MP18 MP20 MP20L MP22 MP18 MP20 MP20L MP22 (E842) Parts Manual

PARTS MANUAL
MP18 MP20 MP20L MP22

MP18 MP20 MP20L MP22
(E842)
Yale Europe Materials Handling Limited 524301819

Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 06/2009
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702
SECTIONS
1 FRAME/DRIVE UNIT
2 ELECTRICAL SYSTEM
3 STEER HANDLE/BRAKE SYSTEM
4 HYDRAULIC SYSTEM
5 OPTIONS
6 NUMERICAL INDEX
7 USER SUPPORT INFORMATION
This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ADJUSTABLE TIE RODS ............................................................................................................................... 5-10
C
CASTER WHEELS .......................................................................................................................................... 1-14
SWIVEL ....................................................................................................................................................... 5-6
COVERS ......................................................................................................................................................... 1-2
D
DISTRIBUTOR
FOR 1,8T ..................................................................................................................................................... 4-2
FOR 2,0T AND 2,2T .................................................................................................................................... 4-4
DRAWBAR CONTROL BOX ........................................................................................................................... 3-2
DRIVE UNIT .................................................................................................................................................... 1-8
E
ELECTROMAGNETIC BRAKE
FOR 1,8T ..................................................................................................................................................... 3-4
FOR 2,0T AND 2,2T .................................................................................................................................... 3-6
ELECTRONIC SYSTEM .................................................................................................................................. 2-2
H
HYDRAULIC SYSTEM .................................................................................................................................... 4-6
L
LABELS AND DECALS ................................................................................................................................... 1-4
LATERAL FRAME PROTECTION .................................................................................................................. 5-4
LOAD BACKREST .......................................................................................................................................... 5-2
LOAD WHEELS ............................................................................................................................................... 1-16
TANDEM ..................................................................................................................................................... 1-18
VEGETABLE MARKET APP ....................................................................................................................... 5-8
P
POWER CABLES ............................................................................................................................................ 2-4
S
SUPPORTS ..................................................................................................................................................... 1-6
T
TIE RODS ........................................................................................................................................................ 1-12
TRACTION MOTOR ........................................................................................................................................ 1-10
W
WIRE HARNESS ............................................................................................................................................. 2-6
E842 ©2009 Yale Europe Materials Handling Limited i

GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
ii ©2009 Yale Europe Materials Handling Limited E842

GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
E842 ©2009 Yale Europe Materials Handling Limited iii

GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.
1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.
2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N A810N2639
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N A810N2640 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N A810N1553 ↔ S/N A810N3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.
5. Use the Numerical Index (Page 6-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a page number in the DESCRIPTION
column (FPage 3-4) Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Yale lift trucks.
iv ©2009 Yale Europe Materials Handling Limited E842

GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBERS
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
E842 ©2009 Yale Europe Materials Handling Limited v

GENERAL INFORMATION
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION YALE PART NUMBER
Operating Manual.................................................................................................................... 524301797
Service Manual (Complete)..................................................................................................... 524301820
Parts Manual........................................................................................................................... 524301819
vi ©2009 Yale Europe Materials Handling Limited E842

SECTION 1
1 FRAME/DRIVE UNIT
CONTENTS
SECTION 1
FRAME/DRIVE UNIT
DESCRIPTION PAGE
CASTER WHEELS .......................................................................................................................................... 1-14

COVERS ......................................................................................................................................................... 1-2
DRIVE UNIT .................................................................................................................................................... 1-8
LABELS AND DECALS ................................................................................................................................... 1-4
LOAD WHEELS ............................................................................................................................................... 1-16
TANDEM ..................................................................................................................................................... 1-18
SUPPORTS ..................................................................................................................................................... 1-6
TIE RODS ........................................................................................................................................................ 1-12
TRACTION MOTOR ........................................................................................................................................ 1-10
E842 ©2009 Yale Europe Materials Handling Limited 1-1

FRAME/DRIVE UNIT
COVERS (FIGURE 1-1)
1-2 ©2009 Yale Europe Materials Handling Limited E842

FRAME/DRIVE UNIT
COVERS
ITEM PART NO. DESCRIPTION QTY
1 580021944 Cover .................................................................................................................. 1
1 580041285 Cover Steel version ............................................................................................ 1
2 272337900 Hinge .................................................................................................................. 2
3 580013990 Capscrew ............................................................................................................ 16
4 524160020 Cover .................................................................................................................. 1
5 900014292 Capscrew ............................................................................................................ 4
6 580033475 Cover .................................................................................................................. 1
7 900014291 Capscrew ............................................................................................................ 4
8 524167780 Bumper ............................................................................................................... 1
9 580057830 Nut ...................................................................................................................... 4
10 580015667 Locknut ............................................................................................................... 2
11 272338200 Plate .................................................................................................................... 2

FRAME/DRIVE UNIT
LABELS AND DECALS (FIGURE 1-2)

FRAME/DRIVE UNIT
LABELS AND DECALS

1 580012968 Label (LH Switch Functions) ............................................................................... 1
2 524139322 Label (Yale) ........................................................................................................ 1
3 580012967 Label (RH Switch Functions) .............................................................................. 1
4 524330806 Panel ................................................................................................................... 1
5 272213200 Label ................................................................................................................... 1
6 580014880 Label (Snowflake) ............................................................................................... 1
7 272213600 Label ................................................................................................................... 1
8 524216189 Label (Warranty) English .................................................................................... 1
8 524216191 Label Brazilian .................................................................................................... 1
8 524216192 Label Czech ........................................................................................................ 1
8 524216193 Label Danish ....................................................................................................... 1
8 524216194 Label Dutch ......................................................................................................... 1
8 524216195 Label Estonian .................................................................................................... 1
8 524216196 Label Finnish ...................................................................................................... 1
8 524216197 Label (Warranty) French ..................................................................................... 1
8 524216198 Label (Warranty) German ................................................................................... 1
8 524216199 Label Greek ........................................................................................................ 1
8 524216200 Label Hungarian ................................................................................................. 1
8 524216201 Label Icelandic .................................................................................................... 1
8 524216202 Label (Warranty) Italian ...................................................................................... 1
8 524216203 Label Latvian ...................................................................................................... 1
8 524216204 Label Lithuanian ................................................................................................. 1
8 524216205 Label Norwegian ................................................................................................. 1
8 524216206 Label Polish ........................................................................................................ 1
8 524216207 Label Portuguese ................................................................................................ 1
8 524216208 Label Romanian .................................................................................................. 1
8 524216209 Label Russian ..................................................................................................... 1
8 524216210 Label Slovakian .................................................................................................. 1
8 524216190 Label Slovenian .................................................................................................. 1
8 524216211 Label (Warranty) Spanish ................................................................................... 1
8 524216212 Label Swedish .................................................................................................... 1
8 524216526 Label Turkish ...................................................................................................... 1
8 524216766 Label Croatian .................................................................................................... 1
8 524259713 Label Bulgarian ................................................................................................... 1
9 272213500 Label (Lifting Hook) ............................................................................................. 1
10 580064842 Safety Label ........................................................................................................ 2
11 272219100 Label ................................................................................................................... 1

FRAME/DRIVE UNIT
SUPPORTS (FIGURE 1-3)

FRAME/DRIVE UNIT
SUPPORTS
1 524213454 Dust Cap ............................................................................................................. 1
1 524213453 Dust Cap ............................................................................................................. 1
2 580093664 Magnetic Brake ................................................................................................... 1
2 580081696 Brake Assy .......................................................................................................... 1
3 580088528 Band ................................................................................................................... 1
3 524148447 Band ................................................................................................................... 1
4 580090776 Electric Motor ...................................................................................................... 1
5 932201907 Capscrew ............................................................................................................ 3
6 580038263 Lockwasher ......................................................................................................... 3
7 580015667 Locknut ............................................................................................................... 2
8 449015135 Nut ...................................................................................................................... 2
9 449021003 Washer ............................................................................................................... 2
10 449021006 Washer ............................................................................................................... 2
11 580036487 Support ............................................................................................................... 2
12 580094673 Clamp ................................................................................................................. 1
13 580008824 Capscrew ............................................................................................................ 2
14 580023068 Capscrew ............................................................................................................ 10
15 580035350 Caster ................................................................................................................. 2
15 580052182 Caster ................................................................................................................. 2
16 580032872 Master Drive Unit ................................................................................................ 1
17 932200902 Capscrew ............................................................................................................ 1
18 580034648 Support ............................................................................................................... 1
19 580041025 Ring .................................................................................................................... 1
20 582002913 Support Plate ...................................................................................................... 1

FRAME/DRIVE UNIT
DRIVE UNIT (FIGURE 1-4)

FRAME/DRIVE UNIT
DRIVE UNIT
1 449021001 Washer ............................................................................................................... 1
2 449015014 Nut ...................................................................................................................... 1
3 449015098 Nut ...................................................................................................................... 8
4 580038266 Stud .................................................................................................................... 8
5 272386700 Nut .................................................................................................................. 1
6 580041302 Gear ............................................................................................................... 1
7 272019300 Bearing ........................................................................................................... 2
8 272040800 Spacer ............................................................................................................ 1
9 272006900 Shim ............................................................................................................... 1
10 502659901 Metric Pin ....................................................................................................... 2
11 273129300 Key ................................................................................................................. 2
12 580014457 Kit-Gear .......................................................................................................... 1
13 580041309 Transmission Housing .................................................................................... 1
14 580014447 Drain Plug ....................................................................................................... 2
15 580032872 Master Drive Unit ................................................................................................ 1
16 580014440 Shim ............................................................................................................... 1
17 580014439 Shim ............................................................................................................... 1
18 580014441 Bearing ........................................................................................................... 2
19 580038001 Snap Ring ....................................................................................................... 1
20 580038005 Snap Ring ....................................................................................................... 1
21 580014438 Seal ................................................................................................................ 1
22 580022041 Drive Wheel Rubber 72Sh .................................................................................. 1
22 580013479 Drive Wheel Poly 95Sh ....................................................................................... 1
22 580013477 Drive Wheel No Marking 72Sh ........................................................................... 1
22 580013478 Drive Wheel Cold Storage 72Sh ......................................................................... 1
22 580038927 Drive Wheel Antistatic vulkollan .......................................................................... 1
23 449001058 Capscrew ............................................................................................................ 5
24 580038285 Lockwasher ......................................................................................................... 5
25 580032937 Steering Tiller ................................................................................................. 1
26 900005220 Capscrew ....................................................................................................... 6
27 580037979 Thrust Washer ................................................................................................ 1
28 580038006 Snap Ring ....................................................................................................... 1
29 580041303 Gear .................................................................................................................... 1
30 580038267 O-Ring ................................................................................................................ 1
31 449021001 Washer ............................................................................................................... 1

FRAME/DRIVE UNIT
TRACTION MOTOR (FIGURE 1-5)

FRAME/DRIVE UNIT
TRACTION MOTOR
1 580096970 Capscrew ....................................................................................................... 3
2 051519700 Snap Ring ....................................................................................................... 1
3 015918400 Snap Ring ....................................................................................................... 1
4 022061000 Ball Bearing .................................................................................................... 1
5 062157200 Snap Ring ....................................................................................................... 1
6 580097056 Sensor ............................................................................................................ 1
7 449029013 Ring ................................................................................................................ 1
8 580097062 Stator .............................................................................................................. 1
9 272479200 Hitch ............................................................................................................... 2
10 580097059 Contact ........................................................................................................... 2
11 278131200 Terminal (2 Way) ............................................................................................ 1
12 580097049 Shield ............................................................................................................. 1
13 580097054 Seal ................................................................................................................ 1
14 504152200 Snap Ring ....................................................................................................... 1
15 580097055 Thrust Washer ................................................................................................ 1
16 024522300 Ball Bearing .................................................................................................... 1
17 580096952 Key ................................................................................................................. 1
18 580097063 Rotor ............................................................................................................... 1
19 273128900 Key ................................................................................................................. 1
20 580097060 Wire ................................................................................................................ 3
21 580097061 Lug ................................................................................................................. 3
22 580097058 Grommet ........................................................................................................ 1
23 580097053 Shield ............................................................................................................. 1
24 580097057 Sensor ............................................................................................................ 1
25 932200902 Capscrew ....................................................................................................... 1
26 580090776 Electric Motor ...................................................................................................... 1

FRAME/DRIVE UNIT
TIE RODS (FIGURE 1-6)

FRAME/DRIVE UNIT
TIE RODS
1 580063754 Axle ..................................................................................................................... 2
2 272008800 Grease Fitting ..................................................................................................... 2
3 449034030 Roll Pin ............................................................................................................... 7
4 580033762 Pin ....................................................................................................................... 2
5 580077733 Clip ...................................................................................................................... 2
6 580064033 Distributor ........................................................................................................... 4
7 580073656 Clip ...................................................................................................................... 2
8 580084449 Cotter Pin ............................................................................................................ 2
9 580034176 Pin ....................................................................................................................... 2
10 580063912 Pin ....................................................................................................................... 2
11 g 580034138 Lever ................................................................................................................... 1
11 h 580034139 Lever ................................................................................................................... 1
11 i 580034140 Lever ................................................................................................................... 1
12 g 582000351 Pin ....................................................................................................................... 1
12 h 582000352 Pin ....................................................................................................................... 1
12 i 582000353 Pin ....................................................................................................................... 1
13 de 582000341 Rod ..................................................................................................................... 2
13 ae 582000344 Rod ..................................................................................................................... 2
13 be 582000345 Rod ..................................................................................................................... 2
13 ce 582000346 Rod ..................................................................................................................... 2
13 df 582000347 Rod ..................................................................................................................... 2
13 af 582000348 Rod ..................................................................................................................... 2
13 bf 582000349 Rod ..................................................................................................................... 2
13 cf 582000350 Rod ..................................................................................................................... 2
14 580063980 Spacer ................................................................................................................ 4
15 272074600 Bushing ............................................................................................................... 2
16 580034136 Bushing ............................................................................................................... 4
17 272095400 Bushing ............................................................................................................... 2
18 273032800 Bushing ............................................................................................................... 4
FOOTNOTES:
a L=1180mm f only for 2,2T or 2,0T with 300Ah battery
b L=1400mm g W=520mm
c L=1600mm h W=560mm
d L=980mm i W=650mm
e only for 1,8T or 2,0T with 200Ah battery

FRAME/DRIVE UNIT
CASTER WHEELS (FIGURE 1-7)

FRAME/DRIVE UNIT
CASTER WHEELS
1 580035350 Caster ................................................................................................................. 2
2 580037727 Support ........................................................................................................... 1
3 524148571 Capscrew ....................................................................................................... 1
4 580037728 Support ........................................................................................................... 1
5 580037734 Capscrew ....................................................................................................... 1
6 580037730 Bushing .......................................................................................................... 2
7 015120100 Ball Bearing .................................................................................................... 2
8 580037729 Spacer ............................................................................................................ 1
9 580037499 Caster Wheel .................................................................................................. 1
10 524148554 Locknut ........................................................................................................... 2
11 580037500 Spring ............................................................................................................. 1
12 580023068 Capscrew ....................................................................................................... 12

FRAME/DRIVE UNIT
LOAD WHEELS (FIGURE 1-8)

FRAME/DRIVE UNIT
LOAD WHEELS
1 273011400 Bushing ............................................................................................................... 4
2 580059454 Lever ................................................................................................................... 2
3 580064749 Bushing .......................................................................................................... 2
4 950433907 Bearing Ball .................................................................................................... 2
5 580059474 Load Wheel .................................................................................................... 1
6 580064754 Spacer ............................................................................................................ 1
7 580064668 Load Wheel ......................................................................................................... 2
8 580064669 Capscrew ............................................................................................................ 2

FRAME/DRIVE UNIT

TANDEM

FRAME/DRIVE UNIT
LOAD WHEELS
TANDEM

1 273011400 Bushing ............................................................................................................... 4
2 580053822 Lever ................................................................................................................... 2
3 580064740 Washer ............................................................................................................... 4
4 580059462 Roller .................................................................................................................. 4
5 272046300 Bushing ............................................................................................................... 4
6 580059464 Capscrew ............................................................................................................ 4
7 580059476 Load Wheel ......................................................................................................... 4
8 580064749 Bushing .......................................................................................................... 2
9 950433907 Bearing Ball .................................................................................................... 2
10 580059473 Roller .............................................................................................................. 1
11 580059475 Spacer ............................................................................................................ 1

FRAME/DRIVE UNIT
NOTES

SECTION 2
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ELECTRONIC SYSTEM .................................................................................................................................. 2-2

POWER CABLES ............................................................................................................................................ 2-4
WIRE HARNESS ............................................................................................................................................. 2-6

ELECTRICAL SYSTEM
ELECTRONIC SYSTEM (FIGURE 2-1)

ELECTRICAL SYSTEM
ELECTRONIC SYSTEM
1 932200907 Capscrew ............................................................................................................ 2
2 449021003 Washer ............................................................................................................... 10
2 449021003 Washer with battery charger on board ................................................................ 13
3 580035643 Power Cable ....................................................................................................... 1
4 580035639 Battery Connector ............................................................................................... 1
5 504058760 Solenoid .............................................................................................................. 1
6 272378800 Plug ..................................................................................................................... 2
7 940004903 Washer ............................................................................................................... 4
7 940004903 Washer with battery charger on board ................................................................ 8
8 580035673 Capscrew ............................................................................................................ 2
9 449015014 Nut ...................................................................................................................... 4
10 449021001 Washer ............................................................................................................... 6
11 580096589 Fuse .................................................................................................................... 1
12 580060500 Isolator ................................................................................................................ 1
13 580009061 Screw .................................................................................................................. 2
14 580060506 Isolator ................................................................................................................ 1
15 580006764 Capscrew with battery charger on board ............................................................ 2
16 580014683 Holder with battery charger on board ................................................................. 1
17 518798654 Screw .................................................................................................................. 2
18 580003615 Nut with battery charger on board ...................................................................... 2
19 580013300 Battery Charger optional ..................................................................................... 1
20 449015135 Nut ...................................................................................................................... 5
20 449015135 Nut with battery charger on board ...................................................................... 8
21 580094481 Clip ...................................................................................................................... 1
22 449021002 Washer ............................................................................................................... 5
23 580094386 Capscrew ............................................................................................................ 2
24 580017101 Washer ............................................................................................................... 5
25 932200901 Capscrew ............................................................................................................ 1
26 272347600 Plate .................................................................................................................... 2
27 580094480 Clip ...................................................................................................................... 1
28 501738901 Capscrew ............................................................................................................ 1
29 580091742 Controller ............................................................................................................ 1
30 580063867 Support ............................................................................................................... 1
31 449015021 Nut ...................................................................................................................... 2
32 580091804 Relay ................................................................................................................... 1
33 449015112 Locknut ............................................................................................................... 1
34 505966547 Capscrew ............................................................................................................ 1
35 524330806 Panel ................................................................................................................... 1
36 580091806 Horn .................................................................................................................... 1
37 580094402 Capscrew ............................................................................................................ 5
38 580094362 Key ...................................................................................................................... 1
39 273004100 Bdi And Hourmeter ............................................................................................. 1
39 580096845 Display optional .................................................................................................. 1
40 580093734 Clip ...................................................................................................................... 4
41 449015002 Nut ...................................................................................................................... 2
42 580024707 Capscrew ............................................................................................................ 2
43 580094533 Instrument Panel ................................................................................................. 1
44 580019665 Emergency Disconnect Switch ........................................................................... 1
45 582002975 Support ............................................................................................................... 1

ELECTRICAL SYSTEM
POWER CABLES (FIGURE 2-2)

ELECTRICAL SYSTEM
POWER CABLES
1 580035639 Battery Connector ............................................................................................... 1
2 580035638 Battery Connector Housing ................................................................................. 1
3 580035356 Power Cable ....................................................................................................... 1
4 580035355 Power Cable ....................................................................................................... 1
5 580094725 Battery Connector And Cable ............................................................................. 1
6 580035642 Battery Connector Housing ................................................................................. 1
7 580094727 Battery Cable ...................................................................................................... 1
8 580094726 Battery Cable ...................................................................................................... 1
10 580094486 Power Cable ....................................................................................................... 1
11 580096589 Fuse .................................................................................................................... 1
12 580094493 Power Cable ....................................................................................................... 1
13 580093317 Power Cable ....................................................................................................... 1
14 580094488 Power Cable ....................................................................................................... 1
15 580094492 Power Cable ....................................................................................................... 1
16 504058760 Solenoid .............................................................................................................. 1
17 580013300 Battery Charger .................................................................................................. 1

ELECTRICAL SYSTEM
WIRE HARNESS (FIGURE 2-3)

ELECTRICAL SYSTEM
WIRE HARNESS
1 580091742 Controller ............................................................................................................ 1
2 580094261 Wire Harness ...................................................................................................... 1
4 505972555 Fuse (10 Amp) .................................................................................................... 2
5 580094362 Key ...................................................................................................................... 1
6 273004100 Bdi And Hourmeter ............................................................................................. 1
7 580091806 Horn .................................................................................................................... 1
8 580091804 Relay ................................................................................................................... 1
9 504058760 Solenoid .............................................................................................................. 1
10 580013300 Battery Charger .................................................................................................. 1
11 580049918 Wire Harness (LED Battery Discharge Indicator) ............................................... 1
12 580014683 Holder ................................................................................................................. 1
13 580096592 Wire Harness ...................................................................................................... 1
14 580094730 Wire Harness ...................................................................................................... 1
15 580033439 Horn .................................................................................................................... 1
16 582001198 Sensor ................................................................................................................ 1
17 580094484 Wire Harness ...................................................................................................... 1
18 580096845 Display ................................................................................................................ 1
19 580096849 Wire Harness ...................................................................................................... 1

ELECTRICAL SYSTEM
NOTES

SECTION 3
3 STEER HANDLE/BRAKE SYSTEM

CONTENTS
SECTION 3
STEER HANDLE/BRAKE SYSTEM
DESCRIPTION PAGE
DRAWBAR CONTROL BOX ........................................................................................................................... 3-2

FOR 1,8T ..................................................................................................................................................... 3-4
FOR 2,0T AND 2,2T .................................................................................................................................... 3-6

DRAWBAR CONTROL BOX (FIGURE 3-1)

DRAWBAR CONTROL BOX

1 524232715 Steering .............................................................................................................. 1
2 580011989 Tiller Head (Lower) ............................................................................................. 1
3 932200907 Capscrew ............................................................................................................ 3
4 524184770 Tiller .................................................................................................................... 1
5 580040811 Plate .................................................................................................................... 1
6 272076200 Plug ..................................................................................................................... 1
7 272106000 Screw .................................................................................................................. 1
8 580035765 Shock Absorber .................................................................................................. 1
9 504229298 Nut ...................................................................................................................... 1
10 449001265 Capscrew ............................................................................................................ 1
11 524330472 Tiller Head .......................................................................................................... 1
12 272015100 Bushing ............................................................................................................... 2
13 580035055 Wire Harness ...................................................................................................... 1
14 449013001 Setscrew ............................................................................................................. 1
15 449034001 Roll Pin ............................................................................................................... 1
16 580033476 Pin ....................................................................................................................... 1
17 580026296 Capscrew ....................................................................................................... 2
18 524236627 Switch (RH) .................................................................................................... 1
19 580012962 Bushing .......................................................................................................... 2
20 580012970 Spring gray color ............................................................................................ 1
21 524139006 Tiller (Upper) .................................................................................................. 1
22 580026824 Microswitch ................................................................................................ 4
23 524139319 Switch Assembly ............................................................................................ 4
24 580012969 Spring ............................................................................................................. 1
25 524139009 Cover (Horn) ................................................................................................... 1
26 524236628 Switch (LH) ..................................................................................................... 1
27 580038175 Spring ............................................................................................................. 1
28 580011991 Cover (Belly Switch) ....................................................................................... 1
29 580027677 Capscrew ............................................................................................................ 1
30 580094457 Control Card ................................................................................................... 1
31 580013106 Camshaft ........................................................................................................ 1
32 940004902 Washer ........................................................................................................... 2
33 449001013 Capscrew ............................................................................................................ 2
34 449022016 Lockwasher ......................................................................................................... 2
35 449021001 Washer ............................................................................................................... 2
36 524330465 Tiller Head .......................................................................................................... 1
37 580060389 Spring copper color ........................................................................................ 1
38 580055434 Cover .......................................................................................................... 4
39 524149804 Button ......................................................................................................... 4

ELECTROMAGNETIC BRAKE (FIGURE 3-2)

FOR 1,8T

FOR 1,8T

1 580094788 Capscrew ....................................................................................................... 3
2 580035382 Coil ................................................................................................................. 1
3 580035384 Coil ................................................................................................................. 1
4 272037300 Disk ................................................................................................................ 1
5 580088527 Flange ............................................................................................................ 1
6 580093664 Magnetic Brake ................................................................................................... 1

ELECTROMAGNETIC BRAKE (FIGURE 3-3)

FOR 2,0T AND 2,2T

FOR 2,0T AND 2,2T

1 580081696 Brake Assy .......................................................................................................... 1
2 580011872 Capscrew ....................................................................................................... 3
3 580081695 Coil ................................................................................................................. 1
4 580035385 Coil (Hub) ....................................................................................................... 1
5 272034900 Disk ................................................................................................................ 1
6 580077043 Disk ................................................................................................................ 1
7 524148447 Band ................................................................................................................... 1
8 524213453 Dust Cap ............................................................................................................. 1

NOTES

SECTION 4
4 HYDRAULIC SYSTEM
CONTENTS
SECTION 4
HYDRAULIC SYSTEM
DESCRIPTION PAGE
DISTRIBUTOR
FOR 1,8T ..................................................................................................................................................... 4-2
FOR 2,0T AND 2,2T .................................................................................................................................... 4-4
HYDRAULIC SYSTEM .................................................................................................................................... 4-6

HYDRAULIC SYSTEM
DISTRIBUTOR (FIGURE 4-1)

FOR 1,8T

HYDRAULIC SYSTEM
DISTRIBUTOR
FOR 1,8T

1 580096584 Kit-Motor ......................................................................................................... 1
2 580096585 Pump Motor .................................................................................................... 1
3 580037519 Kit-Brush ......................................................................................................... 1
4 580082271 Bearing ........................................................................................................... 1
5 580096586 Flange ............................................................................................................ 1
6 580037917 Coupling ......................................................................................................... 1
7 580096579 Kit-Adapter ..................................................................................................... 1
8 580096583 Kit-Relief Valve ............................................................................................... 1
9 580096580 O-Ring ............................................................................................................ 1
10 580096582 Kit-Pump ......................................................................................................... 1
11 580084848 Kit-Service ...................................................................................................... 1
12 518818830 Strainer ........................................................................................................... 1
13 272375400 Plug ................................................................................................................ 1
14 580037752 Tube Assy ...................................................................................................... 1
15 580084847 Elbow .............................................................................................................. 1
16 272376000 Tank ............................................................................................................... 1
17 580037750 Reservoir ........................................................................................................ 1
18 277315200 Union .............................................................................................................. 1
19 580084844 Flow Valve ...................................................................................................... 1
20 580096581 Kit-Valve ......................................................................................................... 1
21 580096231 Hydraulic Power Unit .......................................................................................... 1
22 582001963 Damper ........................................................................................................... 2
23 582002587 Rubber Mount ..................................................................................................... 1

HYDRAULIC SYSTEM
DISTRIBUTOR (FIGURE 4-2)

FOR 2,0T AND 2,2T

HYDRAULIC SYSTEM
DISTRIBUTOR
FOR 2,0T AND 2,2T

1 580096588 Kit-Motor ......................................................................................................... 1
2 580096585 Pump Motor .................................................................................................... 1
3 580037519 Kit-Brush ......................................................................................................... 1
4 580082271 Bearing ........................................................................................................... 1
5 580037917 Coupling ......................................................................................................... 1
6 580096579 Kit-Adapter ..................................................................................................... 1
7 580096583 Kit-Relief Valve ............................................................................................... 1
8 580096580 O-Ring ............................................................................................................ 1
9 580096582 Kit-Pump ......................................................................................................... 1
10 580084848 Kit-Service ...................................................................................................... 1
11 518818830 Strainer ........................................................................................................... 1
12 580084847 Elbow .............................................................................................................. 1
13 580037752 Tube Assy ...................................................................................................... 1
14 272375400 Plug ................................................................................................................ 1
15 272376000 Tank ............................................................................................................... 1
16 580037750 Reservoir ........................................................................................................ 1
17 277315200 Union .............................................................................................................. 1
18 580084844 Flow Valve ...................................................................................................... 1
19 580096581 Kit-Valve ......................................................................................................... 1
20 580096232 Hydraulic Power Unit .......................................................................................... 1
21 582001963 Damper ............................................................................................................... 2
22 582002587 Rubber Mount ..................................................................................................... 1

HYDRAULIC SYSTEM
HYDRAULIC SYSTEM (FIGURE 4-3)

1 580035297 Hydraulic Hose Asm ........................................................................................... 1
2 277363800 Fitting .................................................................................................................. 1
3 580032877 Cylinder Assy ...................................................................................................... 1
4 580036068 Kit-Seal ............................................................................................................... 1
5 580008442 Capscrew ............................................................................................................ 2
6 580096231 Hydraulic Power Unit For 1,8T or 2,0T battery 200Ah ........................................ 1
6 580096232 Hydraulic Power Unit For 2,2T or 2,0T battery 300Ah ........................................ 1
7 580053419 Capscrew ............................................................................................................ 1
8 449015036 Locknut ............................................................................................................... 2
9 931014918 Capscrew ............................................................................................................ 1
10 272469000 Washer ............................................................................................................... 4

SECTION 5
5 OPTIONS
CONTENTS
SECTION 5
OPTIONS
DESCRIPTION PAGE
ADJUSTABLE TIE RODS ............................................................................................................................... 5-10

CASTER WHEELS
SWIVEL ....................................................................................................................................................... 5-6
LATERAL FRAME PROTECTION .................................................................................................................. 5-4
LOAD BACKREST .......................................................................................................................................... 5-2
LOAD WHEELS
VEGETABLE MARKET APP ....................................................................................................................... 5-8

OPTIONS
LOAD BACKREST (FIGURE 5-1)

OPTIONS
LOAD BACKREST
1 272388600 Backrest h=1520mm ........................................................................................... 1
1 272393800 Load Backrest h=1760mm .................................................................................. 1
2 505974575 Capscrew ............................................................................................................ 6
3 449015098 Nut ...................................................................................................................... 6
4 449021001 Washer ............................................................................................................... 6

OPTIONS
LATERAL FRAME PROTECTION (FIGURE 5-2)

OPTIONS
LATERAL FRAME PROTECTION

1 a 580041287 Plate .................................................................................................................... 2
1 b 580041288 Plate .................................................................................................................... 2
2 506395587 Capscrew ............................................................................................................ 4
FOOTNOTES:
a Only with 200Ah battery b Only with 300Ah battery

OPTIONS
CASTER WHEELS (FIGURE 5-3)

SWIVEL

OPTIONS
CASTER WHEELS
SWIVEL

1 580052182 Caster ................................................................................................................. 2
2 580052183 Support ........................................................................................................... 1
3 580052209 Pin .................................................................................................................. 1
4 580052186 Shock Absorber .............................................................................................. 2
5 273086700 Snap Ring ....................................................................................................... 4
6 524148571 Capscrew ....................................................................................................... 1
7 580052184 Support ........................................................................................................... 1
8 580037734 Capscrew ....................................................................................................... 1
9 580051995 Screw ............................................................................................................. 1
10 580037730 Bushing .......................................................................................................... 2
11 580037736 Caster Wheel .................................................................................................. 1
12 015120100 Ball Bearing ................................................................................................ 2
13 580037499 Caster Wheel ............................................................................................. 1
14 580037729 Spacer ........................................................................................................ 1
15 524148554 Locknut ........................................................................................................... 1
16 272468900 Washer ........................................................................................................... 1
17 580052185 Spring ............................................................................................................. 1

OPTIONS

VEGETABLE MARKET APP

OPTIONS
LOAD WHEELS
VEGETABLE MARKET APP

1 273011400 Bushing ............................................................................................................... 4
2 580059454 Lever ................................................................................................................... 2
3 580062921 Retainer .......................................................................................................... 2
4 580064749 Bushing .......................................................................................................... 2
5 950433907 Bearing Ball .................................................................................................... 2
6 580059473 Roller .............................................................................................................. 1
7 580059475 Spacer ............................................................................................................ 1
8 580059476 Load Wheel ......................................................................................................... 2
9 580064669 Capscrew ............................................................................................................ 2

OPTIONS
ADJUSTABLE TIE RODS (FIGURE 5-5)

OPTIONS
ADJUSTABLE TIE RODS

1 272074600 Bushing ............................................................................................................... 2
2 580084449 Cotter Pin ............................................................................................................ 9
3 272008800 Grease Fitting ..................................................................................................... 6
4 580033762 Pin ....................................................................................................................... 2
5 272095400 Bushing ............................................................................................................... 2
6 g 580034138 Lever ................................................................................................................... 1
6 h 580034139 Lever ................................................................................................................... 1
6 i 580034140 Lever ................................................................................................................... 1
7 580034136 Bushing ............................................................................................................... 4
8 272030600 Pin ....................................................................................................................... 2
9 af 582000033 Rod Assy ............................................................................................................ 2
9 ad 582000035 Rod Assy ............................................................................................................ 2
9 ae 582000036 Rod Assy ............................................................................................................ 2
9 ac 582000034 Rod Assy ............................................................................................................ 2
9 bc 582000037 Rod Assy ............................................................................................................ 2
9 bd 582000038 Rod Assy ............................................................................................................ 2
9 be 580083576 Rod Assy ............................................................................................................ 1
10 272064600 Nut ...................................................................................................................... 2
11 580015576 Pin ....................................................................................................................... 2
12 580083622 Plate .................................................................................................................... 2
13 580063912 Pin ....................................................................................................................... 2
14 273032800 Bushing ............................................................................................................... 4
15 580063754 Axle ..................................................................................................................... 2
16 g 582000351 Pin ....................................................................................................................... 1
16 h 582000352 Pin ....................................................................................................................... 1
16 i 582000353 Pin ....................................................................................................................... 1
FOOTNOTES:
a For Battery 210Ah f L=980mm
b For Battery 315Ah g W=520mm
c L=1180mm h W=560mm
d L=1400mm i W=650mm
e L=1600mm

OPTIONS
NOTES

SECTION 6
6 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 6
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
015120100 1-15 7 273086700 5-7 5 4-5 11 524330472 3-3 11

5-7 12 273128900 1-11 19 524139006 3-3 21 524330806 1-5 4
015918400 1-11 3 273129300 1-9 11 524139009 3-3 25 2-3 35
022061000 1-11 4 277315200 4-3 18 524139319 3-3 23 580003615 2-3 18
024522300 1-11 16 4-5 17 524139322 1-5 2 580006764 2-3 15
051519700 1-11 2 277363800 4-6 2 524148447 1-7 3 580008442 4-6 5
062157200 1-11 5 278131200 1-11 11 3-7 7 580008824 1-7 13
272006900 1-9 9 449001013 3-3 33 524148554 1-15 10 580009061 2-3 13
272008800 1-13 2 449001058 1-9 23 5-7 15 580011872 3-7 2
5-11 3 449001265 3-3 10 524148571 1-15 3 580011989 3-3 2
272015100 3-3 12 449013001 3-3 14 5-7 6 580011991 3-3 28
272019300 1-9 7 449015002 2-3 41 524149804 3-3 39 580012962 3-3 19
272030600 5-11 8 449015014 1-9 2 524160020 1-3 4 580012967 1-5 3
272034900 3-7 5 2-3 9 524167780 1-3 8 580012968 1-5 1
272037300 3-5 4 449015021 2-3 31 524184770 3-3 4 580012969 3-3 24
272040800 1-9 8 449015036 4-6 8 524213453 1-7 1 580012970 3-3 20
272046300 1-19 5 449015098 1-9 3 3-7 8 580013106 3-3 31
272064600 5-11 10 5-3 3 524213454 1-7 1 580013300 2-3 19
272074600 1-13 15 449015112 2-3 33 524216189 1-5 8 2-5 17
5-11 1 449015135 1-7 8 524216190 1-5 8 2-7 10
272076200 3-3 6 2-3 20 524216191 1-5 8 580013477 1-9 22
272095400 1-13 17 2-3 20 524216192 1-5 8 580013478 1-9 22
5-11 5 449021001 1-9 1 524216193 1-5 8 580013479 1-9 22
272106000 3-3 7 1-9 31 524216194 1-5 8 580013990 1-3 3
272213200 1-5 5 2-3 10 524216195 1-5 8 580014438 1-9 21
272213500 1-5 9 3-3 35 524216196 1-5 8 580014439 1-9 17
272213600 1-5 7 5-3 4 524216197 1-5 8 580014440 1-9 16
272219100 1-5 11 449021002 2-3 22 524216198 1-5 8 580014441 1-9 18
272337900 1-3 2 449021003 1-7 9 524216199 1-5 8 580014447 1-9 14
272338200 1-3 11 2-3 2 524216200 1-5 8 580014457 1-9 12
272347600 2-3 26 2-3 2 524216201 1-5 8 580014683 2-3 16
272375400 4-3 13 449021006 1-7 10 524216202 1-5 8 2-7 12
4-5 14 449022016 3-3 34 524216203 1-5 8 580014880 1-5 6
272376000 4-3 16 449029013 1-11 7 524216204 1-5 8 580015576 5-11 11
4-5 15 449034001 3-3 15 524216205 1-5 8 580015667 1-3 10
272378800 2-3 6 449034030 1-13 3 524216206 1-5 8 1-7 7
272386700 1-9 5 501738901 2-3 28 524216207 1-5 8 580017101 2-3 24
272388600 5-3 1 502659901 1-9 10 524216208 1-5 8 580019665 2-3 44
272393800 5-3 1 504058760 2-3 5 524216209 1-5 8 2-5 9
272468900 5-7 16 2-5 16 524216210 1-5 8 2-7 3
272469000 4-6 10 2-7 9 524216211 1-5 8 580021944 1-3 1
272479200 1-11 9 504152200 1-11 14 524216212 1-5 8 580022041 1-9 22
273004100 2-3 39 504229298 3-3 9 524216526 1-5 8 580023068 1-7 14
2-7 6 505966547 2-3 34 524216766 1-5 8 1-15 12
273011400 1-17 1 505972555 2-7 4 524232715 3-3 1 580024707 2-3 42
1-19 1 505974575 5-3 2 524236627 3-3 18 580026296 3-3 17
5-9 1 506395587 5-5 2 524236628 3-3 26 580026824 3-3 22
273032800 1-13 18 518798654 2-3 17 524259713 1-5 8 580027677 3-3 29
5-11 14 518818830 4-3 12 524330465 3-3 36 580032872 1-7 16

NUMERICAL INDEX
NUMERICAL INDEX (continued)
1-9 15 4-5 16 580063754 1-13 1 580094386 2-3 23

580032877 4-6 3 580037752 4-3 14 5-11 15 580094402 2-3 37
580032937 1-9 25 4-5 13 580063867 2-3 30 580094457 3-3 30
580033439 2-7 15 580037917 4-3 6 580063912 1-13 10 580094480 2-3 27
580033475 1-3 6 4-5 5 5-11 13 580094481 2-3 21
580033476 3-3 16 580037979 1-9 27 580063980 1-13 14 580094484 2-7 17
580033762 1-13 4 580038001 1-9 19 580064033 1-13 6 580094486 2-5 10
5-11 4 580038005 1-9 20 580064668 1-17 7 580094488 2-5 14
580034136 1-13 16 580038006 1-9 28 580064669 1-17 8 580094492 2-5 15
5-11 7 580038175 3-3 27 5-9 9 580094493 2-5 12
580034138 1-13 11 580038263 1-7 6 580064740 1-19 3 580094533 2-3 43
5-11 6 580038266 1-9 4 580064749 1-17 3 580094673 1-7 12
580034139 1-13 11 580038267 1-9 30 1-19 8 580094725 2-5 5
5-11 6 580038285 1-9 24 5-9 4 580094726 2-5 8
580034140 1-13 11 580038927 1-9 22 580064754 1-17 6 580094727 2-5 7
5-11 6 580040811 3-3 5 580064842 1-5 10 580094730 2-7 14
580034176 1-13 9 580041025 1-7 19 580073656 1-13 7 580094788 3-5 1
580034648 1-7 18 580041285 1-3 1 580077043 3-7 6 580096231 4-3 21
580035055 3-3 13 580041287 5-5 1 580077733 1-13 5 4-6 6
580035297 4-6 1 580041288 5-5 1 580081695 3-7 3 580096232 4-5 20
580035350 1-7 15 580041302 1-9 6 580081696 1-7 2 4-6 6
1-15 1 580041303 1-9 29 3-7 1 580096579 4-3 7
580035355 2-5 4 580041309 1-9 13 580082271 4-3 4 4-5 6
580035356 2-5 3 580049918 2-7 11 4-5 4 580096580 4-3 9
580035382 3-5 2 580051995 5-7 9 580083576 5-11 9 4-5 8
580035384 3-5 3 580052182 1-7 15 580083622 5-11 12 580096581 4-3 20
580035385 3-7 4 5-7 1 580084449 1-13 8 4-5 19
580035638 2-5 2 580052183 5-7 2 5-11 2 580096582 4-3 10
580035639 2-3 4 580052184 5-7 7 580084844 4-3 19 4-5 9
2-5 1 580052185 5-7 17 4-5 18 580096583 4-3 8
580035642 2-5 6 580052186 5-7 4 580084847 4-3 15 4-5 7
580035643 2-3 3 580052209 5-7 3 4-5 12 580096584 4-3 1
580035673 2-3 8 580053419 4-6 7 580084848 4-3 11 580096585 4-3 2
580035765 3-3 8 580053822 1-19 2 4-5 10 4-5 2
580036068 4-6 4 580055434 3-3 38 580088527 3-5 5 580096586 4-3 5
580036487 1-7 11 580057830 1-3 9 580088528 1-7 3 580096588 4-5 1
580037499 1-15 9 580059454 1-17 2 580090776 1-7 4 580096589 2-3 11
5-7 13 5-9 2 1-11 26 2-5 11
580037500 1-15 11 580059462 1-19 4 580091742 2-3 29 580096592 2-7 13
580037519 4-3 3 580059464 1-19 6 2-7 1 580096845 2-3 39
4-5 3 580059473 1-19 10 580091804 2-3 32 2-7 18
580037727 1-15 2 5-9 6 2-7 8 580096849 2-7 19
580037728 1-15 4 580059474 1-17 5 580091806 2-3 36 580096952 1-11 17
580037729 1-15 8 580059475 1-19 11 2-7 7 580096970 1-11 1
5-7 14 5-9 7 580093317 2-5 13 580097049 1-11 12
580037730 1-15 6 580059476 1-19 7 580093664 1-7 2 580097053 1-11 23
5-7 10 5-9 8 3-5 6 580097054 1-11 13
580037734 1-15 5 580060389 3-3 37 580093734 2-3 40 580097055 1-11 15
5-7 8 580060500 2-3 12 580094261 2-7 2 580097056 1-11 6
580037736 5-7 11 580060506 2-3 14 580094362 2-3 38 580097057 1-11 24
580037750 4-3 17 580062921 5-9 3 2-7 5 580097058 1-11 22

NUMERICAL INDEX
580097059 1-11 10 582000344 1-13 13 5-11 16 932200901 2-3 25

580097060 1-11 20 582000345 1-13 13 582001198 2-7 16 932200902 1-7 17
580097061 1-11 21 582000346 1-13 13 582001963 4-3 22 1-11 25
580097062 1-11 8 582000347 1-13 13 4-5 21 932200907 2-3 1
580097063 1-11 18 582000348 1-13 13 582002587 4-3 23 3-3 3
582000033 5-11 9 582000349 1-13 13 4-5 22 932201907 1-7 5
582000034 5-11 9 582000350 1-13 13 582002913 1-7 20 940004902 3-3 32
582000035 5-11 9 582000351 1-13 12 582002975 2-3 45 940004903 2-3 7
582000036 5-11 9 5-11 16 900005220 1-9 26 2-3 7
582000037 5-11 9 582000352 1-13 12 900014291 1-3 7 950433907 1-17 4
582000038 5-11 9 5-11 16 900014292 1-3 5 1-19 9
582000341 1-13 13 582000353 1-13 12 931014918 4-6 9 5-9 5

NUMERICAL INDEX
NOTES

SECTION 7
7 USER SUPPORT INFORMATION

CONTENTS
SECTION 7
USER SUPPORT INFORMATION
DESCRIPTION PAGE
SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 7-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 7-2

USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS Technical literature, with detailed information, is

available at a nominal fee to assist users to effectively
HOW TO ORDER SERVICE PARTS maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
In order to prevent delay, too much communication and
identification, Service Maintenance Manuals which
to have your orders filled correctly, quickly, and at the
provide service and overhaul procedures and additional
least possible cost, the following is the correct procedure
copies of the Operating Manual can be obtained from
to use to order replacement parts.
your Yale Industrial Truck Dealer.
WHEN ORDERING PARTS
To provide instructions for safely operating and servicing
Contact your authorized Yale Industrial Truck Dealer Yale Industrial Trucks, each truck is equipped with an
giving them the following information: operators manual. It describes various operating
techniques and safety warnings to the operator. It
1. Your Purchase order number. contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
2. Complete addresses for sending the invoice and operators manual is missing from any Yale Industrial
parts. Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the For additional information or assistance in obtaining
lowest priced method. these user support publications see your Yale Industrial
Truck Dealer or contact:
4. Correct part number(s) and description(s). Use your
parts manual as a reference. Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
5. Model and serial number of the truck.
Flagship House, Reading Road North
TECHNICAL SERVICE PUBLICATIONS Fleet, Hampshire GU138 HR United Kingdom

Yale Europe Materials Handling Limited 524301819
Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 06/2009
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702

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PARTS MANUAL

MP18 MP20 MP20L MP22

Yale Europe Materials Handling Limited 524301819

3 STEER HANDLE/BRAKE SYSTEM

7 USER SUPPORT INFORMATION

E842 ©2009 Yale Europe Materials Handling Limited i

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

ii ©2009 Yale Europe Materials Handling Limited E842

HOW TO USE THE ILLUSTRATED PARTS MANUAL

E842 ©2009 Yale Europe Materials Handling Limited iii

HOW TO FIND THE DESIRED PART NUMBER

iv ©2009 Yale Europe Materials Handling Limited E842

IDENTIFICATION OF TRUCK SERIAL NUMBERS

E842 ©2009 Yale Europe Materials Handling Limited v

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524301797

Service Manual (Complete)..................................................................................................... 524301820

Parts Manual........................................................................................................................... 524301819

vi ©2009 Yale Europe Materials Handling Limited E842

CASTER WHEELS .......................................................................................................................................... 1-14

E842 ©2009 Yale Europe Materials Handling Limited 1-1

COVERS (FIGURE 1-1)

1-2 ©2009 Yale Europe Materials Handling Limited E842

E842 ©2009 Yale Europe Materials Handling Limited 1-3

LABELS AND DECALS (FIGURE 1-2)

1-4 ©2009 Yale Europe Materials Handling Limited E842

LABELS AND DECALS

E842 ©2009 Yale Europe Materials Handling Limited 1-5

SUPPORTS (FIGURE 1-3)

1-6 ©2009 Yale Europe Materials Handling Limited E842

E842 ©2009 Yale Europe Materials Handling Limited 1-7

DRIVE UNIT (FIGURE 1-4)

1-8 ©2009 Yale Europe Materials Handling Limited E842

E842 ©2009 Yale Europe Materials Handling Limited 1-9

TRACTION MOTOR (FIGURE 1-5)

1-10 ©2009 Yale Europe Materials Handling Limited E842

E842 ©2009 Yale Europe Materials Handling Limited 1-11

TIE RODS (FIGURE 1-6)

1-12 ©2009 Yale Europe Materials Handling Limited E842

E842 ©2009 Yale Europe Materials Handling Limited 1-13

CASTER WHEELS (FIGURE 1-7)

1-14 ©2009 Yale Europe Materials Handling Limited E842

E842 ©2009 Yale Europe Materials Handling Limited 1-15

LOAD WHEELS (FIGURE 1-8)

1-16 ©2009 Yale Europe Materials Handling Limited E842

E842 ©2009 Yale Europe Materials Handling Limited 1-17

LOAD WHEELS (FIGURE 1-9)

1-18 ©2009 Yale Europe Materials Handling Limited E842

ITEM PART NO. DESCRIPTION QTY

E842 ©2009 Yale Europe Materials Handling Limited 1-19

1-20 ©2009 Yale Europe Materials Handling Limited E842

ELECTRONIC SYSTEM .................................................................................................................................. 2-2

E842 ©2009 Yale Europe Materials Handling Limited 2-1

ELECTRONIC SYSTEM (FIGURE 2-1)

2-2 ©2009 Yale Europe Materials Handling Limited E842

E842 ©2009 Yale Europe Materials Handling Limited 2-3

POWER CABLES (FIGURE 2-2)

2-4 ©2009 Yale Europe Materials Handling Limited E842