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ANNEXURE - III

PROJECT TITLE - EITP FOR EVAPORATOR ASSEMBLY

CLIENT : Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey

CONSULTANT : As Applicable

MANUFACTURER NAME Cheema Boilers Limited

PURCHASE ORDER NUMBER : As Applicable

DOCUMENT TITLE : Evaporator Assembly

DOCUMENT STATUS AFTER CLIENT OBSERVATION REVIEW CODE

Review Code 1 - No Comments / Approved 1 2 3 R

Review Code 2 - Proceed with Manufacture/Fabrication as per commented Document. Revised


Signature & Name
document required.
Review Code 3 - Document does not confirm to the Basic requirements as marked. Resubmit for
Date
review

Review Code R - Retained for Records / Information

0 07.09.2020 First Submission

PREPARED BY : CHECKED BY :
REV DATE DESCRIPTION
QA Head QA/QC

Page 1 of 5
Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP03/Rev 00 Date: 09.07.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Evaporator Assembly
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria AI (LRA)
Check CBL TURKEY

1.0 APPROVAL OF DOCUMENTS


ASME Sec.I, Customer
1.1 Review of Design Calculations. Design Calculations 100% H A
PDR Form
1.2 Review of G.A. & Detailed Drawings ASME Sec.I Drawings 100% H A
ASME Sec. VIII Div I,
1.3 Review of TDC for materials. ASME Sec. II Part A, TDC 100% H R
Customer PDR Form.
Drawings, ASME Sec I
Review of EITP (Marking of ‘H’ , ‘R’ & ‘W’
1.4 and Customer PDR EITP 100% H R
Points)
Form.
Approved Drawings, Weld Plan (Exhibit
1.5 Review of Weld Plan 100% H R
ASME Section IX No - 28)
1.6 Review of WPS & PQR ASME Section IX WPS & PQR 100% H R

1.7 Review of WPQ / WOPQ ASME Section IX WPQ / WOPQ 100% H R


Qualification
1.8 Review of NDE Personal Qualification Written Practices 100% H R
Certificates
Hydrostatic
Drawings, Code ASME Procedure No.
1.9 Hydrostatic Test Procedure 100% H R
Sec.I CBL/HTP/02 Rev.
04
Qualification
1.10 Review of NDE Personal Qualification Written Practices 100% H R
Certificates
Heat Treatment
Approved Drawings &
1.11 Heat Treatment Procedure Procedure No. 100% H R
ASME Section - I
CBL/HT/01 Rev. 05

Code ASME Sec. V VT Procedure No.


1.12 Visual Examination Test Procedure Edition 2019 & SNT-TC- CBL/NDE/VT/05 100% H R
1A - 2016 Rev. 04
Code ASME Sec. V LPT Procedure No.
1.13 Liquid Penetrant Test Procedure Edition 2019 & SNT-TC- CBL/NDE/PT-03 100% H R
1A - 2016 Rev. 06
Code ASME Sec. V RT Procedure No.
Radiographic Examination Test
1.14 Edition 2019 & SNT-TC- CBL/NDE/RT/02 100% H R
Procedure
1A - 2016 Rev. 06
2.0 Material Inspection

2.1. Review of MTC/Test Reports 100% H R

2.2. Thickness and other dimensions 100% H W

Visual; Pitting, laminations and any Material


2.3 Customer Purchase Identification 100% H W
transit damages
order,ASME Code with Report (Exhibit No -
2.4 Transfer colour code on materials latest addenda, 13), 100% H W
Approved Drawings, Colour coding of
PMI of AS/SS material(both pressure & TDC. materials
2.5 100% H W
non-ressure (W-STR-01)
Correlation of marking / stamping with
2.6 100% H W
MTC
Identification correlation & transfer of
2.7 100% H W
original marking

Page 2 of 5
Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP03/Rev 00 Date: 07.05.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Evaporator Assembly
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria AI (LRA)
Check CBL TURKEY

3.0 Forming
3.1 Verification of tube bending layout 100% H R
Inprocess
Trail bend for further clearance,
inspection request
3.2 Dimensional (Min. thick, profile, ovality, ASME Code with latest 2% H RW
cum report (Exhibit
thining, flow area etc ) addenda, Approved
No - 16).
3.3 Visual & NDE (Refer NDE Plan) Drawings 100% H R
Trail Bend Report
Heat treatment of U bends and swaged
3.4 (F-QAD-21) 100% H R
ends (as applicable)
4.0 Fit-up

Inprocess
Tube/Coil to header joints as applicable, ASME Code with latest inspection request
other attachments (Dimension, addenda, Approved cum report (Exhibit
4.1 orientation, straightness, profile, weld Drawings, Approved No - 16), Visual 100% H RW
edge; root gap, angle, offset, cleanliness, WPS/PQR, NDE Inspection Request
visual of weld edges etc ) Procedures Cum Report
(Exhibit No - 18)

5.0 Welding
Welding Control; Use of correct
Inprocess
consumables, monitor parameters;
5.1 inspection request 100% H R
preheat, Inter pass, post heat, welding Approved drawing,
cum report (Exhibit
record etc, Weld plan, WPS, NDE
No - 16), Welding
procedures
Visual inspection & NDE after root run / Summary (Exhibit
5.2 100% H R
chip back. No - 30)

6.0 INSPECTION BEFORE PWHT - AS APPLICABLE


Dimension checks; Elevation/orientation
6.1 of nozzles, internal & external Inprocess H R
attachments inspection request
Visual checks of surfaces and welds; cum report (Exhibit
6.2 Reinforcement, undercuts, surface No - 16), Visual H R
defects etc Inspection Request
Approved drawings,
PMI Examination of Low alloy steel, if Cum Report
6.3 ASME Code with latest 100% H R
applicable (Exhibit No - 18),
addenda, Procedures
6.4 NDE Clearance; LPT/MT PMI Testing (F- H R
6.5 Review of Radiographs, as applicable QAD-97), Non H W
Conformity Report
(Exhibit No - 23),
6.6 Closing of NCR & Disposition (if any) H R
NDE Plan

7.0 POST WELD HEAT TREATMENT (PWHT) - REFER DRAWING FOR APPLICABILITY

Inprocess
inspection request
Location of thermocouples, Heat
Approved drawings, cum report (Exhibit
treatment parameters : Loading &
ASME Code with latest No - 16), Heat
7.1 unloading temperature, soaking 100% H R
addenda, Heat treatment charge
temperature & time, rate of heating &
treatment Procedure card (Exhibit No -
cooling, heat treatment chart
32), Heat
Treatment Chart

Page 3 of 5
Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP03/Rev 00 Date: 07.05.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Evaporator Assembly
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria AI (LRA)
Check CBL TURKEY

8.0 TESTING BEFORE HYDROSTATIC TEST

RT Report (F-QAD-
Approved drawings & 33), Radiographs,
8.1 NDE Clearance after PWHT 100% H R
NDE Procedures PT Report(F-QAD-
30),NDE Plan

9.0 HYDROSTATIC TESTING & FINAL EDGE PREPARATION

Test Pressure / Duration, Calibration &


Hydrostatic Test
range of pressure gauge,metal
Procedure, RW
9.1 temperature, 100% H
Pressure Test
visual inspection for leaks & pressure
Approved drawings, Report (Exhibit No-
drop,
CBL/HTP/02 Rev. 03. 20), Final
Dimension
Report(Exhibit No-
9.2 Edge preparation of all open ends. 100% H R
19).

10.0 INSPECTION OF EVAPORATOR AFTER MOCK UP ASSEMBLY

Inprocess
inspection request
10.1 Trail assembly of panels at shop. Approved drawings. 100% H RW -
cum report (Exhibit
No - 16).

11.0 SURFACE INSPECTION, FINAL DOSIER & FINAL DOCUMENTS REVIEW

Surface Preparation, Inside and External


11.1 100% H R
by mechanical Cleaning,

Painting as per specification, DFT/Shade


11.2 (2 coat of Red Oxide, minimum 25 100% H R
micron of each coat), Paint Inspection
Report (Exhibit No-
Final inspection, punching verification & 42) , Final
11.3 100% H R
stamping, Inspection
Approved drawings
Report(F-QAD-
31).Water Wall
Document verification & submission: Panel Inspection
Material Traceability records with Report (F-QAD-08)
mtc,NDE Reports,Hydro test report,
11.4 Dimension report, Painting Report, 100% H R
Testing & Measuring instruments
calibration records, final Release
Inspection Note

Final Dosier :
ASME Code with latest
11.5 Endorsement of final documents & issue Final Dossier 100% H H
addenda
of certificate, Issuance PDR Form.

Page 4 of 5
Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP03/Rev 00 Date: 09.05.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Evaporator Assembly
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
12.0 NDE PLAN
HARDN
DESCRIPTION MATERIAL "P" NUMBER VT PMI LPT RT
ESS
2%
P-1 100% X X 5% with minimum 02 joints /welder
(A/R)
5%
P- 4 100% 100% X 10 % with minimum 02 joints /welder
(A/R)
5%
P-5A 100% 100% X 10 % with minimum 02 joints /welder
COILS & (A/R)
PANEL. Before
PWHT1
10%
0% Before PWHT100%
P-15E 100% 100% (A/R)
After After PWHT 5%
& ASR
PWHT
10%
10% a) 10% OD 3 inch upto 6 inch
P-1 100% X X
PIPE BUTT (A/R) b) 100% OD 8 Inch & above.
JOINT. 10%
P- 4 & P-5A 100% 100% 100% 100% for OD 3 Inch & above.
(A/R)
P-1 100% X X x x
10%
HEADER STUB P-4 & 5A 100% 100% X x
(A/R)
JOINT.
100%
P-15E 100% 100% 100% x
(A/R)
10% a) 10% OD 3 inch upto 6 inch
P-1 100% X X
(A/R) b) 100% OD 8 Inch & above.
HEADER END 10%
P-4 100% 100% X 100% for FPW
PLATE. (A/R)
100%
P-5A & 15E 100% 100% X 100% for FPW
(A/R)
TUBE/PIPE P-1 100% X X X X
BEND. P-4,P-5A & P-15E 100% 100% X X X
SWAGED P-1 100% X X 5% X
TUBE P-4,P-5A & P-15E 100% 100% X 5% X
FOR REMOVABLE OF TEMPORARY
ALL(PRESSURE ATTACHMENT, ARC STRIKE 100% X X 100% X
PART) AREA,LIFTING LUGS.
Remarks:-
1) Two joints additional for first repair of RT.
2) 25% , 50% & 100% for consecutive/simultaneous repair.
3) 10% Hardness check on weld metal & HAZ after PWHT for Alloy Steel.
4) PT 10% for Alloy Steel weld joints after PWHT.
General Notes :
1. Visual inspection of weld shall be carried out before offering for any NDE examination.
2. Repair of welds shall be carried out as per approved procedure and followed by same NDE technique, which revelead the defect.
3. NDE / PWHT requirements mentioned in the EITP/QAP are for information only. Refer drawing for detailed requirements.
4. The layout for bending shall be cleared before actual production.
5. During Hydrostatic Testing; Test water temperarture shall be ambient but not less than 20°C. Maintain test pressure for at least 30 minutes minimum.
6. Packing And Dispatch; Ends of tube stubs shall be covered with rubber caps after applying easily removable good quality rust preventive oil. Nozzle ends shall be
7. Verify packing and loading of Evaporator Coils on the trailer before dispatch.
8. In addition to General Note : 1 to 7, drawing notes to be followed strictly.
LEGENDS:
CBL : Cheema Boilers Limited, AI : Authorized Inspector, LRA : Lloyd Register Asia, TPI : Third Party Inspection Agency, A : Approval, CO : Customer Order, EITP :
Examination, Inspection & Test Plan, H : Hold Point, RW : Random Witness, R : Review, RT : Radiography Test, LPT : Liquid Penetrant Test,VT : Visual Test, HTP :
Hydrostatic Test Procedure, NDE : Non Destructive Examination, WPS : Welding Procedure Specification, PQR : Procedure Qualification Record, MTC : Material Test
Certificate,TDC : Technical Delivery Condition,A/R : After Root Run, FPW : Final Penetration Weld, HAZ : Heat Affected Zone, PWHT : Post Weld Heat Treatment, MM :
Millimeter, X : Not Applicable, P1 : SA106 Gr B/SA105/SA210 Gr A1/SA516 Gr 70, P4 : SA182 F11/SA213 T11/SA335 P11 P5A : SA182 F22/SA213 T22/SA335 P22, PMI :
Positive material identification, WPQ : Welder Performance Qualification, WPQR : Welder Performance Qualification Record,

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