Lennox AC Chiller Manual

INSTALLATION -
OPERATING &
MAINTENANCE MANUAL
AIR COOLED
CHILLERS
English/01-2005
TABLE OF CONTENTS
AIR COOLED CHILLERS AND SPLIT UNITS
INSTALLATION
OPERATION
MAINTENANCE MANUAL Ref : CHILLERS_IOM-0105-E
The present manual applies to the following CHILLERs versions :
ECOLOGIC range : WA - WAH - RA

ECOMAX range : LCH - LCB
MCC range
MCB range
Our company is a member of the Eurovent Certification Programme, all LENNOX chillers are tested
and rated in accordance with Eurovent certification program,
Our products comply with the European standards,
Product designed and manufactured under a quality management system certified to AFAQ ISO 9001
by AFAQ,
LENNOX have been providing environmental solutions since 1895, our range of air cooled chillers continues to meet the standards
that have made LENNOX a household name. Flexible design solutions to meet YOUR needs and uncompromising attention to
detail. Engineered to last, simple to maintain and Quality that comes as standard. Information on local contacts at
www.lennoxeurope.com.
All the technical and technological information contained in this manual, including any drawing and technical descriptions
provided by us, remain the property of Lennox and must not be utilised (except in operation of this product), reproduced, issued to
or made available to third parties without the prior written agreement of Lennox.
Installation - Operation - Maintenance manual (IOM) • AIR COOLED CHILLERS & SPLIT UNITS - 0105-E •1•
•2• Installation - Operation - Maintenance manual (IOM) • AIR COOLED CHILLERS & SPLIT UNITS - 0105-E
TABLE OF CONTENTS
1- PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PED Declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2- WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 - Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3- INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 - Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 - Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 - Lay-out and installation requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.4 - Water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.5 - Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.6 - Sound levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.7 - Connections of split units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.8 - Ducted units installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4- PRELIMINARY CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.1 - Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 - Refrigeration circuit checks and recommendations . . . . . . . . . . . . . . . . . . . . 18
4.3 - Hydraulic system installation ckecks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.4 - Installation of external hydraulic components (supplied loose by LENNOX) . 18
4.5 - Check list before start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5- UNIT START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1 - Checks to be made during start-up
5.2 - Oil charge
5.3 - Refrigerant charge
6- OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1 - CLIMATIC™ control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2 - Unit operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1 - Weekly maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.2 - Annual maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.3 - Cleaning the condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.4 - Compressor oil drainage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.5 - Important . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
8 TROUBLESHOOTING - REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.1 List of the most common problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.2 Control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.3 Operation and start-up check sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.4 Regular checks to be made - Chiller unit environment. . . . . . . . . . . . . . . . . . . 41
8.5 Manufacturer’s recommended inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ANNEXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
PREFACE
1 - PREFACE
You must read and be familiar with this operating manual prior to commission the chiller.
Please closely follow the instructions.
We would like to stress the importance of training with respect to the correct handling of the chiller. Please
consult Lennox on the options available in this field.
It is important that this manual be stored in a permanent location in the vicinity of the chiller.
Text Important general instruction
Danger of Injury or damage to the chiller
This manual contains important instructions regarding the commissioning of the chiller. It also includes important
instructions to prevent personal injury and damage to the machine during operation. Furthermore, in order to
promote fault-free operation of the chiller, maintenance information has been included.
Please do not hesitate to contact one of our employees should you require further information on specific chiller
subjects.
Order related documentation will be forwarded under separate cover.
This documentation consists of :
- CE declaration.
- Operating manual for control system.
- Installation Operating manual
- Wiring diagram.
- Refrigerant flow diagram (except for WA-RA-WAH-LCH)
- Unit detail are given on unit nameplate.
The data published in this manual is based on the most recent information available. It is supplied conditional to
later modifications. We reserve the right to modify the construction and/or design of our chillers, at any time, without
prior notification or obligation to adapt previous supplies accordingly.
Any work on the Chiller should be carried out by trained and licenced competent technician.
The following risks are present on the unit :
- risk of electrical shock
- risk of injury from rotating parts
- risk of injury from sharp edges and heavy weight
- risk of injury from high pressure gas
- risk of injury from high and low temperatures components.
It is expected that all works on equipment be carried out in accordance with all local standards and norms.
It is expected that all worls are carried out with good working practices.
PED DECLARATION
All Units are compliant with the PED directive 97-23-CE.

The following note must be followed carefully
IMPORTANT NOTICE
All work on the unit must be carried out by a qualified and authorised employee.
Non-compliance with the following instructions may result in injury or serious accidents.
Work on the unit :

. The unit shall be isolated from the electrical supply by disconnection and locking using the main isolating
switch.
. Workers shall wear the appropriate personal protective equipment (helmet, gloves, glasses, etc.).
Work on the electrical system :

. Work on electric components shall be performed with the power off (see below) by employees having valid
electrical qualification and authorisation.
Work on the refrigerating circuit(s) :

. Monitoring of the pressures, draining and filling of the system under pressure shall be carried out using
connections provided for this purpose and suitable equipment.
. To prevent the risk of explosion due to spraying of coolant and oil, the relevant circuit shall be drained and
at zero pressure before any disassembly or unbrazing of the refrigerating parts takes place.
. There is a residual risk of pressure build-up by degassing the oil or by heating the exchangers after the
circuit has been drained. Zero pressure shall be maintained by venting the drain connection to the
atmosphere on the low pressure side.
. The brazing shall be carried out by a qualified brazer. The brazing shall comply with the standard NF
EN1044 (minimum 30% silver).
Replacing components :
. In order to maintain CE marking compliance, replacement of components shall be carried out using spare
parts, or using parts approved by Lennox.
. Only the coolant shown on the manufacturer’s nameplate shall be used, to the exclusion of all other
products (mix of coolants, hydrocarbons, etc.).
CAUTION :
In the event of fire, refrigerating circuits can cause an explosion and spray coolant gas and oil.
WARRANTY
2 - WARRANTY
The warranty of the chillers is subject to the warranty definitions as agreed upon in the order.
It is expected that the design and installation of the unit utilises good working practices.
The warranty will be legally null and void if :
- Service and maintenance have not been executed in accordance with the regulations, repairs have not
been carried out by Lennox personnel or have been implemented without prior written permission by
Lennox.
- Modifications have been made to the equipment without prior written permission by Lennox.
- Settings and protections have been modified without prior written permission by Lennox.
- Non-original or other than the prescribed refrigerants or lubricants are used.
- The equipment has not been installed and/or connected in accordance with the installation instructions.
- The equipment is being used improperly, incorrectly, negligently or not in accordance with its nature and/
or purpose.
- A flow protection device is not fitted.
In these circumstances Lennox is indemnified from any product liability claims from third parties.
In the event of a warranty claim the machine serial number and Lennox order number must be quoted.
2.1 - SAFETY
The safety information contained in this manual is provided as a guide for the safe handling of this
installation. Lennox does not vouch for the completeness of this information and can therefore not accept
liability for any possible omissions.
In the air cooled chillers, heat is being transported by a pressurised refrigerant, with changes in pressure and
temperature. Fans have been provided to discharge heat into the environment. The protection of operating and
maintenance personnel was central in the design of the air cooled chiller. Safety features have been included to
prevent excessive pressure in the system. Sheet metal parts have been fitted to prevent inadvertent contact with
(hot) pipes. The fans are equipped with protective grids and the electrical control panel is completely touch-proof.
This excludes some parts operating at a safe voltage (< 50 Volt). The service panels can only be opened using tools.
Notwithstanding that the air cooled chillers are equipped with extensive safety and protection features, the
utmost care and attention is needed when carrying out operations on the machine. Furthermore, ear
protection should be worn when working on or in the vicinity of the air cooled chillers. Operations on the
cooling circuit or electrical equipment should be carried out by authorised personnel.
2.1.1 - Safety Definition

The air cooled chillers meet the following safety definitions:
- Pr-EN-378-1.
- EU Directive 89/392/EG ("Machine Directive").
- EN-60204-1.
- "EMC Directive".
- Pressure Equipment Directive 97/23/CE.
And is provided with CE markings.(on the condition that the necessary options are present) (for further information
see II-A declaration).
2.1.2 - Warning labels
The chiller is marked with the following warning labels to alert to potential hazards (on or near the potentially
hazardous part).
High temperatures Electrical Rotating Sharp

voltage parts parts
Check regularly that the warning labels are still in the correct positions on the machine and replace them if
necessary.
INSTALLATION - TRANSPORT - HANDLING
3. INSTALLATION
3.1 - Transport - Handling
3.1.1 - Controls and delivery checks
On receipt of a new equipment please check the following points. It is the customer’s responsibility to ensure that
the products are in good working order (fill the check list page 48):
- The exterior has not been damaged in any way.
- The lifting and handling equipment are suitable for the equipment and comply with the specifications of the
handling instructions enclosed here-in.
- Accessories ordered for on site installation have been delivered and are in good working order.
- If the unit is delivered with its operating charge of refrigerant, that there has been no leakage (use an electronic
detector).
- The equipment supplied corresponds to the order and matches the delivery note.
If the product is damaged, exact details must be confirmed in writing by registered post to the shipping company
within 48 hours of delivery (working days).
A copy of the letter must be addressed to LENNOX and the supplier or distributor for information purposes.
Failure to comply will invalidate any claim against the shipping company.
Please be reminded that LENNOX is not responsible for off-loading and positioning.
3.1.1.1 : Unit Nameplate

The rating plate provides a complete reference for the model and ensures that the unit corresponds to the model
ordered. It states the electrical power consumption of the unit on start-up, its rated power and its supply voltage.
The supply voltage must not deviate beyond +10/-10 %.
The start-up power is the maximum value likely to be achieved for the specified operational voltage. The customer
must have a suitable electrical supply. It is therefore important to check whether the supply voltage stated on the
unit's rating plate is compatible with that of the mains electrical supply. The rating plate also states the year of
manufacture as well as the type of refrigerant used and the required charge for each compressor circuit.
3.1.2 - Storage
When units are delivered on site they are not always required immediately and are sometimes put into storage. In
the event of medium to long-term storage, we recommend the following procedures :
- Ensure that there is no water in the hydraulic systems.
- Keep the heat exchanger covers in position.
- Keep protective plastic film in position.
- Ensure the electrical panels are closed.
- Keep all items and options supplied in a dry and clean place for future assembly before using the equipment.
It is strongly recommended to store units is a dry, sheltered place (in particular for units that will be installed
indoors).
3.2 - LIFTING THE UNIT

3.2.1 - Safety instructions
Installation, start up and adjustment of this equipment can be dangerous if certain system specific factors are
ignored, such as operating pressures, electrical components, locations (roofs, terraces and other structures located
well above ground level).
Only highly qualified contractors and technicians with sound knowledge of this type of equipment, are authorised
to install, start up and service it.
During any service operations, observe the recommendations given on labels or instructions sent with the
equipment, as well as any other applicable safety procedures.
- Follow all safety rules and regulations
- Wear protective glasses and work gloves
- Handle heavy or bulky equipment carefully during lifting and moving operations, and when setting it on the ground.
CAUTION : BEFORE EACH SERVICE OPERATION MAKE SURE THAT THE UNIT POWER SUPPLY
IS PROPERLY ISOLATED AND LOCKED OUT.
NOTE : SOME UNITS MAY HAVE A SEPARATE 230V CONTROL SUPPLY THAT REQUIRES
SEPARATE ISOLATION. PLEASE CHECK THE WIRING DIAGRAM.
3.2.2 - Handling
Handling operations must be carried out by qualified personnel. Comply strictly with lifting instruction pasted on the
unit. Unit handling operations must be carried out carefully to avoid jolting the frame, the panels, the electrical box,
the condenser coil fins, etc....
NOTE :
The heat exchangers of the condensers could be protected from damage during transport by plastic plates.
The machine is also wrapped in packing foil. It is recommended to leave this protection in place during any
transport and lifting operations, and not to remove the plastic plates until commissioning (take care that
the protecting foil wrapping is not blown away!).
NOTE :
Rubber anti-vibrations mountings (AVM) & factory accessories are to be found in the control panel for
shipping. If the unit is mounted on anti-vibration mountings, these should be fitted to the unit before final
positioning.
3.3 - LAY-OUT AND INSTALLATION REQUIREMENTS
The following preparations are important for the installation of the chiller :
- Air-cooled chillers such as Ecologic or Ecomax are designed for outdoor installation. Please consult Lennox prior
to implementing other types of installation.
- Locate the chiller where it is least affected by wind (install windbreaks where wind speeds > 2.2 m/s).
- The ground beneath the unit must be flat, level and of sufficient strength to support the weight of the unit with its
full liquid charge, and the occasional presence of the usual service equipment.
In locations exposed to frost, the supporting surface, if the unit is installed on the ground, must be built on concrete
stakes extending downwards beyond the normal depth of frost. It is always advisable to build a supporting surface
detached from the general building structure to avoid transmission of vibrations.
- On normal applications, unit rigidity and point load positions enable installation to minimise vibrations. Vibration
isolators may be used by contractors on installations requiring particularly low vibration levels.
- Use of vibration isolators MUST be accompanied by installation of flexible connections in the unit water
piping. Vibration isolators must also be fixed to the unit BEFORE being fixed to the ground.
Selection of vibration absorbing isolator capacity is not LENNOX’s responsibility.
The unit must be bolted to the vibration isolators and the latter solidly fixed into the concrete slab.
Check that vibration isolator contact surfaces fit flush to the floor. If necessary, use spacers or re-surface the
flooring, but in all events, make sure that the isolators seat flatly on the supporting surface.
- It is essential that the units be installed with sufficient free space around them to enable proper circulation of air
ejected by the condensers and to provide easy access to all unit components for servicing and maintenance. If
the air rejected by the condenser encounters any obstacles, it will tend to be recycled by the fans. This will cause
an increase in the temperature of the air used to cool the condensers. Obstruction of the air outlet will also impair
air distribution across the entire heat exchanging surface of the condenser. Both of these conditions, which
reduce the heat exchange capacity of the coils, will cause an increase in condensing pressure. This will lead to
a loss of capacity and an increase in compressor power input.
- To prevent air flow to be reversed due to prevaling winds, units cannot be completely shrouded with a higher,
uninterrupted wind shield. If such a configuration cannot be avoided, an air ejection duct must be installed at the
same height as the surrounding shield.
It is important that units must be leveled failure to install unit correctly will void warranty.
CLEARANCES DRAWINGS
For more details, please consult our Application Guides or the drawings supplied with the unit.
ECOLOGIC range
ECOMAX range
OVERHEAD OBSTRUCTIONS ARE NOT PERMITTED
1m
1,5 m 1,5 m
1,5 m
1m
1m
1m 1,5 m
> 3 meters
> 2 meters > 2 meters
Not recommended Not allowed
For any air cooled unit, it is necessary to have a minimum distance between air coil and any obstacle of 1,5
meters.
For any chiller a minimum distance of 1 meter is required for the good opening and servicing of the electrical
box.
3.4 - WATER CONNECTIONS

3.4.1 - Water connections - Evaporator/Condenser
The water circulating pump will be preferably installed upstream so that the evaporator/condenser will be subjected
to positive pressure. Entering and leaving water connections are indicated on the certified drawing sent with the unit
or shown in the sales brochure.
For shell and tube heat exchangers, a drainage plug is located at the base of the evaporator. A drainage pipe may
be connected to this to enable drainage of evaporator water for service operations or for seasonal shut down.
The use of a water filter in the water circuit upstream of the heat exchanger is mandatory. These filters must remove
all particles with a diameter greater than 1 mm, and must be positioned within 1 meter of the inlet of the exchanger.
They may be supplied as an option by the manufacturer.
LACK OF FILTER AT THE INLET OF A PLATE HEAT EXCHANGER WILL MAKE WARRANTY VOID.
Hydraulic drawings in Annexes page 50 to 54, or supplied with the unit.
3.4.2 - Water analysis

The water must be analysed; the water circuit installed must include all items necessary for treatment of the water : filters,
additives, intermediate exchangers, bleed valves, vents, isolating valves etc... according to the results of the analysis.
We do not advise operation of the units with open loops which can cause problems with oxygenation, nor
operation with untreated ground water.
Use of untreated or improperly treated water can cause deposits of scale, algae and sludge or cause corrosion and
erosion. It is advisable to call in a qualified water treatment specialist to determine what kind of treatment will be
necessary. The manufacturer cannot accept liability for damage caused by the use of untreated or improperly
treated water, salt water or brine.
• 10 • Installation - Operation - Maintenance manual (IOM) • AIR COOLED CHILLERS & SPLIT UNITS - 0105-E
3.4.3 - Antifreeze protection
3.4.3.1 : Use glycol/water solution

ADDITION OF GLYCOL IS THE ONLY EFFICIENT WAY TO PROTECT AGAINST FREEZING
The glycol/water solution must be sufficiently concentrated to ensure proper protection and prevent formation of
ice at the lowest outdoor air temperatures expected on an installation. Take precautions when using non passivated
MEG antifreeze solutions (Mono Ethylene Glycol or MPG Mono Propylene Glycol). Corrosion can occur with these
antifreeze solutions with oxygen.
3.4.3.2 : Drain the installation

It is important to make sure that manual or automatic air bleeders are installed at all the high points of the water
circuit. To enable drainage of the circuit, make sure that drain cocks are installed at all the low points of the circuit.
To drain the circuit, the drain cocks must be opened and an air inlet ensured.
Note : air bleeders are not designed to admit air.
FREEZING OF AN EVAPORATOR DUE TO COLD WEATHER CONDITIONS IS NOT COVERED BY LENNOX
WARRANTY.
3.4.4 - Electrolytic corrosion

We would like to draw your attention to the problems of corrosion due to electrolytic corrosion caused by an
imbalance between earthing points.
AN EVAPORATOR THAT IS PUNCTURED BY ELECTROLYTIC CORROSION IS NOT COVERED BY THE UNIT
WARRANTY
3.4.5 - Minimum water capacity

The minimum volume of the chilled water circuit must be calculated with the formula here under. If necessary, install
a buffer tank. Proper operation of regulating and safety devices can only be ensured if the volume of water is
sufficient.
The theoretical volume of the water loop for a proper air conditioning operation can be calculated using the formula
hereafter:
Q ! Cooling capacity of the chiller in kW
N ! Number of capacity stage of the chiller
Dt ! Water temperature Delta T.
Vt = 72 x Q/(n x dt) litres
Example, for a chiller with 400kW, water conditions 12°C/7°C and 4 capacity stages, the minimum volume is :
Vt = 72 x 400/(5 x 4) = 1440 l.
This formula will give the minimum water capacity of the installation that will ensure a temperature rise of the water
loop of (dt/n)°C during anti short cycle of compressors.
This formula is only applicable for air-conditioning installation and must not be used for process cooling
where temperature stability is required.
3.4.6 - Flow switch

A flow switch must be installed on the evaporator water inlet or outlet, so as to enable detection of water flow through
the heat exchanger before the unit is started up. This will protect the compressors against any eventual liquid
slugging during the starting phase and prevent accidental ice formation in the evaporator, if the flow of water is
interrupted.
Flow switches are available on option.
The normally open contact of the flow switch should be connected to the terminals provided to that effect in the unit
electrical box. (See the wiring diagram supplied with the unit).
The normally closed contact can be used as an indication of a lack of flow condition.
Warranty is void if a flow detection device is not fitted and connected to the LENNOX control panel.
3.5 - ELECTRICAL CONNECTIONS

First of all, make sure that power supplies from the building to the place where the unit is installed are properly
established and that wire gauges are in keeping with the start up and running currents.
Check tightness of all electrical connections.
You MUST make absolutely certain that the power supplies applied to the power and control circuits are those for
which the electrical panel was manufactured.
Installation - Operation - Maintenance manual (IOM) • AIR COOLED CHILLERS & SPLIT UNITS - 0105-E • 11 •
A main isolator switch must be inserted between the end of the power supply cable and the unit to enable total
isolation of the latter when necessary. Chillers are supplied as standard without a main isolator switch. This is
available as an option.
WARNING
Wiring must conform to applicable regulations. The type and location of fused isolators must also conform
with regulations. For the sake of safety, install them where they can be seen and in easy reach of the unit.
Units must have full earthing continuity.
IMPORTANT
Operation of a unit with the wrong power supply or with excessive phase imbalance constitutes abuse and
is not covered by the LENNOX warranty. If phase imbalance exceeds 2 % for voltage and 1 % for current,
contact your local electricity company immediately before powering up the unit.
3.6 - SOUND LEVELS

Liquid chillers are a significant source of noise in refrigeration and air conditioning systems.
Account is taken of technical constraints, both in design and manufacturing, sound levels cannot be improved much
further than specified.
Sound levels must therefore be accepted for what they are, and the area surrounding the chillers should be treated
as necessary. The quality of installation can either improve or decrease initial sound characteristics: it may be
necessary to provide further treatment such as sound-proofing or installation of screens around units installed
externally. The choice of the location for the installation can be of great importance : reflection, absorption,
transmission of vibrations.
The type of unit support is also very important : inertia of the room and the structure of the walling, interfere with
the installation and its behaviour.
Before taking any other steps, first determine whether the sound level is compatible or not with the environment,
what it is perfectly justifiable and that these measures envisaged will not cause unreasonable cost.
Determine what level of sound proofing is necessary on the equipment, the installation (silencer, vibration isolators,
screens) and on the building (reinforcement of flooring, false ceilings, wall coverings).
It may be necessary to contact an engineering office that specialises in sound abatement.
3.7 - CONNECTION OF SPLIT UNITS

Connections between the unit and the condenser must be made by a qualified refrigeration engineer and require
several important precautions.
In particular, the shape and dimensions of the hot gas lines must be carefully designed to ensure proper oil return
in all cases and prevent liquid from returning into the cylinder heads when the compressor is stopped.
On units fitted with capacity reducers, the piping sizes must be calculated so that gas velocity is sufficiently high
when the unit is operating on capacity reduction.
Non application of these precautions will cancel the compressor warranty.
We recommend to follow ASHRAE recommendations.
3.7.1 - Liquid line sizing

Determine the size of liquid lines using :
1) Operating conditions at full load.
2) Maximum pressure drop of 100 kPa
3) Liquid velocity under 2 m/s (to avoid liquid slugging).
4) For liquid risers, make sure that liquid subcooling is sufficient to counteract the loss of static pressure and
prevent gas flashing.
3.7.2 - Discharge lines and suction lines

Calculate these to obtain a gas velocity in vertical sections that enables compressor oil migration and steady return
to the compressor (tables C and D - page 15).
Determine the dimensions of vertical lines using the following tables.
Horizontal lines may be bigger in order to compensate pressure drop in vertical lines.
The total pressure drop in the piping has to be lower or equal to 1°C at saturation pressure on the suction side.
UNITS WITH REMOTE CONDENSER
Unit with remote condenser Unit with remote condenser

without capacity control with capacity control
A
A
2
2
H1 H1
H2 H2
H3
H3
3
1
3
4
2
H4 H4
1 - Lower trap with single tube

H1 : 15 m. maxi
2 - Clode coupled trap
H2 : 5 m. maxi
3 - Lower trap with double tubes
H3 : 0,3 m. maxi
4 - Higher trap with double tubes
H4 : 0,15 m. maxi
WARNING : The liquid level between the condenser and the check valve A must compensate the check valve
pressure drop
If receiver option : PED declaration class 3

If no receiver option : PED declaration class 1
CONDENSING UNITS
Condensing unit Condensing unit

without capacity control with capacity control
Min 0,25% gradient
4
Min 0,25% gradient
2 H1
2 H1
H2
H2
3
4
2
H4 H4
1 - Lower trap with single tube

H1 : 15 m. maxi
2 - Clode coupled trap
H2 : 5 m. maxi
3 - Lower trap with double tubes
H4 : 0,15 m. maxi
4 - Higher trap with double tubes
If receiver option : PED declaration class 3

If no receiver option : PED declaration class 1
Minimum refrigeration capacity in kW for oil entrainments up Suction risers

Refrigerant : R407C
Table C Tubing nominal OD, mm

Saturated Suction gas
temperature (°C) temperature (°C) 12 15 18 22 28 35 42 54 67 79 105 130
-5 0 0,39 0,71 1,20 2,04 3,88 6,88 11,11 21,31 36,85 55,86 115,24 199,30
10 0,37 0,68 1,14 1,94 3,68 6,53 10,54 20,20 34,94 52,95 109,25 189,14
5 10 0,47 0,86 1,45 2,47 4,69 8,33 13,44 25,77 44,58 67,56 139,39 241,30
20 0,44 0,81 1,36 2,31 4,39 7,79 12,58 24,13 41,73 63,25 130,49 225,90
Minimum refrigeration capacity in kW for oil entrainments up HOT-Gas risers

Refrigerant : R407C
Table D Tubing nominal OD, mm

Saturated Discharge
discharge gas
temperature (°C) temperature (°C) 12 15 18 22 28 35 42 54 67 79 105 130
30 70 0,60 1,09 1,84 3,13 5,95 10,55 17,03 32,65 56,47 85,59 176,59 305,70
80 0,58 1,06 1,79 3,04 5,78 10,25 16,55 31,74 54,90 83,21 171,67 297,19
90 0,57 1,04 1,74 2,96 5,64 10,00 16,14 30,95 53,53 81,13 167,39 289,77
40 80 0,62 1,13 1,90 3,24 6,16 10,93 17,65 33,85 58,55 88,73 183,07 316,92
90 0,60 1,10 1,85 3,16 6,00 10,65 17,19 32,96 47,01 86,40 178,26 308,60
100 0,58 1,07 1,80 3,07 5,83 10,34 16,70 32,02 55,38 83,94 173,17 299,79
50 90 0,63 1,16 1,94 3,31 6,29 11,16 18,02 34,55 59,77 90,58 186,88 323,52
100 0,61 1,12 1,88 3,21 6,10 10,82 17,47 33,50 57,95 87,83 181,21 313,70
110 0,60 1,09 1,83 3,13 5,94 10,54 17,02 32,63 56,44 85,53 176,47 305,49
3.7.3 - Mechanical isolation of refrigerant lines

Isolate refrigerant lines from the building to prevent the vibrations normally generated by the lines to the building
structure. Avoid bypassing the isolation system on the unit by fixing refrigerant lines or electrical conduits too tightly.
Any vibrations will be transmitted to the building by rigid piping.
Lack of vibration isolation on refrigerant pipework will lead to early failure of copper pipe and loss of gas.
3.7.4 - Pressure test

To avoid formation of copper oxide during brazing operations, blow a little dry nitrogen through the pipes.
Piping must be made with tubing that is perfectly clean, plugged during storage and between connections
operations.
During these operations, observe the following precautions:
1) Do not work in a confined atmosphere, refrigerant fluid can cause asphyxiation. Make sure there is sufficient
ventilation.
2) Do not use oxygen or acetylene instead of refrigerant fluid and nitrogen for leak testing : this could cause a violent
explosion.
3) Always use a regulator valve, isolating valves and a pressure gauge to control test pressure in the system.
Excessive pressure can cause lines to burst damage to the unit and/or cause an explosion with severe personal
injury.
Ensure conduct liquid line and gas line pressure tests are in conformity with applicable legislation. Before starting
up a unit on a receiver, the piping and the condenser must be dehydrated. Dehydration should be carried out using
a double stage vacuum pump, capable of drawing 600Pa absolute pressure vacuum.
Best results are obtained with a vacuum down to 100 Pa. To get down to this level at normal temperatures, i.e.
15 °C, it is often necessary to leave the pump running for 10 to 20 hours. The duration of pump operation is not a
factor of efficiency. The pressure level must be checked before the unit is put into service.
3.7.5 - Refrigerant charge

Chillers with R407C must be filled in the liquid phase. Never charge a machine operating on R407C in the vapour
phase (vapour): the composition of the mixture could be modified.
In liquid phase, connect either to a liquid isolating valve, or to the quick-connector on the liquid line at the valve outlet.
For unit using R22, the charging may be done in vapour phase in that case, connection will be made to the suction
valve.
Note:
Splits units are supplied with a refrigerant or nitrogen holding charge. Before pulling down the vacuum for
dehydration, completely purge the unit.
Charge the unit until there is a constant flow of bubble-free liquid in the sight-glass indicating that there is sufficient
charge and controlled that sub cooling is correct according to the system design value.
In all cases, do not top up the charge until the unit reaches a stable state of operation.
It is pointless to overcharge a system, this can adversely affect operation.
Overcharging causes :
- Excessive discharge pressure,
- A risk of damage to the compressor,
- Excessive power consumption.
3.7.6 - Oil charge

All units are delivered with a complete oil charge. In the case of split units, it may be necessary, due to the length
of piping installed, to add a certain amount of oil compatible with the type of compressor and refrigerant used.
Please refer to the following oil table.
Note : This table is valid for self-contained chillers only (or chillers mounted on receivers) on which the
leaving water temperature is not lower than -5°C. For other cases, consult the documentation shipped with
the machine.
Oil recommendation for Lennox chillers

Refrigerant Compressor type Brand Oil type
R22 Screw CSH… Bitzer B320SH
R22 Scroll SM… Maneurop Maneurop 160 P
R22 Scroll ZR… Copeland Suniso 3 GS
R22 Reciprocating D8… Copeland Suniso 160P
R22 Reciprocating MT… Maneurop Maneurop 160 P
R407C Screw CSH… Bitzer BSE170
R407C Scroll SZ… Maneurop Maneurop 160 SZ
R407C Scroll ZR… Copeland Copeland 3MA, Mobil EAL
Arctic 22CC, ICI Emkarate
RL32CF
R407C Reciprocating D8… Copeland Mobil EAL Arctic 22
R407C Reciprocating MS… Maneurop Maneurop 160 SZ
3.7.7 - Air cooled condensers

An air cooled condenser connected to a unit must have the same number of circuits as the unit. Selection of the
condenser must be made carefully to enable transfer of the heat capacity of the unit even at the highest
temperatures expected on an installation.
It is mandatory to control the head pressure in order to enable the unit to operate properly whatever the season:
A variety of different systems may be used, but the most simple and efficient of these modulates fan operation using
a pressure or temperature control.
For condensers fitted with a small number of fans (1 or 2), it may be necessary to vary the fans speed.
Head pressure control systems that operate by flooding the condenser with liquid refrigerant should be avoided
since they entail very large refrigerant charges and can cause serious problems if they are not correctly controlled.
3.8 - DUCTED UNITS INSTALLATION
Air outlet
Air outlet duct
Air inlet Unit
Auxiliary drip tray (heat pump unit)
Air inlet duct
Notes :
- Be carefull of air cycling between inlet and outlet.
- For air outlet it is recommended to duct each fan separately.
PRELIMINARY CHECKS
4 - PRELIMINARY CHECKS
Check that all drain and purge plugs are in place and well tightened prior to fill the installation with water.
4.1 - LIMITS
Prior to any operation, please checks the operation limits of the unit given in the «ANNEXES» at the end of the IOM,
page 55 to 62.
These tables will give you all necessary information concerning the operating envelop of the unit.
Please consult the «Risk analysis and hazardous situations according to 97/123 directive» given in the
«ANNEXES» at the end of the IOM, pages 63& 64, or supplied with the unit.
4.2 - REFRIGERATION CIRCUIT CHECKS AND RECOMMENDATIONS
In case of split units, check the installation has been made according to the recommendation described §
Installation.
The unit refrigeration circuit sketch is given in the «ANNEXES» at the end of the IOM, page 65 to 69 or supplied
with the unit.
4.3 - HYDRAULIC SYSTEM INSTALLATION CHECKS

The unit hydraulic sketch is given in the «ANNEXES» at the end of the IOM - See page 50 to 54.
4.4 - INSTALLATION OF EXTERNAL HYDRAULIC COMPONENTS (supplied loose by Lennox).

Some hydraulic components may be supplied loose by Lennox:
- Filters
- Expansion vessels
- Valves
- Manometers
- …
The components are located inside the units and must be installed by a qualified engineer.
Note : In case of plate heat exchangers it is mandatory that a filter is installed at exchanger unit entrance.
These filters must remove all particles with a diameter greater than 1 mm.
4.5 - CHECK LIST BEFORE START-UP

Before proceeding with start up, even for a test of short duration, check the following points, after having
made sure that all the valves on the refrigeration circuit are fully open (discharge valves and liquid valves).
Starting up a compressor with the discharge valve closed will either trip the HP safety switch, or blow the
cylinder head gasket or the internal pressure safety disc.
1) The liquid pump(s) and other apparatus interlocked with the unit (coils, air handling units, dry coolers, cooling
towers, terminals such as fan coil units, etc.) are in working order as required by the installation and according
to their own specific requirements.
Place all water valves and refrigerant valves in their operating positions and start the water circulating
pumps.
Ensure main power supply is isolated before any work is started. Ensure unit is correctly earthed and
that earth continuity is correctly done.
Check that anti-vibration mountings are correclty installated and set.
2) Check the cleanliness and the tightness of all electrical connections, both the connections made at the
factory and the connections made on site. Also make sure that all thermostat bulbs are correctly inserted and
PRELIMINARY CHECKS
tightened in the various wells, if necessary add heat conducting paste to improve contact. Make sure all sensors
are correctly fitted and that all capillary tubes are fastened.
The technical data printed at the top of the wiring diagram should correspond with those indicated on the unit
nameplate.
3) Make sure that the power supplied to the unit corresponds to its operating voltage and that phase rotation
corresponds to the direction of rotation of the compressors (screw & scroll).
4) Make sure that the water circuits mentioned in 1 are completely filled with water or brine as the case may be;
with the air bled out of all high points, including the evaporator ensuring they are perfectly clean and leaktight.
In the case of machines with water cooled condensers, the condenser water circuit must be ready to operate,
filled with water, pressure tested, bled, filter cleaned after 2 hours of operation of the water pump. Cooling tower
in operating condition, water supply and overflow checked, fan in operating condition.
5) Reset all manually resetting safety devices (where necessary).

Open power circuits to all components: compressors, fans....
6) Power up the unit with the main disconnect switch (option). Visually check the oil level in the compressor
crankcases (bullseyes). This level may vary from one compressor to another, but should never be higher than
the first third of the way up the bullseyes.
CAUTION : Power up the compressor crankcase heaters at least 24 hours before starting the unit. This will
enable the refrigerant in the crankcases to evaporate off, and prevents damage to compressors through lack
of lubrication during start up.
7) Start the pump(s) check the flow of liquid to be cooled through the heat exchangers: note the inlet and outlet
water pressures, and, using the pressure drop curves, calculate liquid flow by applying the following formula:
actual flow
Q = Q1x P 2 / P1
where
P2 = pressure drop measured on site
P1 = pressure drop published by LENNOX for a liquid flow of Q1
Q1 = nominal flow
Q= real flow
8) On units with air cooled condensers, check for correct operation of the fans and that the protective grilles are
in good condition. Make sure that rotation is in the right direction.
9) On units with ducted fan, check the air flow and duct pressure drop.
On delivery, the drive belts are new and correctly tensioned. After the first 50 operating hours check and adjust
the tension. 80% of the total elongation of belts is generally produced during the first 15 hours of operation.
Before adjusting the tension, make sure that the pulleys are correctly aligned.
To tension the belt, set the height of motor support plate by moving the plate adjustment screws.
The recommended deflection is 16 mm per metre from centre to centre.

Check that according to the diagram below (figure 14), the following ratio remains the same.
A(mm) ≅ 20
P(mm)
The belts should always be replaced when :

- the disk is set to maximum,
- the belt rubber is worn or the wire is visible.
Replacement belts must have the same rated size as the ones they are replacing. If a A P
transmission system has several belts, they must all be from the same manufacturing batch
(compare serial numbers).
PRELIMINARY CHECKS
NOTE :
An under-tensioned belt will slip, heat and wear prematurely. On the other hand, if a belt is over-
tensioned, the pressure on the bearings will cause them to over-heat and wear prematurely. Incorrect
alignment will also cause the belts to wear prematurely.
9a) PULLEYS ALIGNMENT

After adjusting one or both of the pulleys, check the transmission alignment using a ruler placed on the inner
face of the two pulleys.
NOTE: The warranty may be affected if any major modification is made to the transmission without
obtaining our agreement beforehand.
The actual resistance of ductwork systems is not always identical to the calculated theoretical values. To rectify
this, it may be necessary to modify the pulley and belt setting. To this effect, the motors are fitted with variable
pulleys.
9b) AIRFLOW BALANCING

Measure the absorbed amps
If the absorbed amps are greater than the rated values, the ventilation system has a lower pressure drop than
anticipated. Reduce the flow by reducing the rpm. If the system resistance is significantly lower than design,
there is a risk that the motor will overheat resulting in an emergency cut out.
If the absorbed amps are lower than the rated values, your system has a higher pressure drop than anticipated.
Increase the flow by increasing the rpm. At the same time you will increase the absorbed power which may result
in having to increase the motor size.
9c) CHECKING AIRFLOW AND ESP

Using the following fan curve, the airflow, the total pressure available (PTOT) and the corresponding dynamic
pressure (Pd) can be estimated, for a specific operating point.
10) Before making any electrical connections, check that insulation resistance between power supply connection
terminals is in keeping with applicable regulations. Check the insulation of all electrical motors using a DC 500V
megohmeter, following the manufacturer’s instructions.
CAUTION: Do not start any motor whose insulation resistance is lower than 2 mégaohms.
Never start any motor while the system is under a vacuum.
PRELIMINARY CHECKS
AT 18-18 FAN CURVE
UNIT START-UP
5 - UNIT START-UP
5.1 - CHECKS TO BE MADE DURING START UP

5.1.1 CHECKS TO BE MADE DURING START UP
Before starting the unit, fill in the check list sheet on page 48 of this manual and follow the instructions below to be
sure that the unit is correctly installed and ready to operate.
1) Thermometers and pressure switches installed in the chilled water circuit and the condenser water circuit.
Check these safety devices in this order: high pressure switch, differential oil pressure switch, low pressure
switch, fan control pressure switches and thermostats, anti short cycle relay. Make sure all indicator lights
operate correctly.
2) Run evaporator pump prior to start the chiller.
3) Flow switch installed and wired into the control box operates properly.
4) With the compressor running, check the oil pressure. If there is a fault, do not restart the compressor again until
the source of the problem has been located.
5) Check that there is sufficient cooling load on the day the start up is conducted (at least 50 % of the nominal load).
PROCEDURE TO FOLLOW WHEN STARTING THE UNIT
5-a) Press the power "ON-OFF" switch. The compressor will only start if the evaporating pressure is greater than
the cut-in set point of the low pressure switch.
Check immediately the good rotation of the compressor.
Evaporating pressure drops steadily, the evaporator empties itself of the liquid refrigerant accumulated in
it during storage. After a few seconds, the solenoid valve opens if any.
5-b) Check on the sightglass (upstream of the expansion valve) that the bubbles disappear progressively,
indicating a correct refrigerant charge and without non condensable gas. If the humidity indicator changes
colour, indicating the presence of humidity, replace the filter-drier cartridge if the latter is of the replaceable
type. Even better, check the sub cooling after the condenser.
5-c) Check that, when the cooling load has been balanced by the capacity of the unit, the chilled liquid is at design
temperature.
6) Check the current values per phase on each compressor motor.
7) Check the current values per phase on each fan motor.
8) Check compressor discharge temperature.
9) Check compressor oil pump temperatures (semi-hermetic reciprocating compressors).
10) Check suction and discharge pressures and compressor suction and discharge temperatures.
11) Check chilled liquid entering and leaving temperatures.
12) Check outdoor air temperature.
13) Check liquid refrigerant temperature at the condenser outlet.
These verifications should be made as quickly as possible with a stable cooling load, i.e. the cooling load of the
installation should be the same as the capacity developed by the unit. Measurements taken without heeding this
condition will result in unusable and probably wrong values.
UNIT START-UP
These verifications can only be made once the proper operation of all safety devices and unit controls has been
established.
5.2 - OIL CHARGE

Units have a complete operating charge of oil when they are shipped, and there is no need to add any oil before
start up or afterwards. Note that unit shutdowns by the differential oil pressure switch are usually caused by other
problems than a lack of oil in the refrigeration circuits. Overcharging with oil can cause serious problems on an
installation, particularly for the compressors. The only time any oil might need adding is when a compressor is
replaced.
5.3 - REFRIGERANT CHARGE

Self-contained units have a complete refrigerant charge at the time they are shipped. This charge may need to be
topped up when the unit is installed or at other times during the service life of the unit. Additional charge can be
introduced through the Schrader valves on the suction line. Every time fluid is added, check the state of the charge
with the sightglass provided to that effect on the liquid line and also by the amount of liquid subcooling at the
condenser outlet.
IMPORTANT
- Start up and commissioning must be conducted by LENNOX authorised engineer.
- Never shut of power to the crankcase heaters except for lengthy service operations or seasonal
shutdown.
Remember to power up the crankcase heaters at least 24 hours before the unit is restarted.
OPERATION
6 - OPERATION
6.1 - CLIMATIC CONTROL

cf. See the specific CLIMATIC 50 manual
cf. See the specific «Basic CLIMATIC controller» manual
6.1.1 - Menu Tree - ECOLOGIC range

See «Annexes», page 70 to 78
6.1.2 - Menu Tree - ECOMAX range

See «Annexes», page 79 to 90.
6.1.3 - Connection diagrams - CLIMATIC™ 30

A remote controller is offered as an option.
To install this optional remote controller proceeded as follow :
- Connect exactly as indicated in electrical diagram
- The wire should not exceed 50 m.
The three cables for connection from the keypad to the power board must be kept separate from other
cables, using an individual cable channel; and use shielded cables, with a cross-section of 1 mm 2.
Electrical box at the unit
Terminal block Remote controller (optional)
2
x 1000
1
*
Three-lead shielded cable with a cross-section of 1mm2
* Connection to be made by user MAXIMUM LENGTH 50m
OPERATION
6.1.4 - Connection diagrams - CLIMATIC™ 50
DS 50
DC 50
DC 50
AWG24
OPERATION
6.2 - UNIT OPERATION
6.2.1 - Functions of refrigeration circuit components
6.2.1.1 - Thermostatic expansion valve:

Very important:
The thermostatic expansion valve fitted on each machine has been selected for a given operating range; it must
be replaced with a model with the same reference from the same manufacturer.
6.2.1.2 - Filter-drier:
This is designed to remove all traces of humidity from within the refrigeration circuit, since this can impair operation
of the unit, by acidification of the oil, which causes slow disintegration of the varnish protecting the compressor motor
windings.
6.2.1.3 - High and low pressure gauges (option): Enables instantaneous readout of suction and discharge pressures.
Sightglass/humidity indicator: (optional on units fitted with scroll type or reciprocating compressors) :
- Enables visual verification of the state of the liquid refrigerant (monophase ou diphasic) in the liquid line, upstream
of the thermostatic expansion valve.
- Enables detection of humidity in the circuit.
6.2.1.4 - Crankcase heater:

Every compressor is fitted with a single phase crankcase heater that is activated when the compressor stops to
ensure separation of the refrigerant and the compressor oil. It is therefore powered up when the compressor is not
running.
NB : Scroll and reciprocating +6°C ambient type compressors are not fitted with a crankcase heater.
6.2.1.5 - High pressure switch:

This pressostat initiates unconditional stoppage of the unit if compressor discharge pressure exceeds the operating
limits. Reset is automatic.
- Screw and reciprocating compressor with R407C high pressure switch equal 26.5 bars
- Scroll compressor with R407C high pressure switch equal 29 bars
6.2.1.6 - Low pressure switch:

This pressure switch initiates unconditional stoppage of the unit if if evaporating pressure drops below the value
P.
- 1) +6°C ambient temperature machines (standard) P = 2,4 bars relative
- 2) optional -20°C ambient temperature machines P = 0,8 bars relative
6.2.1.7 - Fan control pressure switch and thermostat:

The function of these devices is to ensure a level of head pressure compatible with proper unit operation.
An increase in outdoor air temperature increases head pressure, and this is maintained at its required value by fan
operation.
6.2.1.8 - Antifreeze function:

This function only exists on units designed for brine or glycol/water chilling for which the freezing temperature
depends on the concentration of the solution.
Whatever type of device is used (see case 1 and 2), cut-out by the antifreeze function causes immediate unit
stoppage.
CASE 1 : Antifreeze thermostat:

This device monitor chilled liquid temperature at the evaporator outlet. It triggers when the temperature goes below
the minimum value (+ 4°C for water).
CASE 2 : Antifreeze pressure switch:

This monitors evaporating pressure of the refrigerant. It triggers when the temperature goes below the preset
minimum value.
OPERATION
Note: On units fitted with CLIMATIC control, see the appropriate user manual for more specific details.
6.2.1.9 - Differential oil pressure safety switch : (only on units with semi-hermetic compressors)
a) Reciprocating compressors:
This pressure switch initiates unconditional unit stoppage if differential oil pressure drops for more than two minutes
below a pre-established minimum safety value.
Differential oil pressure is the difference between the oil pump discharge pressure and the gas pressure inside the
compressor crankcase (suction pressure). The differential oil pressure safety switch is factory set and is not
modifiable on site.
b) Screw compressors:
This pressure switch initiates unconditional unit stoppage if differential oil pressure rises above a preset safety
value.
Differential oil pressure in this case is high pressure less the compressor oil injection pressure.
6.2.2 - Functions of electrical components
6.2.2.1 - Electronic or cam type anti-short cycle relay:

This device limits the number of compressor start ups.
Compressor motor thermal protection:
This device stops the motor if winding temperature rises too high and enables it to start up again when temperature
drops back to a normal value.
6.2.2.2 - Fan over current protection:

Circuit breaker designed to stop the fan motors in the event of phase over current in relation to the permitted value.
6.2.2.3 - Compressor motor over current protection:

Circuit breaker designed to protect each motor winding against accidental over current.
6.2.2.4 - Indicator lights:

The electrical control box is fitted with indicator lights enabling visualisation of the state of operation or non operation
of a function or given circuit.
There is also an indicator to show that the unit is powered up, an emergency stoppage indicator for each
compressor, an indicator to show stoppage of the compressor via the regulating system (through the main control
thermostat which is sensitive to chilled water temperature), a run light per compressor, and a general fan default
stoppage indicator (on air cooled units).
On units with CLIMATIC control, see the appropriate manual.
6.2.2.5 - Time delay relay for starting compressor motors one winding at a time (option) :
This optional relay is supplied on units ordered with the part winding start system. The time delay between starting
the first winding and the second winding cannot exceed 0.8 seconds.
6.2.2.6 - Chilled liquid pump interlock:

This interlock is made only if the the pump is supplied with the liquid chiller. As soon as the unit is powered up and
the remote on/off for the unit is validated, the pump starts running. Prior operation of the pumps is mandatory for
compressor operation.
Note : on units with CLIMATIC control, control of 1 or 2 water pumps is catered for by the control program.
6.2.2.7 - Flow switch for the chilled liquid (option) :

This control device initiates unconditional unit stoppage as soon as the flow of chilled liquid (water, brine, etc...)
ensured by the pump becomes insufficient, since this could cause rapid evaporator freeze up. When the contact
opens due to a lack of flow the unit must stop immediately.
If the purchaser installs a flow switch himself, electrical connections should be made to the two remote interlock
terminals (dry contact).
OPERATION
6.2.3 - Automatic sequences
6.2.3.1 - Starting sequence:

- Press the unit start switch, the power light will come on ; The control circuit cannot be energised if there is no power
supply to the main power circuit.
- Depending on the demand for cooling, the control thermostat authorises start up of the compressor(s), which
takes place in sequence. The compressor run indicating lights come on.
6.2.3.2 - Regulator stoppage sequence :

When the cooling load starts decreasing from its maximum value, the multi-stage control thermostat shuts
down successive stages depending on the progressive reduction in return chilled liquid temperature.
Depending on machine equipment, staged reduction consists either in shutting down a compressor or activation
of a compressor capacity reducer. This continues until the unit shuts down completely through action of the
regulator. The compressor regulation stoppage lights come on.
6.2.3.3 - Safety shutdown sequence :

If a default occurs on a circuit, it is detected by the appropriate safety device, (high pressure overshoot, loss of oil
pressure, motor protection, etc...) The relay in question initiates unconditional stoppage of the compressor on that
circuit and the safety stoppage indicating light comes on.
Some defaults give rise to immediate stoppage of the entire unit :
- Tripped flow switch,
- Tripped antifreeze thermostat
- ...etc....
In cases other than that of manually reset safety devices, starting up of the circuit or the machine takes place
automatically once the default has been cleared.
6.2.3.4 - Loss of power supply :

There are no problems restarting the machine after a loss of power supply of short duration (up to about one hour).
If loss of power supply lasts longer than this, when power supply is resumed set the unit to «OFF» with the
compressor crankcase heaters activated for as long as it takes to bring sump oil back up to temperature, then restart
the unit.
6.2.3.5 - Pressostatic water valve :

This device is available as an option for low capacity water cooled condensing units (MCW)
The pressostatic water valve should be installed on the condenser outlet. It enables water flow through the heat
exchanger to be varied so as to maintain condensing pressure at an appropriate value.
6.2.3.6 - Fan motor control:
ECOLOGIC - Fans electrical box labelling.
WA/RA 150D
WA/RA 270D
WA/RA 300D
1950
WA/RA 200D
WA/RA 230D
4200
4200
Cp.1
M32 VENT1/C1 C1
VENT1/C1 M31 M34 VENT1/C2
2800
2800
Cp.1 Cp.1
2V
Cp.2
2V
C FR/C1 FR/C2
C1 C1 VENT1/C1 VENT1/C2 (except LN) C1 C2 (except LN)
M31 Cp.2 M33
Cp.2 FR/C1 2V 2V FR/C2
M31 VENT C1/C2 (except LN) C C2 (except LN) M32 M35

VENT2/C1 VENT2/C2
FR/C1 (except LN)
1950
Cp.1
2V VENT2/C1 M32 C2 M34 VENT2/C2
Cp.1
C2
Cp.1 C2 Cp.2
Cp.2
C2 VENT3/C1 M33 M36 VENT3/C2
Cp.2 M33 VENT1/C2
OPERATION
WA/RA 370D
4200
4200
Cp.1
C1
VENT1/C1 VENT1/C2
M31 Cp.2 M34
FR/C1 2V 2V FR/C2
(except LN) C1 Cp.3 C2 (except LN)

Cp.1
C2
Cp.2
Cp.3
WA/RA 100E
WA/RA 110E
WA/RA 75E WA/RA 90D
4200 WA/RA 130D
WA/RA 150D
2800
M33 VENT3/C1
2800
2800
Cp.1
M32 VENT2/C1 C1 VENT1/C1
C1
VENT1/C2
M31 Cp.2 M33
FR/C1 2V 2V FR/C2
C1 M32 VENT2/C1 C1 C2
Cp.1 Cp.1 Cp.1
C1 M31 VENT1/C1 VENT2/C1 M32 C2 M34 VENT2/C2
2V FR/C1 Cp.2
Cp.2 C1 Cp.2
M31 VENT1/C1
FR/C1
Cp.3 2V
WA/RA 270D WA/RA 370D

WA/RA 300D
WA/RA 200D
2800
2800
WA/RA 230D
2800
VENT2/C1 M32 M36 VENT2/C2 2800

4200
4200
Cp.1 Cp.1 Cp.1

C1 C1 C1 C2 C1 C1 C2
VENT1/C1 M31 Cp.2 M34 VENT1/C2
Cp.2 Cp.2
FR/C1 2V 2V FR/C2 VENT1/C1 VENT1/C1
FR/C1
M31 M35 VENT1/C2
FR/C1
M31 M35 VENT1/C2
C1 C2 2V 2V FR/C2 2V Cp.3 2V FR/C2

2800
2800
2800
2800
Cp.1
C2
Cp.2 VENT3/C1 M33 M37 VENT3/C2 VENT3/C1 M33 M37 VENT3/C2
VENT3/C1 M33 M36 VENT3/C2 Cp.1 Cp.1
C1 C2 C2 C1 C2 C2
Cp.2 Cp.2
Cp.3
WAH
WAH 150D
WAH 200D
WAH 230D
1950
M32 VENT2/C1
2800
2800
Cp.1
C1
VENT1/C1 M31 Cp.2 M33 VENT1/C2
Cp.1
M31 VENT1/C1
FR/C1
FR/C1 2V 2V FR/C2
C1 2 V C1 C1 C2
Cp.2 Cp.1
VENT2/C1 M32 C2 M34 VENT2/C2
1950
M34 VENT2/C2 Cp.2

Cp.1 C2
C2
Cp.2 M33 VENT1/C2
2V FR/C2
OPERATION
ECOMAX - Fans electrical box labelling.
LCH3 322 PK
LCH3 412 PK LCH3 402 / 422 VK
C C1 C
C1
31 32 33 31 32 33 34 31 32 33 34
C2 C2
C2
35 36 35 36 37
34 35 36
LCH3 442 / 452 VK

LCH3 462 PK
LCH3 502 / 552 VK LCH3 602 / 652 VK
LCH3 532 PK
C1 C1
31 32 33 34 35 31 32 33 34 35
C1
31 32 33 34
C2 C2
36 37 38 39 36 37 38 39 40
C2
35 36 37 38
LCH3 702 / 752 VK LCH3 803 / 853 VK

C2
31 33 35 41 39 37 31 33 35 40 39 38 37
C1 C2 C1
C3
32 34 36 42 40 38 32 34 36 44 43 42 41
LCH3 953 / 1003 VK

LCH3 1053 / 1153 VK
C1
31 32 33 34 35 43 42 41
C3
C2
36 37 38 39 40 46 45 44
LCH3 1254 / 1354 VK

LCH3 1404 / 1504 VK
C1 C3
31 32 33 34 35 45 44 43 42 41
C2 C4
36 37 38 39 40 50 49 48 47 46
MAINTENANCE
7. MAINTENANCE
The following maintenance instructions form a part of the operations required for this type of equipment.
However, It is not possible to give fixed and precise rules for permanent maintenance procedures capable of
keeping all units in perfect operating condition since too many factors depending on local conditions specific to the
installation, the way the machine is operated, the frequency of operation, climatic conditions, atmospheric pollution,
etc. Only trained experienced personnel can establish strict maintenance procedures adapted to the conditions
listed above.
Nonetheless, we recommend a regular maintenance schedule :
- 4 times a year for chillers operating all year long
- 2 times a year for chiller that only operate during the cooling season
All operations must be performed in conformity with the maintenance plan; this will extend the service life of the unit
and reduce the number of serious and costly breakdowns.
It is essential to keep a «service log», for weekly records of operating conditions of the machine. This log will serve
as an excellent diagnostic tool for maintenance personnel ; likewise, the machine operator, by noting down changes
in machine operating conditions, will often be able to anticipate and avoid problems before they actually occur or
worsen.
The manufacturer cannot be held responsible for any malfunctioning of any equipment it provides if it is
caused by a lack of maintenance or by operating conditions beyond those recommended in this manual.
Shown below, and as an illustration only, are some of the most common rules applied for maintenance.
7.1 WEEKLY MAINTENANCE
1) Check the compressor oil level. This should be half way up the sightglass with the machine running at full load.
Let the compressor operate for 3 to 4 heures before adding any oil. Check the oil level every 30 minutes. If the
level does not reach the level indicated above, contact a qualified refrigeration mechanic.
2) Overcharging with oil can be as dangerous to a compressor as a lack of oil. Before topping up, contact a qualified
technician. Only use oils recommended by the manufacturer. See page 15.
3) Check the oil pressure.
4) The flow of liquid refrigerant through the sightglass should be steady and without bubbles. Bubbles are a sign
of a low charge, a possible leak, or of a restriction in the liquid line. Contact a qualified technician.
Each sightglass is fitted with a humidity indicator. The colour of the element changes according to the level of
humidity in the refrigerant, but also according to temperature. It should indicate «dry refrigerant. If it shows «wet»
or «CAUTION», contact a qualified refrigeration technician.
CAUTION : When starting up the unit, run the compressor for at least 2 hours before taking a humidity reading. The
humidity detector is also sensitive to temperature, and as a consequence, the system must be at normal operating
temperature to give a meaningful reading.
5) Check operating pressures. If they are higher or lower than those recorded when the machine was put into
service, see the chapter 8.
6) Inspect the entire system so as to detect any eventual abnormality: noisy compressor, loose casing panels,
leaky pipes or juddering contacts.
7) Record temperatures, pressures, dates et times and any other observations in the service log.
8) Leak detection is recommended.
7.2 ANNUAL MAINTENANCE

On units with water cooled condensers, it is important that the unit be serviced regularly by a qualified technican,
at least once every year or every 1000 hours of operation.
Failure to observe this rule can lead to cancellation of the warranty and will clear LENNOX of whatever
responsibility.
A service visit by a qualified technician is also recommended after the first 500 hours of operation after the unit is
first put into service.
1) Inspect valves and piping. Clean the filters if necessary, clean the condenser tubes (see «cleaning the
condenser» §7.3).
2) Clean the chilled water piping filters.
CAUTION: The chilled water circuit may be pressurised. Observe the usual precautions when depressurising
the circuit before opening it. Failure to observe these rules could lead to accidents and cause injury to service
personnel.
MAINTENANCE
3) Clean any corroded surfaces and repaint them.

4) Inspect the chilled water circuit for any signs of leakage.
Check operation of the water circulating pump and its ancillaries.
Check the percentage of antifreeze in the chilled water circuit, top up as necessary (if antifreeze is used).
5) Carry out all weekly maintenance duties.
The first and last inspection will include the seasonal shutdown procedure or the restarting procedure depending
on the case.
These inspections should include the following operations:
- Check the contacts of motor contactors and control devices.
- Check the adjustment and operation of each control device.
- Conduct an oil analysis to determine the acidity. Record the results.
- Chanage the oil if necessary.
WARNING : Oil analyses should be carried out by a qualified technician. Misinterpretation of the results could cause
damage to the equipment.
Also, analysis operations should be conducted according to the right procedures, so as to avoid accidents and
potential injury of service personnel.
- Follow the recommendations given by LENNOX as concerns compressor oil (see the appropriate table).
- Conduct a refrigerant leak test.
- Check motor winding isolation.
Other operations may be necessary depending on the age and the number of hours of operation of the installation.
7.3 CLEANING THE CONDENSER

7.3.1 Air cooled condensers
Clean the coils either with a vacuum cleaner, cold water, compressed air, or with a soft brush (non metallic). On
units installed in a corrosive atmosphere, coil cleaning should be part of the regular maintenance program.
On this type of installation, all dust gathered on the coils should be quickly removed by regular cleaning.
Caution: do not use high pressure cleaners that could cause permanent damage to the aluminium coil fins.
7.3.2 Multitube water cooled condensers

Use a cylindrical brush to remove sludge and other substances in suspension inside the condenser tubes. Use a
non corrosive solvent to remove scale deposits.
The water circuit in the condenser is manufactured in steel and copper. A water treatment specialist, given the right
information, will be able to recommend the right solvent for removing scale.
The equipment to be used for external water circulation, the quantity of solvent and the safety measures to be taken
must be approved by the company supplying the cleaning products or by the company conducting these operations.
7.4 COMPRESSORS / OIL DRAINAGE

Oil for refrigeration equipment is clear and transparent. It keeps its colour over a long period of operation.
Given that a correctly designed and installed refrigeration system will operate without any problems, there is no
need to replace the compressor oil even after a very long period of operation.
Oil that has become dark in colour has been exposed to impurities in the refrigeration piping system or to excessive
temperatures on the discharge side of the compressor, and this inevitably impairs the quality of the oil. Darkening
of the colour of the oil or degradation of its qualities can also be caused by the presence of humidity in the system.
When the oil has changed colour or has been degraded, it must be changed.
In this event, before putting the unit back into service, the compressor and the refrigeration circuit will have to be
evacuated.
7.5 IMPORTANT
Before proceeding with any service operations, make sure that the power supply to the unit is switched off.
When the refrigeration circuit has been opened it will have to be evacuated, recharged, and inspected to ensure
that it is perfectly clean (filter-drier) and leaktight. Remember that only trained and qualified personnel are
authorised to open a refrigeration circuit.
Regulations stipulate recovery of refrigerants and forbid willful discharge of refrigerants into the atmosphere.
TROUBLESHOOTING - REPAIRS
8.1 LIST OF THE MOST COMMON PROBLEMS
PROBLEMS – SYMPTOMS PROBABLE CAUSE RECOMMENDED ACTION
A) THE COMPRESSOR DOES NOT START
- Motor control circuits - No power supply - Check main power supply and
established, the compressor switch positions
does not run
- Compressor motor burnt out - Replace
- Low voltage reading on
- Voltage too low - Contact power company
voltmeter
- The system does not start up - Breaker tripped or fuses blown - Determine the cause.
If the system is in running order,
close the disconnect
- Check condition of fuses
- No water flow in the evaporator - Measure flow, check the water

pump and water circuitry and
filters
- Flow switch contacts open - Find the cause of the trip out
- Check circulation of liquid in the
evaporator, and the condition of
the flow switch
- Anti short cycle relay action - Wait until the anti short cycle
time delay has expired
- Faulty control thermostat - Check for proper operation, set

points, contacts
- Oil pressure switch tripped - Check the oil pressure switch

and determine the cause of the
trip out
- Antifreeze thermostat or low - Check evaporating pressure, the
pressure safety switch tripped condition of the antifreeze
thermostat and the low pressure
safety switch
- Compressor thermal - Check for proper operation of
protection relay tripped the relay
- High pressure safety switch - Check the condensing pressure,

tripped and the condition of the high
pressure safety switch
8.1 LIST OF THE MOST COMMON PROBLEMS - continued
B) THE COMPRESSOR DOES NOT START
- Low pressure safety switch trip - Check low pressure safety

out switch differential
- Normal operation with too - Low refrigerant charge - Check the charge through the
frequent starts and stoppages sightglass on the liquid line,
due to action of the low pressure carry out a leak test, then top up
safety switch. Bubbles in the refrigerant charge
sightglass..
Or, normal compressor
operation, but the low pressure
safety switch trips out and
resets frequently
- Suction pressure too low, Filter - Filter-drier obstructed - Check the state of the drier and
drier frozen up replace the filter
- Solenoid valve closed - Check that the valve is operating

properly
- Expansion valve closed - Check bulb and capillaries,
operation of the valve
- Compressor suction valve - Check the filter
C) THE COMPRESSOR SHORT CYCLES ON HIGH PRESSURE SAFETY SWITCH TRIP OUT
- High pressure safety switch trip - Check high pressure safety

out switch differential
- Low air/water flow in condenser - Check that pumps are operating
or dirty condenser coil (poor correctly or the state of
heat exchange) cleanliness of the coils / check
fan operation
- Incondensibles in the - Bleed from circuit and top up the

refrigeration circuit refrigerant charge.
Note : it is not permitted to
discharge refrigerant to
atmosphere
D) THE COMPRESSOR RUNS IN LONG CYCLES OR RUNS CONTINOUSLY
- Faulty control thermostat - Check operation

- Temperature too low in the - Chilled water thermostat set too
- Adjust it
conditioned space low
- Bubbles in sightglass - Low refrigerant charge - Check the refrigerant charge in
the sightglass and top up if
necessary
- Filtrer-drier partly obstructed - Check the drier and replace as
required, change the filter
cartridge
- Expansion valve partly closed - Check expansion valve bulb and
capillary, measure superheat
- Liquid line valve not open far - Open the valve completely
enough
- Noisy compressor, or abnormally - Leaky compressor valves - Check valve gas-tightness,
high suction pressure or low replace the valve plate if
discharge pressure necessary. Tighten compressor
nuts and bolts
E) THE COMPRESSOR CUTS OUT ON OIL PRESSURE SAFETY SWITCH
- Oil pressure switch tripped - Check operation of the oil

pressure safety switch
- Oil level in sightglass is too low - Oil pressure too low - Check the oil level in the
sightglass on the crankcase,
check the cleanliness of the oil
filter, check the oil pump
- Visible oil leak / Oil level too low - Low oil charge - Check that there is no leakage
and add oil
- Leaky oil sump - Repair and add oil
- Suction line unusually cold, - Liquid refrigerant present in the - Check appearance of the oil in
compressor noisy compressor crankcase the sightglass. Measure
temperature of the oil pump,
measure superheat at the
expansion valve, check that the
valve bulb is tightly attached
- Poor heat exchange in the - Check water flow. Check fouling
evaporator by measuring the water pressure
drop. Excessive oil migration in
the circuit : measure evaporating
pressure, superheat and the
temperature of the oil pump
F) THE COMPRESSOR CUTS OUT ON ANTIFREEZE PRESSURE SWITCH
- Antifreeze pressure switch - Check that the pressure switch

tripped is operating properly
- Low water flow in the evaporator - Check the water pump
- Evaporator obstructed - Determine the degree of fouling
by measuring water pressure
drop
- Evaporator frozen up - Measure pressure drop in water
circuit, keep water circulating
until evaporator has thawed
completely
- Low refrigerant charge - Check the refrigerant charge and

add refrigerant if necessary
G) THE COMPRESSOR CUTS OUT ON ITS MOTOR PROTECTION THERMAL RELAY
- Thermal protection Tripped - Check operation of thermal

protection, change it if necessary
- Motor windings are not being - Measure superheat in the
sufficiently cooled evaporator, adjust it if necessary
H) COMPRESSOR CUTS OUT THROUGH ACTION OF THE MAIN POWER FUSE
- Power supply on two phases - Check power supply voltage

only
- Faulty motor windings - Replace the compressor
- Compressor seized - Replace the compressor
I) THE COMPRESSOR STARTS WITH DIFFICULTY
- Faulty windings - Replace the compressor

- Mechanical problem - Replace the compressor
J) THE COMPRESSOR IS NOISY
- If starting on a single winding on - Check operation of the starter

compressors fitted with part contacts, the start up time delay
winding start or wye-delta and the condition of the windings
- Compressor knocking - Broken mechanical parts inside - Replace the compressor
compressor
- Suction line is unusually cold a) Liquid slugging a) Check superheat and that the
expansion valve bulb is correctly
installed
b) Expansion valve blocked in b) Repair or replace
open position
- Broken suction valves - Replace broken valves
- High discharge pressure. The - Pressure operated water valve - Clean the valve. Install and
water regulating valve or the fouled, water pressure is to high expansion tank upstream of the
pressure operated water valve or irregular valve
taps or knocks
- Compressor shuts down through - Low oil charge - Add oil
action of the oil pressure safety
switch
K) DISCHARGE PRESSURE TOO HIGH
- Water is far too hot at condenser - Water flow to low or water - Adjust the pressure operated
outlet temperature too high in the water valve or the thermostat on
condenser the cooling tower
- Water is far too cold at the - Condenser tubes fouled - Clean the tubes
condenser outlet
- Condenser abnormally hot - Presence of air or - Purge incondensibles and/or air,

incondensibles in the circuit, or and recover excess refrigerant
excessive refrigerant charge
- Chilled water leaving - Excessive cooling load - Reduce load, reduce water flow
temperature too high if necessary
L) DISCHARGE PRESSURE IS TOO LOW
- Water is very cold at condenser - Condenser water flow too high - Adjust the pressure operated
outlet or water temperature is too low water valve or the thermostat on
the cooling tower
- Bubbles in sightglass - Low refrigerant charge - Repair the leak and add
refrigerant
M) SUCTION PRESSURE IS TOO HIGH
- The compressor runs - Too much cooling demand on - Check the system
the evaporator
continuously
- Suction line unusually cold. a) Expansion valve opened to far a) Adjust superheat and check
that the expansion valve bulb is
Liquid refrigerant returns to
correctly fitted in place
compressor
b) Expansion valve blocked in b) Repair or replace
open position
N) SUCTION PRESSURE IS TOO LOW
- Bubbles in sightglass - Low refrigerant charge - Repair the leak and add
refrigerant
- Excessive pressure drop across - Filter-drier obstructed - Replace the cartridge
the filter-drier or the solenoid
valve
- No refrigerant passing through - Expansion valve bulb has lost its - Replace the bulb
the expansion valve charge.
- Loss of capacity - Expansion valve obstructed - Clean or replace
- Conditioned space too cold - Control thermostat contacts - Repair or replace
stuck in closed position
- Compressor short-cycling - Capacity modulation setting too - Adjust
low
- Superheat value too high - Excessive pressure drop in the - Check the external equalizing
evaporator line on the expansion valve
- Low pressure drop in the - Low water flow - Check water flow. Check the
evaporator condition of the filters, look for
obstructions in the chilled water
circuit piping
8.2 CONTROL DEVICES
Operation
By reacting to compressor discharge pressure, the high pressure switch monitors efficiency of the
condenser. Poor efficiency, the result of an excessive condensing pressure, is usually caused by :
- A dirty condenser
- Low water flow
- Low air flow
The low pressure switch monitors the pressure at which the refrigerant evaporates in the evaporator tubes.
Low evaporating pressure is usually caused by :
- Low refrigerant charge
- A faulty expansion valve
- An obstructed liquid line filter-drier
- A damaged compressor cylinder bank unloader.
The control thermostat monitors chilled water temperature at the evaporator inlet. The most common
causes of subnormal temperatures in this zone are:
- Low water flow
- Thermostat setting too low
The oil pressure switch monitors oil injection pressure on the compressor.
Low oil pressure is usually caused by :
- Low oil charge
- A worn or faulty oil pump
- A defective crankcase heater, causing condensation of refrigerant in the oil sump.
The above information does not represent a complete analysis of the refrigeration system. It is
intended to
familiarise the operator with unit operation and to provide him with the technical data required to
enable him
to recognise, correct or report a fault.
Only trained and qualified personnel is authorised to service and maintain this equipment.
8.3 OPERATION AND START-UP CHECK SHEET
Machine identifications : File number :

Year of manufacture :
NORMAL CONDITIONS OF USE

Leaving chilled water temperature : ................................................... °C
Outdoor air temperature : Max : .......................................... °C Min :........................................... °C
Power supply voltage : ......................................................................................................... V/Ph/Hz
Refrigerant type : ......................................................................................................................
Date and time measurements were taken : ......................................................................................................................
Outdoor air temperature : ................................................... °C
Company responsible for measurements : ......................................................................................................................
Name of technician : ......................................................................................................................

...................................................................................................................................................
...................................................................................................................................................
Remarks :
...................................................................................................................................................
...................................................................................................................................................
Circuit 1 Circuit 2 Circuit 3 Circuit 4

Compr. Compr. Compr. Compr. Compr. Compr. Compr. Compr.
1 2 3 1 2 3 1 1
Number of hours of operation
Compressors in service per circuit
Evaporating pressure Bar
Suction piping temperature °C
Condensing pressure Bar
Discharge piping temperature °C
Oil pump temperature °C
Oil pressure Bar
Oil level A
Current on phase 1 per compressor A
Current on phase 2 per compressor A
Current on phase 3 per compressor °C
Liquid line temperature Bar
Evaporator pressure drop °C
Chilled water temperature °C
Leaving chilled water temperature Bar
Condenser pressure drop °C

Condenser entering water
°C
temperature
Condenser leaving water
Bar
temperature
H.P. pressure switch cut-out Bar
H.P. pressure switch cut-in Bar
Low pressure switch cut-in Bar
Oil pressure switch cut-out Bar
Antifreeze pressure switch cut-out Bar
Fan pressure switch 1 :

Fan 2 : Fan 3 : Fan 4 :
(cut-out / bar)
Fan pressure switch (cout-out / °C) :
8.4 REGULAR CHECKS TO BE MADE - CHILLER UNIT ENVIRONMENT
CHILLED WATER CIRCUIT VALUE
Inlet / Outlet pressure guages for pressure drop . . . . . . . . . . . . . . . . . . . . . . . . . . DkPa
Evaporator inlet temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . °C
Evaporator outlet temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . °C
Glycol concentration (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . %
Flow switch operational at . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . % débit
Chilled water pump interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [ ]
Filter on water circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [ ]
CONDENSER WATER CIRCUIT
Inlet / Outlet pressure guages for pressure drop . . . . . . . . . . . . . . . . . . . . . . . . . . DkPa
Condenser inlet temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . °C
Condenser outlet temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . °C
Regulation on condenser water inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [ ]
Condenser pump interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [ ]
Filter on water circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [ ]
Unrestricted air flow on condenser coils (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [ ]
ELECTRICAL POWER SUPPLY
Control circuit voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
Power circuit power supply voltage L1/L2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V
(1) Depending on the application
(2) According to the type of unit
8.5 MANUFACTURER’S RECOMMENDED INSPECTIONS
8.5.1 - LIQUID CHILLERS WITH RECIPROCATING COMPRESSOR(S)

8.5.1.1 - Number of recommended preventive maintenance visits :
NUMBER OF RECOMMENDED PREVENTIVE MAINTENANCE VISITS
Major
500/1000H Inspection 15 000 h 30000 h Tube
Year Start up technical
visit visit inspection inspection analysis
inspection
1 1 1 2
2 1 3
3 1 3
4 3 1
(1)
5 1 3 1
6 1 3
7 3 1
8 1 3
9 1 3
10 3 1 1
3 times a Every Every Every 3

+10 Every year
year 15000 hours 30000 hours years
This table is published for units operating under normal conditions with an average annual runtime of 4000 hours.
In hostile industrial environments, a specific maintenance visit schedule must be envisaged.
(1) Depending on the quality of the water
8.5.1.2 - Description of inspection duties - Liquid chiller with reciprocating compressor(s)
START UP
- Check unit installation
- Check water flow and water circuit ancillaries
- Check safety devices
- Check leaktightness
- Configuration of the microprocessor based management system (if used)
- Verification of operating parameters and unit performance
- Transmission of the machine service log
500 H / 1000 H VISITS

- Post wear in inspection
- Oil acidity test, leak test
- Replacement of the filter-drier cartrides depending on the results of the test above.
- Monitor unit performance and any eventual variations linked to use of the installation.
INSPECTION VISIT
- Leak test
- Operating test with record of measurements taken and functional analysis.
MAJOR TECHNICAL INSPECTION

- Inspection visit
- Acid test
- Oil change if necessary
- Replacement of filter-drier cartridges if necessary
- Check up on the microprocessor based management system (if used)
- Adjustment of safety devices
- Verification of unit interlocks
- Lubrication of bearings / dampers if necessary
15 000 H VISIT
- Major technical inspection
- Inspection of the compressor and replacement of valves, springs and seals (depending on the type of
compressor).
30 000 H VISIT
- Inspection of the compressors with replacement of the valves, springs, seals and gaskets, bearings, oil discharge
valve, piston rings.
- Dimensional inspection of the big ends and gudgeon pins, replacement of parts as required (quotation)
(depending on the type of compressor).
TUBE ANALYSIS
- Inspection of water cooled evaporator and condenser tube bundles with an eddy current test to enable potentially
serious problems to be anticipated.
- Frequency : Every 5 years up to 10 years (depending on the quality of water), then every 3 years.
8.5.2 - LIQUID CHILLERS WITH SCROLL COMPRESSOR(S)

500/1000H Major technical

Year Start up Inspection visit Tube analysis
visit inspection
1 1 1 2
2 1 3
3 1 3
4 3
(1)
5 1 3 1
6 1 3
7 1 3
8 1 3
9 1 3
10 1 3 1
+10 Every year 3 times a year Every 3 years
8.5.2.2 - Description of inspection duties - Liquid chiller with scroll compressor(s)
START UP
- Configuration of the microprocessor based management system (if used)
500 H / 1000 H VISITS

INSPECTION VISIT
- Leak test

- Inspection visit
- Acid test
- Replacement of filter-drier cartridges
- Check up on the microprocessor based management system (if used)
TUBE ANALYSIS
8.5.3 - LIQUID CHILLERS WITH SCREW COMPRESSOR(S)

Major
500/1000H 30000 h
Year Start up technical Inspection visit Tube analysis
visit inspection
inspection
1 1 1 2
2 1 3
3 1 3
4 3
(1)
5 1 3 1
6 1 3
7 3 1 1
8 1 3
9 1 3
10 3
Every 30000
+10 Every year 3 times a year Every 3 years
hours
8.5.3.2 - Description of inspection duties - Liquid chiller with screw compressor(s)
START UP
- Configuration of the microprocessor based management system
500 H / 1000 H VISITS

INSPECTION VISIT
- Leak test

- Inspection visit
- Acid test
- Replacement of filter-drier cartridges
- Check up on the microprocessor based management system
30000 H VISIT
- Replacement of the compressor and return the old one for revision with replacement of bearing and inspection
of compressor geometry
- Start-up of the installation again
TUBE ANALYSIS
CHECK LIST
This check list should be filled in by the contractor to make sure that unit installation takes place according
to appropriate industry practices.
WARNING : Disconnect the power supply before carrying out any inspections on the unit. If the unit must be
left powered up, proceed with precaution to avoid risk of electrocution.
Note : some units have a separate control circuit supply that is not isolated when the main power supply is OFF.
This must be isolated separately.
RECEPTION
" Check absence of transport damage
" Check for missing items
" Availability of suitable lifting gear, slings and spacers
UNIT PLACEMENT
" Shipping crate removed
" Clearances checked
" Vibration isolators mounted
" Unit set in place
" Unit levelled
CHILLED WATER CIRCUIT

" All piping checked for leakage
" Thermometers installed
" Water pressure regulator installed
" Balancing valves installed
" Flow switch installed
" System rinsed, cleand and filled before being connected to the unit. Checked presence of filter on unit inlet and
state of cleanliness of the filter.
" Checked operation of the pump and evaporator pressure drop
CONDENSER WATER CIRCUIT

" Checked order of power supply phases for scroll and screw compressor units
" All piping checked for leakage
" Thermometers installed
" Water pressure regulator installed
" System balancing valves installed
" System rinsed, cleand and filled before being connected to the unit. Checked presence of filter on unit inlet and
state of cleanliness of the filter.
" Checked operation of the pump and condenser pressure drop
ELECTRICAL EQUIPMENT
" Check the main power supply matches the unit data plate.
" Check that the unit is correctly earthed
" Checked order of power supply phases for scroll and screw compressor units
" Checked correct direction of rotation of fan motors and proper operation of the latter.
" Direction of rotation of pump correct
" Control cabinet wired up.
" Power supply conforms with unit nameplate indications
" Pump starter and flow switch circuits complete and in working order
" Pipe heaters installed on all piping exposed to freezing temperatures
" All unions tightenend with a torque wrench
GENERAL
" Cooling load available, minimum 50 %
" Coordination between different professions for final commissioning
CUSTOMER ORDER NUMBER : . . . . . . . . . . . . . . . . . . . . . LENNOX REFERENCE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DESIGNATION : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMMENTS : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...................................................................................................
NAME : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SIGNATURE :
ANNEXES
AIR COOLED CHILLERS AND SPLIT UNITS
INSTALLATION
OPERATION
MAINTENANCE MANUAL Ref : CHILLERS_IOM-0105-E
ANNEXES
HYDRAULIC CIRCUIT DRAWINGS
ECOLOGIC range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
ECOMAX range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
OPERATING LIMITS
ECOLOGIC range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ECOMAX range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
RISK ANALYSIS AND HAZARDOUS SITUATIONS ACCORDING TO 97/23/CE DIRECTIVE . . . 63
REFRIGERATION CIRCUIT DRAWINGS

ECOLOGIC range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
RA range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
ECOMAX range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
CLIMATIC™ 50 - MENU TREES - See specific CLIMATIC™ 50 user manual

ECOLOGIC range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
ECOMAX range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
CERTIFICATES
MIONS AFAQ ISO 9000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
PED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
CE CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Installation - Operation - Maintenance manual • CHILLERS • ANNEXES - 0105-E • 49 •

ECOLOGIC - HYDRAULIC/HYDRONIC DATA
150 std/ln
UNIT WITHOUT wa
HYDRAULIC OR HYDRONIC MODULE
75/100/110 he/sln
04b
15a
˚C
16 04a 03 05 02 01
D
22 17b
˚C
15b
17a 18 19
200 -> 370 std/ln/he/sln

wA
90/130/150 HE/SLN
15a 04b
˚C
16 22 04a 03 05 02 01
D
17b
˚C
15b
17a 18 19
ITEMS SUPPLIED LOOSE ITEMS MOUNTED INSIDE THE UNIT
01 19 Groove lock coupling 15a 15b Temperature sensors
02 18 Unit isolation valve 16 Plate heat exchanger
03 Water inlet filter 22 Flow switch/Differential
04a 17a In/Out manometers without groove lock coupling option
04b 17b in/Out manometers mounted on groove lock coupling

option
05 Paddle flow switch
OPTIONS
Flow switch
Flow switch (paddle)
BASIC UNIT Water inlet filter (differential) Unit isolation valve
Supplied loose
Supplied mounted
Add 03 Add 05 Add 22 Add 02/18
Inlet/Outlet
16 Kit for groove lock Inlet/Outlet
manometer + kit for
15a/15b coupling manometer
groove lock coupling
Add 01/19 Add 04a/17a Add 04b/17b & 01/19
• 50 • Installation - Operation - Maintenance manual • CHILLERS • ANNEXES - 0105-E

UNIT WITH HYDRONIC MODULE wa - ek - dk std/ln/he/sln
11b 08
07
04b
13b 11a
10
06
05 04a 03 02 01
°C
Or
15a 14
12
13a
09
16
°C 17b
15b 17a
18 19
01 19 Groove lock coupling 05 Paddle flow switch 11b Single 50L expansion vessel
(WA <= 150D)
02 18 Unit isolation valve 06 Water tank 200L or 500L 12 Pump suction isolation valve
03 Water inlet filter 07 Safety valve 13a Single pump
In/Out manometers without 13b Double pump

04a 17a 08 Air purge
groove lock coupling option
04b 17b In/Out manometers mounted on 09 Water drain 14 Air purge

10 25L expansion vessel 15a Temperature sensor return
11a Second 25L expansion vessel for 15b Temperature sensor supply
(WA > 150D )
16 Plate heat exchanger
OPTIONS
Expansion Expansion
Flow switch
BASIC UNIT + 200/500L tank Water inlet Expansion vessel 50L for vessel 50L for Pump isolation
(paddle)
and single or double pump filter vessel 25L 075/090/100/110 all other WA valve
mounted
HE & SLN units
Add 05 Add 03 Add 10 Add 11b Add 10/11a Add 12/18
Inlet/Outlet
06/07/08/09/13a Unit isolation Pump + Unit Kit for groove Inlet/Outlet manometer +
or valve isolation valve lock coupling manometer kit for groove
13b/14/15a/15b/16 lock coupling
Add 04b/17b &
Add 02/18 Add 02/12/18 Add 01/16 Add 04a/17a
01/19

UNIT WITH HYDRAULIC MODULE wa - ek - dk std/ln/he/sln
11b
°C 04b
11a
10
15a 14
05 04a 03 02 01
16
13b
°C 17b
Or
15b 18 19
17a
13a
01 19 Groove lock coupling 05 Paddle flow switch 13a Single pump
02 18 Unit isolation valve 10 25L expansion vessel 13b Double pump
03 Water inlet filter 11a Second 25L expansion vessel for 14 Air purge
(WA > 150D)
In/Out manometers without Single 50L expansion vessel 15a Temperature sensor return
04a 17a 11b
groove lock coupling option (WA <= 150D)
04b 17b In/Out manometers mounted on 15b Temperature sensor supply
16 Plate heat exchanger
OPTIONS
Expansion vessel
50L for Expansion vessel
BASIC UNIT + Flow switch Expansion vessel
Water inlet filter WA 150 STD & 50L for all other
Single or double pump (paddle) mounted 25L
075/090/100/110 WA units
HE & SLN
Add 05 Add 03 Add 10 Add 11b Add 10 & 11a
Inlet/Outlet
Kit for groove lock Inlet/Outlet manometer + kit
14/15a/15b/16/13a or 13b Unit isolation valve
coupling manometer for groove lock
coupling
Add 04b/17b &
Add 02/18 Add 01/19 Add 04a/17a
01/19

ECOLOGIC - HYDRAULIC DRAWING
UNIT WITH FREE COOLING OPTION wa - ek - dk std/ln/he/sln
WA 150 STD/LN
04b
C
15a
°C
16 04a 03 05 02 01
B
D A
B
22 17b
D
15b °C
17a 18 19
WA 150 HE/SLN and 200/230/270/300/370 STD/LN/HE/SLN
15a C 04b
°C
B
16 22 04a 03 05 02 01
D
A A
B 17b
°C
15b
17a 18 19
D
01 19 16 Plate heat exchanger A Free cooling coil

Groove lock coupling
02 18 Unit isolation valve B Isolating valves

15a 15b Temperature sensors
03 Water inlet filter C Three way valve
In/Out manometers without

04a 17a 22 Flow switch/differential D Drain
05 Paddle flow switch mounted on

tube
OPTIONS
Differential flow
Paddle flow switch
BASIC UNIT Water inlet filter switch Unit isolation valve
Supplied loose
Supplied mounted
Add 03 Add 05 Add 22 Add 02/18
Inlet/outlet
16 Kit for groove lock Inlet/Outlet manometer + kit
15a/15b coupling manometer for groove lock
coupling
Add 04b/17b and
Add 01/19 Add 04a/17a
01/19

ECOMAX - HYDRAULIC DRAWING
standard
all units high ambient
low noise
04b
07a
°C
01 02 03 05 04a D 13
08
06
17
09b
°C
12
07b
11 10 09a
01 19 Groove lock coupling 06 Heat exchanger
02 10 Unit isolation valve 07a 07b Temperature sensors
03 Water inlet filter

08
Differential Flow switch
In/Out manometers without groove lock coupling option
04a 09a
12 Water drain
04b 09b In/Out manometers mounted on groove lock coupling
option
13 Air purge
05 Paddle flow switch
OPTIONS
Water Flow Switch Flow Switch Unit Kit for Inlet/Outlet Inlet/Outlet
Basic Unit Inlet Filter (Paddle) (differential) Isolation Groove Lock Manometer Manometer + kit for
(1) (2) Valve Coupling Groove LockCoupling
06 / 07a / 07b Add Add Add Add Add Add Add

13 / 12 03 05 08 02 / 10 01 / 11 04a / 09a 04b / 09b + 01 / 11
(1) Supplied Loose

(2) Supplied Mounted

ECOLOGIC - OPERATING LIMITS
wa - ek - dk STANDard
ECOLOGIC WA
WA 150 200 230 270 300 370
Minimum outlet water temperature °C 5
Maximum inlet water temperature °C 20
Minimum difference water inlet/outlet °C 3
Maximum difference water inlet/outlet °C 8
Minimum outside air temperature °C 6
Minimum outside air temperature
with low ambient kit °C -10
Maximum outside air temperature :
• Normal operation with CLIMATIC™ 30
12°C water inlet/7°C water outlet °C 43 44 44 44 43 43
12°C/7°C water + one compressor unloaded °C 51 59 59 51 51 48
• Start-up with CLIMATIC™ 30
+ Thermostatic expansion valve
and NO unloading °C 37 39 39 38 36 37
and ONE compressor unloaded °C 49 46 46 48 48 45
+ Electronic expansion valve
wa - ek - dk low noise
ECOLOGIC WA
WA 150 200 230 270 300 370
12°C water inlet/7°C water outlet °C 41 43 42 42 41 41
12°C/7°C water + one compressor unloaded °C 50 48 47 50 50 47
and NO unloading °C 35 37 36 36 33 33

HIGH
wa - ek - dk EFFICIENCY
ECOLOGIC WA
WA 075 090 100 110 130 150 200 230 270 300 370
12°C/7°C water
+ one compressor unloaded °C 53 51 51 54 53 53 51 51 52 53 49
and ONE compressor unloaded °C 52 49 49 53 52 52 49 49 50 52 46
super
wa - ek - dk low noise
ECOLOGIC WA
WA 075 090 100 110 130 150 200 230 270 300 370
12°C/7°C water
+ one compressor unloaded °C 52 49 49 53 52 52 50 49,5 51,5 52,3 47,1
and ONE compressor unloaded °C 50 46 46 51 50 49 47 46 48 49 43
and one compressor unloaded °C 51 47 48 52 51 50 48 47 49 50 44

waH STANDARD
ECOLOGIC WAH - COOLING MODE

WAH 150 200 230
12°C/7°C water
+ one compressor unloaded °C 51 50 49
and ONE compressor unloaded °C 49 47 46
ECOLOGIC WAH - HEATING MODE

WAH 150 200 230
Minimum inlet water temperature °C 10
Maximum outlet water temperature °C 50
with water outlet 35°C °C -10
Maximum outside air temperature °C 30

wa - ek - dk std/ln/he/sln
WA 075 090 100 110 130 150
Operating limits for evaporator

Water Test pressure bar 10
Refrigerant Test pressure bar 29
Water Max. operating pressure bar 6
Refrigerant Max. operating pressure bar 29
Water Minimum flow rate 3
m /h 8°C ∆T
Water Maximum flow rate m3/h 3°C ∆T
Safety Low pressure cut out bar 0,7
Safety Interlocking of low pressure bar 2,2
Safety High pressure cut out bar 29
Safety High pressure reset bar 20
WA 200 230 270 300 370

Water Test pressure bar 10
Refrigerant Test pressure bar 29
Water Max. operating pressure bar 6
Refrigerant Max. operating pressure bar 29
Water Minimum flow rate 3
m /h 8°C ∆T
Water Maximum flow rate 3
m /h 3°C ∆T
Safety Low pressure cut out bar 0,7
Safety Interlocking of low pressure bar 2,2
Safety High pressure cut out bar 29
Safety High pressure reset bar 20

ECOMAX - OPERATING LIMITS
LCH - VK
all units standard
LCH 402V 422VE 442V 452VE 502V

Operating limits
Min. outlet water temperature °C 5 5 5 5 5
Max. inlet water temperature °C 20 20 20 20 20
Min. difference water inlet/outlet °C 3 3 3 3 3
Max. difference water inlet/outlet °C 8 8 8 8 8
Min. outside air temperature °C 6 6 6 6 6
Min. outside air temperature (1) °C -15 -15 -15 -15 -15
Max. outside air temperature (2) °C 49,5 49,5 49,5 49,5 48,5
LCH 552VE 602V 652VE 702V 752VE

Operating limits
Max. outside air temperature (2) °C 48,5 48,5 48,5 49 49
LCH 803V 853VE 953V 1003VE 1053V

Operating limits
Max. outside air temperature (2) °C 49 49 48,5 48,5 47,5
LCH 1153VE 1254V 1354VE 1404V 1504VE

Operating limits
(1) With low temperature kit

(2) Unloading start up sequence

LCH - VK - PK
LCH 322P 412P 462P 532P 402V 422VE

Operating limits
Min. outlet water temperature °C 5 5 5 5 5 5
Max. inlet water temperature °C 20 20 20 20 20 20
Min. difference water inlet/outlet °C 3 3 3 3 3 3
Max. difference water inlet/outlet °C 8 8 8 8 8 8
Min. outside air temperature °C 6 6 6 6 6 6
Min. outside air temperature (1) °C -15 -15 -15 -15 -15 -15
Max. outside air temperature (2) °C 50 48 52,5 52 53,5 53,5
LCH 442V 452VE 502V 552VE 602V 652VE

Operating limits
Max. outside air temperature (2) °C 53,5 53,5 52 52 52 52
LCH 702V 752VE 803V 853VE 953V 1003VE

Operating limits
Max. outside air temperature (2) °C 52,5 52,5 52,5 52,5 52 52
LCH 1053V 1153VE 1254V 1354VE 1404V 1504VE

Operating limits
Max. outside air temperature (2) °C 51,5 51,5 52 52 51,5 51,5


LCH - VK
all units low noise
LCH 402V 422VE 442V 452VE 502V

Operating limits
Max. outside air temperature (2) °C 51 51 51 51 50,5
LCH 552VE 602V 652VE 702V 752VE

Operating limits
LCH 803V 853VE 953V 1003VE 1053V

Operating limits
Max. outside air temperature (2) °C 50,5 50,5 50,5 50,5 49
LCH 1153VE 1254V 1354VE 1404V 1504VE

Operating limits
Max. outside air temperature (2) °C 49 50,5 50,5 49 49


LCH - VK - PK
all units STD / LN / HA
LCH 322P 412P 462P 532P 402V 422VE

Operating limits for Evaporator
Water Test pressure Bar 10 10 10 10 10 10
Refrigerant Test pressure Bar 26,5 26,5 26,5 26,5 26,5 26,5
Water Max. operating pressure Bar 6,0 6,0 6,0 6,0 6,0 6,0
Refrigerant Max. operating pressure Bar 26,5 26,5 26,5 26,5 26,5 26,5
Water Min. flow m3/h 8°C T 8°C T 8°C T 8°C T 8°C T 8°C T
Water Max. flow m3/h 89,3 153,5 153,5 153,5 89,3 89,3
Operating limits for Pressure gauge control
Safety Cut of low pressure Bar 0,7 0,7 0,7 0,7 0,7 0,7
Safety Interlocking of low pressure Bar 2,2 2,2 2,2 2,2 2,2 2,2
Safety Cut of high pressure Bar 26,5 26,5 26,5 26,5 26,5 26,5
Safety Interlocking of high pressure Bar 20 20 20 20 20 20
LCH 442V 452VE 502V 552VE 602V 652VE

Water Max. flow m3/h 89,3 89,3 153,5 153,5 153,5 153,5
LCH 702V 752VE 803V 853VE 953V 1003VE

Water Max. flow m3/h 153,5 153,5 153,5 153,5 180 180
LCH 1053V 1153VE 1254V 1354VE 1404V 1504VE

Water Max. flow m3/h 220 220 220 220 250 250

RISK ANALYSIS AND HAZARDOUS SITUATIONS ACCORDING TO 97/23/CE DIRECTIVE
Information to minimise the

N° Event Effect Risk Actions to Eliminate the Risk
Occurrence of a risk
Violent Chocks, Static or Appearance of cracks, distortions, Leaks, liquid or gas projections, Only handling the units using the Handling procedure shown in the
1A
Dynamic Loads applied possibility of rupture Metal parts projections. chassis and lifting rings if available. IOM supplied with the unit.
Level the machine during
commissioning. In the case where the
Indications on general mechanical
Unusual stress in the frame unit is installed on anti-vibration
Unit not installed properly or drawings in the technical guide
2A leading to possible and strains Leaks mountings, all supporting points must
leveled to the ground and the IOM supplied with the
vibrations and cracks be used and the block hardness must
unit.
be selected according to the type of
units being installed.
Unusual stress on the pipe-work
Unsuited hydraulic or Proper support and fitting of the pipe- Indications in the technical IOM
3A leading to possible and strains Leaks
refrigeration pipe-work work on site. supplied with the unit.
vibrations and cracks
Partial or complete destruction of Provide anti-frost protection (ei: Water
Outdoor temperature below Strains, vibrations and cracks, Indications in the technical IOM
4A the circuit, liquid/gas could be treated with Glycol, or trace heaters
freezing pipe bursting. supplied with the unit.
thrown out of the unit along the pipe-work)
Recommended minimum and
Modification of the mechanical maximum outdoor temperature–20°C
Partial or complete destruction of Indications of the Min and Max
Circuits exposed to an unusual properties of certain materials with to 50°C during operation.
5A the circuit, liquid/gas could be outdoor temperature on the unit
heat source. a risk or rupture or pipe bursting, –30°C to 65°C during storage
thrown out of the unit nameplate
leaks or cracks appearing. Do not expose any part of the machine
to a naked flame
Increase of the refrigerant Maximum chilled water return
Unusual increase in the
pressure in the heat exchanger temperature: 45°C
temperature of the Chilled Partial or complete destruction of
with a risk of exceeding the Maximum hot return water Indications in the technical IOM
6A water return to the evaporator the circuit, liquid/gas/metal parts
working pressure leading to temperature: 50°C supplied with the unit.
or the hot return water to the could be thrown out of the unit
possible strains, vibrations, cracks Install a temperature limitation device
condenser
and pipe or vessel bursting.
Partial or complete destruction of
Possibility of a unit being hit by Provide an appropriate protection Indications in the technical IOM
7A Extreme heat, explosion, cracks. the circuit, liquid/gas/metal parts
lightning against lightning. supplied
could be thrown out of the unit

RISK ANALYSIS AND HAZARDOUS SITUATIONS ACCORDING TO 97/23/CE DIRECTIVE
Information to minimise the

N° Event Effect Risk Actions to Eliminate the Risk
Occurrence of a risk
Modification of the mechanical
and chemical properties of certain Partial or complete destruction of
8A Unit exposed to extremely Protect the units against these types of Indications in the technical IOM
materials with a risk or corrosion the circuit, liquid/gas/metal parts
corrosive materials. products supplied
rupture, pipe bursting, leaks and could be thrown out of the unit
cracks.
Unit exposed to explosive Protect the units against these types of Indications in the technical IOM
9A Risk of explosion or pipe bursting. the circuit, liquid/gas/metal parts
materials. products supplied
Inappropriate Heat Transfer Partial or complete destruction of Usual fluids are Water or Water with Indications in the technical IOM
10A Corrosion, excessive heat
Fluid the circuit. Leaks Glycol. supplied
Inappropriate refrigerant fluid in Corrosion, excessive heat, Only use the fluid specified on the Indications of the refrigerant fluid
11A the circuit, liquid/gas/metal parts
the circuit combustion or explosion unit’s nameplate. on the unit nameplate
Authorized oils: Refer to the Indication on the compressor
Inappropriate oil in the Partial or complete destruction of
12A Corrosion, excessive heat, compressor nameplate or the nameplate or the manufacturer
compressor the circuit. Leaks
documentation. documentation.
Isolate the section of the circuit to be
worked on and recover the refrigerant
Working on a part under Risk of explosion or part bursting Liquid/gas/metal parts could be Indications in the technical IOM
13A before any work.
pressure away from the machine. thrown out of the unit supplied
Always wear protection goggles and
gloves.
Parts to be brazed using best
Partial or complete destruction of engineering practices. Use brazing
Brazing or un-brazing parts Strains, cracks, pipe Indications in the technical IOM
14A the circuit, liquid/gas/metal parts materials approved by Lennox. Ensure
from the circuit bursting supplied
could be thrown out of the unit the circuit is leak free before refilling
with refrigerant.
Unit exposed to inductive Corrosions, cracks Indications in the technical IOM
15A leaks Ensure the unit is earthed properly
interferences supplied
Unit exposed to internal or Strains, cracks, explosions Inspect the unit regularly Indications in the technical IOM
16A the circuit, liquid/gas/metal parts
external vibrations supplied
Inspect the unit regularly.
Unit damaged due to fatigue, Strains, cracks, corrosion Indications in the technical IOM
16A Leaks Apply local regulations
wear and tear. supplied
• 64 • Installation - Operation - Maintenance manual • CHILLERS • ANNEXES - 0105E

ECOLOGIC - REFRIGERATION CIRCUIT
REFRIGERANT DRAWING wa - ek - dk std/ln/he/sln
370 STD/LN/HE/SLN
02 19
S
07b 08 Text
Airflow
S
UDT
T P P 01 HP P P
S
CE
18 M
17 06b 03
05b 04b 04a 05a 07a 06a
09
14
Airflow
13 12 11 10
16 15
REFRIGERATION CIRCUIT COMPONENTS
Air cooled condenser Expansion valve bypass for low

01 1st & 2nd scroll compressors 08 15
ambient operations
02 3rd scroll compressor on size 09 Fan motor 16 Electronic expansion valve

370 STD/LN/HE & SLN
High pressure switch 10 Manual isolating valve 17 Evaporator heat echanger
03
04a 04b Pressure transducers HP & BP 11 Filter drier 18 Suction temperature sensor
Low and High pressure 19 External temperature sensor

05a 05b 12 Solenoïd valve
manometer
06a 06b Suction and discharge isolation 13 Heating resistance (option)

Sight glass
valves
14 Thermostatic expansion valve
07a 07b Safety valve CE or UDT
VARIANTS EXPANSION DEVICE OPTIONS
Thermostatic Suction
Size 370 Thermostatic expansion Electronic HP/LP and
WA unit Sight
BASIC UNIT STD/LN/ expansion valve + expansion pressure discharge
CE or UDT glass
HE/SLN valve low valve gauges isolating
ambient valve
01/03/04a/04b/ Add 14 & Add 14, 12 Add 16 & Add 05a & Add 06a &
Add 02 07a or 07b Add 13
08/09/10/11/17/19 12 & 15 18 05b 06b

ECOLOGIC - REFRIGERATION CIRCUIT
REFRIGERANT DRAWING waH 150/200D/230D
04a 03 04b 19
P S Text
HP P
01
08
Airflow
07b
C1 05a P S P 05b
06a 06b
07a YV
99
09
17 22
Airflow
10
14
23
11 21 20
01 1st & 2nd scroll compressors 08 Air cooled condenser/Evaporator 19 External temperature sensor
03 High pressure switch 09 Fan motor 20 Check valve
04a 04b Pressure transducers HP & BP 10 Manual isolating valve 21 Restrictor
Low and High pressure 22 4-way inverting valve

05a 05b 11 Filter drier
manometer
06a 06b Suction and discharge isolation 14 Thermostatic expansion valve 23 Liquid receiver
valves
07a 07b Safety valve CE or UDT 17 Evaporator/Condenser heat Heating resistance (option)
exchanger
BASIC UNIT VARIANT OPTIONS

Basic unit CE or UDT HP/LP pressure gauges Suction and discharge
isolating valves
01/03/04a/04b/19/22/08 07a or 07b Add 06a/06b Add 05a/05b

09/10/11/23/20/17/14/21

RA - REFRIGERATION CIRCUIT
REFRIGERANT DRAWING RA std/ln/he/sln
370 STD/LN/HE/SLN
C1 & C2 02
19
S
07b
08 Text
AIRFLOW
Airflow
S
UDT
T P P 01 HP P P
S
CE
18
M
06b 05b 04b 03 04a 05a 07a 06a
09
Airflow
AIRFLOW
13 12 11 10
01 1st & 2nd scroll compressors 07a 07b Safety valve CE or UDT 12 Solenoïd valve
02 3rd scroll compressor on size

370 STD/LN/HE & SLN 08 Air cooled condenser 13 Sight glass
03 High pressure switch

09 Fan motor 18 Suction temperature sensor
04a 04b Pressure transducers HP & BP
Low and High pressure 10 Manual isolating valve

05a 05b 19 External temperature sensor
manometer
06a 06b Suction and discharge isolation 11 Filter drier Heating resistance (option)
valves
VARIANTS OPTIONS
Size 370 WA unit Suction and

HP/LP pressure
BASIC UNIT discharge isolating Sight glass
STD/LN/HE/SLN CE or UDT gauges
valve
01/03/04a/04b/
08/09/10/11/12/18/ Add 02 07a or 07b Add 05a & 05b Add 06a & 06b Add 13
19

ECOMAX - REFRIGERANT DRAWING (SCREW COMPRESSOR)
standard
low noise
08
07b
AIRFLOW
T
18
01
UDT
M 03
20
P P P P
D HP
V
CE
04b 04a M
16
17 06b 05b 05a 07a 06a
75% 09
T 50%
18
25%
ON
AIRFLOW
17
14
19
12
14 10
Tex
eco 10 HA
15
13 12 11
Refrigeration Circuit Component
01 Screw compressor 08 Air cooled condenser 15 Electronic expansion valve
09 Fan motor 16 Shell and tube evaporator

03 High pressure switch
10 Manual isolating valve
04a 04b Pressure transducers HP & BP 17 Economiser heat exchanger
11 Filter drier
Low and High pressure 18 Temperature sensors
05a 05b
manometer
12 Solenoïd valve
19 External temperature sensor
06a 06b Suction and discharge isolation
valves 13 Sight glass
20 Water differential pressure switch
07a 07b Safety valve CE or UDT 14 Thermostatic expansion valve
Heating resistance (option)
VARIANTS EXPANSION DEVICES OPTIONS
Basic Unit LCH with Eco LCH Unit Thermostatic Electronic HP LP Pressure Suction Isolating
CE or UDT Expansion valve Expansion valve Gauges valve
01 03 04a 04b 08 09 Add 07a Add Add Add Add

10 11 12 16 06a 13 17 14 10 or 07b 14 15 05a or 05b 06b

ECOMAX - REFRIGERANT DRAWING (PISTON COMPRESSOR)
standard
low noise
19
Text
07b
M
03a 17 AIRFLOW
T
18 T
HP
P 08
06a UDT
06b 21 15
PHU P
20
P BP P P P
D 03c 05c
CE
05a
05b 03b 04b 04a M
16
M 07a
03a 17
17
T
HP
09
P
T 06b 06a
18 PHU P
21 15
03c 05c
AIRFLOW
14b 14b 13 12 10
11
Refrigeration Circuit Component
01 Screw compressor 09 Fan motor 15 Check valve
HP/BP and oil pressure 16 Shell and tube evaporator

03 03a 03b
switch 10 Manual isolating valve
17 Thermostat
04a 04b Pressure transducers HP
& BP 11 Filter drier
18 Temperature sensors
Pressure indicator HP,
05a 05b 05c
BP, oil
12 Solenoïd valve 19 External temperature sensor
06a 06b Suction and discharge iso-
lation valves 20 Water differential pressure switch
13 Sight glass
07a 07b Safety valve CE or UDT
21 Discharge muffler
08 Air cooled condenser 14a 14b Thermostatic/Electronic expan- Heating resistance (option)
sion valve
VARIANTS EXPANSION DEVICES OPTIONS
Basic Unit LCH unit Thermostatic HP LP Pressure Suction and Discharge

CE or UDT or Electronic Gauges + Oil Isolating valve
01/03a/03c/04a/08/09/10/11 Add Add Add Add

12/13/14/15/16/17/18/19 07a or 07b 14a or 14b 05a 05b 05c 06a 06b

CLIMATIC™ 50 - Menu Tree - ECOLOGIC range
• 70 •
OPERATION - CLIMATIC™ 50 - Menu Tree - ECOLOGIC range

Main screen Code Description Code Description Code Description Code Unit Min Factory Max
1-Alarm 1000 1-(date).(time)
2-(date).(time)
3-(date).(time)
2-Data 2000 1-General 2100 1-Temperature 2110 1-Outside 2111 °C
2-Inlet 2112 °C
3-Outlet 2113 °C
2-Circuit 1 2120 1-SuperHeat 2121 °C
2-T°. Condensing 2122 °C
3-T°- Saturated 2123 °C
4-T°. Suction 2124 °C
5-P. Condensing 2125 b
6-P. Saturated 2126 b
Installation - Operation - Maintenance manual • CHILLERS • ANNEXES - 0105-E

4-Other 2140 1-Sw On/Off 2141 On/Off
2-Sw Flow 2142 On/Off
3-Sw Dis. C1 2143 On/Off
5-Sw Reset 2145 On/Off
6-Sw Unoc. 2146 On/Off
5-Out. Custom. 2150 1-Relay 1 2151 On/Off
2-Relay 2 2152 On/Off
6-In. Custom. 2160 1-Switch 1 2161 On/Off
2-Switch 2 2162 On/Off
CLIMATIC™ 50 - Menu Tree - ECOLOGIC range (continued)

7-In. % Custom 2170 1-Temp. 1 2171 °C
2-Temp. 2 2172 °C
3-Temp. 3 2173 °C
4-Temp. 4 2174 °C
2-Control 2200 1-Water 2210 1-Sp Cool 2211 °C
2-Sp Heat 2212 °C
3-Cap.Cool 2213 %
4-Cap.Heat 2214 %
5-Sw 2°Sp 2215 On/Off
6-Offset 2216 °C
2-Ventilation 2220 1-SetPoint 2221 b
2-Capa. V1 2222 %
3-Capa. V2 2223 %
3-Pump 1-Config. 2311 Liste
2-State 2312 Liste
4-Sw State 2314 On/Off
6-Running T. 1 2316 h
4-Compressor 2400 1-Comp.1 - Circ.1 2410 1-Config. 2411 Liste
2-State 2412 Liste
4-Sw High P. 2414 On/Off
5-Sw Low P. 2415 On/Off
6-Relay 2416 On/Off
7-H.Pump 2417 On/Off
8-Bypass 2418 On/Off
9-Run Time 2419 h
• 71 •
• 72 •

2-Comp.2 - Circ.1 2420 1-Config. 2421 Liste
2-State 2422 Liste
6-Relay 2426 On/Off
9-Run Time 2429 h
2-State 2432 Liste
6-Relay 2436 On/Off

9-Run Time 2439 h
2-State 2442 Liste
6-Relay 2446 On/Off
9-Run Time 2449 h
2-State 2452 Liste
6-Relay 2456 On/Off
9-Run Time 2459 h

2-State 2462 Liste
6-Relay 2466 On/Off
9-Run Time 2469 h
5-EEV 2500 1-Circuit 1 2510 1-Config. 2511 Liste
2-State 2512 Liste
3-Position 2513 ~
2-Circuit 2 2520 1-Config. 2521 Liste
2-State 2522 Liste
3-Position 2523 ~
6-Ventilation 2600 1-Fan 1 - Circuit 1 2610 1-Config. 2611 Liste
2-State 2612 Liste
4-Relay 2614 On/Off
5-Modulat. 2615 %
2-Fan 2 - Circuit 1 2620 1-Config. 2621 Liste
2-State 2622 Liste
4-Relay 2624 On/Off
2-State 2632 Liste
4-Relay 2634 On/Off
• 73 •
• 74 •

2-State 2642 Liste
4-Relay 2644 On/Off
2-State 2652 Liste
4-Relay 2654 On/Off
5-Modulat. 2655 %
2-State 2662 Liste
4-Relay 2664 On/Off
2-State 2672 Liste
4-Relay 2674 On/Off

2-State 2682 Liste
4-Relay 2684 On/Off
7-Option 2700 1-Recovery 2710 1-Config. 2711 Liste
2-State 2712 Liste
3-Inlet 2713 °C
4-Outlet 2714 °C

Main
screen Code Description Code Description Code Description Code Unit Min Factory Max Comments
3-Setting 3000 1-General 3100 1-Order 3110 1-On/Off 3111 On/Off ~ Off ~ *[On / Off] Unit
pump operation mode set up (see Pump operation
2-Pompe 3112 Liste
0 0 6 description page 11 – IOM Climatic 50)
*[Reset] Discharges the safety measures of the
3-Reset Al. 3114 Yes/No
~ Off ~ unit
*[Override] Cancel any override action set with
4-Resume 3115 Yes/No
~ Off ~ the DC50
5-Test 3116 Liste 0 0 3 Lennox set point
2-Clock 3120 1-Hour 3121 H 0 ~ 23 *[Clock] Clock setting "Hour"
2-Minute 3122 m 0 ~ 59 *[Clock] Clock setting "minute’’
3-Day 3123 ~ 1 ~ 31 *[Clock] Clock setting "Day"
4-Month 3124 ~ 1 ~ 12 *[Clock] Clock setting "Month"
5-Year 3125 ~ 2 ~ 99 *[Clock] Clock setting "Year"
*[Clock] automatic switch summer time / winter
6-Win/Sum 3126 Yes/No
~ Yes ~ time
*[Zone Setting] Starting time "Hour" for
1-Time 3210 1-Start Uno 3211 h "Unocupied" zone – set 6.3 to get 6h30mn –
2-Schedule 3200 0 24 24 modulo 10mn
*[Zone Setting] Starting time for "Zone A" – set
3-Start z.A 3212 h
0 0 24 6.3 to get 6h30mn – modulo 10mn
*[Zone Setting] Starting time for "Zone B" – set
5-Start z.B 3213 h
*[Zone Setting] Starting time for "Zone C" – set
7-Start z.C 3214 h
*[Anticipation Function] Bottom of the slope in °C.
2-
3220 1-Foot 3221 °C
Limit of activation of the function. This allows an
Anticipation anticipated startup in the morning depending on
-10 10 20 the outdoor temperature. Only for the "Zone-A"
*[Anticipation Function] Slope in "Minutes of
2-Gradient 3222 m/°C
0 0 100 anticipation per degrees".
1-Change
*[Change over] Change over mode for heat pump
3310 1-Mode 3311 Liste units, 0: chiller only, 1: HP only, 2: automatic with pump,
Over
3-Control 3300 0 0 4 3:automatic without pump operation.
2-Winter 3312 °C -10 19 50 *[Change over] Change over winter setting
3-Summer 3313 °C -10 22 50 *[Change over] Change over summer setting
2-Water *[Water SP] Outlet chilled water temperature set point
3320 1-Sp Wat.1 3321 °C (see page 11 – IOM Climatic 50) – minimum with
Cool
5 / -10 7 17 Glycol according to %
*[Water SP] Outlet chilled water temperature set point
2-Sp Wat.2 3322 °C (see page 11 – IOM Climatic 50) – minimum with
• 75 •
• 76 •

Main
3-Sp Out.1 3323 °C
*[Water SP] Ambiant air temperature set point (see
-10 22 50 page 13 – IOM Climatic 50)
4-Sp Out.2 3324 °C
5-Reactiv. 3325 %/°C 1 5 50 *[Capacity Factor] Reactivity factor for cooling mode
3-Water
3330 1-Sp Wat.1 3331 °C
*[Water SP] Outlet hot water temperature set point
Heat 17 40 50 (see page 13 – IOM Climatic 50)
2-Sp Wat.2 3332 °C
*[Water SP] Outlet hot water temperature set point
17 40 50 (see page 13 – IOM Climatic 50)
3-Sp Out.1 3333 °C
4-Sp Out.2 3334 °C
5-Reactiv. 3335 %/°C 1 5 50 *[Capacity Factor] Reactivity factor for heating mode
4-Safety 3340 1-Wat. Low 3341 °C
*[Safety limit] Chilled water outlet temperature limit –
3 / -10 5 / -10 12 minimum with Glycol according to %
2-Wat. High 3342 °C 22 53 53 *[Safety limit] Hot water outlet temperature limit
4-
1-Circuit 3410 1-Rotat. 3411 Liste
Compressor 3400 0 4 4 *[Comp priority] Circuit priority management
*[Safety limit] Freezing safety limit – minimum with
2-Safety 3420 1-Frost 3421 °C

-1/-20 -1 / -20 5 Glycol according to %
*[ Function Defrost ] Choice of defrost: 1 =
3-Defrost 3430 1-Mode 3431 Liste
0 0 1 "cycling" or 0 ="dynamic"
*[ Function Defrost ] Authorization of defrost -
2-Outside 3432 °C
8 10 20 Threshold of outside temperature (in °c)
*[ Function Defrost ] Authorization of defrost -
3-Coil 3433 °C
-10 2 10 Threshold of coil temperature (in °c)
*[ Function Defrost ] Time limit for icing (in
minute) -For the dynamic defrost the unit will run
4-Time Limit 3434 m this minimum amount of time. If cycling defrost
this is the time delay to start the defrost once the
30 45 90 temperature conditions are met.
*[ Function Defrost ] Running time of fans after
5-Time Fc 3435 s
5 60 300 defrost cycle in order to dry the outside coil.
5-EEV 3500 1-Cooling 3510 1-SuperHeat 3511 °C 2 5 15 *[ EEV] Superheat set point
2-Dead zone 3512 °C 0 0 9,9 *[ EEV] Lennox set point
3-P 3513 °C 0 3,5 99,9 *[ EEV] Lennox set point – Proportional factor
4-I 3514 s 0 30 999 *[ EEV] Lennox set point – Integral factor
5-D 3515 s 0 1 999 *[ EEV] Lennox set point – Derivate factor
6-
1-Sp Cond. 3611 b
Ventilation 3600 12 17 / 11 30 *[ HP SP] High pressure set point – for R134a unit
2-Reactiv. 3612 %/°C 1 5 50 *[ HP Factor] Reactivity set point for fan operation
7-Option 3700

Main
8-Config. 3800 1-Unit 3810 1-Range 3811 Liste 0 ~ 8 *[ Configuration ] Unit model
2-Size 3812 Liste 0 ~ 61 *[ Configuration ] Type of unit
3-Pump 3813 Liste 0 ~ 2 *[ Configuration ] Pump configuration
*[ Configuration ] Type of refrigerant R407C –
4- gaz 3814 Liste
0 ~ 1 R134a –R22
5-EEV 3815 Yes/No ~ ~ ~ *[ Configuration ] Electronic expansion valve
6-Modul. Fan 3816 Yes/No ~ ~ ~ *[ Configuration ] Fan control type
7-LAK 3817 Yes/No ~ ~ ~ *[ Configuration ] All season control
8-Glycol 3818 % 0 ~ 50 *[ Configuration ] Glycol persentage
9-Recovery 3819 Yes/No ~ ~ ~ *[ Configuration ] Heat recovery option
2-Out. *[Configuration] Free output to be customised
3820 1-BE50.1 3821 Liste
Custom. 0 0 6 (First output of the extension board BE50)
*[Configuration] Free output to be customised
2-BE50.2 3822 Liste
0 0 6 (Second output of the extension board BE50)
3-BE50.3 3823 Liste
0 0 6 (Third output of the extension board BE50)
4-BE50.4 3824 Liste
0 0 6 (Fourth output of the extension board BE50)
3-In. *[Configuration] Free input to be customised
3830 1-BE50.1 3831 Liste
Custom. 0 0 5 (input of the extension board BE50)
*[Configuration] Free input to be customised
2-BE50.2 3832 Liste
0 0 5 (input of the extension board BE50)
3-BE50.3 3833 Liste
4-BE50.4 3834 Liste
4-In.% *[Configuration] Free input to be customised
3840 1-BE50.1 3841 Liste
2-BE50.2 3842 Liste
3-BE50.3 3843 Liste
4-BE50.4 3844 Liste
• 77 •
• 78 •

Main
*Allows a reset of ALL set point to standard
factory settings (when available).No possible
1-Display 3910 1-Standard Sp 3911 Yes/No
for configurations. and clock as there is no
9-Com. 3900 ~ Off ~ factory settings for these.
*[ Configuration ] Identification adress for the
2-Link 3920 1-ID 3921 ~
1 ~ 4 unit from 1 to 4 for master slave operation.
*[ Configuration ] Number of units on the BUS.
1-Number 3922 ~
1 1 4 Unit with address N°1 is always the master.
*Master / Slave relationship: refer to page 7 for
2-Type 3923 Liste
0 0 2 details
*[ Configuration ] Identification number on the 485
3-BMS 3930 1-ID 3931 ~
1 1 200 Bus
*[ Configuration ] Type of BMS 0 Mode Lennox
2-Type 3932 Liste
0 0 2 Climatic; 1 MODBUS; 2 LONWORKS
BMS communication speed between 1200BDS
3-Baud 3933 Liste
0 3 4 and 19800
*[ BMS ] Activation of the control by a computer
or an automat
4-Watchdog 3934 ~ - mode BMS is activated if this value is
different from zero, This value is decreased
0 0 1000 every second

5-BMS Unoc. 3935 On/Off ~ Off ~ *[BMS] Cancel the override unnocupied mode
CLIMATIC™ 50 - Menu Tree - ECOMAX range
OPERATION - CLIMATIC™ 50 - Menu Tree - ECOMAX range

1-Alarm 1000 1-(date).(time)
2-(date).(time)
3-(date).(time)
2-Data 2000 1-General 2100 1-Temperature 2110 1-Outside 2111 °C
2-Inlet 2112 °C
3-Outlet 2113 °C
2- T°.Condensing 2132 °C
3- T°- Saturated. 2133 °C
4- T°. Suction. 2134 °C
5- P. Condensing 2135 b
6- P. Saturated 2136 b
2- T°.Condensing 2152 °C
3- T°- Saturated. 2153 °C
4- T°. Suction. 2154 °C
5- P. Condensing 2155 b
6- P. Saturated 2156 b
• 79 •
CLIMATIC™ 50 - Menu Tree - ECOMAX range (continued)
• 80 •

6-Other 2160 1-Sw On/Off 2161 On/Off
5- Sw Dis. C3 2165 On/Off
6- Sw Dis. C4. 2166 On/Off
7-Sw Reset 2167 On/Off
8-Sw Unoc. 2168 On/Off
7-Out. Custom. 2170 1-Relay 1 2171 On/Off
8-In. Custom. 2180 1-Switch 1 2181 On/Off
9-In. % Custom 2190 1-Temp. 1 2191 °C

2-Temp. 2 2192 °C
3-Temp. 3 2193 °C
4-Temp. 4 2194 °C

2-Control 2200 1-Water 2210 1-Sp Cool 2211 °C
2-Cap.Cool 2212 %
3-Sw 2°Sp 2213 On/Off
4-Offset 2214 °C
2-Ventilation 2220 1-SetPoint 2221 b
2-Capa. V1 2222 %
3-Capa. V2 2223 %
4-Capa. V3 2224 %
5-Capa. V4 2225 %
3-Pump 1-Config. 2311 Liste
2-State 2312 Liste
4-Compressor 2400 1-Comp.1 - Circ.1 2410 1-Config. 2411 Liste
2-State 2412 Liste
6-Relay 2416 On/Off
7-Valve 2417 On/Off
8-Run Time 2418 h
• 81 •
• 82 •

2-State 2422 Liste
6-Relay 2426 On/Off
7-Valve 2427 On/Off
8-Run Time 2428 h
2-State 2432 Liste
6-Relay 2436 On/Off
7-Valve 2437 On/Off
8-Run Time 2438 h

2-State 2442 Liste
6-Relay 2446 On/Off
7-Valve 2447 On/Off
8-Run Time 2448 h
5-Comp.3 2450 1-Config. 2451 Liste
2-State 2452 Liste
6-Relay 2456 On/Off
7-Valve 2457 On/Off
8-Run Time 2458 h

6-Comp.4 2460 1-Config. 2461 Liste
2-State 2462 Liste
6-Relay 2466 On/Off
7-Valve 2467 On/Off
8-Run Time 2468 h
5-EEV 2500 1-Circuit 1 2510 1-Config. 2511 Liste
2-State 2512 Liste
3-Position 2513 ~
2-State 2522 Liste
3-Position 2523 ~
2-State 2532 Liste
3-Position 2533 ~
2-State 2542 Liste
3-Position 2543 ~
6-Ventilation 2600 1-Fan - Circuit 1 2610 1-Config. 2611 Liste
2-State 2612 Liste
5-Relay 2. 2615 On/Off
9-Modulat. 2619 %
1-Fan - Circuit 2 2620 1-Config. 2621 Liste
2-State 2622 Liste
• 83 •

9-Modulat. 2619 %
• 84 •

2-Fan 2 - Cicuit 3 2630 1-Config. 2631 Liste
2-State 2632 Liste
9-Modulat. 2639 %
1-Fan - Circuit 4 2640 1-Config. 2641 Liste
2-State 2642 Liste

9-Modulat. 2649 %
7-Option 2700 1-Recovery 2710 1-Config. 2711 Liste
2-State 2712 Liste
3-Inlet 2713 °C
4-Outlet 2714 °C

Main
4-
2-Time limit 3422 °C 1 30 360 *[Safety limit] Lennox setting
6-
1-Sp Cond. 3611 b
7-Option 3700
3- gaz 3813 Liste
0 ~ 1 R134a –R22
2-
3820 1-EEV 3821 Yes/No
Compressor ~ ~ ~ *[ Configuration ] Electronic expansion valve
3-Stages +. 3823 Yes/No
*[ Configuration ] For units with reciprocating
~ ~ ~ compressor extra capacity reduction
• 85 •
• 86 •

Main
3-Setting 3000 1-General 3100 1-Order 3110 1-On/Off 3111 On/Off ~ Off ~ *[On / Off] Unit
pump operation mode set up (see Pump operation
2-Pompe 3112 Liste
0 0 6 description page 11 – IOM Climatic 50)
*[Reset] Discharges the safety measures of the
3-Reset Al. 3114 Yes/No
~ Off ~ unit
*[Override] Cancel any override action set with
4-Resume 3115 Yes/No
~ Off ~ the DC50
5-Test 3116 Liste 0 0 3 Lennox set point
2-Clock 3120 1-Hour 3121 H 0 ~ 23 *[Clock] Clock setting "Hour"
2-Minute 3122 m 0 ~ 59 *[Clock] Clock setting "minute’’
3-Day 3123 ~ 1 ~ 31 *[Clock] Clock setting "Day"
4-Month 3124 ~ 1 ~ 12 *[Clock] Clock setting "Month"
5-Year 3125 ~ 2 ~ 99 *[Clock] Clock setting "Year"
*[Clock] automatic switch summer time / winter
6-Win/Sum 3126 Yes/No
~ Yes ~ time
*[Zone Setting] Starting time "Hour" for
1-Time 3210 1-Start Uno 3211 h "Unocupied" zone – set 6.3 to get 6h30mn –
2-Schedule 3200 0 24 24 modulo 10mn
*[Zone Setting] Starting time for "Zone A" – set

3-Start z.A 3212 h
*[Zone Setting] Starting time for "Zone B" – set
5-Start z.B 3213 h
*[Zone Setting] Starting time for "Zone C" – set
7-Start z.C 3214 h
*[Anticipation Function] Bottom of the slope in °C.
2- Limit of activation of the function. This allows an
3220 1-Foot 3221 °C
Anticipation anticipated startup in the morning depending on
-10 10 20 the outdoor temperature. Only for the "Zone-A"
*[Anticipation Function] Slope in "Minutes of
2-Gradient 3222 m/°C
0 0 100 anticipation per degrees".
1-Water
3310 1-Sp Wat.1 3311 °C (see page 11 – IOM Climatic 50) – minimum with
Cool
3-Control 3300 5 / -10 7 17 Glycol according to %
2-Sp Wat.2 3312 °C (see page 11 – IOM Climatic 50) – minimum with
3-Sp Out.1 3313 °C
4-Sp Out.2 3314 °C
5-Reactiv. 3315 %/°C 1 5 50 *[Capacity Factor] Reactivity factor for cooling mode
2-Safety 3320 1-Wat. Low 3321 °C
*[Safety limit] Chilled water outlet temperature limit –
3 / -10 5 / -10 12 minimum with Glycol according to %

Main
4-
2-Time limit 3422 °C 1 30 360 *[Safety limit] Lennox setting
6-
1-Sp Cond. 3611 b
7-Option 3700
3- gaz 3813 Liste
0 ~ 1 R134a –R22
2-
3820 1-EEV 3821 Yes/No
Compressor ~ ~ ~ *[ Configuration ] Electronic expansion valve
3-Stages +. 3823 Yes/No
*[ Configuration ] For units with reciprocating
~ ~ ~ compressor extra capacity reduction
*[ Configuration ] Fan configuration
No = No fans
3- Stages + = Single speed stage fans
3830 1-Circuit 1 3831 Liste Modulation = 1 fan with speed control, others with
Ventilation
single speed
Low Speed = 1 fan with 2 speed others with single
0 0 2 speed
No = No fans
Stages + = Single speed stage fans
2-Circuit 2 3832 Liste Modulation = 1 fan with speed control, others with
single speed
0 0 2 speed
• 87 •
• 88 •

Main
No = No fans
3- Stages + = Single speed stage fans
3830 1-Circuit 1 3831 Liste Modulation = 1 fan with speed control, others with
Ventilation
single speed
0 0 2 speed
No = No fans
single speed
0 0 2 speed
No = No fans
single speed
0 0 2 speed
No = No fans
single speed
0 0 2 speed

Main
4-Option. 3840 1-Pump 3841 Liste 0 ~ 2 *[ Configuration ] Pump configuration
2-Glycol 3842 % 0 ~ 50 *[ Configuration ] Glycol persentage
3-Recovery 3843 Yes/No ~ ~ ~ *[ Configuration ] Heat recovery option
5-Out. *[Configuration] Free output to be customised
3850 1-BE50.1 3851 Liste
Custom. 0 0 6 (First output of the extension board BE50)
2-BE50.2 3852 Liste
0 0 6 (Second output of the extension board BE50)
3-BE50.3 3853 Liste
0 0 6 (Third output of the extension board BE50)
4-BE50.4 3854 Liste
0 0 6 (Fourth output of the extension board BE50)
6-In. *[Configuration] Free input to be customised
3860 1-BE50.1 3861 Liste
2-BE50.2 3862 Liste
3-BE50.3 3863 Liste
4-BE50.4 3864 Liste
7-In.% *[Configuration] Free input to be customised
3870 1-BE50.1 3871 Liste
2-BE50.2 3872 Liste
3-BE50.3 3873 Liste
4-BE50.4 3874 Liste
• 89 •
• 90 •

Main
*Allows a reset of ALL set point to standard
factory settings (when available).No possible
1-Display 3910 1-Standard Sp 3911 Yes/No
for configurations. and clock as there is no
9-Com. 3900 ~ Off ~ factory settings for these.
*[ Configuration ] Identification adress for the
2-Link 3920 1-ID 3921 ~
1 ~ 4 unit from 1 to 4 for master slave operation.
*[ Configuration ] Number of units on the BUS.
1-Number 3922 ~
1 1 4 Unit with address N°1 is always the master.
*Master / Slave relationship: refer to page 7 for
2-Type 3923 Liste
0 0 2 details
*[ Configuration ] Identification number on the 485
3-BMS 3930 1-ID 3931 ~
1 1 200 Bus
*[ Configuration ] Type of BMS 0 Mode Lennox
2-Type 3932 Liste
0 0 2 Climatic; 1 MODBUS; 2 LONWORKS
BMS communication speed between 1200BDS
3-Baud 3933 Liste
0 3 4 and 19800
*[ BMS ] Activation of the control by a computer
or an automat
4-Watchdog 3934 ~ - mode BMS is activated if this value is
different from zero, This value is decreased
0 0 1000 every second

5-BMS Unoc. 3935 On/Off ~ Off ~ *[BMS] Cancel the override unnocupied mode
CERTIFICATES

CERTIFICATES - PED

CERTIFICATES - DECLARATION OD CONFORMITY CE

BELGIUM : LENNOX BENELUX N.V./S.A.
tél. : + 32 3 633 30 45
fax : + 32 3 633 00 89
e-mail : [email protected]
CZECH REPUBLIC : LENNOX JANKA

tél. : + 420 2 510 88 111
fax : + 420 2 579 10 393
FRANCE : LENNOX FRANCE

tél. : + 33 1 64 76 23 23
fax : + 33 1 64 76 35 75
GERMANY : LENNOX DEUTSCHLAND GmbH

tél. : + 49 69 42 09 79 0
fax : + 49 69 42 09 79 40
MIDDLE EAST : LENNOX DISTRIBUTION

tél. : + 971 4 262 9309
fax : + 971 4 266 7082
e-fax : + 1 240 368 73 62
Mobile : 971 50 4510669
NETHERLANDS : LENNOX BENELUX B.V.

tél. : + 31 33 2471 800
fax : + 31 33 2459 220
POLAND : LENNOX POLSKA Sp. z o. o.

tél. : + 48 22 832 26 61
fax : + 48 22 832 26 62
PORTUGAL : LENNOX PORTUGAL

tél. : +351 22 998 33 70
fax : +351 22 998 33 79
RUSSIA : LENNOX DISTRIBUTION MOSCOW

tél. : + 7 095 246 07 46
fax : + 7 502 933 29 55
SLOVAKIA : LENNOX SLOVENSKO

tél. : + 421 2 44 87 19 27
fax : + 421 2 44 88 64 72
SPAIN : LENNOX REFAC S.A.

tél. : + 34 915 40 18 10
fax : + 34 915 42 84 04
UKRAINE : LENNOX DISTRIBUTION KIEV

tél. : + 380 44 213 14 21
fax : + 380 44 213 14 21
UNITED KINGDOM : LENNOX INDUSTRIES Ltd

tél. : + 44 1604 599400
fax : + 44 1604 594200
OTHER EUROPEAN LENNOX DISTRIBUTION

COUNTRIES, AFRICA : tél. : + 33 4 72 23 20 14
fax : + 33 4 72 23 20 28
CHILLER_AC w w w .le n n o x e u r o p e . c o m
IOM_0105-E

Lennox AC Chiller Manual

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Lennox AC Chiller Manual

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INSTALLATION -

AIR COOLED CHILLERS AND SPLIT UNITS

The present manual applies to the following CHILLERs versions :

ECOLOGIC range : WA - WAH - RA

Our products comply with the European standards,

Text Important general instruction

Danger of Injury or damage to the chiller

- risk of electrical shock

- risk of injury from rotating parts

- risk of injury from sharp edges and heavy weight

- risk of injury from high pressure gas

- risk of injury from high and low temperatures components.

All Units are compliant with the PED directive 97-23-CE.

Work on the unit :

Work on the electrical system :

Work on the refrigerating circuit(s) :

The warranty will be legally null and void if :

2.1.1 - Safety Definition

2.1.2 - Warning labels

High temperatures Electrical Rotating Sharp

3.1.1.1 : Unit Nameplate

3.2 - LIFTING THE UNIT

3.3 - LAY-OUT AND INSTALLATION REQUIREMENTS

OVERHEAD OBSTRUCTIONS ARE NOT PERMITTED

Not recommended Not allowed

3.4 - WATER CONNECTIONS

Hydraulic drawings in Annexes page 50 to 54, or supplied with the unit.

3.4.2 - Water analysis

3.4.3 - Antifreeze protection

3.4.3.1 : Use glycol/water solution

3.4.3.2 : Drain the installation

3.4.4 - Electrolytic corrosion

3.4.5 - Minimum water capacity

Vt = 72 x Q/(n x dt) litres

3.4.6 - Flow switch

3.5 - ELECTRICAL CONNECTIONS

3.6 - SOUND LEVELS

3.7 - CONNECTION OF SPLIT UNITS

3.7.1 - Liquid line sizing

3.7.2 - Discharge lines and suction lines

UNITS WITH REMOTE CONDENSER

Unit with remote condenser Unit with remote condenser

1 - Lower trap with single tube

If receiver option : PED declaration class 3

Condensing unit Condensing unit

Min 0,25% gradient

1 - Lower trap with single tube

If receiver option : PED declaration class 3

Minimum refrigeration capacity in kW for oil entrainments up Suction risers

Table C Tubing nominal OD, mm

Minimum refrigeration capacity in kW for oil entrainments up HOT-Gas risers

Table D Tubing nominal OD, mm

3.7.3 - Mechanical isolation of refrigerant lines

3.7.4 - Pressure test

3.7.5 - Refrigerant charge

3.7.6 - Oil charge

Oil recommendation for Lennox chillers

3.7.7 - Air cooled condensers

3.8 - DUCTED UNITS INSTALLATION