Inspection and Test Plan (Itp) Rades-C 450 MW CCPP Project: Gama Supplier/Subcontractor 3Rd Party Steg

Date: 30/07/2019
ITP No: RADES-56-YC-QA-QP-CERI-7115
Rev: 0
Page No: 7
INSPECTION AND TEST PLAN (ITP)
RADES-C 450 MW CCPP PROJECT Report No:
Doc. Nr. :RADES-56-YC_-QA-QP-CERI-7115 LOCATION:RADES C 450 MW CCPP Site
EQUIPMENT/PART SERIAL NO: STEAM TURBINE GENERATOR DRAWING NO:
INSPECTION LEVEL
REFERENCED ACCEPTANCE INSPECTION VERIFYING SUPPLIER/SUBCONTRACTOR GAMA 3RD PARTY STEG

ITEM NO ACTIVITY DESCRIPTION NOTES
DOCUMENTS CRITERIA FREQUENCY RECORD
LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN LEVEL DATE SIGN
1 Before Starting activities
Approved Dwg, Manual of As per Vendor

1.1 Document review: • Verify IFU drawings & Check revision status 100% _ H R N.A R
installation Dwg/Specification
Material Receipt: • Check materials compliance with Spec. and Material Requisition in Approved Dwg, Manual of As per Vendor
1.2
terms of mechanical and chemical features. installation Dwg/Specification
100% _ H W S
1.3 Welding Book: check presence of welding book (WPS, PQR, WPQR…) ASME IX ASME IX 100% _ H S N.A S
1.4 Welders qualification ASME IX ASME IX 100% WPQR H H H W

1.5 Foundation Release
100% Site Handover H H N.A H
2 FOUNDATION WORKS OF ST GENERATOR
2.1 Inspection of Foundation

2.1.1 Location and height of the foundation bolt. 100% 2 H W N.A R

2.1.2 Location of the piping duct and opening. 100% _ H S N.A R
2.2 Installation of Embedment for Generator

2.2.1 Check Arrangement&Elevation&Location of Jack Plate and Flat Base Plate 100% 1,3 H W N.A W

2.2.2 Blue Contact Check between Taper Key&Flat Base Plate 100% _ H W N.A S
3 POSITIONING OF ST GENERATOR

3.1 Check Setting of Seating Plate 100% 5 H W N.A R

3.2 Check that no damage on generator stator 100% _ H S N.A R

3.3 Check Cleanliness of Foundation & GEN Feet 100% _ H S N.A R

3.4 Pre-set on floor level CT Trunk to GEN 100% _ H S N.A R
Date: 30/07/2019
Rev: 0
Page No: 7
INSPECTION LEVEL


3.5 Check Dismantling of Transportation Cover before Lifting 100% _ H S N.A R

3.6 ST GEN on Bolt 100% _ H S N.A W

3.7 Check Visual Inspection of Stator, Windings,Core,Bearing Zone against any damage 100% _ H S N.A S
Check Visual Inspection Rotor Surface, Rotor Body,Journal,Coupling and Ventilation Hole Approved Dwg, Manual of As per Vendor
3.8
against any damage.
100% _ H S N.A S

3.9 Check Insulation Resistance Measurement of Stator&Rotor 100% 22 H W N.A R

3.10 Adjustment of Transport Lock Device-Check Gap of Stator Supporting Bolt 100% _ H S N.A S
4 Installation Activities of ST GEN & Brushless Exciter

4.1 Check Installation of CT Trunk, Bolt Tightening & Locking of Bolts 100% _ H S N.A R

4.2 Check Installation of Main Lead and Bolt Tighetening 100% _ H S N.A R

4.3 Check Insulation Tapping of Main Lead- Insulation Resistance of Stator Winding 100% 21 H W N.A S

4.4 Check Leakage Test of Air Cooler 100% 15 H W N.A W

4.5 Check Installation of Air Make Up 100% _ H S N.A R

4.6 Check Installation of Flow Sight 100% _ H S N.A R

4.7 Check Initial Alignment of ST&STG 100% 10 H W N.A W

4.8 Check Foundation of Brushless Exciter& Anchor Bolts 100% 6 H W N.A R

4.9 Check Setting of Jack Plate, Flat Plates 100% 7 H W N.A R

4.10 Check Grouting of Seating Plate 100% 8 H W N.A R

4.11 Check Final Alignment of ST&STG Rotors 100% 11,13 H W N.A W

4.12 Check Run Out at coupling after Combining ST&STG Rotors 100% 12 H W N.A W
Date: 30/07/2019
Rev: 0
Page No: 7
INSPECTION LEVEL


4.13 Check Adjustment of Anchor Keys 100% 14,9 H W N.A R

4.14 Check Setting of Upper Bed for Brushless Exciter 100% _ H S N.A S

4.15 Check Final Alignment of STG&Brushless Exciter 100% 17,2 H W N.A W

4.16 Check Coupling of ST GEN & Exciter and Swing Check 100% 18,19 H W N.A W

4.17 Check Leakage Test of Brushless Exciter Air Cooler 100% 16 H W N.A W

4.18 Check Final Installation of Manhole Cover 100% _ H S N.A S

4.19 Check Installaiton of Brushless Exciter Housing 100% _ H S N.A R
5 Installation Activities of Lube Oil and Cooling Water Piping

5.1 Check Piping Assembly of Lube Oil Piping 100% _ H S N.A R

5.2 Check Piping Pressure&Leakage Tests 100% ITR-MW-128A H W N.A W

5.3 Check Oil Flushing Confirmation 100% ITR-MW-129 H W N.A R
SUPPLIER/SUBCONTRACTOR APPROVAL GAMA APPROVAL THIRD PARTY/AUTHORIZED INSPECTOR APPROVAL CONSORSIUM APPROVAL STEG APPROVAL
NAME/DATE/SIGN: NAME/DATE/SIGN: NAME/DATE/SIGN: NAME/DATE/SIGN: NAME/DATE/SIGN:
LEGENDS
R REVIEW OF DOCUMENTS H HOLD POINT I INSPECTION W WITNESS POINT S SPOT WITNESS
Forms & Technical Appendixes
RADES-56-YC-QA-QP-CERI-7115

Inspection and Test Plan (Itp) Rades-C 450 MW CCPP Project: Gama Supplier/Subcontractor 3Rd Party Steg

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Inspection and Test Plan (Itp) Rades-C 450 MW CCPP Project: Gama Supplier/Subcontractor 3Rd Party Steg

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Date: 30/07/2019

ITP No: RADES-56-YC-QA-QP-CERI-7115

Doc. Nr. :RADES-56-YC_-QA-QP-CERI-7115 LOCATION:RADES C 450 MW CCPP Site

EQUIPMENT/PART SERIAL NO: STEAM TURBINE GENERATOR DRAWING NO:

REFERENCED ACCEPTANCE INSPECTION VERIFYING SUPPLIER/SUBCONTRACTOR GAMA 3RD PARTY STEG

1 Before Starting activities

Approved Dwg, Manual of As per Vendor

1.4 Welders qualification ASME IX ASME IX 100% WPQR H H H W

Approved Dwg, Manual of As per Vendor

2 FOUNDATION WORKS OF ST GENERATOR

2.1 Inspection of Foundation

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

2.2 Installation of Embedment for Generator

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Doc. Nr. :RADES-56-YC_-QA-QP-CERI-7115 LOCATION:RADES C 450 MW CCPP Site

EQUIPMENT/PART SERIAL NO: STEAM TURBINE GENERATOR DRAWING NO:

REFERENCED ACCEPTANCE INSPECTION VERIFYING SUPPLIER/SUBCONTRACTOR GAMA 3RD PARTY STEG

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

4 Installation Activities of ST GEN & Brushless Exciter

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Doc. Nr. :RADES-56-YC_-QA-QP-CERI-7115 LOCATION:RADES C 450 MW CCPP Site

EQUIPMENT/PART SERIAL NO: STEAM TURBINE GENERATOR DRAWING NO:

REFERENCED ACCEPTANCE INSPECTION VERIFYING SUPPLIER/SUBCONTRACTOR GAMA 3RD PARTY STEG

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

5 Installation Activities of Lube Oil and Cooling Water Piping

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Approved Dwg, Manual of As per Vendor

Forms & Technical Appendixes

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