IC200CX
IC200CX
IC200CX
IC200CX Series
User manual
INDEX
1 GENERAL ADVICE 6
2 GENERAL FEATURES 6
2.1 MAIN FUNCTION 6
4 USER INTERFACE 9
4.1 DISPLAY CONFIGURATION 9
4.2 FORCED READ - OUT OF THE TOP AND BOTTOM DISPLAY 11
4.3 ICONS MEANING 12
4.4 MEANING / FUNCTIONNING OF THE BOTTOM DISPLAY LED 13
5 DISPLAY LAYOUT 13
5.1 HOW TO READ THE MEASUREMENT LIST 13
5.2 READ PROBE VALUES OF CIRCUIT 1 OR 2 13
6 DISPLAY INFORMATION 14
6.1 READ THE SET POINT VALUE 14
6.2 MODIFY THE SET POINT 14
6.3 READ THE ACTIVE SETPOINT DURING ENERGY SAVING OR DYNAMIC SETPOINT 14
6.4 DISPLAY VISUALIZATION IN REMOTE OFF 14
6.5 DISPLAY VISUALIZATION IN STD-BY 15
6.6 DISPLAY IN CONDENSING UNIT 15
6.7 KEY FUNCTION 16
6.8 KEY COMBINANTION 16
7 REMOTE TERMINAL 17
8 FIRST INSTALLING 17
8.1 ON BOARD CLOCK (OPTIONAL) 17
8.2 RTC SETUP 17
15 COMPRESSOR THERMOREGULATION 31
15.1 THERMOREGULATION PARAMETER DESCRIPTION 31
20 COMPRESSORS START-UP 37
20.1 COMPRESSORS START- UP 37
20.2 DIRECT START- UP 37
20.3 DIRECT START- UP OF A CAPACITY COMPRESSOR 37
20.4 PART WINDING 38
20.5 PART WINDING START- UP OF COMPRESSORS OR CAPACITY COMPRESSORS 38
21 CAPACITY CONTROL 38
21.1 MINIMUM LOAD START- UP 39
21.2 BY- PASS GAS VALVE DURING COMPRESSOR START- UP 40
21.3 SOLENOID VALVE INTERMITTENT FOR SCREW COMPRESSOR 40
24 UNLOADING 43
24.1 HIGH TEMPERATURE OF THE EVAPORATOR WATER INLET 43
24.2 UNLOADING DESCRIPTION 43
24.3 UNLOADING INFORMATION 43
24.4 UNLOADING WITH PRESSURE / CONDENSING TEMPERATURE OR EVAPORATING PRESSURE CONTROL 43
24.5 REGULATION IN CHILLER MODE 43
24.6 REGULATION IN HEAT PUMP MODE 44
24.7 LOW TEMPERATURE OF THE EVAPORATOR WATER OUTLET 44
33 DEFROST CYCLE 53
33.1 FORCED DEFROST 53
33.2 COMBINED DEFROST 53
33.3 MANUAL DEFROST 53
33.4 DEFROST START CONDITION WITH TWO CIRCUIT UNIT 53
33.5 START/STOP DEFROST IN A TWO CIRCUITS UNIT WITH ONE CONDENSING FAN CONTROL UNIT 53
33.6 START/STOP DEFROST IN A TWO CIRCUITS UNIT WITH TWO CONDENSING FAN CONTROL UNIT 53
33.7 AUTOMATIC DEFROST PROCEDURE 54
33.8 OTHER INFORMATION ABOUT THE DEFROST 55
33.9 DEFROST BY CONDENSER FAN 55
33.10 END DEFROST BY LOW WATER OUTLET EVAPORATOR TEMPERATURE 55
33.11 DEFROST PARAMETER DESCRIPTION 55
34 ENERGY SAVING 57
34.1 ENERGY SAVING: DIGITAL INPUT ACTIVATION 57
34.2 ENERGY SAVING TIME TABLE WITH RTC 57
34.3 RTC DAILY TIME TABLE PROGRAMMING 57
34.4 ENERGY SAVING OR UNIT ON/OFF ACTIVATION WITH RTC PROGRAMMING 57
34.5 UNIT ON/OFF ACTIVATION WITH RTC PROGRAMMING AND DIGITAL INPUT 58
35 DYNAMIC SETPOINT 59
35.1 DYNAMIC SETPOINT GRAPH 59
36 GEOTHERMAL FUNCTION 60
37 AUXILIARY FUNCTION 61
37.1 AUXILIARY FUNCTION ON RELAY OUTPUT 61
37.1.1 Auxiliary relay on Direct action .....................................................................................................................................61
37.1.2 Auxiliary relay on reverse action...................................................................................................................................62
37.2 AUXILIARY FUNCTION ON ANALOG OUTPUTS 62
38 LOAD MAINTENANCE 63
38.1 LOAD MAINTENANCE RESQUESTS 63
43 BLACK-OUT 99
44 WIRING CONNECTIONS 99
44.1 HARDWARE RESOURCES FOR IC206CX MODEL 99
44.2 HARDWARE RESOURCES FOR 208CX MODELS 100
44.3 ANALOG INPUTS NTC – PTC PROBES 100
44.4 DIGITAL INPUTS 101
44.5 ANALOG INPUT FOR PRESSURE TRANSDUCER PP30 (4 ÷ 20MA SIGNAL) 101
44.6 ANALOG INPUT FOR PRESSURE RATIOMETRIC TRANSDUCER PPR30 (0 ÷ 5V SIGNAL) 102
48 ACCESSORIES 108
48.1 MONOPHASE FAN CONTROL: 230VAC AND CUT PHASE CONTROL 108
48.2 WIRING KIT 109
48.3 TRANSFORMER 109
48.4 XJ485CX 109
48.5 RT314 KIT 109
48.6 HOT KEY: 109
1 GENERAL ADVICE
SAFETY PRECAUTIONS
• Check the supply voltage is correct before connecting the instrument.
• Do not expose to water or moisture: use the controller only within the operating limits avoiding sudden temperature changes with
high atmospheric humidity to prevent formation of condensation
• Warning: disconnect all electrical connections before any kind of maintenance.
• The instrument must not be opened.
• In case of failure or faulty operation send the instrument back to the distributor or to “Dixell s.r.l.” (see address) with a detailed
description of the fault.
• Consider the maximum current which can be applied to each relay (see thechnical Data).
• Ensure that the wires for probes, loads and the power supply are separated and far enough from each other, without crossing or
intertwining.
• Fit the probe where it is not accessible by the end user.
• In case of applications in industrial environments, the use of mains filters (our mod. FT1) in parallel with inductive loads could be
useful.
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2 GENERAL FEATURES
iCHILL IC200CX is an electronic controller for chiller unit applications having one or two circuits:
• Air/air
• Air/water
• Water/water
• Motocondensing
Additional features:
• Heat pump with gas reversibility
• Free cooling function
• Recovery function
• Three different time bands per day (only for controller with RTC onboard)
• From digital input
Weekly ON/OFF:
• Three different time bands per day (only with RTC onboard)
Dynamic setpoint:
• Determined by analogue NTC input or 4÷20mA current input.
Change over :
• Automatic chiller or heat pump functioning depending from NTC analogue input
Remote OFF:
• From configurable digital input
Remote change over:
• From configurable digital input
Hot start :
• Only for air / air unit
Defrost management:
• Combined control with temperature and pressure
• Forced defrost with low temperature of external air
• From configurable digital input
• Manual from keyboard
Boiler:
• For electrical integration heating or anti-freeze heaters
Proportional signal for condensing fan speed control (inverter or cut of phase):
• PWM
• 0÷10Volt
• 4÷20mA
Proportional outputs 0÷10V or ON/OFF
• To control the dumper in geothermal application or for auxiliary outputs
• To control an external relay
Complete alarm management
• Internal Data logger up to 100 events
Supervisor / tele assistance/ monitoring
• TTL output for XJ485CX interface (ModBus protocol) for Dixell monitoring system for local and remote control
Up to 2 remote terminals
• With NTC ambient temperature probe
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N° KEYS
6 n n
RELAYS
6 n
8 n
DIGITAL INPUTS
11 Config Config
ANALOG INPUTS
4 NTC – PTC
Config Config
2 NTC - PTC - 4÷20mA - 0 ÷ 5Volt
PROPORTIONAL OUTPUTS
SERIAL OUTPUTS
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4 USER INTERFACE
IC 206CX / IC 208CX
Remote keyboard
1592022700 User manual iCHILL 200CX Rel. 1.0 22/04/2009
Out1 circuit 1
2 NTC temperature probe of the evaporator water outlet 1 and 2
Out2 circuit 2
CIn1 circuit 1
4 NTC temperature probe of the condenser water inlet
CIn2 circuit 2
Cou1 circuit 1
6 NTC temperature probe of the condenser water outlet
Cou2 circuit 2
dEF1 circuit 1
11 NTC temperature probe for the combined defrost
dEF2 circuit 2
Cdt1 circuit 1
12 NTC temperature probe of the condenser
Cdt2 circuit 2
Set point (set point chiller or set point heat pump when the controller is ON; “OFF”
13
when the controller is OFF or STD-BY)
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PARAMETER CORRESPONDING
DESCRIPTION
VALUE LABEL
0 No display read out No label
Out1 circuit 1
2 NTC temperature probe of the evaporator water outlet 1 and 2
Out2 circuit 2
CIn1 circuit 1
4 NTC temperature probe of the condenser water inlet
CIn2 circuit 2
Cou1 circuit 1
6 NTC temperature probe of the condenser water outlet
Cou2 circuit 2
dEF1 circuit 1
11 NTC temperature probe for the combined defrost
dEF2 circuit 2
Cdt1 circuit 1
12 NTC temperature probe of the condenser
Cdt2 circuit 2
Set point (set point chiller or set point heat pump when the controller is ON; “OFF”
13
when the controller is OFF or STD-BY)
CdP1 circuit 1
16 Pressure probe of the condenser
CdP2 circuit 2
LP1 circuit 1
17 Pressure probe of the evaporator
LP2 circuit 2
18 Clock
°C -°F
Lighted when the display shows a temperature or pressure
BAR-PSI
Flow alarm/ (differential) pressure switch / supply fan thermal (air / air unit): is blinking if the configuration of the
digital input is active
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5 DISPLAY LAYOUT
Example in fig.1
Icon Cir1 is on: the top display shows the value of the output evaporator temperature (12.8°C) of the circuit 1; the bottom display
shows Out 1 (outlet temperature evaporator 1). Push SET key to swap to the circuit 2. Fig2
Icon Cir2 is on: the top display shows the value of the output evaporator temperature (11.7°C) of the circuit 2, the bottom display
shows Out 2.
Fig.1
Fig.2
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6 DISPLAY INFORMATION
6.3 READ THE ACTIVE SETPOINT DURING ENERGY SAVING OR DYNAMIC SETPOINT
If the unit is running in chiller or heat pump, the Energy Saving or the Dinamic Setpoint activity is signalled by the blinking of the Vset
icon.
Chiller mode: push SET one time, the bottom display shows the SEtC (set chiller) while the top display shows the set value. Only if the
Energy saving or the Dynamic Setpoint are active, pushing another time the SET key, the bottom display shows “SEtr” (real setpoint),
and the top display shows the setpoint that the unit is really using for the thermoregulation.
Heat pump mode: push SET one time, the bottom display shows the SEtH (set Heat pump) while the top display shows the set value.
Only if the Energy saving or the Dynamic Setpoint are active, pushing another time the SET key, the bottom display shows “SEtr” (real
setpoint), and the top diplay shows the setpoint that the unit is really using for the thermoregulation.
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dP4=0
dP4=1
The display shows what defined by parameters dP1 and dP2
dP4=2
Another possibility is to configure the controller to manage a motorcondensing unit (CF03=1) and one digital input is configured as
“thermoregulation request”:
• if the digital input is active:
o by keyboard it is possible to switch on the unit in chiller mode and the display shows OnC; by keyboard it is possible
to select the STD-By mode and the display shows On
o by keyboard it is possible to switch on the unit in heat pump mode and the display shows OnH; by keyboard it is
possible to select the STD-By mode and the display shows On
• if the digital input is not active the unit is OFF and the display visualizes OFF
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Only in Pr3 programming level: push In Pr3 defines if the parameter can be modified or not in the
SET and then the MENU key other levels.
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7 REMOTE TERMINAL
The iCHILL can be connected to a remote keyboard (max 2 remote keyboards).
The remote keyboard with probe on board can be used for the regulation of the machine.
The maximum length of the cable is 150mt (shielded cable is recommended).
Use the connection cable CAB/CJ30 (2x0.2 mm2) to interface the ichill connector to the shielded wire.
In case of communication problems (hardware problems or bad connection) the upper display shows “noL” (no link).
8 FIRST INSTALLING
0. Not enabled
1. Temperature probe PTC for compressor #1 discharge
2. Temperature probe NTC for evaporator inlet
3. Temperature probe NTC for evaporator #1 outlet
4. Temperature probe NTC for evaporator #2 outlet
5. Temperature probe NTC for common evaporator outlet
6. Temperature probe NTC for common hot water condenser inlet
7. Temperature probe NTC for hot water of the condenser circuit #1 inlet
8. Temperature probe NTC for hot water of the condenser circuit #2 inlet
9. Temperature probe NTC for hot water of the condenser circuit #1 outlet
10. Temperature probe NTC for hot water of the condenser circuit #2 outlet
11. Temperature probe NTC for hot water of the condenser common outlet
12. Temperature probe NTC (external temperature) for dynamic setpoint / boiler / change over
13. Temperature probe NTC for combined defrost circuit #1
14. Temperature probe NTC for combined defrost circuit #2
15. Temperature probe NTC for auxiliary output #1
16. Temperature probe NTC for auxiliary output #2
17. Temperature probe NTC for condensing circuit #1
18. Temperature probe NTC for condensing circuit #2
Every analogue input can be configured as digital input; after the number 18, the values o 1 … c38 allow the configuration of the
analogue input as digital inputs with the same meaning (o 1= remote ON/OFF, o 2= Remote chiller / heat pump, …..).
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0 = output disabled
1 = 0..10V output for compressor 1 inverter controlled
2 = 0..10V output for compressor 2 inverter controlled
3 = 0..10V output for auxiliary output 1
4 = 0..10V output for auxiliary output 2
5 = 0..10V output for geothermal function
6 = 0..10V output for condenser fan circuit 1
7 = 0..10V output for condenser fan circuit 2
8 = 0..10V output for modulating evaporator pump
9 = 0..10V output for modulating condenser pump
o1..c26 = ON / OFF output for external relay management (same meaning of relays configuration)
0 = output disabled
1 = 0..10V output for compressor 1 inverter controlled
2 = 0..10V output for compressor 2 inverter controlled
3 = 0..10V output for auxiliary output 1
4 = 0..10V output for auxiliary output 2
5 = 0..10V output for geothermal function
6 = 0..10V output for condenser fan circuit 1
7 = 0..10V output for condenser fan circuit 2
8 = PWM output for condenser fan circuit 1
9 = PWM output for condenser fan circuit 2
o1..c26 = OFF output for external relay management (same meaning of relays configuration)
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10.2 UPLOAD: HOW TO PROGRAM A “HOT KEY” WITH THE PARAMETERS OF THE INSTRUMENT
1. Turn on the power supply.
2. Insert the hot key.
3. Enter the function Menu.
4. Select the UPL function (on the bottom display).
5. Push SET key and immediately the instrument starts transfer the parameters into the Hot key.
During the upload the regulation is locked and the top display shows the “UPL” blinking label. At the end of the UPLOAD will appear:
“End” if the programming procedure is completely OK, after 30seconds the regulation starts automatically.
“Err” if the programming procedure has found an error and the parameter have not been transferred. Repeat the procedure.
To exit the UPL function push the MENU key or wait the time-out.
ATTENTION:
For all the programming levels Pr1, 2, 3: the CF family (or configuration parameters) can not be changed if the unit is running
in chiller or heat pump. To change this parameters is necessary to set the unit in stand-by and then enter the programming
again.
During the defrost the dF family can’t be programmed.
Pr2 LEVEL
Remember that it is necessary to know the old password value.
1. Enter the Pr2 level
2. Select a parameter family.
3. Select the “Pr2” on the bottom display; the current password value on the top display. Push the SET key to change the value that
now is blinking.
4. Use the UP or DOWN key to insert the NEW PASSWORD value, then push SET to confirm the new value.
5. The top display blinks for some seconds and then shows the next parameter
6. Exit the programming pushing SET + UP together or wait the timeout.
Inside the Pr2 level it is possible to change also the Pr1 password.
Pr3 LEVEL
Remember that it is necessary to know the old password value.
1. Enter the Pr3 level
2. Select a parameter family.
3. Select the “Pr3” on the bottom display; the current password value on the top display. Push the SET key to change the value that
now is blinking.
4. Use the UP or DOWN key to insert the NEW PASSWORD value, then push SET to confirm the new value.
5. The top display blinks for some seconds and then shows the next parameter
6. Exit the programming pushing SET + UP together or wait the timeout.
Inside the Pr3 level it is possible to change also the Pr1 and Pr2 passwords.
• If the selected parameter can not be changed the leds 1 and 2 are blinking.
• In Pr1 level the user can not see and change any parameter of Pr2 and Pr3.
• The MENU key allows to exit from a family to reselect another without exit the Pr1 level.
• To exit completely the programming push SET + UP.
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3. Push SET key and the top display shows a blinking 0, with UP or DOWN insert the Pr2 password. Push SET and, if the value is
correct, top display will show the first family of parameters “ALL”. Otherwise set the password again.
4. Select a parameter family with DOWN or UP keys.
5. Push SET to enter, the bottom display shows the first available parameter label while the top display shows its value.
The user can shows and modify all the paramters belonging to this family.
Parameter status, leds and bottom display in Pr2
• Leds 1 / 2 are blinking: the parameter can not be changed in Pr1 and Pr2 level.
• All the leds are off: the parameter is available only in Pr3.
• Led 4 on: the parameter can be changed also in Pr2.
• Led 4 blinking: the parameter is visible but not modifiable in Pr2.
• Leds 3 / 4 on: the parameter is visible and modifiable in Pr2 and in Pr1.
• Leds 3 / 4 blinking: the parameter is visible but not modifiable in Pr1 and in Pr2.
• The MENU key allows to exit from a family to reselect another without exit the Pr2 level.
• The MENU key allows to pass to Pr1 starting from a family label.
• To exit completely the programming push SET + UP.
2. Push 1 time the DOWN key and the led 3 should be on, the parameter is now available in Pr1.
To hide the parameter in Pr1:
1. Keep pushed SET key;
2. Push 1 time the DOWN key and the led 3 should be off, the parameter is now removed from Pr1.
Example of programming:
The bottom display shows the parameter label (CF24) Digital input ID1 configuration;
Note that the top display shows “c” or “o” before the configuration number.
The selection 7 for the digital input ID1 (CF24) means that it is the “high pressure switch of circuit 1”.
The label “o” means that the digital input is active for open contact.
Otherwise if the selection is 7 for the digital input ID1 (CF36) = “high pressure switch of circuit 1”.
The label “c” means that the digital input is active for closed contact.
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ATTENTION
The COtr menù is displayed only if the compressor overload alarm is at manual reset (after AL25 alarm events per hour the alarm is at
manual reset).
THE ALARM LIST CONTAINS 100 EVENTS IN A FIFO STRUCTURE. WHEN THE MEMORY IS FULL ANY NEW ALARM WILL
ERASE THE OLDEST.
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ATTENTION:
If the proportional output Pou1 - Pou2 - Pou3 - Pou4 are configured to drive an external relay the display will show 0=relay off
and 100=relay on.
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The CF52 parameter allows to select and enable the running mode:
Par. CF52= 0: Through keyboard; the user can start and stop the unit using the keys of the front panel.
Par. CF52 = 1: Through digital input programmed as start/stop the unit from remote control.
• this selection is enabled if there is one digital input configured as start/stop from remote (remote chiller / heat pump). If any of the
digital input is not configured as “remote chiller/heat pump”, the unit remains in stand–by.
• if a digital input is configured as “o2” (“remote chiller/heat pump” active if the contact is open) when the digital input is open the unit
works in chiller mode, when the digital input is closed the unit works in heat pump mode
• if a digital input is configured as “c2” (“remote chiller/heat pump” active if the contact is closed) when the digital input is open the
unit works in heat pump mode, when the digital input is closed the unit works in chiller mode
• the working mode selection (chiller / heat pump) from keyboard is disabled; it is possible to switch-off the unit (std-by mode) or
switch-on the unit in the working mode selected by digital input
Par. CF52 =2: Automatic selection of the Chiller - Heat Pump through analogue input
The analogue input selection or change over function overrides the selection of the working mode (chiller / heat pump) by digital input. If
the external air temperature are within the ST13 differential, the user can change the running mode from the keyboard.
If the unit is running with CF52 = 1 or CF52=2, and it is requested a running mode change, the controller turns off all the outputs, starts
a fixed delay time signalled by the chiller or heat pump blinking led. This blinking led indicates which running mode will be activated after
the compressor delay time protection.
To change the running status the following condition must be respected otherwise the unit remains in stand - by:
1. CF02=3 (chiller and heat pump unit)
2. CF52=2 and a NTC probe configured as NTC external air temperature for dynamic setpoint/ boiler / change over
3. This probe is working properly.
Parameters involved with the change over function:
ST12 Change over Setpoint. If the analogue input control (from probe) function is enabled, it represents the limit temperature of the
probe value under which the unit runs the Heat Pump mode.
ST13 Change over Differential. If the analogue input control (from probe) function is enabled, it represents the limit differential
temperature of the probe value to restart in the Chiller mode.
For external air temperature within ST13 the user can manually change the status from keyboard.
GRAPH: AUTOMATIC CHANGE OVER
CF51 = 1 External air temperature probe > St12+ ST13 the unit starts in chiller, External air temperature probe < ST12 the unit
starts in heat pump.
TURN THE UNIT ON IN CHILLER OR HEAT PUMP MODE FROM THE KEYBOARD
Push and release the key allows to start in chiller mode if CF51=0, in heat pump if CF51=1. When the unit is running the
corresponding icon on the display is on.
INPORTANT: to change from chiller to heat pump and viceversa the unit must be set in stand-by before continuing.
Push and release the key allows to start in heat pump mode if CF51=0, in chiller if CF51=1. When the unit is running the
corresponding icon on the display is on.
INPORTANT: To change from chiller to heat pump and viceversa the unit must be set in stand-by before continuing.
The unit is considered in stand by when the leds and are both off. The stand-by is reached each time the Chiller or the Heat
Pump are turned off. During the stand by the user can:
• Show all the probe measurements
• Detect and reset the alarm events.
• With contact OFF unit on stand-by , the top display shows OFF
• With contact ON unit on stand-by , the top display shows On
With active contact select the chiller mode from the keyboard (the top display shows OnC) or heat pump (the top display shows OnH),
with the funcioning mode active the step is activated, the others, if availables, will be requested by configured digital input as resources
on circuits.
With active contact if the unit is being switched off by keyboard it can be switched on by keyboard. If the unit is being switched off by
keyboard, in order to switch on the unit from digital input it must be deactivated and activated.
• With contact OFF unit on stand-by , the top display shows OFF
• With contact ON unit on stand-by , the top display shows OnC
With active contact unit on chiller mode is activated also a step, the others, if availables, will be requested by configured digital input as
as resources on circuits.
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With active contact if the unit is being switched off by keyboard it can be switched on by keyboard. If the unit is being switched off by
keyboard, in order to switch on the unit from digital input it must be deactivated and activated.
• With contact OFF unit on stand-by , the top display shows OFF
• With contact ON unit on stand-by , the top display shows OnH
With active contact unit on chiller mode is activated also a step, the others, if availables, will be requested by configured digital input as
as resources on circuits.
With active contact if the unit is being switched off by keyboard it can be switched on by keyboard. If the unit is being switched off by
keyboard, in order to switch on the unit from digital input it must be deactivated and activated.
15 COMPRESSOR THERMOREGULATION
To have the same regulation both for chiller and heat pump set the parameters ST09 and ST10 with the same value
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UNIT IN CHILLER
Compressor activation:
when the compressor is activated the capacity percentage is forced at the value configured in CO55 parameter for CO54 seconds.
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When both compressors are activeted the thermoregulation is done with the variation of the capacity percentage.
When the thermoregulation switches off the ON/OFF compressor, the controller manages the capacity percentage to follow the real
request.
Compressor activation:
when the compressor is activated the capacity percentage is forced at the value configured in CO55 parameter.
1592022700 User manual iCHILL 200CX Rel. 1.0 22/04/2009
When both compressors are activated the thermoregulation is done with the variation of the capacity percentage.
When the thermoregulation switches off the ON/OFF compressor, the controller manages the capacity percentage to follow the real
request.
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CIRCUIT BALANCING
CO15 = 1: the circuit balancing is applicable only if there are 2 circuits and 2 resources for circuits (1 compressor and 1 capacity step
per circuit).
The circuit balancing allow to equalise the power supplied by the two circuits.
COMPRESSOR REGULATION
When it is turned on each compressor runs for the CO01 minimum time. This minimum time is aborted in case of alarm, STAND-
BY / ON OFF by remote, defrost or partialization through NTC transducer.
When it is turned off each compressor can restart only after the CO02 time delay.
Both for sequential or rotation regulation with compressors or capacity steps: the successive resource is turned on after the CO03
delay in seconds.
Both for sequential or rotation regulation with compressors or capacity steps: the successive resource is turned off after the CO03
delay in seconds.
If the power supply fails all the outputs are forced off for the CO005 time delay.
20 COMPRESSORS START-UP
Fig. 1
First is turned on the PW motor coil 1 of the compressor 1 (relay K1 of fig2), after the CO11 delay it is turned on the second motor coil of
the same compressor (relay K2 of fig2).
To turn off the compressor the two relay outputs are both turned off at the same time.
Fig 2
21 CAPACITY CONTROL
Only the compressor 1 can be configured with 3 capacity step.
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1= the steps are turned on in sequential mode, the outputs are anabled or disabled depending on the output polarity. In case of
thermoregulation request one of the step is turned on or off while the other steps do not change their status.
ATTENTION
When working with capacity control in sequential step in direct or reverse modes: if the power requested is 50% and 75% the unit turn
on also the step 25% that must be enabled to make run the other two.
Having one compressor with 3 partializations, at the compressor start-up, with CO07=0, the partialization valve is enabled only for the
time CO12 but it won’t be never used during the thermoregulation. After the compressor stops running the time CO12 will be reloaded.
Having one compressor with 3 partializations, at the compressor start-up, with CO07=1, the partialization valve is enabled for the time
CO12 and it will be considered also as thermoregulation step. After the compressor stops running the time CO13 will be reloaded.
The regulation is a steps; if two compressors with different size are configured, 3 steps are available.
ATTENTION:
When a compressor reach the maximum number of start up per hour, at the next request of thermoregulation is activated the other
compressor.
23 PUMP DOWN
23.1 OFF UNIT WITH PUMP DOWN AND WITH LOW PRESSURE SWITCH CONTROL
The process is enabled if the low pressure switch of the circuit is configured with parameter CO30 = 1 or 3 and one of the relay output is
configured as pump-down solenoid circuit 1 or 2 (CO36 = 2 or 4 are related to a pressure switch dedicated to this function or the
pressure transducer).
When the thermoregulation requires to stop the compressors, before to turn off the last compressor the solenoid valve is closed. The
compressor runs until the low pressure switch connected to the digital input becomes active for a maximum time set in CO33. In this
case there is no Low pressure alarm and no alarm message will be displayed, the digital input active function will disable the last
running compressor. A possible low pressure alarm could appear only if the digital input is still active after the AL02 time.
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If the last compressor stops before the low pressure switch because of the CO33 time-out (maximum compressor on time after turning
off the P.D. solenoid valve), the ICHILL calculates the AL28 parameter (maximum number of pump down alarm per hour) and if an
alarm occurs the display will show the alarm code, the buzzer and the alarm relay will be on.
If the thermoregulation is stopped via digital input (as remote off) or from chiller/heat pump keys, during the pump down process the
chiller or the heat pump led will blink.
When the next thermoregulation restarts the PD solenoid valve turns on and after 1 seconds, if the low pressure switch is not active, the
compressors start.
For any compressor alarm events occur the procedure is stopped and the compressor will be stopped.
PAR. CO30 = 3 OFF UNIT WITH PUMP DOWN in CHILLER MODE (No PUMP – DOWN at START-UP)
In Heat pump mode the Pump down process is inhibited and the solenoid valve works in parallel with the compressor.
PAR. CO36 = 3 OFF UNIT WITH PUMP DOWN in CHILLER MODE (No PUMP – DOWN at START-UP)
In Heat pump mode the Pump down process is inhibited and the solenoid valve works in parallel with the compressor.
PAR. CO36 = 4 ON and OFF UNIT WITH PUMP DOWN in CHILLER MODE
In Heat pump mode the Pump down process is inhibited and the solenoid valve works in parallel with the compressor.
If the last compressor stops before the pump down pressure switch because of the CO33 time-out (maximum compressor on time after
turning off the P.D. solenoid valve), the ICHILL calculates the AL28 parameter (maximum number of pump down alarm per hour) and if
an alarm occurs the display will show the alarm code, the buzzer and the alarm relay will be on.
If the thermoregulation is stopped via digital input (as remote off) or from chiller/heat pump keys, during the pump down process the
chiller or the heat pump led will blink.
When the next thermoregulation restarts the PD solenoid valve turns on and after 1 seconds, if the pressure probe is higher then CO31,
the compressors start.
If the compressors do not restart within the CO33 time the pump-down alarm will signalled and the compressor are stopped. In this case
if AL30 =0 the compressor can restart only if the pressure switch becomes active, or if AL30=1 and the number of alarms per hour
becomes =AL29 only after the manual reset.
PAR. CO30 = 3 START UNIT WITH PUMP DOWN in CHILLER MODE (No PUMP – DOWN at START-UP)
In Heat pump mode the Pump down process is inhibited and the solenoid valve works in parallel with the compressor.
If within the CO33 delay time (Maximum pump down restart time) the compressor/s do not restart because of the low pressure, the
instrument will signal B1PL (pump down alarm at the start-up of the circuit 1) or the label B2PL (pump down alarm at the start-up of the
circuit 2). With active alarm the restart procedure is disabled. The alarms can be:
• with Automatic Reset that is not logged, the buzzer and alarm relay are not activated.
• with Manual Reset that is logged, the buzzer and alarm relay are activated.
The parameter AL29 determines the number of pump down alarm events to turn from automatic to manual reset
The Reset is always manual if AL29 = 0
The Reset is always automatic if AL29 = 16
The reset becomes manual after AL29 = 1 ..15 events and the configuration of Par. AL30.
Par. AL30 defines if the reset of the AL29 alarm events can be forced from manual to automatic. In this case the alarm events, after
reaching AL29, is automatically reset but it is logged while the buzzer and the alarm relay are on.
In this way, in case of particularly critical condition, the unit restarts working without the help of the maintenance personnel.
RESET
• The Automatic Reset is activated when the next compressor thermoregulation is requested, in this case the pressure condition of
the pump down must be satisfied.
• The Manual Reset needs to enter the function Menu under the AlrM label. After the reset the next thermoregulation restarts if the
pump down pressure is in normal condition.
ATTENTION
If the pump down function is enabled, during the unit start-up from digital input as pump down pressure switch and also from
analogue input as low pressure transducer, the compressor will restart only if both the inputs are satisfied.
The Parameter AL28 determines the number of pump down alarm events to turn from automatic to manual reset
The Reset is always manual if AL28 = 0.
The Reset is always automatic if AL28 = 16.
The reset becomes manual after AL28 = 1 ..15.
RESET
• The Automatic Reset is activated when the next compressor thermoregulation is requested, in this case the pressure condition of
the pump down must be satisfied.
• The Manual Reset needs to enter the function Menu under the AlrM label. After the reset the next thermoregulation restarts if the
pump down pressure is in normal condition.
ATTENTION
If the pump down function is enabled, during the unit start-up from digital input as pump down pressure switch and also from
analogue input as low pressure transducer, the compressor will restart only if both the inputs are satisfied.
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It is possible to have the pump down procedure also without pressostat or pressure trasducers ; in this case, by configuring CO52 and
CO53, the compressor is switched off after CO52 time starting from pump down valve activation and switched on after CO53 time
starting from pump down valve deactivation.
CO 52 Maximum time for the activation of the pump-down during the switching off
0 250 Sec
CO52 = 0 Not enabled
CO 53 Maximum time for the activation of the pump-down during the switching on
0 250 Sec
CO53 = 0 Not enabled
24 UNLOADING
UNLOAD DEACTIVATION
If the temperature decreases under the value determined by (CO34-CO35) parameter, the unloading is disengaged and all the
compressors are available for the thermoregulation.
DE-ACTIVATION
Unloading function is disabled when the temperature of all the probes configured rise over CO38 + CO39 or when the CO40 time is
elapsed.
25.1 FUNCTIONNING
When the compressor is off the solenoid valve output is always OFF.
When the compressor is on if the PTC temperature of the compressor discharge reaches CO48 setpoint, the valve turns ON; when the
temperature decreases under C48-CO49 (set- differential) the valve turns off.
ATTENTION
The display resolution is 0.1°C until the read-out is 99.9, over 100°C it is 1°C.
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When the unit is in stand-by or remote off and the parameter Ar21=1, if the antifreeze thermoregulation requires the water pump is
turned on.
CO15 = 4: modulating control type 1.
The water pump/ supply fan are running only if the unit is running (in chiller or heat pump). After giving the start in chiller or heat pump
mode the compressor regulation starts only after the time delay CO16.
The water pump / supply fan are turned off only when the unit is turned off (stand-by/remote OFF); in this case the pump is forced at
maximum speed and then switched off.
When the unit is in stand-by or remote off and the parameter Ar21=1, if the antifreeze thermoregulation requires the water pump is
turned on.
The pump, if activated, works as described below (par. 38); when the compressor is OFF or when the unit is in OFF or STD-BY the
pump is forced at CO81 speed.
CO15 = 5: modulating control on compressor demand.
When the compressor turns on also the water pump/ supply fan are turned on; in this case the pump is forced at maximum speed for
CO80 seconds then the compressor is activated (after CO16 if ≠0).
When the last compressor is turned off the water pump/ supply fan is forced at maximun speed for CO82 seconds and then switched
off.
The pump, if activated, works as described below (par. 38)
CO15 = 6: modulating control type 2.
The water pump / supply fan are always running (if the unit is running in chiller or heat pump but also if the unit is OFF or STD-BY);
when the unit is OFF or STD-BY or when the compressor is OFF the pump is forced at CO81 speed.
After the power on the compressor regulation starts only after the time delay CO16 from pump activation.
When the unit is in stand-by or remote off and the parameter Ar21=1, if the antifreeze thermoregulation requires the water pump is
turned on.
The pump, if activated, works as described below (par. 38).
During the defrost and when the compressor is off in dripping time the pump/supply fan is on.
26.2 HOT START (SUPPLY FAN) ONLY FOR AIR / AIR UNIT IN HEAT PUMP MODE
The hot start function is available only for air/air unit configured with heat pump and it is active only during the heat pump mode.
It allows to start the supply fan only if the evaporating/condensing probe temperature is hot enough to avoid to introduce cold air flows.
FA24 Hot start Setpoint.
It is the temperature setpoint to stop the supply fan when the NTC probe of the evaporator #1 output or the evaporator #2 output or the
evaporator common output value is lower.
FA25 Hot start differential
Temperature differential of the hot start function.
ATTENTION
The CO16/CO17 values (on and off delay between compressors and pumps) are calculated also for the pump group.
Note: During the defrost and when the compressor is off in dripping time the pump is on.
During the defrost and when the compressor is off in dripping time the pump fan is on.
ATTENTION
The CO16/CO21 values, on and off delay between compressors and pumps, are calculated also for the pump group.
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During the defrost and when the compressor is off in dripping time the pump is on.
The FA01 and FA02 parameters define the operative mode of the condenser fans.
Par. FA01 Fan regulation
0 = Output not enabled
1 = Always on
2 = ON/OFF step regulation
3 = ON/OFF continuous step regulation
4 = proportional fan speed
Par. FA02 Fan operative mode
0 = Fan on only if compressor on
1 = Independent from the compressor, off during the stand–by / or from remote OFF
Parameter combination FA01 – FA02
Par. FA01 = 1 + Par. FA02 = 0
Fans on when the compressor on (the fans work following the same output algorithm)
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Step regulation
31.6 GRAPH: ON / OFF REGULATION OF THE CONDENSER FAN IN HEAT PUMP MODE
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ATTENTION
The two outputs are controlled in parallel if configured with only by one NTC probe control for common evaporator outlet.
FUNCTIONNING OF THE ANTI-FREEZE, INTEGRATION HEATING, BOILER HEATERS DURING THE DEFROST CYCLE
The Ar05 defines the support heaters:
Par. Ar05 = 0: The heaters are activated only by the thermoregulation algorithm.
Par. Ar05 = 1: The heaters are activated only by the thermoregulation algorithm and are always on during the defrost. They turn on
when the 4-way valve change from heat-pump to chiller and turn off only after the dripping time and the compressors restart.
ATTENTION
The support heaters are always off when:
• The supply fan is not configured
• The supply fan is off
• The unit is in stand-by or remote off
• The probe is faulty
Par. Ar08 = 2: the heater 1 regulation is executed through the condenser water outlet NTC probe of the circuit 1.
The heater 2 regulation is executed through the condenser water outlet NTC probe of the circuit 2.
ATTENTION
It is not possible to control the heaters of the circuit 1 with the NTC probe of the condenser water outlet of the circuit 2 and viceversa.
Par. Ar08 = 3
The regulation of both the heaters together of the circuit 1 and 2 is excecuted through the probes configured as condenser water outlet
of the circuit 1 and 2 and the NTC of the common outlet.
ATTENTION
When the outputs are configured as heaters circuit 1 and 2 they are both controlled by the NTC probe of the common condenser outlet.
ATTENTION
The heaters of the boiler are always off when:
• Active flow alarm
• Active overload alarm of the configured water pump
• Active overload alarm of one of the two water pumps configured and any of the water pumps available for the water flow control.
(In this case the heaters are activated only by the anti-freeze setpoint to protect the evaporator)
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33 DEFROST CYCLE
The defrost cycle starts only if all these steps are determined:
Heat pump unit
DF01≠0 (defrost enabled)
The condenser/evaporator probe is configured (per circuit) (if the evaporator probe/s is/are defined, the defrost cycle is always
controlled by it / them).
ATTENTION: the forced defrost is not related to the dF09 /dF06 delay times, therefore the forced defrost cycle, if condition are OK, is
immediately executed.
ATTENTION: the manual defrost is not related to the dF09 /dF06 delay times, therefore the forced defrost cycle, if condition are OK,
is immediately executed for both circuits.
33.5 START/STOP DEFROST IN A TWO CIRCUITS UNIT WITH ONE CONDENSING FAN CONTROL UNIT
The table below shows the possible configuration of the parameters dF22 and dF23.
ATTENTION:
The configuration error ACF1 is displayed if the parameter value of dF22 and dF23 is not permitted.
33.6 START/STOP DEFROST IN A TWO CIRCUITS UNIT WITH TWO CONDENSING FAN CONTROL
UNIT
The table below shows the possible configuration of the parameters dF22 and dF23.
ATTENTION:
The configuration error ACF1 is displayed if the parameter value of dF22 and dF23 is not permitted.
FASE 3: inversion valve management (parameter dF07=compressor deactivation time before the defrost)
dF07=0: the valve is activated without stopping any compressor and the defrost cycle is immediately activated. If the thermoregulation
or the dF14 parameter require more compressors, the dF16 (on compressor delay during defrost cycle) is loaded.
If df07 <> 0 the compressors and the steps are turned off (the compressor/s led is blinking, the defrost icon is on); the steps are
described below:
1. all compressors are switched off
2. after dF07/2 delay the valve is activated;
3. after dF07/2 delay the compressors are activated.
If the thermoregulation or the dF14 parameters require to turn ON more than one compressor for circuit, the delay on time between the
compressors depends on the parameter dF16.
If the partialization/s are configured always OFF during the defrost cycle, the compressor is always 100%.
• if dF14=1 (all the circuit n°1 resources are forced to ON): during the defrost cycle the compressors and steps of the circuit n°1 are
ON while, if dF14=0 , compressors and steps are thermoregulated.
• if dF15=1 (all the circuit n°2 resources are forced to ON): during the defrost cycle the compressors and steps of the circuit n°2 are
ON while, if dF15=0 , compressors and steps are thermoregulated.
1. If dF01=1:
The combined NTC probe value is higher than dF11 of the 1st circuit;
The combined NTC probe value is higher than dF13 of the 2nd circuit;
When the condensing-temperature probe/s is/are higher than dF03 parameter value.
2. If dF01=2: the dF05 counting, maximum defrost timeout, is expired, step on 5th PHASE;
3. If dF01=3, if the end defrost digital input is deactivated, step on 5th PHASE.
5th PHASE: Inversion valve management (par. dF08= compressor deactivation time after the defrost)
If dF08 = 0 the valve is turned without stopping the compressors, the defrost ends and all the regulation restarts, the defrost led in
heat pump is off).
If dF08 <> 0:
1. All the compressors and steps are turned off (the compressor leds are blinking and the defrost led is on)
2. after dF08 / 2 the inversion valve de-activated
3. After dF08 / 2 all the regulation restarts and the defrost led in heat pump is off).
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ATTENTION:
also if the defrost through condenser fan is activated, if the external temperature is < dF25, the defrost is through hot gas (compressor
ON).
If dF17 = 2 during dripping time (dF08 if different from 0) the ventilation is forced for the time set on dF08 only if the temperature
detected by the probe configured as external temperature is > dF25 parameter.
ATTENTION:
With defrost with only ventilation enabled the forced defrost is always with hot gas.
During the defrost when the temperature detected by the probe is lower than dF28 set point the defrost is aborted.
The defrost doesn’start if the temperature detected by the probe is lower than dF28.
dF06 defrost delay time between the 1st and the 2nd circuit.
After the interval dF09 determined by the defrost request of one of the circuits the other 2nd circuits must wait also the time dF06 before
defrosting.
dF07 Compressor off time before the defrost (the led of the compressor is blinking)
After the dF09 delay and before activating the defrost, the compressors are stopped for the dF07 time.
Exactly in the middle of the dF07 time the 4-way valve is activated to equalise the pressure of the unit and when dF07 is completely
expired the compressors and the defrost can start.
This procedure does not respect the compressor on delay protection therefore the compressor is immediately turned off and then on. If
dF07 = 0 the compressor is not stopped and the 4-way valve is immediately turned.
dF08 Compressor off time after the defrost (the led of the compressor is blinking)
After the defrost cycle the compressors are stopped for the dF08 time.
Exactly in the middle of the dF07 time the 4-way valve is activated to equalise the pressure of the unit and to drain the external
exchange unit, when dF08 is completely expired the unit restart in heat pump mode.
This procedure does not respect the compressor on delay protection therefore the compressor is immediately turned off and then on. If
dF08 = 0 the compressor is not stopped and the 4-way valve is immediately turned.
DF09 Delay time to next defrost of the same circuit
It starts when the condensing/evaporating temperature/pressure probe value is lower than dF02 setpoint. This time is reloaded if the
power supply fails, after a defrost cycle or from a digital input request of defrost.
The time counting is interrupted if the compressor is turned off or if the temperature/pressure is higher then dF02.
dF10 Temperature setpoint to start a combined defrost of the circuit #1.
It allows to set a temperature value to determines the beginning of a combined defrost.
After the dF09 counting the NTC probe of the combined defrost of the circuit #1 is compared to the dF10 setpoint, if the value is lower
the defrost starts otherwise the unit runs in heat pump mode and when the temperature decreases under dF10 the defrost immediately
starts.
dF11 Temperature setpoint to end a combined defrost of the circuit #1.
It allows to set a temperature value to determine the end of a combined defrost.
When the NTC probe of the combined defrost of the circuit #1 becomes higher than dF10 setpoint the defrost cycle stops.
dF12 Temperature setpoint to start a combined defrost of the circuit #2.
It allows to set a temperature value to determine the beginning of a combined defrost.
After the dF09 counting the NTC probe of the combined defrost of the circuit #2 is compared to the dF12 setpoint, if the value is lower
the defrost starts otherwise the unit runs in heat pump mode and when the temperature decreases under dF12 the defrost immediately
starts.
dF13 Temperature setpoint to end a combined defrost of the circuit #2.
It allows to set a temperature value to determine the end of a combined defrost.
When the NTC probe of the combined defrost of the circuit #2 becomes higher than dF13 setpoint the defrost cycle stops.
dF14 All the resources on during the defrost of the circuit #1
0= Not enabled
1= Enabled
dF15 All the resources on during the defrost of the circuit #2
0= Not enabled
1= Enabled
dF16 Compressor step delay time in defrost (compressors of the same circuit).
dF17 Condensing fan control during defrost and dripping cycle
0= Not enabled
1 = Enabled in defrost
2= Enabled in defrost and in dripping time
If dF17 = 0: During the defrost the fan control is not active.
If dF17 = 1: when the condensing temperature/pressure value increases over dF18 the fans are turned on. the fan control is determined
by the same algorithm used in chiller mode.
If dF17 = 2: during the dripping time (dF08 <>0) the fan are turned on for the time duration set in dF08 .
dF18 Pressure / temperature setpoint to force the fans on during the defrost
When the temperature/pressure rises over this value the fan are turned on at the maximum speed.
dF19 Time delay before starting a forced defrost
It determines a delay time before starting the defrost cycle
dF20 Temperature / pressure setpoint to force a defrost
It determines a temperature/pressure setpoint under which the dF19 starts counting, when dF19 is expired if the temperature/pressure
is still lower than dF20 the defrost is immediately executed.
ATTENTION If during the dF19 counting the temperature rises over df20+dF21(differential) the process is aborted and the dF19 time
reloaded.
dF21 Forced defrost differential
dF22 defrost mode for unit with two circuits
Operative mode:
0= Independent
1= The condition are satisfied in both circuits
2= At least one circuit has reached the start condition
dF23 It determines the end of the defrost for unit having two circuit and common condensing ventilation
Operative mode:
0= Independent
1= The end defrost condition are satisfied In both circuits
2= At least one circuit has reached the end defrost condition
dF24 Start / stop defrost probe
Start / stop defrost from analog input
0= start and stop with condenser temperatur / pressure probe
1= start with evaporator pressure probe / stop with condenser temperatur / pressure probe
2= start with condenser temperatur / pressure probe / stop with evaporator pressure probe
3= start and stop with evaporator pressure probe
dF25 Set point to enable defrost with condenser fan
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34 ENERGY SAVING
Configuration table Energy saving or unit ON/OFF activation with rtc programming
MONDAY X = 0 - Y= 0: The energy saving and the unit on/off are both disabled:
MONDAY X = 0 - Y= 1 energy saving is disabled, and unit on/off will follow the first RTC period ES1..ES2.
MONDAY X = 3 - Y= 7: energy saving enabled during the 1st and 2nd RTC periods, unit on/off enabled during the 1st, 2nd 3rd periods.
WEEKLY PROGRAMMING
Repeat the daily programming for the other days of the week using parameters ES08..ES13.
34.5 UNIT ON/OFF ACTIVATION WITH RTC PROGRAMMING AND DIGITAL INPUT
If this “Digital input selection functioning with RTC or keyboard” is configured and inactive enables operation through the internal clock,
the unit is running only inside the time band.
If the unit is in OFF by RTC and Par. ES18 ≠ 0 if the unit will be to start by keyboard the unit should be wort still for the time to set up in
ES18.
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35 DYNAMIC SETPOINT
The dynamic setpoint allows to increase or decrease the setpoint with a proportional value determined by Sd01 (chiller) and Sd02 (Heat
pump) that depends from the 4..20mA analogue input or from the external air temperature probe. This function allows to save energy or
run the unit when the external ambient is not within the normal operative conditions.
The dynamic setpoint activation is signalled by the SET key led on. When working in Chiller or Heat Pump the first pressure on SET key
shows the actual setpoint SetC (chiller) or SetH (Heat Pump) labels while the top display shows the set value.
If the energy saving is active the next pressure on the SET key shows the label “SEtr” (real setpoint), and the top display shows the
real set value active in that moment.
The regulation is enabled if:
• In chiller mode the parameter Sd01 is not equal to 0.
• In heat pump mode the parameter Sd02 is not equal to 0.
• a 4÷20mA analogue input is configured as dynamic setpoint control or a NTC analogue input is configured as external air
temperature for dynamic setpoint control.
With UP or DOWN keys within the circuit measurement read-out is possible to show the external air temperature indicated by the Et
label.
36 GEOTHERMAL FUNCTION
The function manages an ON/OFF valve (relay) or modulated valve (signal 0..10V) to use, for example, a ground water as cooling
integration.
Configuration:
• the function has to be activated by parameter US21
• two probes have to be configured by parameters US25 and US26
• one relay has to be configured as “valve for geothermal function”
Regulation probes:
• if the geothermal function is configured with parameter US27=0 (analog input 1 – analog input 2), the regulation uses the
analog input 1
• if the geothermal function is configured with parameter US27=1 (analog input 2 – analog input 1), the regulation uses the
analog input 2
Function activation:
• if US27=0: (analog input 1 – analog input 2) > US22 for a minimum time US24
• if US27=1: (analog input 2 – analog input 1) > US22 for a minimum time US24
Function deactivation:
• if US27=0: (analog input 1 – analog input 2) < US22 –US23 for a minimum time US24
• if US27=1: (analog input 2 – analog input 1) < US22 –US23 for a minimum time US24
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37 AUXILIARY FUNCTION
Direct action:
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38 LOAD MAINTENANCE
PARAMETERS CO24..CO29 are the set of the running hour counters of the loads (compressors and water pumps).
They establish, for each load, the number of running hours limit to display a maintenance message.
If one of these parameters is equal to 0 the maintenance signalling is disabled but the running hours counter remains active.
39.1 AP1 - AP2 - AP3 - AP4 - AP5 - AP6 - AP7 - AP8 PROBE FAILURE
Label on the display AP1 = PB1 probe alarm…AP6 = PB6 regulator probe alarm
AP7 keyboard N° 1 probe alarm
AP8 keyboard N° 2 probe alarm
Reason Probe configured but the read-out is not in the range
Reset Probe not configured or probe in the right range
Restart Automatic
Icon blinking
Action Alarm Relay + and buzzer on
ATTENTION
The alarm relay and the buzzer are activated only if the alarm appears during normal running conditions.
NOTE ABOUT THE FLOW ALARM
CO15 / CO20=0 Water pump not enabled.
The alarm is managed only if one digital input is configured as flow switch, the restart is always automatic.
CO15 / CO20=1/3/4/6 Water pump with continuous control.
The alarm is managed only if one digital input is configured as flow switch, the restart is always automatic in stand–by or remote
OFF ( pump off); it becomes manual after AL17/AL21 time.
In chiller or heat pump only. During the functioning of the unit any flow alarm stop the loads described in the table, the water pump
follow its regulation algorithm and is turned off after AL17/AL21 time.
CO15 / CO20=2/5 Compressor on – pump on
The alarm is managed only if one digital input is configured as flow switch, the restart is always automatic in stand–by or remote
OFF ( pump off); it becomes manual after AL17/AL21 time.
During the functioning of the unit any flow alarm stop the loads described in the table, the water pump follow its regulation algorithm and
is turned off, after AL17/AL21 time it is completely locked.
MANUAL RESTART OF THE FLOW ALARM
After AL17/AL21 time it is necessary to enter the function Menu to reset the alarm itself. The alarm message DOES NOT DISAPPEAR if
the alarm condition is still on.
AL16/AL20 Alarm flow delay after on pump.
When the water pump starts, the alarm is not detected for AL16/AL20 time.
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AL17/AL21 Maximum time flow switch alarm active befor to block the water pump
It determines maximum time of flow alarm active before to block the water pump.
ATTENTION
With air/water or water/water units (CF01=1,2) the minimum number of events per hour is 1.
ATTENTION
If during AL54 the alarm stop and start again the AL53 time delay is reloaded.
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39.12 ACF1 - ACF2 - ACF3 - ACF4 - ACF5 - ACF6 - ACF7 - ACF8 - ACF9 – ACF10
– ACF11 CONFIGURATION ALARM OF THE UNIT
Label on the display ACF1
• Heat pump unit without 4-way valve not configured
• Wrong configuration of defrost parameters dF22/23
ACF2
• Condensing control without probe configuration.
(one probe per circuit with 2 separate circuits, at least 1 probe for common cond.)
• Wrong configuration of the parameters for fan proportional control:
FA09 + FA11 + FA12 < FA10
FA12 < FA13
FA07 < FA15 < FA08
• Wrong configuration of the parameters for fan proportional control and pump enabled:
FA18 + FA21 + FA20 < FA19
FA21 < FA22
FA16 < FA23 < FA17
• Wrong configuration of the parameters for fan ON/OFF control:
FA09 < FA10
• Wrong configuration of the parameters for fan ON/OFF control and pump enabled:
FA18 < FA19
• Evaporating/condensing probes not configured in heat pump unit and defrost enabled.
• Unit with condenser fan drived by triac regulation (CF43, CF44 = 8/9) and the power supply
configuration is Vcc (CF54 = 1…4)
• In case of fan management in ON/OFF mode:
Chiller: step1<step2<step3
Heat pump: step3<step2<step1
ACF3
• Two digital/analogue inputs configured as the same function or without the necessary
resources (es. compressor # 1 overload but compressor#1 relay not configured)
ACF4
• CF52 = 1 and its digital input not configured or CF52 = 2 and no external temperature probe
configured.
• CF03 = 1 and no digital input or digital output configurated as motocondensing unit
ACF5
Circuito n°2 not configured but at least one of its resources are present (relay: solenoid pump-
down, heaters, inversion valve, fan condensing ON - OFF, recovery, auxilairy)
1592022700 User manual iCHILL 200CX Rel. 1.0 22/04/2009
ACF6
• The number of compressors/steps of the 2 circuits ( CF04 + CF05 ) is:
√ > 4 with no direct compressor start-up (CO10 ≠ 0) or the number of steps is ≠ 0 (CF06),
√ > 2 and the intermittent valve is configurated with ON (CO08) and OFF (CO09 ) ≠ 0
• Pump-down function but at least in one circuit
√ The pump-down solenoid relay is not present
√ No pump-down pressure switch or evaporating probe when
the pump-down is enabled with unit in start
Or
No low pressure switch configurated.
• The compressor configuration with CF04 and CF05 but not the relay outputs:
√ Main
√ Intermittent valve when enabled with the ON / OFF time, CO08 / CO09 ≠ 0
√ When the by-pass time ≠ 0 and there is no partialization or by-pass valve configured
√ Motor part_2 with part-winding
√ The necessary step valve configurated
• One relay is configured:
√ Too much compressors
√ Intermittent valve when ON / OFF time CO08 / CO09 ≠ 0
√ By-pass gas when the by-pass = 0
√ Compressor Motor coil with direct compressor start-up
• Too much step valve or CO12≠0 and unit configured with single stage compressor
ACF7
Evaporator pump
√ Enabled (CO15 ≠ 0) but the relay is not configured
√ Not enabled (CO15 = 0) but the relay is configured
Condenser pump
√ Enabled (CO20 ≠ 0) but the relay is not configured
√ Not enabled (CO20 = 0) but the relay is configured
Alarm configuration water pump in antifrizee alarm
• if Ar21=1 and Ar22=0
ACF8
• Thermoregulation probe:
The thermoregulation probe (in chiller configured by ST09, in heat pump when enabled
configured by ST10) is not properly configurated (it does not exist or it is not a NTC)
ACF9
Compressor inverter controlled
• 2 anologue output configurated for the same compressor
• the analogue output is configurated but is not configurated the relay
• unit configured as motor condensing but also compressor inverter controlled enabled
AC10
Compressor with different weight capacity:
• one compressor configured with weight = 0
• termoregolation not neutral zone
AC11
Geothermal function / alarm differential inlet_outlet:
• wrong configuration of the probes involved in the regulation (one NTC probe and one
pressure probe)
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39.15 AEUN: UNLOADING FROM HIGH TEMPERATURE OF THE EVAPORATOR WATER INLET
Label on the display AEUn Unload signalling from evaporator
Origin During normal running condition when the temperature/pressure of evaporator water inlet is higher
than CO34 setpoint for the CO36 time delay.
Reset If the water temperature is lower than CO34 –CO35 (differential)
Reset for maximum time CO37
Restart Automatic
Icon Blinking
Action Alarm relay + buzzer OFF
39.16 AEHT: ALARM FROM HIGH TEMPERATURE OF THE EVAPORATOR WATER INLET
Label on the display AEht High water temperate evaporator inlet
Origin During normal running condition when the temperature/pressure of evaporator water inlet is higher
than AL64 setpoint for the AL63 time delay.
Reset If the water temperature is lower than AL64 – AL65
With unit in stand by or remote OFF if alarm reset is automatic
Restart Automatic
Icon Blinking
Action Alarm relay + buzzer ON
REGULATIONS
Compressor OFF
Other Loads Not modified
Origin During normal running condition when the temperature/pressure of evaporator water inlet is lower
than AL69 setpoint.
The alarm is not signalled for AL68 seconds starting from compressor activation.
Reset Evaporator inlet temperature > AL69 + AL70
Unit in STD-BY or remote OFF (when the alarm is automatic reset)
Restart Always manual if AL67=0
Always automatic if AL67=16
Automatic to manual if 0<AL67<16
Icon blinking
Action Alarm Relay + buzzer ON
Regolatori
Compressori OFF
Other Loads Not modified
ATTENZTION:
The alarm is active in STD-BY, remote OFF, compressor OFF only if it was active when the unit was ON and it was a manual alarm.
AL79 Probe 1 selection for Inlet / outlet water tempearture differential alarm
Allows to select which probe value NTC/PTC Pb1..Pb6
AL80 Probe 2 selection for Inlet / outlet water tempearture differential alarm
Allows to select which probe value NTC/PTC Pb1..Pb6
ATTENTION:
The alarm is active in STD-BY, remote OFF, compressor OFF only if it was active when the unit was ON and it was a manual alarm.
39.19 ALTI: LOW AIR AMBIENT TEMPERATURE (AIR / AIR UNIT ONLY)
Label on the display ALti (low temperature value of the evaporator air inlet)
Origin Chiller mode: CF01=0 and evaporator inlet NTC probe lower than AL33 for AL35 seconds.
Heat pump: CF01=0 and evaporator inlet NTC probe lower than lower than AL42 forAL45 seconds
In stand-by or remote OFF: the evaporator inlet NTC probe lower than the lowest value compared
between AL33 and AL42.
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Reset Chiller: evaporator inlet NTC probe higher than AL33 + AL34.
Heat pump: evaporator inlet NTC probe higher than AL42 + AL43.
In stand-by or remote OFF: the evaporator inlet NTC probe higher than AL33+AL34 or
AL42+AL43.
Restart Automatic
Icon Blinking
Action Alarm Relay + and buzzer on
39.23 B1LP - B2LP LOW TEMPERATURE / LOW CONDENSING PRESSURE OF THE CIRCUIT
Label on the display b1lP (low pressure digital input of the circuit 1)
b2lP (low pressure digital input of the circuit 2)
Origin When the condensing probe value is lower than AL03 setpoint if the unit is:
• In chiller or heat pump
• Stand-by o remote OFF if AL08 = 1
• In defrost if AL06=1
The alarm is not signalled:
• during the defrost the alarm is not signalled for AL07 time starting 4-way valve activation
• during the regulation the alarm is not signalled for AL01 time strting from compressor
activation
Reset When the condensing probe temperature is higher than AL03 + AL04 (differential)
Restart Automatic– Manual after AL05 events per hour (Reset procedure in Menu function).
Icon Blinking
Action Alarm Relay + and buzzer on
39.24 B1AC - B2AC - B1AC - B2AC ANTIFREEZE ALARM / LOW OUTLET TEMPERATURE
(AIR / AIR UNIT IN CHILLER MODE)
Label on the display b1AC (anti-freeze alarm of the circuit #1 in chiller)
b2AC (anti-freeze alarm of the circuit #2 in chiller)
b1Ac (anti-freeze alarm signalling of the circuit #1 in chiller)
b2Ac (anti-freeze alarm signalling of the circuit #2 in chiller)
Both the labels are displayed when the alarm is coming from the evaporator inlet probe or
evaporator common outlet probe or when there is only one digital input configured.
Origin Normal conditions, stand-by, remote OFF: when the anti-freeze probe value is lower than AL33 for
AL35 seconds.
With the anti-freeze digital input is active.
Reset When the anti-freeze probe value is higher than A33+ AL34(differential)
With the anti-freeze digital input is active.
Restart Automatic – Manual after AL36 events per hours (Reset procedure in Menu function).
Icon Blinking
Action If AL37=0 only the compressors are turned off and than display shows b1Ac b2Ac, the buzzer and
the alarm relay are not activated.
If AL37=1 only the compressors are turned off and than display shows b1Ac b2Ac, the buzzer and
the alarm relay are activated.
If the alarm comes from the digital input also the anti-freeze heaters are turned on.
39.25 B1AH - B2AH ANTI-FREEZE ALARM / LOW OUTLET AIR TEMPERAURE(AIR/AIR UNIT
ONLY) ON HEAT PUMP MODE
Label on the display b1AH (anti-freeze alarm of the circuit #1 in heat pump)
b2AH (anti-freeze alarm of the circuit #2 in heat pump)
b1Ah (anti-freeze alarm signalling of the circuit #1 in heat pump)
b2Ah (anti-freeze alarm signalling of the circuit #2 in heat pump)
Both the labels are displayed when the alarm is coming from the evaporator inlet probe or
evaporator common outlet probe or when there is only one digital input configured.
Origin Normal conditions, stand-by, remote OFF: when the anti-freeze probe value is lower than AL42 for
AL45 seconds.
With the anti-freeze digital input is active.
Reset When the anti-freeze probe value is higher than AL42 + AL43(differenziale).
With digital input ont active
Restart Automatic – Manual after AL46 events per hour (Reset procedure in Menu function).
Icon Blinking
Action If AL47=0 only the compressors are turned off and than display shows b1Ah - b2Ah, the buzzer
and the alarm relay are not activated.
If AL47=1 only the compressors are turned off and than display shows b1AH - b2AH, the buzzer
and the alarm relay are activated.
If the alarm comes from the digital input also the anti-freeze heaters are turned on.
Attention
Par. AL44 anti-freeze alarm delay (low outlet air temperature air/air unit) when the unit starts in heat pump mode.
In stand-by or remote OFF: there is an anti-freeze alarm and the time delay in AL44<>0, if the unit is manually turned on in heat pump
from keyboard or remote input, the alarm is reset so the unit can start at least for the time set in AL44 in order to heat the water or the
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air. After the AL44 delay if the anti-freeze probe is still lower than AL42 setpoint for AL45 seconds the unit is locked again with an anti-
freeze alarm.
Label on the display b1hP (high pressure analog input of the circuit #1)
b2hP (high pressure analog input of the circuit #2)
Origin In chiller or heat pump, if the condensing probe is higher than AL09 setpoint.
Reset If the condensing probe value is lower than AL09 –AL10 (differential)
Restart Reset procedure in Menu function.
Always manual AL61 = 0
Always automatic AL61 =16
From manual to utomatic if AL61 value is between 1 and 15
Icon Blinking
Action Alarm Relay + and buzzer on
Regulation
Condensing fan If FA02=0 the fan is forced at maximum speed for 60 seconds then switched off
If FA02=1 the fan is forced at maximum speed for 60 seconds then regulate according to normal
fan regulation
39.28 B1LP - B2LP LOW EVAPORATING PRESSURE OF THE CIRCUIT (WITH PRESSURE
TRANSDUCERS ONLY)
Label on the display b1lP (low evaporator pressure from analogue input #1)
b2lP (low evaporator pressure from analogue input #2)
Origin When the evaporator probe value is lower than AL03 setpoint if the unit is:
• In chiller or heat pump mode;
• Stand-by or remote OFF when AL08 = 1
• In defrost when AL06=1
The alarm is not signalled if:
• In defrost ,for the time AL07, when the 4-way valve is turned on.
• For the time set in AL01 after turning on the compressor.
Reset When the condensing probe temperature is higher than AL03 + AL04 (differential)
Restart Automatic– Manual after AL05 events per hour (Reset procedure in Menu function).
Icon Blinking
Action Alarm Relay + and buzzer on
ATTENTION When the pressure transducers are configured the low pressure alarms are related only to transducer values.
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ATTENTION
The parameter AL27 determines the functioning of the overload alarm of the compressors.
If AL27 = 0 single compressor locked when its digital input protection is active, on the display the corresponding alarm message.
If AL27 = 1 all the circuit of the compressor is locked when one digital input protection is active, on the display the corresponding alarm
message.
39.38 B1PH - B2PH: PUMP DOWN STOP ALARM FROM PRESSURE SWITCH / LOW
PRESSURE SWITCH
Label on the display b1PH (Pump down stop alarm of the circuit 1)
b2PH (Pump down stop alarm of the circuit 2)
Origin Pressure switch: if CO30 = 1,2,3,4 and ID not active, the pump down stops because of the timeout
CO33.
Transducer: if CO30 = 1,2,3,4 and the set CO31 is not reached: the pump stops because of the
timeout CO33.
Reset From thermoregulation start-up and ID not active
From thermoregulation start-up with evaporating pressure higher than CO31 + CO32 (differential)
Restart Automatic – Manual and logged after AL28 events per hour (reset procedure in function menu).
Icon Blinking
Action Alarm relay + buzzer ON when it becomes manual
39.39 B1PL - B2PL ALARM DURING THE PUMP DOWN START-UP FROM PUMP DOWN
PRESSURE SWITCH / LOW PRESSURE TRANSDUCER
Label on the display b1PL (pump down alarm in start-up of circuit #1)
b2PL (pump down alarm in start-up of circuit #2)
Origin Pump down pressure switch : CO30 = 1,2,3,4 and compressors start-up and digital input not active
for the time set in CO33
Pump down transducer: CO30 = 1,2,3,4, compressors start-up and the set CO31 is not reached in
the interval time CO33.
Reset From thermoregulation start-up and ID not active
From thermoregulation start-up with evaporating pressure higher than CO31 + CO32
Restart Automatic - Manual and logged after AL29 events per hour if AL30=1 (reset procedure in function
menu).
If AL30 = 0 it is automatic and not logged.
Icon Blinking
Action Alarm relay + buzzer ON when it becomes manual
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The alarm relay is enabled only by configurating the corresponding output resource.
Each hour counting is divided in 16 intervals, each made of 3600 / 16 = 225 seconds (3 minuts and 45 seconds).
1°Int 2°Int 3°Int 4°Int 5°Int 6°Int 7°Int 8°Int 9°Int 10°Int 11°Int 12°Int 13°Int 14°Int 15°Int 16°Int
After the unit start-up, each interval is marked as “not active”. During the interval counting, for 255seconds, if at least an alarm event
appears, the interval itself is marked “Active”.
Starting from the first interval the instrument calculates the 16 intervals and, at the end, it restats overwriting from the first.
In this way the last hour is always monitored and counted the active intervals. when the number of active intervals reaches the threshold
set with the corresponding parameter the alarm becomes manual.
By setting the threshold (parameter)=0 the alarm is manual from its first activation while if the threshold=16 the alarm is always
automatic (In this case, to change in manual, the threshold should be 17).
1592022700 User manual iCHILL 200CX Rel. 1.0 22/04/2009
41.1 ALARM: “A” TYPE AND STATUS OF THE LOADS IN CASE OF ALARM
Alarm Code Alarm description Compressor Anti freeze Support Evap. Pump. Condenser Ventilaz. Auxiliary
heaters heaters Supply fan Pump cond. relay
Boiler Cir1 Cir2
Low air temperature of the evaporator inlet (air / air unit)
ALti
Alarm
AEFL Evaporator flow alarm Yes Yes (boiler) Yes (3) Yes
ACFL Condenser flow alarm Yes Yes (3) Yes
AtSF Fan supply overload alarm Yes Yes Yes Yes
AEUn Unloading signalling from high temp of. evaporator water
AELt Low temperature of the evaporator inlet in Heat Pump mode Yes
Differential temperature alarm (between temperature inlet
Aedt Yes
and outlet)
AtE1 Water pump overload alarm evaporator 1 Yes (4) Yes (boiler) (5) Yes Yes
AtE2 Water pump overload alarm support evaporator 2 Yes (4) Yes (boiler) (5) Yes Yes
AtC1 Water pump overload alarm condenser 1 Yes (4) Yes Yes
AtC2 Water pump overload alarm support condenser 2 Yes (4) Yes Yes
AEP1 Water pump maintenance evaporator 1
AEP2 Water pump maintenance support evaporator 2
ACP1 Water pump maintenance condenser 1
ACP2 Water pump maintenance support condenser 2
ArtC Clock alarm
Atr1 Remote terminal n° 1 configured but not connected
Atr2 Remote terminal n° 2 configured but not connected
ArtF clock failure
ALc1 Generic alarm n°1 Yes Yes Yes Yes Yes
ALc2 Generic alarm n°2 and AL56=0
ALc2 Generic alarm n°2 and AL56=1 Yes Yes Yes Yes Yes
AEE Eeprom alarm Yes Yes Yes Yes Yes
AFr Power supply frequency alarm (if CF54=2, 4) Yes Yes Yes Yes Yes
ACF1 Configuration alarm Yes Yes Yes Yes Yes
ACF2 Configuration alarm Yes Yes Yes Yes Yes
ACF3 Configuration alarm Yes Yes Yes Yes Yes
ACF4 Configuration alarm Yes Yes Yes Yes Yes
ACF5 Configuration alarm Yes Yes Yes Yes Yes
ACF6 Configuration alarm Yes Yes Yes Yes Yes
ACF7 Configuration alarm Yes Yes Yes Yes Yes
ACF8 Configuration alarm Yes Yes Yes Yes Yes
ACF9 Configuration alarm Yes Yes Yes Yes Yes
AC10 Configuration alarm Yes Yes Yes Yes Yes
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41.2 ALARM: “B” TYPE AND STATUS OF THE LOADS IN CASE OF ALARM
Alarm Alarm description Compressors Compressors of Fan condensing of the Fan condensing of
Code of the circuit the other circuit circuit (n) the other circuit
(n)
b(n)HP High pressure switch of the circuit (n) Yes Yes after 60 seconds
b(n)LP Low pressure switch of the circuit (n) Yes Yes
b(n)AC Anti-freeze in chiller of the circuit (n) Yes Yes
b(n)AH Anti-freeze in heat pump of the circuit (n) Yes Yes
b(n)hP High condensing pressure of the circuit (n) Yes Yes after 60 seconds
b(n)hP High condensing temperature from NTC of the circuit (n) Yes Yes after 60 seconds
Low condensing pressure - (evaporating with low pressure transducer) with transducer of
b(n)LP Yes Yes
the circuit of the (n)
b(n)lP Low condensing temperature NTC circuit (n) Yes Yes
b(n)tF Fan overload circuit (n) Yes Yes
b(n)PH Pump down alarm in stop regulation of the circuit (n) Yes Yes
b(n)PL Pump down in regulation start-up of the circuit (n) Yes Yes
b(n)dF Bad defrost circuit (n)
b(n)Cu Unloading from condenser high temp/press of the circuit (n)
b(n)Cu Unloading from evaporator low temp/press of the circuit (n) Yes Yes
b(n)rC Recovery function disabled in circuit (n)
b(n)ds Circuit (n) disabled from keyboard Yes Yes
b(n)Ac Anti-freeze circuit (n) message in chiller
b(n)Ah Anti-freeze circuit (n) message in heat pump
41.3 ALARM: “C” TYPE AND STATUS OF THE LOADS IN CASE OF ALARM
Alarm Alarm description Compressor Compressors not involved
Code (n)
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Label Description
ALL Shows all the parameters
ST Shows only the Thermoregulation parameters
CF Shows only the Configuration parameters
SD Shows only the Dynamic Setpoint parameters
ES Shows only the Energy Saving, RTC parameters
CO Shows only the compressor parameters
US Shows only the Auxiliary Output parameters
FA Shows only the Fan Control parameters
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CF 8 PB1 Configuration 0 18
If configured as digital input o1 C38
CF 9 PB2 Configuration 0 18
If configured as digital input o1 C38
CF 10 PB3 Configuration 0 23
If configured as digital input o1 C38
CF 11 PB4 Configuration 0 23
If configured as digital input o1 C38
CF 12 PB5 Configuration 0 18
If configured as digital input o1 C38
CF 13 PB6 Configuration 0 18
If configured as digital input o1 C38
Probe Offset
CF 14 PB1 Offset -12.0 12.0 °C Dec
21 21 °F int
CF 15 PB2 Offset -12.0 12.0 °C Dec
21 21 °F int
CF 16 PB3 Offset -12.0 12.0 °C Dec
-21 21 °F int
-5.0 5.0 bar dec
-72 72 psi int
CF 17 PB4 Offset -12.0 12.0 °C Dec
-21 21 °F int
-5.0 5.0 bar dec
-72 72 psi int
CF 18 PB5 Offset -12.0 12.0 °C Dec
21 21 °F int
CF 19 PB6 Offset -12.0 12.0 °C Dec
21 21 °F int
CF 20 Pressure value at 4mA or 0.5 Vdc of the PB3 transducer 0 50.0 Bar Dec
-14 725 psi int
CF 21 Pressure value at 20mA or 5 Vdc of the PB3 transducer 0 50.0 Bar Dec
-14 725 psi int
CF 22 Pressure value at 4mA or 0.5 Vdc of the PB4 transducer 0 50.0 Bar Dec
-14 725 psi int
CF 23 Pressure value at 20mA or 5 Vdc of the PB4 transducer 0 50.0 Bar Dec
-14 725 psi int
Digital Inputs
CF 24 Configuration of ID1 0 C38
CF 25 Configuration of ID2 0 C38
CF 26 Configuration of ID3 0 C38
CF 27 Configuration of ID4 0 C38
CF 28 Configuration of ID5 0 C38
CF 29 Configuration of ID6 0 C38
CF 30 Configuration of ID7 0 C38
CF 31 Configuration of ID8 0 C38
CF 32 Configuration of ID9 0 C38
CF 33 Configuration of ID10 0 C38
CF 34 Configuration of ID11 0 C38
Relay Outputs
CF 35 Configuration of RL1 0 C36
CF 36 Configuration of RL2 0 C36
CF 37 Configuration of RL3 0 C36
CF 38 Configuration of RL4 0 C36
CF 39 Configuration of RL5 0 C36
CF 40 Configuration of RL6 0 C36
CF 41 Configuration of RL7 0 C36
CF 42 Configuration of RL8 0 C36
Proportional output
CF 43 OUT 3 configuration
0= Not enabled
1= 0..10V signal for compressor 1 inverter controlled
2= 0..10V signal for compressor 2 inverter controlled 0 9
3= 0..10V signal for auxiliary output 1
4= 0..10V signal for auxiliary output 1
5= 0..10V signal for geothermal function
6= 0..10V signal for condenser fan circuit 1
7= 0..10V signal for condenser fan circuit 2 o1 c26
8= PWM signal for condenser fan circuit 1
9= PWM signal for condenser fan circuit 2
o1 .. c26 signal to drive external relay
1592022700 User manual iCHILL 200CX Rel. 1.0 22/04/2009
CF 44 OUT 4 configuration
0= Not enabled
1= 0..10V signal for compressor 1 inverter controlled
2= 0..10V signal for compressor 2 inverter controlled 0 9
3= 0..10V signal for auxiliary output 1
4= 0..10V signal for auxiliary output 1
5= 0..10V signal for geothermal function
6= 0..10V signal for condenser fan circuit 1
7= 0..10V signal for condenser fan circuit 2 o1 c26
8= PWM signal for condenser fan circuit 1
9= PWM signal for condenser fan circuit 2
o1 .. c26 signal to drive external relay
CF 45 OUT 5 configuration
0= Not enabled
1= 0..10V signal for compressor 1 inverter controlled
2= 0..10V signal for compressor 2 inverter controlled 0 9
3= 0..10V signal for auxiliary output 1
4= 0..10V signal for auxiliary output 1
5= 0..10V signal for geothermal function
6= 0..10V signal for condenser fan circuit 1
7= 0..10V signal for condenser fan circuit 2 o1 c26
8= 0..10V signal for modulating evaporator pump
9= 0..10V signal for modulating condenser pump
o1 .. c26 signal to drive external relay
CF 46 OUT 6 configuration
0= Not enabled
1= 0..10V signal for compressor 1 inverter controlled
2= 0..10V signal for compressor 2 inverter controlled 0 9
3= 0..10V signal for auxiliary output 1
4= 0..10V signal for auxiliary output 1
5= 0..10V signal for geothermal function
6= 0..10V signal for condenser fan circuit 1
7= 0..10V signal for condenser fan circuit 2 o1 c26
8= 0..10V signal for modulating evaporator pump
9= 0..10V signal for modulating condenser pump
o1 .. c26 signal to drive external relay
Terminale remoto
CF 47 Remote keyboard 1 configuration
0= Not enabled
0 2
1= with NTC temperature sensor on board
2= without NTC temperature sensor on board
CF 48 Remote keyboard 2 configuration
0= Not enabled
0 2
1= with NTC temperature sensor on board
2= without NTC temperature sensor on board
CF 49 Offset of the probe mounted on the remote keyboard 1 -12.0 12.0 °C Dec
-21 21 °F int
CF 50 Offset of probe mounted on the remote keyboard 2 -12.0 12.0 °C Dec
-21 21 °F int
Icon function
CF 51 Icon and keys for chiller and heat pump
0= chiller / heat pump 0 1
1= chiller / heat pump
Chiller / heat pump selection mode
CF 52 Chiller / heat pump selection
0= selection by keys on the keyboard
0 2
1= selection by digital input
2= selection by probe
Unit of measurement
CF 53 Unit of measurement
0= °C / °BAR 0 1
1= °F / °psi
Voltage frequency
CF 54 Power supply frequency
0= disabled
1= Frequency 50 Hz and only signalling alarm
2= Frequency 50 Hz and alarm (all output OFF in case of alarm)
3= Frequency 60 Hz and only signalling alarm 0 4
4= Frequency 60 Hz and alarm (all output OFF in case of alarm)
(ATTENTION: if the condenser fan is not controlled by cut of phase signal
(PWM) the parameter CF54 can be configured at 0 value and the frequency
alarm is not enabled)
Serial Address
CF 55 Serial address 1 247
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CO 4 OFF delay time between two compressors or compressor and valve 0 250 Sec
CO 5 Delay time to activate the thermoregulation starting from the power on 0 250 10 Sec 10 sec
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CO 47 Minimum ON time of the capacity step after the unloading function start (only for
0 250 Sec
capacity compressor)
Compressor liquid injection
CO 48 Setpoint of the solenoid valve (on) of the liquid injection 0 150 °C Dec / int
32 302 °F int
CO 49 Setpoint of the solenoid valve (off) of the liquid injection 0.1 25.0 °C Dec
1 45 °F int
Load management in neutral zone
CO 50 Maximum working time in neutral zone without steps insertion 0 250 Min 10 Min
CO 51 Maximum working time in neutral zone without steps rotation 0 999 Hr 1Hr
Pump down to time
CO 52 Maximum time for the activation of the pump-down during the switching off
0 250 Sec
CO58 = 0 Not enabled
CO 53 Maximum time for the activation of the pump-down during the switching on
0 250 Sec
CO59 = 0 Not enabled
Compressor inverter controlled
CO 54 Time at maximum speed during compressor start up
0 250 sec
CO 55 Minimum value of the proportional output at compressor start up
0 100 %
CO 56 Minimum interval time of the capacity variation at compressor start up 1 250 sec
CO 57 Value under wich starts counting time CO58 0 100 %
CO 58 Maximum working time of the compressor with percentage lower than CO57 0 250 Min 10 Min
CO 59 Time of forcing the compressor digital scroll to the maximum power
0 250 sec 10sec
CO 60 Maximum working time for compressors rotation
0 999 Hr 1Hr
CO 61 Minimum value of the proportional output digital scroll 0÷10V compressor 1
0 CO62 %
CO 62 Maximum value of the proportional output digital scroll 0÷10V compressor 1
CO61 100 %
CO 63 Minimum value of the proportional output digital scroll 0÷10V compressor 2
0 CO64 %
CO 64 Maximum value of the proportional output digital scroll 0÷10V compressor 2
CO63 100 %
CO 65 Minimum interval time of the capacity variation
1 250 sec
Tandem function
CO 66 Maximum working time for compressors rotation 0 250 Min
Solenoid valve water side
CO 67 Delay time for compressor activation starting from solenoid valve activation 0 250 Min
CO 68 Delay time for solenoid valve deactivation starting from compressor deactivation 0 250 Min
Unbalanced compressors
CO 69 Compressor 1 weight 0 100 %
CO 70 Compressor 2 weight 0 100 %
CO 71 Maximum numbers of start up per hour
0 60
0= function disabled
Modulating evaporator water pump
CO 72 Probe selection (Pb1..Pb6) for modulating evaporator water pump in chiller 0 6
CO 73 Probe selection (Pb1..Pb6) for modulating evaporator water pump in heat pump 0 6
CO 74 Set point for modulating evaporator water pump in chiller -50.0 70.0 °C Dec
-58 158 °F Int
0 50.0 Bar Dec
0 725 Psi int
CO 75 Proportional band for modulating evaporator water pump in chiller 0.1 25.0 °C Dec
1 45 °F Int
0.1 14.0 Bar Dec
1 203 Psi int
CO 76 Set point for modulating evaporator water pump in heat pump -50.0 70.0 °C Dec
-58 158 °F Int
0 50.0 Bar Dec
0 725 Psi int
CO 77 Proportional band for modulating evaporator water pump in heat pump 0.1 25.0 °C Dec
1 45 °F Int
0.1 14.0 Bar Dec
1 203 Psi int
CO 78 Minimun value of the signal for the modulation of the pump 0 CO 79 %
CO 79 Maximun value of the signal for the modulation of the pump CO 78 100 %
CO 80 Time at maximum speed when the pump is activated 0 250 sec
CO 81 Value of the signal when the compressor is OFF or when the unit is in STD-BY
0 100 %
or remote OFF
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CO 82 Time at maximum speed during the switching off of the pump 0 250 sec
Modulating condenser water pump
CO 83 Probe selection (Pb1..Pb6) for modulating condenser water pump in chiller 0 6
CO 84 Probe selection (Pb1..Pb6) for modulating condenser water pump in heat pump 0 6
CO 85 Set point for modulating condenser water pump in chiller -50.0 70.0 °C
-58 158 Int
0 50.0 Dec
0 725 int
CO 86 Proportional band for modulating condenser water pump in chiller 0.1 25.0 °C
1 45 Int
0.1 14.0 Dec
1 203 int
CO 87 Set point for modulating condenser water pump in heat pump -50.0 70.0 °C
-58 158 Int
0 50.0 Dec
0 725 int
CO 88 Proportional band for modulating condenser water pump in heat pump 0.1 25.0 °C
1 45 Int
0.1 14.0 Dec
1 203 int
CO 89 Minimun value of the signal for the modulation of the pump 0 CO90 %
CO 90 Maximun value of the signal for the modulation of the pump CO89 100 %
CO 91 Time at maximum speed when the pump is activated 0 250 sec
CO 92 Value of the signal when the compressor is OFF or when the unit is in STD-BY
0 100 %
or remote OFF
CO 93 Time at maximum speed during the switching off of the pump 0 250 sec
Pr1 Password 0 999
Pr2 Password 0 999
Pr3 Password 0 999
Auxiliary relay
Parameters Description min max M. U. Resolution
Auxiliary relay of the circuit 1
US 1 Auxiliary relay 1 operating mode
0= Not enabled
1= Always available with direct action
0 4
2= Available only when the unit is on with direct action
3= Always available with reverse action
4= Available only when the unit is on with reverse action
US 2 Probe selection for auxiliary relay 1 control. Allows to select which probe
1 6
Pb1..Pb6 controls the relay
US 3 Auxiliary relay 1 setpoint -50.0 70.0 °C Dec
-58 158 °F int
0.0 50.0 Bar Dec
0 725 Psi int
US 4 Auxiliary relay 1 differential 0.1 25.0 °C Dec
1 45 °F int
0.0 14.0 Bar Dec
0 203 Psi int
Auxiliary relay circuit 2
US 5 Auxiliary relay 2 operating mode
0= Not enabled
1= Always available with direct action
0 4
2= Available only when the unit is on with direct action
3= Always available with reverse action
4= Available only when the unit is on with reverse action
US 6 Probe selection for for auxiliary relay 2 control. Allows to select which probe
1 6
value Pb1..Pb6 controls the relay
US 7 Auxiliary relay 2 setpoint -50.0 70.0 °C Dec
-58 158 °F int
0.0 50.0 Bar Dec
0 725 Psi int
US 8 Auxiliary relay 2 differential 0.1 25.0 °C Dec
1 45 °F int
0.0 14.0 Bar Dec
0 203 Psi int
Auxiliary proportional output n° 1
US 9 Auxiliary proportional output n° 1 operating mode
0= Not enabled
1= Always available with direct action
0 4
2= Available only when the unit is on with direct action
3= Always available with reverse action
4= Available only when the unit is on with reverse action
US 10 Probe selection for auxiliary proportional output 1
1 6
Allows to select which probe value Pb1..Pb6 controls output
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dF 18 Pressure / temperature setpoint to force the ventilation ON during the defrost. -50.0 70.0 °C Dec
-58 158 °F int
0.0 50.0 bar Dec
0 725 psi Int
Forced defrost
dF 19 Minimum time delay before a forced defrost 0 250 sec
dF 20 Pressure / temperature setpoint for a forced defrost -50.0 70.0 °C Dec
-58 158 °F int
0.0 50.0 bar Dec
0 725 psi int
dF 21 Forced defrost differential 0.1 25.0 °C Dec
1 45 °F int
0.0 14.0 Bar Dec
0 203 Psi int
Defrost operative mode
dF 22 Defrost start-up in unit with 2 circuits
0= Independent
0 2
1= If both have reached the necessary requirements
2= If one has reached the necessary requirements
dF 23 End defrost in unit with 2 circuits and common ventilation
0= Independent
0 2
1= If both have reached the necessary end defrost requirements
2= If one has reached the necessary end defrost requirements
Start / stop defrost from analog input
Parameters description min max udm resolution
dF 24 Start / stop defrost probe
0= start and stop with condenser temperature / pressure probe
1= start with evaporator pressure probe / stop with condenser temperature /
pressure probe 0 3
2= start with condenser temperature / pressure probe / stop with evaporator
pressure probe
3= start and stop with evaporator pressure probe
Supply fan functioning during defrost cycle
dF 25 Set point to enable defrost with condenser fan -50.0 70.0 °C Dec
-58 158 °F int
Defrost with condenser fan
dF 26 Supply fan status during the defrost cycle
0= Enabled 0 1
1= Not enabled
Minimum temperature water outlet during defrost
dF 27 Probe selection for minimum temperature outlet during defrost 0 6
dF 28 Set point for minimum temperature outlet during defrost -50.0 70.0 °C Dec
-58 158 °F int
0.0 50.0 bar Dec
0 725 psi int
Pr1 Password 0 999
Pr2 Password 0 999
Pr3 Password 0 999
Alarms
Parameters Description min max m. u. Resolution
Low alarm
AL 1 Low pressure alarm delay from analog and digital input 0 250 Sec
AL 2 Low pressure alarm delay if the low pressure switch is used for the pump down.
AL02= 0 low pressure alarm not enable during compressor switching off from
pump down and if compressor OFF 0 250 Sec 10 Sec
AL02≠ 0 low pressure alarm enable after AL02 (starting from compressor switch
off) time with compressor OFF
AL 3 Low pressure alarm setpoint from analogue input -50.0 70.0 °C Dec
-58 158 °F int
0.0 50.0 bar Dec
0 725 psi int
AL 4 Low pressure alarm differential from analogue input 0.1 25.0 °C Dec
1 45 °F int
0.0 14.0 bar Dec
0 203 psi Int
AL 5 Maximum number of low pressure events from digital/analogue inputs:
Always manual reset if AL05 = 0
0 16
Always automatic reset if AL05 =16
From automatic to manual reset if AL05= 1..15
AL 6 Low temperature/pressure alarm during defrost
0= Not enabled 0 1
1= Enabled
AL 7 Low temperature/pressure alarm delay during defrost 0 250 Sec
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AL 33 “Antifreeze / low ambient temperature (air / air unit) / low temperature air outlet
AL31 AL32 °C/°F Dec/int
(air/air)” alarm setpoint temperature
AL 34 “Antifreeze / low ambient temperature (air / air unit) / low temperature air outlet 0.1 25.0 °C Dec
(air/air)” alarm differential temperature 1 45 °F int
AL 35 Alarm delay for anti-freeze, low ambient air temperature or low outlet air
0 250 Sec
temperature
AL 36 Maximum number anti-freeze, low ambient air temperature or low outlet air
temperature alarm in chiller
Always manual reset if AL36 = 0 0 16
Always automatic reset if AL36 = 16
From automatic to manual if AL36 = 1. .15
AL 37 Anti-freeze alarm configuration in chiller
0= when the antifreeze alarm is activated the compressors are switched off; the
display shows the alarm label, the buzzer and alarm relay are not activated
0 1
1= when the antifreeze alarm is activated the compressors are switched off; the
display shows the alarm label, the buzzer and alarm relay are activated, the
antifreeze heathers are acivated
AL 38 Probe selection for antifreeze alarm in chiller mode
0= disabled
1= evaporator inlet temperature
0 4
2= evaporator 1 / 2 outlet temperature
3= evaporator 1 / 2 outlet temperature and common outlet temperature
4= external air temperature
AL 39 Probe selection for condenser antifreeze alarm
0= disabled
1= condenser common inlet temperature
0 4
2= condenser 1 / 2 inlet temperature and common inlet temperature
3= condenser 1 / 2 outlet temperature
4= condenser 1 / 2 outlet temperature and common outlet temperature
Anti-freeze alarm in Heat pump mode
AL 40 Minimum limit of the setpoint in heat pump mode -50.0 °C Dec
AL39
-58 °F int
AL 41 Maximum limit of the setpoint in heat pump mode 70.0 °C Dec
AL38
158 °F int
AL 42 Anti-freeze alarm setpoint in heat pump
Setpoint temperature for low anti-freeze alarm, low ambient temperature (air/air), AL31 AL32 °C/°F Dec/int
low temperature air outlet (air/air)
AL 43 Differential of anti freeze alarm in heat pump mode. To reset the anti-freeze, low 0.1 25.0 °C Dec
ambient Temperature (air/air), low temperature air outlet (air/air) alarms. 1 45 °F int
AL 44 Antifreeze alarm delay (low outlet temperature for air/air unit) at the stert up in
0 250 Sec
heat pump mode
AL 45 Anti-freeze alarm delay for low air ambient temperature or low outlet air
0 250 Sec
temperature in heat pump normal condition.
AL 46 Maximum number of anti-freeze alarm events for low air ambient temperature or
low outlet air temperature in heat pump. It sets the alarm reset condition:
Always manual reset AL46 = 0 0 16
Always automatic reset AL46 = 16
From automatic to manual reset if AL46 = 1..15
AL 47 Anti-freeze alarm configuration in heat pump
0= to turn the compressors off when the anti-freeze control probe is lower than
AL33 (after the time delay), the display shows the alarm label.
Buzzer and Alarm relay are not activated. 0 1
1= to turn the compressors off when the anti-freeze control probe is lower than
AL33 (after the time delay), the display shows the alarm label.
Buzzer and Alarm relay are activated.
AL 48 Probe selection for antifreeze alarm in heat pump mode
0= disabled
1= evaporator inlet temperature
0 4
2= evaporator 1 / 2 outlet temperature
3= evaporator 1 / 2 outlet temperature and common outlet temperature
4= external air temperature
Compressor high discharge temperature
AL 49 Compressor high discharge temperature setpoint 0 150 °C Dec / int
0 302 °F int
AL 50 Compressor high discharge temperature differential 0 25.0 °C Dec
0 45 °F int
AL 51 Number of compressor high discharge temperature events per hour to determine
the alarm reset condition:
Always manual reset if AL51 = 0 0 16
Always automatic reset if AL51 =16
From automatic to manual if AL51 = 1..15
Generic alarm 1
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AL 52 Maximum number of generic alarm events (each event stop the regulation)
before turning the alarm from automatic to manual:
Always manual AL52 = 0 0 16
Always automatic AL52 =16
From manual to utomatic if AL52 value is between 1 and 15
AL 53 Generic alarm delay time after the digital input activation 0 250 Sec
AL 54 Generic alarm delay time after the digital input is not activate 0 250 10 sec 10 sec
Generic alarm / signal 2
AL 55 Functioning generic alarm n° 2
0= only signal always automatic reset 0 1
1= the alarm block the unit reset depends on the value of parameter AL56
AL 56 Maximum number of generic alarm events before turning the alarm from
automatic to manual:
Always manual AL56 = 0 0 16
Always automatic AL56 =16
From manual to utomatic if AL56 value is between 1 and 15
AL 57 Generic alarm delay time after the digital input activation 0 250 Sec
AL 58 Generic alarm delay time after the digital input is not activate 0 250 Sec 10 sec
Alarm relay
AL 59 Enable alarm relay with unit in off or stand – by:
0= Alarm output not enabled 0 1
1= Alarm output enabled
Password reset: Alarm log – Compressor overload
AL 60 Password value to reset the alarm log or the compressor overload alarm. 0 999
Reset High pressure / temperature alarm
AL 61 Maximum number of high pressure / temperature alarm events before turning the
alarm from automatic to manual:
Always manual AL61 = 0 0 16
Always automatic AL61 =16
From manual to utomatic if AL61 value is between 1 and 15
High water evaporator inlet temperature
AL 62 Maximum number of high water temperature alarm events
Always manual reset if AL62 = 0
1 16
Always automatic reset if AL62 =16
From automatic to manual reset if AL62 =1..15
AL 63 High water temperature alarm delay time starting from ON compressor 0 250 Sec 10 sec
AL 64 High water evaporator inlet temperature set point -50.0 70.0 °C Dec
-58 158 °F int
AL 65 High water evaporator inlet temperature differential 0.1 25.0 °C Dec
1 45 °F int
AL 66 Probe selection for high water evaporator inlet temperature
1 6
Allows to select which probe (Pb1..Pb6) the function uses
Low water evaporator inlet temperature
AL 67 Maximum number of low water temperature alarm events
Always manual reset if AL67 = 0
1 16
Always automatic reset if AL67 =16
From automatic to manual reset if AL67 =1..15
AL 68 Low water temperature alarm delay time starting from ON compressor 0 250 Sec 10 sec
AL 69 Low water evaporator inlet temperature set point -50.0 70.0 °C Dec
-58 158 °F int
AL 70 Low water evaporator inlet temperature differential 0.1 25.0 °C Dec
1 45 °F int
AL 71 Probe selection for low water evaporator inlet temperature
1 6
Allows to select which probe value NTC/PTC Pb1..Pb6
Inlet / outlet water tempearture differential alarm
AL 72 Inlet / outlet water tempearture differential alarm enable
0= disabled
1= only in chiller mode 0 3
2= only in heat pump mode
3= in chiller and heat pump mode
AL 73 Maximum number of Inlet / outlet water tempearture differential alarm
Always manual reset if AL73 = 0
1 16
Always automatic reset if AL73 =16
From automatic to manual reset if AL73 =1..15
AL 74 Inlet / outlet water tempearture differential alarm delay time starting from ON
0 250 Sec 10 sec
compressor
AL 75 Inlet / outlet water tempearture differential alarm set point in chiller mode -50.0 70.0 °C Dec
-58 158 °F int
AL 76 Inlet / outlet water tempearture differential alarm differential in chiller mode 0.1 25.0 °C Dec
1 45 °F int
AL 77 Inlet / outlet water tempearture differential alarm set point in heat pump mode -50.0 70.0 °C Dec
-58 158 °F int
AL 78 Inlet / outlet water tempearture differential alarm differential in heat pump mode 0.1 25.0 °C Dec
1 45 °F int
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43 BLACK-OUT
After the black-out is restored:
1. The instrument restores the same operating mode lost after the supply failure.
2. If active, the defrost is aborted.
3. All the timers and time parameters are reloaded.
4. The manual alarm is not reset.
44 WIRING CONNECTIONS
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WALL MOUNTING: use the vertical V-KIT (black, white and grey) as described in the following scheme:
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47 ELECTRICAL CONNECTIONS
The instrument is provided with:
• 2 removable terminal blocks MOLEX MICROFIT 14 and 18 ways for power supplay / digital and analogue inputs and modulating
outputs
• 1 removable terminal blocks AMP 12 ways for the relay outputs
• 5 ways connector for TTL RS485 interface outputs.
Wire size:
• signal cable AWG 24
• power supply cable AWG 22
• relay output AWG 17
General notes:
• Check the connecitons and the line voltage before turning on the power supply.
• Keep low voltage cables, such as analogue/digital inputs/outputs and probes, away from power cables and terminals.
• Respect the maximum load current of each relay output, in case of power loads use filtered contactors.
48 ACCESSORIES
Power supply
230Vac Input
0 - 230Vac output
-10 - 65°C Operating temperature
Naylon supports
D 15mm
Height
Model XV05PK XV10PK XW22PK
Y 25mm 42mm 64mm
Connections
A 1(+), 2(-) PWM input control
B 3(+), 4(-) PWM output repetition signal
F Phase
N Neutral
5-6 Fan output
Terminals 3 and 4 allows to connect another board in parallel to control two separate fans with the same input control.
Terminals 1 / 2 / 3 / 4 are for screw for a 2.5mm wire
Terminals 5 / 6 / F / N are 6,3mm faston
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48.3 TRANSFORMER
The TF10 trasnformer models: 230/12 Vac , 230 /24 Vac, 110 / 12 Vac, 24 / 12 Vac
48.4 XJ485CX
49 TECHNICAL DATA
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NOTE