3000W Programmable Single Output HPSAE-3000

Features:
Universal AC input / Full range
Programmable output Voltage (0% ~ 105%)
Programmable output Current (0% ~ 105%)
Forced current sharing at parallel operation
Constant current limit
Selectable +5V / 0.5A or +9V / 0.3A auxiliary output
Global control via RS232
Remote setting multiple PSU via RS232, RS485 & I²C
Power OK signal
Remote ON / OFF, Remote sense function
Protection: OVP, OLP, OTP, SCP, Fan failure

MODEL HPSAE3000-12 HPSAE3000-15 HPSAE3000-24 HPSAE3000-30 HPSAE3000-36 HPSAE3000-48 HPSAE3000-60

DC Voltage Range 12V 15V 24V 30V 36V 48V 60V
Rated Current 250A 200A 125A 100A 83.5A 62.5A 50A
Current Range 0~250A 0~200A 0~125A 0 ~ 100A 0 ~ 83.5A 0 ~ 62.5A 0 ~ 50A
Rated Power 3000W 3000W 3000W 3000W 3000W 3000W 3000W
Ripple & Noise (Max.) Note.2 150mVp-p 150mVp-p 240mVp-p 300mVp-p 360mVp-p 480mVp-p 600mVp-p
Output Voltage Adj. Range ±5.0% Typical adjustment by potentiometer. (VR1)
Voltage Tolerance Note.3 ±2.0%
Line Regulation ±1.0%
Load Regulation ±1.0%
Setup, Rise Time 2000ms, 100ms at full load
Hold Up Time (Typ.) 14ms / 230VAC at full load
Voltage Range Note.4 90 ~ 264VAC, 127 ~ 370VDC (Refer to de-rating curve)
Frequency Range 47 ~ 63Hz
Power Factor (Typ.) 0.95 / 230VAC, 0.98 / 115VAC at full load
Input Efficiency (Typ.) 89% 90% 91% 91% 92% 92% 93%
AC Current (Typ.) 36A / 115VAC (3000W), 18A / 230VAC (3000W)
Inrush Current (Typ.) 60A / 115VAC, 90A / 230VAC
Leakage Current < 2.5mA / 240VAC
105% rated output power
Over Load
Protection type: Constant current limit
Protection Variable OVP, 120 ± 7% Vout. Refer to VCI VS OVP curve.
Over Voltage
Protection type: Latch-style (Recovery after reset AC power ON or inhibit)
Over Temperature 85 ±5°C detect on NTC, Protection type: Auto recovery after temperature goes down
Auxiliary Power Selectable +5V / 0.5A or +9V / 0.3A auxiliary output
Remote ON / OFF Control By external switch
Power OK Signal Open drain signal low when PSU turns on, Max. sink current: 20mA, Max. drain voltage: 40V.
Function
Output Voltage Trim Adjustment of output voltage is between 0 ~ 105% of rated output
Output Current Trim Adjustment of output current is between 0 ~ 105% of rated output
Parallel (Current Sharing) Note.5 Please refer to page 5
Working Temp. -25 ~ +60°C (Refer to de-rating curve)
Working Humidity 20 ~ 90% RH non-condensing
Environment Storage Temp. & Humidity -40 ~ +85°C, 10 ~ 95% RH
Temp. Coefficient ±0.02% / °C (0 ~ 50°C)
Vibration 10 ~ 500Hz, 2G 10min. / 1cycle, period for 60min. each along X, Y, Z axes Compliance to IEC 68-2-6, IEC 68-2-64
Safety Standards Certified UL 60950-1; EN 60950-1
Withstand Voltage Note.7 I/P-O/P: 3KVAC (4242VDC), I/P-FG: 1.5KVAC (2121VDC), O/P-FG: 0.5KVAC (707VDC)
Isolation Resistance I/P-O/P, I/P-FG, O/P-FG: 100M Ohms / 500VDC
Safety & EMC EMI Conduction & Radiation Certified EN 55022; EN 61204-3; EN 61000-6-3
Power Harmonic & Voltage
Certified EN 61000-3-2; EN 61000-3-3
Fluctuation and Flicker
Note.6 EMS Immunity Certified EN 55024; EN 61204-3; EN 61000-6-1; IEC 61000-4-2, 3, 4, 5, 6, 8, 11
Cooling Load and temperature control fan
Others Dimension (WxHxD) 127x127x325mm/5.00x5.00x12.80 inch
Packing 5.25kg; 4pcs / 22kg / 1.86CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25°C of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uF & 47uF parallel capacitor.
3. Tolerance: includes setup time tolerance, line regulation and load regulation.
4. De-rating may apply in low input voltage. Please check the de-rating curve for more details.
Note 5. In parallel connection only one unit will operate if the total output load is less than 5% of the rated power.
6. The power supply is considered a component which will be installed into a final equipment. The final equipment must be re-confirmed that it still meets
EMC directives.
7. This test is done without enclosure: I/P-O/P 4242VDC. If with enclosure: I/P-O/P 2121VDC,I/P-FG:2121VDC, O/P-FG: 707VDC
 3000W Programmable Single Output HPSAE-3000

Mechanical Drawings: Unit:mm / inch

360[14.17]
347[13.66]
325[12.80]
33.8[1.33] 250.0[9.84] 127[5.00]

4-M4 L=3.0[0.12]max.
98.0[3.86]
127[5.00]

127[5.00]
23
1
1
2
CN4

CN2
VS+

24
VS-
2
14.1[0.56]

21
11
13

17
19
15
3

7
9
5

CN2
12

22
10

14
16

20

24
18
2
4
6
8
Recommended screw length is measured from the power supply surface

AC Input Terminal Pin No. Assignment

Pin No. Assignment

1 L
2 N 1 VS+
CN4
3 2 VS-

CN2 Function Description:

Pin No. Function Description Pin No. Function Description Mating Housing / Contact
1 VS+ Remote sense (+) 13 ACI I Program
2 VO+ Positive output voltage 14 GND Ground
3 VS- Remote sense (-) 15 VCI V Program
4 VO- Negative output voltage 16 GND Ground
5 POK Power OK 17 AUX +5V / 0.5A or +9V / 0.3A Auxiliary power
6 GND Ground 18 GND Ground JST PHDR-24VS JST SPHD-002T-P0.5
7 PAR Parallel operation current share 19 SCL
2
Serial Clock used in the I C interface or equivalent or equivalent
2
8 VSET Aux output setting 20 SDA Serial Data used in the I C interface
9 EN- Inhibit ON/OFF (-) 21 AUX +5V / 0.5A or +9V / 0.3A Auxiliary power
10 GND Ground 22 GND Ground
11 EN+ Inhibit ON/OFF (+) 23 RX For RS232 Receiver function
12 AUX +5V / 0.5A or +9V / 0.3A Auxiliary power 24 TX For RS232 Transmission function
 3000W Programmable Single Output HPSAE-3000
LED Status:
LED LED Signal Status
Solid(Green) Power OK (Local mode)
Solid(Orange) Power OK (Remote mode)
Slow Blink(Green) Power Standby
Fast Blink(Red) Over Voltage Protection ( OVP )
Solid(Red) Over Load Protection ( OLP )
Slow Blink(Red) Over Temperature Protection ( OTP )
Intermittent Blink(Red) Fan Failure
Interlace Blink(Red) Power Failure

*Local mode : Use ACI/VCI control output current and voltage.

Remote mode : Use RS-232 or I²C command control output current and voltage.

De-rating Curve:
Load V.S Temp. Load V.S I/P Voltage
Ta=25°C

100
100
90
80
80
Load (%)

Load (%)
60 70

60
40
50
20
40

-25 0 10 20 30 40 50 60 70 90 100 110 120 264

Ambient Temperature (°C) Input Voltage (Vac)

CMD VS Output Curve: VCI VS OVP Curve:

:

OVP

200%

196%

120%

114%

V/K
VCI
0.5V 0.75V 4.5V 4.8V
0.75V (Output 5%) 4.5V (Output 100%)
To ensure the power supply output voltage and current could be accurately
adjusted, please make sure to adjust the output voltage and current > 10% vs.
the rated voltage and current. (e.g. for a 24V unit, please adjust the DC output
voltage above 2.4V to ensure accuracy; same applies to the output current)
23

23
POK

POK
AUX

AUX

AUX

AUX
EN+

EN+
PAR

SCL

PAR

SCL
VS+

VS+
ACI
VCI

ACI
VCI
EN-

EN-
VS-

VS-
RX

RX
CN2

CN2

Extemal Voltage (VDC) Extemal Resistor (KΩ)

VSET

VSET
GND

GND

GND
GND
GND

GND

GND

GND

GND
GND

GND
GND
AUX
VO+

VO+

AUX
SDA

SDA
VO-

VO-
TX

TX
24

24

IC≒1mA IC≒1mA
IC≒1mA I-Shrink
MIN 1mA
A/D 220R VC=IC · R
PWM
CTRL VCI / ACI CTRL VCI / ACI CTRL VCI / ACI
0~5Vdc
R=5K
Power Supply Power Supply Power Supply

REV. B4
16/12/20
 3000W Programmable Single Output HPSAE-3000
Remote ON/OFF:
(A) Default Setting (B) (C)

AUX AUX
AUX

2KΩ SW 2KΩ EN+ 2KΩ EN+

EN+
SW
External DC source
AUX AUX AUX AUX (MAX=9V dc)
EN- EN- Tr EN-
Ctrl
GND GND
GND

OFF Power OFF L Power OFF OFF Power OFF

sw Ctrl sw
ON Power ON H Power ON ON Power ON

(A) Using internal 5V auxiliary source (B) ON / OFF Control by NPN transistor (C) Using external voltage source

*GND shown in above diagram is referring to the GND of CN2, not the Grounding from main power(NEG-).*

Power OK Signal & Auxiliary Power Setting:

*The grounding of "AUX" power and P.OK signal *Place an additional capacitor to have a better
should be connected to "GND" port. If " VO-" is performance of auxiliary power operation.
connected as Grounding, make sure to short the
GND and VO- ports. AUX

Open drain signal low when PSU turns on, Max. * 470μF AUX.
P.OK sink current: 20mA, Max. drain voltage: 40V. 16V
LOAD

GND
Do NOT exceed 5V/0.5A or 9V/0.3A

DC / DC
5V/0.5A AUX
or Open(Default Setting) 5V

9V/0.3A
VSET VSET
Short To GND 9V

GND

AUX and P.OK Signal

*GND shown in above diagram is referring to the GND of CN2, not the Grounding from main power(NEG-).*

1. Remote Sense 2. Local Sense (Default setting)

CN2 CN2

2 1 2 1
CN4
VO+ VS+ VO+ VS+
1 VS+
VO- VS- VO- VS-
2 VS-
GND POK GND POK
CN4 VSET PAR CN4 VSET PAR
VS+ 1 VS+ 1
VS- 2 VS- 2
2 1
GND EN- 2 1
GND EN-
AUX EN+ AUX EN+
24 23 GND ACI 24 23 GND ACI
CN2 CN2
GND VCI GND VCI
GND AUX GND AUX

- SDA SCL + - SDA SCL

+
CN4
GND AUX GND AUX
TX RX 1 VS+ TX RX
Load Load
24 23 2 VS- 24 23

VS-,VS+ Compensation Voltage < 0.5V

 3000W Programmable Single Output HPSAE-3000
3. Current Sharing with Remote Sensing(Parallel Connection)

CN4 CN4 CN4 CN4

VS+ 1 VS+ 1 VS+ 1 VS+ 1
VS- 2 VS- 2 VS- 2 VS- 2
2 1 2 1 2 1 2 1

24 23 24 23 24 23 24 23

CN2 CN2 CN2 CN2

b
a
CN4 CN4 CN4 CN4
1 VS+ a 1 VS+ a 1 VS+ a 1 VS+ a
2 VS- b 2 VS- b 2 VS- b 2 VS- b

VO+ VS+ VO+ VS+ VO+ VS+ VO+ VS+

VO- VS- VO- VS- VO- VS- VO- VS-
GND POK GND POK GND POK GND POK
VSET PAR VSET PAR VSET PAR VSET PAR
GND EN- GND EN- GND EN- GND EN-
AUX EN+ AUX EN+ AUX EN+ AUX EN+
GND ACI GND ACI GND ACI GND ACI
GND VCI GND VCI GND VCI GND VCI
GND AUX GND AUX GND AUX GND AUX
SDA SCL SDA SCL SDA SCL SDA SCL
GND AUX GND AUX GND AUX GND AUX
TX RX TX RX TX RX TX RX
24 23 24 23 24 23 24 23

Please connect PAR pins together for current sharing function

4. Current Sharing with Local Sensing

b b b b

CN4 CN4 CN4 CN4

VS+ 1 VS+ 1 VS+ 1 VS+ 1
VS- 2 VS- 2 VS- 2 VS- 2
2 1 2 1 2 1 2 1

a a a a
24 23 24 23 24 23 24 23

CN2 CN2 CN2 CN2

CN4 CN4 CN4 CN4

1 VS+ a 1 VS+ a 1 VS+ a 1 VS+ a
2 VS- b 2 VS- b 2 VS- b 2 VS- b

VO+ VS+ VO+ VS+ VO+ VS+ VO+ VS+

VO- VS- VO- VS- VO- VS- VO- VS-
GND POK GND POK GND POK GND POK
VSET PAR VSET PAR VSET PAR VSET PAR
GND EN- GND EN- GND EN- GND EN-
AUX EN+ AUX EN+ AUX EN+ AUX EN+
GND ACI GND ACI GND ACI GND ACI
GND VCI GND VCI GND VCI GND VCI
GND AUX GND AUX GND AUX GND AUX
SDA SCL SDA SCL SDA SCL SDA SCL
GND AUX GND AUX GND AUX GND AUX
TX RX TX RX TX RX TX RX
24 23 24 23 24 23 24 23

Please connect PAR pins together for current sharing function

 3000W Programmable Single Output HPSAE-3000
Installation Instruction:

1. Mounting Directions
1-1 Recommended standard mounting methods:

(a)

CN4
VS+ 1
VS- 2
2 1

24 23

CN2

4-M4 L=3.0[0.12]max.

Recommended screw length is measured from the power supply surface

2. Mounting Method
2-1 There are ventilating holes on the front and back side panels,
do not obstruct; allow 50mm at least for air flow.

2-2 Recommended the torque of mounting screw:

M4 screw: 1.27N • m (13.0kgf • cm)

More than 50mm More than 50mm

Air flow FAN