... 2 2 2 2
12 b 580019808 Fitting........................................................................................... 2 2 2 2
12 b 580039385 O-Ring..................................................................................... 2 2 2 2
12 b 504155200 O-Ring..................................................................................... 2 2 2 2
13 580066043 Ball Valve..................................................................................... 1 1 1 1
14 052643200 Fitting........................................................................................... 1 1 1 1
14 052645200 O-Ring..................................................................................... 1 1 1 1

FOOTNOTES:
a Used with Integral Side-Shift Carriage
b Used With Quick Disconnect Only
c Used with Standard Carriage

13-29
NOTES

13-30
SECTION 14

14 OPTIONS

14 OPTIONS
CONTENTS

SECTION 14
OPTIONS

DESCRIPTION PAGE

ACCUMULATOR AND ATTACHING PARTS..................................................................................................... 14-12


BACK-UP ALARM .............................................................................................................................................. 14-6
FIRE EXTINGUISHER ..................................................................................................................................... 14-14
HEATER HOSE ARRANGEMENT
GASOLINE, LPG, AND DIESEL ................................................................................................................... 14-16
MIRRORS
WITH CAB ...................................................................................................................................................... 14-8
WITH OVERHEAD GUARD .......................................................................................................................... 14-10
STROBE LIGHT
LED
PENDING PER ECN 10298201⇒ .............................................................................................................. 14-4
⇒PENDING PER ECN 10298201 .................................................................................................................. 14-2

14-1
P18342 12-06

STROBE LIGHT
(⇒PENDING PER ECN 10298201)

STROBE LIGHT⇒PENDING PER ECN 10298201

14-2
P18342 12-06

STROBE LIGHT
(⇒PENDING PER ECN 10298201)

ITEM PART NO. DESCRIPTION QTY

1 580056014 Strobe Light Assembly............................................................................................... 1


1 580000037 Strobe Light.......................................................................................................... 1
2 504232212 Bulb.................................................................................................................. 1
3 580035844 Lens (Amber) ................................................................................................... 1
4 580041195 Pin ........................................................................................................................ 2
4 580056004 Secondary Lock ................................................................................................... 1
4 580056006 Connector............................................................................................................. 2
5 580051159 Bracket ...................................................................................................................... 1
6 580058188 Nut ............................................................................................................................. 2
7 580055797 Wire Harness (Lights)................................................................................................ 1
8 580041360 Grommet.................................................................................................................... 1
9 580058314 Capscrew................................................................................................................... 2
10 580058212 Capscrew................................................................................................................... 2
11 580044859 Insert ......................................................................................................................... 2
12 504232297 Guard ........................................................................................................................ 1

14-3
P18334 12-06

STROBE LIGHT
(LED)
(PENDING PER ECN 10298201⇒)

STROBE LIGHTLEDPENDING PER ECN 10298201⇒

14-4
P18334 12-06

STROBE LIGHT
(LED)
(PENDING PER ECN 10298201⇒)

ITEM PART NO. DESCRIPTION QTY

580079615 Strobe Light Assembly............................................................................................... 1


1 580078920 Strobe Light.......................................................................................................... 1
2 580041195 Pin ........................................................................................................................ 1
2 580056006 Connector............................................................................................................. 1
2 580056004 Secondary Lock ................................................................................................... 1

14-5
P16412 03-05

BACK-UP ALARM

BACK-UP ALARM

14-6
P16412 03-05

BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 580045132 Back-Up Alarm (82-102 dbA) .................................................................................... 1


2 580058862 Bracket ...................................................................................................................... 1
3 505970526 Nut (Foldover)............................................................................................................ 2
4 580039438 Capscrew................................................................................................................... 2
5 580026621 Clip Nut...................................................................................................................... 1
6 580045142 Washer ...................................................................................................................... 1
7 580026812 Clip ............................................................................................................................ 1
8 580042886 Capscrew................................................................................................................... 1
9 580056613 Fastener .................................................................................................................... 1
10 b 580063926 Wire Harness (Back-Up Alarm) (To RH Chassis) (2-Pin Connector) ........................ 1
10 580022893 Connector............................................................................................................. 1
10 505968540 Secondary Lock ................................................................................................... 1
10 580021087 Connector............................................................................................................. 1
10 580021088 Secondary Lock ................................................................................................... 1
10 505968568 Terminal (Socket) ................................................................................................. 2
10 505968566 Insulator ............................................................................................................... 2
10 a 580052357 Wire Harness (Back-Up Alarm) (To RH Chassis) (6-Pin Connector) ........................ 1
10 580023951 Connector............................................................................................................. 1
10 518806641 Secondary Lock ................................................................................................... 1
10 580021087 Connector............................................................................................................. 1
10 580021088 Secondary Lock ................................................................................................... 1
10 505968514 Terminal (Pin) ....................................................................................................... 2
10 505968568 Terminal (Socket) ................................................................................................. 2
10 505968566 Insulator ............................................................................................................... 4
11 580030876 Clip ....................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B875B01500C
b S/N B875B01501C ⇒

14-7
P16414 03-05

MIRRORS
(WITH CAB)

MIRRORSWITH CAB

14-8
P16414 03-05

MIRRORS
(WITH CAB)

ITEM PART NO. DESCRIPTION QTY

1 505975539 Mirror ......................................................................................................................... 2


2 580058808 Bracket ...................................................................................................................... 2
3 580056815 Capscrew................................................................................................................... 4
4 580044861 Insert ......................................................................................................................... 4

14-9
P16415 03-05

MIRRORS
(WITH OVERHEAD GUARD)

MIRRORSWITH OVERHEAD GUARD

14-10
P16415 03-05

MIRRORS
(WITH OVERHEAD GUARD)

ITEM PART NO. DESCRIPTION QTY

1 505975539 Mirror ......................................................................................................................... 2


2 580077301 Bracket (RH) .............................................................................................................. 1
2 580077302 Bracket (LH) .............................................................................................................. 1
3 580056815 Capscrew................................................................................................................... 4
4 580058190 Nut ............................................................................................................................. 4

14-11
P16397 04-05

ACCUMULATOR AND ATTACHING PARTS

ACCUMULATOR AND ATTACH ING PARTS

14-12
P16397 04-05

ACCUMULATOR AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580072354 Accumulator............................................................................................................... 1
2 580065421 Spacer ....................................................................................................................... 2
3 580066235 Clamp ........................................................................................................................ 2
4 580075798 Hose .......................................................................................................................... 1
5 580019896 Fitting......................................................................................................................... 1
5 580019387 O-Ring.................................................................................................................. 3

14-13
P16395 04-05

FIRE EXTINGUISHER

FIRE EXTINGUISHER

ITEM PART NO. DESCRIPTION QTY

1 504061719 Fire Extinguisher Assembly Assembly ...................................................................... 1


1 .. . . . Fire Extinguisher .................................................................................................. 1
1 580049526 Bracket ................................................................................................................. 1
2 580056229 Bracket ...................................................................................................................... 1
3 580027621 Screw......................................................................................................................... 2
4 449022021 Lockwasher ............................................................................................................... 2
5 449021002 Washer ...................................................................................................................... 2
6 580056815 Capscrew................................................................................................................... 1
7 580027573 Nut (Flange)............................................................................................................... 1

14-14
NOTES

14-15
P16406 03-05

HEATER HOSE ARRANGEMENT


(GASOLINE, LPG, AND DIESEL)

HEATER HOSE ARRANGEMENTGASOLINE, LPG, AND DIESEL

14-16
P16406 03-05

HEATER HOSE ARRANGEMENT


(GASOLINE, LPG, AND DIESEL)

KEY:
A: Mazda Gasoline Engines
B: Mazda LPG Engines
C: GM Gasoline Engines
D: GM LPG Engines
E: Yanmar Diesel Engines

QTY
ITEM PART NO. DESCRIPTION A B C D E

1 580052680 Clamp ............................................................................... 6 5 5 5 5


2 580041557 Clamp ............................................................................... 1 1 1 1 1
3 580066556 Clamp ............................................................................... 1 1 1 1 1
4 900012204 Fitting................................................................................ .. .. .. .. 1
4 .. . . . Fitting (☞ P16203) .......................................................... 1 1 1 1 ..
5 502600903 Fitting (☞ P16203) .......................................................... .. .. .. .. 1
5 .. . . . Fitting................................................................................ 1 1 1 1 ..
6 580039890 Clamp ............................................................................... 3 4 2 4 4
6 580039918 Clamp ............................................................................... 1 .. .. .. ..
6 580039892 Clamp ............................................................................... .. .. 2 .. ..
7 580049814 Clip ................................................................................... 1 1 1 1 1
8 580042842 Base (Clamp).................................................................... 3 2 2 2 2
9 580052422 Hose ................................................................................. 1 .. .. .. ..
9 580052423 Hose ................................................................................. 1 .. .. .. ..
9 580052789 Hose ................................................................................. .. 1 .. .. ..
9 580052355 Hose ................................................................................. .. 1 .. .. 2
9 580052356 Hose ................................................................................. .. .. 1 .. ..
9 580058832 Hose ................................................................................. .. .. 1 .. ..
9 580052399 Hose ................................................................................. .. .. .. 2 ..
10 580058812 Bracket ............................................................................. 2 2 2 2 2
11 580047919 Nut (Flange)...................................................................... 4 4 4 4 4
12 .. . . . Fitting (To Cab) (☞ P16203) ........................................... 2 2 2 2 2

14-17
NOTES

14-18
SECTION 15

15 FIELD CONVERSION KITS

15 FIELD CONVERSION KITS


CONTENTS

SECTION 15
FIELD CONVERSION KITS

DESCRIPTION PAGE

ADD ON OPTIONS LIGHT KITS........................................................................................................................ 15-8


AUDIBLE ALARM KITS ...................................................................................................................................... 15-9
AUXILIARY TUBE EXTENSION KITS................................................................................................................ 15-8
BRAKE AND INCHING PEDAL CONVERSION................................................................................................. 15-2
DIRECTIONAL CONTROL................................................................................................................................. 15-2
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP/GDP040-050VX ............... 15-6
HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP/GDP060-070VX ............... 15-7
HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT ............................................................ 15-5
HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT....................................................... 15-4
HYDRAULIC CONTROL CONVERSIONS......................................................................................................... 15-3
MISCELLANEOUS KITS .................................................................................................................................. 15-10
RETURN TO SET TILT....................................................................................................................................... 15-2
SWIVEL SEAT KITS ........................................................................................................................................... 15-2
TREAD CONVERSION KITS ............................................................................................................................. 15-9
WEATHER PROTECTION KITS......................................................................................................................... 15-2

15-1
FIELD CONVERSION KITS

SWIVEL SEAT KITS

DESCRIPTION PART NUMBER


Swivel Seat, Vinyl, without Electronic Controls Kit 524230981
Swivel Seat, Cloth. without Electronic Controls Kit 524230982
Swivel Seat, Vinyl, With Electronic Controls Kit 524230983
Swivel Seat, Cloth, with Electronic Controls Kit 524230984

WEATHER PROTECTION KITS

DESCRIPTION PART NUMBER


Front Screen Steel/Glass For High Overhead Guard Kit 524256172
Top Screen Steel/Glass Kit 524256175

BRAKE AND INCHING PEDAL CONVERSION

DESCRIPTION PART NUMBER


Brake Dual Pedals with Dry Brakes Kit 524241616
Brake Dual Pedals with Wet Brakes Kit 524241617

DIRECTIONAL CONTROL

DESCRIPTION PART NUMBER


Direction Control Kit-Forward/Reverse Lever to Foot Control Pedal 524263337
Direction Control-Foot Directional Control Pedal to Forward/Reverse Lever Kit 524227697

RETURN TO SET TILT

DESCRIPTION PART NUMBER


Return to Set Tilt, Three Function Mini Levers without Clamping a 524266146
Return To Set Tilt, Four Function Mini Levers without Clamping a 524266147
Return To Set Tilt, Three Function Mini Levers with Clamping a 524266148
Return To Set Tilt, Four Function Mini Levers with Clamping a 524266149

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of Axcess
Online. See Service Bulletin LD00018.

15-2
FIELD CONVERSION KITS

HYDRAULIC CONTROL CONVERSIONS

DESCRIPTION PART NUMBER


Manual Three Function Levers without Clamping to Three Function Levers with 524228387
Clamping
Manual Three Function Levers without Clamping to Four Function Levers without 524243851
Clamping (Without Aux. Hyd. Cooler)
Manual Three Function Levers without Clamping to Four Function Levers with 524243852
Clamping (Without Aux. Hyd. Cooler)
Three Function Mini-Levers without Clamping to Three Function Levers with a 524229456
Clamping
Three Function Mini-Levers without Clamping to Four Function Levers without a 524243849
Clamping (Without Aux. Hyd. Cooler)
Three Function Mini-Levers without Clamping to Four Function Levers with a 524243850
Clamping (Without Aux. Hyd. Cooler)
Three Function Mini-Levers without Clamping to Three Function Joystick without a 524229686
Clamping
Three Function Mini-Levers with Clamping To Three Function without Clamping a 524245848
Load Weight Display Kit b 524258462
Three Function Mini-Levers w/o Clamp to Three Function Joystick With Clamping a 524264649
Four Function Mini Lever with Clamp to Four Function without Clamping a 524270047
Three Function Mini Levers without Clamping to Four Function with Clamp (With a 524268099
Aux. Hyd. Cooler)
Three Function Mini Levers without Clamping to Four Function with Clamp (With a 524268099
Aux. Hyd. Cooler)
Manual Three Function Levers without Clamp to Four Function with Clamp (With 524268100
Aux. Hyd. Cooler)
Manual Three Function Levers without Clamp to Four Function without Clamping 524268101
(With Aux. Hyd. Cooler)

FOOTNOTES:
a This kit contains software that must be dealer installed. Dealer needs to obtain a new Configuration Data
File (CDF) from the Aftermarket Services. The CDF should be ordered from the Software Resources page of
Axcess Online. See Service Bulletin ND00
b Use with E-Hydraulics Only

15-3
FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT

Two to Three Function Conversion

OALH
DESCRIPTION 88.4 in. 84.1 in.
Mast D562 D507
Group Number 3159 3252 QTY
Header Hose 524229037 524229034 1
Conversion Kit

Three to Four Function Conversion

OALH
DESCRIPTION 88.4 in. 84.1 in.
Mast D562 D507
Group Number 3159 3252 QTY
Header Hose 524229038 524229035 1
Conversion Kit

Two to Four Function Conversion

OALH
DESCRIPTION 88.4 in. 84.1 in.
Mast D562 D507
Group Number 3159 3252 QTY
Header Hose 524229039 524229036 1
Conversion Kit

15-4
FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT

Two to Three Function

OALH
DESCRIPTION 86.4 in. 90.4 in. 80.3 in.
Mast D564 D564 D509
Group Number 3060 3260 3262 QTY
Header Hose 524229232 524229235 524229232 1
Conversion Kit

Three to Four Function

OALH
DESCRIPTION 86.4 in. 90.4 in. 80.3 in.
Mast D564 D564 D509
Group Number 3060 3260 3262 QTY
Header Hose 524229232 524229236 524229232 1
Conversion Kit

Two to Four Function

OALH
DESCRIPTION 86.4 in. 90.4 in. 80.3 in.
Mast D564 D564 D509
Group Number 3060 3260 3262 QTY
Header Hose 524229234 524229237 524229234 1
Conversion Kit

15-5
FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP/GDP040-050VX

Two to Three Function

OALH
DESCRIPTION 77.6 in. 83.5 in. 85.4 in. 89.4 in. 95.3 in.
Mast D508 D508 D508 D508 D508
Group Number 4310 4760 4910 5060 5510 QTY
Header Hose 524229313 524229316 524229319 524229322 524229325 1
Conversion Kit

Three to Four Function

OALH
DESCRIPTION 77.6 in. 83.5 in. 85.4 in. 89.4 in. 95.3 in.
Mast D508 D508 D508 D508 D508
Group Number 4310 4760 4910 5060 5510 QTY
Header Hose 524229314 524229317 524229320 524229323 524229326 1
Conversion Kit

Two To Four Function

OALH
DESCRIPTION 77.6 in. 83.5 in. 85.4 in. 89.4 in. 95.3 in.
Mast D508 D508 D508 D508 D508
Group Number 4310 4760 4910 5060 5510 QTY
Header Hose 524229315 524229318 524229321 524229324 524229327 1
Conversion Kit

15-6
FIELD CONVERSION KITS

HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT GP/GLP/GDP060-070VX

Two to Three Function

OALH
DESCRIPTION 84.1 in. 88.0 in. 97.8 in. 103.7 in.
Mast D563 D563 D563 D563
Group Number 4568 4718 5318 5768 QTY
Header Hose 524229319 524229322 524229328 524229331 1
Conversion Kit

Three to Four Function

OALH
DESCRIPTION 84.1 in. 88.0 in. 97.8 in. 103.7 in.
Mast D563 D563 D563 D563
Group Number 4568 4718 5318 5768 QTY
Header Hose 524229320 524229323 524229329 524229332 1
Conversion Kit

Two to Four Function

OALH
DESCRIPTION 84.1 in. 88.0 in. 97.8 in. 103.7 in.
Mast D563 D563 D563 D563
Group Number 4568 4718 5318 5768 QTY
Header Hose 524229321 524229324 524229330 524229333 1
Conversion Kit

AUXILIARY TUBE EXTENSION KITS

DESCRIPTION PART NUMBER


Quick Disconnect Fittings Kit 524147488
Auxiliary Tube Extension Three Function Class II Standard Carriage Two Stage 524198191
LFL (40-50)
Auxiliary Tube Extension Four Function Class II Standard Carriage Two Stage 524198192
LFL (40-50)
Auxiliary Tube Extension Three Function Class III Standard Carriage Two Stage 524198193
LFL (60-70)
Auxiliary Tube Extension Four Function Class III Standard Carriage Two Stage 524198194
LFL (60-70)
Auxiliary Tube Extension Three Function Class II Side-Shift Carriage Two Stage 524198195
LFL (40-50)

15-7
FIELD CONVERSION KITS

AUXILIARY TUBE EXTENSION KITS (CONTINUED)

DESCRIPTION PART NUMBER


Auxiliary Tube Extension Four Function Class II Side-Shift Carriage Two Stage 524198196
LFL (40-50)
Auxiliary Tube Extension Four Function Class III Side-Shift Carriage Two Stage 524198197
LFL (60-70)
Auxiliary Tube Extension Four Function Class II Side-Shift Carriage Two Stage 524198198
LFL (60-70)
Auxiliary Tube Extension Three Function Class II Standard Carriage Two and Three 524147631
Stage FFL (40-50)
Auxiliary Tube Extension Four Function Class II Standard Carriage Two and Three 524147632
Stage FFL (40-50)
Auxiliary Tube Extension Three Function Class III Standard Carriage Two and Three 524147633
Stage FFL (60-70)
Auxiliary Tube Extension Four Function Class III Standard Carriage Two and Three 524147634
Stage FFL (60-70)
Auxiliary Tube Extension Three Function Class II Side-Shift Carriage Two and Three 524147635
Stage FFL (40-50
Auxiliary Tube Extension Four Function Class II Side-Shift Carriage Two and Three 524147636
Stage FFL (40-50)
Auxiliary Tube Extension Three Function Class III Side-Shift Carriage Two and 524147637
Three Stage FFL (60-70
Auxiliary Tube Extension Four Function Class III Side-Shift Carriage Two and Three 524147638
Stage FFL (60-70)

ADD ON OPTIONS LIGHT KITS

DESCRIPTION PART NUMBER


Lights Kit (Front Drive Lights and Rear Work Lights with Light Harness) a 524228194
Lights Kit (Front Drive Lights and Rear Work Lights without Light Harness) a 524228195
Lights Kit (Strobe Light with Light Harness) 524228196
Lights Kit (Strobe Light without Light Harness) 524228197
Lights Kit (Brake Lights and Tail Lights with Light Harness) a 524228198
Lights Kit (Brake Lights and Tail Lights without Light Harness) a 524228199
Lights Kit (Strobe for Cab) 524263692

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of Axcess
Online. See Service Bulletin LD00018.

15-8
FIELD CONVERSION KITS

AUDIBLE ALARM KITS

DESCRIPTION PART NUMBER


Audible Alarm 87 dBA Kit bc 524242372
Audible Alarm 97 dBA Kit bc 524242373
Audible Alarm 102 dBA Kit bc 524242374
Audible Alarm 107 dBA Kit bc 524242375
Audible Alarm 82-102 dBA Kit bc 524242376
Audible Alarm Kit (87 dbA) ad 524251564
Audible Alarm Kit (97 dbA) ad 524251565
Audible Alarm Kit (102 dbA) ad 524251566
Audible Alarm Kit (107 dbA) ad 524251567
Audible Alarm Kit (82-102 dbA) ad 524251568

FOOTNOTES:
a 2 - Pin Connector
b 6 - Pin Connector
c ⇒ S/N B875B01500C
d S/N B875B01501C ⇒

TREAD CONVERSION KITS

DESCRIPTION PART NUMBER


Wide Tread Conversion with 7.00x12 Pneu or Soild Monarch Tires 524258091
Wide Tread Conversion 28x9 Pneu and Solid Monarch or 225/75 R15 Radial 524258092
Dual Drive Wheel Conversion for 7.00x12 Pneu Tires 524258207
Dual Drive Wheel Conversion for 7.00x12 Monarch Solid Tires 524258208

MISCELLANEOUS KITS

DESCRIPTION PART NUMBER


Air Intake with Pre-Cleaner Kit 524228250
Traction Speed Limit Kit a 524229689
Powertrain Protection Kit 524230083
Lifting Eye Kit 524242365
Mirrors Kit 524226924
Dual Mirrors with Cab Kit 524242369
Accumulator Kit 524229604
Fire Extinguisher Kit (Without Cab) 524222190
Kit-Fire Extinguisher with Cab (With Cab) 524270761

15-9
FIELD CONVERSION KITS

MISCELLANEOUS KITS (CONTINUED)

DESCRIPTION PART NUMBER


Keyswitch without Operator I.D. to Push Button Start with I.D. 524260798
Keyswitch with Operator I.D. to Push Button Start with Operator I.D. 524260802
Push Button Start to Keyswitch Start Conversion Kit 524261863
Push Button Start with Remote Keyswitch Conversion Kit 524261866
Add Operator I.D. Kit a 580070131
Remove Operator I.D. Kit a 580070130
Operator Check List Kit a 580070136
Impact Monitoring Kit with Immediate Shutdown 524267002
Electronic Monitoring Kit 524267111
Impact Monitoring Kit with 30 Second Shutdown 524272299

FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of Axcess
Online. See Service Bulletin LD00018.

15-10
SECTION 16

16 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
009397410C 5-25 41 015492900 12-9 12 023338500 5-51 34 7-69 9
012824300 12-3 3 12-16 9 5-55 18 12-7 4
12-11 3 12-18 8 023604600 6-47 5 12-7 6
12-27 3 12-40 13 031206200 7-17 19 12-15 2
12-29 3 015493400 11-47 7 7-23 20 12-15 4
012827100 12-9 12 015493500 12-25 12 7-33 14 12-15 10
12-40 13 12-46 13 051740800 11-49 6 12-21 2
012828000 11-45 11 015627900 12-3 10 052643200 13-27 14 12-21 14
013393400 5-17 20 12-11 10 13-29 14 12-35 4
014936600 11-35 4 12-27 10 052645200 7-21 31 12-35 6
11-36 2 015628700 11-45 6 7-35 14 12-43 12
014939300 6-35 33 13-17 12 7-47 34 052645500 7-23 42
014940200 6-39 9 13-19 6 10-19 1 7-23 44
014979500 10-9 25 13-21 6 10-19 7 7-36 60
10-13 23 015630100 8-17 15 10-19 11 7-58 54
014996900 6-35 31 015630900 11-47 13 10-19 18 10-19 8
015026200 6-47 6 11-49 14 10-21 1 10-19 15
015026400 6-35 32 015631500 9-11 31 10-21 8 10-21 5
015026600 7-17 10 015759100 5-25 31 10-21 15 10-21 13
7-23 10 015915100 10-9 26 13-27 14 11-5 12
7-33 8 10-13 24 13-29 14 12-15 7
7-43 12 015916300 12-3 8 052645300 7-11 3 12-35 12
7-57 23 12-5 3 7-15 10 052645600 12-7 12
015026800 6-39 8 12-11 8 7-23 46 052645700 7-17 38
015035700 6-35 34 12-13 3 7-33 19 7-43 40
015125800 7-21 17 12-27 8 7-35 5 7-58 56
7-26 18 12-29 8 7-43 7 10-3 37
7-29 22 12-33 3 7-57 17 10-10 49
7-31 22 13-11 3 9-7 3 10-19 26
7-33 21 13-21 13 9-7 4 052645800 7-21 13
7-39 21 015916500 13-3 4 10-19 3 7-36 46
7-41 21 13-7 3 10-21 3 7-47 17
7-51 22 13-17 14 11-5 23 7-58 60
7-53 22 13-19 13 11-13 5 7-61 17
7-55 21 015918200 9-11 6 11-13 27 052645900 11-5 14
7-63 2 016103300 11-15 4 052645400 7-11 4 055076600 9-11 20
7-65 2 11-19 4 7-11 12 056056700 7-21 28
7-67 21 016103700 6-17 6 7-13 3 056260300 5-25 9
015415900 12-7 19 6-35 26 7-13 11 056363300 4-15 26
12-21 25 016110000 7-17 11 7-15 4 7-69 3
12-36 19 7-23 11 7-15 7 10-3 38
12-43 20 7-33 9 7-17 5 10-3 39
13-3 10 7-43 11 7-17 36 10-9 44
13-7 10 7-57 22 7-23 5 10-10 46
13-11 10 019299600 5-51 28 7-23 40 10-19 23
13-17 21 5-55 15 7-33 25 10-21 18
13-19 21 019324800 11-45 11 7-35 9 11-10 3
13-21 21 019930000 5-11 9 7-43 5 11-13 3
015418200 12-36 25 5-39 10 7-43 16 11-13 7
015418400 9-11 11 5-69 6 7-57 16 056623800 5-11 11
015418600 9-11 25 8-17 14 7-58 53 5-39 9

16-1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
056943800 10-19 15 312850034 13-9 12 449001249 2-69 25 449015012 1-17 19
10-21 13 312850042 5-33 7 449001295 1-13 2 449015014 1-25 5
057090400 10-19 8 10-9 18 449001296 2-77 12 1-31 29
10-21 5 13-24 3 2-79 10 10-3 26
057092500 3-3 6 13-25 3 449001302 2-97 6 10-7 24
3-5 6 315976070 7-35 14 7-21 8 10-9 33
3-7 6 10-19 17 7-26 8 10-13 31
3-9 6 10-21 14 7-35 21 449015098 5-57 10
057851800 5-17 14 449001004 12-21 15 7-47 8 5-59 7
059482800 11-15 3 449001007 12-21 30 7-57 47 5-75 10
11-19 3 449001010 7-17 28 7-61 13 449015112 6-59 1
059695500 9-11 15 7-23 30 12-21 18 10-3 1
059695600 9-11 16 7-35 26 449001399 1-13 2 10-7 1
059726400 10-19 11 7-43 28 449001400 13-17 7 10-9 1
10-21 8 449001013 1-19 5 13-19 5 10-13 1
060023700 6-135 5 7-21 29 13-21 5 449021001 1-5 27
6-139 4 7-26 26 449001412 7-17 17 2-93 5
061278200 1-69 3 7-35 2 7-21 14 7-17 3
061643400 11-10 3 7-47 32 7-23 18 7-23 3
062128400 11-41 13 7-61 31 7-26 15 7-33 27
062143700 6-17 5 7-69 17 7-33 3 7-43 2
6-35 25 449001018 12-21 7 7-36 50 7-57 5
062159500 5-11 18 449001024 7-21 36 7-43 20 449021002 14-14 5
5-11 18 7-26 27 7-47 15 449021003 1-19 8
062306700 6-47 7 7-47 37 7-57 30 1-23 9
064570300 7-17 23 7-61 29 7-61 21 1-25 12
7-23 24 449001028 8-17 7 449001415 2-97 4 5-57 21
7-35 34 449001040 7-33 24 6-57 2 5-59 16
064570600 7-43 31 449001048 7-5 7 8-17 2 5-75 21
7-57 37 7-6 7 449004091 5-5 12 449021006 3-3 5
065619300 5-81 11 449001050 7-17 2 449007005 4-3 7 3-5 4
065744300 9-11 19 7-23 2 4-5 7 3-7 4
080437000 12-15 7 7-33 28 4-7 6 3-9 5
150024222 1-17 18 7-43 1 4-9 6 6-17 11
150121835 6-135 9 7-57 4 4-11 6 6-35 35
6-139 6 449001053 2-77 8 4-13 6 6-47 9
201928200 7-43 36 2-79 3 4-15 10 12-21 19
7-47 18 449001073 6-17 10 4-17 9 449021010 7-21 34
7-57 18 6-35 23 4-21 9 7-26 28
7-57 46 6-35 36 4-23 9 7-48 39
7-61 5 6-47 10 449007018 1-23 8 7-61 32
203153200 7-17 9 449001078 7-36 55 1-25 11 9-11 38
7-23 9 449001120 6-39 4 2-82 82 11-15 13
7-43 13 449001138 2-9 5 2-86 64 11-19 14
7-57 24 2-11 6 449007023 1-31 22 12-21 10
203153300 7-33 7 2-77 11 449007050 5-57 5 449022013 2-9 4
203759000 6-39 10 2-79 11 449015002 1-19 11 2-11 5
258979300 1-15 6 2-97 7 6-43 28 2-77 13
1-17 13 449001160 7-35 38 8-3 15 2-79 12
311323023 8-17 30 449001233 2-69 15 8-27 8 2-97 5
9-11 5 449001248 2-7 3 449015011 9-17 11 7-17 27

16-2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7-23 29 13-7 11 500583902 11-15 16 502566901 2-7 4
7-33 23 13-17 22 11-17 11 2-27 4
7-35 22 13-19 22 11-19 17 2-69 25
7-43 25 449029011 13-11 11 11-21 12 502566902 2-9 7
7-57 26 13-21 22 500863104 6-7 8 2-11 10
7-58 49 449034001 5-51 6 6-9 29 8-18 36
7-61 12 449034005 5-79 8 500863106 6-7 8 502566903 8-17 27
7-61 38 449034011 5-79 8 6-10 30 8-17 31
449022016 2-97 3 449034021 12-5 9 501725901 8-18 52 12-21 26
6-57 3 12-29 9 501753904 12-25 2 13-17 8
7-21 22 449034054 12-21 24 12-46 2 13-19 4
7-26 23 12-44 23 501753914 12-16 2 13-21 4
7-36 52 13-9 24 12-18 2 502566904 2-5 10
7-47 24 13-14 30 501802906 11-47 3 2-79 8
7-61 23 449034061 1-13 6 501802909 9-13 7 2-97 13
7-69 16 449058034 8-18 48 501850904 12-9 2 7-8 2
8-17 3 500025905 7-17 24 12-25 4 502600903 14-17 5
449022017 1-69 5 7-23 25 12-40 2 502634904 5-81 14
2-77 6 7-35 32 12-46 4 502635907 11-27 3
2-79 4 500051225 5-5 17 501884905 6-28 46 11-43 6
3-3 26 500132901 5-69 3 6-31 33 502637902 11-47 2
3-5 15 500136913 6-59 3 501884906 4-3 27 502637905 11-49 2
3-7 15 500167920 12-16 10 4-5 17 502687901 12-16 3
7-5 6 12-18 9 4-7 15 12-18 3
7-6 6 500204901 5-25 42 4-9 14 12-25 3
7-21 35 5-39 4 4-11 26 12-46 3
7-26 25 500227907 12-7 1 4-13 16 502759901 8-18 61
7-47 38 12-15 18 4-15 26 502787901 12-9 11
7-61 28 12-21 3 4-17 25 502787903 12-25 14
9-15 10 12-35 1 4-21 25 12-46 12
12-21 31 12-44 40 4-23 25 502895201 12-16 4
449022018 7-17 16 13-3 5 501884907 5-17 23 12-40 6
7-21 15 13-7 8 502011903 9-13 6 502895203 12-40 6
7-23 17 13-11 8 11-49 9 502978552 12-7 4
7-26 16 13-17 19 12-46 14 12-15 10
7-33 4 13-19 7 502011914 11-47 8 12-35 4
7-35 39 13-21 7 502011929 12-25 13 502978553 12-7 4
7-43 21 500227910 12-21 23 12-46 14 12-15 10
7-47 14 12-44 22 502056903 4-5 16 12-35 4
7-57 30 500343914 12-5 8 4-9 15 504017203 12-16 5
7-61 22 12-21 22 4-13 15 12-18 4
8-3 16 12-29 12 5-33 12 504024202 12-9 6
8-27 9 12-44 21 11-5 7 12-40 7
449022019 1-17 17 500348901 12-46 13 11-7 2 504024203 12-9 6
6-49 5 500390901 7-23 44 502056906 10-3 20 12-40 7
449022021 14-14 4 7-36 60 502079902 5-25 18 504024210 12-46 8
449022022 6-43 15 500505908 7-21 19 502082904 5-25 17 504061719 14-14 1
449022041 7-5 4 7-26 20 502507901 5-51 4 504064703 12-36 18
7-6 4 7-35 10 5-55 21 504064715 12-44 37
9-17 10 7-47 21 502565902 8-17 26 504064718 12-21 6
449029003 13-3 11 7-61 3 502565903 9-11 37 12-43 4

16-3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504064734 12-21 12 12-35 2 12-25 5 12-27 9
12-43 10 504069707 13-5 5 12-40 3 504229241 11-49 3
504064739 12-7 16 504069711 13-5 5 12-46 5 504229298 1-23 12
12-15 13 504069724 12-21 17 504155200 9-7 3 1-25 18
12-35 16 504069740 13-13 16 9-7 4 1-31 32
504064742 12-35 10 504069761 13-13 13 9-7 5 504230207 11-43 13
504064745 12-44 26 504069765 12-7 9 10-19 1 504230236 11-27 10
504064746 12-36 18 504069791 12-7 2 10-19 3 11-43 10
504064751 12-36 24 12-15 16 10-19 7 504230239 11-15 8
504064758 12-7 22 12-35 2 10-21 1 11-19 8
12-36 22 504069792 13-13 21 10-21 3 504231204 6-67 3
12-43 17 504070716 13-5 18 11-13 5 6-133 1
504064760 12-21 21 13-9 29 11-13 11 6-133 2
12-44 26 13-13 26 11-13 22 6-133 9
504064767 12-7 2 504070721 13-9 22 11-13 27 504231215 1-53 21
12-15 17 13-13 19 13-24 4 504231248 1-53 16
12-35 2 504070735 13-13 21 13-25 4 504231252 1-53 18
504064769 12-7 2 504070756 13-9 23 13-27 2 504231265 1-55 7
12-15 16 13-13 20 13-27 8 504231270 5-77 9
12-35 2 504071702 13-7 7 13-27 12 504231296 1-53 23
504064775 12-44 26 13-11 7 13-29 8 504232202 11-45 8
504064778 12-43 7 13-17 18 13-29 12 504232212 14-3 2
504064780 12-36 18 13-19 20 504160200 12-9 7 504232230 12-9 4
504064782 12-44 37 13-21 20 12-40 8 12-25 6
504064784 12-36 18 504071721 13-3 1 504161200 12-9 8 12-40 4
504064794 12-44 26 13-7 1 12-40 9 12-46 6
504064795 12-21 13 504071766 13-13 6 504163200 12-9 14 504232234 2-79 20
12-43 11 504071779 13-3 6 12-16 12 504232259 9-13 5
504065767 12-44 26 13-7 4 12-19 11 11-49 8
504065770 12-21 21 13-17 15 12-40 15 504232275 2-9 16
504066700 12-3 2 13-19 16 504223295 12-44 27 504232281 6-117 2
12-5 2 504072707 13-7 1 504224217 9-11 17 6-117 5
12-11 2 504072710 12-36 18 504224218 9-11 18 6-119 41
12-13 2 504072717 13-3 3 504225257 6-27 7 6-128 24
12-27 2 13-7 5 6-31 17 6-128 30
12-29 2 13-17 16 11-7 18 6-129 56
12-33 2 13-19 14 504226218 3-7 31 504232297 6-53 14
13-11 1 504072733 13-3 1 504226242 1-19 4 6-54 14
504066711 12-44 26 504074715 12-13 1 1-25 6 14-3 12
504066737 12-21 21 504074785 12-13 1 1-31 30 504233232 12-3 7
504066782 12-36 18 504075738 12-44 26 504226268 8-17 29 12-5 4
504066788 12-36 18 504075767 12-36 24 8-17 33 12-11 7
504068704 13-9 1 504075781 13-3 7 504227270 11-15 9 12-13 4
504068705 13-5 11 13-17 18 11-19 9 12-27 7
504068772 13-5 11 504111201 1-66 1 504227276 6-7 7 12-29 7
504068794 11-13 25 504111202 1-66 1 504227283 9-11 24 12-33 4
13-5 8 504111203 1-66 1 504228266 11-13 19 13-11 4
13-9 13 504111204 1-66 1 504229225 11-47 14 13-21 16
13-13 15 504111205 1-66 1 11-49 16 504233271 1-69 3
504069702 12-7 2 504111208 1-66 1 12-3 9 504233279 12-3 5
12-15 16 504148200 12-9 3 12-11 9 12-11 5

16-4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
12-27 5 504281792 12-5 7 6-105 10 6-107 27
12-29 5 12-29 11 6-106 11 6-117 20
504234265 12-3 4 504281793 12-5 8 6-106 14 6-128 26
12-11 4 12-29 12 6-106 16 6-135 4
12-27 4 504281794 12-5 8 6-107 26 6-139 3
12-29 4 12-29 12 6-117 14 6-140 21
504234266 12-7 23 504281795 12-21 5 6-117 18 504288740 6-65 3
12-21 27 12-43 2 6-117 20 6-111 35
12-36 23 504281796 12-43 21 6-118 24 6-113 35
12-43 16 504281797 12-21 22 6-128 21 6-117 1
504235239 12-9 5 12-44 21 6-128 26 6-123 29
12-25 7 504281799 12-44 21 6-175 6 6-125 29
12-40 5 504282701 12-21 22 504288731 6-117 20 6-127 10
12-46 7 12-44 21 6-128 26 6-135 16
504235278 13-11 5 504282702 12-5 8 504288732 6-117 20 6-139 15
13-21 14 12-29 12 6-127 5 6-143 16
504240712 6-7 7 504282703 12-5 8 6-128 26 6-147 16
504240785 1-13 11 12-29 12 504288733 6-69 10 504288741 6-65 8
3-3 3 504288730 6-70 10 6-70 11 6-119 43
3-9 3 6-70 11 6-70 13 6-130 59
504242746 1-69 1 6-70 14 6-70 15 6-135 16
504242747 1-69 1 6-70 15 6-71 27 6-136 24
504242751 1-69 1 6-70 16 6-76 10 6-136 25
504246704 1-69 1 6-71 26 6-76 11 6-139 15
504256775 2-17 4 6-75 10 6-76 13 6-143 3
2-53 9 6-76 11 6-76 15 6-143 14
504256792 6-25 2 6-76 14 6-77 27 6-143 16
504256796 2-27 17 6-76 15 6-82 15 6-147 3
2-65 6 6-76 16 6-82 16 6-147 14
504258725 2-27 9 6-77 26 6-82 18 6-147 16
2-65 21 6-82 15 6-82 20 6-165 7
504258737 2-27 8 6-82 16 6-83 32 6-165 9
2-27 37 6-82 19 6-87 9 6-165 11
2-65 19 6-82 20 6-88 10 6-167 4
504258743 2-37 24 6-82 21 6-88 12 6-167 7
2-39 1 6-83 33 6-88 14 6-167 8
504259744 2-25 12 6-87 9 6-89 26 6-169 7
2-55 12 6-88 10 6-93 9 6-169 9
504259745 2-25 10 6-88 13 6-94 10 6-170 15
2-55 10 6-88 15 6-94 12 6-173 4
504259748 2-25 9 6-89 25 6-94 14 6-173 7
2-55 9 6-93 9 6-95 27 504288746 6-135 4
504259749 2-25 8 6-94 10 6-100 10 6-139 3
2-55 8 6-94 13 6-100 11 504288747 6-135 4
504259763 2-28 47 6-94 15 6-100 13 6-139 3
2-33 28 6-95 26 6-100 15 504288748 6-135 4
2-61 28 6-99 10 6-101 27 6-139 3
504259764 2-21 26 6-100 11 6-106 10 504288749 6-111 33
2-45 26 6-100 14 6-106 11 6-113 33
504263702 1-69 1 6-100 16 6-106 13 6-120 61
504263703 1-69 1 6-101 26 6-106 15 6-123 26

16-5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-125 26 12-46 17 505961568 13-5 15 6-82 21
6-127 7 505587581 12-9 13 505962533 13-5 17 6-87 9
6-143 18 12-16 11 13-13 25 6-88 10
6-147 18 12-18 10 505962578 13-5 3 6-88 14
6-165 5 12-40 14 505963547 5-42 22 6-88 15
6-165 8 505657502 12-16 7 505963578 10-15 2 6-93 9
504301785 12-21 4 12-18 6 505965530 9-11 4 6-94 10
12-43 1 505657512 12-9 10 505965551 8-18 40 6-94 14
504305701 11-47 4 505657522 12-40 11 505965586 13-9 2 6-94 15
504305702 9-13 9 505657536 12-40 11 505965599 13-9 9 6-99 10
11-49 5 505657584 12-40 11 505966507 5-11 6 6-100 11
504450732 12-46 10 505959500 13-9 10 505966510 12-44 34 6-100 15
504450733 12-9 8 505959522 5-42 23 505966543 6-28 44 6-100 16
12-40 9 5-45 2 505966595 4-3 22 6-105 10
504450734 12-46 9 505959552 2-13 5 4-5 22 6-106 11
504450740 6-63 1 2-59 6 4-7 19 6-106 15
6-65 1 505959558 2-13 4 4-9 19 6-106 16
6-67 4 2-27 20 4-11 21 6-175 6
6-133 4 2-27 44 4-13 21 505968511 6-111 32
6-133 7 2-35 1 4-15 20 6-113 32
6-133 10 2-59 5 4-17 19 6-120 62
504450741 6-63 2 2-65 10 4-21 19 6-123 30
6-65 2 2-65 28 4-23 19 6-125 30
6-67 6 505959568 2-23 19 5-25 15 6-127 8
6-133 5 2-47 19 505967516 5-67 2 505968514 1-15 17
6-133 6 505960503 2-25 12 505967544 8-17 19 1-17 18
6-133 11 2-55 12 8-18 43 6-9 26
504450754 12-25 9 505960512 2-25 8 505967551 7-17 40 6-23 7
12-46 9 505960516 2-21 11 7-23 46 6-59 6
504450755 12-9 7 2-45 11 7-33 19 6-69 5
12-40 8 505960520 2-52 3 7-35 5 6-71 30
504450756 12-25 10 505960521 2-27 45 7-43 7 6-75 5
12-46 10 505960531 2-65 31 7-57 17 6-77 31
504450757 12-25 8 505960535 6-15 7 7-61 30 6-81 9
12-46 8 6-25 17 505967598 7-17 29 6-87 3
504450758 12-25 16 505960536 2-25 6 7-23 31 6-89 30
12-46 16 2-55 6 7-35 41 6-93 3
504450761 6-63 6 505960538 2-33 12 7-43 29 6-99 5
6-65 6 2-61 12 505968501 6-143 19 6-101 30
6-67 5 505960545 2-28 50 6-147 19 6-105 5
6-133 4 2-65 7 505968505 6-70 10 6-118 35
6-133 7 505960548 2-25 11 6-70 11 6-129 40
6-133 10 2-55 11 6-70 15 6-144 20
504804779 5-11 5 505960549 6-25 16 6-70 16 6-147 20
505064747 6-143 19 505960550 2-27 16 6-75 10 6-150 23
6-147 19 2-65 27 6-76 11 6-154 17
505136037 12-40 17 505960558 2-37 18 6-76 15 6-165 1
505136039 12-9 15 505960578 1-69 2 6-76 16 6-169 1
505136041 12-40 16 505960594 2-33 6 6-82 15 6-169 1
505136046 12-46 17 2-61 6 6-82 16 6-175 2
505136047 12-25 17 505961505 13-9 15 6-82 20 14-7 10

16-6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505968533 1-17 18 6-144 20 6-100 21 6-99 4
505968535 6-143 19 6-147 20 6-101 25 6-105 4
6-147 19 6-157 1 6-101 29 6-161 3
505968540 1-15 16 6-165 1 6-101 31 6-161 6
1-17 18 6-169 1 6-101 34 6-161 8
6-9 25 14-7 10 6-101 35 6-163 3
6-71 30 14-7 10 6-105 4 6-163 7
6-77 31 505968568 6-23 10 6-105 6 6-163 9
6-89 30 6-61 2 6-106 21 505968598 2-71 13
6-101 30 6-69 4 6-107 25 2-73 11
6-175 2 6-69 6 6-107 29 505969521 9-11 36
14-7 10 6-70 21 6-107 31 505969551 9-11 35
505968563 2-71 13 6-71 25 6-107 36 505970524 5-5 10
2-73 11 6-71 29 6-149 3 5-23 7
6-43 24 6-71 31 6-149 6 5-29 7
505968566 6-70 17 6-71 34 6-149 11 5-37 7
6-70 18 6-71 35 6-149 12 5-61 8
6-71 35 6-75 4 6-149 15 5-63 8
6-71 37 6-75 6 6-150 18 505970526 1-6 50
6-72 38 6-76 20 6-150 19 7-15 14
6-76 18 6-76 21 6-150 24 14-7 3
6-77 37 6-77 29 6-153 7 505970529 6-27 36
6-77 38 6-77 30 6-153 10 6-31 4
6-78 40 6-78 41 6-153 13 6-35 19
6-81 2 6-81 8 6-153 14 6-39 2
6-81 3 6-81 10 6-154 18 6-41 2
6-84 42 6-83 22 6-157 1 6-43 30
6-88 16 6-83 23 6-157 8 505970544 9-11 14
6-88 17 6-83 25 6-157 9 505970549 8-18 62
6-89 38 6-83 26 6-159 1 505970551 8-21 3
6-90 40 6-83 30 6-159 10 8-22 3
6-93 4 6-83 35 6-159 11 8-24 4
6-94 16 6-84 41 6-161 1 8-27 2
6-94 17 6-87 2 6-163 1 505970552 6-9 28
6-95 35 6-87 4 6-165 3 6-63 8
6-95 37 6-88 21 6-165 6 6-65 10
6-96 40 6-88 22 6-165 10 6-67 2
6-100 17 6-89 28 6-167 5 6-133 1
6-100 18 6-89 31 6-169 3 6-133 2
6-101 35 6-89 33 6-169 4 6-133 9
6-101 37 6-89 35 6-169 6 6-136 19
6-102 38 6-93 1 6-169 10 6-140 19
6-106 17 6-93 2 6-173 5 6-143 9
6-106 18 6-93 4 6-175 3 6-143 11
6-107 38 6-94 19 14-7 10 6-147 9
6-108 40 6-94 21 14-7 10 6-147 11
6-108 41 6-95 22 505968593 6-69 4 6-157 4
6-118 36 6-95 29 6-75 4 6-159 4
6-129 41 6-95 35 6-81 8 505970554 8-21 7
6-135 9 6-99 4 6-87 2 8-22 3
6-139 6 6-99 6 6-93 2 8-24 4

16-7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505970567 11-45 8 4-7 2 505977525 1-53 17 1-49 12
505970574 6-39 5 4-9 2 505977565 1-53 5 1-51 12
505970586 6-118 33 4-11 2 505977581 1-55 9 518793609 1-3 11
6-118 38 4-13 2 505978527 13-3 8 518793684 1-35 8
6-119 48 4-15 2 13-7 6 1-37 4
6-129 43 4-17 2 13-11 6 1-39 11
6-129 44 4-21 2 13-17 17 1-41 11
6-129 47 4-23 2 13-19 19 1-43 8
505970589 8-21 5 505972565 9-11 9 13-21 19 1-45 8
8-22 5 505972572 4-3 8 505978544 13-3 8 1-47 8
8-24 5 4-5 8 13-7 6 1-49 8
8-27 2 4-7 7 13-11 6 1-51 6
505970591 2-77 10 4-9 7 13-17 17 518795660 11-45 9
2-79 7 4-17 10 13-19 19 518796608 6-17 15
7-8 3 4-21 10 13-21 19 518797639 13-13 23
505970592 4-5 17 505972589 6-150 23 505978570 1-53 17 518797699 11-15 12
4-9 14 6-154 17 505978586 1-53 17 11-19 12
4-13 16 505972590 9-11 7 505978597 13-9 7 518798654 5-42 3
4-19 6 505972593 6-113 47 13-13 3 518800606 6-17 12
505970598 9-15 5 6-118 35 506002500 11-47 5 518801615 12-7 21
505970599 9-15 4 6-125 38 506251503 11-47 6 12-21 29
505971507 9-11 22 6-129 40 506410500 12-9 13 12-36 21
505971512 9-11 32 505973527 12-21 9 12-40 14 12-43 18
505971513 9-11 12 505973533 9-17 1 507353800 1-5 28 518801644 12-7 21
505971515 8-21 9 505973554 11-13 9 511405800 2-69 4 12-36 21
8-23 5 505973558 12-7 18 5-7 2 12-43 18
8-24 5 12-44 26 5-19 14 518801662 12-5 6
505971516 9-11 26 505973573 8-21 1 5-31 5 12-29 10
505971521 9-11 34 505973582 9-15 1 5-33 9 518806635 5-81 4
505971533 9-11 29 505973583 8-21 1 5-69 9 6-23 6
505971538 9-11 33 505973584 12-43 8 10-3 20 6-23 17
505971579 9-11 30 505974501 11-45 9 514214804 5-7 16 6-69 5
505971587 5-7 5 505974549 7-18 44 5-19 2 6-75 5
5-19 7 7-24 49 5-31 3 6-81 9
5-31 12 7-43 24 5-69 7 6-87 3
505971590 9-11 13 7-57 25 514454800 7-17 5 6-93 3
505971656 9-15 7 7-61 37 7-23 5 6-99 5
9-17 7 505975505 9-13 1 7-33 25 6-105 5
9-17 8 505975513 9-13 8 7-35 9 518806641 14-7 10
505972507 6-113 47 505975533 13-3 7-43 5 518806645 1-53 11
6-118 35 505975539 14-9 1 7-57 16 518807683 5-46 6
6-125 38 14-11 1 7-69 9 518831610 12-9 9
6-129 40 505975556 13-7 516987808 5-42 18 518852600 11-47 11
505972530 9-11 10 505975575 5-19 10 518647602 1-66 1 518895610 12-40 10
505972554 6-23 18 505976530 1-53 4 518688601 1-66 1 518895611 12-40 10
6-135 9 1-55 1 518688602 1-66 1 518895614 12-40 10
6-139 6 505976537 6-17 19 518688603 1-66 1 518895617 12-40 10
505972555 6-111 15 6-17 20 518688604 1-66 1 518938600 12-25 15
6-113 15 505976545 1-53 10 518688605 1-66 1 12-46 15
505972563 4-3 3 505976556 1-53 9 518791631 12-36 18 518941610 12-25 11
4-5 3 505976593 6-25 15 518791646 1-43 12 518941612 12-25 11

16-8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
518941614 12-46 11 520038820 1-17 23 1-41 2 6-83 33
518941619 12-46 11 6-71 22 1-43 13 6-88 12
518941622 12-46 11 6-71 24 520042831 7-35 33 6-88 13
518987609 12-18 5 6-76 22 520042832 1-21 16 6-89 25
518987610 12-18 5 6-77 24 520044803 12-7 11 6-89 26
518988609 12-18 5 6-88 20 12-15 6 6-94 12
518988611 12-18 5 6-88 23 520044814 7-5 11 6-94 13
519457609 12-9 9 6-100 22 7-18 46 6-95 26
519465605 12-40 10 6-101 24 7-24 55 6-95 27
519465608 12-40 10 6-143 19 7-44 47 6-100 13
519465609 12-40 10 6-147 19 7-57 3 6-100 14
519465610 12-40 10 520038827 6-143 10 520044815 9-11 23 6-101 26
519465613 12-40 10 6-143 12 520044819 6-118 26 6-101 27
519492607 12-46 11 6-147 10 6-128 31 6-106 13
519492610 12-25 11 6-147 12 6-143 2 6-106 14
12-46 11 520038852 6-63 3 6-147 2 6-107 26
519492611 12-46 11 6-67 9 520044820 6-143 2 6-107 27
519492613 12-46 11 6-133 8 6-147 2 6-140 21
519492639 12-46 11 520038872 6-59 5 520044932 6-135 4 520045074 6-70 13
519493600 12-46 15 520038875 6-120 64 6-139 3 6-71 27
519679600 12-18 5 6-127 5 520044938 6-111 16 6-76 13
519680609 12-16 6 6-136 22 6-113 16 6-77 27
519680611 12-16 6 6-140 23 520045068 6-70 14 6-82 18
520035820 6-27 21 6-143 17 6-71 26 6-83 32
6-31 24 6-147 17 6-76 14 6-88 12
520036816 13-3 2 520038895 6-63 4 6-77 26 6-89 26
13-7 2 6-67 10 6-82 19 6-94 12
13-17 13 6-133 8 6-83 33 6-95 27
13-19 12 520039802 12-33 1 6-88 13 6-100 13
520036837 12-3 6 520039810 13-13 11 6-89 25 6-101 27
12-5 5 520039832 12-33 1 6-94 13 6-106 13
12-11 6 520039848 12-33 1 6-95 26 6-107 27
12-13 5 520039852 12-33 1 6-100 14 6-125 23
12-27 6 520039872 13-13 11 6-101 26 6-140 21
12-29 6 520039877 12-33 1 6-106 14 520045130 1-55 4
12-33 5 520039880 6-143 5 6-107 26 520045672 6-118 34
520036852 13-11 2 6-147 5 6-123 21 6-129 39
13-21 12 520040801 12-33 1 6-125 22 520045804 6-69 9
520037804 12-27 4 520040834 13-11 6-127 1 6-75 9
520037811 10-9 31 520040843 12-33 1 6-130 62 6-82 14
10-13 29 520040859 6-111 13 520045069 6-70 13 6-87 8
520037891 1-23 6 6-113 13 6-70 14 6-93 8
1-25 13 520040899 12-5 8 6-71 26 6-99 9
520037898 6-123 10 12-21 22 6-71 27 6-105 9
6-125 6 12-30 12 6-76 13 6-127 4
520038807 6-111 8 12-44 21 6-76 14 6-130 61
6-113 8 520041804 13-11 1 6-77 26 6-135 14
6-123 12 520041836 1-39 13 6-77 27 6-136 17
6-125 11 1-41 13 6-82 18 6-136 18
520038816 6-111 12 1-43 14 6-82 19 6-139 11
6-113 12 520041852 1-39 2 6-83 32 6-139 14

16-9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-140 17 524141747 13-21 524170326 1-69 1 524199305 1-67 1
6-161 4 524141781 13-17 524170331 1-69 1 524199306 1-67 1
6-161 7 524141782 13-17 524171803 11-49 1 524199318 1-67 1
6-163 4 524141786 12-35 12 524171804 11-49 1 524199320 1-67 1
6-163 8 524141792 13-9 11 524172003 11-49 7 524199323 1-67 1
6-175 4 524146877 12-21 1 524172603 11-47 1 524199324 1-67 1
520045805 6-69 9 524146879 12-21 1 524172604 11-47 1 524199325 1-67 1
6-75 9 524147486 13-27 8 524176005 12-40 1 524201323 1-15 2
6-82 14 13-29 8 524176008 12-40 1 1-17 25
6-87 8 524147597 12-44 32 524176009 12-40 1 1-33 5
6-93 8 524147647 12-44 32 524176010 12-40 1 524208880 1-53 12
6-99 9 524147648 12-44 32 524176013 12-40 1 524208881 1-53 20
6-105 9 524147649 12-44 32 524176055 12-40 1 524208883 1-15 4
6-127 4 524147682 12-44 32 524176058 12-40 1 1-17 15
6-130 61 524147683 12-44 32 524176059 12-40 1 524209959 2-95 9
6-135 17 524147686 12-44 32 524176060 12-40 1 2-99 14
6-139 14 524147801 12-7 12 524176063 12-40 1 524210176 1-9 1
6-161 4 12-15 8 524177724 1-6 44 524210177 1-9 1
6-161 7 12-35 11 524177725 1-6 44 524210178 1-9 1
6-163 4 524147802 12-7 12 524177726 1-5 30 524210179 1-9 1
6-163 8 12-15 8 524177809 12-18 1 524211381 1-6 49
6-175 4 12-35 11 524177811 12-18 1 524211382 1-6 60
6-175 5 524148239 12-44 29 524177909 12-16 1 524211730 1-23
520045874 6-111 31 524148345 10-19 19 524177911 12-16 1 1-25
6-113 31 10-21 16 524180729 1-5 40 524214603 9-13 2
6-123 28 524149438 1-5 23 524181656 1-13 1 524220529 1-55 2
6-125 28 524153614 5-69 13 524181657 1-13 1 524220653 1-5 42
6-136 19 524157556 12-46 1 524181658 1-13 1 524220654 1-5 21
6-140 19 524157559 12-25 1 524181660 1-13 1 524224752 1-6 47
520052851 6-9 18 12-46 1 524184112 3-3 7 524228041 1-53 7
520053804 13-13 22 524157560 12-46 1 3-9 7 524228290 2-113 8
520082818 10-17 9 524157562 12-46 1 524188741 1-6 46 524228291 2-113 6
524137230 5-81 12 524157565 12-46 1 524188746 1-6 58 524228505 2-115 6
524138930 10-15 17 524157608 12-25 1 524195754 1-5 26 524230455 1-15 21
524138931 10-15 17 524157610 12-25 1 524198181 13-27 4 1-53 1
524140796 13-3 524157612 12-46 1 524198182 13-27 5 524230456 1-15 21
524140799 13-11 524157617 12-46 1 524198183 13-27 6 1-53 1
524140802 13-7 524157620 12-46 1 524198184 13-27 7 524230458 1-15 21
524141696 11-13 2 524162256 1-55 8 524198185 13-27 4 1-53 1
13-5 6 524168510 12-40 1 524198186 13-27 5 524230459 1-15 21
13-9 17 524168511 12-40 1 524198187 13-27 6 1-53 1
13-13 17 524168514 12-40 1 524198188 13-27 7 524230460 1-15 20
524141699 13-17 1 524168517 12-40 1 524199293 1-66 1 1-53 1
524141730 13-3 1 524168560 12-40 1 524199294 1-66 1 524230461 1-15 20
524141731 13-11 1 524168561 12-40 1 524199295 1-66 1 1-53 1
524141732 13-7 1 524168563 12-40 1 524199297 1-67 1 524230463 1-15 20
524141738 13-19 1 524168567 12-40 1 524199298 1-67 1 1-53 1
524141739 13-21 1 524169410 12-9 1 524199299 1-67 1 524230464 1-15 20
524141745 13-19 524169460 12-9 1 524199302 1-67 1 1-53 1
13-21 524169509 12-9 1 524199303 1-67 1 524230676 1-10 2
524141746 13-19 524169559 12-9 1 524199304 1-67 1 524232141 1-55 5

16-10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
524232161 1-55 6 524279524 2-109 7 580003199 4-3 20 580006977 11-27 7
524236617 1-3 2 524279525 2-111 11 4-5 20 11-29 4
524238063 1-13 1 524279526 2-111 11 4-7 17 11-31 4
524238067 1-6 72 580000037 14-3 1 4-9 17 11-39 3
524238071 8-22 1 580000180 5-5 20 4-11 19 11-43 3
524238073 8-22 1 5-17 9 4-13 19 580007558 5-5 8
524239788 1-25 1 5-23 3 4-15 18 5-17 13
524239789 1-23 1 5-29 3 4-17 17 5-29 16
524240423 1-15 1 5-37 3 4-21 17 580008064 1-55 3
524240429 1-15 1 5-61 3 4-23 17 580008220 5-11 8
524240692 1-15 19 5-63 3 580003427 5-67 1 5-39 11
1-17 14 580000242 10-4 40 580004501 11-36 3 580008338 1-55 11
1-29 5 580000376 5-25 30 11-41 2 580008353 5-25 21
524242078 2-65 25 580000418 2-69 6 580004505 2-93 6 580008413 6-127 15
524246118 5-79 7 580000559 6-136 21 580004592 1-3 6 6-127 16
5-81 6-140 20 1-3 22 6-127 18
524248301 2-37 8 580000727 2-7 1 2-73 12 6-127 19
2-67 7 2-27 2 5-79 6 580008524 5-17 16
524253576 2-65 4 580000868 10-3 31 580004656 5-46 5 5-29 14
524256181 1-33 1 10-7 29 580005302 6-17 16 5-37 18
524256185 1-33 1 10-9 38 6-36 37 580008703 5-51 22
524256188 1-33 12 10-13 36 6-47 14 5-55 30
524256190 1-33 12 580000990 6-15 28 580006543 6-143 1 580009061 7-57 15
524256191 1-33 16 6-17 7 6-143 4 7-69 5
524256192 1-33 8 6-25 9 6-147 1 580009288 13-9 32
524256515 1-3 2 580000993 6-127 1 6-147 4 13-13 28
524256518 1-3 2 6-130 62 580006553 6-17 19 580009289 13-9 26
524256519 1-3 1 580001007 1-53 2 6-17 20 13-14 32
524256520 1-3 1 580001186 6-35 24 6-17 25 580009290 13-9 31
524256522 1-3 1 580001621 6-43 12 6-27 8 13-14 29
524257050 1-29 580001734 5-46 3 6-27 36 580010432 5-81 13
524259220 7-39 6 580001826 2-31 4 6-31 4 580010433 5-81 10
7-41 6 2-63 4 6-31 9 580010435 1-35 3
7-63 6 580001828 2-31 1 6-35 10 1-37 5
7-65 6 2-63 1 6-35 19 1-39 9
7-67 6 580001829 2-31 10 6-39 1 1-41 9
524265150 1-29 2-63 10 6-39 2 1-43 7
524265151 1-29 580001956 6-17 4 6-41 1 580010438 9-17 5
524273761 1-47 9 580002019 1-13 3 6-41 2 580010483 6-39 18
1-49 14 580002046 9-11 2 6-43 29 6-41 3
524275519 1-17 1 580002498 5-77 13 6-44 30 580010544 6-175 1
1-19 580002885 4-3 20 580006840 1-67 7 11-7 20
1-21 4-5 20 580006841 1-67 5 580010545 6-175 6
1-31 4-7 17 580006842 1-67 4 580010571 6-149 7
524275698 1-17 1 4-9 17 580006843 1-67 3 580010738 6-43 24
1-19 4-11 19 580006844 1-67 2 6-143 2
1-21 4-13 19 580006976 11-27 8 6-147 2
1-31 4-15 18 11-29 5 580010739 2-71 13
524279521 2-111 10 4-17 17 11-31 5 2-73 11
524279522 2-111 10 4-21 17 11-39 4 6-43 24
524279523 2-109 7 4-23 17 11-43 5 6-111 6

16-11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-113 6 580013394 11-27 6 580014812 1-21 2 6-69 1
6-123 11 11-29 2 580014813 1-21 5 6-69 2
6-125 5 11-31 2 1-21 12 6-69 3
6-143 2 580014009 1-31 31 580014814 1-21 20 6-69 6
6-147 2 580014013 1-23 10 580014862 8-21 1 6-69 7
580011094 9-15 1 580014039 1-31 8 580014954 8-21 1 6-69 8
580011095 9-17 1 580014315 5-57 24 580014957 9-17 1 6-71 34
580011096 8-21 1 5-59 17 580014959 8-21 1 6-71 35
580011108 7-17 18 5-75 9 580014961 9-15 1 6-75 1
7-23 19 580014386 2-71 13 580014986 9-15 1 6-75 2
7-33 10 2-73 11 580014987 8-21 1 6-75 3
7-43 10 6-43 24 8-21 1 6-75 6
7-57 21 6-143 2 9-17 1 6-75 7
580011154 5-69 5 6-147 2 580015055 1-19 14 6-75 8
580011167 12-46 6 580014462 1-45 4 1-23 7 6-77 34
580012070 6-27 34 1-47 1 1-25 7 6-81 5
580012159 11-9 14 1-49 1 580015588 6-123 25 6-81 6
580012323 6-111 18 1-51 1 6-125 25 6-81 7
6-111 40 580014463 1-45 4 580015589 6-123 22 6-81 10
6-113 18 1-47 1 6-125 24 6-81 11
6-113 40 1-49 1 580015804 3-3 27 6-82 12
6-117 15 1-51 1 3-5 17 6-84 38
6-117 19 580014465 1-49 17 3-7 17 6-87 1
6-123 5 580014466 1-45 3 580016001 5-25 13 6-87 4
6-123 24 1-47 2 580016584 1-23 18 6-87 5
6-125 9 1-49 2 1-25 33 6-87 6
6-127 3 1-51 3 580016587 1-21 11 6-87 7
6-128 22 580014467 1-45 3 580016727 1-66 4 6-89 33
6-136 22 1-47 2 580016736 1-66 3 6-89 35
6-140 23 1-49 2 580016765 5-7 18 6-90 41
580012324 6-111 17 1-51 3 5-21 2 6-93 1
6-111 39 580014468 1-35 5 5-33 19 6-93 4
6-113 17 1-39 5 580016906 5-25 12 6-93 5
6-113 39 1-45 2 580017034 5-11 10 6-93 6
6-117 14 580014471 1-45 6 5-39 19 6-93 7
6-117 18 1-47 6 580018499 1-23 2 6-95 35
6-120 64 1-49 6 1-25 17 6-96 41
6-123 23 1-51 7 580018653 1-39 7 6-99 1
6-125 10 580014473 1-45 7 1-41 7 6-99 2
6-127 5 1-47 5 1-43 5 6-99 3
6-128 21 1-49 5 580018833 13-27 11 6-99 6
6-136 22 1-51 5 13-29 11 6-99 7
6-140 23 580014765 1-31 13 580018834 13-27 9 6-99 8
6-143 17 580014766 1-31 14 13-29 9 6-101 34
6-147 17 580014767 1-31 15 580018835 13-27 10 6-101 35
580012382 12-21 8 580014768 1-31 16 13-29 10 6-102 43
12-43 5 580014773 1-19 12 580018888 1-45 9 6-105 1
580012728 2-69 1 1-25 22 1-47 10 6-105 2
3-5 24 580014800 1-21 6 1-49 13 6-105 3
3-7 24 580014801 1-21 7 1-51 14 6-105 6
580012987 11-5 3 580014810 1-19 18 580019119 6-61 2 6-105 7

16-12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-105 8 11-5 10 13-21 15 6-77 29
6-107 34 11-5 12 13-23 6-83 30
6-107 36 11-13 14 580020709 13-17 3 6-89 28
6-108 43 12-7 4 13-19 15 6-94 21
6-149 1 12-7 6 13-21 15 6-101 29
6-149 17 12-7 12 13-23 6-107 29
6-150 22 12-7 13 580020710 13-23 1 6-149 3
6-150 23 12-15 2 580020719 13-23 3 6-149 15
6-153 1 12-15 4 580020721 13-23 2 6-150 24
6-153 12 12-15 8 580020723 13-17 6 6-153 10
6-153 16 12-15 9 13-19 3 6-154 18
6-154 17 12-15 10 13-21 3 580021087 6-70 21
6-161 1 12-35 4 580020724 13-17 4 6-71 25
6-163 1 12-35 6 13-19 11 6-71 31
6-165 1 12-35 11 13-21 11 6-76 20
6-167 1 12-35 13 580020725 13-17 4 6-76 21
6-167 11 14-13 5 13-19 11 6-77 30
6-169 1 580019805 11-13 7 13-21 11 6-83 25
6-173 1 580019808 13-27 12 580020726 13-17 5 6-83 26
580019139 6-149 6 13-29 12 13-19 8 6-83 35
6-149 11 580019810 9-7 4 13-21 8 6-88 21
6-149 12 10-19 7 580020727 13-17 5 6-88 22
6-153 7 11-13 27 13-19 8 6-89 31
580019140 6-149 6 580019817 7-11 4 13-21 8 6-94 19
6-149 11 7-13 3 580020736 13-25 2 6-94 22
6-149 12 7-15 4 580020741 13-23 5 6-95 29
6-153 7 11-5 10 580020942 5-81 5 6-100 21
580019245 6-161 5 12-15 2 6-23 5 6-101 25
6-163 6 580019838 12-7 13 6-23 16 6-101 31
580019246 6-161 5 12-15 9 6-69 5 6-106 21
6-163 6 12-35 13 6-75 5 6-107 25
580019331 6-135 9 580019850 3-5 19 6-81 9 6-107 31
6-139 6 3-7 19 6-87 3 6-150 19
580019332 6-135 9 580019860 10-19 23 6-93 3 6-153 14
6-139 6 10-21 18 6-99 5 6-157 8
580019341 6-54 10 11-13 3 6-105 5 6-157 9
6-129 41 580019865 7-21 31 580020943 6-23 8 6-159 10
6-143 20 7-47 34 6-71 29 6-159 11
6-147 20 9-7 5 6-77 29 6-161 3
6-161 2 13-24 4 6-83 30 6-161 6
6-163 2 13-25 4 6-89 28 6-161 8
6-163 5 580019871 11-5 12 6-94 21 6-163 3
580019387 7-11 3 11-13 14 6-101 29 6-163 7
7-11 4 580019896 14-13 5 6-107 29 6-163 9
7-11 12 580020060 3-3 25 6-149 3 6-165 3
7-13 3 3-5 14 6-149 15 6-165 6
7-13 11 3-7 14 6-150 24 6-165 10
7-15 4 580020095 1-33 4 6-153 10 6-167 5
7-15 7 580020468 11-13 22 6-154 18 6-169 3
7-15 10 580020708 13-17 3 580020944 6-23 9 6-169 4
7-17 36 13-19 15 6-71 29 6-169 6

16-13
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-169 10 580022491 11-49 12 6-125 21 6-100 13
6-173 5 580022502 12-9 11 6-129 51 6-101 27
6-175 3 12-16 8 580023019 6-31 30 6-106 10
14-7 10 12-18 7 580023052 6-11 1 6-106 13
14-7 10 12-40 12 6-12 1 6-107 27
580021088 6-70 21 580022505 11-47 9 580023056 1-29 4 6-136 22
6-71 25 580022508 11-49 10 580023124 13-5 16 6-140 21
6-71 31 580022514 11-47 10 13-9 27 6-140 23
6-83 25 580022776 1-19 21 13-13 24 6-143 17
6-83 26 1-23 20 580023128 7-21 26 6-147 17
6-83 35 1-25 35 7-47 29 6-175 6
6-88 21 580022804 1-31 4 580023152 6-175 5 580023854 6-9 7
6-88 22 580022859 6-69 6 580023746 6-53 5 580023890 1-17 11
6-89 31 6-75 6 6-54 5 580023926 6-135 14
6-100 21 6-81 10 580023768 13-17 6-135 17
6-101 25 6-87 4 580023769 13-19 6-136 18
6-101 31 6-93 4 580023770 13-21 6-139 11
6-106 21 6-99 6 580023771 13-17 6-139 14
6-107 25 6-105 6 580023772 13-19 6-140 17
6-107 31 6-107 36 580023773 13-21 580023944 6-165 11
6-150 19 580022866 6-157 6 580023784 13-17 2 6-167 4
6-153 14 6-157 7 13-19 2 6-170 15
6-157 8 6-159 8 13-21 2 6-173 4
6-157 9 6-159 9 580023785 13-17 2 580023951 14-7 10
6-159 10 580022878 6-159 5 13-19 2 580024032 6-111 2
6-159 11 6-159 6 13-21 2 6-113 1
6-161 3 580022887 6-111 1 580023795 13-17 1 6-118 25
6-161 6 6-114 49 580023796 13-19 1 6-118 31
6-161 8 6-123 1 580023797 13-21 1 6-123 2
6-163 3 6-125 40 580023800 13-17 2 6-125 1
6-163 7 580022893 1-15 15 13-19 2 6-128 33
6-163 9 6-9 24 13-21 2 6-128 37
6-165 3 6-71 30 580023801 13-17 2 580024157 6-15 19
6-165 6 6-77 31 13-19 2 6-15 19
6-165 10 6-89 30 13-21 2 6-25 19
6-167 5 6-101 30 580023845 6-70 10 580024158 2-37 9
6-169 3 6-175 2 6-70 13 2-51 5
6-169 4 14-7 10 6-71 27 6-25 30
6-169 6 580022894 6-59 4 6-76 10 580024160 6-15 25
6-169 10 580022962 5-77 5 6-76 13 6-25 22
6-173 5 580022990 6-135 14 6-77 27 580024166 2-31 8
6-175 3 6-139 11 6-82 15 2-63 8
14-7 10 580022993 6-135 14 6-82 18 580024167 2-31 20
14-7 10 6-139 11 6-83 32 2-63 20
580022121 6-117 15 580022996 6-123 35 6-87 9 580024168 2-27 11
6-117 19 6-125 34 6-88 12 2-65 3
6-117 20 580022997 6-111 20 6-89 26 580024169 2-35 3
6-128 26 6-113 20 6-94 10 2-51 12
580022124 6-120 64 6-119 54 6-94 12 2-65 30
580022214 1-21 21 6-123 18 6-95 27 580024183 1-31 21
580022411 11-47 17 6-123 42 6-100 10 580024212 2-25 7

16-14
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580024213 2-25 5 6-119 42 6-9 15 6-125 36
2-55 5 6-119 44 6-17 27 6-135 11
580024214 2-25 5 6-119 46 6-27 18 6-139 9
2-55 5 6-119 47 6-31 25 6-149 16
580024215 2-25 5 6-123 15 6-35 17 6-153 11
2-55 5 6-125 18 6-41 6 580026809 6-136 23
580024230 3-3 29 6-149 10 7-11 6 6-139 12
580024231 3-3 30 6-153 6 7-13 5 580026810 1-43 9
580024707 11-13 26 6-167 2 7-15 13 1-49 9
580025048 12-17 13 6-169 13 9-7 7 6-144 21
12-19 12 6-173 2 11-7 5 6-147 21
580025142 6-128 29 580025561 6-111 43 11-13 8 580026812 1-49 10
580025557 6-76 20 6-113 43 14-7 5 1-51 10
6-76 21 580025779 6-111 42 580026649 6-69 9 2-79 14
6-77 30 6-113 42 6-75 9 5-77 14
6-94 19 6-119 43 6-82 14 5-81 15
6-94 22 6-136 25 6-87 8 6-5 5
6-95 29 6-143 14 6-93 8 6-9 11
6-165 2 6-147 14 6-99 9 6-23 2
6-167 10 580025791 6-143 17 6-105 9 6-27 4
6-169 2 6-147 17 6-118 27 6-31 10
6-173 9 580025795 6-117 15 6-119 59 6-43 2
580025558 6-135 10 6-117 19 6-127 2 6-118 36
6-135 12 6-118 20 6-128 32 6-118 37
6-135 13 6-128 22 6-161 4 6-129 40
6-139 8 580025799 6-118 27 6-161 7 6-129 41
6-139 10 6-119 59 6-163 4 6-129 42
6-140 16 6-127 2 6-163 8 10-3 6
6-157 3 6-128 32 6-175 4 10-7 6
6-157 5 580026048 6-9 27 6-175 5 10-9 6
6-157 6 580026118 12-9 15 580026712 1-17 18 10-13 6
6-157 7 580026351 1-6 64 580026720 13-17 11 10-17 3
6-159 3 580026621 1-5 39 13-19 17 14-7 7
6-159 5 1-5 39 13-21 17 580026813 6-61 2
6-159 6 2-7 13 580026721 13-17 9 6-69 4
6-159 7 2-75 5 13-19 9 6-69 6
6-159 8 3-3 19 13-21 9 6-75 4
6-159 9 4-3 25 580026723 13-17 10 6-75 6
580025559 6-71 23 4-7 22 13-19 10 6-81 8
6-76 19 4-11 24 13-21 10 6-81 10
6-83 34 4-15 23 580026724 13-23 4 6-87 2
6-90 42 4-17 22 580026725 13-23 6 6-87 4
6-95 24 4-21 22 580026749 1-66 5 6-93 2
6-102 40 4-23 22 580026751 1-66 5 6-93 4
6-106 19 5-7 11 580026808 6-71 33 6-99 4
6-157 2 5-19 16 6-77 33 6-99 6
6-159 2 5-25 14 6-83 37 6-105 4
6-165 4 5-31 9 6-89 34 6-105 6
6-169 11 5-57 14 6-101 33 6-107 36
580025560 6-111 19 5-59 11 6-107 33 6-157 1
6-113 19 5-75 15 6-123 37 6-159 1

16-15
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-161 1 13-7 6 14-7 11 580032968 8-18 56
6-163 1 13-11 6 580030878 6-149 5 580032973 8-18 58
580026815 6-165 1 13-17 17 6-161 9 580032974 8-17 6
6-169 1 13-19 19 6-163 10 580032975 8-17 1
580026816 6-150 23 13-21 19 6-165 2 580033313 8-17 11
6-154 17 580027945 2-5 8 6-167 9 580033315 8-18 56
580026933 1-53 3 580028186 6-136 21 6-169 11 580033336 13-21 1
580027206 6-78 41 6-140 20 6-173 8 580033339 8-18 59
6-84 41 580028333 6-117 15 580030966 1-3 4 580033378 13-21
580027207 6-78 41 6-117 19 2-69 5 580033391 9-11 27
6-84 41 6-128 22 580030967 6-47 4 580033393 13-21 2
580027208 6-71 34 6-128 22 580030968 2-7 15 580033397 10-19 19
6-89 33 580028441 6-65 4 3-3 37 10-21 16
6-101 34 580028816 1-31 9 3-5 10 580033400 10-19 19
580027270 11-5 25 580029083 12-21 14 3-7 10 10-21 16
580027357 12-3 11 12-35 12 3-9 22 580033512 2-27 36
12-11 11 12-44 33 5-25 2 2-65 26
12-27 11 580029187 1-23 19 6-5 8 580033515 6-69 9
580027512 6-175 6 580029188 1-25 34 6-47 11 6-75 9
580027520 13-23 7 580029990 5-5 22 580030969 2-7 12 6-82 14
580027572 1-3 27 5-17 7 10-19 25 6-87 8
2-9 17 5-23 17 10-21 17 6-93 8
2-75 17 5-61 19 11-5 4 6-99 9
2-79 19 5-63 19 580030970 3-3 4 6-105 9
3-3 10 5-64 4 3-5 3 6-175 4
3-5 28 580030554 2-69 1 3-7 3 580033516 6-136 18
3-7 28 3-5 24 3-9 4 6-140 17
580027573 5-25 6 3-7 24 580030975 10-3 12 580033537 6-69 9
5-77 12 580030555 2-69 1 10-7 12 6-75 9
6-9 10 3-5 24 10-9 15 6-82 14
6-9 20 3-7 24 10-13 15 6-83 38
6-17 21 580030876 6-17 14 580032011 2-77 15 6-87 8
6-27 11 6-72 41 9-3 1 6-93 8
6-31 7 6-77 23 580032038 6-71 38 6-99 9
6-35 13 6-83 28 6-77 38 6-105 9
6-39 12 6-89 24 6-81 3 6-136 18
6-41 5 6-89 27 6-89 40 6-140 17
14-14 7 6-95 28 6-95 40 6-175 4
580027612 6-161 4 6-101 23 6-101 38 6-175 5
6-161 7 6-102 42 6-108 41 580033718 12-7 20
6-163 4 6-107 23 580032089 8-18 63 12-21 28
6-163 8 6-108 45 580032269 5-21 4 12-36 20
580027621 14-14 3 6-111 38 5-33 2 12-43 19
580027672 13-25 1 6-113 38 580032475 11-45 1 13-3 9
580027878 13-3 8 6-144 22 580032660 8-18 49 13-7 9
13-7 6 6-147 22 580032669 1-19 6 13-11 9
13-11 6 6-153 3 1-19 16 13-17 20
13-17 17 6-165 12 1-23 11 13-19 18
13-19 19 6-167 3 1-25 20 13-21 18
13-21 19 6-169 14 580032866 8-17 20 580033786 2-69
580027880 13-3 8 6-173 3 580032965 8-17 11 2-71

16-16
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2-73 6-76 15 6-70 16 7-47 9
2-75 6-82 20 6-76 10 7-61 10
2-81 1 6-88 14 6-76 11 580035708 7-17 22
2-89 1 6-94 14 6-76 15 7-23 23
580033852 6-111 41 6-100 15 6-76 16 7-35 35
6-113 41 6-106 15 6-82 15 580035709 7-17 21
6-119 45 580034507 6-70 16 6-82 16 7-23 22
6-136 24 6-76 16 6-82 20 7-43 33
580033876 8-17 10 6-82 21 6-82 21 7-57 35
580033877 8-17 10 6-88 15 6-87 9 580035731 7-69 14
580033878 8-17 10 6-94 15 6-88 10 580035739 5-23 14
580033879 8-17 10 6-100 16 6-88 14 5-29 9
580033880 8-17 10 6-106 16 6-88 15 5-37 9
580033885 1-69 4 580034509 6-69 10 6-93 9 5-67
580034009 2-73 1 6-70 11 6-94 10 580035761 2-73 5
6-135 6-70 15 6-94 14 4-19 1
580034012 2-73 1 6-70 16 6-94 15 580035816 4-19 9
6-139 6-75 10 6-100 10 580035844 14-3 3
580034016 11-45 2 6-76 11 6-100 11 580036023 2-13 8
580034094 6-118 27 6-76 15 6-100 15 5-34 5
6-119 59 6-76 16 6-100 16 5-40 7
580034310 8-17 13 6-82 15 6-106 10 6-20 2
580034311 8-17 13 6-82 16 6-106 11 6-21 3
580034312 8-17 13 6-82 20 6-106 15 6-27 2
580034313 8-17 13 6-82 21 6-106 16 6-31 29
580034357 6-111 30 6-87 9 580034754 8-18 57 6-43 19
6-113 30 6-88 10 580034889 8-18 55 7-21 12
6-123 27 6-88 14 580034999 1-66 2 7-26 13
6-125 27 6-88 15 580035000 1-66 6 7-36 45
580034493 12-46 6-93 9 580035002 1-66 7 7-47 13
580034494 12-25 6-94 10 580035011 1-66 6 7-61 18
12-46 6-94 14 580035017 1-66 7 580036117 5-17 33
580034495 12-46 6-94 15 580035200 2-71 13 5-23 9
580034496 12-46 6-99 10 2-73 12 580036342 6-9 13
580034497 12-46 6-100 11 580035465 12-3 580036365 5-33 5
580034504 6-70 11 6-100 15 12-5 580036517 11-49 18
6-76 11 6-100 16 580035505 12-3 580036575 6-11 3
6-82 16 6-105 10 12-5 6-12 3
6-87 10 6-106 11 580035563 9-11 1 580036576 6-11 4
6-93 9 6-106 15 580035647 4-3 1 6-12 4
6-93 10 6-106 16 4-5 1 580036577 2-7 2
6-100 11 580034556 6-143 9 580035690 7-21 24 2-27 5
6-106 11 6-143 11 7-47 28 580036599 6-11 2
580034505 6-69 10 6-147 9 580035695 7-17 31 6-12 2
6-75 10 6-147 11 7-23 33 580036617 2-71 9
6-82 15 580034616 2-71 13 7-35 13 580036662 10-9 5
6-87 9 2-73 11 7-47 20 580036667 1-15 5
6-94 10 6-43 24 7-61 2 11-5 28
6-99 10 580034658 6-69 10 580035701 7-21 6 580036680 4-3 2
6-105 10 6-70 11 7-26 6 4-5 2
580034506 6-70 15 6-70 15 7-35 23 580036690 4-3 17

16-17
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
4-7 26 6-105 7 6-150 22 580037207 6-53 1
4-11 16 6-107 34 6-153 1 6-54 1
4-15 5 6-149 17 6-153 12 580037209 6-53 2
4-19 8 6-153 12 6-153 16 6-54 2
4-21 26 580036982 6-69 2 580037008 5-11 30 580037219 5-7 27
580036738 5-7 26 6-75 2 6-17 2 5-19 22
5-19 21 6-81 6 6-28 40 5-31 25
5-31 23 6-87 1 6-31 32 5-69 23
5-69 20 6-93 1 580037013 7-69 10 580037271 11-23 8
580036747 2-71 6 6-99 2 580037049 5-5 1 580037274 4-7 1
580036751 6-11 5 6-105 2 5-17 4 4-9 1
6-12 5 6-149 1 5-23 1 580037287 2-89 34
580036752 6-11 6 6-153 1 5-61 1 580037325 4-3 12
6-12 6 580036983 6-69 8 5-63 1 4-5 12
580036820 3-3 38 6-75 8 5-64 1 4-7 11
3-5 8 6-81 12 580037160 5-5 25 4-9 11
3-7 8 6-87 6 6-17 3 4-11 11
580036870 5-7 14 6-93 6 6-28 39 4-13 11
5-19 3 6-99 8 6-31 31 4-15 15
5-31 1 6-102 43 6-43 4 4-17 14
5-69 10 6-105 8 580037163 4-19 3 4-21 14
580036910 6-149 2 6-108 43 580037179 3-3 16 4-23 14
580036940 6-69 4 580036984 6-69 1 3-5 23 580037328 3-3 34
6-75 4 6-75 1 3-7 23 3-5 9
6-81 8 6-81 5 580037180 2-69 21 3-7 9
6-87 2 6-90 41 5-7 29 3-9 18
6-93 2 6-96 41 5-11 2 580037329 3-3 33
6-99 4 6-99 1 5-19 24 3-5 11
6-105 4 6-105 1 5-31 26 3-7 11
580036941 6-157 1 6-150 22 5-69 22 3-9 17
6-157 1 6-153 16 5-77 16 580037488 3-3 36
6-159 1 580036986 6-69 7 6-5 4 3-5 16
580036942 6-61 2 6-69 8 6-9 5 3-9 21
580036943 6-161 1 6-75 7 6-9 5 580037631 5-17 21
6-163 1 6-75 8 6-17 24 580037657 5-17 25
580036981 6-69 3 6-77 34 6-27 38 580037670 6-71 28
6-69 7 6-81 11 6-31 12 6-77 28
6-75 3 6-82 12 6-35 14 6-83 31
6-75 7 6-87 5 6-39 15 6-89 29
6-77 34 6-87 6 6-41 8 6-94 20
6-81 7 6-93 5 6-43 9 6-101 28
6-81 11 6-93 6 6-44 32 6-107 28
6-83 38 6-95 32 10-3 9 6-149 14
6-87 5 6-99 7 10-7 9 6-153 9
6-87 7 6-99 8 10-9 12 580037700 5-79 5
6-93 5 6-105 3 10-13 12 580037737 2-71 13
6-93 7 6-105 7 10-17 8 2-73 11
6-95 32 6-105 8 580037181 5-11 1 580037836 8-17 5
6-99 3 6-107 34 5-13 580037904 6-7 8
6-99 7 6-149 1 580037205 1-5 11 580038033 1-6 61
6-105 3 6-149 17 580037206 1-5 14 580038056 5-5 7

16-18
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580038063 5-79 3 580038938 6-39 3 6-119 49 2-75 7
580038184 8-17 28 580039016 6-39 7 6-128 20 5-77 8
580038186 6-157 3 580039075 8-18 42 6-129 48 11-7 17
6-157 5 580039078 8-3 13 6-129 49 14-7 4
6-159 3 8-18 44 580039255 6-135 8 580039490 6-49 10
6-159 7 8-27 3 6-140 18 6-118 37
580038194 4-3 23 580039079 8-18 42 580039263 6-135 6 6-129 42
4-7 20 580039134 2-69 18 6-139 5 6-167 11
4-11 22 580039140 5-69 1 580039278 6-53 19 6-173 10
4-15 21 580039142 3-3 11 6-135 7 580039491 6-49 10
4-17 20 3-5 29 580039282 6-111 5 6-118 37
4-21 20 3-7 29 6-113 5 6-129 42
4-23 20 580039158 6-117 1 6-117 3 6-167 11
580038206 12-25 6-120 61 6-117 7 6-173 10
580038208 12-25 6-127 7 6-117 13 580039492 6-49 10
580038210 12-46 6-143 15 6-119 49 580039499 6-77 35
580038215 12-46 6-143 18 6-123 20 6-84 39
580038218 12-46 6-147 15 6-125 14 6-84 40
580038280 2-69 13 6-147 18 6-127 11 6-95 33
580038290 5-81 6 6-149 4 6-127 14 6-107 35
580038295 5-11 27 6-153 2 6-129 48 580039500 6-77 35
5-26 44 6-165 5 6-129 49 6-84 39
5-39 5 6-165 8 6-129 57 6-84 40
580038312 4-3 26 580039183 12-7 6 6-144 24 6-95 33
4-5 17 12-15 4 6-147 24 6-107 35
4-7 14 12-35 6 580039347 10-19 1 580039502 6-69 1
4-9 14 580039194 6-150 18 10-21 1 6-69 2
4-11 25 6-153 13 580039349 9-7 3 6-69 3
4-13 16 580039250 6-118 30 580039365 11-13 11 6-75 1
4-15 25 6-129 38 580039382 12-44 33 6-75 2
4-17 24 580039251 6-53 20 580039385 9-7 5 6-75 3
4-21 24 6-111 3 10-19 23 6-81 5
4-23 24 6-113 3 10-21 18 6-81 6
580038469 12-18 6-117 3 11-13 3 6-81 7
580038501 12-16 6-117 7 11-13 7 6-87 1
580038661 6-143 15 6-117 13 13-24 4 6-87 7
6-147 15 6-123 3 13-25 4 6-90 41
6-149 4 6-125 3 13-27 8 6-93 1
6-153 2 6-127 14 13-27 12 6-93 7
580038674 12-18 580039252 6-123 31 13-29 8 6-96 41
580038676 12-18 6-125 16 13-29 12 6-99 1
580038751 6-5 10 6-127 11 580039390 12-21 2 6-99 2
6-159 6-130 58 580039394 13-27 2 6-99 3
580038826 6-5 3 6-144 23 13-29 2 6-102 43
580038891 5-51 31 6-147 23 580039424 13-5 19 6-105 1
5-55 14 580039253 6-111 28 13-9 5 6-105 2
580038894 5-51 33 6-113 28 13-14 33 6-108 43
5-55 17 6-123 8 13-27 1 580039513 6-69 1
580038895 5-51 35 6-125 13 13-29 1 6-69 2
5-55 29 580039254 6-111 37 580039432 3-3 28 6-69 3
580038935 2-75 14 6-113 37 580039438 2-75 2 6-69 7

16-19
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-69 8 6-108 43 2-69 23 4-9 4
6-70 20 6-149 1 2-71 11 4-11 4
6-75 1 6-149 17 2-73 7 4-13 4
6-75 2 6-150 22 4-19 12 4-15 8
6-75 3 6-153 1 5-9 3 4-17 7
6-75 7 6-153 12 5-15 10 4-21 7
6-75 8 6-153 16 6-9 8 4-23 7
6-77 25 6-161 5 6-27 6 580040331 12-16
6-77 34 6-163 6 6-31 3 580040333 12-16
6-77 35 580039516 6-135 9 580039902 4-3 16 580040374 6-17 19
6-81 5 6-139 6 4-7 25 6-27 8
6-81 6 580039566 3-3 35 4-11 15 6-31 9
6-81 7 3-5 12 580039905 4-15 6 6-35 3
6-81 11 3-7 12 4-19 10 6-41 1
6-82 12 3-9 20 4-21 5 6-43 29
6-83 29 580039568 3-9 15 4-23 5 580040436 10-7 33
6-83 38 580039588 2-79 15 580039908 5-25 10 10-13 40
6-84 39 6-28 45 10-7 18 580040489 11-45 5
6-84 40 6-32 34 10-9 24 11-47 15
6-87 1 6-118 35 10-13 22 11-49 15
6-87 5 6-129 40 580039910 5-25 22 580040737 6-17 9
6-87 6 580039601 11-5 22 5-25 32 6-39 11
6-87 7 580039602 6-119 57 580039912 5-25 29 6-47 8
6-88 19 6-129 54 11-5 24 580040786 7-29 14
6-89 35 580039640 10-7 15 580039914 4-19 4 7-31 14
6-90 41 10-13 25 10-19 9 7-39 14
6-93 5 580039672 2-93 1 10-21 6 7-41 14
6-93 6 580039764 6-71 32 580039918 5-25 36 7-51 14
6-93 7 6-77 32 14-17 6 7-53 14
6-95 25 6-82 13 580040090 6-5 10 7-55 14
6-95 32 6-89 36 6-157 7-63 14
6-95 33 6-95 31 580040120 6-70 12 7-65 14
6-95 35 6-101 32 6-76 12 7-67 14
6-96 41 6-107 32 6-82 17 580040787 7-29 16
6-99 1 6-150 21 6-88 11 7-31 16
6-99 2 6-153 15 6-94 11 7-39 16
6-99 3 580039844 3-3 8 6-100 12 7-41 16
6-99 7 3-5 7 6-106 12 7-51 17
6-99 8 3-7 7 6-149 9 7-53 17
6-100 20 580039846 6-7 6 6-153 5 7-55 17
6-101 35 580039847 6-7 11 6-169 11 7-63 16
6-102 43 580039890 5-25 24 580040128 10-3 27 7-65 17
6-105 1 5-37 16 10-7 25 7-67 16
6-105 2 14-17 6 10-9 22 580040792 7-51 2
6-105 3 580039892 2-69 19 10-13 20 580040801 8-18 53
6-105 7 4-19 7 580040133 5-59 21 580040820 6-70 17
6-105 8 5-5 6 580040136 3-3 32 6-71 36
6-106 20 14-17 6 3-5 13 6-76 17
6-107 34 580039900 1-3 16 580040177 4-3 5 6-77 36
6-107 35 2-9 1 4-5 5 6-78 40
6-107 37 2-11 13 4-7 4 6-81 2

16-20
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-82 22 580040823 6-54 10 580041195 6-118 37 6-53 8
6-84 42 6-113 46 6-129 42 6-53 17
6-88 16 6-118 36 6-167 1 11-13 24
6-89 37 6-125 37 6-167 11 580041711 1-5 15
6-94 16 6-129 41 6-173 1 580041768 6-9 21
6-95 37 6-129 42 6-173 10 580041817 2-13 6
6-100 17 6-161 2 14-3 4 5-40 2
6-101 36 6-163 2 14-5 2 6-21 2
6-106 17 580040833 8-18 37 580041208 11-13 17 6-25 37
6-107 38 580040834 8-18 37 580041296 5-57 1 6-27 12
6-108 39 580040850 1-43 11 5-59 1 580041831 5-23 15
6-163 5 1-49 11 580041297 5-81 2 580041947 5-51 39
580040821 6-70 17 1-51 11 580041312 11-5 11 5-55 23
6-71 36 6-43 26 580041360 6-54 20 580042194 7-8 3
6-76 17 6-53 9 14-3 8 580042221 6-70 20
6-77 36 6-54 9 580041369 5-17 19 6-77 25
6-78 40 580040912 11-5 20 5-25 38 6-83 29
6-81 2 580040914 6-15 27 6-23 19 6-88 19
6-83 22 6-25 40 580041370 5-25 27 6-95 25
6-84 42 580040992 5-57 2 580041371 6-23 13 6-100 20
6-88 16 5-59 2 11-13 15 6-106 20
6-89 37 5-75 2 580041374 5-25 8 6-107 37
6-94 16 580040993 6-7 1 580041384 11-13 16 580042222 6-70 20
6-95 37 580040994 6-7 6 580041462 6-136 17 6-77 25
6-100 17 580041003 6-43 1 6-139 14 6-83 29
6-101 36 6-143 6-161 4 6-88 19
6-106 17 580041082 5-79 1 6-161 7 6-95 25
6-107 38 580041083 5-57 8 6-163 4 6-100 20
6-108 39 5-59 5 6-163 8 6-106 20
6-163 5 5-75 5 580041518 6-127 4 6-107 37
580040822 6-54 10 580041089 5-25 19 6-130 61 580042258 5-57 16
6-70 18 580041096 5-57 6 580041529 9-17 1 5-59 13
6-71 37 5-59 3 580041530 9-17 1 5-75 18
6-76 18 5-75 3 580041557 6-31 2 580042328 5-11 12
6-77 37 580041116 3-3 38 6-44 33 7-11 11
6-81 1 3-5 8 14-17 2 7-13 10
6-83 23 3-7 8 580041598 11-15 17 580042330 5-11 13
6-88 17 580041153 2-77 3 11-17 10 6-23 12
6-89 38 6-27 5 11-19 15 6-31 1
6-94 17 6-31 10 11-21 11 6-43 22
6-95 38 6-43 3 580041703 6-49 10 580042331 5-7 21
6-100 18 6-57 6 580041704 1-5 38 5-31 11
6-101 37 580041154 2-77 2 1-15 3 5-57 20
6-106 18 6-27 4 5-5 24 5-69 14
6-108 40 6-31 11 5-17 3 6-35 9
6-113 46 6-43 2 5-23 19 580042340 5-75 8
6-118 36 6-57 5 5-61 21 580042341 12-7 5
6-125 37 580041166 6-41 1 5-63 10 12-15 3
6-129 41 580041168 6-17 19 5-64 5 12-35 5
6-161 2 6-27 8 6-27 29 580042343 12-43 12
6-163 2 6-31 9 6-35 6 580042344 12-21 14

16-21
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580042352 5-37 2 580042886 14-7 8 8-9 6-167 7
580042353 5-7 3 580042901 5-7 1 8-10 6-169 7
5-19 12 580042932 5-5 5 8-13 6-173 7
580042354 5-7 7 5-17 11 8-15 580043915 6-72 39
5-19 6 5-23 6 580043203 7-69 13 6-78 39
5-19 13 5-29 6 580043307 9-15 1 6-81 4
5-31 8 5-37 6 580043308 8-22 1 6-89 39
580042364 5-59 20 5-61 6 8-24 1 6-95 39
580042383 2-7 5 5-63 6 8-27 1 6-102 39
580042384 2-7 5 580042963 1-6 51 580043309 8-22 1 6-108 42
580042387 6-27 1 1-6 51 8-24 1 580044022 5-5 9
580042392 11-15 10 6-17 17 580043313 9-15 1 580044126 6-111 45
11-19 10 6-35 22 580043314 9-15 1 6-113 45
580042485 12-21 2 6-47 15 580043315 8-22 1 6-123 36
580042529 7-29 14 10-7 31 8-24 1 6-125 35
7-31 14 10-13 38 8-27 1 580044129 11-15 24
7-51 14 580042964 6-47 17 580043316 8-22 1 11-17 15
7-53 14 580043003 5-25 37 8-24 1 11-19 25
7-55 14 580043004 5-25 3 580043339 8-18 41 11-21 16
580042533 7-29 24 580043006 5-25 35 580043340 8-17 17 11-25 11
7-31 24 580043007 5-25 40 580043342 11-5 18 580044131 6-111 9
7-39 22 580043008 5-25 16 11-10 6-111 10
7-41 22 580043014 9-17 1 580043375 5-21 1 6-113 9
7-51 25 580043031 6-11 7 5-33 6 6-113 10
7-53 25 6-12 7 5-69 2 6-123 6
7-55 25 580043035 6-9 1 580043467 6-72 39 6-123 9
7-63 25 6-11 6-78 39 6-125 8
7-65 25 580043144 10-17 1 6-81 4 580044133 6-136 20
7-67 25 580043151 9-9 6-89 39 580044152 3-5 27
580042567 5-25 26 11-23 8 6-95 39 580044153 3-3 12
580042698 2-71 13 11-25 9 6-102 39 580044170 5-77 1
2-73 11 580043152 9-9 6-108 42 580044310 12-9
6-111 7 11-25 9 580043584 5-17 26 580044334 12-9
6-113 7 580043163 5-5 15 6-43 11 580044416 12-9
6-118 26 5-61 15 580043592 5-23 8 580044434 12-9
6-123 13 5-63 15 580043604 6-25 26 580044498 5-11 15
6-125 12 5-67 6-27 19 580044522 5-7 8
580042794 5-7 20 580043164 5-17 1 6-31 23 5-31 16
5-31 10 5-67 580043605 6-25 27 580044542 5-17 32
6-35 8 580043171 9-3 5 6-27 20 580044544 5-17 10
10-3 22 9-5 6-31 22 580044548 2-69 8
10-7 20 580043181 8-3 1 580043627 6-25 25 580044580 10-17 1
10-9 20 8-5 6-27 23 580044621 12-40
10-13 18 8-7 6-31 21 580044624 12-40
580042842 10-3 21 8-9 580043644 7-57 10 580044625 12-40
10-7 19 8-10 7-69 3 580044626 12-40
10-9 21 8-13 580043655 6-43 24 580044629 12-40
10-13 19 8-15 580043866 5-79 11 580044654 12-40
14-17 8 580043182 8-3 1 580043885 6-143 3 580044657 12-40
580042844 2-69 3 8-5 6-147 3 580044658 12-40
580042867 2-69 2 8-7 6-165 7 580044659 12-40

16-22
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580044662 12-40 4-21 12 6-54 4 7-43 22
580044692 12-40 4-23 12 580044931 6-71 35 7-57 28
580044696 12-40 5-5 11 6-89 35 580045062 7-21 5
580044699 12-40 5-11 3 6-95 35 7-26 5
580044716 12-40 5-17 29 6-101 35 7-35 12
580044720 12-40 5-23 10 580044935 5-19 5 7-47 5
580044723 12-40 5-25 4 580044946 6-27 22 7-61 8
580044785 10-3 4 5-29 12 6-31 19 580045064 7-21 4
10-7 4 5-37 12 580044950 11-25 1 7-26 4
10-9 4 5-39 20 580044955 11-25 7-35 30
10-13 4 5-57 17 580044957 11-25 1 7-47 6
10-17 2 5-59 14 580044959 11-25 7-61 9
580044787 2-71 2 5-61 11 580044967 11-25 1 580045068 3-5 21
2-81 31 5-63 11 580044970 11-25 3-7 21
580044788 2-71 5 5-75 19 580044971 11-25 1 580045072 7-17 32
2-81 16 10-3 32 580044974 11-25 7-23 34
5-9 5 10-7 30 580045004 11-23 1 7-35 20
580044848 6-49 14 10-9 39 580045005 11-23 1 7-47 7
580044852 6-61 3 10-13 37 580045006 11-23 1 7-61 11
6-149 8 11-13 21 580045007 11-23 1 580045073 7-57 14
6-153 4 580044861 1-3 33 580045015 11-15 25 7-69 4
6-165 3 1-15 9 11-17 16 580045127 6-49 10
6-165 9 1-17 21 11-23 580045132 14-7 1
6-167 6 1-33 12 580045017 11-19 26 580045142 14-7 6
6-169 5 10-19 20 11-21 17 580045151 5-7 12
6-169 8 10-21 20 11-23 5-31 7
6-169 12 14-9 4 580045019 11-15 25 580045154 5-19 9
6-173 6 580044862 1-3 28 11-17 16 580045195 8-18 60
580044854 6-61 3 580044868 6-49 14 11-23 580045206 13-9 20
6-149 8 580044885 2-69 16 580045022 11-19 26 580045209 13-9 20
6-153 4 580044908 6-117 10 11-21 17 580045236 13-9 21
6-165 3 6-117 16 11-23 580045238 13-9 21
6-165 9 6-118 28 580045044 11-15 5 580045323 11-13 28
6-167 6 6-118 29 11-19 5 580045324 11-13 28
6-169 5 6-118 32 580045045 6-95 34 580045327 6-49 7
6-169 8 6-119 50 6-95 36 580045328 6-49 3
6-169 12 6-119 58 580045046 11-17 4 580045338 9-3 3
6-173 6 6-120 60 580045047 11-15 14 580045401 6-43 24
580044859 1-5 13 6-127 6 11-21 4 580045447 6-35 23
1-5 13 6-127 17 580045048 11-19 13 580045474 13-13 1
6-54 17 6-128 23 580045050 4-3 18 580045477 13-13 1
14-3 11 6-128 35 4-5 18 580045478 13-13 1
580044860 1-10 3 6-128 36 4-7 13 580045480 6-161 4
4-3 10 6-129 50 4-9 13 6-161 7
4-5 10 6-129 52 4-17 23 6-163 4
4-7 9 6-129 53 4-21 23 6-163 8
4-9 9 580044914 6-53 4 4-23 23 580045489 13-5 1
4-11 9 6-54 4 580045059 6-43 17 580045490 13-5 1
4-13 9 580044915 6-53 4 7-17 14 580045512 13-13 1
4-15 13 6-54 4 7-23 15 580045515 13-13 1
4-17 12 580044916 6-53 4 7-33 5 580045516 13-13 1

16-23
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580045523 2-37 16 12-27 1 7-26 10 580046434 6-27 3
2-51 3 580045972 12-3 1 7-43 14 6-111
2-52 1 580045973 12-11 1 7-58 50 580046435 6-31 15
5-40 4 12-27 1 580046280 7-21 11 580046436 6-27 30
6-21 1 580045976 12-27 1 7-26 12 580046451 2-9 2
6-25 28 580045977 12-27 1 7-36 47 2-11 14
580045524 13-13 1 580045980 12-27 1 7-43 15 8-3 9
580045546 5-25 39 580046013 12-5 1 7-58 51 580046527 8-3 13
5-57 19 580046014 12-5 1 580046281 7-17 26 580046528 8-3 5
5-69 15 580046046 12-29 1 7-21 9 8-27 4
580045556 13-9 4 580046049 12-29 1 7-23 28 580046769 7-18 45
580045558 9-7 6 580046050 12-29 1 7-47 12 7-24 52
580045568 13-9 4 580046051 12-29 1 7-61 36 7-35 15
580045598 13-9 8 580046054 12-29 1 580046282 7-21 18 7-43 44
580045600 13-9 8 580046055 12-29 1 7-26 19 7-57 11
580045653 11-13 1 580046058 12-29 1 7-35 18 7-61 35
580045706 5-19 11 580046075 1-6 62 580046283 7-17 25 580046820 7-17 37
580045738 12-27 580046138 1-6 70 580046284 7-18 49 7-24 51
12-29 580046139 1-5 4 7-23 12 7-43 39
12-33 580046143 1-6 70 580046286 7-17 8 7-57 27
580045745 12-27 580046145 13-24 2 7-23 8 580046853 2-19
12-29 13-25 2 7-33 11 2-40 2
12-33 580046146 13-24 2 580046287 7-21 6 2-49
580045751 12-27 13-25 2 7-26 6 580046855 2-19
12-29 580046147 13-24 1 7-35 23 2-40 2
12-33 580046149 13-25 1 580046304 4-11 7 2-49
580045788 12-27 580046150 13-25 1 4-13 7 580046870 6-43 29
12-29 580046233 10-17 1 4-15 11 580046873 2-21 5
12-33 580046234 10-17 1 4-23 10 2-45 5
580045794 12-27 580046263 6-9 19 580046348 1-6 67 580046874 2-21 1
12-29 580046273 7-21 3 580046349 1-6 66 2-45 1
12-33 7-26 3 580046350 1-6 65 580046878 2-49 15
580045796 12-27 7-35 31 580046360 6-111 46 580046879 2-19 1
12-29 7-47 2 6-123 39 2-49 1
12-33 7-61 19 6-135 9 580046885 2-33 4
580045798 12-27 580046274 7-17 7 6-139 6 2-61 4
12-29 7-23 7 6-143 20 580046886 2-33 2
12-33 7-33 13 6-147 20 2-61 2
580045804 12-27 7-43 8 580046391 1-6 64 580046887 2-33 3
12-29 7-57 19 580046392 1-6 65 2-61 3
12-33 580046275 7-5 8 580046399 9-3 3 580046889 2-25 7
580045863 12-11 7-17 580046404 2-69 16 2-55 7
12-13 7-21 580046405 2-69 16 580046902 2-23 24
580045867 12-11 580046276 7-21 1 580046411 5-17 31 2-47 24
12-13 7-47 1 580046412 5-23 13 580046903 2-23 27
580045920 12-11 580046277 7-21 16 5-29 10 2-47 27
12-13 7-26 17 5-37 10 580046906 2-15 9
580045967 12-27 1 7-36 49 580046413 5-61 14 580046907 2-15 10
580045970 12-27 1 7-47 16 5-63 14 2-37 6
580045971 12-3 1 7-61 20 580046433 6-31 6 2-57 8
12-11 1 580046279 7-21 10 6-123 1 580046909 2-13 1

16-24
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2-15 28 580046994 6-25 18 4-3 24 10-9 10
2-57 15 580046995 6-25 33 4-7 21 10-13 10
2-59 2 580047005 6-25 23 4-11 23 580047765 7-21 21
580046910 2-15 15 580047006 6-25 24 4-15 22 7-26 21
2-57 14 580047014 6-25 4 4-17 21 7-36 54
580046912 2-15 3 6-27 26 4-19 11 7-47 22
2-57 1 580047015 6-25 4 4-21 21 7-61 26
580046918 2-15 7 6-27 26 4-23 21 580047772 7-47 9
580046926 2-37 12 580047016 6-25 32 5-7 4 7-61 10
580046938 2-35 10 6-37 5-19 15 580047786 7-43 26
580046939 2-15 22 580047017 6-37 3 5-31 13 580047792 6-17 23
2-43 5 580047018 6-37 1 5-57 25 6-27 25
580046940 2-15 23 580047019 6-37 2 5-59 19 6-31 14
2-43 1 580047024 7-8 1 5-75 17 6-35 16
580046941 2-15 2 580047025 7-8 1 5-79 4 580047839 7-43 32
2-37 11 580047026 7-8 1 6-7 9 7-57 36
580046942 2-15 25 580047034 5-77 2 6-9 14 580047840 7-47 19
2-43 6 6-59 10 6-17 26 7-61 4
580046943 2-15 26 10-3 3 6-23 14 580047841 7-43 27
2-43 6 10-7 3 6-27 17 7-57 12
580046944 2-15 27 10-9 3 6-31 5 7-57 42
2-43 6 10-13 3 6-35 18 580047842 7-43 9
580046947 2-15 24 10-17 6 6-39 13 7-57 20
2-43 7 580047046 6-7 5 6-41 4 580047919 2-71 14
580046948 2-15 1 580047047 6-7 12 7-5 10 2-73 13
2-37 10 580047048 6-7 4 7-11 7 2-75 3
580046949 2-15 16 580047049 6-7 3 7-13 6 2-75 8
2-43 2 580047153 2-15 13 7-15 12 5-17 27
580046950 2-15 17 2-57 10 7-18 48 5-57 11
2-43 3 580047182 2-93 3 7-24 53 5-59 8
580046951 2-15 18 580047183 6-39 6 7-44 46 5-75 11
2-43 3 580047184 2-93 2 7-57 1 6-27 24
580046956 2-15 30 580047200 6-5 12 8-3 12 6-31 16
580046958 2-35 11 6-7 10 9-7 8 6-43 13
580046959 2-35 2 580047201 7-17 35 10-3 11 6-49 12
580046960 2-35 5 7-23 37 10-7 11 10-3 10
2-51 2 7-43 38 10-7 15 10-7 10
580046961 2-35 15 7-57 43 10-9 14 10-9 13
2-51 6 580047204 4-19 2 10-13 14 10-13 13
580046962 2-35 8 580047296 7-21 20 10-19 21 14-17 11
580046963 2-35 6 7-26 22 10-21 21 580047926 6-27 16
2-51 14 7-36 53 11-5 2 6-31 20
580046966 2-31 16 580047297 7-21 20 11-7 15 580047950 5-31 15
2-63 16 7-36 53 11-13 20 580048123 2-9 14
580046981 2-27 17 7-47 23 11-15 2 2-11 1
2-65 6 7-61 25 11-17 2 580048125 2-97 1
580046983 2-27 45 580047698 6-25 39 11-19 2 580048128 2-77 5
580046984 2-27 13 6-27 10 11-21 2 2-79 2
580046985 2-27 15 580047714 2-73 6 580047732 9-17 2 580048161 7-29 6
580046986 2-27 14 2-73 14 580047742 10-3 25 7-31 6
2-35 13 3-3 14 10-7 23 7-51 6

16-25
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7-53 6 580048590 5-42 1 2-71 10 580049289 6-43 7
7-55 6 5-45 19 5-49 12 580049294 11-27 4
580048175 9-11 40 580048600 5-42 10 5-61 10 11-43 7
580048195 8-5 11 580048606 2-5 3 6-27 37 580049321 9-13 4
580048196 8-5 9 580048608 2-5 3 6-35 4 580049322 6-63 7
580048238 8-9 5 580048610 5-45 1 6-39 16 6-65 7
580048272 6-111 44 580048613 5-45 4 6-41 9 6-67 7
6-113 44 580048664 5-42 6 7-15 3 6-133 5
580048273 5-9 4 580048714 2-69 7 10-3 15 6-133 6
5-15 14 580048719 6-123 14 10-10 47 6-133 11
580048274 2-71 8 6-125 15 580049063 5-17 24 580049346 6-27 9
5-9 7 6-127 20 580049064 13-24 1 580049387 2-75 16
5-15 21 580048721 6-111 34 580049075 6-27 8 580049389 2-93 4
580048275 5-9 8 6-113 4 6-31 9 580049465 6-111 4
5-15 22 6-113 34 6-35 3 6-113 2
580048276 5-9 6 6-118 30 6-35 10 6-123 33
5-15 20 6-123 38 6-39 1 6-125 32
580048277 5-9 2 6-125 4 6-41 1 580049466 6-111 27
5-9 3 6-128 38 6-43 29 6-113 27
5-15 8 580048738 7-21 33 580049178 8-17 22 6-123 4
5-15 10 7-26 30 580049222 4-19 5 6-125 2
580048278 5-9 9 7-35 4 580049224 6-54 7 580049522 6-111 29
5-15 11 7-47 36 580049225 6-54 8 6-113 29
580048279 5-9 10 7-61 34 580049229 1-3 25 6-119 51
5-15 12 580048802 6-53 10 2-69 10 6-119 52
580048280 5-9 1 580048818 6-143 1 2-71 4 6-119 52
5-15 1 6-143 4 5-7 17 6-119 53
580048281 5-15 9 6-147 1 5-11 4 6-119 55
580048285 5-15 5 6-147 4 5-19 4 6-119 56
580048286 5-15 6 580048839 5-67 3 5-25 5 6-123 32
580048287 5-15 18 580048840 5-67 4 5-31 4 6-125 31
580048288 5-15 7 580048841 5-67 5 5-39 21 6-129 55
580048289 5-15 17 580048892 7-15 6 5-69 8 580049526 14-14 1
580048290 5-15 16 580048893 7-15 1 10-7 27 580049537 7-15 2
580048291 5-15 13 580048894 6-57 7 10-13 39 580049551 2-9 3
580048292 5-15 15 580048895 6-165 9 580049231 2-7 6 580049555 5-17 18
580048293 5-15 4 6-167 8 5-17 28 6-23 11
580048453 5-57 22 6-169 9 5-23 11 580049559 7-11 10
580048454 5-59 18 580048910 2-69 22 5-25 20 7-13 9
580048455 5-75 7 2-75 11 5-29 13 580049602 11-5 17
580048458 2-5 4 580048972 7-6 1 5-37 13 580049608 6-5 9
580048472 2-5 2 580048990 11-5 1 5-57 15 580049609 6-5 9
580048511 1-19 7 11-9 5-59 12 580049610 6-5 9
580048526 1-31 24 580048991 11-5 1 5-61 12 580049631 8-17
580048576 5-5 23 11-9 5-63 12 580049632 8-17
5-17 2 580048993 11-5 1 5-75 16 580049651 2-73 9
5-23 18 11-9 5-77 15 580049657 6-31 8
5-29 1 580048994 11-5 1 10-3 33 580049662 2-97 12
5-37 1 11-9 10-9 41 580049758 1-3 32
5-61 20 580049010 6-59 9 10-17 11 3-5 3
5-63 20 580049011 1-3 9 11-7 16 3-7 32

16-26
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580049806 9-5 21 1-47 12 580050473 11-5 8 10-3 7
580049807 9-5 25 1-49 16 580050475 5-7 28 10-7 7
580049808 9-5 1 1-51 13 5-19 23 10-9 8
580049809 9-5 8 580049891 1-35 1 5-31 24 10-13 8
580049810 9-5 11 1-37 1 5-69 21 10-17 4
580049811 9-5 13 1-39 14 580050478 1-6 52 580050709 5-15 23
580049812 9-5 16 1-41 14 580050616 11-45 17 580050710 2-73 2
580049814 7-11 5 1-43 15 11-49 5-9 3
7-13 4 580049892 1-35 2 580050617 11-45 15 5-15 10
7-15 11 1-37 2 11-47 580050711 5-9 3
14-17 7 580049893 1-35 2 580050618 11-45 16 5-15 10
580049815 6-135 10 1-37 2 11-47 580050712 5-9 3
6-135 12 580049895 1-35 1 580050619 11-45 18 5-15 10
6-135 13 1-37 1 11-49 580050773 1-5 31
6-139 8 580049897 1-39 4 580050625 1-5 12 580050780 5-17 17
6-139 10 1-41 4 580050627 6-70 17 580050781 5-17 15
6-140 16 1-43 2 6-71 35 580050933 6-7 12
6-157 3 580049898 1-39 4 6-71 36 580050934 8-17 32
6-157 5 1-41 4 6-72 39 580050959 1-15 13
6-157 6 1-43 2 6-76 17 580050978 11-15 11
6-157 7 580049900 1-39 8 6-77 36 11-17 5
6-159 3 1-41 8 6-78 39 11-19 11
6-159 5 1-43 6 6-78 40 11-21 5
6-159 6 580049906 1-35 1 6-81 1 580050979 1-6 63
6-159 7 1-37 1 6-81 4 580051001 6-111 26
6-159 8 580049915 1-3 20 6-83 22 6-113 26
6-159 9 1-3 20 6-84 42 6-123 34
580049835 1-5 24 580049933 1-35 6 6-88 16 6-125 33
1-5 41 580050042 2-9 12 6-89 35 580051003 6-111 36
580049836 1-5 19 2-11 12 6-89 37 6-113 36
1-5 22 2-77 4 6-89 39 580051004 6-111 24
580049840 1-3 15 2-79 9 6-94 16 6-113 24
6-43 21 2-97 8 6-95 37 580051005 6-111 21
580049860 1-67 6 7-17 39 6-95 39 6-113 21
580049861 1-67 5 7-23 45 6-100 17 6-123 16
580049883 1-45 1 7-33 12 6-101 35 6-125 19
1-47 4 7-35 8 6-101 36 580051006 6-111 25
1-49 4 7-43 41 6-102 39 6-113 25
1-51 2 7-57 40 6-106 17 580051007 6-111 22
580049884 1-45 12 580050194 6-5 11 6-107 38 6-113 22
1-47 4 580050222 6-49 14 6-108 39 6-123 17
1-49 4 580050229 6-9 12 6-108 42 6-125 20
1-51 15 580050244 8-17 21 580050641 11-5 5 580051023 6-119 52
580049886 1-39 15 580050293 6-17 25 580050643 6-39 2 6-129 55
1-41 15 6-27 36 6-41 2 580051025 6-140 22
1-45 10 6-31 4 580050644 6-17 25 580051026 6-139 7
1-47 11 6-35 19 6-27 36 580051142 6-111 23
1-49 15 6-39 2 6-31 4 6-113 23
580049887 1-39 12 6-41 2 6-35 19 6-123 19
1-41 12 6-43 30 580050645 6-43 30 6-125 17
1-45 11 580050414 11-5 9 580050676 5-81 9 580051156 1-6 53

16-27
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580051157 1-6 53 4-15 16 580051782 5-5 19 580052076 6-111 11
580051159 6-53 13 4-17 15 5-61 22 6-113 11
6-54 13 4-21 15 5-63 9 6-123 7
14-3 5 4-23 15 580051783 1-57 3 6-125 7
580051160 6-143 6 580051541 8-21 6 580051784 1-57 3 580052149 6-120 63
6-147 6 8-22 2 580051785 1-57 3 6-127 9
580051168 1-17 16 8-24 2 580051786 1-57 3 580052153 11-10 5
6-53 3 580051542 8-21 2 580051787 1-57 3 580052252 6-31 15
6-54 3 8-24 2 580051788 1-57 3 580052259 5-51 2
580051169 5-51 43 580051543 8-21 6 580051789 1-57 3 5-55 19
580051174 1-6 53 8-22 2 580051790 1-57 3 580052262 3-3 22
580051176 4-15 1 580051544 8-21 2 580051791 1-57 3 580052278 4-3 21
4-23 1 8-22 2 580051796 7-24 50 4-5 21
580051189 4-17 4 580051549 9-15 2 7-33 1 4-7 18
580051191 4-21 4 580051572 1-39 3 7-57 9 4-9 18
580051202 4-3 15 1-41 3 7-69 2 4-11 20
4-5 15 1-43 1 580051800 5-61 16 4-13 20
4-7 24 580051573 1-39 3 580051805 1-45 1 4-15 19
4-9 21 1-41 3 1-47 4 4-17 18
580051206 4-11 14 1-43 1 1-49 4 4-21 18
4-13 14 580051574 1-39 6 1-51 2 4-23 18
580051320 10-15 2 1-41 6 580051806 7-44 52 580052279 10-3 19
580051323 10-15 6 1-43 4 580051810 6-5 1 10-7 17
580051325 10-15 27 580051575 1-39 6 6-149 580052280 10-9 29
10-17 7 1-41 6 580051813 8-18 60 10-13 27
580051329 10-15 31 1-43 4 580051814 8-3 4 580052281 10-9 30
580051330 10-15 31 580051579 5-11 7 8-18 60 10-13 28
580051331 10-15 33 5-39 13 580051832 1-3 24 580052296 6-165
580051332 10-15 12 580051583 6-49 9 580051840 3-3 12 580052304 8-3 1
580051333 10-15 12 580051603 11-5 15 580051847 3-3 21 8-5
580051334 10-15 34 580051610 2-9 9 580051848 7-21 25 8-7
580051335 10-15 30 2-79 17 7-47 27 8-9
580051336 8-17 23 580051670 7-5 2 580051849 7-21 30 8-10
580051337 8-17 18 7-6 2 7-47 33 8-13
580051358 4-7 3 580051671 11-13 18 580051876 13-14 34 8-15
4-9 3 580051703 6-149 18 580051890 2-71 1 580052315 11-10 6
580051383 2-5 5 6-153 13 2-73 10 580052324 11-5 6
580051384 2-5 6 580051704 6-150 20 5-34 2 580052347 10-7 34
580051390 1-6 53 6-153 13 5-40 5 580052349 10-13 34
580051447 5-57 2 580051746 7-5 3 6-20 3 580052351 10-13 21
580051448 5-57 3 7-6 3 6-21 4 580052353 10-9 34
580051482 2-7 8 580051747 1-15 12 6-27 15 10-13 32
2-69 9 580051764 7-11 2 6-31 27 580052355 14-17 9
580051537 4-15 4 580051765 7-15 5 6-43 6 580052356 14-17 9
4-23 4 580051778 5-5 18 580051941 1-15 7 580052357 14-7 10
580051538 4-3 13 580051779 1-57 1 580052001 3-9 8 580052360 9-11 8
4-5 13 2-81 22 580052019 2-71 13 580052367 11-45 4
4-7 12 2-82 87 2-73 11 11-47 12
4-9 12 2-86 67 6-17 19 11-49 13
4-13 12 580051780 1-57 2 6-17 20 580052368 11-45 7
580051539 4-11 12 580051781 1-57 3 6-43 24 580052369 11-45 10

16-28
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580052370 11-45 7 580052693 5-51 40 2-55 4 2-51 10
580052371 11-45 7 5-55 27 580053174 2-25 4 580053768 6-25 6
580052372 11-45 10 580052712 5-57 23 2-55 4 580053769 6-25 7
580052373 11-45 10 580052731 11-41 4 580053175 2-25 4 580053801 2-51 15
580052374 11-45 7 580052735 1-5 17 2-55 4 580053802 2-35 18
580052375 11-45 10 580052736 7-21 27 580053176 2-25 4 2-51 9
580052376 10-7 33 7-47 30 2-55 4 580053806 2-35 9
10-13 40 10-9 45 580053177 2-25 4 580053908 5-67 3
580052377 10-7 33 10-19 12 2-55 4 580053909 5-67 5
10-13 40 10-21 9 580053178 2-25 4 580053911 5-67 4
580052378 10-7 33 580052789 14-17 9 2-55 4 580054023 6-35 2
10-13 40 580052802 5-25 35 580053185 4-11 1 580054025 11-9 3
580052379 10-7 33 580052803 5-25 23 580053309 2-37 21 580054026 11-9 10
10-13 40 580052809 2-71 12 580053310 2-15 8 580054027 11-9 11
580052398 5-11 21 2-73 8 580053311 2-13 3 580054028 11-9 7
580052399 14-17 9 580052864 8-17 13 580053354 2-37 7 580054029 11-9 6
580052400 5-25 28 580052865 8-17 13 580053355 2-37 1 580054034 11-9 11
580052409 1-5 2 580052866 8-17 13 580053357 2-37 8 580054039 11-25 2
580052422 14-17 9 580052867 8-17 13 2-39 2 11-41 1
580052423 14-17 9 580052896 6-49 11 2-67 580054040 11-25 2
580052432 5-5 2 580052911 1-5 1 580053359 2-37 13 11-41 1
5-17 5 580052912 1-5 1 580053400 2-27 6 580054041 11-25 3
5-23 2 580052924 10-7 8 2-65 18 11-39 1
5-61 2 10-13 9 580053409 2-27 3 580054042 11-25 4
5-63 2 580052931 10-3 34 580053484 6-47 20 11-29 1
5-64 2 10-7 32 6-61 5 580054043 11-25 6
580052511 9-13 3 580052933 10-9 35 580053491 5-51 11 11-35 1
580052512 9-13 10 10-13 33 5-55 33 580054044 11-27 14
580052514 9-13 580052945 11-10 7 580053492 5-51 23 11-43 16
580052527 5-7 19 580052946 11-10 1 5-55 8 580054045 11-41 12
5-33 18 580052948 11-10 2 580053493 5-51 30 580054046 11-23 3
580052550 4-7 1 580052949 11-10 1 5-55 31 11-35 2
4-9 1 580052950 11-10 3 580053495 5-51 41 11-36 4
4-11 1 580052954 11-10 4 580053496 5-51 29 580054050 11-29 11
4-15 1 580052982 6-35 5 580053497 5-51 37 11-31 10
4-23 1 580052983 6-35 7 5-55 25 11-39 13
580052661 5-79 9 580052986 6-35 10 580053498 5-51 38 580054052 11-27 6
580052672 5-11 19 580052988 6-39 1 5-55 24 11-29 2
5-25 34 580052989 6-35 3 580053503 2-35 16 11-31 2
580052680 6-35 12 580053000 5-11 29 2-51 7 11-39 2
7-11 9 5-26 46 580053504 2-35 20 11-43 1
7-13 8 580053025 1-31 28 2-51 11 580054053 11-41 11
14-17 1 580053149 1-6 68 580053505 2-35 12 580054054 11-35 4
580052685 5-57 18 580053150 1-6 69 2-37 3 580054057 11-29 3
5-59 15 580053154 2-19 580053506 2-37 20 580054058 11-25 5
5-75 20 2-40 2 580053508 2-35 17 11-31 1
6-35 11 2-49 2-51 8 580054059 11-23 4
580052689 5-51 3 580053155 2-19 580053610 10-3 28 11-43
5-55 20 2-40 2 10-9 27 580054060 11-23 5
580052691 5-51 5 2-49 580053622 1-5 18 11-27 1
5-55 22 580053173 2-25 4 580053707 2-35 19 580054061 11-23 6

16-29
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
11-27 2 6-65 9 580055020 3-9 26 7-67 10
580054062 11-23 7 6-67 8 580055022 3-3 17 580055201 7-51 20
11-36 1 6-133 3 580055029 2-7 7 7-53 20
580054063 11-23 2 580054462 11-43 2 2-69 12 7-55 20
11-43 18 580054465 11-43 4 2-81 36 580055202 7-29 21
580054064 11-23 2 580054472 5-31 19 580055159 2-37 15 7-31 20
11-43 18 5-69 16 580055160 2-37 15 7-39 20
580054068 11-41 12 580054477 6-9 23 580055161 2-37 15 7-41 19
580054108 6-35 21 580054478 6-9 29 580055162 2-37 15 7-51 23
580054118 11-41 7 580054489 10-9 23 580055163 2-37 15 7-53 23
580054119 11-41 10 580054552 1-6 55 580055166 11-36 2 7-55 22
580054121 11-29 10 580054569 9-9 38 580055170 1-59 3 7-63 21
11-31 9 11-25 10 580055171 1-59 2 7-65 20
11-39 12 580054585 6-49 13 580055172 1-59 6 7-67 22
580054124 11-41 16 580054667 1-6 55 580055173 1-59 7 580055203 7-29 18
580054125 11-29 8 580054672 11-23 2 580055174 1-59 4 7-31 18
11-31 7 11-43 24 580055175 1-59 8 7-39 18
11-39 7 580054683 5-81 3 580055177 1-59 9 7-41 18
580054126 11-29 9 580054684 11-23 3 580055178 1-59 10 7-51 19
11-31 8 11-35 3 580055179 1-59 11 7-53 19
11-39 8 11-36 10 580055192 7-51 3 7-55 19
580054128 11-29 3 11-43 24 7-55 3 7-63 18
580054129 11-39 14 580054685 11-41 14 580055193 7-29 8 7-65 19
580054130 11-41 8 580054686 11-43 8 7-31 8 7-67 18
580054131 11-29 6 580054688 11-23 9 7-39 8 580055204 7-29 7
11-31 6 580054689 11-27 5 7-41 8 7-31 7
11-39 6 580054690 11-23 10 7-51 8 7-39 7
580054140 11-41 5 580054692 11-35 4 7-53 8 7-41 7
580054141 11-39 5 580054696 11-36 2 7-55 8 7-51 7
580054142 11-29 7 580054727 8-3 10 7-63 8 7-53 7
580054143 11-31 3 580054827 5-17 22 7-65 8 7-55 7
580054147 11-41 6 580054835 5-11 20 7-67 8 7-63 7
580054148 11-29 11 580054836 5-11 20 580055195 7-29 9 7-65 7
11-31 11 580054838 10-19 14 7-31 9 7-67 7
11-39 13 10-21 11 7-39 9 580055205 7-51 15
580054169 5-11 26 580054843 9-7 1 7-41 9 7-53 15
5-26 43 580054844 9-7 1 7-51 9 7-55 15
5-39 6 580054847 10-17 7 7-53 9 7-63 15
580054171 5-11 14 580054869 11-27 13 7-55 9 7-65 15
580054172 5-11 17 11-43 15 7-63 9 7-67 15
580054175 5-11 16 580054870 11-29 3 7-65 9 580055208 7-29 3
5-25 1 580054921 9-17 3 7-67 9 7-39 3
5-39 8 580054922 9-17 4 580055196 7-29 10 580055209 7-53 3
580054216 1-19 1 580054933 11-33 3 7-31 10 580055211 7-31 3
1-25 28 11-33 10 7-39 10 7-41 3
580054258 6-70 19 580054935 11-33 4 7-41 10 580055213 7-29 2
6-88 18 580054936 11-33 5 7-51 10 7-31 2
6-100 19 580054992 11-5 21 7-53 10 7-39 2
580054377 5-19 1 580055009 9-7 2 7-55 10 7-41 2
5-21 580055010 9-7 2 7-63 10 580055214 7-29 19
580054380 6-63 9 580055011 11-41 12 7-65 10 7-31 19

16-30
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580055216 7-29 17 580055586 11-13 29 5-55 4 6-54 6
7-31 17 580055592 11-9 8 580055861 5-51 9 14-3 1
7-39 17 11-9 8 5-55 9 580056021 9-9 37
7-41 17 580055593 11-9 10 580055862 5-51 21 580056022 11-27 12
7-51 18 580055594 11-9 3 5-55 10 11-43 17
7-53 18 580055631 5-51 18 580055863 13-9 14 580056023 11-27 11
7-55 18 5-55 2 580055882 5-13 7 11-43 11
7-63 17 12-7 8 580055883 5-13 1 580056024 11-43 12
7-65 18 12-15 20 580055884 5-13 2 580056025 11-41 3
7-67 17 12-35 8 580055885 5-13 3 580056061 5-51 16
580055305 5-11 7 12-44 35 580055924 2-81 16 5-55 3
5-39 14 580055632 5-52 45 5-15 19 580056062 5-51 7
580055312 1-53 22 580055633 13-13 9 580055925 5-9 3 580056063 5-51 8
580055322 11-36 3 580055634 5-51 32 5-15 10 580056094 5-51 24
11-41 2 5-55 16 580055974 12-43 6 5-55 13
580055342 6-111 47 12-43 13 580055975 12-43 6 580056095 5-51 20
6-113 48 580055636 13-9 28 580055976 12-7 17 5-55 35
6-118 23 13-14 31 12-15 14 580056123 7-29 14
6-123 40 580055649 11-45 13 12-36 17 7-31 14
6-125 39 12-44 24 12-44 39 7-51 14
6-128 34 13-5 14 580055977 13-5 13 7-53 14
580055343 6-111 48 580055650 13-5 10 13-9 25 7-55 14
6-118 23 580055651 12-7 10 13-13 27 580056124 7-29 14
6-123 41 12-15 5 580055978 13-13 12 7-31 14
6-128 34 12-35 9 580055979 12-43 9 7-51 14
580055552 7-21 7 12-44 28 580055981 13-5 9 7-53 14
7-26 7 13-5 4 580055982 12-15 19 7-55 14
7-47 26 13-9 3 12-35 7 580056125 7-29 14
7-61 27 13-13 2 13-13 5 7-31 14
580055553 7-17 4 580055652 13-13 8 580055983 12-7 7 7-51 14
7-23 4 580055732 5-51 36 12-44 30 7-53 14
7-33 2 5-55 28 13-5 12 7-55 14
7-43 4 580055734 12-44 36 580055989 13-9 19 580056146 2-71 3
7-57 7 13-9 6 13-13 14 580056192 2-73 4
580055560 7-47 23 13-13 4 580056000 5-51 42 580056224 1-5 32
580055561 5-5 3 580055735 13-5 2 11-45 12 580056229 14-14 2
5-17 6 580055736 5-51 26 580056001 12-7 14 580056272 7-17 15
5-23 4 5-55 12 12-15 11 7-23 16
5-29 4 580055741 13-13 10 12-35 14 7-33 6
5-37 4 580055743 12-44 25 12-43 14 7-43 19
5-61 4 580055797 6-54 19 13-9 30 7-57 29
5-63 4 6-161 580056002 12-44 31 580056276 3-3 23
580055562 5-5 4 14-3 7 580056003 13-13 7 580056295 6-43 8
5-17 12 580055798 7-11 3 580056004 14-3 4 580056321 5-5 14
5-23 5 7-15 10 14-5 2 580056336 11-5 27
5-29 5 580055804 10-19 3 580056005 12-7 15 580056337 11-5 26
5-37 5 10-21 3 12-15 12 580056355 2-75 4
5-61 5 11-13 5 12-35 15 580056377 2-75 13
5-63 5 580055806 10-7 33 580056006 14-3 4 580056380 6-63 5
580055564 2-113 2 10-13 40 14-5 2 6-65 5
580055585 11-13 29 580055858 5-51 12 580056014 6-53 6 6-67 1

16-31
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-133 1 580056481 11-5 1 580056631 4-11 17 5-29 11
6-133 2 11-9 4-13 17 5-37 11
6-133 9 580056487 6-9 22 4-15 24 5-61 13
580056381 3-3 20 580056490 5-11 22 4-17 23 5-63 13
3-5 18 5-26 48 4-21 23 10-3 23
3-7 18 5-39 7 4-23 23 10-7 21
3-9 16 5-51 580056633 6-143 8 10-9 7
580056430 1-55 10 580056514 1-53 6 6-147 8 10-13 7
580056433 1-3 14 580056515 1-53 6 580056636 11-10 3 11-15 7
580056434 1-3 13 580056519 5-11 22 580056661 11-13 23 11-17 3
580056435 11-5 1 5-26 48 580056662 11-13 12 11-19 7
11-9 5-39 7 580056663 11-13 6 11-21 3
580056436 3-3 31 5-55 580056664 1-3 23 14-9 3
3-5 20 580056526 1-15 10 580056666 11-15 23 14-11 3
3-7 20 1-17 4 11-17 14 14-14 6
580056439 2-9 6 580056527 2-97 9 11-19 24 580056824 5-5 16
2-11 8 6-44 35 11-21 15 580056825 5-11 28
580056440 2-9 8 580056528 1-15 8 11-25 13 5-26 49
2-11 11 1-17 7 580056667 1-15 7 580056826 5-51 17
580056444 2-5 9 580056532 1-53 8 1-17 6 5-55 1
580056453 6-31 26 580056586 13-27 3 580056679 6-119 57 580056827 5-51 27
580056455 6-27 27 13-29 3 6-129 54 5-55 32
580056456 6-27 28 580056587 13-27 3 580056730 6-9 9 580056828 5-51 19
580056457 6-27 32 13-29 3 580056740 8-3 6 5-55 34
580056459 5-79 14 580056588 13-27 3 8-27 6 580056830 5-51 10
580056460 5-79 13 13-29 3 580056741 13-29 3 580056839 5-79 10
580056461 5-79 14 580056589 6-9 3 580056742 13-29 3 580056840 5-57 13
580056462 5-79 13 580056593 7-15 8 580056792 2-37 15 5-59 10
580056463 7-17 30 580056609 6-17 12 580056815 1-3 31 5-75 13
7-23 32 6-35 20 1-6 54 6-35 29
7-35 24 580056613 2-79 16 1-6 54 11-15 15
7-47 10 6-5 6 1-10 1 11-17 12
7-61 14 6-9 2 1-15 11 11-19 16
580056464 7-5 8 6-23 3 1-17 3 11-21 13
7-43 6-27 5 1-17 20 580056844 11-15 21
7-47 6-31 11 1-19 13 11-17 9
580056465 7-11 12 6-43 3 1-33 9 11-19 22
7-13 11 14-7 9 1-33 17 11-21 10
7-15 7 580056614 6-5 7 4-3 11 580056845 11-49 4
7-17 36 580056624 10-3 30 4-5 11 580056846 11-49 11
7-36 56 10-7 28 4-7 10 580056851 1-3 12
7-43 16 10-9 37 4-9 10 580056877 11-43 14
580056466 7-69 12 10-13 35 4-11 10 580056906 5-34 2
580056467 7-69 15 580056625 10-3 2 4-13 10 5-40 5
580056476 2-37 23 10-9 2 4-15 14 6-27 14
580056477 2-37 5 580056627 10-7 2 4-17 13 6-31 28
580056478 2-37 17 10-7 22 4-21 13 6-43 5
6-25 29 10-13 2 4-23 13 580056926 1-35 7
580056479 8-3 3 10-13 30 5-5 13 580056944 2-90 48
8-18 35 580056628 6-9 23 5-17 30 580056945 2-82 80
580056480 9-3 2 580056629 4-13 3 5-23 12 2-85 40

16-32
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580056946 2-82 79 2-89 6 2-86 77 2-86 70
2-85 41 580057068 2-89 38 580057140 2-82 76 580057186 2-81 37
580056947 2-82 50 580057069 2-89 32 2-85 34 2-86 72
2-86 58 580057070 2-89 35 580057141 2-82 78 580057187 2-82 91
580056983 2-82 73 580057071 2-82 84 2-85 43 2-86 79
2-85 37 2-86 69 580057143 2-82 72 580057188 2-82 52
580056984 2-82 66 2-89 29 2-85 36 2-85 45
2-86 57 2-89 39 2-85 42 580057189 2-82 89
580057009 2-89 28 2-90 58 580057144 2-82 75 2-86 75
580057010 2-82 77 580057073 2-90 47 2-85 35 580057190 2-86 74
2-85 39 580057074 2-90 52 580057145 2-81 38 580057191 2-82 53
580057013 2-82 67 580057075 2-89 41 2-85 26 2-85 46
2-89 7 580057076 2-89 5 580057146 2-81 15 580057194 2-89 17
580057014 2-89 8 580057079 2-90 62 2-85 27 580057199 2-82 51
580057015 2-90 53 580057080 2-90 49 580057153 2-73 3 2-85 44
580057017 2-90 50 580057081 2-90 63 2-81 26 580057200 2-81 35
580057018 2-82 61 580057082 2-90 44 2-85 30 580057201 2-82 83
2-85 2 580057083 2-90 46 580057155 2-82 68 2-86 68
580057023 2-82 59 580057084 2-90 54 2-85 32 580057202 2-82 88
2-86 52 580057085 2-89 43 2-86 62 2-86 76
580057025 2-82 65 580057086 2-90 55 580057156 2-82 70 580057203 2-75 9
2-86 54 580057087 2-90 45 2-86 60 2-81 41
580057026 2-82 64 580057088 2-89 42 580057159 2-82 69 2-85 21
2-86 56 580057089 2-90 60 2-86 61 580057217 2-81 7
580057027 2-82 58 580057090 2-90 61 580057160 2-81 46 2-85 5
2-86 51 580057091 2-89 13 2-85 3 580057218 2-89 21
580057029 2-82 57 580057092 2-81 9 580057161 2-82 47 580057238 1-3 26
2-85 50 2-85 9 2-85 24 580057239 2-89 22
580057030 2-82 56 580057093 2-81 14 580057162 2-82 48 580057240 2-89 22
2-85 49 2-85 14 2-85 25 580057259 1-49 5
580057031 2-82 55 580057125 2-81 12 580057169 2-81 42 580057290 2-89 5
2-85 48 2-85 12 2-85 19 580057300 5-81 1
580057032 2-82 54 580057127 2-81 13 580057171 2-81 8 580057314 9-15 3
2-85 47 2-85 13 2-85 20 580057315 8-21 4
580057033 2-82 49 580057128 2-81 10 580057172 2-82 85 8-22 4
2-85 33 2-85 10 2-86 65 8-24 3
580057034 2-82 71 580057129 2-89 11 580057173 2-81 2 8-27 2
2-86 59 580057130 2-89 10 2-85 4 580057316 8-21 8
580057036 2-81 43 580057131 2-89 16 580057174 2-81 3 8-22 4
2-85 16 580057132 2-89 15 2-85 7 8-24 3
580057037 2-81 45 580057133 2-81 11 580057176 2-81 4 580057317 2-82 46
2-85 17 2-85 11 2-85 8 2-85 3
2-85 23 2-89 14 580057178 2-81 6 580057342 1-53 13
580057038 2-81 44 580057134 2-81 34 2-85 15 580057485 2-89 31
2-85 18 2-86 80 580057182 2-81 23 580057490 11-9 8
580057039 2-89 24 580057135 2-82 81 2-86 71 580057495 4-13 1
580057048 2-89 26 2-86 63 580057183 2-82 90 580057500 4-17 1
580057050 2-89 19 580057136 2-90 51 2-86 73 4-21 1
2-89 40 580057137 2-90 56 580057184 2-81 24 580057536 2-71 15
580057054 2-89 4 580057138 2-90 57 2-89 25 580057537 2-71 15
580057067 2-89 4 580057139 2-81 33 580057185 2-81 25 580057538 2-71 7

16-33
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580057552 6-143 7 11-33 9 580058383 1-3 5 580058773 1-53 15
6-147 7 580058014 11-33 11 580058384 3-3 18 580058776 4-7 8
580057553 6-43 10 580058015 11-33 7 580058385 3-3 15 4-9 8
580057608 1-3 7 580058016 11-33 6 580058387 1-39 10 4-13 8
580057620 5-51 1 580058017 5-51 44 1-41 10 4-21 11
580057730 4-11 8 580058078 9-3 4 1-45 5 580058777 4-3 9
4-17 11 580058122 1-45 1-47 7 4-5 9
4-23 11 580058123 1-45 580058447 1-15 14 580058790 10-19 22
580057797 6-17 20 580058124 1-39 1 580058451 8-3 14 10-21 22
580057819 8-3 11 580058125 1-39 1 8-27 7 580058791 11-13 4
580057831 10-3 18 580058126 1-45 580058459 8-27 2 580058806 6-57 1
10-7 16 580058127 1-45 580058499 2-19 6-169
10-9 28 580058130 1-35 2-21 580058808 14-9 2
10-13 26 580058131 1-35 2-23 580058812 14-17 10
580057853 7-17 20 580058132 1-39 1 2-25 580058821 1-53 19
7-23 21 580058133 1-39 1 2-27 580058832 14-17 9
580057855 5-13 6 580058137 1-3 40 2-31 580058848 2-77 7
580057857 5-13 5 580058138 11-33 14 2-33 2-79 5
580057859 7-43 34 11-41 15 580058501 2-19 580058862 14-7 2
7-57 34 580058139 11-41 9 2-21 580058872 5-17 24
580057860 5-13 4 580058188 6-53 16 2-23 580058890 3-3 9
580057863 8-17 8 6-54 16 2-25 3-5 30
580057899 7-5 9 14-3 6 2-27 3-7 30
7-18 47 580058190 14-11 4 2-31 580058926 7-43 23
7-24 54 580058192 1-9 4 2-33 7-57 39
7-43 45 580058198 5-69 11 580058502 2-19 580058927 2-69 20
7-57 2 580058212 1-5 16 2-21 580058930 1-59 1
580057919 5-51 25 1-15 18 2-23 580058937 5-61 7
5-55 11 6-27 31 2-25 5-63 7
580057923 6-49 1 6-31 18 2-27 580058962 3-9 10
580057924 6-49 1 6-53 7 2-31 580058963 8-18 38
580057925 6-49 1 6-53 18 2-33 10-15
580057926 6-49 1 6-54 18 580058503 2-19 580058966 3-9 10
580057934 6-25 8 14-3 10 2-21 580058968 3-9 14
580057969 6-49 580058269 10-3 5 2-23 580059040 7-11 1
580057970 6-49 10-7 5 2-25 7-13 1
580057971 6-49 10-13 5 2-27 580059041 7-13 2
580057972 6-49 11-5 19 2-31 580059127 1-17 5
580058009 2-9 15 11-13 10 2-33 580059129 8-5 1
2-69 17 11-15 22 580058657 7-15 9 580059130 8-5 2
2-75 15 11-17 13 580058664 3-9 19 580059131 8-5 3
2-79 18 11-19 23 580058668 7-21 32 580059132 8-5 4
5-11 23 11-21 14 7-26 29 580059133 8-5 5
5-26 50 11-25 12 7-35 3 580059134 8-5 6
5-39 1 580058271 1-9 2 7-47 35 580059135 8-5 7
11-45 3 580058314 6-53 15 7-61 33 580059137 8-5 8
11-47 16 6-54 15 580058669 6-72 40 580059138 8-5 10
11-49 17 14-3 9 6-89 32 580059139 8-5 12
580058011 11-33 13 580058357 1-53 14 6-102 41 580059141 8-5 14
580058012 11-33 12 580058363 4-15 7 6-108 44 580059145 8-5 16
580058013 11-33 2 580058368 3-9 9 580058734 1-5 29 8-5 17

16-34
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580059146 8-5 18 580059199 8-13 8 580059639 7-69 6 580060600 2-5 1
580059147 8-5 15 580059202 8-13 10 580059714 6-43 23 580060601 2-5 1
580059148 8-5 13 580059203 8-13 11 580059788 1-53 15 580060625 6-7 2
580059149 8-5 19 580059212 8-15 5 580059815 1-49 7 580060626 6-7 2
580059150 8-5 20 580059213 8-15 6 580059864 8-18 39 580060627 12-40
580059151 8-5 21 580059215 8-15 8 10-15 580060628 12-40
580059152 8-5 22 580059217 8-15 10 580059925 6-59 7 580060716 5-31 6
580059153 8-5 23 580059218 8-15 11 580060018 5-57 4 580060750 7-17 13
580059154 8-5 24 580059219 8-15 12 580060037 4-3 4 7-23 14
580059155 8-5 25 580059220 8-15 13 4-5 4 7-29
580059157 8-7 1 580059221 8-15 14 580060060 1-47 580060751 7-17 12
580059158 8-7 2 580059223 8-15 16 1-49 7-23 13
580059159 8-7 3 580059224 8-15 17 580060061 1-47 7-31
580059160 8-7 4 580059226 8-15 18 1-49 580060752 7-47 11
580059161 8-7 5 580059227 8-15 19 580060062 1-41 1 7-53
580059162 8-7 6 580059232 8-15 20 580060063 1-41 1 580060753 7-55
580059163 8-7 6 580059233 8-15 20 580060064 1-47 580060754 7-51
580059164 8-7 6 580059235 8-15 22 580060065 1-47 580060755 7-29 25
580059165 8-7 6 580059236 3-3 24 580060068 1-37 7-31 25
580059166 8-7 6 580059254 10-3 29 580060070 1-37 7-39 23
580059167 8-7 6 10-7 26 580060072 1-41 1 7-41 23
580059168 8-7 6 10-9 11 1-43 7-51 26
580059169 8-7 6 10-13 11 580060073 1-41 1 7-53 26
580059170 8-7 6 580059270 11-25 7 1-43 7-55 26
580059171 8-7 7 11-33 8 580060074 1-51 7-63 26
580059172 8-7 8 580059271 11-25 8 580060075 1-51 7-65 26
580059173 8-7 9 11-33 1 580060136 1-23 22 7-67 26
580059174 8-7 10 580059299 6-49 14 1-26 40 580060756 7-29 23
580059175 8-9 1 580059300 6-49 14 580060207 2-89 30 7-31 23
580059176 8-9 2 580059301 6-49 14 580060209 2-82 60 7-51 24
580059177 8-9 4 580059302 6-49 14 2-86 52 7-53 24
580059178 8-9 4 580059304 6-49 14 580060210 2-89 23 7-55 24
580059179 8-9 4 580059305 6-49 14 580060211 2-89 23 580060757 7-29 20
580059180 8-9 4 580059322 8-7 1 580060212 2-89 2 7-31 21
580059181 8-9 6 580059324 8-7 1 580060213 2-89 3 7-39 19
580059182 8-9 7 580059332 1-6 59 580060214 2-89 2 7-41 20
580059183 8-9 8 580059333 1-6 48 580060215 2-90 59 7-63 20
580059184 8-9 9 580059356 6-59 2 580060216 2-89 33 580060758 7-53 21
580059185 8-9 10 580059363 1-13 9 580060217 2-82 86 580060759 7-55 23
580059186 8-9 11 580059364 1-13 10 2-86 66 7-65 21
580059187 8-9 12 580059365 1-13 7 580060218 2-81 5 580060760 7-51 21
580059188 8-9 13 580059366 1-13 8 2-85 6 7-67 20
580059189 8-10 1 580059493 1-17 2 580060224 11-5 16 580060784 6-175 5
580059190 8-10 2 580059505 6-50 16 580060257 1-25 37 580060837 6-59 8
580059191 8-10 3 580059631 7-21 2 580060376 6-43 20 580060995 10-3 28
580059192 8-10 4 7-26 2 580060377 4-11 3 10-9 27
580059193 8-10 5 7-35 11 580060405 5-25 7 580061121 11-13 13
580059194 8-10 6 7-47 4 580060416 7-47 23 580061184 1-6 43
580059195 8-11 7 7-61 7 580060575 10-9 40 580061189 1-6 57
580059196 8-13 3 580059637 7-69 8 580060576 10-3 16 580061267 12-15 8
580059198 8-13 7 580059638 7-69 7 10-10 48 12-35 11

16-35
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
12-43 12 580062028 1-25 29 580062311 6-5 2 580062485 2-101 8
12-44 33 580062029 1-25 23 580062443 2-103 13 580062486 2-103 45
580061268 5-77 10 580062030 1-25 21 2-111 2 580062487 2-103 44
580061319 5-77 11 580062032 1-25 30 580062444 2-111 3 580062488 2-103 10
580061342 9-11 28 580062033 1-25 4 580062445 2-111 12 580062489 2-103 15
580061352 11-45 14 580062034 1-25 27 580062446 2-111 5 580062490 2-103 16
580061738 2-75 6 580062035 1-25 31 580062447 2-111 8 580062491 2-103 17
580061739 2-75 6 580062036 1-25 32 2-115 12 580062492 2-103 18
580061746 1-5 20 580062037 1-25 14 580062448 2-111 6 580062493 2-103 19
580061747 1-5 33 580062038 1-25 26 580062450 2-101 4 580062494 2-103 20
580061748 1-6 56 580062039 1-25 17 2-111 9 580062495 2-103 21
580061749 1-6 45 580062040 1-25 19 2-113 4 580062496 2-103 43
580061780 4-13 1 580062044 11-15 6 2-115 11 580062497 2-103 42
580061781 4-13 1 11-19 6 580062451 2-111 7 580062498 2-103 10
4-15 1 580062047 1-21 3 580062453 2-111 4 580062499 2-103 11
4-23 1 580062048 1-21 4 580062456 2-111 13 580062500 2-103 12
580061782 4-13 1 580062049 1-21 9 580062457 2-111 14 580062501 2-103 14
4-15 1 580062051 1-21 13 580062460 2-99 9 580062502 2-103 22
4-23 1 580062052 1-21 14 2-101 7 580062503 2-103 23
580061783 4-13 1 580062054 1-21 18 2-111 15 580062504 2-103 24
4-15 1 580062078 1-37 3 580062461 2-99 1 580062505 2-103 25
4-23 1 1-41 5 580062462 2-99 2 580062506 2-103 26
580061784 4-15 1 1-43 3 580062463 2-99 3 580062507 2-103 27
4-23 1 1-47 3 580062464 2-99 15 580062508 2-103 28
580061814 1-5 26 1-49 3 580062465 2-99 16 580062509 2-103 29
580061815 1-5 26 1-51 4 2-103 6 2-103 32
580061835 1-31 20 580062101 1-19 20 580062466 2-99 17 580062510 2-103 30
580061836 1-31 11 580062102 1-23 15 2-103 7 2-103 33
580061837 1-31 12 1-25 2 580062467 2-99 12 580062511 2-103 31
580061850 6-50 16 580062103 1-23 13 580062468 2-99 10 580062512 2-103 34
580061851 6-50 16 1-23 21 580062469 2-99 13 580062513 2-103 35
580061852 6-50 16 1-25 25 580062470 2-111 16 580062514 2-103 36
580061855 6-49 2 580062104 1-23 16 2-115 8 580062515 2-103 37
580061857 1-31 5 580062105 1-23 5 580062471 2-111 17 580062592 5-7 15
580061858 1-31 23 580062106 1-23 3 580062472 2-99 5 5-21 3
580061860 1-31 1 1-25 16 2-103 46 5-33 1
580061861 1-31 17 580062107 1-23 4 2-107 7 580062637 2-103 8
580061862 1-31 6 1-25 15 2-115 5 580062638 2-103 1
580061863 1-31 3 580062108 1-23 17 580062473 2-99 8 580062639 2-103 2
580061864 1-31 2 580062109 1-23 2 580062474 2-99 7 580062640 2-103 3
580061865 1-31 18 580062110 1-23 14 580062475 2-99 4 580062641 2-103 4
580061866 1-31 19 580062137 1-25 21 580062476 2-95 3 580062642 2-103 5
580061868 1-31 26 580062138 1-25 21 2-99 11 580062643 2-103 9
580061869 1-31 25 580062139 1-25 21 580062477 2-99 6 580062644 2-103 38
580061877 1-19 15 580062140 1-25 21 580062478 2-99 18 580062645 2-103 40
580061878 1-19 10 580062141 1-25 21 2-101 9 580062646 2-104 47
580061879 1-19 2 580062142 1-25 21 580062479 2-101 1 580062647 2-103 39
580062024 1-25 3 580062146 1-19 9 580062480 2-101 2 580062648 2-95 2
580062025 1-25 8 580062147 1-25 24 580062481 2-101 3 580062649 2-95 1
580062026 1-25 10 580062165 6-47 2 580062483 2-101 5 580062650 2-95 4
580062027 1-25 9 580062191 3-9 11 580062484 2-101 6 580062651 2-95 5

16-36
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580062652 2-95 6 5-71 8 2-99 20 2-81 20
580062653 2-95 7 580062707 2-113 14 2-101 11 5-9 5
580062654 2-95 8 580062708 2-113 11 2-104 48 580063453 2-71 5
580062655 2-95 10 580062711 2-113 13 2-111 19 2-81 16
580062656 2-95 11 580062723 5-73 2 2-113 15 5-9 5
580062657 2-95 12 580062724 2-103 41 2-115 16 580063540 2-89 36
580062658 2-107 1 5-73 4 5-73 25 580063541 2-89 37
580062659 2-107 2 580062725 5-73 3 580062801 5-73 19 580063566 2-95
580062660 2-107 3 580062726 5-73 14 580062802 5-73 18 2-99
580062661 2-107 4 580062727 5-73 15 580062803 5-73 21 2-101
580062662 2-107 5 5-73 17 580062804 5-73 23 2-103
580062663 2-107 6 580062728 5-73 16 580062805 5-73 22 2-107
2-109 11 580062729 5-73 13 580062806 5-73 20 2-109
580062665 2-107 9 580062730 5-73 12 580062807 5-73 24 2-111
580062666 2-107 10 580062731 5-73 11 580062950 2-111 1 2-113
580062667 2-107 11 580062732 5-73 10 580062951 2-111 14 2-115
580062668 2-107 8 580062733 5-73 5 580062953 2-113 12 5-71
2-113 5 580062734 5-73 6 580062954 2-113 1 5-73
580062669 2-107 14 580062735 5-73 9 580062959 2-107 15 580063567 2-95
580062670 2-107 13 580062736 5-73 8 5-73 1 2-99
580062671 2-107 12 580062737 5-73 7 580062960 2-109 9 2-101
580062672 2-109 9 580062738 5-71 1 580062961 2-109 1 2-103
580062673 2-109 10 580062739 5-71 2 580062962 2-109 2 2-107
580062674 2-109 12 580062740 5-71 3 580062963 2-109 1 2-109
580062675 2-109 13 580062741 5-71 4 580062964 2-109 2 2-111
580062676 2-109 16 580062742 5-71 5 580062965 2-103 10 2-113
580062677 2-109 15 580062744 5-71 7 580062966 2-103 10 2-115
580062678 2-109 14 580062745 5-71 9 580062967 2-107 15 5-71
580062679 2-109 18 580062746 5-71 10 5-73 1 5-73
580062680 2-109 1 580062747 5-71 11 580062998 10-15 20 580063616 6-17 19
580062681 2-109 2 6-44 36 580062999 10-15 20 6-27 8
580062682 2-109 4 580062748 6-44 34 580063000 10-15 27 6-31 9
580062683 2-109 3 580062750 6-44 34 10-17 7 6-35 3
580062684 2-109 5 580062751 6-44 34 580063026 8-3 4 6-41 1
580062685 2-109 6 580062753 6-44 34 580063259 5-77 7 6-43 29
580062686 2-109 8 580062754 6-44 34 580063287 3-5 5 580063617 6-17 19
580062688 2-109 1 580062756 6-44 34 3-7 5 6-17 20
580062689 2-109 2 580062763 6-44 34 580063389 6-45 3 6-27 8
580062692 2-115 1 580062770 6-44 34 580063447 2-71 5 6-31 9
580062693 2-115 3 580062772 6-45 1 2-81 21 6-35 10
580062694 2-115 2 580062776 6-45 1 5-9 5 6-39 1
580062695 2-115 4 580062777 6-45 1 580063448 2-71 5 6-39 2
580062696 2-115 7 580062778 6-45 1 2-81 18 6-41 1
580062697 2-115 9 580062779 6-45 1 5-9 5 6-41 2
580062698 2-115 10 580062781 6-45 1 580063450 2-71 5 6-43 29
580062699 2-115 13 580062782 6-45 1 2-81 19 6-43 30
580062700 2-115 14 580062795 6-45 2 5-9 5 580063618 6-17 25
580062701 2-115 15 580062796 6-45 5 580063451 2-71 5 6-27 36
580062704 2-113 9 580062797 6-45 6 2-81 15 6-31 4
580062705 2-113 7 580062798 6-45 4 5-9 5 6-35 19
580062706 2-113 10 580062799 2-95 13 580063452 2-71 5 6-39 2

16-37
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-41 2 8-18 54 580064825 6-139 7 580065470 6-47 16
6-43 30 8-27 5 580064826 6-139 7 580065521 6-28 43
580063619 6-143 6 580063945 9-11 3 580064880 6-135 15 580065620 5-55 26
6-147 6 580063946 9-11 21 6-135 15 580065891 5-69 12
580063620 6-143 13 580063949 10-19 11 6-139 13 580065903 1-61 1
6-147 13 10-19 16 6-139 13 580065904 1-61 2
580063697 6-61 3 10-21 8 580064882 6-135 15 580065905 1-61 3
6-149 8 10-21 12 6-139 13 580065906 1-61 4
6-153 4 580063952 10-17 10 580064883 6-135 15 580065907 1-61 5
6-165 3 580063955 6-27 33 6-139 13 580065908 1-61 6
6-165 9 580063956 6-35 10 580064917 6-23 15 580065909 1-61 7
6-167 6 6-39 1 580064918 5-9 3 580065910 1-61 8
6-169 5 580063958 7-5 1 5-15 10 580065911 1-61 9
6-169 8 580063959 1-13 5 580064919 6-43 29 580065912 1-61 10
6-169 12 580063960 1-3 3 580064922 6-135 13 580065913 1-61 11
6-173 6 580063961 2-5 9 6-139 10 580065914 1-61 12
580063751 6-61 3 580063963 1-3 8 580064923 6-135 10 580065915 1-61 13
6-149 8 580064014 5-45 9 6-139 8 580065916 1-61 14
6-153 4 5-45 20 580064952 6-135 12 580065917 1-61 15
6-165 3 5-46 8 6-140 16 580065918 1-61 16
6-165 9 580064170 1-21 1 580064978 9-15 11 580065919 1-61 17
6-167 6 580064311 2-9 10 580064998 5-73 1 580065920 1-61 18
6-169 5 2-11 9 580064999 5-73 1 580065921 1-61 19
6-169 8 580064479 2-77 9 580065003 13-29 4 580065922 1-61 20
6-169 12 2-79 6 580065004 13-29 5 580065923 1-61 21
6-173 6 580064483 1-10 5 580065005 13-29 6 580065924 1-61 22
580063921 6-9 16 580064516 10-15 580065006 13-29 7 580065925 1-61 23
6-87 580064517 10-15 580065007 13-29 4 580065926 1-61 24
580063922 6-9 16 580064518 10-15 1 580065008 13-29 5 580065932 4-21 6
6-69 580064519 10-15 1 580065009 13-29 6 4-23 6
580063923 6-9 16 580064565 6-23 4 580065010 13-29 7 580065957 1-25 36
6-99 580064567 6-23 1 580065072 5-73 1 580065963 6-28 42
580063926 14-7 10 580064596 8-17 23 580065073 5-73 1 580065975 2-7 1
580063932 2-95 14 580064598 6-61 1 580065089 6-47 1 580066043 13-27 13
2-99 19 580064599 6-47 19 580065138 6-17 8 13-29 13
2-101 10 6-54 12 6-35 24 580066147 11-7 4
2-104 48 6-61 4 6-47 3 580066155 11-7 6
2-111 18 580064618 8-22 1 580065146 5-25 25 580066156 11-7 9
2-113 16 8-24 1 580065180 5-75 1 580066157 11-7 11
2-115 17 8-27 1 580065305 3-3 2 580066158 11-7 7
5-73 26 580064619 8-22 1 3-5 2 580066159 11-7 8
580063934 2-7 3 8-24 1 3-9 2 580066203 8-3 4
580063935 2-97 2 580064620 9-15 1 580065316 1-5 37 580066235 14-13 3
580063936 2-97 16 580064621 9-17 1 580065318 1-5 34 580066303 1-25 39
580063937 3-9 12 580064627 1-3 20 580065319 1-5 36 580066308 1-3 21
580063938 3-9 13 580064644 6-61 7 580065320 1-5 35 580066311 7-17 1
580063939 4-15 1 580064704 9-3 5 580065322 1-3 17 7-33 26
4-23 1 9-5 580065323 1-3 18 7-43 3
580063941 5-61 9 580064733 6-61 6 580065324 1-3 19 7-57 6
580063943 5-75 14 580064736 9-3 6 580065325 5-77 4 7-69
580063944 8-3 8 580064805 9-3 7 580065421 14-13 2 580066342 4-15 12

16-38
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580066400 10-19 2 580067185 5-49 3 580067850 7-43 580068223 2-7 14
580066408 10-19 5 580067186 5-49 4 7-47 580068280 12-43 15
580066461 6-57 1 580067535 8-27 3 580067851 10-19 19 580068283 12-43 15
6-165 580067536 8-3 13 10-21 16 580068284 12-43 15
580066462 6-57 1 8-27 3 580067852 1-5 8 580068285 12-43 15
6-169 580067608 2-97 11 580067858 1-5 10 580068288 12-43 15
580066463 6-57 7 2-109 17 580067859 1-5 9 580068314 6-49 10
580066542 6-57 8 580067622 6-47 18 580067860 1-5 6 580068378 6-43 24
580066556 14-17 3 580067666 11-15 20 580067861 1-5 7 6-67
580066568 1-3 23 11-17 6 580067862 5-77 6 580068379 6-39 17
580066569 1-3 23 11-19 21 580067863 10-19 19 6-65
580066583 7-17 43 11-21 9 10-21 15 580068380 6-17 1
7-24 48 580067667 11-15 19 580067883 3-9 23 6-35 28
7-35 6 11-17 7 580067884 3-9 25 6-63
7-43 43 11-19 20 580067885 3-9 24 6-133
7-58 59 11-21 8 580067886 3-5 25 580068402 6-153
580066584 7-17 42 580067668 11-17 8 3-7 25 580068404 8-17 16
7-35 7 11-19 19 580067887 3-3 13 580068489 1-49
7-58 57 11-21 7 580067888 3-5 26 580068490 1-49
580066585 7-17 41 580067669 11-21 6 3-7 26 580068537 4-3 14
7-23 47 580067670 11-15 18 580067889 3-5 22 4-5 14
7-35 7 11-19 18 3-7 22 4-7 23
7-43 42 580067672 1-31 5 580067890 11-17 1 4-9 20
7-58 58 580067673 1-31 5 580067891 11-15 1 580068538 4-11 13
580066640 8-15 1 580067674 1-31 5 11-21 1 4-13 13
580066641 8-15 2 580067685 2-7 2 580067892 11-19 1 580068587 4-17 3
580066642 8-15 3 580067739 5-25 7 580067997 7-11 8 580068588 4-15 3
580066643 8-15 4 580067740 5-25 7 7-13 7 4-21 3
580066644 8-15 7 580067746 2-37 8 580067998 6-9 6 4-23 3
580066645 8-15 9 2-67 6 580068007 1-5 5 580068591 10-19 19
580066646 8-15 15 580067763 2-69 11 580068075 5-71 6 10-21 16
580066647 8-15 21 580067765 2-7 5 580068079 6-9 4 580068618 6-49 1
580066648 8-13 4 580067787 1-17 12 580068082 5-79 2 580068619 6-49 1
580066649 8-13 9 580067788 1-17 12 580068100 5-37 8 580068622 6-49
580066650 8-13 12 580067789 1-19 17 580068120 6-140 22 580068623 6-49
580066651 8-13 5 1-25 38 580068169 5-25 1 580068631 1-51
580066652 8-13 6 580067811 10-19 13 5-39 8 580068633 1-51
580066653 8-13 1 10-21 10 580068173 12-43 15 580068638 1-43
580066654 8-13 2 580067812 10-19 4 580068176 12-43 15 580068639 1-43
580066655 8-9 3 580067814 2-113 3 580068177 5-7 13 580068686 2-7 2
580066682 6-25 5 580067816 10-19 6 580068178 12-43 15 580068694 1-6 62
580066708 2-75 6 580067817 10-19 10 580068206 5-51 13 580068951 4-11 13
580066709 2-75 6 10-21 7 5-55 5 4-13 13
580066710 2-75 14 580067818 6-57 9 580068207 6-47 12 580068952 4-3 14
580066744 7-17 1 580067840 10-3 35 580068209 6-47 13 4-5 14
7-23 1 10-9 42 580068210 2-7 11 4-7 23
7-33 26 10-19 24 580068211 2-7 10 4-9 20
7-69 10-21 19 580068213 2-7 9 580068954 2-7 5
580066767 1-17 22 580067849 7-5 8 580068221 13-5 7 2-69 24
580066768 1-17 8 7-17 13-9 18 580068955 2-69 11
580066842 7-69 11 7-21 13-13 18 580068956 2-75 12

16-39
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580068957 6-9 13 580069995 7-21 20 6-94 18 4-13 18
580069000 4-17 5 7-26 22 6-95 23 580072740 5-11 22
580069175 5-51 14 7-47 23 6-95 30 5-26 48
5-55 7 7-61 25 6-106 22 5-51
580069178 5-51 15 580070017 1-3 30 6-107 24 580072766 4-15 1
5-55 6 580070139 1-3 10 6-107 30 4-17 1
580069326 2-7 1 580070208 5-61 17 580071135 7-43 17 4-21 1
580069704 6-167 1 580070259 1-33 7 580071136 7-43 18 4-23 1
6-173 1 580070261 1-33 11 580071169 1-29 6 580072801 6-54 10
580069705 6-167 1 580070284 2-77 1 580071170 1-29 1 580072812 5-51 37
6-173 1 580070353 7-23 38 580071171 1-29 2 580072836 5-33 16
580069714 4-21 6 7-36 57 580071172 1-29 3 580072979 8-18 42
4-23 6 7-58 52 580071175 1-29 3 580072980 5-33 13
580069753 1-59 12 580070356 7-18 58 580071176 1-29 1 580072981 5-33 10
580069759 1-59 5 7-26 11 580071177 1-29 2 580072985 5-33 14
580069760 1-63 4 7-61 16 580071482 6-39 20 580072999 7-23 43
580069761 1-63 8 580070357 7-23 26 580071521 7-23 39 7-58 55
580069762 1-63 9 7-57 45 7-58 53 580073113 5-31 2
580069763 1-63 10 580070462 7-57 41 580071963 4-17 23 5-33
580069765 1-65 2 580070463 7-23 27 4-21 23 580073274 1-35 4
580069766 1-65 3 580070464 7-26 1 4-23 23 1-37 6
580069767 1-65 8 7-61 1 580072115 6-15 19 1-39 10
580069768 1-65 5 580070467 7-43 6 6-36 38 1-41 10
580069769 1-65 4 580070468 7-17 6 580072242 4-5 15 1-43 10
580069770 1-65 10 580070469 7-17 6 4-9 21 1-45 5
580069771 1-65 6 7-23 6 580072243 4-13 14 1-47 7
580069772 1-65 9 580070476 1-33 10 580072314 1-33 2 1-49 7
580069773 1-65 7 580070584 2-11 4 580072316 1-33 3 1-51 8
580069775 2-11 7 580070647 1-63 1 580072317 1-33 6 580073345 7-23 41
2-79 13 580070648 1-63 2 580072318 1-33 18 7-36 58
2-97 17 580070649 1-63 3 580072319 1-33 14 7-58 54
580069776 2-77 14 580070650 1-63 7 580072320 1-33 13 580073413 3-7 13
2-97 10 580070651 1-63 5 580072321 1-33 15 580073522 1-17 24
580069794 1-65 1 580070652 1-63 6 580072354 14-13 1 580073540 6-17 18
580069799 1-31 27 580070722 3-9 9 580072443 5-33 15 6-35 21
580069801 1-21 8 580070749 5-25 28 580072449 5-33 8 580073543 6-9 16
1-31 10 580070752 5-25 33 580072450 2-89 11 6-81
580069803 1-31 33 580070864 6-31 6 580072451 2-89 13 580073550 1-17 9
580069812 1-21 10 6-125 580072452 2-85 22 580073552 6-54 19
580069840 6-57 1 580070865 6-27 3 580072458 7-6 8 6-163 1
6-173 6-113 7-23 580073558 5-63 17
580069841 6-57 1 580070866 6-43 1 7-26 580073563 5-29 15
6-167 6-147 580072459 5-51 1 580073573 6-7 1
580069842 6-93 580070888 4-17 6 580072480 5-15 24 580073574 6-7 6
580069843 6-9 16 580070914 2-9 18 580072522 5-51 10 580073620 5-63 16
6-75 2-11 15 580072651 11-7 3 580073734 2-75 12
580069844 5-29 2 2-97 18 580072652 11-7 1 580073762 7-15 5
580069845 6-9 16 580071011 11-5 13 580072653 11-7 1 580073763 7-15 9
6-105 580071066 6-83 24 580072661 11-7 12 580073942 2-69 14
580069847 6-9 16 6-83 27 580072687 4-5 19 580073971 11-7 10
580069975 11-5 16 6-83 36 4-9 16 580074043 5-39 12

16-40
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580074110 6-9 17 580075220 9-3 5 580076740 1-31 6 6-18 1
580074161 7-33 22 9-5 580076741 1-31 6 580077621 5-34 4
7-35 27 580075324 8-18 42 580076752 6-17 13 6-18 1
580074162 7-33 18 580075325 6-118 21 6-20 1 580077713 3-7 16
7-36 44 6-128 27 6-21 5 580077775 6-49
580074163 7-35 25 580075363 6-117 8 580076769 10-3 36 580077777 6-49
580074164 7-33 22 6-117 9 10-9 43 580077778 6-49
7-35 27 6-117 11 580076790 10-3 14 580077779 6-49
580074165 7-33 16 6-117 12 10-9 17 580077780 6-49 1
7-35 37 580075365 6-130 60 580076877 5-33 11 580077781 6-49 1
580074205 1-31 7 580075366 6-117 6 580076897 10-3 24 580077782 6-49 1
580074206 1-19 3 6-127 13 10-9 32 580077783 6-49 1
580074220 7-57 13 580075368 6-128 26 580076914 7-6 8 580077954 5-42 5
580074261 6-9 1 580075369 6-117 20 7-33 580077955 5-42 20
6-12 6-119 51 7-35 580078094 3-5 27
580074274 11-7 14 6-119 53 580076915 7-6 8 3-7 27
580074275 11-7 6 6-119 55 7-33 580078218 5-42 7
580074278 10-3 8 6-119 56 7-35 580078219 5-42 19
10-9 9 6-128 25 580076917 7-61 580078220 5-34 3
580074310 5-29 8 6-128 26 580076918 7-7 8 5-40 10
580074322 6-54 10 580075376 6-118 22 7-57 5-42 13
580074432 6-9 6 6-128 27 580076926 7-33 15 580078221 5-42 11
580074468 6-175 580075378 6-118 22 7-35 29 580078222 5-42 12
11-7 19 6-128 28 7-41 580078223 5-42 15
580074515 10-9 36 580075379 6-119 54 580076927 7-33 20 580078224 5-40 1
580074567 6-17 28 6-129 51 7-35 28 5-42 2
6-127 580075380 6-119 40 7-39 580078226 5-42 4
580074773 1-25 21 6-129 46 580076928 7-61 15 580078227 5-42 9
580074778 5-37 14 580075381 6-119 40 7-63 580078228 5-49 14
580074830 1-21 19 6-129 46 580076929 7-57 31 580078229 5-45 20
580074871 1-21 17 580075383 6-119 40 7-67 580078230 5-40 6
580074875 5-37 15 6-129 46 580076930 7-57 32 5-45 6
580074876 5-37 17 580075630 1-19 14 7-65 580078231 5-45 9
580074877 6-17 20 580075631 1-21 17 580077088 6-53 12 580078232 5-45 10
580074879 1-10 4 580075794 5-39 22 580077298 10-3 14 580078233 5-45 15
580074887 7-35 36 580075798 14-13 4 10-9 17 580078234 5-45 13
580074888 7-35 16 580075851 10-19 26 580077299 10-3 14 580078235 5-45 3
580074889 7-26 9 580076302 6-54 11 10-9 17 580078236 5-45 5
7-33 17 580076562 9-15 6 580077301 14-11 2 580078237 5-45 8
580074890 7-36 48 580076563 9-17 6 580077302 14-11 2 580078238 5-45 14
580074891 7-35 1 580076718 12-3 11 580077305 6-35 1 580078239 5-45 17
580074892 7-35 43 12-11 11 580077316 10-9 19 580078240 5-46 10
580074893 7-35 42 12-27 11 580077611 5-40 8 580078241 5-46 4
580074894 7-35 40 580076720 2-69 6-19 1 580078242 5-46 2
580074944 6-17 28 2-71 580077612 5-40 8 580078243 5-45 1
6-117 2-73 6-19 1 5-45 8
580075004 6-9 17 2-75 580077615 10-3 38 5-46 7
580075102 10-3 17 2-85 1 10-10 46 580078244 5-45 6
580075200 8-17 16 2-89 1 580077616 10-3 39 5-46 1
580075216 9-3 5 580076731 6-35 1 10-9 44 580078245 5-49 2
9-5 580076739 1-31 17 580077620 5-34 4 580078246 5-49 1

16-41
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580078250 5-49 11 2-65 580079916 2-77 1 7-58 60
580078251 5-49 7 580078927 2-40 1 580080024 6-128 31 7-61 17
580078252 5-49 8 2-45 580080025 6-118 26 900001224 5-7 6
580078255 5-49 15 2-47 6-128 31 5-19 8
580078257 5-49 6 2-49 580080026 6-118 21 5-31 14
580078285 5-42 14 2-55 6-128 27 900001226 4-3 19
580078287 5-42 17 2-61 580080027 6-118 21 4-7 16
580078288 5-34 1 2-63 6-119 57 4-11 18
5-40 3 2-65 6-128 28 4-15 17
5-42 8 580078947 2-57 4 580080028 6-118 20 4-17 16
5-42 16 580078948 2-57 13 580080030 6-118 27 4-21 16
580078294 6-18 3 580078950 2-52 4 6-119 59 4-23 16
6-19 3 2-59 4 6-127 2 900001230 4-3 20
580078295 6-18 4 580078951 2-59 9 6-128 32 4-5 20
6-19 4 580078963 2-51 13 580080031 6-118 27 4-7 17
580078329 5-45 16 580078964 2-51 4 6-119 59 4-9 17
580078351 3-7 2 580078965 2-52 2 6-127 2 4-11 19
580078586 7-63 3 580078971 2-65 29 6-128 32 4-13 19
580078588 7-65 3 580078978 6-15 16 580080032 6-119 40 4-15 18
7-67 3 580078979 6-15 15 6-129 46 4-17 17
580078589 7-67 2 580078980 6-15 17 580080176 10-3 28 4-21 17
580078690 9-5 9 580078981 6-15 29 10-9 27 4-23 17
580078691 9-5 1 580078982 6-15 13 580080334 5-45 12 900001231 4-3 20
580078801 2-67 2 580078983 6-15 12 580080335 5-45 11 4-5 20
580078802 2-67 9 580078987 6-15 8 580080336 5-45 18 4-7 17
580078803 2-67 1 580078988 6-15 9 580080338 6-19 2 4-9 17
580078804 2-67 5 580078989 6-15 10 580080837 6-120 63 4-11 19
580078920 14-5 1 580078990 6-15 11 6-127 9 4-13 19
580078923 2-40 1 580078991 6-15 3 580080838 6-117 4 4-15 18
2-45 580078993 6-15 6 6-128 25 4-17 17
2-47 580079000 7-36 59 580081280 6-18 2 4-21 17
2-49 580079171 10-19 2 580081807 5-49 5 4-23 17
2-55 10-21 2 580081808 5-49 10 900002259 12-44 38
2-61 580079172 10-19 4 580082072 6-15 19 900002264 12-7 18
2-63 10-21 4 580082329 6-129 54 900003231 7-47 31
2-65 580079189 7-15 1 640088904 7-17 33 900003259 7-58 48
580078925 2-40 1 580079397 2-77 14 7-23 35 900003260 4-3 20
2-45 2-79 1 7-35 19 4-5 20
2-47 2-97 10 7-47 3 4-7 17
2-49 580079545 5-49 13 7-61 6 4-9 17
2-55 580079546 5-49 9 640088905 7-43 30 4-11 19
2-61 580079615 6-53 6 7-57 38 4-13 19
2-63 6-54 6 810528500 7-17 38 4-15 18
2-65 14-5 7-43 40 4-17 17
580078926 2-40 1 580079666 6-15 1 7-58 56 4-21 17
2-45 580079675 7-13 1 10-3 37 4-23 17
2-47 580079680 7-13 2 10-10 49 900004217 13-9 16
2-49 580079682 7-15 5 810646400 7-21 13 900004218 13-9 16
2-55 580079685 7-15 9 7-26 14 900007271 5-69 4
2-61 580079686 7-11 2 7-36 46 900010276 2-75 1
2-63 580079687 7-11 1 7-47 17 900010278 6-111 14

16-42
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-113 14 2-27 41 901270815 2-21 8 2-21 23
900011212 5-57 12 2-33 8 2-45 8 2-27 43
5-59 9 2-37 4 901271803 2-31 2 2-37 22
5-75 12 2-59 1 2-63 2 2-43 8
6-35 30 2-61 8 901271816 2-19 10 2-45 23
900011219 5-33 4 2-65 1 2-49 10 2-53 1
900011220 5-33 3 900590834 2-35 7 901271817 2-19 6 2-65 12
900011229 5-7 10 2-37 2 2-21 17 6-15 5
5-31 18 6-15 14 2-45 19 901290829 2-21 27
900011230 5-7 9 900724803 6-15 20 2-49 6 2-45 27
5-31 17 6-25 11 901272802 2-33 18 901290831 2-21 16
900012204 14-17 4 900750841 10-15 22 2-61 18 2-45 18
900017264 6-15 28 900906822 2-15 12 901272820 2-33 19 901290832 2-21 14
6-17 7 2-57 11 2-61 19 2-45 14
6-35 27 900955809 10-15 7 901274801 2-21 22 901290834 2-21 1
6-39 19 900955821 10-15 21 2-23 5 2-45 1
900281819 2-19 7 900955827 10-15 19 2-45 16 901290836 2-21 13
2-49 13 900969817 5-42 21 2-47 5 2-45 13
900281820 2-19 3 5-45 7 901276803 2-17 6 901290837 2-21 15
2-49 3 900969824 5-46 9 2-53 4 2-23 22
900284852 2-23 10 901015826 2-15 11 901276809 2-17 8 2-45 16
2-47 10 2-19 4 2-53 6 2-47 22
900291803 2-31 5 2-49 4 901280825 2-33 25 901290838 2-21 18
2-63 5 2-57 5 2-61 25 2-21 20
900291804 2-31 6 901016819 2-35 4 901282833 2-31 19 2-45 15
2-63 6 2-37 19 2-63 19 901290842 2-21 25
900294855 6-15 2 2-51 1 901282846 2-27 12 2-45 25
900488804 10-15 9 901083830 2-15 14 2-65 5 901291801 2-19 14
900488821 10-15 8 2-57 12 901290803 2-21 9 2-49 7
900488822 10-15 8 901083884 2-27 19 2-45 20 901291803 2-19 5
900488823 10-15 25 2-65 8 901290804 2-21 28 2-49 5
900488824 10-15 24 901084817 2-59 7 2-45 21 901291804 2-19 8
900488826 10-15 28 901085820 2-33 21 901290806 2-21 29 2-49 8
900488827 10-15 5 2-61 21 2-45 22 901291807 2-19 13
900488834 10-15 3 901085825 2-57 7 901290808 2-21 2 2-49 12
900488835 10-15 4 2-59 11 2-45 2 901291813 2-19 9
900526819 2-15 5 901085834 6-15 22 901290811 2-21 4 2-49 9
2-57 3 6-25 13 2-45 3 901291814 2-19 11
2-65 22 901085837 2-21 24 901290816 2-45 28 2-49 11
900529808 2-57 6 2-45 24 901290818 2-21 6 901292803 2-33 16
2-59 10 901095817 2-15 6 2-45 6 2-61 16
6-25 36 901097863 6-15 23 901290819 2-21 5 901292806 2-33 20
900542813 2-19 2 6-25 14 2-45 5 2-61 20
2-49 2 901177124 5-25 11 901290824 2-21 10 901292811 2-31 3
900542824 2-59 8 901202806 10-15 14 2-45 10 2-33 5
6-25 38 901202808 10-15 15 901290825 2-21 12 2-61 5
6-27 13 901270802 2-21 19 2-33 1 2-63 3
900543845 2-33 17 2-21 21 2-45 12 901292812 2-33 10
2-61 17 2-45 17 2-61 1 2-61 10
900559852 2-13 7 901270814 2-21 7 901290828 2-15 21 901292814 2-33 11
2-15 32 2-45 7 2-17 1 2-61 11

16-43
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
901292816 2-33 7 2-47 29 2-63 13 2-47 27
2-61 7 901294827 2-23 1 901302804 2-27 10 901577822 2-23 28
901292819 2-27 40 2-47 1 901302814 2-27 42 2-47 28
2-65 14 901294828 2-23 2 2-65 2 901577823 2-23 25
901292820 2-15 4 2-47 2 901302821 2-27 39 2-47 25
2-57 2 901294832 2-23 7 2-65 15 901578809 2-31 9
6-15 24 2-47 7 901302834 2-65 13 2-63 9
6-25 21 901294833 2-23 8 901302839 2-23 26 901578811 2-31 11
901292831 2-33 9 2-47 8 2-47 26 2-63 11
2-61 9 901294834 2-23 11 901303806 6-25 15 901578812 2-31 12
901292832 2-33 15 2-47 11 901303807 6-25 15 2-63 12
2-61 15 901294835 2-23 15 901303808 6-25 15 901578816 2-31 21
901293811 2-25 3 2-47 15 901303809 6-25 15 2-63 21
2-55 3 901294836 2-23 13 901303819 2-15 29 901579801 2-27 25
901293812 2-25 3 2-23 16 2-43 4 901579805 2-27 26
2-55 3 2-47 13 901303832 6-15 4 2-65 24
901293813 2-25 3 2-47 16 6-25 31 901579806 2-27 21
2-55 3 901294837 2-23 12 901303837 6-25 34 2-27 22
901293814 2-25 3 2-23 17 901574802 2-19 1 2-65 11
2-55 3 2-47 12 2-49 1 901579811 2-27 23
901293825 2-25 2 2-47 17 901574814 2-19 12 2-65 17
2-55 2 901294838 2-23 4 2-49 14 901579818 2-27 18
901293826 2-25 1 2-47 4 901575803 2-33 16 2-65 9
2-55 1 901294839 2-23 23 2-61 16 901579827 2-27 7
901293841 2-25 4 2-47 23 901575808 2-33 23 2-65 20
2-55 4 901295811 2-13 2 2-61 23 901579833 2-27 24
901293842 2-25 4 2-59 3 901575809 2-33 2 2-65 16
2-55 4 901296804 2-17 3 2-61 2 901846818 10-7 33
901293843 2-25 4 2-53 8 901575810 2-33 3 10-13 40
2-55 4 901296805 2-17 5 2-61 3 901848826 2-21 3
901293861 2-25 13 2-53 3 901575820 2-33 13 2-45 4
2-55 13 901296806 2-17 7 2-35 14 901858827 2-15 31
901293862 2-25 13 2-53 5 2-61 13 901860805 6-15 18
2-55 13 901296807 2-17 2 6-25 3 6-25 10
901293863 2-25 13 2-53 2 901575824 2-33 24 901860807 6-25 35
2-55 13 901300827 2-15 19 2-61 24 901950812 6-15 26
901293864 2-25 13 2-43 10 901575826 2-33 22 6-25 20
2-55 13 901301802 2-31 17 2-61 22 901950814 6-15 21
901294802 2-23 9 2-63 17 901575827 2-33 4 6-25 12
2-47 9 901301815 2-31 15 2-61 4 902232815 7-53 2
901294806 2-23 6 2-63 15 901576801 2-25 1 7-55 2
2-47 6 901301816 2-27 38 2-55 1 902503804 2-67 10
901294813 2-23 18 2-65 23 901576841 2-25 4 902503805 2-67 11
2-47 18 901301818 2-31 18 2-55 4 902503806 2-67 8
901294814 2-23 14 2-37 14 901576842 2-25 4 902503809 2-67 4
2-47 14 2-63 18 901576843 2-25 4 906196100 8-17 12
901294815 2-23 21 901301821 2-31 7 901577816 2-23 24 906268100 9-15 9
2-47 21 2-63 7 2-47 24 906646100 9-17 9
901294824 2-23 20 901301822 2-31 14 901577818 2-23 3 909267300 5-11 24
2-47 20 2-63 14 2-47 3 5-26 45
901294825 2-23 29 901301823 2-31 13 901577821 2-23 27 5-33 17

16-44
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-39 2 5-19 17 7-26 24 6-43 25
909882404 12-21 16 5-31 21 7-36 51 6-49 4
909882405 9-11 39 920803300 8-18 47 7-47 25 940102903 1-21 15
12-21 11 921761300 3-3 1 7-61 24 1-31 34
909904403 1-6 71 3-5 1 932202907 12-21 20 940102909 2-9 13
909932402 8-17 24 3-7 1 932202911 1-3 29 2-11 2
909932403 8-18 46 3-9 1 932727901 6-49 8 2-97 15
909932404 8-18 48 921801917 8-18 34 932728908 1-5 3 940102912 8-3 2
910065119 6-117 17 922100300 10-7 14 5-5 21 940400907 1-17 10
6-127 11 10-13 17 5-17 8 940600906 5-77 3
6-127 12 922102300 10-7 14 5-23 16 5-79 12
910166100 2-25 15 10-13 17 5-61 18 10-17 5
2-55 15 922627300 10-3 13 5-63 18 940600907 6-43 18
910983100 2-15 20 10-7 13 5-64 3 940600908 6-17 22
2-43 9 10-9 16 932729905 11-7 13 6-27 35
911378400 2-33 14 10-13 16 932731908 1-9 3 6-31 13
2-61 14 924234401 8-17 4 934403300 10-7 14 6-35 15
911458400 5-7 23 925776402 1-5 25 10-13 17 6-39 14
5-19 18 1-13 12 934404300 10-3 14 6-41 7
911851100 5-7 25 927937300 5-57 7 10-7 14 6-44 31
5-19 20 5-59 4 10-9 17 940800908 8-18 51
5-31 20 5-75 4 10-13 17 950409907 7-43 35
5-69 17 929261300 8-18 45 937100903 1-31 35 7-57 33
912145300 2-25 14 930102907 6-28 41 6-49 6 950513905 8-17 9
2-55 14 930903905 2-9 11 937701906 5-57 9 950517913 8-18 46
912189300 2-17 9 2-11 3 5-59 6 952405902 6-149 13
2-53 7 931013907 8-3 7 5-75 6 6-153 8
912207300 5-7 24 8-18 60 940004902 6-43 14 952408901 6-149 13
5-19 19 931013910 2-7 3 940004903 4-3 6 6-153 8
5-31 22 2-27 1 4-5 6 954514907 7-17 34
5-69 19 931014902 2-97 14 4-7 5 7-23 36
912514300 5-11 25 931014906 2-5 9 4-9 5 7-35 17
5-26 47 931017917 7-5 5 4-11 5 7-43 37
5-39 3 7-6 5 4-13 5 7-57 44
914364300 2-57 9 931017918 2-5 7 4-15 9 955400911 1-13 4
915144300 8-18 50 931108909 6-43 16 4-17 8
919890404 5-69 18 931109909 6-43 27 4-21 8
919891402 5-7 22 932201916 7-21 23 4-23 8

16-45
NOTES

16-46
SECTION 17

17 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 17
USER SUPPORT INFORMATION

DESCRIPTION PAGE

OPERATOR TRAINING...................................................................................................................................... 17-2


SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 17-2
SERVICE TRAINING COURSE ......................................................................................................................... 17-2
SERVICE TRAINING MATERIALS..................................................................................................................... 17-2
TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 17-2

17-1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 524240902 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 524223810 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules

17-2
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 524240895

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