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Type leaflet
7451.1/6-10 ZTS
Gate valve
die-forged

pressure seal bonnet

with butt-weld ends

p ca. 600 bar

DN 50/50-500/450

Application Standard variants

 In industrial plants, power stations, process engineering  Parallel discs
and marine engineering.  Hard-faced back seat
 For water, steam, gas, oil and other non-aggressive media.  Drain connection
 Other applications on request.  Lantern ring in the gland
 Gland packing press-out device
Operating data  Cup-disc-spring-supported threaded bush
 Mechanical position indicator
 Pressures up to approx. 600 bar
 Position switch
 Temperatures up to 650C
 Spur gear or bevel gear
 Electric or pneumatic actuator
Materials  Drive bushing for remote actuator
 Body: C 22.8 1.0460 up to 450C  Threaded bush free from non-ferrous metals
15 NiCuMoNb 5 1.6368 up to 450C  Flange design
15 Mo 3 1.5415 up to 530C  Locking device
13 CrMo 44 1.7335 up to 550C  Bypass
10 CrMo 910 1.7380 up to 570C  Relief hole upstream of seat ring
X 20 CrMo V 12 1 1.4922 up to 600C  TRD/TRB-approved
X 10 CrMoVNb 9-1 1.4903 up to 650C
X 11 CrMoWVNb 9-1-1 1.4905 up to 650C Remarks
 Other materials on request  Swing check valves, type ZRS with pressure seal bonnet,
see type sheet 7278.1
Design  Operating instructions 0570.81
 Pressure relief valve: 7300.1
 Body die-forged
 Pressure-seal bonnet
 Non-rotating stem On all enquiries / orders please specify
 Wedges 1 Type 7 Material
 Yoke suitable for mounting electric and pneumatic actuators 2 PN 8 Medium
(DIN ISO 5210/5211) 3 DN 9 Flow rate
 Seats made of wear-resistant and corrosion-proof stellite 6 4 Working pressure 10 Pipe connection
5 Differential pressure 11 Standard variants
The valves are marked to DIN EN 19 (ISO 5209)
6 Operating temperature 12 Type sheet number

When ordering spares, indicate original factory number and

year of manufacture.

DIN ISO 9001

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Working pressures
Material Comp. Max. test Working pressures in bar at temperatures in C
group pressure
bar *) 20 100 150 200 250 300 350 400 425 450 475 500 510 520 530 540 550 560 570 580 590 600 610 620 630 640 650
C 290 212 202 181 161 141 126 105 85 76 66
C22.8 D 440 323 308 277 246 215 192 161 130 115 100
1.0460 E 580 426 407 366 325 284 254 213 172 152 132
F 710 521 496 446 397 347 310 260 210 186 160
15NiCuMoNb5 C 585 429 407 394 380 367 365 341 327 314 242
1.6368 D 900 660 618 598 578 558 539 518 498 476 374
C 365 268 237 214 192 177 151 147 141 140 136 134 94 66 52 42
15Mo3 D 555 408 361 326 292 269 231 223 215 211 207 205 143 100 79 63
1.5415 E 735 539 478 432 386 356 304 294 284 279 275 269 189 132 104 83
F 895 657 583 527 471 434 372 359 347 341 335 329 231 162 128 102
C 365 268 243 228 213 202 187 177 167 162 157 155 138 118 95 79 61 49
13CrMo44 D 555 408 369 346 323 308 284 269 254 246 238 235 211 178 145 119 93 75
1.7335 E 735 539 488 457 427 407 376 355 335 325 315 310 277 236 191 158 124 100
F 895 657 596 558 521 496 459 434 409 397 385 378 341 288 233 193 151 121
C 365 268 248 232 217 213 202 187 177 173 167 162 136 119 104 91 79 69 58 51
10CrMo910 D 555 408 377 354 331 323 308 284 269 262 254 246 207 181 158 138 119 104 89 78
1.7380 E 735 539 498 467 437 427 407 376 355 345 335 325 275 239 210 183 158 138 117 103
F 895 657 608 570 533 521 496 459 434 422 409 397 335 292 255 223 193 168 144 126
C 237 213 188 169 148 129 113 96 83 71 59
X20CrMoV121 D 361 324 286 257 226 196 172 147 126 107 90
1.4922 E 478 429 378 339 299 260 227 195 167 143 119
F 583 523 462 414 365 317 278 238 203 173 146
C 245 225 204 185 166 148 131 116 102 89 78 67 59 50
X10CrMoVNb 9-1 D 324 296 270 244 214 195 174 154 135 117 103 87 77 67
1.4903 E 470 429 391 353 316 283 251 221 197 170 148 126 112 96
F 514 472 428 387 347 311 275 244 215 186 162 139 122 105
C 205 187 170 152 136 125 115 102 91 78
X11CrMoWVNb 9-1-1 D 263 239 218 195 174 160 147 130 116 100
1.4905 E 355 322 294 263 234 215 198 175 156 132
F 420 380 347 311 276 254 234 207 184 158

Strength test: 1,3 x rated pressure (standard) *) Max. test pressure = working pressure x 1,5 / 1,1
Leak test: 1 x rated pressure (standard).

The determination of the max. pressures has been carried out in ac-
cordance with the strength factors specified in the relevant materials
standards and accepted rules of engineering practice.

Materials
Part no. Name of parts Materials for working temperatures up to C

450 530 550 570 600 650

101 Body lower part

102 Body upper part

C22.8 15Mo3 13CrMo44 10CrMo910
1.0460 1.5415 1.7335 1.7380
108 Body

131.1 Connection branch

X10CrMoVNb 9-1
139 Bonnet 1.4903
15NiCuMoNb5 X20CrMoV121
501 *) Split ring 1.6368 1.4922 X11CrMoWVNb 9-1-1
911
10CrMo910 10CrMo910 1 4905
1.4905
360 *) Wedges 1.7380 1.7380
Hard-faced stellite 6

368 *) Slide discs

Hard-faced stellite 6

515 Seat ring 13CrMo44 13CrMo44 10CrMo910

Hard-faced stellite 6 1.7335 1.7335 1.7380

10CrMo910
1.7380

131.2 Connection branch 13CrMo44 X10CrMoVNb 9-1

1.7335 1.4903
X11CrMoWVNb 9-1-1
1.4905

166 Yoke 13CrMo44 -- 1.7335 10CrMo910 -- 1.7380

C22 N -- 1.0402 C22 N -- 1.0402
X22CrMoV121
200 *) Stem X35CrMo17 1.4923
1.4122 X5NiCrTi2615
1.4980

367 *) Wedge holder 13CrMo44 15NiCuMoNb5 10CrMo910 X10CrMoVNb 9-1

1.7335 1.6368 1.7380 1.4903

411.1 *) Gasket Pure graphite

452 Gland 13CrMo44 -- 1.7335 10CrMo910 -- 1.7380

461 *) Packing Pure graphite

544 *) Threaded bushing Multi-alloy bronze / Multi-alloy bronze -- C 22.8 (on ball bearings)

961 Handwheel GG -- 0.6025 / steel welded

*) Recommended spare parts

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DN 50/50 -- 200/175 DN 200/200 -- 500/450

with connection branches without connection branches

Variants

Slide discs Position indicator Drive bushing

with position switch

Spur gear with handwheel Bevel gear with handwheel Electr. actuator Electr. actuator with spur gear

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Special design with connection branches: DN 200/200-500/450

Face-to-face lengths and weights Dimensions in mm

Face-to-face dimension l 1 Weight with handwheel approx. kg

Component C D E F C D E F

200/200 750 950 1050 435 830 on request

250/200 470 920
900 1150
250/250 740 1380
300/250 820 1555
1050 1350
300/300 1295 2320
350/300 1420 2615
1200 1550
350/350 1865 3445
400/350 2035 3890
1350 1750
400/400 2700 4835
450/400 2975 5510
1500 1950
450/450 3450 6420
500/450 1650 2150 3835 --

Pressure relief valve

See type sheet 7300.1 Pressure relief valve
A pressure relief valve is necessary if, with the gate valve closed, there
is a danger of trapped liquid becoming overheated, thus creating an
unacceptable pressure increase inside the valve. A warning plate is
fixed to the arm of the yoke close to the nameplate.

All gate valves with pressure-seal bonnet are factory-fitted with a

closed connecting branch (part no.131.2) with connecting dimensions
ø22/ø14.1 (suitable for pipe ø21.3 x 3.6).

When ordering, please state whether a pressure relief valve is to be

provided, or whether excess pressures are to be released via a by-
pass or a relief hole upstream of seat ring (515). In those cases, the
gate valves can be used only for one direction.
Pipe *) (710) Insulation
CAUTION: Body (100)
The pressure relief valve must not be welded directly to the Pipe coupling (731)
connecting branch (part 131.2), but must be connected to it via an Connecting branch (131.2)
interconnection pipe (part 710) vertically upward and outside the
insulation. The minimum distance to the insulation is 200 mm. *) The pipe (710) between the connecting branch (131.2) and the pressure
relief valve is not included in our scope of supply.

When connecting to a pipe (710), cut Connecting

here and bevel the face to obtain a branch (131.2)
welding groove

Welding groove

Relief hole upstream in the body

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Bypass
When exceeding the pressure difference specified below between the working pressure upstream and the back pressure downstream of the valve,
the gate valves must be provided with a bypass. If a bypass is necessary or desirable for other reasons, a NORI-A globe valve as per type sheet
7642.1 should be used for the standard design, i. e. DN 15 (up to 150 mm gate valve seat diameter) or DN 25 (from 175 mm gate valve seat diameter
onwards.) (Larger nom. sizes on request).

Seat diameter S /50-/175 /200 /250 /300 /350 /400 /450

C 255 240 205
Component D 365 330 275
α p (bar)
group
g p E 475 440 385 275 220
F 585 330 275 220 200

Construction with handwheel and bypass with handwheel Construction with actuator and bypass with actuator

Bypass dimensions
Component groups C, D Dimensions in mm

Seat diameter S Lateral range, max. Height

u1 u2 h7 h8
/50 315 425 240 570
/65 330 440
/80 340 450
/100 360 470
/125 395 505
/150 420 530
/175 455 565 255
/200 500 695
/250 560 755
/300 600 830
/350 600 830
/400 600 830
/450 705 935

Dimensions for component groups E, F on request

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Dimensions of component groups

C and D
Face-to-face dimensions see tables.
Dimensions of butt-weld ends and weld groove form to customer’s
specification, but only within dimensions Amax. and Bmin.

Special dimensions on request

± DN/S 200/175 ² DN/S 200/200

Dimensions in mm
Face-to-face Butt-weld ends not Heights Overhang Hand-wheel Stroke Weight
dimension machined ø
øAmax. øBmin. h1 h2 h3 h4 1) a d1 mm kg
Comp. group C D C D C, D C D C D C D C D C D C D C D C D
50/50 300 350 65 70 45 64
45 400 485 145 680 810 60 60
65/50 90 49 66
360 425 85 475 560 170 315 400
65/65 104 55 79
60 480 565 790 815 175 240 70 75
80/65 130 57 81
390 470 102 195
80/80 115 73 118
70 505 545 600 640 220 850 940 85 87
100/80 76 125
450 550 120 140 400 500
100/100 119 222
90 620 660 710 760 220 255 1020 1120 105 109
125/100 145 155 122 230
DN / S

240/
525 650 240
125/125 155 175 300 177 283
D

110 655 745 750 855 270 305 1110 1290 630 123 136
150/125 185 182 293
600 750 180
150/150 200 500 267 431
240/
175/150 675 850 200 220 135 277 446
eter

35 790
90 855 890 970
9 0 300 320
3 0 1315
3 5 1470
0 800 147 156
56
300
amet

300/
200/150 750 950 225 250 290 461
diam

360
175/175 675 850 220 230 405 615
se t d

155 810 1030 925 1175 320 1425 1780 630 176 184
e / seat

200/175 750 950 245 280 300/ 415 665

400
200/200 260 295 360 430 740
700 800 180 910 1065 1025 1210 370 1605 1885 800 1000 196 207
size

250/200 295 340 360/ 435 785

nal s

250/250 305 365 380 740 1255

Nomina

850 950 225 1015 1280 1150 1445 450 450 1870 2700 238 250
300/250 360 765 1355
Nom

410 1000
300/300 380 360/ 380/ 1300 2155
950 1150 275 1350 1525 1515 1740 575 2385 2475 295 310
350/300 410 470 380 410 1350 2340
500
350/350 430 480 1810 3300
1050 1350 320 1475 1625 1640 1875 645 2630 2995 345 354
400/350 460 535 1900 3600
400/400 475 565 410/ Trans- 2640 4650
1200 1550 365 1720 1785 1930 2035 745 3055 3300 400 402
450/400 515 380/ 445 mission 2795 5135
675 gearing
450/450 530 600 410 required 3360 6185
1350 1750 410 1765 2100 1975 2380 795 3220 3755 440 453
*) 500/450 585 3635 6700

1) h4 Vertical clearance for removal

*) Larger nominal diameters on request

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Dimensions of component groups

E and F
Face-to-face dimensions see tables.
Dimensions of butt-weld ends and weld groove form to customer’s
specification, but only within dimensions Amax. and Bmin.

Special dimensions on request

± DN/S 200/175 ² DN/S 200/200

Dimensions in mm
Face-to-face di- Butt-weld ends not ma- Heights Overhang Handwheel Stroke Weights
mension chined ø
øA max. øB min. h1 h2 h3 h 4 1) a d1 kg
Comp. group E F E F E, F E F E F E F E, F E, F E F E, F E F
50/50 350 85 80 85
45 475 560 170 840 400 63
65/50 95 82 87
425 240
65/65 110 120 145
60 555 650 220 975 500 78
80/65 120 123 148
DN / S

470
80/80 120 130 205 250
70 675 775 1160 500 630 91
100/80 130 140 210 255
550 220/255
100/100 150 160 285 415
90 775 810 885 920 1380 240/300 630 800 112
125/100 160 180 295 420
ter
mete

650
125/125 185 195 475 690
diam

110 875 910 990 1025 305/320 1535 800 140

150/125 195 225 490 710
eat d

750
150/150 225 240 750 1000
si / sea

175/150 850 240 260 135

35 965 1000
000 1110
0 1145
5 320/370
3 0/3 0 1715
5 162
6 770 1025
al size

200/150 950 260 290 790 1050

175/175 850 250 270 360/380 1050 1370
155 980 1050 1125 1195 370/410 1795 189
N mina

200/175 950 260 290 1000

000 1090 1420
Nom

200/200 285 300 on request

900 1050 180 1130 1165 1295 1330 420/460 1990 210
250/200
350 375
250/250
1050 1150 225 1410 1435 1620 1645 460/525 2465 260
300/250 445
425 380/410
300/300 435
1250 1350 275 1705 1755 1915 1965 510/575 2945 320
350/300
500 520
350/350
1450 1550 320 1805 1920 2055 2170 625/645 3255 Trans- 372
400/350 mission
565 595 gearing
400/400
1650 1750 365 1945 2080 2195 2330 725/745 3495 410/445 required 408
450/400
450/450 640
6 0 670
6 0
1850 1950 410 2180 2320 2460 2600 845 3900 456
500/450
1) h4 Vertical clearance for removal
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Product Features - to our Customers’ Benefit

Stop nut
Your benefit Non-rising handwheel
 Limited wedge action in closed
Your benefit
position
 Ideal in confined spaces
 Reliable opening of gate valve
even in the case of variations in
temperature

Threaded bush with cylindrical

roller thrust bearings DIN ISO connection flange
Your benefit Your benefit
 Effortless operation  Simple installation of actuators
without dismantling
 No retrofit required

Pressure seal bonnet

Your benefit
 Safe sealing towards the Back seat
atmosphere

Subject to modifications without notice

 Compact design Your benefit
 Additional stem seal for emer-
gency operation
 Blow-out protection to guard
staff and plant

Movable wedges
Seal faces made of wear and
Your benefit corrosion resistant materials
 Precise alignment to the body
seats Your benefit
 Wedges are easy to replace  High reliability
 Long life

Wedge holder
Your benefit
 No additional load on wedges cau-
sed by operating torques
01.08.98
7451.1/6-10

KSB Armaturen GmbH

P.O. Box 1361 D-91253 Pegnitz  Bahnhofplatz 1 D-91257 Pegnitz
Tel. (+49) 92 41 71-0 Fax: (+49) 92 41 71 1795 Telex: 465211 ks d http://www.ksbgroup.com