SOLAR POWER INVERTER - 1KW-6KW: User'S Manual
SOLAR POWER INVERTER - 1KW-6KW: User'S Manual
SOLAR POWER INVERTER - 1KW-6KW: User'S Manual
Appliances---------------------------------------------
1KW-6KW Inverter Content
Content
Content ...................................................................................................................1
1 Figures of unit ....................................................................................................2
2 Specification .......................................................................................................3
3 Front panel .......................................................................................................10
4 AC side panel ...................................................................................................11
5 DC side panel ...................................................................................................12
6 LED indication(E Series& LED Display) .................................................13
7 LCD indication(C Series & LCD Display)................................................14
8 Check list ..........................................................................................................15
9 Installation.........................................................................................................16
10 What cable to use can be better? ...............................................................17
Appendix A: System connect ............................................................................18
1
1KW-6KW Inverter Figures of unit
1 Figures of unit
2
1KW-6KW Inverter Specification
2 Specification
1KW 1.5KW 2KW 3KW 4KW 5KW 6KW
1012 1512 2012 3012 4024 5024 6024
MODEL
1024 1524 2024 3024 4048 5048 6048
Line Mode Specifications
Nominal Input 100/110/120Vac
220/230/240Vac
Voltage 220/230/240Vac
120V MODEL:96Vac~132Vac
AC Voltage Range 155Vac~272Vac
230V MODEL:155Vac~272Vac
Frequency 50Hz/ 60Hz (Auto detection)
47±0.3Hz ~ 55±0.3Hz for 50Hz;
Frequency Range
57±0.3Hz ~ 65±0.3Hz for 60Hz;
Over-Load /Short
Circuit breaker
Protection
Efficiency >95%
Transfer Time (AC to DC or DC to AC): 10ms (typical)
Back Feed Protect Can
Max Bypass
30A 40A
Overload Current
Invert Mode Specifications
Output Voltage
Sine wave
Waveform
Rated Output
1000 1500 2000 3000 4000 5000 6000
Power (VA)
Rated Output
1000 1500 2000 3000 4000 5000 6000
Power (W)
Power Factor 1.0
Output Voltage (V) 230Vac
Output Voltage
±10%
Regulation
Output Frequency 50Hz ± 0.3Hz/60Hz ± 0.3Hz
Efficiency >88%
Over-Load (110%<load<125%) ±10%: Fault
Protection (shutdown output) after 15 minutes;
3
1KW-6KW Inverter Specification
4
1KW-6KW Inverter Specification
General Specifications
Safety Certification CE(EN62040-1)
EMC Classification EN62040-2, C2
Operating Temperature
-15°C to 40°C
Range
Storage temperature -25°C ~ 60°C
Operation humidity 5% to 95%
Audible Noise 60dB max
Cooling Forced air, variable speed fan
1KW/1.5KW:410mm*264mm*180mm
2KW/3KW :460 mm*264mm*180mm
Size
4KW :510 mm*264mm*180mm
5KW/6KW :555 mm*264mm*180mm
5
1KW-6KW Inverter Specification
6
1KW-6KW Inverter Specification
AC Priority Model
Switch Boost Voltage Float Voltage
Description
setting 12V 24V 48V 12V 24V 48V
To be used by
0 - - - - - -
factory for set up
1 Gel USA 14.0 28.0 56.0 13.7 27.4 54.8
7
1KW-6KW Inverter Specification
8
1KW-6KW Inverter Specification
Protection
Over temperature Heat sink temp. ≥105°C, Fault (shutdown Output) after 30
protection seconds. solar charger heat sink temp. ≥75°C, de-rating;
Fault recovery By restart the machine
FAN Operation
Variable speed fan operation is required in invert and charge mode. This is to be
implemented in such a way as to ensure high reliability and safe unit and
component operating temp. in an operating ambient temperature upto50°C.
Speed to be controlled in a smooth manner as a function of internal
temperature and/or current.
Fan should run at minimum speed needed to cool unit.
Fan noise level target <60db.
The fan logic as below:
Leave
Condition Enter condition Speed
condition
T ≤ 60°C T > 65°C OFF
Heat sink T ≤ 60°C or
65°C≤ T<85 °C 50%
temperature T ≥ 85°C
T > 85°C T ≤ 80°C 100%
I≤ 15% I ≥ 20% OFF
AC
Charge 20%< I ≤ I≤ 15%or
Priority 50%
Current 50%Max I ≥50%Max
Model
I >50%Max I ≤ 40%Max 100%
Load <30% Load ≥ 30% OFF
Load% 30% ≤ Load Load ≤ 20% or
50%
(Invert mode) <50% Load ≥ 50%
Load ≥ 50% Load ≤ 40% 100%
Heat sink T ≤ 85°C T > 85°C 50%
temperature T > 85°C T ≤ 80°C 100%
Battery
Line Charge I≤ 50% I >50% 50%
Priority
Current I >50% Max I ≤ 40%Max 100%
Model
Load% Load <50% Load ≥ 50% 50%
(Invert mode) Load ≥ 50% Load ≤ 40% 100%
9
1KW-6KW Inverter Front panel
3 Front panel
10
1KW-6KW Inverter AC side panel
4 AC side panel
(1KW-3KW) (4KW-6KW)
Line connect:
Line Input
L, N, PE
Output connect:
AC Output
N, L, PE
11
1KW-6KW Inverter DC side panel
5 DC side panel
(1KW-3KW) (4KW-6KW)
Earth connect:
Earth
PE
RS232 connect:
RS232
Communicate with the PC
DC FAN DC FAN
12
1KW-6KW Inverter LED indication
13
1KW-6KW Inverter LCD indication
14
1KW-6KW Inverter Check list
8 Check list
1) Ensure that the inverter has the correct DC voltage for your boat or vehicle system.
ie 12V or 24V or 48V.
2) Fit as close to the batteries as possible. The shorter the DC cables the better. The
voltage drop on long cables effect the unit’s performance.
3) Do not reverse the cables! Connect the positive cable of the battery to the positive
terminal(red) and the negative cable positive of the battery to the negative
terminal(black).
4) Always use the inverter in an environment which is well ventilated, not exposed to
direct sunlight or a heat source, away from water, moisture, oil or grease, away from
any highly inflammable substance, out of reach from children.
5) The output voltage of this unit must never be on your AC system at the same time
as any other AC source such as the 230V external mains line or a generator. All
external power must go through the UNIT.
6) Always switch on the UNIT first, before plugging in any appliance.
7) Under new electrical legislation only professional electric should install this product.
8) The output frequency of the unit set consistency with the first AC input frequency on.
The factory default to 50HZ.
15
1KW-6KW Inverter Installation
9 Installation
1) Position the unit as close as the main battery bank as possible.
2) Position in a cool, dry & well ventilated space.
3) Orientation of the unit is not critical.
4) Either purchase the standard cable ser from Dealer which is about 1.5 meters, or if
using your own cable, use the cable size chart provided on the installation drawing
on ensure you have thick enough cable for the DC leads. In the event of not being
able to get the size requested(it can be hard to get thick cable) then simply add
multiple length of thinner cable, i.e. if you cannot get 90mm*mm cable then use
3*35mm*mm cable, at the end of the day it just copper we need.
5) Fit a fuse suitable for the job, again look at the installation drawing, we have a full
range of high current fuses in the GANLR range of gold fuse products, ranging from
100-500A Ps. on the DC side .
6) Connect the cables from the batteries to the fuse then to the unit, this way if there is
a fault at the unit the fuse is already in place and this will be safe. In the event of a
isolation switch being used, please ensure the rating of the switch can handle the
power of the unit.
7) Ensure the unit is switched off during installation.
8) On the AC side ensure the shore power(all external AC sources)are totally
disconnected, connect the output from the inverter to suitable Residual Current
Breaker (R.C.D. for earth protection) and current over load trips. Fuse the AC input
side depending on through power requirements, 1KW-3KW model, the max
through power is 30Amps, so fuse at 40A (allowing also for charger consumption) if
you intend to use the full through power for standard 13-16 Amps throughput then a
30A fuse would be appropriate. 4KW-6KW model, the max through power is
40Amps,you intend to use the full through power for standard 10-12 Amps
throughput then a 40A fuse would be appropriate.
9) We recommend Multi core tri rated AC cable, if used on a boat or vehicle, as this is
much safer where vibration is likely. Only use single solid household AC cable if the
product is being used as a power source for a house or platform free of vibration.
10) Before attempting to switch on the unit, please ensure you have selected the
correct battery type on the small battery type selector switch on the front of the
main box, rotate the switch to your battery type. The progressive charge control
software will automatically adjust for battery bank size and sate.
16
1KW-6KW Inverter What cable to use can be better
DC input wire
Inverter Minimum DC Cable run distance Cable run distance
Model Voltage 0-1.5m 1.5-4.0m
1012 10V 4AWG 2*4AWG
1024 20V 6AWG 2*6AWG
1512 10V 2*4AWG 2*4AWG
1524 20V 6AWG 2*6AWG
2012 10V 2*4AWG 2*4AWG
2024 20V 4AWG 2*4AWG
3012 10V 2*2AWG 2*2AWG
3024 20V 4AWG 2*4AWG
4024 20V 2*4AWG 2*4AWG
4048 40V 4AWG 2*4AWG
5024 20V 2*4AWG 2*4AWG
5048 40V 4AWG 2*4AWG
6024 20V 2*2AWG 2*2AWG
6048 40V 4AWG 2*4AWG
17
1KW-6KW Inverter Appendix A
18