SOLAR POWER INVERTER - 1KW-6KW: User'S Manual

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USER’S MANUAL

------SOLAR POWER INVERTER------


1KW-6KW

Appliances---------------------------------------------
1KW-6KW Inverter Content

Content
Content ...................................................................................................................1
1 Figures of unit ....................................................................................................2
2 Specification .......................................................................................................3
3 Front panel .......................................................................................................10
4 AC side panel ...................................................................................................11
5 DC side panel ...................................................................................................12
6 LED indication(E Series& LED Display) .................................................13
7 LCD indication(C Series & LCD Display)................................................14
8 Check list ..........................................................................................................15
9 Installation.........................................................................................................16
10 What cable to use can be better? ...............................................................17
Appendix A: System connect ............................................................................18

1
1KW-6KW Inverter Figures of unit

1 Figures of unit

Figure1 1-3KW(E Series DC side) Figure2 1-3KW(C Series AC side)

Figure3 4-6KW(E Series DC side) Figure4 4-6KW(C Series AC side)

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1KW-6KW Inverter Specification

2 Specification
1KW 1.5KW 2KW 3KW 4KW 5KW 6KW
1012 1512 2012 3012 4024 5024 6024
MODEL
1024 1524 2024 3024 4048 5048 6048
Line Mode Specifications
Nominal Input 100/110/120Vac
220/230/240Vac
Voltage 220/230/240Vac
120V MODEL:96Vac~132Vac
AC Voltage Range 155Vac~272Vac
230V MODEL:155Vac~272Vac
Frequency 50Hz/ 60Hz (Auto detection)
47±0.3Hz ~ 55±0.3Hz for 50Hz;
Frequency Range
57±0.3Hz ~ 65±0.3Hz for 60Hz;
Over-Load /Short
Circuit breaker
Protection
Efficiency >95%
Transfer Time (AC to DC or DC to AC): 10ms (typical)
Back Feed Protect Can
Max Bypass
30A 40A
Overload Current
Invert Mode Specifications
Output Voltage
Sine wave
Waveform
Rated Output
1000 1500 2000 3000 4000 5000 6000
Power (VA)
Rated Output
1000 1500 2000 3000 4000 5000 6000
Power (W)
Power Factor 1.0
Output Voltage (V) 230Vac
Output Voltage
±10%
Regulation
Output Frequency 50Hz ± 0.3Hz/60Hz ± 0.3Hz
Efficiency >88%
Over-Load (110%<load<125%) ±10%: Fault
Protection (shutdown output) after 15 minutes;

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1KW-6KW Inverter Specification

1KW 1.5KW 2KW 3KW 4KW 5KW 6KW


1012 1512 2012 3012 4024 5024 6024
MODEL
1024 1524 2024 3024 4048 5048 6048
(125%<load<150%) ±10%: Fault (shutdown output) after60s
Load>150% ±10%: Fault (shutdown output) after 20s
Surge Rating (10s)
3K 4.5K 6K 9K 12K 15K 18K
(VA)
Capable of starting
1 HP 2HP 3HP 4HP
electric motor
Output
Short-Circuit Current limit (Fault after 10s)
Protection
Bypass Breaker
10A 30A 40A
Size
1012;1512;2012;3012 MODEL: 12VDC
Nominal DC Input
1024;1524;2024;3024;4024;5024;6024 MODEL: 24VDC
Voltage
4048;5048;6048 MODEL: 48VDC
10Vdc~16Vdc for12VDC model(*2 for 24VDC,*4 for 48VDC)
DC voltage range (Low alarm:10.5V; Shut-down: 10V; High fault: 16V; High
recovery:15.5V for 12VDC mode)
Load ≤25W (Enabled on “P/S auto” setting of Remote
Power saver
control)
Charger(line)
35A 45A 65A 75A 65A 70A 75A
Charge Current
20A 25A 35A 50A 35A 40A 50A
Charge Current
± 5Adc
Regulation
Battery initial
10 –15.7Vdc for 12VDC model (*2 for 24VDC,*4 for 48VDC)
voltage
Charger Short
Circuit breaker
Circuit Protection
Breaker Size 10A 30A 40A
Over Charge
≥ 15.7Vdc for 12VDC model (*2 for 24VDC,*4 for 48VDC)
Protection

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1KW-6KW Inverter Specification

Charger(Solar changer function)C Series & LCD Display


MODEL 12VDC 24VDC 48VDC
Max. PV Input Voltage 70Vdc 100Vdc 200Vdc
Max. PV Open Circuit Voltage 56Vdc 80Vdc 145Vdc
MPPT Voltage Range 15 – 55Vdc 18–78Vdc 50–145Vdc
Battery Voltage Range 10–15.7Vdc 20–31.4Vdc 40–62.8Vdc
Max Output Power 600W 1100W 3200W
Solar Charger Output Current 45A 45A 60A
Short Circuit Protection Fuse

General Specifications
Safety Certification CE(EN62040-1)
EMC Classification EN62040-2, C2
Operating Temperature
-15°C to 40°C
Range
Storage temperature -25°C ~ 60°C
Operation humidity 5% to 95%
Audible Noise 60dB max
Cooling Forced air, variable speed fan
1KW/1.5KW:410mm*264mm*180mm
2KW/3KW :460 mm*264mm*180mm
Size
4KW :510 mm*264mm*180mm
5KW/6KW :555 mm*264mm*180mm

Unit Components(C Series & LCD Display)


This unit consists of the inverter and solar charge controller.
1) The main function of the inverter is converting the battery voltage into pure sine
wave appliance.
2) The solar charge controller main function is to supply the energy for the battery
and load.

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1KW-6KW Inverter Specification

Unit Components(E Series & LED Display)


This unit only consists of the inverter.
1) The main function of the inverter is converting the battery voltage into pure sine
wave appliance.
2) No solar charger function.

Charge Stage Transition


Three stage:
Stage transition Boost CC(constant current stage) → Boost CV (constant
voltage stage) → Float (constant voltage stage)
Charge Stage Transition Definitions:
 Boost CC Stage: If AC input is applied, the charger will run at full current in
CC mode until the charger reaches the boost voltage.
 Software timer will measure the time from AC start until the battery charger
reaches 0.3V below the boost voltage, then take this time asT0 and T0×10 = T1.
 Boost CV Stage: Start a T1 timer; the charger will keep the boost voltage in
Boost CV mode until the T1 timer has run out. Then drop the voltage down to the
float voltage. The timer has a minimum time of 1 hour and a maximum time of 12
hours.
 Float Stage: In float mode, the voltage will stay at the float voltage.
 If the AC is reconnected or the battery voltage drops below 24Vdc, the
charger will reset the cycle above.
 If the charge maintains the float state for 10 days, the charger will reset the
cycle.

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1KW-6KW Inverter Specification

AC Priority Model
Switch Boost Voltage Float Voltage
Description
setting 12V 24V 48V 12V 24V 48V
To be used by
0 - - - - - -
factory for set up
1 Gel USA 14.0 28.0 56.0 13.7 27.4 54.8

Battery 2 AGM 1 14.1 28.2 56.4 13.4 26.8 53.6


Type 3 AGM 2 14.6 29.2 58.4 13.7 27.4 54.8
Setting 4 Sealed lead acid 14.4 28.8 57.6 13.6 27.2 54.4
5 Gel EURO 14.4 28.8 57.6 13.8 27.6 55.2
6 Open lead acid 14.8 29.6 59.2 13.3 26.6 53.2
7 Calcuim 15.1 30.2 60.4 13.6 27.2 54.4
8 De sulphation 15.5 31.0 62.0 4 hours then off
9 Not used - -
Remark:
1) “0”--- Line charge off
2) If in doubt call your battery supplier and ask which charge voltage they want you
to use for their battery type, and select the closest to it.
3) The switch position “8” is a very dangerous setting if you do not know what you
are doing. This cycle is a very high voltage charge cycle designed to try to break
down the sulphate “crust” that is preventing the plates taking a charge and thus
allow the plates to clean up and so accept charge once again.
4) How to use the switch position “8” function.(only suitable for open lead acid
batteries)
a. Ensure the battery bank is totally isolated from anything else on the boat or
vehicle. The high voltage applied by this setting could destroy all your electronics
and other electrical equipment still connected.
b. Make sure the battery compartment is very well ventilated and battery caps are
removed.
c. Switch the battery type selector switch to the correct position, then switch the AC
power on.
d. Because this is such dangerous setting there is a 4hr time out period build into the
software, however on a very large battery bank this may not be enough and the unit
may need to be switched off and on again to do another cycle.

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1KW-6KW Inverter Specification

Battery Priority Model


Switch Boost Voltage Float Voltage
Description
setting 12V 24V 48V 12V 24V 48V
To be used by
0 - - - - - -
factory for set up
1 Gel USA 14.0 28.0 56.0 13.7 27.4 54.8
2 AGM 1 14.1 28.2 56.4 13.4 26.8 53.6
3 AGM 2 14.6 29.2 58.4 13.7 27.4 54.8
Battery
4 Sealed lead acid 14.4 28.8 57.6 13.6 27.2 54.4
Type
5 Gel EURO 14.4 28.8 57.6 13.8 27.6 55.2
Setting
6 Open lead acid 15.5 31.0 62.0 4 hours then off
Low trip to AC High trip to battery
7 Battery priority
11V/22V/44V 14V/28V/56V
Low trip to High trip to battery
8 Battery priority
AC10.5V/21V/42V 13.5V/27V/54V
Low trip to High trip to battery
9 Battery priority
AC10V/20V/40V 13V/26V/52V
Remark:
1) “0”: Do not charge at AC input, charge by solar energy at level 1.
2) “1”~“6” level: AC input priority mode, namely AC input is preferred for offering load
energy and the above three-stage charging mode will be applied to the battery
based on the set charging voltage; however, when AC input exceeds AC input
range, it will convert to inverter mode for offering load energy, namely the battery
discharges. After AC input restores again, switch to AC input accordingly and
recharge the battery per three stages.
3) “7”~“9” level: Battery priority mode, namely battery discharge will take
precedence. When battery voltage is lower than the voltage corresponds to each
level, convert to AC input for offering energy to load, during which AC input will
charge the battery at 25% of above AC charge current value to avoid insufficient
charge via solar. When solar energy and AC input charges the battery to the voltage
higher than that of each level, inverter discharge will be applied to offer energy to the
load.
4) If in doubt call your battery supplier and ask which charge voltage they want you
to use for their battery type. Then select the closest to it to ensure battery lifetime.
5) In solar charge, battery will be charged based on the voltage corresponds to each
level. For instance(24V model): In “1” level, when battery voltage is lower than 28V,
solar energy charges at max power; when it is close to 28V, convert to constant voltage
charge.

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1KW-6KW Inverter Specification

Protection
Over temperature Heat sink temp. ≥105°C, Fault (shutdown Output) after 30
protection seconds. solar charger heat sink temp. ≥75°C, de-rating;
Fault recovery By restart the machine
FAN Operation

Variable speed fan operation is required in invert and charge mode. This is to be
implemented in such a way as to ensure high reliability and safe unit and
component operating temp. in an operating ambient temperature upto50°C.
 Speed to be controlled in a smooth manner as a function of internal
temperature and/or current.
 Fan should run at minimum speed needed to cool unit.
 Fan noise level target <60db.
The fan logic as below:
Leave
Condition Enter condition Speed
condition
T ≤ 60°C T > 65°C OFF
Heat sink T ≤ 60°C or
65°C≤ T<85 °C 50%
temperature T ≥ 85°C
T > 85°C T ≤ 80°C 100%
I≤ 15% I ≥ 20% OFF
AC
Charge 20%< I ≤ I≤ 15%or
Priority 50%
Current 50%Max I ≥50%Max
Model
I >50%Max I ≤ 40%Max 100%
Load <30% Load ≥ 30% OFF
Load% 30% ≤ Load Load ≤ 20% or
50%
(Invert mode) <50% Load ≥ 50%
Load ≥ 50% Load ≤ 40% 100%
Heat sink T ≤ 85°C T > 85°C 50%
temperature T > 85°C T ≤ 80°C 100%
Battery
Line Charge I≤ 50% I >50% 50%
Priority
Current I >50% Max I ≤ 40%Max 100%
Model
Load% Load <50% Load ≥ 50% 50%
(Invert mode) Load ≥ 50% Load ≤ 40% 100%

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1KW-6KW Inverter Front panel

3 Front panel

Power on with saver


Power saver auto mode(power
saver≤25W)
Switch
Unit Off Power totally off
Power on without saver
Power saver off
mode
Alarm mode on :
Alarm
Have Alarm
Inverter mode:
Inverter
Power by battery
Power by utility & Fast
Charging by Line
Charge
( without “o” switch
setting )
Battery type selector :
Different battery type
Battery
with different charger
type selector
voltage(select the
closest to your battery)

Shower inverter state


State LED
on

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1KW-6KW Inverter AC side panel

4 AC side panel

(1KW-3KW) (4KW-6KW)

Line connect:
Line Input
L, N, PE

Output connect:
AC Output
N, L, PE

Solar input connect (just only use for


Solar Input have solar charge model):
PV+, PV-

Only allowed Max 10A output current.


IEC Socket 1K-3KW of the inverter is consists of
IEC Socket.

Charge input protect & inverter output


Protect
protect:
breaker
Over current will protect

4K-6KWof the inverter is consists of


AC FAN
AC FAN

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1KW-6KW Inverter DC side panel

5 DC side panel

(1KW-3KW) (4KW-6KW)

Battery input connect:


Battery Input
Negative(-), Positive(+)

Earth connect:
Earth
PE

RS232 connect:
RS232
Communicate with the PC

Other Only for customer choice:


communicate WiFi, GPRS, RS485

DC FAN DC FAN

Remote control connect (RJ11):


Allow remote power on or power off the inverter.
3(white line):Power safe auto
Remote control 5 (black line):Unit off
(only use for the 4(red line):Power safe off
front switch on
“unit off” stage)

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1KW-6KW Inverter LED indication

6 LED indication(E Series& LED Display)

Green LED lighting on Power Saver Mode


①POWER SAVER ON
(power saver load ≤25W)
② OVER LOAD TRIP Red LED lighting on Over Load
③ OVER TEMP TRIP Red LED lighting on Over Temperature
④FLOAT CHARGE Green LED lighting on Float Charging Mode
⑤ FAST CHARGE Yellow LED lighting on Fast Charging Mode
⑥ INVERTER ON Green LED lighting on Inverter Mode
⑦ SHORE POWER ON Green LED lighting on AC Mode

13
1KW-6KW Inverter LCD indication

7 LCD indication(C Series & LCD Display)


Display Parameter Definition
Display item Definition
V- pv: 0.0V Solar panel input voltage
I – pv: 0.0A Solar panel input current
W-pv: 0.0W Solar panel input power
V- Bat: 0.0V Battery voltage
I – Bat: 0.0A Solar charger output current
Load: 0% Inverter output power(load percent)
F- out: 50Hz Inverter output frequency
Input – V: 0.0V AC input voltage
Output –V: 0.0V AC output voltage
State: standby Inverter work state
If the unit check no fault, the solar charger will run after 180
No Fault: 180S
seconds
Control panel setting
Control panel Item Definition
0% Setting the percent of the
25% solar charge controller
Solar Charge 50% output current (without
Setup Menu 75% control the inverter charge
100% current)
English
Language Language choice
Chinese
Remark:
1) Button operation: Every button have two function was based on the
continue press time.
2) Up button: Press one second— up function; Press three seconds— back
function;
3) Down button: Press one second— down function; Press three seconds—
enter function;
4) Press both the up & down button with 5 seconds— If shut down the inverter,
the solar charge controller will have a communication fault. Press both the
up & down button with 5 seconds can clear the "Communication fault "of the
unit in hand. The solar charge controller can continuously charge to the
battery.
5) LCD display will flash every five seconds.

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1KW-6KW Inverter Check list

8 Check list
1) Ensure that the inverter has the correct DC voltage for your boat or vehicle system.
ie 12V or 24V or 48V.
2) Fit as close to the batteries as possible. The shorter the DC cables the better. The
voltage drop on long cables effect the unit’s performance.
3) Do not reverse the cables! Connect the positive cable of the battery to the positive
terminal(red) and the negative cable positive of the battery to the negative
terminal(black).
4) Always use the inverter in an environment which is well ventilated, not exposed to
direct sunlight or a heat source, away from water, moisture, oil or grease, away from
any highly inflammable substance, out of reach from children.
5) The output voltage of this unit must never be on your AC system at the same time
as any other AC source such as the 230V external mains line or a generator. All
external power must go through the UNIT.
6) Always switch on the UNIT first, before plugging in any appliance.
7) Under new electrical legislation only professional electric should install this product.
8) The output frequency of the unit set consistency with the first AC input frequency on.
The factory default to 50HZ.

 Do not dispose of the inverter together with household waste. The


user has the responsibility and obligation to send it to the
designated organization for recycling and disposal.

15
1KW-6KW Inverter Installation

9 Installation
1) Position the unit as close as the main battery bank as possible.
2) Position in a cool, dry & well ventilated space.
3) Orientation of the unit is not critical.
4) Either purchase the standard cable ser from Dealer which is about 1.5 meters, or if
using your own cable, use the cable size chart provided on the installation drawing
on ensure you have thick enough cable for the DC leads. In the event of not being
able to get the size requested(it can be hard to get thick cable) then simply add
multiple length of thinner cable, i.e. if you cannot get 90mm*mm cable then use
3*35mm*mm cable, at the end of the day it just copper we need.
5) Fit a fuse suitable for the job, again look at the installation drawing, we have a full
range of high current fuses in the GANLR range of gold fuse products, ranging from
100-500A Ps. on the DC side .
6) Connect the cables from the batteries to the fuse then to the unit, this way if there is
a fault at the unit the fuse is already in place and this will be safe. In the event of a
isolation switch being used, please ensure the rating of the switch can handle the
power of the unit.
7) Ensure the unit is switched off during installation.
8) On the AC side ensure the shore power(all external AC sources)are totally
disconnected, connect the output from the inverter to suitable Residual Current
Breaker (R.C.D. for earth protection) and current over load trips. Fuse the AC input
side depending on through power requirements, 1KW-3KW model, the max
through power is 30Amps, so fuse at 40A (allowing also for charger consumption) if
you intend to use the full through power for standard 13-16 Amps throughput then a
30A fuse would be appropriate. 4KW-6KW model, the max through power is
40Amps,you intend to use the full through power for standard 10-12 Amps
throughput then a 40A fuse would be appropriate.
9) We recommend Multi core tri rated AC cable, if used on a boat or vehicle, as this is
much safer where vibration is likely. Only use single solid household AC cable if the
product is being used as a power source for a house or platform free of vibration.
10) Before attempting to switch on the unit, please ensure you have selected the
correct battery type on the small battery type selector switch on the front of the
main box, rotate the switch to your battery type. The progressive charge control
software will automatically adjust for battery bank size and sate.

16
1KW-6KW Inverter What cable to use can be better

10 What cable to use can be better?


AC input& output wire
Nominal operation AC AC breaker size minimum
Inverter Model
voltage wire size
1KW-3KW 110Vac/230Vac 30 amps-12AWG
4KW-6KW 230Vac 40 amps-10AWG

DC input wire
Inverter Minimum DC Cable run distance Cable run distance
Model Voltage 0-1.5m 1.5-4.0m
1012 10V 4AWG 2*4AWG
1024 20V 6AWG 2*6AWG
1512 10V 2*4AWG 2*4AWG
1524 20V 6AWG 2*6AWG
2012 10V 2*4AWG 2*4AWG
2024 20V 4AWG 2*4AWG
3012 10V 2*2AWG 2*2AWG
3024 20V 4AWG 2*4AWG
4024 20V 2*4AWG 2*4AWG
4048 40V 4AWG 2*4AWG
5024 20V 2*4AWG 2*4AWG
5048 40V 4AWG 2*4AWG
6024 20V 2*2AWG 2*2AWG
6048 40V 4AWG 2*4AWG

Solar panel input wire


Inverter Model Cable
10/15/20/3012C 10AWG
10/15/20/3024C 10AWG
40/50/6024C 10AWG
40/50/6048C 10AWG

17
1KW-6KW Inverter Appendix A

Appendix A: System connect

18

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