Inspection and Test Plan - Pressure Vessel Fabrication (ITP)

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ITP No.

: PSVPL/ITP/J 651
SHEET : 1 of 8
PRECISION STORAGE VESSELS PVT LTD INSPECTION & TEST PLAN REV.No. :0
DATE : 30.09.2020
CLIENT : HOTLINE TRADING LLC

JOB / TAG NO : J 651

MFR Sl.No : E 052, E053, E054

ITEM NAME(s). : AIR RECEIVER - 8000 L

P.O.No.

DRAWING No. : PSV-AR-524 SHEET 1 of 4, 2 of 4, 3 of 4 & 4 of 4 Rev-0

APPLICABLE CODE : ASME SEC.VIII DIV.1 ED.2019

INSPECTION BY : CLIENT

LEGENDS :

HOLD- (H) Work shall not proceed untill the required inspection has been performed by the AI / Client. Notification shall be given in advance before HOLD point inspection stage during
fabrication cycle has reached.

WITNESS POINT-(W) Verification of compliance with code / specifications / standard / procedures in the presence of the AI / Client for activity to be performed. Work may proceed if AI / Client
is unable to witness the same for reasons, such waiver by the AI for thet stage inspection shall be documented. The QCE shall ensure that the required work has been performed, accepted by
him and documented for AI to review the inspection records at a later stage.

REVIEW POINT-(R) Verification of compliance with specification / standard / procedure by review of documentary evidence of activity performed.

PREPARED BY REVIEWED & APPROVED BY REVIEWED BY

PSVPL (QCI) PSVPL (QCE) CLIENT


Format :- QCM/F/14 Rev-0
ITP No. : PSVPL/ITP/J 651
SHEET : 2 of 8
PRECISON STORAGE VESSELS PVT LTD INSPECTION & TEST PLAN REV.No. :0
DATE : 30.09.2020
SL. DESCRIPTION CHARACTERISTICS TYPE QUANTUM REFERENCE ACCEPTANCE FORMAT OF RECORD INSPECTION BY QC CLIENT REMARKS
OF OF CHECK DOCUMENTS STANDARD SIGN SIGN
CHECK
No. PSVPL CLIENT

1.0 REVIEW AND APPROVAL REFERENCE DOCUMENTS : P.O,CLIENT DATA ASME SEC.VIII DIV.1 DRAWINGS
OF GA DRAWING SHEET, ASME
SEC.VIII DIV.1 H

1.1 REVIEW OF INSPECTION INSPECTION METHODOLOGY 100% PURCHASE ORDER PURCHASE ORDER ITP
& TEST PLAN & SEQUENCE OF AND APPROVED AND APPROVED [QCM/F/14]
GA DRAWING
FABRICATION CHECKING FOR DRAWING DRAWING, ASME VIII H
COMPLIANCE TO CODE DIV.1 (UG-90)

1.2 REVIEW / ACCEPTANCE REFERENCE PROCEDURE Nos.: ASME SEC.VIII DIV.1, ASME SEC.VIII DIV.I, PSVPL/PT/01 .REV.3
OF INSPECTION & TEST 1) PT PROCEDURE ASME SEC.V ASME SEC.V H
PROCEDURES
2) HYDRO PROCEDURE ASME SEC.VIII DIV.1 ASME SEC.VIIIDIV.I, PSVPL/HYDRO/001
(UG-99) REV.4 H

3) WELDING CONSUMABLE CONTROL ASME SEC.VIII DIV.1 ASME SEC.VIII DIV.I PSVPL/WC/001 .REV.4
PROCEDURE H

4) WELD REPAIR PROCEDURE ASME SEC.VIII DIV.1 ASME SEC.VIII DIV.I PSVPL/WP/001 .REV.3 H

2.0 PRE-FABRICATION ACTIVITIES :


2.1 WELDING & NDE PLAN COMPLIANCE OF REVIEW OF WPS & APPROVED DRG & ASME SEC. IX, ASME WPS & PQR &
APPLICABLE WPS & PQR WPS & PQR WITH PQR ASME SEC. IX VIII DIV.I (UW.27,28) WELDING & NDE PLAN
REFERENCE TO [QCM/F/21] H
DRG.,

2.2 WPQ/WOPQ WELDER REVIEW OF WPQ & APPROVED DRG & ASME SEC. IX, ASME WPQ & LIST OF
PERFORMANCE WELDER ASME SEC. IX VIII DIV.I (UW-29) QUALIFIED
QUALIFICATION CONTUNITY WELDER/WELDING
H
RECORDS & RECORDS OPERATORS
WELDER [QCM/F/19]
CONTINUITY.
Format:-QCM/F/14 Rev-0
ITP No. : PSVPL/ITP/J 651
SHEET : 3 of 8
PRECISION STORAGE VESSELS PVT LTD INSPECTION & TEST PLAN REV.No. :0
DATE : 30.09.2020
SL. DESCRIPTION CHARACTERISTICS TYPE OF CHECK QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION QC CLIEN REMARKS
OF CHECK DOCUMENTS STANDARD RECORD BY SIGN T SIGN
No.
CLIEN
PSVPL
T
RAW MATERIAL IDENTIFICATION :
3.0
3.1 PLATES FOR SHELL , DISH, CHEMICAL AND PHYSICAL TEST CERTIFICATE 100% ASME SEC.II PART A, ASME VIII DIV.I TEST CERTIFICATE
LIFTING LUG WEAR PLATE PROPERTIES, HEAT TREATMENT VERIFICATION,MANUFACTURER PO,TDC & APPROVED (UG-5, UG-93) ASME & MRIR
(NORMALISED) & CORELATION OF MARKINGS,VISUAL AND DRG. SEC.II PART A & [QCM/F/08] H
MARKING WITH TEST CERTIFICATES MEASUREMENT APPROVED DRG.
(THICKNESS & SIZE)

3.2 FORGED COUPLINGS, PIPES CHEMICAL AND PHYSICAL TEST CERTIFICATE 100% ASME SEC.II PART A, ASME SEC.II PART A TEST CERTIFICATE
AND FLANGES FOR NOZZLES PROPERTIES,HEAT TREATMENT VERIFICATION, MANUFACTURER PO,TDC & APPROVED & APPROVED DRG. & MRIR
(NORMALISED) & CORELATION OF MARKINGS, VISUAL AND DRG. (UG-6, UG-93) [QCM/F/08] H
MARKING WITH TEST CERTIFICATES MEASUREMENT.

3.3 LIFTING LUG, NAME PLATE CHEMICAL AND PHYSICAL TEST CERTIFICATE 100% ASME SEC.II PART A, ASME SEC.II PART A TEST CERTIFICATE
BRACKET, SUPPORT RING & PROPERTIES VERIFICATION, VISUAL AND PO,TDC & APPROVED & APPROVED DRG. AND MRIR
SUPPORT LEG MEASUREMENT DRG. (UW-5) H

3.4 BOLT AND NUTS CHEMICAL AND PHYSICAL TEST CERTIFICATE 100% TDC & ASME SEC.II PART A BATCH TEST
PROPERTIES, HEAT TREATMENT VERIFICATION, MFR. APPROVED DRG. & APPROVED DRG. CERTIFICATE H
MARKING,VISUAL AND
MEASUREMENT
3.5 REVIEW OF BATCH CHEMICAL & PHYSICAL PROPERTIES VERIFICATION OF BATCH EACH APPROVED ASME SEC.II PART C BATCH TEST
CERTIFICATE OF WELDING CERTIFICATES BATCH DRG.,ASME SEC.II ASME XIII DIV.I (UG-9) CERTIFICATE
CONSUMABLES PART C & H
APPLICABLE WPS

4.0 DISHED ENDS :


4.1 MATERIAL IDENTIFICATION & DIMENSIONS,VISUAL,EDGE VISUAL AND MEASUREMENT 100% APPROVED DRG. APPROVED DRG. MATERIAL
MARKING VERIFICATION OF PREPARATION,TRANSFER OF (UG-94, UG-77) TRACEABILITY
DISH BLANKS (TOP & MARKING RECORD [QCM/F/13] H
BOTTOM)

4.2 COLD FORMING OF DISHED DIMENSIONS, PROFILE CHECK WITH VISUAL AND 100% ASME SEC.VIII DIV.1 & ASME SEC.VIII SIR
ENDS(TOP & BOTTOM) TEMPLATE,THICKNESS CHECK AT MEASUREMENT,DISH APPROVED DRG. DIV.1(UG-81)(a) (d), [QCM/F/16]
RANDOM SPOT (MIN.THICKNESS) MANUFACTURER MARKING (UG-79(b) &
AND PWHT(IF APPLICABLE) APPROVED DRG. H

4.3 NDE OF DISHED ENDS (TOP & SURFACE DEFECTS PT CHECK ON KNUCKLE 100% APPROVED PT ASME SEC.VIII DIV.1, PT REPORT
BOTTOM) PORTION INSIDE & OUTSIDE PROCEDURE ASME SEC.V & [PSVPL/PT/001/F01]
APPROVED DRG. H

Format:-QCM/F/14
ITP No. : PSVPL/ITP/J 651
SHEET : 4 of 8
PRECISION STORAGE VESSELS PVT LTD INSPECTION & TEST PLAN REV.No. :0
DATE : 30.09.2020
SL. DESCRIPTION CHARACTERISTICS TYPE OF CHECK QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION QC CLIEN
OF CHECK DOCUMENTS STANDARD RECORD BY SIGN T
PSVPL CLIENT SIGN.
No.
5.0 NOZZLE SUB ASSEMBLIES FABRICATION
5.1 MATERIAL IDENTIFICATION & VISUAL, DIMENSION, VISUAL AND 100% APPROVED DRG APPROVED MATERIAL
MARKING VERIFICATION FOR MANUFACTURER MARKING MEASUREMENT DRAWING TRACEABILITY
NOZZLE NECKS & FLANGES & TRANSFER OF MARKING RECORD H
[QCM/F/13]

5.2 NOZZLE PIPE LS A3 DIMENSIONS, PROFILE , VISUAL AND 100% APPROVED DRG. ASME SEC.VIII DIV.1 SIR REPORT
FITUP FOR N7 BEVEL ANGLE, ROOT GAP, MEASUREMENT (UW-31,32,33) UG- [QCM/F/16]
ALLIGNMENT, TACK WELDS 79(b),UG-80(a)& H
AND CUT EDGES APPROVED DRG.

5.3 WELDING OF A3 WELD QUALITY, VISUAL VISUAL AND 100% WELDING & NDE ASME SEC.VIII DIV.1 WIR REPORTS
NOZZLE PIPE CHECK, WELDER ID AND MEASUREMENT PLAN & (UW-35) [QCM/F/22]
WPS REF. REFERENCE APPROVED DRG,
H
WPS, WPQ UW-27, UW-28
RECORDS

5.4 NDE OF NOZZLE A3 WELD QUALITY PT AFTER FINAL 100% APPROVED PT ASME SEC.VIII DIV.1, PT REPORT
PIPE WELDING PROCEDURES, ASME SEC V & [PSVPL/PT/001/F01]
APPROVED DRG. APPROVED DRG. H

5.5 NOZZLE PIPE WITH N7 - C1,C2 DIMENSIONS, ROOT GAP, VISUAL AND 100% APPROVED DRG. APPROVED DRG. SIR H
FLANGE FITUP N5, ALLIGNMENT, TACK WELDS MEASUREMENT [QCM/F/16]
N6, N7 N6- C3,C4 AND CUT EDGES H
N5- C5,C6 H
5.6 WELDING OF N7 - C1,C2 WELD QUALITY, VISUAL VISUAL AND 100% WELDING & NDE ASME SEC.VIII DIV.1 WIR REPORTS H
NOZZLE PIPE WITH CHECK, WELDER ID AND MEASUREMENT PLAN & (UW-35) [QCM/F/22]
FLANGE N5, N6, N7 N6- C3,C4 WPS REF. REFERENCE APPROVED DRG,
H
WPS, WPQ UW-27, UW-28
N5- C5,C6 RECORDS
H

5.7 NDE OF NOZZLES N7 - C1,C2 WELD QUALITY PT AFTER FINAL 100% APPROVED ASME SEC.VIII DIV.1 PT REPORTS H
PIPE WITH FLANGE WELDING DRG.& & ASME SEC.V [PSVPL/PT/001/F01]
WELDING-N5, N6, N7 N6- C3,C4 APPROVED PT APPROVED DRG.
N5- C5,C6 PROCEDURE H

Format:-QCM/F/14
REMARK
S
ITP No. : PSVPL/ITP/J 651
SHEET : 5 of 8
PRECISION STORAGE VESSELS PVT LTD INSPECTION & TEST PLAN REV.No. :0
DATE : 30.09.2020
SL. DESCRIPTION CHARACTERISTICS TYPE OF CHECK QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION QC CLIEN REMARKS
OF CHECK DOCUMENTS STANDARD RECORD BY SIGN T
PSVPL CLIENT SIGN.
No.
6.0 SHELL ASSEMBLY:
6.1 MATERIAL IDENTIFICATION MARKING VISUAL, DIMENSION & VISUAL AND 100% APPROVED DRG APPROVED DRAWING MATERIAL
VERIFICATION FOR SHELL MANUFACTURER MARKING MEASUREMENT (UG-94,UG- TRACEABILITY
77) RECORD H
[QCM/F/13]

6.2 L.S. FITUP OF SHELL 1 A1 DIMENSIONS, PROFILE , VISUAL AND 100% APPROVED DRG. ASME SEC.VIII DIV.1 SIR REPORT
H
BEVEL ANGLE, ROOT GAP, MEASUREMENT (UW-31,32,33) UG- [QCM/F/16]
ALLIGNMENT, TACK WELDS 79(b),UG-80(a)&
6.3 L.S. FITUP OF SHELL 2 A2
AND CUT EDGES APPROVED DRG. H

6.4 L.S. WELDING OF SHELL1 A1 WELD QUALITY, VISUAL VISUAL AND 100% WELDING & NDE ASME SEC.VIII DIV.1 & WIR REPORTS
H
CHECK, WELDER ID AND MEASUREMENT PLAN REFERENCE (UW-35) APPROVED [QCM/F/22]
6.5 L.S. WELDING OF SHELL2 A2 WPS REF. WPS, WPQ DRG, UW-27, UW-28
RECORDS H

6.6 L.S. NDE OF SHELL 1 A1 WELD QUALITY PT AFTER ROOT 100% APPROVED PT ASME SEC.VIII DIV.1, PT REPORT H
BACKGOUGING & FINAL PROCEDURE, ASME SEC V & [PSVPL/PT/001/F01]
6.7 L.S. NDE OF SHELL 2 A2 WELDING APPROVED DRG. APPROVED DRG., H
6.8 SHELL 1 WITH SHELL 2 B3 DIMENSIONS, BEVEL VISUAL AND 100% APPROVED DRG. ASME SEC.VIII DIV.1 SIR REPORT
FITUP ANGLE, ROOT GAP, MEASUREMENT (UW-31,32,33) UG- [QCM/F/16]
ALLIGNMENT, TACK WELDS 79(b),UG-80(a)& H
AND CUT EDGES APPROVED DRG.

6.9 SHELL 1 WITH SHELL 2 B3 WELD QUALITY, VISUAL VISUAL AND 100% WELDING & NDE ASME SEC.VIII DIV.1 & WIR REPORTS
WELDING CHECK, WELDER ID AND MEASUREMENT PLAN REFERENCE (UW-35) APPROVED [QCM/F/22]
WPS REF. WPS, WPQ DRG, UW-27, UW-28 H
RECORDS
6.10 NDE OF SHELL 1 WITH B3 WELD QUALITY PT AFTER FINAL 100% APPROVED PT ASME SEC.VIII DIV.1, PT REPORT
SHELL 2 WELDING WELDING PROCEDURES, ASME SEC V & [PSVPL/PT/001/F01] H
APPROVED DRG. APPROVED DRG.

7.0 NOZZLE WITH DISH END FITUP & WELDING


NOZZLE WITH BOTTOM N3 - D1 DIMENSION, ROOT GAP, VISUAL AND 100% ASME SEC VIII DIV.I ASME SEC VIII, DIV.I SIR [QCM/F/16]
7.1 DISH END FITUP - N3 TACK WELD VISUAL, BEVEL MEASUREMENT & APPROVED DRG. (UW-31,32,33) & H
ANGLE, ADDL.MARKING ON APPROVED DRG.
COUPLING AND
NOZZLE WITH TOP DISH N2 - D2 ORIENTATION
7.2 END FITUP - N2 H

WELDING OF NOZZLES N3 - D1 WELD QUALITY, VISUAL VISUAL AND 100% APPROVED PT ASME SEC.VIII, DIV.I WIR [QCM/F/22]
7.3 WITH BOTTOM DISH -N3 CHECK, WELDER ID AND MEASUREMENT PROCEDURE, (UW-35) & APPROVED H
WPS REF. WELDING & NDE DRG.
PLAN,REF.WPS AND
WELDING OF NOZZLE WITH N2 - D2
WPQ RECORDS
7.4 TOP DISH-N2 H

NDE OF NOZZLES WITH N3 - D1 WELD QUALITY PT AFTER ROOT 100% APPROVED DRG. & ASME SEC VIII, DIV.I, PT REPORT
7.5 BOTTOM DISH WELDING - BACKGOUGING & FINAL APPROVED PT ASME SEC V & [PSVPL/PT/001/F01] H
N3 WELDING PROCEDURE APPROVED DRG.
NDE OF NOZZLE WITH TOP N2 - D2
7.6 DISH WELDING-N2 H

Format:-QCM/F/14
ITP No. : PSVPL/ITP/J 651
SHEET : 6 of 8
PRECISION STORAGE VESSELS PVT LTD INSPECTION & TEST PLAN
REV.No. :0
DATE : 30.09.2020
SL. DESCRIPTION CHARACTERISTICS TYPE OF CHECK QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY QC CLIENT REMARKS
OF CHECK DOCUMENTS STANDARD RECORD SIGN SIGN.
PSVPL CLIEN
No.
8.0 SHELL WITH BOTTOM DISH END ASSEMBLY T

8.1 FITUP OF BOTTOM DISH B2 DIMENSIONS & VISUAL AND MEASUREMENT 100% APPROVED DRG. ASME SEC.VIII DIV.1 SIR REPORTS
END WITH SHELL 1 ORIENTATIONS, ROOT (UW-31,32,33), [QCM/F/16]
GAP,EDGE PREPARATION APPROVED DRG.,PT H
ANGLE,BEVEL EDGES PROCEDURE

8.2 WELDING OF BOTTOM B2 WELD QUALITY VISUAL AND MEASUREMENT 100% WELDING & NDE PLAN ASME SEC.VIII DIV.1 WIR
DISH END WITH SHELL 1 REFERENCE WPS, (UW-35) & APPROVED [QCM/F/22] H
WPQ RECORDS DRG.

8.3 NDE OF BOTTOM DISH B2 WELD QUALITY PT AFTER ROOT BACK 100% APPROVED DRG.& ASME SEC.VIII DIV.1 & PT REPORTS
WITH SHELL 1 GOUGING AND FINAL APPROVED PT ASME SEC.V APPROVED [PSVPL/PT/001/F01] H
WELDING PROCEDURE DRG.

9.0 SHELL WITH TOP DISH ASSEMBLY


9.1 FITUP OF TOP DISH END B1 DIMENSIONS & VISUAL AND MEASUREMENT 100% APPROVED DRG. ASME SEC.VIII DIV.1 & SIR H
WITH SHELL 2 ORIENTATIONS, ROOT (UW-31,32 & 33) [QCM/F/16]
GAP,EDGE PREPARATION APPROVED DRG.
,BEVEL EDGES
9.2 WELDING OF TOP DISH B1 WELD QUALITY VISUAL 100% WELDING & NDE PLAN ASME SEC.VIII DIV.1 WIR REPORTS H
END WITH SHELL 2 REFERENCE WPS, (UW-35) & APPROVED [QCM/F/22]
WPQ RECORDS DRG,
9.3 NDE OF TOP DISH WITH B1 WELD QUALITY PT AFTER ROOT WELDING 100% APPROVED DRG.& ASME SEC.VIII DIV.1 & PT REPORTS H
SHELL 2 AND BACK GOUGING APPROVED PT ASME SEC.V APPROVED [PSVPL/PT/001/F01]
PROCEDURE DRG.
9.4 NOZZLE ORIENTATION MARKING & DIMENSIONS & ORIENTATION VISUAL AND MEASUREMENT APPROVED DRG. ASME SEC.VIII DIV.I & SIR [QCM/F/16]
DIMENSIONAL CHECK FOR SHELL N1, DEGREES 100% APPROVED DRG. H
N4, N5, N6 & N7

10.0 SHELL NOZZLES AND COUPLINGS ASSEMBLY


10.1 FITUP OF COUPLINGS AND N1- D3 DIMENSIONS, ORIENTATIONS, VISUAL AND MEASUREMENT 100% ASME SEC.VIII DIV.I & ASME SEC.VIII DIV.I (UW- SIR [QCM/F/16] H
NOZZLES WITH SHELL ROOT GAP,EDGE PREPARATION APPROVED DRG. PT 31,32,33) & APP.DRG, PT
N4 - D4 & BEVEL ANGLES PROCEDURE PROCEDURE H
N5 - D5 H
N6 - D6 H
N7 - D7 H
10.2 WELDING OF COUPLINGS N1- D3 WELD QUALITY, VISUAL CHECK, VISUAL AND MEASUREMENT 100% APPROVED PT ASME SEC VIII DIV.I (UW-35) WIR [QCM/F/22] H
AND NOZZLES WITH SHELL WELDER ID AND WPS REF. PROCEDURES,WELDING & APPROVED DRAWING
N4 - D4 & NDE PLAN H
REFERENCE WPS,WPQ
N5 - D5 H
RECORDS
N6 - D6 H
N7 - D7 H
Format:-QCM/F/14 Rev-0
ITP No. : PSVPL/ITP/J 651
PRECISION STORAGE VESSELS PVT LTD SHEET : 7 of 8
INSPECTION & TEST PLAN REV.No. :0
DATE : 30.09.2020
SL. DESCRIPTION CHARACTERISTICS TYPE OF CHECK QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION QC SIGN CLIENT REMARKS
OF CHECK DOCUMENTS STANDARD RECORD BY SIGN
No. PSVPL CLIENT
10.3 NDE FOR SHELL NOZZLES AND N1- D3 WELD QUALITY PT AFTER FINAL WELDING 100% APPROVED PT & RT ASME SEC.VIII DIV.1, PT REPORT H
COUPLINGS PROCEDURES, APPROVED ASME SEC V & [PSVPL/PT/001/F01]
N4 - D4 DRG. APPROVED DRG., H
N5 - D5 H
N6 - D6 H
N7 - D7 H
11.0 VISUAL INSPECTION OF ROOT PENETRATION WELD QUALITY VISUAL FOR COMPLETE 100% APPROVED DRG. ASME SEC.VIII DIV.1 (UW- SIR
OF WELD JOINTS B1 & B2 THROUGH ROOT PENETRATION AS PER 35) & APPROVED DRG, [QCM/F/16] H
INSPECTION OPENING N1 UW-35, TYPE-1

12.0 EXTERNAL SUB-ASSEMBLIES & WELDING :


12.1 FITUP OF LIFTING LUG WEAR PLATE, NAME DIMENSIONS AND VISUAL AND MEASUREMENT 100% APPROVED DRG. APPROVED DRG SIR
PLATE BRACKET WITH SHELL, LIFTING LUG ORIENTATION [QCM/F/16]
WEAR PLATE WITH TOP DISH AND SUPPORT H
RING WITH BOTTOM DISH

12.2 WELDING OF LIFTING LUG WEAR PLATE, NAME WELD QUALITY, VISUAL 100% WELDING & NDE PLAN APPROVED DRG WIR REPORTS
PLATE BRACKET WITH SHELL, LIFTING LUG VISUAL CHECK, REFERENCE WPS, WPQ [QCM/F/22]
WEAR PLATE WITH TOP DISH AND SUPPORT WELDER ID AND WPS RECORDS H
RING WITH BOTTOM DISH REF.

12.3 NDE OF LIFTING LUG WEAR PLATE, NAME WELD QUALITY PT CHECK AFTER FINAL 100% APPROVED PT ASME SEC.VIII DIV.1, PT REPORTS
PLATE BRACKET WELDING WITH SHELL, WELDING PROCEDURE, APPROVED ASME SEC V & [PSVPL/PT/001/F01]
LIFTING LUG WEAR PLATE WITH TOP DISH DRG. APPROVED DRG H
AND SUPPORT RING WITH BOTTOM DISH
WELDING
12.4 FITUP OF SUPPORT LEG AND LIFTING LUG. DIMENSIONS AND VISUAL AND MEASUREMENT 100% APPROVED DRG. APPROVED DRG SIR
ORIENTATION [QCM/F/16] H

12.5 WELDING OF SUPPORT LEG AND LIFTING WELD QUALITY, VISUAL 100% WELDING & NDE PLAN APPROVED DRG WIR REPORTS
LUG.. VISUAL CHECK, REFERENCE WPS, WPQ [QCM/F/22] H
WELDER ID AND WPS RECORDS
REF.
12.6 NDE OF SUPPORT LEG AND LIFTING LUG WELD QUALITY PT CHECK AFTER FINAL 100% APPROVED PT ASME SEC.VIII DIV.1, PT REPORTS
WELDING. WELDING PROCEDURE, APPROVED ASME SEC V & [PSVPL/PT/001/F01] H
DRG. APPROVED DRG

12.7 PT CHECK ON TEMPORARY ATTACHMENT WELD QUALITY PT CHECK ON SURFACE 100% APPROVED PT ASME SEC.VIII DIV.1, PT REPORTS
REMOVAL AREA PROCEDURE, APPROVED ASME SEC V & [PSVPL/PT/001/F01] H
DRG. APPROVED DRG

12.8 FINAL DIMENSIONAL INSPECTION, VISUAL ORIENTATION & VISUAL AND MEASUREMENT 100% ASME SEC.VIII DIV.1 & APPROVED DRG. DIMENSIONAL
INSPECTION OF WELDMENTS & EXTERNAL DIMENSIONS, WELD APPROVED DRG, INSPECTION REPOPRT
SURFACES VISUAL, FILLET SIZE & (UG-96) [QCM/F/17] H
REINFORCEMENT

13.0 REVIEW OF ALL STAGE INSPECTION AND TEST CORRECTNESS OF VERIFICATION OF 100% APPROVED DRG & QAP APPROVED DRG & ITP
REPORTS BEFORE HYDRO TEST DOCUMENTS, DOCUMENTS
CONSOLIDATED
CODE MATERIAL - H
CHART & NDT CHART.

14.0 CLOSING OF ALL NCR's(if Raised) REVIEW OF ALL VISUAL CHECK AS PER DRG 100% APPROVED DRG. ASME SEC.VIII DIV.1 & NCR REPORTS
RECORDS APPROVED DRG. [QCM/F/10] H

Format:-QCM/F/14 Rev-0
ITP No. : PSVPL/ITP/J 651
PRECISION STORAGE VESSELS PVT LTD SHEET : 8 of 8
INSPECTION & TEST PLAN REV.No. :0
DATE : 30.09.2020
SL. DESCRIPTION CHARACTERISTIC TYPE OF CHECK QUANTUM REFERENCE ACCEPTANCE FORMAT OF RECORD INSPECTION QC SIGN CLIENT REMARKS
S OF CHECK DOCUMENTS STANDARD BY SIGN
No. PSVPL CLIENT
15.0 TESTING :
15.1 CALIBRATION STATUS OF PRESSURE GAUGES CALIBRATION REVIEW OFCALIBRATION 100% PRESSURE TEST VALIDITY OF GAUGES CALIBRATION
VALIDITY CERTIFICATE PROCEDURE,(UG-102) CERTIFICATE H

15.2 HYDROSTATIC TEST LEAK TIGHTNESS VISUAL, VERIFY 100% PRESSURE TEST APPROVED DRG. & HYDRO STATIC TEST
CALIBRATION OF PRESSURE PROCEDURE(UG-99) ASME SEC.VIII REPORT H
GUAGES. DIV.1 (UG-99) [PSVPL/HYDRO/F/001]

16.0 SURFACE TREATMENT :


16.1 BLAST CLEANING (INTERNAL / EXTERNAL) SURFACE VISUAL RANDOM APPROVED DRG APPROVED DRG SIR
ROUGHNESS / FINISH [QCM/F/16] H

16.2 PAINTING ( INTERNAL / EXTERNAL) SURFACE COATING VISUAL AND MEASUREMENT RANDOM APPROVED DRG APPROVED DRG SIR
THICKNESS [QCM/F/16] H

17.0 FIXING OF NAME PLATE ON NAME PLATE TAMPER, RESISTANT VISUAL 100% APPROVED DRG APPROVED DRG & ASME SIR
BRACKET & CORRECTNESS SEC VIII DIV.1 [QCM/F/16]
H

18.0 CERTIFICATION OF "AS-BUILT DRAWINGS" DIMENSIONAL VERIFICATION OF 100% FINAL INSPECTION FINAL INSPECTION AS BUILT DRAWING
CHANGES, MATERIAL DOCUMENTS REPORT REPORT H
CHANGES

19.0 DATA FOLDER PREPARATION VERIFICATION OF VERIFICATION OF 100% APPROVED DRAWING ASME SEC VIII DIV.1 & DATA FOLDER
COMPILATION OF DOCUMENTS APPROVED DRG.
INSPECTION & TEST
RECORDS, OTHER
DOCUMENTS FOR
SUBMISSION TO
CUSTOMER, H
CERTIFICATES OF
COMPLETENESS
WITH INDEX.

20.0 PACKING & DESPATCH PROTECTION & VISUAL 100% - - -


STABILITY H

PREPARED BY REVIEWED & APPROVED BY REVIEWED BY

PSVPL (QCI) PSVPL (QCE) CLIENT

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