Procedure Qualification Record (PQR)

COMPANY NAME
QW-483.WELDING PROCEDURE QUALIFICATION RECORD (PQR)

ACCORDING TO ASME CODE SEC-IX
Company Name : XXXXXXXXXXXXXXXXXXXXXXXXXX
Date of Weld : 15-04-2017
Procedure Qualification Record : XXXXX/PQR/004 Date : 18-04-2017
pWPS No : XXXXX/pWPS/004 Rev.No: A Date : 15-04-2017
Welding Process(es) : GTAW Date of Test : 17-04-2017
Types(Manual, Automatic, semiautomatic) : Manual
Joints :((QW-402))
Joint Design : Single ‘V’ groove
Baking : Without
Retainers: Not Used
Base Metals(QW-403) POSITION (QW-405)

Specification Type & Grade : SA516 Gr70 to SA240 TP304 Position of Groove : 3 G
P.No.1 to P.No.8 Weld progression : Uphill
Thickness of test coupon : 8mm / 8mm Other : N/A
Diameter of test coupon : N /A PREHEAT (QW-406)
Maximum pass thickness: 2mm Preheat Temp. : 30˚C
Other : N/ A Interpass Temp. : 115°C
T/t Limits : N/A Other Preheat Maintenance : Not Applicable
FILLER METALS (QW-404) FOR GTAW Post Weld Heat treatment (QW-407)
Type of PWHT : N/A
Temperature : N/A
SFA Specification 5.9 Time : N/A
AWS Classification ER 309L Other : N/A
‘T’ Limits : N/A
Filler Metal F-No. 6
Weld Metal Analysis A-No. 8 Gas (QW-408) For GTAW

Size Of Filler Metal 2.5mm Percent Composition
Gas(es) (Mixture) Flow Rate
Filler Metal Product Form Solid bare wire
Shielding : Argon Single 10-15 LPM
Addition or deletion of Flux Not used Backing : Argon Single 20-25 LPM
Trailing : N/A N/A N/A
Flux / wire class Not Applicable ELECTRICAL CHARACTERISTICS (QW-409)
Current : DC
Supplemental Filler Metal Not Applicable Polarity : EN
Tungsten Electrode Size : 2.4 mm ( 2% Thoriated )
Manufacture and Brand ESAB TIG 309L Pulsing current : Not used
name Other : N/A
Addition or deletion for filler With filler metal TECHNIQUE (QW -410)
metal Travel speeds : Refer Page 3,
Weld metal thickness 8 mm max String or weave Bead :Root string & others weave
Fillet : All Method of Back gouging : Not done
Other : Orifice or gas cup size :6 mm, 8mm or 10mm Dia.
Consumable Insert Not used Multi pass to Single pass (per side): Multiple
Single to Multiple Electrodes : NA
Oscillation : Not Applicable
Peening : Not permitted
Initial or Inter pass cleaning :Grinding or wire brush
Close to out chamber : None
Other : Back gouging by grinding
Manual or Automatic : Manual
Use of Thermal Processes : None
NA-Not Applicable
Page 1 of 3
COMPANY NAME
TENSILE TEST (QW-150)
SR.No Sample Width In Thickness Area Ultimate Ultimate Tensile Failure Location
Id mm In mm sq.mm Total Load Strength
(KN) MPa
1. T1 18.99 7.49 142.24 71.34 502.00 Base (Gr. 70)
2. T2 18.86 7.37 139.00 69.32 499.00 Base (Gr.70)
GUIDED- BEND TEST (QW-160)
SR.No Type Sample id Figure no. Observation Result
1. FACE BEND FB1 QW-462.3 (a) No Open Discontinuities Observed SATISFACTORY

2. FACE BEND FB2 QW-462.3 (a) No Open Discontinuities Observed SATISFACTORY
3. ROOT BEND RB1 QW-462.3 (a) No Open Discontinuities Observed SATISFACTORY
4. ROOT BEND RB2 QW-462.3 (a) No Open Discontinuities Observed SATISFACTORY
Other Tests
Type of test N/A
Deposit Analysis N/A
Other N/A
HARDNESS SURVEY (values in HV)
Specimen No. Location Parent Metal H.A.Z Weld Metal H.A.Z Parent Metal
IMPACT TEST ( Charpy V notch )- Values in Joules

Specimen No. Notch Location Specimen-1 Specimen-2 Specimen-3 Average Values
Notch Orientation: ------

Test Temperature:-----
Specimen Size: -----
FILLET TEST (QW-180)
Result: Not Applicable Penetration into parent Metal: Not Applicable
Macro –Result : Not applicable
WELDER’S NAME : C.RASALRAJ
WELDER STAMP : W-01
TEST REPORT
Test conducted by: Micro Lab, Chennai.
Report No & Date: ML/1359A/1/17-18 Dt-17 Apr 2017
We certify that the statements in this record are correct and that the test welds were prepared
Welded and tested in accordance with the requirements of Section IX of ASME Boiler and Pressure Vessel Code (ED-2015)
Organization : PRECISION STORAGE VESSELS PVT LTD

Certified by Witnessed / Reviewed by
AI / Client
Sign : Sign :
Name :…………………………………………………. Name :……………………………………………………
Date :………………………………………………….. Date :…………………………………………………….
Page 2 of 3
COMPANY NAME
RECORD OF PQR DATA
Company Name:PRECISION STORAGE VESSELS PVT LTD PQR No : PSVPL/PQR/004
pWPS.No: PSVPL/pWPS/004 Rev.A Date of Welding : 15-04-2017
Process: GTAW Type : Manual
BASE METAL FILLER METAL
Spec: SA516G70 to SA240 TP304 AWS Class : ER-309L
Size: 8mm/8mm Thick Plate Manuf.Name: ESAB
Heat No: A50975/03F0 /21600311 Manuf.Brand Name: TIG 309L
TC No: 0000038172/JSL/QA/2015-16/DOM/00173873 Batch No. /TC No.: TU609910907/13238
WELDING PARAMETERS
Position : 3G / Uphill Gas for GTAW
Pre-Heating Temperature: 30°C Shielding Gas Argon , Single, 10-15 LPM
Inter Pass Temperature: 115°C(Max) Backing Gas Argon , Single, 20-25 LPM
Post Heating: None Trailing Gas None
PWHT : None
Polarity : DCEN
Tungsten Electrode: 2.4mm (2% Thoriated)
Pass No. Process Filler metal Size Current Volts Polarity Travel speed Interpass temp. Heat Input in
class (mm) (A) (V) (mm/min) (°C) (KJ/mm)
1 GTAW ER-309L 2.5 95 13 DCEN 65 ------ 1.14
2 GTAW ER-309L 2.5 105 14 DCEN 60 110 1.47
3 GTAW ER-309L 2.5 110 15 DCEN 63 115 1.57
4 GTAW ER-309L 2.5 115 14 DCEN 65 110 1.49
Visual examination: SATISFACTORY. (Root and Face side)
Welder Name/Stamp: C.RASALRAJ / W-01

Process: GTAW
Position: 3G
Weld Deposit Thk: 8.00mm + Reinforcement (1.5 mm)
For PSVPL For AI/CLIENT
Sign : Sign:
Name: ------------------------------------------------ Name: ------------------------------------------------
Date: -------------------------------------------------- Date: --------------------------------------------------
Page 3 of 3

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COMPANY NAME

QW-483.WELDING PROCEDURE QUALIFICATION RECORD (PQR)

Base Metals(QW-403) POSITION (QW-405)

Weld Metal Analysis A-No. 8 Gas (QW-408) For GTAW

1. T1 18.99 7.49 142.24 71.34 502.00 Base (Gr. 70)

2. T2 18.86 7.37 139.00 69.32 499.00 Base (Gr.70)

GUIDED- BEND TEST (QW-160)

SR.No Type Sample id Figure no. Observation Result

1. FACE BEND FB1 QW-462.3 (a) No Open Discontinuities Observed SATISFACTORY

IMPACT TEST ( Charpy V notch )- Values in Joules

Notch Orientation: ------

Organization : PRECISION STORAGE VESSELS PVT LTD

Name :…………………………………………………. Name :……………………………………………………

Date :………………………………………………….. Date :…………………………………………………….

2 GTAW ER-309L 2.5 105 14 DCEN 60 110 1.47

3 GTAW ER-309L 2.5 110 15 DCEN 63 115 1.57

4 GTAW ER-309L 2.5 115 14 DCEN 65 110 1.49

Visual examination: SATISFACTORY. (Root and Face side)

Welder Name/Stamp: C.RASALRAJ / W-01

For PSVPL For AI/CLIENT

Name: ------------------------------------------------ Name: ------------------------------------------------

Date: -------------------------------------------------- Date: --------------------------------------------------

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