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30RW - 30RWA

PRO-DIALOG Control

AQUASNAP

Operation and maintenance instructions


The cover graphics are solely for illustration and forms no part of any offer for sale or any sale contract. The manufacturer
reserves the right to change the design at any time without notice.

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TABLE OF CONTENTS

1 - SAFETY CONSIDERATIONS .................................................................................................................................................. 4


1.1 - General ................................................................................................................................................................................. 4
1.2 - Avoid electrocution .............................................................................................................................................................. 4

2 - GENERAL DESCRIPTION ...................................................................................................................................................... 4


2.1 - General ................................................................................................................................................................................. 4
2.2 - Abbreviations used ............................................................................................................................................................... 4

3 - HARDWARE DESCRIPTION .................................................................................................................................................. 5


3.1 - General ................................................................................................................................................................................. 5
3.2 - Electrical supply to boards ................................................................................................................................................... 5
3.3 - Light emitting diodes on boards ........................................................................................................................................... 5
3.4 - The sensors ........................................................................................................................................................................... 5
3.5 - The controls .......................................................................................................................................................................... 6
3.6 - Connections at the user's terminal block .............................................................................................................................. 6

4 - SETTING UP PRO-DIALOG PLUS CONTROL ................................................................................................................... 8


4.1 - Local interface general features ............................................................................................................................................ 8
4.2 - Unit start/stop control ........................................................................................................................................................... 9
4.3 - Menus ................................................................................................................................................................................. 10

5 - PRO-DIALOG PLUS CONTROL OPERATION ................................................................................................................. 26


5.1 - Start/stop control ................................................................................................................................................................ 26
5.2 - Heating/cooling operation .................................................................................................................................................. 28
5.3 - Evaporator water pump control .......................................................................................................................................... 28
5.4 - Condenser water pump control ........................................................................................................................................... 28
5.5 - Control interlock contact .................................................................................................................................................... 28
5.6 - Control point ....................................................................................................................................................................... 28
5.7 - Demand limit ...................................................................................................................................................................... 30
5.8 - Night mode ......................................................................................................................................................................... 30
5.9 - Capacity control .................................................................................................................................................................. 30
5.10 - Head pressure control ....................................................................................................................................................... 30
5.11 - Control of a boiler ............................................................................................................................................................ 31
5.12 - Master/slave assembly ...................................................................................................................................................... 31
5.13 - Controlling Pro-Dialog Plus units with a System Manager ............................................................................................. 31

6 - DIAGNOSTICS - TROUBLESHOOTING ............................................................................................................................ 32


6.1 - General ............................................................................................................................................................................... 32
6.2 - Displaying alarms ............................................................................................................................................................... 32
6.3 - Resetting alarms ................................................................................................................................................................. 32
6.4 - Alarm codes ........................................................................................................................................................................ 33

GENERAL LEGEND
Each of the following drawings is replaced in the whole document by the corresponding explanation:
Up arrow

Down arrow

Return key

Start/stop button

DELTA T. Example: temperature difference between entering and leaving heat exchanger temperatures

means character is flashing

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1 - SAFETY CONSIDERATIONS 2 - GENERAL DESCRIPTION

1.1 - General 2.1 - General

Installation, start-up and servicing of equipment can be Pro-Dialog is a system for controlling single or dual-circuit
hazardous if certain factors particular to the installation are not 30RW water-cooled liquid chillers (cooling only and heat pump
considered: operating pressures, presence of electrical units) or 30RWA units with remote condenser. Pro-Dialog
components and voltages and the installation site (elevated controls compressor start-up needed to maintain the desired
plinths and built-up up structures). Only properly qualified heat exchanger entering or leaving temperature. Safety devices
installation engineers and highly qualified installers and are constantly monitored by Pro-Dialog to ensure their safe
technicians, fully trained for the product, are authorised to operation. Pro-Dialog also gives access to a Quick Test
install and start-up the equipment safely. During all servicing program covering all inputs and outputs.
operations all instructions and recommendations which appear
in the installation and service instructions for the product, as All PRO-DIALOG Plus controls can work in accordance with
well as on tags and labels fixed to the equipment and components three independent modes:
and accompanying parts supplied separately, must be read, • Local mode: the machine is controlled by commands from
understood and followed. the user interface.
• Apply all standard safety codes and practices. • Remote mode: the machine is controlled by remote
• Wear safety glasses and gloves. contacts (volt-free contacts).
• Use the proper tools to move heavy objects. Move units • CCN mode: the machine is controlled by commands from
carefully and set them down gently. the Carrier Comfort Network (CCN). In this case, a data
communication cable is used to connect the unit to the
1.2 - Avoid electrocution CCN communication bus.

Only personnel qualified in accordance with IEC (International The operating mode must be chosen with the Start/Stop button
Electrotechnical Commission) recommendations may be described in section 4.2.1. When the PRO-DIALOG Plus
permitted access to electrical components. It is particularly system operates autonomously (Local or Remote mode) it retains
recommended that all sources of electricity to the unit be shut all of its own control capabilities but does not offer any of the
off before any work is begun. Shut off the main power supply features of the CCN network.
at the main circuit breaker or isolator.
2.2 - Abbreviations used
IMPORTANT: This equipment uses and emits
electromagnetic signals. Tests have shown that the equipment In this manual, the refrigeration circuits are called circuit A and
conforms to all applicable codes with respect to circuit B. The compressors in circuit A are labelled A1 and A2.
electromagnetic compatibility. Those in circuit B are B1 and B2.

RISK OF ELECTROCUTION: Even when the main circuit The following abbreviations are used frequently:
breaker or isolator is switched off, certain circuits may still CCN : Carrier Comfort Network
be energised, since they may be connected to a separate power CCn : Operating type: CCN
source. LED : Light Emitting Diode
LOFF : Operating type: Local Off
RISK OF BURNS: Electrical currents cause components to L-On : Operating type: Local On mode
get hot either temporarily or permanently. Handle power L-Sc : Operating type: Local On following a time schedule
cable, electrical cables and conduits, terminal box covers and MASt : Operating type: master unit (master/slave assembly)
motor frames with great care. rEM : Operating type: by remote contacts
SCT : Saturated Condensing Temperature
SIO : Sensor Bus (internal communication bus linking the
basic board to the slave boards)
SST : Saturated Suction Temperature
TXV : Thermal Expansion Valve

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3 - HARDWARE DESCRIPTION 3.2 - Electrical supply to boards

3.1 - General All boards are supplied from a common 24 V a.c. supply
referred to earth.
Figure 1 - Control board
CAUTION: Maintain the correct polarity when connecting
the power supply to the boards, otherwise the boards may be
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1
damaged.
2 3

In the event of a power supply interrupt, the unit restarts


automatically without the need for an external command.
However, any faults active when the supply is interrupted are
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saved and may in certain cases prevent a circuit or unit from
restarting.
3

3.3 - Light emitting diodes on boards

All boards continuously check and indicate the proper


operation of their electronic circuits. A light emitting diode
(LED) lights on each board when it is operating properly.
10 • The red LED flashing for a 2 second period on the NRCP-
BASE board indicates correct operation. A different rate
7 5
indicates a board or a software failure.
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6 • On dual-circuit units or units equipped with optional
board, the green LED flashes continuously on all boards
to show that the board is communicating correctly over its
Legend internal bus. If the LED is not flashing, this indicates a
1 CCN connector SIO bus wiring problem.
2 Red LED, status of the board
3 Green LED, communication bus SIO • On the master board, the orange LED flashes to show
4 Orange LED, communication bus CCN when all communication is via the CCN bus.
5 Remote master board customer control connection contacts
6 Remote slave board customer control connection contacts
7 Master board customer connection relay outputs 3.4 - The sensors
8 Slave board customer connection relay outputs
9 Master NRCP basic board
10 Slave NRCP basic board Pressure sensors
Two types of electronic sensors (low and high pressure) are
The control system consists of an NRCP-BASE board for used to measure the suction and discharge pressure in each
single-circuit units and two NRCP-BASE boards (a master and circuit.
a slave board) for dual-circuit units. Drycooler or remote air-
cooled condenser control is possible with an additional Thermistors
PD-AUX1 board. All boards communicate via an internal SIO The evaporator and condenser (option) water sensors are
bus. The NRCP-BASE boards continuously manage the installed in the entering and leaving side. An optional water
information received from the various pressure and temperature system temperature sensor can be used for master/slave
probes. The NRCP-BASE master board incorporates the assembly control (in the case of leaving water control).
program that controls the unit.
For certain options an outdoor temperature sensor or drycooler
The user interface consists of two display blocks with up to 26 water temperature sensor is available.
LEDs and 16 buttons (according to unit type). It is connected to
the main board and gives access to a full array of control
parameters.

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3.5 - The controls 3.6 - Connections at the user's terminal block

Evaporator pump 3.6.1 - General description


The controller can regulate one or two evaporator pumps and The contacts below are available at the user's terminal block on
takes care of the automatic change-over between pumps. the NRCP-BASE board (see figure 1). Some of them can only
be used if the unit operates in remote operating type (rEM).
Condenser pump The following table summarises the connections at the user’s
The controller can regulate one or two condenser pumps (fixed terminal block.
or variable speed) and takes care of the automatic change-over
between pumps.

Evaporator heater
It protects the evaporator (and the pipe heater for units without
pump) against freezing if the unit is off.

Boiler
This relay output authorises start/stop of a boiler.

SINGLE-CIRCUIT UNITS
Description Connector/channel Terminal Board Remarks Remarks
Alarm relay output J3 / CH24 30 - 31 NRCP-BASE Indicates alarms Volt-free contact 24 V a.c.
Boiler relay output J3 / CH25 37 - 38 NRCP-BASE Boiler start/stop control output. 48 V d.c. max, 20 V a.c. or
See section 5.13. min. 20 V d.c., 3 A max, 80
mA min, external power
supply.

Connector: 4 pin
WAGO 734-104 pitch 3.5;
One per board needed.

Contact 1: J4 / CH8 32 - 33 NRCP-BASE The contacts are used for unit start/stop 24 V a.c., 20 mA
start/stop and heat/cool control. They are only taken
into account if the unit is under remote Connector: 8 pin
Contact 2: J4 / CH9 63 - 64 NRCP-BASE operation control (rEM). WAGO 734-168, pitch 3.5
heat/cool or heat reclaim
selection

Contact 3: J4 / CH10 73 - 74 NRCP-BASE Depending on the configuration, this dry


demand limit selection or contact can be used for remote setpoint
setpoint selection selection or demand limit selection (see
sections 4.3.11.3 and 3.6.2).
- The remote setpoint selection contact is
only taken into account if the unit is in
remote control operating type.
- The remote demand limit selection contact
is active whatever the operating type of the
unit.
User safety loop input J4 / CH11a 34 - 35 NRCP-BASE This contact is mounted in series with the
water flow control contact. It can be used
for any customer safety loop that requires
that the unit is stopped, if it is open.
If it is unused this contact must be bridged.
Connection to CCN J12 1-2-3 NRCP-BASE A RS-485 bus is used for connection to the Connector: 3 pin
CCN. WAGO 231-303, pitch 5.08

- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -

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DUAL-CIRCUIT UNITS
Description Connector/channel Terminal Board Remarks Remarks
Alarm relay output J3 / CH24 30A - 31A Master NRCP- Indicates alarms, circuit A Volt-free contact 24 V a.c.
circuit A BASE 48 V d.c. max, 20 V a.c. or
Alarm relay output J3 / CH24 30B - 31B Slave NRCP- Indicates alarms, circuit B min. 20 V d.c., 3 A max, 80
circuit B BASE mA min, external power
supply.
Boiler relay output J3 / CH25 37 - 38 Master NRCP- Boiler start/stop control output. Connector: 4 pin
BASE See section 5.13. WAGO 734-104 pitch 3.5.
One per board needed.

Contact 1: J4 / CH8 32 - 33 Master NRCP- The contacts are used for unit start/stop and 24 V a.c., 20 mA
start/stop BASE heat/cool control. They are only taken into
account if the unit is under remote operation Connector: 8 pin
Contact 2: J4 / CH9 63 - 64 Master NRCP- control (rEM). WAGO 734-168, pitch 3.5
heat/cool or heat reclaim BASE
selection

Contact 3: J4 / CH10 73 - 74 Master NRCP- These dry contacts are used for demand
demand limit selection BASE limit selection. See description of these
contacts in section 3.6.2.

Contact 4: J4 / CH10 75 - 76 Slave The remote demand limit selection contact


demand limit selection NRCP-BASE is active whatever the operating type of the
unit.

Contact 5: J4 / CH8 65 - 66 Slave These dry contacts are used for setpoint
setpoint selection NRCP-BASE selection.
They are only taken into account if the unit
is in remote control operating type (rEM).

Control contact 6: J4 / CH9 67 - 68 Slave See the description of these contacts in


setpoint selection NRCP-BASE sections 3.6.4.

User safety loop input J4 / CH11a 34 - 35 Master This contact is mounted in series with the
NRCP-BASE water flow control contact. It can be used for
any customer safety loop that requires that
the unit is stopped, if it is open.
If it is unused this contact must be bridged.

Connection to CCN J12 1-2-3 Master A RS-485 bus is used for connection to the Connector: 3 pin
NRCP-BASE CCN. WAGO 231-303, pitch 5.08

- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -

3.6.2 - Demand limit or setpoint volt-free contact for single- 3.6.4 - Water setpoint selection volt-free contact with
circuit units multiplexing for dual-circuit units
On single-circuit units contact 3 determines the selection of On dual-circuit units the operation of the cold water or hot
demand limit or setpoint, based on the configuration (see User water setpoint selection contacts is multiplexed. The set-points
Configuration 1 menu). are adjustable in the setpoint menu (see section 4.3.8). Auto
means that the active setpoint is determined by the setpoint
Demand limit selection Setpoint selection
schedule (see section 5.6.1).
100% Limit 1 Setpoint 1 Setpoint 2
(no limit)
Contact 3 Open Closed Open Closed Cooling mode
Setpoint 1 Setpoint 2 Setpoint 3 Auto
3.6.3 - Demand limit volt-free contact for dual-circuit units Contact 5 Open Open Closed Closed
Contact 6 Open Closed Open Closed
On dual-circuit units the operation of the demand limit
Heating mode
selection contacts is multiplexed. The demand limit setpoints are Setpoint 1 Setpoint 2 Setpoint 3 Auto
adjustable in the setpoint menu (see section 4.3.8). Contact 5 Open Open Closed Closed
Contact 6 Open Closed Open Closed
100% Limit 1 Limit 2 Limit 3
(no limit)
Contact 3 Open Closed Open Closed
Contact 4 Open Open Closed Closed

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4 - SETTING UP PRO-DIALOG PLUS CONTROL

4.1 - Local interface general features

MAIN INTERFACE SUMMARY INTERFACE MAIN INTERFACE SUMMARY INTERFACE

MENU BLOCK DUAL-CIRCUIT 30RWA INTERFACE MENU BLOCK DUAL-CIRCUIT 30RW INTERFACE

The local interface enables a number of operating parameters to Main interface


be displayed and modified. It gives access to all PRO-DIALOG PLUS data and operating
functions. It consists of:
The interface consists of two distinct parts: the main interface • A two-digit display showing the number of the item
(left hand section) and the summary interface (right hand selected.
section). • A four-digit display showing the contents of the item
selected.
• LEDs and buttons for unit start/stop, menu selection,
menu item selection and value adjustment.
MAIN INTERFACE
BUTTON NAME DESCRIPTION
Menu Permits the selection of a main menu. Each main menu is represented by an icon. The icon is lit if active.

Up arrow Permits scrolling through the menu items (in the two-digit display). If the modification mode is active this button authorises
increase of the value of any parameter.
Down arrow Permits scrolling through the menu items (in the two-digit display). If the modification mode is active this button authorises
decrease of the value of any parameter.
Enter Gives access to the modification mode, validates a modification or displays expanded item description.

Start/stop Authorises start or stop of the chiller in local mode or modification of its operating type.

MAIN INTERFACE MENU LED'S


LED NAME DESCRIPTION
INFORMATION menu Displays the general operating parameters for the unit.

TEMPERATURES menu Displays the unit operating temperatures.

kPa PRESSURES menu Displays the unit operating pressures.

SETPOINTS menu Displays the unit setpoints and enables them to be modified.

INPUTS menu Displays the status of the unit digital and analogue inputs.

OUTPUTS/TESTS menu Displays the status of the unit outputs and enables them to be tested.

CONFIGURATIONS menu Displays the unit configuration and enables it to be modified.

ALARMS menu Displays active alarms.

ALARMS HISTORY menu Displays the history of the alarms.

OPERATING LOG menu Displays the operating times and number of starts for the unit and the compressors.

8
The summary interface (right hand section) includes a mimic The following operating types can be selected using the
diagram of the unit, together with push-buttons and LEDs. It Start/Stop button:
gives quick access to the main operating parameters of the unit.
OPERATING TYPES
4 DIGIT DISPLAY DESCRIPTION
SUMMARY INTERFACE LED'S LOFF Local Off. The unit is halted in local mode.
LED INDICATION WHEN LIT L-On Local On. The unit is in local control mode and is
Green LED: authorised to start.
The unit is authorised to start or is already running L-Sc* Local On - timer control. The unit is in local control
Red LED: mode. It is authorised to start if the period is occupied.
- Lit: circuit A or unit shut down by alarm If the timer program for unit operation is unoccupied,
- Flashing: circuit A or unit running with alarm present the unit remains shut down until the period becomes
occupied. This is displayed if the unit is equipped with
Red LED:
an optional CCN/clock board. See section 3.1.
- Lit: circuit B or unit shut down by alarm
- Flashing: circuit B or unit running with alarm present CCN* CCN. The unit is controlled by CCN commands. This
is displayed if the unit is equipped with an optional
Red LED:
CCN clock board. See section 3.1.
Water flow switch default or user safety lock open.
rEM* Remote. The unit is controlled by remote control
Green LED:
contacts.
The evaporator pump is running.
MAST* Master Unit. The unit runs as a master in a two unit
Yellow LEDs:
lead/lag arrangement. This is displayed if the unit is
From top to bottom - start/stop status of compressor A1 and A2 or B1
configured for master/slave control and if the unit is
and B2. Flashing LED indicates that the circuit is in the appropriate
equipped with an optional CCN clock board. See
protection mode (A or B).
section 5.11.
Green LED:
Legend
The unit operates in heating mode.
* Displayed if the configuration requires it.
Green LED: Section 5.1 gives a more detailed description of the commands to start/stop
The unit operates in cooling mode. the unit, analysed by operating type.

4.2.2 - Stopping the unit in local mode


SUMMARY INTERFACE PUSH BUTTONS
The unit can be stopped in local mode at any time by pressing
BUTTON DISPLAY
the Start/Stop button.
Blue button: evaporator entering or leaving water temperature in °C
Red button: condenser entering or leaving water temperature in °C
Gray button: outdoor air temperature in °C TO STOP THE UNIT
BUTTON ACTION 2-DIGIT DISPLAY 4-DIGIT DISPLAY
Control point (setpoint + reset) in °C Press the Start/Stop C LOFF
button for less than
4 seconds (one short
press is enough).
Press 1: circuit A/B discharge pressure in kPa
Press 2: circuit A/B saturated condensing temperature in °C If the button is t LOFF
released, the unit stops
without the need for
Press 1: circuit A/B suction pressure in kPa further action.
Press 2: circuit A/B saturated suction temperature in °C

Press 1: compressor A1/B1 operating hours in h/10 or h/100


4.2.3 - Starting unit and selecting an operating type
Press 2: compressor A2/B2 operating hours in h/10 or h/100 The unit can be started in local mode, or unit operating type
can be changed at any time using the Start/Stop button. In the
example that follows, the unit is stopped (LOFF) and the user
4.2 - Unit start/stop control wants to start the unit in local mode.

4.2.1 - Description
CHANGING THE OPERATING TYPE
The unit start/stop can be controlled by one of the following
BUTTON ACTION 2-DIGIT 4-DIGIT
methods:
DISPLAY DISPLAY
• Locally on the actual unit (Local control type)
Continually press the operating type C LOFF
• By remote control with the aid of user contacts (remote selection button for more than 4 seconds.
control type)
• By CCN control with the aid of the CCN (CCN control Hold down the Start/Stop button. L-On
The available operating types are displayed L-Sc
type) one by one until the button is released.

The main interface includes a Start/Stop button which can be


used to stop or start the unit in the local operating type or to rEM
select the remote or CCN operating type. Release the Start/Stop button if the L-On
operating type you want is displayed (in this
example L-On). "C" flashes in the 2-digit
The available operating types are described in the following display to show that the controller is
awaiting confirmation.
table.
Press the Enter button to confirm the t L-On
operating type selected (in this example:
L-On). "t" is displayed in the 2-digit display
to indicate the operating type selected. If
the Enter button is not pressed soon
enough, the controller will cancel the
change and continue to use the previous
operating type.

9
4.3 - Menus 4.3.3 - Modifying the value of a parameter/access to a sub-
menu
4.3.1 - Selecting a menu Press the Enter button for more than 2 seconds to enter the
The MENU button authorises you to select a menu from the 10 modification mode or to select a sub-menu. This lets you correct
main menus that are available. Each time you press this button the value of an item or select a sub-menu with the aid of the up
one of the 10 LEDs lights up in turn alongside each of the and down Arrow buttons (if you are authorised to overwrite the
icons representing a main menu. The active menu is the one item concerned). When modification mode is activated, the LED
against which the LED is lit. If a menu is empty then its LED is for the main menu to which the item belongs flashes in menu
not lit. To scroll quickly through the menus, hold the MENU block. Once the required value is obtained, press the Enter
button down. button again to validate the change or to access the sub-menu.
The LED for the menu to which the item belongs then stops
4.3.2 - Selecting a menu item flashing, indicating that modification mode no longer applies.
The up and down Arrow buttons let you scroll through the
menu items. Menu item numbers are displayed in the two-digit In modification mode, the value to be modified increases or
display. The item number increases or decreases every time you decreases in steps of 0.1 every time you press the Arrow
press the up or down Arrow button. The menu items that are not buttons. Holding one of these buttons down increases the rate
in use or incompatible with the configuration are not displayed. of increase or decrease.
The value or status associated with the active item is displayed
in the four-digit display. To scroll quickly through the items, NOTE: The access to a sub-menu may require entering a
hold the up or down Arrow button down. password. This is automatically requested. See section
4.3.11.2.
The following example shows how to access item 3 in the
Pressures menu. The following example shows how to modify the value of item
1 in the Setpoint menu.
SELECTING A MENU ITEM
OPERATION PRESS MENU LED ITEM NUMBER
BUTTON 2-DIGIT
DISPLAY
Press the MENU button until the
LED marked PRESSURE lights. 0

kPa
0

Press one of the Arrow buttons 1


until the two-digit display shows 3
(item number 3). kPa
2

10
MODIFYING THE VALUE OF A PARAMETER
OPERATION PRESS BUTTON MENU LED ITEM NUMBER ITEM VALUE
2-DIGIT DISPLAY 4-DIGIT DISPLAY

Hold on the MENU button until the LED for SETPOINT lights. 0

0
Press one of the Arrow buttons until the two-digit display shows 1 1
(item number 1- cooling setpoint 2).
The value for setpoint 2 is displayed in the four-digit display (6.0°C in this
example). 1 6.0

Press the Enter button for more than 2 seconds to enable the value associated 1 6.0
with item 1 to be modified.
The Setpoint menu LED flashes indicating that modification mode is active.
Keep pressing the Down Arrow button until the value 5.7 is displayed in the four- 1 5.9
digit display. The Setpoint menu LED keeps flashing.

1 5.8

1 5.7
Press the Enter button again to validate the change. The new setpoint is 5.7°C. 1 5.7
The Setpoint menu LED stops flashing, indicating that modification mode no
longer applies.

4.3.4 - Expand display


Pressing the Enter button causes a 23 character text expansion to
be scrolled across the four-digit display. All user menus
provide an expansion of the current displayed parameters. If
the expansion is complete the four-digit display reverts to item
value. This function can be inhibited through the User
Configuration menu.

11
MENU TREE STRUCTURE
MAIN MENUS
12

STATUS TEMPERATURES PRESSURES SETPOINTS INPUTS OUTPUTS CONFIGURATION ALARMS ALARMS HISTORY ALARMS

SUB-MENUS
USER SERVICE FACTORY RUNTIME 1 RUNTIME 2 MAINTENANCE
[USEr] [SErviCE] [FACtorY] [RuntiME 1] [RuntiME 2] [MAintEnAnCE]
SUB-SUB-MENUS

USER 1 USER 2 SCHEDULE 1 SCHEDULE 2 HOLIDAYS HOUR + DATE BROADCAST SERVICE 1 MASTER/SLAVE HSM
[USEr 1] [USEr 2] [SCHEduLE 1] [SCHEduLE 2] [HoLidAy] [dAtE] [brodCASt] [SErviCE 1] [MAStEr SLAvE] [HSM]

PERIOD 1 PERIOD 1 HOLIDAYS 1


[PEriod 1] [PEriod 1] [HoLidAy 1]

PERIOD 2 PERIOD 2 HOLIDAYS 2


[PEriod 2] [PEriod 2] [HoLidAy 2]

SUB-SUB-SUB-MENUS PERIOD 3
[PEriod 3]
PERIOD 3
[PEriod 3]
HOLIDAYS 3
[HoLidAy 3]

PERIOD 4 PERIOD 4 HOLIDAYS 4


[PEriod 4] [PEriod 4] [HoLidAy 4]

PERIOD 5 PERIOD 5 HOLIDAYS 5


[PEriod 5] [PEriod 5] [HoLidAy 5]

PERIOD 6 PERIOD 6 HOLIDAYS 6


[PEriod 6] [PEriod 6] [HoLidAy 7]

PERIOD 7 PERIOD 7 HOLIDAYS 7


[PEriod 7] [PEriod 7] [HoLidAy 7]

PERIOD 8 PERIOD 8 HOLIDAYS 8


[PEriod 8] [PEriod 8] [HoLidAy 8]

---

---

---

HOLIDAYS 15
[HoLidAy15]

NOTE: The items in brackets show what is


HOLIDAYS 16
[HoLidAy16] displayed on the user interface.
Menu tree structure
MENU
ITEM STATUS TEMP PRESSURES SETPOINTS INPUTS OUTPUTS CONFIG ALARMS ALARMS HIST RUNTIMES
0 Default display Evaporator water Discharge pressure Cooling setpoint 1 Contact 1: on/off Compressor status SUB-MENU: User Number of active Historic alarm code SUB-MENU:
entering temp. circuit A circuit A Configuration (USEr) alarms/resets** 1** Runtimes 1
1 Mode Evaporator water Suction pressure Cooling setpoint 2 Contact 2: heating/ Compressor status SUB-MENU: Active alarm code 1** Historic alarm code SUB-MENU:
leaving temp. circuit A cooling or heat circuit B* Service Configuration 2** Runtimes 2
reclaim (SErviCE)
2 Chiller occupied/ Condenser water Discharge pressure Heating setpoint 1* Contact 3: demand Fan status, unit SUB-MENU: Active alarm code 2** Historic alarm SUB-MENU:
unoccupied entering temp. circuit B* limit/setpoint without condenser, Factory Configuration code 3** Maintenance
mode* selection circuit A (FACtorY)
3 Minutes left Condenser water Suction pressure Heating setpoint 2* Contact 4: demand Fan status, unit - Active alarm code 3** Historic alarm code -
leaving temp. circuit B* limit selection* without condenser, 4**
circuit B*
4 Cooling/heating Outdoor tempera- - Heating setpoint 3* Contact 5: setpoint Fan status, - Active alarm code 4** Historic alarm code -
selection* ture selection* drycooler 5**
5 Cooling/heating Saturated discharge - Setpoint demand Contact 6: setpoint Evaporator water - Active alarm code 5** Historic alarm code -
status* temperature, circ. A limitation 1* selection* pump 1 status* 6**
6 Heat reclaim Saturated suction - Setpoint demand Safety loop status Evaporator water - - Historic alarm code -
selection* temp. circuit A limitation 2* pump 2 status* 7**
7 Heat reclaim Saturated discharge - Setpoint demand Evaporator water Condenser water - - Historic alarm code -
status temperature circuit limitation 3* pump operation pump 1 status* 8**
B* contact status*
8 Unit capacity in Saturated suction - Ramp loading* Condenser water Condenser water - - Historic alarm code -
% temp. circuit B* pump operation pump 2 status* 9**
contact status*
9 Capacity circuit Drycooler leaving - Cooling - zero reset Fault contact, com- Speed condenser - - Historic alarm code -
A in %* water temperature* threshold* pressor, circuit A pump 1* 10**
10 Capacity circuit System water - Cooling - full reset Fault contact, com- Speed condenser - - - -
B in %* temperature* threshold* pressor, circuit B* pump 2*
11 Present demand - - Cooling - full reset - Alarm circuits A and - - - -
limit in % value* B status
12 Present lag limit - - Heating - zero reset - Boiler status* - - - -
in %* threshold*
13 Setpoint in local - - Heating - full reset - Speed, fan A in %* - - - -
control* threshold*
14 Setpoint occu- - - Heating - full reset - Speed, fan B in %* - - - -
pied/unoccupied value*
mode*
15 Active setpoint - - - - Solenoid valve - - - -
status
16 Control point - - - - User interface test - - - -

17 Controlled water - - - - - - - -
temperature
13

Legend Note:
* Displayed if the configuration requires it The items in brackets show what is displayed on the user interface
** Displayed if the alarm exists
- Not in use
4.3.5 - Description of the Information menu
INFORMATION MENU (3)
ITEM FORMAT UNITS DESCRIPTION
0 Automatic display mode. It cycles through the following displays:

±nn.n °C 1: Controlled water temperature: temperature of the water that the unit tries to maintain at the control point.

2: Unit operating type


LOFF - Local Off
L-On - Local On
L-Sc - Local On - based on unit clock. Displayed if the CCN/clock board is installed.
CCn - CCN Control. Displayed if the CCN/clock board is installed.
rEM - Remote Control
MASt - Master unit

3: Unit status
OFF - Off: Unit is stopped and not authorised to start.
rEADY - Ready: Unit is authorised to start
dELAY - Delay: Unit is in delay at start-up. This delay is active after the unit has been switched on. The delay can be
configured in the User Configuration menu.
StOPPing - Stopping: Unit is currently stopping.
running - On: Unit is running or authorised to start.
triPout - Fault shutdown.
OvErridE - Limit: The operating conditions do not allow total unit operation.

4. Unit occupied/unoccupied status


OCCUPIEd - Occupied: Unit in occupied mode
UNOCCUPIEd - Unoccupied: Unit in unoccupied mode

5. Heating/cooling operating mode


COOL - Cooling: Unit operates in cooling mode
HEAT - Heating: Unit operates in heating mode
BotH - Both: The unit operates in cooling (compressors) and heating (boiler). Only with HSM operation.

ALArM - 6: Alarm mode


ALErt - Alarm: Unit is totally stopped because of failure.
Alert: Unit is in failure but not completely stopped.

7: Master/Slave status
MAStEr - Master: The master/slave control is active and the unit is the master
SLAvE - Slave: The master/slave control is active and the unit is the slave
1 [1] nn Active mode codes. Each active mode is displayed in turn. This Item is masked when nil. Pressing the enter button when a mode
code is displayed causes a character text expansion to be scrolled accross the four-digit display. See the description in the following
- table
2 [2] - This item indicates the current unit occupied/unoccupied mode. Displayed if the CCN/clock board is installed.
occu Occupied
unoc Unoccupied
Forc The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
3 nn.n minutes Start-up delay. This item indicates the minutes left before the unit can be started. This delay at start-up is always active after the
unit has been switched on. The delay can be configured in the User Configuration 1 menu.
4 [2] - Heating/cooling on selection: This item is accessible in read/write, if the unit is in local control mode. It is only displayed, if the unit
is in LOFF, L-On or L-Sc operating type. Displayed if the unit controls a boiler.
HEAt - Heating mode selection
COOL - Cooling mode selection
5 [2] Heating/cooling mode. This item indicates whether the unit is in cooling or heating. Displayed if the unit controls a boiler.
HEAt - Heating
COOL - Cooling
both - Both: The unit operates in cooling (compressors) and heating (boiler). Only with HSM operation.
Forc - The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
6 [2] Heat reclaim mode selected. This item is accessible in write, if the unit is in local control mode.
rECL - - Heat reclaim selection
nO - - Normal mode
7 [2] Heat reclaim mode. This item indicates, if the unit operates in heat reclaim mode. Displayed if the heat reclaim mode is configured.
rECL - - Heat reclaim activated
nO - Normal
Forc - The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
8 nnn % Total active capacity of unit. It is the percentage of compressor capacity used by the unit.
9 nnn % Total active capacity of circuit A. It is the percentage of compressor capacity used by on circuit A..
10 [2] nnn % Total active capacity of circuit B. It is the percentage of compressor capacity used by on circuit B. Dual-circuit units only.
11 nnn Demand limit active. This is the authorised operating capacity of the unit. See section 5.7.
Forc % The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
12 [2] nnn % Lag chiller demand limit active. Displayed when the master/slave control is selected.
13 [2] - Setpoint select in local mode. This point is read/write accessible. Displayed only when the unit is LOFF, L-On or L-Sc operating type.
SP-1 SP-1 = cooling/heating setpoint 1
SP-2 SP-2 = cooling/heating setpoint 2
SP-3 SP-3 = heating setpoint 3
AUtO AUtO = active setpoint depends on schedule 2 (setpoint selection schedule). See section 5.6.1 & 4.3.11.6.
14 [2] - Setpoint occupied mode. Displayed if the CCN/clock board is installed.
occu Occupied: cooling setpoint 1 is active
unoc Unoccupied: cooling setpoint 2 is active
Forc The value shall be displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.

14
INFORMATION MENU (3) continued
ITEM FORMAT UNITS DESCRIPTION
15 ±nn.n °C Active setpoint. This is the current cooling/heating setpoint: it refers to cooling setpoint 1 or cooling/heating setpoint 2. See section
5.6.1.
16 ±nn.n Control point. This is the setpoint used by the controller to adjust the temperature of the leaving or entering water (according to
Forc °C configuration).
Control point = active setpoint + reset. See section 5.6
The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
17 ±nn.n °C Controlled water temperature. Water temperature that the unit tries to maintain at the control point.

1 This item is masked when nil.


2 This item is displayed in certain unit configurations only.

DESCRIPTION OF OPERATING MODES (ITEM 1 OF THE INFORMATION MENU)

MODE # MODE NAME DESCRIPTION


1 Delay at start-up active The delay at start-up operates after the unit has been switched on. If the delay has not expired, the mode is
active. The delay is configured in the User Configuration 1 menu.
2 2nd cooling/heating setpoint active The second cooling/heating setpoint is active. See section 5.6.1
3 3rd heating setpoint active The third heating setpoint is active. See section 5.6.1
4 Setpoint reset active In this mode, the unit uses the reset function to adjust the leaving water temperature setpoint. See section 5.6.
5 Demand limit active In this mode, the demand at which the unit is authorised to operate is limited. See section 5.7.
6 Ramp loading active Ramp loading is active. In this mode, the rate of water temperature drop or rise (heating mode) in °C/min is
limited to a preset value in order to prevent compressor overloading. Ramp function must be configured (see
User Configuration 1 menu). Ramp values can be modified (see Setpoint menu).
7 Evaporator pump reversal in effect The unit is fitted with two evaporator water pumps and reversal between pumps is in effect. See section 5.3.
8 Condenser pump reversal in effect The unit is fitted with two condenser water pumps and reversal between pumps is in effect. See section 5.3.
9 Evaporator pump periodic start The unit is stopped and the pump is started each day at 14.00 p.m. for two seconds. This function needs to be
configured in the User Configuration 1 menu. See section 5.3 & 4.3.11.3.
10 Condenser pump periodic start The unit is stopped and the pump is started each day at 14.00 p.m. for two seconds. This function needs to be
configured in the User Configuration 1 menu. See section 5.3 & 4.3.11.3
11 Night condensing mode The night mode is active. Fan runs at low speed (if permitted by operating conditions) and unit capacity can be
limited. See section 5.8 & 4.3.11.3.
12, 13 Low suction temperature protection 12 = circuit A & 13 = circuit B. Protection for evaporator low suction temperature circuit is active. In this mode,
circuit capacity is not authorised to rise and the circuit can be unloaded.
14, 15 High pressure protection 14 = circuit A & 15 = circuit B. The circuit is in high pressure protection mode because the HP protection threshold
has been exceeded. Circuit has been unloaded and the circuit capacity is not authorised to rise.
16, 17 Hot gas protection 16 = circuit A & 17 = circuit B. Hot gas discharge protection is active. In this mode, the circuit capacity cannot
increase, and the circuit may be unloaded.
18 Low water temperature protection The unit unloads, when it is in heating mode and the evaporator water temperature goes beyond the authorised
in heating mode thresholds.
19 Boiler active The unit controls a boiler and this is operating. See section 5.13.
20 Unit in SM control Unit is in control of a System Manager (FSM, CSM III or HSM).
21 Master/slave link active Unit is connected to a secondary unit by a master slave link and the master/slave modes are active.

15
4.3.6 - Description of the Temperatures menu 4.3.7 - Description of the Pressures menu

TEMPERATURES MENU [2] PRESSURES MENU [2]


ITEM FORMAT UNITS COMMENTS ITEM FORMAT UNITS COMMENTS
0 ±nn.n °C Evaporator entering water temperature 0 nnnn kPa Discharge pressure, circuit A.
1 ±nn.n °C Evaporator leaving water temperature Relative pressure.

2 [1] ±nn.n °C Condenser entering water temperature 1 nnn kPa Suction pressure, circuit A.
Relative pressure.
3 [1] ±nn.n °C Condenser leaving water temperature
2 [1] nnnn kPa Discharge pressure, circuit B.
4 ±nn.n °C Outdoor temperature Relative pressure.
5 ±nn.n °C Saturated discharge temperature, circuit A 3 [1] nnn kPa Suction pressure, circuit B.
6 ±nn.n °C Saturated suction temperature, circuit A Relative pressure.
7 [1] ±nn.n °C Saturated discharge temperature, circuit B
8 [1] ±nn.n °C Saturated suction temperature, circuit B 1 This item is displayed in certain unit configurations only.
2 Access to this menu is read-only
9 [1] ±nn.n °C Leaving water temperature, drycooler
10 [1] ±nn.n °C Chilled water system temperature. Used for
master/slave control.

1 This item is displayed in certain unit configurations only


2 Access to this menu is read-only.

4.3.8 - Description of the Setpoints menu

SETPOINTS MENU [2]


ITEM FORMAT UNITS RANGE COMMENTS
0 ±nn.n °C See table below This item lets you display and modify Cooling setpoint 1*
1 ±nn.n °C See table below This item lets you display and modify Cooling setpoint 2*
2 nnn °C See table below This item lets you display and modify Heating setpoint 1*, only displayed for heat pumps.
3 [1] nnn °C See table below This item lets you display and modify Heating setpoint 2*, only displayed for heat pumps.
4 [1] nn.n °C See table below This item lets you display and modify Heating setpoint 3*, only displayed for heat pumps.
5 nnn % 0 to 100 Demand limit 1 setpoint. Limitation by volt-free contact. This item is used to define the maximum
capacity that the unit is authorised to use, if the demand limit contact(s) activate limit 1. Contact control
depends on the unit type and configuration. See sections 3.6.4 and 3.6.5.
6 [1] nnn % 0 to 100 Demand limit 2 setpoint. Limitation by volt-free contact. This item is used to define the maximum
capacity that the unit is authorised to use, if the demand limit contact(s) activate limit 2. Contact control
depends on the unit type and configuration. Displayed and used only for dual-circuit units. See section
3.6.5 for the contact control description.
7 [1] nnn % 0 to 100 Demand limit 3 setpoint. Limitation by volt-free contact. This item is used to define the maximum
capacity that the unit is authorised to use, if the demand limit contact(s) activate limit 3. Displayed and
used only for dual-circuit units. See section 3.6.5 for the contact control description.
8 [1] ±nn.n °C/min 0.1 to 1.1 Cooling or heating ramp loading rate. This parameter is only accessible if the ramp function is
validated in the User Configuration 1 menu. This item refers to the rates of temperature drop in °C in the
evaporator. When capacity loading is effectively limited by the ramp, mode 7 is active.
9 [1] ±nn.n °C See table below Zero reset threshold, cooling mode**
10 [1] ±nn.n °C See table below Full reset threshold, cooling mode**
11 [1] ±nn.n °C See table below Full reset value, cooling mode**
12 [1] ±nn.n °C See table below Zero reset threshold, heating mode**
13 [1] ±nn.n °C See table below Full reset threshold, heating mode**
14 [1] ±nn.n °C -16 to 16 Full reset value, heating mode**

1 This item is displayed in certain unit configurations only.


2 All points contained in this table can be modified.
* Those setpoints can be used for entering or leaving water temperature control. By default the unit controls the evaporator entering fluid temperature.
Leaving fluid temperature control requires a parameter modification in the Service Configuration menu.
** These parameters are only accessible when reset based on OAT or delta T has been selected in the User Configuration 1 menu. See section 4.3.11.3 & 5.6.2.

16
LEAVING WATER TEMPERATURE CONTROL RESET THRESHOLDS IN COOLING OR HEATING MODE
SETPOINT - °C R-407C Reset threshold Zero Full
Minimum cooling value Reset based on outdoor -10 to 51 °C -10 to 51 °C
Water 5.0 air temperature
Medium brine 0.0 Reset based on 0 to 11.1 °C 0 to 11.1 °C
Brine -10.0 Delta T
Maximum cooling value 20.0
Feedback setpoint, cooling 6.0
Minimum heating value 20.6
Maximum heating value 51.7
Feedback setpoint heating 48.0

ENTERING WATER TEMPERATURE CONTROL


SETPOINT - °C R-407C
Minimum cooling value
Water 11.1
Medium brine 6.1
Brine -3.9
Maximum cooling value 26.1
Feedback setpoint, cooling 12.0
Minimum heating value 14.4
Maximum heating value 45.6
Feedback setpoint heating 42.0

4.3.9 - Description of the Inputs menu

INPUTS MENU [2]


ITEM FORMAT UNITS COMMENTS
0 oPEn/CLoS - Remote contact 1 status.
This contact is used to start and stop the unit. This contact is only valid, if the unit is in the remote operating control
(rEM) mode. See section 3.6 for the description of the connections of this contact.
1 [1] oPEn/CLoS - Remote contact 2 status.
This contact is used to select the heating or cooling mode. for heat pumps or for boiler start-up. It is also used to
change over to heat reclaim mode for cooling only units. This contact is only valid, if the unit is in the remote
operating control (rEM) mode. See section 3.6 for the description of the connections of this contact.
2 oPEn/CLoS - Remote contact 3 status.
The operation of this contact depends on the unit type.
Single-circuit unit: this contact can be used either to limit unit demand or to select a setpoint, as described in User
Configuration. If this contact is used for selecting a setpoint it is only active if the unit is in the remote operating
control mode. If the contact is used to limit the demand of the unit, it is active in all operating types.
Open contact: unit capacity is not limited or unit control is based on setpoint 1.
Closed contact: unit capacity is limited at limit setpoint 1 or unit control is based on setpoint 2.
See section 4.3.11.3 for the configuration of contact 3 - section 5.6.1 for the description of the setpoint selection -
section 5.7 for the description of the demand limit function and 3.6 for the description of the connection of contact 3
for single-circuit units.
Dual-circuit units: this contact is multiplexed with contact 4 to permit the selection of a demand limit point. This
contact is active in all operating types. See section 3.6.5 for the description of this contact and section 5.7 for the
description of the demand limit function.
3 oPEn/CLoS - Remote contact 4 status.
This contact is only used for dual-circuit units: this contact is multiplexed with contact 3 to permit selection of a
demand limit value. This contact is active in all operating types. See section 3.6.5 for the description of this contact
and section 5.7 for the description of the demand limit function.
4 [1] oPEn/CLoS - Remote contact 5 status.
This contact is only used for dual-circuit units: this contact is multiplexed with contact 6 to permit selection of a
setpoint. This contact is only active in the remote operating control mode. See section 3.6.6 for the description of this
contact and section 5.6.1 for the description of the setpoint selection function.
5 [1] oPEn/CLoS - Remote contact 6 status.
This contact is only used for dual-circuit units: this contact is multiplexed with contact 5 to permit selection of a
setpoint. This contact is only active in the remote operating control mode. See section 3.6.6 for the description of this
contact and section 5.6.1 for the description of the setpoint selection function.
6 [1] oPEn/CLoS - Interlock status. When this contact opens the unit stops or is prevented from starting and an alarm is created. This
contact is used to control the water flow. In addition, a customer safety device can be connected in series with this
contact (see section 3.6).
7 [1] oPEn/CLoS - Evaporator water pump run contact status. When this contact opens while an evaporator pump has received a
command to be on then a pump failure alarm is tripped.
8 [1] oPEn/CLoS - Condenser water pump run contact status. When this contact opens while a condenser pump has received a
command to be on then a pump failure alarm is tripped.
9 b1b2b3 - Compressor fault contacts, circuit A b1 = fault A1 b2 = fault A2
10 [1] b1b2b3 - Compressor fault contacts, circuit B b1 = fault B1 b2 = fault B2

1 This item is displayed in certain unit configurations only


2 Access to this menu is read-only.

17
4.3.10 - Description of the Outputs/Tests menu

4.3.10.1 - General
This menu displays the status of the controller outputs. More-
over, when the machine is fully stopped (LOFF) the outputs
can be activated for manual tests (the access to the tests is
password controlled).

4.3.10.2 - Menu description

OUTPUTS STATUS & TESTS MENU [2] [3]


ITEM FORMAT UNITS DESCRIPTION
0 b1b2 Circuit A compressors, command status
b1 = compressor A1
tESt b2 = compressor A2
FAIL
Good - In test mode, the Arrow buttons display 01 and 10 in succession, so as to force the status of the compressor outputs in turn.
During the test phase, power to the compressor is switched on for 10 seconds only. It is then not possible to restart the
compressor for a further 30 seconds. When the test is completed the following is displayed:
- Fail: displayed if the test has failed because the compressor was not started or run in reverse rotation.
- Good: displayed if test was successful
1 [1] b1b2 Circuit B compressor, dual-circuit units only
b1 = compressor B1
tESt b2 = compressor B2
FAIL
Good - In test mode... as above
2 [1] n Number of fans in operation, circuit A, remote condenser
tESt
3 [1] n Number of fans in operation, circuit B, remote condenser
tESt
4 [1] n Number of fans in operation, drycooler
5 [1] On Evaporator water pump #1 control status. Not displayed if the unit does not control a pump.
OFF On: pump is running
tESt Stop: pump is stopped
FAIL Forc: this item is displayed only when the unit is stopped locally (LOFF). selecting this item authorises turning on the
Good pump with no delay and for an unlimited length of time. The pump will remain on until one of the user interface buttons is
Forc - pressed: it is then immediately stopped.
During the test phase, power to the pump is switched on for 10 seconds only. When the test is completed the following is
displayed:
- Fail: displayed if the test has failed because the pump was not started
- Good: displayed if the test was successful and the water flow switch presence contact is closed.
6 [1] On Evaporator water pump #2 control status. Not displayed if the unit does not control a secondary pump.
as above As above
7 [1] On Condenser fixed-speed water pump #1 control status.
as above As above
8 [1] On Condenser fixed-speed water pump #2 control status.
as above As above
9 [1] nnn % Condenser variable-speed water pump #1 or condenser open-loop water pump control status.
tESt - nnn: Pump speed in %
FAIL - As above
Good -
Forc -
10 [1] nnn % Condenser variable-speed water pump #2 or condenser open-loop water pump or three-way valve control status.
tESt - nnn: Pump speed in % or valve position in %
FAIL - As above
Good -
Forc -
11 b1b2 Alarm output command status
tESt - b1 = alarm circuit A
b2 = alarm circuit B
In test mode, the Arrow buttons display 01 and 10 in succession, so as to force each alarm output status in turn.
12 [1] On Boiler command status. Displayed if the unit controls a boiler. See section 5.13.
OFF
tESt -
13 [1] nnn Variable fan speed, drycooler or circuit A. Displayed if the unit controls a variable-speed fan in a drycooler or remote
tESt % condenser.
14 [1] nnn Variable fan speed, circuit B. Dual-circuits only and if the unit controls a variable-speed fan.
tESt %
15 [1] b1b2 Pumpdown solenoid valve status. In test mode, the arrow keys successively display 01 and 10, in order to authorise the
tESt test for each valve in turn.
b1 = valve circuit A
b2 = valve circuit B
This item is only displayed for units with remote condenser.
16 [1] YES - Used for local interface test only. Lights or flashes all LEDs and blocks, so as to check that they are working properly.
no -
tESt %

1 This item is displayed in certain unit configurations only.


2 Testing authorised only if the unit is in Local Off and all compressors are off.
3 Password needed only for testing.
“Test” Displayed in turn with the item value during tests.

18
4.3.10.3 - Tests CONFIGURATION

This function allows the user to test the outputs individually, if


the machine is completely shut down (LOFF). To carry out a USER
[USEr]

manual test use the arrow keys to access the output to be tested
and press the Enter key (longer than 2 seconds) to activate the USER1
[USEr 1]
USER2
[USEr 2]
SCHEDULE 1
[SCHEduLE 1]*
SCHEDULE 2
[SCHEduLE 2]*
HOLIDAYS
[HOLIDAYS]*
HOUR + DATE
[dAtE]*
BROADCAST
[broAdCASE]*

modification mode. The password is automatically requested, if it


has not previously been verified. The Outputs/Test LED on the
user interface begins to flash. Enter the desired test value and PERIOD 1 PERIOD 1 HOLIDAY 1

again press Enter to start the test. 'TESt' is displayed on the 4-


digit display alternately with the value tested. PERIOD 2 PERIOD 2 HOLIDAY 2

The Outputs/Test LED stops flashing. Press the Enter key or an PERIOD 3 PERIOD 3 HOLIDAY 3

arrow key to stop the test.


PERIOD 4 PERIOD 4 HOLIDAY 4

4.3.11- Description of the configuration menu


PERIOD 5 PERIOD 5 HOLIDAY 5

4.3.11.1- General PERIOD 6 HOLIDAY 6


PERIOD 6
This menu can be used to display and modify all configura-
tions: Factory, Service and User. Only the User Configuration can PERIOD 7 PERIOD 7 HOLIDAY 7

be modified by the end-user. The Factory, Service and master/


slave configurations are not described in this document. A PERIOD 8 PERIOD 8 HOLIDAY 8

configuration can only be modified if the unit is fully stopped


(LOFF). ...

...
The menus User 1 [USEr 1] and User 2 [USEr 2] are password-
protected. The other menus are directly accessible, except if
...
item 6 of the User 1 menu (password for all configurations) has
been validated. HOLIDAY 15

4.3.11.2 - Password HOLIDAY 16

A password must be entered in order to access the test function


or to modify a configuration. It is automatically requested, if SUB-MENU PERIOD CONFIGURATION*
necessary: 'EntEr PASS' is displayed on the 4-digit display and Item PERIOD 1 to 8
the configuration menu LED flashes, indicating that the modi- [PEriod X MEnu]*
fication mode is active. Press the arrow keys until the value '11' 0 Return to previous menu
is displayed on the 4-digit display. Press Enter to validate this. 1 Start of occupied period

The configuration menu LED stops flashing. If the password is 2 End of occupied period
3 Selection Monday
correct, 'Good' is displayed. If the password is incorrect, 'PASS
4 Selection Tuesday
incorrEct' is displayed. The User password has a default value
5 Selection Wednesday
of 11.
6 Selection Thursday
7 Selection Friday
This value can be modified through the Service configuration. 8 Selection Saturday
The password can be entered if the unit is fully stopped, other- 9 Selection Sunday
wise 'ACCES dEniEd' (access denied) will be displayed on the 10 Selection holidays
4-digit display. The controller automatically deactivates the
password after 5 minutes without activity (i.e. no buttons
pressed) or after powering up. SUB-MENU HOLIDAY CONFIGURATION*
Item HOLIDAYS 1 to 16
[HoLidAy X MEnu]*
0 Return to previous menu
1 Start month holidays
3 Start day holidays
4 Number of days, holidays

* only displayed if configuration requires.

NOTE: The items in brackets show what is displayed on the


user interface.

19
SUB-MENU USER CONFIGURATION
ITEM USER 1 USER 2 DATE SCHEDULE 1 SCHEDULE 2 HOLIDAYS BROADCAST
[USER1] [USER2]* [dAtE]* [ScHEduLE 1MEnu]* [ScHEduLE 2 MEnu]* [HOLidAy MEnu]* [BrodCASt]*

0 Return to previous menu Return to previous Return to previous Return to previous menu Return to previous Return to previous menu Return to previous menu
menu* menu menu
1 Circuit sequence selection Night mode - start Hour* SUB-MENU: SUB-MENU: SUB-MENU: Broadcast acknowledger
hour* Period 1 [PErIod 1] Period 1 [PErIod 1] Holidays 1 [HOLidAy 1] selection
2 Ramp selection* Night mode - end Day of the week* SUB-MENU: SUB-MENU: SUB-MENU: Broadcast activation
hour* Period 2 [PErIod 2] Period 2 [PErIod 2] Holidays 2 [HOLidAy 2]
3 Start-up delay* Night mode - demand Day and month* SUB-MENU: SUB-MENU: SUB-MENU: Outdoor temperature
limit in % Period 3 [PErIod 3] Period 3 [PErIod 3] Holidays 3 [HOLidAy 3] broadcast bus
4 Control contact 3 Number clock 1* Year* SUB-MENU: SUB-MENU: SUB-MENU: Outdoor temperature
selection* Period 4 [PErIod 4] Period 4 [PErIod 4] Holidays 4 [HOLidAy 4] broadcast element
5 Setpoint reset selection, Number clock 2* - SUB-MENU: SUB-MENU: SUB-MENU: Start month daylight
cooling mode Period 5 [PErIod 5] Period 5 [PErIod 5] Holidays 5 [HOLidAy 5] saving time
6 Setpoint reset selection, CCN address * - SUB-MENU: SUB-MENU: SUB-MENU: Start day daylight saving
heating mode* Period 6 [PErIod 6] Period 6 [PErIod 6] Holidays 6 [HOLidAy 6] time
7 Boiler selection CCN bus* - SUB-MENU: SUB-MENU: SUB-MENU: Start hour daylight saving
Period 7 [PErIod 7] Period 7 [PErIod 7] Holidays 7 [HOLidAy 7] time
8 Extended display - - SUB-MENU: SUB-MENU: SUB-MENU: Minutes to add
selection Period 8 [PErIod 8] Period 8 [PErIod 8] Holidays 8 [HOLidAy 8]
9 Password for all user - - - - SUB-MENU: End month daylight saving
configurations Holidays 9 [HOLidAy 9] time
10 Software version number - - - - SUB-MENU: End day daylight saving
Holidays 10 [HOLidAy 10] time
11 - - - - - SUB-MENU: End hour daylight saving
Holidays 11 [HOLidAy 11] time
12 - - - - - SUB-MENU: Minutes to subtract
Holidays 12 [HOLidAy 12]
13 - - - - - SUB-MENU: -
Holidays 13 [HOLidAy 13]
14 - - - - - SUB-MENU: -
Holidays 14 [HOLidAy 14]
15 - - - - - SUB-MENU: -
Holidays 14 [HOLidAy 14]
16 - - - - - SUB-MENU: -
Holidays 16 [HOLidAy 16]
17 - - - - - - -

* only displayed if configuration requires.

NOTE: The items in brackets show what is displayed on the


user interface.

20
4.3.11.3 - Description of the User 1 Configuration sub-menu
USER 1 CONFIGURATION SUB-MENU [2]
ITEM FORMAT UNITS DEFAULT COMMENTS
0 USEr MEnu - - When selected this item authorises return to the previous menu.
1 [1] 0/1/2 - 0 Circuit sequence selection (two-circuit units).
0 = Balanced circuit loading
1 = Circuit A first
2 = Circuit B first
2 [1] YES/no - no Ramp loading select. For units with more than one compressor only.
Yes = ramp enabled
No = ramp disabled
This configuration enables the ramp to be activated for heating or cooling (depending on configuration): the
maximum rate (in °C/min) of temperature drop or rise for the heat exchanger water (leaving or entering, upon
configuration). Ramp setting value can be configured in the Setpoint menu.
3 1 to 15 min 1 Delay at start-up. This value is reinitialised after power-up or when both circuits are halted by local, remote
or CCN command. No compressor will be started up until this pause has expired. However, the evaporator
pump command will be activated immediately. The safety lockout loop will not be checked until the pause has
expired.
4 [1] 0/1 - 0 Contact 3 select (for single-circuit units)
0 = input is used for demand limit command control
1 = input is used for dual setpoint command control
Determines whether contact 3 is used for remote demand limit or dual setpoint control. For single-circuit units
only.
5 0/1/2 - 0 Cooling setpoint reset select. See section 5.6.2.
0 = reset not selected
1 = reset based on outdoor temperature
2 = reset based on return water temperature
6 [1] 0/1/2 - 0 Heating setpoint reset select (heat pumps only). See section 5.6.2
0 = reset not selected
1 = reset based on outdoor temperature
2 = reset based on return water temperature
7 «YES/no» - no Boiler control select
Yes = boiler controlled by the unit
No = boiler not controlled
8 «YES/no» - yes Extended menu select
Yes = menu description available
No = menu description not available
This item authorises activating or inhibiting the menu item expanded display.
9 «YES/no» - no Password for all User Configurations
Yes = password required for all User Configurations (Date, Time Schedule, Broadcast)
No = password require for User menu only
When this item is validated, the User Password will be required for all configurations accessible by the User.

10 nn.n - - Software version number


This item shows the number of the software version used by this controller. Access is read only.

1 This item shall be masked when not used.


2 Access to menu is read/write.

21
4.3.11.4 - Description of the User 2 Configuration sub-menu
This menu is only accessible if the unit is equipped with an
optional CCN/clock board

USER 1 CONFIGURATION SUB-MENU


ITEM FORMAT UNITS DEFAULT COMMENTS
0 USEr 2 Menu When selected this item authorises return to the previous menu.
1[1] YES/no - no Periodic pump quick-start of the water pump(s)
Yes = the pump is started periodically when the unit is manually stopped.
No = periodic pump start is disabled
When the unit is manually stopped (e.g. during the winter season) the pump is started each day at 14.00
hours for 2 seconds. If two pumps are available, pump #1 is started on odd days and pump #2 on even days.
2 [1] n1n2n3 n4 Night control mode - start time*
00:00 to 23:59 - 00:00 Authorises entering the time of day at which the night control mode starts. During this period the fan runs at
low speed (to reduce fan noise) if permitted by operating conditions, and unit capacity is limited to the
maximum night values.
3 [1] n1n2n3 n4 Night control mode - end time*
00:00 to 23:59 - 00:00 Authorises entering the time of day at which the night control mode ends.
4 [1] 0 to 100 % - Night mode demand limit value.
Authorises configuration of the maximum capacity authorised during the night mode.
5 [1] 0 or 65 to 99 - 0 Schedule 1 clock number (for unit on/off schedule, see section 4.3.11.6).
0 = schedule in local operating mode
65 to 99 = schedule in CCN operating mode
6 [1] 0 or 65 to 99 - 0 Schedule 2 clock number (schedule for setpoint selection, see section 4.3.11.6).
0 = schedule in local operating mode
65 to 99 = schedule in CCN operating mode
7 [1] 1 to 239 - 1 CCN element address.
No two network elements can have the same element number and bus number at the same time.
8 [1] 0 to 239 - 0 CCN bus number.
No two network elements can have the same element number and bus number at the same time.

* n1n2: hours (00 to 23). The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so that hours can be adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be adjusted.

4.3.11.5 - Description of Date and Time configuration sub- 4.3.11.6 - Description of the Time Schedules sub-menus
menu The control provides two timer programs: schedule 1 and
This menu is only accessible, if the unit is equipped with an schedule 2 that can be activated if the unit is equipped with an
optional CCN/clock board. optional CCN/clock board (if the CCN/clock board is not
installed, the two schedules are permanently in occupied
DATE & TIME CONFIGURATION SUB-MENU mode).
ITEM FORMAT COMMENTS
0 dAtE MEnu When selected this item authorises return to the The first timer program (schedule #1) provides a means to
previous menu.
automatically switch the unit from an occupied mode to an
1 n1n2n3n4 Current time setting.
00:00 to 23:59 n1n2: hours (00 to 23). The first time the Enter button is
unoccupied mode: the unit is started during occupied periods.
continuously pressed, the first two characters in the 4-
digit display flash so that hours can be adjusted. The second timer program (schedule #2) provides a means to
n3n4: minutes (00 to 59). Continuous pressing of the
Enter key again causes the last two characters to flash automatically switch the active setpoint from an occupied
and minutes can be adjusted. setpoint to an unoccupied setpoint: cooling setpoint 1 is used
2 Current day of week setting. during occupied periods, cooling or heating setpoint 2 during
«Mon» Monday
«tUe» Tuesday unoccupied periods. Heating setpoint 3 is activated during
«uEd» Wednesday holiday periods. For additional information on set-point
«tHu» Thursday
«FrI» Friday activation see section 5.6.1.
«SAt» Saturday
«Sun» Sunday
Each schedule consists of eight time periods set by the operator.
3 n1n2n3n4 Current day and month setting.
01:01 to 31:12 n1n2:day (01 to 31). The first time the Enter button is
These time periods can be flagged to be in effect or not in effect
continuously pressed, the first two characters in the 4- on each day of the week plus a holiday period (see section
digit display flash so that day can be adjusted.
n3n4:month (01 to 12). Continuous pressing of the
4.3.11.7 on public holidays). The day begins at 00.00 hours and
Enter key again causes the last two characters to flash ends at 24.00 hours.
so that month can be adjusted.
4 nnnn Current year setting.

22
Program is in unoccupied mode unless a schedule time period 4.3.11.7 - Description of the Holidays sub-menus
is in effect. If two periods overlap and are both active on the This function is used to define 16 public holiday periods. Each
same day, the occupied mode takes priority over the period is defined with the aid of three parameters: the month,
unoccupied period. starting day and duration of the public holiday period. During
these public holidays the controller will be in occu-pied or
Each of the eight periods can be displayed and changed with unoccupied mode, depending on the programmed periods
the aid of a sub-sub-menu. The table below shows how to validated for public holidays (see section 4.3.11.6).
access the period configuration. Method is the same for the
time schedule #1 or the time schedule #2. Each of these public holiday periods can be displayed and
changed with the aid of a sub-menu. These menus are only
PERIOD X CONFIGURATION SUB-MENUS (X = 1 TO 8)
accessible, if the unit is equipped with an optional CCN/clock
ITEM # FORMAT COMMENTS
board.
0 Period X Menu Indicates the period (X) you are going to
configure. When selected this item authorises a
return to the main menu. ATTENTION: The broadcast function must be activated to
1 n1n2n3n4 Occupied period - Start time*. utilise the holiday schedule, even if the unit is running in
00:00 to 24:00 Authorises entering the time of day at which the
occupied period starts. stand-alone mode (not connected to CCN). See section
2 n1n2n3n4 Occupied period - End time*. 4.3.11.8.
00:00 to 24:00 Authorises entering the time of day at which the
occupied period ends.
3 Mo- 0 or Mo- 1 1 = the period is in effect on Monday.
0 = period not in effect on Monday
4 tu- 0 or tu- 1 1 = the period is in effect on Tuesday.
0 = period not in effect on Tuesday.
5 UE-0 or UE- 1 1 = the period is in effect on Wednesday.
0 = period not in effect on Wednesday.
6 tH- 0 or tH- 1 1 = the period is in effect on Thursday.
0 = period not in effect on Thursday.
7 Fr-0 or Fr- 1 1 = the period is in effect on Friday.
0 = period not in effect on Friday.
8 SA- 0 or SA- 1 1 = the period is in effect on Saturday.
0 = period not in effect on Saturday.
9 Su- 0 or Su- 1 1 = the period is in effect on Sunday.
0 = period not in effect on Sunday.
10 Ho- 0 or Ho- 1 1 = the period is in effect on public holidays.
0 = period not in effect on public holidays.

* n1n2: hours (00 to 24). The first time the Enter button is continuously pressed,
the first two characters in the 4-digit display flash so that hours can be
adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes
the last two characters to flash so that minutes can be adjusted.

Typical timer program:


Time MON TUE WES THU FRI SAT SUN HOL

0 P1
1 P1
2 P1
3
4
5
6
7 P2 P2 P3 P4 P4 P5
8 P2 P2 P3 P4 P4 P5
9 P2 P2 P3 P4 P4 P5
10 P2 P2 P3 P4 P4 P5
11 P2 P2 P3 P4 P4 P5
12 P2 P2 P3 P4 P4
13 P2 P2 P3 P4 P4
14 P2 P2 P3 P4 P4 MON : Monday
TUE : Tuesday
15 P2 P2 P3 P4 P4
WED : Wednesday Starts at Ends at Active on
16 P2 P2 P3 P4 P4 THU : Thursday
17 P2 P2 P3 FRI : Friday P1: period 1, 0h00, 3h00, Monday
SAT : Saturday P2: period 2, 7h00, 18h00, Monday and Tuesday
18 P3
SUN : Sunday P3: period 3, 7h00, 21h00, Wednesday
19 P3
P4: period 4, 7h00, 17h00, Thursday and Friday
HOL : Public holidays
20 P3 P6 P5: period 5, 7h00, 12h00, Saturday
21 P6: period 6, 20h00, 21h00, Public holidays
22 P7: period 7, Not used in this example
23 Occupied P8: period 8, Not used in this example
24 Unoccupied

23
HOLIDAY PERIOD X CONFIGURATION SUB-MENUS (X = 1 TO 16) 4.3.11.8 - Description of the Broadcast sub-menu
ITEM # FORMAT COMMENTS The controller provides a broadcast configuration menu which
0 HoLidAy X Sub-menu When selected this item authorises a return
to the configuration menu.
you can use to configure the unit to be the CCN’s broadcaster,
1 0 to 12 Start month of public holiday period
responsible for transmitting the time, outdoor temperature, and
0 = period not in use holiday flags to all system elements.
1 = January, 2 = February, etc.
2 0 to 31 Start day of public holiday period. 0 period
not in use.
This menu also authorises setting the date of the daylight
3 0 to 99 days Duration of the public holiday period in saving time. There should be only one broadcaster in a CCN, so
days. this table should not be configured if any other system element
is acting as broadcaster. These menus are only accessible, if the
Typical programming for public holidays:
A public holiday period lasting 1 day on 20th May, for instance, is configured as
unit is equipped with an optional CCN/clock board.
follows: start month = 5, start day = 20, duration = 1
A public holiday period lasting 2 day on 25th May, for instance, is configured as ATTENTION: If the unit operates in standalone mode (not
follows: start month = 5, start day = 25, duration = 2
CCN connected) this menu can also must be used if the holi-
day function is used or to correct for daylight saving time.

BROADCAST CONFIGURATION SUB-MENU


ITEM # FORMAT COMMENTS
0 broAdCASt MEnu When selected this item authorises a return to the main menu.
1 YES/no Determines whether or not the unit is a broadcast acknowledger when the unit is connected on a CCN network. There must be
only one broadcast acknowledger in a CCN.

Warning: if the unit operates in standalone mode (not CCN connected) this choice must be set to Yes if the holiday function is used
(see section 4.3.11.6) or if you want to configure the daylight saving time function.
2 YES/no This item authorises enabling or disabling the Broadcast function. When it is set to Yes, the control will make a periodic
broadcast on the CCN. When it is set to No, the control is not the broadcaster and there is no need to configure the other choice in
this table. There must be only one broadcaster in a CCN and this item should not be configured if any other system element is
acting as broadcaster.

Warning: if the unit operates in standalone (not CCN connected) this choice must be set to Yes if the holiday function is used (see
section 4.3.11.6) or if you want to configure the daylight saving time function.
3 nnn OAT Broadcaster bus number: it is the bus number of the system that has the outside air temperature sensor connected to it.
0 to 239 Used for CCN network function only.

4 nnn OAT Broadcaster element number: it is the element number of the system element that has the outside air temperature sensor
0 to 239 connected to it. Used for CCN network function only.
5 nn Daylight saving start month. In this mode you enter the month in which the broadcaster will adjust its time for the start of
1 to 12 daylight saving time.
6 nn Daylight saving start day. In this mode you enter the day on which the broadcaster will adjust its time for the start of daylight
1 to 31 saving time.
7 n1n2n3n4 Authorises entering the hours and minutes for saving start. In this mode you enter the time of day when the broadcaster will
00:00 to 24:00 adjust its time for the start of daylight saving time.

n1n2: hours (00 to 24). The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so
that hours can be adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be
adjusted.
8 nnnn Daylight saving start minutes to add: number of minutes by which the broadcaster will adjust its time for the start of daylight
1 to 1440 minutes saving time.
9 nn Daylight saving stop month. In this mode you enter the month in which the broadcaster will adjust its time for the end of
1 to 12 daylight saving time.
10 nn Daylight saving stop day. In this mode you enter the day on which the broadcaster will adjust its time for the end of daylight
1 to 31 saving time.
11 n1n2n3n4 Authorises entering the hours and minutes for saving stop. In this mode you enter the time of day when the broadcaster
00:00 to 24:00 will adjust its time for the end of daylight saving time.

n1n2: hours (00 to 24). The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so
that hours can be adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be
adjusted.
12 nnnn Daylight saving start minutes to subtract: number of minutes by which the broadcaster will adjust its time for the end of
1 to 1440 minutes daylight saving time.

24
4.3.12 - Description of the Alarms menu 4.3.14.1 - Description of the Runtimes 1 menu
This menu is used to display and reset up to 5 active alarms. It
also permits alarm reset. If no alarm is active this menu is not
RUNTIMES MENU [2]
accessible. See section 6 for a complete description of the
ITEM # FORMAT UNITS COMMENTS
alarm codes and alarm reset.
0 - - When selected this item
authorises return to the
ALARMS MENU previous menu
ITEM # FORMAT COMMENTS 1 nnnn | M 10 | M100 hrs/10 or 100 Unit operating hours*
0 [1] X ALArM X alarms are active 2 [1] nnnn | M 10 | M100 hrs/10 or 100 Unit operating hour in cooling
rESEt ALArM Reset of alarms is requested mode
3 [1] nnnn | M 10 | M100 hrs/10 or 100 Unit operating hours in heating
mode
To reset all active alarms, continuously press
4 nnnn | M 10 | M100 hrs/10 or 100 Compressor A1 operating
the Enter key. ‘rESET ALArM’ is then displayed.
hours*
Press the select key again: all alarms are reset.
5 [1] nnnn | M 10 | M100 hrs/10 or 100 Compressor A2 operating
hours*
1 [1] 1 to 55 Current alarm code 1* 6 [1] nnnn | M 10 | M100 hrs/10 or 100 Compressor B1 operating
hours*
2 [1] 1 to 55 Current alarm code 2*
7 [1] nnnn | M 10 | M100 hrs/10 or 100 Compressor B2 operating
3 [1] 1 to 55 Current alarm code 3*
hours*
4 [1] 1 to 55 Current alarm code 4*
8 nnnn | M 10 | M100 -/10 or 100 Machine starts*
5 [1] 1 to 55 Current alarm code 5*
9 nnnn | M 10 | M100 -/10 or 100 Compressor A1 starts*
10 [1] nnnn | M 10 | M100 -/10 or 100 Compressor A2 starts*
1 This item is masked when nil 11 [1] nnnn | M 10 | M100 -/10 or 100 Compressor B1 starts*

NOTE 12 [1] nnnn | M 10 | M100 -/10 or 100 Compressor B2 starts*


* Pressing the Enter key when alarm code is displayed causes the following 13 [1] nn hrs/10 or 100 Evaporator pump #1 operating
message to be scrolled: hours*
“time of alarm” “date of alarm” “full CCN alarm message” 14 [1] nn hrs/10 or 100 Evaporator pump #2 operating
- “time of alarm”: hh-mm hours*
- “date”: dd-mm
- “full CCN alarm message”: up to 64 characters 15 [1] nn hrs/10 or 100 Condenser pump #1 operating
Time and date are displayed if the unit is equipped with an optional CCN/ hours*
clock board. 16 [1] nn hrs/10 or 100 Condenser pump #2 operating
hours*
4.3.13 - Description of the Alarms History menu 17 [1] nn hrs/10 or 100 Open-loop condenser pump
operating hours*
ALARMS HISTORY MENU
ITEM # FORMAT COMMENTS 1 This item is masked when not used

1 [1] 1 to 55 Alarm history code 1* NOTES


2 [1] 1 to 55 Alarm history code 2* * Certain values are divided by 10 or by 100, so that number of hours or start-
3 [1] 1 to55 Alarm history code 3* ups of less then 10 are displayed as 0.

4 [1] 1 to 55 Alarm history code 4* When the value is divided by 10 or by 100 it is displayed in turn with “M 10” or
5 [1] 1 to 55 Alarm history code 5* “M100”.
6 [1] 1 to 55 Alarm history code 6*
7 [1] 1 to 55 Alarm history code 7* 4.3.14.2 - Description of Runtimes 2 menu
8 [1] 1 to 55 Alarm history code 8*
9 [1] 1 to 55 Alarm history code 9*
ITEM # FORMAT UNITS DESCRIPTION
10 [1] 1 to 55 Alarm history code 10*
0 - - When selected this item
authorises return to the
1 This item is masked when nil
previous menu
NOTE 1 nn - Compressor starts for
* Pressing the Enter key when alarm code is displayed causes the following compressor with most starts
message to be scrolled: during the last hour
“time of alarm” “date of alarm” “full CCN alarm message” 2 nn - 24 hours average number of
- “time of alarm”: hh-mm starts/hour, compressor
- “date”: dd-mm
3 nn minutes Minimum compressor
- “full CCN alarm message”: up to 64 characters
operating time during last
Time and date are displayed if the unit is equipped with an optional CCN/
hour
clock board.
4 nn minutes 24 hours average minimum
operating time above

4.3.14 - Runtime menu description

RUNTIMES

RUNTIMES 1 RUNTIMES 2 MAINTENANCE


[runtiMES 1] [runtiMES 2] [MAintEnAnCE]

NOTE: The items in brackets show what is displayed on the


user interface.

25
4.3.14.3 - Maintenance menu description 5 - PRO-DIALOG PLUS CONTROL OPERATION
To be active, the maintenance function must be preset in the
Service configuration 5.1 - Start/stop control
ITEM # FORMAT DESCRIPTION
0 MAintEnAnCE MEnu When selected this item authorises return to The table below summarises the unit control type and stop or
the previous menu. go status with regard to the following parameters.
1 [1] Accessible with the Service password. - Operating type: this is selected using the start/stop button
2 [1] For future use on the front of the user interface.
3 [1] ALErt Water loop rate to low - Remote start/stop contacts: these contacts are used when
4 [1] nnn/ALErt Next evaporator # 1 pump maintenance
operation in nnn days. 'ALErt' is displayed,
the unit is in remote operating type (rEM). See sections
when the delay before maintenance has 3.6.2 and 3.6.3.
elapsed. - CHIL_S_S: this network command relates to the chiller
5 [1] nnn/ALErt Next evaporator # 2 pump maintenance
operation in nnn days. 'ALErt' is displayed,
start/stop when the unit is in CCN control (CCn). Vari-
when the delay before maintenance has able forced to disable: the unit is halted. Variable forced to
elapsed. Enable: the unit runs in accordance with schedule 1.
6 [1] nnn/ALErt Next condenser # 1 pump maintenance - Start/Stop schedule: occupied or unoccupied status of the
operation in nnn days. 'ALErt' is displayed,
when the delay before maintenance has unit as determined by the chiller start/stop program
elapsed. (Schedule #1). Used when the unit is equipped with an
7 [1] nnn/ALErt Next condenser # 2 pump maintenance optional CCN/clock board, otherwise the chiller occupied
operation in nnn days. 'ALErt' is displayed,
when the delay before maintenance has mode is forced to occupied all the time.
elapsed. - Master control type. This parameter is used when the
8 [1] nnn/ALErt Next open-loop water pump maintenance unit is the master unit in a two chiller lead/lag arrange-
operation in nnn days. 'ALErt' is displayed,
when the delay before maintenance has ment. The master control type determines whether the unit
elapsed. is to be controlled locally, remotely or through CCN (this
9 [1] nnn/ALErt Next water filter maintenance operation in parameter is a Service configuration).
nnn days. 'ALErt' is displayed, when the
delay before maintenance has elapsed. - CCN emergency shutdown: if this CCN command is
activated, it shuts the unit down whatever the active
1 This item is masked when not used.
operating type.
- General alarm: the unit is totally stopped due to failure.

26
ACTIVE OPERATING TYPE PARAMETER STATUS CONTROL UNIT
TYPE STATUS
REMOTE MASTER UNIT START/STOP CCN GENERAL
START/STOP CONTROL SCHEDULE EMERGENCY ALARM
LOFF L-C L-SC rEM CCN MASt CHIL_S_S CONTACT TYPE MODE SHUTDOWN
- - - - - - - - - - Enable - - Off
- - - - - - - - -. -. - Yes - Off
Active - - - - - - - - - - - Local Off
- - Active - - - - - - Unoccupied - - Local Off
- - - Active - - - Off - - - - Remote Off
- - - Active - - - - - Unoccupied - - Remote Off
- - - - Active - Disable - - - - - CCN Off
- - - - Active - - - - Unoccupied - - CCN Off
- - - - - Active - - Local Unoccupied - - Local Off
- - - - - Active - Off Remote - - - Remote Off
- - - - - Active - - Remote Unoccupied - - Remote Off
- - - - - Active Disable - CCN - - - CCN Off
- - - - - Active - - CCN Unoccupied - - CCN Off
- Active - - - - - - - - Disable No Local On
- - Active - - - - - - Occupied Disable No Local On
- - - Active - - - On - Occupied Dsable No Remote On
- - - - Active - Enable - - Occupied Disable No CCN On
- - - - - Active - - Local Occupied Disable No Local On
- - - - - Active - On Remote Occupied Disable No Remote On
- - - - - Active Enable - CCN Occupied Disable No CCN On

PARAMETER STATUS
ON/OFF CONTROL HEATING/COOLING OR HEAT RECLAIM REMOTE HEATING/COOLING HC_SEL or OPERATING MODE
STATUS TYPE SELECTION IN LOCAL MODE OR HEAT RECLAIM CONTACTS RECL_SEL
Off - - - - Cooling Normal
On Local Cooling - - Cooling Normal
On Local Heating - - Heating Heat reclaim
On Remote - Cooling mode - Cooling Normal
On Remote - Heating mode - Heating Heat reclaim
On CCN - - Cooling Cooling Normal
On CCN - - Heating Heating Heat reclaim

27
5.2 - Heating/cooling operation 5.4 - Condenser water pump control

5.2.1 - General The unit can control one or two condenser water pumps. These
The heating/cooling selection applies to 30RW (liquid chillers) pumps can be fixed-speed or variable-speed pumps. Depending
units, controlling a boiler or equipped with a heat pump option. on the configuration the pump can start:
- When the unit is in one of the modes described above.
5.2.2 - Heating/cooling or heat reclaim selection - When at least one compressor is operating.
The table below summarises the unit heating/cooling or heat
reclaim operation, based on the following parameters: It is turned off if the unit is shut down due to an alarm.
- Control type: indicates whether the unit operates in local,
remote or CCN mode. See section 5.1. If two pumps are controlled and the reversing function has
- Unit on/off status: indicates whether the unit is shut been selected (see User 1 configuration), the control tries to
down (not authorised to start) or in operation (or limit the pump run time delta to the configured pump change-
authorised to start). over delay. If this delay has elapsed, the pump reversing
- Heating/cooling or heat reclaim selection in local function is activated, when the unit is running. During the
mode: operating mode selected via the user interface. See reversing function both pumps run together for two seconds.
Information menu.
- Remote heating/cooling or heat reclaim contacts: these If a pump has failed and a second pump is available, the unit is
contacts are only active if the unit is under remote control. stopped and started again with this pump.
See sections 3.6.
- HC_SEL: this network command permits heating/cooling The control provides a means to automatically start the pump
control, if the unit is in CCN operating mode. each day at 14.00 hours for 2 seconds when the unit is off. If
- RECL_SEL: this network command permits heat reclaim the unit is fitted with two pumps, the first pump is started on
mode control, if the unit is in CCN mode. The heat odd days and the second pump is started on even days. Starting
reclaim mode is only accessible for 30RW and cooling the pump periodically for few seconds increases the life-time
only units. It requires a specific configuration. of the pump bearings and the tightness of the pump seal.

5.3 - Evaporator water pump control 5.5 - Control interlock contact

The unit can control one or two evaporator water pumps. The This contact checks the status of a loop (water flow switch and
evaporator water pump is turned on when this option is config- customer safety loop, see section 3.6). It prevents the unit from
ured (see User configuration) and when the unit is in one of the starting if it is open when the delay at start-up has expired. This
on modes described above or in delay mode. Since the minimum open contact leads to an alarm shut-down, if the unit is
value for the delay at start-up is 1 minute (configurable between 1 running.
and 15 minutes), the pump will run for at least one minute
before the first compressor starts. The pump is kept running for 5.6 - Control point
20 seconds before the unit goes to stop mode. It is turned off if
the unit is shut down due to an alarm unless the fault is a frost The control point represents the water temperature that the unit
protection error. See section 5.14 for the particular evaporator must produce. The evaporator or condenser return water
pump control for the follower unit (master/slave assembly). temperature is controlled by default, but the evaporator or
condenser leaving water temperature can also be controlled
If two pumps are controlled and the reversing function has (requires a Service configuration modification).
been selected (see User 1 configuration), the control tries to
limit the pump run time delta to the configured pump change- Control point = active setpoint + reset
over delay. If this delay has elapsed, the pump reversing
function is activated, when the unit is running. During the 5.6.1 - Active setpoint
reversing function both pumps run together for two seconds. Two setpoints can be selected as active in cooling mode and
three in heating mode. Usually, the second cooling setpoint is
If a pump has failed and a second pump is available, the unit is used for unoccupied periods or for ice storage (brine unit). The
stopped and started again with this pump. second setpoint in heating mode is used for unoccupied
periods, and the third heating setpoint is used for holiday
The control provides a means to automatically start the pump periods or public holidays. Depending on the current opera-
each day at 14.00 hours for 2 seconds when the unit is off. If tions, the active setpoint can be selected by choosing the item
the unit is fitted with two pumps, the first pump is started on in the Information menu, with the user’s volt-free contacts,
odd days and the second pump is started on even days. Starting with network commands or with the setpoint timer program
the pump periodically for few seconds increases the life-time (schedule 2).
of the pump bearings and the tightness of the pump seal.

28
The following table summarises the possible selections REMOTE OPERATING MODE - DUAL-CIRCUIT UNITS
depending on the control types (local, remote or CCN) and the PARAMETER STATUS
following parameters: HEATING/COOLING CONTROL SCHEDULE 2 ACTIVE SETPOINT
- Setpoint select in local control: item #13 of the Infor- OPERATING MODE CONTACTS STATUS
Cooling sp 1 - Cooling setpoint 1
mation menu permits selection of the active setpoint, if the
Cooling sp 2 - Cooling setpoint 2
unit is in local operating type.
Cooling sp 3 - Cooling setpoint 2
- Heating/cooling operating mode
Cooling Auto Occupied Cooling setpoint 1
- Control contacts: status of control contacts 5 and 6 (dual-
Cooling Auto Unoccupied Cooling setpoint 2
circuit units only). These contacts are only active if the Heating sp 1 - Heating setpoint 1
unit is in remote control operating type. See section 3.6.4. Heating sp 2 - Heating setpoint 2
- Control contact 3: status of control contact 3 (single- Heating sp 3 - Heating setpoint 3
circuit units only). See section 3.6.2. Heating Auto Occupied Heating setpoint 1
- Contol contact 3 selection: this selection, only used for Heating Auto Unoccupied Heating setpoint 2
single-circuit units, indicates if contact 3 is used for dual Heating Auto Holiday Heating setpoint 3
setpoint control or for demand limit control (see User
Configuration menu).
- Schedule 2 status: schedule for setpoint selection. See CCN OPERATING MODE
PARAMETER STATUS
section 4.3.11.6.
HEATING/COOLING SCHEDULE 2 ACTIVE SETPOINT
OPERATING MODE STATUS
Cooling Occupied Cooling setpoint 1
LOCAL OPERATING MODE Cooling Unoccupied Cooling setpoint 2
PARAMETER STATUS Heating Occupied Heating setpoint 1
HEATING/COOLING LOCAL SCHEDULE 2 ACTIVE SETPOINT Heating Unoccupied Heating setpoint 2
OPERATING MODE SETPOINT STATUS
Heating Holiday Heating setpoint 3
SELECTION
Cooling sp 1 - Cooling setpoint 1
Cooling sp 2 - Cooling setpoint 2
Cooling Auto Occupied Cooling setpoint 1
Cooling Auto Unoccupied Cooling setpoint 2
Heating sp 1 - Heating setpoint 1
Heating sp 2 - Heating setpoint 2
Heating sp 3 - Heating setpoint 3
Heating Auto Occupied Heating setpoint 1
Heating Auto Unoccupied Heating setpoint 2
Heating Auto Holiday Heating setpoint 3

REMOTE OPERATING MODE - SINGLE-CIRCUIT UNITS


PARAMETER STATUS
HEATING/COOLING CONTROL CONTACT 3 CONTROL CONTACT 3 SCHEDULE 2 STATUS ACTIVE SETPOINT
OPERATING MODE SELECTION
Cooling Setpoint Setpoint 1 - Cooling setpoint 1
Cooling Setpoint Setpoint 2 - Cooling setpoint 2
Cooling Demand limit - Occupied Cooling setpoint 1
Cooling Demand limit - Unoccupied Cooling setpoint 2
Heating Setpoint Setpoint 1 - Heating setpoint 1
Heating Setpoint Setpoint 2 - Heating setpoint 2
Heating Demand limit - Occupied Heating setpoint 1
Heating Demand limit - Unoccupied Heating setpoint 2
Heating Demand limit - Holiday Heating setpoint 3

29
5.6.2 - Reset 5.8 - Night mode
Reset means that the active setpoint is modified so that less
machine capacity is required (in cooling mode, the setpoint is The night period is defined (see User configuration) by a start
increased, in heating mode it is decreased). This modifica-tion is time and an end time that are the same for each day of the
in general a reaction to a drop in the load. For the Pro-Dialog week. During the night period, the fan runs at low speed, if
control system, the source of the reset can be configured in the permitted by the current operating conditions. In addition, the
User 1 configuration: it can be provided either by the outdoor user can reduce the unit capacity.
temperature (that gives a measure of the load trends for the
building) or by the return water tem-perature (delta T that gives 5.9 - Capacity control
an average building load). In response to a drop in the outdoor
temperature or to a drop in delta T, the cooling setpoint is This function adjusts the number of active compressors to keep
normally reset upwards in order to optimise unit performance: the heat exchanger water temperature at its setpoint. The
precision with which this is achieved depends on the capacity
In both cases the reset parameters, i.e. slope, source and of the water loop, the flow rate, the load, and the number of
maximum value, are configurable in the Setpoints menu (see stages available on the unit. The control system continuously
section 4.3.8). Reset is a linear function based on three takes account of the temperature error with respect to the
parameters. setpoint, as well as the rate of change in this error and the
• A reference at which reset is zero (outdoor temperature or difference between entering and leaving water temperatures, in
delta T - no reset value). order to determine the optimum moment at which to add or
• A reference at which reset is maximum (outdoor withdraw a capacity stage. If the same compressor undergoes
temperature or delta T - full reset value). too many starts (per hour) or runs below one minute each time
• The maximum reset value. it is started this automatically brings about reduction of
compressor starts, which makes leaving water temperature
Reset example in cooling mode control less precise.

In addition, the high pressure or low pressure unloading


functions can also affect the temperature control accuracy.
Compressors are started and stopped in a sequence designed to
equalise the number of start-ups (value weighted by their
operating time).
% Building load
Reset value

5.10 - Head pressure control

5.10.1 - 30RW units in cooling mode


The control can regulate the following configurations:
Outdoor temperature (OAT) - Drycooler and variable-speed condenser pump.
Evaporator Delta T The fixed fan stages and the pump speed are controlled in
order to permit start-ups at low outside temperatures and
Legend
A Maximum reset value permanent optimisation of the unit performances (no
B OAT or delta T for no reset parameter setting required).
C OAT or delta T for full reset
D Building load
- Variable-speed condenser pump (no drycooler control).
The pump speed is controlled in order to maintain a fixed
5.7 - Demand limit condensing setpoint (value can be adjusted)
- Drycooler and three-way valves.
Generally, demand limit is used by an energy management The fixed fan stages and the three-way valve position are
system to restrict the unit electricity consumption. The PRO- controlled in order to permit start-ups at low outside
DIALOG control system enables the capacity of the unit to be temperatures and permanent optimisation of the unit
limited by means of user-controlled volt-free contacts. Single- performances (no parameter setting required).
circuit units only have one contact (control contact 3), available - Three-way valve only (no drycooler control).
in the User Configuration function for demand limiting or The three-way valve position is controlled in order to
setpoint selection. Dual-circuit units have two volt-free maintain a fixed condensing setpoint (value can be
contacts that permit several limit levels. The capa-city of the adjusted)
unit cannot exceed the demand limit setpoint activated by the - Drycooler only (fan stages or Varifan)
position of the contacts (see section 3.6.4 and 3.6.5 for the Only the drycooler fan stages are controlled, based on a
contact description). The demand limit setpoints are adjustable fixed entering condenser water setpoint.
via the setpoint menu. - Open-loop pump
The pump speed is controlled, based on a fixed condensing
The demand limit is active in all operating types: Local, setpoint.
Remote or CCN. However in CCN operating type, demand
limit can be controlled directly with the aid of CCN commands.

A limitation value of 100% means that the unit may call upon
the full array of its capacity stages.

30
5.10.2 - 30RWA units One of the functions of the master unit (depending on its
configuration) may be the designation, whether the master or
The control offers two control modes (fan stages with or slave is to be the lead machine or the follower. The roles of
without Varifan) lead machine and follower will be reversed when the differ-
- Automatic mode. The fan stages are controlled in order to ence in running hours between the two units exceeds a con-
permit start-ups at low outside temperatures and perma- figurable value, ensuring that the running times of the two units
nent optimisation of the unit performances (no parameter are automatically equalised. The changeover between lead
setting required). machine and follower may take place when the assembly is
- Manual mode. The fan stages are controlled based on a started up, or even whilst running. The running time balancing
fixed condensing point. function is not active if it has not been configured: in this case
the lead machine is always the master unit.
5.11 - Control of a boiler
The lead machine will always be started first. When the lead
NOTE: The control of a boiler is not authorised for slave machine is at its full available capacity, start-up delay (con-
units. figurable) is initialised on the follower. When this delay has
expired, and if the error on the control point is greater than
The unit can control the start-up of a boiler, if it is in heating 1.7°C, the follower unit is authorised to start and the pump is
mode. When the boiler is operating, the unit water pump is activated. The follower will automatically use the master unit
stopped. active setpoint. The lead machine will be held at its full
available capacity for as long as the active capacity on the
A heat pump unit and a boiler cannot operate together. In this case follower is not zero. When the follower unit receives a com-
the boiler output is activated in the following conditions: mand to stop, its evaporator water pump is turned off with 20
- The unit is in heating mode, but a fault prevents the use of seconds delay.
the heat pump capacity.
In the event of a communication fault between the two units, each
5.12 - Master/slave assembly shall return to an autonomous operating mode until the fault is
cleared. If the master unit is halted due to an alarm, the slave
Two PRO-DIALOG Plus units can be linked to produce a unit is authorised to start without prior conditions.
master/slave assembly. The two machines are interconnected over
the CCN bus. All parameters required for the master/slave 5.13 - Controlling Pro-Dialog Plus units with a System
function must be configured through the Service configuration Manager
menu. Master/slave operation requires the connection of a
temperature probe at the common manifold on each machine, if Up to eight PRO-DIALOG Plus units (or System Manager
the heat exchanger leaving water temperature is controlled. compatible units) can be controlled by one control module of
the FSM, CSM III or HSM type which can handle multi-
The master/slave assembly can operate with constant or tasking of control functions such as starting units in sequence.
variable flow. In the case of variable flow each machine must
control its own water pump and automatically shut down the
pump, if the cooling capacity is zero. For constant flow
operation the pumps for each unit are continuously operating, if
the system is operating. The master unit can control a common
pump that will be activated, when the system is started. In this
case the slave unit pump is not used.

All control commands to the master/slave assembly (start/stop,


setpoint, heating/cooling operation, load shedding, etc.) are
handled by the unit which is configured as the master, and must
therefore only be applied to the master unit. They will be
transmitted automatically to the slave unit. The master unit can
be controlled locally, remotely or by CCN commands.
Therefore to start up the assembly, simply validate the Master
operating type (MASt) on the master unit. If the Master has
been configured for remote control then use the remote volt-
free contacts for unit start/stop. The slave unit must stay in
CCN operating type continuously. To stop the master/slave
assembly, select Local Off (LOFF) on the master unit or use
the remote volt-free contacts if the unit has been configured for
remote control.

31
6 - DIAGNOSTICS - TROUBLESHOOTING A manual reset must be run from the main interface using the
following procedure:
6.1 - General
RESET OF ACTIVE ALARMS
OPERATION ITEM NUMBER ITEM VALUE PRESS MENU
The PRO-DIALOG Plus control system has many fault tracing 2-DIGIT DISPLAY 4-DIGIT DISPLAY BUTTON LED
aid functions. The local interface and its various menus give Hold down the MENU
access to all unit operating conditions. The test function makes button until the LED for
alarms lights. The 4- 0
it possible to run a quick test of all devices on the unit. If an digit display shows the
operating fault is detected, an alarm is activated and an alarm number of active
alarms (2 in this 0 2 ALArM
code is stored in the Alarm menu. example).
Press the Enter button 0 rESEt ALArM
6.2 - Displaying alarms until "rESEt ALARrM" is
shown in the 4-digit
display.
The alarm LEDs on the summary interface (see section 4.1)
give a quick display of the status of each circuit and the unit as Press the Enter button 0 Good
a whole. again to validate the then, 2 AL
reset. "Good" is then, no ALArM
- A flashing LED shows that the circuit is operating but displayed for 2 seconds
there is an alarm. then, "2 ALArM" and
- A steady LED shows that the circuit has been shut down then, "no ALArM".

due to a fault.

The Alarm menu on the main interface displays up to 5 fault


codes that are active on the unit.

6.3 - Resetting alarms

When the cause of the alarm has been corrected the alarm can
be reset, depending on the type, either automatically on return
to normal, or manually when action has been taken on the unit.
Alarms can be reset even if the unit is running.

This means that an alarm can be reset without stopping the


machine. In the event of a power supply interrupt, the unit
restarts automatically without the need for an external com-
mand. However, any faults active when the supply is inter-
rupted are saved and may in certain cases prevent a circuit or a
unit from restarting.

32
6.4 - Alarm codes

The following list gives a complete description of each alarm code and its possible cause.

ALARM CODE DESCRIPTIONS


ALARM ALARM NAME ALARM DESCRIPTION ACTION TAKEN BY RESET TYPE PROBABLE CAUSE
CODE THE CONTROL
1 Compressor A1 failure Motor safety input has opened due to Compressor is shut Manual Compressor overheat
compressor overtemperature protection. down
2 Compressor A2 failure As above As above As above As above
5 Compressor B1 failure As above As above As above As above
6 Compressor B2 failure As above As above As above As above
9 Evaporator leaving water Thermistor outside range Unit shut down Automatic, if temp. measured by sensor Faulty thermistor, wiring error or
thermistor failure returns to permitted range of values disconnection
10 Evaporator entering water As above As above As above As above
thermistor failure
11 CHWS thermistor failure As above As above As above As above
(master/slave)
12 Condenser leaving water As above Unit shut down for heat As above As above
thermistor failure pumps, otherwise no
action
13 Condenser entering water As above As above As above As above
thermistor failure
14 OAT sensor failure As above Unit shut down As above As above
15 Drycooler leaving water Thermistor outside range Unit shut down if it is in As above As above
thermistor failure cooling mode
16 Discharge pressure transducer Voltage delivered by the sensor is incorrect Circuit A shut down Automatic if the voltage delivered by the Defective transducer, wiring fault
failure, Circuit A sensor returns to normal
17 Discharge pressure transducer Value read by the sensor is outside range Circuit B shut down As above As above
failure, Circuit B
18 Suction pressure transducer Voltage delivered by the sensor is incorrect Circuit A shut down As above As above
failure, Circuit A
19 Suction pressure transducer Value read by the sensor is outside range Circuit B shut down As above As above
failure, Circuit B
21 CCN/clock board failure The clock board is no longer detected Unit shut down Automatic if board is detected again Defective CCN/clock board
22 Loss of communication with Communication has been lost with the slave Circuit B shut down Automatic if communication is re- Bus wiring fault, wrong software in slave
slave board board (circuit B control) established board or defective slave board
23 Loss of communication with Communication has been lost with the Unit shut down As above As above
PD_AUX1 board drycooler or remote condenser control
24 Loss of communication with Communication has been lost with the Change-over to second As above As above
variable-speed drive 1 condenser pump 1 control condenser pump, if
available, otherwise unit
shut down
25 Loss of communication with Communication has been lost with the Change-over to first As above As above
variable-speed drive 2 condenser pump 2 control condenser pump, if
available, otherwise unit
shut down
30 Low refrigerant pressure failure, Circuit running and the suction pressure Circuit shut down Automatic when pressure returns to Shortage of refrigerant, filter blocked or
circuit A below threshold normal and if the same fault has not faulty pressure sensor
occurred the same day (machine
equipped with CCN/clock board, If not,
manual)
31 Low refrigerant pressure failure, As above As above As above As above
circuit B
32 High pressure failure, circuit A Circuit running and the discharge pressure Circuit shut down Automatic when pressure returns to Fan circuit fault, high condenser
exceeds the high pressure trip point normal and if the same fault has not entering air temperature
occurred the same day (machine
equipped with CCN/clock board, If not,
manual). The high pressure switch may
have to be reset.
33 High pressure failure, circuit B As above As above As above As above
34 High pressure switch not reset The high pressure switch has not been reset As above Manual. The high pressure switch may The high pressure switch has not been
or compressor reverse rotation, following a high pressure trip or one circuit have to be reset. reset since the high pressure alarm was
circuit A compressor runs in reverse rotation reset, incorrect compressor wiring
35 High pressure switch not reset As above As above As above As above
or compressor reverse rotation,
circuit B
36 Water heat exchanger frost The heat exchanger entering or leaving Unit shut down Automatic if the same alarm has not Low water flow or defective thermistor
protection water sensor is below the frost trip point tripped the same day (machine equipped
with CCN/clock board, If not, manual)
37 Repeated low evaporator More than 6 successive circuit capacity Circuit shut down Manual Faulty pressure sensor, clogged filter or
suction temperature unloading, unloads because of low suction temperature low refrigerant charge
circuit A override.
38 Repeated low evaporator suction As above As above As above As above
temperature unloading, circuit B
39 Repeated high pressure More than 6 successive circuit capacity None Automatic Faulty transducer, high condenser
unloading, circuit A unloads because of high pressure override. entering air temperature, high entering
water temperature, condenser fouled fan
flow rate too low.
40 Repeated high pressure As above As above As above As above
unloading, circuit B
41 Repeated high discharge More than 8 successive circuit capacity As above As above Pressure sensor faulty or heat
temperature unloading, circuit A unloads because of high discharge exchanger fouled
temperature
42 Repeated high discharge As above As above As above As above
temperature unloading, circuit B

33
ALARM CODE DESCRIPTIONS (continued)
ALARM ALARM NAME ALARM DESCRIPTION ACTION TAKEN BY RESET TYPE PROBABLE CAUSE
CODE THE CONTROL
43 Safety interlock open Safety interlock not closed before end of the Unit prevented to start or Manual Evaporator pump control or water flow
start-up delay or opens during operation shut down switch failure
44 Pump #1 fault Evap. water pump run contact opens while Change-over to second Manual Pump overheat, incorrect pump
the pump has received a command to be on pump, if available, connection
otherwise unit shut down
45 Pump #2 fault As above Change-over to first Manual As above
pump, if available,
otherwise unit shut down
46 Fault, condenser pump 1 Fixed-speed pump: pump operation contact Change-over to second Manual Pump or variable-speed drive fault
open pump, if available,
otherwise unit shut down
46-1 Voltage too high Variable-speed pump: variable-speed drive
46-2 Overcurrent fault
46-3 Motor overload
46-4 Motor overheated
46-5 Transformer overheated
48-8 USS communication
46-9 Voltage too low
46-10 Incorrect initialisation
46-74 Motor overheated, calculation l2 l
46-105 Internal overheating,
Combimaster
47 Fault, condenser pump 2 As above As above As above As above
50 CCN emergency stop CCN command received to shutdown the Unit shut down Manual Network command
unit
51 Loss of communication with The unit is controlled by a System Manager Unit returns to Automatic when communication is re- Defective CCN bus wiring or system
System Manager and communication with this module is lost autonomous operating established module failure
for more than 2 minutes mode
52 Communication failure with the The master/slave link is broken due to a loss As above As above As above
master or the slave unit of communication between the two units for
more than 2 minutes
53 Initial factory configuration All factory parameters are zero Unit prevented to start Automatic No factory configuration
required

54 Illegal configuration Wrong configuration As above Automatic Factory configuration error


55 Master/slave configuration error Wrong master/slave configuration Master/slave control Automatic Master or slave configuration error
disabled
Maintenance alerts A maintenance alert is active None Manual

56-2 Water loop flow rate too low


56-3 Maintenance delay, evaporator
pump 1, elapsed
56-4 Maintenance delay, evaporator
pump 2, elapsed
56-5 Maintenance delay, condenser
pump 1, elapsed
56-6 Maintenance delay, condenser
pump 2, elapsed
56-7 Maintenance delay, open-loop
water pump 2, elapsed
56-7 Maintenance delay, water filter,
elapsed

34
35
Order No. R3432-76, 06.2004. Supersedes order No.: 13432-76, 03.2002 Manufactured by: Carrier s.a., Montluel, France.
Manufacturer reserves the right to change any product specification without notice. Printed in the Netherlands on chlorine-free paper.

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