Flexy Iom 0704 e - NC
Flexy Iom 0704 e - NC
Flexy Iom 0704 e - NC
and maintenance
FLEXY
FLEXY-IOM-0704-E
CONTENTS
INSTALLATION
OPERATION
MAINTENANCE MANUAL
Ref. FLEXY_IOM/0704-E
FXA 25 - FXA 30 - FXA 35 - FXA 40 - FXA 55 - FXA 70 - FXA 85 - FXA 100 - FXA 110 - FXA 140 - FXA 170
FXK 25 - FXK 30 - FXK 35 - FXK 40 - FXK 55 - FXK 70 - FXK 85 - FXK 100 - FXK 110 - FXK 140 - FXK 170
The technical information and specifications contained in this manual are for reference only. The manufacturer reserves the right to modify these without
warning and without obligation to modify equipment already sold.
CONTENTS
INSTALLATION
TRANSPORT - HANDLING .............................................................................................. 4
INSTALLATION ............................................................................................................... 12
INSTALLATION ON A ROOF MOUNTING FRAME ........................................................... 13
INSTALLATION ON POSTS ............................................................................................ 15
COMMISSIONING ........................................................................................................... 16
OPERATION
VENTILATION ................................................................................................................. 21
AIR FLOW BALANCING .................................................................................................. 23
FILTERS ......................................................................................................................... 39
FANSTART OPERATION ................................................................................................. 40
FX AIR FLOW BALANCING ............................................................................................. 41
HOT WATER COILS ....................................................................................................... 44
GAS BURNERS .............................................................................................................. 45
CONTROL FUNCTIONS
USING THE KP 17 COMFORT DISPLAY ........................................................................ 57
USING THE KP02 MAINTENANCE DISPLAY ................................................................. 58
USING THE KP07 REMOTE GRAPHICAL DISPLAY ...................................................... 72
BMS CONTACTS KIT ...................................................................................................... 81
CLIMATIC™ PARAMETERS ............................................................................................ 82
CONTROL INTERFACE CLIMALINK/CLIMALOOK ......................................................... 88
WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS LIST OF ITEMS ....................................................... 96
ELECTRICAL WIRING DIAGRAMS .............................................................................. 100
TROUBLESHOOTING
SAFETY AND ERROR CODES ..................................................................................... 117
MAINTENANCE DIAGNOSTIC ..................................................................................... 123
MAINTENANCE PLAN .................................................................................................. 126
WARRANTY .................................................................................................................. 129
CERTIFICATES
ISO 9001 CERTIFICATION ........................................................................................... 130
PED CERTIFICATION OF CONFORMITY ..................................................................... 131
GLAS WOOL FIRE CLASS ........................................................................................... 132
33 KW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................... 133
60 KW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................... 134
120 KW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................. 135
180 kW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................. 136
INSULATION FIRE CLASS ........................................................................................... 137
IMPORTANT NOTICE
All work on the unit must be carried out by a qualified and authorised employee.
Non-compliance with the following instructions may result in injury or serious accidents.
Replacing components:
• In order to maintain CE marking compliance, replacement of components shall be carried
out using spare parts, or using parts approved by Lennox.
• Only the coolant shown on the manufacturer's nameplate shall be used, to the exclusion of
all other products (mix of coolants, hydrocarbons, etc.).
CAUTION:
In the event of fire, refrigerating circuits can cause an explosion and spray coolant gas and oil.
It is recommended that you fill the two tables below before transferring the zone settings to the Climatic controller.
Il est recommandé de remplir les deux tableaux ci-dessous avant de transférer les consignes de zones vers le contrôleur
Climatic50.
Variables to adjust for each time zone / Consignes à renseigner pour chaque zone horaire
Sp Room °C 3311 8 35
Mini.Air % 3312 0 100
Sp Dyna °C 3321 0 99.9
Sp Cool °C 3322 8 35
Sp Heat °C 3323 8 35
Swap Heater On/Off 3324 ~ ~
Activation On/Off 3331 ~ ~
Swap Heater On/Off 3332 ~ ~
Sp.Dehu % 3341 0 100
Sp.Humi % 3342 0 100
Fan On/Off On/Off 3351 ~ ~
Fan Dead On/Off 3352 ~ ~
F.Air On/Off 3353 ~ ~
CO2 On/Off 3354 ~ ~
Comp.Cool. On/Off 3355 ~ ~
Comp.Heat. On/Off 3356 ~ ~
AuxHeat On/Off 3357 ~ ~
Humidif. On/Off 3358 ~ ~
Low Noise On/Off 3359 ~ ~ N/A N/A N/A
COMMENTS .............................................................................................................................................................................
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DELIVERY CHECKS
On receipt of a new equipment please check the following STORAGE
points. It is the customer's responsibility to ensure that the When units are delivered on site they are not always required
products are in good working order: immediately and are sometimes put into storage. In the event
- The exterior has not been damaged in any way. of medium to long-term storage, we recommend the following
- The lifting and handling equipment are suitable for the procedures :
equipment and comply with the specifications of the handling - Ensure that there is no water in the hydraulic systems.
instructions enclosed here-in. - Keep the heat exchanger covers in position (AQUILUX cover).
- Accessories ordered for on site installation have been - Keep protective plastic film in position.
delivered and are in good working order. - Ensure the electrical panels are closed.
- The equipment supplied corresponds to the order and - Keep all items and options supplied in a dry and clean
matches the delivery note. place for future assembly before using the equipment.
RATING PLATE
085 N2N3M
2004
Figure 2
LENGTH (mm)
HEIGHT (mm)
WIDTH (mm)
HOOD (mm)
WEIGHT (kg) SLING
Condensation Airflow configuration std std high
Standard Centrifugal 1 2 3 4 5 6 7 8 gas gas 1 2 3
FC/FH 085 - Cooling only and heat pump
X - X - - - - - - X 3785 2255 1495 630 1220 - - 2830 2330 -
X - - - - X - - X - 3785 2255 1495 630 1270 - - 2830 2330 -
X - - X X - X X - - 3785 2285 1495 630 1275 - - 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 1435 - - 3230 2430 1870
- X - - - X - - X - 3835 2255 2080 630 1485 - - 3230 2430 1870
- X - X X - X X - - 3835 2285 2080 630 1490 - - 3230 2430 1870
FC/FH 085 - GAS
X - X - - - - - - X 3785 2255 1495 630 - 1320 1390 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 - 1535 1605 3230 2430 1870
FC/FH 100 - Cooling only and heat pump
X - X - - - - - - X 3785 2255 1495 630 1280 - - 2830 2330 -
X - - - - X - - X - 3785 2255 1495 630 1320 - - 2830 2330 -
X - - X X - X X - - 3785 2285 1495 630 1320 - - 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 1495 - - 3230 2430 1870
- X - - - X - - X - 3835 2255 2080 630 1545 - - 3230 2430 1870
- X - X X - X X - - 3835 2285 2080 630 1545 - - 3230 2430 1870
FC/FH 100 - GAS
X - X - - - - - - X 3785 2255 1495 630 - 1380 1450 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 - 1595 1665 3230 2430 1870
CASQUETTE (mm)
LENGTH (mm)
HEIGHT (mm)
WIDTH (mm)
WEIGHT (kg) SLING
Condensation Airflow configuration std std high
Standard Centrifugal 1 2 3 4 5 6 7 8 gas gas 1 2 3
FC/FH 120 - Cooling only and heat pump
X - X - - - - - - X 3585 2255 1470 630 1530 - - 2700 - 2080
X - - - - X - - X - 3585 2255 1470 630 1580 - - 2700 - 2080
X - - X X - X X - - 3585 2285 1470 630 1600 - - 2700 - 2080
- X X - - - - - - X 3635 2255 1930 630 1805 - - 3000 2410 1880
- X - - - X - - X - 3635 2255 1930 630 1855 - - 3000 2410 1880
- X - X X - X X - - 3635 2285 1930 630 1875 - - 3000 2410 1880
FG 120 - GAS
X - X - - - - - - X 4035 2255 1470 630 - 1840 1890 3000 - 2310
- X X - - - - - - X 4085 2255 1930 630 - 2115 2165 3300 2700 2080
FC/FH 140 - Cooling only and heat pump
X - X - - - - - - X 3585 2255 1470 630 1630 - - 2700 - 2080
X - - - - X - - X - 3585 2255 1470 630 1680 - - 2700 - 2080
X - - X X - X X - - 3585 2285 1470 630 1700 - - 2700 - 2080
- X X - - - - - - X 3635 2255 1930 630 1905 - - 3000 2410 1880
- X - - - X - - X - 3635 2255 1930 630 1955 - - 3000 2410 1880
- X - X X - X X - - 3635 2285 1930 630 1975 - - 3000 2410 1880
FG 140 - GAS
X - X - - - - - - X 4035 2255 1470 630 - 1920 1970 3000 - 2310
- X X - - - - - - X 4085 2255 1930 630 - 2000 2050 3300 2700 2080
FC/FH 160 - Cooling only and heat pump
X - X - - - - - - X 3595 2255 2070 900 2050 - - 2700 - 2090
X - - - - X - - X - 3595 2255 2070 900 2120 - - 2700 - 2090
X - - X X - X X - - 3595 2285 2070 900 2140 - - 2700 - 2090
- X X - - - - - - X 3645 2255 2070 900 2275 - - 2700 - 2090
- X - - - X - - X - 3645 2255 2070 900 2345 - - 2700 - 2090
- X - X X - X X - - 3645 2285 2070 900 2365 - - 2700 - 2090
FG 160 - GAS
X - X - - - - - - X 4045 2255 2070 900 - 2410 2460 3000 - 2320
- X X - - - - - - X 4095 2255 2070 900 - 2635 2685 3000 - 2320
FC/FH 190 - Cooling only and heat pump
X - X - - - - - - X 3595 2255 2070 900 2175 - - 2700 - 2090
X - - - - X - - X - 3595 2255 2070 900 2245 - - 2700 - 2090
X - - X X - X X - - 3595 2285 2070 900 2265 - - 2700 - 2090
- X X - - - - - - X 3645 2255 2070 900 2400 - - 2700 - 2090
- X - - - X - - X - 3645 2255 2070 900 2470 - - 2700 - 2090
- X - X X - X X - - 3645 2285 2070 900 2490 - - 2700 - 2090
FG 190 - GAS
X - X - - - - - - X 4045 2255 2070 900 - 2540 2600 3000 - 2320
- X X - - - - - - X 4095 2255 2070 900 - 2765 2825 3000 - 2320
HANDLING
The equipment can be moved using the lifting holes on the Some units can only be supported by four slings at right-
top of the unit. angles. Others require different lengths (see figures 4).
The "sling" length is the value that we recommend for safe It is essential that all lifting holes are used and that the slings
handling of the equipment. are all of the same size to avoid damaging the equipment.
FG... 120 & 140 with gas burner and centrifugal fans
FX 25 & 30
2
Sling length 1 = 3000 mm
Sling length 2 = 2350 mm
1
FX 35 - 40 - 55
FX 70 - 85 - 100
1
Sling length 1 = 3900 mm
Sling length 2 = 3000 mm 2
2
Sling length 1 = 4300 mm
Sling length 2 = 3250 mm 1
MODELS A B C D
FC/FH/FG/FD
85 Î 140 1400 2000 1400 2300
160 & 190 2000 2000 2000 2300
FX
25 & 30 * 1100 * 1700
35 Î 55 * 1300 * 2300
70 Î 100 * 1700 * 2300
110 Î 170 * 2000 * 2300
* : according to connection
Figure 3
2
Figure 4
After levelling the frame, fix the surface flaps onto the
trimmer.( figure 5).
Figure 5
1
Figure 6
1
Assembly joint (1 - figure 7)
Figure 7
Before installing the equipment, make sure that the assembly seal is not damaged.
Once in position, the bottom of the equipment must be horizontal and against the roofcurb as shown on figure 8.
Figure 8
The unit can be fitted on corner posts using the frame provided. The minimum height of the posts should be 400mm.
PRELIMINARY CHECKS
- Ensure that all drive motors are secure.
- Ensure that the adjustable pulley blocks are secure and
that the belt is tensioned with the transmission correctly
aligned. Refer to the next section foe details.
- Using the electrical wiring diagram, check the conformity of
the electrical safety devices (circuit breaker settings,
presence and rating of fuses).
- Check the temperature probe connections.
Reset the DAD photo (If fitted) - If now only one of the components rotates in the wrong
direction, disconnect the power supply at the machine's
isolator switch (if fitted) and reverse two of the component's
phases on the terminal within the electrical panel.
- Check the current drawn against the rated values, in
particular on the supply fan (ref. page 24).
- If the readings on the fan are outside the specified limits,
this usually indicates excessive air flow which will affect the
life expectancy and the thermodynamic performances of the
unit. This will also increase the risks of water ingress into
the unit. Refer to the "Air Flow Balancing" section to correct
the problem.
RUN TEST
Start unit in cooling mode
HIGH PRESSURE
CONNECTION
BELT TENSION
On delivery, the drive belts are new and correctly tensioned. After the first 50 operating
hours check and adjust the tension. 80% of the total elongation of belts is generally
produced during the first 15 hours of operation.
Before adjusting the tension, make sure that the pulleys are correctly aligned.
To tension the belt, set the height of motor support plate by moving the plate
adjustment screws.
Check that according to the diagram below (figure 10), the following ratio remains
the same. A (mm)
= 20
P (m)
Replacement belts must have the same rated size as the ones they are replacing.
If a transmission system has several belts, they must all be from the same A P
manufacturing batch (compare serial numbers).
NOTE :
An under-tensioned belt will slip, heat and wear prematurely. On the other hand, if
a belt is over-tensioned, the pressure on the bearings will cause them to over-heat
and wear prematurely. Incorrect alignment will also cause the belts to wear
Figure 10
prematurely.
Screw in fully. The hub and the pulley will separate from each
other.
Remove the hub and the pulley by hand without damaging the
machine.
Pulleys alignment
After adjusting one or both of the pulleys, check the
transmission alignment using a ruler placed on the inner face
of the two pulleys.
The actual resistance of ductwork systems is not always identical to the calculated theoretical values. To rectify this, it may be
necessary to modify the pulley and belt setting. To this effect, the motors are fitted with variable pulleys.
If the absorbed amps are lower than the rated values, your system has a higher pressure drop than anticipated. Increase the
flow by increasing the rpm. At the same time you will increase the absorbed power which may result in having to increase the
motor size.
To carry out the adjustment and to avoid a time-consuming re-start, stop the machine and if necessary lock the main switch.
First unscrew the 4 Allen screw(s) on the pulley (see figure 11).
nr of
Min Ø turns
Pulley Pulley Max Ø Actual Ø (DM) or distance between faces for a given
/ from fully
type external / number of turns from fully closed with SPA belt in (mm)
Min dist. closed to
Ø Max dist. fully
open 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5,0 5,5
8450 / 95 116 5 113,9 111,8 109,7 107,6 105,5 103,4 101,3 99,2 97,1 95,0 -
120
D8450 20,2 28,0 5 21,0 21,8 22,5 23,3 24,1 24,9 25,7 26,4 27,2 28,0 -
8550 / 110 131 5 128,9 126,8 124,7 122,6 120,5 118,4 116,3 114,2 112,1 110,0
136
D8550 20,6 31,2 5 21,6 22,7 23,8 24,8 25,9 26,9 28,0 29,1 30,1 31,2 -
8670 145 166 5 163,9 161,8 159,7 157,6 155,5 153,4 151,3 149,2 147,1 145,0 -
171
D8670 20,5 31,1 5 21,5 22,7 23,8 24,8 25,7 26,9 27,9 29,0 30,0 31,1 -
2nd method when adjusting the pulley : CHECKING AIRFLOW AND ESP
- Close the pulley fully and count the number of turns from
Using the fan curves on page 25, 26, 27, the airflow, the total
fully closed position. Using table 2 determine the motor
pressure available (PTOT) and the corresponding dynamic
pulley actual diameter.
pressure (Pd) can now be estimated, for a specific operating
- Record the fix fan pulley diameter.(DF) point;
- Determine the fan speed using the following formula:
The next step consist in estimating the pressure losses across
the unit.
rpm FAN = rpm MOTOR x DM / DF
This can be achieved using the "dirty filter pressure sensor"
and the accessories pressure drop table:
Where : Also the pressure drop due to the duct inlet into the roof-top
rpm MOTOR : ....... from the motor plate or table 2 unit can be taken as 20 to 30 Pa.
DM : ...................... from table 2
DF: ........................ from machine ∆P = ∆P filter + coil + P Inlet + ∆P Options
INT
Once the pulleys are adjusted and the belt checked and
tensioned, start the fan motor and record the Amps and Voltage using the results from above, the external static pressure (ESP)
between the phases : can then be estimated:
Using the measured data and table 2
- Theoretical mechanical power at the fan shaft :
ESP = PTOT - Pd - ∆PINT
Pmeca fan = V x I x √3 x cosϕ x η meca motor x η Transmission 0,75 kW 1400 rpm 0,77 0,70
1,1 kW 1425 rpm 0,82 0,77
This formula can be approximated in this way 1,5 kW 1430 rpm 0,81 0,75
2,2 kW 1430 rpm 0,81 0,76
Pmeca fan = V x I x 1.73 x 0.85 x 0.76 x 0.9 3,0 kW 1425 rpm 0,78 0,77
4 kW 1425 rpm 0,79 0,80
With the fan "rpm" and the mechanical power at the fan shaft 5,5 kW 1430 rpm 0,82 0,82
an operating point and the supplied airflow can be estimated
using the fan curves.
EXAMPLE
The unit used for this example is a FHK 120N with standard supply and return airflow configuration. It is also fitted with an
economiser and an electric heater type H.
It is fitted with 2 AT 18-18 fans which curve is shown on page 35 and 2x 2.2 kW motors.
For each motor we have :
- Motor rpm : 1430 rpm
- cos ϕ = 0.81
- Voltage = 400 V
- Current = 4,68A
Pmech fan = V x I x √ 3 x cosϕ
ϕ x ηmech motor x ηTransmission
= 400 x 4.68 x √ 3 x 0.81 x 0.76 x 0.9 = 1,79 kW
The unit is also fitted with 2 transmission kits 1
- Fixed Fan pulley : 250 mm
- Motor adjustable pulley type "8450" opened 1 turn from fully closed or measured distance between pulley end plates is
21,8 mm: from table xxx it can be determined that the motor pulley has a diameter of 111,8 mm
rpm FAN = rpm MOTOR x DM / DF = 1430 x 118,2 / 250 = 640 rpm
Using the fan curve below the operating point can be located.
In order to facilitate the calculation, you won't make any mistake by considering that the external static pressure available is the
one fan providing the half of the nominal flow (here 11 000 m3/h)
It can be determined that each fan is providing approximately 11 000 m3/h with a total pressure PTOT = 400 Pa
AT 18-18
11
85 Pa
Figure 24
Page 26 - IOM - FLEXY - 0704 -E
AIRFLOW BALANCING
(*) The performances of twin fan units can be calculated starting from the corresponding operation point for a single fan
(see the figure behind) by applying the formulas below.
- pressure : PTwin = P x 1
- volume flow rate : Qb = Q x 2
- impeller power: Wb = W x 2,15
- fan speed : Nb = N x 1,05
- Lws : Lwsb = Lws + 3 dB
AT 12-12 FAN
AT 15-15 FAN
AT 18-13
AT 18-18 FAN
FILTER REPLACEMENT
After opening the filter access panel, lift the filter retaining log.
The filters can then be removed and replaced easily by sliding the dirty filters out and clean ones in.
FANSTART Operation
The use of air socks for space conditioning allows high air The thermal overload limit on the motor imposes a current
volumes to be distributed at low velocity and is becoming a limitation during the acceleration stage. Hence if the
common feature in many applications. To accommodate this selected slope is to steep, the predefined current limit can
trend, Air-sock control is offered which allows the air socks be reached: flashing red LED, adjust the potentiometer P3
to be progressively filled with air on start up. BALTIC has and the controller will automatically reduce the voltage set-
been enhanced with an electronic device to soft start the point accordingly. Then once the current is back under the
fan. It takes up to 1 minute to go from 0% of air to full air high current limit it carries on with the start up cycle.
flow. The green LED switches off itself at the end of the
FANSTART operation.
START - UP Safety
1st voltage
Input "Boost"
FANSTART
off
Air sock
Inflation Acceleration 30s
30s (5s)
Potentiometers
Power + Control ON
Control ON
Green LED = 1
Power OFF P1: pre-inflation
Red LED = 0 P2: Acceleration
T°C Fault P1: Imax
Thyristor
PHASE
ROTATION
Motor phases
NOT OK
CHECK Switch
OK
CONTROL OFF
motor connected
to mains
Figure 13
The antifreeze must protect the unit and avoid icing under
winter conditions.
Warning : monoethylene glycol-based antifreeze may
produce corrosive agents when mixed with air.
You must ensure that the manual or automatic air vents have
been installed on all high points in the system. In order to
drain the system check that all the drain cocks have been
installed on all low points of the system.
To drain, open all the valves and remember to place the
unit in air.
PRELIMINARY CHECKS BEFORE START-UP GAS FLOW (for G20 at 20 mbar and 15°C) m3/h
UNIT SIZE 85 100 120 140 160 190 Purge the pipe-work near the connection on the ignition
control Valve for a few seconds.
S POWER 1 1 2 2 2 2
- Check that the unit's treatment "Fan" blower is running.
H POWER 2 2 4 4 4 4
- Set the control to "ON" This will priorities the gas burner.
- Increase the set temperature (room set point temperature)
to a temperature higher than the actual room temperature.
Table 4 - Standard start-up Chronology
398
Time in seconds
399
400
401
10
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
11
1
2
3
4
5
6
7
8
9
Operations
Control operation sequence
Extraction fan
Smoke extraction fan "ON"
30 to 45 seconds pre-Ventilation
Fire-up spark electrode 4s
Opening of the gas valve
"High Heat"
Flame propagation towards
the ionisation probe
If Ionisation within 5sec:
Normal running
Otherwise fault on gas
ignition control block
After 5 minutes, fault reported
on the climatic controller
If incorrect sequence refer to the fault analysis table to identify the problem.
Page 44 - IOM - FLEXY - 0704 -E
HEATING : gas burner
Fig. 14
- The Burner must run in High Heat mode for this check.
- Place the tube of the "accurate" manometer on the Inlet
pressure port (figure 14) of the Gas Regulating Valve after
having loosened the screw by one turn.
LOW HEAT
INLET ADJUSTMENT
PRESSURE
Fig. 16
Fig. 15
Low Heat Injection Pressure Checks Pressure adjustments table for each type of gas
- Switch the control to Low Heat
- Check and adjust if necessary the Outlet pressure to 3.5 Category Supply Low Heat High Heat
mbar (G20) and 5 mbar for Groningue(G25) or 14 mbar for pressure injection Injection
propane (G31)(figure 17).
G20 20.0 +/-1 3.5 +/-0.1 8.4 +/-0.2
2.90K 1.69K
Fig. 17
Fig. 18
- Check these values with an Ohmmeter.
- After the adjustment of the low heat, re-verify the high heat
- re-position the stoppers and close the pressure ports.
Fig. 20
YES
Extraction Fan ON
Pre-ventilation 30 seconds
Gas control
Fire-up Electrode 4s Valve closes
BURNER
Gas valve open STOPS
Gas control
Ionisation 1 second after Valve closes
NO BURNER STOPS
the end of sparking ?
Fault on Gas
YES control block
NO
2
3
2
3
Staggered start
After a power cut, the units can be made to restart one after
the other to prevent any current surge. Time
There is no need for a link between the units, they just have
to be given an address during commissioning and they will This new feature patented under INPI 91.033.063 allows the
restart 10 seconds x their "address number" after the power unit to start the defrost cycle only when required.
is switched back on. This is achieved through the measurement of the
temperature difference between the coil and the outdoor.
Example:
If a unit is given the address N°3 it will be switched-on 30 The defrost will be initiated shortly after the Climatic50 has
seconds (3 x 10sec) after the power is switched back on. located the largest gradient in the curve.
Fresh air adjustment and calibration on Economiser The defrost cycle ends when one of these two condition is
The actual fresh air volume brought into the system is not completed whichever comes first :
always proportional to the percentage of opening of the + Three defrost cycles.
fresh air damper. That is particularly true when the return air + 6 minutes.
duct system has been sized to produce excessive pressure
drop. Alternate defrost
This often results in bringing into the system an excessive
amount of fresh air, hence increasing the running cost of the All dual circuits Baltic units have "Alternate Defrost" as a
system. standard feature.
When one circuit is going through a defrost cycle the
The control of fresh air is now achieved through the use of
second circuit is running in heat pump mode. This reduces
three temperature sensors : One in the supply air flow, one
the need for costly electric heater to maintain the supply air
in the return air and one for the outdoor temperature.
temperature to an acceptable level of comfort during the
defrost cycles.
Actual Actual
Fresh Required CO² Sensor
Air
100%
Where a CO² sensor is connected to the unit, the value of
the fresh air minimum is calculated according to the CO²
80%
ratio. The value measured by the sensor can be read in
variable 2132.
60% Setpoint 3514 defines the number of ppm up to which the
fresh air minimum is still achieved.
40% Setpoint 3515 defines the number of ppm from which 100%
fresh air is used.
20%
Tsupply air = Treturn air x %Return air + Tfresh air x %fresh air
* Fit the cable from the DT50 board through the back SC
Description
piece A C
* Fasten the back piece to the wall using the rounded J 14 J 15
1 2 3 1 2 3 B DT50 0 + shield / earth
head screws supplied in the packaging 1 1 +VRL=30V
* Connect the cable from the main board on the RJ12 1 2 2 GND
2 3 3 Rx- / Tx-
plug on the back of the DC50 display 3 4 4 Rx+ / Tx+
4 5 5 GND
5
* Fasten the front panel on the back piece using the flush 6
6 6 +VRL=30V
OR
J14/J15 on 1-2
A 6
C 0
BM 50
Fig. 21
Fig. 24
Display adress
changed
P12:Adr Priv/Shared
Trm1 17 pr
Trm2 32 sh
Fig. 22 Trm3 None --OK? NO
- The field "P:XX " shows the address of the selected board. In the
example the value "12" has been selected.
- The filed under the "Adr" column represents the addresses of the
24.2°C ON
FA:20% DynFan:Auto
Change
terminal displays associated with the board that has the address Set time field or
Out:40.0°C Z:A Cool validate
"12", while the column under "Priv/Shared " indicate the type of ter-
minal selected.
Ph: Private
Sh :Shared
Sp : Shared Printer (N/A)
- To exit the configuration procedure and save the data, select the Back to main Decrease a
filed "OK?NO", choose "Yes" using the keys and confirm by Screen or value or go to
pressing . Cancel "Override
"Override" menu"
If the terminal remains inactive (no button is pressed) for 30 se-
conds, the configuration procedure is aborted automatically.
Current
Outdoor air Time zone Unit operating Mode :
temperature Z:A Cool or Heat
Z:B
Z:C Pressing the return KEY validates the choice and move to
Uno the next field
Ove
BMS Up and down arrows gives you the choice between different
things
Override 3 hours :
From main screen press any of the two arrow keys as If you choose "YES" to the first question the unit is
shown bellow: SWITCHED OFF and you can not access the override
menu.
Main screen :
WARNING : Switching Off the unit disable all safety
Protections
12.0 OFF
Override menu :
Increase
Override 3 hours
Room SP : 24.0°C Valid /
Go
Mini FA : 20% next line The unit can then be switched back ON by pressing the
return key once more.
+1 day unoccupied
Set unoccupation Period:
UNO Valid
M T W T F S S
24.2°C ON -1 day unoccupied
FA:20% DynFan:Auto
Out:40.0°C Z:A Cool
Clock Menu :
From main screen press the clock key, the following menu
appears :
12 h 24
Increase
24.2°C OFF Alarms
Valid Alarm : MAJOR History
call for maintenance
Thursday March 27
Decrease
Back to Main
Alarm History Menu
RED
"Time Zone" Menu
From main screen press the "Prg" key, the following menu AMBER
appears:
Alarm 02
Schedule Increase 01-03/03.12h10*127 Alarms
02 03/03.12h05*127 Detail
03-27/02.12h03=127
zone : A Valid /
Change ROOM SP : 24.0°C Go
Time zone next line
Min FA : 20%
You can scroll down this menu using the arrow keys and
select one of the alarm message by pressing the return key.
Alarm screen
Filter Alarm : All keys are locked, the only way to escape this
screen is to clean the filter
RED
AMBER
24.2°C ON
Alarm : Filter
Clean filter
Keys Move up in a
Short cut to menu or
alarm menu increase a
value (0000)01 ZoneA
1-ALARM 12h44
2-Data Tuesday
3-Setting April 03 Down
Language or
Enter
Change ENGLISH Valid
Time zone Select
RT 050.001
BIOS.0000 Boot 0000
Indicates other
menus below
If the menu GENERAL is selected, the controller then
Language or
displays a second level sub-menu.
ENGLISH
Start RT 050.001 By selecting the item TEMPERATURE and pressing return,
BIOS.0000 Boot 0000 a third level page is displayed as shown bellow:
(0000)01 Z o n e A (2110)01
1-ALARM 1 2 h 4 4 1-OUTSIDE 40°C
2-Data Tuesday
2-Room 24.5°C 3-Supply
3-Setting April 03
3x 10.0°C
Pressing "ESC" at any time sends you back one level up Clock settings
the menu tree. In the example shown above "ESC" must be The clock setting menu can be accessed from the main
pressed 3 times to go back to the main menu (0000) menu by selecting the menu "SETTING" and then
Pressing "ESC" will invalidate any changes made to a navigating down through the sub-menus until page (3120).
value in a setting page.
RED
Alarms
(3120) 01
1-HOUR 12h
(0000)01 ZoneA 2-Minute 44mn
1-ALARM 12h44 3-Day 4
2-Data Tuesday
3-Setting April 03
Selecting the HOUR for displays the page 3121 shown
bellow:
Min Setting
Select the alarm menu using the arrow keys and press
return.
The faults history is then displayed in the page (1000):
(3121) 01 Zone.A
(1100) 01 Alarm 00
min:8.0
03/03.12h05 = 125
Room set std :20.0
Compressor 2
21.0°C max:35.0
High pres/elec.power
COMMUNICATION LINKS
Master / Slave
Rooftop can now be connected together (up to 12) via a double shielded pair of wire (0.75mm2 not supplied by Lennox) and
use different running modes, as explained bellow, with no cost increase.
BM 50 BM 50 BM 50 BM 50
J11 J10 RT1 J11 J10 RT2 J11 J10 RT3 J11 J10 RT12
AWG24
LAN LAN
6 0 6 0 6 0 6 0
A C A C A C A C
-DT50 -DT50 -DT50 -DT50
J14 J15 B J14 J15 B J14 J15 B J14 J15 B
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1
11 12
BM 50 BM 50 BM 50 BM 50
J10 RT1 J10 RT2 J10 RT3 J10 RT12
6 0 6 0 6 0 6 0
A C A C A C A C
-DT50 -DT50 -DT50 -DT50
J14 J15 B J14 J15 B J14 J15 B J14 J15 B
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1
CLIMALINK / CLIMALOOK
25
BM 50 BM 50 BM 50 BM 50
RT1 RT2 RT3 RT12
1 GND
+
-
BM50
3
AWG20/22
RS485
RS232
230V
CLIMALOOK
CLIMALINK
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max
1-Alarm 1000 # 1100 # 1110 # 1111
2-Data 2000 1-General 2100 1-Temperature 2110 Outside 2111 °c
Room 2112 °c
Supply 2113 °c
Return 2114 °c
2-Humidity 2120 Outside 2121 %.
Room 2122 %.
Outside 2123 g/Kg
Room 2124 g/Kg
3-Other 2130 Air Pres. 2131 pa
CO2 2132 ppm
Sw On/Off 2133 On/Off
Sw Reset 2134 On/Off
Sw Unoc. 2135 On/Off
4-Out. Custom. 2140 BM50.1 2141 On/Off
BE50.1 2142 On/Off
BE50.2 2143 On/Off
BE50.3 2144 On/Off
BE50.4 2145 On/Off
5-In. Custom. 2150 BM50.1 2151 On/Off
BM50.2 2152 On/Off
BE50.1 2153 On/Off
BE50.2 2154 On/Off
BE50.3 2155 On/Off
BE50.4 2156 On/Off
6-In.% Custom. 2160 BE50.1 2161 °c
BE50.2 2162 °c
BE50.3 2163 °c
BE50.4 2164 °c
BE50.1 2165 %.
BE50.2 2166 %.
BE50.3 2167 %.
BE50.4 2168 %.
2-Control 2200 1-Room 2210 Sp Cool 2211 °c
Sp Heat 2212 °c
Capa Cool 2213 %
Capa Heat 2214 %
Sw Dis.Cool 2215 On/Off
Sw Dis.Heat 2216 On/Off
2-Reheat 2220 Set Point 2221 °c
Capacity 2222 %
3-Humidity 2230 Sp Dehu 2231 %
Sp Humi 2232 %
Capa Dehu 2233 %
Capa Humi 2234 %
4-TCB 2240 Sw G 2241 On/Off
Sw Y1 2242 On/Off
Sw Y2 2243 On/Off
Sw W1 2244 On/Off
Sw W2 2245 On/Off
Sw B 2246 On/Off
W/Cond.2 2553 °c
6-Heater 2600 1-Gas 2610 Config. 2611 List [No / 2 steps / 4steps / Modulation]
State 2612 List [Stopped / Air Flow / Schedule / Switch
/ Fault (1) / Fault (2)]
Sw State 1 2613 On/Off
Sw State 2 2614 On/Off
Relay 1 2615 On/Off
Relay 2 2616 On/Off
High 2617 On/Off
Modulat. 2618 %
Sw Disable 2619 On/Off
2-Elec. H. 2620 Config. 2621 List [No / Yes / 2 steps / Modulation]
State 2622 List [Stopped / Air Flow / Outside T. / Schedule
/ Switch / Fault (1) / Start]
Sw State 1 2623 On/Off
Sw State 2 2624 On/Off
Relay 1 2625 On/Off
Relay 2 2626 On/Off
Modulat. 2627 %
Sw Disable 2628 On/Off
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
3-Hot W/Coil 2630 Config. 2631 List [No / Modulation]
State 2632 List [Stopped / Air Flow / Start / Schedule
/ Switch / Fault (1) / Fault (2)]
Opening 2633 %
Sw Freeze 2634 On/Off
Sw Disable 2635 On/Off
4-Pump 2640 Config. 2641 List [No / Yes]
State 2642 List [Stopped / Air Flow / Fault (1) / Start]
Sw State 2643 On/Off
Relay 2644 On/Off
7-Humidif. 2700 2710 Config. 2711 List [No / Modulation]
State 2712 List [Stopped / Air Flow / Schedule / Fault (1) / Start]
Sw State 2713 On/Off
Modulat. 2714 %
8-Com. 2800 1-Outside 2810 Value 2811 °c
Sensor 2812 °c
Link 2813 °c
BMS 2814 °c
Value 2815 %.
Sensor 2816 %.
Link 2817 %.
BMS 2818 %.
control interfaces ds50 menu tree
ALL CODES SHOWING (1) CAN BE ADJUSTED FOR EACH TIME ZONE
BMS 2828 %.
3-Reheat 3330 Activation 3331 Yes/No ~ No ~ [F-Air Reheat] Activate reheating of the fresh air in
the dead zone to maintain supply temperature.
Swap Heater 3332 Yes/No ~ No ~ [F-Air Reheat] Prioritise the heating mode for
fresh air reheat. [OFF] Heat Pump and then
Heater [ON] Heater and then Heat Pump
4-Humidity 3340 Sp Dehu 3341 % 0 100 100 [Humidity] Desired Maximum relative humidity in
Room (in %). - Dehumidification set point.
Sp Humi 3342 % 0 0 100 [Humidity] Desired Minimum relative humidity in
Room (in %). - Humidification set point.
control interfaces ds50 menu tree
5-Enable 3350 Fan On/Off 3351 Yes/No ~ Yes ~ [Enable] Stopping and running of the Fan
Blower.[OFF] the blower is stopped,
[ON] the blower is running.
Fan Dead 3352 Yes/No ~ Yes ~ [Enable] Stopping and running of the fan in the
"Control Dead Zone". [OFF] the blower is stopped,
[ON] the blower is running.
F.Air 3353 Yes/No ~ Yes ~ [Enable] Run eco: [ON] the Economiser is
running, [OFF] the Economiser if stopped.
CO2 3354 Yes/No ~ Yes ~ [Enable] Run CO2 Sensor: [ON] Switch-on the
CO2 on a Zone, [OFF]Stop the CO2 sensor
on a zone.
Comp.Cool. 3355 Yes/No ~ Yes ~ [Enable] [OFF] Force the unloading of
compressors in cooling mode.
Comp.Heat. 3356 Yes/No ~ Yes ~ [Enable] [OFF] Force the unloading of
compressors in heating mode.
AuxHeat 3357 Yes/No ~ Yes ~ [Enable] [OFF] Force the unloading of heating
module (electric, gas or heat water coil)
Humidif. 3358 Yes/No ~ Yes ~ [Enable] [OFF] Force the unloading of humidity
control.
Low Noise 3359 Yes/No ~ No ~ [Enable] Force the noise reduction mode.
[ON] 50% of the compressors are unloaded in
BCK BHK BGK BDK BGN FCK FHK FGK FDK FXK FGN FWN
BCK020NS BHK020NS BGK020SS BDK020SS BGN001S FCK085 FHK085 FGK085S FDK085S FXK025 FGN002S FWN002S
UNIT RANGES
BCK025NS BHK025NS BGK025SS BDK025SS BGN001H FCK100 FHK100 FGK100S FDK100S FXK030 FGN003S FWN003S
BCK030NS BHK030NS BGK030SS BDK030SS FCK120 FHK120 FGK120S FDK120S FXK035 FGN004S FWN004S
BCK035NS BHK035NS BGK035SS BDK035SS FCK140 FHK140 FGK140S FDK140S FXK040 FGN005S FXN005S
BCK040NS BHK040NS BGK040SS BDK040SS FCK160 FHK160 FGK160S FDK160S FXK055 FGN002H FWN002H
BGK020HS BDK020HS
BGK025HS BDK025HS
BGK030HS BDK030HS
BGK035HS BDK035HS
BGK040HS BDK040HS
BGK045HS BDK045HS
BGK030HD BDK030HD
BGK035HD BDK035HD
BGK040HD BDK040HD
BGK045HD BDK045HD
BGK050HD BDK050HD
BGK060HD BDK060HD
BGK070HD BDK070HD
ELECTRICAL DATA - CONTROL variables
MODBUS
Settings and Readings
R = Read
W = Write
L = Logical
MODBUS
Settings and Readings
MODBUS
Settings and Readings
MODBUS
Settings and Readings
LONWORKS
Settings and Readings
DS50
R/W L [On / Off] Unit 3111
R/W L [Reset] Discharges the safety measures of the unit 3112
R/W L [BMS] Activation of the Inoccupation mode [Off] occupation mode - [On] inoccupation mode 3933
R/W L [Clock] [OFF] read hour & minute [ON] write hour & minute …
R L [Alarm] General 1000
R L [On/Off] Fan, Blower 2315
R L [On/Off] Compressor, 1 2516
R L [On/Off] Compressor, Heat pump, 1 2517
R L [On/Off] Compressor, 2 2526
R L [On/Off] Compressor, Heat pump, 2 2527
R L [On/Off] Compressor, 3 2536
R L [On/Off] Compressor, Heat pump, 3 2537
R L [On/Off] Compressor, 4 2546
R L [On/Off] Compressor, Heat pump, 4 2547
R L [On/Off] Gas, Burner, 1 2615
R L [On/Off] Gas, Burner, 2 2616
R L [On/Off] Gas, Burner, High power, 1 2617
R L [On/Off] Electrical heaters, 1 2625
R L [On/Off] Electrical heaters, 2 2626
DS50
R/W 1=1s [ BMS ] Activation of the control by a computer or an automat -
mode BMS is activated if this value is different from zero,
This value is decreased every second 3932
R/W 10 = 1.0°c [Occupation][Room SP] Required maximum room temperature in °C. 3322
Cooling set point (BMS)
R/W 10 = 1.0°c [Occupation][Room SP] Required minimum room temperature in °C. 3323
Heating set point (BMS)
R/W 1 = 1% [Room SP] Required room minimum fresh air rate in %. 3312
Middle of the dead zone (BMS)
R/W 10 = 1.0°c [Inoccupation][Room SP] Required maximum room temperature in °C. 3322
Cooling set point (Uno)
R/W 10 = 1.0°c [Inoccupation][Room SP] Required minimum room temperature in °C. 3323
Heating set point (Uno)
R/W 1 = 1% [Humidity] Desired Maximum relative humidity in Room (in %). – 3341
Dehumidification set point. (BMS)
R/W 1 = 1% [Humidity] Desired Minimum relative humidity in Room (in %). – 3342
Humidification set point. (BMS)
R/W 1 = 1h [Clock] Hour 3121
R/W 1 = 1m [Clock] Minute 3122
R/W 1=1 [Clock] Day of the month 3123
R/W 1=1 [Clock] Month 3124
R 1=1 [Alarm] Code Error 1000
R 10 = 1.0°c [Temperature] Room 2112
R 10 = 1.0°c [Temperature] Outdoor 2111
R 10 = 1.0°c [Temperature] Supply 2113
R 10 = 1.0% [Relative Humidity] Outdoor 2121
R 10 = 1.0 g/Kg [Absolute Humidity] Outdoor 2123
R 10 = 1.0% [Relative Humidity] Room 2122
R 10 = 1.0 g/Kg [Absolute Humidity] Room 2124
R 1 = 1% [% of opening] Register of fresh air 2413
R 1 = 1% [% of opening] Valve gas 2618
R 1 = 1% [% of opening] Electrical heaters (Triac) 2627
R 1 = 1% [% of opening] Hot water coil 2633
It is possible to connect up to 12 CLIMATIC50 with to have a local display of the installation. It can be connected
Climalook2 or 8 rooftops equipped with CLIMATIC2 and 12 to up to 12 CL50 controller via a RS485 interface.
with CLIMATIC 50 when Climalook 3 or Climalink is
installed. CLIMALOOK 3
CLIMALINK 2 Climalook 3 provides the same features as Climalook 2 as it
can be connected to 12 rooftops equipped with CLIMATIC 50
This product consist in a central unit and a communication controller but it can also be connected to 8 rooftops fitted with
interface. CLIMATIC2 controller and KP01 board (Flexy and Linea already
This unit is designed to be connected to a maximum of 12 on site).
rooftops fitted with CLIMATIC 50 controllers via a RS485
interface. A connection diagram is provided in the box. NOTE: In order to connect a unit fitted with CLIMATIC2 you
The central unit must be installed in a dry, secured location. must ensure that the program version is at least LF20.
Once the unit is connected and powered up, it is entirely Otherwise it must be upgraded to LF20 before connection to
automatic and does not require a screen a Climalook 3
keyboard or a mouse. After a power failure, the central unit
must be restarted using the ON/OFF button. Climalook uses the internet explorer interface for local
To avoid this Lennox recommend to connect the central unit operation. The local operating mode is completely automatic
to a pulsating current power outlet or "UPS". Lennox cannot and does not require any configuration. Like Climalink,
be held responsible in the event this recommendation is not Climalook can receive remote queries thanks to its internal
acted upon. modem and an analogue telephone line.
Climalook and Climalink do not work with ISDN telephone lines.
CLIMALOOK 2
This product is identical to the CLIMALINK 2 but it is equipped
with a 15inch TFT flat screen, a mouse and a numeric keypad
KP 01 board KP 14 interface
RS 485 daughter-board
Plug for telephone link
RJ11. Cable supplied with
the unit.
Click
Enter the telephone number to which
your ClimaLook’s modem is con-
nected.
Click on next
Click
Click on next
Click
The first time you log in, Windows asks you to confirm
your login identifiers:
- for User enter
Administrateur
- for password enter
VISION
- leave the workgroup field empty.
The modem dials the number, and then the two modems
hook up.
In the task bar next to the time display you should see the
symbol indicating connection with the remote computer. Enter your access code and confirm. The access code 999
serves as a temporary code until you have configured your
own security code.
If your code is valid you will access the next menu. Otherwise
you remain on the same page.
The colour outline around the roof-top unit and the operating
temperatures indicate the unit’s status:
Green : Operating mode,
White : Stop mode,
Orange : Night mode,
Red: Fault mode,
This page gives you the basic information about how your
installation functions. The roof-top unit’s number corresponds
to its EPROM number.
Position the mouse on one of the units to obtain information It is possible modify several settings at
indicating this unit’s status. the same time.
If the unit does not exist, is not powered up, or if communication The settings will only be modified if the
with it is impossible, its icon disappears from the screen. The «submit» function is confirmed.
program attemps to communicate with absent units every ten
minutes. If your unit has - or had - a fault, it is outlined in red on the main
To access a unit’s operating details, just click on it once. page. You can use the fault module to trouble-shoot:
20 seconds automatic refresh on this screen.
Read-only setting :
For some settings, a small icon is Use the refresh function to update the values read
displayed at the end of the line
Click on it to get a history of this setting.
PROBLEM SOLVING
Impossible to enter your access code, you remain
on the welcome page.
How to check the ClimaLink is functioning correctly after
Local communication has been interrupted. You must restart
installation :
the local unit.
Connect up the unit and the KP14
After restarting, you must wait for 5 to 10 minutes until the unit
Connect the cables to the J18 inputs on the Climatic boards.
is ready to be queried once more.
After a few minutes, the central unit should start its dialogue.
The LED on the Climatic board to the right of the J18 input
should flash.
The values read do not seem to move.
The values are not in fact refreshed automatically, and for all If this does not happen, check the wiring.
the pages you must use the Refresh function to be sure you The only way to examine the problem in more detail is to obtain
are reading the latest values. a monitor and a mouse and contact the Lennox services.
The power cable should be connected to the main isolating as it is directly related to the type of cable you are using, the
switch and is fed from the underside of the unit into the distance separating the equipment from the source but also
electrical panel. various factors relating to the cable fitting.
Refer to the general arrangement drawings in the
documentation to locate the exact entry position. In the following pages you will find references to electrical
diagrams which will allow you to select the wiring for your
The power cable sizes must be calculated with reference to equipment.
the electrical characteristics of your machine. As the diagrams are valid for the entire range, they will refer to
We are unable to state the cross sectional area of the cable items not included in your scope of supply.
01
01
- Heat Pump Heat Pump (standard)
02
02
02
Modulating electric heater Modulating electric heater Modulating electric heater
03
03
03
Hot water coil - Hot water coil
04.1
04.1
04.1
- - -
05
05
05
Economiser Economiser Economiser
06
06
06
- - -
07
07
07
Exhaust Roofcurb Exhaust Roofcurb Exhaust Roofcurb
08
08
08
09
09
10
10
11
11
12
12
13
13
14
14
15
15
- - -
16
16
16
17
17
18
18
- - -
19
19
19
- - -
20
20
20
21
21
- - -
22
22
22
23
23
24
24
25
25
26
26
27
27
- - -
28
28
28
- - -
FG Type : Fd Type :
01
01
- -
02
02
- -
03
03
- -
04.1
04.1
Gas Burner 33/60kW Gas Burner 33/60kW
04.2
04.2
Gas Burner 120kW Gas Burner 120kW
04.3
04.3
Gas Burner 180kW Gas Burner 180kW
Economiser Economiser
05
05
- -
06
06
07
07
Exhaust Roofcurb Exhaust Roofcurb
08
08
Firestart Firestart
09
10
DS 50 DS 50
11
11
DC 50 DC 50
12
12
13
13
14
- -
15
15
16
17
- -
18
18
- -
19
19
20
- Dynamic Defrost
21
21
- -
22
22
23
23
24
TCB TCB
Climalook/Climalink Climalook/Climalink
25
25
26
27
27
28
28
01
- -
02
02
- -
03
03
- -
04.1
04.1
Gas Burner 33/60kW Gas Burner 33/60kW
04.2
04.2
Gas Burner 120kW Gas Burner 120kW
04.3
04.3
Gas Burner 180kW Gas Burner 180kW
Economiser Economiser
05
05
- -
06
06
07
07
- Exhaust Roofcurb
08
08
Firestart Firestart
09
09
10
DS 50 DS 50
11
11
DC 50 DC 50
12
12
13
13
14
- -
15
15
16
17
- -
18
18
- -
19
19
20
- Dynamic Defrost
21
21
- -
22
22
23
23
24
TCB TCB
Climalook/Climalink Climalook/Climalink
25
25
26
- -
27
27
- -
28
28
FXA / FXK = Heat pump rooftop -B19-B20 Blower fan motor -MS1-MS2 stoptherme
-B21-B22 Gas manifold extraction air pressure switch
Heat pump
01
-BM50 Climatic 50
Air sock control
14
KP12.3 (TCB)
25
-Q1-Q2 Blower fan motor -MS1-MS2 protection -B14-B15 Hot Water Battery Antifreeze Thermostat
-Q5-Q6 Extraction fan motor -ME1-ME2 protection -BT12 Blower Temperature Probe
-Q9 Condenser -MC1-MC2 fan motor protection -BT17 Return Regulation Temperature Sensor
-Q10 Condenser -MC3-MC4 fan motor protection -B41-B42 Compressor -MG1-MG2 high pressure safety switch
-Q11-Q12 Compressor -MG1-MG2 protection -B43-B44 Compressor -MG3-MG4 high pressure safety switch
-Q13-Q14 Compressor -MG3-MG4 protection -B51-B52 Compressor -MG1-MG2 low pressure safety switch
-B53-B54 Compressor -MG1-MG2 low pressure safety switch
-Q25 Housing resistance protection -B61-B62 Compressor -MG1-MG2 high pressure control switch
-B63-B64 Compressor -MG1-MG2 high pressure control switch
-QF1 Primary circuit protection -T1
-QF2 Primary circuit protection -T3 -EE1.2 Water Heat Exchanger
-QF4 Secondary circuit protection - T1 -MC1-MC2 Condenser MC1 / condenser MC2 fan motor
-QG Main switch -MC3-MC4 Condenser MC3 / condenser MC4 fan motor
-T1 Control circuit transformer 400v / 24v -MS1 Blower Fan Motor -MS1
-T3 Burner power supply transformer 400 / 230v VAM1.2 Manual Check Valve
-TCB control thermostat VRM Adjustable Manual Valve
UF Cooling unit
UT Air treatment unit
FCA / FCK = Cooling only unit FHA / FHK = Heat pump rooftop
FXA/FXK = Heat recovery unit
PE
L3 L13
5 6
L2 L12
3 4
L1 L11
1 2
-QG
1
3
5
1
3
5
1
3
5
1A
2
4
2
4
6
2
4
6
2
4
6
-Z1
TRI: 400
V Hz+T 50
1
3
5
1
3
5
PA: ** kW -KM1 -KM1
1
3
5
11 12 -KM5
IN: ** A 14 14
2
4
6
2
4
6
ID: ** A
2
4
6
FOLIO
1
1
3
5
3
5
T1 04/7
24V.C
24V.D
24V.C
24V.D
400/24V -A1 -A1
***VA
2
4
6
2
4
6
-X3
20 21 22
-QF4
1
3
14 14
73
01 02 73
-KM1 -KM1
74
74
-X1 02
-X1 01
FC-FH-FX -MS1 < 1x7.5kW FC-FH-FX -MS1-MS2 < 2x7.5kW 07 FC-FH -ME1 < 1x7.5kW
24V.C
24V.D
L13
L12
L11
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
1
3
5
1
3
5
1
3
5
-KE2 -KE3
1
3
5
1
3
5
1
3
5
-KE1
-KM5 -KM5 -KM6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
FOLIO FOLIO
04/7 04/7
-E1 -E2 -E3
-X3 -X3
PE PE PE
20 21 22 20 21 22
02 TRIAC 18 kW
22 TRIAC 27kW
02 22 TRIAC 36 kW.............72kW
22 TRIAC ........................................................................................108kW
PE
L3 L13
5 6
L2 L12
3 4
L1 L11
1 2
-QG
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
1A
-QF2
1
3
2
4
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
1A
-Z1
TRI: 400
V Hz+T 50
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
PA: ** kW -KM1 -KM1 -KM2 -KM1 -KM2
11 12
IN: ** A 14 14
2
4
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
ID: ** A 15 16
1
1
3
5
3
5
3
5
3
5
3
5
-T3
T1 PE -A1 PE -A1
24V.C
24V.D
24V.C
24V.D
24V.C
24V.D
400/24V 400/230V -A1 -A1 -A1
2
4
6
2
4
6
***VA
***VA
2
4
6
2
4
6
2
4
6
22nF
1M
-QF4
1
3
14 14
09 10
01 02
230V.A
230V.B
73
73
-KM1 -KM1
74
74
-X1 02
-X1 01
FG-FD -MS1-MS2 < 2x7.5kW FG-FD -MS1-MS2 = 2x11kW FG-FD -MS1-MS2 = 2x9-2x11kW
24V.C
24V.D
L13
L12
L11
1
3
5
1
3
5
1
3
5
2
4
6
2
4
6
2
4
6
2
4
6
1
3
5
1
3
5
1
3
5
1
3
5
2
4
6
2
4
6
2
4
6
20 21 22 20 21 22 20 21 22
07 FG-FD -ME1 < 1x7.5kW 07 FG-FD -ME1-ME2 < 2x5.5kW 07 FG-FD -ME1-ME2 = 2x7.5kW-2x9kW
L13
L12
L11
1
3
5
1
3
5
1
3
5
1
3
1
3
5
1
3
5
1
3
5
1
3
5
2A
2
4
6
2
4
6
2
4
6
2
4
6
2
4
2
4
6
2
4
6
2
4
6
2
4
6
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
-KM11 -KM12 -KM13 -KM14 -KM11 -KM12 -KM13 -KM14
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
-E9
-B1
T<
<
<
<
<
T
T
-E51 -E52 -E53 -E54 1 2 1 2 1 2 1 2
MT125-160 FX SZ185
L13
L12
L11
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
-MC1 -MC2 -MC3 -MC4 -MC1 -MC2 -MC3 -MC1 -MC2 -MC1
-B71 -B72 -B73 -B74 -B71 -B72 -B73 -B71 -B72 -B71
< < < < < < < < < <
PE T PE T PE T PE T PE T PE T PE T PE T PE T PE T
FX-100
FC-FH-FG-FD-085-100 26 FX140-160-170
FC-FH-FG-FD-160-190 26 FC-FH-FG-FD-120-140 26
FC-FH-FG-FD-085-100 21 21
FC-FH-FG-FD-085-100 26
FC-FH-FG-FD-120-140-160-190 FC-FH-FG-FD-085-100 FX-025 a 085
BE50
J16
J15
J8
NO9
NO8
NO4
NC8
NC4
BM50
C9
C8
C4
24V.D 02
20 20
FC/FH160./190 (HELICOIDE) -X1 FC/FH 085......190 (HELICOIDE)
57
-B73
<
T
20
-X1 FC/FH 085/100
58
A1
A1
A1
A1
A1
A2
A2
A2
A2
A2
24V.C 01
20
FC/FH085......190 (HELICOIDE)
20
FC/FH120.........190 (HELICOIDE)
L13
L12
L11
1
3
5
1
3
5
2
4
6
2
4
6
2
4
6
1
3
5
1
3
5
1
3
5
C1 C1 C1
2
4
6
2
4
6
2
4
6
1
3
5
1
3
5
1
3
5
2
4
6
2
4
6
B7
NC8 IDC1
ON
OFF
C8 J15 ID8
3
1 2
B5 B6
ON
ON
OFF
OFF
OFF
OFF
NO8 ID7
Input B5-B6
ID6
2
Input
B4
ON
OFF
OFF
OFF
NTC
C7
Input B1-B2-B3-B4
J5 ID5
digital input
NO7 J14
1
6 5 4 3 2
B3
ON
OFF
OFF
OFF
ID4
1
C7
ID3
Input
0/5V
0/1V
NTC
0/20mA
ID2
C4
B2
ID1
NO6
6 5 4 3 2
B1
NO5 J13 - 3 Y4
1
NO4 + 2 Y3
C4 GND 1 Y2
SERIAL CARD
J4
Y1
C1
VGO
NO3
6
VG
5
NO2 J12
4
3
NO1
DC50
2
1
C1
GND
12
B6
J3
1
GND
2
J14
A
3
B5
1
TLAN
2
J15
+VDC
6
Programming Key
3
GND
B4
-DT50
J2 B3
DS50
B
GND
B2
Rx+/Tx+ J11
0
B1
C
Rx-/Tx-
11
FUSE
J10
+V Term
GO
GND
J9 J1
G
+5V ref
CLIMATIC 50 CONTROLLER
ELECTRICAL WIRING DIAGRAMS
24V.C 01 24V.C 01
23 23
05
24V.D 02 24V.D 02
-BT18 -BT16
-X5 -BT17 -BT12
T T 13
01
20
G+
GO
OUT1
OUT2
M
T T
01 01
OUT1 OUT2 -B13
FOLIO 1/13
-BT92 -BT91 -BG10
+IN
OUT
-GND
OUT1 M G+
-X1 -X1 -X1 -X3 -X3 -X3 -X3 -X3 -X3 T T 73 84 83
138 83 02
01 72 02
CLIMATIC 50 INPUT
01 72 02 01 72 02
FOLIO 6
A4 84
83 73
24V Y 24V 24V Y 24V 24V Y 24V
-X5 05 16 07
75
71
Y1
B1
Y4
Y3
Y2
B6
B5
B4
B3
B2
GO
VG
GND
GND
VGO
+VDC
J1
J4
J3
J2
-BM 50
ELECTRICAL WIRING DIAGRAMS
24V.C 01
24V.D 02
-X5
02
20 23
-X5 -X5 -X5 09 -X5
02 02
02 -B11 02
02
5/14
20
FOLIO
-BT11 -BT10
44
-X4
13
13
FOLIO 6
FOLIO 6
-KM10 T T -KM9
FOLIO 1/13
14
14
A7 A6
FOLIO 7/19
FOLIO 7/17
FOLIO 7/18
13
13
13
-B52 -B51
FOLIO 1/13
14
14
14
ntc
ntc
M
-X5 -X5 -X5
170 170 45 45 45
B8
B7
ID1
ID9
ID8
ID7
ID6
ID5
ID4
ID3
ID2
ID11
GND
GND
ID10
ID14
ID13
ID12
IDC1
IDC9
ID14H
IDC13
ID13H
J8
J7
J6
J5
-BM 50
-BM 50
J9
J11
J14
J13
J12
J10
C7
NO7
C7
C4
NO6
NO5
NO4
C4
C1
NO3
NO2
NO1
C1
GND
Rx+/Tx+
Rx-/Tx-
+V Term
GND
+5V ref
24V.D 02 24V.D 02
-X1 -X7 -X7
02 02
30 26 02
-X1 122
-B19
08 < 50
T
63
-B41 -KM1
CLIMATIC 50 OUTPUT
-X1 P
<
-X1 -X3 19
64
25 25 -B20 -MS2 -X1
32 < 51
-B16 T A3 A2 A5
14
-Q1 INSERTION -B81
T
< INCENDIE -X1 T
<
20
11
-X1 -X3
24 24 -X1 A3 A2 A5
52 SZ185
-X1 07 124
20
FOLIO 6
FOLIO 6
FOLIO 6
-B23
<
T
-X1 -X1 01 07
09 21
54 A1
-B24 07
<
22
T
5/15
FOLIO
-X1 A1
31
24
22
-X4
A1
A1
A1
A1
2x9kW -X1
2x11kW 01 -X7
A2
A2
A2
A2
24V.C 01 01 24V.C 24V.C
01 01
01
-KM2 -KM1 -YV11 -YV12 -KM11 -KM5
ELECTRICAL WIRING DIAGRAMS
-BM 50
J18
J17
J16
J15
NC13
C13
NO13
NC12
C12
NO12
C9
NO11
NO10
NO9
C9
NC8
C8
NO8
24V.D 02 24V.D 02
53
-B63 -B64 -B62 -B61 -B62
-KM1 < < < < <
P P P P P
54
-X1
60 -X1 -X1
-X1 -X1 -X1 -X1 -X1
-X2 -X2 155 55
-B42 155 155 155 55 55
303 304 < -B72 -B71
P < 21 FH085-100 <
T T
-X1 FX110-140-170
61 21 26 FH085-100 -X1
-X1 21 26 F085-100 56
-B82 156
< 26 F120-140 F085-100
T 21 F085-100
-X1 21 26 F085-100
62 -X1 21 F085-100 F085-100
155 F120-140-160-190
F120-140-160-190 -B72 21 F085-100
-B73 FX25-30-35-40-55-70-85-100
SZ185 26 F160-190 T
< F120-140-160-190
T
< FX110-140-170
FX100
26 F085-100-120-140-160-190 -X1
FOLIO FOLIO FOLIO FH085-100 -X1 01 -X1 01 -X1 57 26 F085-100-160-190
7/5 7/7 7/15 154 154 156
21 -B74 -B73
< 21 F085-100 < F085-100
T F120-140-160-190 T
-X1 26 F160-190 -X1
157 58
A1
A1
A1
-X1 -X1
01 01
A2
A2
A2
24V.C 01 24V.C 01
24V.C
24V.D
24V.D 02
01
02
-X5 -X5
02 02
01 01
-BT94 -BT93
T T
13
13
-B54 -B53
P< -KM14 P< -KM13
14
14
0/10V -E4
09
-X4 01 02
DAD SMOKE DETECTOR
-X5 -X5
183 181 182 180
Y1
T-
T+
GO
VG
GND
VGO
tLAN
4 3 2 1
J3
J2
24V
E11
F1
4
3
2
N
ON
ID1
230V
ID4
ID3
ID2
IDC1
P
5x20
160mAT
J4
J9
Serial Adress
1
M
BBG
+Vdc
-5VRef
GND
B4
B3
+Vdc
-5VRef
GND
B2
B1
ELECTRICAL WIRING DIAGRAMS
3
-
BE50
Cde
4
+
J10
J5
J7
J6
J8
5
R
24
NC4
C4
NO4
NC3
C3
NO3
NC2
C2
NO2
NC1
C1
NO1
DIST.
6
7
-
GND
8
+
24V.D 02
DETECTION
-TCB
9
no
-X4 02
C
10
G
Y1
Y2
B
W1
W2
RESET
44
10
11
REPORT
no
-X1 -X1
22
160 150
ID1
ID1
ID2
ID3
ID4
ID2
ID3
ID4
1
2
3
4
1
2
3
4
-B44 -B43
C
12
24
< <
P P
197
196
44
22
24
02
BX 50.2
BX 50.1
-X1 -X1
161 151
G
G
-B84 -B83 -X5 -X5 -X5 -X5
GO
GO
GND
OUT
GND
OUT
5
6
7
8
5
6
7
8
< < 142 136 142 137
T T
-X1 -X1
4/9
162 152
3/14
SZ185 SZ185
FOLIO
FOLIO
+
-B2
3.3k
142 136 142 137 E +
+ 3 2 S
1/2 W
+ - + -
A1
A1
4 1
- -
A2
A2
5
24V.C 01
IA
-KM14 -KM13
ELECTRICAL WIRING DIAGRAMS
DI7 CUSTOM
DI6 CUSTOM
DI5 CUSTOM
DI8 CUSTOM
HUMIDIFIER 10V
F160-F190
F120-F140
FX110-140-170
CUSTOM DO2 CUSTOM CUSTOM
CUSTOM DO3
GND
Y1
GO
G
VGO
T+
VG
T-
J1
J3
J2
F160-F190
F120-F140
1
4
3
2
ON FX110-140-170
ID1
IDC1
ID4
ID3
ID2
CUSTOM DI3
J10
CUSTOM DI4
J4
J9
Serial Adress
CUSTOM DI5 CUSTOM
-5VRef
+Vdc
+Vdc
GND
GND
B4
B3
B2
B1
F160-F190
F120-F140
FX110-140-170
-BE 50
AI3
J5
J7
J6
J8
AI4 CUSTOM
NO4
NO3
NO2
NO1
NC4
NC3
NC2
NC1
C4
C3
C2
C1
B3-B4
CTN 4/20mA
142 137
+ -
HYGROMETRY
REGULATION
PROBE
DO6 CUSTOM
DO5 CUSTOM
DO4 CUSTOM
DO3 CUSTOM
AI1 CUSTOM
AI
Cable c.sect.(mm2)
1twisted pair
AWG
50m 0.25
100m 0.5
Cable c.sect.(mm2)
mini 0.5
maxi 2.5
Cable c.sect.(mm2)
mini 0.5
maxi 2.5
DI7 CUSTOM
DI6 CUSTOM
DI5 CUSTOM
DI8 CUSTOM
F160-F190
F120-F140
FX110-140-170
CUSTOM DO2 CUSTOM CUSTOM
CUSTOM DO3
GND
Y1
GO
G
VGO
T+
VG
T-
J1
J3
J2
F160-F190
F120-F140
1
4
3
2
ON FX110-140-170
ID1
IDC1
ID4
ID3
ID2
CUSTOM DI3
J10
CUSTOM DI4
J4
J9
Serial Adress
CUSTOM DI5 CUSTOM
-5VRef
+Vdc
+Vdc
GND
GND
B4
B3
B2
B1
F160-F190
F120-F140
FX110-140-170
-BE 50
AI3
J5
J7
J6
J8
AI4 CUSTOM
NO4
NO3
NO2
NO1
NC4
NC3
NC2
NC1
C4
C3
C2
C1
B3-B4
CTN 4/20mA
GND
GND
OUT
OUT
GO
GO
G
G
5
8
-BX 50.2 -BX 50.1 Cable c.sect.(mm2) Cable c.sect.(mm2)
1twisted pair 1twisted pair
ID1
ID1
AWG AWG
ID2
ID3
ID4
ID2
ID3
ID4
1
4
50m 0.5 50m 0.25
100m 1 100m 0.5
AI2 CUSTOM
RESET
W1
W2
Y1
Y2
G
B
DO6 CUSTOM
DO5 CUSTOM
DO4 CUSTOM
DO3 CUSTOM
AI1 CUSTOM
Cable c.sect.(mm2)
mini 0.5
maxi 2.5
Cable c.sect.(mm2)
mini 0.5 -TCB
maxi 2.5
04.1
GAZ 33/60kW
L12
L11
-QF2
1
3
1A
VIN 1 -B6 -B4
-E14
230V
PE
X2 X5
2
4
-B21
15 16 M P 12 11 10 9 8 7 6 5 4 3 2 1
-T3 400V 1
$
NO
160VA
0 230
230V
22nF
1M
09 10
PE
EF49.1
E1 E2 E3 F1 F2 F3 C1 C2
N L
Ld1 Ld2 Ld3
F1
0.5AT
D1 D2 D3 D4 G1 G2
A1 A2 A3 A4 A5 A6 A7
D1 D2 D3 D4 G1 G2
<
-X7 -X7 T
01 02 -B45
24V.C
24V.D
P<
26 30 71 40 173
-B17
<
T
J12.NO1
J12.NO2
J5.ID1
J4.Y2
J7.ID12
-B32
-BM50
04.2
1A
VIN 1 -B6 -B4 VIN 2 -B7 -B5
-E14 -E14
230V 230V
PE PE
C
X2 X5 X2 X5
2
4
-B21 -B22
15 16 M P 12 11 10 9 8 7 6 5 4 3 2 1 M P 12 11 10 9 8 7 6 5 4 3 2 1
-T3 400V 1 1
$
$
NO
NO
250VA
0 230
230V
22nF
1M
230V+TERRE
09 10
PE
EF49.1 09 10 PE
EF49.2
E1 E2 E3 F1 F2 F3 C1 C2 E1 E2 E3 F1 F2 F3 C1 C2
N L N L
Ld1 Ld2 Ld3 Ld1 Ld2 Ld3
F1
0.5AT
D1 D2 D3 D4 G1 G2 D1 D2 D3 D4 G1 G2
A1 A2 A3 A4 A5 A6 A7 A1 A2 A3 A4 A5 A6 A7
D1 D2 D3 D4 G1 G2 D1 D2 D3 D4 G1 G2
01 26 71 02 40
A1 A2 A3 A4 A5 A6 A7
P< P<
-B17 -B18
-X7 -X7 < <
01 02 T T
24V.C
24V.D
J12.NO1
-B32 -B33
J12.NO2
J5.ID1
J4.Y2
J7.ID12
-BM50
L12 04.1
L11
-QF2
1
3
1A
VIN 1 -B6 -B4 -B7 -B5
-E14 -E14
230V
PE
X2 X5 X2 X5
2
4
C
-B21 -B22
15 16 M P 12 11 10 9 8 7 6 5 4 3 2 1 P 12 11 10 9 8 7 6 5 4 3 2 1
-T3 400V 1
$
NO
NO
250VA
0 230
230V
22nF
1M
09 10
230V+TERRE PE
PE
EF49.1 PE 09 10 EF49.2
E1 E2 E3 F1 F2 F3 C1 C2 E1 E2 E3 F1 F2 F3 C1 C2
N L N L
Ld1 Ld2 Ld3 Ld1 Ld2 Ld3
F1 F1
0.5AT 0.5AT
D1 D2 D3 D4 G1 G2 D1 D2 D3 D4 G1 G2
A1 A2 A3 A4 A5 A6 A7 A1 A2 A3 A4 A5 A6 A7
D1 D2 D3 D4 G1 G2 D1 D2 D3 D4 G1 G2
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N L N L
Ld1 Ld2 Ld3 Ld1 Ld2 Ld3
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A1 A2 A3 A4 A5 A6 A7 A1 A2 A3 A4 A5 A6 A7
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Cable c.sect.(mm2)
Cable c.sect(mm2) Cable c.sect (mm2)
Cable c.sect.(mm2) mini 0.5
1 twisted pair 1 twisted pair
mini 0.5 AWG AWG maxi 2.5
DI1 ON/OFF
DI3 ON/OFF
DI4 ON/OFF
CUSTOM
FIRESTAT
CO2 SENSOR
24V.D
24V.D
EXHAUST ROOFCURB
ON
TEMPERATURE
REGULATION
T
PROBE
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ntc
IDC13
ID13H
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IDC9
IDC1
GND
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ID12
ID11
ID10
ID9
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GO
B8
B7
B4
B3
B2
B1
G
J1
J8
J7
J6
J5
J2
FUSE
BM50 GND
TLAN
J10
J11
J18
J17
J16
J9
NO11
NO10
GND
GND
NO13
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C13
C12
NC13
NC12
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Rx+/Tx+
+V Term
Rx-/Tx-
+5V ref
PE PE
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TRI 400V + GROUND
DO2 CUSTOM
DO1 ALARM
EXHAUST ROOFCURB
Cable c.sect.(mm2)
mini 0.5
maxi 2.5
FC 085
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FC 100
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FC 120
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FC 140
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FC 160
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FC 190
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FH 085
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FH 100
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FH 120
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FH 140
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FH 160
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FH 190
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FX 025 - FX 030
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FX 035 - FX 085
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
FX 100
PIPE DIAMETERS
Discharge Line
Suction Line
Liquid Line
INSOLATED PIPING
NON-INSOLATED PIPING
STEK OPTION
R407C OPTION
REFRIGERATION
In Heat Pump Mode the temperature difference If too high check the coils are clean or check
between T outdoor and Tevap. (Dew) is too coil internal pressure drop between the liquid
high line and the suction line
5°C < Delta T < 10°C excellent Good if < 3bar
10°C < Delta T < 15°C acceptable Too high if > 3bar (coil blocked)
LP PROBLEMS 15°C < Delta T < 25°C too high
and
LP CUT OUTS Stop the fan and create icing of the coil.
Refrigeration circuit blocked in distribution Check all circuits freeze evenly across the
whole surface of the coil
If some parts of the coil do not freeze this could
indicate a problem with the distribution
Incorrect insulation of the thermostatic bulb of Superheat too low: adjust superheat
the expansion valve Move the thermostatic element along the pipe
Insulate the Thermostatic element of the valve
LP cut out due to not enough defrost on heat Adjust the CLIMATIC settings to extend the
pumps defrost cycles or shorten the time between
defrosts
Summer operation
Moisture or contaminants in the system Several hours after the unit has stopped, check
the correspondance between the measured
pressure and the outdoor temperature
REFRIGERATION
Very high superheat, very hot compressor Open the superheat adjustment on the expan-
sion valve.
Very high
Check the pressure drop on the filter drier in
discharge
the suction line
temperature,
High amps Four Way reversing valve possibly blocked, Check operation of the valve by going through
measured at abnormal noise from the valve, low LP and cycle inversions. Change if necessary.
compressor increasing HP Refer to LP problems
High amps on Pressure drop in the ducting installation too Reduce the rotation speed of the fan
reaction Fan high. Measure and estimate the airflow and pressure
motor and compare with the specification from
customer.
Fan jumping from one operating point to
Unstable running the other. Change rotation speed of the fan.
and high vibration
ELECTRIC HEATER
ELECTRIC HEATER
Cooling mode: Estimate the airflow rate and check the speed is
Water carried away from the coil because of lower than 2.8 m/s
excessive airflow and speed on the coil.
Water found in
the ventilation Low air pressure in the compartment due to a Check filter
section high airflow rate or a high pressure drop before Reduce airflow rate
the fan
Check seals around the ventilation section. Check the door seal
Water ingress in Check for the presence of silicone seals in the
the filter corners of the door and at the bottom of the
compartment refrigeration section bulkhead.
Water ingress through a leaking fresh air hood Check the seals and flanges in the fresh air
or when running 100% fresh air hood
Reduce the airflow rate if necessary
Rooftops are generally placed on the roof but can also be installed in technical rooms. These units are very robust but a
minimum regular maintenance is required. Some moving parts in the units can suffer from wear and tear and must be checked
regularly (belts). Other parts can get clogged by dirt carried in the air (filters) and must be cleaned or replaced.
These units are designed to produce cooled or heated air through the use of a refrigeration vapour compression system, it is
therefore imperative to monitor the refrigeration circuit operating pressures and check the pipe-work for leaks.
The table below, details a possible maintenance plan, including the operations to be carried out and the periodicity at which
they must be accomplished. It is recommended to follow such a plan to keep a rooftop unit in good working order. Regular
maintenance of your rooftop will extend its operating life and reduce operating faults
∆ Operation which must be carried out by qualified personnel, trained to operate on this type of equipment.
NOTE :
- Times are given for information purpose only and may vary depending on the unit size and type of installation.
- Coil cleaning must be carried out by qualified personnel using appropriate methods that won't damage the fins or the
tubes.
- It is recommended to keep a minimum stock of common replacement parts in order to be able to carry out regular
maintenance operations (i.e. filters). You can contact your local Lennox representative which can assist you in
establishing a parts list for each type of equipment.
- The access ports to the refrigeration circuits MUST be leak checked every time gauges are connected to the service
ports.
Visual check of the oil level Visually check the oil level through the sight glass on the side of 0 2
the compressor casing
Position check of the compressor crankcase Check the heating resistance is fitted properly and tight around the 0 2
heater. compressor body.
Belt tension check. Check belt tension (Info in IOM) Replace belt if necessary. 0 10
MAINTENANCE PLAN
Isolate unit from the main power supply; Push the fan wheel
Centrifugal fan bearings check manually and check for abnormal noises. Bearings are lubricated 0 10
for life but may need replacement after 10000 hours
Check absorbed Amps Check absorbed Amps on all three phases; compare with the ∆ 15
nominal value given in the electrical wiring diagram.
Check Smoke detector Start the unit. Trigger the smoke detector by moving a magnet ∆ 5
around the detector head. Reset unit and control.
Check Climatic control, set-points and varia- Refer to the commissioning sheet; Check all set points are set ∆ 15
bles according to this document.
Check clock settings Check the time and date of the control 0 5
Check systematically all connections and fixings on the
Check the position and tightness of refrigeration circuit. Check for oil traces, eventually a leak test ∆ 30
refrigeration components should be conducted. Check operating pressures correspond to
the ones indicated on the commissioning sheet
Check Airflow rate safety switch (if fitted). Shut down supply fan. The fault must be detected within 5 0
seconds.
Check freeze protection on HWC ∆ 5
Increase room set-point 10°C above the actual room temperature.
Check three way valve on HWC Check operation of the piston. It must move away from the valve ∆ 5
head. Reset the control.
Check all fixings and transmission. Stop the unit using the control.
Check economiser actuator operation The fresh air damper must closes. Start the unit the fresh air ∆ 5
damper should open
With the unit running in cooling mode increase the room set-point
Check refrigeration 4way valve temperature by 10°C. The unit should switch to heat pump mode. ∆ 5
Reset the control.
Power down the unit and check and tighten all screws, terminal ∆ 30
Check tightness of all electrical connections and electric connections, taking a particular attention to the power
Check the fresh air grilles (if fitted). If dirty or damaged, remove
Check and clean if necessary all fresh air them from unit and clean with high pressure water cleaner. Refit 0 5
grilles on unit once clean and dry.
Visually check the coils for dirt. If not too dirty, cleaning with a
Check indoor and outdoor coils, clean if light brush may be enough (WARNING: Fins and copper tubes
necessary are very fragile! Any damage WILL reduce the performances of 0/∆ 1h if cleaning
the unit). If very dirty, deep industrial cleaning is required using
de-greasing agents.(External contractors must be called).
Check electric heater element for excessive Isolate the unit; Pull the electric heater out of the heater module
corrosion box and check the resistances fo traces of corrosion; Replace 0 1h if
resistance as required; replacement
Check anti-vibration mountings, for wear and Visually check anti-vibration mountings on compressors and 0 1h if
tear. centrifugal fan. Replace if damaged. replacement
Check refrigeration circuit for traces of acid Take a sample of oil from the refrigeration circuit. ∆
in the oil
Check the glycol concentration in the pressurised water circuit. (
Check Glycol concentration in the HWC a concentration of 30% gives a protection down to aprox. -15°C) ∆ 30
circuit check the circuit pressure
Switch the unit to heat pump mode. Change the set point to
Check defrost cycle with 4-way valve inver- obtain the standard defrost mode and reduce the cycle time to ∆ 30
sion. the min value. Check the operation of the defrost cycle.
Gas burner module check for corrosion Pull out the burner to access the tubes (refer to Gas burner ∆ 30
section in the IOM)
Clean the in-shot burners and the blower wheel lightly with a
brush. Sweep the flue and flue box. Wipe-off the dust from the ∆ 30
Sweeping and cleaning the gas burner housing of the motor. Clean combustion air inlet louvers Pull-out
baffles from the tubes, sweep the tubes
CHECK FLUE BOX GASKET
Gas supply pressures / connections refer to Gas burner section in the IOM for details ∆ 15
checks
Gas regulation valve settings refer to Gas burner section in the IOM for details ∆ 30
Check gas burner safety switches refer to Gas burner section in the IOM for details ∆ 30
warranty
TERMS AND CONDITIONS The warranty will only apply if a maintenance contract has
been signed, starting from the date of commissioning, and if
In the absence of any other written agreement, the guarantee the maintenance contract has actually been performed.
shall only apply to design faults which occur within a 12 month
period (warranty period). The maintenance contract must be made with a specialist,
competent company.
The warranty period starts on the date of commissioning and
at the latest six months after the delivery of the Rooftop. The sole effect of any repair, modification or replacement of
an item during the warranty period must be to extend the
material's warranty period.
ANTI-CORROSION WARRANTY
Maintenance must be carried out in accordance with
10 year warranty terms and conditions for corro- regulations.
sion to the Rooftop casing :
If a spare part is supplied after the expiry of the warranty period,
Lennox shall guarantee the casing of its Rooftop units it shall be guaranteed for a period equal to the initial warranty
manufactured since May 1991 against corrosion for 10 years period and will be subject to the same conditions.
commencing from the date of delivery of the material.
We recommend for a contract four inspections per year (every
The warranty shall not apply in the following cases : three months), before the start of each season, in order to
check the operation of the equipment in the various operating
1. If the corrosion of the casing is caused by external
modes.
damage to the protective layer such as scratches,
projections, abrasion, impacts etc...
2. If the casing is not kept continually clean in the course
of maintenance work or by a specialist company,
3. If the casing is not cleaned and maintained in
accordance with regulations,
4. If the Rooftop units are installed on a site or in an
environment which is known to be corrosive, unless a
special protective coating has been applied by the
owner for these applications, which has been
recommended by a competent body not linked to the
owner and after carrying out a study of the site.
5. Nevertheless the LENNOX coating is highly resistant to
corrosion, the warranty will not be applied for rooftop
installed at less than 1000m away from the sea.
Note : With the exception of the casing, the rest of the machine
is covered by the warranty of our general terms of sale.
REFRIGERATION
In Heat Pump Mode the temperature difference If too high check the coils are clean or check
between T outdoor and Tevap. (Dew) is too coil internal pressure drop between the liquid
high line and the suction line
5°C < Delta T < 10°C excellent Good if < 3bar
10°C < Delta T < 15°C acceptable Too high if > 3bar (coil blocked)
LP PROBLEMS 15°C < Delta T < 25°C too high
and
LP CUT OUTS Stop the fan and create icing of the coil.
Refrigeration circuit blocked in distribution Check all circuits freeze evenly across the
whole surface of the coil
If some parts of the coil do not freeze this could
indicate a problem with the distribution
Incorrect insulation of the thermostatic bulb of Superheat too low: adjust superheat
the expansion valve Move the thermostatic element along the pipe
Insulate the Thermostatic element of the valve
LP cut out due to not enough defrost on heat Adjust the CLIMATIC settings to extend the
pumps defrost cycles or shorten the time between
defrosts
Summer operation
Moisture or contaminants in the system Several hours after the unit has stopped, check
the correspondance between the measured
pressure and the outdoor temperature
REFRIGERATION
Very high superheat, very hot compressor Open the superheat adjustment on the expan-
sion valve.
Very high
Check the pressure drop on the filter drier in
discharge
the suction line
temperature,
High amps Four Way reversing valve possibly blocked, Check operation of the valve by going through
measured at abnormal noise from the valve, low LP and cycle inversions. Change if necessary.
compressor increasing HP Refer to LP problems
High amps on Pressure drop in the ducting installation too Reduce the rotation speed of the fan
reaction Fan high. Measure and estimate the airflow and pressure
motor and compare with the specification from
customer.
Fan jumping from one operating point to
Unstable running the other. Change rotation speed of the fan.
and high vibration
ELECTRIC HEATER
ELECTRIC HEATER
Cooling mode: Estimate the airflow rate and check the speed is
Water carried away from the coil because of lower than 2.8 m/s
excessive airflow and speed on the coil.
Water found in
the ventilation Low air pressure in the compartment due to a Check filter
section high airflow rate or a high pressure drop before Reduce airflow rate
the fan
Check seals around the ventilation section. Check the door seal
Water ingress in Check for the presence of silicone seals in the
the filter corners of the door and at the bottom of the
compartment refrigeration section bulkhead.
Water ingress through a leaking fresh air hood Check the seals and flanges in the fresh air
or when running 100% fresh air hood
Reduce the airflow rate if necessary
Rooftops are generally placed on the roof but can also be installed in technical rooms. These units are very robust but a
minimum regular maintenance is required. Some moving parts in the units can suffer from wear and tear and must be checked
regularly (belts). Other parts can get clogged by dirt carried in the air (filters) and must be cleaned or replaced.
These units are designed to produce cooled or heated air through the use of a refrigeration vapour compression system, it is
therefore imperative to monitor the refrigeration circuit operating pressures and check the pipe-work for leaks.
The table below, details a possible maintenance plan, including the operations to be carried out and the periodicity at which
they must be accomplished. It is recommended to follow such a plan to keep a rooftop unit in good working order. Regular
maintenance of your rooftop will extend its operating life and reduce operating faults
∆ Operation which must be carried out by qualified personnel, trained to operate on this type of equipment.
NOTE :
- Times are given for information purpose only and may vary depending on the unit size and type of installation.
- Coil cleaning must be carried out by qualified personnel using appropriate methods that won't damage the fins or the
tubes.
- It is recommended to keep a minimum stock of common replacement parts in order to be able to carry out regular
maintenance operations (i.e. filters). You can contact your local Lennox representative which can assist you in
establishing a parts list for each type of equipment.
- The access ports to the refrigeration circuits MUST be leak checked every time gauges are connected to the service
ports.
Visual check of the oil level Visually check the oil level through the sight glass on the side of 0 2
the compressor casing
Position check of the compressor crankcase Check the heating resistance is fitted properly and tight around the 0 2
heater. compressor body.
Belt tension check. Check belt tension (Info in IOM) Replace belt if necessary. 0 10
MAINTENANCE PLAN
Isolate unit from the main power supply; Push the fan wheel
Centrifugal fan bearings check manually and check for abnormal noises. Bearings are lubricated 0 10
for life but may need replacement after 10000 hours
Check absorbed Amps Check absorbed Amps on all three phases; compare with the ∆ 15
nominal value given in the electrical wiring diagram.
Check Smoke detector Start the unit. Trigger the smoke detector by moving a magnet ∆ 5
around the detector head. Reset unit and control.
Check Climatic control, set-points and varia- Refer to the commissioning sheet; Check all set points are set ∆ 15
bles according to this document.
Check clock settings Check the time and date of the control 0 5
Check systematically all connections and fixings on the
Check the position and tightness of refrigeration circuit. Check for oil traces, eventually a leak test ∆ 30
refrigeration components should be conducted. Check operating pressures correspond to
the ones indicated on the commissioning sheet
Check Airflow rate safety switch (if fitted). Shut down supply fan. The fault must be detected within 5 0
seconds.
Check freeze protection on HWC ∆ 5
Increase room set-point 10°C above the actual room temperature.
Check three way valve on HWC Check operation of the piston. It must move away from the valve ∆ 5
head. Reset the control.
Check all fixings and transmission. Stop the unit using the control.
Check economiser actuator operation The fresh air damper must closes. Start the unit the fresh air ∆ 5
damper should open
With the unit running in cooling mode increase the room set-point
Check refrigeration 4way valve temperature by 10°C. The unit should switch to heat pump mode. ∆ 5
Reset the control.
Power down the unit and check and tighten all screws, terminal ∆ 30
Check tightness of all electrical connections and electric connections, taking a particular attention to the power
Check the fresh air grilles (if fitted). If dirty or damaged, remove
Check and clean if necessary all fresh air them from unit and clean with high pressure water cleaner. Refit 0 5
grilles on unit once clean and dry.
Visually check the coils for dirt. If not too dirty, cleaning with a
Check indoor and outdoor coils, clean if light brush may be enough (WARNING: Fins and copper tubes
necessary are very fragile! Any damage WILL reduce the performances of 0/∆ 1h if cleaning
the unit). If very dirty, deep industrial cleaning is required using
de-greasing agents.(External contractors must be called).
Check electric heater element for excessive Isolate the unit; Pull the electric heater out of the heater module
corrosion box and check the resistances fo traces of corrosion; Replace 0 1h if
resistance as required; replacement
Check anti-vibration mountings, for wear and Visually check anti-vibration mountings on compressors and 0 1h if
tear. centrifugal fan. Replace if damaged. replacement
Check refrigeration circuit for traces of acid Take a sample of oil from the refrigeration circuit. ∆
in the oil
Check the glycol concentration in the pressurised water circuit. (
Check Glycol concentration in the HWC a concentration of 30% gives a protection down to aprox. -15°C) ∆ 30
circuit check the circuit pressure
Switch the unit to heat pump mode. Change the set point to
Check defrost cycle with 4-way valve inver- obtain the standard defrost mode and reduce the cycle time to ∆ 30
sion. the min value. Check the operation of the defrost cycle.
Gas burner module check for corrosion Pull out the burner to access the tubes (refer to Gas burner ∆ 30
section in the IOM)
Clean the in-shot burners and the blower wheel lightly with a
brush. Sweep the flue and flue box. Wipe-off the dust from the ∆ 30
Sweeping and cleaning the gas burner housing of the motor. Clean combustion air inlet louvers Pull-out
baffles from the tubes, sweep the tubes
CHECK FLUE BOX GASKET
Gas supply pressures / connections refer to Gas burner section in the IOM for details ∆ 15
checks
Gas regulation valve settings refer to Gas burner section in the IOM for details ∆ 30
Check gas burner safety switches refer to Gas burner section in the IOM for details ∆ 30
warranty
TERMS AND CONDITIONS The warranty will only apply if a maintenance contract has
been signed, starting from the date of commissioning, and if
In the absence of any other written agreement, the guarantee the maintenance contract has actually been performed.
shall only apply to design faults which occur within a 12 month
period (warranty period). The maintenance contract must be made with a specialist,
competent company.
The warranty period starts on the date of commissioning and
at the latest six months after the delivery of the Rooftop. The sole effect of any repair, modification or replacement of
an item during the warranty period must be to extend the
material's warranty period.
ANTI-CORROSION WARRANTY
Maintenance must be carried out in accordance with
10 year warranty terms and conditions for corro- regulations.
sion to the Rooftop casing :
If a spare part is supplied after the expiry of the warranty period,
Lennox shall guarantee the casing of its Rooftop units it shall be guaranteed for a period equal to the initial warranty
manufactured since May 1991 against corrosion for 10 years period and will be subject to the same conditions.
commencing from the date of delivery of the material.
We recommend for a contract four inspections per year (every
The warranty shall not apply in the following cases : three months), before the start of each season, in order to
check the operation of the equipment in the various operating
1. If the corrosion of the casing is caused by external
modes.
damage to the protective layer such as scratches,
projections, abrasion, impacts etc...
2. If the casing is not kept continually clean in the course
of maintenance work or by a specialist company,
3. If the casing is not cleaned and maintained in
accordance with regulations,
4. If the Rooftop units are installed on a site or in an
environment which is known to be corrosive, unless a
special protective coating has been applied by the
owner for these applications, which has been
recommended by a competent body not linked to the
owner and after carrying out a study of the site.
5. Nevertheless the LENNOX coating is highly resistant to
corrosion, the warranty will not be applied for rooftop
installed at less than 1000m away from the sea.
Note : With the exception of the casing, the rest of the machine
is covered by the warranty of our general terms of sale.
GERMANY SLOVAKIA
www.lennoxdeutschland.com www.lennoxdistribution.com
IRELAND UKRAINE
www.lennoxireland.com www.lennoxrussia.com
FLEXY-IOM-0704-E