South Australia Northern Territory Queensland
South Australia Northern Territory Queensland
South Australia Northern Territory Queensland
129
129 Norrie
Norrie Avenue
Avenue WESTERN AUSTRALIA 185
185 Alexandra
Alexandra Street
Street
Whyalla
Whyalla Norrie,
Norrie, SA
SA 5608
5608 Rockhampton
Rockhampton Nth,
Nth, QLD
QLD 4701
4701
50
50 Kewdale
Kewdale Road
Road
Telephone:
Telephone: (08)
(08) 8645
8645 0322
0322 Telephone:
Telephone: (07)
(07) 4931
4931 4646
4646
Welshpool,
Welshpool, WA
WA 6106
6106
Facsimile:
Facsimile: (08)
(08) 8645
8645 0624
0624 Facsimile:
Facsimile: (07)
(07) 4931
4931 4690
4690
Telephone:
Telephone: (08)
(08) 9358
9358 5266
5266
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]
Facsimile:
Facsimile: (08)
(08) 9451
9451 3866
3866
*Cnr.
*Cnr. Callana
Callana &
& Gosse
Gosse Street
Street Email:
Email: [email protected]
[email protected] 12
12 Ginger
Ginger Street
Street
Roxby
Roxby Downs,
Downs, SA
SA 5725
5725 Mackay,
Mackay, QLD
QLD 4740
4740
Coolawanyah
Coolawanyah Road
Road
Telephone:
Telephone: (08)
(08) 8671
8671 2080
2080 Telephone:
Telephone: (07)
(07) 4952
4952 1544
1544
Karratha,
Karratha, WA
WA 6714
6714
Facsimile:
Facsimile: (08)
(08) 8671
8671 2081
2081 Facsimile:
Facsimile: (07)
(07) 4952
4952 5092
5092
Telephone:
Telephone: (08)
(08) 9185
9185 2244
2244
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]
Facsimile:
Facsimile: (08)
(08) 9185
9185 1033
1033
*Lot
*Lot 3,
3, Bel
Bel Air
Air Drive
Drive Email:
Email: [email protected]
[email protected] *Unit
Unit 99//22Walsh
WalshStreet
Street
Port
Port Lincoln,
Lincoln, SA
SA 5606
5606 South
South Gladstone,
Gladstone, QLD
QLD 4680
4680
*10
*10 Harwell
Harwell Way
Way
Telephone:
Telephone: (08)
(08) 8683
8683 3955
3955 Telephone:
Telephone: (07)
(07) 4972
4972 0872
0872
Wedgefield,
Wedgefield, WA
WA 6721
6721
Facsimile:
Facsimile: (08)
(08) 8683
8683 3977
3977 Facsimile:
Facsimile: (07)
(07) 4972
4972 0860
0860
Telephone:
Telephone: (08)
(08) 9140
9140 1333
1333
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]
Facsimile:
Facsimile: (08)
(08) 9140
9140 2833
2833
VICTORIA Email:
Email: [email protected]
[email protected] NEW SOUTH WALES
135
135 South
South Gippsland
Gippsland Highway
Highway *Unit
Unit 44//37
37Woodstock
WoodstockStreet
Street 16
16 Fariola
Fariola Street
Street
Dandenong,
Dandenong, VIC
VIC 3175
3175 Newman,
Newman, WA WA 6753
6753 Silverwater,
Silverwater, NSW
NSW 2128
2128
Telephone:
Telephone: (03)
(03) 9706
9706 9333
9333 Telephone:
Telephone: (08)
(08) 9175
9175 5088
5088 Telephone:
Telephone: (02)
(02) 9748
9748 1166
1166
Facsimile:
Facsimile: (03)
(03) 9706
9706 9116
9116 Facsimile:
Facsimile: (08)
(08) 9175
9175 1212
1212 Facsimile:
Facsimile: (02)
(02) 9647
9647 2958
2958
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]
*44
*44 East
East Derrimut
Derrimut Crescent
Crescent *72A
*72A Munibung
Munibung Road
Road
Derrimut,
Derrimut, VIC
VIC 3030
3030 Cardiff,
Cardiff, NSW
NSW 2285
2285
Telephone:
Telephone: (03)
(03) 8348
8348 8800
8800 Telephone:
Telephone: (02)
(02) 4953
4953 7966
7966
Facsimile:
Facsimile: (03)
(03) 8348
8348 8850
8850 Facsimile:
Facsimile: (02)
(02) 4953
4953 7769
7769
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]
1
Stainless Steel Rigging
STAINLESS STEEL RIGGING SYSTEMS
Nobles recommends the following rigging systems and combinations. The rigging systems are divided into three types.
Machine swaged rigging screw with Machine swaged fork terminal Machine swaged thimble eye
swage end
2
Stainless Steel Rigging
STAINLESS STEEL RIGGING SYSTEMS
The jaw and jaw turnbuckle can be swapped for a jaw and jaw
rigging screw, a hook and eye turnbuckle or even an eye and eye
turnbuckle. If an eye and eye turnbuckle is to be used the saddle
must be secured to the post after it has been fed through the
turnbuckle eye.
The dee shackle is not required if the saddle is fed through the
thimble before being secured to the post or if the thimble eye
is opened up and closed around the saddle before the wire rope
grips are applied. The plane of the wire rope grips and saddle
must be considered if the thimble is attached directly to the
saddle.
Note: If higher strength is required i.e. such as in a bracing
application, the use of 3 or 4 wire rope grips per end termination
is recommended to achieve the desired strength. 2 or 3 wire rope
grips per end should be adequate for barrier or balustrading type Wire rope assembly utilising Swageless Terminal attached directly
applications. to a Saddle on the post.
Wire rope assemblies utilising wire rope grips and turnbuckles
Hook and eye turnbuckles can be substituted for eye and eye
or rigging screws located in the centre (or at another convenient
turnbuckles if the rigging needs to be quickly removable but hook
location in the wire rope assembly) can be used in a bracing
and eye turnbuckles are not as strong as eye and eye turnbuckles
situation or if access to the ends is difficult. Eyebolts are
(refer to turnbuckle specifications). Eye and eye turnbuckles are
recommended for post fixings if the rigging is to be used for
recommended for permanent rigging or where maximum strength
bracing. Eyebolts should be secured into the posts in the same
is required. Eye and eye turnbuckles can only be used with saddle
direction as the wire wherever possible.
terminations on the posts and cannot be used with eyebolts
unless a shackle is incorporated into the system.
3
Stainless Steel Rigging
STAINLESS STEEL RIGGING SYSTEMS
FERRULES
Copper ferrules are recommended for use on stainless steel wire
rope as they will provide the best possible corrosion resistance
and longest life.
Large Tool – 2 in 1
Has two dies sizes
4mm wire rope
5mm wire rope
Large Tool – 3 in 1
Has three die sizes
2.4mm wire rope
3.2mm wire rope
4.0mm wire rope
4
Stainless Steel Rigging
Wire rope assembly utilising Machine Swaged Thimble Eye and Wire rope assembly utilising Jaw and Swage End Rigging Screw
Jaw and Jaw Rigging Screw connected to a Saddle on the post. attached directly to a Saddle on the post.
Wire rope assembly utilising Machine Swaged Thimble Eye Wire rope assembly utilising a Swaged Fork attached directly to a
connected to the saddle on the post with a Dee Shackle. Saddles Saddle on the post.
can be substituted for Eyebolts if required.
The use of machine swaged thimble eyes will provide the Jaw and Swage End Rigging Screws (one end) are normally used
maximum strength in a bracing situation. They can be utilised in conjunction with a Swaged Fork (other end) to have a uniform,
with eye and eye turnbuckles for maximum strength and in sleek and aesthetically appealing wire rope assembly.
permanent applications or hook and eye turnbuckles or jaw and
jaw rigging screws if the rigging needs to be removable.
The use of hook and eye turnbuckles reduces the strength of
the assembly but enables quick and easy removal of the rigging.
Jaw and jaw rigging screws provide a good balance between
aesthetic appeal, high strength and removability. Eyebolt
post fixings drilled in the same direction as the wire rope are
recommended for maximum strength.
Note: The use of thimbles is highly recommended in machine
swaged ferrule secured eyes. The thimble protects the inside of
the wire rope against wear and kinking due to tensioning the eye
around a small diameter eye bolt, saddle or pin. Thimbles eyes
need to be opened and closed with pliers or vice grips if the eye
is to be held captive in an eyebolt or turnbuckle eye.
Turnbuckles or rigging screws should always be wound out to
the longest practical length before the wire rope is attached. This
will enable maximum adjustment when tensioning. Wire rope has
some stretch under tension and it is particularly important that
the maximum adjustment is available on long runs of wire.
5
Stainless Steel Rigging
RECOMMENDED CONFIGURATIONS
1 Screw Eye
Wire Rope Grip Thimble Eye
For fixing in timber
Jaw & Jaw Turnbuckle
Eye Bolt Hand Swaged Thimble Eye
For fixing in
timber or steel
Jaw & Jaw Rigging Screw
Saddle Machine Swaged Thimble Eye
For fixing in timber or steel
6
Stainless Steel Rigging
DO IT YOURSELF RIGGING
Nobles have Wire Rope Cutters, Hand Swage Tools and Portable
Wire Rope Presses available for hire in most areas. Nobles sales
IMPORTANT staff will be able to assist in choosing the most appropriate
Nobles DO NOT make recommendations in regard to local rigging system to fit within the parameters of a given application
council and or shire regulations or local building codes and and ensure you have the right equipment to do the job properly
regulations. The customer must establish any regulatory and achieve a professional result.
requirement and Nobles will not be held responsible for any
supply or installation that is not in compliance with any
local regulations.
Note: Roll swage machine is used for swage fittings only and not
for ferrule secured thimble eyes.
7
Stainless Steel Rigging
END FITTINGS, TERMINATIONS & USE OF EQUIPMENT
Listed below are some tips on how to achieve the most Hand Swaging
professional results possible using stainless steel rigging.
Thimbles
Machine Swaging
Wire rope grips should always be applied with the saddle of the
grip on the live or main line of the wire rope. The number of grips
required depends on the application and the desired strength.
For maximum strength 3 or 4 grips is recommended per eye
termination and they should be placed about 6 rope diameters
apart. If strength is not an important factor then 2 or 3 grips per
eye termination should be adequate. A ratchet drive and socket is
recommended for tightening nuts.
Swageless Terminals
8
Stainless Steel Rigging
CARE & MAINTENANCE OF STAINLESS STEEL RIGGING
Stainless steel rigging is usually considered to be very low
maintenance but it still should be cleaned from time to time to
keep it looking at its best. The generally accepted method of
cleaning stainless rigging is with a soft cloth and mild detergent
before being rinsed with clean cold water.
Abrasive scourers and steel wool pads should be avoided but
commercial metal cleaners or polishes can be applied to remove
any stains or if a highly polished effect is desired.
9
Stainless Steel Rigging
STAINLESS STEEL WIRE ROPE
There are three common constructions of stainless steel wire rope used in fixed rigging applications. Nobles are stocking stainless steel wire
rope mainly in 316 grade but some 304 grade product is available.
7 x 19
7x19 is the most common and versatile construction of stainless steel
wire rope. It consists of 7 strands each with 19 wires and is the most
flexible and the easiest construction to work with particularly where the
rope needs to turn corners, change directions or where ferrule secured
thimble eyes and wire rope grips are used. 7x19 can be used in either
fixed rigging or for limited working rope applications such as on a
boat winch.
7x7
7x7 consists of 7 strands each with 7 wires and is not as flexible as
7x19. 7x7 is an excellent choice for fixed rigging applications such as
balustrading and safety barrier rails. Although 7x7 is stiffer than 7x19
it is still capable of limited angles and can be used with thimble eyes
or swage fittings. 7x7 has very limited applications as a running or
working rope.
1 x 19
1x19 consists of a single strand with 19 wires. 1x19 is very stiff and is
suitable for fixed “straight line” rigging only such as mast stays, guy
ropes and structural applications. It cannot be used with thimble eyes
and is best utilised and looks very effective with machine swaged end
fittings.
10
Stainless Steel Rigging
STAINLESS STEEL WIRE ROPE
Approximate Minimum
Nominal Diameter
Stock Code Grade & Construction Mass Breaking Load
mm
kg/100m kg
AS0201196 2 2.1 340
AS0301196 3 4.6 760
AS0401196 4 8.2 1,340
AS0501196 5 12.8 2,000
AS0601196 6 18.4 2,880
AS0801196 8 32.0 4,810
AS1001196 10 51.0 8,400
AS1101196 11 73.4 9,070
316 Grade 1x19
AS1301196 12.7 78 12,200
AS1401196 14 100.0 16,189
AS1601196 16 131.0 20,386
AS0207076 2 1.7 232
AS0307076 3 3.7 520
AS0407076 4 6.7 1,000
AS0507076 5 10.3 1,620
AS0607076 6 14.9 2,060
AS0807076 8 26.2 3,670
AS1007076 316 Grade 7x7 10 41.0 5,750
AS0207194 2 1.7 295
AS0307194 3 3.7 540
AS0407194 4 6.7 1,089
AS0507194 5 10.3 1,820
AS0607194 6 14.9 2,480
AS0807194 8 25.8 4,082
AS1007194 10 40.0 5,980
AS1107194 11 50.6 6,790
304 Grade 7x19
AS1307194 12.7 65.5 10,340
AS1407194 14 80.0 12,380
AS1607194 16 105.0 15,880
AS0207196 2 1.7 212
AS0307196 3 3.7 780
AS0407196 4 6.7 910
AS0507196 5 10.3 1,490
AS0607196 6 14.9 1,910
AS0807196 8 25.8 3,450
AS1007196 10 40.0 5,310
AS1107196 11 50.6 6,430
316 Grade 7x19
AS1307196 12.7 65.5 8,570
AS1407196 14 80.0 10,410
AS1607196 16 105.0 13,600
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11
Stainless Steel Rigging
WARNING
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8VHRQO\ORDGUDWHGSURGXFWVIRUOLIWLQJ
12
Stainless Steel Rigging
STAINLESS STEEL FITTINGS
WARNING
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8VHRQO\ORDGUDWHGSURGXFWVIRUOLIWLQJ
13
Stainless Steel Rigging
WARNING
E
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D
8VHRQO\ORDGUDWHGSURGXFWVIRUOLIWLQJ
14
Stainless Steel Rigging
WARNING
6WDLQOHVV6WHHO&KDLQDQGILWWLQJVDUHQRWUDWHGIRUOLIWLQJDSSOLFDWLRQV
8VHRQO\ORDGUDWHGSURGXFWVIRUOLIWLQJ
Maximum Working Load (MWL) is the maximum load that should be placed on these shackles
in a given application. The Minimum Breaking Load (MBL) is 8 times the MWL. Although the MBL of
stainless steel is similar to mild steel it should be noted that the yield strength of stainless steel is
lower. Mild Steel will typically yield at about 65-70% of MBL but Stainless Steel will yield at about
40-45% of the MBL that is why a higher factor of safety (8:1) is recommended for stainless steel
shackles.
15
ABN 18 007 513 395
SOUTH AUSTRALIA NORTHERN TERRITORY QUEENSLAND
80-92
80-92 Grand
Grand Junction
Junction Road
Road 49
49 Benison
Benison Road
Road 16
16 Precision
Precision Street
Street
Kilburn,
Kilburn, SA
SA 5084
5084 Winnellie,
Winnellie, NT
NT 0821
0821 Salisbury,
Salisbury, QLD
QLD 4107
4107
Telephone:
Telephone: (08)
(08) 8260
8260 6688
6688 Telephone:
Telephone: (08)
(08) 8947
8947 4884
4884 Telephone:
Telephone: (07)
(07) 3277
3277 9222
9222
Facsimile:
Facsimile: (08)
(08) 8349
8349 6260
6260 Facsimile:
Facsimile: (08)
(08) 8947
8947 4770
4770 Facsimile:
Facsimile: (07)
(07) 3875
3875 1594
1594
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]
129
129 Norrie
Norrie Avenue
Avenue WESTERN AUSTRALIA 185
185 Alexandra
Alexandra Street
Street
Whyalla
Whyalla Norrie,
Norrie, SA
SA 5608
5608 Rockhampton
Rockhampton Nth,
Nth, QLD
QLD 4701
4701
50
50 Kewdale
Kewdale Road
Road
Telephone:
Telephone: (08)
(08) 8645
8645 0322
0322 Telephone:
Telephone: (07)
(07) 4931
4931 4646
4646
Welshpool,
Welshpool, WA
WA 6106
6106
Facsimile:
Facsimile: (08)
(08) 8645
8645 0624
0624 Facsimile:
Facsimile: (07)
(07) 4931
4931 4690
4690
Telephone:
Telephone: (08)
(08) 9358
9358 5266
5266
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]
Facsimile:
Facsimile: (08)
(08) 9451
9451 3866
3866
*Cnr.
*Cnr. Callana
Callana &
& Gosse
Gosse Street
Street Email:
Email: [email protected]
[email protected] 12
12 Ginger
Ginger Street
Street
Roxby
Roxby Downs,
Downs, SA
SA 5725
5725 Mackay,
Mackay, QLD
QLD 4740
4740
Coolawanyah
Coolawanyah Road
Road
Telephone:
Telephone: (08)
(08) 8671
8671 2080
2080 Telephone:
Telephone: (07)
(07) 4952
4952 1544
1544
Karratha,
Karratha, WA
WA 6714
6714
Facsimile:
Facsimile: (08)
(08) 8671
8671 2081
2081 Facsimile:
Facsimile: (07)
(07) 4952
4952 5092
5092
Telephone:
Telephone: (08)
(08) 9185
9185 2244
2244
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]
Facsimile:
Facsimile: (08)
(08) 9185
9185 1033
1033
*Lot
*Lot 3,
3, Bel
Bel Air
Air Drive
Drive Email:
Email: [email protected]
[email protected] *Unit
Unit 99//22Walsh
WalshStreet
Street
Port
Port Lincoln,
Lincoln, SA
SA 5606
5606 South
South Gladstone,
Gladstone, QLD
QLD 4680
4680
*10
*10 Harwell
Harwell Way
Way
Telephone:
Telephone: (08)
(08) 8683
8683 3955
3955 Telephone:
Telephone: (07)
(07) 4972
4972 0872
0872
Wedgefield,
Wedgefield, WA
WA 6721
6721
Facsimile:
Facsimile: (08)
(08) 8683
8683 3977
3977 Facsimile:
Facsimile: (07)
(07) 4972
4972 0860
0860
Telephone:
Telephone: (08)
(08) 9140
9140 1333
1333
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]
Facsimile:
Facsimile: (08)
(08) 9140
9140 2833
2833
VICTORIA Email:
Email: [email protected]
[email protected] NEW SOUTH WALES
135
135 South
South Gippsland
Gippsland Highway
Highway *Unit
Unit 44//37
37Woodstock
WoodstockStreet
Street 16
16 Fariola
Fariola Street
Street
Dandenong,
Dandenong, VIC
VIC 3175
3175 Newman,
Newman, WA WA 6753
6753 Silverwater,
Silverwater, NSW
NSW 2128
2128
Telephone:
Telephone: (03)
(03) 9706
9706 9333
9333 Telephone:
Telephone: (08)
(08) 9175
9175 5088
5088 Telephone:
Telephone: (02)
(02) 9748
9748 1166
1166
Facsimile:
Facsimile: (03)
(03) 9706
9706 9116
9116 Facsimile:
Facsimile: (08)
(08) 9175
9175 1212
1212 Facsimile:
Facsimile: (02)
(02) 9647
9647 2958
2958
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]
*44
*44 East
East Derrimut
Derrimut Crescent
Crescent *72A
*72A Munibung
Munibung Road
Road
Derrimut,
Derrimut, VIC
VIC 3030
3030 Cardiff,
Cardiff, NSW
NSW 2285
2285
Telephone:
Telephone: (03)
(03) 8348
8348 8800
8800 Telephone:
Telephone: (02)
(02) 4953
4953 7966
7966
Facsimile:
Facsimile: (03)
(03) 8348
8348 8850
8850 Facsimile:
Facsimile: (02)
(02) 4953
4953 7769
7769
Email:
Email: [email protected]
[email protected] Email:
Email: [email protected]
[email protected]