Development of A Simple, Effective Ceramic Filter For Arsenic Removal
Development of A Simple, Effective Ceramic Filter For Arsenic Removal
Development of A Simple, Effective Ceramic Filter For Arsenic Removal
3, 2011
ABSTRACT
A simple, low-cost filtration system composed of a ceramic filter, an iron net and iron bacterial
sludge was developed to remove arsenic (As) from groundwater. The ceramic filter, made of an
80% clay soil and 20% rice bran mixture on a weight basis, was combined with the iron net and
the iron bacterial sludge in a reactor, and the assembly (As removal filter) was tested for its
ability to remove As from synthetic groundwater. Synthetic groundwater with a varying
composition of As(III), ferrous iron (Fe(II)) and phosphate phosphorus (P) was filtered on a
daily basis. The results showed that both Fe(II) in groundwater and those released from the iron
net were oxidized biologically and/or physico-chemically and that As and P were effectively
removed by adsorption and/or co-precipitation processes. The concentrations of Fe(II) and P in
groundwater were decisive factors in the removal of As . Groundwater Fe concentrations of ≥ 2
mg/L and P concentrations of ≤ 3 mg/L with an Fe/P molar ratio of ≥ 3.0 were required to
achieve an effluent As concentration of less than 50 µg/L from raw water containing 500 µg/L of
As(III). This simple, inexpensive filter could be used to treat As in contaminated regions.
Keywords: arsenic removal, ceramic filter, groundwater, iron bacterial sludge, iron and
phosphorus; iron net
INTRODUCTION
Arsenic (As) contamination in groundwater has caused a devastating health crisis all
over the world, especially in Bangladesh and West Bengal, India (Dhar et al., 1997). In
Bangladesh and other regions of the Indian subcontinent, 70 million people consume
drinking water with As concentrations in excess of maximum contamination level
(MCL) set by the World Health Organization (WHO, 1996) and US Environmental
Protection Agency (USEPA, 2002) (10 µg/L) and by Bangladesh (50 µg/L). Ingestion
of inorganic As can cause cancer of the skin, lung and bladder as well as noncancerous
health problems (Mazumder et al., 1998; Smith et al., 1998). Arsenic in groundwater is
mainly present in inorganic forms, such as arsenate (As(V)) and arsenite (As(III)).
Arsenate is the predominant species in atmospheric conditions or in more oxidizing
environments in the pH range of 6-9. It exists predominantly as oxyanions, such as
H2AsO4- or H2AsO42- (HAsO42-). Arsenite is thermodynamically stable and exists
predominantly as H3AsO3 or HAsO2 under mildly reducing conditions. Arsenite, the
most common species in anaerobic groundwater and the more toxic of the two forms
(Pontius et al., 1994), is generally removed less efficiently than the oxidized As(V)
(Dixit and Hering 2003). Arsenic release from subsurface minerals and sediments is the
main cause of As contamination in groundwater (Chowdhury et al., 2000).
Different techniques for the removal of As from groundwater have been developed and
tested. These include co-precipitation (e.g., with iron or aluminum salts), ion exchange,
and adsorption by activated carbon and membrane processes (Kartinen and Martin,
1995). Most of these methods require a pre-oxidation step to transform As(III) into
As(V). Arsenic removal by the application of dissolved Fe(II) and metal Fe(0) has
received special attention due to the high removal efficiency of these treatments. Recent
studies have shown that As(III) is partially oxidized to As(V) during the physical-
chemical oxidation of dissolved Fe(II), resulting in a higher As removal efficiency than
that obtained by direct addition of solid Fe(III) (Hug and Leupin, 2003; Roberts et al.,
2004; Berg et al., 2006). Numerous studies of As removal by the application of Fe(0)
have also been reported. In aerobic water, the slow, continuous release of dissolved
Fe(II) from Fe(0) and the subsequent oxidation to solid Fe(III) effectively remove As
(Su and Puls, 2001a, 2001b and 2003; Leupein and Hug, 2005; Lien and Wilkin, 2005).
A locally made filter, called the soil ceramic candle, has been used in rural area of
Bangladesh for the removal of iron (Fe) from groundwater. The arsenic removal
performance of this filter was evaluated, and a modification to the filter was proposed in
our previous study (Shafiquzzaman et al., 2011). In this study, a simple, low-cost As
removal filter composed of a ceramic filter, an Fe(0) net and iron bacterial sludge was
developed and evaluated for its ability to remove As from synthetic groundwater
containing varying compositions of As(III), Fe(II) and P. The manufacturing procedure
for the ceramic filter is described here in detail.
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Journal of Water and Environment Technology, Vol. 9, No.3, 2011
To manufacture the ceramic filters, soil and rice bran were combined and mixed until
homogeneous. This dry mixture (800 g) was combined with water to make dough. The
dough was then molded by hand, placed in a polyvinylchloride cylindrical mold (10 cm
diameter and 10 cm height), and compressed manually. The resulting cylindrical
ceramic filters were hollow with one side open. The final ceramic filters had a height of
10 cm and a thickness of 2 cm (Fig. 1a). The filters were sun-dried for 48 - 72 h and
then fired in a muffle furnace in the laboratory or in a small-scale pottery kiln in the
field at 900°C. The ceramic filter manufacturing cost was estimated to be 0.2 - 0.3 USD
per filter.
The apparent porosity of the ceramic filter was tested according to Yang et al. (2007).
The pore size of the filter was estimated by comparing the particle size distribution of
turbid waters (water with clay mixture) before and after filtration with a ceramic filter.
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Journal of Water and Environment Technology, Vol. 9, No.3, 2011
26 cm
Reactor
Ceramic filter
Raw water
37.5 cm
Iron net
Iron Bacteria
Sludge
10 cm Effluent bucket
Wooden
stand
8 cm
10 cm
6 cm 22.5 cm
(a) (b)
Fig. 1 - Schematic representation of (a) the ceramic filter and (b) the arsenic removal
filter unit
of the suspended solids concentration (mg/L) and used for filtration experiments.
Filter construction
The As removal filter used to treat As in groundwater was composed of a reactor, a
wooden stand and an effluent bucket (Fig. 1b). The reactor was a plastic bucket (15 L)
with a small hole at the bottom to drain effluent water. The opening of the ceramic filter
was affixed to the bottom of the reactor with acryl glue and covered with a cubic iron
net box. Before starting each filtration experiment, the iron bacterial sludge was added
to the reactor. The reactor was placed on the wooden stand, and the effluent bucket was
positioned under the reactor.
Stock solution
The chemicals, all of which were reagent grade, were from either Wako, Japan, or
Nacalai Tesque Inc., Kyoto, Japan. An As(III) stock solution (100 mg/L) was prepared
by dissolving arsenic oxide (As2O3) in deionized water with 5 ml/L of HCl. An Fe(II)
stock solution was prepared by dissolving FeSO4·7H2O in deionized water immediately
before the start of each experiment to avoid premature Fe(II) oxidation. A phosphorus (P)
(1000 mg/L) stock solution was prepared by mixing reagent grade K2HPO4 with
deionized water.
Synthetic groundwater
Synthetic groundwater, representing the geochemistry of Bangladesh groundwater, was
prepared in the laboratory by dissolving the appropriate chemicals (Table 1) (BGS and
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Journal of Water and Environment Technology, Vol. 9, No.3, 2011
Filtration experiments
In the filtration experiments, 14 L of synthetic groundwater containing the compounds
of interest (Table 2) was poured daily into the reactor. The water flowed gravitationally
through the filter for 4 - 6 h. The iron net and the ceramic filter in the reactor were fully
immersed during the filtration period (4 - 6 h) and partially immersed during the
remaining 18 - 20 h of the day. Effluent water was sampled daily from the effluent
bucket. The redox potential (ORP), dissolved oxygen (DO), pH and flow rate were
measured daily. Samples were kept in the refrigerator at 4°C until the As, Fe and P
analyses. A total of 17 series of experiments were conducted (Runs 1 - 17) to assess the
As(III) removal performance (Table 2). All laboratory experiments were focused on the
removal of As(III), because As(III), the most common arsenic species in groundwater, is
generally removed less efficiently than the oxidized As(V) (Dixit and Herring, 2003).
pH 7.5±0.5 7.0±0.2
Ca (mg/L) 100 77± 56
Mg ( mg/L) 40 31±20
Fe ( mg/L) 0-5 5.4±4.8
As (µg/L) 500 200±167
P ( mg/L) 0.9-10 1.5±1.48
Mn ( mg/L) 0.45 0.6±0.7
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Analytical method
Arsenic was analyzed using a polarized Zeeman GFAAS (atomic adsorption
spectrophotometer) (Hitachi Z2700, Japan) or an ICP-MS (inductively coupled plasma
mass spectrometry) (Yokogawa, HP 4500, Japan). The total Fe concentration was
measured using ICP spectrometry (Seiko SPS 4000, Japan). Phosphate was measured
with the molybdenum blue colorimetric method (JEMAI, 2008). The pH, ORP and DO
were measured with a pH meter (HORIBA-D-54S, Japan), an ORP meter (HORIBA-D-
54S, Japan) and a DO meter (HACH-HQ30d, Japan), respectively.
The pH of the effluent (7.5 - 7.7) was slightly higher than that of the influent (7.0 - 7.4)
in both runs. This expected pH increase was attributed to water decomposition by the
iron net and to the sorption reaction of arsenic, which releases OH- groups from sorbents
as a result of ligand exchange (Su and Puls, 2001a). The influent ORP values, which
ranged from -50 to -150 mV, indicated that Fe in the synthetics groundwater exists as
dissolved Fe(II). The effluent ORP (100 - 200 mV) was more oxidizing than that of the
influent (-50 to -150 mV). The DO levels of the influent (9 ± 1 mg/L) and effluent (8 ±
1 mg/L) indicated oxidation in the reactor. The flow rate remained nearly constant (3.5
± 0.5 L/h for Run 1 and 2.9 ± 0.5 L/h for Run 2) throughout the operation (70 d),
indicating that the filters were not clogged. Roughly 60 - 70 L/d of water, an adequate
amount to supply the drinking and cooking water needs of a middle-sized family of 5 - 6
people in a developing country (Shafiquzzaman et al., 2009), could be treated at this
flow rate.
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500
Δ Run
Run 11 ▲Run2
Run2 ●Run3
Run3 (a)
400
(μg/L)
As(μg/L)
300
EffluentAs
Effluent Bangladesh standard limit of As
200
100
0
(b)
(mg/L)
Fe (mg/L)
4.04
3.03
Effluent Fe
Effluent
2.02
1.01
0.0
4.0 (c)
(mg/L)
EffluentPP(mg/L)
3.0
2.0
Effluent
1.0
0.0
0 10 20 30 40 50 60 70
Time (day)
Fig. 2 - Removal of (a) A(III), (b) Fe and (c) P by the arsenic removal filter
4, 5 and 6. Initially, 750, 1,500 and 5,000 mg of iron bacterial sludge was added for
Runs 4, 5 and 6, respectively (Table 2). The corresponding effluent As concentrations of
less than 50 µg/L were achieved at 13, 6 and 1 days of operation, for Runs 4, 5 and 6,
respectively (Fig. 3), and these results suggested that iron bacterial sludge added at the
beginning of the experiment played an important role in the early phase of filter
operation. Iron bacterial sludge contains biomass with biological iron hydroxides.
Increasing the amount of this bacterial sludge substantially increases the amount of
biogenic iron hydroxides, resulting in faster reduction of As concentration to less than
50 µg/L in the effluent water. Thus, it was demonstrated that 5,000 mg of iron bacterial
sludge should be added to the filter assembly.
Effect of P
The effect of P on As(III) removal was examined in Run 3 (Fig. 2a). As shown in this
figure, 5 mg/L of P as phosphate caused a significant decrease in As(III) removal. The
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Journal of Water and Environment Technology, Vol. 9, No.3, 2011
150
)
AsL(μg/L)
/L v ■Run
Run4 4 ?ΔRun5
R-4 Run ▲Run
R-5 5 ΩR-6Run6
6
g 125
µ
)
s
Eff As (µg
A
tn 75
Effluent
eu
lf 50
f
E 25
0
0 5 10 15
Time
Time (day)
(day)
Fig. 3 - Effects of iron bacterial sludge added at the start of the experiment
average effluent As concentration was 192 ± 55 µg/L. The removal efficiency was
reduced by 25% from Run 1 to Run 3 due to higher P concentrations in the synthetic
groundwater. As expected, P was also reduced to an average of 1.0 ± 0.37 mg/L in Run
3 (Fig. 2c). Arsenate and P have similar chemical properties and are known as inner-
sphere complex-forming anions that are strongly sorbed to mineral surfaces such as Fe
oxides (Su and Puls, 2001a and 2003). In our study, a partial oxidation of As(III) to
As(V) might occur (will be discussed later), therefore the decrease in As(III) removal in
the presence of phosphate was primarily due to competition of oxidized As(V) and P for
sorption sites on the precipitated iron hydroxides surfaces. Moreover, the decrease in As
removal might also have been caused by a decrease in the corrosion of the Fe(0) net,
because phosphate is known to act as a corrosion inhibitor of Fe(0) (Armstrong et al.,
1994). This phenomenon was investigated through batch experiments, and results
showed that corrosion of the iron net decreased as the P concentration in the solution
increased (data not shown).
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Journal of Water and Environment Technology, Vol. 9, No.3, 2011
400
350 y = -34.461x +114.98 (a) y = 44.164x - 89.197 (b)
2 2
(µg/L)
300 R = 0.9908
Eff As (μg/L)
R = 0.9983
250
200
150
100
50
0
0 1 2 3 40 5 10
Groundwater Fe (mg/L) Groundwater P (mg/L)
Based on the best fit line for the measured effluent As concentrations shown in Fig. 4a
and 4b, the following empirical equation (Eq. (1)) was derived by a multiple regression
analysis to estimate the As removal efficiency from the concentrations of dissolved Fe
and P in synthetic groundwater.
Arsenite removal and the corresponding effluent As concentrations calculated with this
empirical equation for different scenarios (different concentrations of Fe and P in the
synthetic groundwater) agreed well with measured experimental values as shown in Fig.
5. According to this figure, an effluent As concentration of less than 50 µg/L can be
obtained if the initial composition of synthetic groundwater is as follows: 500 µg/L of
As(III) , 2 mg/L or more of Fe(II), 3 mg/L or less of P and an Fe/P molar ratio of at least
3. A comprehensive database of groundwater composition in Bangladesh showed that
the average As, Fe and P concentrations are 199 ± 166 µg/L, 5.3 ± 4.8 mg/L and 1.47 ±
1.48 mg/L, respectively (BGS and DPHE, 2001). According to this database, our As
removal filter would be applicable for this range of groundwater compositions. This
study did not consider the influence of other geochemical compounds in groundwater,
such as silicate, sulfate and dissolved organic matter. We plan to conduct additional
experiments on the influence of such compounds on As removal by our filter. We will
also conduct experiments with actual groundwater for a long-term assessment.
Furthermore, bacterial (pathogen) contamination of the effluent will also be measured
and reported to ensure the microbiological quality of the filtered water.
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Journal of Water and Environment Technology, Vol. 9, No.3, 2011
450
400
Asremoval
350
300
As
250
200
0 1 2 3 4 5
Gorundwater Fe (mg/L)
Fig. 5 - Measured (symbol) and calculated (solid line) concentrations of As in the
filter effluent at varying concentrations of Fe and P in synthetic groundwater.
Error bars show the standard deviation of 14 day samples
Fe(II) plays a significant role in As removal (Hug and Leupin, 2003; Roberts et al.,
2004; Berg et al., 2006). In our filter experiments, less than 0.4 mg/L of Fe was present
in the effluent of Runs 1 and 2 (Fig. 2b), indicating that most of the Fe(II) in synthetic
groundwater as well as that released by corrosion of the iron net was rapidly oxidized
by biological and/or physical-chemical processes and filtered by the ceramic filter.
Based on our experimental conditions, the mean values of pH and ORP in the influent
water were 7.0 - 7.4 and -50 to -150 mV, respectively, throughout the experiment.
Although these values of pH and ORP in the influent are close to the boundary line of
biological Fe(II) oxidation zone in the Eh-pH diagram, they are also present in the
competition zone between biotic and abiotic Fe(II) oxidation (Mounchet, 1992).
Therefore, the experimental conditions of this study suggested that both biological and/
or physico-chemical oxidation of dissolved Fe(II) in the reactor might occur.
Furthermore, the average influent values for ORP (-50 to -150 mV) and pH (7.0 - 7.4)
indicated ion species (Fe2+/Fe(OH)2) in equilibrium. Increasing the ORP value to 100 -
200 mV and the pH to 7.5 - 7.7 in the effluent water changed the equilibrium towards
oxidizing conditions in which Fe(OH)3 (aq) is the predominant species. Therefore, the
oxidized iron in the reactor would exist as poorly ordered iron oxides such as Fe(OH)3
and hydrous ferric oxides (HFO) (e.g., (Fe2O3, 2 - 3 H2O) ) (Snoeyink and Jenkins,
1980; Katsoyiannis and Zouboulis, 2002 and 2004). It is well known that amorphous
Fe(OH)3, HFO and Goethite bind both arsenite (As(III)) and arsenate (As(V)) (Manning
et al., 1998; Hug and Leupin, 2003). In contrast, the oxidation of As(III) parallel to the
biological and/or physico-chemical oxidation of Fe(II) may occur in the reactor and
further enhance the overall As removal efficiency (Katsoyiannis et al., 2002;
Katsoyiannis and Zouboulis, 2004; Leupin and Hug, 2005; Shafiquzzaman et al., 2008).
Moreover, the gradual decrease of effluent As concentration in Runs 1 and 2 (Fig. 2b)
was caused by the accumulation of Fe hydroxides in the reactor. The results were
consistent with the results of As removal efficiency by changing the amount of iron
bacterial sludges (Fig. 3). The possible physico-chemical and biological reactions
during the filtration process in our filter are shown in Table 3.
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Practical implications
The filter proposed in this study could serve as a simple, low-cost treatment technique.
All filter materials are locally available at little to no cost, and the manufacturing
procedure is simple and easy. The iron bacterial sludge could be found in many iron-
rich areas, or the sludge could be produced in the operational filter unit. The As removal
filter unit (including ceramic filter, iron net, reactor and effluent bucket) cost was
estimated at 7 - 8 USD, an affordable price for rural households in developing countries.
Furthermore, the unit cost could be reduced to 4 - 5 USD if clay pot is used instead of
plastic bucket for the reactor and effluent bucket. The estimated cost is nearly 10 times
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Journal of Water and Environment Technology, Vol. 9, No.3, 2011
less than that of the SONO arsenic filter (Hussam and Munir, 2007). The only operation
and maintenance cost is the annual replacement of the iron net or the ceramic filter,
which is estimated to be between 0.5 and 1 USD. In the absence of manufacturing
defects, the filter will produce potable water for at least 1 year.
CONCLUSIONS
This study introduced a simple, effective filter assembly for As removal composed of a
ceramic filter, an iron net and iron bacterial sludge, and its efficacy was tested in
removing As from synthetic groundwater containing varying compositions of As(III),
Fe(II) and P. The main findings from this study include the following:
ACKNOWLEDGEMENTS
The authors would like to thank the Japan Society for the Promotion Science (JSPS) for
the financial support of this research. The assistance of Fumiaki Kakijuka in laboratory
experiments is also gratefully acknowledged.
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Journal of Water and Environment Technology, Vol. 9, No.3, 2011
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