Flexy Iom 0704 e - NC

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Installation, operating

and maintenance
FLEXY

Providing indoor climate comfort

FLEXY-IOM-0704-E
CONTENTS

INSTALLATION
OPERATION
MAINTENANCE MANUAL
Ref. FLEXY_IOM/0704-E

The present manual applies to the following ROOFTOP versions :


FCA 85 - FCA 100 - FCA 120 - FCA 140 - FCA 160 - FCA 190
FCK 85 - FCK 100 - FCK 120 - FCK 140 - FCK 160 - FCK 190
FHA 85 - FHA 100 - FHA 120 - FHA 140 - FHA 160 - FHA 190
FHK 85 - FHK 100 - FHK 120 - FHK 140 - FHK 160 - FHK 190
FDA 85 - FDA 100 - FDA 120 - FDA 140 - FDA 160 - FDA 190
FDK 85 - FDK 100 - FDK 120 - FDK 140 - FDK 160 - FDK 190
FGA 85 - FGA 100 - FGA 120 - FGA 140 - FGA 160 - FGA 190
FGK 85 - FGK 100 - FGK 120 - FGK 140 - FGK 160 - FGK 190

FXA 25 - FXA 30 - FXA 35 - FXA 40 - FXA 55 - FXA 70 - FXA 85 - FXA 100 - FXA 110 - FXA 140 - FXA 170
FXK 25 - FXK 30 - FXK 35 - FXK 40 - FXK 55 - FXK 70 - FXK 85 - FXK 100 - FXK 110 - FXK 140 - FXK 170

NOTES FOR UNIT FITTED WITH GAS BURNER :

THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH LOCAL


SAFETY CODES AND REGULATIONS AND CAN ONLY BE USED IN
WELL VENTILLATED AREA.
PLEASE READ CAREFULLY THE MANUFACTURER'S INSTRUCTIONS
BEFORE STARTING THIS UNIT.

THIS MANUAL IS ONLY VALID FOR UNITS DISPLAYING THE


FOLLOWING CODES: GB IR GR DA NO FI IS
In case these symbols are not displayed on the unit, please refer to the
technical documentation which will eventually detail any modifications
required to the installation of the unit in a particular country.

The technical information and specifications contained in this manual are for reference only. The manufacturer reserves the right to modify these without
warning and without obligation to modify equipment already sold.

IOM - FLEXY - 0704 -E - Page 1


CONTENTS

CONTENTS

IMPORTANT NOTICE ......................................................................................... 3

INSTALLATION
TRANSPORT - HANDLING .............................................................................................. 4
INSTALLATION ............................................................................................................... 12
INSTALLATION ON A ROOF MOUNTING FRAME ........................................................... 13
INSTALLATION ON POSTS ............................................................................................ 15
COMMISSIONING ........................................................................................................... 16

OPERATION
VENTILATION ................................................................................................................. 21
AIR FLOW BALANCING .................................................................................................. 23
FILTERS ......................................................................................................................... 39
FANSTART OPERATION ................................................................................................. 40
FX AIR FLOW BALANCING ............................................................................................. 41
HOT WATER COILS ....................................................................................................... 44
GAS BURNERS .............................................................................................................. 45

CONTROL FUNCTIONS
USING THE KP 17 COMFORT DISPLAY ........................................................................ 57
USING THE KP02 MAINTENANCE DISPLAY ................................................................. 58
USING THE KP07 REMOTE GRAPHICAL DISPLAY ...................................................... 72
BMS CONTACTS KIT ...................................................................................................... 81
CLIMATIC™ PARAMETERS ............................................................................................ 82
CONTROL INTERFACE CLIMALINK/CLIMALOOK ......................................................... 88

WIRING DIAGRAMS
ELECTRICAL WIRING DIAGRAMS LIST OF ITEMS ....................................................... 96
ELECTRICAL WIRING DIAGRAMS .............................................................................. 100

TROUBLESHOOTING
SAFETY AND ERROR CODES ..................................................................................... 117
MAINTENANCE DIAGNOSTIC ..................................................................................... 123
MAINTENANCE PLAN .................................................................................................. 126
WARRANTY .................................................................................................................. 129

CERTIFICATES
ISO 9001 CERTIFICATION ........................................................................................... 130
PED CERTIFICATION OF CONFORMITY ..................................................................... 131
GLAS WOOL FIRE CLASS ........................................................................................... 132
33 KW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................... 133
60 KW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................... 134
120 KW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................. 135
180 kW GAS BURNER CE CERTIFICATION OF CONFORMITY ................................. 136
INSULATION FIRE CLASS ........................................................................................... 137

Page 2 - IOM - FLEXY - 0704 -E


IMPORTANT NOTICE

IMPORTANT NOTICE

All work on the unit must be carried out by a qualified and authorised employee.

Non-compliance with the following instructions may result in injury or serious accidents.

Work on the unit:


• The unit shall be isolated from the electrical supply by disconnection and locking using the
main isolating switch.
• Workers shall wear the appropriate personal protective equipment (helmet, gloves,
glasses, etc.).

Work on the electrical system:


• Work on electric components shall be performed with the power off (see below) by
employees having valid electrical qualification and authorisation.

Work on the refrigerating circuit(s):


• Monitoring of the pressures, draining and filling of the system under pressure shall be
carried out using connections provided for this purpose and suitable equipment.
• To prevent the risk of explosion due to spraying of coolant and oil, the relevant circuit shall
be drained and at zero pressure before any disassembly or unbrazing of the refrigerating
parts takes place.
• There is a residual risk of pressure build-up by degassing the oil or by heating the
exchangers after the circuit has been drained. Zero pressure shall be maintained by
venting the drain connection to the atmosphere on the low pressure side.
• The brazing shall be carried out by a qualified brazer. The brazing shall comply with stan-
dard NF EN1044 (minimum 30% silver).

Replacing components:
• In order to maintain CE marking compliance, replacement of components shall be carried
out using spare parts, or using parts approved by Lennox.
• Only the coolant shown on the manufacturer's nameplate shall be used, to the exclusion of
all other products (mix of coolants, hydrocarbons, etc.).

CAUTION:
In the event of fire, refrigerating circuits can cause an explosion and spray coolant gas and oil.

IOM - FLEXY - 0704 -E - Page 3


COMMISSIONING REPORT

Site details / Informations site Controller/ Contrôleur ………………………………….


Site / Site ……………………………………… Model/Model ……………….…………………
Unit Ref/ N° Affaire …………………………………….... Serial No/ No Série …………………………………
Installer/ Installateur ……………………………………… Refrigerant / Réfrigérant …………………………………

(1) ROOF INSTALLATION / INSTALLATION SUR LE TOIT


Sufficient Access OK / Accès Suffisants Condensate drain fitted / Drainage condensats Roofcurb / Costière
Yes/Oui No/ Non Installé Yes/Oui No/ Non OK Not OK/PasOK
(2) CONNECTIONS CHECK / VERIFICATIONS DE RACCORDEMENTS
Phase check/ Vérification des Phases Voltage between Phases 1/2 2/3 1/3
Yes / Oui No / Non Tension entre Phases ………………. ………………. ……………….

(3)CLIMATIC CONFIGURATION CHECK / VERIFIER LA CONFIGURATION CLIMATIC


CLIMATIC 50 Configured according to the Options and Specifications / CLIMATIC 50 configuré en fonction des options et des
spécifications: Yes/Oui No/ Non
(4) SUPPLY BLOWER SECTION / VENTILATION TRAITEMENT
Type / Type: N°1 N°2
Power displayed on plate / Puissance affichée sur la plaque: KW …………………… ……………………
Voltage displayed on plate / Tension affichée sur la plaque: V …………………… ……………………
Current displayed on plate / Intensité affichée sur la plaque: A …………………… ……………………
Fan Type / Type de Ventilateur: Forward / Action Forward / Action
Backward / Réaction Backward / Réaction
Displayed Belt Length / Longueur Courroie affichée: mm …………………… ……………………
Tension Checked/ Tension Vérifiée: Yes/Oui No/ Non Yes/Oui No/ Non
Alignment Checked / Alignement Vérifié: Yes/Oui No/ Non Yes/Oui No/ Non
Motor Pulley Dia/ Poulie Moteur Dia: DM mm …………………… ……………………
Fan Pulley Dia/ Poulie Ventilateur Dia: DP mm …………………… ……………………
Fan Speed / Vitesse rotation Ventilateur = Motor rpm x DM / DP rpm …………………… ……………………
Averaged Measured Amps / Intensité Mesurée moyenne: A …………………… ……………………
Shaft Mechanical Power (Refer to airflow balancing)
W …………………… ……………………
Puissance Mécanique à l’Arbre (Voir section réglage débit)
Operating point checked / Vérif. Point de fonctionnement: Yes/Oui No/ Non Yes/Oui No/ Non
3
Estimated Airflow / Estimation Débit d’Air m /h …………………… ……………………
(5) AIRFLOW PRESS. SENSOR CHECK / VERIF. DES SECURITES PRESSOSTATS D’AIR
Set Points Adjusted / Changement des consignes:
Measured pressure drop / Pertes de charge au pressostat Yes/Oui No/ Non
…………………………… mbar If Yes enter new values/ Si oui noter les nouvelles consignes:
3410: ………… 3411: ………… 3412: …………
(6) EXTERNAL SENSOR CHECKS / VERIFICATION DES CAPTEURS EXTERNES
Check and record temp. in menu 2110 / Vérifier et mesurer les
Check electrical connections / Vérification des
températures. Dans menu 2110: Yes/Oui No/ Non
connections électriques: Yes/Oui No/ Non
100% Fresh Air / 100% Air neuf 100% return Air / 100% Air repris
Supply Temperature / Température Soufflage ………………………..°C ………………………..°C
Return Temperature / Température reprise ………………………..°C ………………………..°C
Outdoor Temperature / Température extérieure ………………………..°C ………………………..°C
(7) MIXING AIR DAMPERS CHECKS / VERIFICATIONS VOLETS DE MELANGE
Dampers open & close freely/ % Minimum FA: Power exhaust checked/ Enthalpy sensor(s) checked/
Volets s’ouvrent et se ferment OK %minimum Air Neuf: Ventilateur extraction Control enthalpie installé
Yes/Oui No/ Non ……………..% Yes/Oui No/ Non Yes/Oui No/ Non

Page 4 - IOM - FLEXY - 0704 -E


COMMISSIONING report

(8) REFRIGERATION SECTION / SECTION REFRIGERATION


Outdoor Fan Motor Current / Intensité Moteurs Batterie externe: Check Rotation Compressor
Motor 1 / Moteur 1 L1 ……..A L2 ……..A L3 ……A Yes/Oui No/ Non Voltage/ Tension
Motor 2 / Moteur 2 L1 ……..A L2 ……..A L3 ……A Yes/Oui No/ Non Compresseur.
Motor 3 / Moteur 3 L1 ……..A L2 ……..A L3 ……A Yes/Oui No/ Non Comp1: …….. V
Motor 4 / Moteur 4 L1 ……..A L2 ……..A L3 ……A Yes/Oui No/ Non Comp2: …….. V
Motor 5 / Moteur 5 L1 ……..A L2 ……..A L3 ……A Yes/Oui No/ Non Comp3: …….. V
Motor 6 / Moteur 6 L1 ……..A L2 ……..A L3 ……A Yes/Oui No/ Non Comp4: …….. V
Compressor Amps COOLING / Intensité
Pressures & Temperatures / Pressions & températures
Compresseur MODE FROID
Temperatures / Temperatures Pressures / Pressions
Phase 1 Phase 2 Phase 3
Suction/ Asp LP/ BP HP / HP
Disch / refoul
Comp 1 …..… A …..… A …..… A ……… °C ……… °C ……… Bar ……… Bar
Comp 2 …..… A …..… A …..… A ……… °C ……… °C ……… Bar ……… Bar
Comp 3 …..… A …..… A …..… A ……… °C ……… °C ……… Bar ……… Bar
Comp 4 …..… A …..… A …..… A ……… °C ……… °C ……… Bar ……… Bar
Check Reversing valves./ Valve1/Vanne1: Yes/Oui No/ Non Valve3/Vanne3: Yes/Oui No/ Non
Vérifier vannes d’inversion: Valve2/Vanne2: Yes/Oui No/ Non Valve4/Vanne4: Yes/Oui No/ Non
Compressor Amps HEATING / Intensité
Pressures & Temperatures / Pressions & températures
Compresseur en Pompe à Chaleur
Temperatures / Temperatures Pressures / Pressions
Phase 1 Phase 2 Phase 3
Suction/ Asp LP/ BP HP / HP
Disch / refoul
Comp 1 …..… A …..… A …..… A ……… °C ……… °C ……… Bar ……… Bar
Comp 2 …..… A …..… A …..… A ……… °C ……… °C ……… Bar ……… Bar
Comp 3 …..… A …..… A …..… A ……… °C ……… °C ……… Bar ……… Bar
Comp 4 …..… A …..… A …..… A ……… °C ……… °C ……… Bar ……… Bar
HP cut out / Coupure HP ……Bar LP cut out / Coupure sécurité BP ………..…... Bar
Refrigerant charge / Charge réfrigérant C1 : ………..kg C2 : ………..kg C3 : ………..kg C4 : ………..kg
(8)ELECTRIC HEATER SECTION / SECTION RECHAUFFEUR ELECTRIQUE
Type / Type: …………………………………………………. Serial No/ No Série.:………………………..
st er nd e
AMPS 1 stage (Baltic) / Intensité 1 étage (Baltic) AMPS 2 stage (Baltic) / Intensité 2 étage (Baltic)
1 ………………. 2 ………………. 3 ………………. 1 ………………. 2 ………………. 3 ……………….
(9) HOT WATER COIL SECTION / SECTION BATTERIE EAU CHAUDE
Check Three Way Valve Movement / Vérification Mouvement Vanne trois voies: Yes/Oui No/ Non
(10) GAS HEATING SECTION / RAMPE GAZ
Gas Burner N°1 / Brûleur gaz N°1 Gas Burner N°2 / Brûleur gaz N°2
Size / Taille: Valve type / Type vanne: Size / Taille: Valve type / Type vanne:
………………………. ……………………. ………………………. …………………….
Pipe size/ tuyauterie: Gas type / Type gas : G……. Pipe size/ tuyauterie Gas type / Type gas : G…….
Line press./ press. ligne : Drop test / test pression line press./ press. ligne : Drop test / test pression
……………………… Yes/Oui No/ Non ……………………… Yes/Oui No/ Non
Check manifold pressure/ Pression injection: Check manifold pressure/ Pression injection:
High fire/Grande allure…….…Low fire/Petite allure……….. High fire/Grande allure…….…... Low fire/Petite allure………..
Pressure cut out airflow press switch / Pression coupure Pressure cut out airflow press switch / Pression coupure
pressostat débit d’air : ……………………mbar /Pa pressostat débit d’air : ……………………mbar /Pa
Motor amps Flue temp / CO2 %: CO ppm: Motor Amps Flue temp / CO2 %: CO ppm:
I moteur: temp fumées I Moteur: temp fumées
……….A ……… °C ………% ………% ……….A ………. °C ………% ………%
(11) REMOTE CONTROL BMS CHECK / VERIFICATIONS BMS CONTROL A DISTANCE
Type / Type: Sensor type / Type Capteur KP07 KP/17 checked/ vérifiées: Interconnect wiring checked:
………………………….. ……………………………….. Yes/Oui No/ Non Yes/Oui No/ Non

IOM - FLEXY - 0704 -E - Page 5


COMMISSIONING REPORT

It is recommended that you fill the two tables below before transferring the zone settings to the Climatic controller.
Il est recommandé de remplir les deux tableaux ci-dessous avant de transférer les consignes de zones vers le contrôleur
Climatic50.

Refer to control section page 55 / Se référer à la section régulation page 55

Time Zones / Zones Horaires


Hour 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Example UNO 7h15 ZA 11h00 ZB 14h00 ZC 19h00 UNO
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday

Variables to adjust for each time zone / Consignes à renseigner pour chaque zone horaire

Start z.A Start z.B Start z.C Start UNO


hour (3211) min (3212) hour (3213) min (3214) hour (3215) min (3216) hour (3217) min (3218)
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunday

Description Unit Menu Min Max Zone A Zone B Zone C UNOC

Sp Room °C 3311 8 35
Mini.Air % 3312 0 100
Sp Dyna °C 3321 0 99.9
Sp Cool °C 3322 8 35
Sp Heat °C 3323 8 35
Swap Heater On/Off 3324 ~ ~
Activation On/Off 3331 ~ ~
Swap Heater On/Off 3332 ~ ~
Sp.Dehu % 3341 0 100
Sp.Humi % 3342 0 100
Fan On/Off On/Off 3351 ~ ~
Fan Dead On/Off 3352 ~ ~
F.Air On/Off 3353 ~ ~
CO2 On/Off 3354 ~ ~
Comp.Cool. On/Off 3355 ~ ~
Comp.Heat. On/Off 3356 ~ ~
AuxHeat On/Off 3357 ~ ~
Humidif. On/Off 3358 ~ ~
Low Noise On/Off 3359 ~ ~ N/A N/A N/A

Page 6 - IOM - FLEXY - 0704 -E


COMMISSIONING REPORT

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IOM - FLEXY - 0704 -E - Page 7


TRANSPORT - HANDLING

DELIVERY CHECKS
On receipt of a new equipment please check the following STORAGE
points. It is the customer's responsibility to ensure that the When units are delivered on site they are not always required
products are in good working order: immediately and are sometimes put into storage. In the event
- The exterior has not been damaged in any way. of medium to long-term storage, we recommend the following
- The lifting and handling equipment are suitable for the procedures :
equipment and comply with the specifications of the handling - Ensure that there is no water in the hydraulic systems.
instructions enclosed here-in. - Keep the heat exchanger covers in position (AQUILUX cover).
- Accessories ordered for on site installation have been - Keep protective plastic film in position.
delivered and are in good working order. - Ensure the electrical panels are closed.
- The equipment supplied corresponds to the order and - Keep all items and options supplied in a dry and clean
matches the delivery note. place for future assembly before using the equipment.

If the product is damaged, exact details must be confirmed MAINTENANCE KEY


in writing by registered post to the shipping company within
On delivery we recommend that you keep the key which is
48 hours of delivery (working days). A copy of the letter must
attached to an eyebolt in a safe and accessible place. This
be addressed to Lennox and the supplier or distributor for
allows you to open the panels for maintenance and
information purposes. Failure to comply will invalidate any
installation work.
claim against the shipping company.
The locks are ¼ turn + then tighter (figure 2).

RATING PLATE

The rating plate provides a complete reference for the model


and ensures that the unit corresponds to the model ordered.
It states the electrical power consumption of the unit on start-
up, its rated power and its supply voltage. The supply voltage
must not deviate beyond +10/-15 %. The start-up power is
the maximum value likely to be achieved for the specified
operational voltage. The customer must have a suitable
electrical supply. It is therefore important to check whether Fig. 1
the supply voltage stated on the unit's rating plate is
compatible with that of the mains electrical supply. The rating CONDENSATE DRAINS
plate also states the year of manufacture as well as the type The condensate drains are not assembled when delivered
of refrigerant used and the required charge for each and are stored
compressor circuit. in the electrical panel with their clamping collars.
To assemble them, insert them on the condensate tray outlets
and use a screwdriver to tighten the collars (Figure 3).

085 N2N3M
2004

Figure 2

Page 8 - IOM - FLEXY - 0704 -E


TRANSPORT - HANDLING

DIMENSIONS AND WEIGHTS

LENGTH (mm)

HEIGHT (mm)
WIDTH (mm)

HOOD (mm)
WEIGHT (kg) SLING
Condensation Airflow configuration std std high
Standard Centrifugal 1 2 3 4 5 6 7 8 gas gas 1 2 3
FC/FH 085 - Cooling only and heat pump
X - X - - - - - - X 3785 2255 1495 630 1220 - - 2830 2330 -
X - - - - X - - X - 3785 2255 1495 630 1270 - - 2830 2330 -
X - - X X - X X - - 3785 2285 1495 630 1275 - - 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 1435 - - 3230 2430 1870
- X - - - X - - X - 3835 2255 2080 630 1485 - - 3230 2430 1870
- X - X X - X X - - 3835 2285 2080 630 1490 - - 3230 2430 1870
FC/FH 085 - GAS
X - X - - - - - - X 3785 2255 1495 630 - 1320 1390 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 - 1535 1605 3230 2430 1870
FC/FH 100 - Cooling only and heat pump
X - X - - - - - - X 3785 2255 1495 630 1280 - - 2830 2330 -
X - - - - X - - X - 3785 2255 1495 630 1320 - - 2830 2330 -
X - - X X - X X - - 3785 2285 1495 630 1320 - - 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 1495 - - 3230 2430 1870
- X - - - X - - X - 3835 2255 2080 630 1545 - - 3230 2430 1870
- X - X X - X X - - 3835 2285 2080 630 1545 - - 3230 2430 1870
FC/FH 100 - GAS
X - X - - - - - - X 3785 2255 1495 630 - 1380 1450 2830 2330 -
- X X - - - - - - X 3835 2255 2080 630 - 1595 1665 3230 2430 1870

IOM - FLEXY - 0704 -E - Page 9


TRANSPORT - HANDLING

DIMENSIONS AND WEIGHTS

CASQUETTE (mm)
LENGTH (mm)

HEIGHT (mm)
WIDTH (mm)
WEIGHT (kg) SLING
Condensation Airflow configuration std std high
Standard Centrifugal 1 2 3 4 5 6 7 8 gas gas 1 2 3
FC/FH 120 - Cooling only and heat pump
X - X - - - - - - X 3585 2255 1470 630 1530 - - 2700 - 2080
X - - - - X - - X - 3585 2255 1470 630 1580 - - 2700 - 2080
X - - X X - X X - - 3585 2285 1470 630 1600 - - 2700 - 2080
- X X - - - - - - X 3635 2255 1930 630 1805 - - 3000 2410 1880
- X - - - X - - X - 3635 2255 1930 630 1855 - - 3000 2410 1880
- X - X X - X X - - 3635 2285 1930 630 1875 - - 3000 2410 1880
FG 120 - GAS
X - X - - - - - - X 4035 2255 1470 630 - 1840 1890 3000 - 2310
- X X - - - - - - X 4085 2255 1930 630 - 2115 2165 3300 2700 2080
FC/FH 140 - Cooling only and heat pump
X - X - - - - - - X 3585 2255 1470 630 1630 - - 2700 - 2080
X - - - - X - - X - 3585 2255 1470 630 1680 - - 2700 - 2080
X - - X X - X X - - 3585 2285 1470 630 1700 - - 2700 - 2080
- X X - - - - - - X 3635 2255 1930 630 1905 - - 3000 2410 1880
- X - - - X - - X - 3635 2255 1930 630 1955 - - 3000 2410 1880
- X - X X - X X - - 3635 2285 1930 630 1975 - - 3000 2410 1880
FG 140 - GAS
X - X - - - - - - X 4035 2255 1470 630 - 1920 1970 3000 - 2310
- X X - - - - - - X 4085 2255 1930 630 - 2000 2050 3300 2700 2080
FC/FH 160 - Cooling only and heat pump
X - X - - - - - - X 3595 2255 2070 900 2050 - - 2700 - 2090
X - - - - X - - X - 3595 2255 2070 900 2120 - - 2700 - 2090
X - - X X - X X - - 3595 2285 2070 900 2140 - - 2700 - 2090
- X X - - - - - - X 3645 2255 2070 900 2275 - - 2700 - 2090
- X - - - X - - X - 3645 2255 2070 900 2345 - - 2700 - 2090
- X - X X - X X - - 3645 2285 2070 900 2365 - - 2700 - 2090
FG 160 - GAS
X - X - - - - - - X 4045 2255 2070 900 - 2410 2460 3000 - 2320
- X X - - - - - - X 4095 2255 2070 900 - 2635 2685 3000 - 2320
FC/FH 190 - Cooling only and heat pump
X - X - - - - - - X 3595 2255 2070 900 2175 - - 2700 - 2090
X - - - - X - - X - 3595 2255 2070 900 2245 - - 2700 - 2090
X - - X X - X X - - 3595 2285 2070 900 2265 - - 2700 - 2090
- X X - - - - - - X 3645 2255 2070 900 2400 - - 2700 - 2090
- X - - - X - - X - 3645 2255 2070 900 2470 - - 2700 - 2090
- X - X X - X X - - 3645 2285 2070 900 2490 - - 2700 - 2090
FG 190 - GAS
X - X - - - - - - X 4045 2255 2070 900 - 2540 2600 3000 - 2320
- X X - - - - - - X 4095 2255 2070 900 - 2765 2825 3000 - 2320

Page 10 - IOM - FLEXY - 0704 -E


TRANSPORT - HANDLING

DIMENSIONS AND WEIGHTS

LENGTH HEIGHT WIDTH AUVENT WEIGHT (kg)

lateral ventil standard


MODELS mm mm mm mm mm kg
FX 025 4070 1635 1055 490 600 950
FX 030 4070 1635 1055 490 600 980
FX 035 4750 2255 1290 490 600 1400
FX 040 4750 2255 1290 490 600 1450
FX 055 4750 2255 1290 490 600 1600
FX 070 5050 2255 1725 890 600 1800
FX 085 5050 2255 1725 890 600 1900
FX 100 5050 2255 1725 890 600 2000
FX 110 5650 2255 2000 860 - 2620
FX 140 5650 2255 2000 860 - 2620
FX 170 5650 2255 2000 860 - 2650

HANDLING
The equipment can be moved using the lifting holes on the Some units can only be supported by four slings at right-
top of the unit. angles. Others require different lengths (see figures 4).
The "sling" length is the value that we recommend for safe It is essential that all lifting holes are used and that the slings
handling of the equipment. are all of the same size to avoid damaging the equipment.

IOM - FLEXY - 0704 -E - Page 11


TRANSPORT - HANDLING

Figure for all handling drawings

FC.../FH.../FD.../FG... 085 & 100

Sling length = 2830 mm


for angle = 45°C Sling length = 2330 mm
for angle = 64,5°C

FC.../FH.../FD.../FG... 085 & 100 with centrifugal fans

Sling length = 3230 mm


for angle = 45°C Sling length = 2430 mm
for angle = 45°C

Sling length = 1870


mm
for angle = 45°C

Page 12 - IOM - FLEXY - 0704 -E


TRANSPORT - HANDLING

FC.../FH.../FD... 120 & 140

Sling length = 2700 mm Sling length = 2080 mm


for angle = 45°C for angle = 45°C

FC.../FH.../FD... 120 & 140 with centrifugal fans

Sling length = 2410 mm


Sling length = 3000 mm for angle = 45°C
for angle = 45°C

Sling length = 1880 mm


for angle = 45°C

FG... 120 & 140 with gas burner

Sling length = 2700 mm


for angle = 45°C Sling length = 2080 mm
for angle = 45°C

IOM - FLEXY - 0704 -E - Page 13


TRANSPORT - HANDLING

FG... 120 & 140 with gas burner and centrifugal fans

Sling length = 3300 mm Sling length = 2700 mm


for angle = 45°C for angle = 45°C

Sling length = 2080 mm


for angle = 45°C

FC.../FH.../FD... 160 & 190


FC.../FH.../FD... 160 & 190 with centrifugal fans

Sling length = 2090 mm


Sling length = 2700 mm for angle = 45°C
for angle = 45°C

FG... 160 & 190


FG... 160 & 190 with centrifugal fans
Sling length = 2320 mm
Sling length = 3000 mm
for angle = 45°C
for angle = 45°C

Page 14 - IOM - FLEXY - 0704 -E


TRANSPORT - HANDLING

FX 25 & 30

2
Sling length 1 = 3000 mm
Sling length 2 = 2350 mm
1

FX 35 - 40 - 55

Sling length 1 = 3700 mm


Sling length 2 = 2850 mm
1

FX 70 - 85 - 100

1
Sling length 1 = 3900 mm
Sling length 2 = 3000 mm 2

FX 110 - 140 - 170

2
Sling length 1 = 4300 mm
Sling length 2 = 3250 mm 1

IOM - FLEXY - 0704 -E - Page 15


INSTALLATION

PRELIMINARY CHECK INSTALLATION REQUIREMENTS


Before installing the equipment, the following points MUST be The surface on which the equipment is to be installed must be
checked : clean and free of any obstacles which could hinder the flow of
-Have the forklift protections been removed ? air to the condensers:
-Is there sufficient space for the equipment? -Avoid uneven surfaces
-Is the surface on which the equipment is to be installed -Avoid installing two units side by side or close to each
sufficiently solid to withstand its weight? A detailed study other as this may restrict the airflow to the condensers.
of the frame must be made beforehand.
-Do the supply and return ductwork openings Before installing a packaged Rooftop unit it is important to
excessively weaken the structure? understand :
-Are there any obstructing items which could hinder -The direction of prevailing winds.
the operation of the equipment? -The direction and position of air flows.
-Does the electrical power available correspond to the -The external dimensions of the unit and the dimensions
equipment's electrical specifications? of the supply and return air connections.
-Is drainage provided for the condensate? -The arrangement of the doors and the space required
-Is there sufficient access for maintenance? to open them to access the various components.
-Installation of the equipment could require different
lifting methods which may vary with each installation
(helicopter or crane). Have these been evaluated ? CONNECTIONS
-Ensure that the unit is installed in accordance with the
installation instructions and local applicable codes. -Ensure that all the pipe-work crossing walls or roofs
-Check to ensure that the refrigerant lines do not rub are secured, sealed and insulated.
against the cabinet or against other refrigerant lines.
-To avoid condensation problems, make sure that all
In general, make sure no obstacles (walls, trees or roof ledges) pipes are insulated according to the temperatures of
are obstructing the duct connections or hindering assembly fluids and type of rooms.
and maintenance access.
NOTE: The AQUILUX protection sheets fitted to the finned
surfaces must be removed prior to start up.

MODELS A B C D
FC/FH/FG/FD
85 Î 140 1400 2000 1400 2300
160 & 190 2000 2000 2000 2300
FX
25 & 30 * 1100 * 1700
35 Î 55 * 1300 * 2300
70 Î 100 * 1700 * 2300
110 Î 170 * 2000 * 2300
* : according to connection

Page 16 - IOM - FLEXY - 0704 -E


INSTALLATION ON A ROOFMOUNTING FRAME

As levels are adjustable, observe the following


recommendations for correct installation of the equipment.

Above all, ensure that all the adjustable returns are


facing outward (1-figure 3). They are usually turned
inside-out for transport.

Figure 3

Place the roof mounting frame on the trimmer beam by


first lining up the inlet and then the outlet. (2 - figure 4).

2
Figure 4

After levelling the frame, fix the surface flaps onto the
trimmer.( figure 5).

Figure 5

IOM - FLEXY - 0704 -E - Page 17


INSTALLATION ON A ROOFMOUNTING FRAME

When the frame is correctly positioned, it is


essential to secure the assembly with welding
seam (20 to 30 mm for every 200 mm) along
the outside, or by using an alternative method
(1 - figure 6).

1
Figure 6

1
Assembly joint (1 - figure 7)

3 Insulate the frame before installation. We recommend the minimum


2 application of 25 mm thick insulation.
Check that the covering is continuous and watertight (2 - figure 7).

CAUTION : To be effective, it must finsh behind the lip (3 - figure 7)

Figure 7

Before installing the equipment, make sure that the assembly seal is not damaged.
Once in position, the bottom of the equipment must be horizontal and against the roofcurb as shown on figure 8.

The installer must comply to local authority standards and specifications.

Figure 8

Page 18 - IOM - FLEXY - 0704 -E


INSTALLATION ON POSTS

The unit can be fitted on corner posts using the frame provided. The minimum height of the posts should be 400mm.

IOM - FLEXY - 0704 -E - Page 19


COMMISSIONING

THIS WORK MUST ONLY BE CARRIED STARTING THE UNIT


OUT BY TRAINED REFRIGERATION At this point the unit circuit breakers should be open
ENGINEERS
You will need a DS50 maintenance controller or Climalook
with appropriate Interface.
FILL THE COMMISSIONNING SHEET AS
YOU GO ALONG
The jumpers are factory set and the configuration switches

BEFORE CONNECTING THE POWER:


- Ensure that the power supply between the building and the
unit meets local authority standards and that the cable
specification satisfies the start-up and operating conditions. Language or
ENGLISH
ENSURE THAT THE POWER SUPPLY
RT 050.001
INCLUDES 3 PHASES + NEUTRAL IF THE BIOS 0000 Boot 0000
UNIT IS EQUIPPED WITH A POWER
EXHAUST FAN

- Check the following wire connections for tightness: Main


switch connections, mains wires linked to the contactors and
are adjusted depending on the option the type of unit.
circuit breakers and the cables in the 24V control supply
circuit.
Connecting the CLIMATIC diplays.

PRELIMINARY CHECKS
- Ensure that all drive motors are secure.
- Ensure that the adjustable pulley blocks are secure and
that the belt is tensioned with the transmission correctly
aligned. Refer to the next section foe details.
- Using the electrical wiring diagram, check the conformity of
the electrical safety devices (circuit breaker settings,
presence and rating of fuses).
- Check the temperature probe connections.

Close the 24V Control Circuit breakers.

The CLIMATIC 50 starts after 30s

Page 20 - IOM - FLEXY - 0704 -E


COMMISSIONING

Reset the DAD photo (If fitted) - If now only one of the components rotates in the wrong
direction, disconnect the power supply at the machine's
isolator switch (if fitted) and reverse two of the component's
phases on the terminal within the electrical panel.
- Check the current drawn against the rated values, in
particular on the supply fan (ref. page 24).
- If the readings on the fan are outside the specified limits,
this usually indicates excessive air flow which will affect the
life expectancy and the thermodynamic performances of the
unit. This will also increase the risks of water ingress into
the unit. Refer to the "Air Flow Balancing" section to correct
the problem.

At this point attach the manometers to the refrigerant circuit

RUN TEST
Start unit in cooling mode

HIGH PRESSURE
CONNECTION

Check and adjust the control settings. CIRCUIT N°2

Refer to the control section in this manual to adjust the


different parameters

POWERING THE UNIT


- Power up the unit by closing the isolator switch (if fitted). -
At this point the blower should start unless the climatic does LOW PRESSURE
not energise the contactor. In this particular case the blower CONNECTION
can be forced by bridging the port NO7 and C7 on CIRCUIT N°2
connector J14 on the Climatic. Once the fan is running,
check the rotation direction. Refer to the rotation arrow
located on the fan.
- The fans and compressors direction of rotation is checked
during the end of line test. They should therefore all turn in Thermodynamic readings using manometers and prevailing
either the right or wrong direction. environmental conditions
No rated values are given here. These depend on the
NOTE : A compressor rotating in the wrong direction will fail. climatic conditions both outside and inside the building
during operation. However, an experienced refrigeration
engineer will be able to detect any abnormal machine
- If the fan turns in the wrong direction (the right direction is operation.
shown on figure n° 9), disconnect the main power supply to
the machine at the building's mains switch, reverse two
phases and repeat the above procedure. Safety test
- Check Air pressure switch (if fitted) "Dirty filter" detection
test: vary the set-point value (menu page 3413 on DS50) in
respect to the air pressure value. Observe the response of
the CLIMATIC™.
- Same procedure for detecting "Missing Filter" (page menu
3412) or "Air Flow Detection" (page menu 3411).
- Check the smoke detection function (if fitted).
- Check the Firestart by pressing the test button (if fitted).
- Disconnect the circuit breakers of the capacitor fans and
check the high pressure cut-out points on different
refrigerant circuits.

Reverse cycle test


Fig. 9 This test is designed to check the good operation of the 4-
way reversing valves on heat pump reversible systems.
Start the reverse cycle by adjusting the cold or hot
- Close all circuit breakers and power up the unit, remove
temperature threshold data according to the indoor and
the bridge on connector J14 if fitted.
outdoor conditions at the time of test (menu 3320)

IOM - FLEXY - 0704 -E - Page 21


VENTILATION

BELT TENSION
On delivery, the drive belts are new and correctly tensioned. After the first 50 operating
hours check and adjust the tension. 80% of the total elongation of belts is generally
produced during the first 15 hours of operation.

Before adjusting the tension, make sure that the pulleys are correctly aligned.
To tension the belt, set the height of motor support plate by moving the plate
adjustment screws.

This recommended deflection is 16 mm per metre from centre to centre.

Check that according to the diagram below (figure 10), the following ratio remains
the same. A (mm)
= 20
P (m)

The belts should always be replaced when :


- the disk is set to maximum,
- the belt rubber is worn or the wire is visible.

Replacement belts must have the same rated size as the ones they are replacing.
If a transmission system has several belts, they must all be from the same A P
manufacturing batch (compare serial numbers).

NOTE :
An under-tensioned belt will slip, heat and wear prematurely. On the other hand, if
a belt is over-tensioned, the pressure on the bearings will cause them to over-heat
and wear prematurely. Incorrect alignment will also cause the belts to wear
Figure 10
prematurely.

Page 22 - IOM - FLEXY - 0704 -E


VENTILaTION : PULLEYS

MOUNTING AND ADJUSTING PULLEYS


Fan pulley removal
Remove the 2 screws and put one of them in the extraction
threaded screw.

Screw in fully. The hub and the pulley will separate from each
other.

Remove the hub and the pulley by hand without damaging the
machine.

Fan pulley installation


Clean and de-grease the shaft, hub and conical bore of the
pulley. Lubricate the screws and install the hub and pulley.
Position the screws without turning them.

Place the assembly on the shaft and screw in the screws


alternatively and evenly. Using a mallet or a hammer with a
wooden wedge, tap on the face of the hub to keep the assembly
in place. Torque the screws to 30 Nm.

Take the pulley in both hands and shake it vigorously to make


sure everything is in place.
Fill the holes with grease for protection.

NOTE : During installation, the key should never protrude out


of its groove.
After 50 operating hours, check that the screws are still in
place.

Motor pulley installation and removal


The pulley is held in position by the key and a screw located in
the groove. After unlocking, removing this screw by pulling
against the shaft spindle (if necessary, use a mallet and tap
uniformly on the hub to remove it).
To assemble, proceed in the reverse order after having cleaned
and de-greased the motor shaft and the pulley bore.

Pulleys alignment
After adjusting one or both of the pulleys, check the
transmission alignment using a ruler placed on the inner face
of the two pulleys.

NOTE : The warranty may be affected if any major modification


is made to the transmission without obtaining our agreement
beforehand.

IOM - FLEXY - 0704 -E - Page 23


AIRFLOW BALANCING

The actual resistance of ductwork systems is not always identical to the calculated theoretical values. To rectify this, it may be
necessary to modify the pulley and belt setting. To this effect, the motors are fitted with variable pulleys.

Measure the absorbed amps


If the absorbed amps are greater than the rated values, the ventilation system has a lower pressure drop than anticipated.
Reduce the flow by reducing the rpm. If the system resistance is significantly lower than design, there is a risk that the motor will
overheat resulting in an emergency cut out.

If the absorbed amps are lower than the rated values, your system has a higher pressure drop than anticipated. Increase the
flow by increasing the rpm. At the same time you will increase the absorbed power which may result in having to increase the
motor size.

To carry out the adjustment and to avoid a time-consuming re-start, stop the machine and if necessary lock the main switch.
First unscrew the 4 Allen screw(s) on the pulley (see figure 11).

nr of
Min Ø turns
Pulley Pulley Max Ø Actual Ø (DM) or distance between faces for a given
/ from fully
type external / number of turns from fully closed with SPA belt in (mm)
Min dist. closed to
Ø Max dist. fully
open 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5,0 5,5
8450 / 95 116 5 113,9 111,8 109,7 107,6 105,5 103,4 101,3 99,2 97,1 95,0 -
120
D8450 20,2 28,0 5 21,0 21,8 22,5 23,3 24,1 24,9 25,7 26,4 27,2 28,0 -
8550 / 110 131 5 128,9 126,8 124,7 122,6 120,5 118,4 116,3 114,2 112,1 110,0
136
D8550 20,6 31,2 5 21,6 22,7 23,8 24,8 25,9 26,9 28,0 29,1 30,1 31,2 -
8670 145 166 5 163,9 161,8 159,7 157,6 155,5 153,4 151,3 149,2 147,1 145,0 -
171
D8670 20,5 31,1 5 21,5 22,7 23,8 24,8 25,7 26,9 27,9 29,0 30,0 31,1 -

The easiest way to determine the fan rotation speed is to


use a tachometer. If not available the fan rpm can be
estimated using the following two methods. ALLEN WRENCH 4

1st Method with the pulley secured in place :

Measure the distance between the two outside faces of the


pulley. Figure 11
Using table 1 the motor pulley actual diameter can be
estimated

Page 24 - IOM - FLEXY - 0704 -E


AIRFLOW BALANCING

2nd method when adjusting the pulley : CHECKING AIRFLOW AND ESP
- Close the pulley fully and count the number of turns from
Using the fan curves on page 25, 26, 27, the airflow, the total
fully closed position. Using table 2 determine the motor
pressure available (PTOT) and the corresponding dynamic
pulley actual diameter.
pressure (Pd) can now be estimated, for a specific operating
- Record the fix fan pulley diameter.(DF) point;
- Determine the fan speed using the following formula:
The next step consist in estimating the pressure losses across
the unit.
rpm FAN = rpm MOTOR x DM / DF
This can be achieved using the "dirty filter pressure sensor"
and the accessories pressure drop table:
Where : Also the pressure drop due to the duct inlet into the roof-top
rpm MOTOR : ....... from the motor plate or table 2 unit can be taken as 20 to 30 Pa.
DM : ...................... from table 2
DF: ........................ from machine ∆P = ∆P filter + coil + P Inlet + ∆P Options
INT
Once the pulleys are adjusted and the belt checked and
tensioned, start the fan motor and record the Amps and Voltage using the results from above, the external static pressure (ESP)
between the phases : can then be estimated:
Using the measured data and table 2
- Theoretical mechanical power at the fan shaft :
ESP = PTOT - Pd - ∆PINT

Pmeca fan = P meca Motor x η Transmission Table 3 - Motor information


Pmeca fan = Pelec x η meca motor
xη Transmission
Motor Size Nom. Speed Cos meca motor

Pmeca fan = V x I x √3 x cosϕ x η meca motor x η Transmission 0,75 kW 1400 rpm 0,77 0,70
1,1 kW 1425 rpm 0,82 0,77
This formula can be approximated in this way 1,5 kW 1430 rpm 0,81 0,75
2,2 kW 1430 rpm 0,81 0,76
Pmeca fan = V x I x 1.73 x 0.85 x 0.76 x 0.9 3,0 kW 1425 rpm 0,78 0,77
4 kW 1425 rpm 0,79 0,80
With the fan "rpm" and the mechanical power at the fan shaft 5,5 kW 1430 rpm 0,82 0,82
an operating point and the supplied airflow can be estimated
using the fan curves.

Table 4 - Accessories Pressure drops


Economiser EU7 Hot water coil Electric heater Roofcurb Horizontal Gaz
100% open Filter S H S H Base frame Roofcurb H
SIZE Air flow (m3/h) (Pa) (Pa) (Pa) (Pa) (Pa) (Pa) (Pa) (Pa) (Pa)
Min. 14 000 8 73 8 16 5 8 18 44 7
85 Nom. 16 000 10 113 13 25 8 8 26 57 10
Max. 22 000 16 159 18 36 8 10 32 109 12
Min. 16 000 10 93 10 20 8 10 26 57 10
100 Nom. 20 000 14 135 15 30 10 13 32 90 12
Max. 22 000 16 159 18 36 13 15 38 109 15
Min. 18 000 12 113 13 25 10 13 32 33 29
120 Nom. 22 000 16 159 18 36 13 15 38 49 35
Max. 24 000 18 184 21 41 15 18 44 58 40
Min. 20 000 14 135 15 30 10 15 35 40 31
140 Nom. 24 000 18 184 21 41 15 18 46 58 40
Max. 25 000 19 197 22 44 15 20 50 63 43
Min. 22 000 16 87 9 18 8 8 24 49 45
160 Nom. 28 000 22 132 13 27 8 10 30 79 56
Max. 32 000 26 165 17 34 13 13 34 103 64
Min. 24 000 18 101 10 20 10 10 34 58 64
190 Nom. 33 000 27 174 18 36 13 13 41 109 77
Max. 36 000 30 201 21 41 13 15 48 130 89

IOM - FLEXY - 0704 -E - Page 25


AIRFLOW BALANCING

EXAMPLE
The unit used for this example is a FHK 120N with standard supply and return airflow configuration. It is also fitted with an
economiser and an electric heater type H.
It is fitted with 2 AT 18-18 fans which curve is shown on page 35 and 2x 2.2 kW motors.
For each motor we have :
- Motor rpm : 1430 rpm
- cos ϕ = 0.81
- Voltage = 400 V
- Current = 4,68A
Pmech fan = V x I x √ 3 x cosϕ
ϕ x ηmech motor x ηTransmission
= 400 x 4.68 x √ 3 x 0.81 x 0.76 x 0.9 = 1,79 kW
The unit is also fitted with 2 transmission kits 1
- Fixed Fan pulley : 250 mm
- Motor adjustable pulley type "8450" opened 1 turn from fully closed or measured distance between pulley end plates is
21,8 mm: from table xxx it can be determined that the motor pulley has a diameter of 111,8 mm
rpm FAN = rpm MOTOR x DM / DF = 1430 x 118,2 / 250 = 640 rpm

Using the fan curve below the operating point can be located.

In order to facilitate the calculation, you won't make any mistake by considering that the external static pressure available is the
one fan providing the half of the nominal flow (here 11 000 m3/h)

It can be determined that each fan is providing approximately 11 000 m3/h with a total pressure PTOT = 400 Pa

AT 18-18

The pressure losses in the unit are the


sum of all pressure drops across the
different parts of a unit :

- Coil and filter (measured) = 105 Pa


- Inlet into the unit = 30 Pa
- Options = 16 Pa for economiser
and 13 Pa for electric heater H

400 ∆P = 105 + 16 + 13 + 30 = 163 Pa


640
The dynamic pressure at 11000m3/h is
given at the bottom of the fan curve
(page 26)
Pd = 85 Pa

The external static pressure available is


therefore

ESP = PTOT - Pd - ∆PINT


= 400 - 85 - 163 = 152 Pa

11

85 Pa

Figure 24
Page 26 - IOM - FLEXY - 0704 -E
AIRFLOW BALANCING

KIT FAN TYPE CURVE KIT FAN TYPE CURVE


NR PICTURE NR PICTURE
SINGLE TWIN ON PAGE SINGLE TWIN ON PAGE

FC/FH/FD... 085 - Standard FC/FH/FD... 120 - Standard


K1 AT 15-15 G2L - 33(*) K1 - AT 18-18 S 35
K2 AT 15-15 G2L - 33(*) K2 - AT 18-18 S 35
K3 AT 15-15 G2L - 33(*) K3 - AT 18-18 S 35
K4 AT 15-15 G2L - 33(*) K4 - AT 18-18 S 35
(*)
K5 AT 15-15 G2L - 33 K5 - AT 18-18 S 35
K6 AT 15-15 G2L - 33(*) K6 - AT 18-18 S 35
K7 AT 15-15 G2L - 33(*) K7 - AT 18-18 S 35
K8 AT 15-15 G2L - 33(*) K8 - AT 18-18 S 35
K9 - AT 15-15 S 33 K9 - AT 18-18 S 35
K10 AT 15-15 G2L - 33(*) FC/FH/FD... 140 - Standard
K11 - AT 15-15 S 33
K1 - AT 18-18 S 35
K12 AT 15-15 G2L - 33(*)
K2 - AT 18-18 S 35
K13 - AT 15-15 S 33 K3 - AT 18-18 S 35
FC/FH/FD... 100 - Standard K4 - AT 18-18 S 35
K1 AT 15-15 G2L - 33(*) K5 - AT 18-18 S 35
K2 AT 15-15 G2L - 33(*) K6 - AT 18-18 S 35
K3 AT 15-15 G2L - 33(*) K7 - AT 18-18 S 35
K4 AT 15-15 G2L - 33(*) K8 - AT 18-18 S 35
K5 AT 15-15 G2L - 33(*) K9 - AT 18-18 S 35
K6 - AT 15-15 S 33 FC/FH/FD... 160 - Standard
K7 AT 15-15 G2L - 33(*)
K1 - AT 18-18 S 35
K8 - AT 15-15 S 33(*) K2 - AT 18-18 S 35
K9 AT 15-15 G2L - 33(*) K3 - AT 18-18 S 35
K4 - AT 18-18 S 35
K5 - AT 18-18 S 35
K6 - AT 18-18 S 35
K7 - AT 18-18 S 35
K8 - AT 18-18 S 35
K9 - AT 18-18 S 35
K10 - AT 18-18 S 35

FC/FH/FD... 190 - Standard


K1 - AT 18-18 S 35
K2 - AT 18-18 S 35
K3 - AT 18-18 S 35
K4 - AT 18-18 S 35
K5 - AT 18-18 S 35
K6 - AT 18-18 S 35
K7 - AT 18-18 S 35
K8 - AT 18-18 S 35
K9 - AT 18-18 S 35
K10 - AT 18-18 S 35

(*) The performances of twin fan units can be calculated starting from the corresponding operation point for a single fan
(see the figure behind) by applying the formulas below.
- pressure : PTwin = P x 1
- volume flow rate : Qb = Q x 2
- impeller power: Wb = W x 2,15
- fan speed : Nb = N x 1,05
- Lws : Lwsb = Lws + 3 dB

IOM - FLEXY - 0704 -E - Page 27


AIRFLOW BALANCING

KIT FAN TYPE CURVE


NR PICTURE
SINGLE TWIN ON PAGE

FC/FH/FD... 085 - Side discharge


K14 - AT 15-15 S 33
K15 - AT 15-15 S 33
K16 - AT 15-15 S 33
K17 - AT 15-15 S 33
K18 - AT 15-15 S 33
K19 - AT 15-15 S 33
K20 - AT 15-15 S 33
K21 - AT 15-15 S 33

FC/FH/FD... 100 - Side discharge


K10 - AT 15-15 S 33
K11 - AT 15-15 S 33
K12 - AT 15-15 S 33
K13 - AT 15-15 S 33
K14 - AT 15-15 S 33
K15 - AT 15-15 S 33
K16 - AT 15-15 S 33
K17 - AT 15-15 S 33
K18 - AT 15-15 S 33
K19 - AT 15-15 S 33

FC/FH/FD... 120 - Side discharge


K10 - AT 18-13 S 34
K11 - AT 18-13 S 34
K12 - AT 18-13 S 34
K13 - AT 18-13 S 34
K14 - AT 18-13 S 34
K15 - AT 18-13 S 34
K16 - AT 18-13 S 34
K17 - AT 18-13 S 34
K18 - AT 18-13 S 34
FC/FH/FD... 140 - Side discharge
K10 - AT 18-13 S 34
K11 - AT 18-13 S 34
K12 - AT 18-13 S 34
K13 - AT 18-13 S 34
K14 - AT 18-13 S 34
K15 - AT 18-13 S 34
K16 - AT 18-13 S 34
K17 - AT 18-13 S 34

Page 28 - IOM - FLEXY - 0704 -E


AIRFLOW BALANCING

KIT FAN TYPE CURVE KIT FAN TYPE CURVE


NR PICTURE NR PICTURE
SINGLE TWIN ON PAGE SINGLE TWIN ON PAGE

FG... 085 - Gas FG... 120 - Gas


K1 - AT 15-15 S 33 K1 - ADN 400 38
K2 - AT 15-15 S 33 K2 - ADN 400 38
K3 - AT 15-15 S 33 K3 - ADN 400 38
K4 - AT 15-15 S 33 K4 - ADN 400 38
K5 - ADN 355L 37 K5 - ADN 400 38
K6 - AT 15-15 S 33 K6 - ADN 400 38
K7 - ADN 355L 37 K7 - ADN 400 38
K8 - AT 15-15 S 33 K8 - ADN 400 38
K9 - AT 15-15 S 33 FG... 138 - Gas
K10 - ADN 355L 37 K1 - ADN 400 38
K11 - ADN 355L 37
K2 - ADN 400 38
FG... 100 - Gas K3 - ADN 400 38
K1 - AT 15-15 S 33 K4 - ADN 400 38
K2 - AT 15-15 S 33 K5 - ADN 400 38
K3 - AT 15-15 S 33 FG... 160 - Gas
K4 - AT 15-15 S 33 K1 - ADN 450 L 39
K5 - ADN 355L 37
K2 - ADN 450 L 39
K6 - AT 15-15 S 33 K3 - ADN 450 L 39
K7 - AT 15-15 S 33 K4 - ADN 450 L 39
K8 - ADN 355L 37 K5 - ADN 450 L 39
K9 - AT 15-15 S 33
K6 - ADN 450 L 39
K10 - ADN 355L 37 K7 - ADN 450 L 39
K8 - ADN 450 L 39
K9 - ADN 450 L 39
K10 - ADN 450 L 39
FG... 190 - Gas
K1 - ADN 450 L 39
K2 - ADN 450 L 39
K3 - ADN 450 L 39
K4 - ADN 450 L 39
K5 - ADN 450 L 39
K6 - ADN 450 L 39
K7 - ADN 450 L 39
K8 - ADN 450 L 39
K9 - ADN 450 L 39
K10 - RDN 450 K 36

IOM - FLEXY - 0704 -E - Page 29


AIR FLOW BALANCING

KIT FAN TYPE CURVE KIT FAN TYPE CURVE


NR PICTURE NR PICTURE
SINGLE TWIN ON PAGE SINGLE TWIN ON PAGE

FX... 025 Indoor FX... 070 Indoor


K1 AT 12-12 S - 32 K1 AT 18-18 S - 35
K2 AT 12-12 S - 32 K2 AT 18-18 S - 35
K3 AT 12-12 S - 32 K3 AT 18-18 S - 35
K4 AT 12-12 S - 32 K4 AT 18-18 S - 35
K5 AT 12-12 S - 32 K5 AT 18-18 S - 35
K6 AT 12-12 S - 32 K6 AT 18-18 S - 35
K7 AT 12-12 S - 32 K7 AT 18-18 S - 35
K8 AT 18-18 S - 35
K8 AT 12-12 S - 32
K9 AT 18-18 S - 35
K9 AT 12-12 S - 32
K10 AT 18-18 S - 35
K10 AT 12-12 S - 32
K11 AT 18-18 S - 35
FX.. 030 Indoor
FX... 085 Indoor
K1 AT 12-12 S - 32
K1 AT 18-18 S - 35
K2 AT 12-12 S - 32
K2 AT 18-18 S - 35
K3 AT 12-12 S - 32
K3 AT 18-18 S - 35
K4 AT 12-12 S - 32 K4 AT 18-18 S - 35
K5 AT 12-12 S - 32 K5 AT 18-18 S - 35
K6 AT 12-12 S - 32 K6 AT 18-18 S - 35
K7 AT 12-12 S - 32 K7 AT 18-18 S - 35
K8 AT 12-12 S - 32 K8 AT 18-18 S - 35
K9 AT 12-12 S - 32 K9 AT 18-18 S - 35
K10 AT 12-12 S - 32 FX... 0100 Indoor
FX... 035 Indoor K1 AT 18-18 S - 35
K1 AT 15-15 S - 33 K2 AT 18-18 S - 35
K2 AT 15-15 S - 33 K3 AT 18-18 S - 35
K3 AT 15-15 S - 33 K4 AT 18-18 S - 35
K4 AT 15-15 S - 33 K5 AT 18-18 S - 35
K6 AT 18-18 S - 35
K5 AT 15-15 S - 33
K7 AT 18-18 S - 35
K6 AT 15-15 S - 33
K7 AT 15-15 S - 33 FX... 110 Indoor
K8 AT 15-15 S - 33 K1 - AT 18-18 S 35
K2 - AT 18-18 S 35
FX... 040 Indoor
K3 - AT 18-18 S 35
K1 AT 15-15 S - 33 K4 - AT 18-18 S 35
K2 AT 15-15 S - 33 K5 - AT 18-18 S 35
K3 AT 15-15 S - 33 K6 - AT 18-18 S 35
K4 AT 15-15 S - 33 K7 - AT 18-18 S 35
K5 AT 15-15 S - 33 FX... 140 Indoor
K6 AT 15-15 S - 33 K1 - AT 18-18 S 35
K7 AT 15-15 S - 33 K2 - AT 18-18 S 35
K8 AT 15-15 S - 33 K3 - AT 18-18 S 35
K9 AT 15-15 S - 33 K4 - AT 18-18 S 35
K10 AT 15-15 S - 33 K5 - AT 18-18 S 35
FX... 055 Indoor K6 - AT 18-18 S 35
K7 - AT 18-18 S 35
K1 AT 15-15 S - 33
K8 - AT 18-18 S 35
K2 AT 15-15 S - 33
K3 AT 15-15 S - 33 FX... 170 Indoor
K4 AT 15-15 S - 33 K1 - AT 18-18 S 35
K5 AT 15-15 S - 33 K2 - AT 18-18 S 35
K6 AT 15-15 S - 33 K3 - AT 18-18 S 35
K4 - AT 18-18 S 35
K7 AT 15-15 S - 33
K5 - AT 18-18 S 35
K8 AT 15-15 S - 33
K6 - AT 18-18 S 35
K9 AT 15-15 S - 33
K7 - AT 18-18 S 35
K10 AT 15-15 S - 33

Page 30 - IOM - FLEXY - 0704 -E


AIR FLOW BALANCING

KIT FAN TYPE CURVE KIT FAN TYPE CURVE


NR PICTURE NR PICTURE
SINGLE TWIN ON PAGE SINGLE TWIN ON PAGE
FX... 025 Outdoor FX... 085 Outdoor
K1 AT 12-12 S - 32 K1 AT 18-18 S - 35
K2 AT 12-12 S - 32 K2 AT 18-18 S - 35
K3 AT 12-12 S - 32 K3 AT 18-18 S - 35
K4 AT 12-12 S - 32 K4 AT 18-18 S - 35
K5 AT 12-12 S - 32 K5 AT 18-18 S - 35
K6 AT 12-12 S - 32
FX... 100 Outdoor
FX... 030 Outdoor K1 - AT 15-15 S 33
K1 AT 12-12 S - 32 K2 - AT 15-15 S 33
K2 AT 12-12 S - 32 K3 - AT 15-15 S 33
K3 AT 12-12 S - 32 K4 - AT 15-15 S 33
K4 AT 12-12 S - 32 K5 - AT 15-15 S 33
K5 AT 12-12 S - 32
FX... 110 Outdoor
FX... 035 Outdoor K1 AT 18-18 S - 35
K1 AT 15-15 S - 33 K2 AT 18-18 S - 35
K2 AT 15-15 S - 33 K3 AT 18-18 S - 35
K3 AT 15-15 S - 33 K4 AT 18-18 S - 35
K4 AT 15-15 S - 33 K5 AT 18-18 S - 35
K5 AT 15-15 S - 33 K6 AT 18-18 S - 35
K6 AT 15-15 S - 33
FX... 140 Outdoor
K7 AT 15-15 S - 33
K1 AT 18-18 S - 35
FX... 040 Outdoor K2 AT 18-18 S - 35
K1 AT 15-15 S - 33 K3 AT 18-18 S - 35
K2 AT 15-15 S - 33 K4 AT 18-18 S - 35
K3 AT 15-15 S - 33 K5 AT 18-18 S - 35
K4 AT 15-15 S - 33
FX... 170 Outdoor
K5 AT 15-15 S - 33
K1 AT 18-18 S - 35
K6 AT 15-15 S - 33
K2 AT 18-18 S - 35
K7 AT 15-15 S - 33
K3 AT 18-18 S - 35
FX... 055 Outdoor K4 AT 18-18 S - 35
K1 AT 15-15 S - 33 K5 AT 18-18 S - 35
K2 AT 15-15 S - 33
K3 AT 15-15 S - 33
K4 AT 15-15 S - 33
K5 AT 15-15 S - 33
FX... 070 Outdoor
K1 AT 18-18 S - 35
K2 AT 18-18 S - 35
K3 AT 18-18 S - 35
K4 AT 18-18 S - 35
K5 AT 18-18 S - 35
K6 AT 18-18 S - 35

IOM - FLEXY - 0704 -E - Page 31


AIR FLOW BALANCING

AT 12-12 FAN

Page 32 - IOM - FLEXY - 0704 -E


AIR FLOW BALANCING

AT 15-15 FAN

IOM - FLEXY - 0704 -E - Page 33


AIR FLOW BALANCING

AT 18-13

Page 34 - IOM - FLEXY - 0704 -E


AIR FLOW BALANCING

AT 18-18 FAN

IOM - FLEXY - 0704 -E - Page 35


AIR FLOW BALANCING

RDN 450 FAN

Page 36 - IOM - FLEXY - 0704 -E


AIR FLOW BALANCING

ADN 355 FAN

IOM - FLEXY - 0704 -E - Page 37


AIR FLOW BALANCING

ADN 400 FAN

Page 38 - IOM - FLEXY - 0704 -E


AIR FLOW BALANCING

ADN 450 FAN

IOM - FLEXY - 0704 -E - Page 39


filters

FILTER REPLACEMENT
After opening the filter access panel, lift the filter retaining log.
The filters can then be removed and replaced easily by sliding the dirty filters out and clean ones in.

The CLIMATIC controller can monitor the pressure drop


across the filter (If option fitted)

The following set points can be adjusted depeding on the


installation.
"Airflow" in page 3411 = 25Pa by default
"No filter " in page 3412 = 50Pa by default
"Dirty Filter" in page 3413 = 250Pa by default
The actual pressure drop measured accross the coil can be
read on the Climatic Display DS50 in menu 2131.

The following faults may be identified


-Fault code 0001 AIRFLOW FAILURE, if measured ∆P
across the filter and coil is below the value set in page 3411

-Fault code 0004 DIRTY FILTERS, if measured ∆P across


the filter and coil is above the value set in page 3413

-Fault code 0005 MISSING FILTERS, if measured ∆P


across the filter and coil is below the value set in page 3412

Page 40 - IOM - FLEXY - 0704 -E


VENTILaTION : FANSTART

AIR SOCK CONTROL

FANSTART Operation
The use of air socks for space conditioning allows high air The thermal overload limit on the motor imposes a current
volumes to be distributed at low velocity and is becoming a limitation during the acceleration stage. Hence if the
common feature in many applications. To accommodate this selected slope is to steep, the predefined current limit can
trend, Air-sock control is offered which allows the air socks be reached: flashing red LED, adjust the potentiometer P3
to be progressively filled with air on start up. BALTIC has and the controller will automatically reduce the voltage set-
been enhanced with an electronic device to soft start the point accordingly. Then once the current is back under the
fan. It takes up to 1 minute to go from 0% of air to full air high current limit it carries on with the start up cycle.
flow. The green LED switches off itself at the end of the
FANSTART operation.
START - UP Safety

Phase rotation check Excessive "slow down" limit


In the engine's acceleration phase, the red led flashing; the
If the phase rotation is incorrect the FANSTART Control will
motor slows down in an excessive way and stops after 80s
display a fault ( Red LED). Two of the phases must then be
at fault (led red fixed).
inverted and start again the start up cycle.
The FANSTART control can also display a fixed red Current protection of the Thyristor
LED in two cases: The FANSTART will display a fault (red LED) if the current
- Motor absent (6s) exceeds the thyristor current limits:
- A phase is missing (6s) 125A during 0.4s
Any adjustment of the FANSTART has to be done 87.4A during 2s
power stopped. 75A during 6s.
62.5A during 20s.
This time is divided in several stages:
- The aim of this first voltage input is to "take
off belts from the pulleys": 0.5s ("BOOST")
- The second stage is to inflate the air sock:
during 30s with approximately half nominal speed
- Finally the air sock is gradually pressurised
during the last 30s. The motor reaches nominal
speed and the controller is shunted, the motor being
fed on line by the tension of the electrical network.
Current

Over-current limit Fig. 42

1st voltage
Input "Boost"
FANSTART
off
Air sock
Inflation Acceleration 30s
30s (5s)

The motor speed control is achieve through a variation of


the supply voltage of each phase at constant frequency.

IOM - FLEXY - 0704 -E - Page 41


VENTILaTION : FANSTART

Start up sequence too long


If at the end of 80s the fanstart did not commutate the motor
on the electrical network, the motor stops: fixed red led.
Nota : In the case of a resistant air sock, one can reduce
the phase of pre-inflation to 5 seconds (thanks to the switch,
fig. 12)

Control Off : V=0


FAN START
OFF MOTOR OFF MOTOR OFF
Green LED = 0 Green LED = 1 Red LED
Red LED = 0 Red LED = 1 Green LED

Potentiometers
Power + Control ON
Control ON
Green LED = 1
Power OFF P1: pre-inflation
Red LED = 0 P2: Acceleration
T°C Fault P1: Imax
Thyristor

PHASE
ROTATION
Motor phases

NOT OK
CHECK Switch

OK

INFLATION I > I max


Green LED = 1 Speed = 0 Fig. 12
Red LED = 0 T > 1 min20s
I < Imin

ACCELERATION I > I max


Green LED = 1 Speed = 0
Red LED = 0 T > 1 min20s
(If current control ON) I < Imin

CONTROL OFF
motor connected
to mains

Page 42 - IOM - FLEXY - 0704 -E


HOT WATER COILS

HYDRAULIC CONNECTIONS ELECTROLYTIC CORROSION


The heating coil is connected to the isolating valves. Two Attention is drawn to the corrosion problems resulting from
keys must be used to tighten the connections, one of the electrolytic reaction created from unbalanced earth
keys maintains the valve body. Failure to use two keys may connections.
damage the pipes and invalidates the warranty.
ANY COIL DAMAGED BY ELECTRONIC
Proceed as follows : REACTION IS NOT COVERED BY THE
- Open the stop valves and set the 3-way valve to the WARRANTY.
intermediate position (manual position and turn the
thumbwheel to a mid position).
- Fill the hydraulic system and bleed the battery using
the air vent (figure 13).
- Check the connections for possible leaks.
- Reset the 3-way
valve to
automatic.

Figure 13

PROTECTION AGAINST FREEZING


1) Use glycol water

GLYCOL IS THE ONLY


EFFECTIVE PROTECTION AGAINST FREEZING

The antifreeze must protect the unit and avoid icing under
winter conditions.
Warning : monoethylene glycol-based antifreeze may
produce corrosive agents when mixed with air.

2) Drain the installation

You must ensure that the manual or automatic air vents have
been installed on all high points in the system. In order to
drain the system check that all the drain cocks have been
installed on all low points of the system.
To drain, open all the valves and remember to place the
unit in air.

A HEATING COIL FROZEN DUE TO LOW


AMBIENT CONDITIONS IS NOT COVERED BY THE
WARRANTY.

IOM - FLEXY - 0704 -E - Page 43


HEATING: gas burner

PRELIMINARY CHECKS BEFORE START-UP GAS FLOW (for G20 at 20 mbar and 15°C) m3/h

UNIT SIZE 85 100 120 140 160 190


NOTE :
S POWER 5,7 5,7 11,5 11,5 11,5 11,5
ANY WORK ON THE GAS SYSTEM MUST BE CARRIED OUT
BY QUALIFIED PERSONNEL. H POWER 11,5 11,5 17,2 17,2 17,2 17,2
THIS UNIT MUST BE INSTALLED IN ACCORDANCE WITH
LOCAL SAFETY CODES AND REGULATIONS AND CAN ONLY For modulating gas we have just H power for C, D & E-box
BE USED IN WELL VENTILLATED AREA. - The gas supply to a Rooftop gas unit must be realized
PLEASE READ CAREFULLY THE MANUFACTURER'S according to Sound Engineering Practice and the local
INSTRUCTIONS BEFORE STARTING A UNIT. safety codes and rules.
BEFORE COMMISSIONING A UNIT WITH GAZ BURNER, IT - In any case the diameter of pipe-work connected to each
IS MANDATORY TO ENSURE THAT THE GAZ DISTRIBUTION Rooftop must not be smaller than the diameter of the
SYSTEM (type of gas, available pressure…) IS COMPATIBLE connection on the Rooftop unit.
WITH THE ADJUSTMENT AND SETTINGS OF THE UNIT. - Make sure that a shut-off isolation valve has been installed
before EACH Rooftop.
Check access and clearance around the unit - Check the supply voltage to the exit of the power supply's
- Make sure one can move freely around the unit. transformer T3 of the burner: it must be between 220 and
240V.
- A minimum one-meter clearance must be left in front of the
burnt gas exhaust flue. STARTING UP THE GAS BURNER
- Combustion air inlet and burnt gas exhaust(s) must NOT
be obstructed in any way.
Supply Network Pipe Sizing
MALE THREADED CONNECTION FOR GAZ BURNER: 3/4"
Check that the gas supply line can provide the burners with
the pressure and the gas flow rate necessary to provide the
heating nominal output .
Male threaded connection for Gaz Burner: 3/4"

UNIT SIZE 85 100 120 140 160 190 Purge the pipe-work near the connection on the ignition
control Valve for a few seconds.
S POWER 1 1 2 2 2 2
- Check that the unit's treatment "Fan" blower is running.
H POWER 2 2 4 4 4 4
- Set the control to "ON" This will priorities the gas burner.
- Increase the set temperature (room set point temperature)
to a temperature higher than the actual room temperature.
Table 4 - Standard start-up Chronology
398

Time in seconds
399
400
401
10

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
11
1
2
3
4
5
6
7
8
9

Operations
Control operation sequence
Extraction fan
Smoke extraction fan "ON"
30 to 45 seconds pre-Ventilation
Fire-up spark electrode 4s
Opening of the gas valve
"High Heat"
Flame propagation towards
the ionisation probe
If Ionisation within 5sec:
Normal running
Otherwise fault on gas
ignition control block
After 5 minutes, fault reported
on the climatic controller
If incorrect sequence refer to the fault analysis table to identify the problem.
Page 44 - IOM - FLEXY - 0704 -E
HEATING : gas burner

PRESSURE ADJUSTMENTS ON HONEYWELL


PRESSURE REGULATING VALVE TYPE VK 4105

Pressure regulator adjustment with 300mbar gas


supply:

High Heat Injection Pressure Checks


- Place the tube of the "accurate" Manometer to the OUT
port on the Gas injector support bar after having loosened
the screw by one turn.

Fig. 14

- The Burner must run in High Heat mode for this check.
- Place the tube of the "accurate" manometer on the Inlet
pressure port (figure 14) of the Gas Regulating Valve after
having loosened the screw by one turn.

LOW HEAT
INLET ADJUSTMENT
PRESSURE

Fig. 16

Check and adjust if necessary the valve OUTLET pressure


to 8.4 mbar (G 20) / 12.3mbar for Groningue (G25) and 31.4
mbar for propane (G31)(figure 16).
HIGH HEAT
ADJUSTMENT
UNDERNEATH

Fig. 15

- Check and adjust if necessary the valve Inlet pressure to


20.0 mbar (G20) or 25.0 mbar for Groningue (G25) or 37.0
mbar for propane (G31) after gas burner ignition.
(figure 15)

IOM - FLEXY - 0704 -E - Page 45


HEATING : gas burner

Low Heat Injection Pressure Checks Pressure adjustments table for each type of gas
- Switch the control to Low Heat
- Check and adjust if necessary the Outlet pressure to 3.5 Category Supply Low Heat High Heat
mbar (G20) and 5 mbar for Groningue(G25) or 14 mbar for pressure injection Injection
propane (G31)(figure 17).
G20 20.0 +/-1 3.5 +/-0.1 8.4 +/-0.2

G25 (Groningue) 25.0 +/-1.3 5.0 +/-0.1 12.3 +/-0.2

G31 (GPL) 37.0 +/-1.9 14.0 +/-0.3 31.4 +/-0.6

Valve electrical control

2.90K 1.69K

Fig. 17
Fig. 18
- Check these values with an Ohmmeter.

- After the adjustment of the low heat, re-verify the high heat
- re-position the stoppers and close the pressure ports.

Page 46 - IOM - FLEXY - 0704 -E


HEATING : gas burner

BURNER SAFETY CHECKS Ionisation Probe test


-With the gas burner running, disconnect the terminal plug
Smoke extractor pressure switch Test. coming from the ionisation probe to the gas ignition control
- With the gas burner running, disconnect the flexible tube box.
fitted to the pressure taping on the pressure switch (fig. 19)
- The Flame must disappear and the extraction fan must
carry on running.
- However, NO fault will be displayed (Gas ignition control
block or CLIMATIC).
Fig. 19

-The flame disappears


-The fan is still running and attempting to restart the burner
(restart cycle 30 to 45 seconds).
-if the ignition probe is not reconnected at the end of the
ignition sequence the burner will stop completely.
-The fault light on the gas ignition control block is ON.
- After reconnecting the tube, the Burner will restart after a -Manually reset the gas ignition control block to eliminate
period of 30 to 45 seconds pre-ventilation. the fault.

Gas pressure switch test IN CASE OF PROBLEMS REFER TO THE START UP


-With the gas burner running, close the shut off valve SEQUENCE FLOWCHART NEXT PAGE
located before the rooftop (fig. 20).

Fig. 20

-The burner stops completely.


-However, No fault light will be displayed on the Gas ignition
control block.. After 6 Minutes, the CLIMATIC will display a
fault.
-Reset the CLIMATIC.

IOM - FLEXY - 0704 -E - Page 47


HEATING: gas burner

GAS BURNER FIRE-UP SEQUENCE

Operation from control


Thermostat GAS = Closed

Supply Thermostat Limit ?


(Auto reset) NO
YES

Gaz low pressure switch? NO

YES

Gaz ignition control block signal

Extraction Fan ON

Air pressure switch ON


NO
Backfire thermostat ON ?
YES

Pre-ventilation 30 seconds

Gas control
Fire-up Electrode 4s Valve closes
BURNER
Gas valve open STOPS

Gas control
Ionisation 1 second after Valve closes
NO BURNER STOPS
the end of sparking ?
Fault on Gas
YES control block

Gas valve remains open

Normal operation 6 minutes Delay

Air press switch ON


NO FAULT ON CLIMATIC
or Backfire thermostat ?
YES

Signal from ionisation


YES
probe still ON?

NO

Page 48 - IOM - FLEXY - 0704 -E


HEATING: gas burner

GAS BURNER TROUBLESHOUTING


If faults reported on CLIMATIC
-Reset the CLIMATIC.
-Check voltage: 230V after circuit breaker.
-Check GAS isolation shut-off valves are open.
-Check GAS pressure at the inlet of the GAS valves. It must be >20 mbar when the Burners shut down.
-Adjust the set points to priorities the burner. Increase the value of the room temperature set point to a temperature higher
than actual room temperature.
Table 6

STAGE NORMAL POSSIBLE POSSIBLE


OPERATION FAULT ACTION SOLUTION
All L.E.D. OFF + Check connections
= fault on the on the blower + Replace
blower thermostat thermostat thermostat
Yellow & red + Check valve's
Heating Green, yellow & L.E.D. OFF opening + Restore
Requested red L.E.D. ON = lack of gas & supply gas supply
supply pressure
Red L.E.D.OFF
= fault on the + Check thermostat's + Replace
superheat thermostat operation after thermostat
on the gas burner manual reset
support bar
After 10 seconds + Check connections of the control
safety shutdown block on the gas valve + Repositioning of
are running + Check impedance of electro the control
by the ignition valve's coils: block on the valve
control block (1) = 2.90k ; + Replace
(2) = 1.69k (fig. n° 18, p 46) valve
L.E.D ON Extraction Fans Nothing happens + Check the free movement
of the fan wheel
+ Check Electrical connection + Replace fan
on the Gas Ignition
Control Block and + Replace EF
on EF connection Board connection
+ Check the Fan supply voltage board If necessary
+ Check the fire-up electrode
+ Check the pressure drop + Re-position the
After 30 to at the pressure switch: pressure switch tube
45 seconds : Continuous It must be higher than 165 Pa
Extraction Fan pre-ventilation Ventilation +Check the good operation + Change the
is ON the fire-up without sparks of the pressure switch pressure switch
electrode from fire-up using an Ohmmeter and
should spark electrode by artificially creating a
depression in the tube
After 4 seconds + Check injection pressure + Remove the air from
the GAS Burner during start-up the Gas pipe-work
still not operating (Value for High Heat) + Adjust the injection
and safety pressure to
shutdown +Remove the control box high heat value
by the Ignition from the gas block + Change the Control
Continuous Control Block Box if the Gas
ventilation After a few valve is OK
and sparks seconds the Within 4 seconds + Check the Position and +Check the whole
from fire up gas burner the gas Burner connection of the Ionisation electrical supply
electrode fires-up fires-up BUT Probe. It must not
safety shutdown be Earthed (230V) + Adjust the supply
from the Ignition + Check that R.C circuit and injection pressure
Control Block of the gas burner's if gas is different
transformer is well from natural gas
connected to the neutral polarity G20 :( G25 Gas of
+ Measure the Ionisation Current : Groningue for example)
It must be higher
than 1.5 microAmps.
+ Check the Type of GAS
IOM - FLEXY - 0704 -E - Page 49
HEATING : gas burner

DISASSEMBLING THE GAS BURNER FOR MAINTE- Disassembling the flue


NANCE PURPOSES
- Electrically disconnect the fan and remove the screws
holding it in place.
Preliminary Safety Recommendations
-Take care not to loose any cage nuts in the smoke box.
- Isolate the unit using the main isolator switch.
- Close off the isolating gas valve located before the unit.
ATTENTION: Check the correct position of the pressure
- Disconnect the Pipe-work. Do not discard the seals.
tube used by the extraction pressure switch.

Required Equipment List for maintenance Adjustment


and Start-up
- An accurate manometer from 0 to 3500 Pa (0 to 350
mbar): 0.1% full scale.
- A Multimeter with Ohmmeter and Micro-amps scale
Disassembling the gas "burner support bar" - An Adjustable Spanner
- Disconnect the Electrical Connector on the electric - Tube Spanner Set: 8, 9, 10, and 13.
connection board EF 49
- Flat Screwdrivers diameter 3 and 4, Fillips n°1
- Remove the two screws which hold the gas Bar in Place
- Vacuum cleaner
-Carefully remove the gas " burner support bar " avoiding
- Paint brush
any damages to the electrodes.

GAS INJECTORS SUPPORT BAR

Page 50 - IOM - FLEXY - 0704 -E


GAS BURNERS

60 KW BURNER FOR FGX 85 AND 100 MODELS

IOM - FLEXY - 0704 -E - Page 51


GAS BURNER

120 KW BURNER FOR FGX 85,100,120,140,160 & 190 MODELS

2
3

Page 52 - IOM - FLEXY - 0704 -E


GAS BURNER

180 KW BURNER FOR FGX 120,140,160 & 190 MODELS

2
3

IOM - FLEXY - 0704 -E - Page 53


control software features

CLIMATIC 50 SOFTWARE FEATURES AND LOGIC Example:


The room set point is 25°C with a 3 compressor unit.
As a standard feature, CLIMATIC™50 provides 4 scheduling
time zones per day on 7 days. On each of the 4 time zones, Delta vs
heating set point, cooling set point, minimum fresh air, room set Room Cap. COMP COMP COMP
humidity set point high and up, and even the different
point Temp. factor 1 2 3
authorisations for cooling and heating can be adjusted.
CLIMATIC™ 50 provides a choice of different remote +0 Increasing 0% OFF OFF OFF
displays depending on customer requirement and applica- +1 Increasing 35% ON OFF OFF
tion of the system. As a standard feature, it is possible to set +2 Increasing 70% ON ON OFF
alarms (adjustable value low and high) on room temperature
+3 Increasing 100% ON ON ON
and humidity.
+2 Decreasing 100% ON ON ON
CONTROL SOFTWARE LOGIC +1 Decreasing 100% ON ON ON
With the CLIMATIC™ 50 Lennox is going away from the 0 Decreasing 100% ON ON ON
traditional step control
-1 Decreasing 60% ON ON OFF
Capacity factor 0 Increasing 60% ON ON OFF
It is used to determine the exact capacity required at any
time in order to react quicker and more accurately to any Reactivity.
change in demand.
The reactivity determines how fast the capacity factor should
The capacity factor is a percentage of the total cooling or
vary.
heating capacity.
It is given in: Percentage of capacity / Degree °C ( Room
Temp. VS Set Point) / minute
Example:
On a three circuit rooftop unit with two compressors running
Example :
out of three has a capacity factor of 66%
If the reactivity is set to 3 % / °C / min
In the same way, a three circuit rooftop with a modulating
Then:
electric heater running at 20% of its full capacity has a CF:
Capacity factor can go from 0 to 30% in 10 minutes if Delta
CF = 25%+25%+25%+5% = 80%
Room Temp. VS Set Point is 1°C
Or capacity factor will go from 0 to 60 % in 4 minutes if
The Capacity factor will increase, decrease, or freeze
Delta Room Temp. VS Set Point is 5°C
depending on the temperature difference between the set
point and the room temperature but also on the way this
The reactivity can be adjusted with the CLIMATIC™ 50 The
room temperature is changing:
larger the reactivity the faster the rooftop will react to a
change.
∆ Room Temp / Set Point
The next table shows the effect of a change of the reactivity
on the capacity factor: This shows that by increasing the
reactivity, the unit reaches the set point quicker but the
+4 energy consumption (capacity factor) is larger.
CAPACITY CAPACITY FACTOR
FACTOR IS IS INCREASED
+2 REACTIVITY : 3
FROZEN (ADD CAPACITY)
DELTA +5 15% 75% 100%
0 DELTA +3 9% 45% 90%
DELTA +1 1% 15% 30%
-2 1MIN 5MIN 10MIN
CAPACITY FACTOR CAPACITY
IS DECREASED FACTOR IS
-4 (REDUCE CAPACITY) FROZEN REACTIVITY : 6
DELTA +5 30% 100% 100%
DELTA +3 18% 90% 100%
Room Temp / Decreasing Room Temp / Increasing
DELTA +1 2% 30% 60%
1MIN 5MIN 10MIN

Page 54 - IOM - FLEXY - 0704 -E


control software features

OTHER FEATURES LIST OF SET POINTS CODE CONFORT SERVICE


PER ZONE DISPLAY DISPLAY
Dynamic Set Point AMBIANT TEMPERATURE
Average set point 3311 Yes Yes
This feature allows the set point to change according to the Dynamic Set Point 3321 Yes Yes
Cooling Set Point 3322 0 Yes
outside temperature.
Heating Set point 3323 0 Yes
Heating Priority 3324 0 Yes
Example:
FRESH AIR REHEAT
If the set point is 25°C activated 3331 0 Yes
And the dynamic set point is set to 6°C Heating priority 3332 0 Yes
HUMIDITY
Then, when the outdoor temperature reaches: 31°C (25°C + Dehumidification 3341 0 Yes
6°C) the set point will follow the outdoor temperature with a Humidification 3342 0 Yes
6°C temperature difference. AUTHORIZATION
Free Cooling 0 Yes
Set Fresh Air by CO2 3354 0 Yes
Point Mechanical cooling 3355 0 Yes
Mechanical heating 3356 0 Yes
28˚C Auxiliary heating 3357 0 Yes
27˚C Humidification: ON/OFF 3358 0 Yes
26˚C Low Noise 3359 0 Yes
25˚C OTHER
24˚C Fan Mode :On / Off 3351 0 Yes
23˚C Dynamic Set point : 6°C Fan dead 3352 0 Yes
22˚C Minimum fresh air (%) 3353 Yes Yes
SCHEDULING
Beginning of the zone for each day Yes Yes
26˚C 27˚C 28˚C 29˚C 30˚C 31˚C 32˚C 33˚C 34˚C Start Uno 3211 Yes Yes
Outdoor Temperature Start.Uno 3212 Yes Yes
Start z.A 3213 Yes Yes
If you do not want to use this feature, set the dynamic set Start.z.A 3214 Yes Yes
point to 99 Start z.B 3215 Yes Yes
Start.z.B 3216 Yes Yes
Start z.C 3217 Yes Yes
Time Zones and scheduling Start.z.C 3218 Yes Yes
With the Climatic50 the scheduling has been completely
reviewed: Example of Zone setting :
* The first day of the week is Monday. 8h00 12h00 14h00 20h00
Monday Unoc. ZA ZB ZC Unoc.
* Automatic switch from winter time to summer time.
Tuesday
Wed.
* Unoccupied mode from one to seven days
Thursday
Friday
* Three occupied and one unoccupied zone per day
Saturday
Sunday
For each zone a series of set points and feature can be
adjusted or selected, depending on the type of display which Each zone is determined by its starting time.
is being used.
Forced modes
3 hours Override
A three hours override period can be forced on the
CLIMATICTM50:
With this feature, a new room temperature set point and
fresh air requirement can be imposed for a three hour
period; It will then revert to the original setting at the end of
the override period or earlier by pressing "esc".

Forced unoccupied zone (or ZA, ZB, ZC)


The unoccupied zone (or ZA, ZB, ZC) settings can be forced
for a period of up to seven days. It will then revert to the
original settings at the end of the defined period or earlier by
pressing "esc".
IOM - FLEXY - 0704 -E - Page 55
control software features

Heating priorities Dynamic Defrost


It is possible to set heating priorities depending on the
outdoor temperature. Temp.
For compressors: refer to the instructions 3611, 3612, 3613. difference Coil Coil Coil
For electrical heater: refer to the instruction 3721. between Clean Freezing Frozen
coil and
Example: outdoor
It could be decided based on energy costs, that on a dual Defrost cycle start
fuel unit, it should run in heat pump mode when the
temperature is above 0°C and switch to gas burner below Highest gradient
that point.

Staggered start
After a power cut, the units can be made to restart one after
the other to prevent any current surge. Time
There is no need for a link between the units, they just have
to be given an address during commissioning and they will This new feature patented under INPI 91.033.063 allows the
restart 10 seconds x their "address number" after the power unit to start the defrost cycle only when required.
is switched back on. This is achieved through the measurement of the
temperature difference between the coil and the outdoor.
Example:
If a unit is given the address N°3 it will be switched-on 30 The defrost will be initiated shortly after the Climatic50 has
seconds (3 x 10sec) after the power is switched back on. located the largest gradient in the curve.

Fresh air adjustment and calibration on Economiser The defrost cycle ends when one of these two condition is
The actual fresh air volume brought into the system is not completed whichever comes first :
always proportional to the percentage of opening of the + Three defrost cycles.
fresh air damper. That is particularly true when the return air + 6 minutes.
duct system has been sized to produce excessive pressure
drop. Alternate defrost
This often results in bringing into the system an excessive
amount of fresh air, hence increasing the running cost of the All dual circuits Baltic units have "Alternate Defrost" as a
system. standard feature.
When one circuit is going through a defrost cycle the
The control of fresh air is now achieved through the use of
second circuit is running in heat pump mode. This reduces
three temperature sensors : One in the supply air flow, one
the need for costly electric heater to maintain the supply air
in the return air and one for the outdoor temperature.
temperature to an acceptable level of comfort during the
defrost cycles.
Actual Actual
Fresh Required CO² Sensor
Air
100%
Where a CO² sensor is connected to the unit, the value of
the fresh air minimum is calculated according to the CO²
80%
ratio. The value measured by the sensor can be read in
variable 2132.
60% Setpoint 3514 defines the number of ppm up to which the
fresh air minimum is still achieved.
40% Setpoint 3515 defines the number of ppm from which 100%
fresh air is used.
20%

20% 40% 60% 80% 100%


Damper position
Using these three sensors, the Climatic50 will calculate and
memorise the exact percentage of fresh air for each position 100%
of the damper.

Tsupply air = Treturn air x %Return air + Tfresh air x %fresh air

The calibration sequence will take place periodically when


all cooling or heating inputs are off. The instruction 3516
permits us to avoid the calibration. CO2
0ppm Setpoint Setpoint 200ppm
3514 3515

Page 56 - IOM - FLEXY - 0704 -E


CONTROL INTERFACE DC50

CONTROL INTERFACES AND DISPLAYS Jumpers:


DC50 COMFORT DISPLAY "Displays" are supplied directly by the Climatic board with
30Vdc. Take particular care at the path this 30V is taking
This is a remote controller for non-technical customer. This when several boards are being used.
display gives information such as running mode status of J14 and J15 can switch on or off the direct current from the
the fan, set point, % of fresh air and outside air power supply:
temperature. J14 and J15 set between1-2
It can be used to set or change the scheduling of the
different time zones, the temperature set point, and the % Connectors A, B, C and screw connector SC are in parallel.
of fresh air for each zone. It also has the capacity to set a 3 Power supply available to all connectors.
hours override and to force the unoccupied mode for up to J14 and J15 set between2-3
7 days. It displays the real time clock and different faults
Connectors B and C are in parallel but line 1 and 6 don't
signals.
reach connector A and screw connector SC.
Display "Displays" connected to these ports will not be powered.
Type FSTN graphic If J14 and J15 are set in different positions the "terminal
Back light: Green LEDs connection board" DT50 DOES NOT WORK.
Resolution 120x32 pixels NOTE:
Power Supply When a shielded wire is used the metallic case of the
Voltage from main Climatic board. "Terminal connection box" DT50 must be earthed.
Max power: 0.8W
Installation

RJ12 Pin conn


SC Terminals
The DC50 is designed to be mounted on the wall. 6 0

* Fit the cable from the DT50 board through the back SC
Description
piece A C
* Fasten the back piece to the wall using the rounded J 14 J 15
1 2 3 1 2 3 B DT50 0 + shield / earth
head screws supplied in the packaging 1 1 +VRL=30V
* Connect the cable from the main board on the RJ12 1 2 2 GND
2 3 3 Rx- / Tx-
plug on the back of the DC50 display 3 4 4 Rx+ / Tx+
4 5 5 GND
5
* Fasten the front panel on the back piece using the flush 6
6 6 +VRL=30V

head screws supplied RJ12 PIN Connection


Finally fit the click-on frame
DS50 DC50 DC50

OR

J14/J15 on 1-2

A 6

C 0

BM 50

Terminal connection Board installation guide DT50


The board is fitted with three "telephone" RJ12 plugs.
Ensure the board is correctly connected.
Standard connection is:
* Climatic on connector C
* DC50 on connector A
* DS50 on connector B

IOM - FLEXY - 0704 -E - Page 57


CONTROL INTERFACE DC50

Terminal display address configuration

The address of the terminal must be checked after having powered


the board.
- To access the configuration mode, press together and old
Display adress
them for at least 5 seconds. settings ....: 17
- The screen shown in Fig21 will be displayed with the cursor flashing
in the top left hand corner. I/O Board adress:XX
- To change the address of the terminal display press the key
once.
- Use the keys to select the desired value and confirm by pres-
sing . Fig. 23
- If the address was changed it will display the screen shown in
Fig22.

Display adress Terminal Config


settings ....: nn
Press ENTER
I/O Board adress:XX To continue

Fig. 21
Fig. 24

Display adress
changed

P12:Adr Priv/Shared
Trm1 17 pr
Trm2 32 sh
Fig. 22 Trm3 None --OK? NO

Assigning Terminal displays to control boards.


Fig. 25
- Access the configuration mode by pressing for at least 5 se-
conds.

NOTE : To access the board address menu you must go directly to


the bottom of the first screen (shown in Fig23) without changing the
terminal address as explained above.
- Press the key until the cursor moves to the field "I/O Board Increase a
Keys Time zone value or go to
address :XX". Fig 23 settings "Override
- Use the key to select the correct Climatic board.(N° of Unit) menu"
- Pressing again will display the screen shown in Fig 24.
- Pressing again will display the screen shown in Fig 25.

- The field "P:XX " shows the address of the selected board. In the
example the value "12" has been selected.
- The filed under the "Adr" column represents the addresses of the
24.2°C ON
FA:20% DynFan:Auto
Change
terminal displays associated with the board that has the address Set time field or
Out:40.0°C Z:A Cool validate
"12", while the column under "Priv/Shared " indicate the type of ter-
minal selected.
Ph: Private
Sh :Shared
Sp : Shared Printer (N/A)
- To exit the configuration procedure and save the data, select the Back to main Decrease a
filed "OK?NO", choose "Yes" using the keys and confirm by Screen or value or go to
pressing . Cancel "Override
"Override" menu"
If the terminal remains inactive (no button is pressed) for 30 se-
conds, the configuration procedure is aborted automatically.

Page 58 - IOM - FLEXY - 0704 -E


CONTROL INTERFACE DC50

Dynamic Fan auto means that fan


Set Point Fan will stop if there is no
demand for cooling or
Room Temp Activated status heating. Pressing the return key on the main screen will display the
Actual
Fresh Air following message:

24.2°C ON Do you want to :


FA:20% DynFan:Auto
Out:40.0°C Z:A Cool Switch off unit : NO
Define Unoccupation:NO

Current
Outdoor air Time zone Unit operating Mode :
temperature Z:A Cool or Heat
Z:B
Z:C Pressing the return KEY validates the choice and move to
Uno the next field
Ove
BMS Up and down arrows gives you the choice between different
things
Override 3 hours :
From main screen press any of the two arrow keys as If you choose "YES" to the first question the unit is
shown bellow: SWITCHED OFF and you can not access the override
menu.
Main screen :
WARNING : Switching Off the unit disable all safety
Protections

24.2°C ON If you choose to stop the Machine number 12 in the


FA:20% DynFan:Auto previous screen the following screen will then appear.
Out:40.0°C Z:A Cool

12.0 OFF
Override menu :
Increase

Override 3 hours
Room SP : 24.0°C Valid /
Go
Mini FA : 20% next line The unit can then be switched back ON by pressing the
return key once more.

If the first choose is "NO" then the override screen can be


accessed a particular time zone can be forced for up to 7
days starting from the day "TODAY".
Valid go main Decrease
screen
In this menu you can choose the number of days you want
the selected time zone to override.
It will revert back to main screen after 15 seconds, if no activity
Increase the number of days by pressing the Up or Down
keys.
Switching ON or OFF the unit or forcing a selected time
zone for a period of up to 7 days

+1 day unoccupied
Set unoccupation Period:
UNO Valid
M T W T F S S
24.2°C ON -1 day unoccupied
FA:20% DynFan:Auto
Out:40.0°C Z:A Cool

Clock Menu :
From main screen press the clock key, the following menu
appears :

IOM - FLEXY - 0704 -E - Page 59


CONTROL INTERFACE DC50

Clock Menu : Major Alarm


RED
From main screen press the clock key, the following menu
AMBER

12 h 24
Increase
24.2°C OFF Alarms
Valid Alarm : MAJOR History
call for maintenance
Thursday March 27
Decrease

Back to Main
Alarm History Menu
RED
"Time Zone" Menu
From main screen press the "Prg" key, the following menu AMBER
appears:
Alarm 02
Schedule Increase 01-03/03.12h10*127 Alarms
02 03/03.12h05*127 Detail
03-27/02.12h03=127

zone : A Valid /
Change ROOM SP : 24.0°C Go
Time zone next line
Min FA : 20%
You can scroll down this menu using the arrow keys and
select one of the alarm message by pressing the return key.

Back to main Decrease Alarm details


This menu allows you to view details on the selected fault
as shown below:
It will reverts back to main screen after 15 seconds if no
activity.
RED
"Scheduling" Menu
AMBER
The scheduling menu can be accessed from the "time zone"
menu by pressing "Prg" again
Alarm 00
Increase
03/03 12h05*125
Compressor 2
HighPres/Elec.Power
Day : Monday
Change Start Valid /
Go
day ZA:8h00 Z.B.12h00 next line
ZC:22h00 uno:22h00

Back to main Decrease

Alarm screen
Filter Alarm : All keys are locked, the only way to escape this
screen is to clean the filter
RED

AMBER

24.2°C ON
Alarm : Filter
Clean filter

Page 60 - IOM - FLEXY - 0704 -E


control interface dS50

DS50 SERVICE DISPLAY Moving down the menus


This new service display controller is a plug and play Pressing the arrow keys allows you to move up and down the
feature but it can also be remotely installed. menu tree. The selected item changes to CAPITAL letter. It
Plugging the DS50 will freeze a DC50 can then be selected by pressing the "return" or "select" key.

Keys Move up in a
Short cut to menu or
alarm menu increase a
value (0000)01 ZoneA
1-ALARM 12h44
2-Data Tuesday
3-Setting April 03 Down
Language or
Enter
Change ENGLISH Valid
Time zone Select
RT 050.001
BIOS.0000 Boot 0000

Move down in (0000)01 ZoneA


Go back to
screen (1)
a menu or 1-ALARM 12h44
decrease SELECT
value 2-Data Tuesday
3-Setting April 03
Start up screen or Screen(1)

Sub-menu Data (2000)

LENNOX SERVICE TOOL Menu reference

Press Prg to start


(2000)01
1-GENERAL
2-Control
3 Information
Screen (2) language selection

Indicates other
menus below
If the menu GENERAL is selected, the controller then
Language or
displays a second level sub-menu.
ENGLISH
Start RT 050.001 By selecting the item TEMPERATURE and pressing return,
BIOS.0000 Boot 0000 a third level page is displayed as shown bellow:

Five languages are available in addition to English. The


required language must be specified at the time of order. (2100)01
In this menu the specified language can be selected using
1-TEMPERATURE
the up and down keys. The "prg" key validates the choice
and start the controller. 2-Humidity
3-Other
Main menu (0000)
Select item Current
Capital letter Rooftop Number Time
zone

(0000)01 Z o n e A (2110)01
1-ALARM 1 2 h 4 4 1-OUTSIDE 40°C
2-Data Tuesday
2-Room 24.5°C 3-Supply
3-Setting April 03
3x 10.0°C

IOM - FLEXY - 0704 -E - Page 61


control interface dS50

Pressing "ESC" at any time sends you back one level up Clock settings
the menu tree. In the example shown above "ESC" must be The clock setting menu can be accessed from the main
pressed 3 times to go back to the main menu (0000) menu by selecting the menu "SETTING" and then
Pressing "ESC" will invalidate any changes made to a navigating down through the sub-menus until page (3120).
value in a setting page.
RED
Alarms
(3120) 01
1-HOUR 12h
(0000)01 ZoneA 2-Minute 44mn
1-ALARM 12h44 3-Day 4
2-Data Tuesday
3-Setting April 03
Selecting the HOUR for displays the page 3121 shown
bellow:
Min Setting
Select the alarm menu using the arrow keys and press
return.
The faults history is then displayed in the page (1000):

RED Number of (3121) 01


active Alarm
min:00 Validate and
HOUR STD: Back One level
Up one 14h max:23
RESET (1000) 01 Alarm 02 level
01-03/03.12h10*127
02 03/03.12h05*125
03-27/02.12h03 = 125 Factory Max
Alarm Current Setting Setting Setting
code Zone Settings
From Main menu (0000) navigate down to sub-menu
"SETTINGS", zone settings (3310).
Active * or
Selected Alarm Alarm Date Inactive =
and Time "prg" changes Selected Time
the time zone zone
Pressing the "ALARM" key resets all the alarms
The number of active alarms goes to 0, no active alarm
shown in the menu, the "bell" key is switched off.
(3310) 01 Zone.A
1-ROOM SET : 24.0°C
(1000) 01 Alarm 00 2-Min % FA : 20 %
01-03/03.12h10 = 127
SELECT
02 03/03.12h05 = 125
03-27/02.12h03 = 125
In this particular page, pressing the "prg" key, changes the
time zone. If "ROOM SET" is selected, this displays the
room set point for the specific time zone shown in the top
corner.
Pressing the "return" key will display details of the selected
alarm

(3121) 01 Zone.A
(1100) 01 Alarm 00
min:8.0
03/03.12h05 = 125
Room set std :20.0
Compressor 2
21.0°C max:35.0
High pres/elec.power

Pressing the "prg" validates any changes made, and move


to the next time zone. "ESC" does not validate the changes
and move back one step in the menu tree.

Page 62 - IOM - FLEXY - 0704 -E


control communication links

COMMUNICATION LINKS
Master / Slave
Rooftop can now be connected together (up to 12) via a double shielded pair of wire (0.75mm2 not supplied by Lennox) and
use different running modes, as explained bellow, with no cost increase.

BM 50 BM 50 BM 50 BM 50
J11 J10 RT1 J11 J10 RT2 J11 J10 RT3 J11 J10 RT12

AWG24

LAN LAN

AWG24 AWG24 AWG24 AWG24

6 0 6 0 6 0 6 0
A C A C A C A C
-DT50 -DT50 -DT50 -DT50
J14 J15 B J14 J15 B J14 J15 B J14 J15 B
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1

DC50 DS50 DC50 DS50 DC50 DS50 DC50 DS50

FAN SET POINT ROOM TEMP COOLING HEAT MODE


1. DC50 MASTER MASTER N/A N/A
2. DC50 Temperature MASTER STAND ALONE MASTER N/A
3 DC50 Average MASTER STAND ALONE AVERAGE N/A
4. Master/Slave Temperature STAND ALONE STAND ALONE MASTER N/A
5. Master/Slave Average. STAND ALONE STAND ALONE AVERAGE N/A
6. Master/Slave Cooling/Heating STAND ALONE STAND ALONE STAND ALONE MASTER
7. Back-up All units are stand alone, one unit is waiting for a failure to start
8 Rolling Back-up All units are stand alone; one unit is waiting for a failure to start.
This back-up unit changes every Tuesday

_ 1 : DC50 : Master slave mode "total" rage"


The master gives the ventilation order, and its set point to The room temperature/humidity used by all rooftop is the
all other rooftops. average of all rooftop. Each rooftop has its own ventilation
_ 2 : DC50 Temperature : Master slave mode "temperature" order & set point.
The master gives the ventilation order and its room _ 6 : Master / Slave Cooling / Heating : Master slave mode
temperature/humidity to all other rooftops, but they have "cooling/heating"
their own set point. All rooftop are stand-alone but the slaves have to have the
_ 3 : DC50 Average : Master slave mode "average" same running mode as the master (Cooling or heating).
The master gives the ventilation order and the room _ 7 : Back-up mode
temperature/humidity used by all rooftop is the average of One rooftop is the back-up unit and will operate if any of the
all rooftop. Each rooftop has its own set point. other rooftop has a failure.
_ 4 : Master/Slave Temperature : Master slave mode _ 8 : Rolling Back-up mode
"temperature" Same as above, except the "back-up" unit will be different
The master gives its room temperature/humidity to all other each Tuesday. On top of that, the outside temperature/
rooftops, but they have their own ventilation order & set humidity given to all rooftop can either be the average of
point. rooftop or be the external humidity/temperature of the
_ 5 : Master / Slave Average : Master slave mode "ave- master, making possible the use of a single "weather
station" for the whole site.DS50 Comfort Display / DC50
Service Display

IOM - FLEXY - 0704 -E - Page 63


control communication links

DS 50 : SERVICE DISPLAY / DC 50 : COMFORT DISPLAY

11 12

BM 50 BM 50 BM 50 BM 50
J10 RT1 J10 RT2 J10 RT3 J10 RT12

AWG24 AWG24 AWG24 AWG24

6 0 6 0 6 0 6 0
A C A C A C A C
-DT50 -DT50 -DT50 -DT50
J14 J15 B J14 J15 B J14 J15 B J14 J15 B
1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1

DC50 DS50 DC50 DS50 DC50 DS50 DC50 DS50

CLIMALINK / CLIMALOOK

25

BM 50 BM 50 BM 50 BM 50
RT1 RT2 RT3 RT12
1 GND
+
-

BM50
3

RS485 MODBUS RS485 MODBUS


LON WORKS FTT 10A LON WORKS FTT 10A

AWG20/22

RS485

RS232

230V

CLIMALOOK
CLIMALINK

Page 64 - IOM - FLEXY - 0704 -E


control interfaces ds50 menu tree

Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max
1-Alarm 1000 # 1100 # 1110 # 1111
2-Data 2000 1-General 2100 1-Temperature 2110 Outside 2111 °c
Room 2112 °c
Supply 2113 °c
Return 2114 °c
2-Humidity 2120 Outside 2121 %.
Room 2122 %.
Outside 2123 g/Kg
Room 2124 g/Kg
3-Other 2130 Air Pres. 2131 pa
CO2 2132 ppm
Sw On/Off 2133 On/Off
Sw Reset 2134 On/Off
Sw Unoc. 2135 On/Off
4-Out. Custom. 2140 BM50.1 2141 On/Off
BE50.1 2142 On/Off
BE50.2 2143 On/Off
BE50.3 2144 On/Off
BE50.4 2145 On/Off
5-In. Custom. 2150 BM50.1 2151 On/Off
BM50.2 2152 On/Off
BE50.1 2153 On/Off
BE50.2 2154 On/Off
BE50.3 2155 On/Off
BE50.4 2156 On/Off
6-In.% Custom. 2160 BE50.1 2161 °c
BE50.2 2162 °c
BE50.3 2163 °c
BE50.4 2164 °c
BE50.1 2165 %.
BE50.2 2166 %.
BE50.3 2167 %.
BE50.4 2168 %.
2-Control 2200 1-Room 2210 Sp Cool 2211 °c
Sp Heat 2212 °c
Capa Cool 2213 %
Capa Heat 2214 %
Sw Dis.Cool 2215 On/Off
Sw Dis.Heat 2216 On/Off
2-Reheat 2220 Set Point 2221 °c
Capacity 2222 %
3-Humidity 2230 Sp Dehu 2231 %
Sp Humi 2232 %
Capa Dehu 2233 %
Capa Humi 2234 %
4-TCB 2240 Sw G 2241 On/Off
Sw Y1 2242 On/Off
Sw Y2 2243 On/Off
Sw W1 2244 On/Off
Sw W2 2245 On/Off
Sw B 2246 On/Off

IOM - FLEXY - 0704 -E - Page 65


Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description

Page 66 - IOM - FLEXY - 0704 -E


3-Fan 2300 1-Ventilation 2310 Config. 2311 List [No / 500pa / 100pa]
State 2312 List [Stopped / Schedule / Fault / Start]
Sw State 2313 On/Off
Fire/Smoke 2314 On/Off
Relay 2315 On/Off
Low Speed 2316 On/Off
Sw Speed 2317 On/Off
2-Extraction 2320 State 2321 List [Stopped / Schedule / Fault / Start]
Relay 2322 On/Off
3-Condenser 1 2330 Config. 2331 List [No / Yes]
State 2332 List [Stopped / Schedule / Fault / Start]
Sw State 2333 On/Off
Relay 2334 On/Off
control interfaces ds50 menu tree

4-Condenser 2 2340 Config. 2341 List [No / Yes]


State 2342 List [Stopped / Schedule / Fault / Start]
Sw State 2343 On/Off
Relay 2344 On/Off
5-Condenser 3 2350 Config. 2351 List [No / Yes]
State 2352 List [Stopped / Schedule / Fault / Start]
Sw State 2353 On/Off
Relay 2354 On/Off
6-Condenser 4 2360 Config. 2361 List [No / Yes]
State 2362 List [Stopped / Schedule / Fault / Start]
Sw State 2363 On/Off
Relay 2364 On/Off
4-Cooler 2400 1-Fresh Air 2410 Config. 2411 List [No / 0%-50% / Modulation / 100%]
State 2412 List [Stopped / Air Flow / Start / Enthalpy /
Outside T. / Schedule / Defrost]
Mini.Air 2413 %
Modulat. 2414 %
Opening 2415 %
Calib. 2416 Yes/No
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
2-Cold W/Coil 2420 Config. 2421 List [No / Modulation]
State 2422 List [Stopped / Air Flow / Start]
Opening 2423 %
5-Compressor 2500 1-Compressor 1 2510 Config. 2511 List [No / C. only / H.only]
State 2512 List [Stopped / Air Flow / Outside T. / Schedule
/ Switch / Fault (2) / Fault (1) / Ant-Sho-Cy
/ Start / Start Heat / Defrost]
Defrost T 2513 °c
Sw State 2514 On/Off
Sw Low P. 2515 On/Off
Relay 2516 On/Off
H.Pump 2517 On/Off
Sw Disable 2518 On/Off
Run Time 2519 h
2-Compressor 2 2520 Config. 2521 List
State 2522 List
Defrost T. 2523 °c
Sw State 2524 On/Off
Sw Low P. 2525 On/Off
Relay 2526 On/Off
H.Pump 2527 On/Off
Sw Disable 2528 On/Off
control interfaces ds50 menu tree

Run Time 2529 h


3-Compressor 3 2530 Config. 2531 List
State 2532 List
Defrost T. 2533 °c
Sw State 2534 On/Off
Sw Low P. 2535 On/Off
Relay 2536 On/Off
H.Pump 2537 On/Off
Sw Disable 2538 On/Off
Run Time 2539 h

IOM - FLEXY - 0704 -E - Page 67


Page 68 - IOM - FLEXY - 0704 -E
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
4-Compressor 4 2540 Config. 2541 List
State 2542 List
Defrost T. 2543 °c
Sw State 2544 On/Off
Sw Low P. 2545 On/Off
Relay 2546 On/Off
H.Pump 2547 On/Off
Sw Disable 2548 On/Off
Run Time 2549 h
5-Other 2550 Low Amb. 2551 On/Off
W/Cond.1 2552 °c
control interfaces ds50 menu tree

W/Cond.2 2553 °c
6-Heater 2600 1-Gas 2610 Config. 2611 List [No / 2 steps / 4steps / Modulation]
State 2612 List [Stopped / Air Flow / Schedule / Switch
/ Fault (1) / Fault (2)]
Sw State 1 2613 On/Off
Sw State 2 2614 On/Off
Relay 1 2615 On/Off
Relay 2 2616 On/Off
High 2617 On/Off
Modulat. 2618 %
Sw Disable 2619 On/Off
2-Elec. H. 2620 Config. 2621 List [No / Yes / 2 steps / Modulation]
State 2622 List [Stopped / Air Flow / Outside T. / Schedule
/ Switch / Fault (1) / Start]
Sw State 1 2623 On/Off
Sw State 2 2624 On/Off
Relay 1 2625 On/Off
Relay 2 2626 On/Off
Modulat. 2627 %
Sw Disable 2628 On/Off
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
3-Hot W/Coil 2630 Config. 2631 List [No / Modulation]
State 2632 List [Stopped / Air Flow / Start / Schedule
/ Switch / Fault (1) / Fault (2)]
Opening 2633 %
Sw Freeze 2634 On/Off
Sw Disable 2635 On/Off
4-Pump 2640 Config. 2641 List [No / Yes]
State 2642 List [Stopped / Air Flow / Fault (1) / Start]
Sw State 2643 On/Off
Relay 2644 On/Off
7-Humidif. 2700 2710 Config. 2711 List [No / Modulation]
State 2712 List [Stopped / Air Flow / Schedule / Fault (1) / Start]
Sw State 2713 On/Off
Modulat. 2714 %
8-Com. 2800 1-Outside 2810 Value 2811 °c
Sensor 2812 °c
Link 2813 °c
BMS 2814 °c
Value 2815 %.
Sensor 2816 %.
Link 2817 %.
BMS 2818 %.
control interfaces ds50 menu tree

2-Room 2820 Value 2821 °c


Sensor 2822 °c
Link 2823 °c
BMS 2824 °c
Value 2825 %.
Sensor 2826 %.
Link 2827 %.

ALL CODES SHOWING (1) CAN BE ADJUSTED FOR EACH TIME ZONE
BMS 2828 %.

IOM - FLEXY - 0704 -E - Page 69


Page 70 - IOM - FLEXY - 0704 -E
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
3-Setting 3000 1-General 3100 1-Order 3110 On/Off 3111 On/Off ~ No ~ [On / Off] Unit
Reset Al. 3112 Yes/No ~ No ~ [Reset] Discharges the safety measures
of the unit
Resume 3113 Yes/No ~ No ~ [Override] Cancel any override action
set with the DC50
Test 3114 List 0 0 6 [Quickly / Defrost / Gas 1 Low / Gas 1 High
/ Gas 2 / 24/24 7/7 / Lennox] Test Point Lennox
2-Clock 3120 Hour 3121 h 0 ~ 23 [Clock] Clock setting "Hour"
Minute 3122 m 0 ~ 59 [Clock] Clock setting "Minute"
Day 3123 ~ 1 ~ 31 [Clock] Clock setting "Day"
Month 3124 ~ 1 ~ 12 [Clock] Clock setting "Month"
Year 3125 ~ 2 ~ 99 [Clock] Clock setting "Year"
control interfaces ds50 menu tree

Win/Sum 3126 Yes/No ~ Yes ~ Automatical control of Winter &


Summer zone or Not
2-Schedule 3200 1-Time 3210 Start Uno 3211 h 0 22 23 [Zone Setting] Starting time
"Hour" for "Unoccupied" zone
Start.Uno 3212 m 0 0 59 [Zone Setting] Starting time
"Minutes" for "Unoccupied" zone
Start z.A 3213 h 0 6 23 [Zone Setting] Starting time "Hour" for "Zone A"
Start.z.A 3214 m 0 0 59 [Zone Setting] Starting time "Minutes" for "Zone A"
Start z.B 3215 h 0 22 23 [Zone Setting] Starting time "Hour" for "Zone B"
Start.z.B 3216 m 0 0 59 [Zone Setting] Starting time "Minutes" for "Zone B"
Start z.C 3217 h 0 22 23 [Zone Setting] Starting time "Hour" for "Zone C"
Start.z.C 3218 m 0 0 59 [Zone Setting] Starting time "Minutes" for "Zone C"
2-Anticipation 3220 Foot 3221 °c -10 10 20 [Anticipation Function] bottom of the slope in °C.
Limit of activation of the function. This allows an
anticipated startup in the morning depending on
the outdoor temperature. Only for the "Zone-A"
Gradient 3222 m/°c 0 0 100 [Anticipation Function] Slope in "Minutes of
anticipation per degrees". This allows an
anticipated startup in the morning depending on
the outdoor temperature. Only for the "Zone-A"
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
3-Control 3300 1-Customer 3310 Sp Room 3311 °c 8 20 35 [Room SP] Required room temperature set point
in °C. Middle of the dead zone.
Mini.Air 3312 % 0 20 100 [Room SP] Required room minimum fresh air
rate in % Middle of the dead zone.
2-Room 3320 Sp Dyna 3321 °c 0 99.9 99.9 [Room SP] Required value for the Dynamic Set
Point. Allows the room set point to change
according to outdoor temperature
Sp Cool 3322 °c 8 21 35 [Room SP] Required maximum room
emperature in °C. Cooling set point
Sp Heat 3323 °c 8 19 35 [Room SP] Required minimum room temperature
in °C. Heating set point
Swap Heater 3324 Yes/No ~ No ~ [OFF] Heat Pump and then Heater [ON] Heater
and then Heat Pump

3-Reheat 3330 Activation 3331 Yes/No ~ No ~ [F-Air Reheat] Activate reheating of the fresh air in
the dead zone to maintain supply temperature.
Swap Heater 3332 Yes/No ~ No ~ [F-Air Reheat] Prioritise the heating mode for
fresh air reheat. [OFF] Heat Pump and then
Heater [ON] Heater and then Heat Pump
4-Humidity 3340 Sp Dehu 3341 % 0 100 100 [Humidity] Desired Maximum relative humidity in
Room (in %). - Dehumidification set point.
Sp Humi 3342 % 0 0 100 [Humidity] Desired Minimum relative humidity in
Room (in %). - Humidification set point.
control interfaces ds50 menu tree

5-Enable 3350 Fan On/Off 3351 Yes/No ~ Yes ~ [Enable] Stopping and running of the Fan
Blower.[OFF] the blower is stopped,
[ON] the blower is running.
Fan Dead 3352 Yes/No ~ Yes ~ [Enable] Stopping and running of the fan in the
"Control Dead Zone". [OFF] the blower is stopped,
[ON] the blower is running.
F.Air 3353 Yes/No ~ Yes ~ [Enable] Run eco: [ON] the Economiser is
running, [OFF] the Economiser if stopped.
CO2 3354 Yes/No ~ Yes ~ [Enable] Run CO2 Sensor: [ON] Switch-on the
CO2 on a Zone, [OFF]Stop the CO2 sensor
on a zone.
Comp.Cool. 3355 Yes/No ~ Yes ~ [Enable] [OFF] Force the unloading of
compressors in cooling mode.
Comp.Heat. 3356 Yes/No ~ Yes ~ [Enable] [OFF] Force the unloading of
compressors in heating mode.
AuxHeat 3357 Yes/No ~ Yes ~ [Enable] [OFF] Force the unloading of heating
module (electric, gas or heat water coil)
Humidif. 3358 Yes/No ~ Yes ~ [Enable] [OFF] Force the unloading of humidity
control.
Low Noise 3359 Yes/No ~ No ~ [Enable] Force the noise reduction mode.
[ON] 50% of the compressors are unloaded in

IOM - FLEXY - 0704 -E - Page 71


"Unoccupied" zone
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
6-Capacity 3360 Room 3361 ~ 1 4 50 [Capacity Factor] Reactivity : Refer to
"Control Software Features" p 54
Reheat 3362 ~ 1 4 50 [Capacity Factor] Reactivity: Refer to
"Control Software Features" p 54
Dehu. 3363 ~ 1 4 50 [Capacity Factor] Reactivity:
Refer to "Control Software Features" p 54
Humi. 3364 ~ 1 4 50 [Capacity Factor] Reactivity:
Refer to "Control Software Features" p 54
7-Safety 3370 Room Low 3371 °c 5 5 20 [Safety Limit] Room temperature "Low Limit" in °C

Page 72 - IOM - FLEXY - 0704 -E


Threshold of activation of an alarm
Room High 3372 °c 20 40 40 [Safety Limit] Room temperature
"High Limit" in °C Threshold of activation
of an alarm
Sup.Lo.1 3373 °c 9or5 10or8 19 [Safety Limit] Supply temperature low Limit(in °c)
- Threshold of activation of the 1° level of security:
Reduce the Capacity Factor by one stage of
compressor and switch to minimum Fresh Air.
Sup.Lo.2 3374 °c 7 or 3 8 or 6 17 [Safety Limit] Supply temperature low Limit (in °c)
- Threshold of activation of the 2° level of security:
Reduce the Capacity Factor to zero and switch to
0% Fresh Air, open the HWC valve.
Sup.Lo.3 3375 °c 5 or 1 6 or 2 15 [Safety Limit] Supply temperature low Limit (in °c)
- Threshold of activation of the 3° level of security.
- Alarm threshold, the unit is switched off.
Sup.Hi.1 3376 °c 20 40 70 [Safety Limit] Supply temperature high Limit (in °c)
control interfaces ds50 menu tree

Threshold of activation of the 1° level of security:


reduce the capacity factor by one stage of
compressor. Close the HWC valve.
Sup.Hi.2 3377 °c 20 60 70 [Safety Limit] Supply temperature high Limit (in °c)
- Threshold of activation of the 2° level of security:
Alarm threshold: Reduce the capacity factor to 0
Room Low 3378 % 0 0 1000 [Safety Limit] Room relative humidity low Limit
(in %) - Threshold of activation of the alarm
Room High 3379 % 0 10001000 [Safety Limit] Room humidity high Limit (in %)
- Threshold of activation of the alarm
4-Ventilation 3400 3410 Air Flow 3411 pa 0 25 1000 [Safety Limit] Airflow Detection Threshold of
pressure difference in Pa indicating Low Airflow
Rate. If the pressure difference across the filter is
lower than this threshold the safety is activated.
. No Filter 3412 pa 0 50 1000 [Safety Limit] Missing Filters. Threshold of
pressure difference in Pa indicating absence of
filters. If the pressure difference across the filter is
lower than this threshold the safety is activated.
. Dirty Fil. 3413 pa 0 250 1000 [Safety Limit] Dirty Filters. Threshold of pressure
difference in Pa indicating Filters are Dirty. If the
pressure difference across the filter is Higher
than this threshold the safety is activated.
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
5-Fresh Air 3500 .. 3510 Out.Limit 3511 °c -20 -20 40 [Fresh air Damper] minimum outdoor
temperature limit in °C. If the outdoor temperature
is lower than this limit the control in free cooling is
not allowed. The fresh air damper is then set to
the minimum setting.
.. Maximum 3512 % 0 100 100 [Fresh air Damper] Maximum allowable opening
of the fresh air damper in %
.. Start Ext 3513 % 0 30 100 [Extraction] Threshold of activation of the power
exhaust fan according to the position of the
economiser damper in %.
.. Mini.Co2 3514 ppm 0 10002000 [CO2] Fresh air damper minimum opening
threshold in ppm
.. Maxi.Co2 3515 ppm 0 15002000 [CO2] Fresh air damper maximum opening limit
in ppm
.. Calib. 3516 Yes/No ~ Yes ~ Allow the calibration of the minimum fresh air.
.. Recovery 3517 Yes/No ~ No ~ [NO/YES] Heat recovery
6-Compressor 3600 1-Out.Limit 3610 Cool. 50 3611 °c -10 or 10 20 40 [ Limit of Regulation ] * 1° If Option Regulation all
seasons - Reduction speed of the fans
condenser - Threshold of outside temperature
(in °c). - If the outside temperature is lower than
this threshold the fans condenser function in low
speed
* 2° If not - Unloading 50% of the Compressors in
Cooling - Threshold of outside temperature
(in °c). - If the outside temperature is lower than
control interfaces ds50 menu tree

this threshold 50% of the compressors are used


by the Regulation
Cool.100 3612 °c -10 or 10 12 40 [ Limit of Regulation ] * 1° If Option Regulation all
seasons - Stopping of the fans condenser -
threshold of outside temperature (in °c). - If the
outside temperature is lower than this threshold
the fans condenser are stopped
* 2° If not - Unloading 100% of the Compressors
in Cold - Threshold of outside temperature (in °c).
- If the outside temperature is lower than this
threshold the compressors are not used
by the Regulation
Heat.100 3613 °c -50 -20 40 [ Limit of Regulation ] Unloading 100% of the
Compressors in Heating - Threshold of outside
temperature (in °c). - If the outside temperature
is lower than this threshold the compressors
are not used by the Regulation.

IOM - FLEXY - 0704 -E - Page 73


Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
2-Defrost 3620 Type 3621 List 0 0 1 [ Function Defrost ] Choice of defrost:
1 = "cycling" or 0 = dynamic
Outside 3622 °c 8 10 20 [ Function Defrost ] Authorization of defrost -
Threshold of outside temperature (in °c)
Coil 3623 °c -10 -2 10 [ Function Defrost ] Authorization of defrost -
Threshold of coil temperature (in °c)
Time Limit 3624 m 30 45 90 [ Function Defrost ] Time limit for icing (in minute)
-For the dynamic defrost the unit will run this

Page 74 - IOM - FLEXY - 0704 -E


minimum amount of time. If cycling defrost this is
the time delay to start the defrost once the
temperature conditions are met.
Time Fc 3625 ~ 1 3 5 [ Function Defrost ] Number of condenser fan
start-ups to end defrost. If the number of start-ups
can not be achieved within 4min the defrost
will end.
3-Safety 3630 W/Cd Mini 3631 °c 4 5 20 [Safety limit] Low Temperature Limit for water heat
exchanger output (in °c) - Threshold of activation
of the safety limit.
W/Cd Maxi 3632 °c 20 45 46 [safety limit] High Temperature Limit for water
heat exchanger output (in °c) - Threshold of
control interfaces ds50 menu tree

activation of the safety limit.


7-Heater 3700 1-Gas 3710 . 3711
2-Elec. H. 3720 Out.Limit 3721 °c -20 10 40 [ Limit of Regulation ] Unloading 100% of heaters
- Threshold of outside temperature (in °c). If the
outside temperature is higher than this threshold
Heaters are switched off.
Sp Mixing 3722 °c 0 5 10 [ Electrical heater ] Regulation all seasons of
FLEXY FX - Threshold of temperature of mixture
(in °c) - If the temperature of mixture is lower than
this threshold Electrical Heaters are activated
Maximum 3723 % 0 100 100 [ Electrical heater ] For Electric Heater with Triac:
Maximum power of use of Electrical heater (in %)
3-Hot W/Coil 3730 Out.Limit 3731 °c -20 10 40 Authorise a leak-flow
Opening 3732 % 0 0 50
A.Freeze 3733 List 0 0 ? [0% / 100%] Open or close the V3V
4-Pump 3740 Mode 3741 List 0 0 ? [No/Frost.Al./Start heat/Start] Choose startup
mode for the pump
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
8-Config. 3800 1-Unit 3810 Range 3811 List 0 6 ? Type of unit: BC, BH, BGN, BG, BD, FC, FH, FGN,
FG, FD, FX or FW
Size 3812 List 0 0 ? See table n° 5
Hu. Pack 3813 Yes/No ~ No ~ [ Configuration ] Activation of the Humidity
Management Option
TCB 3814 Yes/No ~ No ~ [Configuration] Configuration of the Thermostat
Control Board.
2-Compressor 3820 LAK 3821 Yes/No ~ No ~ [ Configuration ] Low Ambient Kit "all season
control"
Wat/Cond 3822 Yes/No ~ No ~
085/100 + 3823 Yes/No ~ No ~ [ Configuration ] Activation of the "Optimized
Defrost" Option. Only for Flexy 85_100
with split airflow.
3-Option 3830 AuxHeat 3831 List 0 0 6 [ Configuration ] Configuration of the Heating
Input: HWC; Electric Heater S/M/H or
Gas 2/4/2 pro. /4 pro. For 20kW ' 60kW choose
"gas 2"; for 120kW ' 180kW choose "gas 4";
"pro." means modulating gas
control interfaces ds50 menu tree

F.Air 3832 List 0 0 3 [ Configuration ] Configuration of the Fresh Air /


Economiser: NO, 100% fixed or 0-50% or 0-100%
Modulating.
P. Air 3833 List 0 0 2 [ Configuration ] Configuration of the differential
pressure sensor: 0Pa; 500Pa; 1000Pa

IOM - FLEXY - 0704 -E - Page 75


Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
4-Out. Custom. 3840 BM50.1 3841 List 0 0 6 [Configuration] Free
output to be customised on
the BM50
BE50.1 3842 List 0 0 6 [Configuration] Free output to be customised
(first output of the extension board BE50)
BE50.2 3843 List 0 0 6 [Configuration] Free output to be customised
(Second output of the extension board BE50)

Page 76 - IOM - FLEXY - 0704 -E


BE50.3 3844 List 0 0 6 [Configuration] Free output to be customised
(Third output of the extension board BE50)
BE50.4 3845 List 0 0 6 [Configuration] Free output to be customised
(Fourth output of the extension board BE50)
5-In. Custom. 3850 BM50.1 3851 List 0 0 8 [Configuration] Free input to be customised on
the BM50
BM50.2 3852 List 0 0 8 [Configuration] Free input to be customised on
the BM50
BE50.1 3853 List 0 0 8 [Configuration] Free input to be customised (input
on the extension board BE50)
BE50.2 3854 List 0 0 8 [Configuration] Free input to be customised (input
control interfaces ds50 menu tree

on the extension board BE50)


BE50.3 3855 List 0 0 8 [Configuration] Free input to be customised (input
on the extension board BE50)
BE50.4 3856 List 0 0 8 [Configuration] Free input to be customised (input
on the extension board BE50)
6-In.% Custom. 3860 BE50.1 3861 List 0 0 4 [Configuration] Free input to be customised on
the BM50
BE50.2 3862 List 0 0 4 [Configuration] Free input to be customised on
the BM50
BE50.3 3863 List 0 0 4 [Configuration] Free input to be customised (input
on the extension board BE50)
BE50.4 3864 List 0 0 4 [Configuration] Free input to be customised (input
on the extension board BE50)
Main Screen Code Description Code Description Code Description Code UNIT Min Factory Max Description
9-Com. 3900 1-Display 3910 Sp Mini. 3911 °c 8 17 21 [ Mode] Minimum temperature for the required
room temperature set point at the middle
of the dead zone.
Sp Maxi. 3912 °c 21 27 35 [ Mode] Maximum temperature for the required
room temperature set point at the middle
of the dead zone.
Offset 3913 °c -5 0 5 Offset of the value measured by the ambient
temperature sensor
Standard Sp 3914 Yes/No ~ No ~ Allows a reset of ALL set point to standard factory
settings (when available).No possible for
configurations. And clock as there is no factor
settings for these.

2-Link 3920 ID 3921 ~ 1 1 12 [ Configuration ] Identification address for the unit


from 1 to 12.
Number 3922 ~ 1 1 12 [ Configuration ] Number of units on the BUS.
Unit with address N°1 is always the master.
Type. 3923 List 0 0 6 Master / Slave relationship: refer to
"Control Communication Links" p 63
control interfaces ds50 menu tree

Type 3924 List 0 0 2 Configuration of the sharing of the Outdoor


humidity and temperature.
3-BMS 3930 ID 3931 ~ 1 1 200 [ Configuration ] Identification number
on the 485 Bus
Type 3932 List 0 2 Climatic, ModBus or LonWorks
Baud 3933 List 3 4 1200, 2400, 4800, 9600 or 19200
Watchdog 3934 ~ 0 0 1000 [ BMS ] Activation of the control by a computer or
an automat - mode BMS is activated if this value
is different from zero, This value is decreased
every second
BMS Unoc. 3935 On/Off ~ Off ~ [BMS] Cancel the override unoccupied mode
Speed 3936 On/Off ~ Off ~ Blower Speed Control in the dead zone:
[ON] the unit runs in Low Speed mode
[OFF] the unit runs in High Speed mode

IOM - FLEXY - 0704 -E - Page 77


BALTIC FLEXY

BCK BHK BGK BDK BGN FCK FHK FGK FDK FXK FGN FWN
BCK020NS BHK020NS BGK020SS BDK020SS BGN001S FCK085 FHK085 FGK085S FDK085S FXK025 FGN002S FWN002S
UNIT RANGES

BCK025NS BHK025NS BGK025SS BDK025SS BGN001H FCK100 FHK100 FGK100S FDK100S FXK030 FGN003S FWN003S
BCK030NS BHK030NS BGK030SS BDK030SS FCK120 FHK120 FGK120S FDK120S FXK035 FGN004S FWN004S
BCK035NS BHK035NS BGK035SS BDK035SS FCK140 FHK140 FGK140S FDK140S FXK040 FGN005S FXN005S
BCK040NS BHK040NS BGK040SS BDK040SS FCK160 FHK160 FGK160S FDK160S FXK055 FGN002H FWN002H

Page 78 - IOM - FLEXY - 0704 -E


BCK045NS BHK045NS BGK045SS BDK045SS FCK190 FHK190 FGK190S FDK190S FXK070 FGN003H FWN003H
BCK030ND BHK030ND BGK030SD BDK030SD FGK085H FDK085H FXK085 FGN004H FWN004H
BCK035ND BHK035ND BGK035SD BDK035SD FGK100H FDK100H FXK100 FGN005H FWN005H
BCK040ND BHK040ND BGK040SD BDK040SD FGK120H FDK120H FXK110
BCK045ND BHK045ND BGK045SD BDK045SD FGK140H FDK140H FXK140
BCK050ND BHK050ND BGK050SD BDK050SD FGK160H FDK160H FXK170
BCK060ND BHK060ND BGK060SD BDK060SD FGK190H FDK190H
BCK070ND BHK070ND BGK070SD BDK070SD
control climatic unit ranges

BGK020HS BDK020HS
BGK025HS BDK025HS
BGK030HS BDK030HS
BGK035HS BDK035HS
BGK040HS BDK040HS
BGK045HS BDK045HS
BGK030HD BDK030HD
BGK035HD BDK035HD
BGK040HD BDK040HD
BGK045HD BDK045HD
BGK050HD BDK050HD
BGK060HD BDK060HD
BGK070HD BDK070HD
ELECTRICAL DATA - CONTROL variables

MODBUS
Settings and Readings

@ (hexa) @ (deci) DS50


01H 1 R/W L [On / Off] Unit 3111
02H 2 R/W L [Reset] Discharges the safety measures of the unit 3112
03H 3 R/W L [Enable] Stopping and running of the Fan Blower.[Off] the blower is stopped, 3351
[On] the blower is running. (BMS)
04H 4 R/W L [Enable] Stopping and running of the fan in the "Control Dead Zone". 3352
[Off] the blower is stopped, [On] the blower is running. (BMS)
05H 5 R/W L [BMS] Activation of the Inoccupation mode [Off] occupation mode - 3933
[On] inoccupation mode
06H 6 R/W L [Room regulation] Choices of the priority of regulation in Heating -
[Off] Heat Pump then Hot water coil or Electric or Gas 3324
[On] Hot water coil or Electric or Gas then Heat Pump (BMS)
07H 7 R/W L [F-Air Reheat] Activate reheating of the fresh air in the dead zone 3331
to maintain supply temperature. (BMS)
08H 8 R/W L [F-Air Reheat] Choices of the priority of regulation in Heating -
[Off] Heat Pump then Hot water coil or Electric or Gas 3332
[On] Hot water coil or Electric or Gas then Heat Pump (BMS)
09H 9 R/W L [Enable] Run eco: [On] the Economiser is running, [Off] the Economiser if stopped. 3353
(BMS)
0AH 10 R/W L [Enable] Run CO2 Sensor: [On] Switch-on the CO2 control on a Zone, 3354
[Off] Stop the CO2 control on a zone. (BMS)
0BH 11 R/W L [Enable] [OFF] Force the unloading of compressors in cooling mode. 3355
(BMS)
0CH 12 R/W L [Enable] [OFF] Force the unloading of compressors in heating mode. 3356
(BMS)
0DH 13 R/W L [Enable] [OFF] Force the unloading of heating module (electric, gas or heat water coil) 3357
(BMS)
0EH 14 R/W L [Enable] [OFF] Force the unloading of humidity control. 3358
(BMS)
0FH 15 R/W L not used
10H 16 R/W L [Clock] [OFF] read hour & minute [ON] write hour & minute …

R = Read
W = Write
L = Logical

IOM - FLEXY - 0704 -E - Page 79


ELECTRICAL DATA - CONTROL variables

MODBUS
Settings and Readings

@ (hexa) @ (deci) DC50


11H 17 R/W L [Dry contact] Digital Output, Free 1, BM50-J17-NO12 2141
12H 18 R/W L [Dry contact] Digital Output, Free 2, BE50-J5-NO1 2142
13H 19 R/W L [Dry contact] Digital Output, Free 3, BE50-J6-NO2 2143
14H 20 R/W L [Dry contact] Digital Output, Free 4, BE50-J7-NO3 2144
15H 21 R/W L [Dry contact] Digital Output, Free 5, BE50-J8-NO4 2145
16H 22 R/W L not used
17H 23 R/W L not used
18H 24 R/W L not used
19H 25 R/W L not used
1AH 26 R/W L not used
1BH 27 R/W L not used
1CH 28 R/W L not used
1DH 29 R/W L not used
1EH 30 R/W L not used
1FH 31 R/W L not used
20H 32 R/W L not used
21H 33 R L [Alarm] General 1000
22H 34 R L [On/Off] Fan, Blower 2315
23H 35 R L [On/Off] Fan, Extraction 2321
24H 36 R L [On/Off] Compressor, 1 2516
25H 37 R L [On/Off] Compressor, Heat pump, 1 2517
26H 38 R L [On/Off] Compressor, 2 2526
27H 39 R L [On/Off] Compressor, Heat pump, 2 2527
28H 40 R L [On/Off] Compressor, 3 2536
29H 41 R L [On/Off] Compressor, Heat pump, 3 2537
2AH 42 R L [On/Off] Compressor, 4 2546
2BH 43 R L [On/Off] Compressor, Heat pump, 4 2547
2CH 44 R L [On/Off] Gas, Burner, 1 2615
2DH 45 R L [On/Off] Gas, Burner, 2 2616
2EH 46 R L [On/Off] Gas, Burner, High power, 1 2617
2FH 47 R L [On/Off] Electrical heaters, 1 2625
30H 48 R L [On/Off] Electrical heaters, 2 2626
31H 49 R L [Dry contact] Digital Input, Free 1, BM50-J8-ID13 2151
32H 50 R L [Dry contact] Digital Input, Free 2, BM50-J8-ID14 2152
33H 51 R L [Dry contact] Digital Input, Free 3, BE50-J4-ID1 2153
34H 52 R L [Dry contact] Digital Input, Free 4, BE50-J4-ID2 2154
35H 53 R L [Dry contact] Digital Input, Free 5, BE50-J4-ID3 2155
36H 54 R L [Dry contact] Digital Input, Free 6, BE50-J4-ID4 2156
37H 55 R L not used
38H 56 R L not used
39H 57 R L not used
3AH 58 R L not used
3BH 59 R L not used
3CH 60 R L not used
3DH 61 R L not used
3EH 62 R L not used
3FH 63 R L not used
40H 64 R L not used

Page 80 - IOM - FLEXY - 0704 -E


ELECTRICAL DATA - CONTROL variables

MODBUS
Settings and Readings

@ (hexa) @ (deci) DS50


01H 1 R/W 1=1s [ BMS ] Activation of the control by a computer or an automat -
mode BMS is activated if this value is different from zero,
This value is decreased every second 3932
02H 2 R/W 10 = 1.0°c [Occupation][Room SP] Required maximum room temperature in °C. 3322
Cooling set point (BMS)
03H 3 R/W 10 = 1.0°c [Occupation][Room SP] Required minimum room temperature 3323
in °C. Heating set point (BMS)
04H 4 R/W 1 = 1% [Room SP] Required room minimum fresh air rate 3312
in % Middle of the dead zone. (BMS)
05H 5 R/W 10 = 1.0°c [Inoccupation][Room SP] Required maximum room temperature 3322
in °C. Cooling set point (Uno)
06H 6 R/W 10 = 1.0°c [Inoccupation][Room SP] Required minimum room temperature 3323
in °C. Heating set point (Uno)
07H 7 R/W 1 = 1% [Humidity] Desired Maximum relative humidity in Room (in %). 3341
– Dehumidification set point. (BMS)
08H 8 R/W 1 = 1% [Humidity] Desired Minimum relative humidity in Room (in %). 3342
– Humidification set point. (BMS)
09H 9 R/W not used
0AH 10 R/W not used
0BH 11 R/W not used
0CH 12 R/W 1 = 1h [Clock] Hour 3121
0DH 13 R/W 1 = 1m [Clock] Minute 3122
0EH 14 R/W 1=1 [Clock] Day of the month 3123
0FH 15 R/W 1=1 [Clock] Month 3124
10H 16 R/W 1 = 2001 [Clock] Year 3125
11H 17 R/W 10 = 1.0°c [BMS] Room temperature coming from the BMS 2824
12H 18 R/W 10 = 1.0% [BMS] Room humidity coming from the BMS 2828
13H 19 R/W 10 = 1.0°c [BMS] Outdoor temperature coming from the BMS 2814
14H 20 R/W 10 = 1.0% [BMS] Outdoor humidity coming from the BMS 2818
15H 21 R/W not used
16H 22 R/W not used
17H 23 R/W not used
18H 24 R/W not used
19H 25 R/W not used
1AH 26 R/W not used
1BH 27 R/W not used
1CH 28 R/W not used
1DH 29 R/W not used
1EH 30 R/W not used
1FH 31 R/W not used

IOM - FLEXY - 0704 -E - Page 81


ELECTRICAL DATA - CONTROL variables

MODBUS
Settings and Readings

@ (hexa) @ (deci) DS50


20H 32 R/W not used
21H 33 R 1=1 [Alarm] Code Error 1000
22H 34 R 10 = 1.0°c [Temperature] Room 2112
23H 35 R 10 = 1.0°c [Temperature] Outdoor 2111
24H 36 R 10 = 1.0°c [Temperature] Supply 2113
25H 37 R 10 = 1.0°c [Temperature] Return 2114
26H 38 R 10 = 1.0% [Relative Humidity] Room 2122
27H 39 R 10 = 1.0 g/Kg [Absolute Humidity] Room 2124
28H 40 R 10 = 1.0% [Relative Humidity] Outdoor 2121
29H 41 R 10 = 1.0 g/Kg [Absolute Humidity] Outdoor 2123
2AH 42 R 1 = 1 pa [Flow] Differential pressure on the air, in pascal 2131
2BH 43 R 1 = 1 ppm [CO²] Level in ppm 2132
2CH 44 R 1 = 1% [% of opening] Register of fresh air 2413
2DH 45 R 1 = 1% [% of opening] Valve gas 2618
2EH 46 R 1 = 1% [% of opening] Electrical heaters (Triac) 2627
2FH 47 R 1 = 1% [% of opening] Hot water coil 2633
30H 48 R 1 = 1% [% of opening] Humidifier 2714
31H 49 R 10 = 1.0°c [Dry contact] Temperature, Free 1, BE50-J9-B1 2161
32H 50 R 10 = 1.0°c [Dry contact] Temperature, Free 2, BE50-J9-B2 2162
33H 51 R 10 = 1.0°c [Dry contact] Temperature, Free 3, BE50-J10-B3 2163
34H 52 R 10 = 1.0°c [Dry contact] Temperature, Free 4, BE50-J10-B4 2164
35H 53 R 10 = 1.0% [Dry contact] Humidity, Free 1, BE50-J9-B1 2165
36H 54 R 10 = 1.0% [Dry contact] Humidity, Free 2, BE50-J9-B2 2166
37H 55 R 10 = 1.0% [Dry contact] Humidity, Free 3, BE50-J10-B3 2167
38H 56 R 10 = 1.0% [Dry contact] Humidity, Free 4, BE50-J10-B4 2168
39H 57 R not used
3AH 58 R not used
3BH 59 R not used
3CH 60 R not used
3DH 61 R not used
3EH 62 R not used
3FH 63 R not used
40H 64 R not used

Page 82 - IOM - FLEXY - 0704 -E


LONWORKS MENU TREE - CONTROL variables

LONWORKS
Settings and Readings
DS50
R/W L [On / Off] Unit 3111
R/W L [Reset] Discharges the safety measures of the unit 3112
R/W L [BMS] Activation of the Inoccupation mode [Off] occupation mode - [On] inoccupation mode 3933
R/W L [Clock] [OFF] read hour & minute [ON] write hour & minute …
R L [Alarm] General 1000
R L [On/Off] Fan, Blower 2315
R L [On/Off] Compressor, 1 2516
R L [On/Off] Compressor, Heat pump, 1 2517
R L [On/Off] Compressor, 2 2526
R L [On/Off] Compressor, Heat pump, 2 2527
R L [On/Off] Compressor, 3 2536
R L [On/Off] Compressor, Heat pump, 3 2537
R L [On/Off] Compressor, 4 2546
R L [On/Off] Compressor, Heat pump, 4 2547
R L [On/Off] Gas, Burner, 1 2615
R L [On/Off] Gas, Burner, 2 2616
R L [On/Off] Gas, Burner, High power, 1 2617
R L [On/Off] Electrical heaters, 1 2625
R L [On/Off] Electrical heaters, 2 2626

DS50
R/W 1=1s [ BMS ] Activation of the control by a computer or an automat -
mode BMS is activated if this value is different from zero,
This value is decreased every second 3932
R/W 10 = 1.0°c [Occupation][Room SP] Required maximum room temperature in °C. 3322
Cooling set point (BMS)
R/W 10 = 1.0°c [Occupation][Room SP] Required minimum room temperature in °C. 3323
Heating set point (BMS)
R/W 1 = 1% [Room SP] Required room minimum fresh air rate in %. 3312
Middle of the dead zone (BMS)
R/W 10 = 1.0°c [Inoccupation][Room SP] Required maximum room temperature in °C. 3322
Cooling set point (Uno)
R/W 10 = 1.0°c [Inoccupation][Room SP] Required minimum room temperature in °C. 3323
Heating set point (Uno)
R/W 1 = 1% [Humidity] Desired Maximum relative humidity in Room (in %). – 3341
Dehumidification set point. (BMS)
R/W 1 = 1% [Humidity] Desired Minimum relative humidity in Room (in %). – 3342
Humidification set point. (BMS)
R/W 1 = 1h [Clock] Hour 3121
R/W 1 = 1m [Clock] Minute 3122
R/W 1=1 [Clock] Day of the month 3123
R/W 1=1 [Clock] Month 3124
R 1=1 [Alarm] Code Error 1000
R 10 = 1.0°c [Temperature] Room 2112
R 10 = 1.0°c [Temperature] Outdoor 2111
R 10 = 1.0°c [Temperature] Supply 2113
R 10 = 1.0% [Relative Humidity] Outdoor 2121
R 10 = 1.0 g/Kg [Absolute Humidity] Outdoor 2123
R 10 = 1.0% [Relative Humidity] Room 2122
R 10 = 1.0 g/Kg [Absolute Humidity] Room 2124
R 1 = 1% [% of opening] Register of fresh air 2413
R 1 = 1% [% of opening] Valve gas 2618
R 1 = 1% [% of opening] Electrical heaters (Triac) 2627
R 1 = 1% [% of opening] Hot water coil 2633

IOM - FLEXY - 0704 -E - Page 83


control climatictm50 error codes

CODE DESCRIPTION LIGNE1 DESCRIPTION LIGNE2


1 Flow Failure
4 Filters Dirty
5 Filters Missing
11 Electrical Heater Faulty
12 Outlet or Supply T. Over Temp.
13 Inlet or Room T. Temp. Too Low
14 Gas Burner, 1 Faulty
15 Gas Burner, 2 Faulty
22 Outlet or Supply T. Temp. To Below
23 Inlet or Room T. Temp. Too High
31 Humidifier Faulty
32 Room Humidity Humidity Too Low
33 Room Humidity Humidity Too High
40 Flow, Pump Failure
41 Pump, 1 Faulty
42 Pump, 2 Faulty
70 Real Time Clock Faulty
71 BE50, 1 Faulty
72 BE50, 2 Faulty
73 BE50, 3 Faulty
74 BE50, 4 Faulty
75 BE50, 5 Faulty
80 Remote S.Point Faulty
81 Inlet or Room T. Faulty Sensor
82 Room Humidity Faulty Sensor
83 Outside Temperature Faulty Sensor
84 Outside Humidity Faulty Sensor
85 Outlet or Supply T. Faulty Sensor
86 Inlet, Recovery Faulty Sensor
87 Outlet, Recovery Faulty Sensor
88 Return or Mixing T. Faulty Sensor
90 Air, Condenser Faulty
91 Blower, Fan Faulty
92 Air, Condenser Faulty, System 1
93 Air, Condenser Faulty, System 2
94 Air, Condenser Faulty, System 3
95 Air, Condenser Faulty, System 4
96 Water, Condenser Temp. To Below
97 Water, Condenser Temp. Too High
98 Water, Condenser Faulty, Flow
99 Fire / Smoke Faulty
111 Condenser Faulty Sensor, 1
112 Suction Faulty Sensor, 1
114 Circuit 1 Elec. power
115 Circuit 1 Cut High Pressure
117 Circuit 1 Cut Low Pressure

Page 84 - IOM - FLEXY - 0704 -E


control climatictm50 error codes

CODE DESCRIPTION LIGNE1 DESCRIPTION LIGNE2


118 Circuit 1 Risk of Frosting
121 Condenser Faulty Sensor, 2
122 Suction Faulty Sensor, 2
124 Circuit 2 Elec. power
125 Circuit 2 Cut High Pressure
127 Circuit 2 Cut Low Pressure
128 Circuit 2 Risk of Frosting
131 Condenser Faulty Sensor, 3
134 Circuit 3 Elec. power
135 Circuit 3 Cut High Pressure
137 Circuit 3 Cut Low Pressure
141 Condenser Faulty Sensor, 4
144 Circuit 4 Elec. power
145 Circuit 4 Cut High Pressure
147 Circuit 4 Cut Low Pressure
210 P.Lan EEV 1, Error
211 Low Superheat EEV 1, Error
212 High Suction T. EEV 1, Error
213 MOP EEV 1, Error
214 LOP EEV 1, Error
215 Valve Not Closed EEV 1, Error
216 Probe EEV 1, Error
217 Motor EEV 1, Error
218 EEPROM EEV 1, Error
219 Battery EEV 1, Error
220 P.Lan EEV 2, Error
221 Low Superheat EEV 2, Error
222 High Suction T. EEV 2, Error
223 MOP EEV 2, Error
224 LOP EEV 2, Error
225 Valve Not Closed EEV 2, Error
226 Probe EEV 2, Error
227 Motor EEV 2, Error
228 EEPROM EEV 2, Error
229 Battery EEV 2, Error

IOM - FLEXY - 0704 -E - Page 85


control interface CLIMALINK / CLIMALOOK

It is possible to connect up to 12 CLIMATIC50 with to have a local display of the installation. It can be connected
Climalook2 or 8 rooftops equipped with CLIMATIC2 and 12 to up to 12 CL50 controller via a RS485 interface.
with CLIMATIC 50 when Climalook 3 or Climalink is
installed. CLIMALOOK 3
CLIMALINK 2 Climalook 3 provides the same features as Climalook 2 as it
can be connected to 12 rooftops equipped with CLIMATIC 50
This product consist in a central unit and a communication controller but it can also be connected to 8 rooftops fitted with
interface. CLIMATIC2 controller and KP01 board (Flexy and Linea already
This unit is designed to be connected to a maximum of 12 on site).
rooftops fitted with CLIMATIC 50 controllers via a RS485
interface. A connection diagram is provided in the box. NOTE: In order to connect a unit fitted with CLIMATIC2 you
The central unit must be installed in a dry, secured location. must ensure that the program version is at least LF20.
Once the unit is connected and powered up, it is entirely Otherwise it must be upgraded to LF20 before connection to
automatic and does not require a screen a Climalook 3
keyboard or a mouse. After a power failure, the central unit
must be restarted using the ON/OFF button. Climalook uses the internet explorer interface for local
To avoid this Lennox recommend to connect the central unit operation. The local operating mode is completely automatic
to a pulsating current power outlet or "UPS". Lennox cannot and does not require any configuration. Like Climalink,
be held responsible in the event this recommendation is not Climalook can receive remote queries thanks to its internal
acted upon. modem and an analogue telephone line.
Climalook and Climalink do not work with ISDN telephone lines.
CLIMALOOK 2
This product is identical to the CLIMALINK 2 but it is equipped
with a 15inch TFT flat screen, a mouse and a numeric keypad

KP 01 board KP 14 interface

Led flashing during


dialogue with the PC

NOTE : To function correctly each RTU requires an address


Details of the to be set using a KP02 (setpoint 91).
connection To register in the climatic the power to the climatic must be
switched off twice after entering the value.

Whenever the power is switched on it is necessary to


wait 5 minutes after the welcome page is displayed to
allow the software to fully update.

CONNECTION TO CLIMATIC2 AND KP01


BOARD
The connections between the units and the Climalink/
Climalook must be done using a double shielded pair of wire
(not supplied by Lennox) This cable must have external metal
braiding, and its cross-section must be at least 0.5mm2 with a
maximum of 1mm2

Each cable will be connected to the COM B port on the KP01


Board, and particular attention must be taken to the order of
connections. The cable coming out of the KP14 with a BD9 The cable coming out of the KP14 with a
plug at the end will be connected to the SERIAL Port at the BD9 plug at the end will be connected to
back of the central unit. the SERIAL Port at the back of the central
unit.

Page 86 - IOM - FLEXY - 0704 -E


control interface CLIMALINK / CLIMALOOK

CONNECTION TO CLIMATICTM 50 USING


INTERFACE 435/232

RS 485 daughter-board
Plug for telephone link
RJ11. Cable supplied with
the unit.

It is possible to connect up to 12 rooftops fitted with CLIMATIC


50 when using a Climalook 3.
The connections between the units and the Climalink/
Climalook must be done using a double shielded pair of wire
(not supplied by Lennox) This cable must have external metal
braiding, and its cross-section must be at least 0.5mm2 with
After the starting procedure of the Climalook 3 central unit, the a maximum of 1mm2
LED next to the B PORT on the CLIMATIC KP01 board will
start to flash. The CPU connects to the boards one after the
other , and so it is normal for the LED to stop flashing The wires will be connected to each CLIMATIC50 485 ports
occasionally. You must ensure the connection order is correct :
When all the connections are established, press the on/off + on +,
button. The programs are launched automatically, and the LED - on -
located to the right of the Com B on the CLIMATIC KP01 board and gnd on gnd.
should flash.
Note the site telephone number in order to make the remote Note the site telephone number in order to make the remote
query. query

Plug for telephone link


The cable terminated by a RJ11. Cable supplied with
DB9 plug, coming out of the the unit.
485/232 interface will be
connected to the SERIAL
port on the Climalook
central unit

After the starting up


procedure is completed the
LED on the INTERFACE will
start flashing.

IOM - FLEXY - 0704 -E - Page 87


control interface CLIMALINK / CLIMALOOK

SETTINGS FOR THE CONNECTIONS


Depending on the version of Windows you are running,
access the « Make new connection» function.

Click
Enter the telephone number to which
your ClimaLook’s modem is con-
nected.

Click on next

Click

Click on next
Click

Page 88 - IOM - FLEXY - 0704 -E


control interface CLIMALINK / CLIMALOOK

Type “http:// Lennox” in the Address field

The first time you log in, Windows asks you to confirm
your login identifiers:
- for User enter
Administrateur
- for password enter
VISION
- leave the workgroup field empty.

After this formality, you gain access to:

Enter the site name Click on Finish

Type “Administrateur” THE WELCOME PAGE


First of all you must lower the virtual keyboard window,
before choosing the language.
NOTE : To operate the program it is necessary to minimise
the virtual keyboard.
Then click on the flag corresponding to the language you want
to use.

Click Type “VISION”

The modem dials the number, and then the two modems
hook up.
In the task bar next to the time display you should see the
symbol indicating connection with the remote computer. Enter your access code and confirm. The access code 999
serves as a temporary code until you have configured your
own security code.
If your code is valid you will access the next menu. Otherwise
you remain on the same page.

There are three access levels :


1st level : use of the User, Schedule, Macro and
History pages.
On some versions of Windows, a dialogue box may ask you
to enter the password again. In this case : 2nd level : ditto, plus the Service page.
- for User enter Administrateur 3rd level : ditto, plus the Access page.
- for password enter VISION
If the local application is not functioning, it is possible you
- leave the workgroup field empty. may remain on the same page, even if your access code is
valid. In this case, it is necessary to first restart the local
You can now start Internet Explorer. central unit before continuing.

IOM - FLEXY - 0704 -E - Page 89


control interface CLIMALINK / CLIMALOOK

THE MAIN PAGE Unit’s day and time

The colour outline around the roof-top unit and the operating
temperatures indicate the unit’s status:
Green : Operating mode,
White : Stop mode,
Orange : Night mode,
Red: Fault mode,

This page gives you the basic information about how your
installation functions. The roof-top unit’s number corresponds
to its EPROM number.

The bottom of the page displays the unit currently being


queried, and can also be used to change the unit by clicking.
This takes you to the user page for the new machine.
If the unit does not exist, is not powered up, or if communication
Discharge Ambient with it is impossible, its icon disappears from the screen. The
temperature temperature program attemps to communicate with absent units every ten
minutes.

Position the mouse on one of the units to obtain information It is possible modify several settings at
indicating this unit’s status. the same time.
If the unit does not exist, is not powered up, or if communication The settings will only be modified if the
with it is impossible, its icon disappears from the screen. The «submit» function is confirmed.
program attemps to communicate with absent units every ten
minutes. If your unit has - or had - a fault, it is outlined in red on the main
To access a unit’s operating details, just click on it once. page. You can use the fault module to trouble-shoot:
20 seconds automatic refresh on this screen.

If the fault is still present, it is displayed here :


THE USER PAGE
This is the page used most frequently. It enables you to display
and modify a number of settings on your unit.

Use the refresh function to update the values read.

Some settings are read-only, others can be modified.

Read-only setting :

The fault reset function is The clear default function is


used to clear the unit’s used to reset the software
Modifiable setting : errors if this is possible. If memory of defaults. It does not
the error persists, the fault erase the unit’s faults.
returns.

Page 90 - IOM - FLEXY - 0704 -E


control interface CLIMALINK / CLIMALOOK

For some settings, a small icon is Use the refresh function to update the values read
displayed at the end of the line
Click on it to get a history of this setting.

The empty fields correspond to occasions when the CLIMALOOK


/ CLIMALINK unit has stopped

- To access the Service page for another unit, simply click


on this unit.
- To return to the User page, click on the User menu.
- To access the Schedule page, click on the Schedule
menu.

+ Supply temperature / Room temperature / Outdoor air


temperature + Faults (last 10 days)

THE SCHEDULE PAGE


The menus :
This page is used to display and modify all the configuration
settings for each zone of a unit’s operating schedule.
Welcome page
Use the refresh function to update the values read.
Main page
Macro page

General History page

Access codes page

To refresh the values


Service page or experienced user
Schedule page which shows all the
set points for the different modes.

THE SERVICE PAGE


The Service page is for technical users who know exactly how In addition it is possible to copy all the displayed settings and
to adjust air-conditioning units. It is protected by a second then paste them in another unit you have chosen.
level password.
The settings will only be modified if the «submit» function is
The units are presented in groups, and it is possible to display confirmed.
and modify several settings, as in the User page.
The settings will only be modified if the «submit» function is
confirmed.

IOM - FLEXY - 0704 -E - Page 91


control interface CLIMALINK / CLIMALOOK

THE MACRO PAGE THE ACCESS PAGE


This page enables you to modify all the units on your site in
one action. This page enables users who have a third level access code
You can choose to perform one or more actions. to attribute access codes to other users.
Modify the value or values you want to submit. The acccess code 999 is your first access code. Remember
to delete it once you have created your own access codes.

Select “Entire site”


Click on “Submit”

The standard Macros are : To create a new user : Click on name


- Adjust the Comfort thermostat
- Set to Night mode
- Set fresh air to the minimum
- Set the time on the Climatic boards.

THE HISTORY PAGE


This page is provided in addition to the individual history you’ve
already seen in the User page. It tells you when local
communication starts and stops, and gives you the users’
access codes.
Use the virtual keyboard on the task bar

Use the keyboard to enter the name, password (maximum of


4 digits) and the access level.
1 = use of the User, Schedule, Macro and History pages.
2 = same level, plus the Service page.
3 = same level, plus the Access page.

This is a read-only page. The history is automatically cleared


to ensure refreshment doesn’t take too long.
This page will also show units faults.

Page 92 - IOM - FLEXY - 0704 -E


control interface CLIMALINK / CLIMALOOK

Reposition the keyboard in the task bar by clicking on the minus


sign in the top right-hand part of the keyboard.

Confirm by clicking on «Submit»

PROBLEM SOLVING
Impossible to enter your access code, you remain
on the welcome page.
How to check the ClimaLink is functioning correctly after
Local communication has been interrupted. You must restart
installation :
the local unit.
Connect up the unit and the KP14
After restarting, you must wait for 5 to 10 minutes until the unit
Connect the cables to the J18 inputs on the Climatic boards.
is ready to be queried once more.
After a few minutes, the central unit should start its dialogue.
The LED on the Climatic board to the right of the J18 input
should flash.
The values read do not seem to move.
The values are not in fact refreshed automatically, and for all If this does not happen, check the wiring.
the pages you must use the Refresh function to be sure you The only way to examine the problem in more detail is to obtain
are reading the latest values. a monitor and a mouse and contact the Lennox services.

The keyboard has disappeared from the task bar.


Click on Start / Programs / StartUp After installing a ClimaLook or ClimaLink central unit, it is vital
to perform the telephone communication tests.

Take a test telephone set and make sure you have a


connection.
Note the telephone number to which the central unit is
connected.
The local unit is not answering the phone.
The local unit is - or was - powered down, and you must press Connect the central unit and ask a person on the remote site
the On/off button. to test communication.
See recommendations at the beginning of the document.
The unit is not connected to a direct analogue phone line. Obviously the central unit must be the only device installed on
the phone line. It cannot share the line with a fax or another
modem.

IOM - FLEXY - 0704 -E - Page 93


ELECTRICAL DATA

The power cable should be connected to the main isolating as it is directly related to the type of cable you are using, the
switch and is fed from the underside of the unit into the distance separating the equipment from the source but also
electrical panel. various factors relating to the cable fitting.
Refer to the general arrangement drawings in the
documentation to locate the exact entry position. In the following pages you will find references to electrical
diagrams which will allow you to select the wiring for your
The power cable sizes must be calculated with reference to equipment.
the electrical characteristics of your machine. As the diagrams are valid for the entire range, they will refer to
We are unable to state the cross sectional area of the cable items not included in your scope of supply.

FC Type : Fh Type : Fx Type :


01

01

01
- Heat Pump Heat Pump (standard)
02

02

02
Modulating electric heater Modulating electric heater Modulating electric heater
03

03

03
Hot water coil - Hot water coil
04.1

04.1

04.1
- - -
05

05

05
Economiser Economiser Economiser
06

06

06
- - -
07

07

07
Exhaust Roofcurb Exhaust Roofcurb Exhaust Roofcurb
08

08

08

Firestart Firestart Firestart


09

09

09

Smoke Detector Smoke Detector Smoke Detector


10

10

10

Advanced Control Pack Advanced Control Pack Advanced Control Pack


11

11

11

DS50 DS50 DS50


12

12

12

DC50 DC50 DC50


13

13

13

Hygiene Probe Hygiene Probe Hygiene Probe


14

14

14

Air Sock Control Air Sock Control Air Sock Control


15

15

15

- - -
16

16

16

100% Fresh Air 100% Fresh Air -


17

17

17

LP-HP Pressure Gauge LP-HP Pressure Gauge LP-HP Pressure Gauge


18

18

18

- - -
19

19

19

- - -
20

20

20

Low Ambiant Kit Low Ambiant Kit -


21

21

21

- - -
22

22

22

- - 100% Fresh Air


23

23

23

Water Cooled Condenser Water Cooled Condenser -


24

24

24

TCB TCB TCB


25

25

25

Climalook/Climalink Climalook/Climalink Climalook/Climalink


26

26

26

Centrifugal Condensing Fan Centrifugal Condensing Fan -


27

27

27

- - -
28

28

28

- - -

Page 94 - IOM / ROOF-TOP FLEXY™ Series


ELECTRICAL DATA

FG Type : Fd Type :
01

01
- -
02

02
- -
03

03
- -
04.1

04.1
Gas Burner 33/60kW Gas Burner 33/60kW
04.2

04.2
Gas Burner 120kW Gas Burner 120kW
04.3

04.3
Gas Burner 180kW Gas Burner 180kW

Economiser Economiser
05

05
- -
06

06
07

07
Exhaust Roofcurb Exhaust Roofcurb
08

08
Firestart Firestart
09

Smoke detector 09 Smoke detector

Advanced Control Pack Advanced Control Pack


10

10

DS 50 DS 50
11

11

DC 50 DC 50
12

12
13

13

Hygiene Probe Hygiene Probe


14

14

Air Sock Control Air Sock Control

- -
15

15

100% Fresh Air 100% Fresh Air


16

16

LP-HP Pressure Gauge LP-HP Pressure Gauge


17

17

- -
18

18

- -
19

19

Low Ambiant Kit Low Ambiant Kit


20

20

- Dynamic Defrost
21

21

- -
22

22
23

23

Water Cooled Condenser Water Cooled Condenser


24

24

TCB TCB

Climalook/Climalink Climalook/Climalink
25

25

Centrifugal Condensing Fan Centrifugal Condensing Fan


26

26
27

27
28

28

IOM / ROOF-TOP FLEXY™ Series - Page 95


ELECTRICAL DATA

FGN Type : Fwn Type :


01

01
- -
02

02
- -
03

03
- -
04.1

04.1
Gas Burner 33/60kW Gas Burner 33/60kW
04.2

04.2
Gas Burner 120kW Gas Burner 120kW
04.3

04.3
Gas Burner 180kW Gas Burner 180kW

Economiser Economiser
05

05
- -
06

06
07

07
- Exhaust Roofcurb
08

08
Firestart Firestart
09

09

Smoke detector Smoke detector

- Advanced Control Pack


10

10

DS 50 DS 50
11

11

DC 50 DC 50
12

12
13

13

Hygiene Probe Hygiene Probe


14

14

Air Sock Control Air Sock Control

- -
15

15

- 100% Fresh Air


16

16

- LP-HP Pressure Gauge


17

17

- -
18

18

- -
19

19

- Low Ambiant Kit


20

20

- Dynamic Defrost
21

21

- -
22

22
23

23

- Water Cooled Condenser


24

24

TCB TCB

Climalook/Climalink Climalook/Climalink
25

25

- Centrifugal Condensing Fan


26

26

- -
27

27

- -
28

28

Page 96 - IOM / ROOF-TOP FLEXY™ Series


ELECTRICAL DATA

FXA / FXK = Heat pump rooftop -B19-B20 Blower fan motor -MS1-MS2 stoptherme
-B21-B22 Gas manifold extraction air pressure switch
Heat pump
01

-B23-B24 Extraction fan motor -ME1-ME2 stoptherme


-B25-B26 Electric battery -E1-E2 safety klixon
Electric heater TRIAC
02

-B27 Electric battery -E3 safety klixon


-B29-B30 Gas manifold air flow rate safety klixon
03

Hot water coil -B32-B33 Gas manifold flashback safety klixon


- -B41-B42 Compressor -MG1-MG2 high pressure safety switch
04.1

-B43-B44 Compressor -MG3-MG4 high pressure safety switch


Economiser -B45-B46 Gas manifold 1 / gas manifold 2 regulation klixon
05

-B51-B52 Compressor -MG1-MG2 low pressure safety switch


-
06

-B53-B54 Compressor-MG3-MG4 low pressure safety switch


-B61-B62 Compressor -MG1-MG2 high pressure control switch
-
07

-B63-B64 Compressor -MG3-MG4 high pressure control switch

Firestat -B71-B72 Condenser -MC1-MC2 fan motor stoptherme


08

-B73-B74 Condenser -MC3-MC4 fan motor stoptherme


Smoke detector -B81-B82 Scroll compressor -MG1-MG2 protection module
09

-B83-B84 Scroll compressor -MG3-MG4 protection module


Advanced control pack (FC : cooling- FH : heat pump)
10FH

-BE50 Extension Board


Digital console KP02
11

-BG10 Hygiene Probe


-BH10 Regulation Hygrometry Probe
Consoles KP17
12

Hygiene probe -BH11 External hygrometry probe


13

-BM50 Climatic 50
Air sock control
14

-BT10 Regulation temperature probe


Dry contact kit (KP12.2) -BT11 External temperature probe
15

-BT12 Blower temperature probe


RS232 KP14
16

-BT16-BT18 Heat exchanger water outlet probe


CL06
17

-BT17 Return Temperature Sensor


KP07
18

-BT91-BT92 Defrost temperature sensor compressor 1-2


- -BT93-BT94 Defrost temperature sensor compressor 3-4
19

- -BX50.1.2 Multiplexer Climatic 50


20

-DT 50 Connection Board


-
21

-E1-E2-E3 Heater -E1-E2-E3


22

All fresh air -E4 Vapor humidifier


-E9-E10 Antifreeze heater cords
Remote set point (KP05)
23

-E11 Smoke detector printed circuit


-E14 Burner control box
24

KP12.3 (TCB)
25

KP12.4 (Adaptvision) -EF49 Gas Burner Board


26

Climalink/Climalook -E51-E52 Compressor -MG1-MG2 housing resistance


-E53-E54 Compressor -MG3-MG4 housing resistance

-KE1-KE2 Heater -E1-E2 contactor


DIAGRAM REFERENCE LEGEND -KE3 Heater -E3 contactor

-KM1-KM2 Blower fan motor -MS1-MS2 contactor


-A1-A2 Air SSock Control -KM5-KM6 Extraction fan motor -ME1-ME2 contactor
-B1 External air thermostat
-B2 Smoke detection head -KM9-KM10 Condenser 1 / condenser 2 fan motor contactor
-B4-B5 Gas manifold ionisation probe -KM11-KM12 Compressor -MG1-MG2 contactor
-B6-B7 Gas manifold ignition electrode -KM13-KM14 Compressor -MG3-MG4 contactor
-B11 Water flow rate controller
-B13 Clogged air filter pressure switch / air flow rate -MC1,2 Condenser -MC1-MC2 fan motor
-B14 Hot water battery antifreeze thermostat -MC3,4 Condenser -MC3-MC4 fan motor
-B15 Hot water battery antifreeze thermostat -ME1-ME2 Extraction fan motor -ME1-ME2 contactor
-B16 Fire thermostat
-B17-B18 Gas manifold smoke minimum gas pressure switch -MG1-MG2 Compressor -MG1-MG2 contactor

IOM / ROOF-TOP FLEXY™ Series - Page 97


ELECTRICAL DATA

-MG3-MG4 Compressor -MG3-MG4 contactor -BCD1.2 Condenser Coil


-BEC Hot Water Coil
-MR1 Economiser damper motor -CA 1.2.3.4 Check Valve
-MR3 Fresh air damper motor
-MR4 Extraction damper motor -DT1.2.3.4 Thermostatic Expannsion Valve

-MS1-MS2 Blower fan motor -MS1-MS2 -FD 1.2.3.4 Filter Drier

-Q1-Q2 Blower fan motor -MS1-MS2 protection -B14-B15 Hot Water Battery Antifreeze Thermostat
-Q5-Q6 Extraction fan motor -ME1-ME2 protection -BT12 Blower Temperature Probe
-Q9 Condenser -MC1-MC2 fan motor protection -BT17 Return Regulation Temperature Sensor
-Q10 Condenser -MC3-MC4 fan motor protection -B41-B42 Compressor -MG1-MG2 high pressure safety switch
-Q11-Q12 Compressor -MG1-MG2 protection -B43-B44 Compressor -MG3-MG4 high pressure safety switch
-Q13-Q14 Compressor -MG3-MG4 protection -B51-B52 Compressor -MG1-MG2 low pressure safety switch
-B53-B54 Compressor -MG1-MG2 low pressure safety switch
-Q25 Housing resistance protection -B61-B62 Compressor -MG1-MG2 high pressure control switch
-B63-B64 Compressor -MG1-MG2 high pressure control switch
-QF1 Primary circuit protection -T1
-QF2 Primary circuit protection -T3 -EE1.2 Water Heat Exchanger
-QF4 Secondary circuit protection - T1 -MC1-MC2 Condenser MC1 / condenser MC2 fan motor
-QG Main switch -MC3-MC4 Condenser MC3 / condenser MC4 fan motor

-QE1-QE2 Heater -E1-E2 protection -MG1-MG2 Condenser MG1 - MG2


-QE3 Heater -E3 protection -MG3-MG4 Condenser MG3 - MG4

-T1 Control circuit transformer 400v / 24v -MS1 Blower Fan Motor -MS1
-T3 Burner power supply transformer 400 / 230v VAM1.2 Manual Check Valve
-TCB control thermostat VRM Adjustable Manual Valve

UF Cooling unit
UT Air treatment unit

-V1.2.3 Electric battery static contactor


-YV2 Hot water 3-way valve
-YV11-YV12 Compressor -MG1-MG2 cycle reversal valve BCD1.2 Condenser Coil
-YV13-YV14 Compressor -MG3-MG4 cycle reversal valve -BEC Hot Water Coil

-YV31-YV32 Burner gas solenoid valve -BEV 1.2 Evaporator Coil


-YV41-YV42 Gas manifold safety solenoid valve -CA 1.2.3.4 Check Valve
-YV51-YV52 Gas manifold main solenoid valve -DT 1.2.3.4 Thermostatic Expansion Valve
-FD 1.2.3.4 Filter Drier
-Z* Capacity resistance circuit -B14-B15 Hot water battery antifreeze thermostat
-BT12 Blower Temperature Probe
-BT17 Return Regulation Temperature Sensor
-B41-B42 Compressor -MG1-MG2 high pressure safety switch
-B43-B44 Compressor -MG3-MG4 high pressure safety switch
-B51-B52 Compressor -MG1-MG2 low pressure safety switch
-B53-B54 Compressor -MG1-MG2 low pressure safety switch
-B61-B62 Compressor -MG1-MG2 high pressure control switch
-B63-B64 Compressor -MG1-MG2 high pressure control switch
-EE1.2 Water Heat Exchanger

-MC1-MC2 Condenser MC1 / condenser MC2 fan motor


-MC3-MC4 Condenser MC3 / condenser MC4 fan motor

-MG1-MG2 Condenser MG1 - MG2


-MG3-MG4 Condenser MG3 - MG4

-MS1 Blower Fan Motor -MS1


VAM1.2 Manual Check Valve
VRM Adjustable Manual Valve
-YV2 Hot water 3-way valve
-YV11-YV12 Compressor -MG1-MG2 cycle reversal valve
-YV13-YV14 Compressor -MG3-MG4 cycle reversal valve

Page 98 - IOM / ROOF-TOP FLEXY™ Series


ELECTRICAL DATA

FCA / FCK = Cooling only unit FHA / FHK = Heat pump rooftop
FXA/FXK = Heat recovery unit

MAIN CURRENT DIAGRAM

PE

L3 L13
5 6
L2 L12
3 4
L1 L11
1 2
-QG

-QF1 -Q1 -Q1 -Q5


1
3

1
3
5

1
3
5

1
3
5
1A
2
4

2
4
6

2
4
6

2
4
6
-Z1
TRI: 400
V Hz+T 50
1
3
5

1
3
5
PA: ** kW -KM1 -KM1

1
3
5
11 12 -KM5
IN: ** A 14 14
2
4
6

2
4
6
ID: ** A

2
4
6
FOLIO
1

1
3
5

3
5
T1 04/7
24V.C
24V.D

24V.C
24V.D
400/24V -A1 -A1
***VA
2
4
6

2
4
6
-X3

20 21 22

-QF4
1
3

-MS1 -MS1 -MS2 -ME1


6A
-B19 -B19 -B20 -B23
< < < <
PE T PE T PE T PE T
2
4

14 14
73

01 02 73

-KM1 -KM1
74

74

-X1 02
-X1 01

FC-FH-FX -MS1 < 1x7.5kW FC-FH-FX -MS1-MS2 < 2x7.5kW 07 FC-FH -ME1 < 1x7.5kW
24V.C
24V.D

L13
L12
L11

-Q5 -Q5 -Q6 -QE1 -QE2 -QE3


1
3
5

1
3
5

1
3
5

1
3
5

1
3
5

1
3
5
2
4
6

2
4
6

2
4
6

2
4
6

2
4
6

2
4
6
1
3
5

1
3
5

1
3
5

-KE2 -KE3
1
3
5

1
3
5

1
3
5

-KE1
-KM5 -KM5 -KM6
2
4
6

2
4
6

2
4
6
2
4
6

2
4
6

2
4
6

FOLIO FOLIO
04/7 04/7
-E1 -E2 -E3

-X3 -X3
PE PE PE
20 21 22 20 21 22

-ME1 -ME2 -ME1 -ME2 1 2 1 2 1 2 1 2 1 2 1 2


-B23 -B24 -B23 -B24
T
< <
T T
<
T
< -V1 -V1 -V2 -V2 -V3 -V3
PE PE PE PE
3+ 4- 3+ 4- 3+ 4- 3+ 4- 3+ 4- 3+ 4-

FOLIO FOLIO FOLIO


3/11 3/11 3/11

02 TRIAC 18 kW
22 TRIAC 27kW

02 22 TRIAC 36 kW.............72kW

22 TRIAC ........................................................................................108kW

07 FC-FH -ME1-ME2 < 2x5.5kW 07 FC-FH -ME1-ME2 = 2x7.5kW-2x9kW FC-FH-FX-FW

IOM / ROOF-TOP FLEXY™ Series - Page 99


ELECTRICAL WIRING DIAGRAMS

FGA / FGK = Cooling only unit with gas firesd heating


FDA / FDK = Heat pump rooftopwith gas firesd heating

MAIN CURRENT DIAGRAM

PE

L3 L13
5 6
L2 L12
3 4
L1 L11
1 2
-QG

-QF1 -Q1 -Q1 -Q2 -Q1 -Q2


1
3

1
3
5

1
3
5

1
3
5

1
3
5

1
3
5
1A

-QF2
1
3
2
4

2
4
6

2
4
6

2
4
6

2
4
6

2
4
6
1A
-Z1
TRI: 400
V Hz+T 50
1
3
5

1
3
5

1
3
5

1
3
5

1
3
5
PA: ** kW -KM1 -KM1 -KM2 -KM1 -KM2
11 12
IN: ** A 14 14
2
4

2
4
6

2
4
6

2
4
6

2
4
6

2
4
6
ID: ** A 15 16
1

1
3
5

3
5

3
5

3
5

3
5
-T3
T1 PE -A1 PE -A1
24V.C
24V.D

24V.C
24V.D

24V.C
24V.D
400/24V 400/230V -A1 -A1 -A1

2
4
6

2
4
6
***VA
***VA
2
4
6

2
4
6

2
4
6
22nF
1M

-QF4
1
3

-MS1 -MS2 -MS1 -MS2 -MS1 -MS2


6A
PE -B19 -B20 -B19 -B20 -B19 -B20
< < < < < <
PE T PE T PE T PE T PE T PE T
2
4

14 14

09 10

01 02
230V.A
230V.B

73

73
-KM1 -KM1
74

74
-X1 02
-X1 01

FG-FD -MS1-MS2 < 2x7.5kW FG-FD -MS1-MS2 = 2x11kW FG-FD -MS1-MS2 = 2x9-2x11kW
24V.C
24V.D

L13
L12
L11

-Q5 -Q5 -Q5 -Q6


1
3
5

1
3
5

1
3
5

1
3
5
2
4
6

2
4
6

2
4
6

2
4
6
1
3
5

1
3
5

1
3
5

1
3
5

-KM5 -KM5 -KM5 -KM6


2
4
6

2
4
6

2
4
6

2
4
6

FOLIO FOLIO FOLIO


04/7 04/7 04/7

-X3 -X3 -X3

20 21 22 20 21 22 20 21 22

-ME1 -ME1 -ME2 -ME1 -ME2


-B23 -B23 -B24 -B23 -B24
< < < < <
PE T PE T PE T PE T PE T

07 FG-FD -ME1 < 1x7.5kW 07 FG-FD -ME1-ME2 < 2x5.5kW 07 FG-FD -ME1-ME2 = 2x7.5kW-2x9kW

Page 100 - IOM / ROOF-TOP FLEXY™ Series


ELECTRICAL WIRING DIAGRAMS

MAIN CURRENT DIAGRAM

L13
L12
L11

-Q11 -Q12 -Q13 -Q14 -Q25 -Q11 -Q12 -Q13 -Q14


1
3
5

1
3
5

1
3
5

1
3
5

1
3

1
3
5

1
3
5

1
3
5

1
3
5
2A
2
4
6

2
4
6

2
4
6

2
4
6

2
4

2
4
6

2
4
6

2
4
6

2
4
6
1
3
5

1
3
5

1
3
5

1
3
5

1
3
5

1
3
5

1
3
5

1
3
5
-KM11 -KM12 -KM13 -KM14 -KM11 -KM12 -KM13 -KM14
2
4
6

2
4
6

2
4
6

2
4
6

2
4
6

2
4
6

2
4
6

2
4
6
-E9

-B1
T<

-MG1 -MG2 -MG3 -MG4 -E10 -MG1 -MG2 -MG3 -MG4


-B81 -B82 -B83 -B84
PE PE PE PE PE PE PE PE

<

<

<

<
T

T
-E51 -E52 -E53 -E54 1 2 1 2 1 2 1 2

FOLIO FOLIO FOLIO FOLIO


4/5 4/5 4/13 4/13
26
FC-FH-FG-FD

MT125-160 FX SZ185

L13
L12
L11

-Q9 -Q10 -Q9 -Q9 -Q10 -Q9


1
3
5

1
3
5

1
3
5

1
3
5

1
3
5

1
3
5
2
4
6

2
4
6

2
4
6

2
4
6

2
4
6

2
4
6
1
3
5

1
3
5

1
3
5

1
3
5

1
3
5

1
3
5

-KM9 -KM10 -KM9 -KM9 -KM10 -KM9


2
4
6

2
4
6

2
4
6

2
4
6

2
4
6

2
4
6

-MC1 -MC2 -MC3 -MC4 -MC1 -MC2 -MC3 -MC1 -MC2 -MC1
-B71 -B72 -B73 -B74 -B71 -B72 -B73 -B71 -B72 -B71
< < < < < < < < < <
PE T PE T PE T PE T PE T PE T PE T PE T PE T PE T

FX-100

FC-FH-FG-FD-085-100 26 FX140-160-170

FC-FH-FG-FD-160-190 26 FC-FH-FG-FD-120-140 26

FC-FH-FG-FD-085-100 21 21
FC-FH-FG-FD-085-100 26
FC-FH-FG-FD-120-140-160-190 FC-FH-FG-FD-085-100 FX-025 a 085

IOM / ROOF-TOP FLEXY™ Series - Page 101


ELECTRICAL WIRING DIAGRAMS

MAIN CURRENT DIAGRAM

BE50
J16

J15

J8
NO9

NO8

NO4
NC8

NC4
BM50
C9

C8

C4
24V.D 02

-X1 -X1 -X1 -X1


132 132 132 132
-B63 -B64 11 -B61 -B62
< < < <
P P -KA9 P P
14 12
-X1 -X1
-X1 -X1 -X1 -X1
155 55
155 155 55 55
-B73
<
T
-B71
-X1 T
<
156
-B74
< -X1
T 130 131 56
-X1 -B72
157 <
T

20 20
FC/FH160./190 (HELICOIDE) -X1 FC/FH 085......190 (HELICOIDE)

57

-B73
<
T

20
-X1 FC/FH 085/100

58
A1

A1

A1

A1

A1
A2

A2

A2

A2

A2

24V.C 01

-KM10 -KM91 -KM101 -KA9 -KM9

20
FC/FH085......190 (HELICOIDE)

20
FC/FH120.........190 (HELICOIDE)

L13
L12
L11

-Q9 -Q9 -Q10


1
3
5

1
3
5

1
3
5
2
4
6

2
4
6

2
4
6
1
3
5

1
3
5

1
3
5

-KM91 C1 C1 -KM91 C1 C1 -KM101 C1 C1

C1 C1 C1
2
4
6

2
4
6

2
4
6
1
3
5

1
3
5

1
3
5

-KM9 -KM9 -KM10


2
4
6

2
4
6

2
4
6

-MC1 -MC2 -MC1 -MC2 -MC3 -MC3 -MC4


-B71 -B72 -B71 -B72 -B73 -B73 -B74
< < < < < < <
PE T PE T PE T PE T PE T PE T PE T

20 FC/FH120.........190 (HELICOIDE) 20 FC/FH085/100.........(HELICOIDE) 20 FC/FH120.........190 (HELICOIDE)

Page 102 - IOM / ROOF-TOP FLEXY™ Series


IOM / ROOF-TOP FLEXY™ Series - Page 103
NC13 ID14H
C13 J18 ID14
NO13 J8 IDC13
ID13
NC12
ID13H
C12 J17
NO12 IDC9
ID12
C9
J7 ID11
NO11
ID10
NO10 J16
ID9
NO9
GND
C9
B8
J6
GND
-BM 50

B7
NC8 IDC1
ON
OFF

C8 J15 ID8
3
1 2
B5 B6

ON
ON

OFF
OFF
OFF
OFF

NO8 ID7
Input B5-B6

ID6
2

Input
B4

ON

OFF
OFF
OFF

NTC

C7
Input B1-B2-B3-B4

J5 ID5
digital input

NO7 J14
1
6 5 4 3 2
B3

ON

OFF
OFF
OFF

ID4
1

C7
ID3
Input

0/5V
0/1V

NTC

0/20mA

ID2
C4
B2

ID1
NO6
6 5 4 3 2
B1

NO5 J13 - 3 Y4
1

NO4 + 2 Y3
C4 GND 1 Y2
SERIAL CARD

J4
Y1
C1
VGO
NO3

6
VG

5
NO2 J12

4
3
NO1

DC50
2
1
C1
GND

12
B6
J3

1
GND

2
J14
A

3
B5

1
TLAN

2
J15
+VDC

6
Programming Key

3
GND
B4

-DT50
J2 B3

DS50
B
GND
B2
Rx+/Tx+ J11

0
B1

C
Rx-/Tx-

11
FUSE

J10
+V Term
GO
GND
J9 J1
G
+5V ref
CLIMATIC 50 CONTROLLER
ELECTRICAL WIRING DIAGRAMS
24V.C 01 24V.C 01
23 23
05
24V.D 02 24V.D 02
-BT18 -BT16
-X5 -BT17 -BT12
T T 13
01
20

G+
GO
OUT1
OUT2
M
T T

01 01
OUT1 OUT2 -B13

FOLIO 1/13
-BT92 -BT91 -BG10

+IN

OUT
-GND
OUT1 M G+
-X1 -X1 -X1 -X3 -X3 -X3 -X3 -X3 -X3 T T 73 84 83
138 83 02
01 72 02
CLIMATIC 50 INPUT

01 72 02 01 72 02

FOLIO 6
A4 84
83 73
24V Y 24V 24V Y 24V 24V Y 24V

-X5 -X5 -X5


A4 02 83 138
-MR1 -MR3 -MR4 -MR4

0/10V - FOLIO 1/12


-MR1 -MR3

-X5 05 16 07

75
71

Page 104 - IOM / ROOF-TOP FLEXY™ Series


GND GND
G

Y1
B1

Y4
Y3
Y2
B6
B5
B4
B3
B2
GO

VG
GND
GND

VGO
+VDC
J1

J4
J3
J2
-BM 50
ELECTRICAL WIRING DIAGRAMS

24V.C 01

24V.D 02

-X5
02
20 23
-X5 -X5 -X5 09 -X5
02 02
02 -B11 02
02
5/14

20
FOLIO

-BT11 -BT10
44
-X4

13
13

FOLIO 6
FOLIO 6

-KM10 T T -KM9

FOLIO 1/13
14
14

A7 A6

FOLIO 7/19
FOLIO 7/17
FOLIO 7/18

13
13
13

-B52 -B51
FOLIO 1/13

P< -KM12 -KM1 P< -KM11


A7 A6

14
14
14

ntc
ntc
M
-X5 -X5 -X5
170 170 45 45 45

-X5 -X5 -X5 -X5 -X5


175 173 172 171 47 46 44 43 42 41 40

B8
B7
ID1

ID9
ID8
ID7
ID6
ID5
ID4
ID3
ID2

ID11
GND
GND

ID10

ID14
ID13
ID12
IDC1

IDC9

ID14H
IDC13
ID13H

J8
J7
J6
J5

-BM 50
-BM 50

J9

J11

J14
J13
J12
J10

C7
NO7
C7
C4
NO6
NO5
NO4
C4
C1
NO3
NO2
NO1
C1
GND
Rx+/Tx+
Rx-/Tx-
+V Term
GND
+5V ref
24V.D 02 24V.D 02
-X1 -X7 -X7
02 02
30 26 02
-X1 122
-B19
08 < 50
T

63
-B41 -KM1
CLIMATIC 50 OUTPUT

-X1 P
<
-X1 -X3 19

64
25 25 -B20 -MS2 -X1
32 < 51
-B16 T A3 A2 A5

14
-Q1 INSERTION -B81
T
< INCENDIE -X1 T
<
20

11
-X1 -X3
24 24 -X1 A3 A2 A5
52 SZ185

-X1 07 124
20

FOLIO 6
FOLIO 6
FOLIO 6
-B23
<
T
-X1 -X1 01 07
09 21
54 A1
-B24 07
<

22
T

5/15
FOLIO
-X1 A1
31

24
22

-X4

A1
A1
A1
A1
2x9kW -X1
2x11kW 01 -X7

A2
A2
A2
A2
24V.C 01 01 24V.C 24V.C
01 01
01
-KM2 -KM1 -YV11 -YV12 -KM11 -KM5
ELECTRICAL WIRING DIAGRAMS

-BM 50

J18
J17
J16
J15

NC13
C13
NO13
NC12
C12
NO12
C9
NO11
NO10
NO9
C9
NC8
C8
NO8

24V.D 02 24V.D 02

-X1 -X1 01 -X1 01 -X1 -X1 01


02 02 02 02 02

53
-B63 -B64 -B62 -B61 -B62
-KM1 < < < < <
P P P P P

54
-X1
60 -X1 -X1
-X1 -X1 -X1 -X1 -X1
-X2 -X2 155 55
-B42 155 155 155 55 55
303 304 < -B72 -B71
P < 21 FH085-100 <
T T
-X1 FX110-140-170
61 21 26 FH085-100 -X1
-X1 21 26 F085-100 56
-B82 156
< 26 F120-140 F085-100
T 21 F085-100
-X1 21 26 F085-100
62 -X1 21 F085-100 F085-100
155 F120-140-160-190
F120-140-160-190 -B72 21 F085-100
-B73 FX25-30-35-40-55-70-85-100
SZ185 26 F160-190 T
< F120-140-160-190
T
< FX110-140-170
FX100
26 F085-100-120-140-160-190 -X1
FOLIO FOLIO FOLIO FH085-100 -X1 01 -X1 01 -X1 57 26 F085-100-160-190
7/5 7/7 7/15 154 154 156
21 -B74 -B73
< 21 F085-100 < F085-100
T F120-140-160-190 T
-X1 26 F160-190 -X1
157 58
A1
A1
A1

-X1 -X1
01 01
A2
A2
A2

24V.C 01 24V.C 01

-YV12 -YV13 -YV14 -KM12 -KM10 -KM9

IOM / ROOF-TOP FLEXY™ Series - Page 105


24V.C 01

24V.C
24V.D
24V.D 02

01
02
-X5 -X5
02 02
01 01

-BT94 -BT93

T T

13
13
-B54 -B53
P< -KM14 P< -KM13

14
14
0/10V -E4

09
-X4 01 02
DAD SMOKE DETECTOR

-X5 -X5
183 181 182 180

Y1

T-
T+
GO

VG

GND
VGO
tLAN
4 3 2 1

Page 106 - IOM / ROOF-TOP FLEXY™ Series


J1

J3
J2
24V
E11

F1

4
3
2
N

ON

ID1
230V

ID4
ID3
ID2

IDC1
P
5x20
160mAT

J4
J9
Serial Adress
1
M
BBG

+Vdc
-5VRef
GND
B4
B3
+Vdc
-5VRef
GND
B2
B1
ELECTRICAL WIRING DIAGRAMS

3
-

BE50
Cde

4
+

J10

J5

J7
J6

J8
5
R

24

NC4
C4
NO4
NC3
C3
NO3
NC2
C2
NO2
NC1
C1
NO1
DIST.

6
7
-

GND
8
+

24V.D 02
DETECTION

-TCB
9
no

-X4 02
C

10

G
Y1
Y2
B
W1
W2
RESET
44

10
11
REPORT

no

-X1 -X1
22

160 150

ID1
ID1

ID2
ID3
ID4
ID2
ID3
ID4

1
2
3
4
1
2
3
4
-B44 -B43
C

12

24

< <
P P
197
196
44
22
24

02

BX 50.2 BX 50.1
-X1 -X1
161 151

G
G
-B84 -B83 -X5 -X5 -X5 -X5

GO
GO

GND
OUT
GND
OUT

5
6
7
8
5
6
7
8
< < 142 136 142 137
T T
-X1 -X1
4/9

162 152
3/14

SZ185 SZ185
FOLIO
FOLIO
+
-B2

3.3k
142 136 142 137 E +
+ 3 2 S
1/2 W

+ - + -

176 177 178 -BH11 -BH10


-

A1
A1
4 1
- -

A2
A2
5
24V.C 01
IA

-KM14 -KM13
ELECTRICAL WIRING DIAGRAMS

INPUT OUTPUT EXTENSION BOARD - ADC

Cable c.sect.(mm2) Cable c.sect.(mm2)


mini 0.5 mini 0.5
maxi 2.5 maxi 2.5

DI7 CUSTOM

DI6 CUSTOM

DI5 CUSTOM
DI8 CUSTOM
HUMIDIFIER 10V

F160-F190
F120-F140
FX110-140-170
CUSTOM DO2 CUSTOM CUSTOM

CUSTOM DO3
GND

Y1

GO

G
VGO
T+

VG
T-

tLAN CUSTOM DO4 CUSTOM

J1
J3

J2

CUSTOM DO5 * CUSTOM * CUSTOM

* if not lak option

F160-F190
F120-F140
1
4
3
2

ON FX110-140-170

ID1
IDC1

ID4

ID3

ID2
CUSTOM DI3
J10

CUSTOM DI4

J4

J9
Serial Adress
CUSTOM DI5 CUSTOM

CUSTOM DI6 CUSTOM


-5VRef

-5VRef
+Vdc

+Vdc
GND

GND
B4

B3

B2

B1
F160-F190
F120-F140
FX110-140-170
-BE 50
AI3
J5
J7

J6
J8

AI4 CUSTOM
NO4

NO3

NO2

NO1
NC4

NC3

NC2

NC1
C4

C3

C2

C1

B3-B4

CTN 4/20mA

Cable c.sect.(mm2) Cable c.sect.(mm2)


1twisted pair 1twisted pair
AWG AWG
50m 0.5 50m 0.25
100m 1 100m 0.5
-X5 -X5
142 137
AI2 CUSTOM

142 137

+ -
HYGROMETRY
REGULATION

PROBE
DO6 CUSTOM

DO5 CUSTOM

DO4 CUSTOM

DO3 CUSTOM

AI1 CUSTOM
AI

Cable c.sect.(mm2)
1twisted pair
AWG
50m 0.25
100m 0.5
Cable c.sect.(mm2)
mini 0.5
maxi 2.5

IOM / ROOF-TOP FLEXY™ Series - Page 107


ELECTRICAL WIRING DIAGRAMS

INPUT OUTPUT EXTENSION BOARD - TCB

Cable c.sect.(mm2)
mini 0.5
maxi 2.5

DI7 CUSTOM

DI6 CUSTOM

DI5 CUSTOM
DI8 CUSTOM
F160-F190
F120-F140
FX110-140-170
CUSTOM DO2 CUSTOM CUSTOM

CUSTOM DO3
GND

Y1

GO

G
VGO
T+

VG
T-

tLAN CUSTOM DO4 CUSTOM

J1
J3

J2

CUSTOM DO5 * CUSTOM * CUSTOM

* if not lak option

F160-F190
F120-F140
1
4
3
2

ON FX110-140-170

ID1
IDC1

ID4

ID3

ID2
CUSTOM DI3
J10

CUSTOM DI4

J4

J9
Serial Adress
CUSTOM DI5 CUSTOM

CUSTOM DI6 CUSTOM


-5VRef

-5VRef
+Vdc

+Vdc
GND

GND
B4

B3

B2

B1
F160-F190
F120-F140
FX110-140-170
-BE 50
AI3
J5
J7

J6
J8

AI4 CUSTOM
NO4

NO3

NO2

NO1
NC4

NC3

NC2

NC1
C4

C3

C2

C1

B3-B4

CTN 4/20mA

GND

GND
OUT

OUT
GO

GO
G

G
5

8
-BX 50.2 -BX 50.1 Cable c.sect.(mm2) Cable c.sect.(mm2)
1twisted pair 1twisted pair
ID1

ID1
AWG AWG
ID2

ID3

ID4

ID2

ID3

ID4
1

4
50m 0.5 50m 0.25
100m 1 100m 0.5
AI2 CUSTOM

RESET
W1

W2
Y1

Y2
G

B
DO6 CUSTOM

DO5 CUSTOM

DO4 CUSTOM

DO3 CUSTOM

AI1 CUSTOM

Cable c.sect.(mm2)
mini 0.5
maxi 2.5
Cable c.sect.(mm2)
mini 0.5 -TCB
maxi 2.5

Page 108 - IOM / ROOF-TOP FLEXY™ Series


ELECTRICAL WIRING DIAGRAMS

GAS BURNER 33 / 60 / 120 Kw

04.1

GAZ 33/60kW
L12
L11
-QF2
1
3

1A
VIN 1 -B6 -B4
-E14
230V
PE
X2 X5
2
4

-B21
15 16 M P 12 11 10 9 8 7 6 5 4 3 2 1
-T3 400V 1
$

NO

160VA
0 230
230V

22nF
1M

09 10
PE

EF49.1
E1 E2 E3 F1 F2 F3 C1 C2

N L
Ld1 Ld2 Ld3
F1
0.5AT

D1 D2 D3 D4 G1 G2

A1 A2 A3 A4 A5 A6 A7
D1 D2 D3 D4 G1 G2

<
-X7 -X7 T
01 02 -B45
24V.C

24V.D

P<
26 30 71 40 173
-B17
<
T
J12.NO1

J12.NO2

J5.ID1
J4.Y2

J7.ID12

-B32

-BM50

04.2

L12 GAZ 120kW


L11
-QF2
1
3

1A
VIN 1 -B6 -B4 VIN 2 -B7 -B5
-E14 -E14
230V 230V
PE PE
C

X2 X5 X2 X5
2
4

-B21 -B22
15 16 M P 12 11 10 9 8 7 6 5 4 3 2 1 M P 12 11 10 9 8 7 6 5 4 3 2 1
-T3 400V 1 1
$

$
NO

NO

250VA
0 230
230V

22nF
1M

230V+TERRE
09 10
PE

EF49.1 09 10 PE
EF49.2
E1 E2 E3 F1 F2 F3 C1 C2 E1 E2 E3 F1 F2 F3 C1 C2

N L N L
Ld1 Ld2 Ld3 Ld1 Ld2 Ld3
F1
0.5AT

D1 D2 D3 D4 G1 G2 D1 D2 D3 D4 G1 G2

A1 A2 A3 A4 A5 A6 A7 A1 A2 A3 A4 A5 A6 A7
D1 D2 D3 D4 G1 G2 D1 D2 D3 D4 G1 G2
01 26 71 02 40

01 26 30 71 02 40 173 < <


T 01 30 71 02 173 T
-B45 -B46

A1 A2 A3 A4 A5 A6 A7
P< P<
-B17 -B18
-X7 -X7 < <
01 02 T T
24V.C

24V.D
J12.NO1

-B32 -B33
J12.NO2

J5.ID1
J4.Y2

J7.ID12

-BM50

IOM / ROOF-TOP FLEXY™ Series - Page 109


ELECTRICAL WIRING DIAGRAMS

GAS BURNER 180 kW

L12 04.1
L11
-QF2
1
3

1A
VIN 1 -B6 -B4 -B7 -B5
-E14 -E14
230V
PE
X2 X5 X2 X5
2
4

C
-B21 -B22
15 16 M P 12 11 10 9 8 7 6 5 4 3 2 1 P 12 11 10 9 8 7 6 5 4 3 2 1
-T3 400V 1
$

NO

NO
250VA
0 230
230V

22nF
1M

09 10
230V+TERRE PE
PE

EF49.1 PE 09 10 EF49.2
E1 E2 E3 F1 F2 F3 C1 C2 E1 E2 E3 F1 F2 F3 C1 C2

N L N L
Ld1 Ld2 Ld3 Ld1 Ld2 Ld3
F1 F1
0.5AT 0.5AT

D1 D2 D3 D4 G1 G2 D1 D2 D3 D4 G1 G2

A1 A2 A3 A4 A5 A6 A7 A1 A2 A3 A4 A5 A6 A7
D1 D2 D3 D4 G1 G2 D1 D2 D3 D4 G1 G2

01526 71 02 40

01 530 526 02 01526 71 02 40

H1 H2
P< P<
-B17 -B18
H1 H2 < <
T T
-B32 -B33
<
A1 T A2 A3 A4 A5 A6 A7
-B45
26 30 71 40 173
-X7 -X7
01 02
24V.C

24V.D
J12.NO1

J12.NO2

J5.ID1
J4.Y2

J7.ID12

-BM50

-B6.1 -B4.1 -B7.1 -B5.1


VIN 2 -E14 -E14
230V
PE
X2 X5 X2 X5
C

-B21.1 -B22.1
M P 12 11 10 9 8 7 6 5 4 3 2 1 P 12 11 10 9 8 7 6 5 4 3 2 1
1
$

NO

NO

230V+TERRE 230V+TERRE PE

PE 09 10 EF49.3 PE 09 10 EF49.4
E1 E2 E3 F1 F2 F3 C1 C2 E1 E2 E3 F1 F2 F3 C1 C2

N L N L
Ld1 Ld2 Ld3 Ld1 Ld2 Ld3
F1 F1
0.5AT 0.5AT

D1 D2 D3 D4 G1 G2 D1 D2 D3 D4 G1 G2

A1 A2 A3 A4 A5 A6 A7 A1 A2 A3 A4 A5 A6 A7
D1 D2 D3 D4 G1 G2 D1 D2 D3 D4 G1 G2

01 530 71 02 173

530

01 530 71 02 173
J1 J2

P< P<
J1 J2
-B17.1 -B18.1
< <
A2 T T

T
<
26 30 71 40 173 -B32.1 -B33.1
-B46
J12.NO1

J12.NO2

J5.ID1
J4.Y2

J7.ID12

-BM50

Page 110 - IOM / ROOF-TOP FLEXY™ Series


ELECTRICAL WIRING DIAGRAMS

FULLY MODULATING ELECTRIC HEATER

03 108kW-FX070-085-100-110-140-170-100% AIR NEUF


02
L13
L12
L11

-QE1 -QE2 -QE3

1
3
5

1
3
5

1
3
5
2
4
6

2
4
6

2
4
6
1
3
5

1
3
5

1
3
5
-KE1 -KE2 -KE3

2
4
6

2
4
6

2
4
6
-E1 -E2 -E3

PE PE PE

1 2 1 2 1 2 1 2 1 2 1 2
-V1 -V1 -V2 -V2 -V3 -V3
3+ 4- 3+ 4- 3+ 4- 3+ 4- 3+ 4- 3+ 4-

-X7

71

-X7
01

01
A1

A1

A1

A1
01

26
A2

A2

A2

A2
-X7
26
-B25

30
<
A3

A3

A3

A3
T
-X7
27
-B26
71

71
A4

A4

A4

A4

<
T
-X7
28

67

53
02

02
A5

A5

A5

A5

13 -B27
-KE2 -KE1 <
-KE1 T

68

54
14

3 1 3 1
-X7
2 2 34 33 29
40

40
85
A6

A6

A6

A6

3 2 1

A1

A1

A1
-B14

-B15
T<

T<

0...10V 24V 24V


DC AC

A2

A2

A2
F160_190+FX110aFX170 -YV2
A7

A7

A7

A7

-KE3 -KE2 -KE1

02 02
L13 L13
L12 L12
L11 L11

-QE1 -QE1 -QE2


1
3
5

1
3
5

1
3
5
2
4
6

2
4
6

2
4
6
1
3
5

1
3
5

1
3
5

-KE1 -KE1 -KE2


2
4
6

2
4
6

2
4
6

-E1 -E1 -E2

PE PE PE

1 2 1 2 1 2 1 2 1 2 1 2
-V1 -V1 -V1 -V1 -V2 -V2
3+ 4- 3+ 4- 3+ 4- 3+ 4- 3+ 4- 3+ 4-

-X7 -X7
71 01 -X7

71

-X7
01

01
A1

A1

A1

A1

01
26

26
A2

A2

A2

A2

-X7 -X7
26 26
-B25 -B25
< <
T T
30
A3

A3

A3

A3

-X7 -X7
27 27
53

-B26
-KE1
71

71

<
A4

A4

A4

A4

T
54

-X7
38 28
02

02
A5

A5

A5

A5
A1

A1

A1
13

13

-KE1 -KE1
A2

A2

A2
14

14
40

40
A6

A6

A6

A6

-KE1 -KE2 -KE1 54kW-FW


36kW-72kW-FC-FH-FW
9kW-18kW-FX025-030 36kW-FX035-040-055-070-085-100-110-140-170
18kW-FX035-040-055 72kW-FX070-085-100-110-140-170
A7

A7

A7

A7

27kW-FX025-030-100% AIR NEUF 54kW-FX035-040-055-100% AIR NEUF

IOM / ROOF-TOP FLEXY™ Series - Page 111


ELECTRICAL WIRING DIAGRAMS

GENERAL CUSTOMER CONNECTION DIAGRAM

Cable c.sect.(mm2)
Cable c.sect(mm2) Cable c.sect (mm2)
Cable c.sect.(mm2) mini 0.5
1 twisted pair 1 twisted pair
mini 0.5 AWG AWG maxi 2.5

50m 0.5 50m 0.25


2.5
maxi 100m 1 100m 0.5

DI1 ON/OFF

DI3 ON/OFF
DI4 ON/OFF
CUSTOM
FIRESTAT
CO2 SENSOR

24V.D

24V.D
EXHAUST ROOFCURB

ON
TEMPERATURE
REGULATION
T

PROBE
-MR4.2

24V Y 24V 24V Y 24V

M
ntc

-X3 -X3 ntc -X5 -X2 -X3 -X5


01 72 02 01 72 02 83 02 138 303 304 24 25 02 46 47 02 174 175
ID14H

IDC13

ID13H

+VDC
IDC9

IDC1
GND

GND
ID14

ID13

ID12

ID11

ID10

ID9

ID8

GO
B8

B7

B4

B3

B2

B1

G
J1
J8

J7

J6

J5

J2
FUSE
BM50 GND
TLAN

J10
J11
J18

J17

J16

J9
NO11

NO10

GND

GND
NO13

NO12
C13

C12
NC13

NC12

NO9
C9

C9

Rx+/Tx+

+V Term
Rx-/Tx-

+5V ref
PE PE

1
3
5
-KM5

2
4
6
PE -QG 1
3
5
2
4
6
-X1 21 22

20

-ME1 -ME2
-B23 -B24
PE < <
T T
L1

L2

L3

PE PE
TRI 400V + GROUND
DO2 CUSTOM
DO1 ALARM

EXHAUST ROOFCURB

Cable c.sect.(mm2)
mini 0.5

maxi 2.5

Page 112 - IOM / ROOF-TOP FLEXY™ Series


PRINCIPLE SKETCHES

FC 085

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

FC 100

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

IOM / ROOF-TOP FLEXY™ Series - Page 113


PRINCIPLE SKETCHES

FC 120

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

FC 140

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

Page 114 - IOM / ROOF-TOP FLEXY™ Series


PRINCIPLE SKETCHES

FC 160

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

FC 190

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

IOM / ROOF-TOP FLEXY™ Series - Page 115


PRINCIPLE SKETCHES

FH 085

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

FH 100

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

Page 116 - IOM / ROOF-TOP FLEXY™ Series


PRINCIPLE SKETCHES

FH 120

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

FH 140

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

IOM / ROOF-TOP FLEXY™ Series - Page 117


PRINCIPLE SKETCHES

FH 160

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

FH 190

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

Page 118 - IOM / ROOF-TOP FLEXY™ Series


PRINCIPLE SKETCHES

FX 025 - FX 030

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

FX 035 - FX 085

PIPE DIAMETERS

Discharge Line

Suction Line

Liquid Line

PIPE DIAMETERS

Discharge Line

Suction Line

Liquid Line

INSOLATED PIPING
NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

IOM / ROOF-TOP FLEXY™ Series - Page 119


PRINCIPLE SKETCHES

FX 110 - FX 140 - FX 170

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

FX 100

PIPE DIAMETERS

Discharge Line

Suction Line
Liquid Line

INSOLATED PIPING

NON-INSOLATED PIPING

STEK OPTION

R407C OPTION

Page 120 - IOM / ROOF-TOP FLEXY™ Series


maintenance diagnostic

REFRIGERATION

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

Measure the superheat and sub-cooling:


Good if 5°C<SC<10°C and 5°C<SH<10°C
Refrigerant charge too low Bad if SC>10°C and SH too Low
Check superheat adjustment and charge unit (a
leak check must be carried out)

In Heat Pump Mode the temperature difference If too high check the coils are clean or check
between T outdoor and Tevap. (Dew) is too coil internal pressure drop between the liquid
high line and the suction line
5°C < Delta T < 10°C excellent Good if < 3bar
10°C < Delta T < 15°C acceptable Too high if > 3bar (coil blocked)
LP PROBLEMS 15°C < Delta T < 25°C too high
and
LP CUT OUTS Stop the fan and create icing of the coil.
Refrigeration circuit blocked in distribution Check all circuits freeze evenly across the
whole surface of the coil
If some parts of the coil do not freeze this could
indicate a problem with the distribution

Liquid line drier blocked. High temperature Change filter drier


difference between inlet and outlet of the drier

Attempt to free the valve adjusting element by


Contaminant in the expansion valve freezing the valve and then heating the
thermostatic element. Replace the valve if
necessary

Expansion valve not adjusted properly Adjust the expansion valve

Heat the main body of the valve. If the LP


Ice plug in the expansion valve. increases and then decreases gradually, empty
the circuit and replace the drier.

Incorrect insulation of the thermostatic bulb of Superheat too low: adjust superheat
the expansion valve Move the thermostatic element along the pipe
Insulate the Thermostatic element of the valve

Check the cut out pressure of the Low Pressure


Low Pressure Switch cut out point too high switch: It must be 0.7+/- 0.2bar and must closes
at 2.24 +/- 0.2 bar

LP cut out due to not enough defrost on heat Adjust the CLIMATIC settings to extend the
pumps defrost cycles or shorten the time between
defrosts

Heat pump mode :


Check the filter before the indoor coil
Incorrect Airflow rates measure and estimate the airflow rate
HP PROBLEMS increase the speed of the fan
AND HP CUT Cooling mode :
OUTS Check the condenser fan (Amps)

Summer operation
Moisture or contaminants in the system Several hours after the unit has stopped, check
the correspondance between the measured
pressure and the outdoor temperature

IOM / ROOF-TOP FLEXY™ Series - Page 121


maintenance diagnostic

REFRIGERATION

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

If the circuit pressure is higher (<1bar) than the


saturated pressure corresponding to the
measured outdoor temperature, there is
Moisture or contaminants in the system possibility that some contaminants are present
HP PROBLEMS in the system.
AND HP CUT Reclaim the refrigerant, and vacuum the circuit
OUTS (Ensure very low and slow vacuum for R407c)
Recharge the unit

Condenser coil is obstructed Check the condenser coil and clean is


necessary

Recycled Hot Air Check clearance around the condenser

Incorrect adjustment of the expansion valve


Strong variations
of pressure ( 2 to 3 Low refrigerant charge Refer to LP problems and LP cut out section
bar) Thermostatic
Expansion Valve Filter drier obstructed with gas bubbles at the
"hunting" expansion valve inlet
Moisture in the system

Very high superheat, very hot compressor Open the superheat adjustment on the expan-
sion valve.
Very high
Check the pressure drop on the filter drier in
discharge
the suction line
temperature,
High amps Four Way reversing valve possibly blocked, Check operation of the valve by going through
measured at abnormal noise from the valve, low LP and cycle inversions. Change if necessary.
compressor increasing HP Refer to LP problems

INDOOR FAN BLOWER

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

Reduce the rotation speed of the fan


High amps on
Pressure drop in the ducting installation too low. Measure and estimate the airflow and pressure
action Fan motor
and compare with the specification from
customer.

High amps on Pressure drop in the ducting installation too Reduce the rotation speed of the fan
reaction Fan high. Measure and estimate the airflow and pressure
motor and compare with the specification from
customer.
Fan jumping from one operating point to
Unstable running the other. Change rotation speed of the fan.
and high vibration

Page 122 - IOM / ROOF-TOP FLEXY™ Series


maintenance diagnostic

OUTDOOR AXIAL FAN

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

Check the voltage drop when all components


High Amps due to a low voltage from the main are running.
supply Change the circuit breaker for one with a higher
Heat Pump mode rating.
: Circuit breaker
open High amps due to freezing of the coil Check the adjustable amps on the motor
starter.
Adjust the defrost cycle set points.

Flexy : Water ingress in the motor connection Change the component


box.

ELECTRIC HEATER

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

Measure and estimate the airflow and pressure


Low airflow rate and compare with the specification from
High Temperature customer.
trip out on
electric heater Check that the Klixon, is positioned in the
Incorrect position of the Klixon airflow, relocate Klixon if necessary
Check that there is no heat transfer from the
Klixon support.

ELECTRIC HEATER

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

Cooling mode: Estimate the airflow rate and check the speed is
Water carried away from the coil because of lower than 2.8 m/s
excessive airflow and speed on the coil.
Water found in
the ventilation Low air pressure in the compartment due to a Check filter
section high airflow rate or a high pressure drop before Reduce airflow rate
the fan

Check seals around the ventilation section. Check the door seal
Water ingress in Check for the presence of silicone seals in the
the filter corners of the door and at the bottom of the
compartment refrigeration section bulkhead.

Water ingress through a leaking fresh air hood Check the seals and flanges in the fresh air
or when running 100% fresh air hood
Reduce the airflow rate if necessary

IOM / ROOF-TOP FLEXY™ Series - Page 123


MAINTENANCE PLAN

Rooftops are generally placed on the roof but can also be installed in technical rooms. These units are very robust but a
minimum regular maintenance is required. Some moving parts in the units can suffer from wear and tear and must be checked
regularly (belts). Other parts can get clogged by dirt carried in the air (filters) and must be cleaned or replaced.

These units are designed to produce cooled or heated air through the use of a refrigeration vapour compression system, it is
therefore imperative to monitor the refrigeration circuit operating pressures and check the pipe-work for leaks.

The table below, details a possible maintenance plan, including the operations to be carried out and the periodicity at which
they must be accomplished. It is recommended to follow such a plan to keep a rooftop unit in good working order. Regular
maintenance of your rooftop will extend its operating life and reduce operating faults

Symbols and Legend :

0 Operation which can be carried out by on-site maintenance technicians.

∆ Operation which must be carried out by qualified personnel, trained to operate on this type of equipment.

NOTE :

- Times are given for information purpose only and may vary depending on the unit size and type of installation.

- Coil cleaning must be carried out by qualified personnel using appropriate methods that won't damage the fins or the
tubes.

- It is recommended to keep a minimum stock of common replacement parts in order to be able to carry out regular
maintenance operations (i.e. filters). You can contact your local Lennox representative which can assist you in
establishing a parts list for each type of equipment.

- The access ports to the refrigeration circuits MUST be leak checked every time gauges are connected to the service
ports.

Page 124 - IOM / ROOF-TOP FLEXY™ Series


TASK OPERATING MODE 6 YEARLY ESTIMATED
MONTHLY QUARTERLY MONTHLY B4 TIME
WINTER (mn)

Replace filters with new ones if disposable. Vacuum clean or blow


Clean or replace filters: Disposable, or metal the dirt. Wash and dry carefully. +Replace media if necessary
frame. Blocked filter will reduced the performance of the unit. 0 20
THE UNIT MUST NOT OPERATE WITHOUT FILTERS

Visual check of the oil level Visually check the oil level through the sight glass on the side of 0 2
the compressor casing
Position check of the compressor crankcase Check the heating resistance is fitted properly and tight around the 0 2
heater. compressor body.
Belt tension check. Check belt tension (Info in IOM) Replace belt if necessary. 0 10
MAINTENANCE PLAN

Isolate unit from the main power supply; Push the fan wheel
Centrifugal fan bearings check manually and check for abnormal noises. Bearings are lubricated 0 10
for life but may need replacement after 10000 hours
Check absorbed Amps Check absorbed Amps on all three phases; compare with the ∆ 15
nominal value given in the electrical wiring diagram.
Check Smoke detector Start the unit. Trigger the smoke detector by moving a magnet ∆ 5
around the detector head. Reset unit and control.
Check Climatic control, set-points and varia- Refer to the commissioning sheet; Check all set points are set ∆ 15
bles according to this document.
Check clock settings Check the time and date of the control 0 5
Check systematically all connections and fixings on the
Check the position and tightness of refrigeration circuit. Check for oil traces, eventually a leak test ∆ 30
refrigeration components should be conducted. Check operating pressures correspond to
the ones indicated on the commissioning sheet
Check Airflow rate safety switch (if fitted). Shut down supply fan. The fault must be detected within 5 0
seconds.
Check freeze protection on HWC ∆ 5
Increase room set-point 10°C above the actual room temperature.
Check three way valve on HWC Check operation of the piston. It must move away from the valve ∆ 5
head. Reset the control.
Check all fixings and transmission. Stop the unit using the control.
Check economiser actuator operation The fresh air damper must closes. Start the unit the fresh air ∆ 5
damper should open
With the unit running in cooling mode increase the room set-point
Check refrigeration 4way valve temperature by 10°C. The unit should switch to heat pump mode. ∆ 5
Reset the control.
Power down the unit and check and tighten all screws, terminal ∆ 30
Check tightness of all electrical connections and electric connections, taking a particular attention to the power

IOM / ROOF-TOP FLEXY™ Series - Page 125


lines and low voltage control wires
TASK OPERATING MODE 6 YEARLY ESTIMATED
MONTHLY QUARTERLY MONTHLY B4 TIME
WINTER (mn)

Install manifold gauges on the circuit to be checked. Shut down


Check HP / LP safety switches the axial fans and wait for the HP switch to shut down the
compressor: 29bar (+1 / -0) auto-reset 22bar (+ - 0.7) ∆ 15
Reconnect fans. Switch off the centrifugal supply fan and wait for
the LP switch to cut out: 0.5bar (+ - 0.5) reset 1.5bar (+-0.5).
Check outdoor fans and fan guards Check the fan blades conditions and all fan guards and protec- 0 5
tions
Check the good positioning and operation of all sensors of all
Check position of all sensors sensors. Check the values given in the control system. Replace 0 5
sensor if necessary

Page 126 - IOM / ROOF-TOP FLEXY™ Series


MAINTENANCE PLAN

Check the fresh air grilles (if fitted). If dirty or damaged, remove
Check and clean if necessary all fresh air them from unit and clean with high pressure water cleaner. Refit 0 5
grilles on unit once clean and dry.
Visually check the coils for dirt. If not too dirty, cleaning with a
Check indoor and outdoor coils, clean if light brush may be enough (WARNING: Fins and copper tubes
necessary are very fragile! Any damage WILL reduce the performances of 0/∆ 1h if cleaning
the unit). If very dirty, deep industrial cleaning is required using
de-greasing agents.(External contractors must be called).
Check electric heater element for excessive Isolate the unit; Pull the electric heater out of the heater module
corrosion box and check the resistances fo traces of corrosion; Replace 0 1h if
resistance as required; replacement
Check anti-vibration mountings, for wear and Visually check anti-vibration mountings on compressors and 0 1h if
tear. centrifugal fan. Replace if damaged. replacement
Check refrigeration circuit for traces of acid Take a sample of oil from the refrigeration circuit. ∆
in the oil
Check the glycol concentration in the pressurised water circuit. (
Check Glycol concentration in the HWC a concentration of 30% gives a protection down to aprox. -15°C) ∆ 30
circuit check the circuit pressure
Switch the unit to heat pump mode. Change the set point to
Check defrost cycle with 4-way valve inver- obtain the standard defrost mode and reduce the cycle time to ∆ 30
sion. the min value. Check the operation of the defrost cycle.
Gas burner module check for corrosion Pull out the burner to access the tubes (refer to Gas burner ∆ 30
section in the IOM)
Clean the in-shot burners and the blower wheel lightly with a
brush. Sweep the flue and flue box. Wipe-off the dust from the ∆ 30
Sweeping and cleaning the gas burner housing of the motor. Clean combustion air inlet louvers Pull-out
baffles from the tubes, sweep the tubes
CHECK FLUE BOX GASKET
Gas supply pressures / connections refer to Gas burner section in the IOM for details ∆ 15
checks
Gas regulation valve settings refer to Gas burner section in the IOM for details ∆ 30
Check gas burner safety switches refer to Gas burner section in the IOM for details ∆ 30
warranty

TERMS AND CONDITIONS The warranty will only apply if a maintenance contract has
been signed, starting from the date of commissioning, and if
In the absence of any other written agreement, the guarantee the maintenance contract has actually been performed.
shall only apply to design faults which occur within a 12 month
period (warranty period). The maintenance contract must be made with a specialist,
competent company.
The warranty period starts on the date of commissioning and
at the latest six months after the delivery of the Rooftop. The sole effect of any repair, modification or replacement of
an item during the warranty period must be to extend the
material's warranty period.
ANTI-CORROSION WARRANTY
Maintenance must be carried out in accordance with
10 year warranty terms and conditions for corro- regulations.
sion to the Rooftop casing :
If a spare part is supplied after the expiry of the warranty period,
Lennox shall guarantee the casing of its Rooftop units it shall be guaranteed for a period equal to the initial warranty
manufactured since May 1991 against corrosion for 10 years period and will be subject to the same conditions.
commencing from the date of delivery of the material.
We recommend for a contract four inspections per year (every
The warranty shall not apply in the following cases : three months), before the start of each season, in order to
check the operation of the equipment in the various operating
1. If the corrosion of the casing is caused by external
modes.
damage to the protective layer such as scratches,
projections, abrasion, impacts etc...
2. If the casing is not kept continually clean in the course
of maintenance work or by a specialist company,
3. If the casing is not cleaned and maintained in
accordance with regulations,
4. If the Rooftop units are installed on a site or in an
environment which is known to be corrosive, unless a
special protective coating has been applied by the
owner for these applications, which has been
recommended by a competent body not linked to the
owner and after carrying out a study of the site.
5. Nevertheless the LENNOX coating is highly resistant to
corrosion, the warranty will not be applied for rooftop
installed at less than 1000m away from the sea.

Note : With the exception of the casing, the rest of the machine
is covered by the warranty of our general terms of sale.

DO NOT CONFUSE THE WARRANTY WITH


MAINTENANCE

IOM / ROOF-TOP FLEXY™ Series - Page 127


maintenance diagnostic

REFRIGERATION

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

Measure the superheat and sub-cooling:


Good if 5°C<SC<10°C and 5°C<SH<10°C
Refrigerant charge too low Bad if SC>10°C and SH too Low
Check superheat adjustment and charge unit (a
leak check must be carried out)

In Heat Pump Mode the temperature difference If too high check the coils are clean or check
between T outdoor and Tevap. (Dew) is too coil internal pressure drop between the liquid
high line and the suction line
5°C < Delta T < 10°C excellent Good if < 3bar
10°C < Delta T < 15°C acceptable Too high if > 3bar (coil blocked)
LP PROBLEMS 15°C < Delta T < 25°C too high
and
LP CUT OUTS Stop the fan and create icing of the coil.
Refrigeration circuit blocked in distribution Check all circuits freeze evenly across the
whole surface of the coil
If some parts of the coil do not freeze this could
indicate a problem with the distribution

Liquid line drier blocked. High temperature Change filter drier


difference between inlet and outlet of the drier

Attempt to free the valve adjusting element by


Contaminant in the expansion valve freezing the valve and then heating the
thermostatic element. Replace the valve if
necessary

Expansion valve not adjusted properly Adjust the expansion valve

Heat the main body of the valve. If the LP


Ice plug in the expansion valve. increases and then decreases gradually, empty
the circuit and replace the drier.

Incorrect insulation of the thermostatic bulb of Superheat too low: adjust superheat
the expansion valve Move the thermostatic element along the pipe
Insulate the Thermostatic element of the valve

Check the cut out pressure of the Low Pressure


Low Pressure Switch cut out point too high switch: It must be 0.7+/- 0.2bar and must closes
at 2.24 +/- 0.2 bar

LP cut out due to not enough defrost on heat Adjust the CLIMATIC settings to extend the
pumps defrost cycles or shorten the time between
defrosts

Heat pump mode :


Check the filter before the indoor coil
Incorrect Airflow rates measure and estimate the airflow rate
HP PROBLEMS increase the speed of the fan
AND HP CUT Cooling mode :
OUTS Check the condenser fan (Amps)

Summer operation
Moisture or contaminants in the system Several hours after the unit has stopped, check
the correspondance between the measured
pressure and the outdoor temperature

IOM / ROOF-TOP FLEXY™ Series - Page 121


maintenance diagnostic

REFRIGERATION

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

If the circuit pressure is higher (<1bar) than the


saturated pressure corresponding to the
measured outdoor temperature, there is
Moisture or contaminants in the system possibility that some contaminants are present
HP PROBLEMS in the system.
AND HP CUT Reclaim the refrigerant, and vacuum the circuit
OUTS (Ensure very low and slow vacuum for R407c)
Recharge the unit

Condenser coil is obstructed Check the condenser coil and clean is


necessary

Recycled Hot Air Check clearance around the condenser

Incorrect adjustment of the expansion valve


Strong variations
of pressure ( 2 to 3 Low refrigerant charge Refer to LP problems and LP cut out section
bar) Thermostatic
Expansion Valve Filter drier obstructed with gas bubbles at the
"hunting" expansion valve inlet
Moisture in the system

Very high superheat, very hot compressor Open the superheat adjustment on the expan-
sion valve.
Very high
Check the pressure drop on the filter drier in
discharge
the suction line
temperature,
High amps Four Way reversing valve possibly blocked, Check operation of the valve by going through
measured at abnormal noise from the valve, low LP and cycle inversions. Change if necessary.
compressor increasing HP Refer to LP problems

INDOOR FAN BLOWER

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

Reduce the rotation speed of the fan


High amps on
Pressure drop in the ducting installation too low. Measure and estimate the airflow and pressure
action Fan motor
and compare with the specification from
customer.

High amps on Pressure drop in the ducting installation too Reduce the rotation speed of the fan
reaction Fan high. Measure and estimate the airflow and pressure
motor and compare with the specification from
customer.
Fan jumping from one operating point to
Unstable running the other. Change rotation speed of the fan.
and high vibration

Page 122 - IOM / ROOF-TOP FLEXY™ Series


maintenance diagnostic

OUTDOOR AXIAL FAN

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

Check the voltage drop when all components


High Amps due to a low voltage from the main are running.
supply Change the circuit breaker for one with a higher
Heat Pump mode rating.
: Circuit breaker
open High amps due to freezing of the coil Check the adjustable amps on the motor
starter.
Adjust the defrost cycle set points.

Flexy : Water ingress in the motor connection Change the component


box.

ELECTRIC HEATER

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

Measure and estimate the airflow and pressure


Low airflow rate and compare with the specification from
High Temperature customer.
trip out on
electric heater Check that the Klixon, is positioned in the
Incorrect position of the Klixon airflow, relocate Klixon if necessary
Check that there is no heat transfer from the
Klixon support.

ELECTRIC HEATER

FAULT POSSIBLE CAUSE AND SYMPTOMS SOLUTION

Cooling mode: Estimate the airflow rate and check the speed is
Water carried away from the coil because of lower than 2.8 m/s
excessive airflow and speed on the coil.
Water found in
the ventilation Low air pressure in the compartment due to a Check filter
section high airflow rate or a high pressure drop before Reduce airflow rate
the fan

Check seals around the ventilation section. Check the door seal
Water ingress in Check for the presence of silicone seals in the
the filter corners of the door and at the bottom of the
compartment refrigeration section bulkhead.

Water ingress through a leaking fresh air hood Check the seals and flanges in the fresh air
or when running 100% fresh air hood
Reduce the airflow rate if necessary

IOM / ROOF-TOP FLEXY™ Series - Page 123


MAINTENANCE PLAN

Rooftops are generally placed on the roof but can also be installed in technical rooms. These units are very robust but a
minimum regular maintenance is required. Some moving parts in the units can suffer from wear and tear and must be checked
regularly (belts). Other parts can get clogged by dirt carried in the air (filters) and must be cleaned or replaced.

These units are designed to produce cooled or heated air through the use of a refrigeration vapour compression system, it is
therefore imperative to monitor the refrigeration circuit operating pressures and check the pipe-work for leaks.

The table below, details a possible maintenance plan, including the operations to be carried out and the periodicity at which
they must be accomplished. It is recommended to follow such a plan to keep a rooftop unit in good working order. Regular
maintenance of your rooftop will extend its operating life and reduce operating faults

Symbols and Legend :

0 Operation which can be carried out by on-site maintenance technicians.

∆ Operation which must be carried out by qualified personnel, trained to operate on this type of equipment.

NOTE :

- Times are given for information purpose only and may vary depending on the unit size and type of installation.

- Coil cleaning must be carried out by qualified personnel using appropriate methods that won't damage the fins or the
tubes.

- It is recommended to keep a minimum stock of common replacement parts in order to be able to carry out regular
maintenance operations (i.e. filters). You can contact your local Lennox representative which can assist you in
establishing a parts list for each type of equipment.

- The access ports to the refrigeration circuits MUST be leak checked every time gauges are connected to the service
ports.

Page 124 - IOM / ROOF-TOP FLEXY™ Series


TASK OPERATING MODE 6 YEARLY ESTIMATED
MONTHLY QUARTERLY MONTHLY B4 TIME
WINTER (mn)

Replace filters with new ones if disposable. Vacuum clean or blow


Clean or replace filters: Disposable, or metal the dirt. Wash and dry carefully. +Replace media if necessary
frame. Blocked filter will reduced the performance of the unit. 0 20
THE UNIT MUST NOT OPERATE WITHOUT FILTERS

Visual check of the oil level Visually check the oil level through the sight glass on the side of 0 2
the compressor casing
Position check of the compressor crankcase Check the heating resistance is fitted properly and tight around the 0 2
heater. compressor body.
Belt tension check. Check belt tension (Info in IOM) Replace belt if necessary. 0 10
MAINTENANCE PLAN

Isolate unit from the main power supply; Push the fan wheel
Centrifugal fan bearings check manually and check for abnormal noises. Bearings are lubricated 0 10
for life but may need replacement after 10000 hours
Check absorbed Amps Check absorbed Amps on all three phases; compare with the ∆ 15
nominal value given in the electrical wiring diagram.
Check Smoke detector Start the unit. Trigger the smoke detector by moving a magnet ∆ 5
around the detector head. Reset unit and control.
Check Climatic control, set-points and varia- Refer to the commissioning sheet; Check all set points are set ∆ 15
bles according to this document.
Check clock settings Check the time and date of the control 0 5
Check systematically all connections and fixings on the
Check the position and tightness of refrigeration circuit. Check for oil traces, eventually a leak test ∆ 30
refrigeration components should be conducted. Check operating pressures correspond to
the ones indicated on the commissioning sheet
Check Airflow rate safety switch (if fitted). Shut down supply fan. The fault must be detected within 5 0
seconds.
Check freeze protection on HWC ∆ 5
Increase room set-point 10°C above the actual room temperature.
Check three way valve on HWC Check operation of the piston. It must move away from the valve ∆ 5
head. Reset the control.
Check all fixings and transmission. Stop the unit using the control.
Check economiser actuator operation The fresh air damper must closes. Start the unit the fresh air ∆ 5
damper should open
With the unit running in cooling mode increase the room set-point
Check refrigeration 4way valve temperature by 10°C. The unit should switch to heat pump mode. ∆ 5
Reset the control.
Power down the unit and check and tighten all screws, terminal ∆ 30
Check tightness of all electrical connections and electric connections, taking a particular attention to the power

IOM / ROOF-TOP FLEXY™ Series - Page 125


lines and low voltage control wires
TASK OPERATING MODE 6 YEARLY ESTIMATED
MONTHLY QUARTERLY MONTHLY B4 TIME
WINTER (mn)

Install manifold gauges on the circuit to be checked. Shut down


Check HP / LP safety switches the axial fans and wait for the HP switch to shut down the
compressor: 29bar (+1 / -0) auto-reset 22bar (+ - 0.7) ∆ 15
Reconnect fans. Switch off the centrifugal supply fan and wait for
the LP switch to cut out: 0.5bar (+ - 0.5) reset 1.5bar (+-0.5).
Check outdoor fans and fan guards Check the fan blades conditions and all fan guards and protec- 0 5
tions
Check the good positioning and operation of all sensors of all
Check position of all sensors sensors. Check the values given in the control system. Replace 0 5
sensor if necessary

Page 126 - IOM / ROOF-TOP FLEXY™ Series


MAINTENANCE PLAN

Check the fresh air grilles (if fitted). If dirty or damaged, remove
Check and clean if necessary all fresh air them from unit and clean with high pressure water cleaner. Refit 0 5
grilles on unit once clean and dry.
Visually check the coils for dirt. If not too dirty, cleaning with a
Check indoor and outdoor coils, clean if light brush may be enough (WARNING: Fins and copper tubes
necessary are very fragile! Any damage WILL reduce the performances of 0/∆ 1h if cleaning
the unit). If very dirty, deep industrial cleaning is required using
de-greasing agents.(External contractors must be called).
Check electric heater element for excessive Isolate the unit; Pull the electric heater out of the heater module
corrosion box and check the resistances fo traces of corrosion; Replace 0 1h if
resistance as required; replacement
Check anti-vibration mountings, for wear and Visually check anti-vibration mountings on compressors and 0 1h if
tear. centrifugal fan. Replace if damaged. replacement
Check refrigeration circuit for traces of acid Take a sample of oil from the refrigeration circuit. ∆
in the oil
Check the glycol concentration in the pressurised water circuit. (
Check Glycol concentration in the HWC a concentration of 30% gives a protection down to aprox. -15°C) ∆ 30
circuit check the circuit pressure
Switch the unit to heat pump mode. Change the set point to
Check defrost cycle with 4-way valve inver- obtain the standard defrost mode and reduce the cycle time to ∆ 30
sion. the min value. Check the operation of the defrost cycle.
Gas burner module check for corrosion Pull out the burner to access the tubes (refer to Gas burner ∆ 30
section in the IOM)
Clean the in-shot burners and the blower wheel lightly with a
brush. Sweep the flue and flue box. Wipe-off the dust from the ∆ 30
Sweeping and cleaning the gas burner housing of the motor. Clean combustion air inlet louvers Pull-out
baffles from the tubes, sweep the tubes
CHECK FLUE BOX GASKET
Gas supply pressures / connections refer to Gas burner section in the IOM for details ∆ 15
checks
Gas regulation valve settings refer to Gas burner section in the IOM for details ∆ 30
Check gas burner safety switches refer to Gas burner section in the IOM for details ∆ 30
warranty

TERMS AND CONDITIONS The warranty will only apply if a maintenance contract has
been signed, starting from the date of commissioning, and if
In the absence of any other written agreement, the guarantee the maintenance contract has actually been performed.
shall only apply to design faults which occur within a 12 month
period (warranty period). The maintenance contract must be made with a specialist,
competent company.
The warranty period starts on the date of commissioning and
at the latest six months after the delivery of the Rooftop. The sole effect of any repair, modification or replacement of
an item during the warranty period must be to extend the
material's warranty period.
ANTI-CORROSION WARRANTY
Maintenance must be carried out in accordance with
10 year warranty terms and conditions for corro- regulations.
sion to the Rooftop casing :
If a spare part is supplied after the expiry of the warranty period,
Lennox shall guarantee the casing of its Rooftop units it shall be guaranteed for a period equal to the initial warranty
manufactured since May 1991 against corrosion for 10 years period and will be subject to the same conditions.
commencing from the date of delivery of the material.
We recommend for a contract four inspections per year (every
The warranty shall not apply in the following cases : three months), before the start of each season, in order to
check the operation of the equipment in the various operating
1. If the corrosion of the casing is caused by external
modes.
damage to the protective layer such as scratches,
projections, abrasion, impacts etc...
2. If the casing is not kept continually clean in the course
of maintenance work or by a specialist company,
3. If the casing is not cleaned and maintained in
accordance with regulations,
4. If the Rooftop units are installed on a site or in an
environment which is known to be corrosive, unless a
special protective coating has been applied by the
owner for these applications, which has been
recommended by a competent body not linked to the
owner and after carrying out a study of the site.
5. Nevertheless the LENNOX coating is highly resistant to
corrosion, the warranty will not be applied for rooftop
installed at less than 1000m away from the sea.

Note : With the exception of the casing, the rest of the machine
is covered by the warranty of our general terms of sale.

DO NOT CONFUSE THE WARRANTY WITH


MAINTENANCE

IOM / ROOF-TOP FLEXY™ Series - Page 127


longvic site - ISO 9001 (2000) CERTIFICATe

Page 128 - IOM / ROOF-TOP FLEXY™ Series


PED CERTIFICATION OF CONFORMITY

IOM / ROOF-TOP FLEXY™ Series - Page 129


GLASS WOOL FIRE CLASS

Page 130 - IOM / ROOF-TOP FLEXY™ Series


60 kW GAS BURNER CE CERTIFICATION OF CONFORMITY

IOM / ROOF-TOP FLEXY™ Series - Page 131


120 kW GAS BURNER CE CERTIFICATION OF CONFORMITY

Page 132 - IOM / ROOF-TOP FLEXY™ Series


180 kW GAS BURNER CE CERTIFICATION OF CONFORMITY

IOM / ROOF-TOP FLEXY™ Series - Page 133


DAD lotus certificate

Page 134 - IOM / ROOF-TOP FLEXY™ Series


DAD lotus certificate

IOM / ROOF-TOP FLEXY™ Series - Page 135


INSULATION FIRE CLASS

Page 136 - IOM / ROOF-TOP FLEXY™ Series


INSULATION FIRE CLASS

IOM / ROOF-TOP FLEXY™ Series - Page 137


www.lennoxeurope.com

BELGIUM, LUXEMBOURG POLAND Due to Lennox’s ongoing commitment to quality,


www.lennoxbelgium.com www.lennoxpolska.com the Specifications, Ratings and Dimensions are
subject to change without notice and without
incurring liability.
CZECH REPUBLIC PORTUGAL Improper installation, adjustment, alteration,
www.lennox.cz www.lennoxportugal.com service or maintenance can cause property
damage or personal injury.
Installation and service must be performed by a
FRANCE RUSSIA qualified installer and servicing agency.
www.lennoxfrance.com www.lennoxrussia.com

GERMANY SLOVAKIA
www.lennoxdeutschland.com www.lennoxdistribution.com

GREAT BRITAIN SPAIN


www.lennoxuk.com www.lennoxspain.com

IRELAND UKRAINE
www.lennoxireland.com www.lennoxrussia.com

NETHERLANDS OTHER COUNTRIES


www.lennoxnederland.com www.lennoxdistribution.com

FLEXY-IOM-0704-E

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