NG 50

Mobile Hydraulic Maschinenfabrik GmbH & Co. KG

Pump Units

Hydraulic pump unit 77-227.20

Technical Data
- Wheel dia.: 285 mm
- Oil reservoir NG 50: useful oil capacity approx. 30 l, total oil capacity approx. 40 l
- High-pressure pump: 4.2 - 8.4 l/min
- Operating pressures: up to 650 bar
- Electric motors: 3.0 - 5.5 kW, 1500 rpm
- Control: manual directional control valves, electric control, PC
This generation of hydraulic units complements the well proven Explanations
series of “mini pump units“ and “hydraulic automatic pump,
control and measuring units“. PN Rated pressure
SP Stressing
Thanks to its compact design the NG 50 series is easier to handle
than the pump units type 77-024.00 and 77-043.00 and more O Zero position, oil circulation under no
efficient than mini pump units. pressure, SP-line closed off
V Wedge seating (lock-off)
Depending on the type of control provided, they are suitable for
the operation of all PAUL stressing jacks, hydraulic cylinders, V + R Wedge seating and retraction
steel cutters, etc. For stressing jacks with a common
wedge-seating and retraction chamber
Control is effected by a PC control, an electro-hydraulic control or (2-hose jacks)
by means of manually operated directional control valves. In the “V“ function, SP is shut off,
in the “R“ function, Sp is open.
According to their configuration the NG 50 pump units will
R Retraction
generate a maximum pressure of 450, 500 or 650 bar. The various
basic models are suitable for different functions (Table 1). Kl Gripping

The wide range of electrical equipment (Table 3) caters for

different operating voltages and frequencies.

Basic Models Table 1

Basic unit without high-pressure pump, electrical equipment, hydraulic couplings
Order No. 77-227.00 77-227.60 77-227.20 77-227.10 77-227.17

Control / control valve electr. / PC electr. / PC electr. actuated electr. actuated electr. actuated

Pressure relief valves

Stressing “SP“ e) 0 - 450 bar 0 - 450 bar 0 - 450 bar 0 - 450 bar 0 - 620 bar
Wedge-seating “V“ 0 - 450 bar 0 - 450 bar - - -
Retraction “R“ 200 bar 200 bar 200 bar 0 - 150 bar (V + R) 0 - 400 bar (V + R)
Main safety valve 450 bar 450 bar 450 bar 450 bar 650 bar
Precision drain valve - - - - -
Hydr. circuit diagram - - - 77-212 Bl.53 77-212 Bl.78
Electr. circuit diagram - - - 77-001 Bl.36 77-001 Bl.36
Functions SP-O-Kl-V-R SP-O-V+R SP-O-Kl-V-R SP-O-V+R SP-O-V+R

Spares kit
for basic unit 77-037.00 77-044.00 77-044.00

Motor power; Order Numbers of high-pressure pumps (P): see Table 2

delivery flow Order Numbers of electrical equipment (E): see Table 3 a)

3 kW; 4.2 l/min. E1 / P4 E3 / P4 E5 / P4 E7 / P4 E7 / P4

3 kW; 5.8 l/min. E1 / P1 E3 / P1 E5 / P1 E7 / P1 E7 / P1
5.5 kW; 8.4 l/min. E2 / P2 E4 / P2 E6 / P2 E8 / P2 E8 / P2
5.5 kW; 7.4/3.7 l/min. E2 / P3 E4 / P3 E6 / P3 E8 / P3 E8 / P3

Hydraulic PN incl. 13-069.14 incl. 13-069.14 -

couplings 450 bar square +13-069.31 square +13-069.31 -
PN coupling coupling
Order No. 700 bar 77-134.42 77-134.42 77-134.42

Overall dimensions
LxWxH approx. mm 1460x740x1080 1460x740x1080 1350x740x1060 1350x740x1060 1350x740x1060
Weight w/o oil approx. kg 125 120 115 110 110

Main application Four-hose Two-hose Four-hose Two-hose Two-hose

stressing jacks stressing jacks stressing jacks stressing jacks stressing jacks
Tensa SM 240 kN
Explanations Attention!
To obtain the pressures indicated in Table 1
a) Reference E = Electrical equipment, see Table 3 (basic unit), select the bold-face pumps/electrical
Reference P = High-pressure pumps, see Table 2 equipment.
Bold-face types to be preferred!

b) With M 16 x 1.5 pressure gauge connection (special design)

Caution!
c) With M 16 x 2 pressure gauge connection (standard design) Pressure relief valves must be set to suit the techni-
cal data of the equipment that is connected. (Note
d) Coupling piece with 2.5 m hose No. 72-544.00, the max. operating pressure of the high-pressure
required for connecting a 4-hose jack pumps, Table 2.)

e) E.g. “0 - 700 bar“: adjustable by hand wheel or screwdriver

from outside, max. pressure 700 bar.
E.g. “200 bar“: set at the works to 200 bar, adjustable from out-
side with a wrench

f) incl. remote control 5 m

g) Functions V (wedge-seating) and R (retraction) are to be

actuated separately.

Basic unit without high-pressure pump, electrical equipment, hydraulic couplings

Order No. 77-227.30 77-227.31 77-227.32 77-227.33 77-227.40 77-227.50

Control / Control valve 4/3 (13-085.00) 4/4 (13-084.00) 5/4 (13-095.00) 7/5 (13-087.00) 4/3 5/4
manual manual manual manual electr. actuated electr. actuated
Pressure relief valves
Stressing “SP“ e) 0 - 700 bar 0 - 700 bar 0 - 700 bar 0 - 700 bar 0 - 700 bar 0 - 700 bar
Wedge-seating “V“ - 150 bar (V + R) 0 - 700 bar 200 bar - 0 - 700 bar
Retraction “R“ 200 bar - 200 bar 200 bar 200 bar 200 bar
Main safety valve - - - - - -
Precision drain valve in “SP“ in “SP“ in “SP“ in “SP“ in “SP“ in “SP“
Hydr. circuit diagram 77-213 Bl.32 77-212 Bl.56 77-212 Bl.77
Electr. circuit diagram - - 77-212 Bl.76
Functions SP-O-R SP-O-V+R SP-O-V-R SP-O-V-R-Kl SP-O-R SP-O-V-R

Spares kit
for basic unit

Motor power; Order Numbers of high-pressure pumps (P): see Table 2

delivery flow Order Numbers of electrical equipment (E): see Table 3 a)

3 kW; 4.2 l/min. E9 / P4 E9 / P4 E9 / P4 E9 / P4 E11 / P4 f) E13 / P4 f)

3 kW; 5.8 l/min. E9 / P1 E9 / P1 E9 / P1 E9 / P1 E11 / P1 f) E13 / P1 f)
5.5 kW; 8.4 l/min. E10 / P2 E10 / P2 E10 / P2 E10 / P2 E12 / P2 f) E14 / P2 f)
5.5 kW; 7.4/3.7 l/min. E10 / P3 E10 / P3 E10 / P3 E10 / P3 E12 / P3 f) E14 / P3 f)

Hydraulic PN 77-134.32 b) 77-134.33 b) 77-134.32 b) 77-134.33 b)

couplings 450 bar 77-134.34 c) 77-134.34 c) 77-134.37 c) 77-134.36 d) 77-134.34 c) 77-134.37 c)
PN
Order No. 700 bar 77-134.35 77-134.35 77-134.30 - 77-134.35 77-134.30

Overall dimensions
LxWxH approx. mm 1350x740x1060 1350x740x1060 1350x740x1060 1350x740x1060 1350x740x1060 1350x740x1060
Weight w/o oil approx. kg 100 100 110 110 120 120

Main application Double-acting Two-hose jack, Tensa SM 240 kN Four-hose jack, Double acting Tensa M jack
Cylinders Twin stressing Two-hose jack, Tensa S cylinders, operation Two-hose
jack, Twin stressing stressing jack by one or two jack g)
Tensa SM 240 kN jack buttons, button Twin stressing
heading machine jack g)
High-Pressure Pumps Table 2
Reference P1 P2 P3 P4
Order No. 78-057.00 78-028.00 78-090.00 78-059.00
Intermediate flange Order No. - 77-227.36 77-227.36 -
Spares kit Order No. 77-038.00 77-038.00 77-038.02 77-038.00

Operating pressures
Depending on motor power,
delivery flow, radial pistons

0703
Reference P1 P2 P3 P4
Motor power / electrical equipment kW 3.0 5.5 5.5 5.5 3.0
Delivery flow l/min. 5.8 8.4 7.4 3.7 4.2
Continuous operating pressure bar 260 360 370 650 360
Intermittent operating pressure bar 390 450 550 650 540
50% duty cycle, 10 min. cycles
Max. operating pressure 10 sec. bar 450 450 650 650 650
Number x Ø of radial pistons 7 x Ø 10 10 x Ø 10 14 x Ø 8 7xØ8 5 x Ø 10

Error and modification reserved.

Electrical Equipment Table 3
Including 0.7 m connection cable and complete electric coupling to CEE DIN 49462/63
(3 kW = 16 A; 5.5 kW = 32 A). Order Numbers for spares kit in brackets ( ).

Voltage (V) Frequency (Hz)

Reference 220 220/260 (380) 400 380/440 415 440 480
50 60 50 60 50 50 60
E1 77-227.80
E2 77-227.81
E3 77-227.89
E4 77-227.90
E5 77-094.00 77-098.00 77-091.00 77-097.00 77-185.00 77-135.00
(77-095.00) (77-095.00) (77-092.00) (77-092.00) (77-092.00) (77-092.00)
E6 77-126.00 77-182.00 77-088.00 77-099.00 77-205.00 77-190.00 77-167.00
(77-127.00) (77-127.00) (77-095.00) (77-095.00) (77-095.00) (77-095.00) (77-041.00)
E7 77-105.00 77-178.00 77-103.00 77-171.00 77-069.00
(77-107.00) (77-107.00) (77-109.00) (77-109.00) (77-109.00)
PAUL-Info B 131.19/1

E8 77-187.00 77-104.00 77-172.00

(77-187.02) (77-107.00) (77-107.00)
E9 77-227.82
E 10 77-227.91** 77-227.83
E 11 77-227.84*
E 12 77-227.85
E 13 77-227.87
GB

E 14 77-227.88

* for 400 V, 50 Hz and 460 V, 60 Hz

** for 200 V, 50 / 60 Hz and 220 V, 60 Hz

Max-Paul-Straße 1 88525 Dürmentingen / Germany

Phone: +49 (0) 7371 / 500-0 Fax: +49 (0) 7371 / 500-111
Maschinenfabrik GmbH & Co. KG Mail: [email protected] Web: www.paul-d.com