Wireless Power Transfer For Electric Vehicle Applications: Siqi Li, Member, IEEE, and Chunting Chris Mi, Fellow, IEEE
Wireless Power Transfer For Electric Vehicle Applications: Siqi Li, Member, IEEE, and Chunting Chris Mi, Fellow, IEEE
Wireless Power Transfer For Electric Vehicle Applications: Siqi Li, Member, IEEE, and Chunting Chris Mi, Fellow, IEEE
1, MARCH 2015
Abstract— Wireless power transfer (WPT) using magnetic In an EV, the battery is not so easy to design because of
resonance is the technology which could set human free from the following requirements: high energy density, high power
the annoying wires. In fact, the WPT adopts the same basic density, affordable cost, long cycle life time, good safety,
theory which has already been developed for at least 30
years with the term inductive power transfer. WPT tech- and reliability, should be met simultaneously. Lithium-ion
nology is developing rapidly in recent years. At kilowatts batteries are recognized as the most competitive solution to
power level, the transfer distance increases from several mil- be used in electric vehicles [1]. However, the energy density
limeters to several hundred millimeters with a grid to load of the commercialized lithium-ion battery in EVs is only
efficiency above 90%. The advances make the WPT very 90–100 Wh/kg for a finished pack [2].1 This number is so poor
attractive to the electric vehicle (EV) charging applications in
both stationary and dynamic charging scenarios. This paper compared with gasoline, which has an energy density about
reviewed the technologies in the WPT area applicable to 12 000 Wh/kg. To challenge the 300-mile range of an internal
EV wireless charging. By introducing WPT in EVs, the obstacles combustion engine power vehicle, a pure EV needs a large
of charging time, range, and cost can be easily mitigated. Battery amount of batteries which are too heavy and too expensive.
technology is no longer relevant in the mass market penetration The lithium-ion battery cost is about 500$/kWh at the present
of EVs. It is hoped that researchers could be encouraged by
the state-of-the-art achievements, and push forward the further time. Considering the vehicle initial investment, maintenance,
development of WPT as well as the expansion of EV. and energy cost, the owning of a battery electric vehicle will
make the consumer spend an extra 1000$/year on average
Index Terms— Dynamic charging, electric vehicle (EV),
inductive power transfer (IPT), safety guidelines, stationary compared with a gasoline-powered vehicle [1]. Besides the
charging, wireless power transfer (WPT). cost issue, the long charging time of EV batteries also makes
the EV not acceptable to many drivers. For a single charge,
I. I NTRODUCTION it takes about one half-hour to several hours depending on
the power level of the attached charger, which is many times
F OR energy, environment, and many other reasons, the
electrification for transportation has been carrying out for
many years. In railway systems, the electric locomotives have
longer than the gasoline refueling process. The EVs cannot
get ready immediately if they have run out of battery energy.
already been well developed for many years. A train runs on a To overcome this, what the owners would most likely do is
fixed track. It is easy to get electric power from a conductor rail to find any possible opportunity to plug-in and charge the
using pantograph sliders. However, for electric vehicles (EVs), battery. It really brings some trouble as people may forget
the high flexibility makes it not easy to get power in a similar to plug-in and find themselves out of battery energy later on.
way. Instead, a high power and large capacity battery pack is The charging cables on the floor may bring tripping hazards.
usually equipped as an energy storage unit to make an EV to Leakage from cracked old cable, in particular in cold zones,
operate for a satisfactory distance. can bring additional hazardous conditions to the owner. Also,
Until now, the EVs are not so attractive to consumers people may have to brave the wind, rain, ice, or snow to plug-
even with many government incentive programs. Government in with the risk of an electric shock.
subsidy and tax incentives are one key to increase the market The wireless power transfer (WPT) technology, which can
share of EV today. The problem for an electric vehicle is eliminate all the charging troublesome, is desirable by the
nothing else but the electricity storage technology, which EV owners. By wirelessly transferring energy to the EV, the
requires a battery which is the bottleneck today due to its charging becomes the easiest task. For a stationary WPT
unsatisfactory energy density, limited life time and high cost. system, the drivers just need to park their car and leave. For a
dynamic WPT system, which means the EV could be powered
Manuscript received February 2, 2014; revised April 6, 2014; accepted while driving; the EV is possible to run forever without a stop.
April 18, 2014. Date of publication April 23, 2014; date of current ver- Also, the battery capacity of EVs with wireless charging could
sion January 29, 2015. Recommended for publication by Associate Editor
J. M. Miller. be reduced to 20% or less compared to EVs with conductive
S. Li is with the Department of Electrical Engineering, Kunming Uni- charging.
versity of Science and Technology, Kunming 650500, China (e-mail: Although the market demand is huge, people were just
[email protected]).
C. C. Mi is with the Department of Electrical and Computer wondering whether the WPT could be realized efficiently at
Engineering, University of Michigan, Dearborn, MI 48128 USA (e-mail:
[email protected]). 1 Although lithium ion battery can achieve up to 200 Wh/kg for individual
Color versions of one or more of the figures in this paper are available cells, the battery pack requires structure design, cooling, and battery manage-
online at http://ieeexplore.ieee.org. ment systems. The over energy density of a battery pack is much lower than
Digital Object Identifier 10.1109/JESTPE.2014.2319453 the cell density.
2168-6777 © 2014 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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LI AND MI: WPT FOR EV APPLICATIONS 5
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6 IEEE JOURNAL OF EMERGING AND SELECTED TOPICS IN POWER ELECTRONICS, VOL. 3, NO. 1, MARCH 2015
Then, the dc power is converted to a high-frequency ac to where I1 and I2 are the root mean square value and ϕ12 is
drive the transmitting coil through a compensation network. the phase difference between I˙1 and I˙2 . The active power
Considering the insulation failure of the primary side coil, transfer from the primary side to the secondary side can be
a high-frequency isolated transformer may be inserted between expressed as
the dc-ac inverter and primary side coil for extra safety and
protection. The high-frequency current in the transmitting coil P12 = ωM I1 I2 sin ϕ12 . (3)
generates an alternating magnetic field, which induces an ac
The system shown in Fig. 2 can transfer active power in
voltage on the receiving coil. By resonating with the secondary
both directions. In the analysis below, we assume the power
compensation network, the transferred power and efficiency
is transferred from L 1 to L 2 . When ϕ12 = π/2, which means
are significantly improved. At last, the ac power is rectified
I˙1 leads I˙2 by a quarter cycle, the maximum power can be
to charge the battery. Fig. 1 shows that a wireless EV charger
transferred from L 1 to L 2 .
consists of the following main parts:
The total complex power goes into the two-coil system is
1) the detached (or separated, loosely coupled) transmitting
and receiving coils. Usually, the coils are built with Ṡ = Ṡ1 + Ṡ2
ferrite and shielding structure, in the later sections, the
= j ωL 1 I˙1 + ωM I˙2 I˙1∗ + j ωL 2 I˙2 + ωM I˙1 I˙2∗
term magnetic coupler is used to represent the entirety,
including coil, ferrite, and shielding; = j ω L 1 I12 + L 2 I22 + 2M I1 I2 cos ϕ12 . (4)
2) the compensation network;
Therefore, the total reactive power goes into the two-coil
3) the power electronics converters.
system is
The main difference between a wireless charger and a
conventional conductive or wired charger is that a transformer Q = ω L 1 I12 + L 2 I22 + 2M I1 I2 cos ϕ12 . (5)
is replaced by a set of loosely couple coils. To give a quick
idea of the WPT principle, the coil and the compensation For a traditional transformer, the reactive power represents
network are pulled out separately, as shown in Fig. 2, where the magnetizing power. Higher magnetizing power brings
L 1 represents the self-inductance of the primary side transmit- higher copper and core loss. To increase the transformer
ting coil and L 2 represents the self-inductance of the receiving efficiency, the ratio between the active power and reactive
coil; I˙1 and I˙2 are the current in the two coils; U̇12 is the power should be maximized. The ratio is defined by
voltage in the secondary coil that is induced by the current
|P12 | ωM I1 I2 sin ϕ12
in the primary side coil. U̇21 is the voltage in the primary f (ϕ12 ) = =
coil that is induced by the current in secondary side coil due |Q| ωL 1 I1 + ωL 2 I2 + 2ωM I1 I2 cos ϕ12
2 2
to coupling, or mutual inductance between the primary and k 1−cos2 ϕ12 k 1−cos2 ϕ12
secondary coils. S1 and S2 are the apparent power goes into = =
L 1 I1
+ L 2 I2
+2k cos ϕ 21
x + 1x + 2k cos ϕ12
L 1 and L 2 , respectively. S3 and S4 are the apparent power L 2 I2 L 1 I1
provided by the power converter. S12 and S21 represent the (6)
apparent power exchange between the two coils. The form of
the compensation network is not specified. The characteristics where π/2 < ϕ12 < π
of the compensation network will be discussed later.
As shown in Fig. 2, neglecting the coil resistance and L 1 I1
x= >0
magnetic losses, we can calculate the simplified form of L 2 I2
exchanged complex power from L 1 to L 2
k is the coupling coefficient between L 1 and L 2 .
Ṡ12 = −U̇12 I˙2∗ = − j ωM I˙1 I˙2∗ To achieve the maximum value of f (ϕ12 ), we solve the
= ωM I1 I2 sin ϕ12 − j ωM I1 I2 cos ϕ12 (1) following equations:
Ṡ21 = −U̇21 I˙1∗ = − j ωM I˙2 I˙1∗ ∂ ∂2
f (ϕ12 ) = 0, f (ϕ12 ) < 0 (7)
= −ωM I1 I2 sin ϕ12 − j ωM I1 I2 cos ϕ12 (2) ∂ϕ12 ∂ 2 ϕ12
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LI AND MI: WPT FOR EV APPLICATIONS 7
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Fig. 4. Main flux path of double-sided and single-sided coupler. (a) Double-
sided type. (b) Single-sided type.
III. M AGNETIC C OUPLER D ESIGN
To transfer power wirelessly, there are at least two magnetic
A. Coupler in the Stationary Charging
couplers in a WPT system. One is at the sending side, named
primary coupler. The other is at the receiving side, named In a stationary charging, the coupler is usually designed in
pickup coupler. Depending on the application scenarios, the a pad form. The very early couplers are just like a simple
magnetic coupler in a WPT for an EV could be either a split core transformer [19], [38], [56]. Usually this kind of
pad or a track form. For higher efficiency, it is important design could only transfer power through a very small gap.
to have high coupling coefficient k and quality factor Q. To meet the requirements for EV charging, the deformations
Generally, for a given structure, the larger the size to gap from spilt core transformers and new magnetic coupler forms
ratio of the coupler is, the higher the k is; the thicker the wire are presented for large gap power transfer [12], [31], [37], [42],
and the larger the ferrite section area is, the higher the Q is. [47]–[50], [66]–[71]. According to the magnetic flux dis-
By increasing the dimensions and materials, higher efficiency tribution area, the coupler could be classified as the
can be achieved. But this is not a good engineering approach. double-sided and single-sided types. For the double-sided
It is preferred to have higher k and Q with the minimum type, the flux goes to both sides of the coupler [12],
dimensions and cost. Since Q equals ωL/R, high frequency is [31], [67]. A flattened solenoid inductor form is pro-
usually adopted to increase the value of Q. The researchers at posed in [12] and [67]. Because the flux goes through
Massachusetts Institute of Technology (MIT) used a frequency the ferrite like through a pipe, it is also called a flux-
at around 10 MHz and the coil Q value reached nearly pipe coupler. To prevent the eddy current loss in the
1000 [3]. In high power EV WPT applications, the frequency EV chassis, an aluminum shielding is usually added which
is also increased to have these benefits. In Bolger’s early bring a loss of 1%–2% [12]. When the shielding is added,
design, the frequency is only 180 Hz [13]. A few years later, the quality factor of a flux-pipe coupler reduces from
a 400 Hz frequency EV WPT system was designed by System 260 to 86 [48]. The high shielding loss makes the double-sided
Control Technology [14]. Neither 180 Hz nor 400 Hz is high coupler not the optimal choice. For the single-sided coupler,
enough for a loosely coupled system. Huge couplers were most of the flux exists at only one side of the coupler. As
employed in the two designs. Modern WPT system uses at shown in Fig. 4, the main flux path flows through the ferrite in
least 10 kHz frequency [15]. As the technical progress of a single-sided coupler. Unlike the double-sided coupler having
power electronics, 100 kHz could be achieved [65] at high half of the main flux at the back, the single-sided coupler only
power level. The WiTricity Company with the technology from has a leakage flux in the back. This makes the shielding effort
MIT adopts 145 kHz in their design. In the recent researches of a single-sided type much less.
and applications, the frequency adopted in an EV WPT system Two typical single-sided flux type pads are shown in Fig. 5.
is between 20 and 150 kHz to balance the efficiency and One is a circular unipolar pad [47]. Another one is a rectan-
cost. At this frequency, to reduce the ac loss of copper coils, gular bipolar pad proposed by University of Auckland, which
Litz wire is usually adopted. is also named DD pad [48]. Besides the mechanical support
Besides the frequency, the coupling coefficient k is sig- material, a single-sided pad is composed of three layers. The
nificantly affected by the design of the magnetic couplers, top layer is the coil. Below the coil, a ferrite layer is inserted
which is considered one of the most important factors in a for the purpose of enhancing and guiding the flux. At the
WPT system. With similar dimensions and materials, different bottom is a shielding layer. To transfer power, the two pads
coupler geometry and configuration will have a significant are put closed with coil to coil. With the shielding layer,
difference of coupling coefficient. A better coupler design most of the high-frequency alternating magnetic flux can be
may lead to a 50%–100% improvement compared with some confined in the space between the two pads. A fundamental
nonoptimal designs [48]. flux path concept was proposed in the flux pipe paper [67].
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LI AND MI: WPT FOR EV APPLICATIONS 9
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TABLE I
P RIMARY C OMPENSATION C APACITANCE
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LI AND MI: WPT FOR EV APPLICATIONS 11
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LI AND MI: WPT FOR EV APPLICATIONS 13
Z0 (1 + S11 )(1 − S22 ) + S12 S21 2S12
Z =
DS 2S21 (1 − S11 )(1 + S22 ) + S12 S21
1 (Z 11 − Z 0 )(Z 22 + Z 0 ) − Z 12 Z 21 2Z 12 Z 0
S=
DZ 2Z 21 Z 0 (Z 11 + Z 0 )(Z 22 − Z 0 ) − Z 12 Z 21
where flux coupled between the two coils is the foundation for WPT,
which cannot be shielded. The large air-gap between the two
D Z = (Z 11 + Z 0 )(Z 22 + Z 0 ) − Z 12 Z 21
coils causes a high leakage field. The frequency and amplitude
D S = (1 − S11 )(1 − S22 ) − S12 S21 . of the leakage magnetic field should be elaborately controlled
to meet the safety regulations.
Input power to the network
A safe region should always be defined for a wireless
|VS |2 |VS |2 (1 − |in |2 )|1 − S |2 charging EV. We should ensure that the magnetic flux density
P1 = R in = .
|Z S + Z in |2 4Z 0 |1 − in S |2 should meet the safety guidelines when people are in normal
Output power positions, such as standing outside a car or sitting inside a
car. Fortunately, a car is usually made of steel, which is a
|Z 21 |2 |VS |2 very good shielding material.
P2 = RL
|(Z in + Z S )(Z 22 + Z L )|2 The guideline published by the International Commission
|VS |2 (1 − | L |2 )|1 − S |2 |S21 |2 on Non-Ionizing Radiation Protection (ICNIRP) is the most
= . referenced standard to ensure the human safety. There are two
4Z 0 |(1 − S11 S )(1 − S22 L ) − S12 S21 S L |2
versions of ICNIRP standards. The first one was published
Efficiency at 1998. In ICNIRP 1998, there are two reference levels
P2 1 1 − | L |2 for occupational and general public exposure, respectively.
η= = |S21 |2 At frequency 0.8–150 kHz, which covers most of the EV WPT
P1 1 − |in | |1 − |S22 L |2
2
frequency, the limit for general public exposure is 6.25 μT.
where in is the input reflection coefficient, L is the load
For occupational exposure, it is a little different. At frequency
reflection coefficient, and Z in is the input impedance. 0.82–65 kHz, the limit is 30.7 μT. While at 0.065–1 MHz,
For SP topology, we can derive the transfer parameters as
the limit is 2/ f . f is the frequency measured in MHz.
follows:
Under the ICNIRP 1998 guideline, the safety evaluation for
1 1 L 2 C2 a 5 kW stationary EV WPT system was conducted [55]. The
a= L1 − 2 + R1 C 2 R2 +
Lm ω C1 C1 average magnetic field exposed to a 1500 mm height body was
4.36 μT. For a 35 kW dynamic EV WPT system, the magnetic
1 j R1
+ − ω C2 L 1 L 2 − L m +
2 2
− flux density at 1 m from the center of the road is 2.8 μT [72].
Lm Lm ω
Both the stationary and dynamic WPT system design could
j C 2 R2 meet the ICNIRP 1998 safety guidelines. A good thing for
+ ωC2 R2 L 1 − + ωC2 R1 L 2
Lm ωC1 EV WPT is that, after another 10 years of experience on
the health affection of time-varying electromagnetic, ICNIRP
1 R2
b= L 1 R2 − 2 + R1 L 2 revised the guideline at 2010 and increased the reference level
Lm ω C1
significantly. For occupational exposure, the reference level is
j R1 R2 L2 relaxed to 100 μT. For general public, the value changes from
+ − + ω L 1 L 2 − L 2m −
Lm ω ωC1 6.25 to 27 μT. The increase in the reference level is because
the former guideline is too conservative. There is another stan-
1 −1
c= C 2 R2 + j + ωC2 L 2 dard about the electromagnetic field safety issues, IEEE Std.
Lm ω
C95.1-2005, presented by the IEEE International Committee
1 R2 on Electromagnetic Safety. In IEEE Std. C95.1-2005, the
d = L2 + j − .
Lm ω maximum permissible exposure of head and torso is 205 μT
From the above equations, one can easily study the system for general public, and 615 μT for occupation. The maximum
performance by adjusting the parameters of the system. permissible exposure for the limbs is even higher, which
is 1130 μT for both the general public and occupation.
Compared with the IEEE Std., the ICNIRP 2010 standard is
VII. A DDITIONAL D ISCUSSION
still conservative. According to ICNIRP 2010, the exposure
A. Safety Concerns safety boundaries of our 8 kW EV WPT system for both
WPT avoids the electrocution danger from the traditional occupation and general public people are shown in Fig. 10.
contact charging method. But, when charging an EV battery Together with the chassis, the safety zone is quite satisfactory.
wirelessly, there is a high-frequency magnetic field existing On the premise of safety, higher power WPT system could be
between the transmitting and receiving coils. The magnetic developed according to the ICNIRP 2010.
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LI AND MI: WPT FOR EV APPLICATIONS 15
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LI AND MI: WPT FOR EV APPLICATIONS 17
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[100] H. H. Wu, J. T. Boys, and G. A. Covic, “An AC processing pickup from Tsinghua University, Beijing, China, in 2004 and 2010, respectively.
for IPT systems,” IEEE Trans. Power Electron., vol. 25, no. 5, He was a Post-Doctoral Fellow with the University of Michigan, Dearborn,
pp. 1275–1284, May 2010. MI, USA, from 2011 to 2013. In 2013, he joined the Faculty of Electric Power
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tuned inductive-power-transfer pickup with a controllable AC-voltage China, where he is currently a Lecturer with the Department of Electrical
output,” IEEE Trans. Power Electron., vol. 26, no. 1, pp. 98–109, Engineering. He is also the Director of the Advanced Power Electronics
Jan. 2011. and New Energy Laboratory. His current research interests include battery
[102] S. J. Orfanidis. (2013). Electromagnetic Waves and Antennas [Online]. management system and high-performance wired and wireless battery chargers
Available: http://eceweb1.rutgers.edu/~orfanidi/ewa/ for electric vehicles.
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directional inductive power transfer system,” IET Power Electron.,
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power interface for electric vehicles in V2G systems,” IEEE Trans. Ind. China, and the Ph.D. degree from the University of Toronto, Toronto, ON,
Electron., vol. 58, no. 10, pp. 4789–4796, Oct. 2011. Canada, all in electrical engineering.
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IPT system for contactless charging of electric vehicles,” in Proc. IEEE He is a Professor of Electrical and Computer Engineering and the Director
ISIE, Jun. 2011, pp. 1957–1962. of the newly established DOE funded GATE Center for Electric Drive
[107] T. P. E. R. Joy, K. Thirugnanam, and P. Kumar, “Bidirectional contact- Transportation at the University of Michigan, Dearborn, MI, USA. His current
less charging system using Li-ion battery model,” in Proc. 7th IEEE research interests include electric drives, power electronics, electric machines,
ICIIS, Aug. 2012, pp. 1–6. renewable energy systems, electrical and hybrid vehicles. He has conducted
[108] M. J. Neath, A. K. Swain, U. K. Madawala, D. J. Thrimawithana, extensive research and authored more than 100 articles.
and D. M. Vilathgamuwa, “Controller synthesis of a bidirectional Dr. Mi was the Chair from 2008 to 2009 and the Vice Chair from 2006 to
inductive power interface for electric vehicles,” in Proc. 3rd IEEE 2007 of the IEEE Southeastern Michigan Section. He was the General Chair
ICSET, Sep. 2012, pp. 60–65. of the 5th IEEE Vehicle Power and Propulsion Conference held in Dearborn
[109] A. K. Swain, M. J. Neath, U. K. Madawala, and D. J. Thrimawithana, in 2009. He is an Area Editor of the IEEE T RANSACTIONS ON V EHICULAR
“A dynamic multivariable state-space model for bidirectional inductive T ECHNOLOGY and the IEEE T RANSACTIONS ON P OWER E LECTRONICS –
power transfer systems,” IEEE Trans. Power Electron., vol. 27, no. 11, L ETTERS , an Associate Editor of the IEEE T RANSACTIONS ON I NDUSTRY
pp. 4772–4780, Nov. 2012. A PPLICATIONS, a Senior Editor of the IEEE V EHICULAR T ECHNOLOGY
[110] C. Tang, X. Dai, Z. Wang, Y. Su, and Y. Sun, “A bidirectional M AGAZINE, a Guest Editor of the International Journal of Power Electronics,
contactless power transfer system with dual-side power flow control,” an Editorial Board Member of the International Journal of Electric and
in Proc. IEEE Int. Conf. Power Syst. Technol., Nov. 2012, pp. 1–6. Hybrid Vehicles and IET E LECTRICAL S YSTEMS IN T RANSPORTATION, and
[111] D. J. Thrimawithana and U. K. Madawala, “A generalized steady-state was an Associate Editor of the Journal of Circuits, Systems, and Computers
model for bidirectional IPT systems,” IEEE Trans. Power Electron., from 2007 to 2009. He was a recipient of the Distinguished Teaching Award
vol. 28, no. 10, pp. 4681–4689, Oct. 2013. and the Distinguished Research Award of the University of Michigan, the 2007
[112] D. J. Thrimawithana, U. K. Madawala, and M. Neath, “A synchro- IEEE Region 4 Outstanding Engineer Award, the IEEE Southeastern Michi-
nization technique for bidirectional IPT systems,” IEEE Trans. Ind. gan Section Outstanding Professional Award, and the SAE Environmental
Electron., vol. 60, no. 1, pp. 301–309, Jan. 2013. Excellence in Transportation Award.
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