BENDI SERIES IV SE

PARTS LIST

1900 NORTH STREET

MARYSVILLE, KANSAS 66508
(785) 562-5381

F-470-0308 03/08
TABLE OF CONTENTS
DESCRIPTION PAGE NO.

GENERAL ASSEMBLY 1-1

DOOR ASSEMBLY 1-3
COUNTERWEIGHT AND COVER ASSEMBLY 1-5
MISCELLANEOUS BODY AND BATTERY TRAY ASSEMBLY 1-7
ROLLOUT BATTERY TRAY ASSEMBLY (OPTION) 1-9
BATTERY COVER ASSEMBLY 1-11
DRIVE LINE ASSEMBLY 1-13
POWER STEERING MOTOR HYDRAULIC ASSEMBLY 1-15
FLOOR COMPARTMENT AND LIFT HYDR. ASSEMBLY 1-17
STEERING HYDRAULIC ASSEMBLY 1-19
MAST/SIDESHIFT HYDRAULIC ASSEMBLY 1-20
MAST AND CARRIAGE HYDRAULIC ASSEMBLY 1-21
GEARBOX, BREVINI 20:1 INLINE 1-23
OVERHEAD GUARD, ALARM, AND LIGHTING ASSEMBLY 1-26
PARKING BRAKE ASSEMBLY 1-29
STEERING COLUMN/DASH ASSEMBLY 1-31
STEERING COLUMN PARTS 1-33
LOAD WHEEL AND AXLE ASSEMBLY 1-35
DRIVE WHEEL ASSEMBLY 1-37
SEAT ASSEMBLY 1-39
ACCELERATOR PEDAL ASSEMBLY 1-41
FRONT ROTATION ASSEMBLY 1-44
TILT CYLINDER 1-46
HYDRAULIC CONTROL VALVE 1-47
STEERING CONTROL VALVE 1-48
LIFT PUMP MOTOR ASSEMBLY 1-49
POWER STEERING MOTOR ASSEMBLY 1-50
SHAFT DRIVE MOTOR ASSEMBLY, 5.5 KW 1-51
SHAFT DRIVE MOTOR ASSEMBLY, 6KW 1-52
SHAFT DRIVE MOTOR ASSEMBLY, 7.5 KW 1-53
DISC VALVE HYDRAULIC MOTOR ASSEMBLY 1-55
POWER STEERING PUMP ASSEMBLY 1-56
LIFT PUMP ASSEMBLY 1-57
BRAKE PEDAL ASSEMBLY 1-59
LIGHT WIRING INSTALLATION 1-63
HEAVY CABLE INSTALLATION 1-65
CONTROL PANEL ASSEMBLY 1-67
FORKS 1-68
LOAD BACKREST OPTIONS 1-69
MAST OPTIONS 1-70
DECAL PLACEMENT 1-73
ACCESSORIES 1-74
 INSTRUCTIONS FOR ORDERING PARTS

ORDER PARTS FROM LANDOLL PARTS DISTRIBUTION CENTER

PHONE NO.: 1-800-423-4320 OR 785-562-5381
FAX NO.: 785-562-4892
IDENTIFICATION PLATE
The identification plate, which lists the rated capacity, serial number, and other vehi-
cle characteristics, is located under the overhead guard.
SERIAL NUMBER NOMENCLATURE
The serial number for the Bendi forklift and mast is located on the identification
plate. The following information will help decode the Bendi serial number.
Bendi Serial Number
Baa/bb-ymms-xxxx
Where:
aa/bb = 25/42 for 2,500 lb rated capacity truck w/ 42” frame
30/42 for 3,000 lb rated capacity truck w/ 42” frame
35/48 for 3,500 lb rated capacity truck w/ 48” frame
= 40/48 for 4,000 lb rated capacity truck w/ 48” frame
y = last digit of year of manufacture
(eg., “7” means 2007, “8” means 2008)
mm = month of manufacture
s = component series; such as “K”
xxxx = frame number
ILLUSTRATED PARTS LIST 1

FIGURE 1-1 GENERAL ASSEMBLY

GENERAL ASSEMBLY
ITEM PAGE/PART NO. DESCRIPTION
1 1-2 - 1-9 MISCELLANEOUS FRAME AND BODY ASSEMBLIES
2 1-10 - 1-11 BATTERY COVER ASSEMBLY
3 1-12 - 1-13 DRIVE LINE ASSEMBLY
4 1-14 - 1-21 HYDRAULIC ASSEMBLIES
5 1-22 - 1-23 GEARBOX ASSEMBLY
6 1-24 - 1-27 OVERHEAD GUARD, ALARM, AND LIGHTING ASSEMBLY
7 1-28 - 1-29 PARKING BRAKE ASSEMBLY
8 1-30 - 1-33 STEERING COLUMN/DASH ASSEMBLIES
9 1-34 - 1-35 LOAD WHEEL AND AXLE ASSEMBLY
10 1-36 - 1-37 DRIVE WHEEL ASSEMBLY
11 1-38 - 1-39 SEAT ASSEMBLY
12 1-40 - 1-41 ACCELERATOR PEDAL ASSEMBLY
13 1-42 - 1-45 FRONT ROTATION ASSEMBLY
14 1-46 - 1-57 TILT CYLINDER, HYD VALVE, COMPONENTS (NOT SHOWN)
15 1-58 - 1-59 BRAKE PEDAL ASSEMBLY
16 1-60 - 1-67 ELECTRICAL ASSEMBLIES
17 1-68 FORKS
18 1-69 - 1-70 LOAD BACKREST & MAST OPTIONS
19 1-71 - 1-73 DECAL PLACEMENT
20 1-74 ACCESSORIES (NOT SHOWN)
21 F-370- MANUAL, BENDI SERIES IV OPERATOR'S (NOT SHOWN)
22 F-470 MANUAL, BENDI SERIES IV SE PARTS LIST (NOT SHOWN)

1-1
 FIGURE 1-2 DOOR ASSEMBLY

1-2
 DOOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 104077 COVER, BT ELECT ENCLOSURE 1
2 106955 SCREW, BUTTON HEAD CAP 1/4-20 X 3/4 2
3 107470 NUT, HEX SPIRALOCK 3/8-16 2
4 108336 SCREW, SOCKET BUTTON 3/8-16 X 1 1
5 108417 NUT, SPIRALOCK HEX FLANGE 1/4-20 8
6 128838 HINGE, BENDI DOOR FR SIDE 2
7 108610 SCREW, BUTTON HEAD 1/4-20 X 1 6
8 108797 WASHER, LOCKING INTERNAL TOOTH 1/4 2
9 111340 BRACKET, DOOR LATCH GUIDE 2
10 111341 SCREW, BUTTON HEAD CAP 1/2-13 X 1 4
11 130604 SPRING, DOOR LATCH 1
12 115668 RING, RETAINING, EXT 1/4 6
13 115673 NUT, HEX FLANGE SPIRAL 10-32 4
14 119734 WASHER, LOCKING INT TOOTH 3/8 2
15 119741 PIN, DOOR HINGE PIN 2
16 120170 PANEL, LH BATTERY COMPARTMENT (B40) 1
128859 PANEL, LH BATTERY COMPARTMENT (B30) 1
17 121443 SCREW, BUTTON HEAD 10-32 X 1/2 4
18 127097 SHIM, DOOR HINGE 2
19 127100 FRAME WELDMENT (B40) 1
128844 FRAME WELDMENT (B30) 1
20 128306 SPACER, DOOR LATCH MOUNT 1
21 128757 WASHER, DOOR LATCH RETAINER 1
22 130405 SCREW, BUTTON HEAD 3/8-16 X 1-1/4 1
23 130406 HANDLE, DOOR LATCH 1
24 130409 DOOR WELDMENT, RH BATT COMPARTMENT (B40)) 1
128861 DOOR WELDMENT, RH BATT COMPARTMENT (B30) 1
25 130412 CLEVIS, MACH STEEL 10-32 2
26 130413 PIN, UPPER DOOR LATCH 1
27 130414 PIN, LOWER DOOR LATCH 1
28 130415 PIN, LOWER DOOR LOCATOR 1
29 1-861-010032-06 WASHER, FLAT 1/4N 14
30 1-861-010032-10 WASHER, FLAT 3/8N 2
31 131080 RING, RETAINING EXT 5/16 4
32 127356 SCREW, HEX SOCKET CTSK 1/4-20 X 5/8 (B30) 4
33 115963 NUT, HEAVY HEX JAM 1/4-20 (B30) 2
34 127090 CHANNEL, BATTERY CONNECTOR MOUNT (B30) 1
35 1-861-010032-07 WASHER, FLAT 1/4 (B30) 2
36 109099 CLAMP, 5/8 DOUBLE TUBE (B30) 4
37 118631 SCREW, HEX SOCKET CTSK 1/4-20 X 3/4 (B30) 4
38 111630 SCREW, HEX SOCKET CTSK 1/4-20 X 1-1/2 (B30) 2
39 1-861-010032-08 WASHER, FLAT 5/16 (NOT SHOWN) 2
40 106954 SCREW, BUTTON HEAD CAP 1/4-20 X 5/8 1

1-3
 FIGURE 1-3 COUNTERWEIGHT AND COVER ASSEMBLY

1-4
 COUNTERWEIGHT AND COVER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 101967 NUT, HEX JAM M10 X 1.5 GRB 3
2 106803 COVER, FRONT ROTATION 1
3 107199 KNOB, TAPERED BLACK 3
4 108797 WASHER, INTERNAL TOOTH LOCKING 1/4 REF
5 110427 PIN, HITCH 1-1/8 1
6 110-7389 WASHER, FLAT 1” SAE 3
7 110843 SCREW, BUTTON HEAD CAP 5/16-18 X 3/4 7
8 115958 SCREW, BUTTON HEAD CAP 1/4-20 X 1/2 REF
9 119001 COUNTERWEIGHT LH (B40) 1
128851 COUNTERWEIGHT LH (B30) 1
10 119003 COUNTERWEIGHT RH (B40) 1
128852 COUNTERWEIGHT RH (B30) 1
11 120132 COUNTERWEIGHT REAR (B40) 1
120133 COUNTERWEIGHT REAR (B30) 1
12 121421 LEVER, CONTROL TILT 1
13 121571 LEVER, CONTROL LIFT/SIDESHIFT 2
14 121715 COVER, CONTROL VALVE (B40) 1
120139 COVER, CONTROL VALVE (B30) 1
15 127100 FRAME WELDMENT (B40) REF
128844 FRAME WELDMENT (B30) REF
16 127627 WASHER, INTERNAL TOOTH LOCKING 5/16 7
17 136969 COVER, COLUMN PIPING REF
18 1-647-010004255 ROLL PIN, SLOTTED 3/8 X 2 1
19 1-654-010125-13 SCREW, HEX HEAD CAP 1-8 X 4 GR8 4
20 1-654-010125-18 SCREW, HEX HEAD CAP 1-8 X 6-1/2 GR8 3
21 1-861-010032-09 WASHER, FLAT 5/16W 7
22 1-861-010034-21 WASHER, SPLIT LOCK 1” 7
23 1-861-010032-07 WASHER, FLAT 1/4 REF
24 106955 SCREW, BUTTON HEAD CAP 1/4-20 X 3/4 REF
25 107539 SCREW, PAN HEAD #6-32 X 1/2 4

1-5
 5

18 8
22
3
4
2
12

17

9 26
7
19
16
20
27

10

30 23

32 14

24 15

1 25

28
mm123920

FIGURE 1-4 MISCELLANEOUS BODY AND BATTERY TRAY ASSEMBLY

1-6
 MISCELLANEOUS BODY AND BATTERY TRAY ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0011009 STRAP STATIC DISCHARGE 1
2 101275 GRILL, FAN 1
3 101863 SCREW, HEX HEAD CAP #6-32 X 2-1/4 GR5 4
4 104877 SCREW, HEX HEAD CAP 1/4-20 X 1/2 GR5 8
5 123928 TRAY, LIFTOUT WELDMENT (B40) 1
130620 TRAY, LIFTOUT WELDMENT (B30) 1
7 108457 BAR, RR UHMW BATTERY GUIDE (B40) 1
108456 BAR, RR UHMW BATTERY GUIDE (B30) 1
118708 BAR, UHMW BATTERY GUIDE 1
8 108797 WASHER, LOCKING INTERNAL TOOTH 1/4 4
9 123913 PLATE, HYD LINE COVER 1
10 127100 FRAME WELDMENT (B40) REF
128844 FRAME WELDMENT (B30) REF
12 128835 COVER, VALVE HYD LINE 1
14 130148 FAN, 300 CFM COOLING 1
15 130150 PLATE, FAN MOUNT 1
16 130151 BALLAST, MOTOR COMPARTMENT (B40) 1
130152 BALLAST, MOTOR COMPARTMENT (B30) 1
17 130606 BAR, FRONT BATTERY GUIDE 1
126618 BAR, ROLLOUT FRONT BATTERY SPACER 2
18 130667 FAN, 4” 100 CFM 48 DC 1
19 131206 SCREW, BUTTON HEAD CAP 5/16-18 X 1-1/4 3
126357 SCREW, BUTTON HEAD CAP 5/16-18 X 2 3
20 1-510-010004-03 NUT, HEX FLANGE 5/16 GR8 3
22 1-512-010003-02 NUT, HEX LOCK #6-32 4
23 1-512-010003-03 NUT, HEX LOCK #8-32 4
24 1-654-010051-05 SCREW, HEX HEAD CAP 3/8-16 X 1 GR5 1
25 108610 SCREW BUTTON HEAD CAP 1/4-20 X 1 8
26 1-654-010079-6 SCREW, SOCKET FLANGE COUNTERSUNK 1/4-20 X 1 6
1-654-010079-9 SCREW, SOCKET FLANGE COUNTERSUNK 1/2-20 X 1-3/4 6
27 1-654-010104315 SCREW, HEX SOCKET 1/2-13 X 1-1/2 2
28 1-656-010003039 SCREW, RD HEAD MACH #8-32 X 2-3/4 3
30 1-861-010032-11 WASHER, FLAT 3/8W 1
32 1-861-010034-11 WASHER, SPLIT LOCK 3/8 1

1-7
 9
6
7
8
10
2

13

29
31
30

22 1
24
14
20
21 15
23

28 18 12
26 19 27

16
17
11 25

11
5

m123929

FIGURE 1-5 ROLLOUT BATTERY TRAY ASSEMBLY

(OPTION)

1-8
 ROLLOUT BATTERY TRAY ASSEMBLY (OPTION)
ITEM PART NO. DESCRIPTION QTY.
130622 ROLLOUT BATTERY TRAY 42-4
123929 ROLLOUT BATTERY TRAY 48-4
1 102159 DECAL, CAUTION ROLLOUT BATTERY 1
2 107470 NUT, FLANGE HEAD SPIRALOCK 3/8-16 *12
3 206177 ROLLER TRAY 42" 1
205598 ROLLER TRAY 48" 1
4 111899 SCREW, BUTTON HEAD CAP 3/8-16 X 3/4 *6, 8
5 126618 BAR, ROLLOUT FRONT BOTTOM SPACER 1
6 131395 SHIM, 3/4 BATT REST 2
7 131396 SHIM, 1/2 BATT REST 2
8 131397 SHIM, 1/4 BATT REST 4
9 131398 RESTRAINT, LH ROLLOUT BATTERY 1
10 131427 SCREW, HEX SOCKET COUNTERSUNK 3/8-16 X 2-1/2 4
11 131450 RESTRAINT, ROLLOUT BATTERY (INCL ITEMS 14 - 28) 1
12 133917 SCREW, BUTTON HEAD CAP 5/16-18 X 1-1/2 3
13 135638 TRAY WELDMENT, ROLLOUT BATTERY 42" 1
205602 TRAY WELDMENT, ROLLOUT BATTERY 48"
14 107470 NUT, FLANGE HEAD SPIRALOCK 3/8-16 3
15 108336 SCREW, BUTTON HEAD 3/8-16 X 1 3
16 108407 SCREW, HEX SOCKET COUNTERSUNK 5/16-18 X 1-1/2 2
111311 SCREW, HEX SOCKET COUNTERSUNK 5/16-18 X 3/4 2
17 108408 PLATE, ROLLOUT BATTERY SPACER 3
18 109520 SWITCH, ROLLOUT RESTRAINT LIMIT 1
19 114849 SCREW, BUTTON HEAD 10-24 X 3/8 2
20 127769 SPRING, TORSION 1
21 130405 SCREW, BUTTON HEAD 3/8-16 X 1-1/4 1
22 131429 CATCH, ROLLOUT BATTERY 1
23 131430 ARM, ROLLOUT BATTERY 1
24 131449 MOUNT, ROLLOUT BATTERY 1
25 1-510-010004-03 NUT, FLANGE HEAD SPIRALOCK 5/16-18 2
26 1-647-010004117 ROLL PIN, SLOTTED 1/8 X 1 1
27 1-861-010032-03 WASHER, FLAT #10 2
28 1-861-010034-07 WASHER, SPLIT LOCK #10 2
29 0019066 BEARING, BATTERY TRAY 36
30 1-654-010047-10 SCREW, HEX, 1/4-20UNC X 2 GR5 18
31 100627 NUT, ESNA, HVY HEX, THIN 1/4-20 18

* 1ST QUANTITY USED ON P/N 130622; 2ND QUANTITY USED ON P/N 123929

NOTE: NUMBER OF SHIMS AND SPACER PLATES (ITEMS 5-7 OR 22) VARIES DEPENDING
UPON CUSTOMER BATTERIES

1-9
 FIGURE 1-6 BATTERY COVER ASSEMBLY

1-10
 BATTERY COVER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0030011 SWITCH, HORN BUTTON 1
2 0030033 SWITCH F/R COLD STORAGE 1
3 1-512-010003-06 NUT, HEX LOCK 10-24 4
4 1-512-010005-03 NUT, HEX LOCK 5/16-18 6
5 1-647-010004257 PIN, SPRING SLOTTED 3/8 X 2-1/2 1
6 1-654-010036-05 SCREW, HEX HEAD CAP 3/8-16 X 1 GR8 8
7 1-654-010121-06 SCREW, HEX SOCKET COUNTERSUNK 5/16-18 X 1-1/4 2
8 1-655-010002-11 SCREW, FLANGE HEAD 5/8-11 X 3-1/2 2
9 1-861-010032-09 WASHER, FLAT 5/16W 13
10 1-861-010032-11 WASHER, FLAT 3/8W 10
11 1-861-010034-11 WASHER, SPLIT LOCK 3/8 9
12 101909 SHIM, BT SERIES III OHG 1
13 106240 RING, RETAINING EXTERNAL 1/2 4
14 106954 SCREW, BUTTON HEAD CAP 1/4-20 X 5/8 2
15 107750 PIN, TOP COVER HINGE 2
16 108151 SCREW, FLANGE HEAD 5/8-11 X 1-1/2 GR8 4
17 108797 WASHER, LOCKING INTERNAL TOOTH 1/4 2
18 114849 SCREW, BUTTON HEAD 10-24 X 3/8 3
19 110470 SURFACE RACEWAY (NOT SHOWN) 9
20 131339 SCREW, BUTTON HEAD CAP 10-24 X 1-1/2 2
21 117136 SHAFT, SEAT SPRING 1
22 118710 BASE WELDMENT, OHG 1
23 120172 BRACKET, HORIZ BATTERY RESTRAINT 2
24 122180 COVER, BATTERY (B40) 1
120123 COVER, BATTERY (B25, B30) 1
25 123391 PIN, COVER HOLD-UP SHORT 1
26 126685 SPRING, TORSIONAL BATTERY COVER 1
27 127080 SPACER, SEAT SPRING 2
28 127082 BUSHING, SEAT SPRING 1
29 127083 BRACKET, SEAT BASE LATCH 1
30 127084 HINGE, SEAT BASE 2
31 127640 COVER, REAR CAST WIRE 1
32 127919 LATCH, FLAT CAM SS 1
33 127920 KEEPER PLATE, LATCH SS 1
34 43029 HOSE WRAP 1/4 (NOT SHOWN) AR
35 40-0717-02 CLAMP, HYD HOSE SUPPORT 2
36 107518 SEAT, CLOTH LO-RIDER (SEE PAGE 1-39) 1
109584 SEAT, VINYL LO-RIDER (SEE PAGE 1-39) 1
37 109392 WASHER, INTERNAL TOOTH LOCK #10 3
38 109410 SCREW, BUTTON HEAD CAP #10-24 X 3/4 3

1-11
 4

1
6

mb123920

FIGURE 1-7 DRIVE LINE ASSEMBLY

1-12
 DRIVE LINE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 ----- DRIVE WHEEL ASSEMBLY (SEE PAGE 1-37) 2
2 124201 GEARBOX, BREVINI 2:1 INCLINE 2
(HUB SERIAL PLT & DRIVE GEAR INC)(SEE PAGE 1-23)
3 128077 SCREW, HEX SOCKET 1/2-20 X 2 24
4 126365 MOTOR, BREVINI DRIVE ADC 6 KW (B40) 2
143730 MOTOR, DRIVE 5.5 KW (B30) 2
143729 MOTOR, DRIVE 7.5 KW (B40) 2
(SEE PAGES 1-51 - 1-53 FOR PARTS BREAKDOWNS)
5 131848 SCREW, HEX SOCKET M16-2 X 35 12.9 16
6 131455 LUG NUT, M18 X 1.5 REF

1-13
 FIGURE 1-8 POWER STEERING MOTOR HYDRAULIC ASSEMBLY

1-14
 POWER STEERING MOTOR HYDRAULIC ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 123908 ADAPTER, CONNECTOR, STRAIGHT (B30) 1
0018104 ADAPTER, LIFT PUMP PRESSURE 90 ELBOW (B40) 1
2 1-654-010049-05 SCREW, HEX HEAD CAP 5/16-18 X 1 GR5 18
3 1-654-010055-03 SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR5 4
4 1-861-010032-09 WASHER, FLAT 5/16W 18
5 1-861-010032-15 WASHER, FLAT 1/2W 4
6 1-861-010034-10 WASHER, SPLIT LOCK 5/16 18
7 1-861-010034-11 WASHER, SPLIT LOCK 3/8 8
8 1-861-010034-13 WASHER, SPLIT LOCK 1/2 4
9 104400 ISOLATION PAD, MOTOR MOUNTS 2
10 108417 NUT, SPIRALOCK HEX FLANGE 1/4-20 3
11 110-0010 SCREW, HEX HEAD CAP 3/8-24 X 1-1/4 4
12 120103 PLATE, STEERING MOTOR MOUNT 1
13 123907 ADAPTER, 45 ELBOW 1
14 123909 ADAPTER, 45 ELBOW 1
15 125893 CLAMP, CABLE 1/2 SST 2
16 130607 HOSE, 22” 1
17 128863 MOTOR, ELEC. STEER 8.3 HP (SEE PAGE 1-50) 1
18 130739 PUMP, HYD HP STEERING (SEE PAGE 1-56) 1
19 129934 TUBE, STEERING PUMP TO VALVE BODY (B30) 1
129422 TUBE, STEERING PUMP TO VALVE BODY (B40) 1

1-15
 FIGURE 1-9 FLOOR COMPARTMENT AND LIFT HYDRAULIC ASSEMBLY

1-16
 FLOOR COMPARTMENT AND LIFT HYDR. ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0018105 ADAPTER, VALVE FORWARD TILT, 90 1
2 0018120 ADAPTER, P-STEER PUMP PRESSURE, 90 1
3 0018104 ADAPTER, 90 1
4 0018148 PORT #8 1
5 0018149 PORT, DUST COVER 1
6 1-654-010049-05 SCREW, HEX HEAD CAP 5/16-18 X 1 GR5 18
7 1-654-010051-06 SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR5 2
8 1-861-010032-09 WASHER, FLAT 5/16W 18
9 1-861-010032-10 WASHER, FLAT 3/8N 1
10 1-861-010032-11 WASHER, FLAT 3/8W 2
11 1-861-010034-10 WASHER, SPLIT LOCK 5/16 18
12 1-861-010034-11 WASHER, SPLIT LOCK 3/8 8
13 102048 ADAPTER, STR 2
14 104400 ISOLATION PAD, MOTOR MOUNTS 2
15 129905 PUMP, LIFT VANE (SEE PAGE 1-57) 1
17 107-0754 SCREW, HEX HEAD CAP M10 X 1.5 X 25 1
18 107168 ADAPTER, #8 BRANCH TEE 1
19 110-0010 SCREW, HEX HEAD CAP 3/8-24 X 1-1/4 4
20 0018003 ADAPTER, LIFT PUMP SUCTION 1
21 111339 ADAPTER 1
22 122048 MOTOR, LIFT (SEE PAGE 1-49) 1
23 123909 ADAPTER, 45 ELBOW 1
24 123910 ADAPTER, CONNECT 1
25 125056 BREATHER, HYDRAULIC TANK 1
26 126088 STRAINER, TANK 2
27 130980 VALVE, STEER CONTROL W/ SUN (SEE PAGE 1-48) 1
28 128305 GASKET, HYD TANK COVER 1
29 129635 FILTER, IN TANK, NON VENT 44 GPM 1
112876 REPLACEMENT FILTER ELEMENT 1
149560 LID 1
149561 O-RING (THIS IS ALSO PART OF SEAL KIT P/N149563) 1
149562 GASKET (THIS IS ALSO PART OF SEAL KIT P/N149563) 1
151507 SEAL COVER PLATE (
149563 SEAL KIT 1
30 129421 TUBE, VALVE BODY TO FILTER 1
31 131845 TUBE, CONTROL VALVE TO CHECK VALVE 1
32 129430 TUBE, RETURN BULKHEAD TO VALVE 1
33 129447 TUBE, EXT BREATHER TO TANK 1
34 129640 VALVE, 3 SPOOL W/ PROP SENSOR (SEE PAGE 1-47) 1
35 129677 COVER WELDMENT, HYD TANK 1
36 129918 MOUNT WELDMENT, STEERING MOTOR 1
37 131844 TUBE, LIFT PUMP TO CHECK VALVE 1
38 130149 DIPSTICK, HYD TANK 1
39 130595 ADAPTER, 90 ELBOW 1
40 40-0717-02 CLAMP, HYD HOSE SUPPORT 2
41 M10SLW_ZP WASHER, SPLIT LOCK METRIC 10MM 1
42 131558 HOSE ASSEMBLY, LIFT SUCTION 1
43 127759 PLUG, MAGNETIC 3/4-16 1
44 129425 TUBE, CONTROL VALVE RETURN TO BULKHEAD 1
45 130594 ADAPTER, LONG STR 1
46 900598-6S PLUG, O-RING 9/16-18 1
47 109874 SCREW, HEX HEAD CAP 5/16-18 X 3-1/4 3
48 1-861-010032-08 WASHER, FLAT 5/16 3
49 131843 CHECK VALVE, LIFT PRESSURE 1
50 123908 ADAPTER 2
51 125904 LOCKNUT, M8-1.25 CL 10 2
52 130905 SCREW, HEX SOCKET CTSK M8-1.25 X 12 1
53 130906 SCREW, HEX SOCKET CTSK M8-1.25 X 70 2

1-17
 FIGURE 1-10 STEERING HYDRAULIC ASSEMBLY

1-18
 STEERING HYDRAULIC ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0018120 ADAPTER P-STEER PUMP PRESSURE REF
2 0018136 ADAPTER, POWER STEER RELIEF PRESSURE 1
3 104582 ADAPTER STR 1
4 123906 ADAPTER, LONG STR 2
5 126418 MOTOR, COMPACT 29.8 DISP (SEE PAGE 1-55) 1
6 127153 STEERING CONTROL UNIT REF
7 130980 VALVE, STEER CONTROL W/ SUN (SEE PAGE 1-48) REF
8 128862 ADAPTER, CONN 2
9 129436 TUBE, VALVE BODY M1 TO STEERING MOTOR REF
10 129437 TUBE, VALVE BODY M2 TO STEERING MOTOR REF
11 129438 TUBE, ORBITAL PRESSURE DOWN 1
12 129439 TUBE, ORBITAL LH DOWN 1
13 129440 TUBE, ORBITAL RH DOWN 1
14 129441 TUBE, ORBITAL RETURN DOWN 1
15 129442 TUBE, VALVE BODY D2 TO ORBITAL RETURN 1
16 129443 TUBE, VALVE BODY P1 TO ORBITAL PRESSURE 1
17 129444 TUBE, VALVE BODY D1 TO STEERING CASE DRIVE REF
18 129445 TUBE, VALVE BODY V2 TO ORBITAL LH 1
19 129446 TUBE, VALVE BODY V1 TO ORBITAL RH 1
20 130593 ADAPTER, 90 ELBOW 1

1-19
 FIGURE 1-11 MAST/SIDESHIFT HYDRAULIC ASSEMBLY

MAST/SIDESHIFT HYDRAULIC ASSEMBLY

ITEM PART NO. DESCRIPTION QTY.
1 104582 ADAPTER, STR 1
2 111261 BRACKET, BULKHEAD SUPPORT REF
3 111338 ADAPTER 3
4 111339 ADAPTER 1
5 122535 ADAPTER, 90 BULKHEAD ELBOW 1
6 123911 ADAPTER, 90 BULKHEAD 1
7 128758 ADAPTER, 90 ELBOW 1
8 128836 ADAPTER, RESTRICTOR 1
9 129424 TUBE, LIFT SPOOL TO BULKHEAD 1
10 129427 TUBE, SIDESHIFT SPOOL RH TO BULKHEAD 1
11 129429 TUBE, SIDESHIFT SPOOL LH TO BULKHEAD 1
12 129431 TUBE, SIDESHIFT RH BULKHEAD TO FRONT BULKHEAD 1
13 129432 TUBE, SIDESHIFT LH BULKHEAD TO FRONT BULKHEAD 1
14 129435 TUBE, LIFT BULKHEAD TO FRONT BULKHEAD 1
15 130611 HOSE, 39” 1
16 121699 HOSE, 61” 2

1-20
 5

6
10
4
12 8
2

11
3

9
3
mv123920

FIGURE 1-12 MAST AND CARRIAGE HYDRAULIC ASSEMBLY

MAST AND CARRIAGE HYDRAULIC ASSEMBLY

ITEM PART NO. DESCRIPTION QTY.
1 0018136 ADAPTER, POWERSTEER RELIEF PRESSURE 1
2 111261 BRACKET, BULKHEAD SUPPORT REF
3 111338 ADAPTER 3
4 122535 ADAPTER, 90 BULKHEAD ELBOW 1
5 128836 ADAPTER, RESTRICTOR 1
6 129426 TUBE, TILT SPOOL BACK TO BULKHEAD 1
7 129428 TUBE, TILT SPOOL FORWARD TO BULKHEAD 1
8 129433 TUBE, TILT BACK BULKHEAD TO FRONT BULKHEAD 1
9 129434 TUBE, TILT FORWARD BULKHEAD TO FRONT BULKHEAD 1
10 130609 HOSE, 32-1/2” 2
11 124845 U-BOLT 5/16-18 X 2 X 2-11/16 REF
12 1-512-010005-03 NUT, HEX LOCK 5/16-18 REF

1-21
 6

14

3
8 6

11

12
10 13
9
1 2

4 5
6

m124201

FIGURE 1-13 GEARBOX

1-22
 GEARBOX, BREVINI 20:1 INLINE
ITEM PART NO. DESCRIPTION QTY.
124201 GEARBOX, BREVINI 20:1 INLINE
1 127519 DRIVE SHAFT 1
2 131075 TRANSFER SHAFT W/ SPRING 1
3 131076 STUD M18 X 1.5 6
4 131077 PLUG 1
5 131078 WASHER 1
6 131079 SEAL KIT (NOTE THAT THIS DOES NOT INCLUDE ITEM 11) 1
7 131455 LUG NUT M18 X 1.5 (NOT SHOWN) 6
8 136304 SCREW, COVER GEARBOX 2
9 136305 COVER, GEARBOX CENTER 1
10 136306 THRUST PLUG, GEARBOX CENTER 1
11 148080 OIL SEAL 1
12 148954 COVER 1
13 148955 RING 1
14 149546 CIRCLIP 1

1-23
 15 38

27 40 25

36 26
19
37 41 38

22 35 40
42
16 45 41
19
14 26 39

41 40

30

24
6

17
13
9
18
1
11 28 29
8
27

15 33
7
12 10 26 44 31
3
4
2
5

32
34

m110734

FIGURE 1-14 OVERHEAD GUARD, ALARM, AND LIGHTING ASSEMBLY

(1 OF 2)

1-24
 52
19
22 47

46
49 51
48

50
19
47

m110734p2

FIGURE 1-15 OVERHEAD GUARD, ALARM, AND LIGHTING ASSEMBLY

(2 OF 2)

1-25
 OVERHEAD GUARD, ALARM, AND LIGHTING ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0010931 LATCH, COVER HOLD-UP 1
2 0011269 MIRROR, REAR VIEW 1
3 1-512-010003-05 NUT, HEX LOCK 10-32 2
4 1-861-010032-04 WASHER, FLAT 3/16 2
5 10-32X1 SCREW, RD HEAD MACH #10-32X 1 2
6 106203 OVERHEAD GUARD WELDMENT 1
7 106534 NUT, FLANGE HEAD SPIRALOCK 5/8-11 4
8 106954 SCREW, BUTTON HEAD CAP 1/4-20 X 5/8 3
9 107920 LATCH, RELEASE KNOB 1
10 108151 SCREW, FLANGE HEAD 5/8-11 X 1-1/2 2
11 108797 WASHER, LOCKING INT TOOTH 1/4 3
12 111360 SCREW, BUTTON HEAD CAP 5/8-11 X 3 4
13 106955 SCREW, BUTTON HEAD CAP 1/4-20 X 3/4
14 108409 BUSHING
15 108417 NUT, HEX FLANGE, SPIRALOCK 1/4-20
16 146054 BRACKET, LED MOUNT
17 146053 BRACKET, LED MOUNT, BOTTOM
18 113395 SCREW, RD HEAD SQ NECK 5/16-18 X 2-3/4 GR5
19 145098 HEADLIGHT, LED 12-48V BT
20 130162 HARNESS, DASH SW 48V (NOT SHOWN)
21 125894 CLAMP, CABLE 5/8 (NOT SHOWN)
22 1-510-010004-03 NUT, FLANGE HEAD SPIRALOCK 5/16-18)
23 130161 HARNESS, DASH, SW 12V (NOT SHOWN)
24 130166 HARNESS, OHG (INSIDE TUBE)
25 0030021 ALARM, VOICE BACKUP
26 127991 BRACKET, BACKUP ALARM MOUNT
27 1-512-010003-06 NUT, HEX LOCK 10-24 GRB
28 146056 BRACKET, LED TAILLIGHT MOUNT
29 111332 SCREW, MACH SLTD FIL HEAD #10-24 X 1-1/2
30 115849 SCREW, BUTTON HEAD 1/4-20 X 2-1/2 GR5
31 145099 TAIL LIGHT LED 48V COMBINATION
32 110470 SURFACE RACEWAY (72" LONG PIECE, CUT AS REQUIRED)
33 3-343-010014-53 GROMMET, HOLE 5/16 DIA
34 130165 HARNESS ASSY, TAIL LIGHT
35 109394 SCREW, BUTTON HEAD CAP #10-24 X 5/8
36 146055 BRACKET, LED STROBE MOUNT
37 146067 12-80V LED STROBE ASSY
38 106955 SCREW, BUTTON HEAD CAP 1/4-20 X 3/4
39 108610 SCREW, BUTTON HEAD CAP 1/4-20 X 1
40 1-861-010032-07 WASHER, FLAT 1/4
41 1-512-010003-09 NUT ESNA 1/4-20
42 117997 ALARM, DB ADJ SMART BACKUP
43 130162 HARNESS, DASH SW 48V (NOT SHOWN)
44 145817 LED TAIL LIGHT ASSY
45 143573 ALARM, 12-80 VDC
46 133814 BRACKET, BT MAST MOUNT LIGHTS
47 105909 SCREW, RD HEAD SQ NECK 5/16-18 X 3/4

1-26
 OVERHEAD GUARD, ALARM, AND LIGHTING ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
48 1-512-010005-03 NUT, HEX LOCK 5/16-18
49 1-861-010032-09 WASHER, FLAT 5/16
50 101-010-003 STUD, 1/4-20 X 3/4
51 125892 CLAMP, CABLE 3/8
52 101-010-062 STUD, 5/16-18 X 3/4

NOTE: QUANTITIES NOT SHOWN ON ITEMS 13-52 DUE TO VARIETY OF COMBI-

NATIONS WITH LIGHT KIT OPTIONS.
123917 KIT, BEEPING BACKUP ALARM (INCL ITEMS 43-48)
123918 KIT, TALKING BACKUP ALARM (INCL ITEMS 43-46, 48-49)
144588 ALARM OPTION (INCL ITEMS 43-46, 48, 61)
146062 12-48V LED HEADLIGHT (INCL ITEMS 14-19, 21, 22, 24, 38)
146063 12-48V LED HL/TL/ST (INCL ITEMS 13-19, 21, 22, 24, 27-30,
32-36)
140064 12-48V LED HL/ST (INCL ITEMS 13-19, 21, 24, 27, 32, 34-37)

1-27
 8
9

28 43

45 44

7 25 46
12 4 23

10 26
30
21 29 5
39 14

15

1 22

34
31
24 20
17 47
38
19
2
40 3
11
36
4
41
18
32
27 35
42
13
33
49
50
48
6
16
7
23

m123920

FIGURE 1-16 PARKING BRAKE ASSEMBLY

1-28
 PARKING BRAKE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 0012203 FITTING, BRAKE LINE TEE 1
2 0012325 PARKING BRAKE CALIPER 1
100503 FRICTION PAD KIT, PARK BRAKE 1
3 0013512 BRAKE, SPRING PARK 1
4 1-510-010004-03 NUT, HEX FLANGE 5/16-18 GR8 8
5 1-512-010003-03 NUT, HEX LOCK 8-32 1
6 1-512-010003-09 NUT, ESNA 1/4-20 1
7 1-654-010047-06 SCREW, HEX HEAD CAP 1/4-20 X 1 GR5 5
8 1-654-010049-07 SCREW, HEX HEAD CAP 5/16-18 X 1-1/2 GR5 4
9 1-654-010049-08 SCREW, HEX HEAD CAP 5/16-18 X 1-3/4 GR5 2
10 1-861-010032-07 WASHER, FLAT 1/4 4
11 1-861-010032-15 WASHER, FLAT 1/2W 2
12 1-861-010034-09 WASHER, SPLIT LOCK 1/4 4
13 1-861-010034-10 WASHER, SPLIT LOCK 5/16 8
14 101564 CABLE, CLEVIS END BRAKE 1
15 131567 HOSE, FLEX SS BRAKE LINE 22” REF
16 104399 YOKE, EMERGENCY BRAKE END 1
17 104794 HOSE, FLEX SS BRAKE LINE 11” 2
18 106049 NUT, HEX FLANGE 3/4-16 GR8 2
19 109878 MOUNT, BRAKE CALIPER LH 1
20 109640 MOUNT, BRAKE CALIPER RH 1
21 107-0762 SCREW, SLOT PAN HEAD 8-32 X 1/2 1
22 0012324 CALIPER ASSEMBLY 2
100501 FRICTION PAD KIT (2 PER TRUCK) --
100502 PISTON/O-RING KIT (2 PER TRUCK) --
23 107470 NUT, HEX SPIRALOCK 3/8-16 6
24 108417 NUT, HEX FLANGE SPIRAL 1/4-20 7
25 109548 BRACKET, SERVICE BRAKE SWITCH MOUNT 1
26 111271 HANGER, DEUTSCH CONNECTOR 1
27 112838 SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR8 2
28 112866 LEVER ASSEMBLY, SERVICE BRAKE W/ LOCK 1
29 113510 BRACKET, BRAKE SWITCH CONN MOUNT 1
30 131207 BRAKE PEDAL ASSEMBLY (SEE PAGE 1-59) 1
31 118-2681-3 ADAPTER, JIC ELBOW 2
32 124950 BRACKET, BREVINI PARK BRAKE CABLE 1
33 110750 SLEEVE, FIXED BRAKE 4
34 125892 CLAMP, CABLE 3/8 SST 7
35 130451 DISC, ADC BRAKE 2
36 128297 BRACKET, ADC PARK BRAKE 1
38 129928 BRAKE LINE LH (B40) 1
129930 BRAKE LINE LH (B30) 1
39 129929 BRAKE LINE RH (B40) 1
129931 BRAKE LINE RH (B30) 1
40 2039-4-4S FITTING, 37o FLARE 90 2
41 101864 SCREW, RD HEAD 3/8-16 X 1-1/4 2
42 1-654-010049-05 SCREW, HEX HEAD CAP 5/16-18 X 1 8
43 1-654-010051-05 SCREW, HEX HEAD CAP 3/8-16 X 1 GR5 2
44 1-861-010032-11 WASHER, FLAT 3/8W 2
45 113535 SWITCH, E-BRAKE CUTOUT 1
46 128856 BRACKET WLDMT, E-BRAKE & VALVE MNT 1
47 108670 SHIM, BRAKE CALIPER 4
48 18C624ER SCREW, HEX HEAD CAP 3/8-24 X 1-1/2 GR8 4
49 1-861-010032-10 WASHER, FLAT 3/8N 4
50 119734 WASHER, LOCK INT TOOTH 3/8 4

1-29
 21
14
12

18
26
25

12
20
24 14

15
11
17
16
12 17
5
16
13
4
19

14
3

7
6
9
10
1
8

md123920

FIGURE 1-17 STEERING COLUMN/DASH ASSEMBLY

1-30
 STEERING COLUMN/DASH ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 M10SLW ZP WASHER, SPLIT LOCK 10MM 4
2 0018120 ADAPTER, POWER STEERING PUMP PRESSURE 4
3 1-654-010051-07 SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR5 4
4 100006 PLATE, STEERING COLUMN BELLOWS RTNR 2
5 107470 NUT, HEX SPIRALOCK 3/8-16 4
6 108797 WASHER, LOCKING INT TOOTH 1/4 2
7 115958 SCREW, BUTTON HEAD CAP 1/4-20 X 1/2 2
8 127153 STEERING CONTROL UNIT 1
129909 SEAL KIT, STEERING CONTROL UNIT 1
9 131015 SCREW, HEX HEAD CAP M10-1.5 X 20 4
10 136969 COVER, COLUMN PIPING 1
11 135558 STEERING COLUMN ASSEMBLY (INCL ITEMS 12 - 26) 1
12 1-512-010003-05 NUT, LOCK #10-32 8
13 135617 KEYSWITCH, 2 POSITION HD 11
14 121443 SCREW, BUTTON HEADCAP #10-32 X 1/2 8
15 126193 STEERING COLUMN, I/C (INCL ITEM 24) (SEE PAGE 1-33) 1
16 128169 CIRCUIT BREAKER, 10 AMP 2
17 135039 CIRCUIT BREAKER, 3 AMP 2
18 131838 PANEL, INSTRUMENT 1
19 135568 PLATE, ON/OFF SWITCH 1
20 129632 MOUNT, CIRCUIT BREAKER 1
21 139784 DISPLAY, CURTIS BDI AND HOUR METER 1
22 141564 HARNESS, STEER COLUMN (NOT SHOWN) 1
23 130162 HARNESS, DASH SW 48V DOM (NOT SHOWN) 1
24 131810 STEERING WHEEL AND CAP 1
25 139247 DECAL, BRUSH WEAR INDICATORS 1
26 111603 YELLOW LED, 12 VDC @ 20mA 2
27 108409 BUSHING, STR-THRU STRAIN RELIEF (NOT SHOWN) 2
28 130161 HARNESS, DASH SW 12V (NOT SHOWN) REF

1-31
 FIGURE 1-18 STEERING COLUMN PARTS

1-32
 STEERING COLUMN PARTS
ITEM PART NO. DESCRIPTION QTY.
126193 STEERING COLUMN, I/C
1 128093 SWITCH
2 128082 ROCKER BUTTON
3 128083 SWITCH
4 128084 ROCKER BUTTON
5 128085 SWITCH
6 128086 ROCKER BUTTON
7 ----- CIRCUIT BREAKERS AND MOUNT (SEE PAGE 1-31)
8 128088 MAIN SHAFT
9 128089 UPPER CLUSTER
10 128090 LH COVER
11 128091 RH COVER
12 128092 RUBBER CLADDING
13 138570 HANDLE, COBO COLUMN TILT
14 139806 HARDWARE KIT (NOT SHOWN)
(INCL PLUGS/CONNECTORS FOR SWITCHES)

1-33
 FIGURE 1-19 LOAD WHEEL AND AXLE ASSEMBLY

1-34
 LOAD WHEEL AND AXLE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
2 130743 LOAD WHEEL ASSY (INCL ITEMS 19-21) 2
130741 LOAD WHEEL ASSY 14” (ITEMS 19-20, 22) 2
3 0019039 HUB CAP, LOAD WHEEL 2
4 0022008 BEARING, DOUBLE CONE 4
5 0022015 SEAL, LOAD WHEEL BENDI 2
6 0022016 O-RING, LOAD WHEEL BENDI 2
7 1-516-010001-20 NUT, HEX SLOT 1-14 2
8 1-654-010065-15 SCREW, HEX HEAD CAP 1-8 X 5 GR5 4
9 113099 WASHER, BT SPINDLE 2
10 1-861-010034-21 WASHER, SPLIT LOCK 1" 4
11 107202 BLOCK, FRONT AXLE MOUNT 2
12 106525 WELDMENT, FRT AXLE B30-12 1
110978 WELDMENT, FRT AXLE B30-14 1
109388 AXLE WELDMENT, B40-14 FRONT 1
107207 AXLE WELDMENT, B40-12 FRONT 1
13 110-0354 COTTER PIN 2
14 3-654-010015 SCREW, HEX SOC FLAT CTSK 1/4-20 X 1/2 8
15 40-0848 PLATE, TILT BLOCK COVER 2
16 40-0861 O-RING, TRUNNION COVER 2
17 100018 BUSHING, BT FRONT AXLE PIVOT 2
18 5410 FITTING, GREASE 1/4-28 90 2
19 130733 WHEEL, FRONT LOAD HUB 1
20 0022007 BEARING CUP LOAD WHEEL BENDI 2
21 0022017 LOAD WHEEL BENDI 1
22 109091 TIRE, 14 X 5 X 8 2

1-35
 FIGURE 1-20 DRIVE WHEEL ASSEMBLY

1-36
 DRIVE WHEEL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 131366 WHEEL, CAST SER4 BREVINI 6” 2
131367 WHEEL, CAST SER4 BREVINI 7” 2
2 0010998 TIRE, 18 X 7 - 12-1/8, PRESS-ON 2
0011003 TIRE, 18 X 7 - 12-1/8, PRESS-ON NON MARKING 2
0012566 TIRE, PRESS-ON, POLY 18 X 7 2
106487 TIRE, PRESS-ON, SMOOTH, KRT, 18 X 7 2
106489 TIRE, PRESS-ON, SM, KRT, NON-MARK. 18 X 7 2
110520 TIRE, PRESS-ON, SMOOTH, KRT, 18 X 6 2
111991 TIRE, PRESS-ON, MAXMATIC NM 18 X 6 2
111993 TIRE, PRESS-ON, POLY 18 X 6 2
111990 TIRE, PRESS-ON, MAXMATIC 18 X 6 2
111983 TIRE, PRESS-ON, KRT, SM NM 18 X 6 2
102044 TIRE, PRESS-ON, SPECIAL 2
135641 TIRE, PRESS-ON TRELLEBORG 18 X 7 2
135642 TIRE, PRESS-ON TRELLEBORG NM 18 X 7 2
136929 TIRE, PRESS-ON TRELLEBORG 18 X 6 2
136931 TIRE, PRESS-ON TRELLEBORG NM 18 X 6 2

1-37
 FIGURE 1-21 SEAT ASSEMBLY

1-38
 SEAT ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
107518 SEAT, CLOTH LO-RIDER
109584 SEAT, VINYL LO-RIDER
1 111708 CUSHION ASSEMBLY, BACK (CLOTH) 1
111709 CUSHION ASSEMBLY, BACK (VINYL) 1
2 111710 CUSHION ASSEMBLY, SEAT (CLOTH) 1
111711 CUSHION ASSEMBLY, SEAT (VINYL) 1
3 111712 SHOCK ABSORBER 1
4 111713 SPRING 2
5 111714 CABLE, SPRING ADJUSTING 2
6 111715 SLIDE AND HANDLE ASSEMBLY 1
7 111716 SLIDE, LOCKING 1
8 111717 COVER, REAR 1
9 111718 BOOK BOX 1
10 111719 SEAT BELT 1
11 111720 SWITCH, SEAT 1
12 120047 LH HIP RESTRAINT 1

1-39
 4

2 1
7

10

m139963

FIGURE 1-22 ACCELERATOR PEDAL ASSEMBLY

1-40
 ACCELERATOR PEDAL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
139963 ACCELERATOR PEDAL ASSEMBLY
1 104031 SCREW, RD HEAD SQ NECK 5/16-18 X 1 2
2 127356 SCREW, HEX SOCKET CTSK 1/4-20 X 5/8 1
3 1-510-010004-03 NUT, FLANGE HEAD SPIRALOCK 5/16-18 2
4 108610 SCREW, BUTTON HEADCAP 1/4-20 X 1 2
5 139962 ACCELERATOR, CURTIS FP6 1
6 139964 PLATE, RH CURTIS FLOOR 1
7 139990 MAT, CURTIS ACCELERATOR FLOOR 1
8 1-861-010032-06 WASHER, FLAT 1/4N 2
9 131562 PLATE, LH FLOOR 1
10 130345 PIN, SPRING SLOTTED 5/16 X 3/4 2

1-41
 FIGURE 1-23 FRONT ROTATION ASSEMBLY (1 OF 2)

1-42
 79
16

13 2
41 45
3 6 43
37 38

7 49 42
51
9 40

12 24 39
48
46 44
8 47
50

5
11
12 14

10

67
1
40
63
69 68 77
15 74

70

71 76

72 75
73
mr1239222

FIGURE 1-24 FRONT ROTATION ASSEMBLY (2 OF 2)

1-43
 FRONT ROTATION ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
1 1-298-010001-1 FITTING, GREASE 1/4-28 4
2 1-557-010362-65 PIN, COTTER 1/4 X 2-1/2 1
3 1-861-010034-13 WASHER, SPLIT LOCK 1/2 8
4 106049 NUT, FLANGE HEAD SPIRALOCK 3/4-16 1
5 107277 SCREW, HEX HEAD CAP 3/4-16 X 7 GR8 1
6 107465 SPACER, UPPER BEARING 1
7 107466 GEAR, SPUR LARGE 1
8 107746 SHAFT, FRONT ROTATION 1
9 107747 SEAL, FRONT ROTATION 2
10 107748 SPACER, LOWER BEARING 1
11 108337 SCREW, HEX SOCKET 3/8-16 X 1-1/4 2
12 109527 BEARING, CONE FRONT ROTATION 2
13 109598 SCREW, HEX HEAD CAP 1/2-20 X 2-3/4 GR8 8
14 117956 STOP, FRONT ROTATION 2
15 120110 FRONT PLATE WELDMENT 1
16 40-0565 NUT, SLOTTED HEX 2-12 1
17 0010946 PIN, TILT CYLINDER 2
18 0018039 HOSE, TILT FORWARD QUAD 3
19 0018108 ADAPTER, VALVE (2ND FUNC HOSE KIT) 4
20 0018126 FITTING, BULKHEAD TEE TILTS 2
21 1-654-010049-05 SCREW, HEX HEAD CAP 5/16-18 X 1 GR5 4
22 1-861-010032-09 WASHER, FLAT 5/16W 4
23 1-861-010034-10 WASHER, SPLIT LOCK 5/16 4
24 146350 BRACKET, HI-FLEX STEER POT 1
25 107464 SCREW, HEX SOCKET SET 1/4-28 X 5/8 2
26 111261 BRACKET, BULKHEAD SUPPORT 1
29 112046 CYLINDER, TILT (SEE PAGE 1-46) 2
30 112262 RETAINING RING 1-1/2 INT 4
31 112263 SEALED BEARING 1-1/2ID 2
32 112264 END CYLINDER FOR BEARING 2
33 112487 BRACKET, NUT LOCK 2
34 124445 HOSE, LH TILT CYLINDER 1
35 127643 TUBE, ROUND 4
36 1-394-010001 HOSE, ABRASION SLEEVE (NOT SHOWN) 2
37 1-861-010032-02 WASHER, FLAT #8 2
38 1-861-010032-06 WASHER, FLAT 1/4N 2
39 1-861-010032-10 WASHER, FLAT 3/8 2
40 1-861-010034-11 WASHER, SPLIT LOCK 3/8 2
41 116144 HORN, ELECTRONIC 1
42 100131 SCREW, HEX HEAD CAP 3/8-16 X 7/8 2
43 107-0008 SCREW, HEX HEAD CAP 10-32 X 3/4 GR5 2
44 1-512-010003-09 NUT, ESNA 1/4-20 2
45 1-654-010047-06 SCREW, HEX HEAD CAP 1/4-20 X 1 2
46 112274 BRACKET, ROTATION SWITCH 1
47 115673 NUT, HEX FLANGE SPIRAL 10-32 2
48 1-512-010003-03 NUT, HEX LOCK #8-32 2
49 1-656-010003034 SCREW, RD HEAD MACH 8-32 X 1 1/2 2
50 124033 SCREW, SET HEX SOCKET CUP POINT 1/4-20 X 3/4 1

1-44
 FRONT ROTATION ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
51 145962 POT, CONTINUOUS ROTATION 5K 1
52 1-512-010005-03 NUT, HEX LOCK 5/16-18 GR2 2
53 1-861-010032-07 WASHER, FLAT 1/4W (NOT SHOWN) 2
54 115958 SCREW, BUTTON HEAD CAP 1/4-20 X 1/2 4
55 124845 U-BOLT, 5/16-18 X 2 X 2-11/16 1
56 108797 WASHER, LOCKING INT TOOTH 1/4 4
57 115827 INDICATOR, RH TILT 1
58 0010867 PIN, LOWER MAST 2
59 1-654-010059-07 SCREW, HEX HEAD CAP 5/8-11 X 2-1/2 GR5 4
60 1-861-010034-15 WASHER, SPLIT LOCK 5/8 4
61 5410 FITTING, GREASE 1/4-28 90 2
62 110-7389 WASHER, FLAT 1” SAE 6
63 127100 FRAME WELDMENT B40-48 (B35, B40) REF
128844 FRAME WELDMENT B30-42 (B25, B30) REF
64 115826 INDICATOR, LH TILT 1
65 0023202 SEAL, MAST PIVOT 4
66 0023205 BUSHING, MAST 2
67 112838 SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR8 1
68 107944 PLATE, PINION RETAINER 1
69 127629 PINION, STRAIGHT BORE 1
70 130416 BEARING, MOTOR SUPPORT 1
71 126418 MOTOR, EATON 4000 COMPACT 29.8 (SEE PAGE 1-55) REF
72 128077 SCREW, HEX SOCKET 1/2-20 X 2 4
73 130593 ADAPTER, 90 ELBOW REF
74 128862 ADAPTER, CONN REF
75 129444 TUBE, VALVE BODY D1 TO STEERING CASE DR 1
76 129436 TUBE, VALVE BODY M1 TO STEERING MOTOR 1
77 129437 TUBE, VALVE BODY M2 TO STEERING MOTOR 1
78 1-394-010002 HOSE, ABRASION SLEEVE X 2-7/8 (NOT SHOWN) 2
79 145963 ROD, POTENTIOMETER DRIVE 1
80 1417274 LOCKWASHER M10 2
81 1422582 CAPSCREW, M10 X 20 2
82 124996 TILT PIN 2

1-45
 FIGURE 1-25 TILT CYLINDER

TILT CYLINDER
ITEM PART NO. DESCRIPTION QTY.
112046 CYLINDER, TILT, BENDI
1 0047008-01 NUT 1
2 0047008-02 HEAD 1
3 0047008-03 PISTON 1
4 * PSP SEAL 1
5 * O-RING 1
6 * O-RING 1
7 * BACKUPS 1
8 * POLY-PAK 1
9 * DUST SEAL 1
10 0047008-10 RETAINING RING 1
11 0047008-11 SHAFT 1
12 0047008-12 BARREL WITH CLEVIS AND PORTS 1
13 0047008-13 NUT 1
0047008/RK REPAIR KIT (INCLUDES ITEMS WITH *)

1-46
 FIGURE 1-26 HYDRAULIC CONTROL VALVE

HYDRAULIC CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY.
129640 VALVE HYDRAULIC CONTROL
1 131021 RELIEF VALVE (2600 PSI) 1
2 131022 SPOOL RETURN ACTION - SHIFT 1
132166 SWITCH 1
3 131023 SPOOL RETURN ACTION - TILT 1
132166 SWITCH 1
4 131024 SPOOL RETURN ACTION - LIFT 1
132167 HARNESS W/ POT 1
5 1-007-010025 PLUG, 3/4 SAE O-RING 1
6 900598-6S PLUG, 9/16 SAE O-RING 1
7 131025 SPOOL ACTUATION 3
8 131026 CHECK VALVE 1

131027 GASKET KIT 1

1-47
 FIGURE 1-27 STEERING CONTROL VALVE ASSEMBLY

STEERING CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY.
130980 VALVE, STEER CONTROL W/ SUN
1 131827 COUNTERBALANCE VALVE CARTRIDGES 2
2 131828 CHECK VALVE 5
3 131829 DIRECT ACTING RELIEF VALVE 1
4 PD341 TEST PORT NIPPLE 1

1-48
 FIGURE 1-28 LIFT PUMP MOTOR ASSEMBLY

LIFT PUMP MOTOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY.
122048 MOTOR LIFT HI-SPEED
1 0033015-02 BEARING 1
2 0033015-05 ARMATURE ASSEMBLY 1
3 128159 FRAME & FIELD ASSEMBLY 1
4 0033015-09 BRUSH SPRING 4
5 0033015-10 BRUSH 8
6 128160 BRUSH WEAR INDICATOR SERVICE PKG. 1
7 0033015-11 BRUSH BOX & PLATE ASSEMBLY 1
8 0033015-13 BEARING 1

1-49
 FIGURE 1-29 POWER STEERING MOTOR ASSEMBLY

POWER STEERING MOTOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY.
128863 MOTOR, ELEC STEER 8.3HP
1 0033015-02 BEARING 1
2 130940 ARMATURE FAN AND ASSEMBLY 1
3 130941 FRAME AND FIELD ASSEMBLY 1
4 128165 BRUSH SPRING 4
5 128156 BRUSH 8
6 128158 BRUSH BOX ASSEMBLY 1
7 0033015-13 BEARING 1

128157 BRUSH WEAR IND SERVICE PACKAGE 1

1-50
 2
9

4
5

6
10
7

m143730

FIGURE 1-30 SHAFT DRIVE MOTOR ASSEMBLY

SHAFT DRIVE MOTOR ASSEMBLY, 5.5 KW

ITEM PART NO. DESCRIPTION QTY.
143730 MOTOR, DRIVE 5.5KW BREVINI MOUNT
1 130942 BEARING 1
2 132081 ARMATURE ASSEMBLY 1
3 148129 FRAME AND FIELD ASSEMBLY 4
4 128164 BRUSH WEAR INDICATOR SERVICE PKG 1
5 128165 BRUSH SPRING 1
6 0033011-10 BRUSH BOX ASSEMBLY 1
7 0033015-02 BEARING 1
8 132086 CONNECTOR SERVICE KIT 1
(INCL THERMO SENSOR AND INSTALLATION CLIP)
9 6X9MM KEY KEY 6 X 9 mm, WOODRUFF 1
10 128156 BRUSH 8

1-51
 9

7 1

3
4
10

8
m126365

FIGURE 1-31 SHAFT DRIVE MOTOR ASSEMBLY

SHAFT DRIVE MOTOR ASSEMBLY, 6KW

ITEM PART NO. DESCRIPTION QTY.
126365 MOTOR, BREVINI DRIVE, ADC 6KW
1 130942 BEARING 1
2 130943 ARMATURE ASSEMBLY 1
3 148130 FRAME AND FIELD ASSEMBLY 4
4 128157 BRUSH WEAR INDICATOR SERVICE PKG 1
5 128165 BRUSH SPRING 1
6 128158 BRUSH BOX ASSEMBLY 1
7 0033015-02 BEARING 1
8 132086 CONNECTOR SERVICE KIT 1
(INCL THERMO SENSOR AND INSTALLATION CLIP)
9 6X9MM KEY KEY 6 X 9 mm, WOODRUFF 1
10 128156 BRUSH 8

1-52
 10

9 2

3
4

5
11
7

8
m143729

FIGURE 1-32 SHAFT DRIVE MOTOR ASSEMBLY

SHAFT DRIVE MOTOR ASSEMBLY, 7.5 KW

ITEM PART NO. DESCRIPTION QTY.
143729 MOTOR, DRIVE 7.5KW BREVINI MOUNT
1 130942 BEARING 1
2 132079 ARMATURE ASSEMBLY 1
3 149136 FRAME AND FIELD ASSEMBLY 4
4 128164 BRUSH WEAR INDICATOR SERVICE PKG 1
5 128165 BRUSH SPRING 1
6 0033011-10 BRUSH BOX ASSEMBLY 1
7 0033015-02 BEARING 1
8 149137 CONNECTOR SERVICE KIT 1
(INCL THERMO SENSOR AND INSTALLATION CLIP)
9 131553 HEADBAND ASSEMBLY 1
10 149138 WOODRUFF KEY 1
11 128156 BRUSH 8

1-53
 FIGURE 1-33 DISC VALVE HYDRAULIC MOTOR ASSEMBLY

1-54
 DISC VALVE HYDRAULIC MOTOR ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
126418 MOTOR, EATON 4000 COMPACT 29.8 DISP
1 130901 KEY 1
2 130902 SHAFT AND BEARING KIT 1
3 130903 SEAL KIT 1

1-55
 FIGURE 1-34 POWER STEERING PUMP ASSEMBLY

POWER STEERING PUMP ASSEMBLY

ITEM PART NO. DESCRIPTION QTY.
130739 PUMP, POWER STEERING
1 131822 CARTRIDGE KIT 1
2 131824 SEAL KIT 1
3 131825 SHAFT AND BEARING ASSEMBLY 1
4 131826 PORT PLATE PRESSURE AND BUSH ASSEMBLY 1

1-56
 2 1 1 2

4 1 2 3

m129905.cdr

FIGURE 1-35 LIFT PUMP ASSEMBLY

LIFT PUMP ASSEMBLY

ITEM PART NO. DESCRIPTION QTY.
129905 PUMP, 5 GPM NOMINAL GEAR
1 131823 CARTRIDGE KIT 1
2 131824 SEAL KIT 1
3 131825 SHAFT AND BEARING ASSEMBLY 1
4 131826 PORT PLATE PRESSURE AND BUSH ASSEMBLY 1

1-57
 1
11 5
15
13 18
7
20

12

8
17
19
3 2
10
14
19
9 16

21 4
22

3-3/16

m131207

FIGURE 1-36 BRAKE PEDAL ASSEMBLY

1-58
 BRAKE PEDAL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
131207 BRAKE PEDAL ASSEMBLY
1 0050002 PAD, BRAKE PEDAL 1
2 100131 SCREW, HEX HEAD CAP 3/8-16 X 7/8 GR5 1
3 100132 NUT, HEX JAM 5/16-24 GRB 1
4 100134 MASTER CYLINDER, TOL-O-MATIC 1
5 113089 SWITCH ASSEMBLY BRAKE LGT/ACCEL CUTOUT 1
6 117435 YOKE, BT MASTER CYLINDER PUSHROD 1
7 117437 BUSHING, BT BRAKE PEDAL PIVOT 1
8 131208 PLATE, MASTER CYLINDER CRANK 1
9 131211 BASE WELDMENT, BRAKE PEDAL 1
10 131213 PEDAL WELDMENT, BRAKE 1
11 131214 SPRING, BRAKE RETURN 1
12 1-512-010004-07 NUT HEX LOCK 5/16-18 GRA 1
13 1-654-010049-07 SCREW HEX HEAD CAP 5/16-18 X 1-1/2 GR5 1
14 1-654-010051-05 SCREW, HEX HEAD CAP 3/8-16 X 1 GR5 2
15 1-861-010032-03 WASHER FLAT #10 2
16 1-861-010032-10 WASHER, FLAT 3/8N 2
17 1-861-010032-11 WASHER FLAT 3/8 1
18 1-861-010034-07 WASHER SPLIT LOCK #10 2
19 1-861-010034-11 WASHER SPLIT LOCK 3/8 3
20 107-1001 SCREW, HEX HEAD CAP #10-24 X .62 2
21 118-2681-3 ADAPTER, JIC ELBOW 1
22 131567 HOSE, FLEX SS BRAKE LINE 22” 1

1-59
 26
POWER RH MOTOR CONTROL PANEL
FRONT
STEERING BRUSH WEAR
FAN
MOTOR INDICATOR & HEADLIGHTS
BRUSH THERMAL SW. 24 24
WEAR RIGHT LEFT
SIDE SIDE
17 30
15
29 FUSE
L1
24 24
24
24

LIFT PUMP FUSE

MOTOR L2
BRUSH WEAR 24
28 INDICATOR ACCESSORY

E-BRAKE 1
CUTOUT 12 ACCELERATOR
SWITCH

24
24
25
LH MOTOR 6
24 BRUSH WEAR
INDICATOR & TO
THERMAL SW. OVERHEAD
GUARD
FUSE
24 L3 30 24

31 22 24
24 7
ROLLOUT HORN
RESTRAINT ACCESSORY
CONTROL VALVE 35 LIMIT 18
SWITCHES SWITCH
24 27 POSITION
4TH FUNCTION BOTTOM SENSOR
SWITCH FAN
19

BRAKE LIGHT/
ACCELERATOR
CUTOUT SWITCH 24

24 24
4TH FUNCTION
VALVE
34
TO STEERING
COLUMN HARNESS
m130158

FIGURE 1-37 MAIN HARNESS ELECTRICAL INSTALLATION

1-60
 13
REAR COMBINATION
LIGHT
24

13

24 STROBE
REAR COMBINATION
LIGHT

20
5 14

24

15 24 24

LH HEADLIGHT

TO OVERHEAD
GUARD HARNESS

m130165

FIGURE 1-38 OPTIONAL LIGHTING HARNESS INSTALLATION

1-61
 TO MAIN HARNESS

24 24

24
RESISTOR
12V & 48V
FUSE ACCESSORY
32 33 L4
CIRCUIT HEADLIGHT
BREAKERS 4
3 DASH SWITCHES
KEYSWITCH 32

BRAKE O/R
24
8
RESISTOR ACCESSORY
48V ONLY

NOT USED

9
24 23 11

DASH DISPLAY 01

02
72

68

72

68
01

TO 02
06
08
02
06

CONTROL 22
23
68
70

PANEL
08
72
BLANK
BLANK 02

02

22

2 23
72

70

24 10

16
m130160

FIGURE 1-39 STEERING COLUMN AND SEAT BASE HARNESS INSTALLATION

1-62
 LIGHT WIRING INSTALLATION
ITEM PART NO. DESCRIPTION QTY.
1 140461 HARNESS, MAIN DOM 1
2 130159 HARNESS, SEATBASE DOM 1
3 141564 HARNESS, STEERING COLUMN CURTIS 1
4 130162 HARNESS, DASH 48V 1
5 130165 HARNESS, TAIL LIGHT 1
6 130166 HARNESS, OHG DOM 1
7 116144 HORN, ELECTRONIC REF
8 135617 KEYSWITCH, 2 POSITION REF
9 139784 DISPLAY, DASH, CONTROLLER REF
10 0030011 SWITCH, HORN BUTTON (3000) REF
11 0030033 SWITCH, F/R REF
3-272-010095 REPLACEMENT CONTACT BLOCK ELECT 1-N.O. 1
12 139962 ACCELERATOR, CURTIS FP6 REF
13 146056 BRACKET, LED TAILLIGHT MOUNT REF
145817 TAIL LIGHT ASSEMBLY REF
127991 BRACKET, BACKUP ALARM REF
14 146067 LIGHT, STROBE REVERSE REF
146055 BRACKET, LED TAILLIGHT MOUNT REF
145097 STROBE LIGHT, LED 12-80V 1
146055 BRACKET, LED TAILIGHT MOUNT REF
15 145098 HEADLIGHT, LED 12-48V REF
146054 BRACKET, LED MOUNT TOP REF
146053 BRACKET, LED MOUNT, BOTTOM REF
16 117997 ALARM, BACK-UP REF
17 130667 FAN, 4” 100 CFM 48 DC REF
18 130148 FAN, CFM COOLING REF
19 113089 SWITCH ASSY, BRAKE LGT/ACCEL CUTOUT REF
20 110470 SURFACE RACEWAY AR
21 125894 CLAMP, CABLE 5/8 (NOT SHOWN) AR
22 109520 SWITCH, ROLLOUT RESTRAINT LIMIT REF
23 111720 SWITCH, SEAT REF
24 128554 DEUTCSH SERVICE KIT 1
25 113535 E-BRAKE CUTOUT SWITCH REF
26 146125 ASSY, 600A SE CONTROLLER W/ PUMP (SEE PAGE 1-67) REF
27 145962 POT, CONT. ROTATION 5K (SEE PAGE 1-45) REF
28 122048 MOTOR LIFT HI-SPEED (SEE PAGE 1-49) REF
29 128863 MOTOR, ELEC STEER 8.3HP (SEE PAGE 1-50) REF
30 143730 MOTOR, DRIVE 5.5KW (B30) (SEE PAGE 1-51) REF
126365 MOTOR, BREV. DRIVE, ADC 6KW (B40) (SEE PAGE 1-52) REF
143729 MOTOR, DRIVE 7.5KW BREV. (B40) (SEE PAGE 1-53) REF
31 129640 VALVE, HYD. CONTROL (SEE PAGE 1-47)
32 128169 CIRCUIT BREAKER 10 AMP REF
33 135039 CIRCUIT BREAKER 3 AMP REF
34 129192 12V EXTRA FUNCTION SOLENOID KIT 1
35 239-9076-009 CLAMP, HOSE 1-1/4 3

1-63
 BATTERY DISCONNECT CABLE DIAGRAM
B30 MODELS B40 MODELS

2 22
23
24 16 18 20 21 25 29
15
26
3
16 18 20 21 25 29
12 14 17 27

34
31
33
7
32 8

33

37 34 35 34
36
2

38

1 6 1 9 7 10 9 8 8 13

13 A A F A1 F1
A1 F1 F

LEFT DRIVE STEERING LIFT RIGHT DRIVE

MOTOR MOTOR MOTOR MOTOR
A2 F2 A2 F2

11 4
m146125 heavy cable

FIGURE 1-40 HEAVY CABLE DIAGRAM

1-64
 HEAVY CABLE INSTALLATION
ITEM PART NO. DESCRIPTION QTY.
1 114609 CABLE ASSEMBLY 1/0 X 26 2
2 0037002-078 CABLE ASSEMBLY 2/0 X 78 (B30) 1
3 0037003-086 CABLE ASSEMBLY 2/0 X 86 MAIN LEADS 1
4 122048 MOTOR LIFT HI-SPEED (SEE PAGE 1-49) REF
5 0037003-060 CABLE ASSEMBLY 2/0 X 60 MAIN LEADS (B40) 1
6 37001-026 CABLE ASSEMBLY 1/0 X 24 1
7 114610 CABLE ASSEMBLY 1/0 X 36 3
8 114609 CABLE ASSEMBLY 1/0 X 30 3
9 116486 CABLE ASSEMBLY 1/0 X 50 2
10 0037001-063 CABLE ASSEMBLY 1/0 X 63 1
11 128863 MOTOR, ELEC STEER 8.3HP (SEE PAGE 1-50) REF
12 1-654-010055-03 SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR5 5
13 143730 MOTOR, DRIVE 5.5KW (B30) (SEE PAGE 1-51) REF
126365 MOTOR, BREV. DRIVE, ADC 6KW (B40) (SEE PAGE 1-52) REF
143729 MOTOR, DRIVE 7.5KW BREV. (B40) (SEE PAGE 1-53) REF
14 1-861-010034-13 WASHER, SPLIT LOCK 1/2 5
15 130407 DISCONNECT BUTTON, BATTERY (B30) 1
16 30008 CONNECTOR BATTERY SB350 BLUE 1
17 146125 CONTROL PANEL, CURTIS (SEE PAGE 1-67) REF
18 1-512-010007-05 NUT, HEX 1/4-20 2
19 1-822-010002 TRIM-LOK 3/16 (B40) (NOT SHOWN) AR
20 1-861-010032-07 WASHER, FLAT 1/4 (B40) 2
21 1-861-010034-09 WASHER, SPLIT LOCK 1/4 (B40) 2
22 106954 SCREW, BUTTON HEAD CAP 1/4-20 X 5/8 (B40) 1
23 108417 NUT, HEX FLANGE SPIRALOCK 1/4-20 (B40) 1
24 109099 CLAMP, DOUBLE TUBE 5/8 (B40) 1
25 111630 SCREW, HEX SOCKET CTSK 1/4-20 X 1.5 (B40) 2
26 100218 HANDLE, BATTERY DISCONNECT (B40) 1
27 1-861-010032-14 WASHER, FLAT 1/2N 5
28 1-394-010002 HOSE, ABRASION SLEEVE X 2-7/8 (NOT SHOWN) AR
29 127072 BOOT, RED HIGH TEMP 2
30 43028 HOSE WRAP 3/8 4
31 37002-078 CABLE ASSY 2/0 X 78 1
32 146080 CABLE ASSY 1/0 X 15 1
33 146083 CABLE ASSY 1/0 X 8 2
34 146079 CABLE ASSY 1/0 X 14 2
35 146334 CABLE ASSY 1/0 X 8 1
36 146082 CABLE ASSY 1/0 X 12 1/2 1
37 146084 CABLE ASSY 2AWG X 11 2
38 133919 CABLE ASSY 2/0 X 78 RED 1

1-65
 21
25 23
32 30
26 16
29 31
27
10 3
15 24
6
14
20
7
18

11
12

28 33
4 9
19 17
5 22
8 13
1

m146125

FIGURE 1-41 CONTROL PANEL ASSEMBLY

1-66
 CONTROL PANEL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY.
146125 CONTROL PANEL, CURTIS
1 1-654-010047-03 SCREW, HEX 1/4-20 5/8 GR5 8
2 1-654-010047-06 SCREW, HEX 1/4-20 X 1 GR5 12
3 1-654-010104139 SCREW, HEX SKT #10-24 X 1 6
4 1-861-010032-03 WASHER, FLAT #10 8
5 1-861-010032-06 WASHER, FLAT 1/4N 8
6 1-861-010032-07 WASHER, FLAT 1/4W 13
7 1-861-010034-07 WASHER, SPLIT LOCK #10 14
8 1-861-010034-09 WASHER, SPLIT LOCK 1/4 20
9 1-861-010034-10 WASHER, SPLIT LOCK 5/16 6
10 101375 SET SCREW, HEX SOC CUP PT 1/4-20 X 5/8 5
11 105494 INSULATOR, 600V STANDOFF 1
12 106100 SCREW, SET HEX SKT, CUP PT 3/8-16X1-3/4 1
13 107470 NUT, FLG HDSPIRALOCK 3/8-16 1
14 108417 NUT, HEX FLANGE SPIRALOCK 1/4-20 5
15 114987 SCREW, SET, HEX SKT, CUP PT 3/8-16 X 3/4 1
16 120147 FUSE BLOCK, 6 POS ATC/ATO 1
17* * CONTROLLER, PUMP CURTIS 1254 1
18 143542 CONTACTOR, SW200 W/DUST SHIELD 3
0036000-01/CK CONTACTOR TIP KIT 1
19 143543 CONTACTOR, SW180 W/DUST SHIELD 1
146471 SW180 CONTACTOR TIP KIT 1
20 143547 MOUNT, SW CONTACTOR B3-2 4
21 143826 CURTIS 1310 VEHICLE CONTROLLER 1
22* * CONTROLLER, 600A CURTIS SEPEX 2
23 145937 BAR, SEP-EX COM FUSE BUS 1
24 146072 SCREW, HEX SOC, CUP PT 1/4-20 X 1-1/4 5
25 146126 PLATE, CONTROLLER MOUNT, BT 1
26 146342 TUBE RD .50X.26X50 4
27 146721 FUSE, 125 AMP 1
28 ICM508ER SCREW, HEX HEAD CAP M5X0.8-8 CL8.8 8
29 36204 FUSE, 425 AMP 1
30 36205 FUSE, 325 AMP 1
31 40-0917-10 FUSE, ATO/ATC, 10 AMP 4
32 40-0933 INSULATOR, POWER FUSE 5
33 620-0624 SCREW, HEX CAP M8-1.25 X 16 1

* CONTACT LANDOLL CORPORATION TO ORDER THIS PART. HAVE SERIAL NUMBER AVAILABLE.

1-67
 FIGURE 1-42 FORKS

FORKS
ITEM PART NO. DESCRIPTION
1 113006 FORK, 36 IN 2
112642 FORK, 42 IN 2
125690 FORK, 48 IN 2
126727 FORK, 40 IN CL2 HALF TAPER 10” TIP 2
2 112643 FORK PIN KIT (KENHAR) 2

1-68
 FIGURE 1-43 LOAD BACKREST OPTIONS

LOAD BACKREST OPTIONS

ITEM PART NO. DESCRIPTION QTY.
1 118139 LOAD BACKREST WELDMENT 31 X 48 1
114842 LOAD BACKREST WELDMENT 37 X 48 1
116270 LOAD BACKREST WELDMENT 37 X 36 1
118161 LOAD BACKREST WELDMENT 31 X 36 1
116535 LOAD BACKREST WELDMENT 37 X 60 1
118164 LOAD BACKREST WELDMENT 31 X 60 1
2 118180 SCREW, FLAT CTSK 16MM-2.0 X 25MM 4

1-69
 40dmast

FIGURE 1-44 MAST OPTIONS

MAST OPTIONS
ITEM DRAWING NO. DESCRIPTION FORM NO.
129473 30D TRIPLE MAST F-383
129484 35D TRIPLE MAST F-384
114802 35D QUAD MAST F-385
114804 40D TRIPLE MAST F-386
114803 45D QUAD MAST F-387
114801 50D TRIPLE MAST F-388
114805 55D TRIPLE MAST F-389

For information concerning parts and service of masts, sideshifters, and all other
attachments, see Mast Parts List form number shown above.

1-70
 1
2
3 5

7
4 6

11
8 46 10

14
12 13
17

16 18

15
19

23

20

22
29
21 25

31
24 27
28
30 33 40

36
34 41
32
37
35

42
38
39
43

FIGURE 1-45 DECALS

1-71
 FIGURE 1-46 DECAL PLACEMENT

1-72
 DECAL PLACEMENT
ITEM PART NO. DESCRIPTION QTY.
1 0010112 DECAL, DANGER, ROLLOVER 1
2 0010113 DECAL, OVERLOAD WARNING 1
3 0010114 DECAL, BEFORE OPERATING WARNING 1
4 0010116 DECAL, COVER OPEN WARNING 1
5 0010117 DECAL, PROPER VEHICLE LOADING 1
6 0010123 PLACARD, FORKLIFT PATENTS 1
7 126614 DECAL, ACCENT STRIPE RH 1
8 0014004 PLACARD, BENDI LANDOLL 1
9 107-0828 POP RIVET 5/32 AR
10 107484 DECAL, BOW TIE 1
11 10104 DECAL, BATTERY CAUTION 2
12 10105 DECAL, SIDESHIFT CAUTION 2
13 10106 DECAL, OVERHEAD GUARD 1
14 10107 DECAL, TIRE REPLACEMENT 2
15 10108 DECAL, OPERATOR WARNING 1
16 103804 DECAL, OHG PINCH POINT 2
17 104831 DECAL, BENDI DIRECTIONAL 1
18 110815 DECAL, HYDRAULIC OIL LEVEL 1
19 111009 DECAL, HORN BENDI 1
20 126196 TAPE, NO-SLIP LH 1
21 126197 TAPE, NO-SLIP RH 1
22 2-573-010335 DECAL, DANGER PINCHING 2
23 131358 DECAL, B30 SERIES IV OVAL 2
131360 DECAL, B40 SERIES IV OVAL 2
24 126484 DECAL, ACCENT STRIPE LH 1
25 121422 PLACARD, OPERATOR DATA 1
27 131056 DECAL, BENDI DIVISION 2
28 131453 DECAL, BATTERY LEAD WARNING ( B40) 1
29 104808 DECAL, ES TRUCK 2
30 0011042 DECAL, MADE IN USA FLAG 1
31 105360 DECAL, ROTATION INDICATOR WHITE 2
32 125526 DECAL, NO RIDERS 2
33 125527 DECAL, DO NOT REMOVE GUARD 1
34 125528 DECAL, APPLY PARK BRAKE 1
35 0012530 DECAL, TILT INDICATOR 1
36 131555 DECAL, LANDOLL YELLOW BENDI 2
130602 DECAL, DREXEL YELLOW BENDI 2
37 131556 DECAL, BREVINI OIL SPEC 2
38 131557 DECAL, HYD FILTER 1
39 102159 DECAL, CAUTION ROLLOUT BATTERY 1
40 0010122 DECAL, EE TRUCK 2
41 105563 PLACARD, EE FM APPROVED 1
42 129140 DECAL, SER IV SE 2
43 139247 DECAL, BRUSH WEAR INDICATORS (SEE PAGE 1-31) REF
44 10036 FASTENER, SERIAL NO PLATE (NOT SHOWN) 8
45 107539 SCREW, PAN HEAD 6-32 X 1/2 (NOT SHOWN) 4
46 130603 DECAL, DREXEL YELLOW BOW TIE (NOT SHOWN) 2

1-73
 ACCESSORIES
ITEM PART NO. DESCRIPTION
1 0030020 FIRE EXTINGUISHER
2 1/4-20X3/4SELF SCREW, HEX HEAD SELF-TAPPING 1/4-20X3/4
3 0018152 PRESSURE CHECK KIT
4 128554 DEUTSCH SERVICE KIT
5 140222 PAINT, PDATT4-5299 YELLOW SPRAY
6 101601 CASCADE FLAT BLACK PAINT
7 * LIGHT OPTIONS (SEE PAGE 1-27)
8 0033016 BAND, H.S. LIFT MOTOR
9 0012521 GREASE, COLD STORAGE
10 1-341-010004-2 GREASE, HIGH PRFM LUBE (DRUM)
11 519-8954 RUST INHIBITOR LPS-3
12 131560 BAND KIT, ADC 5.5 KW MOTOR SOLID
13 1408403 BRACKET FOR 5 LB. EXTINGUISHER
14 51198 FIRE EXTINGUISHER
15 131560 BAND KIT, ADC 5.5 KW MOTOR (USE W/ P/N 130591 & 130592)
16 138993 B30 DECAL KIT
17 138995 B40 DECAL KIT
18 1-394-010001 HOSE ABRASION SLEEVE X 2
19 1-394-010002 HOSE ABRASION SLEEVE X 2-7/8
20 143837 PROGRAMMER, CURTIS 1311 SERV
21 145405 KIT, CURTIS 1314 DEALER PROGRAM (SERIAL PORT REQD)

1-74
NUMERICAL INDEX 2
PART PAGE PART PAGE PART PAGE
0010112 73 0022007 35 0050002 59
0010113 73 0022008 35 1/4-20X3/4SELF 74
0010114 73 0022015 35 100006 31
0010116 73 0022016 35 100018 35
0010117 73 0022017 35 100131 44
0010122 73 0023202 45 100131 59
0010123 73 0023205 45 100132 59
0010867 45 0030011 11 100134 59
0010931 26 0030011 63 100218 65
0010946 44 0030020 74 10036 73
0010998 37 0030021 26 100501 29
0011003 37 0030033 11 100502 29
0011009 07 0030033 63 100503 29
0011042 73 0033011-10 51 1-007-010025 47
0011269 26 0033011-10 53 101-010-003 27
0012203 29 0033015-02 49 101-010-062 27
0012324 29 0033015-02 50 10104 73
0012325 29 0033015-02 51 10105 73
0012521 74 0033015-02 52 10106 73
0012530 73 0033015-02 53 10107 73
0012566 37 0033015-05 49 10108 73
0013512 29 0033015-09 49 101275 07
0014004 73 0033015-10 49 101375 67
0018003 17 0033015-11 49 101564 29
0018039 44 0033015-13 49 101601 74
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0018120 31 0037003-086 65 102159 09
0018126 44 0047008/RK 46 102159 73
0018136 19 0047008-01 46 10-32X1 26
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0018149 17 0047008-10 46 104077 03
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0019039 35 0047008-12 46 104400 15
0019060 09 0047008-13 46 104400 17

2-1
PART PAGE PART PAGE PART PAGE
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107470 03 108797 11 111338 20

2-2
PART PAGE PART PAGE PART PAGE
111338 21 113006 68 118161 69
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2-3
PART PAGE PART PAGE PART PAGE
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126484 73 128091 33 128862 45

2-4
PART PAGE PART PAGE PART PAGE
128863 15 129677 17 130594 17
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129640 47 130593 19 131056 73
129640 63 130593 45 131075 23

2-5
PART PAGE PART PAGE PART PAGE
131076 23 131824 56 138570 33
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131823 57 136969 31 145097 63

2-6
PART PAGE PART PAGE PART PAGE
145098 26 148955 23 1-654-010049-05 17
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146125 63 1-512-010005-03 45 1-861-010032-03 67
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146126 67 1-557-010362-65 44 1-861-010032-06 41
146334 65 1-647-010004117 09 1-861-010032-06 44
146342 67 1-647-010004255 05 1-861-010032-06 67
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148129 51 1-654-010047-06 44 1-861-010032-07 45
148130 52 1-654-010047-06 67 1-861-010032-07 65
148954 23 1-654-010049-05 15 1-861-010032-07 67

2-7
PART PAGE PART PAGE
1-861-010032-08 03 1-861-010034-21 05
1-861-010032-08 17 1-861-010034-21 35
1-861-010032-09 05 18C624ER 29
1-861-010032-09 11 2039-4-4S 29
1-861-010032-09 15 239-9076-009 63
1-861-010032-09 17 2-573-010335 73
1-861-010032-09 27 30008 65
1-861-010032-09 44 3-272-010095 63
1-861-010032-10 03 3-343-010014-53 26
1-861-010032-10 17 36204 67
1-861-010032-10 29 36205 67
1-861-010032-10 44 3-654-010015 35
1-861-010032-10 59 37001-026 65
1-861-010032-11 07 37002-078 65
1-861-010032-11 11 40-0565 44
1-861-010032-11 17 40-0717-02 11
1-861-010032-11 29 40-0717-02 17
1-861-010032-11 59 40-0848 35
1-861-010032-14 65 40-0861 35
1-861-010032-15 15 40-0917-10 67
1-861-010032-15 29 40-0933 67
1-861-010034-07 09 43028 65
1-861-010034-07 59 43029 11
1-861-010034-07 67 51198 74
1-861-010034-09 29 519-8954 74
1-861-010034-09 65 5410 35
1-861-010034-09 67 5410 45
1-861-010034-10 15 620-0624 67
1-861-010034-10 17 6X9MM KEY 51
1-861-010034-10 29 6X9MM KEY 52
1-861-010034-10 44 900598-6S 17
1-861-010034-10 67 900598-6S 47
1-861-010034-11 07 F-370- 01
1-861-010034-11 11 F-470 01
1-861-010034-11 15 ICM508ER 67
1-861-010034-11 17 M10SLW ZP 31
1-861-010034-11 44 M10SLW_ZP 17
1-861-010034-11 59 PD341 48
1-861-010034-13 15
1-861-010034-13 44
1-861-010034-13 65
1-861-010034-15 45

2-8
Document Control Revision Log:
Date Revision Improvement(s) Description and Comments
03/01/08 F-470-0308 Initial Release
 Equipment from Landoll Corporation is built to exacting
standards ensured by ISO 9001 registration at all
Landoll manufacturing facilities.

BENDI SERIES IV SE
Parts Manual

Re-Order Part Number F-470-0308

LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM

Copyright 2016. Landoll Corporation

“All rights reserved, including the right to reproduce this material or portions thereof in any form.”

F-470-0308