CT114 (Anglais)
CT114 (Anglais)
CT114 (Anglais)
R. Calvas
Foreword
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responsible for any errors or oversights, or for the consequences of using
information and diagrams contained in this document.
Reproduction of all or part of a Cahier Technique is authorised with the
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no. 114
Residual current devices in LV
Roland CALVAS
With an engineering degree from Ecole Nationale Suprieure
dElectronique et de Radiolectricit de Grenoble (1964) and a
Business Administration Institute diploma, he joined Merlin Gerin
in 1966.
In the course of his career, he has held the position of sales manager,
followed by marketing manager for the activity dealing with the
protection of people against electrical hazards. He is currently
charged with technical communication within Schneider Electric.
Lexicon
Cardiac fibrillation:
A malfunctioning of the heart corresponding to
loss of synchronism of the activity of its walls
(diastole and systole). The flow of AC current
through the body may be responsible for this due
to the periodic excitation that it generates. The
ultimate consequence is stoppage of blood flow.
Direct contact:
Contact of a person with the live parts of
electrical devices (normally energised parts and
conductors).
Earthing system:
Standard IEC 60364 stipulates three main official
earthing systems which define the possible
connections of the neutral of the source and
frames to the earth or neutral. The electrical
protection devices are then defined for each one.
Electrification:
Application of voltage between two parts of the
body of a living being.
Electrocution:
Electrification resulting in death.
Fault current Id:
Current resulting from an insulation fault.
Frame:
Conductive part likely to be touched and which,
although normally insulated from live parts, may
be brought to a dangerous voltage further to an
insulation fault.
Indirect contact:
Contact of a person with accidentally energised
frames (usually further to an insulation fault).
Insulation:
Arrangement preventing transmission of voltage
(and current flow) between a normally energised
element and a frame or the earth.
Insulation fault:
Insulation rupture causing an earth fault current
or a short-circuit via the protection conductor.
Leakage current:
Current which, in the absence of an insulation
fault, returns to the source via the earth or the
protection conductor.
Limit safety voltage (UL):
Voltage UL below which there is no risk of
electrocution.
Live conductors:
Set of conductors assigned to electrical power
transmission, including the neutral in AC and the
compensator in DC, with the exception of the
PEN conductor whose protection conductor
(PE) function takes priority over the neutral
function.
Operating residual current If:
Value of the residual current causing a residual
current device to trip.
According to construction standards, at 20C
and for a threshold set at IDn, low voltage
residual current devices must comply with:
n
< f < n
2
In high voltage, the zero phase-sequence
relays have, allowing for operating accuracy, an
operating current equal to the threshold
displayed in amperes.
Protection conductors (PE or PEN):
Conductors which, according to specifications,
connect the frames of electrical devices and
some conductive elements to the earthing
connection.
Residual current:
Rms value of the vector sum of the currents
flowing through all live conductors in a circuit at a
point of the electrical installation.
Residual current device (RCD):
Device whose decisive quantity is the residual
current. It is normally associated with or
incorporated in a breaking device.
Contents
1 Introduction
p. 4
p. 4
p. 5
p. 6
p. 6
p. 8
3.1
3.2
3.3
3.4
3.5
3.6
p. 10
p. 11
p. 11
p. 11
p. 12
p. 12
4.1
4.2
4.3
4.4
4.5
Operating principle
Sensors
Measuring relays and actuators
Product manufacturing standards
The various devices
p. 14
p. 14
p. 17
p. 19
p. 21
p. 22
p. 23
p. 26
p. 27
6 Conclusion
p. 31
Bibliography
p. 32
1 Introduction
Outgoing
current
Return
current
In
i1
Load
Source
Id
i2
Fault
current
i3
Source
Load
I3
in
I1
I2
id = ia - ir
40
30
20
10
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
Years
Fig. 4 : graph showing the evolution of deaths by electrocution due to the use of hand-held tools in Japanese
companies. This figure begins to drop in 1970, the year after that in which a law was decreed making the use of
high sensitivity RCDs compulsory.
3.5
0.5
41
37
Non-release threshold
51
10
50
60
15
61
10 kHz
30
ms
10000
5000
c1 c2 c3
2000
1000
500
200
100
50
20
mA
10
0.1 0.2 0.5 1
2
5 10 20 50 100 200 5001000 2000 500010000
Threshold = 30 mA
Current flowing through the body
Fig. 6 : duration of current flow in the body as a function of current strength. In this chart, the effects of AC current
(15 to 100 Hz) have been divided into four zones (as per IEC 60479-1).
DC
5
5
5
5
5
1
0.40
0.30
0.20
0.10
5
5
2
0.80
0.50
0.25
0.06
0.02
5
0.48
0.30
0.25
0.18
0.10
0.05
0.02
Fig. 7 : maximum duration of contact voltage holding as per standard IEC 60364.
Direct contact
Direct contact with normally energised parts is
dangerous for voltages in excess of UL. The
main protection precautions to be taken are
distance and insulation.
The RCD can detect a fault current flowing
through a person and, as such, is specified,
regardless of the earthing system, in final
distribution as an additional protection. Its
operating threshold, as shown in the table in
figure 5, must be less than or equal to 30 mA,
and its operation must be instantaneous since
the value of the fault current, dependent on the
exposure conditions, may exceed 1A.
Indirect contact
On contact with an accidentally energised frame,
the danger threshold is also fixed by the limit
safety voltage UL.
To ensure there is no danger when network
voltage is greater than UL, contact voltage must
be less than UL.
UL
RA
Id
N
RCD
PE
RCD
Ud
RB
RA
20.00
15.00
10.00
5.00
0.00
10
100
50
1 000
10 000
Frequency (Hz)
Limit
A type ID
AC type ID
Vigirex RH328A
Fig. 9 : variations in ventricular fibrillation threshold (as per IEC 60479-2) and thresholds of various RCDs set on
30 mA, for frequencies of between 50/60 Hz and 2 kHz (source: Merlin Gerin).
RB
RA
1
2
3
PEN
RB
RB
1
2
3
N
PE
RB
Fig. 10 : the three main earthing systems are the TT, TN and IT systems, defined by IEC 60364-3. The TN may be
either TN-C (neutral and PE combined) or TN-S (separate neutral and PE).
Toroid
Shaping
Time delay
relay
Threshold
Static or relay
output
Auxiliary
supply
source
Fig. 11 : functional diagram showing an electronic RCD with auxiliary supply source.
4.2 Sensors
Two types of sensors are normally used on
AC circuits:
c The toroidal transformer, which is the most
common for measuring leakage currents.
c The current transformers, used in HV and MV
and sometimes in LV.
The toroidal transformer
This covers all the live conductors and is thus
excited by the residual magnetic field
corresponding to the vector sum of the currents
flowing through the phases and the neutral.
Induction in the toroid and the electrical signal
available at the terminals of the secondary
winding are thus the image of the residual current.
This type of sensor is used to detect residual
currents from a few milliamperes to several
dozen amperes.
I1
I2
I3
A
Ih
RCD
HV / LV
G
1
2
3
RCD
RCD
RCD
Fig. 14 : toroids placed on the outgoers and parallelconnected to a single relay compensate the
impossibility of placing a toroid on the incomer.
1
3
L u2
max. phase
may reach 50,000.
n
Lu2
Electronic devices
These devices are particularly used in industry
as electronics ensures:
c A very low acquisition power,
c Accurate, adjustable thresholds and time
delays (thus ensuring optimum tripping
discrimination).
Due to these two characteristics, these devices
are ideal for the creation of:
c RCDs with separate toroids, which are
associated with high rating circuit-breakers and
contactors.
c RCDs associated with industrial circuitbreakers up to 630 A.
Electronic devices require a certain energy, often
very weak, to operate. RCDs with electronic
devices are therefore available with the various
supply modes described above, either with own
voltage or with auxiliary supply source.
Ia
Ir
Test
I test
Id
1
2
3
location of If
I test
Id
Ir
Ir = Id + I test Ir u If
Id
AC
Id
A
Id
B
Sensitivities (In)
These are standardised by the IEC:
c high sensitivity -HS-: 6-10-30 mA,
c medium sensitivity -MS-: 100-300 and
500 mA,
c low sensitivity -LS-: 1-3-5-10 and 20 A.
It is clear that HS is most often used for direct
contact protection, whereas the other
sensitivities (MS and LS) are used for all other
protection needs, such as indirect contact
Type
In
In
(A)
(A)
General
All
(instantaneous) values
All
values
0.3
0.15
0.04
0.04
Maximum operating
time
Selective
> 0.030
0.5
0.2
0.15
0.15
Maximum operating
time
0.13
0.06
0.05
0.04
> 25
Fig. 22 : standardised values of the maximum operating times and non-operating times as per IEC 61008.
t
(ms)
500
200
S max.
100
50
20
500
10
1
10
Id / In.
Fig. 23 : maximum operating time curves for S (selective) and G (general purpose) residual current circuitbreaker or device.
Nominal
phase-to-earth
network voltage
(VCA).
120-127
0.8
0.8
220-230
0.4
0.4
0.8
400
0.2
0.2
0.4
580
0.1
0.1
0.2
Areas - Types
Sensitivity
Time delay
TT - TN - IT
i 30 mA
Earth leakage
protection socket
(breaking by built-in contact)
TT - TN - IT
30 mA
Residual current
circuit-breaker
TT - TN - IT
30 - 300 mA
In France
TT
S type as option
(disturbed network with
or without surge arrester)
c Final distribution
TT
30 - 300 mA
30 - 300 mA
c Power
30 mA to 30 A
0 to 1 s
c Final distribution
30 - 300 mA
30 mA to 30 A
0 to 1 s
In = 500 mA
5.1 EMC: manufacturers obligations and what this implies for contractors
EMC (Electro Magnetic Compatibility) is the
control of electrical interference and its effects:
a device must neither be disturbed nor disturb its
environment.
All electrical equipment manufacturers must
naturally comply with certain EMC standards.
RCDs are tested for electromagnetic
compatibility (emission and susceptibility)
according to the European Directive which
specifies compliance with a certain number of
standards (for example: EN 61543 for domestic
RCDs).
However, electrical installations generate or
transmit disturbances (see Cahier Technique
no. 187), which can be permanent or temporary,
alternating or impulse, low or high frequency, as
well as conducted or radiated, common or
differential mode, internal or external to
buildings. Overvoltage is one of the most
troublesome disturbances.
Overvoltage withstand
RCDs can be sensitive to lightning strokes,
particularly on overhead networks which are
more likely to be affected by atmospheric
disturbances. In point of fact, according to the
distance of the cause of the disturbance, an LV
network can be subjected to:
c An overvoltage occurring between the live
conductors and the earth: the disturbance flows
off to the earth well upstream of the RCDs
(see fig. 26a ).
c An overcurrent, a part of which flows off in the
network downstream of the RCD, particularly via
the stray capacitances (see fig. 26b ).
c An overcurrent detected by the RCD and
which is due to breakdown downstream of this
RCD (see fig. 26c ).
Technically speaking, solutions are known and
normally implemented by RCD manufacturers.
Such solutions include:
c For electromagnetic relays, installation of a
parallel diode on the relay exciting circuit. This
solution is used for incomer circuit-breakers.
c For electronic relays, use of a low-pass filter at
signal shaping level (see fig. 11).
Manufacturing standards make provision for
RCDs immunised against these stray currents:
the S type RCDs (In u 100 mA). However
t
1,2 s
50 s
b
t
10 s
t
8 s
20s
Note
Problems may be encountered when
implementing discrimination if it is necessary to
combine residual current devices and residual
current relays, since:
c The residual current device is defined in delay
time -tr-.
Da
RCD
Db
RCD
tc
(1)
tm
tr
(2)
(3)
tc
tm
tc
RCD
RCD
Vigicompact
Vigirex
tr = 60 ms
t = 200 ms
RCD
RCD
Vigirex RH
Vigicompact
tr = 15 ms
tr = 60 ms
tc = 30 ms
tf < 140 ms
tf = 45 ms
Fig. 29 : two examples of time discrimination, associating a residual current device of the Vigicompact type and a
Vigirex relay (Merlin Gerin). Note that these times are far shorter than the authorised tripping times in figure 24.
Horizontal discrimination
Sometimes referred to as circuit selection,
stipulated in standard NF C 15-100 paragraph
536.3.2, it means that a residual current device
placed in a cubicle at the supply end of the
installation is not necessary when all the
outgoers in this cubicle are protected by residual
current devices. Only the faulty outgoer is deenergised: the residual current devices placed
on the other outgoers (parallel to the faulty
outgoer) do not detect the fault current
(see fig. 30 ). The residual current devices may
then have the same tr (or t).
In practice, horizontal discrimination may go
wrong. Indeed nuisance tripping known as
sympathy tripping has been observed,
particularly on networks containing very long
outgoers (stray capacitances of unbalanced
cables) or capacitive filters (computer).
Two examples are given below:
c Case 1 (see fig. 31 )
The opening of Db placed on the supply circuit
of a load R, a powerful overvoltage generator
RCD
RCD
I
(A)
(B)
Da
Db
RCD
RCD
Extended network
(A)
Da
Cp
RCD
2
3
(B)
Db
RCD
Fig. 33 : in the presence of a fault, Da may open instead of Db. Use of time-delayed RCDs is often necessary to
protect against nuisance tripping on healthy outgoers.
A
RCD
B
RCD
Surge arrester
3L
Non backed up
outgoers
Bypass circuit
3L
N
3L
N
Transfer
switches
3L
3L
3L
N
3L
N
Transfer switches
N
Power loss
detection relay
(Maintenance)
Backed up
equipment
Fig. 35 : on detection of mains power loss on the UPS supply, the contactor K reproduces the TT system downstream of the UPS.
t (s)
5
2.5
1
0.75
0.5
0.3
0.2
0.1
0.08
0.04
Contact voltage
100
50
120
100
200 230
400 500 (V AC)
200 250 300 400 500
(V DC)
Fig. 36 : curves established from the maximum breaking times of an RCD laid down by NF C 15-100,
paragraph 413.1.1.1.
k
Real fault currents
These currents reflect the voltages existing
between the fault point and the neutral of the
installation. The waveform of the fault current is
seldom the same as that of voltage or applied
current, delivered to the load. Fault voltages and
currents of the pure DC type (zero ripple factor)
are very rare.
c In the domestic sector, distribution and rectifier
circuits are single-phase, and correspond to the
diagrams marked A to F in figure 38 . A type
RCDs provide protection of people. However, for
diagram B, they only detect fault currents if their
occurrence is sudden. Note that circuit E is
increasingly common as it is placed at the input
of switch mode power supplies that are
widespread in electrical household appliances
(TV, microwave, etc.) as well as in professional
equipment (microcomputers, photocopiers, etc.).
c In industry most rectifier circuits are threephase (diagrams G to K in figure 39 , see
page 30).
Some circuits may generate a DC fault current
with a small ripple factor:
v Circuits G and H
Circuit G supplies a rectified voltage with a
permanent small ripple factor, and consequently
fault currents that are hard to detect by the RCD.
On the other hand, circuit H generates highly
chopped fault currents which are thus visible by
the RCD. However this circuit is equivalent to
circuit G for full wave conduction.
v Circuit J
This common circuit type is particularly used for
variable speed controllers used in DC motors.
The back-electromotive force and reactor of the
motors generate smoother fault currents than the
G and H circuits described above. However,
regardless of the thyristor conduction angle, the
RCDs placed upstream of the variable speed
controllers must be able to provide protection.
Some standard RCDs may be suitable provided
their lDn threshold receives a suitable setting.
To give an example, figure 40 shows the
sensitivity of an RCD, with analogue electronic
technology, according to the variable speed
controller output voltage applied at the motor.
v Circuit K
With this circuit type, a fault on the DC circuit
does not produce d / dt in the magnetic sensors
of the RCDs which are then blinded. This circuit
is dangerous unless a transformer is used
instead of an autotransformer, as AC and A type
RCDs are inoperative.
Special case: DC current return
Let us now see what happens when a second
fault occurs on the AC part of a network
(see fig. 41 ) containing a rectifier according to
circuit G described above. If the power supply
(A) of the rectifier is not monitored by an RCD, or
if this RCD has been incorrectly chosen or is
inoperative for any reason, the insulation fault
existing on the DC part remains.
Sensitivity
and
100 %
Sinusoidal AC fault
On-load motor
and
50 %
90
Off-load motor
20 %
and
135
Fig. 37 : waveform of the A type RCD test currents.
Ud/Udo
0.15
100 %
A/
Soldering iron or two "setting"
light dimmer switch
ph
Id
R
t
N
B/
Television, battery charger, etc.
ph
Id
R
t
N
C/
Light dimmer, arc welding machine
ph
Id
R
t
N
D/
Household appliances with
motor (universal)
ph
Id
M
_
t
N
E/
Id
ph
N
t
F/
Id
ph
N
t
Fig. 38 : form of the fault currents detected on the single-phase supply of rectifiers when an insulation fault occurs on their positive output.
G/
Welding machine
c electromagnet
c electrolysis
c etc.
(+)
Id
Fault on (+)
(-)
Fault on (-)
H/
Rectifier set for:
c industrial DC network
c electrophoresis
(+)
Id
Fault on (+)
1
R
3
NB: The fault current in (+) follows
the upper limit of the conduction zones.
Likewise, the fault current in (-) follows
the lower limit.
(-)
(+)
Fault on (-)
J/
Variable speed controller for DC motor.
1
2
M
_
3
NB : The fault current is pulsed at
low speeds and is very close to pure
DC current at high speeds.
(-)
L
(+)
K/
Stationary battery charger for:
c DC auxiliary network
c UPS
Id
+
Fault on (+)
1
t
2
N
(-)
Fault on (-)
Fig. 39 : form of fault currents detected on the three-phase supply of rectifiers when an insulation fault occurs on their output.
Da
3
2
1
(A)
N
311 V
Db
(B)
i1
Ru
i2
Ru
Fig. 41 : the current of a latched fault at the rectifier output (non-opening of Da) may blind the RCD placed
on B.
6 Conclusion
Bibliography
Standards
From 1997 onwards the new publications,
issues, versions and IEC amendments to
existing publications have a designation in the
60000 series.
We would like to draw the users attention to the
fact that the former publications printed before
1997 continue to bear the old numbers on the
printed copies, while waiting to be revised.
Product standards
c IEC 60479: Guide to the effects of current
passing through the human body.
c IEC 60755: General rules concerning residual
current protection devices.
c IEC 60947-2: Low voltage switchgear - Part 2:
Circuit-breakers.
c IEC 61008, NF C 61-150 and 151: Automatic
residual current circuit-breakers for domestic and
similar purposes.
c IEC 61009, NF C 61-440 and 441: Circuitbreakers for domestic and similar purposes.
c IEC 61557-6, NF EN 61557-6: Electrical
safety in low voltage distribution systems up to
1000 V AC and 1500 V DC - Part 6: Residual
current devices (RCD) in TT and TN systems.
c UTE C 60-130: Residual current protection
devices.
c NF C 61-420: Small residual current devices.
c NF C 62-411: Connection and similar
equipment, residual current devices for first
category installation monitoring switchboards.
c Draft standard: earth leakage protection
socket.
Installation standards
c IEC 60364, NF C 15-100: LV electrical
installations
c UTE C 15-401: practical guide, installation of
thermal motor/generator sets
c UTE C 15-402: practical guide, static
uninterruptible power supplies (UPS).
Schneider Electric Cahiers Techniques
c Protection of people and uninterruptible power
supplies
J.-N. FIORINA, Cahier Technique no. 129
c Evolution of LV circuit-breakers with standard
IEC 60947-2
E. BLANC, Cahier Technique no. 150
c Earthing layouts in LV
B. LACROIX and R. CALVAS,
Cahier Technique no. 172
c Earthing systems worldwide and evolutions
B. LACROIX and R. CALVAS,
Cahier Technique no. 173
c Disturbances of electronic systems and
earthing systems
R. CALVAS, Cahier Technique no. 177
c Cohabitation of strong and weak currents
R. CALVAS and J. DELABALLE,
Cahier Technique no. 187
Other publications
The Schneider Electric guide to the LV electrical
installation
Editor: CITEF S.A.
063139L
Schneider Electric