26

Maximum Performance End Mills from Dura-Mill

suggested Speed & Feed rates

3, 4 and 5 flute for steel and all gen2 endmills

Recommended Feed Per Tooth

Cutting
ASI Standard Material Material Cut Speed 1/8” 3/16” 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 1”
Group Hardness Type SFM .125 .188 .250 .313 .375 .500 .625 .750 1.000

S 450 0.0006 0.0011 0.0014 0.0018 0.0022 0.0028 0.0031 0.0034 0.0040
Free Machining & Low Carbon Steels HR 560 0.0009 0.0014 0.0018 0.0023 0.0027 0.0035 0.0039 0.0043 0.0050
1008, 1010, 1018, 1020, 1025, 1118, 12L13, P1 ≤ 175 BHN
LR 730 0.0011 0.0017 0.0022 0.0028 0.0032 0.0042 0.0047 0.0052 0.0060
12L14, 1215, 1330
F 925 0.0020 0.0032 0.0041 0.0052 0.0061 0.0080 0.0089 0.0098 0.0114
S 425 0.0006 0.0011 0.0014 0.0018 0.0022 0.0028 0.0031 0.0034 0.0040
Medium & High Carbon Steels HR 530 0.0009 0.0014 0.0018 0.0023 0.0027 0.0035 0.0039 0.0043 0.0050
1030, 1040, 1050, 1080, 1525, 1541, 1551, 1572, P2
LR 690 0.0011 0.0017 0.0022 0.0028 0.0032 0.0042 0.0047 0.0052 0.0060
1140, 1151
F 875 0.0020 0.0032 0.0041 0.0052 0.0061 0.0080 0.0089 0.0098 0.0114
S 340 0.0005 0.0009 0.0012 0.0016 0.0018 0.0023 0.0027 0.0030 0.0037
Easy to machine Alloy Steels & Tool Steels
HR 425 0.0007 0.0011 0.0015 0.0020 0.0023 0.0029 0.0034 0.0038 0.0046
4130, 4140, 4150, 4320, 4340, 5120, 5140, 6150, P3 ≤ 35 HRc

8620, A Series, D Series, H Series, L2, M Series, LR 550 0.0008 0.0013 0.0018 0.0024 0.0028 0.0035 0.0041 0.0046 0.0055
O Series, S Series, T Series, P Series, & W Series
F 700 0.0016 0.0025 0.0034 0.0045 0.0052 0.0066 0.0077 0.0086 0.0105
S 255 0.0005 0.0008 0.0011 0.0014 0.0016 0.0020 0.0024 0.0026 0.0031
Difficult to machine Alloy Steels & Tool Steels
HR 320 0.0006 0.0010 0.0014 0.0018 0.0020 0.0026 0.0030 0.0033 0.0039
4130, 4140, 4150, 4320, 4340, 5120, 5140, 6150, P4 35 to 48 HRc

8620, A Series, D Series, H Series, L2, M Series, LR 415 0.0007 0.0012 0.0017 0.0022 0.0024 0.0031 0.0036 0.0040 0.0047
O Series, S Series, T Series, P Series, & W Series
F 530 0.0014 0.0023 0.0032 0.0041 0.0045 0.0059 0.0068 0.0075 0.0089
S 240 0.0005 0.0007 0.0010 0.0013 0.0014 0.0018 0.0022 0.0024 0.0029

Ferritic, martensitic & PH Stainless Steels HR 300 0.0006 0.0009 0.0012 0.0016 0.0018 0.0023 0.0027 0.0030 0.0036
P5 ≤ 35 HRc
410, 416, 416F, 420F, 15-5 PH, 17-4 PH, 13-8
PH LR 390 0.0007 0.0011 0.0014 0.0019 0.0022 0.0028 0.0032 0.0036 0.0043
F 495 0.0014 0.0020 0.0027 0.0036 0.0041 0.0052 0.0061 0.0068 0.0082
S 180 0.0004 0.0006 0.0008 0.0010 0.0012 0.0015 0.0018 0.0019 0.0022

Ferritic, martensitic & PH Stainless Steels HR 225 0.0005 0.0008 0.0010 0.0013 0.0015 0.0019 0.0022 0.0024 0.0028
P6 > 35 HRc
410, 416, 416F, 420F, 15-5 PH, 17-4 PH, 13-8
PH LR 295 0.0006 0.0010 0.0012 0.0016 0.0018 0.0023 0.0026 0.0029 0.0034
F 370 0.0011 0.0018 0.0023 0.0030 0.0034 0.0043 0.0050 0.0055 0.0064
S 260 0.0006 0.0009 0.0012 0.0016 0.0018 0.0023 0.0027 0.0030 0.0037
Easy to machine Austenitic Stainless Steels HR 325 0.0007 0.0011 0.0015 0.0020 0.0023 0.0029 0.0034 0.0038 0.0046
M1 ≤ 28 HRc
200, 201, 202, 219, 301, 302, 303, 304, 304L,
305 LR 420 0.0008 0.0013 0.0018 0.0024 0.0028 0.0035 0.0041 0.0046 0.0055
F 535 0.0016 0.0025 0.0034 0.0045 0.0052 0.0066 0.0077 0.0086 0.0105
S 190 0.0005 0.0007 0.0010 0.0013 0.0014 0.0018 0.0022 0.0024 0.0029
More Difficult Austenitic Stainless Steels
HR 235 0.0006 0.0009 0.0012 0.0016 0.0018 0.0023 0.0027 0.0030 0.0036
M2 ≥ 28 RHc
310, 314, 316, 316L, 317, 321, 347, 384, XM1.
LR 305 0.0007 0.0011 0.0014 0.0019 0.0022 0.0028 0.0032 0.0036 0.0043
XM5, XM7, XM21
F 390 0.0014 0.0020 0.0027 0.0036 0.0041 0.0052 0.0061 0.0068 0.0082
S 180 0.0004 0.0006 0.0008 0.0010 0.0012 0.0015 0.0018 0.0019 0.0022
Austenitic Stainless Steel - Duplex HR 225 0.0005 0.0008 0.0010 0.0013 0.0015 0.0019 0.0022 0.0024 0.0028
M3 ≤ 28 HRc
2205, 2507 LR 295 0.0006 0.0010 0.0012 0.0016 0.0018 0.0023 0.0026 0.0029 0.0034
F 370 0.0011 0.0018 0.0023 0.0030 0.0034 0.0043 0.0050 0.0055 0.0064
S 330 0.0007 0.0011 0.0014 0.0018 0.0022 0.0028 0.0031 0.0034 0.0040
Grey Cast Iron HR 415 0.0009 0.0014 0.0018 0.0023 0.0027 0.0035 0.0039 0.0043 0.0050
K1 ≤ 250 BHN
Class 20,25,30,35,40,45,50,55,60. G3000, G3500
LR 540 0.0011 0.0017 0.0022 0.0028 0.0032 0.0042 0.0047 0.0052 0.0060
F 685 0.0020 0.0032 0.0041 0.0052 0.0061 0.0080 0.0089 0.0098 0.0114
S 295 0.0005 0.0009 0.0012 0.0016 0.0018 0.0023 0.0027 0.0030 0.0037
Ductile & Malleable Cast Iron
HR 370 0.0006 0.0010 0.0014 0.0018 0.0020 0.0026 0.0030 0.0035 0.0042
60-40-18, 65-45-12, D4018, D4512, D5506, K2 ≤ 250 BHN
32510, 35108, M3210, M4504, M5503, LR 480 0.0007 0.0012 0.0017 0.0022 0.0024 0.0031 0.0036 0.0042 0.0050
250, 300, 350, 400, 450
F 610 0.0014 0.0023 0.0032 0.0041 0.0045 0.0059 0.0068 0.0080 0.0095

S = Slotting / HR = Heavy Roughing / LR = Light Roughing / F = Finishing

16 Old Stonebreak Road • Malta, NY 12020 • (800) 444-6455 or (518) 899-2255 • Fax: (518) 899-7869 • duramill.com
 27

Maximum Performance End Mills from Dura-Mill

Recommended Feed Per Tooth

Cutting
ASI Standard Material Material Cut Speed 1/8” 3/16” 1/4” 5/16” 3/8” 1/2” 5/8” 3/4” 1”
Group Hardness Type SFM .125 .188 .250 .313 .375 .500 .625 .750 1.000

S 120 0.0003 0.0004 0.0006 0.0007 0.0010 0.0012 0.0016 0.0020 0.0024
Iron-Based Heat Resistant Alloys HR 150 0.0004 0.0005 0.0007 0.0009 0.0012 0.0015 0.0020 0.0025 0.0030
A-286, Discaloy, Incoloy 801, N-155, 16-25-6, S1
LR 195 0.0005 0.0006 0.0008 0.0011 0.0014 0.0018 0.0024 0.0030 0.0036
A-297, A-351, A-608
F 245 0.0009 0.0011 0.0016 0.0020 0.0027 0.0034 0.0045 0.0057 0.0068
S 100 0.0003 0.0004 0.0006 0.0007 0.0010 0.0012 0.0016 0.0020 0.0024
Cobalt-Based Heat Resistant Alloys HR 125 0.0004 0.0005 0.0007 0.0009 0.0012 0.0015 0.0020 0.0025 0.0030
S2
Stellite, AiResist 213, Haynes 25 (L605), LR 165 0.0005 0.0006 0.0008 0.0011 0.0014 0.0018 0.0024 0.0030 0.0036
Haynes 188
F 200 0.0009 0.0011 0.0016 0.0020 0.0027 0.0034 0.0045 0.0057 0.0068
S 80 0.0003 0.0004 0.0006 0.0007 0.0010 0.0012 0.0016 0.0020 0.0024
Nickel-Based Heat Resistant Alloys HR 100 0.0004 0.0005 0.0007 0.0009 0.0012 0.0015 0.0020 0.0025 0.0030
Astroloy, Hastelloy, Inconel, Incoloy 901, Nimonic, S3
LR 130 0.0005 0.0006 0.0008 0.0011 0.0014 0.0018 0.0024 0.0030 0.0036
Rene 41, Udimet, Waspaloy, Monel
F 165 0.0009 0.0011 0.0016 0.0020 0.0027 0.0034 0.0045 0.0057 0.0068
S 170 0.0004 0.0006 0.0009 0.0011 0.0014 0.0018 0.0020 0.0024 0.0028
Titanium Alloys HR 215 0.0005 0.0008 0.0011 0.0014 0.0017 0.0022 0.0025 0.0030 0.0035
S4
6Al-4V LR 280 0.0006 0.0010 0.0013 0.0017 0.0020 0.0026 0.0030 0.0036 0.0042
F 355 0.0011 0.0018 0.0025 0.0032 0.0039 0.0050 0.0057 0.0068 0.0080
S 160 0.0001 0.0002 0.0003 0.0005 0.0008 0.0010 0.0014 0.0016 0.0020
Hardened Steels 48HRc
HR 200 0.0002 0.0003 0.0004 0.0006 0.0010 0.0012 0.0017 0.0020 0.0025
D2,D3,H10, 11, 13, Alloy Steels: 4140, 4150, H2 to
4320, 4340,P20, 21 55HRc LR 260 0.0002 0.0004 0.0005 0.0007 0.0012 0.0014 0.0020 0.0024 0.0030
F 330 0.0005 0.0007 0.0009 0.0014 0.0023 0.0027 0.0039 0.0045 0.0057

recommended application types

Slotting (S) Heavy Roughing (HR) Light Roughing (LR) Finishing (F)
ae

ap
ap ap
ap

ae
ae ae

Axial DOC (ap) = up to 0.5 x D Axial DOC (ap) = 1.25 x D Axial DOC (ap) = 1.25 x D Axial DOC (ap) = up to 2 x D
Radial DOC (ae) = 1 x D Radial DOC (ae) = 0.5 x D Radial DOC (ae) = 0.2 x D Radial DOC (ae) = 0.05 x D

• When exceeding recommended axial DOC for both Heavy • For Ramping Operations, a ramp angle of 3-5o is recommended.
Roughing (HR) and Light Roughing (LR) applications, the Feed rate (IPT) remains unchanged.
following adjustments to feed rates should be considered. Axial
DOC 2xD = Reduce IPT by 50%. Axial DOC 3xD = Reduce IPT • Seven (7) flute end mills should be used for Finishing (F)
by 75%. Cutting Speed (SFM) remains unchanged. applicatons only.

• When exceeding recommended Axial DOC on Finishing (F) • When using extended reach tools, reduce the recommended
applications, reduce the recommended IPT by 20%. Cutting feed artes by 20%.
Speed (SFM) remains unchanged.

16 Old Stonebreak Road • Malta, NY 12020 • (800) 444-6455 or (518) 899-2255 • Fax: (518) 899-7869 • duramill.com