Toshiba Super Digital Inverter SERVICE MANUAL Eng
Toshiba Super Digital Inverter SERVICE MANUAL Eng
Toshiba Super Digital Inverter SERVICE MANUAL Eng
A06-010
Revised : Mar. 2007
SERVICE MANUAL/INTEGRATION
AIR-CONDITIONER
SPLIT TYPE
INDOOR UNIT
<DIGITAL INVERTER>
RAV-SM563UT-E RAV-SM562BT-E RAV-SM562CT-E
RAV-SM803UT-E RAV-SM802BT-E RAV-SM802CT-E
RAV-SM1103UT-E RAV-SM1102BT-E RAV-SM1102CT-E
RAV-SM1403UT-E RAV-SM1402BT-E RAV-SM1402CT-E
<SUPER DIGITAL INVERTER>
RAV-SP1102UT-E
OUTDOOR UNIT
<DIGITAL INVERTER>
RAV-SM563AT-E RAV-SM803AT-E RAV-SM1103AT-E RAV-SM1403AT-E
<SUPER DIGITAL INVERTER>
RAV-SP562AT-E RAV-SP802AT-E RAV-SP1102AT-E RAV-SP1402AT-E
R410A
PRINTED IN JAPAN, Mar.,2007 ToMo
ADOPTION OF NEW REFRIGERANT
This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional
refrigerant R22 in order to prevent destruction of the ozone layer.
WARNING
Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to
have a service person do it. Do not attempt it yourself. The cleaning diagram for the air filter is there for the
service person, and not for the customer.
NOTE
A direct current motor is adopted for indoor fan motor in the Concealed Duct Standard Type air conditioner.
Caused from its characteristics, a current limit works on the direct current motor. When replacing the high-
performance filter or when opening the service board, be sure to stop the fan. If an above action is executed
during the fan operation, the protective control works to stop the unit operation, and the check code “P12”
may be issued. However it is not a trouble. When the desired operation has finished, be sure to reset the
system to clear “P12” error code using the leak breaker of the indoor unit. Then push the operation stop
button of the remote controller to return to the usual operation.
CONTENTS
SAFETY CAUTION ............................................................................................ 4
1. SPECIFICATIONS ......................................................................................... 9
1-1. Indoor Unit........................................................................................................... 9
1-2. Outdoor Unit...................................................................................................... 17
1-3. Operation Characteristic Curve ....................................................................... 19
2. AIR DUCTING WORK ................................................................................. 22
2-1. Static Pressure Characteristics of Each Model ............................................. 22
3. CONSTRUCTION VIEWS (EXTERNAL VIEWS)......................................... 24
3-1. Indoor Unit......................................................................................................... 24
3-2. Outdoor Unit...................................................................................................... 28
4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM ................................ 31
4-1. Indoor Unit/Outdoor Unit ................................................................................. 31
5. WIRING DIAGRAM ..................................................................................... 39
5-1. Indoor Unit......................................................................................................... 39
5-2. Outdoor Unit (Wiring Diagram) ........................................................................ 42
6. SPECIFICATIONS OF ELECTRICAL PARTS............................................. 46
6-1. Indoor Unit......................................................................................................... 46
6-2. Outdoor Unit...................................................................................................... 48
6-3. Accessory Separate Soldparts ........................................................................ 50
–2–
7. REFRIGERANT R410A .............................................................................. 51
7-1. Safety During Installation/Servicing ............................................................... 51
7-2. Refrigerant Piping Installation ....................................................................... 51
7-3. Tools .................................................................................................................. 55
7-4. Recharging of Refrigerant................................................................................ 55
7-5. Brazing of Pipes................................................................................................ 56
7-6. Instructions for Re-use Piping of R22 or R407C ............................................ 58
8. CONTROL BLOCK DIAGRAM ................................................................... 61
8-1. Indoor Control Circuit ....................................................................................... 61
8-2. Control Specifications ...................................................................................... 62
8-3. Indoor Print Circuit Board ................................................................................ 70
9. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS ............. 71
9-1. Indoor Control Circuit ....................................................................................... 71
9-2. Outdoor Controls .............................................................................................. 71
10. TROUBLESHOOTING ............................................................................... 80
10-1. Summary of Troubleshooting ........................................................................... 80
10-2. Check Code List ................................................................................................ 82
10-3. Error Mode Detected by LED on Outdoor P.C. Board .................................... 85
10-4. Troubleshooting Procedure for Each Check Code......................................... 86
11. REPLACEMENT OF SERVICE INDOOR P.C. BOARD .......................... 102
12. SETUP AT LOCAL SITE AND OTHERS ................................................ 106
12-1. Indoor Unit....................................................................................................... 106
12-2. Setup at Local Site / Others ........................................................................... 113
12-3. How to set up central control address number ............................................ 115
13. ADDRESS SETUP .................................................................................. 116
13-1. Address Setup ................................................................................................ 116
13-2. Address Setup & Group Control .................................................................... 117
13-3. Address Setup ................................................................................................ 118
14. DETACHMENTS..................................................................................... 120
14-1. Indoor Unit...................................................................................................... 120
14-2. Outdoor Unit.................................................................................................... 134
15. EXPLODED VIEWS AND PARTS LIST ................................................. 159
15-1. Indoor Unit....................................................................................................... 159
15-2. Outdoor Unit.................................................................................................... 173
15-3. Replacement of Main Parts (Sold Separately) .............................................. 181
16. CORD HEATER INSTALLATION WORK ................................................ 183
16-1. Required parts for installation work (Recommendation) ............................ 183
16-2. Base Plate ....................................................................................................... 192
–3–
SAFETY CAUTION
The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents
(Indications/Illustrated marks), and keep them.
[Explanation of indications]
Indication Explanation
Indicates contents assumed that an imminent danger causing a death or serious injury of
DANGER the repair engineers and the third parties when an incorrect work has been executed.
Indicates possibilities assumed that a danger causing a death or serious injury of the
WARNING repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.
Indicates contents assumed that an injury or property damage (∗) may be caused on the
CAUTION repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.
∗ Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet
DANGER
Turn “OFF” the breaker before removing the front panel and cabinet, otherwise an electric
shock is caused by high voltage resulted in a death or injury.
During operation, a high voltage with 400V or higher of circuit (∗) at secondary circuit of the high-
voltage transformer is applied.
If touching a high voltage with the naked hands or body, an electric shock is caused even if using an
Turn off breaker.
electric insulator.
∗ : For details, refer to the electric wiring diagram.
When removing the front panel or cabinet, execute short-circuit and discharge between high-
voltage capacitor terminals.
If discharge is not executed, an electric shock is caused by high voltage resulted in a death or injury.
Execute discharge After turning off the breaker, high voltage also keeps to apply to the high-voltage capacitor.
between terminals.
Do not turn on the breaker under condition that the front panel and cabinet are removed.
An electric shock is caused by high voltage resulted in a death or injury.
Prohibition
–4–
WARNING
Before troubleshooting or repair work, check the earth wire is connected to the earth
terminals of the main unit, otherwise an electric shock is caused when a leak occurs.
Check earth wires. If the earth wire is not correctly connected, contact an electric engineer for rework.
Before troubleshooting or repair work, do not bring a third party (a child, etc.) except
the repair engineers close to the equipment.
It causes an injury with tools or disassembled parts.
Do not bring a child
close to the equipment. Please inform the users so that the third party (a child, etc.) does not approach the equipment.
Connect the cut-off lead cables with crimp contact, etc, put the closed end side
upward and then apply a water-cut method, otherwise a leak or production of fire is
caused at the users’ side.
Insulating measures
Check the used refrigerant name and use tools and materials of the parts which
match with it.
For the products which use R410A refrigerant, the refrigerant name is indicated at a
position on the outdoor unit where is easy to see. To prevent miss-charging, the route of the
service port is changed from one of the former R22.
For an air conditioner which uses R410A, never use other refrigerant than R410A.
For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.
If different types of refrigerant are mixed, abnormal high pressure generates in the refriger-
ating cycle and an injury due to breakage may be caused.
Do not charge refrigerant additionally.
If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in
the refrigerating cycle changes resulted in change of air conditioner characteristics or
refrigerant over the specified standard amount is charged and an abnormal high pressure is
applied to the inside of the refrigerating cycle resulted in cause of breakage or injury.
Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute
Refrigerant vacuuming, and then newly recharge the specified amount of liquid refrigerant. In this time,
never charge the refrigerant over the specified amount.
When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant
or air other than R410A into the specified refrigerant.
If air or others is mixed with the refrigerant, abnormal high pressure generates in the
refrigerating cycle resulted in cause of injury due to breakage.
After installation work, check the refrigerant gas does not leak.
If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire
such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.
Never recover the refrigerant into the outdoor unit.
When the equipment is moved or repaired, be sure to recover the refrigerant with recover-
ing device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious
accident such as breakage or injury is caused.
After repair work, surely assemble the disassembled parts, and connect and lead the
removed cables as before. Perform the work so that the cabinet or panel does not
catch the inner cables.
Assembly/Cabling If incorrect assembly or incorrect cable connection was done, a disaster such as a leak or
fire is caused at user’s side.
–5–
WARNING
After the work has finished, be sure to use an insulation tester set (500V mugger) to
check the resistance is 2MΩ Ω or more between the charge section and the non-charge
metal section (Earth position).
Insulator check If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s
side.
When checking the circuit inevitably under condition of the power-ON, use rubber
gloves and others not to touch to the charging section.
If touching to the charging section, an electric shock may be caused.
Be attentive to
electric shock
When the refrigerant gas leaks, find up the leaked position and repair it surely.
If the leaked position cannot be found up and the repair work is interrupted, pump-down
and tighten the service valve, otherwise the refrigerant gas may leak into the room.
The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking
stove though the refrigerant gas itself is innocuous.
When installing equipment which includes a large amount of charged refrigerant such
as a multi air conditioner in a sub-room, it is necessary that the density does not the
Compulsion limit even if the refrigerant leaks.
If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is
caused.
For the installation/moving/reinstallation work, follow to the Installation Manual.
If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric
shock or fire is caused.
After repair work (installation of front panel and cabinet) has finished, execute a test
Check after rerair run to check there is no generation of smoke or abnormal sound.
If check is not executed, a fire or an electric shock is caused. Before test run, install the
front panel and cabinet.
CAUTION
Be sure to put on gloves (∗ ∗) during repair work.
If not putting on gloves, an injury may be caused with the parts, etc.
(∗) Heavy gloves such as work gloves
Put on gloves
When the power was turned on, start to work after the equipment has been
sufficiently cooled.
As temperature of the compressor pipes and others became high due to cooling/heating
Cooling check operation, a burn may be caused.
–6–
• New Refrigerant (R410A)
This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.
2. Cautions on Installation/Service
1) Do not mix the other refrigerant or refrigerating oil.
For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of the
former refrigerant in order to prevent mixture of them.
2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are
specified for R410A.
3) In the installation time, use clean pipe materials and work with great attention so that water and others do
not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc. Use the clean
pipes.
Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)
4) For the earth protection, use a vacuum pump for air purge.
5) R410A refrigerant is azeotropic mixture type refrigerant. Therefore use liquid type to charge the refriger-
ant. (If using gas for charging, composition of the refrigerant changes and then characteristics of the air
conditioner change.)
3. Pipe Materials
For the refrigerant pipes, copper pipe and joints are mainly used. It is necessary to select the most appropri-
ate pipes to conform to the standard. Use clean material in which impurities adhere inside of pipe or joint to a
minimum.
1) Copper pipe
<Piping>
The pipe thickness, flare finishing size, flare nut and others differ according to a refrigerant type.
When us#ing a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe
without seam” and one with bonded oil amount 40mg/10m or less. Also do not use crushed, deformed,
discolored (especially inside) pipes. (Impurities cause clogging of expansion valves and capillary tubes.)
<Flare nut>
Use the flare nuts which are attached to the air conditioner unit.
2) Joint
The flare joint and socket joint are used for joints of the copper pipe. The joints are rarely used for installa-
tion of the air conditioner. However clear impurities when using them.
–7–
4. Tools
1. Required Tools for R410A
Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary,
etc. Accordingly, the tools to be used are classified into the following three types.
1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3) Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projec-
tion margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
Also prepare the following equipments for other installation method and run check.
1) Clamp meter 3) IInsulation resistance tester
2) Thermometer 4) Electroscope
–8–
Revised : Mar. 2007
1. SPECIFICATIONS
–9–
Revised : Mar. 2007
<Super Digital Inverter>
Indoor unit RAV- SM563UT-E SM803UT-E SP1102UT-E SM1403UT-E
Model
Outdoor unit RAV- SP562AT-E SP802AT-E SP1102AT-E SP1402AT-E
Running current (A) 7.17 – 6.57 8.95 – 8.21 11.24 – 10.31 16.51 – 15.14
Energy rating ** — — — —
Fan unit Standard air flow H/M/L (m³/min) 17.5/13.9/12.1 20.0/15.7/13.6 28.0/22.0/18.0 33.0/25.0/20.0
Motor (W) 60 60 90 90
– 10 –
Revised : Mar. 2007
1-1-2. Concealed Duct Type
<Digital Inverter>
Indoor unit RAV- SM562BT-E SM802BT-E SM1102BT-E SM1402BT-E
Model
Outdoor unit RAV- SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E
Cooling capacity (kW) 5.0 7.1 10.0 12.5
Heating capacity (kW) 5.6 8.0 11.2 14.0
Power supply 1 phase 230V (220 – 240V) 50Hz
Running current (A) 8.52 – 7.81 12.23 – 11.21 16.50 – 15.10 20.70 – 19.00
Power consumption (kW) 1.78 2.53 3.56 4.42
Power factor (%) 95 94 98 97
Cooling
EER (W/W) 2.81 2.81 2.81 2.83
Energy efficiency class * C C C C
– 11 –
<Super Digital Inverter>
– 12 –
Revised : Mar. 2007
1-1-3. Under Ceiling Type
<Digital Inverter>
Indoor unit RAV- SM562CT-E SM802CT-E SM1102CT-E SM1402CT-E
Model
Outdoor unit RAV- SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E
Cooling capacity (kW) 5.0 7.0 10.0 12.3
Heating capacity (kW) 5.6 8.0 11.2 14.0
Power supply 1 phase 230V (220 – 240V) 50Hz
Running current (A) 8.71 – 7.98 12.23 – 11.21 16.20 – 14.90 21.18 – 19.40
Power consumption (kW) 1.82 2.53 3.51 4.52
Power factor (%) 95 94 98 97
Cooling
EER (W/W) 2.75 2.77 2.85 2.72
Energy efficiency class * D D C D
– 13 –
Revised : Mar. 2007
<Super Digital Inverter>
Running current (A) 6.61 – 6.06 9.74 – 8.93 11.24 – 10.31 18.09 – 16.58
Energy rating ** — — — —
Fan unit Standard air flow H/M/L (m³/min) 13.0/11.2/10.0 18.5/16.7/14.6 27.5/24.0/21.2 30.0/26.0/23.1
– 14 –
Revised : Mar. 2007
1-1-4. Twin Type
<Digital Inverter>
Type 4-Way Air Cassette Concealed Duct Under Ceiling
Sound pressure level H/M/L (dB•A) 32/29/27 34/31/28 40/37/33 40/37/34 36/33/30 38/36/33
Sound power level H/M/L (dB•A) 47/44/42 49/46/43 55/52/48 55/52/49 51/48/45 53/51/48
Power supply 1 phase 230V (220 – 240V) 50Hz (Power exclusive to outdoor is required.)
Sound pressure level Cooling/Heating (dB•A) 53/54 53/54 53/54 53/54 53/54 53/54
Sound power level Cooling/Heating (dB•A) 70/71 70/71 70/71 70/71 70/71 70/71
* : IEC standard
– 15 –
Revised : Mar. 2007
<Super Digital Inverter>
Type 4-Way Air Cassette Concealed Duct Under Ceiling
Sound pressure level H/M/L (dB•A) 32/29/27 34/31/28 40/37/33 40/37/34 36/33/30 38/36/33
Sound power level H/M/L (dB•A) 47/44/42 49/46/43 55/52/48 55/52/49 51/48/45 53/51/48
Power supply 1 phase 230V (220 – 240V) 50Hz (Power exclusive to outdoor is required.)
Fan unit Standard air flow high (m³/min) 125 125 125 125 125 125
Motor (W) 63 + 63 63 + 63 63 + 63 63 + 63 63 + 63 63 + 63
Sound pressure level Cooling/Heating (dB•A) 49/51 53/54 49/51 53/54 49/51 53/54
Sound power level Cooling/Heating (dB•A) 66/68 70/71 66/68 70/71 66/68 70/71
* : IEC standard
– 16 –
Revised : Mar. 2007
1-2. Outdoor Unit
<Digital Inverter>
Pole 4 4 4 4
– 17 –
<Super Digital Inverter>
Pole 4 4 4 4
Motor (W) 63 63 63 + 63 63 + 63
– 18 –
Revised : Mar. 2007
1-3. Operation Characteristic Curve
14 16
12 14
RAV-SM803AT-E
RAV-SM803AT-E
12
10
10
Current (A)
Current (A)
8
6
RAV-SM563AT-E 6
RAV-SM563AT-E
4
4
• Conditions • Conditions
Indoor : DB27˚C/WB19˚C Indoor : DB20˚C
2 Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C
Air flow : High 2 Air flow : High
Pipe length : 7.5m Pipe length : 7.5m
230V 230V
0 0
0 20 40 60 70 80 90 100 0 20 40 60 80 100 120
Compressor speed (rps) Compressor speed (rps)
RAV-SM1103AT-E, RAV-SM1403AT-E
<Cooling> <Heating>
22 22
20 20
RAV-SM1103AT-E
18 18
RAV-SM1403AT-E
16 16
RAV-SM1403AT-E
14 14
Current (A)
Current (A)
12 12
10 10
RAV-SM1103AT-E
8 8
6 6
• Conditions • Conditions
4 Indoor : DB27˚C/WB19˚C 4 Indoor : DB20˚C
Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C
Air flow : High Air flow : High
2 Pipe length : 7.5m 2 Pipe length : 7.5m
230V 230V
0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Compressor speed (rps) Compressor speed (rps)
– 19 –
• Operation characteristic curve <Super Digital Inverter>
RAV-SP562AT-E, RAV-SP802AT-E
<Cooling> <Heating>
14 16
12 14
RAV-SP802AT-E
RAV-SP802AT-E 12
10
10
RAV-SP562AT-E
Current (A)
Current (A)
8
6
6
RAV-SP562AT-E
4
4
• Conditions • Conditions
Indoor : DB27˚C/WB19˚C Indoor : DB20˚C
2 Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C
Air flow : High 2 Air flow : High
Pipe length : 7.5m Pipe length : 7.5m
230V 230V
0 0
0 20 40 50 60 70 80 100 0 20 40 60 70 80 90 100
RAV-SP1102AT-E, RAV-SP1402AT-E
<Cooling> <Heating>
22 22
20 20
RAV-SP1402AT-E
18 18
RAV-SP1402AT-E
16 16
14 14
Current (A)
Current (A)
12 12
10 10
8 8
RAV-SP1102AT-E
RAV-SP1102AT-E
6 6
• Conditions • Conditions
4 Indoor : DB27˚C/WB19˚C 4 Indoor : DB20˚C
Outdoor : DB35˚C Outdoor : DB7˚C/WB6˚C
Air flow : High Air flow : High
2 Pipe length : 7.5m 2 Pipe length : 7.5m
230V 230V
0 0
0 20 40 60 80 0 20 40 60 80
Compressor speed (rps) Compressor speed (rps)
– 20 –
Revised : Mar. 2007
• Capacity variation ratio according to temperature
RAV-SM563AT-E, RAV-SM803AT-E, RAV-SM1103AT-E, RAV-SM1403AT-E
RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E
<Cooling> <Heating>
105 120
100 110
95 100
90
90
80
85
70
80
60
75
50
70
40
65
30
60 20
• Conditions • Conditions
Indoor : DB27˚C/WB19˚C Indoor : DB20˚C
55 Indoor air flow : High 10 Indoor air flow : High
Pipe length : 7.5m Pipe length : 7.5m
50 0
32 33 34 35 36 37 38 39 40 41 42 43 -14 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10
– 21 –
2. AIR DUCTING WORK
2-1. Static Pressure Characteristics of Each Model
RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV-SM1402BT-E
120 120
Hig High s
h st tatic p
atic ressu
pres re 2H
t sure tap
100 imi 2H 100 t
le l tap l imi
sab ble
U
Hig Usa
hs High
tati static
cp press
Static pressure (Pa)
60 60
Sta Standa
nda rd H ta
rd H
40 Low 40 Low s
sta tatic p
tic p ressur
res e H ta
sur p
eH
tap Standa
20 20 rd L ta
Sta p
nda
rd L
tap
0 0
500 700 780 900 800 1000 1140 1200 1300
High
stat High sta
ic p tic pres
120 ress 120 sure 2H
ure tap
it 2H
lim tap
t
108 ab
le
elimi
Us Hig abl
100 hs 100 Us
tati High s
cp tatic pre
res ssure 1
sur H tap
e1
H ta
p
Static pressure (Pa)
80 80
Sta
Air volume limit (Max.)
Air volume limit (Min.)
nda
Air volume limit (Max.)
Standa
Air volume limit (Min.)
rd H rd H tap
tap
60 60
Low
sta Low s
tic p tatic p
res ressur
sur e H ta
40 eH 40
p
tap Stand
ard L
Sta tap
nda
rd L
20 tap 20
0 0
500 700 780 900 800 1000 1140 1200 1300
– 22 –
Fig. 5 RAV-SM1102BT-E (Round duct) Fig. 7 RAV-SM1402BT-E (Round duct)
120 120
High
stati
c pr Hig
essu hs
re 2 tati
cp
mit H ta res
100
l e li p 100
t sur
sab imi e2
U le l H ta
High Usab p
stati Hig
hs
Static pressure (Pa)
0 0
1200 1620 2000 1200 1800 1980 2200 2400
High
static
press
120 ure 2 120 High
H tap stati
t c pre
imi ssur
le l imi
t e 2H
Usab le l tap
Usab
100 High 100
static High
press stati
ure 1 c pre
H tap ssur
e 1H
tap
Static pressure (Pa)
80 80
Air volume limit (Max.)
Air volume limit (Min.)
Stan
Air volume limit (Max.)
Air volume limit (Min.)
Stand dard
ard H H ta
tap p
60 60
Low Low
static stat
ic pr
press essu
40 ure H 40 re H
tap tap
Stan Stan
dard dard
L tap L tap
20 20
0 0
1200 1620 2000 1200 1800 1980 2200 2400
– 23 –
3. CONSTRUCTION VIEWS (EXTERNAL VIEWS)
3-1. Indoor Unit
3-1-1. 4-Way Air Discharge Cassette Type
RAV-SM563UT-E, RAV-SM803UT-E
200 860 to 910 Recommended external size
Check port
¨
( 450)
Standing
850 or less
Surface Standing
30 under ceiling
Cable draw-in port 640 or less
45
113
130
173
210
Surface
105
under ceiling
360
Refrigerant pipe
connecting port A
270 105 Indoor unit
Refrigerant pipe 70 250
connecting port B Drain up standing size
150
415.0
381.6
Knockout
for
80
227
humidifier
105
480
240
105
Ceiling
panel
(Sold
separately)
35˚
105
Ø162
254.5 Surface
120 97 under ceiling
840 Hanging bolt Z 35
480 57
64
227
.5
57 25
97 120
A B
Z view
18
– 24 –
RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-E
200
Check port
¨
( 450)
SM1103 Ø9.5 Ø15.9 183 319
SM1403 Ø9.5 Ø15.9 183 319
SP1102 Ø9.5 Ø15.9 183 319
Standing
850 or less
Standing
30 Ceiling bottom surface 640 or less
45
130
173
Surface
210
under ceiling
105
360
105 Drain pipe
Refrigerant pipe connecting port connecting port
A Refrigerant pipe connecting port Indoor unit
270
B Knockout square hole
70 250 for divide duct Drain up standing size
130 For Ø150
860 to 910 Ceiling opening dimension Hanging bolt
Ceiling M10 or Ø3/8
bottom 950 Panel external dimension (To be procured locally)
D
surface 790 Hanging bolt pitch
Electric parts box 346.5 88
Ø162
860 to 910 Ceiling opening dimension
381.6
105
415.0
227
105
480
240
Ceiling panel
105
(sold separately)
35˚
480
.5 Ceiling bottom
227 57 25 surface
C
Z view
18
8
97
– 25 –
3-1-2. Concealed Duct Type
RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV-SM1402BT-E
41
50 131
174
44
243
196
49
320
60 to 260
Panel C.L
C Ø26 Power supply, 410 Suction port
Suction port canvas remote controller
(Separate sold) Ceiling open size panel
Ceiling open size D cable take-out port 470 (Separate sold)
Panel external dimension E Panel external
dimension 500
• Dimension
A B C D E F G H J K M N O
RAV-SM562BT 700 766 690 750 780 12.7 6.4 252 280 280 1 2 410
RAV-SM802BT 1000 1066 990 1050 1080 15.9 9.5 252 580 290 2 3 410
RAV-SM1102BT
1350 1416 1340 1400 1430 15.9 9.5 252 930 310 3 4 410
RAV-SM1402BT
300
Check port A
450
Plane view of main unit
NOTE 1 :
For maintenance of the equipment, be sure to install (Pipe side)
a check port A at the position as shown below.
NOTE 2 : 100
Using the drain up kit sold separately, drain-up by 300 (mm)
from drain pipe draw-out port of the main unit is necessary.
The drain-up over 300mm or more is impossible. Discharge side
– 26 –
3-1-3. Under Ceiling Type
RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E
50
170
114
130
53
70
(Hanging position)
41
320
32
92
32
135 84
145
171
A
Outside air take-in port
(Duct sold separately)(Knockout hole Ø92)
Pipe hole on wall (Ø100 hole) Drain left pipe draw-out port (Knockout hole)
Model name A B C D
Wireless sensor
mounting section 562CT 910 855 Ø6.4 Ø12.7
802CT 1180 1125
Ø9.5 Ø15.9
1102CT, 1402CT 1595 1540
500 or more
– 27 –
Revised : Mar. 2007
3-2. Outdoor Unit
RAV-SM563AT-E, RAV-SM803AT-E
Drain hole
(2-Ø20 × 88 long hole) Drain hole (Ø25)
600 90
A legs 2-Ø11-14 U-shape hole
108 125 54 (For Ø8-Ø10 anchor bolts)
60
30
Connecting pipe port
Gas flare side
(RAV-SM563AT-E: Ø12.7 )
(Long hole pitch
For anchor bolt)
RAV-SM803AT-E: Ø15.9
Ø6 hole pitch
290
306
20
(For fixing outdoor unit)
B legs
2-Ø11 × L14 long hole
(For Ø8-Ø10 anchor bolts)
483 257
157 79
69.5 147 108
21
21
145
483
449
550
25
31 143
22
137
93
54
32 500 71
8
342
35
52
780
600
2-Ø11 × 14 U-shape holes
(For Ø8–Ø10 anchor bolt)
or more
Suction port
150
300
or more
150
320
or more
Discharge (Minimum
port distance up to wall)
500 Discharge
or more port 2-Ø11 × 14 long hole
(For Ø8–Ø10 anchor bolt)
Product
R15
3
R15
320
3
Product 38
external line 54
Ø11 × 14 U-shape hole 600
– 28 –
RAV-SM1103AT-E, RAV-SM1403AT-E / RAV-SP562AT-E, RAV-SP802AT-E
Knockout
(For draining) Drain hole (Ø20 × 88 Burring hole)
Drain hole (Ø25 Burring hole) Installation bolt hole
17.5
17.5
Suction Part B
port
43
40
(Long hole pitch
for anchor bolt)
70
40
Suction Details of B part
365
port Knockout
(For draining)
40
Details of A part
40
39
47
Discharge
26 60 43
17.5
port
21
17.5
Part A 95
150 300 Installation bolt hole
900 (Ø12 × 17 U-shape holes)
314
101
Handles
(Both sides)
Refrigerant pipe connecting port
Flare at liquid side
(Ø6.4: RAV-SP562AT-E
Ø9.5: RAV-SP802AT-E
)
565
264
60 67
154
Discharge guide Z 60 27 1
mounting hole 300 96
(4-Ø4 Embossing) 307
Z views
2 46
Suction port
150
1
150
or more
60 90
60 80
165
150
365
25
or more
85
Discharge (Minimum
port distance up to wall)
27 58 30 45
1
161 2 500 Discharge
400 or more 2-Ø12 × 17 long hole
port (For Ø8–Ø10 Anchor bolt)
– 29 –
RAV-SP1102AT-E, RAV-SP1402AT-E
43
40
365
Suction
port Knockout (Drain)
40
26 60
40
54
Discharge port 43
17.5
21
Refrigerant pipe
connecting port
(Ø9.5 flare at liquid side)
565
Refrigerant pipe
connecting port
(Ø15.9 flare at gas side)
1340
28
625
60
565
706
715
89
25
350
60 90
67
154
67
164 300 z 60 27 27 58
95 161
60
40
86 7
7
58
46 Z view
80
600
or more
32 45 150
or more
365
150
or more Discharge (Minimum
port distance up to wall)
– 30 –
4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM
4-way valve TE
(STF-0108Z) sensor
Low load 1.86 0.25 19.0 2.6 69 –14 31 –15 98 HIGH 15/– –10/(70%)
– 31 –
Revised : Mar. 2007
RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SM803AT-E
4-way valve
(STF-0213Z) TE
sensor
Muffler Heat exchanger
Ø19 × L160 Ø8 ripple, 2 rows,
Accumulator 20 steps
(1000cc) FP1.3 flat fin
Rotary Distributor
compressor 4 pass
(DA150A1F-20F) R410A 1.6 kg
Cooling
Heating
Low load 1.99 0.23 20.3 2.3 89 –19 34 –18 120 HIGH 15/– –10/(70%)
– 32 –
RAV-SM1103UT-E, RAV-SM1102BT-E, RAV-SM1102CT-E / RAV-SM1103AT-E
Section shape
of heat insulator
Min. Max.
5m 50m
Ball valve Packed valve
Outer dia. ØA Outer dia. ØB
Outdoor unit
Strainer PMV
TS sensor (Pulse Motor Valve)
(UKV-25D22)
TO sensor
TD sensor
Strainer
4-way valve TE
(STF-0213Z) sensor
Muffler Heat exchanger
Outer side
Ø8, 2 rows, 20 steps Distributor
Ø25 × L210 FP1.3 flat fin
Accumulator Inner side
Ø25 × L180
(2500cc) Ø9.52 row, 30 steps
Rotary
compressor FP1.5 flat fin
(DA420A3F – 21M)
R410A 2.8kg
Cooling
Heating
Low load 2.20 0.25 22.4 2.6 76 –19 36 –16 55 HIGH 15/– –10/(70%)
– 33 –
Revised : Mar. 2007
RAV-SM1403UT-E, RAV-SM1402BT-E, RAV-SM1402CT-E / RAV-SM1403AT-E
Section shape
of heat insulator
Min. Max.
5m 50m
Ball valve Packed valve
Outer dia. ØA Outer dia. ØB
Outdoor unit
Strainer PMV
TS sensor (Pulse Motor Valve)
(UKV-25D22)
TO sensor
TD sensor
Strainer
4-way valve TE
(STF-0213Z) sensor
Muffler Heat exchanger
Outer side Distributor
Ø8, 2 rows, 20 steps
Ø25 × L210 FP1.3 flat fin
Inner side
Ø25 × L180
Ø9.52 row, 30 steps
Accumulator Rotary
(2500cc) compressor FP1.5 flat fin
(DA420A3F – 21M)
R410A 3.0kg
Cooling
Heating
Low load 2.35 0.24 24.0 2.4 80 –19 40 –16 73 HIGH 15/– –10/(70%)
– 34 –
RAV-SM563UT-E, RAV-SM562BT-E, RAV-SM562CT-E / RAV-SP562AT-E
Section shape
of heat insulator
Min. Max.
5m 50m
Packed valve Packed valve
Outer dia. ØA Outer dia. ØB
Outdoor unit
Modulating
TS sensor Strainer (PMV)
TO sensor (CAM-B30YGTF-2)
TD sensor
Strainer
4-way valve TE
sensor Capillary
Muffler (STF-0213Z)
Ø3×Ø2×
Ø25 × L210 Heat exchangerØ8 L530
Ø25 × L160 1 row 30 stages
FP1.3 flat fin
Rotary compressor
(DA220A2F-20L1)
Accumulator
(1500cc)
R410A 1.5 kg
Cooling
Heating
– 35 –
Revised : Mar. 2007
RAV-SM803UT-E, RAV-SM802BT-E, RAV-SM802CT-E / RAV-SP802AT-E
TD sensor
Strainer
4-way valve TE
sensor Capillary
Muffler (STF-0213Z)
Ø3×Ø2×
Ø25 × L210 Heat exchangerØ8 L530
Ø25 × L160 1 row 30 stages
FP1.3 flat fin
Rotary compressor
(DA220A2F-20L1)
Accumulator
(1500cc)
R410A 2.1 kg
Cooling
Heating
– 36 –
RAV-SP1102UT-E, RAV-SM1102BT-E, RAV-SM1102CT-E / RAV-SP1102AT-E
Section shape
of heat insulator
Min. Max.
5m 70m
Ball valve Packed valve
Outer dia. ØA Outer dia. ØB
Outdoor unit
Strainer
PMV
TS sensor Check joint (UKV-25D22)
TO sensor
TD sensor
Strainer
TE sensor
4-way valve
(STF-0401G)
Heat exchanger
2 row 52 stages Distributor
Muffler
Outside :
Ø8 FP1.3 flat fin
Accumulator Ø25 × L210 Inside :
(2500cc) Ø25 × L180 Ø9.52 FP1.5 flat fin
Rotary
compressor
(DA420A3F – 21M) R410A 2.95kg
Cooling
Heating
– 37 –
Revised : Mar. 2007
RAV-SM1403UT-E, RAV-SM1402BT-E, RAV-SM1402CT-E / RAV-SP1402AT-E
Section shape
of heat insulator
Min. Max.
5m 70m
Ball valve Packed valve
Outer dia. ØA Outer dia. ØB
Outdoor unit
Strainer
PMV
TS sensor Check joint (UKV-25D22)
TO sensor
TD sensor
Strainer
TE sensor
4-way valve
(STF-0401G)
Heat exchanger
2 row 52 stages Distributor
Muffler
Outside :
Ø8 FP1.3 flat fin
Ø25 × L210 Inside :
Accumulator
(2500cc) Rotary Ø25 × L180 Ø9.52 FP1.5 flat fin
compressor
(DA420A3F – 21M) R410A 2.95kg
Cooling
Heating
– 38 –
5. WIRING DIAGRAM
TA TCJ TC
Connection interface (option)
1 2 1 2 1 2 (EXCT)
1 2 1 2 1 2 1 2 3 1 2 1 2 CN50 CN51
CN34 (WHI) (RED)
FS (RED) CN104 CN102 CN101 CN80 CN73 CN70
3 3 (YEL) (RED) (BLK) (GRN) (RED) (WHI) 5 5 5 5
2 2 4 4 4 4
P.C.
1 1 3 3 3 3 Board
5 5 MCC-1402 2
1
2
1
2
1
2
1
4 4
LM1 3 3 1 2 CN40
2 2
6 1 2 (BLU)
1 1
CN33 5
4 CN60
5 5 5 5
(WHI)
5 5
Control P.C. Board for 3 (WHI) U3 U4
2 Terminal for
LM2
4
3
4
3
4
3
4
3
4
3
4
3
Indoor Unit 1 central remote
controller
2 2 2 2 2 2
1 1 1 1 1 1 DC20V 2 CN32
DC15V 1 (WHI)
DC12V (FAN DRIVE)
DC7V
6
Power 5
supply 4 CN61
circuit 3 (YEL)
Fuse 2
F302 1
T3.15A
CN333 250V~
(WHI)
5 5 BLK
4 4 Motor 2 2 CN001
3 3 drive 1 1 (WHI)
2 2 circuit WHI
FM 1 1 + –
CN334 Adapter for
(WHI) 3 Wireless Remote
1 1 ~ ~ 2 CN309
(YEL) Controller
2 2 1
3 3
4 4 BLK BLK
5 5
Fuse
3 3 B B
RY RY 2 2
F301 BLK
302 303 250V~ 1 1 A WHI A
T6.3A P301 CN41
CN68 1 2 3 1 2 3 (BLU)
(BLU) 1 2 3 CN67 1 2 3 4 5 BLK 1 2
CN304 (BLK) 1 2 3 4 5 CN66
(GRY) (WHI) Wired Renote
RED WHI BLK Controller
RED
Closed-end
connector
DP WHI
1 2 3 Color
Indoor unit Identification
NOTE earth screw
BLK : BLACK
FM : Fan motor BLU : BLUE
TA : Indoor temp. sensor 1 2 3 RED : RED
TC : Temp. sensor Outdoor unit GRY : GRAY
Serial earth screw PNK : PINK
TCJ : Temp. sensor L N signal
GRN : GREEN
LM1,LM2 : Louver motor Single phase
220 to 240V WHI : WHITE
DP : Drain pump motor 50Hz BRN : BROWN
FS : Float switch ORN : ORANGE
RY302 : Drain control relay YEL : YELLOW
– 39 –
5-1-2. Concealed Duct Type
RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV-SM1402BT-E
TA TCJ TC
1 2 1 2 1 2 (EXCT)
Connection interface (option)
1 2 1 2 1 2 1 2 3 1 2 1 2
CN50 CN51
CN104 CN102 CN101 CN80 CN73 CN70 (WHI) (RED)
(YEL) (RED) (BLK) (GRN) (RED) (WHI)
5 5 5 5
CN34 4 4 4 4
FS (RED) MCC-1402 3 3 3
P.C.
3 Board
3 3 2 2 2 2
1 1 1 1
2 2
1 1 Control P.C. Board for
1 2 CN40
Indoor Unit 6
5 1 2 (BLU)
4 CN60
CN33 3 (WHI)
(WHI) DC20V U3 U4
DC15V 2 Terminal for
5 DC12V 1 central remote
4 DC7V controller
3 2 CN32
2 Power 1 (WHI)
1 supply (FAN DRIVE)
circuit
Fuse 6
F302 5
CN333 T3.15A 4 CN61
(WHI) 250V~ 3 (YEL)
2
5 5 1
4 4 Motor
3 3 drive
2 2 circuit
FM 1 1 + –
CN334
(WHI) 3
1 1 ~ ~ 2 CN309
(YEL)
2 2 1
3 3
4 4 BLK BLK
5 5
Fuse
3 3 B B
RY RY 2 2
F301 BLK
302 303 250V~ 1 1 A WHI A
T6.3A P301 CN41
CN68 1 2 3 1 2 3 (BLU)
(BLU) 1 2 3 CN67 1 2 3 4 5 BLK 1 2
CN304 (BLK) 1 2 3 4 5 CN66
(GRY) (WHI) Wired Renote
RED WHI BLK Controller
Capacitor
1 2 3
DP RED 1 2 3
Closed-end
connector
WHI
1 2 3 Reactor Color
Indoor unit Identification
earth screw
NOTE BLK : BLACK
BLU : BLUE
FM : Fan motor 1 2 3 RED : RED
Outdoor unit
TA : Indoor temp. sensor earth screw GRY : GRAY
Serial
TC : Temp. sensor L N signal PNK : PINK
TCJ : Temp. sensor
Single phase 220V, 50Hz GRN : GREEN
WHI : WHITE
DP : Drain pump motor
BRN : BROWN
FS : Float switch ORN : ORANGE
RY302 : Drain control relay YEL : YELLOW
– 40 –
5-1-3. Under Ceiling Type
RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E
TA TCJ TC
1 2 1 2 1 2 (EXCT)
Connection interface (option)
1 2 1 2 1 2 1 2 3 1 2 1 2
CN50 CN51
CN104 CN102 CN101 CN80 CN73 CN70 (WHI) (RED)
(YEL) (RED) (BLK) (GRN) (RED) (WHI)
5 5 5 5
CN34 4 4 4 4
FS (RED) MCC-1402 3 3 3
P.C.
3 Board
3 3 2 2 2 2
1 1 1 1
2 2
1 1 Control P.C. Board for
1 2 CN40
Indoor Unit 6
5 1 2 (BLU)
4 CN60
CN33 3 (WHI)
(WHI) DC20V U3 U4
DC15V 2 Terminal for
5 5 5 5 DC12V 1 central remote
4 4 4 4 DC7V controller
LM 3 3 3 3 2 CN32
2 2 2 2 Power 1 (WHI)
1 1 1 1 supply (FAN DRIVE)
circuit
Fuse 6
F302 5
CN333 T3.15A 4 CN61
(WHI) 250V~ 3 (YEL)
2
5 5 1
4 4 Motor
3 3 drive BLK
2 2 circuit 2 2 CN001
FM 1 1 + – 1 1 (WHI)
WHI
CN334
(WHI) Adapter for
3 Wireless Remote
1 1 ~ ~ 2 CN309 Controller
(YEL)
2 2 1
3 3
4 4 BLK BLK
5 5
Fuse
3 3 B B
RY RY 2 2
F301 BLK
302 303 250V~ 1 1 A WHI A
T6.3A P301 CN41
CN68 1 2 3 1 2 3 (BLU)
(BLU) 1 2 3 CN67 1 2 3 4 5 BLK 1 2
CN304 (BLK) 1 2 3 4 5 CN66
(GRY) (WHI) Wired Renote
RED WHI BLK Controller
Capacitor
1 2 3
DP RED 1 2 3
Closed-end
connector
WHI
1 2 3 Reactor Color
Indoor unit Identification
NOTE earth screw
BLK : BLACK
FM : Fan motor BLU : BLUE
TA : Indoor temp. sensor
1 2 3 RED : RED
Outdoor unit
TC : Temp. sensor Serial earth screw GRY : GRAY
TCJ : Temp. sensor
L N signal PNK : PINK
Single phase 220V, 50Hz GRN : GREEN
LM : Louver motor
WHI : WHITE
DP : Drain pump motor BRN : BROWN
FS : Float switch ORN : ORANGE
RY302 : Drain control relay YEL : YELLOW
– 41 –
RAV-SM563AT-E, RAV-SM803AT-E
5-2. Outdoor Unit (Wiring Diagram)
Compressor
CN300
1 1 RED P04
3 3 BLK
CM 2 2 WHI P05
Q200~205 Q300~305 2 2 WHI FM
3 3 BLK P06 IGBT P.C. Board MOS-FET 1 1 RED
R221
(MCC-5009) R321 Fan motor
YEL P25 6 6
P24 R220 R320 5 5
4 4
YEL P23
3 3 PMV
R219 R319 CN700
P22 2 2
BRN P21 1 1
F03 Pulse motor valve
CAUTION : HIGH VOLTAGE P20
L03 C13 Fuse Varistor
L01
The high voltage circuit is YEL P35 T3.15A 3 3
incorporated. P34 AC250V 2
Be careful to do the check service,
DB01 CN603 1 1
as the electric shock may be TS
Surge (Suction pipe
caused in case of touching absorber temp. sensor)
C12 C14 2 2
parts on the
CN602 1 1
P.C. board by hand Power
relay Varistor TO
(Outdoor
temp. sensor)
The 4-way valve coil is turned on P19 DB02 3 3
– 42 –
CT
while the cooling operation ORN 2
P18 F01 CN601 1 1
Fuse TD
P11 Relay T25A (Discharge pipe
2 2 AC250V temp. sensor)
2 2
1 1 P08
Reactor CN600 1 1
NOTE Q404 TE
P03 P10 P02 (Condenser pipe
CM : Compressor P33 P32 CN701 P7 ORN BLK WHI CN806 temp. sensor)
ORN
P31 P30 BLK
WHI
BLK
FM : Fan motor 1 2 3 BLK 2 1 1 3 For optional P.C. Board
RED
PUR 2 1
WHI
BLK
RED
WHI
WHI
T6.3A
DB : Rectifier MCC-1530 RED
CT : Curreut Transformer Sub P.C. Board
Color Identification 1 2 3 L N
BLK : BLACK WHI : WHITE
BLU : BLUE BRN : BROWN
RED : RED ORN : ORANGE
GRY : GRAY YEL : YELLOW To indoor Power supply
PNK : PINK PUR : PURPLE 220-240V~ 50Hz
RAV-SM1103AT-E, RAV-SM1403AT-E
Reactor Reactor
RED
Color Identification
BLK : BLACK WHI : WHITE ~
ORN
BLU : BLUE BRN : BROWN 1 2 1 2 ~
RED : RED ORN : ORANGE 1 2 1 2 YEL BLU
P12 GRY
GRY
P08 WHI
WHI
P28 GRY
P21 BRN
GRY : GRAY YEL : YELLOW ~
PNK : PINK PUR : PURPLE
P09
P13
P24
P29
P19
P20
P17
P18
F01 Fuse
CN01 T25A, 250V~ RY01
RED
IGBT MODULE
F02 CN09 RED
Fuse
CN02 T25A, 250V~
CN10 WHI
WHI
Power factor
P.C. board CN11 BLK
CN03 control (MCC-1438) W V U
CM
BLK
ORN
RED
RED
PNK
BLU
WHI
BLU
BLK
BLK
YEL
– 43 –
49C
T6.3A,
ORN
250V~ BLK circuit
5 5
RED
GRY
BLK
PNK
YEL
CM : Compressor
L N 1 2 3 PMV FM PMV : Pulse motor valve
1 2 3 4 5
1 2 3 4 5 FM : Fan motor
Pulse motor valve Fan motor TE : Heat exchanger Temp. Sensor
1 1 Optional
P.C. board
TH : Temp. Sensor
3 3 MCC-1522 TD : Discharge Temp. Sensor
TO : Outdoor Temp. Sensor
Power supply To indoor unit TS : Suction Temp. Sensor
220-240V~ 50Hz
IGBT : Insulated Gate Bipolar Transistor
RAV-SP562AT-E, RAV-SP802AT-E
Reactor Reactor
RED
Color Identification
BLK : BLACK WHI : WHITE ~
ORN
BLU : BLUE BRN : BROWN 1 2 1 2 ~
RED : RED ORN : ORANGE 1 2 1 2 YEL BLU
P12 GRY
GRY
P08 WHI
WHI
P28 GRY
P21 BRN
GRY : GRAY YEL : YELLOW ~
PNK : PINK PUR : PURPLE
P09
P13
P24
P29
P19
P20
P17
P18
F01 Fuse
CN01 T25A, 250V~ RY01
RED
IGBT MODULE
F02 CN20 RED
Fuse
CN02 T25A, 250V~
CN21 WHI
WHI
Power factor
P.C. board CN22 BLK
CN03 control (MCC-1438) W V U
CM
BLK
ORN
RED
RED
PNK
BLU
WHI
BLU
Valve
BLK
BLK
YEL
BLU
BLU
1 1 BLU
Serial Fan motor drive circuit ORN Thermostat for
commu- 2 2 compressor
Fuse 3 3
nication 1 1
49C
T6.3A,
ORN
250V~ circuit
5 5
RED
WHI
WHI
RED
GRN/YEL
1 2 3 4 5 6 CN702 CN301 1 2 3 1 2 3 4 5 CN300
RED
RED
WHI
WHI
BLK
GRY
BLK
PNK
YEL
CM : Compressor
1 2 3 L N PMV FM PMV : Pulse motor valve
FM : Fan motor
Pulse motor valve Fan motor TE : Heat exchanger Temp. Sensor
TD : Discharge Temp. Sensor
TO : Outdoor Temp. Sensor
To indoor unit Power supply TS : Suction Temp. Sensor
220-240V~ 50Hz IGBT : Insulated Gate Bipolar Transistor
RAV-SP1102AT-E, RAV-SP1402AT-E
Reactor Reactor
Color Identification
RED
BLK : BLACK WHI : WHITE ~
BLU : BLUE BRN : BROWN
ORN
1 2 1 2 ~
RED : RED ORN : ORANGE 1 2 1 2 YEL BLU
GRY : GRAY YEL : YELLOW
P12 GRY
GRY
P08 WHI
WHI
P28 GRY
P21 BRN
~
PNK : PINK PUR : PURPLE
P09
P13
P24
P29
P19
P20
P17
P18
F01 Fuse
CN01 T25A, 250V~ RY01
RED
IGBT MODULE
F02 CN09 RED
Fuse
CN02 T25A, 250V~
CN10 WHI
WHI
Power factor
P.C. board CN11 BLK
CN03 control (MCC-1438) W V U
CM
BLK
ORN
RED
RED
PNK
– 45 –
BLU
WHI
BLU
BLK
BLK
YEL
TH
1 5 CN01 1 CN04 1 2 3 4 5 CN800 CN03 1 3 1 3 1 2 1 2 1 3
CN700 YEL 1 3 5 RED 1 2 WHI 1 2 3 4 5 RED WHI 1 3 1 2 1 2 1 2 3 1 2 1 2 1 2 3
BLU CN607 CN606 CN605 CN604 CN601 CN600
1 1 YEL RED WHI WHI WHI WHI
20SF BLU RY300 Fuse
3 3 SUB P.C. board F300
Coil for T5A, 1 2 3 4 5 6 7 8
4-WAY CN02 F01 Fuse (MCC-1531) 250V
CN801
Valve BLK T3.15A 250V~
CN500
RED
1 1 BLU
Serial Fan motor drive circuit ORN Thermostat for
commu- 2 2 compressor
Fuse 3 3
nication 1 1
49C
T6.3A, CN300 CN302
ORN
250V~ circuit
5 5 WHI WHI
RED
WHI
WHI
RED
RED
WHI
WHI
BLK
WHI
RED
RED
GRY
GRY
BLK
BLK
PNK
PNK
YEL
YEL
CM : Compressor
1 2 3 L N PMV FM FM
PMV : Pulse motor valve
FM : Fan motor
TE : Heat exchanger Temp. Sensor
Pulse motor valve Fan motor Fan motor TH : Temp. Sensor
TD : Discharge Temp. Sensor
TO : Outdoor Temp. Sensor
To indoor unit Power supply TS : Suction Temp. Sensor
220-240V~ 50Hz
IGBT : Insulated Gate Bipolar Transistor
6. SPECIFICATIONS OF ELECTRICAL PARTS
6-1. Indoor Unit
6-1-1. 4-Way Air Discharge Cassette Type
RAV-SM563UT-E, RAV-SM803UT-E
– 46 –
Revised : Mar. 2007
6-1-2. Concealed Duct Type
RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV-SM1402BT-E
Fan motor
2 ICF-280-120-2B Output (Rated) 120 W, 220–240 V
(SM562BT-E/SM1102BT-E/SM1402BT-E)
– 47 –
Revised : Mar. 2007
6-2. Outdoor Unit
RAV-SM563AT-E
RAV-SM803AT-E
RAV-SM1103AT-E
– 48 –
Revised : Mar. 2007
RAV-SM1403AT-E
RAV-SP562AT-E, RAV-SP802AT-E
RAV-SP1102AT-E, RAV-SP1402AT-E
– 49 –
Revised : Mar. 2007
6-3. Accessory Separate Soldparts
TCB-DP22CE2 (Drain up kit)
RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E
1 Motor-louver MP24ZN DC 12 V
– 50 –
7. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a
(R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small
The working pressure of the new refrigerant R410A room, it is necessary to exercise care so that,
is 1.6 times higher than conventional refrigerant even when refrigerant leaks, its concentration
(R22). The refrigerating oil is also changed in does not exceed the marginal level.
accordance with change of refrigerant, so be careful If the refrigerant gas leakage occurs and its
that water, dust, and existing refrigerant or refriger- concentration exceeds the marginal level, an
ating oil are not entered in the refrigerant cycle of oxygen starvation accident may result.
the air conditioner using the new refrigerant during 7. Be sure to carry out installation or removal
installation work or servicing time. according to the installation manual.
The next section describes the precautions for air Improper installation may cause refrigeration
conditioner using the new refrigerant. Conforming to trouble, water leakage, electric shock, fire, etc.
contents of the next section together with the
8. Unauthorized modifications to the air conditioner
general cautions included in this manual, perform
may be dangerous. If a breakdown occurs please
the correct and safe work.
call a qualified air conditioner technician or
electrician.
7-1. Safety During Installation/Servicing Improper repair’s may result in water leakage,
As R410A’s pressure is about 1.6 times higher than electric shock and fire, etc.
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materi- 7-2. Refrigerant Piping Installation
als exclusive for R410A, it is necessary to carry out
installation/servicing safely while taking the following 7-2-1. Piping Materials and Joints Used
precautions into consideration. For the refrigerant piping installation, copper pipes
1. Never use refrigerant other than R410A in an air and joints are mainly used. Copper pipes and joints
conditioner which is designed to operate with suitable for the refrigerant must be chosen and
R410A. installed. Furthermore, it is necessary to use clean
If other refrigerant than R410A is mixed, pressure copper pipes and joints whose interior surfaces are
in the refrigeration cycle becomes abnormally less affected by contaminants.
high, and it may cause personal injury, etc. by a 1. Copper Pipes
rupture. It is necessary to use seamless copper pipes
2. Confirm the used refrigerant name, and use tools which are made of either copper or copper alloy
and materials exclusive for the refrigerant R410A. and it is desirable that the amount of residual oil
The refrigerant name R410A is indicated on the is less than 40 mg/10 m. Do not use copper
visible place of the outdoor unit of the air condi- pipes having a collapsed, deformed or discolored
tioner using R410A as refrigerant. To prevent portion (especially on the interior surface).
mischarging, the diameter of the service port Otherwise, the expansion valve or capillary tube
differs from that of R22. may become blocked with contaminants.
3. If a refrigeration gas leakage occurs during As an air conditioner using R410A incurs pres-
installation/servicing, be sure to ventilate fully. sure higher than when using R22, it is necessary
to choose adequate materials.
If the refrigerant gas comes into contact with fire,
a poisonous gas may occur. Thicknesses of copper pipes used with R410A
are as shown in Table 7-2-1. Never use copper
4. When installing or removing an air conditioner,
pipes thinner than 0.8 mm even when it is
do not allow air or moisture to remain in the
available on the market.
refrigeration cycle. Otherwise, pressure in the
refrigeration cycle may become abnormally high
so that a rupture or personal injury may be
NOTE:
caused.
Refer to the “7-6. Instructions for Re-use Piping
5. After completion of installation work, check to
of R22 or R407C”.
make sure that there is no refrigeration gas
leakage.
If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.
– 51 –
Table 7-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
1. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 7-2-3 to 7-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm. Thicknesses of socket joints are as shown in Table 7-2-2.
– 52 –
c) Insertion of Flare Nut
d) Flare Processing
Make certain that a clamp bar and copper pipe have been cleaned.
By means of the clamp bar, perform the flare processing correctly.
Use either a flare tool for R410A or conventional flare tool. ØD
A
Flare processing dimensions differ according
to the type of flare tool.
When using a conventional flare tool, be sure
to secure “dimension A” by using a gauge for
size adjustment.
Fig. 7-2-1 Flare processing dimensions
A (mm)
Outer
Nominal Thickness
diameter Flare tool for Conventional flare tool
diameter (mm)
(mm)
R410A clutch type Clutch type Wing nut type
A (mm)
Outer
Nominal Thickness
diameter Flare tool for Conventional flare tool
diameter (mm)
(mm)
R22 clutch type Clutch type Wing nut type
Dimension (mm)
Nominal Outer diameter Thickness Flare nut
diameter (mm) (mm) width (mm)
A B C D
– 53 –
Table 7-2-6 Flare and flare nut dimensions for R22
Dimension (mm)
Nominal Outer diameter Thickness Flare nut width
diameter (mm) (mm) (mm)
A B C D
6˚
to 4
45˚
B A C D
43˚
to 4
5˚
Fig. 7-2-2 Relations between flare nut and flare seal surface
NOTE:
When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is used,
the lubricating oils may deteriorate and cause the compressor to burn out.
– 54 –
7-3. Tools
7-3-1. Required Tools
Refer to the “4. Tools” (Page 8)
Place the handle of the gauge manifold Low in the (For refrigerant charging, see the figure below.)
fully opened position, and turn on the vacuum pump’s
power switch. Then, evacuating the refrigerant in the
cycle.
Opened
(Gas side)
Refrigerant cylinder
(With siphon pipe)
Check valve
Closed
Open/Close valve
for charging
Service port
– 55 –
1) Be sure to make setting so that liquid can be charged.
2) When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
cylinder
Refrigerant
Refrigerant
cylinder
Electronic Electronic
balance balance
Siphon
Fig. 7-4-2
– 56 –
2. Characteristics required for flux 7-5-3. Brazing
• Activated temperature of flux coincides with the As brazing work requires sophisticated techniques,
brazing temperature. experiences based upon a theoretical knowledge, it
• Due to a wide effective temperature range, flux must be performed by a person qualified.
is hard to carbonize. In order to prevent the oxide film from occurring in
• It is easy to remove slag after brazing. the pipe interior during brazing, it is effective to
• The corrosive action to the treated metal and proceed with brazing while letting dry Nitrogen gas
brazing filler is minimum. flow.
• It excels in coating performance and is harm-
less to the human body. Never use gas other than Nitrogen gas.
As the flux works in a complicated manner as
described above, it is necessary to select an
1. Brazing method to prevent oxidation
adequate type of flux according to the type and 1) Attach a reducing valve and a flow-meter to
shape of treated metal, type of brazing filler and the Nitrogen gas cylinder.
brazing method, etc. 2) Use a copper pipe to direct the piping mate-
rial, and attach a flow-meter to the cylinder.
3. Types of flux
3) Apply a seal onto the clearance between the
• Noncorrosive flux piping material and inserted copper pipe for
Nitrogen in order to prevent backflow of the
Generally, it is a compound of borax and boric
Nitrogen gas.
acid.
It is effective in case where the brazing tem- 4) When the Nitrogen gas is flowing, be sure to
perature is higher than 800°C. keep the piping end open.
5) Adjust the flow rate of Nitrogen gas so that it
• Activated flux is lower than 0.05 m³/Hr or 0.02 MPa
Most of fluxes generally used for silver brazing (0.2kgf/cm²) by means of the reducing valve.
are this type. 6) After performing the steps above, keep the
It features an increased oxide film removing Nitrogen gas flowing until the pipe cools down
capability due to the addition of compounds to a certain extent (temperature at which
such as potassium fluoride, potassium chloride pipes are touchable with hands).
and sodium fluoride to the borax-boric acid 7) Remove the flux completely after brazing.
compound.
– 57 –
7-6. Instructions for Re-use Piping of R22 or R407C
Instruction of Works: 6. Check the oil when the existing air conditioner was
The existing R22 and R407C piping can be removed after refrigerant had been recovered.
reused for our digital inverter R410A products In this case, if the oil is judged as clearly different
installations. compared with normal oil
NOTE) • The refrigerator oil is copper rust green :
There is possibility that moisture is mixed with the
Confirmation of existence of scratch or dent of the oil and rust generates inside of the pipe.
former pipes to be applied and also confirmation of
reliability of the pipe strength are conventionally • There is discolored oil, a large quantity of the
referred to the local site. remains, or bad smell.
• A large quantity of sparkle remained wear-out
If the definite conditions can be cleared, powder is observed in the refrigerator oil.
it is possible to update the existing R22 and
7. The air conditioner which compressor was ex-
R407C pipes to those for R410A models. changed due to a faulty compressor.
When the discolored oil, a large quantity of the
7-6-1. Basic conditions need to reuse the remains, mixture of foreign matter, or a large
existing pipe quantity of sparkle remained wear-out powder is
Check and observe three conditions of the refrigerant observed, the cause of trouble will occur.
piping works. 8. Installation and removal of the air conditioner are
1. Dry (There is no moisture inside of the pipes.) repeated with temporary installation by lease and
2. Clean (There is no dust inside of the pipes.) etc.
3. Tight (There is no refrigerant leak.) 9. In case that type of the refrigerator oil of the
existing air conditioner is other than the following oil
(Mineral oil), Suniso, Freol-S, MS (Synthetic oil),
7-6-2. Restricted items to use the existing pipes
alkyl benzene (HAB, Barrel-freeze), ester series,
In the following cases, the existing pipes cannot be PVE only of ether series.
reused as they are. Clean the existing pipes or ex- • Winding-insulation of the compressor may
change them with new pipes. become inferior.
1. When a scratch or dent is heavy, be sure to use the
new pipes for the works. NOTE)
2. When the thickness of the existing pipe is thinner The above descriptions are results of confirmation by
than the specified “Pipe diameter and thickness” be our company and they are views on our air condition-
sure to use the new pipes for the works. ers, but they do not guarantee the use of the existing
pipes of the air conditioner that adopted R410A in
• The operating pressure of R410A is high
other companies.
(1.6 times of R22 and R407C). If there is a scratch
or dent on the pipe or thinner pipe is used, the
pressure strength is poor and may cause break-
7-6-3. Branching pipe for simultaneous
age of the pipe at the worst. operation system
• In the concurrent twin system, when TOSHIBA-
* Pipe diameter and thickness (mm) specified branching pipe is used, it can be reused.
Branching pipe model name:
Pipe outer diameter Ø6.4 Ø9.5 Ø12.7 Ø15.9 Ø19.0 RBC-TWP30E-2, RBC-TWP50E-2
R410A On the existing air conditioner for simultaneous
Thickness 0.8 0.8 0.8 1.0 1.0
operation system (twin system), there is a case of
R22 using branch pipe that has insufficient compressive
(R407C)
strength.
In this case please change it to the branch pipe for
• In case that the pipe diameter is Ø12.7 mm or less
R410A.
and the thickness is less than 0.7 mm, be sure to use
the new pipes for works.
7-6-4. Curing of pipes
3. The pipes are left as coming out or gas leaks.
(Poor refrigerant) When removing and opening the indoor unit or outdoor
unit for a long time, cure the pipes as follows:
• There is possibility that rain water or air including
moisture enters in the pipe. • Otherwise rust may generate when moisture or
foreign matter due to dewing enters in the pipes.
4. Refrigerant recovery is impossible.
(Refrigerant recovery by the pump-down operation • The rust cannot be removed by cleaning, and a new
on the existing air conditioner) piping work is necessary.
• There is possibility that a large quantity of poor
oil or moisture remains inside of the pipe. Place position Term Curing manner
– 58 –
7-6-5. Final Installation Checks
Is there no scratch or dent on the existing pipes? Existing pipe: NO * Use a new pipes.
NO
Is it possible to operate the existing air conditioner?
YES
n In case that the gas pipe Ø19 mm is used for the Piping necessary to change the flare nut/
machining size due to pipe compression.
outdoor unit of SM803 (3 HP) or higher:
(Gas pipe size of our R410A model 3 to 5 HP is Ø15.9 mm) 1) Flare nut width: H (mm)
→ Turn the existing pipe switch on the cycle control
Copper pipe
P.C board of the outdoor unit to ON side. outer dia.
Ø6.4 Ø9.5 Ø12.7 Ø15.9 Ø19.0
At shipment from factory OFF → ON for existing pipe
(Refer to the table below.) (Be sure to set the contents For R410A 17 22 26 29 36
in the table below in order to restrict the refrigerating H
cycle pressure of the equipment in the pipe standard.) For R22 Same as above 24 27 Same
as above
Existing pipe SW
Switch 2) Flare machining size: A (mm)
3 HP Bit 3 of SW801 Copper pipe Ø6.4 Ø9.5 Ø12.7 Ø15.9 Ø19.0
A outer dia.
4, 5 HP Bit 5 of SW801
For R410A 9.1 13.2 16.6 19.7 24.0
Trial run
– 59 –
7-6-6. Recovery method of refrigerant for RAV-SM563AT-E, SM803AT-E
• When recovering refrigerant in case of reinstalla-
tion of the indoor or outdoor unit, etc., use the
refrigerant recovery switch on the terminal block
of the outdoor unit.
Refrigerant
recovery switch
Work procedure ON
1 2 3
Work procedure
1. Turn on the power supply. 3
2
2. Using the remote controller, set FAN operation to 1
SW802
1 2 3 4 5 6 1 2 3 4 5 6
– 60 –
8. CONTROL BLOCK DIAGRAM
8-1. Indoor Control Circuit
Main (Sub) master remote controller Weekly timer
*1 Connection Interface is attached to
master unit. Display Function setup LCD Function setup
(In case of group control operation) LCD driver
CPU CPU
*2 Weekly timer is not connectable to
the sub remote controller. Display Display
LED Key switch LCD Key switch
CN2
CN1
DC5V DC5V
Remote controller Power Power Secondary
communication circuit circuit battery
circuit
Central control remote controller *2
(Option) Option Option
Indoor unit
#1 #2 #3
A B A B A B
Connection Interfase
(Option)
CPU 1 2 3 1 2 3
Outdoor Outdoor
Power circuit unit unit
DC280V
1 2 3
– 61 –
8-2. Control Specifications
Remote controller
Outline of control
command
STOP Air conditioner stops.
FAN Fan operation
COOL Cooling operation
DRY Dry operation
HEAT Heating operation
AUTO • COOL/HEAT operation mode is
automatically selected by Ta
and Ts for operation. Ta : Room temperature
Ta
Ts : Setup temperature
(˚C) COOL
Tsc : Setup temperature in
+1.5
cooling operation
(COOL ON)
Tsc Tsh : Setup temperature
or Tsh + Room temperature
(COOL OFF) control temperature
-1.5 compensation
HEAT
– 62 –
No. Item Outline of specifications Remarks
2) Using the item code 06, the setup temperature in Shift of suction tempera-
heating operation can be compensated. ture in heating operation
Setup data 0 2 4 6
Setup temp. +0°C +2°C +4°C +6°C
compensation
Setting at shipment
Setup data 2
5 Air speed 1) Operation with (HH), (H), (L), or [AUTO] mode is HH > H > L > LL
selection performed by the command from the remote control-
ler.
2) When the air speed mode [AUTO] is selected, the air
speed varies by the difference between Ta and Ts.
<COOL>
Ta (˚C)
A
+3.0
HH B
+2.5 (HH) C
+2.0 H (HH) D
+1.5
H (HH)
+1.0 E
L(H)
+0.5
L(H)
Tsc
L(H) F
-0.5
L(L) G
– 63 –
No. Item Outline of specifications Remarks
Tc (˚C)
Tcj
HH
32
H
30 L
E zone
28 UL
D zone
26
OFF C zone
20
B zone
16
A zone
– 64 –
No. Item Outline of specifications Remarks
7 Freeze 1) The cooling operation (including Dry operation) is Tcj : Indoor heat ex-
preventive performed as follows based on the detected tempera- changer sensor
control ture of Tc sensor or Tcj sensor. temperature
(Low When [J] zone is detected for 6 minutes (Following
temperature figure), the commanded frequency is decreased from
release) the real operation frequency. After then the com-
manded frequency changes every 30 seconds while
operation is performed in [J] zone.
In [K] zone, time counting is interrupted and the
operation is held.
When [I] zone is detected, the timer is cleared and the
operation returns to the normal operation.
If the commanded frequency becomes S0 because the
operation continues in [J] zone, the return temperature
A is raised from 5°C to 12°C until [I] zone is detected
and the indoor fan
operates with [M] mode.
(˚C)
5 I A
K
2
J
A B N
56 (54) 52 (52) B
L
NOTE :
When the operation has started or when Tc or Tcj became Same when thermostat is
lower than 30°C after start of the operation, temperature turned off.
is controlled between values in parentheses of A and B.
– 65 –
No. Item Outline of specifications Remarks
– 66 –
No. Item Outline of specifications Remarks
13 Filter sign display 1) The operation time of the indoor fan is calculated, the [FILTER] goes on.
(Except wireless filter reset signal is sent to the remote controller when
type) the specified time (2500H) has passed, and it is
displayed on LCD.
2) When the filter reset signal has been received from the
remote controller, time of the calculation timer is
cleared. In this case, the measurement time is reset if
the specified time has passed, and display on LCD
disappears.
– 67 –
No. Item Outline of specifications Remarks
45˚ 103˚
2) After then a louver position is stored in the microcomputer every time when position
is operated on the remote controller, and the louver operates at the position stored
in memory in the next operation and after.
* If the operation mode has been changed from COOL to HEAT, from HEAT to
COOL, or the power has turned off, the stored louver position is cleared and the
status returns to one in item 1).
2) Air direction 1) When pushing [LOUVER] button during operation, the louver starts swinging.
adjustment 2) When the louver has arrived at the desired position, push [LOUVER] again.
(Swing The louver stops at that position.
operation)
– 68 –
No. Item Outline of specifications Remarks
Ta(˚C)
Tsh
Max. frequency is restricted
to approximately the rated
–3 heating frequency
–4
Normal control
– 69 –
<MCC-1402>
8-3-1. 4-W ay Air Discharge Cassette Type / Concealed Duct Type / Under Ceiling Type
8-3. Indoor Print Circuit Board
Microcomputer operation LED Filter/Option error input EEPROM Connection interface
DC fan output
Indoor/Outdoor
inter-unit cable
Optional
power supply
– 70 –
Remote controller
power supply LED
DC fan return
*1
Drain pump output
Float SW
Connector Pin
Function Specifications Remarks
No. No.
Option output CN60 1 DC12V (COM)
2 Defrost output ON during defrost operation of outdoor unit
3 Thermo. ON output ON during Real thermo-ON (Comp ON)
4 Cooling output ON when operation mode is in cooling system
(COOL, DRY, COOL in AUTO cooling/heating)
5 Heating output ON when operation mode is in heating system
(HEAT, HEAT in AUTO cooling/heating)
6 Fan output ON during indoor fan ON
(Air purifier is used/Interlock cable)
Outside error CN80 1 DC12V (COM) (When continued for 1 minute)
input Check code “L30” is output and forced operation stops.
2 DC12V (COM)
3 Outside error input
Filter option CN70 1 Filter/Option/Humidifier Option error input is controlled. (Protective operation
error setup input for device attached to outside is displayed.)
2 0V * Setting of option error input is performed from remote
controller. (DN=2A)
CHK CN71 1 Check mode input Used for operation check of indoor unit.
Operation check (Communication with outdoor unit or remote controller
2 0V is not performed, but the specified operation such as
indoor fan “H” or drain pump ON is output.)
DISP display CN72 1 Display mode input
mode
2 0V Display mode enables indoor unit and remote controller
to communicate. (When power is turned on)
EXCT demand CN73 1 Demand input
2 0V Forced thermo-OFF operation in indoor unit
4316V283 1
CDB MCC-1531
4316V282 1 1
4316V291 1 1
IPDU MCC-1438
4316V278 1
1: Applied
– 71 –
<MCC-5009>
RAV -SM563AT-E, RAV -SM803AT-E
<V iewed from parts of P.C board>
F01, 02, 25A fuse P.C. board earth lead DB02:
(Black) High power factor diode
Q404:
C12, 13, 14 High power factor circuit IGBT
electrolytic capacitor
F03: 3.15A fuse
DB01:
L-phase power supply lead Single-phase rectifier diode
(Black)
CN701:
4-way valve connector
RY701:
– 72 –
CN602:
Outdoor temperature 12V
(TO) sensor connector
5V
CN806: GND
Optional connector
CN600:
Heat exchange temperature
CN603:
Suction temperature
(TS) sensor connector
CN601:
Discharge temperature CN500: Fan drive circuit
(TD) sensor connector Case thermo Q300 to Q305:
connector FET (QTY: 6P) Comp. drive circuit
CN700: CN605: J800 to 803, 806 Q200 to Q205: IGBT (QTY: 6P)
PMV connector Sub SW board connector Model switch jumper line IC200: Drive IG (QTY: 1P)
<MCC-1531>
RAV -SM1103AT-E, RAV -SM1403AT-E / RAV -SP562AT-E, RAV -SP802AT-E
Model selection jumpers
Refrigerant recovery Switch (Available only service P.C. board)
SW802 J800 to J803
Dip switch Case thermo. switch Communication signal
EEPROM-IC SW801 P.M.V. CN702 CN500 (To MCC-1438)
IC801 CN800
TD sensor
CN600
Serial signal
(To terminal block) TO sensor
CN02 CN601
TE sensor
CN604
AC input TS sensor
(To MCC-1438) CN605
CN01
Optional connector
– 73 –
CN804
4-way valve
CN700
TD sensor
Serial signal CN600
(To terminal block)
CN02 TO sensor
CN601
TE sensor
CN604
AC input
(To MCC-1438) TS sensor
CN01 CN605
– 74 –
Not use
4-way valve CN804
CN700
Earth ground
CN03
DC320V output
(To MCC-1531)
CN04
Compressor output
CN09, CN10, CN11
– 75 –
REQUIREMENT
A sensor trouble may cause a liquid back-flow or abnormal overheat resulting in excessive shortening of the
compressor life. In a case of trouble on the compressor, be sure to check there is no error in the resistance
value an the refrigerating cycle of each sensor after repair and then start the operation.
Hold
3. Current release control I1–0.5
Normal operation
The output frequency and the output voltage are
controlled by AC current value detected by T02 on the
outdoor P.C. board so that input current of the inverter
does not exceed the specified value.
I1 value [A] 10.1 12.0 12.2 14.0 18.9 19.7 19.7 19.7
– 76 –
4. Outdoor fan control
W 1 W 2 W 3 W 4 W 5 W 6 W 7 W 8 W 9 W A W B W C W D W
SM56 200 300 350 410 480 500 530 560 640 670 700 750 800 840 840
SM80 200 300 350 410 480 500 530 560 640 670 700 750 840 940 980
SM110 250 280 320 360 410 460 520 580 640 700 760 860 860 900 930
SM140 250 280 320 360 410 460 520 580 640 700 760 860 860 900 970
a b
SM56, SM80 36 32
SM110, SM110 29 26
Operation with WE
TE [˚C] TD [˚C]
+1 tap/20 seconds
85
a
80
rpm hold Operation with
maximum tap in
b 75 each zone
–1 tap/20 seconds 65
Usual fan control
29°C < TO W5 WA W7 WC W9 WF
TO < 0°C W1 W2 W2 W4 W3 W5
TO error W1 WF W1 WF W1 WF
– 77 –
2) Heating fan control
Q The outdoor fan is controlled by TE sensor, TO sensor and the operation frequency.
(From Min. W1 to Max. are controlled according to the following table.)
R During 3 minutes after start-up, the fan is fixed
with the maximum fan tap corresponding to TE [˚C]
zone in the following table. After then the fan is
–2 tap/20 seconds
controlled by temperature of TE sensor. STOP timer count
S If status, TE > 24°C continues for 5 minutes, the 24
operation stops. This status is same to the –2 tap/20 seconds
usual Thermo-OFF which has no alarm display, 21
and the fan restarts after 2 minutes and 30 –1 tap/20 seconds
seconds. This intermittent operation is not 18
abnormal. rpm hold
T When the above status R occurs frequently, it 15
is considered that the filter of suction part of the +1 tap/20 seconds
indoor unit is stain. Clean the filter and then
restart the operation.
(The operation frequency differs according to the model type. The case of SM110 is shown in the table below.)
Temp. range Below 33 Hz Above 33 Hz below 51 Hz Above 51 Hz
10°C < TO W7 W8 W9
5 < TO < 10°C WA WB WF
Maximum
TO < 5°C WF WF WF
TO error WF WF WF
– 78 –
6. Defrost control
Q In heating operation, defrost operation is performed when TE sensor temperature satisfies any condition
in A zone to D zone.
R The defrost operation is immediately finished if TE sensor temperature has become 12°C or more, or it
also is finished when condition of 7°C < TE < 12°C has continued for 1 minute. The defrost operation is
also finished when defrost operation has continued for 10 minutes even if TE sensor temperature has
become 7°C or lower.
S After defrost operation has finished, the compressor and the outdoor fan start heating operation after
stopped for approx. 50 seconds.
0 10 15 c b a d [min.]
TE [ºC]
–4 (–5)
A zone
zone
–6 (–10)
–10 (–13) B zone
zone
Numerals enclosed with parentheses represent numeral values of SM110 and SM140.
* The minimum TE value between 10 and 15 minutes after heating operation has started is stored in memory as TE0.
A zone Defrost operation is performed in this zone when TE0-TE > 3 continued for T seconds.
B zone Defrost operation is performed in this zone when TE0-TE > 3 continued for T seconds.
C zone Defrost operation is performed when this zone continued for T seconds.
D zone Defrost operation is performed when this zone continued for T seconds.
a 35 50
b 29 35
c 29 30
d 90 90
T 20 20
– 79 –
10. TROUBLESHOOTING
1. Before troubleshooting
1) Required tools/instruments
• + and – screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch
• Tester, thermometer, pressure gauge, etc.
2) Confirmation points before check
a) The following operations are normal.
1. Compressor does not operate.
• Is not 3-minutes delay (3 minutes after compressor OFF)?
• Does not thermostat turn off?
• Does not timer operate during fan operation?
• Is not outside high-temperature operation controlled in heating operation?
2. Indoor fan does not rotate.
• Does not cool air discharge preventive control work in heating operation?
3. Outdoor fan does not rotate or air volume changes.
• Does not high-temperature release operation control work in heating operation?
• Does not outside low-temperature operation control work in cooling operation?
• Is not defrost operation performed?
4. ON/OFF operation cannot be performed from remote controller.
• Is not the control operation performed from outside/remote side?
• Is not automatic address being set up?
(When the power is turned on at the first time or when indoor unit address setting is changed, the
operation cannot be performed for maximum approx. 5 minutes after power-ON.)
2. Troubleshooting procedure
When a trouble occurred, check the parts along with the following procedure.
Trouble → Confirmation of check code display → Check defective position and parts.
NOTE :
For cause of a trouble, power conditions or malfunction/erroneous diagnosis of microcomputer due to outer
noise is considered except the items to be checked. If there is any noise source, change the cables of the
remote controller to shield cables.
– 80 –
<W ireless remote controller type> (For 4-way air discharge cassette type only models)
1. Before troubleshooting
1) Required tools/instruments
• + and – screwdrivers, spanners, radio cutting pliers, nippers, etc.
• Tester, thermometer, pressure gauge, etc.
2) Confirmation points before check
a) The following operations are normal.
1. Compressor does not operate.
• Is not 3-minutes delay (3 minutes after compressor OFF)?
• Does not thermostat turn off?
• Does not timer operate during fan operation?
• Is not outside high-temperature operation controlled in heating operation?
2. Indoor fan does not rotate.
• Does not cool air discharge preventive control work in heating operation?
3) Outdoor fan does not rotate or air volume changes.
• Does not high-temperature release operation control work in heating operation?
• Does not outside low-temperature operation control work in cooling operation?
• Is not defrost operation performed?
4) ON/OFF operation cannot be performed from remote controller.
• Is not forced operation performed?
• Is not the control operation performed from outside/remote side?
• Is not automatic address being set up?
a) Did you return the cabling to the initial positions?
b) Are connecting cables between indoor unit and receiving unit correct?
2. Troubleshooting procedure
(When the power is turned on at the first time or when indoor unit address setting is changed, the operation
cannot be performed for maximum approx. 5 minutes after power-ON.)
When a trouble occurred, check the parts along with the following procedure.
1) Outline of judgment
The primary judgment to check where a trouble occurred in indoor unit or outdoor unit is performed with
the following method.
Method to judge the erroneous position by flashing indication on the display part of indoor unit
(sensors of the receiving unit)
The indoor unit monitors operating status of the air conditioner, and the blocked contents of self-diagnosis
are displayed restricted to the following cases if a protective circuit works.
– 81 –
10-2. Check Code List
Error mode detected by indoor and outdoor units ¥: Flash, ¡: Go on, l: Go off
Wireless sensor Wired remote Diagnostic function
lamp display controller Judgment and measures
Status of air
Operation Timer Ready Check code Cause of operation conditioner Condition
No communication from remote controller (including wireless) Stop Displayed when 1. Check cables of remote controller and communication adapters.
¥ l l E03 and communication adapters (Automatic reset) error is detected • Handy remote controller LCD display OFF (Disconnection)
• Central remote controller [97] check code
The serial signal is not output from outdoor unit to indoor unit. S top Displayed when 1. Outdoor unit does not completely operate.
• Miscabling of inter-unit cables (Automatic reset) error is detected • Inter-unit cable check, correction of miscabling, case thermo operation
l l ¥ E04 • Defective serial sensing circuit on outdoor P.C. board
• Defective serial receiving circuit on indoor P.C. board
• Outdoor P.C. board check, P.C. board cables check
2. In normal operation
P.C. board (Indoor receiving/Outdoor sending) check
Duplicated indoor unit addresses Stop Displayed when 1. Check whether there is modification of remote controller connection (Group/
error is detected Individual) or not after power has been turned on (finish of group configuration/
¥ l l E08 address check).
* If group configuration and address are not normal when the power has been turned
on, the mode automatically shifts to address setup mode. (Resetting of address)
Communication error between indoor MCU Stop Displayed when 1. Check cables of remote controller.
¥ l l E10 • Communication error between fan driving MCU and main
MCU
(Automatic reset) error is detected 2. Check power cables of indoor unit.
3. Check indoor P.C. board.
Regular communication error between master and sub indoor Stop Displayed when 1. Check cables of remote controller.
¥ l l E18 units or between main and sub indoor units (Automatic reset) error is detected 2. Check indoor power cable.
3. Check indoor P.C. board.
¥ ¥ l Coming-off, disconnection or short of indoor heat exchanger Stop Displayed when 1. Check indoor heat exchanger temperature sensor (TCJ).
– 82 –
F01 sensor (TCJ) (Automatic reset) error is detected 2. Check indoor P.C. board.
¥ ¥ l F02
Coming-off, disconnection or short of indoor heat exchanger
sensor (TC)
Stop Displayed when 1. Check indoor heat exchanger temperature sensor (TC).
(Automatic reset) error is detected 2. Check indoor P.C. board.
¥ ¥ ¡ F04
Coming-off, disconnection or short of outdoor temperature
sensor (TD)
Stop Displayed when 1. Check outdoor temperature sensor (TD).
error is detected 2. Check outdoor CDB P.C. board.
¥ ¥ ¡ F06
Coming-off, disconnection or short of outdoor temperature
sensor (TE/TS)
Stop Displayed when 1. Check outdoor temperature sensor (TE/TS).
error is detected 2. Check outdoor CDB P.C. board.
¥ ¥ ¡ F08
Coming-off, disconnection or short of outdoor temperature
sensor (TO)
Operation
continues.
Displayed when 1. Check outdoor temperature sensor (TO).
error is detected 2. Check outdoor CDB P.C. board.
¥ ¥ l F10
Coming-off, disconnection or short of indoor heat exchanger
sensor (TA)
Stop Displayed when 1. Check indoor heat exchanger temperature sensor (TA).
(Automatic reset) error is detected 2. Check indoor P.C. board.
¥ ¥ l F29
Indoor EEPROM error
• EEPROM access error
Stop Displayed when 1. Check indoor EEPROM. (including socket insertion)
(Automatic reset) error is detected 2. Check indoor P.C. board.
Breakdown of compressor Stop Displayed when 1. Check power voltage. AC230V ±20V
¥ l l H01 • Displayed when error is detected error is detected 2. Overload operation of refrigerating cycle
3. Check current detection circuit at AC side.
Compressor does not rotate. Stop Displayed when 1. Trouble of compressor (Compressor lock, etc.) : Replace compressor.
l ¥ l H02 • Over-current protective circuit operates after specified time
passed when compressor had been activated.
error is detected 2. Defective cabling of compressor (Phase missing)
3. Phase-missing operation of power supply (3-phase model)
Current detection circuit error Stop Displayed when 1. Compressor immediately stops even if restarted. : Check IPDU.
l ¥ l H03 • Current value at AC side is high even during compressor-OFF.
• Phase of power supply is missed.
error is detected 2. Phase-missing operation of power supply
Check 3-phase power voltage and cables.
¥ l ¥ L03
Duplicated indoor master units Stop Displayed when 1. Check whether there is modification of remote controller connection (Group/
error is detected Individual) or not after power has been turned on (finish of group configuration/
address check).
¥ l ¥ L07
There is group line in individual indoor units. Stop Displayed when
error is detected
* If group configuration and address are not normal when the power has been turned
on, the mode automatically shifts to address setup mode. (Resetting of address)
¥ l ¥ L08
Unsetting of indoor group address Stop Displayed when
error is detected
¥: Flash, ¡: Go on, l: Go off
Wireless sensor Wired remote Diagnostic function
lamp display controller Judgment and measures
Status of air
Operation Timer Ready Check code Cause of operation conditioner Condition
¥ l ¥ L09
Unset indoor capacity Stop Displayed when 1. Set the indoor capacity. (DN=I1)
error is detected
Outdoor unit and other errors Stop Displayed when 1. Check cables of CDB and IPDU.
• Communication error between CDB and IPDU error is detected 2. Abnormal overload operation of refrigerating cycle
l ¥ l L29 (Coming-off of connector)
• Heat sink temperature error
(Detection of temperature over specified value)
¥ ¡ ¥ L30
Abnormal outside interlock input Stop Displayed when 1. Check outside devices.
error is detected 2. Check indoor P.C. board.
¥ ¡ ¥ L31
Phase detection protective circuit operates. (Normal models) Operation continues. Displayed when 1. Check power phase order (Reversed phase)/phase missing.
(Compressor stops.) error is detected 2. Check outdoor P.C. board.
Fan motor thermal protection Stop Displayed when 1. Check thermal relay of fan motor.
No check code is displayed. error is detected 2. Check indoor P.C. board.
Discharge temperature error Stop Displayed when 1. Check refrigerating cycle. (Gas leak)
¥ l ¥ P03 • Discharge temperature over specified value was detected. error is detected 2. Trouble of PMV
3. Check Td sensor.
High-pressure protection error by TE sensor Stop Displayed when 1. Overload operation of refrigerating cycle
¥ l ¥ P04 (Temperature over specified value was detected.) error is detected 2. Check outdoor temperature sensor (TE).
3. Check outdoor CDB P.C. board.
Float switch operation Stop Displayed when 1. Defect of drain pump
l ¥ ¥ P10 • Disconnection, coming-off, defective float switch contactor of float
circuit
error is detected 2. Clogging of drain pump
3. Check float switch.
– 83 –
¥ l ¥ P26
Inverter over-current protective circuit operates. (For a short time)
Short voltage of main circuit operates.
Stop Displayed when 1. Inverter immediately stops even if restarted. : Compressor motor rare short
error is detected 2. Check IPDU. : Cabling error
¥ l ¥ P29
IPDU position detection circuit error Stop Displayed when 1. Position detection circuit operates even if operating compressor by
error is detected removing 3P connector. : Replace IPDU.
¥ l ¥ P31
Own unit stops while warning is output to other indoor units. Stop (Sub unit)
(Automatic reset)
Displayed when 1. Judge sub unit while master unit is in [E03], [L03], [L07], [L08].
error is detected 2. Check indoor P.C. board.
For an error mode detected in outdoor unit, the fan operates because sub unit of a group operation does not communicate with the outdoor unit.
Error mode detected by remote controller ¥: Flash, ¡: Go on, l: Go off
Wireless sensor Diagnostic function
lamp display Wired remote controller
Status of Judgment and measures
Operation Timer Ready Check code Cause of operation air conditioner Condition
No communication with master indoor unit Stop — Remote controller power error, Defective indoor EEPROM
• Remote controller cable is not correctly 1. Check remote controller inter-unit cables.
No check code is displayed. connected. 2. Check remote controller.
— — — (Remote controller does • Power of indoor unit is not turned on. 3. Check indoor power cables.
not operate.) • Automatic address cannot be completed. 4. Check indoor P.C. board.
5. Check indoor EEPROM. (including socket insertion)
: Phenomenon of automatic address repetition occurred.
No communication with indoor master unit Stop Displayed when Signal receiving of remote controller is defective.
• Disconnection of inter-unit cable between remote (Automatic restart) error is detected 1. Check remote controller inter-unit cables.
¥ l l E01*2 controller and master indoor unit
(Detected at remote controller side) * When there is center, 2. Check remote controller.
3. Check indoor power cables.
operation continues
4. Check indoor P.C. board.
Signal sending error to indoor unit Stop Displayed when Signal sending of remote controller is defective.
(Detected at remote controller side) (Automatic restart) error is detected 1. Check sending circuit inside of remote controller.
¥ l l E02
* When there is center,
: Replace remote controller.
operation continues.
Multiple master remote controllers are recognized. Stop Displayed when 1. Check there are multiple master units for 2 remote controllers
¥ l l E09 (Detected at remote controller side) (Sub unit continues operation.) error is detected (including wireless).
: Master unit is one and others are sub units.
Duplicated indoor central addresses on Stop Displayed when 1. Check address setup of central control system network. (DN = 03)
¥ ¡ ¥ L20 communication of central control system
(Detected by central controller side)
(Automatic restart) error is detected
– 84 –
*2 Check code is not displayed by wired remote controller. (Usual operation of air conditioner is disabled.)
For wireless type models, E01 is notified by the display lamp.
Sending error central remote controller Operation continues Displayed when 1. Check communication line/miscabling/ Check power of indoor unit.
— — — C05 error is detected 2. Check communication. (U3, U4 terminals)
3. Check network adapter P.C. board.
Receiving error in central remote controller Operation continues Displayed when 4. Check central controller
— — — C06 error is detected (such as central control remote controller, etc.).
5. Terminal resistance check (connection interface SW01)
Differs according to error contents of unit with Continuation/Stop Displayed when Check the check code of corresponding unit by remote controller
— — — P30 occurrence of alarm. (Based on a case) error is detected
Revised : Mar. 2007
10-3. Error Mode Detected by LED on Outdoor P.C. Board
RAV-SM1103AT-E, RAV-SM1403AT-E /
RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E
<SW801: LED display in bit 1, bit 2 OFF>
• When multiple errors are detected, the latest error is displayed.
• When LED display is ¡ (Go on), there is the main cause of trouble on the objective part of control at CDB
side and the unit stops.
• When LED display is ¥ (Flash), there is the main cause of trouble on the objective part of control at IPDU
side and the unit stops.
• When case thermostat operates, the communication is interrupted on the serial circuit. If continuing the case
thermostat operation, a serial communication error occurs because serial sending to the indoor unit is
interrupted.
<<Check code>>
The check codes are classified into Type A and Type B according to the used remote controller.
Be sure to check the remote controller which you use.
Type A :
Neutral 2-cores type wired remote controller such as RBC-AMT31E, RBC-AS21E2, and wireless
remote controller kit such as TCB-AX21U (W)-E2.
Type B :
Polarized 3-cores type wired remote controller such as RBC-SR1-PE2, RBC-SR2-PE2, and central
control remote controller such as RBC-CR64-PE2.
– 85 –
10-4. Troubleshooting Procedure for Each Check Code
10-4-1. Check Code
[E01 error]
NO
Is inter-unit cable of A and B normal? Correct inter-unit cable of remote controller.
YES
NO
Is group control operation?
YES
YES
Are two remote controllers YES Correct as a master unit/a sub unit
set without master unit? (Remote controller address connector)
NO
[E09 error]
Are two remote controllers YES Correct as a master unit/a sub unit
set without master unit? (Remote controller address connector)
NO
– 86 –
Revised : Mar. 2007
[E04 error]
NO
Does outdoor unit operate?
YES
NO
Is setup of group address correct? Check item code [14].
YES
NO
Are 1, 2, 3 inter-unit cables normal? Correct inter-unit cable.
YES
®
2 and 3 of inter-terminal blocks (1, 2, 3) (MCC-1402).
of indoor unit vary?* Defect Replace
YES
* As shown in the following figure, perform measurement
within 20 seconds after power ON.
S5277G
Black 3
White 2
1
Inter-terminal block
®
Check indoor P.C. board (MCC-1402).
Defect Replace
MCC-5009 RAV-SM563AT-E
RAV-SM803AT-E
RAV-SM1103AT-E
®
Check outdoor P.C. board
Defect Replace RAV-SM1403AT-E
MCC-1531 and MCC-1438 RAV-SP562AT-E
RAV-SP802AT-E
RAV-SP1102AT-E
RAV-SP1402AT-E
– 87 –
[E10 error]
[E18 error]
NO
Is inter-unit cable of A and B normal? Correct inter-unit cable of remote controller.
YES
YES NO
Is group control operation? Is power of all indoor units turned on?
NO
Check indoor P.C. board (MCC-1402). Check power connection of indoor unit.
Defect Replace (Turn on power again.)
If the above is detected when power has been turned on, the mode automatically enters in automatic ad-
dress setup mode. (Check code is not displayed.)
However, if the above is detected during automatic address setup mode, the check code may be displayed.
[L09 error]
– 88 –
[L20 error]
NO
Are cable connections to communication line U3, U4 normal? Correct cable connection
YES
[L30 error]
[P10 error]
Does drain pump NO Is power of drain NO Check indoor P.C. board (MCC-1402).
operate? pump turned on? Defect → Replace
YES YES
Replace drain pump.
Check drain pipe, etc. Check cabling.
[F10 error]
YES
* Refer to Characteristics-1.
Check indoor P.C. board (MCC-1402).
Defect → Replace
– 89 –
Revised : Mar. 2007
[P12 error]
<Only for 4-way air discharge cassette type models>
CN334
– 90 –
Revised : Mar. 2007
[P22 error]
NOTE :
However, GND circuit error inside of the motor is rarely detected even if the above check is carried out.
When the circuit does not become normal even if P.C. board has been replaced, replace outdoor fan motor.
Single phase
Objective P.C. board Control P.C. board CDB P.C. board CDB P.C. board
– 91 –
Revised : Mar. 2007
[P19 error]
NO Is voltage applied NO
Is operation of to 4-way valve coil terminal
4-way valve normal? in heating operation?
YES YES
NO Is flow of refrigerant
®
by electron expansion Check 4-way valve
valve normal? Defect Replace
YES
NO
Replace TC sensor. Check CDB P.C. board.
YES
® ®
Check indoor P.C. board. Check CDB P.C. board.
Defect Replace Defect Replace
• In cooling operation, if high pressure is abnormally raised, [P19 error] / [08 error] may be displayed.
In this case, remove cause of pressure up and then check again referring to the item [P04 error] / [21 error].
[F02 error]
Are characteristics of NO
Replace TC sensor.
TC sensor resistance value normal?
YES * Refer to Characteristics-2.
®
(MCC-1402).
Defect Replace
– 92 –
Revised : Mar. 2007
[F01 error]
Are characteristics of NO
Replace TCJ sensor.
TCJ sensor resistance value normal?
YES * Refer to Characteristics-2.
®
(MCC-1402).
Defect Replace
[P26 error]
NO
Is power voltage normal? Improve the power supply line.
YES
Does RY01 relay of YES Are not “P26” and “14” errors output NO
IPDU operate? when an operation is performed by
removing 3P connector of compressor?
NO YES
* Single-phase type is not provided to
RAV-SM563AT-E, SM803AT-E.
YES Replace IPDU.
Is not AC fuse fused?
Replace IPDU.
NO
Is compressor normal?
* Replace control P.C. board
of RAV-SM563AT-E, YES
SM803AT-E.
® ®
Check IPDU. Check rare short of compressor trouble.
Defect Replace Defect Replace
– 93 –
Revised : Mar. 2007
[P29 error]
YES
NO
Is compressor normal?
YES
YES
Is not earthed? Compressor error ® Replace
NO
YES
Is not winding shorted? Compressor error ® Replace
(Is resistance between windings 0.6 to 1.2W?)
NO
YES
Is not winding opened? Compressor error ® Replace
NO
[H03 error]
Check IPDU.
Defect ® Replace * For RAV-SM563AT-E, SM803AT-E, replace control P.C. board.
– 94 –
Revised : Mar. 2007
[F06 error]
Are connections of NO
TE/TS sensor connectors of Correct connection of connector.
CDB CN604/CN605 normal?
YES
* (For RAV-SM563AT-E, SM803AT-E, CN600 TE sensor and CN603 TS sensor)
®
Check CDB.
Defect Replace * Refer to Characteristics-3.
[F04 error]
®
Check control P.C. board.
Defect Replace * Refer to Characteristics-4.
[F08 error]
®
Check CDB.
Defect Replace * Refer to Characteristics-5.
– 95 –
Revised : Mar. 2007
[L29 error]
Are connections of NO
CDB CN800 and CDB IPDU CN06 Correct connection of connector.
connectors normal?
YES
Was the error just after YES NO Check cabling between IPDU
power ON determined? Are cabling/connector normal? and CDB and connector.
NO YES
®
IPDU P.C. board error
Defect Replace
YES
Is there no abnormal overload? Improve and eliminate the cause.
NO
®
IPDU P.C. board error
Defect Replace
[H02 error]
NO
Is power voltage normal? Improve power line.
YES
Is compressor normal?
NO Is there no
slackened refrigerant?
NO
Compressor lock ® Replace
YES YES
NO ®
®
Does electron expansion Check TE and TS sensors. Replace
valve normally operate? Check electron expansion valve. Replace
YES
®
Check IPDU and CDB. * For RAV-SM563AT-E, SM803AT-E,
Defect Replace replace control P.C. board.
– 96 –
Revised : Mar. 2007
[P03 error]
YES
Is not abnormal overload? Improve and delete the cause
NO
Are characteristics of NO
Replace TD sensor.
TD sensor resistance value normal?
* Refer to Characteristics-4.
YES
®
Check CDB.
Defect Replace
[H01 error]
NO
Is power voltage normal? Improve power line.
YES
YES
Is not abnormal overload? Improve and delete the cause.
NO
NO
Is the circuit detected by Check and correct circuit cables.
current sensor normal?
YES
®
Check IPDU.
Defect Replace
– 97 –
Revised : Mar. 2007
[P04 error]
Is high-voltage NO
protective operation by
TE sensor normal?
YES
®
Check TE sensor.
Defect Replace
NO
Is fan motor normal? Replace fan motor.
YES
NO
Does PMV normally operate?
YES
– 98 –
[C06 error] (Central controller)
NO
Is U3, U4 communication line normal? Correct communication line.
YES
YES
Is there no connection error of power line? Correct power cable.
NO
YES
Is not power of source power supply turned on? Turn on the source power supply.
NO
YES
Did a power failure occur? Clear the check code.
NO
YES
Is there no noise source, etc.? Eliminate noise, etc.
NO
NO
Can central remote controller (Same as others)
control normally other indoor units? Check central controller.
Is handling of central remote controller reflected Defect → Replace
on the operation status of indoor unit?
YES
– 99 –
[E03 error] (Master indoor unit)
[E03 error] is detected when the indoor unit cannot receive a signal sent from the main remote controller (and
central controller).
In this case, check the communication cables of the remote controllers A and B, the central control system X
and Y. As communication is disabled, [E03] is not displayed on the main remote controller and the central
controller. [E01] is displayed on the main remote controller and [97 error] on the central controller, respectively.
If [E03] occurs during an operation, the air conditioner stops.
* If EEPROM has not been inserted when the power was turned on or if EEPROM data never be read/written,
the automatic address mode is repeated. In this time, the central controller displays [97 error].
(Power ON)
(Approx. 3 minutes)
[SET] is displayed on
main remote controller.
(Approx. 1 minute)
(Repetition)
LED (D02) on
indoor unit P.C. board flashes
with 1Hz for approx. 10 seconds.
Reboot
(Reset)
– 100 –
10-4-2. Relational Graph of Temperature Sensor Resistance Value and Temperature
20 40
TA sensor TC, TCJ sensor
30 Caracteristics-2
Caracteristics-1
Resistance
(kW)
Resistance
(kW)
10 20
10
0 0
10 20 30 40 50 –10 0 10 20 30 40 50 60 70
Temperature [˚C] Temperature [˚C]
Resistance
(kW)
Resistance
(kW)
(10˚C or lower) (10˚C or higher)
100 10
0 0
-10 0 10 20 30 40 50 60 70
Temperature [˚C]
TD sensor
200 Caracteristics-4 20
Resistance
(kW)
Resistance
(kW)
(50˚C or lower) (50˚C or higher)
100 10
0 0
50 100
Temperature [˚C]
– 101 –
11. REPLACEMENT OF SERVICE INDOOR P.C. BOARD
<REPLACEMENT PROCEDURE>
CASE 1
Before replacement, power of the indoor unit can be turned on and the setup data can be readout
from the wired remote controller.
ò
Replace service P.C. board & power ON *2
ò
Write the read data to EEPROM *3
ò
Power reset (All indoor units in the group when group operation)
CASE 2
Before replacement the setup data can not be readout from the wired remote controller.
ò
Write the data such as high ceiling setup to EEPROM (According to the customers’ information) *3
ò
Power reset (All indoor units in the group when group operation)
– 102 –
r1 Readout of the setup data from EEPROM
(Data in EEPROM contents, which have been changed at the local site, are read out together with data in EEPROM
set at shipment from the factory.)
buttons of the remote controller at the same time for 4 seconds or more. 1
SET CL TEST
1. Push , , and
(Corresponded with No. in Remote controller)
When group operation, the master indoor unit address is displayed at the first time. In this time, the item code
(DN) 10 is displayed. The fan of the selected indoor unit operates and the louver starts swinging if any.
button, the indoor unit address in the group are displayed successively. 2
UNIT
2. Every pushing
Specify the indoor unit No. to be replaced.
3. Using the set temperature / buttons, the item code (DN) can be moved up and down one by one. 3
4. First change the item code (DN) from 10 to 01.
(Setting of filter sign lighting time) Make a note of the set data displayed in this time.
5. Next change the item code (DN) using the set temperature / buttons. Also make a note of the set data.
6. Repeat item 5. and make a note of the important set data as shown in the later table (Ex.).
• 01 to FF are provided in the item code (DN). On the way of operation, DN No. may come out.
button to return the status to usual stop status. 6
TEST
7. After finishing making a note, push
(Approx. 1 minute is required to start handling of the remote controller.)
If short-circuit-plug is inserted in
CN34 CN34 of the P. C. board to replace,
re-use it in service P. C. board.
– 103 –
r3 Writing of the setup contents to EEPROM
(The contents of EEPROM installed on the service P.C. board have been set up at shipment from the factory.)
buttons of the remote controller at the same time for 4 seconds or more. 1
SET CL TEST
1. Push , , and
(Corresponded with No. in Remote controller )
In group operation control, the master indoor unit No. is displayed at the first time. (If the automatic address
setup mode is interrupted in item 2. - a) - 2) in the previous page, the unit No. ALL is displayed.) In this time,
the item code (DN) 10 is displayed. The fan of the selected indoor unit operates and the louver starts
swinging if any.
button, the indoor unit numbers in the group control are displayed successively. 2
UNIT
2. Every pushing
Specify the indoor unit No. of which P.C. board has been replaced with a service P.C. board.
(When the unit No. ALL is displayed, this operation cannot be performed.)
3. Using the set temperature / buttons, the item code (DN) can be moved up and down one by one. 3
4. First set a type and capacity of the indoor unit.
(Setting the type and capacity writes the data at shipment from the factory in EEPROM.)
1) Set the item code (DN) to 10. (As it is)
2) Using the timer time / buttons, set up a type. 4
(For example, 4-way air discharge cassette type is 0001) Refer to the attached table.
button. (OK when the display goes on.) 5
SET
3) Push
4) Using the set temperature / buttons, set 11 to the item code (DN).
5) Using the timer time / buttons, set the capacity.
(For example, 0012 for class 80) Refer to the attached table.
SET
6) Push button. (OK when the display goes on.)
button to return the status to usual stop status. 6
TEST
7) Push
(Approx. 1 minute is required to start handling of the remote controller.)
5. Next write the contents which have been set up at the local site such as the address setup in EEPROM.
Repeat the above procedure 1. and 2.
6. Using the set temperature / buttons, set 01 to the item code (DN).
(Setup of lighting time of filter sign)
7. The contents of the displayed setup data in this time should be agreed with the contents in the previous
memorandum in r1.
1) If data disagree, change the displayed setup data to that in the previous memorandum by the timer time
SET
/ buttons, and then push button. (OK when the display goes on.)
2) There is nothing to do when data agrees.
8. Using the set temperature / buttons, change the item code (DN).
As same as the above, check the contents of the setup data and then change them to data contents in the
previous memorandum.
9. Then repeat the procedure 7. and 8.
TEST
10. After completion of setup, push button to return
<REMOTE CONTROLLER>
the status to the usual stop status. 6
(Approx. 1 minute is required to start handling of
the remote controller.)
* 01 to 9F are provided in the item code (DN).
On the way of operation, DN No. may come out. SET DATA
UNIT No.
6
FILTER
RESET TEST SET CL UNIT 5
1 2
– 104 –
Revised : Mar. 2007
Memorandum for setup contents (Item code table (Example))
Type
Item code [10]
Setup data Type Abbreviated name
0001* 4-way air discharge cassette RAV-SM563/803/1103/1403UT-E, RAV-SP1102UT-E
0004 Concealed duct RAV-SM562/802/1102/1402BT-E
0007 Under ceiling RAV-SM562/802/1102/1402CT-E
– 105 –
Revised : Mar. 2007
2 Change ON of Bit [1: TEST] of the sensor P.C. board switch [S003] to OFF.
Mount the sensor cover and mount the adjuster with sensor to the ceiling panel.
Turn on power of the unit.
3 Push
ON / OFF
button on the wireless remote controller and select [COOL] or [HEAT] operation
MODE
mode using button.
(All the display lamps of sensors on the wireless remote controller flash during Test Run.)
• Do not perform Test Run operation in other modes than [HEAT] / [COOL] mode.
• Detection of error is performed as usual.
Bit 1 : OFF to ON
S003
ON
4
3
2
1
Sensor cover
Sensor P.C. board
– 106 –
(Except 4-way Air Discharge Cassette Type and Under Ceiling Type)
1 Remove a screw which fixes the serial olate of the receiver part on the wireless remote
controller.
Remove the nameplate of the reciver section by inserting a minus screwdriver, etc. into the notch at the
bottom of the plate, and set the Dip switch to [TEST RUN ON].
Notch Nameplate
Small screw
2 Change Bit [1: TEST] of the switch [S003] on the sensor P.C. board from OFF to ON.
Mount the sensor cover and attach the adjust corner cap with with sensors to the ceiling panel.
Turn on power of the air conditioner.
3 Push button of the wireless remote controller and select an operation mode [COOL] or
MODE
[HEAT] with button. (All the display lamps of the wireless remote controller sensor
section flash during the tst operation.)
• Do not use operation mode other than [COOL] or [HEAT].
• Error is detected as usual.
4 When the test operation has finished, push button to stop the operation.
ON
– 107 –
<In case of wireless remote controller>
Procedure Description
1 The operation is not accepted for 5 minutes when power has been turned on at first time after installation,
and 1 minute when power has been turned on at the next time and after. After the specified time has
passed, perform a test operation.
Push [Start/Stop] button and change the operation mode to [COOL] or [HEAT] with [Mode] button.
2 Then change the fan speed to [High] using [Fan] button.
3 Set temperature to [18°C] using [Temperature set] Set temperature to [30°C] using [Temperature set]
button. button.
After checking the receiving sound “Pi”, immediately After checking the receiving sound “Pi”, immediately
4 push [Temperature set] button to set to [19°C] push [Temperature set] button to set to [29°C].
After checking the receiving sound “Pi”, immediately After checking the receiving sound “Pi”, immediately
5 push [Temperature set] button to set to [18°C]. push [Temperature set] button to set to [30°C].
2 3, 4, 5, 6
2, 7
– 108 –
Revised : Mar. 2007
Item No. (DN) table (Selection of function)
01 Filter sign lighting 0000 : None 0002 for D.I. and S.D.I.
time 0002 : 2500H (4-Way/Duct/Ceiling Type) models
02 Dirty state of filter 0000 : Standard 0001 : High degree of dirt 0000 : Standard
(Half of standard time)
03 Central control 0001 : No.1 unit to 0064 : No.64 unit 0099 : Unfixed
address 0099 : Unfixed
0F Cooling only 0000 : Heat pump 0001 : Cooling only 0000 : Shared for cooling/
(No display of [AUTO] [HEAT]) heating
12 Line address 0001 : No.1 unit to 0030 : No.30 unit 0099 : Unfixed
13 Indoor unit address 0001 : No.1 unit to 0064 : No.64 unit 0099 : Unfixed
19
32 Sensor selection 0000 : Body TA sensor 0001 : Remote controller sensor 0000 : Body sensor
60 Timer set 0000 : Available (Operable) 0001 : Unavailable (Operation prohibited) 0000 : Available
(Wired remote
controller)
– 109 –
12-1-2. Cabling and Setting of Remote Controller Control
2-remote controller control <Wireless remote controller>
(Controlled by two remote controllers) (4-Way Air Discharge Cassette Type only)
One or multiple indoor units are controlled by two How to set wireless remote controller to sub
remote controllers. remote controller
(Max. 2 remote controllers are connectable.)
Change OFF of Bit [3: Remote controller Sub/Master]
• 1 indoor unit is controlled by 2 of switch S003 to ON.
S003
remote controllers Bit 1 : OFF to ON
4
3
2
1
switch (Master) switch (Sub) Sensor
cover
Sold separately Sold separately
Sensor P.C. board
A B A B Adjust
corner cap
Remote controller
cables (Procured locally) [Operation]
Terminal block for
remote controller cables 1. The operation contents can be changed by Last-
A B push-priority.
Indoor unit 2. Use a timer on either Master remote controller or
1 2 3 Sub remote controller.
1 2 3 4 ON
1 2 3 4
4
3
2
ON
– 110 –
12-1-3. Monitor Function of Remote Controller Switch
<Procedure>
1 Push +
CL TEST
buttons simultaneously for 4 seconds or more to call the service monitor mode.
The service monitor goes on, the master indoor unit No. is displayed, and then temperature of the item
code 00 is displayed.
2 Push the temperature setup / buttons to select the sensor No. (Item code) of the sen-
sor to be monitored.
The sensor numbers are described below:
SET DATA
UNIT No.
R.C. No.
TEMP. ON / OFF
4 FILTER
RESET TEST SET CL UNIT
1 3
<Operation procedure>
1 2 3 4
Returned to usual display
3 The temperature of indoor units and outdoor unit in a group control can be monitored by
UNIT
pushing button to select the indoor unit to be monitored.
4 Pushing
TEST
button returns the display to usual display.
– 111 –
n Calling of error history
<Contents>
The error contents in the past can be called.
<Procedure>
SET DATA
1 Push +
CL TEST
buttons simultaneously for 4
UNIT No.
R.C. No.
3 Pushing
TEST
button returns the display to usual
1 2 3
display.
Returned to usual display
<Requirement>
CL
Do not push button, otherwise all the error histories of
the indoor unit are deleted.
IN IN Master IN IN IN
1-1 2-1 3-1 4-1 7-1
Max. 8 units
Remote controller
– 112 –
12-2. Setup at Local Site / Others
Model name: TCB-PCNT30TLE2
∗ In case of customized setup, the address is necessary to be set up again from the wired remote
controller after automatic addressing.
Central control device Central control device
U1 U2 U1 U2 Central control devices: Max. 10 units
U3 U4 U3 U4
Outdoor unit
1 2 3 1 2 3 1 2 3 1 2 3
Indoor/outdoor inter-unit wire (AC230V serial)
Caution 3
Central control system wiring
A B A B A B A B A B A B
TCC-LINK adapter
This product
(sold separately ) Caution 1 Caution 2
Remote controller
wiring
Remote controller Remote controller Remote controller Remote controller
– 113 –
4. Wiring Specifications
• Use 2-core with no polar wire. No. of wires Size
• Match the length of wire to wire length of the central
control system. Up to 1000m: twisted wire 1.25mm2
2
Up to 2000m: twisted wire 2.0mm2
If mixed in the system, the wire length is
lengthened with all indoor/outdoor inter-unit wire length at side.
• To prevent noise trouble, use 2-core shield wire.
• Connect the shield wire by closed-end connection and apply open process (insulating process) to the last terminal.
Ground the earth wire to 1 point at indoor unit side. (In case of central controlling of digital inverter unit setup)
CAUTION
1) Closed-end connection of shield wire (Connect all the connecting parts of each indoor unit)
2) Apply open process to the last terminal (insulating process).
Central control device 3) Ground earth wire to 1 point at indoor unit side.
U1 U2
Outdoor unit
1 2 3 1 2 3 1 2 3 1 2 3 : TCC-LINK adapter
(This option)
Master
unit Sub unit Sub unit Master unit Sub unit
Indoor unit U3 U4 1 2 3 U3 U4 1 2 3 1 2 3 1 2 3 U3 U4 1 2 3 1 2 3
A B A B A B A B A B A B
Remote controller Remote controller Remote controller Remote controller Earth terminal
Outdoor unit
1 2 3 1 2 3 1 2 3 1 2 3
Indoor/outdoor inter-unit wire (AC230V serial)
Central control system wiring
A B A B A B A B A B A B
TCC-LINK adapter
This product Remote controller wiring
(sold separately )
Remote controller Remote controller Remote controller Remote controller Remote controller
Line address 1 2 4
SW01 Bit 1 ON OF OF (OFF at shipment from factory)
SW01 Bit 2 OFF OFF OFF (OFF at shipment from factory)
Remarks Turn SW01 Bit 1 to ON. As status shipped from factory As status shipped from factory
(Reference) Setup contents of switch
SW01
Terminator Remarks
Bit 1 Bit 1
OFF OFF None Mixed with multi (Link wiring) at shipment from factory
ON OFF 100Ω Central control by digital inverter only
OFF ON 75Ω Spare
ON ON 43Ω Spare
– 114 –
6. External View of P.C. Board
Terminator (SW01)
52
85
7. Address Setup
In addition to set up the central control address, it is necessary to change the indoor unit number.
(Line/Indoor/Group address).
For details, refer to TCC-LINK Adapter Installation Manual.
1 Push +
TEST VENT
buttons for 4 seconds or more.
When group control is executed, first the unit No. RLL is displayed and all the indoor units in the group
control are selected. In this time, fans of all the selected indoor units are turned on. (Fig. 1)
(Keep RLL displayed status without pushing
UNIT
button.)
In case of individual remote controller which is not group-controlled, Line address and Indoor unit address
are displayed.
4 Push SET
button. (OK if display goes on.)
(Fig.1)
• To change the item to be set up, return to Procedure 2.
5 Push TEST
button.
SET DATA
R.C. No.
YES
NO
Is group control performed?
Turn on power of outdoor unit. Turn on power of outdoor unit. Turn on power of outdoor unit.
END
• When the following addresses are not stored in the neutral memory (IC10) on the indoor P.C. board, a test run
operation cannot be performed. (Unfixed data at shipment from factory)
Group 0000 : Individual (Indoor units which are not controlled in a group)
address 14 0099 0001 : Master unit (1 indoor unit in group control)
0002 : Sub unit (Indoor units other than master unit in group control)
– 116 –
13-2. Address Setup & Group Control
<Terminology>
Indoor unit No. : N - n = Outdoor unit line address N (Max. 30) - Indoor unit address n (Max. 64)
Group address : 0 = Individual (Not group control)
1 = Master unit in group control
2 = Sub unit in group control
Master unit (= 1) : The representative of multiple indoor units in group operation sends/receives signals to/from
the remote controllers and sub indoor units. (* It has no relation with an indoor unit which
communicates serially with the outdoor units.)
The operation mode and setup temperature range are displayed on the remote controller
LCD. (Except sir direction adjustment of louver)
Sub unit (= 2) : Indoor units other than master unit in group operation
Basically, sub units do not send/receive signals to/from the remote controllers.
(Except errors and response to demand of service data)
Outdoor
Remote
controller
Max. 8 units
– 117 –
13-3. Address Setup
In case that addresses of the indoor units will be determined prior to piping work after cabling work
(Manual setting from remote controller)
OUT OUT
1 Push
SET
+ +
CL TEST
buttons simultaneously
for 4 seconds or more.
2 ← Line address)
(←
Using the temperature setup / buttons,
set 12 to the item code.
3 Using timer time / buttons, set the line address.
4 Push
SET
button. (OK when display goes on.) IN IN
7 Push
SET
button. (OK when display goes on.)
For the above example, perform setting by connecting
8 ← Group address)
(← singly the wired remote controller without remote
controller inter-unit cable.
Using the temperature setup / buttons,
set 14 to the item code. Group address
Individual : 0000
9 Using timer time / buttons, set 0000 to Individual, Master unit : 0001
Sub unit : 0002
In case of group control
0001 to Master unit, and 0002 to sub unit.
10 Push
SET
button. (OK when display goes on.)
11 Push
TEST
button.
Setup completes. (The status returns to the usual stop status.)
SET DATA
UNIT No.
R.C. No.
TEMP. ON / OFF
FILTER
RESET TEST SET CL UNIT 4, 7, 10
1
<Operation procedure>
1 2 3 4 5 6 7 8 9 10 11 END
– 118 –
n Confirmation of indoor unit No. position
1. To know the indoor unit addresses though position of the indoor unit body is recognized
• In case of individual operation (Wired remote controller : indoor unit = 1 : 1)
(Follow to the procedure during operation)
<Procedure>
1 Push ON / OFF
button if the unit stops.
2
UNIT No.
UNIT
Push button.
Unit No. 1-1 is displayed on LCD.
TEMP. ON / OFF
(It disappears after several seconds.) 1
The displayed unit No. indicate line address and TIMER SET FAN MODE
Operation
indoor unit address. TIME SWING/FIX VENT
FILTER
(When other indoor units are connected to the RESET TEST SET CL UNIT
1 2 END
<Procedure>
The indoor unit numbers in the group control are succes-
sively displayed, and fan, louver, and drain pump of the
corresponding indoor unit are turned on. SET DATA
UNIT No.
1 Push
VENT
and
TEST
buttons simultaneously for TEMP. ON / OFF
4 seconds or more.
• Unit No. ALL is displayed. TIMER SET FAN MODE
2 Every pushing
UNIT
button, the unit numbers
in the group control are successively dis- 3 2
played.
• The unit No. displayed at the first time indicates the <Operation procedure>
master unit address.
• Fan and louver of the selected indoor unit only 1 2 3 END
operate.
3 Push
TEST
button to finish the procedure.
All the indoor units in the group control stop.
– 119 –
Revised : Mar. 2007
14. DETACHMENTS
Suction grille
REQUIREMENT
Never forget to put on the gloves at
disassembling work, otherwise an injury
will be caused.
Knob of suction grille
g
1. Detachment
1) Stop operation of the air conditioner,
and then turn off switch of the breaker.
2) Hang down the suction grille while
sliding two knobs of the suction grille
inward.
3) Remove a strap connecting the panel
and the suction grille to remove the
suction grille.
Remove
Remo e the strap
str
strap.
ap.
2. Attachment
1) Hang the suction grille to the panel.
2) Attach the strap of the suction grille to
the panel as before.
3) Close the suction grille, slide the knobs
outward, and then fix it.
2. Attachment
1) Close the electric parts cover and hang
the cover hole to the tentative hook.
2) Tighten the fixing screws.
(Ø4 × 10, 3 pcs.)
Tentative hook
Tentative
– 120 –
No. Part name Procedure Remarks
2. Attachment
1) Mount the adjust corner cap by sliding
it inward.
2) Tighten screws at 4 corners of the
suction port. (Ø4 × 10, 4 pcs.)
Push outward
outw
NOTE :
Remove the connector by releasing
locking of the housing.
2. Attachment
1) Hang the tentative hook of the main
body drain pan to the tentative hook of
the ceiling panel.
NOTE :
A panel has directional property, so mount
a panel with attention to the marks.
Push the tentative
hook outward
2) Tighten fixing screws. (M5, 4 pcs.)
3) Connect louver connector of the ceiling
panel to connector (CN33, White, 5P)
on the control P.C. board.
– 121 –
No. Part name Procedure Remarks
NOTE :
Remove the connector by releasing
locking of the housing.
2. Attachment
1) Fix the control P.C. board to the card-
edge spacer at 6 positions.
2) Connect the connectors removed in
item 1 to the original positions.
– 122 –
No. Part name Procedure Remarks
NOTE :
Remove the connector by releasing locking
of the housing.
2. Attachment
1) Fix the parts, fan motor, holder of the
motor lead, turbo fan, bell mouth, and
electric parts box successively to their
original positions.
NOTE 1 :
When fixing the turbo fan, be sure to match Fan
an motor
the fan boss with D-cut of the motor shaft.
NOTE 2 :
Fix the turbo fan with torque wrench
5.9 ± 0.6Nm.
– 123 –
No. Part name Procedure Remarks
NOTE :
Remove the connector by releasing locking
of the housing.
NOTE 1 :
When removing the drain cap, be sure to
prepare a bucket to catch the drained water.
NOTE 2 :
Thermal insulator is adhered to the drain
cap. Be careful not to peel off the insulator.
If the insulator has been peeled, adhere it
with double-face tape, etc. as before.
2. Attachment
1) Fix the parts, drain cap, drain pan, bell
mouth, and electric parts box succes-
sively to their original positions.
2) Connect connectors, earth lead wire,
indoor/outdoor inter-unit cable, and
remote controller cable which have been
disconnected in the above item 1 as
before.
– 124 –
No. Part name Procedure Remarks
3. Attachment
1) Fix the drain pump assembly as before.
Pump connecting part
par
NOTE :
The drain pump is fixed with a hook and 3
screws. In screwing, be sure that screws
do not to run on hooking claw at the main
body side.
Fixing screw
scre
– 125 –
No. Part name Procedure Remarks
Heat 1. Detachment
exchanger 1) Recover refrigerant gas.
2) Remove refrigerant pipe at the indoor
unit side.
3) Perform works of items 1 of , 1 of Fixing screws
, 1 of , 1 of and 1 of .
4) Remove screws fixing the pipe cover.
(Ø4 × 8, 2 pcs.)
5) Remove the heat exchanger by
removing fixing band and fixing screws
while holding the heat exchanger.
(Ø4 × 8, 3 pcs.)
– 126 –
14-1-2. Concealed Duct Type
RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV-SM1402BT-E
Be sure to turn off the power supply or circuit breaker before disassembling work
1 -4
Claw (Reverse side) 1 -5
Multi blade fan 1. Remove the air filter. Hexagon head screws
(Fixing fan assembly and main unit)
2. Remove the connector of the fan motor
P.C. board.
3. Remove the hexagon head screw (562: 2,
802, 1102, 1402 : 3 positions) of fixing fan
assembly and main unit.
4. Remove the fan assembly from main unit.
The fan assembly is fixed to the main unit 2 -3
with claws (3 positions) at the upper side.
Lift up it once and pull toward rear side.
Then claws come off.
5. Remove the set screws (4 positions) of
fixing fan case and fan cover.
6. Remove the fan cover.
7. Loosen the sets crew of the Multi blade 2 -4
fan using hexagon wrench. Fixing claw (Main unit)
8. Pull the Multi blade fan towered fan case Fixing hole (Fan assembly)
side.
Fan case Multi blade fan
Then fans come off. Set screw Fan case cover
2 -5
2 -6
– 127 –
No. Part name Procedure Remarks
3 -2
Screws
(Fixing fan motor holder) 3 -3
Drain pan 1. Take down the main unit and then treat
the drain pan on the floor. Screws (Fixing lower plate)
4 -4
4 -5
5 -2
Screw
(Fixing float switch holder)
5 -3
– 128 –
No. Part name Procedure Remarks
Drain pump 1. Remove the drain pan and float switch. Drain pump Drain pump holder
2. Remove the set screws (3 positions) of
fixing drain pump plate and main unit.
3. Remove the set screws (3 positions) of
fixing drain pump plate and drain pump.
6 -2
6 -3
TC, TCJ sensor 1. Remove the set screws (5 positions) and Checking port cover (Right side)
check port cover (right side).
2. Pull out the sensor is inserted into pipe of
the heat exchanger.
7 -1
Heat 1. Take down the main unit and then treat Check port cover (Left side)
exchanger the heat exchanger on the floor.
2. Remove the drain pan.
3. Remove the check port cover (right side).
4. Remove the set screws (6 positions) and
check port cover (left side).
5. Remove the set screws (2 positions) of
8 -4
fixing heat exchanger and main unit
(left side). Screws (Fixing check port cover (Left side))
6. Remove the set screws (7 positions) of Screws (Fixing heat exchanger)
fixing heat exchanger and main unit
(front right side).
8 -5
8 -6
Screws
– 129 –
14-1-3. Under Ceiling Type
RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E
Be sure to turn off the power supply or circuit breaker before disassembling work
Suction grille 1. Slide the suction grille fixing Pull out suction grille
knobs (2 positions) toward the while pushing hook.
arrow direction of left figure, and
open the suction grille. Hinge
2. Under the condition of the
suction grille opened, push the
hook section of hinges (2 posi-
Sli
tions) at the rear side, and then
de
pull out the suction grille.
Level flap
Slide forward.
3 -4
3 -5
Electrical
Electr ical parts
par ts box
bo
Screws
(Fixing electrical parts box and main unit)
– 130 –
No. Part name Procedure Remarks
4 -5
Fan motor
4 -6
Hexagon screws
(Fixing fan motor and main unit)
4 -7
– 131 –
No. Part name Procedure Remarks
Drain pan 1. Take down the main unit and then treat
Screws
the drain pan on the floor. (Fixing lower plate and main unit)
2. Remove the both side panels and
suction grilles.
3. (SM802, SM1102, SM1402CT-E only)
Remove the set screw (1 position) to
fixing and reinforcing bar.
(Slide the reinforcing bar toward arrow
side on the right figure.) 5 -4
4. Remove the set screws (9 positions) of
fixing lower plate. Heat insulation
The screw that fixed drain pan and
5. Remove the heat insulation on the main unit is under this insulation.
drain pan.
(SM562, SM802 : 1 position, SM1102,
SM1402 : 2 positions)
6. Remove the set screws
(SM562, SM802 : 1 position, SM1102,
SM1402 : 2 positions) of fixing drain
pan and main unit.
7. Remove the drain pan. 5 -5
5 -6
Pull it lower side.
Screws
(Fixing drain pan and vertical grille) 6 -2
7 -3
Screws
(Fixing louver motor and louver drive member)
– 132 –
No. Part name Procedure Remarks
8 -1
9 -3
Screws
(Fixing heat exchanger and main unit)
– 133 –
Revised : Mar. 2007
14-2. Outdoor Unit
RAV-SM563AT-E, RAV-SM803AT-E
Common
procedure CAUTION
Valve
Never forget to put on the gloves at cover
working time, otherwise an injury will be
caused by the parts, etc.
1. Detachment
1) Stop operation of the air conditioner, and
turn off the main switch of the breaker for
air conditioner.
2) Remove the valve cover.
(ST1T Ø4 × 10L, 1 pc.)
• After removing screw, remove the valve Wiring
cover pulling it downward. cover
CAUTION
Be sure to attach a waterproof cover.
If it is not attached, there is a possibility Water-proof
that water enters inside of the outdoor cover
unit.
Cord clamp
– 134 –
No. Part name Procedure Remarks
Slit
Hook
Cord clamp
Front cabinet
Concavity at
bottom plate
Lower
slit
– 135 –
No. Part name Procedure Remarks
WARNING
Plug of
For discharging, never use a screwdriver soldering iron
and others for short-circuiting between + Discharging
and – electrodes. As the electrolytic position
(Discharging
capacitor is one with a large capacity, it is period
very dangerous because a large electric 10 seconds
or more)
spark will occur.
REQUIREMENT
As each connector has a lock mechanism, Remove the connectors
avoid to remove the connector by holding with locking function by
pushing the part indicated
the lead wire, but by holding the connector. by the arrow mark.
– 136 –
No. Part name Procedure Remarks
NOTES:
1. CN300, CN301 and CN701, etc. at the
control board assembly side are connec-
tors with locking function. Therefore, P.C. board base
remove the connector while pushing the
part indicated by an arrow mark.
2. Remove 4 hooking claws of P.C. board
base, and remove upward the heat sink
with hands.
NOTE:
When mounting a new board, check that the
board is correctly set in the groove of the Heat sink Inverter box
base holder of P.C. board base. (Metal sheet)
Attach the P.C. board so that the heat sink
comes securely contact with the metal
sheet.
– 137 –
No. Part name Procedure Remarks
NOTE:
Tighten the flange nut with torque 4.9Nm
(50kgf/cm).
Propeller fan
Fan
motor
– 138 –
No. Part name Procedure Remarks
CAUTION
Pay attention to that flame does not Case thermo
involve 4-way valve or PMV. (If doing
so, a malfunction may be caused.)
– 139 –
No. Part name Procedure Remarks
2. Attachment
1) Put the coil deep into the bottom
position.
2) Fix the coil firmly by turning it to the
concavity.
PMV coil Concavity
CAUTION
Perform works on a corrugated card-
board, cloth, etc. to prevent flaw on the
product.
CAUTION
All the attaching works have completed.
Check that all the hooking claws are
fixed to the specified positions.
Fan guard
– 140 –
Revised : Mar. 2007
RAV-SM1103AT-E, RAV-SM1403AT-E / RAV-SP562AT-E, RAV-SP802AT-E
Common
procedure CAUTION
Never forget to put on the gloves at
working time, otherwise an injury will be
caused by the parts, etc. Front
cabinet
1. Detachment
1) Stop operation of the air conditioner, and
also turn off switch of the breaker.
2) Remove the front panel.
(ST1T Ø4 × 10L, 3 pcs.)
• After taking off screws, remove the front
panel by pulling it downward.
3) Disconnect the connecting cables and
power cord from the terminals and cord
Upper plate
clamp. of cabinet
4) Remove the upper cabinet.
(ST1T Ø4 × 10L, 6 pcs.)
2. Attachment
1) Attach the waterproof cover.
Water-proof
cove
CAUTION
Be sure to attach a waterproof cover.
If it is not attached, there is a possibility
that water enters inside of the outdoor unit.
CAUTION
Using bundling band sold at a market, be
sure to fix the power cables and indoor/
outdoor connecting cables along the inter-
unit cable so that they do not come to
contact with the compressor, valves and
cables at gas side, and the discharge pipe.
– 141 –
No. Part name Procedure Remarks
2. Attachment
1) Put the upper left side of the discharge
port cabinet on the end plate of the heat
exchanger, and then fix it with screw.
(ST1T Ø4 × 10L, 1 pc.)
2) Attach the removed screws to the original
positions.
Side cabinet
– 142 –
No. Part name Procedure Remarks
CAUTION
Be careful to check the inverter because Inverter
cover
high-voltage circuit is incorporated in it.
WARNING
For discharging, never use a screwdriver Inverter assembly
and others for short-circuiting between +
and – electrodes.
As the electrolytic capacitor is one with a
large capacity, it is very dangerous
because a large electric spark will occur.
REQUIREMENT
As each connector has a lock mechanism, Remove the connectors
with locking function by
avoid to remove the connector by holding pushing the part indicated
the lead wire, but by holding the connector. by the arrow mark.
– 143 –
No. Part name Procedure Remarks
*(Note 1)
Remove the connector while releasing locking of
the housing.
– 144 –
No. Part name Procedure Remarks
2. Lead wire
CN01 : Connection with power terminal block (Red)
CN02 : Connection with power terminal block (White)
CN03 : Connection with inverter box (Black)
CN09 : Connection with compressor (Red)
CN10 : Connection with compressor (White)
CN11 : Connection with compressor (Black) Inverter
control
P.C. board
Rectifier diode assembly
+ : Orange lead wire *(Note 2)
– : Gray lead wire *(Note 2)
~ : Red lead wire
(Top)
~ : Brown lead wire
Inverter
(Bottom) control
P.C. board
*(Note 1) assembly
*(Note 2)
Remove the heat sink upward by taking off two
claws of P.C. base and holding the heat sink.
4) Take off two screws which fix the heat sink and Inverter box
IGBT and also take off support hooks of the P.C. Heat sink (Metal sheet)
board (5 positions) to remove IPDU P.C. board.
5) Mount a new IPDU P.C. board.
*(Note 3)
The rectifier diode has polarity, so be careful to +
and – . If + and – are mistaken, a trouble is
caused.
*(Note 4)
When mounting a new board, check that it is
correctly set in the groove of the base holder of P.C.
board base.
– 145 –
No. Part name Procedure Remarks
*(Note)
Tighten the flange nut with torque 9.8N•m
(100kgf/cm).
Propeller fan
Fan motor
– 146 –
No. Part name Procedure Remarks
CAUTION
Pay attention to that flame does not involve
4-way valve or PMV.
(If doing so, a malfunction may be caused.)
CAUTION
When reconnecting the lead wires to the
Compressor
compressor terminals after replacement of
lead wire
the compressor, be sure to caulk the Faston
terminal without loosening. Case thermo
Remove
(Discharge
Remove pipe)
(Suction
pipe)
Compressor
nut (3 pcs.)
– 147 –
No. Part name Procedure Remarks
Reactor
2. Attachment
1) Match the positioning extrusion of the coil
surely to the concavity of PMV body to fix
it.
– 148 –
No. Part name Procedure Remarks
2. Attachment Discharge
port cabinet
1) Insert claw of the fan guard in hole of the
discharge panel. Push the hooking claws
Minus screwdriver Fan guard
(5 positions) with hands and fix the claws.
Slit (3 positions)
Bell mouth
Claw (3 positions)
– 149 –
RAV-SP1102AT-E, RAV-SP1402AT-E
Common
procedure REQUIREMENT Front panel
Before works, put on gloves, otherwise an
injury may be caused by parts, etc.
1. Detachment
1) Stop operation of the air conditioner, and
turn off switch of the breaker.
2) Remove the front panel.
(ST1T Ø4 × 10, 3 pcs.)
• After removing the screws, remove the
front panel while drawing it downward.
3) Remove the power cable and the indoor/
outdoor connecting cable from cord clamp
and terminal.
4) Remove the roof plate.
(ST1T Ø4 × 10, 6 pcs.)
2. Attachment
1) Mount the roof plate.
(ST1T Ø4 × 10, 6 pcs.)
2) Connect the power cable and the indoor/
outdoor connecting cable to terminal, and
then fix them with cord clamp.
Roof plate
REQUIREMENT
Be sure to fix the power cable and the
indoor/outdoor connecting cable with
bundling band on the market along the
inter-unit cable so that they do not come
to contact with the compressor, the valve
and the cable at gas side, and the dis-
charge pipe.
– 150 –
No. Part name Procedure Remarks
Air-outlet cabinet
– 151 –
No. Part name Procedure Remarks
*(Note 1)
Remove the connectors by releasing lock of
the housing.
– 152 –
No. Part name Procedure Remarks
– 153 –
No. Part name Procedure Remarks
2. Lead wire
CN01: Connection with power
terminal block (Red)
CN02: Connection with power
terminal block (White)
CN03: Connection with inverter box IPDU P.C. board Heat sink cover
(Black)
CN09: Connection with compressor
(Red)
CN10: Connection with compressor
(White)
CN11: Connection with compressor
(Black)
Rectifier diode
+ : Orange lead wire *Note 2
– : Gray lead wire *Note 2 Screw
~ : Red lead wire
(Top)
~ : Brown lead wire
(Bottom) Screw
*(Note 1)
Remove the connectors by releasing lock of
the housing. Heat sink
*(Note 2)
The rectifier diode has polarity, so be
careful to + and – . If + and – are
mistaken, a trouble is caused.
– 154 –
No. Part name Procedure Remarks
Fan motor
• Be sure to mount the motor lead fixed plate
so that the fan motor lead is not caught in.
• Be sure that the propeller fan does not
come to contact with the fan motor lead.
Fan motor
lead
Partition
plate
Motor lead
fixed plate
– 155 –
No. Part name Procedure Remarks
2. Attachment
1) Match the positioning extrusion of the coil
surely to the concave part of PMV body,
and then fix it.
– 156 –
No. Part name Procedure Remarks
2. Attachment
1) Insert the extrusion at the upper side of Air-outlet cabinet
the fan guard into the square hole of the
air-outlet cabinet, and then insert the Minus screwdriver Fan guard
hanging hook. Fix the hanging hooks
(5 positions) by pushing with hands.
REQUIREMENT
Check that all the hanging hooks are fixed
to the specified positions.
Hooks (3 positions)
– 157 –
No. Part name Procedure Remarks
– 158 –
Revised : Mar. 2007
SETTING
202 205
226
203 (SM563UT-E)
UNIT No.
ERROR
R.C. No. PROGRAM2
H
PROGRAM3
204 (SM803UT-E)
TEMP. ON / OFF
WEEKLY TIMER
TIME
FAN
SWING/FIX
MODE
VENT
FILTER
RESET TEST SET CL UNIT
201 43121736 Pump, Drain, ADP-1409, 218 43149354 Socket, 5/8 IN, Ø15.88
220-240V 219 43049697 Bonnet, Ø6.35
202 43120215 Fan, Ass’y Turbo, TJ461 220 43047609 Bonnet, Ø9.52
203 4314J265 Refrigeration Cycle Ass’y 221 43147195 Bonnet, 1/2 IN, Ø12.7
204 4314J266 Refrigeration Cycle Ass’y 222 43194029 Bonnet, Ø15.88
205 431S8055 Owner’s Manual 223 43019904 Holder, Sensor, SUS
206 43172187 Pan Ass’y, Drain, 224 43170245 Hose, Drain
PS-F+ABS, Sheet
225 43139137 Rubber, Cushion
207 43151290 Switch, Float, FS-0218-102
226 43097212 Nut
208 43121738 Motor, Fan, SWF-230-60-1R
227 4314Q009 Distributor Ass’y
209 43170244 Hose, Drain, 25A
228 4314Q010 Distributor Ass’y
210 43079249 Band, Hose
230 43166002 Remote Controller,
211 43047685 Nut, Flare, 1/4 IN, Ø6.35 SX-A1EE (RBC-AMT31E)
212 43047686 Nut, Flare, 3/8 IN, Ø9.52 231 43166004 Remote Controller,
213 43149351 Socket, Ø6.35 SX-A11JE2 (RBC-AS21E2)
214 43049776 Socket, Ø9.52 232 43166005 Remote Controller,
215 43047688 Nut, Flare, 1/2 IN, Ø12.7 EX-W2JE2 (RBC-EXW21E2)
216 43149352 Nut, Flare, 5/8 IN, Ø15.88 233 43166006 Remote Controller,
WH-H1JE2 (RBC-AX22CE2)
217 43149353 Socket, 1/2 IN, Ø12.7
– 159 –
402
404
401
B
A
405
403
Location Part
No. No. Description
– 160 –
RAV-SP1102UT-E
211
225
209
202 206
226
224
201
212 208
216, 218, 222
205 213, 214, 220
228
223
207 233
231
230 232
TEST ˚C ADR
SETTING
CODE No.
TEMP. ON / OFF
WEEKLY TIMER
FILTER
RESET TEST SET CL UNIT
– 161 –
402
404
401
B
A
405
403
Location Part
No. No. Description
– 162 –
Revised : Mar. 2007
RAV-SM1103UT-E, RAV-SM1403UT-E
211
225
209
202 206
226
224
201
212 208 216, 218, 222
205 213, 214, 220
227
223
207
232
230
229 231
TEST ˚C ADR
SETTING
CODE No.
TEMP. ON / OFF
WEEKLY TIMER
FILTER
RESET TEST SET CL UNIT
– 163 –
402
404
401
B
A
405
403
Location Part
No. No. Description
– 164 –
RBC-U21PG (W) - E2
306
305
301
307
303
310
313
302
308
309
– 165 –
15-1-2. Concealed Duct Type
RAV-SM562BT-E
37
TEST ˚C
SETTING
42
41 29 7
16
39
27 14
2
3, 902, 905
ADR
4, 6, 906 26
23
31
17
32
28 12, 13,
36 38 15 9, 10, 11
CODE No.
TEMP. ON / OFF
WEEKLY TIMER
FILTER
RESET TEST SET CL UNIT
34
– 166 –
RAV-SM802BT-E
33
TEST
SETTING
˚C
30
21 4
29
11
9
35 19
2
6, 7, 8
3, 904, 905 18
ADR 901, 902, 903
16
22
12
23
20 10
32 34
CODE No.
TEMP. ON / OFF
WEEKLY TIMER
FILTER
RESET TEST SET CL UNIT
24
– 167 –
RAV-SM1102BT-E, RAV-SM1402BT-E
35
31
TEST ˚C
SETTING
32
23 4 20
37 11 9
21 15
2 14
ADR 3, 904, 905 6, 7, 8
901, 902, 903 13
19
24
12
25
34 36 22 10
CODE No.
TEMP. ON / OFF
WEEKLY TIMER
FILTER
RESET TEST SET CL UNIT
26
– 168 –
RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV-SM1402BT-E
402
404
403
406
\Location Part
Description
Location Part
Description
No. No. No. No.
401 43160565 Terminal Block, 3P, 20A 405 43160568 Terminal Block, 2P
402 4316V281 P.C. Board Ass’y, MMC-1402 406 43158193 Reactor
403 43050425 Sensor, TC (F6) 407 43155203 Capacitor
404 43050426 Sensor, TA
– 169 –
15-1-3. Under Ceiling Type
RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E
48 47
66 44, 45, 46
1, 2, 3 60
11
15 61
17 58
22, 23, 24
63 36, 37, 38,39, 54, 55
64
33, 34, 35,53, 56, 57
42
40
67 26 10
14
31 32
49 17 59
7, 8, 9 25 52
4, 5, 6
65
26
15
32
17
16
43 41
17
25
25
RAV-SM562CT-E RAV-SM802CT-E
(Fan assembly) (Fan assembly)
18 20
19 TEST
SETTING
˚C ADR 21
CODE No.
TEMP. ON / OFF
WEEKLY TIMER
FILTER
RESET TEST SET CL UNIT
– 170 –
Location Part Description Location Part Description
No. No. No. No.
– 171 –
404 401
407
– 172 –
Revised : Mar. 2007
15-2. Outdoor Unit
RAV-SM563AT-E, RAV-SM803AT-E
33
4 2
6
21, 22, 23
24, 25 3
10 37 9
11, 12 13, 15, 8
34 19, 20
28
14, 16, 17, 18 7
27 26
29
2
31
29
30
28
– 173 –
705
701
702
708
707
706
710
701 43150319 Sensor Ass’y, Service 707 4316V293 P.C. Board Ass’y, SW,
702 43050425 Sensor Ass’y, Service MCC-1530
705 43062228 Base, P.C. Board 708 4316V284 P.C. Board Ass’y, MCC-5009
706 43160566 Terminal Block, 6P, 20A 710 43160571 Fuse Holder, 15A, 250V
– 174 –
Revised : Mar. 2007
RAV-SM1103AT-E, RAV-SM1403AT-E
4
33 32
31
30
5
11
10 21, 22
9 23, 24 36
8 34
7
1 35
37
3
6
25
15, 16, 17
19, 20 27, 29
18
13
26, 28
14
2 12
– 175 –
707
708
706
704
703
701
705
TD
TO 702
TS 710
TE
701 43150319 Sensor Ass’y, Service 706 4316V283 P.C. Board Ass’y, CDB,
702 43050425 Sensor Ass’y, Service MCC-1531
703 43160565 Terminal Block, 3P, 20A 707 4316V291 P.C. Board Ass’y, IPDU,
MCC-1438
704 43131052 Rectifier
708 43150320 Sensor Ass’y, Service
705 43160567 Terminal Block, 3P, 30A
710 43160571 Fuse Holder, 15A, 250V
– 176 –
RAV-SP562AT-E, RAV-SP802AT-E
4
11 5
37 38
10
8 9
32 36
2 21,22 34
24
23
7 35
30
1 14
6
31
3
13
27
15 18 28 25
33 19 29
16,17 20 26
12
Location Part Description Location Part Description
No. No. No. No.
– 177 –
INVERTER COVER
708
711 702
TE Sensor (Ø6)
705 TS Sensor (Ø6)
TO Sensor (Ø6)
TD Sensor (Ø4)
701
710
INVERTER BOX
704 707
701 43150319 Sensor, TD (F4) 708 4316V278 P.C. Board Ass’y, IPDU,
702 43050425 Sensor, TC (F6) MCC-1438
704 43160566 Terminal Block, 6P, 20A 710 43160571 Fuse Holder, 15A, 250V
705 43162042 Base, P.C. Board 711 43131052 Rectifier
707 4316V282 P.C. Board Ass’y, CDB,
MCC-1531
– 178 –
RAV-SP1102AT-E, RAV-SP1402AT-E
35
41
34 Inverter 40
43
42
10 39
44
26 14
23 9 13
26,27
20
25 11
28 12
22
21
15 33
30
17
31 16 38
6 3,4
23,24 5
25 7,8
19
36 1,2 37
28,29
32
– 179 –
702 TD SENSOR
707
701 TC SENSOR
(F6)
R501
CN02
R500 CN600
IC800
CN601
R502
CN604
CN01
CN
CN800 605
CN12
CN04 CN03
L N
1 2 2
P08
P18 WHI
BLU
P12
GRY
P13
P20 GRY
P17
YEL BLU
P09 P24
P21 WHI BRW
P28 ORG
BLK
705 RY01
P19
YEL
RED
701 43050425 Sensor Ass’y, Service 707 4316V282 P.C. Board Ass’y, CDB,
702 43150319 Sensor Ass’y, Service MCC-1531
703 43150320 Sensor Ass’y, Service 709 4316V291 P.C. Board Ass’y, IPDU,
MCC-1438
704 43160565 Terminal Block, 3P, 20A
710 43160571 Fuse Holder, 15A, 250V
705 43131052 Rectifier
706 43160567 Terminal Block, 3P, 30A
– 180 –
15-3. Replacement of Main Parts (Sold Separately)
15-3-1. Drain up Kit
TCB-DP22CE2
1 -2
Drain pan
2 -2
Float switch
3 -2
Screws
(Fixing drain pump and main unit)
3 -3
Screws
(Fixing drain pump and drain plate)
– 181 –
15-3-2. Wireless Remote Control Kit
RBC-AX22CE2
1 -2
1 -3
– 182 –
Revised : Mar. 2007
– 183 –
No. Part name Q’ty Specifications/Vendor Remarks
13 Power cord 1 2-cores x 0.75mm² or more, H05RN-F Procured locally
14 Thermostat 1 Material: SGCC-Z08, Board thickness: 0.8t Procured locally
fixing plate (Drawing attached)
15 PVC tube 1 Inside diameter Ø8 x outside diameter Ø11 x 70 mm Procured locally
16 Shield tube 1 Inside diameter Ø18 x outside diameter Ø26 x 70 mm Procured locally
Material: Polyethylene foam
17 Bundling tie 1 Bundling tie for securing the wires Procured locally
Material: 6/6 nylon
– 184 –
3. Cord heater installation wiring diagram
L N
* Be sure to connect the fuse and the thermostat to LIVE side of the cord heater.
Outdoor unit
NOTE:
Separate the cord heater power from the air conditioner power, and connect it to its exclusive breaker.
By doing so, the power consumption can be decreased because the breaker can be turned off if there is no
possibility of freezing of the base plate in cooling operation, etc.
When the cord heater power is connected to the inverter P.C. board assembly or others without connected to the
exclusive breaker, the control P.C. board of the inverter assembly may cause a failure.
When the cord heater has been mounted on a base plate, do not mount the water-proof cap and drain nipple
which are provided with the outdoor unit on the base plate.
– 185 –
4. Cord heater installation work procedure
– 186 –
No. Photo / Explanatory diagram Procedure
Remove the motor base assembly, partition plate
Motor base assembly and the sound insulation board.
assembly
Related parts / Screws list
Partition plate
assembly Used screw
Part name
1-5 Screw type Quantity
Motor base assembly
Ø4 × 8 2
(Including motor and fan)
Sound Partition plate assembly
insulation board Ø4 × 8 3
(Including reactor)
1-7
– 187 –
No. Photo / Explanatory diagram Procedure
Cord heater installation work
Drill a hole on the outdoor unit base plate, and fix the cord heater to the outdoor unit base plate using
2 P-shape clamp.
Connect the cord heater cables.
Using a motor drill, etc., drill Ø3.2 holes on the outdoor unit base plate.
2-1 See APPENDIX-1 and 2 for the additional hole positions.
These holes are used to fix the cord heater to the outdoor unit base plate with P-shape clamp.
Insert the PVC tube into the cord heater.
This tube is designed to protect the cord heater
from the fixing screws used to secure the
anchoring feet.
As shown in the left figure, install the cord
heater (1.5m) to the outdoor unit base plate by
using P-shape clamp and screws (Self-tapping
screw type-B Ø4 × 6mm, stainless).
The PVC tube must be inserted Pay attention to the direction of P-shape clamp
into the cord heater between so that it is set to the same direction in the left
the fixing screws in order to
protect the cord heater from figure.
these screws.
* If the drain port is frozen due to installation
Under no circumstances must
PVC tube the tube be allowed to ride over status, etc., draw around the cord heater so
2-2 that the end part of the heater is inserted into
the tip of the fixing screws.
Ø9.1 P-shape clamp
the drain port. In this case, add some fixing
positions to fix the cord heater surely.
* The end part from the marked part of the cord
heater heats up. When there is the heating
part near the electric parts box, a fire may
generate. Be sure to set the heating part on
the outdoor unit base plate at the fan room
side or near it. (within 20cm from the outdoor
unit base plate)
* Be careful that the cord heater does not hit
Enlarged
Heating part marked part the fan.
Fix the cord heater without any loosening or
sag.
2-3
– 188 –
No. Photo / Explanatory diagram Procedure
Rework the side cabinet (L) to remove part of it.
Side cabinet (L) The area to be removed is indicated by the
shaded lines in the left figure.
After removing part of the side cabinet (L), deburr
the edges of the side cabinet (L).
2-4
Delete
– 189 –
No. Photo / Explanatory diagram Procedure
Assembly
Return a set of the refrigeration cycle assembly into the outdoor unit base plate and reassemble sound
3 insulation board, partition plate assembly, fan motor assembly, and side cabinet (R/L) as original. Fix the
thermostat fixing plate to the side cabinet (R), built in the inverter assembly, and then connect various
cables. After then, incorporate front cabinet, upper cabinet, wiring cover, and valve cover as before.
Return a set of the refrigeration cycle assembly into
the outdoor unit base plate, and assemble sound
insulation board, partition plate assembly, fan motor
assembly, and side cabinet (R/L) as original.
3-1
3-2
3-4 Incorporate front cabinet, upper cabinet, wiring cover, water-proof cover and valve cover as before.
In installation work, connect power cord for the cord heater to another breaker separated from one for
4
power cord of the air conditioner.
– 190 –
5. Drawing of thermostat fixing plate
5.8
37
2-Ø3.4 burring hole 18
(Upward)
11
55
11
24
11
56
46
36
28
11
– 191 –
Revised : Mar. 2007
16-2. Base Plate
1. RAV-SM563AT-E, RAV-SM803AT-E
210
203
85
14
19 21 6.5
20
30
91.5
45
183
52
183
13-Ø3.2 hole
240
51.7
73.3
38
100
– 192 –
2. RAV-SM1103AT-E, RAV-SM1403AT-E,
RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E
312
237
Knockout punching
138
Knockout punching
73
20-Ø3.3 hole
67
55
10.5
1
7
141
145
271
879
827.5
834
823
855
892
271
290
695
778
832
783
720
580
408
453
590
440
220
245
249
263
206
245
296
– 193 –
WARNINGS ON REFRIGERANT LEAKAGE
Important
Check of Concentration Limit
The room in which the air conditioner is to be NOTE 2 :
installed requires a design that in the event of The standards for minimum room volume are as follows.
refrigerant gas leaking out, its concentration will not (1) No partition (shaded portion)
exceed a set limit.
The refrigerant R410A which is used in the air
conditioner is safe, without the toxicity or combustibility of
ammonia, and is not restricted by laws to be imposed
which protect the ozone layer. However, since it contains
more than air, it poses the risk of suffocation if its
concentration should rise excessively. Suffocation from
leakage of R410A is almost non-existent. With the recent
increase in the number of high concentration buildings, (2) When there is an effective opening with the adjacent
however, the installation of multi air conditioner systems room for ventilation of leaking refrigerant gas
is on the increase because of the need for effective use (opening without a door, or an opening 0.15% or
of floor space, individual control, energy conservation by larger than the respective floor spaces at the top or
curtailing heat and carrying power etc. bottom of the door).
Most importantly, the multi air conditioner system is able
to replenish a large amount of refrigerant compared with Outdoor unit
conventional individual air conditioners. If a single unit of Refrigerant piping
the multi conditioner system is to be installed in a small
room, select a suitable model and installation procedure Indoor unit
so that if the refrigerant accidentally leaks out, its
concentration does not reach the limit (and in the event
of an emergency, measures can be made before injury
can occur). (3) If an indoor unit is installed in each partitioned room
In a room where the concentration may exceed the limit, and the refrigerant piping is interconnected, the
create an opening with adjacent rooms, or install smallest room of course becomes the object. But
mechanical ventilation combined with a gas leak
when a mechanical ventilation is installed interlocked
detection device.
with a gas leakage detector in the smallest room
The concentration is as given below.
where the density limit is exceeded, the volume of
the next smallest room becomes the object.
Total amount of refrigerant (kg)
Min. volume of the indoor unit installed room (m³) Refrigerant piping
≤ Concentration limit (kg/m³)