General Quality Assurance Plan For Substation: - Site Study, Collection of Detailed Site Data / Soil Investigation

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GENERAL QUALITY ASSURANCE PLAN FOR SUBSTATION

VENDORS / CONTRACTOR AIL CLIENT TPI

ACTIVITY POINT / INSPECTION POINT P A/RD W P RD W P A/RD W P A/RD W

DESIGN & ENGINEERING

- Site Study, Collection of Detailed Site Data / Soil Investigation √ √ √ √ √

- Project / Equipment Design √ √ √ √

- Structural Design √ √

- Foundation Design √ √ √ √

- Design of other Auxiliary Civil Works √ √ √ √

VENDOR/ MANUFACTURER APPROVAL √ √

PLACEMENT OF ORDERS √

INSPECTION OF RAW MATERIAL USED FOR EQUIPMENTS √ √ √ √ √

INSPECTION OF MAJOR EQUIPMENTS / MATERIAL

- Power Transformer √ √ √ √ √ √ √

GIS √ √ √ √ √ √ √

- Circuit Breaker √ √ √ √ √ √ √

- Instrument Transformer √ √ √ √ √ √ √

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GENERAL QUALITY ASSURANCE PLAN FOR SUBSTATION

VENDORS / CONTRACTOR AIL CLIENT TPI

ACTIVITY POINT / INSPECTION POINT P A/RD W P RD W P A/RD W P A/RD W

- Disconnectors / Earth Switch √ √ √ √ √ √ √

- 33 kV Indoor Switchgear √ √ √ √ √ √ √

- Surge Arresters √ √ √ √ √ √ √

- Control & Protection Panel √ √ √ √ √ √ √

- Substation SCADA √ √ √ √ √ √ √

- Battery & Battery Charger √ √ √ √ √ √

- DCDB √ √ √ √ √ √

- Earthing/Auxiliary Transformer √ √ √ √ √ √

- Substation Structures √ √ √ √ √ √

- Earthing Material √ √ √ √ √ √

- LT Power, Control & Instrumentation Cable √ √ √ √ √ √

- HT Power Cable √ √ √ √ √ √

- Other Accessories √ √ √ √ √ √

SEAWORTHY PACKING CHECK √ √ √

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GENERAL QUALITY ASSURANCE PLAN FOR SUBSTATION

VENDORS / CONTRACTOR AIL CLIENT TPI

ACTIVITY POINT / INSPECTION POINT P A/RD W P RD W P A/RD W P A/RD W

MATERIAL TRANSIT INSURANCE √ √

SITE SAFETY MEASURES √ √

CIVIL WORKS

- Check that cement, sand and aggregate to be used is of mutually agreed quality √ √ √

- Check and ensure that test of design mix for concrete has been got done from a reputed
√ √ √
laboratory

- Check that ratio of ingredients during mixing in the motorized mixer is maintained at site and water
√ √ √ √
used is potable

- Check that form box and stub setting template are correct to be used & are relating to the
Structure for which foundation is to be casted. The adjustment of template may be got made as per √ √ √ √
normal tower or normal tower with extension.

- Check the levels of stubs, back to back distance & distance between diagonals √ √ √ √

- Check that form boxes are thoroughly cleaned and sprayed with fine sand or treated with black /
√ √ √ √
waste before use , every time

- Check that reinforcement steel is properly placed as per drawing. The steel bars to be tied with
√ √ √ √
binding wire at every crossing point

- Check that the pouring of concrete is done without jerks or sudden fall and concrete aggregate
√ √ √ √
vibrated to avoid air bubbles

- Check that pouring of concrete is stopped , if the temperature goes considerably down say Zero
√ √ √ √
Degree C

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GENERAL QUALITY ASSURANCE PLAN FOR SUBSTATION

VENDORS / CONTRACTOR AIL CLIENT TPI

ACTIVITY POINT / INSPECTION POINT P A/RD W P RD W P A/RD W P A/RD W

- Check that poured concrete aggregate is periodically vibrated to take out the air bubbles or air
√ √ √ √
voids

- Check that form boxes are stripped /removed only after sufficient time( 24 hours with average
√ √ √ √
temperature of 20 0C or 48 hours in case of rainy season/ low temperature) after pouring of concrete

- Check that any part of the civil structure is not damaged during stripping. If damage is minor ,it
√ √ √ √
should be got rectified / attended. The tolerances of concrete dimensions may also be checked

- Check that foundation pit is back- filled up with soil excavated only in layers ( not more the 300mm)
√ √ √ √
&water added in sufficient quantity for proper compacting

- Check that the level of stubs , back to back distance and distance between diagonals are within
√ √ √ √
the permissible tolerances.

ERECTION WORKS

- Installation of Substation Structures √ √ √ √

- Installation of Power Transformer √ √ √ √

- Installation of GIS √ √ √ √

- Installation of Substation outdoor Switchgear √ √ √ √

- Laying of Cables √ √ √ √

- Installation of Indoor Switchgear Panels √ √ √ √

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GENERAL QUALITY ASSURANCE PLAN FOR SUBSTATION

VENDORS / CONTRACTOR AIL CLIENT TPI

ACTIVITY POINT / INSPECTION POINT P A/RD W P RD W P A/RD W P A/RD W

- Installation of Control & Protection Panels √ √ √ √

- Installation of Battery & Battery Charger √ √ √ √

- Laying of Substation Earthing √ √ √ √

- Other Accessories √ √ √ √

PRE TESTING & COMMISSIONING WORK √ √

HANDING / PART HANDING OVER √ √

NOTE:-

P PERFORM

A/RD APPROVE / REVIEW DOCUMENTS

W WITNESS

TPI THIRD PARTY INSPECTION

1. All the equipments/workmanship shall be conforming to internationally recognized norms & standards.

2. This QAP is general purpose however the detailed equipment QAP shall be submitted during execution stage.

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