ANNEXURE - V

PROJECT TITLE: EITP FOR ECONOMISER COILS

CLIENT : Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey

CONSULTANT : As Applicable

MANUFACTURER NAME Cheema Boilers Limited

PURCHASE ORDER NUMBER : As Applicable

DOCUMENT TITLE : Economiser Coils

DOCUMENT STATUS AFTER CLIENT OBSERVATION REVIEW CODE

Review Code 1 - No Comments / Approved 1 2 3 R

Review Code 2 - Proceed with Manufacture/Fabrication as per commented Document. Revised

Signature & Name
document required.
Review Code 3 - Document does not confirm to the Basic requirements as marked. Resubmit for
Date
review

Review Code R - Retained for Records / Information

0 07.09.2020 First Submission

PREPARED BY : CHECKED BY :
REV DATE DESCRIPTION
QA Head QA/QC

Page 1 of 5
 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP05/Rev 00 Date: 07.09.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Economiser
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria CBL AI (LRA)
Check TURKEY
1.0 APPROVAL OF DOCUMENTS
ASME Sec.I, Customer
1.1 Review of Design Calculations. Design Calculations 100% H A
PDR Form
1.2 Review of G.A. & Detailed Drawings ASME Sec.I Drawings 100% H A
ASME Sec. VIII Div I,
1.3 Review of TDC for materials. ASME Sec. II Part A, TDC 100% H R
Customer PDR Form.
Drawings, ASME Sec I
Review of EITP (Marking of ‘H’ , ‘R’ & ‘W’
1.4 and Customer PDR EITP 100% H R
Points)
Form.
Approved Drawings, Weld Plan (Exhibit
1.5 Review of Weld Plan 100% H R
ASME Section IX No - 28)
1.6 Review of WPS & PQR ASME Section IX WPS & PQR 100% H R
1.7 Review of WPQ / WOPQ ASME Section IX WPQ / WOPQ 100% H R
Qualification
1.8 Review of NDE Personal Qualification Written Practices 100% H R
Certificates
Hydrostatic
Drawings, Code ASME Procedure No.
1.9 Hydrostatic Test Procedure 100% H R
Sec.I CBL/HTP/02 Rev.
04
Qualification
1.10 Review of NDE Personal Qualification Written Practices 100% H R
Certificates
Heat Treatment
Approved Drawings &
1.11 Heat Treatment Procedure Procedure No. 100% H R
ASME Section - I
CBL/HT/01 Rev. 05

ASME Sec. V Edition VT Procedure No.

1.12 Visual Examination Test Procedure 2019 & SNT-TC-1A - CBL/NDE/VT/05 100% H R
2016 Rev. 04
ASME Sec. V Edition LPT Procedure No.
1.13 Liquid Penetrant Test Procedure 2019 & SNT-TC-1A - CBL/NDE/PT-03 100% H R
2016 Rev. 06
ASME Sec. V Edition RT Procedure No.
1.14 Radiographic Examination Test Procedure 2019 & SNT-TC-1A - CBL/NDE/RT/02 100% H R
2016 Rev. 06
2.0 MATERIAL INSPECTION

a) Review of MTC/Test Reports H R

b) Thickness and other dimensions H W

c) Visual; Pitting, laminations and any Material

Customer Purchase Identification H W
transit damages
order, ASME Code with Report (Exhibit No -
2.1 d) Transfer colour code on materials latest addenda, 13), 100% H W
Approved Drawings, Colour Coding of
e) PMI of AS/SS material(both pressure & TDC. materials (W-STR- H W
non-pressure) 01).
f) Correlation of marking / stamping with
H W
MTC
g) Identification correlation & transfer of
H W
original marking

Page 2 of 5
 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP05/Rev 00 Date: 07.09.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Economiser
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria CBL AI (LRA)
Check TURKEY

3.0 FORMING
3.1 Verification of tube bending layout 100% H R
a) Trail bend for further clearance, Inprocess
Dimensional (Min. thick, profile, ovality, inspection request 2% H RW
3.2 ASME Code with latest
thining, flow area etc ) cum report (Exhibit
addenda, Approved
b) Visual & NDE (Refer NDE Plan) No - 16). H R
Drawings, HT Procedure
Trail Bend Report
Heat treatment of U bends and swaged (F-QAD-21) 100%
3.3 H R
ends (as applicable)

4.0 FIT-UP
a) Tube to tube joints as applicable, other ASME Code with latest
Inprocess
attachments (Dimension, orientation, addenda, Approved
inspection request
straightness, profile, weld edge; root gap, Drawings, Approved 100% R R
cum report (Exhibit
angle, offset, cleanliness, visual of weld WPS/PQR, NDE
No - 16).
4.1 edges etc ) Procedures
5.0 WELDING
a) Weding Control; Use of correct
Inprocess
consumables, monitor parameters;
inspection request RW R
preheat, Inter pass, post heat, welding Approved drawing,
cum report (Exhibit
5.1 record etc, Weld plan, WPS, NDE 100%
No - 16), Welding
procedures
b) Visual inspection & NDE after root run Summary (Exhibit
RW R
/ chip back. No - 30)

6.0 INSPECTION BEFORE PWHT / HYDROSTATIC TEST - AS APPLICABLE

a) Dimension checks;
Elevation/orientation of nozzles, internal H R
& external attachments
b) visual checks of surfaces and welds; Inprocess
Reinforcement, undercuts, surface inspection request H R
defects etc cum report (Exhibit
c) PMI Examination of Low alloy steel & No - 16), Visual
6.1 Inspection Request H R
stainless steel
Cum Report
(Exhibit No - 18),
d) After coil formation (with attachment),
PMI Testing (F- H R
check in layout 100%,
QAD-97)
Approved drawings,
e) Ball Test on bend / formed coils ASME Code with latest 100%
H R
beforeRT addenda, Procedures

a) Document Review(Completeness of all Non Conformity

H R
previous stages) before NDE Clearance Report (Exhibit No -
23), Coil Thickness
c) NDE Clearance; LPT/MT Report (F-QAD- H R
12A), Ovality
6.2 W
d) Review of Radiographs Check(F-QAD-12B), H
Coil Test Report (F-
QAD-12C), NDE
e) Closing of NCR & Disposition (if any) Plan (Page No - 7 H R
of 7)

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 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP05/Rev 00 Date: 07.09.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Economiser
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
Inspection Stages
Extent
Reference Documents/
S No. Activities Report Formats of EKTON Remarks
Acceptance Criteria CBL AI (LRA)
Check TURKEY

POST WELD HEAT TREATMENT (PWHT) - REFER DRAWING FOR APPLICABILITY

a) Location of thermocouples, Heat Inprocess

treatment parameters : Loading & inspection request
unloading temperature, soaking Approved drawings, cum report (Exhibit H R
6.3 temperature & time, rate of heating & ASME Code with latest No - 16), Heat
100%
cooling,heat treatment chart addenda, Heat treatment charge
treatment Procedure card (Exhibit No -
b) Hardness testing for alloy steel joints 32),Heat treatment
H R
after PWHT. chart

6.4 TESTING BEFORE HYDROSTATIC TEST

RT Report (F-QAD-
33), Radiographs,
Approved drawings &
6.4.1 NDE Clearance after PWHT PT Report (F-QAD- 100% H R
NDE Procedures
30),
NDE Plan
7.0 HYDROSTATIC TESTING & FINAL EDGE PREPARATION

Test Pressure / Duration, Calibration &

range of pressure gauge,
7.1 metal temperature, Hydrostatic Test H RW
visual inspection for leaks & pressure Procedure,
drop, Pressure Test
Approved drawings, Report (Exhibit No-
100%
CBL/HTP/02 Rev. 03. 20), Final
7.2 Edge preparation of all open ends. Dimension H R
Report(Exhibit No-
19).
7.3 After Hydro, Sponge test in coils H R

8.0 SURFACE INSPECTION, FINAL DOSIER & FINAL DOCUMENTS REVIEW

Surface Preparation, Inside and External

8.1 H R
by mechanical Cleaning,

Painting as per specification, DFT/Shade

8.2 (2 coat of Red Oxide, minimum 25 micron H R
of each coat), Paint Inspection
Report (Exhibit No-
Final inspection, punching verification &
8.3 Approved drawings. 42) , Final 100% H R
stamping,
Inspection
Document verification & submission: Report(F-QAD-31).
Material Traceability records with
mtc,NDE Reports,Hydro test report,
8.4 Dimension report, Painting Report, H R
Testing & Measuring instruments
calibration records,final Release
Inspection Note

Final Dosier :
ASME with latest
8.5 Endorsement of final documents & issue Final Dossier 100% H H
addenda.
of certificate, Issuance PDR Form.

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 Exhibit No - 14
EXAMINATION,INSPECTION & TEST PLAN
Issue No - 8.0
EITP No. / Rev. No.: EITP05/Rev 00 Date: 07.09.2020
Capacity : 45 TPH, 67 Kg./cm^2,455±5⁰C Biomass Based Thermal Power Plant, Ceyhan Turkey Item: Economiser
Customer: Ekton EnerjielEktrikUretimVeTicaret A.S, Ceyhan Turkey Project Code : As Applicable Customer Order: As Applicable
End Customer : As Applicable Consultant : As Applicable
Drg No./Rev No.: As Applicable Inspecting Authority: LRA
Code of Construction: ASME SECTION -1-2019 ( Rules For Construction of Power Boilers )
9.0 NDE PLAN
HARD
DESCRIPTION MATERIAL "P" NUMBER VT PMI LPT RT
NESS
2%
P-1 100% X X 5% with minimum 02 joints /welder
(A/R)
COILS & 5%
P- 4 100% 100% X 10 % with minimum 02 joints /welder
PANEL. (A/R)
5%
P-5A 100% 100% X 10 % with minimum 02 joints /welder
(A/R)
TUBE/PIPE P-1 100% X X X X
BEND. P-4 & P-5A 100% 100% X X X
SWAGED P-1 100% X X 5% X
TUBE P-4 & P-5A 100% 100% X 5% X
FOR REMOVABLE OF TEMPORARY
ALL(PRESSURE ATTACHMENT, ARC STRIKE AREA,LIFTING 100% X X 100% X
PART) LUGS.
Remarks:-
1) Two joints additional for first repair of RT.
2) 25% , 50% & 100% for consecutive/simultaneous repair.
3) 10% Hardness check on weld metal & HAZ after PWHT for Alloy Steel.
4) PT 10% for Alloy Steel weld joints after PWHT.
General Notes :

1. Visual inspection of weld shall be carried out before offering for any NDE examination.

2. Repair of welds shall be carried out as per approved procedure and followed by same NDE technique, which revelead the defect.

3. NDE / PWHT requirements mentioned in the EITP are for information only. Refer drawing for detailed requirements.

4. The layout for bending shall be cleared before actual production.

5. During Hydrostatic Testing; Test water temperarture shall be ambient but not less than 20°C. Maintain test pressure for at least 5 minutes minimum.

6. Packing And Dispatch; Ends of tube stubs shall be covered with rubber caps after applying easily removable good quality rust preventive oil. Nozzle ends shall be
covered with wooden blanks.

7. Verify packing and loading of Eonomiser Coils on the trailer before dispatch.

8. In addition to General Note : 1 to 7, drawing notes to be followed strictly.

LEGENDS:
CBL : Cheema Boilers Limited, AI : Authorized Inspector, LRA : Lloyd Register Asia, TPI : Third Party Inspection Agency, A : Approval, CO : Customer Order, EITP :
Examination, Inspection & Test Plan, QAP : Quality Assurance Plan, H : Hold Point, RW : Random Witness, R : Review, RT : Radiography Test, LPT : Liquid Penetrant
Test,VT : Visual Test, HTP : Hydrostatic Test Procedure, NDE : Non Destructive Examination, WPS : Welding Procedure Specification, PQR : Procedure Qualification
Record, MTC : Material Test Certificate,TDC : Technical Delivery Condition,A/R : After Root Run, FPW : Final Penetration Weld, HAZ : Heat Affected Zone, PWHT : Post
Weld Heat Treatment, MM : Millimeter, X : Not Applicable, P1 : SA106 Gr B/SA105/SA210 Gr A1/SA516 Gr 70, P4 : SA182 F11/SA213 T11/SA335 P11 P5A : SA182
F22/SA213 T22/SA335 P22, PMI : Positive material identification, WPQ : Welder Performance Qualification, WPQR : Welder Performance Qualification Record,

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