Carrier Furnace 58UHV, 58UXV Installation Start-Up Manual

58UHV, 58UXV
Upflow/Horizontal Variable-Speed, 2-Stage

Induced-Combustion Gas Furnaces
Visit www.carrier.com
Installation, Start-Up, and Operating Instructions

Sizes 060-120, Series 110 and 120
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index Page
ama
SAFETY CONSIDERATIONS .....................................................1 CANADIAN GAS ASSOCIATION
Clearances to Combustibles......................................................3 ®
A PP R O VED
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS R
PROCEDURE ...........................................................................2
INTRODUCTION ..........................................................................2
Dimensional Drawing ...............................................................2
LOCATION....................................................................................4
General ......................................................................................4 REGISTERED
QUALITY SYSTEM
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
AIR FOR COMBUSTION AND VENTILATION...................4-6 SAFETY CONSIDERATIONS
Unconfined Space .....................................................................5
Confined Space .........................................................................5 Installation and servicing of heating equipment can be hazardous
AIR DUCTS...................................................................................6 due to gas and electrical components. Only trained and qualified
General Requirements...............................................................6 personnel should install, repair, or service heating equipment.
Ductwork Acoustical Treatment...............................................6 Untrained personnel can perform basic maintenance functions
Supply Air Connection .............................................................6 such as cleaning and replacing air filters. All other operations must
Return Air Connections ............................................................6 be performed by trained service personnel. When working on
Filter Arrangement....................................................................7 heating equipment, observe precautions in the literature, on tags,
INSTALLATION........................................................................7-9 and on labels attached to or shipped with the unit and other safety
Upflow Installation ...................................................................7 precautions that may apply.
Horizontal Attic Installation .....................................................7 Follow all safety codes. In the United States, follow all safety
Horizontal Crawlspace Installation ..........................................7 codes including the National Fuel Gas Code (NFGC) NFPA
LEVELING LEGS (IF REQUIRED) ............................................9 54-1996/ANSI Z223.1-1996 and the Installation Standards, Warm
GAS PIPING ..................................................................................9 Air Heating and Air Conditioning Systems (NFPA 90B)
ELECTRICAL CONNECTIONS ................................................10 ANSI/NFPA 90B. In Canada, refer to the CAN/CGA-B149.1- and
115-v Wiring...........................................................................10 .2-M95 National Standard of Canada, Natural Gas and Propane
24-v Wiring.............................................................................10 Installation Codes (NSCNGPIC). Wear safety glasses and work
Accessories ........................................................................10-12 gloves. Have fire extinguisher available during start-up and
VENTING ....................................................................................12 adjustment procedures and service calls.
START-UP, ADJUSTMENT, AND
SAFETY CHECK..............................................................12-25 Recognize safety information. This is the safety-alert symbol .
General ....................................................................................12 When you see this symbol on the furnace and in instructions or
Sequence of Operation ......................................................12-16 manuals, be alert to the potential for personal injury.
Adaptive Heating Mode..........................................................13 → Understand the signal words DANGER, WARNING, CAUTION
Non-Adaptive Heating Mode .................................................15 and NOTE. These words are used with the safety-alert symbol.
Cooling Mode .........................................................................15 DANGER identifies the most serious hazards which will result in
Continuous Blower Mode.......................................................15 severe personal injury or death. WARNING signifies a hazard
Heat Pump Mode ....................................................................15 which could result in personal injury or death. CAUTION is used
Defrost Mode ..........................................................................16 to identify unsafe practices which would result in minor personal
Set-Up Procedures ..................................................................16 injury or product and property damage. NOTE is used to highlight
Start-Up Procedures ................................................................17 suggestions which will result in enhanced installation, reliability,
Adjustments .......................................................................17-24 or operation.
Set Gas Input Rate ............................................................17-24
These instructions cover minimum requirements and conform to
Set Temperature Rise..............................................................24
existing national standards and safety codes. In some instances,
Set Thermostat Heat Anticipator............................................24
these instructions exceed certain local codes and ordinances,
Check Safety Controls ............................................................24
especially those that may not have kept up with changing residen-
Checklist..................................................................................25
tial construction practices. We require these instructions as a
minimum for a safe installation.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 PC 101 Catalog No. 535-731 Printed in U.S.A. Form 58UHV-4SI Pg 1 7-99 Replaces: 58UHV-3SI
Tab 6a 8a
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A 2 1⁄16†
28 1⁄2† 19†
VENT CONN 2 1⁄16† D 13⁄16†
1† 1† OUTLET 13⁄16†
7⁄8-IN.
DIA
7⁄8-IN. DIA
HOLE 5 3⁄8† 5 3⁄8† POWER ENTRY
POWER ENTRY
7⁄8-IN. DIA 12 5⁄16†
2 11⁄16† 1 1⁄2-IN. DIA
ACCESSORY 5 13⁄16† 5 13⁄16† R.H. GAS ENTRY
1 3⁄4-IN. DIA HOLE 2 3⁄8† 7⁄8-IN. DIA ACCESSORY

39 7⁄8† GAS ENTRY
1⁄2-IN. DIA
THERMOSTAT
1⁄2-IN. DIA
HOLE 2 3⁄8† WIRE ENTRY
THERMOSTAT
WIRE ENTRY
SIDE INLET (FOR UPFLOW SIDE INLET (FOR UPFLOW

INSTALLATION ONLY) INSTALLATION ONLY) 141⁄2†
TYP 1†
13⁄4†
11⁄16†
24 5⁄16† 3† 11⁄16† E 1†
11⁄16† 5⁄8†
AIR INLET
TYP 231⁄4†
DIMPLES TO DRILL HOLES FOR HANGER BOLTS: SIDE RETURN
8 PLACES (FOR HORIZONTAL INSTALLATIONS ONLY) DUCT LOCATION
NOTES: 1. Two additional 7⁄8-in. dia holes are located in the top plate.
2. Minimum return-air openings at furnace, based on metal duct. If flex duct is used,
see flex duct manufacturer's recommendations for equivalent diameters. AIRFLOW
a. For 800 CFM–16-in. round or 141⁄2 x 12-in. rectangle.
b. For 1200 CFM–20-in. round or 141⁄2 x 191⁄2-in. rectangle.
c. For 1600 CFM–22-in. round or 141⁄2 x 231⁄4-in. rectangle.
d. For airflow requirements above 1800 CFM, see Air Delivery table in Product Data literature for specific
use of single side inlets. The use of both side inlets, a combination of 1 side and the bottom, or the
bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM.
A99274
→ Fig. 1—Dimensional Drawing
Table 1—Dimensions (In.)
UNIT SIZE A D E FLUE COLLAR SHIP. WT
060-12 14-3/16 12-9/16 12-11/16 4 132
080-16 21 19-3/8 19-1/2 4 156
100-20 24-1/2 22-7/8 23 4 183
120-20 24-1/2 22-7/8 23 5 194
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 4. If you touch ungrounded objects (recharge your body with
PROCEDURE static electricity), firmly touch furnace again before touching
control or wires.
5. Use this procedure for installed and uninstalled (ungrounded)
Electrostatic discharge can affect electronic components. furnaces.
Take precautions during furnace installation and servicing to 6. Before removing a new control from its container, discharge
protect the furnace electronic control. Precautions will pre- your body’s electrostatic charge to ground to protect the
vent electrostatic discharges from personnel and hand tools control from damage. If the control is to be installed in a
which are held during the procedure. These precautions will furnace, follow items 1 through 5 before bringing the control
help to avoid exposing the control to electrostatic discharge or yourself into contact with the furnace. Put all used AND
by putting the furnace, the control, and the person at the same new controls into containers before touching ungrounded
electrostatic potential. objects.
1. Disconnect all power to the furnace. DO NOT TOUCH THE 7. An ESD service kit (available from commercial sources) may
CONTROL OR ANY WIRE CONNECTED TO THE CON- also be used to prevent ESD damage.
TROL PRIOR TO DISCHARGING YOUR BODY’S ELEC-
TROSTATIC CHARGE TO GROUND. INTRODUCTION
2. Firmly touch a clean, unpainted, metal surface of the furnace → The models 58UHV and 58UXV Series 110 or 120 Furnaces are
chassis which is close to the control. Tools held in a person’s available in sizes 60,000 through 117,000 Btuh input capacities.
hand during grounding will be satisfactorily discharged. These furnaces use variable-speed motors manufactured by Gen-
3. After touching the chassis you may proceed to service the eral Electric (GE) and known as ICM2+ motors. They are
control or connecting wires as long as you do nothing that integrated control motors, which include a pre-programmed micro-
recharges your body with static electricity (For example: DO processor-based control to precisely control the selected airflow
NOT move or shuffle your feet, DO NOT touch ungrounded rates. The motor will be referred to as ICM2+ in the rest of this
objects, etc.). document.
2
MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION
This forced air furnace is equipped for use with natural
gas at altitudes 0-5,500 ft (0-1,675 m) above sea level. The This furnace is approved for UPFLOW and HORIZONTAL
high-altitude conversion kit MUST be installed above 5,500 installations.
ft (1,675 m). See the furnace installation instructions for
1"
high altitude gas input derating requirements.. Clearance arrows
An accessory kit, supplied by the manufacturer,shall be do not change with
used to convert to propane gas use or may be required for furnace orientation.
TOP / PLENUM
some natural gas applications.
This furnace is for indoor installation in a building
constructed on site. 0" 1"
This furnace may be installed on combustible flooring in
alcove or closet at minimum clearance from combustible
BA
C
K S ID
E *#
material. C E
R NA
This furnace may be used with a Type B-1 Vent and may FU T
be vented in common with other gas-fired appliances. ON
FR
SE
RV
# For furnaces wider than 14.25 inches (362mm) may IC
be 0 inches. E
DE F
RO
SI NT 30"
Indicates supply or return sides when furnace is in MIN
* the horizontal position. Line contact only * 1" # ##
Ø
permissible between lines formed by
BOTTOM
intersections of the Top and two Sides of the
322291-101 REV. H (LIT)

furnace jacket, and building joists, studs or
framing.
#
Clearance in inches.
1"
Ø 18 inches front clearance required for alcove.
Vent Clearance to combustibles:
## For single wall vent 6 inches. For Single Wall vents 6 inches.
For Type B-1 vent 3 inches. For Type B-1 vent 1 inch.
A99273
→ Fig. 2—Clearances to Combustibles
The design of the upflow/horizontal gas-fired furnace is A.G.A.
and C.G.A. design-certified for use with natural and propane gases
and for installation on combustible wood flooring, in alcoves, Application of this furnace should be indoors with special
attics, basements, closets, crawlspaces, or utility rooms. The attention given to vent sizing and material, gas input rate, air
design of this furnace line is not A.G.A. and C.G.A. design- temperature rise, and unit sizing. Improper installation or
certified for installation in mobile homes, recreation vehicles, or misapplication of the furnace can require excessive servicing
outdoors. or cause premature component failure.
→ Before installing the furnace in the United States, refer to the To aid in installation, troubleshooting, and service, a status code
current edition of the NFGC and the NFPA 90B. For copies of the
label is located on the blower compartment door. This label
NFGC and NFPA 90B, contact National Fire Protection Associa-
explains how to use the LED status indicator on the furnace control
tion Inc., Batterymarch Park, Quincy, MA 02269; or (for NFGC
which is viewed through the sight glass on the door.
only) American Gas Association, 400 N. Capitol St., N.W.,
Washington, D.C. 20001.
→ Before installing the furnace in Canada, refer to the current edition
of the NSCNGPIC. Contact Standard Sales, CSA International, → Improper installation, adjustment, alteration, service, mainte-
178 Rexdale Boulevard, Etobicoke (Toronto), Ontario, M9W 1R3 nance, or use can cause carbon monoxide poisoning, explo-
Canada. sion, fire, electrical shock, or other conditions which may
Installation must comply with regulations of serving gas supplier cause personal injury, loss of life, or property damage.
and local building, heating, plumbing or other codes in effect in the Consult a qualified installer, service agency, local gas sup-
area in which installlation is made. In absence of local codes, plier, or your distributor or branch for information or assis-
installation must conform with NFGC in the United States and the tance. The qualified installer or agency must use only
NSCNGPIC and all authorities having jurisdiction in Canada. factory-authorized and listed kits or accessories when modi-
These instructions cover minimum requirements for a safe instal- fying this product. A failure to follow this warning can cause
lation and conform to existing national standards and safety codes. electrical shock, fire, personal injury, or death.
In some instances, these instructions exceed certain local codes
For high-altitude installations, the high-altitude conversion kit
and ordinances, especially those that may not have kept pace with
MUST be installed at or above 5500 ft above sea level.
changing residential construction practices. We require these
instructions as a minimum for a safe installation. For accessory installation details, refer to the applicable installa-
tion literature.
NOTE: Remove all shipping brackets and materials before oper-
ating the furnace.
3
clearance-to-combustible construction label. This furnace shall not
be installed directly on carpeting, tile, or any combustible material
other than wood flooring.
LOCATION RELATIVE TO COOLING EQUIPMENT

The cooling coil must be installed parallel with or on downstream
FRONT
side of furnace to avoid condensation in heat exchangers. When
installed parallel with a furnace, dampers or other means used to
°F °F
control flow of air must prevent chilled air from entering furnace.
If dampers are manually operated, they must be equipped with
means to prevent operation of either unit unless damper is in
RETURN full-heat or full-cool position.
AIR
→ HAZARDOUS LOCATIONS
MAX 85°F MIN 55°F
A93042
→ NOTE: These furnaces are designed for a minimum continuous
return-air temperature of 60°F or intermittent operation down to 55°F
such as when used with a night setback thermostat. Return-air
temperature must not exceed a maximum of 85°F. Failure to follow
these return-air temperature limits may affect reliability of heat
exchangers, motors, and controls.
Step 1—Location
GENERAL
18-IN. MINIMUM
TO BURNERS
A93044
Do not install furnace in a corrosive or contaminated atmo-
sphere. Make sure all combustion and circulating air require-
ments are met in addition to all local codes and ordinances. When furnace is installed in a residential garage, it must be
installed so that burners and ignition sources are located a
minimum of 18 in. above floor. The furnace must be located
or protected to avoid physical damage by vehicles. When
Do not use this furnace during construction when adhesives, furnace is installed in a public garage, airplane hangar, or
sealers, and/or new carpets are being installed and curing. If other building having a hazardous atmosphere, unit must be
the furnace is required during construction, use clean outside installed in accordance with requirements of National Fire
air for combustion and ventilation. Compounds of chlorine Protection Association, Inc.
and fluorine, when burned in combustion air, form acids
which will cause corrosion of the heat exchangers and metal
vent system. Some of these compounds are released from
paneling and dry wall adhesives, paints, thinners, masonry
cleaning materials, and many other solvents commonly used Step 2—Air for Combustion and Ventilation
in the construction process. Provisions for adequate combustion and ventilation air must be
Excessive exposure to contaminated combustion air will provided in accordance with Section 5.3, Air for Combustion and
result in safety and performance related problems. Ventilation, of the NFGC or applicable provisions of the local
building codes.
Canadian installations must be in accordance with NSCNGPIC
and all authorities having jurisdiction.
→ Do not install the furnace on its back, safety controls will be
adversely affected. Never connect return-air ducts to sides or
back of furnace. Failure to follow this warning could result in
fire, personal injury, or death.
Air for combustion must not be contaminated by halogen
This furnace must be installed so the electrical components are compounds, which include fluoride, chloride, bromide, and
protected from water. iodide. These elements are found in aerosol sprays, deter-
gents, bleaches, cleaning solvents, salts, air fresheners, and
Locate furnace as near the center of the air distribution system and
other household products.
chimney or vent as possible. The furnace should be installed as
level as possible. When a furnace is installed so that supply ducts All fuel-burning equipment must be supplied with air for combus-
carry air to areas outside the space containing the furnace, return tion of fuel. Sufficient air MUST be provided to ensure there will
air must also be handled by a duct(s) sealed to the furnace casing not be a negative pressure in the equipment room or space. In
and terminating outside the space containing the furnace. addition, a positive seal MUST be made between furnace cabinet
Provide ample space for servicing and cleaning. Always comply and return-air duct to prevent pulling air from burner area and draft
with the minimum fire protection clearances shown on furnace safeguard opening into the circulating air.
4
1 SQ IN.
DUCTS PER 4000
TO BTUH*
SUPPLY OUTDOORS
AIR VENT THROUGH ROOF
12″ MAX D 12″

1 SQ IN. VENT MAX
PER 2000 A THROUGH F
12″ MAX BTUH* SUPPLY ROOF
AIR 1 SQ IN.
PER
1 SQ IN. 4000
PER 1000 BTUH*
BTUH* IN DOOR
OUTDOORS
CONFINED
OR WALL
CONFINED
DUCTS
SPACE
SPACE
UNCONFINED TO
INTERIOR OUTDOORS
HEATED SPACE
SPACE
1 SQ IN.
6″ MIN PER
(FRONT) † 4000
BTUH*
1 SQ IN. 1 SQ IN.
PER 2000 B E G
PER 1000
BTUH* IN DOOR BTUH* 12″
OR WALL 12″ MAX C MAX
12″ MAX
12″ MAX
RETURN AIR
DUCT 1 SQ IN.
TO PER 4000
RETURN AIR OUTDOORS BTUH*
*Minimum dimensions of 3 in.
* Minimum opening size is 100 sq in. with NOTE: Use any of the following
minimum dimensions of 3 in. combinations of openings:
† Minimum of 3 in. when type-B1 vent is used. A&B C&D D&E F&G
A89012 A89013
Fig. 3—Confined Space: Air for Combustion and Fig. 4—Confined Space: Air for Combustion and
Ventilation from an Indoor Unconfined Space Ventilation from Outdoors
CONFINED SPACE
A confined space is defined as a space whose volume is less than
The operation of exhaust fans, kitchen ventilation fans, 50 cu ft per 1000 Btuh of total input ratings of all appliances
clothes dryers, or fireplaces could create a NEGATIVE AIR installed in that space. A confined space MUST have provisions
PRESSURE CONDITION at the furnace. Make-up air MUST for supplying air for combustion, ventilation, and dilution of flue
BE PROVIDED for these devices, in addition to that required gases using 1 of the following methods. (See Fig. 3 or 4, and Table
by the furnace. 2.)
Combustion and ventilation air requirements are determined by NOTE: In determining free area of an opening, the blocking
whether the furnace is located in a CONFINED or UNCONFINED effect of louvers, grilles, and screens must be considered. If free
space. area of louver or grille design is unknown, assume that wood
louvers have a 20 percent free area and metal louvers or grilles
UNCONFINED SPACE have a 60 percent free area. Screens, when used, must not be
smaller than 1/4-in. mesh. Louvers and grilles must be constructed
An unconfined space has volume of at least 50 cu ft for each 1000
so they cannot be closed.
Btuh of total input for all appliances (such as furnaces, clothes
dryers, water heaters, etc.) in the space. The size of the openings depends upon whether air comes from
outside of the structure or an unconfined space inside the structure.
For Example:
1. All air from inside the structure requires 2 openings (for
58UHV AND 58UXV FURNACES MINIMUM SQ FT WITH
HIGH-STAGE INPUT BTUH 7-1/2 FT CEILING
structures not usually tight):
60,000 400 a. Each opening MUST have at least 1 sq in. of free area per
80,000 534 1000 Btuh of total input for all equipment within the
100,000 667 confined space, but not less than 100 sq in. per opening.
117,000 780 (See Fig. 3 and Table 2.) The minimum dimension of air
openings shall not be less than 3 in.
If the unconfined space is of unusually tight construction, air for
combustion and ventilation MUST come from either the outdoors b. If building is constructed unusually tight, a permanent
or spaces freely communicating with the outdoors. Combustion opening directly communicating with the outdoors shall be
and ventilation openings must be sized the same as for a confined provided. (See item 2 below.)
space as defined below. Return air must not be taken from the c. If furnace is installed to obtain a return-air directly from
room unless an equal or greater amount of air is supplied to the hallway or space adjacent to furnace, all air for combustion
room. must come from outdoors.
5
Table 2—Minimum Free Area Of Combustion Air Opening*
58UHV/58UXV AIR FROM INDOOR OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH
FURNACE UNCONFINED SPACE VERTICAL DUCTS HORIZONTAL DUCTS SINGLE DUCT
HIGH-FIRE Free Area Free Area of Round Free Area of Round Free Area of Round
INPUT of Opening Opening and Duct Pipe Opening and Duct Pipe Opening and Duct Pipe
(BTUH) (Sq In.) (Sq In.) (In. Dia) (Sq In.) (In. Dia) (Sq In.) (In. Dia)
60,000 100 15.0 5 30.0 7 20.0 6
80,000 100 20.0 6 40.0 8 26.7 6
100,000 100 25.0 6 50.0 8 33.4 7
117,000 117 29.3 7 58.5 9 39.0 8
* Free area shall be equal to or greater than the sum of the areas of all vent connectors in the confined space. Opening area must be increased, if other gas appliances
in the space require combustion air.
2. Air from outside the structure requires 1 of the following DUCTWORK ACOUSTICAL TREATMENT
methods: Metal duct systems that do not have a 90 degree elbow and 10 ft
a. If combustion air is taken from outdoors through 2 vertical of main duct to the first branch take-off may require internal
ducts, the openings and ducts MUST have at least 1 sq in. acoustical lining. As an alternative, fibrous ductwork may be used
of free area per 4000 Btuh of total input for all equipment if constructed and installed in accordance with the latest edition of
within the confined space. (See Fig. 4 and Table 2.) SMACNA construction standard on fibrous glass ducts. Both
b. If combustion air is taken from outdoors through 2 hori- acoustical lining and fibrous ductwork shall comply with NFPA
zontal ducts, the openings and ducts MUST have at least 1 90B as tested by UL Standard 181 for Class 1 Rigid air ducts.
sq in. of free area per 2000 Btuh of total input for all
equipment within the confined space. (See Fig. 4 and Table SUPPLY AIR CONNECTIONS
2.) 1. Upflow Furnace
c. If combustion air is taken from outdoors through a single Connect supply-air duct to 3/4-in. flange on furnace supply-air
opening or duct (horizontal or vertical) commencing within opening outlet. The supply-air duct attachment must ONLY be
12 in. of the top of the confined space, opening and duct connected to furnace supply/outlet flanges or air conditioning
MUST have at least 1 sq in. of free area per 3000 Btuh of coil casing (when used). DO NOT cut main furnace casing to
the total input for all equipment within the confined space attach supply side air duct, humidifier, or other accessories. All
and not less than the sum of the areas of all vent connectors accessories MUST be connected external to furnace main
in the confined space. (See Fig. 4 and Table 2.) Equipment casing.
clearances to the structure shall be at least 1 in. from the
sides and back and 6 in. from the front of the appliances. 2. Horizontal Furnaces
When ducts are used, they must be of the same cross-sectional area Connect supply-air duct to 3/4-in. flange on supply air opening
as the free area of the openings to which they connect. The on furnace. The supply-air duct attachment must ONLY be
minimum dimension of ducts must not be less than 3 in. (See Fig. connected to furnace supply/outlet or air conditioning coil
4.) casing (when used). DO NOT cut main furnace casing to attach
supply side air duct, humidifier, or other accessories. All
→ Step 3—Air Ducts accessories MUST be connected external to furnace main
GENERAL REQUIREMENTS casing.
The duct system should be designed and sized according to
accepted national standards such as those published by: Air RETURN AIR CONNECTIONS
Conditioning Contractors Association (ACCA), Sheet Metal and
Air Conditioning Contractors National Association (SMACNA) or
American Society of Heating, Refrigerating and Air Conditioning
Engineers (ASHRAE) or consult factory The Air Systems Design → Never connect return-air ducts to back of furnace. A failure to
Guidelines reference tables available from your local distributor. follow this warning can cause a fire, personal injury, or death.
The duct system should be sized to handle the required system 1. Upflow Furnaces
design airflow CFM at the design external static pressure.
The return-air duct must be connected to bottom, sides (left or
When a furnace is installed so that the supply ducts carry air to
right), or a combination of bottom and sides(s) of main furnace
areas outside the space containing the furnace, the return air must
casing as shown in Fig. 1. Bypass humidifier may be attached
also be handled by a duct(s) sealed to the furnace casing and
into unused side return air portion of the furnace casing. DO
terminating outside the space containing the furnace.
NOT connect any portion of return-air duct to back of furnace
Secure ductwork with proper fasteners for type of ductwork used. casing.
Seal supply- and return-duct connections to furnace with code
approved tape or duct sealer. 2. Horizontal Furnaces
Flexible connections should be used between ductwork and The return-air duct must be connected to return-air opening
furnace to prevent transmission of vibration. Ductwork passing provided as shown in Fig. 1. DO NOT cut into casing sides or
through unconditioned space should be insulated to enhance back to attach any portion of return-air duct. Bypass humidifier
system performance. When air conditioning is used, a vapor connections should be made at ductwork or coil casing sides
barrier is recommended. exterior to furnace.
Maintain a 1-in. clearance from combustible materials to supply air
ductwork for a distance of 36 in. horizontally from the furnace. See
NFPA 90B or local code for further requirements.
6
FILTER ARRANGEMENT
Never operate unit without a filter or with filter access door

removed. A failure to follow this warning could result in fire,
personal injury, or death.
WASHABLE
The factory-supplied filter(s) are shipped in the blower compart- FILTER
ment. Determine location for the filter and move filter retaining
hardware, if necessary, before attaching the return-air duct. After
the return-air duct has been connected to the furnace, install the
filter(s) inside the furnace blower compartment. See Fig. 5 for side
return application and Fig. 6 for bottom return application.
A bottom closure panel is factory installed in bottom of furnace.
When bottom return inlet is desired, remove and discard enclosure
panel. FILTER
FILTER RETAINER
Filter retaining brackets, supports, and retainers are factory as- SUPPORT
sembled and shipped installed for side return application, with 1
A93046
set of all required hardware on each furnace. (See Fig. 5.)
Fig. 6—Bottom Filter Arrangement
WASHABLE
FILTER Table 3—Filter Information (In.)
FURNACE FILTER SIZE* FILTER
CASING WIDTH Side Return Bottom Return TYPE
FILTER 14-3/16‡ (1) 16 X 25 X 1† (1) 14 X 25 X 1 Cleanable
RETAINER
21 (1) 16 X 25 X 1 (1) 20 X 25 X 1† Cleanable
24-1/2 (2) 16 X 25 X 1† (1) 24 X 25 X 1 Cleanable
* Filters can be field modified by cutting the frame as marked and folding to the
desired size. Alternate sizes can be ordered from your distributor or dealer.
† Factory-provided with the furnace.
‡ External side filter rack must be used for upflow right-side return.
Step 2—Horizontal Furnace Attic Installation
Do not install the furnace on its back; safety control operation

A95284 will be adversely affected. Never connect return-air ducts to
Fig. 5—Side Filter Arrangement back, top, or bottom of the furnace (See Figs. 7 and 8). A
failure to follow this warning could result in fire, personal
For bottom return applications, remove front and back brackets injury, or death.
and supports from each side. The back bracket(s) are installed in
the rear of the furnace casing. Dimples are provided to mark The furnace can be installed horizontally with either the left-hand
mounting screw locations. (LH) or right-hand (RH) side down. A typical furnace attic
Rotate filter side supports 180° so filter will rest on support and installation is shown in Fig. 7.
reinstall. Install small U-shaped end of filter retaining rod in rear
CONSTRUCT A WORKING PLATFORM
bracket. Install front of filter retainer rod as shown in Fig. 6. Two
sets of hardware are needed for furnaces in 24-1/2 in. casings using Construct working platform on location where all required furnace
2 filters for bottom return. All hardware is provided for filter clearances are met. (See Figs. 2 and 7.)
installation.
INSTALL FURNACE
INSTALLATION 1. Position furnace in desired location.
2. Connect gas supply pipe. See Fig. 7 for typical piping entry.
Step 1—Upflow Furnace Installation
3. Connect supply- and return-air ducts.
4. Install 24 X 24-in. sheet metal shield on platform in front of
louvered control panel as shown in Fig. 7.
Do not install the furnace on its back. Safety control operation
will be adversely affected. Never connect return-air ducts to Step 3—Horizontal Furnace
the sides or back of the furnace. A failure to follow this Crawlspace Installation
warning could result in fire, personal injury, or death.
The furnace can be installed horizontally with either the LH or RH
NOTE: Door clip on control door may be removed for upflow side up. In a crawlspace, furnace can either be hung from floor
installations. joist (See Fig. 8) or installed on suitable blocks or pad. (See Fig.
9.) The furnace can be suspended from each corner by hanger bolts
1. Position furnace in desired location.
(4 each 3/8-in. all-thread rod) cut to desired length, 1 X 3/8-in. flat
2. Connect gas supply pipe. washer, 3/8-in. lockwasher, and 3/8-in. nut. Dimples are provided
3. Connect supply- and return-air ducts. for hole locations. (See Fig. 1.)
7
LINE CONTACT ONLY PERMISSIBLE BETWEEN
LINES FORMED BY INTERSECTIONS OF
THE TOP AND TWO SIDES OF THE FURNACE
JACKET, BUILDING JOISTS,
STUDS, OR FRAMING.
GAS
ENTRY MANUAL SHUTOFF
GAS VALVE
30-IN. MIN
WORK AREA
FLUE VENT
24″
IN
6″ M SHEET
METAL
24″
SEDIMENT TRAP
CLEARANCE
TO COMBUSTIBLE
MATERIALS
A95233
Fig. 7—Horizontal Furnace Attic Installation
3⁄8-IN. ROD
ANGLE
IRON OR
EQUIVALENT
(B)
(A)
(B)
(A)
(A) ROD LOCATION (B)
USING DIMPLE
LOCATORS (A) (B)
(SEE DIMENSIONAL 3/8-IN.
HEX NUT
DWG FOR & WASHER (4)
LOCATIONS) REQD PER ROD
NOTES: 1. A 1 In. clearance minimum between top of
furnace and combustible material.
(A) PREFERRED ROD LOCATION
2. The entire length of furnace must be
(B) ALTERNATE ROD LOCATION supported when furnace is used in horizontal
position.
A97600
Fig. 8—Horizontal Furnace Crawlspace Installation on Hanger Rods
8
Step 5—Gas Piping
Emissions control devices located at the heat exchanger inlets

MUST be removed for propane installations (Refer to gas
conversion kit for instructions).
Gas piping must be installed in accordance with national and local

codes. Refer to the NFGC. Canadian installations must be installed
in accordance with NSCNGPIC and all authorities having juris-
A95235 diction.
Fig. 9—Horizontal Furnace Installation on Blocks The gas supply line should be a separate line running directly from
Since horizontal furnace crawlspace installation is very similar to gas meter to furnace, if possible. Refer to Table 4 for recom-
attic, refer to Horizontal Furnace Attic Installation section. The mended gas pipe size. Risers must be used to connect furnace to
installation of a sheet metal shield in front of the louvered control gas meter.
panel is covered in Horizontal Furnace Attic Installation section.
For a crawlspace installation, this same sheet metal shield must be
installed above the louvered control panel. Extend sheet metal If a flexible connector is required or allowed by the authority
shield over furnace top far enough to cover gas pipe entry hole. having jurisdiction, black iron pipe shall be installed at the
furnace gas control valve and extend a minimum of 2 in.
Step 4—Leveling Legs (If Required For Upflow) outside the furnace casing. A failure to follow this warning
When furnace is used with side inlet(s) and leveling legs are could result in fire, personal injury, or death.
required, refer to Fig. 10 and install field-supplied, corrosion-
resistant 5/16-in. machine bolts and nuts.
NOTE: The length of the bolt should not exceed 1-1/2 in.
Use the proper length of pipes to avoid stress on the gas
5⁄16″ control manifold. A failure to follow this warning can cause
a gas leak resulting in a fire, explosion, personal injury, or
death.
5⁄16″
1 3⁄4″
Use a backup wrench at the furnace gas control when
connecting the gas pipe to the furnace to avoid damaging gas
controls or manifold.
1 3⁄4″
Never purge a line into a combustion chamber. Never use

matches, candles, flame, or other sources of ignition for the
5⁄16″ purpose of checking leakage. Use a soap-and-water solution
to check for leakage. A failure to follow this warning can
cause a fire, explosion, personal injury, or death.
5⁄16″ Install a sediment trap in the riser leading to the furnace. The trap
can be installed by connecting a tee to the riser leading from the
1 3⁄4″
1 3⁄4″ furnace. Connect a capped nipple into the lower end of the tee. The
capped nipple should extend below the level of the gas controls.
A89014 (See Fig. 11.)
Fig. 10—Leveling Leg Installation Apply joint compound (pipe dope) sparingly and only to the male
threads of each joint. The compound must be resistant to the action
1. Lay furnace on its back. Locate and drill 5/16-in. diameter
of propane gas.
hole in each bottom corner of furnace as shown in Fig. 10.
2. Install nut on bolt and install bolt with nut in hole. (Install flat Install an accessible manual shutoff valve upstream of the furnace
washer if desired.) gas controls and within 72 in. of the furnace. A 1/8-in. NPT
plugged tapping is provided on the gas valve for test gage
3. Install another nut on other side of furnace base. (Install flat
connection. Installation of an additional 1/8-in. NPT plugged
washer if desired.)
tapping, accessible for test gage connection, installed immediately
4. Adjust outside nut to provide desired height and tighten inside upstream of the gas supply connection to the furnace and down-
nut to secure arrangement. stream of the manual shutoff valve, is not required. Place ground
joint union between the gas control manifold and the manual
shutoff valve.
Piping should be pressure tested in accordance with local and
national plumbing and gas codes BEFORE furnace has been
attached. If test pressure exceeds 0.5 psig (14-in. wc), gas supply
pipe must be disconnected from furnace and capped before
9
GAS
SUPPLY
The cabinet MUST have an uninterrupted or unbroken ground
according to NEC ANSI/NFPA 70-1999 and Canadian Elec-
trical Code, CSA C22.1 or local codes to minimize personal
injury if an electrical fault should occur. This may consist of
MANUAL electrical wire or conduit approved for electrical ground when
SHUTOFF installed in accordance with existing electrical codes. Do not
VALVE
(REQUIRED) use gas piping as an electrical ground. Failure to follow this
warning could result in electrical shock, fire, or death.
The junction box can be moved to left-hand side of furnace when

SEDIMENT a left-hand side power supply is desired. Remove 2 screws holding
TRAP the junction box. Mount junction box on left-hand side of furnace.
UNION Holes have been provided in casing. When moved, tuck wiring
harness behind clip provided to keep extra wire lengths out of the
way.
NOTE: Proper polarity must be maintained for 115-v wiring. If
polarity is incorrect, the furnace control status LED will flash
rapidly and prevent heating operation.
24-V WIRING
Refer to ESD Precautions Procedure before proceeding with 24-v
connections.
A89417
Fig. 11—Typical Gas Pipe Arrangement Make field 24-v connections at 24-v terminal block. (See Fig. 12.)
Connect terminal Y/Y2 as shown in Fig. 13 or 14 for proper
Table 4—Maximum Capacity of Gas Pipe* cooling operation. Use only AWG No. 18 or larger, color-coded
NOMINAL INTERNAL LENGTH OF PIPE (FT) copper thermostat wire.
IRON PIPE DIAMETER
SIZE (IN.) (IN.) 10 20 30 40 50 The 24-v circuit contains an automotive-type, 3-amp fuse located
1/2 0.622 175 120 97 82 73 on main control. Any 24-v electrical shorts during installation,
3/4 0.824 360 250 200 170 151
service, or maintenance could cause this fuse to blow. If fuse
1 1.049 680 465 375 320 285
replacement is required, use ONLY a 3-amp fuse. The control will
flash code 24 when fuse needs replacement.
1-1/4 1.380 1400 950 770 660 580
1-1/2 1.610 2100 1460 1180 990 900 EAC - ELECTRONIC
* Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and a AIR CLEANER
supply line pressure drop of 0.5-in. wc (based on a 0.60 specific gravity gas). (115-VAC 1 AMP MAX)
Ref: Table 10-2, NFGC.
3-AMP
PARK
7 8 9
COM
PR2
EAC-2
EAC-1
L2
4 5 6 FUSE
pressure test. If test pressure is equal to or less than 0.5 psig (14-in.
FU1
3
1 2 3
PR1
HI-COOL
LO-GAS
HI-GAS
L1
-HEAT
-HEAT
wc), turn OFF electric shutoff switch on gas valve before test. It is LED -
DIAGNOSTIC
SEC-1
SEC-2
recommended that ground joint union be loosened before pressure LIGHT

testing. After all connections have been made, purge lines and 10 11
7 8
12
check for leakage with regulated gas supply pressure. 4
1
5
2
6
3 TWIN / TEST
Step 6—Electrical Connections MASTER SLAVE
TERMINAL
1
115-V WIRING HUM -

LED
TWIN
TEST
HUMIDIFIER
1
G HUM
Refer to the unit rating plate or Table 5 for equipment electrical (24-VAC 0.5
requirements. The control system requires an earth ground for AMP MAX)
W2 COM W/W1 Y/Y2 R
proper operation. 24-VOLT

THERMOSTAT
TERMINALS
24 V
OFF
ON
Do not connect aluminum wire between disconnect switch

and furnace. Use only copper wire.
Make all electrical connections in accordance with the National FURNACE AND
Electrical Code (NEC) ANSI/NFPA 70-1999 and local codes or BLOWER OFF DELAY
SETUP SWITCHES
ordinances that apply. For Canadian installations, all electrical
connections must be made in accordance with CSA C22.1 Cana- A95231
dian Electrical Code, or authorities having jurisdiction. Fig. 12—Furnace Control
ACCESSORIES
1. Electronic air cleaner (EAC)
A terminal block (EAC-1 [hot] and EAC-2 [neutral]) is
provided for EAC connection. (See Fig. 12.) The terminals are
energized with 115v, 1.0-amp maximum during blower motor
operation.
10
Table 5—Electrical Data
VOLTS— OPERATING MAX MIN
VOLTAGE RANGE MAX WIRE MAX FUSE OR
UNIT SIZE HERTZ— UNIT WIRE
LENGTH (FT)‡ CKT BKR AMPS†
PHASE Max* Min* AMPS GAGE
060-12 115—60—1 127 104 10.1 14 36 15
080-16 115—60—1 127 104 10.6 14 34 15
100-20 115—60—1 127 104 12.6 14 29 15
120-20 115—60—1 127 104 13.9 14 26 15
* Permissible limits of the voltage range at which the unit will operate satisfactorily.
† Time-delay fuse is recommended.
‡ Length shown is as measured along wire path between unit and service panel for maximum 2 percent voltage drop.
FIELD 24-V WIRING

FIELD 115-, 208/230-, 460-V WIRING
FACTORY 24-V WIRING
FACTORY 115-V WIRING
NOTE 2
1-STAGE
FIVE W C Y R G THERMOSTAT FIELD-SUPPLIED
WIRE TERMINALS FUSED DISCONNECT
115-V FIELD- THREE-WIRE
SUPPLIED HEATING- 208/230- OR
DISCONNECT ONLY 460-V
THREE
W2 PHASE
BLK BLK
COM
WHT WHT
W/W1 208/230-V
GND NOTE 1 SINGLE
Y/Y2
PHASE
JUNCTION
BOX R GND
GREEN CONTROL CONDENSING
G
DEHUM UNIT
AFS 24-V NOTE 4
Y1
NOTE 6 TERMINAL NOTES: 1. Connect Y/Y2-terminal as shown for proper operation.
BLOCK 2. Some thermostats require a "C" terminal connection as shown.
FURNACE 3. If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
4. Y1 is not to be connected.
NOTE 5 5. Connect O to thermostat-O only for heat pump applications.
O 6. Field-supplied humidistat for dehumidification in cooling (optional).
→
A99231
Fig. 13—Heating and Cooling Application Wiring Diagram:
1-Stage Thermostat and Single-Speed Condensing Unit
FIELD 24-V WIRING

FIELD 115-, 208/230-, 460-V WIRING
FACTORY 24-V WIRING
FACTORY 115-V WIRING
NOTE 2
2-STAGE
C W2 W1 Y2 R G Y1 THERMOSTAT FIELD-SUPPLIED
SEVEN TERMINALS
WIRE FUSED DISCONNECT
115-V FIELD- FOUR-WIRE

HEATING- 208/230- OR
SUPPLIED 460-V
DISCONNECT ONLY
THREE
W2 PHASE
BLK BLK
COM
WHT WHT
W/W1 208/230-V
GND NOTE 1 C
SINGLE
Y/Y2
PHASE
JUNCTION Y1
BOX R Y2 GND
GREEN CONTROL 2-SPEED
G
DEHUM CONDENSING
AFS UNIT
NOTE 5 24-V Y1
TERMINAL NOTES: 1. Connect Y1 and Y/Y2 as shown for proper operation.
BLOCK 2. Some thermostats require a "C" terminal connection as shown.
FURNACE 3. If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
NOTE 4 4. Connect O to thermostat-O only for heat pump applications.
O 5. Field-supplied humidistat for dehumidification in cooling (optional).
A99232
Fig. 14—Heating and Cooling Application Wiring Diagram:
2-Stage Thermostat and Two-Speed Condensing Unit
11
2. Humidifier (HUM)
Screw terminals (HUM and COM 24V) are provided for 24-v 4 3 2 1
humidifier connection. The terminals are energized with 24v, OFF
0.5-amp maximum when the gas valve is energized.
→
Do not connect furnace control HUM terminal to HUM
(humidifier) terminal on Thermidistat™, Zone Controller, or
ON
similar device. See Thermidistat, Zone Controller, thermostat,
or controller manufacturer’s instructions for proper connec-
tion. A failure to follow this warning could result in fire.
→ NOTE: A field-supplied, 115-v controlled relay connected to

EAC terminals may be added, if humidifier operation is desired
LOW
during blower operation. BLOWER- HEAT HIGH
OFF (ADAPTIVE HEAT
Step 7—Venting DELAY ONLY
ALGORITHM)
→ Refer to the enclosed Installation Instructions, (Vent Tables For 1-
and 2-Stage Category I Fan-Assisted Furnaces) for quick, easy
reference and national or local code such as NFGC in the United
States, or NSCNGPIC in Canada, for proper vent sizing and A96402
installation requirements. Fig. 15—Setup Switches on Furnace Control
→ After fully assembling the vent connector to the furnace flue collar, (Factory Settings)
securely fasten the vent connector to the collar with 2 field-
supplied, corrosion-resistant, sheet metal screws located 180
degrees apart and midway up the collar. This furnace is equipped with a manual reset limit switch in
The horizontal portion of the venting system shall maintain a the gas control area. The switch will open and shut off power
minimum of 1/4-in. upward slope per linear ft and it shall be to the gas valve if a flame rollout or overheating condition
rigidly supported every 5 ft or less with hangers or straps to ensure occurs in the gas control area. DO NOT bypass the switch.
that there will be no movement after installation. Correct inadequate combustion-air supply, component fail-
‘ ure, or restricted flue gas passageway before resetting the
switch.
Step 8—Start-Up, Adjustment, and Safety Check
GENERAL → Before operating furnace, check each manual reset switch for
continuity. If necessary, press and release the button to reset
The furnace must have a 115-v power supply properly connected
switch. The blower compartment door must be in place to
and grounded. Correct polarity must be maintained to enable gas
complete the 115-v circuit to furnace.
heating operation.
SEQUENCE OF OPERATION
The gas service pressure must not exceed 0.5 psig (14-in. wc), and
no less than 0.16 psig (4.5-in. wc). Using schematic diagram in Fig. 16, follow the sequence of
operation through the different modes. Read and follow diagram
Thermostat wire connections at R and W/W1 are the minimum
very carefully.
required for gas heating operation. W2 must be connected for
2-stage heating thermostats. Y/Y2 and G are required to be NOTE: The GE ICM2+ BLWM speeds are infinitely variable
connected to the furnace for cooling and heat pumps. G is required from 300 to 1400 rpm and are dynamically controlled to precisely
for continuous-fan. COM 24v is required for some clock thermo- control airflow rate (CFM). The ICM2+ motor ramps to speed at
stats. These connections must be made at the 24-v terminal block a controlled rate to reduce start-up noise perception (4 to 11 sec,
on furnace control. (See Fig. 12.) O is required for heat pumps depending on the target CFM). The ICM2+ motor ramps down
only. Y1 is required for 2-stage cooling and 2-stage heat pumps. slowly to a stop in the same time as ramp-up time. ICM2+ ramp-up
The O and Y1 connectors must be made to the ICM2+ furnace’s and ramp-down times are additive to blower-on and -off delays,
orange and blue leads, flagged "O" and "Y1," respectively. respectively. The ICM2+ is 115-v energized whenever power is
This furnace can be installed with either a single-stage heating or available at furnace control, but operates only when 24-v motor
a 2-stage heating thermostat. control input(s) are on.
For single-stage thermostats, connect thermostat R to W/W1 at the NOTE: If a power interruption occurs during a call for heat
furnace control terminal block. (See Fig. 13.) For single-stage (W/W1 or W/W1 and W2) and if the thermostat is still calling for
thermostats, the control will determine, based on length of previ- gas heating, the control will start a 90-sec blower only on period
ous heating on and off cycles, when to operate in low- and 2 sec after power is restored. The red LED will flash code 12
high-stage for optimum comfort. Setup switch-2 (SW-2) must be during the 90-sec period, after which the LED will be on
in the factory-shipped OFF position. See Fig. 15 and Tables 6 and continuously as long as no faults are detected. The ICM2+ motor
7 for setup switch information. will operate at low-gas heat CFM after a power interruption in
If a 2-stage heating thermostat is to be used, move SW-2 to the ON either low- or high-heat. After 90-sec period, furnace will respond
position at end of furnace installation. This overrides built-in to the thermostat normally.
control process for selecting high- and low-stage and allows the The blower door must be installed for power to be conducted
2-stage thermostat to select gas heating modes. The W2 from through blower door interlock switch (ILK) to furnace control
thermostat must be connected to W2 on control terminal block. (CPU), transformer (TRAN), inducer motor (IDM), blower motor
(See Fig. 14.) (BLWM), hot surface ignitor (HSI), and gas valve (GV).
12
Table 6—Setup Switch Description
SETUP NORMAL DESCRIPTION
SWITCH NO. POSITION OF USE
Turn switch on to obtain only high-gas-heat operation on any call
SW-1
OFF (Staged Gas Heat) for heat regardless of whether R-W/W1, or R-W/W1, -W2 is
Only High-Gas Heat
closed. SW-1 overrides SW-2.
Turn switch off for installations with single-stage thermostats; con-
trol selects low-gas-heat or high-gas-heat operation based on pre-
SW-2 vious cycles. Turn switch on for installations with 2-stage thermo-
OFF (Single-Stage Thermostat)
Low-Gas Heat (Adaptive Mode) stats to permit only low-gas-heat operation in response to closing
R-W/W1. High-gas heat is supplied only when R to W/W1 and W2
are closed.
Switches control gas heating mode blower-off delay. (See Table
SW-3 and SW4 OFF, ON
7.)
Table 7—Blower-Off Delay Setup high-heat operation) close to energize low- and high-heat
Switch (SW) Position gas valve solenoid(s) (GV) and humidifier terminal
(HUM). The gas valve opens, and 24-v power is supplied
DESIRED HEATING SETUP SWITCH for a field-installed humidifier at terminals HUM and
MODE BLOWER-OFF
DELAY (SEC) SW-3 SW-4 COM-24V. The GV permits gas flow to the burners where it
90 OFF OFF is ignited. After 5 sec, the HSI is de-energized, and a 2-sec
135 OFF ON flame-proving period begins.
180 ON OFF If the HPS fails to close on a call for high-gas heat and LPS
225 ON ON closes, the furnace operates at low-heat gas flow rate until
HPS closes.
1. Adaptive Heating Mode—Single-Stage Thermostat with
d. Flame-proving—When burner flame is proved at flame-
2-Stage Heating (See Fig. 13 for thermostat connections.)
proving sensor electrode (FSE), the control CPU begins the
NOTE: In response to thermostat call for heat R to W/W1, control blower-on delay period and continues to hold GV open. If
selects high-heat heating only with HIGH HEAT ONLY switch burner flame is not proved within 2 sec, the control CPU
(SW1) set to ON regardless of LOW HEAT switch (SW2) setting. closes GV, and the control CPU repeats the ignition
With HIGH HEAT ONLY switch set to OFF, LOW HEAT switch sequence for up to 3 more trials-for-ignition before going
selects either low-heat heating only mode when set to ON, or the to ignition lockout. The CONTROL TERMINATES
adaptive heating mode when set to OFF in response to a thermostat LOCKOUT AUTOMATICALLY after 3 hr, or by momen-
call for heat R to W/W1. (See Tables 6 and 7, and Fig. 15 for tarily interrupting 115-v power to furnace, or by interrupt-
description of switch settings or Fig. 16 for control circuit ing 24-v power at SEC1 or SEC2 to the control CPU (not
diagram.) at W/W1, G, R, etc.). Opening thermostat R-W circuit will
This furnace can operate as a 2-stage furnace with a single- not terminate an ignition lockout.
stage thermostat because furnace control CPU includes a If flame is proved when flame should not be present, the
programmed adaptive sequence of controlled operation, which control CPU locks out of gas heating mode and operates IDM
selects low- or high-gas heat operation. This selection is based on high speed until flame is no longer proved.
upon the stored history of the lengths of previous gas heating
on/off periods of the single-stage thermostat. e. Blower-on delay—If burner flame is proved, 45 sec after
The furnace will start up in either low- or high-gas heat. If the GV is opened BLWM is energized at the appropriate
furnace starts up in low-heat, the control CPU determines heating airflow: low- or high-heat CFM. Simultaneously,
low-heat on time (from 0 to 16 minutes) which is permitted the EAC terminals are energized with 115v and remain
before switching to high-heat. energized as long as BLWM is energized.
If power is interrupted, the stored history is erased. When this f. Switching from low- to high-gas heat—If furnace control
happens, the control CPU selects low-heat for 16 minutes and CPU switches from low- to high-heat, control CPU
then switches to high-heat, as long as the thermostat continues switches the IDM speed from low to high. The high-heat
to call for heat. Subsequent selection is based on stored history pressure switch relay (HPSR) closes. When IDM provides
of thermostat cycle times. sufficient pressure to close HPS, the high-heat gas valve
When thermostat calls for heat, R-W/W1 circuit closes. The solenoid GV is energized. The BLWM switches to high-
furnace control performs a self-check, verifies that the pres- heat airflow 5 sec after the control CPU switches from
sure switch contacts for low- and high-heat (LPS and HPS) are low-gas heat to high-gas heat.
open, and starts motor IDM in low speed or high speed as g. Switching from high- to low-gas heat—The control CPU
appropriate. will not switch from high- to low-gas heat while the
a. Inducer prepurge period—A 15 sec prepurge period begins thermostat R-W circuit is closed when a single-stage
when LPS contacts close. For high-heat operation, both thermostat is used.
LPS and HPS must be closed. For low-heat operation, only h. Blower-off delay—When the thermostat is satisfied, the
LPS must be closed. R-W circuit is opened, the GV is de-energized, stopping
b. Igniter warm-up—At end of the prepurge period, the HSI is gas flow to burners, and terminals HUM and COM 24v are
energized for a 17-sec igniter warm-up period. de-energized. The IDM remains energized for a 5 sec
c. Trial-for-ignition sequence—When igniter warm-up period post-purge period. The BLWM, which had been operating
is completed, the main gas valve relay contacts (MGVR-1 at low- or high-heat airflow, will operate at low-heat
and -2) (and high-heat pressure switch relay HPSR for airflow for 90 sec.
13
LS FRS2 NOTE 9 EQUIPMENT NOTE 1
CONNECTION DIAGRAM RED LPS GRY HPS BRN HI TO 115VAC FIELD DISCONNECT SWITCH
GROUND ILK
P
ORN
SEE BLWM-CTL
YEL
BRN BHI / LOR
RED
GV LO-GAS-HEAT
RED
LGPS PL5 PL5 L2
FRS1 BHT / CLR
DSS M C HI-GAS-HEAT 5
(WHEN USED) BLU L1
GRN IND 4
BLWR
NOTE 17
GRN SPARE 3 BLWM-PWR
ORN
IDM
O
HSI HI-COOL 2
Y1
Connect VIO wire to pin FUSED DISCONNECT NOTE 15 1
HEAT ALS2 GRN COMMON
FSE
SWITCH (WHEN REQ’D)
NOTE 9
A, B, C, or D as SET-UP ILK PL8
SWITCH JB NOTE #1 HSIR EAC-1 EAC-2
designated on furnace SWITCH
(WHEN USED)
RED
1 2 L1 BLK
rating plate as "PIN". NORM (WHEN USED)
* PL2 3 1
HI HT PL6 WHT L2 WHT FU2 HSI
WHT
RED
NOTE 7 PL6
BLU
ORN
2
ORN
GRY
VIO LO HT 1 2 GRN GRN IHI / LOR 9
BLK
WHT
ON
OFF
ON
OFF
ALS1 LO
BLK
BLK
A B C D BLOWER- IDR 2
YEL
4 PL3
WHT
OFF DELAY SWITCH 1 2 3 PL3 1 HI
IDM
ORN
(SEC.) 3 4 7 3 COM
14 1 90 SEC
135 SEC PR1 8
WHT
* YEL 115VAC PR2
180 SEC
225 SEC RED FU1 TRAN
SEC1 SEC2
BLK
PL7 PL4 1
YEL
PL2
ON
OFF
ON
OFF
6
BLU
BLK
BLU
BLK
5 N/A
BLK
BLK
HPSR
YEL
24VAC
WHT
RED
RED
GRN
BLK
1
WHT NOTE 6
RED 6 N/A
2
8 7
BRN 2
3
9
BLK
BLK
PR1 PR2 12 N/A FRS2 (WHEN
NOTE 15 WHT
BLU L2 USED)
BRN
L1 HUM 2
GRY
MGVR-2
BLK
WHT
* FACTORY YEL PL5 PL5 BLK BLWM FRS1
SETTINGS
1
5 LS
ORN IND 4 3

BLU GRN NOTE 17 COMMON 3
RED BLOWER-OFF DELAY RED WHT R
HI-COOL N 2 TRAN ALS1
AC BLOWER-OFF DELAY YEL 9 ALS2
GRN
1
SCHEMATIC DIAGRAM (NATURAL GAS & PROPANE)

HI-GAS GR TWIN
BLU
HI LOW-HEAT ONLY RED HEAT
1 2 3 4
400 HIGH-HEAT ONLY EAC-2 TEST PL4 5 6
M-HI MID HI PL8 SLAVE 24 (WHEN USED)
TWINNING
OFF
ON
LO-GAS VAC PL1
YEL
PL1
BLU
WHT
RED
HP HEAT EAC-1 JUMPER 4
1
WHT TWIN
TJ BHI / LOR NOTE 9 DSS
GRN TEST SPARE SPARE W2
TJ
2
M-LO EFFY M-HI MED 9 16 W/W1 MASTER
350 M 1
SEC1 PL9 BHT / CLR Y LPS
ORN
NOTE
12 11 10
HP W2 Com W/W1 Y/Y2 R G HUM LED FU1 1 8 16 Y2 (WHEN USED)
24V S SEC2 5
LO BLWR 2 LGPS
HI RED
315 CMFT LO BLU G NOTE 9
2-STAGE
COOL COOL AC GAS CONTINUOUS FAN - 6
CFM HEAT FURNACE
YEL
HP
RED
BLK
CFM SW1
BLU
PER TEMP CONTROL 4 HPS
SIZE
DEHUM
TON RISE
BLK VIO
YEL
GRN
WHT GRN
YEL BLU ORN RED GRN P
BRN
BLK ORN
W2 MGVR-1 1 HI
M
AFS NOTE 4
Y/Y2 CPU 10 GV
C
14
NOTE 8
G
BLWM-CTL PL9
HUM FSE
7
BK/PWM 10 DE 8 N/A
LEGEND NOTES: 3
16 C1
1. Use only copper wire between the disconnect switch and the furnace. OUT + 11 N/A
SW2
SW4
SW3
AFS AIRFLOW SELECTOR PL3 3-CIRCUIT IDM CONNECTOR

2. If any of the original wire, must be replaced, use the same or equivalent type.
C OM
PL4 6-CIRCUIT CONNECTOR OUT - 8
ALS1 AUXILIARY LIMIT SWITCH, OVERTEMP. MANUAL RESET, SPST (N.C.) 3. Inducer (IDM) motor contains internal auto-reset thermal overload switch.
ALS2 AUXILIARY LIMIT SWITCH, OVERTEMP. AUTO RESET, SPST (N.C.) PL5 1-CIRCUIT CONNECTOR (NOTE 16) EM/W2 13
4. Blower motor airflow selections are for nominal conditions. See Installation
BHI / LOR BLOWER MOTOR SPEED CHANGE RELAY, SPDT PL6 2-CIRCUIT HSI CONNECTOR 2
Instructions for details on optimum airflow selections. 10 12 13
BHT / CLR BLOWER MOTOR SPEED CHANGE RELAY, SPDT PL7 14-CIRCUIT CONNECTOR R 12 PL7
5. Blower motor (BLWM) is locked-rotor overload protected by redundant 14
BLWM BLOWER MOTOR, ICM2+ -CTL = CONTROL -PWR = POWER PL8 5-CIRCUIT CONNECTOR
electronic control circuits. Restart is attempted every 15 seconds for 2 minutes, C1 1 9
BLWR BLOWER MOTOR RELAY, SPST (N.O.) PL9 16-CIRCUIT CONNECTOR
CPU MICROPROCESSOR AND CIRCUITRY after which it locks OFF. Reset by turning OFF all control and/or power inputs. 8
SW1 HIGH-HEAT-ONLY SWITCH, SPST (MANUAL)* C2 3
DSS DRAFT SAFEGUARD SWITCH (N.C.) 6. Replace only with a 3-AMP fuse.
SW2 LOW-HAT-ONLY SWITCH, SPST (MANUAL)*
EAC-1 ELECTRONIC AIR CLEANER CONNECTION (115 VAC, 1 AMP MAX.) 7. Auxiliary limit switches (ALS1 & 2) used on some horizontal and some
SW3 & 4 BLOWER-OFF DELAY SETTING SWITCHES,
EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) downflow models. W/W1 2
SPST (MANUAL)* 6
FRS1 FLAME ROLLOUT SWITCH OVERTEMP. MANUAL RESET, SPST (N.C.) 8. This wire must be connected to furnace sheet metal for control to prove flame.
TJ TWINNING JUMPER, ADJ 7
FRS2 FLAME ROLLOUT SWITCH OVERTEMP. MANUAL RESET, SPST (N.C.) 9. Factory connected when LGPS not used. 5
SPDT(MANUAL CHANGE-OVER). (NOTE 17)
FSE FLAME-PROVING SENSOR ELECTRODE 10. Symbols are an electrical representation only. G 15
TRAN TRANSFORMER-115VAC/24VAC 11
FU1 FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED 11. BLOWER-ON DELAY: Gas heating 45 seconds, Cooling/Heat Pump 2 sec.
TWIN/TEST 1-CIRCUIT TWINNING BUSS CONNECTOR, HEAT 11
FU2 FUSE, FIELD INSTALLED 12. Cooling/Heat Pump BLOWER-OFF DELAY is 90 seconds.
GV GAS VALVE, REDUNDANT LOW-HEAT OPERATORS, 2-STAGE ALSO STATUS CODE RECALL. (NOTE 17)
13. IGNITION-LOCKOUT will occur after four consecutive unsuccessful
HPS HIGH-HEAT PRESSURE SWITCH, SPST (N.O.) JUNCTION trials-for-ignition. Control will automatically reset after three hours.
HPSR HIGH-HEAT PRESSURE SWITCH RELAY, SPST (N.C.) 14. Control must be grounded at pin 10 of 12-pin connector.
TERMINAL Y/Y2 14 1
HSI HOT-SURFACE IGNITER (115 VAC)
15. Inductor is used on 060 or -20 cooling airflow size furnaces only.
HSIR HOT-SURFACE IGNITOR RELAY, SPST (N.O.) CONTROL TERMINAL O 9
PL5 connectors are joined without IND on other furnace sizes. A B C D
HUM 24VAC HUMIDIFIER CONNECTION (0.5 AMP. MAX.) FACTORY POWER WIRING (115VAC) 16. Twinning is not permitted with ICM2+ blower motors. Keep twinning jumper in
IDM INDUCED DRAFT MOTOR, 2-SPEED, SHADED-POLE
FACTORY CONTROL WIRING (24VAC) MASTER position. HI AC
IDR INDUCER MOTOR RELAY, SPST (N.O.) COOL 5
IHI / LOR INDUCER MOTOR SPEED CHANGE RELAY, SPDT FIELD POWER WIRING (115VAC) 17. Terminals (HI-COOL, HI-GAS-HEAT, and LO-GAS-HEAT) are not used for
ICM2+ BLWM. Do not remove electrical insulators. DELAY 4 M-HI 400 MID HI
ILK BLOWER DOOR INTERLOCK SWITCH, SPST (N.O.) FIELD CONTROL WIRING (24VAC)
IND INDUCTOR (NOTE 16) COMPONENT TEST HP
CONDUCTOR ON CONTROL
JB JUNCTION BOX
LED LIGHT-EMITTING DIODE FOR STATUS CODES FIELD WIRING SCREW TERMINAL To initiate the component test sequence with no thermostat inputs and M-LO 350 EFFY M-HI MED
LGPS LOW GAS-PRESSURE SWITCH, SPST (N.O.) FIELD GROUND with all inducer Post-Purge and Blower-Off Delay periods completed,
LPS LOW-HEAT PRESSURE SWITCH, SPST (N.O.) LO HP
EQUIPMENT GROUND short the "TWIN/TEST" terminal to the "COM" terminal for about two
LS LIMIT SWITCH, OVERTEMPERATURE-AUTO RESET, SPST (N.C.) seconds. The control will turn ON the inducer motor Low-Speed, inducer 315 CMFT HI LO
FIELD SPLICE Y1 6 3
MGVR MAIN GAS VALVE RELAY DPST (N.O.) COOL COOL AC GAS CONTINUOUS FAN -
PLUG RECEPTACLE
motor High-Speed, HSI, blower motor Continuous-Fan Speed, blower SIZE CFM HP HEAT
-1 = VALVE -2 = HUMIDIFIER PER TEMP CFM
N/A NOT APPLICABLE
motor High-Gas-Heat Speed, and blower motor High-Cool Speed for TON RISE
AIRFLOW SELECTOR JUMPER PINS Y1
7-15 seconds each. Neither the gas valve nor the humidifier will be 4 NOTE 4
PL1 12-CIRCUIT CONNECTOR
AIRFLOW SELECTOR FACTORY SETTING O 7 AFS
PL2 9-CIRCUIT CONNECTOR turned ON.
322293-101 REV. C
A97587
Fig. 16—Wiring Diagram
(1.) When in low-gas heat and thermostat is satisfied, b. Two-Speed Cooling Outdoor Unit (See Fig. 14 for thermo-
blower will continue to operate at low-gas heat CFM stat connections.)
until the blower-off delay reaches 90 sec. If blower-off (1.) The thermostat closes the R to G-and-Y1 circuits for
delay switches (on the 2-stage furnace control) are set low cooling or closes the R to G-and-Y1-and-Y/Y2
for more than 90 sec, blower will operate at the circuits for high cooling. The R to Y1 circuit operates
selected continuous fan CFM for remaining blower- the outdoor unit on low-cooling speed. The R to
off delay time. G-and-Y1 circuit operates the furnace BLWM at
(2.) When in high-gas heat and thermostat is satisfied, low-cooling airflow (65 percent of single-speed cool-
blower will continue to operate at high-gas heat CFM ing airflow; different airflow than for low-gas heat).
until the blower-off delay expires, for all settings of The R to Y1-and-Y2 circuits operate the outdoor unit
the gas heat blower-off delay switches on the 2-stage on high-cooling airflow, and the R to G-and-Y/Y2-
furnace control. and-Y1 circuits operate furnace BLWM at high-
i. The furnace control is factory set for a 135-sec blower-off cooling airflow. Two-speed high-cooling airflow is
delay. 105 percent of single-speed cooling airflow.
2. Non-Adaptive Heating Mode—Two-Stage Thermostat and NOTE: Y1 is found in the furnace and in the outdoor unit. The
2-Stage Heating (See Fig. 14 for thermostat connections). furnace control CPU controls BLWM airflow by sensing only
NOTE: In response to thermostat call for heat R to W/W1 and G-and-Y1 for low-cooling airflow and G-and-Y1-and-Y/Y2 for
with HIGH HEAT ONLY switch SW1 set to OFF, the control high-cooling airflow.
selects low-heat only with LOW HEAT switch SW2 set to ON, or (2.) Terminals EAC-1 and EAC-2 are energized with 115v
the control selects adaptive heating mode with LOW HEAT switch when the BLWM is operating on either cooling
SW2 set to ON. The control selects high-heat only with HIGH- airflow.
HEAT ONLY switch SW1 set to ON. In response to thermostat (3.) When the thermostat is satisfied, the R to G-and-Y1
call for high-gas heat R to W1 and W2, the control selects or R to G-and-Y1-and-Y/Y2 circuits open. The out-
high-heat regardless of switch SW1 and SW2 settings. See Tables door unit stops, the furnace blower continues operat-
6 and 7, and Fig. 15 for description of switch settings or Fig. 16 for ing on same cooling airflow for an additional 90 sec.
control circuit diagram.
4. Continuous-Blower Mode
The start-up and shutdown functions and delays described in
item 1 apply to 2-stage heating mode as well, except for a. When R to G circuit is closed by the thermostat, BLWM
switching from low- to high-gas heat and vice versa. operates at LOW, MED, or HI (50 percent, 65 percent, or
100 percent of single-speed cooling airflow; different than
a. When thermostat calls for heat, the R-W/W1 circuit closes
low-gas heat airflow). LOW, MED, and HI selections are
for low-gas heat or the R to W1-and-W2 circuits close for
described in Set-up Procedures. Terminals EAC-1 and
high-gas heat. The furnace control performs a self-check,
EAC-2 are energized with 115v as long as the BLWM is
verifies pressure switch contacts for low- and high-heat
operating.
LPS and HPS are normally open, and starts IDM in low
speed or high speed as appropriate. b. During a call for heat, the BLWM stops during igniter
warm-up (17 sec), ignition (7 sec), and blower-on delay (45
b. Switching from low- to high-gas heat—If the thermostat
sec), allowing the furnace heat exchangers to heat up
R-W/W1 circuit for low-gas heat is closed and the R-W2
quickly, after which the BLWM operates at the appropriate
circuit for high-gas heat closes, the control CPU switches
gas heating airflow.
IDM speed from low to high. The HPSR closes. When
IDM provides sufficient pressure to close HPS, high-heat c. The BLWM reverts to continuous blower airflow after the
gas valve solenoid GV is energized. The BLWM switches heating cycle is completed. In high-gas heat, the furnace
to high-stage airflow 5 sec after R-W2 circuit closes. control CPU and ICM2+ motor control hold the BLWM at
low-heat airflow for a 90-sec blower-off delay period
c. Switching from high- to low-gas heat—If thermostat R-W2
(regardless of selected blower-off delay) before reverting to
circuit for high-stage opens and R-W/W1 circuit for low-
continuous-blower airflow.
gas heat remains closed, the control CPU switches IDM
speed from high to low. The HPSR opens to de-energize d. When thermostat "calls for low-cooling," the BLWM
high-heat gas valve solenoid GV. When IDM reduces switches to low-cool airflow or the selected continuous-
pressure sufficiently, HPS opens. The low-heat gas valve blower airflow, whichever is greater. Note that a HI
solenoid GV remains energized as long as LPS remains selection for continuous-blower airflow will provide more
closed. The BLWM switches to low-heat airflow 5 sec after than normal airflow during 2-speed low-cooling. When the
R-W2 circuit opens. thermostat is satisfied, the BLWM switches to continuous-
3. Cooling Mode blower airflow.
a. Single-Speed Cooling Outdoor Unit (See Fig. 13 for e. When the thermostat calls for high cooling, the BLWM
thermostat connections.) operates at high-cool airflow. When the thermostat is
satisfied, BLWM operates an additional 2 sec at high-cool
(1.) The thermostat closes R to G-and-Y circuits. The
airflow before reverting back to continuous-blower airflow.
R-Y circuit starts outdoor unit, and R to G-and-Y/Y2
circuits start the furnace BLWM on cooling speed. f. When R-G circuit is opened, BLWM continues operating
for an additional 90 sec, if no other function requires
(2.) The EAC terminals are energized with 115v when
BLWM operation.
BLWM is operating.
5. Heat Pump Mode
(3.) When thermostat is satisfied, the R to G-and-Y cir-
cuits are opened. The outdoor unit stops, and furnace NOTE: A dual-fuel thermostat is required with single-speed heat
BLWM continues operating at cooling airflow for an pumps. See dual-fuel thermostat Installation Instructions for
additional 90 sec. single-speed heat pump thermostat connections. No interface kit is
15
needed for 2-speed heat pumps. See 2-speed heat pump Installation 6. Defrost
Instructions to determine whether a standard or dual-fuel heat a. When furnace control R to W/W1-and-Y/Y2 circuits are
pump thermostat is required and for thermostat connections. closed, furnace control CPU continues BLWM operation at
a. Single-Speed Heat Pump Cooling heat pump heating airflow until the end of prepurge period,
(1.) The thermostat and interface kit close the R to then shuts off until the end of HSI igniter-on period (22
Y/Y2-and-G-and-O circuits to operate the furnace sec).
BLWM at cooling airflow. The Y/Y2 input to the b. When installed with a heat pump, the furnace control CPU
furnace control is necessary to provide adequate cool- automatically holds the blower-off time to 22 sec during
ing airflow. HSI igniter-on period. After 17 sec of the HSI igniter-on
(2.) Terminals EAC-1 and EAC-2 are energized with 115v period, a trial-for-ignition sequence occurs as described
when BLWM is operating. above for gas heating. After flame is proven and without a
blower-on delay, BLWM then operates at high-gas-heat
(3.) When thermostat is satisfied, furnace BLWM contin-
airflow during defrost. For both single-speed and 2-speed
ues operating at cooling airflow for an additional 90
heat pumps, defrost mode is in high-gas heat only.
sec.
c. When furnace control R-W/W1 circuit is opened, the
b. Two-Speed Heat Pump Cooling
furnace control CPU begins the normal inducer post-purge
(1.) The thermostat R to G-and-Y1-and-O circuits operate period and the BLWM continues operating for the blower-
the furnace BLWM at low-cool airflow. The thermo- off delay period. If the R-G circuit remains closed, the
stat R to G-and-Y/Y2-and-Y1-and-O circuits operate BLWM reverts to continuous-blower operation.
the furnace BLWM at high-cool airflow (105 percent
SET-UP PROCEDURES
of single-speed cooling airflow).
The ICM2+ blower motor operating mode selections are made on
NOTE: The furnace control CPU controls blower airflow by
the airflow selector (AFS) control with color-coded jumper wires.
sensing G, Y1, and O for low-cool airflow and G, Y1, Y/Y2, and
The factory jumper settings have large bold circles marked around
O for 2-speed high-cool airflow.
the pins. (See Fig. 17.)
(2.) Terminals EAC-1 and EAC-2 are energized with 115v
NOTE: The ICM2+ furnaces are not approved for twinning.
when the BLWM is operating at either cooling air-
flow. 1. Gas Heating
(3.) When the thermostat is satisfied, the furnace BLWM a. The VIOLET wire is factory connected to 1 of 4 pins: A, B,
continues operating at the same cooling airflow for an C, or D on airflow selector. The factory pin selection can be
additional 90 sec. checked by noting PIN marking in lower right-hand corner
of furnace rating plate.
c. Single-Speed Heat Pump Heating
b. The gas heating air temperature rise is selected on airflow
(1.) The thermostat and accessory interface kit R to G-
selector (See Figs. 16 and 17.) with RED and VIOLET
and-Y/Y2 circuits operate the furnace BLWM at heat
jumper wires. The selections are MID, HI, and MED-HI.
pump heating airflow. Heating airflow is the same as
MID gives mid point of temperature rise range marked on
cooling airflow for airflow selection HP-EFFY and 90
rating plate. HI gives high end of temperature rise range.
percent of cooling airflow for HP-CMFT selection.
MID-HI gives temperature rise about halfway between
(2.) Terminals EAC-1 and EAC-2 are energized with 115v MID and HI. Select the rise by moving WHITE connectors
when the BLWM is operating. on RED and VIOLET jumper wires to desired pin posi-
(3.) When thermostat is satisfied, the furnace BLWM tions. These settings select the rise for high and low heat.
continues operating at same heat pump heating airflow See Table 8 for air temperature rise.
for an additional 90 sec. 2. Cooling and Heat Pump Heating
d. Two-Speed Heat Pump Heating a. The cooling and heat pump selections can be determined
(1.) The thermostat closes R to Y1-and-G circuits for low from Tables 9 and 10. The selections are made by moving
heat and operates the furnace BLWM at heat pump the WHITE connector on appropriately colored jumper
low-heat airflow (may not be identical to low-cooling wire to desired pin position.
airflow, depending on HP selection at airflow selec- NOTE: Power must be cycled off and then on for the cool size
tor). Closing R-Y/Y2, Y1 and G circuits to furnace selection to take effect. Power need not be cycled off and on for the
provides BLWM heat pump high-heat airflow. CFM/TON to take effect.
NOTE: The furnace control CPU controls BLWM airflow by b. The YELLOW COOL SIZE jumper is used to select
sensing G and Y1 for heat pump low-heat airflow, and G, Y1, and airflow to match the needed tons for the cooling or heat
Y/Y2 for heat pump high-heat airflow (105 percent of single-speed pump system. The BLUE CFM/TON jumper is used to
heating airflow). select a slight adjustment to airflow. The traditional CFM
(2.) Terminals EAC-1 and EAC-2 are energized with 115v per ton is 400 for cooling and heat pump airflow. 350 CFM
when BLWM is operating at either heating airflow. per ton is the airflow used to attain best efficiency with
(3.) When the thermostat is satisfied, the furnace BLWM these units. 315 CFM per ton is the airflow used for
continues operating at same heating airflow for an improved dehumidification and/or with undersized ducts.
additional 90 sec. Additional humidity control can be attained by using a
humidistat. (See Set-up Procedures section, item 4.)
(4.) Opening only R-Y/Y2 circuit switches BLWM to heat
pump low-heat airflow. c. The ORANGE jumper wire selects airflow for cooling-only
(AC) or heat pump heating and cooling, and selects heat
pump heating best efficiency (HP EFFY) or enhanced
comfort (HP CMFT). HP EFFY provides the same heating
16
ensure that there are no thermostat inputs to the control and all
A B C D
time delays have expired. Short the TWIN/TEST terminal to
ground or COM 24v for 1 to 4 sec. (See Fig. 14.)
P12 NOTE: The component test feature will not operate if the control
is receiving any thermostat signals or until all time delays have
expired. The ICM2+ blower motor speed ramp-up will slightly
D7 D1 delay blower response times.
D2
D6 D10 The component test sequence is as follows:
D3
R2
Q1
a. The furnace control checks itself, operates the inducer
D4
R1 motor on low speed for 7 sec and on high speed for 7 sec,
D5 R3
D11 then stops.
K1
b. The hot surface igniter is energized for 15 sec, then
D8
D9
de-energized.
BLU RED GRN
c. The blower motor operates at continuous-fan airflow for 7
HI
AC
sec then stops.
HI d. The blower motor operates at high-gas heat airflow for 7
AIRFLOW SELECTOR
M-HI 400
MID
HP
sec. The gas valve and humidifier terminal HUM are not
M-LO 350 EFFY M-HI MED energized for safety reasons.
HP e. The blower motor operates at single-speed cooling/heat
ICM2+
315 CMFT LO
LO HI pump heating airflow (or 2-speed heat pump high-
COOL COOL AC GAS CONTINUOUS FAN heat/high-cooling) for 7 sec, then stops.
CFM HEAT CFM
S PER HP TEMP NOTE: The EAC terminals are energized when the blower is
I TON RISE
Z
E YEL BLU ORN RED
energized.
GRN
2. After all connections have been made, purge gas lines and
A96061 check for leaks.
Fig. 17—Airflow Selector Control
airflow as used for cooling. HP CMFT reduces the heating
airflow to 90 percent of the cooling airflow for a higher air
Never purge a gas line into a combustion chamber. Never use
temperature rise and better comfort.
matches, candles, flame, or other sources of ignition for the
3. Continuous-fan purpose of checking leakage. Use a soap-and-water solution
The GREEN jumper wire selects airflow CFM for continuous- to check for leakage. A failure to follow this warning can
fan. LO provides 50 percent of airflow used for single-speed cause a fire, explosion, personal injury, or death.
cooling or 2-speed cooling. MED provides 65 percent of
3. To operate furnace, follow procedures on operating instruc-
cooling airflow. HI provides 100 percent of cooling airflow
tions label attached to furnace.
for continuous-fan operation.
4. With furnace operating, set thermostat below room tempera-
NOTE: If HI is selected with a 2-speed cooling or heat pump
ture and observe that furnace goes off. Set thermostat above
system, the airflow will remain at 100 percent of high-
room temperature and observe that furnace restarts.
cooling/heating when the system is in low-cool and heat pump
low-heat mode. Continuous-fan selection has no effect on gas- ADJUSTMENTS
heating airflow. 1. Set gas input rate.
4. As an alternative to selecting 315 CFM per ton for cooling → The gas input rate must be set for both high- and low-stage
airflow, additional dehumidification on demand can be heat. Each adjustment is made independently at the gas control
achieved with use of a field-supplied humidistat. Remove the regulators. The gas valve regulator has been nominally set at
factory-installed GREEN wire marked DEHUM from the 1.5-in. wc for low-stage and 3.5-in. wc for high-stage for
1/4-in. quick-connect at the G terminal on furnace control. natural gas.
Connect a humidistat that opens-on-humidity-rise between the
Furnace gas input rate on rating plate is for installations at
green wire marked DEHUM and the G terminal on the furnace
altitudes up to 2000 ft.
control. When humidistat contacts open, airflow will be
reduced to 80 percent of selected airflow, but not less than 280 In the U.S.A., input rating for altitudes above 2000 ft must be
CFM per ton. reduced by 4 percent for each 1000 ft above sea level.
→ The humidistat may be located in the return air duct or the In Canada, input rating must be derated by 10 percent for
conditioned space. Follow instructions included with humidis- altitudes of 2000 ft to 4500 ft above sea level.
tat. Furnace input rate must be within ±2 percent of input on
NOTE: When a humidistat is calling for reduced airflow and the furnace rating plate.
thermostat is satisfied, blower will not operate on continuous-fan 2. Determine natural gas orifice size and manifold pressure for
LOW setting to prevent re-evaporation of condensate at the correct input.
evaporator coil. When continuous-fan MED or HI setting is a. Obtain yearly gas heat value average (at installed altitude)
selected, normal airflow will be reduced to 80 percent. from local gas supplier.
START-UP PROCEDURES b. Obtain yearly gas specific gravity average from local gas
1. Component test—The furnace features a component test supplier.
system to help diagnose a system problem in the case of a c. Verify furnace model. Table 11 can only be used for model
component failure. To initiate the component test procedure, 58UHV and 58UXV Furnaces.
17
Table 8—Gas Heat Airflow—Nominal CFM at up to 0.70-in. w.c. ESP (With Filter)
GAS HEAT TEMP RISE* GAS HEAT TEMP RISE (°F)† GAS HEAT AIRFLOW (CFM)
FURNACE SIZE Jumper Position
High-Stage Low-Stage High-Stage Low-Stage
Red Wire Violet Wire
HI A 51 45 925 615
060 M-HI A 46 38 1085 730
MID D 40 30 1250 1135
HI A 58 44 970 790
080 M-HI A 51 39 1140 925
MID D 45 29 1310 1395
HI A 51 44 1430 1035
100** M-HI A 45 39 1685 1215
MID D 40 30 1935 1630
HI A 69 49 1330 1240
120** M-HI A 59 43 1560 1460
MID D 55 40 1720 1605
*Use listed jumper position combinations only.
†Within ± 2°F
→ ** Air delivery may be reduced by as much as 3% when using a single side return.
Table 9—Cooling and Heat Pump Efficiency Heating Airflow Nominal CFM
at up to 0.70-in. w.c. ESP† (With Filter)
AC AIR CONDITIONING, COOLING AIRFLOW
AC/HP JUMPER POSITION: HP—EFFY HEAT PUMP—EFFICIENCY, COOLING AND HEATING AIRFLOW
HP—CFMT HEAT PUMP—COMFORT, COOLING AIRFLOW
Airflow Single-Speed Two-Speed (High/Low)
Selection CFM CFM
Furnace Cool CFM Per Ton Jumper Position
Cool Size Cool CFM Per Ton
Size
Jumper Tons Jumper Position 400 350 315
Position 400 350 315 High Low High Low High Low
LO 1-1/2 600 530 500* 630 500* 550 500* 500* 500*
M-LO 2 800 700 630 865 510 735 500* 660 500*
060
M-HI 2-1/2 1000 880 790 1060 650 920 570 825 510
HI 3 1200 1050 945 1260 780 1100 680 990 585
LO 2-1/2 1000 875 790 1050 660 920 595 830 545
M-LO 3 1215 1050 945 1260 790 1100 700 990 625
080
M-HI 3-1/2 1400 1225 1100 1470 910 1280 805 1155 715
HI 4 1600† 1400 1350 1635† 1040 1470 915 1325 820
LO 3 1195 1045 950 1260 780 1090 775 990 700*
M-LO 3-1/2 1400 1225 1090 1470 910 1285 830 1155 715
100**
M-HI 4 1600 1400 1260 1680 1040 1465 915 1325 820
HI 5 2000 1750 1575 2085 1300 1840 1150 1655 1025
LO 3 1160 1050 955 1195 865 1085 785 985 785
M-LO 3-1/2 1400 1220 1090 1420 970 1265 875 1150 845
120**
M-HI 4 1600 1395 1250 1650 1070 1465 975 1315 930
HI 5 2000 1750 1565 2110 1300 1865 1140 1640 1080
* Minimum airflow is set for use with electronic air cleaner: 060—500 CFM, 080—500 CFM, 100—700 CFM, 120—700 CFM
→ † Maximum available external static pressure is 0.70-in. w.c. for all furnace model sizes and operating modes, except maximum available external static pressure is
0.50-in. w.c. for HI cool size airflow at 400 CFM per ton selection with the 080 size furnace.
NOTES:
1. A humidistat can be added to reduce airflow for better dehumidification when needed. This feature reduces the selected cooling airflow by 20% (280 CFM per ton limit).
2. Continuous-fan settings are 50%, 65%, or 100% of selected cooling airflow.
18
Table 10—Heat Pump Comfort Heating Nominal CFM at up to 0.70-in. w.c. ESP (With Filter)
AC/HP JUMPER POSITION: HP—CMFT HEAT PUMP—COMFORT, HEATING AIRFLOW
Airflow Single-Speed Two-Speed (High/Low)
Selection CFM CFM
Furnace Cool CFM Per Ton Jumper Position
Cool Size Cool CFM Per Ton
Size
Jumper Tons Jumper Position 400 350 315
Position 400 350 315 HIGH LOW HIGH LOW HIGH LOW
LO 1-1/2 540 500* 500* 565 500* 500* 500* 500* 500*
M-LO 2 720 630 570 780 500* 660 500* 595 500*
060
M-HI 2-1/2 900 790 710 945 585 830 515 740 500*
HI 3 1080 945 855 1135 700 990 610 895 555
LO 2-1/2 900 785 710 945 605 825 535 755 500*
M-LO 3 1080 945 850 1135 715 990 630 895 560
080
M-HI 3-1/2 1260 1100 990 1325 830 1150 725 1040 655
HI 4 1440 1260 1135 1510 940 1325 825 1190 740
LO 3 1075 940 855 1130 700 980 700 890 700*
M-LO 3-1/2 1260 1100 990 1325 820 1155 750 1040 700*
100**
M-HI 4 1440 1260 1130 1510 935 1320 825 1190 740
HI 5 1800 1575 1420 1890 1170 1655 1035 1490 920
LO 3 1045 945 860 1075 780 975 750 885 750
M-LO 3-1/2 1260 1100 980 1280 875 1140 790 1035 760
120**
M-HI 4 1440 1255 1125 1485 965 1320 880 1185 835
HI 5 1800 1575 1410 1900 1170 1650 1025 1475 970
* Minimum airflow is set for electronic air cleaner: 060—500 CFM, 080—500 CFM, 100—700 CFM, 120—700 CFM
NOTE: Continuous-fan settings are 50%, 65%, or 100% of selected cooling airflow.
d. Find installation altitude in Table 11.

NOTE: For Canada altitudes of 2000 to 4500 ft, use U.S.A.
DO NOT bottom out gas valve regulator adjusting screw.
altitudes of 2001 to 3000 ft in Table 11.
This can result in unregulated manifold pressure and result in
e. Find closest natural gas heat value and specific gravity in excess overfire and heat exchanger failures.
Table 11.
f. Follow heat value and specific gravity lines to point of
intersection to find orifice size and low- and high-heat
manifold pressure settings for proper operation.
EXAMPLE: (0—2000 ft altitude)

Heating value = 1075 Btu/cu ft
Specific gravity = 0.62
Therefore: Orifice No. 45
Manifold pressure: 3.4-in. wc for high heat
1.4-in. wc for low heat
* Furnace is shipped with No. 45 orifices.
In this example, all main burner orifices are the correct size
and do not need to be changed to obtain proper input rate.
BURNER
g. Check and verify burner orifice size in furnace. NEVER ORIFICE
ASSUME ORIFICE SIZE; ALWAYS CHECK AND
VERIFY.
3. Adjust manifold pressure to obtain input rate.
a. Remove caps that conceal adjustment screws for low- and A93059
high-heat gas valve regulators. (See Fig. 18.)
b. Move setup switch SW-2 on control to ON position. (See
Fig. 15.) This keeps furnace locked in low-heat operation. DO NOT redrill orifices. Improper drilling (burrs, out-of-
round holes, etc.) can cause excessive burner noise and
c. Jumper R and W/W1 thermostat connections on control to misdirection of burner flames. This can result in flame
start furnace. impingement of burners and heat exchangers, causing
d. Turn low-heat adjusting screw (5/64 hex Allen wrench) failures.
counterclockwise (out) to decrease input rate or clockwise
(in) to increase input rate.
NOTE: DO NOT set low-heat manifold pressure less than 1.3-in.
wc or more than 1.7-in. wc for natural gas. If manifold pressure is NOTE: If orifice hole appears damaged or it is suspected to have
outside this range, change main burner orifices. been redrilled, check orifice hole with a numbered drill bit of
19
Table 11—Model 58UHV and 58UXV Orifice Size* and Manifold Pressure for Correct Input
(Tabulated Data Based on 20,000 Btuh High Heat/13,000 Btuh Low Heat per Burner
Derated 4% for Each 1000 Ft Above Sea Level)
SPECIFIC GRAVITY OF NATURAL GAS
AVG GAS
ALTITUDE 0.58 0.60 0.62 0.64 0.66
HEAT VALUE
RANGE Manifold Manifold Manifold Manifold Manifold
AT ALTITUDE Orifice Orifice Orifice Orifice Orifice
(FT) Pressure Pressure Pressure Pressure Pressure
(BTU/CU FT) No. No. No. No. No.
High/Low High/Low High/Low High/Low High/Low
850 43 3.7/1.5 43 3.8/1.6 42 3.2/1.4 42 3.3/1.4 42 3.4/1.4
875 43 3.5/1.5 43 3.6/1.5 43 3.7/1.6 43 3.8/1.6 42 3.2/1.4
900 44 3.7/1.6 43 3.4/1.4 43 3.5/1.5 43 3.6/1.5 43 3.7/1.6
U.S.A. and Canada
0 925 44 3.5/1.5 44 3.7/1.6 44 3.8/1.6 43 3.4/1.4 43 3.5/1.5

950 44 3.4/1.4 44 3.5/1.5 44 3.6/1.5 44 3.7/1.6 44 3.8/1.6
to 975 44 3.2/1.3 44 3.3/1.4 44 3.4/1.4 44 3.5/1.5 44 3.6/1.5
1000 45 3.7/1.6 45 3.8/1.6 44 3.2/1.4 44 3.4/1.4 44 3.5/1.5
2000 1025 45 3.5/1.5 45 3.6/1.5 45 3.7/1.6 44 3.2/1.3 44 3.3/1.4
1050 45 3.3/1.4 45 3.4/1.5 45 3.6/1.5 45 3.7/1.6 45 3.8/1.6
1075 45 3.2/1.3 45 3.3/1.4 45 3.4/1.4 45 3.5/1.5 45 3.6/1.5
1100 47 3.6/1.5 47 3.7/1.6 45 3.2/1.4 45 3.4/1.4 45 3.5/1.5
AVG GAS
ALTITUDE 0.58 0.60 0.62 0.64 0.66
HEAT VALUE
U.S.A. 775 43 3.4/1.4 43 3.5/1.5 43 3.6/1.5 43 3.7/1.6 43 3.8/1.6
Altitudes 800 44 3.6/1.5 44 3.8/1.6 43 3.4/1.4 43 3.5/1.5 43 3.6/1.5
2001 825 44 3.4/1.4 44 3.5/1.5 44 3.7/1.5 44 3.8/1.6 43 3.4/1.4
U.S.A. and Canada
to 850 44 3.2/1.4 44 3.3/1.4 44 3.4/1.5 44 3.6/1.5 44 3.7/1.5

3000 875 45 3.7/1.6 45 3.8/1.6 44 3.2/1.4 44 3.4/1.4 44 3.5/1.5
or 900 45 3.5/1.5 45 3.6/1.5 45 3.7/1.6 45 3.8/1.6 44 3.3/1.4
Canada 925 45 3.3/1.4 45 3.4/1.4 45 3.5/1.5 45 3.6/1.5 45 3.7/1.6
Altitudes 950 47 3.7/1.6 45 3.2/1.4 45 3.3/1.4 45 3.4/1.5 45 3.6/1.5
2000 975 47 3.5/1.5 47 3.6/1.5 45 3.2/1.3 45 3.3/1.4 45 3.4/1.4
to 1000 48 3.8/1.6 47 3.5/1.5 47 3.6/1.5 47 3.7/1.6 45 3.2/1.4
4500 1025 48 3.6/1.5 48 3.8/1.6 47 3.4/1.4 47 3.5/1.5 47 3.6/1.5
AVG GAS
ALTITUDE 0.58 0.60 0.62 0.64 0.66
HEAT VALUE
750 44 3.6/1.5 44 3.8/1.6 43 3.4/1.4 43 3.5/1.5 43 3.6/1.5
775 44 3.4/1.4 44 3.5/1.5 44 3.6/1.5 44 3.8/1.6 43 3.4/1.4
800 44 3.2/1.4 44 3.3/1.4 44 3.4/1.4 44 3.5/1.5 44 3.6/1.5
3001 825 45 3.6/1.5 45 3.8/1.6 44 3.2/1.4 44 3.3/1.4 44 3.4/1.4
U.S.A. Only
850 45 3.4/1.4 45 3.5/1.5 45 3.7/1.5 45 3.8/1.6 44 3.2/1.4

to 875 45 3.2/1.4 45 3.3/1.4 45 3.5/1.5 45 3.6/1.5 45 3.7/1.6
900 47 3.6/1.5 45 3.2/1.3 45 3.3/1.4 45 3.4/1.4 45 3.5/1.5
4000 925 47 3.4/1.5 47 3.6/1.5 47 3.7/1.6 45 3.2/1.4 45 3.3/1.4
950 48 3.7/1.6 48 3.8/1.6 47 3.5/1.5 47 3.6/1.5 47 3.7/1.6
975 48 3.5/1.5 48 3.7/1.5 48 3.8/1.6 47 3.4/1.4 47 3.5/1.5
1000 48 3.4/1.4 48 3.5/1.5 48 3.6/1.5 48 3.7/1.6 48 3.8/1.6
* Orifice numbers shown in BOLD are factory installed.
20
Table 11—Model 58UHV and 58UXV Orifice Size* and Manifold Pressure for Correct Input (Continued)
(TABULATED DATA BASED ON 20,000 BTUH HIGH HEAT/13,000 BTUH LOW HEAT PER BURNER
DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL)
AVG GAS
ALTITUDE 0.58 0.60 0.62 0.64 0.66
HEAT VALUE
725 44 3.4/1.4 44 3.5/1.5 44 3.6/1.5 44 3.8/1.6 43 3.4/1.4
750 44 3.2/1.3 44 3.3/1.4 44 3.4/1.4 44 3.5/1.5 44 3.6/1.5
775 45 3.6/1.5 45 3.7/1.6 44 3.2/1.3 44 3.3/1.4 44 3.4/1.4
U.S.A. Only
4001 800 45 3.4/1.4 45 3.5/1.5 45 3.6/1.5 45 3.7/1.6 44 3.2/1.3

825 45 3.2/1.3 45 3.3/1.4 45 3.4/1.4 45 3.5/1.5 45 3.6/1.5
to 850 47 3.6/1.5 47 3.7/1.6 45 3.2/1.4 45 3.3/1.4 45 3.4/1.4
875 48 3.8/1.6 47 3.5/1.5 47 3.6/1.5 47 3.7/1.6 45 3.2/1.4
5000 900 48 3.6/1.5 48 3.8/1.6 47 3.4/1.4 47 3.5/1.5 47 3.6/1.5
925 48 3.4/1.5 48 3.6/1.5 48 3.7/1.6 48 3.8/1.6 47 3.4/1.5
950 49 3.8/1.6 48 3.4/1.4 48 3.5/1.5 48 3.6/1.5 48 3.7/1.6
AVG GAS
ALTITUDE 0.58 0.60 0.62 0.64 0.66
HEAT VALUE
700 44 3.2/1.3 44 3.3/1.4 44 3.4/1.4 44 3.5/1.5 44 3.6/1.5
725 45 3.6/1.5 45 3.7/1.6 45 3.8/1.6 44 3.3/1.4 44 3.4/1.4
750 45 3.4/1.4 45 3.5/1.5 45 3.6/1.5 45 3.7/1.6 45 3.8/1.6
775 45 3.2/1.3 45 3.3/1.4 45 3.4/1.4 45 3.5/1.5 45 3.6/1.5
5001 800 47 3.5/1.5 47 3.6/1.5 45 3.2/1.3 45 3.3/1.4 45 3.4/1.4
U.S.A. Only
825 48 3.8/1.6 47 3.4/1.4 47 3.5/1.5 47 3.7/1.5 45 3.2/1.3

to 850 48 3.6/1.5 48 3.7/1.6 48 3.8/1.6 47 3.4/1.5 47 3.5/1.5
875 48 3.4/1.4 48 3.5/1.5 48 3.6/1.5 48 3.7/1.6 48 3.8/1.6
6000 900 49 3.7/1.6 49 3.8/1.6 48 3.4/1.4 48 3.5/1.5 48 3.6/1.5
925 49 3.5/1.5 49 3.6/1.5 49 3.8/1.6 48 3.3/1.4 48 3.4/1.4
950 49 3.3/1.4 49 3.5/1.5 49 3.6/1.5 49 3.7/1.6 49 3.8/1.6
975 50 3.7/1.6 49 3.3/1.4 49 3.4/1.4 49 3.5/1.5 49 3.6/1.5
1000 50 3.6/1.5 50 3.7/1.6 50 3.8/1.6 49 3.3/1.4 49 3.4/1.4
AVG GAS
ALTITUDE 0.58 0.60 0.62 0.64 0.66
HEAT VALUE
650 44 3.2/1.4 44 3.3/1.4 44 3.4/1.4 44 3.5/1.5 44 3.6/1.5
675 45 3.6/1.5 45 3.7/1.6 45 3.8/1.6 44 3.3/1.4 44 3.4/1.4
700 45 3.3/1.4 45 3.5/1.5 45 3.6/1.5 45 3.7/1.6 45 3.8/1.6
U.S.A. Only
6001 725 47 3.7/1.6 45 3.2/1.4 45 3.3/1.4 45 3.4/1.5 45 3.5/1.5

750 47 3.5/1.5 47 3.6/1.5 47 3.7/1.6 45 3.2/1.4 45 3.3/1.4
to 775 48 3.7/1.6 48 3.8/1.6 47 3.5/1.5 47 3.6/1.5 47 3.7/1.6
800 48 3.5/1.5 48 3.6/1.5 48 3.7/1.6 48 3.8/1.6 47 3.5/1.5
7000 825 49 3.8/1.6 48 3.4/1.4 48 3.5/1.5 48 3.6/1.5 48 3.7/1.6
850 49 3.6/1.5 49 3.7/1.6 48 3.3/1.4 48 3.4/1.4 48 3.5/1.5
875 49 3.4/1.4 49 3.5/1.5 49 3.6/1.5 49 3.8/1.6 48 3.3/1.4
21
Table 11—Model 58UHV and 58UXV Orifice Size* and Manifold Pressure for Correct Input (Continued)
(TABULATED DATA BASED ON 20,000 BTUH HIGH HEAT/13,000 BTUH LOW HEAT PER BURNER
DERATED 4% FOR EACH 1000 FT ABOVE SEA LEVEL)
AVG GAS
ALTITUDE 0.58 0.60 0.62 0.64 0.66
HEAT VALUE
625 45 3.6/1.5 45 3.7/1.6 44 3.2/1.3 44 3.3/1.4 44 3.4/1.4
650 45 3.3/1.4 45 3.5/1.5 45 3.6/1.5 45 3.7/1.6 45 3.8/1.6
675 47 3.7/1.6 45 3.2/1.4 45 3.3/1.4 45 3.4/1.4 45 3.5/1.5
U.S.A. Only
7001 700 47 3.4/1.4 47 3.5/1.5 47 3.7/1.5 45 3.2/1.3 45 3.3/1.4

725 48 3.6/1.5 48 3.8/1.6 47 3.4/1.4 47 3.5/1.5 47 3.6/1.5
to 750 48 3.4/1.4 48 3.5/1.5 48 3.6/1.5 48 3.8/1.6 47 3.4/1.4
775 49 3.7/1.6 48 3.3/1.4 48 3.4/1.4 48 3.5/1.5 48 3.6/1.5
8000 800 49 3.5/1.5 49 3.6/1.5 49 3.8/1.6 48 3.3/1.4 48 3.4/1.4
825 49 3.3/1.4 49 3.4/1.4 49 3.5/1.5 49 3.6/1.5 49 3.8/1.6
850 50 3.7/1.6 50 3.8/1.6 49 3.3/1.4 49 3.4/1.4 49 3.5/1.5
AVG GAS
ALTITUDE 0.58 0.60 0.62 0.64 0.66
HEAT VALUE
600 45 3.4/1.4 45 3.5/1.5 45 3.6/1.5 45 3.7/1.6 45 3.8/1.6
625 47 3.7/1.6 45 3.2/1.4 45 3.3/1.4 45 3.4/1.4 45 3.5/1.5
8001 650 47 3.4/1.4 47 3.5/1.5 47 3.6/1.5 45 3.2/1.3 45 3.3/1.4
U.S.A. Only
675 48 3.6/1.5 48 3.7/1.6 48 3.8/1.6 47 3.5/1.5 47 3.6/1.5

to 700 48 3.3/1.4 48 3.5/1.5 48 3.6/1.5 48 3.7/1.6 48 3.8/1.6
725 49 3.7/1.5 49 3.8/1.6 48 3.3/1.4 48 3.4/1.5 48 3.5/1.5
9000 750 49 3.4/1.4 49 3.5/1.5 49 3.7/1.5 49 3.8/1.6 48 3.3/1.4
775 50 3.8/1.6 49 3.3/1.4 49 3.4/1.4 49 3.5/1.5 49 3.6/1.5
800 50 3.6/1.5 50 3.7/1.6 50 3.8/1.6 49 3.3/1.4 49 3.4/1.4
AVG GAS
ALTITUDE 0.58 0.60 0.62 0.64 0.66
HEAT VALUE
575 47 3.7/1.6 45 3.2/1.4 45 3.3/1.4 45 3.4/1.4 45 3.5/1.5
600 47 3.4/1.4 47 3.5/1.5 47 3.6/1.5 47 3.7/1.6 45 3.2/1.4
9001 625 48 3.6/1.5 48 3.7/1.6 48 3.8/1.6 47 3.5/1.5 47 3.6/1.5
U.S.A. Only
650 48 3.3/1.4 48 3.4/1.4 48 3.5/1.5 48 3.6/1.5 48 3.7/1.6

to 675 49 3.6/1.5 49 3.7/1.6 49 3.8/1.6 48 3.4/1.4 48 3.5/1.5
700 49 3.3/1.4 49 3.4/1.5 49 3.6/1.5 49 3.7/1.6 49 3.8/1.6
10,000 725 50 3.7/1.6 50 3.8/1.6 49 3.3/1.4 49 3.4/1.4 49 3.5/1.5
750 50 3.4/1.5 50 3.6/1.5 50 3.7/1.6 50 3.8/1.6 49 3.3/1.4
775 51 3.8/1.6 50 3.3/1.4 50 3.4/1.5 50 3.5/1.5 50 3.7/1.5
22
correct size. Never redrill an orifice. A burr-free and squarely Table 13—Altitude Derate Multiplier for U.S.A.
aligned orifice hole is essential for proper flame characteristics.
ALTITUDE % OF DERATE MULTIPLIER
e. Move setup switch SW-2 to OFF position after completing (FT) DERATE FACTOR FOR U.S.A.*
low-heat adjustment. 0—2000 0 1.00
2001—3000 8—12 0.90
f. Jumper R and W2 thermostat connections on control center.
3001—4000 12—16 0.86
(See Fig. 12.) This keeps furnace locked in high-heat
4001—5000 16—20 0.82
operation.
5001—6000 20—24 0.78
g. Turn high-heat adjusting screw (5/64 hex Allen wrench) 6001—7000 24—28 0.74
counterclockwise (out) to decrease input rate or clockwise 7001—8000 18—32 0.70
(in) to increase rate. 8001—9000 32—36 0.66
NOTE: DO NOT set high-heat manifold pressure less than 3.2-in. 9001—10,000 36—40 0.62
wc or more than 3.8-in. wc for natural gas. If manifold pressure is * Derate multiplier factor is based on midpoint altitude for altitude range.
outside this range, change main burner orifices.
h. When correct input is obtained, replace caps that conceal
gas valve regulator adjustment screws. Main burner flame
should be clear blue, almost transparent. (See Fig. 19.) EXAMPLE:
85,000 Btuh input furnace installed at 4300 ft.
i. Remove jumper R to W2.
Furnace Input Derate Furnace Input Rate
4. Verify natural gas input rate by clocking gas meter. Rate at X Multiplier = at Installation
Sea Level Factor Altitude
a. Calculate high-altitude adjustment (if required).
UNITED STATES 85,000 X 0.82 = 69,700
At altitudes above 2000 ft, this furnace has been approved
for a 4 percent derate for each 1000 ft above sea level. See CANADA
Table 13 for derate multiplier factor and example. At installation altitudes from 2000 to 4500 ft, this furnace
must be derated 10 percent by an authorized Gas Conver-
sion Station or Dealer. To determine correct input rate for
altitude, see example above and use 0.90 as derate multi-
Table 12—Gas Rate (Cu Ft/Hr) plier factor.
SECONDS SIZE OF TEST DIAL SECONDS SIZE OF TEST DIAL
FOR 1 FOR 1
b. Check that gas valve adjustment caps are in place for
1 2 5 1 2 5
REVOLUTION cu ft cu ft cu ft REVOLUTION cu ft cu ft cu ft proper input to be clocked.
10 360 720 1800 50 72 144 360 c. Obtain yearly gas heat value average for local gas supply.
11 327 655 1636 51 71 141 355
12 300 600 1500 52 69 138 346 NOTE: Be sure heating value of gas used for calculations is
13 277 555 1385 53 68 136 340
14 257 514 1286 54 67 133 333
correct for your altitude. Consult local gas utility for altitude
15 240 480 1200 55 65 131 327
adjustment of gas heating value.
16 225 450 1125 56 64 129 321
17 212 424 1059 57 63 126 316
d. Check and verify orifice size in furnace. NEVER AS-
18 200 400 100 58 62 124 310 SUME THE ORIFICE SIZE. ALWAYS CHECK AND
19 189 379 947 59 61 122 305 VERIFY.
20 180 360 900 60 60 120 300
21 171 343 857 62 58 116 290 e. Turn off all other gas appliances and pilots.
22 164 327 818 64 56 112 281
23 157 313 783 66 54 109 273 f. Move setup switch SW-2 to ON position. (See Fig. 15.)
24 150 300 750 68 53 106 265 This keeps furnace locked in low-heat operation.
25 144 288 720 70 51 103 257
26 138 277 692 72 50 100 250 g. Jumper R to W/W1.
27 133 267 667 74 48 97 243
28 129 257 643 76 47 95 237 h. Let furnace run for 3 minutes in low-heat operation.
29 124 248 621 78 46 92 231
i. Measure time (in sec) for gas meter to complete 1 revolu-
30 120 240 600 80 45 90 225
31 116 232 581 82 44 88 220 tion. Note reading.
32 113 225 563 84 43 86 214
33 109 218 545 86 42 84 209
j. Refer to Table 12 for cubic ft of gas per hr.
34 106 212 529 88 41 82 205
k. Multiply gas rate cu ft/hr by heating value (Btu/cu ft).
35 103 206 514 90 40 80 200
36 100 200 500 92 39 78 196 l. Move setup switch SW-2 to OFF position and jumper R and
37 97 195 486 94 38 76 192
38 95 189 474 96 38 75 188
W2 thermostat connections. (See Fig. 15.) This keeps
39 92 185 462 98 37 74 184 furnace locked in high-heat operation. Repeat items h
40 90 180 450 100 36 72 180 through k for high-heat operation.
41 88 176 439 102 35 71 178
42 86 172 429 104 35 69 173
43 84 167 419 106 34 68 170
44 82 164 409 108 33 67 167
45 80 160 400
110 33 65 164
46 78 157 391
112 32 64 161
47 76 153 383
116 31 62 155
48 75 150 375
120 30 60 150
49 73 147 367
23
BURNER FLAME
EXAMPLE: (High-heat operation at 0—2000 ft altitude)
BURNER
Furnace input from rating plate is 85,000 Btuh
Btu heating input = Btu/cu ft X cu ft/hr
Heating value of gas = 1050 Btu/cu ft
Time for 1 revolution of 2-cu ft dial = 90 sec
Gas rate = 80 cu ft/hr (from Table 12)
Btu heating input = 1050 X 80 = 84,000 Btuh In this
example, the orifice size and manifold pressure adjustment
is within ±2 percent of the furnace input rate.
NOTE: Measured gas inputs (high heat and low heat) must be
within ±2 percent of that stated on furnace rating plate when
installed at sea level or derated per that stated above when installed
at higher altitudes.
MANIFOLD
m. Remove jumper across R, W/W1, and W2 thermostat A89020
connections to terminate call for heat. Fig. 19—Burner Flame
5. Set air temperature rises.
Place SW-2 in ON position. Jumper R to W/W1 and W2 to c. Adjust air temperature rise by adjusting airflow. Move the
check high-gas heat temperature rise. To check low-gas heat RED jumper wire on the airflow selector control to MID,
temperature rise, remove jumper to W2. Determine air tem- HI, or M-HI for mid-point of the air temperature rise range,
perature rises for both high and low heat. Do not exceed high end of the rise range, or in-between, respectively. The
temperature rise ranges specified on unit rating plate for high single RED jumper selection is used for both high- and
and low heat. low-heat rises. Power need not be reset after making this
selection.
a. Place duct thermometers in return and supply ducts as near
furnace as possible. Be sure thermometers do not see heat
exchangers so that radiant heat will not affect thermometer
readings. This is particularly important with straight run
Recheck the temperature rise. It must be within the limits
ducts.
specified on the unit rating plate. Recommended operation is
ON/OFF LOW-FIRE at midpoint of rise range or above.
SWITCH ADJUSTMENT
ALLEN SCREW 6. Set thermostat heat anticipator.
(UNDER CAP)
a. When using a nonelectronic thermostat, the thermostat heat
HIGH-FIRE anticipation must be set to match the amp draw of the
ADJUSTMENT electrical components in the R-W/W1 circuit. Accurate
ALLEN SCREW
INLET O (UNDER CAP) amp draw readings can be obtained at the wires normally
PRESSURE FF
connected to thermostat subbase terminals R and W/W1.
TAP ON
Fig. 20 illustrates an easy method of obtaining actual amp
draw. The amp reading should be taken after blower motor
has started and furnace is operating in low heat. To operate
furnace in low heat, first move SW-2 to ON position,
THEN connect ammeter wires as shown in Fig. 20. The
thermostat anticipator should NOT be in this circuit while
measuring current. If thermostat has no subbase, the
thermostat MUST be disconnected from the R and W/W1
wires during the current measurement. Return SW-2 to
final desired location after completing the reading. See the
thermostat manufacturer’s instructions for adjusting heat
anticipator and for varying heating cycle length.
b. When using an electronic thermostat, set cycle rate for 3
MANIFOLD
PRESSURE cycles per hr, if possible.
TAP
A97358 CHECK SAFETY CONTROLS
Fig. 18—Redundant Automatic Gas Control Valve
The flame sensor, gas valve, and pressure switches were all
b. When thermometer readings stabilize, subtract return-air checked in the Start-up section as part of normal operation.
temperature from supply-air temperature to determine tem- 1. Check primary limit control.
perature rise.
This control shuts off the combustion control system and
NOTE: If the temperature rise is outside this range, first check: energizes the circulating-air blower motor if the furnace
(1.) Gas input for low- and high-heat operation. overheats.
(2.) Derate for altitude if applicable. The preferred method of checking the limit control is to
(3.) Return and supply ducts for excessive restrictions gradually block off the return air after the furnace has been
causing static pressures greater than 0.70-in. wc. operating for a period of at least 5 minutes. As soon as limit
24
has shut off burners, the return-air opening should be un- c. After normal start-up, allow furnace to operate for 2
blocked. By using this method to check the limit control, it can minutes, then block flue outlet 100 percent. Furnace should
be established that the limit is functioning properly and will cycle off within 2 minutes.
operate, if there is a motor failure. d. Remove blockage and reconnect vent connector to furnace
2. Check draft safeguard switch. flue collar.
The purpose of this control is to cause safe shutdown of the e. Wait 5 minutes and then reset draft safeguard switch.
furnace during certain blocked vent conditions. 3. Check flow-sensing pressure switches.
a. Disconnect power to furnace and remove vent connector This control proves operation of draft-inducer blower.
from furnace flue collar. Be sure to allow time for vent a. Turn off 115-v power to furnace.
connector pipe to cool down before removing. b. Remove gas control door and disconnect inducer motor
leads from wire harness.
THERMOSTAT SUBBASE c. Turn on 115-v power to furnace.
TERMINALS WITH
THERMOSTAT REMOVED → d. Close thermostat switch as if making normal furnace start.
(ANITICIPATOR, CLOCK, ETC., If hot surface igniter does not glow within several minutes
MUST BE OUT OF CIRCUIT.)
and control flashes code 32, then flow-sensing switches are
HOOK-AROUND functioning properly. If hot surface igniter glows when
AMMETER
inducer motor is disconnected, shut down furnace imme-
diately. Determine reason pressure switch did not function
properly and correct condition.
R Y W G
e. Turn off 115-v power to furnace.
f. Reconnect inducer motor wires, replace gas control door,
and turn on 115-v power.
CHECKLIST
1. Put away tools and instruments, and clean up debris.
2. Check SW-1 through SW-4 after completing installation to
10 TURNS ensure desired settings for thermostat type (SW-1 and SW-2)
and blower-off delay (SW-3 and SW-4). Refer to Tables 6 and
7.
FROM UNIT 24-V
CONTROL TERMINALS 3. Verify manual reset switches have continuity.
4. Ensure blower and gas control access doors are properly
EXAMPLE: 5.0 AMPS ON AMMETER = 0.5 AMPS FOR THERMOSTAT installed.
10 TURNS AROUND JAWS ANTICIPATOR SETTING
A96316
5. Cycle-test furnace with room thermostat.
Fig. 20—Amp Draw Check With Ammeter 6. Check operation of accessories per manufacturer’s instruc-
tions.
b. Restore power to furnace and set room thermostat above 7. Review User’s Manual with owner.
room temperature. 8. Leave literature packet near furnace.
25
26
27
Checklist—Installation
LOAD CALCULATION
____________ Heating Load (Btuh)
____________ Cooling Load (Btuh)
____________ Furnace Model Selection
AIR FOR COMBUSTION AND VENTILATION

____________ Unconfined Space
____________ Confined Space
VENTING
____________ NFGC (United States)
____________ NSCNGPIC (Canada)
____________ Local Codes
____________ 1/4-in. Upward Slope
____________ Joints Secure
____________ See Attached Vent Table Instructions
CHECKLIST—START-UP
Gas Input Rate

____________
(Set Within 2 percent of Rating Plate)
____________ Temperature Rise Adjusted
____________ Thermostat Anticipator Setting Adjusted or
____________ Thermostat Cycle Rate (3 cycles per Hr) Selected
CHECK SAFETY CONTROLS OPERATION
____________ Primary Limit
____________ Pressure Switches
____________ Draft Safeguard Switch
____________ Auxiliary Limit Switch(es)
THERMOSTATS
____________ Manufacturer
____________ Model Number
Copyright 1999 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58uhv3si
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 PC 101 Catalog No. 535-731 Printed in U.S.A. Form 58UHV-4SI Pg 28 7-99 Replaces: 58UHV-3SI
Tab 6a 8a

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58UHV, 58UXV

Upflow/Horizontal Variable-Speed, 2-Stage

Installation, Start-Up, and Operating Instructions

1 3⁄4-IN. DIA HOLE 2 3⁄8† 7⁄8-IN. DIA ACCESSORY

SIDE INLET (FOR UPFLOW SIDE INLET (FOR UPFLOW

322291-101 REV. H (LIT)

LOCATION RELATIVE TO COOLING EQUIPMENT

12″ MAX D 12″

Never operate unit without a filter or with filter access door

Step 2—Horizontal Furnace Attic Installation

Do not install the furnace on its back; safety control operation

Emissions control devices located at the heat exchanger inlets

Gas piping must be installed in accordance with national and local

Never purge a line into a combustion chamber. Never use

The junction box can be moved to left-hand side of furnace when

recommended that ground joint union be loosened before pressure LIGHT

check for leakage with regulated gas supply pressure. 4

115-V WIRING HUM -

proper operation. 24-VOLT

Do not connect aluminum wire between disconnect switch

FIELD 24-V WIRING

FIELD 24-V WIRING

115-V FIELD- FOUR-WIRE

→ NOTE: A field-supplied, 115-v controlled relay connected to

Downloaded from www.Manualslib.com manuals search engine

SCHEMATIC DIAGRAM (NATURAL GAS & PROPANE)

AFS AIRFLOW SELECTOR PL3 3-CIRCUIT IDM CONNECTOR

d. Find installation altitude in Table 11.

EXAMPLE: (0—2000 ft altitude)

0 925 44 3.5/1.5 44 3.7/1.6 44 3.8/1.6 43 3.4/1.4 43 3.5/1.5

to 850 44 3.2/1.4 44 3.3/1.4 44 3.4/1.5 44 3.6/1.5 44 3.7/1.5

850 45 3.4/1.4 45 3.5/1.5 45 3.7/1.5 45 3.8/1.6 44 3.2/1.4

4001 800 45 3.4/1.4 45 3.5/1.5 45 3.6/1.5 45 3.7/1.6 44 3.2/1.3

825 48 3.8/1.6 47 3.4/1.4 47 3.5/1.5 47 3.7/1.5 45 3.2/1.3

6001 725 47 3.7/1.6 45 3.2/1.4 45 3.3/1.4 45 3.4/1.5 45 3.5/1.5

7001 700 47 3.4/1.4 47 3.5/1.5 47 3.7/1.5 45 3.2/1.3 45 3.3/1.4

675 48 3.6/1.5 48 3.7/1.6 48 3.8/1.6 47 3.5/1.5 47 3.6/1.5

650 48 3.3/1.4 48 3.4/1.4 48 3.5/1.5 48 3.6/1.5 48 3.7/1.6

____________ Heating Load (Btuh)

____________ Cooling Load (Btuh)

____________ Furnace Model Selection

AIR FOR COMBUSTION AND VENTILATION

____________ Confined Space

____________ NFGC (United States)

____________ NSCNGPIC (Canada)

____________ Local Codes

____________ 1/4-in. Upward Slope

____________ Joints Secure

____________ See Attached Vent Table Instructions

Gas Input Rate

____________ Temperature Rise Adjusted

____________ Thermostat Anticipator Setting Adjusted or

____________ Thermostat Cycle Rate (3 cycles per Hr) Selected

CHECK SAFETY CONTROLS OPERATION

____________ Primary Limit

____________ Pressure Switches

____________ Draft Safeguard Switch

____________ Auxiliary Limit Switch(es)

____________ Model Number